DM 4 Land DM 4 Marine Generator Set Control 4189232117 Uk
DM 4 Land DM 4 Marine Generator Set Control 4189232117 Uk
Delomatic 4
Table of contents
Distributed generator set control is handled by the DGUs according to a number of automatic
sequences.
Altogether the automatic sequences form a complete cycle of operation for a generator set.
The Main PMS DGU is able to initiate a complete cycle of operation for a generator set by means
of the PMS start/stop commands.
A DGU "ready for PMS start" will respond to the PMS start command by enabling:
All generator sets in operation, which are "ready for PMS stop", respond to the PMS stop
command by enabling:
During an active SEMI-AUTO plant mode, the initiations of the automatic sequences are carried
out sequence by sequence according to the operator commands via the push-buttons at the
Display Unit.
The automatic sequences contained in the cycle of operation for a generator set
Fundamental AC settings
The fundamental AC setpoints make it possible for the operator to adapt each DGU in the
Delomatic system to its surroundings. This is achieved by programming the fundamental AC
setpoints individually at each DGU according to the characteristic values for the corresponding
generator set.
Furthermore, the AC setpoints enable the operator to adapt generator sets with different
characteristic values, e.g. different values of nominal power, into the common functions of the
Delomatic system (e.g. the load-dependent start/stop function).
The fundamental AC settings are furthermore used for obtaining the correct scale of the basic AC
measurements in the DGU.
At the same time this determines important system values, e.g. the nominal power for a generator
set. The following adjustable setpoints are available:
The VT (Voltage Transformer) ratio must be entered even though no voltage transformers are
present in the system. E.g. nom. voltage = 440V AC, entered values VT primary SCM DG = 440V
AC and VT secondary SCM DG= 440V AC set the VT's ratio to 1.
The calculated P-power value is used by the PMS common functions as a nominator for the
maximum power a generator set may produce.
A decreasing of the P-power value results in a smaller load of the generator set. All related
supervision and generator protective functions are working according to the new value of P-power.
The integrated multi-transducer unit operates by means of the following hardware interface.
The measured and calculated values are transmitted to the control module PCM, to be included in
the logic concerning load sharing, sophisticated protections etc. A large part of the values are
available for read-out at the Display Unit and in the Modbus RTU serial communication.
SWBD control is strictly local operated. All other generator sets operating under
selected PMS control will not be affected. However the supervision and
protections are still enabled.
The synchronising unit in the SCM module turns into SWBD control, when SWBD control is
selected on the DGU. SWBD control enables manual control of the speed governor via the
synchronising unit in the SCM module. The speed governor may be manually decreased and
increased by means of two binary inputs.
All supervision and protective functions regarding the generator set are still active for generator
set(s) under SWBD control, e.g.:
• Generator protection
• Busbar supervision
Please refer to the chapter POWER MANAGEMENT UNIT for more information about automatic
PMS control and plant modes.
Selection of PMS control for a generator set is made by impressing a closed contact (CC) at the
designated binary input at the SCM module in the DGU.
The selected control mode for a generator set is indicated at the corresponding Display Unit by
means of the "PMS CONTROL" LED.
The selected control for a generator set is indicated at the corresponding Display Unit by
Selection of SWBD control for a generator set is made by impressing an open contact (OC) at the
designated binary input at the SCM module in the DGU.
The automatic start sequence is carried out, when a DGU receives a PMS start command. The
PMS start command may be generated e.g. by the load-dependent start/stop or by the blackout
function.
An operator dependent initiation (push-button) of the automatic start sequence may take place in
SEMI-AUTO mode (this will not initiate the CB ON sequence).
Please refer to appendix 17.1 where the operating principle for the automatic start
sequence is presented by a flow chart.
Each DGU in the Delomatic system is able to carry out the automatic start sequence, which
includes:
SEMI-AUTO start
Provided the SEMI-AUTO plant mode is selected, the operator may initiate a SEMI-AUTO start of
the engine by
UGEN feedback
The 3-phase voltage AC input is used for measurement of the generator voltage and frequency,
which, in combination with the engine running feedback, is used for a dual detection of running
status at the engine.
The DGUs are prepared for both binary and analogue engine running feedback
signals.
A DGU is considered to be ready for PMS start, if the following conditions are fulfilled:
A DGU ready for a PMS start is indicated at the corresponding Display Unit by
START
FAILURE
"Start Prepare
START PREPARE
START OUTPUT
"Start OFF time" "Start OFF time" "Start OFF time"
START ATTEMPTS 1 2 3
RUNNING
The automatic start sequence, here programmed to max. 3 start attempts but the engine starts during
the second attempt
Changing of running feedback type is simply done by setting the jumpers (for designation as
binary or analogue input channels) at the "ENGINE RUNNING/ENGINE RPM" input channel; see
the chapter SERVICE GUIDE for details.
Significance of the adjustable setpoints for scaling of the analogue running feedback
The accumulated values in the counters are individual values, which are recorded for each
generator set.
Counting begins once the generator set has achieved running status. The counting stops, when
the running status signal disappears.
The counters are furthermore available for read-out at Display Unit (DGU DG).
The "RUNHOURS tot" counter is displayed with a resolution of 10 hours, and the
other counter, the "RUNHOURS step" counter, is shown with a resolution of 1
hour.
Edit/reset of counter
The operator may edit the values of the two counters by entering a new desired value via
Start failure
Each DGU supervises, if the engine responds successfully to the automatic start sequence. This
is done by means of both internal and external start failure supervision.
A DGU carries out the following actions in case of an active start failure alarm (both external and
internal detected start failures):
• the automatic stop sequence for the defective generator set is carried out
and
• the PMS start command is transferred to the next stand-by generator set
1. If the DGU after the programmed number of start attempts is unable to detect either
2. If the DGU, after the automatic start sequence is considered to be completed successfully, is
unable to detect either
If an internal start failure is detected, the following alarm message is displayed at the Display Unit
(DGU DG):
CB ON sequence
The CB ON sequence is automatically initiated (except during SEMI-AUTO mode), when the
automatic start sequence has been completed successfully.
• Detection of "ready for PMS synchronisation" status for the generator set
• Programmable dynamical synchronisation
• Generator circuit breaker ON control
• Transfer of the PMS start command to the next stand-by generator set in case of
- a failed synchronisation
- a generator breaker ON failure
When the CB ON sequence is entered, it is indicated at the Display Unit (DGU DG) by
This will initiate closing of the generator breaker. A SEMI-AUTO stop or CB OFF command will
interrupt an ongoing CB ON sequence.
A positive detection of the "ready for synchronisation" status is accepted by the DGU, when the
below-mentioned conditions are fulfilled:
If a positive sequential order of phases is not detected between the generator and the busbar, the
following alarm message is displayed at the Display Unit (DGU DG):
The supervision of positive phase sequence is only active when entering the CB
ON sequence.
For the dynamical synchronisation the operator is able to program the following:
The target frequency for the dynamical synchronisation is the programmed desired over-
synchronous frequency added to the measured busbar frequency. The frequency is calculated
continuously during the synchronisation of the generator set.
The calculated target frequency forms references for the frequency controller.
The DGU will only transmit the CB ON signal, if the following conditions have been continuously
fulfilled for 6 periods:
• The generator frequency is within the window between “Min.diff.” and “Max.diff.”
• The generator voltage is within the parameter “SYNC VOLT DIFF. FAIL”
• The measured difference in phase angle between the generator and the busbar (_GEN-BB)
must be < 30.0 el. with consideration to the delay in the generator breaker
• The measured difference in phase angle acceleration between the generator and the
busbar (_GEN-BB/dt) must be within 0.0 < (_GEN-BB/dt) < 9.0 el.
The CB ON signal is transmitted with compensation for the closing time of the generator breaker
(the time it takes for the generator breaker to switch from OFF position to ON position).
If the alarm timer delay for “SYNC VOLT DIFF. FAIL” voltage difference is running out during the
synchronisation, meaning there is a large voltage difference between the two sides of the breaker,
the following alarm message is displayed at the Display Unit (DGU DG):
• Alarm “SYNC.VOLT.DIFF.FAIL”
If the generator breaker is not closed within the programmed delay for max. synchronisation time,
the following alarm message is displayed at the Display Unit (DGU DG):
A generator breaker ON position is indicated at the Display Unit (DGU DG) corresponding to the
DGU by
If the generator breaker is not in ON position a short delay after the "CB ON COMMAND" signal is
transmitted by the SCM module, the following alarm message is displayed at the Display Unit
(DGU DG):
• The frequency controller is active, when the DGU is designated with frequency control
• The load controller is active, when the DGU controls a generator running in parallel
Frequency and load control is indicated at the Display Unit related to the DGU having activated
the controllers by
If the optional voltage regulation is implemented in the software, the voltage regulator will be
indicated on the same LED.
The controllers in the SCM module consist of a programmable Pulse Width Modulator controlled
by a P controller. In case of an active ESG output, an integral circuit transforms the output from
the PWM to the analogue value present at the ESG terminals.
SCM ES
ELECTR.
I SPEEED GOV.
REF.
MS
STEP UP
+ e CONTROLLER
PILOT FUEL DIESEL
MOTOR PUMP GENERATOR
*GAIN DOW
- *PULS TIME
*DEAD BAND
PULS
The output characteristic of the ESG (analogue) output for electronic speed governors
The
pulse time duration for the step controller (PULS TIME, tn) has a direct influence on the response
dynamics for the frequency/load control carried out by means of the ESG output, as it represents
the updating interval for the analogue value presented at the ESG output. So the pulse time
duration (PULS TIME, tn) has influence on the response characteristic of the control system.
Proportional band Xp NZ tn
Constant up pulse
MSG
up
OFF
MSG
down
Reference
Constant down pulse point
t min
The output characteristic of the MSG (relay) output for mechanical speed governors
The pulse time duration for the step controller (PULS TIME, tn) has a very significant influence on
the dynamics of the control response when using the MSG output, as it directly represents the
interval of regulation at the mechanical speed governor.
The DGU controls the frequency and real power by changing the droop line in either upward or
downward direction.
The speed droop range is recommended to be set to at least 4% of the nominal frequency (fNOM).
A lower speed droop range than the recommended 4% may result in a fast (maybe
too fast) dynamic control loop and thus an unstable power plant.
A higher speed droop range than the recommended 4% may result in a slow
(maybe too slow) dynamic control loop.
The frequency controller is active during idle and synchronisation of the generator set, during
synchronisation the dead band is set to 0 Hz, meaning the dead band is minimised.
An increased “Gain freq idle” value gives a more quickly responding frequency
control.
The operator is able to set up the parameters, by which the load share is supervised.
The load share supervision function does not distinguish between symmetrical or
asymmetrical load share, but simply compares setpoint "Loadcontrol fail GOV" to
the calculated real power reference.
If the DGU is unable to control the real power load on the generator set within the max. real power
deviation limit, within the programmed delay, the following alarm message is displayed at the
Display Unit (DGU DG):
For the hardwired connection to the SCM module regarding manual speed control, please refer to
the INSTALLATION INSTRUCTIONS.
The speed of the engine is manually increased by impressing a closed contact (CC) between
terminals 22-29 at the SCM module, whereas the speed of the auxiliary engine is manually
decreased by impressing a closed contact (CC) between terminals 23-29 at the SCM module.
CB OFF sequence
The CB OFF sequence is initiated, when the DGU receives a PMS stop command from the Main
PMS DGU (or a SEMI-AUTO initiated CB OFF). The PMS stop command is only accepted by the
DGU, if the generator set is "ready for PMS stop".
The CB OFF sequence deloads the generator set and opens the generator breaker.
Please refer to appendix 17.3, where the operating principle for the CB OFF
sequence is presented by means of a flow chart.
• pressing the "CB OFF" push-button on the Display Unit (DGU DG)
The DGU will only accept the SEMI-AUTO “CB OFF” command, if the generator
set is expendable at the busbar (meaning it is not alone on the busbar, and the
available power on the busbar exceeds the nominal power of the DG in question).
A DGU is only considered to be "ready for PMS stop", if the following conditions are fulfilled:
When the measured generator load (real power) goes below the programmable limit, the
generator breaker is opened.
The operator is able to configurate the parameters, by which the generator breaker is opened.
If the DGU is unable to deload the generator below this limit within the allowed time, the alarm
“P deload” is activated, and an alarm message is displayed at the Display Unit (DGU DG).
The deloading is done by changing the load reference for the generator with the purpose of
reducing the load to be below the limit for opening the circuit breaker.
The deloading is done with reference to a programmable ramp-down rate of the generator load
reference, where the load reference is decremented step by step (constant rate), until the
breaker is opened. This will allow the operator to adjust the deloading rate of the generator. The
DGU reduces the generator real power reference point step by step (each second) from the
actual real power load to 0 kW.
If the breaker is not opened (the generator deloaded) within time, the alarm “P deload” is
displayed at the Display Unit (DGU DG).
If the "P deload" alarm becomes active, the generator set is included in the
symmetrical load share again and (if possible) loaded according to this.
1) The off signal is deactivated, when the OFF position feedback is received.
2) Delay timer for the "OFF FAILURE" alarm times out.
A generator breaker OFF position is indicated at the corresponding Display Unit (DGU DG) by
If the generator breaker is not in opened position 1.0 s after the "CB OFF COMMAND" signal is
transmitted by the SCM module, the following alarm message is displayed at the Display Unit
(DGU DG):
The generator set is included in the load share again if the alarm is generated and
will, if possible, be loaded according to that.
The stop sequence is automatically initiated, when the CB OFF sequence has been completed
Please refer to appendix 17.4, where the operating principle for the automatic stop
sequence is presented by means of a flow chart.
The DGU in the Delomatic system is able to carry out the automatic stop sequence, which
includes:
UGEN feedback
The generator voltage and frequency measured via the 3-phase voltage AC inputs are in
combination with the engine running feedback used for a dual detection of a stopped engine.
Stop failure
A stop failure alarm is displayed at the Display Unit (DGU DG), if the "ENGINE
RUNNING/ENGINE RPM" feedback signal has not disappeared, or if normal voltage and
frequency are still to be measured, when the "Stop fail" timer runs out.
A running generator as described above will be stopped after a time (to preserve fuel, minimise
attrition etc.), which is called "Non connected stop".
Any generator set, which has an active generator protective function ("Trip of GB"
alarm sequence), is not stopped by the function for stop of non-connected
generator sets.
The operator is able to program the following parameter, by which the function for stop of non-
connected generator set is controlled. When the timer runs out, the automatic stop sequence is
initiated as in a normal stop situation.
Additional functions
This chapter contains additional optional functions.
Programmable priming
Priming of the engine is controlled by the following I/O interface.
The priming output becomes active, whenever the generator set has the "ready for PMS start"
status, and once activated, the priming output will carry out a sequence with interval of OFF and
ON. Priming stops when the DGU receives a PMS start command. The operator is able to
activate the output priming ON/OFF and to program the ON and OFF time of the priming output.
Analogue outputs
On the IOM 4.1 module (2) analogue output channels are present.
• "AO min scal ID:XCh:X". " AO min scal ID:XCh:X " corresponding to:
- min… max 20...100% output
Appendix 17.1
PMS
start command The start command is set internally due to load-
dependent start or blackout.
In SEMI-AUTO the signals are sent from the CP.
NO
Ready for Transfer the PMS start
start? command to the next
DG To be ready for start the following conditions
must be fulfilled:
YES No running feedback
No voltage detection
PMS control
Set start prepare No protection alarms
output and start timer No start sync. or GB on alarm
NO
Timer run
out?
YES
NO YES
Set start output and Max start Start failure
start ON-timer attempts? alarm
NO
NO YES
Running On-timer Clear start output
status? run out? set stop output
increment
start attempts
YES
YES
The start
sequence is Stop sequence
completed
Appendix 17.2
NO
Ready for Transfer the PMS start
sync? command to the next DG
YES
To be ready for synchronising, the following conditions
must be fulfilled:
Running feedback
YES
Common
Generator voltage and frequency ok
Blackout? PMS control
No protection alarms
No sync., phase sequence or Gen.CB on alarms
NO
Phase
NO
Ask Main PMS DGU for Phase sequence failure
sequence
accept of CB direct ON alarm
ok?
YES
YES
NO YES
Sync. timer Synchronising
Sync. OK?
run out? failure alarm
YES
NO
NO
CB on CB on timer
YES
CB on
feedback? run out?
failure alarm
YES
CB on sequence is
completed
Appendix 17.3
Protective PMS
CB off CB off command The CB off signal is sent internally due to a load-
dependent stop.
In SEMI-AUTO, the signals are sent from the CP.
NO
Ready for Transfer the PMS stop
CB off? command to the next DG
NO
NO YES
Deload timer Deload failure
Deloaded?
run out? alarm
YES
In case of an active
protective CB off signal, NO
the CB is opened
immediately,
NO YES
independently of CB off CB off timer
selected mode and feedback? run out? CB off failure alarm
alarm conditions.
YES
CB off sequence is
completed
Appendix 17.4
Protective PMS
shutdown stop command The PMS stop command is sent internally due to a
load-dependent stop.
In SEMI-AUTO the signals are sent from the CP or
internally in case of a shutdown.
NO
Ready for Transfer the PMS stop
stop? command to the next DG
YES
NO
Clear stop
output