Metran (Products) - en
Metran (Products) - en
best Russian
instruments,
worldwide
experience
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Development history of Metran Industrial Group
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Metran Industrial
PRESSURE TRANSMITTERS TEMPERATURE TRANSMITTERS
Group: Primary
production activities
FLOWMETERS METROLOGY
• Production of measuring
instruments
• Service and comprehensive
engineering
SERVICE Fluid stream control
• Calibration and repair equipment
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Achievements
Russia
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Key Directions & Plans ✓ ✓
PROVIDING IMPORT RESEARCH & NEW PRODUCTS
INDEPENDENCE TO NOW DESIGN UNDER METRAN BRAND
MANUFACTURED PRODUCTS
1 2 3
RE-ENGINEERING. DEEP LOCALIZATION IMPORT INDEPENDENT
LOCAL ASSEMBLY PRODUCTS
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STRUCTURE
METRAN CONTROLS
METRAN PROJECT LLC METRICA LLC METRAN IG IPA LLC СMS LLC
LLC
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Metran 3.0 Focus Areas Measuring Instruments
Control Systems
Software
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17 local
Geography representative offices in Russia
DEVELOPMENT OF
NEW PODUCTS
TESTING NEW
PLATFORMS
TESTING &
CERTIFICATION
Replacing Re-Engineering to Russian Circuit Building an
REPLACEMENT OF Problematic Minimize the Impact Technique: New Independent
Components in of Global Platform Supply Chain
COMPONENTS
Current Designs Microelectronics Development for Import
from Unfriendly Deficits Pressure Transmitter Independence
Countries
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Metran – a World - Class Office
& Manufacturing Facility
Powerful Production High Production The Latest Qualified Personnel Service, Engineering
Base Standards Production & Complex Analytical
Technologies Systems “on a turn-
key basis”
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Timely production of quality products in
accordance with the demand of Russian
Metran operations market, with all associated services
1 Product development
2 Planning
3 Supply chain
4 Technical Department
5 Production
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Test lab
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Calibration
8 Plant service
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Metran Production PRESSURE
TEMPERATURE
INSTRUMENTS.
THERMOWELL
MAIN FOCUS
• Production safety culture support and
FLOW INSTRUMENT METROLOGY
development
• Continuous expansion of production
portfolio
• Ensuring process continuousness
• Minimizing human factor
• Process parameters multistage monitoring
system
• Main process operations automation LEVEL TRANSMITTERS VALVES. REGULATORS
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Featured Technologies
Metran Production
• Powder filling
• Welding: Laser, Argon arc, Roll
• Ultrasonic wash
• Machining • Run-in with pressure and
• Electrical Installation temperature
• Strength and integrity testing
• Induction soldering
• Functional testing
• Spacer fluid filling
• Calibration
• Compounds filling • Flow testing
• Chemical solutions preparation • Characterization and calibrations
Tools
• Kanban principle for optimum • 5S+1 workplace organization
product production start system
• Software for production cycle • FIFO principle (First In First Out)
monitoring at every stage • LEAN
• Red Light system principles
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Production Services
Plant Service
• Instrumentation repair • Spare parts
• Instrumentation modification • Customer feedback
• Regular verification analysis
Test Lab
• Product standard and regular testing • EMC verification benches
• Enhanced investigation testing • Vibration bench
• Over 10 automated testing stations • Reliability test (pressure,
thermal)
Verification
PRIMARY & REGULAR ORGANIZATION OF FIELD
VERIFICATION AT CHELYABINSK VERIFICATION:
PLANT
✓ Development of ✓
design documentation Process development
for equipment
✓ Production equipment
✓ Equipment
maintenance and
manufacturing
repair
Assembly process
Machining Measurements
automation
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Supply chain
Europe
Russia & CIS
2021: 73.67%
✓ Most of components are
2021: 6.30% 2022: 75.51% from the Russian
2022: 3.68% Federation
Emerson Confidential 16
Supplies and production planning
• 5-year marketing forecast for new products launch preparation and long-term
planning of production capacities
• 18-months demand evaluation based on customer feedback, statistics, and
information on the upcoming projects for mid-term production capacities planning
Multi-level and suppliers load planning
planning system • 1-month forecast to define the demand in materials procurement and for production
lines’ load planning
• Weekly production plan for precise definition of production quantities and
nomenclature
www.Metran.com
• www.metran.com – English
version is expected in early
METRAN Industrial Group
2024 YEARS OF INNOVATIONS
Industrial automation solutions and service
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Measuring
Instruments
Metran-150R Pressure Transmitters
Specification
Gauge pressure, absolute pressure, differential pressure, hydrostatic
Measured Parameter
pressure, other pressure-related variables (level, density, flowrate)
Rangeability 100:1
Calibration Period 6 years for 1600 kPa≤Pmax<68,947 kPa / 5 years for Pmax<1600 kPa
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Metran-150 Pressure Transmitters
Specification
Gauge pressure, absolute pressure, differential pressure, hydrostatic
Measured Parameter
pressure, other pressure-related variables (level, density, flowrate)
Rangeability 50:1
Calibration Period: 6 years for 1,600 kPa ≤Рmax <68,947 kPa / 5 years for Рmax <1,600 kPa
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Metran-75 Pressure Transmitters
Specification
Measured Parameter Gage Pressure, Absolute Pressure
Rangeability 20:1
Calibration Period: 5 years for basic design / 3 years for precision Pressure Transmitters
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Metran-55 Pressure Transmitters
Specification
Measured Parameter Gauge pressure, absolute pressure, vacuum, pressure/vacuum
Rangeability 10:1
Indication No indication
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Metran-2700 Temperature Transmitter
RTD’s: Pt100, Pt200, Pt500, Pt1000, 50P, 100P, Cu50, Cu100, 50M, 100M,
Supported Unique Sensor individual static characteristics with PBU; other ohmic signals;
Curves
thermocouples: B, E, J, K, N, R, S, T, L; other mV signals.
Basic Accuracy for Pt100: min. ±0,1 °C; for K type TC: min. ±0,4 °C
Explosion Protection Exia, Exd, Ext, combined (min. –60 °С for all)
Output Parameters Field programing of alarm and saturation levels including Namur NE43
Lifetime 30 years
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Metran-740 Non-Contact Level Transmitters
Expected technical parameters
Measuring range 0 to 40 m
Mass Flow Measurement ±0.1%; ±0.15%; ±0.2%; ±0.35%; ±0.5% for liquid; ±0.75%; ±1.0% for
Accuracy gas
Liquid Density
±0.5 kg/m3; ±1.0 kg/m3; ±2.0 kg/m3
Measurement Accuracy
Pulse, 4 to 20 mA/HART, Modbus, FOUNDATION Fieldbus, Profibus
Output Signals
PA/DP
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Metran-370M Magnetic Flow Meters
Expected technical parameters
Nominal bore 3 to 1000 mm
Flanged, for high pressure, with tapered adapters, for slurry and sludge,
Models
flangeless, sanitary
7 lining materials, 8 electrode materials
Materials
for various applications
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Metran-390M Vortex Flowmeters
Expected technical parameters
Nominal bore 25 to 300 mm
Materials of
Stainless Steel 304, 316L
Construction
Flow Measurement
±0.5% for liquid; ±1.0% for gas, vapor
Accuracy
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Metran-683 HART modem
Specification
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Metran solution for configuration of HART field instruments
Specification
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Wireless Data Collection System Metran-BSSD
APCS
Controller
4-20мА/
HART
Well telemechanics box
• Production and Injection • Wireless Monitoring • Distances of up to 10km, up to 500 points in one network
Wells System • Does not require RFC permission, Range ISM868MHz
• Remote Tanks • Russian components • Open Multi-Vendor Standard LoRaWAN
• Inaccessible Facilities • Metran Own Soft
• Strong & Secure Transmission with AES-128 Encryption
Without Power • Certification for
• APCS Integration / Controllers with Protocols Modbus/OPC
Application in Hazardous
Areas • Adaptation to the Conditions of Extreme North
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Solenoid Valves &
Filters / Regulators
Solenoid and pneumatic valves, filter regulators,
systems and solutions
Solenoid valves Pulse Valves Filter Regulators Solutions
For sale
And more
M518
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Service
and maintenance,
projects
and engineering
Metran Project LLC
Metran Project
Experience
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Metran Project
Key Directions
Project
Service Engineering Production
Management
• Maintenance of the • DCS & Emergency • Project Management • Control Systems
formed installation Protection Control Office
• Analytical Systems
base Systems
• Compliance with PMI
• Metrology Benches
• Installation • Analytical Systems Standard
& Technological
Supervision &
• Wireless Systems & Stands
Commissioning More than 50 service
Solutions
Works specialists • Making Solutions
• Equipment Selection under Technical
• Maintenance of Third- More than 50 Assignment
Party Equipment • Integrated Solutions engineering specialists
under Technical
• Upgrades & 6 Project Chief
Assignment
Modifications Engineers
3 Project Managers
Metran Projects Specialists- are the Successors of Emerson LLC & Metran IG Experience in Project
Execution 36
Engineering support
throughout the cycle
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WE ARE WAITING FOR YOU
AND YOUR COLLEAGUES TO
VISIT METRAN
– SEEING IT ONCE IS WHAT IT
TAKES!
• Individual visit program
• Expert advice
• Production site tour
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