® Drive One • Horizontal Right Angle Shaft Drives • Parts Guide

a good name in industry Type DB • Sizes M1130 – M1210 • Triple Reduction (Page 1 of 4)

Introduction NOTE: It is recommended that the shaft seals be replaced

This literature applies to standard gear drives with ratings, whenever it becomes necessary to disturb a seal in the
speeds, ratios and dimensions as catalogued in current Falk process of disassembling a drive. It is also recommended
selection guides. Refer to Falk for all specials and that the Repair Kit, Ref. No. “RK”, consisting of a full set of
modifications. seals, bearings and bore plugs be considered when
disassembling a drive for servicing.
1. IDENTIFY DRIVE — Give complete data shown on drive
nameplate. Also, give reference numbers, Falk part PINIONS, GEARS & SHAFTS — Replacement of a
numbers, and name of parts required. Drawings and pinion, gear or shaft may also require the replacement of
reference numbers are representative of all sizes and the the respective connected parts. It is recommended that
actual parts may not agree in exact detail for each drive Falk be contacted to help make that determination.
size. Complete nameplate data and parts reference BEVEL GEARING — Bevel gearing is only sold in
number will assure receipt of correct parts. matched sets, Bevel Set Ref. No. 1AB70.
Sample Nameplate FASTENERS — DRIVE ONE fasteners are generally
re-usable. If replacement fasteners are required, consult
the drive service manual for sizing and grade information
for local availability. Falk will of course furnish fastener
® kits if required. Simply identify the part for which they are
required.
SHAFT COUPLINGS & OTHER DRIVE ACCESSORIES
MODEL M1150DBT3AN-36.14-LD0045
— Refer to coupling parts guide or appropriate accessory
M.O.
02-066369-01 RATIO 36.14
product literature for servicing or replacement
S/N
RPM
n1/n2 1750/48.4 APPLIED
POWER 40 HP information.
CATALOG SERVICE
POWER 101 HP FACTOR 2.53 3. ORDER PLACEMENT — Place your order with your local
APPROX.
DATE 05-02 7.5 GAL
OIL
Falk Representative or Distributor. If you need assistance
THE FALK CORPORATION MILWAUKEE, WI Made in U.S.A.
call the number below.
LUBRICATION
FILL TO LEVEL INDICATED WITH HIGH GRADE OIL PER RECOMMEN-
DATIONS IN THE INSTALLATION AND MAINTENANCE INSTRUCTIONS.
DRAIN AND FLUSH EVERY 2500 HOURS OR SIX MONTHS.
Bearing & Seal Identification
Refer to the exploded views on Page 2 to identify the bearings
LOW SPEED SHAFT RPM
BELOW 80 80 AND ABOVE
and oil seals by the parts list Reference Number. Then refer to
AMBIENT ISO AGMA ISO AGMA Tables 2 thru 5, Page 4, to determine the Manufacturer and
TEMP. VG VG Manufacturer’s part number.
-9 TO +16°C (15 TO 60°F) 150 4 150 4
+10 TO +52°C (50 TO 125°F) 320 6 220 5
www.falkcorp.com D003012 Corrosion Protection & Storage
CAUTION: Follow guidelines below to avoid damage to parts.
1. For domestic or indoor storage, Factory provides standard
Drive Identification 24 month protection as boxed or optional 24 month
M1150 DBT 3 AN 36.14 LD0045 protection for individual parts.
Drive Size 2. For export or outdoor storage, Factory provides optional
Drive Type 18 month protection.
No. Reductions/Stages CAUTION: This protection does not cover exposure to
Model elements such as standing water, etc.
Ratio
Assembly Code

2. IDENTIFY INDIVIDUAL PARTS — Use exploded view on

Page 2 to determine Ref. No. of required parts.
5A2

5A4 Ref. No. Part Description

5A3
5A1 Bearing
5A2 Bearing
5A7 5A1 5A3 Gear
5A4 Shaft
5A7 Spacer

5A ASSEMBLY

The Falk Corporation, P.O. Box 492, Zip 53201-0492 163-330

3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 May 2004
Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com Supersedes 12-02
Parts Guide • Drive One • Horizontal Right Angle Shaft Drives ®

(Page 2 of 4) Type DB • Sizes M1130 – M1210 • Triple Reduction a good name in industry

Parts Diagram
TA TAPER
BUSHING
69
47
64
W/O SHAFT 56 4
EXTENSION
55
WITH SHAFT 59 2
EXTENSION 42

TM
54
1
46

®
45

26
25

1AB53

10 1AB51

1AB61
5A2
1AB50
27 5A4
32
1AB62 5A3
5A2
(H
OL
LO
5A4 W ) 5A7 5A1
1AB HS BEARING 5A2
(D 5A3 65
CAGE ASSEMBLY OU
BL
5A4 EE
XT 47 66
)
4A2
5A3 5A7 5A1
4A6 4A5 (SI
NG 54
LE
EX
T) 5A7 42
5A1 59
4A3 55
4A1
(W 56
/O 45
BA
4A3 CK 46
STO
4A1 P)
44 5A LS
(W 120 SHAFT
ITH
BA ASSEMBLY
CK
STO
P)
2A2 4A LS
PINION
2A3/2A4
ASSEMBLY

2A4
2A3 1AB52
2A7

2A6
2A1
25
26

(1AB70 CONSISTS
OF 1AB52 & 1AB53) 2A
INTERMEDIATE
SHAFT

163-330 The Falk Corporation, P.O. Box 492, Zip 53201-0492

May 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131
Supersedes 12-02 Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com
 ® Drive One • Horizontal Right Angle Shaft Drives • Parts Guide
a good name in industry Type DB • Sizes M1130 – M1210 • Triple Reduction (Page 3 of 4)

TABLE 1 — Parts List SHAFT FAN PARTS

Ref. No. Part Description
1 Housing (Consists of Housing, Inspection Cover & all
Hardware) 71
2 Inspection Cover
4 Dipstick
10 Shim-Gasket, H.S. Bearing Cage Carrier
23 Intermediate Retaining Nut Assembly (Incl. Ref. 25, 26 & 70
Hardware) 72
25 Bearing Adjustment Nut
26 Bore Plug
27 Bearing Retention Nut
32 High Speed Oil Seal
40 Low Speed Pinion Retaining Nut Assembly (Incl. Ref. 45,
46 & Hardware)
41 Low Speed Pinion Retaining Nut Assembly (Incl. Ref. 44 &
Hardware)
42 Low Speed Oil Seal
44 Bearing Adjustment Nut
45 Bearing Adjustment Nut
46 Bore Plug
47 Low Speed Oil Seal
50 Low Speed Shaft Retaining Nut Assembly (Incl. Ref. 42,
54, 59 & Hardware)
51 Low Speed Shaft Retaining Nut Assembly (Incl. Ref. 55,
56 & Hardware) ELECTRIC FAN PARTS
54 Bearing Adjustment Nut
55 Bearing Adjustment Nut
56 Bore Plug
59 Grease Purge Cover
60 Hollow Low Speed Shaft Retaining Nut Assembly (Incl.
Ref. 47, 65, 66 & Hardware)
61 Hollow Low Speed Shaft Retaining Nut Assembly (Incl.
Ref. 47, 64, 69 & Hardware) 81
64 Bearing Adjustment Nut
65 Bearing Adjustment Nut
66 Shaft Cover
69 Grease Purge Cover
70 Fan 80
71 Drive Shroud
72 Fan Shroud (Guard)
80 Electric Fan/Motor
81 Drive Shroud
120 Backstop Assembly
RK Repair Kit
1AB HIGH SPEED BEVEL HEAD ASSEMBLY (Incl. Ref.
1AB50 thru 1AB70 & 27)
1AB50 Bearing
1AB51 Bearing
1AB52 Bevel Gear
1AB53 Bevel Pinion
1AB61 Cage, H.S. Bearing Carrier
1AB62 Cage, Seal
1AB70 Bevel Set
2A SHAFT ASSEMBLY (Incl. Ref. 2A1 thru 2A7, Except
1AB52)
2A1 Bearing
2A2 Bearing
2A3 Pinion
2A4 Shaft
2A3/2A4 Pinion & Shaft
2A6 Spacer
2A7 Spacer
4A LOW SPEED PINION ASSEMBLY (Incl. Ref. 4A1 thru
4A6)
4A1 Bearing
4A2 Bearing
4A3 Pinion & Shaft
4A5 Gear
4A6 Spacer
5A LOW SPEED SHAFT ASSEMBLY (Inc. Ref. 5A1 thru 5A7)
5A1 Bearing
5A2 Bearing
5A3 Gear
5A4 Shaft
5A7 Spacer

The Falk Corporation, P.O. Box 492, Zip 53201-0492 163-330

3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone : 414-342-3131 May 2004
Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com Supersedes 12-02
Parts Guide • Drive One • Horizontal Right Angle Shaft Drives ®

(Page 4 of 4) Type DB • Sizes M1130 – M1210 • Triple Reduction a good name in industry

TABLE 2 — Oil Seals/Falk Part Numbers TABLE 3 — Seal Manufacturer’s Part Numbers
L.S. Shaft Manufacturer’s Part No.
Falk Part No.
H.S. Shaft Solid Hollow Chicago Rawhide Transcom
DRIVE (DBC) (DBT)
Ratio D003198 CR33412
SIZE
Reference No. D003199 CR94496
D003200 … T68X90X10VTF
32 42 47 D003345 … T56X70X8VTF
14.0-80.0:1 D003544 D003346 CR23428
1130 D005652
90.0-125:1 D004902 D003434 CR29526
14.0-80.0:1 D005880 D003435 CR70809
1140 D005879 D003544 CR16517
90.0-125:1 D005881
D003719 CR55121 T140X170X12TC
14.0-80.0:1 D003722 D003722 CR20435
1150 90.0-125:1 D004481 D004282
D003723 CR78706
14.0-80.0:1 D003345 D004282 CR66922
1160 D003435
90.0-125:1 D003544 D004283 CR86616
D004481 … T36X52X7VTF
14.0-80.0:1 D003346 D004902 CR10957
1170 D003719 D003723
90.0-125:1 D003722 D005652 CR51182
14.0-80.0:1 D003434 D005879 CR59076
1180 90.0-125:1 D003345 D004282 D004283
D005880 CR18957
11.2-63.0 D007908 D005881 CR12781
1200 D007904 2915147 D007904 CR86616 220X250X15TC
71.0-100.0 D007907
D007907 CR31509 80X100X10VTF
1210 12.5-71.0 D007908 D007908 CR45222
80.0-112.0 D007907 D007904 2915147
2915147 CR1102250 280X320X20TC

TABLE 4 — Bearings/Falk Part Numbers TABLE 5 — Bearing Manufacturer’s Part Numbers

L.S. Shaft Falk Part No. Manufacturer’s Part No.
1st Int. 2nd Int.
H.S. Shaft Solid Hollow D002006 32311 J2
Shaft Shaft
DRIVE (DBC) (DBT) D002007 32314 J2/Q
SIZE Ratio
D002008 32317 J2
Reference No. D002009 30228 J2
1AB50/1AB51 2A1/2A2 4A1/4A2 5A1/5A2 5A1/5A2 D002848 32940
14.0-45.0:1 D004870 D002882 32036X
D004870 D002885 32315
1130 50.0-80.0:1 D003886 D004862 D004862 D002889 32320 J2
D004285
90.0-125:1 D004285 D002898 32318 J2
D002915 32321 J2
14.0-45.0:1 D004870 D003036 32313 J2/Q
D005592
1140 50.0-80.0:1 D005590 D005589 D005589 D003073 32048X
D005591
90.0-125:1 D005591 D003265 32936
D003307 32312 J2/Q
14.0-45.0:1 D002006 D003384 33217 Q
D002006
1150 50.0-80.0:1 D004418 D004236 D004236 D003500 32309 J2/Q
D004419 D003886 33210 Q
90.0-125:1 D004419
D003971 32044X
14.0-45.0:1 D003307 D004029 32316 J2
D003307 D004127 32034X
1160 50.0-80.0:1 D003384 D003265 D003265
D003500 D004236 32934
90.0-125:1 D003500
D004285 32306 J2/Q
14.0-45.0:1 D002007 D004418 33215 Q
D003036 D004419 32308 J2/Q
1170 50.0-80.0:1 D002008 D002009 D002848
D002006 D004862 32926
90.0-125:1 D002006
D004870 33209 Q
14.0-45.0:1 D002885 D005589 32030X
D004029
1180 50.0-80.0:1 D002889 D004127 D003971 D005590 33212 Q
D003036 D005591 32307 J2/Q
90.0-125:1 D003307 D005592 32310 J2/Q
14.0-45.0:1 D003384 D005872 32224
D002898 D007949 32230 J2
1190 50.0-80.0:1 D002915 D002882 D003073
D002885 D007950 32956 C02
90.0-125:1 D002007
11.2-35.5 D002898
D005872
1200 40.0-63.0 D007949 D003971 D007950
D002008
71.0-100.0 D002008
12.5-40.0 D002898
D005872
1210 45.0-71.0 D007949 D003971 D007950
D002008
80.0-112.0 D002008

163-330 The Falk Corporation, P.O. Box 492, Zip 53201-0492

May 2004 3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131
Supersedes 12-02 Fax: 414-937-4359 e-mail: [email protected] web: www.falkcorp.com