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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

CHECK VALVE sw 0.5 - 1.5 CHV 201

CHECK VALVE FLG 2 - 24 CHV 210
BALL
VALVE sw 0.5 - 1.5 BAV 201
BALL
VALVE FLG 1.5 - 12 BAV 210
BALL
VALVE FLG 8 - 24 BAV220
BUTTERFLY VALVE (LUG TYPE) 2 - 24 BUV 213
PLUG VALVE THO 0.5 - 1 PLV 201
PLUG VALVE FLG 1.5 - 6 PLV212
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUITABLE
150 B-22G
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
C.S.GALVANIZED
PIPE
Nom.Oiam. Wall thk. Material Face Code Notes
----------
------------- ------------- ------------------------------ ------------ ------------------- --
0.5 - . 75 3 . 25 mm IS 1239 HEAVY- Gl THO IS 1239 16
1 - 1.5 4 . 05 mm IS 1239 HEAVY- Gl THO IS 1239 16
2 -2.5 4 . 50 mm IS 1239 HEAVY- Gl THO IS 1239 16
3 - 3 4 . 85 mm IS 1239 HEAVY- Gl THO IS 1239 16
4 - 4 5 . 4 mm IS 1239 HEAVY- Gl THO IS 1239 16

FITTINGS
Min.
Nom.Oiam. Wall thk. Material Rating Code Oiam . Notes
------------- ------------------------- ----------------- --------- ----------
-- ------------- --- ---------- --- ------ --
0.5 -
0.5 - 4 AS PIPE IS 1239 HEAVY- Gl # IS 1239 4 16

VALVES
Nom.
Type End Connection Oiam . Code Notes
------------- ----------- ----------
-------------------------- -------------------- -- - -
GATE VALVE THO 0.5 - 4 GAV206
BALL
VALVE THO 0.5 - 4 BAV203
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUIT ABLE
150 B-24
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
c.s.
PIPE
Nom.Diam. Wall thk. Material Face Code Notes
----------
------------- ------------- ------------------------------ ------------ ------------------- --
0.5 - 1.5 SCH 80 API 5L-B SEAMLESS PE ASME B36.10 1
2 - 6 SCH40 API 5L-B SEAMLESS BW ASME B36.10 1
8 - 12 SCH 20 API 5L-B E.R.W. BW ASME B36.10 1
14 - 20 SCH10 API 5L-B E.R.W. BW ASME B36.10 1
24 - 34 SCH STD API 5L-B E.R.W. BW ASME B36.10 1

FLANGE
Nom.Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 24 A105 150 # WN-RF ASME B16.5 1

BLIND FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
--------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 24 A105 150 # RF ASME B16.5

ORIFICE FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ ------------------- --
1 - 24 AS PIPE A105 300# WN-RF ASME B16.36 1

GASKET
Gasket
Flange Gasket Flange Type Code Notes
Diameter Materials Rating
----------------------------
------------ --- --------- ----------------------
0.5 - 24 Compr. Asbestos 150 # IS 2712 Gr. 0/1 ASME B16.21

BOLTSET MATERIALS : BOLTS/NUTS : A193-B7/A194-2H

Flange Flange Flange Codes, Bolts I Nuts Notes
Diameter Rating Face

------------ ----------
0.5 - 24 150 # RF ASME B16.5, STUD BOLTS/B18.2.2 HEAVY HEX
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

FITTINGS BW
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
2 - 24 AS PIPE A234- WPB-SML ASME B16.9 24

FITTINGS SW
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A105 3000 # ASME B16.11 1.5

FITTINGS THO
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A105 3000 # ASME B16.11 1.5

FITTINGS SPECIAL
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
2 - 56 A105 3000 # MSS SP 97 1.5 1'12
2 -
6"- 56 AS PIPE A105 # MSS SP 97 8 1'12

NIPPLES SPECIAL
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

API 5L-B
0.5 - 1.5 SCH 80 SEAMLESS # SPEC. ELEMENT

VALVES
Nom.
Type End Connection Diam . Code Notes

GATE VALVE sw 0.5 - 1.5 GAV201

GATE VALVE FLG 1.5 - 48 GAV 210
GLOBE VALVE sw 0.5 - 1.5 GLV 201
GLOBE VALVE FLG 2 - 12 GLV 210
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

CHECK VALVE sw 0.5 - 1.5 CHV 201

CHECK VALVE FLG 2 - 24 CHV 210
BALL
VALVE sw 0.5 - 1.5 BAV 201
BALL
VALVE FLG 1.5 - 12 BAV 210
BALL
VALVE FLG 8 - 24 BAV220
BUTTERFLY VALVE LUG TYPE 2 - 24 BUV 213
PLUG VALVE THO 0.5 - 1 PLV 201
PLUG VALVE FLG 1.5 - 6 PLV212
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUIT ABLE
150 B-50
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
AISI304
PIPE
Nom.Diam. Wall thk. Material Face Code Notes
----------
------------- ------------- ---------------------------------- ------------- -------------------- --
0.5 - 1.5 SCH 40S A312-TP304 SEAMLESS PE ASME B36.19
2 - 4" SCH 10S A312-TP304 SEAMLESS BW ASME B36.19
6" - 24" SCH 10S A358 Gr304 CL-5 EFW BW ASME B36.19 3

FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
--------------------------- ----------
------------- ------------- --- ---------- ------------ ------------------- --
0.5 - 1.5 AS PIPE A182-F304 150 # WN-RF ASME B16.5
2 - 24 A105 150 # LJ- RF ASME B16.5 9

BLIND FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
--------------------------- ----------
------------- ------------- --- ---------- ------------ ------------------- --
0.5 - 24 A182- F304 150 # RF ANSI B16.5 8

ORIFICE FLANGE
Nom.Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
1 - 24 AS PIPE A182- F304 300 # WN-RF ANSI B16.36

GASKET
Gasket
Flange Gasket Flange Type Code Notes
Diameter Materials Rating

0.5 - 24 Compr. Asbestos 150 # IS 2712 Gr. W/2 Thk. 2 mm ASME B16.21

BOLTSET Materials, Bolts/Nuts : A193-B7/A194-2H

Flange Flange Flange Codes, Bolts I Nuts Notes

Diameter Rating Face
-------------------------------------------------------------------------- ----------
------------ ---------- --------- -- --
0.5 - 24 150 # LJ- RF ASME B16.5 STUD BOLTS/B18.2.2 HEAVY HEX
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

FITTINGS BW
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
2 - 4" AS PIPE A403- WP304-SML MSS SP43 4 9
6" -
6" - 24" AS PIPE A403-WP304-W MSS SP43 24" 9

FITTINGS SW
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A182- F304 3000 # ASME B16.11 1.5

FITTINGS THO
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A182- F304 3000 # ASME B16.11 1.5

FITTINGS SPECIAL
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
2 - 48 A182- F304 3000 # MSS SP 97 1.5 12

NIPPLES SPECIAL
Min.
Nom.Diam. Wall thk. Material Rating Code Diam . Notes

0.5- 1.5 SCH40S A312-TP304 # SPEC. ELEMENT

SEAMLESS
VALVES
Nom.
Type End Connection Diam . Code Notes

GATE VALVE sw 0.5 - 1.5 GAV 501

GATE VALVE FLG 1.5-24 GAV 510
GLOBE VALVE sw 0.5 - 1.5 GLV 501
GLOBE VALVE FLG 2 - 8 GLV 510
CHECK VALVE sw 0.5 - 1.5 CHV 501
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

CHECK VALVE FLG 2 - 24 CHV 510

BALL
VALVE sw 0.5 - 1.5 BAV 501
BALL
VALVE FLG 1.5 - 12 BAV 510
BALL
VALVE FLG 8 - 24 BAV 520
BUTTERFLY VALVE FLG 8 - 48 BUV 510
PLUG VALVE THO 0.5 - 1 PLV 501
PLUG VALVE FLG 1.5 - 6 PLV 510
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUIT ABLE B-70
150
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
C.S.Butly rubber
lined
PIPE
Nom.Diam. Wall thk. Material Face Code Notes
----------
------------- ------------- ------------------------------ ------------ ------------------- --
0.5 - 12" SCH 80 API 5L-B SEAMLESS PE ASME B36.10 1
2 - 6 SCH40 API 5L-B SEAMLESS BW ASME B36.10 1
8 - 12 SCH 20 API 5L-B E.R.W. BW ASME B36.10 1

FLANGE
Nom.Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 24 A105 150 # SO-RF ANSI B16.5 1

BLIND FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
--------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 12" A105 150 # RF ANSI B16.5

GASKET
Gasket
Flange Gasket Flange Type Code Notes
Diameter Materials Rating

0.5 - 12" Asbestos 150 # IS2712 Gr. A/1 , Thk. 2 mm ASME B16.21

BOLTSET MATERIALS : BOLTS/NUTS : A193-B7/A194-2H

Flange Flange Flange Codes, Bolts I Nuts Notes
Diameter Rating Face

------------ ----------
0.5 - 12" 150 # RF ANSI B16.5, STUD BOLTS/B18.2.2 HEAVY HEX

FITTINGS BW
Min.
Nom .Diam. Wall thk. Material Rating Code Diam . Notes
------------- --------------------------- ----------------- --------- ----------
-- ------------- --- ---------- --- ------ --
0.5 -
2 - 12" AS PIPE A234 -WPB-W ASME B16.9 12" 1
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

FITTINGS SW
Min.
Nom .Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A105 3000 # ASME 816.11 1.5

VALVES
Type End Connection Nom.Diam . Code Notes

DIAPHRAGM VALVE FLG 2" - 12" DIV 210

(Rubber lined)
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUIT ABLE B-70A
150
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
C.S.Butly rubber
lined
PIPE
Nom.Diam. Wall thk. Material Face Code Notes
----------
------------- ------------- ------------------------------ ------------ ------------------- --
0.5 - 1.5 SCH 80 API 5L-B SEAMLESS PE ASME B36.10 1
2 - 6 SCH40 API 5L-B SEAMLESS BW ASME B36.10 1
8 - 12 SCH 20 API 5L-B E.R.W. BW ASME B36.10 1

FLANGE
Nom.Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 12" A105 150 # SO-RF ANSI B16.5 1

BLIND FLANGE
Nom .Diam. Bore Material Rating Type Code Notes
--------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
0.5 - 12" A105 150 # RF ANSI B16.5

GASKET
Gasket
Flange Gasket Flange Type Code Notes
Diameter Materials Rating

0.5 - 24" Asbestos 150 # IS2712 Gr. A/1 Thk. 2 mm ASME B16.21

BOLTSET MATERIALS : BOLTS/NUTS : A193-B7/A194-2H

Flange Flange Flange Codes, Bolts I Nuts Notes
Diameter Rating Face

------------ ----------
0.5 - 12" 150 # RF ANSI B16.5, STUD BOLTS/B18.2.2 HEAVY HEX

FITTINGS BW
Min.
Nom .Diam. Wall thk. Material Rating Code Diam . Notes
------------- --------------------------- ----------------- --------- ----------
-- ------------- --- ---------- --- ------ --
0.5 -
2 - 12" AS PIPE A234 -WPB-W ASME B16.9 12" 1
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Vol :II Section:

FITTINGS SW
Min.
Nom .Diam. Wall thk. Material Rating Code Diam . Notes

0.5 -
0.5 - 1.5 A105 3000 # ASME 816.11 1.5

Type End Connection Nom.Diam . Code Notes

DIAPHRAGM VALVE FLG 2" - 12" DIV 210

(Rubber lined)
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

PRESSURE PIPE
RATING CLASS
THE COMPONENTS AND MATERIALS SHOWN BELOW ARE SUIT ABLE
150 B-80
FOR ALL MEDIA AND DESIGN CONDITIONS DESCRIBED UNDER THIS
PIPE CLASS ON THE PIPING CLASS LIST, IN SECTION ONE. MATERIAL TYPE
HOPE
PIPE
Outside
Diam. Wall thk. Material Face Code Notes
----------
------------- ------------- ------------------------------ ------------ ------------------- --
20-
250mm Class 4 HDPE(High density PE IS 4984 1
Polyethylene)

FLANGE
Outside
Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ ------------------- --
20-
250mm Ring type IS 2062 Gr.A 150 # FF
flange to
drg. (RUBBER LINED)
PDS:P1401

BLIND FLANGE
Outside
Diam. Bore Material Rating Type Code Notes
------------------------- ----------
------------- ------------- --- ---------- ------------ -------------------- --
20- PDS:P140
250mm 2 IS 2062 Gr. A 150 # FF ANSI B16.5
(Rubber lined)

GASKET
Gasket
Flange Gasket Flange Type Code Notes
Diameter Materials Rating
---------------------------- ----------
------------ --- --------- ---------------------- ---------------------- --
3/4" - 10" Asbestos 150 # IS2712 Gr. W/2 Thk. 2 mm ASME B16.21

BOLTSET MATERIALS: BOLTS/NUTS: A193-B7/A194-2H

Flange Flange Flange Codes, Bolts I Nuts Notes
Diameter Rating Face
-------------------------------------------------------------------------- ----------
------------ ---------- ---------- -- --
3/4" - 10" 150 # RF ASME B16.5 STUD BOLTS/B18.2.2 HEAVY HEX

FITTINGS
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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

Nom.Diam. Wall thk. Material Type

Fabricated/Forme
3/4" - 10" As per IS 4984 Cl.5 HOPE d*

* For formed bends minimum radius =30

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IOCL, HALDIA Doc No: PC203-5111- PMSNMS-0051 POll, VADODARA
Vol :II Section:

VALVE SPECIFICATION MANUF'S OFFER

VALVE TAG NO. : BAV201 PIPING CLASS : STANDARD :

MFGRS
STANDARD API602-1993(7),API608-1995, RATING : 800# CAT/FLG :
RATING ENDS
API607-1993 ENDS : SW (6)
SIZE RANGE 1/2"- 1.1/2"

CONSTRUCTION

BODY THREE PIECES TYPE,

FULL BORE,
FLOATING BALL
EXTENDED STEM NO.

WRENCH OPERATED YES

GEAR OPERATED NO
FIRE SAFE YES

MATERIALS

BODY A 105

BALL AISI316
BODY SEAT RING PTFE

STEM PACKING PTFE GRAPHITE

STEM 13 Cr.

DESIGN CONDITIONS DESIGN CONDITIONS

Ammonia
Pressure rating API602 Gaseous 40 240
Fluid Kg/cm2g oc Synthesis Gas 31 70

Fuel gas 40 100 Service Air 8 70

Ammonia liquid 30 90 Hydrazine 8 60

NOTES :
1. This valve spec. shall be read in conjunction with technical notes
for valves.

2. Bidder shall clearly write all/any deviation against each part I

material of valve in the space provided for. Wherever bidder
agrees with POll's spec., bidder shall indicate "AGREED"

3. No. cutting I overwriting by bidder on POll's spec. is allowed.

4. Testing shall be as per API 598-1996.

5. Copper and copper alloys not permitted.

6. Valve provided with extended ends, 100 mm long, sch.80/

half nipple.

7. Valve design shall generally comply with API 602