Genius 1050, 1051/61, 1052 & 1053

User Manual

Genius1050-1051-1052-1053-1061 User Manual Rev 1 PN UM-0002 09/06/16

Contents
User Manual 1
Change History 3
How to use this Manual 3
Introduction 4
Warranties and Liabilities 5
Safety Notices 6
Symbols 6
Safety Notice to Users 6
Declaration of Conformity 7
Environmental Declaration 8
Technical Specification 9
Unpacking 13
Fittings Kit Contents 14
Installation 15
Generator Environment 15
Generator Overview 16
Drain Connection 19
Electrical Connection 20
Start-Up Sequence 21
Connecting to the application 22
Tubing Lengths 22
Genius 1051/61 Gas Flow Combinations 23
Air Selector Switch 23
Normal Operation 24
On Demand Gas 24
Generator Cycling 24
Unusual Operation 24
Service Requirements 25
Service Schedule 25
Service Indication 26
Stage 1 26
Stage 2 26
Service Indication Reset 26
Peak Protected 27
Cleaning 28
High Duty Indication 29
High Duty Indication Reset 29
Indication of Fault 29
Troubleshooting 30

Page 2
Change History
Rev Comment Name Date

How to use this Manual

This manual is intended for end users and has been written as a reference document
where you can skip to the relevant information.
Users can refer to the contents page to find the relevant information.
Please review each of the following sections carefully.
Thank you for selecting Peak Scientific to meet your gas generation needs, and should
you require any further assistance or support please do not hesitate to contact Peak
Scientific or the Peak Partner from which you purchased your generator.

Page 3
Introduction
The Genius 1050, 1051/61, 1052 & 1053 have been developed to cater for the gas
requirements of specific LCMS, and other applications, models.
Depending on model, these generators provide a source of nitrogen gas or nitrogen
and dry air with other features including:

• Small in size – fits under a standard lab bench

• Anti- vibration – maximum reduction of vibration

• Service indication – allowing you to plan your maintenance and keep your
application uptime at a maximum

• Improved drainage – reduction of moisture carry over and thus increased

reliability

• Re- heat technology – improves membrane performance and reliability

• Robust control system – improves safety and reliability of units

With the generators based on proven technology, they selectively remove oxygen,
moisture and other gases to leave clean, dry, phthalate free nitrogen gas or nitrogen
and dry air (depending on model). Two internal air compressors make these units
independent from in- house air supplies and fitted castors allow the user to easily
position the units in the lab.

To ensure the generator models meet our high expectations with regards to reliability
and performance, we have tested them extensively at our manufacturing plant and with
end users around the world to ensure reliability and longevity of the system.

Page 4
Warranties and Liabilities
1. The Company warrants that it has title to the Goods.
2. Subject to the provisions of this clause the Company warrants that the Goods
shall comply in all material respects with any specification referred to in the Order
Confirmation (as the same may be amended) and shall, subject thereto, be free
from defects in material and workmanship for the lesser of a period of twelve
months from the date of delivery or thirteen months from the date of dispatch
from the factory.
3. Save as provided in this clause and except where the Goods are sold to a person
dealing as a consumer (within the meaning of the Unfair Contract Terms Act
1977) all warranties, conditions or other terms implied by statute or common
law are hereby expressly excluded save to the extent they may not be lawfully
excluded. When the Goods are sold to a consumer within the meaning of the Unfair
Contract Terms Act 1977 their statutory rights are not affected by the provisions of
this clause.
4. In the event of the Customer making a claim in respect of any defect in terms of
clause 2 hereof the Customer must.
1. Reasonably satisfy the Company that the Goods have been properly installed,
commissioned, stored, serviced and used and without prejudice to the generality
of the foregoing that any defect is not the direct or indirect result of lack of repair
and/or servicing, incorrect repair and/or servicing, use of wrong materials and/or
incorrect spare parts
2. Allow the company to inspect the Goods and/or any installation and any relevant
packaging as and when reasonably required by the Company.
5. Subject to the Company being notified of any defect as is referred to in sub-
clause 2 hereof within a reasonable time of it becoming apparent and subject always
to the terms of sub-clause 4 hereof, the Company shall, in its option, replace or
repair the defective Goods or refund a proportionate part of the Price. The Company
shall have no further liability to the Customer (save as mentioned in sub-clause 6
hereof).
6. The Company shall be liable to indemnify the Customer in respect of any claim
for death or personal injury to any person in so far as such is attributable to the
negligence or breach of duty of the Company or any failure by the Company to
comply with the provisions of sub-clause 2 hereof.
7. Save as provided in sub-clause 2 hereof the Company shall not be liable in respect
of any claim by the Customer for costs, damages, loss or expenses (whether direct,
indirect, consequential or otherwise) or indemnity in any respect howsoever arising
including, but not by way of limitation, liability arising in negligence (other than
pursuant to clause 6 above) that may be suffered by the Customer or any third
party.

Page 5
Safety Notices
Peak Scientific Instruments cannot anticipate every possible circumstance which may
represent a potential hazard. The warnings detailed within this manual refer to the most
likely potential hazards, but by definition cannot be all inclusive. If the user employs
an operating procedure, item of equipment or a method of working which is not
specifically recommended by Peak Scientific, the user must ensure that the equipment
will not be damaged or become hazardous to persons or property.

Symbols
This manual uses the following symbols to highlight specific areas important to the safe
and proper use of the generator.

A WARNING notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause
personal injury or in the worst case death. Do not proceed beyond a WARNING
WARNING notice until the indicated conditions are fully understood or met.

A CAUTION notice denotes a hazard. It calls attention to an operating procedure,

process or similar, which if not correctly performed or adhered to, could cause
damage to the generator or the application. Do not proceed beyond a CAUTION
CAUTION notice until the indicated conditions are fully understood or met.

Caution, risk of electric shock. Ensure power to the generator has been removed
before proceeding.

Safety Notice to Users

These instructions must be read thoroughly and understood before
installation and operation of your Peak Generator. Use of the generator
in a manner not specified by Peak Scientific MAY impair the SAFETY
WARNING provided by the equipment.

When handling, operating or carrying out any maintenance, personnel

must employ safe engineering practices and observe all relevant local
health and safety requirements and regulations. The attention of UK
users is drawn to the Health and Safety at Work Act 1974, and the
WARNING
Institute of Electrical Engineers regulations.

If the equipment is used in a manner not specified by the manufacturer,

the protection provided by the equipment maybe impaired.
WARNING

Page 6
Declaration of Conformity

We Peak Scientific Instruments Ltd.

Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Declare that:

Equipment: Nitrogen Generator/Nitrogen & Dry Air Generator

Models: Genius 1050, 1051/61, 1052 & 1053

To which this declaration relates, is in conformity with the applicable EC directives,

harmonized standards, and other normative requirements.

• Low Voltage Directive 2014/35/EU

EN 61010-1: 2010 Electrical Equipment for measurement, control and laboratory use.

• Electromagnetic Compatibility Directive 2014/30/EU

EN 61326-1: 2013 Electrical Equipment for measurement, control and laboratory use.

• FCC47 CFR Part 15 Class B

Unintentional radiators; Conducted and Radiated emissions limits.

All evaluation, testing and certification issued by:

Nemko Canada Inc.

303 River Road, Ottawa
Ontario, Canada
K1V 1H2

Signed: Name: Chris Pugh

Date: 18/05/2016 Position: Engineering & Operations Director

Page 7
Environmental Declaration

We Peak Scientific Instruments Ltd.

Of Fountain Crescent, Inchinnan, Renfrewshire, PA4 9RE
Declare that:

Equipment: Nitrogen Generator/Nitrogen & Dry Air Generator

Models: Genius 1050, 1051/61, 1052 & 1053

Is fully compliant with the following Directives

• 2012/19/EU WEEE (Waste of Electrical and Electronic Equipment)

• 2011/65/EU RoHS 2 (Restriction of Hazardous Substance)

Peak Scientific Instruments Ltd fully complies with its obligations towards the European
WEEE (Waste of Electrical and Electronic Equipment) Directive 2012/19/EU. These
obligations are being met within the B2B compliance group.

Peak Scientific Instruments Ltd has developed all reasonable ‘due diligence’ controls to
ensure that our products comply with the principles and requirements of the European
recast RoHS (Restriction of Hazardous Substances) Directive 2011/65/EU. Similar
directives in the United States and China, for example, have also been captured within
this program.

Where a specific certificate of compliance is required, this can be requested, on

a product serial number basis, directly from Peak Scientific Instruments Ltd, by
contacting us through our website on www.peakscientific.com

Signed: Name: Chris Pugh

Date: 18/05/2016 Position: Engineering & Operations Director

Page 8
Technical Specification
Genius 1050
Environment

Minimum Operating Ambient Temperature 5°C (41°F)

Maximum Operating Ambient Temperature 35°C (95°F)
Maximum Altitude 2000 m
Maximum Relative Humidity 80% Non-Condensing
Minimum Storage Temperature* -20°C (-4°F)
Maximum Storage Temperature* 60°C (140°F)
*NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature
for a minimum of 3 hours before operation.

Generator Outlets

Maximum Gas Output Pressure 6.9 bar (100 psi)

Maximum Outlet Flow Rate 32 L/min (1.13 cfm)
Maximum Dewpoint ≤-50°C (-58°F)
N2 Purity ≤5%
Particles <0.01µm
Phthalates NONE
Suspended Liquids NONE
Gas Outlets 1 x ¼” BSPP
Drain outlet 1 x ¼” BSPP
Pressure gauges 1

Electrical Requirements

Voltage 230 VAC ± 10%

Frequency 50/60 Hz
Current 7 Amps
Input Connection C20 Plug
Power Cord (Supplied) C19 socket to local connection (13A minimum)
Pollution Degree 2
Insulation Category II

General

Dimensions cm (inches) WxDxH 60 x 75 x 71.2 (23.6 x 29.5 x 28)

Generator Weight Kg (lbs) 115.5 (246)
Shipping Weight Kg (lbs) 137 (302)

Page 9
Technical Specification
Genius 1051/61
Environment

Genius 1051 Genius 1061

Minimum Operating Ambient Temperature 5°C (41°F)
Maximum Operating Ambient Temperature 35°C (95°F)
Maximum Altitude 2000 m
Maximum Relative Humidity 80% Non-Condensing
Minimum Storage Temperature* -20°C (-4°F)
Maximum Storage Temperature* 60°C (140°F)
*NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature
for a minimum of 3 hours before operation.

Generator Outlets

Maximum Gas Output Pressure 6.9 bar (100 psi)

Maximum Nitrogen Outlet Flow Rate with 25 L/min (0.88 cfm) with 0 L/min Dry Air**
Maximum Dry Air Outlet Flow Rate 25 L/min (0.88 cfm) with 0 L/min Nitrogen**
** up to 25LPM of Air & Nitrogen
Maximum Dewpoint -50°C (-58°F) N2 / -20°C (-4°F) Dry Air
N2 Purity ≥97%
Particles <0.01µm
Phthalates NONE
Suspended Liquids NONE
Gas Outlets 2 x ¼” BSPP
Drain outlet 1 x ¼” BSPP
Pressure gauges 2
Air shut-off switch Yes

Electrical Requirements

Voltage 230 VAC ± 10% 100 VAC ± 10%

Frequency 50/60 Hz 50/60 Hz
Current 7 Amps 11.5 Amps
Input Connection C20 Plug
Power Cord (Supplied) C19 socket to local connection (13A minimum)
Pollution Degree 2
Insulation Category II

General

Dimensions cm (inches) WxDxH 60 x 75 x 71.2 (23.6 x 29.5 x 28)

Generator Weight Kg (lbs) 118.5 (261)
Shipping Weight Kg (lbs) 144 (317)

Page 10
Technical Specification
Genius 1052
Environment

Minimum Operating Ambient Temperature 5°C (41°F)

Maximum Operating Ambient Temperature 35°C (95°F)
Maximum Altitude 2000 m
Maximum Relative Humidity 80% Non-Condensing
Minimum Storage Temperature* -20°C (-4°F)
Maximum Storage Temperature* 60°C (140°F)
*NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature
for a minimum of 3 hours before operation.

Generator Outlets

Maximum Heating Outlet Flow Rate 20L/min (0.703cfm) @ 2.07 bar (30psi)
Maximum Cooling Outlet Flow Rate 12L/min (0.424cfm) @ 1.38 bar (20psi)
Maximum Dewpoint ≤-50°C (-58°F)
N2 Purity ≤5%
Particles <0.01µm
Phthalates NONE
Suspended Liquids NONE
Gas Outlets 2 x ¼” BSPP
Drain outlet 1 x ¼” BSPP
Pressure gauges 1

Electrical Requirements

Voltage 230 VAC ± 10%

Frequency 50/60 Hz
Current 7 Amps
Input Connection C20 Plug
Power Cord (Supplied) C19 socket to local connection (13A minimum)
Pollution Degree 2
Insulation Category II

General

Dimensions cm (inches) WxDxH 60 x 75 x 71.2 (23.6 x 29.5 x 28)

Generator Weight Kg (lbs) 119.5 (263)
Shipping Weight Kg (lbs) 145 (319)

Page 11
Technical Specification
Genius 1053
Environment

Minimum Operating Ambient Temperature 5°C (41°F)

Maximum Operating Ambient Temperature 35°C (95°F)
Maximum Altitude 2000 m
Maximum Relative Humidity 80% Non-Condensing
Minimum Storage Temperature* -20°C (-4°F)
Maximum Storage Temperature* 60°C (140°F)
*NOTE – When taken out of storage the Generator should be allowed to acclimatize at room temperature
for a minimum of 3 hours before operation.

Generator Outlets

Maximum Gas Output Pressure 690 kPa (100 psi)

Maximum Outlet Flow Rate 16 L/min (0.56 cfm)
Maximum Dewpoint ≤-50°C (-58°F)
N2 Purity ≤1%
Particles <0.01µm
Phthalates NONE
Suspended Liquids NONE
Gas Outlets 1 x ¼” BSPP
Drain outlet 1 x ¼” BSPP
Pressure gauges 1

Electrical Requirements

Voltage 230 VAC ± 10%

Frequency 50/60 Hz
Current 7 Amps
Input Connection C20 Plug
Power Cord (Supplied) C19 socket to local connection (13A minimum)
Pollution Degree 2
Insulation Category II

General

Dimensions cm (inches) WxDxH 60 x 75 x 71.2 (23.6 x 29.5 x 28)

Generator Weight Kg (lbs) 120 (246)
Shipping Weight Kg (lbs) 146 (322)

Page 12
Unpacking
Although Peak Scientific takes every precaution with safe transit and packaging, it is
advisable to fully inspect the unit for any sign of transit damage.
Check ‘SHOCKWATCH’ and ‘TIP-N-TELL’ labels for signs of rough handling prior to
unpacking.

Any damage should be reported immediately to the carrier and Peak Scientific or the
Peak Partner from where the unit was purchased.

Follow the unpacking instructions posted on the side of the crate. It will require two
people to remove the unit from the shipping crate and to manoeuvre the generator to
the desired location.
Please save the product packaging for storage or future shipment of the generator.
Note: Included with the generator is a “Fittings Kit” containing mains power leads for
UK, EU & US and also all the required fittings and warranty registration card. Be careful
not to discard these with the packaging.

Page 13
Fittings Kit Contents
Supplied in the Fittings Kit are all the fittings required to connect the generator to the
application. The contents of the Fittings Kit are as follows:

1. 6mm Teflon Tubing* x 3m

2. ¼” Teflon Tubing** x 3m

3. 6mm PE Tubing x 3m

4. ¼” Compression Fitting*** x 1

5. 6mm Push-Fit Fitting**** x 2

6. Flow Control Silencer***** x 1

7. 8mm Hex Key x 1

8. UK Mains Power Cable****** x1

9. EU Mains Power Cable****** x1

10. US Mains Power Cable 230v****** x1

11. JP Mains Power Cable 100v******* x1

All of the generators output ports are located on the output panel at the rear of the
unit.

* x6m with Genius 1051/61 & 52

** Genius 1050 & 53 Only, x6m with Genius 1052

*** Genius 1050 & 53 Only, x2 with Genius 1052

**** x3 with Genius 105/61, x4 with Genius 1052

***** x2 with Genius 1051/61 & 52

****** Genius 1050, 51, 52 & 53 Only

******* Genius 1061 Only

Page 14
Installation
Generator Environment
The generator is designed for indoor use only. It should be installed adjacent to
the application(s) it is supplying. If this is not convenient then the unit can be sited
elsewhere, however, consideration should be made of the lengths of pipe runs as
pressure drops can result from extended runs of pipe.

Performance of the generator (like all sophisticated equipment) is affected by ambient

conditions. Note should also be taken to the proximity of Air Conditioning outlets.
These can sometimes give rise to “pockets” of air with high relative humidity. Operation
of the unit within such a pocket could adversely affect its performance. Consideration
should also be given to the air flow around the unit. It is recommended that an air gap
of 75mm (3”) should be maintained down both sides and at the rear of the unit. Please
refer to the drawing on the following page for the general dimensions of the unit.

Minimum Operating Ambient Temperature: 5 °C (41 °F)

Maximum Operating Ambient Temperature: 35 °C (95 °F)

Page 15
Generator Overview
General Dimensions

600 mm / 23.6” 750 mm / 29.5”

712 mm / 28"
The generator must always be placed on a flat, level surface. Failure to
do so will affect the performance of the generator.
WARNING

Page 16
Genius 1050 & 1053 Rear Connections

Mains Cable
¼" Compression Fitting

6mm Push-Fit Fitting

Genius 1050, 1052 & 1053 Unit Controls

Pressure Gauge
Service LED
High Duty LED

Power Switch

Page 17
Genius 1051/61 & 1052 Rear Connections

6mm Push-Fit Fitting

Mains Cable

¼" Compression Fittings

Genius 1051/61 Unit Controls

Pressure Gauge
Air Selector Switch
Service LED
High Duty LED

Power Switch

Page 18
Drain Connection
Fit the 6mm push fit fitting to the drain port located on the output panel. Tighten
using a 16mm or 5/8” spanner. Use the 6mm tubing to connect this to a suitable drain
connection or container. It should be noted that the Generator can expel a considerable
amount of water from this (dependant on ambient humidity).

If a container is used it should be emptied at regular intervals. The

container must NOT have an air tight seal as water and air are expelled
CAUTION
at pressure.

Page 19
Electrical Connection
Connect the generator to an appropriate 100/110 or 230 volt single-phase supply, refer
to the generator serial plate for input specification and ensure your supply matches the
requirements.

If the appropriate power cord is not supplied; a new plug, rated to at least 12 amps, can
be fitted by a qualified electrician.

This unit is classified as SAFETY CLASS 1. THIS UNIT MUST BE

EARTHED. Before connecting the unit to the mains supply, please
check the information on the serial plate. The mains supply must be of
WARNING the stated AC voltage and frequency.

EARTH/GROUND (E):- Green & Yellow or Green

LIVE (L):- Brown or Black

Neutral (N):- Blue or White

Electrical requirements are 110 or 230VAC nominal +/- 10% depending on chosen
model. However, running continuously at voltages outwith this is not recommended.
Extended periods at extremes can have a detrimental effect on the operation and life of
the generator.

If the equipment is used in a manner not specified by the manufacturer,

the protection provided by the equipment maybe impaired.
WARNING

To ensure that the correct voltage is being supplied to the generator, the generator
comes equipped with an inbuilt voltmeter. This is located on the underside of the
compressor compartment, and will measure and display the mains voltage that is being
supplied to the generator.
The voltmeter should be checked prior to the initial purge of the system.
If the reading is 195V to 219V, then we would highly recommend fitting a Dual Tap
Transformer 06-3200. This can be ordered directly from Peak Scientific.
For Genius 1061 voltage should not be less than 95V.

Page 20
Start-Up Sequence
Before the Generator is connected to the application, the Generator
should be operated in isolation (i.e. not connected to the application)
for thirty minutes. This is to ensure any impurities present are purged
CAUTION from the system. Failure to do this may harm the application.

Before re-connecting the Generator to the mains and switching it on for the isolation
run, it is necessary to fit the silencer to the outlet port of the output panel.

Once this is done, the Generator can be re-connected to the mains and switched on.

Pressure will start to build in the internal storage tanks which can be monitored by
watching the output pressure gauge on the front panel. This will climb to the factory set
pressure as noted in the specifications.

Once this pressure is reached, the compressors will continue to run until the internal
tank upper pressure limit is reached and the compressor has run for a period of at least
two and a half minutes.

The compressors will then rest until the internal tank lower pressure limits is reached.
Once this limit is reached the compressors will switch back on again. This compressor
cycling is normal and will continue throughout the operation of the Generator.

When the system has been operated for a period of 30 minutes, all the internal pipe-
work and storage tanks will have been purged with Nitrogen or Nitrogen and Dry Air.

The Generator is now purged and the tubes can be connected at the rear of the unit.

Page 21
Connecting to the application
Once the initial purge run of 30 minutes has completed, and the generator has been
running for 1 hour, (required to reach purity for the application) it is ready to be
connected to the application(s)

The pressure in the internal storage tanks must be allowed to dissipate

before connecting the generator to the application(s)
CAUTION

Attach the appropriate fitting(s) to the outlet(s) of the generator. Using the tubing
supplied, connect the outlet(s) of the generator to the inlet(s) on the application.

If you require more tubing than is supplied please refer to the Tubing Lengths section.

Once the tubing is connected to the application, please ensure that it

is thoroughly checked for being leak-tight. Even the slightest leak in
the gas supply between the generator and the application can lead to
CAUTION a reduction in efficiency.

Tubing Lengths
The diameter of the tubing which will be connected to the gas outlet is
important and is determined by the length of tubing required. Failure
to follow these recommendations could lead to pressure between
CAUTION generator and application.

< 10 meters: Use ¼”/3⁄16” (¼” O/D, 3⁄16” I/D) P.T.F.E. tubing.

> 10 - 40 meters: Use 3⁄8”/ 5⁄16” (3⁄8” O/D, 5⁄16” I/D). Tubing and fittings not supplied
in the fittings kit.

> 40 metres: Please contact Peak Scientific with the relevant distance and
we will calculate the flow resistance and the tubing size required.

A combination of ¼”/3⁄16” and 3⁄8”/5⁄16” tubing may be used to ensure that there is no large
diameter tubing within the lab (i.e. for the first 20 meters from the generator use 3⁄8”/5⁄16”
and the final 10 meters to the application use ¼”/3⁄16” tubing). Keep the connections and
bends to a minimum.

Page 22
Genius 1051/61 Gas Flow Combinations
The Genius 1051/61 are configured in such a way that it is possible to change the flow
ratio of nitrogen and dry air.
The system is capable of providing a variety of nitrogen and dry air combinations, the
table below illustrates some typical flow combinations.

Typical Flow Dry Air (Lpm) N2 (Lpm) Combined (Lpm)

1 0 25 25
2 5 20 25
3 10 15 25
4 15 10 25
5 20 5 25

The figures shown above should be viewed as an approximation, in that, so long as the
combined sum results in a total of 25Lpm, the combinations are numerous.
The gas flow ratios are automatically controlled by the demand requirements of the
instrument being supplied.

Air Selector Switch

The Genius 1051/61 generators come fitted with an Air Selector Switch on the front
panel of the unit. If the switch is in the OFF position, this will produce a nitrogen supply
only. Turning the switch to the ON position will result in a combination of dry air and
nitrogen, at levels specified by the customer’s instrument.

Page 23
Normal Operation
The generator is designed specifically to minimize operator involvement. Given that the
system is installed as described in earlier sections and is serviced in accordance with
the specified maintenance recommendations (see Service Requirements), then it should
simply be a matter of turning the generator on when it is required.

The generator will automatically produce the factory set flow and pressure as detailed
in the Technical Specifications.

On Demand Gas
The generator produces gas on demand. If the application is operating and requires a
gas flow, the generator will supply this to suit the requirements of the application. If the
application requirement for gas stops, the generator will also stop, once it has reached
its upper set limit in the internal storage tanks. If the demand from the application
starts again, the generator will detect the demand for gas and will automatically start
again to suit the demand.

Generator Cycling
The generator is designed for the internal compressors to cycle. This cycling reduces
the duty (run time) on the compressors. The rate at which they cycle will be dependent
on the gas required to satisfy the demand of the application. If the application demands
the maximum gas flow of the generator, the compressor duty will be higher, (the rest
period in the compressor cycle will be shorter). If the application demand is lower than
the maximum gas flow, then the duty on the compressors will decrease, (the rest period
in the compressor cycle will be longer). If the generator is installed in an extreme en-
vironment or is subjected to low supply voltage or high altitude the compressors may
undergo periods where they do not cycle (see High Duty Indication).

Unusual Operation
If at any time the generator begins to emit excessive noise or vibration, then it should
be switched off and you should contact Peak Scientific or the Peak Partner from which
the generator has been purchased.

Page 24
Service Requirements
Service Schedule
Purchase Interval Component Part No. Qty.
Genius 1050 & 1053 Annual Filter Service Kit

Kit Includes; 08-4344 1

2 x Coalescing Filter Element
1 x Inlet Filter Element
Genius 1051/61 Annual Filter Service Kit

Kit Includes;
2 x 1st Stage Duplex Filter Element 08-8352 1
2 x 2nd Stage Duplex Filter Element
1 x Inlet Filter Element
12 Months 1 x RAC Filter Element
Genius 1052 Annual Filter Service Kit

Kit Includes;
2 x Coalescing Filter Element 08-4780 1
1 x Inlet Filter Element
1 x RAC Filter Element

Compressor Assembly 1050/1051/1052/1053 08-8316 2

Compressor Assembly 1061 08-8269 2

Alternative to
Compressor Compressor Re-Fit Kit 06-8320 2
Assembly *
* Compressors can be re-fitted as an alternative to replacement up to a maximum of
3 times, this is a more cost effective solution, however a degree of technical expertise
is required and can be time consuming. Please contact your service provider for more
information.

Page 25
Service Indication
The generator will notify the user of the service interval for the internal compressors.
The generator has the following Service Indication Stages:-
Stage 1
Once either compressor requires a service the LED indicator (yellow) on the front of the
generator will illuminate.
This is to make the user aware that a service of the generator is due and should be
planned at the earliest convenience. The generator will continue to operate as normal
with the LED on.
Stage 2
If the service is not completed the generator will continue to run. After 2 weeks, the
service LED indicator (yellow) will start to flash.
This is to make the user aware that the service of the generator is now overdue and
must be completed immediately to ensure the continuous trouble free operation of the
generator.
Service Indication Reset
Once the service has been completed the Service Indication LED can be reset in the
main control PLC. This will be performed by the Peak Service Engineer or trained
service representative that completes the service operation.

Page 26
Peak Protected
With Peak Scientific you invest in not only a product but peace of mind. With a network of
certified Peak engineers stationed throughout the globe, Peak’s rapid response team are
never far away and our commitment is to keep your generator running day in, day out,
protecting your laboratory workflow.

[Peak Protected] can provide…

Installation Complete plan Premium Protected

A dedicated Peak engineer will visit Swift response by a Peak Service Guaranteed rapid on-site response
your lab to install and setup your Engineer within 72 hours & planned within 24 hours & planned
generator preventative maintenance preventative maintenance

IQ/OQ Spares Technical Support Hotline

Certified assurance for applications Genuine Peak parts with express Around the clock support by phone
requiring documented qualification delivery, ensuring optimal or online with our global technical
performance and lifetime helpdesk

To find out more about protecting your investment visit: www.peakscientific.com/protected

Page 27
Cleaning
Clean the outside of the generator only using warm soapy water and a clean damp
cloth. Ensure all excess fluid is thoroughly removed from the cloth prior to use.

Cleaning should only be undertaken with the power switched off and
the power cord removed from the rear of the generator.

Under no circumstances should any solvents or abrasive cleaning

solutions be used as these can contain fumes that could be harmful to
CAUTION the generator.

Care should be taken with Leak Detection Liquids.

CAUTION

Page 28
High Duty Indication
The generator has a ‘HIGH DUTY’ indicator on the front panel. This indicator monitors
the running condition of the internal compressors and illuminates when they have been
operating continually for a period of 8 hours.
There are a number of extreme conditions that can affect the duty cycling of the
compressors inside the generator. These extremes include very high ambient
temperatures, low supply voltages, a very high flow requirement and locations of high
altitude. Any one of these or a combination of a number of these extremes can be
evident in a customer site.
While the generator is designed to operate fully in these conditions it should be noted
that the effect of these extremes can force the compressors to run continually. The
compressors are fully capable of running continually with no detrimental effect.
High Duty Indication Reset
If the compressors have been operating continually for a period of 8 hours the indicator
light will be illuminated. Once the compressors return to a cycling mode the indicator
light will automatically switch off. There is no manual intervention required.
Indication of Fault
In most installations the ‘HIGH DUTY’ indicator will never be illuminated. If your
generator has been operating for a significant period of time, then suddenly develops
a ‘HIGH DUTY’ indication with no apparent change in environmental conditions or flow
requirements, it may be indicative of a problem with the system such as an external
leak or imminent compressor failure.
If this is the case you should contact Peak Scientific or your service provider.
It should be noted that the generator will continue to operate so long as it can maintain
pressure during this indication.

Page 29
Troubleshooting
Problem Possible Solution
• Ensure power cord is plugged into the
generator and that the power socket is
turned on.
The generator will not switch on and the • Check the fuse in the power cord plug.
power switch does not illuminate.
• Contact your service provider.

Compressors are running but pressure is not

• Contact your service provider.
building.

• Check pressure gauges are showing

The mass spec is reporting low pressure. normal pressure.
• Contact your service provider.

• A compressor(s) due for service. Contact

Yellow “SERVICE” LED on front panel is on your service provider.
constantly. • Refer to Service Indication section of this
manual for further information.
• A compressor(s) is overdue for service.
Yellow “SERVICE” LED on front panel is Contact your service provider urgently.
flashing. • Refer to Service Indication section of this
manual for further information.
• A compressor(s) has not cycled for a
period of 8 hours. Refer to the High Duty
Indication section of this manual.
Yellow “HIGH DUTY” LED on front panel is on
• Ensure ambient temperatures are within
constantly.
the specification.
• Ensure there are no leaks between the
Generator and the mass spec.

Page 30
 Go Online or Complete and Return
We know that registering any of your recently purchased products is not the
first thing on your mind- but it is very important to both of us. Not all warranties
are alike and Peak Scientific stand out against other gas suppliers as we offer a
comprehensive, quick response, on-site warranty. This means that in the very
unlikely case that your gas generator develops a fault we have rapid support
teams on-hand around the world who are able to come to your lab and get you
back up and running in no time.

Register for your comprehensive 12 month on-site warranty with ease online at
www.peakscientific.com/protected.

Alternatively, you can send the completed form to Peak Scientific by post or
email at [email protected].

Go Online or Complete and Return

You can register for your FREE 12 month Warranty with ease online at
www.peakscientific/protected.

Alternatively, you can send the completed form to Peak Scientific by post or
email at [email protected].

Contact name

Email address

Company

Address

City/town

Postcode

Country

Telephone

Generator serial #

Model type

Installation date
Product Warranty Registration


Do you still use an


alternative gas solution i.e. Yes No
cylinders or bulk liquid?

What gas requirements do

Hydrogen Nitrogen Zero Air
you have in your lab?


Extend your cover with
Peak Scientific offer comprehensive gas generator after sales support packages.
Peak [Protected] aftercare support can guarantee an on-site response within
72 hours*, genuine parts from our ISO9001 approved factory and a 95% first-time
fix rate. See our enclosed Peak [Protected] leaflet for further information.
Important!
You have 1 month to register your Peak Scientific product from the date of installation. Once registered
the warranty will be honoured for a period of 12 months. If you wish to defer the installation of your
generator, you must notify Peak Scientific immediately by emailing [email protected].
For generators that remain unregistered after 1 month from the shipment date, the warranty will be
considered active from the date of factory dispatch.

* Complete Plan only

Important!
You have 1 month to register your Peak Scientific product from the date of
installation. Once registered the warranty will be honoured for a period of 12
months. If you wish to defer the installation of your generator, you must notify
Peak Scientific immediately by emailing [email protected]. For
generators that remain unregistered after 1 month from the shipment date, the
warranty will be considered active from the date of factory dispatch.

Page 31
 Peak Scientific has highly trained, fully certified Field Service Engineers located in over 20 countries
across every continent around the world. This allows us to provide an industry-leading rapid response
service to our customers. With [Peak Protected], your laboratory’s productivity becomes our top
priority.

To discuss Peak Protected generator cover and payment options speak to your local Peak
Representative or for further information contact: [email protected]

Peak Scientific
Fountain Crescent
Inchinnan Business Park
Inchinnan
PA4 9RE
Scotland, UK
Tel: +44 141 812 8100
Fax: +44 141 812 8200

For further information on any of our

generator products please contact
[email protected]

Genius1050-1051-1052-1053-1061 User Manual Rev 1 PN UM-0002 09/06/16