P 0320 GB User Manual Fixturlaser SMC Ed 1.6 Low Res
P 0320 GB User Manual Fixturlaser SMC Ed 1.6 Low Res
CONTENT
General presentation 1.1
General settings 2.1
Supervisor module 3.1
Balancing module 4.1
Maintenance 5.1
Technical specification 6.1
The safety instructions delivered with the instrument (printed and on the USB stick) should be carefully
followed and the instrument should always be used within the limits specified here.
Instrument and operator safety are at risk when the instrument is used in conditions that are not
intended by ACOEM.
Dismantling the instrument for an internal operation is forbidden. The only parts for which dismantling is
allowed are the battery hatch, the battery and the hatch providing access to the connectors.
All the spare parts must be provided by ACOEM.
1.1
List of symbols and warning on the instrument
Warning: Whenever this symbol is present on the device, refer to the safety instructions and user
manuals.
The table below lists the warning signs and security present on the instrument.
Warning: Whenever this symbol is present on the device, refer to the safety instructions and user
manual.
The table below lists the warning signs and security present on the WLS sensor.
Symbol Signification
Warning: Refer to the safety instructions
and user manuals
Use a power source with limited power
(=> Mains Power supply bloc)
=> CE certification data
=> Dismantling/recycling
1.2
Laser
Laser maintenance: The laser does not need maintenance or adjustment excluding cleaning the glass
with a cotton swab. Always shut off completely the device FIXTURLASER SMC before this operation.
Caution: Use of controls or adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.
Electric connections
All external circuits connected to the instrument must be non-hazardous voltage sources and be energy
limited as explained in sections 6.3 and 9.4 of the IEC61010-1 standard.
Do not exceed maximum input voltage on the A/B/C/D connectors: Maximum input voltage ±24 V DC,
±24 V AC peak.
All external circuits connected to the instrument must carry non-dangerous voltage as defined in
Standard IEC61010-1 (Paragraph 6.6)
Do not exceed maximum input voltage and current intensity for the power supply delivered by the mains
block (see chapter “Mains power block” of the safety instructions).
Use the cables designed for the different types of measurement.
If possible, protect the unused connectors using the plastic caps provided.
1.3
1.3 FIRST POWER UP
The instrument turns on automatically a few seconds after being connected to the mains through the
power supply module. If the battery level is too low, the charge starts and goes on as long as the
instrument is connected to its power supply.
When using a new battery, leave the battery in charge for about 10 hours in order to achieve full charge.
Do not use the instrument prior to 2-3 hours of charge. Usual charging time is about 6 hours when
instrument is switched off. After replacing the battery with the new battery WILPA2847x (blue), the
battery level indicator will need to be calibrated to display correct values. See §1.11.
On-Off
• Power on: Press the On-Off key
Battery charge
• Power off: Press the On-Off key, then message “Shutdown”
• Connect the charger on the main. The instrument is automatically powered on. During the charge,
you can continue to use it. For a faster charge, it is recommended to switch-off the instrument. A full
charge requires about 6 hours.
It is recommended to disconnect the charger from the main when you are not using it.
1.4
1.4 USER INTERFACE
FIXTURLASER SMC starts on its “Home screen”. It is a touch screen and a simple pressure on it gives
access to the application modules installed on the instrument and to 2 side panels:
Access to
application
modules
Access to Access to
shortcuts side status side
panel panel
1.5
1.5 CONNECTIONS
Connector A
Channels 1. Use this connector when the instrument is set in single-channel mode.
• Contact A:
• Contact B: Common
• Contact D:
Connector B
Channels 2, 3 and 4. Use this connector with wired triaxial sensor when the instrument is set in multi-
channel mode.
• Contact A:
• Contact B: Common
Notes
For 2-channel measurement, use connectors A and B
If inputs are set as IEPE, the sensor is powered by a 4 mA constant current. The integrity of the sensor
is monitored, and a warning is issued if peak voltage is out of about 1 to 22 V.
1.6
Connector C
Tachometer input, Stroboscope output, Power supply input. It is marked in yellow as well as all cables
used on this connector
• Contact A: Common
Connector D
Ethernet, Microphone input, Audio output.
• Contact D: Lan_Tx+
• Contact E: Lan_Tx-
• Contact F: Lan_Rx-
• Contact G: Lan_Rx+
Warning
• Do not connect channels 1, 2, 3, 4 and tachometer input on a not buffered output or in parallel to
other instrument as their impedance is not maintained when changing configuration or when the
instrument is switched off.
• Respect the maximum input voltage to the A/B/C/D connectors: maximum input voltage ± 24 VDC,
± 24 volts peak AC.
1.7
Connectors E to I behind the trapdoor
H G F E
Those connectors are behind a trapdoor. It must remain close in industrial environment to preserve the
IP65 protection. Use those connectors only in office environment.
Connector E:
Connector F:
Ethernet RJ45
Connector G:
USB 2 type A host (for USB memory stick)
Connector H:
USB 2 type B device (direct connection with PC)
Connector I:
Serial interface for maintenance purposes only
1.8
1.6 BUILT-IN SENSORS
The back of the instrument gives access to the built-in sensors.
For the stroboscope and the pyrometer, please see the safety instructions delivered with the instrument
(printed and on the USB STICK)
1.9
1.7 WIRELESS SENSOR
FIXTURLASER SMC can be used with a wireless triaxial accelerometer (WLS
Sensor). This chapter described how to use FIXTURLASER SMC with this sensor.
Notes
• After recharging, the cap must be correctly and fully inserted.
• The sensor should not be used without its cap in wet or polluted environment.
• Opening of the cap should only be done in clean and dry environment.
• If the sensor has been in polluted environment, the cap opening must be done after cleaning and
drying, cap facing down to prevent the intrusion of foreign matter.
also be checked from Wireless sensor setting with the Test function.
If Wi-Fi is enabled further connections are automatic after switching on of the instrument and the WLS
sensor.
Note: It is not possible to connect an instrument with a WLS sensor already connected to another
instrument.
1.10
WLS sensor switch off
Press on/off for 6s until the red LED flashes on. The sensor is also automatically switched off if there is
no connectivity during 10 min.
Notation:
Fixturlaser SMC WLS with grey cover WLS with black cover
firmware version CAC1005000 CAC1008000
CAC1006000
V1.52 V1.21, V1.31 NO
V1.55 V1.21, v1.31 V1.31
1.11
1.8 CONNECTION WITH PC
FIXTURLASER SMC can exchange data with the PC when the Communication module is run from
the home screen. See below the different settings according to the type of communication. Once the
communication is established the instrument is seen as an external drive from the PC (see § 6.1).
o On FIXTURLASER SMC:
Once the setting is done, to access the data use FIXTURLASER SMC IP address, e.g., in
the Explorer type “\\192.168.1.10\Data”.
o On FIXTURLASER SMC:
1.12
Connect FIXTURLASER SMC to the LAN, set it in communication mode and wait
until it gets its IP address.
Once the setting is done, to access the data use FIXTURLASER SMC IP address, e.g., in
the Explorer type “\\FIXTURLASER SMC_10015\Data”.
Using Wi-Fi
Check first if Wi-Fi is enabled in:
• Direct Wi-Fi connection PC- FIXTURLASER SMC setting without WLS sensor:
o On FIXTURLASER SMC:
Once the setting is done, to access the data use FIXTURLASER SMC IP address, e.g., in
the Explorer type “\\192.168.1.16\Data”.
Once the setting is done, to access the data use FIXTURLASER SMC name, e.g., in the
Explorer type “\\FIXTURLASER SMC_10015\Data”.
1.13
• Wi-Fi LAN connection PC- FIXTURLASER SMC setting without WLS sensor:
Note: WLS sensor cannot be used simultaneously with this mode.
o On FIXTURLASER SMC:
1.14
1.9 STATUS INDICATIONS
Status summary
The status is indicated at the bottom of the right-hand side of the screen
• General status
o Date and time
o Battery level of the instrument
o If Wireless measurement mode is selected, WLS connection status:
▪ connected
▪ not connected
Status panel
If you click on the status summary, the status panel appears on the right-hand side of the screen. It
shows the following information:
• Wi-Fi:
• Sensor battery: This information shows the battery level of the WLS sensor. It is not displayed if the
instrument is not connected to a WLS sensor.
• System battery: This information shows the battery level of the instrument.
• Next calibration date: Display the recommended date for the next calibration.
1.15
1.10 SHORTCUTS PANEL
From any screen, button opens the Shortcuts panel. It gives direct access to a group of functions.
The list of accessible functions depends of the current screen.
Photo
• From Balancing module, any screen: Take picture for your report (balanced machine, sensor
installation, weight mounting)
: Take the picture. You must not move during few seconds.
Brightness adjustment.
Text note
• From Supervisor module, measurement list screen: input text inspection notes directly from the
keyboard or from a list of predefined notes. The list of predefined notes is only available if this list is
created in PC database (in XPR menu “Libraries/Predefined notes”)
• From Balancing module, any screen: Balancing comment for the report
1.16
Keyboard details:
Confirm and
return to
previous screen
Cancel: return to
previous screen
Character
with no
selection bar
modification
Delete all
characters
Delete last
character
• Character selection bar: If one key is used for several characters (e.g., @#$, eéè, …), a long press displays
them in the bar for selection.
Help
Vocal note
Before using a headphone, please read the safety instructions delivered with the instrument (printed and
on the USB STICK)
From Supervisor module, measurement list screen: take a vocal inspection note.
1.17
Listening to the signal
Before using a headphone, please read the safety instructions delivered with the instrument (printed and
on the USB STICK)
• From the Supervisor module, measurement list screen: listen to the signal of the sensor
• From the Supervisor module, time wave display screen: listen to the recorded signal
Make sure to set the volume to a low level before starting to listen
Pyrometer
For the pyrometer please read the safety instructions delivered with the instrument (printed and on the
USB STICK)
From any screen, read the temperature with the built-in pyrometer
Notes:
• From the Supervisor module, measurement list screen: if in Measurement setting, if “Pyrometer” =
“Internal”, temperature measurement of the machine with input type = DC will be done with the built-
in pyrometer
• The pyrometer measures the average temperature in a circle. The diameter of the circle depends on
the distance to the target. The diameter is about 4 cm at a distance of 50 cm.
Warning: Due to the distance between the pyrometer cell and the laser source, the circle is
decentered by 3 cm.
Stroboscope
For the stroboscope please see the safety instructions delivered with the instrument (printed and on the
USB STICK)
• From any screen, read the rotation speed with the stroboscope
• From the Supervisor module, measurement list screen: check or adjust rotation speed of the
machine.
• From the Supervisor module, spectrum display screen: check or read rotation speed of the machine.
1.18
Fine tune. A continuous press speeds up the modification
Set the flash duration: default value is 5 degrees. The longer the duration, the brighter the
flash, but the fuzzier the target on the rotor. Limits range from 0.5 to 15 degrees.
• It is recommended to start with a frequency higher than the rotation and decrease gradually until
stopping the rotor marker.
• Once the marker is stopped, to be sure not to be on a sub-multiple of the rotation, use , the
marker should appear 2 times. Use to return to the initial frequency.
Screenshot
From anywhere, you can save a screen copy. Images are stored in folder “Screenshots”. Connect your
PC to FIXTURLASER SMC to copy them (see § 1.8).
Settings
See CHAPTER 2.
Home
1.19
1.11 BATTERY MANAGEMENT
For battery management, please read the safety instructions delivered with the instrument (printed and
on the USB Stick)
Battery information
For Fixturlaser SMC-EX (EEXAPT2074):
This battery model and its cells meet the requirement of the current applicable "Recommendations on
the Transport of Dangerous Goods, part III, sub-section 38.3, Manual of Tests and Criteria” issued by the
United Nations Committee of Experts on the Transportation of Dangerous Goods.
In accordance with the current UN Recommendations on the Transport of Dangerous Goods Model, this
lithium battery is assigned for transportation under the following entries:
• If shipped as such, UN Dangerous Goods Entry is: UN 3480
• If shipped contained in the instrument, UN Dangerous Goods Entry is: UN 3481
Battery charge
When using a new battery, leave the battery in charge for about 10 hours in order to achieve full charge.
Do not use the instrument prior to 2-3 hours of charge. Usual charging time is about 6 hours when
instrument is switched off.
• Battery charge:
o Connect the instrument to the charger delivered with the instrument.
o Connect the charger to the mains. The instrument is automatically powered up. During the
charge, you can continue using it. For a faster charge, it is recommended to switch the
instrument off. A full charge requires about 6 hours.
It is recommended to disconnect the charger from the mains when you are not using it.
1.20
Battery replacement
• Safety instructions:
o Do not use batteries other than type PIL1133 provided for FIXTURLASER SMC
and identified as WILPA 2344x (white pack) or WILPA2847x (blue pack)
o Do not open or disassemble the battery pack. The pack includes protections and an assembly
essential for the safety that should be changed in no case.
o The battery pack is interchangeable only for maintenance purposes. The operating lifetime of
the pack is enough for a full working day. The pack should not be changed periodically to
artificially increase its lifetime. The pack is not intended for this type of use, which would
result in a dangerous mechanical wear.
o Do not short-circuit the terminals of the battery connector. For safety reasons, the battery
pack includes an internal non-resettable fuse. A short-circuit makes it unusable.
o Respect voltage, current and temperature indicated on the label of the battery.
o Do not expose the battery to water or condensation.
o Do not place the battery in fire or near any other source of temperature (> 70°C). This can
cause overheating or a fire start. Such use may also lead to a loss of performance and a
significant reduction of the lifetime of the battery.
o Disconnect the battery and the charger immediately in the following situation:
▪ Unusual odor
▪ Abnormally high temperature
• Replacement instructions:
o Remove the battery:
▪ Unscrew the 2 screws of the battery trapdoor.
Screws
Screws
▪ Remove the connector by gently pulling the two cables. It should come off easily. In
the case of an abnormal resistance, do not force and contact our after-sales service.
▪ Remove the battery.
o When setting up the battery, be sure to not pinch or crush the cables.
o Check the orientation of the battery pack. The wire output must be placed beside the
connector to avoid crushing by the trapdoor.
1.21
OK NO
o When inserting the battery, make sure not to hurt the pack. The insertion must be done
without forcing excessively. When in doubt, pull out the battery and check that nothing is
blocking its insertion.
o According to the battery model, check the orientation of the connector:
▪ Model without marking, the coding should be facing up:
Coding
OK NO
o Check that the instrument's battery gauge matches the type of battery present in the device
▪ Start the instrument
▪ Since the home screen, go to:
• WILPA2847x (Blue) if the pack type WILPA2847x is present (Blue color pack)
• WILPA2344x (White) if the old type WILPA2344x (is present (White color pack)
If it is not correct, change the type of battery gauge used as indicated in next step
1.22
o If the battery type displayed is not correct, you must charge the corresponding gauge as follows:
▪ Switch off the instrument.
▪ Copy to the root of a USB key:
• the file “WILPA2847x (Blue).dfi” if the new type of battery is present
• the file “WILPA2344x (White).dfi” if the old type of battery is present.
▪ These 2 .dfi files are in the folder "Battery fuel gauge"
▪ Connect the USB key to the G connector
▪ Restart the instrument.
▪ Check the gauge again as shown in previous step.
o IMPORTANT: After replacement with the battery pack WILPA2847x (blue), the battery level
indication will only be correct after its calibration: see § o1.15.4.
o
1.23
2 GENERAL SETTINGS
2.1 MEASUREMENT
• Acquisition power supply permanent or not: If this option is set to YES, the acquisition components
are permanently supplied. If it is set to NO, its supply is activated only when a measurement is to be
carried out, but it requires a short waiting time before signal stabilization. The advantage of
permanent supply is the speed to carry out numerous measurements. But the current consumption
will be a little higher, and so the instrument autonomy will be shorter.
• IEPE stabilization time: increase pre-measurement delay for IEPE transducers with large stabilization
time.
Unit = second.
Warning: When IEPE input type is selected, a constant current is powered up (current source: 4 mA
– 23 DC). It is important to check that the signal source is compatible.
• Pyrometer:
o External: Temperature is measured on DC input
o Internal: Temperature is measured with built-in pyrometer
• Pyrometer unit: °C / °F
• Accelerometer link:
o Wire: Accelerometer is connected to connector A or B
o Wireless: Use the WLS sensor (see § 1.7).
Note: Accelerometer link setting is not used for measurement synchronous with the tachometer
input (e.g., Balancing module)
2.1
2.2 WIRELESS SENSOR
• Check if the sensor is switched on and if the blue LED is continuously on (searching for connection)
or flashing (connected to an instrument)
• Check if the serial number of the sensor is that declared in FIXTURLASER SMC
• Check with a shorter distance and no obstacle between the sensor and the instrument.
• If the connection is OK and the communication is bad, it may be due to another Wi-Fi network using
the same channel. You can try to use another one:
Default value for WLS auto switch-off is 10 minutes. If a longer time is needed, this screen can be used
to adjust it to 30 or 60 minutes.
2.2
2.3 TACHOMETER
• Functions:
o Auto setup: Function to automatically adjust the trigger threshold and hysteresis. This
function is not accessible if Coupling = AC.
o Test: When using this function, the power supply of the sensor is switched on. If the
setting is correct, you have green indicator , you must read a correct value of the
rotation speed.
Second tab: display the signal. In case of difficult setting, it will help you adjust the parameters and check
the tachometer signal.
• Select first the duration in the list according the range of rotation speed.
• See signal: When using this function, the power supply of the sensor is switched on and the
signal is displayed.
From both tabs, to store the new setting exit with the function “Save” . “Cancel” exit with no
setting change.
2.3
2.4 SPECTRUM DISPLAY
• Acceleration, Velocity, Absolute displacement or Relative displacement unit: select the amplitude unit
displayed in the spectra for each type of magnitude.
• Hide 0Hz envelope spectrum: Select Yes to hide the 0Hz for envelope spectrum. This is necessary
mainly with a linear scale as the 0Hz line amplitude is usually greater than the other ones.
• Display overall value: None (no display), Uniform weighting, ISO6954 weighting
2.5 CAMERA
Set the access to the camera. The access to the camera can be protected by password (The protection
is applied if you define a password on the last line of Settings > About).
2.6 TOUCHSCREEN
• Screen calibration : It may be necessary to adjust the calibration. Click accurately in front of each
cross appearing on the screen with a soft and thin tip, then click once more on the screen. To store
2.4
2.7 ABOUT
Display of:
• Network addresses
• License information
Input of:
Input of:
• Time format: 12 or 24
2.5
2.9 NETWORK
Remote access
• Server address: Input the address of the RDP server.
• Login: Username
• DHCP: Yes or No
• Enabled: Yes or No
• SSID: Input your SSID or use the function ‘Scan networks’ to list accessible ones.
• DHCP: Yes or No
2.6
2.10 DATA MANAGEMENT
Used to delete all data of a particular module (Supervisor or Balancing) or clear all the data from the
instrument.
Export log: Create an event log file in the ‘Export’ folder. This file can be used by Acoem
support for troubleshooting.
2.7
2.12 AUTO TEST
Run tests on the main components of the instrument. This operation takes about 3 minutes.
Note:
• This function is only accessible if this page is open from the home screen.
• To check the WLS sensor, it is first necessary to connect it to the instrument (see § 1.7).
2.13 CALIBRATION
An internal function ‘Offset calibration’ can be used to improve the accuracy of DC measurements.
Notes:
• This function is only accessible if this page is open from the home screen.
BATTERY MANAGEMENT
• The first line displays the battery fuel gauge type. If the type does not match with the battery installed
in the device see § Fel! Hittar inte referenskälla.1.11 in the instruction to load the correct fuel gauge.
• Setting of time in min. before standby and switch-off. You can set the value to 0 to disable the automatic
standby or switch-off.
2.8
2.15 SECURITY
This group of settings is used to adjust the allowed access to the device:
• Administration password: this password protects the access to the security settings.
Note: this password is mandatory, default value is: device-admin
To avoid any inconvenience, we recommend to particularize this password. WARNING in case of loss of
the password, only a factory reset can unlock the device
To keep the possibility to communicate with device you must give access to at least 1 of the 3
options: USB Host, USB device, Network file server.
2.9
3 THE SUPERVISOR MODULE
FIXTURLASER SMC Supervisor is a powerful vibration analysis tool accessible to all mechanics. It
offers immediate usability, giving a clear and accurate automatic diagnosis right in front of the machine
and based on a single measurement.
FIXTURLASER SMC offers all functions to manage the diagnostic of a machine in the field:
• Click on “Import” , and select the template machine that best correspond to your machine. E.g.
PumpBB-GB1 for a Motor driving a Pump between bearings with a 1 stage gearbox transmission.
Notes:
• Templates are available in multiple languages on the USB stick delivered with the device. To replace
the current templates by the ones corresponding to the desired language, proceed to the following:
o Connect the FIXTURLASER SMC connector H to a USB port of the PC.
• For a machine with Belt, Pulley or Chain transmission, select the Belt template.
• Name
• Speed reference shaft (on which is measured the rotation speed): motor or driven component
• For machine with transmissions (belt, pulley, chain, gearboxes): information on the multiplication
factor.
3.1
The modifications can be saved on the existing machine or duplicated into a new machine.
• Name
• Number of points
• Completed percentage
• Measurement date
• Creation date
• Downloading date
• Name
• Creation date
• Measurement date
• Downloading date
• Number of machines
• Completion in %
• Used memory
3.2
Measurement screen
This screen displays the points and the list of measurements to be done if the function Acquisition is
used.
See: See the selected measurement. For more details, see § 3.7.
Note: Not accessible from the ‘Machine view’. If the measurement is not done, it will show
live acquisition.
Switch view: Flip the screen to correspond to how the actual machine is positioned.
3.3
Header description
Measurement Diagnosis
point or location indicator Sensor pictogram
or picture
Machine ID
3.4
Sensor pictogram or picture
• Position pictogram:
o For tri-axial measurement it is first necessary to select the pictogram indicating the position
of sensor on the bearing. It is only necessary to do it during the first measurement as the
selection is saved on the PC database when the data are downloaded.
To set it click on and select the sensor pictogram corresponding to the position of
the sensor on the bearing. For WLS sensor, the X axis is marked by ACOEM logo and a
point at the base of the sensor.
▪ For horizontal shaft:
Vertical (V) Horizontal (H) Axial (A)
▪ For horizontal shaft and Axial (A), Radial oblique 1 (1) and Radial oblique 2 (2)
directions
3.5
o For a single-axis measurement, a pictogram is displayed for information:
Radial oblique
Radial perpendicular (P or ⊥)
o Save
3.6
Acquisition screen
The instrument takes in one shot all measurements with the same input type for all the points grouped
together.
The channel association rules are explained in § 1.5.
Progress bar:
During the acquisition, there is a succession of 2 progress bars:
• The processing:
The bar is white. Most of the processing is performed during the acquisition. The remaining
processing usually does not exceed 2s.
Status information:
The status is indicated at the bottom of the right-hand side of the screen
Status message:
If a defect is detected during the acquisition a pop-up message is displayed at the end of the acquisition.
It indicates the status of each channel.
3.7
3.3 DISPLAY VIBRATION MEASUREMENTS
This function displays the result of the selected measurement. If acquisition is not yet performed, it
displays directly the live values.
There are 2 types of display:
• Overall levels
Next measurement: go directly to the next measurement of the measurement list screen.
Live measurement: switch to live measurement mode. return to stored mode. Live
mode is directly selected if there is no acquisition stored. Acquisition can be started
from the live mode.
Full screen: display the selected curve full screen. return to the multi curve display.
• Harmonic
The fundamental cursor is automatically adjusted on the true frequency of a maximum by
interpolation. Harmonic frequencies in coincidence with a maximum are marked by a sign.
Indications:
3.8
• Side band
The central cursor and the first side band cursor are automatically adjusted on the true frequency
of a maximum by interpolation. Side band frequencies in coincidence with a maximum are
marked by a sign.
Use the stroboscope for rotation speed measurement: See § 1.10 (for spectrum display
only).
3.9
Take a temperature reading on a bearing
For the pyrometer please read the safety instructions delivered with the instrument (printed and on the
USB STICK)
To make a measurement of the bearing temperature, call the pyrometer from the shortcut panel .
• A warning is displayed before switching on the laser beam. Make sure that nobody stands in its
direction.
• Aim the beam at the target (Warning: Due to the distance between the pyrometer cell and the laser
source the beam is decentered by 3 cm on the right-hand side of the target).
• The temperature can be recorded and added to the text notes, printed in the report.
3.10
3.4 ADJUST THE ROTATION SPEED WITH THE STROBE LIGHT
For the stroboscope please see the safety instructions delivered with the instrument (printed and on the
USB STICK)
The accuracy of the rotation speed input into the system will significantly affect the reliability of the
diagnostic result. With Fixturlaser SMC, it possible to measure the rotation speed using the built-in
stroboscope. (For more details on the use of the strobe light, see § 1.10).
To manually make a measurement of the rotation speed, call the strobe light from the shortcut panel.
Important note: The strobe light must be called from a measurement point belonging to the speed
reference shat, as defined in the machine properties, see § 3.1.
For a quick and efficient measurement, it is recommended to adjust it directly from the Low Frequency
“Spectrum LF” present in the measurement list:
• Roughly point to the peak that correspond to the expected rotation speed (e.g. 25 Hz), as indicated
on the name plate of the motor (1 Hz = 60 RPM)
• Make sure that the harmonics are detected automatically by the harmonic cursors.
• If you already displayed the diagnostic before, you must reprocess it by clicking again on the
diagnostic button.
3.11
3.5 RUN AUTOMATIC DIAGNOSIS
This function gives directly the machine diagnosis instantly after your measurement.
• The rotation frequency and the number of measurement points used to compute the diagnosis
o The severity:
Slight defect
Defect to be monitored
Defect to be corrected
o The confidence of the diagnosis:
* Suspected
** Likely
*** Quite likely
**** Certain
Defect: see the details of the selected defect. The information on the defect is:
• Defect type
• Its severity (see above)
• The confidence (see above)
• The list of component or location of the machine where the defect is visible with for each
one the severity.
3.12
Functions of the “Defect detail” screen:
It is possible to add inspection information using functions accessible through the shortcuts panel:
Customized report
Reports are based on templates. The templates are available on the USB STICK supplied with the
instrument. There is one template per language.
The format is docx. To customize a template, use MS Word. You can change the format, add your
company logo and remove unnecessary information.
The name of customized templates must be “template expertise.docx.
The template must be copied to the instrument internal memory in folder “‘expertise_report_templates”.
3.13
3.8 COLLECT THE REPORT FROM A COMPUTER
On FIXTURLASER SMC:
On the PC:
Wait for the FIXTURLASER SMC to be displayed as an external drive on the computer. It usually takes
about 30s maximum. If it takes more time, it may be due to a previous bad disconnection. To solve the
problem, you can:
Once the FIXTURLASER SMC is detected, go into the Export folder to retrieve your reports.
Note: if an audio comment was recorded, it will be present next to the related report.
3.14
4 THE BALANCING MODULE
The Balancing module enables "in situ" balancing of a rotating machine. This means that it is possible to
balance the machine's rotor within its own bearings, without having to dismantle it completely and
without resorting to a balancing rig.
FIXTURLASER SMC is a universal tool that can be adapted to the entire base of machines to be
balanced on site:
• You are balancing the machine for the first time, and you do not know the influence matrix yet, it is
then required to make several measurement sets (or runs) with various additional balancing weights
• You have already balanced the machine and just a single additional trim run is then required: see §
4.13
The next chapter gives a general view of different steps of the balancing operations.
Note: it is recommended to first read the printed Quick tip manual delivered with the device and available
on the USB Stick.
This chapter will provide detailed information on the use of the balancing module.
4.1
4.1 FOLDER LIST
This creates a management folder used to sort balancing tests. A folder can be used to store, for
example, tests on the same machine or all balancing done for a customer.
Functions of the screen:
Paste in the list the balancing test from the clipboard. Only the setup is pasted. No
measurement or result is copied.
4.2
4.3 INSTALLING THE EQUIPMENT
To perform the balancing measurements, you should have a triggering device and at least one vibration
sensor available. Take care to not change the position of the sensors during the entire balancing
process.
Vibration sensor
Note: As phase measurement is required, Balancing module cannot be used with the WLS Sensor. This
module does not take in account the setting: Accelerometer link: Wire or Wireless (see § 2.1).
It is possible to use the following type of sensor:
• Accelerometer
• Velocimeter
• Proximity probe
It is advisable to locate the measurement points on the bearings. Indeed, vibrations created by the rotor
are transmitted to the frame at this point. The sensor (accelerometer, a velocimeter) must be fixed onto
the machine (with a cementing screw, stud or a magnet) in order to obtain a proper connection and a
well-determined position for the sensor.
Several measurement points may be needed. The required number of points is related to the type of
machine to be balanced.
Connection:
• 2 channel balancing:
o Point 1 is connected on channel 1 (Connector A)
o Point 2 is connected on channel 2 (Connector B)
Note: It is recommended to have a pulse width at least larger than 2% of the rotation period.
4.3
4.4 SETUP
This screen includes 4 tabs. They are used to define the balancing and the type of measurement used to
perform the balancing process.
Values can be directly modified. If some modifications have been made, a confirmation message to save
them or not is asked before going to another screen.
Once the setup is completed, it is possible to:
Go to the next step: Run out measurement if you are using proximity probes (see § 4.6) or
Free run in other cases (see § 4.7)
Go to the steps browser to reach directly any other accessible step (see § 4.11)
• If some modifications have been made, a confirmation message to save them or not is asked before
going to another screen.
When a measurement is already done, it is normal that some setting cannot be modified.
4.4
Machine setup
This tab gives access to following parameters:
• Number of planes: 1 to 2
This refers to the number of planes on which balancing weights are to be installed. This number also
determines the number of measurement points, as well as the number of runs required to perform
the balancing:
o Number of points = number of planes
o Number of runs = 1 (Free run) + number of planes (Trial runs)
The following table will enable you to make your selection, where l stands for the length of the rotor and
d its diameter:
• Direction of rotation rotor viewed from plane 1: Clockwise or counter clockwise. This used only for 2-
plane balancing for 3D view of the rotor.
4.5
Measurement setup
This tab gives access to following parameters:
• Number of channels: 1 or 2. This value is only accessible for a 2-plane balancing. If 1 is selected at
each run, each point is measured one after the other one. In all other cases, the number of channels
is equal to the number of planes.
• Input type: select the item corresponding to the used sensor type. The list is:
o Accelerometer IEPE
o Accelerometer AC
o Velocimeter IEPE
o Velocimeter AC
o Proximity probe
• Input unit:
o For accelerometer: g, m/s2
o For velocimeter: in/s, mm/s
o For displacement AC: mils, µm
• Measured parameter:
o For accelerometer: Acceleration, Velocity, Absolute displacement
o For velocimeter: Velocity, Absolute displacement
o For proximity probe: Relative displacement
• Parameter unit:
o Acceleration: g, m/s2
o Velocity: in/s, mm/s
o Absolute or relative displacement: mils, µm
4.6
Sensor position setup
This tab gives access to following parameters:
• Machine class (ISO 1940): Select the machine type in the list (G0.4 to G4000). The balancing result
is compared with the selected class.
• Machine group (ISO 10816-3): Select the machine type in the list. On each measurement screen,
you can compare the vibration level generated by the unbalance (vibration at rotational speed) with
the selected group limit. At the end of the acquisition the red circle indicates this vibration limit. The
limit used is the one between zone B and C i.e. when the machine is “normally considered
unsatisfactory for long-term continuous operation”.
• Rotor weight: It is used to estimate the trial weight and to calculate the balancing quality grade
4.7
4.5 RUN-OUT MEASUREMENT
Note: This step is only accessible if the input type is “proximity probe”.
Definition of the run-out
The proximity sensors operating with eddy current probes are sensitive to irregularities of the surface
pointed by the sensor (shape, cracks, carbon inclusions, magnetized areas, etc.).
The signal provided by the Run-Out is at the rotation frequency of the machine and is thus merged with
the unbalance phenomenon.
If the Run-Out level is high, it must be considered, otherwise the values of the weights calculated by the
program will compensate the Run-Out signal (which has no effect on the machine) by an unbalance
(noxious effect on the machine).
Measurement of the Run-Out
The run-out can be measured while the machine is rotating very slowly. In fact, the run-out amplitude
remains unchanged when the rotation speed varies, whereas the unbalance effects are negligible at low
speed, and make their presence felt only when the speed increases.
Run-Out Measurement screen
The screen is similar to any other measurement screen, see next chapter for more details. This
measurement must be performed at the lowest possible speed.
Run-Out compensation
On the result step (Balancing or Trim), there is an option to compute the balancing weight with the Run-
out compensation.
Tachometer setup.
Note: The free run is usually the first measurement, use this function to set tachometer
parameters (see § 2.3).
Acquisition: Wait for the machine to reach its steady state before starting the acquisition.
During the acquisition, a dot is displayed for each average. If dots are not all in the same
place, it shows that vibration dispersion may be too high. At the end of the acquisition the
red circle indicates the vibration limit corresponding to the ISO 10816-3 selected in the
setup.
Note: If it is a 2-plane balancing done using only one channel, click on the circle to select
the measured point.
4.8
See spectrum.
Note: It is important to display the spectrum after the free run to confirm that the problem of
the machine is unbalance. The amplitude at the rotation must be larger than the other
ones. If not, there are certainly other actions to do on the machine before balancing it.
Quality of measurement: Gives access to the dispersion of vibration and rotation speed.
FIXTURLASER SMC includes an automatic analysis of the measurement. If an abnormal
event is detected the measurement screen display an alert pictogram ( ). If it is displayed
the quality screen gives additional information:
• Trial weight insufficient: Measurements are too close from a previous one
• Rotational speed too far from the free run’s one
Go to previous step
Go to next step
Go to the steps browser to reach directly any other accessible step (see § 4.11)
• Free run:
• Trial runs: , ,…
• Balancing run:
Trim runs: , ,…
T1 T2
•
4.9
4.7 TRIAL RUN
Known unbalance is added on the rotor to compute the relation between measured vibration and rotor
unbalance. The number of trial runs is equal to the number of balancing planes.
Go to previous step
Go to next step.
1 1 M 9,81x3600 1
m= x x x x
N r 10 4 V
2 2
With:
r radius at which the trial weight m is located
M weight of the rotor in kg
V rotation speed in CPM
N number of planes
m trial weight in kg
If the sensor position has been defined in the setup and if the dephasing due the bearing structure can
be evaluated, this tool also gives an estimation of the angular position in opposition with the unbalance
to avoid increasing the vibration.
4.10
Note:
• the origin of angular position on the rotor must be in front of the triggering position (the reflective
adhesive tape for instance)
• for a measurement with accelerometer or velocimeter, there is an additional error for low-speed
machine (< 300 CPM) due to the phase shift between signal input and tachometer input.
Equivalent weight:
Tool to compute the weight equivalent to 3 weights W1, W2 and W3 positioned on the
selected plane
Go to the steps browser to reach directly any other accessible step (see § 4.11)
• Trial runs: 1 , 2 ,…
• Balancing run: B
T1 T2
• Trim runs: , ,…
Note:
4.11
4.8 BALANCING RESULT
Result
After the last trial run, the instrument displays computed balancing weights. It is possible to select:
• The reference run: Indicate the run to which balancing weights are to be added. Generally, it is either
the free run (run without any trial weight), or the last run (run with all trial weights) when it is difficult
or impossible to remove trial weight.
• Run-out: Yes or No. For measurement done with proximity probe only: see § 4.6.
Go to previous step
Go to next step
Go to the steps browser to reach directly any other accessible step (see § 4.11)
• Split: If the weight cannot be installed at the required position, it is possible to choose 2
other positions on both sides. This tool computes weights to be installed at these 2
positions.
• Combination: This tool let you combine 1 or 2 weights already present (W2, W3) with the
correction weight (C), to replace them by a single weight (M)
The equivalent correction will be automatically used in the weight’s definition screen.
Simulation: show the theoretical vibration expected for the set of defined weights.
4.12
4.9 TRIM STEPS
The trim steps are used to iterate up to 8 additional measurements used to improve the result of the
balancing.
Trim result
This screen shows:
• The weights to add on the rotor to try improving the balancing quality.
Trim definition
The screen is initialized with the computed trim weights of the previous step.
It is necessary to input the value and angular position weight effectively installed on the rotor.
The operating mode is the same as for balancing run: see § 4.9.
Trim measurement
Once the trim weights installed, start again the machine and measure to control the vibration level.
The operating mode is the same as for free run: see § 4.7.
Go to next step to display the new balancing quality grade.
This screen list all the steps of the balancing process and gives access to any steps already completed.
A step is not accessible if the previous one is not done.
4.13
4.11 ONE RUN BALANCING
If a balancing has already been done on a machine, it is possible to perform a balancing procedure with
only one run.
It is important that this new run is performed under the same conditions as the initial runs, i.e.:
4.14
4.12 REPORT
Picture and comment
Before generating the report, you can document the balancing with pictures and a comment. From any
step of the balancing, from the shortcut panel , you can use following functions:
Add a picture. You can take up to 6 pictures to document the report: global picture of the
machine, sensor installation, weight installation… (see § 1.10)
Add a comment. This comment appears in the balancing report (see § 1.10)
Generate report
The report is generated from the balancing list screen (see § 4.3) with function .
If a USB memory stick is plugged in connector G, the report is generated on it in a folder named
“Export”. Otherwise the report is stored in the instrument internal memory.
Customized report
Reports are based on templates. The templates are available on the USB STICK supplied with the
instrument. There is one template per language and per number of balancing planes.
The format is docx. To customize a template, use MS Word. You can change the format, add your
company logo and remove unnecessary information.
The name of customized templates must be “template_N-plane.docx”, where N is 1 or 2 and equal to the
number of balancing planes.
The template must be copied to the instrument internal memory in folder “‘balancing_report_templates”.
4.15
4.16
5 MAINTENANCE
5.1 RESET
Open the connector trapdoor. The reset button is in front of the small hole. Press it with a thin tip (a
paperclip for example) during 5 or 6 seconds. The instrument restarts on the home screen. No data are
deleted with this operation.
5.2 CLEANING
To clean up the instrument, use only soft products (lightly soaped water). For delicate surfaces (screen,
pyrometer, tachometer and laser lenses), use only clean compressed air to remove particles. If needed,
gently wipe the surface using a soft, damp cloth.
5.3 CALIBRATION
To provide best auto diagnostic results, calibration of the instrument is highly recommended at least
every 2 year. Please contact your sales representative for more information on calibration services.
• Copy the new firmware file (.czip file) in the ‘Update’ folder (don’t disconnect the cable)
• With Windows command, eject the corresponding drive (right click on in the task bar)
• Switch on the sensor, the red LED is flashing during the update (about 30 s).
• When the update is completed, the blue LED turns on. The .czip file is deleted. A report file
‘update_report_x.xx.txt’, where x.xx is the version number, is located in the root. The content of the
file is ‘UpdateDone: x’ with x=0 in case of an error.
5.1
Notes:
• The sensor should not be used without its cap in wet or polluted environment
• Opening of the cap should only be done in clean and dry environment
• If the sensor has been in polluted environment, the cap opening must be done after cleaning and
drying, cap facing down to prevent the intrusion of foreign matter
5.2
6 TECHNICAL Communication
USB 2 type B device (direct connection to PC)
SPECIFICATION
USB 2 type A host (for USB stick)
FIXTURLASER SMC
Ethernet
GENERAL SPECIFICATIONS
Wi-Fi
Touchscreen
Graphic colour touchscreen Battery
Resolution: 800x480 pixels Auto test and calibration function
Dimension: 154x92 mm (D7”) High density Li-Ion type
Adjustable brightness Rechargeable without removing
Can be used outdoors Battery lifetime: 10 hours under intense use
Icon functions Programmable automatic standby mode and
switch-off
Touch keyboard
Analogue Inputs
On touchscreen:
• Overload indicator in % with memorisation
• 10 contextual function keys
• IEPE interface with real time integrity control,
• Functions are organised for single-hand
range 8V (power supply: 4 mA constant
measurement (left or right)
current 23 VDC)
• Direct access to general functions: Home,
• Dynamic signal measurements (acceleration,
Help, Setup, Screen copy, Picture, Text
vibration velocity) +/- 10 VAC
note, Audio comment, Pyrometer,
Stroboscope • Input impedance AC/DC: 100 kΩ
• Full keyboard for text input. Several • Accuracy: +/- 1%
keyboards available: qwerty, azerty,
Chinese… • DC input: from -24 VDC to +24 VDC for
measurements of position and process
parameters
Acquisition
• AC coupling: 0.3 Hz
Synchronous on 4 channels + trigger input
• Compatible with triaxial sensor
24-bits conversion
Sampling frequency: 51.2 kHz Trigger input:
Antialiasing filter Range: +/- 10 V, 0 to +24 V, 0 to – 24 V
Wireless acquisition with WLS triaxial Adjustable triggering parameters
accelerometer
Automatic setup function
Digital signal processors
For rotation speed measurement, balancing.
Memory: 3.5 GB for measurements
Input impedance: 100 kΩ
+ 5 Vdc power supply for tacho probe
6.1
Microphone input Built-in camera
Microphone input for audio inspection notes Resolution: 640 x 480
Autofocus
Analog outputs
Distance: 20 cm to
1 headphone output to listen sensor signal,
recorded signal or audio inspection notes Flash mode
Built-in stroboscope
FIXTURLASER SMC-EX, intrinsically safe
Rotation speed measurement: version
• Range: 30 to 15000 RPM ATEX certification: EX II 3 G, EEx ic IIC T4
• Automatic setting to machine speed supplied with certified accessories.
predefined in setup IECEX certification (pending)
• Adjustment:
o ½, x2 Note: shock protection: 1m drop. The protection
o Fast screen accessory cannot be used in dangerous
o Fine area and is not supplied.
6.2
BALANCING SPECIFICATIONS Assistance to configuration
Rotation speed: from 12 to 288,000 RPM (from User-defined angle unit to make mass
0.2 to 4,800 Hz). installation easier.
Amplitude range:
Assistance to measurement
• With 100 mV/g accelerometer: acceleration:
80 g. Measurement is also possible for Measurement with programmable averaging to
vibration, velocity and displacement decrease external disturbance.
• With 8 mV/m (200 mV/mil) proximity probe: Display of instant value during averaging.
1.5 mm (60 mils)
Balancing in a single operation using stored
Amplitude: display in physical units or dB influence factors.
Phase: 4-digit display from 0 to 360° (or any Calculation of balancing masses for any
other user-defined unit). Precision: +0.5° operation (with or without trial masses).
6.3
Balancing report
The report is generated from an entirely user-
configurable template in WORD format. It
includes:
• Balancing configuration
• Comment
• Detailed results
Management of interruptions
Possibility to stop and resume balancing as you
want
Possibility to repeat any operation without
repeating the entire procedure
6.4
WIRELESS 3-AXIS ACCELEROMETER Communication
SPECIFICATIONS • Automatic sensor detection by
Physical FIXTURLASER SMC
Battery
• Type: Li-ion
Metrology
• Synchronous 3-axis acquisition (X, Y, Z)
• Full scale: 80 g
• Signal-to-Noise ratio: 80 dB
• Accuracy: +/- 3%
Environment
• Operating temperature: from -20°C to +80°C
• Protection: IP65
6.5
AUTOMATIC DIAGNOSIS Results
SPECIFICATIONS From the analysis of the symptoms observed on
Machine and component types your rotating machines, FIXTURLASER SMC
provides, in a fully automatic mode:
• Electric motors (synchronous, asynchronous,
DC) • Advice and recommendation on the global
condition of the machine, taking into account
• Pump all measurement points
• Gear defects
• Cavitation
Limitations
• Speed: 120 to 12000 RPM
• Roller Bearings
6.6
Publication No. P-0320-GB
All rights reserved. No part of this manual may be copied or reproduced in any form
or by any means without prior permission from ACOEM AB.