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Body Flange Design

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Rajesh Kumar
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104 views4 pages

Body Flange Design

Uploaded by

Rajesh Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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FLANGE CALCULATION

As per document flange standard is mentioned as AWWA standard and class "D". And Flange is designed to ASME Sec VIII Div-1 2021 to check the
intergerity of the flange.
Reference Code:
AWWA - Steel pipe flange for waterwork service
ASME Sec VIII Div-1 2021
ASME B16.34

REFERENCE CLAUSE : APPENDIX 2

A Design Parameters
Minimum required thickness for SLIP ON FLAT FLANGE, without hub according to fig.2-4
sketch 3, can be calculated as per the Procedure given in Appendix-2 of
ASME Section VIII Div. 1 Ed. 2021

Symbol Description Unit Value


Flange SA-105 ( Std AWWA CLASS 'D' flange)
Bolt SA-193 Gr. B7 (Galvanized)
P Design Pressure KPag 800
Design Pressure MPag 0.8
T Design Temperature °C 57
CA Corrosion allowance mm 0
Sfo Allowable stress for flange at design temp. MPa 137.896
Sfa Allowable stress for flange at ambient temp. MPa 137.896
Sb Allowable stress at design temp. for bolt MPa 172.37
Sa Allowable stress at ambient temp for bolt MPa 172.37
Flange Details
B Inside Diameter mm 800
A Outside Diamenter mm 1060.45 Refer from AWWA 'D'
C Diameter of bolt circle mm 977.9
t Flange thickness corroded mm 38.1
db Nominal Dia of bolt inch 1"
RA root area sq.mm 355.48
n No. of bolts 12
go Corroded Thickness of hub at back of flange (go-CA) mm 8
g1 corroded Thickness of hub at back of flange (g1-CA) mm 8
g1/go Ratio 1.00
ho factor = sqrt(B*go) mm 80.00
h Height of hub mm 10
h/ho Ratio mm 0.13
f Hub stress correction factor (Fig. 2-7.6 ) 1.40
F Factor for integral type flanges (Fig. 2-7.2 ) 0.79
e Factor = F / ho 0.01
V Factor for integral flange ( fig. 2-7.3 ) 0.16
Gasket Details
MOC CI-18 / CI-31
OD Gasket outside dia. mm 837
ID Gasket inside dia mm 805
tg Gasket thickness mm 3
y Gasket seating stress MPa 11
(Provided by gasket manufacturer)
m Gasket factor 2
(Provided by gasket manufacturer)
N Gasket contact width =(O.D.-I.D.)/(2)= mm 16
bo Basic Gasket seating width = N/2 mm 8.0 >6 mm
(Refer Appendix 2,Table2-5.2 )
b Effective Gasket Seating width = 2.5x Sq.rt (bo) mm 7.1
(Refer Appendix 2,Table2-5.2 )
G Dia. at Gasket load reaction=O.D.-2*b = mm 822.86
FLANGE THICKNESS CALCULATION

19.2 Load and Bolt Calculation


Hp = total Joint-Contact surface compression Load
Hp = 2 *b *3.14* G*m*P (Appendix 2,2-3)
Hp = 5959.646 kg

H = Total Hydrostatic end force


H = 0.785*G² *P (Appendix 2,2-3)
H = 43345.128 kg

Wm1 = Min. required Bolt Load for Operation


Wm1 = H + Hp (Appendix 2,2-5(c)(1))
Wm1 = 49304.773 kg
Wm1 = 483679.826 N

Wm2 = Min. required Bolt Load for Seating.


Wm2 = 3.14 *b *G *y (Appendix 2,2-5(c)(2))
Wm2 = 20486.282 kg

19.3 Flange Design Bolt Load (W)


W = 0.5 (Ab + Am) Sa (Appendix 2,2-5(e))
Am = Required bolt area
= Greater of (Wm1/Sb) and (Wm2/Sa) (Appendix 2,2-5(d))
Wm1/Sa = 2803.195 sq.mm
Wm2/Sb = 1164.736 sq.mm
Am = 2803.195 sq.mm
Ab = RA * n
Ab = 4265.760 sq.mm
W = 62103.763 kg
W = 609237.915 N

Hence Bolting Area Is Sufficient


19.4 Flange Moment Calculation

Md = Moment due to Hydrosatic End force = Hd x hd (Appendix 2,2-3 )


Hd = Hydrostatic end force = 0.785 B² * P (Appendix 2,2-3)
= 40970.438 kg
hd = Lever Arm = R+0.5 g1 (Appendix 2,Table 2-6) R= (C-B)/2 - g1
= 84.95 mm = 80.95
Md = 3480438.736 kg-mm
FLANGE THICKNESS CALCULATION

Mg = Moment due to Gasket load = Hg x hg (Appendix 2,2-3)


Hg = Gasket Load = W-H (Appendix 2,2-3 )
= 18758.635 kg
hg = Lever Arm = 0.5 (C-G) (Appendix 2,2-3)
= 77.5 mm
Mg = 1454189.451 kg-mm

Mt = Moment due to difference between total Hydrostatic end force on the area
inside the flange = Ht x ht (Appendix 2,2-3)
Ht = (H - Hd) (Appendix 2,2-3 )
= 2374.689 kg
ht = Lever Arm = 0.5*(R+g1+hg) (Appendix 2,Table 2-6 )
= 83.24 mm
Mt = 197658.521 kg-mm
For operating condition
Mo = Total Flange Moments = Md + Mg + Mt (Appendix 2,2-6)
Mo = 5132286.708 kg-mm
Mo = 50347732.604 N-mm
For gasket seating condition
Mo' = Moment due to Gasket seating = Hg x hg (Appendix 2,2-6)
Hg = W= 62103.763
hg = 77.5
Mo' = 4814350.019 kg-mm
Mo' = 47228773.686 N-mm
Mo' = 47228773.686 N-mm
19.5 Flange thickness required (t) (Appendix 2,2-7(b) )

K= A/B T= Factor involving K


= 1.326 T= 1.786
LOG10 K = 0.122
Y= Factor involving K U= Factor involving K Z= Factor involving K
Y= 7.041 U= 7.738 Z= 3.642
d= (U*ho*go2)/V= 247610.70 and L=(t*e+1) / T + (t3/d)= 0.99

f x Max (Mo,Mo')
a) Longitudinal Hub Stress (SH) = = 1385.36695634939 Mpa < ( 1.5*Sfo)
( L x g12 x B)

(1.33te+1) x Max (Mo,Mo')


b) Radial Flange Stress(SR) = = 65.4594984026347 Mpa < ( Sfo)
( L x t2 x B)

Yx Max(Mo,Mo')
c) Tangential flange Stress(ST) = Z x SR = 66.9048696304328 Mpa < ( Sfo)
( t2 x B)

d) Also (SH + SR )/2 and ( SH + ST )/2 are not greater than Sfo.Hence design is safe for this thickness.
BOLT TORQUE CALCULATION

Flange Size : 800 DN x D Class, at Design Pressure-0.8 MPag(~8 kg/cm 2g)

PRESSURE P MPag 0.8

kg/cm2 8.1576

TEMPERATURE T DEG C 57

ROOT DIAMETER OF THREAD d mm 17.763

PITCH DIAMETER OF THREAD dm mm 20.391

NO OF BOLTS n 12

GASKET FACTOR m 2

GASKET SEATING STRESS y kg/cm2 112.169

GASKET ID GID mm 805

GASKET OD GOD mm 837

GASKET CONTACT WIDTH N=(God-Gid)/2 mm 16.0

GASKET THICKNESS tg mm 3

FRICTION FACTOR K 0.17

CROSS SECTIONAL AREA OF BOLT Ab =Πd^2n/4 mm2 2973.7452

MODULAS OF ELASTICITY OF BOLT Eb PSI 29900000 (TABLE-2.7 MOSS)

MODULAS OF ELASTICITY OF GASKET Eg PSI 569000

EFFECTIVE LENGTH OF BOLT lb mm 150

BASIC GASKET WIDTH bo=N/2 mm 8

EFFECTIVE GASKET WIDTH b=2.5sqrt(bo) mm 7.0711

GASKET REACTION DIAMETER G=God-2b mm 822.8579

HYDROSTATIC END FORCE H=Π*G^2*P/4 KG 43381.24

JOINT CONTACT SURCACE COMPRESSION LOAD Hp=Π*2*b*m*G*P KG 5964.6106

GASKET SEATING BOLT LOAD Wm2=Π * b*G*y KG 20503.7146

ACTUAL JOINT AREA CONTACT FOR GASKET Ag=2*Π*b*G mm2 36558.6117

DECREASING COMPRESSION FORCE IN GASKET DeltaF=H/(1+(Ab*Eb*tg)/(Ag*Eg*lb)) KG 39964.7481677

INITIAL REQUIRED TIGHTENING FORCE Fbo= Hp+DELTA F KG 45929.3588

TOTAL TIGHTENING FORCE W=MAX(Fbo,Wm2) KG 45929.3588

REQUIRED TORQUE T=K*W*dm/n KG-mm 13267.7287

TORQUE KG-M 13.2677

N-M 130.1113

Adding approx. 20% margin in calculated value


Considered value is 102 N-m.

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