D2-5 Intelligent Tracking Car DIY Kit

I. Introduction:
There is a 16 mm wide black runway in the white field.Our tracking car can drive
along the black runway automatically.No matter how the runway is bent, the car can be
driven automatically.
We all know that the reflectivity is different when the light source to the white objects
and black objects.Here we use red light source.The light is reflected through the ground to
the photoresistor. By detecting the resistance of the photosensitive resistor can determine
whether the car is driving in the white area.If the detection is black runway, then the car to
change the direction of driving and motor will slow down or even stop and Red LED OFF
on PCB front side.Drive the car in the opposite direction so that the car is always running
along the runway.

II. Feature:
1>.Automatic tracing motion
2>.Automatic intelligent control
3>.Circuit/mechanical/sensor professional training
4>.Enhance the principle of theory and Practice
5>.DIY manual welding

III. Parameter:
1>.Product Name:D2-5 Intelligent Tracking Car DIY Kit
2>.Work Voltage:DC 3.0V
3>.Work Temperature:-40℃~85℃
4>.Work Humidity:5%~95%RH
5>.Size(Installed):104*72*55mm

IV. Component Listing:

NO. Component Name PCB Marker Parameter Quantity
1 LM393 IC1 DIP-8 1
2 IC Socket IC1 DIP-8 1
3 Electrolytic Capacitor C1,C2 100uF 2
4 Potentiometer R1,R2 103 10K 2
5 Metal Film Resistance R5,R6,R11,R12 51ohm 4
6 Metal Film Resistance R7,R8 1K 2
7 Metal Film Resistance R9,R10 10ohm 2
8 Photoresistor R13,R14 CDS5 2
9 Red LED D1,D2 5mm 2
 10 White LED D4,D5 5mm 2
11 S8550 Transistor Q1,Q2 TO-92 2
12 Self-Locking switch S1 6*6mm 1
13 DC Motor M1,M2 JD3-100 2
14 Wheel 24mm 2
15 Tires 24mm 2
16 Axle D2*30mm 2
17 Gasket(Non-essential) D2.0mm 6
18 Three-way sleeve D2.5mm 4
19 Gear D22mm 2
20 Worm D5mm 2
21 Screw D2.2*8mm 4
22 Motor Screw(Black) D1.7*4mm 4
23 Gaster Screw M5*20mm 1
24 Gaster Nut M5 1
25 Gaster Screw Cap M5 1
26 Cable 6cm 4
27 Battery Case(With adhesive) AA*2 1
28 PCB(104*72*1.6mm) D2-5 1
Note:Users can complete the installation according to the PCB silk screen and
component list.

V. Schematic Diagram:
VI. Application:
1>.Training welding skills
2>.Student school
3>.DIY production
4>.Project Design
5>.Electronic competition
6>.Gift giving

VII. Installation Tips:

1>.User needs to prepare the welding tool at first.
2>.Please be patient until the installation is complete.
3>.The package is DIY kit.It need finish install by user.
4>.The soldering iron can't touch the components for a long time(1.0 second),
otherwise it will damage the components.
5>.Pay attention to the positive and negative of the components.
6>.Strictly prohibit short circuit.
7>.User must install the LED according to the specified rules.Otherwise some LED
will not light.
8>.Install complex components preferentially.
9>.Make sure all components are in right direction and right place.
10>.It is strongly recommended to read the installation manual before starting
installation!!!
11>.Please wear anti-static gloves or anti-static wristbands when installing electronic
components.

VIII. Installation Steps(Please be patient install!!!):

1>.Step 1: Install 4pcs 51ohm Metal Film Resistance at R5,R6,R11,R12.
2>.Step 2: Install 2pcs 10ohm Metal Film Resistor at R9,R10.
3>.Step 3: Install 2pcs 1K Metal Film Resistor at R7,R8.
4>.Step 4: Install 1pcs DIP-8 IC Socket at IC1.There is a mark on one end of the IC
Socket and there is a mark on PCB where the IC can place on.These two marks are
corresponding to each other and are used to specify the installation direction of the IC
Socket.
5>.Step 5: Install 2pcs TO-92 S8550 Transistor at Q1,Q2.Pay attention to the
installation direction.
6>.Step 6: Identify the positive and negative poles of LED and Electrolytic
Capacitor.The longer pin is inserted into the rectangular pad(positive pole). The shorter
pins are inserted into the round pads.
7>.Step 7: Install 2pcs 5mm Red LED at D1,D2.Pay attention to distinguish between
positive and negative.The Longer pin is positive pole.
8>.Step 8: Install 2pcs 10K Potentiometer at R1,R2.
 9>.Step 9: Install 2pcs 100uF Electrolytic Capacitor at C1,C2.Pay attention to
distinguish between positive and negative.The Longer pin is positive pole.
10>.Step 10: Install 1pcs 6*6mm Self-Locking switch at S1.
11>.Step 11: Install 2pcs CDS5 Photoresistor at R13,R14 on PCB’s another
side.Note:Make sure Photoresistor’s height is about 5mm.
12>.Step 12: Install 2pcs 5mm White LED at D4,D5 on PCB’s another
side.Note:Make sure LED’s height is about 14mm.
13>.Step 13: Install front support pillar by 1pcs M5*20mm Screw, 1pcs M5 Nut and
1pcs M5 Screw Cap.
14>.Step 14: Install 4pcs D2.0mm Yellow Gasket by 4pcs D2.2*8mm Screw.Pay
attention to the installation direction of PCB.Note:Don't fix them for the time being.
15>.Step 15: Insert 1pcs D2*30mm Axle from the center hole of the D24mm
Wheel.Note that the direction is inserted from one side of the raised sleeve of the wheel.
16>.Step 16: Insert 1pcs D2.5mm Three-way Sleeve on D2*30mm Axle and close to
the D24mm Wheel.
17>.Step 17: Insert 1pcs D2.0mm Gasket on D2*30mm Axle and close to the
D2.5mm Three-way Sleeve.
18>.Step 18: Insert 1pcs D22mm Gear on D2*30mm Axle and close to the D2.0mm
Gasket.Note:The raised smaller gear is on the side away from the gasket.
19>.Step 19: Install 1pcs D2.5mm Three-way Sleeve at the end of D2*30mm Axle.
20>.Step 20: Install 1pcs D24mm Tires on D24mm Wheel.
21>.Step 21: Assemble another wheel according to Step 15 ~ Step 20.
22>.Step 22: Install and fix 2pcs JD3-100 DC Motor at M1,M2 by 4pcs D1.7*4mm
Black Motor Screw. Pay attention to the installation direction of the motor.
23>.Step 23: Install 2pcs D5mm Worm on motor shaft.
24>.Step 24: Adjust the screw to facilitate subsequent installation(That has be install
at Step 14)
25>.Step 25: Fix the 2pcs assembled wheel on 4pcs D2.0mm Yellow Gasket.
26>.Step 26: Connect 2pcs motor to PCB by 4pcs 6cm cable.Pay attention to the
installation sequence of cables and otherwise the trolley may move abnormally.
27>.Step 27: Install and fix 1pcs AA*2 Battery Case.
28>.Step 28: Tear off the protective film on the back of the battery box and then paste
the battery box on the surface of PCB and pay attention to the wire.
29>.Step 29: Install 1pcs DIP-8 LM393 at IC Socket.There is a mark on one end of
the IC and there is a mark on PCB where the IC can place on.These two marks are
corresponding to each other and are used to specify the installation direction of the IC.
30>.Step 30: Installation Fault debugging:
30.1>.Install 2pcs AA Battery(Users need to prepare for themselves);
30.2>.Turn ON switch.It is OK if 2pcs Red LED turn ON.Otherwise, the red LED may
be installed incorrectly.
30.3>.The connection sequence of the motor wires needs to be exchanged if the
rotation direction of the motor is wrong.
30.4>.The adjusting potentiometer is used to change the detection distance of the
photosensitive sensor.
 31>.Step 31: Connect to power supply and enjoy the effect.

IX. Install shown steps: