Type and Routine Test Report
Type and Routine Test Report
Zagreb, 2015 – 04 – 14
1. BUSHING MARKINGS
Rated insulation level: 420/695/1550/1050 kV
Rated current: 1250 A
Mass: 595 kg
Identification of the test object according to drawing 1ZSC004877A0001 (Annex 1) submitted
by manufacturer.
2. TEST RESULTS
2.1. Routine tests before and after thermal stability test
Test reports are given in Annex 2.
2.2. Thermal stability test
Measuring equipment:
Voltage divider, Haefely, SN: 570187
Peak voltmeter, Trüb.Tauber, SN: 3442997
Compressed gas standard capacitor, Končar, type EC 500-50, SN: Mu-1835, CN=48,8 pF
Capacitance and dissipation factor measuring bridge, Tettex, type 2805, SN: 133788
Digital thermometer, Keithley, type 2700, SN: 4006104 (ambient and oil temperatures)
Wireless temperature measurement system, Emerson, (heater temperatures)
model 1420A1A3A2N1/848TXNAS001WA3WK1B6HA1F5Q4
SN: 0663642/02369588
Digital wattmeter, GW Instek, type GPM – 8212, SN: CF 200190
Test conditions:
Tests were performed in accordance with IEC 60137:2008 clause 8.5.
Test arrangement is shown in Figure 1.
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The oil end of the bushing was immersed in metal tank (diameter 1200 mm, height 2700 mm)
filled with transformer oil. Oil temperature was maintained at the 90 °C ± 2 °C. This
temperature was measured 3 cm below the surface, and 30 cm from the bushing.
Conductor losses were simulated by heater inserted along the bushing central tube. The
length of the heater was approximately equal to the length of the central tube. The power of
the heater was adjusted to 210 W. The heater was grid-supplied until the thermal equilibrium
between the oil and the bushing was reached. After the voltage application the heater was
supplied by a petrol driven generator. Four thermocouples were placed along the heater, 1130
mm, 1700 mm, 2930 mm and 3620 mm from the lower side end.
The voltage 336 kV, was applied on the bushing when thermal equilibrium between the oil and
the bushing was reached. The bushing capacitance and dielectric dissipation factor were
measured. The ambient air (Ta) oil (To) temperatures were recorded at each measurement.
The bushing reached thermal stability and withstands dielectric routine tests without significant
change from previous results.
The bushing PASSED the thermal stability test in accordance with IEC 60137:2008.
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ANNEX 1. Drawing of the test object
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ANNEX 2.
Routine test report before thermal stability test (page 1/2)
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Routine test report before thermal stability test (page 2/2)
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Routine test report after thermal stability test (page 1/2)
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Routine test report after thermal stability test (page 2/2)
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Test performed: ............................. Temperature rise tests
Zagreb, 2016-03-30
1. BUSHING MARKINGS
Rated voltage: 420 kV
Phase to earth voltage 243 kV
Rated current: 1250 A
Dry lightning impulse: 1550 kV
Dry switching impulse: 1175 kV
Wet switching impulse: 1050 kV
Wet power frequency: 460 kV
Routine test 1 min, dry: 750 kV
2. TESTS PERFORMED
1.... Temperature rise test 0 A
2.... Temperature rise test 1250 A, 50 Hz
3.... Temperature rise test 1350 A, 50 Hz
Test setup
Bushing was mounted vertically on a test tank which was filled with transformer oil. In order to
maintain a desired oil temperature test tank was equipped with a heater and circulating pump.
Oil temperature was maintained at 60 ± 2 K above ambient temperature. Oil level was
maintained with a conserver tank placed at the appropriate height. Oil was maintained at the
level which did not exceed 1/3 of the bushings external dimensions.
Current loop was assembled with a water cooled conductors and current was applied by
means of test transformers.
Connection between the bushing and the water cooled conductors in air was assembled with a
bus-bars of 1200 mm2. Connection in oil was assembled with 2 copper cords of 300 mm2 and
oil-air bushing DIN type (Ir=2000 A).
Temperature of oil was measured with three thermocouples placed inside the test tank
approximately 3 cm from the top of the tank, and at a distance of 30 cm from the bushing.
Ambient temperatures were measured with three thermocouples placed in oil containers
(0,5 l) at mid-height of the bushing and at a distance of 1 m from the bushing.
Temperature decrease from the bushings termination was measured with thermocouples
placed 1 m from the connection in oil part and 0,5 m on air side to prove that the external
connections do not contribute to the cooling of the bushing under test (≤5 K/m).
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4. TEST RESULTS
4.1. Temperature rise test 0 A
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5. CONCLUSION
According to the results, the bushing fulfills the requirements of IEC 60137:2008, section 8.7.
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ANNEX 1. Drawing of the test object
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ANNEX 2. Layout of thermocouples
1 On conductor tube
2 On conductor tube
3 On conductor tube
4 On conductor tube
5 On conductor tube
7 On conductor tube
8 On conductor tube
9 On conductor tube
10 On conductor tube
11 On conductor tube
12 On conductor tube
13 On conductor tube
14 On conductor tube
15 On conductor tube
16 On conductor tube
17 On conductor tube
14 On conductor tube – above the screwed bottom contact
19 Aluminum ring of the bottom contact
20 Bigger diameter of the bottom contact
21 Flag of the bottom contact
22 Reference 0,5 m, oil terminal conductor 1
23 Reference 0,5 m, oil terminal conductor 2
24 Reference 1 m, oil terminal conductor 2
25 Air outer terminal – bigger diameter
26 Aluminum clamp
27 Top of the air outer terminal
28 Reference 0,5 m, air terminal conductor
30 Reference in oil
31 Reference in oil
32 Reference in oil
33 Reference in air
34 Reference in air
35 Reference in air
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ANNEX 4. Photo of the bushing under tests
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NATIONAL TECHNICAL UNIVERSITY OF ATHENS
SCHOOL OF CIVIL ENGINEERING
LABORATORY FOR EARTHQUAKE ENGINEERING
DIRECTOR: PROFESSOR CONSTANTINE SPYRAKOS
FINAL REPORT
EARTHQUAKE TEST
ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO IEC 61463 AG5 LEVEL
POLYTECHNIC CAMPUS, ZOGRAFOS 157 80 ATHENS-GREECE Tel: Personal: 0030 210 772 1187
Web site: http://www.lee.civil.ntua.gr/ Tel: Secretary: 0030 210 772 1180
Fax: 0030 210 772 1182
NTUA EARTHQUAKE TEST Page 1
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
INDEX
1. SUMMARY.................................................................................................................................................... 2
2. INTRODUCTION ............................................................................................................................................ 4
3.4. Time history tests in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g ................................ 6
3.4.1. Preconditioning Triaxial Test in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g (input
level 0.75g) ........................................................................................................................................ 6
3.4.2. Conditioning Tri-axial Test in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g (input
level 0.75g) ........................................................................................................................................ 6
10. REFERENCES............................................................................................................................................... 12
LIST OF APPENDICES
APPENDIX A: Dimension drawing of Transformer Bushing type GSB 420/1250/0.6
APPENDIX B: Static Bending Tests
APPENDIX C: Measured Time Histories (Test 1-8)
APPENDIX D: Relative Displacement Time Histories (integration from accelerometers.-Test 5)
APPENDIX E: Routine test of bushing before and after shaking test (provided by ABB)
1. SUMMARY
A Transformer bushing type GSB 420/1250/0.6 with composite insulator constructed and
manufactured by ABB. The test object was mounted using a stiff test frame at 20 degrees to
vertical direction for seismic tests.
Initially, static bending tests were performed in order to calibrate half bridge strain gauges (S1/S2)
measuring moment at the base of composite insulator flange. The static bending tests in each
direction were followed by snap-back test. Both static and snap-back tests were performed with
the bushing in vertical direction using a stiff test frame. Then, the test object mounted at 20
degrees to vertical direction and tested under sine logarithmic sweep excitation along each one of
the main X, Y and Z directions in order its natural frequencies and their damping to be determined.
Conditioning tri-axial earthquake tests along X, Y and Z directions were executed according to IEC
61463:1996+A1:2000 [1] for ground acceleration level 0.50g (AG5). The base motion was increased
with a factor of 1.5 considering of super elevation factor K=1.5 (input level 0.75g). An artificial time
history, pre-approved according to C1.4.4 of IEC60068-2-57 [2] was chosen for seismic verification
test. The tests were run under acceleration control. In order to adjust to the available displacement
capacity of the shaking table the lowest frequency content is approximately 1.0Hz. The testing
procedure was completed by repetition of resonance searches along each one of the main X, Y and
Z directions.
Bending moment about local directions at base of composite insulator (S1/S2), stresses on cast
aluminium flange (S3, S4), displacement and acceleration at top terminal (air side connection - A1,
D1X/D1Y) and acceleration at bottom terminal (oil side connection - A2) are summarised in Table 1
for conditioning tri-axial earthquake test according to to IEC 61463:1996+A1:2000 [1] for AG5
(0.50g) increased by a factor of 1.5 (input level 0.75g). Additional, in Table 1, the dynamic
characteristics of the fundamental modes of specimen prior and after seismic tests are given.
The Transformer bushing type GSB 420/1250/0.6 with serial number 1ZSCTU80000136/01 passed
the seismic test according to IEC 61463:1996+A1:2000 [1] without any visible damage.
2. INTRODUCTION
The present test has been performed after an agreement between the ABB Power Grids
Components (Sweden) and the Laboratory for Earthquake Engineering (LEE) at National Technical
University of Athens (NTUA), Greece.
In LEE a 6 DOF Shaking Table is functioning with full electronic control and data acquisition system
of 48 channels. The description of the testing facility is given in Chapter 8, page 10 of the present
report.
A Transformer Bushing type GSB 420/1250/0.6 with composite insulator was manufactured by ABB
Power Grids Components (Sweden). The unit had approximately a service mass of 595Kg and total
length of 5560 mm. The bushing was tested without any additional mass at both of its terminals.
The bushing was mounted using a stiff test frame (steel turret), at an angle of 20 degrees to vertical
direction (Figure 1). The stiff frame was fixed directly on the shaking table (Figure 2). A whole view
of the specimen on the shaking table is shown in Figure 3. The orientation of local and main axis is
presented in Figure 1. In Appendix A, the ABB dimension drawing of the bushing is presented.
The test was performed on Friday 11th and Saturday 12th of March 2016. Participants in the tests
are as following:
Static bending tests were performed in both horizontal local axes separately. Each test was
repeated three times. The force was imposed at a distance of 3.72m from bottom of insulator.
During these tests the bushing was mounted in vertical direction using a special steel turret as
shown in Figure 4. The experimental set–up for static bending test is shown in Figures 4 and 5.
Fundamental modal frequency was assessed based on strain and acceleration time histories (IEC
61463:1996+A1:2000- Annex B [1]). Damping ratio was calculated using the logarithmic decrement
method by the following expression:
1 1 A0
ζ ln
Ν 2π AN
where N is the number of cycles, seven cycles were taken into account; A0 and AN are the
amplitudes of acceleration of fourth and seventh cycle respectively. In Tables 2 and 3 the
fundamental natural frequencies and the damping of the specimen are shown. In Figures 6 to 9 the
obtained results (imposed force and recorded strain, acceleration and displacement time histories)
are presented. Minor remaining displacement after release of the force, is showing in figures 6b-6d
and 8b-8d.
In Figure 10, the mode shape based on peak amplitude recorded during snap-back test in X and Y
direction is presented.
TIME (sec)
f(Hz) 0.5 2 60
These tests were performed in order the natural frequencies and the damping of the bushing to be
determined. In Table 4 the fundamental natural frequency and its damping along each axis are
shown using records at point A1XYZ (air side terminal). In Z direction none frequency was found.
3.4. Time history tests in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g
A time history test in accordance to RRS for AG5 Level 0.50g of IEC61463:1996+A1:2000 [1] was
performed. The test level is 1.50 the ground level taking into account a super elevation factor of
1.50. In Figure 11, the Required Response Spectrum (RRS) IEC 61463:Level AG5 (0.5g) increased by
a factor of 1.5 to level 0.75g for damping 2% is depicted.
Three different acceleration time histories in X, Y and Z main axes, pre-approved according to C1
4.4 of IEC60068-2-57 [2] were used. The total duration of time histories is 30 sec of which the
strong part is 20sec. The time histories were provided by ABB Corporate Research. The time history
tests were run in acceleration control. In order to adjust to the available displacement capacity of
the shaking table the lowest frequency content is approximately 1.0Hz. In Figure 12, the
acceleration time histories in X, Y and Z axis used for seismic verification test are presented.
3.4.1. Preconditioning Triaxial Test in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g
(input level 0.75g)
A triaxial earthquake test along X, Y and Z axes at levels of 50% of the level of conditioning test
(input 0.75g) was performed. This test was executed in order to tune the shaking table.
3.4.2. Conditioning Tri-axial Test in accordance to IEC61463:1996+A1:2000 for AG5 Level 0.50g
(input level 0.75g)
A tri-axial earthquake test in X, Y and Z global axes using pre-approval earthquake was performed.
In Figures13a-13c the comparison between acceleration Test Response Spectrum (TRS) and
Required Response Spectrum (RRS) defined by IEC 61463:1996+A1:2000, for AG5 Level (0.5g) [1]
(1.5 times RRS 0.5g) for damping 2% are presented for X, Y and Z global axes. The TRS for damping
2% envelops the RRS in frequency range 1.0-35 Hz.
TIME (sec)
f(Hz) 0.5 2 60
In Table 5 the fundamental natural frequencies and their damping of the specimen are shown. In Z
direction none frequency was found.
The transfer functions before and after seismic verification tests in main X and Y direction at point
A1XY (air side terminal) and A2XY (oil side terminal) are shown in Figures 14 and 15 respectively.
Small change after tests compared to before can indicate that structural integrity has not been
deteriorated.
4. DETAILS OF MOUNTING
The stiff steel frame of the bushing was attached through adapter plate (Figure 2) according to ABB
Instructions [3]. The plate was fixed rigidly on the shaking table using M30 bolts. The specimen was
placed on the shaking table by the personnel of the Laboratory. A view of the whole mounting of
the specimen on the shaking table is shown in Figure 3.
Half bridge strain gauges S1A/B and S2A/B for measurement bending moment at base of composite
insulator for measurement bending about local Y’ and X’ direction respectively are shown in Figure
16. The strain gauges (type KFG-10-120-C1-23L1M2R) had been mounted and calibrated during
static bending tests, prior to shaking table tests by the personnel of Laboratory for Earthquake
Engineering NTUA. The force during static bending tests was measured by DBBSE–10T load cell
made by Applied Measurements/UK. In Figures 17 and 18, best fit curves between applied and
measured moment for the previously mentioned moment strain gauges are presented. In Table 7,
the calibration factor of half bridge strain gauges S1/S2 is shown.
In Figure 16, the position of single strain gauges S3, S4 on steel flange. The calibration factors of
single strain gauges S3 and S4 are given in Table 8.
Figure 19 presents the accelerometers mounted at measurement points A2 and A3. Half bridge
strain gauges S1A/B and S2A/B for measurement bending moment are shown in Figure 20 and 21
respectively. Single strain gauges S3 and S4 are shown in Figure 22. The instrumentation is outlined
in [3].
8. TEST FACILITY
8.1. Location
The address is:
Laboratory for Earthquake Engineering,
National Technical University of Athens,
Polytechnic Campus,
Zografos 15700. Athens, Greece.
Tel.: 00301-7721180 Fax 00301-7721182
The access to the test facility is easy for long and large vehicles, since the facility is adjacent to a
high way, and there is a large parking in front of it.
Electronic Hardware
Analog Unit with waveform generators and combination units. Independent performance for each
one degree of freedom. Digital Control Unit, with a PC and its peripherals. Data Acquisition System,
48 Channels with Analog/Digital and Digital/Analog converters of high Sweeping frequency for the
attendance of dynamic phenomena from several receivers (strain-gauges, accelerometers,
displacement transducers, etc.) storage of records in disks.
and iterates on the random waveform more exactly to the response spectra definition. It is
generally believed that this results in a higher-quality test.
Test Control
The software supports flexible selection and scaling of profiles for usage in single or multiple
degree-of-freedom seismic testing. For example, six profiles could be selected and assigned to each
axis for a full six degree-of-freedom test. The actual real-time control software synchronises the
starting and stopping of the test, and control, the D/A and A/D hardware. Several steps are taken
to safely initiate and terminate the test process.
Control Enhancement Iteration
There are available special software procedures for compensating the drive way waveforms to
obtain greater response accuracy and fidelity. The technique involves determining a transfer
function for the system and then modifying the drive signal to account for the effect of the transfer
function. The functions provided are: transfer function determination, auto and cross-spectral
density function determination, coherence function determination, and compensated drive
determination. The transfer function models are stored in a special library and can be applied to
different tests as required.
Table Motion Analysis.
Several table motion parameters are usually recorded for each test. These parameters can be
displayed immediately and special calculations are performed to verify proper table performance.
These can be compared to similar calculations performed on the desired table motion waveforms.
Functions included: response spectra, acceleration, Fourier amplitude and total earthquake energy
calculations.
Library Handling Utilities
Several libraries discussed above, are used to organise information related to the seismic testing
process. Special software functions are available to maintain this information and they include
listing, deletion, and copying commands. The copy command allows test data to be transferred to
archival tape or disk, and can access properly formatted profiles created independent of the
seismic software.
Graphic Display
Throughout the seismic testing process, provision is made to allow easy graphical display of time
history and special information of flexible formats.
Data Analysis Software
When large-channel data acquisition is resident on the seismic computer system, a companion data
analysis package is available to streamline the examination and reduction of the specimen data.
The functions to be developed have not been finalised, but a preliminary list is presented. The
software functions fall into three categories: a. configuration; b. the series analysis; c. spectrum
analysis.
a. Configuration.
The software provides the ability to configure the data acquisition channels with special names to
identify the actual transducers located at the specimen. In this way, the data for single-output
transducers such at LVDT's accelerometers and multiple-output transducers such as rosette gauges
can be analysed by using logical and meaningful names. This feature reduces the possibility of error
when manipulating large amounts of data.
b. Time Series Analysis.
Several functions are available to operate upon data in the time domain. Some of the functions
result in new time histories and others determine key characteristics. They are listed below:
-decimation
-arithmetic manipulation
-digital filtering
-differentiation
-integration
-mean level
-extreme value
-rms acceleration
-total earthquake energy
-strain gauge reduction.
c. Spectrum Analysis.
Several functions are available which operate upon data in the time domain and result in various
types of frequency spectrums. They are listed below:
-forward and inverse Fourier transformation
-response spectrum
-auto-spectral density
-cross-spectral density
-ordinary coherence
-transfer function
9. TEST METHOD
The whole test has been based on the following guidelines standards and recommendations:
IEC 61463:1996+A1:2000 Bushings – Seismic qualification
IEC60068-2-57 Environmental testing – Part 2-57: Tests-Test Ff: Vibration-Time History and sine-
beat method (2013)
10. REFERENCES
[1]. IEC 61463:1996+A1:2000 Bushings – Seismic qualification
[2]. IEC60068-2-57 Environmental testing – Part 2-57: Tests-Test Ff: Vibration-Time History and
sine-beat method (2013)
[3]. Instructions for Shake Table Test of Transformer Bushing Type GSB 420/1250/0.6 according
to IEC 61463:1996+A1:2000 Level AG 0.5g, ABB Sweden, 2016
In Appendix B, the calibration curves for measuring bending moment at the base (S1A/B and S2A/B)
of composite insulator flange are given. In Appendix C, all the recorded signals are presented for
seismic tests 1-8. More specifically the following time histories are shown:
In Appendix D, the relative displacement D1X /D1Y integrated by accelerometer A1X /A1Y are
presented for Test 5. The peak values of all the above-mentioned measured parameters are
presented in Table 11 for Tests 4 and 5.
In Appendix E, the routing test of bushing is given, showing that the bushing withstood a repeat of
the routine test after time history test. The results are provided by ABB.
Harris P. Mouzakis
Assistant Professor, Dr. Eng.
Approved
Constantine Spyrakos
The Director of Laboratory, Professor, Dr. Eng.
Z'
20
X'
Y'
X
Y
Figure 1. Test set-up of transformer bushing type GSB 420/1250/0.6; orientation of local and main axis.
Figure 3. A view of the whole mounting of transformer bushing type GSB 420/1250/0.6.
Figure 4. A view of the whole mounting of transformer bushing type GSB 420/1250/0.6 for static test;
steel turret; load cell, actuator.
A1(X,Y,Z)
F
D1
D2
D3
S2
S1
X
Y
a) b)
c) d)
Figure 6. Y’ direction-Snap-back test -half bridge strain gauge S1; a): imposed force; b): response
displacement at point D1, c): response displacement at point D2; d): response displacement at
point D3.
a)
b)
Figure 7. Y’ direction-Snap-back test -half bridge strain gauge S1; a): recorded strain- spectrum; b):
response acceleration -spectrum.
b) b)
d) d)
Figure 8. X’ direction-Snap-back test -half bridge strain gauge S2; a): imposed force; b): response
displacement at point D1, c): response displacement at point D2; d): response displacement at
point D3.
a)
b)
Figure 9. X’ direction-Snap-back test -half bridge strain gauge S2; a): recorded strain- spectrum; b):
response acceleration -spectrum.
A1(X,Y,Z)
F
1.00 1.00
D1
0.58 0.56
D2
0.22 0.22
D3
S2
S1
X
Y
Figure 10. Mode shapes estimated from Snap-back test along Local Y’ direction –S1 and Local X’ direction –
S2.
Figure 11. Required Response Spectrum (RRS) IEC 61463:Level AG5 (0.5g) increased by a factor of 1.5 to
level 0.75g, damping 2%.
a)
b)
c)
Figure 12. Time histories pre-approval in IEC 61463 level AG5 (0.5g) increased by a factor of 1.50: a): X
direction; b): Y direction; c): Z direction.
a)
b)
c)
Figure 13. Test 5- Tri-axial XYZ –AG5 increased by a factor of 1.5 to level 0.75g: Achieved Test Response
Spectrum (TRS) along main a): X; b): Y and c): Z direction. Comparison to RRS IEC 61463,
damping 2%.
a)
b)
Figure 14. Transfer functions before and after seismic verification tests at measuring point A1 (air side
terminal) a): X direction and b): Y direction.
a)
b)
Figure 15. Transfer functions before and after seismic verification tests at measuring point A2 (oil side
terminal) a): X direction and b): Y direction.
D1(Y) A1(X,Y,Z)
Z'
X'
Y'
A3(X,Y,Z)
S1
S2
S3/S4
A2(X,Y,Z)
X
Y
Figure 17. Static bending test along Y’ direction: Best fit curve; Measured versus imposed moment for
strain gauge S1.
Figure 18. Static bending test along X’ direction: Best fit curves; Measured versus imposed moment for
strain gauge S2.
a) b)
Figure 19. View of the accelerometers mounted at points a): A2XYZ (oil side terminal); b): A3XYZ (top of
test frame).
Figure 20. View of half bridge strain gauges for measuring bending moment at point S1.
Figure 21. View of half bridge strain gauges for measuring bending moment at points S2.
Figure 22. View of single strain gauges for measuring strain at points S3 and S4 on cast aluminium flange.
A-2
APPENDIX B
B-2
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
B-3
APPENDIX C
Test 1
C-2
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-3
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-4
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-5
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-6
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-7
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 2
C-8
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-9
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-10
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-11
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-12
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-13
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 3
C-14
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-15
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-16
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-17
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-18
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 4
C-19
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-20
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-21
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-22
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-23
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-24
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-25
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-26
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-27
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-28
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 5
C-29
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-30
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-31
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-32
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-33
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-34
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-35
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-36
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-37
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-38
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 6
C-39
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-40
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-41
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-42
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-43
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-44
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 7
C-45
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-46
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-47
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-48
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-49
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-50
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
Test 8
C-51
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-52
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-53
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-54
NTUA EARTHQUAKE TEST
LEE ABB TRANSFORMER BUSHING TYPE GSB 420/1250/0.6 ACCORDING TO
IEC 61463 AG5 LEVEL
C-55
APPENDIX D
Test 5: Relative Displacement Time Histories -integration from accelerometers A1X and A1Y.
D-2
APPENDIX E
Routine test of bushing before and after shaking test
(Results provided by ABB)
TEST REPORT No.:
10373/B/16
Test Report No.: 10373/B/16
Test report is confidential and must not be passed over or transferred to any third party without written
approval of the customer. Test results relate only to the tests given in presented report and do not substitute
any other documents. The report shall not be reproduced except in full without written approval of the testing
laboratory.
TABLE OF CONTENTS
1 TESTS PERFORMED .................................................................................................................... 4
2 TEST RESULTS ............................................................................................................................. 5
2.1 Measurement of dielectric dissipation factor (tan δ) and capacitance C2 ............................... 5
2.2 Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at ambient
temperature ......................................................................................................................................... 6
2.3 Dry power-frequency voltage withstand test ........................................................................... 7
2.4 Measurement of partial discharge quantity.............................................................................. 8
2.5 Dry lightning impulse voltage withstand test (BIL) ................................................................ 9
2.6 Cantilever load withstand test.................................................................................................. 9
3 TEST PROCEDURES .................................................................................................................. 10
3.1 Measurement of dielectric dissipation factor (tan δ) and capacitance C2 .............................. 10
3.2 Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at ambient
temperature ....................................................................................................................................... 10
3.3 Dry power-frequency voltage withstand test ......................................................................... 10
3.4 Measurement of partial discharge quantity............................................................................ 11
3.5 Dry lightning impulse voltage withstand test (BIL) .............................................................. 11
3.6 Cantilever load withstand test................................................................................................ 12
4 UNCERTAINTY OF MEASUREMENTS .................................................................................. 12
5 PRODUCT DRAWING ................................................................................................................ 13
6 TEST OBJECT AND TEST SETUP PHOTOS ........................................................................... 14
7 ANNEX – LIGHTING IMPULSE TEST RECORDS ................................................................. 16
3/16
Test Report No.: 10373/B/16
1 TESTS PERFORMED
SCHEDULE OF TESTS
Cantilever load withstand test and routine tests were done on GSB 420/1250/0.6 transformer bushing
sample according to IEC 60137, in the following order:
Test
Test title Test result
No.:
Measurement of dielectric dissipation factor (tan δ) and capacitance C2 at
1 Passed
ambient temperature
Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at
2 Passed
ambient temperature
3 Dry power-frequency voltage withstand test at 695 kV, 72 sec Passed
4 Measurement of partial discharge quantity Passed
Dry lightning impulse voltage withstand test (BIL) – five full impulses of
5 Passed
negative polarity at 1550 kV.
6 Cantilever load withstand test at 6,6 kN, 60 sec Passed
Dry lightning impulse voltage withstand test (BIL) – five full impulses of
7 Passed
negative polarity at 1550 kV.
8 Dry power-frequency voltage withstand test at 750 kV, 72 sec Passed
9 Measurement of partial discharge quantity Passed
Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at
10 Passed
ambient temperature
Measurement of dielectric dissipation factor (tan δ) and capacitance C2 at
11 Passed
ambient temperature
4/16
Test Report No.: 10373/B/16
2 TEST RESULTS
Atmospheric conditions:
Date 2016-02-27 2016-02-28
atmospheric pressure (kPa) 98,2 98,2
air temperature (°C) 17,6 17,2
relative humidity (%) 30,1 32,2
5/16
Test Report No.: 10373/B/16
Atmospheric conditions:
Date 2016-02-27 2016-02-28
atmospheric pressure (kPa) 98,2 98,2
air temperature (°C) 17,6 17,2
relative humidity (%) 30,1 32,2
6/16
Test Report No.: 10373/B/16
Atmospheric conditions:
Date 2016-02-27 2016-02-28
atmospheric pressure (kPa) 98,2 98,2
air temperature (°C) 17,6 17,2
relative humidity (%) 30,1 32,2
7/16
Test Report No.: 10373/B/16
8/16
Test Report No.: 10373/B/16
9/16
Test Report No.: 10373/B/16
3 TEST PROCEDURES
10/16
Test Report No.: 10373/B/16
11/16
Test Report No.: 10373/B/16
4 UNCERTAINTY OF MEASUREMENTS
UNCERTAINTY
QUANTITY
(k=2)
Um 1,6 %
Lightning impulse voltage T1 5,1 %
T2 4,0 %
Power-frequency voltage 1,7 %
Partial discharge 12,0 %
Air pressure 0,04 kPa
Temperature 0,7 °C
Relative humidity 5,3 %
Time 0,7 %
Length (1 – 5000 mm) 630 µm
Capacitance 0,07 %
Tan δ 1,0 %
Mechanical load 1,1 %
Oil pressure 1,5 %
The reported expanded uncertainty of measurement is stated as the standard uncertainty of
measurement multiplied by the coverage factor k = 2, which for a Normal (Gaussian) distribution
corresponds to a coverage probability of approximately 95 %.
12/16
Test Report No.: 10373/B/16
5 PRODUCT DRAWING
Figure 1
Transformer bushing GSB 420/1250/0.6, drawing No.: 1ZSC005378A0001
13/16
Test Report No.: 10373/B/16
Figure 2
Transformer bushing GSB 420/1250/0.6, test setup for
capacitance C2 and tan δ measurements
Figure 3
Transformer bushing GSB 420/1250/0.6, test setup for
dry power-frequency voltage withstand test, partial discharge, capacitance C1
and tan δ measurements
14/16
Test Report No.: 10373/B/16
Figure 4
Transformer bushing GSB 420/1250/0.6, test setup for
dry lightning impulse voltage withstand test (BIL)
Figure 5
Transformer bushing GSB 420/1250/0.6, test setup for
cantilever load withstand test
15/16
Test Report No.: 10373/B/16
16/16
Lighting impulse test records (before cantilever test)
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 1 LI full Upk: -1.567 MV T1: 1.173 us T2: 49.517 us No. 2 LI full Upk: -1.567 MV T1: 1.174 us T2: 49.588 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 3 LI full Upk: -1.561 MV T1: 1.175 us T2: 49.721 us No. 4 LI full Upk: -1.566 MV T1: 1.177 us T2: 49.700 us
10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV
-400.0 kV
-600.0 kV
-800.0 kV
-1.0 MV
-1.2 MV
-1.4 MV
-1.6 MV
-1.8 MV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 1 LI full Upk: -1.559 MV T1: 1.189 us T2: 49.462 us No. 2 LI full Upk: -1.574 MV T1: 1.197 us T2: 49.642 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 3 LI full Upk: -1.566 MV T1: 1.201 us T2: 49.687 us No. 4 LI full Upk: -1.560 MV T1: 1.199 us T2: 49.721 us
10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV
-400.0 kV
-600.0 kV
-800.0 kV
-1.0 MV
-1.2 MV
-1.4 MV
-1.6 MV
-1.8 MV
Test report is confidential and must not be passed over or transferred to any third party without written
approval of the customer. Test results relate only to the tests given in presented report and do not substitute
any other documents. The report shall not be reproduced except in full without written approval of the testing
laboratory.
TABLE OF CONTENTS
1 TESTS PERFORMED .................................................................................................................... 4
2 TEST RESULTS ............................................................................................................................. 5
2.1 Measurement of dielectric dissipation factor (tan δ) and capacitance C2 ............................... 5
2.2 Dry power-frequency voltage withstand test ........................................................................... 6
2.3 Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at ambient
temperature ......................................................................................................................................... 7
2.4 Measurement of partial discharge quantity.............................................................................. 8
2.5 Long-duration power-frequency voltage withstand test (ACLD) and Rated frequency dry
withstand test with partial discharge measurements ........................................................................... 9
2.6 Electromagnetic compatibility test (EMC) ............................................................................ 10
2.7 Dry lightning impulse voltage withstand test (BIL) .............................................................. 10
2.8 Dry switching impulse voltage withstand test (SIL) ............................................................. 12
2.9 Wet switching impulse voltage withstand test (SIL) ............................................................. 12
3 TEST PROCEDURES .................................................................................................................. 14
3.1 Measurement of dielectric dissipation factor (tan δ) and capacitance C2 .............................. 14
3.2 Dry power-frequency voltage withstand test ......................................................................... 14
3.3 Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at ambient
temperature ....................................................................................................................................... 14
3.4 Measurement of partial discharge quantity............................................................................ 15
3.5 Long-duration power-frequency voltage withstand test (ACLD) and Rated frequency dry
withstand test with partial discharge measurements ......................................................................... 15
3.6 Electromagnetic compatibility test (EMC) ............................................................................ 16
3.7 Dry lightning impulse voltage withstand test (BIL) .............................................................. 16
3.8 Dry switching impulse voltage withstand test (SIL) ............................................................. 17
3.9 Wet switching impulse voltage withstand test (SIL) ............................................................. 17
4 UNCERTAINTY OF MEASUREMENTS .................................................................................. 18
5 PRODUCT DRAWING ................................................................................................................ 19
6 GRAPHS AND RECORDS .......................................................................................................... 20
7 TEST OBJECT AND TEST SETUP PHOTOS ........................................................................... 24
8 ANNEX – LIGHTING IMPULSE TEST RECORDS ................................................................. 27
3/27
Test Report No.: 10373/A/16
1 TESTS PERFORMED
SCHEDULE OF TESTS
Type and routine tests were done on GSB 420/1250/0.6 transformer bushing sample according to IEC
60137, IEEE Std C57.19.00, IEEE Std C57.19.01 and IEC 60060-1 in the following order:
Test Test
Test title
No.: result
Measurement of dielectric dissipation factor (tan δ) and capacitance C2 at
1 Passed
ambient temperature
2 Dry power-frequency voltage withstand test at 695 kV, 72 sec Passed
Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at
3 Passed
ambient temperature
4 Measurement of partial discharge quantity Passed
Long-duration power-frequency voltage withstand test (ACLD) and Rated
5 Passed
frequency dry withstand test with partial discharge measurements
6 Electromagnetic compatibility test (EMC) Passed
7 Dry lightning impulse voltage withstand test (BIL) – fifteen full impulses at
1550 kV (positive) & fifteen full impulses at 1705 kV (negative). Five negative Passed
chopped impulses at 1876 kV & three positive chopped impulses at 1876 kV.
Dry switching impulse voltage withstand test (SIL) at voltage levels of 1175 kV
8 Passed
(positive) & 1293 kV (negative).
Wet switching impulse voltage withstand test (SIL) acc. to IEC 60137 at voltage
9 Passed
levels of 1050 kV (positive) & 1050 kV (negative).
Wet switching impulse voltage withstand test (SIL) acc. to IEEE Std C57.19.00
10 Passed
at voltage levels of 1050 kV (positive) & 1050 kV (negative).
11 Dry power-frequency voltage withstand test at 695 kV, 72 sec Passed
12 Measurement of partial discharge quantity Passed
Measurement of dielectric dissipation factor (tan δ) and capacitance C1 at
13 Passed
ambient temperature
Measurement of dielectric dissipation factor (tan δ) and capacitance C2 at
14 Passed
ambient temperature
4/27
Test Report No.: 10373/A/16
2 TEST RESULTS
Atmospheric conditions:
Date 2016-02-19 2016-02-27
atmospheric pressure (kPa) 98,6 98,2
air temperature (°C) 18,5 17,6
relative humidity (%) 32,2 30,1
5/27
Test Report No.: 10373/A/16
Atmospheric conditions:
Date 2016-02-26 2016-02-27
atmospheric pressure (kPa) 98,3 98,2
air temperature (°C) 17,7 17,6
relative humidity (%) 28,6 30,1
Test results summarizing the dry power-frequency voltage withstand tests done before and after the
dielectric type testing are given in a Table below.
6/27
Test Report No.: 10373/A/16
Atmospheric conditions:
Date 2016-02-26 2016-02-27
atmospheric pressure (kPa) 98,3 98,2
air temperature (°C) 17,7 17,6
relative humidity (%) 28,6 30,1
7/27
Test Report No.: 10373/A/16
Atmospheric conditions:
Date 2016-02-26 2016-02-27
atmospheric pressure (kPa) 98,3 98,2
air temperature (°C) 17,7 17,6
relative humidity (%) 28,6 30,1
8/27
Test Report No.: 10373/A/16
9/27
Test Report No.: 10373/A/16
10/27
Test Report No.: 10373/A/16
11/27
Test Report No.: 10373/A/16
12/27
Test Report No.: 10373/A/16
Test results
No more than two flashovers in air, no oil-end flashover, no puncture occurred on the transformer
bushing GSB 420/1250/0.6, sample No.: 1ZSCTU8000135/01 during the wet switching impulse
voltage withstand test.
Conclusion
Transformer bushing GSB 420/1250/0.6, drawing No. 1ZSC005378A0001, passed the wet
switching impulse voltage withstand test according to IEC 60137, clause 8.4.3.
13/27
Test Report No.: 10373/A/16
3 TEST PROCEDURES
14/27
Test Report No.: 10373/A/16
15/27
Test Report No.: 10373/A/16
Acceptance criteria
The bushing is considered to have passed the test if no flashover or puncture occurs as per
IEC 60137, clause 8.2.3. The maximum acceptable values of partial discharge quantity are given in
IEC 60137, Table 9 and IEEE Std C57.19.01, Table 5.
16/27
Test Report No.: 10373/A/16
17/27
Test Report No.: 10373/A/16
4 UNCERTAINTY OF MEASUREMENTS
UNCERTAINTY
QUANTITY
(k=2)
Um 1,6 %
Lightning impulse voltage T1 5,1 %
T2 4,0 %
Um 2,5 %
Switching impulse voltage Tp 4,2 %
T2 4,0 %
Power-frequency voltage 1,7 %
Partial discharge 12,0 %
Radio interference voltage 1,0 dB
Air pressure 0,04 kPa
Temperature 0,7 °C
Relative humidity 5,3 %
Time 0,7 %
Length (1 – 5000 mm) 630 µm
Conductivity (0,1 µS/cm – 1000 mS/cm) 1,0 %
Measuring cylinder 5-50ml 10 %
Capacitance 0,07 %
Tan δ 1,0 %
The reported expanded uncertainty of measurement is stated as the standard uncertainty of
measurement multiplied by the coverage factor k = 2, which for a Normal (Gaussian) distribution
corresponds to a coverage probability of approximately 95 %.
18/27
Test Report No.: 10373/A/16
5 PRODUCT DRAWING
Figure 1
Transformer bushing GSB 420/1250/0.6, drawing No.: 1ZSC005378A0001
19/27
Test Report No.: 10373/A/16
Figure 2
The wave shape of the test full lighting impulse 1,2/50 µs
20/27
Test Report No.: 10373/A/16
Figure 3
The wave shape of the test chopped lighting impulse 1,2/50 µs
21/27
Test Report No.: 10373/A/16
Figure 4
The wave shape of the dry test switching impulse 250/2500 µs
22/27
Test Report No.: 10373/A/16
Figure 5
The wave shape of the wet test switching impulse 250/2500 µs
23/27
Test Report No.: 10373/A/16
Figure 6
Transformer bushing GSB 420/1250/0.6, test setup for
capacitance C2 and tan δ measurements
Figure 7
Transformer bushing GSB 420/1250/0.6, test setup for
dry power-frequency voltage withstand test, partial discharge, capacitance C1
and tan δ measurements
24/27
Test Report No.: 10373/A/16
Figure 8
Transformer bushing GSB 420/1250/0.6, test setup for
electromagnetic compatibility test
Figure 9
Transformer bushing GSB 420/1250/0.6, test setup for
dry lightning impulse voltage withstand test (BIL)
25/27
Test Report No.: 10373/A/16
Figure 10
Transformer bushing GSB 420/1250/0.6, test setup for
dry switching impulse voltage withstand test (SIL)
Figure 11
Transformer bushing GSB 420/1250/0.6, test setup for
wet switching impulse voltage withstand test (SIL)
26/27
Test Report No.: 10373/A/16
27/27
Lighting impulse test records
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 1 LI full Upk: 1.559 MV T1: 1.290 us T2: 50.938 us No. 2 LI full Upk: 1.559 MV T1: 1.295 us T2: 50.982 us
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 3 LI full Upk: 1.560 MV T1: 1.295 us T2: 51.011 us No. 4 LI full Upk: 1.560 MV T1: 1.291 us T2: 51.043 us
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 5 LI full Upk: 1.561 MV T1: 1.293 us T2: 51.059 us No. 6 LI full Upk: 1.561 MV T1: 1.292 us T2: 51.135 us
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 7 LI full Upk: 1.559 MV T1: 1.290 us T2: 51.332 us No. 8 LI full Upk: 1.554 MV T1: 1.285 us T2: 51.229 us
Lighting impulse test records
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 9 LI full Upk: 1.554 MV T1: 1.294 us T2: 51.258 us No. 10 LI full Upk: 1.555 MV T1: 1.292 us T2: 51.218 us
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 11 LI full Upk: 1.554 MV T1: 1.290 us T2: 51.273 us No. 12 LI full Upk: 1.556 MV T1: 1.289 us T2: 51.177 us
1 1
2 2
1.8 MV 1.8 MV
3 3
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10% CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 13 LI full Upk: 1.555 MV T1: 1.295 us T2: 51.227 us No. 14 LI full Upk: 1.555 MV T1: 1.294 us T2: 51.280 us
1.4 MV -200.0 kV
1.2 MV -400.0 kV
1.0 MV -600.0 kV
800.0 kV -800.0 kV
600.0 kV -1.0 MV
400.0 kV -1.2 MV
200.0 kV -1.4 MV
-1.6 MV
10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -1.8 MV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:640.0 Vpp Trigger:Level 10%
No. 15 LI full Upk: 1.555 MV T1: 1.298 us T2: 51.271 us No. 1 LI full Upk: -1.723 MV T1: 1.238 us T2: 50.438 us
Lighting impulse test records
200.0 kV 200.0 kV
2 us 4 us 6 us 8 us 10 us 2 us 4 us 6 us 8 us 10 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
-2.0 MV -2.0 MV
-2.2 MV -2.2 MV
No. 1 LI tailchopped Upk max: -1.882 MV Upk min: 479.417 kV T1: 1.204 us T2: -- Tc: 4.282 us No. 2 LI tailchopped Upk max: -1.886 MV Upk min: 502.073 kV T1: 1.202 us T2: -- Tc: 4.178 us
200.0 kV 200.0 kV
2 us 4 us 6 us 8 us 10 us 2 us 4 us 6 us 8 us 10 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
-2.0 MV -2.0 MV
-2.2 MV -2.2 MV
No. 3 LI tailchopped Upk max: -1.874 MV Upk min: 461.287 kV T1: 1.211 us T2: -- Tc: 4.344 us No. 4 LI tailchopped Upk max: -1.883 MV Upk min: 482.495 kV T1: 1.211 us T2: -- Tc: 4.158 us
-200.0 kV
-200.0 kV
-400.0 kV
-400.0 kV
-600.0 kV
-600.0 kV
-800.0 kV -800.0 kV
-1.0 MV
-1.0 MV
-1.2 MV
-1.2 MV
-1.4 MV
-1.4 MV
-1.6 MV
-1.8 MV -1.6 MV
-2.0 MV
-1.8 MV
-2.2 MV
No. 5 LI tailchopped Upk max: -1.878 MV Upk min: 459.148 kV T1: 1.208 us T2: -- Tc: 4.206 us No. 2 LI full Upk: -1.724 MV T1: 1.242 us T2: 50.707 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 3 LI full Upk: -1.716 MV T1: 1.242 us T2: 50.807 us No. 4 LI full Upk: -1.708 MV T1: 1.243 us T2: 50.720 us
Lighting impulse test records
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 5 LI full Upk: -1.718 MV T1: 1.243 us T2: 50.948 us No. 6 LI full Upk: -1.718 MV T1: 1.244 us T2: 50.944 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 7 LI full Upk: -1.718 MV T1: 1.244 us T2: 50.995 us No. 8 LI full Upk: -1.717 MV T1: 1.247 us T2: 50.945 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 9 LI full Upk: -1.709 MV T1: 1.246 us T2: 50.762 us No. 10 LI full Upk: -1.707 MV T1: 1.238 us T2: 50.931 us
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 11 LI full Upk: -1.709 MV T1: 1.242 us T2: 51.048 us No. 12 LI full Upk: -1.706 MV T1: 1.242 us T2: 50.803 us
Lighting impulse test records
10 us 20 us 30 us 40 us 50 us 60 us 10 us 20 us 30 us 40 us 50 us 60 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV -600.0 kV
-800.0 kV -800.0 kV
-1.0 MV -1.0 MV
-1.2 MV -1.2 MV
-1.4 MV -1.4 MV
-1.6 MV -1.6 MV
-1.8 MV -1.8 MV
No. 13 LI full Upk: -1.708 MV T1: 1.241 us T2: 50.869 us No. 14 LI full Upk: -1.709 MV T1: 1.241 us T2: 50.817 us
1.6 MV
-200.0 kV
1.4 MV
-400.0 kV
1.2 MV
-600.0 kV 1.0 MV
-800.0 kV 800.0 kV
600.0 kV
-1.0 MV
400.0 kV
-1.2 MV
200.0 kV
-1.4 MV
2 us 4 us 6 us 8 us 10 us
-1.6 MV -200.0 kV
-400.0 kV
-1.8 MV
-600.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:800.0 Vpp Trigger:Level 10%
No. 15 LI full Upk: -1.709 MV T1: 1.241 us T2: 50.845 us No. 1 LI tailchopped Upk max: 1.877 MV Upk min: -418.191 kV T1: 1.220 us T2: -- Tc: 3.681 us
1.8 MV 1.8 MV
1.6 MV 1.6 MV
1.4 MV 1.4 MV
1.2 MV 1.2 MV
1.0 MV 1.0 MV
800.0 kV 800.0 kV
600.0 kV 600.0 kV
400.0 kV 400.0 kV
200.0 kV 200.0 kV
2 us 4 us 6 us 8 us 10 us 2 us 4 us 6 us 8 us 10 us
-200.0 kV -200.0 kV
-400.0 kV -400.0 kV
-600.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:800.0 Vpp Trigger:Level 10% -600.0 kV
CH1 : (KOIS-3-500) Divider:3.620 kV/V Level:100% Sampling:120.000 Ms/s Range:800.0 Vpp Trigger:Level 10%
No. 2 LI tailchopped Upk max: 1.883 MV Upk min: -456.500 kV T1: 1.222 us T2: -- Tc: 3.610 us No. 3 LI tailchopped Upk max: 1.877 MV Upk min: -415.043 kV T1: 1.215 us T2: -- Tc: 3.554 us
SAMPLE ROUTINE TEST CERTIFICATES
ABB Power Grids Sweden AB, Bushings TEST CERTIFICATE
LIGHTNING IMPULSE TEST REPORT
TEST OBJECT
Serial No: Catalogue No: Test Object:
1ZSCT18003970/01 1ZSC901420-RAB GSB420/1250/0.6-P-2kV
0,0 0,0
-0,1M
-0,2M
-0,2M
-0,4M
-0,3M
-0,6M
-0,4M
Voltage (kV)
Voltage (kV)
-0,5M -0,8M
-0,6M -1,0M
-0,7M
Osc.: 1 -1,2M Osc.: 2
-0,8M Upk: -985 kV Upk: -1615 kV
T1: 1,27 µs -1,4M T1: 1,26 µs
-0,9M
T2: 51,03 µs T2: 51,53 µs
-1,0M ß': -,25 % -1,6M ß': -1,07 %
-10 0 10 20 30 40 50 60 70 80 90 100 -10 0 10 20 30 40 50 60 70 80 90 100
Time (µs) Time (µs)
0,0 0,0
-0,2M -0,2M
-0,4M -0,4M
-0,6M -0,6M
Voltage (kV)
Voltage (kV)
-0,8M -0,8M
-1,0M -1,0M
0,0 0,0
-0,2M -0,2M
-0,4M -0,4M
-0,6M -0,6M
Voltage (kV)
Voltage (kV)
-0,8M -0,8M
-1,0M -1,0M