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AKD5000

The document provides installation and operation instructions for the AKD 5000 series of frequency converters. It includes sections on safety, quick setup, technical data, installation, operation, programming, application configuration and special functions. Safety precautions and technical specifications are outlined for mechanical and electrical installation. The interface and navigation of the control panel is described. Parameter settings for configuration and functions like PID control and flying start are explained.

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0% found this document useful (0 votes)
63 views

AKD5000

The document provides installation and operation instructions for the AKD 5000 series of frequency converters. It includes sections on safety, quick setup, technical data, installation, operation, programming, application configuration and special functions. Safety precautions and technical specifications are outlined for mechanical and electrical installation. The interface and navigation of the control panel is described. Parameter settings for configuration and functions like PID control and flying start are explained.

Uploaded by

Artur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 130

AKD 5000

■ Contents

Safety ...................................................................................................................... 3
Safety regulations .................................................................................................... 4
Warning against unintended start ............................................................................. 4

Quick Setup ......................................................................................................... 6


AKD Lon card .......................................................................................................... 8

Introduction ....................................................................................................... 10
Ordering form AKD 5000 Series - Typecode ......................................................... 11

Technical data .................................................................................................. 12


General technical data ........................................................................................... 12
Electrical data ......................................................................................................... 16
Fuses ..................................................................................................................... 22
Mechanical dimensions .......................................................................................... 24

Installation ......................................................................................................... 26
Mechanical installation ........................................................................................... 26
Electrical installation - EMC precautions ................................................................ 33
Electrical installation, selection of EMC-correct cables ........................................... 35
Electrical installation - earthing of control cables .................................................... 36
Electrical installation - mains supply ...................................................................... 37
Safety earthing ....................................................................................................... 37
Extra protection (RCD) ........................................................................................... 37
RFI switch .............................................................................................................. 37
Electrical installation - motor cables ...................................................................... 40
Connection of motor .............................................................................................. 40
Direction of motor rotation ..................................................................................... 40
Electrical installation - brake cable ........................................................................ 41
Electrical installation - relay outputs ...................................................................... 41
Electrical installation - bus connection .................................................................. 42
Electrical installation - control cables ...................................................................... 42

Operation of the AKD ................................................................................... 45


Control panel (LCP) ................................................................................................ 45
Control panel - display ........................................................................................... 45
Control panel - LEDs ............................................................................................. 45
Control panel - control keys ................................................................................... 46
Quick Setup ........................................................................................................... 48
Parameter selection ............................................................................................... 48
Menu mode ........................................................................................................... 49
Initialisation to factory setting .................................................................................. 50

Application configuration .......................................................................... 53


Setting of parameters ............................................................................................ 53

Special functions ............................................................................................ 54


Automatic Motor Adaptation, AMA ........................................................................ 54

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AKD 5000

PID for process control .......................................................................................... 56


Quick discharge ..................................................................................................... 57
Flying start ............................................................................................................. 58
Normal/high overload torque control, open loop .................................................... 59
Programming of Torque limit and stop .................................................................. 60

Programming .................................................................................................... 61
Operation and Display ............................................................................................ 61
Parameters — Load and motor ............................................................................. 67
Parameters — References and limits .................................................................... 76
Parameters — Inputs and outputs ......................................................................... 82
Parameters — Special functions ............................................................................ 92
Parameters — Serial communication ..................................................................... 99
Parameters — Technical functions and ................................................................ 103

Miscellaneous ................................................................................................ 108


Trouble-shooting .................................................................................................. 108
Display - Status messages ................................................................................... 109
Warnings and alarms ........................................................................................... 112
Warnings .............................................................................................................. 113

Index .................................................................................................................... 128

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AKD 5000

175ZA871.13
AKD 5000 Series

Safety
Operating instructions
Software version: 1.7x

These operating instructions can be used for all AKD 5000


Series frequency converters with software version 1.7x.
The software version number can be seen from parameter 624.

MG.50.R4.02 - VLT is a registered Danfoss trademark 3


AKD 5000

The voltage of the frequency converter


is dangerous whenever the equipment ■ Warning against unintended start
is connected to mains. Incorrect 1. The motor can be brought to a stop by
installation of the motor or the frequency converter means of digital commands, bus commands,
may cause damage to the equipment, serious references or a local stop, while the frequency
personal injury or death. converter is connected to mains.
Consequently, the instructions in this manual, If personal safety considerations make it necessary
as well as national and local rules and safety to ensure that no unintended start occurs, these
regulations, must be complied with. stop functions are not sufficient.
2. While parameters are being changed, the
■ Safety regulations motor may start. Consequently, the stop key
1. The frequency converter must be disconnected [STOP/RESET] must always be activated, following
from mains if repair work is to be carried out. Check which data can be modified.
that the mains supply has been disconnected 3. A motor that has been stopped may start if faults
and that the necessary time has passed before occur in the electronics of the frequency converter,
removing motor and mains plugs. or if a temporary overload or a fault in the supply
2. The [STOP/RESET] key on the control panel of mains or the motor connection ceases.
the frequency converter does not disconnect
the equipment from mains and is thus not
to be used as a safety switch.
3. Correct protective earthing of the equipment
must be established, the user must be protected
against supply voltage, and the motor must be
protected against overload in accordance with
applicable national and local regulations.
4. The earth leakage currents are higher than 3.5 mA.
5. Protection against motor overload is not included
in the factory setting. If this function is desired,
set parameter 128 to data value ETR trip
or data value ETR warning.
Note: The function is initialised at 1.16 x rated
motor current and rated motor frequency. For
the North American market: The ETR functions
provide class 20 motor overload protection
in accordance with NEC.
6. Do not remove the plugs for the motor and main
supply while the frequency converter is connected
to mains. Check that the mains supply has been
disconnected and that the necessary time has
expired before removing motor and mains plugs.
7. Please note that the frequency converter has
more voltage inputs than L1, L2 and L3, when
loadsharing (linking of DC intermediate circuit) and
external 24 V DC have been installed. Check
that all voltage inputs have been disconnected
and that the necessary time has passed before
repair work is commenced.

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AKD 5000

Warning:
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing through the DC bus.

Safety
Wait at least 4 minutes after the input power has been
removed before servicing the drive.
195NA300.10

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AKD 5000

■ Quick Setup

■ Introduction to Quick Setup


This Quick Setup will guide you through EMC correct
installation of the frequency converter by connecting
power, motor and control wiring (fig. 1). Start/stop
of motor is to be done with the switch.

Fig. 1

■ 1. Mechanical Installation

AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air
passage of 10 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027
200-240 V must have 20 cm).
Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage.
Place the frequency converter on the wall. Tighten up all four screws.
All the below listed measurements are in mm

AKD type A B C a b
Compact IP 20, 200–240 V (Fig. 4)
5001 - 5003 395 220 160 384 200
5004 - 5006 395 220 200 384 200
5008 560 242 260 540 200
5011 - 5016 700 242 260 680 200
5022 - 5027 800 308 296 780 270
Compact IP 20, 380–500 V (Fig. 4)
5001 - 5005 395 220 160 384 200
5006 - 5011 395 220 200 384 200
5016 - 5022 560 242 260 540 200
5027 - 5032 700 242 260 680 200
Fig. 2
Compact IP 54, 200–240 V (Fig. 3)
5001 - 5003 460 282 195 260 258
5004 - 5006 530 282 195 330 258
5008 - 5011 810 350 280 560 326
5016 - 5027 940 400 280 690 375
Compact IP 54, 380–500 V (Fig. 3)
5001 - 5005 460 282 195 260 258
5006 - 5011 530 282 195 330 258
5016 - 5027 810 350 280 560 326 Fig. 3
5032 - 5062 940 400 280 690 375
5042 - 5062 800 308 296 780 270

Fig. 4

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AKD 5000

■ 2. Electrical Installation, power

NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V
Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth
connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor
cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected
electrically to the drive.

Setup
Quick
Fig. 6 Fig. 7
Compact IP 20 and IP 54 Compact IP 20
5001 - 5011 380 - 500 V 5016 - 5062 380 - 500 V
5001 - 5006 200 - 240 V 5008 - 5027 200 - 240 V

MG.50.R4.02 - VLT is a registered Danfoss trademark 7


AKD 5000

■ 3. Electrical installation, control leads


Use a screw driver to remove the front cover
under the control panel.
NOTE: The terminals are detachable. Connect a
jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of


control terminals 12 and 18.

Fig. 10

■ 4. Programming Set frequency interval and ramp times (Fig. 11)


The frequency converter is programmed
over the control panel. Min. reference Parameter 204
Max. reference Parameter 205
Press the QUICK MENU button. The Quick Menu Ramp up time Parameter 207
appears in the display. You choose parameters by Ramp down time Parameter 208
means of arrow up and arrow down. Press the
CHANGE DATA button to change parameter value.
Set Operation site, Parameter 002 for Local.
Data values are changed using the up and down
arrows. Press the left or right buttons to move the
cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You


have six possibilities: English, German, French,
Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power Parameter 102


Motor voltage Parameter 103
Motor frequency Parameter 104
Motor current Parameter 105
Rated motor speed Parameter 106

Fig. 11

■ 5. Motor Start
Select total or reduced Automatic Motor Adaption
Press the START button to start the motor. Set motor
(AMA) in Parameter 107. For further description of
speed in Parameter 003. Check if the direction of
AMA, see section Automatic Motor Adaption, AMA.
rotations is as shown in the display. It can be changed
by swapping two phases of the motor cable. Press the START button to start the Automatic
Motor Adaption (AMA).
Press the STOP button to stop the motor.
Press the DISPLAY/STATUS button to leave
the Quick Menu.

■ AKD Lon card The AKD Lon card is RS485 based and must connect
Requirements: to an RS485 Adap-Kool Lon network.
AKD 2800 must have software version (par
624) 1.32 or higher The card can be ordered as build-in with the AKD5000
AKD 5000 must have software version (par and comes in an external box for the AKD2800.
624) 1.52 or higher

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AKD 5000

AKD Lon connections: A 6-pole connector (only 1-4 is used) that connects
The Lon card has two connections. to the AKD. Connections are as follows:

AKD-Connections:

Lon card terminals 1 2 3 4


(Red +24V) (White or Yellow (Black Com) (Green TX+, RX+)
TX-, RX-)
AKD terminals 12 69 39 or 20 68

The 3-pole connector for the Lon Communication:

Lon card terminals A (1) B (2) Shield (3)


Adap-Kool Lon A B Shield

Connect the Adap-Kool Lon network to the removable


3-position connector. Be careful to route the network
wires away from the AC power and motor wires.

Setup
Quick
Commissioning
Upon power up the lower red LED of the double LED’s,
next to the Lon connectors will initially be flashing red.

1. Set AKD address in parameter 500 in


the AKD (1 to 60)
2. Wait for about 1 minute until the red LED
goes off. (card initialisation)
3. Press one of the service pin buttons
4. Wait for about 2 minutes (upload of
parameters to gateway)
5. Perform a "Net configuration" upload in AKM
and you should now find the AKD. Perform an
"AKC description" upload in AKM
6. Go to menu AKC -> Controllers in AKM and
you should find the AKD

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AKD 5000

■ Introduction

These Operating Instructions are a tool intended for persons who are to install, operate and program
the AKD 5000 Series.

When reading these Operating Instructions, you will come across different symbols that require special
attention.
The symbols used are the following:

Indicates a general warning

NB!:
Indicates something to be noted by the reader

Indicates a high-voltage warning

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AKD 5000

■ Ordering form AKD 5000 Series - Typecode

Introduction

MG.50.R4.02 - VLT is a registered Danfoss trademark 11


AKD 5000

■ General technical data

Mains supply (L1, L2, L3):


Supply voltage 200-240 V units ....................................................................... 3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units ................................................................ 3 x 380/400/415/440/460/500 V ±10%
Supply frequency ......................................................................................................................... 48/62 Hz +/- 1%
AKD 5001-5011, 380-500 V and AKD 5001-5006, 200-240 V ............................. ±2.0% of rated supply voltage
AKD 5016-5062, 380-500 V and AKD 5008-5027, 200-240 V ............................. ±1.5% of rated supply voltage
True Power factor (λ) .................................................................................................... 0.90 nominal at rated load
Displacement Power Factor (cos ϕ) ............................................................................................ near unity (>0.98)
No. of switchings on supply input L1, L2, L3 ........................................................................ approx. 1 time/min.
See the section on special conditions in the Design Guide

AKD output data (U, V, W):


Output voltage ................................................................................................................ 0-100% of supply voltage
Output frequency .................................................................................................................. 0-132 Hz, 0-1000 Hz
Rated motor voltage, 200-240 V units ............................................................................. 200/208/220/230/240 V
Rated motor voltage, 380-500 V units ............................................................... 380/400/415/440/460/480/500 V
Rated motor frequency ............................................................................................................................ 50/60 Hz
Switching on output ................................................................................................................................ Unlimited
Ramp times .................................................................................................................................... 0.05-3600 sec.

Torque characteristics:
Starting torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V .......................... 160% for 1 min.
Starting torque ............................................................................................................................ 180% for 0.5 sec.
Acceleration torque ........................................................................................................................................ 100%
Overload torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V .......................................... 160%
Arresting torque at 0 rpm (closed loop) ......................................................................................................... 100%
The torque characteristics given are for the frequency converter at the high overload torque level
(160%). At the normal overload torque (110%), the values are lower.

Control card, digital inputs:


Number of programmable digital inputs ................................................................................................................ 8
Terminal nos. .......................................................................................................... 16, 17, 18, 19, 27, 29, 32, 33
Voltage level ......................................................................................................... 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ............................................................................................................................ < 5 V DC
Voltage level, logical ’1’ ........................................................................................................................... >10 V DC
Maximum voltage on input ....................................................................................................................... 28 V DC
Input resistance, Ri ........................................................................................................................................ 2 k
Scanning time per input ............................................................................................................................ 3 msec.
Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV).
In addition, the digital inputs can be isolated from the other terminals on the control card by
connecting an external 24 V DC supply and opening switch 4.

Control card, analogue inputs:


No. of programmable analogue voltage inputs/thermistor inputs .......................................................................... 2
Terminal nos. ............................................................................................................................................... 53, 54
Voltage level ..................................................................................................................... 0 - ±10 V DC (scalable)
Input resistance, Ri ...................................................................................................................................... 10 k
No. of programmable analogue current inputs ................................................................................................... 1
Terminal no. ....................................................................................................................................................... 60
Current range .................................................................................................................... 0/4 - ±20 mA (scalable)
Input resistance, Ri ...................................................................................................................................... 200
Resolution ........................................................................................................................................... 10 bit + sign

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AKD 5000

Accuracy on input ........................................................................................................ Max. error 1% of full scale


Scanning time per input ............................................................................................................................ 3 msec.
Terminal no. ground ........................................................................................................................................... 55
Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply
voltage (PELV) as well as other inputs and outputs.

Control card, pulse/encoder input:


No. of programmable pulse/encoder inputs ......................................................................................................... 4
Terminal nos. ................................................................................................................................... 17, 29, 32, 33
Max. frequency on terminal 17 ...................................................................................................................... 5 kHz
Max. frequency on terminals 29, 32, 33 .................................................................... 20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33 .................................................................................... 65 kHz (Push-pull)
Voltage level ......................................................................................................... 0-24 V DC (PNP positive logics)
Voltage level, logical ’0’ ............................................................................................................................ < 5 V DC
Voltage level, logical ’1’ ........................................................................................................................... >10 V DC
Maximum voltage on input ....................................................................................................................... 28 V DC
Input resistance, Ri ........................................................................................................................................ 2 k
Scanning time per input ............................................................................................................................ 3 msec.
Resolution ........................................................................................................................................... 10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33 ............................................................. Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17 ............................................................................... Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33 ..................................................................... Max. error: 0.1% of full scale
Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage
(PELV). In addition, pulse and encoder inputs can be isolated from the other terminals on the control
card by connecting an external 24 V DC supply and opening switch 4.
See section on Control cables.

Control card, digital/pulse and analogue outputs:


No. of programmable digital and analogue outputs ........................................................................................... 2
Terminal nos. ............................................................................................................................................... 42, 45
Voltage level at digital/pulse output ..................................................................................................... 0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output ...................................................................... 600
Frequency ranges (digital output used as pulse output) ........................................................................... 0-32 kHz
Current range at analogue output ...................................................................................................... 0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output ......................................................................... 500
Accuracy of analogue output .................................................................................... Max. error: 1.5% of full scale
Resolution on analogue output. ....................................................................................................................... 8 bit
Technical

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the
data

supply voltage (PELV), as well as other inputs and outputs.

Control card, 24 V DC supply:


Terminal nos. ............................................................................................................................................... 12, 13
Max. load (short-circuit protection) ............................................................................................................ 200 mA
Terminal nos. ground .................................................................................................................................. 20, 39
Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage
(PELV), but has the same potential as the analogue outputs.

Control card, RS 485 serial communication:


Terminal nos. ............................................................................................................. 68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation.

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AKD 5000

Relay outputs:1)
No. of programmable relay outputs ..................................................................................................................... 2
Terminal nos., control card (resistive load only) ...................................................................................... 4-5 (make)
Max. terminal load (AC1) on 4-5, control card ..................................................................... 50 V AC, 1 A, 50 VA
Max. terminal load (DC1 (IEC 947)) on 4-5, control card ............................. 25 V DC, 2 A / 50 V DC, 1 A, 50 W
Max. terminal load (DC1) on 4-5, control card for UL/cUL applications ................ 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card (resistive and inductive load) ..................................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, power card .......................................................... 250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card ......................... 25 V DC, 2 A / 50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, power card ................................... 24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations.


At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by
50%, thus the 300,000 operations are maintained.

External 24 Volt DC supply:


Terminal nos. ............................................................................................................................................... 35, 36
Voltage range ..................................................................................... 24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple ..................................................................................................................................... 2 V DC
Power consumption ........................................................................... 15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse ............................................................................................................................................... 6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors:


Max. motor cable length, screened cable ................................................................................................... 150 m
Max. motor cable length, unscreened cable ............................................................................................... 300 m
Max. motor cable length, screened cable AKD 5011 380-500 V ................................................................ 100 m
Max. brake cable length, screened cable ...................................................................................................... 20 m
Max. loadsharing cable length, screened cable .................................. 25 m from frequency converter to DC bar.
Max. cable cross-section for motor, brake and loadsharing, see next section
Max. cable cross-section for 24 V external DC supply ............................................................ 4.0 mm2 /10 AWG
Max. cross-section for control cables ..................................................................................... 1.5 mm 2 /16 AWG
Max. cross-section for serial communication .......................................................................... 1.5 mm2 /16 AWG
If UL/cUL is to be complied with, cable with temperature class 60/75°C must be used
(AKD 5001-5062 380-500 V and AKD 5001-5027 200-240 V).

Accuracy of display readout (parameters 009-012):


Motor current [6] 0-140% load ............................................................. Max. error: ±2.0% of rated output current
Torque % [7], -100 - 140% load .................................................................... Max. error: ±5% of rated motor size
Output [8], power HP [9], 0-90% load ................................................................. Max. error: ±5% of rated output

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AKD 5000

Control characteristics:
Frequency range .................................................................................................................................. 0 - 1000 Hz
Resolution on output frequency ............................................................................................................. ±0.003 Hz
System response time ............................................................................................................................... 3 msec.
Speed, control range (open loop) .................................................................................... 1:100 of synchro. speed
Speed, control range (closed loop) ................................................................................ 1:1000 of synchro. speed
Speed, accuracy (open loop) .......................................................................... < 1500 rpm: max. error ± 7.5 rpm
................................................................................................... >1500 rpm: max. error of 0.5% of actual speed
Speed, accuracy (closed loop) ........................................................................ < 1500 rpm: max. error ± 1.5 rpm
................................................................................................... >1500 rpm: max. error of 0.1% of actual speed
Torque control accuracy (open loop) .............................................. 0- 150 rpm: max. error ±20% of rated torque
.................................................................................................. 150-1500 rpm: max. error ±10% of rated torque
........................................................................................................ >1500 rpm: max. error ±20% of rated torque
Torque control accuracy (speed feedback) ............................................................ Max. error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor

Externals:
Enclosure ............................................................................................................................................. IP 20, IP 54
Vibration test ................................ 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)
Max. relative humidity ............................................................................... 93 % (IEC 68-2-3) for storage/transport
Max. relative humidity ............................................. 95 % non condensing (IEC 721-3-3; class 3K3) for operation
Aggresive environment (IEC 721 - 3 - 3) ................................................................................. Uncoated class 3C2
Aggresive environment (IEC 721 - 3 - 3) .................................................................................... Coated class 3C3
Ambient temperature IP 20 (high overload torque 160%) ..................... Max. 45°C (24-hour average max. 40°C)
Ambient temperature IP 20 (normal overload torque 110%) .................. Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (high overload torque 160%) ..................... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (normal overload torque 110%) .................. Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 20/54 AKD 5011 500 V ................................. Max. 40°C (24-hour average max. 35°C)
Derating for high ambient temperature, see the Design Guide
Min. ambient temperature in full operation ....................................................................................................... 0°C
Min. ambient temperature at reduced performance .................................................................................... -10°C
Temperature during storage/transport ........................................................................................... -25 - +65/70°C
Max. altitude above sea level .................................................................................................................... 1000 m
Derating for high air altitude, see the Design Guide
EMC standards applied, Emission ............................................................ EN 50081-1/2, EN 61800-3, EN 55011
EMC standards applied, Immunity ......................... EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4
EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12
Technical
data
See section on special conditions in the Design Guide.

AKD 5000 Series protection:


• Electronic motor thermal protection against overload.
• Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature
reaches 90°C for IP 20. For IP 54, the cut-out temperature is 80°C. An overtemperature can only
be reset when the temperature of the heat-sink has fallen below 60°C.
• The frequency converter is protected against short-circuiting on motor terminals U, V, W.
• The frequency converter is protected against earth fault on motor terminals U, V, W.
• Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if
the intermediate circuit voltage gets too high or too low.
• If a motor phase is missing, the frequency converter cuts out.
• If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.
• If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

MG.50.R4.02 - VLT is a registered Danfoss trademark 15


AKD 5000

■ Electrical data

■ Compact, Mains supply 3 x 200 - 240 V

According to international requirements AKD type 5001 5002 5003 5004 5005 5006
Output current IN [A] 3.7 5.4 7.8 10.6 12.5 15.2
IMAX (60 s) [A] 5.9 8.6 12.5 17 20 24.3
Output (240 V) SN [kVA] 1.5 2.2 3.2 4.4 5.2 6.3
Typical shaft output PN [kW] 0.75 1.1 1.5 2.2 3.0 3.7
Typical shaft output PN [HP] 1 1.5 2 3 4 5

Max. cable cross-section to motor,


4/10 4/10 4/10 4/10 4/10 4/10
brake and loadsharing [mm 2 ]/[AWG]2 )

Rated input current (200 V)IL,N [A] 3.4 4.8 7.1 9.5 11.5 14.5
Max. cable
4/10 4/10 4/10 4/10 4/10 4/10
cross-section power [mm2 ]/[AWG] 2 )
Max. pre-fuses [-]/UL1) [A] 16/10 16/10 16/15 25/20 25/25 35/30
Efficiency 3) 0.95 0.95 0.95 0.95 0.95 0.95
Weight IP 20 EB
[kg] 8 8 8 10 10 10
Compact
Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5
Power loss at
[W] 58 76 95 126 172 194
max. load.
IP 20/ IP 20/ IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP54 IP54 IP54 IP54 IP54 IP54

1. For type of fuse see section Fuses.


2. American Wire Gauge.
3. Measured using 30 m screened motor cables at rated load and rated frequency.

16 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Compact, Mains supply 3 x 200 - 240 V

According to international requirements AKD type 5008 5011 5016 5022 5027
Normal overload torque (110 %):
Output current IN [A] 32 46 61.2 73 88
IMAX (60 s) [A] 35.2 50.6 67.3 80.3 96.8
Output (240 V) SN [kVA] 13.3 19.1 25.4 30.3 36.6
Typical shaft output PN [kW] 7.5 11 15 18.5 22
Typical shaft output PN [HP] 10 15 20 25 30

High overload torque (160 %):


Output current IN [A] 25 32 46 61.2 73
IMAX (60 s) [A] 40 51.2 73.6 97.9 116.8
Output (240 V) SN [kVA] 10 13 19 25 30
Typical shaft output PN [kW] 5.5 7.5 11 15 18.5
Typical shaft output PN [HP] 7.5 10 15 20 25
Max. cable cross-section to motor, IP 54 16/6 16/6 35/2 35/2 50/0
brake and loadsharing [mm2 /AWG]2)5) IP 20 16/6 35/2 35/2 35/2 50/0
Min. cable cross-section to motor,
10/8 10/8 10/8 10/8 16/6
brake and loadsharing4) [mm2 /AWG]2)

Rated input current (200 V) IL,N [A] 32 46 61 73 88


Max. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0
power [mm2 ]/[AWG]2)5) IP 20 16/6 35/2 35/2 35/2 50/0
Max. pre-fuses [-]/UL1) [A] 50 60 80 125 125
Pre-fuse SMPS [-]/UL6) ) [A] 4.0/4.0 4.0/4.0 4.0/4.0 4.0/4.0 4.0/4.0
Efficiency3) 0.95 0.95 0.95 0.95 0.95
Weight IP 20 EB [kg] 21 25 27 34 36
Weight IP 54 [kg] 38 40 53 55 56
Power loss at max. load.
- high overload torque [W]
340 426 626 833 994
(160 %)
- normal overload [W]
426 545 783 1042 1243
torque (110 %)
IP 20/ IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP 54 IP 54 IP 54 IP 54 IP 54

1. For type of fuse see section Fuses


2. American Wire Gauge.
Technical

3. Measured using 30 m screened motor cables at rated load and rated frequency.
data

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP
20. Always comply with national and local regulations on min. cable cross-section.
5. Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.
6. If UL/cUL is to be complied with, Ferraz Shawmut type Y85443, Danfoss ordering no. 612Z1182 must be used.

MG.50.R4.02 - VLT is a registered Danfoss trademark 17


AKD 5000

■ Compact, Mains supply 3 x 380 - 500 V

According to international requirements AKD type 5001 5002 5003 5004


Output current IN [A] (380-440 V) 2.2 2.8 4.1 5.6
IMAX (60 s) [A] (380-440 V) 3.5 4.5 6.5 9
IN [A] (441-500 V) 1.9 2.6 3.4 4.8
IMAX (60 s) [A] (441-500 V) 3 4.2 5.5 7.7
Output SN [kVA] (380-440 V) 1.7 2.1 3.1 4.3
SN [kVA] (441-500 V) 1.6 2.3 2.9 4.2
Typical shaft output PN [kW] 0.75 1.1 1.5 2.2
Typical shaft output PN [HP] 1 1.5 2 3
Max. cable cross-section to motor,
4/10 4/10 4/10 4/10
brake and loadsharing [mm2 ]/[AWG] 2)

Rated input current IL,N [A] (380 V) 2.3 2.6 3.8 5.3
IL,N [A] (460 V) 1.9 2.5 3.4 4.8
Max. cable cross-section, power [mm2]/[AWG]2) 4/10 4/10 4/10 4/10
Max. pre-fuses [-]/UL1) [A] 16/6 16/6 16/10 16/10
Efficiency 3) 0.96 0.96 0.96 0.96
Weight IP 20 EB Compact [kg] 8 8 8 8.5
Weight IP 54 Compact [kg] 11.5 11.5 11.5 12
Power loss at max. load [W] 55 67 92 110
IP 20 IP 20 IP 20 IP 20
Enclosure
IP 54 IP 54 IP 54 IP 54

1. For type of fuse see section Fuses.


2. American Wire Gauge.
3. Measured using 30 m screened motor cables at rated load and rated frequency.

18 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Compact, Mains supply 3 x 380 - 500 V


According to international requirements AKD type 5005 5006 5008 5011
Output current IN [A] (380-440 V) 7.2 10 13 16
IMAX (60 s) [A] (380-440 V) 11.5 16 20.8 25.6
IN [A] (441-500 V) 6.3 8.2 11 14.5
IMAX (60 s) [A] (441-500 V) 10.1 13.1 17.6 23.2
Output SN [kVA] (380-440 V) 5.5 7.6 9.9 12.2
SN [kVA] (441-500 V) 5.5 7.1 9.5 12.6
Typical shaft output PN [kW] 3.0 4.0 5.5 7.5
Typical shaft output PN [HP] 4 5 7.5 10
Max. cable cross-section to motor,
4/10 4/10 4/10 4/10
brake and loadsharing [mm2 ]/[AWG] 2)

Rated input current IL,N [A] (380 V) 7 9.1 12.2 15.0


IL,N [A] (460 V) 6 8.3 10.6 14.0
Max. cable cross-section power [mm2]/[AWG]2) 4/10 4/10 4/10 4/10
Max. pre-fuses [-]/UL1) [A] 16/15 25/20 25/25 35/30
Efficiency 3) 0.96 0.96 0.96 0.96
Weight IP 20 EB Compact [kg] 8.5 10.5 10.5 10.5
Weight IP 54 EB Compact [kg] 12 14 14 14
Power loss at max. [W]
139 198 250 295
load.
IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP 54 IP 54 IP 54 IP 54

1. For type of fuse see section Fuses.


2. American Wire Gauge.
3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical
data

MG.50.R4.02 - VLT is a registered Danfoss trademark 19


AKD 5000

■ Compact, Mains supply 3 x 380 - 500 V

According to international requirements AKD type 5016 5022 5027


Normal overload torque (110 %):
Output current IN [A] (380-440 V) 32 37.5 44
IMAX (60 s) [A] (380-440 V) 35.2 41.3 48.4
IN [A] (441-500 V) 27.9 34 41.4
IMAX (60 s) [A] (441-500 V) 30.7 37.4 45.5
Output SN [kVA] (380-440 V) 24.4 28.6 33.5
SN [kVA] (441-500 V) 24.2 29.4 35.8
Typical shaft output PN [kW] 15 18.5 22
Typical shaft output PN [HP] 20 25 30
High overload torque (160 %):
Output current IN [A] (380-440 V) 24 32 37.5
IMAX (60 s) [A] (380-440 V) 38.4 51.2 60
IN [A] (441-500 V) 21.7 27.9 34
IMAX (60 s) [A] (441-500 V) 34.7 44.6 54.4
Output SN [kVA] (380-440 V) 18.3 24.4 28.6
SN [kVA] (441-500 V) 18.8 24.2 29.4
Typical shaft output PN [kW] 11 15 18.5
Typical shaft output PN [HP] 15 20 25
Max. cable cross-section to motor, IP 54 16/6 16/6 16/6
brake and loadsharing [mm2 ]/[AWG]2) 4) IP 20 16/6 16/6 35/2
Min. cable cross-section to motor,
brake and loadsharing [mm2]/[AWG] 10/8 10/8 10/8
Rated input current IL,N [A] (380 V) 32 37.5 44
IL,N [A] (460 V) 27.6 34 41
Max. cable cross-section, IP 54 16/6 16/6 16/6
power [mm 2]/[AWG] IP 20 16/6 16/6 35/2
Max. pre-fuses [-]/UL1) [A] 63/40 63/50 63/60
Pre-fuse SMPS [-]/UL5) [A] 4.0/4.0 4.0/4.0 4.0/4.0
Efficiency 0.96 0.96 0.96
Weight IP 20 EB [kg] 21 22 27
Weight IP 54 [kg] 41 41 42
Power loss at max. load.
- high overload torque [W]
419 559 655
(160 %)
- normal overload [W]
559 655 768
torque (110 %)
IP IP IP
Enclosure
20/IP54 20/IP54 20/IP54

1. For type of fuse see section Fuses.


2. American Wire Gauge.
3. Measured using 30 m screened motor cables at rated load and rated frequency.
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP
20. Always comply with national and local regulations on min. cable cross-section.
5. If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

20 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Compact, Mains supply 3 x 380 - 500 V


According to international requirements AKD type 5032 5042 5052 5062 5072 5102
Normal overload torque (110 %):
Output current IN [A] (380-440 V) 61 73 90 106 147 177
IMAX (60 s) [A] (380-440 V) 67.1 80.3 99 117 162 195
IN [A] (441-500 V) 54 65 78 106 130 160
IMAX (60 s) [A] (441-500 V) 59.4 71.5 85.8 117 143 176
Output SN [kVA] (380-440 V) 46.5 55.6 68.6 80.8 102 123
SN [kVA] (441-500 V) 46.8 56.3 67.5 91.8 113 139
Typical shaft output PN [kW] (500 V) 30 37 45 55 75 90
Typical shaft output PN [HP] (500 V) 40 50 60 75 90 110
High overload torque (160 %):
Output current IN [A] (380-440 V) 44 61 73 90 106 147
IMAX (60 s) [A] (380-440 V) 70.7 97.6 116.8 135 159 221
IN [A] (441-500 V) 41.4 54 65 80 106 130
IMAX (60 s) [A] (441-500 V) 66.2 86 104 120 159 195
Output SN [kVA] (380-440 V) 33.5 46.5 55.6 68.6 73.0 102
SN [kVA] (441-500 V) 35.9 46.8 56.3 69.3 92.0 113
Typical shaft output PN [kW] (500 V) 22 30 37 45 75 90
Typical shaft output PN [HP] (500 V) 30 40 50 75 100 120
150/300 150/300
Max. cable cross-section to motor, IP54 35/2 35/2 50/0 50/0
mcm mcm
120/250 120/250
brake and loadsharing [mm2 ]/[AWG]2)5) IP20 35/2 35/2 50/0 50/0
mcm mcm
Min. cable cross-section to motor,
brake and loadsharing [mm2 ]/[AWG] 10/8 10/8 16/6 16/6 25/4 25/4
Rated input current IL,N [A] (380 V) 60 72 89 104 145 174
IL,N [A] (460 V) 53 64 77 104 128 158
150/300 150/300
Max. cable cross-section IP54 35/2 35/2 50/0 50/0
mcm mcm
120/250 120/250
power[mm 2]/[AWG]2) 5) IP20 35/2 35/2 50/0 50/0
mcm mcm
Max. pre-fuses [-]/UL1) [A] 80/80 100/100 125/125 160/150 225/225 250/250
Pre-fuse SMPS [-]/UL6) [A] 4.0/4.0
Efficiency 0.97
Weight IP 20 EB [kg] 28 41 42 43 54 54
Weight IP 54 [kg] 54 56 56 60 77 77
Power loss at max. load.
- high overload torque [W]
768 1065 1275 1571 1122 1467
(160 %)
- normal overload [W]
1065 1275 1571 1851 1322 1766
torque (110 %)
Enclosure IP 20/IP54 Technical

1. For type of fuse see section Fuses.


data

2. American Wire Gauge.


3. Measured using 30 m screened motor cables at rated load and rated frequency.
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP
20. Always comply with national and local regulations on min. cable cross-section.
5. Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.
6. If UL/cUL is to be complied with, Ferraz shawmut type FA Y85443, Danfoss ordering no. 612Z1182 must be used.

MG.50.R4.02 - VLT is a registered Danfoss trademark 21


AKD 5000

■ Fuses
UL compliance
To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

AKD Bussmann SIBA Littel fuse Ferraz-Shawmut


5001 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R
5002 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R
5003 KTN-R25 5017906-016 KLN-R15 ATM-R15 or A2K-15R
5004 KTN-R20 5017906-020 KLN-R20 ATM-R20 or A2K-20R
5005 KTN-R25 5017906-025 KLN-R25 ATM-R25 or A2K-25R
5006 KTN-R30 5012406-032 KLN-R30 ATM-R30 or A2K-30R
5008 KTN-R50 5014006-050 KLN-R50 A2K-50R
5011 KTN-R60 5014006-063 KLN-R60 A2K-60R
5016 KTN-R85 5014006-080 KLN-R80 A2K-80R
5022 KTN-R125 2028220-125 KLN-R125 A2K-125R
5027 KTN-R125 2028220-125 KLN-R125 A2K-125R
5032 KTN-R150 2028220-160 L25S-150 A25X-150
5042 KTN-R200 2028220-200 L25S-200 A25X-200
5052 KTN-R250 2028220-250 L25S-250 A25X-250

380-500 V
Bussmann SIBA Littel fuse Ferraz-Shawmut
5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5005 KTS-R15 5017906-016 KLS-R16 ATM-R16 or A6K-16R
5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R
5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R
5011 KTS-R30 5012406-032 KLS-R30 A6K-30R
5016 KTS-R40 5012406-040 KLS-R40 A6K-40R
5022 KTS-R50 5014006-050 KLS-R50 A6K-50R
5027 KTS-R60 5014006-063 KLS-R60 A6K-60R
5032 KTS-R80 2028220-100 KLS-R80 A6K-180R
5042 KTS-R100 2028220-125 KLS-R100 A6K-100R
5052 KTS-R125 2028220-125 KLS-R125 A6K-125R
5062 KTS-R150 2028220-160 KLS-R150 A6K-150R

5072 FWH-220 2028220-200 L50S-225 A50-P225


5102 FWH-250 2028220-250 L50S-250 A50-P250

KTS-fuses from Bussmann may substitute KTN for 240 V drives.


FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives.
L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives.
A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL compliance
If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

22 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

AKD 5001-5027 200-240 V type gG


AKD 5001-5062 380-500 V type gG
AKD 5032-5052 200-240 V type gR
AKD 5072-5102 380-500 V type gR

Not following the recommendation may result


in unnecessary damage of the drive in case of
malfunction. Fuses must be designed for protection
in a circuit capable of supplying a maximum of
100000 Arms (symmetrical), 500 V maximum.

Technical
data

MG.50.R4.02 - VLT is a registered Danfoss trademark 23


AKD 5000

■ Mechanical dimensions
All the below listed measurements are in mm.
A B C D a b ab/be Type
Compact IP 20
5001 - 5003 200 - 240 V
395 220 160 384 200 100 C
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
395 220 200 384 200 100 C
5006 - 5011 380 - 500 V
5008 200 - 240 V
560 242 260 540 200 200 D
5016 - 5022 380 - 500 V
5011 - 5016 200 - 240 V
700 242 260 680 200 200 D
5027 - 5032 380 - 500 V
5022 - 5027 200 - 240 V
800 308 296 780 270 200 D
5042 - 5062 380 - 500 V
Compact IP 54
5001 - 5003 200 - 240 V
460 282 195 85 260 258 100 F
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
530 282 195 85 330 258 100 F
5006 - 5011 380 - 500 V
5008 - 5011 200 - 240 V
810 350 280 70 560 326 200 F
5016 - 5027 380 - 500 V
5016 - 5027 200 - 240 V
940 400 280 70 690 375 200 F
5032 - 5062 380 - 500 V
5072 - 5102 380 - 500 V 800 370 335 780 330 225 D

ab: Minimum space above enclosure


be: Minimum space below enclosure
1: Only above enclosure (ab) IP 00 when built in a Rittal cabinet.

■ Mechanical dimensions, cont.

Type C, IP20 Type D, IP20

24 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Type F, IP54

Technical
data

MG.50.R4.02 - VLT is a registered Danfoss trademark 25


AKD 5000

■ Mechanical installation

Please pay attention to the requirements ■ Enclosure type


that apply to integration and field mounting
IP 20/Nema 1 IP 54
kit, see the below list. The information given
Compact OK OK
in the list must be observed to avoid serious damage
or injury, especially when installing large units.
■ Field mounting
The frequency converter must be installed vertically.
IP 20 IP 54
The frequency converter is cooled by means of air Compact No OK
circulation. For the unit to be able to release its cooling
air, the minimum distance over and below the unit Compact w/IP 4x top cover
must be as shown in the illustration below. AKD 5001-5006 200 V OK OK
To protect the unit from overheating, it must be AKD 5001-5011 500 V OK OK
AKD 5001-5011 575 V OK -
ensured that the ambient temperature does not rise
above the max. temperature stated for the frequency
Compact w/IP 20 terminal
converter and that the 24-hour average temperature is
cover
not exceeded . The max. temperature and 24-hour
AKD 5008-5027 200 V OK OK
average can be seen from the General Technical Data.
AKD 5016-5052 500 V OK OK
If the ambient temperature is in the range of 45°C -55° AKD 5016-5062 575 V OK -
C, derating of the frequency converter will become
relevant, see Derating for ambient temperature.
The service life of the frequency converter will
be reduced if derating for ambient temperature
is not taken into account.

26 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Installation of AKD 5001-5062


All frequency converters must be installed in a
way that ensures proper cooling. Side by side/flange by flange

Cooling All frequency converters can be mounted side


by side/flange by flange.

All units require a minimum space above and


below the enclosure.

d [mm] Comments
Compact (all enclosure types)
AKD 5001-5006, 200-240 V 100
Installation on a plane, vertical surface (no spacers)
AKD 5001-5011, 380-500 V 100

AKD 5008-5027, 200-240 V 200


Installation on a plane, vertical surface (no spacers)
AKD 5016-5062, 380-500 V 200

AKD 5032-5052, 200-240 V 225 Installation on a plane, vertical surface (no spacers)
Installation

MG.50.R4.02 - VLT is a registered Danfoss trademark 27


AKD 5000

■ Electrical installation

The voltage on the frequency converter is


dangerous when the unit is connected to
mains. Incorrect installation of the motor or
the frequency converter may lead to material damage
or serious injury or it may be fatal. Consequently, the
instructions in this manual as well as national and local
rules and safety regulations must be complied with.
Touching the electrical parts may be fatal, even after
the mains supply has been disconnected.
Using AKD 5001-5006, 200-240 V and 380-500
V: wait at least 4 minutes.
Using AKD 5008-5052, 200-240 V: wait
at least 15 minutes.
Using AKD 5008-5500, 380-500 V: wait
at least 15 minutes.

NB!:
It is the user’s or certified electrician’s
responsibility to ensure correct earthing and
protection in accordance with applicable
national and local norms and standards.

28 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Electrical installation, power cables

Compact IP 20
AKD 5001-5006, 200-240 V
AKD 5001-5011, 380-500 V
AKD 5001-5011, 550-600 V

Installation

MG.50.R4.02 - VLT is a registered Danfoss trademark 29


AKD 5000

Compact IP 54
AKD 5001-5006, 200-240 V
AKD 5001-5011, 380-500 V

30 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Compact IP 20 / IP 54
AKD 5001-5006 200-240 V
AKD 5001-5011 380-500 V

Installation

Compact IP 20
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V

MG.50.R4.02 - VLT is a registered Danfoss trademark 31


AKD 5000

Compact IP 20
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V

Compact IP 54
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V

Compact IP 54
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V

32 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Electrical installation - EMC precautions • An uninterrupted high frequency connection


The following is a guideline to good engineering between the frequency converter and the motor
practice, when installing drives. Following these units is required for IP54 units.
guidelines is advised, where compliance with EN
50081, EN 55011 or EN 61800-3 First environment The illustration shows an example of an EMC-correct
is required. If the installation is in EN 61800-3 electrical installation of an IP 20 frequency converter;
Second environment, then it is acceptable to the frequency converter has been fitted in an
deviate from these guidelines. It is however not installation cabinet with an output contactor and
recommended. See also CE labelling, Emission connected to a PLC, which in this example is installed
and EMC test results under special conditions in in a separate cabinet. In AKD 5032-5052, 200-240
the Design Guide for further details. VAC in Nema 1/IP20 enclosure screened cables
are connected by using EMC conduits to ensure
Good engineering practice to ensure EMC-correct proper EMC performance. See illustration. Other
electrical installation: ways of making the installation may have as good
an EMC performance, provided the above guide
• Use only braided screened/armoured motor
lines to engineering practice are followed.
cables and braided screened/armoured control
cables. The screen should provide a minimum Please note, that when the installation is not carried
coverage of 80%. The screen material must through according to the guideline as well as when
be metal, not limited to but typically copper, unscreened cables and control wires are used, some
aluminium, steel or lead. There are no special emission requirements are not complied with, although
requirements for the mains cable. the immunity requirements are fulfilled. See the section
• Installations using rigid metal conduits are not EMC test results in the Design Guide for further details.
required to use screened cable, but the motor
cable must be installed in conduit separate from
the control and mains cables. Full connection
of the conduit from the drive to the motor is
required. The EMC performance of flexible
conduits varies a lot and information from the
manufacturer must be obtained.
• Connect the screen/armour/conduit to earth
at both ends for motor cables as well as for
control cables. See also Earthing of braided
screened/armoured control cables.
• Avoid terminating the screen/armour with
twisted ends (pigtails). Such a termination
increases the high frequency impedance of the
screen, which reduces its effectiveness at high
frequencies. Use low impedance cable clamps
or EMC cable glands instead.
• It is important to ensure good electrical contact
between the mounting plate on which the frequency
converter is installed and the metal chassis of
the frequency converter. This however does not
apply to IP54 units as they are designed for
wall mounting and AKD 5032-5052, 200-240
VAC in IP20/Nema1 enclosure.
Installation

• Use starwashers and galvanically conductive


installation plates to secure good electrical
connections for IP00 and IP20 installations.
• Avoid using unscreened/unarmoured motor
or control cables inside cabinets housing the
drive(s), whenever this can be avoided.

MG.50.R4.02 - VLT is a registered Danfoss trademark 33


AKD 5000

34 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Electrical installation, selection of EMC-


correct cables
Transfer impedance (ZT) can be assessed on
Braided screened/armoured cables are recommended
the basis of the following factors:
to optimise EMC immunity of the control cables and
- The conductibility of the screen material.
the EMC emission from the motor cables.
- The contact resistance between the individual
The ability of a cable to reduce the in- and outgoing screen conductors.
radiation of electric noise depends on the transfer - The screen coverage, i.e. the physical area
impedance (ZT). The screen of a cable is normally of the cable covered by the screen - often
designed to reduce the transfer of electric noise; stated as a percentage value.
however, a screen with a lower transfer impedance - Screen type, i.e. braided or twisted pattern.
(ZT) value is more effective than a screen with
Aluminium-clad with copper wire.
a higher transfer impedance (ZT).
Twisted copper wire or armoured steel wire cable.

Single-layer braided copper wire with varying


percentage screen coverage.
This is the typical Danfoss reference cable.

Double-layer braided copper wire.

Twin layer of braided copper wire with a magnetic,


screened/armoured intermediate layer.

Cable that runs in copper tube or steel tube.

Lead cable with 1.1 mm wall thickness.

Transfer impedance (ZT) is rarely stated by


cable manufacturers, but it is often possible to
estimate transfer impedance (ZT) by assessing
the physical design of the cable.
Installation

MG.50.R4.02 - VLT is a registered Danfoss trademark 35


AKD 5000

■ Electrical installation - earthing of control cables


Generally speaking, control cables must be braided Correct earthing
screened/armoured and the screen must be Control cables and cables for serial communication
connected by means of a cable clamp at both must be fitted with cable clamps at both ends to
ends to the metal cabinet of the unit. ensure the best possible electrical contact

The drawing below indicates how correct earthing is Wrong earthing


carried out and what to be done if in doubt. Do not use twisted cable ends (pigtails), since these
increase the screen impedance at high frequencies.

Protection with respect to earth potential between


PLC and frequency converter
If the earth potential between the frequency converter
and the PLC (etc.) is different, electric noise may
occur that will disturb the whole system. This
problem can be solved by fitting an equalising
cable, to be placed next to the control cable.
Minimum cable cross-section: 16 mm2.

For 50/60 Hz earth loops


If very long control cables are used, 50/60 Hz earth
loops may occur. This problem can be solved by
connecting one end of the screen to earth via a
100nF capacitor (keeping leads short).

Cables for serial communication


Low-frequency noise currents between two frequency
converters can be eliminated by connecting one end
of the screen to terminal 61. This terminal is connected
to earth via an internal RC link. It is recommended
to use twisted-pair cables to reduce the differential
mode interference between the conductors.

36 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Tightening-up torques and screw sizes ■ Safety earthing


The table shows the torque required when fitting
terminals to the frequency converter. For AKD NB!:
5001-5027 200-240 V, AKD 5001-5102 380-500 The frequency converter has a high leakage
V the cables must be fastened with screws. current and must be earthed appropriately
These figures apply to the following terminals: for safety reasons. Use earth terminal
(see section Electrical installation, power cables),
Mains terminals Nos 91, 92, 93
which enables reinforced earthing.
L1, L2, L3
Apply national safety regulations.
Motor terminals Nos 96, 97, 98
U, V, W
■ Motor thermal protection
Earth terminal No 94, 95, 99
The electronic thermal relay in UL-approved frequency
Brake resistor terminals 81, 82 converters has received the UL-approval for single
motor protection when parameter 128 has been set for
Loadsharing 88, 89 ETR Trip and parameter 105 has been programmed
to the rated motor current (see motor nameplate).

AKD type Tightening-up Screw


3 x 200-240 V torque size
AKD 5001-5006 0.5 - 0.6 Nm M3 ■ Extra protection (RCD)
AKD 5008-5011 1.8 Nm M4 ELCB relays, multiple protective earthing or earthing
AKD 5016-5022 3.0 Nm M5
AKD 5027 6.0 Nm M6 can be used as extra protection, provided that local
AKD 5032-5052 11.3 Nm M8 safety regulations are complied with.

AKD type Tightening-up Screw In the case of an earth fault, a DC content may
3 x 380-500 V torque Bolt size develop in the faulty current.
AKD 5001-5011 0.5 - 0.6 Nm M3
AKD 5016-5027 1.8 Nm M4 If ELCB relays are used, local regulations must be
AKD 5032-5042 3.0 Nm M5 observed. Relays must be suitable for protection
AKD 5052-5062 4.0 Nm M6
AKD 5072-5102 15 Nm M8 of 3-phase equipment with a bridge rectifier and
for a brief discharge on power-up.

See also the section Special Conditions in


■ Electrical installation - mains supply
the Design Guide.
Connect the three mains phases to terminals L1, L2, L3.

■ RFI switch
Mains supply isolated from earth:
If the frequency converter is supplied from an isolated
mains source ( IT mains), the RFI switch can be
turned off (OFF). In OFF position, the internal RFI
■ High voltage test capacities (filter capacitors) between the chassis and
A high voltage test can be carried out by short- the intermediate circuit are cut off to avoid damage
circuiting terminals U, V, W, L1, L2 and L3 and to the intermediate circuit and to reduce the earth
energizing by max. 2.15 kV DC for one second capacity currents (according to IEC 61800-3).
between this short-circuit and the chassis.
NB!:
NB!:
Installation

The RFI switch is not to be operated with


The RFI switch must be closed (position mains connected to the unit. Check that
ON) when high voltage tests are carried the mains supply has been disconnected
out (see section RFI Switch). before operating the RFI switch.
The mains and motor connection must be interrupted
in the case of high voltage tests of the total installation NB!:
if the leakage currents are too high. Open RFI switch is only allowed at factory
set switching frequencies.

MG.50.R4.02 - VLT is a registered Danfoss trademark 37


AKD 5000

NB!:
The RFI switch disconnects the capacitors
galvanically to ground.

The red switches are operated by means of e.g. a


screwdriver. They are set in the OFF position when
they are pulled out and in ON position when they are
pushed in (see drawing below). Factory setting is ON.

Mains supply connected to earth:


The RFI switch must be in ON position in order for the
frequency converter to comply with the EMC-standard.

Position of RFI switches

Compact IP 20/NEMA 1
AKD 5008 200 - 240 V
AKD 5016 - 5022 380 - 500 V

Compact IP 20/NEMA 1
AKD 5001 - 5006 200 - 240 V
AKD 5001 - 5011 380 - 500 V

Compact IP 20/NEMA 1
AKD 5011 - 5016 200 - 240 V
AKD 5027 - 5032 380 - 500 V

38 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Compact IP 54
AKD 5008 - 5011 200 - 240 V
AKD 5016 - 5027 380 - 500 V

Compact IP 20/NEMA 1
AKD 5022 - 5027 200 - 240 V
AKD 5042 - 5062 380 - 500 V

Compact IP 54
AKD 5016 - 5027 200 - 240 V
AKD 5032 - 5062 380 - 500 V
Compact IP 54
AKD 5001 - 5006 200 - 240 V
AKD 5001 - 5011 380 - 500 V
Installation

MG.50.R4.02 - VLT is a registered Danfoss trademark 39


AKD 5000

- and thus the leakage current - increases, and the


cable length must be reduced correspondingly.

■ Connection of motor
All types of 3-phased asynchronous standard motors
can be used with the AKD 5000 Series.

Normally, small motors are star-connected


(200/400 V, /Y).
Large motors are delta-connected (400/690 V, /Y).

■ Direction of motor rotation

Compact IP 54
AKD 5072 - 5102 380 - 500 V

■ Electrical installation - motor cables

NB!:
If an unscreened cable is used, some
EMC requirements are not complied with,
see the Design Guide.
If the EMC specifications regarding emission are
to be complied with, the motor cable must be
screened, unless otherwise stated for the RFI filter
in question. It is important to keep the motor cable
as short as possible so as to reduce the noise level
and leakage currents to a minimum.
The factory setting is for clockwise rotation with the
The motor cable screen must be connected to the
frequency transformer output connected as follows.
metal cabinet of the frequency converter and to the
metal cabinet of the motor. The screen connections Terminal 96 connected to U-phase
are to be made with the biggest possible surface Terminal 97 connected to V-phase
(cable clamp). This is enabled by different installation Terminal 98 connected to W-phase
devices in the different frequency converters.
The direction of motor rotation can be changed by
Installation with twisted screen ends (pigtails) is switching two phases in the motor cable.
to be avoided, since these spoil the screening
effect at higher frequencies.
If it is necessary to break the screen to install a
motor isolator or motor contactor, the screen must be
continued at the lowest possible HF impedance.

The frequency converter has been tested with a given


length of cable and a given cross-section of that cable.
If the cross-section is increased, the cable capacitance

40 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Parallel coupling of motors MI.90.FX.YY and MI.50.SX.YY for further information


regarding safe installation.

NB!:
Please note that voltages up to 1099 V
DC, depending on the supply voltage,
may occur on the terminals.

■ Electrical installation - relay outputs


Torque: 0.5 - 0.6 Nm
Screw size: M3

No. Function
Frequency converters are able to control several 1-3 Relay output, 1+3 break, 1+2 make
motors connected in parallel. If the motors are to See parameter 323 of the Operating
have different rpm values, the motors must have Instructions. See also General
different rated rpm values. Motor rpm is changed technical data.
simultaneously, which means that the ratio between
4, 5 Relay output, 4+5 make See
the rated rpm values is maintained across the range.
parameter 326 of the Operating
The total current consumption of the motors is Instructions.
not to exceed the maximum rated output current See also General technical data.
IN for the frequency converter.

Problems may arise at the start and at low rpm values


if the motor sizes are widely different. This is because
the relatively high ohmic resistance in small motors calls
for a higher voltage at the start and at low rpm values.

In systems with motors connected in parallel, the


electronic thermal relay (ETR) of the frequency
converter cannot be used as motor protection
for the individual motor. Consequently, additional
motor protection is required, such as thermistors
in each motor (or individual thermal relays) suitable
for frequency converter use.

Please note that the individual motor cable for each


motor must be summed and is not to exceed the
total motor cable length permitted.

■ Electrical installation - brake cable


(Only standard with brake and extended with
brake. Typecode: SB, EB, DE, PB).
No. Function
81, 82 Brake resistor terminals
Installation

The connection cable to the brake resistor must be


screened. Connect the screen by means of cable
clamps to the conductive back plate at the frequency
converter and to the metal cabinet of the brake resistor.
Size the brake cable cross-section to match
the brake torque. See also Brake instructions,

MG.50.R4.02 - VLT is a registered Danfoss trademark 41


AKD 5000

■ Electrical installation - external fan supply


Torque 0,5-0,6 Nm ■ DIP Switches 1-4
Screwsize: M3 The dipswitch is located on the control card.
It is used for serial communication, terminals 68 and 69.
The switching position shown is the factory setting.

Switch 1 has no function.


Switches 2 and 3 are used for terminating an RS
485 interface, serial communication.
Switch 4 is used for separating the common potential
for the internal 24 V DC supply from the common
Only for IP54 units in the power range AKD 5016-5102, potential of the external 24 V DC supply.
380-500 V and AKD 5008-5027, 200-240 V AC. If NB!:
the drive is supplied by the DC bus (loadsharing), the Please note that when Switch 4 is in position
internal fans are not supplied with AC power. In this "OFF", the external 24 V DC supply is galvanically
case they must be supplied with an external AC supply. isolated from the frequency converter.

■ Electrical installation - bus connection ■ Electrical installation - control cables


The serial bus connection in accordance with the RS All terminals for the control cables are located under
485 (2-conductor) norm is connected to terminals the protective cover of the frequency converter. The
68/69 of the frequency converter (signals P and N). protective cover (see drawing) can be removed by
Signal P is the positive potential (TX+,RX+), while means of a pointed object - a screwdriver or similar.
signal N is the negative potential (TX-,RX-).

If more than one frequency converter is to be


connected to a given master, use parallel connections.

In order to avoid potential equalizing currents in the


screen, the cable screen can be earthed via terminal
61, which is connected to the frame via an RC-link.

Bus termination
The bus must be terminated by a resistor network Once the protective cover has been removed,
at both ends. For this purpose, set switches 2 the actual EMC-correct installation can start. See
and 3 on the control card for "ON". drawings in the section, EMC correct installation.

42 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

No. Function
Tightening-up torque: 0.5-0.6 Nm 12, 13 Voltage supply to digital inputs
Screw size: M3 For the 24 V DC to be usable
See section earthing of braided screened/armoured for the digital inputs, switch 4 on
control cables. the control card must be closed.
position "ON".

16-33 Digital inputs/encoder inputs

20 Ground for digital inputs

39 Ground for analogue/digital


outputs

42, 45 Analogue/digital outputs for


indicating frequency, reference,
current and torque

50 Supply voltage to potentiometer


and thermistor 10 V DC

53, 54 Analogue reference input, voltage


0 - ±10 V

55 Ground for analogue reference


inputs

60 Analogue reference input, current


0/4-20 mA

61 Termination for serial


communication. See section
Bus connection. This terminal is
normally not to be used.

68, 69 RS 485 interface, serial


communication. Where the
frequency converter is connected
to a bus, switches 2 and 3
(switches 1- 4) must be closed
on the first and the last frequency
converter. On the remaining
frequency converters, switches 2
and 3 must be open. The factory
setting is closed (position "ON").
Installation

MG.50.R4.02 - VLT is a registered Danfoss trademark 43


AKD 5000

■ Electrical installation

Conversion of analogue inputs

Current input signal to voltage input


0-20 mA ⇒ 0-10 V Connect 510 ohms resistor between input terminal
4-20 mA ⇒ 2-10 V 53 and 55 (terminal 54 and 55) and adjust minimum
and maximum values in parameters 309 and 310
(parameters 312 and 313).

44 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Control panel (LCP)


The front of the frequency converter features a
control panel - LCP (Local Control Panel), which
makes up a complete interface for operation and
monitoring of the AKD 5000 Series.
The control panel is detachable and can - as an
alternative - be installed up to 3 metres away from
the frequency converter, e.g. on a front panel,

Operation of the
by means of a mounting kit option.
The functions of the control panel can be

AKD
divided into three groups:

• display
• keys for changing program parameters
• keys for local operation

All data are indicated by means of a 4-line


alpha-numeric display, which in normal operation
is able to show 4 measurements and 3 operating
conditions continuously. During programming, all the
information required for quick, effective parameter
Setup of the frequency converter will be displayed. As
a supplement to the display, there are three LEDs for
voltage (power or 24 V external), warning and alarm.
All program parameters of the frequency converter can
be changed immediately from the control panel, unless
this function has been blocked via parameter 018.

■ Control panel - display


3rd line is normally blank and is used in the menu
The LCD-display has rear lighting and a total of 4
mode to show the selected parameter number or
alpha-numeric lines together with a box that shows
parameter group number and name.
the direction of rotation (arrow) and the chosen
Setup as well as the Setup in which programming 4th line is used in operating status for showing a
is taking place if that is the case. status text or in data change mode for showing the
mode or value of the selected parameter.
175ZA443.10

1st line 12345678901234567890 An arrow indicates the direction of rotation of the


motor. Furthermore, the Setup which has been
2nd line

3rd line
12345678
12345678901234567890
SETUP

1 selected as the Active Setup in parameter 004 is


shown. When programming another Setup than
the Active Setup, the number of the Setup which
4th line 12345678901234567890 is being programmed will appear to the right. This
second Setup number will flash.

■ Control panel - LEDs


1st line shows up to 3 measurements continuously
At the bottom of the control panel is a red
in normal operating status or a text which
alarm LED and a yellow warning LED, as well
explains the 2 nd line.
as a green voltage LED.
2nd line shows a measurement with related
unit continuously, regardless of status (except
in the case of alarm/warning).
If certain threshold values are exceeded, the alarm
and/or warning LED lights up together with a status
and alarm text on the control panel.

MG.50.R4.02 - VLT is a registered Danfoss trademark 45


AKD 5000

The voltage LED is activated when the frequency


converter receives voltage, or 24 V external supply; at
[OK] is used for confirming a change of
the same time the rear lighting of the display will be on.
the parameter selected.

[+/-] is used for selecting parameter and


■ Control panel - control keys for changing the chosen parameter or for
The control keys are divided into functions. This changing the read out in line 2.
means that the keys between display and indicator [<>] is used for selecting group and to
lamps are used for parameter Setup, including choice move the cursor when changing numerical
of display indication during normal operation. parameters.
[STOP / RESET] is used for stopping
the motor connected or for resetting the
frequency converter after a drop-out (trip).
Can be selected via parameter 014 to be
active or inactive. If stop is activated, line 2
will flash, and [START] must be activated.
[JOG] overrides the output frequency to
a preset frequency while the key is kept
down. Can be selected via parameter 015
Keys for local control are found under the
to be active or inactive.
indicator LEDs.
[FWD / REV] changes the direction of
rotation of the motor, which is indicated
by means of the arrow on the display
although only in Local. Can be selected
via parameter 016 to be active or inactive.
[START] is used for starting the frequency
■ Control key functions
converter after stop via the "Stop" key. Is
[DISPLAY / STATUS] is used for selecting always active, but cannot override a stop
the mode of display or for changing back command given via the terminal strip.
to Display mode from either the Quick
menu mode or the Menu mode.
NB!:
[QUICK MENU] is used for programming
If the keys for local control have been
the parameters that belong under the
selected as active, they will remain active
Quick menu mode. It is possible to switch
both when the frequency has been set for
directly between Quick menu mode and
Local Control and for Remote Control via parameter
Menu mode.
002, although with the exception of [Fwd/rev],
[MENU] is used for programming all
which is only active in Local operation.
parameters. It is possible to switch directly
between Menu mode and Quick menu NB!:
mode. If no external stop function has been selected
[CHANGE DATA ] is used for changing and the [Stop] key has been selected as
the parameter selected either in the Menu inactive, the motor can be started and can only
mode or the Quick menu mode. be stopped by disconnecting the voltage to the motor.
[CANCEL] is used if a change of the
selected parameter is not to be carried
out. ■ Control panel - display read-outs
The display read-out state can be varied - see the list
below - depending on whether the frequency converter
is in normal operation or is being programmed.

46 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Display mode Operating variable: Unit:


In normal operation, up to 4 different operating Reference [%]
variables can be indicated continuously: 1.1 and 1.2 Reference [unit]
Feedback [unit]
and 1.3 and 2, and in line 4 the present operating
Frequency [Hz]
status or alarms and warnings that have arisen. Frequency x scaling [-]

195NA113.10
Motor current [A]
VAR 1.1 VAR 1.2 VAR 1.3
Torque [%]

Operation of the
VAR 2 SETUP

1
Power
Power
Output energy
[kW]
[HP]
[kWh]

AKD
Motor voltage [V]
STATUS DC-link voltage [V]
Motor thermal load [%]
AKD thermal load [%]
Hours run [Hours]
■ Display mode - selection of read-outstate Input status, dig. Input [Binary code]
Input status, analogue terminal 53 [V]
There are three options in connection with the Input status, analogue terminal 54 [V]
choice of read-out state in the Display mode - I, II Input status, analogue terminal 60 [mA]
and III. The choice of read-out state determines the Pulse reference [Hz]
number of operating variables read out. External reference [%]
Status word [Hex]
Read-out state: I: II: III: Brake effect/2 min. [kW]
Line 1 Description Data value for Description for Brake effect/sec. [kW]
for operating 3 operating 3 operating Heat sink temp. [ºC]
Alarm word [Hex]
variable in line variables in line variables in line
Control word [Hex]
2 1 1 Warning word 1 [Hex]
Extended status word [Hex]
Communication option card warning [Hex]
The table below gives the units linked to the variables RPM [min-1]
in the first and second line of the display. RPM x scaling [ - ]

Operating variables 1.1 and 1.2 and 1.3 in the first


line, and operating variable 2 in the second line are
selected via parameter 009, 010, 011 and 012.

• Read-out state I:
This read-out state is standard after starting
up or after initialisation.

FREQUENCY

50.0 Hz
MOTOR IS RUNNING

Line 2 gives the data value of an operating variable with


related unit, and line 1 provides a text which explains
line 2, cf. table. In the example, Frequency has
been selected as variable via parameter 009. During
normal operation another variable can immediately
be read out by using the [+/-] keys.

• Read-out state II:


Switching between read-out states I and II is effected
by pressing the [DISPLAY / STATUS] key.

MG.50.R4.02 - VLT is a registered Danfoss trademark 47


AKD 5000

a choice between two programming modes - a


24.3% 30.2% 13.8A Menu mode and a Quick menu mode.
The former provides access to all parameters. The
50.0 Hz latter takes the user through a few parameters
which make it possible in most cases to start
MOTOR IS RUNNING operating the frequency converter.
Regardless of the mode of programming, a change
of a parameter will take effect and be visible both in
In this state, data values for four operating values the Menu mode and in the Quick menu mode.
are shown at the same time, giving the related
unit, cf. table. In the example, Reference, Torque,
Current and Frequency are selected as variables ■ Structure for the Quick menu mode versus
in the first and second line. the Menu mode
In addition to having a name, each parameter is linked
• Read-out state III:
up with a number which is the same regardless of
This read-out state can be held as long as the
the programming mode. In the Menu mode, the
[DISPLAY/STATUS] key is pressed. When the
parameters are divided into groups, with the first digit
key is released, the system switches back to
of the parameter number (from the left) indicating the
Read-out state II, unless the key is pressed for
group number of the parameter in question.
less that approx. 1 sec., in which case the system
always reverts to Read-out state I. • The quick menu takes the user through a number
of parameters that may be enough to get the
REF% TORQUE CURR A motor to run nearly optimally, if the factory setting
for the other parameters takes the desired control
50.0 Hz SETUP

1 functions into account, as well as the configuration


of signal inputs/outputs (control terminals).
MOTOR IS RUNNING • The Menu mode makes it possible to select
and change all parameters at the user’s
option. However, some parameters will
This is where parameter names and units for operating be "missing", depending on the choice of
variables in the first and second line are given - configuration (parameter 100), e.g. open loop
operating variable 2 remains unchanged. hides all the P.I.D. parameters.

• Display state IV:


This display state can be produced during operation
■ Quick Setup
if another setup is to be changed without stopping
The Quick Setup starts with pressing the [QUICK
the frequency converter. This function is activated
MENU] key, which brings out the following
in parameter 005, Programming Setup.
read-out on the display:

24.3% 30.2% 13.8A


QUICK MENU 1 OF 13
50.0 Hz 50.0 HZ
001 LANGUAGE
MOTOR IS RUNNING
ENGLISH

The selected programming setup number will flash


to the right of the active setup. At the bottom of the display, the parameter number
and name are given together with the status/value
of the first parameter under Quick Setup. The
first time the [Quick Menu] key is pressed after the
■ Parameter Setup unit has been switched on, the read-outs always
The AKD 5000 Series can be used for practically start at pos. 1 - see table below.
all assignments, which is why the number of
parameters is quite large. Also, this series offers

48 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Parameter selection Group no. Parameter group:


The selection of parameter is effected by means of the
0 Operation & Display
[+/-] keys. The following parameters are accessible:
1 Load & Motor
Pos.: No.: Parameter: Unit: 2 References & Limits
1 001 Language 3 Inputs & Outputs
2 102 Motor output [kW]] 4 Special functions
3 103 Motor voltage [V] 5 Serial communication

Operation of the
4 104 Motor frequency [Hz] 6 Technical functions
5 105 Motor current [A] 7 Application Options

AKD
6 106 Rated motor speed [rpm] 8 Fieldbus Profile
7 107 Automatic motor adaptation, 9 Fieldbus Communication
AMA
8 204 Minimum reference [Hz]
When the desired parameter group has been
9 205 Maximum reference [Hz] selected, each parameter can be chosen by
10 207 Ramp-up time 1 [sec.] means of the [+/-] keys:
11 208 Ramp-down time 1 [sec.]
12 002 Local/remote control
FREQUENCY
13 003 Local reference
50.0 Hz
001 LANGUAGE
ENGLISH
■ Menu mode
The Menu mode is started by pressing the [MENU] key,
which produces the following read-out on the display:
The 3rd line of the display shows the parameter
number and name, while the status/value of the
FREQUENCY selected parameter are shown in line 4.

50.0 Hz
0 KEYB.&DISPLAY
■ Changing data
Regardless of whether a parameter has been selected
under the Quick menu or the Menu mode, the
Line 3 on the display shows the parameter procedure for changing data is the same.
group number and name. Pressing the [CHANGE DATA] key gives access to
changing the selected parameter, following which the
underlining in line 4 will flash on the display.
The procedure for changing data depends on
■ Parameter selection whether the selected parameter represents a
In the Menu mode the parameters are divided numerical data value or a text value.
into groups. Selection of parameter group is
effected by means of the [<>] keys.
The following parameter groups are accessible:
■ Changing a text value
If the selected parameter is a text value, the text
value is changed by means of the [+/-] keys.

FREQUENCY

50.0 Hz
001 LANGUAGE
ENGLISH

MG.50.R4.02 - VLT is a registered Danfoss trademark 49


AKD 5000

The bottom display line shows the text value that will be ■ Changing of data value, step-by-step
entered (saved) when acknowledgement is given [OK]. Certain parameters can be changed step by step
or infinitely variably. This applies to Motor power
(parameter 102), Motor voltage (parameter 103)
and Motor frequency (parameter 104).
■ Change of group of numeric data values
The parameters are changed both as a group
If the chosen parameter represents a numeric
of numeric data values and as numeric data
data value, the chosen data value is changed
values infinitely variably.
by means of the [+/-] keys.

FREQUENCY
■ Read out and programming of indexed parameters
50.0 HZ
102 MOTOR POWER
SETUP

1
Parameters are indexed when placed in a rolling stack.
Parameter 615 - 617 contain a historical log which
can be read out. Choose the actual parameter,
0.37 KW
press the [CHANGE DATA] key and use the [+] and
[-] keys to scroll through the log of values. During
the read out line 4 of the display will flash.
FREQUENCY
If a bus option is mounted in the drive, the
50.0 HZ
102 MOTOR POWERSETUP
SETUP

1 programming of parameter 915 - 916 needs to be


carried through in the following way:
1
0.55 KW
Choose the actual parameter, press the [CHANGE
DATA] key and use the [+] and [-] keys to scroll
The chosen data value is indicated by the digit flashing. through the different indexed values. To change the
The bottom display line shows the data value that will value of the parameter, select the indexed value and
be entered (saved) when signing off with [OK]. press the [CHANGE DATA] key. Using the [+] and [-]
keys the value to be changed will flash. To accept the
new setting, press [OK], to abort, press [CANCEL].

■ Infinitely variable change of numericdata value


If the chosen parameter represents a numeric data
value, a digit is first selected by means of the [<>] keys. ■ Initialisation to factory setting
The frequency converter can be initialised to
factory settings in two ways.
FREQUENCY

50.0 Hz SETUP

1
Initialisation by parameter 620
- Recommended initialisation
130 START FREQUENCY
09.0 HZ • Select parameter 620
• Press [CHANGE]
• Select "Initialisation"
Then the chosen digit is changed infinitely variably • Press the [OK] key
by means of the [+/-] keys: • Cut off the mains supply and wait until
the display turns off.
FREQUENCY • Reconnect the mains supply - the frequency
converter is now reset.
50.0 Hz SETUP

1 This parameter initialises all except:


130 START FREQUENCY 500 Serial communication address
10.0 HZ 501 Baud rate for serial communication
601-605 Operating data
615-617 Fault logs
The chosen digit is indicated by the digit flashing. The
bottom display line shows the data value that will be
entered (saved) when signing off with [OK]. Manual initialisation

50 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

• Disconnect from mains and wait until the


display turns off.
• Press the following keys at the same time:
[Display/status]
[Change data]
[OK]
• Reconnecting the mains supply while

Operation of the
pressing the keys.
• Release the keys

AKD
• The frequency converter has now been
programmed for the factory setting.

This parameter initialises all except:


600-605 Operating data

NB!:
Settings for serial communication and
fault logs are reset.

MG.50.R4.02 - VLT is a registered Danfoss trademark 51


AKD 5000

■ Menu structure
DISPLAY MODE

VAR 1.1 VAR 1.2 VAR 1.3

VAR 2


STATUS

▲ ▲

MENU MODE QUICK MENU MODE

FREQUENCY QUICK MENU 1 OF 13

50.0 HZ 50.0 HZ

0 KEYB.&DISPLAY 001 LANGUAGE


ENGLISH

Choice of Choice of
parameter group

DATA MODE

FREQUENCY

50.0 HZ
001 LANGUAGE
ENGLISH
▲ ▲


DATA CHANGE MODE DATA CHANGE MODE

FREQUENCY QUICK MENU 1 OF 13

50.0 HZ
001 LANGUAGE
50.0 HZ
001 LANGUAGE
ENGLISH Choice of
ENGLISH
data value

175ZA446.11

52 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Application configuration There is a choice of the following configurations:


Using this parameter enables the choice of a
configuration (setting) of the frequency converter - Speed control, open loop
that fits the application in which the frequency - Speed control, closed loop
converter is to be active. - Process control, closed loop
- Torque control, open loop
NB!: - Torque control, speed feedback
First, the motor nameplate date must be The selection of special motor characteristics can be
set in parameters 102-106. combined with any application configuration.

■ Setting of parameters signals is required (the internal slip compensation


Select Speed control, open loop if a normal is operating) from motor or unit.
speed adjustment without external feedback Set the following parameters in order shown:
Speed control, open loop:
Parame- Setting: Data value:
ter:

configuration
100 Configuration Speed control, open loop [0]

Application
201 Output frequency low limit Only if [0] or [2] in par. 200
202 Output frequency high limit
203 Reference/feedback range
204 Minimum reference Only if [0] in par. 203
205 Maximum reference

Select Process control, closed loop if the application as temperature, pressure, etc. Set the following
has a feedback signal that is not directly related to parameters in the order shown:
motor speed (rpm/Hz), but some other unit, such
Process control, closed loop (Process PID):
Parame- Setting: Data value:
ter:
100 Configuration Process control, closed loop [3]
201 Output frequency low limit
202 Output frequency high limit
203 Reference/feedback range
414 Minimum feedback Only if [0] or [2] in par. 200
415 Maximum feedback
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
416 Process units
437 Process PID normal/inverse
439 Process PID start frequency
440 Process PID proportional gain
441 Process PID integration time
444 Process PID lowpass filter

MG.50.R4.02 - VLT is a registered Danfoss trademark 53


AKD 5000

■ Automatic Motor Adaptation, AMA


Automatic motor adaptation is a test algorithm How to perform an AMA
that measures the electrical motor parameters at
a motor standstill. This means that AMA itself 1. Press the [STOP/RESET] key
does not supply any torque. 2. Set motor nameplate data in parameters 102 to 106
AMA is useful when commissioning systems, where 3. Select whether a total [ENABLE (RS,XS)]or
the user wants to optimise the adjustment of the a reduced [ENABLE RS] AMA is required
frequency converter to the motor applied. This feature in parameter 107
is used in particular where the factory setting does 4. Connect terminal 12 (24 VDC) to terminal
not adequately cover the motor in question. 27 on the control card
There are two motor parameters that are of primary 5. Press the [START] key or connect terminal
significance in automatic motor adaptation: the 18 (start) to terminal 12 (24 VDC) to start the
stator resistance, Rs, and the reactance at normal automatic motor adaptation.
magnetising level, Xs. Parameter 107 allows a choice Now the automatic motor adaptation goes through
of automatic motor adaptation, with determination four tests (for reduced AMA only the first two tests).
of both Rs and Xs, or reduced automatic motor The different tests can be followed in the display as
adaptation with determination of only Rs. dots after the text WORKING in parameter 107:
The duration of a total automatic motor adaptation 1. Initial error check where nameplate data
varies from a few minutes on small motors to more and physical errors are checked. Display
than 10 minutes on large motors. shows WORKING.
2. DC test where the stator resistance is estimated.
Limitations and preconditions:
Display shows WORKING..
• For AMA to be able to determine the motor 3. Transient test where the leakage inductance is
parameters optimally, the correct nameplate data estimated. Display shows WORKING...
for the motor connected to the frequency converter 4. .AC test where the stator reactance is estimated.
must be entered in parameters 102 to 106. Display shows WORKING....
• For the best adjustment of the frequency converter,
NB!:
it is recommended to carry out AMA on a
AMA can only be carried out if there are
cold motor. Repeated AMA runs may lead to
no alarms during tuning.
a heating of the motor that will result in an
increase of the stator resistance, Rs.
Discontinue AMA
• AMA can only be carried out if the rated motor
current is minimum 35% of the rated output If the automatic motor adaptation is to be
current of the frequency converter. AMA can be discontinued, press the [STOP/RESET] key or
carried out up to one oversize motor. disconnect terminal 18 from terminal 12.
• If a LC filter is inserted between the frequency
converter and the motor, it will only be possible The automatic motor adaptation ends up with one
to carry out a reduced test. If an overall of the following messages after the test:
setting is required, remove the LC filter while
Warnings and alarm messages
running a total AMA. After completion of the
AMA reinsert the LC filter. ALARM 21
• If motors are coupled in parallel only use Auto-optimisation OK
reduced AMA if any. Press the [STOP/RESET] key or disconnect terminal 18
• When using synchronous motors it is only from terminal 12. This alarm indicates that the AMA is
possible to make a reduced AMA. OK and that the drive is correctly adapted to the motor.
• Long motor cables can have an effect on
the implementation of the AMA function ALARM 22
if their resistance is bigger than the stator Auto-optimisation not OK
resistance of the motor. [AUTO MOTOR ADAPT OK]
A fault has been found during automatic motor
adaptation. Press the [STOP/RESET] key or disconnect
terminal 18 from terminal 12. Check the possible
cause to the fault related to the alarm message given.
The figure after the text is the error code, which can be
seen in the fault log in parameter 615. Automatic motor

54 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

adaptation does not update parameters. You may


choose to run a reduced automatic motor adaptation.
WARNING 39 - 42
CHECK P.103,105 [0] A fault have been encountered during automatic
[AUTO MOT ADAPT FAIL] Parameter 102, motor adaptation. Check the possible fault causes
103 or 105 has a wrong setting. Correct the in accordance with the warning message. Press
setting and start AMA all over. the [CHANGE DATA key and select "CONTINUE"
if AMA is to continue despite the warning or press
LOW P.105 [1] the [STOP/RESET] key or disconnect terminal 18
The motor is too small for AMA to be carried out. from terminal 12 to discontinue AMA.
If AMA is to be enabled, the rated motor current
(parameter 105) must be higher than 35% of the WARNING: 39
rated output current of the frequency converter. CHECK P.104,106
The setting of parameter 102, 104 or 106
ASYMMETRICAL IMPEDANCE [2] is probably wrong. Check the setting and
AMA has detected an asymmetrical impedance choose ‘Continue’ or ‘Stop’.
in the motor connected to the system. The
motor could be defective. WARNING: 40
CHECK P.103,105
MOTOR TOO BIG [3] The setting of parameter 102, 103 or 105
The motor connected to the system is too big for is probably wrong. Check the setting and
AMA to be carried out. The setting in parameter choose ‘Continue’ or ‘Stop’.
102 does not match the motor used.
WARNING: 41
MOTOR TOO SMALL [4] MOTOR TOO BIG
The motor connected to the system is too small for The motor used is probably too big for AMA to
AMA to be carried out. The setting in parameter be carried out. The setting in parameter 102
102 does not match the motor used. may not match the motor. Check the motor
TIME OUT [5] and choose ‘Continue’ or ‘Stop’.

functions
Special
AMA fails because of noisy measuring signals. Try to WARNING: 42
start AMA all over a number of times, until AMA is MOTOR TOO SMALL
carried out. Please note that repeated AMA runs may The motor used is probably too small for AMA
heat the motor to a level where the stator resistance RS to be carried out. The setting in parameter 102
is increased. In most cases, however, this is not critical. may not match the motor. Check the motor
INTERRUPTED BY USER [6] and choose ‘Continue’ or ‘Stop’.
AMA has been interrupted by the user.

INTERNAL FAULT [7]


An internal fault has occurred in the frequency
converter. Contact your Danfoss supplier.

LIMIT VALUE FAULT [8]


The parameter values found for the motor are
outside the acceptable range within which the
frequency converter is able to work.

MOTOR ROTATES [9]


The motor shaft rotates. Make sure that the
load is not able to make the motor shaft rotate.
Then start AMA all over.

MG.50.R4.02 - VLT is a registered Danfoss trademark 55


AKD 5000

■ PID for process control Relative references can be programmed. A relative


Feedback reference is a percentage value (Y) of the sum of
The feedback signal must be connected to a terminal the external references (X). This percentage value
on the frequency converter. Use the list below to is added to the sum of the external references,
decide which terminal is to be used and which which produces the active reference (X + XY). See
parameters are to be programmed. section Handling of multi references.
If relative references are to be used, parameter 214
Feedback type Terminal Parameters
is to be set to Relative [1]. This makes the preset
Pulse 33 307
Voltage 53 308, 309, 310 references relative. Furthermore, Relative reference [4]
Current 60 314, 315, 316 can be programmed on terminal 54 and/or 60. If an
external relative reference is selected, the signal on the
input will be a percentage value of the full range of the
Furthermore, the minimum and maximum feedback
terminal. The relative references are added with signs.
(parameters 414 and 415) must be set to a value in
the process unit that corresponds to the minimum NB!:
and maximum value on the terminal. Terminals that are not in use should preferably
Select process unit in parameter 416. be set to No function [0].

Reference
Inverse control
A minimum and a maximum reference can be set (204
If the drive has to react with increasing speed on
and 205), which limit the sum of all references. The
and increasing feedback, Inverse must be selected in
reference range cannot exceed the feedback range.
parameter 437. Normal control means that the motor
If one or several setpoint references are required,
speed decreases when the feedback signal increases.
the simplest way is to set such reference directly
in parameters 215 to 218. Select between the Anti Windup
preset references by connecting terminals 16, 17, The process controller comes with the anti windup
29, 32 and/or 33 to terminal 12. Which terminals function in active position. This function ensures
that are used depends on the choice made in the that when either a frequency limit or a torque limit
parameters of the various terminals (parameters is reached, the integrator will be set to a gain that
300, 301, 305, 306 and/or 307). Use the table corresponds to the actual frequency. This avoids
below when selecting preset references. integrating on an error that cannot in any case be
Preset ref. msb Preset ref. lsb compensated for by means of a speed change.
Preset ref. 1 0 0
Start-up conditions
(par. 215)
In some applications, optimum setting of the process
Preset ref. 2 0 1
controller will mean that it takes an excessive time
(par. 216)
for the desired process value to be reached. In
Preset ref. 3 1 0
such applications it might be an advantage to fix a
(par. 217)
motor frequency to which the frequency converter is
Preset ref. 4 1 1
to bring the motor before the process controller is
(par. 218)
activated. This is done by programming a Process
PID start frequency in parameter 439.
If an external reference is required, this can either
be an analogue or a pulse reference. If current Lowpass filter
is used as a feedback signal, only voltage can If there are oscillations of the current/voltage feedback
be used as an analogue reference. Use the signal, these can be dampened by means of a lowpass
following list to decide which terminal to use and filter. Set a suitable lowpass filter time constant.
which parameters to program. This time constant represents the limitfrequency of
the ripples occurring on the feedback signal. If the
Reference type Terminal Parameters
lowpass filter has been set to 0.1s, the limit frequency
Pulse 17 or 29 301 or 305
Voltage 53 or 54 308, 309, 310 or will be 10 RAD/sec., corresponding to (10/2 x π) =
311, 312, 313 1.6 Hz. This will mean that all currents/voltages that
Current 60 314, 315, 316 vary by more than 1.6 oscillations per second will be
removed by the filter. In other words, control will only
be carried out on a feedback signal that varies by a

56 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

frequency of less than 1.6 Hz. Choose a suitable time intermediate circuit voltage has dropped to a given
constant in parameter 444, Process PID Lowpass filter. value and the rectifier has stopped.
In order to obtain the possibility of a quick discharge,
Optimisation of the process controller the frequency converter requires an external 24 V DC
The basic settings have now been made; all that supply to terminals 35 and 36, as well as a suitable
needs to be done is to optimise the proportional brake resistor on terminals 81 and 82.
gain, the integration time and the differentiation time
(parameters 440, 441, 442). In most processes, this For sizing of the discharge resistor for quick discharge,
can be done by following the guidelines given below. see Brake Instructions MI.50.DX.XX.

1. Start the motor NB!:


2. Set parameter 440 (proportional gain) to 0.3 and Quick discharge is only possible if the
increase it until the feedback signal again begins frequency converter has 24 Volts external
to vary continuously. Then reduce the value until DC supply and if an external brake/discharge
the feedback signal has stabilised. Now lower resistor has been connected.
the proportional gain by 40-60%.
3. Set parameter 441 (integration time) to 20s Before servicing the installation (frequency
and reduce the value until the feedback signal converter + motor), it must be checked
again begins to vary continuously. Increase the that the intermediate circuit voltage
integration time until the feedback signal stabilises, is below 60 V DC. This is done by measuring
followed by an increase of 15-50%. terminals 88 and 89, load-sharing.
4. Only use parameter 442 for very fast-acting
NB!:
systems only (differentiation time). The typical
The power dissipation during quick discharge
value is four times the set integration time. The
does not form part of the power monitoring
differentiator should only be used when the
function, parameter 403. When sizing resistors,
setting of the proportional gain and the integration
this fact should be taken into consideration.
time has been fully optimised.
Parameter 408 = [1]

NB!:

functions
Special
If necessary, start/stop can be activated
a number of times in order to provoke a Quick discharge
activated
variation of the feedback signal.
TRIP (RESET)
Check 24 Volts
See also the examples of connection given external DC supply ALARM:33
No 24 Volts external
in the Design Guide. DC supply
Q.DISCHARGING FAILED
24 Volts external
DC supply OK

TRIP (RESET)
■ Quick discharge Start

This function calls for a frequency converter of type


Quick discharge
Timeout ALARM:33
EB. This function is used for discharging the capacitors Q.DISCHARGING FAILED

in the intermediate circuit after the mains supply Discharge

has been interrupted. This is a useful function for


servicing the frequency converter and/or the motor Discharge completed

installation. The motor must be stopped before


POWER IS DISCHARGED
quick discharge is activated. If the motor acts as a 175ZA447.10
generator, quick discharge is not possible.

The quick discharge function can be selected via


parameter 408. The function starts when the

■ Mains failure/quick discharge with mains is selected, the mains failure procedure will not be
failure inverse carried out. If Controlled ramp-down [1] is selected,
The first column in the table shows Mains failure , the frequency converter will take the motor down to 0
which is selected in parameter 407. If no function Hz. If Enable [1] has been selected in parameter 408,

MG.50.R4.02 - VLT is a registered Danfoss trademark 57


AKD 5000

a quick discharge of the intermediate circuit voltage


NB!:
will be carried out after the motor has stopped.
The frequency converter can be completely
Using a digital input, it is possible to activate mains damaged if the Quick-discharge function
failure and/or quick discharge. This is done by is repeated, using the digital input
selecting Mains failure inverse on one of the control while mains voltage is on.
terminals (16, 17, 29, 32, 33). Mains failure inverse
is active in the logical ’0’ situation.

Mains failure par. Quick discharge par. 408 Mains failure inverse digital Function
407 input
No function [0] Disable [0] Logical ’0’ 1
No function [0] Disable [0] Logical ’1’ 2
No function [0] Enable [1] Logical ’0’ 3
No function [0] Enable [1] Logical ’1’ 4
[1]-[4] Disable [0] Logical ’0’ 5
[1]-[4] Disable [0] Logical ’1’ 6
[1]-[4] Enable [1] Logical ’0’ 7
[1]-[4] Enable [1] Logical ’1’ 8

Function no. 1 Quick discharge and mains failure function are activated
Mains failure and quick discharge are not active. when the intermediate circuit level drops to a given level.
First the mains failure function will be active;
Function no. 2 subsequently there will be a quick discharge.
Mains failure and quick discharge are not active.

Function no. 3
The digital input activates the quick discharge function, ■ Flying start
regardless of the intermediate circuit voltage level and This function makes it possible to "catch" a motor that
regardless of whether the motor is running. is spinning freely and for the frequency converter to
take control of the motor speed. This function can
Function no. 4
be enabled or disabled via parameter 445.
Quick discharge is activated when the intermediate
circuit voltage has dropped to a given value and If flying start has been selected, there will be four
the inverters have stopped. See procedure situations in which the function is activated:
on previous page.
1. After a coast has been given via terminal 27.
Function no. 5 2. After power-up.
The digital input activates the mains failure function, 3. If the frequency converter is in a trip state and
regardless of whether the unit receives any supply a reset signal has been given.
voltage. See the different functions in parameter 407. 4. If the frequency converter releases the motor
because of a fault state and the fault disappears
Function no. 6
before a trip, the frequency converter will catch
The mains failure function is activated when the
the motor and go back to the reference.
intermediate circuit voltage has dropped to a given
1. Flying start is active.
value. The selected function in case of mains
failure is selected in parameter 407.

Function no. 7
The digital input activates both the quick discharge
and the mains failure function, regardless of the
intermediate circuit voltage level and regardless
of whether the motor is running. First the mains
failure function will be active; subsequently there
will be a quick discharge.

Function no. 8

58 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

2. Flying start is active.

■ Normal/high overload torque control, open loop


This function enables the frequency converter
The search sequence for the spinning motor depends to perform a constant 100% torque, using
on Rotation, frequency/direction (parameter 200). If an oversize motor.
only clockwise is selected, the frequency converter will The choice between a normal or a high overload
start looking from Maximum frequency (parameter 202) torque characteristic is made in parameter 101.
down to 0 Hz. If the frequency converter does not find
the spinning motor during the search sequence, it will This is also where to choose between a high/normal
carry out a DC braking so as to try to bring the speed constant torque characteristic (CT) or a high/normal
of the spinning motor down to 0 rpm. This requires that VT torque characteristic
the DC brake is active via parameters 125 and 126. If
Both directions is selected, the frequency converter will If a high torque characteristic is chosen, a rated
first find out in which direction the motor rotates and motor with the frequency converter obtains up to
then search for the frequency. If the motor is not found, 160% torque for 1 min. in both CT and VT. If a
the system assumes that the motor is at a standstill or normal torque characteristic is chosen, an oversize
is rotating at a low speed, and the frequency converter motor allows up to 110% torque performance for up

functions
to 1 min. in both CT and VT. This function is used

Special
will start the motor in the normal way after searching.
mainly for pumps and fans, since these applications
3. The frequency converter trips and Flying do not require an overload torque.
start is active.
The advantage of choosing a normal torque
characteristic for an oversize motor is that the frequency
converter will be able constantly to yield 100% torque,
without derating as a result of a bigger motor.

NB!:
This function cannot be chosen for AKD
5001-5006, 200-240 Volts, and AKD
5001-5011, 380-500 Volts.

■ Internal current regulator


The AKD 5000 features an integral current limit
regulator which is activated when the motor current,
and thus the torque, is higher than the torque
4. The frequency converter momentarily
limits set in parameter 221 and 222.
releases the motor. Flying start is activated
When AKD 5000 Series is at the current limit
and catches the motor again.
during motor operation or regenerative operation,
the frequency converter will try to get below
the preset torque limits as quickly as possible
without losing control of the motor.
While the current regulator is active, the frequency
converter can only be stopped by means of terminal

MG.50.R4.02 - VLT is a registered Danfoss trademark 59


AKD 5000

27 if set to Coasting stop, inverse [0] or Reset and


coasting stop, inverse [1]. A signal on terminals
Description:
16-33 will not be active until the frequency converter
If a stop command is active via terminal 18 and
has moved away from the current limit.
the frequency converter is not at the torque limit,
Please note that the motor will not use the
the motor will ramp down to 0 Hz.
ramp-down time, since terminal 27 must be
If the frequency converter is at the torque limit and
programmed for Coasting stop, inverse [0] or
a stop command is activated, terminal 42 Output
Reset and coasting stop, inverse [1].
(programmed to Torque limit and stop [27]) will be
activated. The signal to terminal 27 will change from
’logic 1’ to ’logic 0’ and the motor will start coasting.
■ Programming of Torque limit and stop
In applications with an external electro-mechanical
brake, such as hoisting applications, it is possible
to stop the frequency converter via a ‘standard’
stop command, while at the same time activating
the external electro-mechanical brake.
The example given below illustrates the programming
of frequency converter connections.
The external brake can be connected to relay 01 or
04, see Control of mechanical brake on page 66.
Program terminal 27 to Coasting stop, inverse [0]
or Reset and coasting stop, inverse [1], as well as
terminal 42 to Torque limit and stop [27].

- Start/stop via terminal 18.


Parameter 302 = Start [1].
- Quickstop via terminal 27.
Parameter 304 = Coasting stop, inverse [0].
- Terminal 42 Output
Parameter 319 = Torque limit and stop [27].
- Terminal 01 Relay output
Parameter 323 = Mechanical brake control [32].

60 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

■ Operation and Display 5. An external control command that can be


connected to terminal 16, 17, 19, 27, 29,
001 Language 32 or 33. However, [2] or [4] must be
(LANGUAGE) selected in parameter 013.
Value: See also section Shift between local and
✭English (ENGLISH) [0] remote control.
German (DEUTSCH) [1]
French (FRANCAIS) [2]
Danish (DANSK) [3]
003 Local reference
Spanish (ESPAÑOL) [4]
(LOCAL REFERENCE)
Italian (ITALIANO) [5]
Value:
Function: Par 013 set for [1] or [2]:
The choice in this parameter defines the language 0 - f MAX ✭ 50 Hz
to be used on the display.

Description of choice: Par 013 set for [3] or [4] and par. 203 = [0] set for:
There is a choice of English [0], German [1], French RefMIN - RefMAX ✭ 0.0
[2], Danish [3], Spanish [4] and Italian [5].
Function:
This parameter allows manual setting of the
desired reference value (speed or reference for
002 Local/remote control
the selected configuration, depending on the
(OPERATION SITE)
choice made in parameter 013).
Value:
The unit follows the configuration selected in parameter
✭Remote control (REMOTE) [0] 100, provided Process control, closed loop [3] or
Local control (LOCAL) [1] Torque control, open loop [4] has been selected.
Function: Description of choice:
There is a choice of two methods of controlling
Local [1] must be selected in parameter 002
the frequency converter.
for this parameter to be used.
Description of choice: The set value is saved in the case of a voltage
drop-out, see parameter 019.
If Remote control [0] is selected, the frequency
In this parameter Data Change Mode is not exited
converter can be controlled via:
automatically (after time out).
1. The control terminals or the serial
Local reference cannot be set via the serial
communication port. Programming
communication port.
2. The [START] key. However, this cannot overrule
Stop commands (also start-disable) entered via the
digital inputs or the serial communication port.
3. The [STOP], [JOG] and [RESET] keys, provided that Warning: Since the value set is
these are active (see parameter 014, 015 and 017). remembered after the power has been
cut, the motor may start without warning
If Local control [1] is selected, the frequency when the power is reinstated; if parameter 019 is
converter can be controlled via: changed to Auto restart, use saved ref. [0].
1. The [START] key. However, this cannot override
Stop commands on the digital terminals (if [2] or 004 Active Setup
[4] has been selected in parameter 013). (ACTIVE SETUP)
2. The [STOP], [JOG] and [RESET] keys, provided that
Value:
these are active (see parameter 014, 015 and 017).
Factory Setup (FACTORY SETUP) [0]
3. The [FWD/REV] key, provided that this has been
✭Setup 1 (SETUP 1) [1]
activated in parameter 016 and that in parameter
Setup 2 (SETUP 2) [2]
013 a choice of [1] or [3] has been made.
Setup 3 (SETUP 3) [3]
4. Via P003 the local reference can be controlled by
Setup 4 (SETUP 4) [4]
means of the "Arrow up" and "Arrow down" keys.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 61
AKD 5000

MultiSetup (MULTI SETUP) [5]


NB!:
Function: If a general change of data or a copying to
This parameter defines the Setup number to control the active Setup is effected, this immediately
the functions of the frequency converter. affects the functioning of the unit.
All parameters can be programmed in four individual
parameter Setups, Setup 1 - Setup 4. In addition,
006 Copying of Setups
there is a Factory Setup, which cannot be modified.
(SETUP COPY)
Description of choice: Value:
Factory Setup [0] contains the data set at the works. ✭No copying (NO COPY) [0]
Can be used as a data source if the other Setups Copy to Setup 1 from # (COPY TO SETUP 1) [1]
are to be returned to a known state. Copy to Setup 2 from # (COPY TO SETUP 2) [2]
Parameter 005 and 006 allow copying from one Copy to Setup 3 from # (COPY TO SETUP 3) [3]
Setup to one or all the other Setups. Copy to Setup 4 from # (COPY TO SETUP 4) [4]
Setups 1-4 [1]-[4] are four individual Setups Copy to Setup all from # (COPY TO ALL) [5]
that can be selected individually.
Multi-Setup [5] is used by remote-switching # = the Setup selected in parameter 005
between Setups. Terminals 16/17/29/32/33 as
well as the serial communication port can be Function:
used for switching between Setups. A copy is made from the Setup selected in parameter
005 to one of the other Setups or to all the other
Setups simultaneously. The setup copying function
does not copy parameter 001, 004, 005, 500 and 501.
005 Programming Setup
(EDIT SETUP) Copying is only possible in Stop Mode (motor
Value: stopped on a Stop command).
Factory Setup (FACTORY SETUP) [0]
Description of choice:
Setup 1 (SETUP 1) [1]
Setup 2 (SETUP 2) [2] The copying starts when the desired copying
Setup 3 (SETUP 3) function has been entered and confirmed by
[3]
pressing the [OK] key.
Setup 4 (SETUP 4) [4]
The display indicates when copying is in progress.
✭Active Setup (ACTIVE SETUP) [5]

Function:
The choice is of the Setup in which programming 007 LCP copy
(change of data) is to occur during operation
(LCP COPY)
(applies both via the control panel and via the
Value:
serial communication port). The 4 Setups can be
✭No copying (NO COPY) [0]
programmed independently of the Setup selected as
Upload all parameters (UPLOAD ALL PARAM) [1]
the active Setup (selected in parameter 004).
Download all parameters (DOWNLOAD ALL) [2]
Description of choice: Download power-independent par.
The Factory Setup [0] contains the data set at the (DOWNLOAD SIZE INDEP.) [3]
works and can be used as a data source if the other
Function:
Setups are to be returned to a known state.
Parameter 007 is used if it is desired to use the
Setups 1-4 [1]-[4] are individual Setups which can
integrated copying function of the control panel. The
be used as required. They can be programmed
control panel is detachable. You can therefore easily
freely, regardless of the Setup selected as the
copy parameter value(s) from one to another.
active Setup and thus controlling the functions
of the frequency converter. Description of choice:
Select Upload all parameters [1] if all parameter values
are to be transmitted to the control panel.
Select Download all parameters [2] if all
transmitted parameter values are to be copied
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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AKD 5000

to the frequency converter on which the control Analogue input 54 [V] (ANALOG INPUT 54 [V]) [18]
panel has been mounted. Analogue input 60 [mA]
Select Download power-independent par. [3] if only the (ANALOG INPUT 60 [MA]) [19]
power-independent parameters are to be downloaded. Pulse reference [Hz] (PULSE REF. [HZ]) [20]
This is used if downloading to a frequency converter External reference [%] (EXTERNAL REF [%]) [21]
that has a different rated power that the one from Status word [Hex] (STATUS WORD [HEX]) [22]
where the parameter Setup originates. Brake effect/2 min. [KW]
Please note that the power-dependent parameter (BRAKE ENERGY/2 MIN) [23]
102-106 must be programmed after copying. Brake effect/sec. [kW] (BRAKE ENERGY/S) [24]
Heat sink temp. [°C] (HEATSINK TEMP [°C]) [25]
NB!:
Alarm word [Hex] (ALARM WORD [HEX]) [26]
Uploading/Downloading can only be carried
Control word [Hex]
out in the Stop mode.
(CONTROL WORD [HEX]) [27]
Warning word 1 [Hex]
(WARNING WORD 1 [HEX]) [28]
008 Display scaling of motor frequency
Warning word 2 [Hex]
(FREQUENCY SCALE) (WARNING WORD 2 [HEX]) [29]
Value: Communication option card warning
0.01 - 500.00 ✭ 1 (COMM OPT WARN [HEX]) [30]
RPM [min-1] (MOTOR RPM [RPM]) [31]
Function:
RPM x scaling [-] (MOTOR RPM X SCALE) [32]
This parameter chooses the factor to be multiplied
by the motor frequency, fM , for presentation in Function:
the display, when parameters 009-012 have been This parameter allows a choice of the data value
set for Frequency x Scaling [5]. to be displayed in line 2 of the display.
Parameters 010-012 enable the use of three additional
Description of choice:
data values to be displayed in line 1.
Set the desired scaling factor.
Description of choice:
Reference [%] corresponds to the total reference
009 Display line 2 (DISPLAY LINE 2) (sum of digital/analogue/preset/bus/freeze
ref./catch-up and slow-down).
Value:
Reference [unit] gives the status value of terminals
Reference [%] (REFERENCE [%]) [1]
17/29/53/54/60 using the unit stated on the basis of
Reference [unit] (REFERENCE [UNIT]) [2]
configuration in parameter 100 (Hz, Hz and rpm).
Feedback [unit] (FEEDBACK [UNIT]) [3]
Feedback [unit] gives the status value of
✭Frequency [Hz] (FREQUENCY [HZ]) [4] Programming
terminal 33/53/60 using the unit/scale selected
Frequency x Scaling [-]
in parameter 414, 415 and 416.
(FREQUENCY X SCALE) [5]
Frequency [Hz] gives the motor frequency, i.e. the
Motor current [A] (MOTOR CURRENT [A]) [6]
output frequency from the frequency converter.
Torque [%] (TORQUE [%]) [7]
Frequency x Scaling [-] corresponds to the present
Power [kW] (POWER [KW]) [8]
motor frequency fM (without resonance dampening)
Power [HP] (POWER [HP] [US]) [9]
multiplied by a factor (scaling) set in parameter 008.
Output energy [kWh]
Motor current [A] states the phase current of
(OUTPUT ENERGY [KWH]) [10]
the motor measured as effective value.
Motor voltage [V] (MOTOR VOLTAGE [V]) [11]
Torque [%] gives the current motor load in
DC link voltage [V] (DC LINK VOLTAGE [V]) [12]
relation to the rated motor torque.
Thermal load, motor [%]
Power [kW] states the actual power consumed
(MOTOR THERMAL [%]) [13]
by the motor in kW.
Thermal load, AKD [%] (FC THERMAL [%]) [14] Power [HP] states the actual power consumed
Hours run [Hours] (RUNNING HOURS) [15] by the motor in HP.
Digital input [Binary code] Output energy [kWh] states the energy
(DIGITAL INPUT [BIN]) [16] consumed by the motor since the latest reset
Analogue input 53 [V] (ANALOG INPUT 53 [V]) [17] was made in parameter 618.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

Motor voltage [V] states the voltage supplied Warning word 2. [Hex] indicates one or
to the motor. more status states in a Hex code. See page
DC link voltage [V] states the intermediate circuit 160 for further information.
voltage in the frequency converter. Communication option card warning [Hex]
Thermal load, motor [%] states the gives a warning word if there is a fault on the
calculated/estimated thermal load on the communication bus. Is only active if communication
motor. 100% is the cut-out limit. options have been installed. Without communication
Thermal load, AKD [%] states the options, 0 Hex is displayed.
calculated/estimated thermal load on the RPM [min-1] indicates the motor speed. In speed
frequency converter. 100% is the cut-out limit. closed loop, the value is measured. In other modes
Hours run [Hours] states the number of hours that the the value is calculated based on the motor slip.
motor has run since the latest reset in parameter 619. RPM x scaling [-] indicates the motor RPM multiplied
Digital input [Binary code] states the signal states by a factor set in parameter 008.
from the 8 digital terminals (16, 17, 18, 19, 27, 29,
32 and 33) Input 16 corresponds to the bit at the
far left. ’0’ = no signal, ’1’ = connected signal.
010 Display line 1.1 (DISPLAY LINE 1.1)
Analogue input 53 [V] states the signal
011 Display line 1.2 (DISPLAY LINE 1.2)
value on terminal 53.
Analogue input 54 [V] states the signal 012 Display line 1.3 (DISPLAY LINE 1.3)
value on terminal 54. Value:
Analogue input 60 [V] states the signal See parameter 009.
value on terminal 60.
Function:
Pulse reference [Hz] states the possible frequency
Parameter 010 - 012 enable a choice of three different
in Hz connected to the terminals 17 or 29.
data values to be shown on the display, line 1 position
External reference [%] gives the sum of the
1, line 1 position 2 and line 1 position 3, respectively.
external reference as a percentage (the sum
For display read-outs, press the [DIS-
of analogue/pulse/bus).
PLAY/STATUS] button.
Status word [Hex] gives the status word sent
The reading can be switched off.
via the serial communication port in Hex code
from the frequency converter. Description of choice:
Brake power/2 min. [KW] states the brake
The factory setting for each parameter is the following:
power transferred to an external brake resistor.
The mean power is calculated continuously Par. 010 Reference [%]
for the latest 120 seconds. Par. 011 Motor current [A]
It is assumed that a resistor value has been Par. 012 Power [kW]
entered in parameter 401.
Brake power/sec. [kW] states the present brake
power transferred to an external brake resistor.
Stated as an instantaneous value. 013 Local Control/Configuration as
It is assumed that a resistor value has been parameter 100
entered in parameter 401. (LOCAL CTRL/CONFIG.)
Heat sink temp. [°C] states the present heat sink Value:
temperature of the frequency converter. The cut-out Local not active (DISABLE) [0]
limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C. LCP control and open loop.
Alarm word [Hex] indicates one or several alarms in (LCP CTRL/OPEN LOOP) [1]
a Hex code. See page 160 for further information. LCP digital control and open loop.
Control word. [Hex] indicates the control (LCP+DIG CTRL/OP.LOOP) [2]
word for the frequency converter. See Serial LCP control/as parameter 100.
communication in the Design Guide. (LCP CTRL/AS P100) [3]
Warning word 1. [Hex] indicates one or ✭LCP digital control/as parameter 100.
more warnings in a Hex code. See page (LCP+DIG CTRL/AS P100) [4]
160 for further information.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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Function: The present reference will be maintained. If


This is where the desired function is to be selected if the reference signal is negative, the local
Local control has been chosen in parameter 002. reference will be set at 0.
See also the description of parameter 100.
Shift from LCP control/as parameter 100 or LCP
Description of choice: remote control as parameter 100 to Remote control.
If Local not active [0] is selected, a possible setting of The reference will be replaced by the active reference
Local reference via parameter 003 is blocked. signal from the remote control.
It is only possible to change to Local not active [0]
from one of the other setting options in parameter
013, when the frequency converter has been set 014 Local stop
to Remote control [0] in parameter 002.
(LOCAL STOP)
LCP control and open loop [1] is used when the Value:
speed is to be adjustable (in Hz) via parameter Disable (DISABLE) [0]
003, when the frequency converter has been set ✭Enable (ENABLE) [1]
to Local control [1] in parameter 002.
Function:
If parameter 100 has not been set to Speed control This parameter disables/enables the local stop
open loop [0], switch to Speed control open loop [0] function from the LCP.
This key is used when parameter 002 has been
LCP digital control and open loop [2] functions as
set for Remote control [0] or Local [1].
LCP control and open loop [1], the only difference
being that when parameter 002 has been set to Description of choice:
Local operation [1], the motor is controlled via the If Disable [0] is selected, the [STOP] key will be inactive.
digital inputs, according to the list in section Shift
between local and remote control. NB!:
If Enable is selected, the [STOP] key
LCP control/as parameter 100 [3] is selected if the overrules all Start commands.
reference is to be set via parameter 003.

LCP digital control/as parameter 100 [4] functions as


017 Local reset of trip (LOCAL RESET)
LCP control/as parameter 100 [3], although, when
parameter 002 has been set to Local operation Value:
[1], the motor may be controlled via the digital Not possible (DISABLE) [0]
inputs in accordance with the list in section Shift ✭Possible (ENABLE) [1]
between local and remote control .
Function:
NB!: In this parameter, the reset function can be
Programming

Shift from Remote control to LCP digital selected/removed from the keyboard.
control and open loop: This key can be used when parameter 002 has been
set for Remote control [0] or Local control [1].
The present motor frequency and direction of rotation
Description of choice:
must be maintained. If the present direction of rotation
If Disable [0] is selected in this parameter, the
does not correspond to the reversing signal (negative
[RESET] key will be inactive.
reference), the motor frequency fM will be set at 0 Hz.
NB!:
Shift from LCP digital control and open loop
Only select Disable [0] if an external reset signal
to Remote control:
has been connected via the digital inputs.
The selected configuration (parameter 100)
will be active. Shifts are effected without
any abrupt movement.

Shift from Remote control to LCP control/as parameter


100 or LCP digital control/as parameter 100.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

018 Lock for data change


(DATA CHANGE LOCK)
Value:
✭Not locked (NOT LOCKED) [0]
Locked (LOCKED) [1]

Function:
In this parameter, the software can "lock" the
control, which means that data changes cannot
be made via LCP (however, this is still possible
via the serial communication port).

Description of choice:
If Locked [1] is selected, data changes cannot be made.

019 Operating state at Power up, local control


(POWER UP ACTION)
Value:
Auto restart, use saved ref. (AUTO RESTART) [0]
✭Forced stop, use saved ref. (LOCAL=STOP) [1]
Forced stop, set ref. to 0
(LOCAL=STOP, REF=0) [2]

Function:
Setting of the operating mode when the mains
voltage is reconnected.
This function can only be active in connection with
Local control [1] in parameter 002.

Description of choice:
Auto restart, use saved ref. [0] is selected if the unit
is to start up with the same local reference (set in
parameter 003) and the same start/stop conditions
(given via the [START/STOP] keys) that the frequency
converter had before it was switched off.
Forced stop, use saved ref. [1] is used if the
unit is to remain stopped when the mains voltage
is connected, until the [START] key is pressed.
After the start command, the local reference
used is set in parameter 003.
Forced stop, set ref. to 0 [2] is selected if the unit is to
remain stopped when the mains voltage is connected.
Local reference (parameter 003) is reset.

NB!:
In remote controlled operation (parameter
002), the start/stop condition at power up
will depend on the external control signals.
If Pulse start [2] is selected in parameter 302, the
motor will remain stopped at power-up.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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■ Parameters — Load and motor


101 Torque characteristics
100 Configuration (TORQUE CHARACT)
(CONFIG. MODE) Value:
Value: ✭Compressor H-CT
✭Speed control, open loop (H-CONSTANT TORQUE) [1]
(SPEED OPEN LOOP) [0] Fan/Pump H-VT
Process control, closed loop (H-VAR.TORQ.: HIGH) [2]
(PROCESS CLOSED LOOP) [1] High-variable torque with high starting torque
(H-VT HIGH W. CT-START) [3]
Function: High-special motor characteristics
This parameter is used for selecting the configuration (H-SPEC.MOTOR CHARACT) [4]
to which the frequency converter is to be adapted. Compressor N-CT
This makes adaptation to a given application simple, (N-CONSTANT TORQUE) [5]
because the parameters that are not used in the given Normal-special motor characteristics
configuration are covered up (not active). By changing (N-SPEC.MOTOR CHARACT) [6]
between the different application configurations, Fan/Pump N-VT
bumpless transfer (frequency only) is ensured. (N-VT HIGH W. CT-START) [7]
Description of choice: Function:
If Speed control, open loop [0] is selected, a normal In this parameter, the principle for adjusting the U/f
speed control (without feedback signal) is obtained, characteristics of the frequency converter to the
but with automatic slip compensation, ensuring a torque characteristics of the load is selected. By
nearly constant speed at varying loads. changing between the different torque characteristics,
Compensations are active, but may be disabled bumpless transfer (voltage only) is ensured.
as required in parameter group 100.
Description of choice:
If Process control, closed loop [1] is selected, the If a high torque characteristic [1]-[4] is selected, the
internal process regulator will be activated, thereby frequency converter is able to provide 160% torque.
enabling accurate control of a process with respect to The normal mode is used for oversize motors. Please
a given process signal. The process signal can be set note that the torque can be limited in parameter 221.
using the actual process unit or as a percentage. A
feedback signal must be supplied from the process, If Constant torque is selected, a load-dependent U/f
and the process setpoint must be adjusted. characteristic is obtained in which the output voltage is
increased in the case of an increasing load (current) so
Parameter 205 Maximum reference and parameter as to maintain constant magnetisation of the motor.
415 Maximum feedback must be adapted to Programming
the application if [1] is selected. Select High-variable torque with high [3]
starting torque if a higher breakaway torque
is required than that obtainable with the three
first-mentioned characteristics.

Select High-constant torque [1] for use with


compressors. Select High-variable torque high [2] for
use with condenser fans or pumps. Use Special motor
mode [3] if several fans are connected in parallel. Use
normal torque characteristics [5]-[7] (110%) to run
with one oversize motor (only 5011 and up).

Choose the torque characteristics giving the most


reliable operation, the lowest possible energy
consumption and the lowest acoustic noise.
Select Special motor characteristics if a special U/f
setting is required to match the motor in question.
Set the break points in parameters 422-432.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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103 Motor voltage (MOTOR VOLTAGE)


NB!:
Slip compensation is not active if a variable Value:
torque or special motor characteristics are used. 200 V [200]
208 V [208]
220 V [220]
230 V [230]
102 Motor power (MOTOR POWER)
240 V [240]
Value:
380 V [380]
0.18 kW (0.18 KW) [18]
400 V [400]
0.25 kW (0.25 KW) [25]
415 V [415]
0.37 kW (0.37 KW) [37]
440 V [440]
0.55 kW (0.55 KW) [55]
460 V [460]
0.75 kW (0.75 KW) [75]
480 V [480]
1.1 kW (1.10 KW) [110]
500 V [500]
1.5 kW (1.50 KW) [150]
550 V [550]
2.2 kW (2.20 KW) [220]
575 V [575]
3 kW (3.00 KW) [300]
660 V [660]
4 kW (4.00 KW) [400]
690 V [690]
5.5 kW (5.50 KW) [550]
7.5 kW (7.50 KW) [750]
Depends on the unit.
11 kW (11.00 KW) [1100]
15 kW (15.00 KW) [1500] Function:
18.5 kW (18.50 KW) [1850] Select a value that equals the nameplate
22 kW (22.00 KW) [2200] data on the motor.
30 kW (30.00 KW) [3000]
37 kW (37.00 KW) [3700] NB!:
45 kW (45.00 KW) [4500] The motor will always see the peak voltage,
corresponding to the connected supply
Depends on the unit voltage, in case of regenerative operation,
the voltage can be higher.
Function:
Selects the kW value that corresponds to the Description of choice:
rated power of the motor. Select a value that equals the nameplate data on the
A rated kW value has been selected from the motor, regardless of the mains voltage of the frequency
factory that depends on the unit size. converter. Furthermore, alternatively it is possible to set
the value of the motor voltage infinitely variable.
Description of choice: The value set automatically changes values for the
Select a value that equals the nameplate data on motor parameters in parameters 108-118.
the motor. There are 4 possible undersizes or 1 For 87 Hz operation with 230/400 V motors, set
oversize in comparison with the factory setting. the nameplate data for 230 V. Adapt parameter
Also, alternatively it is possible to set the value for 202 Output frequency high limit and parameter 205
motor power as an infinitely variable value. Maximum reference to the 87 Hz application.
The set value automatically changes the values of
the motor parameters in parameter 108-118. NB!:
If a delta connection is used, the rated
NB!: motor frequency for the delta connection
If the setting in parameter 102-109 is changed, must be selected.
parameter 110-118 will return to factory setting.
If using special motor characteristics a change NB!:
in parameter 102-109 affects parameter 422. If the setting in parameter 102-109 is changed,
the parameters 110-118 will return to factory
setting. If using special motor characteristics a
change in parameter 102-109 affects parameter 422.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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104 Motor frequency NB!:


(MOTOR FREQUENCY) If the setting in parameter 102-109 is changed,
Value: the parameters 110-118 will return to factory
✭50 Hz (50 HZ) setting. If using special motor characteristics a
[50]
change in parameter 102-109 affects parameter 422.
60 Hz (60 HZ) [60]

Max. motor frequency 1000 Hz. 106 Rated motor speed

Function: (MOTOR NOM. SPEED)


This is where the rated motor frequency fM,N Value:
is selected (nameplate data). 100 - 60000 rpm (RPM) [100 - 60000]

Description of choice: Depends on the choice of motor.


Select a value that equals the nameplate
data on the motor. Function:
Alternatively it is also possible to set the value for motor This is where the value is selected that corresponds
frequency infinitely variably , see procedure on page 53. to the rated motor speed nM,N, which can be
If a value different from 50 Hz or 60 Hz is selected, it seen from the nameplate data.
is necessary to correct parameters 108 and 109.
Description of choice:
For 87 Hz operation with 230/400 V motors, set
the nameplate data for 230 V. Adapt parameter The rated motor speed nM,N is used i.a. for
202 Output frequency high limit and parameter 205 calculating the optimal slip compensation.
Maximum reference to the 87 Hz application.
NB!:
NB!: It is important to enter the correct value,
If a delta connection is used, the rated since this forms part of the VVCplus control
motor frequency for the delta connected feature. The max. value equals fM,N x
must be selected. 60. Set fM,N in parameter 104.

NB!: NB!:
If the setting in parameter 102-109 is changed, If the setting in parameter 102-109 is changed,
the parameters 110-118 will return to factory the parameters 110-118 will return to factory
setting. If using special motor characteristics a setting. If using special motor characteristics a
change in parameter 102-109 affects parameter 422. change in parameter 102-109 affects parameter 422.

105 Motor current (MOTOR CURRENT) 107 Automatic motor adaptation, AMA Programming
Value: (AUTO MOTOR ADAPT)
0.01 - IAKD,MAX [0.01 - XXX.X] Value:
✭Adaptation off (OFF) [0]
Depends on the choice of motor. Adaptation on, RS and XS (ENABLE (RS,XS)) [1]
Adaptation on, RS (ENABLE (RS)) [2]
Function:
The rated motor current IM,N forms part of the Function:
frequency converter calculations i.a. of torque If this function is used, the frequency converter
and motor thermal protection. automatically sets the necessary control
parameters (parameters 108/109) with the motor
Description of choice: stationary. Automatic motor adaptation ensures
Select a value that equals the nameplate optimum use of the motor.
data on the motor. For the best possible adaptation of the
Enter the value in Ampere. frequency converter, it is recommended to
run AMA on a cold motor.
NB!:
It is important to enter the correct value, since The AMA function is activated by pressing the
this forms part of the VVCplus control feature. [START] key after selecting [1] or [2].

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 69
AKD 5000

See also section Automatic motor adaptation. 2. The values are stated by the motor supplier.
The section Automatic motor adaption, AMA, via 3. The values are obtained by means of
AKD software dialog shows how automatic motor manual measurements:
adaptation can be activated by means of AKD - RS can be calculated by measuring the
Software Dialog. After a normal sequence, the display resistance RPHASE-to-PHASE between two phase
will read "ALARM 21". Press the [STOP/RESET] key. terminals. If RPHASE-to-PHASE is lower than 1-2 ohm
The frequency converter is now ready for operation. (typically motors >4-5.5 kW, 400 V), a special
ohm-meter should be used (Thomson bridge or
Description of choice: similar). RS = 0.5 x RPHASE-to-PHASE
Select Enable, RS and XS [1] if the frequency
converter is to be able to carry out automatic 4. The factory settings of RS, selected by the
motor adaptation of both the stator resistance frequency converter itself on the basis of the
RS and the stator reactance XS. motor nameplate data, are used.

Select Optimisation on, RS [2] if a reduced test NB!:


is to be carried out, in which only the ohmic If the setting in parameter 102-109 is changed,
resistance in the system is determined. the parameters 110-118 will return to factory
setting. If using special motor characteristics a
NB!: change in parameter 102-109 affects parameter 422.
It is important to set motor parameters
102-106 correctly, since these form part of
the AMA algorithm. In most applications, 109 Stator reactance
correct entering of motor parameters 102-106 is (STATOR REACT.)
sufficient. For optimum dynamic motor adaptation, Value:
an AMA must be carried out. ✭depends on the choice of motor
Motor adaptation may take up to 10 minutes,
depending on the output of the motor in question. Function:
After setting motor data in parameters 102-106, a
NB!: number of adjustments of various parameters are
There must not be any externally generating made automatically, including the stator reactance
torque during automatic motor adaptation. XS. The shaft performance can be improved by
fine-tuning R S and XS, see procedure below.
NB!:
If the setting in parameter 102-109 is changed, Description of choice:
the parameters 110-118 will return to factory XS can be set as follows:
setting. If using special motor characteristics a
1. Automatic motor adaptation, where the frequency
change in parameter 102-109 affects parameter 422.
converter measures on the motor to determine the
value. All compensations are reset to 100%.
108 Stator resistor (STATOR RESIST) 2. The values are stated by the motor supplier.
Value: 3. These values are obtained by means of
✭Depends on the choice of motor manual measurements:
- XS can be calculated by connecting a motor
Function: to mains and measuring the phase-to-phase
After setting motor data in parameters 102-106, a voltage UL as well as the idling current I.
number of adjustments of various parameters are Alternatively, these values can be recorded
made automatically, including the stator resistance during operation in idle running state at the
RS. A manually entered RS must apply to a cold rated motor frequency fM,N, slip compensation
motor. The shaft performance can be improved by (par. 115) = 0% and load compensation at
fine-tuning RS and XS, see procedure below. high speed (par. 114) = 100%.

Description of choice:
RS can be set as follows:
1. Automatic motor adaptation, where the frequency
converter measures on the motor to determine the
value. All compensations are reset to 100%.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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4. The factory settings of XS, selected by the Description of choice:


frequency converter itself on the basis of the In Load compensation at high speed it is possible
motor nameplate data, are used. to compensate for the load from the frequency
where Load compensation at low speed stopped
NB!: working to max. frequency.
If the setting in parameter 102-109 is changed,
the parameters 110-118 will return to factory This function is active for:
setting. If using special motor characteristics a
Motor size Change-over
change in parameter 102-109 affects parameter 422.
0.5 kW - 7.5 kW >10 Hz
11 kW - 45 kW >5 Hz
113 Load compensation at low speed 55 kW - 355 kW >3-4 Hz
(LO SPD LOAD COMP)
Value:
0 - 300 % ✭ 100 %
115 Slip compensation
Function: (SLIP COMPENSAT.)
This parameter enables compensation of voltage in Value:
relation to load when the motor is running at low speed. -500 - 500 % ✭ 100 %
Description of choice:
Function:
Optimum U/f characteristics are obtained, i.e. Slip compensation is calculated automatically, i.e. on
compensation for the load at low speed. The the basis of the rated motor speed nM,N.
frequency range within which Load compensation at In parameter 115, slip compensation can be
low speed is active, depends on the motor size. adjusted in detail, which compensates for
This function is active for: tolerances in the value of nM,N.
Motor size Change-over This function is not active together with Variable
0.5 kW - 7.5 kW < 10 Hz torque (parameter 101 - variable torque graphs),
11 kW - 45 kW < 5 Hz Torque control, Speed feedback and Special
55 kW - 355 kW < 3-4 Hz motor characteristics.

Description of choice:
Enter a %-value of the rated motor frequency
(parameter 104).

Programming
116 Slip compensation time constant
(SLIP TIME CONST.)
Value:
0.05 - 5.00 sec. ✭ 0.50 sec.

Function:
This parameter determines the slip compensation
reaction speed.
114 Load compensation at high speed Description of choice:
(HI SPD LOAD COMP) A high value results in slow reaction. Conversely,
Value: a low value results in quick reaction.
0 - 300 % ✭ 100 % If low-frequency resonance problems are encountered,
the time set must be longer.
Function:
This parameter enables compensation of voltage in
relation to load when the motor is running at high speed.

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AKD 5000

117 Resonance dampening VVCplus clockwise


(RESONANCE DAMP.) (VVC+ CLOCKWISE) [5]
Value:
Function:
0 - 500 % ✭ 100 % This is where the desired state during start delay
(parameter 120) is selected.
Function:
High-frequency resonance problems can be eliminated Description of choice:
by setting parameters 117 and 118.
Select DC hold in the start delay time [0] so as
Description of choice: to energize the motor with a DC holding current
(parameter 124) in the start delay time.
For less resonance oscillation, the value of
parameter 118 must be increased. Select DC brake in the start delay time [1] so as
to energize the motor with a DC braking current
(parameter 125) in the start delay time.
118 Resonance dampening time constant Select Coasting in the start delay time [2] and the
(DAMP.TIME CONST.) motor will not be controlled by the frequency converter
during the start delay time (inverter off).
Value:
5 - 50 ms ✭ 5 ms Start frequency/voltage clockwise [3] and VVCplus
clockwise [5] is typically used in hoisting applications.
Function:
Start frequency/voltage in reference direction [4] is
High-frequency resonance problems can be eliminated
used especially in applications with counterweight.
by setting parameters 117 and 118.
Select Start frequency/voltage clockwise [3] so
Description of choice:
as to have the function described in parameter
Choose the time constant that provides 130 and 131 in the start delay time.
the best dampening. The output frequency will equal the setting of the
start frequency in parameter 130, and the output
voltage will equal the setting of the start voltage in
120 Start delay (START DELAY) parameter 131. Regardless of the value assumed
Value: by the reference signal, the output frequency will
0.0 - 10.0 sec. ✭ 0.0 sec. equal the setting of the start frequency in parameter
130 and the output voltage will correspond to the
Function: setting of the start voltage in parameter 131.
This parameter enables a delay of the starting time. This functionality is used typically in hoisting
The frequency converter begins with the start applications.
function selected in parameter 121. This is used especially in applications with a cone
armature motor, where the start is to be clockwise,
Description of choice: followed by rotation in the reference direction.
Set the desired time until acceleration is to begin.
Select Start frequency/voltage in reference direction [4]
in order to obtain the function described in parameters
130 and 131 during the start delay time. The motor
121 Start function (START FUNCTION)
will always rotate in the reference direction.
Value: If the reference signal equals zero (0) parameter
DC hold in start delay time 130 Start frequency will be ignored and the output
(DC HOLD/DELAY TIME) [0] frequency will equal zero (0). The output voltage
DC brake in start delay time will correspond to the setting of the start voltage
(DC BRAKE/DELAY TIME) [1] in parameter 131 Start voltage.
✭Coasting in start delay time
(COAST/DELAY TIME) [2] Select VVCplus clockwise [5] so as to have only the
Start frequency/voltage clockwise. function described in parameter 130 Start frequency
(CLOCKWISE OPERATION) [3] in the start delay time. The start voltage will be
Start frequency/voltage in reference direction calculated automatic. Notice that this function only
(HORIZONTAL OPERATION) [4] uses the start frequency in the start delay time.

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AKD 5000

Regardless of the value assumed by the reference NB!:


signal, the output frequency will equal the setting If parameter 123 is set too high, and DC
of the start frequency in parameter 130. hold has been chosen in parameter 122,
the output frequency will jump to the value
in parameter 123 without ramping up. This may
cause an overcurrent warning/alarm.
122 Function at stop
(FUNCTION AT STOP)
Value: 124 DC holding current
✭Coasting (COAST) [0] (DC-HOLD CURRENT)
DC hold (DC-HOLD) [1] Value:
Motor check (MOTOR CHECK) [2] ✭ 0 %
Pre-magnetizing (PREMAGNETIZING) [3]
Function:
Function: This parameter is used to uphold the motor function
Here it is possible to select the function of the frequency (holding torque) or to pre-heat the motor.
converter after a stop command or when the frequency
has been ramped down to 0 Hz. See parameter 123 NB!:
with respect to activation of this parameter regardless The maximum value depends on the rated
of whether the stop command is active. motor current. If the DC holding current
is active, the frequency converter has a
Description of choice: switching frequency of 4 kHz.
Select Coasting [0] if the frequency converter is to
’let go’ of the motor (inverter closed). Description of choice:
Select DC hold [1] when a DC holding current set This parameter can only be used if DC hold [1]
in parameter 124 is to be activated. has been selected in parameter 121 or 122. Set
Select Motor check [2] if the frequency converter is to it as a percentage value in relation to the rated
check whether or not a motor has been connected. motor current IM,N set in parameter 105.
Select Pre-magnetizing [3]. The magnetic field 100% DC holding current corresponds to IM,N.
is built up in the motor while it remains stopped.
This ensures that the motor can produce torque Warning: 100 % supply for too long
as quickly as possible on starting. may damage the motor.

123 Min. frequency for activating 125 DC braking current


function at stop
(DC BRAKE CURRENT) Programming
(MIN.F. FUNC.STOP)
Value:
Value:
✭ 50 %
0.0 - 10.0 Hz ✭ 0.0 Hz
Function:
Function: This parameter is used for setting the DC brake
This parameter sets the frequency at which the current that is activated upon a stop when the DC
function selected in parameter 122 is to be activated. brake frequency set in parameter 127 has been
Description of choice: reached, or if the DC brake inverse is active via digital
terminal 27 or via a serial communication port. The
Enter the desired frequency.
DC braking current will be active for the duration of
NB!: the DC braking time set in parameter 126.
If parameter 123 is set higher than parameter
NB!:
130, the start delay function (parameters
The maximum value depends on the rated
120 and 121) will be skipped.
motor current. If the DC braking current
is active, the frequency converter has a
switching frequency of 4.5 kHz.

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AKD 5000

Description of choice: Function:


To be set as a percentage value of the rated motor The frequency converter is able to monitor the motor
current IM,N set in parameter 105. temperature in two different ways:
100% DC braking current corresponds to IM,N.
- Via a thermistor sensor connected to one
Warning: 100 % supply for too long of the analogue inputs, terminals 53 and 54
may damage the motor. (parameters 308 and 311).
- Calculation of the thermal load, based on the
current load and the time. This is compared with
the rated motor current IM,N and the rated motor
126 DC braking time frequency fM,N. The calculations made take into
(DC BRAKING TIME) account the need for a lower load at lower speeds
because of less cooling from the fan.
Value:
0.0 (OFF) - 60.0 sec. ✭ 10.0 sec. ETR functions 1-4 do not start calculating the load
until there is a switch-over to the Setup in which
Function:
they were selected. This enables the use of the
This parameter is for setting the DC braking time
ETR function, even where two or several motors
for which the DC braking current (parameter
alternate. For the North American market: The ETR
125) is to be active.
functions provide class 10 or 20 motor overload
Description of choice: protection in accordance with NEC.
Set the desired time. Description of choice:
Select No protection if no warning or tripping is
required when the motor is overloaded.
127 DC brake cut-in frequency Select Thermistor warning if a warning is desired when
(DC BRAKE CUT-IN) the connected thermistor - and thus the motor
Value: - gets too hot.
0.0 - parameter 202 ✭ 0.0 Hz (OFF) Select Thermistor trip if cutting out (trip) is desired
when the connected thermistor - and thus the motor
Function: - overheats.
This parameter is for setting the DC brake cut-in
Select ETR Warning 1-4, if a warning is to come
frequency at which the DC braking current (parameter
up on the display when the motor is overloaded
125) is to be active, in connection with a stop command.
according to the calculations.
Description of choice: Select ETR Trip 1-4 if tripping is desired when the
Set the desired frequency. motor is overloaded according to the calculations.
The frequency converter can also be programmed
to give off a warning signal via one of the digital
outputs, in which case the signal is given both for
128 Motor thermal protection
warning and for trip (thermal warning).
(MOT.THERM PROTEC)
Value:
✭No protection (NO PROTECTION) [0]
Thermistor warning (THERMISTOR WARN) [1]
Thermistor trip (THERMISTOR TRIP) [2]
ETR Warning 1 (ETR WARNING1) [3]
ETR Trip 1 (ETR TRIP1) [4]
ETR Warning 2 (ETR WARNING2) [5]
ETR Trip 2 (ETR TRIP2) [6]
ETR Warning 3 (ETR WARNING3) [7]
ETR Trip 3 (ETR TRIP3) [8]
ETR Warning 4 (ETR WARNING 4) [9]
ETR Trip 4 (ETR TRIP4) [10]

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130 Start frequency (START FREQUENCY)


Value:
0.0 - 10.0 Hz ✭ 0.0 Hz

Function:
This parameter allows setting of the output frequency
at which the motor is to start.
The output frequency ’leaps’ to the set value.
This parameter can be used e.g. for hoist
applications (cone rotor motors).

Description of choice:
Set the desired start frequency.
It is assumed that the start function in parameter
121 has been set to [3] or [4] and that a start
delay time has been set in parameter 120; also,
a reference signal must be present.

NB!:
If parameter 123 is set higher than parameter
130, the start delay function (parameters
120 and 121) will be skipped.

131 Initial voltage (INITIAL VOLTAGE)


Value:
0.0 - parameter 103 ✭ 0.0 Volt

Function:
Some motors, such as cone rotor motors, need
extra voltage/starting frequency (boost) when starting,
so as to disengage the mechanical brake.
For this purpose use parameters 130/131.

Description of choice:
Set the desired value required to disengage
the mechanical brake.
Programming
It is assumed that the start function in parameter
121 has been set to [3] or [4] and that a start
delay time has been set in parameter 120; also,
a reference signal must be present.

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AKD 5000

■ Parameters — References and limits Description of choice:


Set the desired value.
201 Output frequency low limit (FMIN) The unit follows the choice of configuration
(OUT FREQ LOW LIM) in parameter 100.
Value: Speed control, open loop: Hz
0.0 - fMAX ✭ 30.0 Hz Speed control, closed loop: rpm
Torque control, open loop: Nm
Function: Torque control, speed feedback: Nm
In this parameter, a minimum motor frequency limit Process control, closed loop: Process units
can be selected that corresponds to the minimum (par. 416)
frequency at which the motor is to run.
The minimum frequency can never be higher than Special motor characteristics, activated in parameter
the maximum frequency, fMAX . 101, use the unit selected in parameter 100.
If Both directions has been selected in parameter 200,
the minimum frequency is of no significance.

Description of choice: 205 Maximum reference


A value from 0.0 Hz to the max. frequency selected (MAX. REFERENCE)
in parameter 202 (fMAX) can be chosen. Value:
RefMIN - 100,000.000 ✭ 60.0 Hz

Function:
202 Output frequency high limit (FMAX)
The Maximum reference gives the highest value that
(OUT FREQ HI LIM)
can be assumed by the sum of all references. If
Value: closed loop has been selected in parameter 100,
fMIN - 132 ✭ 60 Hz the maximum reference cannot be set higher than
the maximum feedback (parameter 415).
Function:
In this parameter, a maximum motor frequency can be Description of choice:
selected that corresponds to the highest frequency at Set the desired value.
which the motor is to run. The factory setting is 60 The unit follows the choice of configuration
Hz for AKD 5001-5062 380-500 V, AKD 5001-5062 in parameter 100.
550-600 V and 5001-5027 200-240 V.
Speed control, open loop: Hz
See also parameter 205. Speed control, closed loop: rpm
Torque control, open loop: Nm
NB!: Torque control, speed feedback: Nm
The output frequency of the frequency converter Process control, closed loop: Process units
can never assume a value higher than 1/10 (par. 416)
of the switching frequency.
Special motor characteristics, activated in parameter
101, use the unit selected in parameter 100.
204 Minimum reference
(MIN. REFERENCE)
Value:
-100,000.000 - RefMAX ✭ 60 Hz 207 Ramp-up time 1
Depends on parameter 100. (RAMP UP TIME 1)
Value:
Function: 0.05 - 3600 sec. ✭ 0.7 sec
The Minimum reference gives the minimum value
that can be assumed by the sum of all references. Function:
Minimum reference is always active in Process The ramp-up time is the acceleration time from 0 Hz
control, closed loop (parameter 100). to the rated motor frequency fM,N (parameter 104)

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or the rated motor speed nM,N (if Speed control, 210 Ramp-down time 2
closed loop has been selected in parameter 100). This (RAMP DOWN TIME 2)
presupposes that the output current does not reach Value:
the torque limit (to be set in parameter 221). 0.05 - 3600 sec. ✭ 1 sec.

Function:
See description of parameter 208.

Description of choice:
Program the desired ramp-down time.
Switching from ramp 1 to ramp 2 is effected via a
signal on digital input terminal 16, 17, 29, 32 or 33.

Description of choice: 211 Jog ramp time (JOG RAMP TIME)


Program the desired ramp-up time. Value:
0.05 - 3600 sec. ✭ 1. sec.

Function:
208 Ramp-down time 1 The jog ramp time is the acceleration/deceleration time
(RAMP DOWN TIME 1) from 0 Hz to the rated motor frequency fM,N (parameter
Value: 104). It is assumed that the output current is not
0.05 - 3600 sec. ✭ 1.0 sec. higher than the torque limit (set in parameter 221).

Function:
The ramp-down time is the deceleration timefrom
the rated motor frequency f M,N (parameter 104) to
0 Hz or from the rated motor speed nM,N , provided
there is no over-voltage in the inverter because
of regenerative operation of the motor, or if the
generated current reaches the torque limit.

Description of choice:
Program the desired ramp-down time.
The jog ramp time starts if a jog signal is given
via the control panel, the digital inputs or the Programming
serial communication port.
209 Ramp-up time 2
(RAMP UP TIME 2) Description of choice:
Value: Set the desired ramp time.
0.05 - 3600 sec. ✭ 30 sec.

Function:
213 Jog frequency (JOG FREQUENCY)
See description of parameter 207.
Value:
Description of choice: 0.0 - parameter 202 ✭ 0.1 Hz
Program the desired ramp-up time.
Switching from ramp 1 to ramp 2 is effected via a Function:
signal on digital input terminal 16, 17, 29, 32 or 33. The jog frequency fJOG is the fixed output frequency
at which the frequency converter is running when
the jog function is activated.

Description of choice:
Set the desired frequency.

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AKD 5000

214 Reference function In addition, it is possible to use parameter 308 to


(REF FUNCTION) select whether the signals on terminals 54 and 60 are
Value: to be added to the sum of the active references.
✭Sum. (SUM) [0] If External/preset [2] is selected, it is possible to shift
Relative (RELATIVE) [1] between external references or preset references
External/preset (EXTERNAL/PRESET) [2] via terminal 16, 17, 29, 32 or 33 (parameter 300,
301, 305, 306 or 307). Preset references will be
Function: a percentage value of the reference range.
It is possible to define how the preset references External reference is the sum of the analogue
are to be added to the other references. For references, pulses and bus references. See also
this purpose, Sum or Relative is used. It is also drawings in section Handling of multi-references .
possible - by using the External/preset function - to
select whether a shift between external references NB!:
and preset references is desired. If Sum or Relative is selected, one of the preset
references will always be active. If the preset
Description of choice: references are to be without influence, they
If Sum [0] is selected, one of the adjusted preset should be set to 0 % (as in the factory setting).
references (parameters 215-218) is added as a
The example shows how to calculate the output
percentage of the maximum possible reference.
frequency if using Preset references together with
If Relative [1] is selected, one of the adjusted
Sum and Relative in parameter 214.
preset references (parameters 215-218) is added
Parameter 205 Maximum reference has
to the external references as a percentage
been set to 50 Hz.
of the actual reference.
Par. 204 Increase Frequency Par. 215 Par. 214 Reference Par. 214 Reference
Min. [Hz/V] by 4.0 V Preset ref. type = Sum [0] type = Relative [1]
reference
1) 0 5 20 Hz 15 % Output frequency Output frequency
00+20+7.5 = 27.5 Hz 00+20+3 = 23.0 Hz
2) 10 4 16 Hz 15 % 10+16+6.0 = 32.0 Hz 10+16+2.4 = 28.4 Hz
3) 20 3 12 Hz 15 % 20+12+4.5 = 36.5 Hz 20+12+1.8 = 33.8 Hz
4) 30 2 8 Hz 15 % 30+8+3.0 = 41.0 Hz 30+8+1.2 = 39.2 Hz
5) 40 1 4 Hz 15 % 40+4+1.5 = 45.5 Hz 40+4+0.6 = 44.6 Hz

215 Preset reference 1 (PRESET REF. 1)


216 Preset reference 2 (PRESET REF. 2)
217 Preset reference 3 (PRESET REF. 3)
218 Preset reference 4 (PRESET REF. 4)
Value:
-100.00 % - +100.00 % ✭ 0.00%
of the reference range/external reference

Function:
Four different preset references can be programmed
in parameters 215-218.
The preset reference is stated as a percentage of
the value RefMAX or as a percentage of the other
external references, depending on the choice made in
parameter 214. If a RefMIN ≠ 0 has been programmed,
the preset reference as a percentage will be calculated
on the basis of the difference between Ref MAX and
RefMIN, following which the value is added to Ref MIN.

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Description of choice:
Set the fixed reference(s) that is/are to be the options.

To use the fixed references, it is necessary to


have selected Preset ref. enable on terminal
16, 17, 29, 32 or 33.
Choices between fixed references can be
made by activating terminal 16, 17, 29, 32
or 33 - see the table below.
Terminals 17/29/33 Terminals 16/29/32
preset ref. msb preset ref. lsb
0 0 Preset ref. 1
0 1 Preset ref. 2
Description of choice:
1 0 Preset ref. 3
1 1 Preset ref. 4 See also parameter 409 for further details.

In order to protect the motor from reaching


pull-out torque, the factory setting is 1.6 x the
rated motor torque (calculated value).
See drawings in section Handling of multi-references. If a synchronous motor is used, the torque limit must
be increased in relation to the factory setting.
If a setting in parameters 101-106 is changed,
221 Torque limit for motor mode parameter 221 is not automatically reversed
(TORQ LIMIT MOTOR) to the factory setting.

Value:
0.0 % - xxx.x % of TM,N ✭ 160 % of TM,N
223 Warning: Low current
Function: (WARN. CURRENT LO)
This function is relevant for all application
Value:
configurations; speed, process and torque control.
0.0 - parameter 224 ✭ 0.2 A
This is where to set the torque limit for motor operation.
The torque limiter is active in the frequency range up Function:
to the rated motor frequency (parameter 104). When the motor current is below the limit,
In the oversynchronous range, where the frequency ILOW, programmed in this parameter, the display
is higher than the rated motor frequency, this indicates CURRENT LOW.
function acts as a current limiter. The signal outputs can be programmed to transmit a
See fig. below.
Programming
status signal via terminal 42 or 45 as well as via relay
output 01 or 04 (parameter 319, 321, 323 or 326).

Description of choice:
The lower signal limit ILOW of the motor current
must be programmed within the normal working
range of the frequency converter.

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226 Warning: High frequency


(WARN. FREQ. HIGH)
Value:
parameter 225 - parameter 202 ✭ 95 Hz

Function:
When the motor frequency is above the limit
programmed in this parameter, fHIGH, the display
will indicate FREQUENCY HIGH.
The signal outputs can be programmed to transmit a
status signal via terminal 42 or 45 and via relay output
01 or 04 (parameter 319, 321, 323 or 326).

Description of choice:
The upper signal limit of the motor frequency, fHIGH,
must be programmed within the normal working
224 Warning: High current
range of the frequency converter.
(WARN. CURRENT HI)
Value:
Parameter 223 - IAKD,MAX ✭ IAKD,MAX
227 Warning: Low feedback
Function: (WARN. FEEDB. LOW)
f the motor current gets above the limit Value:
programmed in this parameter, IHIGH, the display -100,000.000 - parameter 228. ✭ -4000.000
will indicate CURRENT HIGH.
The signal outputs can be programmed to transmit a Function:
status signal via terminal 42 or 45 and via relay output If the connected feedback signal gets below the
01 or 04 (parameter 319, 321, 323 or 326). value set in this parameter, the signal outputs can
be programmed to transmit a status signal via
Description of choice: terminal 42 or 45 and via relay output 01 or 04
The upper signal limit of the motor current, IHIGH, must (parameter 319, 321, 323 or 326).
be programmed within the normal working range of the
frequency converter. See drawing at parameter 223. Description of choice:
Set the desired value.

225 Warning: Low frequency


(WARN. FREQ. LOW) 228 Warning: High feedback
Value: (WARN. FEEDB HIGH)
0.0 - parameter 226 ✭ 0.0 Hz Value:
parameter 227 - 100,000.000 ✭ 4000.000
Function:
When the motor frequency is below the limit Function:
programmed in this parameter, fLOW, the display If the connected feedback signal gets above the
indicates FREQUENCY LOW. value set in this parameter, the signal outputs can
The signal outputs can be programmed to transmit a be programmed to transmit a status signal via
status signal via terminal 42 or 45 and via relay output terminal 42 or 45 and via relay output 01 or 04
01 or 04 (parameter 319, 321, 323 or 326). (parameter 319, 321, 323 or 326).

Description of choice: Description of choice:


The lower signal limit of the motor frequency, fLOW, Set the desired value.
is to be programmed within the normal working
range of the frequency converter.

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229 Frequency bypass, bandwidth Function:


(FREQ BYPASS B.W.) In this parameter it is possible to select monitoring
Value: of the motor phases.
0 (OFF) - 100% ✭ 0 (OFF) % Description of choice:

Function: If Enable is selected, the frequency converter


Some systems call for some output frequencies to be will react on a missing motor phase which will
avoided because of resonance problems in the system. result in alarm 30, 31 or 32.
In parameters 230-233 these output frequencies can If Disable is selected, no alarm is given if a motor phase
be programmed for bypassing (Frequency bypass). is missing. The motor can be damaged/overheated if it
In this parameter (229), a bandwidth can be defined runs on only two phases. It is therefore recommended
on either side of these frequency bypasses. to keep the missing motor phase function ENABLED.
The frequency bypass function is not active if par.
002 is set to Local and par. 013 is set to LCP
ctrl/Open loop or LCP+dig ctrl/Open loop.

Description of choice:
The bypass bandwidth is set as a percentage
of the bypass frequency which is selected
in parameter 230-233.
The bypass bandwidth indicates max. variation
of the bypass frequency.

Example: A bypass frequency of 100 Hz and a


bypass bandwidth of 1% are selected. In this case
the bypass frequency can vary between 99.5 Hz
and 100.5 Hz i.e. 1% of 100 Hz.

230 Frequency bypass 1 (FREQ. BYPASS 1)


231 Frequency bypass 2 (FREQ. BYPASS 2)
232 Frequency bypass 3 (FREQ. BYPASS 3)
233 Frequency bypass 4 (FREQ. BYPASS 4)
Value:
0.0 - 132 Hz ✭ 0.0 Hz
Programming
Function:
Some systems call for some output frequencies to be
avoided because of resonance problems in the system.

Description of choice:
Enter the frequencies to be avoided.
See also parameter 229.

234 Motor phase monitor


(MOTOR PHASE MON)
Value:
✭Enable (ENABLE) [0]
Disable (DISABLE) [1]

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■ Parameters — Inputs and outputs

Digital inputs Terminal no. 16 17 18 19 27 29 32 33


parameter 300 301 302 303 304 305 306 307
Value:
No function (NO OPERATION) [0]* [0]* [0] [0]* [0] [0] [0]
Reset (RESET) [1] [1] [1] [1] [1]*
Coasting stop, inverse (COAST INVERSE) [0]
Reset and coasting stop, inverse (COAST & RESET INVERS) [1]
Quick-stop, inverse (QSTOP INVERSE) [2]
DC-braking, inverse (DCBRAKE INVERSE) [3]
Stop inverse (STOP INVERSE) [2] [2] [4]* [2] [2] [2]
Start (START) [1]*
Latched start (LATCHED START) [2]
Reversing (REVERSING) [1]
Start reversing (START REVERSE) [2]
Only start clockwise, on (ENABLE START FWD.) [3] [3] [3] [3]
Only start anti-clockwise, on (ENABLE START REV) [3] [3] [4] [3]
Jog (JOGGING) [4] [4] [5] [4]* [4]
Preset reference, on (PRESET REF. ON) [5] [5] [5] [5] [5]
Preset reference, lsb (PRESET REF. SEL. LSB) [5] [7] [6]
Preset reference, msb (PRESET REF. MSB) [6] [8] [6]
Freeze reference (FREEZE REFERENCE) [7] [7] [9] [7] [7]
Freeze output (FREEZE OUTPUT) [8] [8] [10] [8] [8]
Speed up (SPEED UP) [9] [11] [9]
Speed down (SPEED DOWN) [9] [12] [9]
Choice of Setup, lsb (SETUP SELECT LSB) [10] [13] [10]
Choice of Setup, msb (SETUP SELECT MSB) [10] [14] [10]
Choice of Setup, msb/speed up (SETUP MSB/SPEED UP) [11]
Choice of Setup, lsb/speed down (SETUP LSB/SPEED DOWN) [11]
Catch-up (CATCH UP) [11] [15] [12]
Slow-down (SLOW DOWN) [11] [16] [12]
Ramp 2 (RAMP 2) [12] [12] [17]* [13] [13]
Mains failure inverted (MAINS FAILURE INVERSE) [13] [13] [18] [14] [14]
Pulse reference (PULSE REFERENCE) [23] [28]1
Pulse feedback (PULSE FEEDBACK) [24]
Encoder feedback input, A (ENCODER INPUT 2A) [25]
Encoder feedback input, B (ENCODER INPUT 2B) [24]
Safety interlock (SAFETY INTERLOCK) [24] [5]
Data change lock (PROGRAMMING LOCK) [29] [29] [29] [29] [29]

1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been
selected to be active.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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AKD 5000

300 Terminal 16, input Start, is selected if a start/stop (operating


(DIGITAL INPUT 16) command, group 2) command is desired. Logic
Function: ’1’ = start, logic ’0’ = stop.
In this and the following parameters it is possible
to choose between the different possible functions
related to the inputs on terminals 16-33.
The function options are shown in the table on
page 111. The maximum frequency for terminal 16,
17, 18 and 19 is 5 kHz. The maximum frequency
for terminals 29, 32 and 33 is 65 kHz.

Description of choice: Latched start - if a pulse is applied for min. 3 ms,


No function is selected if the frequency converter is the motor will start, provided no stop command
not to react to signals transmitted to the terminal. (operating command, group 2). The motor stops
if Stop inverse is activated briefly.
Reset zeroes the frequency converter after an alarm;
however, not all alarms can be reset. Reversing: Not used in AKD.

Coasting stop inverse is used for making the frequency Start reversing: Not used in AKD.
converter let go of the motor to make it coast freely to
Start clockwise only, on is used if the motor shaft is
stop. Logic ’0’ leads to coasting stop and reset.
only to be able to rotate clockwise when starting.
Reset and coasting stop inverse, is used for Should not be used with Process control, closed loop.
activating coasting stop at the same time as reset.
Start anti-clockwise only , is used if the motor
Logic ‘0’ leads to coasting stop and reset
shaft is to rotate anti-clockwise when started.
Quick-stop inverse is used for stopping the motor Should not be used with Process control, closed loop.
in accordance with the quick-stop ramp (depends
Jog is used for overriding the output frequency to
on unit). Logic ’0’ leads to a quick-stop.
the jog frequency set to 10 Hz. Jog is not active if
DC braking inverse is used for stopping the a stop command has been given (start-disable). Jog
motor by energizing it with a DC voltage for a overrides stop (operating command, group 2).
given time, see parameters 125-127.
Preset reference, on is used for shifting between
Please note that this function is only active if the
external reference and preset reference. It is assumed
value of parameters 126-127 is different from
that External/preset [2] has been selected in parameter
0. Logic ’0’ leads to DC braking.
214. Logic ’0’ = external references active; logic
Stop inverse is activated by interrupting the ’1’ = one of the four preset references is active Programming
voltage to the terminal. This means that if the in accordance with the table below.
terminal has no voltage, the motor cannot run.
Preset reference, lsb and Preset reference, msb
The stop will be effected in accordance with the
enables a choice of one of the four preset references,
selected ramp (parameters 207/208).
in accordance with the table below.
None of the above-mentioned stop Preset ref. msb Preset ref. lsb
commands (start-disable) are to be used Preset ref. 1 0 0
as disconnection switch in connection Preset ref. 2 0 1
with repairs. Cut mains instead. Preset ref. 3 1 0
Preset ref. 4 1 1
NB!:
It must be noted that when the frequency
converter is at the torque limit and has received Freeze reference - freezes the actual reference. The
a stop command, it will only stop if terminal frozen reference is now the point of enable/condition
42, 45, 01 or 04 has been connected to terminal for Speed up and Speed down to be used.
27. The data choice on terminal 42, 45, 01 or
04 must be Torque limit and stop [27].

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MG.50.R4.02 - VLT is a registered Danfoss trademark 83
AKD 5000

If speed up/down is used, the speed change


always follows ramp 2 (depends on unit) in
Example:
the range 0 - Ref MAX.
Terminal Freeze ref./
Freeze output - freezes the actual motor (16) (17) Freeze output
frequency (Hz). The frozen motor frequency is No speed change 0 0 1
now the point of enable/condition for Speed up Speed down 0 1 1
and Speed down to be used. Speed up 1 0 1
If speed up/down is used, the speed change Speed down 1 1 1
always follows ramp 2 (parameters 209/210)
in the range 0 - fM,N. The speed reference frozen via the control panel
can be changed even if the frequency converter has
NB!:
stopped. The frozen reference will be remembered
If Freeze output is active, the frequency
in case of a mains drop-out.
converter cannot be stopped via terminals
18 and 19, but only via terminal 27 (to Selection of Setup, lsb and Selection of Setup,
be programmed for Coasting stop, inverse [0] or msb enables a choice of one of the four Setups;
Reset and coasting stop, inverse [1]). however, this presupposes that parameter 004
has been set at Multi Setup.
After Freeze output, the PID integrators are reset.
Selection of Setup, msb/Speed up and Selection
Speed up and Speed down are selected if digital
of Setup, lsb/Speed down - together with
control of the up/down speed is desired (motor
the use of Freeze reference or Freeze output -
potentiometer). This function is only active if Freeze
enable up/down speed change.
reference or Freeze output has been selected. As long
as there is a logic ‘1‘ on the terminal selected for speed The selection of Setup occurs in accordance
up, the reference or the output frequency will increase. with the below verification table:
Follow ramp 2 (depends on unit) in the range 0 - fMIN.
Selection of Setup Freeze ref/
As long as there is a logic ‘1‘ on the terminal (32)msb (33)lsb Freeze output
selected for speed down, the reference or the Setup 1 0 0 0
output frequency will be reduced. Follow ramp 2 Setup 2 0 1 0
(depends on unit) in the range 0 - fMIN. Setup 3 1 0 0

Pulses (logic ‘1‘ minimum high for 3 ms and a Setup 4 1 1 0


No speed change 0 0 1
minimum pause of 3 ms) will lead to a change of
Speed down 0 1 1
speed of 0.1% (reference) or 0.1 Hz (output frequency).
Speed up 1 0 1
Speed down 1 1 1

Catch-up/Slow-down: Not used in AKD.

Ramp 2 is selected if a change between ramp


1 (parameters 207-208) and ramp 2 (depends
on unit) is desired. Logic ’0’ leads to ramp 1,
while logic ’1’ leads to ramp 2.

Mains failure inverted: Not used in AKD.

Pulse reference: Not used in AKD.

Pulse feedback: Not used in AKD.

Select Encoder feedback, input A: Not used in AKD.

Select Encoder feedback, input B: Not used in AKD.

Safety interlock has the same function as Coasting


stop, inverse, but Safety interlock generates the

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

84 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

alarm message "external fault" on the display


Data change lock is selected if data changes to
when the selected terminal is logic "0". The alarm
parameters are not to be made via the control
message will also be active via digital outputs
unit; however, it will still be possible to carry
42/45 and relay outputs 01/04 if programmed for
out data changes via the bus.
Safety interlock. The alarm can be reset using a
digital input or the [OFF/STOP] key.

Analogue inputs terminal no. 53(voltage) 54(voltage) 60(current)


parameter 308 311 314
Value:
No operation (NO OPERATION) [0] [0]✭ [0]
Reference (REFERENCE) [1] ✭ [1] [1] ✭
Feedback signal (FEEDBACK) [2] [2]
Torque limit (TORQUE LIMIT CTRL) [3] [2] [3]
Thermistor (THERMISTOR INPUT) [4] [3]
Relative reference (RELATIVE REFERENCE) [4] [4]
Max. torque frequency (MAX. TORQUE FREQ.) [5]

308 Terminal 53, analog input voltage


(AI [V ] 53 FUNCT.)
Function:
This parameter allows a choice of the desired
option on terminal 53.
Scaling of the input signal is effected in
parameters 309 and 310.

Description of choice:
No operation. Is selected if the frequency converter is
not to react to signals connected to the terminal.
Reference. Is selected to enable change of reference
by means of an analogue reference signal. If a motor features a thermal switch instead, this
If other inputs are connected, these are added can also be connected to the input. If motors run
up, taking account of their signs. in parallel, the thermistors/thermal switches can
Feedback-signal. Is selected if closed loop control be connected in series (total resistance < 3 k ).
with an analogue signal is used. Parameter 128 must be programmed for Thermistor Programming
Torque limit. Is used if the torque limit value warning [1] or Thermistor trip [2].
set in parameter 221 is to be changed by Relative reference is selected if a relative adjustment
means of an analogue signal. of the reference sum is required.
Thermistor. Is selected if a motor-integrated thermistor This function is only active if Relative has been selected
(according to DIN44080/81) should stop the frequency (parameter 214). The relative reference on terminal
converter in case of motor overtemperature. The 54/60 is a percentage of the full range of the terminal
cut-out value is > 3 k . The thermistor is connected in question. This will be added to the sum of the other
to terminal 50 and the actual input selected (53 or 54). references. If several relative references have been
selected (preset reference 215-218, 311 and 314),
NB!: these will be added first, following which this sum will
If the temperature of the motor is utilized be added to the sum of the active references.
through a thermistor via the frequency converter,
the following most be noted: NB!:
In case of short circuits between motorwinding If Reference or Feedback signal has been
and thermistor, PELV is not complied with. selected on more than one terminal, these
In order to comply with PELV, the thermistor signals will be added with signs.
must be utilized externally.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 85
AKD 5000

Max. torque frequency. This is only used in Torque Scaling of the input signal is effected in
control, open loop (parameter 100) for limiting the parameters 312 and 313.
output frequency. Selected if the max. output
frequency is to be controlled by an analogue input Description of choice:
signal. The frequency range goes from Output See description of parameter 308.
frequency low limit (parameter 201) to Output
frequency high limit (parameter 202).
312 Terminal 54, min. scaling
(AI 54 SCALE LOW)
309 Terminal 53, min. scaling Value:
(AI 53 SCALE LOW) 0.0 - 10.0 Volt ✭ 0.0 Volt
Value:
Function:
0.0 - 10.0 Volt ✭ 0.0 Volt
This parameter is used for setting the scaling
Function: value that corresponds to the minimum reference
This parameter is used for setting the signal value value set in parameter 204.
that corresponds to the maximum reference
Description of choice:
value set in parameter 204.
Set the desired voltage value.
Description of choice: See also section Handling of single references.
Set the desired voltage value.
See also section Handling of single references.
313 Terminal 54, max. scaling
(AI 54 SCALE HIGH)
310 Terminal 53, max. scaling Value:
(AI 53 SCALE HIGH) 0.0 - 10.0 Volt ✭ 10.0 Volt
Value:
Function:
0.0 - 10.0 Volt ✭ 10.0 Volt
This parameter is used for setting the signal value
Function: that corresponds to the maximum reference
This parameter is used for setting the signal value value set in parameter 205.
that corresponds to the maximum reference
Description of choice:
value set in parameter 205.
Set the desired voltage value.
Description of choice: See also section Handling of single references.
Set the desired voltage value.
See also section Handling of single references.
314 Terminal 60, analogue input current
(AI [MA] 60 FUNCT)
311 Terminal 54, analogue input voltage Value:
(AI [V] 54 FUNCT.) See description of parameter 308
Value:
Function:
✭No operation (NO OPERATION) [0]
This parameter allows a choice between the different
Reference (REFERENCE) [1]
functions available for the input, terminal 60.
Torque limit (TORQUE LIMIT CTRL) [2]
Scaling of the input signal is effected in
Thermistor (THERMISTOR INPUT) [3]
parameters 315 and 316.
Relative reference (RELATIVE REFERENCE) [4]
Max. torque frequency (MAX. TORQUE FREQ.) [5] Description of choice:
See description of parameter 308.
Function:
This parameter chooses between the different
functions available for the input, terminal 54.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

86 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

315 Terminal 60, min. scaling Stop (STOP) [2]


(AI 60 SCALE LOW) Jog (JOGGING) [3]
Value: Max. speed (MAX SPEED) [4]
0.0 - 20.0 mA ✭ 4 mA Stop and trip (STOP AND TRIP) [5]

Function: Function:
This parameter determines the value of the reference This parameter allows a choice of the function to
signal that is to correspond to the minimum be activated if the input signal on terminal 60 drops
reference value set in parameter 204. below 2 mA, provided parameter 315 has been
If the Time-out function of parameter 317 is used, set higher than 2 mA and that the preset time for
the value must be set at >2 mA. time-out (parameter 317) has been exceeded.

Description of choice: If more time-outs occur at the same time the


frequency converter will give the following priority
Set the desired current value.
to the time-out function:
See also section Handling of single references.
1. Parameter 318 Function after time out
2. Parameter 514 Bus time interval function

316 Terminal 60, max. scaling Description of choice:


(AI 60 SCALE HIGH) The output frequency of the frequency converter can be:
- frozen at the present value
Value:
- overruled to stop
0.0 - 20.0 mA ✭ 20.0 mA
- overruled to jog frequency (10 Hz)
Function: - overruled to max. frequency
This parameter sets the value of the reference - overruled to stop with subsequent trip.
signal that is to correspond to the maximum
reference value set in parameter 205.

Description of choice:
Set the desired current value.
See also section Handling of single references .

317 Time out


(LIVE ZERO TIME O)
Value: Programming
0 - 99 sec. ✭ 10 sec.

Function:
If the signal value of the reference signal connected
to the input, terminal 60, falls below 50% of the
value set in parameter 315 for a period longer than
the time set in parameter 317, the function selected
in parameter 318 will be activated.

Description of choice:
Set the desired time.

318 Function after time out


(LIVE ZERO FUNCT.)
Value:
✭Off (OFF) [0]
Freeze output frequency (FREEZE OUTPUT FREQ.)[1]
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MG.50.R4.02 - VLT is a registered Danfoss trademark 87
AKD 5000

Outputs terminal no. 42 45 01(re- 04


lay) (relay)
parameter 319 321 323 326
Value:
No function (NO OPERATION) [0] [0] [0] [0]
Control ready (CONTROL READY) [1] [1] [1] [1]
Ready signal (UNIT READY) [2] ✭ [2] [2] [2]
Ready - remote control (UNIT READY/REM CTRL) [3] [3] [3] [3]
Enable, no warning (ENABLE/NO WARNING) [4] [4] [4] [4]
Running (VLT RUNNING) [5] [5] [5] [5]
Running, no warning (RUNNING/NO WARNING) [6] [6] [6] [6]
Running within range, no warning (RUN IN RANGE/NO WARN) [7] [7] [7] [7]
Running at reference value, no warning (RUN ON REF/NO WARN) [8] [8] [8] [8]
Fault (ALARM) [9] [9] ✭ [9] [9]
Fault or warning (ALARM OR WARNING) [10] [10] [10] [10]
Torque limit (TORQUE LIMIT) [11] [11] [11] [11]
Out of current range (OUT OF CURRENT RANGE) [12] [12] [12] [12]
Over I low (ABOVE CURRENT,LOW) [13] [13] [13] [13]
Under I high (BELOW CURRENT,HIGH) [14] [14] [14] [14]
Out of frequency range (OUT OF FREQ RANGE) [15] [15] [15] [15]
Over f low (ABOVE FREQUENCY LOW) [16] [16] [16] [16] ✭
Under f high (BELOW FREQUENCY HIGH) [17] [17] [17] [17]
Out of feedback range (OUT OF FDBK RANGE) [18] [18] [18] [18]
Over feedback low (ABOVE FDBK, LOW) [19] [19] [19] [19]
Under feedback high (BELOW FDBK, HIGH) [20] [20] [20] [20]
Thermal warning (THERMAL WARNING) [21] [21] [21] [21]
Ready - no thermal warning (READY & NOTHERM WARN) [22] [22] [22] ✭ [22]
Ready - remote control - no therm. (REM RDY & NO THERMWAR) [23] [23] [23] [23]
warn.
Ready - mains voltage within range (RDY NO OVER/UNDERVOL) [24] [24] [24] [24]
Reversing (REVERSE) [25] [25] [25] [25]
Bus ok (BUS OK) [26] [26] [26] [26]
Torque limit and stop (TORQUE LIMIT AND STOP) [27] [27] [27] [27]
Brake, no brake warning (BRAKE NO BRAKE WARNING) [28] [28] [28] [28]
Brake ready, no fault (BRAKE RDY (NO FAULT)) [29] [29] [29] [29]
Brake fault (BRAKE FAULT (IGBT)) [30] [30] [30] [30]
Relay 123 (RELAY 123) [31] [31] [31] [31]
Mechanical brake control (MECH. BRAKE CONTROL) [32] [32] [32] [32]
Control word bit 11/12 (CTRL WORD BIT 11/12) [33] [33]
Extended mechanical brake control (EXT. MECH. BRAKE) [34] [34] [34] [34]
Safety interlock (SAFETY INTERLOCK) [35] [35] [35] [35]

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88 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Outputs terminal no. 42 45 01(relay) 04


(relay)

parameter 319 321 323 326


Value:
0-100 Hz ⇒ 0-20 mA (0-100 Hz = 0-20 mA) [36] [36]
0-100 Hz ⇒ 4-20 mA (0-100 Hz = 4-20 mA) [37] [37]
0-100 Hz ⇒ 0-32000 p (0-100 Hz = 0-32000P) [38] [38]
0 - fMAX ⇒ 0-20 mA (0-FMAX = 0-20 mA) [39] [39]
0 - fMAX ⇒ 4-20 mA (0-FMAX = 4-20 mA) [40] [40]
0 - fMAX ⇒ 0-32000 p (0-FMAX = 0-32000P) [41] [41]
RefMIN - RefMAX ⇒ 0-20 mA (REF MIN-MAX = 0-20 mA) [42] [42]
RefMIN - RefMAX ⇒ 4-20 mA (REF MIN-MAX = 4-20 mA) [43] [43]
RefMIN - RefMAX ⇒ 0-32000 p (REF MIN-MAX = 0-32000P) [44] [44]
FBMIN - FBMAX ⇒ 0-20 mA (FB MIN-MAX = 0-20 mA) [45] [45]
FBMIN - FBMAX ⇒ 4-20 mA (FB MIN-MAX = 4-20 mA) [46] [46]
FBMIN - FBMAX ⇒ 0-32000 p (FB MIN-MAX = 0-32000P) [47] [47]
0 - IMAX ⇒ 0-20 mA (0-IMAX = 0-20 mA) [48] [48]
0 - IMAX ⇒ 4-20 mA (0-IMAX = 4-20 mA) [49] [49]
0 - IMAX ⇒ 0-32000 p (0-IMAX = 0-32000P) [50] [50]
0 - TLIM ⇒ 0-20 mA (0-TLIM = 0-20 mA) [51] [51]
0 - TLIM ⇒ 4-20 mA (0-TLIM = 4-20 mA) [52] [52]
0 - TLIM ⇒ 0-32000 p (0-TLIM = 0-32000P) [53] [53]
0 - TNOM ⇒ 0-20 mA (0-TNOM = 0-20 mA) [54] [54]
0 - TNOM ⇒ 4-20 mA (0-TNOM = 4-20 mA) [55] [55]
0 - TNOM ⇒ 0-32000 p (0-TNOM = 0-32000P) [56] [56]
0 - PNOM ⇒ 0-20 mA (0-PNOM = 0-20 mA) [57] [57]
0 - PNOM ⇒ 4-20 mA (0-PNOM = 4-20 mA) [58] [58]
0 - PNOM ⇒ 0-32000 p (0-PNOM = 0-32000P) [59] [59]
0 - SyncRPM ⇒ 0-20 mA (0-SYNCRPM = 0-20 mA) [60] [60]

0 -SyncRPM ⇒ 4-20 mA (0-SYNCRPM = 4-20 mA) [61] [61]


0 - SyncRPM ⇒ 0-32000 p (0-0-SYNCRPM = 0-32000 p) [62] [62]
0 - RPM at FMAX ⇒ 0-20 mA (0-RPMFMAX = 0-20 mA) [63] [63]
0 - RPM at FMAX ⇒ 4-20 mA (0-RPMFMAX = 4-20 mA) [64] [64]
0 - RPM at FMAX ⇒ 0-32000 p (0-RPMFMAX = 0-32000 p) [65] [65]

Programming

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

Function:
Under f high, the output frequency is lower than
This output can act both as a digital and an analogue
the value set in parameter 226.
output. If used as a digital output (data value
[0]-[65]), a 24 V DC signal is transmitted; if used as Out of feedback range, the feedback signal is outside
an analogue output either a 0-20 mA signal, a 4-20 the range programmed in parameters 227 and 228.
mA signal or a pulse output is transmitted.
Over feedback low, the feedback signal is higher
Description of choice: than the value set in parameter 227.
Control ready, the frequency converter is ready for
use; the control card receives supply voltage. Under feedback high, the feedback signal is lower
that the value set in parameter 228.
Ready signal, the frequency converter control card
is receiving a supply signal and the frequency Thermal warning, above the temperature limit
converter is ready for operation. in either the motor, the frequency converter, the
brake resistor or the thermistor.
Ready, remote control, the frequency converter control
card is receiving a supply signal and parameter Ready - no thermal warning, the frequency converter
002 has been set to remote control. is ready for use, the control card receives supply
voltage and there are no control signals on the
Enable, no warning, the frequency converter is inputs. No over-temperature.
ready for use; no start or stop command has been
given (start/disable). No warning. Ready - remote control - no thermal warning
, the frequency converter is ready for use and
Running, a start command has been given. set at remote control, the control card receives
supply voltage. No over-temperature.
Running, no warning , the output frequency
is higher than 0 Hz. A start command has Ready - mains voltage within range, the frequency
been given. No warning. converter is ready for use, the control card receives
supply voltage and there are no control signals
Runs in range, no warning, runs within the programmed on the inputs. The mains voltage is within the
current/frequency ranges set in parameters 223-226. permitted voltage range (see chapter 8).
Runs on reference, no warning, speed according Reversing. Logic ’1’: Not used in AKD.
to reference. No warning.
Bus-ok, active communication (no time-out) via
Fault, output is activated by alarm. the serial communication port.
Fault or warning, the output is activated Torque limit and stop is used in connection with
by alarm or warning. coasting stop (terminal 27), where it is possible to
Torque limit, the torque limit in parameter give a stop even if the frequency converter is at
221 has been exceeded. the torque limit. The signal is inverted, i.e. a logic
‘0’ when the frequency converter has received a
Out of current range, the motor current is outside the stop signal and is at the torque limit.
range programmed in parameters 223 and 224.
Brake, no brake warning: Not used in AKD.
Over I low, the motor current is higher than
set in parameter 223. Brake ready, no fault: Not used in AKD.

Under I high, the motor current is lower than Brake fault: Not used in AKD.
set in parameter 224. Relay 123: Not used in AKD.
Out of frequency range, the output frequency Mechanical brake control: Not used in AKD.
is outside the frequency range programmed
in parameters 225 and 226. Control word bits 11/12, relay controlled via bits 11/12
in serial control word. Bit 11 relates to relay 01 and
Over f low, the output frequency is higher than
the value set in parameter 225.

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90 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

bit 12 to relay 04. If parameter 514 Bus time interval 0 - PNOM ⇒ 0-32000 p, 0 - PNOM ⇒ 0-32000
function is active, relays 01 and 04 will be voltage-free. p, an output signal proportional to the rated
motor output is obtained. 20 mA corresponds
Extended mechanical brake control: Not used in AKD. to the value set in parameter 102.
Safety interlock The output is active when 0 - SyncRPM ⇒ 0-20 mA and
Safety interlock has been selected on an input 0 - SyncRPM ⇒ 4-20 mA and
and the input is a logic "1". 0 - SyncRPM ⇒ 0-32000 p, an output
0-100 Hz ⇒ 0-20 mA and signal proportional to the synchronous motor
0-100 Hz ⇒ 4-20 mA and RPM is obtained.
0-100 Hz ⇒ 0-32000 p, a pulse output 0 - RPM at FMAX ⇒ 0-20 mA and
signal proportional to the output frequency 0 - RPM at FMAX ⇒ 4-20 mA and
in the range 0-100 Hz. 0 - RPM at F MAX ⇒ 0-32000 p, n output signal
0-fMAX ⇒ 0-20 mA and proportional to the synchronous motor RPM at
0-fMAX ⇒ 4-20 mA and FMAX (parameter 202) is obtained.
0-fMAX ⇒ 0-32000 p, an output signal proportional
to the output frequency range in the range
0 - fMAX (parameter 202).

RefMIN - RefMAX ⇒ 0-20 mA and


RefMIN - RefMAX ⇒ 4-20 mA and
RefMIN - RefMAX ⇒ 0-32000 p, an output signal
proportional to the reference value in the interval
RefMIN - RefMAX (parameters 204/205) is obtained.

BMIN -FBMAX ⇒ 0-20 mA and


FBMIN -FB MAX ⇒ 4-20 mA and
FBMIN -FBMAX ⇒ 0-32000 p, an output signal
proportional to the feedback value in the interval FBMIN
-FBMAX (parameters 414/415) is obtained.

0 - IVLT, MAX ⇒ 0-20 mA or


0 - IVLT, MAX ⇒ 4-20 mA and
0 - IVLT, MAX ⇒ 0-32000 p, an output signal
proportional to the output current in the interval
0 - IVLT,MAX is obtained. IVLT,MAX depends on the
settings in parameter 101 and 103 and can be seen
Programming
from the Technical data (IVLT,MAX (60 s).

0 - MLIM ⇒ 0-20 mA and


0 - MLIM ⇒ 4-20 mA and
0 - MLIM ⇒ 0-32000 p, an output proportional
to the output torque in the interval 0 - TLIM
(parameter 221) is obtained. 20 mA corresponds
to the value set in parameter 221.

0 - MNOM ⇒ 0-20 mA and


0 - MNOM ⇒ 4-20 mA and
0 - MNOM ⇒ 0-32000 p, an output signal proportional
to the output torque of the motor. 20 mA corresponds
to the rated torque for the motor.

0 - PNOM ⇒ 0-20 mA and


0 - PNOM ⇒ 4-20 mA and

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

■ Parameters — Special functions 407 Mains failure


(MAINS FAILURE)
405 Reset function (RESET MODE) Value:
Value: ✭No function (NO FUNCTION) [0]
Manual reset (MANUAL RESET) [0] Controlled ramp-down
Automatic reset x 1 (AUTOMATIC X 1) [1] (CONTROL RAMP DOWN) [1]
✭Automatic reset x 2 (AUTOMATIC X 2) [2] Controlled ramp-down and trip
Automatic reset x 3 (AUTOMATIC X 3) [3] (CTRL. RAMP DOWN-TRIP) [2]
Automatic reset x 4 (AUTOMATIC X 4) [4] Coasting (COASTING) [3]
Automatic reset x 5 (AUTOMATIC X 5) [5] Kinetic back-up (KINETIC BACKUP) [4]
Automatic reset x 6 (AUTOMATIC X 6) [6] Controlled alarm suppression
Automatic reset x 7 (AUTOMATIC X 7) [7] (CTRL ALARM SUPP) [5]
Automatic reset x 8 (AUTOMATIC X 8) [8]
Automatic reset x 9 (AUTOMATIC X 9) Function:
[9]
Automatic reset x 10 (AUTOMATIC X 10) Using the mains failure function, it is possible to
[10]
ramp down the load to 0 Hz if the mains supply
Function: to the frequency converter fails.
This parameter makes it possible to select the This function can also be activated by selecting
reset function desired after tripping. Mains failure inverted on a digital input.
After reset, the frequency converter can be restarted. When Kinetic backup [4] is selected, the ramp function
in parameter 207-211 is deactivated.
Description of choice: Controlled ramp down and kinetic back up have
If Manual reset [0] is selected, reset must be effected limited performance above 70% load.
via the [RESET] key or via the digital inputs.
If the frequency converter is to carry out an Description of choice:
automatic reset (1-10 times) after tripping, Select No function [0] if this function is not required.
select data value [1]-[10]. If Controlled ramp-down [1] is selected, the motor
will ramp via the quick-stop ramp. If the supply
NB!: voltage is re-established during ramp-down, the
The internal AUTOMATIC RESET counter is frequency converter will start up again. If Controlled
reset 10 minutes after the first AUTOMATIC ramp-down and trip [2] is selected, the motor
RESET has occurred. will ramp via the quick-stop ramp.
At 0 Hz the frequency converter will trip (ALARM 36,
Warning: The motor may start
mains failure). If the supply voltage is re-established
without warning.
during ramp-down, the frequency converter will
continue the quick-stop ramp and trip. If Coasting
[3] is selected, the frequency converter will turn off
the inverters and the motor will start coasting.
406 Automatic restart time
Parameter 445 Flying motor must be active,
(AUT RESTART TIME)
so that if the supply voltage is re-established,
Value: the frequency converter will be able to catch
0 - 10 min. ✭ 5 min. the motor and start up again.
If Kinetic back-up [4] is selected, the frequency
Function:
converter will try to utilise the energy from the
This parameter allows setting of the time from tripping
load to maintain a constant intermediate circuit
until the automatic reset function begins.
voltage. If the supply voltage is re-established, the
It is assumed that automatic reset has been
frequency converter will start up again.
selected in parameter 405.
If Controlled alarm suppression [5] is selected, the
Description of choice: frequency converter will trip if there is a mains failure.
Set the desired time.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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409 Trip delay torque Function:


(TRIP DELAY TORQ.) This function makes it possible to increase the
Value: switching frequency at a falling output frequency.
Used in applications with square torque characteristics
0 - 60 sec. (OFF) ✭ OFF
(centrifugal pumps and fans) in which the load
Function: declines depending on the output frequency. However,
When the frequency converter registers that the the maximum switching frequency is determined
output torque has increased up to the torque limits by the value set in parameter 411.
(parameter 221) in the set time, cutting out is
Description of choice:
effected when that time has passed.
Select Not possible [0] if a permanent switching
Description of choice: frequency is desired.
Select how long the frequency converter is to be Set the switching frequency in parameter 411. If
able to run at the torque limit before cutting out. 60 Possible [1] is selected the switching frequency will
sec. = OFF means that the time is infinite; however, decline at an increasing output frequency.
the thermal monitoring will still be active.

414 Minimum feedback


411 Switching frequency (MIN. FEEDBACK)
(SWITCH FREQ.) Value:
Value: -100,000.000 - Max. feedback ✭ 0.000
✭Depends on the unit output.
Function:
Function: Parameters 414 and 415 are used to scale the display
The set value determines the switching frequency of text to make it show the feedback signal as the actual
the frequency converter. If the switching frequency unit proportional to the signal on the input. This value
is changed, this may help to minimise possible will be displayed if Feedback [unit] [3] has been selected
acoustic noise from the motor. in one of parameters 009-012 and in the display mode.
Choose the feedback signal unit in parameter 416.
NB!: Used together with Speed control, closed loop;
The output frequency of the frequency converter Process control, closed loop and Torque control
can never assume a value higher than 1/10 speed feedback, (parameter 100).
of the switching frequency.
Description of choice:
Description of choice: Is only active when parameter 203 has been
When the motor is running, the switching frequency is set to Min-Max [0]. Programming
adjusted in parameter 411 until the frequency has been Set the value to be shown on the display when
obtained at which the motor is as low-noise as possible. Minimum feedback is obtained on the selected
feedback input (parameter 308 or 314).
NB!:
The minimum value can be limited by the
Switching frequencies higher than 3.0 kHz (4.5
choice of configuration (parameter 100) and
kHz for 60°C AVM) lead to automatic derating of
reference/feedback range (parameter 203).
the maximum output of the frequency converter.
If Speed control, closed loop [1] has been
selected in parameter 100, minimum feedback
412 Output frequency dependent switching cannot be set under 0.
frequency
(VAR CARRIER FREQ)
Value:
✭Not possible (DISABLE) [0]
Possible (ENABLE) [1]

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AKD 5000

415 Maximum feedback gal/min [31]


(MAX. FEEDBACK) ft3 /min [32]
Value: gal/h [33]
Min. feedback - 100,000.000 ✭ 1,500.000 ft3 /h [34]
lb/s [35]
Function: lb/min [36]
This value should be 10% higher than par. 205 lb/h [37]
Maximum reference, to keep the frequency converter lb ft [38]
from integrating as a response to a possible offset fault. ft/s [39]
For further description, see parameter 414. ft/min [40]

Description of choice: Function:


Set the value to be shown on the display when Choose among different units to be shown
Maximum feedback is obtained on the selected on the display.
feedback input (parameter 308 or 314). The This unit is also used directly in Process control,
maximum value can be limited by the choice closed loop as a unit for Minimum/Maximum
of configuration (parameter 100). reference (parameters 204/205) and i.
The possibility of choosing a unit in parameter
416 will depend on the choices made in
416 Reference/feedback unit the following parameters:
(REF/FEEDB. UNIT) Par. 002 Local/remote control.
Par. 013 Local control/config. as par. 100.
Value:
Par. 100 Configuration.
NO UNIT [0]
% [1] Select parameter 002 as Remote control
PPM [2] If parameter 100 is selected as Speed control, open
RPM [3] loop or Torque control, open loop , the unit selected in
✭bar [4] parameter 416 can be used in displays (par. 009-12
CYCLE/min [5] Feedback [unit]) of process parameters.
PULSE/s [6]
UNITS/s [7] The process parameter to be displayed can be
UNITS/min [8] connected in the form of an external analogue
UNITS/h [9] signal to terminal 53 (par. 308: Feedback signal)
°C or terminal 60 (par. 314: Feedback signal).
[10]
Note: The reference can only be shown in Hz (Speed
Pa [11]
control, open loop) or Nm (Torque control, open loop).
l/s [12]
If par. 100 is selected as Speed control, closed loop
m3 /s [13]
, parameter 416 is not active, since both reference
l/min [14]
and feedback are always shown as RPM.
m3 /min [15]
If parameter 100 is selected as Process control,
l/h [16]
closed loop, the unit selected in parameter 416
m3 /h [17]
will be used when displaying both reference
kg/s [18]
(par. 009-12: Reference [unit]) and feedbac k
kg/min [19]
(par. 009-12: Feedback [unit]).
kg/h [20]
Scaling of the display indication as a function of
t/min [21]
the selected range (par. 309/310, 312/313, 315
t/h [22]
and 316) for a connected, external signal is effected
m [23]
for a reference in parameters 204 and 205 and for
N m [24]
feedback in parameters 414 and 415.
m/s [25]
m/min [26] Select parameter 002 as Local control
°F [27] If parameter 013 is chosen as LCP control and
in wg [28] open loop or LCP digital control and open loop
gal/s [29] , the reference will be given in Hz, regardless of
ft3 /s [30] the choice made in parameter 416. A feedback or

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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process signal connected to terminal 53, 60 or 33 Description of choice:


(pulse), will, however, be displayed in the form of the Set the voltage desired at the F1 frequency
unit selected in parameter 416. If parameter 013 is set in parameter 424.
chosen as LCP control/as par. 100 or LCP digital See drawing for parameter 422.
control/as par. 100, the unit will be as described
above under parameter 002, Remote-control.

NB!: 424 F 1 frequency


The above applies to display of Reference (F1 FREQUENCY)
[unit] and Feedback [unit]. If Reference [%] or Value:
Feedback [%] is selected, the value displayed will 0.0 - par. 426 Factory setting of par. 104
be in the form of a percentage of the selected range.
Function:
Description of choice: This parameter sets the X-value of the 1st break point.
Select the desired unit for the reference/feed-
back signal. Description of choice:
Set the frequency desired at the U1 voltage
set in parameter 423.
See drawing for parameter 422.
422 U 0 voltage at 0 Hz
(U0 VOLTAGE (0HZ))
Value:
425 U 2 voltage
0.0 - parameter 103 ✭ 20.0 volt
(U2 VOLTAGE)
Function: Value:
Parameters 422-432 can be used together with Special 0.0 - UAKD, MAX Factory setting of par. 103
motor characteristics (par. 101). It is possible to
make a U/f characteristic on the basis of six definable Function:
voltages and frequencies. Change of motor nameplate This parameter sets the Y-value of the 2nd break point.
data (parameter 102 - 106) affects parameter 422.
Description of choice:
Description of choice: Set the voltage desired at the F2 frequency
Set the desired voltage at 0 Hz. set in parameter 426.
See the below drawing. See drawing for parameter 422.

426 F 2 frequency Programming


(F2 FREQUENCY)
Value:
par. 424 - par. 428 Factory setting of par. 104

Function:
This parameter sets the X-value of the 2nd break point.

Description of choice:

423 U 1 voltage Set the frequency desired at the U2 voltage


set in parameter 425.
(U1 VOLTAGE)
See drawing for parameter 422.
Value:
0.0 - UAKD,MAX Factory setting of par. 103

Function:
This parameter sets the Y-value of the 1st break point.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

427 U 3 voltage See drawing for parameter 422.


(U3 VOLTAGE)
Value:
0.0 - UAKD,MAX Factory setting of par. 103 431 U 5 voltage
(U5 VOLTAGE)
Function:
This parameter sets the Y-value of the 3rd break point. Value:
0.0 - UAKD, MAX Factory setting of par. 103
Description of choice:
Function:
Set the voltage desired at the F3 frequency
This parameter sets the Y-value of the 5th break point.
set in parameter 428.
See drawing for parameter 422. Description of choice:
Set the voltage desired at the F5 frequency
set in parameter 432.
428 F 3 frequency
(F3 FREQUENCY)
Value: 432 F 5 frequency
par. 426 - par. 430 Factory setting of par. 104 (F5 FREQUENCY)

Function: Value:
This parameter sets the X-value of the 3rd break point. par. 430 - 1000 Hz Factory setting of par. 104

Description of choice: Function:


This parameter sets the X-value of the 5th break point.
Set the frequency desired at the U3 voltage
This parameter is not limited by parameter 200.
set in parameter 427.
See drawing for parameter 422. Description of choice:
Set the frequency desired at the U5 voltage
set in parameter 431.
429 U 4 voltage See drawing for parameter 422.
(U4 VOLTAGE)
Value:
0.0 - UAKD,MAX Factory setting of par. 103 437 Process PID Normal/inverse control
(PROC NO/INV CTRL)
Function:
Value:
This parameter sets the Y-value of the 4th break point.
Normal (NORMAL) [0]
Description of choice: ✭Inverse (INVERSE) [1]
Set the voltage desired at the F4 frequency
Function:
set in parameter 430.
It is possible to choose whether the process regulator
See drawing for parameter 422.
is to increase/reduce the output frequency. This is
done by having a difference between the reference
signal and the feedback signal.
430 F 4 frequency Used together with Process control, closed
(F4 FREQUENCY) loop (parameter 100).
Value:
Description of choice:
par. 428 - par. 432 Factory setting of par. 104
If the frequency converter is to reduce the
Function: output frequency in case the feedback signal
This parameter sets the X-value of the 4th break point increases, select Normal [0].

Description of choice:
Set the frequency desired at the U4 voltage
set in parameter 429.

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AKD 5000

If the frequency converter is to increase the Description of choice:


output frequency in case the feedback signal Set the required start frequency.
increases, select Inverse [1].
NB!:
If the frequency converter is running at the
current limit before the desired start frequency
438 Process PID anti windup
is obtained, the process regulator will not be
(PROC ANTI WINDUP) activated. For the regulator to be activated anyway,
Value: the start frequency must be lowered to the required
Off (DISABLE) [0] output frequency. This can be done during operation.
✭On (ENABLE) [1]

Function: 440 Process PID proportional gain


It is possible to select whether the process regulator (PROC. PROP. GAIN)
is to continue regulating on an error even if it is not
Value:
possible to increase/reduce the output frequency.
0.00 - 10.00 ✭ 0.01
Used together with Process control, closed
loop (parameter 100). Function:
The proportional gain indicates the number of
Description of choice:
times the error between the set point and the
The factory setting is Enable [1], which means that feedback signal is to be applied.
the integration link is adjusted in relation to the Used together with Process control, closed
actual output frequency if either the current limit or loop (parameter 100).
the max./min. frequency has been reached. The
process regulator will not engage again until either Description of choice:
the error is zero or its sign has changed. Quick control is obtained by a high gain, but if the gain
Select Disable [0] if the integrator is to continue is too high, the process may become unstable.
integrating on an error, even if it is not possible
to remove the fault by such control.

NB!: 441 Process PID integral time


If Disable [0] is selected, it will mean that when (PROC. INTEGR. T.)
the error changes its sign, the integrator will Value:
first have to integrate down from the level 0.01 - 9999.99 sec. (OFF) ✭ OFF
obtained as a result of the former error, before any
change to the output frequency occurs. Function:
The integrator provides an increasing gain at a constant Programming
error between the set point and the feedback signal.
439 Process PID start frequency The greater the error, the quicker the gain will increase.
(PROC START VALUE) The integral time is the time needed by the integrator
Value: to reach the same gain as the proportional gain.
fMIN -fMAX The gain is proportional to the speed at
(parameter 201 and 202) ✭ parameter 201 which the error changes.
Used together with Process control, closed
Function: loop (parameter 100).
When the start signal comes, the frequency converter
will react in the form of Speed control, open loop Description of choice:
following the ramp. Only when the programmed start Quick control is obtained at a short integral time.
frequency has been obtained, will it change over to However, this time may become too short, which
Process control, closed loop. In addition, it is possible can make the process unstable.
to set a frequency that corresponds to the speed at If the integral time is long, major deviations
which the process normally runs, which will enable the from the required set point may occur, since
required process conditions to be reached sooner.
Used together with Process control, closed
loop (parameter 100).

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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the process regulator will take a long time to Description of choice:


regulate in relation to a given error. Select 60° AVM if the option of using a switching
frequency up to 14/10 kHz is required. Derating
of the rated output current IVLT.N is effected from
444 Process PID lowpass filter time a switching frequency of 4.5 kHz.
SelectSFAVM if the option of using a switching
(PROC FILTER TIME)
frequency up to 5/10 kHz is required. Derating
Value:
of the rated output current IVLT.N is effected from
0.01 - 10.00 ✭ 0.01
a switching frequency of 3.0 kHz.
Function:
Oscillations on the feedback signal are dampened
by the lowpass filter in order to reduce their impact
on the process control. This can be an advantage
e.g. if there is a lot of noise on the signal.
Used together with Process control, closed
loop (parameter 100).

Description of choice:
Select the desired time constant (τ). If a time constant
(τ) of 100 ms is programmed, the break frequency
for the lowpass filter will be 1/0.1 = 10 RAD/sec.,
corresponding to (10/2 x π) = 1.6 Hz.
The process regulator will thus only regulate a feedback
signal that varies by a frequency lower than 1.6 Hz.
If the feedback signal varies by a higher frequency
than 1.6 Hz, the Process regulator will not react.

445 Flying start


(FLYING START)
Value:
✭Off (DISABLE) [0]
On (ENABLE) [1]

Function:
This function makes it possible to catch spinning motor,
which is spinning freely because of a mains drop-out.

Description of choice:
Select Disable if this function is not required. Select
Enable if the frequency converter is to be able to
‘catch’ and control a spinning motor.

446 Switching pattern


(SWITCH PATTERN)
Value:
60° AVM (60° AVM) [0]
✭SFAVM (SFAVM) [1]

Function:
Choose between two different switching patterns:
60° AVM and SFAVM.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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■ Parameters — Serial communication is transmitted (active signal = 1) via both a


control word and a digital input.
500 Address
(BUS ADDRESS)
Value: Logic or [3] is selected if the control command in
1 - 126 ✭ 1 question is to be activated when a signal is given (active
signal = 1) either via a control word or via a digital input.
Function:
This parameter allows specification of the address 513 Bus time interval
of each frequency converter. This feature is used (BUS TIMEOUT TIME)
in connection with PLC/PC connection. Value:
1 - 99 sec. ✭ 1 sec.
Description of choice:
The individual frequency converters can be given an Function:
address between 1 and 126. The address 0 is used This parameter sets the maximum time expected
if a master (PLC or PC) wishes to send a telegram to pass between the receipt of two consecutive
that is to be received by all frequency converters telegrams. If this time is exceeded, the serial
connected to the serial communication port at the communication is assumed to have stopped and
same time. In this case, the frequency converter the desired reaction is set in parameter 514.
will not acknowledge receipt. If the number of units
connected (frequency converters + master) exceeds Description of choice:
31, a repeater is required. Parameter 500 cannot be Set the desired time.
selected via the serial communication port.

514 Bus time interval function


507 Selection of Setup (BUS TIMEOUT FUNC)
(SETUP SELECT) Value:
Value: Off (OFF) [0]
Digital input (DIGITAL INPUT) [0] Freeze output (FREEZE OUTPUT) [1]
Bus (SERIAL PORT) [1] Stop (STOP) [2]
Logic and (LOGIC AND) [2] Jogging (JOGGING) [3]
✭Logic or (LOGIC OR) [3] Max. speed (MAX SPEED) [4]
Stop and trip (STOP AND TRIP) [5]
Function:
Parameter 507 allows a choice between controlling Function:
the frequency converter via the terminals (digital This parameter selects the desired reaction of the Programming
input) and/or via the bus. frequency converter when the set time for bus timeout
If Logic and or Bus is selected, the command (parameter 513) has been exceeded.
in question can only be activated if transmitted If choices [1] to [5] are activated, relay 01 and
via the serial communication port. In the case relay 04 will be de-activated.
of Logic and, the command must additionally be
If more time-outs occur at the same time the
activated via one of the digital inputs.
frequency converter will give the following priority
Description of choice: to the time-out function:
Digital input [0] is selected if the control command in 1. Parameter 318 Function after time out
question is only to be activated via a digital input. 2. Parameter 346 Function after encoder loss
Bus [1] is selected if the control command in 3. Parameter 514 Bus time interval function.
question is only to be activated via a bit in the Description of choice:
control word (serial communication).
The output frequency of the frequency converter
Logic and [2] is selected if the control command
can: be frozen at the present value, be frozen at
in question is only to be activated when a signal
the reference, go to stop, go to jogging frequency

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(parameter 213), go to max. output frequency


(parameter 202) or stop and activate a trip.

Parameter Description Display Unit Updating


no. text interval
515 Reference % (REFERENCE) % 80 msec.
516 Reference Unit (REFERENCE [UNIT]) Hz, Nm or rpm 80 msec.
517 Feedback (FEEDBACK) To be selected 80 msec.
via par. 416
518 Frequency (FREQUENCY) Hz 80 msec.
520 Current (MOTOR CURRENT) Amp x 100 80 msec.
522 Power, kW (POWER (KW) kW 80 msec.
523 Power, HP (POWER (HP) HP (US) 80 msec.
524 Motor voltage (MOTOR VOLTAGE) V 80 msec.
525 DC link voltage (DC LNK VOLTAGE) V 80 msec.
526 Motor temp. (MOTOR THERMAL) % 80 msec.
527 AKD temp. (AKD THERMAL) % 80 msec.
528 Digital input (DIGITAL INPUT) Binary code 2 msec.
529 Terminal 53, analogue (ANALOG INPUT 53) V 20 msec.
input
530 Terminal 54, analogue (ANALOG INPUT 54) V 20 msec.
input
531 Terminal 60, analogue (ANALOG INPUT 60) mA 20 msec.
input
532 Pulse reference (PULSE REFERENCE) Hz 20 msec.
533 External reference % (EXT. REFERENCE) 20 msec.
534 Status word (STATUS WORD [HEX]) Hex code 20 msec.
537 Heat sink temperature (HEATSINK TEMP.) °C 1.2 sec.
538 Alarm word (ALARM WORD [HEX]) Hex code 20 msec.
539 AKD control word (CONTROLWORD [HEX]) Hex code 2 msec.
540 Warning word, 1 (WARN. WORD 1) Hex code 20 msec.
541 Extended status word (EXT. STATUS WORD) Hex code 20 msec.
Hex
557 Motor RPM (MOTOR RPM) RPM 80 msec.
558 Motor RPM x scaling (MOTOR RPM X SCALE) - 80 msec.

Function:
These parameters can be read out via the serial
Feedback, parameter 517:
communication port and via the display in Display
Indicates the status value of terminals 33/53/60 at the
mode, see also parameters 009 - 012.
unit/scale selected in parameters 414, 416 and 416.
Description of choice:
Frequency, parameter 518:
Reference %, parameter 515: The value shown corresponds to the actual motor
The value shown corresponds to rhe total frequency fM (without resonance dampening).
reference (sum of digital/analogue/preset/bus/freeze
ref./catch-up and slow-down). Motor current, parameter 520:
The value shown corresponds to the given motor
Reference Unit, parameter 516: current measured as a mean value IRMS.
Gives the present value of terminals 17/29/53/54/60 The value is filtered, which means that approx. 1.3
in the unit resulting from the choice of configuration in seconds may pass from an input value changes
parameter 100 (Hz, Nm or rpm) or in parameter 416. until the data read-out changes values.
See also parameters 205 and 416, if required.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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The scaling (parameters 312 and 313) does not


NB!:
influence the read-out. Min. and max. are determined
If the setting of the motor parameters
by the offset and gain adjustment of the AD-converter.
does not match the motor applied, the
read-out values will be inaccurate and may Terminal 60, analogue input, parameter 531:
become negative, even if the motor is not running The value shown indicates the signal value
or is producing a positive torque. on terminal 60.
The scaling (parameters 315 and 316) does not
Power, (kW), parameter 522:
influence the read-out. Min. and max. are determined
The value shown is calculated on the basis of the
by the offset and gain adjustment of the AD-converter.
actual motor voltage and motor current.
The value is filtered, which means that it may take Pulse reference, parameter 532:
approx. 1.3 seconds from an input value changes The value shown indicates any pulse reference in
until the data read-out changes values. Hz connected to one of the digital inputs.

Power (HP), parameter 523: External reference %, parameter 533:


The value shown is calculated on the basis of the The value stated gives, as a percentage, the sum of
actual motor voltage and motor current. external references (sum of analogue/bus/pulse).
The value is indicated in the form of HP.
The value is filtered, which means that approx. 1.3 Status word, parameter 534:
seconds may pass from an input value changes Indicates the status word transmitted via the serial
until the data read-out changes values. communication port in Hex code from the frequency
converter. See the Design Guide.
Motor voltage, parameter 524:
The value shown is a calculated value used Heat sink temperature, parameter 537:
for controlling the motor. States the given heat sink temperature of the
frequency converter. The cut-out limit is 90 ± 5°C,
DC link voltage, parameter 525: while the unit cuts back in at 60 ± 5°C.
The value shown is a measured value.
The value is filtered, which means that approx. 1.3 Alarm word, parameter 538:
seconds may pass from an input value changes States in Hex format whether there is an alarm
until the data read-out changes values. on the frequency converter.See section Warning
word 1, Extended status word and Alarm
Motor temp., parameter 526: word for further information.

AKD temp., parameter 527: AKD control word, parameter 539:


Only whole numbers are displayed. Gives the control word sent via the serial
communication port in Hex code to the frequency
Digital input, parameter 528:
converter. See the Design Guide for further information.
Programming
The value shown indicates the signal status from the 8
digital terminals (16, 17, 18, 19, 27, 29, 32 and 33). Warning word, 1, parameter 540:
The read-out is binary and the digit at the extreme States in Hex format whether there is a warning
left gives the status of terminal 16, while the digit at on the frequency converter. See section Warning
the extreme right gives the status of terminal 33. word 1, Extended status word and Alarm
word for further information.
Terminal 53, analogue input, parameter 529:
The value shown indicates the signal value Extended status word Hex, parameter 541:
on terminal 53. States in Hex format whether there is a warning
The scaling (parameters 309 and 310) does not on the frequency converter.
influence the read-out. Min. and max. are determined
by the offset and gain adjustment of the AD-converter. See section Warning word 1, Extended status word
and Alarm word for further information.
Terminal 54, analogue input, parameter 530:
The value shown indicates the signal value
on terminal 54.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

Motor RPM, parameter 557:


The displayed value corresponds to the actual
motor RPM. In open loop or closed loop process
control, the motor RPM is estimated. In speed
closed loop modes, it is measured.

Motor RPM x scaling, parameter 558:


The displayed value corresponds to the actual
motor RPM multiplied by a factor (scaling)
set in parameter 008.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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AKD 5000

■ Parameters — Technical functions and

Parameter no. Description Display text Unit Range


Operating data
600 Operating hours (OPERATING Hours 0 - 130,000.0
HOURS)
601 Hours run (RUNNING HOURS) Hours 0 - 130,000.0
602 kWh counter (KWH COUNTER) kWh 0 - 9999
603 No. of cut-ins (POWER UP’s) Nos. 0 - 9999
604 No. of overtemps (OVER TEMP’s) Nos. 0 - 9999
605 No. of overvoltages (OVER VOLT’S) Nos. 0 - 9999

Function:
These parameters can be read out via the kWh counter, parameter 602:
serial communication port and via the display States the power consumption from mains in
in the parameters. kWh as a mean value over one hour. Reset
counter: Parameter 618.
Description of choice:
No. of cut-ins, parameter 603:
Operating hours, parameter 600:
States the number of power-ups of the supply
Indicates the number of hours in which the frequency
voltage to the frequency converter.
converter has been in operation.
The value is updated in the frequency converter every No. of overtemps, parameter 604:
hour and saved when the unit is turned off. States the number of temperature faults there has
been on the frequency converter.
Hours run, parameter 601:
Indicates the number of hours in which the No. of overvoltages, parameter 605:
frequency converter has been in operation States the number of overvoltages there has
since reset in parameter 619. been on the frequency converter.
The value is updated in the frequency converter every
hour and saved when the unit is turned off.

Parameter no. Description Display text Unit Range


Data log
606 Digital inputs (LOG: DIGITAL INP) Decimal 0 - 255
607 Control word (LOG: CONTROL Decimal 0 - 65535
WORD
608 Status word (LOG: BUS STAT Decimal 0 - 65535
WD) Programming
609 Reference (LOG: REFERENCE) % 0 - 100
610 Feedback (LOG: FEEDBACK) Par. 416 999,999.99 -
999,999.99
611 Output frequency (LOG: MOTOR Hz. 0.0 - 999.9
FREQ.)
612 Output voltage (LOG: MOTOR VOLT) Volt 50 - 1000
613 Output current (LOG: MOTOR Amp 0.0 - 999.9
CURR.)
614 DC link voltage (LOG: DC LINK Volt 0.0 - 999.9
VOLT)

Function: values will be available on the display. This is useful,


Via this parameter it is possible to see up to 20 e.g. when carrying out service after a trip.
data-logs, where [0] is the latest log and [19] the This parameter can be read out via the serial
oldest. Each data-log is made every 160 ms as long communication port or via the display.
as a start signal has been given. If a stop signal is
given, the latest 20 data-logs will be saved and the

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

Description of choice: 615 Fault log: Error code


The data-log number is stated in square brackets: (F.LOG: ERROR COD)
[1]. Data-logs are frozen if there is a trip and released Value:
when the frequency converter is subsequently reset. [Index 1 - 10] Error code 0 - 44
Data-logging is active while the motor is running.
Function:
Free a data-log if there is a trip and release it when This parameter makes it possible to see the
resetting the frequency converter. Data-logging reason why a trip occurs.
is active when the motor is running. 10 (0-10) log values are stored.
The lowest log number (1) contains the latest/most
Digital inputs, parameter 606:
recently saved data value; the highest log number
The value for the digital inputs is given as a decimal
(10) contains the oldest data value.
figure within the range of 0-255.
The data-log number is stated in square brackets: [1] Description of choice:
Given as a number code in which the trip number
175ZA449.10

EXT. REFERENCE, % refers to an alarm code that can be seen in the


table in sectionWarnings and Alarms.
63.0 %
606 DATALOG:DIGITALINPUT
Reset the fault log after manual initialisation.

[0] 40
616 Fault log: Time
Control word, parameter 607: (F.LOG: TIME)
The value for the control word is given as a decimal Value:
figure within the range of 0-65535. [Index 1 - 10]

Status word, parameter 608: Function:


The value for the bus status word is given as a This parameter makes it possible to see the total
decimal figure within the range of 0-65535. number of operating hours before the trip occurred.
10 (0-10) log values are stored.
Reference, parameter 609:
The lowest log number [1] contains the latest/most
The value of the reference is stated as a %
recently saved data value, while the highest log
in the interval 0 - 100%.
number [10] contains the oldest data value.
Feedback, parameter 610:
Description of choice:
The value is stated as the parameterised feedback.
Read out as an option.
Output frequency, parameter 611: Indication range: 0.0 - 9999.9.
The value of the motor frequency is stated as a Reset the fault log after manual initialisation.
frequency in the interval 0.0 - 999.9 Hz.

Output voltage, parameter 612:


The value of the motor voltage is stated as Volts 617 Fault log: Value
in the interval 50 - 1000 V. (F.LOG: VALUE)
Value:
Output current, parameter 613: [Index 1 - 10]
The value for the motor current is stated as
Amps in the interval 0.0 - 999.9 A. Function:
This parameter makes it possible to see at what
DC link voltage, parameter 614:
current or voltage a given trip occurred.
The value of the DC link voltage is stated as
Volts in the interval 0.0 - 999.9 V. Description of choice:
Read out as one value.
Indication range: 0.0 - 999.9.
Reset the fault log after manual initialisation.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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618 Reset of kWh counter


NB!:
(RESET KWH COUNT)
This function will not become active until the
Value: mains supply to the frequency converter has
No reset (DO NOT RESET) [0] been turned off and then turned on again.
Reset (RESET COUNTER) [1]
Description of choice:
Function:
Normal function [0] is selected for normal operation
Reset to zero of kWh hour counter (parameter 602).
with the motor in the selected application.
Description of choice: Function with deactivated inverter [1] is selected if
control is desired over the influence of the control
If Reset [1] has been selected and when the [OK]
signal over the control card and its functions -
key is pressed, the kWh counter of the frequency
without the inverter driving the motor.
converter is reset. This parameter cannot be
Control card test [2] is selected if control of
selected via the serial port, RS 485.
the analogue and digital inputs, as well as the
NB!: analogue, digital relay outputs and the +10 V control
When the [OK] key has been activated, the voltage is desired. A test connector with internal
reset has been carried out. connections is required for this test.

Use the following procedure for the control card test:

619 Reset of hours-run counter 1. Select Control card test.


(RESET RUN. HOUR) 2. Cut off the mains supply and wait for the
Value: light in the display to go out.
No reset (DO NOT RESET) [0] 3. Insert the test plug (see below).
Reset (RESET COUNTER) [1] 4. Connect to mains.
5. The frequency converter expects the [OK] key to be
Function: pressed (if no LCP, set to Normal operation, when
Reset to zero of hours-run counter (parameter 601). the frequency converter will start up as usual).
6. Carry out various tests.
Description of choice:
7. Press the [OK] key.
If Reset [1] has been selected and when the
8. Parameter 620 is automatically set to
[OK] key is pressed, the hours-run counter of the
Normal operation.
frequency converter is reset. This parameter cannot
be selected via the serial port, RS 485. If a test fails, the frequency converter will move into
an infinite loop. Replace control card.
NB!:
When the [OK] key has been activated, the Test plugs: Programming
reset has been carried out.

620 Operating mode


(OPERATION MODE)
Value:
✭Normal function (NORMAL OPERATION) [0]
Function with de-activated inverter
(OPER. W/INVERT.DISAB) [1]
Control card test (CONTROL CARD TEST) [2]
Initialisation (INITIALIZE) [3]

Function:
In addition to its normal function, this parameter Inialisation [3] is selected if the factory setting of
can be used for two different tests. the unit is desired without resetting parameters
Also, all parameters (except parameters 500, 501 + 600 - 605 + 615 - 617.
603-605) can be initialised.

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000

voltage is connected. Manual initialisation sets all


NB!:
parameters to the factory setting, except 600-605.
The motor must be stopped before
The procedure for manual initialisation is as follows:
initialisation can be carried out.
1. Disconnect the mains voltage and wait for the
Procedure for initializing: light in the display to disappear.
2. Hold down [DISPLAY/STATUS]+[MENU]+[OK] while
1. Select Initialisation.
at the same time connecting the mains supply. The
2. Press the [OK] key.
display will now read MANUAL INITIALIZE.
3. Cut off the mains supply and wait for the
3. When the display reads UNIT READY, the
light in the display to go out.
frequency converter has been initialized.
4. Connect to mains.

Manual initialisation can be carried out by holding


down three keys at the same time as the mains

Parameter no. Description Display text


Nameplate
621 AKD type (AKD TYPE)
622 Power section (POWER SECTION)
623 AKD ordering number (AKD ORDERING NO)
624 Software version number (SOFTWARE VERSION)
625 LCP identification number (LCP ID NO)
626 Database identification number (PARAM DB ID)
627 Power section identification number (POWER UNIT DB ID)
628 Application option type (APP. OPTION)
629 Application option ordering number (APP. ORDER NO)
630 Communication option type (COM. OPTION)
631 Communication option ordering number (COM. ORDER NO)

Function:
Database identification number, parameter 626:
The key data of the unit can be read out via the
The key data of the unit can be read out via the
display or the serial communication port.
display or the serial communication port.
Description of choice: For example: ID 1,14.
AKD type, parameter 621: Power section identification number,
AKD Type indicates the unit size and basic parameter 627:
function concerned. The key data of the unit can be read out via the
For example: AKD 5008 380-500 V. display or the serial communication port.
Power section, parameter 622: For example: ID 1,15.
The power section states the given power Application option type, parameter 628:
section being used. This gives the type of application options fitted
For example: Extended with brake. with the frequency converter.
AKD ordering number, parameter 623: Application option ordering number,
Ordering number gives the ordering number parameter 629:
of the AKD type in question. This gives the ordering number for the
For example: 175Z0072. application option.
Software version number, parameter 624: Communication option type, parameter 630:
Software version gives the version number. This gives the type of communication options
For example: V 3,10. fitted with the frequency converter
LCP identification number, parameter 625:
The key data of the unit can be read out via the
display or the serial communication port.
For example:ID 1,42 2 kB.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port

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Communication option ordering number,


parameter 631:
This gives the ordering number for the
communication option.

Programming

✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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■ Trouble-shooting

Symptom How to handle


1. Motor runs unevenly If the motor runs unevenly, but no fault is given, this may be because
the frequency converter has been wrongly set.
Adjust the motor data settings.
Contact Danfoss if the new setting does not make the motor run
evenly.

2. Motor does not run Check if there is a backlight in the display.


If there is a backlight, please check if a fault message is displayed.
If yes, please consult the Warnings-section, if no, please refer to
symptom 5.
If there is no backlight, check if the frequency converter is connected
to mains supply. If yes, please refer to symptom 4.

3. Motor does not brake Please refer to Control with brake function.

4. No message or backlight in Check if the prefuses for the frequency converter have blown.
display If yes, call Danfoss for assistance.
If no, check if the control card is overloaded.
If so, disconnect all control signal plugs on the control card and
check if the fault disappears.
If yes, make sure that the 24 V supply is not short-circuited.
If no, call Danfoss for assistance.

5. Motor stopped, light in display, Start the frequency converter by pressing [START] on the control
but no fault report panel.
Check if the display is frozen, ie. the display cannot be changed
or is indefineable.
If yes, check if screened cables have been used and are connected
correctly.
If no, check that the motor is connected and that all motor phases
are OK.
The frequency converter must be set to run using local references:
Parameter 002 = Local operation
Parameter 003 = desired reference value
Connect 24 V DC to terminal 27.
The reference is changed by pressing ’+’ or ’-’.
Is the motor running?
If yes, check whether control signals to the control card are OK.
If no, call Danfoss for assistance.

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■ Display - Status messages


Status messages appear in the 4th line of the display,
Output current low (CURRENT LOW):
see the below example. The status message will
The output current is lower than the value set
be on the display for approx. 3 seconds.
in parameter 223. This message is only shown
when the motor is running.

FREQUENCY Ramp operation (REM/ RAMPING):


Remote has been selected in parameter

20.0Hz 002 and the output frequency is changed in


accordance with the ramps set.

Ramp operation (LOCAL/ RAMPING):


Local has been selected in parameter 002
SLOW DOWN and the output frequency is changed in
accordance with the ramps set.

Running, local control (LOCAL/RUN OK):


Start clockwise/anti-clockwise
Local control has been selected in parameter 002
(START FORW./REV):
and a start command is given on either terminal 18
Input on digital inputs and parameter data are in conflict.
(START or LATCHED START in parameter 302) or
Slow-down (SLOW DOWN): terminal 19 (START REVERSE parameter 303).
The output frequency of the frequency converter
Running, remote control (REM/RUN OK):
is reduced by the percentage value chosen
Remote control has been selected in parameter
in parameter 219.
002 and a start command is given on either
Catch-up (CATCH UP): terminal 18 (START or LATCHED START in
The output frequency of the frequency converter parameter 302), terminal 19 (START REVERSE
is increased by the percentage value chosen parameter 303) or via the serial bus.
in parameter 219.
AKD ready, remote control (REM/UNIT READY):
Feedback high (FEEDBACK HIGH): Remote control has been selected in parameter
The FB value is higher than the value set in 002 and Coasting stop inverse in parameter 304,
parameter 228. This message is only shown and there is 0 V on terminal 27.
when the motor is running.
AKD ready, local control (LOCAL/ UNIT READY):
Feedback low (FEEDBACK LOW): Local has been selected in parameter 002
The FB value is lower than the value set in and Coasting inverse in parameter 304, and
parameter 227. This message is only shown there is 0 V on terminal 27.
when the motor is running.
Quick-stop, remote control (REM/QSTOP):
Output frequency high (FREQUENCY HIGH): Remote control has been selected in parameter
The output frequency is higher than the value 002 and the frequency converter has stopped via
set in parameter 226. This message is only a quick-stop signal on terminal 27 (or possibly
shown when the motor is running. via the serial communication port).

Output frequency low (FREQUENCY LOW): Quick-stop, local (LOCAL/ QSTOP):


The output frequency is lower than the value Local has been selected in parameter 002
set in parameter 225. This message is only and the frequency converter has stopped via a
Miscellaneous

shown when the motor is running. quick-stop signal on terminal 27 (or possibly via
the serial communication port).
Output current high (CURRENT HIGH):
The output current is higher than the value set DC stop, remote control (REM/DC STOP):
in parameter 224. This message is only shown Remote control has been selected in parameter
when the motor is running. 002 and the frequency converter has stopped via

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a DC stop signal on a digital input (or possibly


Automatic Motor Adaptation (AUTO
via the serial communication port).
MOTOR ADAPT):
Stop, remote controlled (REM/STOP): Automatic Motor adaptation is running.
Remote control has been selected in parameter
Quick Discharge finished (QUICK
002 and the frequency converter has stopped via
DISCHARGE OK):
the control panel or a digital input (or possibly
Quick discharge has been completed successfully.
via the serial communication port).
Exceptions XXXX (EXCEPTIONS XXXX):
Stop, local (LOCAL/ STOP):
The microprocessor of the control card has
Local has been selected in parameter 002 and
stopped and the frequency converter is out of
the frequency converter has stopped via the
operation. The cause may be noise on the mains,
control panel or the digital input (or possibly via
motor or control cables, leading to a stop of
the serial communication port).
the control card microprocessor.
LCP stop, remote (REM/LCP STOP): Check for EMC-correct connection of these cables.
Remote has been selected in parameter 002 and
Ramp stop in fieldbus mode (OFF1):
the frequency converter has via the control panel.
OFF1 means that the drive is stopped by ramp down.
The coast signal on terminal 27 is high.
The command to stop has been given over a fieldbus or
LCP stop, local (LOCAL/LCP STOP): the RS485 serial port (select fieldbus in parameter 512).
Local has been selected in parameter 002 and the
Coast stop in fieldbus mode (OFF2):
frequency converter has stopped via the control panel.
OFF2 means that the drive is stopped by coast. The
The coast signal on terminal 27 is high.
command to stop has been given over a fieldbus or the
Stand by (STAND BY): RS485 serial port (select fieldbus in parameter 512).
Remote control has been selected in parameter
Quick stop in fieldbus mode (OFF3):
002. The frequency converter will start when
OFF3 means that the drive is stopped by quick stop.
it receives a start signal via a digital input (or
The command to stop has been given over a fieldbus or
the serial communication port).
the RS485 serial port (select fieldbus in parameter 512).
Freeze output (FREEZE OUTPUT):
Start not possible (START INHIBIT):
Remote control has been selected in parameter
The drive is in fieldbus profile mode. OFF1, OFF2 or
002 together with Freeze reference in parameter
OFF3 have been activated. OFF1 must be toggled
300, 301, 305, 306 or 307, and the terminal in
to be able to start (OFF1 set from 1 to 0 to 1).
question (16, 17, 29, 32 or 33) has been activated
(or possibly via the serial communication port). Not ready for operation (UNIT NOT READY):
The drive is in Fieldbus profile mode (parameter
Jog operation, remote controlled
512). The drive is not ready for operation as bit
(REM/RUN JOG):
00, 01 or 02 in the control word is "0", the drive
Remote control has been selected in parameter
has tripped or there is no mains supply (only
002 and Jog in parameter 300, 301, 305, 306
seen on units with 24 V DC supply).
or 307, and the terminal in question (16, 17,
29, 32 or 33) has been activated (or possibly Ready for operation (CONTROL READY):
via the serial communication port). The drive is ready for operation. For extended units
supplied with a 24 V DC supply the message also
Jog operation, local (LOCAL/ RUN JOG):
comes up when there is not mains supply.
Local has been selected in parameter 002 and Jog in
parameter 300, 301, 305, 306 or 307, and the terminal
in question (16, 17, 29, 32 or 33) has been activated
(or possibly via the serial communication port).

Overvoltage control (OVER VOLTAGE CONTROL):


The intermediate circuit voltage of the frequency
converter is too high. The frequency converter is trying
to avoid a trip by increasing the output frequency.
This function is activated in parameter 400.

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Bus jog, remote controlled (REM/RUN BUS JOG1):


Remote control has been selected in parameter 002
and the Fieldbus has been selected in parameter 512.
Bus Jog has been selected by the fieldbus or serial bus.

Bus jog, remote controlled (REM/RUN BUS JOG2):


Remote control has been selected in parameter 002
and Fieldbus has been selected in parameter 512. Bus
Jog has been selected by the fieldbus or serial bus.

Miscellaneous

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■ Warnings and alarms


The table gives the different warnings and alarms
Wherever a cross is placed under both Warning
and indicates whether the fault locks the frequency
and Alarm, this can mean that a warning precedes
converter. After Trip locked, the mains supply
the alarm. It can also mean that it is possible to
must be cut and the fault must be corrected.
program whether a given fault is to result in a warning
Reconnect the mains supply and reset the frequency
or an alarm. This is possible, e.g. in parameter
converter before being ready.
404 Brake check. After a trip, alarm and warning
will flash, but if the fault is removed, only alarm
will flash. After a reset, the frequency converter
will be ready to start operation again.
No. Description Warning Alarm Trip
lockeds
1 10 Volts low (10 VOLT LOW) X
2 Live zero fault (LIVE ZERO ERROR) X X
3 No motor (NO MOTOR) X
4 Phase fault (MAINS PHASE LOSS) X X X
5 Voltage warning high (DC LINK VOLTAGE HIGH) X
6 Voltage warning low (DC LINK VOLTAGE LOW) X
7 Overvoltage (DC LINK OVERVOLT) X X
8 Undervoltage (DC LINK UNDERVOLT) X X
9 Inverter overladed (INVERTER TIME) X X
10 Motor overloaded (MOTOR TIME) X X
11 Motor thermistor (MOTOR THERMISTOR) X X
12 Torque limit (TORQUE LIMIT) X X
13 Overcurrent (OVERCURRENT) X X X
14 Earth fault (EARTH FAULT) X X
15 Switch mode fault (SWITCH MODE FAULT) X X
16 Short-circuit (CURR.SHORT CIRCUIT) X X
17 Standard bus timeout (STD BUS TIMEOUT) X X
18 HPFB bus timeout (HPFB TIMEOUT) X X
19 Fault in EEprom on power card (EE ERROR POWER CARD) X
20 Fault in EEprom on conrol card (EE ERROR CTRL. CARD) X
21 Auto-optimisation OK (AUTO MOTOR ADAPT OK) X
22 Auto-optimisation not OK (AUTO MOT ADAPT FAIL) X
29 Heat-sink temperature too high (HEAT SINK OVER TEMP.) X X
30 Motor phase U missing (MISSING MOT.PHASE U) X
31 Motor phase V missing (MISSING MOT.PHASE V) X
32 Motor phase W missing (MISSING MOT.PHASE W) X
33 Quick discharge not OK (QUICK DISCHARGE FAIL) X X
34 Profibus communication fault (PROFIBUS COMM. FAULT) X X
35 Out of frequency range (OUT FREQ RNG/ROT LIM) X
36 Mains failure (MAINS FAILURE) X X
37 Inverter fault (INVERTER FAULT) X X
39 Check parameters 104 and 106 (CHECK P.104 & P.106) X
40 Check parameters 103 and 105 (CHECK P.103 & P.105) X
41 Motor too big (Motor too big) X
42 Motor too small (Motor too small) X
44 Encoder loss (ENCODER FAULT) X X

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■ Warnings Alarm messages


The display flashes between normal state and warning. The alarm comes up in the 2. and 3. line of
A warning comes up on the first and second line of the display, see example below:
the display. See examples below. If parameter 027
is set to line 3/4, the warning will be shown in these TRIP (RESET)
lines if the display is in read-out state 1-3.

NO MOTOR
ALARM:12
TORQUE LIMIT
SETUP

WARN. 3 SETUP

WARNING 1
Under 10 Volts (10 VOLT LOW):
WARNING 6
The 10 Volts voltage from terminal 50 on the
Voltage warning low (DC LINK VOLTAGE LOW):
control card is below 10 Volts.
The intermediate circuit voltage (DC) is below the
Remove some of the load from terminal 50, as the 10
undervoltage limit of the control system. The
Volts supply is overloaded. Max. 17 mA/min. 590 .
frequency converter is still active.
WARNING/ALARM 2
WARNING/ALARM 7
Live zero fault (LIVE ZERO ERROR):
Overvoltage (DC LINK OVERVOLT):
The current signal on terminal 60 is less than 50% of the
If the intermediate circuit voltage (DC) exceeds
value set in parameter 315 Terminal 60,min. scaling.
the inverter overvoltage limit (see table), the
WARNING/ALARM 3 frequency converter will trip after the time set
No motor (NO MOTOR): in parameter 410 has passed.
The motor check function (see parameter 122) Furthermore, the voltage will be stated in the display.
indicates that no motor has been connected to Alarm/warning
the output of the frequency converter. limits:
AKD 5000 Series 3 x 200 - 240 3 x 380 -
WARNING/ALARM 4 V 500 V
Phase fault (MAINS PHASE LOSS):
A phase is missing on the supply side or the [VDC] [VDC]
mains voltage imbalance is too high. Undervoltage 211 402
Voltage warning 222 423
This message can also appear if there is a fault in
low
the input rectifier on the frequency converter. Voltage warning 384/405 801/840
Check the supply voltage and supply currents high
to the frequency converter. Overvoltage 425 855

WARNING 5 The voltages stated are the intermediate circuit


Voltage warning high voltage of the frequency converter with a tolerance
(DC LINK VOLTAGE HIGH): of ± 5 %. The corresponding mains voltage is the
The intermediate circuit voltage (DC) is higher than intermediate circuit voltage divided by 1.35
the overvoltage limit of the control system. The
Miscellaneous

frequency converter is still active. WARNING/ALARM 8


Undervoltage (DC LINK UNDERVOLT):
If the intermediate circuit voltage (DC) drops
below the inverter lower voltage limit (see table
on previous page), it will be checked whether
24 V power supply is connected.

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If no 24 V power supply is connected, the


frequency converter will trip after a given time
ALARM: 14
that depends on the unit.
Earth fault (Earth fault):
Furthermore, the voltage will be stated in the display.
There is a discharge from the output phases to earth,
Check whether the supply voltage matches the
either in the cable between the frequency converter
frequency converter, see technical data.
and the motor or in the motor itself.
WARNING/ALARM 9 Turn off the frequency converter and remove
Inverter overload (INVERTER TIME): the earth fault.
The electronic, thermal inverter protection reports that
ALARM: 15
the frequency converter is about to cut out because
Switch mode fault (SWITCH MODE FAULT):
of an overload (too high current for too long). The
Fault in the switch mode power supply
counter for electronic, thermal inverter protection
(internal ± 15 V supply).
gives a warning at 98% and trips at 100%, while
Contact your Danfoss supplier.
giving an alarm. The frequency converter cannot
be reset until the counter is below 90%. ALARM: 16
The fault is that the frequency converter is overloaded Short-circuiting (CURR.SHORT CIRCUIT):
by more than 100% for too long. There is short-circuiting on the motor terminals
or in the motor itself.
WARNING/ALARM 10
Turn off the frequency converter and remove
Motor overtemperature (MOTOR TIME):
the short-circuit.
According to the electronic thermal protection (ETR),
the motor is too hot. Parameter 128 allows a WARNING/ALARM 17
choice of whether the frequency converter is to give Standard bus timeout (STD BUS TIMEOUT)
a warning or an alarm when the counter reaches There is no communication to the frequency converter.
100%. The fault is that the motor is overloaded by The warning will only be active when parameter 514
more than 100% for too long. Check that motor has been set to another value than OFF.
parameters 102-106 have been set correctly. If parameter 514 has been set to stop and trip,
it will first give a warning and then ramp down
WARNING/ALARM 11
until it trips, while giving an alarm.
Motor thermistor (MOTOR THERMISTOR):
Parameter 513 Bus time interval could
The thermistor or the thermistor connection has been
possibly be increased.
disconnected. Parameter 128 allows a choice of
whether the frequency converter is to give a warning or WARNING/ALARM 18
an alarm. Check that the thermistor has been correctly HPFB bus timeout (HPFB BUS TIMEOUT )
connected between terminal 53 or 54 (analogue There is no communication with the
voltage input) and terminal 50 (+ 10 Volts supply). frequency converter.
The warning will only be active when parameter 804
WARNING/ALARM 12
has been set to another value than OFF.
Torque limit (TORQUE LIMIT):
If parameter 804 has been set to Stop and trip,
The torque is higher than the value in parameter 221
it will first give a warning and then ramp down
(in motor operation) or the torque is higher than the
until it trips, while giving an alarm.
value in parameter 222 (in regenerative operation).
Parameter 803 Bus time interval could
WARNING/ALARM 13 possibly be increased.
Overcurrent (OVERCURRENT):
WARNING 19
The inverter peak current limit (approx. 200% of the
Fault in the EEprom on the power card
rated current) has been exceeded. The warning
(EE ERROR POWER CARD)
will last approx. 1-2 seconds, following which the
There is a fault on the power card EEPROM.
frequency converter will trip, while giving an alarm.
The frequency converter will continue to function,
Turn off the frequency converter and check whether
but is likely to fail at the next power-up. Contact
the motor shaft can be turned and whether the
your Danfoss supplier.
motor size matches the frequency converter.
If extended mechanical brake control is selected,
trip can be reset externally.

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AKD 5000

WARNING 20 (HEAT SINK OVER TEMP.):


Fault in the EEprom on the control card If the enclosure is IP 00 or IP 20/NEMA 1, the cut-out
(EE ERROR CTRL CARD) temperature of the heat-sink is 90°C. If IP 54 is
There is a fault in the EEPROM on the control used, the cut-out temperature is 80°C.
card. The frequency converter will continue to The tolerance is ± 5°C. The temperature fault
function, but is likely to fail at the next power-up. cannot be reset, until the temperature of the
Contact your Danfoss supplier. heat-sink is below 60°C.
The fault could be the following:
ALARM 21 - Ambient temperature too high
Auto-optimisation OK - Too long motor cable
(AUTO MOTOR ADAPT OK) - Too high switching frequency.
The automatic motor tuning is OK and the frequency
converter is now ready for operation. ALARM: 30
Motor phase U missing
ALARM: 22 (MISSING MOT.PHASE U):
Auto-optimisation not OK Motor phase U between frequency converter
(AUTO MOT ADAPT FAIL) and motor is missing.
A fault has been found during automatic motor Turn off the frequency converter and check
adaptation. The text shown in the display indicates a motor phase U.
fault message. The figure after the text is the error code,
which can be seen in the fault log in parameter 615. ALARM: 31
Motor phase V missing
CHECK P.103,105 [0] (MISSING MOT.PHASE V):
See section Automatic motor adaptation, AMA. Motor phase V between frequency converter
LOW P.105 [1] and motor is missing.
See section Automatic motor adaptation, AMA. Turn off the frequency converter and check
motor phase V.
ASYMMETRICAL IMPEDANCE [2]
See section Automatic motor adaptation, AMA. ALARM: 32
Motor phase W missing
MOTOR TOO BIG [3] (MISSING MOT.PHASE W):
See section Automatic motor adaptation, AMA. Motor phase W between frequency converter
and motor is missing.
MOTOR TOO SMALL [4]
Turn off the frequency converter and check
See section Automatic motor adaptation, AMA.
motor phase W.
TIME OUT [5]
ALARM: 33
See section Automatic motor adaptation, AMA.
Quick discharge not OK
INTERRUPTED BY USER [6] (QUICK DISCHARGE NOT OK):
See section Automatic motor adaptation, AMA. Check whether a 24 Volt external DC supply
has been connected and that an external
INTERNAL FAULT [7] brake/discharge resistor has been fitted.
See section Automatic motor adaptation, AMA.
WARNING/ALARM: 34
LIMIT VALUE FAULT [8] Fieldbus communication fault
See section Automatic motor adaptation, AMA. (FIELDBUS COMMUNICATION FAULT):
The fieldbus on the communication option
MOTOR ROTATES [9]
Miscellaneous

card is not working.


See section Automatic motor adaptation, AMA.
WARNING: 35
NB!:
Out of frequency range
AMA can only be carried out if there are
(OUT OF FREQUENCY RANGE):
no alarms during tuning.
This warning is active if the output frequency has
reached its Output frequency low limit (parameter 201)
ALARM: 29 or Output frequency high limit (parameter 202). If
Heat sink temperature too high the frequency converter is in Process control, closed

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AKD 5000

loop (parameter 100), the warning will be active in the The encoder signal is interrupted from terminal
display. If the frequency converter is in another mode 32 or 33. Check the connections.
than Process control, closed loop, bit 008000 Out of
frequency range in extended status word will be active,
while there will be no warning in the display.

WARNING/ALARM: 36
Mains failure (MAINS FAILURE):
This warning/alarm is only active if the supply voltage
to the frequency converter is lost and if parameter 407
Mains fault has been set to another value than OFF.
If parameter 407 has been set to Contr. ramp-down
trip [2], the frequency converter will first give a warning
and then ramp down and trip, while giving an alarm.
Check the fuses to the frequency converter.

ALARM: 37
Inverter fault (Inverter fault):
IGBT or the power card is defective. Contact
your Danfoss supplier.
Auto-optimisation warnings
Automatic motor adaptation has stopped, since some
parameters have probably been set wrongly, or the
motor used is too big/small for AMA to be carried out.
A choice must thus be made by pressing [CHANGE
DATA] and choosing ‘Continue’ + [OK] or ‘Stop’ + [OK].
If parameters need to be changed, select
‘Stop’; start up AMA all over.

WARNING: 39
CHECK P.104,106
The setting of parameter 102, 104 or 106
is probably wrong. Check the setting and
choose ‘Continue’ or ‘Stop’.

WARNING: 40
CHECK P.103,105
The setting of parameter 102, 103 or 105
is probably wrong. Check the setting and
choose ‘Continue’ or ‘Stop’.

WARNING: 41
MOTOR TOO BIG
The motor used is probably too big for AMA to
be carried out. The setting in parameter 102
may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.

WARNING: 42
MOTOR TOO SMALL
The motor used is probably too small for AMA
to be carried out. The setting in parameter 102
may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.

WARNING/ALARM: 44
Encoder loss (ENCODER FAULT)

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■ Warning word 1, Extended status word Bit (Hex) Alarm word 1 (parameter 538)
and Alarm word 000001 Brake test failed
The warning word 1, extended status word and 000002 Trip locked
the alarm word return the different status, warning 000004 AMA tuning not OK
and alarm messages of the frequency converter as 000008 AMA tuning OK
hexdecimal value. If there are more than one warning 000010 Power-up fault
or alarm, a sum of all warnings or alarms will be shown. 000020 ASIC fault
Warning word 1, extended status word and alarm
000040 HPFP bus timeout
000080 Standard bus timeout
word can also be displayed using the serial bus
000100 Short-circuiting
in parameter 540, 541 and 538.
000200 Switchmode fault
Bit (Hex) Warning word 1 (parameter 540) 000400 Earth fault
000002 EE-prom power card fault 000800 Overcurrent
000004 EE-prom control card 001000 Torque limit
000008 HPFP bus timeout 002000 Motor thermistor
000010 Standard bus timeout 004000 Motor overload
000020 Overcurrent 008000 Inverter overload
000040 Torque limit 010000 Undervoltage
000080 Motor thermistor 020000 Overvoltage
000100 Motor overload 040000 Phase fault
000200 Inverter overload 080000 Live zero fault (4 - 20 mA current
000400 Undervoltage signal low)
000800 Overvoltage 100000 Heat sink temperature too high
001000 Voltage warning low 200000 Motor phase W missing
002000 Voltage warning high 400000 Motor phase V missing
004000 Phase fault 800000 Motor phase U missing
008000 No motor 1000000 Quick discharge not ok
010000 Live zero fault 2000000 Fieldbus communication fault
(4-20 mA current signal low) 4000000 Mains failure
020000 10 Volts low 8000000 Inverter fault
040000 20000000 Encoder loss
400000 Out of frequency range 40000000 Safety interlock
800000 Fieldbus communication fault 80000000 Reserved
1000000
2000000 Mains failure
4000000 Motor too small
8000000 Motor too big
10000000 Check P. 103 and P. 105
20000000 Check P. 104 and P. 106
40000000 Encoder loss

Bit (Hex) Extended status word (parameter


541)
000001 Ramping
000002 Automatic motor tuning
000004 Start clockwise/anti-clockwise
000008 Slow down
000010 Catch-up
Miscellaneous

000020 Feedback high


000040 Feedback low
000080 Output current high
000100 Output current low
000200 Output frequency high
000400 Output frequency low
004000 Quick discharge OK
008000 Out of frequency range

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AKD 5000

■ Definitions Group 1 Reset, Coasting stop, Reset and


AKD: Coasting stop, Quick-stop, DC
braking, Stop and the "Stop"
IAKD,MAX
key.
The maximum output current.
Group 2 Start, Pulse start, Reversing,
IAKD,N Start reversing, Jog and Freeze
The rated output current supplied by the output
frequency converter.
Group 1 functions are called Start-disable commands.
UAKD MAX
The difference between group 1 and group 2 is that
The maximum output voltage.
in group 1 all stop signals must be cancelled for the
Output: motor to start. The motor can then be started by
means of a single start signal in group 2.
lM A stop command given as a group 1 command
The current transmitted to the motor. results in the display indication STOP.
A missing stop command given as a group 2 command
UM
results in the display indication STAND BY.
The voltage transmitted to the motor.
Start-disable command:
fM
A stop command that belongs to group 1 of the
The frequency transmitted to the motor.
control commands - see this group.
fJOG
Stop command:
The frequency transmitted to the motor when the jog
See Control commands.
function is activated (via digital terminals or the keypad).
Motor:
fMIN
The minimum frequency transmitted to the motor. IM,N
The rated motor current (nameplate data).
fMAX
The maximum frequency transmitted to the motor. fM,N
The rated motor frequency (nameplate data).
Break-away torque:
UM,N
The rated motor voltage (nameplate data).

PM,N
The rated power delivered by the motor
(nameplate data).

nM,N
ηAKD The rated motor speed (nameplate data).
The efficiency of the frequency converter is
defined as the ratio between the power output TM,N
and the power input. The rated torque (motor).

Input: References:
Control command: preset ref.
By means of LCP and the digital inputs, it is possible A firmly defined reference which can be set
to start and stop the connected motor. from -100% to +100% of the reference range.
Functions are divided into two groups, with There are four preset references, which can be
the following priorities: selected via the digital terminals.

analogue ref.
A signal transmitted to input 53, 54 or 60.
Can be voltage or current.

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AKD 5000

pulse ref. LCP:


A signal transmitted to the digital inputs The control panel, which makes up a complete
(terminal 17 or 29). interface for control and programming of AKD 5000
Series. The control panel is detachable and may,
binary ref. as an alternative, be installed up to 3 metres away
A signal transmitted to the serial communication port. from the frequency converter, i.e. in a front panel,
RefMIN by means of the installation kit option.
The smallest value which the reference signal VVCplus
may have. Set in parameter 204. If compared with standard voltage/frequency ratio
RefMAX control, VVCplus improves the dynamics and the
The maximum value which the reference signal stability, both when the speed reference is changed
may have. Set in parameter 205. and in relation to the load torque.

Miscellaneous: Slip compensation:


Normally, the motor speed will be affected by the
ELCB: load, but this load dependence is unwanted. The
Earth Leakage Circuit Breaker. frequency converter compensates for the slip by
giving the frequency a supplement that follows
lsb:
the measured effective current.
Least significant bit.
Used in serial communication. Thermistor:
A temperature-dependent resistor placed where
msb
the temperature is to be monitored (frequency
Most significant bit.
converter or motor).
Used in serial communication.
Analogue inputs:
PID:
The analogue inputs can be used for controlling
The PID regulator maintains the desired speed
various functions of the frequency converter.
(pressure, temperature, etc.) by adjusting the output
There are two types of analogue inputs:
frequency to match the varying load.
Current input, 0-20 mA
Trip: Voltage input, 0-10 V DC.
A state which occurs in different situations, e.g.
Analogue outputs:
if the frequency converter is subjected to an
There are two analogue outputs, which are able to
overtemperature. A trip can be cancelled by pressing
supply a signal of 0-20 mA, 4-20 mA or a digital signal.
reset or, in some cases, automatically.
Digital inputs:
Trip locked:
The digital inputs can be used for controlling various
A state which occurs in different situations, e.g. if the
functions of the frequency converter.
frequency converter is subject to an overtemperature.
A locked trip can be cancelled by cutting off mains Digital outputs:
and restarting the frequency converter. There are four digital outputs, two of which activate
a relay switch. The outputs are able to supply
Initialising:
a 24 V DC (max. 40 mA) signal.
If initialising is carried out, the frequency converter
returns to the factory setting. Pulse encoder:
Miscellaneous

An external, digital pulse transmitter used for


Setup:
feeding back information on motor speed. The
There are four Setups, in which it is possible to
encoder is used in applications where great
save parameter settings. It is possible to change
accuracy in speed control is required.
between the four parameter Setups and to edit
one Setup, while another Setup is active.

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AKD 5000

AWG:
Means American Wire Gauge, i.e. the American
measuring unit for cable cross-section.

Manual initialisation:
Press the [CHANGE DATA] + [MENU] + [OK] keys at
the same time to carry out manual initialisation.

60° AVM
Switching pattern called 60° A synchronous
V ector M odulation.

SFAVM
Switching pattern called Stator Flux oriented
Asynchronous Vector Modulation.

Automatic motor adjustment, AMA:


Automatic motor adjustment algorithm, which
determines the electrical parameters for the
connected motor, at standstill.

On-line/off-line parameters:
On-line parameters are activated immediately after the
data value is changed. Off-line parameters are not
activated until OK has been entered on the control unit.

VT characteristics:
Variable torque characteristics, used for
pumps and fans.

CT characteristics:
Constant torque characteristics, used for all
applications, such as conveyor belts and cranes. CT
characteristics are not used for pumps and fans.

MCM:
Stands for Mille Circular Mil, an American measuring
unit for cable cross-section. 1 MCM ≡ 0.5067 mm2.

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■ Factory Settings

PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index type

001 Language English Yes No 0 5


002 Local/remote control Remote control Yes Yes 0 5
003 Local reference 30.0 Yes Yes -3 4
004 Active setup Setup 1 Yes No 0 5
005 Programming setup Active setup Yes No 0 5
006 Copying of setups No copying No No 0 5
007 LCP copy No copying No No 0 5
008 Display scaling of motor frequency 1 0.01 - 500.00 Yes Yes -2 6
009 Display line 2 Frequency [Hz] Yes Yes 0 5
010 Display line 1.1 Reference [%] Yes Yes 0 5
011 Display line 1.2 Motor current [A] Yes Yes 0 5
012 Display line 1.3 Power [kW] Yes Yes 0 5
013 Local control/configura LCP digital control/as Yes Yes 0 5
par.100
014 Local stop Possible Yes Yes 0 5
017 Local reset of trip Possible Yes Yes 0 5
018 Lock for data change Not locked Yes Yes 0 5
019 Operating state at power-up, local Forced stop, use Yes Yes 0 5
control saved ref.

Changes during operation:


"Yes" means that the parameter can be changed,
while the frequency converter is in operation. "No" Conversion index Conversion factor
74 0.1
means that the frequency converter must be stopped
2 100
before a change can be made. 1 10
0 1
4-Setup: -1 0.1
"Yes" means that the parameter can be programmed -2 0.01
individually in each of the four setups, i.e. the -3 0.001
-4 0.0001
same parameter can have four different data
values. "No" means that the data value will
Data type:
be the same in all four setups. Data type shows the type and length of the telegram.
Data type Description
Conversion index: 3 Integer 16
This number refers to a conversion figure to 4 Integer 32
5 Unsigned 8
be used when writing or reading by means
6 Unsigned 16
of a frequency converter. 7 Unsigned 32
9 Text string
Miscellaneous

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PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index type

100 Configuration Speed control, open loop No Yes 0 5


101 Torque characteristics High - constant torque Yes Yes 0 5
102 Motor power Depends on the unit 0.18-600 kW No Yes 1 6
103 Motor voltage Depends on the unit 200 - 600 V No Yes 0 6
104 Motor frequency 50 Hz / 60 Hz No Yes 0 6
105 Motor current Depends on the unit 0.01-IAKD,MAX No Yes -2 7
106 Rated motor speed Depends on the unit 100-60000 rpm No Yes 0 6
107 Automatic motor adaptation, AMA Adaptation off No No 0 5
108 Stator resistor Depends on the unit No Yes -4 7
109 Stator reactance Depends on the unit No Yes -2 7
113 Load compensation at low speed 100 % 0 - 300 % Yes Yes 0 6
114 Load compensation at high speed 100 % 0 - 300 % Yes Yes 0 6
115 Slip compensation 100 % -500 - 500 % Yes Yes 0 3
116 Slip compensation time constant 0.50 s 0.05 - 1.00 s Yes Yes -2 6
117 Resonance dampening 100 % 0 - 500 % Yes Yes 0 6
118 Resonance dampening time 5 ms 5 - 50 ms Yes Yes -3 6
constant
120 Start delay 0.0 sec. 0.0 - 10.0 s Yes Yes -1 5
121 Start function Coasting in start delay time Yes Yes 0 5
122 Function at stop Coasting Yes Yes 0 5
123 Min. frequency for activating 0.0 Hz 0.0 - 10.0 Hz Yes Yes -1 5
function at stop
124 DC holding current 0 % 0 - 100 % Yes Yes 0 6
125 DC braking current 50 % 0 - 100 % Yes Yes 0 6
126 DC braking time 10.0 sec. 0.0 - 60.0 sec. Yes Yes -1 6
127 DC brake cut-in frequency Off 0.0-par. 202 Yes Yes -1 6
128 Motor thermal protection No protection Yes Yes 0 5
130 Start frequency 0.0 Hz 0.0-10.0 Hz Yes Yes -1 5
131 Initial voltage 0.0 V 0.0-par. 103 Yes Yes -1 6

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AKD 5000

PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index type

201 Output frequency low limit 30.0 Hz 0.0 - fMAX Yes Yes -1 6
202 Output frequency high limit 60.0 Hz fMIN - par. 200 Yes Yes -1 6
204 Minimum reference 30.0 Hz -100,000.000-RefMAX Yes Yes -3 4
205 Maximum reference 60.0 Hz RefMIN -100,000.000 Yes Yes -3 4
207 Ramp-up time 1 0.7 sec. 0.05 - 3600 Yes Yes -2 7
208 Ramp-down time 1 1.0 sec. 0.05 - 3600 Yes Yes -2 7
209 Ramp-up time 2 Depends on unit 0.05 - 3600 Yes Yes -2 7
210 Ramp-down time 2 Depends on unit 0.05 - 3600 Yes Yes -2 7
211 Jog ramp time Depends on unit 0.05 - 3600 Yes Yes -2 7
213 Jog frequency 10.0 Hz 0.0 - par. 202 Yes Yes -1 6
214 Reference function Sum Yes Yes 0 5
215 Preset reference 1 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
216 Preset reference 2 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
217 Preset reference 3 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
218 Preset reference 4 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
221 Torque limit for motor mode 160 % 0.0 % - xxx % Yes Yes -1 6
223 Warning: Low current 0.0 A 0.0 - par. 224 Yes Yes -1 6
224 Warning: High current IAKD,MAX Par. 223 - IAKD,MAX Yes Yes -1 6
225 Warning: Low frequency 0.0 Hz 0.0 - par. 226 Yes Yes -1 6
226 Warning: High frequency 132.0 Hz Par. 225 - par. 202 Yes Yes -1 6
227 Warning: Low feedback -4000.000 -100,000.000 - par. 228 Yes -3 4
228 Warning: High feedback 4000.000 Par. 227 - 100,000.000 Yes -3 4
229 Frequency bypass, bandwidth OFF 0 - 100 % Yes Yes 0 6
230 Frequency bypass 1 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
231 Frequency bypass 2 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
232 Frequency bypass 3 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
233 Frequency bypass 4 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
234 Motor phase monitor Enable Yes Yes 0 5

Miscellaneous

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PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index type

300 Terminal 16, input Reset Yes Yes 0 5


301 Terminal 17, input Freeze reference Yes Yes 0 5
302 Terminal 18, input Start Yes Yes 0 5
303 Terminal 19 Start, input Reversing Yes Yes 0 5
304 Terminal 27, input Coasting stop, inverse Yes Yes 0 5
305 Terminal 29, input Jog Yes Yes 0 5
306 Terminal 32, input Choice of setup, msb/speed up Yes Yes 0 5
307 Terminal 33, input Choice of setup, msb/speed Yes Yes 0 5
down
308 Terminal 53, analogue input voltage Reference Yes Yes 0 5
309 Terminal 53, min. scaling 0.0 V 0.0 - 10.0 V Yes Yes -1 5
310 Terminal 53, max. scaling 10.0 V 0.0 - 10.0 V Yes Yes -1 5
311 Terminal 54, analogue input voltage Thermistor Yes Yes 0 5
312 Terminal 54, min. scaling 0.0 V 0.0 - 10.0 V Yes Yes -1 5
313 Terminal 54, max. scaling 10.0 V 0.0 - 10.0 V Yes Yes -1 5
314 Terminal 60, analogue input current Reference Yes Yes 0 5
315 Terminal 60, min. scaling 0.0 mA 0.0 - 20.0 mA Yes Yes -4 5
316 Terminal 60, max. scaling 20.0 mA 0.0 - 20.0 mA Yes Yes -4 5
317 Time out 10 sec. 1 - 99 sec. Yes Yes 0 5
318 Function after time out Off Yes Yes 0 5
319 0 - IMAX 0-20 mA Yes Yes 0 5
321 Terminal 45, output 0 - fMAX 0-20 mA Yes Yes 0 5
323 Relay 01, output Ready - no thermal warning Yes Yes 0 5
326 Relay 04, output Ready - remote control Yes Yes 0 5

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Conver-

PNU Parameter Factory setting Range Changes 4-Setup sion Data

# description during operation index type

405 Reset function Manual reset Yes Yes 0 5


406 Automatic restart time 5 sec. 0 - 10 sec. Yes Yes 0 5
407 Mains Failure No function Yes Yes 0 5
409 Trip delay torque Off 0 - 60 sec. Yes Yes 0 5
411 Switching frequency Depends on 3 - 14 kHz Yes Yes 2 6
type of unit
412 Output frequency dependent switching Not possible Yes Yes 0 5
frequency
414 Minimum feedback 0.000 -100,000.000 - FBHIGH Yes Yes -3 4
415 Maximum feedback 1500.000 FBLOW - 100,000.000 Yes Yes -3 4
416 Process unit Bar Yes Yes 0 5
422 U 0 voltage at 0 Hz 20.0 V 0.0 - parameter 103 Yes Yes -1 6
423 U 1 voltage parameter 103 0.0 - UAKD, MAX Yes Yes -1 6
424 F 1 frequency parameter 104 0.0 - parameter 426 Yes Yes -1 6
425 U 2 voltage parameter 103 0.0 - UAKD, MAX Yes Yes -1 6
426 F 2 frequency parameter 104 par.424-par.428 Yes Yes -1 6
427 U 3 voltage parameter 103 0.0 - UAKD, MAX Yes Yes -1 6
428 F 3 frequency parameter 104 par.426 -par.430 Yes Yes -1 6
429 U 4 voltage parameter 103 0.0 - UAKD, MAX Yes Yes -1 6
430 F 4 frequency parameter 104 par.426-par.432 Yes Yes -1 6
431 U 5 voltage parameter 103 .0 - UAKD, MAX Yes Yes -1 6
432 F5 frequency parameter 104 par.426 - 1000 Hz Yes Yes -1 6
437 Process PID Normal/inverse control Normal Yes Yes 0 5
438 Process PID anti windup On Yes Yes 0 5
439 Process PID start frequency parameter 201 fmin - fmax Yes Yes -1 6
440 Process PID proportional gain 0.01 0.00 - 10.00 Yes Yes -2 6
441 Process PID integral time OFF 0.01 - 9999.99 sec. Yes Yes -2 7
444 Process PID lowpass filter time 0.01 0.01 - 10.00 Yes Yes -2 6
445 Flying start Disable Yes Yes 0 5
446 Switching pattern SFAVM Yes Yes 0 5

Miscellaneous

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PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index type

500 Address 1 0 - 126 Yes No 0 6


507 Selection of setup Logic or Yes Yes 0 5
513 Bus time interval 1 sec. 1 - 99 s Yes Yes 0 5
514 Bus time interval function Off Yes Yes 0 5
515 Data read-out: Reference % No No -1 3
516 Data read-out: Reference unit No No -3 4
517 Data read-out: Feedback No No -3 4
518 Data read-out: Frequency No No -1 6
520 Data read-out: Current No No -2 7
522 Data read-out: Power, kW No No -1 7
523 Data read-out: Power, HP No No -2 7
524 Data read-out: Motor voltage No No -1 6
525 Data read-out: DC link voltage No No 0 6
526 Data read-out: Motor temp. No No 0 5
527 Data read-out: AKD temp. No No 0 5
528 Data read-out: Digital input No No 0 5
529 Data read-out: Terminal 53, No No -2 3
analogue input
530 Data read-out: Terminal 54, No No -2 3
analogue input
531 Data read-out: Terminal 60, No No -5 3
analogue input
533 Data read-out: External reference % No No -1 3
534 Data read-out: Status word, binary No No 0 6
537 Data read-out: Heat sink temperature No No 0 5
538 Data read-out: Alarm word, binary No No 0 7
539 Data read-out: AKD control word, binary No No 0 6
540 Data read-out: Warning word, 1 No No 0 7
541 Data read-out: Extended status word No No 0 7
557 Data read-out: Motor RPM No No 0 4
558 Data read-out: Motor RPM x scaling No No -2 4

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PNU Parameter Factory setting Range Changes 4-Setup Conversion Data

# description during operation index ype

600 Operating data: Operating hours No No 74 7


601 Operating data: Hours run No No 74 7
602 Operating data: kWh counter No No 1 7
603 Operating data: Number of power-up’s No No 0 6
604 Operating data: Number of overtemperatures No No 0 6
605 Operating data: Number of overvoltages No No 0 6
606 Data log: Digital input No No 0 5
607 Data log: Bus commands No No 0 6
608 Data log: Bus status word No No 0 6
609 Data log: Reference No No -1 3
610 Data log: Feedback No No -3 4
611 Data log: Motor frequency No No -1 3
612 Data log: Motor voltage No No -1 6
613 Data log: Motor current No No -2 3
614 Data log: DC link voltage No No 0 6
615 Fault log: Error code No No 0 5
616 Fault log: Time No No -1 7
617 Fault log: Value No No 0 3
618 Reset of kWh counter No reset Yes No 0 5
619 Reset of hours-run counter No reset Yes No 0 5
620 Operating mode Normal function Normal function No No 0 5
621 Nameplate: AKD type No No 0 9
622 Nameplate: Power section No No 0 9
623 Nameplate: AKD ordering number No No 0 9
624 Nameplate: Software version no. No No 0 9
625 Nameplate: LCP identification no. No No 0 9
626 Nameplate: Database identification no. No No -2 9
627 Nameplate: Power section identification no. No No 0 9
628 Nameplate: Application option type No No 0 9
629 Nameplate: Application option ordering no. No No 0 9
630 Nameplate: Communication option type No No 0 9
631 Nameplate: Communication option ordering no. No No 0 9

Miscellaneous

MG.50.R4.02 - VLT is a registered Danfoss trademark 127


AKD 5000

■ Index Control panel - display read-outs ..................................... 46


Control panel - LEDs ..................................................... 45
Cooling....................................................................... 27
A
AMA .......................................................................... 69
acceleration time .......................................................... 76 D
alarms ....................................................................... 112 data-logs ...................................................................103
analog inputs ............................................................... 85 deceleration time .......................................................... 77
Accuracy of display readout (parameters 009-012) ............. 14 direction of motor rotation .............................................. 40
Address ...................................................................... 99 Data change ................................................................ 65
AKD 5000 Series protection: ........................................... 15 Data change lock.......................................................... 85
AKD ordering number, .................................................. 106 Data value, step-by-step ............................................... 50
AKD output data (u, v, w): .............................................. 12 DC brake ................................................................... 73
AKD type, .................................................................. 106 DC braking .................................................................. 83
Alarm messages .......................................................... 113 DC holding .................................................................. 73
Alarm word ................................................................ 117 Definitions ..................................................................118
AMA .......................................................................... 54 DIP Switches 1-4 .......................................................... 42
Analogue input current ................................................... 86 Direction of motor rotation .............................................. 40
Analogue input voltage .................................................. 86 Display ....................................................................... 63
Application configuration ................................................ 53 Display - Status messages ............................................. 109
Application option ........................................................ 106 Display mode ............................................................... 46
Automatic Motor Adaptation ...................................... 54, 69 Display mode - selection of read-outstate ......................... 47
Automatic reset ............................................................ 92

E
B earthing ...................................................................... 36
Bus time interval ........................................................... 99 Electrical installation ................................................. 28, 44
Electrical installation - brake cable ................................... 41
Electrical installation - bus connection .............................. 42
C Electrical installation - control cables ................................. 42
cable clamps ............................................................... 33 Electrical installation - earthing of control cables .................. 36
control cables .............................................................. 33 Electrical installation - EMC precautions ............................ 33
Cable clamp ............................................................... 36 Electrical installation - external fan supply ........................... 42
Cable lengths .............................................................. 14 Electrical installation - mains supply ................................. 37
Catch spinning motor,.................................................... 98 Electrical installation - motor cables ................................. 40
Catch-up/Slow-down:.................................................... 84 Electrical installation - relay outputs ................................. 41
Change of group of numeric data values ........................... 50 Electrical installation, power cables .................................. 29
Changing a text value .................................................... 49 Electrical installation, selection of EMC-correct cables .......... 35
Changing data ............................................................. 49 Enclosure type ............................................................. 26
Coasting stop .............................................................. 83 Equalising cable, .......................................................... 36
Communication option .................................................. 106 ETR ........................................................................... 74
Configuration ............................................................... 67 External 24 V DC supply ................................................ 14
Connection of motor ..................................................... 40 Externals ..................................................................... 15
Control card test ......................................................... 105
Control card, 24 V DC supply ......................................... 13
Control card, analogue inputs ......................................... 12 F
Control card, digital inputs: ............................................. 12 Factory settings ...........................................................121
Control card, digital/pulse and analogue outputs ................ 13 Fault log ....................................................................104
Control card, pulse/encoder input .................................... 13 Fault log: Time ............................................................104
Control card, RS 485 serial communication ........................ 13 Fault log: Value ...........................................................104
Control characteristics ................................................... 15 Feedback ............................................................... 93, 93
Control key functions ..................................................... 46 Feedback-signal. .......................................................... 85
Control panel (LCP) ....................................................... 45 Field mounting ............................................................. 26
Control panel - control keys ............................................ 46 Flying start ............................................................. 58, 98
Control panel - display ................................................... 45 Freeze output .............................................................. 84

128 MG.50.R4.02 - VLT is a registered Danfoss trademark


AKD 5000

Freeze reference ........................................................... 83 Manual reset ................................................................ 92


Frequency bypass ......................................................... 80 Mechanical dimensions .................................................. 24
Fuses ......................................................................... 22 Mechanical installation ................................................... 26
Menu mode ................................................................. 49
Menu structure............................................................. 52
G Motor cables .............................................................. 33
Galvanically isolated ....................................................... 42 Motor protection ........................................................... 37
General technical data ................................................... 12 Motor thermal protection ........................................... 37, 74
General warning ............................................................. 4

Index
N
H Normal/high overload torque control, open loop .................. 59
High current ................................................................ 80
High feedback.............................................................. 80
High frequency ............................................................. 80 O
High voltage test .......................................................... 37 Operating hours, ......................................................... 103
Output data ................................................................. 12
Outputs ...................................................................... 88
I
IT mains ..................................................................... 37
Indexed parameters ..................................................... 50 P
Infinitely variable change of numericdata value .................... 50 Parallel coupling of motors.............................................. 40
Initialisation to factory setting ........................................... 50 Parameter selection .................................................. 48, 49
Internal current regulator ................................................ 59 Parameter Setup .......................................................... 48
Introduction ................................................................. 10 PID for process control .................................................. 56
PLC ........................................................................... 36
Power up .................................................................... 66
J Pre-heat ..................................................................... 73
Jog ............................................................................ 83 Preset reference, .......................................................... 83
Preset references .......................................................... 78
Process control, closed loop ........................................... 67
K Process PID ................................................................ 96
KWh counter .............................................................. 104
Programming of Torque limit and stop .............................. 60
kWh counter, .............................................................. 103
Programming Setup ...................................................... 62
Pulse feedback: ............................................................ 84
Pulse reference: ........................................................... 84
L
Language ................................................................... 61
Language 001 ............................................................. 61
Q
Latched start ............................................................... 83
Quick discharge ............................................................ 57
LCP copy ................................................................... 62
Quick Setup ................................................................ 48
LCP identification......................................................... 106
Quick-stop .................................................................. 83
Local stop ................................................................... 65
Lon.............................................................................. 8
Low current ................................................................. 79 R
Low feedback .............................................................. 80 Ramp-down time .......................................................... 77
Low frequency ............................................................. 80 Ramp-up time .............................................................. 76
Read out via the serial communication ............................. 100
Reference ................................................................... 61
M Reference function ........................................................ 77
motor phases. .............................................................. 81
Reference. .................................................................. 85
Mains failure ................................................................ 84
Reference/feedback unit ................................................. 94
Mains failure/quick discharge with mains failure inverse ......... 57
Relative reference ......................................................... 85
Mains supply (L1, L2, L3): .............................................. 12
Relay outputs: ......................................................... 14, 14
Mains supply 3 x 200 - 240 V ......................................... 16

MG.50.R4.02 - VLT is a registered Danfoss trademark 129


AKD 5000

Reset .................................................................... 83, 92 6


Reversing: ................................................................... 83 60° AVM ..................................................................... 98
RFI switch ................................................................... 37
RS 485....................................................................... 42

S
status word ............................................................... 117
serial communication ..................................................... 36
Safety earthing ............................................................. 37
Safety interlock............................................................. 84
Safety regulations ........................................................... 4
Selection of Setup ........................................................ 99
Selection of Setup, ....................................................... 84
Setting of parameters .................................................... 53
Setup ......................................................................... 62
SFAVM ....................................................................... 98
single references...................................................... 86, 87
Software version .......................................................... 106
Speed down ................................................................ 84
Speed control, open loop ............................................... 67
Speed up .................................................................... 84
Start .......................................................................... 83
Start anti-clockwise only ................................................ 83
Start clockwise only ....................................................... 83
Stator resistance ........................................................... 70
Stop .......................................................................... 83
Switching frequency ...................................................... 93
Switching pattern .......................................................... 98

T
Thermistor ................................................................... 74
Thermistor. .................................................................. 85
Tightening-up torques and screw sizes ............................. 37
Time out ..................................................................... 87
Torque characteristics .................................................... 67
Torque characteristics: ................................................... 12
Torque limit.................................................................. 79
Torque limit. ................................................................. 85
Trip locked ................................................................. 112
Trouble-shooting ......................................................... 108

U
U/f characteristic ......................................................... 95
Unintended start ............................................................. 4
Unit data .................................................................... 106

W
Warning against unintended start ....................................... 4
Warning word ............................................................. 117
Warnings ............................................................ 112, 113
Warnings and alarms .................................................... 112

130 MG.50.R4.02 - VLT is a registered Danfoss trademark

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