B25L / B30L 4X4 MKIII, 906, 210, SAHR

PARTS MANUAL
872273

FIRST ISSUE : DECEMBER 2009

SECOND ISSUE : JANUARY 2010 REV B
THIRD ISSUE : FEBRUARY 2010 REV C
FOURTH ISSUE : AUGUST 2010 REV D
FIFTH ISSUE : SEPTEMBER 2010 REV E
SIXTH ISSUE : NOVEMBER 2010 REV F
SEVENTH ISSUE : JANUAY 2011 REV G
EIGHTH ISSUE : APRIL 2011 REV H
NINTH ISSUE : JUNE 2011 REV I
TENTH ISSUE : DECEMBER 2011 REV J
ELEVENTH ISSUE : FEBRUARY 2013 REV K
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay

Copyright © 2013

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying
or otherwise, without the prior written permission of Bell Equipment Company SA (Pty)
Limited as the copyright holder.

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV K
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
upto the time of printing (Issue date of manual). Any changes after this date will only be included in the next
update of this manual.

Illustrations in this manual are pictorial representations of the component and are not drawn to scale.

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 AMENDMENT RECORD SHEET
The table below is a Record of amendments made to this manual after first publication date.

AMENDMENT RECORD SHEET

AUTHORISATION
AMENDMENTS AMENDED PAGES
AND DATE
22 January 2010 Transmission, filter (part number of item 10 changed) 3-43
22 January 2010 Hydraulic Tank (updated - added item 29 & 44) 7-28, 7-29
22 January 2010 Hydraulic Tank Filter Assembly (New add-in) 7-30, 7-31
18 February 2010 Kit, Air Drier 5-12, 5-13
18 February 2010 Add in Section 9. Service Kits 9-1 to 9-7
August 2010 Update - Brake System : Chassis Detail 3-100
August 2010 Update - Cooling System : Rear Axle 3-106
August 2010 Update - Hydraulic System 4-3
August 2010 Update - Pneumatic System 5-2, 5-4, 5-5
August 2010 Update - Steering Cylinder Mountings 7-27
August 2010 Update - Hydraulic Tank Filter Assembly 7-31
September 2010 Update - Fuel System 2-72 TO 2-73
September 2010 Insert - Fuel-Water Filter Unit - OM926LA 2-74 TO 2-75
November 2010 INSERT: Brake System: Chassis Detail 3-102 TO 3-103
November 2010 INSERT: Hydraulic System (Side Cab) 4-6 TO 4-9
November 2010 INSERT: Cab & Cowlings: Side Mount Cab 7-6 TO 7-7
January 2011 Update - Differential Assembly: Front Axle 3-86 TO 3-89
January 2011 Update - Cooling System : Front Axle 3-106 TO 3-107
April 2011 Update - Brake System : Chassis Detail 3-100 TO 3-101
April 2011 Update - Brake System : Chassis Detail (Side Cab) 3-102 TO 3-103
June 2011 INSERT: Air Intake System - 2 2-68 TO 2-69
June 2011 Update - Fuel System 2-75
June 2011 Update - Fuel-Water Filter Unit - OM926LA 2-77
June 2011 Update - Hydraulic Tank Filter Assembly 7-32
December 2011 Update - Serial Number Plates 1-10
December 2011 Update - VIN Identification 1-12
December 2011 Update - Fuel System 2-74 TO 2-75
December 2011 Update - Transmission Cooling System 3-68 TO 3-69
December 2011 Update - Differential Assembly : Rear Axle 3-90
December 2011 Update - Differential Assembly : Rear Axle - Continued 3-92 TO 3-95
December 2011 Update - Brake System : Chassis Detail 3-101
December 2011 Update - Hydraulic System 4-2; 4-4 TO 4-5
December 2011 Update - Hydraulic System (Side Cab) 4-6; 4-8 TO 4-9
December 2011 Update - Voac Block, Hydraulic - Valve Position 4-22 TO 4-23
December 2011 Update - Cab Harness 6-6 TO 6-7
December 2011 Update - Hydraulic Tank Filter Assembly 7-33
December 2011 Insert - Rock Guards 7-34 TO 7-35
December 2011 Update - Decals - Sheet 1 7-36 TO 3-37
December 2011 Insert - Decals - Sheet 2 7-38 TO 3-39
February 2013 Insert: Front Axle Assembly [From Date: Jan 2012] 3-80 to 3-83
February 2013 Insert: Rear Axle Assembly [From Date: Jan 2012] 3-90 to 3-93

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 AMENDMENT RECORD SHEET
The table below is a Record of amendments made to this manual after first publication date.

AMENDMENT RECORD SHEET

AUTHORISATIO AMENDED
AMENDMENTS
N AND DATE PAGES
February 2013 Update: Brake System: Chassis Detail 3-108 to 3-109
February 2013 Insert: Brake System: Chassis Detail (Side Cab) [From Date: Jan 2012] 3-112 to 3-113
February 2013 Insert: Front Axle Wheel Assembly: B30L 3-124 to 3-126
February 2013 Update: Hydraulic System 4-2,4-3 to 4-4
February 2013 Update: Hydraulic System (SIDE CAB) To Date: December 2011 4-6,4-8 to 4-9
February 2013 Insert: Hydraulic System (Side Cab) [From Date: Jan 2012] 4-10 to 4-13
February 2013 Insert: Hydraulic System (Side Cab) - Continued [From Date: Jan 2012] 4-12 to 4-13
February 2013 Update - Rotation Pump 4-26 to 4-27
February 2013 Insert: Pneumatic - Cooler (From Date: Jan 2012) 5-8 to 5-9
February 2013 Insert: Earth Straps, Loom Protect Kits & Harness Earth Points Side Facing Cab 6-4 to 6-5
February 2013 Insert: Cab Harness - Side Facing Cab (From Date: January 2013) 6-14 to 6-15
February 2013 Insert:Rear Chassi Harnes - Side Facing Cab (From Date: January 2013) 6-28 to 6-29
February 2013 Insert:Reverse, Monitor & Camera Kit 6-30 to 6-31
February 2013 Insert: Headlights and Hooter - Forward Facing Cab (From Date: January 2013) 6-44 to 6-45
February 2013 Insert: Earth Points & Earth Straps (From Date: Jan 2012) 6-46
February 2013 Insert: Harness Part Numbers & Schematic Index (From Date: Jan 2012) 6-47
February 2013 Insert: Schematic - System Overview (From Date: Jan 2012) 6-48
February 2013 Insert: Schematic - Starting & Charging Circuit (From Date: Jan 2012) 6-49
February 2013 Insert: Schematic - Ignition Power - Fuses 8-21 (From Date: Jan 2012) 6-50
February 2013 Insert: Schematic - Ignition Power Fuses 22-27 & Accessory Points 1-3 (From Date: Jan 2012) 6-51
Insert: Schematic - 12V Circuit: DC/DC Converter, Accessory Point 4 & Reverse Camera
February 2013 6-52
Kit (From Date: Jan 2012)
February 2013 Insert: Schematic - Monitor Display Unit Circuit (From Date: Jan 2012) 6-53
Insert: Schematic - Sealed Switch Module, Can Terminator & Onboard Weighing Module
February 2013 6-54
Circuit
February 2013 Insert: Schematic - CCU2 J1 Circuit (From Date: Jan 2012) 6-55
February 2013 Insert: Schematic - CCU2 J2 Circuit (From Date: Jan 2012) 6-56
February 2013 Insert: Schematic - CCU2 J2 (G-M) Circuit (From Date: Jan 2012) 6-57
February 2013 Insert: Schematic - CCU2 J3 Circuit (From Date: Jan 2012) 6-58
February 2013 Insert: Schematic - Marker Lights, Roof Worklights & ... (From Date: Jan 2012) 6-59
February 2013 Insert: Schematic - Air Conditioner Unit Circuit (From Date: Jan 2012) 6-60
February 2013 Insert: Schematic - Mercedes Engine With ADM Circuit (From Date: Jan 2012) 6-61
February 2013 Insert: Schematic - ZF Transmission Circuit (From Date: Jan 2012) 6-62
Insert: Schematic - Gear Box, Diagnostic, ZF Diagnostic, Gear Limiters & Resistor Block
February 2013 6-63
Circuit (From Date: Jan 2012)
February 2013 Insert: Cab & Cowlings: Side Mount Cab (From Date: Jan 2012) 7-8 to 7-9
February 2013 Insert: Cab & Cowlings: Side Mount Cab - Continued (From Date: Jan 2012) 7-10 to 7-11
February 2013 Update: Rear Chassi & Bin 7-23
February 2013 Update: Steering Assembly 7-31
February 2013 Insert: Hydraulic Tank (From Date: Jan 2012) 7-36 to 7-37
February 2013 Update: Decals - Sheet 1 7-42 to 7-43
February 2013 Update: Decas - Sheet 2 7-44 to 7-45
February 2013 Update - Hydraulics: Repair / Overhaul 8-14 to 8-15

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 LOCATION OF OPERATIONS

INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event of
any specification, warning, or representation contained in this manual being inadequate, inaccurate, or
unintentionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL Product Support Representative whenever you have a
query on your BELL product or this manual. The address of your nearest BELL branch or dealer is as follows:-

The following address list was correct as at February 2013.

GROUP OPERATIONS LISTING

RICHARDS BAY - HEAD OFFICE:

Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: [email protected]

ASIA PACIFIC:
AUSTRALIA
Bell Equipment Australia (Pty) Limited
Physical Address: 4 Karratha Street, P.O. Box 34, Welshpool, WA 6986, Australia
Contact: Owen Kees (Marketing Manager)
Mobile: +61-(0)418 900 323
Tel : +61-8-9356 1033
Fax :+61-8-9356 1233
E-mail: [email protected]

SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004 E-mail: [email protected] (Johari) or [email protected]

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LOCATION OF OPERATIONS

EUROPE :
FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: [email protected]

GERMANY
BELL EQUIPMENT (ALSFELD) GMBH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: [email protected]

German Assembly Plant (Eisenach)

Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: [email protected]

SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: [email protected]

SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: [email protected] or [email protected]

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LOCATION OF OPERATIONS

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: [email protected] or [email protected]

SOUTHERN AFRICA:
CAPE REGION:
CAPE TOWN
Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 28 AVIATION ROAD, PHASE 4, AIRPORT CITY, Cape Town, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: [email protected] [email protected]

EAST LONDON
Bell Equipment Sales SA Limited
Physical Address: 811 East Coast Resort Road, Meisies Halt, Gonubie, East London, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: [email protected]

GEORGE
Bell Equipment Sales SA Limited
Physical Address: Pioneer Avenua Industria Pacaltsdrop, George, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: [email protected]

PORT ELIZABETH
Bell Equipment Sales SA Limited
Physical Address: 349 Kempston Road, Korsten, Port Elizabeth, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: [email protected]

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LOCATION OF OPERATIONS

NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
Physical Address: 37 Lazarett Street, Ausspann Platz, Windhoek, Namibia
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330

CENTRAL REGION:
JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (BEIO)
Physical Address: Griffiths Road, Jet Park, 1459
Contact: Mike Dutton (Managing Director)
Mobile: +27 (0)82 821 1077
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: [email protected]

Bell Equipment Sales SA Limited (BESSA)

Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: [email protected]

MIDDELBURG (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 9 Tswelopele Street, Industrial Area, Middelburg, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: [email protected]

RUSTENBURG (NORTH WEST PROVINCE)

Bell Equipment Sales SA Limited
Physical Address: 16 Vanadium Street, Border Industrial, Rustenburg, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: [email protected]

TZANEEN (LIMPOPO)
Bell Equipment Sales SA Limited
Physical Address: 1 Mangaan Street Tzaneen
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: [email protected]

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LOCATION OF OPERATIONS

COASTAL REGION:
DURBAN
Bell Equipment Group
Physical Address: 75 Columbine Place, Ring Road Industrial Park, Durban, 4000
Contact: Blake Phillips
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: [email protected]

EMPANGENI
Bell Equipment Sales SA Limited
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: [email protected]

NELSPRUIT (MPUMALANGA)
Bell Equipment Sales SA Limited
Physical Address: 3 Christie Crescent, Vintonia 2, Nelspruit,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: [email protected]

PIETERMARITZBURG
Bell Equipment Sales SA Limited
Physical Address: 7 Van Eck Place, Mkondeni, Scottsville, Pietermaritzburg, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: [email protected]

PIET RETIEF (MPUMALUNGA)

Bell Equipment Sales SA Limited
Physical Address: 136A Kotze Street, Piet Retief, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: [email protected]

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LOCATION OF OPERATIONS

UMHLALI
Bell Equipment Sales SA Limited
Physical Address: Lot 81, Sharks Head, Industrial Park
Contact: Keith Hall (Customer Support Rep)
Mobile: +27 (0)82 774 0493
Tel: +27 (0)32 947 0696
Fax: +27 (0)32 947 2141
E-mail: [email protected]

VRYHEID
Bell Equipment Sales SA Limited
Physical Address: Bloekom Street, Industrial Area
Contact: Cliff Glenn (Sales Representative)
Mobile: +27 (0)83 627 6459
Tel: +27 (0)34 981 5541
Fax: +27 (0)34 980 9752
E-mail: [email protected]

PONGOLA
Bell Equipment Sales SA Limited
Physical Address: Dewaal Street 233
Tel: +27 (0)34 413 1720
Fax: +27 (0)34 413 1735

SWAZILAND
Bell Equipment Sales SA Limited
Physical Address: Tambankulu Street, Plot 686, Matsapha, Swaziland
Contact: Charlie Boucher
Mobile: 00 268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: [email protected]

NORTHERN CAPE REGION:

BLOEMFONTEIN
Bell Equipment Sales SA Limited
Physical Address: 17 Dennis Pooley Street, Bloemfontein, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: [email protected] or [email protected]

KIMBERLEY
Bell Equipment Sales SA Limited
Physical Addess: 12 Hendrick Van Eck Street, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: [email protected]

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LOCATION OF OPERATIONS

KURUMAN (NORTHERN CAPE)

Bell Equipment Sales SA Limited
Physical Address: Mariette Crescent, Industrial Area, Kuruman, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: [email protected]

WOLMARANSSTAD
Bell Equipment Sales SA Limited
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: [email protected]

OTHER AFRICA:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)
Bell Equipment Ltd (Maputo)
Physical Address: Avenida Samora Machel nr.238, Matola, 00258 21, Maputo, Mozambique
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: [email protected]

Bell Equipment Ltd (Beira)

Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: [email protected]

ZAMBIA
Bell Equipment Ltd - (Kitwe)
Physical Address: Kalulushi Business Park, Kalulushi, Kitwe, Zambia
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: [email protected]

Bell Equipment Ltd - (Lusaka)

Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: [email protected]

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ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
Physical Address: 16 Erith Road, Willowvale, Harare, Zimbabwe
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: [email protected]

Bell Equipment (Gweru)

Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)

Bell Equipment (Triangle)

Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: [email protected]

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
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872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
USERS COMMENTS

DEALER

Keep a record of you dealer infomation here:

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
USERS COMMENTS

IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will be distributed with associated
bulletins. Illustrations in this manual are pictorial representations of the component and are not drawn to scale.

USERS COMMENT FORM

Should you, as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know. Please complete a facsimile of this form and hand it in to your
nearest BELL Product Support Representative or post it directly to your nearest BELL Branch. Addresses
are given at the beginning of this manual. Thank you for your cooperation.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:
VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:

10

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872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CONTENT OVERVIEW

SECTION 1. GENERAL INFORMATION

SECTION 2 ENGINE

SECTION 3. DRIVETRAIN

SECTION 4. HYDRAULICS

SECTION 5. PNEUMATICS

SECTION 6. ELECTRICAL SYSTEM

SECTION 7. FRAME AND BODY

SECTION 8. SPECIAL TOOLS

SECTION 9. SERVICE KITS

11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TABLE OF CONTENTS

SECTION 1: GENERAL INFORMATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1

SECTION 2: ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1
ENGINE MISCELLANEOUS ITEMS - - - - - - - - - - - - - - - - - - - - - - 2-2
KEUSEL COUPLING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-4
CRANKCASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-6
CRANKCASE – CONTINUED - - - - - - - - - - - - - - - - - - - - - - - - - 2-8
TIMING CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-10
OIL PAN AND DIPSTICK - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-12
CYLINDER HEAD & VALVES - - - - - - - - - - - - - - - - - - - - - - - - - 2-14
CYLINDER HEAD & VALVES – CONTINUED - - - - - - - - - - - - - - - - - 2-16
CYLINDER HEAD ROCKER ARM - - - - - - - - - - - - - - - - - - - - - - - 2-18
CYLINDER HEAD COVER - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-20
CRANKSHAFT & FLYWHEEL - - - - - - - - - - - - - - - - - - - - - - - - - 2-22
CONNECTING ROD & PISTON - - - - - - - - - - - - - - - - - - - - - - - - 2-24
CAMSHAFT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-26
INJECTION PUMP- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-28
FUEL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-30
FUEL FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-32
FLAME START SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-34
TURBOCHARGER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-36
AIR COMPRESSOR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-38
AIR COMPRESSOR ATTACHMENTS - - - - - - - - - - - - - - - - - - - - - 2-40
INTAKE MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-42
EXHAUST MANIFOLD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-44
ELECTRICAL EQUIPMENT - - - - - - - - - - - - - - - - - - - - - - - - - - 2-46
ELECTRICAL EQUIPMENT – CONTINUED - - - - - - - - - - - - - - - - - - 2-48
STARTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-50
ALTERNATOR- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-52
OIL PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-54
OIL FILTER & OIL COOLER - - - - - - - - - - - - - - - - - - - - - - - - - - 2-56
OIL LINES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-58
WATER PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-60
FAN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-62
ENGINE MOUNTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-64
AIR INTAKE SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-66

AIR INTAKE SYSTEM- 2- - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-68

AIR CLEANER- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-70
EXHAUST SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-72
FUEL SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-74
FUEL-WATER FILTER UNIT- - - - - - - - - - - - - - - - - - - - - - - - - - 2-76
FUEL-WATER FILTER UNIT- - - - - - - - - - - - - - - - - - - - - - - - - - 2-78
ENGINE COOLING SYSTEM - A- - - - - - - - - - - - - - - - - - - - - - - - 2-80
ENGINE COOLING SYSTEM - A- CONTINUED - - - - - - - - - - - - - - - - 2-82
ENGINE COOLING SYSTEM – B - - - - - - - - - - - - - - - - - - - - - - - 2-84
ENGINE COOLING SYSTEM, RADIATOR - - - - - - - - - - - - - - - - - - - 2-86
SECTION 3: DRIVETRAIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
TRANSMISSION & MISCELLANEOUS PARTS - - - - - - - - - - - - - - - - 3-2
TRANSMISSION, ENGINE CONNECTION - - - - - - - - - - - - - - - - - - - 3-4
TRANSMISSION, ENGINE CONNECTION – CONTINUED - - - - - - - - - - - 3-6
TRANSMISSION, TORQUE CONVERTER - - - - - - - - - - - - - - - - - - - 3-8
TRANSMISSION, INPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-10
GEARBOX HOUSING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-12
GEARBOX HOUSING – CONTINUED - - - - - - - - - - - - - - - - - - - - - 3-14
COUPLING - (A) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-16
COUPLING - (B) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-18
COUPLING - (C) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-20
COUPLING - (D) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-22

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COUPLING - (E) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-24

COUPLING - (F) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-26
OUTPUT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-28
DIFFERENTIAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-30
DIFFERENTIAL (CONTINUED) - - - - - - - - - - - - - - - - - - - - - - - - 3-32
POWER TAKE-OFF - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-34
GEARSHIFT SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-36
GEARSHIFT SYSTEM – CONTINUED - - - - - - - - - - - - - - - - - - - - - 3-38
CONTROL UNIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-40
TRANSMISSION, FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-42
TRANSMISSION, PRESSURE OIL PUMP - - - - - - - - - - - - - - - - - - - 3-44
EMERGENCY STEERING PUMP - - - - - - - - - - - - - - - - - - - - - - - 3-46
SPEEDO - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-48
INDUCTION TRANSMITTER - - - - - - - - - - - - - - - - - - - - - - - - - 3-50
TEMPERATURE SENDER- - - - - - - - - - - - - - - - - - - - - - - - - - - 3-52
FILTER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-54
FILLER NECK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-56
LOOSE PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-58
TRANSMISSION, DISCONNECTION - - - - - - - - - - - - - - - - - - - - - 3-60
TRANSMISSION, DISCONNECTION- CONTINUED - - - - - - - - - - - - - - 3-62
TRANSMISSION, PTO- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-64
TRANSMISSION, OIL DIPSTICK- - - - - - - - - - - - - - - - - - - - - - - - 3-66
TRANSMISSION COOLING SYSTEM - - - - - - - - - - - - - - - - - - - - - 3-68
PROPSHAFTS (THRU DRIVE) - - - - - - - - - - - - - - - - - - - - - - - - 3-70
THRU DRIVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-72
FRONT AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - 3-74
FRONT AXLE ASSEMBLY [TO DATE: DEC 2011] - - - - - - - - - - - - - - - 3-76
FRONT AXLE ASSEMBLY – CONTINUED[TO DATE: DEC 2011] - - - - - - - 3-78
FRONT AXLE ASSEMBLY [FROM DATE: JAN 2012] - - - - - - - - - - - - - 3-80
FRONT AXLE ASSEMBLY – CONTINUED [FROM DATE: JAN 2012]- - - - - - 3-82
REAR AXLE MISC. PARTS - - - - - - - - - - - - - - - - - - - - - - - - - - 3-84
REAR AXLE ASSEMBLY [TO DATE: DEC 2011] - - - - - - - - - - - - - - - - 3-86
REAR AXLE ASSEMBLY – CONTINUED {TO DATE: DEC 2011] - - - - - - - - 3-88
REAR AXLE ASSEMBLY [FROM DATE: JAN 2012] - - - - - - - - - - -
3-90 - - -
REAR AXLE ASSEMBLY – CONTINUED [FROM DATE: JAN 2012] - - - - - - 3-92
DIFFERENTIAL ASSEMBLY : FRONT AXLE - - - - - - - - - - - - - - - - - - 3-94
DIFFERENTIAL ASSEMBLY : FRONT AXLE - CONTINUED - - - - - - - - - - 3-96
DIFFERENTIAL ASSEMBLY : REAR AXLE - - - - - - - - - - - - - - - - - - 3-98
DIFFERENTIAL ASSEMBLY : REAR AXLE – CONTINUED - - - - - - - - - - 3-100
DIFFERENTIAL ASSEMBLY : REAR AXLE – CONTINUED - - - - - - - - - - 3-102
BRAKE SYSTEM : AXLE DETAIL - - - - - - - - - - - - - - - - - - - - - - - 3-104
MANIFOLD- SAHR - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-106
BRAKE SYSTEM : CHASSIS DETAIL - - - - - - - - - - - - - - - - - - - - - 3-108
BRAKE SYSTEM : CHASSIS DETAIL (SIDE CAB) [TO DATE: DEC 2011] - - - 3-110
BRAKE SYSTEM: CHASSIS DETAIL (SIDE CAB) [FROM DATE: JAN 2012} - - 3-112
BRAKE ASSEMBLY (S.A.H.R) - - - - - - - - - - - - - - - - - - - - - - - - - 3-114
COOLING SYSTEM : FRONT AXLE - - - - - - - - - - - - - - - - - - - - - - 3-116
COOLING SYSTEM : REAR AXLE - - - - - - - - - - - - - - - - - - - - - - - 3-118
REAR AXLE WHEEL ASSEMBLY : B30L - - - - - - - - - - - - - - - - - - - 3-120
FRONT AXLE WHEEL ASSEMBLY : B30L/B35L - - - - - - - - - - - - - - - - 3-122
FRONT AXLE WHEEL ASSEMBLY : B30L - - - - - - - - - - - - - - - - - - - 3-124
REAR AXLE WHEEL ASSEMBLY : B30L - - - - - - - - - - - - - - - - - - - 3-126
FRONT AXLE WHEEL ASSEMBLY : B25L - - - - - - - - - - - - - - - - - - - 3-128
REAR AXLE WHEEL ASSEMBLY : B25L - - - - - - - - - - - - - - - - - - - 3-130
REAR AXLE WHEEL ASSEMBLY : B35L - - - - - - - - - - - - - - - - - - - 3-132
SECTION 4: HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
HYDRAULIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-2

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HYDRAULIC SYSTEM – CONTINUED - - - - - - - - - - - - - - - - - - - - - 4-4

HYDRAULIC SYSTEM (SIDE CAB) [TO DATE:DEC 2011] - - - - - - - - - - - 4-6
HYDRAULIC SYSTEM (SIDE CAB) – CONTINUED [TO DATE: DEC 2011] - - - 4-8
HYDRAULIC SYSTEM (SIDE CAB) [FROM DATE: JAN 2012] - - - - - - - - - 4-10
HYDRAULIC SYSTEM (SIDE CAB) CONTINUED [FROM DATE: JAN 2012] - - 4-12
HYDRAULIC SYSTEM, FRONT CHASSIS (VOAC)- - - - - - - - - - - - - - - 4-14
HYDRAULIC - TANK RETURN, MANIFOLD - - - - - - - - - - - - - - - - - - 4-16
STEERING CYLINDER (RHS) [TO DATE: OCT 2012] - - - - - - - - - - - - - 4-18
STEERING CYLINDER (RHS) [FROM DATE: NOV 2012 ] - - - - - - - - - - - 4-20
STEERING CYLINDER (LHS) [TO DATE: OCT 2012] - - - - - - - - - - - - - 4-22
STEERING CYLINDER (LHS) [FROM DATE: NOV 2012]- - - - - - - - - - - - 4-24
ROTATION PUMP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-26
HYDRAULIC PUMP A10V - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-28
VOAC BLOCK, HYDRAULIC - VALVE POSITION - - - - - - - - - - - - - - - 4-30
VOAC BLOCK B - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-32
VOAC BLOCK C - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-34
STEERING CONTROL VALVE, EATON - - - - - - - - - - - - - - - - - - - - 4-36
TIP CYLINDER BREAKDOWN- - - - - - - - - - - - - - - - - - - - - - - - - 4-38
SECTION 5: PNEUMATICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-1
PNEUMATIC SYSTEM - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-2
PNEUMATIC SYSTEM – CONTINUED- - - - - - - - - - - - - - - - - - - - - 5-4
PNEUMATIC - COOLER [TO DATE: DEC 2011] - - - - - - - - - - - - - - - - 5-6
PNEUMATIC - COOLER [FROM DATE: JAN 2012]- - - - - - - - - - - - - - - 5-8
LEVELLING VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-10
SOLENOID VALVE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-12
KIT, AIR DRIER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-14
AIR SPRING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - 5-16
SECTION 6: ELECTRICAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-1
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS FORWARD FACING
CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-2
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS SIDE FACING
CAB - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6-4
ARTIC HARNESS - FORWARD FACING CAB - - - - - - - - - - - - - - - - - 6-6
ARTIC HARNESS - SIDE FACING CAB - - - - - - - - - - - - - - - - - - - - 6-8
CAB HARNESS - FORWARD FACING CAB - - - - - - - - - - - - - - - - - - 6-10
CAB HARNESS - SIDE FACING CAB (TO DATE: DECEMBER 2012) - - - - - 6-12
CAB HARNESS - SIDE FACING CAB (FROM DATE: JANUARY 2013) - - - - - 6-14
ENGINE HARNESS - FORWARD FACING CAB - - - - - - - - - - - - - - - - 6-16
ENGINE HARNESS - SIDE FACING CAB - - - - - - - - - - - - - - - - - - - 6-18
POWER SUPPLY HARNESS - FORWARD FACING CAB - - - - - - - - - - - 6-20
POWER SUPPLY HARNESS - SIDE FACING CAB - - - - - - - - - - - - - - 6-22
REAR CHASSIS HARNESS - FORWARD FACING CAB - - - - - - - - - - - - 6-24
REAR CHASSIS HARNESS - SIDE FACING CAB - - - - - - - - - - - - - - - 6-26
REVERSE, MONITOR & CAMERA KIT - - - - - - - - - - - - - - - - - - - - 6-28
ZF HARNESS - FORWARD FACING CAB - - - - - - - - - - - - - - - - - - - 6-30
ZF HARNESS - SIDE FACING CAB - - - - - - - - - - - - - - - - - - - - - - 6-32
ZF HARNESS - SHEET 1 (TO DATE: DEC. 2012) - - - - - - - - - - - - - - - 6-34
ZF HARNESS - SHEET 2 (TO DATE: DEC. 2012) - - - - - - - - - - - - - - - 6-35
ENGINE HARNESS - SHEET 1 (TO DATE. DEC. 2012) - - - - - - - - - - - - 6-36
ENGINE HARNESS - SHEET 2 (TO DATE: DEC. 2012) - - - - - - - - - - - - 6-37
ARTIC HARNESS - SHEET 1 (TO DATE: DEC. 2012) - - - - - - - - - - - - - 6-38
ARTIC HARNESS - SHEET 2 (TO DATE: DEC. 2012) - - - - - - - - - - - - - 6-39
ZF ARTIC HARNESS - SHEET 1 (FROM DATE: JAN. 2013) - - - - - - - - - - 6-40
ZF ARTIC HARNESS - SHEET 2 (FROM DATE: JAN. 2013) - - - - - - - - - - 6-41
REAR HARNESS - SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - 6-42
REAR HARNESS - SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - 6-43
HEADLIGHTS AND HOOTER - FORWARD FACING CAB - - - - - - - - - - - 6-44

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HEADLIGHTS AND HOOTER- SIDE FACING CAB- - - - - - - - - - - - - - - 6-46

SCHEMATIC: EARTH POINTS & EARTH STRAPS [FROM DATE: JAN 2012] - 6-48
HARNESS PART NUMBERS & SCHEMATIC INDEX [FROM DATE: JAN 2012] 6-49
SCHEMATIC - SYSTEM OVERVIEW [FROM DATE: JAN 2012] - - - - - - - - 6-50
SCHEMATIC - STARTING & CHARGING CIRCUIT [FROM DATE: JAN 2012] - 6-51
SCHEMATIC - IGNITION POWER - FUSES 8-21 [FROM DATE: JAN 2012] - - 6-52
SCHEMATIC - IGNITION POWER FUSES 22-27.....[FROM DATE: JAN 2012] - 6-53
SCHEMATIC - 12V CIRCUIT: DC/DC CONVERTER...[FROM DATE: JAN 2012] 6-54
SCHEMATIC - MONITOR DISPLAY UNIT CIRCUIT [FROM DATE: JAN 2012] - 6-55
SCHEMATIC - SEALED SWITCH MODULE, CAN.... [FROM DATE: JAN 2012] - 6-56
SCHEMATIC- CCU2 J1 CIRCUIT [FROM DATE: JAN 2012] - - - - - - - - - - 6-57
SCHEMATIC - CCU2 J2 CIRCUIT [FROM DATE: JAN 2012] - - - - - - - - - - 6-58
SCHEMATIC - CCU2 J2 (G-M) CIRCUIT [FROM DATE: JAN 2012]- - - - - - - 6-59
SCHEMATIC - CCU2 J3 CIRCUIT [FROM DATE: JAN 2012] - - - - - - - - - - 6-60
SCHEMATIC - MARKER LIGHTS, ROOF......[FROM DATE: JAN 2012] - - - - - 6-61
SCHEMATIC - AIR CONDITIONER UNIT CIRCUIT [FROM DATE: JAN 2012] - 6-62
SCHEMATIC - MERCEDES ENGINE WITH........[FROM DATE: JAN 2012] - - - 6-63
SCHEMATIC - ZF TRANSMISSION CIRCUIT [FROM DATE: JAN 2012] - - - - 6-64
SCHEMATIC - GEAR BOX, DIAGNOSTIC, ZF.......[FROM DATE: JAN 2012] - - 6-65
SECTION 7: FRAME AND BODY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-1
CAB & COWLINGS : FORWARD MOUNT CAB - - - - - - - - - - - - - - - - 7-2
CAB & COWLINGS : FORWARD MOUNT CAB – CONTINUED - - - - - - - - 7-4
CAB & COWLINGS : SIDE MOUNT CAB - - - - - - - - - - - - - - - - - - - 7-6
CAB & COWLINGS : SIDE MOUNT CAB [FROM DATE: JAN 2012] - - - - - - 7-8
CAB & COWLINGS : SIDE MOUNT CAB - CONTINUED [FROM DATE: JAN 2012] - - - 7-10
CAB - STEP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-12
CAB - BONNET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-14
CAB & COWLINGS : SIDE MOUNT CAB- - - - - - - - - - - - - - - - - - - - 7-16
CAB & COWLINGS : SIDE MOUNT CAB - CONTINUED - - - - - - - - - - - - 7-18
FRONT CHASSIS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-20
REAR CHASSIS & BIN - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-22
TIP CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - - - - - 7-24
ARTICULATION & OSCILATION ASSEMBLY - - - - - - - - - - - - - - - - - 7-26
SEAT ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-28
STEERING ASSEMBLY - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-30
STEERING CYLINDER MOUNTINGS - - - - - - - - - - - - - - - - - - - - - 7-32
HYDRAULIC TANK - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-34
HYDRAULIC TANK [FROM DATE: JAN 2012] - - - - - - - - - - - - - - - - - 7-36
HYDRAULIC TANK FILTER ASSEMBLY - - - - - - - - - - - - - - - - - - - - 7-38
ROCK GUARDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-40
DECALS - SHEET 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-42
DECALS - SHEET 2 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7-44
SECTION 8: SPECIAL TOOLS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8-1
ENGINE - OM906LA SERVICE TOOLS, KIT 262126 - - - - - - - - - - - - - - 8-2
ENGINE - OM906LA SERVICE TOOLS, KIT 262126 - - - - - - - - - - - - - - 8-4
ENGINE - OM906LA REPAIR TOOLS, KIT 262127- - - - - - - - - - - - - - - 8-6
ENGINE - OM906LA REPAIR TOOLS, KIT 262127- - - - - - - - - - - - - - - 8-8
ENGINE - OM906LA REPAIR TOOLS, KIT 262128- - - - - - - - - - - - - - - 8-10
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL - - - - - - - - - - - - 8-12
HYDRAULICS : REPAIR/OVERHAUL - - - - - - - - - - - - - - - - - - - - - 8-14
FRAME & OSCILLATION TOOLS - - - - - - - - - - - - - - - - - - - - - - - 8-16
DIAGNOSTIC TOOLS (DRIVELINE) - - - - - - - - - - - - - - - - - - - - - - 8-18
SECTION 9: SERVICE KITS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9-1

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 GENERAL INFORMATION

SECTION 1 - GENERAL INFORMATION 1-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV J
LEFT PAGE LAYOUT

HEADING

DOOR, HVAC SYSTEM

1 11

4
12

8
2 9
3
7
6 7

10

RELEVANT
MACHINE P008132

B30D & B25D 6X6 ADT REV 0

7-12

PAGE NUMBER (CHAPTER - PAGE) ILLUSTRATION ID

PAGE UPDATE REVISION LEVEL
New pages issued with service bulletins will
have a higher revision level eg. REV 1

TD0006284

1-2 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
RIGHT PAGE LAYOUT

TD0006044

SECTION 1 - GENERAL INFORMATION 1-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts
Bulletins into this manual as follows:-
i. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the
87xxxxx number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE R ECEIVED SIGNATURE
NAME

1-4 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 BULLETINS

TECHNICAL DOCUMENTATION BULLETIN RECORD

INSERTED BY
BULLETIN NO. DATE R ECEIVED SIGNATURE
NAME

SECTION 1 - GENERAL INFORMATION 1-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
LIST OF ABBREVIATIONS

ADE Atlantic Diesel Engine LED Light Emitting Diode

ATDC After Top Dead Centre l/min Litre Per Minute
AC Alternating Current lube Lubrication
API American Petroleum Institute Mar March
A Ampere max Maximum
Ah Ampere Hours MPa Megapascal
approx Approximately m Metre
Apr April mA Miliampere
A/R As Required mm Millimetre
assy Assembly min Minimum
Aug August NPT National Pipe Thread
BTDC Before Top Dead Centre N Newton
BHP Brake Horse Power Nm Newton Metre
BSP British Standard Pipe NLA No Longer Available
CO2 Carbon Dioxide NSI Non Stock Item
CGA Compressed Gas Association Inc N/C Normally Closed
CTD Control Traction Differential N/O Normally Open
in3 Cubic Inch Nov November
m3 Cubic Metre No. Number
mm3 Cubic Milimetre Oct October
Dec December OD Outside Diameter
db Decibels P/N Part Number
degoro Degree lb Pound
oC Degree Celsius psi Pound per Square Inch
dia Diameter PTO Power Take Off
DBH Diameter at Breast Height press Pressure
diff Differential Qty Quantity
DC Direct Current RSG Recommended Service Guide
E.G.S. Electronic Gear Shifting REV Reverse
ext Extension rev/min Revolutions Per Minute
Feb February RH Right Hand
ft lb Foot Pound RHS Right Hand Side
FWD Forward Sep September
FMC Front Mount Cab SIB Service Information Bulletin
GAL/ min Gallon Per Minute SMR Service Metre Reading
Gr Grade SMC Side Mounted cab
g Gram SAE Society of Automotive Engineers
hz Hertz SABS South African Bureau of Standards
hex Hexagonal std Standard
HT High Tensile strt Straight
incl. Including S/TK SuperTruck
ID Internal Diameter temp Temperature
ISO International Organization of Standards thru Through to and Including
Jan January TDC Top Dead Centre
JIC Joint Industry Conference Standards TBN Total Base Number
Jul July UNC Unified National Coarse

1-6 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
LIST OF ABBREVIATIONS

Jun June USGAL United States Gallon (3.7854 litre)

kg Kilogram V Volt
km/h Kilometre Per Hour VIN Vin Identification Number
kPa Kilopascal W Watt
kW Kilowatt W/O With out
LH Left Hand ZF Zahnradfabrik Passau Gmbh
LHS Left Hand Side

SECTION 1 - GENERAL INFORMATION 1-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model and VIN number of your BELL product.

2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.

SECTION 1 - GENERAL INFORMATION 1-8

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
MACHINE DIMENSIONS B30L

2 530 (8’4”)

ALL DIMENSIONS SHOWN ARE IN MILLIMETRES (FEET)

3 070 (10’)

TD0006285

1-9 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SERIAL NUMBER PLATES

Engine
Specification
Plate

AEB XXXXXX XR XXXXXX LOW PROFILE ADT

MACHINE BUILD No. SERIAL NUMBERS:
MACHINE MODEL

Vin Number ENGINE MODEL

ENGINE POWER kW

(On Left Hand Side of Truck) TRANSFER CASE

TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
GVM kg
TARE kg V kg
GA1 (FRONT) kg A1 kg
GA2 (MIDDLE) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg

CONSULT THE OPERATOR AND MANUFACTURED BY:

MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. SOUTH AFRICA
277476

TD0006287A

1-10 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
VIN IDENTIFICATION

The principle means of identifying your Bell Equipment machine is by studying the VIN number. The Vehicle
Identification Number (VIN) structure for the Bell Equipment machines is as follows: (As an example, the
B40D 6X6 manufactured at Richards Bay in 2001 has been used).

VIN:AEB4118401R000009

TABLE 1: STRUCTURE BREAKDOWN

AEB 411840 1 R 00 0009
i ii iii iv v vi

i AEB Is a unique number designated to Bell Equipment.

ii 411840 Is the machine type as presently used, i.e: for the B40D6x6.

Note: Should the machine type/build number change due to a large upgrade
improvement) one which necessitates moving the machine from MKI to
MKII.

iii 1 Is the year of manufacture, i.e:1 = 2001, 2 = 2002, etc.

iv R Is the Plant of manufacture, i.e:R = Richards Bay.

v 00 Is the Revision Level of the machine type/build number. If a major change

is made, this number will move from 00 to 01.

vi 0009 Is the sequential serial number.

Note: This number is sequential to each product line and not to each product as
was the case in the C series machines. This number will not return to zero
if there is a revision level change. It may occurthat two ADT’s may have the
same sequential digits in itsVIN, however this is not a problem as they can
be differentiated by their 400 number (machine type/build number).

Eg: B25D AEB 411812 1R 000009

B40D

AEB 411840 1R 000009

The last 4 digits of the VIN will be used to identify the implementation of engineering changes.

The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the vehicle in the
same place that the serial number is stamped, in the articulation joint area.

SECTION 1 - GENERAL INFORMATION 1-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 VIN IDENTIFICATION

Engine
Specification
Plate

AEB XXXXXX XR XXXXXX

LOW PROFILE ADT
MACHINE BUILD No. SERIAL NUMBERS:
Vin Number MACHINE MODEL
ENGINE MODEL

(On Left Hand Side of Truck) ENGINE POWER

TRANSFER CASE
kW

TRANSMISSION MODEL
FRONT DIFF MODEL
MID DIFF MODEL
REAR DIFF MODEL
GVM kg
TARE kg V kg
GA1 (FRONT) kg A1 kg
GA2 (MIDDLE) kg A2 kg
GA3 (REAR) kg A3 kg
GCM kg D/T kg

CONSULT THE OPERATOR AND MANUFACTURED BY:

MAINTENANCE MANUAL FOR BELL EQUIPMENT CO. (PTY) LTD
LUBRICATION SPECIFICATIONS ALTON, RICHARDS BAY
AND SAFETY PRECAUTIONS. SOUTH AFRICA
277476

TD0006288A

1-12 SECTION 1 - GENERAL INFORMATION

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 2: ENGINE

SECTION 2: ENGINE 2-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV J
 ENGINE MISCELLANEOUS ITEMS

11

17

16

11 12

17
9
10
9 7
17
2
8 3 13
15
14
4,5

16
12 7

17

13

P009804

2-2 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE MISCELLANEOUS ITEMS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 250342 1 ENGINE,MB, OM906LA TIER 3
2 207967 1 BOOT, RUBBER, DRAIN VALVE
3 207646 4 MTG,RUBBER,T/MISSION,SPLT
4 178060 1 MTG,ENGINE,REAR,LH,B30L MKII
5 178061 1 MTG,ENGINE,REAR,RH,B30L MKII
6 183140 2 MOUNTING,ENGINE,OM906LA
7 176592 8 SPACER,ENG MTG,110X4MM
8 175112 1 PLATE,COVER,FLYWHEEL,HOUSI
9 122136 1 VALVE,DRAIN
10 121090 1 CONNECT,SPEC
11 101324 4 BOLT,HEXHD
12 100827 16 SCREW,HEXHD
13 100653 4 NUT,STOVER
14 100238 2 SCREW, HEXHD
15 100548 2 WASHER,HARDENED
16 100536 16 WASHER,HARDENED
17 100532 8 WASHER,HARDENED

SECTION 2: DRIVETRAIN 2-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 KEUSEL COUPLING

8 6

4
7

P00021

2-4 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
KEUSEL COUPLING

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 255045 1 COUPLING,KUESEL
2 255046 1 ELEMENT,KUESEL
3 255047 1 FRICTION,RING
4 202121 1 FRICTION,DISC
5 100089 12 SCREW, HEXHD
6 162551 1 HOUSING,COUPLING
7 100507 8 CAPSCREW,SOCHD
8 160512 1 ADAPTOR,OUTPUT
9 100951 8 CAPSCREW,CSK SOCHD

SECTION 2: DRIVETRAIN 2-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CRANKCASE

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 290

59 250
248 266

244 296

242

TD0003248

2-6 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CRANKCASE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222128 1 CRANKCASE,LESS CYLINDER LINERS
11 DC221799 2 SLEEVE,TO FLYWHEEL HOUSING
17 DC220737 3 BALL,REAR OIL BORE
PIN,DOWEL CRANKSHAFT BEARING
23 DC100059 1
CAP
29 DC100739 14 SCREW,BEARING CAP TO CRANKCASE
35 DC150174 6 BUSHING,CAMSHAFT BEARINGS
41 DC150175 1 BUSHING,CAMSHAFT BEARINGS
47 DC220543 6 PLUG,EXPANSION 34MM
47 DC220549 A/R PLUG,EXPANSION 36,2MM
53 DC120195 A/R PLUG,EXPANSION 40MM
53 DC120196 A/R PLUG,EXPANSION 42MM
56 DC221800 1 THROTTLE,TRANSVERSE FUEL DUCT
59 DC221801 6 NOZZLE,OIL PISTON COOLING
65 DC220735 2 BALL,OIL PASSAGE FRONT & REAR
65 DC221802 2 BALL,FUEL FEED LOCK
65 DC221803 2 BALL,FUEL RETURN LOCK
65 DC220737 1 BALL,LOCK TRANSEVERSE FUEL DUCT
65 DC220737 5 BALL,LOCK OIL SUPPLY UNIT PUMP
71 DC221804 1 INTERMEDIATE PIECE,OIL PUMP
77 DC221805 2 SLEEVE,OIL PUMP TO CRANKCASE
INTERMEDIATE PIECE,TURBO OIL
83 DC221806 1
RETURN
SLEEVE,PULSE SENDER AT
89 DC221807 1
CRANKCASE
95 DC120226 1 PLUG,EXPANSION
107 DC140181 1 RING,SEAL INTERMEDIATE FLANGE
113 DC120116 1 PLUG,SCREW CYLINDER HEAD
119 DC140150 1 RING,SEAL CYLINDER HEAD
125 DC120158 1 PLUG,SCREW OIL PASSAGE REAR
131 DC140182 1 RING,SEAL OIL PASSAGE REAR
137 DC100173 1 PLUG,SCREW MAIN OIL PASSAGE
143 DC140172 1 RING,SEAL MAIN OIL PASSAGE
149 DC120227 1 PLUG,SCREW WATER DRAIN
155 DC221809 2 SLEEVE,CYLINDER HEAD TO CRANKCASE
161 DC120158 1 PLUG,SCREW OIL PASSAGE OF OIL PUMP
167 DC120114 1 PLUG,SCREW MAIN OIL PASSAGE
173 DC140149 1 RING,SEAL MAIN OIL PASSAGE
224 DC221810 1 VALVE,OVERFLOW
230 DC140172 1 RING,SEAL AT CYLINDER BLOCK
242 DC221743 1 SENDER,FUEL TEMPERATURE

SECTION 2: DRIVETRAIN 2-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CRANKCASE - CONTINUED

224

230

113 314
119 167
173
83
125
149 131
95 17 89

155
56
143 65
65 53
137
47
53
161 41
11
35

107

71

77 5
23 278
29 290

59 250
248 266

244 296

242

TD0003248

2-8 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CRANKCASE - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
244 DC221742 1 SENDER,OIL PRESSURE
248 DC140149 1 RING,SEAL SENDER UNIT TO C/CASE
250 DC140172 1 RING,SEALSENDER OIL PRESSURE
266 DC221812 1 VALVE,SOLENOID
278 DC221813 1 VALVE
290 DC221814 1 GASKET
296 DC100671 2 SCREW,M8X60 (FLANGED)
314 DC260106 1 GASKET KIT, CRANKCASE

SECTION 2: DRIVETRAIN 2-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TIMING CASE

20

95

27

25

29

TD0006295

2-10 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TIMING CASE

Pin
I
Q Series
T PART
T DESCRIPTION REMARKS
E No.
Y From:
M
To:
5 DC222259 1 COVER, TIMING
20 DC140197 1 SEAL, OIL, REAR CRANKSHAFT
25 DC221254 1 COVER, CAP
27 DC221977 1 GASKET, COVER
29 DC100507 2 SCREW, COVER
95 DC100673 13 SCREW, TIMING, 60MM LG
95 DC100674 4 SCREW, TIMING COVER, 80MM LG

SECTION 2: DRIVETRAIN 2-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 OIL PAN AND DIPSTICK

340

325 205
330
175

218 335
235
300

210

185

17

5
100
350

25 347
20

85
80

TD0003250

2-12 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 OIL PAN AND DIPSTICK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221526 1 PAN,OIL
17 DC221818 1 GASKET,OIL PAN TO CRANKCASE
20 DC100674 1 PLUG,SCREW OIL DRAIN
25 DC140182 1 RING,SEAL OIL DRAIN
80 DC221819 1 SENDER,OIL LEVEL
85 DC120200 3 PLUG,SENDER TO OIL PAN
100 DC100085 22 SCREW, OIL PAN TO CRANKCASE
175 DC221820 1 TUBE,GUIDE TOP OIL DIPSTICK
185 DC221821 1 TUBE,GUIDE BOTTOM OIL DIPSTICK
205 DC221822 1 GROMMET
210 DC100597 1 SCREW,GUIDE TUBE TO CRANKCASE
218 DC120228 1 FITTING,GUIDE TUBE TO CRANKCASE
235 DC100677 1 CLAMP,GUIDE TUBE TO CRANKCASE
300 DC221823 1 DIPSTICK,OIL
325 DC221152 1 CAP
330 DC140145 1 RING,SEAL
335 DC221851 1 BRACKET,OIL DIPSTICK
340 DC100659 1 SCREW,FLANGED GUIDE TUBE
347 DC220562 1 CAP,RUBBER
350 200092 1 CLAMP,RUBBER CAP

SECTION 2: DRIVETRAIN 2-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD & VALVES

130
175
133
80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0006378

2-14 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD & VALVES

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222228 1 HEAD,CYL C/W VALVES+C/THROTTLE
10 DC220735 6 BALL,FASTENER CONSTANT THROTTLE
15 DC220543 2 PLUG,EXPANSION 34MM
15 DC220549 A/R PLUG,EXPANSION 36MM
20 DC120256 A/R PLUG,EXPANSION M12
20 DC120257 A/R PLUG,EXPANSION M13
25 DC220545 A/R PLUG,EXPANSION 25.2MM
25 DC120195 1 PLUG,EXPANSION 40MM
30 DC220737 6 BALL,LEAK OIL HOLE PLUG
30 DC220735 2 BALL,LEAK OIL HOLE PLUG
30 DC220735 1 BALL,TO PLUG COOLING WATER BORE
33 DC120258 4 PLUG,SCREW BRACING M22X1.5
40 DC221825 12 SEAT,VALVE INTAKE STANDARD
40 DC221826 12 SEAT,VALVE INTAKE REPAIR 1, 35.37MM
40 DC221827 12 SEAT,VALVE INTAKE REPAIR 11, 35.57MM
40 DC221828 6 SEAT,VALVE EXHAUST STANDARD
40 DC221829 6 SEAT,VALVE EXHAUST REPAIR 1, 40.37MM
40 DC221830 6 SEAT,VALVE EXHAUST REPAIR 11, 40.57MM
45 DC221831 18 GUIDE,VALVE INTAKE & EXHAUST STD
45 DC221832 18 GUIDE,VALVE INTAKE & EXHAUST +0.2MM
45 DC221833 18 GUIDE,VALVE INTAKE & EXHAUST +0.5MM
50 DC140160 6 RING,SEAL
55 DC221834 6 SLEEVE
60 DC221835 12 VALVE,INTAKE
60 DC221836 6 VALVE,EXHAUST
65 DC100678 18 WASHER,VALVE SPRING
70 DC221837 12 SPRING,INTAKE VALVE
70 DC221838 6 SPRING,EXHAUST VALVE
75 DC221839 18 RETAINER,SPRING
80 DC220030 36 COLLET,VALVE
85 DC221840 18 HOLDER,SEAL
95 DC221841 6 VALVE,CONSTANT THROTTLE
100 DC221842 6 GUIDE
105 DC221843 6 SPRING
110 DC221844 6 RETAINER,SPRING
115 DC221845 12 VALVE,COLLET
120 DC221846 6 PISTON
130 DC221847 6 COVER
133 DC140208 6 RING,SEAL
175 DC221848 6 BRIDGE,VALVE
180 DC222155 1 GASKET,CYLINDER HEAD TO CRANKCASE

SECTION 2: DRIVETRAIN 2-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD & VALVES - CONTINUED

130
175
133
80
75 120

115
70
110
65
105
315 40

100
300 60
275

260 95

282 85
390
50
185

55 45

5 15

33 30
25

10 30

20
30
295
290
285

180

TD0006378

2-16 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD & VALVES - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
185 DC100679 14 SCREW,CYLINDER HEAD TO CRANKCASE
260 DC222114 6 INJECTOR,COMPLETE
275 DC140185 6 RING,SEAL INJECTOR TO CYLINDER HEAD
282 DC140186 6 SLEEVE,HEAT,INJECTOR
285 DC221647 6 SOCKET,PIPE
290 DC140166 6 RING,SEAL Socket to cylinder head
295 DC100636 6 SCREW,FITTING On injector
300 DC221854 6 BRACKET,CLAMPING Injector to cylinder head
315 DC100741 6 SCREW,INJECTOR TO CYLINDER HEAD
390 DC260131 1 KIT,CYLINDER Head gasket

SECTION 2: DRIVETRAIN 2-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD ROCKER ARM

350
335
350

330
340

320 345
345

380

375 320

325
365 170 140
370
355 165
165

165 5 160

195
190

150
155
145

135
160
200

TD0003252

2-18 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CYLINDER HEAD ROCKER ARM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222228 1 HEAD,CYL C/W VALVES & C/THROTTLE
135 DC120231 A/R HELICOIL,M22x1.5x8.0
140 DC120232 A/R HELICOIL,M14x1x7.0
145 DC120233 A/R HELICOIL,M16x1.5x10.5
150 DC120234 A/R HELICOIL,M14x1.5x14
155 DC120061 A/R HELICOIL,M12x1.5x12
160 DC120059 A/R HELICIOL,M10x15
165 DC120057 A/R HELICIOL,M8x12
170 DC120058 A/R HELICIOL,M8x16
190 DC120235 5 UNION,THREADED CONSTANT THROTTLE
195 DC140167 5 RING,SEAL CONSTANT THROTTLE TO HD
200 DC130233 1 LINE,CONSTANT THROTTLE
320 DC221855 1 SPINDLE,ROCKER ARM
325 DC120236 2 PLUG,EXPANSION
330 DC221856 6 ARM,ROCKER INTAKE
335 DC221857 6 ARM,ROCKER EXHAUST
340 DC150176 12 BUSHING
345 DC100682 12 SCREW,ADJUSTING
350 DC100683 12 NUT,ADJUSTING SCREW
355 DC221858 1 BRACKET,ROCKER ARM FRONT
355 DC221859 5 BRACKET,ROCKER ARM CENTRAL
355 DC221860 1 BRACKET,ROCKER ARM REAR
360 DC221861 6 SPRING
365 DC100684 12 WASHER
370 DC221862 2 RING,LOCK
CLAMPING PIECE,ROCKER SHAFT TO
375 DC221863 7
HEAD
SCREW,ROCKER SHAFT TO CYLINDER
380 DC100685 7
HEAD
390 DC260131 1 KIT,CYLINDER HEAD GASKET

SECTION 2: DRIVETRAIN 2-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CYLINDER HEAD COVER

125

120

125

17 18
115

68

74

35

29
32

20
41

47

TD0003253A

2-20 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CYLINDER HEAD COVER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221864 1 COVER,CYLINDER HEAD - PLASTIC
17 DC221865 1 DIAPHRAGM
18 DC222247 1 SPRING,BREATHER
20 DC222134 1 GASKET,OIL SEP TO CYL/H/COVER
29 DC220031 1 CAP,OIL FILLING
32 DC220029 1 GASKET
35 DC221866 7 INSERT,COVER TO CYL/HD
41 DC221867 4 LOCK
47 DC221529 1 GASKET
68 DC221868 1 GASKET
74 DC100686 7 SCREW,COVER TO CYL/HD
115 DC130194 1 PIPE,BREATHER
120 DC130196 1 HOSE,BREATHER PIPE TO CYL/HD COVER
125 203588 2 CLAMP,BREATHER PIPE TO CYL/HD COVER

SECTION 2: DRIVETRAIN 2-21

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CRANKSHAFT & FLYWHEEL

30
20 10

15
25
43

35
70

75

55

60

TD0003436

2-22 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CRANKSHAFT & FLYWHEEL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC260151 1 CRANKSHAFT,C/W MAIN & BIG END BRGS
10 DC100687 1 PIN,DOWEL GEAR TO CRANKSHAFT
15 DC221870 1 GEAR,CRANKSHAFT
15 DC221871 1 GEAR,CRANKSHAFT FITTING SIZE -0.30
20 DC150205 7 BEARING,MAIN STANDARD
20 DC222157 7 BEARING,MAIN FITTING SIZE 0.10
20 DC222158 7 BEARING,MAIN FITTING SIZE 0.25
20 DC222159 7 BEARING,MAIN FITTING SIZE 0.50
20 DC222160 7 BEARING,MAIN FITTING SIZE 0.75
20 DC222161 7 BEARING,MAIN FITTING SIZE 1.00
25 DC100688 2 WASHER,THRUST STANDARD
25 DC100689 2 WASHER,THRUST REPAIR SIZE 1, 0.30MM
25 DC100690 2 WASHER,THRUST REPAIR SIZE 11, 0.50MM
30 DC150183 6 BEARING,BIG END STANDARD UPTO ENG.SER.NO.582683
30 DC150207 6 BEARING,BIG END STANDARD FROM ENG.SER.NO.582684
30 DC150191 6 BEARING,BIG END FITTING SIZE 0.10 UPTO ENG.SER.NO.582683
30 DC150208 6 BEARING,BIG END FITTING SIZE 0.10 FROM ENG.SER.NO.582684
30 DC150192 6 BEARING,BIG END FITTING SIZE 0.25 UPTO ENG.SER.NO.582683
30 DC150209 6 BEARING,BIG END FITTING SIZE 0.25 FROM ENG.SER.NO.582684
30 DC150193 6 BEARING,BIG END FITTING SIZE 0.50 UPTO ENG.SER.NO.582683
30 DC150210 6 BEARING,BIG END FITTING SIZE 0.50 FROM ENG.SER.NO.582684
30 DC150194 6 BEARING,BIG END FITTING SIZE 0.75 UPTO ENG.SER.NO.582683
30 DC150211 6 BEARING,BIG END FITTING SIZE 0.75 FROM ENG.SER.NO.582684
30 DC150195 6 BEARING,BIG END FITTING SIZE 1.00 UPTO ENG.SER.NO.582683
30 DC150212 6 BEARING,BIG END FITTING SIZE 1.00 FROM ENG.SER.NO.582684
35 DC221872 1 DAMPER,VIBRATION
43 DC100691 6 SCREW,VIBRATION DAMPER & HUB
55 DC222005 1 FLYWHEEL,WITH RING GEAR
60 DC222028 1 GEAR,RING
70 DC100691 8 SCREW,FLYWHEEL & CRANKSHAFT GEAR
75 DC221875 1 GEAR,CRANKSHAFT

SECTION 2: DRIVETRAIN 2-23

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CONNECTING ROD & PISTON

20

15

25
30

10

TD0003437

2-24 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CONNECTING ROD & PISTON

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222223 6 ROD,CONNECTING
10 DC100080 12 SCREW
15 DC221877 6 PISTON,STANDARD 102MM MAHLE
15 DC221878 6 PISTON,102.00MM, HEIGHT -.30 MAHLE
15 DC221879 6 PISTON,102.00MM, HEIGHT -.60 MAHLE
15 DC221880 6 PISTON,102.00MM, HEIGHT -.90 MAHLE
15 DC222231 6 PISTON,102.30MM, HEIGHT -.30 MAHLE
15 DC222232 6 PISTON,102.60MM, HEIGHT -.60 MAHLE
15 DC222233 6 PISTON,102.90MM, HEIGHT -.90 MAHLE
20 DC260108 6 PISTON,RING SET 102.00MM STD
20 DC260153 6 PISTON,RING SET 102.30MM
20 DC260154 6 PISTON,RING SET 102.60MM
20 DC260155 6 PISTON,RING SET 102.90MM
25 DC221881 6 PIN,PISTON
30 DC221882 12 RING,RETAINING

SECTION 2: DRIVETRAIN 2-25

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAMSHAFT

25

20

15

TD0003438

2-26 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 CAMSHAFT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221883 1 CAMSHAFT
15 DC221885 1 PIN,CYLINDRICAL
20 DC221886 12 FOLLOWER,CAM INLET & EXHAUST VALVES
25 DC221887 12 ROD,PUSH INLET AND EXHAUST VALVES

SECTION 2: DRIVETRAIN 2-27

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
INJECTION PUMP

20

15
17

10

30
25

35

60
65
70

27

55

TD0003439

2-28 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 INJECTION PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221888 6 PUMP,FUEL INJECTION
Black seal top,Green seal
10 DC260109 6 KIT,SEAL RING
bottom
15 DC140187 6 RING,SEAL PUMP TO CRANKCASE
17 DC140198 6 KIT,REPAIR,FUEL INJECTION PUMP
22 DC100692 12 SCREW,PUMP TO CRANKCASE
25 DC221889 1 PUMP,FUEL
27 DC100693 1 SCREW,SHEAVE PULLEY
30 DC221890 1 GASKET,FUEL PUMP TO CRANKCASE
35 DC100112 3 SCREW,FUEL PUMP TO CRANKCASE M8X35
55 DC221891 1 COVER,INJECTION PUMP
60 DC221892 4 PIN,LOCKING COVER ATTACHMENT
65 DC221893 4 RING,RETAINING COVER ATTACHMENT
70 DC221894 4 SPRING,COVER ATTACHMENT

SECTION 2: DRIVETRAIN 2-29

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FUEL LINES

25
30

30
25

20 15

30
25

35

40
5

TD0003440

2-30 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FUEL LINES

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC130197 6 PIPE,FUEL PUMP TO INJECTOR NOZZLE
15 DC130198 1 PIPE,FUEL TO CYLINDER HEAD
20 DC130199 1 PIPE,FROM FUEL FILTER TO FEED PUMP
25 DC120211 3 BOLT,BANJO
30 DC140172 6 RING,SEAL
35 DC120209 2 CONNECTOR,FUEL LINE
40 DC120210 2 NUT,UNION FUEL LINES

SECTION 2: DRIVETRAIN 2-31

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FUEL FILTER

20

15

50

23

25
45

28
55

35
60
40

65

70 30

TD0006390

2-32 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FUEL FILTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
15 DC221896 1 FILTER,FUEL COMPLETE UNIT
20 DC221680 1 HEAD,FUEL FILTER
23 DC140174 1 RING,SEAL
25 DC221897 1 COVER,PRE-FILTER
28 DC140188 1 RING,SEAL
30 120969 2 CONNECTOR,M16 X 1.5 NOT SUPPLIED WITH ENGINE
35 DC140063 3 RING,SEAL
40 DC100173 1 PLUG,SCREW
45 DC221898 1 INSERT,FILTER
48 DC221901 1 GASKET,FUEL FILTER TO CYL HD
50 DC221899 1 ELEMENT,FUEL FILTER INCLUDES ITEM 23
55 DC221900 1 ELEMENT,FUEL PRE-FILTER INCLUDES ITEM 28
65 DC100694 1 SCREW,FUEL FILTER TO CYL HD M10X100
70 DC100352 2 SCREW,FUEL FILTER TO CYL HD M10X40

SECTION 2: DRIVETRAIN 2-33

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FLAME START SYSTEM

125

40

95

90
25

15

20

30

120 110

100 105
115

TD0003442

2-34 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FLAME START SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221902 1 VALVE,SOLENOID
15 DC221903 1 BRACKET,SOLENOID VALVE
20 DC100545 2 SCREW,SOLENOID VALVE TO BRACKET
25 DC100597 1 SCREW,BRACKET TO CHARGING AIR PIPE
30 DC100604 1 NUT,BRACKET TO CHARGING AIR PIPE
40 DC130200 1 PIPE,SOLENOID VALVE TO HEATER PLUGS
90 DC100142 1 BOLT,BANJO PIPE TO SOLENOID VALVE
95 DC140189 2 RING,SEAL PIPE TO SOLENOID VALVE
100 DC130201 1 PIPE,FUEL FILTER TO SOLENOID VALVE
105 DC120237 1 BOLT,BANJO FUEL FILTER
110 DC100143 1 BOLT,BANJO FUEL PIPE
115 DC140189 2 RING,SEAL FUEL PIPE TO FUEL FILTER
120 DC140190 2 RING,SEAL SOLENOID VALVE
125 DC221904 1 PLUG,HEATER CHARGE AIR PIPE

SECTION 2: DRIVETRAIN 2-35

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TURBO CHARGER

65

160

94

152
360
200 30

20
114
430

100 450
10

5
60

55
50

TD0006392

2-36 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TURBO CHARGER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221587 1 TURBOCHARGER,OM906LA,W/GATE
10 DC100296 4 NUT,TURBOCHARGER TO MANIFOLD M10
20 DC221905 1 SHIELD,HEAT FLANGED ELBOW
30 DC100385 5 SCREW,HEAT SHIELD TO ELBOW, M8X16
50 DC221582 1 HOSE,MOLDED
55 DC100381 1 CLAMP,MOLDED HOSE TO TURBOCHARGER
60 200092 1 CLAMP,HOSE TO BREATHER PIPE
60 203588 1 CLAMP,HOSE COMPRESSOR SUCTION PIPE
65 DC130202 1 PIPE,AIR ON TURBOCHARGER
94 DC140191 1 RING,SEAL AIR PIPE
100 DC130203 1 PIPE,CHARGE AIR
114 DC140192 1 RING,SEAL Charge air pipe
152 DC100319 1 CLAMP,CHARGE AIR PIPE TO TURBO
160 DC100390 1 SCREW,CHARGE-AIR PIPE TO BRACKET
200 DC221906 1 BRACKET,CHARGE AIR PIPE AT WATER PUMP
360 DC100597 2 SCREW,BRACKET TO WATER PUMP
430 206353 1 CLAMP,CHARGE AIR PIPE ON HOUSING
450 DC100369 1 SCREW,CLAM

SECTION 2: DRIVETRAIN 2-37

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AIR COMPRESSOR

55

5
110

TD0003444A

2-38 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR COMPRESSOR

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222156 1 COMPRESSOR,WABCO 352CCM USE TOGETHER WITH DC100743
55 DC100696 1 NUT,GEAR TO COMPRESSOR
110 DC100743 4 SCREW,COMPRESSOR TO C/CASE

SECTION 2: DRIVETRAIN 2-39

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AIR COMPRESSOR ATTACHMENTS

20

60

66
75

190 180
190
184

195
195

245
240
250

TD0003638

2-40 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR COMPRESSOR ATTACHMENTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 DC130204 1 PIPE,SUCTION
20 DC130162 1 PIPE,SUCTION
CLAMP,SUCTION PIPE TO
52 200092 2
COMPRESSOR
SCREW,INTAKE PIPE TO
60 DC100385 1
CRANKCASE
SCREW,INTAKE PIPE TO
62 DC100659 1
CRANKCASE
CLAMP,SUCTION PIPE TO
75 200092 2
COMPRESSOR
180 DC130205 1 PIPE,AT CYLINDER HEAD
184 DC130235 1 PIPE,AT WATERPUMP
190 DC120182 2 BOLT,BANJO
195 DC140149 4 RING,SEAL
240 DC220481 1 CAP,POWER STEERING PUMP
245 DC220314 1 GASKET
SCREW,FLANGED COVER TO
250 DC100597 2
COMPRESSOR

SECTION 2: DRIVETRAIN 2-41

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
INTAKE MANIFOLD

65

50

52

78

75

25

85

TD0006393

2-42 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 INTAKE MANIFOLD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
25 DC221915 1 HOUSING,CHARGING AIR ELBOW
50 DC222085 1 UNIT,SENDER C/AIR P/TEMP 4 BAR
52 DC140199 1 RING,SENSOR
65 DC100744 2 SCREW,FLANGED
75 DC100685 2 SCREW,CHARGE AIR ELBOW TO CYL/HD
78 DC100745 10 SCREW,CHARGE A/ELBOW TO CYL/HD
85 DC222060 6 GASKET,CHARGING AIR ELBOW-CYL/HD

SECTION 2: DRIVETRAIN 2-43

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
EXHAUST MANIFOLD

30

14

12

32
14

32

20

25

95

125
110
115

105 100
120

215 205

160 145

210

180

140
185

TD0003458

2-44 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 EXHAUST MANIFOLD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
12 DC222116 1 MANIFOLD,EXHAUST-MIDDLE
14 DC222115 2 MANIFOLD,EXHAUST-LEFT AND RIGHT
20 DC100316 2 STUD
25 DC221918 3 GASKET,MANIFOLD TO CYLINDER HEAD
30 DC100698 12 SCREW,MANIFOLD TO CYLINDER HEAD
32 DC222117 4 RING,SEAL 3 PIECE EXHAUST
95 DC260112 1 KIT,EXHAUST BRAKE
100 DC220960 1 LEVER
105 DC220981 1 PIVOT,BALL
110 DC100378 1 SCREW,LEVER TO SHAFT
115 DC100699 1 NUT,FLANGED,LEVER TO THROTTLE VALVE
120 DC260113 1 KIT,EXHAUST BRAKE VALVE
125 DC100296 4 NUT,FLANGED EXH/BRAKE TO TURBO
140 DC221919 1 BRACKET
145 DC100385 2 SCREW,BRACKET TO FLANGED ELBOW
160 DC221920 1 CYLINDER,EXHAUST BRAKE
180 DC100112 1 SCREW,CYLINDER TO BRACKET
185 DC221921 1 TUBE,PACER CYLINDER TO BRACKET
205 DC220980 1 SOCKET,BALL CYLINDER TO LEVER
210 DC100359 1 NUT,CYLINDER TO LEVER
215 DC220836 1 CLIP,SECURING

SECTION 2: DRIVETRAIN 2-45

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ELECTRICAL EQUIPMENT

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

2-46 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ELECTRICAL EQUIPMENT

Pin
I
Q Series
T PART
T DESCRIPTION REMARKS
E No.
Y From:
M
To:
5 DC221922 1 UNIT,CONTROL B30D TIER 2
11 DC100366 3 SCREW,FLANGED CONTROL UNIT TO C/CASE
17 DC221771 6 RING,RUBBER
41 DC222147 1 CABLE,ELECTRIC-ENGINE-HARNESS
53 DC120249 1 PLUG SOCKET,ENGINE START
53 DC120249 1 PLUG SOCKET,ENGINE STOP
53 DC120249 1 PLUG SOCKET,OIL LEVEL SENSOR
70 DC120247 1 PLUG,COOLING WATER TEMPERATURE
70 DC120247 1 PLUG,FUEL TEMPERATURE SENDER UNIT
70 DC120247 1 PLUG,CAMSHAFT POSITION SENDER UNIT
70 DC120247 1 PLUG,C/SHAFT POSITION SENDER UNIT
70 DC120247 1 PLUG,OIL TEMPERATURE SENSOR
75 DC120255 1 COUPLING,CONNECTION THROTTLE VALVE
100 DC120248 1 PLUG,OIL PRESSURE SENDER UNIT
130 DC120250 1 PLUG,BOOST AIR COMBINATION SENSOR
205 DC120222 1 HOUSING,PIN BUSHING CONTROL MODULE
220 DC120244 1 CAP,ENGINE CONTROL MODULE
235 DC120243 A/R TERMINAL,PIN CONTROL MODULE
250 DC222098 A/R GASKET,ENGINE CONTROL MODULE
265 DC120245 A/R PLUG,ENGINE CONTROL MODULE
280 DC120246 12 SHOE,CABLE UNIT PUMP
382 DC221924 2 SWITCH,ENGINE START/STOP
388 DC100700 2 NUT ENGINE START/STOP
394 DC221925 1 BKT,FOR START/STOP SWITCH
406 101354 4 SCREW,CAP BRACKET TO CRANKCASE
412 DC221734 1 SENDER,SPEED AT CYL CRANKCASE
412 DC221734 1 SENDER SPEED AT TIMING CASE
418 DC150196 1 BUSHING,T.D.C. SENDER TO CRANKCASE
418 DC150196 1 BUSHING,C/SHAFT POSITION SENDER UNIT
424 DC140178 1 RING,SEALT.D.C. SENDER TO CRANKCASE
478 200871 A/R CABLE,TIE
514 DC221726 1 ELECTRONICS,KSA
519 DC120262 1 CONNECTOR,COMPLETE FLAME START 2 PIN
520 NSI 1 HOUSING,SOCKET FLAME START SYSTEM
526 DC120221 2 PIN,SOCKET HOUSING FLAME START
532 DC221728 2 GASKET,FLAME START SYSTEM
538 DC221729 1 BOOT,FLAME START SYSTEM
544 DC120218 1 HOUSING,PLUG FLAME START SYSTEM

SECTION 2: DRIVETRAIN 2-47

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ELECTRICAL EQUIPMENT - CONTINUED

388
5 394

412

424
11 406 478
382 418
17

280

41

580
53
514

130
100
70 574

600 538
85 532
526
520
220

265
250
556
205 562 568
550
235 544

TD0003459

2-48 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ELECTRICAL EQUIPMENT - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
550 DC100664 1 NUT,FLAME START SYSTEM
556 DC221730 2 GASKET,FLAME START SYSTEM
562 DC221928 2 PIN,SOCKET HOUSING FLAME START
568 DC221731 1 BOOT,FLAME START SYSTEM
574 DC120220 1 PIN,BUSHING HEATER PLUG TO GROUND
580 DC100383 1 NUT,FROM HEATER PLUG TO GROUND
600 DC222101 1 CABLE,PLD TO SHIFT PANEL

SECTION 2: DRIVETRAIN 2-49

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STARTER

110

TD0006526

2-50 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STARTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221926 1 STARTER MOTOR, 24V/4KW, BOSCH
110 DC100538 3 SCREW, STARTER TO TIMING CASE

SECTION 2: DRIVETRAIN 2-51

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ALTERNATOR

306

307

110 190
305
60

215

259 170

280
130
50

278 302
20

304 220

303
300 301

TD0003470A

2-52 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ALTERNATOR

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222227 1 ALTERNATOR,W/O PULLEY 28V 80A
20 DC100715 4 SCREW,ALTERNATOR
50 DC150157 1 BEARING,BALL DRIVE END
60 DC150168 1 BEARING,BALL SLIP RING SIDE
110 DC222017 1 RECTIFIER,ALTERNATOR
130 DC222018 1 CONDENSOR,ALTERNATOR
170 DC222021 1 REGULATOR AND CUT-OUT
190 DC100346 2 SCREW
215 DC260152 1 KIT,REPAIR SCREWS
220 DC260073 1 KIT,TERMINAL,PARTS
259 DC220508 1 FAN,ALTERNATOR PULLEY
278 DC222022 1 PULLEY,ALTERNATOR
280 DC100764 1 WASHER,AT ALTERNATOR
300 DC221967 1 SUPPORT,ALTERNATOR
301 DC100755 1 PIN,SPRING
302 DC100708 4 SCREW,BRACKET TO CRANKCASE
303 DC100662 1 SCREW,ALTERNATOR TO SUPPORT
304 DC100604 1 NUT,ALTERNATOR TO SUPPORT
305 DC221968 1 BRACKET,ALTERNATOR
306 DC100597 1 SCREW,BRACKET TO OIL FILTER
307 100478 1 SCREW,BRACKET TO OIL FILTER

SECTION 2: DRIVETRAIN 2-53

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
OIL PUMP

10

20

40 55

25

50

45

55

TD0003471

2-54 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 OIL PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC221937 1 PUMP,OIL
10 DC140194 1 SEAL,OIL FRONT CRANKSHAFT
20 DC100413 8 SCREW,OIL PUMP TO CRANKCASE
25 DC130207 1 PIPE,SUCTION
40 DC221936 1 BRACKET
45 DC100621 1 SCREW,OIL PIPE TO DIPSTICK GUIDE TUBE
50 100197 8 SCREW,SUCTION PIPE TO OIL PUMP
55 DC100597 1 SCREW,SUCTION PIPE TO CRANKCASE
55 DC100621 1 SCREW,SUPPORT ON OIL INTAKE PIPE

SECTION 2: DRIVETRAIN 2-55

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
OIL FILTER & OIL COOLER

15

35
30

25

70

135
140

46

120 110

115 50
132
133 75
105

125

130

TD0003472A

2-56 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 OIL FILTER & OIL COOLER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
5 DC222148 1 FILTER,OIL COMPLETE UNIT
15 DC221939 1 COVER,OIL FILTER
25 DC221578 1 ELEMENT,OIL FILTER
30 DC221940 1 NECK,FILTER
35 DC140195 1 RING,SEAL
46 DC140182 1 RING,SEAL TO PLUG SENDER UNIT PORT
50 DC221942 1 GASKET,OIL FILTER TO CRANKCASE
70 DC221943 1 VALVE,PRESSURE RELIEF
75 DC100366 4 SCREW,OIL FILTER TO CRANKCASE
75 DC100671 1 SCREW,OIL FILTER TO CRANKCASE
105 DC221944 1 ELEMENT,OIL COOLER
110 DC221945 1 COVER,OIL COOLER
115 DC221946 1 GASKET,OIL COOLER TO COVER
120 DC100385 2 SCREW,OIL COOLER TO COVER
125 DC221947 1 GASKET,OIL COOLER TO CRANKCASE
130 DC100112 12 SCREW,OIL COOLER TO CRANKCASE
132 DC221743 1 SENDER,OIL TEMPERATURE
133 DC140149 1 RING,SEAL
135 DC221171 1 PLUG,SCREW OIL COOLER
135 DC221171 A/R PLUG,SCREW FOR UNREQUIRED OPENINGS
140 DC140059 1 WASHER,SEALING SCREW PLUG
140 DC140059 A/R WASHER FOR UNREQUIRED OPENINGS

SECTION 2: DRIVETRAIN 2-57

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
OIL LINES

55
70

115

90

35

125
105

125

TD0003475

2-58 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 OIL LINES

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 DC130208 1 PIPE,OIL FEED
35 DC130231 1 PIPE,OIL RETURN
55 DC120182 1 BOLT,BANJO FEED PIPE TO OIL FILTER HD
70 DC140059 2 RING,SEAL FEED PIPE TO OIL FILTER HD
90 DC221746 1 GASKET,RETURN PIPE TO TURBO
105 DC100414 2 SCREW,RETURN PIPE TO TURBO
115 DC130210 1 PIPE,PLASTIC RETURN PIPE TO CRANKCASE
125 200092 2 CLAMP,RETURN PIPE TO CRANKCASE

SECTION 2: DRIVETRAIN 2-59

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
WATER PUMP

58 15

45
113 42
106
100

109

235
68
114

112
345

24 20
205

310

410 200

285 28

270 232
224
315 280 230
245

265

275

TD0006398

2-60 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 WATER PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS
15 DC260117 1 KIT,GASKET Water pump
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE
42 DC221743 1 SENDER,TEMPERATURE
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE
58 DC221985 1 CONNECTOR,RETARDER
68 DC130211 1 PIPE,RETARDER
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEA
109 DC100702 1 SCREW,PIPE SOCKET TO CYL/HEAD
112 DC120238 1 SOCKET,PIPE TO WATER PUMP
200 DC220731 2 THERMOSTAT,79 DEGREE
205 DC140110 2 RING,SEAL
229 DC222008 1 COVER,TWIN THERMOSTAT HOUSING
SCREW,FLANGED COVER TO WATER
230 DC100369 1
PUMP
SCREW,FLANGED COVER TO WATER
232 DC100657 1
PUMP
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET
245 DC120239 1 UNION,BANJO
265 DC120240 1 FITTING,HEAT FEED
RING,SEAL FITTING TO INTERMEDIATE
270 DC140182 2
PIECE
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET
280 203588 1 CLAMP,RUBBER CAP 20-32MM
285 DC221953 1 PULLEY
310 DC100507 4 SCREW,FAN PULLEY TO W/PUMP
BELT,RIBBED W/O A/C 1369MM 8
315 DC222204 1
GROOVE
345 DC222168 1 TIGHTENER,BELT

SECTION 2: DRIVETRAIN 2-61

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FAN

35

40

20

55

15

TD0006399

2-62 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FAN

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 216898 1 FAN, SUCKER C/W VISCOUS HUB
5 214065 1 FAN, SUCKER, DIA 725
15 NSI 1 HUB, VISCOUS
20 DC100359 4 NUT, FAN CLUTCH AT ADAPTOR PIECE
35 DC222225 1 SPACER, FAN
40 DC100703 4 STUD
55 DC100704 6 SCREW, SPACER TO VIBRATION DAMPER

SECTION 2: DRIVETRAIN 2-63

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE MOUNTINGS

12

3
4

P008245

2-64 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE MOUNTINGS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 DC221956 1 MOUNTING,ENGINE LEFT
10 DC221957 1 MOUNTING,ENGINE RIGHT
30 DC100706 8 SCREW,FLANGED MOUNTING TO C/CASE
75 DC221958 1 EYE,LIFTING REAR
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD

SECTION 2: DRIVETRAIN 2-65

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AIR INTAKE SYSTEM

3 7

5
11
12 8

11
12

4
10

P008572

2-66 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR INTAKE SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290230 1 PRE-CLEANER (ADT 240)
2 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
3 206496 2 MTG,BAND,AIR CLEANER,FRG15
4 206489 1 PIPE,AIR INTAKE,B30D
5 100089 6 SCREW,HEXHD
6 203536 2 CLAMP,T-BOLT
7 201819 1 REDUCER,STACK
8 200641 1 ELBOW,90 DEG 6" EQUAL RUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP,HOSE
11 100370 10 WASHER,HARDENED
12 100314 4 NUT,NYLOC

SECTION 2: DRIVETRAIN 2-67

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AIR INTAKE SYSTEM - 2

1
3

9
7

5
11

12 8

11
12

4
10

P008572
TD0008122

2-68 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR INTAKE SYSTEM - 2

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277173 1 RAM INTAKE
2 290131 1 AIR CLEANER, FRG 15, RADIAL SEAL
3 206496 2 MTG, BAND, AIR CLEANER, FRG 15
4 206489 1 PIPE, AIR INTAKE, B30D
5 100089 6 SCREW, HEXHD
6 203536 2 CLAMP, T-BOLT
7 200088 1 CLAMP
8 200641 1 ELBOW, 90 DEG 6" EQUALRUBBER
9 200466 1 INFORMER
10 200051 1 CLAMP, HOSE
11 100370 10 WASHER, HARDENED
12 100314 4 NUT, NYLOC

SECTION 2: DRIVETRAIN 2-69

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AIR CLEANER

2-70 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR CLEANER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL
2 220722 1 COVER,FRG15 AIR CLEANER
3 220723 6 LATCH,FRG15 AIR CLEANER
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEA
7 NSI 1 BODY,AIR CLEANER
8 200871 2 CABLE TIE

SECTION 2: DRIVETRAIN 2-71

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
EXHAUST SYSTEM

1 21 22 5
27
21 26
21 24 14
15 8
21 26
21 25 9
21 26 10
21 23 4
15
16 8
8 8

7 2
3 18
13 14
12 18 20
13 17 8
15
16 8

6
11

TD0006870

2-72 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 EXHAUST SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 218349 1 PIPE,EXHAUST,OUTLET,B30L MKII
2 100199 1 BOLT,HEXHD
3 218348 1 PIPE,EXHAUST,MID.B30L MKII
4 218347 1 PIPE,EXHAUST,MAIN,B30L MKII
5 178867 1 HEATSHIELD,B30L MKII
6 178868 1 GUARD,HEATSHIELD,B30L MKII
7 178860 3 MTG BKT,EXH PURIFIER,B30L MKII
8 201212 6 CLAMP,EXHAUST
9 178874 1 MTG BKT,EXH,B30L MKII
10 204035 1 CLAMP,SEALCLAMP
11 191565 2 PLATE HEATSHIELD, TOP
12 100731 6 SCREW,HEXHD
13 100062 8 WASHER,FLAT
14 100089 10 SCREW,HEXHD
15 100064 20 WASHER,FLAT
16 100314 10 NUT,NYLOC
18 100966 3 S/S BY 100652
20 207496 1 CLAMP,EXHAUST
21 218239 1 EXHAUST,PURIFIER,12DZ,B30L
22 223168 1 CONE, OUTLET
23 223666 1 CONE, INLET
24 223669 1 SILENCER
25 223718 1 BODY
26 223720 3 CLAMP
27 191566 1 PLATE, HEATSHIELD, SIDE

SECTION 2: DRIVETRAIN 2-73

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FUEL SYSTEM

23 17
15 19
16 11
12 8

6
15

8 15
16
11
3

20
22 4

7
21

14

13

5
14

24 18

18
2

266500
TD0005800

2-74 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
 FUEL SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES
2 241224 1 HOSE,A7-8/3100/8FJ/8FJB
3 241204 1 HOSE,A7-8/2500/8FJ/8FJB
4 241218 2 HOSE,A7-8/0600/8FJ/8FJB
5 243887 1 HOSE,A7-8/1190/8FJ/8FJB
6 100731 2 FILTER UNIT,
7 221639 2 SCREW
8 121451 2 ADAPTOR
9 121365 2 ADAPTOR
10 120969 2 CONNECTOR
11 120049 2 ADAPTOR 120781 S/S By 120049
12 120804 1 ELBOW
13 120670 1 CONNECT
14 100670 2 U BOLT
15 100548 8 WASHER,HARDENED
16 100312 4 NUT,NYLOC
17 100198 2 SCREW, HEXHD
18 121144 2 CONNECTOR
19 207693 1 FILTER UNIT, FUEL WATER
20 224667 1 VALVE, DRAIN SELF VENTING
22 187040 1 MOUNTING, FILTER
23 178864 1 BRACKET, FUEL PUMP
24 125008 1 ADAPTOR

SECTION 2: DRIVETRAIN 2-75

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV D
FUEL-WATER FILTER UNIT - 1

4
TD0006220
P009709A

2-76 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FUEL-WATER FILTER UNIT - 1

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 207693 1 FILTER, UNIT, FUEL-WATER
2 207694 1 ELEMENT, FILTER
3 224670 1 BOWL, SEE-THRU
4 224667 1 VALVE, DRAIN SELF VENTING
5 218508 1 CLAMP, FUEL FILTER
6 226385 1 KIT, LID & GASKET
7 226386 1 KIT, T-HANDLE & O-RING
8 221597 1 KIT, SEAL, SERVICE

SECTION 2: DRIVETRAIN 2-77

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
FUEL-WATER FILTER UNIT

TD0006023

2-78 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FUEL-WATER FILTER UNIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 221639 1 FILTER,FUEL,FINE PRESSURISED
2 221740 2 FILTER,MICRO FUEL-YELLOW

SECTION 2: DRIVETRAIN 2-79

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE COOLING SYSTEM - A

60
61 62
64 63
4 33 65
13 73
27 39
54 13 68
71 66
59
54 32
67
59 40 72
31 13 69
28
59
70
39 31 56 19
59 74
32
56 41
47 40
48 3
34 33
35
1

34 7 18
44
48 1
53 57 56
29 59 5
28 59

57 51
1
59
37 32 28 50
59 36
54 19
32
59

54
33
50

21 52
1
6

TD0005161C
TD0006900

2-80 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ENGINE COOLING SYSTEM - A

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 RE56098 6 CLAMP
3 218686 1 HOSE, RADIATOR 2810 MM LONG
4 218686 1 HOSE, RADIATOR 1660 MM LONG
5 217971 1 HOSE, INLET, ENG
6 217970 1 HOSE, BOTTOM, RAD
7 217969 1 HOSE, TOP, RAD
13 216484 3 CLAMP, HOSE
18 216016 1 PIPE, MAKE-UP LINE
19 216015 1 HOSE, MAKE-UP LINE
20 216014 1 HOSE, SURGE TNK OUTLET
21 216011 1 PIPE, SUCTION
27 203926 2 GROMMET
28 203764 6 P-CLIP, 25MM
29 203681 1 P-CLIP, 50MM
31 201439 4 P-CLIP, 18MM
32 200092 4 CLAMP
33 200061 4 CLAMP
34 200033 2 CLAMP
35 187425 1 BKT, VENT PIPES
36 187315 1 BKT, PIPE
37 176353 1 MTG, HOSE
39 130002 1 HOSE
40 130002 1 HOSE 1610 MM LONG
41 130002 1 HOSE 1330 MM LONG
44 120051 1 ADAPTOR 1140 MM LONG
47 100731 8 SCREW, HEXHD
48 100548 16 WASHER, HARDENED
50 100370 12 WASHER, HARDENED
51 100364 2 SCREW, HEXHD
52 100314 2 NUT, NYLOC
53 100312 8 NUT, NYLOC
54 100310 6 NUT, NYLOC
56 100081 5 SCREW, HEXHD
57 100080 2 BOLT
59 100061 13 WASHER, FLAT
60 130002 1 HOSE, PUSHLOCK
61 200062 4 CLAMP, HOSE
62 218796 1 CAP
63 207098 1 FILLERNECK
64 140537 1 GASKET

SECTION 2: DRIVETRAIN 2-81

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE COOLING SYSTEM - A- CONTINUED

60
61 62
64 63
4 33 65
13 73
27 39
54 13 68
71 66
59
54 32
67
59 40 72
31 13 69
28
59
70
39 31 56 19
59 74
32
56 41
47 40
48 3
34 33
35
1

34 7 18
44
48 1
53 57 56
29 59 5
28 59

57 51
1
59
37 32 28 50
59 36
54 19
32
59

54
33
50

21 52
1
6

TD0005161C
TD0006900

2-82 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ENGINE COOLING SYSTEM - A - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
65 210813 1 SIGHT GLASS
66 182560 1 TANK, HEADER
67 100548 17 WASHER, HARDENED
68 203588 4 CLAMP, HOSE
69 100083 11 SCREW, HEXHD
70 182561 1 MOUNTING
71 218693 2 SWITCH, LOW LEVEL
72 218575 1 HOSE, MAKE-UP LINE
73 120126 1 ADAPTOR
74 206435 1 PIPE, MAKE-UP LINE

SECTION 2: DRIVETRAIN 2-83

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE COOLING SYSTEM - B

46
11
50

26

15 50
38
53 46
48
42

24

43
48
47
45 43
55 9

22 23
16
23 45
7 49
23
21

30

10

13

13

TD0005162 A
E16832405 E SH2-2

2-84 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ENGINE COOLING SYSTEM - B

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
7 217965 1 HOSE, STRAIGHT, CAC
8 217964 1 HOSE, BOTTOM, CAC
9 217963 1 HOSE, TOP, CAC
10 217962 1 PIPE, BOTTOM, CAC
11 216830 1 COOLING PACK
13 216128 2 CLAPM, T-BOLT
15 216045 1 COWLING, RAD
16 216035 1 CLAMP, RETAINER
21 214159 1 GUARD, FAN, RHS
22 214158 1 GUARD, FAN, LHS
23 208824 3 CLAMP
24 208823 1 CLAMP
26 206523 2 MTG, RUBBER
30 203538 1 CLAMP
38 173733 2 PLT, SPACER
42 121312 1 TAP, COOLANT DRAIN
43 121224 2 PLUG
45 101345 6 WASHER, HARDENED
46 100733 8 SCREW, HEXHD
47 100731 8 SCREW, HEXHD
48 100548 16 WASHER, HARDENED
49 100494 6 SCREW, HEXHD
50 100370 12 WASHER, HARDENED
53 100312 8 NUT, NYLOC
55 100083 4 SCREW, HEXHD

SECTION 2: DRIVETRAIN 2-85

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE COOLING SYSTEM, RADIATOR

10 20

13 16
7
12

2 1

15
17

8 11
14

15

13

19

15

18

TD0005163

2-86 SECTION 2: ENGINE

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ENGINE COOLING SYSTEM, RADIATOR

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 910142 4 WINDOW SEAL: SELF ADHV 990 MM LONG
2 910142 1 WINDOW SEAL: SELF ADHV 300 MM LONG
3 216918 1 CAC
4 216917 1 RADIATOR
5 216843 4 BUSH
6 216047 1 FRAME, RIGHT
7 216046 1 FRAME, LEFT
8 214109 1 BRACE
9 214108 1 FRAME, BOT
10 214107 1 FRAME, TOP
11 214106 1 TM OIL COOLER
12 101385 4 WASHER
13 101384 20 WASHER
14 100657 8 NUT, STOVER
15 100370 18 WASHER, HARDENED
16 100210 4 SCREW, HEXHD
17 100178 2 SCREW
18 100089 8 SCREW, HEXHD
19 100086 12 SCREW, HEXHD
20 100085 8 SCREW, HEXHD

SECTION 2: DRIVETRAIN 2-87

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 3: DRIVETRAIN

SECTION 3: DRIVETRAIN 3-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV K
TRANSMISSION & MISCELLANEOUS PARTS

P008580A
TD0006291

3-2 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION & MISCELLANEOUS PARTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 250339 1 TRANS,6WG210,1.77:I/AXLE,B30L
2 174055 1 MTG,ZF6WG210
3 174562 1 MTG,ZF6WG210,TOP,RH
4 174560 1 MTG,ZF6WG210,TOP,LH
5 100144 12 SCREW,HEXHD
6 100173 4 BOLT,HEXHD
7 160461 4 WASHER
8 200173 4 MTG:MEGI
9 160445 4 SPACER,WASHER
10 100654 4 NUT,STOVER
11 100314 16 NUT,NYLOC
12 100064 16 WASHER,FLAT
13 100089 16 SCREW,HEXHD
14 101216 4 WASHER,SERRATED
15 222314 1 KIT,ADAPTOR EMERGENCY PUMP
16 204225 1 FLANGE,ADAPTOR
17 121071 1 COUPLING,ADAPTOR
18 NSI 4 SCREW,HEXHD
19 NSI 1 O RING
20 ZF200024 2 GASKET
21 172781 1 FLANGE,TRANSMISSION DIPSTI
22 200861 1 STRAP, EARTH
23 100792 2 BOLT, HEXHD
24 190430 1 FLANGE,OUTPUT
25 204079 1 GROMMET

SECTION 3: DRIVETRAIN 3-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, ENGINE CONNECTION

020

100

130
050
070 010

090
160 120 060

150

030
040

TD0006663

3-4 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, ENGINE CONNECTION

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF200452 1 HOUSING, BELL
020 ZF100012 18 SCREW, HEX
030 ZF160544 1 COVER
040 T229363 12 SCREW, CAP
050 T164913 12 NUT, HEX
060 ZF160133 1 DIAPHRAGM
070 ZF210632 1 SHAFT, INPUT
090 ZF100021 12 SCREW, HEX
100 ZF100021 4 SCREW, HEX
120 ZF150099 1 BEARING, BALL
130 ZF160546 1 RING-V
150 ZF100051 1 WASHER
160 ZF100013 2 SCREW, HEX

SECTION 3: DRIVETRAIN 3-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, ENGINE CONNECTION - CONTINUED

210

220

170

TD0006665

3-6 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, ENGINE CONNECTION - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
170 ZF160082 1 FLANGE, INPUT
210 ZF100020 8 SCREW, HEX
220 ZF160547 1 COVER, DUST, FLANGE

SECTION 3: DRIVETRAIN 3-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, TORQUE CONVERTER

010

TD0006664

3-8 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, TORQUE CONVERTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF2000453 1 TORQUE CONVERTER

SECTION 3: DRIVETRAIN 3-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, INPUT

018 060

010

040
030 060
016
090
050

020 080

070

TD0006666

3-10 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, INPUT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160124 1 SHAFT, INPUT
016 ZF160123 1 GEAR, INPUT
018 ZF160013 1 RING, RETAINING
020 ZF160125 1 SHAFT, TURBINE
030 ZF160021 1 RING, SNAP
040 ZF150015 1 BEARING, ROLLER
050 ZF150015 1 BEARING, ROLLER
060 ZF160549 2 RING, PISTON
070 ZF210633 1 SHAFT, STATOR
080 ZF140015 1 O-RING
090 ZF160029 1 RING, PISTON

SECTION 3: DRIVETRAIN 3-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARBOX HOUSING

030

140 070

060

170
240 160

250

220 050

180
100
200
090 040
080

451
452 120 010

TD0006667

3-12 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARBOX HOUSING

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 NSI 1 FRONT SECTION, HOUSING
030 NSI 1 REAR SECTION, HOUSING
040 ZF210490 2 PIN, CYLINDRICAL
050 ZF100097 40 SCREW, CAP
060 ZF170003 1 PLATE, FIXING
070 ZF100097 2 SCREW, CAP
080 ZF170008 1 SHEET, SCREEN
090 ZF170009 1 SHEET, SCREEN
100 ZF100028 5 SCREW, CAP
120 ZF200014 1 PLATE, TYPE
140 ZF210020 1 BREATHER
160 ZF210634 1 HOUSING, OIL FEED
170 ZF200026 1 GASKET
180 ZF100045 21 SCREW, TORX
200 ZF100044 15 SCREW, TORX
220 ZF100046 4 SCREW, TORX
240 ZF170003 1 PLATE, FIXING
250 ZF100099 2 SCREW, CAP
451 ZF120024 1 SCREW, PLUG
452 ZF140022 1 O-RING

SECTION 3: DRIVETRAIN 3-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARBOX HOUSING - CONTINUED

352
351
350 354

312
364 380
311
310 314

328 340

390

400

TD0006668

3-14 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARBOX HOUSING - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
310 ZF200487 1 TUBE, OIL
311 ZF140034 1 O-RING
312 ZF100028 2 SCREW, CAP
314 ZF180009 1 PIPE
328 ZF100101 1 SCREW, CAP
340 ZF140034 2 O-RING
350 ZF200488 1 TUBE, OIL
351 ZF140034 1 O-RING
352 ZF100028 2 SCREW, CAP
354 ZF180009 1 PIPE
364 ZF100101 1 SCREW, CAP
380 ZF140034 2 O-RING
390 ZF180023 1 TUBE, SUCTION
400 ZF100028 1 SCREW, CAP

SECTION 3: DRIVETRAIN 3-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (A)

010
250
250

020
040
012
230 130
120

106 150
072
052

110
090 240
070 170
160 200
060
042 200 220
170 190

210
190

TD0006670

3-16 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (A)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160138 1 SHAFT
012 ZF120007 1 ORIFICE
020 ZF100031 1 STUD
040 ZF210638 1 COUPLING
042 ZF210639 1 CARRIER, DISC
052 ZF210640 1 PISTON
060 ZF140016 1 O-RING
070 ZF140020 1 O-RING
072 ZF210001 7 SPRING, CUP
090 ZF140178 1 L-RING
106 ZF210022 1 DISC
110 ZF200489 9 DISC
120 ZF160004 9 CLUTCH DISC, INTERNAL
130 ZF160135 1 SHIM, END
150 ZF160058 1 RING, SNAP, 2.10
150 ZF160059 1 RING, SNAP, 2.25
150 ZF160060 1 RING, SNAP, 2.40
150 ZF160061 1 RING, SNAP, 2.55
150 ZF160062 1 RING, SNAP, 2.70
150 ZF160063 1 RING, SNAP, 2.85
150 ZF160064 1 RING, SNAP, 3.00
150 ZF160065 1 RING, SNAP, 3.15
150 ZF160066 1 RING, SNAP, 3.30
150 ZF160067 1 RING, SNAP, 3.45
150 ZF160068 1 RING, SNAP, 3.60
150 ZF160069 1 RING, SNAP, 3.75
150 ZF160070 1 RING, SNAP, 3.90
150 ZF160071 1 RING, SNAP, 4.05
150 ZF160072 1 RING, SNAP, 4.20
160 ZF160139 1 IDLER
170 ZF160033 2 DISC, RUNNING
190 ZF150014 2 BEARING, AXIAL
200 ZF150004 2 WASHER, AXIAL
210 ZF150027 1 CAGE, NEEDLE
220 ZF160155 1 RING, RETAINING
230 ZF150018 1 BEARING, ROLLER
240 ZF150017 1 BEARING, ROLLER
250 ZF160073 2 RING, PISTON

SECTION 3: DRIVETRAIN 3-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (B)

250
250

020

040
230 010 130
120

106
150
072
053 054

110
090 240
170
200

042 052 200 220

170 190

210 160
190

TD0006671

3-18 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (B)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160140 1 SHAFT
020 ZF100031 1 STUD
040 ZF210641 1 COUPLING
042 ZF210642 1 CARRIER, DISC
052 ZF160119 1 PISTON
053 ZF140016 1 O-RING
054 ZF140017 1 O-RING
072 ZF210001 7 SPRING, CLIP
090 ZF140178 1 L-RING
106 ZF200490 1 DISC, OUTER CLUTCH
110 ZF200491 7 DISC, EXTERNAL CLUTCH
120 ZF160003 7 CLUTCH DISC, INTERNAL
130 ZF160005 1 SHIM, END
150 ZF160043 1 RING, SNAP, 2.10
150 ZF160044 1 RING, SNAP, 2.25
150 ZF160045 1 RING, SNAP, 2.40
150 ZF160046 1 RING, SNAP, 2.55
150 ZF160047 1 RING, SNAP, 2.70
150 ZF160057 1 RING, SNAP, 2.85
150 ZF160048 1 RING, SNAP, 3.00
150 ZF160049 1 RING, SNAP, 3.15
150 ZF160050 1 RING, SNAP, 3.30
150 ZF160051 1 RING, SNAP, 3.45
150 ZF160052 1 RING, SNAP, 3.60
150 ZF160053 1 RING, SNAP, 3.75
150 ZF160054 1 RING, SNAP, 3.90
150 ZF160055 1 RING, SNAP, 4.05
150 ZF160056 1 RING, SNAP, 4.20
160 ZF160143 1 IDLER
170 ZF160033 2 DISC, RUNNING
190 ZF150014 2 BEARING, AXIAL
200 ZF150004 2 WASHER, AXIAL
210 ZF150056 1 CAGE, NEEDLE
220 ZF160155 1 RING, RETAINING
230 ZF150017 1 BEARING, ROLLER
240 ZF150017 1 BEARING, ROLLER
250 ZF160073 2 RING, PISTON

SECTION 3: DRIVETRAIN 3-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (C)

170
200

200
170 190
210
040
190 160
220
053
054
106 072

120
042

052
130 90

020
110
150
230
240
240
010

TD0006672

3-20 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (C)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160145 1 SHAFT
020 ZF100031 1 STUD
040 ZF210643 1 COUPLING
042 ZF210642 1 CARRIER, DISC
052 ZF160119 1 PISTON
053 ZF140016 1 O-RING
054 ZF140017 1 O-RING
072 ZF210001 7 SPRING, CUP
090 ZF140178 1 L-RING
106 ZF200490 1 DISC, OUTER CLUTCH
110 ZF200491 7 DISC, EXTERNAL CLUTCH
120 ZF160003 7 CLUTCH DISC, INTERNAL
130 ZF160005 1 SHIM, END
150 ZF160043 1 RING, SNAP, 2.10
150 ZF160044 1 RING, SNAP, 2.25
150 ZF160045 1 RING, SNAP, 2.40
150 ZF160046 1 RING, SNAP, 2.55
150 ZF160047 1 RING, SNAP, 2.70
150 ZF160057 1 RING, SNAP, 2.80
150 ZF160048 1 RING, SNAP, 3.00
150 ZF160049 1 RING, SNAP, 3.15
150 ZF160050 1 RING, SNAP, 3.30
150 ZF160051 1 RING, SNAP, 3.45
150 ZF160052 1 RING, SNAP, 3.60
150 ZF160053 1 RING, SNAP, 3.75
150 ZF160054 1 RING, SNAP, 3.90
150 ZF160055 1 RING, SNAP, 4.05
150 ZF160056 1 RING, SNAP, 4.20
160 ZF160144 1 IDLER
170 ZF160033 2 DISC, RUNNING
190 ZF150014 2 BEARING, AXIAL
200 ZF150004 2 WASHER, AXIAL
210 ZF150056 1 CAGE, NEEDLE
220 ZF150017 1 BEARING, ROLLER
230 ZF150018 1 BEARING, ROLLER
240 ZF160073 2 RING, PISTON

SECTION 3: DRIVETRAIN 3-21

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (D)

190

210
190 170
018 200
250
160
200
250 200

020 016
010
230 040
053 240
054
072
106 220
120
042

130 052
090

110
150

TD0006673

3-22 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (D)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160147 1 SHAFT
016 ZF160146 1 GEAR
018 ZF160012 1 RING, RETAINING
020 ZF100031 1 STUD
040 ZF210644 1 COUPLING
042 ZF210645 1 CARRIER, DISC
052 ZF160119 1 PISTON
053 ZF140016 1 O-RING
054 ZF140017 1 O-RING
072 ZF210001 7 SPRING, CUP
090 ZF140178 1 L-RING
106 ZF200490 1 DISC, OUTER CLUTCH
110 ZF200491 6 DISC, EXTERNAL CLUTCH
120 ZF160003 6 CLUTCH DISC, INTERNAL
130 ZF160005 1 SHIM, END
150 ZF160043 1 RING, SNAP, 2.10
150 ZF160044 1 RING, SNAP, 2.25
150 ZF160045 1 RING, SNAP, 2.40
150 ZF160046 1 RING, SNAP, 2.55
150 ZF160047 1 RING, SNAP, 2.70
150 ZF160057 1 RING, SNAP, 2.85
150 ZF160048 1 RING, SNAP, 3.00
150 ZF160049 1 RING, SNAP, 3.15
150 ZF160050 1 RING, SNAP, 3.30
150 ZF160051 1 RING, SNAP, 3.45
150 ZF160052 1 RING, SNAP, 3.60
150 ZF160053 1 RING, SNAP, 3.75
150 ZF160054 1 RING, SNAP, 3.90
150 ZF160055 1 RING, SNAP, 4.05
150 ZF160056 1 RING, SNAP, 4.20
160 ZF160148 1 IDLER
170 ZF160033 1 DISC, RUNNING
190 ZF150014 2 BEARING, AXIAL
200 ZF150004 3 WASHER, AXIAL
210 ZF150056 1 CAGE, NEEDLE
220 ZF160011 1 RING, RETAINING
230 ZF150017 1 BEARING, ROLLER
240 ZF150016 1 BEARING, ROLLER
250 ZF160073 2 RING, PISTON

SECTION 3: DRIVETRAIN 3-23

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (E)

190
160
230
010
230 180
170
020
040
210 012
053
054
092 090

120
042

074
080 052

130 106

220

110
200
150

TD0006674

3-24 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (E)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160150 1 SHAFT
012 ZF120007 1 ORIFICE
020 ZF100031 1 STUD
040 ZF210646 1 COUPLING
042 ZF210647 1 CARRIER, DISC
052 ZF160119 1 PISTON
053 ZF140016 1 O-RING
054 ZF140017 1 O-RING
074 ZF100039 1 WASHER
080 ZF160778 1 SHIM, SUPPORT
090 ZF210008 1 SPRING, COMPRESSION
092 ZF140178 1 L-RING
106 ZF210022 1 DISC
110 ZF200489 10 DISC
120 ZF160004 10 CLUTCH DISC, INTERNAL
130 ZF160135 1 SHIM, END
150 ZF160058 1 RING, SNAP, 2.10
150 ZF160059 1 RING, SNAP, 2.25
150 ZF160060 1 RING, SNAP, 2.40
150 ZF160061 1 RING, SNAP, 2.55
150 ZF160062 1 RING, SNAP, 2.70
150 ZF160063 1 RING, SNAP, 2.85
150 ZF160064 1 RING, SNAP, 3.00
150 ZF160065 1 RING, SNAP, 3.15
150 ZF160066 1 RING, SNAP, 3.30
150 ZF160067 1 RING, SNAP, 3.45
150 ZF160068 1 RING, SNAP, 3.60
150 ZF160069 1 RING, SNAP, 3.75
150 ZF160070 1 RING, SNAP, 3.90
150 ZF160071 1 RING, SNAP, 4.05
150 ZF160072 1 RING, SNAP, 4.20
160 ZF160151 1 IDLER
170 ZF150011 1 BEARING, NEEDLE
180 ZF150057 1 BEARING, BALL
190 ZF160018 1 RING, RETAINING
200 ZF160011 1 RING, RETAINING
210 ZF150016 1 BEARING, ROLLER
220 ZF150016 1 BEARING, ROLLER
230 ZF160073 2 PISTON, RING

SECTION 3: DRIVETRAIN 3-25

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (F)

180
230
190
230
170 160
020

220 012 010 040

053
054

092 090

120 042

074
052
080
130 106

210
110

150 200

TD0006675

3-26 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COUPLING - (F)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160153 1 SHAFT
012 ZF120007 1 ORIFICE
020 ZF100031 1 STUD
040 ZF210646 1 COUPLING
042 ZF210647 1 CARRIER, DISC
052 ZF160119 1 PISTON
053 ZF140016 1 O-RING
054 ZF140017 1 O-RING
074 ZF100039 1 WASHER
080 ZF160778 1 SHIM, SUPPORT
090 ZF210008 1 SPRING, COMPRESSION
092 ZF140178 1 L-RING
106 ZF210022 1 DISC
110 ZF200489 10 DISC
120 ZF160004 10 CLUTCH DISC, INTERNAL
130 ZF160135 1 SHIM, END
150 ZF160058 1 RING, SNAP, 2.10
150 ZF160059 1 RING, SNAP, 2.25
150 ZF160060 1 RING, SNAP, 2.40
150 ZF160061 1 RING, SNAP, 2.55
150 ZF160062 1 RING, SNAP, 2.70
150 ZF160063 1 RING, SNAP, 2.85
150 ZF160064 1 RING, SNAP, 3.00
150 ZF160065 1 RING, SNAP, 3.15
150 ZF160066 1 RING, SNAP, 3.30
150 ZF160067 1 RING, SNAP, 3.45
150 ZF160068 1 RING, SNAP, 3.60
150 ZF160069 1 RING, SNAP, 3.75
150 ZF160070 1 RING, SNAP, 3.90
150 ZF160071 1 RING, SNAP, 4.05
150 ZF160072 1 RING, SNAP, 4.20
160 ZF160151 1 IDLER
170 ZF150011 1 BEERING, NEEDLE
180 ZF150057 1 BEARING, BALL
190 ZF160018 1 RING, RETAINING
200 ZF160011 1 RING, RETAINING
210 ZF150017 1 BEARING, ROLLER
220 ZF150016 1 BEARING, ROLLER
230 ZF160073 2 RING, PISTON

SECTION 3: DRIVETRAIN 3-27

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
OUTPUT

TD0006746

3-28 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
OUTPUT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
080 ZF160117 1 FLANGE, OUTPUT
085 ZF210550 1 SHEET, SCREEN

SECTION 3: DRIVETRAIN 3-29

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL

150
110
130 130

160 040
170 070
080 050
210 064

140 190
250
090
020 120 010
230 030

220 240
200
100 316
320 480
300 030
460
470
450 442
520 452
540
550 310 440
500
554 452
542 530
450
350 460
390 370
340 420
360 430
400 432
380

TD0006676

3-30 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210635 1 SHAFT, OUTPUT
020 ZF160126 1 GEAR, OUTPUT
030 ZF150021 2 BEARING, ROLLER
040 ZF100314 1 WASHER
050 ZF100030 2 SCREW, CAP
064 ZF140004 1 O-RING
070 ZF140026 1 SEAL, SHAFT
080 ZF150029 1 BEARING, ROLLER
090 ZF160019 1 RING, RETAINING
100 ZF160089 1 CARIER, PLANET
110 ZF160087 6 GEAR, PLANET
120 ZF160088 6 SHAFT, PLANET
130 ZF100038 12 WASHER, THRUST
140 ZF150003 6 PIN, SLOT
150 ZF150008 162 BEARING, NEEDLE
160 ZF150024 1 WASHER, THRUST
170 ZF150025 1 WASHER, THRUST
190 ZF100024 18 SCREW, CAP
200 ZF160127 1 COVER, DIFFERENTIAL
210 ZF160090 1 GEAR, SUN
220 ZF150005 1 BEARING, NEEDLE
230 ZF150026 1 BEARING, NEEDLE
240 ZF160129 1 SHAFT, QUILL
250 ZF160020 1 RING, SNAP
300 ZF210648 1 HOUSING
310 ZF100315 2 SCREW, CAP
316 ZF100316 7 SCREW, CAP
320 ZF140025 1 O-RING
340 ZF160079 1 SPRING, SLEEVE
350 ZF210002 1 SPRING, COMPRESSION
360 ZF160081 1 PISTON
370 ZF160027 1 RING, PISTON
380 ZF200021 1 GASKET
390 ZF160080 1 CYLINDER
400 ZF100045 4 SCREW, TORX
420 ZF120042 1 PIN, LOCK
SWITCH, SENSOR, INTERAXLE
430 202536 1
D/LOCK
432 ZF140010 1 O-RING
440 ZF210560 1 FORK, GEAR SHIFT

SECTION 3: DRIVETRAIN 3-31

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL (CONTINUED)

560

570

TD0006677

3-32 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
442 ZF150023 2 PAD, SLIDING
450 ZF150022 2 PIN
452 ZF140007 2 O-RING
460 ZF100016 2 SCREW, HEX
470 ZF160093 1 SLEEVE, SLIDING
480 ZF210649 1 SHAFT, OUTPUT
500 ZF150029 1 BEARING, ROLLER
520 ZF160019 1 RING, RETAINING
530 ZF140026 1 SEAL, SHAFT
540 ZF160091 1 BUSH
542 ZF100048 1 WASHER, INTERMEDIATE
550 ZF100054 1 WASHER
554 ZF100030 2 SCREW, CAP
560 ZF160092 1 FLANGE, OUTPUT
570 ZF170013 1 COVER, DUST

SECTION 3: DRIVETRAIN 3-33

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER TAKE-OFF

114
110

050
020

010 012 100

030

TD0006678

3-34 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER TAKE-OFF

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160134 1 SHAFT, PUMP
012 ZF160017 1 RING, RETAINING
020 ZF160549 1 RING, PISTON
030 ZF150006 1 BEARING, BALL
050 ZF160022 1 RING, RETAINING, 2.50
050 ZF160016 1 RING, RETAINING, 2.45
050 ZF160023 1 RING, RETAINING, 2.40
050 ZF160015 1 RING, RETAINING, 2.35
050 ZF160024 1 RING, RETAINING, 2.30
050 ZF160014 1 RING, RETAINING, 2.25
050 ZF160025 1 RING, RETAINING, 2.20
100 ZF170007 1 PLATE, COVER
110 ZF140038 1 O-RING
114 ZF100021 4 SCREW, HEX

SECTION 3: DRIVETRAIN 3-35

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARSHIFT SYSTEM

200

030
070

010
050

810
040
820

798
794
020 770

050
070

TD0006679

3-36 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARSHIFT SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210052 1 GASKET
020 ZF200855 1 PLATE, DUCT
030 ZF200856 1 PLATE, SEALING
040 ZF100044 36 SCREW, TORX
050 ZF100100 14 STUD
070 ZF100034 14 NUT, HEX
200 ZF100244 23 SCREW, TORX
SWITCH, FILTER RESTRICTION
770 ZF210055 1
WARN
794 ZF210562 1 PISTON
798 ZF210520 1 SPRING, COMPRESSION
810 ZF120004 8 PLUG, SCREW
820 ZF140003 8 O-RING

SECTION 3: DRIVETRAIN 3-37

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARSHIFT SYSTEM - CONTINUED

330 080
070

260
050
340 240
250 060
320
110
270
241 090
310 060 305
050
230
220 304
210 200

190
020 181 303
030
040 010 303
362 150
390 300
180
360 160
170
380 040 290
030
280
300
308

307

TD0006681

3-38 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
GEARSHIFT SYSTEM - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210636 1 BLOCK, VALVE
020 ZF120006 6 ORIFICE
030 ZF160112 6 PISTON
040 ZF210004 6 SPRING, COMPRESSION
050 ZF160102 6 PISTON
060 ZF210005 6 SPRING, COMPRESSION
070 ZF160108 1 PISTON
080 ZF210006 1 SPRING, COMPRESSION
090 ZF210563 1 PISTON, CONTROL
110 ZF210009 1 SPRING, COMPRESSION
150 ZF210522 1 GASKET
160 ZF160158 1 HOUSING
170 ZF100041 18 SCREW, CAP
180 ZF200044 3 PRESSURE REGULATOR (SOLENOID)
181 ZF140049 1 O-RING
190 ZF200019 3 PLATE, FIXING
200 ZF100040 3 SCREW, CAP
210 ZF210522 1 GASKET
220 ZF160158 1 HOUSING
230 ZF100041 18 SCREW, CAP
240 ZF200044 3 PRESSURE REGULATOR (SOLENOID)
241 ZF140049 1 O-RING
250 ZF200019 3 PLATE, FIXING
260 ZF100040 3 SCREW, CAP
270 ZF210523 1 HARNESS, WIRING
280 ZF160776 1 GASKET
290 ZF210637 1 HOUSING, CONNECT
300 ZF100041 14 SCREW, CAP
303 ZF160779 3 RING
304 ZF200857 1 REGULATOR, PRESSURE
305 ZF100339 2 SCREW TORX
307 ZF120040 2 SOCKET
308 Z0634306010 2 O-RING
310 ZF160776 1 GASKET
320 ZF160106 1 COVER
330 ZF200020 1 CLAMP, RETAINING
340 ZF100041 14 SCREW, CAP
360 ZF200858 1 PLATE, SEALING
362 ZF160009 6 SCREEN
380 ZF200404 1 PLATE, DUCT
390 ZF100245 18 SCREW, TORX

SECTION 3: DRIVETRAIN 3-39

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CONTROL UNIT

040

050 510
022 021
520
024

781
782 030
491
492

772
771

TD0006683

3-40 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CONTROL UNIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
021 ZF100297 1 SCREW, UNION
022 ZF140009 1 O-RING
024 ZF140151 1 O-RING
030 ZF180024 1 PIPE
040 ZF120041 1 SOCKET
050 ZF180025 1 PIPE
491 ZF120013 1 PLUG, SCREW
492 ZF140050 1 O-RING
510 ZF120014 1 PLUG, SCREW
520 ZF140023 1 O-RING
771 ZF120014 1 PLUG, SCREW
772 ZF140023 1 O-RING
781 ZF120004 1 PLUG, SCREW
782 ZF140003 1 O-RING

SECTION 3: DRIVETRAIN 3-41

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, FILTER

40
50

42

10

P006465
TD0006316

3-42 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, FILTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 ZF210060 1 FILTE, SPIN-ON
40 ZF200010 1 HEAD, FILTER
42 ZF140012 2 O RING
50 ZF100046 2 SCREW, CAP

SECTION 3: DRIVETRAIN 3-43

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
TRANSMISSION, PRESSURE OIL PUMP

010

030

015

021
022

TD0006685

3-44 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TRANSMISSION, PRESSURE OIL PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF210015 1 PUMP, GEAR
015 ZF140011 1 SEAL, SHAFT
021 ZF100025 10 SCREW, CAP
022 ZF140013 10 O RING
030 ZF140179 1 O RING

SECTION 3: DRIVETRAIN 3-45

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
EMERGENCY STEERING PUMP

020
010

040

022
012

060

050

TD0006686

3-46 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 EMERGENCY STEERING PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF160115 1 COVER
012 ZF210531 1 COVER
020 ZF200031 1 GASKET
022 ZF210061 1 GASKET
040 ZF100044 23 SCREW, TORX
050 ZF100110 8 SCREW, HEX
060 ZF150009 1 BEARING, PLAIN

SECTION 3: DRIVETRAIN 3-47

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SPEEDO

010
020

TD0006687

3-48 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SPEEDO

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF120009 1 PLUG, SCREW
020 ZF140010 1 O RING

SECTION 3: DRIVETRAIN 3-49

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
INDUCTION TRANSMITTER

010
011
011

010

020

030

080 021

TD0006688

3-50 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
INDUCTION TRANSMITTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF200005 3 TRANSMITTER, INDUCTION
011 ZF140180 1 O RING
020 ZF200003 1 SENSOR, SPEED (TRANSMITTER) OUTPUT
021 ZF140051 1 O RING
030 ZF100029 1 SCREW, CAP
080 ZF140158 1 CAP, SEALING

SECTION 3: DRIVETRAIN 3-51

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TEMPERATURE SENDER

110
110
110
110 106

240
170 120
200 120
160 120
190 150 120
220
190
210 92
72
200
50 170
70
130

250 80
10
230
60
20
42
250

P006452
TD0006303

3-52 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TEMPERATURE SENDER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
054 ZF200859 1 SENSOR, TEMPERATURE
055 ZF140014 1 O RING

SECTION 3: DRIVETRAIN 3-53

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FILTER

042 040
050

010

TD0006690

3-54 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FILTER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 AT336140 1 FILTER TRANSMISSION OIL
040 ZF200010 1 HEAD FILTER
042 ZF140181 2 O RING
050 ZF100046 2 SCREW TORX

SECTION 3: DRIVETRAIN 3-55

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FILLER NECK

020

010

040
022

050

022
030

TD0006691

3-56 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FILLER NECK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
010 ZF180007 1 TUBE, DIPSTICK, OIL
020 ZF180008 1 DIPSTICK, OIL
022 ZF200024 2 GASKET
030 ZF100018 2 SCREW, HEX
040 ZF100013 2 SCREW, HEX
050 ZF170002 1 PLATE, COVER

SECTION 3: DRIVETRAIN 3-57

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
LOOSE PARTS

530 542

540

656

028 732

030

026 730

154 734
130 152

TD0006915

3-58 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 LOOSE PARTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
026 ZF200534 1 HARNESS, TCU TO F/WALL SPLIT
028 ZF200535 1 HARNESS, F/WALL TO SOLENOIDS
030 ZF200536 1 HARNESS, F/WALL TO SP SENSORS
130 ZF200040 1 CONNECTOR, FLAT 22 POS AMP
152 ZF200039 1 PLUG
154 ZF200041 1 PLUG
530 ZF200002 1 SWITCH, PRESSURE
540 Z0534313266 1 O RING
542 ZF140003 1 O RING
656 ZF200001 1 SENSOR, TEMPERATURE
730 ZF200537 1 E-MODULE
732 ZF200161 1 DISPLAY
734 ZF200038 1 PLUG

SECTION 3: DRIVETRAIN 3-59

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, DISCONNECTION

530
604
518
606 514
20
510

472 220
478
482
522 526
540
230 520 560
506 514 10
510 458
518 462
466 24 414
422 420 542
446 210
110 468 450
562
418
426
434 430

438

P006458
TD0006309

3-60 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TRANSMISSION, DISCONNECTION

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 ZF160095 1 HOUSING
20 ZF140025 1 O RING
24 ZF100015 2 SCREW,HEXAGON
110 ZF100005 1 SCREW,SET
210 ZF100030 2 SCREW,CAP
220 ZF150029 1 BEARING,ROLLER
230 ZF160156 1 SHAFT,OUTPUT
414 ZF160079 1 POT,SPRING
418 ZF210002 1 SPRING,COMPRESSION
420 ZF140026 1 SEAL,SHAFT
422 ZF160081 1 PISTON
426 ZF160027 1 RING,PISTON
430 ZF160080 1 CYLINDER
434 ZF160026 1 DISC,LIMITATION
438 ZF200045 1 FILTER,INSERT
446 ZF200021 1 GASKET
450 ZF100008 4 SCREW,HEXAGON
458 ZF150010 1 PIN,LOCKING
462 ZF140006 1 O RING
466 202536 1 SWITCH:SENSOR-INTERAXLE D/LOCK
468 ZF100002 4 WASHER
472 ZF160094 1 RING,OIL FEED
478 ZF160075 1 SHIM,S=0.2
478 ZF160076 1 SHIM,S=0.3
478 ZF160077 1 SHIM,S=0.5
478 ZF160078 1 SHIM,S=1.0
478 ZF160042 1 SHIM,S=1.1
478 ZF160041 1 SHIM,S=1.2
478 ZF160040 1 SHIM,S=1.3
478 ZF160039 1 SHIM,S=1.4
478 ZF160038 1 SHIM,S=1.5
478 ZF160037 1 SHIM,S=1.6
478 ZF160036 1 SHIM,S=1.7
478 ZF160035 1 SHIM,S=1.8
482 ZF160019 1 RING,RETAINING
506 ZF160085 1 FORK,GEAR SHIFT
510 ZF150022 2 PIN
514 ZF140007 2 O RING
518 ZF100016 2 SCREW,HEXAGON
520 ZF120005 1 PLUG,SCREW

SECTION 3: DRIVETRAIN 3-61

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, DISCONNECTION- CONTINUED

530
604
518
606 514
20
510

472 220
478
482
522 526
540
230 520 560
506 514 10
510 458
518 462
466 24 414
422 420 542
446 210
110 468 450
562
418
426
434 430

438

P006458
TD0006309

3-62 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TRANSMISSION, DISCONNECTION - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
522 ZF150023 2 PAD,SLIDING
526 ZF160093 1 SLEEVE,SLIDING
530 ZF100014 7 SCREW,HEXAGON
540 ZF160091 1 BUSH
542 ZF100048 1 WASHER,INTERMEDIATE
560 ZF160117 1 FLANGE,OUTPUT
562 ZF170010 1 SHEET,SCREEN
604 ZF120001 1 PLUG,SCREW
606 ZF140008 1 O RING

SECTION 3: DRIVETRAIN 3-63

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, PTO

114 100
110
40 50
30

10
20

P006459
TD0006310

3-64 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TRANSMISSION, PTO

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 ZF160134 1 SHAFT,PUMP
20 ZF160028 1 RING,PISTON
30 ZF150006 1 BEARING,BALL
40 ZF160017 1 RING,RETAINING
50 ZF160025 1 RING,RETAINING,45X2.20
50 ZF160014 1 RING,RETAINING,45X2.25
50 ZF160024 1 RING,RETAINING,45X2.30
50 ZF160015 1 RING,RETAINING,45X2.35
50 ZF160023 1 RING,RETAINING,45X2.40
50 ZF160016 1 RING,RETAINING,45X2.45
50 ZF160022 1 RING,RETAINING,45X2.50
100 ZF170007 1 PLATE,COVER
110 ZF140005 1 O RING
114 ZF100021 4 SCREW,HEXAGON

SECTION 3: DRIVETRAIN 3-65

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION, OIL DIPSTICK

20

10

40
22

22
50 30

P006469
TD0006320

3-66 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TRANSMISSION, OIL DIPSTICK

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
10 ZF180007 1 TUBE,DIPSTICK,OIL
20 ZF180008 1 DIPSTICK,OIL
22 ZF200024 2 GASKET
30 ZF100018 2 SCREW,HEXAGON
40 ZF100013 2 SCREW,HEXAGON
50 ZF170002 1 PLATE,COVER

SECTION 3: DRIVETRAIN 3-67

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TRANSMISSION COOLING SYSTEM

7
10

6
1
15
14 15

12
13
6
14

6 11

14

3
9

5
5

8
9

TD0003180-A
TD0006916A

3-68 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 TRANSMISSION COOLING SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 244315 1 HOSE
2 244314 1 HOSE
3 207123 2 SPACER, CLAMP, ALU
4 207092 1 CLAMP, RUBBER, 4,TRAN HOSES
5 207017 2 CLAMP, ALUM, 2 BOLT
6 203681 6 P-CLIP, 50MM
7 120237 4 FLANGE, HALF
8 100548 4 WASHER, HARDENED
9 100312 4 NUT, NYLOC
10 100225 8 CAPSCREW, SOCHD
11 100200 2 BOLT, HEXHD
12 100198 2 SCREW, HEXHD
13 100083 2 SCREW, HEXHD
14 100062 6 WASHER, FLAT
15 122111 2 ELBOW

SECTION 3: DRIVETRAIN 3-69

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
PROPSHAFTS (THRU DRIVE)

7
5 3

6
8

20 17

17 18 19

9 18 19

1
3
10

21

TD0005776

3-70 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 PROPSHAFTS (THRU DRIVE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290583 1 P/SHAFT
2 206050 2 CROSS&ROLLER
3 100129 16 BOLT,HEXHD
4 290663 1 P/SHAFT
5 200228 2 U-JOINT
6 200225 2 FLANGE,YOKE
7 290665 1 P/SHAFT
8 206051 1 CROSS&ROLLER
9 261234 1 THROUGH DRIVE
10 290440 1 P/SHAFT
11 200230 1 NUT
12 200231 1 FLANGE,COMP
13 100214 2 SCREW,HEXHD
14 201405 2 WASHER
15 100394 2 NUT,NYLOC
16 290073 1 BEARING ADT P/SHAFT
17 100655 8 NUT,
18 100973 8 NUT,
19 100739 8 BOLT,HEXHD
20 100915 8 CAPSCREW,

SECTION 3: DRIVETRAIN 3-71

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
THRU DRIVE

1 2
10
11
12
4 8
7

6
13

9
5
10 9

7
8 5

11

2 13

TD0005777

3-72 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
THRU DRIVE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261234 1 KIT, OSCILLATION THROUGH DRIVE INCLUDES ITEMS 2-14
2 203285 2 FLANGE 8.5C
3 203286 0 FLANGE 7C
4 162041 1 HOUSING, BEARING
5 150082 2 BEARING
6 162045 1 SHAFT, THRU DRIVE INCLUDES ITEMS7&8
7 101349 2 WASHER
8 101382 2 NUT, CLEAVELOC
9 140011 2 SEAL, OIL
10 162040 2 PLATE, COVER
11 140429 2 O RING
12 100945 8 SCREW, HEX HD
13 100089 16 SCREW, HEX HD
14 120148 2 CONNECTOR

SECTION 3: DRIVETRAIN 3-73

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE MISC. PARTS

20

23

24

11
12
22
13
15, 21
16
17

18
19
2 14
1

5
3

4
3
8
10

P008590A
TD0006324

3-74 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE MISC. PARTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 162526 2 WASHER
2 200170 4 SHOCK ABSORBER
3 100654 8 NUT,STOVER
4 100174 4 STUD,SHOCK ABSORBER
5 201224 4 MOULDED RUBBER BUFFER
6 100316 8 NUT,NYLOC
7 200614 2 CABLE STRAP
8 100323 2 NUT,NYLOC
9 100162 2 BOLT,HEXHD
10 200174 2 AIR SPRING ASSY
11 200036 2 NIPPLE,GREASE
12 120016 2 SOCKET
13 240112 2 HOSE
14 120148 2 CONNECTOR
15 100209 3 SCREW,HEXHD
16 170031 2 LOCK TAG
17 170467 2 PLT,RETAINER
18 160459 2 PIN,PIVOT,FRONT AXLE
19 160312 2 BUSH,BRONZE
20 210016 1 BREATHER,RESERVOIR
21 100086 4 SCREW,HEXHD
22 120106 1 CONNECTOR
23 120671 1 BULKHEAD
24 241863 1 HOSE

SECTION 3: DRIVETRAIN 3-75

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE ASSEMBLY

TO DATE: DECEMBER 2011

1
3 6

37 38
36

33 34 44
32 43
27

24 40
7 19 39 41
23 26
20
18
30 31
35
29
8 22
21 25
28
17
9 11
10
12
13
14 16
12

47 4
3 42 46
45
15

42

P008590A
TD0006325

3-76 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE ASSEMBLY

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320500 1 AXLE,FNT
2 203675 1 FLANGE,INPUT
3 101991 40 CAPSCREW,SOCHD
4 310196 1 DIFF HEAD
5 160710 2 SHAFT,STUB
6 200573 2 SIDE SHAFT
7 100214 60 SCREW,HEXHD
8 120396 4 PLUG,CLOSURE HEX SOCKET
9 140262 6 O RING,PLANET PIN
10 160688 6 PIN,PLANET GEAR
11 203362 378 ROLLER,CYLINDRICAL
12 160748 12 PLANET,THRUST
13 203366 6 PLANET GEAR Used up to 25/08/00
13 206606 6 PLANET GEAR Used from 25/08/00
14 206599 6 RACE,INNER
15 183693 1 BANJO,CRDL
16 160867 12 SPACER,BRG
17 201748 6 CIRCLIP,EXTERNAL
18 160194 2 PLUG,BRONZE THRUST
19 161691 2 PLANET CARRIER
20 201650 1 CIRCLIP,EXTERNAL
21 160803 2 SPACER,SIDESHAFT
22 203373 2 SUN GEAR
23 161138 2 WASHER,THRUST
24 201745 2 PIN:LOCK NUT
25 201744 2 CLIP-SPRING
26 160722 2 LOCKNUT
27 190525 2 WASHER,LOCKNUT Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT Used from 23/05/01
28 201782 2 RING GEAR
29 160711 2 RING GEAR,CARRIER
30 150112 2 CONE,BEARING
31 150113 2 CUP,BEARING
32 160190 8 PLATE,RETAINER
33 160360 8 PLATE,LOCK
34 100149 16 SCREW,HEXHD
35 161784 2 HUB:MACHINED WET BRAKE
36 100510 12 NUT,WHEEL
37 100521 12 WASHER
38 100511 12 STUD,WHEEL

SECTION 3: DRIVETRAIN 3-77

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE ASSEMBLY - CONTINUED

TO DATE: DECEMBER 2011

1
3 6

37 38
36

33 34 44
32 43
27

24 40
7 19 39 41
23 26
20
18
30 31
35
29
8 22
21 25
28
17
9 11
10
12
13
14 16
12

47 4
3 42 46
45
15

42

P008590A
TD0006325

3-78 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE ASSEMBLY - CONTINUED

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
39 150110 1 CONE,BEARING
40 150111 1 SCREW,HEXHD
41 221445 1 COVER:OUTER
42 120334 1 PLUG,MAGNETIC
43 161280 1 CARRIER,SEAL
44 101997 12 CAPSCREW,SOCHD
45 120128 1 PLUG
46 290415 1 BRAKE:LHS
47 290414 1 BRAKE:RHS

SECTION 3: DRIVETRAIN 3-79

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE ASSEMBLY

FROM DATE: JANUARY 2012

31 46
34
32
19
18 48

35
52

33
30
37 24
20 26 45
21 41 44
37
42
43
28
47 29
38
22

49
14
36
50 12
53 25 51
39
40
23 27
9
16

17

11 13

3 6 2
5
8

15 7 10

TD0008946

3-80 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE ASSEMBLY

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100726 12 SCREW
2 100978 4 RIVET, POP
3 120333 1 PLUG, HEX SOCKET
4 120334 1 PLUG, MAGNETIC
5 191547 1 BANJO, CRDL
6 203375 1 PLATE
7 203675 1 FLANGE, INPUT
8 207626 1 PLUG, MAGNETIC
9 207660 1 PLUG
10 221953 1 NUT
11 290415 1 BRAKE, SAHR, LEFT
12 290497 1 BRAKE, SAHR, RIGHT
13 BN009769 2 PIN, ASSY, WEAR INDICATOR
14 BN018073 2 FINAL DRIVE
15 BN018140 1 DIFFERENTIAL
16 BN020429 1 SHAFT, SIDE
17 BN020430 1 SHAFT, SIDE
18 218966 1 CIRCLIP, EXTERNAL
19 217798 1 SUN, GEAR
20 216379 1 THRUST, WASHER
21 216378 1 NUT, HEXAGON
22 216104 1 CLIP, SPRING, EXTERNAL
23 214064 1 COUPLING, S/SHAFT, S/GEAR
24 208066 1 WASHER, THRUST
25 208065 1 RING GEAR, CARRIER
26 208063 3 PLANET GEAR
27 208062 1 RING GEAR
28 207796 1 PLUG
29 207676 1 PLUG, MAGNETIC
30 201748 3 CIRCLIP EXTERNAL-PLANET PIN F
31 201745 1 PIN: LOCK NUT
32 201744 1 CLIP, SPRING
33 191076 1 STUB AXLE, HEAT TREATED
34 162798 1 LOCK, NUT
35 162444 1 P/CARRIER
36 161784 1 HUB: MACHINED WET BRAKE
37 160748 6 PLANET, THRUST
38 160688 3 PIN, PLANET GEAR
39 160360 4 PLT, LOCK
40 160190 4 PLT, RETAINER, RING GEAR
41 150198 3 BEARING, ASS, PLANET

SECTION 3: DRIVETRAIN 3-81

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE ASSEMBLY - CONTINUED

FROM DATE: JANUARY 2012

31 46
34
32
19
18 48

35
52

33
30
37 24
20 26 45
21 41 44
37
42
43
28
47 29
38
22

49
14
36
50 12
53 25 51
39
40
23 27
9
16

17

11 13

3 6 2
5
8

15 7 10

TD0008946

3-82 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE ASSEMBLY - CONTINUED

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
42 150113 1 CUP, BEARING
43 150112 1 CONE, BEARING
44 150111 1 CUP BEARING
45 150110 1 CONE, BEARING
46 150066 1 WASHER, AXLE BEARING
47 140262 3 O RING
48 101991 20 CAPSCREW
49 101205 12 STUD, WHEEL
50 100521 12 WASHER
51 100510 12 NUT, WHEEL
52 100214 29 SCREW
53 100149 8 SCREW

SECTION 3: DRIVETRAIN 3-83

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE MISC. PARTS

2
7

1
1

P008591A
TD0006326

3-84 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE MISC. PARTS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100326 32 NUT,NYLOC
2 160043 8 STUD:AXLE
3 120671 1 BULKHEAD
4 241226 1 HOSE
5 210016 1 BREATHER,RESERVOIR
6 120106 1 CONNECTOR
7 160073 8 STUD,AXLE

SECTION 3: DRIVETRAIN 3-85

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE ASSEMBLY

TO DATE: DECEMBER 2011

3
6

5
38
37
36

4 34
33 32
43
24
40 26
41 39 25
19 7
4 23 22
20
18
35 31 30

29
27 28 8
17
9
10

12
13
16 14
12

15 45
46 46
42 3
21
47

P008592
TD0006330

3-86 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE ASSEMBLY

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320291* 1 AXLE,REAR * THRU DRIVE (FLANGE 160553)
1 320499 1 AXLE,REAR * KNUCKLE JOINT (YOKE 201197)
2 201197 1 YOKE
1 320291 1 AXLE,REAR, THRU DRIVE
2 160553 1 YOKE
3 101991 40 CAPSCREW,SOCHD
4 310170 1 DIFF HEAD
5 160710 2 SHAFT,STUB
6 202018 2 SIDE SHAFT
7 100214 60 SCREW,HEXHD
8 120396 4 PLUG,CLOSURE HEX SOCKET
9 140262 6 O RING,PLANET PIN
10 160688 6 PIN,PLANET GEAR
11 203362 378 ROLLER,CYLINDRICAL
12 160748 12 PLANET,THRUST
13 203366 6 PLANET GEAR Used up to 25/08/00
13 206606 6 PLANET GEAR Used from 25/08/00
14 206599 6 RACE,INNER
15 100461 60 CAPSCREW,SOCHD
16 160867 12 SPACER,BRG
17 201748 6 CIRCLIP,EXTERNAL
18 160194 2 PLUG,BRONZE THRUST
19 161691 2 PLANET CARRIER
20 201747 1 CIRCLIP,EXTERNAL
21 181658 2 CUP,DIFF LOCK
22 203365 2 SUN GEAR Used up to 15/01/99
22 206183 2 SUN GEAR Used from 15/01/99 to 25/08/00
22 206598 2 SUN GEAR Used from 25/08/00
23 160719 2 WASHER,THRUST
24 201745 2 PIN:LOCK NUT
25 201744 2 CLIP-SPRING
26 160722 2 LOCKNUT
27 190525 2 WASHER,LOCKNUT Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT Used from 23/05/01
28 201782 2 RING GEAR Used up to 23/05/01
28 206607 2 RING GEAR Used from 23/05/01
29 160711 2 RING GEAR,CARRIER
30 150112 2 CONE,BEARING
31 150113 2 CUP,BEARING
32 160190 8 PLATE,RETAINER

SECTION 3: DRIVETRAIN 3-87

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE ASSEMBLY - CONTINUED

TO DATE: DECEMBER 2011

3
6

5
38
37
36

4 34
33 32
43
24
40 26
41 39 25
19 7
4 23 22
20
18
35 31 30

29
27 28 8
17
9
10

12
13
16 14
12

15 45
46 46
42 3
21
47

P008592
TD0006330

3-88 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE ASSEMBLY - CONTINUED

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
33 160360 8 PLATE,LOCK
34 100149 16 SCREW,HEXHD
35 161784 2 HUB:MACHINED WET BRAKE
36 100510 12 NUT,WHEEL
37 100521 12 WASHER
38 100511 12 STUD,WHEEL
39 150110 1 CONE,BEARING
40 150111 1 SCREW,HEXHD
41 221445 1 COVER:OUTER
42 120334 1 PLUG,MAGNETIC
43 161280 1 CARRIER,SEAL
44 101997 12 CAPSCREW,SOCHD
45 120128 1 PLUG
46 290414 2 BRAKE:SAHR RH
46 290415 BRAKE:SAHR LH
47 183657 1 BANJO,HSG

SECTION 3: DRIVETRAIN 3-89

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE ASSEMBLY

FROM DATE: JANUARY 2012

3
6

5
38
37
36

4 34
33 32
43
24
40 26
41 39 25
19 7
4 23 22
20
18
35 31 30

29
27 28 8
17
9
10

12
13
16 14
12

49 49

15 45
47 46
42 3
21
48

P008592
TD0006330
TD0008947

3-90 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE ASSEMBLY

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320291* 1 AXLE,REAR * THRU DRIVE (FLANGE 160553)
1 320499 1 AXLE,REAR * KNUCKLE JOINT (YOKE 201197)
2 201197 1 YOKE
1 320291 1 AXLE,REAR, THRU DRIVE
2 160553 1 YOKE
3 101991 40 CAPSCREW,SOCHD
4 310170 1 DIFF HEAD
5 160710 2 SHAFT,STUB
6 202018 2 SIDE SHAFT
7 100214 60 SCREW,HEXHD
8 120396 4 PLUG,CLOSURE HEX SOCKET
9 140262 6 O RING,PLANET PIN
10 160688 6 PIN,PLANET GEAR
11 203362 378 ROLLER,CYLINDRICAL
12 160748 12 PLANET,THRUST
13 203366 6 PLANET GEAR Used up to 25/08/00
13 206606 6 PLANET GEAR Used from 25/08/00
14 206599 6 RACE,INNER
15 100461 60 CAPSCREW,SOCHD
16 160867 12 SPACER,BRG
17 201748 6 CIRCLIP,EXTERNAL
18 160194 2 PLUG,BRONZE THRUST
19 161691 2 PLANET CARRIER
20 201747 1 CIRCLIP,EXTERNAL
21 181658 2 CUP,DIFF LOCK
22 203365 2 SUN GEAR Used up to 15/01/99
22 206183 2 SUN GEAR Used from 15/01/99 to 25/08/00
22 206598 2 SUN GEAR Used from 25/08/00
23 160719 2 WASHER,THRUST
24 201745 2 PIN:LOCK NUT
25 201744 2 CLIP-SPRING
26 160722 2 LOCKNUT
27 190525 2 WASHER,LOCKNUT Used up to 23/05/01
27 190899 2 WASHER,LOCKNUT Used from 23/05/01
28 201782 2 RING GEAR Used up to 23/05/01
28 206607 2 RING GEAR Used from 23/05/01
29 160711 2 RING GEAR,CARRIER
30 150112 2 CONE,BEARING
31 150113 2 CUP,BEARING
32 160190 8 PLATE,RETAINER

SECTION 3: DRIVETRAIN 3-91

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE ASSEMBLY - CONTINUED

FROM DATE: JANUARY 2012

3
6

5
38
37
36

4 34
33 32
43
24
40 26
41 39 25
19 7
4 23 22
20
18
35 31 30

29
27 28 8
17
9
10

12
13
16 14
12

49 49

15 45
47 46
42 3
21
48

P008592
TD0006330
TD0008947

3-92 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE ASSEMBLY - CONTINUED

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
33 160360 8 PLATE,LOCK
34 100149 16 SCREW,HEXHD
35 161784 2 HUB:MACHINED WET BRAKE
36 100510 12 NUT,WHEEL
37 100521 12 WASHER
38 100511 12 STUD,WHEEL
39 150110 1 CONE,BEARING
40 150111 1 SCREW,HEXHD
41 221445 1 COVER:OUTER
42 120334 1 PLUG,MAGNETIC
43 161280 1 CARRIER,SEAL
44 101997 12 CAPSCREW,SOCHD
45 120128 1 PLUG
46 290497 1 BRAKE:SAHR RH
47 290415 1 BRAKE:SAHR LH
48 183657 1 BANJO,HSG
49 BN009769 2 WEAR INDICATOR FROM BAT 22333 (Jan 2013)

SECTION 3: DRIVETRAIN 3-93

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL ASSEMBLY : FRONT AXLE

35
1 34
57
33

11
10 31
7
8
9
52
3 13
15
6
2 29 17
2
5 30
36
27
4 26 32 38

39
21 40
41
28 42 59
58
24
25 2
16
23
44
22
54 43
37 32 45
20

14 18 46 56
12 19 55
47
48

49

51 53
50
TD0007752

3-94 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
DIFFERENTIAL ASSEMBLY : FRONT AXLE

Pin
I
Q Series
T PART
T DESCRIPTION REMARKS
E No.
Y From:
M
To:
1 191704 1 DIFF HEAD: #17 4, 88:1 W/Ctd
2 NSI 1 DIFFERENTIAL CARRIER AND BEARING CAPS
3 221978 1 LOCK: BEARING CAP ADJ. LH
4 200511 1 ADJUSTER, LOCK, RH, E
5 200883 1 PIN, COTTER
6 221035 2 DOWEL, LH, ADJUSTER
7 221027 4 SCREW, BEARING CAP
8 221028 4 WASHER, FLAT
9 221032 2 DOWEL
10 221170 2 BOLT, HEXHD
11 221029 2 WIRE, LOCK
12 221954 1 ADJUSTER, DIFF, BEARING (LH)
13 221942 1 ADJUSTER, DIFF, BEARING, RHS
14 221943 1 CUP, DIFF, BEARING, LHS
15 150064 1 BEARING, CUP
16 221944 1 CONE, DIFF, BEARING, LHS
17 221955 1 CONE, DIFF, BEARING (RH)
18 221956 1 KIT, WHEEL DIFF. CASE ONLY
19 221957 12 SCREW, CAP
22 222992 1 WASHER, THRUST, SIDE GEAR (RH)
23 221945 1 GEAR, SIDE, 39 SPLINE
24 221959 1 CURVIC SIDE GEAR (LH)
25 221949 1 SPIDER
26 221947 4 PINION: SIDE
27 221948 4 WASHER, THRUST, SIDE PINION
28 221960 1 WASHER, THRUST, CURVIC (LH)
29 221961 8 BOLT, C/WHEEL
30 221968 1 COVER: GEAR SUPPORT CASE
31 221962 8 NUT: RING GEAR BOLT
32 222064 1 C/WHEEL & PINION 4,88:1
33 221964 8 PLATE: FRICTION (OD. SPLINED)
34 221965 7 PLT, FRICTION (ID. SPLINED)
35 221966 1 PLATE: PRESSURE
36 221038 1 PLUG, EXPANSION, UPPER
37 200536 1 PLUG, EXPANSION (LOWER)

SECTION 3: DRIVETRAIN 3-95

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
DIFFERENTIAL ASSEMBLY : FRONT AXLE - CONTINUED

35
1 34
57
33

11
10 31
7
8
9
52
3 13
15
6
2 29 17
2
5 30
36
27
4 26 32 38

39
21 40
41
28 42 59
58
24
25 2
16
23
44
22
54 43
37 32 45
20

14 18 46 56
12 19 55
47
48

49

51 53
50
TD0007752

3-96 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
DIFFERENTIAL ASSEMBLY : FRONT AXLE - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
38 221037 1 SHAFT, SHIFT FORK & O-RING ASSY
39 221941 1 SHIFT FORK
40 221041 2 STUD, SHIFT FORK MOUNTING
41 200078 1 SEAL, SHIFT FORK & SPRING ASSY
42 217184 1 COVER, SHIFT FORK, RETAINER ASSY
43 221044 2 WASHER, FLAT
44 221045 2 NUT
45 221950 2 CONE, PINION, BEARING
46 221970 A/R SPACER, PIN. BEARING. 631"
46 221971 A/R SPACER, PIN. BEARING. 635"
46 221972 A/R SPACER, PIN. BEARING. 638"
46 221973 A/R SPACER, PIN. BEARING. 640"
46 221974 A/R SPACER, PIN. BEARING. 642"
46 221975 A/R SPACER, PIN. BEARING. 646"
47 150074 2 BEARING, CUP
48 200543 A/R SHIM, PINION CAGE .003
48 200545 A/R SHIM, PINION CAGE .010
48 200547 A/R SHIM, PINION CAGE .020
48 221951 A/R SHIM, PINION .005
49 221969 1 CAGE, PINION BEARING
50 221979 6 SCREW, BEARING CAGE
51 221958 1 SEAL, OIL
52 190337 1 FLANGE, INPUT, R5341 DIN 165
53 221952 1 WASHER, PINION, NUT
54 221953 1 NUT, PINION
55 200563 1 BEARING, PINION PILOT-80x30x21
56 221963 1 CLUTCH: SLIDING
57 221020 10 COMPRESSION SPRING
58 217182 1 SCREW, ADJUSTING, JAM NUT
59 217183 1 SCREW, ADJUSTING, 12PT

SECTION 3: DRIVETRAIN 3-97

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
DIFFERENTIAL ASSEMBLY : REAR AXLE

46 48
47

64
63

P008597
TD0006332A

3-98 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 DIFFERENTIAL ASSEMBLY : REAR AXLE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 310170 1 DIFF ASSEMBLY
2 NSI 1 LOCK, ADJUSTER
3 221031 1 PIN,COTTER RH
4 221027 4 SCREW,BEARING CAP
5 221028 4 FLAT WASHER
6 221032 2 DOWEL BUSHING
7 221030 1 LOCK,BEARING CAP ADJUSTER R/H
8 221035 2 ADJUSTER DOWEL BUSHING LH
9 221034 2 CAP SCREW LH + RH
10 221029 2 RING GEAR THRUST SCREW
11 221177 1 WHEEL DIFF CASE KIT
12 NSI 1 CASE, DIFF
13 221054 12 CAP SCREWS DIFF CASE
14 221052 1 WHEEL DIFF LESS SIDE GEARS
15 221084 1 SIDE GEAR THRUST WASHER RH
16 221086 4 SIDE PINION
17 221087 4 SIDE PINION THRUST WASHER
18 221088 1 SPIDER
19 221046 1 DIFF BEARING ADJUSTER RH
20 221059 1 SPACER,PINION BEARING
21 221048 1 DIFF BEARING CUP RH
22 221050 1 DIFF BEARING CUP LH
23 221049 1 DIFF BEARING CONE RH
24 221051 1 DIFF BEARING CONE LH
25 221093 1 SIDE GEAR RH 36 SPLINE
26 221092 1 SIDE&CURVIC C/GEAR LH
27 221085 1 SIDE CURVIC GEAR T/WASHER LH
28 221021 1 GEAR SUPPORT CASE COVER
29 221163 1 RING GEAR BOLT & NUT KIT
30 221091 16 NUT,RING GEAR
31 221090 16 BOLT,RING GEAR
32 221013 1 SLIDING CLUTCH
33 221014 13 FRICTION PLATE,TANGED(OD)
34 221015 12 FRICTION PLATE,SPLINED(ID)
35 221018 1 PRESSURE PLATE
36 221019 1 PRESSURE PLATE SNAP RING
37 221020 12 COMPRESSION SPRING
38 222066 1 C,WHEEL & PINION
39 221038 1 UPPER EXPANSION PLUG
40 200536 1 PLUG,WELCH

SECTION 3: DRIVETRAIN 3-99

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIFFERENTIAL ASSEMBLY : REAR AXLE - CONTINUED

46 48
47

64
63

P008597
TD0006332A

3-100 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 DIFFERENTIAL ASSEMBLY : REAR AXLE - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 221037 1 SHIFT FORK SHAFT & O-RING ASSY
42 221026 1 DIFF CARRIER & BRG CAP ASSY
43 221040 1 SHIFT FORK DIFF LOCK
44 221041 2 SHIFT UNIT STUD
45 200078 1 BELLOW,DIFF
46 217184 1 COVER, SHIFT FORK, RETAINER ASSY
47 217182 1 SCREW, ADJUSTING, JAM NUT
48 217183 1 SCREW, ADJUSTING, 12PT
49 221165 1 BEARING,PINION PILOT
50 221023 1 CONE:PINION BEARING-INNER
51 221024 1 CONE:PINION BEARING-OUTER
52 221055 A/R SPACER,PINION BEARING .179"
52 221056 A/R SPACER,PINION BEARING .180"
52 221057 A/R SPACER,PINION BEARING .181"
52 221058 A/R SPACER,PINION BEARING .182"
52 221059 A/R SPACER,PINION BEARING .183"
52 221060 A/R SPACER,PINION BEARING .184"
52 221061 A/R SPACER,PINION BEARING .185"
52 221062 A/R SPACER,PINION BEARING .186"
52 221063 A/R SPACER,PINION BEARING .187"
52 221064 A/R SPACER,PINION BEARING .188"
52 221065 A/R SPACER,PINION BEARING .189"
52 221066 A/R SPACER,PINION BEARING .190"
52 221067 A/R SPACER,PINION BEARING .191"
52 221068 A/R SPACER,PINION BEARING .192"
52 221069 A/R SPACER,PINION BEARING .193"
52 221070 A/R SPACER,PINION BEARING .194"
52 221071 A/R SPACER,PINION BEARING .195"
53 221025 1 WASHER,SPACER,PINION BEARING
54 221073 1 CUP:PINION BEARING (INNER)
55 221074 1 CUP:PINION BEARING
56 221075 A/R SHIM:003-PINION BEARING CAGE
56 221076 A/R SHIM:005-PINION BEARING CAGE
56 221077 A/R SHIM:010-PINION BEARING CAGE
56 221078 A/R SHIM:020-PINION BEARING CAGE
56 221079 A/R SHIM:030-PINION BEARING CAGE
57 221166 1 PINION BRG HOUSING & CUP ASSY
58 221080 6 BEARING CAGE CAP SCREW
59 221167 1 OIL SEAL & RETAINER
60 190380 1 YOKE

SECTION 3: DRIVETRAIN 3-101

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
DIFFERENTIAL ASSEMBLY : REAR AXLE - CONTINUED

46 48
47

64
63

P008597
TD0006332A

3-102 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 DIFFERENTIAL ASSEMBLY : REAR AXLE - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
61 221168 1 FLAT WASHER
62 221169 1 NUT:PINION
63 221044 2 WASHER, FLAT
64 221045 2 NUT

SECTION 3: DRIVETRAIN 3-103

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
BRAKE SYSTEM : AXLE DETAIL

3
19
22
2 2 7

19
6
5

26 24 20 8
8
25
27

FB
SAHR
RB
28

29

17
13
16

CHASSIS
13

15

CHASSIS
13

12

1 8 9 10 11 8

2 3 4 6 2 266292
P008599A
TD0006877

3-104 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 BRAKE SYSTEM : AXLE DETAIL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320499 1 AXLE,REAR
2 120049 4 CONNECT
3 240727 2 HOSE ASSY
4 121030 1 TEE,BRANCH
5 120002 2 CONNECTOR
6 240930 2 HOSE ASSY
7 320500 1 AXLE,FRONT
8 121066 4 CONNECT
9 240105 1 HOSE ASSY
10 121064 1 TEE,UNION
11 240944 1 HOSE ASSY
12 174570 1 PIPE ASSY,BRAKE LINE REAR SA
13 121063 3 UNION,B/HEAD
15 240957 1 HOSE ASSY
16 240926 1 HOSE ASSY
17 174948 1 MTG PLT,BULKHEAD FTG,SAHR
18 240583 1 HOSE
19 120804 2 ELBOW
20 240600 2 HOSE ASSY
22 120365 3 TEE,RUN
23 240534 1 HOSE
24 120961 1 BULKHEAD
25 191545 1 MTG PLT,BULKHEAD FTG
26 240041 1 HOSE
27 241310 1 HOSE
28 214994 1 MANIFOLD, SAHR
29 244317 1 HOSE

SECTION 3: DRIVETRAIN 3-105

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
MANIFOLD - SAHR

2 (P2)
5 (GP 2,3,4)
7 (GP1)

2 (RB)
4 (HP1)

2 (MOD)
3 (HP2)

2 (T)

2 (FB)
1
2 (PB)

TD0006878

3-106 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
MANIFOLD - SAHR

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214994 1 MANIFOLD, SAHR
2 120031 6 CONNECT
3 121306 4 PLUG
4 120316 1 CONNECT
5 201699 4 POINT, TEST, HYD
6 100762 3 BOLT
7 217795 1 SWITCH, PRESSURE 12 BAR NC P/SET

SECTION 3: DRIVETRAIN 3-107

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
BRAKE SYSTEM : CHASSIS DETAIL

16

HYDRAULIC TANK

12
15
14

13
17

12
26

A2 A4 A6 A9 A8 A10 A5 A3 A7
A

MANIFOLD
TANK RETURN
10 26
TO FRONT AXLE BRAKE

18 A5 A4 30 A1

9
VOAC BLOCK

27 29
16 3
28
T P
EMERG
VALVE
A 28

4 9 17

17
17
19
25
7
HP1 RB P
BLOC
SAHR

2
FB PB MOD
7 11

23
21 6
24

5
T

A
VALVE
FOOT

21 1
P

22 5

TD0006876D

3-108 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
BRAKE SYSTEM : CHASSIS DETAIL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210829 1 VALVE BRAKE, PEDAL
2 214994 1 MANIFOLD, SAHR
3 217428 1 BLOCK, MANIFOLD
4 212080 1 VALVE, HYD, EMERG
5 121295 3 ELBOW
6 120365 1 TEE, RUN
7 120313 4 B/H
9 121036 3 ELBOW
10 121066 3 CONNECTOR
11 120805 1 ELBOW
12 121242 2 CONNECTOR
13 210671 1 HANDPUMP
14 120293 1 PLUG
15 120316 1 CONNECTOR
16 244316 2 HOSE
17 244304 4 HOSE
18 244165 1 HOSE
19 240040 1 HOSE
20 240927 3 HOSE
21 241310 2 HOSE
22 240787 1 HOSE
23 244285 1 HOSE
24 241628 1 HOSE
25 244317 1 HOSE
26 241324 2 HOSE
27 122018 2 CONNECTOR
28 210244 2 ACCUMULATOR
29 122025 1 CONNECTOR
30 120814 1 ELBOW

SECTION 3: DRIVETRAIN 3-109

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV D
BRAKE SYSTEM : CHASSIS DETAIL (SIDE CAB)

TO DATE: DECEMBER 2011

16

HYDRAULIC TANK

12
15
14

13
17

12
6

A2 A4 A6 A9 A8 A10 A5 A3 A7
A

MANIFOLD
TANK RETURN
10 26
TO FRONT AXLE BRAKE

18
A1

A5 A4
9
VOAC BLOCK

27
16 3
28
T P
EMERG
VALVE
A

4
9

17

25

HP1 RB P
BLOC
SAHR

2
FB PB MOD

17
21
24

5
T

A
VALVE
FOOT

21 1
P

22 5

TD0007655A

3-110 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
BRAKE SYSTEM : CHASSIS DETAIL (SIDE CAB)
TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210829 1 VALVE BRAKE
2 214994 1 MANIFOLD, SAHR
3 217428 1 BLOCK, MANIFOLD
4 212080 1 VALVE, HYD, EMERG
5 121295 3 ELBOW
6 120365 1 TEE, RUN
9 120101 2 ELBOW
10 121066 1 CONNECTOR
12 121242 2 CONNECTOR
13 210671 1 HANDPUMP
14 120293 1 PLUG
15 120316 1 CONNECTOR
16 244316 2 HOSE
17 244304 1 HOSE
18 244165 1 HOSE
21 241310 2 HOSE
22 240787 1 HOSE
24 241628 1 HOSE
25 244317 1 HOSE
26 241324 1 HOSE
27 122018 1 CONNECTOR
28 210244 1 ACCUMULATOR

SECTION 3: DRIVETRAIN 3-111

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 3-112
31
NEW TEST
POINT BLOCK
33
TANK RETURN 32

A
A1
MANIFOLD 23
A2 A4 A6 A9 A8 A10 A5 A3 A7 3
FROM DATE: JANUARY 2012

20 17

TANK
15
29

HYDRAULIC
P

A
26 27 28
6

T
A6

A4 24 FOOT
A5 VOAC BLOC VALVE 11
5
16 17 10
1 22 P
17 P
8

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
8
18
BRAKE SYSTEM : CHASSIS DETAIL (SIDE CAB)

A
EMERG 30
9 VALVE 4

P
12 14
13 21
2 7
21 7
TO FRONT AXLE BRAKE SAHR
RB P

BLOCK
PB MOD FB

HP1

GP1 GP3

16 19
12 25

REV B
SECTION 3: DRIVETRAIN
TD0008915-B
BRAKE SYSTEM : CHASSIS DETAIL (SIDE CAB)
FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210829 1 VALVE BRAKE
2 214994 1 MANIFOLD, SAHR
3 217428 1 BLOCK, MANIFOLD
4 212080 1 VALVE, HYD, EMERG
5 121295 3 ELBOW
6 120365 1 TEE, RUN
7 241065 2 HOSE
8 121440 2 CONNECT
9 121036 2 CONNECT
10 121066 1 CONNECTOR
11 203846 2 GAUGE
12 121242 2 CONNECTOR
13 210671 1 HANDPUMP
14 120293 1 PLUG
15 120316 1 CONNECTOR
16 244316 2 HOSE
17 244304 1 HOSE
18 244165 1 HOSE
19 120316 2 CONNECT
20 120372 1 ELBOW
21 241310 2 HOSE
22 240787 1 HOSE
23 BN024922 1 HOSE
24 241628 1 HOSE
25 244317 1 HOSE
26 241324 1 HOSE
27 122018 1 CONNECTOR
28 210244 2 ACCUMULATOR
29 243630 1 HOSE
30 121038 1 TEE, RUN
31 201737 1 POINT, TEST
32 120933 1 CONNECT
33 NSI 1 TEST POINT BLOCK

SECTION 3: DRIVETRAIN 3-113

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
BRAKE ASSEMBLY (S.A.H.R)

23

22

21
17

19 2

20
3
4

18 6
8 5
16 15
14
7
9 11
8
13
31 12 11

29

28
26
27
26

25
24

30

P008602
TD0006335

3-114 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 BRAKE ASSEMBLY (S.A.H.R)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290415 * 1 BRAKE,LHS * Includes items 2 to 31
1 290414 1 BRAKE, RHS * Includes items 2 to 31
2 221444 1 COVER,OUTER RH
2 221445 1 COVER,OUTER LH
3 221443 32 WASHER,HARDENED
4 221442 32 SCREW,CAP
5 221468 2 PLUG ASSY
6 NSI 1 O-RING
7 221470 4 PLUG ASSY
8 NSI 1 O-RING
9 221449 2 PLUG,MAGNETIC
10 221460 2 SCREW,CAP
11 221461 2 WASHER,HARDENED
12 221462 1 BRACKET
13 221463 1 PLUG
14 221464 14 SCREW,CAP
15 221465 14 WASHER,HARDENED
16 221466 2 FITTING,ASSY BRAKE
17 221469 2 PLUG ASSY
18 NSI 1 O-RING
19 221448 2 SCREW,BLEEDER
20 221446 58 PIN,BRAKE SPRING
20 221447 2 PIN
21 221451 60 SPRING
22 221450 2 COVER,INNER
23 221452 2 PISTON
24 221453 4 SEAL,OIL
25 221454 2 SPACER
26 221455 14 DISC,STATIONARY
27 221456 12 DISC,ASSY-FRICTION
28 221457 2 SPACER
29 217597 * 1 HOUSING,BRAKE LH * Used on 290415
29 217596 * 1 HOUSING,BRAKE RH * Used on 290414
30 221459 6 PLUG
31 221467 2 SEAL,ASSY-OIL

SECTION 3: DRIVETRAIN 3-115

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COOLING SYSTEM : FRONT AXLE

12

25

TD0006022A

3-116 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 COOLING SYSTEM : FRONT AXLE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320500 1 AXLE,FRONT
2 120049 2 CONNECTOR
3 240041 2 HOSE
4 120961 1 BULKHEAD, TEE (WITH NUT)
5 121101 1 ELBOW
6 121043 1 ADAPTOR
7 201966 1 FILTER,UNIT
8 210216 1 VALVE,CHECK,SAHR SUCTION
9 241336 1 HOSE
10 190031 1 ADAPTOR
11 120122 1 ELBOW
12 210816 1 PUMP,DOUBLE,ZF TYPE ADE SAHR
13 120118 1 FTG, SUCTION
14 190073 2 ADAPTOR
15 240907 1 HOSE
16 121043 1 ADAPTOR
17 240117 1 HOSE
18 100821 2 CAPSCREW,SOCHD
19 241500 1 HOSE
20 120100 1 ELBOW
21 120284 2 REDUCER
22 120869 2 CONNECTOR
23 170035 1 QUICK COUPLER
25 217732 1 COUPLING (SPARE PART NUMER)

SECTION 3: DRIVETRAIN 3-117

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
COOLING SYSTEM : REAR AXLE

30
18
19
17
20
16

21
15

14
22
10
13 41
23
38
11 31 39

10 22

24 32
12
11
31 35

10
25

9 6

36 33

6
34

8 41

7 27

6
40 5
29 2 4 3 26 29 1

TD0006336
TD0006880A

3-118 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 COOLING SYSTEM : REAR AXLE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 320499 1 AXLE,REAR
2 240534 1 HOSE
3 240600 1 HOSE
4 121030 1 TEE,BRANCH
5 120002 1 CONNECTOR
6 120247 1 REDUCER
7 210012 1 FILTER,HYD
8 120023 1 CONNECTOR
9 174572 1 PIPE ASSY
10 121063 3 UNION
11 120035 2 CONNECTOR
12 240957 1 HOSE
13 240926 1 HOSE
14 174948 1 MTG PLT
15 240403 1 HOSE
16 190031 1 ADAPTOR
17 120122 1 ELBOW
18 210816 1 PUMP,DOUBLE,ZF TYPE ADE SAHR
19 120121 1 REDUCER
20 190073 1 ADAPTOR
21 241317 1 HOSE
22 120298 2 CONNECTOR
23 240025 1 HOSE
24 240243 1 HOSE
25 173452 1 PIPE ASSY
26 121043 2 CONNECTOR
27 240318 1 HOSE
29 120049 2 CONNECTOR
30 100821 2 CAPSCREW,SOCHD
31 120284 2 REDUCER
32 201966 1 FILTER,UNIT
33 210216 1 VALVE,CHECK,SAHR SUCTION
34 173453 1 PIPE ASSY,SUCTION,SAHR,SHORT
35 120035 1 QUICK COUPLER
36 140123 2 WASHER, DOWTY
39 120851 1 NIPPLE
40 120805 1 ELBOW
41 120751 1 UNION
42 120035 1 CONNECTOR

SECTION 3: DRIVETRAIN 3-119

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE WHEEL ASSEMBLY : B30L

P008608
TD0006337

3-120 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE WHEEL ASSEMBLY : B30L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261248 2 WHEEL SET
2 190231 1 WHEEL
3 200437 1 VALVE,JUMBO SWIVEL
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 202957 1 TYRE,UNDER GRO

SECTION 3: DRIVETRAIN 3-121

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE WHEEL ASSEMBLY : B30L/B35L

P008608
TD0006338

3-122 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE WHEEL ASSEMBLY : B30L/B35L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261261 2 WHEEL SET
2 190285 1 WHEEL
3 200437 1 VALVE,JUMBO SWIVEL
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 202962 1 TYRE

SECTION 3: DRIVETRAIN 3-123

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE WHEEL ASSEMBLY : B30L

6
2

4 3
5

NOTE: DRAWING TO BE CHECKED WITH HARDWARE!!!

LOCK RING FACE INSIDE
CAN ONLY BE FITTED TO BRAKE HUBS MODIFIED

TD0008945-A

3-124 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE WHEEL ASSEMBLY : B30L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 267837 2 WHEEL SET
2 191739 1 WHEEL
3 200437 1 VALVE,JUMBO SWIVEL
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 201972 1 TYRE, MICH, XADN

SECTION 3: DRIVETRAIN 3-125

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE WHEEL ASSEMBLY : B30L

6
2

4 3
5

NOTE: DRAWING TO BE CHECKED WITH HARDWARE!!!

LOCK RING FACE INSIDE
CAN ONLY BE FITTED TO BRAKE HUBS MODIFIED

TD0008945-A

3-126 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE WHEEL ASSEMBLY : B30L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 267836 2 WHEEL SET
2 191740 1 WHEEL
3 200437 1 VALVE, JUMBO SWIVEL
4 200438 1 SPUD, TUBELESS
5 200743 1 VALVE, REDUCER
6 271835 1 TYRE, MICH, XMINE D2

SECTION 3: DRIVETRAIN 3-127

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT AXLE WHEEL ASSEMBLY : B25L

P009884
TD0006339

3-128 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT AXLE WHEEL ASSEMBLY : B25L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 260322 2 WHEEL SET
2 190266 1 RIM
3 200437 1 VALVE,JUMBO SWIV
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 201342 1 TYRE

SECTION 3: DRIVETRAIN 3-129

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE WHEEL ASSEMBLY : B25L

P009885
TD0006340

3-130 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE WHEEL ASSEMBLY : B25L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 260273 2 WHEEL SET
2 190231 1 RIM 5 PCE
3 200437 1 VALVE,JUMBO SWIV
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 201341 1 TYRE

SECTION 3: DRIVETRAIN 3-131

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR AXLE WHEEL ASSEMBLY : B35L

P009885
TD0006340

3-132 SECTION 3: DRIVETRAIN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR AXLE WHEEL ASSEMBLY : B35L

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 263146 2 WHEEL SET
2 190987 1 RIM 5 PCE
3 200437 1 VALVE,JUMBO SWIV
4 200438 1 SPUD,TUBELESS
5 200743 1 VALVE,REDUCER
6 202957 1 TYRE

SECTION 3: DRIVETRAIN 3-133

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 4: HYDRAULICS

SECTION 4: HYDRAULICS 4-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV K
 4-2
A
A1
38 TANK R-MANIFOLD 39
66
A2 A4 A6 A9 A8 A10 A5 A3 A7
45
35

40

MP2
MP1
61 45° 45°

MP1
MP1 MP2 A B T2

T3
63
51

P2
17 62 31
VOAC BLOCK
HYDRAULIC SYSTEM

16

P1
20 25

L1 L2
M4 D L3 P3

11
32

HYDRAULIC TANK
30 28 20 5
19 26
25 1
34 9 T P LS 2 21
69
11 50 48 56 27
12 55 8
42 33 60 64 ORBITAL VALVE 6
37
46 7 65 R L
49 47
18 59
43 10 15 58 5 68
57 52 53 70 1
19
13 12 54 20

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
12 4
37 3
12
3
12 44
14
13
LHS

67
24
22
41
RHS

12
23
36
42

266292

REV C
TD0006872B

SECTION 4: HYDRAULICS
HYDRAULIC SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 122017 4 CONNECTOR
2 122032 1 ELBOW
3 122018 4 CONNECTOR
4 122107 2 TEE, RUN
5 122196 4 CONNECTOR
6 122035 1 CONNECTOR
7 122099 1 ELBOW
8 122033 2 CONNECTOR
9 122192 1 ELBOW
10 122032 1 ELBOW
11 122069 2 ELBOW
12 122013 8 CONNECTOR
13 121165 2 CONNECTOR
14 122091 2 CONNECTOR
15 122559 1 ELBOW
16 122017 1 CONNECTOR
17 122025 1 ELBOW
18 204169 2 CLAMP, SEALING
19 203538 4 CLAMP, SEALING
20 244155 5 HOSE
21 241332 1 HOSE
22 244156 2 HOSE
23 243339 1 HOSE
24 243338 1 HOSE
25 243216 1 HOSE
26 241337 1 HOSE
27 243026 1 HOSE
28 243315 1 HOSE
29 243216 1 HOSE
30 241518 1 HOSE
31 241522 1 HOSE
32 243746 1 HOSE
33 203978 1 HOSE, SUCTION
34 241329 2 HOSE
35 241517 3 HOSE
36 241505 2 HOSE
37 241321 4 HOSE
38 244321 1 HOSE
39 244322 1 HOSE
40 210907 1 VALVE, MANIFOLD

SECTION 4: HYDRAULICS 4-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
 4-4
A
A1
38 TANK R-MANIFOLD 39
66
A2 A4 A6 A9 A8 A10 A5 A3 A7
45
35

40

MP2
MP1
61 45° 45°

MP1
MP1 MP2 A B T2

T3
63
51

P2
17 62 31
16 VOAC BLOCK

P1
20 25

L1 L2
M4 D L3 P3

11
32

HYDRAULIC TANK
30 28 20 5
19 26
25 1
34 9 T P LS 2 21
69
11 50 48 56 27
12 55 8
42 33 60 64 ORBITAL VALVE
HYDRAULIC SYSTEM - CONTINUED

37 6
46 7 65 R L
49 47
18 59
43 10 15 58 5 68
57 52 53 70 1
19
13 12 54 20

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
12 4
37 3
12
3
12 44
14
13
LHS

67
24
22
41
RHS

12
23
36
42

266292

REV C
TD0006872B

SECTION 4: HYDRAULICS
HYDRAULIC SYSTEM - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 230306 1 CYL, STEER, RHS
42 230048 2 CYLINDER, TIP
43 180649 1 ASSY, PIPE, TIP-CYL
44 230305 1 CYL, STEER, LHS
45 217428 1 MANIFOLD, TANK RETURN
46 140731 1 O-RING
48 120238 2 FLANGE, HALF"
49 101350 12 BOLT
50 100952 4 CAP SCREW
51 243396 1 HOSE
52 140159 1 O-RING
53 100212 2 SCREW, HEX
54 241322 1 HOSE, SUCTION
55 100536 2 WASHER
56 100365 2 SCREW, HEX
57 100424 2 WASHER
58 210791 1 VALVE, CHECK/STEER, D#ADT
59 100847 4 CAPSCREW, SOCHD
60 100848 4 CAPSCREW, SOCHD
61 201738 3 TEST POINT
62 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
63 122049 3 CONNECTOR
64 210247 1 VALVE, STEERING
65 100023 4 CAPSCREW, SOCHD
66 192167 1 TANK, HYDRAULICS
67 192177 1 BULKHEAD, REAR
68 191687 1 BULKHEAD, FRONT
69 210431 1 PUMP, MAIN
69 212103 1 PUMP, MAIN ALTERNATIVE
70 210493 1 PUMP, EMERG STEERING

SECTION 4: HYDRAULICS 4-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
HYDRAULIC SYSTEM (SIDE CAB)

TO DATE: DECEMBER 2011

5 68
5
6 22
35 44
20
25

LS
LHS

ORBITAL VALVE
2
21 4 3

L
24

R
T
23
20 1 3
1
RHS
40 22 64 65
27
7 41

28 59
39 T3 P2 P1 L1 L2
29 58
60
P3

70
T2

15
8
VOAC BLOCK

L3

5352
B

9
D

57
A

55 54
M4

56 47
MP2
45°

18
34 48
MP1

19
45°

50 49
10 46
11
45 30
14
69
A1
A2 A4 A6 A9 A8 A10 A5 A3 A7
TANK R-MANIFOLD

33

67
A
51 31
12 12
35 63
36

12 43 13
MP2 MP1 MP1
32

62 12
17 61 19 13
38
16 11
37
37 12
HYDRAULIC TANK
12
66

42
42

TD0008341-B

4-6 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
HYDRAULIC SYSTEM (SIDE CAB)

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 122017 4 CONNECTOR
2 122032 1 ELBOW
3 122018 4 CONNECTOR
4 122107 2 TEE, RUN
5 120678 4 CONNECTOR
6 122035 1 CONNECTOR
7 122099 1 ELBOW
8 122033 2 CONNECTOR
9 122192 1 ELBOW
10 122032 1 ELBOW
11 122069 2 ELBOW
12 122013 8 CONNECTOR
13 121165 2 CONNECTOR
14 122091 2 CONNECTOR
15 122559 1 ELBOW
16 122017 1 CONNECTOR
17 122025 1 ELBOW
18 204169 2 CLAMP, SEALING
19 203538 4 CLAMP, SEALING
20 244156 4 HOSE
21 243442 1 HOSE
22 243121 3 HOSE
23 243339 1 HOSE
24 243338 1 HOSE
27 243026 1 HOSE
28 243315 1 HOSE
29 243216 1 HOSE
30 241518 1 HOSE
31 241522 1 HOSE
32 243746 1 HOSE
33 203978 1 HOSE, SUCTION
34 241329 2 HOSE
35 241517 5 HOSE
36 241505 2 HOSE
37 241321 4 HOSE
38 244321 1 HOSE
39 244322 1 HOSE
40 210907 1 VALVE, MANIFOLD

SECTION 4: HYDRAULICS 4-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULIC SYSTEM (SIDE CAB) - CONTINUED

TO DATE: DECEMBER 2011

5 68
5
6 22
35 44
20
25

LS
LHS

ORBITAL VALVE
2
21 4 3

L
24

R
T
23
20 1 3
1
RHS
40 22 64 65
27
7 41

28 59
39 T3 P2 P1 L1 L2
29 58
60
P3

70
T2

15
8
VOAC BLOCK

L3

5352
B

9
D

57
A

55 54
M4

56 47
MP2
45°

18
34 48
MP1

19
45°

50 49
10 46
11
45 30
14
69
A1
A2 A4 A6 A9 A8 A10 A5 A3 A7
TANK R-MANIFOLD

33

67
A
51 31
12 12
35 63
36

12 43 13
MP2 MP1 MP1
32

62 12
17 61 19 13
38
16 11
37
37 12
HYDRAULIC TANK
12
66

42
42

TD0008341-B

4-8 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
HYDRAULIC SYSTEM - CONTINUED (SIDE CAB)

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 230306 1 CYL, STEER, RHS
42 230048 2 CYLINDER, TIP
43 180649 1 ASSY, PIPE, TIP-CYL
44 230305 1 CYL, STEER, LHS
45 217428 1 MANIFOLD, TANK RETURN
46 140731 1 O-RING
48 120238 2 FLANGE, HALF"
49 101350 12 BOLT
50 100952 4 CAP SCREW
51 243396 1 HOSE
52 140159 1 O-RING
53 100212 2 SCREW, HEX
54 241322 1 HOSE, SUCTION
55 100536 2 WASHER
56 100365 2 SCREW, HEX
57 100424 2 WASHER
58 210791 1 VALVE, CHECK/STEER, D#ADT
59 100847 4 CAPSCREW, SOCHD
60 100848 4 CAPSCREW, SOCHD
61 201738 3 TEST POINT
62 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
63 122049 3 CONNECTOR
64 210247 1 VALVE, STEERING
65 100023 4 CAPSCREW, SOCHD
66 192167 1 TANK, HYDRAULICS
67 192177 1 BULKHEAD, REAR
68 191687 1 BULKHEAD, FRONT
69 210431 1 PUMP MAIN
69 212103 1 PUMP MAIN, ALTERNATIVE
70 210493 1 PUMP, EMERG STEERING

SECTION 4: HYDRAULICS 4-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
 4-10
26

A
A1
38 TANK R-MANIFOLD 39 47
66 71
A2 A4 A6 A9 A8 A10 A5 A3 A7
45
35

40 72

MP2
25

MP1
FROM DATE: JANUARY 2012

61 45° 45°

MP1
MP1 MP2 A B T2

T3
5 63
51 47

P2
17 62 31
16 VOAC BLOCK

P1
21

L1 L2
M4 D L3 P3

11
32

HYDRAULIC TANK
20
30 28
19
1
HYDRAULIC SYSTEM (SIDE CAB)

9 25 T P LS 2
34 11 50 48 56 27
12 69 55 8
42 33 60 64 ORBITAL VALVE
37
46 7 65 R L
49 47
18 59
43 10 15 58
57 52 53 70 1
19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
13 12 54 20
12 4
37 3
12
3
12 44
14
13
LHS

67
24
41
RHS

12
23
36
42

REV A
TD0009050-B

SECTION 4: HYDRAULICS
HYDRAULIC SYSTEM (SIDE CAB)

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 122017 4 CONNECTOR
2 122032 1 ELBOW
3 122018 4 CONNECTOR
4 122107 2 TEE, RUN
5 120129 1 CONNECT
7 122099 1 ELBOW
8 122033 2 CONNECTOR
9 122192 1 ELBOW
10 122032 1 ELBOW
11 122069 2 ELBOW
12 122013 8 CONNECTOR
13 121165 2 CONNECTOR
14 122091 2 CONNECTOR
15 122559 1 ELBOW
16 122017 1 CONNECTOR
17 122025 1 ELBOW
18 204169 2 CLAMP, SEALING
19 203538 4 CLAMP, SEALING
20 BN022965 1 HOSE
21 243501 1 HOSE
22 BN022962 1 HOSE
23 243339 1 HOSE
24 243338 1 HOSE
25 BN023558 1 HOSE
26 BN023557 1 HOSE
27 243026 1 HOSE
28 243315 1 HOSE
29 243216 1 HOSE
30 241518 1 HOSE
31 241522 1 HOSE
32 243746 1 HOSE
33 203978 1 HOSE, SUCTION
34 241329 2 HOSE
35 241517 5 HOSE
36 241505 2 HOSE
37 241321 4 HOSE
38 244321 1 HOSE
39 244322 1 HOSE
40 210907 1 VALVE, MANIFOLD
41 BN022467 1 CYL, STEER, RHS
42 230048 2 CYLINDER, TIP
43 180649 1 ASSY, PIPE, TIP-CYL

SECTION 4: HYDRAULICS 4-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 4-12
26

A
A1
38 TANK R-MANIFOLD 39 47
66 71
A2 A4 A6 A9 A8 A10 A5 A3 A7
45
35

40 72

MP2
25

MP1
FROM DATE: JANUARY 2012

61 45° 45°

MP1
MP1 MP2 A B T2

T3
5 63
51 47

P2
17 62 31
16 VOAC BLOCK

P1
21

L1 L2
M4 D L3 P3

11
32

HYDRAULIC TANK
20
30 28
19
25 1
34 9 T P LS 2
69
11 50 48 56 27
12 55 8
42 33 60 64 ORBITAL VALVE
37
46 7 65 R L
49 47
18 59
43 10 15 58
57 52 53 70 1
19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
13 12 54 20
12 4
HYDRAULIC SYSTEM (SIDE CAB) - CONTINUED

37 3
12
3
12 44
14
13
LHS

67
24
41
RHS

12
23
36
42

REV A
TD0009050-B

SECTION 4: HYDRAULICS
HYDRAULIC SYSTEM (SIDE CAB) - CONTINUED

FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
44 BN022465 1 CYL, STEER, LHS
45 217428 1 MANIFOLD, TANK RETURN
46 140731 1 O-RING
47 120216 2 ELBOW
48 120238 2 FLANGE, HALF"
49 101350 12 BOLT
50 100952 4 CAP SCREW
51 243396 1 HOSE
52 140159 1 O-RING
53 100212 2 SCREW, HEX
54 241322 1 HOSE, SUCTION
55 100536 2 WASHER
56 100365 2 SCREW, HEX
57 100424 2 WASHER
58 210791 1 VALVE, CHECK/STEER, D#ADT
59 100847 4 CAPSCREW, SOCHD
60 100848 4 CAPSCREW, SOCHD
61 201738 3 TEST POINT
62 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
63 122049 3 CONNECTOR
64 210247 1 VALVE, STEERING
65 100023 4 CAPSCREW, SOCHD
66 192167 1 TANK, HYDRAULICS
67 192177 1 BULKHEAD, REAR
68 188388 1 CAB, FIREWALL
69 210492 1 PUMP, MAIN
70 210493 1 PUMP, E/STEER
71 120392 1 PLUG
72 203376 1 COOLER, OIL

SECTION 4: HYDRAULICS 4-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULIC SYSTEM, FRONT CHASSIS (VOAC)

(MP2) (MP1) 12
17
2

10

16 9 12
15

10

6
1
3

14
8
6
5

11

13

TD0006922

4-14 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULIC SYSTEM, FRONT CHASSIS (VOAC)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VALVE, MANIFOLD, PARKER, SMLL
2 201737 6 TEST POINT, 6 MOR
3 122156 1 CONNECT
4 122068 1 CONNECT
5 122049 2 CONNECT
6 122047 2 ELBOW
7 122021 1 CONNECT
8 122014 1 ELBOW
9 120238 6 FLANGE
10 120040 2 PLUG
11 100370 4 WASHER, HARDENED
12 100225 12 CAPSCREW
13 100178 4 SCREW, HEXHD
14 122012 1 CONNECT
15 120031 1 CONNECT
16 120253 1 PLUG
17 122098 2 ELBOW

SECTION 4: HYDRAULICS 4-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULIC - TANK RETURN, MANIFOLD

(A)
2
(A8)
5
(A9)
6

(A10)
5

11

(A1)
3
10 (A2)

4 (A3)

9 (A5)
1 8 (A6)

7 (A7)

13

12

TD0006874

4-16 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 HYDRAULIC - TANK RETURN, MANIFOLD

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 217428 1 BLOCK, MANIFOLD, TANK LINES
2 122025 1 CONNECT, 20MORS-20MORB
3 122019 1 CONNECT, 16MORS-16MORB
4 122016 1 CONNECT, 8MORS-12MORB
5 121306 2 PLUG, 4MORB, HEX HD
6 120588 1 PLUG, M14 X 1.5, HOLLOW HEX
7 120253 1 PLUG, 6MORB, HEX HD
8 121066 1 CONNECT, 8MJIC-6MOR
9 120031 1 CONNECT, 8MJIC-8MOR
10 120045 1 PLUG, 12MORB, HEX HD
11 120040 1 PLUG, 8MORB, HEX HD
12 100084 1 BOLT, HEXHD 8.8 DIN931 YZ
13 100062 1 WASHER, FLAT, 8.4 X 17 X 1.6 YZ

SECTION 4: HYDRAULICS 4-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (RHS) TO DATE: October 2012

1
14
16

10
17 9
8
6
4 13
18
5

3 7
12

2 11

P003794
TD0006343

4-18 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (RHS)

TO DATE: October 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230305 1 STEERING CYLINDER Includes Items 2 to 18
2 140005 1 KIT, SEAL Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, PISTON
6 140103 1 RING, BACKUP
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, WIPER
11 180507 1 ROD Includes Items 12 to 13
12 100333 1 NUT, CASTLE
13 150095 1 BEARING, SPHERICAL
14 181993 1 BARREL Includes Items 15 to 16
15 150095 1 BEARING, SPHERICAL
16 201495 2 CIRCLIP
17 161286 1 NECKBUSH
18 161317 1 PISTON

SECTION 4: HYDRAULICS 4-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (RHS) FROM DATE: November 2012

7 8 3 12 10 11 9 2 1 4 5 6

197 STROKE=458 253

DEAD LENGTH DEAD LENGTH
CLOSED 908
OPEN 1366
11

6
5

4
1

2
3
8
7
8
12

10

TD0008895

4-20 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (RHS)

From Date: November 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
BN022467 CYLINDER STEER
1 140020 1 O-RING
2 140103 1 RING, ANTI-EXTRUSION
3 140150 1 O-RING
4 140159 1 O-RING
5 140165 1 U SEAL
6 140346 1 SEAL, WIPER
7 140465 1 SEAL, PISTON
8 140481 2 WEARBAND, PISTON
9 161286 1 N/BUSH
10 180507 1 ROD, CYL, STEER
11 181993 1 BARREL
12 161020 1 PISTON

SECTION 4: HYDRAULICS 4-21

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (LHS) TO DATE: OCTOBER 2012

1
14
16

15

10
17 9
8
4 6
13
18
5

3 7
12

2 11

P003800
TD0006344

4-22 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STEERING CYLINDER (LHS)

TO DATE: OCTOBER 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230306 1 STEERING CYLINDER Includes Items 2 to 18
2 140005 1 KIT, SEAL Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, PISTON
6 140103 1 RING, BACKUP
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, WIPER
11 180507 1 ROD Includes Items 12 to 13
12 100333 1 NUT, CASTLE
13 150095 1 BEARING, SPHERICAL
14 181994 1 BARREL Includes Items 15 to 16
15 150095 1 BEARING, SPHERICAL
16 201495 2 CIRCLIP
17 161286 1 NECKBUSH
18 161317 1 PISTON

SECTION 4: HYDRAULICS 4-23

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CYLINDER (LHS) FROM DATE: NOVEMBER 2012

6 4 5 1 2 9 10 11 3 12 8 7

253 STROKE=458 197

DEAD LENGTH DEAD LENGTH
CLOSED 908
OPEN 1366

11

12

8
7
2

1 8
3

5 9
6

10

TD0008896

4-24 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STEERING CYLINDER (LHS)

FROM DATE: NOVEMBER 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
BN022465 CYLINDER STEER
1 140020 1 O-RING
2 140103 1 RING, ANTI-EXTRUSION
3 140150 1 O-RING
4 140159 1 O-RING
5 140165 1 U SEAL
6 140346 1 SEAL, WIPER
7 140465 1 SEAL, PISTON
8 140481 2 WEARBAND, PISTON
9 161286 1 N/BUSH
10 180507 1 ROD, CYL, STEER
11 181993 1 BARREL
12 161020 1 PISTON

SECTION 4: HYDRAULICS 4-25

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ROTATION PUMP

1
27 23

24
26

25
20
19 18 17

22

16 13
12
15
21 10
14

2 11

4
5 7
8

6
9

28

TD0004625A

4-26 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 ROTATION PUMP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210493 1 PUMP, EMERGENCY STEER NG
2 223654 1 ROTARY, GROUP
3 223648 1 PLATE, D STR BUT ON
4 222285 1 SHIM
5 222287 1 BEARING, TAPERED, ROLLER
6 222290 1 O RING
7 223214 1 PIN, DOWEL
8 226025 1 PLATE, PORT
9 223661 4 SCREW, SOC HEAD
10 223657 1 PLATE, SWASH
11 222288 2 SHELL, CRADLE
12 222284 1 SPRING
13 223658 1 SHAFT, DRIVE
14 222286 1 BEARING, TAPERED, ROLLER
15 222289 1 SEAL, SHAFT
16 221366 1 CIRCLIP
17 222308 1 PLUG
18 222277 1 O RING
19 223655 1 PISTON, CONTROL
20 222280 1 ROD, PISTON
21 222281 1 HOUSING, PUMP
22 221367 1 PLUG
23 223247 1 VALVE, PILOT
24 223674 4 WASHER, DOWTY, PILOT VALVE CAPS
25 218842 3 O RING
26 223220 1 PLUG
27 223219 4 SCREW, CAP
28 223213 1 PLUG

SECTION 4: HYDRAULICS 4-27

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
HYDRAULIC PUMP A10V

P008366
TD0006346

4-28 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULIC PUMP A10V

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210431 1 PUMP,HYD,H-A10VO
2 223219 4 CAP SCREW
3 223247 1 PILOT VALVE DFRI COMPLETE
4 223220 1 PLUG
5 223218 3 O-RING
6 100256 4 CAPSCREW,SOCHD
7 223244 4 O-RING
8 226039 1 PLATE,PORT A10V
9 223213 1 TEAR-OFF-PLUG
10 223214 1 DOWEL PIN
11 223246 1 PLUG VSTI
12 226046 1 PISTON,CONTROL
13 226047 1 GUIDE,PISTON
14 223259 1 COUNTER PISTON
15 223261 1 SPRING
16 223260 1 SPRING
17 226037 1 GROUP,ROTARY A10V 71/31R-COMPL
18 224693 3 PIN,PRESSURE A10 71
19 223248 9 PISTON A10 71
20 223238 1 TUNING DISC A10 63
21 223240 1 TAPERED ROLLER BEARING
22 223237 1 DISC 57X49X3
23 223235 1 SWASH PLATE A10V/1/31R
24 223241 2 CRADLE,SHELL
25 226040 1 SHAFT,DRIVE
26 223239 1 TAPERED ROLLER BEARING
27 223243 1 O-RING
28 223233 1 PUlMP HOUSING
29 223212 1 PLUG
30 140062 1 O RING,
31 223245 1 SEEGER-V-RING
32 223242 1 SHAFT SEAL

SECTION 4: HYDRAULICS 4-29

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
VOAC BLOCK, HYDRAULIC - VALVE POSITION

1 16 12
32

14

19 16 10 10
5 9
9 17,18 11
7
6
6 21,22

23
2
15
20,24

9,10 9,10
12

9,10
13
15
12
16
8
32

6
9,10 3,4

TD0003660

4-30 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 VOAC BLOCK, HYDRAULIC - VALVE POSITION

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210907 1 VALVE MANIFOLD
2 224398 1 VALVE, PRESSURE RELIEF [ALSO ORDER SEAL KIT ITEM 25]
3 224399 1 ORIFICE, 2.5
4 221418 1 VALVE, CHECK
5 226848 1 VALVE, SHUTTLE
6 226849 1 VALVE, PRESSURE REDUCING [ALSO ORDER SEAL KIT ITEM 31]
7 221417 2 VALVE, RELIEF UNLOADING [ALSO ORDER SEAL KIT ITEM 25]
8 221425 1 VALVE, PRESSURE RELIEF
9 221420 4 VALVE, DIRECTIONAL CONTROL, 24V [ALSO ORDER SEAL KIT ITEM 26]
10 224363 4 COIL, DIRECTIONAL CONTROL, 24V
11 224400 1 ORIFICE, SCREW, 0.7
12 226850 1 VALVE, STEERING PRIORITY
13 224401 1 VALVE, CHECK [ALSO ORDER SEAL KIT ITEM 27]
14 224405 1 VALVE, CHECK [ALSO ORDER SEAL KIT ITEM 28]
15 224402 2 VALVE, SHUTTLE [ALSO ORDER SEAL KIT ITEM 29]
16 224406 5 VALVE, PRESSURE RELIEF
17 226851 2 COIL, DIRECTIONAL CONTROL
18 226852 2 ORIFICE WASHER, 1.2
19 226853 1 ORIFICE WASHER, 1.2
20 226855 1 VALVE, SHUTTLE, LS
21 224442 1 VALVE, DIRECTIONAL CONTROL, 24V [ALSO ORDER SEAL KIT ITEM 26]
22 224430 1 COIL, SOLENOID, 24V
23 226879 1 VALVE, PRESSURE REDUCING [ALSO ORDER SEAL KIT ITEM 30]
24 121353 1 ORIFICE, 1mm
25 221422 KIT, SEAL [NOT ILLUSTRATED]
26 221423 A/R KIT, SEAL [NOT ILLUSTRATED]
27 224412 A/R KIT, SEAL [NOT ILLUSTRATED]
28 221424 A/R KIT, SEAL [NOT ILLUSTRATED]
29 224413 A/R KIT, SEAL [NOT ILLUSTRATED]
30 226856 A/R KIT, SEAL [NOT ILLUSTRATED]
31 226857 A/R KIT, SEAL [NOT ILLUSTRATED]
32 226858 1 VALVE, BIN TIP SECTION COMPLETE

SECTION 4: HYDRAULICS 4-31

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
VOAC BLOCK B

10
11

2, 6
7

23

3, 9 19
12, 4

22
15
13

14

24

8, 16,

21

P008309
TD0006348

4-32 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
VOAC BLOCK B

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
2 224398 1 VALVE, PRESSURE RELIEF ORDER SEAL KIT ITEM 19
3 224399 1 ORIFICE
4 224403 4 VALVE, CHECK ORDER SEAL KIT ITEM 21
6 221417 VALVE, RELIEF UNLOADING
7 221485 1 VALVE, RELIEF
8 221420 1 VALVE, DIRECTIONAL CONTROL 24V ORDER SEAL KIT ITEM 21
9 224400 1 ORIFICE
10 224404 VALVE, DIFFERENTIAL PRES, SEND
11 224401 1 VALVE, CHECK ORDER SEAL KIT ITEM 23
12 224405 1 VALVE, CHECK ORDER SEAL KIT ITEM 22
13 224402 3 VALVE, SHUTTLE ORDER SEAL KIT ITEM 24
14 221421 COIL, DIRECTIONAL CONTROL 24V
15 224406 1 VALVE, PRESSURE RELIEF
16 224409 1 VALVE, DIRECTIONAL CONTROL 24V ORDER SEAL KIT ITEM21
19 221422 2 KIT, SEAL
21 221423 6 KIT, SEAL
22 221424 1 KIT, SEAL
23 224412 1 KIT, SEAL
24 224413 3 KIT, SEAL

SECTION 4: HYDRAULICS 4-33

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
VOAC BLOCK C

35

36

30

34

33

31, 39 32

P008310
TD0006349

4-34 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 VOAC BLOCK C

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
30 224387 1 KIT, EXTERNAL PLUNGER
31 224388 1 KIT, ITERNAL SPRINGS INCLUDES ITEM 39
32 224393 1 KIT, VALVE SPOOL
33 224392 2 KIT, PLUG
34 224389 1 KIT, LEVER HOLDER
35 224386 1 KIT, PRESSURE RELIEF PORT B
36 224385 1 KIT, PRESSURE RELIEF PORT A
39 224391 2 KIT, INTERSECTION SEALS

SECTION 4: HYDRAULICS 4-35

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING CONTROL VALVE, EATON

7 2
6
3

P008367A
TD0006350

4-36 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STEERING CONTROL VALVE, EATON

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210247 1 VALVE,STEERING,#20,985CC,B30D
2 220609 1 PLUG
3 220610 1 O,RING
4 220697 1 KIT,SEAL ORBITAL VALVE
5 220608 2 RACE,BEARING
6 220693 1 BEARING,NEEDLE THRUST
7 220611 1 RING,RETAINING
8 220694 1 SPRING,CENTERING
9 220607 7 SCREW,CAP

SECTION 4: HYDRAULICS 4-37

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TIP CYLINDER BREAKDOWN

P008694
TD0006351

4-38 SECTION 4: HYDRAULICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 TIP CYLINDER BREAKDOWN

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230048 2 TIP CYLINDER
2 180622 1 ROD,CYL,TIP
3 100430 1 SPLITPIN
4 100341 1 NUT,CASTLE
5 140411 1 RING,BACK UP
6 140169 1 O RING
7 140706 1 WARE BAND
8 161319 1 PISTON
9 140578 1 KIT,SEAL,CYL Includes Items 3, 5, 6, 7, 10, 11, 13, 14, 15
10 140131 1 O RING
11 140220 1 O RING
12 160237 1 NECKBUSH,CYL,ARM LIFT
13 140160 1 U SEAL
14 140158 1 O RING
15 140497 1 SEAL,PISTON
16 180623 1 BARREL,CYL,TIP
17 140507 1 SEAL,PISTON

SECTION 4: HYDRAULICS 4-39

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 5: PNEUMATICS

SECTION 5: PNEUMATICS 5-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
PNEUMATIC SYSTEM

57
58
2 59
60 53
61 13 11 35

20
10

7 4

54
8 20
6
5 21
3 14 9 15
9 19
15 17
18

1 32 12
31 34

22
32
33 36
23
44 39
55
55

40
40

38
37
37 27
42

26
24
46
37

38
37

28 32
43

TD0005849
TD0006881A

5-2 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
PNEUMATIC SYSTEM

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 DC221907 1 COMPRESSOR
2 120758 1 UNION
3 100524 1 WASHER,ALUMINIUM,SEAL
4 201375 1 PRESSURE SENDER UNIT
5 120970 1 CONNECTOR
6 240986 1 HOSE
7 204628 1 HOSE,TEFLON
8 121365 2 ADAPTOR
9 100590 2 G-RING
10 261926 1 KIT,AIR DRYER,D#
11 241886 2 HOSE
12 241170 1 HOSE
13 120285 1 UNION
14 120399 1 PLUG,BLANKING
15 140370 2 O RING
16 203227 1 RESEVOIR,AIR,20L
17 200318 2 MTG,BAND
18 120166 1 VALVE,DRAIN
19 120804 1 ELBOW
20 120106 5 CONNECTOR
21 120355 3 CONNECTOR
22 241528 1 HOSE
23 241859 1 HOSE
24 241223 1 HOSE
27 240970 2 HOSE
28 241450 2 HOSE
31 100354 1 WASHER,COPPER
32 120157 3 CONNECTOR
33 210179 1 VALVE,LEVELLING
34 120587 1 PLUG
35 172029 1 MANIFOLD,6-PORT
36 202499 1 LEVER,LEVELLING VALVE
37 120106 4 CONNECTOR
38 210100 2 VALVE,ASCO SOLENOID
39 202498 2 ASSY,CONNECTING,ROD
40 200174 2 AIR SPRING ASSY

SECTION 5: PNEUMATICS 5-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
PNEUMATIC SYSTEM - CONTINUED

57
58
2 59
60 53
61 13 11 35

20
10

7 4

54
8 20
6
5 21
3 14 9 15
9 19
15 17
18

1 32 12
31 34

22
32
33 36
23
44 39
55
55

40
40

38
37
37 27
42

26
24
46
37

38
37

28 32
43

TD0005849
TD0006881A

5-4 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
PNEUMATIC SYSTEM - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
42 121350 1 ELBOW
43 NSI 1 TRANSMISSION DIFF LOCK
44 121038 2 TEE,RUN
45 CAB BULKHEAD
46 DC221920 CYLINDER,EXHAUST BRAKE
53 208523 1 PIPE ASSY,COMPRES COOLING,B
54 241219 1 HOSE
55 121199 2 BUSH,REDUCING
57 100082 4 SCREW, HEXHD
58 100312 4 NUT, NYLOC
59 178537 2 CLAMP, TOP
60 218036 2 RUBBER STRIP
61 178538 2 CLAMP, BOTTOM
62 120925 2 CONNECTOR

SECTION 5: PNEUMATICS 5-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
PNEUMATIC - COOLER
TO DATE: DECEMBER 2011

7
4

1
5

6
3

TD0006927

5-6 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
PNEUMATIC - COOLER
TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 208523 1 PIPE ASSY, COMPRES COOLING, B30D
2 100312 6 NUT, NYLOC
3 100083 2 SCREW, HEXHD
4 100062 10 WASHER, FLAT
5 178537 2 CLAMP, TOP, COOLER ASSY
6 178538 2 CLAMP, BOTTOM, COOLER ASSY
7 100082 4 SCREW, HEXHD

SECTION 5: PNEUMATICS 5-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
PNEUMATIC - COOLER
FROM DATE: JANUARY 2012

11
7
4 3
3
10
8

5
6
4
3
9
8

2 10
1
4
3
6 7 9
3

7
4
12 12

TD0008913

5-8 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
PNEUMATIC - COOLER
FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 178571 1 PIPE
2 178963 2 MTG, BOT, PIPE
3 100080 17 SCREW, HEXHD
4 100061 32 WASHER, FLAT
5 178576 2 MTG, TOP, PIPE
6 203215 10 GROMMET
7 100310 32 GROMMET
8 120286 2 UNION
9 241542 1 HOSE
10 BN014369 1 HOSE
11 BN014065 1 MOUNTING
12 191447 1 CHASSIS, FRNT

SECTION 5: PNEUMATICS 5-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
LEVELLING VALVE

2
1
3
4
5
6
22
7
8

15
9

14

13

11

12

16

21 17

18

20 19

P008861
TD0006353

5-10 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
LEVELLING VALVE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210179 1 VALVE,LEVELLING
2 NSI 1 CONNECTION
3 NSI 1 O RING
4 NSI 1 VALVE
5 NSI 1 SPRING
6 NSI 1 VALVE
7 NSI 1 INSERT AEESMBLY
8 NSI 1 O RING
9 NSI 1 O RING
10 NSI 1 VALVE BODY ASSEMBLY
11 NSI 1 PEG LOCATION
12 NSI 1 HOOD EXHAUST
13 NSI 1 SLEEVE
14 NSI 1 SEAL
15 NSI 1 SHAFT
16 NSI 1 SPRING
17 NSI 1 O RING
18 NSI 1 SLIDE ASSEMBLY
19 NSI 1 WASHER
20 NSI 1 NUT
21 NSI 1 PLUG
22 NSI 1 FILTER

SECTION 5: PNEUMATICS 5-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SOLENOID VALVE

5
6 3
7
8
4
16

15

14
10

11

13
11

12

P008860
TD0006354

5-12 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SOLENOID VALVE

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 210100 1 VALVE,ASCO SOLENOID
2 NSI 1 CLIP,RETAINING
3 NSI 1 PLATE, INFORMATION
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR
8 NSI 1 PACKING,PREFORMED
9 NSI 1 COIL
10 NSI 1 TUBE,OIL
11 NSI 2 O RING
12 NSI 1 SPRING AND CORE
13 NSI 1 PLUG, HEAD, HEX
14 NSI 1 SPRING, COMPRESSION
15 NSI 1 VALVE
16 NSI 1 BODY,VALVE

SECTION 5: PNEUMATICS 5-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
KIT, AIR DRIER

10
7 12
12 4
14 5 5

3
11
13
6
5
12
9
12
5

8 5
12 5

10
12
2

10

261926B
TD0006355A

5-14 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 KIT, AIR DRIER

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261926 1 KIT, AIR DRIER
2 210561 1 VALVE,UNLOADER,AIR DRYER,
3 203895 1 RESEVOIR,AIR
4 200318 1 MTG,BAND
5 140370 6 O RING
6 140193 1 O RING
7 121365 1 ADAPTOR
8 121364 1 ADAPTOR
9 121231 1 CONNECTOR
10 120399 3 PLUG
11 120157 1 CONNECTOR
12 100590 6 G-RING
13 100588 1 G-RING
14 220949 1 FILTER: AIR DRIER

SECTION 5: PNEUMATICS 5-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
AIR SPRING ASSEMBLY

P008614
TD0006356

5-16 SECTION 5: PNEUMATICS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AIR SPRING ASSEMBLY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 200174 2 AIR SPRING ASSY
2 100314 8 NUT,NYLOC
3 NSI 1 PLATE,TOP
4 NSI 1 PLATE,BASE
5 NSI 2 PLATE,RETAIN
6 200238 1 AIRBAG

SECTION 5: PNEUMATICS 5-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 6: ELECTRICAL

SECTION 6: ELECTRICAL 6-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV K
 6-2
Bell Equipment company
reserves the right to change any details
in these electrical systems. Bell cannot
be held responsible for misinterpretation EARTH STRAP (200861) IMPORTANT !
of these schematics or faults that may
arise from use there of. IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE
Any errors in these must be reported back
COLLECTIVE WIRING METAL TO METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL
to the Bell Electrical Systems team.
HARNESS EARTH POINTS
All electrical repairs must be carried out
by qualified Bell service personnel only.
FORWARD FACING CAB

E1 BATTERY BOX (ENGINE) EARTH POINT

E2 INTERNAL CAB EARTH POINT

ENGINE
TO CAB ENGINE
CHASSIS TO TO
CAB CHASSIS CHASSIS
TO
CHASSIS E1 E2 E1 E2

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS

REV A
TD0006883

SECTION 6: ELECTRICAL
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS

FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277042 1 CAB HARNESS
2 277044 1 POWER HARNESS
3 277043 1 ENGINE HARNESS
4 214593 1 REAR HARNESS
5 214592 1 ARTIC HARNESS
6 214895 1 ZF HARNESS
7 200861 4 STRAP, EARTH

SECTION 6: ELECTRICAL 6-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 6-4
SIDE FACING CAB

EARTH CABLE (218775 / 6 / 7)

IMPORTANT !
EARTH STRAP (200861)
IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND COLLECTIVE WIRING
HARNESS EARTH POINTS

Bell Equipment company reserves the right to change any details in these electrical systems. E2- 1-8 INTERNAL CAB EARTH POINTS
Bell cannot be held responsible for misinterpretation of these schematics or faults that may arise from use there of.
Any errors in these must be reported back to the Bell Electrical Systems team.
All electrical repairs must be carried out by qualified Bell service personnel only.

E2-1 E2-2 CAB E2-1 E2-2

E2-3 E4-4 TO
CHASSIS E2-3 E4-4
E2-5 E2-6 E2-5 E2-6
TRANSMISSION
E2-7 E2-8 TRANSMISSION TO
TO ENGINE E2-7 E2-8
CHASSIS ENGINE
CHASSIS TO
CHASSIS TO
CHASSIS

B30L

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
CAB
TO
CHASSIS
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS

REV A
SECTION 6: ELECTRICAL
TD0006883-B
EARTH STRAPS, LOOM PROTECT KITS & HARNESS EARTH POINTS

SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
BN008752 1 CAB HARNESS To: Oct. 2012
BN021842 1 CAB HARNESS From: Oct. 2012
277044 1 POWER HARNESS To: Oct. 2012
BN021841 1 POWER HARNESS From: Oct. 2012
277043 1 ENGINE HARNESS To: Oct. 2012
BN021838 1 ENGINE HARNESS From: Oct. 2012
214593 1 REAR HARNESS To: Oct. 2012
BN021840 1 REAR HARNESS From: Oct. 2012
214592 1 ARTIC HARNESS To: Oct. 2012
BN021839 1 ARTIC HARNESS From: Oct. 2012
200861 4 STRAP, EARTH
BN022349 1 ROOF HARNESS From: Oct. 2012
BN008754 1 ZF HARNESS To: Oct. 2012
BN022348 1 ZF ARTIC HARNESS From: Oct. 2012

SECTION 6: ELECTRICAL 6-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
ARTIC HARNESS - FORWARD FACING CAB

TD0006888

6-6 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
ARTIC HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214592 1 ARTIC HARNESS
2 207390 1 SENDER, TEMP
3 210100 1 VALVE, ASCO SOLENOID

SECTION 6: ELECTRICAL 6-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
ARTIC HARNESS - SIDE FACING CAB

TD0006888-B

6-8 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ARTIC HARNESS - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214592 1 ARTIC HARNESS To: Oct. 2012
1 BN021839 1 ARTIC HARNESS From: Oct. 2012
2 207390 1 SENDER, TEMP

SECTION 6: ELECTRICAL 6-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB HARNESS - FORWARD FACING CAB

2
1

11
3

2 2
5
10
4

9 8 7 6

TD0006889A

6-10 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
CAB HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277042 1 CAB HARNESS
2 207030 4 WORK LIGHT
3 203068 1 BEACON LIGHT, SMALL
4 206070 1 THROTTLE, FOOT ACTUATOR
5 214432 1 E-MODULE, MDU3
6 ZF200537 1 E-MODULE, EST-37A
7 206065 1 E-MODULE, ADM
8 217999 1 E-MODULE, CCU2
9 217551 1 E-MODULE, BATT BALANCER
10 216017 1 BUZZER
11 216129 1 ISOLATOR SWITCH

SECTION 6: ELECTRICAL 6-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
CAB HARNESS - SIDE FACING CAB

TO DATE: DECEMBER 2012

2
1

11
3

2 2
5
10
4

9 8 7 6

TD0006889A

6-12 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB HARNESS - SIDE FACING CAB
TO DATE: DECEMBER 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN008752 1 CAB HARNESS
2 207030 4 WORK LIGHT
3 203068 1 BEACON LIGHT, SMALL
4 206070 1 THROTTLE, FOOT ACTUATOR
5 214432 1 E-MODULE, MDU3
6 ZF200537 1 E-MODULE, EST-37A
7 206065 1 E-MODULE, ADM
8 217551 1 E-MODULE, BATT BALANCER
9 217999 1 E-MODULE, CCU2
10 216017 1 BUZZER
11 216129 1 ISOLATOR SWITCH

SECTION 6: ELECTRICAL 6-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB HARNESS - SIDE FACING CAB

FROM DATE: JANUARY 2013

2
3
21 22 1
2

10
2
8
2 5 9
10
4 7
20
6
19
18
17
15
16
13
2 3
2
14

12 2 2
11

TD0008994-B

6-14 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB HARNESS - SIDE FACING CAB
FROM DATE: JANUARY 2013

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN021842 1 HARNESS, CAB
2 BN015501 8 LIGHT, LED
3 203068 2 BEACON, SMALL, AMBER LENS
4 206070 1 THROTTLE, FOOT ACTUATOR
5 214432 1 E-MODULE, MDU3
6 ZF200537 1 E-MODULE, EST-37A
7 217999 1 E-MODULE, CCU2
8 DC221158 1 E-MODULE, ADM3
9 BN007395 1 E-MODULE, DC/DC CONVERTER
10 216017 2 BUZZER
11 BN021871 1 LAMP, LED, SIGNAL, GREEN
12 BN021870 1 LAMP ,LED, SIGNAL, RED
13 216217 2 HORN
14 BN021838 1 HARNESS, ENGINE
15 101345 4 WASHER, HARDENED
16 100731 2 SCREW, HEXHD
17 100312 2 NUT, NYLOC
18 100286 8 NUT, LOCK HEX
19 100370 16 WASHER, HARDENED
20 100086 8 SCREW, HEXHD
21 BN009265 1 MONITOR, REVERSE
22 216129 1 SWITCH, BATTERY DISCONNECT

SECTION 6: ELECTRICAL 6-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE HARNESS - FORWARD FACING CAB

2
1

5
3
6
6 4

TD0006890

6-16 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277043 1 ENGINE HARNESS
2 210100 1 VALVE, ASCO SOLENOID
3 216217 2 HORN
4 DC222249 1 MOTOR, STARTER
5 DC222227 1 ALTERNATOR
6 217719 4 LIGHT, FLOOD To: Oct. 2011

SECTION 6: ELECTRICAL 6-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE HARNESS - SIDE FACING CAB

2
1

5
3
6
6 4

TD0006890-C

6-18 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE HARNESS - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277043 1 ENGINE HARNESS To: Oct. 2012
1 BN021838 1 ENGINE HARNESS From: Oct. 2012
2 210100 2 VALVE, ASCO SOLENOID
3 216217 2 HORN
4 DC222249 1 MOTOR, STARTER
5 DC222227 1 ALTERNATOR
5 DC222012 1 ALTERNATOR
6 217719 4 LIGHT, FLOOD To: Oct. 2012
6 BN015501 4 LIGHT, LED, 3500 From: Oct. 2012

SECTION 6: ELECTRICAL 6-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER SUPPLY HARNESS - FORWARD FACING CAB

2
2
5

4
3
1

TD0006891

6-20 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER SUPPLY HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277044 1 POWER HARNESS
2 BN018537 2 BATTERY
3 203830 1 CIRCUIT BREAKER, 20A
4 205259 1 CIRCUIT BREAKER, 60A
5 217625 1 IGNITION SOLENOID

SECTION 6: ELECTRICAL 6-21

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER SUPPLY HARNESS - SIDE FACING CAB

2
2
5

4
3
1

TD0006891

6-22 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
POWER SUPPLY HARNESS - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277044 1 POWER HARNESS To: Oct. 2012
1 BN021841 1 POWER HARNESS From: Oct. 2012
2 BN018537 2 BATTERY
3 203830 1 CIRCUIT BREAKER, 20A
4 205259 1 CIRCUIT BREAKER, 60A
5 217625 1 IGNITION SOLENOID

SECTION 6: ELECTRICAL 6-23

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR CHASSIS HARNESS - FORWARD FACING CAB

2
3
4
5
5

TD0006892

6-24 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR CHASSIS HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214593 1 REAR CHASSIS HARNESS
2 207975 1 ALARM, BACK UP
3 262699 1 KIT, ROTARY SENSOR
4 217719 2 LIGHT, FLOOD
5 216028 2 LAMP, RED, LED

SECTION 6: ELECTRICAL 6-25

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR CHASSIS HARNESS - SIDE FACING CAB

2
6 3
4
9 5
5

4
7

TD0008995A

6-26 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR CHASSIS HARNESS - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214593 1 REAR CHASSIS HARNESS To: Oct. 2012
1 BN021840 1 REAR CHASSIS HARNESS From: Oct. 2012
2 207975 1 ALARM, BACK UP To: Oct. 2011
3 262699 1 KIT, ROTARY SENSOR
4 217719 2 LIGHT, FLOOD To: Oct. 2012
4 BN015501 2 LIGHT, LED, 3500 LUMENS From: Oct. 2012
5 216028 2 BRAKE / PARK LIGHT
6 BN021870 1 LAMP, LED, SIGNAL, RED
7 BN021871 1 LAMP, LED, SIGNAL, GREEN
8 BN009268 1 REVERSE CAMERA HARNESS (15m)
9 BN009266 1 REVERSE CAMERA

SECTION 6: ELECTRICAL 6-27

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REVERSE, MONITOR & CAMERA KIT

USE BELL SPEC

REF 700999
REFER TO QCL 1391 FOR
PRESERVATION, PACKAGING AND
PROCESS REQUIREMENTS / INFO B

2 3

DETAIL B

DETAIL A

TD0008996A

6-28 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REVERSE, MONITOR & CAMERA KIT

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN009268 1 CABLE, REVERSE CAMERA
2 BN009267 1 CABLE, REVERSE MONITOR
3 BN009266 1 CAMERA, REVERSE
4 BN009265 1 MONITOR, REVERSE

SECTION 6: ELECTRICAL 6-29

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ZF HARNESS - FORWARD FACING CAB

2
3

TD0006893

6-30 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ZF HARNESS - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214895 1 ZF HARNESS
2 214401 1 E-MODULE, SSM
3 BN000550 1 HANDLE, SSM, 25 BUTTON

SECTION 6: ELECTRICAL 6-31

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ZF HARNESS - SIDE FACING CAB

2
3

TD0006893

6-32 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ZF HARNESS - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN008754 1 ZF HARNESS To: Oct. 2012
1 BN022348 1 ZF ARTIC HARNESS From: Oct. 2012
2 214401 1 E-MODULE, SSM
3 BN000550 1 HANDLE, SSM, 25 BUTTON

SECTION 6: ELECTRICAL 6-33

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ZF CONNECTORS

6-34
CONNECTOR BELL PART CONNECTOR
# CONNECTOR FUNCTIONAL DESCRIPTION CONNECTOR DESCRIPTION NUMBER LABELLING
CONNECTOR BELL PART CONNECTOR
# CONNECTOR FUNCTIONAL DESCRIPTION CONNECTOR DESCRIPTION NUMBER LABELLING
X1 TRANSMISSION CONTROL UNIT, EST-37 (ESG-AM) AMP, 68 WAY, PLUG, SOCKETS 218433 TCU
A1

X17 / B4 OUTPUT SPEED SENSOR-B4 AMP, 3 WAY, PLUG, SOCKETS 218429 OSS

X7 SHIFT LEVER VTS-3 AMP, 12 WAY, PLUG, SOCKETS PART OF ZF HARNESS SHIFT
A2
Existing ZF harness Megamide sleeving must not be
removed but heavy duty sleeving must be braided over the X20 / Y7 LOCKUP CLUTCH VALVE -Y7 AMP, 2 WAY, PLUG, SOCKETS 217711 LUC
X5
existing sleeving layer. Unused branches must be secured A7 CAN INTERFACE (OPTION) DT DEUTSCH, 3 WAY, PLUG, PINS 206705 CAN
and insulated before this is done and the sleeving must be
braided over the unused branches as per the diagram.
Sleeving yarn - X4
A6 ZF DISPLAY-A2 AMP, 4 WAY, RECEPTACLE, PINS 218430 ZFD X2A INTERNAL FIREWALL CONNECTOR CANNON, 31 WAY, PLUG, SOCKETS 206689 D4 -CAB

X8 / INT TRANSMISSION INTERFACE DRC DEUTSCH, 24 WAY, FLANGE RECEPTICLE, 218000 TRANS
PINS

Note 1 : Sleeving SPE

X2B EXTERNAL FIREWALL CONNECTOR CANNON, 31 WAY, RECEPTACLE, PINS 206692 D4 -ARCTIC
X11 / B1 SPEED PICK-UP ENGINE-B1
SPEED PICK-UP TURBINE-B2 AMP, 2 WAY, PLUG, SOCKETS 206704 SPT
X12 / B2 SPIG
X13 / B3 SPEED PICK-UP INTERNAL GEAR CHAIN-B3

X15 / B15 CONVERTER TEMPERATURE SENSOR DT DEUTSCH, 3 WAY, PLUG, SOCKETS 217711 CTS X16 / S10 FILTER BYPASS SWITCH AMP, 2 WAY, PLUG, SOCKETS 217711 FBSC

X22 / Y9 SOLENOID - INTERAXLE DIFFLOCK DIN Z4 CONNECTOR 201529 IDL X6 / A5 DIAGNOSTIC INTERFACE AMP, 6 WAY, RECEPTACLE, PINS 208004 DIAG

X14 / A3 GEARBOX-A3 LEOPOLD KOSTAL GmbH(for BMW), 218427 GEAR

16 WAY, PLUG, SOCKETS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
ZF HARNESS - SHEET 1 (TO DATE: DEC. 2012)

REV A
SECTION 6: ELECTRICAL
TD0006884
 DIAG - DIAGNOSTIC INTERFACE
900 - 1.5MM : SPLICE WA (+) 1
415 - 1.5MM : TCU-15 500K 2
902 - 1.5MM : SPLICE WE (-) 3
418 - 1.5MM : TCU-18 EUPR 4 X6
5 A5
6

CAN - CAN INTERFACE

425 - 1.5MM : TCU-25 HI A
913 - 1.5MM : SPLICE WP LO B
428 - 1.5MM : TCU-28 S C
X5 A7
Shielded cable
A1
EST 37a - ZF TRANSMISSION CONTROL UNIT SHIFT - SHIFT TOWER
902 - 1.5MM : SPLICE WE 1
VM1 1 902 : SPLICE - WE 900 - 1.5MM : SPLICE WA 2
VM2 2 402 : TRANS - 15 3
VMG1 3 903 : SPLICE - WG 443 - 1.5MM : TCU-43 4
VMG2 4 404 : D4 - 20 911 - 1.5MM : SPLICE WM 5
ADM4 5 405 : TRANS -16 464 - 1.5MM : TCU-64 6 SPE - SPEED PICK-UP ENGINE
463 - 1.5MM : TCU-63

SECTION 6: ELECTRICAL
ADM3 6 406 : TRANS - 4 7 X7 A2 419 - 1.5MM : D4 - 1 1
ADM2 7 407 : TRANS - 3 465 - 1.5MM : TCU-65 8 903 - 1.5MM : D4 - 2 2 X11 B1
VPS2 8 944 : SPLICE - WT 947 - 1.5MM : SPLICE - WY 9
AIP5 9 409 : D4 - 11 422 - 1.5MM : TCU- 22 10 SPT - SPEED PICK-UP TURBINE
AIP2 10 410 : D4 - 8 11
441 - 1.5MM : D4 - 3 1
ADM6 11 940 : SPLICE - WS 12 903 - 1.5MM : D4 - 4 2 X12 B2
VPS1 12 906 : SPLICE - WJ
VPS1 SPIG - SPEED PICK-UP INTERNAL GEAR CHAIN
13 906 : SPLICE - WJ D4 - TRANSMISSION
SD1 14 414 : ZFD - 1 442 - 1.5MM : D4 - 5 1
SDDK 903 - 1.5MM : D4 - 6 2 X13
15 415 : DIAG -2 419 - 1.5MM : TCU-19 1 419 - 1.5MM : SPE - 1 B3
EF5 16 903 - 1.5MM : SPLICE WG 2 903 - 1.5MM : SPE - 2
EF7 417 : D4 - 19 441 - 1.5MM : TCU-41 3 441 - 1.5MM : SPT - 1
17 903 - 1.5MM : SPT - 2
EUPR 903 - 1.5MM : SPLICE WG 4
18 418 : DIAG - 4 442 - 1.5MM : TCU-42 442 - 1.5MM : SPIG - 1
5
EF1 19 419 : D4 - 1 903 - 1.5MM : SPLICE WG 6 903 - 1.5MM : SPIG - 2
ED3 456 - 1.5MM : GEAR - 1 FBSC - FILTER BYPASS SWITCH
20 420 : TRANS - 22 456 - 1.5MM : TCU-56 7
ED10 410 - 1.5MM : TCU-10 8 410 - 1.5MM : GEAR - 2 904 - 1.5MM : D4 - 18 1
21 421 : TRANS - 6 X16
432 - 1.5MM : TCU-32 9 432 - 1.5MM : GEAR - 3 417 - 1.5MM : D4 - 19 2 S10
ED7 22 422 : SHIFT - 10 10 455 - 1.5MM : GEAR - 4
455 - 1.5MM : TCU-55
VPE1 23 423 : TRANS - 9 409 - 1.5MM : TCU-9 11 409 - 1.5MM : GEAR - 5
VMGA1 24 424 : D4 - 23 451 - 1.5MM : TCU-51 12 451 - 1.5MM : GEAR - 6
CANF_H 906 - 1.5MM : SPLICE WJ 13 906 - 1.5MM : GEAR - 7 Note: GEAR - GEARBOX
25 425 : CAN - A 439 - 1.5MM : GEAR - 8
439 - 1.5MM : TCU-39 14 Branch X19 and X21 of ZF supplied harness is not 456 - 1.5MM : D4 - 7 Y1 1
CANF_L 26 913 : SPLICE - WP 904 - 1.5MM : SPLICE WH 904 - 1.5MM : GEAR - 9
15 used in this application and must be correctly 410 - 1.5MM : D4 - 8 Y2 2
CANF_T 27 913 : SPLICE - WP 449 - 1.5MM : TCU - 49 16 449 - 1.5MM : CTS - 1
terminated and insulated to prevent short circuits to 432 - 1.5MM : D4 - 9 Y3 3
VGS 28 428 : CAN - C 904 - 1.5MM : SPLICE WH 17 904 - 1.5MM : CTS - 2
904 - 1.5MM : SPLICE WH the TCU -with heatshrink and then braided into the 455 - 1.5MM : D4 - 10 Y4 4
ED11 429 : TRANS - 7 18 904 - 1.5MM : FBSC - 1
29 417 - 1.5MM : TCU-17 19 417 - 1.5MM : FBSC - 2 main harness body. 409 - 1.5MM : D4 - 11 Y5 5
ED12 X1 30 430 : TRANS - 8 404 - 1.5MM : TCU-4 20 404 - 1.5MM : OSS - 1 451 - 1.5MM : D4 - 12 Y6 6
ED13 31 431 : TRANS - 11 462 - 1.5MM : TCU - 62 21 462 - 1.5MM : OSS - 2 906 - 1.5MM : D4 - 13 VPSI(+) 7
AIP3 32 432 : D4 - 9 900 - 1.5MM : SPLICE WA 22 900 - 1.5MM : OSS - 3 439 - 1.5MM : D4 - 14 TEMP
424 - 1.5MM : X19 - 3 X19 & X21 8
ADM8 433 : TRANS - 13 424 - 1.5MM : TCU-24 23 904 - 1.5MM : D4 - 15 TEMP
33 948 - 1.5MM : X19 1 9

SPLICE WS
948 - 1.5MM : SPLICE WZ 24

SPLICE WA
SPLICE WZ
SPLICE WH
SPLICE WT

SPLICE WY

SPLICE WP
SPLICE WE
SPLICE WM
SPLICE WJ
SPLICE WG
ADM7 34 434 : D4 - 438 - 1.5MM : TCU-38 25 438 - 1.5MM : X19 - 2 X SEAL WITH CAVITY PLUG 10 X14 A3
SD3 35 435 : D4 - 944 - 1.5MM : SPLICE WT 26 944 - 1.5MM : LUC - 2 X SEAL WITH CAVITY PLUG 11
SD4 SPLICES 457 - 1.5MM : TCU-57 27 457 - 1.5MM : X21 - 1 X SEAL WITH CAVITY PLUG 12
36 436 : TRANS - 19
944 - 1.5MM : SPLICE WT 28 944 - 1.5MM : X21 - 2 X SEAL WITH CAVITY PLUG
AU1 37 948 : SPLICE - WZ 13
940 - 1.5MM : SPLICE WS 29 940 - 1.5MM : IDL - 1
EU1 438 : D4 - 25 SPLICE WH 944 - 1.5MM : IDL - 2 X SEAL WITH CAVITY PLUG 14
38 904 - 1.5MM : D4-15 944 - 1.5MM : SPLICE WT 30
ER1 439 : D4 - 14 904 - 1.5MM : TCU-46 904 - 1.5MM : D4-17 450 - 1.5MM : TCU-50 31 450 - 1.5MM : LUC - 1 X SEAL WITH CAVITY PLUG 15
39 WH X SEAL WITH CAVITY PLUG
EF6 904 - 1.5MM : D4-18 16
40
EF2 41 441 : D4 - 3 LUC - LOCK UP CLUTCH VALVE
EF3 42 442 : D4 - 5 900 - 1.5MM : TCU - 45 SPLICE WA 900 - 1.5MM : DIAG - 1
ED4 443 : SHIFT - 4 900 - 1.5MM : D4-22 900 - 1.5MM : ZFD - 4 X2A 450 - 1.5MM : D4 - 31 1
43 WA X2B 944 - 1.5MM : D4 - 26 2 X20
ED8 44 444 : TRANS - 17 900 - 1.5MM : SHIFT - 2 900 - 1.5MM : TRANS-1 Y7
VPI 45 900 : SPLICE - WA ZFD - ZF DISPLAY
VMGA2 46 904 : SPLICE - WH SPLICE WP OSS - OUTPUT SPEED SENSOR
913 - 1.5MM : TCU-26
CANB_H 47 WP 913 - 1.5MM : CAN-B
913 - 1.5MM : TCU-27 414 - 1.5MM : TCU-14 SOI 1 404 - 1.5MM : D4 - 20 1
CANB_L 48 462 - 1.5MM : D4 - 21 2 X17
ER2 2 900 - 1.5MM : D4 - 22 3
49 449 : D4 - 16 902 - 1.5MM : SPLICE WE (-)VM
B4
SPLICE WE 3 X4
AIP7 50 450 : D4 - 31 902 - 1.5MM : ZFD - 3
900 - 1.5MM : SPLICE WA (+)VP 4 A6
AIP6 51 451 : D4 - 12 902 - 1.5MM : TCU-1 902 - 1.5MM : SHIFT - 1
WE CTS - COVERTER TEMP SENSOR
ADM1 52 452 : TRANS - 12 902 - 1.5MM : DIAG-3 902 - 1.5MM : TRANS - 14

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
VPS2 53 944 : SPLICE WT 449 - 1.5MM : D4 - 16 1
AIP8 SPLICE WY 947 - 1.5MM : SHIFT - 9 904 - 1.5MM : D4 - 17 2 X15
54
ZF HARNESS - SHEET 2 (TO DATE: DEC. 2012)

AIP4 55 455 : D4 - 10 WY 947 - 1.5MM : TRANS-21 TRANS - TRANSMISSION INTERFACE

B15
AIP1 56 456 : D4 - 7 IDL (INTERAXLE DIFF LOCK) VALVE
ADM5 57 457 : D4 - 27 900 - 1.5MM:SPLICE WA 1
VPS1 SPLICE WM 911 - 1.5MM:SPLICE WM
58 911 - 1.5MM : SHIFT-5 2 NOTE
SD2 59 459 : D4 - 911 - 1.5MM : TCU-67 WM 407 - 1.5MM: TCU-7 3 940 - 1.5MM : D4 - 29 1
911 - 1.5MM : TRANS-2
SDDL 60 406 - 1.5MM: TCU - 6 4 944 - 1.5MM : D4 - 30 2 X22
EU2 61 461 : D4 - 466 - 1.5MM: TCU-66 5 Y9
SPLICE WG 421 - 1.5MM:TCU-21 6
EF4 62 462 : D4 - 21 903 - 1.5MM : D4 - 2 DEUTSCH DT 2 WAY (PINS)
ED1 463 : SHIFT - 7 903 - 1.5MM : TCU-3 WG 903 - 1.5MM : D4 - 4 429 - 1.5MM:TCU-29 7
63 RED 1
ED5 903 - 1.5MM : D4 - 6 430 - 1.5MM: TCU-30 8
64 464 : SHIFT - 6 RED
423 - 1.5MM: TCU-23 9
ED2 65 465 : SHIFT - 8 =
468 - 1.5MM: TCU-68 10 ORANGE
ED9 466 : TRANS - 5 SPLICE WJ
66 906 - 1.5MM : TCU-12
1/4 WATT

431 - 1.5MM: TCU-31

22K OHM
RESISTOR

ED6 906 - 1.5MM : D4 - 13 11 GOLD

67 911 : SPILCE - WM 906 - 1.5MM : TCU-13 WJ 452 - 1.5MM: TCU-52 2
12
VPE2 68 468 : TRANS - 10 433 - 1.5MM: TCU-33 X8
13
SPLICE WT 944 - 1.5MM : D4 - 26 902 - 1.5MM: SPLICE WE 14
INT
944 - 1.5MM : TCU-8 944 - 1.5MM : D4 - 28 402 - 1.5MM: TCU- 2 15 FIT TO CTS - CONVERTER TEMP
944 - 1.5MM : TCU-53 WT 944 - 1.5MM : D4 - 30 405 - 1.5MM: TCU-5 16 SENSOR ON HARNESS
944 - 1.5MM : TRANS-18 444 - 1.5MM: TCU-44 17
944 - 1.5MM: SPLICE WT 18
SPLICE WS 436 - 1.5MM: TCU-36
940 - 1.5MM : D4 - 29 19
940 - 1.5MM : TCU-11 WS 940 - 1.5MM: SPLICE WS 20
940 - 1.5MM : TRANS - 20
947 - 1.5MM: SPLICE WY 21
420 - 1.5MM: TCU-20 22
SPLICE WZ 948 - 1.5MM : TCU - 37 X SEAL WITH CAVITY PLUG 23
948 - 1.5MM : D4 - 24 X SEAL WITH CAVITY PLUG 24
WZ

REV A
6-35
TD0006894
 6-36
STAR-50 - STARTER KL50
BLACK/WHITE 1.5 MM : MR-12

STAR-E - STARTER EARTH

BLACK 16.0 MM : ALT-E
BLACK 2.5 MM : SPLICE E-3
BLACK 2.5 MM : SPLICE E-4
BLACK 2.5 MM : SPLICE E-5

STAR-B+ - STARTER BAT. POS

GREEN 16.0 MM : ALT-B+

ALT - ALTERNATOR
1 YELLOW/RED 1.5 MM : SPLICE 4

RHL - RIGHT HEADLIGHT ALT-D+ - ALTERNATOR D+

1 BLACK 1.5 : SPLICE E-2 YELLOW/RED 1.5 MM : SPLICE 4 100
2 WHITE/GRAY 1.5: SPLICE 1
CSTS - COLD START TEMP SEN. ALT-E - ALTERNATOR EARTH
RPL - RIGHT PARKLIGHT 1 GREY/WHITE 1.5 MM : D3-R BLACK 16.0 MM : STAR-E
BLACK 1.5: SPLICE E-2 2 BLACK 2.5 MM : SPLICE E-6 BLACK 2.5 MM : SPLICE E-6
1
BLUE 1.5: SPLICE 2
2 CSSOL - COLD START FUEL SOL. ALT-B+ -ALTERNATOR BAT. POS
1 GREY/BLACK 2.5 MM : D3-G
2 BLACK 2.5 MM : SPLICE E-6 100
GREEN 16.0 MM : STAR-B+
SPLICE E-2
GPE - GLOW PLUG EARTH
1 BLACK 2.5 MM : SPLICE E-6
EH 2b - ELECTRIC HORN 2
BLUE/GREEN 1.5 MM :SPLICE 3
CSGP - COLD START GLOW PLUG
1 BLUE/WHITE 2.5 MM : D3-B

SPLICE E-6
EH 2a - ELECTRIC HORN 2
BLACK 1.5 MM : SPLICE E-3
1 277043
Terminals for the Electric Horn D3 - ENGINE AND FRONT FUNCTION
must be completely covered WHITE/BLUE 1.5 MM : COL-1 A COOLENT LEVEL
in heat shrink. BLUE/WHITE 2.5 MM : CSGP B COLD START GLOW PLUG
YELLOW/RED 1.5MM : SPLICE 4 C ALTERNATOR D+
GREEN 2.5 MM : MR-5 D BATTERY SUPPLY
GREEN 2.5 MM : MR-6 E BATTERY SUPPLY
MR - ENGINE MR ECU RED 1.5 MM : MR-15 F IGNITION SUPPLY
GREY/BLACK 2.5 MM : CSSOL-1 G COLD START FUEL SOLENOID
EH 1b - ELECTRIC HORN 1 1 IES CAN : YL/GN 0.75 MM : D3-M RED/YELLOW 0.75 MM : EVBSOL - 1 H EVB SOLENOID

SPLICE 2
WHITE/GREY 1.5 MM : SPLICE 1 J BRIGHTS

SPLICE E-3
IES CAN : BROWN 0.75 MM : D3-T
SPLICE E-5

1 BLUE/GREEN 1.5 MM :SPLICE 3 2 BLUE/GREY 1.5 MM : AC AIRCON CLUTCH

K
3 IES CAN : BLACK 0.75 MM : D3-L COL - COOLANT LEVEL IES CAN : BLACK 0.75 MM : MR-3 L IES CAN - SHIELD
EH 1a - ELECTRIC HORN 1 4 IES CAN : BLACK 0.75 MM : D3-S 1 WHITE/BLUE 1.5 MM : D3-A IES CAN : YL/GN 0.75 MM : MR-1 M IES CAN - HIGH
BLACK 1.5 MM : SPLICE E-3 GREEN 2.5 MM : D3-D SPLICE E-4 2 BLACK 1.5 MM : SPLICE E-5 BLUE/GREEN 0.75 MM : SPLICE 3 N ELECTRICAL HOOTER
1 5

100
BLACK 0.75 MM : SPLICE E5 P EARTH
SPLICE E-1 6 GREEN 2.5 MM : D3-E GREY/WHITE 1.5 MM : CSTS-1 R COLD START TEMPERATURE SENSOR
LPL - LEFT PARKLIGHT 7 IES CAN : BLACK 0.75 MM : MR-4 S IES CAN - SHIELD
8 IES CAN : BROWN 0.75 MM : MR-2 T IES CAN - LOW
1 BLACK1.5: SPLICE E-1 EVBSOL - EVB SOLENOID BLUE 1.5 MM : SPLICE 2 PARKLIGHTS
2 BLUE 1.5: SPLICE 2 BLACK 2.5 MM : SPLICE E-4 U
9 PURPLE 1.5 MM : MR-13 V ENGINE DIAGNOSTIC LINE
10 1 RED/YELLOW 1.5 MM : D3-E W
LHL - LEFT HEADLIGHT 11 BLACK 2.5 MM : SPLICE E-4 DIODE OUT X
2 1
1 BLACK 1.5: SPLICE E-1 SCHOTTKY 1A/100V
12 BLACK/WHITE 1.5 MM : STAR-50

3
2 WHITE/GRAY 1.5: SPLICE 1 2 BLACK 1.5 MM : SPLICE E-5
13 PURPLE 1.5 MM : D3-V DIODE IN
14 3
15 RED 1.5 MM : D3-F

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
ACC - AIRCON COMPRESSOR EARTH SPLICES

1 BLUE/GREY 1.5 MM : D3-K

SPLICE E-1
BLACK 1.5MM : LHL-1
BLACK 1.5MM : SPLICE E-3
BLACK 1.5MM : LPL-1

SPLICE E-2
ENGINE HARNESS - SHEET 1 (TO DATE: DEC. 2012)

BLACK 1.5MM : RHL-1

WHITE/GRAY 1.5MM : RHL-2 SPLICE 1 BLACK 1.5MM : SPLICE E-3
BLACK 1.5MM : RPL-1
WHITE/GRAY 1.5MM : LHL-2 WHITE/GRAY 1.5MM : D3-J

BLACK 1.5MM :EH 1 SPLICE E-3 BLACK 2.5MM : STAR - E

BLUE 1.5MM : RPL-2 SPLICE 2 BLACK 1.5MM : EH 2
BLACK 1.5MM : SPLICE E-1 BLACK 1.5MM : SPLICE E-2
BLUE 1.5MM : LPL-2 BLUE 1.5MM : D3-U

BLACK 2.5MM : MR-9 SPLICE E-4

SPLICE 3 BLACK 2.5MM : STAR - E
BLUE/GREEN 1.5MM : EH 1
BLACK 2.5MM : MR-11
BLUE/GREEN 1.5MM : EH 2 BLUE/GREEN 1.5MM : D3-N
SPLICE E-5
BLACK 1.5MM : COL-2 BLACK 1.5MM : D3-7
YELLOW/RED 1.5MM : ALT SPLICE 4
BLACK 1.5MM : EVBSOL - 2 BLACK 2.5MM : STAR - E
YELLOW/RED 1.5MM : ALT D+ YELLOW/RED 1.5MM : D3-C
SPLICE E-6
BLACK 2.5MM : CSTS-2 BLACK 2.5MM : GPE

BLACK 2.5MM : SCSOL - 2 BLACK 2.5MM : ALT - E

REV A
SECTION 6: ELECTRICAL
TD0006895
 STAR-50 - STARTER KL50
BLACK/WHITE 1.5 MM : MR-12

STAR-E - STARTER EARTH

BLACK 16.0 MM : ALT-E
BLACK 2.5 MM : SPLICE E-3
BLACK 2.5 MM : SPLICE E-4
BLACK 2.5 MM : SPLICE E-5

STAR-B+ - STARTER BAT. POS

GREEN 16.0 MM : ALT-B+

ALT - ALTERNATOR
1 YELLOW/RED 1.5 MM : SPLICE 4

SECTION 6: ELECTRICAL
RHL - RIGHT HEADLIGHT ALT-D+ - ALTERNATOR D+
1 BLACK 1.5 : SPLICE E-2 YELLOW/RED 1.5 MM : SPLICE 4 100
2 WHITE/GRAY 1.5: SPLICE 1
CSTS - COLD START TEMP SEN. ALT-E - ALTERNATOR EARTH
RPL - RIGHT PARKLIGHT 1 GREY/WHITE 1.5 MM : D3-R BLACK 16.0 MM : STAR-E SPLICE 4
BLACK 1.5: SPLICE E-2 2 BLACK 2.5 MM : SPLICE E-6 BLACK 2.5 MM : SPLICE E-6
1
BLUE 1.5: SPLICE 2
2 CSSOL - COLD START FUEL SOL. ALT-B+ -ALTERNATOR BAT. POS
1 GREY/BLACK 2.5 MM : D3-G
2 BLACK 2.5 MM : SPLICE E-6 100
GREEN 16.0 MM : STAR-B+
SPLICE E-2
GPE - GLOW PLUG EARTH
1 BLACK 2.5 MM : SPLICE E-6
EH 2b - ELECTRIC HORN 2
BLUE/GREEN 1.5 MM :SPLICE 3
CSGP - COLD START GLOW PLUG
1 BLUE/WHITE 2.5 MM : D3-B

SPLICE E-6
EH 2a - ELECTRIC HORN 2
BLACK 1.5 MM : SPLICE E-3
1 277043
Terminals for the Electric Horn D3 - ENGINE AND FRONT FUNCTION
must be completely covered WHITE/BLUE 1.5 MM : COL-1 A COOLENT LEVEL
in heat shrink. BLUE/WHITE 2.5 MM : CSGP B COLD START GLOW PLUG
YELLOW/RED 1.5MM : SPLICE 4 C ALTERNATOR D+
GREEN 2.5 MM : MR-5 D BATTERY SUPPLY
GREEN 2.5 MM : MR-6 E BATTERY SUPPLY
MR - ENGINE MR ECU RED 1.5 MM : MR-15 F IGNITION SUPPLY
GREY/BLACK 2.5 MM : CSSOL-1 G COLD START FUEL SOLENOID
1 IES CAN : YL/GN 0.75 MM : D3-M RED/YELLOW 0.75 MM : EVBSOL - 1 H EVB SOLENOID

SPLICE 1
EH 1b - ELECTRIC HORN 1

SPLICE 2
SPLICE 3
WHITE/GREY 1.5 MM : SPLICE 1 J BRIGHTS

SPLICE E-3
IES CAN : BROWN 0.75 MM : D3-T
SPLICE E-5

1 BLUE/GREEN 1.5 MM :SPLICE 3 2 BLUE/GREY 1.5 MM : AC AIRCON CLUTCH

K
3 IES CAN : BLACK 0.75 MM : D3-L COL - COOLANT LEVEL IES CAN : BLACK 0.75 MM : MR-3 L IES CAN - SHIELD
EH 1a - ELECTRIC HORN 1 4 IES CAN : BLACK 0.75 MM : D3-S 1 WHITE/BLUE 1.5 MM : D3-A IES CAN : YL/GN 0.75 MM : MR-1 M IES CAN - HIGH
BLACK 1.5 MM : SPLICE E-3 GREEN 2.5 MM : D3-D SPLICE E-4 2 BLACK 1.5 MM : SPLICE E-5 BLUE/GREEN 0.75 MM : SPLICE 3 N ELECTRICAL HOOTER
1 5

100
BLACK 0.75 MM : SPLICE E5 P EARTH
SPLICE E-1 6 GREEN 2.5 MM : D3-E GREY/WHITE 1.5 MM : CSTS-1 R COLD START TEMPERATURE SENSOR
LPL - LEFT PARKLIGHT 7 IES CAN : BLACK 0.75 MM : MR-4 S IES CAN - SHIELD
8 IES CAN : BROWN 0.75 MM : MR-2 T IES CAN - LOW
1 BLACK1.5: SPLICE E-1 EVBSOL - EVB SOLENOID BLUE 1.5 MM : SPLICE 2 PARKLIGHTS
2 BLUE 1.5: SPLICE 2 BLACK 2.5 MM : SPLICE E-4 U
9 PURPLE 1.5 MM : MR-13 V ENGINE DIAGNOSTIC LINE
10 1 RED/YELLOW 1.5 MM : D3-E W
LHL - LEFT HEADLIGHT 11 BLACK 2.5 MM : SPLICE E-4 DIODE OUT X
2 1
1 BLACK 1.5: SPLICE E-1 SCHOTTKY 1A/100V
12 BLACK/WHITE 1.5 MM : STAR-50

3
2 WHITE/GRAY 1.5: SPLICE 1 2 BLACK 1.5 MM : SPLICE E-5
13 PURPLE 1.5 MM : D3-V DIODE IN
14 3
15 RED 1.5 MM : D3-F

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
ACC - AIRCON COMPRESSOR EARTH SPLICES

1 BLUE/GREY 1.5 MM : D3-K

SPLICE E-1
BLACK 1.5MM : LHL-1
BLACK 1.5MM : SPLICE E-3
BLACK 1.5MM : LPL-1

SPLICE E-2
ENGINE HARNESS - SHEET 2 (TO DATE: DEC. 2012)

BLACK 1.5MM : RHL-1

WHITE/GRAY 1.5MM : RHL-2 SPLICE 1 BLACK 1.5MM : SPLICE E-3
BLACK 1.5MM : RPL-1
WHITE/GRAY 1.5MM : LHL-2 WHITE/GRAY 1.5MM : D3-J

BLACK 1.5MM :EH 1 SPLICE E-3 BLACK 2.5MM : STAR - E

BLUE 1.5MM : RPL-2 SPLICE 2 BLACK 1.5MM : EH 2
BLACK 1.5MM : SPLICE E-1 BLACK 1.5MM : SPLICE E-2
BLUE 1.5MM : LPL-2 BLUE 1.5MM : D3-U

BLACK 2.5MM : MR-9 SPLICE E-4

SPLICE 3 BLACK 2.5MM : STAR - E
BLUE/GREEN 1.5MM : EH 1
BLACK 2.5MM : MR-11
BLUE/GREEN 1.5MM : EH 2 BLUE/GREEN 1.5MM : D3-N
SPLICE E-5
BLACK 1.5MM : COL-2 BLACK 1.5MM : D3-7
YELLOW/RED 1.5MM : ALT SPLICE 4
BLACK 1.5MM : EVBSOL - 2 BLACK 2.5MM : STAR - E
YELLOW/RED 1.5MM : ALT D+ YELLOW/RED 1.5MM : D3-C
SPLICE E-6
BLACK 2.5MM : CSTS-2 BLACK 2.5MM : GPE

BLACK 2.5MM : SCSOL - 2 BLACK 2.5MM : ALT - E

REV A
6-37
TD0006895
 NOTE :
All SPLICE dimensions indicate their

6-38
positions within the harness
lengths.

ARTIC HARNESS
CONNECTOR BELL PART
FUNCTIONAL DESCRIPTION LABELLING NUMBER QTY CONNECTOR CONNECTOR DESCRIPTION

D2
ARTIC & REAR & 216774 HDP DEUTSCH, 23 WAY, RECEPTACLE, SOCKETS
HARNESS LABEL
1

PARK BRAKE SOLENOID PBS

201529 2 HIRSCHMANN, 4 WAY, FLUSH, SOCKETS
NEUTRAL BRAKE SOLENOID NBS

REAR HARNESS MALE PLUG RHMP 206714 1 HDP DEUTSCH, 21 WAY, RECEPTACLE, PINS

INTERAXLE DIFF LOCK SWITCH IDLS 202557 1 M27, 2 WAY, 90° BAYONET, SOCKETS

BIN UP SOLENOID BU
BIN DOWN SOLENOID BD
208580 4 AMP, 2 WAY, PLUG, SOCKETS
AIRCON SOLENOID AC
HYD CUT SOLENOID HCS

LOW ACC BRAKE PRESSURE 1 LABP 1

218308 2 BRADHARRISON, 4 WAY, 90°, SOCKETS
EMERGENCY STEERING 1 ES 1

HYD TEMP SENDER - A HTS

BRAKE LIGHT SWITCH X 2 BLS 218950 4 GROTE & HARTMANN, 4MM LUG
PRESSURE SENDER - A PSEN-A

HYD TEMP SENDER B HTS 218955 2 GROTE & HARTMANN, 6MM LUG
PRESSURE SENDER - B PSEN-B

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
LOW ACC BRAKE PRESSURE 2 LABP 2
EMERGENCY STEERING 2 ES 2 206704 2 DT DEUTSCH, 2 WAY, PLUG, SOCKETS
ARTIC HARNESS - SHEET 1 (TO DATE: DEC. 2012)

LOW ACC BRAKE PRESSURE 2 (BLANKING CONNECTOR)

EMERGENCY STEERING 2 (BLANKING CONNECTOR) 206703 2 DT DEUTSCH, 2 WAY, RECEPTACLE

DIODES: BIN UP SOLENOID

BIN DOWN SOLENOID
AIRCON SOLENOID
HYD CUT SOLENOID 216889 5 FAIRCHILD SEMICONDUCTOR, 1A/100V
PARK BRAKE SOLENOID

REV A
SECTION 6: ELECTRICAL
TD0006886
 LABP2 - LOW ACC BRAKE PRESS 2
1 1 RED/GREY 1.5 MM : SPLICE 3
2 2 BLACK 1.5 MM : SPLICE E2

-
ES2 EMERGENCY STEERING 2
1 1 ORANGE/BLACK 1.5 MM : SPLICE 4
2 2 BLACK 1.5 MM : SPLICE E2

HTS A - HYD TEMP SENDER A

GREEN/WHITE 1.5MM: D2-M

HTS B - HYD TEMP SENDER B

BLACK/YELLOW 1.5MM : SPLICE 5
IDLS - INTERAXLE DIFFERENTIAL LOCK SWITCH
LABP1 - LOW ACC BRAKE PRESS 1 1 GREY/GREEN 1.5: D2-R
1 RED 0.75 MM : SPLICE 2 DIODE OUT 1A/100V SCHOTTKY
2
3 BLACK 0.75 MM : SPLICE E2
4 RED/GREY 0.75 MM : SPLICE 3
2 BLACK 1.5 MM : SPLICE E2
ES1 - EMERGENCY STEERING 2 DIODE IN
1 RED 0.75 MM : SPLICE 2
2
3 BLACK 0.75 MM : SPLICE E2
4 ORANGE/BLACK 0.75 MM : SPLICE 4

SECTION 6: ELECTRICAL
HCS - HYD CUT SOLENOID
1 BLACK/WHITE 1.5MM : D2-E
DIODE OUT 1A/100V SCHOTTKY

2 BLACK 1.5 MM : SPLICE E2

DIODE IN

BU - BIN UP SOLENOID
214592 1 YELLOW/GREEN 1.5MM : D2-N
DIODE OUT 1A/100V SCHOTTKY

2 BLACK/YELLOW 1.5MM : D2-O RHMP - REAR HARNESS MALE PLUG

DIODE IN

FUNCTION D2 - ARTIC & REAR BD - BIN DOWN SOLENOID

1 GREEN/YELLOW 1.5MM : D2-P
DIODE OUT 1A/100V SCHOTTKY
FUNCTION
2 BLACK/YELLOW 1.5MM : D2-Q
DIODE IN
LOW BRAKE ACCUMULATOR A RED/GREY 1.5MM : SPLICE 3
EMERGENCY STEERING B ORANGE/BLACK 1.5MM : SPLICE 4 YELLOW/GREEN 1.5MM : D2-C A REVERSE SIGNAL POWER
REVERSE SIGNAL POWER C YELLOW/GREEN 1.5MM : RHMP-A GREY/BLUE 1.5MM : D2-D B BRAKE LIGHTS
BRAKE LIGHTS D GREY/BLUE 1.5MM : RHMP-B BLUE 1.5MM : D2-H C PARK LIGHTS
HYDRAULIC CUT SOLENOID E BLACK/WHITE 1.5MM : HCS-1 PURPLE/GREEN 1.5MM : D2-J D BIN POSITION SENSOR SIGNAL INPUT
SENSOR RETURN, HTS,PSEN F BLACK/YELLOW 1.5MM : SPLICE 5 SPLICE 3 RED/ORANGE 1.5MM : D2-K E BIN POSITION SENSOR 5V SUPPLY
IGN SUPPLY, LABP, ES G RED 1.5MM : SPLICE 2 SPLICE 4 BLACK/YELLOW 1.5MM : D2-L F BIN POSITION SENSOR GROUND
PARK LIGHTS H BLUE 1.5MM : RHMP-C BLACK 1.5MM : SPLICE E2 G EARTH
BIN POSITION SENSOR SIGNAL INPUT J PURPLE/GREEN 1.5MM : RHMP-D H
BIN POSITION SENSOR 5V SUPPLY K RED/ORANGE 1.5MM : RHMP-E J
FIRE PROTECTIVE SLEEVE
BIN POSITION SENSOR GROUND L BLACK/YELLOW 1.5MM : RHMP-F K
HYDRAULIC TEMPERATURE M GREEN/WHITE 1.5MM : HTS-A
L
BIN UP SOLENOID N YELLOW/GREEN 1.5MM : BU-1
M
BIN UP RETURN O BLACK/YELLOW 1.5MM : BU-2
BIN DOWN SOLENOID P GREEN/YELLOW 1.5MM : BD-1 N
BIN DOWN RETURN
BLS - BRAKE LIGHT SWITCH P

SPLICE 2
Q BLACK/YELLOW 1.5MM : BD-2

SPLICE 5
SPLICE E2
INTER AXLE DIFF LOCK SWITCH R GRAY/GREEN 1.5MM : IDLS-1 GRAY/GREEN 1.5 MM : D2-V R
1
S S
RED 1.5 : SPLICE 2
EARTH T BLACK 1.5MM : SPLICE E2 1 T
PARK BRAKE SOLENOID U BROWN/YELLOW : PBS-1 U
BRAKE LIGHT SWITCH V GRAY/GREEN 1.5 MM : BLS-1 V
AIR PRESSURE SENSOR
PBS - PARK BRAKE SOLENOID
W ORANGE/WHITE 1.5 MM : PSEN-A W
NEUTRAL BRAKE SOLENOID X ORANGE/YELLOW 1.5MM : NBS-1 BROWN/YELLOW 1.5MM : D2-U 1
1A/100V SCHOTTKY
X
DIODE OUT

BLACK 1.5MM : SPLICE-E2 2

DIODE IN

PSEN - PRESSURE SENSOR

ORANGE/WHITE 1.5 MM : D2-W
A

BLACK/YELLOW 1.5 MM : SPLICE 5

B

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
NBS - NEUTRAL BRAKE SOLENOID
ORANGE/YELLOW 1.5MM : D2-X 1
DIODE OUT 1A/100V SCHOTTKY

BLACK 1.5MM : SPLICE-E2 2

DIODE IN
ARTIC HARNESS - SHEET 2 (TO DATE: DEC. 2012)

EARTH SPLICE E2 SPLICES

BLACK 1.5 MM : LABP1-3 BLACK 1.5 MM : HCS-2

BLACK 1.5 MM : ES1-3 BLACK 1.5 MM : PBS-2 SPLICE 2
BLACK 1.5 MM : D2-T BLACK 1.5 MM : IDLS-2 RED 1.5 MM : LABP1-1 RED 1.5 MM : D2-J
AE-1
E2 BLACK 1.5 MM : ACS-2 RED 1.5 MM : ES1-1 2 RED 1.5 MM : BLS -1
BLACK 1.5 MM : LABP2-2
BLACK 1.5 MM : ES2-2 BLACK 1.5 MM : RHMP-G
SPLICE 3
RED/GREY 1.5 MM : LABP1-4 RED/GREY 1.5 MM : D2-A
RED/GREY 1.5 MM : LABP2-1 3
SPLICE 4
ORANGE/BLACK 1.5 MM : ES1-4
ORANGE/BLACK 1.5 MM : D2-B
ORANGE/BLACK 1.5 MM : ES2-1 4
SPLICE 5
BLACK/YELLOW 1.5 MM : PSEN-B BLACK/YELLOW 1.5MM : D2-F
BLACK/YELLOW 1.5 MM : HTS-B 5

REV A
6-39
TD0006896
ZF ARTIC HARNESS - SHEET 1 (FROM DATE: JAN. 2013)

ZF ARTIC HARNESS

CONNECTOR BELL PART HARNESS

FUNCTIONAL DESCRIPTION LABELLING NUMBER QTY CONNECTOR CONNECTOR DESCRIPTION MANUFACTURER PART NUMBER SPEC REF
SPEED PICK-UP ENGINE-B1 SPE
SPEED PICK-UP TURBINE-B2
SPEED PICK-UP INTERNAL GEAR CHAIN-B3
SPT
SPIG 208580 4 AMP, 2 WAY, PLUG, SOCKETS
Housing: 963040-3, Terminals: 927766-1, Seal: 828905-1,
Rubber Boot: 880810-1
FIG.3.1
CONVERTER TEMPERATURE SENSOR CTS

LEOPOLD KOSTAL GmbH(for BMW), Complete:09 4300 10, 2212447220 16 10800, 444521x16, 10800472632x8 FIG 3.2 + 300MM
GEARBOX-A3 GEAR 218427 1 16 WAY, PLUG, SOCKETS Backshell: CI16-LK20 ADAPTAFLEX
PAFS16

OUTPUT SPEED SENSOR-B4 Complete: 282087-1, 282110-1x3, 281934-2

OSS
218429 1 AMP, 3 WAY, PLUG, SOCKETS FIG.3.1

LOCKUP CLUTCH VALVE - Y7

FILTER BYPASS SWITCH - S10
LUC
FBSC
217711 2 AMP, 2 WAY, PLUG, SOCKETS
Housing: 0-0282080-1,Seal:0-0281934-2
Terminals: 0-0282110-1
FIG.3.1

D4 -ARCTIC Housing: HDP 26-24-31 ST-L017, Straight Backshell: 2428-008-2405, FIG 3.2 + 300MM
EXTERNAL FIREWALL CONNECTOR +
HARNESS LABEL
206718 1 HDP DEUTSCH, 31 WAY, PLUG, SOCKETS Terminals: 1062-14-0122
Blanking Pins: 114017
ADAPTAFLEX
PAFS28

TD0009032

6-40 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SPE - SPEED PICK-UP ENGINE
ORANGE/GREEN 1.5MM : D4-1 1
BLACK/BROWN 1.5MM : D4-2 2 B1
SPT - SPEED PICK-UP TURBINE
BLUE/ORANGE 1.5MM : D4-3 1
BLACK/BROWN 1.5MM : D4-4 2 B2
SPIG - SPEED PICK-UP INTERNAL GEAR CHAIN
BLUE/PURPLE 1.5MM : D4-5 1
BLACK/BROWN 1.5MM : D4-6 2 B3

SECTION 6: ELECTRICAL
FBSC - FILTER BYPASS SWITCH
PURPLE/BLACK 1.5MM : D4-18 1
GREEN/ORANGE 1.5MM : D4-19 2 S10
BN022348
FUNCTION D4 - TRANSMISSION
ENGINE SPEED SENSOR 1 ORANGE/GREEN 1.5MM : SPE-1
ENGINE SPEED SENSOR RETURN 2 BLACK/BROWN 1.5MM : SPE-2
TURBINE SPEED SENSOR 3 BLUE/ORANGE 1.5MM : SPT-1
TURBINE SPEED SENSOR RETURN 4 BLACK/BROWN 1.5MM : SPT-2
INT GEAR CHAIN SENSOR 5 BLUE/PURPLE 1.5MM : SPIG-1
INT GEAR CHAIN SENSOR RETURN 6 BLACK/BROWN 1.5MM : SPIG-2
SOLENOID Y1 7 WHITE/PURPLE 1.5MM : GEAR-1
SOLENOID Y2 8 BLUE/GREEN 1.5MM : GEAR-2
SOLENOID Y3 9 GREEN/WHITE 1.5MM : GEAR-3 GEAR - GEARBOX
SOLENOID Y4 10 BROWN/YELLOW 1.5MM : GEAR-4
SOLENOID Y5 11 ORANGE/WHITE 1.5MM : GEAR-5 WHITE/PURPLE 1.5MM : D4-7 1
SOLENOID Y6 12 WHITE/YELLOW 1.5MM : GEAR-6 BLUE/GREEN 1.5MM : D4-8 2
SOLENOID SUPPLY VPSI(+) 13 BROWN/GREEN 1.5MM : GEAR-7 GREEN/WHITE 1.5MM : D4-9 3
SUMP TEMP 14 BROWN/RED 1.5MM : GEAR-8 BROWN/YELLOW 1.5MM : D4-10 4
SUMP TEMP RETURN 15 PURPLE/BLACK 1.5MM : GEAR-9 ORANGE/WHITE 1.5MM : D4-11 5
CONVERTOR TEMP 16 ORANGE/GREY 1.5MM : CTS-1 WHITE/YELLOW 1.5MM : D4-12 6
CONVERTOR TEMP RETURN 17 PURPLE/BLACK 1.5MM : CTS-2 BROWN/GREEN 1.5MM : D4-13 7
FILTER BYPASS SWITCH RETURN 18 PURPLE/BLACK 1.5MM : FBSC-1 BROWN/RED 1.5MM : D4-14 8
FILTER BYPASS SWITCH 19 GREEN/ORANGE 1.5MM : FBSC-2 PURPLE/BLACK 1.5MM : D4-15 9
OUTPUT SPEED SENSOR 20 WHITE/GREY 1.5MM : OSS-1 SEAL WITH CAVITY PLUG 10
A3
OUTPUT SPEED SENSOR (-) 21 GREEN/BLUE 1.5MM : OSS-2 SEAL WITH CAVITY PLUG 11
GLUE HEATSHRINK GLUE HEATSHRINK SEAL WITH CAVITY PLUG 12
OUTPUT SPEED SENSOR (+) 22 RED 1.5MM : OSS-3
23 SEAL WITH CAVITY PLUG 13
24 SEAL WITH CAVITY PLUG 14
25 ADAPTAFLEX ADAPTAFLEX SEAL WITH CAVITY PLUG 15
LOCK UP CLUTCH RETURN 26 BLUE/YELLOW 1.5MM : LUC-2 PAFS28 PAFS16 SEAL WITH CAVITY PLUG 16
27
28
29
30

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
LOCK UP CLUTCH 31 GREEN/RED 1.5MM : LUC-1

Appendix 1 : LUC - LOCK UP CLUTCH VALVE

GREEN/RED 1.5MM : D4-31 1
BLUE/YELLOW 1.5MM : D4-26 2 Y7
BELL Low Profile Dump Truck Transmission Information
ZF ARTIC HARNESS - SHEET 2 (FROM DATE: JAN. 2013)

OSS - OUTPUT SPEED SENSOR

Vehicle: G/Box type: G/Box spec no. TCU spec no: Speeds available: Description: Engine type: Stall speed:

Bell B25L 6 WG 210 4657 056 019 6009 065 403 3F-1R Deutz V10 1 450 RPM WHITE/GREY 1.5MM : D4-20 1
GREEN/BLUE 1.5MM : D4-21 2
RED 1.5MM : D4-22 3
Bell B25L 6 WG 210 4657 056 019 6009 065 403 3F-1R ADE 422N 1 550 RPM B4
Bell B25L 6 WG 210 4657 056 019 6009 065 646 3F-1R/4F-1R M/B M0906 1 650 RPM

Bell B25L 6 WG 210 4657 056 019 6009 065 734 3F-1R/4F-1R ADE 422N 1 550 RPM
Bell B25L 6 WG 210 4657 056 019 6009 065 734 3F-1R/4F-1R Rosh Pinah Mine Cummins 1 650 RPM CTS - CONVERTER TEMP SENSOR
Bell B30L 6 WG 210 4657 056 031 6009 092 293 3F-1R/4F-1R M/B M0906 1 650 RPM ORANGE/GREY 1.5MM : D4-16 1
PURPLE/BLACK 1.5MM : D4-17 2
Bell B30L 6 WG 210 4657 056 032 6009 092 885 1F-1R/3F-2R/4F-2R BCL Mine Deutz BF6M 1015 1 650 RPM
B15
Bell B30L 6 WG 210: 4657 056 032 6009 092 943 1F-1R/3F-2R/4F-2R Pull off 2nd gear M/B M0906 1 650 RPM

Bell B30L 6 WG 210 4657 056 032 6057 018 179 2F-1R/3F-1R/4F-2R Pull off 1st gear M/B M0906 1 650 RPM

Bell B30L 6 WG 210 4657 056 031 6009 092 472 1F-1R/3F-2R/4F-2R Proto type M/B M0906 1 650 RPM
Bell B30L 6 WG 210 4657 056 032 6057 018 304 3F-1R/4F-1R Cummins 1 650 RPM

REV A
TD0009036

6-41
 6-42
REAR HARNESS
CONNECTOR BELL PART
FUNCTIONAL DESCRIPTION LABELLING NUMBER QTY CONNECTOR CONNECTOR DESCRIPTION

RHFP
REAR HARNESS F PLUG & 206713 1 HDP DEUTSCH, 21 WAY, PLUG, SOCKETS, 0°
HARNESS LABEL

BIN POSITION SENSOR BPS 207524 1 DELPHI PACKARD, 3 WAY, PLUG, PINS

LEFT BRAKE & PARK LHT LBP 206690

2 DT DEUTSCH, 3 WAY, PLUG, SOCKETS
RIGHT BRAKE & PARK LHT RBP

BACK UP ALARM (x2) 218950 2 GROTE & HARTMANN, 4MM LUG

I
REVERSE LHT 1-4 REV 1-4 206704 4 DT DEUTSCH, 2 WAY, PLUG, SOCKETS
REAR HARNESS - SHEET 1

POWER SUPPLY HARNESS

CONNECTOR BELL PART
FUNCTIONAL DESCRIPTION LABELLING NUMBER QTY CONNECTOR CONNECTOR DESCRIPTION

D1-
POWER SUPPLY POWER ARNESS ------ 1 HDP DEUTSCH, 9 WAY, RECEPTACLE, PINS, 90°
HARNESS LABEL

ISOLATOR SWITCH 1 (x2) ISW 1-IN

218965 3 GROTE & HARTMANN, 12MM LUG
ALTERNATOR B+ ISW 1-OUT
ALT-B+

ISOLATOR SWITCH 2 ISW 2-OUT 216788 1 GHW, 13MM NON-INSULATED TERMINAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
IGNITION SOLENOID IGNS 217711 1 AMP, 2 WAY, PLUG, SOCKETS

IGNITION SOLENOID 30 IGNS-30

IGNITION SOLENOID 87 IGNS-87 GROTE & HARTMANN, 6MM LUG
MAIN CB 2 (x2) MCB-2 218957 5
MAIN CB 1 MCB-1

AIRCON UNIT ACU 206690

1 DT DEUTSCH, 3 WAY, PLUG, SOCKETS

BATTERY 1 POS(12V) BAT1-2 218958 1 GROTE & HARTMANN, 8MM LUG

12V CB 1 CB1-1
12V CB 2 CB1-2 218952 2 GROTE & HARTMANN, 5MM LUG

REV A
TD0006887

SECTION 6: ELECTRICAL
 BUA-BACKUP ALARM
YELLOW/GREEN 1.5: SPLICE 3A

BLACK 1.5: SPLICE E3-1

BPS - BIN POSITION SENSOR
BLACK/YELLOW 1.5 MM : RHFP-F A
PURPLE/GREEN 1.5 MM : RHFP-D B
RED/ORANGE 1.5 MM : RHFP-E C

REV1 - REVERSE LIGHT

YELLOW/GREEN 1.5: SPLICE 3A 1
BLACK 1.5: SPLICE E3-1 2

SPLICE 3A
SPLICE E3-1

SECTION 6: ELECTRICAL
RBP - RIGHT BRAKE/PARK LIGHT
BLACK 1.5: SPLICE E3-2 A
GRAY/BLUE 1.5: SPLICE 2 B
BLUE 1.5: SPLICE 1 C
214593 LBP - LEFT BRAKE/PARK LIGHT
RHMP - REAR HARNESS FEMALE PLUG BLACK 1.5: SPLICE E3-2 A
GRAY/BLUE 1.5: SPLICE 2 B
FUNCTION SPLICE 1 BLUE 1.5: SPLICE 1 C
REVERSE SIGNAL POWER A YELLOW/GREEN 1.5MM : SPLICE 3B SPLICE 2
REAR HARNESS - SHEET 2

BRAKE LIGHTS B GREY/BLUE 1.5MM : SPLICE-2 SPLICE E3-2

PARK LIGHTS C BLUE 1.5MM : SPLICE 1
BIN POSITION SENSOR SIGNAL INPUT D PURPLE/GREEN 1.5MM : BPS-B
BIN POSITION SENSOR 5V SUPPLY E RED/ORANGE 1.5MM : BPS-C
BIN POSITION SENSOR GROUND F BLACK/YELLOW 1.5MM : BPS-A
EARTH G BLACK 1.5MM : SPLICE E3
H
J
K EXTRA PROTECTIVE SLEEVE
L
M
N NOTE: Protective sleeve must be PVC tube fitted
P inside before braiding. Sleeve must fit wire bundle size
closely, not too tight but not with excess slack space.
R
Wall thickness must be heavy duty spec, flame SPLICE E3-3
S retardant, halogen free for underground mining SPLICE 3B
T application. REV2 - REVERSE LIGHT
U
V
W
X YELLOW/GREEN 1.5: SPLICE 3B 1
BLACK 1.5: SPLICE E3-3 2
IGNS-30 - IGNITION SOLENOID 30
GREEN 10.0 MM : MCB-2

BAT1-2 BATTERY 1 POS(12V) SPLICE 1 BLUE 1.5: RBP-3

WHITE 2.5MM : CB1-1 BLUE 1.5: RHFP-C BLUE1.5: LBP-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
IGNS-87 - IGNITION SOLENOID 87
RED 10.0 MM : D1-S
This page is intentionally left blank
SPLICE 2 GRAY/BLUE 1.5MM : RBP-2
IGNS - IGNITION SOLENOID ISW 1-OUT - ISOLATOR SWITCH 1 GRAY/BLUE 1.5MM : RHFP-B GRAY/BLUE 1.5MM : LBP-2
1(86) RED/BLACK 2.5MM : D1-V GREEN 16.0MM : MCB-1
DIODE OUT 1A/100V SCHOTTKY
ACU - AIRCON UNIT
YELLOW/GREEN 1.5: BUA-A SPLICE 3A
2(85) BLACK 2.5MM : ISW2-OUT RED 2.5 MM : D1- W 1
DIODE IN BLACK 2.5 MM : D1-X 2 YELLOW/GREEN 1.5: SPLICE 3B YELLOW/GREEN 1.5: REV 1-1
CB1-2 - 12V CB 2 ISW 2-OUT - ISOLATOR SWITCH 2 GREEN/WHITE 1.5 MM : D1-Y 3
WHITE 2.5MM : D1-T BLACK 16.0 MM : D1-R 277044 SPLICE 3B
CB1-1 - 12V CB 1 BLACK 2.5MM : IGNS-85 D1 - POWER SUPPLY YELLOW/GREEN 1.5: RHFP-A YELLOW/GREEN 1.5: REV 2 - 1
WHITE 2.5MM : BAT1-2 500 mm FIRE PROTECTIVE SLEEVE FUNCTION
BLACK 16.0 MM : ISW 2-OUT R MAIN EARTH
RED 10.0 MM : IGNS-87 S MAIN IGNITION SPLICE E3-1
WHITE 2.5MM : CB1-2 T MAIN 12V BATTERY BLACK 1.5: SPLICE E3-2
MCB-2 - MAIN CB 2 GREEN 10.0 MM : MCB2 U MAIN BATTERY POWER SUPPLY BLACK 1.5: BUA-2 BLACK 1.5: REV1-2
GREEN 10.0MM : D1-U RED/BLACK 2.5 MM : IGNS-86 V IGNITION KEY SIGNAL
RED 2.5 MM : ACU-1 W IGN FROM FUSE 19
BLACK 2.5 MM : ACU-2 X EARTH
GREEN 10.0 MM : IGN-30 GREEN/WHITE 1.5 MM : ACU-3 Y AIRCON READY SIGNALL
Z SPLICE E3-2 BLACK 1.5: RPB-2
MCB-1 - MAIN CB 1 BLACK 1.5: SPLICE E3-3 BLACK 1.5: LPB-2
GREEN 16.0 MM : ISW 1-OUT

SPLICE E3-3
BLACK 1.5: RHFP-G BLACK 2.5: REV2-2

REV A
6-43
TD0006897
HEADLIGHTS AND HOOTER - FORWARD FACING CAB

14
3
11 1
14

14

13

12

11

10
8

9
6

14

5
2
4

TD0009046-A

6-44 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 HEADLIGHTS AND HOOTER - FORWARD FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 277042 1 CAB HARNESS
2 217719 4 LIGHT FLOOD To: Oct. 2012
2 BN015501 8 WORK LIGHT From: Oct. 2012 Replaced Item 14
3 203068 2 BEACON LIGHT
4 BN021871 2 LAMP SIGNAL GREEN From: Oct. 2012
5 BN021870 1 LAMP SIGNAL RED From: Oct. 2012
6 216217 2 HOOTER To: Oct. 2012
7 277043 1 HARNESS, ENGINE From: Oct. 2012
7 BN021838 1 HARNESS, ENGINE To: Oct. 2012
8 101345 4 WASHER
9 100731 2 SCREW, HEXHD
10 100312 2 NUT
11 100286 8 NUT
12 100370 16 WASHER
13 100086 8 SCREW HEX
14 207030 4 WORK LIGHT To: Oct. 2012

SECTION 6: ELECTRICAL 6-45

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
HEADLIGHTS AND HOOTER - SIDE FACING CAB

14
3
11 1
14

14

13

12

11

10
8

9
6

14

5
2
4

TD0008997-B

6-46 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 HEADLIGHTS AND HOOTER - SIDE FACING CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 BN008752 1 CAB HARNESS To: Oct. 2012
1 BN022349 1 ROOF HARNESS From: Oct. 2012
2 217719 4 LIGHT FLOOD To: Oct. 2012
2 BN015501 8 WORK LIGHT From: Oct. 2012 Replaced Item 14
3 203068 2 BEACON LIGHT
4 BN021871 2 LAMP SIGNAL GREEN
5 BN021870 1 LAMP SIGNAL RED
6 216217 2 HOOTER
7 277043 1 HARNESS, ENGINE TO DATE: Oct. 2012
7 BN021838 1 HARNESS, ENGINE FROM DATE: Oct. 2012
8 101345 4 WASHER
9 100731 2 SCREW, HEXHD
10 100312 2 NUT
11 1 00286 8 NUT
12 100370 16 WASHER
13 100086 8 SCREW HEX
14 207030 4 WORKLIGHT To: Oct. 2012

SECTION 6: ELECTRICAL 6-47

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 6-48
B30D
EARTH CABLE (218775 / 6 / 7)
IMPORTANT !
EARTH STRAP (200861)
FROM DATE: DECEMBER 2012

IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO COLLECTIVE WIRING
HARNESS EARTH POINTS

Bell Equipment company reserves the right to change any details in these electrical systems. E2- 1-8 INTERNAL CAB EARTH POINTS
Bell cannot be held responsible for misinterpretation of these schematics or faults that may arise from use there of.
Any errors in these must be reported back to the Bell Electrical Systems team.
All electrical repairs must be carried out by qualified Bell service personnel only.

E2-1 E2-2 CAB E2-1 E2-2

E2-3 E4-4 TO
CHASSIS E2-3 E4-4
E2-5 E2-6 E2-5 E2-6
TRANSMISSION
E2-7 E2-8 TRANSMISSION TO
TO ENGINE E2-7 E2-8
CHASSIS ENGINE
CHASSIS TO
CHASSIS TO
CHASSIS

B30L

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
SCHEMATIC: EARTH POINTS & EARTH STRAPS

CAB
TO
CHASSIS

REV A
TD0008916

SECTION 6: ELECTRICAL
 Harness Part Numbers Page Index Page Index Page Index
CAB: BN023008-0i_A - Harness Part Numbers & Schematic Index.
BN02842 - HARNESS,CAB, B30D, MK3.1,LP BN023008-0ii_A - Decal Fuse and Relay Layout
BN023008-0iii_A - System Overview
CAB PIGTAILS:
BN022349 - HARNESS, ROOF, B30D, MK3.1, LOW PROFILE BN023008-01_A - Starting & Charging Circuit.
BN023008-02_A - Ignition Power - Fuse Circuits 8 to 21
FRONT CHASSIS : BN023008-03_A - Ignition Power - Fuse Circuits 22 to 27 &
BN021838 - HARNESS, ENGINE, B30D, MK3, MERC, LP Accessory Points AP1 to AP3
BN021839 - HARNESS, ARTIC, B30D,MK3.1,LP
BN021841 - HARNESS,POWER,B30D,MK3.1,LP BN023008-04_A -12V Circuit, DC/DC Converter, Reverse Monitor

SECTION 6: ELECTRICAL
Kit and Accessory Point 4
REAR CHASISS:
BN021840 - HARNESS, REAR, B30D, MK3.1, LP BN023008-05_A - Monitor Display Unit Circuit.
BN023008-06_A - Sealed Switch Module & On Board Weighing
TRANSMISSION ZF : Module Circuit
BN021840 - HARNESS, ZF, ARCTIC,B30D, MK3.1, LP BN023008-07_A - Chassis Control Unit 2, J1 Circuit
FROM DATE: DECEMBER 2012

BN023008-08_A - Chassis Control Unit 2, J1 Circuit pg 1

BN023008-09_A - Chassis Control Unit 2, J2 Circuit pg 2
BN023008-10_A - Chassis Control Unit 2, J3 Circuit
BN023008-11_A - Marker Lights, Roof Work lights and Roof
Beacon Lights Circuits.
BN023008-12_A - Air conditioner Unit Circuit
BN023008-13_A - Mercedes Engine with ADM3
BN023008-14_A - Transmission Control Unit Circuit
BN023008-15_A - Gear Box, Resistor Block, ZF Diagnostic &
Diagnostic

General Notes

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
Programming / Diagnostic
Harnesses
HARNESS PART NUMBERS & SCHEMATIC INDEX

216281 - HARNESS,DIAGNOSTIC,MK4
216694 - HARNESS,BENCH PROGRAMMING,MK4
217223 - E-MODULE,USB TO CAN,J1939

REV A
TD0008917-C

6-49
 6-50
SYSTEM OVERVIEW - MK3.1
DIAG
DIAG K-LINE DIAG ECU DIAG &
& (MR) PROG
PROG ZF (LAPTOP)
FROM DATE: DECEMBER 2012

IES CAN
K-LINE / J1708
SCHEMATIC: SYSTEM OVERVIEW

ENGINE TRANS SEALED

DIAG K-LINE DIAG CHASSIS MONITOR SWITCH
CONTROL CONTROL
& CONTROL DISPLAY MODULE
UNIT UNIT
PROG UNIT UNIT (25 BUTTON)
(ADM3) ZF

CAN

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
TERM
CAN J1939

CAN
TERM

ON-BOARD
WEIGHING
UNIT

REV A
TD0008918

SECTION 6: ELECTRICAL
 OUT IN
YL/RD 1.5 D3-C YL/RD 1.5 RD 1.5 1 3 Alternator D+
(Not on B50D) DIODE1 3A 207027
277082 ALT YL/RD 1.5 BK/WH 1.5 MR-12 2 13 Starter Solenoid

RD 70.0 200861

BK 70.0
DC221926 TCU-
GN 0.75 TCU-23 4 14

SECTION 6: ELECTRICAL
ZF-Transmission
ALT-D+ STUD 1 FUSE 1 10A 206350
D+ DC222012 STAR-E TCU-
GN1.5 TCU-68 4
1 2 14 ZF-Transmission

217961 (625 CCA)

+ M
ALT-B+ B+ A ALT-E 217116
FUSE 2 20A
FROM DATE: DECEMBER 2012

GN 2.5 CCU2J2-L1 5 9 Chassis Control Unit

1 2
STAR-B+
KL30 206350

BK/WH 1.5

BK 16.0
FUSE 3 10A

GN 10.0
KL50 GN 1.5 ADM21-1 6 13 Engine Control Unit

12 V
ALTERNATOR 1 2

STAR-50 206350
ALT-E

BATTERY 12V
RD 70.0

GN 16.0
STARTER FUSE 4 10A
GN 1.5 MDU2J1-A 7 5 Monitor Control Unit Display Circuit
1 2
206350 GN 0.75 DIAG-B 8 15 Diagnostic Connector
- FUSE 5 10A
216129 GN 0.75 SSM-1 9 6 Sealed Switch Module
MCB1 60A GN 10.0 D1-U 1 2
ISW1-IN + +
216119 GN 16.0 206350
IN OUT ISW1-OUT MCB-1
FUSE 6 10A
MCB-2 GN 1.5 DC/DC-15 10 4 DC/DC Converter
GN 10.0 1 2
205259

24 V
- - ISW2-OUT
BK 1.5 206350
OUT
FUSE 7 10A
ISW2-IN IN SCHOTTKY DIODE
1A/100V WH 1.5 DC/DC-7 11 4 DC/DC Converter
IGNS-1 IGNS-30 1 2
ISOLATOR 217625
216270 86 30 WH 1.5 AP4-1 12 4 Accessory Point 4 (12v)
SWITCH

217961 (625 CCA)

BK 70.0
+ IGNITION
CONT GN 2.5 D3-D 13 13 MR
SOLENOID
E1

RD/BK 1.5
85 87
GN 2.5 D3-E 14 13 MR

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
IGNS-2 IGNS-87
SCHEMATIC: STARTING & CHARGING CIRCUIT

12 V
RD/BK 1.5 D1-V RD/BK 1.5 SSM-3 15 6 Sealed Switch Module

BATTERY 12V
GN 1.5
-
RD 10.0 D1-S RD 10.0 STUD 2-A 16 2 Main Ignition

BK 70.0 CB2 20A

277081
99 RD 2.5 RD 2.5 D1-W RD 2.5 ACU-A 3 12 AirCon Unit
CB2-2 CB2-1
11 Marker Light Circuit 203830

TD0008919

REV A
6-51
 6-52
Main Ignition 1 16 RD 10.0 D1-S

RD 6.0
RD 6.0
206350
FUSE 8 10A
TCU-Ignition 14 17 TCU-45 RD 0.75 RD 1.5
207115
D4-22 RD 1.5
FUSE 15 25A
FROM DATE: DECEMBER 2012

Output Speed Sensor 14 17 STUD 2 RD 2.5 RD 1.5 CCU2J3-G1 CCU2 Output Driver Supply 5
19 10159
1 2
206350 RD 1.5 CCU2J3-G2 CCU2 Output Driver Supply 5
19 10159
FUSE 9 10A
Ignition Supply MR 13 20 D3-F RD 1.5 RD 1.5
2 1
207118
Engine Control Unit 13 20 ADM21-2 RD 1.5 FUSE 16 15A
RD 2.5 RD 1.5 CCU2J3-H3 29 10 CCU2 Output Driver Supply 6
1 2
217116
FUSE 10 20A RD 1.5 CCU2J3-H4 29 10 CCU2 Output Driver Supply 6
CCU2 Output Driver Supply 1 7 21 CCU2J1-G3 RD 1.5 RD 2.5
2 1
CCU2 Output Driver Supply 1 7 21 CCU2J1-G4 RD 1.5
RD 1.5 DIAG-E 30 15 Diagnostic

RD 1.5 ZFD-4 31 14 ZF Display

207114
FUSE11 30A 206350
FUSE 17 10A RD 1.5 RES 2
CCU2 Output Driver Supply 2 7 22 CCU2J1-H3 RD 1.5 RD 2.5 32 15 Resistor
2 1 RD 2.5
1 2
RD 1.5 RES 3
CCU2 Output Driver Supply 2 7 22 CCU2J1-H4 RD 1.5 32 15 Resistor
RD 1.5 GLC-1
207116 33 14 Gear Limiter Connector
FUSE12 20A RD 1.5 ZF DIAG-1
CCU2 Output Driver Supply 3 9 23 CCU2J2-L3 RD 1.5 RD 2.5 34 15 ZF Diagnostic
2 1 206350
FUSE 18 10A
CCU2 Output Driver Supply 3 9 24 CCU2J2-M3 RD 1.5 RD 1.5 MDU2J1-L 35 5 Ignition power Supply
1 2

207116
FUSE13 20A
SCHEMATIC: IGNITION POWER - FUSES 8-21

CCU2 Output Driver Supply 4 9 25 CCU2J2-L4 RD 1.5 RD 2.5 5 Coolant Level

2 1 206350 RD 1.5 D3-H 36

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
FUSE 19 10A
CCU2 Output Driver Supply 4 9 26 CCU2J2-M4 RD 1.5 RD 2.5 RD 1.5 R5-87 37 11 Marker Lights
1 2
RD 1.5 R5-86 37 11 Marker Lights
206350
FUSE 14 10A
CCU2 9 27 CCU2J2-M1 RD 1.5 RD 2.5
2 1 207116
FUSE 20 10A
Hardware Detection 10 28 CCU2J3-F4 RD 1.5 RD 1.5 D2-7 38 8 Brake Lights
1 2

206350
FUSE 21 10A
RD 1.5 DC/DC-6 40 4 DC/DC Converter
1 2

REV A
TD0008920

SECTION 6: ELECTRICAL
 POINTS 1-3

Main Ignition 1 16 RD10.0 D1-S

SECTION 6: ELECTRICAL
RD 6.0
FROM DATE: DECEMBER 2012

24v ACCESSORY POINTS

206350
FUSE 22 10A
RD 1.5 AP1-1
1 2

206350
FUSE 23 10A
RD 1.5 AP2-1
1 2
RD 1.5

206350
FUSE 2410A
1 2 RD 1.5 AP3-1
207118
FUSE 25 15A
RD 1.5 R1-30 41 8 Front Work Light
1 2
RD 1.5

AP1-1

FUSE 26 15A 207118

RD 1.5 R2-30 42 8 Rear Work Light 24v
1 2
AP1-2
E2-5
BK 1.5
AP2-1
RD 1.5

YL/RD 1.5 D3-C 1 1 Alternator D+

24v ACCESSORY POINT 1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
24v
AP2-2
12v FUSE BK 1.5
E2-5

WH/RD 1.5 DC/DC-2 43 4 DC/DC Converter

206350 24V ACCESSORY POINT 2
FUSE 27 10A AP3-1
SCHEMATIC: IGNITION POWER FUSES 22-27 & ACCESSORY

WH/RD 1.5 DC/DC-1 43 4 DC/DC Converter

1 2

WH/RD 1.5 RM-1 44 4 Reverse Monitor 24v

WH/RD 0.75 CCU2J1-F1 45 7 CCU2 12v Supply AP3-2
BK 1.5
E2-5

24V ACCESSORY POINT 3

REV A
6-53
TD0008921
 6-54
12v Circuit
FROM DATE: DECEMBER 2012

Reverse Camera Kit

77
IN-LINE FUSE 2A
7 WH 1.5 RM - 2 BK REVERSE
CAMERA
1 WH/RD 1.5
E2-7
2 WH/RD 1.5 BN009266
POINT 4 & REVERSE CAMERA KIT

BN009268 (15m)
4
15 GN 1.5
BN009267 (5m)
6 RD 1.5 BK 1.5 RM - 1 WH/RD 1.5 FUSE 27-1 44 3
BN007395
5
E2-7 BN017554
3
REVERSE
14 BK 1.5 MONITOR

E2-3
DC/DC CONVERTER

FUSE 7-1 12 1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
FUSE 6-2
FUSE 27-2
FUSE 7-2
WH1.5

FUSE 21-2
SCHEMATIC: 12V CIRCUIT: DC/DC CONVERTER, ACCESSORY

40 10 43 11 12V-A

4 1 3 1
12V
12V-B
BK 1.5
E2-5

12V ACCESSORY POINT 4

TD0008922

REV A
SECTION 6: ELECTRICAL
 208548

MDU2J1
HYDSW-1 HYDSW-2
HLS-1 HLS-2 BK 1.5 A GN 0.75 FUSE 4-2 7 1
MDU2J2

Q B B
E2
30 40 50
20 60
K 10 70 E SSM-5 47 6
HYDRAULIC LEVEL SWITCH 0 20 30 80

YL/BL 1.5
km/h 10 40
P 50 F SSM-6 46 6
mph 0
COOLANT RPM

SECTION 6: ELECTRICAL
D2-26 YL/BL 1.5 L TEMP G SSM 48 6
n/min

F S

G J BK 0.75 DIAG 51 15
FROM DATE: DECEMBER 2012

COL-3 WH/BL 0.75 D3-A H C YL 0.75 DIAG-C 50 15

J TRANS K GN 0.75 DIAG-D 49 15
FUEL
TEMP
M L RD 1.5 FUSE 18-2 35 2

N COLD COOLANT ENGINE EMERGENCY PARK BRAKE BRAKE HYDRAULIC M BK/RD 0.75
START LEVEL STEERING BRAKE PRESSURE TEMP
BUZ-1
FAULT

A D OR/WH 0.75 216017

n/min

RD/GY 0.75 C TYRE TRANS RETARDER ENGINE BATTERY BIN INTER-AXLE DIFF HIGH
P BK 1.5 E2-7
PRESSURE FAULT AIR FILTER CHARGE UP DIFF LOCK LOCK RANGE
B
OR/BK 0.75 E R
BUZ-2
D N BL/WH 1.5
BUZZER
H

PL/GN 1.5
214432 MONITOR DISPLAY UNIT

D2-1
D2-2
216445
D3 - W

OR/BK 1.5 G
FS-1 FS-2
RD/GY 1.5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
Q
BK 1.5

D3-X
SCHEMATIC: MONITOR DISPLAY UNIT CIRCUIT

277479
E5
FUEL SENDER
BN017685 214313 214314
COL-2
E4 BK 1.5 2 _
COL-3 P P P
MDU2J2-H D3 - A WH/BL 1.5 3 SIG E2 E2 E2
AIPSW-1 1 LABP-2 1 ES-2 1
COL-1 BK 1.5 BK 1.5 BK 1.5
FUSE 19-2 D3 - H RD 1.5 1 +
COL-4 2 2
2
4
AIPSW-2 LABP-1 ES-1

ENGINE AIR INTAKE LOW ACC BRAKE EMERGENCY

LOW COOLANT
PRESSURE SWITCH PRESSURE 2 STEERING 2
36 LEVEL SWITCH
(S4) N/O (SP1) N/O

REV A
TD0008923

6-55
 6-56
1 1 8

9 15 71

CAN TERMINATOR

216359
FROM DATE: DECEMBER 2012

RD 1.5 FUSE 5-2 39 2

FUSE 5-2
IGNS-1 (86)
CCUJ2-D2
120 OHM 3 WAY
DEUTSCH CAN
SSM-1 TERMINATOR
GN 0.75

RHFP-M

CAN1-C

CAN1-A
CAN1-B
SSM-2

D1-V
BK 0.75 E2-6
SSM-3
RD/BK 1.5

RHMP-M
SSM-4
GN/BK 0.75

BK 1.5

YL 1.5
SSM-5

GN 1.5
GN 0.75 98 1
SSM-6

D2-7
YL 0.75 2
ONBOARD WEIGHING MODULE CIRCUIT

BK 0.75 E1 BK 1.5 3

6
25 BUTTON SEALED SWITCH MODULE 214401
7
ON BOARD
YL 0.75 8 WEIGHING

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
GN 0.75 9
BK 0.75 10

11

12
SCHEMATIC: SEALED SWITCH MODULE, CAN TERMINATOR &

BN007011

YL 0.75
BK 0.75

GN 0.75
MDUJ1

MDUJ1-K

MDUJ1-C
46 47 48
5 5 5

REV A
TD0008924

SECTION 6: ELECTRICAL
 216028

10
4 85
56 CCU2J3-B4 GY/BL 0.75 D2-4 RHMP-C RHFP-C GY/BL 0.75 LBP-B
D2-3 RHMP-A RHFP-A YL/GN 1.5 BUA-A 59
85 8
4

BK 1.5
YL/GN 1.5 REV1-1 58
85 8
4
D2-8 RHMP-F RHFP-F BL 1.5 LBP-C LBP-A

SECTION 6: ELECTRICAL
201375 YL/GN 1.5 REV2-1 58
85 8
4
E3
G PSEN-A
LEFT BRAKE / PARK LIGHTS

BL 0.75
216028
P
FROM DATE: DECEMBER 2012

RD 2.5

D2-21
CCU2J3-B4 D2-4 RHMP-C RHFP-C GY/BL 0.75 RBP-B W
10
4 85
57 GY/BL 0.75

BK 1.5
PSEN-B
D2-8 RHMP-F RHFP-F BL 1.5 RBP-C RBP-A
AIR PRESSURE
OR/WH 1.5

RIGHT BRAKE / PARK LIGHTS E3 SENDER 0-10bar

BN015501
GREY 0.75 TCU-52 60
85 14
4
SCHEMATIC: CCU2 J1 CIRCUIT

BL 1.5 LPL-1
LPL-1 LPL-2

GREY 1.5 RES-7 61

85 15
4
D3-U BL 1.5 LEFT PARK LIGHTS
BN015501 E2
WH/RD 2.5 FUSE 27-1 45 4
3
BL 1.5 LPL-1
RPL-1 RPL-2 SCHOTTKY DIODE
1A/100V

RIGHT PARK LIGHTS

E2
BN015501
WH/GY 1.5 LPL-1
LHL-1 LPL-2
OR/YL 1.5 D2-22 2 BK 1.5
NBS-1 1 NBS-2
D3-J WH/GY 1.5 LEFT HEADLIGHT
---------

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
E2 E2
BN015501
NEUTRAL
WH/GY 1.5 LPL-1
RHL-1 RHL-2 BRAKE SOLENOID
RD 2.5 FUSE 10-2 21 2
RIGHT HEADLIGHT
E2

RD 2.5 FUSE 11-2 22 2

GREY 0.75
OR/YL 0.75

OR/YL 0.75

WH/RD 0.75

BL 0.75
RD 1.5

RD 1.5
RD 1.5

RD 1.5

0.75

0.75
0.75
A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4

CHASSIS CONTROL UNIT CCU2 J1

217999

REV A
TD0008925

6-57
 6-58
6 9 7

71 72 58

REVERSE LHGHTS
11 70 RINT-4 RD/WH 1.5
BN015501

SSM-4
87a

SPS-2
30 87 YL/GN 1.5 REV1-1
LPL-1 REV1-2 BK 1.5
3 42 FUSE 26-2 RD 1.5

BK 1.5
85 86 BN015501
OR/YL 0.75
YL/GN 1.5 LPL-1
REV2-1 REV2-2 BK 1.5
E2-6 217717
RELAY 2
FROM DATE: DECEMBER 2012

REAR WORKLIGHT
E4

YL/GY 1.5
BUA-1 59 7
11 69 RINT-3 RD/WH 1.5
87a
30 87 216017

D2-28
3 41 FUSE 25-2 RD 1.5 B
BK 1.5
85 86
GN/PL 0.75
BUA-2

E2-6 217717 BACK UP ALARM

RELAY 1 E2
FRONT WORKLIGHTS
14 68 TCU-30 GN/BL 0.75 RHMP-H RHFP-H PL/GN 1.5 BPS-B 73 9
SCHEMATIC: CCU2 J2 (A-F) CIRCUIT

D2-17

D2-9
217795
-------
1 2
2 38 FUSE 20-2 GN 0.75 BLS-1 BLS-2 IDLS-2 2 1 IDLS-1
IDLS-2 BK 1.5 GN/GY 1.5 IDLS-1
BRAKE LIGHTS
SWITCH E2 DISENGAGED
ENGAGED

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
GN 0.75 INTERAXLE DIFFLOCK SWITCH
YL 0.75

GN/BL 0.75
GN/PL 0.75
OR/YL 0.75

GN/BK 0.75
YL/GY 1.5

GY/GN 0.75
GN/GY 0.75

PL/GN 1.5

BK 0.75 OR/BN 0.75 TCU-65 90 14

ADM21-21 GN 0.75

ADM21-19 YL 0.75

TCUCAN-B
TCUCAN-A
TCUCAN-C
ADM21-20 BK 0.75

A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 F1 F2 F3 F4 See
67 66 65 64 63 62 CCU2 J2 Pins G-M
14 14 14 13 13 13 CHASSIS CONTROL UNIT - 217999 CCU2-J2 (A-F)

REV A
TD0008926

SECTION 6: ELECTRICAL
 BIN YL/GY 1.5 CCU2J2-E3 72 8

A B C
POSITION
SENSOR
4
207021 3
8 73 CCU2J2-F1 PL/GN 1.5 1D2-9
D4-31 RHMP-H
1D4-31
D4-16 RHFP-H
1D4-31 1D2-6
D4-16
D4-31 2 SWITCH
BK/YL1.5 1
SAHR PRESSURE

SECTION 6: ELECTRICAL
D4-16
1D4-31
BN000728

1D4-31
RHFP-J
BL/GN 1.5

RHFP-K
1
FROM DATE: DECEMBER 2012

216217
H

D4-16

D4-16
BK/YL1.5

1D4-31
HTS-B 76 10

1D4-31
RHMP-J

RHMP-K
E3
2

RD/YL 1.5
BK 1.5
ELECTRIC

D4-16
D4-31

D4-16
D4-31
1D2-10

1D2-11
HORN 2

D4-16
D4-31
1D2-6
BL/GN 1.5

1
216217
H
E3

D3 - N
2
BK 1.5
SCHEMATIC: CCU2 J2 (G-M) CIRCUIT

ELECTRIC
HORN 1

BL/GN 0.75
GN 1.5 FUSE 2-2 5 1

BK 1.5 E2-4

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
RD 1.5 FUSE 12-2 23 2

RD 1.5 FUSE 13-2 25 2

RD 1.5 FUSE 14-2 27 2

BK 1.5 E2-4

RD 1.5 FUSE 12-2 24 2

BK/YL1.5

GN/WH 0.75
RD/YL 1.5
BK/YL 0.75

BL/GN 0.75
RD/OR 0.75

OR/WH 0.75
RD 1.5 FUSE 13-2 26 2

RINT-2
ACU-C
See pg 9 for G1 G2 G3 G4 H1 H2 H3 H4 J1 J2 J3 J4 K1 K2 K3 K4 L1 L2 L3 L4 M1 M2 M3 M4
74 75 CCU2 J2 Pins A-F
11 12 CHASSIS CONTROL UNIT - 217999 CCU2-J2 (G-M) 9

TD0008927

REV A
6-59
 6-60
CHASSIS CONTROL UNIT - 217999
CCU2J3
A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4

1.5
14 143
78 TCU-43 GN/BL 0.75 BK 1.5

RD 1.5 FUSE 16-2 29 2

E2-4

RD 1.5

YL 0.75

BN 0.75
TCU-31

RD 0.75
14 143
77 PL/RD 0.75

BK/YL 0.75

BK/YL 0.75

GY/BL 0.75

YL/GN 0.75
BK/GY0.75

GN/YL 0.75
RD/PK 0.75
BN/YL 0.75

RD/GY 0.75
BK/RD 0.75
GN/WH 0.75
RD 1.5 FUSE 15-2 19 2
FROM DATE: DECEMBER 2012

14 79 TCU-64 YL/BL 0.75

D2-4
RD 0.75 FUSE 14-2 28 2
SCHOTTKY DIODE
14 80 TCU-67 BN 0.75 1A/100V

7 57 LBP-B GY/BL 0.75 RHFP-C RHMP-C

7 57 RBP-B

TCU-22 YL 0.75 2

D2-X
D2-12
14 80
D2-19
D2-X BN/YL 0.75 BK 0.75
SCHEMATIC: CCU2 J3 CIRCUIT

147 PBSOL-1 1 PBSOL-2

--------
14 82 TCU-63 RD/GY 0.75 EC5
PARK BRAKE
SOLENOID

217717 87a
D3-K
30 87
DC221907 BK 0.75
RD/PK 0.75

SCHOTTKY DIODE
EC2
1A/100V

YL/GN 0.75
85

BK/YL 0.75
86
BK/RD 1.5 EWB-1
BL/GY 1.5

HTS-1

D2-13
D2-14

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
216017 RELAY 4
2
OVERSPEED
YL/GN 1.5 BK/YL 1.5 B
BD-1 1 BD-2

208586 AIRCON COMPRESSOR EWB-2 BK 1.5

GN/WH 1.5
BIN UP
RD/PK 0.75

G SCHOTTKY DIODE
SOLENOID 1A/100V ENGINE WARNING BUZZER
207390

BK/YL 0.75
GN/YL 0.75

E2-3
HTS-A

t BN021871
W

D2-16
D2-15

9 76 CCU2J2-K2 BK/YL 1.5 HTS-2 BK/RD 1.5 LPL-1

EWL-1 EWL-2 BK 1.5
ADM18-16

HTS-B 1
BK/YL 1.5 GN/YL 1.5 E2-7
BD-2 2 BD-1
ENGINE WARNING LIGHT
HYDRAULIC 208586
TEMPERATURE BIN DOWN 142 85
SENDER 40°C-120°C SOLENOID 13
10

TD0008928

REV A
SECTION 6: ELECTRICAL
 ROOF WORKLIGHTS
BN015501
LIGHTS CIRCUIT

REAR MARKER LIGHTS

BK 1.5 FWLL-2
LPL-1 FWLL-1 RD/WH 1.5
BN021871

PL/BL 1.5 LML-1

LPL-1 LML-2 BK 1.5 FRONT WORKLIGHT LEFT 8

SECTION 6: ELECTRICAL
RINT-3 RD/WH 1.5 R1-87 69
E2
BN015501
LPL-1
D2-18 LPL-1
RHMP-L LPL-1
RHFP-L LEFT MARKER LIGHT RD/WH 1.5
BK 1.5 LPL-1
FWLR-2 FWLR-1
BN021870 E2
FROM DATE: DECEMBER 2012

PL/BL 1.5 LPL-1

RML-1 RML-2 BK 1.5 FRONT WORKLIGHT RIGHT
E2
RIGHT MARKER LIGHT

PL/BL 1.5
217717 E2
87a BN015501
D1-Z
LPL-1 GN 1.5
30 87 BK 1.5 RWLL-2
LPL-1 RWLL-1 RD/WH 1.5
PL/BL 1.5 RD 1.5

85 86 REAR WORKLIGHT LEFT

RD 1.5 RINT-4 RD/WH 1.5 R2-87 70 8
E2
BN015501

D3-R
LPL-1
RELAY 5 BK 1.5 LPL-1
RWLR-2 RWLR-1 RD/WH 1.5

MARKER LIGHTS 205087

E2-6 REAR WORKLIGHT RIGHT
2 1
E2
BN021871
PL/BL 1.5 LML-1
LPL-1 LML-2 BK 1.5
MARKER LIGHT

RD 1.5
203068
SWITCH ROOF BEACON LIGHTS
LEFT MARKER LIGHT
BN021870 E2

PL/BL 1.5 RML-2 BK 1.5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
LPL-1
RML-1
BK 1.5 FFB-2 M FFB-1 RINT-2 OR/WH 1.5
RIGHT MARKER LIGHT
EC6
FRONT MARKER LIGHTS E2 FRONT FLASHING
BEACON LIGHT
37 2 FUSE 19-2 RD 1.5 OR/WH 0.75 CCU2J2-H4 74 9
203068
ML FUSE 5A
99 1 ISW1-IN GN 1.5
1 2
SCHEMATIC: MARKER LIGHTS, ROOF WORKLIGHTS & BEACON

214305
BK 1.5 RFB-2 M RFB-1 RINT-2 OR/WH 1.5

EC6
REAR FLASHING
BEACON LIGHT
11

REV A
TD0008929

6-61
SCHEMATIC: AIR CONDITIONER UNIT CIRCUIT

FROM DATE: DECEMBER 2012

GN/WH 0.75
BK 2.5
RD 2.5
1

D1-W

CCU2J2-H1
CB2-1

75
3

E2
1

TD0008930

6-62 SECTION 6: ELECTRICAL

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 8 8 8 15 15 15
+ 206070

(6)
FUSE 3-2 6 1
64 63 62 64 63 62
4

(4)
BL/GN 1.5 ACCP-4

PWM
3
BK/YL 1.5 ACCP-3 GN 1.5 21-1

_
(3)
DIAG
1

DIAG-D

CCU2J2
BK/YL 1.5

DIAG-C
+ ACCP-1
BK 0.75 21-20

(5)
CCU2J2-B1
CCU2J2-A1
2
BL/YL 1.5 ACCP-2 YL 0.75 21-19

(2)
PWM
5 21-21
RD 0.35 ACCP-5 GN 0.75
6

SECTION 6: ELECTRICAL
_
(1)
PL 0.35 ACCP-6 BL/GN 1.5 21-13

ACCELERATOR BK/YL 1.5 21-14

PEDAL BL/YL 1.5 21-12
FROM DATE: DECEMBER 2012

RD 1.5 21-2
Sub.
Pump E2-1 BK 1.5 21-3
Sub.
Pump MR-1 D3 - M YL/GN 0.75

Sub. MR-3 D3 - L BK 0.75 BL/RD 1.5 15-5

Pump

Sub. MR-4 D3 - S BK 0.75 YL/GN 0.75 15-13

Pump
MR-2 D3 - T BN 0.75 BK 0.75 15-14
Fuel
Temp
Sender MR-9 BK 2.5 E4

Cool. MR-11 BN 1.5 15-15

Temp
Sender
MR-15 D3 - F RD/YL 1.5 15-6
ADM 3 - MERCEDES ECU

Oil
Temp
Sender MR-6 D3 - E
Oil MR-5 D3 - D 18-9
Press
Sender
MR-12 BK/WH 1.5 BK/WH 1.5 E2-1 BK 0.75 18-11
Air
Temp
Sender MR-13 D3 - V 18-16
SCHOTTKY DIODE
Air 1A/100V
RD/YL 0.75
RD/YL 1.5

D3 - P
Press
MR-14

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
Sender SCHOTTKY DIODE 1A/100V
MR-7 12-2
Oil

RD 1.5

GN 2.5
GN 2.5
Level

PL 1.5
BK/WH 1.5
Sender MR-10
DC221158

D2 - 5
TCU-44

Top Dead OR 1.5 DIAG-H 89 15

Centre 2 BK 1.5
Position MR - 1 2
HCS-1 HCS-2 RD/PK 1.5 R4-87 85 10
Sensor BK 0.75
ENGINE ECU EVBSOL-1
1 EVBSOL-2
224363

STAR-50
FUSE 9-2
E2

STUD1-C
STUD1-D

DIAG-J
Position
SCHEMATIC: MERCEDES ENGINE WITH ADM CIRCUIT

Indicator HYDRAULIC CUT E2-8

-------
SOLENOID
1444 Outputs for Air 174 175
ENGINE VALVE BRAKE SOLENOID
Motor Motor
VTG Waste Gate,
Start Stop
Hydraulic Exhaust
Brake Solenoid
86 2 13 14 20 88

15 1 1 1 2 14 13

REV A
TD0008931

6-63
 6-64
2 13 7 15 15 3 7 7 CAN TERMINATOR 120 OHM 3 WAY
DEUTSCH CAN
33
84 88
84 84 84 101
60 100 84 60
84 84
60 84
60 216359 TERMINATOR
GEAR LIMITER
80 10 CCU2J3-B2 BN 0.75
YL 0.75 BN/RD 1.5 GEAR-8 91 15
1 2 3 4 5 6
90 8 CCU2J2-F4 OR/BN
YL 0.750.75 BN/GN 1.5 GEAR-7 92 15
79 10 CCU2J3-A4 YL/BL
YL 0.750.75 WH/YL 1.5 GEAR-6 93 15

CANT-C

CANT-B

CANT-A

FUSE 17-2
CCU2J2
82 10 CCU2J3-D2 RD/GY

CCU2J2-B1
YL 0.750.75 OR/WH 1.5 GEAR-5

CCU2J2-A1
94 15

ZF DIAG- 2

ZF DIAG- 4

TCU-52

ADM15-6
78 10 CCU2J3-A1 PL/RD
YL 0.750.75 BN/YL 1.5 GEAR-4 95 15

RD 1.5
D4-16
D4-31

D4-16
D4-31
D2-25

D4-16
D4-31
D2-24

D2-23
77 10 CCU2J3-A2 GN/BL
YL 0.750.75 GEAR-3

YL 0.75
BK 0.75
GN/WH 1.5 96 15

GN 0.75
68 8
FROM DATE: DECEMBER 2012

CCU2J2-B4 GN/BL
YL 0.750.75 BL/GN 1.5 GEAR-2 97 15

BK/BL 0.75
BK/PK 0.75

BL/RD 0.75
80 10 CCU2J3-C2 YL 0.75 WH/PL 1.5 GEAR-1 98 15

GY 0.75
E2-2

OR/WH 0.75

PL/WH 0.75

RD/YL 0.75
BK 1.5 1
BK 0.75 2 22 30 31 43 63 64 65 67 66 21 29 44 52 18 16 25 26 27 28 39 12 13 51 9 55 32 10 56
23 GN 1.5
49 50 8 53
18 15 19 3 41 19 4 62 45 17 46 11 7 33 14 68 GN 0.75

E2-2 ZF - TCU

ZF DISPLAY

RD 0.75

BL/PL 1.5
GN/OR 0.75

OR/WH 0.75

PL/WH 0.75
OR/GY 0.75

PL/BK 0.75
GN/YL 0.75

BK/BN 0.75
BL/OR 0.75
WH/GY 0.75
GN/BL0.75
BK/YL 1.5

GN/RD 0.75
OR 1.5

YL/BL 1.5
WH/BL 0.75
SCHEMATIC: ZF TRANSMISSION CIRCUIT

GN 1.5

OR/GN 0.75
SCHOTTKY DIODE 1 2 3 4
IDL-1

1A/100V

D4-20
D4-22
D4-21
D4-18

D4-19
D4-31

D4-17
D4-31
D4-16
D4-31

D4-6

D4-3
D4-5

D4-4
D4-31

D4-2

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
D4-31
D4-26
GN/YL 1.5

1.5
RD 1.5

IDL-2
1

D4-1
IDL-2 2 IDL-1

RD 1.5

BL/OR 1.5
BK/BN 1.5

BK/BN 1.5
BL/PL 1.5
BL/YL 1.5

BK/BN 1.5
BL/YL 1.5
OR/GY

RD 1.5

WH/GY 1.5
GN/OR 1.5
GN/RD 1.5

GN/BL 1.5
PL/BK 1.5
PL/BK 1.5
-------

INTER AXLE DIFF LOCK

TCU-2

TCU-4
SOLENOID
RES-6
RES-1

RES-8

1 2 1 2 1 2

GEAR-9
1 2 3 2 1 1 2 E2-8
FUSE 1-2

FUSE 17-2

2 1

FUSE 8-2
OUTPUT CONVERTER LOCK UP
Speed Speed FILTER
Speed SPEED TEMP CLUTCH
Pick-Up Pick-Up Internal BYPASS
Pick-Up SENSOR
Turbine Gear Chain SWITCH SENSOR VALVE
Engine 53 52
100 101 17 102 55 31 14
15 15
15 15 2 15 1 14
15 7

REV A
TD0008932

SECTION 6: ELECTRICAL
REV A 872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013
6-65 SECTION 6: ELECTRICAL
TD0008933
7

2
2

14
14 53
71
61
14 71
55

32

52

34
14 100

14 101

E2-8

6 5 4
3
2
1st GEAR LIMITER
TCU-7

1
TCU - 53

TCU-33
FUSE 17-2
CCU2J1-E2

4
6 2
BL/YL
GY 1.5

OR 0.75
GY 1.51.5

3
YL/BL 0.75

5
8

RD 1.5

TCU-18

2nd GEAR LIMITER

TCU-15

1
7

FUSE 17-2
6
1k
1k
1k

5 6
BK 1.5

RD 1.5

GEAR LIMITERS
5 4 3

2
OR/WH 0.75
PL/WH 0.75
2

3
RESISTOR BLOCK

4
1

3rd GEAR LIMITER

1
1
5
6
4

3
2

6
2 5
4
3
ZF DIAGNOSTIC

4th GEAR LIMITER

1
16 15 14 13 12 11 10
9

TCU-46 PL/BK 0.75 1 4-15

DD4-31
D4-16 PL/BK 1.5
8

14 14
D4-14
1D4-31
D4-16 BN/RD 1.5

102 91
TCU-39 BN/RD 0.75
GN/WH0.75
BN/GN 0.75
GEAR BOX

14
TCU-12
7

TCU-13 GN/WH0.75
BN/GN 0.75 D4-13
D4-9
D4
D4-31 GN/WH1.5
BN/GN 1.5
6

14 14
TCU-32
TCU-51 GN/WH0.75
WH/YL 0.75 D4-12
D4-9
D4
D4-31 GN/WH1.5
WH/YL 1.5
5

TCU-32
TCU-9 GN/WH 0.75
OR/WH D4-11
D4-9
D4
D4-31 GN/WH1.5
BN/YL 1.5
4

TCU-32
TCU-55 GN/WH0.75
BN/YL 0.75 D4-10
D4-9
D4
D4-31 GN/WH1.5
BN/YL 1.5
3

TCU-32 D4-9
D4
D4-31 GN/WH 1.5

14 14 14
GN/WH 0.75
2

TCU-10 BL/GN 0.75 D4-8

D4-16
D4-31 BL/GN 1.5

14
92 92 93 94 95 96 97
1

TCU-56 D4-7
D4-16
D4-31

14
WH/PL 1.5

98
WH/PL 0.75

J
13

PL1.5 D3-V
D4-16
D4-31 MR-13
OR 1.5
13

ADM12-2
86 89

H G
F
2

E
RD 1.5 RD 1.5 FUSE 17-2
5

GN 0.75
BK 0.75 GN 0.75
BK 0.75 MDU2J1
29 71
51
5

D
GN 0.75 GN 0.75 FUSE 5-2
MDU2J1-K
71

DIAGNOSTIC
5

FUSE 5-2
MDU2J1-C

C
GN0.75
YL 0.75
49 71
50

GN0.75
YL 0.75
1

B
GN 0.75 GN 0.75 FUSE 5-2

A
BK 1.5
GN0.75
YL 0.75 FUSE 5-2
ADM21-19
13

E2-8
GN 0.75 ADM21-21
FUSE 5-2 63 64
BK 1.5 FUSE 5-2
ADM21-20 13
13

62

15
FROM DATE: DECEMBER 2012
LIMITERS & RESISTOR BLOCK CIRCUIT
SCHEMATIC: GEAR BOX, DIAGNOSTIC, ZF DIAGNOSTIC, GEAR
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 7: FRAME AND BODY

SECTION 7: FRAME AND BODY 7-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV K
CAB & COWLINGS : FORWARD MOUNT CAB

31 73

30

21 22
23
20
25

14

13 20
12 24 27 3
19 17
11 16 18 26
10 72
9 15
63
55
60 33
59 34 35
62 32
45 1
61 39
38
8
6 43 40 36
7 37
54 44
45
46 41
42
47
53 5
52
4
57
58
56
51
50
49
64
48
63
65

TD0006861

7-2 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : FORWARD MOUNT CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 191649 1 KIT, CAB, FWD, MTG
2 191650 1 CANOPY, F/SIDE MTG
3 191693 1 PLT, SEAT, INSPECT, CAB
4 191689 1 PLT, FLOOR, PANEL, LHS
5 191688 1 PLT, FLOOR, PANEL, RHS
6 191672 1 PLT, COVER, HOSES, CAB
7 191687 1 PLT, B/KHEAD, E-STOP
8 178871 1 MTG PLT, FOOT PEDAL
9 191692 1 PLT, COVER, FUSE, BOX
10 192060 1 COVER, DISPL, CENTRE CONSOL, 1015
11 191647 1 PLT, MTG, TRANS DISPLAY, 1015
12 100061 24 WASHER, FLAT
13 100310 12 NUT, NYLOC CLASS
14 191690 1 PLT, DOOR, BATTERY, BOX
15 100608 12 CAPSCREW, BUTTON, SOCHD S/S
16 206415 2 HINGE, EXTERIOR
17 191652 1 PLT, MTG, SSM-PIST GRIP, CAB, 1015
18 191673 1 PLT, MTG, BAT, LID-LOCK
19 101347 2 BOLT, HEXHD
20 100536 6 WASHER
21 100415 2 NUT, NYLOC
22 100114 4 SCREW, HEXHD
23 100148 4 WASHER, FLAT
24 191519 1 PLT, PIVOT, SEAT TILT
25 182651 2 PLT, HINGE, BONNET
26 100314 2 NUT, LOCK
27 100064 4 WASHER, FLAT
30 186479 1 MTG, PLT, ROOF, BEACON
31 186478 1 GUARD, ROOF, BEACON
32 191655 1 PLT, LID, COMP-BOX
33 191656 4 PLT, MTG, CONTROL
34 187506 1 PLT, ADM
35 191651 1 COMP-BOX, MTG
36 181861 1 TOOL, WHEEL SPANNER
37 181860 TOOL, LEVER, WHEEL SPANNER
38 171508 1 CLAMP, WHEEL SPANNER
39 100799 1 BOLT, WING
40 206437 1 HEXSERT
41 266626 KIT, STEPS
42 190637 6 MTG, MEGI, LARGE
43 100165 6 BOLT, HEXHD

SECTION 7: FRAME AND BODY 7-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : FORWARD MOUNT CAB - CONTINUED

31 73

30

21 22
23
20
25

14

13 20
12 24 27 3
19 17
11 16 18 26
10 72
9 15
63
55
60 33
59 34 35
62 32
45 1
61 39
38
8
6 43 40 36
7 37
54 44
45
46 41
42
47
53 5
52
4
57
58
56
51
50
49
64
48
63
65

TD0006861

7-4 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : FORWARD MOUNT CAB - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
44 172042 6 WASHER
45 100314 32 NUT, LOCK
46 100086 24 SCREW, HEXHD
47 100323 32 NUT, NYLOC CLASS
48 218412 BAFFLE, RUBBER, RH, BOT
49 218410 1 BAFFLE, RUBBER, RH, BOT
50 218414 1 BAFFLE, RUBBER, RH, TOP
51 191531 1 GRILL, FRONT
52 100210 14 SCREW, HEXHD
53 101346 4 WASHER, HARDENED
54 186423 1 FRAME, BONNET
55 266482 1 KIT, ASSY, BONNET
56 100211 8 SCREW, HEXHD
57 100316 8 NUT, NYLOC
58 100010 8 WASHER, FLAT
59 201540 8 RUBBER MTG-CIRCULAR
61 191498 1 PLT, MTG, ACCEL, PEDAL
62 171600 1 PLT, MTG, BONNET
63 218411 BAFFLE, RUBBER, LH, BOT
64 218413 1 BAFFLE, RUBBER, LH, TOP
65 218415 1 BAFFLE, RUBBER, BOT, MAIN

SECTION 7: FRAME AND BODY 7-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB
TO DATE: DECEMBER 20121

24
23
31

22

25

3 5

20
21
6

4
18

13 17

14

19
10

27
12

7
16

11
9
8

TD0007650

7-6 SECTION 7: FRAME AND BODY

24
23
31

22

25

3 5

20
21
6

4
18

13 17

14

19
10

27
12

7
16

11
9
8

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TD0007650
CAB & COWLINGS : SIDE MOUNT CAB

TO DATE: DECEMBER 2011

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 188388 1 CAB, SIDE, MTG, L/P, MKIII
2 188400 1 BKT, CENTRE, CAB, LP, MKIII
3 188401 1 PLT, TRANSM - COVER, LP, MKIII
4 190522 4 HINGE MODIFIED
5 100093 2 BOLT, HEXHD
6 100064 4 WASHER, FLAT
7 188397 1 PLT, MTG, SEAT, CAB, LP, MKIII
8 188398 1 PLT, INSP - COVER, BTM, LP, MKIII
9 188399 1 PLT, MTG, PEDAL, LP, MKIII
10 188403 2 MTG, COMP - CONTROLS, LP, MKIII
11 188415 1 PLT, FOOT - REST, CAB, SIDE, MKIII
12 188416 1 PLT, COVER, CONTR - SIDE, LP, MKIII
13 188389 1 COVER, FUSE BOX, CAB SIDE, LP
14 188426 1 MTG BKT, ASCO VALVE, B30L, MKIII
15 191498 1 PLT, MTG, ACCEL, PEDAL, B30L, 906
16 178871 1 MTG PLT, FOOT PEDAL, SAHR, B30L
17 188503 1 PLT, HEAT, SHIELD, CAB, SIDE, B30L
18 BN008890 1 PLT, MTG, EMERG, VALVE
19 171600 1 PLT, MTG, BONNET, B25L
20 BN008960 1 PLT, MTG, EMERG, VALVE
21 191519 1 PLT, PIVOT, SEAT TILT, B30L
22 188325 1 CANOPY, MTG, B30L, MKIII, 906, UPG2
23 188293 2 PLT, MTG, BEACON LIGHT, L/P, MKIII
24 100111 8 SCREW, HEXHD
25 100211 6 BOLT
26 100731 13 SCREW
27 101345 15 WASHER, HARDENED
28 100214 4 SCREW, HEXHD
29 100549 4 WASHER, FLAT
30 100866 6 WASHER, FLAT
31 100148 8 WASHER, FLAT

SECTION 7: FRAME AND BODY 7-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB
FROM DATE: JANUARY 2012

16
36
18 23 34 7 5 1 21 2 13 32 19
17 41 29 4
31
6 44
45
48 46
49 47
8
50
46
51 33

24 30

3 42

10

14

39

20 9 25
22 11 12 37 38 15 43 40 35 28 27
TD0008912

7-8 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB
FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100059 7 WASHER, FLAT
2 100064 31 WASHER, FLAT
3 100085 2 SCREW, HEX HD
4 100086 28 SCREW, HEX HD
5 100093 2 BOLT, HEX HD
6 100310 14 NUT, LOCK
7 100314 2 NUT, LOCK
8 100525 15 WASHER
9 171600 1 PLT, MTG, BONNET
10 178871 1 MTG PLT
11 188397 1 PLT, MTG, SEAT
12 188398 1 PLT, INSP-COVER
13 188400 1 BKT, CENTRE, CAB
14 188401 1 PLT, TRANSM-COVER
15 206441 2 HINGE, M5
16 210247 1 VALVE, HYDRAULIC, STEERING
17 217999 1 E-MODULE, CCU2
18 277758 1 PLATE, CONVERTER, DC/DC
19 100316 2 NUT
20 187506 1 PLT
21 190522 4 HINGE, MODIFIED
22 206065 1 E-MODULE, ADM, DEFAULT PROGRAM
23 218710 1 E-MODULE, TCU, EST 14
24 BN007395 1 E-MODULE, DC/DC CONVERTER
25 BN013689 1 PLATE, COVER, INSULATION
26 BN013695 1 INSULATION, CAB, SIDE MTG, FRONT
27 BN013696 1 INSULATION, CAB, SIDE MTG, RHS
28 BN013732 1 PLATE, COVER, INSULATION CAB, RHS
29 BN020264 1 COVER, CONTROL-BOX
30 BN020277 1 PLATE, MTG, SOL/PUMP
31 BN020797 1 COVER, MDU, FRONT, CAB
32 BN020826 1 PLATE, MTG, CLAMP
33 BN020839 1 PLATE, CLAMP, MTG
34 BN020905 1 INSULATION, CAB, REAR
35 BN020933 1 CAB, SIDE, MTG
36 BN020944 1 COVER, HARNESS, CAB, BACK
37 BN020966 1 PLATE, COVER, HOSE
38 BN020967 1 COVER, FLOOR, FRONT, CAB
39 BN021220 1 COVER, CAM, MONITOR
40 BN021225 1 PLATE, COVER, MONITOR
41 BN021232 1 COVER, CAM-MONITOR

SECTION 7: FRAME AND BODY 7-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB [CONTINUED]
FROM DATE: JANUARY 2012

16
36
18 23 34 7 5 1 21 2 13 32 19
17 41 29 4
31
6 44
45
48 46
49 47
8
50
46
51 33

24 30

3 42

10

14

39

20 9 25
22 11 12 37 38 15 43 40 35 28 27
TD0008912

7-10 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB
FROM DATE: JANUARY 2012

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
42 CN000014242 2 CLAMP, HOSE
43 CN000014456 1 ARM, MONITOR, CAMERA
44 100084 2 BOLT
45 206827 1 CLAMP, ALU
46 100548 4 WASHER
47 100198 2 SCREW
48 206825 1 CLAMP, RUBBER
49 206829 2 SPACER, CLAMP
50 206826 1 CLAMP, ALU
51 100312 2 NUT

SECTION 7: FRAME AND BODY 7-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB - STEP

TD0006863

7-12 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB - STEP

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 206767 4 STRAP, STEP RUBBER CONNECTOR
2 188112 1 PLT, TOP, STEPS
3 188113 2 PLT, MTG, SIDE, STEPS
4 184777 2 STEP, BOTTOM
5 173964 4 BACK PLATE, STEP, BOTTOM
6 100090 20 SCREW, HEXHD
7 100370 40 WASHER, HARDENED
8 100314 40 NUT, NYLOC

SECTION 7: FRAME AND BODY 7-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB - BONNET

8
2

3
6
7

TD0006864

7-14 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB - BONNET

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 191499 1 PLT, BONNET, LHS
2 191500 1 PLT, LID, HEAD TANK, BON
3 100608 30 CAPSCREW, BUTTON
4 191497 1 PLT, BONNET, RHS
5 206415 5 HINGE, EXTERIOR
6 100061 60 WASHER, FLAT
7 100310 30 NUT, NYLOC

SECTION 7: FRAME AND BODY 7-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB

36 3
22
21
41
23 40
14 37 39
15 38

51 25

28
29
11
9 29 30
8
31

42

43
3
23

7
1
3 2

19
24
18

8
56
57
5 20 10
53
4 35
6 17

46 50 16

48 58 55
45
54

47

49 P010013
TD0006377

7-16 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182397 1 CAB,SIDE MNT,B30L MKII
2 101346 2 WASHER,HARDENED
3 100210 18 SCREW,HEXHD
4 170417 1 GRILL,ADT
5 100316 12 NUT,NYLOC
6 100211 8 SCREW,HEXHD
7 170654 1 GRILL FRAME B25L ADE ENGINE
8 100314 32 NUT,NYLOC
9 201540 8 RUBBER MTG-CIRCULAR
10 100086 24 SCREW,HEXHD
11 100064 7 WASHER,FLAT
12 100093 3 BOLT,HEXHD
13 190240 2 HINGE ASSY,SHORT
14 186422 1 BONNET,B30L MKII
15 178871 1 MTG PLT,FOOT PEDAL,SAHR,B30L
16 100323 4 NUT,NYLOC
17 172234 4 SPACER,SHIM GEARBOX
18 172042 4 WASHER
19 100165 4 BOLT,HEXHD
20 190637 4 MTG,MEGI,LARGE
21 171085 1 CANOPY,FWD MOUNT,B25L ADT
22 100212 16 SCREW,HEXHD
23 100316 20 NUT,NYLOC
24 170522 1 STEPS ADT LOW PROFILE
25 178861 1 COVER,INSPECTION,SIDE MNT,B30L
26 170542 1 PLT,SEAT
27 171600 1 PLT,MTG,BONNET,B25L
28 100085 2 SCREW,HEXHD
29 100312 4 NUT,NYLOC
30 100090 2 SCREW,HEXHD
31 100089 10 SCREW,HEXHD
32 100706 3 SCREW,HEXHD
33 100209 5 SCREW,HEXHD
34 100083 2 SCREW,HEXHD
35 100010 8 WASHER,FLAT
36 178875 1 PLT,RELAY BOX COVER,SIDE CAB
37 178877 2 BKT,FOOTREST,B30L MKII
38 178870 2 COVER,PL,SAHR BLOCK,B30L
39 100310 12 NUT,NYLOC
40 100081 12 SCREW,HEXHD

SECTION 7: FRAME AND BODY 7-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB - CONTINUED

36 3
22
21
41
23 40
14 37 39
15 38

51 25

28
29
11
9 29 30
8
31

42

43
3
23

7
1
3 2

19
24
18

8
56
57
5 20 10
53
4 35
6 17

46 50 16

48 58 55
45
54

47

49 P010013
TD0006377

7-18 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
CAB & COWLINGS : SIDE MOUNT CAB - CONTINUED

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
41 178869 1 LID,BONNET,HEADER TANK,B30L
42 178865 1 MTG BKT,ASCO VALVE,B30L
43 178863 1 MTG PLT,ELEC CANNON PLUG,B30L
44 178864 1 BKT,FUEL PUMP,MTG,B30L
45 218413 1 BAFFLE,RUBBER,LH,TOP,B30L
46 218412 1 BAFFLE,RUBBER,RH,TOP,B30L
47 218411 1 BAFFLE,RUBBER,LH,BOT,B30L
48 218410 1 BAFFLE,RUBBER,RH,BOT,B30L
49 218415 1 BAFFLE,RUBBER,BOT,MAIN,B30L
50 218414 1 BAFFLE,RUBBER,TOP,MAIN,B30L
51 100520 8 NUT,HEX DOME CHROME PLATED
53 171508 2 CLAMP,WHEEL SPANNER,D#
54 181860 1 TOOL,LEVER,WHEEL SPANNER,D#
55 181861 1 TOOL,WHEEL SPANNER,D#
56 100799 2 BOLT,WING
57 100062 2 WASHER,FLAT
58 206437 2 HEXSERT

SECTION 7: FRAME AND BODY 7-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
FRONT CHASSIS

19
18 13 17
15

16
19

14

6
7 5
3
4
19 13
19
2

12

11

10

8
9

TD0006865

7-20 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRONT CHASSIS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 191447 1 CHASSIS, FRNT
2 191200 1 TANK, FUEL, RHS, CHAS
3 208629 1 CAP. DIESEL, NO BREATHER
4 201503 1 GASKET, CORK, DIESEL TANK
5 173308 1 LID, MAIN DIESEL ACCESS
6 100083 8 SCREW, HEXHD
7 100062 8 WASHER, FLAT
8 191562 1 PLT, BELLY, HINGED
9 100144 3 BOLT HEX
10 101177 4 BOLT, HEX
11 178873 1 COVER, BELLY
12 100158 3 BOLT, HEX
13 100323 6 NYLOCK NUT
14 191185 1 TANK, LHS, FNT, CHASSIS
15 191564 1 GUARD, PROPSHAFT
16 191564 2 BOLT, HEX
17 176083 1 GUARD, P/SHAFT, BOTTOM
18 191624 1 PLT, MTG, TANK, RETURN, MANIF, 1015
19 100278 8 WASHER, FLAT

SECTION 7: FRAME AND BODY 7-21

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
REAR CHASSIS & BIN

1
16

15

2
13
12 3

11
4
10 9
8

7
6

5 14

10

TD0006866

7-22 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 REAR CHASSIS & BIN

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 191294 1 BIN, BTM B30L
1 191276 1 BIN, B25L
2 200613 8 BIN SHOCK MAT
3 100079 32 SCREW, HEXHD
4 191623 1 CHASSIS, REAR
5 192015 1 GUARD, LIGHT, REAR
6 160284 2 BUSH, BRONZE
7 260071 2 PIN, BODY PIVOT
8 170467 2 PLT, RETAINER
9 170031 2 LOCK TAG
10 100478 8 SCREW, HEXHD
11 180804 1 SUPPORT, BODY
12 160393 1 PIN, STEERING
13 100209 1 SCREW, HEXHD
14 186503 1 BKT, BIN PIVOT
15 174208 16 SPACER, SHIM BIN SHOCKMAT 1.6
16 174209 8 SPACER, SHIM BIN SHOCKMAT 3

SECTION 7: FRAME AND BODY 7-23

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
TIP CYLINDER MOUNTINGS

4
3 2
5
1
6
4
3 2
5

P008834A
TD0006381

7-24 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
TIP CYLINDER MOUNTINGS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 230048 2 CYLINDER
2 170467 4 PLT,RETAINER,FLAT,PIN TAG,ADT
3 170031 4 LOCK TAG
4 160546 4 PIN,TIP CYLINDER, TOP
5 100089 8 SCREW, HEXHD
6 170821 6 SHIM

SECTION 7: FRAME AND BODY 7-25

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ARTICULATION & OSCILATION ASSEMBLY

13
14

15
20

19
4
21 6 5
8 7 3
7 9
6
10

22
29
24
1

10
6
7
8 9
7
6
2 12
11

28
27 30
25
26
11

31

21
19
17,18
16
P008619A
TD0006830

7-26 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ARTICULATION & OSCILATION ASSEMBLY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 182409 1 OSCIL JOINT
2 160529 2 PIN ASSY
3 100111 8 SCREW, HEXHD
4 172983 2 WASHER, LOCK
5 161571 1 NUT, LOCK
6 140203 4 O RING
7 160365 4 RING, THRUST, STEEL
8 160366 2 RING, THRUST, NYLON
9 140202 2 O RING
10 160364 2 BUSH, OSCILLIATION
11 200036 1 NIPPLE, GREASE
12 120016 1 SOCKET
13 100209 4 SCREW, HEXHD
14 170031 2 LOCK TAG
15 170467 2 PLATE RETAINER
16 100111 8 SCREW, HEXHD
17 160261 1 LOCK TAG
18 160309 1 PLATE, RETAINER, ARTICULATION
19 140117 4 O RING
20 160383 2 PIN ASSY
21 160382 4 BUSH, STEEL
22 160296 4 WASHER, THRUST
23 140162 4 O RING
24 162525 2 BUSH, BRONZE
25 172178 2 BAR, SAFETY
26 120016 2 SOCKET
27 240111 2 HOSE
28 120041 2 ADAPTOR, SWIVEL 90DEG
29 140162 4 O RING
30 240650 1 HOSE, D2-4/1500
31 241501 1 HOSE, D2-4/1230

SECTION 7: FRAME AND BODY 7-27

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SEAT ASSEMBLY

10,11

9
8
7

5
3,4

2 20
18
19
16 15
17
14
13

12

25
27
26
24

28

21
23

22 P008833
TD0006383

7-28 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SEAT ASSEMBLY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 290013 1 SEAT UNIT LOADER
2 NSI 2 SCREW
3 202447 1 SEAT CUSHION
4 202449 1 SEAT COVER
5 NSI 2 BOLT
6 224765 1 SEAT BELT KIT
7 NSI 1 CLASP, BELT, SEAT
8 NSI 1 BELT, SEAT
9 NSI 1 BOLT
10 202446 1 BACK REST CUSHION LUXURY SEAT
11 202448 1 BACK REST COVER LUXURY SEAT
12 202503 1 HANDLE:BACKREST
13 202504 1 CIRCLIP:BACKREST HANDLE
14 202505 1 CAP:LOCKING MECH
15 202506 1 SPRING
16 202507 1 HANDLE
17 NSI 1 SPACER
18 NSI 1 CLIP,RETAINING
19 202443 1 INSIDE LOCK LUXURY SEAT
20 NSI 1 BASE
21 202445 1 SLIDE
22 202920 1 LOCKING SLIDE
23 NSI 4 BOLT
24 202444 2 MASTER SLIDE
25 100309 2 NUT,NYLOC
26 100383 1 SCREW,HEXHD
27 202921 1 RAIL HANDLE
28 202922 1 KNOB:HANDLE

SECTION 7: FRAME AND BODY 7-29

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
STEERING ASSEMBLY

P008617
TD0006384

7-30 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STEERING ASSEMBLY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 202913 1 CAP,STEERING WHEEL
2 200284 1 NUT.STEERING WHEEL
3 200282 1 STEERING,WHEEL
4 100023 4 CAPSCREW,SOCHD
5 200281 1 STEERING COLUMN
6 210247 1 VALVE,STEERING 2012/01/01
6 210247 1 VALVE, STEERING

SECTION 7: FRAME AND BODY 7-31

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
STEERING CYLINDER MOUNTINGS

9
8

29
1 18
17 11
2 12
16
13
4 19 14
5
6 19

13
12
15 11
10
20, 21

6
5
4
3 27
15

26 23

24
15
25 28
15 18

22
P006716
TD0006385

7-32 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 STEERING CYLINDER MOUNTINGS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 261147 1 PIN ASSEMBLY Includes Items 2 to 7
2 100740 1 BOLT, HEX HEAD
3 100654 1 NUT
4 161537 2 PLATE, END
5 140430 2 O RING
6 161536 2 CONE, EXPANDING
7 161538 1 PIN, TAPERED Includes Items 9 to 14
8 261145 2 PIN ASSY
9 100927 1 BOLT, HEX. HEAD
10 100654 1 NUT
11 161537 2 PLATE
12 140430 2 O RING
13 161536 2 CONE, EXPANDING
14 161535 1 PIN, TAPERED
15 120148 6 CONNECTOR
16 240988 2 HOSE ASSY
17 120106 1 CONNECTOR
18 200036 3 GREASE NIPPLE
19 203990 2 GREASE NIPPLE
20 230305 1 STEERING CYLINDER, LHS
21 230306 1 STEERING CYLINDER, RHS
22 100731 2 SCREW, HEX. HEAD
23 160723 1 BLOCK, GREASE NIPPLE BANK
24 173345 1 PIPE, GREASE
25 173347 1 PIPE, GREASE BOTTOM
26 120807 1 ELBOW
27 173346 1 PIPE, GREASE TOP
28 120196 1 PLUG
29 206185 1 WASHER, RUBBER

SECTION 7: FRAME AND BODY 7-33

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
HYDRAULIC TANK [TO DATE: DECEMBER 2012]

44
11

3 10

29
4

5 9

12 8

TD0006868A

7-34 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 HYDRAULIC TANK [TO DATE: DECEMBER 2012]

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100196 14 BOLT, HEXHD
2 183333 1 LID, IN-TANK FILTER, B30D
3 214967 1 ASSY, FILTER, FINN, 5MICRONR / LESS
4 206787 1 CAP, FILLER, HYDRAULIC
5 210105 1 LEVEL, INDICATOR
6 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
7 192177 1 PLT, B/HEAD, B30LP
8 192167 1 TANK, HYDRAULIC, LP, MKIII
9 210497 1 STRAINER, 125 MICRON, 350L/MIN
10 220010 1 FILTER, ELEMENT SPIN ON
11 187957 1 LID, HYD TANK, SMALL, D# ADT
12 100091 2 SCREW, HEXHD 8
29 206373 1 GASKET, HYD TANK
44 140466 1 O RING

SECTION 7: FRAME AND BODY 7-35

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
HYDRAULIC TANK [FROM DATE: JANUARY 2012]

1 20

19

18
2 17

16
12
15

3 14

13

11
4

5 9

10 8

TD0008959A

7-36 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
 HYDRAULIC TANK [FROM DATE: JANUARY 2012]

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 100196 14 BOLT, HEXHD
2 183333 1 LID, IN-TANK FILTER, B30D
3 214967 1 ASSY, FILTER, FINN, 5MICRONR / LESS
4 206787 1 CAP, FILLER, HYDRAULIC
5 210105 1 LEVEL, INDICATOR
6 173782 1 MANIFOLD, 3 PORT, HYD TEST POINT
7 192177 1 PLT, B/HEAD, B30LP
8 192167 1 TANK, HYDRAULIC, LP, MKIII
9 210497 1 STRAINER, 125 MICRON, 350L/MIN
10 100091 2 SCREW, HEXHD 8
11 206373 1 GASKET, HYD TANK
12 140466 1 O RING
13 208548 1 SWITCH, FLUID, LEVEL
14 BN022895 1 LID, HYD, LEVEL, INDICATOR, ASM
15 BN022923 1 PLATE, LID, COVER
16 100569 12 SCREW
17 203927 1 GROMMET
18 BN008872 1 FILTER, AIR, BREATHER
19 BN022951 1 PLATE, BREATHER, GUARD
20 100208 8 CAPSCREW

SECTION 7: FRAME AND BODY 7-37

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
HYDRAULIC TANK FILTER ASSEMBLY

1
5

3
8

TD0005425

7-38 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 HYDRAULIC TANK FILTER ASSEMBLY

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 214967 1 FILTER ASSEMBLY, HYDRAULIC TANK
NOTE: Item 2 - 227534 include
2 227534 1 ELEMENT, FILTER
Item 3- Seal Kit
3 1 FUNNEL, FILTER
4 1 KIT, SEAL
5 1 SPRING
6 1 HEAD, FILTER
7 1 SPACER
8 1 SCREW, CAP

SECTION 7: FRAME AND BODY 7-39

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
ROCK GUARDS

2 3

TD0008277

7-40 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ROCK GUARDS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 188295 1 GUARD, HYD TANK FILTER
2 188296 1 GUARD, AIR CLEANER
3 100532 4 WASHER
4 100368 4 BOLT

SECTION 7: FRAME AND BODY 7-41

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DECALS - SHEET 1

19
10
1
WARNING
CAUTION
INSTALL
ARTICULATION
BATTERY ISOLATOR
LOCK BEFORE
CARRYING OUT
2 ISOLATE BATTERY
BEFORE WELDING ANY MAINTENANCE
204608
IN THIS AREA
11
IMPORTANT
3
IMPORTANT 1. PARK MACHINE ON LEVEL GROUND
2. APPLY PARK BRAKE
DAILY OSCILLATION JOINT

WARNING 3. RAISE BIN FULLY

4. SWITCH OFF ENGINE
5. WIPE GREASE NIPPLE
6. FILL OSCILLATION JOINT WITH
GREASE PROCEDURE

THIS MACHINE IS FITTED WITH BEFORE WELDING GREASE UNTIL EJECTED

GREASE IS VISIBLE AT
O-RING SEAL, A AND B
A NEUTRAL PARK BRAKE FUNCTION 7. START ENGINE AND

DISCONNECT ALL ELECTRONICS LOWER BIN

8. FILL OSCILLATION JOINT
WITH GREASE UNTIL
ANY ATTEMPT TO FREE WHEEL ON ENGINE AND TRANSMISSION EJECTED GREASE IS D A

IN NEUTRAL GEAR VISIBLE AT O-RING

SEAL, C AND D
WILL APPLY THE PARK BRAKE
B C
202848 203282
203967

4 12
20
WARNING WARNING CAUTION
AVOID DEATH OR SERIOUS INJURY - Read and understand
Operator's Manual before operating this machine.
THIS HYDRAULIC SYSTEM IS FILLED Operate only from the operator's seat.
Before leaving seat:
WITH AUTOMATIC TRANSMISSION
FLUID DO NOT TOP UP WITH
NO ETHER Lower body to frame rest.
Place transmission in neutral.
Apply park brake

HYDRAULIC OIL ELECTRICAL PRE-HEATER BUILT IN. Stop engine (turn key switch to OFF).
Do not permit riders.
PERSONAL INJURY MAY RESULT. Avoid contact with overhead obstacles when operating or
hauling the truck.
Use extra care to avoid tip-over when dumper body is raised.
203238

202853
206224 / T166972
22
WARNING 5 13 21
CAUTION WARNING
Do not
INSTALL BIN PROP BEFORE WARNING remove cap
Crushing Injury
WORKING UNDER RAISED BIN TO To avoid injury
STRUCTURAL DAMAGE, AN OVERTURN, MODIFICATION, when engine
PREVENT IT FROM FALLING WHICH IMPROPER REPAIR OR ALTERATION, CAN IMPAIR THIS
is hot. should machine roll,
MACHINES CERTIFICATION. CONSULTA BELL
MAY RESULT IN PERSONAL INJURY REPRESENTATIVE TO DETERMINE THIS MACHINES 206244 / T166959
remain seated with
OR DEATH. CERTIFICATION LIMITATIONS.
seat belt fastened.
202852
6 SUSPENSION SYSTEM MAY DROP MACHINE SUDDENLY IF
THE LEVELLING VALVE IS TAMPERED WITH. THIS LEAVES
NO CLEARANCE BETWEEN THE AXLE HOUSING,
MAINFRAME, TYRES, AND MUD GUARDS.

WORKING IN THESE AREAS CAN RESULT IN PERSONAL

WARNING INJURY OR DEATH.

KEEPAREA AROUND EXHAUST SYSTEM AND MANIFOLDS

CLEAR OF COMBUSTIBLE MATERIAL. SHUT DOWN ENGINE
BEFORE CLEANING.
MACHINE OPERATOR 207192-A

HAS LIMITED VISIBILITY MACHINE OPERATOR HAS LIMITED VISIBILITY. DO NOT

DO NOT REMAIN IN THIS
AREA WHILE MACHINE
REMAIN IN THIS AREA WHEN ENGINE IS RUNNING.
PERSONAL INJURY OR DEATH MAY RESULT. WARNING
IS RUNNING
NO CLEARANCE FOR MAN IN THE ARTICULATION AREA. NO ETHER 23
204618 PERSONAL INJURY OR DEATH MAY RESULT.
Fire / Explosion
CHECK ALL WHEEL NUTS AFTER THE FIRST 5 SMR AND
THEN AFTER EVERY 50 SMR OF OPERATION. Hazard.
7 INSTALL ARTICULATION LOCK BEFORE LIFTING,
Open Flame in
Air Intake.
TRANSPORTING THE MACHINE OR PERFORMING ANY
MAINTENANCE IN THIS AREA.
207306
203152

CAUTION 24
15 WARNING
HYDRAULIC OIL HIGH PRESSURE
LEVEL HYDRAULICS
See Service Manual
FILL WITH AUTOMATIC for correct
TRANSMISSION maintenance procedure.
FLUID ONLY Typical working
204609 pressure: 8000 kPa
(1160 PSI).

8
207329-A

203283
25
16 18 WARNING
IMPORTANT
TO AVOID DAMAGING THE MEMORY MODULE UNIT, To avoid injury,
PLEASE ADHERE TO THE FOLLOWING PROCEDURE keep clear of
BEFORE WELDING: rotating fan
1. Remove both Battery Box Fuses.
GREASE blades.
2. Isolate the truck.
3. Replace the Fuses after welding. POINT 207331 - B

207304
26
214301 - 0 207302
WARNING
9
17 Crushing injury may result in
hinge area if machine is turned.
Make sure people are clear of
machine before starting engine
or moving steering wheel.
Attach locking bar before
performing service near center
of machine or transporting on
a truck.

207336 - A

P008623A
TD0006387C

7-42 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
 DECALS - SHEET 1

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
A 266641 1 KIT, DECAL, B30L, MKIII
1 203240 3 DECAL,BELL NEW (320mm)
2 207312 3 B & W BELL LOGO
3 203967 1 DECAL,WARNING-NEUTRAL PARK
4 203238 2 DECAL,WARNING ATF
5 202852 2 DECAL,WARNING,DUMP BODY PROP
6 204618 3 DECAL,WARNING VISIBILITY
7 204609 1 DECAL,HYDRAULIC LEVEL
8 214301 1 DECAL,FUSES, MM POWER
9 203153 2 DECAL,IMPORTANT,EXT COND ADT
10 204608 1 DECAL,BATTER ISOLATE SWITCH
11 202848 1 DECAL,IMPORTANT,BEFORE WE
12 202853 1 DECAL,WARNING-NO ETHER
13 203152 2 DECAL,WARNING,EXTER COND ADT
15 203283 6 DECAL,LIFTING EYE
16 207302 13 DECAL,GREASE POINT, D
17 207823 2 DECAL, BELL LOGO, BIN
18 207304 4 DECAL, TIE DOWN POINT
19 203282 1 DECAL, ARTIC JOINT C#
20 206224 1 DECAL, DEERE, READ OMM
21 206244 1 DECAL, DEERE, RADIATOR
22 207192 1 DECAL, DEERE, SEATBELT
23 207306 1 DECAL, WARNING EATHER
24 207329 1 DECAL, HYDRAULIC PRESSURE
25 207331 2 DECAL, RADIATOR FAN
26 207336 2 DECAL, ARTICULATION

SECTION 7: FRAME AND BODY 7-43

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV C
DECALS - SHEET 2

27 31 32
30 GREASE
WARNING INFORMATION GREASE
HYDRAULIC TEST
POINTS
STAY CLEAR
Operator may
POINTS POINTS
reverse the
machine.
MP1
207337-B
28
WARNING
COMPRESSED AIR
RESERVOIR
Avoid injury, drain
completely before carrying
out maintenance.
MP2
Typical working pressure:
800 kPa (116 PSI).
207349-A

29
DANGER
To avoid injury or
death, install bin
M4 GREASE
support pole to an
empty bin before
carrying out any
DAILY GREASE
maintenance in REFER TO DAILY
this area. SERVICE MANUAL
207351 - B
207995-A 214419-0 214421-0

34
33
EMERGENCY BRAKE
IMPORTANT
PUSH DOWN TO APPLY BRAKES
THIS MACHINE MAY NOT BE OPERATED ON
PULL UP TO RELEASE BRAKES
A PUBLIC ROAD.
214577- A 277180

35 36

37 38
30 Ton Low Profile Articulated Dump Truck
COLD INFLATION PRESSURES

MAKE
Consult tyre companies for site-specific pressures.

FRONT or REAR MODEL SIZE kPa PSI

BRAKE PRESSURE
GOODYEAR FRONT 1* RL5K 20.5R25 450 65
GOODYEAR REAR 2* RL5K 18.00R25 800 116 202750
YOKO FRONT Y524 12 PLY L5 20.5x25 380 55
YOKO REAR Y 523 40 PLY E4 18.00x25 800 116
TECHKING FRONT 2* E3 20.5R25 450 65
TECHKING REAR 2* E4 18.00R25 800 116
MICHELIN FRONT X-MINE D2 LD 20.5R25 450 65
MICHELIN REAR X-MINE D2 LD 18.00R25 800 116
BRIDGESTONE
BRIDGESTONE
FRONT
REAR
VLTS E4
VMTS E4
20.5R25
18.00R25
450
800
65
116
214868-A WARNING 39
40 TORQUE ALL WHEEL NUTS TO 650Nm
(480 lb-ft) AFTER THE FIRST 5 HOURS
OF OPERATION AND THEN AFTER 50
HOURS. REPEAT THIS PROCEDURE
IF THE WHEELS ARE CHANGED.
204976

207290-A
42 FUSE AND RELAY LAYOUT

WARNING
R1- WORK LIGHTS(F)

85
87
86
R2 - WORK LIGHTS(R)

85
87
86
R3 - SPARE

85
87
86
S1 - STUD 1

BATTERY POWER 41
87a 87a 87a
ANGLE
% MAXIMUM SPEED
30 30 30
25% 14° 1 4.2 km/h 2.6 Mph
17% 9.6° 2 6.5 km/h 4 Mph
BATTERY
B25/B30L 11% 6.2° 3 10.3 km/h 6.4 Mph
R4 - OVER SPEED R5 - MARKER LIGHT R6 - SPARE
Mk3 4X4 87 FUSE 1
87 87 TCU
85 86 85 86 85 86
87a
10A
87a 87a
FUSE 2 CCU
30 30 30 20A
This decal applies to B25/B30L Mk3 Low profile with a fully laden gross vehicle. FUSE 3
10A ECU
The exhaust brake & EVB fully functional and with the transmission locked in FUSE 4 MDU
the specified gear. IGNITION IGNITION IGNITION
10A
271889-A FUSE 5 SSM & DIAGNOSTIC
FUSE 8 TCU FUSE 15 CCU2 OUTPUT FUSE 22 ACCESSORY

43
DRIVER POINT 1 CONNECTOR
10A 25A SUPPLY 5 10A 10A
FUSE 9 ECU & MR FUSE 16 CCU2 OUTPUT FUSE 23 ACCESSORY FUSE 6 DC - DC CONVERTER
DRIVER POINT 2
10A 15A SUPPLY 6 10A 10A
FUSE 10 CCU2 OUTPUT FUSE 17 DIAG, ZF DIAG, FUSE 24 ACCESSORY FUSE 7 12V ACCESSORY
DRIVER ZF DISPLAY, POINT 3 POINT 4
20A 10A 10A 10A
WARNING FUSE 11
30A
SUPPLY 1
CCU2 OUTPUT
DRIVER
FUSE 18
10A
GLC, RES
MDU FUSE 25
15A
FRONT WORK
LIGHT
SUPPLY 2
FUSE 12 CCU2 OUTPUT FUSE 19 MARKER LIGHT, FUSE 26 REAR WORK
DRIVER COOLANT LEVEL LIGHT
20A SUPPLY 3 10A 15A S2 - STUD 2
FUSE 13 CCU2 OUTPUT FUSE 20 BRAKE LIGHT, DIODE 1 ALTERNATOR D+

Do not remove cover 20A

DRIVER
SUPPLY 4 10A
OBW IGNITION POWER

FUSE 14 CCU2 FUSE 21 DC - DC FUSE 27 CCU 12V INPUT &

or spray directly 10A
HARDWARE
DETECTION 10A
CONVERTER
10A
12V REVERSE MONITOR

when cleaning / 271894-A

washing

271902-A

TD0008333-D

7-44 SECTION 7: FRAME AND BODY

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV D
 DECALS - SHEET 2

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
27 207337 3 DECAL, VISIBILITY WAR
28 207349 2 DECAL, COMPRESSED AIR
29 207351 3 DECAL, BIN SUPPORT
30 207995 1 DECAL, HYDRAULIC TEST
31 214419 1 DECAL, GREASE DAILY, O
32 214421 1 DECAL, GREASE DAILY, A
33 214577 1 DECAL, ILLEGAL ON SA
34 277180 1 DECAL, EMERGENCY BRAKE
35 277069 2 DECAL B30L NOT PART OF KIT
36 277068 2 DECAL B25L NOT PART OF KIT
37 214868 1 DECAL, LOW PROFILE TYRE PRESSURE B30L NOT PART OF KIT
38 202750 1 DECAL, BRAKE PRESSURE NOT PART OF KIT
39 204976 2 DECAL, WHEEL NUTS CE NOT PART OF KIT
40 207290 2 DECAL, LIFT/TIE DOWN POINT, D# NOT PART OF KIT
DECAL, B30D LOW PROFILE Mk3.1 FUSE
41 271894 1 NOT PART OF KIT
RELAY LAYOUT
42 271889 1 DECAL, SPEED DOWN RETARDATION B25/30L NOT PART OF KIT
43 271902 1 DECAL, WARNING, CONTROL UNIT COVER NOT PART OF KIT

SECTION 7: FRAME AND BODY 7-45

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV D
 This page is intentionally left blank

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 8: SPECIAL TOOLS

SECTION 8: SPECIAL TOOLS 8-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
ENGINE - OM906LA SERVICE TOOLS, KIT 262126

1 7 13

2 8 14

3 9 15

4 10 16

5 11 17

6 12 18

TD0006233
P008533A

8-2 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA SERVICE TOOLS, KIT 262126

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281322 1 TOOL,ENG,DC,DIAL GAUGE
2 281340 1 TOOL,ENG,DC,HOLDER,DIAL GAUGE
3 DC280155 1 TOOL,COMPRESSION-RECORDER MERC
4 281394 1 TOOL,ENG,DC,DIAGRAM SHEETS
5 281383 1 TOOL,ENG,DC,CONNECTOR,INJECTOR
6 281390 1 TOOL,ENG,DC,CRANKING DEVICE
7 DC280127 1 TOOL,TUBE WRENCH INJ.LINES
8 DC280018 1 BUSH,TAPER F'SEAL FITTING
9 281328 1 TOOL,ENG,DC,HOSE,HIGH PRESSURE
10 281365 1 TOOL,ENG,DC,ADAPTION PARTS
11 281368 1 TOOL,ENG,DC,TESTER
12 DC280046 1 TOOL,DELIVERY PUMP TESTER
13 281329 1 TOOL,ENG,DC,TESTER
14 DC280178 1 TESTER,CHARGE AIR PRESSURE
15 281391 1 TOOL,ENG,DC,TEST FLANGE
16 DC280171 1 PULLER
17 DC280162 1 TESTER,COOLING SYSTEM
18 281300 1 TOOL,ENG,DC,TORX BIT SET

SECTION 8: SPECIAL TOOLS 8-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA SERVICE TOOLS, KIT 262126

19 25 31

20 26 32

21 27 33

22 28 34

23 29

24 30

TD0006234
P008534

8-4 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA SERVICE TOOLS, KIT 262126

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
19 281330 1 TOOL,ENG,DC,PIN,MAGNETIC
20 DC280096 1 TOOL,GAUGE CYL.PROTRUSION
21 DC280134 1 TOOL,PLIERS PISTON RING
22 281349 1 TOOL,ENG,DC,WRENCH SOCKET
23 DC280180 1 HANDLE,SPRING RETAINER
24 281384 1 TOOL,ENG,DC,LIFTING DEVICE
25 281377 1 TOOL,ENG,DC,SCREWDRIVER BIT
26 281379 1 TOOL,ENG,DC,PULLER
27 281381 1 TOOL,ENG,DC,SCREWDRIVER BIT
28 281386 1 TOOL,ENG,DC,DRIFT
29 281387 1 TOOL,ENG,DC,CENTERING DRIFT
30 281388 1 TOOL,ENG,DC,DRIFT
31 281336 1 TOOL,ENG,DC,SLEEVE
32 DC280033 1 TOOL,IMPACT PULLER INJ/NOZZLES
33 281380 1 TOOL,ENG,DC,THREADED INSERT
34 DC280167 1 OIL CONTAINER,PRIMING LUB.SYST

SECTION 8: SPECIAL TOOLS 8-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA REPAIR TOOLS, KIT 262127

1 7

2 8

3 9

4 10

5 11

6 12

TD0006235
P008535

8-6 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA REPAIR TOOLS, KIT 262127

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281376 1 TOOL,ENG,DC,SLOTTED NUT WRENCH
2 281398 1 TOOL,ENG,DC,DRIFT
3 DC280160 1 TESTER,HARDNESS "SKLEROGRAPH"
4 DC280057 1 TOOL,INTERNAL PULLER
5 DC280056 1 TOOL,BRACING
6 DC280075 1 TOOL,PISTON RING PLIERS
7 DC280071 1 TOOL,PISTON RING CLAMPING
8 281366 1 TOOL,PISTON RING CLAMPING
9 281398 1 TOOL,ENG,DC,DRIFT
10 DC280062 1 TOOL,REAMER (D=8,99)
11 DC280064 1 TOOL,VALVE GUIDE HOLE
12 281306 1 TOOL,ENG,DC,REAMER

SECTION 8: SPECIAL TOOLS 8-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA REPAIR TOOLS, KIT 262127

13 19

14 20

15 21

16 22

17 23

18

TD0006236
P008536

8-8 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA REPAIR TOOLS, KIT 262127

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
13 281325 1 TOOL,ENG,DC,DRIFT
14 281326 1 TOOL,ENG,DC,STEPPED,DRIFT
15 DC280147 1 TOOL,VALVE-LIFTER MERC
16 281378 1 TOOL,ENG,DC,ADITIONAL PIECE
17 281382 1 TOOL,ENG,DC,INSERTION DRIFT
18 281385 1 TOOL,ENG,DC,GUIDE SLEEVE
19 281392 1 TOOL,ENG,DC,SLEEVE
20 281389 1 TOOL,ENG,DC,BLOCKING DEVICE
21 281318 1 TOOL,ENG,DC,PULLER
22 281333 1 TOOL,ENG,DC,THRUST PIECE
23 281337 1 TOOL,ENG,DC,PUNCH

SECTION 8: SPECIAL TOOLS 8-9

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
ENGINE - OM906LA REPAIR TOOLS, KIT 262128

1 7

2 8

3 9

TD0006237
P008537

8-10 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 ENGINE - OM906LA REPAIR TOOLS, KIT 262128

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 281400 1 TOOL,ENG,DC,CASE,SPECIAL TOOLS
2 281401 1 TOOL,ENG,DC,ADAPTER SET
3 281335 1 TOOL,ENG,DC,BOX,SUPERCOOLING
4 281309 1 TOOL,ENG,DC,PULLER,28-37MM
5 281310 1 TOOL,ENG,DC,INTERNAL EXTRACTOR
6 281312 1 TOOL,ENG,DC,COUNTER SUPPORT
7 DC280170 1 VALVE,SEATRING TURNING CUTTER
8 281395 1 TOOL,ENG,DC,VALVE SEAT CUTTER
9 281396 1 TOOL,ENG,DC,VALVE SEAT CUTTER

SECTION 8: SPECIAL TOOLS 8-11

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

TD0006244
SP0001001

8-12 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 AXLES, DIFFS & FINAL DRIVES : REPAIR/OVERHAUL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280149 1 Bearing resistance tool
2 280010 1 Spanner,Bearing Adj-Hub Nu
3 208272 1 Cassette seal installer

SECTION 8: SPECIAL TOOLS 8-13

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
HYDRAULICS : REPAIR/OVERHAUL

1 6

2 7

3 8

TD0006247-B
SP0001005

8-14 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
HYDRAULICS : REPAIR/OVERHAUL

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 201873 1 Adapter
2 206082 1 Gauge (quad) pressure
3 240498 1 Test pipe (2.5m)
4 240499 1 Test pipe (1.0m)
5 280261 1 Adjustable C-Spanner
6 280470 1 Steering cylinder nut tool
7 120926 1 Fitting,Tyre Tower,Hose Adaptor 1/4” - 18 BSP
8 BN019171 1 Digital Pressure Gauge Brake Pressure Setting

SECTION 8: SPECIAL TOOLS 8-15

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV B
FRAME & OSCILLATION TOOLS

TD0006248
SP0001003

8-16 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 FRAME & OSCILLATION TOOLS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
1 280082 1 CHAIN WRENCH-ADT OSC LOCK NUT
2 280547 1 NUT,TORQUE,MULTIPLIER OSCILL

SECTION 8: SPECIAL TOOLS 8-17

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIAGNOSTIC TOOLS (DRIVELINE)

TD0006249
SP0001002

8-18 SECTION 8: SPECIAL TOOLS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
DIAGNOSTIC TOOLS (DRIVELINE)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
4 280479 1 MERC,MINIDIAG2
5 207663 1 HARNESS,DIAGNOSTIC,D#,ADT

SECTION 8: SPECIAL TOOLS 8-19

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
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872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
 SECTION 9: SERVICE KITS

SECTION 9: SERVICE KITS 9-1

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS

SERVICE KITS ILLUSTRATIONS NOT AVAILABLE

9-2 SECTION 9: SERVICE KITS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361858 1 KIT, SERVICE 100HR
206616 1 ELEMENT, FILTER, 10MICRON
ZF210060 1 FILTER, SPIN-ON
214967 1 ASSY, FILTER, FINN, 5MICRONR/LESS
210012 1 FILTER, HYD, 76LPM/10MIC NOM
201967 1 FILTER, UNIT, 25 MICRON, NOM

361859 1 KIT, SERVICE 250HR

DC221578 1 ELEMENT, OIL FILTER OM906LA

361864 1 KIT, SERVICE 500HR

DC221578 1 ELEMENT, OIL FILTER OM906LA
DC221529 1 GASKET, TAPPET COVER
220010 1 FILTER, ELEMENT SPIN ON
210012 1 FILTER, HYD, 76LPM/10MIC NOM
201967 1 FILTER, UNIT, 25 MICRON, NOM

361860 1 KIT, SERVICE 1000HR

201967 1 FILTER, UNIT, 25 MICRON, NOM
220010 1 FILTER, ELEMENT SPIN ON
220725 1 ELEMENT, OUTER, AIR CLEANER
221740 2 ELEMENT, UDF TK1 FUEL FILTER
200616 1 ELEMENT, FILTER, 10MICRON
210012 1 FILTER, HYD, 76LPM/10MIC NOM
214967 1 ASSY, FILTER, FINN, 5MICRONR/LESS
DC221529 1 GASKET, TEPPET COVER
DC221578 1 ELEMENT, OIL FILTER OM906LA
DC221899 1 KIT, ELEMENT, FUEL FILTER
DC221900 1 KIT, ELEMENT, FUEL PRE-FILTER
ZF210060 1 FILTER, SPIN-ON

SECTION 9: SERVICE KITS 9-3

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS (CONTINUED)

SERVICE KITS ILLUSTRATIONS NOT AVAILABLE

9-4 SECTION 9: SERVICE KITS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS (CONTINUED)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361861 1 KIT, SERVICE 2000HR
201967 1 FILTER, UNIT, 25 MICRON, NOM
210016 2 BREATHER, RESERVOIR
220010 1 FILTER, ELEMENT SPIN ON
220725 1 ELEMENT, OUTER, AIR CLEANER
220747 1 ELEMENT, INNER, AIR CLEANER
220949 1 FILTER: AIR DRYER
221740 2 ELEMENT, UDF TK1 FUEL FILTER
206616 1 ELEMENT, FILTER, 10MICRON
210012 1 FILTER, HYD, 76LPM/10MIC NOM
214967 1 ASSY, FILTER, FINN, 5MICRONR/LESS
DC221529 1 GASKET, TAPPET COVER
DC221578 1 ELEMENT, OIL FILTER OM906LA
DC221899 1 KIT, ELEMENT, FUEL FILTER
DC221900 1 KIT, ELEMENT, FUEL PRE-FILTER
ZF210060 1 FILTER, SPIN-ON

361862 1 KIT, SERVICE 3000HR

201967 1 FILTER, UNIT, 25 MICRON, NOM
210016 2 BREATHER, RESERVOIR
210497 1 STRAINER, 125 MICRON, 350L/MIN
220010 1 FILTER, ELEMENT SPIN ON
220725 1 ELEMENT, OUTER, AIR CLEANER
220747 1 ELEMENT, INNER, AIR CLEANER
220949 1 FILTER: AIR DRYER
221740 2 ELEMENT, UDF TK1 FUEL FILTER
206616 1 ELEMENT, FILTER, 10MICRON
210012 1 FILTER, HYD, 76LPM/10MIC NOM
214967 1 ASSY, FILTER, FINN, 5MICRON/LESS
DC221529 1 GASKET, TAPPET COVER
DC221578 1 ELEMENT, OIL FILTER OM906LA
DC221899 1 KIT, ELEMENT, FUEL FILTER
DC221900 1 KIT, ELEMENT, FUEL PRE-FILTER
DC222168 1 TIGHTENER, BELT
ZF210060 1 FILTER, SPIN-ON

SECTION 9: SERVICE KITS 9-5

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS (CONTINUED)

SERVICE KITS ILLUSTRATIONS NOT AVAILABLE

9-6 SECTION 9: SERVICE KITS

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
SERVICE KITS (CONTINUED)

I Pin Series
Q
T PART
T DESCRIPTION REMARKS
E No. From:
Y
M To:
361863 1 KIT, SERVICE 4000HR
201967 1 FILTER, UNIT, 25 MICRON, NOM
210016 2 BREATHER, RESERVOIR
220010 1 FILTER, ELEMENT SPIN ON
220725 1 ELEMENT, OUTER, AIR CLEANER
220747 1 ELEMENT, INNER, AIR CLEANER
220949 1 FILTER: AIR DRYER
221740 2 ELEMENT, UDF TK1 FUEL FILTER
206616 1 ELEMENT, FILTER, 10MICRON
210012 1 FILTER, HYD, 76LPM/10MIC NOM
214967 1 ASSY, FILTER, FINN, 5MICRONR/LESS
DC221529 1 GASKET, TAPPET COVER
DC221578 1 ELEMENT, OIL FILTER OM906LA
DC221899 1 KIT, ELEMENT, FUEL FILTER
DC221900 1 KIT, ELEMENT, FUEL PRE-FILTER
DC222168 1 TIGHTENER, BELT
DC222204 1 BELT, RIBBED W/O A/C 1369MM 8GR
ZF210060 1 FILTER, SPIN-ON

SECTION 9: SERVICE KITS 9-7

872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A
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872273 - B25L / B30L 4X4 MKIII 906 210 SAHR - FEBRUARY 2013 REV A