Reliability Chapter One
Reliability Chapter One
BEL/IV/I
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RELIABILITY
is the probability of a device or system
performing its purpose adequately
for the period of time intended
under the operating conditions encountered.
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Qualitative
• engineering judgment based on experience
Quantitative
• necessary for comparative (economic) analysis
Purpose of QuantitativeAssessment
- past performance assessment
• can compare the results before and after the improvements made
Repairable Non-repairable
Failed components within the Repair not possible
system repaired or replaced during the mission
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Mission Oriented
• System that must continue to function without failure for the duration of mission.
• Two subcategories:
• system in which operating phase started from the point in time when system is
checked and therefore known to be in an operable state e.g. Commercial airplane
• Those system in which idle phase follow the point when system is checked and
known to be in an operable state. e.g. circuit breaker.
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Mission Oriented with no
idle phase
Mission Oriented
with idle phase
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• Reliability – probability of a system staying in the operating state without
failure (mission oriented systems)
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Maintainability:
Reparability:
- Time dependent (short-term, operating state reliability)
- Limited state (long-term, planning & design state reliability)
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• The design might be inherently incapable,
• the more complex the design ,more the difficult to overcome the problem
• The item might be overstressed in some way
• Failures can be caused by wear out.
• Sufficiently strong at the start of the life and become weaker with age
• Exposure to unfavorable weather condition
• Failures can be caused by other time dependent mechanism
• such as battery run down
• creep in turbine caused simultaneously by high temperature and tensile stress
• Cascading effect fault transfer from the other fault section in the system.
• Failures can be caused by sneaks .
• Sneak is the condition in which the system does not work properly even though every part does.
• Failures can be caused by errors such as
• incorrect specification,
• Incorrect design ,
• fault assembly or test.
• There are many other potential causes to failure such as oil leaks noisy, display flickering etc.
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• Identifying the potential causes of failures
• Finding Reliability involves finding the risk factor, finding the impacts of one on
another.
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• Maintenance Prevention
• Optimizes equipment life-cycle costs by using life-cycle costing (LCC) analysis
• Reduces the cost of any product or service
• Employs proactive techniques to extend machinery life:
• Failed part analysis (FPA)
• Root-Cause Failure Analysis (RCFA)
• Adapts Total Productive Maintenance (TPM), Reliability Centered Maintenance
(RCM) and other concepts to the operating environment
• Formulates and suggest the specifications of new/rebuilt equipment
• Develops plans and analysis of capital equipment (and other assets) replacement
• Involvement in the economic evaluation/justification of investments in M&R
• Is it worth maintaining or repairing? Or is it worth replacement?
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• Planning
• Design (Design for Reliability, DFR)
• Operation
• Maintenance (Reliability Centered Maintenance, RCM)
• System upgrade/ Reinforcement
• Marketing
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- understand how the system operates
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• quality of components
• Redundancy
• diversity in redundancy
• Spares
• preventing maintenance
• efficient repair
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Data collection and Reliability Evaluation
must evolve together
Collected data directly reflect the state of the product/ system/ service
Normally real - time based data
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From lab, From field
prototype
designing
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Regulatory reliability standards
Product/system warranty
Market competition (attract/retain customers)
Product liability
Company reputation
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Question:
What is the system reliability benefit for the next dollar invested?
This requires a quantitative evaluation of system reliability.
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Optimum
value
• investmentcostgenerallyincreases
withhigherreliability.
• customercostsassociatedwithfailures
decreaseasthereliabilityincreases.
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1. Probability concepts, permutation and combination, practical
engineering concepts, Venn diagrams
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Measure of occurrence
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What is the probability of not getting a 4
from a single throw of a dice?
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Set Theory & Basic Probability
Cardinality of subset
Cardinality of universal set
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Counting comes in picture
Permutation & Combination
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Combination Example
n= 7 ; r= 3
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Set Theory & Basic Probability
Venn Diagram Representation of set theory
U or S E
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VENN DIAGRAMS
Note: A B
and
multiply
U or S
add C
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A B A ∩B ∩C
S
C
In A and B and C
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A B A ∩B
(S-A) Ⴖ B
Deal inside
bracket first
S
C
(In S not in A) and in B
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A B (A ∩B) ∪C
(A Ⴖ (S-B)) U C
Deal inside
bracket first
S C
A Ⴖ ((S-B) U C)
Deal inside
bracket first
S C
P(S) 1
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Result:
A
S P(A)=p
P(S)=1
A P(A)=1-P(A)
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Result:
A B
P(A) P(B)
S
Notice that when we add the probabilities, this region, is added in twice - once
from A and once from B
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Example
A B
0.1
0.4 0.1
0.1
0.1 0.1
0.0
0.1
C
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PROBLEM
(1) What corresponds to: is burnt but has sugar and milk,
A B
(In S not in B) and (in S
not in C) and (in A) 0.40.4
0.1
0.1
0.1
Answer = 0.4 0.1 0.1
0.0
0.1 C
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PROBLEM 2: What corresponds to: is not burnt and either has no sugar
or has milk
A B
(In S not in C) or (in B) 0.1
0.4 0.1
and (in S not in A)
0.1
0.1 0.1
Answer = 0.2
0.0
0.1 C
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Basic Probability
A probability is a number assigned to an event representing the chance or
likelihood that the event occurs when the random experiment is performed.
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Probability Definitions
MK, TU 46
1. Mutually Exclusive Events
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2. Complimentary Events
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3. Conditional Events
Individually:
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Bayes’ Theorem (Bayes’ rule)
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Reminder:
Classwork
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Simultaneous Occurrence of Events
(Intersection)
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Simultaneous Occurrence of Events
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Simultaneous Occurrence of Events
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Occurrence of at Least one of two events (Union)
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Occurrence of at Least one of two events (Union)
=0 Disjoint
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Occurrence of at Least one of two events (Union)
Not disjoint
MK, TU 61
Occurrence of at Least one of two events (Union)
Example:
What is the probability of start failure?
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Occurrence of at Least one of two events (Union)
means Dependent
Revision
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Occurrence of at Least one of two events (Union)
One card is drawn from a standard pack of 52 playing cards. Let A be the
Example: event that it is a red card and B be the event that it is a court or face card.
What is the probability that the drawn card is red or face or both?
Summary of Probability Laws & Expression
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Summary of Probability Laws & Expression
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Random Variable
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Random variables
Random variables are classified as:
• Discrete
• In a discrete distribution, the random variable can take on a distinct or
countable number of possible values such as number of demands to failure.
• The number of heads in four flips of a coin (a numerical property of each
different sequence of flips).
• Heights of individuals in a large population
• Continuous
• In a continuous distribution the random variable is not constrained to
distinct possible values such as time-to-failure distribution.
• Heights of individuals in a group
• Time to finish a test
• Hours spent exercising last week.
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Data Collection & Data Processing of a random
experiment
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Probability Density/ Distribution Functions
The probabilities associated with the random variables can be described by a formula called
Probability Density Function (C. V.) or Probability Mass Function (D. V.).
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Probability Density/ Distribution Functions
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Probability Density/ Distribution Functions
A probability density function (pdf),
denoted as f(t) is any function which is
always positive and has a unit area.
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Cumulative Density Functions
The cumulative density function (cdf), denoted by F(t) is the probability of the
random event occurring before t, P(T<=t). For a discrete cdf the height of each step is
the pdf value f(ki)
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Example :
A fair 6-sided die is tossed. You win $2 if the result is a “1”, you win $1 if
the result is a “6” but otherwise you lose $1.
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The distribution (discrete) of the power output from a wind farm is given in the
table below. What is the expected power output? What is the standard deviation
about the mean value?
Classwork ?
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