DAILY ACTIVITY FAT SPAM REGIONAL WOSUSOKAS KAP.

750 Ls

DAY DATE AGENDA HARDWARE TEST SOFTWARE TEST

1. VISUAL CHECK HARDWARE 1. VISUAL CHECK SOFTWARE
2. VISUAL CHECK FIELD INSTRUMENT 2. CHECK HMI GRAPHIC
11/06/2024 3. TEST FUNCTION FIELD INSTRUMENT 3. SUBSYSTEM MOTORIZED VALVE SIMULATION TEST
1 OPENING MEETING & FAT
09:00-17:00 4. IO LOOP CHECK 4. SUMMARY & PUNCH LIST
5. SUMMARY & PUNCH LIST

1. CHECK DRAWING CABINET 1. CHECK HMI GRAPHIC

2. CHECK WATER SAMPLING CABINET 2. CHECK & LOGIC TEST
12/06/2024 3. IO LOOP CHECK 3. SEQUENCE TEST
2 FAT
09:00-17:00 4. SUMMARY & PUCH LIST 4. SUMMARY & PUCH LIST

1. VERIFY MATERIAL CERTIFICATE 1. CHECK & LOGIC TEST

2. SUMMARY & PUCH LIST 2. IPA-JDU SIMULATION TEST
13/06/2024
3 FAT & CLOSING 3. SIGN OFF FAT DOCUMENT 3. SUMMARY & PUCH LIST
09:00-17:00
4. SIGN OFF FAT DOCUMENT
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TABULATION OF REVISED PAGES

REVISIONS REVISIONS
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41 X ATTACHMENT \ APPENDIX
42 A
43 B
44 C
45 D
46 E
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1. TABLE OF CONTENTS
DESCRIPTIONS PAGE NO.
1. TABLE OF CONTENTS..................................................................................................................... 3
2. REVISION LIST ................................................................................................................................. 5
3. INTRODUCTION ............................................................................................................................... 6
3.1. Objective and Scope ......................................................................................................................... 6
3.2. Abbreviations ................................................................................................................................... 6
3.3. Venue, Schedule and Organization .................................................................................................. 6
3.4. Execution and Documentation ......................................................................................................... 7
4. HARDWARE INSPECTION PROCEDURE ..................................................................................... 9
4.1. System Configuration and Quantity Check ...................................................................................... 9
4.2. Appearance and Construction Check ..............................................................................................10
4.3. STARDOM PLC I/O Module Loading Check ................................................................................12
4.4. Power Distribution Check ...............................................................................................................13
5. SYSTEM STARTUP ..........................................................................................................................15
5.1. STARDOM PLC for Startup Check ................................................................................................15
6. VISUAL TEST & POWER ON Field Instrument ..............................................................................16
6.1. Turbidity Analyzer ..........................................................................................................................16
6.2. pH Analyzer ....................................................................................................................................18
6.3. Chlorine Analyzer ...........................................................................................................................20
6.4. Stream Current Monitor ..................................................................................................................22
6.5. Sludge Finder ..................................................................................................................................24
6.6. Radar Level Transmitter..................................................................................................................25
6.7. Magnetic Flowmeter .......................................................................................................................26
6.8. Pressure Transmitter........................................................................................................................27
7. STARDOM PLC IO Check ................................................................................................................28
7.1. Loop Check .....................................................................................................................................28
8. CI SERVER HMI Graphic Test ..........................................................................................................30
8.1. Outline.............................................................................................................................................30
8.2. Reference: .......................................................................................................................................30
8.3. Selection of Overview Graphics......................................................................................................31
8.4. Selection of Link Graphics ..............................................................................................................32
8.5. Selection of Indication in Graphic...................................................................................................33
9. APPLICATION SOFTWARE TEST .................................................................................................34
9.1. SOFTWARE SEQUENCE .............................................................................................................34
10. COMMUNICATION TEST ...............................................................................................................35
10.1. Communication Between Subsystem and Server ............................................................................35
11. Appendix ............................................................................................................................................36
11.1. Appendix A – CERTIFICATE OF FACTORY ACCEPTANCE TEST (FAT) .............................36
11.2. Appendix B – RELEASE NOTE FOR SHIPMENT .......................................................................37
11.3. Appendix C – FAT Schedule ..........................................................................................................38
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11.4. Appendix D – Punch List Format....................................................................................................39

11.5. Appendix E – Test Equipment for FAT ..........................................................................................40
11.6. Appendix F – STARDOM PLC I/O Check Sheet ...........................................................................41
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2. REVISION LIST

Rev. Date Description

0 12 May 2024 For Approval
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3. INTRODUCTION
The FAT for SPAM REGIONAL WOSUSOKAS project will be conducted in accordance with the
test procedures described here in this document.

The scope of this F.A.T. at YIN Staging in Jakarta will include visual checks on workmanship;
functional and operational tests in accordance with the F.A.T. reference documents; and to clear
the equipment for delivery to site.

3.1. Objective and Scope

The objective of the FAT is to verify and clear the STARDOM System for delivery to site.
The FAT shall be conducted to test and verify the following main items:

▪ System Hardware and Software

▪ Network and Communications

▪ Panels and other hardware

The scope of the FAT shall include visual checks on workmanship and functional tests in
accordance with the FAT procedure specified herein.

The FAT shall focus on items specific to this contract.

3.2. Abbreviations
YIN : PT. Yokogawa Indonesia
AK : PT. ADHI KARYA
BPPW : BPPW JAWA TENGAH
FAT : Factory Acceptance Test
RTU : Remote Terminal Unit
HMI : Human Machine interface
SCADA : Supervisory Control and Data Acquisition
PSU : Power Supply Unit
I/O : Input Output Point
FCN : Field Control Network

3.3. Venue, Schedule and Organization

3.3.1. FAT Venue:

PT Yokogawa Indonesia Staging,
Jl. Raya Klp. Dua Wetan No.8 8, RT.6/RW.1, Klp. Dua Wetan, Kec. Ciracas,
Kota Jakarta Timur, Daerah Khusus Ibukota Jakarta 13730

3.3.2. FAT Witness shall comprise of representatives from:

Vendor : PT. Yokogawa Indonesia
Customer : PT. Adhi Karya
End user : BPPW Jawa Tengah
3.3.3. FAT shall be conducted by:
Vendor : PT. Yokogawa Indonesia
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3.3.4. FAT Schedule is given in Appendix C.

3.3.5. Daily Working Schedule:
08.30 ➔ 09.00 FAT Daily Briefing / Opening
09.00 ➔ 12.00 FAT Functional Test
10.00 ➔ 10.15 Tea Break
12.00 ➔ 13.00 Lunch
13.00 ➔ 17.00 FAT Functional Test
15.00 ➔ 15.15 Tea Break
17.00 ➔ 17.30 Daily Review Meeting
3.3.6. In the daily FAT review meetings, punch items for the day shall be reviewed. All
test records, punch items etc, to be accounted for daily and filed accordingly in the
FAT report.
3.3.7. Final wrap-up meeting shall be held on the last day of the FAT.

3.4. Execution and Documentation

3.4.1. The FAT of SPAM REGIONAL WOSUSOKAS Project shall be conducted in

accordance with the test procedures detailed in this document.
3.4.2. Vendor shall conduct internal tests to verify the system and application software
prior to FAT. Before or during the FAT, client can review / reference the Test
Records of these internal tests.
3.4.3. All shortcomings found during the test shall be noted in the FAT Punch List Record
(Attached as Appendix 2).
3.4.4. Punch list items shall be classified as follows:
• M = Modification, item to be modified, deleted, added as a result of design input
changes
• C = Correction, item is to be corrected by YIN (not complying with specification)
• If the recovery work involves change/modification, it is to be recorded on the punch list
and the recovery undertaken as soon as possible after the agreement of both the FAT
managers after signing of the punch lists by PT Adhi Karya.
• YIN shall clear all correction items (Code C) at factory before shipment.
3.4.5. YIN will clear all punch list items at factory before shipment however if the punch
items involve acquiring of material or hardware with long lead-time. The shipment
can carry out with prior approval from PT ADHI Karya.
3.4.6. The punch lists will be reviewed during the daily meeting and the action to be taken
will be discussed and finalized.
3.4.7. If the recovery work involved is minor (identified in the daily meeting), the same will
be carried out on the same day and will be verified the following day by all the
concerned parties and signed off in the punch list.
3.4.8. If the recovery work involves major change/modification, it will be undertaken
during the weekend or at the end of the FAT for that particular section. This will be
verified the next week or at the end of the FAT for the particular section as the
case may be and signed off by all concerned parties in the punch list.
3.4.9. All the results of the test and all values measured during the test shall be recorded
in FAT Record.
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3.4.10. I/O STARDOM checklists for each system shall be provided at the FAT, compiled
from the latest I/O list.
3.4.11. YIN shall configure CI SERVER HMI assignments in accordance with approved
graphics.
3.4.12. Test equipment for FAT is as listed in Appendix E.
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4. HARDWARE INSPECTION PROCEDURE

4.1. System Configuration and Quantity Check

4.1.1. Outline
All hardware manufactured for this project is subject to client’s visual inspection to verify that
all components are in accordance with the specifications and the quantities are as per the
approved Bill of Materials.
4.1.2. Objective
To verify all components are supplied in accordance with the specifications.
4.1.3. Reference
• Bill of Material (Doc. No.WTP WSKS-VD-BOM-001)
• Overal System Architecture (Doc. No.WTP WSKS-VD-DWG-001)
4.1.4. Procedure
For each component, visually inspect and verify the following:
• Component numbers and description are correct on the nameplates for the cabinets and
for components mounted inside the cabinets (As per approved drawings)
• Model numbers are correct as per the Hardware Specification.
• Quantity of items as per the System Configuration.
4.1.5. Criteria
All components should conform to System Configuration and Hardware Specification.
The nameplate descriptions and component numbers should be as per the Approved
drawings.
Note: Certain hardware will be used temporarily only for the FAT purpose and will not be part of
the scope of supply. These items are excluded from the above verification.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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4.2. Appearance and Construction Check

4.2.1. Outline
All components and accessories manufactured by YIN are specified in the Hardware
Specification and in the System Cabinet layout and Internal Wiring Connection drawings.
They are certified free from scratches and deformations that impair the quality and
appearance of the product.
4.2.2. Objective
To make sure all components and accessories are manufactured as specified and free from
scratches and deformations.
To verify that:
• All items are mounted in accordance with the approved drawings
• All dimensions are in accordance with those shown in the drawings
• Grounding is in accordance with specifications
• Proper isolation is provided for system components
• Power supplies are arranged as indicated in the drawings
• Expansion spare capacity (spare space) is available in each cabinet
4.2.3. Reference
• Network Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-001).
• RTU Intake Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-002)
• RTU Automation Dosing Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-
VD-LAY-003)
• RTU Filtration Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-
004)
• RTU Reservoir Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-
005)
• RTU SDB Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-006)
• Desk/Local Control Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-007)
• Water Sampling Rack Intake Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-
LAY-008)
• Water Sampling Rack Inlet & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-009)
• Water Sampling Rack Sedimentation Layout & Wiring Diagram (Doc. No. WTP
WSKS-VD-LAY-010)
• Water Sampling Rack Reservoir Layout & Wiring Diagram (Doc. No. WTP WSKS-
VD-LAY-011)

4.2.4. Procedure
• Visually check all components against the appropriate documents.
• Verify the space for future additions.
4.2.5. Criteria
• All components should be complete and free from scratches and deformations.
• Mounting of components, dimensions, grounding, isolation and power supplies
arrangement should be as per approved drawings.
• Quantity of installed spares should be (as per Specification)
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COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :
PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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4.3. STARDOM PLC I/O Module Loading Check

4.3.1. Outline
I/O modules are assigned according to the I/O modules assignments. The position and
quantity of these items in the STARDOM PLC are of utmost importance.
4.3.2. Objective
To verify all I/O modules including spares are correctly supplied and installed (As per
Hardware Specification).
4.3.3. Reference
• Input-Output Assignment (Doc. No. WTP WSKS-VD-LST-001)
4.3.4. Procedure
Visually check that all I/O modules are installed according to the STARDOM PLC I/O
Modules Assignments. Visually check that spare modules and spare space are provided as
per specifications.
4.3.5. Criteria
The quantity, type and location of all I/O modules including the spares must match the
approved STARDOM PLC I/O Modules Assignments.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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4.4. Power Distribution Check

4.4.1. Outline
Power distribution is fed from field 220 VAC. Power distribution and assignment are
scheduled to offer isolation protection against individual equipment risk and give easy of
maintenance. Failure of one equipment power supply should not affect other equipments.

4.4.2. Objective
To verify that each equipment have an individual isolated power terminal.

4.4.3. Reference
• Network Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-001).
• RTU Intake Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-002)
• RTU Automation Dosing Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-
VD-LAY-003)
• RTU Filtration Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-
004)
• RTU Reservoir Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-
005)
• RTU SDB Cabinet Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-006)
• Desk/Local Control Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-007)
• Water Sampling Rack Intake Layout & Wiring Diagram (Doc. No. WTP WSKS-VD-
LAY-008)
• Water Sampling Rack Inlet & Wiring Diagram (Doc. No. WTP WSKS-VD-LAY-009)
• Water Sampling Rack Sedimentation Layout & Wiring Diagram (Doc. No. WTP
WSKS-VD-LAY-010)
• Water Sampling Rack Reservoir Layout & Wiring Diagram (Doc. No. WTP WSKS-
VD-LAY-011)

4.4.4. Procedure
• Connect the main input Power
• Measure the input Power
• Switch ON main Breaker
• Switch ON one by one breaker of power distributed observes the related equipments

4.4.5. Criteria
All equipments must match with the related breakers.
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COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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5. SYSTEM STARTUP

5.1. STARDOM PLC for Startup Check

5.1.1. Outline
STARDOM PLC goes to their operating state automatically upon powering up, provided that
all application software and image are properly loaded in the system.
5.1.2. Objective
To verify STARDOM PLC automatically boot up when going from ‘stop’ state to ‘operating’
state.
5.1.3. Reference
System Startup and Operation Manual.
5.1.4. Procedure
• Power down the STARDOM PLC panel power distribution.
• Power up the STARDOM PLC panel power distribution.
5.1.5. Criteria
• STARDOM PLC must boot up automatically.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6. VISUAL TEST & POWER ON Field Instrument

6.1. Turbidity Analyzer

6.1.1. Outline
This chapter is to check functional test and Power ON the Turbidity that used TB820D and
FLXA402T
6.1.2. Objective
The purpose of this test is to verify that the Turbidity TB820D can works properly
No. Item Description Manufacturer Model Qty
1 Turbidity Detector, 0-500 NTU Yokogawa TB820D-NT-AB-NN-NN-CT- 1
NN/L03/D1
2 Turbidity Detector, 0-500 NTU Yokogawa TB820D-NT-AB-NN-NN-CT- 3
NN/L03/D3
3 Turbidity Detector, 0-700 NTU Yokogawa TB820D-FN-AB-NN-NN-CT- 4
NN/L03/D3
4 Liquid Analyzer for Turbidity Yokogawa FLXA402T-A-B-AB-TB-NN-N2-NR- 8
N-R-N-NN-NN/UM

6.1.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside of
TB820D to power source.
2 Connect detector connection
cables from TB820D to
FLXA402T.
3 Turn on the power supply. Power on Detector starts up in
measurement mode.
4 Leave the detector and analyzer
on for 1 hour to warm up.
5 Open Converter Settings → mA
output settings → mA1.
6 Simulate 0, 2.5, 5, 7.5, 10 mg/L Analog Output Loop Check mA actual output value =
of Free Available Chlorine. Put reference value.
the test pin of multimeter/CA 71
to the mA1 terminal of
FLXA402T.
7 Turn on maintenance mode.
8 Perform Zero Calibration by
turning LED OFF from
maintenance menu.
9 Go to calibration menu and
select Zero Calibration.
10 Confirm if the reading is stable Zero calibration Message pops saying the
by pressing “Check Stability”. reading is stable and
calibration value is zero.
11 Turn the light source back on.
12 Remove the detector’s top cover.
Loosen the four screws fixing the
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clear cover and remove the clear

cover.
13 Use a funnel and pour slowly
aquadest down the side of the
funnel into the flow cell until the
level is a little higher than the
measurement window.
14 Ensure no bubbles present.
15 Set the check tool and fix it with
four screws.
16 Verify that the reading is stable
and close the valve supplying
aquadest.
17 Go to calibration menu, elect
“Slope Calibration (Check
Tool)”.
18 Confirm if the reading is stable Slope Calibration Message pops saying the
by pressing “Check Stability”. reading is stable and check
tool value is correctly
displayed.
19 Remove the check tool, place the
clear cover, and top cover on top
of detector.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.2. pH Analyzer

6.2.1. Outline
This chapter is to check functional test and Power ON the Turbidity that used FLXA202 and
FU20
6.2.2. Objective
The purpose of this test is to verify that the Ph Analyzer FLXA202 can works properly
No. Item Description Manufacturer Model Qty
1 Widebody type pH/ORP sensor Yokogawa FU20-03-T1-NPT/FPS 8
2 2-Wire Analyzer Yokogawa FLXA202-D-C-D-AB-P1-NN-A-N- 8
LA-N-NN/UM
3 Flow fitting Yokogawa FF40-P22 8

6.2.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside
FLXA202 to power source 24
VDC.
2 Connect sensor connection
cables from FU20 to FLXA202.
3 Turn on the power supply. Power on FLXA202 shall be turned on.
4 Open “Execute & Setup” ( )
→ “Commissioning” →
“Output Setup” → “Simulate”
5 Simulate 0, 3.5, 7, 10.5, and 14 Analog Output Loop Check mA actual output value =
pH. Put the test pin of reference value.
multimeter/CA 71 to the mA1
terminal of FLXA402T.
6 Verify the range and select
appropriate pH buffer
concentration (PH4, PH7, PH9).
7 Perform pH calibration using Span validation pH reading is within tolerance
each buffer solution and verify of ±0.01 pH
pH readings on FLXA202.
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COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.3. Chlorine Analyzer

6.3.1. Outline
This chapter is to check functional test and Power ON the Turbidity that used FLXA402T
6.3.2. Objective
The purpose of this test is to verify that the Chlorine Analyzer FLXA402T can works properly
No. Item Description Manufacturer Model Qty
1 Non-reagent type Free Available Yokogawa FC800D-F3-AB-NN-NN/L03 1
Chlorine Analyzer
2 Liquid Analyzer for Chlorine Yokogawa FLXA402T-A-B-AB-CL-NN-N2-NR- 1
N-R-N-NN-NN/UM

6.3.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside
FLXA202 to power source.
2 Connect sensor connection
cables from FC800D to
FLXA402.
3 Turn on the power supply. Power on FLXA402 displays startup
screen and transitions to
“Home Screen”
4 Open Converter Settings → mA
output settings → mA1.
5 Simulate 0, 2.5, 5, 7.5, 10 mg/L Analog Output Loop Check mA actual output value =
of Free Available Chlorine. Put reference value.
the test pin of multimeter/CA 71
to the mA1 terminal of
FLXA402T.
6 Exit Converter Settings and turn
on “Maintenance Mode”.
7 Expose the electrode in the air,
make sure no current flows
between rotating electrode and
reference electrode.
8 Press “CAL” on home screen to
go to calibration menu.
9 Select “Zero Calibration”.
10 Confirm if the reading is stable Zero Validation Free Chlorine = 0 mg/L ± 0.05
by pressing “Check Stability”. mg/L.
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COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.4. Stream Current Monitor

6.4.1. Outline
This chapter is to check functional test and Power ON the Turbidity that used SCM-2
6.4.2. Objective
The purpose of this test is to verify that the SCM-2 can works properly
No. Item Description Manufacturer Model Qty
1 Streaming Current Meter Micrometrix SCM-2 3

6.4.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria

1 Connect Power terminal inside
SCM-2 to 110 VAC power
source.
2 Connect sensor connection
cables from SCM-2 to sensor.
3 Turn on the power supply. Power on SCM-2 display on.

4 Open the SCM-2 enclosure to

access the main SCM board.
5 Switch Zero Offset to “In”
Position (Yellow LED on)
6 Turn front panel Zero Pot fully
counterclockwise.
7 Adjust R61 pot on main board to
read -1000 on the display.
8 Adjust Zero pot to read 000 V on Zero calibration Display reads 000 V.
display.
9 Connect multimeter test pin on
terminal 5 and 8. Adjust R62 to
12 mA.
10 Adjust Zero pot to -1000 on the
display.
11 Connect multimeter test pin on
terminal 5 and 8. Adjust r60 on
main board to 4mA.
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COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.5. Sludge Finder

6.5.1. Outline
This chapter is to check functional test and Power ON the Turbidity that used Sludge Finder
2 and Tranducer V10
6.5.2. Objective
The purpose of this test is to verify that the SCM-2 can works properly
No. Item Description Manufacturer Model Qty
1 Sludge Blanket Level Pulsar Sludge Finder 2 6
Measurement
2 Transducer Pulsar V10 Viper 20m 6

6.5.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside
Sludge Finder 2 to 200 VAC
power source.
2 Connect Transducer to Sludge
Finder 2.
3 Turn on the power supply. Power on Sludge Finder 2 display on.

4 Go to “Program Mode”. Select

“Test” → “Simulation”. Ensure
that value of the parameter is 1
(Manual Soft Simulation).
5 Alter the increment (P981) to 2.5
m.
6 Simulate 0, 2.5, 5, 7.5, and 10 m. Analog Output Loop Check mA actual output value =
Put the test pin of multimeter/CA reference value.
71 to the CH1 terminal of Sludge
Finder 2.
COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.6. Radar Level Transmitter

6.6.1. Outline
This chapter is to check functional test and Power ON the Level Transmitter that used KRG-
10
6.6.2. Objective
The purpose of this test is to verify that the KRG-10 can works properly
No. Item Description Manufacturer Model Qty
1 Radar Level Transmitter Tokyo Keiki KRG-10-NN04HV-AA 1

6.6.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside
Transmitter to 24 VDC power
source.
2 Turn on the power supply. Power on Transmitter display is on.

3 Enter “Calibration” menu

through the buttons on the
display.
4 Ensure that Fixed Current Output
is set at 4 mA.
5 Enter “Calibration – 4 mA
Calibration” menu through the
buttons on the display.
6 Simulate 0, 7.5, 15, 22.5, and 30 Analog Output Loop Check mA actual output value =
m. Put the test pin of reference value.
multimeter/CA 71 to terminal 1
(+) and 2 (-) of the transmitter.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.7. Magnetic Flowmeter

6.7.1. Outline
This chapter is to check functional test and Power ON the Flowmeter that used AXW300,
AXW400, AXW600, AXW10 and AXW4A
6.7.2. Objective
The purpose of this test is to verify that the Flowmeter can works properly
No. Item Description Manufacturer Model Qty
1 Magnetic Flowmeter, 300mm Yokogawa AXW300-WW000CE2UL110B- 1
NNNNN
2 Magnetic Flowmeter, 400mm Yokogawa AXW400-WW000CE1HL110B- 1
NNNNN
3 Magnetic Flowmeter, 600mm Yokogawa AXW600W-WNHL1N-CE2N-0NB 3
4 Magnetic Flowmeter, 1000mm Yokogawa AXW10LG-J1HL1N-CE2N-21B 1
(General Purpose)
5 Magnetic Flowmeter, 1000mm Yokogawa AXW10LW-WNHL1N-CE2N-0NB 1
(Submersible)
6 Remote Transmitter Yokogawa AXW4A-G000101JA11 6

6.7.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria
1 Connect Power terminal inside
Transmitter to 24 VDC power
source.
2 Turn on the power supply. Power on Transmitter display is on.

3 Connect transmitter to HHT/PC

based Field Mate Configuration.
4 Simulate at 4, 8, 12, 16, and 20 Analog Output Loop Check mA actual output value =
mA. Check the Field Mate reference value.
display and using multimeter.
COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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6.8. Pressure Transmitter

6.8.1. Outline
This chapter is to check functional test and Power ON the Pressure Transmitter that used
EJA530
6.8.2. Objective
The purpose of this test is to verify that the Flowmeter can works properly
No. Item Description Manufacturer Model Qty
1 Gauge Pressure Transmitter Yokogawa EJA530E-JBS4N-019EN/HE 7

6.8.3. Procedure and Criteria

No. Detail Procedure Checkpoint Acceptance Criteria

1 Connect Power terminal inside
Transmitter to 24 VDC power
source.
2 Turn on the power supply. Power on Transmitter display is on.

3 Connect transmitter to HHT/PC

based Field Mate Configuration.
4 Simulate at 4, 8, 12, 16, and 20 Analog Output Loop Check mA actual output value =
mA. Check the Field Mate reference value.
display and using multimeter.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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7. STARDOM PLC IO Check

7.1. Loop Check

7.1.1. Outline
All I/O cards and modules installed in the STARDOM PLC are confirmed functional by YIN
QA dept. The I/O check is performed to verify the functionality of the IO cards. The I/O check
is also performed to verify I/O’s are correctly assigned in the STARDOM PLC.
7.1.2. Objective
To verify STARDOM PLC input and output signals, circuits and their assignment in the
STARDOM PLC.
7.1.3. Reference
• Input-Output Assignment & Node Loading (Doc. No. WTP WSKS-VD-LST-001)

7.1.4. Procedure
Analog input:
Simulate appropriate analog input signals at the terminals using the portable calibrator and
record corresponding STARDOM PLC reading displayed in the corresponding faceplate at
the HMI. For Analog Input points, 3 input signals shall be simulated:
• signal 1 = 0% 4.00 mA
• signal 2 = 50% 12.00 mA
• signal 3 = 100% 20.00 mA
Analog output:
From the faceplate at the HIS, set the output (MV) of the tag and measure the corresponding
signal output at the output terminals (in STARDOM PLC Panel) using an ampere meter. For
Analog Output points, 3 output signals shall be set:
• signal 1 = 0.1%
• signal 2 = 50%
• signal 3 = 99.9%
Digital input:
Open or close the input point at the input terminals (in STARDOM PLC Panel) and record
the status indication for the corresponding tag faceplate at the HIS. For Digital Input points,
2 input states shall be simulated:
• signal 1 = 0 or open contact input signal
• signal 2 = 1 or close contact input signal
Digital output:
Set or reset the output point through the faceplate at the HIS and test the status of the output
point at the output terminals for the corresponding tag. For Digital Output points, 2 output
states shall be set:
• signal 1 = 0 or open contact output
• signal 2 = 1 or close contact output
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7.1.5. Criteria

1. HARDWARE ACCURACY CRITERIA

Analog Inputs : - F3AD08-4W 4mA = 0%
12mA = 50%
20mA = 100%

Accuracy : +/- 16 µA

Digital Inputs : contact close = on

contact open = off

Digital Outputs : on = contact close (energize)

off = contact open (de-energize)

2. SOFTWARE ADDRESS CRITERIA

Check that the signals are displayed on the correct tag according to the hardware specifications.

3. SOFTWARE DETAILED SPECIFICATIONS DEFINITION

Check the following definitions of each loop.
1. Range
2. Engineering units
3. Security level
4. Square root or linear

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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8. CI SERVER HMI Graphic Test

8.1. Outline
This chapter gives specifications of the tests in graphic. It tests the following functionality:
• selection of graphic via the navigation bar and graphic link
• selection of various symbol on graphic
• graphics contents: symbols, formats, colours and dynamics
• graphic display performance
• graphic display positions

8.2. Reference:

• HMI Graphic Printout (Doc.No. : WTP WSKS-VD-DWG-002)

• P&ID Drawing

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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8.3. Selection of Overview Graphics

8.3.1. Procedure
During this test, the contents of the schematics should be checked against the approved schematic
drawing.

No. Schematic Results

1 Graphic Display for Overview SPAM WOSUSOKAS PASS / FAIL

2 Graphic Display for Intake PASS / FAIL

3 Graphic Display for IPA A, B, C PASS / FAIL

4 Graphic Display for Koagulasi IPA A, B, C PASS / FAIL

5 Graphic Display for Dosing Chemical PASS / FAIL

6 Graphic Display for Flokulasi IPA A, B, C PASS / FAIL

7 Graphic Display for Sedimentasi IPA A, B, C PASS / FAIL

8 Graphic Display for Filtrasi IPA A, B, C PASS / FAIL

9 Graphic Display for Reservoir PASS / FAIL

10 Graphic Display for SDB PASS / FAIL

8.3.2. Criteria
The Selection of Schematics via the Main Menu Test should been done successfully.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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8.4. Selection of Link Graphics

8.4.1. Procedure
Click on every symbol which content link to other schematic diagram.

No. Schematic Results

1 Object Linked to call up Valve Faceplate PASS / FAIL

2 Object Linked to call up Pump Faceplate PASS / FAIL

3 Object Linked to call up Filter Faceplate PASS / FAIL

4 Object Linked to call up Field Instrument Faceplate PASS / FAIL

5 Arrow link object to the other page PASS / FAIL

6 Button link object to the other page PASS / FAIL

8.4.2. Criteria
The selection of schematics via the schematic selection panel test should been done
successfully

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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8.5. Selection of Indication in Graphic

8.5.1. Procedure
Click on every symbol which data indication in each schematic diagram.

No. Schematic Results

1 Indication status of valves PASS / FAIL

2 Indication status of pumps PASS / FAIL

3 Indication status for tanks PASS / FAIL

4 Indication status for alarms PASS / FAIL

8.5.2. Criteria
The selection of data indication in Schematic graphic test should been done successfully

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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9. APPLICATION SOFTWARE TEST

9.1. SOFTWARE SEQUENCE

OUTLINE: Application software inspection for SPAM REGIONAL WOSUSOKAS Project

shall involve functionality check for :
1. Software Sequence(Base on Narrative Process)
2. Message generation of sequence messages, annunciator messages,
operator guide message, etc.
3. Any other specific requirements.

OBJECTIVE: 1. The purpose of this test is to verify that the specified control configurations
perform as defined in the approved functional specifications.

REFERENCE: 1. P & ID.

2. Control Narrative

PROCEDURE: 1. Simulate input and/or output signals to check the logic function, calculation
sequence function, etc.
2. Check that valves are shut/open, pumps are started/stopped, appropriate
alarm messages are displayed etc.
3. Check that appropriate graphic pages for related status indication.
4. Check the valve action (DIR/REV) of SIO instrument block for ON/OFF valves.

CRITERIA: Ensure that the sequence functions, calculations etc, work as per approved logic.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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10. COMMUNICATION TEST

10.1. Communication Between Subsystem and Server

10.1.1. Outline
This chapter gives specifications of the tests in graphic. It tests the following functionality :
All Pump and Valve to CI Server at SPAM Wosusokas, In this case communication both of them
using protocol Modbus RTU.

10.1.2. Reference
System Configuration (Doc.No. : WTP WSKS-VD-DWG-001)

10.1.3. Criteria
Communication between all Subsystems and CI SERVER should been done successfully.

COMMENTS:

TEST RESULT : PASS / FAIL

BPPW JAWA TENGAH :

PT. Adhi Karya :
PT. Yokogawa Indonesia :
Date / Time :
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11. Appendix

11.1. Appendix A – CERTIFICATE OF FACTORY ACCEPTANCE TEST (FAT)

PROJECT : SPAM REGIONAL WOSUSOKAS

PROJECT No. : E360781Y00

CUSTOMER : PT ADHI KARYA.

END-USER : BPPW JAWA TENGAH

SYSTEM : STARDOM – CI SERVER

[ COMMENTS ]

Result : Pass / Fail

Remarks :

BPPW JAWA TENGAH PT. Adhi Karya

Signature : Signature :

Date : Date :

PT. Yokogawa Indonesia

Signature :

Date :
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11.2. Appendix B – RELEASE NOTE FOR SHIPMENT

PROJECT : SPAM REGIONAL WOSUSOKAS

PROJECT No. : E360781Y00

CUSTOMER : PT ADHI KARYA.

END-USER : BPPW JAWA TENGAH

SYSTEM : STARDOM – CI SERVER

This is to certify that it is mutually agreed by all parties that all items covered under the above
Purchase Orders can be released for shipment, subject to fulfillment by Yokogawa of all actions
required to be completed prior to shipment, as per the "Punch List".

[ COMMENTS ]

Result : Pass / Fail

Remarks :

BPPW JAWA TENGAH PT. Adhi Karya

Signature : Signature :

Date : Date :

PT. Yokogawa Indonesia

Signature :

Date :
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11.3. Appendix C – FAT Schedule

FAT Schedule

Following are schedule of SPAM REGIONAL WOSUSOKAS Project Factory Acceptance

Test (FAT) for Hardware and Sofware.

Day Date Agenda Hardware Software Remarks

• Visual Check
• Visual check as per
Hardware
Opening Bill Of Material and
• Visual Check
1 Meeting Hardware
Field Instrument
& FAT • Summary &
• Summary &
Punchlist
Punch list

• Logic Test
• Check HMI
• Logic Test comply
Graphic
with graphic test
2 FAT • Check Logic
• Sequence test
• Summary &
comply with
Punch list
narrative

• Check Logic • Logic Test

FAT & • Summary & • Logic Test comply
3
Closing Punch list with graphic test
• Closing FAT • Closing FAT
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11.4. Appendix D – Punch List Format

Punch List Format
This will be issued during the FAT for recording discrepancies and for corrective action.

TEST INCIDENT REPORT Test Incident Report No.:

Project: SPAM REGIONAL WOSUSOKAS Test Phase: FAT

Test Name: Date of Incident: (dd-mmm-yy)

Test Document No: Test Sheet / Step No.:

Test Requirement/ specification :

Addition
Correction
Modification

Test Incident : Observed By Signature

(Name)

Company :
Witnessed By Signature
(Name)

Company :
Solution:

Names Company Signatures Date

Originator (Name)

Approval (Name)
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11.5. Appendix E – Test Equipment for FAT

Test Equipment for FAT
The following types of test equipment will be used for the tests:
• Calibrator
• Digital Multi-meter
• Tool Set
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11.6. Appendix F – STARDOM PLC I/O Check Sheet

STARDOM PLC I/O Check Sheet.

The corresponding check sheet for the I/O loading inspection for will be supplied and used
here.