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Working Final - Drawings

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Working Final Drawings

Singleseparators

EDITION / Rev.0

CUSTOMER: Hudong Zhonghua Shipbuilding Group Co.Ltd

HULL NO. / PROJECT: H1831A~H1833A
WS-ORDER NO.: 2881256535

PREPARED: Harold.wang
CHECKED: Amanda.wang

engineering for a better world www.gea.com

Contents
1. Material Declarations and Supplier’s Declaration
of Conformity

Installation Instructions, Graphical Symbols

2. HFO

3. LO-ME

4. LO-AE
–

Material Declarations and

Supplier’s Declaration of Conformity
in conformity with the
“Resolution MEPC.269(68)” Adopted on 15 July 2015,
2015 Guideline for the development of the
Inventory of Hazardous Materials

No.: A560-0206-017
Revision: 0

1 GEA Westfalia Separator Group

Original Document
Contents subject to modification!

The authors are always grateful for remarks and sugges-

tions for improving the documentation. These can be sent
to:

GEA Germany
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1
59302 Oelde, Germany

Tel +49 2522 77-0 [email protected]

Fax +49 2522 77-2950 gea.com
CONTENTS / INHALT
COVER SHEET
DECKBLATT

1 Supplier’s Declaration of Conformity

Konformitätserklärung Hersteller

1.1 SDOC-GEA_WS_Group_03 Supplier Declaration of Conformity

2 Material Declaration
Material Deklaration

2.1 MD-SEP-2017-001 Separator

2.2 MD-CU-2017-001 Compact Unit
2.3 MD-MCU-2017-001 MiniMax Compact Unit
2.4 MD-CP-2017-001 Centri-Pack Unit
2.5 MD-BM-2017-001 BilgeMaster Unit
2.6 MD-SM-2017-001 SludgeMaster Unit
2.7 MD-VBU-2017-001 Visco Booster Unti
2.8 MD-SWD-2017-001 Sea Water Distiller
2.9 MD-BWTS-2017-001 Ballast Water Treatment System
2.10 MD-SCM-2017-001 ScrubberMaster
2.11 MD-EM-2017-001 EnergyMaster
2.12 MD-CFM-2017-001 CatFineMaster
2.13 MD-SFM-2017-001 SafetyMaster
1 Supplier’s Declaration of Conformity
Konformitätserklärung Herrsteller

1.1 SDOC-GEA_WS_Group_03 Supplier’s Declaration of Conformity

Supplier's Declaration of Conformity
for Material Declaration Management

1) SDoC No.: SDOC-GEA_WS_Group_03

2) Issuer's name: GEA Westfalia Separator Group GmbH

Issuer's address: Werner-Habig-Straße 1, 59302 Oelde, Germany

3) Object(s) of declaration: 1)Separators, Decanters, Diverse Package Units

2)BilgeMaster, SludgeMaster, CatfineMaster, See Water Destiller
3)ScrubberMaster, Visco Booster Units
4)

4) The object(s) of the declaration described above is/are in conformity with the following
documents:

5) Applicable Regulations or other stipulated requirements and documents

Document No. Title Edition Date of issue
MEPC.269(68) GUIDELINES FOR THE DEVELOPMENT OF IHM 2015-05-15

09 100 84040 ISO 9001:2008 2013-11-01

01 104 010846 ISO 14001:2004 2013-11-01

EU No. 1257/2013 ReguRegulation of the European Parliament 2013-11-20

6) Additional Information:

Signed for and on behalf of: GEA Westfalia Separator Group GmbH

Oelde, Germany
Place of issue
2017-06-02
Date of issue

7) Andreas Nolte / Homologation Engineer

Name, function Signature
2 Material Declaration
Material Deklration

2.1 MD-SEP-2017-001 Separator

2.2 MD-CU-2017-001 Compact Unit

2.3 MD-MCU-2017-001 MiniMax Compact Unit

2.4 MD-CP-2017-001 Centri-Pack Unit

2.5 MD-BM-2017-001 BilgeMaster Unit

2.6 MD-SM-2017-001 SludgeMaster Unit

2.7 MD-VBU-2017-001 Visco Booster Unti

2.8 MD-SWD-2017-001 Sea Water Distiller

2.9 MD-BWTS-2017-001 Ballast Water Treatment System

2.10 MD-SCM-2017-001 ScrubberMaster

2.11 MD-EM-2017-001 EnergyMaster

2.12 MD-CFM-2017-001 CatFineMaster

2.13 MD-SFM-2017-001 SafetyMaster

Material Declaration
<Date of declaration>
Date 2017-06-02

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-SEP-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Separator OSD, OSE, OTC, WSD, WSE 1 piece Separator

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

Present
If yes,
above threshold
Table Material name Threshold level material mass If yes, information on where it is used
level
Yes/No Mass Unit
Asbestos 0.1%* No
Polychlorinated biphenyls (PCBs) 50 mg/kg No
Chlorofluorocarbons (CFCs) No
Halons No
Other fully halogenated CFCs No
Table A** Carbon tetrachloride No
(materials listed in Ozon depleting 1,1,1-Trichloroethane No
appendix 1 of the substance
no threshold level
Convention)
Hydrochlorofluorocarbons No
Hydrobromofluorocarbons No
Methyl bromide No
Bromochloromethane No
Anti-fouling systems containing organotin compounds 2,500 mg total
No
as a biocide tin/kg
Cadmium and cadmium compounds 100 mg/kg No
Hexavalent chromium and hexavalent chromium
1,000 mg/kg No
compounds
Lead and lead compounds 1,000 mg/kg No
Table B** Mercury and mercury compounds 1,000 mg/kg No
(materials listed in
appendix 2 of the Polybrominated biphenyl (PBBs) 50 mg/kg No
Convention)
Polybrominated dephenyl ethers (PBDEs) 1,000 mg/kg No
Polychloronaphthalenes (Cl >= 3) 50 mg/kg No
Radioactive substances no threshold level No
Certain shortchain chlorinated paraffins 1% No
Perfluorooctane sulfonic acid (PFOS) no threshold level No
Annex II***
(Additional
materials) Brominated Flame Retardant (HBCDD) No
no threshold level

*Please refer to footnote 18 on the "Form of Material Declaration" in the IMO Guidelines Resolution MEPC.269(68).
**Hong Kong International Convention for the Safe and Environmentally Sound Recycling of Ships, 2009 ( SR/CONF/45).
***Regulation EU No. 1257/2013 of the European Parliament and of the Council of 20 November 2013 on Ship Recycling and amending Regulation EC No. 1013/2006 and Directive 2009/16/EC

Important Notice: The content and specifications of this form may not be changed or amended. Any changes or amendments by others than the author of this form constitute a breach of copyright law.
Material Declaration
<Date of declaration>
Date 2017-06-02

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-CU-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Compact Units CU D, CU E 1 piece Compact Unit with Separator

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-MCU-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
MiniMax Compact Units MCU-T, MCU-S 1 piece MiniMax Compact Unit with Separator

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-CP-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Centri-Pack CP 1 piece Centri-Pack Unit with Separator

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-BM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number +49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
BilgeMaster BIlgeMaster-D, BIlgeMaster-E 1 piece Bilge Water Treatment Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-SM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
SludgeMaster SuldgeMaster 200 1 piece Sludge Treatment Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-VBU-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Visco Booster Unit VBU 1 piece Visco Booster Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-SWD-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Sea Water Destiller SWD 1 piece Sea Water Destiller

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-BWTS-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
Ballast Water Treatment System BWTS Ultra V 1 piece Ballast Water Treatment

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-SCM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
ScrubberMaster SCM 1 piece Scrubber Wash Water Treatment Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-EM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
EnergyMaster EM 1 piece Heat Recovery Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-CFM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
CatFineMaster CFM 1 piece Cat Fines Removal Separator Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

<MD ID number> <Supplier (respondent) information>

MD-ID-No. MD-SFM-2017-001 Company name GEA Westfalia Separator Group GmbH

Division name Business Area Equipment

Address Werner-Habig-Straße 1, 59302 Oelde, Germany

<Other information> Contact person Andreas Nolte
Remark 1 Telephone number +49 2522 77 2978
Remark 2 Fax number 49 2522 77 32978
Remark 3 E-mail address [email protected]

SDoC ID-No. SDOC-GEA_WS_Group_03

<Product information>
Delivered unit
Product name Product number Product information
Amount Unit
SafetyMaster SFM 1 piece SafetyMaster Oil Monitoring Unit

<Material information>
Unit

This materials information shows the amount of hazardous materials contained in 1 piece

Important Notice: The content and specifications of this form may not be changed or amended. Any changes or amendments by others than the author of this form constitute a breach of copyright law.
We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Group is a global engineering company with multi-billion euro sales and operations in more than 50 countries.
Founded in 1881, the company is one of the largest providers of innovative equipment and process technology.
GEA Group is listed in the STOXX® Europe 600 index.

GEA Germany
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1 Tel +49 2522 77-0 [email protected]
59302 Oelde, Germany Fax +49 2522 77-2950 gea.com
Installation guidelines
Separator

No. 2058-9601-020
Edition 0717
About this document 2058-9601-020 / 04.08.17

ORIGINAL DOCUMENT

The authors are always grateful for remarks and sugges-

tions for improving the documentation. Remarks and sug-
gestions can be sent to:

GEA Deutschland
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1
59302 Oelde, Germany

Tel. +49 2522 77-0 [email protected]

Fax +49 2522 77-2950 gea.com

2 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 About this document

1 About this document 7

1.1 Sphere of application ................................................................................. 8

1.2 Other applicable documents ...................................................................... 8
1.3 Structure of the safety references ............................................................. 8

2 Safety precautions 11

2.1 Materials .................................................................................................. 12

3 Transport and storage 13

3.1 Safety during transport ............................................................................ 14

3.2 Transport in the transport packaging ....................................................... 14
3.2.1 Transport with the aid of a hoist .............................................................. 14
3.2.2 Transport with fork-lift trucks ................................................................... 15
3.3 Transporting the separator ...................................................................... 15
3.4 Storage after delivery .............................................................................. 20
3.4.1 Separator ................................................................................................. 20
3.4.2 Control cabinet......................................................................................... 20
3.5 Preservation measures on site ................................................................ 21

4 Installation 23

4.1 Installation ................................................................................................ 24

5 Separator 27

5.1 Space requirement for the separator ....................................................... 28

5.2 Bowl weights ............................................................................................ 30
5.3 Hoist specifications for separators........................................................... 30
5.4 Ventilating the separator room ................................................................ 31
5.5 Foundations ............................................................................................. 32
5.6 Installing the separators .......................................................................... 34
5.6.1 Separators …SD 2 and …TC 2, 3 ........................................................... 34
5.6.2 Separators …SD 6, 18, 35, 60 – …SE 5, 10, 20, 40, 30, 80, 120 –
…TC 5, 10, 20, 40, 80 ............................................................................. 34
5.7 Screw torques .......................................................................................... 36
5.7.1 Screw torques in Newton meters (Nm) ................................................... 36
5.7.2 Screw tightening torques in inch-pound (inlb) ......................................... 37
5.8 Fastening the foundation frame (shipboard operation) ........................... 38
5.8.1 Installing the separator (shipboard operation) ......................................... 39
5.9 Vibrations ................................................................................................. 40
5.10 Feed and discharge lines on the separator ............................................. 41
5.10.1 Feed and discharge lines ........................................................................ 41
5.10.2 Operating, filling and displacement water lines ....................................... 43

6 Operating, filling and displacement water 45

6.1 Operating, filling and displacement water discharge lines ...................... 46

6.2 Water quality ............................................................................................ 46

GEA Westfalia Separator Group 3

About this document 2058-9601-020 / 04.08.17

6.3 Supply pressure and temperature ........................................................... 46

6.3.1 Operating, filling and displacement water lines ....................................... 47
6.4 Rating the water lines .............................................................................. 48
6.5 Water volume........................................................................................... 50

7 Compressed air 51

7.1 Compressed air quality ............................................................................ 52

7.2 Configuration of the compressed air line (per separator) ........................ 52

8 Product line 53

8.1 General .................................................................................................... 54

8.2 Pipe cross-sections ................................................................................. 54
8.2.1 Selection diagram .................................................................................... 55
8.3 Piping network ......................................................................................... 56
8.4 Product feed pump .................................................................................. 58
8.4.1 Pressure line ............................................................................................ 58
8.5 Strainers and pre-strainers ...................................................................... 59
8.6 Plate heat exchangers and tubular heat exchangers .............................. 60
8.6.1 Steam-heated plate heat exchanger with PI controller............................ 61
8.6.2 Steam-heated tubular heat exchanger with PI controller ........................ 62
8.6.3 Thermal oil-heated plate heat exchanger with PI controller .................... 63
8.6.4 Thermal oil-heated tubular heat exchanger with PI controller ................. 64
8.7 Soldered plate heat exchanger................................................................ 65
8.8 Safety valve ............................................................................................. 66

9 Solids tank 67

9.1 Solids tank ............................................................................................... 68

9.2 Solids tank ventilation .............................................................................. 68
9.2.1 Solids tank venting .................................................................................. 70
9.2.2 Set-up of the solids tank venting ............................................................. 71
9.3 Solids discharge lines .............................................................................. 72
9.3.1 Solids discharge lines with shut-off flap .................................................. 73
9.3.2 Standard installation of shut-off flaps ...................................................... 74
9.4 Operating and dirty water discharge lines ............................................... 75

10 Electrical installation 77

10.1 Installing control cabinets ........................................................................ 78

10.1.1 Installation site and operation .................................................................. 78
10.1.2 Control cabinet D10 ................................................................................. 79
10.1.3 Control cabinet E40 ................................................................................. 81
10.1.4 Control cabinet IO .................................................................................... 83
10.1.5 Assembly example for control cabinets ................................................... 85
10.1.6 Electrical connection ................................................................................ 85
10.1.7 Type of protection .................................................................................... 86
10.1.8 External voltages ..................................................................................... 86
10.1.9 Shipboard operation ................................................................................ 86
10.1.10 Onshore operation ................................................................................... 87
10.2 EMC-compliant installation ...................................................................... 87
10.3 Solenoid valves........................................................................................ 88
10.3.1 Solenoid valve block ................................................................................ 88
10.3.2 Sensor block ............................................................................................ 89
10.3.3 Terminal box ............................................................................................ 90
10.4 Double thermometer PT 100 ................................................................... 91

4 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 About this document

10.5 Electric motors and sensors .................................................................... 92

10.6 Execution of the lectrical installation........................................................ 93
10.6.1 Voltage equalization of the separator ...................................................... 93
10.6.2 Equipotential bonding of the electric heater ............................................ 94
10.6.3 Equipotential bonding of the foundation plate ......................................... 95
10.6.4 Equipotential bonding of the control cabinet ........................................... 96
10.7 Electric motors procured by the customer ............................................... 97

11 Spare parts 99

11.1 Use only genuine spare parts. ............................................................... 100

GEA Westfalia Separator Group 5

About this document 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

6 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 About this document

1 About this document

1.1 Sphere of application ................................................................................. 8

GEA Westfalia Separator Group 7

About this document 2058-9601-020 / 04.08.17

1.1 Sphere of application

This document represents an integral part of the contract when procuring separator
installations and is part of the complete documentation. The document describes
the specifications for the design, manufacture and implementation of separator
systems.
For the plant operator, this document is considered to be a basis for planning and
executing the installation of separator installations.

1.2 Other applicable documents

• P&ID (Piping & Instrumentation Diagram)
• Installation diagram and equipment list
• Dimensioned drawing
Information on space requirement for operation and maintenance, minimum
clearance from walls/pillars or other machines
• Centrifuge operating manual
• Control unit manual
• Instruction manuals for components from other manufacturers such as motors
and valves.
• Further order-specific documents if relevant.

1.3 Structure of the safety references

The centrifuge has been designed and built so that it functions and can be operat-
ed safely. Reference will be made in this manual to further potential risks by using
warnings where appropriate.
A differentiation is made between hazards which result in damage to the centri-
fuge, plant components and environment and hazards which lead to possible or
probable injury or loss of life.

Signal words and their meaning

DANGER Denotes impending danger. If the preventive measures are not implemented, death
or serious injury will be the consequence.

WARNING Denotes a potentially dangerous situation. If the preventive measures are not im-
plemented, death or serious injury may be the consequence.

CAUTION Denotes a potentially dangerous situation. If the preventive measures are not im-
plemented, minor injury may be the consequence.

NOTICE Denotes a potentially damaging situation. If the preventive measures are not im-
plemented, the centrifuge or something else in its vicinity can get damaged.

Danger signals

This is the danger signal. It warns of injury risks.

 Comply with all measures marked with the danger signal to avoid injury or
death.

8 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 About this document

Structuring of the safety references according to the 5-point rule

1. Danger signals as a warning of injury risks.
2. Signal words signal the degree of risk.
3. The type and source of the hazard indicate from where the hazard origi-
nates.
4. Explanation of the hazard and consequences in the case of non-
compliance describe the threat and the consequences of human error.
5. Measures give instructions to avoid the hazard.

DANGER Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

 Measures to avert or minimise the hazard.

WARNING Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

 Measures to avert or minimise the hazard.

CAUTION Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

 Measures to avert or minimise the hazard.

NOTICE Type and source of the hazard

Explanation of the hazard and the consequences in the event of non-compliance.

GEA Westfalia Separator Group 9

About this document 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

10 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Safety precautions

2 Safety precautions

2.1 Materials .................................................................................................. 12

GEA Westfalia Separator Group 11

Safety precautions 2058-9601-020 / 04.08.17

2.1 Materials
• All components are functional and of the best possible materials in terms of suit-
ability for the application.

12 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Transport and storage

3 Transport and storage

3.1 Safety during transport ............................................................................ 14

GEA Westfalia Separator Group 13

Transport and storage 2058-9601-020 / 04.08.17

3.1 Safety during transport

When the centrifuge is transported with hoists and fork-lift trucks, hazards can oc-
cur. Risk of injury and material damage are a threat when unqualified persons are
deployed and unsuitable or damaged lifting gear is used.
Therefore, pay attention to the following points during transportation:
 Assign only qualified personnel with the task of transporting the centrifuge.
 Use approved and intact lifting gear and hoists for transportation.
 Use only suitable hoists with adequate lifting capacity.
- For the weight of the centrifuge, refer to the separator manual, chapter "Tech-
nical Data / Weights".

3.2 Transport in the transport packaging

3.2.1 Transport with the aid of a hoist

 Always secure the goods to be trans-

ported in a suitable way against slip-
ping and tilting.
 When transporting the centrifuge in the
transport packaging, use only suitable
vehicles or suitable cranes.
 Ensure an even pressure distribution
on the bottom panel.

Fig. 1

Packaging example: Centrifuge with belt

drive

Fig. 2

14 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Transport and storage

3.2.2 Transport with fork-lift trucks

 Remove side walls, filling material and

all loose parts.
 Use the bottom panel of the transport
packaging as a pallet for transporting
the centrifuge with a fork-lift truck.
 Ensure an even pressure distribution
on the bottom panel.

Fig. 3

3.3 Transporting the separator

WARNING Danger of injury due to overturning of the separator during transport

Separators and their transport packagings can cause injuries through impacts and
crushing and tilting or slipping.
 Transport only by briefed and assigned persons.
 Pay attention to separator weight specifications (see separator manual, chapter
"Technical Data".
 Comply with the instructions for safe transportation.
 Secure separators adequately against slipping and tilting.
 Refer to the chapter "Transport" in the separator manual for suitable suspension
points and correct fastening methods.

 Remove the bowl from the frame be-

fore transporting the separator.

IMPORTANT: The separator is normally

delivered without installed bowl.
An exception to this rule are the separa-
tors…SD 2, …TC 2 and …TC 3. They
are delivered and transported with fitted
bowl.

Fig. 4

The examples below show how the transport ropes must be attached to the differ-
ent frames (see Fig. 5 – Fig. 14):

GEA Westfalia Separator Group 15

Transport and storage 2058-9601-020 / 04.08.17

Separators …SD 6, 18 – …SE 5, 10, 20, 30 – …TC 5, 10, 20

 Unscrew screw plug (1) from the lower

section of the frame.

Fig. 5

 Screw double nipple (1) into the hole in

the frame.

Fig. 6

 IMPORTANT: Do not use the horizon-

tally screwed-in eye bolts of the motor
to suspend the separator.
 Hang in the transport ropes.
- Do not damage any machine com-
ponents when fastening the
transport ropes.
- Swing the transport ropes around
the machine A and the double nip-
ple and hang it in the load hook of
the hoist.
- Prevent the frame from overturning:
Place part of the rope around the
load hook in such a way that the
frame is lifted horizontally (see de-
tail).
- Make sure that the transport ropes
cannot slip.
- Ensure even load distribution.

Fig. 7

16 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Transport and storage

Separators …SD 35, …SE 40, …TC 40

 Unscrew screw plug (1) from the lower

section of the frame.

Fig. 8

 Screw two eye bolts (1) into the upper

section of the frame.
 Screw double nipple (1) into the hole in
the frame.

Fig. 9

 IMPORTANT: Do not use the horizon-

tally screwed-in eye bolts of the motor
to suspend the separator.
 Hang in the transport ropes.
- Do not damage any machine com-
ponents when fastening the
transport ropes.
- Thread shackle (1) through the eye
bolts.
- Arrange the transport ropes around
the double nipple (2), pull through
the two shackles (1) and hang into
the load hook of the hoist.
- Prevent the frame from overturning:
Place part of the rope around the
load hook in such a way that the
frame is lifted horizontally (see de-
tail).
- Make sure that the transport ropes
cannot slip.
- Ensure even load distribution.

Fig. 10

GEA Westfalia Separator Group 17

Transport and storage 2058-9601-020 / 04.08.17

Separators …SD 60, …SE 80, …TC 80

 Screw two eye bolts (1) into the upper

section of the frame.
 Screw two eye bolts (2) with fitted
washers (3) into the intermediate
flange / holes in the frame.

Fig. 11

 IMPORTANT: Do not use the horizon-

tally screwed-in eye bolts of the motor
to suspend the separator.
 Hang in the transport ropes.
- Do not damage any machine com-
ponents when fastening the
transport ropes.
- Thread shackle (4) through the eye
bolts (1) and (2).
- Pull the transport ropes through the
four shackles and hang in the load
hook of the hoist.
- Prevent the frame from overturning:
Place part of the rope around the
load hook in such a way that the
frame is lifted horizontally (see de-
tail).
- Make sure that the transport ropes
cannot slip.
- Ensure even load distribution.

Fig. 12

18 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Transport and storage

Separator …SE 120

 Screw two eye bolts (1) (M 12) tightly

into the upper part of the frame.
 Screw two eye bolts (2) (M 20) tightly
into the intermediate flange / holes in
the frame.

Fig. 13

 IMPORTANT: Do not use the horizon-

tally screwed-in eye bolts of the motor
to suspend the separator.
 Hang in the transport ropes.
- Do not damage any machine com-
ponents when fastening the
transport ropes.
- Thread shackle (4) through the eye
bolts (1) and (2).
- Pull the transport ropes through the
four shackles and hang in the load
hook of the hoist.
- Prevent the frame from overturning:
Place part of the rope around the
load hook in such a way that the
frame is lifted horizontally (see de-
tail).
- Make sure that the transport ropes
cannot slip.
- Ensure even load distribution.

Fig. 14

GEA Westfalia Separator Group 19

Transport and storage 2058-9601-020 / 04.08.17

3.4 Storage after delivery

• The original transport packaging must not be stored in the open.
• All parts must be stored in their original transport packaging in a suitable place
until commissioning.
• IMPORTANT: When stored under proper conditions, all separator parts are ad-
equately protected for maximum one year. A storage duration longer than 12
months is only possible after prior consultation with the manufacturer.

Pay attention to the following notes on storage and transport packaging:

• Handle delicate goods with care.

• Protect the goods against moisture and humidity.

• Protect the goods against heat.

• Pay attention when erecting the goods.

3.4.1 Separator
• If the separator is not installed immediately after delivery, it must be stored in the
original transport packaging.
• The storage location must be a closed, dry room.
• The storage temperature must not be lower than 5 C (41 F) and must not ex-
o o
o o
ceed 50 C (122 F).
• A storage duration longer than 12 months is only possible after prior consultation
with the manufacturer.
- If the machine is in storage for longer than 12 months, the maintenance inter-
vals specified in the separator manual must be adhered to.

3.4.2 Control cabinet

IMPORTANT: Improper storage discharges the manufacturer or supplier from the
warranty obligation.
• If the control cabinet is not installed immediately after delivery, it must be stored
in the original transport packaging in a protected place.
• The control cabinet must not come in contact with dusty and corrosive atmos-
phere.
• The storage location must be a closed, dry room.

20 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Transport and storage

• The control cabinet may not be exposed to foreign heat sources (e.g. direct sun-
light, heater fans etc.).

Additional requirements to be met by the place of storage

Ambient temperatures +5 to +45 °C (41 to 113 °F)

Air humidity max. 50 % at 40 °C (104 °F)
max. 90 % at 20 °C (68 °F)
Transport temperatures -25 to +55 °C (-13 to 131 °F)

3.5 Preservation measures on site

After installation until commissioning

• The spindle and drive chamber are lubricated at the factory. This affords them
protection for 12 months.
• After this time (12 months) has elapsed, it must be checked at 12 month inter-
vals whether all roller bearings and the spindle are adequately lubricated.
• Required lubricants:
- Shell Oil S.7294 (SAE 30/SAE 50) for roller bearings and spindle
- Roller bearing grease for the spindle cone.

GEA Westfalia Separator Group 21

Transport and storage 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

22 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Installation

4 Installation

4.1 Installation ................................................................................................ 24

GEA Westfalia Separator Group 23

Installation 2058-9601-020 / 04.08.17

4.1 Installation

Fig. 15 Installation example

1 Separator
2 Separator foundation
3 Control unit
4 Control cabinet
5 Preheater
6 Solids tank
7 Vent on solids tank
8 Crane
9 Cleaning table
10 Supply air
11 Vent

• The prevailing regulations and standards of classification societies or other au-

thorized bodies must be complied with.
• All lubricating points and the drive housing of the separator must be easily ac-
cessible without having to remove pipes or gratings.
• All operating elements must be within easy reach of the operator and at an ap-
propriate height.
• Operating elements must not be mounted higher than 1800 mm above the work-
ing platform.
• All devices must be arranged so that they do not cramp the working area and so
that they can be safely serviced and operated.
• All fixed pipes and fittings must be securely attached in order to minimize vibra-
tions and movements.
• Contact points and supports must be attached in such a way that pipes can still
move in the event of temperature variations without causing stresses in the
lines.
• Pipes and pipe joints must be accessible for maintenance.
• Pipes may not be used to support electric distributors or devices.

24 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Installation

• These installation guidelines do not apply for small, specially manufactured

components whose durability, accessibility and operation are not impacted.
These components must be mounted in accordance with the recommendations
of the manufacturer.
• No galvanized parts may be fitted in product-carrying lines (e.g. heavy oil, diesel
oil, steam lines and thermal oil lines). This does not apply when type-tested pipe
connections are attached to pipe trace heaters.
• Y strainers must be preferably attached horizontally, whereby the filter element
must face downwards or to the side (turned through 90°).
If this is not possible for space reasons, the strainer can be installed vertically
with a flow from top to bottom. In this case, make sure that the filter element can
be removed.

GEA Westfalia Separator Group 25

Installation 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

26 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5 Separator

5.1 Space requirement for the separator ....................................................... 28

GEA Westfalia Separator Group 27

Separator 2058-9601-020 / 04.08.17

5.1 Space requirement for the separator

• IMPORTANT: Apart from the feed and discharge pipes of the separator, ni pipes
may be laid in the operating area.
• it must be ensured that the separator is readily accessible from all sides.
• Minimum clearance to walls of buildings and other machines must be observed.
- All machine parts must be readily accessible for maintenance and repair work.
- For removing and fitting the drive motor F and the bowl G.
• In the case of an installed foundation, pay attention to the actual overall height
E including the height of the foundation frame.
- refer to the installation plan in the order-specific final documentation.

Front view and top view of the separator.

 See the following table to determine

the operating area (shaded).

Fig. 16

28 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

Operating range for separators

Dimensions in mm
Separator
A B C D E F G H X Y Z
…SD 2 100 100 500 100 750 100 250 280 500 425 700
…SD 6 150 150 750 400 1500 175 350 550 900 550 900
…SD 18 150 150 750 400 1700 175 425 640 1050 575 1025
…SD 35 200 150 750 300 2100 250 600 850 1325 750 1300
…SD 60 200 150 750 525 2150 225 700 1020 1650 875 1550
…SE 5 150 150 500 275 1200 175 326 375 790 460 770
…SE 10 150 150 750 400 1500 175 350 550 900 550 900
…SE 20 150 150 750 400 1700 175 425 640 1050 575 1025
…SE 30 150 150 750 400 1800 175 425 680 1060 660 1100
…SE 40 200 150 750 300 2100 250 600 850 1325 750 1300
…SE 80 200 150 750 525 2150 225 700 1020 1650 875 1550
…SE 120 200 200 750 250 2750 200 850 1040 1800 1200 1950
…TC 2 100 100 500 100 750 100 250 250 500 300 575
…TC 3 100 100 500 100 750 100 250 250 500 300 575
…TC 5 150 150 500 300 1500 175 326 360 650 350 875
…TC 10 150 150 750 300 1600 175 350 550 700 500 1000
…TC 20 150 150 750 300 1700 175 425 640 825 550 1150
…TC 40 200 150 750 300 2100 250 600 850 1050 625 1350
…TC 80 200 150 750 300 2250 225 700 1020 1650 775 1700

GEA Westfalia Separator Group 29

Separator 2058-9601-020 / 04.08.17

5.2 Bowl weights

Hoist rating specifications

Fig. 17

Bowl weight
Separator b h
(kg)
...SD 2 200 195 10
...SD 6 255 270 45
...SD 18 300 320 75
...SD 35 425 420 190
...SD 60 540 530 360
...SE 5 220 225 30
...SE 10 260 270 50
...SE 20 315 315 65
...SE 30 360 355 100
...SE 40 440 450 205
...SE 80 560 570 400
...SE 120 660 645 660
...TC 5 220 215 25
...TC 10 265 260 40
...TC 20 315 310 55
...TC 40 440 435 140
...TC 80 560 560 240

5.3 Hoist specifications for separators

• The hoisting equipment must be mobile or swivel-type.
• The hoist be rated to enable the following:
- Vertical removal and fitting of the bowl (see chapter “Space requirement for
the separator", table - dimensions E).
- Horizontal removal and fitting of the drive motor (see chapter “Space require-
ment for the separator", table - dimensions G).

30 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5.4 Ventilating the separator room

• Pay attention to the correct attachment of the air intake and exhaust lines.
- Efficient aeration and deaeration of the separator room.
- No vacuum in the air intake lines and air exhaust lines.
o
- Do not exceed the permitted room temperature (normally max. 45 C
o
(113 F) ).

IMPORTANT:
• Dimensioning of the electrical devices is crucial in this connection.
• If the permissible temperatures are exceeded, special action must be taken. The
maintenance intervals and measures may have to be adapted accordingly.

Installation example of a ventilation sys-

tem

Fig. 18

1 Supply air
2 Vent

Approximate values on air exchange

-1
For small, closed separator rooms 30 – 50 h
-1
For large separator rooms 15 – 20 h
-1
For engine rooms (beside main or auxiliary engines) 50 – 70 h

GEA Westfalia Separator Group 31

Separator 2058-9601-020 / 04.08.17

Air volume (pressed out of the separator frame)

Air volume
Separator
(m³/h)
...SD 2 10
...SD 6 35
...SD 18 45
...SD 35 55
...SD 60 75
...SE 5 10
...SE 10 40
...SE 20 50
...SE 30 55
...SE 40 60
...SE 80 80
...SE 120 150
...TC 2 10
...TC 3 10
...TC 5 10
...TC 10 10
...TC 20 50
...TC 40 60
...TC 80 80

5.5 Foundations
• To avoid the influence of foreign vibrations, foundations and foundation frames
for separators which have contact with other foundations must not exceed the
specified vibration values (see chapter "Vibrations").
IMPORTANT: If the foundation frame does not have an appropriate rigidity and
bending strength, this can result in loss of warranty.

Installation example for a foundation

frame

Fig. 19

1 Foundation frame

32 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

• The foundation frames must be de-

signed so that dimensions a and b in
the table below are adhered to.
• When other parts are used, the mo-
ment of resistance of the U-sections
may not be below the value stipulated
in DIN 1026.
• The foundation frame must have a
rigidity with a maximum permitted de-
flection of 1:1000.
• The separator feet must be fastened at
the neutral axis of the foundation
frame.
Fig. 20

Dimensioning of the foundation frame

Dimensions in mm
Separator
a b
...SD 2 80 45
...SD 6 140 60
...SD 18 140 60
...SD 35 180 70
...SD 60 180 70
...SE 5 140 60
...SE 10 140 60
...SE 20 140 60
...SE 30 140 60
...SE 40 180 70
...SE 80 180 70
...SE 120 220 80
...TC 2 80 45
...TC 3 80 45
...TC 5 80 45
...TC 10 140 60
...TC 20 140 60
...TC 40 180 70
...TC 80 180 70

GEA Westfalia Separator Group 33

Separator 2058-9601-020 / 04.08.17

5.6 Installing the separators

The following chapters will show how the different separators are installed.

5.6.1 Separators …SD 2 and …TC 2, 3

Assembly of the separators on a steel

foundation room with the aid of rubber-
metal cushions.

Fig. 21

 Screw rubber-metal cushions (4) into

foundation frame (5).
 Screw studs (2) into rubber-metal
cushions (4).
- Torque: 30 Nm
 Place plate (3) over the studs.
 Position the separator on the plate (3)
and bolt tight using hexagon nuts (1).

Fig. 22

5.6.2 Separators …SD 6, 18, 35, 60 – …SE 5, 10, 20, 40, 30, 80, 120 – …TC 5,
10, 20, 40, 80

 Align separator (1) with feet (2) and

plates (3) on foundation frame (4).
 Tack plates (3) in position.
 Loosen hex head screws (5).
 Raise the separator with feet, see
chapter "Transporting the separator".
 Weld plates (3) to foundation frame
(4).
 Position the separator on the plates (3)
and bolt tight using hex head screws
(5).
 Tighten the hex head screws (6) firmly
(the torques are specified in the table
Fig. 23 below).

34 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

Hex head screw Torque

Separator
(6) (Nm)
...SD 6
M 12 52
...SD 18
...SD 35
M 16 100
...SD 60
...SE 5
...SE 10
M 12 52
...SE 20
...SE 30
...SE 40
M 16 100
...SE 80
...SE 120 M 20 200
...TC 5
...TC 10 M 12 52
...TC 20
...TC 40
M 16 120
...TC 80

GEA Westfalia Separator Group 35

Separator 2058-9601-020 / 04.08.17

5.7 Screw torques

The torques apply for the following conditions:
• Metric screws with coarse-pitch threads.
- Hex head screws according to DIN EN ISO 4014
- Allen screws according to DIN EN ISO 4762
• Through holes according to DIN ISO 20273 (medium).
• Greased screws (total minimum coefficient of friction = 0.10).
• Torque wrench with a scatter (tolerance) of ±10 %.
• Material combinations:
- Steel-steel
- Stainless steel-stainless steel.
IMPORTANT: Screws whose torque deviates from this table are marked with the
required torque in the manual.

5.7.1 Screw torques in Newton meters (Nm)

Super
A2-70 A2-80 Hastelloy
Strength class 8.8 10.9 12.9 Duplex
A4-70 A4-80 2.4819
1.4501
Yield stress/yield strength 640 450
940 1100 600 550 360
in N/mm² 660 250
Parameter Torque in Nm
M4 2.6 3.9 4.5 1.9 2.5 1.9 1.5
M5 5.2 7.6 8.9 3.6 4.8 3.6 2.9
M6 9.0 13.2 15.4 6.3 8.4 6.3 5.0
M8 21.6 31.8 37.2 15.2 20.2 15.2 12.1
M 10 43.0 63.0 73.0 30.0 40.0 30.0 24.0
M 12 73.0 108.0 126.0 52.0 69.0 52.0 42.0
M 14 117.0 172.0 201.0 82.0 109.0 82.0 65.0
M 16 180.0 264.0 309.0 126.0 168.0 126.0 100.0
M 18 259.0 369.0 432.0 177.0
M 20 363.0 517.0 605.0 248.0
M 22 495.0 704.0 824.0 187.0
M 24 625.0 890.0 1041.0 237.0
M 30 1246.0 1795.0 2077.0 472.0
M 36 2164.0 3082.0 3607.0

Screws made of Super Duplex 1.4501 are treated like A4-70 screws while neglect-
ing the higher yield stress.
In the case of screws larger than M 16, an individual drop in strength due to the
degree of deformation of the screw raw material and the thread rolling procedure
must be taken into account.

36 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5.7.2 Screw tightening torques in inch-pound (inlb)

The following formula is used to convert the torques (Ma) from “Nm“ to “inlb“:

Mainlb = MaNm x 8.85

Example:

Mainlb = Wanted (screw tightening torques in “inch-pound”)

MaNm = 50 (screw tightening torques in “Newtonmeter“)

Mainlb = 50 Nm x 8.85

Mainlb = 442.5 inlb

GEA Westfalia Separator Group 37

Separator 2058-9601-020 / 04.08.17

5.8 Fastening the foundation frame (shipboard operation)

• The foundation frame (2) can be di-

rectly welded onto the steel structure
(1).

Fig. 24

The detail view X shows an example for

welding the foundation frame to the steel
structure.

Fig. 25

X Fillet weld

Example 1
• The weld seams must be 100 mm long.
• The distance between the weld seams must be approx. 350 mm.
That means that three weld seams with a length of 100 mm stretch for a distance
of one metre.

Example 2
• The foundation frame can also be welded all the way round.

38 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5.8.1 Installing the separator (shipboard operation)

• The supports (1) must be attached

beneath the separator feet.
• The dimensional specifications a and b
for the clearance of the supports (1)
must be observed (see figure and ta-
ble below).
• The position of the separator feet can
be seen in the chapter "Space re-
quirement for the separator".

Fig. 26

Dimensional specifications a and b for

the clearance of the suports of the re-
spective separator.

Fig. 27

Dimension "a" Dimension "b"

Separator
[mm] [mm]
...SD 2 452 237
...SD 6 350 220
...SD 18 425 270
...SD 35 555 380
...SD 60 700 460
...SE 5 326 220
...SE 10 350 220
...SE 20 425 270
...SE 30 425 270
...SE 40 555 380
...SE 80 700 460
...SE 120 850 620
...TC 2 452 237
...TC 3 452 237
...TC 5 326 220
...TC 10 350 220
...TC 20 425 270
...TC 40 555 380
...TC 80 700 460

GEA Westfalia Separator Group 39

Separator 2058-9601-020 / 04.08.17

5.9 Vibrations

Fig. 28

Tolerable vibration Limits for Vibro 2

Permissible vibra- Limits for Vibro 1
values at the sepa- with installed vibra-
tion value at the with installed vibra-
Separator rator contact area tion sensor (3)
reference point (2) tion sensor (3)
(footprint) [1] (mm/s)
(mm/s) (mm/s)
max. (mm/s)
...SD 2 2.0 4.5 4.5 7.0
...SD 6 2.0 4.5 4.5 7.0
...SD 18 2.0 4.5 4.5 7.0
...SD 35 2.0 4.5 4.5 7.0
...SD 60 2.0 4.5 4.5 7.0
...SE 5 2.0 4.5 4.5 7.0
...SE 10 2.0 4.5 4.5 7.0
...SE 20 2.0 4.5 4.5 7.0
...SE 30 2.0 4.5 4.5 7.0
...SE 40 2.0 4.5 4.5 7.0
...SE 80 2.0 4.5 4.5 7.0
...SE 120 2.0 4.5 4.5 7.0
...TC 2 2.0 4.5 4.5 7.0
...TC 3 2.0 4.5 4.5 7.0
...TC 5 2.0 4.5 4.5 7.0
...TC 10 2.0 4.5 4.5 7.0
...TC 20 2.0 4.5 4.5 7.0
...TC 40 2.0 4.5 4.5 7.0
...TC 80 2.0 4.5 4.5 7.0
(1) Measured at separator standstill and normal ship operation.
(2) Measured when separators are running.
(3) The vibration sensor is fitted in this area.

40 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5.10 Feed and discharge lines on the separator

The general configuration of the piping network is described in the following chap-
ters:

5.10.1 Feed and discharge lines

• The feed and discharge lines must be laid in conformity with the guidelines of
GEA Westfalia Separator or the specifications of the classification societies.

WARNING Danger due to defective spare parts or operating materials

Non-original or unauthorized parts or operating materials endanger the personnel

working on the centrifuge.
Non-genuine or non-approved spare parts or operating materials reduce the avail-
ability of the centrifuge.
 Use only genuine spare parts from GEA Westfalia Separator to assure the oper-
ating safety and optimum availability of the centrifuge.

• The lines must be flushed before commissioning to protect the valves and units.
• The following lines must be connected to hoses or compensators to prevent vi-
brations:
- Product feed line and product discharge line
- Operating, filling and displacement water lines
- Solids discharge
- Dirty water discharge line
- Frame drain
Special requirements apply for shockproof separators.
• The connection dimensions of the feed and discharge lines are given in the or-
der-specific dimensioned drawing.
• hoses and protective sleeves for cables:

Protective sleeve for cables

 IMPORTANT: Avoid abrasion.

- Fit protective sleeve (1) along the
full length of the cable harness (con-
tact points to the machine).
- Adapt the length of the protective
sleeve (1).

Fig. 29

GEA Westfalia Separator Group 41

Separator 2058-9601-020 / 04.08.17

Corrugated hose with braiding

 IMPORTANT: Do not twist corrugated

hose.
- Fit corrugated hose without torsion.
 Fix side of corrugated hose (1) with
screws and align.
 Fix side of corrugated hose (2) with
screws.
 Tighten all bolts fully.

Fig. 30

 IMPORTANT: Do not over-bend cor-

rugated hose.
- Fit corrugated hose as shown.
- Fit a pipe bend to divert if neces-
sary.

Fig. 31

 IMPORTANT: Do not kink corrugated

hose.
 Remove all corrugated hoses for ser-
vicing work (before removing the
hood).

Fig. 32

42 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Separator

5.10.2 Operating, filling and displacement water lines

• The water lines must be laid so that

they can be drained completely at the
lowest point without having to be dis-
mantled.
• Y-strainers are fitted horizontally at the
factory, whereby the filter elements (1)
face downwards.
• The solenoid valves for operating,
filling and displacement water to the
separator are fitted so that the hose
between the separator and solenoid
valves cannot drain.
Fig. 33

GEA Westfalia Separator Group 43

Separator 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

44 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Operating, filling and displacement water

6 Operating, filling and displacement water

6.1 Operating, filling and displacement water discharge lines ...................... 46

6.2 Water quality ............................................................................................ 46
6.3 Supply pressure and temperature ........................................................... 46
6.3.1 Operating, filling and displacement water lines ....................................... 47
6.4 Rating the water lines .............................................................................. 48
6.5 Water volume........................................................................................... 50

GEA Westfalia Separator Group 45

Operating, filling and displacement water 2058-9601-020 / 04.08.17

6.1 Operating, filling and displacement water discharge lines

• Operating, filling and displacement water discharge lines may not be led into
public sewage systems, draining ditches and waters.
- Comply with environmental protection legislation.

6.2 Water quality

• IMPORTANT: When desalinated water or condensate is used, corrosion must
be reckoned with.
• The use of boiler feed water is not permitted.
• land water is not recommended since its degree of hardness is normally too
high.
• The water must be as pure as possible and meet the following standards:

Hardness
- up to 55 °C (131 °F) separating temperature < 12° dH
- above 55 °C (131 °F) separating temperature < 6° dH
The different hardness values are linked by the following relationships:
1° dH = 1.79° fH = 1.25° eH = 17.9 ppm CaCO3
pH 6.5 – 7.5
Chloride ions < 100 mg/l
Suspended matter max. 10 mg/l
Particle size max. 50 µm
dH = German hardness | fH = French hardness | eH = English hardness

6.3 Supply pressure and temperature

Fig. 34

IMPORTANT: The pressure downstream of the water pressure reducer must be

set to 0.25 Mpa (2.5 bar) when the operating water valve is open.

46 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Operating, filling and displacement water

 Refer to the dimensioned drawing of the separator.

• The supply pressure and the temperature for the operating, filling and displace-
ment water must meet the following specifications:

Supply pressure 0.3 – 1.0 MPa (3 – 10 bar)

Temperature min. 10 °C (50 °F)
max. 85 °C (185 °F)

6.3.1 Operating, filling and displacement water lines

• The water lines must be laid so that

GEA Westfalia Separator Group 47

Operating, filling and displacement water 2058-9601-020 / 04.08.17

6.4 Rating the water lines

• Manifolds must be dimensioned in such a way that the separators are always
supplied with an adequate water volume to ensure smooth operation.
• The manifolds must be laid in such a way as to enable fitting and removing the
solenoid valves and filters,

• In the case of a separator, the mani-

fold must have the same nominal width
as the separator feed lines.
• The nominal width R is given in the
following table.

Fig. 36 1 Separator

Fig. 37 2 Separators

With two separators:

IMPORTANT: When two separators request water simultaneously, the water sup-
ply can be dimensioned as for one separator.
• The manifold must have a nominal width S (see following table).
• The feed lines to the separator must have a nominal diameter R (see the follow-
ing table).

With three and more separators

• The manifold must have a nominal width of DN 32.
• The feed lines to the separator must have a nominal diameter R (see the follow-
ing table).

48 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Operating, filling and displacement water

Nominal diameter (DN)

Separator Manifold Feed line
S R
...SD 2 25 20
...SD 6 25 20
...SD 18 25 20
...SD 35 32 20
...SD 60 32 20
...SE 5 25 20
...SE 10 25 20
...SE 20 25 20
...SE 30 32 20
...SE 40 32 20
...SE 80 32 20
...SE 120 32 20
...TC 2 25 20
...TC 3 25 20
...TC 5 25 20
...TC 10 25 20
...TC 20 25 20
...TC 40 32 20
...TC 80 32 20

GEA Westfalia Separator Group 49

Operating, filling and displacement water 2058-9601-020 / 04.08.17

6.5 Water volume

The following water quantities are required for precise program control with simul-
taneous actuation of the solenoid valves.

Solenoid valve Total con- Total con-

V2 V2 V3 sumption sumption
per cycle per cycle
Filling water Displace- Operating
Separator without
ment water water * filling wa-
ter
l/s l/s l/s l (approximate)
...SD 2 0.25 0.25 0.25 2 1.5
...SD 6 0.1 0.1 0.5 3 2
...SD 18 0.1 0.1 0.8 5 3.5
...SD 35 0.1 0.1 0.8 10 6.5
...SD 60 0.1 0.1 0.8 23 13
...SE 5 0.1 0.1 0.5 1.6 1.1
...SE 10 0.1 0.1 0.5 2.3 1.5
...SE 20 0.1 0.1 0.5 3.2 2.0
...SE 30 0.1 0.1 0.5 6.4 4.2
...SE 40 0.1 0.1 0.8 11.6 7.6
...SE 80 0.1 0.1 0.8 25.4 15.4
...SE 120 0.5 0.5 1.0 46 31
...TC 2 0.1 0.1 - 1.5 0.8
...TC 3 0.1 0.1 - 2.4 1.2
...TC 5 0.1 0.1 - 2.9 1.3
...TC 10 0.1 0.1 - 4.5 2.0
...TC 20 0.1 0.1 - 6.6 3.1
...TC 40 0.1 0.1 - 17.7 9.0
...TC 80 0.1 0.1 - 42.6 21.0
* Ejection cycle = Σ (filling water + displacement water + operating water)

50 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Compressed air

7 Compressed air

7.1 Compressed air quality ............................................................................ 52

7.2 Configuration of the compressed air line (per separator) ........................ 52

GEA Westfalia Separator Group 51

Compressed air 2058-9601-020 / 04.08.17

7.1 Compressed air quality

• The compressed air must be free from impurities and dry.
- Comply with all pertinent national and international regulations.

7.2 Configuration of the compressed air line (per separator)

Fig. 38 Example of a separator

1 Pressure reducer

• IMPORTANT: The standard scope of delivery for separators does not in-
clude a compressed air control assembly.
• When other pneumatic components are operated, the corresponding in-
structions on air quality and air purity must be followed.

Pressure of compressed air supply and compressed air consumption

Permitted supply pressure 0.3 – 1.0 MPa (3 – 10 bar)

Supply pressure 0.3 MPa (3 bar)
downstream of the pressure reducer (1)
Max. compressed air consumption (per separa- 3
0.01 Nm /h
tor)

52 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8 Product line

8.1 General .................................................................................................... 54

GEA Westfalia Separator Group 53

Product line 2058-9601-020 / 04.08.17

8.1 General
• Pay special attention to the chapter "Installation"!
• The suction lines must be as short as possible to avoid pressure losses.
• When dimensioning the suction line, it must be ensured that the total pressure
loss in the suction line does not exceed the maximum suction head of the pump.
• The pipes must be installed at an adequate distance from the electronic compo-
nents.
• IMPORTANT: Liquid seals (siphons) in the pipes must be avoided. The liquid
must be able to flow off freely.
• When different products, e.g. diesel oil and heavy oil, are fed to the separator, it
must be ensured that the respective product feed lines are not interchanged.

8.2 Pipe cross-sections

• All pipes, valves, fittings and instruments must be laid so that an insulation of 40
mm is possible.
• The dimensions of the pipes are given in the corresponding dimensioned draw-
ing.
• The pipes can be selected using the diagram below. The specifications in the
dimensioned drawing have priority.
• The pipe resistances must be kept as low as possible.
• Under consideration of the total pressure losses the flow velocities must be:
- between 0.5 m/s and < 1 m/s in suction lines
- between 1 m/s and 3 m/s in pressure lines

54 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8.2.1 Selection diagram

Fig. 39

Q Flow

v Velocity in m/s

Example:
3
A flow rate of 5 m /h produces a velocity of 1.2 m/s with a nominal width of 40.

GEA Westfalia Separator Group 55

Product line 2058-9601-020 / 04.08.17

8.3 Piping network

IMPORTANT: A return line into the suction side of the pump is not allowed.

Fig. 40 Lubrication oil schematic

1 Lube oil tank

• When separating lube oil, the return line of the 3/2-way valve can be led into the
product discharge line of the separator.

56 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

Fig. 41 Diesel oil schematic

1 Diesel oil tank

2 Service tank
3 Heat exchanger (option)
• When separating diesel oil, the return line of the 3/2-way valve must be led into
the DO tank (1).

Fig. 42 Lubrication oil schematic

1 Settling tank
2 Service tank
• When separating heavy oil, the return line of the 3/2-way valve must be led into
the settling tank (1).

GEA Westfalia Separator Group 57

Product line 2058-9601-020 / 04.08.17

8.4 Product feed pump

Product feed pump

- Gear pump Max. 0.04 MPa (0.4 bar)
- Worm pump Max. 0.05 MPa (0.5 bar)
Required pressure head approx. 0.3 MPa (3 bar)
Viscosity of the oil to be conveyed < 1 000 cSt
Feed pressure in the suction line Max. 0.05 MPa (0.5 bar)

IMPORTANT:
• The total pressure loss in the pipe must not exceed the maximum suction height
of the pump.
• The viscosity of the oil to be conveyed must be kept below the specified value, if
necessary by means of preheating and trace heating.
• To protect the preheater against overheating, a pump post-running time must be
programmed for the pump units and the product preheating.

8.4.1 Pressure line

• When dimensioning the pressure line, it must be ensured that the total pressure
loss in the pipes does not exceed the maximum pressure head of the pump.
• The pressure line from the product feed pump via the orifice plate, the pre-
heater and the 3/2-way valve to the separator must be kept as short as possible.

58 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8.5 Strainers and pre-strainers

• The strainers and pre-strainers are fitted in the suction line of the feed pump to
protect it from coarse impurities.
• During installation, special attention must be paid to the fitting position, see
chapter "Installation".

• Use only strainers with the following

characteristics:

Fig. 43

Nominal width Filter element (1)

(DN) Mesh width
mm mm
15 – 50 1.00
65 – 80 1.25
> 100 1.60

• Use only pre-strainers with a mesh

width of the filter element (1) of 0.63
mm.

Fig. 44

GEA Westfalia Separator Group 59

Product line 2058-9601-020 / 04.08.17

8.6 Plate heat exchangers and tubular heat exchangers

• The heat exchanger must be installed so that no heat is given off to the control
cabinet.
• IMPORTANT: To avoid accidents during venting due to releasing hot vapours
and liquids, the discharge lines of the vent valves must be laid at minimum floor
height.
• The discharge line of the safety valve must be laid so that there is no accident
risk when the safety valve responds due to overpressure.
• The discharge line must be laid so that it can always be monitored. It must not
be concealed by pipes, valves or other components.
• Steam traps
– must be attached horizontally between two connections.
– may not be insulated to assure correct operation.
– must be installed in such a way that the condensate can discharge without
backpressure.
• At least one proportional-integral controller must be used for the heat exchang-
ers.

The following installation examples are set out in the next chapters:
• Steam-heated plate heat exchanger with PI controller
• Steam-heated tubular heat exchanger with PI controller
• Thermal oil-heated plate heat exchanger with PI controller
• Thermal-oil-heated tubular heat exchanger with PI controller

60 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8.6.1 Steam-heated plate heat exchanger with PI controller

Fig. 45

A Oil inlet
B Oil outlet
C Steam inlet
D Condensate outlet
0.1 Spring safety valve
1.0 Plate heat exchangers
1.1 Resistance thermometer (PT 100)
2.1 Strainer
2.2 Control valve
2.3 Ball float condensate trap

GEA Westfalia Separator Group 61

Product line 2058-9601-020 / 04.08.17

8.6.2 Steam-heated tubular heat exchanger with PI controller

Fig. 46

62 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8.6.3 Thermal oil-heated plate heat exchanger with PI controller

Fig. 47

A Oil inlet
B Oil outlet
C Thermal oil inlet
D Thermal oil outlet
0.1 Spring safety valve
1.0 Plate heat exchangers
1.1 Resistance thermometer (PT 100)
2.1 Control valve

GEA Westfalia Separator Group 63

Product line 2058-9601-020 / 04.08.17

8.6.4 Thermal oil-heated tubular heat exchanger with PI controller

Fig. 48

A Oil inlet
B Oil outlet
C Thermal oil inlet
D Thermal oil outlet
0.1 Spring safety valve
1.0 Tubular heat exchanger
1.1 Resistance thermometer (PT 100)
2.1 Control valve

64 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Product line

8.7 Soldered plate heat exchanger

IMPORTANT:
• Deformations, distortion or any other kind of stress of the soldered connecting
points must be prevented.
• The pipes must be securely in place.

Fastening plate heat exchangers:

 Prepare an assembly plate support
and bolt it to the foundation.
 Fasten assembly plate (50) with
screws (70) and nuts (80) to the as-
sembly plate support.
 The assembly plate must be installed
vertically relative to the pipe axis.
 IMPORTANT: The assembly plate
must not be welded to the support.
 Fasten heat exchanger with gaskets
(40), counterflanges (30), lock washers
(20) and screws (10) to the assembly
plate.
 Attach the pipes to the counterflanges
by tack-welding.
 Dismantle the heat exchanger and
gaskets.
 Completely weld the pipes to the coun-
terflanges.
 Finally, re-assemble the parts as per
instruction.

Fig. 49

A A The illustrated channel steel must be provided by the shipyard.

B Recommendation: U-section in accordance with DIN 1026-1-50.

Allen Lock Counter- Assembly Hex head Hexagon

Gasket
Type screw washer flange plate screw nut
(10) (20) (30) (40) (50) (70) (80)
ISO 4017 – ISO 3032 –
ISO 4762 – DIN127 – B10 1 in - 32.92 x 3.53 352 x 125 x 12
M 12 x 40 M 12
B 10 M 10 x 45 (16 x) SAE3000PSI (8 x) (1 x)
(2 x) (2 x)
(16 x) (4 x)

ISO 4762 - DIN127 – B12 5.08 cm - 56.74 x 3.53 563 x 290 x 12 ISO 4017 – ISO 3032 –
M 12 x 55 (16 x) SAE3000PSI (8 x) (1 x) M 12 x 40 M 12
B 45 (16 x) (4 x) (2 x) (2 x)

GEA Westfalia Separator Group 65

Product line 2058-9601-020 / 04.08.17

8.8 Safety valve

Safety valve in vertical fitting position

Fig. 50

• IMPORTANT: Do not use galvanized

components and hoses.
• The safety valve outlet should be led
via a funnel (1).
• A discharge line is welded to the fun-
nel (1) through which the medium is
discharged.

Fig. 51

66 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Solids tank

9 Solids tank

9.1 Solids tank ............................................................................................... 68

GEA Westfalia Separator Group 67

Solids tank 2058-9601-020 / 04.08.17

9.1 Solids tank

IMPORTANT: This chapter does not apply to the separators with sludge transfer
units (STU) from GEA Westfalia Separator.

• There should always be separate sol-

ids tanks (also called sludge tanks) for
the lube oil and fuel systems.
• A tank heating system (3) must be
installed depending on the viscosity
and ambient temperature respectively.
• The general designs and constructions
are subject to the valid regulations.

Fig. 52

1 Monitoring
2 Ventilation
3 Tank heating
4 Utilizable volume

Minimum volume of the solids tank

Volume Maximum usable volume
Separator
(l) (%)
...SD 2 80 60
...SD 6 200 60
...SD 18 200 60
...SD 35 300 60
...SD 60 300 60
...SE 5 80 60
...SE 10 200 60
...SE 20 200 60
...SE 30 250 60
...SE 40 300 60
...SE 80 300 60
...SE 120 450 60

9.2 Solids tank ventilation

The following criteria must be taken into consideration when ventilating the tank:
• Installation in accordance with the guidelines of the classification societies
• Controlled discharge of oil and water vapours
• An uncontrolled discharge of the solids (e.g. sludge) must be avoided.
• The vent lines of the solids tank must be laid so that a suction effect is created.
This suction effect must be strong enough to ensure that the air geneated by the
running separator can be ld off under all operating conditions (see chapter
"Venting the separator room").
The volume of air generated during each bowl ejection must additionally be tak-
en into account.

68 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Solids tank

Bowl top
Volume
Separator
(l)
...SD 2 1
...SD 6 1.5
...SD 18 3
...SD 35 8
...SD 60 21
...SE 5 1
...SE 10 2
...SE 20 3.6
...SE 30 6
...SE 40 10
...SE 80 23
...SE 120 42

• Vent lines may not be laid horizontally.

o
They must have a slope of at least 5 .

• When laying vent lines, avoid water

pockets.

Fig. 53

• All possible bends in the vent lines

must be arranged stepwise.

Fig. 54

GEA Westfalia Separator Group 69

Solids tank 2058-9601-020 / 04.08.17

9.2.1 Solids tank venting

• IMPORTANT: Connect the solid tank vent to the local venting system only.

Separators
• If one or more separators are connected to a solids tank, the nominal sizes DN
from the following table must be used.

Separators Solids tank venting

per solids DN in mm
tank ...SD 2 ...SD 6 ...SD 18 ...SD 35 ...SD 60
1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150

...SE 5 ...SE 10 ...SE 20 ...SE 40 ...SE 80 ...SE 120

...SE 30
1 50 80 80 125 125 125
2 50 100 100 150 150 150
≥3 80 125 125 150 150 150

• When combining separator models at a solids tank, the total number of all sepa-
rators must be used as a basis and the nominal width DN of the largest model
must be used.

Separators with sludge transfer units (STU)

• If one or several separators with sludge transfer unit (STU) are connected to the
venting system, the standard tank vents of the STU must be equipped with ex-
tensions in accordance with the following table. The extension must, if possible,
be executed from the existing pipe socket or at the latest from the hose piece
supplied.

Separators Solids tank venting

per solids DN in mm
tank ...SD 2 ...SD 6 ...SD 18 ...SD 35 ...SD 60
1 50 80 80 125 125
2 50 100 100 150 150
≥3 80 125 125 150 150

...SD 20
...SD 5 ...SD 10 ...SD 40 ...SD 80 ...SD 120
...SD 30
1 50 80 80 125 125 125
2 50 100 100 150 150 150
≥3 80 125 125 150 150 150

• When combining separator models with STU to a manifold, the total number of
all separators must be used as a basis and the nominal width DN of the largest
model must be used.

70 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Solids tank

Example:
2 separators OSE 40 with STU and 1 separator OSE 10 with STU at common man-
ifold.
 Extend tank venting for each separator OSE 40 to DN 125.
 Extend tank venting for each separator OSE 10 to DN 80.
 Prepare manifold for 3 tank ventings in DN 150.

9.2.2 Set-up of the solids tank venting

The nominal width DN is specified in the table above (see chapter "Solids tank
venting").

. Solids tank with one separator

Fig. 55

Solids tank with several separators

Fig. 56

Solids tank with surge plates

A solids tank with surge plates is required
if the movements of the ship cause a
malfunction in the level monitoring.
• If surge plates are used, each individ-
ual section must be vented.
• The vent lines must be joined.

Fig. 57

GEA Westfalia Separator Group 71

Solids tank 2058-9601-020 / 04.08.17

9.3 Solids discharge lines

• IMPORTANT: This piping arrange-

ment is not permissible.

Fig. 58

• The solid discharge lines must, if pos-

sible, always be vertical.
• The solids discharge line must always
end 50 – 100 mm below the tank top.
• The solid discharge line must never be
located below the maximum level in
the solids tank.
• The maximum level in the solids tank
must be monitored with the aid of a
level switch.
• The pipeline network of the solids dis-
charge lines must be attached without
reduction and with compensators.
Fig. 59
• The length of 2 m may not be exceed-
ed without trace heating.

• If there is a deviation from the vertical

arrangement, an angle of 45° must not
be exceeded.

Fig. 60

72 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Solids tank

9.3.1 Solids discharge lines with shut-off flap

Fig. 61

• A shut-off valve (4) in the solids discharge line (1) prevents vapours from enter-
ing a stationary separator while another separator is operating.
• If more than one separator is used for a solids tank, a shut-off flap (4) must be
installed in the solids discharge line (1).
GEA Westfalia Separator recommends monitoring the shut-off flap (4) by means
of a limit switch. It prevents the separator from being switched on when the shut-
off flap is closed.
• When several separators or separators with sludge transfer unit are connected
to a vent manifold, a shut-off flap (4) must be installed in the solids discharge
line (1). Alternatively, the shut-off flap (4) can also be fitted in the respective line
of the solids tank vent (3) of the STU.
• GEA Westfalia Separator recommends monitoring the shut-off flap (4) by means
of a limit switch. It prevents the separator from being switched on when the shut-
off flap is closed.
• Shut-off flaps (4) are not included in the standard supply schedule of GEA West-
falia Separator. They can, however, be delivered by GEA Westfalia Separator.
• Centri-Packs kids or modules delivered with a solids tank from GEA Westfalia
Separator and equipped with more than one separator are always delivered with
shut-off flaps.

GEA Westfalia Separator Group 73

Solids tank 2058-9601-020 / 04.08.17

9.3.2 Standard installation of shut-off flaps

...SD- and ...SE separators

Fig. 62

1 Solids tank discharge line

2 Hood and frame drain
3 Solids tank venting
4 Shut-off flap

• IMPORTANT: The shut-off flaps must be open during separator operation.

• The discharge lines (1) and (2) must be installed as shown in the illustration be-
low.

Shut-off flap
• The solids discharge line must always
end below the solids tank cover.
• For the dimension X see chapter "Sol-
ids discharge lines", first figure.

Fig. 63

1 Shut-off flap
2 Flange
3 Pipe
4 Hose (is delivered with the separator)
5 Solids tank cover

74 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Solids tank

9.4 Operating and dirty water discharge lines

• IMPORTANT: Operating and dirty water discharges may not be led into public
sewage systems, draining ditches and waters.
- Comply with environmental protection legislation.
• The discharge lines for operating and waste water can be conveyed into a sepa-
rate tank for oily water.
• The pipeline network for the operating and waste water must be attached verti-
cally, without reduction and with vibration compensators. There is no upper
length limit.

Separators ...SD, ...SE and OTC

• The water discharge must be im-

mersed (longitudinal / transverse incli-
nation)
• The dimension h1 is:
- min. 50 mm for shipboard operation,
- min. 20 mm for onshore operation,

Fig. 64

1 Hood and frame drain

2 Solids tank discharge line
3 Solids tank venting

• If a siphon is installed, the frame drain

does not have to be immersed to un-
der the minimum fill level, as a liquid
seal is ensured.
• Dimensions h1 and h2 are given in the
table below.

Fig. 65

1 Hood and frame drain

2 Solids tank discharge line
3 Solids tank venting
4 Siphon for hood and frame drain
5 Solids tank discharge line

GEA Westfalia Separator Group 75

Solids tank 2058-9601-020 / 04.08.17

Siphon length (mm)

Separator
h1 h2
...SD 6
200 150
...SD 18
...SD 35
300 200
...SD 60
...SE 5
...SE 10
200 150
...SE 20
...SE 30
...SE 40 200
...SE 80 300
250
...SE 120
…TC 2 - -
…TC 3 - -
…TC 5 - -
…TC 10 - -
…TC 20 - -

76 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10 Electrical installation

10.1 Installing control cabinets ........................................................................ 78

GEA Westfalia Separator Group 77

Electrical installation 2058-9601-020 / 04.08.17

10.1 Installing control cabinets

• Control cabinets may only contain electrical components, assemblies or systems
specified in the circuit diagram.
• Incorrect and improper installation discharges the supplier from his warranty ob-
ligation.

10.1.1 Installation site and operation

• The control cabinets may not be installed in the open.
• Select the installation site so that
- the control cabinet does not come in contact with dust and corrosive atmos-
phere.
- the control cabinet is not installed in an excessively moist or damp environ-
ment.
- the sun does not shine on the control panel or the displays since this would
make operation and monitoring more difficult.
- heating up of the controls is avoided.

• If necessary, check screwed connections and plug-in connections for reliable

contact.
• Connect the thermostat-controlled control cabinet heating to an external energy
source and switch on to avoid damage.
• The control cabinet heating must be switched on before the temperature drops
below the dew point.
Dewing can occur during the night which is not good for the electrical compo-
nents.
• Check that the mains voltage and frequency correspond to the connection data
of the control system (see nameplate).

Permissible installation and operation data:

Voltage fluctuations +/- 10 % of the mains voltage

Frequency fluctuations +/- 2 % of the mains frequency
o o
Ambient temperatures + 5 to + 45 C (41 to 113 F)
o o
Air humidity max. 50 % at 40 C (104 F)
o o
max. 90 % at 20 C (68 F)
Installation height up to 1000 m above sea level
o o
Transport temperatures – 25 to + 55 C (–13 to 131 F)

78 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.1.2 Control cabinet D10

Control cabinet configuration (front

view)

Fig. 66

1 Interlock
2 Control unit
3 OFF/ON keys for separator
4 OFF/ON keys for product feed pump
5 Manual swiches for optional function
6 Main switch

GEA Westfalia Separator Group 79

Electrical installation 2058-9601-020 / 04.08.17

Control cabinet configuration (inner

view)

Fig. 67

1 Isolator amplifier for analog output (option)

2 WMS-Relais (WMS = Water Content Monitoring System), if applicable
3 Full motor protection module
4 Interface relay
5 Auxiliary contactor
6 Main contactor
7 Current transformer
8 Power supply for PLC and valves
9 Connection strip
10 Control transformer for heating and air (option)
11 Main switch
12 Control voltage transformer (option)
13 Motor protection switch
14 Safety cut out

80 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.1.3 Control cabinet E40

Control cabinet configuration (front

view)

Fig. 68

1 Interlock
2 Control unit E40
3 OFF/ON keys for separator
4 OFF/ON keys for product feed pump
5 MANUAL/0/AUTOMATIC selector switch for solids pump (option)
6 Main switch

GEA Westfalia Separator Group 81

Electrical installation 2058-9601-020 / 04.08.17

Control cabinet configuration (inner

view)

Fig. 69

1 Door locking devices (180°)

2 CPU / expansion modules
3 Power supply unit (24 V DC)
4 Switch amplifier (optional)
5 Interface relay
6 Duct for wiring
7 Terminal strip
8 Motor starter
9 Contactor
10 Motor protection switch
11 Safety cutout
12 Control transformer (option)

82 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.1.4 Control cabinet IO

Fig. 70 Control cabinet configuration (front view)

1 Interlock
2 Control unit IO
3 OFF/ON keys for separator
4 OFF/ON keys for product feed pump
5 MANUAL/0/AUTOMATIC selector switch for solids pump (option)
6 Main switch

GEA Westfalia Separator Group 83

Electrical installation 2058-9601-020 / 04.08.17

Fig. 71 Control cabinet configuration (inner view)

1 Door locking devices (180°)

84 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.1.5 Assembly example for control cabinets

Fig. 72

1 Gasket (10.5 x 23 x 5)
2 Threaded bolt (M 8) (embedded in the wall)
3 Washer
4 Rear panel of the control cabinet
5 Washer
6 Wall

• The control cabinet

- must be allocated to the respective separator by means of a code.
- must be mounted on a frame or a wall in the vicinity of the separator.
• It must be possible to open the control cabinet door wide so that the door fas-
tener can lock in place.
• Select the installation site so that
- the control cabinet can be easily operated and monitored.
- an ambient temperature of 50 °C (122 °F) is not exceeded. If necessary, en-
sure that an adequate supply of fresh air is present.
• If the control cabinet is mounted on a wall, a wall clearance of 20 mm must be
observed to achieve a vibration-free fastening arrangement.
• Although the buttons and switches as well as the electronic control unit are pro-
tected against moisture by the protective foil and door seal, the control cabinet
may nevertheless not be installed in an excessively damp and moist environ-
ment.
• IMPORTANT: To keep the temperature constant inside the control unit after
starting, the main switch should remain switched on even when the separator is
at a standstill.

10.1.6 Electrical connection

• The control system is designed for the connection voltage specified on the
nameplate in the control cabinet.
• In the case of a version without motor starter, the rated connection voltage is
115 VAC or 230 VAC, which must be protected by a 6-A slow blow fuse.

GEA Westfalia Separator Group 85

Electrical installation 2058-9601-020 / 04.08.17

10.1.7 Type of protection

• Type of protection IP 54 applies as a minimum for control cabinets set up in the
vicinity of the separator or skid.
• Cable ducts, fans or other openings made afterwards must comply with the said
type of protection as a minimum requirement.

10.1.8 External voltages

• The deenergized contacts of the output modules
- carry foreign voltage (even if the main switch is off!).
- can be determined by the orange cable.
- can be used up to 250 VAC for external control systems.
• A cross-section of 1.5 mm Cu is appropriate for all control lines and interlocking
2

lines.

10.1.9 Shipboard operation

• The standard control cabinets are equipped with halogen-free, oil-resistant plas-
tic.
• Only cables of type "MGCH“ conforming to DIN 89158.
• All cables must meet the test requirements for the spread of fire when bundling
cables in accordance with IEC 60332-3 or IEEE 45-18.13.
• All cable materials must be halogen-free in accordance with IEC 60754-1 and
must not generate toxic gases in accordance with IEC 60754 and no corrosive
gases in accordance with IEC 60754-2.
• All cables must be approved by the responsible classification society.
• Insulation resistance 0.6/1KV
• Standard: Nexans MPRX 0.6/1kV
• Connecting and control cables can be laid jointly without clearance
• IMPORTANT: In the case of HFO separators in series operation, the signal ex-
change between the control cabinets must be in accordance with the circuit dia-
gram (see chapter "Electromagnetically compatible installation").

Cable glands for shipboard installation

Female Cable outer Grounding device +

Cable gland
thread Ø (mm) Design of the inner parts

M 16 x 1,5 4 – 11 M 24 x 1,5
M 20 x 1,5 8 – 13 M 24 x 1,5
M 25 x 1,5 11 – 17 M 36 x 1,5
M 32 x 1,5 15 – 21 M 36 x 1,5
M 40 x 1,5 19 – 28 M 36 x 1,5

86 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.1.10 Onshore operation

• The local regulations and guidelines of the plant operator must be complied with.
• "Ölflex" cables are normally used and "NSSHÖU" for outer installation.
• Commercially available cable glands can be used.
• Separate cable routing must be used for connecting and control lines.
• Cable entries with plastic or metal glands are permitted.

10.2 EMC-compliant installation

• The control cabinet is designed to meet requirements for electromagnetic com-
patibility (EMC).
• The following must be taken into consideration for EMC-compliant electrical in-
stallation:
- Grounding straps
- Equipotential bonding
- Shielding of cables
- Separate cable routing
- Use of cut-off elements in the case of inductance
• In the case of HFO series operation, procedure must be in accordance with the
circuit diagram below.

Fig. 73

A Switch ON
B Control cabinet HFO No. 1
C Control cabinet HFO No. 2
D Connecting terminals
F Cable type
E Customer shipboard installation

• IMPORTANT: use only data cable UNITRONIC-BUS-FD P L2/F.I.P

2
(1 x 2 x 0.25 mm + screen).

GEA Westfalia Separator Group 87

Electrical installation 2058-9601-020 / 04.08.17

• IMPORTANT: Do not lay data cables directly next to connecting cables since
this can cause problems with the electromagnetic compatibility.
• Pay attention to the different software statuses of the control system.
- 1. Unit has the MPI addresses 1 / 2
- 2. Unit has the MPI addresses 3 / 4
- 3. Unit has the MPI addresses 5 / 6
• Faulty or broken cable connections are displayed with error code no. 551.
- Check all connections.

10.3 Solenoid valves

Only original solenoid valves with integrated suppressor diodes and protection
against battery discharge in the connection head may be used for the filling, dis-
placement and operating water lines (see chapter "Use only original spare parts").

10.3.1 Solenoid valve block

This diagram shows an original valve

block which is used in filling, displace-
ment and operating water lines.

Fig. 74

Connections:

Fig. 75

A Connecting terminal + 24 V DC
B Connecting terminal + 0 V DC
C Grounding
D Status LED

88 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.3.2 Sensor block

The sensor block serves to measure pressure, to detect oil or water and to control
the product flows. Depending on the separator version, it can consist of the parts
set out below that are wired to the terminal box.

Fig. 76

1 Pressure transmitter (product discharge line)

2 Pressure transmitter (unitrolplus system – SMS-function)
3 2/2-way solenoid valve (water discharge)
4 2/2-way solenoid valve (circuit)
5 Water detector (unitrolplus system – WMS function)
6 Test flange (product discharge pressure)
7 Test flange (circulation pressure unitrolplus system)
8 Terminal strip and cabling

GEA Westfalia Separator Group 89

Electrical installation 2058-9601-020 / 04.08.17

10.3.3 Terminal box

• All solenoid valves and supervisory equipment are installed ready-to-connect in
a local terminal box on the separator.
• The connection to the control cabinet must be created with the aid of a connect-
ing cable in accordance with the order-specific circuit diagram.

Separator without sensor block (example)

Fig. 77

90 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

Separator with sensor block (example)

Fig. 78

10.4 Double thermometer PT 100

The double thermometer (1) serves to

monitor and display the temperature of
the dirty oil after the pre-heater. It also
regulates the required separating tem-
perature.

IMPORTANT: The double thermometer

(1) is used only in conjunction with a
control system.

Fig. 79

GEA Westfalia Separator Group 91

Electrical installation 2058-9601-020 / 04.08.17

Connection plan

• The double thermometer (1) is inte-

grated in the 3/2-way piston control
valve.
• All sensors must be installed so that
they are continuously flushed with oil.

Fig. 80

10.5 Electric motors and sensors

• Connection of electric motors and sensors with the aid of a cable loop enables
easy replacement and function testing of the components (see examples).

Example 1: Electric motor

Fig. 81

92 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

Example 2: Sensor

Fig. 82

10.6 Execution of the lectrical installation

The following standards and guidelines must be taken into consideration in the
electrical installation unless the specifications and standards of classification socie-
ties have to be met:
• EN 60204-1 or VDE 0113-1
Safety of machines - Electrical equipment of machines - Part 1: General re-
quirements
• Low Voltage Directive 73/23/EC
• Electromagnetic Compatibility 89/336/EC
• …

10.6.1 Voltage equalization of the separator

IMPORTANT: Protective grounding is a

measure which in the event of a fault,
routes a hazardous contact voltage to
earth.

• The separator must always be

grounded.
The grounding connection is marked
with this symbol (see separator frame).

GEA Westfalia Separator Group 93

Electrical installation 2058-9601-020 / 04.08.17

• Including the insulated installed sepa-

rator in the voltage equalization of the
installation is done via the voltage
equalization connection on the motor
side.

• If there is no protective conductor in-

corporated in multi-core cables (e.g., in
the armoured marine cable), the drive
motor must also be integrated in the
equipotential bonding.
The same applies for pump motors and
electric pre-heaters.
Fig. 83

, • The cross-section of the equipotential

bonding cable, which is normally insu-
lated green-yellow, is connected to the
largest external equipotential bonding
cable in the customer network.

• In practice, table 1 from EN 60204-1 is

used for this.

• GEA Westfalia Separator chooses:

2 2
10 mm < S < 25 mm Cu

Fig. 84

10.6.2 Equipotential bonding of the electric heater

Fig. 85

94 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.6.3 Equipotential bonding of the foundation plate

• The customer must fit a marked con-

necting bolt to the foundation frame for
equipotential bonding.

Fig. 86

Fig. 87

GEA Westfalia Separator Group 95

Electrical installation 2058-9601-020 / 04.08.17

10.6.4 Equipotential bonding of the control cabinet

• The connection is via the PE bar or terminal inside the control cabinet to the
frame connection.

PE connection

Fig. 88

PE connection

Fig. 89

PE connection

Fig. 90

96 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Electrical installation

10.7 Electric motors procured by the customer

• When the motors are procured by the customer, they must have the following
specifications and comply with the following standards:

Design IM B5* according to IEC 34 – Part 7)

Rating Classification according to IEC 72 – Teil 2
Type of protection IM B5 according to IEC 34 – Part 5
Vibration severity Quality grade N * / S *(according to IEC 34 –
Part 14)
Full key balanced * / Half-key balanced *
Synchronous speed 50 Hz 60 Hz
3000 * / 1500 * 3600 * / 1800 *
Type of cooling 1C411 according to IEC 34 – Part 6
Flange sizes according to IEC 72
Shaft sizes according to IEC 72
Direction of rotation According to IEC 34 – Part 8
Insulation material class F according to IEC 34 – Part 1
Motor protection PTC thermistors as full motor protection
(PTC = Positive Temperature Coefficient)

• The PTC resistors must be fitted in the end

windings - one per strand.
• PTC resistors – temperature feelers which
are mounted on the winding package from
the outside are not acceptable.
Operating mode SI according to IEC 34 – Part 1

* depending on the separator type

IMPORTANT: Consequential damage to the separator caused by motors provided

by the customer cannot be asserted as warranty claims with GEA Westfalia Sepa-
rator.

GEA Westfalia Separator Group 97

Electrical installation 2058-9601-020 / 04.08.17

Note
注释
Noter
Notas
Notes
‫وﺗﻼﺣظ‬
Notater
Notatki
Notizen
Notities
Бележки
Pastabos
Märkmed
Σημειώσεις
Anotaciones
Для записей
Muistiinpanot

98 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Spare parts

11 Spare parts

11.1 Use only genuine spare parts. ............................................................... 100

GEA Westfalia Separator Group 99

Spare parts 2058-9601-020 / 04.08.17

11.1 Use only genuine spare parts.

All spare parts, wear parts and operating materials are originally packed by GEA
Westfalia Separator.

The original packing is provided with the

marking shown.

Fig. 91

WARNING Danger due to defective spare parts

Non-genuine or non-approved spare parts or operating materials reduce the avail-

ability of the centrifuge.
Non-genuine or non-approved spare parts or operating materials reduce the avail-
ability of the centrifuge.
 Use only genuine spare parts from GEA Westfalia Separator to assure the oper-
ating safety and optimum availability of the centrifuge.

100 GEA Westfalia Separator Group

2058-9601-020 / 04.08.17 Spare parts

GEA Westfalia Separator Group 101

We live our values.
Excellence • Passion • Integrity • Responsibility • GEA-versity

GEA Germany
GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1 Tel +49 2522 77-0 [email protected]
59302 Oelde, Germany Fax +49 2522 77-2950 gea.com
GRAFICAL SYMBOLS ACCORDING TO DIN ISO 10628-2 (DIN EN 62424)
GRAPHISCHE SYMBOLE IN ANLEHNUNG AN DIN ISO 10628-2 (DIN EN 62424)

GEA EQUIPMENT HEATER AND COOLING EQUIPMENT PUMPS / PUMPEN SEPARATION EQUIPMENT MIXING AND MILLING EQUIPMENT
WÄRMEAUSTAUSCHER ABSCHEIDER MISCHER UND MÜHLE

DEFOAMING PUMP PUMP (GENERAL)

STATIC MIXER
ENTSCHÄUMUNGSPUMPE PLATE HEAT EXCHANGER PUMPE (GENEREL) DOUBLE BASKET FILTER
STATISCHER MISCHER
PLATTENWÄRMEAUSTAUSCHER DOPPELTER KORBFILTER
SEPARATOR
BELT DRIVE
FINISCHER CENTRIFUGAL PUMP
DYNAMIC MIXER
NACHWÄSCHER KREISELPUMPE
DYNAMISCHER MISCHER
CONVEYING
TUBE BUNDLE HEAT EXCHANGER
FLOUR MIXER ROHRBÜNDELWÄRMEAUSTAUSCHER DIAPHRAGM PUMP FÖRDERUNG
MEMBRANPUMPE MALAXEUR
MEHLMISCHER
SCREW CONVEYOR MALAXEUR
SCHNECKENFÖRDERER PHI_INSERTPOINT

SEPARATOR ECCENTRIC SCREW PUMP

GEAR DRIVE VESSELS / BEHÄLTER WASSERKÜHLER EXZENTERSCHNECKENPUMPE AGITATOR
CONVEYOR BELT
WATER COOLER RÜHRWERK
FÖRDERBAND

PISTON PUMP AGITATOR

VESSEL BASIC SYMBOL
BEHÄLTER BASIS SYMBOL
KOLBENPUMPE CONVEYOR BELT RÜHRWERK
FÖRDERBAND
AIR COOLER
LUFTKÜHLER
DISPLACEMENT PUMP
VERDRÄNGUNGSPUMPE MILL
SEPARATOR MÜHLE
DIRECT DRIVE COMPRESSING
VERDICHTER
CONICAL BOTTOM VESSEL VACUUM PUMP
STEAM / WATER COIL
BEHÄLTER MIT KONISCHEM BODEN VAKUUMPUMPE
DAMPF / WASSER ROHRSCHLANGE
COMPRESSOR
VERDICHTER
STEAM JET INJECTOR
STRAHLPUMPE
HEAT EXCHANGER VENTILATOR
WÄRMEAUSTAUSCHER VENTILATOR
DOME ROOF VESSEL
SEPARATOR BEHÄLTER MIT DOMDACH GEAR PUMP
INTEGRATED DIRECT DRIVE ZAHNRADPUMPE
M

SPIRAL HEATER
SCREW PUMP
SPIRALWÄRMETAUSCHER MOTOR / MOTOR
SCHRAUBENSPINDELPUMPE
HORIZONTAL VESSEL
BEHÄLTER HORIZONTAL
DECANTER ELECTRIC MOTOR
M ELEKTROMOTOR
GREASE PUMP
TUBULAR PREHEATER
FETTSCHMIERPUMPE Processing functions for (N) actuators - motors
BALANCE TANK RÖHRENVORWÄRMER
AUSGLEICHSBEHÄLTER Verarbeitungsfunktionen für (N) Aktoren - Motoren
NS On / Off
An/ Aus
ROTARY BRUSH STRAINER CYCLONE FC normal overload For small loads
DREHBÜRSTENSIEB ZYKLON NCN
FU Normal Overload Bei geringen Belastungen
350 mm

TUBULAR PREHEATER NCH FC high overload Preset

RÖHRENVORWÄRMER FU High Overload Voreinstellung
OPERATING WATER SIPHON
STEUERWASSERSIPHON
350 mm

ELECTRIC PREHEATER
ELEKTROVORWÄRMER
Aktualisierung der Symbole D. Bregenhorn
H Updating the symbols 04.05.2018
SETTLING VESSEL
ABSETZBEHÄLTER Revision Revisionsbeschreibung Rev.-Datum Rev.-Name
Revision Description of Revision Rev.-Date Rev.-Name
Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 05.07.2017 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 1/7 A2
wir uns alle Rechte vor.
SYMBOLS AND CODE LETTERS FOR MSR ACCORDING TO DIN EN 62424 - CATEGORY
BILDZEICHEN UND KENNBUCHSTABEN FÜR MSR IN ANLEHNUNG AN DIN EN 62424 - KATEGORIE

Code letter /
Kenn- Application Verwendung
buchstabe
Analysis Analyse PCE CATEGORY PCE PROCESSING (NEXT LETTER)
A
PCE KATEGORIE PCE VERARBEITUNGSFUNKTION (FOLGEBUCHSTABEN)
Burner control, Brennersteuerung,
B flame monitoring Flammenüberwachung A ANALYSIS
Freely usable ANALYSE
C Frei verwendbar
N S T AH PART OF MCC OR PLC B BURNER CONTROL/ FLAME DETECTION
D Density Dichte xxx-9-xxx/M1 xxx-9-xxx FUNKTION IN DER STEUERUNG BRENNERSTEUERUNG/ FLAMMENÜBERWACHUNG
E Electrical voltage Elektrische Spannung D DENSITY
DICHTE
F Flow rate Durchfluss TE LOCAL MEASURING ELEMENT E ELECTRICAL VOLTAGE
G Distance, length, position Abstand, Länge, Stellung
M xxx-9-xxx/B1 LOKALER MESSAUFNEHMER ELEKTRISCHE SPANNUNG
F FLOW
Manual input, DURCHFLUSS
H Handeingabe, Handgriff
manual intervention G DISTANCE, LENGHT, POSITION, STRETCHING
WEG, LÄNGE, POSITION, AUSDEHNUNG
I Electrical current Elektrischer Strom
H MANUAL
J Electrical output Elektrische Leistung MANUELL

K Time-based functions Zeitbasierte Funktionen MEASURING AND CONTROL EXAMPLES I CURRENT

ELEKTRISCHER STROM
MESS - UND REGELUNGSBEISPIELE
L Filling level Füllstand J POWER
LEISTUNG
M Humidity Feuchte 0 - xx m³/h 0 - xx bar K TIME
ZEIT

•
Regulating member FI PI
▲
N Stellglied ( Motor) ■
(motor) xxx-9-xxx xxx-9-xxx
L LEVEL
NIVEAU
0 Optical measurement Optische Messung xxx-9-xxx/B1
xxx-9-xxx/B1 DN M MOISTURE
DN FEUCHTIGKEIT
P Pressure Druck
N ACTUATOR (MOTOR)
Q Quantity or number Menge oder Anzahl 0 - xx m³/h STELLGLIED (MOTOR)

R Radiation variables Strahlungsgrößen

FICALAH
O OPTICAL
xxx-9-xxx OPTISCH

S
Speed, speed of rotation, Geschwindigkeit, Drehzahl, GSH/GSL FIT P PRESSURE
frequency Frequenz YC1 xxx-9-xxx/B1 DRUCK

T Temperature Temperatur Q QUANTITY

xxx-7-xxx DN MENGE, ZÄHLER
U Do not use Nicht benutzen DN
NO R RADIATION QUANTITY
0 - xx bar
STRAHLUNGSMENGE
V Vibration, oscillation Vibratin, Schwingung PAL S SPEED, rpm, FREQUENCY
xxx-9-xxx GESCHWINDIGKEIT, rpm, FREQUENZ
W Weight, mass Gewicht, Masse
PIS T TEMPERATURE
X Other variables *1 Sonstige Größen *1 xxx-9-xxx/B1
TEMPERATUR
Regulating member DN V VIBRATION
Y Stellglied (Ventil) VIBRATION
(valve)
W WEIGHT, MASS
Z Freely usable Frei verwendbar GEWICHT, MASSE
Y ACTUATOR (VALVE)
STELLGLIED (VENTIL)
LOCAL DISPLAY RELEVANT TO GMP
•

LOKALE ANZEIGE GMP RELEVANT

CENTRAL CONTROL CENTER RELEVANT TO SAFETY

ZENTRALER LEITSTAND
▲ SICHERHEITSRELEVANT
H Aktualisierung der Symbole
Updating the symbols 04.05.2018 D. Bregenhorn

Revision Revisionsbeschreibung Rev.-Datum Rev.-Name

Revision Description of Revision Rev.-Date Rev.-Name
LOCAL CONTROL PANEL
LOKALER STEUERSCHRANK ■ RELEVANT TO QUALITY
QUALITÄTSRELEVANT
Datum
Date
Name
Name
Beschreibung
Description
Zeichnungs.-Nr.
Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 26.03.2018 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 2/7 A2
wir uns alle Rechte vor.
SYMBOLS AND CODE LETTERS FOR MSR ACCORDING TO DIN EN 62424 - PROCESS
BILDZEICHEN UND KENNBUCHSTABEN FÜR MSR IN ANLEHNUNG AN DIN EN 62424 - PROZESS

Kenn- Appplication Verwendung

buchstabe
A Alarm, message Alarm, Meldung PCE CATEGORY PCE PROCESSING (NEXT LETTER)
PCE KATEGORIE PCE VERARBEITUNGSFUNKTION (FOLGEBUCHSTABEN)
B Limit, restriction Beschränkung, Eingrenzung
A ALARM/ NOTIFICATION
C Control Regelung ALARM/ MELDUNG
D Difference Differenz N S T AH PART OF MCC OR PLC B LIMITATION / DEFINING
xxx-9-xxx/M1 xxx-9-xxx FUNKTION IN DER STEUERUNG BESCHRÄNKUNG/ EINGRENZUNG
E Element Element
C CONTROLLER
Ratio Verhältnis REGLER
F
TE LOCAL MEASURING ELEMENT DIFFERENCE
G Not applicable Nicht anwendbar M xxx-9-xxx/B1 LOKALER MESSAUFNEHMER
D
DIFFERENZ
Top limit value, oberer Grenzwert, E ELEMENT
H on, open ELEMENT
an, offen
Analogue display Analoganzeige F PROPORTION
I PROPORTION
J Not applicable Nicht anwendbar H UPPER LIMIT/ ON/ OPEN
OBERER GRENZWERT/ AN/ OFFEN
K Not applicable Nicht anwendbar MEASURING AND CONTROL EXAMPLES I INDICATION
Bottom limit value, unterer Grenzwert, MESS - UND REGELUNGSBEISPIELE ANZEIGE
L aus, geschlossen LOWER LIMIT/ OFF / CLOSED
off, closed L
UNTERER GRENZWERT/ AUS/ GESCHLOSSEN
M Not applicable Nicht anwendbar 0 - xx m³/h 0 - xx bar
O LOCAL OR PCS STATUS OF BINARY SIGNALS

•
FI PI
N Not applicable Nicht anwendbar ▲ LOKALE ODER PCS STATUSANZEIGE VON BINÄRSIGNALEN
xxx-9-xxx xxx-9-xxx ■
lokale oder Q SUMMARY
Local or PCS status xxx-9-xxx/B1 SUMME
0 PCS Statusanzeige xxx-9-xxx/B1 DN
display of binary signals
von Binärsignalen DN R RECORDED VALUE
AUFGEZEICHNETER WERT
P Not applicable Nicht anwendbar 0 - xx m³/h S BINARY CONTROL FUNCTION OR SWITCHING FUNCTION
FICALAH BINÄRE STEUERUNGSFUNKTION ODER SCHALTFUNKTION
Q Integral, sum Integral, Summe
T TRANSMITTER
xxx-9-xxx

R Recorded value Aufgezeichneter Wert GSH/GSL FIT TRANSMITTER

YC1
Y CALCULATOR FUNCTION
xxx-9-xxx/B1
Binary control function Binäre Steuerfunktionen RECHENFUNKTION
S or switching function oder Schaltfunktion xxx-7-xxx DN BINARY CONTROL FUNCTION OR SWITCHING FUNCTION
(not relevant to safety) (nicht sicherheitsrelevant) DN
NO Z (RELEVANT SAFETY)
0 - xx bar BINÄRE STEUERUNGSFUNKTION ODER SCHALTFUNKTION
T Transmitter Transmitter PAL (SICHERHEITSRELEVANT)
xxx-9-xxx
U Not applicable Nicht anwendbar
PIS
V Not applicable Nicht anwendbar xxx-9-xxx/B1
DN
W Not applicable Nicht anwendbar

X *1 *1

Y Calculating function Rechnerfunktion

Binary control function Binäre Steuerfunktionen Aktualisierung der Symbole
H 04.05.2018 D. Bregenhorn
Z or switching function oder Schaltfunktion Updating the symbols

( relevant to safety) (sicherheitsrelevant) Revision

Revision
Revisionsbeschreibung
Description of Revision
Rev.-Datum
Rev.-Date
Rev.-Name
Rev.-Name
Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 26.03.2018 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 3/7 A2
wir uns alle Rechte vor.
ACCESSORIEST LIST
Example/ Beispiel: 1 60 - 3 - 001 / M1
LEVEL 4 / EBENE 4 ANHÄNGE
Accessory tag: 1 letter / Zubehör: 1 Buchstabe
Count number: 1 digit / Zählnummer: 1 Zahl LEVEL 4 / EBENE 4

LEVEL 3 / EBENE 3 MEASURING INSTRUMENTS

B1
COMPONENT TAGGING Component tag: 1 digit / Komponentennummer: 1 Zahl
MESSGERÄTE
Count number: 3 digits / Zählnummer: 3 Zahlen MOTOR
KOMPONENTENBESCHREIBUNG M1
MOTOR
LEVEL 2 / EBENE 2 ILUMINATION
L1
Subsection: 2 digits / Untersektion: 2 Zahlen BELEUCHTUNG

LEVEL 1 / EBENE 1 GSH / GSL LIMIT SWITCHES

GRENZSCHALTER
Section: 1 digit / Sektion: 1 Zahl
YS1 PILOT VALVES - OPEN / CLOSE
STEUERVENTILE - AUF / ZU

YC1 REGULATING VALVES

STELLARMATUR GEREGELT

YD DIRECT ACTUATED SOLEVOID VALVE

DIREKT GESTEUERTES MAGNETVENTIL
Example/ Beispiel: FAT - 160 PL004 - D4404S52 - WI40 HTe
LEVEL 6 / EBENE 6
Heat tracing specification: 3 letters
Begleitheizungsspezifikation: 3 Buchstaben

LEVEL 5 / EBENE 5
Insulation specification / Isolierspezifikation
Insulation type: 2 letters / Isoliertyp: 2 Buchstaben
Insulation thickness in mm: 2 digits / Isolierstärke in mm: 2 Zahlen

LEVEL 4 / EBENE 4
PIPING DESCRIPTION Piping specification / Rohrleitungsspezifikation
Standard: letter(s) / Norm: Buchstabe(n)
ROHRLEITUNGSBESCHREIBUNG Material: digits / Material: Zahlen
Connection type: letter(s) / Anschlussart: Buchstabe(n)
Seal material: digits / Dichtungswerkstoff: Zahlen
Note: project-specific (large projects)
Hinweis: projektspezifisch (Großprojekte) LEVEL 3 / EBENE 3
Pipe line number: PL + 3 digits
Rohrleitungsnummer: PL + 3 Zahlen

LEVEL 2 / EBENE 2
Section + subsection number: 3 digits
Sektion + Untersektion Nummer: 3 Zahlen

LEVEL 1 / EBENE 1
Product short code: 2 to 4 letters
Medium Kurzzeichen: 2 bis 4 Buchstaben

Aktualisierung der Symbole D. Bregenhorn

H Updating the symbols 04.05.2018

Revision Revisionsbeschreibung Rev.-Datum Rev.-Name

Revision Description of Revision Rev.-Date Rev.-Name
Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 03.05.2018 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 4/7 A2
wir uns alle Rechte vor.
GRAFICAL SYMBOLS - PIPE FITTINS, VALVES
GRAPHISCHE SYMBOLE - LEITUNGSFITTINGE, ARMATUREN

Actuator, manually operated (secured)

Actuator with rotating system, general

Stellantrieb mit rotierendem System,
Stellantrieb, handbetätigt (gesichert)

Stellantrieb mit Elektromagnet

Stellantrieb mit schrägen Sitz

Stellantrieb mit Elektromotor

Actuator, manually operated

Actuator with electromagnet

PIPE FITTINGS

Stellantrieb mit Schwimmer

Actuator with electric motor

Stellantrieb mit Membrane

Actuator with slanted seat
Valves with safety function Non return fittings

Stellantrieb, handbetätigt

Actuator with diaphragm

Rückschlagarmaturen LEITUNGSFITTINGE

Stellantrieb mit Kolben

Armaturen mit Sicherheitsfunktionen

Stellantrieb mit Feder

Actuator with spring
Actuator with piston

Stellantrieb mit Lift

Actuator with float

Non return fitting

Actuator with lift

Safety valve Rückschlagarmatur
Sicherheitsventil COMPENSATOR

allgemein
KOMPENSATOR
Non return valve
Safety valve Rückschlagventil HOSE
Sicherheitsventil
Valves symbols Non-return flap SCHLAUCH
Symbole Armaturen M Rückschlagklappe
DIRT STRAINER
Double check valve SCHMUTZFÄNGER
Shut-off fitting (general) M Doppelrückschlagventil
Needle valve RESTRICTION ORIFICE
Absperrarmatur (allgemein)
Nadelventil
BLENDE
Gate valve M Needle valve
SIGHT GLASS
Absperrschieber Nadelventil
SCHAUGLAS
Shut-off valve M
GERADE

Absperrventil SIGHT GLASS WITH LIGHT

Pressure valves SCHAUGLAS MIT BELEUCHTUNG
Druckventile
Shut-off flap M
IN-LINE HOUSING
Absperrklappe
PI IN-LINE GEHÄUSE

Stopcock M
Self acting back-pressure regulator
Absperrhahn Constant-pressure valve PULSATION DAMPER
internal sensing
Konstantdruckventil
PI Selbsttätiges Druckminderventil PULSATIONSDÄMPFER
Diaphragm valve M
Membranventil
STEAM TRAP
KONDENSATABSCHEIDER
Control valve M
Regelventil
PI FUNNEL
Pressure reducer with strainer TRICHTER
Pinch valve
Quetschventil Druckminderventil mit Filter
SPRAY BALL
ECK

Angle shut-off fitting PI SPRÜHKOPF

Pressure reducer with strainer and oiler
Absperrarmatur in Eckform
Druckminderventil mit Filter und Öler TRAP
ABSCHEIDER
Three-way shut-off fitting
PI
Dreiwegearmatur AIR FILTER
Maintenance unit
Wartungseinheit LUFTFILTER
Three-way shut-off valve
DREIWEG

Absperr-Dreiwegeventil OIL FILTER

ÖLFILTER
Three-way stopcock
Safety position
Dreiwegehahn
Sicherheitsposition DIFFERENTIAL METERING PISTON
T - Shut-off valve DOSIERKOLBEN
T - Absperrventil
NO NORMALLY OPEN STRAINER
T - Diaphragm valve FEDERÖFFNEND FILTER
T - Membranventil xxx-7-xxx xxx-7-xxx
DN DN

xxx-7-xxx
NC NORMALLY CLOSED
= NO

DN
NC
DISTRIBUTER UNIT
MULTI-

FEDERSCHLIESSEND
PORT

MULTIPORT VERTEILER
MULTIPORT = INDIFFERENT

Aktualisierung der Symbole D. Bregenhorn

H Updating the symbols 04.05.2018

Revision Revisionsbeschreibung Rev.-Datum Rev.-Name

Revision Description of Revision Rev.-Date Rev.-Name
Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 26.04.2018 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 5/7 A2
wir uns alle Rechte vor.
GRAFICAL SYMBOLS - PIPE, PIPE FITTINGS, LABELS, BREAK IDENTIFIERS
GRAPHISCHE SYMBOLE - ROHRLEITUNG, LEITUNGSFITTINGE, BESCHRIFTUNG, TRENNSTELLEN

PIPE SYMBOLS PIPE FITTINGS BREAK IDENTIFIERS

ROHRLEITUNGSSYMBOLE LEITUNGSFITTINGE TRENNSTELLEN

PROCESS MAIN PIPE

FLANGE SET CHANGE IN PIPE LINE ID NUMBER
PROZESS HAUPTLEITUNG
FLANSCHPAAR LEITUNGSNUMMERNWECHSEL

SECONDARY PROCESS PIPE / UTILITIES PIPE

PROZESS NEBENLEITUNG TRI CLAMP
... ...
TRI CLAMP CHANGE IN PIPING CLASS
CROSSING OF PIPES ROHRKLASSENÄNDERUNG
LEITUNGSKREUZUNGEN SCREW COUPLING
VERSCHRAUBUNG
CONNECTION OF PIPES
BLIND FLANGE L ...
LEITUNGSANSCHLUSS SCOPE OF SUPPLY
BLINDFLANSCH
LIEFERGRENZE
CONCENTRIC / EXCENTRIC REDUCER
HOSE CONNECTION
KONZENTRISCHE / EXZENTRISCHE REDUZIERUNGEN
SCHLAUCHVERBINDUNG
... ...
INSTRUMENT AIR / COMPRESSED AIR SCOPE OF SUPPLY
INSTRUMENTENLUFT / DRUCKLUFT SLEEVE LIEFERGRENZE
MUFFE
NITROGEN
STICKSTOFF CONNECTOR
L ... L = GEA WS Supplied and controlled
STUTZEN
INSTRUMENTATION SIGNAL GEA WS liefert und steuert
INSTRUMENTIERUNG SIGNAL P = GEA WS supplied, Customer controlled
INJECTION NOZZEL
GEA WS liefert, Kunde steuert
FLOW DIRECTION SPRITZDÜSE
... ...
FLUSSRICHTUNG C = Customer supplied, GEA WS controlled
Kunde liefert, GEA WS steuert
2%
SLOPE INDICATOR
S = Customer supplied and controlled
PHI_INSERTPOINT PHI_INSERTPOINT

GEFÄLLE Kunde liefert und steuert

LIMITS W = --- (freely definable in project)

GRENZEN (im Projekt frei definierbar)

± 0m REFERENCE SYMBOL FOR LEVEL INDICATION

HÖHENANGABE

BOTTOM
BODEN

ISOLATION
ISOLIERUNG

Aktualisierung der Symbole D. Bregenhorn

H Updating the symbols 04.05.2018

Revision Revisionsbeschreibung Rev.-Datum Rev.-Name

Revision Description of Revision Rev.-Date Rev.-Name
Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

gez.
created 05.05.2015 2323VE GEA Group
D-59302 Oelde
GRAPHICAL SYMBOLS 9901-8104-300
Copyright reserved Blatt / Blätter Format
letzte Änderung We reserve all rights on this drawing Sheet / Sheets Size
last modified 30.01.2018 BREG Für diese Zeichnung behalten GRAPHISCHE SYMBOLE 6/7 A2
wir uns alle Rechte vor.
GRAFICAL SYMBOLS - MEDIUM CONSUMPTION, CROSS REFERENCE
GRAPHISCHE SYMBOLE - MEDIENVERBRAUCH, QUERVERWEIS

MEDIUM CONSUMPTION CONNECTION TABLE

MEDIENVERBRAUCH ANSCHLUSSTABELLE

DRAWING CONNECTOR
MEDIUM ZEICHNUNGSANSCHLUSS
CONNECTION TABLE / ANSCHLUSSTABELLE
MEDIUM
Product feed
Produktzulauf
Pos. Description / Benennung DN / INCH Execution
PRESSURE
DRUCK 3 bar 30 °C 11 11 Product feed 50 SHOULDERED CONNECTOR BUNDSTUTZEN
15 m3/h POSITION Produktzulauf DIN 11864-BS-A-53x1.5-1.4404- H3
FLOW RATE
POSITION 12 Discharge stand. milk 65 SHOULDERED CONNECTOR BUNDSTUTZEN
FÖRDERSTROM
TEMPERATURE Ablauf stand. Milch DIN 11864-BS-A-70x2.0-1.4404- H3
TEMPERATUR CONNECTION POINT FOR TABLE
13 Discharge surplus cream 40 SHOULDERED CONNECTOR BUNDSTUTZEN
ANSCHLUSSPUNKT FÜR TABELLE
Ablauf Überschußrahm DIN 11864-BS-A-41x1.5-1.4404- H3
14 CIP 25 SHOULDERED CONNECTOR BUNDSTUTZEN
CIP DIN 11864-BS-A-29x1.5-1.4404- H3
15 Cream to homogenizer 40 BLIND FERRULE BLIND-BUNDSTUTZEN
DRAWING CONNECTOR Rahm zum Homogenisator DIN 11864-1-A-RA-DN40-1.4435
ZEICHNUNGSANSCHLUSS 16 Cream from homogenizer 50 BLIND FERRULE BLIND-BUNDSTUTZEN
MEDIUM Rahm vom Homogenisator DIN 11864-1-A-RA-DN50-1.4435
MEDIUM
Product feed 17 Raw milk feed 50 SHOULDERED CONNECTOR BUNDSTUTZEN
PRESSURE Produktzulauf 11 Rohmilch Zulauf DIN 11864-BS-A-53x1.5-1.4404- H3
DRUCK 3 bar POSITION 18 Discharge skim milk 50 SHOULDERED CONNECTOR BUNDSTUTZEN
15 m3/h POSITION Ablauf Magermilch DIN 11864-BS-A-53x1.5-1.4404- H3
FLOW RATE 30 °C
19 Discharge cream 25 SHOULDERED CONNECTOR BUNDSTUTZEN
FÖRDERSTROM CONNECTION POINT FOR TABLE Ablauf Rahm DIN 11864-BS-A-29x1.5-1.4404- H3
ANSCHLUSSPUNKT FÜR TABELLE
TEMPERATURE
TEMPERATUR

POSITION MEDIUM NOMINAL DIAMETER TYPE OF CONNECTION

POSITION MEDIUM NENNWEITE ANSCHLUSSESART

CROSS REFERENCE
QUERVERWEIS

MEDIUM
MEDIUM
Product feed
FUNCTION Produktzulauf DRAWING CONNECTOR
FUNKTON Q001 ZEICHNUNGSANSCHLUSS
PID002.A1
P&ID NO. SQUARE
P&ID NR. QUADRAT

MEDIUM
MEDIUM
Product feed DRAWING CONNECTOR
FUNCTION Produktzulauf ZEICHNUNGSANSCHLUSS Aktualisierung der Symbole
H Updating the symbols 04.05.2018 D. Bregenhorn
FUNKTON Q001
PID002.A1 Revision Revisionsbeschreibung Rev.-Datum Rev.-Name
P&ID NO. SQUARE Revision Description of Revision Rev.-Date Rev.-Name
P&ID NR. QUADRAT Datum Name Beschreibung Zeichnungs.-Nr.
Date Name Description Drawing-No.

Process condition data sheet P2881256535-9913-PDS000

P&ID P2881256535-9913-PID000
Equipment list P2881256535-9913-DVL000
Dimensioned drawing
Detail drawings:
3/2-Way Feed Valve Assembly 9901-8105-381
Dimensioned drawing for motor 5289-7835-139
Starting characteristics 9997-0142-020
Feed pump system parts:
Pre-Strainer
Pressure Gauge Board Complete 9901-8104-620
Heating system parts:
Preheater 9901-8105-275
Safety Valve 9901-8104-825
Steam Trap 9901-8104-850
Motor Control Valve 0018-8157-220
Y-Strainer
Thermometer 9901-8104-506
Butterfly Valve 9901-8104-720

Circuit diagram 8560-3100-557_Rev00

Commissioning equipment, Tools, Spare parts lists

GEA Westfalia Separator Group GmbH

Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4xOSE40-0136-067/50
Process Condition Data Sheet

Order overview

Hull No.: IMO No.: Classification: Project No.: Order No.:

H1831A - ABS 2881256535
H1832A - LR 2881256536
H1833A - LR 2881256537

Oil to be processed
Application: HFO
Viscosity: 700 cst at 50°C
Density: 1.01g/ml15°C
Inlet temperature: 55 °C
Separating temperature: 98 °C
Throughput capacity: 7000 l/h

Separator
Type: OSE 40-0136-067/50
Operation mode:
Ejection method: total
Clean oil discharge: 2 bar g
Finish color: Munsell 7.5 BG 7/2
Total weight: 1060 kg
Bowl speed: 8200 rpm
Bowl weight: 205 kg

Separator motor
Type: Frame size 160L
Output: 15 kW
Speed: 3600 rpm
IP class: 55
Weight: 84-107 kg

Feed Pump
Kind: screwtype
Type: KF 118
Rated capacity: 8334 l/h
Suction height: 4 mWS (0,39 Bar)
Delivery height: 20 mWS (1,96 Bar)
Output: 2,64 kW
IP class: 55
Weight: 56 kg

Heating Medium: steam

Heater type: S/L-10,0-26
Pressure inlet: 6 bar abs
Temperature: 159 °C
Consumption: 301 kg/h
Permissible back pressure of condensate: max. 1,5 bar g

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS000 1/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4xOSE40-0136-067/50
Process Condition Data Sheet

Ambient Conditions
Ambient temperature: +45°C
Humidity: up to 92%
Atmospheric pressure: up to 1000 m Above Sea Level

Electrical Supply
Control unit type: IO / Final color: Munsell 7.5 BG 7/2
Infeed voltage: 440 Volt AC
Frequency: 60 Hz
Valve operating voltage: 24 DC
Control Voltage: 220 Volt AC
IP class: 54
Weight: See Circuit Diagram - Arrangement drawing

Operating water
Hardness: < 55°C 12° dH
> 55°C 6° dH
Chloride Ions: < 100 mg/l
PH - Value: 6,5 - 8,5
Temperature: +10°C up to +85°C
Feed Pressure: 3 - 10 bar (min.3bar)
Required Capacity: 0,8 l/s
Consumption / Ejection: 8 - 13 l

Compressed Air (if mentioned on P&ID)

Standard operating compressed air pressure: min. 3 bar / max. 10 bar

Adjustments and set points

Type: P&ID tag no.: Set point:
Inlet temperature controller TC *0-9-007 98°C
Inlet temperature alarm high TAH *0-9-006 108°C
Inlet temperature alarm low TAL *0-9-006 88°C
Water pressure reducer PCV *9-7-003 3 - 10 bar g
Pressure alarm low PAL (Clean oil discharge) *1-9-002 1 bar
Pressure alarm high PAH (Clean oil discharge) *1-9-002 3 bar
Pressure transmitter PT (Sludge monitoring system) *0-9-014 1 bar

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS000 2/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4xOSE40-0136-067/50
GEA Westfalia Separator
Equipment List

Order-No.: 2881256535

Project - title: 4xOSE40-0136-067/50

--------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Date: 29.07.2020 Dept.: -

Type: Singleseparators Corr. Drawing: P2881256535-9913-PID000 Belongs to:

Repl for: --- Repl. by: --- Std. checked: ---

Explanations:
Priority(A): Procurement (B): Scope of supply (C):
N = Obligatory M = Must be obtained from Westfalia L = Scope of supply by WS
E = Recommended K = May be obtained from Westfalia S = Supplied by client
P = Possible Z = Supplied by client F = to be removed
U = --- V = --- W = loose supply

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 1/8

Copyright. © All rights reserved

Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4xOSE40-0136-067/50
GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Pcs Separator OSE 40-0136-067/50 N M L

10-1-001/M1 1 Pcs Motor Frame size 160L 5289-7835-139 N M L

10-3-001 1 Pcs Screw Spindle Pump KF 118 9085-2311-000 N M L

DN50
10-5-001 1 Pcs Preheater S/L-10,0-26 9085-1217-050 for H1813A N M L
9085-1217-040
DN50 for H1832A/33A
10-7-002 1 Pcs Safety Valve 67.961/6bar 0018-7445-400 N M L
G1/2"
10-7-005 1 Pcs Throttle Valve belongs to *0-7-006 N M L
DN50
10-7-006 1 Pcs 3/2-Way Feed Valve Assembly 0018-8091-000 N M L
DN50
10-7-008 1 Pcs Pressure Gauge Board Complete 2028-2346-010 N M L

10-7-010 1 Pcs 2/2 Way Solenoid Valve 0331 part of centrifuge N M L

10-7-011 1 Pcs 2/2 Way Solenoid Valve 0331 part of centrifuge N M L

10-7-012 1 Pcs Pressure Gauge Cock part of centrifuge N M L

1/4"
10-8-001 1 Pcs Pre-Strainer 0018-8898-000 N M L
DN50
10-9-006 1 Pcs Resistance Thermometer 2 x PT 100 TE 0001-1579-400 N M L
1/2" belongs to 10-7-006

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 2/8

Copyright. © All rights reserved

10-9-007 1 Pcs Temperature Regulator TC integrated in Control N M L

Cabinet

10-9-009 1 Pcs Pressure Transmitter NAE PT 0005-1533-300 N M L

1/4"
10-9-010 1 Pcs Resistance Thermometer TE part of centrifuge N M L

10-9-011 1 Pcs Current Transformer TA32710B500 IAL part of centrifuge N M L

10-9-012 1 Pcs Vibration Pick-Up PCH 1220 NSH 0005-1747-000 N M L

10-9-013 1 Pcs Water Detector CLS50 0022 001V1 CS part of centrifuge N M L

10-9-014 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L

1/4"
10-9-016 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-017 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-018 1 Pcs Proximity sensor SIS part of centrifuge N M L

11-7-001 1 Pcs Non-Return Valve part of centrifuge N M L

1 1/2"
11-7-003 1 Pcs Pressure Gauge Cock part of centrifuge N M L
1/4"
11-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L
1/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 3/8

Copyright. © All rights reserved

11-9-002 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L

1/4"
12-7-001 1 Pcs Non-Return Flap belongs to *0-7-006 N M L
DN 50
14-7-001 1 Pcs Butterfly Valve WA 532 0018-6614-400 N M L
DN125
14-9-001 1 Pcs Limit Switch ZS belongs to *4-7-001 N M L

16-7-002 1 Pcs Motor Control Valve 23.440 - kvs 10 0018-8157-220 N M L

DN25
16-8-001 1 Pcs Y-Strainer 0018-7040-220 N M L
DN25
17-8-001 1 Pcs Steam Trap FT 14-10 0018-7589-200 N M L
1"
18-7-002 1 Pcs Solenoid Valve belongs to *0-7-006 N M L
1/4"
19-7-002 1 Pcs Ball Valve part of centrifuge N M L
3/4"
19-7-003 1 Pcs Solenoid Valve Assembly compl. part of centrifuge N M L
3/4"
19-7-004 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/2"
19-7-005 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/4"
19-8-001 1 Pcs Y-Strainer part of centrifuge N M L
3/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 4/8

Copyright. © All rights reserved

19-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L

20-1-001 1 Pcs Separator OSE 40-0136-067/50 N M L

20-1-001/M1 1 Pcs Motor Frame size 160L 5289-7835-139 N M L

20-3-001 1 Pcs Screw Spindle Pump KF 118 9085-2311-000 N M L

DN50
20-5-001 1 Pcs Preheater S/L-10,0-26 9085-1217-050 for H1813A N M L
9085-1217-040
DN50
for H1832A/33A
20-7-002 1 Pcs Safety Valve 67.961/6bar 0018-7445-400 N M L
G1/2"
20-7-005 1 Pcs Throttle Valve belongs to *0-7-006 N M L
DN50
20-7-006 1 Pcs 3/2-Way Feed Valve Assembly 0018-8091-000 N M L
DN50
20-7-008 1 Pcs Pressure Gauge Board Complete 2028-2346-010 N M L

20-7-010 1 Pcs 2/2 Way Solenoid Valve 0331 part of centrifuge N M L

20-7-011 1 Pcs 2/2 Way Solenoid Valve 0331 part of centrifuge N M L

20-7-012 1 Pcs Pressure Gauge Cock part of centrifuge N M L

1/4"
20-8-001 1 Pcs Pre-Strainer 0018-8898-000 N M L
DN50

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 5/8

Copyright. © All rights reserved

20-9-006 1 Pcs Resistance Thermometer 2 x PT 100 TE 0001-1579-400 N M L

belongs to 10-7-006
1/2"
20-9-007 1 Pcs Temperature Regulator TC integrated in Control N M L
Cabinet

20-9-009 1 Pcs Pressure Transmitter NAE PT 0005-1533-300 N M L

1/4"
20-9-010 1 Pcs Resistance Thermometer TE part of centrifuge N M L

20-9-011 1 Pcs Current Transformer TA32710B500 IAL part of centrifuge N M L

20-9-012 1 Pcs Vibration Pick-Up PCH 1220 NSH 0005-1747-000 N M L

20-9-013 1 Pcs Water Detector CLS50 0022 001V1 CS part of centrifuge N M L

20-9-014 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L

1/4"
20-9-016 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
20-9-017 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
20-9-018 1 Pcs Proximity sensor SIS part of centrifuge N M L

21-7-001 1 Pcs Non-Return Valve part of centrifuge N M L

1 1/2"
21-7-003 1 Pcs Pressure Gauge Cock part of centrifuge N M L
1/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 6/8

Copyright. © All rights reserved

21-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L

1/4"
21-9-002 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L
1/4"
22-7-001 1 Pcs Non-Return Flap belongs to *0-7-006 N M L
DN 50
24-7-001 1 Pcs Butterfly Valve WA 532 0018-6614-400 N M L
DN125
24-9-001 1 Pcs Limit Switch ZS belongs to *4-7-001 N M L

26-7-002 1 Pcs Motor Control Valve 23.440 - kvs 10 0018-8157-220 N M L

DN25
26-8-001 1 Pcs Y-Strainer 0018-7040-220 N M L
DN25
27-8-001 1 Pcs Steam Trap FT 14-10 0018-7589-200 N M L
1"
28-7-002 1 Pcs Solenoid Valve belongs to *0-7-006 N M L
1/4"
29-7-002 1 Pcs Ball Valve part of centrifuge N M L
3/4"
29-7-003 1 Pcs Solenoid Valve Assembly compl. part of centrifuge N M L
3/4"
29-7-004 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/2"
29-7-005 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 7/8

Copyright. © All rights reserved

29-8-001 1 Pcs Y-Strainer part of centrifuge N M L

3/4"
29-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL000 8/8

Copyright. © All rights reserved

Nr.: 284141/2012-T
DATA SHEET Date: 05-SEP-2012

Three-phase Induction Motor - Squirrel Cage

Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7835-139
Product line : Special Motor

Frame : 160L Enclosure : IP55 (TEFC)

Output : 15 kW Mounting : V1
Frequency : 60 Hz Rotation : Both
Poles : 2 Aprox. weight* : 138 kg
Rated speed : 3550 rpm Moment of inertia : 0.0625 kgm²
Slip : 1.39 % Sound Pressure Level : 72.0 dB(A) (global)
Rated voltage : 460V Foundation loads
Rated current : 24.4 A - Max. traction : 1929 N
L. R. Amperes : 200 A - Max. compression : 3283 N
Il/In : 8.2 Code J
Load Power factor Efficiency (%)
No load current : 7.70 A
100% 0.84 91.7
Rated torque : 40.4 Nm
75% 0.82 90.8
Locked rotor torque : 270 %
50% 0.76 88.6
Breakdown torque : 350 %
Design : N Bearing Quantity (lubricant)
Insulation class : F Front 6409-C3 17 g
Temperature rise : 70 K Rear 6209-C3 9g
Locked rotor time : 10 s (hot)
Service factor : 1.00 Lubrication interval: 5000 h
Duty cycle : S1 Grease - MOBIL POLYREX EM
Ambient temperature : -20°C to +50°C
Altitude : 1000 m.a.s.l

Notes:
W22 IE2 High Efficiency
Motor suitable to operate driven by VFD:
- 30Hz 240VD 8.9kW 1740rpm 27.9A 48.7Nm 80K
- 50Hz 400VD 15kW 2940rpm 27.9A 48.7Nm 80K
- 60Hz 400VD 15kW 3530rpm 27.9A 40.6Nm 80K

- 40Hz 307VD 10kW 2350rpm 27A 40.3Nm 80K

- 60Hz 460VD 15kW 3550rpm 27A 40.3Nm 80K

This is an updated revision. The previous one must be disregarded. The figures given herewith are regarded as estimated values based
on calculation and applied to sinusoidal power supplied motors, within permissible tolerances under NEMA MG 1-12. Noise level with
tolerance of +3 dB(A). (*) Weight value can be changed without previous notification.

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 2 Date: 14-SEP-2012
Nr.: 284141/2012-T6
Curves Date: 05-SEP-2012

PERFORMANCE UNDER LOAD

Three-phase Induction Motor - Squirrel Cage
100 1.0 C 0.0

C - Slip (%)
90 0.9 A 1.0

80 0.8 2.0

70 0.7 B 3.0

60 0.6 4.0

50 0.5 5.0

D - Current at 460V (A)

40 0.4 40

30
A - Efficiency (%)

B - Power factor

20
D
10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Percent of rated output
Customer : GEA WESTFALIA SEPARATOR
Product code : - WS-Mat-Nr.: 5289-7835-139
Product line : Special Motor

Output : 15 kW Duty cycle : S1

Frame : 160L Service factor : 1.00
Rated speed : 3550 rpm Design : N
Frequency : 60 Hz Enclosure : IP55 (TEFC)
Rated voltage : 460 V Locked rotor torque : 270 %
Insulation class : F Pull up torque : 230 %
Rated current : 24.4 A Breakdown torque : 350 %
Il/In : 8.2

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 2 Date: 14-SEP-2012
Nr.: 284141/2012-T6
Curves Date: 05-SEP-2012

PERFORMANCE CURVES RELATED TO SPEED

Three-phase Induction Motor - Squirrel Cage
5.0 10.0

B - Current related to full load current

4.5 9.0
B
4.0 8.0

3.5 A 7.0

3.0 6.0
A - Torque related to full load torque

2.5 5.0

2.0 4.0

1.5 3.0

1.0 2.0

0.5 1.0

0.0 0.0
0 10 20 30 40 50 60 70 80 90 100
Percent of synchronous speed

Customer : GEA WESTFALIA SEPARATOR

Product code : - WS-Mat-Nr.: 5289-7835-139
Product line : Special Motor

Output : 15 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 2 Date: 14-SEP-2012
Nr.: 284141/2012-T6
Curves Date: 05-SEP-2012

THERMAL CAPACITY IN OVERLOAD

Three-phase Induction Motor - Squirrel Cage
10000

1000

A
Time (s)

100

C
C - Locked rotor (cold)
B - Locked rotor (hot)

B
10
A - Overload

1
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0
I/In
Customer : GEA WESTFALIA SEPARATOR
Product code : - WS-Mat-Nr.: 5289-7835-139
Product line : Special Motor

Output : 15 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 2 Date: 14-SEP-2012
195
195
195
195
195
255
255
255
255
255
255
310
310
310
310
310
360
360
360
758 314

289 135 220

19 19
176

G1/4" DN50/PN16 DN50/PN16

EN 1092-1 EN 1092-1

291
132

G1/4"

14
15

22
220
212 60 39
250

Versionen
Änderungs-Nr. Version Beschreibung Datum Gezeichnet Geprüft

A Motor auf IE3 umgestellt 07.11.2016 J. Grunert T. Renzhammer

Maße ohne Toleranzangaben nach: Schraubenspindelpumpe / Pumpenstation Datum: / Date: Erstellt: / Drawn:

TMP
Drehrichtung: rechts Untoleranced dimensions: Screw-pump / Pump-station 26.06.14 E. Kuster
direction of rotation: clockwise
ISO 2768 - c EN ISO 13920 - B KF- 118.BAA.004860 Datum: / Date: Geprüft: / Reviewed:
Baugruppe Schweißteil 26.06.14 R.Rimmele
Assembly Welded part KF- 118+100-4/2,2
Maßstab: / Scale: Gewicht: / Weight:
Für diese Zeichnung behalten wir uns gemäß
vom Antrieb aus gesehen KRAL AG
Bildgasse 40, Industrie Nord DIN ISO 16016 alle Rechte vor. 1:5 58 kg
viewed from the drive 6890 Lustenau, Austria For this drawing all rights are reserved
www.kral.at according to DIN ISO 16016. A4 Blatt: / Sheet:1 von: / of:1
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -

Designation of plant :

Drawing no. : 8560-3100-557

Internal order no. : -

Manufacturer (company) : GEA Westfalia Separator

Name of project : -

Type : IO/OSE 40-0136

Language
: EN

Technical data : 440V AC 60 Hz +/-5%

Prepared 03.08.2020 Processed 03.08.2020 Applied standards : IEC 61346

IEC 61355
IEC 60617

Date 13.02.2015 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Title- / cover sheet +
Project: - Separator
Tested DCC Bl./Sh. 1
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EAA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EAA 1 Title- / cover sheet 13.02.2015

&EAB 2 Table of contents 03.08.2020

&EAB 3 Table of contents 03.08.2020

&EAB 4 Table of contents 03.08.2020

&EAB 5 Table of contents 03.08.2020

&EBH 6 Revision 03.08.2020

&EDB 7 Structure identifier overview 13.10.2017

&EDB 8 Information sheet 03.08.2020

&EDB 9 Information sheet 03.08.2020

&EFS 10 Incoming =0 03.08.2020

&EFS 11 Control Voltage AC =0 03.08.2020

&EFS 12 Emergency stop =0 03.08.2020

&EFS 13 Separator =01 03.08.2020

&EFS 14 Separator =01 03.08.2020

&EFS 15 Separator speed measuring =01 03.08.2020

&EFS 16 Separator signals =01 03.08.2020

&EFS 16_B Separator signals =01 03.08.2020

&EFS 17 Separator vibro =01 03.08.2020

&EFS 17_B Separator vibro =01 03.08.2020

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Table of contents +
Project: - Separator
Tested DCC Bl./Sh. 2
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EFS 18 Separator valves =01 03.08.2020

&EFS 18_B Separator valves =01 03.08.2020

&EFS 19 Separator sludge flap =01 03.08.2020

&EFS 20 Feed Pump =11 03.08.2020

&EFS 21 Feed Pump =11 03.08.2020

&EFS 22 Product temperature control =11 03.08.2020

&EFS 23 PT Feed flow =11 03.08.2020

&EFS 24 Sludge pump =16 03.08.2020

&EFS 26 Signal exchange =100 03.08.2020

&EFS 27 PLC overview =00 03.08.2020

&EFS 28 PLC overview =00 03.08.2020

&EFS 29 PLC power supply =00 03.08.2020

&EFS 30 PLC overview =00 03.08.2020

&EFS 31 PLC overview =00 03.08.2020

&EFS 32 PLC overview =00 03.08.2020

&EFS 33 PLC overview =00 03.08.2020

&EFS 34 PLC overview =00 03.08.2020

&ELU 35 Arrangement drawing 03.08.2020

&ELU 36 Operating elements 03.08.2020

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Table of contents +
Project: - Separator
Tested DCC Bl./Sh. 3
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&ELU 37 Arrangement drawing 03.08.2020

&ELU 38 KTP 400 03.08.2020

&ELU 39 Emergency stop box 03.08.2020

&EMA 40 Terminal diagram =0+-PE =0 03.08.2020

&EMA 41 Terminal diagram =0+-PE =0 03.08.2020

&EMA 42 Terminal diagram =0+-X1 =0 03.08.2020

&EMA 43 Terminal diagram =0+-XQ1 =0 03.08.2020

&EMA 44 Terminal diagram =01+-X1 =01 03.08.2020

&EMA 45 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 46 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 47 Terminal diagram =01+JB-1X10 =01 +JB 03.08.2020

&EMA 48 Terminal diagram =11+-X1 =11 03.08.2020

&EMA 49 Terminal diagram =11+-X2 =11 03.08.2020

&EMA 50 Terminal diagram =16+-X2 =16 03.08.2020

&EMA 52 Terminal diagram =100+-X2 =100 03.08.2020

&EMB 53 Cable layout 03.08.2020

&EMB 54 Cable layout 03.08.2020

&EMB 55 Terminal box overview 03.08.2020

&EMB 55_B Terminal box overview 03.08.2020

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Table of contents +
Project: - Separator
Tested DCC Bl./Sh. 4
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EMB 56 Instructions for installation 03.08.2020

&EPB 57 Parts list 03.08.2020

&EPB 58 Parts list 03.08.2020

&EPB 59 Parts list 03.08.2020

&EPB 60 Parts list 03.08.2020

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Table of contents +
Project: - Separator
Tested DCC Bl./Sh. 5
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revision overview

Revision name Rev.00

Index Device Date Author Revision description Revision on the basis of change

1 2020.08.03 Paul.Du Rev.00 Approval version

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Revision +
Project: - Separator
Tested DCC Bl./Sh. 6
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EBH 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Structure indicator

Complete name Labelling Structure descprition Complete name Labelling Structure descprition

&EAA Document type Cover sheet

&EAB Document type Table of contents

&EBH Document type Revision overview

&EDB Document type Structure indentification overview/instructions

&EFS Document type Circuit diagram

&ELU Document type Arrangement drawing

&EMA Document type Terminal connection diagram

&EMB Document type Cable layout

&EPB Document type Parts list

=0 Higher-level function Incoming

=01 Higher-level function Separator

=11 Higher-level function Feed Pump

=16 Higher-level function Sludge pump

=100 Higher-level function Signal exchange

=00 Higher-level function PLC

=Heater Higher-level function Heater

=Additions Higher-level function Addition

=Customer Higher-level function Customer

+JB Mounting location Junction box

+L Mounting location Local

+.T Mounting location

+.X Mounting location

+SB Mounting location

Date 13.10.2017 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Structure identifier overview +
Project: - Separator
Tested DCC Bl./Sh. 7
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Instruction / specification

Control cabinet : Version:

Denomination control cabinet CC Core indentification YES

Protective rating IP54 Potential designation NO

Ambient temperature (+5) - (+50 °C) Halogen free wiring / channels NO

Cable marking plates YES

Classification
ABS, BV, CCS, DNV, GL, KR,
LRS, NKK, RINA, RMRS

Labels PLASTIC SILVER, LETTERS BLACK

Language labels en

Interface:

Bus connection to customer PLC NO

Incoming:

Main- / connection voltage EN

440V AC

Main frequency 60 Hz

Rotary field CLOCKWISE ROTATION

Voltage tolerance +/-5%

Cable inlet BOTTOM

Incoming redundant NO

Control voltages:

Control voltage 1 220V AC

Control voltage 2 24V DC

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Information sheet +
Project: - Separator
Tested DCC Bl./Sh. 8
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Wiring

Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section

L1 ≥ 1,5mm² Red ≥ 0,75mm²

Main circuits Black Control voltage 220V AC L
440V AC

L2 Red/white
Black " N "

L3 Black "

N Light blue ≥ 1,5mm²

PE Green / yellow ≥ 2,5mm²

Control voltage L+ Dark blue ≥ 0,75mm²

24V DC

M Blue / white
"

Analog screened + white ≥ 0,75mm²

- Brown
"

Measuring circuit white ≥ 0,75mm²

Current transformer lines Black ≥ 2,5mm²

Conductors with external voltage (AC/DC) Orange ≥ 1,00mm²

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Information sheet +
Project: - Separator
Tested DCC Bl./Sh. 9
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC
L1 / =01/13.0
L2 / =01/13.0
L3 / =01/13.0

440V AC
L1.2 / =11/20.0
L2.2 / 11.0
L3.2 / 11.0

1/L1 3/L2 5/L3 21

Q1
44...63A 22
In:48A
=100/26.1

I> I> I>

2/T1 4/T2 6/T3
2 4 6

Data incoming:

PE PE -SC PE PE PE
Min. Cross-section : 16mm²
-PE

-PE

-SC

-PE

-PE
Pre-fuse : -

Max ambient temperature (+5) - (+50 °C)

-WD001 GNYE

.-J PE PE PE
4G16 mm² Max. Cable length: 50 m
Supplied by customer
1M 1T 1G
U:
440V AC

Earthing mounting plate 1

L1 L2 L3 PE f: 60 Hz
P: max. 20 kW
=Customer

Earthing Cabinet 1
+L-X Icn: 36/25 kA
Earthing Door 1
Earthing screen

Kunde

Full load current: ~48 A

Incoming

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Incoming +
Project: - Separator
Tested DCC Bl./Sh. 10
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 440V AC
10.9 / L2.2 L2.2 / =11/20.0
10.9 / L3.2 L3.2 / =11/20.0

220V AC
L.A / =01/13.4
Primary voltage Connection (X1, X2) Setting MOP
N.A / 12.0
380VAC 380-0 1,16A 220V AC
400VAC 400-0 1,10A
L.X / 12.0
1 3 5
420VAC 420-0 1,05A
N.X / =11/20.4
-F1 440VAC 440-0 1,00A
0,90-1,25A
setting: see table 460VAC 460-0 0,96A
I> I> I> 480VAC 480-0 0,92A
2 4 6

N/L2
L1
-T1 x1 x2 -T2
400VA 120/230VAC INPUT
24VDC/5A GEA
POWER

GND
230V 0

O FF
220V AC

ON
A
B

OUTPUT
PE

L+'
L+

M'
M
1
-F2 M.A / =01/15.0
6A -PE
2 M.K / =00/27.0
M.R / =01/14.0
1
-24M

PE
M.X / =01/18.0
=00-K2 =00-K2 M.T / =00/28.0
24V DC
Pt 100 Pt 100 L+.A / 12.7
24V DC
=00/31.6 L+.K / =00/29.0
AI 104 =00/31.6 =00/31.6 =00/31.6 24V DC
L+.X / =01/16.0
24V DC
-X12 -X12 -X12 -X12 L.T / =00/28.0
6

5
-X1 1 2 -X1 3 4 5 6

-PE

-PE
L N

1
M
-M1
28/24W 1~ -R1
Cabinet fan PT100 2
PE

Measurement cabinet
inner temperature
Spare Control Voltage AC Control Voltage DC

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Control Voltage AC +
Project: - Separator
Tested DCC Bl./Sh. 11
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

220V AC 220V AC
11.9 / L.X L.X / =11/22.0
220V AC
1L.X / =01/13.4
220V AC
1L.A / =11/20.4

24V DC 24V DC
11.9 / L+.A L+.A / =01/14.0

11
-K1
/12.6 12 14

DI a.7
7
-X11

=00-K4:DI 2.7
=00/33.4
=00-K4
Separator
emergency stop

A1
-K1
AC 230V A2

11.9 / N.A PE
N.A / =01/13.4
-PE

-X1 7 8

Emergency stop external Emergency stop

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Emergency stop +
Project: - Separator
Tested DCC Bl./Sh. 12
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 220V AC 220V AC

=0/10.9 / L1 =0/11.9 / L.A L.A / =11/22.0
=0/10.9 / L2 =0/12.9 / 1L.X
=0/10.9 / L3

Current measuring
separator
=00-K2
~0-1A = 0-50A

=00/31.6
=00/31.6
AI 106
-X13 -X13

2
13
-F1
/13.4 14

1 3 5
-Q1 11
/13.8 2 4 6 -K1
/14.1 12 14

s1
-B1 21
50/1A
s2 -S1
/13.8 22

13 13
-S1 -Q1
/13.8 14 /13.8 14

T1 A1 A1
-F1 M -Q1
T2 A2 220VAC A2

PE PE
=0/12.9 / N.A N.A / =11/20.4
=0-PE

=0-PE

-X1 1 2 3 -X2 1 2

-WD001 -WG003
.-J .-J
4G16 mm² 3G1,5 mm²

13 14 /13.8 1 2 /13.1
Anti-clockwise rotation U1 V1 W1 PE
21 22 /14.2 3 4 /13.1
M
5 6 /13.1
*0_1_001 3~
13 14 /13.9
440V/60Hz/15,0kW/26,0-28,0A ‎Θ 33 34 /14.1
T2 T1 43 44 =100/26.2

Separator PTC-feeler Separator

separator operation

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator +
Project: - Separator
Tested DCC Bl./Sh. 13
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
=0/12.9 / L+.A L+.A / 15.0

33 21
-Q1 -F1
/13.8 34 /13.4 22

8
-X10 -X10

DI0.0 DI0.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Separator Separator
operation failure

=00-K5

=00/34.3
DQ 2.0
-X10
4

A1
-K1
A2

=0/11.9 / M.R M.R / =11/21.0

14
11 /13.8
12

Separator
Start/Stop

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator +
Project: - Separator
Tested DCC Bl./Sh. 14
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 /L+.A L+.A / 17.0
=0/11.9 / M.A =0-M.A / =11/22.0

=00-K1
0-12000 rpm

=00/30.3
DI0.2 -SC

-X10

=0-SC
5

-T1
Out

8
-
24VDC
7
+

1+ 2-

-X2 3 4

-WG004
.-J
7G1,5 mm²
/16.0

+JB

-1X30 1 2

+JB-WG101 1 2

.-O
2x0,34 mm²
+

*0_9_020
SI
+ BN = brown -
- BU = blue

Speed monitoring device

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator speed measuring +
Project: - Separator
Tested DCC Bl./Sh. 15
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K3 =00-K3
4-20mA 4-20mA
=00/32.4 =00/32.4
=00-K3:AI 110 =00-K3:AI 112
-X10 -X10 =00-K1
AI 0 M0+

AI 1 M1+
-SC -SC
=00/30.3
DI1.3
4

6
-X10
=0-SC

=0-SC

DI b.3
18
24V DC 24V DC
=0/11.9 / L+.X L+.X / 19.0

=0-PE
-X2 5 6 7 8 9 10

-WG004 6

.-J
7G1,5 mm²
/15.1

+JB
24V DC
L+.1X10 / 17.0

-1X10 4 5 3 6 7 PE

+JB-WG102
.-J
5G1,5 mm²

+SB
PE.1X20 / 18.6
M.1X20 / 18.5

-1X20 2 1 3 4 6 5 7

+SB-WG201 +SB-WG202 +SB-WG203

.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²
A/Q
+

+ - + -
-

1_9_002 0_9_014 *0_9_013

PSL/H I SMS I /16_B.3
4-20mA P 4-20mA P WMS

Clean-oil Sludge space monitoring Water discharge

discharge pressure

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator signals +
Project: - Separator
Tested DCC Bl./Sh. 16
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K3 =00-K3
4-20mA 4-20mA

=00-K3:AI 110 =00-K3:AI 112

-X10 -X10 =00-K1
AI 0 M0+

AI 1 M1+
-SC -SC

DI1.3
4

6
-X10
=0-SC

=0-SC

DI b.3
18
24V DC 24V DC
/ /

=0-PE
-X2 5 6 7 8 9 10

-WG004 6

.-J
7G1,5 mm²

+JB
24V DC
/

-1X30 3 5 4 6 19 PE

+JB-WG102
.-J
5G1,5 mm²

+SB
/

0
/

9
-2
-1X20 2 1 3 4 6 5 7

7
82
+SB-WG201 +SB-WG202 +SB-WG203

1
.-O .-O .-O
2x0,34 mm² 2x0,34 mm² 3x0,75 mm²

5-
A/Q

00
+

+ - + -
-

1_9_002 0_9_014 *0_9_013

I I

r0
PSL/H SMS WMS
4-20mA P 4-20mA P

fo
n
io
pt
Clean-oil Sludge space monitoring Water discharge

O
discharge pressure

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator signals +
Project: - Separator
Tested DCC Bl./Sh. 16_B
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
15.9 / L+.A L+.A / =11/21.0

=00-K1 =00-K1

=00/30.3 =00/30.3
DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²
/18.2

+JB 24V DC
16.4 / L+.1X10
M.1X10 / 18.3

-1X10 8 11 9 10

+JB-WG104
.CY-O
4x0,75 mm²
SC
1

*1_9_012
PCH 1220
+24V DC

NAHH
-D1

Relais
Relay

NAHH Separator
vibration monitoring

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator vibro +
Project: - Separator
Tested DCC Bl./Sh. 17
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
/ /

=00-K1 =00-K1

DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²

+JB /
24V DC

-1X30 7 8 12 13

+JB-WG104
.CY-O
4x0,75 mm²

0
29
SC
1

*1_9_012

7-
PCH 1220
+24V DC

NAHH

2
-D1

18
5-
Relais

00
Relay

r0
fo
n
io
NAHH Separator
vibration monitoring

pt
O
Date 03.08.2020 Customer: - Description: = 01
GEA Westfalia Rev.00
Editor Paul.Du Separator vibro +
Project: - Separator
Tested DCC Bl./Sh. 17_B
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

=00/30.5 =00/30.5 =00/30.5 =00/30.5 =00/30.5

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4
-X12 -X12 -X12 -X12 -X12
DQ a.0

DQ a.2

DQ a.1

DQ a.3

DQ a.4
3

7
=0/11.9 / M.X M.X / 19.0

PE PE
=0-PE

=0-PE
-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²
/17.3

+JB 17.1 / M.1X10

PE PE

-1X10 12 13 PE 15 14 PE 16 18 17 PE

+JB-WG122
.-J
4G1,5 mm²

+SB 16.4 / M.1X20

PE.1X20 / 16.4

-1X20 8 9 PE 11 10 PE

-WG010 +JB-WG105 +JB-WG106 +SB-WG204 GNYE +SB-WG205

.-J .-J .-J .-J .-J
3G1,5 mm² 3G1,5 mm² 3G1,5 mm² 3x0,75 mm² 3x0,75 mm²

+ + + + +
PE PE PE PE PE
*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011
- - - - -

Feed valve Operating water Displacement- and Circulation valve Water discharge valve
filling water

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator valves +
Project: - Separator
Tested DCC Bl./Sh. 18
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4

-X12 -X12 -X12 -X12 -X12

DQ a.0

DQ a.2

DQ a.1

DQ a.3

DQ a.4
3

7
/ /

PE PE
=0-PE

=0-PE
-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²

+JB /

PE PE

-1X30 15 16 PE 17 18 PE 21 22 20 PE

+JB-WG122
.-J
4G1,5 mm²

+SB /
/

0
-1X20 8 9 PE 11 10 PE

29
2 7-
-WG010 +JB-WG105 +JB-WG106 +SB-WG204 GNYE +SB-WG205

18
.-J .-J .-J .-J .-J
3G1,5 mm² 3G1,5 mm² 3G1,5 mm² 3x0,75 mm² 3x0,75 mm²

5-
+ + + + +

00
PE PE PE PE PE
*8_7_002 *9_7_004 *9_7_005 *0_7_010 *0_7_011

r0
- - - - -

fo
n
io
pt
Feed valve Operating water Displacement- and Circulation valve Water discharge valve

O
filling water

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator valves +
Project: - Separator
Tested DCC Bl./Sh. 18_B
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K5 =00-K1

=00/34.6 =00/30.3
DQ 3.5 DI1.2
-X13 -X10

17
5

16.9 / L+.X =0-L+.X / =16/24.0

18.9 / M.X M.X / =16/24.0

=0-PE
-X2 20 21 22 23

-WG013
.-J
3G1,5 mm²

13
PE
-S02
14

Feedback
Spare sludge discharge flap

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Separator sludge flap +
Project: - Separator
Tested DCC Bl./Sh. 19
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 220V AC
=0/10.9 / L1.2 =0/12.9 / 1L.A
=0/11.9 / L2.2
=0/11.9 / L3.2

1.53
-Q1
-Q1 1 3 5 /20.2 1.54
MSC-D-6,3-M7-AO L1 L2 L3

1.53 1.61
Control Unit
1.54 1.62
/20.7 /21.2

4,0-6,3A
220-240V DC/AC
In:5,1A
21 11
-S1 -K2
A1 43 53 21 31 /20.7 22 /21.1 14 12

A2 44 54 22 32

T1 T2 T3
2 4 6

11 13 11
-K1 -S1 =100-K1
/20.7 12 14 /20.7 14 =100/26.1 12 14

A1 A1
-K1 -Q1
A2 /20.2 A2
=01/13.9 / N.A
PE
=0/11.9 / N.X N.X / 22.0
=0-PE

-X1 1 2 3

-WD001
.-J
4G2,5 mm²

14
Clockwise rotation U1 V1 W1 PE 11 /20.7
12
M 24
21 /21.1
*0_3_001 22
2,64kW 3
5,1A

Attention!
Before switch-on feed pump, adjust the circuit breaker
to nominal current of the motor (look at motor label)

Feed Pump Feed Pump

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du Feed Pump +
Project: - Separator
Tested DCC Bl./Sh. 20
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
=01/17.9 / L+.A =01-L+.A / 22.0

21 1.61
-K1 -Q1
/20.7 22 24 /20.2 1.62

16
-X10 -X10

DI1.0 DI1.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Feed pump Feed pump
operation failure

=00-K5

=00/34.3
DQ 2.1
-X10
5

A1
-K2
A2

=01/14.9 / M.R M.R / 22.2

14
11 /20.8
12

Feed pump on
/ Off

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du Feed Pump +
Project: - Separator
Tested DCC Bl./Sh. 21
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
21.9 /L+.A =01-L+.A / 23.0
=01/15.9 / M.A
220V AC
=01/13.9 / L.A
220V AC
=0/12.9 / L.X
20.9 / N.X

Temperature indication
=00-K1
=00-K2 =00-K2 =00-K2 =00-K2
11 11' 11 11'
Pt 100 Pt 100 Pt 100 Pt 100 4~20mA
-K3 -K4 =00/30.5
/22.3 /22.4 =00/31.3 =00/31.3
14 14' 14 14' AQ92
=00/31.3 =00/31.3 AI 102 =00/31.3 AI 100 =00/31.3 =00/31.3 =00/31.3
-X11 -X11 -X11 -X11 -X10 -X10 -X10 -X10 -X11

3
4

5
-SC

=0-SC
11 12
-T1
+ In -
Clamp 40 is attached only with "Spring-loaded"

0/4-20mA

52
-
PS I
51 24VDC
+
=00-K1 =00-K1 -SC
I
Out
=00/30.5 =00/30.5 SC + 4-20mA - -SC

=0-SC
DQ1.0 DQ1.1 41 42
-X12 -X12

=0-SC

=0-SC
11

12
control valve

A1 A1
-K3 -K4
A2 A2

-PE
21.9 / M.R M.R / =100/26.0
=0-PE

-X1 4 5 6 7 -X2 1 2 3 4 SC -X2 5 6 SC

SH SH

-WG002 -WG003 -WG004

.CY-O .CY-O
.-J 4x0,75 mm² 2x0,75 mm²
5G1,5 mm²
2/13

3/11

PE
40
1

11 14 /22.2 11 14 /22.2
*6_7_002 11' 14' /22.2 11' 14' /22.2 *0_9_006 =Customer
+L-X
open

1 3
Kunde
-X
PT100 PT100
M 2 4
Motor valve
1 ~

Regulating valve - heating medium Regulating valve Regulating valve Product Min / max 4-20mA
open closed temperature control temperature monitoring temperature indication

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du Product temperature control +
Project: - Separator
Tested DCC Bl./Sh. 22
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

PT Pressure transmitter
=00-K3

=00/32.4
=00-K3:AI 116

AI 3 M3+
-X11

22.9 / L+.A

-X2 14 15
-WG007
.-O
2x0,34

-10_9_009 1 2

I
PSL/H

P
PT pressure transmitter

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du PT Feed flow +
Project: - Separator
Tested DCC Bl./Sh. 23
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

L INPUT L INPUT
LOW 1 LOW 1 L INPUT L INPUT
HIGH 0 HIGH 0 LOW 0 LOW 0
ALARM 0 ALARM 0 HIGH 1 HIGH 1

=00-K1 =00-K1 =00-K1 =00-K1

=00/30.3 =00/30.3 =00/30.3 =00/30.3

DI0.6 DI0.7 DI0.5 DI0.4
-X10 -X10 -X10 -X10
13

11
24V DC
=01/19.8 /L+.X
=01/19.8 / M.X

=00-K5

=00/34.3
DQ 2.2
-X10

6
-X2 1 3 2 4 7 6 5 8 9 11 12 10 13 15 16 14 17 18

Spare Spare Spare Spare Spare

Date 03.08.2020 Customer: - Description: = 16

GEA Westfalia Rev.00
Editor Paul.Du Sludge pump +
Project: - Separator
Tested DCC Bl./Sh. 24
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K5 =00-K5 =00-K5 =00-K5 =00-K1

=00/34.3 =00/34.6 =00/34.6 =00/34.6 =00/30.5

DQ 2.7 DQ 3.0 DQ 3.1 DQ 3.2 DQ0.7
-X11 -X12 -X12 -X12 -X12

10
7

6
A1 A1 A1 A1 A1
-K1 -K2 -K3 -K4 -K5
24VDC A2 24VDC A2 24VDC A2 24VDC A2 24VDC A2
=11/22.4 / M.R

14 14 14 14 14
11 =11/20.8 11 /26.3 11 /26.4 11 /26.5 11 /26.6
12 12 12 12 12
24
21 /26.0
22

22 24 21 43 12 14 12 14 12 14 12 14
-K1 =0-Q1 =01-Q1 -K2 -K3 -K4 -K5
/26.1 21 =0/10.1 22 =01/13.8 44 /26.3 11 /26.4 11 /26.5 11 /26.7 11

PE PE PE PE
=0-PE

=0-PE

=0-PE
-X2 1 2 3 4 5 6 7 8 9 10 11 12

-WG001 GNYE -WG002 -WG003 -WG004

.-J .-J .-J .-J
5G1,5 mm² 3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

=Customer
+L-X PE PE PE PE
Kunde
-X

Common failure Separator Spare TAH temperature TAL temperature Spare

operation alarm max alarm min

Date 03.08.2020 Customer: - Description: = 100

GEA Westfalia Rev.00
Editor Paul.Du Signal exchange +
Project: - Separator
Tested DCC Bl./Sh. 26
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1 -K1 -K3 -K3 -K3 -K3 -K3 -K3

/30.5 /30.5 /32.4 /32.4 /32.4 /32.4 /32.6 /32.6

AI90 AI92 AI110- AI112- AI114- AI116- AQ 110 AQ 112
-X11 -X11 -X10 -X10 -X11 -X11 -X13 -X13
5

6
0V
=0/11.9 / M.K M.K / 29.0

Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 27
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-P1 KTP400

X2 X61
Profibus Profinet USB
Power DC
24V 0V PA A B SC A B SC

-PE

24V DC
=0/11.9 / L.T
=0/11.9 / M.T Ethernet / 29.0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 28
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00+-K1 =00+-K2 =00+-K3 =00+-K4 =00+-K5

RTD ANALOG INPUTS

24VDC OUTPUTS
24VDC INPUTS
ANALOG INPUTS

X10
X10

X10
1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 2M AQ90 3M IW0

X11
DI a DI b AQ92 IW2

X11
24VDC INPUTS ANALOG ANALOG

X11

X11
OUTPUTS INPUTS
24 24
M+ M- I+ I- AI 100 VDC L+ M 0+ 0- 1+ 1- AI X10 1M .0 .1 .2 .3 DI a VDC L+ M .0 .1 .2 .3 DQ a

X50
MC M+ M- I+ I- AI 102 2+ 2- 3+ 3- X11 2M .4 .5 .6 .7 .4 .5 .6 .7

0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

DIAG
DIAG
0 1 2 3

DIAG

DIAG
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5
RUN / STOP
ERROR
MAINT

DI a DI b AI AI DI a DQ a
SM 1231 SM 1234 SM 1221 SM 1222
RTD AI/AQ DC DC

DQ a DQ b AI AQ 0 DI b DQ b
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 2 3 0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

LINK 6ES7215-1AL40-0XB0 X12 M+ M- I+ I- AI 104 X12 X12 3M .0 .1 .2 .3 X12 .0 .1 .2 .3

X13 M+ M- I+ I- AI 106 X13 0M 0 1M 1 AQ X13 4M .4 .5 .6 .7 DI b X13 .4 .5 .6 .7 DQ b
Rx / Tx

RTD ANALOG INPUTS

ANALOG OUTPUTS

24VDC OUTPUTS
6ES7222-1BH32-0XB0
6ES7221-1BH32-0XB0
6ES7231-5PD30-4AC0

6ES7234-4HE32-0XB0

24VDC INPUTS
DQ a 24VDC OUTPUTS DQ b
X12

X1 P1 X1 P2 4L+ 4M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1
PROFINET (LAN)
MAC ADRESS
Ethernet 1:

Ethernet 2:

DQ a 4L+:

DQ a L+:
DI b 3M:

DI b 4M:
DI a 1M:

DI a 2M:

DQ a M:
DQ a 4M:
DI a 1M:

AQ 2M:
AI 3M:

AI L+:
L+ M L+ M

AI M:
X10

GND:

GND:
L+:

M:
24VDC 24VDC
X1:P1

X1:P2

X10:6

X11:1
X11:4

X12:1

X12:2

X10:3

X10:1

X10:2

X10:3

X10:1

X10:2

X11:1

X10:3

X11:3
X12:3

X13:3

X11:1

X10:2
X10:1
X10:2
X10:3
X10:4
X10:5

X10:1
-PE -PE -PE -PE -PE

24V DC
=0/11.9 / L+.K
0V
27.9 / M.K
28.9 / Ethernet

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC power supply +
Project: - Separator
Tested DCC Bl./Sh. 29
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
Rack 0
Slot 2

S7-1200 SIEMENS
CPU 1215C DC/DC/DC, 200K -X11:1
2M

-X11:2
-X10:1
+ AQ90
+ - AQ 0
L+
-X10:2 -X11:3
+ AQ92 =11/22.8 Temperature indication
M AQ 1
-X10:3
PE -X11:4
-X10:4 + - 3M
L+
-X10:5 -X11:5
+ AI90 /27.1 =0-T2:M' Earth analog
M AI 0

-X10:6 - + -X11:6
+ AI92 /27.2 -K1:-X11:5 Earth analog
1M AI 1

-X10:7 - + -X12:1
Separator operation =01-Q1:34 =01/14.1 DI0.0
DI a 4L+
-X10:8 -X12:2
Separator failure =01-F1:22 =01/14.2 DI0.1
DI a 4M
-X10:9
Speed monitoring device =01-T1:5 =01/15.2 DI0.2 -X12:3
DI a
-X10:10 DQ0.0 =01/18.1 =0-T2:M Feed valve
DQ a
DI0.3 -X12:4
DI a
-X10:11 DQ0.1 =01/18.4 =01-*9_7_005:+ Displacement- and filling water
DQ a
=16-X2:14 =16/24.6 DI0.4 -X12:5
DI a
-X10:12 DQ0.2 =01/18.3 =01-*9_7_004:+ Operating water
DQ a
=16-X2:10 =16/24.5 DI0.5 -X12:6
DI a
-X10:13 DQ0.3 =01/18.5 =01-*0_7_010:+ Circulation valve
DQ a
=16-X2:2 =16/24.1 DI0.6 -X12:7
DI a
-X10:14 DQ0.4 =01/18.6 =01-*0_7_011:+ Water discharge valve
DQ a
=16-X2:5 =16/24.3 DI0.7 -X12:8
DI a
-X10:15 DQ0.5
DQ a
Feed pump operation =11-K1:24 =11/21.1 DI1.0 -X12:9
DI b
-X10:16 DQ0.6
DQ a
Feed pump failure =11-K1:21 =11/21.2 DI1.1 -X12:10
DI b
-X10:17 DQ0.7 =100/26.7 =100-K5:A1 (optional) Heater release
DQ a
Feedback sludge discharge flap =01-S02:13 =01/19.3 DI1.2 -X12:11
DI b
-X10:18 DQ1.0 =11/22.3 =11-K3:A1 Regulating valve open
DQ b
Water discharge =01-*0_9_013 =01/16.3 DI1.3 -X12:12
DI b
-X10:19 DQ1.1 =11/22.4 =11-K4:A1 Regulating valve closed
DQ b
(optional) NAHH Separator vibration monitoring =01-T1:7 =01/17.3 DI1.4
DI b
-X10:20 -X1:P1/PN
NAHH Separator vibration monitoring =01-*1_9_012:4 =01/17.4 DI1.5
DI b P1/PN

-X1:P2/PN
P2/PN
6ES7215-1AL40-0XB0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 30
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K2
Rack 0
Slot 3

S7-1200 SIEMENS
SM1231 AI 3 x RTD, 1 x AI 0~1A

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
PE n.c.
-X10:4 -X12:4
Min / max temperature monitoring =11/22.7 =0/11.5 Measurement cabinet inner temperature
AI 0 M0+ AI 2 M2+
-X10:5 -X12:5
Min / max temperature monitoring =11/22.7 =0/11.5 Measurement cabinet inner temperature
AI 0 M0- AI 2 M2-
-X10:6 -X12:6
Min / max temperature monitoring =11/22.6 AI 100 AI 104 =0/11.4 Measurement cabinet inner temperature
AI 0 I0+ AI 2 I2+
-X10:7 -X12:7
Min / max temperature monitoring =11/22.7 =0/11.4 Measurement cabinet inner temperature
AI 0 I0- AI 2 I2-

-X11:1 -X13:1
AI 106 =01/13.3 Current measuring separator
n.c. AI 3 I1~
-X11:2 -X13:2
A =01/13.3 Current measuring separator
n.c. AI 3 I2~
-X11:3 -X13:3
n.c. n.c.
-X11:4 -X13:4
Product temperature control -K2:-X11:6 =11/22.4
AI 1 M1+ n.c.
-X11:5 -X13:5
Product temperature control =11/22.5
AI 1 M1- n.c.
-X11:6 -X13:6
Product temperature control =11/22.5 AI 102
AI 1 I1+ n.c.
-X11:7 -X13:7
Product temperature control =11/22.5
AI 1 I1- n.c.

6ES7231-5PD30-4AC0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 31
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K3
/29.5
Rack 0
Slot 4

S7-1200 SIEMENS
SM 1234 AI 4 x 13 Bit / AO 2 x 14 Bit

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
PE n.c.

-X10:4 -X12:4
V
Clean-oil discharge pressure =01-*1_9_002 =01/16.1 AI 110 A
AI 0 M0+ n.c.
-X10:5 -X12:5
Earth analog -K3:-X10:5 /27.3 AI110-
AI 0 M0- n.c.
-X10:6 -X12:6
V
Sludge space monitoring =01-*0_9_014 =01/16.2 AI 112 A
AI 1 M1+ n.c.
-X10:7 -X12:7
Earth analog -K3:-X10:7 /27.4 AI112-
AI 1 M1- n.c.

-X11:1 -X13:1
n.c. n.c.
-X11:2 -X13:2
n.c. n.c.
-X11:3 -X13:3
n.c. n.c.
-X11:4 -X13:4
V
AI 114 A AQ 110 /27.7 Earth analog
AI 2 M2+ AQ 0M
-X11:5 -X13:5
Earth analog /27.5 AI114- AQ 110
AI 2 M2- AQ 0
-X11:6 -X13:6
V
PT Pressure transmitter =11/23.2 AI 116 A AQ 112 /27.8 Earth analog
AI 3 M3+ AQ 1M
-X11:7 -X13:7
Earth analog /27.6 AI116- AQ 112
AI 3 M3- AQ 1

6ES7234-4HE32-0XB0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 32
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K4
/29.6
Rack 0
Slot 6

S7-1200 SIEMENS
SM1221 DI 16 x 24 VDC

-X10:1 -X12:1
nc n.c.
-X10:2 -X12:2
n.c. n.c.
-X10:3 + - + - -X12:3
DC DC
1M (-) (+) (-) (+) 3M
-X10:4 -X12:4
DI 2.0 DI 3.0
DI a.0 DI b.0
-X10:5 -X12:5
DI 2.1 DI 3.1
DI a.1 DI b.1
-X10:6 -X12:6
DI 2.2 DI 3.2
DI a.2 DI b.2
-X10:7 -X12:7
DI 2.3 DI 3.3
DI a.3 DI b.3

-X11:1 -X13:1
PE n.c.
-X11:2 -X13:2
n.c. n.c.
-X11:3 - + + - -X13:3
DC DC
2M (+) (-) (-) (+) 4M
-X11:4 -X13:4
DI 2.4 DI 3.4
DI a.4 DI b.4
-X11:5 -X13:5
DI 2.5 DI 3.5
DI a.5 DI b.5
-X11:6 -X13:6
DI 2.6 DI 3.6
DI a.6 DI b.6
-X11:7 -X13:7
Separator emergency stop =0-K1:14 =0/12.8 DI 2.7 DI 3.7
DI a.7 DI b.7

6ES7221-1BH32-0XB0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 33
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K5
/29.7
Rack 0
Slot 6

S7-1200 SIEMENS
SM1222 DO 16 x 24 VDC

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
n.c. n.c.

-X10:4 -X12:4
Separator Start/Stop =01-K1:A1 =01/14.1 DQ 2.0 DQ 3.0 =100/26.3 =100-K2:A1 Spare
DQ a.0 DQ b.0
-X10:5 -X12:5
Feed pump on / Off =11-K2:A1 =11/21.1 DQ 2.1 DQ 3.1 =100/26.4 =100-K3:A1 TAH temperature alarm max
DQ a.1 DQ b.1
-X10:6 -X12:6
Spare =16-X2:17 =16/24.7 DQ 2.2 DQ 3.2 =100/26.5 =100-K4:A1 TAL temperature alarm min
DQ a.2 DQ b.2
-X10:7 -X12:7
DQ 2.3 DQ 3.3
DQ a.3 DQ b.3

-X11:1 -X13:1
PE n.c.
-X11:2 -X13:2
n.c. n.c.
-X11:3 -X13:3
n.c. n.c.
-X11:4 -X13:4
DQ 2.4 DQ 3.4
DQ a.4 DQ b.4
-X11:5 -X13:5
DQ 2.5 DQ 3.5 =01/19.2 =01-X2:20 (Optional)Valve sludge discharge flap
DQ a.5 DQ b.5
-X11:6 -X13:6
DQ 2.6 DQ 3.6
DQ a.6 DQ b.6
-X11:7 -X13:7
Common failure =100-K1:A1 =100/26.1 DQ 2.7 DQ 3.7
DQ a.7 DQ b.7

6ES7222-1BH32-0XB0

Date 03.08.2020 Customer: - Description: = 00

GEA Westfalia Rev.00
Editor Paul.Du PLC overview +
Project: - Separator
Tested DCC Bl./Sh. 34
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

600 mm

560 mm 250mm

Cabinet
m
ø8m

30 mm
100 mm

TOUCH
=00-P1

320 mm
65 mm
F1 F1 F1 F1 Filter

736.5 mm

=01-S1 =11-S1
1000 mm

960 mm

=0-Q1

=0-M1

120 mm
50 mm

Scale: 1:3,5 mm
Weight: Ca. 55 kg

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Arrangement drawing +
Project: - Separator
Tested DCC Bl./Sh. 35
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Bedienelemente / Operating elements

Device tag Function Name

=00-P1 Process diaplay Touch panel KTP400 Comfort

=0-M1 Filter / Fan PFG.11632101955

=01-S1 Separator Start/Stop Double push botton complete, spring return, green/red

=11-S1 Feed pump start/stop Double push botton complete, spring return, green/red

=0-Q1 Isolator 3P3D TM63D trip unit for NSX100 circuit breaker

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Operating elements +
Project: - Separator
Tested DCC Bl./Sh. 36
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

25x80

=0-T1
25x80
=100-K1
=11-K1

=11-K3
=11-K4

=100-K2
=100-K3
=100-K4
=100-K5
=01-K1
=11-K2
=0-K1
40x80

=00-K1

=00-K2

=00-K3

=00-K4

=00-K5

=0-24M

=01-T1

=11-T1
=01-F1
40x80

=100-X2
=16-X2

=0-F1

=0-F2
25x80

40x80

Glands Yard Cable Size Manufacture Order No.(Lanke)

12x M16 5,0-10,0 mm LE3500162903

25x80
10x M20 10,0-14,0 mm LE3500202903

=01-B1
=01-Q1
=11-Q1

=0-T2
1x M25 13,0-18,0 mm LE3500250903
2x M40 22,0-32,0 mm LE3500400903

=0-Q1
Note :
All gland equipped with sealing plug
40x80

=11-X2
=01-X1

=11-X1

=01-X2
=0-X1

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Arrangement drawing +
Project: - Separator
Tested DCC Bl./Sh. 37
Language: En Drawing No.:
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0 1 2 3 4 5 6 7 8 9

Control unit KTP 400

TOUCH
=00-P1

160 mm
F1 F1 F1 F1

158 mm

Cutout dimension: (122+1,0 mm) x (98+1,0 mm)

Westfalia Order-no.: 0005-4760-400
Depth : 54 mm

Programm-no.: 1105-1000-0001 Weight : _,_kg

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du KTP 400 +
Project: - Separator
Tested DCC Bl./Sh. 38
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & ELU 62 Bl./Sh.
0 1 1 2 3 4 5 6 7 8 9

Emergency stop cabinet with protective collar

71 mm

=Additions
-S01
Not-Halt-Box

54 mm
85 mm
m
m
5
ø

85 mm

109 mm
61 mm

protection class: "IP 65"

M20
8-13mm
Note: Installation should be carry out by customer!
18 mm

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Emergency stop box +
Project: - Separator
Tested DCC Bl./Sh. 39
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 4G16 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WD001

WD001

WD001
WG002

WG013

WG011

WG010

WG004

WG003

WG001

Link
Function text Target designation Target designation Page / column

=11

=01

=0
Incoming GNYE PE -PE &EFS/10.1

Earthing screen -SC -PE &EFS/10.3

Earthing mounting plate 1 -1M PE -PE &EFS/10.5

Earthing Door 1 -1T PE -PE &EFS/10.6

Earthing Cabinet 1 -1G PE -PE &EFS/10.6

Control Voltage AC -PE -T1 &EFS/11.2

= -PE -X1 6 &EFS/11.3

= -PE -M1 PE &EFS/11.3

Control Voltage DC -PE -T2 PE &EFS/11.6

= -PE -24M 1 &EFS/11.7

Emergency stop external GNYE -S01 PE -PE &EFS/12.1

Separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.2

PTC-feeler separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.3

Water discharge GNYE =01+JB-1X10 PE =01-PE &EFS=01/16.3

= GNYE =01+JB-1X30 PE =01-PE &EFS=01/16_B.3

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18.1

Water discharge valve GNYE =01+JB-1X10 PE =01-PE &EFS=01/18.7

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18_B.1

Water discharge valve =01-PE &EFS=01/18_B.7

Feedback sludge discharge flap GNYE =01-S02 PE =01-PE &EFS=01/19.3

Feed Pump GNYE =11-*0_3_001 PE =11-PE &EFS=11/20.1

Regulating valve - heating medium GNYE =11-*6_7_002 PE =11-PE &EFS=11/22.2

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =0+-PE +
Project: - Separator
Tested DCC Bl./Sh. 40
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Separator operation GNYE =Customer+L-X PE =100-PE &EFS=100/26.2

Spare GNYE =Customer+L-X PE =100-PE &EFS=100/26.3

TAH temperature alarm max GNYE =Customer+L-X PE =100-PE &EFS=100/26.4

TAL temperature alarm min GNYE =Customer+L-X PE =100-PE &EFS=100/26.5

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =0+-PE +
Project: - Separator
Tested DCC Bl./Sh. 41
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

Cable type

Cable type
=0+-X1

Connection

Connection
Terminal
Cable name

Cable name
WG001

Link
Function text Target designation Target designation Page / column

=0
Spare 1 &EFS/11.1

= 2 &EFS/11.1

= 3 -F2 2 &EFS/11.2

Control Voltage AC -M1 L 4 &EFS/11.2

= -M1 N 5 -T1 0 &EFS/11.2

= -PE PE 6 =11-X1 4 &EFS/11.3

1 -S01 21 7 =11-X1 7 &EFS/12.1

Emergency stop external 2 -S01 22 8 =01-F1 13 &EFS/12.1

-K1 A1

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =0+-X1 +
Project: - Separator
Tested DCC Bl./Sh. 42
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 4G16 mm²

Cable type

Cable type
=0+-XQ1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=0
Incoming 1 =Customer+L-X L1 2 -Q1 2/T1 &EFS/10.1

= 2 =Customer+L-X L2 4 -Q1 4/T2 &EFS/10.1

= 3 =Customer+L-X L3 6 -Q1 6/T3 &EFS/10.1

Date 03.08.2020 Customer: - Description: = 0

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =0+-XQ1 +
Project: - Separator
Tested DCC Bl./Sh. 43
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 4G16 mm²

Cable type

Cable type
=01+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=01
1 -*0_1_001 U1 1 -Q1 4 &EFS/13.1

Separator 2 -*0_1_001 V1 2 -Q1 2 &EFS/13.1

= 3 -*0_1_001 W1 3 -Q1 6 &EFS/13.1

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =01+-X1 +
Project: - Separator
Tested DCC Bl./Sh. 44
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG010

WG011

WG004

WG003

Link
Function text Target designation Target designation Page / column

=01

=01
PTC-feeler separator 1 -*0_1_001 T1 1 -F1 T1 &EFS/13.3

= 2 -*0_1_001 T2 2 -F1 T2 &EFS/13.3

1 +JB-1X30 1 3 -T1 1+ &EFS/15.1

Speed monitoring device 2 +JB-1X30 2 4 -T1 2- &EFS/15.2

Clean-oil discharge pressure 3 +JB-1X30 3 5 &EFS/16_B.1

= 3 +JB-1X10 4 5 =0-T2 L+ &EFS/16.1

= 4 +JB-1X30 4 6 =00-K3 -X10:4 &EFS/16_B.1

= 4 +JB-1X10 3 6 =00-K3 -X10:4 &EFS/16.1

Sludge space monitoring 7 &EFS/16_B.2

= 7 &EFS/16.2

= 5 +JB-1X30 6 8 =00-K3 -X10:6 &EFS/16_B.2

= 5 +JB-1X10 6 8 =00-K3 -X10:6 &EFS/16.2

= 9 &EFS/16_B.3

= 9 &EFS/16.3

Water discharge 10 &EFS/16_B.3

= 6 +JB-1X10 7 10 =00-K1 -X10:18 &EFS/16.3

NAHH Separator vibration monitoring 1 +JB-1X30 13 11 &EFS/17_B.4

= 1 +JB-1X10 10 11 =00-K1 -X10:20 &EFS/17.4

Feed valve 1 -*8_7_002 + 12 &EFS/18_B.1

= 1 -*8_7_002 + 12 =00-K1 -X12:3 &EFS/18.1

= 2 -*8_7_002 - 13 &EFS/18_B.1

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =01+-X2 +
Project: - Separator
Tested DCC Bl./Sh. 45
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG013

WG011

WG010

Link
Function text Target designation Target designation Page / column

=01

=01
Feed valve 2 -*8_7_002 - 13 =00-P1-0V &EFS/18.1

Operating water 2 +JB-1X30 15 14 &EFS/18_B.3

= 2 +JB-1X10 12 14 =00-K1 -X12:5 &EFS/18.3

Displacement- and filling water 3 +JB-1X30 17 15 &EFS/18_B.4

= 3 +JB-1X10 15 15 =00-K1 -X12:4 &EFS/18.4

= 16 &EFS/18_B.4

= 16 &EFS/18.4

Circulation valve 4 +JB-1X30 21 17 &EFS/18_B.5

= 4 +JB-1X10 16 17 =00-K1 -X12:6 &EFS/18.5

Water discharge valve 5 +JB-1X30 22 18 &EFS/18_B.6

= 5 +JB-1X10 18 18 =00-K1 -X12:7 &EFS/18.6

= 6 +JB-1X30 20 19 &EFS/18_B.7

= 6 +JB-1X10 17 19 &EFS/18.7

Spare 20 =00-K5 -X13:5 &EFS/19.2

= 21 =16-X2 3 &EFS/19.2

Feedback sludge discharge flap 1 -S02 13 22 =00-K1 -X10:17 &EFS/19.3

= 2 -S02 14 23 =16-X2 1 &EFS/19.3

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =01+-X2 +
Project: - Separator
Tested DCC Bl./Sh. 46
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.CY-O 4x0,75 mm²

.-J 4G1,5 mm²

.-J 3G1,5 mm²

.-J 5G1,5 mm²

.-J 7G1,5 mm²

Cable type

Cable type
=01+JB-1X10

Connection

Connection
Terminal
Cable name

Cable name
=01+JB

=01+JB

=01+JB
WG122

WG106

WG105

WG104

WG102

Link
Function text Target designation Target designation Page / column

Clean-oil discharge pressure 1 +SB-1X20 1 3 -X2 6 4 &EFS+/16.1

= 2 +SB-1X20 2 4 -X2 5 3 &EFS+/16.1

= 5 &EFS+/16.1

Sludge space monitoring 3 +SB-1X20 4 6 -X2 8 5 &EFS+/16.2

Water discharge 4 +SB-1X20 5 7 -X2 10 6 &EFS+/16.3

1 -*1_9_012 1 8 &EFS+/17.1

2 -*1_9_012 3 9 &EFS+/17.3

NAHH Separator vibration monitoring 3 -*1_9_012 4 10 -X2 11 1 &EFS+/17.4

4 -*1_9_012 2 11 &EFS+/17.1

Operating water 1 -*9_7_004 + 12 -X2 14 2 &EFS+/18.3

= 2 -*9_7_004 - 13 &EFS+/18.3

Displacement- and filling water 1 -*9_7_005 - 14 &EFS+/18.4

= 2 -*9_7_005 + 15 -X2 15 3 &EFS+/18.4

Circulation valve 1 +SB-1X20 8 16 -X2 17 4 &EFS+/18.5

Water discharge valve 2 +SB-1X20 10 17 -X2 19 6 &EFS+/18.7

= 3 +SB-1X20 11 18 -X2 18 5 &EFS+/18.6

Water discharge GNYE +SB-1X20 PE PE =0-PE GNYE &EFS+/16.3

Operating water GNYE -*9_7_004 PE PE -PE &EFS+/18.3

Displacement- and filling water GNYE -*9_7_005 PE PE -PE &EFS+/18.4

Water discharge valve GNYE +SB-1X20 PE PE =0-PE GNYE &EFS+/18.7

Date 03.08.2020 Customer: - Description: = 01

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =01+JB-1X10 + JB
Project: - Separator
Tested DCC Bl./Sh. 47
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

Cable type

Cable type
=11+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001
WG002

Link
Function text Target designation Target designation Page / column

=11

=11
Feed Pump 1 -*0_3_001 U1 1 -Q1 2 &EFS/20.1

= 2 -*0_3_001 V1 2 -Q1 4 &EFS/20.1

= 3 -*0_3_001 W1 3 -Q1 6 &EFS/20.1

4 -*6_7_002 1 4 =0-X1 6 &EFS/22.1

Regulating valve - heating medium 1 -*6_7_002 2/13 5 -K3 14 &EFS/22.1

= 2 -*6_7_002 3/11 6 -K4 14 &EFS/22.1

= 3 -*6_7_002 40 7 =0-X1 7 &EFS/22.1

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =11+-X1 +
Project: - Separator
Tested DCC Bl./Sh. 48
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.CY-O 2x0,75 mm²

.CY-O 4x0,75 mm²

.-O 2x0,34 mm²

Cable type

Cable type
=11+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG007

WG004

WG003

Link
Function text Target designation Target designation Page / column

=11

=11
Product temperature control 1 -*0_9_006-PT100 1 1 =00-K2 -X11:6 &EFS/22.5

= 2 -*0_9_006-PT100 2 2 =00-K2 -X11:7 &EFS/22.5

Min / max temperature monitoring 3 -*0_9_006-PT100 3 3 =00-K2 -X10:6 &EFS/22.6

= 4 -*0_9_006-PT100 4 4 =00-K2 -X10:7 &EFS/22.7

= 1 =Customer+L-X 5 -T1 41 &EFS/22.8

4-20mA temperature indication 2 =Customer+L-X 6 -T1 42 &EFS/22.9

PT pressure transmitter BU -10_9_009 1 14 -T1 51 &EFS/23.2

= -10_9_009 2 15 =00-K3 -X11:6 &EFS/23.2

Min / max temperature monitoring SH -WG003 SH SC =0-SC &EFS/22.7

4-20mA temperature indication SH -WG004 SH SC =0-SC &EFS/22.9

Date 03.08.2020 Customer: - Description: = 11

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =11+-X2 +
Project: - Separator
Tested DCC Bl./Sh. 49
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

Cable type

Cable type
=16+-X2

Connection

Connection
Terminal
Cable name

Cable name
Link
Function text Target designation Target designation Page / column

1 =01-X2 23 &EFS/24.1

Spare 2 =00-K1 -X10:13 &EFS/24.1

= 3 =01-X2 21 &EFS/24.1

= 4 &EFS/24.2

Spare 5 =00-K1 -X10:14 &EFS/24.3

Spare 6 &EFS/24.3

= 7 &EFS/24.2

Spare 8 &EFS/24.3

Spare 9 &EFS/24.4

= 10 =00-K1 -X10:12 &EFS/24.5

= 11 &EFS/24.4

= 12 &EFS/24.4

Spare 13 &EFS/24.6

= 14 =00-K1 -X10:11 &EFS/24.6

= 15 &EFS/24.6

= 16 &EFS/24.6

Spare 17 =00-K5 -X10:6 &EFS/24.7

= 18 &EFS/24.7

Date 03.08.2020 Customer: - Description: = 16

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =16+-X2 +
Project: - Separator
Tested DCC Bl./Sh. 50
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=100+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Common failure 1 =Customer+L-X 1 =0-Q1 22 &EFS/26.1

= 2 =Customer+L-X 2 =0-Q1 21 &EFS/26.1

Separator operation 3 =Customer+L-X 3 =01-Q1 44 &EFS/26.2

= 4 =Customer+L-X 4 =01-Q1 43 &EFS/26.2

Spare 1 =Customer+L-X 5 -K2 11 &EFS/26.3

= 2 =Customer+L-X 6 -K2 14 &EFS/26.3

TAH temperature alarm max 1 =Customer+L-X 7 -K3 11 &EFS/26.4

= 2 =Customer+L-X 8 -K3 14 &EFS/26.4

TAL temperature alarm min 1 =Customer+L-X 9 -K4 11 &EFS/26.5

= 2 =Customer+L-X 10 -K4 14 &EFS/26.5

= 11 -K5 11 &EFS/26.7

Spare 12 -K5 14 &EFS/26.7

Date 03.08.2020 Customer: - Description: = 100

GEA Westfalia Rev.00
Editor Paul.Du Terminal diagram =100+-X2 +
Project: - Separator
Tested DCC Bl./Sh. 52
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=0-WD001 &EFS=0/10.1 =0-PE;=0-XQ1 PE;=Customer+L-X .-J 4G 4 16 mm² M40 19-28 mm Supplied by customer

=0-WG001 &EFS=0/12.1 =0-PE;=0-X1 =0-S01 .-J 3G 3 1,5 mm² M16 4.5-10 mm Supplied by customer

=01-WD001 &EFS=01/13.1 =0-PE;=01-X1 =01-*0_1_001 .-J 4G 4 16 mm² M40 19-28 mm

=01-WG003 &EFS=01/13.3 =0-PE;=01-X2 =01-*0_1_001 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01+JB-1X10
=01-WG004 &EFS=01/15.1 =0-PE;=01-X2 .-J 7G 11 1,5 mm² M20 7-13 mm
=01+JB-1X30

=01-WG010 &EFS=01/18.1 =0-PE;=01-X2 =01-*8_7_002 .-J 3G 6 1,5 mm² M16 4.5-10 mm

=01+JB-1X30
=01-WG011 &EFS=01/17.3 =0-PE;=01-X2 .-J 7G 13 1,5 mm² M20 7-13 mm
=01+JB-1X10

=01-WG013 &EFS=01/19.3 =0-PE;=01-X2 =01-S02 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=11-WD001 &EFS=11/20.1 =0-PE;=11-X1 =11-*0_3_001 .-J 4G 4 2,5 mm² M20 7-13 mm

=11-WG002 &EFS=11/22.1 =0-PE;=11-X1 =11-*6_7_002 .-J 5G 5 1,5 mm² M20 7-13 mm

=11-WG003 &EFS=11/22.7 =11-X2 =11-*0_9_006-PT100 .CY-O 4x 4 0,75 mm² M16 4.5-10 mm

=11-WG004 &EFS=11/22.9 =11-X2 =Customer+L-X .CY-O 2x 2 0,75 mm²

=11-WG007 &EFS=11/23.1 =11-X2 =11-10_9_009 .-O 2x 2 0,34 mm² M12 3,5-7,0mm

=100-WG001 &EFS=100/26.1 =0-PE;=100-X2 =Customer+L-X .-J 5G 5 1,5 mm² M20 7-13 mm

=100-WG002 &EFS=100/26.2 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG003 &EFS=100/26.3 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG004 &EFS=100/26.4 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01+JB-WG101 &EFS=01/15.1 =01+JB-1X30 =01-*0_9_020 .-O 2x 2 0,34 mm² M12 3,5-7,0mm Part of separator

=01+JB-1X10
=01+JB-WG102 &EFS=01/16.0 =01+SB-1X20 .-J 5G 10 1,5 mm² M20 7-13 mm part of 1X10
=01+JB-1X30

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Cable layout +
Project: - Separator
Tested DCC Bl./Sh. 53
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=01+JB-1X10
=01+JB-WG104 &EFS=01/17.4 =01-*1_9_012 .CY-O 4x 8 0,75 mm² M16 4.5-10 mm Part of separator
=01+JB-1X30

=01+JB-1X10
=01+JB-WG105 &EFS=01/18.2 =01-*9_7_004 .-J 3G 6 1,5 mm² M16 4.5-10 mm part of 1X10
=01+JB-1X30

=01+JB-1X10
=01+JB-WG106 &EFS=01/18.4 =01-*9_7_005 .-J 3G 6 1,5 mm² M16 4.5-10 mm part of 1X10
=01+JB-1X30

=01+JB-1X10
=01+JB-WG122 &EFS=01/18.5 =01+SB-1X20 .-J 4G 8 1,5 mm² M20 7-13 mm part of 1X10
=01+JB-1X30

=01+SB-WG201 &EFS=01/16.0 =01+SB-1X20 =01-*1_9_002 .-O 2x 4 0,34 mm² M12 3,5-7,0mm part of 1X20

=01+SB-WG202 &EFS=01/16.2 =01+SB-1X20 =01-*0_9_014 .-O 2x 4 0,34 mm² M12 3,5-7,0mm part of 1X20

=01+SB-WG203 &EFS=01/16.2 =01+SB-1X20 =01-*0_9_013 .-O 3x 6 0,75 mm² M16 4.5-10 mm part of 1X20

=01+SB-WG204 &EFS=01/18.5 =01+SB-1X20 =01-*0_7_010 .-J 3x 5 0,75 mm² M16 4.5-10 mm part of 1X20

=01+SB-WG205 &EFS=01/18.6 =01+SB-1X20 =01-*0_7_011 .-J 3x 6 0,75 mm² M16 4.5-10 mm part of 1X20

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Cable layout +
Project: - Separator
Tested DCC Bl./Sh. 54
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box Separator +JB-1X10 Sensor block +SB-1X20

PE-BUS

=01+-X2 =JB+-1X10

PE
1

PE
PE
2

1 1
brown N

1
3

-WG004
2 7x1,5mm² 2 blue
2x0,34mm²
-WG101 Speed monitoring device =SB+-1X20
I

2
1
4

M20 (8-13mm) +JB-WG102 white

1
5x1,5mm² 2x0,34mm² PSL/H clean oil
4 3 1
discharge pressure

3
+

-WG201
5

M16 (5-10mm) 2 black

+ I

+
3 4 2
+

+
6

+ black P

+
2x0,34mm² SMS sludge space monitoring
+

5
+

-WG202
7

+
3
white I

4
5 5 3

6
8

4
black

S
6 4
9

S
+

brown 3x0,75mm²
+ water monitoring system

+
-WG203
+ brown

+
10

8
- grey

-
1 + black
11

+
1 brown

8
4x0,75mm² PC H
-WG103 vibro PCH1220 +JB-WG106 3x0,75mm²
1

10
white 4x1,5mm² -WG204 Circulation valve
12

blue
-

9
M16 (5-10mm)

-
-
11
- blue
13

-
2 blue

10
-

-
2 3x0,75mm²
2 -WG011
12

brown
14

3 brown
-WG205 Water discharge valve
7x1,5mm²

11
3x1,5mm² Operating water
4 M20 (8-13mm) -WG104
-
13

blue

-
15

PE
PE PE
14

3 - blue
-
16

PE PE

PE
3x1,5mm²
3 -WG105 Displacement- and filling water
brown
15
17

4 1
16
18

5
- 2
17

-
19

6
3
18

PE
PE
PE

PE
PE

PE
PE-BUS

order-no.:0005-1827-280

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du Terminal box overview +
Project:
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 55
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
-
8560-3100-557 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box Separator +JB-1X30 Sensor block +SB-1X20

PE-BUS
PE

=01+-X2 =JB+-1X30

PE
1

PE
PE
2

1 1
brown N

1
3

-WG004
2 7x1,5mm² 2 blue
2x0,34mm²
-WG101 Speed monitoring device =SB+-1X20
I

2
1
4

M20 (8-13mm) +JB-WG102 white

1
5x1,5mm² 2x0,34mm² PSL/H clean oil
3 3 1
+ discharge pressure

3
-WG201
+
5

M16 (5-10mm) 2 brown

+ I

+
4 4 2

4
6

+ brown P

+
2x0,34mm² SMS sludge space monitorin

5
+

-WG202
7

3
white I

4
5 5 3

6
8

4
black

S
brown
+
9

7
+

brown 3x0,75mm²
+ water monitoring system

+
-WG203
6
- blue
10

8
- grey

7
4x0,75mm²

-
PC H
1
-WG103 vibro PCH1220
11

9
1 brown

8
+JB-WG106 3x0,75mm²

10
+ 4x1,5mm² -WG204 Circulation valve
12

blue
-

9
M16 (5-10mm)

-
11
13

- 2 blue

10
-

-
3x0,75mm²
2 -WG011

12
white
14

+ 3 brown
-WG205 Water discharge valve
7x1,5mm²

11
3 M20 (8-13mm) 1
black

13
15

PE
PE PE

14
16

- PE PE

PE
2
4 brown
15
17

3x1,5mm² Operating water

-WG104
16

5 blue
18

-
3
blue
17

6
19

-
3x1,5mm²
-WG105 Displacement- and filling water
brown
18

6 4
19

6 2
20

4
1
21

PE
5
3
22

PE
PE
PE
PE-BUS

PE
PE

order-no.:0005-1827-290

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du Terminal box overview +
Project:
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 55_B
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
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Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen

All protective measures are to be taken in accordance with electric codes, rules and regulations
* Generell sind die Vorgaben des lokalen Energieversorgers zwingend einzuhalten
In general the the rules and regulations of the lokal power authorities has to be followed

* Kabel und Leitungen sind so auszuwählen und zu verlegen, dass eine Gefährdung von Personen und der Umgebung ausgeschlossen ist.
Die angegebenen Kabelquerschnitte sind bezogen auf eine Kabellänge von 50m, Kupfer als Leitematerial, Verlegeart "C" und
eine maximale Umgebungstemperatur von 30°C. Siehe hierzu DIN VDE 0298-4 (Verwendung von Kabeln und isolierten Leitungen für Starkstromanlagen - Teil 4:
Empfohlene Werte für die Strombelastbarkeit von Kabeln und Leitungen für feste Verlegung in und an Gebäuden und von flexiblen Leitungen).
Neben der Strombelastung sind bei der Errichtung von Kabel- und Leitungsanlagen weitere Faktoren zu berücksichtigen.
Siehe hierzu IEC 60364-5-52 (Errichten von Niederspannungsanlagen - Teil 5: Auswahl und Errichtung elektrischer Betriebsmittel - Kapitel 52: Kabel- und Leitungsanlagen)

Cables and lines must be selected and laid in a way to eliminate any risk to persons and the environment.
The cable cross-sections specified in these drawings are based on a max. length of 50m, copper as conducting material,laying version "C" and a maximum ambient temperature of 30°C.
Refer also to DIN VDE 0298-4 (Usage of cables and cords in power installations - Part 4:
Recommended current-carrying capacity for sheathed and nonsheathed cables for fixed wirings in and around buildings and for flexible cables and cords).
Besides the current load are in the erection of wiring systems additional parameters to take into account.
Refer also to IEC 60364-5-52 (Erection of low voltage installations - Part 5: Selection and erection of electrical equipment - Chapter 52: Wiring systems)

* Messleitungen sind grundsätzlich abgeschirmt zu verlegen

Measuring lines must always be laid shielded
WD-Kabel getrennt vom WF-/WG-Kabeln verlegen
*
WD-cables to be installed separate from WF-/WG-cable

* Alle Kabel müssen eine Abnahme der relevante Abnahmegesellschaft haben. Isolierungsfestigkeit: 0.6/1KV * GEA WSPN Standard: Nexans MPRX 0.6/1kV.
All cables must have an approval of the relevant classification society. Insulating strength: 0.6/1KV

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter

WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

*
Legende Kabeltypen (Kabelliste)
Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter Motorkabel FU mit konzentrischem Außenleiter (PE)

-J = Cable / conductor with protective conductor FC.CY = Motor cable FC with concentric outer (PE)
Kabel / Leitung ohne Schutzleiter Potentialausgleichsleiter
-O = Cable / conductor without protective conductor PL = Equipotential bonding conductor
Kabel / Leitung mit Schutzleiter geschirmt Steuerleitung blau für eigensichere Stromkreise
CY-J = Cable / conductor with protective conductor screened Ex-CY = Control line blue for intrinsically safecircuits
Kabel / Leitung ohne Schutzleiter geschirmt Datenleitung paarverseilt
CY-O = Cable / conductor without protective conductor screened CY-TP = Data line twisted pair
Motorkabel FU geschirmt mit Schutzleiter
FC.CY-J = Motor cable FC screened with protective conductor

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du Instructions for installation +
Project:
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 56
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
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Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=0-Q1 &EFS=0/10.1 0005-1837-050 SCH.LV429632 3P3D TM63D trip unit for NSX100 circuit breaker SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1438-200 29450 auxiliary contact 1 OC or 1 SD or 1 SDE or 1 SDV SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1837-190 LV429340 Extended red-yellow rotary handle NSX100-250 circuit breaker accessory SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1837-160 LV429515 Cover of terminals for NSX100-250 circuit breaker SCHNEIDER

=0-F1 &EFS=0/11.2 0005-1872-670 3RV24110KA10 CIRCUIT-BREAKER SZ S00, FOR TRANSFORMER PROT. A-RELEASE 0.9...1.25A SIEMENS

=0-F2 &EFS=0/11.2 0005-1551-120 IC65H1PC6A Miniature Circuit Breaker, iC65H, C6A, 1 Pole, Icn: 10KA SCHNEIDER

=0-M1 &EFS=0/11.2 PFG.11632101955 PFG.11632101955 PFG.11632101955 Pfannenberg

=0-M1 &EFS=0/11.2 PFG.11720001955 PFG.11720001955 PFG.11720001955 Pfannenberg

=0-24M &EFS=0/11.7 0005-4708-890 1031400000 Feed-through terminal, WDU 1.5/ZZ Weidmüller

=0-R1 &EFS=0/11.4 32 209 210 Heraeus.32 209 210 Temperatursensor Pt100, To92, Temperaturbereich: -50...+150°C Heraeus

=0-T1 &EFS=0/11.2 MURR.866864 866864 Transformer, 400VA,MET 0400-380-420-440-460-480/230 MURR

=0-T2 &EFS=0/11.6 1478110000 1478110000 Switched-mode power supplies PRO MAX 120W 24V 5A Weidmüller

=0-X1 &EFS=0/11.1...&EFS=0/ 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

11.3;&EFS=0/12.1

=0-K1 &EFS=0/12.6 1122820000 TRS 230VUC 1CO Relay module, 1 CO contact, 230 V UC, Screw connection Weidmüller

=01-B1 &EFS=01/13.1 KLY-M30I-50/1A-1-2.5 KLY-M30I-50/1A-1-2.5 Current transformer, 50/1A COMPLEE

=01-F1 &EFS=01/13.4 0005-1100-070 3RN1010-1CM00 Thermistor motor protection 230V AC 1S+1NC SIEMENS

=01-Q1 &EFS=01/13.8 SIE.3RT5035-1AN20 SIE.3RT5035-1AN20 CONTACTOR, AC-3, 18,5KW/400V, AC 230V 50/60HZ SE

=01-Q1 &EFS=01/13.8 SIE.3RH5921-1FA22 SIE.3RH5921-1FA22 Auxilary contact 2NO/2NC Panel Builder

=01-Q1 &EFS=01/13.8 SIE.3RH5921-1EA11 SIE.3RH5921-1EA11 Auxiliary contact 1NO/1NC Panel Builder

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Parts list +
Project: - Separator
Tested DCC Bl./Sh. 57
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=01-Q1 &EFS=01/13.8 SIE.3RT5936-1CD00 SIE.3RT5936-1CD00 RC Unit Panel Builder

=01-S1 &EFS=01/13.8 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

=01-S1 &EFS=01/13.8 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=01-S1 &EFS=01/13.8 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=01-S1 &EFS=01/13.8 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=01-S1 &EFS=01/13.8 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=01-X1 &EFS=01/13.1;&ELU/37. 0005-3508-890 1020400000 Feed-through terminal, 16 mm², Screw connection, Wemid, dark beige, TS 35 Weidmüller
6

=01-X2 &EFS=01/13.3;&EFS=01 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/15.1;&EFS=01/15.2;&EF

=01-K1 &EFS=01/14.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=01-T1 &EFS=01/15.1 0005-4509-010 7505501 Amplifier MK1-2RP/24VDC Turck

=11-K1 &EFS=11/20.7 1123540000 TRS 230VUC 2CO Relay module, 2 CO contact, 230 V UC, Screw connection Weidmüller

=11-Q1 &EFS=11/20.0 MSC-D-6,3-M7-AO MSC-D-6,3-M7-AO Motor control unit, 4,0-6,3A, 220-240VAC, 380V50Hz,440V60Hz Eaton Electric

=11-S1 &EFS=11/20.7 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=11-S1 &EFS=11/20.7 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=11-S1 &EFS=11/20.7 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=11-X1 &EFS=11/20.1;&EFS=11 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/22.1

=11-K2 &EFS=11/21.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Parts list +
Project: - Separator
Tested DCC Bl./Sh. 58
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=11-K3 &EFS=11/22.3 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

=11-K3 &EFS=11/22.3 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K3 &EFS=11/22.3 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-K4 &EFS=11/22.4 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

=11-K4 &EFS=11/22.4 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K4 &EFS=11/22.4 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-T1 &EFS=11/22.8 WEI.2489680000 WEI.2489680000 Signal Insulator ,ACT20P-CI-CO-P Weidmüller

=11-X2 &EFS=11/22.5...&EFS=1 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

1/22.9;&EFS=11/23.2;&

=16-X2 &EFS=16/24.1...&EFS=1 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

6/24.7

=100-K1 &EFS=100/26.1 1123490000 TRS 24VDC 2CO Relay module, 2 CO contact, 24 V DC, Screw connection Weidmüller

=100-K2 &EFS=100/26.3 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K3 &EFS=100/26.4 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K4 &EFS=100/26.5 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K5 &EFS=100/26.7 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-X2 &EFS=100/26.1...&EFS= 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

100/26.5;&EFS=100/26.

=00-P1 &EFS=00/28.2 0005-4760-010 6AV2124-5DC00-0AC0 Touch panel KTP400 Comfort SIEMENS

=00-P1 &EFS=00/28.2 0005-3668-100 6AV2181-8XP00-0AX0 Memory card, 2 GByte, SD SIEMENS

=00-K1 &EFS=00/29.1 0005-4760-090 SIE.6ES7215-1AL40-0XB0 CPU module, SIMATIC S7-1200, CPU 1215C, 14DI/10DO/2AI/2AO SIEMENS

=00-K1 &EFS=00/29.1 0005-4278-060 6XV1850-2GH20 SIMATIC NET, IND. ETHERNET TP CORD SIEMENS

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Parts list +
Project: - Separator
Tested DCC Bl./Sh. 59
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=00-K1 &EFS=00/29.1 0005-3668-110 6ES7954-8LE02-0AA0 6ES7954-8LE02-0AA0 SIEMENS

=00-K2 &EFS=00/29.4 0005-4281-060 6ES7231-5PD30-4AC0 6ES7231-5PD30-4AC0 SIEMENS

=00-K3 &EFS=00/29.5 0005-4281-100 6ES7234-4HE32-0XB0 ANALOG I/O SM 1234, 4AI/2AO SIEMENS

=00-K4 &EFS=00/29.6 0005-4280-040 6ES7221-1BH32-0XB0 DIGITAL INPUT SM 1221, 16DI, 24V DC SIEMENS

=00-K5 &EFS=00/29.7 0005-4280-060 6ES7222-1BH32-0XB0 DIGITAL OUTPUT SM1222, 16 DO, 24V DC SIEMENS

-Cabinet &ELU/35.2 0005-0058-500 AE 1058.500 Compact enclosure AE, sheet steel WHD 600 x 800 x 250 mm RITTAL

-Cabinet &ELU/35.2 0005-1412-000 SZ.2519000 Door stay for the AE range RIT

=01-X1 &ELU/37.6 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

=Additions &ELU/37.7 0005-1554-000 1860120000 Label blanco 60mm SFX 11/60 white Weidmüller

=Additions &ELU/37.7 8555-9001-040 8555-9001-040 Instruction manual IO GEA

Date 03.08.2020 Customer: - Description: =

GEA Westfalia Rev.00
Editor Paul.Du Parts list +
Project: - Separator
Tested DCC Bl./Sh. 60
Language: En Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-557 & EPB 62 Bl./Sh.
Commissioning equipment, Tools, Spare parts lists

Typ / Model
OSE 40-0136-067

Application
HFO

Frequency
60 Hz

Edition
29.07.2020
Quantity: Part No.: Description:
4 2057-9769-080 Set of commissioning equipment
1 2063-9901-000 Set of tools and accessories
*4 2063-9902-530 Set of spare parts for 2 years
*consist of:
2 2063-9902-000 Set of spare parts for bowl and hood (1 year or 8000h)
1 2057-9902-080 Set of spare parts for drive (1 year or 8000h)
1 2057-9902-060 Set of spare parts for drive (2 years or 16000h)

Edition
29.07.2020

NOTE: SUBJECT TO MODIFICATION

08.01.2018 Dynamic List Display 1

08.01.2018 Display Multilevel BOM 1

Material 2057-9769-080 / AUSF. -91-/-0136-/-0196- 60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF COMMISSIONING EQUIPMENT
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 2,00 PC

0020 GASKET 1,00 PC
0030 GASKET 1,00 PC
0040 GASKET 1,00 PC
0050 GASKET 2,00 PC
0060 GASKET 1,00 PC
0070 GASKET 1,00 PC
0080 LUBRICATING OIL 2,00 PC
0090 THREADED PIN 2,00 PC
0095 LUBRICATING GREASE 1,00 PC
0100 DRIVE BELT 1,00 PC
0110 INCLUDE PARTS LIST AND DRAWING 1,00 PC
0120 COLLAPSIBLE BOX 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2063-9901-000 /
/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF TOOLS AND ACCESSORIES
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 SOCKET WRENCH, COMPL. 1,00 PC

0020 MALLET 1,00 PC
0030 OFFSET SCREWDRIVER 1,00 PC
0040 RING SPANNER 1,00 PC
0100 HEXAGON NUT 1,00 PC
0310 HEX HEAD SCREW 1,00 PC
0320 HEX HEAD SCREW 1,00 PC
0340 THREADED PIN 1,00 PC
0400 CLAMP BOLT, COMPL. 1,00 PC
0410 JACK, COMPL. 1,00 PC
0500 WASHER / DISK 1,00 PC
0600 COMPRESSING DEVICE, COMPL. 1,00 PC
0610 MOUNTING TOOL, COMPL. 1,00 PC
0620 MOUNTING RING 1,00 PC
0630 ANNULAR WRENCH, COMPL. 1,00 PC
0640 EYE BOLT, COMPL. 1,00 PC
0650 MOUNTING TOOL, COMPL. 2,00 PC
0660 DOUBLE NIPPLE 1,00 PC
0710 COLLAPSIBLE BOX 2,00 PC
0720 PLASTIC BAG 1,00 PC
06.11.2019 Dynamic List Display 1

06.11.2019 Display BOM Level by Level 1

Material 2063-9902-000 / 8000 STD

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS BOWL / HOOD
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00

Item Object ID Object description Quantity BUn

0010 0007-2035-750 GASKET 1,00 PC

0020 0007-2929-750 GASKET 1,00 PC
0030 0007-3796-720 GASKET 1,00 PC
0040 0004-3273-810 PISTON GUIDE RING 1,00 PC
0070 0007-3169-750 GASKET 2,00 PC
0100 0007-3799-840 GASKET 1,00 PC
0110 0007-3457-790 GASKET 1,00 PC
0130 0007-2827-790 GASKET 1,00 PC
0140 0007-3216-760 GASKET 2,00 PC
0160 0004-1595-810 GUIDE TAPE 1,00 PC
0175 0026-2824-400 WASHER / DISK (USA-PK2) 12,00 PC
0190 0007-3798-760 GASKET 2,00 PC
0200 0004-1702-850 GUIDE TAPE 1,00 PC
0250 0007-3800-910 GASKET 1,00 PC
0260 0007-3914-830 GASKET 2,00 PC
0270 0007-2080-750 GASKET 2,00 PC
0300 0007-2940-750 GASKET 2,00 PC
0310 0007-2023-750 GASKET 4,00 PC
0360 0007-1941-750 GASKET 2,00 PC
0370 0007-2825-750 GASKET 2,00 PC
0380 0007-1944-750 GASKET 2,00 PC
0390 0007-3285-750 GASKET 2,00 PC
0400 0007-2925-750 GASKET 2,00 PC
0410 0007-1944-750 GASKET 4,00 PC
0420 0007-2638-750 GASKET 1,00 PC
0430 0015-0082-000 LUBRICATING GREASE 1,00 PC
0440 0000-0001-070 INCLUDE PARTS LIST AND DRAWING 1,00 PC
08.01.2018 Dynamic List Display 1

08.01.2018 Display Multilevel BOM 1

Material 2057-9902-080 / 8000 STD.60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 1,00 PC

0020 GASKET 1,00 PC
0030 CYLINDRICAL ROLLER BEARING 1,00 PC
0040 ANGULAR CONTACT BALL BEARING 2,00 PC
0050 GASKET 1,00 PC
0060 DRIVE BELT 1,00 PC
0070 INCLUDE PARTS LIST AND DRAWING 1,00 PC
08.01.2018 Dynamic List Display 1

08.01.2018 Display Multilevel BOM 1

Material 2057-9902-060 / 16000 STD.60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 1,00 PC

0020 GASKET 1,00 PC
0030 CYLINDRICAL ROLLER BEARING 1,00 PC
0040 ANGULAR CONTACT BALL BEARING 2,00 PC
0050 GASKET 1,00 PC
0060 DRIVE BELT 1,00 PC
0070 GROOVED BALL BEARING 3,00 PC
0080 CLUTCH SHOE 9,00 PC
3. LO-ME

Process condition data sheet P2881256535-9913-PDS010

P&ID P2881256535-9913-PID010
Equipment list P2881256535-9913-DVL010
Dimensioned drawing
Detail drawings:
3/2-Way Feed Valve Assembly 9901-8105-431
Pressure Gauge Cock 9901-8104-220
Dimensioned drawing for motor 5289-7825-139
Starting characteristics 9997-0142-020
Feed pump system parts:
Pre-Strainer
Pressure Gauge Board Complete 9901-8104-620
Heating system parts:
Preheater 9901-8105-275
Safety Valve 9901-8104-825
Steam Trap 9901-8104-850
Motor Control Valve 0018-8154-220
Y-Strainer
Thermometer 9901-8104-506
Butterfly Valve 9901-8104-720
Circuit diagram 8560-3100-558_Rev00
Commissioning equipment, Tools, Spare parts lists

GEA Westfalia Separator Group GmbH

Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4XOSE10-91-067/10
Process Condition Data Sheet

Order overview

Hull No.: IMO No.: Classification: Project No.: Order No.:

H1831A - ABS 2881256535
H1832A - LR 2881256536
H1833A - LR 2881256537

Oil to be processed
Application: LOME
Viscosity: SAE30
Density: 0.9 g/ml15°C
Inlet temperature: 50 °C
Separating temperature: 90 °C
Throughput capacity: 2651 l/h

Separator
Type: OSE 10-91-067/10
Operation mode:
Ejection method: total
Clean oil discharge: 1 bar g
Finish color: Munsell 7.5 BG 7/2
Total weight: 205 kg
Bowl speed: 12000 rpm
Bowl weight: 49 kg

Separator motor
Type: Frame size 112M
Output: 4 kW
Speed: 3600 rpm
IP class: 55
Weight: 25 kg

Feed Pump
Kind: screwtype
Type: KF 42
Rated capacity: 2964 l/h
Suction height: 4 mWS (0,39 Bar)
Delivery height: 20 mWS (1,96 Bar)
Output: 1,32 kW
IP class: 55
Weight: 20 kg

Heating Medium: steam

Heater type: S/L-2,0-15
Pressure inlet: 6 bar abs
Temperature: 159 °C
Consumption: 106.04 kg/h
Permissible back pressure of condensate: max. 1,5 bar g

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS010 1/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4XOSE10-91-067/10
Process Condition Data Sheet

Ambient Conditions
Ambient temperature: +45°C
Humidity: up to 92%
Atmospheric pressure: up to 1000 m Above Sea Level

Compressed Air (if mentioned on P&ID)

Standard operating compressed air pressure: min. 3 bar / max. 10 bar

Adjustments and set points

Type: P&ID tag no.: Set point:
Inlet temperature controller TC *0-9-007 90°C
Inlet temperature alarm high TAH *0-9-006 100°C
Inlet temperature alarm low TAL *0-9-006 80°C
Water pressure reducer PCV *9-7-003 3 - 10 bar g
Pressure alarm low PAL (Clean oil discharge) *1-9-002 1 bar
Pressure alarm high PAH (Clean oil discharge) *1-9-002 3 bar
Pressure transmitter PT (Sludge monitoring system) *0-9-014 1 bar

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS010 2/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4XOSE10-91-067/10
GEA Westfalia Separator
Equipment List

Order-No.: 2881256535

Project - title: 4XOSE10-91-067/10

Date: 29.07.2020 Dept.: -

Type: Singleseparators Corr. Drawing: P2881256535-9913-PID010 Belongs to:

Repl for: --- Repl. by: --- Std. checked: ---

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL010 1/4

Copyright. © All rights reserved

Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4XOSE10-91-067/10
GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Pcs Separator OSE 10-91-067/10 N M L

10-1-001/M1 1 Pcs Motor Frame size 112M 5289-7825-139 N M L

10-3-001 1 Pcs Screw Spindle Pump KF 42 9085-2306-000 N M L

DN32
10-5-001 1 Pcs Preheater S/L-2,0-15 9085-1203-050 for H1831A N M L
9085-1203-040 for
DN25
H1832A/33A
10-7-002 1 Pcs Safety Valve 67.961/6bar 0018-7445-400 N M L
G1/2"
10-7-005 1 Pcs Throttle Valve belongs to *0-7-006 N M L
DN25
10-7-006 1 Pcs 3/2-Way Feed Valve Assembly 0018-7621-000 N M L
DN25
10-7-008 1 Pcs Pressure Gauge Board Complete 2028-2346-010 N M L

10-7-012 1 Pcs Pressure Gauge Cock part of centrifuge N M L

1/4"
10-8-001 1 Pcs Pre-Strainer 0018-8897-000 N M L
DN40
10-9-006 1 Pcs Resistance Thermometer 2 x PT 100 TE 0001-1579-400 N M L
belongs to 10-7-006
1/2"
10-9-007 1 Pcs Temperature Regulator TC integrated in Control N M L
Cabinet

10-9-009 1 Pcs Pressure Transmitter NAE PT 0005-1533-300 N M L

1/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL010 2/4

Copyright. © All rights reserved

10-9-010 1 Pcs Resistance Thermometer TE part of centrifuge N M L

10-9-011 1 Pcs Current Transformer TA32710B500 IAL part of centrifuge N M L

10-9-012 1 Pcs Vibration Pick-Up PCH 1220 NSH 0005-1747-000 N M L

10-9-014 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L

1/4"
10-9-016 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-017 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-018 1 Pcs Proximity sensor SIS part of centrifuge N M L

11-7-001 1 Pcs Non-Return Valve part of centrifuge N M L

1"
11-7-003 1 Pcs Pressure Gauge Cock part of centrifuge N M L
1/4"
11-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L
1/4"
11-9-002 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L
1/4"
12-7-001 1 Pcs Non-Return Flap belongs to *0-7-006 N M L
DN 25
14-7-001 1 Pcs Butterfly Valve WA 532 0018-6612-400 N M L
DN80

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL010 3/4

Copyright. © All rights reserved

14-9-001 1 Pcs Limit Switch ZS belongs to *4-7-001 N M L

16-7-002 1 Pcs Motor Control Valve 23.440 - kvs 2,5 0018-8154-220 N M L

DN20
16-8-001 1 Pcs Y-Strainer 0018-7338-220 N M L
DN20
17-8-001 1 Pcs Steam Trap FT 14-10 0018-7589-200 N M L
1"
18-7-002 1 Pcs Solenoid Valve belongs to *0-7-006 N M L
1/4"
19-7-002 1 Pcs Ball Valve part of centrifuge N M L
3/4"
19-7-003 1 Pcs Solenoid Valve Assembly compl. part of centrifuge N M L
3/4"
19-7-004 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/2"
19-7-005 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/4"
19-8-001 1 Pcs Y-Strainer part of centrifuge N M L
3/4"
19-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL010 4/4

Copyright. © All rights reserved

Nr.: 018518/2011-T
DATA SHEET Date: 09-FEB-2011

Three-phase Induction Motor - Squirrel Cage

Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Frame : 112M Enclosure : IP55 (TEFC)

Output : 4 kW Mounting : V1
Frequency : 60 Hz Rotation : Both
Poles : 2 Aprox. weight* : 45.0 kg
Rated speed : 3510 rpm Moment of inertia : 0.0080 kgm²
Slip : 2.50 % Sound Pressure Level : 64.0 dB(A) (global)
Rated voltage : 460V Foundation loads
Rated current : 6.78 A - Max. traction : 887 N
L. R. Amperes : 64.4 A - Max. compression : 1329 N
Il/In : 9.5 Code L
Load Power factor Efficiency (%)
No load current : 3.05 A
100% 0.84 88.2
Rated torque : 10.9 Nm
75% 0.78 87.0
Locked rotor torque : 320 %
50% 0.67 85.7
Breakdown torque : 430 %
Design : N Bearing Quantity (lubricant)
Insulation class : F Front 6207-ZZ -----
Temperature rise : 70 K Rear 6206-ZZ -----
Locked rotor time : 13 s (hot)
Service factor : 1.00 Lubrication interval: -----
Duty cycle : S1 Grease - MOBIL POLYREX EM
Ambient temperature : -20°C to +50°C
Altitude : 1000 m.a.s.l

Notes:
W22 IE2.
Motor for VFD use from 30Hz to 50Hz with constant torque and from 50 to 60Hz with constant power:
30Hz 240VD 2,3kW 1700rpm 7,7A 13,2Nm DT95K
50Hz 400VD 4,0kW 2900rpm 7,7A 13,2Nm DT95K
60Hz 400VD 4,0kW 3500rpm 7,7A 11,0Nm DT95K

Motor for VFD use from 40Hz to 60Hz with constant torque:
40Hz 307VD 2,7kW 2310rpm 6,8A 11Nm DT95K
60Hz 460VD 4,0kW 3509rpm 6,8A 11Nm DT95K
Motor with performance equivalent to NEMA MG1 5.5HP, EFF 88.2%, 460V, 60Hz, 3510 RPM, 6.78 A, PF 0.84,
design A, code L, SF 1.00, CC029A.

This is an updated revision. The previous one must be disregarded. The figures given herewith are regarded as average values based on
actual tests and applied to sinusoidal power supplied motors, within permissible tolerances under NEMA MG 1-12. Noise level with
tolerance of +3 dB(A). (*) Weight value can be changed without previous notification.

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

PERFORMANCE UNDER LOAD

Three-phase Induction Motor - Squirrel Cage
100 1.0 0.0

C - Slip (%)
C
90 0.9 1.0
A
80 0.8 2.0

70 0.7 3.0

60 0.6 B 4.0

50 0.5 5.0

D - Current at 460V (A)

40 0.4 8

6
A - Efficiency (%)

D
B - Power factor

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Percent of rated output
Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Frame : 112M Service factor : 1.00
Rated speed : 3510 rpm Design : N
Frequency : 60 Hz Enclosure : IP55 (TEFC)
Rated voltage : 460 V Locked rotor torque : 320 %
Insulation class : F Pull up torque : 270 %
Rated current : 6.78 A Breakdown torque : 430 %
Il/In : 9.5

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

PERFORMANCE CURVES RELATED TO SPEED

Three-phase Induction Motor - Squirrel Cage
5.0 10.0

B - Current related to full load current

B
4.5 9.0
A
4.0 8.0

3.5 7.0

3.0 6.0
A - Torque related to full load torque

2.5 5.0

2.0 4.0

1.5 3.0

1.0 2.0

0.5 1.0

0.0 0.0
0 10 20 30 40 50 60 70 80 90 100
Percent of synchronous speed

Customer : GEA WESTFALIA SEPARATOR

Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

THERMAL CAPACITY IN OVERLOAD

Three-phase Induction Motor - Squirrel Cage
100000

10000
Time (s)

1000
C - Locked rotor (cold)
B - Locked rotor (hot)

A
100
A - Overload

B
10
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
I/In
Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
195
195
195
195
195
255
255
255
255
255
255
310
310
310
310
310
360
360
360
254
638
244 124
DN32/PN16 DN32/PN16
156

G1/8"

256
112

G1/8"

11
201 60 19 180
90 210
254

Maße ohne Toleranzangaben nach: Schraubenspindelpumpe / Pumpenstation Datum: / Date: Erstellt: / Drawn:

TMP
Drehrichtung: rechts Untoleranced dimensions: Screw-pump / Pump-station 22.11.2011 E. Kuster
direction of rotation: clockwise
ISO 2768 - c EN ISO 13920 - B KF- 42.BAA.004604 Datum: / Date: Geprüft: / Reviewed:
Baugruppe Schweißteil 02.11.2016 N. Troppe
Assembly Welded part KF 42+90-4/1,1
Maßstab: / Scale: Gewicht: / Weight:
Für diese Zeichnung behalten wir uns gemäß
vom Antrieb aus gesehen KRAL AG
Bildgasse 40, Industrie Nord DIN ISO 16016 alle Rechte vor. 1:5 36 kg
viewed from the drive 6890 Lustenau, Austria For this drawing all rights are reserved
www.kral.at according to DIN ISO 16016. A4 Blatt: / Sheet:1 von: / of:1
0 1 2 3 4 5 6 7 8 9

1x 0005-4721-000 + 1x 0024-6663-010

Bedienbox Zulaufpumpe
Operating box feed pump

Vorderansicht Seitenansicht Rückansicht

Front view Side view Rear view
85 mm 60 mm 71 mm

&EFS/18.4

Feed Pump

Operation

123 mm
154 mm

STOP

START

mm
,2
ø4

Cable glands Yard cable size WS Part.No.

1 x M20 8,0 - 13,0 mm 0005-4487-930

Date 02.10.2013 Kunde: Benennung/Description: Rev.: 00 =

Customer: - GEA Westfalia
-
Editor AVO/RIP Separator +
Projekt:
- Bedienbox Zulaufpumpe
Tested TE Project: Sprache: Zeichnungs Nr.: DCC Bl./Sh. 32
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Production GmbH. All rights being reserved.
Operating box feed pump Language: DE/EN Drawing No.: & ELU 52 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -

Designation of plant : -

Drawing no. : 8560-3100-558

Internal order no. : -

Manufacturer (company) : GEA Westfalia Separator

Name of project : -

Type : IO/OSE 10-91

Language
: EN

Technical data : 440V AC 60 Hz +/-5%

Prepared 03.08.2020 Processed 03.08.2020 Applied standards : IEC 61346

IEC 61355
IEC 60617

Date 13.02.2015 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Title- / cover sheet +
- Separator
Tested Project: DCC Bl./Sh. 1
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EAA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EAA 1 Title- / cover sheet 13.02.2015

&EAB 2 Table of contents 03.08.2020

&EAB 3 Table of contents 03.08.2020

&EAB 4 Table of contents 03.08.2020

&EAB 5 Table of contents 03.08.2020

&EBH 6 Revision 03.08.2020

&EDB 7 Structure identifier overview 03.08.2020

&EDB 8 Information sheet 03.04.2020

&EDB 9 Information sheet 03.04.2020

&EFS 10 Incoming =0 03.08.2020

&EFS 11 Control Voltage AC =0 03.08.2020

&EFS 12 Emergency stop =0 03.08.2020

&EFS 13 Separator =01 03.08.2020

&EFS 14 Separator =01 03.08.2020

&EFS 15 Separator speed measuring =01 03.08.2020

&EFS 16 Separator signals =01 15.04.2020

&EFS 16_B Separator signals =01 03.04.2020

&EFS 17 Separator vibro =01 03.08.2020

&EFS 17_B Separator vibro =01 03.08.2020

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Table of contents +
- Separator
Tested Project: DCC Bl./Sh. 2
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EFS 18 Separator valves =01 03.04.2020

&EFS 18_B Separator valves =01 03.04.2020

&EFS 19 Separator sludge flap =01 03.08.2020

&EFS 20 Feed Pump =11 03.08.2020

&EFS 21 Feed Pump =11 03.08.2020

&EFS 22 Product temperature control =11 03.08.2020

&EFS 23 PT Feed flow =11 03.08.2020

&EFS 25 Sludge pump =16 03.08.2020

&EFS 26 Signal exchange =100 03.08.2020

&EFS 27 PLC overview =00 03.04.2020

&EFS 28 PLC overview =00 03.04.2020

&EFS 29 PLC power supply =00 03.04.2020

&EFS 30 PLC overview =00 03.04.2020

&EFS 31 PLC overview =00 03.04.2020

&EFS 32 PLC overview =00 03.04.2020

&EFS 33 PLC overview =00 03.04.2020

&EFS 34 PLC overview =00 03.04.2020

&ELU 35 Arrangement drawing 03.04.2020

&ELU 36 Operating elements 03.04.2020

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Table of contents +
- Separator
Tested Project: DCC Bl./Sh. 3
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&ELU 37 Arrangement drawing 03.08.2020

&ELU 38 KTP 400 03.04.2020

&ELU 39 Emergency stop box 03.04.2020

&EMA 40 Terminal diagram =0+-PE =0 03.08.2020

&EMA 41 Terminal diagram =0+-PE =0 03.08.2020

&EMA 42 Terminal diagram =0+-X1 =0 03.04.2020

&EMA 43 Terminal diagram =0+-XQ1 =0 03.04.2020

&EMA 44 Terminal diagram =01+-X1 =01 03.04.2020

&EMA 45 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 46 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 47 Terminal diagram =01+JB-1X10 =01 +JB 03.08.2020

&EMA 48 Terminal diagram =11+-X1 =11 03.08.2020

&EMA 49 Terminal diagram =11+-X2 =11 03.08.2020

&EMA 50 Terminal diagram =16+-X2 =16 03.08.2020

&EMA 52 Terminal diagram =100+-X2 =100 03.08.2020

&EMB 53 Cable layout 03.08.2020

&EMB 54 Cable layout 03.08.2020

&EMB 55 Terminal box overview 03.04.2020

&EMB 55_B Terminal box overview 03.04.2020

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Table of contents +
- Separator
Tested Project: DCC Bl./Sh. 4
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EMB 56 Instructions for installation 03.04.2020

&EPB 57 Parts list 03.04.2020

&EPB 58 Parts list 03.08.2020

&EPB 59 Parts list 03.08.2020

&EPB 60 Parts list 03.08.2020

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Table of contents +
- Separator
Tested Project: DCC Bl./Sh. 5
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EAB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Revision overview

Revision name Rev.00

Index Device Date Author Revision description Revision on the basis of change

1 2020.08.03 Paul.Du Rev.00 Approval version

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Revision +
- Separator
Tested Project: DCC Bl./Sh. 6
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EBH 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Structure indicator

Complete name Labelling Structure descprition Complete name Labelling Structure descprition

&EAA Document type Cover sheet

&EAB Document type Table of contents

&EBH Document type Revision overview

&EDB Document type Structure indentification overview/instructions

&EFS Document type Circuit diagram

&ELU Document type Arrangement drawing

&EMA Document type Terminal connection diagram

&EMB Document type Cable layout

&EPB Document type Parts list

=0 Higher-level function Incoming

=01 Higher-level function Separator

=11 Higher-level function Feed Pump

=16 Higher-level function Sludge pump

=100 Higher-level function Signal exchange

=00 Higher-level function PLC

=Heater Higher-level function Heater

=Additions Higher-level function Addition

=Customer Higher-level function Customer

+JB Mounting location Junction box

+L Mounting location Local

+.T Mounting location

+.X Mounting location

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Structure identifier overview +
- Separator
Tested Project: DCC Bl./Sh. 7
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Instruction / specification

Control cabinet : Version:

Denomination control cabinet CC Core indentification YES

Protective rating IP54 Potential designation NO

Ambient temperature (+5) - (+50 °C) Halogen free wiring / channels NO

Cable marking plates YES

Classification
ABS, BV, CCS, DNV, GL, KR,
LRS, NKK, RINA, RMRS

Labels PLASTIC SILVER, LETTERS BLACK

Language labels en

Interface:

Bus connection to customer PLC NO

Incoming:

Main- / connection voltage EN

440V AC

Main frequency 60 Hz

Rotary field CLOCKWISE ROTATION

Voltage tolerance +/-5%

Cable inlet BOTTOM

Incoming redundant NO

Control voltages:

Control voltage 1 220V AC

Control voltage 2 24V DC

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Information sheet +
- Separator
Tested Project: DCC Bl./Sh. 8
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Wiring

Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section

L1 ≥ 1,5mm² Red ≥ 0,75mm²

Main circuits Black Control voltage 220V AC L
440V AC

L2 Red/white
Black " N "

L3 Black "

N Light blue ≥ 1,5mm²

PE Green / yellow ≥ 2,5mm²

Control voltage L+ Dark blue ≥ 0,75mm²

24V DC

M Blue / white
"

Analog screened + white ≥ 0,75mm²

- Brown
"

Measuring circuit white ≥ 0,75mm²

Current transformer lines Black ≥ 2,5mm²

Conductors with external voltage (AC/DC) Orange ≥ 1,00mm²

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Information sheet +
- Separator
Tested Project: DCC Bl./Sh. 9
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EDB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC
L1 / =01/13.0
L2 / =01/13.0
L3 / =01/13.0

440V AC
L1.2 / =11/20.0
L2.2 / 11.0
L3.2 / 11.0

1/L1 3/L2 5/L3 13 21

Q1
17...23A 14 22
In:17A
=100/26.1

I> I> I>

2/T1 4/T2 6/T3
2 4 6

Data incoming:

PE PE -SC PE PE PE
Min. Cross-section : 4mm²
-PE

-PE

-SC

-PE

-PE
Pre-fuse : -

Max ambient temperature (+5) - (+50 °C)

-WD001 GNYE

.-J PE PE PE
4G4 mm² Max. Cable length: 50 m
Supplied by customer
1M 1T 1G
U:
440V AC

Earthing mounting plate 1

L1 L2 L3 PE f: 60 Hz
P: max. 7.1 kW
=Customer

Earthing Cabinet 1
+L-X Icn: 50/10 kA
Earthing Door 1
Earthing screen

Kunde

Full load current: ~16 A

Incoming

Date 03.08.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Incoming +
- Separator
Tested Project: DCC Bl./Sh. 10
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 440V AC
10.9 / L2.2 L2.2 / =11/20.0
10.9 / L3.2 L3.2 / =11/20.0

N/L2
L1
-T1 x1 x2 -T2
400VA 120/230VAC INPUT
24VDC/5A GEA
POWER

GND
230V 0

O FF
220V AC

ON
A
B

OUTPUT
PE

L+'
L+

M'
M
1
-F2 M.A / =01/15.0
6A -PE
2 M.K / =00/27.0
M.R / =01/14.0
1
-24M

5
-X1 1 2 -X1 3 4 5 6

-PE

-PE
L N

1
M
-M1
28/24W 1~ -R1
Cabinet fan PT100 2
PE

Measurement cabinet
inner temperature
Spare Control Voltage AC Control Voltage DC

Date 03.08.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Control Voltage AC +
- Separator
Tested Project: DCC Bl./Sh. 11
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

220V AC 220V AC
11.9 / L.X L.X / =11/22.0
220V AC
1L.X / =01/13.4
220V AC
1L.A / =11/20.4

24V DC 24V DC
11.9 / L+.A L+.A / =01/14.0

11
-K1
/12.6 12 14

DI a.7
7
-X11

=00-K4:DI 2.7
=00/33.4
=00-K4
Separator
emergency stop

A1
-K1
AC 230V A2

11.9 / N.A PE
N.A / =01/13.4
-PE

-X1 7 8

Emergency stop external Emergency stop

Date 03.08.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Emergency stop +
- Separator
Tested Project: DCC Bl./Sh. 12
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 220V AC 220V AC

=0/10.9 / L1 =0/11.9 / L.A L.A / =11/22.0
=0/10.9 / L2 =0/12.9 / 1L.X
=0/10.9 / L3

Current measuring
separator
=00-K2
~0-1A = 0-50A

=00/31.6
=00/31.6
AI 106
-X13 -X13

2
13
-F1
/13.4 14

1 3 5
-Q1 11
/13.8 2 4 6 -K1
/14.1 12 14

s1
-B1 21
50/1A
s2 -S1
/13.8 22

13 13
-S1 -Q1
/13.8 14 /13.8 14

T1 A1 A1
-F1 M -Q1
T2 A2 220VAC A2

PE PE
=0/12.9 / N.A N.A / =11/20.4
=0-PE

=0-PE

-X1 1 2 3 -X2 1 2

-WD001 -WG003
.-J .-J
4G4 mm² 3G1,5 mm²

13 14 /13.8 1 2 /13.1
Anti-clockwise rotation U1 V1 W1 PE
21 22 /14.2 3 4 /13.1
M
5 6 /13.1
*0_1_001 3~
13 14 /13.9
440V/60Hz/4,0kW/6,9-8,2A ‎Θ
21 22
T2 T1 33 34 /14.1
43 44 =100/26.2
51 52
61 62

Separator PTC-feeler Separator

separator operation

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator +
- Separator
Tested Project: DCC Bl./Sh. 13
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
=0/12.9 / L+.A L+.A / 15.0

33 21
-Q1 -F1
/13.8 34 /13.4 22

8
-X10 -X10

DI0.0 DI0.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Separator Separator
operation failure

=00-K5

=00/34.3
DQ 2.0
-X10
4

A1
-K1
A2

=0/11.9 / M.R M.R / =11/21.0

14
11 /13.8
12

Separator
Start/Stop

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator +
- Separator
Tested Project: DCC Bl./Sh. 14
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
14.9 / L+.A L+.A / 17.0
=0/11.9 / M.A =0-M.A / =11/22.0

=00-K1
0-12000 rpm

=00/30.3
DI0.2 -SC

-X10

=0-SC
5

-T1
Out

8
-
24VDC
7
+

1+ 2-

-X2 3 4

-WG004
.-J
7G1,5 mm²
/16.0

+JB

-1X10 1 2

+JB-WG101 1 2

.-O
2x0,34 mm²
+

*0_9_020
SI
+ BN = brown -
- BU = blue

Speed monitoring device

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator speed measuring +
- Separator
Tested Project: DCC Bl./Sh. 15
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K3 =00-K3
4-20mA 4-20mA
=00/32.4 =00/32.4
AI 110 AI 112
-X10 -X10 =00-K1

6
-SC -SC
=00/30.3
DI1.3
-X10
=0-SC

=0-SC

18
24V DC 24V DC
=0/11.9 / L+.X L+.X / 19.0

=0-PE
-X2 5 6 7 8 9 10

-WG004
.-J
7G1,5 mm²
/15.1

+JB
PE.1X10 / 16_B.4
24V DC
L+.1X10 / 17.0

-1X10 4 3 5 6 7

+JB-WG102 +JB-WG103
.-O .-O
2x0,34 mm² 2x0,34 mm²

+ - + -
*1_9_002 *0_9_014
PSL/H I PSH I
4-20mA P 4-20mA P

Clean-oil Water discharge Spare

discharge pressure

Date 15.04.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator signals +
- Separator
Tested Project: DCC Bl./Sh. 16
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K3 =00-K3
4-20mA 4-20mA

AI 110 AI 112
-X10 -X10 =00-K1

6
-SC -SC

DI1.3
-X10
=0-SC

=0-SC

18
24V DC 24V DC
/ /

=0-PE
-X2 5 6 7 8 9 10

-WG004
.-J
7G1,5 mm²

+JB
PE.1X10 /
24V DC
/

-1X10 3 4 5 6

0
29
+JB-WG102 +JB-WG103

7-
.-O .-O

2
2x0,34 mm² 2x0,34 mm²

18
+ - + -

5-
*1_9_002 *0_9_014
PSL/H I PSH I

00
4-20mA P 4-20mA P

r0
fo
n
io
Clean-oil Water discharge Spare
discharge pressure

pt
O
Date 03.04.2020 - Description: = 01
Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator signals +
- Separator
Tested Project: DCC Bl./Sh. 16_B
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
15.9 / L+.A L+.A / =11/21.0

=00-K1 =00-K1

=00/30.3 =00/30.3
DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²
/18.3

+JB 24V DC
16.4 / L+.1X10
M.1X10 / 18.3

-1X10 8 9 10 11

+JB-WG104
.CY-O
4x0,75 mm²
SC
1

*1_9_012
PCH 1220
+24V DC

NAHH
-D1

Relais
Relay

NAHH Separator
vibration monitoring

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator vibro +
- Separator
Tested Project: DCC Bl./Sh. 17
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC 24V DC
/ /

=00-K1 =00-K1

DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²

+JB /
24V DC

-1X10 7 8 12 13

+JB-WG104
.CY-O
4x0,75 mm²

0
29
7-
SC
1

2
*1_9_012

18
PCH 1220
+24V DC

NAHH

5-
-D1

00
Relais

r0
Relay

fo
n
io
pt
NAHH Separator

O
vibration monitoring

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator vibro +
- Separator
Tested Project: DCC Bl./Sh. 17_B
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

=00/30.5 =00/30.5 =00/30.5 =00/30.5 =00/30.5

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4
-X12 -X12 -X12 -X12 -X12

7
=0/11.9 / M.X M.X / 19.0

PE PE

=0-PE
=0-PE

-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²
/17.3

+JB 17.1 / M.1X10

PE.1X10

-1X10 12 13 PE 15 14 PE 16

-WG010 +JB-WG105 +JB-WG106

.-J .-J .-J
3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

+ + +
PE PE PE
*8_7_002 *9_7_004 *9_7_005
- - -

Feed valve Operating water Displacement- and Spare Spare

filling water

Date 03.04.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator valves +
- Separator
Tested Project: DCC Bl./Sh. 18
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4

-X12 -X12 -X12 -X12 -X12

7
/ /

PE PE

=0-PE
=0-PE

-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²

+JB /

-1X10 15 16 PE 17 18 PE

0
29
7-
-WG010 +JB-WG105 +JB-WG106
.-J .-J .-J

2
3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

18
+ + +

5-
PE PE PE
*8_7_002 *9_7_004 *9_7_005

00
- - -

r0
fo
n
io
Feed valve Operating water Displacement- and Spare Spare

pt
filling water

O
Date 03.04.2020 - Description: = 01
Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator valves +
- Separator
Tested Project: DCC Bl./Sh. 18_B
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K5 =00-K1

=00/34.6 =00/30.3
DQ 3.5 DI1.2
-X13 -X10

17
5

16.9 / L+.X =0-L+.X / =16/25.0

18.9 / M.X M.X / =16/25.0

=0-PE
-X2 20 21 22 23

-WG013
.-J
3G1,5 mm²

13
PE
-S02
14

Feedback
Spare sludge discharge flap

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Separator sludge flap +
- Separator
Tested Project: DCC Bl./Sh. 19
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

440V AC 220V AC
=0/10.9 / L1.2 =0/12.9 / 1L.A
=0/11.9 / L2.2
=0/11.9 / L3.2

1.53
-Q1 1 3 5
-Q1
MSC-D-4-M7-AO L1 L2 L3 /20.2 1.54
1.53 1.61
Control Unit
1.54 1.62
/20.7 /21.2

2,5-4,0A
220-240V DC/AC
In:2,7A

21 11
A1 43 53 21 31 -S1 -K2
/20.7 22 /21.1 14 12
A2 44 54 22 32

T1 T2 T3
2 4 6

11 13 11
-K1 -S1 =100-K1
/20.7 12 14 /20.7 14 =100/26.1 12 14

A1 A1
-K1 -Q1
A2 /20.2 A2
=01/13.9 / N.A
PE
=0/11.9 / N.X PE
N.X / 22.0

remove bridge for

=0-PE

=0-PE
-X1 1 2 3 -X2 8 9 10 11 -X2 12 13
remote start/stop!

-WD001 -WG005
.-J .-J
4G2,5 mm² 7G1,5 mm²
Supplied by customer
14
Clockwise rotation U1 V1 W1 PE 11 /20.7
-BP 21 13 x1
12
M PE 24
21 /21.1
*0_3_001 -S1 -S2 -H1 22
1,32kW 3 22 14 x2
2,7A

Attention!
Before switch-on feed pump, adjust the circuit breaker binary contacts for
to nominal current of the motor (look at motor label) remote start/stop

Feed Pump Feed pump Feed pump Feed pump Feed Pump
stop external start external operation external

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Feed Pump +
- Separator
Tested Project: DCC Bl./Sh. 20
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
=01/17.9 / L+.A =01-L+.A / 22.0

21 1.61
-K1 -Q1
/20.7 22 24 /20.2 1.62

16
-X10 -X10

DI1.0 DI1.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Feed pump Feed pump
operation failure

=00-K5

=00/34.3
DQ 2.1
-X10
5

A1
-K2
A2

=01/14.9 / M.R M.R / 22.2

14
11 /20.8
12

Feed pump on
/ Off

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Feed Pump +
- Separator
Tested Project: DCC Bl./Sh. 21
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

24V DC
21.9 /L+.A =01-L+.A / 23.0
=01/15.9 / M.A
220V AC
=01/13.9 / L.A
220V AC
=0/12.9 / L.X
20.9 / N.X

3
4

5
-SC

=0-SC
12 22
-T1
+ In -
Clamp 40 is attached only with "Spring-loaded"

0/4-20mA

52
-
PS I
51 24VDC
+
=00-K1 =00-K1 -SC
I
Out
=00/30.5 =00/30.5 SC + 4-20mA - -SC

=0-SC
DQ1.0 DQ1.1 41 42
-X12 -X12

=0-SC

=0-SC
11

12
control valve

A1 A1
-K3 -K4
A2 A2

-PE
21.9 / M.R M.R / =100/26.0
=0-PE

-X1 4 5 6 7 -X2 1 2 3 4 SC -X2 5 6 SC

SH SH

-WG002 -WG003 -WG004

.CY-O .CY-O
.-J 4x0,75 mm² 2x1,5 mm²
5G1,5 mm²
2/13

3/11

PE
40
1

11 14 /22.2 11 14 /22.2
*6_7_002 11' 14' /22.2 11' 14' /22.2 *0_9_006 =Customer
+L-X
open

1 3
Kunde
-X
PT100 PT100
M 2 4
Motor valve
1 ~

Regulating valve - heating medium Regulating valve Regulating valve Product Min / max 4-20mA
open closed temperature control temperature monitoring temperature indication

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Product temperature control +
- Separator
Tested Project: DCC Bl./Sh. 22
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

PT Pressure transmitter
=00-K3

=00/32.4
=00-K3:AI 116

AI 3 M3+
-X11

22.9 / L+.A

-X2 13 14
-WG007
.-O
2x0,34

-10_9_009 1 2

I
PSL/H

P
PT pressure transmitter

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PT Feed flow +
- Separator
Tested Project: DCC Bl./Sh. 23
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

L INPUT L INPUT
LOW 1 LOW 1 L INPUT L INPUT
HIGH 0 HIGH 0 LOW 0 LOW 0
ALARM 0 ALARM 0 HIGH 1 HIGH 1

=00-K1 =00-K1 =00-K1 =00-K1

=00/30.3 =00/30.3 =00/30.3 =00/30.3

DI0.6 DI0.7 DI0.5 DI0.4
-X10 -X10 -X10 -X10
13

11
24V DC
=01/19.8 /L+.X
=01/19.8 / M.X

=00-K5

=00/34.3
DQ 2.2
-X10

6
-X2 1 3 2 4 7 6 5 8 9 11 12 10 13 15 16 14 17 18

Spare Spare Spare Spare Spare

Date 03.08.2020 - Description: = 16

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Sludge pump +
- Separator
Tested Project: DCC Bl./Sh. 25
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00-K5 =00-K5 =00-K5 =00-K5 =00-K1

=00/34.3 =00/34.6 =00/34.6 =00/34.6 =00/30.5

DQ 2.7 DQ 3.0 DQ 3.1 DQ 3.2 DQ0.7
-X11 -X12 -X12 -X12 -X12

10
7

6
A1 A1 A1 A1 A1
-K1 -K2 -K3 -K4 -K5
24VDC A2 24VDC A2 24VDC A2 24VDC A2 24VDC A2
=11/22.4 / M.R

14 14 14 14 14
11 =11/20.8 11 /26.3 11 /26.4 11 /26.5 11 /26.6
12 12 12 12 12
24
21 /26.0
22

22 24 21 43 12 14 12 14 12 14 12 14
-K1 =0-Q1 =01-Q1 -K2 -K3 -K4 -K5
/26.1 21 =0/10.1 22 =01/13.8 44 /26.3 11 /26.4 11 /26.5 11 /26.7 11

PE PE PE PE
=0-PE

=0-PE

=0-PE
-X2 1 2 3 4 5 6 7 8 9 10 11 12

-WG001 GNYE -WG002 -WG003 -WG004

.-J .-J .-J .-J
5G1,5 mm² 3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

=Customer
+L-X PE PE PE PE
Kunde
-X

Common failure Separator Spare TAH temperature TAL temperature Spare

operation alarm max alarm min

Date 03.08.2020 - Description: = 100

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Signal exchange +
- Separator
Tested Project: DCC Bl./Sh. 26
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1 -K1 -K3 -K3 -K3 -K3 -K3 -K3

/30.5 /30.5 /32.4 /32.4 /32.4 /32.4 /32.6 /32.6

AI90 AI92 AI110- AI112- AI114- AI116- AQ 110 AQ 112
-X11 -X11 -X10 -X10 -X11 -X11 -X13 -X13
5

6
0V
=0/11.9 / M.K M.K / 29.0

Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 27
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-P1 KTP400

X2 X61
Profibus Profinet USB
Power DC
24V 0V PA A B SC A B SC

-PE

24V DC
=0/11.9 / L.T
=0/11.9 / M.T Ethernet / 29.0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 28
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

=00+-K1 =00+-K2 =00+-K3 =00+-K4 =00+-K5

RTD ANALOG INPUTS

24VDC OUTPUTS
24VDC INPUTS
ANALOG INPUTS

X10
X10

X10
1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 2M AQ90 3M IW0

X11
DI a DI b AQ92 IW2

X11
24VDC INPUTS ANALOG ANALOG

X11

X11
OUTPUTS INPUTS
24 24
M+ M- I+ I- AI 100 VDC L+ M 0+ 0- 1+ 1- AI X10 1M .0 .1 .2 .3 DI a VDC L+ M .0 .1 .2 .3 DQ a

X50
MC M+ M- I+ I- AI 102 2+ 2- 3+ 3- X11 2M .4 .5 .6 .7 .4 .5 .6 .7

0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

DIAG
DIAG
0 1 2 3

DIAG

DIAG
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5
RUN / STOP
ERROR
MAINT

DI a DI b AI AI DI a DQ a
SM 1231 SM 1234 SM 1221 SM 1222
RTD AI/AQ DC DC

DQ a DQ b AI AQ 0 DI b DQ b
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 2 3 0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

LINK 6ES7215-1AL40-0XB0 X12 M+ M- I+ I- AI 104 X12 X12 3M .0 .1 .2 .3 X12 .0 .1 .2 .3

X13 M+ M- I+ I- AI 106 X13 0M 0 1M 1 AQ X13 4M .4 .5 .6 .7 DI b X13 .4 .5 .6 .7 DQ b
Rx / Tx

RTD ANALOG INPUTS

ANALOG OUTPUTS

24VDC OUTPUTS
6ES7222-1BH32-0XB0
6ES7221-1BH32-0XB0
6ES7231-5PD30-4AC0

6ES7234-4HE32-0XB0

24VDC INPUTS
DQ a 24VDC OUTPUTS DQ b
X12

X1 P1 X1 P2 4L+ 4M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1
PROFINET (LAN)
MAC ADRESS
Ethernet 1:

Ethernet 2:

DQ a 4L+:

DQ a L+:
DI b 3M:

DI b 4M:
DI a 1M:

DI a 2M:

DQ a M:
DQ a 4M:
DI a 1M:

AQ 2M:
AI 3M:

AI L+:
L+ M L+ M

AI M:
X10

GND:

GND:
L+:

M:
24VDC 24VDC
X1:P1

X1:P2

X10:6

X11:1
X11:4

X12:1

X12:2

X10:3

X10:1

X10:2

X10:3

X10:1

X10:2

X11:1

X10:3

X11:3
X12:3

X13:3

X11:1

X10:2
X10:1
X10:2
X10:3
X10:4
X10:5

X10:1
-PE -PE -PE -PE -PE

24V DC
=0/11.9 / L+.K
0V
27.9 / M.K
28.9 / Ethernet

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC power supply +
- Separator
Tested Project: DCC Bl./Sh. 29
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K1
Rack 0
Slot 2

S7-1200 SIEMENS
CPU 1215C DC/DC/DC, 200K -X11:1
2M

-X11:2
-X10:1
+ AQ90
+ - AQ 0
L+
-X10:2 -X11:3
+ AQ92 =11/22.8 Temperature indication
M AQ 1
-X10:3
PE -X11:4
-X10:4 + - 3M
L+
-X10:5 -X11:5
+ AI90 /27.1 =0-T2:M' Earth analog
M AI 0

-X10:6 - + -X11:6
+ AI92 /27.2 -K1:-X11:5 Earth analog
1M AI 1

-X10:7 - + -X12:1
Separator operation =01-Q1:34 =01/14.1 DI0.0
DI a 4L+
-X10:8 -X12:2
Separator failure =01-F1:22 =01/14.2 DI0.1
DI a 4M
-X10:9
Speed monitoring device =01-T1:5 =01/15.2 DI0.2 -X12:3
DI a
-X10:10 DQ0.0 =01/18.1 =0-T2:M Feed valve
DQ a
DI0.3 -X12:4
DI a
-X10:11 DQ0.1 =01/18.4 =01-*9_7_005:+ Displacement- and filling water
DQ a
=16-X2:14 =16/25.6 DI0.4 -X12:5
DI a
-X10:12 DQ0.2 =01/18.3 =01-*9_7_004:+ Operating water
DQ a
=16-X2:10 =16/25.5 DI0.5 -X12:6
DI a
-X10:13 DQ0.3 =01/18.5 =01-X2:17 Spare
DQ a
=16-X2:2 =16/25.1 DI0.6 -X12:7
DI a
-X10:14 DQ0.4 =01/18.6 =01-X2:18 Spare
DQ a
=16-X2:5 =16/25.3 DI0.7 -X12:8
DI a
-X10:15 DQ0.5
DQ a
Feed pump operation =11-K1:24 =11/21.1 DI1.0 -X12:9
DI b
-X10:16 DQ0.6
DQ a
Feed pump failure =11-K1:21 =11/21.2 DI1.1 -X12:10
DI b
-X10:17 DQ0.7 =100/26.7 =100-K5:A1 (optional) Heater release
DQ a
Feedback sludge discharge flap =01-S02:13 =01/19.3 DI1.2 -X12:11
DI b
-X10:18 DQ1.0 =11/22.3 =11-K3:A1 Regulating valve open
DQ b
Spare =01-X2:10 =01/16.3 DI1.3 -X12:12
DI b
-X10:19 DQ1.1 =11/22.4 =11-K4:A1 Regulating valve closed
DQ b
(optional) NAHH Separator vibration monitoring =01-T1:7 =01/17.3 DI1.4
DI b
-X10:20 -X1:P1/PN
NAHH Separator vibration monitoring =01-*1_9_012:4 =01/17.4 DI1.5
DI b P1/PN

-X1:P2/PN
P2/PN
6ES7215-1AL40-0XB0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 30
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K2
Rack 0
Slot 3

S7-1200 SIEMENS
SM1231 AI 3 x RTD, 1 x AI 0~1A

6ES7231-5PD30-4AC0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 31
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K3
/29.5
Rack 0
Slot 4

S7-1200 SIEMENS
SM 1234 AI 4 x 13 Bit / AO 2 x 14 Bit

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
PE n.c.

-X10:4 -X12:4
V
Clean-oil discharge pressure =01-*1_9_002 =01/16.1 AI 110 A
AI 0 M0+ n.c.
-X10:5 -X12:5
Earth analog -K3:-X10:5 /27.3 AI110-
AI 0 M0- n.c.
-X10:6 -X12:6
V
Water discharge =01-*0_9_014 =01/16.2 AI 112 A
AI 1 M1+ n.c.
-X10:7 -X12:7
Earth analog -K3:-X10:7 /27.4 AI112-
AI 1 M1- n.c.

6ES7234-4HE32-0XB0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 32
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K4
/29.6
Rack 0
Slot 6

S7-1200 SIEMENS
SM1221 DI 16 x 24 VDC

6ES7221-1BH32-0XB0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 33
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

-K5
/29.7
Rack 0
Slot 6

S7-1200 SIEMENS
SM1222 DO 16 x 24 VDC

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
n.c. n.c.

-X10:4 -X12:4
Separator Start/Stop =01-K1:A1 =01/14.1 DQ 2.0 DQ 3.0 =100/26.3 =100-K2:A1 Spare
DQ a.0 DQ b.0
-X10:5 -X12:5
Feed pump on / Off =11-K2:A1 =11/21.1 DQ 2.1 DQ 3.1 =100/26.4 =100-K3:A1 TAH temperature alarm max
DQ a.1 DQ b.1
-X10:6 -X12:6
Spare =16-X2:17 =16/25.7 DQ 2.2 DQ 3.2 =100/26.5 =100-K4:A1 TAL temperature alarm min
DQ a.2 DQ b.2
-X10:7 -X12:7
DQ 2.3 DQ 3.3
DQ a.3 DQ b.3

6ES7222-1BH32-0XB0

Date 03.04.2020 - Description: = 00

Customer: GEA Westfalia - Rev.00
Editor Paul.Du PLC overview +
- Separator
Tested Project: DCC Bl./Sh. 34
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EFS 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

600 mm

560 mm 250mm

Cabinet
m
ø8m

30 mm
100 mm

TOUCH
=00-P1

320 mm
F1 F1 F1 F1 65 mm
540 mm
Filter

=01-S1 =11-S1
800 mm

760 mm

=0-Q1

=0-M1

110 mm
50 mm

Scale: 1:3,5 mm
Weight: Ca. 55 kg

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Arrangement drawing +
- Separator
Tested Project: DCC Bl./Sh. 35
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Bedienelemente / Operating elements

Device tag Function Name

=00-P1 Process display Touch panel KTP400 Comfort

=0-M1 Filter / Fan PFG.11632101955

=01-S1 Separator Start/Stop Double push botton complete, spring return, green/red

=11-S1 Feed pump start/stop Double push botton complete, spring return, green/red

=0-Q1 Isolator standard rotary handle circuit breaker accessory

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Operating elements +
- Separator
Tested Project: DCC Bl./Sh. 36
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Mountingplate

25x80

=0-T1
25x80
=01-T1

=11-T1
=01-F1
=100-K1
=11-K1

=11-K3
=11-K4

=100-K2
=100-K3
=100-K4
=100-K5
=01-K1
=11-K2
=0-K1
40x80

=100-X2
=16-X2

=00-K1

=00-K2

=00-K3

=00-K4

=00-K5
25x80

40x80

25x80

=11-Q1

=0-F1

=0-F2

=01-B1
=01-Q1

=0-24M

=0-T2
=0-Q1
Glands Yard Cable Size Manufacture Order No.(Lanke)
12x M16 5,0-10,0 mm LE3500162903
10x M20 10,0-14,0 mm LE3500202903
3x M25 13,0-18,0 mm LE3500250903
40x80

Note :

=01-X1

=11-X1

=01-X2

=11-X2
=0-X1
All gland equipped with sealing plug

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Arrangement drawing +
- Separator
Tested Project: DCC Bl./Sh. 37
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control unit KTP 400

TOUCH
=00-P1

160 mm
F1 F1 F1 F1

158 mm

Cutout dimension: (122+1,0 mm) x (98+1,0 mm)

Westfalia Order-no.: 0005-4760-400
Depth : 54 mm
Programm-no.: 1105-1000-0001
Weight : _,_kg

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du KTP 400 +
- Separator
Tested Project: DCC Bl./Sh. 38
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & ELU 62 Bl./Sh.
0 1 1 2 3 4 5 6 7 8 9

Emergency stop cabinet with protective collar

71 mm

=Additions
-S01
Not-Halt-Box

54 mm
85 mm
m
m
5
ø

85 mm

109 mm
61 mm

protection class: "IP 65"

M20
8-13mm
Note: Installation should be carry out by customer!
18 mm

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Emergency stop box +
- Separator
Tested Project: DCC Bl./Sh. 39
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & ELU 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 4G4 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WD001

WD001

WD001
WG002

WG013

WG011

WG010

WG004

WG003

WG001

Link
Function text Target designation Target designation Page / column

=11

=01

=0
Incoming GNYE PE -PE &EFS/10.1

Earthing screen -SC -PE &EFS/10.3

Earthing mounting plate 1 -1M PE -PE &EFS/10.5

Earthing Door 1 -1T PE -PE &EFS/10.6

Earthing Cabinet 1 -1G PE -PE &EFS/10.6

Control Voltage AC -PE -T1 &EFS/11.2

= -PE -X1 6 &EFS/11.3

= -PE -M1 PE &EFS/11.3

Control Voltage DC -PE -T2 PE &EFS/11.6

= -PE -24M 1 &EFS/11.7

Emergency stop external GNYE -S01 PE -PE &EFS/12.1

Separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.2

PTC-feeler separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.3

Spare GNYE -PE =01-PE &EFS=01/16.3

= GNYE -PE =01-PE &EFS=01/16_B.3

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18.2

Displacement- and filling water GNYE =01+JB-1X10 PE =01-PE &EFS=01/18.4

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18_B.2

Displacement- and filling water GNYE =01+JB-1X10 PE =01-PE &EFS=01/18_B.4

Feedback sludge discharge flap GNYE =01-S02 PE =01-PE &EFS=01/19.3

Feed Pump GNYE =11-*0_3_001 PE =11-PE &EFS=11/20.1

Feed pump operation external =11-BP-H1 PE =11-PE &EFS=11/20.6

Regulating valve - heating medium GNYE =11-*6_7_002 PE =11-PE &EFS=11/22.2

Date 03.08.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =0+-PE +
- Separator
Tested Project: DCC Bl./Sh. 40
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Separator operation GNYE =Customer+L-X PE =100-PE &EFS=100/26.2

Spare GNYE =Customer+L-X PE =100-PE &EFS=100/26.3

TAH temperature alarm max GNYE =Customer+L-X PE =100-PE &EFS=100/26.4

TAL temperature alarm min GNYE =Customer+L-X PE =100-PE &EFS=100/26.5

Date 03.08.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =0+-PE +
- Separator
Tested Project: DCC Bl./Sh. 41
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

Cable type

Cable type
=0+-X1

Connection

Connection
Terminal
Cable name

Cable name
WG001

Link
Function text Target designation Target designation Page / column

=0
Spare 1 &EFS/11.1

= 2 &EFS/11.1

= 3 -F2 2 &EFS/11.2

Control Voltage AC -M1 L 4 &EFS/11.2

= -M1 N 5 -T1 0 &EFS/11.2

= -PE PE 6 =11-X2 13 &EFS/11.3

1 -S01 21 7 =11-X1 7 &EFS/12.1

Emergency stop external 2 -S01 22 8 =01-F1 13 &EFS/12.1

-K1 A1

Date 03.04.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =0+-X1 +
- Separator
Tested Project: DCC Bl./Sh. 42
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 4G4 mm²

Cable type

Cable type
=0+-XQ1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=0
Incoming 1 =Customer+L-X L1 2 -Q1 2/T1 &EFS/10.1

= 2 =Customer+L-X L2 4 -Q1 4/T2 &EFS/10.1

= 3 =Customer+L-X L3 6 -Q1 6/T3 &EFS/10.1

Date 03.04.2020 - Description: = 0

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =0+-XQ1 +
- Separator
Tested Project: DCC Bl./Sh. 43
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 4G4 mm²

Cable type

Cable type
=01+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=01
1 -*0_1_001 U1 1 -Q1 4 &EFS/13.1

Separator 2 -*0_1_001 V1 2 -Q1 2 &EFS/13.1

= 3 -*0_1_001 W1 3 -Q1 6 &EFS/13.1

Date 03.04.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =01+-X1 +
- Separator
Tested Project: DCC Bl./Sh. 44
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG010

WG011

WG004

WG003

Link
Function text Target designation Target designation Page / column

=01

=01
PTC-feeler separator 1 -*0_1_001 T1 1 -F1 T1 &EFS/13.3

= 2 -*0_1_001 T2 2 -F1 T2 &EFS/13.3

1 +JB-1X10 1 3 -T1 1+ &EFS/15.2

Speed monitoring device 2 +JB-1X10 2 4 -T1 2- &EFS/15.2

Clean-oil discharge pressure 3 +JB-1X10 4 5 =0-T2 L+ &EFS/16.1

= 4 +JB-1X10 3 6 =00-K3 -X10:4 &EFS/16.1

Water discharge 7 &EFS/16.2

= 5 +JB-1X10 6 8 =00-K3 -X10:6 &EFS/16.2

= 9 &EFS/16.3

Spare 10 =00-K1 -X10:18 &EFS/16.3

NAHH Separator vibration monitoring 1 +JB-1X10 10 11 =00-K1 -X10:20 &EFS/17.4

= 1 +JB-1X10 13 11 &EFS/17_B.4

Feed valve 1 -*8_7_002 + 12 =00-K1 -X12:3 &EFS/18.1

= 2 -*8_7_002 - 13 =00-P1-0V &EFS/18.1

Operating water 2 +JB-1X10 12 14 =00-K1 -X12:5 &EFS/18.3

Displacement- and filling water 3 +JB-1X10 15 15 =00-K1 -X12:4 &EFS/18.4

= +JB-1X10 14 16 &EFS/18.4

Spare 17 =00-K1 -X12:6 &EFS/18.5

= 18 =00-K1 -X12:7 &EFS/18.6

= 19 &EFS/18.7

Spare 20 =00-K5 -X13:5 &EFS/19.2

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =01+-X2 +
- Separator
Tested Project: DCC Bl./Sh. 45
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG013

Link
Function text Target designation Target designation Page / column

=01
Spare 21 =16-X2 3 &EFS/19.2

Feedback sludge discharge flap 1 -S02 13 22 =00-K1 -X10:17 &EFS/19.3

= 2 -S02 14 23 =16-X2 1 &EFS/19.3

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =01+-X2 +
- Separator
Tested Project: DCC Bl./Sh. 46
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.CY-O 4x0,75 mm²

.-O 2x0,34 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

Cable type

Cable type
=01+JB-1X10

Connection

Connection
Terminal
Cable name

Cable name
=01+JB

=01+JB

=01+JB
WG106

WG105

WG104

WG103

WG102

WG101

Link
Function text Target designation Target designation Page / column

1 -*0_9_020 + 1 -X2 3 1 &EFS+/15.2

Speed monitoring device 2 -*0_9_020 - 2 -X2 4 2 &EFS+/15.2

Clean-oil discharge pressure 1 -*1_9_002 3 -X2 6 4 &EFS+/16.1

= 2 -*1_9_002 4 -X2 5 3 &EFS+/16.1

Water discharge 1 -*0_9_014 5 &EFS+/16.2

= 2 -*0_9_014 6 -X2 8 5 &EFS+/16.2

Spare 7 &EFS+/16.3

1 -1_9_012 1 8 -1_9_012 3 2 &EFS+/17.1

4 -*1_9_012 2 9 &EFS+/17.1

NAHH Separator vibration monitoring 3 -*1_9_012 4 10 -X2 11 1 &EFS+/17.4

= 11 &EFS+/17.4

Operating water 1 -*9_7_004 + 12 -X2 14 2 &EFS+/18.3

= 2 -*9_7_004 - 13 &EFS+/18.3

Displacement- and filling water 1 -*9_7_005 - 14 -X2 16 &EFS+/18.4

= 2 -*9_7_005 + 15 -X2 15 3 &EFS+/18.4

Spare 16 &EFS+/18.5

Displacement- and filling water 17 &EFS+/18_B.4

= 18 -X2 16 &EFS+/18_B.4

-1X10 16

Operating water GNYE -*9_7_004 PE PE &EFS+/18.3

Displacement- and filling water GNYE -*9_7_005 PE PE =0-PE GNYE &EFS+/18.4

Date 03.08.2020 - Description: = 01

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =01+JB-1X10 + JB
- Separator
Tested Project: DCC Bl./Sh. 47
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

Cable type

Cable type
=11+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001
WG002

Link
Function text Target designation Target designation Page / column

=11

=11
Feed Pump 1 -*0_3_001 U1 1 -Q1 2 &EFS/20.1

= 2 -*0_3_001 V1 2 -Q1 4 &EFS/20.1

= 3 -*0_3_001 W1 3 -Q1 6 &EFS/20.1

4 -*6_7_002 1 4 -X2 13 &EFS/22.1

Regulating valve - heating medium 1 -*6_7_002 2/13 5 -K3 14 &EFS/22.1

= 2 -*6_7_002 3/11 6 -K4 14 &EFS/22.1

= 3 -*6_7_002 40 7 =0-X1 7 &EFS/22.1

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =11+-X1 +
- Separator
Tested Project: DCC Bl./Sh. 48
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.CY-O 4x0,75 mm²

.CY-O 2x1,5 mm²
.-O 2x0,34 mm²

.-J 7G1,5 mm²

Cable type

Cable type
=11+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG007

WG005

WG004

WG003

Link
Function text Target designation Target designation Page / column

=11

=11
Product temperature control 1 -*0_9_006-PT100 1 1 =00-K2 -X11:6 &EFS/22.5

= 2 -*0_9_006-PT100 2 2 =00-K2 -X11:7 &EFS/22.5

Min / max temperature monitoring 3 -*0_9_006-PT100 3 3 =00-K2 -X10:6 &EFS/22.6

= 4 -*0_9_006-PT100 4 4 =00-K2 -X10:7 &EFS/22.7

= 1 =Customer+L-X 5 -T1 41 &EFS/22.8

4-20mA temperature indication 2 =Customer+L-X 6 -T1 42 &EFS/22.9

Feed Pump 1 -BP-S1 21 8 -S1 22 &EFS/20.5

Feed pump stop external 2 -BP-S1 22 9 &EFS/20.5

= 3 -BP-S2 13 10 -K1 11 &EFS/20.6

Feed pump start external 4 -BP-S2 14 11 -K1 14 &EFS/20.6

= 5 -BP-H1 x1 12 &EFS/20.6

Feed pump operation external 6 -BP-H1 x2 13 =0-X1 6 &EFS/20.6

-X1 4

PT pressure transmitter BU -10_9_009 1 13 -T1 51 &EFS/23.2

= -10_9_009 2 14 =00-K3 -X11:6 &EFS/23.2

Min / max temperature monitoring SH -WG003 SH SC =0-SC &EFS/22.7

4-20mA temperature indication SH -WG004 SC =0-SC &EFS/22.9

Date 03.08.2020 - Description: = 11

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =11+-X2 +
- Separator
Tested Project: DCC Bl./Sh. 49
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

Cable type

Cable type
=16+-X2

Connection

Connection
Terminal
Cable name

Cable name
Link
Function text Target designation Target designation Page / column

1 =01-X2 23 &EFS/25.1

Spare 2 =00-K1 -X10:13 &EFS/25.1

= 3 =01-X2 21 &EFS/25.1

= 4 &EFS/25.2

Spare 5 =00-K1 -X10:14 &EFS/25.3

Spare 6 &EFS/25.3

= 7 &EFS/25.2

Spare 8 &EFS/25.3

Spare 9 &EFS/25.4

= 10 =00-K1 -X10:12 &EFS/25.5

= 11 &EFS/25.4

= 12 &EFS/25.4

Spare 13 &EFS/25.6

= 14 =00-K1 -X10:11 &EFS/25.6

= 15 &EFS/25.6

= 16 &EFS/25.6

Spare 17 =00-K5 -X10:6 &EFS/25.7

= 18 &EFS/25.7

Date 03.08.2020 - Description: = 16

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =16+-X2 +
- Separator
Tested Project: DCC Bl./Sh. 50
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=100+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Common failure 1 =Customer+L-X 1 =0-Q1 22 &EFS/26.1

= 2 =Customer+L-X 2 =0-Q1 21 &EFS/26.1

Separator operation 3 =Customer+L-X 3 =01-Q1 44 &EFS/26.2

= 4 =Customer+L-X 4 =01-Q1 43 &EFS/26.2

Spare 1 =Customer+L-X 5 -K2 11 &EFS/26.3

= 2 =Customer+L-X 6 -K2 14 &EFS/26.3

TAH temperature alarm max 1 =Customer+L-X 7 -K3 11 &EFS/26.4

= 2 =Customer+L-X 8 -K3 14 &EFS/26.4

TAL temperature alarm min 1 =Customer+L-X 9 -K4 11 &EFS/26.5

= 2 =Customer+L-X 10 -K4 14 &EFS/26.5

= 11 -K5 11 &EFS/26.7

Spare 12 -K5 14 &EFS/26.7

Date 03.08.2020 - Description: = 100

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Terminal diagram =100+-X2 +
- Separator
Tested Project: DCC Bl./Sh. 52
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMA 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=0-WD001 &EFS=0/10.1 =0-PE;=0-XQ1 PE;=Customer+L-X .-J 4G 4 4 mm² M25 9-17 mm Supplied by customer

=0-WG001 &EFS=0/12.1 =0-PE;=0-X1 =0-S01 .-J 3G 3 1,5 mm² M16 4.5-10 mm Supplied by customer

=01-WD001 &EFS=01/13.1 =0-PE;=01-X1 =01-*0_1_001 .-J 4G 4 4 mm² M25 9-17 mm

=01-WG003 &EFS=01/13.3 =0-PE;=01-X2 =01-*0_1_001 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01-WG004 &EFS=01/15.1 =0-PE;=01-X2 =0-PE;=01+JB-1X10 .-J 7G 9 1,5 mm² M20 7-13 mm

=01-WG010 &EFS=01/18.1 =0-PE;=01-X2 =01-*8_7_002 .-J 3G 6 1,5 mm² M16 4.5-10 mm

=01-WG011 &EFS=01/17.3 =0-PE;=01-X2 =01+JB-1X10 .-J 7G 8 1,5 mm² M20 7-13 mm

=01-WG013 &EFS=01/19.3 =0-PE;=01-X2 =01-S02 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=11-WD001 &EFS=11/20.1 =0-PE;=11-X1 =11-*0_3_001 .-J 4G 4 2,5 mm² M20 7-13 mm

=11-WG002 &EFS=11/22.1 =0-PE;=11-X1 =11-*6_7_002 .-J 5G 5 1,5 mm² M20 7-13 mm

=11-WG003 &EFS=11/22.7 =11-X2 =11-*0_9_006-PT100 .CY-O 4x 4 0,75 mm² M16 4.5-10 mm

=11-WG004 &EFS=11/22.9 =11-X2 =Customer+L-X .CY-O 2x 2 1,5 mm² M16 4.5-10 mm

=11-BP-S1;=11-BP-S2
=11-WG005 &EFS=11/20.4 =11-X2 .-J 7G 6 1,5 mm² M20 7-13 mm Supplied by customer
=11-BP-H1

=11-WG007 &EFS=11/23.1 =11-X2 =11-10_9_009 .-O 2x 2 0,34 mm² M12 3,5-7,0mm

=100-WG001 &EFS=100/26.1 =0-PE;=100-X2 =Customer+L-X .-J 5G 5 1,5 mm² M20 7-13 mm

=100-WG002 &EFS=100/26.2 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG003 &EFS=100/26.3 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG004 &EFS=100/26.4 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01+JB-WG101 &EFS=01/15.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12 3,5-7,0mm Part of separator

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Cable layout +
- Separator
Tested Project: DCC Bl./Sh. 53
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=01+JB-WG102 &EFS=01/16.0 =01+JB-1X10 =01-*1_9_002 .-O 2x 4 0,34 mm² M12 3,5-7,0mm Part of separator

=01+JB-WG103 &EFS=01/16.2 =01+JB-1X10 =01-*0_9_014 .-O 2x 4 0,34 mm² M12 3,5-7,0mm Part of separator

=01+JB-WG104 &EFS=01/17.4 =01+JB-1X10 =01-*1_9_012 .CY-O 4x 8 0,75 mm² M16 4.5-10 mm Part of separator

=01+JB-WG105 &EFS=01/18.3 =01+JB-1X10 =01-*9_7_004 .-J 3G 6 1,5 mm² M16 4.5-10 mm Part of separator

=01+JB-WG106 &EFS=01/18.4 =01+JB-1X10 =01-*9_7_005 .-J 3G 6 1,5 mm² M16 4.5-10 mm Part of separator

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Cable layout +
- Separator
Tested Project: DCC Bl./Sh. 54
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box Separator +JB-1X10

PE-BUS

=01+-X2 =JB+-1X10
PE PE

PE
1

1
brown N

1
2

2x0,34mm²
1 2 -WG101 Speed monitoring device
blue
I
3

2
-WG004
2 7x1,5mm² 3 white
P

3
4

M20 (8-13mm) PSL/H clean oil

2x0,34mm²
4 4 black -WG102 discharge pressure
+ I
+

4
5

+
3 black
+ P

5
6

+
2x0,34mm²
-WG103
PSH water discharge
5
white I
+
7

6
5
8

7
brown
+
9

+
+ black
10

+
4x0,75mm² PC H
1 1 -WG104 vibro PCH1220

10
white
11

blue
11
12

-
2
brown
12
-
13

3x1,5mm² Operating water

2 -WG011 -WG105
13

- blue
14

-
7x1,5mm²
4 M20 (8-13mm) 3
14

- blue
15

- 3x1,5mm²
-WG106 Displacement- and filling water
3 4 brown
15

-
16

16
17

PE
PE
18
19

PE
PE-BUS

order-no.:0005-1539-280

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du - +
Project: Terminal box overview
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 55
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
-
8560-3100-558 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Control cabinet Terminal box Separator +JB-1X10

PE-BUS

=01+-X2 =JB+-1X10

PE
1

PE
PE
2

1 1
brown N

1
3

-WG004 2x0,34mm²
7x1,5mm² 2 -WG101 Speed monitoring device
2 blue
I

2
4

M20 (8-13mm)
3 3 brown
+

3
P
+
5

2x0,34mm² PSL/H clean oil

4 4 white -WG102 discharge pressure
I

4
6

+ brown

5
P
+
7

2x0,34mm²
-WG103
PSH water discharge
5 5
white I

6
8

brown
+
9

7
+

- blue
10

8
4x0,75mm² PC H
1
-WG103 vibro PCH1220
11

9
10
+
12

11
13

-
2 -WG011

12
white
14

+
7x1,5mm²
3 M20 (8-13mm) 1
black

13
15

4 14
16

-
2
brown
15
17

3x1,5mm² Operating water

-WG104
16

blue
18

-
3
blue
17
19

-
3x1,5mm²
4 -WG105 Displacement- and filling water
brown
18

-
19
20
21

PE
22

PE
PE
PE-BUS

PE
PE

order-no.:0005-1827-290

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du - +
Project: Terminal box overview
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 55_B
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
-
8560-3100-558 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen

* Messleitungen sind grundsätzlich abgeschirmt zu verlegen

Measuring lines must always be laid shielded
WD-Kabel getrennt vom WF-/WG-Kabeln verlegen
*
WD-cables to be installed separate from WF-/WG-cable

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter

WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

*
Legende Kabeltypen (Kabelliste)
Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter Motorkabel FU mit konzentrischem Außenleiter (PE)

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du - +
Project: Instructions for installation
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 56
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
-
8560-3100-558 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=0-Q1 &EFS=0/10.1 0005-1437-050 GV2PM21C motor circuit breaker GV2-P - 17..23 A SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1517-000 GVAE11 auxiliary contact, 1 NO + 1 NC SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1437-230 GV2APN02 standard rotary handle circuit breaker accessory SCHNEIDER

=0-F1 &EFS=0/11.2 0005-1872-670 3RV24110KA10 CIRCUIT-BREAKER SZ S00, FOR TRANSFORMER PROT. A-RELEASE 0.9...1.25A SIEMENS

=0-F2 &EFS=0/11.2 0005-1551-120 IC65H1PC6A Miniature Circuit Breaker, iC65H, C6A, 1 Pole, Icn: 10KA SCHNEIDER

=0-M1 &EFS=0/11.2 PFG.11632101955 PFG.11632101955 PFG.11632101955 Pfannenberg

=0-M1 &EFS=0/11.2 PFG.11720001955 PFG.11720001955 PFG.11720001955 Pfannenberg

=0-24M &EFS=0/11.7 0005-4708-890 1031400000 Feed-through terminal, WDU 1.5/ZZ Weidmüller

=0-R1 &EFS=0/11.4 32 209 210 Heraeus.32 209 210 Temperatursensor Pt100, To92, Temperaturbereich: -50...+150°C Heraeus

=0-T1 &EFS=0/11.2 MURR.866864 866864 Transformer, 400VA,MET 0400-380-420-440-460-480/230 MURR

=0-T2 &EFS=0/11.6 1478110000 1478110000 Switched-mode power supplies PRO MAX 120W 24V 5A Weidmüller

=0-X1 &EFS=0/11.1...&EFS=0/ 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

11.3;&EFS=0/12.1

=0-K1 &EFS=0/12.6 1122820000 TRS 230VUC 1CO Relay module, 1 CO contact, 230 V UC, Screw connection Weidmüller

=01-B1 &EFS=01/13.1 KLY-M30I-50/1A-1-2.5 KLY-M30I-50/1A-1-2.5 Current transformer, 50/1A COMPLEE

=01-F1 &EFS=01/13.4 0005-1100-070 3RN1010-1CM00 Thermistor motor protection 230V AC 1S+1NC SIEMENS

=01-Q1 &EFS=01/13.8 0005-4743-090 3RT6024-1AN20 CONTACTOR, AC-3, 5.5KW/400V, 1NO+1NC, AC 230V 50/60HZ SIEMENS

=01-Q1 &EFS=01/13.8 0005-4741-010 3RH6911-1HA22 AUX. SWITCH BLOCK , 2NO+2NC COND. PATHS: 1NC, 1NC, SIEMENS

=01-Q1 &EFS=01/13.8 3RT6926-1CD00 3RT6926-1CD00 SURGE SUPPRESSOR, RC COUPLING SIEMENS

=01-S1 &EFS=01/13.8 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

Date 03.04.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Parts list +
- Separator
Tested Project: DCC Bl./Sh. 57
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=01-S1 &EFS=01/13.8 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=01-S1 &EFS=01/13.8 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=01-S1 &EFS=01/13.8 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=01-S1 &EFS=01/13.8 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=01-X1 &EFS=01/13.1 0005-3504-890 1020100000 Feed-through terminal, WDU 4 Weidmüller

=01-X2 &EFS=01/13.3;&EFS=01 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/15.2;&EFS=01/16.1...&

=01-K1 &EFS=01/14.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=01-T1 &EFS=01/15.2 0005-4509-010 7505501 Amplifier MK1-2RP/24VDC Turck

=11-K1 &EFS=11/20.7 1123540000 TRS 230VUC 2CO Relay module, 2 CO contact, 230 V UC, Screw connection Weidmüller

=11-Q1 &EFS=11/20.0 MSC-D-4-M7-AO MSC-D-4-M7-AO Motor control unit, 2,5-4,0A, 220-240VAC, 380V50Hz,440V60Hz Eaton Electric

=11-S1 &EFS=11/20.7 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=11-S1 &EFS=11/20.7 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=11-S1 &EFS=11/20.7 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=11-X1 &EFS=11/20.1;&EFS=11 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/22.1

=11-X2 &EFS=11/20.5;&EFS=11 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/20.6;&EFS=11/22.5...&

=11-K2 &EFS=11/21.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=11-K3 &EFS=11/22.3 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Parts list +
- Separator
Tested Project: DCC Bl./Sh. 58
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=11-K3 &EFS=11/22.3 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K3 &EFS=11/22.3 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-K4 &EFS=11/22.4 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

=11-K4 &EFS=11/22.4 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K4 &EFS=11/22.4 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-T1 &EFS=11/22.8 WEI.2489680000 WEI.2489680000 Signal Insulator ,ACT20P-CI-CO-P Weidmüller

=16-X2 &EFS=16/25.1...&EFS=1 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

6/25.7;&ELU/37.5

=100-K1 &EFS=100/26.1 1123490000 TRS 24VDC 2CO Relay module, 2 CO contact, 24 V DC, Screw connection Weidmüller

=100-K2 &EFS=100/26.3 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K3 &EFS=100/26.4 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K4 &EFS=100/26.5 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K5 &EFS=100/26.7 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-X2 &EFS=100/26.1...&EFS= 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

100/26.5;&EFS=100/26.

=00-P1 &EFS=00/28.2;&ELU/38. 0005-4760-010 6AV2124-5DC00-0AC0 Touch panel KTP400 Comfort SIEMENS

=00-P1 &EFS=00/28.2 0005-3668-100 6AV2181-8XP00-0AX0 Memory card, 2 GByte, SD SIEMENS

=00-K1 &EFS=00/29.1 0005-4760-090 SIE.6ES7215-1AL40-0XB0 CPU module, SIMATIC S7-1200, CPU 1215C, 14DI/10DO/2AI/2AO SIEMENS

=00-K1 &EFS=00/29.1 0005-4278-060 6XV1850-2GH20 SIMATIC NET, IND. ETHERNET TP CORD SIEMENS

=00-K1 &EFS=00/29.1 0005-3668-110 6ES7954-8LE02-0AA0 6ES7954-8LE02-0AA0 SIEMENS

=00-K2 &EFS=00/29.4 0005-4281-060 6ES7231-5PD30-4AC0 6ES7231-5PD30-4AC0 SIEMENS

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Parts list +
- Separator
Tested Project: DCC Bl./Sh. 59
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EPB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=00-K3 &EFS=00/29.5 0005-4281-100 6ES7234-4HE32-0XB0 ANALOG I/O SM 1234, 4AI/2AO SIEMENS

=00-K4 &EFS=00/29.6 0005-4280-040 6ES7221-1BH32-0XB0 DIGITAL INPUT SM 1221, 16DI, 24V DC SIEMENS

=00-K5 &EFS=00/29.7 0005-4280-060 6ES7222-1BH32-0XB0 DIGITAL OUTPUT SM1222, 16 DO, 24V DC SIEMENS

-Cabinet &ELU/35.2 0005-0058-500 AE 1058.500 Compact enclosure AE, sheet steel WHD 600 x 800 x 250 mm RITTAL

-Cabinet &ELU/35.2 0005-1412-000 SZ.2519000 Door stay for the AE range RIT

=01-X1 &ELU/37.6 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

=Additions &ELU/37.7 0005-1554-000 1860120000 Label blanco 60mm SFX 11/60 white Weidmüller

=Additions &ELU/37.7 8555-9001-040 8555-9001-040 Instruction manual IO GEA

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Parts list +
- Separator
Tested Project: DCC Bl./Sh. 60
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-558 & EPB 62 Bl./Sh.
Commissioning equipment, Tools, Spare parts lists

Typ / Model
OSE 10-91-067

Application
LO-ME

Frequency
60 Hz

Edition
29.07.2020
Quantity: Part No.: Description:
4 2058-9769-040 Set of commissioning equipment
1 2065-9901-000 Set of tools and accessories
*4 2065-9902-530 Set of spare parts for 2 year
*consist of:
1 2065-9902-000 Set of spare parts for bowl and hood (1 year or 8000h)
1 2065-9902-020 Set of spare parts for drive (1 year or 8000h)
1 2065-9902-040 Set of spare parts for drive (2 years or 16000h)

Edition
29.07.2020

NOTE: SUBJECT TO MODIFICATION

08.01.2018 Dynamic List Display 1

08.01.2018 Display Multilevel BOM 1

Material 2058-9769-040 / AUSF. -0136-/-91-/-0196- 60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF COMMISSIONING EQUIPMENT
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 2,00 PC

0020 GASKET 1,00 PC
0030 GASKET 1,00 PC
0040 GASKET 2,00 PC
0050 GASKET 1,00 PC
0060 GASKET 2,00 PC
0070 GASKET 1,00 PC
0080 LUBRICATING OIL 1,00 PC
0090 DRIVE BELT 1,00 PC
0095 LUBRICATING GREASE 1,00 PC
0100 INCLUDE PARTS LIST AND DRAWING 1,00 PC
0110 COLLAPSIBLE BOX 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2065-9901-000 /
/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF TOOLS AND ACCESSORIES
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 MALLET 1,00 PC

0015 SOCKET WRENCH, COMPL. 1,00 PC
0020 OFFSET SCREWDRIVER 1,00 PC
0030 DOUBLE HOOK WRENCH, COMPL. 1,00 PC
0040 HEXAGON NUT 1,00 PC
0050 HEX HEAD SCREW 1,00 PC
0060 WASHER / DISK 1,00 PC
0070 EYE BOLT, COMPL. 1,00 PC
0080 BELL-SHAPED PIECE 1,00 PC
0090 MOUNTING TOOL, COMPL. 1,00 PC
0100 ANNULAR WRENCH, COMPL. 1,00 PC
0120 DOUBLE NIPPLE 1,00 PC
0130 CYLINDRICAL SCREW 1,00 PC
0140 WASHER / DISK 1,00 PC
0150 PRESSURE PIECE 1,00 PC
0180 INCLUDE PARTS LIST AND 1,00 PC
0190 DRAWING COLLAPSIBLE BOX 1,00 PC
0210 WASHER / DISK 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2065-9902-000 / 8000 STD

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS BOWL / HOOD
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 1,00 PC

0020 GASKET 1,00 PC
0030 GASKET 1,00 PC
0040 PISTON GUIDE RING 1,00 PC
0060 GASKET 3,00 PC
0070 GASKET 3,00 PC
0100 GASKET 1,00 PC
0110 GASKET 1,00 PC
0130 GASKET 1,00 PC
0140 GASKET 1,00 PC
0150 GASKET 1,00 PC
0200 GASKET 2,00 PC
0250 GASKET 1,00 PC
0260 GASKET 2,00 PC
0310 GASKET 4,00 PC
0360 GASKET 2,00 PC
0370 GASKET 6,00 PC
0380 GASKET 4,00 PC
0390 GASKET 2,00 PC
0400 GASKET 2,00 PC
0410 GASKET 1,00 PC
0420 CYLINDRICAL SCREW 4,00 PC
0430 LUBRICATING GREASE 1,00 PC
0440 INCLUDE PARTS LIST AND DRAWING 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2065-9902-020 / 8000 STD.60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 1,00 PC

0020 RUBBER-METAL BUSH 1,00 PC
0030 GROOVED BALL BEARING 1,00 PC
0040 SECURING RING 1,00 PC
0050 ANGULAR CONTACT BALL BEARING 1,00 PC
0060 GASKET 1,00 PC
0070 DRIVE BELT 1,00 PC
04.04.2014 Dynamic List Display 1

04.04.2014 Display BOM Level by Level 1

Material 2065-9902-040 / 16000 STD.60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,00
Reqd Qty (ST ) 1,00

Item Component no. Object description Quantity Un

0010 0007-2581-750 GASKET 1,00 PC

0020 0008-3533-000 RUBBER-METAL BUSH 1,00 PC
0030 0011-6207-670 GROOVED BALL BEARING 1,00 PC
0040 0026-5866-170 SECURING RING 1,00 PC
0050 0011-7304-250 ANGULAR CONTACT BALL BEARING 1,00 PC
0060 0007-1958-750 GASKET 1,00 PC
0070 0021-3344-900 DRIVE BELT 1,00 PC
0080 0011-6012-680 GROOVED BALL BEARING 2,00 PC
0090 0021-3293-870 CLUTCH SHOE 3,00 PC
0100 0000-0001-070 INCLUDE PARTS LIST AND DRAWING 1,00 PC
4. LO-AE

Process condition data sheet P2881256535-9913-PDS020

P&ID P2881256535-9913-PID020
Equipment list P2881256535-9913-DVL020
Dimensioned drawing
Detail drawings:
3/2-Way Feed Valve Assembly 9901-8105-431
Pressure Gauge Cock 9901-8104-220
Dimensioned drawing for motor 5289-7825-139
Starting characteristics 9997-0142-020
Feed pump system parts:
Pre-Strainer
Pressure Gauge Board Complete 9901-8104-620
Heating system parts:
Preheater 9901-8105-275
Safety Valve 9901-8104-825
Steam Trap 9901-8104-850
Motor Control Valve 0018-8153-220
Y-Strainer
Thermometer 9901-8104-506
Butterfly Valve 9901-8104-720
Circuit diagram 8560-3100-559_Rev00
Commissioning equipment, Tools, Spare parts lists

GEA Westfalia Separator Group GmbH

Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4XOSE5-91-037/6
Process Condition Data Sheet

Order overview

Hull No.: IMO No.: Classification: Project No.: Order No.:

H1831A - ABS 2881256535
H1832A - LR 2881256536
H1833A - LR 2881256537

Oil to be processed
Application: LOAE
Viscosity: SAE40
Density: 0.9 g/ml15°C
Inlet temperature: 50 °C
Separating temperature: 95 °C
Throughput capacity: 1400 l/h

Separator
Type: OSE 5-91-037/6
Operation mode: 1.0
Ejection method: total
Clean oil discharge: 1 bar g
Finish color: Munsell 7.5 BG 7/2
Total weight: 160 kg
Bowl speed: 12000 rpm
Bowl weight: 30 kg

Separator motor
Type: Frame size 112M
Output: 4 kW
Speed: 3600 rpm
IP class: 55
Weight: 25 kg

Feed Pump
Kind: screwtype
Type: KF 32
Rated capacity: 2230 l/h
Suction height: 4 mWS (0,39 Bar)
Delivery height: 20 mWS (1,96 Bar)
Output: 0,9 kW
IP class: 55
Weight: 20 kg

Heating Medium: steam

Heater type: S/L-1,5-15
Pressure inlet: 6 bar abs
Temperature: 159 °C
Consumption: 63 kg/h
Permissible back pressure of condensate: max. 1,5 bar g

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS020 1/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Project-/Order-No.:
Hudong Zhonghua / 2881256535
Shipbuilding Group
Co.Ltd GEA Westfalia Separator
Location: Project-title:
H1831A~H1833A 4XOSE5-91-037/6
Process Condition Data Sheet

Ambient Conditions
Ambient temperature: +45°C
Humidity: up to 92%
Atmospheric pressure: up to 1000 m Above Sea Level

Compressed Air (if mentioned on P&ID)

Standard operating compressed air pressure: min. 3 bar / max. 10 bar

Adjustments and set points

Type: P&ID tag no.: Set point:
Inlet temperature controller TC *0-9-007 95°C
Inlet temperature alarm high TAH *0-9-006 105°C
Inlet temperature alarm low TAL *0-9-006 85°C
Water pressure reducer PCV *9-7-003 3 - 10 bar g
Pressure alarm low PAL (Clean oil discharge) *1-9-002 1 bar
Pressure alarm high PAH (Clean oil discharge) *1-9-002 3 bar
Pressure transmitter PT (Sludge monitoring system) *0-9-014 1 bar

Created Date: Checked Date: Approved Date: Document No.: Revison: Page:
29.07.2020 29.07.2020 P2881256535-9913-PDS020 2/2
By: Harold.wang By: Amanda.wang By: -
Copyright. © All rights reserved
Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4XOSE5-91-037/6
GEA Westfalia Separator
Equipment List

Order-No.: 2881256535

Project - title: 4XOSE5-91-037/6

Date: 29.07.2020 Dept.: -

Type: Singleseparators Corr. Drawing: P2881256535-9913-PID020 Belongs to:

Repl for: --- Repl. by: --- Std. checked: ---

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL020 1/4

Customer: Hudong Zhonghua Shipbuilding Project-/Order-No.: / 2881256535
Group Co.Ltd
Location: H1831A~H1833A Project-title: 4XOSE5-91-037/6
GEA Westfalia Separator
Equipment List
ID Quantity Description Size/Type Power Comments Part-No. A B C
Usage Nominal Bore PID Code

10-1-001 1 Pcs Separator OSE 5-91-037/6 N M L

10-1-001/M1 1 Pcs Motor Frame size 112M 5289-7825-139 N M L

10-3-001 1 Pcs Screw Spindle Pump KF 32 9085-2305-000 N M L

DN32
10-5-001 1 Pcs Preheater S/L-1,5-15 9085-1202-050for H1831A N M L
9085-1202-040for
DN25
H1832A/33A
10-7-002 1 Pcs Safety Valve 67.961/6bar 0018-7445-400 N M L
G1/2"
10-7-005 1 Pcs Throttle Valve belongs to *0-7-006 N M L
DN25
10-7-006 1 Pcs 3/2-Way Feed Valve Assembly 0018-7621-000 N M L
DN25
10-7-008 1 Pcs Pressure Gauge Board Complete 2028-2346-010 N M L

10-7-012 1 Pcs Pressure Gauge Cock part of centrifuge N M L

10-9-009 1 Pcs Pressure Transmitter NAE PT 0005-1533-300 N M L

1/4"

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL020 2/4

10-9-010 1 Pcs Resistance Thermometer TE part of centrifuge N M L

10-9-011 1 Pcs Current Transformer TA32710B500 IAL part of centrifuge N M L

10-9-012 1 Pcs Vibration Pick-Up PCH 1220 NSH 0005-1747-000 N M L

10-9-014 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L

1/4"
10-9-016 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-017 1 Pcs Thermometer TI 0001-1731-600 N M L
1/2"
10-9-018 1 Pcs Proximity sensor SIS part of centrifuge N M L

11-7-001 1 Pcs Non-Return Valve part of centrifuge N M L

1/2"
11-7-003 1 Pcs Pressure Gauge Cock part of centrifuge N M L
1/4"
11-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L
1/4"
11-9-002 1 Pcs Pressure Transmitter NAE PT part of centrifuge N M L
1/4"
12-7-001 1 Pcs Non-Return Flap belongs to *0-7-006 N M L
DN 25
14-7-001 1 Pcs Butterfly Valve WA 532 0018-6612-400 N M L
DN80

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL020 3/4

14-9-001 1 Pcs Limit Switch ZS belongs to *4-7-001 N M L

16-7-002 1 Pcs Motor Control Valve 23.445 - kvs 1,6 0018-8153-220 N M L

DN15
16-8-001 1 Pcs Y-Strainer 0018-7337-220 N M L
DN15
17-8-001 1 Pcs Steam Trap FT 14-10 0018-7589-200 N M L
1"
18-7-002 1 Pcs Solenoid Valve belongs to *0-7-006 N M L
1/4"
19-7-002 1 Pcs Ball Valve part of centrifuge N M L
3/4"
19-7-003 1 Pcs Solenoid Valve Assembly compl. part of centrifuge N M L
3/4"
19-7-004 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/2"
19-7-005 1 Pcs 2/2-Way Solenoid Valve part of centrifuge N M L
1/4"
19-8-001 1 Pcs Y-Strainer part of centrifuge N M L
3/4"
19-9-001 1 Pcs Pressure Gauge 213.40 / 0..10bar PI part of centrifuge N M L

Created Date: 29.07.2020 Checked Date: 29.07.2020 Approved Date: Document No.: Revison: Page:

By: Harold.wang By: Amanda.wang By: - P2881256535-9913-DVL020 4/4

Nr.: 018518/2011-T
DATA SHEET Date: 09-FEB-2011

Three-phase Induction Motor - Squirrel Cage

Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Frame : 112M Enclosure : IP55 (TEFC)

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

PERFORMANCE UNDER LOAD

Three-phase Induction Motor - Squirrel Cage
100 1.0 0.0

C - Slip (%)
C
90 0.9 1.0
A
80 0.8 2.0

70 0.7 3.0

60 0.6 B 4.0

50 0.5 5.0

D - Current at 460V (A)

40 0.4 8

6
A - Efficiency (%)

D
B - Power factor

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
Percent of rated output
Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

PERFORMANCE CURVES RELATED TO SPEED

Three-phase Induction Motor - Squirrel Cage
5.0 10.0

B - Current related to full load current

B
4.5 9.0
A
4.0 8.0

3.5 7.0

3.0 6.0
A - Torque related to full load torque

2.5 5.0

2.0 4.0

1.5 3.0

1.0 2.0

0.5 1.0

0.0 0.0
0 10 20 30 40 50 60 70 80 90 100
Percent of synchronous speed

Customer : GEA WESTFALIA SEPARATOR

Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
Nr.: 018518/2011-T6
Curves Date: 09-FEB-2011

THERMAL CAPACITY IN OVERLOAD

Three-phase Induction Motor - Squirrel Cage
100000

10000
Time (s)

1000
C - Locked rotor (cold)
B - Locked rotor (hot)

A
100
A - Overload

B
10
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
I/In
Customer : GEA WESTFALIA SEPARATOR
Product code : WS-Mat-Nr.: 5289-7825-139
Product line : Special Motor

Output : 4 kW Duty cycle : S1

Performed Checked Revision Approved

tiagogb fpossamai Nr.: 5 Date: 21-SEP-2012
195
195
195
195
195
255
255
255
255
255
255
310
310
310
310
310
360
360
360
622 DN32/PN16 DN32/PN16
EN 1092-1 EN 1092-1
244 124
156

G1/8"

244
112

G1/8"
12

11
201 60 19 180
90 210
254

Maße ohne Toleranzangaben nach: Schraubenspindelpumpe / Pumpenstation Datum: / Date: Erstellt: / Drawn:

TMP
Drehrichtung: rechts Untoleranced dimensions: Screw-pump / Pump-station 25.06.2014 A. Oberti
direction of rotation: clockwise
ISO 2768 - c EN ISO 13920 - B KF- 32.BAA.004800 Datum: / Date: Geprüft: / Reviewed:
Baugruppe Schweißteil 25.06.2014 E. Kuster
Assembly Welded part KF- 32+80-4/0,75
Maßstab: / Scale: Gewicht: / Weight:
Für diese Zeichnung behalten wir uns gemäß
vom Antrieb aus gesehen KRAL AG
Bildgasse 40, Industrie Nord DIN ISO 16016 alle Rechte vor. 1:4 29 kg
viewed from the drive 6890 Lustenau, Austria For this drawing all rights are reserved
www.kral.at according to DIN ISO 16016. A4 Blatt: / Sheet:1 von: / of:1
0 1 2 3 4 5 6 7 8 9

GEA Westfalia Separator

Werner-Habig-Str. 1 - 59302 Oelde ( Germany ) - Phone +49 2522 77-0

Customer : -

Designation of plant : -

Drawing no. : 8560-3100-559

Internal order no. : -

Manufacturer (company) : GEA Westfalia Separator

Name of project : -

Type : IO/OSE 5-91

Language
: EN

Technical data : 440V AC 60 Hz +/-5%

Prepared 03.08.2020 Processed 03.08.2020 Applied standards : IEC 61346

IEC 61355
IEC 60617

Date 13.02.2015 - Description: =

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EAA 1 Title- / cover sheet 13.02.2015

&EAB 2 Table of contents 03.08.2020

&EAB 3 Table of contents 03.08.2020

&EAB 4 Table of contents 03.08.2020

&EAB 5 Table of contents 03.08.2020

&EBH 6 Revision 03.08.2020

&EDB 7 Structure identifier overview 03.08.2020

&EDB 8 Information sheet 03.04.2020

&EDB 9 Information sheet 03.04.2020

&EFS 10 Incoming =0 03.08.2020

&EFS 11 Control Voltage AC =0 03.08.2020

&EFS 12 Emergency stop =0 03.08.2020

&EFS 13 Separator =01 03.08.2020

&EFS 14 Separator =01 03.08.2020

&EFS 15 Separator speed measuring =01 03.08.2020

&EFS 16 Separator signals =01 15.04.2020

&EFS 16_B Separator signals =01 03.04.2020

&EFS 17 Separator vibro =01 03.08.2020

&EFS 17_B Separator vibro =01 03.08.2020

Date 03.08.2020 - Description: =

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EFS 18 Separator valves =01 03.04.2020

&EFS 18_B Separator valves =01 03.04.2020

&EFS 19 Separator sludge flap =01 03.08.2020

&EFS 20 Feed Pump =11 03.08.2020

&EFS 21 Feed Pump =11 03.08.2020

&EFS 22 Product temperature control =11 03.08.2020

&EFS 23 PT Feed flow =11 03.08.2020

&EFS 25 Sludge pump =16 03.08.2020

&EFS 26 Signal exchange =100 03.08.2020

&EFS 27 PLC overview =00 03.04.2020

&EFS 28 PLC overview =00 03.04.2020

&EFS 29 PLC power supply =00 03.04.2020

&EFS 30 PLC overview =00 03.04.2020

&EFS 31 PLC overview =00 03.04.2020

&EFS 32 PLC overview =00 03.04.2020

&EFS 33 PLC overview =00 03.04.2020

&EFS 34 PLC overview =00 03.04.2020

&ELU 35 Arrangement drawing 03.04.2020

&ELU 36 Operating elements 03.04.2020

Date 03.08.2020 - Description: =

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&ELU 37 Arrangement drawing 03.08.2020

&ELU 38 KTP 400 03.04.2020

&ELU 39 Emergency stop box 03.04.2020

&EMA 40 Terminal diagram =0+-PE =0 03.08.2020

&EMA 41 Terminal diagram =0+-PE =0 03.08.2020

&EMA 42 Terminal diagram =0+-X1 =0 03.04.2020

&EMA 43 Terminal diagram =0+-XQ1 =0 03.04.2020

&EMA 44 Terminal diagram =01+-X1 =01 03.04.2020

&EMA 45 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 46 Terminal diagram =01+-X2 =01 03.08.2020

&EMA 47 Terminal diagram =01+JB-1X10 =01 +JB 03.08.2020

&EMA 48 Terminal diagram =11+-X1 =11 03.08.2020

&EMA 49 Terminal diagram =11+-X2 =11 03.08.2020

&EMA 50 Terminal diagram =16+-X2 =16 03.08.2020

&EMA 52 Terminal diagram =100+-X2 =100 03.08.2020

&EMB 53 Cable layout 03.08.2020

&EMB 54 Cable layout 03.08.2020

&EMB 55 Terminal box overview 03.04.2020

&EMB 55_B Terminal box overview 03.04.2020

Date 03.08.2020 - Description: =

Table of contents

Document type Page Page description Plant Mounting place Date Editor

&EMB 56 Instructions for installation 03.04.2020

&EPB 57 Parts list 03.04.2020

&EPB 58 Parts list 03.08.2020

&EPB 59 Parts list 03.08.2020

&EPB 60 Parts list 03.08.2020

Date 03.08.2020 - Description: =

Revision overview

Revision name Rev.00

Index Device Date Author Revision description Revision on the basis of change

1 2020.08.03 Paul.Du Rev.00 Approval version

Date 03.08.2020 - Description: =

Structure indicator

Complete name Labelling Structure descprition Complete name Labelling Structure descprition

&EAA Document type Cover sheet

&EAB Document type Table of contents

&EBH Document type Revision overview

&EDB Document type Structure indentification overview/instructions

&EFS Document type Circuit diagram

&ELU Document type Arrangement drawing

&EMA Document type Terminal connection diagram

&EMB Document type Cable layout

&EPB Document type Parts list

=0 Higher-level function Incoming

=01 Higher-level function Separator

=11 Higher-level function Feed Pump

=16 Higher-level function Sludge pump

=100 Higher-level function Signal exchange

=00 Higher-level function PLC

=Heater Higher-level function Heater

=Additions Higher-level function Addition

=Customer Higher-level function Customer

+JB Mounting location Junction box

+L Mounting location Local

+.T Mounting location

+.X Mounting location

Date 03.08.2020 - Description: =

Instruction / specification

Control cabinet : Version:

Denomination control cabinet CC Core indentification YES

Protective rating IP54 Potential designation NO

Ambient temperature (+5) - (+50 °C) Halogen free wiring / channels NO

Cable marking plates YES

Classification
ABS, BV, CCS, DNV, GL, KR,
LRS, NKK, RINA, RMRS

Labels PLASTIC SILVER, LETTERS BLACK

Language labels en

Interface:

Bus connection to customer PLC NO

Incoming:

Main- / connection voltage EN

440V AC

Main frequency 60 Hz

Rotary field CLOCKWISE ROTATION

Voltage tolerance +/-5%

Cable inlet BOTTOM

Incoming redundant NO

Control voltages:

Control voltage 1 220V AC

Control voltage 2 24V DC

Date 03.04.2020 - Description: =

Wiring

Electrical circuits Conductor Colour Cross-section Electrical circuits Conductor Colour Cross-section

L1 ≥ 1,5mm² Red ≥ 0,75mm²

Main circuits Black Control voltage 220V AC L
440V AC

L2 Red/white
Black " N "

L3 Black "

N Light blue ≥ 1,5mm²

PE Green / yellow ≥ 2,5mm²

Control voltage L+ Dark blue ≥ 0,75mm²

24V DC

M Blue / white
"

Analog screened + white ≥ 0,75mm²

- Brown
"

Measuring circuit white ≥ 0,75mm²

Current transformer lines Black ≥ 2,5mm²

Conductors with external voltage (AC/DC) Orange ≥ 1,00mm²

Date 03.04.2020 - Description: =

440V AC
L1 / =01/13.0
L2 / =01/13.0
L3 / =01/13.0

440V AC
L1.2 / =11/20.0
L2.2 / 11.0
L3.2 / 11.0

1/L1 3/L2 5/L3 13 21

Q1
17...23A 14 22
In:17A
=100/26.1

I> I> I>

2/T1 4/T2 6/T3
2 4 6

Data incoming:

PE PE -SC PE PE PE
Min. Cross-section : 4mm²
-PE

-PE

-SC

-PE

-PE
Pre-fuse : -

Max ambient temperature (+5) - (+50 °C)

-WD001 GNYE

.-J PE PE PE
4G4 mm² Max. Cable length: 50 m
Supplied by customer
1M 1T 1G
U:
440V AC

Earthing mounting plate 1

L1 L2 L3 PE f: 60 Hz
P: max. 7.1 kW
=Customer

Earthing Cabinet 1
+L-X Icn: 50/10 kA
Earthing Door 1
Earthing screen

Kunde

Full load current: ~16 A

Incoming

Date 03.08.2020 - Description: = 0

440V AC 440V AC
10.9 / L2.2 L2.2 / =11/20.0
10.9 / L3.2 L3.2 / =11/20.0

N/L2
L1
-T1 x1 x2 -T2
400VA 120/230VAC INPUT
24VDC/5A GEA
POWER

GND
230V 0

O FF
220V AC

ON
A
B

OUTPUT
PE

L+'
L+

M'
M
1
-F2 M.A / =01/15.0
6A -PE
2 M.K / =00/27.0
M.R / =01/14.0
1
-24M

5
-X1 1 2 -X1 3 4 5 6

-PE

-PE
L N

1
M
-M1
28/24W 1~ -R1
Cabinet fan PT100 2
PE

Measurement cabinet
inner temperature
Spare Control Voltage AC Control Voltage DC

Date 03.08.2020 - Description: = 0

220V AC 220V AC
11.9 / L.X L.X / =11/22.0
220V AC
1L.X / =01/13.4
220V AC
1L.A / =11/20.4

24V DC 24V DC
11.9 / L+.A L+.A / =01/14.0

11
-K1
/12.6 12 14

DI a.7
7
-X11

=00-K4:DI 2.7
=00/33.4
=00-K4
Separator
emergency stop

A1
-K1
AC 230V A2

11.9 / N.A PE
N.A / =01/13.4
-PE

-X1 7 8

Emergency stop external Emergency stop

Date 03.08.2020 - Description: = 0

440V AC 220V AC 220V AC

=0/10.9 / L1 =0/11.9 / L.A L.A / =11/22.0
=0/10.9 / L2 =0/12.9 / 1L.X
=0/10.9 / L3

Current measuring
separator
=00-K2
~0-1A = 0-50A

=00/31.6
=00/31.6
AI 106
-X13 -X13

2
13
-F1
/13.4 14

1 3 5
-Q1 11
/13.8 2 4 6 -K1
/14.1 12 14

s1
-B1 21
50/1A
s2 -S1
/13.8 22

13 13
-S1 -Q1
/13.8 14 /13.8 14

T1 A1 A1
-F1 M -Q1
T2 A2 220VAC A2

PE PE
=0/12.9 / N.A N.A / =11/20.4
=0-PE

=0-PE

-X1 1 2 3 -X2 1 2

-WD001 -WG003
.-J .-J
4G4 mm² 3G1,5 mm²

13 14 /13.8 1 2 /13.1
Anti-clockwise rotation U1 V1 W1 PE
21 22 /14.2 3 4 /13.1
M
5 6 /13.1
*0_1_001 3~
13 14 /13.9
440V/60Hz/4,0kW/6,9-8,2A ‎Θ
21 22
T2 T1 33 34 /14.1
43 44 =100/26.2
51 52
61 62

Separator PTC-feeler Separator

separator operation

Date 03.08.2020 - Description: = 01

24V DC 24V DC
=0/12.9 / L+.A L+.A / 15.0

33 21
-Q1 -F1
/13.8 34 /13.4 22

8
-X10 -X10

DI0.0 DI0.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Separator Separator
operation failure

=00-K5

=00/34.3
DQ 2.0
-X10
4

A1
-K1
A2

=0/11.9 / M.R M.R / =11/21.0

14
11 /13.8
12

Separator
Start/Stop

Date 03.08.2020 - Description: = 01

24V DC 24V DC
14.9 / L+.A L+.A / 17.0
=0/11.9 / M.A =0-M.A / =11/22.0

=00-K1
0-12000 rpm

=00/30.3
DI0.2 -SC

-X10

=0-SC
5

-T1
Out

8
-
24VDC
7
+

1+ 2-

-X2 3 4

-WG004
.-J
7G1,5 mm²
/16.0

+JB

-1X10 1 2

+JB-WG101 1 2

.-O
2x0,34 mm²
+

*0_9_020
SI
+ BN = brown -
- BU = blue

Speed monitoring device

Date 03.08.2020 - Description: = 01

=00-K3 =00-K3
4-20mA 4-20mA
=00/32.4 =00/32.4
AI 110 AI 112
-X10 -X10 =00-K1

6
-SC -SC
=00/30.3
DI1.3
-X10
=0-SC

=0-SC

18
24V DC 24V DC
=0/11.9 / L+.X L+.X / 19.0

=0-PE
-X2 5 6 7 8 9 10

-WG004
.-J
7G1,5 mm²
/15.1

+JB
PE.1X10 / 16_B.4
24V DC
L+.1X10 / 17.0

-1X10 4 3 5 6 7

+JB-WG102 +JB-WG103
.-O .-O
2x0,34 mm² 2x0,34 mm²

+ - + -
*1_9_002 *0_9_014
PSL/H I PSH I
4-20mA P 4-20mA P

Clean-oil Water discharge Spare

discharge pressure

Date 15.04.2020 - Description: = 01

=00-K3 =00-K3
4-20mA 4-20mA

AI 110 AI 112
-X10 -X10 =00-K1

6
-SC -SC

DI1.3
-X10
=0-SC

=0-SC

18
24V DC 24V DC
/ /

=0-PE
-X2 5 6 7 8 9 10

-WG004
.-J
7G1,5 mm²

+JB
PE.1X10 /
24V DC
/

-1X10 3 4 5 6

0
29
+JB-WG102 +JB-WG103

7-
.-O .-O

2
2x0,34 mm² 2x0,34 mm²

18
+ - + -

5-
*1_9_002 *0_9_014
PSL/H I PSH I

00
4-20mA P 4-20mA P

r0
fo
n
io
Clean-oil Water discharge Spare
discharge pressure

24V DC 24V DC
15.9 / L+.A L+.A / =11/21.0

=00-K1 =00-K1

=00/30.3 =00/30.3
DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²
/18.3

+JB 24V DC
16.4 / L+.1X10
M.1X10 / 18.3

-1X10 8 9 10 11

+JB-WG104
.CY-O
4x0,75 mm²
SC
1

*1_9_012
PCH 1220
+24V DC

NAHH
-D1

Relais
Relay

NAHH Separator
vibration monitoring

Date 03.08.2020 - Description: = 01

24V DC 24V DC
/ /

=00-K1 =00-K1

DI1.4 DI1.5
-X10 -X10

20
-X2 11

-WG011
.-J
7G1,5 mm²

+JB /
24V DC

-1X10 7 8 12 13

+JB-WG104
.CY-O
4x0,75 mm²

0
29
7-
SC
1

2
*1_9_012

18
PCH 1220
+24V DC

NAHH

5-
-D1

00
Relais

r0
Relay

fo
n
io
pt
NAHH Separator

O
vibration monitoring

Date 03.08.2020 - Description: = 01

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

=00/30.5 =00/30.5 =00/30.5 =00/30.5 =00/30.5

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4
-X12 -X12 -X12 -X12 -X12

7
=0/11.9 / M.X M.X / 19.0

PE PE

=0-PE
=0-PE

-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²
/17.3

+JB 17.1 / M.1X10

PE.1X10

-1X10 12 13 PE 15 14 PE 16

-WG010 +JB-WG105 +JB-WG106

.-J .-J .-J
3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

+ + +
PE PE PE
*8_7_002 *9_7_004 *9_7_005
- - -

Feed valve Operating water Displacement- and Spare Spare

filling water

Date 03.04.2020 - Description: = 01

=00-K1 =00-K1 =00-K1 =00-K1 =00-K1

DQ0.0 DQ0.2 DQ0.1 DQ0.3 DQ0.4

-X12 -X12 -X12 -X12 -X12

7
/ /

PE PE

=0-PE
=0-PE

-X2 12 13 14 15 16 17 18 19

-WG011
.-J
7G1,5 mm²

+JB /

-1X10 15 16 PE 17 18 PE

0
29
7-
-WG010 +JB-WG105 +JB-WG106
.-J .-J .-J

2
3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

18
+ + +

5-
PE PE PE
*8_7_002 *9_7_004 *9_7_005

00
- - -

r0
fo
n
io
Feed valve Operating water Displacement- and Spare Spare

pt
filling water

=00-K5 =00-K1

=00/34.6 =00/30.3
DQ 3.5 DI1.2
-X13 -X10

17
5

16.9 / L+.X =0-L+.X / =16/25.0

18.9 / M.X M.X / =16/25.0

=0-PE
-X2 20 21 22 23

-WG013
.-J
3G1,5 mm²

13
PE
-S02
14

Feedback
Spare sludge discharge flap

Date 03.08.2020 - Description: = 01

440V AC 220V AC
=0/10.9 / L1.2 =0/12.9 / 1L.A
=0/11.9 / L2.2
=0/11.9 / L3.2

1.53
-Q1 1 3 5
-Q1
MSC-D-2,5-M7-AO L1 L2 L3 /20.2 1.54
1.53 1.61
Control Unit
1.54 1.62
/20.7 /21.2

1,6-2,5A
220-240V DC/AC
In:2,0A

21 11
A1 43 53 21 31 -S1 -K2
/20.7 22 /21.1 14 12
A2 44 54 22 32

T1 T2 T3
2 4 6

11 13 11
-K1 -S1 =100-K1
/20.7 12 14 /20.7 14 =100/26.1 12 14

A1 A1
-K1 -Q1
A2 /20.2 A2
=01/13.9 / N.A
PE
=0/11.9 / N.X PE
N.X / 22.0

remove bridge for

=0-PE

=0-PE
-X1 1 2 3 -X2 8 9 10 11 -X2 12 13
remote start/stop!

-WD001 -WG005
.-J .-J
4G2,5 mm² 7G1,5 mm²
Supplied by customer
14
Clockwise rotation U1 V1 W1 PE 11 /20.7
-BP 21 13 x1
12
M PE 24
21 /21.1
*0_3_001 -S1 -S2 -H1 22
0,9kW 3 22 14 x2
2,0A

Attention!
Before switch-on feed pump, adjust the circuit breaker binary contacts for
to nominal current of the motor (look at motor label) remote start/stop

Feed Pump Feed pump Feed pump Feed pump Feed Pump
stop external start external operation external

Date 03.08.2020 - Description: = 11

24V DC
=01/17.9 / L+.A =01-L+.A / 22.0

21 1.61
-K1 -Q1
/20.7 22 24 /20.2 1.62

16
-X10 -X10

DI1.0 DI1.1
=00/30.3 =00/30.3
=00-K1 =00-K1
Feed pump Feed pump
operation failure

=00-K5

=00/34.3
DQ 2.1
-X10
5

A1
-K2
A2

=01/14.9 / M.R M.R / 22.2

14
11 /20.8
12

Feed pump on
/ Off

Date 03.08.2020 - Description: = 11

24V DC
21.9 /L+.A =01-L+.A / 23.0
=01/15.9 / M.A
220V AC
=01/13.9 / L.A
220V AC
=0/12.9 / L.X
20.9 / N.X

3
4

5
-SC

=0-SC
12 22
-T1
+ In -
Clamp 40 is attached only with "Spring-loaded"

0/4-20mA

52
-
PS I
51 24VDC
+
=00-K1 =00-K1 -SC
I
Out
=00/30.5 =00/30.5 SC + 4-20mA - -SC

=0-SC
DQ1.0 DQ1.1 41 42
-X12 -X12

=0-SC

=0-SC
11

12
control valve

A1 A1
-K3 -K4
A2 A2

-PE
21.9 / M.R M.R / =100/26.0
=0-PE

-X1 4 5 6 7 -X2 1 2 3 4 SC -X2 5 6 SC

SH SH

-WG002 -WG003 -WG004

.CY-O .CY-O
.-J 4x0,75 mm² 2x1,5 mm²
5G1,5 mm²
2/13

3/11

PE
40
1

11 14 /22.2 11 14 /22.2
*6_7_002 11' 14' /22.2 11' 14' /22.2 *0_9_006 =Customer
+L-X
open

1 3
Kunde
-X
PT100 PT100
M 2 4
Motor valve
1 ~

Regulating valve - heating medium Regulating valve Regulating valve Product Min / max 4-20mA
open closed temperature control temperature monitoring temperature indication

Date 03.08.2020 - Description: = 11

PT Pressure transmitter
=00-K3

=00/32.4
=00-K3:AI 116

AI 3 M3+
-X11

22.9 / L+.A

-X2 13 14
-WG007
.-O
2x0,34

-10_9_009 1 2

I
PSL/H

P
PT pressure transmitter

Date 03.08.2020 - Description: = 11

L INPUT L INPUT
LOW 1 LOW 1 L INPUT L INPUT
HIGH 0 HIGH 0 LOW 0 LOW 0
ALARM 0 ALARM 0 HIGH 1 HIGH 1

=00-K1 =00-K1 =00-K1 =00-K1

=00/30.3 =00/30.3 =00/30.3 =00/30.3

DI0.6 DI0.7 DI0.5 DI0.4
-X10 -X10 -X10 -X10
13

11
24V DC
=01/19.8 /L+.X
=01/19.8 / M.X

=00-K5

=00/34.3
DQ 2.2
-X10

6
-X2 1 3 2 4 7 6 5 8 9 11 12 10 13 15 16 14 17 18

Spare Spare Spare Spare Spare

Date 03.08.2020 - Description: = 16

=00-K5 =00-K5 =00-K5 =00-K5 =00-K1

=00/34.3 =00/34.6 =00/34.6 =00/34.6 =00/30.5

DQ 2.7 DQ 3.0 DQ 3.1 DQ 3.2 DQ0.7
-X11 -X12 -X12 -X12 -X12

10
7

6
A1 A1 A1 A1 A1
-K1 -K2 -K3 -K4 -K5
24VDC A2 24VDC A2 24VDC A2 24VDC A2 24VDC A2
=11/22.4 / M.R

14 14 14 14 14
11 =11/20.8 11 /26.3 11 /26.4 11 /26.5 11 /26.6
12 12 12 12 12
24
21 /26.0
22

22 24 21 43 12 14 12 14 12 14 12 14
-K1 =0-Q1 =01-Q1 -K2 -K3 -K4 -K5
/26.1 21 =0/10.1 22 =01/13.8 44 /26.3 11 /26.4 11 /26.5 11 /26.7 11

PE PE PE PE
=0-PE

=0-PE

=0-PE
-X2 1 2 3 4 5 6 7 8 9 10 11 12

-WG001 GNYE -WG002 -WG003 -WG004

.-J .-J .-J .-J
5G1,5 mm² 3G1,5 mm² 3G1,5 mm² 3G1,5 mm²

=Customer
+L-X PE PE PE PE
Kunde
-X

Common failure Separator Spare TAH temperature TAL temperature Spare

operation alarm max alarm min

Date 03.08.2020 - Description: = 100

-K1 -K1 -K3 -K3 -K3 -K3 -K3 -K3

/30.5 /30.5 /32.4 /32.4 /32.4 /32.4 /32.6 /32.6

AI90 AI92 AI110- AI112- AI114- AI116- AQ 110 AQ 112
-X11 -X11 -X10 -X10 -X11 -X11 -X13 -X13
5

6
0V
=0/11.9 / M.K M.K / 29.0

Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog Earth analog

Date 03.04.2020 - Description: = 00

-P1 KTP400

X2 X61
Profibus Profinet USB
Power DC
24V 0V PA A B SC A B SC

-PE

24V DC
=0/11.9 / L.T
=0/11.9 / M.T Ethernet / 29.0

Date 03.04.2020 - Description: = 00

=00+-K1 =00+-K2 =00+-K3 =00+-K4 =00+-K5

RTD ANALOG INPUTS

24VDC OUTPUTS
24VDC INPUTS
ANALOG INPUTS

X10
X10

X10
1M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 2M AQ90 3M IW0

X11
DI a DI b AQ92 IW2

X11
24VDC INPUTS ANALOG ANALOG

X11

X11
OUTPUTS INPUTS
24 24
M+ M- I+ I- AI 100 VDC L+ M 0+ 0- 1+ 1- AI X10 1M .0 .1 .2 .3 DI a VDC L+ M .0 .1 .2 .3 DQ a

X50
MC M+ M- I+ I- AI 102 2+ 2- 3+ 3- X11 2M .4 .5 .6 .7 .4 .5 .6 .7

0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

DIAG
DIAG
0 1 2 3

DIAG

DIAG
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5
RUN / STOP
ERROR
MAINT

DI a DI b AI AI DI a DQ a
SM 1231 SM 1234 SM 1221 SM 1222
RTD AI/AQ DC DC

DQ a DQ b AI AQ 0 DI b DQ b
.0 .1 .2 .3 .4 .5 .6 .7 .0 .1 2 3 0 1 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7

LINK 6ES7215-1AL40-0XB0 X12 M+ M- I+ I- AI 104 X12 X12 3M .0 .1 .2 .3 X12 .0 .1 .2 .3

X13 M+ M- I+ I- AI 106 X13 0M 0 1M 1 AQ X13 4M .4 .5 .6 .7 DI b X13 .4 .5 .6 .7 DQ b
Rx / Tx

RTD ANALOG INPUTS

ANALOG OUTPUTS

24VDC OUTPUTS
6ES7222-1BH32-0XB0
6ES7221-1BH32-0XB0
6ES7231-5PD30-4AC0

6ES7234-4HE32-0XB0

24VDC INPUTS
DQ a 24VDC OUTPUTS DQ b
X12

X1 P1 X1 P2 4L+ 4M .0 .1 .2 .3 .4 .5 .6 .7 .0 .1
PROFINET (LAN)
MAC ADRESS
Ethernet 1:

Ethernet 2:

DQ a 4L+:

DQ a L+:
DI b 3M:

DI b 4M:
DI a 1M:

DI a 2M:

DQ a M:
DQ a 4M:
DI a 1M:

AQ 2M:
AI 3M:

AI L+:
L+ M L+ M

AI M:
X10

GND:

GND:
L+:

M:
24VDC 24VDC
X1:P1

X1:P2

X10:6

X11:1
X11:4

X12:1

X12:2

X10:3

X10:1

X10:2

X10:3

X10:1

X10:2

X11:1

X10:3

X11:3
X12:3

X13:3

X11:1

X10:2
X10:1
X10:2
X10:3
X10:4
X10:5

X10:1
-PE -PE -PE -PE -PE

24V DC
=0/11.9 / L+.K
0V
27.9 / M.K
28.9 / Ethernet

Date 03.04.2020 - Description: = 00

-K1
Rack 0
Slot 2

S7-1200 SIEMENS
CPU 1215C DC/DC/DC, 200K -X11:1
2M

-X11:2
-X10:1
+ AQ90
+ - AQ 0
L+
-X10:2 -X11:3
+ AQ92 =11/22.8 Temperature indication
M AQ 1
-X10:3
PE -X11:4
-X10:4 + - 3M
L+
-X10:5 -X11:5
+ AI90 /27.1 =0-T2:M' Earth analog
M AI 0

-X10:6 - + -X11:6
+ AI92 /27.2 -K1:-X11:5 Earth analog
1M AI 1

-X10:7 - + -X12:1
Separator operation =01-Q1:34 =01/14.1 DI0.0
DI a 4L+
-X10:8 -X12:2
Separator failure =01-F1:22 =01/14.2 DI0.1
DI a 4M
-X10:9
Speed monitoring device =01-T1:5 =01/15.2 DI0.2 -X12:3
DI a
-X10:10 DQ0.0 =01/18.1 =0-T2:M Feed valve
DQ a
DI0.3 -X12:4
DI a
-X10:11 DQ0.1 =01/18.4 =01-*9_7_005:+ Displacement- and filling water
DQ a
=16-X2:14 =16/25.6 DI0.4 -X12:5
DI a
-X10:12 DQ0.2 =01/18.3 =01-*9_7_004:+ Operating water
DQ a
=16-X2:10 =16/25.5 DI0.5 -X12:6
DI a
-X10:13 DQ0.3 =01/18.5 =01-X2:17 Spare
DQ a
=16-X2:2 =16/25.1 DI0.6 -X12:7
DI a
-X10:14 DQ0.4 =01/18.6 =01-X2:18 Spare
DQ a
=16-X2:5 =16/25.3 DI0.7 -X12:8
DI a
-X10:15 DQ0.5
DQ a
Feed pump operation =11-K1:24 =11/21.1 DI1.0 -X12:9
DI b
-X10:16 DQ0.6
DQ a
Feed pump failure =11-K1:21 =11/21.2 DI1.1 -X12:10
DI b
-X10:17 DQ0.7 =100/26.7 =100-K5:A1 (optional) Heater release
DQ a
Feedback sludge discharge flap =01-S02:13 =01/19.3 DI1.2 -X12:11
DI b
-X10:18 DQ1.0 =11/22.3 =11-K3:A1 Regulating valve open
DQ b
Spare =01-X2:10 =01/16.3 DI1.3 -X12:12
DI b
-X10:19 DQ1.1 =11/22.4 =11-K4:A1 Regulating valve closed
DQ b
(optional) NAHH Separator vibration monitoring =01-T1:7 =01/17.3 DI1.4
DI b
-X10:20 -X1:P1/PN
NAHH Separator vibration monitoring =01-*1_9_012:4 =01/17.4 DI1.5
DI b P1/PN

-X1:P2/PN
P2/PN
6ES7215-1AL40-0XB0

Date 03.04.2020 - Description: = 00

-K2
Rack 0
Slot 3

S7-1200 SIEMENS
SM1231 AI 3 x RTD, 1 x AI 0~1A

6ES7231-5PD30-4AC0

Date 03.04.2020 - Description: = 00

-K3
/29.5
Rack 0
Slot 4

S7-1200 SIEMENS
SM 1234 AI 4 x 13 Bit / AO 2 x 14 Bit

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
PE n.c.

6ES7234-4HE32-0XB0

Date 03.04.2020 - Description: = 00

-K4
/29.6
Rack 0
Slot 6

S7-1200 SIEMENS
SM1221 DI 16 x 24 VDC

6ES7221-1BH32-0XB0

Date 03.04.2020 - Description: = 00

-K5
/29.7
Rack 0
Slot 6

S7-1200 SIEMENS
SM1222 DO 16 x 24 VDC

-X10:1 + - -X12:1
L+ n.c.
-X10:2 -X12:2
M n.c.
-X10:3 -X12:3
n.c. n.c.

-X10:4 -X12:4
Separator Start/Stop =01-K1:A1 =01/14.1 DQ 2.0 DQ 3.0 =100/26.3 =100-K2:A1 Spare
DQ a.0 DQ b.0
-X10:5 -X12:5
Feed pump on / Off =11-K2:A1 =11/21.1 DQ 2.1 DQ 3.1 =100/26.4 =100-K3:A1 TAH temperature alarm max
DQ a.1 DQ b.1
-X10:6 -X12:6
Spare =16-X2:17 =16/25.7 DQ 2.2 DQ 3.2 =100/26.5 =100-K4:A1 TAL temperature alarm min
DQ a.2 DQ b.2
-X10:7 -X12:7
DQ 2.3 DQ 3.3
DQ a.3 DQ b.3

6ES7222-1BH32-0XB0

Date 03.04.2020 - Description: = 00

600 mm

560 mm 250mm

Cabinet
m
ø8m

30 mm
100 mm

TOUCH
=00-P1

320 mm
F1 F1 F1 F1 65 mm
540 mm
Filter

=01-S1 =11-S1
800 mm

760 mm

=0-Q1

=0-M1

110 mm
50 mm

Scale: 1:3,5 mm
Weight: Ca. 55 kg

Date 03.04.2020 - Description: =

Bedienelemente / Operating elements

Device tag Function Name

=00-P1 Process display Touch panel KTP400 Comfort

=0-M1 Filter / Fan PFG.11632101955

=01-S1 Separator Start/Stop Double push botton complete, spring return, green/red

=11-S1 Feed pump start/stop Double push botton complete, spring return, green/red

=0-Q1 Isolator standard rotary handle circuit breaker accessory

Date 03.04.2020 - Description: =

Mountingplate

25x80

=0-T1
25x80
=01-T1

=11-T1
=01-F1
=100-K1
=11-K1

=11-K3
=11-K4

=100-K2
=100-K3
=100-K4
=100-K5
=01-K1
=11-K2
=0-K1
40x80

=100-X2
=16-X2

=00-K1

=00-K2

=00-K3

=00-K4

=00-K5
25x80

40x80

25x80

=11-Q1

=0-F1

=0-F2

=01-B1
=01-Q1

=0-24M

=0-T2
=0-Q1
Glands Yard Cable Size Manufacture Order No.(Lanke)
12x M16 5,0-10,0 mm LE3500162903
10x M20 10,0-14,0 mm LE3500202903
3x M25 13,0-18,0 mm LE3500250903
40x80

Note :

=01-X1

=11-X1

=01-X2

=11-X2
=0-X1
All gland equipped with sealing plug

Date 03.08.2020 - Description: =

Control unit KTP 400

TOUCH
=00-P1

160 mm
F1 F1 F1 F1

158 mm

Cutout dimension: (122+1,0 mm) x (98+1,0 mm)

Westfalia Order-no.: 0005-4760-400
Depth : 54 mm
Programm-no.: 1105-1000-0001
Weight : _,_kg

Date 03.04.2020 - Description: =

Emergency stop cabinet with protective collar

71 mm

=Additions
-S01
Not-Halt-Box

54 mm
85 mm
m
m
5
ø

85 mm

109 mm
61 mm

protection class: "IP 65"

M20
8-13mm
Note: Installation should be carry out by customer!
18 mm

Date 03.04.2020 - Description: =

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

.-J 4G4 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WD001

WD001

WD001
WG002

WG013

WG011

WG010

WG004

WG003

WG001

Link
Function text Target designation Target designation Page / column

=11

=01

=0
Incoming GNYE PE -PE &EFS/10.1

Earthing screen -SC -PE &EFS/10.3

Earthing mounting plate 1 -1M PE -PE &EFS/10.5

Earthing Door 1 -1T PE -PE &EFS/10.6

Earthing Cabinet 1 -1G PE -PE &EFS/10.6

Control Voltage AC -PE -T1 &EFS/11.2

= -PE -X1 6 &EFS/11.3

= -PE -M1 PE &EFS/11.3

Control Voltage DC -PE -T2 PE &EFS/11.6

= -PE -24M 1 &EFS/11.7

Emergency stop external GNYE -S01 PE -PE &EFS/12.1

Separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.2

PTC-feeler separator GNYE =01-*0_1_001 PE =01-PE &EFS=01/13.3

Spare GNYE -PE =01-PE &EFS=01/16.3

= GNYE -PE =01-PE &EFS=01/16_B.3

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18.2

Displacement- and filling water GNYE =01+JB-1X10 PE =01-PE &EFS=01/18.4

Feed valve GNYE =01-*8_7_002 PE =01-PE &EFS=01/18_B.2

Displacement- and filling water GNYE =01+JB-1X10 PE =01-PE &EFS=01/18_B.4

Feedback sludge discharge flap GNYE =01-S02 PE =01-PE &EFS=01/19.3

Feed Pump GNYE =11-*0_3_001 PE =11-PE &EFS=11/20.1

Feed pump operation external =11-BP-H1 PE =11-PE &EFS=11/20.6

Regulating valve - heating medium GNYE =11-*6_7_002 PE =11-PE &EFS=11/22.2

Date 03.08.2020 - Description: = 0

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=0+-PE

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Separator operation GNYE =Customer+L-X PE =100-PE &EFS=100/26.2

Spare GNYE =Customer+L-X PE =100-PE &EFS=100/26.3

TAH temperature alarm max GNYE =Customer+L-X PE =100-PE &EFS=100/26.4

TAL temperature alarm min GNYE =Customer+L-X PE =100-PE &EFS=100/26.5

Date 03.08.2020 - Description: = 0

Terminal strip designation

.-J 3G1,5 mm²

Cable type

Cable type
=0+-X1

Connection

Connection
Terminal
Cable name

Cable name
WG001

Link
Function text Target designation Target designation Page / column

=0
Spare 1 &EFS/11.1

= 2 &EFS/11.1

= 3 -F2 2 &EFS/11.2

Control Voltage AC -M1 L 4 &EFS/11.2

= -M1 N 5 -T1 0 &EFS/11.2

= -PE PE 6 =11-X2 13 &EFS/11.3

1 -S01 21 7 =11-X1 7 &EFS/12.1

Emergency stop external 2 -S01 22 8 =01-F1 13 &EFS/12.1

-K1 A1

Date 03.04.2020 - Description: = 0

Terminal strip designation

.-J 4G4 mm²

Cable type

Cable type
=0+-XQ1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=0
Incoming 1 =Customer+L-X L1 2 -Q1 2/T1 &EFS/10.1

= 2 =Customer+L-X L2 4 -Q1 4/T2 &EFS/10.1

= 3 =Customer+L-X L3 6 -Q1 6/T3 &EFS/10.1

Date 03.04.2020 - Description: = 0

Terminal strip designation

.-J 4G4 mm²

Cable type

Cable type
=01+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001

Link
Function text Target designation Target designation Page / column

=01
1 -*0_1_001 U1 1 -Q1 4 &EFS/13.1

Separator 2 -*0_1_001 V1 2 -Q1 2 &EFS/13.1

= 3 -*0_1_001 W1 3 -Q1 6 &EFS/13.1

Date 03.04.2020 - Description: = 01

Terminal strip designation

.-J 3G1,5 mm²

.-J 7G1,5 mm²

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG010

WG011

WG004

WG003

Link
Function text Target designation Target designation Page / column

=01

=01
PTC-feeler separator 1 -*0_1_001 T1 1 -F1 T1 &EFS/13.3

= 2 -*0_1_001 T2 2 -F1 T2 &EFS/13.3

1 +JB-1X10 1 3 -T1 1+ &EFS/15.2

Speed monitoring device 2 +JB-1X10 2 4 -T1 2- &EFS/15.2

Clean-oil discharge pressure 3 +JB-1X10 4 5 =0-T2 L+ &EFS/16.1

= 4 +JB-1X10 3 6 =00-K3 -X10:4 &EFS/16.1

Water discharge 7 &EFS/16.2

= 5 +JB-1X10 6 8 =00-K3 -X10:6 &EFS/16.2

= 9 &EFS/16.3

Spare 10 =00-K1 -X10:18 &EFS/16.3

NAHH Separator vibration monitoring 1 +JB-1X10 10 11 =00-K1 -X10:20 &EFS/17.4

= 1 +JB-1X10 13 11 &EFS/17_B.4

Feed valve 1 -*8_7_002 + 12 =00-K1 -X12:3 &EFS/18.1

= 2 -*8_7_002 - 13 =00-P1-0V &EFS/18.1

Operating water 2 +JB-1X10 12 14 =00-K1 -X12:5 &EFS/18.3

Displacement- and filling water 3 +JB-1X10 15 15 =00-K1 -X12:4 &EFS/18.4

= +JB-1X10 14 16 &EFS/18.4

Spare 17 =00-K1 -X12:6 &EFS/18.5

= 18 =00-K1 -X12:7 &EFS/18.6

= 19 &EFS/18.7

Spare 20 =00-K5 -X13:5 &EFS/19.2

Date 03.08.2020 - Description: = 01

Terminal strip designation

.-J 3G1,5 mm²

Cable type

Cable type
=01+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG013

Link
Function text Target designation Target designation Page / column

=01
Spare 21 =16-X2 3 &EFS/19.2

Feedback sludge discharge flap 1 -S02 13 22 =00-K1 -X10:17 &EFS/19.3

= 2 -S02 14 23 =16-X2 1 &EFS/19.3

Date 03.08.2020 - Description: = 01

Terminal strip designation

.CY-O 4x0,75 mm²

.-O 2x0,34 mm²

.-J 3G1,5 mm²

.-J 7G1,5 mm²

Cable type

Cable type
=01+JB-1X10

Connection

Connection
Terminal
Cable name

Cable name
=01+JB

=01+JB

=01+JB
WG106

WG105

WG104

WG103

WG102

WG101

Link
Function text Target designation Target designation Page / column

1 -*0_9_020 + 1 -X2 3 1 &EFS+/15.2

Speed monitoring device 2 -*0_9_020 - 2 -X2 4 2 &EFS+/15.2

Clean-oil discharge pressure 1 -*1_9_002 3 -X2 6 4 &EFS+/16.1

= 2 -*1_9_002 4 -X2 5 3 &EFS+/16.1

Water discharge 1 -*0_9_014 5 &EFS+/16.2

= 2 -*0_9_014 6 -X2 8 5 &EFS+/16.2

Spare 7 &EFS+/16.3

1 -1_9_012 1 8 -1_9_012 3 2 &EFS+/17.1

4 -*1_9_012 2 9 &EFS+/17.1

NAHH Separator vibration monitoring 3 -*1_9_012 4 10 -X2 11 1 &EFS+/17.4

= 11 &EFS+/17.4

Operating water 1 -*9_7_004 + 12 -X2 14 2 &EFS+/18.3

= 2 -*9_7_004 - 13 &EFS+/18.3

Displacement- and filling water 1 -*9_7_005 - 14 -X2 16 &EFS+/18.4

= 2 -*9_7_005 + 15 -X2 15 3 &EFS+/18.4

Spare 16 &EFS+/18.5

Displacement- and filling water 17 &EFS+/18_B.4

= 18 -X2 16 &EFS+/18_B.4

-1X10 16

Operating water GNYE -*9_7_004 PE PE &EFS+/18.3

Displacement- and filling water GNYE -*9_7_005 PE PE =0-PE GNYE &EFS+/18.4

Date 03.08.2020 - Description: = 01

Terminal strip designation

.-J 5G1,5 mm²

.-J 4G2,5 mm²

Cable type

Cable type
=11+-X1

Connection

Connection
Terminal
Cable name

Cable name
WD001
WG002

Link
Function text Target designation Target designation Page / column

=11

=11
Feed Pump 1 -*0_3_001 U1 1 -Q1 2 &EFS/20.1

= 2 -*0_3_001 V1 2 -Q1 4 &EFS/20.1

= 3 -*0_3_001 W1 3 -Q1 6 &EFS/20.1

4 -*6_7_002 1 4 -X2 13 &EFS/22.1

Regulating valve - heating medium 1 -*6_7_002 2/13 5 -K3 14 &EFS/22.1

= 2 -*6_7_002 3/11 6 -K4 14 &EFS/22.1

= 3 -*6_7_002 40 7 =0-X1 7 &EFS/22.1

Date 03.08.2020 - Description: = 11

Terminal strip designation

.CY-O 4x0,75 mm²

.CY-O 2x1,5 mm²
.-O 2x0,34 mm²

.-J 7G1,5 mm²

Cable type

Cable type
=11+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG007

WG005

WG004

WG003

Link
Function text Target designation Target designation Page / column

=11

=11
Product temperature control 1 -*0_9_006-PT100 1 1 =00-K2 -X11:6 &EFS/22.5

= 2 -*0_9_006-PT100 2 2 =00-K2 -X11:7 &EFS/22.5

Min / max temperature monitoring 3 -*0_9_006-PT100 3 3 =00-K2 -X10:6 &EFS/22.6

= 4 -*0_9_006-PT100 4 4 =00-K2 -X10:7 &EFS/22.7

= 1 =Customer+L-X 5 -T1 41 &EFS/22.8

4-20mA temperature indication 2 =Customer+L-X 6 -T1 42 &EFS/22.9

Feed Pump 1 -BP-S1 21 8 -S1 22 &EFS/20.5

Feed pump stop external 2 -BP-S1 22 9 &EFS/20.5

= 3 -BP-S2 13 10 -K1 11 &EFS/20.6

Feed pump start external 4 -BP-S2 14 11 -K1 14 &EFS/20.6

= 5 -BP-H1 x1 12 &EFS/20.6

Feed pump operation external 6 -BP-H1 x2 13 =0-X1 6 &EFS/20.6

-X1 4

PT pressure transmitter BU -10_9_009 1 13 -T1 51 &EFS/23.2

= -10_9_009 2 14 =00-K3 -X11:6 &EFS/23.2

Min / max temperature monitoring SH -WG003 SH SC =0-SC &EFS/22.7

4-20mA temperature indication SH -WG004 SC =0-SC &EFS/22.9

Date 03.08.2020 - Description: = 11

Terminal strip designation

Cable type

Cable type
=16+-X2

Connection

Connection
Terminal
Cable name

Cable name
Link
Function text Target designation Target designation Page / column

1 =01-X2 23 &EFS/25.1

Spare 2 =00-K1 -X10:13 &EFS/25.1

= 3 =01-X2 21 &EFS/25.1

= 4 &EFS/25.2

Spare 5 =00-K1 -X10:14 &EFS/25.3

Spare 6 &EFS/25.3

= 7 &EFS/25.2

Spare 8 &EFS/25.3

Spare 9 &EFS/25.4

= 10 =00-K1 -X10:12 &EFS/25.5

= 11 &EFS/25.4

= 12 &EFS/25.4

Spare 13 &EFS/25.6

= 14 =00-K1 -X10:11 &EFS/25.6

= 15 &EFS/25.6

= 16 &EFS/25.6

Spare 17 =00-K5 -X10:6 &EFS/25.7

= 18 &EFS/25.7

Date 03.08.2020 - Description: = 16

Terminal strip designation

.-J 3G1,5 mm²

.-J 5G1,5 mm²

Cable type

Cable type
=100+-X2

Connection

Connection
Terminal
Cable name

Cable name
WG004

WG003

WG002

WG001

Link
=100

=100

=100
Function text Target designation Target designation Page / column

Common failure 1 =Customer+L-X 1 =0-Q1 22 &EFS/26.1

= 2 =Customer+L-X 2 =0-Q1 21 &EFS/26.1

Separator operation 3 =Customer+L-X 3 =01-Q1 44 &EFS/26.2

= 4 =Customer+L-X 4 =01-Q1 43 &EFS/26.2

Spare 1 =Customer+L-X 5 -K2 11 &EFS/26.3

= 2 =Customer+L-X 6 -K2 14 &EFS/26.3

TAH temperature alarm max 1 =Customer+L-X 7 -K3 11 &EFS/26.4

= 2 =Customer+L-X 8 -K3 14 &EFS/26.4

TAL temperature alarm min 1 =Customer+L-X 9 -K4 11 &EFS/26.5

= 2 =Customer+L-X 10 -K4 14 &EFS/26.5

= 11 -K5 11 &EFS/26.7

Spare 12 -K5 14 &EFS/26.7

Date 03.08.2020 - Description: = 100

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=0-WD001 &EFS=0/10.1 =0-PE;=0-XQ1 PE;=Customer+L-X .-J 4G 4 4 mm² M25 9-17 mm Supplied by customer

=0-WG001 &EFS=0/12.1 =0-PE;=0-X1 =0-S01 .-J 3G 3 1,5 mm² M16 4.5-10 mm Supplied by customer

=01-WD001 &EFS=01/13.1 =0-PE;=01-X1 =01-*0_1_001 .-J 4G 4 4 mm² M25 9-17 mm

=01-WG003 &EFS=01/13.3 =0-PE;=01-X2 =01-*0_1_001 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01-WG004 &EFS=01/15.1 =0-PE;=01-X2 =0-PE;=01+JB-1X10 .-J 7G 9 1,5 mm² M20 7-13 mm

=01-WG010 &EFS=01/18.1 =0-PE;=01-X2 =01-*8_7_002 .-J 3G 6 1,5 mm² M16 4.5-10 mm

=01-WG011 &EFS=01/17.3 =0-PE;=01-X2 =01+JB-1X10 .-J 7G 8 1,5 mm² M20 7-13 mm

=01-WG013 &EFS=01/19.3 =0-PE;=01-X2 =01-S02 .-J 3G 3 1,5 mm² M16 4.5-10 mm

=11-WD001 &EFS=11/20.1 =0-PE;=11-X1 =11-*0_3_001 .-J 4G 4 2,5 mm² M20 7-13 mm

=11-WG002 &EFS=11/22.1 =0-PE;=11-X1 =11-*6_7_002 .-J 5G 5 1,5 mm² M20 7-13 mm

=11-WG003 &EFS=11/22.7 =11-X2 =11-*0_9_006-PT100 .CY-O 4x 4 0,75 mm² M16 4.5-10 mm

=11-WG004 &EFS=11/22.9 =11-X2 =Customer+L-X .CY-O 2x 2 1,5 mm² M16 4.5-10 mm

=11-BP-S1;=11-BP-S2
=11-WG005 &EFS=11/20.4 =11-X2 .-J 7G 6 1,5 mm² M20 7-13 mm Supplied by customer
=11-BP-H1

=11-WG007 &EFS=11/23.1 =11-X2 =11-10_9_009 .-O 2x 2 0,34 mm² M12 3,5-7,0mm

=100-WG001 &EFS=100/26.1 =0-PE;=100-X2 =Customer+L-X .-J 5G 5 1,5 mm² M20 7-13 mm

=100-WG002 &EFS=100/26.2 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG003 &EFS=100/26.3 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=100-WG004 &EFS=100/26.4 =0-PE;=100-X2 =Customer+L-X .-J 3G 3 1,5 mm² M16 4.5-10 mm

=01+JB-WG101 &EFS=01/15.1 =01+JB-1X10 =01-*0_9_020 .-O 2x 2 0,34 mm² M12 3,5-7,0mm Part of separator

Date 03.08.2020 - Description: =

Cable layout

Cable name Page / path Source (from) Target (to) Cable type Wires total Conductors used Cross-section Length Cable gland Remark

=01+JB-WG102 &EFS=01/16.0 =01+JB-1X10 =01-*1_9_002 .-O 2x 4 0,34 mm² M12 3,5-7,0mm Part of separator

=01+JB-WG103 &EFS=01/16.2 =01+JB-1X10 =01-*0_9_014 .-O 2x 4 0,34 mm² M12 3,5-7,0mm Part of separator

=01+JB-WG104 &EFS=01/17.4 =01+JB-1X10 =01-*1_9_012 .CY-O 4x 8 0,75 mm² M16 4.5-10 mm Part of separator

=01+JB-WG105 &EFS=01/18.3 =01+JB-1X10 =01-*9_7_004 .-J 3G 6 1,5 mm² M16 4.5-10 mm Part of separator

=01+JB-WG106 &EFS=01/18.4 =01+JB-1X10 =01-*9_7_005 .-J 3G 6 1,5 mm² M16 4.5-10 mm Part of separator

Date 03.08.2020 - Description: =

Control cabinet Terminal box Separator +JB-1X10

PE-BUS

=01+-X2 =JB+-1X10
PE PE

PE
1

1
brown N

1
2

2x0,34mm²
1 2 -WG101 Speed monitoring device
blue
I
3

2
-WG004
2 7x1,5mm² 3 white
P

3
4

M20 (8-13mm) PSL/H clean oil

2x0,34mm²
4 4 black -WG102 discharge pressure
+ I
+

4
5

+
3 black
+ P

5
6

+
2x0,34mm²
-WG103
PSH water discharge
5
white I
+
7

6
5
8

7
brown
+
9

+
+ black
10

+
4x0,75mm² PC H
1 1 -WG104 vibro PCH1220

10
white
11

blue
11
12

-
2
brown
12
-
13

3x1,5mm² Operating water

2 -WG011 -WG105
13

- blue
14

-
7x1,5mm²
4 M20 (8-13mm) 3
14

- blue
15

- 3x1,5mm²
-WG106 Displacement- and filling water
3 4 brown
15

-
16

16
17

PE
PE
18
19

PE
PE-BUS

order-no.:0005-1539-280

Control cabinet Terminal box Separator +JB-1X10

PE-BUS

=01+-X2 =JB+-1X10

PE
1

PE
PE
2

1 1
brown N

1
3

-WG004 2x0,34mm²
7x1,5mm² 2 -WG101 Speed monitoring device
2 blue
I

2
4

M20 (8-13mm)
3 3 brown
+

3
P
+
5

2x0,34mm² PSL/H clean oil

4 4 white -WG102 discharge pressure
I

4
6

+ brown

5
P
+
7

2x0,34mm²
-WG103
PSH water discharge
5 5
white I

6
8

brown
+
9

7
+

- blue
10

8
4x0,75mm² PC H
1
-WG103 vibro PCH1220
11

9
10
+
12

11
13

-
2 -WG011

12
white
14

+
7x1,5mm²
3 M20 (8-13mm) 1
black

13
15

4 14
16

-
2
brown
15
17

3x1,5mm² Operating water

-WG104
16

blue
18

-
3
blue
17
19

-
3x1,5mm²
4 -WG105 Displacement- and filling water
brown
18

-
19
20
21

PE
22

PE
PE
PE-BUS

PE
PE

order-no.:0005-1827-290

Date Customer: =
‎客户 : GEA Westfalia Seperator EPLAN Software & Service ‎Description/描述:
Editor Paul.Du - +
Project: Terminal box overview
Tested ‎项目 : - Language: ‎Drawing No./图号: DCC Bl./Sh. 55_B
en_US
‎语言 :
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved.
-
8560-3100-559 & EMB 62 Bl./Sh.
0 1 2 3 4 5 6 7 8 9

Hinweise zur Installation von Kabeln und Leitungen

Directions for installation from cables and conductors

* Schutzmaßnahmen nach Bestimmungen des VDE bzw. zuständigen EVU ausführen

* Messleitungen sind grundsätzlich abgeschirmt zu verlegen

Measuring lines must always be laid shielded
WD-Kabel getrennt vom WF-/WG-Kabeln verlegen
*
WD-cables to be installed separate from WF-/WG-cable

WD-Kabel Energiekabel < 1kV WE-Kabel Erdungs-/Potentialausgleichsleiterleiter

WD-cable = Energy cable < 1kV WE-cable = Earth-/ Equipotential bonding conductor

WF-Kabel Datenbus WG-Kabel Steuer-/ Messkabel WH-Kabel Lichtwellenleiter

WF-cable = Data bus WG-cable = Control-/measuring cable WH-cable = Optical fibre

*
Legende Kabeltypen (Kabelliste)
Legend cable typ (list of cables)

Kabel / Leitung mit Schutzleiter Motorkabel FU mit konzentrischem Außenleiter (PE)

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=0-Q1 &EFS=0/10.1 0005-1437-050 GV2PM21C motor circuit breaker GV2-P - 17..23 A SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1517-000 GVAE11 auxiliary contact, 1 NO + 1 NC SCHNEIDER

=0-Q1 &EFS=0/10.1 0005-1437-230 GV2APN02 standard rotary handle circuit breaker accessory SCHNEIDER

=0-F1 &EFS=0/11.2 0005-1872-670 3RV24110KA10 CIRCUIT-BREAKER SZ S00, FOR TRANSFORMER PROT. A-RELEASE 0.9...1.25A SIEMENS

=0-F2 &EFS=0/11.2 0005-1551-120 IC65H1PC6A Miniature Circuit Breaker, iC65H, C6A, 1 Pole, Icn: 10KA SCHNEIDER

=0-M1 &EFS=0/11.2 PFG.11632101955 PFG.11632101955 PFG.11632101955 Pfannenberg

=0-M1 &EFS=0/11.2 PFG.11720001955 PFG.11720001955 PFG.11720001955 Pfannenberg

=0-24M &EFS=0/11.7 0005-4708-890 1031400000 Feed-through terminal, WDU 1.5/ZZ Weidmüller

=0-R1 &EFS=0/11.4 32 209 210 Heraeus.32 209 210 Temperatursensor Pt100, To92, Temperaturbereich: -50...+150°C Heraeus

=0-T1 &EFS=0/11.2 MURR.866864 866864 Transformer, 400VA,MET 0400-380-420-440-460-480/230 MURR

=0-T2 &EFS=0/11.6 1478110000 1478110000 Switched-mode power supplies PRO MAX 120W 24V 5A Weidmüller

=0-X1 &EFS=0/11.1...&EFS=0/ 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

11.3;&EFS=0/12.1

=0-K1 &EFS=0/12.6 1122820000 TRS 230VUC 1CO Relay module, 1 CO contact, 230 V UC, Screw connection Weidmüller

=01-B1 &EFS=01/13.1 KLY-M30I-50/1A-1-2.5 KLY-M30I-50/1A-1-2.5 Current transformer, 50/1A COMPLEE

=01-F1 &EFS=01/13.4 0005-1100-070 3RN1010-1CM00 Thermistor motor protection 230V AC 1S+1NC SIEMENS

=01-Q1 &EFS=01/13.8 0005-4743-090 3RT6024-1AN20 CONTACTOR, AC-3, 5.5KW/400V, 1NO+1NC, AC 230V 50/60HZ SIEMENS

=01-Q1 &EFS=01/13.8 0005-4741-010 3RH6911-1HA22 AUX. SWITCH BLOCK , 2NO+2NC COND. PATHS: 1NC, 1NC, SIEMENS

=01-Q1 &EFS=01/13.8 3RT6926-1CD00 3RT6926-1CD00 SURGE SUPPRESSOR, RC COUPLING SIEMENS

=01-S1 &EFS=01/13.8 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

Date 03.04.2020 - Description: =

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=01-S1 &EFS=01/13.8 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=01-S1 &EFS=01/13.8 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=01-S1 &EFS=01/13.8 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=01-S1 &EFS=01/13.8 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=01-X1 &EFS=01/13.1 0005-3504-890 1020100000 Feed-through terminal, WDU 4 Weidmüller

=01-X2 &EFS=01/13.3;&EFS=01 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/15.2;&EFS=01/16.1...&

=01-K1 &EFS=01/14.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=01-T1 &EFS=01/15.2 0005-4509-010 7505501 Amplifier MK1-2RP/24VDC Turck

=11-K1 &EFS=11/20.7 1123540000 TRS 230VUC 2CO Relay module, 2 CO contact, 230 V UC, Screw connection Weidmüller

=11-Q1 &EFS=11/20.0 MSC-D-2,5-M7-AO MSC-D-2,5-M7-AO Motor control unit, 1,6-2,5A, 220-240VAC, 380V50Hz,440V60Hz Eaton Electric

=11-S1 &EFS=11/20.7 0005-0082-190 3SB3100-8AC21 Double push botton complete, spring return, green/red SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-060 3SB34000B 3SB3 switch element 1NO normal mounting SIEMENS

=11-S1 &EFS=11/20.7 0005-0076-050 3SB34000C 3SB3 switch element 1NC-contact normal mounting SIEMENS

=11-S1 &EFS=11/20.7 3SB3922-0AY 3SB3922-0AY 3SB3 signplate holder SIEMENS

=11-S1 &EFS=11/20.7 RES.SCHILD 12,5X27-2RES.SCHILD 12,5X27-2 Label blanco RES.SCHILD 12,5X27-2 BLUMENBECKER

=11-X1 &EFS=11/20.1;&EFS=11 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/22.1

=11-X2 &EFS=11/20.5;&EFS=11 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

/20.6;&EFS=11/22.5...&

=11-K2 &EFS=11/21.1 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=11-K3 &EFS=11/22.3 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

Date 03.08.2020 - Description: =

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=11-K3 &EFS=11/22.3 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K3 &EFS=11/22.3 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-K4 &EFS=11/22.4 0005-1898-030 RCLS3L024 Relay, 1 CO contact, 24 V DC , 16 A, Plug-in connection Weidmüller

=11-K4 &EFS=11/22.4 8693930000 SRC 2CO N Relays accessories, Base Weidmüller

=11-K4 &EFS=11/22.4 0005-1901-000 RIM 2 24/60VDC Relays accessories, LED/protection module Weidmüller

=11-T1 &EFS=11/22.8 WEI.2489680000 WEI.2489680000 Signal Insulator ,ACT20P-CI-CO-P Weidmüller

=16-X2 &EFS=16/25.1...&EFS=1 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

6/25.7;&ELU/37.5

=100-K1 &EFS=100/26.1 1123490000 TRS 24VDC 2CO Relay module, 2 CO contact, 24 V DC, Screw connection Weidmüller

=100-K2 &EFS=100/26.3 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K3 &EFS=100/26.4 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K4 &EFS=100/26.5 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-K5 &EFS=100/26.7 1122770000 TRS 24VDC 1CO Relay module, 1 CO contact, 24 V DC, Screw connection Weidmüller

=100-X2 &EFS=100/26.1...&EFS= 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

100/26.5;&EFS=100/26.

=00-P1 &EFS=00/28.2;&ELU/38. 0005-4760-010 6AV2124-5DC00-0AC0 Touch panel KTP400 Comfort SIEMENS

=00-P1 &EFS=00/28.2 0005-3668-100 6AV2181-8XP00-0AX0 Memory card, 2 GByte, SD SIEMENS

=00-K1 &EFS=00/29.1 0005-4760-090 SIE.6ES7215-1AL40-0XB0 CPU module, SIMATIC S7-1200, CPU 1215C, 14DI/10DO/2AI/2AO SIEMENS

=00-K1 &EFS=00/29.1 0005-4278-060 6XV1850-2GH20 SIMATIC NET, IND. ETHERNET TP CORD SIEMENS

=00-K1 &EFS=00/29.1 0005-3668-110 6ES7954-8LE02-0AA0 6ES7954-8LE02-0AA0 SIEMENS

=00-K2 &EFS=00/29.4 0005-4281-060 6ES7231-5PD30-4AC0 6ES7231-5PD30-4AC0 SIEMENS

Date 03.08.2020 - Description: =

Article parts list

Function sign Page / path WS part - no Manufacturer order no. Name Manufacturer

=00-K3 &EFS=00/29.5 0005-4281-100 6ES7234-4HE32-0XB0 ANALOG I/O SM 1234, 4AI/2AO SIEMENS

=00-K4 &EFS=00/29.6 0005-4280-040 6ES7221-1BH32-0XB0 DIGITAL INPUT SM 1221, 16DI, 24V DC SIEMENS

=00-K5 &EFS=00/29.7 0005-4280-060 6ES7222-1BH32-0XB0 DIGITAL OUTPUT SM1222, 16 DO, 24V DC SIEMENS

-Cabinet &ELU/35.2 0005-0058-500 AE 1058.500 Compact enclosure AE, sheet steel WHD 600 x 800 x 250 mm RITTAL

-Cabinet &ELU/35.2 0005-1412-000 SZ.2519000 Door stay for the AE range RIT

=01-X1 &ELU/37.6 0005-3503-890 1020000000 Feed-through terminal, WDU 2.5 Weidmüller

=Additions &ELU/37.7 0005-1554-000 1860120000 Label blanco 60mm SFX 11/60 white Weidmüller

=Additions &ELU/37.7 8555-9001-040 8555-9001-040 Instruction manual IO GEA

Date 03.08.2020 - Description: =

Customer: GEA Westfalia - Rev.00
Editor Paul.Du Parts list +
- Separator
Tested Project: DCC Bl./Sh. 60
Language: En
Drawing No.:
Changes Date Name © This document is COPYRIGHTED by GEA Westfalia Separator Group GmbH. All rights being reserved. 8560-3100-559 & EPB 62 Bl./Sh.
Commissioning equipment, Tools, Spare parts lists

Typ / Model
OSE 5-91-037

Application
LO-AE

Frequency
60 Hz

Edition
29.07.2020
Quantity: Part No.: Description:
4 2066-9769-010 Set of commissioning equipment
1 2066-9901-000 Set of tools and accessories
*4 2066-9902-530 Set of spare parts for 2 years
*consist of:
2 2066-9902-000 Set of spare parts for bowl and hood (1 year or 8000h)
1 2066-9902-020 Set of spare parts for drive (1 year or 8000h)
1 2066-9902-040 Set of spare parts for drive (2 years or 16000h)

Edition
29.07.2020

NOTE: SUBJECT TO MODIFICATION

09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2066-9769-010 / 60HZ

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF COMMISSIONING EQUIPMENT
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 GASKET 2,00 PC

0020 GASKET 2,00 PC
0030 GASKET 1,00 PC
0040 GASKET 1,00 PC
0050 GASKET 2,00 PC
0060 GASKET 1,00 PC
0070 GASKET 1,00 PC
0080 GASKET 1,00 PC
0090 LUBRICATING OIL 1,00 PC
0100 DRIVE BELT 1,00 PC
0110 LUBRICATING GREASE 1,00 PC
0120 INCLUDE PARTS LIST AND DRAWING 1,00 PC
0130 COLLAPSIBLE BOX 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2066-9901-000 /
/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF TOOLS AND ACCESSORIES
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 ANNULAR WRENCH, COMPL. 1,00 PC

0020 SOCKET WRENCH 1,00 PC
0030 MOUNTING TOOL, COMPL. 1,00 PC
0040 BELL-SHAPED PIECE 1,00 PC
0050 DOUBLE HOOK WRENCH, COMPL. 1,00 PC
0060 EYE BOLT, COMPL. 1,00 PC
0070 CYLINDRICAL SCREW 1,00 PC
0080 DOUBLE NIPPLE 1,00 PC
0090 OFFSET SCREWDRIVER 1,00 PC
0110 HEXAGON NUT 1,00 PC
0120 WASHER / DISK 1,00 PC
0130 HEX HEAD SCREW 1,00 PC
0140 HEX HEAD SCREW 2,00 PC
0150 WASHER / DISK 1,00 PC
0160 WASHER / DISK 1,00 PC
0190 COLLAPSIBLE BOX 1,00 PC
0200 INCLUDE PARTS LIST AND DRAWING 1,00 PC
0210 WASHER / DISK 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2066-9902-000 / 4000/8000 STD

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS BOWL / HOOD
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0030 GASKET 4,00 PC

0040 GASKET 2,00 PC
0060 GASKET 1,00 PC
0300 GASKET 2,00 PC
0350 GASKET 1,00 PC
0480 GASKET 1,00 PC
0510 GASKET 1,00 PC
0520 GASKET 1,00 PC
0540 GASKET 1,00 PC
0560 PISTON GUIDE RING 1,00 PC
0565 GASKET 4,00 PC
0570 GASKET 1,00 PC
0580 GASKET 1,00 PC
0590 GASKET 1,00 PC
0610 GASKET 1,00 PC
0630 GASKET 2,00 PC
0640 GASKET 2,00 PC
0650 GASKET 2,00 PC
0700 GASKET 2,00 PC
0720 GASKET 2,00 PC
0730 GASKET 2,00 PC
0740 GASKET 4,00 PC
0780 GASKET 2,00 PC
0820 GASKET 4,00 PC
0900 LUBRICATING GREASE 1,00 PC
1000 INCLUDE PARTS LIST AND DRAWING 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2066-9902-020 / 60HZ 8000 STD.

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 RUBBER-METAL BUSH 1,00 PC

0020 GASKET 1,00 PC
0025 GASKET 1,00 PC
0030 GROOVED BALL BEARING 1,00 PC
0040 SECURING RING 1,00 PC
0050 ANGULAR CONTACT BALL BEARING 1,00 PC
0060 DRIVE BELT 1,00 PC
0090 INCLUDE PARTS LIST AND DRAWING 1,00 PC
09.01.2018 Dynamic List Display 1

09.01.2018 Display Multilevel BOM 1

Material 2066-9902-040 / 60HZ 16000 STD.

/ /
Plant/Usage/Alt. / 1 / 01
Description SET OF SPARE PARTS FOR DRIVE
Base Qty (ST ) 1,000
Reqd qty (ST ) 1,00

Item Object description Quantity Un

0010 RUBBER-METAL BUSH 1,00 PC

0020 GASKET 1,00 PC
0025 GASKET 1,00 PC
0030 GROOVED BALL BEARING 1,00 PC
0040 SECURING RING 1,00 PC
0050 ANGULAR CONTACT BALL BEARING 1,00 PC
0060 DRIVE BELT 1,00 PC
0070 CLUTCH SHOE 2,00 PC
0080 GROOVED BALL BEARING 2,00 PC
0090 INCLUDE PARTS LIST AND DRAWING 1,00 PC

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