ZJ/YC3500050

Parameters of YC4A110Z-D20 Diesel Engine(Basic type) for Genset

Version: 2018V02 Implemented on: May 1, 2018

YC4A110Z-D20
Prime power: 77 kW @ 1500 r/min
Standby power: 85 kW @ 1500 r/min

Definitions
Prime Power
It corresponds to the prime rated power (PRP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at the
variable load for an unlimited running hours per year, with the maintenance intervals and procedures being carried out as prescribed
by Yuchai, and the allowed average output power within 24 h shall not be higher than 70% of the prime power.

Standby Power
It corresponds to the emergency standby power (ESP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at
a certain variable load series in the event of a utility power outage or under test conditions for an limited running hours up to 200 h
per year, with the maintenance intervals and procedures being carried out as prescribed by Yuchai. The allowed average output
power within 24 h shall not be higher than 70% of the standby power.

Main technical parameters Centerline deviation relative to the crankshaft center gravity

Number of cylinders ................................................................. 4 <<<<<<<<<<<<<<<<<<<<<<<<<..-8 mm

Configuration ....................................................... Vertical, in-line

Moments of rotation inertia
Aspiration ............................................................. Turbocharged 2
Engine ....................................................................... 1.068 kg·m
Combustion system ........................................... . Direct injection 2
Flywheel ...................................................................... 0.89 kg·m
Compression ratio ............................................................ 17.5:1
Bore ............................................................................. . 108 mm Performance rating
Stroke .......................................................................... . 132 mm Speed droop ....................................................................... ≤1 %
Displacement.................................................................. . 4.84 L Steady state speed band .................................................... ≤1 %
Rotation<<<Counterclockwise (viewed from the flywheel end)
Test conditions
Firing order (viewed from the belt pulley end)<...............1-3-4-2
Ambient temperature ...........................................................25 ℃
Dry weight (without radiator) .......................................... .465 kg
Wet weight (without radiator) ........................................ . 550 kg Atmospheric pressure.................................................... . 100 kPa
Relative humidity .................................................................. 30 %
Overall dimensions Max. operating intake resistance .................................... .≤5 kPa
Length (from front end of radiator to rear end of air filter)
Exhaust backpressure limit............................................ ≤10 kPa
<<<<<<<<<<<<<<<<<<<<<<<....1313 mm
Fuel temperature (fuel inlet pump)<<<<<<<....<..38±2 ℃
Width . <<<<<<<<<<<<<<<<<<<<<.756 mm
Attention: Unless otherwise explicitly specified, all
Height (with radiator and mounting support)......... <....1103 mm parameter data are measured under standard test condition
as above. If the engine is operated under other test
Centre of gravity (dry engine, with the center conditions rather than the test condition above, it shall be
of the rear end face of the flywheel shell as adjusted properly according to the actual environment.
the origin) Contact the Yuchai Technical Service Department for
details.
From the rear end face of the flywheel<<<<<<420.56 mm
Height relative to the center of the crankshaft<<<146.92 mm

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 ZJ/YC3500050
Parameters of YC4A110Z-D20 Diesel Engine(Basic type) for Genset
Matching parameters
Matching parameters
Designation Unit Standby Prime
50 Hz @ 1500 r/min
Gross engine power kW 85 77
Net engine power kW 79 72
Fan power consumption (belt pulley driven) kW 3.5 3.5
Other power loss kW 2.5 1.5
Mean effective pressure MPa 1.40 1.27
Intake air flow m³/min 5.15 4.98
Exhaust temperature limit (after turbocharger) ℃ ≤550 ≤550
Exhaust flow m³/min 12.3 11.7
Boost pressure ratio 2.2 2.06
Thermal efficiency % 39.4 39.9
Mean piston speed m/s 6.6 6.6
Coolant flow L/min 110 110
Cooling fan air flow m³/min 186 186
kW 70 64
Typical gen-set electrical output (power factor:0.8)
kVA 87.5 80
Assumed generator efficiency % 88.9 88.9

Energy balance parameters

Note: The calorific value of diesel is 42,770 kJ/kg
Energy balance parameters
Designation Unit Standby Prime
50 Hz @ 1500 r/min
Total fuel chemical energy kW 216 193
Output power (gross) kW 85 77
Output power (net) kW 79 72
Fan power consumption kW 3.5 3.5
Other power loss kW 2.5 1.5
Heat dissipation capacity(coolant circulation) kW 63 56
Heat dissipation of exhaust kW 61 56
Heat dissipation of thermal radiation kW 7 4
o
Heat dissipating capacity of Yuchai engine with A9HE0-1301100SF1 radiator at an ambient temperature of 50 C is as follows:

Energy balance parameters

Designation Unit Standby Prime
50 Hz @ 1500 r/min
Total fuel chemical energy kW 220 198
Output power (gross) kW 85 77
Output power (net) kW 79 72
Fan power consumption kW 3.5 3.5
Other power loss kW 2.5 1.5
Heat dissipation capacity(coolant circulation) kW 66 58
Heat dissipation of exhaust kW 63 58
Heat dissipation of thermal radiation kW 6 5

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 ZJ/YC3500050
Parameters of YC4A110Z-D20 Diesel Engine(Basic type) for Genset
Cooling system Intake system
Total coolant capacity<<<<<<<<<<<<<<<<..26.3 L Air filter
Engine coolant capacity<<<<<<<<<<<<<<<<<9 L Max. intake resistance:
Radiator coolant capacity<<<<<<<<<<<<<<<14.3 L -Clean air filter ............................................................ . 3.5 kPa
Pipeline coolant capacity<<<<<<<<<<<<<<<<..3 L -Dirty air filter ................................................................. . 5 kPa
Engine max. outlet coolant temperature<<<<<<<<<...97℃ -Air filter type........................Dry-type, filter cartridge of paper
Pressure difference between inlet and outlet of water pump
Inclination
(max. hydrostatic head)<<<<<<<<<<<<<<<120 kPa
Transverse inclination/longitudinal inclination (volume of
Thermostat operation temperature engine oil sump: 15 L) .............................................. .20°/ 30°
Initial open<<<<<<<<<<<<<<<<<<<<...(70±2)℃ Transverse inclination/longitudinal inclination (volume of
engine oil sump: 10.5 L) ........................................... .30°/ 40°
full open<<<<<<<<<<<<<<<<<<<<<<..＜80℃
Fuel system
Max. coolant temperature rise:
Injection system<<<<<<P- pump+ electronic governor
-Standby power<<<<<<<<<<<<<<<<<<<<.12℃
Injector
-Prime power<<<<<<<<<<<<<<<<<<<<<.10℃
Type<<<<<<<<<<<<<<<<P-type,multiple jets
Radiator
2
Injector opening pressure .......<<<<<<<<.(26~27) MPa
Cooling area<<<<<<<<<<<<<<<<<<<<.....34m
Fuel pump
Dry weight<<<<<<<<<<<<<<<<<<<<<<.63kg
Drive mode ............................................................ Gear driven
Core material<<<<<<<<<<<<<<<<<<..Aluminum
Fuel delivery pump flow @1500 rpm ......................... 1.0 L/min
Number of lines.........................................................................60
Max. fuel inlet temperature limit .......................................70 ℃
Density of core<<<<<<<<<<<<<.13 cooling fins/inch
Allowed fuel inlet pressure of front end of fuel delivery pump
Width of core<<<<<<<<<<<<<<<<<<<608 mm
(absolute pressure).............................................. .(35~50) kPa
Height of core<<<<<<<<<<<<<<<<<<..670 mm
Maximum fuel return pressure of fuel pump .................. 20 kPa
Min. pressure of pressure cap.......................................(50±5)kPa
Fuel filter
Coolant resistance limit<<<<<<<<<<<<<<<.15 kPa
Rated flow.................................................................. 1.2 L/min
Coolant pump
Max. original resistance .............................................. . 7.5 kPa
Rotation speed<<<<<<<<<<<<<<<<<.2670 r/min
Water separation efficiency at the rated flow ............... .≥95 %
Drive mode..................................................................Pulley driven
Filter efficiency:
Fan For particles of 25 µm ....................................................... 85 %
Diameter<<<<<<<<<<<<<<<<<<<<<.480 mm
For particles of 40 µm ....................................................... 99 %
Drive ratio<<<<<<<<<<<<<<<<<<<<<<1.78:1
Material<<<<<<<<<<<<<<<<<<<<<<<..Steel
Number of blades<<<<<<<<<<<<<<<<<<<<...6
Type<<<<<<<<<<<<<<<<<<<<<<<...Blowing

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 ZJ/YC3500050
Parameters of YC4A110Z-D20 Diesel Engine(Basic type) for Genset
Fuel consumption Cold start (test data, for reference only)
Note: The density of diesel is 0.835 kg/L。
1500 r/min 24 V
Load condition
g/(kW·h) L/h Battery specification×quantity:12V/180Ah×2

Standby 214 21.7 Starting ℃ -15 -20 -25 -30

temperature
Prime 211 19.4 Starting r/min 165 174 146 /
speed
75% prime 208 14.4 Starting A 278 368 417 /
current
50% prime 215 9.9 Starting V 21.64 21.86 19.71 /
voltage
Starting time s 14 5.5 3.0 /
Lubricating system
Total oil capacity(dry engine) ............................................. 17 L Preheating s 0 40 50 /
time
Total oil capacity(oil change) .............................................. 15 L
Oil sump capacity - low level/high level ....................... 10.5/16 L 12 V
Max. oil temperature (in oil sump) <<<<<<<<<...120 ℃
Battery specification×quantity:12V/110Ah×2(in parallel)
Operating oil temperature(in oil sump)<<<<<.. (90~115) ℃
Oil pressure(idle speed) ............................................. .≥120 kPa Starting ℃ -15 -20 -25 -30
temperature
Oil pressure(rated speed) ................................... (250~500) kPa Starting r/min 206.9 / 127.7 108.5
Oil-fuel consumption ratio ............................................. .＜0.2 % speed
Starting A / / / /
Oil filter current
The filtering efficiency at the rated flow of 44 L/min and the Starting V 11.3 / 9.76 9.73
assembly initial resistance ≤25 kPa: voltage
Starting time s 6.79 / 12.27 14.38
For 15µm≤particles＜20µm..............................................＞75 %
For 20µm≤particles＜30µm<<<<<<<<<<<<.....＞95% Preheating s 0 / 45 50
time
For 30µm≤particles＜40µm...............................................＞99%
For particles≥40µm...................................................＞99.9999% Auxiliary intake heater
Type........................................................................ Grating-type
Electric system
Specification ...................................................................... .2 kW
Type<<<<<<<<<<<<<<<<<<..Negative ground
Water preheater
Charger
Recommended specification. ...................................2 kW/220 V
Voltage ......................................................................... 28V/14V
Engine preheater water outlet interface ....................... . NPT 1/2
Output current .............................................................. 35A/35A
Engine preheater water inlet interface ......................... . NPT 1/2
Starter
Oil heater
Type .................................................................. .Electric start, 1
Recommended specification. ................................. .90 W/220 V
Voltage ......................................................................... 24V/12V
Interface (oil sump, 1) ................................................. . M22×1.5
Power ......................................................................5 kW/3.7kW
Number of teeth of flywheel ................................................. .130
Exhaust system
Number of teeth of starter....................................................... 11 Max. exhaust backpressure............................................. 10 kPa
Inner diameter of exhaust port pipe<<<<<<<......Φ60 mm

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 ZJ/YC3500050
Parameters of YC4A110Z-D20 Diesel Engine(Basic type) for Genset

Noise
Noise data (77 kW @ 1500 r/min)

Position Noise, dB(A)

1 83.0
2 89.9
3 88.0
4 94.1
5 89.1
Engine
6 90.4 Flywheel end

7 82.7
8 83.8
9 88.7
Noise spectrum (77 kW @ 1500 r/min)

Spectrum analysis
Frequency, Hz Noise, dB(A)

63 45.2
125 56.9
dB(A)

250 72.3
500 74.5
Noise

1K 77.2
2K 78.6
4K 76.8
8K 65.4

Frequency Hz

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