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Metran (Products) - en

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56 views

Metran (Products) - en

Uploaded by

sameer233
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Metran Group,

best Russian
instruments,
worldwide
experience

1
Development history of Metran Industrial Group

Metran 1.0 Metran 2.0 Metran 3.0


– Leading Engineering & –Emerson as an Investor & Strategic – Business reorganization into a
Manufacturing Company based in Partner. Measuring Instruments’ world-class instrumentation company,
Russia & Specialized in Measurement Production Modernization, Global the manufacturer of automation
Solutions. Engineering Center (GEM) & devices and systems for all industries.
Developer of the first Russian smart Customer Support Center Creation,
pressure transmitters. Grand Opening of a New Metran
Supplier of custom-made Office & Manufacturing Facility in
instrumentation for Gazprom PJSC. Russia, Chelyabinsk.

2
Metran Industrial
PRESSURE TRANSMITTERS TEMPERATURE TRANSMITTERS

Group: Primary
production activities

FLOWMETERS METROLOGY

• Production of measuring
instruments
• Service and comprehensive
engineering
SERVICE Fluid stream control
• Calibration and repair equipment

3
Achievements

July 2023 Metran IG became the Winner of


Russian Federation Government Award in
the Field of Quality in 2022
The largest national quality management
project in Russia

According to Customer survey conducted by “Fuel &


Energy Suppliers Center” Rating Agency
Metran IG named the best Russian
manufacturer of Measuring & Control
Equipment and Automation
2018 according to the survey of the Best company 2018 in the category
“Instrumentation”

largest Oil & Gas companies in Russia


2022 according to the survey of
generating and network companies in FUEL AND ENERGY
INDUSTRY RATING
Rating of equipment and catalyst manufacturers
and oil and gas processing engineering
companies
Oil, Gas and Petroleum Refining
2019
Moscow

Russia
4
Key Directions & Plans ✓ ✓
PROVIDING IMPORT RESEARCH & NEW PRODUCTS
INDEPENDENCE TO NOW DESIGN UNDER METRAN BRAND
MANUFACTURED PRODUCTS

EMERSON WITHDRAWAL FROM


RUSSIAN BUSINESS IS
REALIZED BY HANDOVER TO A
SPECIALLY ESTABLISHED
RUSSIAN LEGAL ENTITY.
2022-2023 2024-2025 2026-2027

1 2 3
RE-ENGINEERING. DEEP LOCALIZATION IMPORT INDEPENDENT
LOCAL ASSEMBLY PRODUCTS

5
STRUCTURE

METRAN HOLDING LLC

METRAN CONTROLS
METRAN PROJECT LLC METRICA LLC METRAN IG IPA LLC СMS LLC
LLC

▪ Shut-Off & Control Valves


• Control Systems ▪ Pressure ▪ Metrological • Metrology Equipment &
▪ Regulators
• Analytical Systems ▪ Temperature Benches Laboratories
▪ Actuators
Small & Medium
• Products Machining ▪ Level ▪ Accessories • SI Verification & Calibration
Enterprises ▪ Positioners
• Complete Solutions ▪ Flow ▪ Solenoid Valves Installations & Stands ▪ Service
• Service ▪ Service ▪ Regulators • Metrological Engineering ▪ Spare Parts

6
Metran 3.0 Focus Areas Measuring Instruments

Valves & Regulators

Actuators & Positioners

Solenoid Valves, Filters-Regulators

Control Systems

Projects & Engineering

Software

Service & Maintenance

Sustaining of strengths & experience, providing expertise,


engineering & service to resolve customers’ needs

7
17 local
Geography representative offices in Russia

Business development areas:


• Southeast Asia
• CIS
• Middle East
• South America
8
Engineering Center
World Level of Developments

DEVELOPMENT OF
NEW PODUCTS
TESTING NEW
PLATFORMS
TESTING &
CERTIFICATION
Replacing Re-Engineering to Russian Circuit Building an
REPLACEMENT OF Problematic Minimize the Impact Technique: New Independent
Components in of Global Platform Supply Chain
COMPONENTS
Current Designs Microelectronics Development for Import
from Unfriendly Deficits Pressure Transmitter Independence
Countries

9
Metran – a World - Class Office
& Manufacturing Facility

Ready for product development & production on a new platform

Powerful Production High Production The Latest Qualified Personnel Service, Engineering
Base Standards Production & Complex Analytical
Technologies Systems “on a turn-
key basis”

10
Timely production of quality products in
accordance with the demand of Russian
Metran operations market, with all associated services

1 Product development

2 Planning

3 Supply chain

4 Technical Department

5 Production

6
Test lab

7
Calibration

8 Plant service

11
Metran Production PRESSURE
TEMPERATURE
INSTRUMENTS.
THERMOWELL

MAIN FOCUS
• Production safety culture support and
FLOW INSTRUMENT METROLOGY
development
• Continuous expansion of production
portfolio
• Ensuring process continuousness
• Minimizing human factor
• Process parameters multistage monitoring
system
• Main process operations automation LEVEL TRANSMITTERS VALVES. REGULATORS

• Employees continuous development


• Continuous improvement of processes
• Automated quality control

12
Featured Technologies
Metran Production
• Powder filling
• Welding: Laser, Argon arc, Roll
• Ultrasonic wash
• Machining • Run-in with pressure and
• Electrical Installation temperature
• Strength and integrity testing
• Induction soldering
• Functional testing
• Spacer fluid filling
• Calibration
• Compounds filling • Flow testing
• Chemical solutions preparation • Characterization and calibrations

Tools
• Kanban principle for optimum • 5S+1 workplace organization
product production start system
• Software for production cycle • FIFO principle (First In First Out)
monitoring at every stage • LEAN
• Red Light system principles

13
Production Services

Plant Service
• Instrumentation repair • Spare parts
• Instrumentation modification • Customer feedback
• Regular verification analysis

Test Lab
• Product standard and regular testing • EMC verification benches
• Enhanced investigation testing • Vibration bench
• Over 10 automated testing stations • Reliability test (pressure,
thermal)

Verification
PRIMARY & REGULAR ORGANIZATION OF FIELD
VERIFICATION AT CHELYABINSK VERIFICATION:
PLANT

• Pressure transmitters • Fluid analyzers


• Temperature transmitters (рН, conductivity)
• Level transmitters • Gas analyzers
(chromatographs, gas
• Coriolis, vortex, electromagnetic analyzers)
flow meters 14
Preproduction and Postproduction
Service Technical Department
Preproduction & postproduction full independent cycle

✓ Development of ✓
design documentation Process development
for equipment

✓ Materials selection and


✓ Production software
procurement development

✓ Production equipment
✓ Equipment
maintenance and
manufacturing
repair

Expertise in the following areas:

Welding (argon arc, roll Metrological support Production process digitalization


seam, laser) and monitoring

Assembly process
Machining Measurements
automation

15
Supply chain

Europe
Russia & CIS
2021: 73.67%
✓ Most of components are
2021: 6.30% 2022: 75.51% from the Russian
2022: 3.68% Federation

✓ Russian localization initiatives


continuation
North America
2021: 9.88%
2022: 0.04% Asia ✓ Reorientation
towards the suppliers from
2021: 10.15%
2022: 20.79%
friendly countries

✓ Development of new logistics


routes
Latin America
2021: 0.00%
2022: 0.00%
✓ Increase of the share of
inland logistics routes

Emerson Confidential 16
Supplies and production planning
• 5-year marketing forecast for new products launch preparation and long-term
planning of production capacities
• 18-months demand evaluation based on customer feedback, statistics, and
information on the upcoming projects for mid-term production capacities planning
Multi-level and suppliers load planning
planning system • 1-month forecast to define the demand in materials procurement and for production
lines’ load planning
• Weekly production plan for precise definition of production quantities and
nomenclature

• Reserve stock of components


Inventory
management • Stock breakdown by categories depending on demand
system • Reserve stock of complete pre-assemblies for production

• Statistics-based processing software tools


Digital tools
application • Analytical processing software tools
• Big data processing elements for historical data utilization
17
Director’s parlor:
About us News Careers Contacts Customer Support:

Our new site Products Service Projects Documentation Search

www.Metran.com

• www.metran.com – English
version is expected in early
METRAN Industrial Group
2024 YEARS OF INNOVATIONS
Industrial automation solutions and service

News Subscribe

Metran Industrial Group was titled as Factory service


Metran received special authorization Architecture update of Metran-75 the best Russian instrumentation
for the acquisition of Emerson’s Pressure Transmitter manufacturer in 2022
Russian business

Products We offer a wide range of measurement and analytical technologies to ensure


process clarity.
All products

Pressure transmitters Temperature transmitters Flowmeters Metrology equipment

18
Measuring
Instruments
Metran-150R Pressure Transmitters
Specification
Gauge pressure, absolute pressure, differential pressure, hydrostatic
Measured Parameter
pressure, other pressure-related variables (level, density, flowrate)

2.1 kPa to 68,947 MPa – In-line design


Upper Range Limits
0.125 kPa to 13,789 kPa – Flanged design

Rangeability 100:1

Non-intrinsically safe, intrinsically safe 0Ex ia IIC T4 Ga X, explosion-proof


Explosion Protection
1Ex db IIC T6…T5 Gb X

Indication Built-in LCD (optional)

Process Temperature –40 °С (–55 °С or –60 °C) to +120 °С

–40 °С to +80 °С – Factory default design


Ambient Temperature –55 °С to +80 °С – LT option
–60 °С to +80 °С – BR6 option

Measurement Accuracy ±0.065%; ±0.075%; ±0.2%; ±0.5%

Output Signals 4 to 20 mA/HART5 or HART7

Calibration Period 6 years for 1600 kPa≤Pmax<68,947 kPa / 5 years for Pmax<1600 kPa

20
Metran-150 Pressure Transmitters
Specification
Gauge pressure, absolute pressure, differential pressure, hydrostatic
Measured Parameter
pressure, other pressure-related variables (level, density, flowrate)

4.0 kPa to 40 MPa – In-line design


Upper Range Limits
0.25 kPa to 10 MPa – Flange design

Rangeability 50:1

Non-intrinsically safe, intrinsically safe 0Ex ia IIC T5 Ga X, explosion-proof


Explosion Protection
1Ex db IIC T6…T5 Gb X

Indication Built-in LCD (optional), Russian and English menu

Process Temperature –40 °С (–55 °С) to +120 °С

–40 °С to +80 °С – Factory default design,


Ambient Temperature
–55 °С to +80 °С – LT option

Flow Accuracy ±0.075 %; ±0.2 %; ±0.5 %

Output Signals: 4…20 mA / HART 5

Calibration Period: 6 years for 1,600 kPa ≤Рmax <68,947 kPa / 5 years for Рmax <1,600 kPa

21
Metran-75 Pressure Transmitters
Specification
Measured Parameter Gage Pressure, Absolute Pressure

Upper Range Limits 2.0 kPa to 40 MPa

Rangeability 20:1

Non-intrinsically safe, intrinsically safe 0Ex ia IIС T4 Ga X, explosion-proof


Explosion Protection
1Ex db IIС T6 Gb X

Indication Built-in backlit LCD

Process Temperature –40 °С (–51 °С) to +120 °С

–40 °С to +85 °С – Factory default design


Ambient Temperature
–51 °С to +85 °С (option)
М20х1.5 Fitting, male
Process Connection
½ NPT Fitting, female

Flow Accuracy ±0.075 %; ±0.1 %; ±0.2 %; ±0.5 %

Output Signals: 4…20 mA / HART 7

Calibration Period: 5 years for basic design / 3 years for precision Pressure Transmitters

22
Metran-55 Pressure Transmitters
Specification
Measured Parameter Gauge pressure, absolute pressure, vacuum, pressure/vacuum

Upper Range Limits 0.06 MPa to 100 MPa

Rangeability 10:1

Non-intrinsically safe, explosion-proof 1Ex db IIB+H2 T4 Gb, intrinsically safe


Explosion Protection
0Ex ia IIС T5 Ga X (or 1Ех ib IIС Т5 Gb Х)

Indication No indication

Process Temperature –40 °С to +70 °С

Ambient Temperature –42 °С to +85 °С

М20х1.5 fitting, male


Process Connection
М12х1.5 fitting, male

Measurement Accuracy ±0.15%; ±0.25%; ±0.5%

Output Signals 4 to 20, 0 to 5 mA

Calibration Period 3 years

23
Metran-2700 Temperature Transmitter
RTD’s: Pt100, Pt200, Pt500, Pt1000, 50P, 100P, Cu50, Cu100, 50M, 100M,
Supported Unique Sensor individual static characteristics with PBU; other ohmic signals;
Curves
thermocouples: B, E, J, K, N, R, S, T, L; other mV signals.

Basic Accuracy for Pt100: min. ±0,1 °C; for K type TC: min. ±0,4 °C

Ambient Temperature –40 °С to +85 °С with –51 °С and –60 °С LT options

Explosion Protection Exia, Exd, Ext, combined (min. –60 °С for all)

6 body versions: aluminum, plastic, stainless steel;


Body various installation options and combinations of protection degree and
temperature

Output Signals: 4…20 mA; 4…20 mA / HART 7

Output Parameters Field programing of alarm and saturation levels including Namur NE43

Vibration Resistance GX group as per GOST R 52931

Dust and Moisture


IP65, IP66, IP68 (body-specific)
Protection

Functional Safety SIL 2 / SIL 3

Calibration Period: 5 years

Lifetime 30 years
24
Metran-740 Non-Contact Level Transmitters
Expected technical parameters
Measuring range 0 to 40 m

Measurement Accuracy +10 mm, +5 mm, +3 mm, + 2 mm, +1 mm (based on model)

Materials of Construction Stainless Steel 304, 316L

Case design options Single-section and double-section aluminum

Explosion Protection Non-intrinsically safe and explosion-proof (Exia, Exd)

Process Temperature –40 °С to +250 °С

Ambient Temperature –40 °С to +85 °С (–50, –60 special option)

Process Pressure 0.1 MPa to 10 MPa (based on antenna type)

Process Connection GOST, EN 1092-1 flanges; 1.5’ thread

Output Signals 4 to 20 mA/HART, Modbus, Profibus

Calibration Period 1 year, 3 years

With disassembly, with partial disassembly (w/o depressurization), w/o


Calibration
disassembly
25
Metran-360M Coriolis Flowmeters
Expected technical parameters
Nominal bore 2 to 150 mm

Flow range up to 500 mtph

Mounting Integral and remote

Explosion Protection Non-intrinsically safe and explosion-proof

Process Temperature –196 °С to +350 °С

Ambient Temperature –40 °С to +60 °С

Process Connection EN 1092-1, ASME B16.5, GOST 33259-2015, customized

Mass Flow Measurement ±0.1%; ±0.15%; ±0.2%; ±0.35%; ±0.5% for liquid; ±0.75%; ±1.0% for
Accuracy gas
Liquid Density
±0.5 kg/m3; ±1.0 kg/m3; ±2.0 kg/m3
Measurement Accuracy
Pulse, 4 to 20 mA/HART, Modbus, FOUNDATION Fieldbus, Profibus
Output Signals
PA/DP

Calibration Period 5 years (liquid), 4 years (gas), 1 year (density)

Calibration Wet calibration

26
Metran-370M Magnetic Flow Meters
Expected technical parameters
Nominal bore 3 to 1000 mm
Flanged, for high pressure, with tapered adapters, for slurry and sludge,
Models
flangeless, sanitary
7 lining materials, 8 electrode materials
Materials
for various applications

Explosion Protection Non-intrinsically safe and explosion-proof 1Ex db IIВ T6 Gb X

Mounting Integral and remote up to 100 m, wall-mount transmitter

Process Temperature –20 °С to +180 °С, based on lining material


–50 °С to +60 °С for transmitter
Ambient Temperature
–20 °С to +60 °С for pressure sensor
EN 1092-1, ASME B16.5 up to Class 2500,
Process Connection
custom flanged, flangeless, Tri-Clamp
Flow Measurement
±0.2%; ±0.5%
Accuracy

Output Signals Pulse, 4 to 20 mA/HART, Modbus, Profibus PA, Profibus DP

Calibration Period 5 years

Calibration Wet calibration and simulation method

27
Metran-390M Vortex Flowmeters
Expected technical parameters
Nominal bore 25 to 300 mm

Models Flanged, flangeless

Materials of
Stainless Steel 304, 316L
Construction

Mounting Integral and remote up to 20 m

Explosion Protection Non-intrinsically safe and explosion-proof

Process Temperature –40 °С to +350 °С

Ambient Temperature –55 °С to +60 °С

Process Connection EN 1092-1, ASME B16.5 up to Class 2500, customized

Flow Measurement
±0.5% for liquid; ±1.0% for gas, vapor
Accuracy

Output Signals Pulse, 4 to 20 mA/HART, Modbus

Calibration Period 5 years

Calibration Wet calibration and simulation method

28
Metran-683 HART modem
Specification

Casing ABS plastic


Ingress protection IP20
Ambient Temperature –20 °C to +50 °С
Explosion Protection [Ex ia Ga] IIC according to CU TR 012/2011
Communication interface
HART
with field equipment
Additional Features Sensors are powered from current loop (no need for additional power
supply)

29
Metran solution for configuration of HART field instruments
Specification

Screen 10’’, impact-proof


Ingress protection IP65
Ambient Temperature –20 °C to +50 °С
Operating System Windows 10
Software Provided with transmitter configuration software
Communication interface
HART
with field equipment
Sensors are powered from current loop (no need for additional power
Additional Features
supply)
Compatible with EDD of Metran, Emerson and other manufacturers

30
Wireless Data Collection System Metran-BSSD

Data Collection LoRaWAN 868MНz


Module The Star Topology
4-20мА/
HART
Modbus/OPC

APCS
Controller
4-20мА/
HART
Well telemechanics box

MONITORING TASKS SOLUTIONS ADVANTAGES

• Production and Injection • Wireless Monitoring • Distances of up to 10km, up to 500 points in one network
Wells System • Does not require RFC permission, Range ISM868MHz
• Remote Tanks • Russian components • Open Multi-Vendor Standard LoRaWAN
• Inaccessible Facilities • Metran Own Soft
• Strong & Secure Transmission with AES-128 Encryption
Without Power • Certification for
• APCS Integration / Controllers with Protocols Modbus/OPC
Application in Hazardous
Areas • Adaptation to the Conditions of Extreme North

31
Solenoid Valves &
Filters / Regulators
Solenoid and pneumatic valves, filter regulators,
systems and solutions
Solenoid valves Pulse Valves Filter Regulators Solutions
For sale

327 series 353 series 342 series Actuator control panel

Localization of other ASKO series


Production launch

210 series 238 series 262 to 263 series

Receivers with pulse valves 651-652-653 series Cabinet solutions

214 to 314 series551 to 553 series256 to 356 series

And more
M518

33
Service
and maintenance,
projects
and engineering
Metran Project LLC
Metran Project
Experience

METRAN PROJECT LLC


SUCCESSFUL 125,000
– Automation Expert,
primary instrument supplier,
PROJECTS 100 ENGINEERING
OVER HOURS ANNUALLY
manufacturer of
comprehensive solutions,
process automation solutions, WORK EXPERIENCE
WITH MAJOR EPC
OVER 100
provider of commissioning, REGIONS
CONTRACTORS IN OIL AND
installation and service GAS SECTOR
activities.
TOTAL 100 OVER
STAFF PERSONS

35
Metran Project
Key Directions

Project
Service Engineering Production
Management
• Maintenance of the • DCS & Emergency • Project Management • Control Systems
formed installation Protection Control Office
• Analytical Systems
base Systems
• Compliance with PMI
• Metrology Benches
• Installation • Analytical Systems Standard
& Technological
Supervision &
• Wireless Systems & Stands
Commissioning More than 50 service
Solutions
Works specialists • Making Solutions
• Equipment Selection under Technical
• Maintenance of Third- More than 50 Assignment
Party Equipment • Integrated Solutions engineering specialists
under Technical
• Upgrades & 6 Project Chief
Assignment
Modifications Engineers
3 Project Managers

Metran Projects Specialists- are the Successors of Emerson LLC & Metran IG Experience in Project
Execution 36
Engineering support
throughout the cycle

• Selection of technology and solution • Detailed design


• Development of strategy • Implementation (SW configuration, HW building)
• Development of requirements in • Assembly and production of control cabinets
accordance with GOST standards • Hardware and software testing
• Use of product, solution and service • Supervised installation and FAT
portfolio
• Field services: commissioning and start up

Prefeasibility Study Design Implementation Operation

• Determining scope of works • Regular service


• Architecture design • Support of operations
• Forming functional specifications • Optimization
• Compliance with Russian regulations • Supply of spare parts
• Purchase of equipment and materials

37
WE ARE WAITING FOR YOU
AND YOUR COLLEAGUES TO
VISIT METRAN
– SEEING IT ONCE IS WHAT IT
TAKES!
• Individual visit program
• Expert advice
• Production site tour

38

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