PR Encoders For Servo Drives ID208922 en
PR Encoders For Servo Drives ID208922 en
Servo Drives
08/2023
Table of contents
02/2021
Interfaces 82
Cable 96
Testing and inspection devices, and diagnostics 101
Controller systems for electric motors Encoder attributes have a critical impact on All of the HEIDENHAIN encoders found
require encoders that provide feedback for important motor characteristics, such as: in this brochure have been designed to
the position and speed controllers, and for • Positioning accuracy minimize the cabling and installation work
electronic commutation. • Speed stability required by the motor manufacturer.
• Bandwidth, and therefore command and Overall rotary motor length can also be
disturbance behavior kept low. Some encoders feature a special
• Power dissipation design that can even eliminate the need
• Size for safety devices such as limit switches.
• Acoustic noise
• Safety
ϕi
ii
Speed
calculation
ni is
ϕs Position ns Speed Current
Decoupling Drive Rotary encoder
controller controller controller
Rotary encoders
4 5
Information about the selection tables
The selection tables on the following pages list the encoders that
are suitable for each motor design. Each table contains encoders
with different dimensions and output signals for the various motor
types (DC or three-phase AC motors).
Rotary encoders for mounting on motors Rotary encoders, modular encoders and angle encoders for
Rotary encoders for motors with forced ventilation are either built-in and hollow-shaft motors
mounted on the motor housing or installed within it. These rotary The rotary encoders and angle encoders for these motors feature
encoders are often exposed to the motor’s unfiltered forced-air stream hollow through shafts, allowing supply lines to be routed through
and must therefore have a high protection rating of IP64 or better. the hollow shaft of both the motor and the encoder. Depending on
The permissible operating temperature seldom exceeds 100 °C. the operating conditions, these encoders must either have an IP66
rating or be protected from contamination through the machine
The selection table contains the following encoders: design (as with optical modular encoders).
• Rotary encoders with a mounted stator coupling featuring a
high natural frequency (the motor’s bandwidth is virtually • Encoders with high-quality absolute and/or incremental
unlimited) output signals
• Rotary encoders for separate shaft couplings, particularly well • Angle encoders and modular encoders with their measuring
suited to electrically isolated mounting standard on an aluminum or steel drum for shaft speeds of
• Absolute rotary encoders with purely digital data transfer up to 42 000 rpm
or additional sinusoidal TTL or HTL incremental signals • Encoders with an integral bearing and a stator coupling, or
• Incremental rotary encoders with high-quality sinusoidal output modular designs
signals for digital speed control • Encoders with good acceleration performance for high
• Incremental rotary encoders with TTL- or HTL-compatible bandwidths in the control loop
output signals
• Information on functionally safe rotary encoders available as For more information, see page 2
safety-related position measurement systems
Rotary encoders for mounting inside motors Linear encoders for linear motors
In motors without forced ventilation, the rotary encoder is installed Linear encoders installed on linear motors provide actual-value
inside the motor housing. As a result, the encoder does not require feedback for the position and speed controllers. These encoders
a high protection rating. Nevertheless, the operating temperature have a critical impact on the linear motor’s control characteristics.
inside the motor housing can reach 100 °C or more. The linear encoders recommended for this type of application
exhibit the following characteristics:
The selection table contains the following encoders: • Low position error during acceleration in the direction of
• Absolute rotary encoders for operating temperatures of up to 115 °C, measurement
and incremental rotary encoders for operating temperatures of • High tolerance to acceleration and lateral vibration
up to 120 °C • Ability to handle high shaft speeds
• Rotary encoders with a mounted stator coupling featuring a high • Absolute position information with purely digital data
natural frequency (the motor’s bandwidth is virtually unlimited) transmission or high-quality sinusoidal incremental signals
• Absolute rotary encoders with purely digital data transmission
For more information, see page 2
(suitable for the HMC 6 and HMC 2 single-cable solutions) or
additional sinusoidal incremental signals
Exposed linear encoders are characterized by:
• Incremental rotary encoders for digital speed control, featuring
• Higher accuracy grades
high-quality sinusoidal output signals, even under high
• Higher traversing speeds
operating temperatures
• Non-contact scanning (i.e., no friction between scanning head
• Incremental rotary encoders with an additional commutation
and scale)
signal for BLDC motors
Exposed linear encoders are suitable for applications in clean
• Incremental rotary encoders with TTL-compatible output signals
environments (e.g., on measuring machines or production
• Information on functionally safe rotary encoders available as
equipment in the semiconductor industry).
safety-related position measurement systems
For more information, see page 2
For the selection table, see page 8
Sealed linear encoders feature the following characteristics:
• High protection rating
• Easy mounting
Sealed linear encoders are thus suitable for applications in high-
contamination environments (e.g., on machine tools).
For more information, see page 2
6 7
Selection guide
Rotary encoders for mounting inside motors
Protection rating: up to IP40 (EN 60529)
Series Main dimensions Mechanically Natural Maximum Supply voltage Signal periods Positions per Distinguishable Interface Model Further
permissible frequency fN operating per revolution revolution revolutions information
shaft speed (typical) of temperature
the coupling
ECI/EBI 100 6000 rpm – 115 °C DC 3.6 V to 14 V 32 524 288 (19 bits) – EnDat 2.1/01 with » 1 VPP ECI 119 Page 72
3)
– –/65 536 EnDat 2.2/22 ECI 119/EBI 135
D: 30/38/50 mm
3)
ECI/EBI 4000 6000 rpm – 115 °C DC 3.6 V to 14 V – 1 048 576 (20 bits) –/65 536 EnDat 2.2/22 ECI 40101)/EBI 40103) Page 74
1)
100 °C DC 10 V to 28.8 V – DRIVE-CLiQ ECI 4090 S
D: 90/180 mm
ERO 1200 25 000 rpm – 100 °C DC 5 V ±0.5 V 1024/2048 – « TTL ERO 1225 Page 78
ERO 1400 30 000 rpm – 70 °C DC 5 V ±0.5 V 512/1000/1024 – « TTL ERO 1420 Page 80
2)
DC 5 V ±0.25 V 5000 to 37 500 « TTL ERO 1470
8 9
Series Main dimensions Mechanically Natural Maximum Supply voltage Signal periods Positions per Distinguishable Interface Model Further
permissible frequency fN operating per revolution revolution revolutions information
shaft speed (typical) of temperature
the coupling
6000 rpm 1600 Hz 90 °C DC 5 V ±0.5 V 500 to 8192 3 block commutation signals « TTL ERN 1123 Page 52
ECN/EQN/ 15 000 rpm/ 1800 Hz 115 °C DC 3.6 V to 14 V 512/2048 8192 (13 bits) –/4096 EnDat 2.2/01 with » 1 VPP ECN 1313/EQN 1325 Page 54
ERN 1300 12 000 rpm
1) 1)
– 33 554 432 (25 bits) EnDat 2.2/22 ECN 1325 /EQN 1337
DC 4 V to 14 V EnDat 3/E30-R2
(not with ERN)
100 °C DC 10 V to 28.8 V – 16 777 216 (24 bits) –/4096 DRIVE-CLiQ ECN 1324 S/EQN 1336 S Page 56
10 11
Rotary encoders for mounting on motors
Protection class: up to IP64 (EN 60529)
Series Main dimensions Mechanically Natural Maximum Supply voltage Signal periods Positions per Distinguishable Interface Model Further
permissible frequency fN operating per revolution revolution revolutions information
shaft speed (typical) of temperature
the coupling
ECN/EQN/ERN 400 Stator coupling for plane surfaces 6000 rpm Stator coupling 100 °C DC 3.6 V to 14 V 512/2048 8192 (13 bits) –/4096 EnDat 2.2/01 » 1 VPP ECN 413/EQN 425
for plane
1)
With two shaft surfaces: – 33 554 432 (25 bits) EnDat 2.2/22 ECN 425/EQN 437
clampings 1500 Hz
(only for hollow DC 4.75 V to 30 V 512 8192 (13 bits) SSI ECN 413/EQN 425
through shaft):
12 000 rpm DC 5 V ±0.5 V 250 to 5000 – « TTL ERN 420
ECN/EQN/ERN 400 Stator coupling for plane surfaces 6000 rpm Stator coupling 100 °C DC 10 V to 30 V 256 to 2048 8192 (13 bits) –/4096 EnDat H HTL EQN 425 Brochure:
for plane SSI 41H HTL Rotary
With two shaft surfaces: Encoders
clampings 1500 Hz DC 4.75 V to 30 V 512 to 4096 EnDat T TTL
(only for hollow SSI 41T TTL
through shaft):
12 000 rpm DC 3.6 V to 14 V – Þi: 33 554 432 4096 Fanuc ECN 425 F/EQN 437 F
(25 bits)
DC 10 V to 28.8 V 16 777 216 (24 bits) DRIVE-CLiQ ECN 424 S/EQN 436 S1)
ECN/EQN/ERN 400 Expanding ring coupling 15 000 rpm/ Expanding ring 100 °C DC 3.6 V to 14 V 2048 8192 (13 bits) –/4096 EnDat 2.2/01 with » 1 VPP ECN 413/EQN 425 Page 58
12 000 rpm coupling:
1) 1)
1800 Hz – 33 554 432 (25 bits) EnDat 2.2/22 ECN 425 /EQN 437
Plane-surface
15 000 rpm coupling: DC 5 V ±0.5 V 1024 to 5000 – « TTL ERN 421 Product
(not with ERN) 400 Hz Information
DC 5 V ±0.25 V 2048 Z1 track for sine commutation » 1 VPP ERN 487 document
Plane-surface coupling
83.2
50.5
22
1)
Also available with functional safety
12 13
Rotary encoders for mounting on motors
Protection class: up to IP64 (EN 60529)
Series Main dimensions Mechanically Natural Maximum Supply voltage Signal periods Positions per Distinguishable Interface Model Further
permissible frequency fN operating per revolution revolution revolutions information
shaft speed (typical) of temperature
the coupling
6000 rpm 1600 Hz 90 °C DC 5 V ±0.5 V 500 to 8192 3 block commutation signals « TTL ERN 1023 Page 50
1)
After internal 5/10/20/25-fold interpolation
14 15
Rotary encoders for mounting on motors
Protection class: up to IP64 (EN 60529)
Series Main dimensions Mechanically Natural Maximum Supply voltage Signal periods Positions per Distinguishable Interface Model Further
permissible frequency fN operating per revolution revolution revolutions information
shaft speed (typical) of temperature
the coupling
Clamping flange 3)
DC 10 V to 30 V 256 to 2048 8192 (13 bits) –/4096 EnDat H HTL ROQ 425
SSI 41H HTL
DC 3.6 V to 14 V – Þi: 33 554 432 4096 Fanuc ROC 425 F/ROQ 437 F
(25 bits)
DC 10 V to 28.8 V 16 777 216 (24 bits) DRIVE-CLiQ ROC 424 S/EQN 436 S1)
ROC/ROQ/ROD 1000 12 000 rpm – 100 °C DC 3.6 V to 14 V 512 8192 (13 bits) –/4096 EnDat 2.2/01 with » 1 VPP ROC 1013/ROQ 1025 Brochure:
Rotary
– 8 388 608 (23 bits) EnDat 2.2/22 ROC 1023/ROQ 1035 Encoders
ROD 600 12 000 rpm – 80 °C DC 5 V ±0.5 V 512 to 5000 – « TTL ROD 620
199
150 18 160
1)
Also available with functional safety
2)
After integrated 5/10-fold interpolation
3)
Only clamping flange
16 17
Rotary encoders and angle encoders for
DC and three‑phase AC motors
General information
Speed stability Transmission of measuring signals For digital speed control on machines with HEIDENHAIN absolute encoders for values (e.g., at a clock frequency of 2 MHz Motor currents
In order to obtain good motor speed For good dynamic performance with digital high dynamic-performance requirements, “digital” motors deliver additional with EnDat 2.1 or 16 MHz with EnDat 2.2) Motors may exhibit impermissible current
stability, the encoder must provide a speed control, the cycle time of the speed a large number of measuring steps are sinusoidal incremental signals with the or EnDat3 (12.5 or 25 Mbit/s), incremental flowing from the rotor to the stator. This
high number of measuring steps per controller should not exceed approximately required—usually more than 500 000 per same characteristics as those described signal evaluation can be eliminated can cause the encoder bearing to overheat,
revolution. For this reason, HEIDENHAIN 125 μs. In addition, the actual values for the revolution. For applications with standard above. Absolute encoders from altogether. thus shortening its service life. HEIDENHAIN
offers encoders that output a sufficient position controller and speed controller motors, approximately 60 000 measuring HEIDENHAIN use the EnDat interface therefore recommends the use of encoders
number of measuring steps per revolution must be available to the controlling system steps per revolution are sufficient (similar (short for Encoder Data) for the serial data The benefits of this data transmission without an integral bearing or encoders
for the required speed stability. with the least possible delay. to resolvers). transmission of absolute position values technology are higher noise immunity with an electrically isolated bearing (hybrid
and other information for automatic along the transmission path and more bearing). For more information, please
HEIDENHAIN rotary encoders and angle High clock frequencies are needed to fulfill HEIDENHAIN encoders for motors with self-configuration, monitoring and cost-efficient connectors and cables. contact HEIDENHAIN.
encoders with an integral bearing and such demanding time requirements on digital position and speed control are diagnosis. This makes it possible to use A large portion of rotary encoders equipped
stator coupling exhibit particularly beneficial position-value transmission from the encoder therefore equipped with the purely serial the same downstream electronics and with the EnDat 2.2 or EnDat 3 interface Fault exclusion for mechanical coupling
behavior: shaft misalignment within a to the controlling system with serial data EnDat22/EnDat3 interface, or they output cabling technology for all HEIDENHAIN are also able to evaluate an external HEIDENHAIN encoders designed for
certain tolerance range does not induce transmission (see also the Interfaces of additional sinusoidal incremental signals encoders. temperature sensor (e.g., located in the functional safety can be mounted in such a
position errors or impair the speed stability HEIDENHAIN Encoders brochure). at 1 VPP signal levels (EnDat01). motor winding). The digitized temperature way that the rotor or stator fastening does
(see Specifications). HEIDENHAIN encoders for electric motors With EnDat 22 (HMC 6) and EnDat 3 data is transmitted as part of the EnDat 2.2 not accidentally loosen.
therefore output position values over the The high internal resolution of the EnDat22 (HMC 2), the serial data transmission can or EnDat 3 protocol without an additional
Position errors within one signal period fast, purely serial EnDat 2.2 or EnDat 3 and EnDat3 encoders permits resolutions take place inside the motor cable. Cabling line. Size
adversely affect the positioning accuracy interface or transmit additional incremental of up to 22 bits (4 194 304 measuring steps) work and costs are thereby significantly The higher a motor’s permissible operating
and speed stability of the motor. At low signals that are available with virtually no in inductive systems and of at least 25 bits reduced. Bandwidth temperature is, the smaller the motor can
feed rates, the motor moves in accordance delay to the downstream electronics for (approx. 33 million measuring steps) in The attainable gain levels for the position be made for a given torque. Since the
with the position error within one signal speed and position control. photoelectric encoders. For automatic configuration, important and speed control loops, and therefore the temperature of the motor also affects the
period. encoder specifications can be read from bandwidth of the motor with regard to temperature of the encoder, HEIDENHAIN
For standard motors, manufacturers The sinusoidal incremental signals of the the memory of the EnDat encoder, and command and disturbance behavior, may offers encoders for permissible operating
primarily use the highly robust ECI/EBI/EQI EnDat01 devices can, due to their high motor-specific parameters can be saved be limited by the rigidity of the coupling temperatures of up to 120 °C. These
encoders without integral bearing, or quality, be highly subdivided in the down in the encoder’s OEM memory area. The between the motor shaft and the encoder encoders make it possible to implement
rotary encoders with TTL or HTL com stream electronics (see Figure 1). Even at usable size of the OEM memory for the shaft, as well as by the natural frequency of smaller motors.
patible output signals—as well as additional speeds of 12 000 rpm, the signal arrives at rotary encoders listed in the current the stator coupling. HEIDENHAIN therefore
commutation signals for permanent the input circuit of the controlling system brochures is at least 1.4 KB ( 704 EnDat offers rotary and angle encoders for high- Power dissipation and acoustic noise
DC motors. with a frequency of only approximately words). rigidity shaft couplings. While the motor is running, encoder
400 kHz (see Figure 2). Cable lengths of The stator couplings mounted on the position errors within one signal period
up to 150 m are possible with 1 VPP incre Most absolute encoders internally encoder exhibit high natural frequencies fN. affect the motor’s power dissipation as
mental signals (see also 1 VPP incremental subdivide the sinusoidal scanning signals With modular and inductive rotary encoders, well as the heat generation and acoustic
signals). by a factor of 4096 or greater. When these the stator and rotor are firmly screwed to noise that go along with it. For this reason,
systems are operated with sufficiently the motor housing and the shaft (see also rotary encoders with high signal quality
fast transmission of the absolute position Mechanical design types and mounting). (better than ±1% of the signal period) are
This mechanical design therefore permits preferred (see also Measuring accuracy).
optimal coupling rigidity.
Bit error rate
Figure 1: Figure 2: For rotary encoders with a purely serial
Signal periods per revolution and the resulting number of measuring steps per revolution as a Shaft speed and resulting output frequency as a function of the number of interface for installation within motors,
function of the subdivision factor signal periods per revolution HEIDENHAIN recommends conducting a
type test for the bit error rate.
Subdivision factor Signal periods per revolution
Measuring steps per revolution
Preventive maintenance
Encoders with serial data transmission
provide information that enables monitoring
of the operating status and thus preventive
maintenance:
• Diagnostics
• Clearance gap for optimized and
verifiable mounting and application
conditions
• Connectable external temperature
sensor
18 19
HMC 2 and HMC 6
Single-cable solutions for servomotors
Servomotors normally require two separate The universal design of the HMC solution
connecting cables: HMC 6 gives motor and machine manufacturers
• One encoder cable for the motor encoder high flexibility, letting them use standard
• One power cable for the motor supply components on both the motor and the
control.
With the HMC solution (Hybrid Motor
Cable), HEIDENHAIN has integrated the All HEIDENHAIN encoders with the
encoder cable into the power cable. Thus, EnDat22 interface or with purely serial
only one cable is now needed between data transmission without battery buffering
the motor and the electrical cabinet. as per RS-485 are suitable for the HMC 6
single-cable solution. This includes motor
The HMC 6 single-cable solution was encoders for servomotors in various sizes,
specifically designed for the HEIDENHAIN Encoder connections linear and angle encoders used in direct-
(communication element)
EnDat22 interface, and HMC 2 for EnDat3. drive motors, as well as encoders for
With purely serial data transmission, cable Brake connections functional safety up to SIL 3.
lengths of up to 100 m can be realized.
With HMC 6, all other encoders equipped The HMC 2 single-cable solution can be
with a purely serial RS‑485 interface (e.g., Motor connections used with motor encoders featuring the
SSI) can be connected as well. A wide EnDat 3 interface (ordering designation:
range of encoders can therefore be used E30-R2) and purely serial data transmission
without the need for introducing a new via two wires. The ExI 1100/1300 and
interface. ExN 1300 series rotary encoders are
available for functional safety applications
The HMC solution combines the wires for with up to SIL 3.
the encoder, motor and brake into a single
cable, which is connected to the motor For the controlling hardware, you can
via a special connector. For connection to HMC 2 continue to use already deployed frequency Flange socket Connector
the drive, the cable is split into power inverters or controller units. The HMC cables
connections, brake connections and an have been designed for easy assembly of
encoder connection. the matching connecting elements.
Importantly, this does not impair noise
When the components are correctly immunity. Power wires Encoder output
assembled, the connecting elements attain cable inside the
Brake wires
an IP67 rating. Components motor housing
Preparing a motor for the single-cable Temperature
solution requires only a handful of Encoder
components.
20 21
Safety-related position measuring systems
Safe axes Type-examined encoders Standard encoders Fault exclusion for the loosening of coupling usually require additional
Driven axes and moving parts can represent Encoders from HEIDENHAIN are used In addition to encoders explicitly qualified the mechanical connection measures during installation of the encoder
a significant hazard for humans. Particularly successfully on a variety of controls in widely for safety applications, standard encoders Irrespective of the interface, many safety or in the event of servicing (e.g., anti-
if the human interacts with the machine differing safety designs. This particularly (e.g., with Fanuc interface or 1 VPP signals) designs require the safe mechanical rotation lock for screws). These factors
(e.g., during workpiece setup), it must be applies to type-examined encoders with can also be used in safe axes. In such connection of the encoder. The standard for must be considered for the selection of a
ensured that the machine does not make EnDat and DRIVE-CLiQ interfaces. These cases, the characteristics of the encoders electric motors, EN 61800-5-2, requires suitable encoder or mounting mode.
any uncontrolled movements. This requires encoders can be operated as single-encoder must be matched to the requirements of that the loosening of the mechanical
position information about the axes in order systems in conjunction with a suitable the respective control. For this purpose, connection between the encoder and the
for a safety function to be implemented. control in applications with the control HEIDENHAIN can provide additional data motor be considered as a fault. Because
As an evaluating safety module, the control category SIL 3 (according to EN 61508) or about the individual encoders (failure rate, the controller may not be able to detect
must be able to detect faulty position Performance Level “e” (of EN ISO 13849). fault model as per EN 61800-5-2). these errors, fault exclusion is required in
information and react accordingly. Unlike incremental encoders, absolute many cases. The requirements on a fault
encoders always provide a safe absolute exclusion can result in additional constraints
Various safety strategies can be pursued, position value, including immediately after in the permissible limit values in the
depending on the topology of the axis and switch-on or a power failure. The reliable specifications. In addition, fault exclusions
the evaluation capabilities of the control. transmission of the position is based on for the loosening of the mechanical
In a single-encoder system, for example, two independently generated absolute
only one encoder per axis is evaluated for position values and on error bits provided
the safety function. However, on axes with to the safe control. The purely serial data
two encoders, such as a linear axis with transmission also provides other benefits,
a rotary and a linear encoder, the two including greater reliability, improved
redundant position values can be compared accuracy, diagnostic capabilities and
with each other in the control. reduced costs through simpler connection Further information: Further information:
Safe fault detection can be ensured only technology. Adhere to the information in the following documents to ensure the correct
The safety-related characteristic values
if the two components (the control and and intended operation of the encoder:
are listed in the specifications of the
encoder) are properly matched to each • Mounting Instructions
encoders. The Technical Information
other. Please note that the safety designs • Operating Instructions
document Safety-Related Position
of control manufacturers differ from one • Product Information documents
Encoders provides explanations of the
another. As a result, the requirements to • Customer information about fault exclusion
characteristic values.
be fulfilled by the connected encoders may • Technical Information document:
partially differ as well. Safety-Related Position Measuring Systems 596632
For the use of standard encoders in
safety-related applications, HEIDENHAIN
can also provide additional information For implementation in a control with EnDat22:
about individual products (failure rate, • Specification for Safe Control 533095
fault model as per EN 61800-5-2).
For implementation in a control with EnDat3:
• Application Conditions for Functional Safety 3000003
EnDat interface
Position 1 EnDat 3
at a temperature of 60 °C and maximum EnDat
bearing loads (maximum permissible shaft Master
(protocol and cable)
offsets for encoders with an integrated Position 2 Interface 2
stator coupling) is greater than 2 · 1010 EnDat Master
revolutions. Starting at a continuous use
temperature of 75 °C, the service life of the Safe control
grease is limited. Motor
Encoder
Catalog of measures
Please contact HEIDENHAIN if you have
any questions about the service life of the
grease. Two independent Serial data Position values and error bits
Power stage position values transmission via two processor interfaces
Power cable
Internal monitoring Monitoring functions
Integrated into the encoder cable
DRIVE-CLiQ is a registered trademark of Protocol implementation Efficiency test
(hybrid cable) in the case of EnDat 3
Siemens AG.
Functionally safe drive system with EnDat 2.2 or EnDat 3 Safety-related position measurement system with EnDat 2.2 or EnDat 3
22 23
Measuring principles
Measuring standard Scanning methods
HEIDENHAIN encoders with optical In the absolute measuring method, the A separate incremental track, or the track Photoelectric scanning
scanning incorporate measuring standards position value is available immediately with the finest grating period, is interpolated Most HEIDENHAIN encoders utilize the The ECN and EQN absolute rotary
consisting of periodic structures known as upon encoder switch-on and can be for the position value and is simultaneously photoelectric scanning principle. Photoelec encoders with optimized scanning contain
graduations. requested by the downstream electronics used to generate an optional incremental tric scanning is touchless and therefore a single, large-surface, finely structured
at any time. There is no need to move the signal. does not induce wear. This method detects photosensor rather than a group of
These graduations are applied to a axes to find the reference position. This even extremely fine graduation lines down individual photocells. The width of the
substrate of glass or steel. For encoders absolute position information is ascertained Singleturn rotary encoders repeat the to a width of only a few micrometers and photosensor’s structures is identical to the
with large diameters, steel tape is used as from the graduation of the circular absolute position information with each generates output signals with very small width of the measuring standard’s grating
the substrate. scale, which contains a code structure or revolution. Multiturn encoders can signal periods. structure. A scanning reticle with a
consists of multiple parallel graduation distinguish between additional revolutions. matching structure is therefore not
HEIDENHAIN manufactures its precision tracks. The ERN/ECN/EQN/ERO and ROD/RCN/ needed.
graduations in specially developed, RQN rotary encoders are designed in
photolithographic processes: accordance with the imaging scanning
• AURODUR: matte-etched lines on a principle.
gold-plated steel tape; typical grating
period: 40 µm Put simply, the imaging scanning principle
• METALLUR: contamination-tolerant uses projected-light signal generation:
graduation consisting of metal lines on two gratings with equal or similar grating LED light Condenser
gold; typical grating period: 20 μm periods—the circular scale and the source Circular scale Incremental track
• DIADUR: extremely robust chromium scanning reticle—are moved relative to
lines on glass (typical grating period: each other. The carrier material of the Absolute track
20 μm), or three-dimensional chromium scanning reticle is transparent, whereas
structures (typical grating period: 8 μm) the graduation of the measuring standard
on glass may likewise be applied to a transparent
• SUPRADUR phase grating: optically material or to a reflective material.
three-dimensional, planar structure; When parallel light passes through a grating
particularly tolerant to contamination; structure, light and dark fields are projected
typical grating period: 8 μm and finer at a certain distance. At this location there
• OPTODUR phase grating: optically is an index grating with the same or similar
three-dimensional, planar structure with grating period. When the two graduations Structured photosensor
particularly high reflectance; typical move relative to each other, the incident
graduation period: 2 μm and finer light is modulated: if the gaps are aligned,
The circular scales of absolute rotary encoders light passes through. If the lines of one Photoelectric scanning according to the imaging scanning principle
For magnetic encoders, a substrate made grating coincide with the gaps of the other,
of magnetizable steel alloy is used. Within it, no light passes through. Photocells or a
a graduation consisting of north and south structured photosensor convert these
poles is created with a grating period of In the incremental measuring method, The absolute position established by the fluctuations in light into nearly sinusoidal
400 µm. Due to the short range of electro the graduation consists of a periodic grating reference mark is assigned to exactly one electrical signals. In encoders that use the
magnetic interactions and the resulting structure. Position information is obtained measuring step. imaging scanning principle, workable
narrowness of the scanning gap, finer through the counting of individual incre mounting tolerances are attainable starting
magnetic graduations are not practical. ments (measuring steps) starting from a Thus, before an absolute reference can be at a minimum grating period of 10 μm.
freely settable point of origin. Since position established or the most recently selected
Encoders that use the inductive scanning ascertainment requires an absolute refe reference point can be refound, this
principle employ metal graduations or rence, the circular scales have an additional reference mark must first be traversed. Area of receiver coils
copper/nickel-based graduation structures. track containing a reference mark.
These graduation structures are applied to
Area of exciter
a printed-circuit carrier material. coils
Commutation with permanent-magnet The variables influencing the accuracy of Encoder-specific error The following factors influence the outcome:
three-phase AC motors linear encoders are listed in the Linear In the specifications for rotary encoders, • Fineness of the signal period
Electronic commutation for a permanent- Encoders For Numerically Controlled the encoder-specific error is stated as the • Homogeneity and period definition of
magnet three-phase AC motor requires the Machine Tools and Exposed Linear Encoders system accuracy. the graduation
position of the rotor as an absolute value brochures. • Quality of scanning filter structures
prior to motor start-up. HEIDENHAIN rotary The extreme values of the total error for • Characteristics of the sensors
encoders come with different types of The angular measurement accuracy is any given position relative to their mean lie • Stability and dynamic performance of
rotor position recognition: primarily determined by the following within the system accuracy of ±a. further analog signal processing
factors:
• Absolute rotary encoders in singleturn • Quality of the graduation The system accuracy reflects position errors These errors are taken into account in the
and multiturn versions provide the • Scanning quality within one revolution as well as interpolation information about interpolation error within
absolute position information immediately • Quality of the signal processing errors within one signal period and—for one signal period. For rotary encoders with
after switch-on, allowing the exact electronics rotary encoders with stator coupling—the an integral bearing and sinusoidal output
position of the rotor to be derived for Circular scale with • Eccentricity of the graduation relative errors of the shaft coupling. signals, these errors are less than ±1% of
electronic commutation. code track and to the bearing the signal period, and less than ±3% for
incremental track • Bearing error Interpolation error within one encoders with square-wave output signals.
• Along with delivering incremental signals, • Coupling with the drive shaft signal period These signals are suitable for up to 100-fold
incremental rotary encoders with a • Elasticity of the stator coupling (ERN, The interpolation error within one signal PLL subdivision.
second track—the Z1 track—provide ECN, EQN) or shaft coupling ( ROD, period is considered separately, since it has
one sine and one cosine signal (C and D) ROC, ROQ) an effect even in very small angular move Due to the higher reproducibility of a
for each revolution of the motor shaft. ments and in repeated measurements. position, much smaller measuring steps
For sine commutation, rotary encoders These factors can be divided into encoder- It particularly causes speed ripples in the are still practical.
with a Z1 track simply require a subdivision specific errors and application-specific speed control loop.
unit and a signal multiplexer in order to factors. For assessment of the attainable
obtain the absolute rotor position down overall accuracy, all of these individual The interpolation error within one signal
to an accuracy of ±5° from the Z1 track factors must be taken into account. period ±u results from the scanning quality
and to obtain the position information for and, for encoders with integrated pulse-
speed and position control from the shaping or counter electronics, the quality
incremental track (see also Interfaces: of the signal-processing electronics. For
Commutation signals). encoders with sinusoidal output signals,
however, the error from the signal
• Incremental rotary encoders with Circular scale with processing electronics is dictated by the
block commutation tracks also output Z1 track downstream electronics.
three commutation signals U, V and W,
which are used to directly drive the
power electronics. These rotary encoders
are available with various commutation
tracks. Typical versions have three signal
periods (120° mech.) or four signal
periods (90° mech.) per commutation
signal and revolution. Irrespective of this,
the incremental square-wave signals
are used for position and speed control
(see also Interfaces: Commutation Interpolation error within one revolution Interpolation error within one signal period
signals).
Position error
Position error
Interpolation error
within one signal
Commutation of synchronous Circular scale with period
linear motors block commutation
tracks
Like absolute rotary and angular encoders,
the LIC and LC absolute linear encoder
series provide the exact position of the
motor’s moving component immediately
upon switch-on. Maximum holding load is
thereby possible even at standstill.
Signal period
Signal level
Position
360 °elec.
Further information:
Please note the switch-on behavior of
the encoders (see the Interfaces of
HEIDENHAIN Encoders brochure).
26 27
Application-dependent errors
For rotary encoders with an integral Rotary encoders with 1. Directional errors of the graduation The following relationship exists between 3. Radial runout of the bearing Rotary encoders with inductive
bearing, the specified system accuracy photoelectric scanning ERO: The extreme values of the directional the eccentricity e, the mean graduation The stated relationship for the measuring scanning
already takes the error of the bearing into In addition to the system accuracy, the errors relative to their mean are listed in diameter D, and the measuring error ¹j error ¹j also applies to the radial runout of As with all rotary encoders without an
account. In the case of angle encoders mounting quality and adjustment of the the Specifications as the accuracy of the (see figure below): the bearing when the eccentricity e is integral bearing, the attainable accuracy of
with a separate shaft coupling (ROD, scanning head also have a significant effect graduation. The system accuracy consists replaced by one half of the radial runout inductive-scanning encoders without an
ROC, ROQ), the angular error of the on the attainable overall accuracy of rotary of the graduation accuracy and position ¹j = ±412 · e (half of the displayed value). integral bearing depends on the mounting
D
coupling must be considered as well (see encoders without an integral bearing but error within one signal period. Bearing compliance under a radial load and application conditions. The stated
Mechanical design types and mounting). with photoelectric scanning. Of particular ¹j = Measuring error in ” (arc seconds) applied to the shaft causes similar errors. system accuracy assumes a temperature
For angle encoders with stator coupling importance are the mounting eccentricity 2. Errors due to eccentricity of the e = E ccentricity of the radial grating of 20 °C and a low shaft speed. The
(ERN, ECN, EQN), the system accuracy of the graduation and the radial runout of graduation relative to the bearing relative to the bearing in µm 4. Position error within one signal utilization of all permissible tolerances for
already includes the error of the shaft the measured shaft. During mounting of the disk/hub assembly, D = M ean graduation diameter in mm period ¹ju the operating temperature, speed, supply
coupling. it is to be expected that the bearing will The scanning units of all HEIDENHAIN voltage, scanning gap and mounting
Example exhibit radial runout or eccentricity errors. encoders are adjusted such that, without condition must be taken into account for
In contrast, for encoders without integral For an ERO 1420 rotary encoder with a When centering via the centering collar of Model Graduation Error per any further electrical adjustment during determining the typical total error.
bearing, the mounting, as well as the mean graduation diameter of 24.85 mm: the hub, bear in mind that HEIDENHAIN centerline 1 µm of mounting, the maximum position error
adjustment of the scanning head, has a A radial runout of the measured shaft of guarantees an eccentricity of the graduation diameter D eccentricity within one signal period (listed below) is Since inductive rotary encoders use
decisive influence on the attainable overall 0.02 mm results in a position error of relative to the centering collar of less than not exceeded. circumferential scanning, their overall error
accuracy. Of particular importance are both ±330 arc seconds within one revolution. 5 μm for the encoders listed in this brochure. ERO 1420 D = 24.85 mm ±16.5” is generally lower than that of optical rotary
the mounting eccentricity of the graduation With modular encoders, this stated ERO 1470 encoders without an integral bearing.
and the radial runout of the measured To evaluate the accuracy of modular accuracy presupposes a diameter error of ERO 1480 Model Line count Position error within Because overall error cannot be determined
shaft. Evaluation of the overall accuracy rotary encoders without an integral zero between the motor shaft and the one signal period ¹ju through a simple calculation, these values
of these encoders requires that their bearing (ERO), the relevant errors must “master shaft.” ERO 1225 D = 38.5 mm ±10.7” are provided in the following table.
application-dependent errors be individually be considered individually. ERO 1285 TTL 1 VPP
measured and taken into account. In the worst-case scenario, if the centering
collar is centered relative to the bearing, Model System Total error
ERO 2048 ±19.0” ± 6.5”
then the two eccentricity vectors may be accuracy
1500 ±26.0” ± 8.7”
cumulative. 1024 ±38.0” ±13.0” ECI 1100 ±120” ±280”
1000 ±40.0” ±14.0” EBI 1100
512 ±76.0” ±25.0” EQI 1100
EnDat22
These values for the position error within E30-R2
one signal period are already included in
the system accuracy. Greater error can ECI 1300 (S) ±65” ±120”
arise if the mounting tolerances are EQI 1300 (S)
exceeded. EnDat22
E30-R2
DQ01
EnDat22
DQ01
Dependency of the
measuring error ¹j on
the mean graduation
diameter D and the
Resultant measuring eccentricity e.
error ¹j for various
eccentricity values e as M = Center of graduation
a function of the mean Eccentricity e in µm j = "True" angle
graduation diameter D j‘ = Scanned angle
28 29
Mechanical design types and mounting
Rotary encoders with integral bearing and stator coupling
Mounting accessories
ECN/EQN/ECI/EQI 1100: Mounting aid
For turning the encoder shaft from the rear.
This facilitates finding the positive-locking
connection between the encoder and the
measured shaft.
ID 821017-03
ERN/ECN/EQN 1300: Inspection tool
For inspecting the shaft connection
(fault exclusion for rotor coupling).
ID 680644-01
HEIDENHAIN recommends inspecting the
holding torque of non-positive-locking shaft
connections (e.g., tapered shafts, blind
hollow shafts).
The inspection tool is screwed into the
M10 back-off thread from the rear of the
encoder. Due to the short thread engage
ment, the fastening screw for the shaft is
not touched. With the motor shaft locked
in place, the testing torque is applied to the
extension by means of a torque wrench
(hexagonal, width A/F 6.3 mm). After any
nonrecurring settling, it must be ensured
that there is no relative motion between
the motor shaft and the encoder shaft.
30 31
ECI/EBI/EQI rotary encoders without integral bearing
Amplitude in %
no integral bearing. This means that the Cx T1 The size of the scanning gap between the
mounting and operating conditions influence rotor and the stator is dictated by the the supply voltage
the encoder’s function reserves. It is also Scanning gap a = 0.65 mm mounting situation. Later adjustment is Temperature influence at max./min. operating temperature
essential to ensure that the specified ±0.3 mm possible only through the insertion of shim
mating dimensions and tolerances are rings.
maintained for all operating conditions (see T2
temperature) and with the signal amplitude Once the encoder has been mounted, the
taken into account (inspection of the Schematic representation actual scanning gap between the rotor and ECI 1118/
b
EBI 1135 with EnDat 2.2 Deviation from the ideal scanning gap in mm
scanning gap and mounting tolerance at of ECI/EBI 100 the stator can be indirectly measured with
room temperature). This particularly applies the PWM 21 adjusting and testing package
to the following determined factors: using a signal amplitude inside the rotary Tolerance at the time of shipping, including influence of the
Amplitude in %
• Maximum radial runout of the motor shaft encoder. The characteristic curves illustrate supply voltage
• Maximum axial runout of the motor shaft the relationship between the signal Temperature influence at max./min. operating temperature
relative to the mounting surface amplitude and the deviation from the ideal
• Maximum and minimum scanning gap (a), scanning gap under different ambient
including in combination with, for example, conditions.
the following:
– The length ratio between the motor The example of the ECI/EBI 1100 shows
shaft and the motor housing under the the resulting deviation from the ideal
influence of temperature (T1; T2; 1; 2), scanning gap for a signal amplitude of 80%
depending on the position of the fixed under ideal conditions. Due to tolerances
bearing (b) within the rotary encoder, the deviation is
– The bearing play (CX) between +0.03 mm and +0.2 mm. Thus,
–N on-dynamic shaft offsets due to the maximum permissible motion of the
load (X1) measured shaft during operation ranges ECI/EBI 100 Deviation from the ideal scanning gap in mm
– The effect of the motor brakes being Mounting the ECI 119 from –0.33 mm to +0.1 mm (green
engaged (X2) arrows).
The ECI/EBI 100 rotary encoders are pre- Display of the scanning gap
aligned on a plane surface and, with their The latest generation of encoders supports
hollow shaft locked, are slid onto the the display of the mounting dimension in
measured shaft. Fastening and shaft the ATS software. This additional data can
clamping are achieved with axial screws. also be requested by the drive during
closed-loop operation.
The ECI/EBI/EQI 1100 inductive rotary
encoders are mounted flush on their axis.
Their blind hollow shaft is fastened with a
central screw. The stator of these rotary
encoders is clamped onto a shoulder with
two axial screws.
Mounting the
ECI/EQI 1100
ID ExI Mounting ID ExI Mounting ID ExI Mounting
Mounting accessory mounting interface mounting interface mounting interface
Mounting aid for removing the wizard wizard wizard
PCB connector (see page 36).
728563-xx 811811-xx 1259551-xx
820725-xx 811815-xx 1259552-xx
1164809-xx 810661-xx 1286377-xx
1164811-xx 810662-xx 1286388-xx
1164812-xx 823405-xx
1164813-xx 823406-xx
823407-xx
32 33
ERO rotary encoders without integral bearing
The ECI/EBI/EQI 1300 inductive rotary The ERO rotary encoders without an ERO 1200
encoders are mounted flush on their axis. integral bearing consist of a scanning head
Their blind hollow shaft is fastened with a and a circular scale that must be brought
central screw. The stator of these rotary into mutual alignment during mounting.
encoders is clamped to a shoulder by three Precise alignment is an important factor in
axial screws. reaching the attainable measuring
accuracy.
Mounting accessory
Aid for removing the clip in order to achieve
optimal encoder mounting.
ID 510175-01
Accessory
Housing for the ERO 14xx with an axial
PCB connector and central hole.
ID 331727-23
Mounting accessories
for the ERO 1400
34 35
Information on output cables General testing accessories for modular encoders and the PWM 21
Mounting and commissioning must be Accessory Testing cable for directly Adapter connector* for ID 621742-01
performed with appropriate ESD protection. Mounting aid for disengaging the PCB connecting a modular rotary Three connectors for replacement
Do not engage or disengage any connecting connector. Suitable for all rotary encoders 12-pin: ID 528694-01
element while under power. To avoid in this brochure, except for the ERO 1200 encoder to a PWM 21 15-pin: ID 528694-02
overstressing the individual wires during series (ID 1075573-01). *Adapter connectors should be replaced
disengagement of the connecting element, Testing cable for modular rotary after 500 connection cycles
HEIDENHAIN recommends using the To avoid damaging the cable, apply pulling encoders with EnDat (EnDat22, EnDat01
mounting aid for disconnecting the PCB force only to the connector and never to or E30-R2) or SSI interface Testing cable for the ERN 1387, with
connector. the wires. For other encoders, use tweezers Includes three 12-pin adapter connectors commutation signals for sinusoidal
or the mounting aid as needed. and three 15-pin adapter connectors. commutation
Strain relief ID 621742-01 Includes three 14-pin adapter connectors.
Avoid torque or tensile stress, and use ID 1118892-02
strain relief wherever necessary. Connecting cable for EnDat or Testing cable for modular rotary encoders
Mounting aid for PCB connector
SSI interface Connecting cable for ERN 1387
Straight M12 flange socket For extending the testing cable; For extending the testing cable
Retention force of polarizing key: completely assembled with a 15-pin D-sub Completely assembled with 15-pin D-sub
max. 1 Nm. Cable length (rated length) Electromagnetic compatibility connector (male) and a 15-pin D-sub connector (male) and 15-pin D-sub
For output cables with a crimp on the Cables from HEIDENHAIN are tested for connector (female), max. 3 m connector (female), max. 3 m.
Screws encoder side for strain relief and a shield electromagnetic compatibility. For output ID 675582-xx ID 675582-xx
For output cables with standard M12 or contact, the cable length is specified up to cables with wires for temperature sensors,
M23 flange sockets, use M2.5 screws. the crimp sleeve. Exceptions apply, for electromagnetic compatibility must be Adapter connector for ID 1118892-02
example, to output cables without a crimp ensured in the entire system. Testing cable for modular rotary Three connectors for replacement
The mounting method with M2.5 screws on the encoder side and to those with a encoders with DRIVE-CLiQ interface 14-pin: ID 528694-04
was designed for the following tightening sensor connection at the downstream Crimp connector Includes three 12-pin adapter connectors
torques: electronics or with a shield connection via For joining (crimping) the wires of the and three 15-pin adapter connectors.
For M12, M23: min. Md 0.4 Nm a cable clamp. Upon request, you can temperature-sensor output cable to the ID 621742-01 EnDat 3 adapter (SA 1210)
max. Md 0.5 Nm obtain binding information (a dimension wires of the temperature sensor inside the Adapter for connecting an encoder with
Load-bearing thread length: min. 4 mm drawing) corresponding to the ID number motor (ID 1148157-01). Only in connection with: EnDat 3 (E30-R2) to the PWM 21
Minimum tensile strength of the respective output cable (see Cables Adapter cable for DRIVE-CLiQ, 6.8 mm 15-pin D-sub connector (male) and
of the screws: 800 N/mm2 and Connectors brochure). 15-pin D-sub (female) and 15-pin D-sub connector (female)
6-pin RJ45 Ethernet connector ID 1317260-01
with metal housing (IP20) EnDat 3 adapter (SA 1210)
To prevent self-loosening of the screws,
HEIDENHAIN recommends using a ID 1228399-01
material bonding threadlocker.
Adapter cables for connecting For EnDat01, EnDat Hx, EnDat Tx or EnDat 3 interface (E30-R2) for HMC 2,
Designation of the cable components the flange socket on the motor SSI interface with incremental signals, only in combination with EnDat3 adapter
adapter cable 8 mm Adapter cable 9.3 mm
Electrical connection 1 to the PWM 21 17-pin M23 connector (female) and M12 SpeedTEC hybrid connector (female),
Wire length Cable length (L)
(customer side) 15-pin D-sub connector (male). four power wires, two brake wires and
Electrical connection 2 Cable design 1 (data transmission) Pin layout 1 For the EnDat22 interface,
ID 324544-xx two communication wires
(rotary encoder) Cable type 1, color, number of shields, outer shield adapter cable 6 mm
15-pin D-sub connector (male).
9-pin M23 connector (female)
Adapter cable 8 mm ID 1189174-xx
8-pin M12 coupling (male).
12-pin M23 connector (female)
ID 1136863-xx
15-pin D-sub connector (male). Adapter cable 9.3 mm
Cable bushing 1 Cable bushing 2 (ID 524599-xx is additionally required:
ID 310196-xx M23 SpeedTEC hybrid connector (female),
with sheath or shield Electrical connection 5 Cable design 2 with sheath or shield 15-pin M12 (female) and 15-pin D-sub
assembly 1 (temperature sensor) assembly 2 four power wires, two signal wires and
Pin layout 2 connector (male))
Version for HMC 6, two communication wires
Cable length (L1) of the additional cable Adapter cables 6 mm/8 mm adapter cable 13.6 mm 15-pin D-sub connector (male).
8-pin M12 connector (female) and M23 SpeedTEC hybrid connector (female), ID 1275291-xx
Temperature sensor signals via electrical connection 1 15-pin D-sub connector (male). with five power wires, two brake wires
ID 1036526-xx 6 mm and six communication wires
Electrical connection 1 ID 1129753-xx 8 mm 15-pin D-sub connector (male).
Wire length Cable length (L) ID 1189174-xx
(customer side)
Electrical connection 2 Cable design 1 (data transmission) Pin layout 1
(rotary encoder) Cable type 1, color, number of shields, outer shield For the DRIVE-CLiQ interface,
adapter cable 6.8 mm
9-pin M23 connector (female)
6-pin RJ45 Ethernet connector
Cable bushing 1 or Cable bushing 2 with IP20 metal housing
sheath and shield Cable design 2 Electrical connection 5 with sheath or shield ID 1117540-xx
assembly 1 (temperature sensor) Pin layout 2 assembly 2
Adapter cable 6.8 mm
DRIVE-CLiQ is a registered trademark of
Cable length (L1) of the additional cable 8-pin M12 connector (female) Siemens AG.
6-pin RJ45 Ethernet connector
Temperature sensor signals via PCB of rotary encoder with IP20 metal housing. SpeedTEC is a registered trademark of
ID 1093042-xx TE Connectivity Industrial GmbH.
36 37
Compatible mounting dimensions Mounting accessories
Some rotary encoders of the ERN 1300, Series Required mating dimensions Screws
ECN/EQN 1300, ECI/EBI/EQI 1300 FS and Screw Securing method ID
ECN/EQN 400 series are also mounting- ERN 1300 ECN/ ECI/EBI/ ECN/
compatible with each other and can be M3x8-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-67
EQN 1300 FS EQI 1300 FS EQN 400 FS
mounted to identical motors. Minor M3x10-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-87
differences, such as the anti-rotation ERN 1300 M3x16 A2 ISO 4762 KLF Self-locking 202264-30
element and a limited tolerance for the
inside diameter, must be taken into ECN/EQN 1300 FS M3x20 A2 ISO 4762 KLF Self-locking 202264-45
account. M3x22-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-65
ECI/EQI 1300 FS M3x25-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-86
ECN/EQN 400 FS M3x25 A2 ISO 4762 KLF Self-locking 202264-26
M3x35-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-66
M4x10-8.8 ISO 4762 MKL Material bonding anti-rotation lock 202264-85
Series Differences M5x25-8.8 DIN 6912 MKL Material bonding anti-rotation lock 202264-55
M5x30-8.8 DIN 6912 MKL Material bonding anti-rotation lock 202264-76
ERN 1300 Standard, deployable for taper shaft
M5x35-8.8 ISO 4762 KLF Self-locking 202264-80
ECN/EQN 1300 Same as ERN 1300, but with an additional ridge as an M5x50-8.8 DIN 6912 KLF Self-locking 202264-36
anti-rotation element (stator coupling)
M5x50-8.8 DIN 6912 MKL Material bonding anti-rotation lock 202264-54
ECI/EBI/EQI 1300 FS Same as ERN 1300, but with an anti-rotation element (flange) Fastener kit Material bonding anti-rotation lock 20 pieces:
• M3 fixing clamp 1264352-01
ECN/EQN 400 Same as ECN/EQN 1300 • Spring washer: 3x0.70
DIN 128 A-FS ISO 200 pieces:
• Screw: M3x10 8.8 1264352-02
DIN EN ISO 4762
38 39
General information General mechanical information
Alignment of rotor positions between encoders and motors
Immediately after a synchronous motor is Certification by NRTL (Nationally Natural frequencies Starting torque and operating torque
switched on, information is needed about Encoder aligned Recognized Testing Laboratory) In conjunction with the stator coupling, the The starting torque is the torque required
its absolute rotor position. Rotary encoders All of the rotary encoders in this brochure ECN/EQN/ERN rotary encoders form an to put the rotor into motion from standstill.
with additional commutation signals are Encoder out of alignment comply with the UL safety regulations for oscillation-capable spring-mass system If the rotor is already rotating, then a
suitable for this task but provide compara the U.S. and the CSA safety regulations whose natural frequency fN of the coupling certain operating torque is acting on the
tively rough position information. Absolute for Canada. should be as high as possible in the direction encoder. The starting torque and operating
rotary encoders in singleturn or multiturn of measurement. The natural frequency of torque are influenced by various factors,
designs are also well suited, delivering the Accelerations the coupling is influenced by the rigidity of such as the temperature, prior standstill
exact angular position down to an accuracy During mounting and operation, encoders the stator coupling and by the customer- time and the amount of wear on the
of a few arc seconds (see also Electronic are subjected to various types of side mounting situation. The stated typical bearings and seals.
commutation with position encoders). To acceleration. natural frequencies may vary depending
achieve the most constant motor currents • Vibration on the encoder variant (e.g., singleturn or The typical values stated in the specifica
possible, the rotor positions of the motor The encoders are qualified on a test multiturn), production tolerances and tions are mean values based on encoder-
and of the encoder must be brought into stand under the acceleration values differing mounting conditions. If radial and/ specific test series performed at room
mutual alignment when the encoder is stated in the specifications at frequencies or axial acceleration forces also come into temperature and at a stabilized operating
mounted. Inadequate alignment of the of 55 Hz to 2000 Hz in accordance with play, then the rigidity of the encoder bearing temperature. The typical operating torques
rotor positions will cause significant motor EN 60068-2-61). However, if the applica and of the encoder stator has an effect are also based on constant shaft speeds.
noise and high power dissipation. tion or mounting situation causes long- as well. If such loads occur within your For applications in which the torque has
duration resonant vibration, then proper application, HEIDENHAIN recommends a significant influence, HEIDENHAIN
First, the rotor of the motor is turned to the functioning of the encoder may be consulting with the main facility in recommends consulting with the main
preferred position through the application impaired, or the encoder may incur Traunreut. facility in Traunreut.
of a DC current. damage. Thorough testing of the
complete system is therefore required. HEIDENHAIN generally recommends Protection against contact (EN 60529)
Rotary encoders with commutation • Shock determining the natural frequency of the After completed installation, any rotating
signals are then roughly aligned (e.g., using The encoders are qualified on a test stator coupling in the complete system. parts must be sufficiently protected from
Motor current of aligned encoder and strongly out-of-alignment encoder
the line markers on the encoder or the stand under the acceleration values unintentional contact during operation.
reference mark signal) and are mounted to stated in the specifications and under Humidity
the motor shaft. Fine adjustment is then the exposure times in accordance with The maximum permissible relative humidity Protection EN 60529
performed with the PWT 101 testing EN 60068-2-27 for non-repetitive, semi- is 75%. A relative humidity of 93% is The ingress of contamination can impair
device (see Testing and inspection devices, sinusoidal shock. Continuous shock temporarily permissible. Condensation is proper functioning of the encoder. Unless
and diagnostics): the stator of the rotary loads are therefore not covered and not permissible. otherwise indicated, all of the rotary encoders
encoder is turned until the PWT 101 displays must be tested in the application. have an IP64 rating (ExN/ROx 400: IP67)
a distance from the reference mark of • The maximum angular acceleration Magnetic fields in accordance with EN 60529. These
nearly zero. is 105 rad/s2. This is the maximum Magnetic fields > 30 mT can affect encoder specifications apply to the housing, cable
permissible angular acceleration of the functioning. Please contact HEIDENHAIN outlet and flange socket versions when
Absolute rotary encoders are first rotor without the encoder incurring in Traunreut, Germany, as needed. engaged.
completely mounted, after which a datum damage. The actual attainable angular
shift is used to assign the value “zero” to acceleration is within the same order of Acoustic noise The shaft inlet meets an IP64 rating.
the preferred motor position. This is magnitude but can vary depending on Running noise can occur during operation. Splash water must not be allowed to have
performed with the adjusting and testing the type of shaft connection (for deviating This is particularly true of encoders with any harmful effect on the encoder’s parts.
package (see Testing and inspection values for the ECN/ERN 100, see the integral bearing and multiturn rotary If the protection rating of the shaft inlet is
devices, and diagnostics). This package Specifications). An adequate safety encoders (with gears). The intensity may not sufficient (e.g., due to vertical mounting
features complete EnDat functionality, factor must be determined through vary depending on the mounting situation of the encoder), then the encoders should
allowing not only datum shifts but also the system tests. and shaft speed. be additionally protected with labyrinth
use of other inspection functions and the seals. Many rotary encoders are also
setting of write-protection to prevent Deviating values for rotary encoders available with an IP66 rating for the shaft
unintentional changes to saved values. Alignment of the rotor positions by means of the adjusting and testing with functional safety are provided in the inlet. Depending on the application, the
package corresponding Product Information radial shaft seal rings used for sealing are
For the ECI/EQI rotary encoders with documents. subjected to wear due to friction.
additional 1 VPP signals, manual adjustment
is possible as well. Please follow the
1)
information in the respective mounting Information on values below 55 Hz is
instructions. available upon request.
40 41
System tests For the fault exclusion design for functional safety, the following material properties and Conditions for longer storage periods Temperature ranges Self-heating at shaft speed nmax
Encoders from HEIDENHAIN are usually conditions for the mating surfaces are assumed: For a storage period of twelve months or For encoders still in their packaging, a
integrated as components into complete Aluminum Steel longer, HEIDENHAIN recommends the storage temperature range of –30 °C to ECN/EQN/ ≈ +10 K
systems. Such applications require following: 65 °C applies (HR 1120: –30 °C to 70 °C). ERN 1000
comprehensive testing of the complete Material type Hardenable wrought Unalloyed hardened steel • Leave the encoders in their original The operating temperature range specifies
system, irrespective of the encoder’s aluminum alloy packaging the temperatures that a rotary encoder is ROC/ROQ/ROD ≈ +5 K
specifications. • The storage location should be dry, permitted to reach during operation in the Solid shaft With IP66 rating:
The specifications provided in this brochure Tensile strength Rm 220 N/mm2 600 N/mm2 free of dust and temperature-regulated. actual installation environment. Within this ≈ +10 K
apply only to the encoder and not to the It should also be free of vibration, range, proper functioning of the rotary
complete system. Any operation of the mechanical shock and chemical environ encoder is ensured. The operating tempe ECN/EQN/ ≈ +5 K
encoder outside of the specified range or Yield strength Rp0.2 or Not applicable 400 N/mm2 mental influences rature is measured at the defined measuring ERN 400/1300 With IP66 rating:
outside of its proper and intended use is yield point Re • Every twelve months, rotate the shafts of point (see dimension drawing) and must Tapered shaft ≈ +10 K
solely at the user’s own risk. the encoders with integral bearing at low not be confused with the ambient
Shear strength τa 130 N/mm2 390 N/mm2 speed and without axial or radial shaft temperature. ECN/EQN/ ≈ +30 K
Mounting loading so that the bearing lubrication ERN 400/1300 With IP66 rating:
The work steps and dimensions to be Interface pressure pG 250 N/mm2 660 N/mm2 becomes evenly redistributed (e.g., such The temperature of the rotary encoder is Blind hollow shaft ≈ +40 K
followed during mounting apply only to the as when first breaking in an encoder) influenced by the following factors:
mounting instructions available for the Modulus of elasticity E 70 kN/mm2 to 200 kN/mm2 to • Installation situation ECN/EQN/ ≈ +40 K
encoder. All mounting-related information (at 20 °C) 75 kN/mm2 215 kN/mm2 Parts subject to wear • Ambient temperature ERN 400 With IP66 rating:
in this brochure is therefore only provisional Encoders from HEIDENHAIN are designed • Encoder self-heating Hollow through shaft ≈ +50 K
–6 –1
and non-binding, and will not become the Coefficient of thermal 25 · 10 K 10 · 10–6K–1 to for a long service life. Preventive mainte
subject matter of a contract. expansion Þtherm (at 20 °C) 17 · 10–6K–1 nance is not required. However, they do An encoder’s susceptibility to self-heating ECN/ERN 100 ≈ +50 K
contain components that are subject to wear, depends both on its design characteristics Hollow through shaft
In addition, the machine manufacturer must Surface roughness Rz 16 µm depending on the application and how they (stator coupling / solid shaft, shaft sealing
define the other required final mounting are deployed. This especially applies to ring, etc.) and on its operating parameters ROD 600 ≈ +75 K
information for the given application Friction values Mounting surfaces must be clean and free of grease. cables that are subjected to frequent (shaft speed, supply voltage). A temporary
(e.g., tightening torque, mechanical fault Use screws from HEIDENHAIN in their delivery condition. flexing. period of intensified self-heating can also
Typical self-heating values of a rotary encoder at
exclusion for screws needed or not). In Other parts subject to wear are the occur after very long breaks in operation maximum permissible shaft speed based on its
addition, the stated tolerance ranges in the Tightening procedure Use a signal-emitting torque wrench in accordance bearings in encoders with integral bearing, (of several months). Please allow for a two- design characteristics. The relationship between
product’s dimension drawing and mounting with DIN EN ISO 6789, with an accuracy of ±6% the radial shaft seal rings in rotary encoders minute break-in period at low shaft speeds. shaft speed and heat generation is nearly linear.
instructions must be considered. and angle encoders, and the sealing lips on The greater susceptibility to self-heating
Mounting temperature 15 °C to 35 °C sealed linear encoders. that an encoder exhibits, the lower the
All provided information on screw connec- In order to avoid damage from current ambient temperature needs to be in order
tions assumes a mounting temperature flows, some rotary encoders are available to keep the encoder within its permissible
of 15 °C to 35 °C. with hybrid bearings. In general, these operating temperature range.
bearings exhibit greater wear at high
Screws with material bonding Rotary encoders may exert a torque of temperatures than standard bearings. This table shows the approximate self-
anti-rotation lock up to 1 Nm on the mating shaft. In addition, heating values to be expected for the rotary
Mounting screws and central screws from other forces and torques (e.g., from vibra Service life encoders. In the worst case, the amount
HEIDENHAIN (not included in delivery) tional loads and angular acceleration) must Unless otherwise specified, HEIDENHAIN of self-heating may be affected by multiple
feature a coating that, after hardening, be taken into account. The customer’s encoders are designed for a service life operating parameters, such as a 30 V supply
provides a material bonding anti-rotation mechanical elements must be designed of 20 years, which is equivalent to 40 000 voltage and maximum shaft speed. Thus,
lock. As a result, these screws cannot be for these loads (see also EN 61800-5-2 and operating hours under typical operating if an encoder is being operated close to its
reused. Their minimum shelf life is two EN ISO 13849). conditions. maximum permissible specifications, then
years (storage at 30 °C and 65% The respective Product information docu the actual operating temperature should be
relative humidity). Their expiration date is ments will describe any other prerequisites. measured directly at the encoder. Suitable
printed on the package. measures must then be taken (fan, heat
Modifications to the encoder sinks, etc.) to sufficiently reduce the
Screw insertion and the application of The proper functioning and accuracy of ambient temperature so that the maximum
tightening torque must therefore be com encoders from HEIDENHAIN are ensured permissible operating temperature will not
pleted within five minutes. The required only if the encoders have not been be exceeded during continuous operation.
strength is reached at room temperature modified. Any modification, even a minor Measuring the actual operating temperature at the
after six hours. The lower the temperature one, can impair the proper functioning, For high shaft speeds at the maximum defined measuring point of the rotary encoder
is, the longer the curing process will take. reliability and safety of the encoders, and permissible ambient temperature, special (see Specifications)
Curing temperatures below 5 °C are not result in a loss of warranty. This also versions with a reduced protection rating
permissible. includes the use of any additional or non- are available (without a radial shaft seal ring
Screws with material bonding anti-rotation prescribed locking varnishes, lubricants and its concomitant frictional heat).
lock must not be used more than once. If a (e.g., for screws), or adhesives. If you are in
replacement becomes necessary, recut the doubt, we recommend that you consult
threads and use new screws. On threaded with HEIDENHAIN in Traunreut, Germany.
holes, a chamfer is required in order to
keep the adhesive coating from being
scraped off.
42 43
Electrical resistance Temperature measurement in motors
Encoders with an integral bearing, M12/M23 Transmission of temperature data Encoder Interface Internal External
pluggable output cable and standard Further information: To protect the motor from overloads, the temperature temperature sensor
bearing motor manufacturer usually monitors the sensor1) Connection
Check the resistance between the flange When connecting an external temperature temperature of the motor winding. In
<1 sensor, please refer to the information
socket and the rotor. conventional applications, the temperature ECI/EQI 1100 EnDat22 (±1 K) Possible
Nominal value: < 1 ohm about electromagnetic compatibility in sensor data are sent via two separate lines
the General electrical information section to the downstream electronics, where they E30-R2
of the Interfaces of HEIDENHAIN are then evaluated. Depending on their
Encoders brochure. features, HEIDENHAIN rotary encoders with ECI/EBI 1100 EnDat22 (±5 K) –
the EnDat 2.2, EnDat 3 or DRIVE CLiQ
Encoders with hybrid bearing or EnDat 3
interface have an internal temperature ECN/EQN 1100 EnDat22 (±5 K) Possible
(E30-R2)
<< 11 sensor integrated into the encoder’s elec
Check the resistance between the flange b)
b)
tronics and an evaluation circuit to which EnDat01 – –
socket and the rotor a), and between
the external temperature sensor can be
the flange socket and the stator (metal
a) connected. In both cases, the respective DQ (±7 K) Possible (±7 K)
housing) b). a)
T
Resistance in
Flange sockets
• The external temperature sensor must E30-R2 interface, the encoder can be con
comply with the following requirements figured for the connected temperature
as per EN 61800-5-1: sensor (KTY 83-110, KTY 84-130 or PT 1000).
– Voltage class A Power wires Encoder output For encoders with the DRIVE CLiQ interface,
– Contamination level 2 cable inside the you can choose between the KTY 84-130
Brake wires
– Overvoltage category 3 motor housing or PT 1000. The correct temperature value
Temperature wires
• Connect only passive temperature Encoder
is then output directly over the interface.
sensors.
• The connections for the temperature With EnDat22 encoders, the temperature
sensor are galvanically connected with evaluation performed within the rotary
the encoder electronics. encoder is designed for a KTY 84-130 PTC
• Depending on the application, the thermistor. For other temperature sensors,
temperature sensor assembly (sensor + the output value (value in additional data 1)
Output value
cable assembly) must be mounted such must be converted into a temperature
that it is insulated from its environment Cable configuration of the temperature wires in the motor value. Figure 1: Relationship between the output value and resistance
with double or reinforced insulation.
• The accuracy of the temperature mea The accuracy of the temperature measure Example for the KTY 84-130 temperature sensor:
surement depends on the temperature ment depends on the sensor being used Sensor resistance = 1000 Output value (temperature value) 3751,
range. and on the temperature range. which is equal to 375.1 K or 102 °C.
• Take into account the tolerance of the KTY 83-110 KTY 84-130 PT 1000
temperature sensor.
• The transmitted temperature value is not –40 °C to +80 °C ±6 K ±6 K ±6 K
a safe value in terms of functional safety.
• The motor manufacturer is responsible 80.1 °C to 160 °C ±3 K ±3 K ±4 K Figure 1 illustrates the relationship between
for the quality and accuracy of the tem- 5000
Temperature value
the output value and the resistance of the
perature sensor, as well as for ensuring 200°
160.1 °C to 200 °C ±6 K ±6 K ±6 K temperature sensor. 4500
electrical safety. Measuring
When a KTY 84-130 is used, the temperature range
• Use a crimp connector with a suitable value equals the output value. The value 4000
temperature range (e.g., up to 150 °C has an increment of 0.1 kelvins.
ID 1148157-01). 3500
Figure 2 illustrates the relationship for
EnDat22 encoders between the output value 3000
Specifications for the evaluation and the temperature value for a PT 1000.
In the graph, the temperature value for the 2500
Resolution 0.1 K (with KTY 84-130) PT 1000 can be determined based on the 40°
output value. 2000
Supply voltage of sensor 3.3 V over dropping resistor RV = 2 k 2000 2500 3000 3500 4000 4500 5000
46 47
ECN/EQN 1100 series Absolute
Absolute rotary encoders ECN 1113 ECN 1123 EQN 1125 EQN 1135
• 75A stator coupling for plane surface ECN 1123 S EQN 1135 S
• Blind hollow shaft
• Encoders available with functional safety Interface EnDat 2.2 ECN 1123: EnDat 2.2 EnDat 2.2 EQN 1135: EnDat 2.2
ECN 1123 S: DRIVE-CLiQ EQN 1135 S: DRIVE-CLiQ
Ordering designation EnDat01 ECN 1123: EnDat22 EnDat01 EQN 1135: EnDat22
ECN 1123 S: DQ01 EQN 1135 S: DQ01
Position values per revolution 8192 (13 bits) 8 388 608 (23 bits) 8192 (13 bits) 8 388 608 (23 bits)
13 Elec. permiss. shaft speed/ 4000 rpm/±1 LSB 12 000 rpm (for continuous 4000 rpm/±1 LSB 12 000 rpm (for continuous
1)
12 deviations 12 000 rpm/±16 LSB position value) 12 000 rpm/±16 LSB position value)
4)
Calc. tcal / clock freq. 9 µs / 2 MHz ECN 1123: 7 µs / 8 MHz 9 µs / 2 MHz EQN 1135: 7 µs / 8 MHz
3.5 ± 0.1
3)
Electrical connection 15-pin 15-pin 15-pin 15-pin3)
≥9
≥ 3.55 Supply voltage DC 3.6 V to 14 V ECN 1123: DC 3.6 to 14 V DC 3.6 V to 14 V EQN 1135: DC 3.6 to 14 V
ECN 1123 S: DC 10 to 28.8 V EQN 1135 S: DC 10 to 28.8 V
2x 2 ± 0.1
0.1 D
M3 90°...120°
+0.2
0.05 A 0.01 A Power consumption (max.) 3.6 V: 0.6 W ECN 1123: 3.6 V: 0.6 W 3.6 V: 0.7 W EQN 1135: 3.6 V: 0.7 W
9.4 2.3 ± 0.1 14 V: 0.7 W 14 V: 0.7 W 14 V: 0.8 W 14 V: 0.8 W
E4 E5 E6 E7
2G10
+0.3
3 +0.1
≥ 11 –0.2
0
6g7
Shaft 1KA blind hollow shaft (¬ 6 mm) with positive-locking element
9.3 ≤ D ≤ 14
L2 E1 E2 E3
L3 E4 E5 E6 E7 0.02 A Mech. permiss. shaft speed n 12 000 rpm
)
40
0.06 A
(
0.05 A E2 E3 Starting torque (typical) 0.001 Nm (at 20 °C) 0.002 Nm (at 20 °C)
0.1 A E1
–6
Moment of inertia of rotor 0.4 · 10 kgm2
Encoder Encoder flange / Encoder
Geberflansch/
Baureihe
Series Gebername Statorkupplung
Stator coupling Geberwelle Schnittstelle
Interface L2 L3 Permissible axial motion of ±0.5 mm
name shaft
EnDat01/22 2 ± 0.5 measured shaft
E1 ECN/EQN 75A 1KA DQ01 –
EnDat22/ 2
E2/E3 ECI/EQI 70C 1KA/82A 2 ± 0.4 – Vibration 55 Hz to 2000 Hz 200 m/s (EN 60068-2-6)
E30-R2 2
EnDat22/ Shock: 6 ms 1000 m/s (EN 60068-2-27)
E4/E6 ECI/EQI 70F 82A – 0 ± 0.4
E30-R2
E5 ECI/EQI 70F 82A EnDat01 – 0 ± 0.3 Max. operating temperature 115 °C ECN 1123: 115 °C 115 °C EQN 1135: 115 °C
A = Bearing of mating shaft E7 ECI/EBI 70E 82C EnDat22 – 0 ± 0.3
M1 = Measuring point for operating temperature ECN 1123 S: 95 °C EQN 1135 S: 95 °C
M2 = Measuring point for vibration
1 = Contact surface of slot Min. operating temperature –40 °C
1.6 ± 0.1
2 = Chamfer at start of thread is mandatory for material bonding anti-rotation lock
3 = Shaft surface; ensure full-surface contact! ≤ 0.4 Protection rating EN 60529 IP40 (read about insulation under Electrical safety in the Interfaces of HEIDENHAIN Encoders brochure);
45°
4 = Slot required only for ECN/EQN and ECI/EQI, WELLA1 = 1KA contamination from the ingress of fluid must be prevented)
5 = EXI flange surface; ensure full-surface contact!
6 = Coupling surface of ECN/EQN Mass 0.1 kg
7 = Maximum permissible deviation between shaft and coupling surfaces.
≤ 7.5
Compensation of mounting tolerances and thermal expansion, 60° ID number 803427-xx ECN 1123: 803429-xx 803428-xx EQN 1135: 803430-xx
of which ±0.15 mm of dynamic axial motion is permitted ECN 1123 S: 1211015-xx EQN 1135 S: 1211017-xx
8 = Maximum permissible deviation between shaft and flange surfaces; 10
3.2 ± 0.1
4.5 ± 0.1
48 49
ERN 1023 ERN 1023
Current consumption 70 mA
(without load)
ID number 684703-xx
50 51
ERN 1123 ERN 1123
Current consumption 70 mA
(without load)
Shaft Hollow through shaft (¬ 8 mm)
Mass 0.06 kg
ID number 684702-xx
52 53
ECN/EQN 1300 series Absolute
ECN 1313 ECN 1325 ECN 1325
Absolute rotary encoders EQN 1325 EQN 1337 EQN 1337
• 07B stator coupling with anti-rotation element for axial mounting
• 65B tapered shaft Interface EnDat 2.2 EnDat3
• Encoders available with functional safety
Ordering designation EnDat01 EnDat22 E30-R2
• Fault exclusion for rotor coupling and stator coupling as per EN 61800-5-2 possible
Position values per revolution 8192 (13 bits) 33 554 432 (25 bits) 33 554 432 (25 bits)
Elec. permiss. shaft speed/ 512 lines: 15 000 rpm (for continuous position value)
2)
deviations 5 000 rpm/±1 LSB
12 000 rpm/±100 LSB
2048 lines:
1500 rpm/±1 LSB
12 000 rpm/±50 LSB
Power consumption ECN 1313 / ECN 1325 At 3.6 V: 0.6 W ECN 1325 At 4 V: 700 mW;
(maximum) At 14 V: 0.7 W At 14 V: 750 mW
EQN 1325 / EQN 1337 At 3.6 V: 0.7 W EQN 1337 At 4 V: 800 mW;
At 14 V: 0.8 W At 14 V: 850 mW
Current consumption (typical) ECN 1313 / ECN 1325 At 5 V: 85 mA (without load) ECN 1325 At 12 V: 30 mA
Required mating dimensions EQN 1325 / EQN 1337 At 5 V: 105 mA (without load) (without communication)
*) ¬ 65+0.02 for ECI/EQI 13xx
EQN 1337 At 12 V: 40 mA
(without communication)
Mech. permiss. shaft speed n ECN 1313 / ECN 1325: 15 000 rpm; EQN 1325 / EQN 1337: 12 000 rpm
Calculation time 8 µs
TIME_MAX_ACTVAL
Incremental signals –
Supply voltage DC 10 V to 28 V
Mass 0.25 kg
For dimensions and specifications of encoders with functional safety, see the Product Information document.
1)
Evaluation optimized for the KTY 84-130 and PT 1000 (see Temperature measurement in motors)
56 57
ECN/EQN 400 series Absolute
Absolute rotary encoders ECN 413 ECN 425 EQN 425 EQN 437
• 07B stator coupling with anti-rotation element for axial mounting
• 65B tapered shaft Interface EnDat 2.2
• Encoders available with functional safety
Ordering designation EnDat01 EnDat22 EnDat01 EnDat22
• Fault exclusion for rotor coupling and stator coupling as per EN 61800-5-2 possible
Position values per revolution 8192 (13 bits) 33 554 432 (25 bits) 8192 (13 bits) 33 554 432 (25 bits)
Elec. permiss. shaft speed/ 1500 rpm/±1 LSB 15 000 rpm (for con 1500 rpm/±1 LSB 15 000 rpm (for con
2)
deviations 12 000 rpm/±50 LSB tinuous position value) 12 000 rpm/±50 LSB tinuous position value)
Mass 0.25 kg
58 59
ERN 1300 series Incremental
Incremental rotary encoders ERN 1321 ERN 1381 ERN 1387 ERN 1326
• 06 stator coupling for axial mounting 1)
• 65B tapered shaft Interface TTL » 1 VPP TTL
5)
Line count*/ 1024/±64” 512/±60” 2048/±20” 1024/±64” 8192/±16”
System accuracy 2048/±32” 2048/±20” 2048/±32”
4096/±16” 4096/±16” 4096/±16”
Mass 0.25 kg
*) ¬ 65+0.02 for ECI/EQI 13xx
ID number 385423-xx 534118-xx 749144-xx 574485-xx
Alternative:
* Please select when ordering
ECN/EQN 1300 mating dimensions with slot for stator 1)
Deviating tolerances Signal amplitude: 0.8 VPP to 1.2 VPP
coupling for the anti-rotation element are also usable.
Asymmetry: 0.05
Amplitude ratio: 0.9 to 1.1
Phase angle: 90° elec. ±5° elec.
Signal-to-noise ratio E, F: 100 mV
2)
One sine and one cosine signal per revolution; see the Interfaces of HEIDENHAIN Encoders brochure
3)
Three square-wave signals with signal periods with 90° or 120° mech. phase shift; see the Interfaces of HEIDENHAIN Encoders brochure
4)
Valid as per standard at room temperature; at operating temperatures up to 100 °C: 300 m/s2;
up to 120 °C: 150 m/s2
5)
A = Bearing of mating shaft Via integrated signal doubling
k = Required mating dimensions
M = Measuring point for operating temperature
1 = Clamping screw for coupling ring; width A/F 2
2 = Die-cast cover
3 = Screw plug; widths A/F 3 and 4
4 = 12-pin, 14-pin or 16-pin PCB connector
5 = Reference mark position on shaft and cap
6 = M10 back-off thread
7 = Self-locking screw: ISO 6912 – M5 x 50 – 08.8; width A/F 4
8 = Compensation of mounting tolerances and thermal expansion; no dynamic movement permitted
9 = Direction of shaft rotation for output signals as per the interface description
60 61
ECI/EQI 1100 series Absolute, singleturn Absolute, multiturn
Required mating dimensions Power consumption 3.6 V: 0.65 W 12 V: 45 mA (without 3.6 V: 0.75 W 12 V: 50 mA (without
(maximum) 14 V: 0.7 W communication) 14 V: 0.85 W communication)
9
3.55 Current consumption (typical) 5 V: 95 mA (without 4 V: ≤ 0.85 W; 5 V: 115 mA 4 V: ≤ 0.95 W;
load) 14 V: ≤ 0.9 W (without load) 14 V: ≤ 1 W
9.4 Shaft* Blind hollow shaft for axial clamping ¬ 6 mm without positive-locking element (82A) or
with positive-locking element (1KA)
Shaft speed 15 000 rpm 12 000 rpm
–6
Moment of inertia of rotor 0.2 · 10 kgm2
Permissible axial motion of ±0.4 mm
measured shaft
2 2
Vibration 55 Hz to 2000 Hz Stator: ≤ 400 m/s ; rotor: ≤ 600 m/s (EN 60068-2-6)
2
Shock 6 ms 2000 m/s (EN 60068-2-27)
21.9+1
0
10 Clock frequency 16 MHz
13
System accuracy ±120”
1)
14 Electrical connection 15-pin (with connection for external temperature sensor)
36.83)
0.3
36.5)
12 14
6)
12.25
(
Supply voltage DC 3.6 V to 14 V
(
(
(
23.9+1
0
(4)
Power consumption 3.6 V: 0.65 W 3.6 V: 0.75 W
13
(maximum) 14 V: 0.7 W 14 V: 0.85 W
10 3.44 0.2
10 Current consumption (typical) 5 V: 95 mA (without load) 5 V: 115 mA
15
12 0.8 Shaft Blind hollow shaft for axial clamping ¬ 6 mm
(19.25)
22.25 0.6
Shaft speed 15 000 rpm 12 000 rpm
Required mating dimensions 6
9
–6
3.55 Moment of inertia of rotor 0.2 · 10 kgm2
Vibration 55 Hz to 2000 Hz Stator: ≤ 400 m/s ; rotor: ≤ 600 m/s (EN 60068-2-6)
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
Operating temperature –40 °C to 110 °C
2)
Protection EN 60529 IP00 when mounted
Mass 0.04 kg
Elec. permiss. shaft speed/ 15 000 rpm (for continuous position value)
deviations
Rotary encoders for absolute position values with safe singleturn information ECI 1319 singleturn EQI 1331 multiturn
• Robust inductive scanning principle
• Mounting-compatible with photoelectric rotary encoders with a 07B stator coupling Interface EnDat 3
• 0YA mounting flange
Ordering designation E30–R2
• Blind hollow shaft for axial clamping ¬ 12.7 mm (44C) or ¬ 12 mm (44A)
• Cost-optimized mating dimensions upon request
Position values per revolution 524 288 (19 bits)
Electrical connection 16-pin PCB connector (12+4; with separate connection option for external temperature sensor)3)
Vibration 55 Hz to 2000 Hz Stator: ≤ 400 m/s2; rotor: ≤ 600 m/s2 (EN 60068-2-6)
Shock 6 ms ≤ 2000 m/s2 (EN 60068-2-27)
Mass 0.13 kg
ID number 44C shaft: 1286377-01; 44A shaft: 1286377-06 44C shaft: 1286378-01; 44A shaft: 1286378-06
90°...120°
1)
See EnDat Application Notes
2)
See General electrical information in the Interfaces of HEIDENHAIN Encoders brochure or at www.heidenhain.com
3)
Evaluation optimized for the KTY 84-130 and PT 1000 (see Temperature measurement in motors)
= Bearing of mating shaft
M1 = Measuring point for operating temperature For dimensions and specifications of encoders with functional safety, see the Product Information document.
M2 = Measuring point for vibration (see D741714)
1 = 16-pin (12+4-pin) PCB connector
2 = SW3 and SW4 screw plug
3 = Screw: DIN 6912 – M5x30 – 08.8 – MKL SW4
4 = Screw: ISO 4762 – M4x10 – 8.8 – MKL SW3
5 = Functional diameter of taper for ECN/EQN 13xx
6 = Chamfer at start of thread is mandatory for material bonding anti-rotation lock 8
7 = ExI/resolver flange surface; ensure full-surface contact!
8 = Shaft surface; ensure full-surface contact!
9 = Mounting clearance between shaft surface and flange surface;
compensation of mounting tolerances and thermal expansion;
ECI/EQI: dynamic motion permitted over entire range;
ECN/EQN: no dynamic motion permitted
10 = M10 back-off thread
11 = Direction of shaft rotation for ascending position values
68 69
ECI/EQI 1300 S series Absolute
Calculation time 12 µs
TIME_MAX_ACTVAL
Cable length 40 m
Supply voltage DC 24 V (10 V to 28.8 V; up to DC 36 V possible without impairing the functional safety)
Mass 0.13 kg
D1 D2 1)
Evaluation optimized for the KTY 84-130 and PT 1000 (see Temperature measurement in motors)
12.7G6 12.7h6 For dimensions and specifications of encoders with functional safety, see the Product Information document.
90°...120°
Elec. permiss. shaft speed/ 3000 rpm/±128 LSB 6000 rpm (for continuous position value)
deviations3) 6000 rpm/±256 LSB
Line count 32 – –
72 73
ECI 4010, EBI 4010, ECI 4090 S Specifications ECI 4010
singleturn
EBI 4010
multiturn
ECI 4090 S
singleturn
Rotary encoders for absolute position values
• Robust inductive scanning principle Interface/ordering EnDat 2.2 / EnDat22 DRIVE-CLiQ / DQ01
• Hollow through shaft (¬ 90 mm) designation
• EBI 4010: multiturn functionality through battery-buffered revolution counter
Position values per revolution 1 048 576 (20 bits)
• Consists of a scanning unit and scale drum
Revolutions – 65 536 (16 bits) –
Vibration 55 Hz to 2000 Hz AE scanning unit: 400 m/s2; TTR scale drum: 600 m/s2 (EN 60068-2-6)
Shock 6 ms 2000 m/s2 (EN 60068-2-27)
Trigger threshold 130 °C (measuring accuracy of the internal temperature 120 °C (measuring accuracy
for exceeded temperature sensor: ±1 K) of the internal temperature
error message sensor: ±1 K)
Protection EN 60529 Complete encoder, mounted: IP206); scanning unit: IP40 (read about insulation under Electrical safety
in the Interfaces of HEIDENHAIN Encoders brochure)
= Bearing of mating shaft ID number AE ECI4010 scanning unit: AE EBI4010 scanning unit: AE ECI4090S scanning unit:
M1 = Measuring point for operating temperature on housing ID 1130167-xx ID 1130173-xx ID 1130171-xx
M2 = Measuring point for vibration on housing
1 = Position of zero point ±5° TTR EXI4000 scale drum: ID 1130175-xx
2 = Maximum permissible axial deviation between the shaft surface and flange surface;
compensation of mounting tolerances and thermal expansion; dynamic motion permitted over entire range 1)
Calculation time TIME_MAX_ACTVAL
3 = Use screws with material bonding anti-rotation lock: ISO 4762 – M4 x 25 – 8.8 – MKL as per DIN 267-27 (not included in delivery, ID 202264‑88); 2)
Evaluation optimized for the KTY 84-130, with DQ01 also for the PT 1000 (see Temperature measurement in motors)
tightening torque 2.2 Nm ±0.13 Nm 3)
4 = Space required when encoder cover is closed
At an output cable length (inside motor) ≤ 1 m
4)
5 = Space required for opening the encoder cover See General electrical information in the Interfaces of HEIDENHAIN Encoders brochure
5)
6 = Total runout of mating shaft At T = 25 °C; UBAT = 3.6 V
6)
7 = Coaxiality of stator mating surface The encoder must be protected from abrasive and harmful media in the application; use an appropriate enclosure as needed.
8 = Bearing surface of rotor
9 = Bearing surface of stator For dimensions and specifications of encoders with functional safety, see the Product Information document.
10 = Chamfer at start of thread is mandatory for material bonding anti-rotation lock
11 = Direction of shaft rotation for ascending position values DRIVE-CLiQ is a registered trademark of Siemens AG.
12 = This area of the mating surface does not need to be fully covered by the scanning unit
74 75
ECI 4010, EBI 4010, ECI 4090 S Specifications ECI 4010
singleturn
EBI 4010
multiturn
ECI 4090 S
singleturn
Rotary encoders for absolute position values
• Robust inductive scanning principle Interface/ordering EnDat 2.2 / EnDat22 DRIVE-CLiQ / DQ01
• Hollow through shaft (¬ 180 mm) designation
• EBI 4010: multiturn functionality through battery-buffered revolution counter
Position values per revolution 1 048 576 (20 bits)
• Consists of a scanning unit and scale drum
Revolutions – 65 536 (16 bits) –
Moment of inertia of rotor 3.1 · 10–3 kgm2 (without screws, without key)
Trigger threshold 130 °C (measuring accuracy of the internal temperature 120 °C (measuring accuracy
for exceeded temperature sensor: ±1 K) of the internal temperature
error message sensor: ±1 K)
Protection EN 60529 Complete encoder, mounted: IP206); scanning unit: IP40 (read about insulation under Electrical safety
in the Interfaces of HEIDENHAIN Encoders brochure)
= Bearing of mating shaft ID number AE ECI4010 scanning unit: AE EBI4010 scanning unit: AE ECI4090S scanning unit:
M1 = Measuring point for operating temperature ID 1087526-xx ID 1097530-xx ID 1087527-xx
M2 = Measuring point for vibration on scanning unit
1 = Marking of the 0° position ±5°
TTR EXI4000 scale drum: ID 1113606-xx
2 = Slot for feather key DIN 6885 – A – 10 x 8 x 20
3 = Feather key DIN 6885 – A – 10 x 8 x 20 1)
4 = Maximum permissible axial deviation between the shaft surface and flange surface; Calculation time TIME_MAX_ACTVAL
2)
compensation of mounting tolerances and thermal expansion; dynamic motion permitted over entire range Evaluation optimized for the KTY 84-130, with DQ01 also for the PT 1000 (see Temperature measurement in motors)
3)
5 = Fastening screws: ISO 4762 – M4 x 25 – 8.8; a suitable anti-rotation lock must be used for the screw connection (e.g., screw with material bonding At an output cable length (inside motor) ≤ 1 m
4)
anti-rotation lock: ISO 4762 – M4 x 25 – 8.8 MKL as per DIN 267-27, ID 202264-88) See General electrical information in the Interfaces of HEIDENHAIN Encoders brochure
5)
6 = Space required when encoder cover is closed At T = 25 °C; UBAT = 3.6 V
7 = Space required for opening the encoder cover 6)
The encoder must be protected from abrasive and harmful media in the application; use an appropriate enclosure as needed.
8 = Coaxiality of stator mating surface
9 = Chamfer at start of thread is mandatory for material bonding anti-rotation lock For dimensions and specifications of encoders with functional safety, see the Product Information document.
10 = Bearing surface of stator
11 = Bearing surface of rotor DRIVE-CLiQ is a registered trademark of Siemens AG.
12 = Direction of shaft rotation for ascending position values
13 = This area of the mating surface does not need to be fully covered by the scanning unit
76 77
ERO 1200 series Incremental
D
¬ 10h6 e
¬ 12h6 e
Z a f c
A = Bearing of mating shaft ERO 1225 1024 0.4 ±0.2 0.05 ¬ 0.02
k = Required mating dimensions
M = Measuring point for operating temperature 2048 0.2 ±0.05
1 = Disk/hub assembly ERO 1285 1024 0.2 ±0.03 0.03 ¬ 0.02
2 = Offset screwdriver: ISO 2936 – 2.5 (I2 shortened) 2048
3 = Direction of shaft rotation for output signals as per the interface description
78 79
ERO 1400 series Incremental
Signal periods per revolution 512 5000 10 000 20 000 25 000 512
1000 7500 15 000 30 000 37 500 1000
1024 1024
With axial PCB Edge separation a 0.39 µs 0.47 µs 0.22 µs 0.17 µs 0.07 µs –
connector
Scanning frequency 300 kHz 100 kHz 62.5 kHz 100 kHz –
Vibration 55 Hz to 2000 Hz
2
100 m/s (EN 60068-2-6)
Shock 6 ms 1000 m/s2 (EN 60068-2-27)
Mass 0.07 kg
L 13 +4.5/–3 10 min.
80 81
Interfaces
» 1 VPP incremental signals « TTL incremental signals
HEIDENHAIN encoders with the » 1 VPP Signal period HEIDENHAIN encoders with the « TTL Fault
Signal period 360° elec.
interface provide voltage signals that are 360° elec. interface incorporate electronics that
highly interpolatable. digitize sinusoidal scanning signals with or
without interpolation.
The sinusoidal incremental signals A and
B are phase-shifted by 90° elec. and have
The incremental signals are transmitted
a typical amplitude of 1 VPP. The illustrated
as the square-wave pulse trains Ua1 and
sequence of output signals—with B
Ua2, phase-shifted by 90° elec. The refe Measuring step after
lagging A—applies to the direction of 4-fold evaluation
rence mark signal consists of one or more
motion shown in the dimension drawing.
reference pulses Ua0, which are gated
The reference mark signal R has a unique
with the incremental signals. In addition,
assignment to the incremental signals.
the integrated electronics produce their
The output signal may be lower next to the
inverted signals ¢, £ and ¤ for
reference mark.
noise-proof transmission. The illustrated
sequence of output signals—with Ua2
The inverted signals ¢, £, and ¤ are not shown.
lagging Ua1—applies to the direction of
motion shown in the dimension drawing.
The distance between two successive
Further information: The fault detection signal ¥ indicates edges of the incremental signals Ua1 and Ua2 Further information:
Alternative
malfunctions such as an interruption in the through 1-fold, 2-fold or 4-fold evaluation is
signal shape
For detailed descriptions of all available (rated value) supply lines, failure of the light source, etc. one measuring step. For detailed descriptions of all available
interfaces, as well as general electrical interfaces, as well as general electrical
information, please refer to the Interfaces information, please refer to the Interfaces
of HEIDENHAIN Encoders brochure. A, B, R measured with oscilloscope in differential mode of HEIDENHAIN Encoders brochure.
Power supply Incremental signals Other signals 15-pin D-sub connector 12-pin PCB connector
for IK 215 / PWM 21
12 2 10 11 5 6 8 1 3 4 9 7 / 12
4 12 2 10 1 9 3 11 14 7 5/6/8/15 13 /
Power supply Incremental signals Other signals
12 2a 2b 1a 1b 6b 6a 5b 5a 4b 4a 3b 3a /
12 2 10 11 5 6 8 1 3 4 7 / 9
UP Sensor1) 0V Sensor1) A+ A– B+ B– R+ R– Vacant Vacant Vacant
UP 0V 4 12 2 10 1 9 3 11 14 7 13 5/6/8 15
1)
Brown/ Blue White/ White Brown Green Gray Pink Red Black / Violet Yellow 12 2a 2b 1a 1b1) 6b 6a 5b 5a 4b 4a 3a 3b /
Green Green
UP Sensor 0V Sensor Ua1 ¢ Ua2 £ Ua0 ¤ ¥1) Vacant Vacant2)
UP 0V
Output cable for ERN 1381 17-pin 12-pin PCB connector
inside the motor housing M23 flange socket Brown/ Blue White/ White Brown Green Gray Pink Red Black Violet / Yellow
ID 667343-01 12 Green Green
82 83
Commutation signals for block commutation
7 1 10 4 15 16 12 13 3 2 5 6 8/9/11/
14/17
12 2a 2b 1a 1b 6b 6a 5b 5a 4b 4a / / 3a/3b
Cable shield connected to housing; UP = Power supply voltage Power supply Incremental signals
Sensor: The sense line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used! 7 1 10 11 15 16 12 13 3 2
1)
Connections for an external temperature sensor (only for output cables inside the motor, see Temperature measurement in motors);
if used, please refer to the information about electromagnetic compatibility in the General electrical information section of the 16 1b 2b 1a / 5b 5a 4b 4a 3b 3a
Interfaces of HEIDENHAIN Encoders brochure.
15 13 / 14 / 1 2 3 4 5 6
White Black Red Pink Olive Blue Yellow Orange Beige Brown Green Gray Light Violet
Green Blue
84 85
Commutation signals for sine commutation Position values
The commutation signals C and D are The EnDat interface is a digital, bidirec Ordering designation Command set Incremental signals
obtained from the Z1 track and are equal to Further information: tional interface for encoders. It is capable
one sine or cosine period per revolution. of outputting position values, reading EnDat01 EnDat 2.1 or EnDat 2.2 1 VPP
They have a signal amplitude of 1 VPP (typical) Detailed descriptions of all available information stored in the encoder, updating EnDat H HTL
at 1 k. interfaces, as well as general electrical this information, and storing new informa EnDat T TTL
information, can be found in the Interfaces tion. Because the interface uses serial
The input circuit of the downstream of HEIDENHAIN Encoders brochure. transmission, only four signal lines are EnDat21 –
electronics is equivalent to the » 1 VPP required. The data (DATA) are transmitted in
interface. However, the required terminating synchronism with the CLOCK signal from EnDat02 EnDat 2.2 1 VPP
resistance Z0 is 1 k instead of 120 . the downstream electronics. The type of
transmission (position values, parameters, EnDat22 EnDat 2.2 –
The ERN 1387 is a rotary encoder with diagnostics, etc.) is selected via mode
output signals for sinusoidal commutation. commands sent to the encoder by the E30-R2 EnDat 3.0
downstream electronics. Some functions
are available only with EnDat 2.2 mode Versions of the EnDat interface
Pin layout commands.
17-pin 14-pin PCB connector Absolute encoder Downstream electronics
M23 coupling or Incremental A/Ua1*)
flange socket signals *)
B/Ua2*)
Further information:
EnDat interface
Power supply Incremental signals Detailed descriptions of all available
interfaces, as well as general electrical
7 1 10 4 11 15 16 12 13 3 2 information, can be found in the Interfaces Absolute
of HEIDENHAIN Encoders brochure. position value
1b 7a 5b 3a / 6b 2a 3b 5a 4b 4a
7b 1a 2b 6a / / 12 15
1) 1) 1)
C+ C– D+ D– T+ T– Power supply Incremental signals Serial data transmission
Other signals Cable shield connected with housing; UP = Power supply voltage; T = Temperature
Sensor: The sense line is connected in the encoder with the corresponding power line.
5 6 Vacant pins or wires must not be used!
1)
Only with the ordering designations EnDat 01 and EnDat 02
/ / 2)
12 Connections for an external temperature sensor (only for output cables inside the motor, see Temperature
measurement in motors); if used, please refer to the information about electromagnetic compatibility
15 / / in the General electrical information section of the Interfaces of HEIDENHAIN Encoders brochure.
2)
T+ T–2)
Brown2) White2)
86 87
EnDat22 pin layout Pin layout
8-pin M12 coupling or 9-pin M23 SpeedTEC HMC 6 flange socket
flange socket angle flange socket K
1
X
2
E
6 3
8 7
5 4
16-pin (12+4-pin) 15-pin PCB connector D
E
A
PCB connector b Travel range
a C B
X
123456 12 16 15
Power supply Serial data transmission Other signals 16-pin (12+4-pin) 15-pin
b
PCB connector a PCB connector
M12 8 2 5 1 3 4 7 6 / / 123456 12 16 15
M23 3 7 4 8 5 6 1 2 / / Encoder
15 13 11 14 12 7 8 9 10 5 6 1 2 3 4 5 6 / /
Cable shield connected with housing; UP = Power supply; T = Temperature Brown/Green White/Green Gray Pink Violet Yellow Brown Green
Sensor: The sense line is connected in the encoder with the corresponding power line.
Vacant pins or wires must not be used!
1)
UBAT for EBI 1335; 2) ECI 1118 EnDat22: vacant Motor
3)
Connections for an external temperature sensor (only EnDat22, except ECI 1118, see Temperature measurement in motors); if used,
please refer to the information about electromagnetic compatibility in the General electrical information section of the Interfaces of Brake Power
HEIDENHAIN Encoders brochure.
7 8 A B C D E
15 13 11 14 12 7 8 9 10 5 6
M12 8 2 5 1 3 4 7 6 / /
M23 3 7 4 8 5 6 1 2 / /
Brown/ Blue White/ White Gray Pink Violet Yellow Brown Green
Green Green
UP = Power supply; UBAT = External buffer battery (false polarity can result in damage to the encoder)
Vacant pins or wires must not be used!
1)
Only for EBI 135
2)
Connected inside encoder
3)
Connections for an external temperature sensor (see Temperature measurement in motors); if used, please refer to the information
about electromagnetic compatibility in the General electrical information section of the Interfaces of HEIDENHAIN Encoders brochure.
SpeedTEC is a registered trademark of TE Connectivity Industrial GmbH.
88 89
HMC 2 (EnDat3/E30-R2) M12
EnDat 3 combines the features and benefits Pin layout of ECI, EQI 11xx
of EnDat in a new architecture and offers
47 31 0 8-pin M12 SpeedTEC 15-pin PCB connector
interesting enhanced functions for digital Application angle flange socket
production. EnDat 3 requires two wires for Layer Angle 16 bit MT 32 bit ST
C
D A
B
Brake Power
M12 C D 1 2 3 4
Further information:
Find out more about EnDat at Brake + Brake – U V W PE
www.endat.de
1)
Power supply and data: P_SD+ includes UP; P_SD– includes 0 V
2)
Connections for an external temperature sensor; evaluation optimized for KTY 84-130, PT 1000 and others (see Temperature
measurement in motors); if used, please refer to the information about electromagnetic compatibility in the General electrical
information section of the Interfaces of HEIDENHAIN Encoders brochure.
Ordering designations
The ordering designation defines key communication characteristics: Vacant pins or wires must not be used!
Supported communication types E30-R2 E30-R4 E30-RB SpeedTEC is a registered trademark of TE Connectivity Industrial GmbH.
Bus operation – –
90 91
HMC 2 (EnDat3/E30-R2) M23 DRIVE-CLiQ interface
Pin layout of ECI, EQI, ECN, EQN 13xx HEIDENHAIN encoders with the code
letter S after the model designation are Further information:
8-pin M23 SpeedTEC 16-pin (12+4-pin)
12 suitable for connection to Siemens controls
HMC 2 angle flange socket D 3
PCB connector For detailed descriptions of all available
C
4 2
with the DRIVE-CLiQ interface
b
2 2 1
• Ordering designation: DQ01 interfaces, as well as general electrical
M23 B a information, please refer to the Interfaces
A 1 4
123456 12 of HEIDENHAIN Encoders brochure.
DRIVE-CLiQ is a registered trademark of
Encoder Siemens AG.
Violet Yellow Brown Green Power supply Serial data transmission Other signals
M12 8 2 1 5 3 4 7 6 / /
Motor
M23 3 7 8 4 5 6 1 2 / /
Brake Power
16 1b 6a 3a 4b 6b 1a 2b 5a 1a 1b
M23 C D 1 4 3 2
15 13 11 12 14 7 8 9 10 5 6
Brake + Brake – U V W PE
1) – – UP 0V RXP RXN TXP TXN T+1) T–1)
Supply voltage and data: P_SD+ contains UP (power supply); P_SD– contains 0 V
2)
Connections for an external temperature sensor; evaluation optimized for KTY 84-130, PT 1000 and others (see Temperature * Brown/ Blue White White/ Gray Pink Violet Yellow Brown Green
measurement in motors); if used, please refer to the information about electromagnetic compatibility in the General electrical Green Green
information section of the Interfaces of HEIDENHAIN Encoders brochure.
Cable shield connected to housing; UP = Power supply voltage
Vacant pins or wires must not be used! Vacant pins or wires must not be used!
Output cables with a cable length > 0.5 m require strain relief for the cable
SpeedTEC is a registered trademark of TE Connectivity Industrial GmbH. 1)
Connections for an external temperature sensor (see Temperature measurement in motors); if used, please refer to the information
about electromagnetic compatibility in the General electrical information section of the Interfaces of HEIDENHAIN Encoders brochure.
Siemens pin layout for adapter cables (APK) and connecting cables (VBK)
RJ45 connector 8-pin M12 connector 8-pin M12 coupling 9-pin M23 SpeedTEC connector
RJ45 A B 3 6 1 2
M12 1 5 7 6 3 4
M23 8 4 1 2 5 6
* Note how the color assignment of encoder cables differs from adapter cables and connecting cables
92 93
EBI 1135/EBI 1335/EBI 135/EBI 4010: external backup battery SSI position values
The multiturn functionality of the EBI 1135, The position value is transmitted, starting Data transmission
EBI 1335, EBI 135 and EBI 4000 is imple with the most significant bit (MSB), over
mented by means of a revolution counter. the data lines (DATA) in synchronism with T = 1 to 10 µs
In order for the absolute position information Encoder Downstream electronics a clock signal (CLOCK) provided by the tcal See the
to still be available after loss of power, the control. The SSI standard data word length specifications
EBI must be operated with an external for singleturn encoders is 13 bits, and for t1 0.4 µs
backup battery. multiturn encoders, 25 bits. In addition to (without cable)
the absolute position values, incremental t2 = 17 to 20 µs
tR 5 µs
A lithium thionyl chloride battery with 3.6 V signals can transmitted as well. For a
n = Data word length
and 1200 mAh is recommended for the description of the signals, see 1 VPP 13 bits for ECN/ROC
backup battery. The typical battery service incremental signals. 25 bits for EQN/ROQ
life is over nine years (EBI 1135/135) or six
years (EBI 4010, EBI 1335) under the right The following functions can be activated CLOCK and DATA
conditions (two ten-hour shifts under normal via programming inputs: not shown
operation, battery temperature of 25 °C 1 = Protective circuit • Direction of rotation
and typical self-discharging). To reach the • Zeroing (setting to zero)
typical service life, the main power supply Backup battery connection
(UP) must be connected to the encoder
during or immediately after connection of
the backup battery so that the encoder is
fully initialized after being completely
without power. Otherwise, the encoder
Battery current in μA
Please note:
Compliance with EnDat Specification 297403 Operating temperature in °C
and the EnDat Application Notes 722024,
Chapter 13, Battery-buffered encoders, is EBI 4010: typical discharge current during normal operation (UBAT = 3.6 V)
required for correct control of the encoder.
94 95
1129083-xx 2)
Cables MRP 2010
M12
Output cables: EnDat (EnDat22) Output cables: EnDat (EnDat22)
2)
MRP 5010 1137151-xx
MRP 8010
M23 * SpeedTEC angle flange socket with O-ring vibration protection (male)
9-pin (with O-ring for Hypertac connector; remove O-ring for SpeedTEC)
1120948-01 1) * 1180955-xx
ECI 1319 (FCI) M23
EQI 1331 (FCI) 4) AEF 1323 (FCI) 3) Servo
ECN 1325 (FCI) 1143830-30 2) 1180959-xx controller
EQN 1337 (FCI) 4)
1173166-xx 5)
PWM 21
1120947-03 1) *
ECI 119 (JAE)
EBI 135 (JAE) 3) 4)
825855-03 1)
Output
EQI 11xx/13xxcables: EnDat (EnDat01)
ECI 11xx/13xx 621742-01 1)
96 97
M12
1279930-15 1)
ECI 1119 (JAE) PWM 21 5)
HMC 2 output cables and power cables with encoder communication M23
HMC 2 HMC 2
M12 M23
9-pin 8-pin 8-pin
8-pin
8-pin ECN 1324S (FCI) ** 1121536-xx 822504-xx 1093042-xx
1279930-15 1) 1275042-30 1) RJ45
ECI 1119 (JAE) PWM 21 5) EQN 1336S (FCI) * M23 M12 M12
IP20
2) ECI 1319 (FCI) PWM 21 5)
EQI 1131 (JAE) * M12 EQI 1331 (FCI)4)
1279881-xx * 1120945-xx 1)
ECN 1325 (FCI) M23 1275291-xx 4)
1302347-xx 9.3 mm
EQN 1337 (FCI) 1302701-30 1) 2)
1094652-xx
11 mm
3) RJ45
ECI 4090S (JAE) * IP67
** 1121546-xx
1125403-N3 1)
HMC 2 ECI 1319 (FCI)
M23 EQI 1331 (FCI) 1302763-30 2) 2) * RJ45
Temp
ECN 1325 (FCI) 1117540-xx IP20
EQN 1337 (FCI) 1125408-N3 1)
1035857-15 1)
ECN 1123 (JAE)
EQN 1135 (JAE) 2)
Testing cables to PWM 21
1034953-15 1) * 15-pin
1188098-xx
ECI 4090S 621742-01 1) 1228399-01 RJ45
13.6 mm, 1.5 mm2 ExN 13xxS IP20
ECI 119 (JAE) 1072652-02 1) PWM 21
ECI/EQI 11xx (JAE) * 1188099-xx
2) 16.6 mm, 4 mm2
1035387-03 1)
ECI 1319 (FCI)
EQI 1331 (FCI) 2)
* SpeedTEC angle flange socket with O-ring vibration protection (male) (with O-ring for Hypertac connector; remove O-ring for SpeedTEC connector)
ECN 1325 (FCI) 1034913-03 1) * 1189174-xx ** SpeedTEC connector (female)
EQN 1337 (FCI) 1)
13.6 mm PWM 21 EPG cable
2)
Wires for temperature sensors: 2 TPE wires in heat-shrink tubing
1)
EPG cable
Further information:
2)
Wires for temperature sensors: 2 TPE wires in heat-shrink tubing For more information about HMC 6,
please refer to the HMC 6 Product
SpeedTEC is a registered trademark of TE Connectivity Industrial GmbH.
Information document.
98 99
Testing and inspection devices, and diagnostics
Output cables: 1 VPP or TTL
100 101
PWT 101 PWT 101 PWM 21 PWM 21
The PWT 101 is a testing device for the The PWM 21 phase angle measuring unit,
functional testing and adjustment of Encoder input • EnDat in conjunction with the included ATS Encoder input • EnDat 2.1, EnDat 2.2 or EnDat 3 (absolute value with or
incremental and absolute HEIDENHAIN only for HEIDENHAIN • Fanuc Serial Interface adjustment and testing software, provides without incremental signals)
encoders. Thanks to its compact encoders • Mitsubishi high speed interface an adjustment and testing package for the • DRIVE-CLiQ
dimensions and rugged design, the • Panasonic Serial Interface diagnosis and adjustment of HEIDENHAIN • Fanuc Serial Interface
PWT 101 is ideal for portable use. • Yaskawa Serial Interface encoders. • Mitsubishi high speed interface
• 1 VPP • Yaskawa Serial Interface
• 11 µAPP • Panasonic serial interface
• TTL • SSI
• 1 VPP/TTL/11 µAPP
Display 4.3-inch color flat-panel display (touchscreen) • HTL (via signal adapter)
PWT display
102 103
Mastering nanometer accuracy