AKD5000
AKD5000
■ Contents
Safety ...................................................................................................................... 3
Safety regulations .................................................................................................... 4
Warning against unintended start ............................................................................. 4
Introduction ....................................................................................................... 10
Ordering form AKD 5000 Series - Typecode ......................................................... 11
Installation ......................................................................................................... 26
Mechanical installation ........................................................................................... 26
Electrical installation - EMC precautions ................................................................ 33
Electrical installation, selection of EMC-correct cables ........................................... 35
Electrical installation - earthing of control cables .................................................... 36
Electrical installation - mains supply ...................................................................... 37
Safety earthing ....................................................................................................... 37
Extra protection (RCD) ........................................................................................... 37
RFI switch .............................................................................................................. 37
Electrical installation - motor cables ...................................................................... 40
Connection of motor .............................................................................................. 40
Direction of motor rotation ..................................................................................... 40
Electrical installation - brake cable ........................................................................ 41
Electrical installation - relay outputs ...................................................................... 41
Electrical installation - bus connection .................................................................. 42
Electrical installation - control cables ...................................................................... 42
Programming .................................................................................................... 61
Operation and Display ............................................................................................ 61
Parameters — Load and motor ............................................................................. 67
Parameters — References and limits .................................................................... 76
Parameters — Inputs and outputs ......................................................................... 82
Parameters — Special functions ............................................................................ 92
Parameters — Serial communication ..................................................................... 99
Parameters — Technical functions and ................................................................ 103
175ZA871.13
AKD 5000 Series
Safety
Operating instructions
Software version: 1.7x
Warning:
It can be extremely dangerous to touch the electrical parts
even when the mains supply has been disconnected.
Also ensure that other voltage inputs are disconnected
from load sharing through the DC bus.
Safety
Wait at least 4 minutes after the input power has been
removed before servicing the drive.
195NA300.10
■ Quick Setup
Fig. 1
■ 1. Mechanical Installation
AKD 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air
passage of 10 cm above and below the frequency converter (5016-5062 380-500 V and 5008-5027
200-240 V must have 20 cm).
Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage.
Place the frequency converter on the wall. Tighten up all four screws.
All the below listed measurements are in mm
AKD type A B C a b
Compact IP 20, 200–240 V (Fig. 4)
5001 - 5003 395 220 160 384 200
5004 - 5006 395 220 200 384 200
5008 560 242 260 540 200
5011 - 5016 700 242 260 680 200
5022 - 5027 800 308 296 780 270
Compact IP 20, 380–500 V (Fig. 4)
5001 - 5005 395 220 160 384 200
5006 - 5011 395 220 200 384 200
5016 - 5022 560 242 260 540 200
5027 - 5032 700 242 260 680 200
Fig. 2
Compact IP 54, 200–240 V (Fig. 3)
5001 - 5003 460 282 195 260 258
5004 - 5006 530 282 195 330 258
5008 - 5011 810 350 280 560 326
5016 - 5027 940 400 280 690 375
Compact IP 54, 380–500 V (Fig. 3)
5001 - 5005 460 282 195 260 258
5006 - 5011 530 282 195 330 258
5016 - 5027 810 350 280 560 326 Fig. 3
5032 - 5062 940 400 280 690 375
5042 - 5062 800 308 296 780 270
Fig. 4
NOTE: The terminals are detachable on AKD 5001-5006, 200-240 V and AKD 5001-5011, 380-500 V
Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth
connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor
cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected
electrically to the drive.
Setup
Quick
Fig. 6 Fig. 7
Compact IP 20 and IP 54 Compact IP 20
5001 - 5011 380 - 500 V 5016 - 5062 380 - 500 V
5001 - 5006 200 - 240 V 5008 - 5027 200 - 240 V
Fig. 10
Fig. 11
■ 5. Motor Start
Select total or reduced Automatic Motor Adaption
Press the START button to start the motor. Set motor
(AMA) in Parameter 107. For further description of
speed in Parameter 003. Check if the direction of
AMA, see section Automatic Motor Adaption, AMA.
rotations is as shown in the display. It can be changed
by swapping two phases of the motor cable. Press the START button to start the Automatic
Motor Adaption (AMA).
Press the STOP button to stop the motor.
Press the DISPLAY/STATUS button to leave
the Quick Menu.
■ AKD Lon card The AKD Lon card is RS485 based and must connect
Requirements: to an RS485 Adap-Kool Lon network.
AKD 2800 must have software version (par
624) 1.32 or higher The card can be ordered as build-in with the AKD5000
AKD 5000 must have software version (par and comes in an external box for the AKD2800.
624) 1.52 or higher
AKD Lon connections: A 6-pole connector (only 1-4 is used) that connects
The Lon card has two connections. to the AKD. Connections are as follows:
AKD-Connections:
Setup
Quick
Commissioning
Upon power up the lower red LED of the double LED’s,
next to the Lon connectors will initially be flashing red.
■ Introduction
These Operating Instructions are a tool intended for persons who are to install, operate and program
the AKD 5000 Series.
When reading these Operating Instructions, you will come across different symbols that require special
attention.
The symbols used are the following:
NB!:
Indicates something to be noted by the reader
Introduction
Torque characteristics:
Starting torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V .......................... 160% for 1 min.
Starting torque ............................................................................................................................ 180% for 0.5 sec.
Acceleration torque ........................................................................................................................................ 100%
Overload torque, AKD 5001-5027, 200-240 V and AKD 5001-5062, 380-500 V .......................................... 160%
Arresting torque at 0 rpm (closed loop) ......................................................................................................... 100%
The torque characteristics given are for the frequency converter at the high overload torque level
(160%). At the normal overload torque (110%), the values are lower.
Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the
data
Relay outputs:1)
No. of programmable relay outputs ..................................................................................................................... 2
Terminal nos., control card (resistive load only) ...................................................................................... 4-5 (make)
Max. terminal load (AC1) on 4-5, control card ..................................................................... 50 V AC, 1 A, 50 VA
Max. terminal load (DC1 (IEC 947)) on 4-5, control card ............................. 25 V DC, 2 A / 50 V DC, 1 A, 50 W
Max. terminal load (DC1) on 4-5, control card for UL/cUL applications ................ 30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card (resistive and inductive load) ..................................................... 1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, power card .......................................................... 250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card ......................... 25 V DC, 2 A / 50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, power card ................................... 24 V DC, 10 mA / 24 V AC, 100 mA
Control characteristics:
Frequency range .................................................................................................................................. 0 - 1000 Hz
Resolution on output frequency ............................................................................................................. ±0.003 Hz
System response time ............................................................................................................................... 3 msec.
Speed, control range (open loop) .................................................................................... 1:100 of synchro. speed
Speed, control range (closed loop) ................................................................................ 1:1000 of synchro. speed
Speed, accuracy (open loop) .......................................................................... < 1500 rpm: max. error ± 7.5 rpm
................................................................................................... >1500 rpm: max. error of 0.5% of actual speed
Speed, accuracy (closed loop) ........................................................................ < 1500 rpm: max. error ± 1.5 rpm
................................................................................................... >1500 rpm: max. error of 0.1% of actual speed
Torque control accuracy (open loop) .............................................. 0- 150 rpm: max. error ±20% of rated torque
.................................................................................................. 150-1500 rpm: max. error ±10% of rated torque
........................................................................................................ >1500 rpm: max. error ±20% of rated torque
Torque control accuracy (speed feedback) ............................................................ Max. error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor
Externals:
Enclosure ............................................................................................................................................. IP 20, IP 54
Vibration test ................................ 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)
Max. relative humidity ............................................................................... 93 % (IEC 68-2-3) for storage/transport
Max. relative humidity ............................................. 95 % non condensing (IEC 721-3-3; class 3K3) for operation
Aggresive environment (IEC 721 - 3 - 3) ................................................................................. Uncoated class 3C2
Aggresive environment (IEC 721 - 3 - 3) .................................................................................... Coated class 3C3
Ambient temperature IP 20 (high overload torque 160%) ..................... Max. 45°C (24-hour average max. 40°C)
Ambient temperature IP 20 (normal overload torque 110%) .................. Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (high overload torque 160%) ..................... Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (normal overload torque 110%) .................. Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 20/54 AKD 5011 500 V ................................. Max. 40°C (24-hour average max. 35°C)
Derating for high ambient temperature, see the Design Guide
Min. ambient temperature in full operation ....................................................................................................... 0°C
Min. ambient temperature at reduced performance .................................................................................... -10°C
Temperature during storage/transport ........................................................................................... -25 - +65/70°C
Max. altitude above sea level .................................................................................................................... 1000 m
Derating for high air altitude, see the Design Guide
EMC standards applied, Emission ............................................................ EN 50081-1/2, EN 61800-3, EN 55011
EMC standards applied, Immunity ......................... EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4
EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12
Technical
data
See section on special conditions in the Design Guide.
■ Electrical data
According to international requirements AKD type 5001 5002 5003 5004 5005 5006
Output current IN [A] 3.7 5.4 7.8 10.6 12.5 15.2
IMAX (60 s) [A] 5.9 8.6 12.5 17 20 24.3
Output (240 V) SN [kVA] 1.5 2.2 3.2 4.4 5.2 6.3
Typical shaft output PN [kW] 0.75 1.1 1.5 2.2 3.0 3.7
Typical shaft output PN [HP] 1 1.5 2 3 4 5
Rated input current (200 V)IL,N [A] 3.4 4.8 7.1 9.5 11.5 14.5
Max. cable
4/10 4/10 4/10 4/10 4/10 4/10
cross-section power [mm2 ]/[AWG] 2 )
Max. pre-fuses [-]/UL1) [A] 16/10 16/10 16/15 25/20 25/25 35/30
Efficiency 3) 0.95 0.95 0.95 0.95 0.95 0.95
Weight IP 20 EB
[kg] 8 8 8 10 10 10
Compact
Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5
Power loss at
[W] 58 76 95 126 172 194
max. load.
IP 20/ IP 20/ IP 20/ IP 20/ IP 20/ IP 20/
Enclosure
IP54 IP54 IP54 IP54 IP54 IP54
According to international requirements AKD type 5008 5011 5016 5022 5027
Normal overload torque (110 %):
Output current IN [A] 32 46 61.2 73 88
IMAX (60 s) [A] 35.2 50.6 67.3 80.3 96.8
Output (240 V) SN [kVA] 13.3 19.1 25.4 30.3 36.6
Typical shaft output PN [kW] 7.5 11 15 18.5 22
Typical shaft output PN [HP] 10 15 20 25 30
3. Measured using 30 m screened motor cables at rated load and rated frequency.
data
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP
20. Always comply with national and local regulations on min. cable cross-section.
5. Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.
6. If UL/cUL is to be complied with, Ferraz Shawmut type Y85443, Danfoss ordering no. 612Z1182 must be used.
Rated input current IL,N [A] (380 V) 2.3 2.6 3.8 5.3
IL,N [A] (460 V) 1.9 2.5 3.4 4.8
Max. cable cross-section, power [mm2]/[AWG]2) 4/10 4/10 4/10 4/10
Max. pre-fuses [-]/UL1) [A] 16/6 16/6 16/10 16/10
Efficiency 3) 0.96 0.96 0.96 0.96
Weight IP 20 EB Compact [kg] 8 8 8 8.5
Weight IP 54 Compact [kg] 11.5 11.5 11.5 12
Power loss at max. load [W] 55 67 92 110
IP 20 IP 20 IP 20 IP 20
Enclosure
IP 54 IP 54 IP 54 IP 54
Technical
data
■ Fuses
UL compliance
To comply with UL/cUL approvals, pre-fuses according to the table below must be used.
200-240 V
380-500 V
Bussmann SIBA Littel fuse Ferraz-Shawmut
5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R
5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R
5005 KTS-R15 5017906-016 KLS-R16 ATM-R16 or A6K-16R
5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R
5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R
5011 KTS-R30 5012406-032 KLS-R30 A6K-30R
5016 KTS-R40 5012406-040 KLS-R40 A6K-40R
5022 KTS-R50 5014006-050 KLS-R50 A6K-50R
5027 KTS-R60 5014006-063 KLS-R60 A6K-60R
5032 KTS-R80 2028220-100 KLS-R80 A6K-180R
5042 KTS-R100 2028220-125 KLS-R100 A6K-100R
5052 KTS-R125 2028220-125 KLS-R125 A6K-125R
5062 KTS-R150 2028220-160 KLS-R150 A6K-150R
KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives.
L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives.
A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives.
A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.
Non UL compliance
If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:
Technical
data
■ Mechanical dimensions
All the below listed measurements are in mm.
A B C D a b ab/be Type
Compact IP 20
5001 - 5003 200 - 240 V
395 220 160 384 200 100 C
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
395 220 200 384 200 100 C
5006 - 5011 380 - 500 V
5008 200 - 240 V
560 242 260 540 200 200 D
5016 - 5022 380 - 500 V
5011 - 5016 200 - 240 V
700 242 260 680 200 200 D
5027 - 5032 380 - 500 V
5022 - 5027 200 - 240 V
800 308 296 780 270 200 D
5042 - 5062 380 - 500 V
Compact IP 54
5001 - 5003 200 - 240 V
460 282 195 85 260 258 100 F
5001 - 5005 380 - 500 V
5004 - 5006 200 - 240 V
530 282 195 85 330 258 100 F
5006 - 5011 380 - 500 V
5008 - 5011 200 - 240 V
810 350 280 70 560 326 200 F
5016 - 5027 380 - 500 V
5016 - 5027 200 - 240 V
940 400 280 70 690 375 200 F
5032 - 5062 380 - 500 V
5072 - 5102 380 - 500 V 800 370 335 780 330 225 D
Type F, IP54
Technical
data
■ Mechanical installation
d [mm] Comments
Compact (all enclosure types)
AKD 5001-5006, 200-240 V 100
Installation on a plane, vertical surface (no spacers)
AKD 5001-5011, 380-500 V 100
AKD 5032-5052, 200-240 V 225 Installation on a plane, vertical surface (no spacers)
Installation
■ Electrical installation
NB!:
It is the user’s or certified electrician’s
responsibility to ensure correct earthing and
protection in accordance with applicable
national and local norms and standards.
Compact IP 20
AKD 5001-5006, 200-240 V
AKD 5001-5011, 380-500 V
AKD 5001-5011, 550-600 V
Installation
Compact IP 54
AKD 5001-5006, 200-240 V
AKD 5001-5011, 380-500 V
Compact IP 20 / IP 54
AKD 5001-5006 200-240 V
AKD 5001-5011 380-500 V
Installation
Compact IP 20
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V
Compact IP 20
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V
Compact IP 54
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V
Compact IP 54
AKD 5008-5027 200-240 V
AKD 5016-5062 380-500 V
AKD type Tightening-up Screw In the case of an earth fault, a DC content may
3 x 380-500 V torque Bolt size develop in the faulty current.
AKD 5001-5011 0.5 - 0.6 Nm M3
AKD 5016-5027 1.8 Nm M4 If ELCB relays are used, local regulations must be
AKD 5032-5042 3.0 Nm M5 observed. Relays must be suitable for protection
AKD 5052-5062 4.0 Nm M6
AKD 5072-5102 15 Nm M8 of 3-phase equipment with a bridge rectifier and
for a brief discharge on power-up.
■ RFI switch
Mains supply isolated from earth:
If the frequency converter is supplied from an isolated
mains source ( IT mains), the RFI switch can be
turned off (OFF). In OFF position, the internal RFI
■ High voltage test capacities (filter capacitors) between the chassis and
A high voltage test can be carried out by short- the intermediate circuit are cut off to avoid damage
circuiting terminals U, V, W, L1, L2 and L3 and to the intermediate circuit and to reduce the earth
energizing by max. 2.15 kV DC for one second capacity currents (according to IEC 61800-3).
between this short-circuit and the chassis.
NB!:
NB!:
Installation
NB!:
The RFI switch disconnects the capacitors
galvanically to ground.
Compact IP 20/NEMA 1
AKD 5008 200 - 240 V
AKD 5016 - 5022 380 - 500 V
Compact IP 20/NEMA 1
AKD 5001 - 5006 200 - 240 V
AKD 5001 - 5011 380 - 500 V
Compact IP 20/NEMA 1
AKD 5011 - 5016 200 - 240 V
AKD 5027 - 5032 380 - 500 V
Compact IP 54
AKD 5008 - 5011 200 - 240 V
AKD 5016 - 5027 380 - 500 V
Compact IP 20/NEMA 1
AKD 5022 - 5027 200 - 240 V
AKD 5042 - 5062 380 - 500 V
Compact IP 54
AKD 5016 - 5027 200 - 240 V
AKD 5032 - 5062 380 - 500 V
Compact IP 54
AKD 5001 - 5006 200 - 240 V
AKD 5001 - 5011 380 - 500 V
Installation
■ Connection of motor
All types of 3-phased asynchronous standard motors
can be used with the AKD 5000 Series.
Compact IP 54
AKD 5072 - 5102 380 - 500 V
NB!:
If an unscreened cable is used, some
EMC requirements are not complied with,
see the Design Guide.
If the EMC specifications regarding emission are
to be complied with, the motor cable must be
screened, unless otherwise stated for the RFI filter
in question. It is important to keep the motor cable
as short as possible so as to reduce the noise level
and leakage currents to a minimum.
The factory setting is for clockwise rotation with the
The motor cable screen must be connected to the
frequency transformer output connected as follows.
metal cabinet of the frequency converter and to the
metal cabinet of the motor. The screen connections Terminal 96 connected to U-phase
are to be made with the biggest possible surface Terminal 97 connected to V-phase
(cable clamp). This is enabled by different installation Terminal 98 connected to W-phase
devices in the different frequency converters.
The direction of motor rotation can be changed by
Installation with twisted screen ends (pigtails) is switching two phases in the motor cable.
to be avoided, since these spoil the screening
effect at higher frequencies.
If it is necessary to break the screen to install a
motor isolator or motor contactor, the screen must be
continued at the lowest possible HF impedance.
NB!:
Please note that voltages up to 1099 V
DC, depending on the supply voltage,
may occur on the terminals.
No. Function
Frequency converters are able to control several 1-3 Relay output, 1+3 break, 1+2 make
motors connected in parallel. If the motors are to See parameter 323 of the Operating
have different rpm values, the motors must have Instructions. See also General
different rated rpm values. Motor rpm is changed technical data.
simultaneously, which means that the ratio between
4, 5 Relay output, 4+5 make See
the rated rpm values is maintained across the range.
parameter 326 of the Operating
The total current consumption of the motors is Instructions.
not to exceed the maximum rated output current See also General technical data.
IN for the frequency converter.
Bus termination
The bus must be terminated by a resistor network Once the protective cover has been removed,
at both ends. For this purpose, set switches 2 the actual EMC-correct installation can start. See
and 3 on the control card for "ON". drawings in the section, EMC correct installation.
No. Function
Tightening-up torque: 0.5-0.6 Nm 12, 13 Voltage supply to digital inputs
Screw size: M3 For the 24 V DC to be usable
See section earthing of braided screened/armoured for the digital inputs, switch 4 on
control cables. the control card must be closed.
position "ON".
■ Electrical installation
Operation of the
by means of a mounting kit option.
The functions of the control panel can be
AKD
divided into three groups:
• display
• keys for changing program parameters
• keys for local operation
3rd line
12345678
12345678901234567890
SETUP
195NA113.10
Motor current [A]
VAR 1.1 VAR 1.2 VAR 1.3
Torque [%]
Operation of the
VAR 2 SETUP
1
Power
Power
Output energy
[kW]
[HP]
[kWh]
AKD
Motor voltage [V]
STATUS DC-link voltage [V]
Motor thermal load [%]
AKD thermal load [%]
Hours run [Hours]
■ Display mode - selection of read-outstate Input status, dig. Input [Binary code]
Input status, analogue terminal 53 [V]
There are three options in connection with the Input status, analogue terminal 54 [V]
choice of read-out state in the Display mode - I, II Input status, analogue terminal 60 [mA]
and III. The choice of read-out state determines the Pulse reference [Hz]
number of operating variables read out. External reference [%]
Status word [Hex]
Read-out state: I: II: III: Brake effect/2 min. [kW]
Line 1 Description Data value for Description for Brake effect/sec. [kW]
for operating 3 operating 3 operating Heat sink temp. [ºC]
Alarm word [Hex]
variable in line variables in line variables in line
Control word [Hex]
2 1 1 Warning word 1 [Hex]
Extended status word [Hex]
Communication option card warning [Hex]
The table below gives the units linked to the variables RPM [min-1]
in the first and second line of the display. RPM x scaling [ - ]
• Read-out state I:
This read-out state is standard after starting
up or after initialisation.
FREQUENCY
50.0 Hz
MOTOR IS RUNNING
Operation of the
4 104 Motor frequency [Hz] 6 Technical functions
5 105 Motor current [A] 7 Application Options
AKD
6 106 Rated motor speed [rpm] 8 Fieldbus Profile
7 107 Automatic motor adaptation, 9 Fieldbus Communication
AMA
8 204 Minimum reference [Hz]
When the desired parameter group has been
9 205 Maximum reference [Hz] selected, each parameter can be chosen by
10 207 Ramp-up time 1 [sec.] means of the [+/-] keys:
11 208 Ramp-down time 1 [sec.]
12 002 Local/remote control
FREQUENCY
13 003 Local reference
50.0 Hz
001 LANGUAGE
ENGLISH
■ Menu mode
The Menu mode is started by pressing the [MENU] key,
which produces the following read-out on the display:
The 3rd line of the display shows the parameter
number and name, while the status/value of the
FREQUENCY selected parameter are shown in line 4.
50.0 Hz
0 KEYB.&DISPLAY
■ Changing data
Regardless of whether a parameter has been selected
under the Quick menu or the Menu mode, the
Line 3 on the display shows the parameter procedure for changing data is the same.
group number and name. Pressing the [CHANGE DATA] key gives access to
changing the selected parameter, following which the
underlining in line 4 will flash on the display.
The procedure for changing data depends on
■ Parameter selection whether the selected parameter represents a
In the Menu mode the parameters are divided numerical data value or a text value.
into groups. Selection of parameter group is
effected by means of the [<>] keys.
The following parameter groups are accessible:
■ Changing a text value
If the selected parameter is a text value, the text
value is changed by means of the [+/-] keys.
FREQUENCY
50.0 Hz
001 LANGUAGE
ENGLISH
The bottom display line shows the text value that will be ■ Changing of data value, step-by-step
entered (saved) when acknowledgement is given [OK]. Certain parameters can be changed step by step
or infinitely variably. This applies to Motor power
(parameter 102), Motor voltage (parameter 103)
and Motor frequency (parameter 104).
■ Change of group of numeric data values
The parameters are changed both as a group
If the chosen parameter represents a numeric
of numeric data values and as numeric data
data value, the chosen data value is changed
values infinitely variably.
by means of the [+/-] keys.
FREQUENCY
■ Read out and programming of indexed parameters
50.0 HZ
102 MOTOR POWER
SETUP
1
Parameters are indexed when placed in a rolling stack.
Parameter 615 - 617 contain a historical log which
can be read out. Choose the actual parameter,
0.37 KW
press the [CHANGE DATA] key and use the [+] and
[-] keys to scroll through the log of values. During
the read out line 4 of the display will flash.
FREQUENCY
If a bus option is mounted in the drive, the
50.0 HZ
102 MOTOR POWERSETUP
SETUP
50.0 Hz SETUP
1
Initialisation by parameter 620
- Recommended initialisation
130 START FREQUENCY
09.0 HZ • Select parameter 620
• Press [CHANGE]
• Select "Initialisation"
Then the chosen digit is changed infinitely variably • Press the [OK] key
by means of the [+/-] keys: • Cut off the mains supply and wait until
the display turns off.
FREQUENCY • Reconnect the mains supply - the frequency
converter is now reset.
50.0 Hz SETUP
Operation of the
pressing the keys.
• Release the keys
AKD
• The frequency converter has now been
programmed for the factory setting.
NB!:
Settings for serial communication and
fault logs are reset.
■ Menu structure
DISPLAY MODE
VAR 2
▲
▲
STATUS
▲ ▲
50.0 HZ 50.0 HZ
▲
Choice of Choice of
parameter group
DATA MODE
FREQUENCY
50.0 HZ
001 LANGUAGE
ENGLISH
▲ ▲
▲
DATA CHANGE MODE DATA CHANGE MODE
50.0 HZ
001 LANGUAGE
50.0 HZ
001 LANGUAGE
ENGLISH Choice of
ENGLISH
data value
175ZA446.11
configuration
100 Configuration Speed control, open loop [0]
Application
201 Output frequency low limit Only if [0] or [2] in par. 200
202 Output frequency high limit
203 Reference/feedback range
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
Select Process control, closed loop if the application as temperature, pressure, etc. Set the following
has a feedback signal that is not directly related to parameters in the order shown:
motor speed (rpm/Hz), but some other unit, such
Process control, closed loop (Process PID):
Parame- Setting: Data value:
ter:
100 Configuration Process control, closed loop [3]
201 Output frequency low limit
202 Output frequency high limit
203 Reference/feedback range
414 Minimum feedback Only if [0] or [2] in par. 200
415 Maximum feedback
204 Minimum reference Only if [0] in par. 203
205 Maximum reference
416 Process units
437 Process PID normal/inverse
439 Process PID start frequency
440 Process PID proportional gain
441 Process PID integration time
444 Process PID lowpass filter
functions
Special
AMA fails because of noisy measuring signals. Try to WARNING: 42
start AMA all over a number of times, until AMA is MOTOR TOO SMALL
carried out. Please note that repeated AMA runs may The motor used is probably too small for AMA
heat the motor to a level where the stator resistance RS to be carried out. The setting in parameter 102
is increased. In most cases, however, this is not critical. may not match the motor. Check the motor
INTERRUPTED BY USER [6] and choose ‘Continue’ or ‘Stop’.
AMA has been interrupted by the user.
Reference
Inverse control
A minimum and a maximum reference can be set (204
If the drive has to react with increasing speed on
and 205), which limit the sum of all references. The
and increasing feedback, Inverse must be selected in
reference range cannot exceed the feedback range.
parameter 437. Normal control means that the motor
If one or several setpoint references are required,
speed decreases when the feedback signal increases.
the simplest way is to set such reference directly
in parameters 215 to 218. Select between the Anti Windup
preset references by connecting terminals 16, 17, The process controller comes with the anti windup
29, 32 and/or 33 to terminal 12. Which terminals function in active position. This function ensures
that are used depends on the choice made in the that when either a frequency limit or a torque limit
parameters of the various terminals (parameters is reached, the integrator will be set to a gain that
300, 301, 305, 306 and/or 307). Use the table corresponds to the actual frequency. This avoids
below when selecting preset references. integrating on an error that cannot in any case be
Preset ref. msb Preset ref. lsb compensated for by means of a speed change.
Preset ref. 1 0 0
Start-up conditions
(par. 215)
In some applications, optimum setting of the process
Preset ref. 2 0 1
controller will mean that it takes an excessive time
(par. 216)
for the desired process value to be reached. In
Preset ref. 3 1 0
such applications it might be an advantage to fix a
(par. 217)
motor frequency to which the frequency converter is
Preset ref. 4 1 1
to bring the motor before the process controller is
(par. 218)
activated. This is done by programming a Process
PID start frequency in parameter 439.
If an external reference is required, this can either
be an analogue or a pulse reference. If current Lowpass filter
is used as a feedback signal, only voltage can If there are oscillations of the current/voltage feedback
be used as an analogue reference. Use the signal, these can be dampened by means of a lowpass
following list to decide which terminal to use and filter. Set a suitable lowpass filter time constant.
which parameters to program. This time constant represents the limitfrequency of
the ripples occurring on the feedback signal. If the
Reference type Terminal Parameters
lowpass filter has been set to 0.1s, the limit frequency
Pulse 17 or 29 301 or 305
Voltage 53 or 54 308, 309, 310 or will be 10 RAD/sec., corresponding to (10/2 x π) =
311, 312, 313 1.6 Hz. This will mean that all currents/voltages that
Current 60 314, 315, 316 vary by more than 1.6 oscillations per second will be
removed by the filter. In other words, control will only
be carried out on a feedback signal that varies by a
frequency of less than 1.6 Hz. Choose a suitable time intermediate circuit voltage has dropped to a given
constant in parameter 444, Process PID Lowpass filter. value and the rectifier has stopped.
In order to obtain the possibility of a quick discharge,
Optimisation of the process controller the frequency converter requires an external 24 V DC
The basic settings have now been made; all that supply to terminals 35 and 36, as well as a suitable
needs to be done is to optimise the proportional brake resistor on terminals 81 and 82.
gain, the integration time and the differentiation time
(parameters 440, 441, 442). In most processes, this For sizing of the discharge resistor for quick discharge,
can be done by following the guidelines given below. see Brake Instructions MI.50.DX.XX.
NB!:
functions
Special
If necessary, start/stop can be activated
a number of times in order to provoke a Quick discharge
activated
variation of the feedback signal.
TRIP (RESET)
Check 24 Volts
See also the examples of connection given external DC supply ALARM:33
No 24 Volts external
in the Design Guide. DC supply
Q.DISCHARGING FAILED
24 Volts external
DC supply OK
TRIP (RESET)
■ Quick discharge Start
■ Mains failure/quick discharge with mains is selected, the mains failure procedure will not be
failure inverse carried out. If Controlled ramp-down [1] is selected,
The first column in the table shows Mains failure , the frequency converter will take the motor down to 0
which is selected in parameter 407. If no function Hz. If Enable [1] has been selected in parameter 408,
Mains failure par. Quick discharge par. 408 Mains failure inverse digital Function
407 input
No function [0] Disable [0] Logical ’0’ 1
No function [0] Disable [0] Logical ’1’ 2
No function [0] Enable [1] Logical ’0’ 3
No function [0] Enable [1] Logical ’1’ 4
[1]-[4] Disable [0] Logical ’0’ 5
[1]-[4] Disable [0] Logical ’1’ 6
[1]-[4] Enable [1] Logical ’0’ 7
[1]-[4] Enable [1] Logical ’1’ 8
Function no. 1 Quick discharge and mains failure function are activated
Mains failure and quick discharge are not active. when the intermediate circuit level drops to a given level.
First the mains failure function will be active;
Function no. 2 subsequently there will be a quick discharge.
Mains failure and quick discharge are not active.
Function no. 3
The digital input activates the quick discharge function, ■ Flying start
regardless of the intermediate circuit voltage level and This function makes it possible to "catch" a motor that
regardless of whether the motor is running. is spinning freely and for the frequency converter to
take control of the motor speed. This function can
Function no. 4
be enabled or disabled via parameter 445.
Quick discharge is activated when the intermediate
circuit voltage has dropped to a given value and If flying start has been selected, there will be four
the inverters have stopped. See procedure situations in which the function is activated:
on previous page.
1. After a coast has been given via terminal 27.
Function no. 5 2. After power-up.
The digital input activates the mains failure function, 3. If the frequency converter is in a trip state and
regardless of whether the unit receives any supply a reset signal has been given.
voltage. See the different functions in parameter 407. 4. If the frequency converter releases the motor
because of a fault state and the fault disappears
Function no. 6
before a trip, the frequency converter will catch
The mains failure function is activated when the
the motor and go back to the reference.
intermediate circuit voltage has dropped to a given
1. Flying start is active.
value. The selected function in case of mains
failure is selected in parameter 407.
Function no. 7
The digital input activates both the quick discharge
and the mains failure function, regardless of the
intermediate circuit voltage level and regardless
of whether the motor is running. First the mains
failure function will be active; subsequently there
will be a quick discharge.
Function no. 8
functions
to 1 min. in both CT and VT. This function is used
Special
will start the motor in the normal way after searching.
mainly for pumps and fans, since these applications
3. The frequency converter trips and Flying do not require an overload torque.
start is active.
The advantage of choosing a normal torque
characteristic for an oversize motor is that the frequency
converter will be able constantly to yield 100% torque,
without derating as a result of a bigger motor.
NB!:
This function cannot be chosen for AKD
5001-5006, 200-240 Volts, and AKD
5001-5011, 380-500 Volts.
Description of choice: Par 013 set for [3] or [4] and par. 203 = [0] set for:
There is a choice of English [0], German [1], French RefMIN - RefMAX ✭ 0.0
[2], Danish [3], Spanish [4] and Italian [5].
Function:
This parameter allows manual setting of the
desired reference value (speed or reference for
002 Local/remote control
the selected configuration, depending on the
(OPERATION SITE)
choice made in parameter 013).
Value:
The unit follows the configuration selected in parameter
✭Remote control (REMOTE) [0] 100, provided Process control, closed loop [3] or
Local control (LOCAL) [1] Torque control, open loop [4] has been selected.
Function: Description of choice:
There is a choice of two methods of controlling
Local [1] must be selected in parameter 002
the frequency converter.
for this parameter to be used.
Description of choice: The set value is saved in the case of a voltage
drop-out, see parameter 019.
If Remote control [0] is selected, the frequency
In this parameter Data Change Mode is not exited
converter can be controlled via:
automatically (after time out).
1. The control terminals or the serial
Local reference cannot be set via the serial
communication port. Programming
communication port.
2. The [START] key. However, this cannot overrule
Stop commands (also start-disable) entered via the
digital inputs or the serial communication port.
3. The [STOP], [JOG] and [RESET] keys, provided that Warning: Since the value set is
these are active (see parameter 014, 015 and 017). remembered after the power has been
cut, the motor may start without warning
If Local control [1] is selected, the frequency when the power is reinstated; if parameter 019 is
converter can be controlled via: changed to Auto restart, use saved ref. [0].
1. The [START] key. However, this cannot override
Stop commands on the digital terminals (if [2] or 004 Active Setup
[4] has been selected in parameter 013). (ACTIVE SETUP)
2. The [STOP], [JOG] and [RESET] keys, provided that
Value:
these are active (see parameter 014, 015 and 017).
Factory Setup (FACTORY SETUP) [0]
3. The [FWD/REV] key, provided that this has been
✭Setup 1 (SETUP 1) [1]
activated in parameter 016 and that in parameter
Setup 2 (SETUP 2) [2]
013 a choice of [1] or [3] has been made.
Setup 3 (SETUP 3) [3]
4. Via P003 the local reference can be controlled by
Setup 4 (SETUP 4) [4]
means of the "Arrow up" and "Arrow down" keys.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000
Function:
The choice is of the Setup in which programming 007 LCP copy
(change of data) is to occur during operation
(LCP COPY)
(applies both via the control panel and via the
Value:
serial communication port). The 4 Setups can be
✭No copying (NO COPY) [0]
programmed independently of the Setup selected as
Upload all parameters (UPLOAD ALL PARAM) [1]
the active Setup (selected in parameter 004).
Download all parameters (DOWNLOAD ALL) [2]
Description of choice: Download power-independent par.
The Factory Setup [0] contains the data set at the (DOWNLOAD SIZE INDEP.) [3]
works and can be used as a data source if the other
Function:
Setups are to be returned to a known state.
Parameter 007 is used if it is desired to use the
Setups 1-4 [1]-[4] are individual Setups which can
integrated copying function of the control panel. The
be used as required. They can be programmed
control panel is detachable. You can therefore easily
freely, regardless of the Setup selected as the
copy parameter value(s) from one to another.
active Setup and thus controlling the functions
of the frequency converter. Description of choice:
Select Upload all parameters [1] if all parameter values
are to be transmitted to the control panel.
Select Download all parameters [2] if all
transmitted parameter values are to be copied
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
to the frequency converter on which the control Analogue input 54 [V] (ANALOG INPUT 54 [V]) [18]
panel has been mounted. Analogue input 60 [mA]
Select Download power-independent par. [3] if only the (ANALOG INPUT 60 [MA]) [19]
power-independent parameters are to be downloaded. Pulse reference [Hz] (PULSE REF. [HZ]) [20]
This is used if downloading to a frequency converter External reference [%] (EXTERNAL REF [%]) [21]
that has a different rated power that the one from Status word [Hex] (STATUS WORD [HEX]) [22]
where the parameter Setup originates. Brake effect/2 min. [KW]
Please note that the power-dependent parameter (BRAKE ENERGY/2 MIN) [23]
102-106 must be programmed after copying. Brake effect/sec. [kW] (BRAKE ENERGY/S) [24]
Heat sink temp. [°C] (HEATSINK TEMP [°C]) [25]
NB!:
Alarm word [Hex] (ALARM WORD [HEX]) [26]
Uploading/Downloading can only be carried
Control word [Hex]
out in the Stop mode.
(CONTROL WORD [HEX]) [27]
Warning word 1 [Hex]
(WARNING WORD 1 [HEX]) [28]
008 Display scaling of motor frequency
Warning word 2 [Hex]
(FREQUENCY SCALE) (WARNING WORD 2 [HEX]) [29]
Value: Communication option card warning
0.01 - 500.00 ✭ 1 (COMM OPT WARN [HEX]) [30]
RPM [min-1] (MOTOR RPM [RPM]) [31]
Function:
RPM x scaling [-] (MOTOR RPM X SCALE) [32]
This parameter chooses the factor to be multiplied
by the motor frequency, fM , for presentation in Function:
the display, when parameters 009-012 have been This parameter allows a choice of the data value
set for Frequency x Scaling [5]. to be displayed in line 2 of the display.
Parameters 010-012 enable the use of three additional
Description of choice:
data values to be displayed in line 1.
Set the desired scaling factor.
Description of choice:
Reference [%] corresponds to the total reference
009 Display line 2 (DISPLAY LINE 2) (sum of digital/analogue/preset/bus/freeze
ref./catch-up and slow-down).
Value:
Reference [unit] gives the status value of terminals
Reference [%] (REFERENCE [%]) [1]
17/29/53/54/60 using the unit stated on the basis of
Reference [unit] (REFERENCE [UNIT]) [2]
configuration in parameter 100 (Hz, Hz and rpm).
Feedback [unit] (FEEDBACK [UNIT]) [3]
Feedback [unit] gives the status value of
✭Frequency [Hz] (FREQUENCY [HZ]) [4] Programming
terminal 33/53/60 using the unit/scale selected
Frequency x Scaling [-]
in parameter 414, 415 and 416.
(FREQUENCY X SCALE) [5]
Frequency [Hz] gives the motor frequency, i.e. the
Motor current [A] (MOTOR CURRENT [A]) [6]
output frequency from the frequency converter.
Torque [%] (TORQUE [%]) [7]
Frequency x Scaling [-] corresponds to the present
Power [kW] (POWER [KW]) [8]
motor frequency fM (without resonance dampening)
Power [HP] (POWER [HP] [US]) [9]
multiplied by a factor (scaling) set in parameter 008.
Output energy [kWh]
Motor current [A] states the phase current of
(OUTPUT ENERGY [KWH]) [10]
the motor measured as effective value.
Motor voltage [V] (MOTOR VOLTAGE [V]) [11]
Torque [%] gives the current motor load in
DC link voltage [V] (DC LINK VOLTAGE [V]) [12]
relation to the rated motor torque.
Thermal load, motor [%]
Power [kW] states the actual power consumed
(MOTOR THERMAL [%]) [13]
by the motor in kW.
Thermal load, AKD [%] (FC THERMAL [%]) [14] Power [HP] states the actual power consumed
Hours run [Hours] (RUNNING HOURS) [15] by the motor in HP.
Digital input [Binary code] Output energy [kWh] states the energy
(DIGITAL INPUT [BIN]) [16] consumed by the motor since the latest reset
Analogue input 53 [V] (ANALOG INPUT 53 [V]) [17] was made in parameter 618.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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AKD 5000
Motor voltage [V] states the voltage supplied Warning word 2. [Hex] indicates one or
to the motor. more status states in a Hex code. See page
DC link voltage [V] states the intermediate circuit 160 for further information.
voltage in the frequency converter. Communication option card warning [Hex]
Thermal load, motor [%] states the gives a warning word if there is a fault on the
calculated/estimated thermal load on the communication bus. Is only active if communication
motor. 100% is the cut-out limit. options have been installed. Without communication
Thermal load, AKD [%] states the options, 0 Hex is displayed.
calculated/estimated thermal load on the RPM [min-1] indicates the motor speed. In speed
frequency converter. 100% is the cut-out limit. closed loop, the value is measured. In other modes
Hours run [Hours] states the number of hours that the the value is calculated based on the motor slip.
motor has run since the latest reset in parameter 619. RPM x scaling [-] indicates the motor RPM multiplied
Digital input [Binary code] states the signal states by a factor set in parameter 008.
from the 8 digital terminals (16, 17, 18, 19, 27, 29,
32 and 33) Input 16 corresponds to the bit at the
far left. ’0’ = no signal, ’1’ = connected signal.
010 Display line 1.1 (DISPLAY LINE 1.1)
Analogue input 53 [V] states the signal
011 Display line 1.2 (DISPLAY LINE 1.2)
value on terminal 53.
Analogue input 54 [V] states the signal 012 Display line 1.3 (DISPLAY LINE 1.3)
value on terminal 54. Value:
Analogue input 60 [V] states the signal See parameter 009.
value on terminal 60.
Function:
Pulse reference [Hz] states the possible frequency
Parameter 010 - 012 enable a choice of three different
in Hz connected to the terminals 17 or 29.
data values to be shown on the display, line 1 position
External reference [%] gives the sum of the
1, line 1 position 2 and line 1 position 3, respectively.
external reference as a percentage (the sum
For display read-outs, press the [DIS-
of analogue/pulse/bus).
PLAY/STATUS] button.
Status word [Hex] gives the status word sent
The reading can be switched off.
via the serial communication port in Hex code
from the frequency converter. Description of choice:
Brake power/2 min. [KW] states the brake
The factory setting for each parameter is the following:
power transferred to an external brake resistor.
The mean power is calculated continuously Par. 010 Reference [%]
for the latest 120 seconds. Par. 011 Motor current [A]
It is assumed that a resistor value has been Par. 012 Power [kW]
entered in parameter 401.
Brake power/sec. [kW] states the present brake
power transferred to an external brake resistor.
Stated as an instantaneous value. 013 Local Control/Configuration as
It is assumed that a resistor value has been parameter 100
entered in parameter 401. (LOCAL CTRL/CONFIG.)
Heat sink temp. [°C] states the present heat sink Value:
temperature of the frequency converter. The cut-out Local not active (DISABLE) [0]
limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C. LCP control and open loop.
Alarm word [Hex] indicates one or several alarms in (LCP CTRL/OPEN LOOP) [1]
a Hex code. See page 160 for further information. LCP digital control and open loop.
Control word. [Hex] indicates the control (LCP+DIG CTRL/OP.LOOP) [2]
word for the frequency converter. See Serial LCP control/as parameter 100.
communication in the Design Guide. (LCP CTRL/AS P100) [3]
Warning word 1. [Hex] indicates one or ✭LCP digital control/as parameter 100.
more warnings in a Hex code. See page (LCP+DIG CTRL/AS P100) [4]
160 for further information.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Shift from Remote control to LCP digital selected/removed from the keyboard.
control and open loop: This key can be used when parameter 002 has been
set for Remote control [0] or Local control [1].
The present motor frequency and direction of rotation
Description of choice:
must be maintained. If the present direction of rotation
If Disable [0] is selected in this parameter, the
does not correspond to the reversing signal (negative
[RESET] key will be inactive.
reference), the motor frequency fM will be set at 0 Hz.
NB!:
Shift from LCP digital control and open loop
Only select Disable [0] if an external reset signal
to Remote control:
has been connected via the digital inputs.
The selected configuration (parameter 100)
will be active. Shifts are effected without
any abrupt movement.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 65
AKD 5000
Function:
In this parameter, the software can "lock" the
control, which means that data changes cannot
be made via LCP (however, this is still possible
via the serial communication port).
Description of choice:
If Locked [1] is selected, data changes cannot be made.
Function:
Setting of the operating mode when the mains
voltage is reconnected.
This function can only be active in connection with
Local control [1] in parameter 002.
Description of choice:
Auto restart, use saved ref. [0] is selected if the unit
is to start up with the same local reference (set in
parameter 003) and the same start/stop conditions
(given via the [START/STOP] keys) that the frequency
converter had before it was switched off.
Forced stop, use saved ref. [1] is used if the
unit is to remain stopped when the mains voltage
is connected, until the [START] key is pressed.
After the start command, the local reference
used is set in parameter 003.
Forced stop, set ref. to 0 [2] is selected if the unit is to
remain stopped when the mains voltage is connected.
Local reference (parameter 003) is reset.
NB!:
In remote controlled operation (parameter
002), the start/stop condition at power up
will depend on the external control signals.
If Pulse start [2] is selected in parameter 302, the
motor will remain stopped at power-up.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 67
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
NB!: NB!:
If the setting in parameter 102-109 is changed, If the setting in parameter 102-109 is changed,
the parameters 110-118 will return to factory the parameters 110-118 will return to factory
setting. If using special motor characteristics a setting. If using special motor characteristics a
change in parameter 102-109 affects parameter 422. change in parameter 102-109 affects parameter 422.
105 Motor current (MOTOR CURRENT) 107 Automatic motor adaptation, AMA Programming
Value: (AUTO MOTOR ADAPT)
0.01 - IAKD,MAX [0.01 - XXX.X] Value:
✭Adaptation off (OFF) [0]
Depends on the choice of motor. Adaptation on, RS and XS (ENABLE (RS,XS)) [1]
Adaptation on, RS (ENABLE (RS)) [2]
Function:
The rated motor current IM,N forms part of the Function:
frequency converter calculations i.a. of torque If this function is used, the frequency converter
and motor thermal protection. automatically sets the necessary control
parameters (parameters 108/109) with the motor
Description of choice: stationary. Automatic motor adaptation ensures
Select a value that equals the nameplate optimum use of the motor.
data on the motor. For the best possible adaptation of the
Enter the value in Ampere. frequency converter, it is recommended to
run AMA on a cold motor.
NB!:
It is important to enter the correct value, since The AMA function is activated by pressing the
this forms part of the VVCplus control feature. [START] key after selecting [1] or [2].
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 69
AKD 5000
See also section Automatic motor adaptation. 2. The values are stated by the motor supplier.
The section Automatic motor adaption, AMA, via 3. The values are obtained by means of
AKD software dialog shows how automatic motor manual measurements:
adaptation can be activated by means of AKD - RS can be calculated by measuring the
Software Dialog. After a normal sequence, the display resistance RPHASE-to-PHASE between two phase
will read "ALARM 21". Press the [STOP/RESET] key. terminals. If RPHASE-to-PHASE is lower than 1-2 ohm
The frequency converter is now ready for operation. (typically motors >4-5.5 kW, 400 V), a special
ohm-meter should be used (Thomson bridge or
Description of choice: similar). RS = 0.5 x RPHASE-to-PHASE
Select Enable, RS and XS [1] if the frequency
converter is to be able to carry out automatic 4. The factory settings of RS, selected by the
motor adaptation of both the stator resistance frequency converter itself on the basis of the
RS and the stator reactance XS. motor nameplate data, are used.
Description of choice:
RS can be set as follows:
1. Automatic motor adaptation, where the frequency
converter measures on the motor to determine the
value. All compensations are reset to 100%.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Enter a %-value of the rated motor frequency
(parameter 104).
Programming
116 Slip compensation time constant
(SLIP TIME CONST.)
Value:
0.05 - 5.00 sec. ✭ 0.50 sec.
Function:
This parameter determines the slip compensation
reaction speed.
114 Load compensation at high speed Description of choice:
(HI SPD LOAD COMP) A high value results in slow reaction. Conversely,
Value: a low value results in quick reaction.
0 - 300 % ✭ 100 % If low-frequency resonance problems are encountered,
the time set must be longer.
Function:
This parameter enables compensation of voltage in
relation to load when the motor is running at high speed.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 71
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
MG.50.R4.02 - VLT is a registered Danfoss trademark 73
AKD 5000
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
This parameter allows setting of the output frequency
at which the motor is to start.
The output frequency ’leaps’ to the set value.
This parameter can be used e.g. for hoist
applications (cone rotor motors).
Description of choice:
Set the desired start frequency.
It is assumed that the start function in parameter
121 has been set to [3] or [4] and that a start
delay time has been set in parameter 120; also,
a reference signal must be present.
NB!:
If parameter 123 is set higher than parameter
130, the start delay function (parameters
120 and 121) will be skipped.
Function:
Some motors, such as cone rotor motors, need
extra voltage/starting frequency (boost) when starting,
so as to disengage the mechanical brake.
For this purpose use parameters 130/131.
Description of choice:
Set the desired value required to disengage
the mechanical brake.
Programming
It is assumed that the start function in parameter
121 has been set to [3] or [4] and that a start
delay time has been set in parameter 120; also,
a reference signal must be present.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
202 Output frequency high limit (FMAX)
The Maximum reference gives the highest value that
(OUT FREQ HI LIM)
can be assumed by the sum of all references. If
Value: closed loop has been selected in parameter 100,
fMIN - 132 ✭ 60 Hz the maximum reference cannot be set higher than
the maximum feedback (parameter 415).
Function:
In this parameter, a maximum motor frequency can be Description of choice:
selected that corresponds to the highest frequency at Set the desired value.
which the motor is to run. The factory setting is 60 The unit follows the choice of configuration
Hz for AKD 5001-5062 380-500 V, AKD 5001-5062 in parameter 100.
550-600 V and 5001-5027 200-240 V.
Speed control, open loop: Hz
See also parameter 205. Speed control, closed loop: rpm
Torque control, open loop: Nm
NB!: Torque control, speed feedback: Nm
The output frequency of the frequency converter Process control, closed loop: Process units
can never assume a value higher than 1/10 (par. 416)
of the switching frequency.
Special motor characteristics, activated in parameter
101, use the unit selected in parameter 100.
204 Minimum reference
(MIN. REFERENCE)
Value:
-100,000.000 - RefMAX ✭ 60 Hz 207 Ramp-up time 1
Depends on parameter 100. (RAMP UP TIME 1)
Value:
Function: 0.05 - 3600 sec. ✭ 0.7 sec
The Minimum reference gives the minimum value
that can be assumed by the sum of all references. Function:
Minimum reference is always active in Process The ramp-up time is the acceleration time from 0 Hz
control, closed loop (parameter 100). to the rated motor frequency fM,N (parameter 104)
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
or the rated motor speed nM,N (if Speed control, 210 Ramp-down time 2
closed loop has been selected in parameter 100). This (RAMP DOWN TIME 2)
presupposes that the output current does not reach Value:
the torque limit (to be set in parameter 221). 0.05 - 3600 sec. ✭ 1 sec.
Function:
See description of parameter 208.
Description of choice:
Program the desired ramp-down time.
Switching from ramp 1 to ramp 2 is effected via a
signal on digital input terminal 16, 17, 29, 32 or 33.
Function:
208 Ramp-down time 1 The jog ramp time is the acceleration/deceleration time
(RAMP DOWN TIME 1) from 0 Hz to the rated motor frequency fM,N (parameter
Value: 104). It is assumed that the output current is not
0.05 - 3600 sec. ✭ 1.0 sec. higher than the torque limit (set in parameter 221).
Function:
The ramp-down time is the deceleration timefrom
the rated motor frequency f M,N (parameter 104) to
0 Hz or from the rated motor speed nM,N , provided
there is no over-voltage in the inverter because
of regenerative operation of the motor, or if the
generated current reaches the torque limit.
Description of choice:
Program the desired ramp-down time.
The jog ramp time starts if a jog signal is given
via the control panel, the digital inputs or the Programming
serial communication port.
209 Ramp-up time 2
(RAMP UP TIME 2) Description of choice:
Value: Set the desired ramp time.
0.05 - 3600 sec. ✭ 30 sec.
Function:
213 Jog frequency (JOG FREQUENCY)
See description of parameter 207.
Value:
Description of choice: 0.0 - parameter 202 ✭ 0.1 Hz
Program the desired ramp-up time.
Switching from ramp 1 to ramp 2 is effected via a Function:
signal on digital input terminal 16, 17, 29, 32 or 33. The jog frequency fJOG is the fixed output frequency
at which the frequency converter is running when
the jog function is activated.
Description of choice:
Set the desired frequency.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
Four different preset references can be programmed
in parameters 215-218.
The preset reference is stated as a percentage of
the value RefMAX or as a percentage of the other
external references, depending on the choice made in
parameter 214. If a RefMIN ≠ 0 has been programmed,
the preset reference as a percentage will be calculated
on the basis of the difference between Ref MAX and
RefMIN, following which the value is added to Ref MIN.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
Set the fixed reference(s) that is/are to be the options.
Value:
0.0 % - xxx.x % of TM,N ✭ 160 % of TM,N
223 Warning: Low current
Function: (WARN. CURRENT LO)
This function is relevant for all application
Value:
configurations; speed, process and torque control.
0.0 - parameter 224 ✭ 0.2 A
This is where to set the torque limit for motor operation.
The torque limiter is active in the frequency range up Function:
to the rated motor frequency (parameter 104). When the motor current is below the limit,
In the oversynchronous range, where the frequency ILOW, programmed in this parameter, the display
is higher than the rated motor frequency, this indicates CURRENT LOW.
function acts as a current limiter. The signal outputs can be programmed to transmit a
See fig. below.
Programming
status signal via terminal 42 or 45 as well as via relay
output 01 or 04 (parameter 319, 321, 323 or 326).
Description of choice:
The lower signal limit ILOW of the motor current
must be programmed within the normal working
range of the frequency converter.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
When the motor frequency is above the limit
programmed in this parameter, fHIGH, the display
will indicate FREQUENCY HIGH.
The signal outputs can be programmed to transmit a
status signal via terminal 42 or 45 and via relay output
01 or 04 (parameter 319, 321, 323 or 326).
Description of choice:
The upper signal limit of the motor frequency, fHIGH,
must be programmed within the normal working
224 Warning: High current
range of the frequency converter.
(WARN. CURRENT HI)
Value:
Parameter 223 - IAKD,MAX ✭ IAKD,MAX
227 Warning: Low feedback
Function: (WARN. FEEDB. LOW)
f the motor current gets above the limit Value:
programmed in this parameter, IHIGH, the display -100,000.000 - parameter 228. ✭ -4000.000
will indicate CURRENT HIGH.
The signal outputs can be programmed to transmit a Function:
status signal via terminal 42 or 45 and via relay output If the connected feedback signal gets below the
01 or 04 (parameter 319, 321, 323 or 326). value set in this parameter, the signal outputs can
be programmed to transmit a status signal via
Description of choice: terminal 42 or 45 and via relay output 01 or 04
The upper signal limit of the motor current, IHIGH, must (parameter 319, 321, 323 or 326).
be programmed within the normal working range of the
frequency converter. See drawing at parameter 223. Description of choice:
Set the desired value.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
The bypass bandwidth is set as a percentage
of the bypass frequency which is selected
in parameter 230-233.
The bypass bandwidth indicates max. variation
of the bypass frequency.
Description of choice:
Enter the frequencies to be avoided.
See also parameter 229.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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1) If this function is selected for terminal 29, the same function for terminal 17 will not be valid, even if it has been
selected to be active.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Coasting stop inverse is used for making the frequency Start reversing: Not used in AKD.
converter let go of the motor to make it coast freely to
Start clockwise only, on is used if the motor shaft is
stop. Logic ’0’ leads to coasting stop and reset.
only to be able to rotate clockwise when starting.
Reset and coasting stop inverse, is used for Should not be used with Process control, closed loop.
activating coasting stop at the same time as reset.
Start anti-clockwise only , is used if the motor
Logic ‘0’ leads to coasting stop and reset
shaft is to rotate anti-clockwise when started.
Quick-stop inverse is used for stopping the motor Should not be used with Process control, closed loop.
in accordance with the quick-stop ramp (depends
Jog is used for overriding the output frequency to
on unit). Logic ’0’ leads to a quick-stop.
the jog frequency set to 10 Hz. Jog is not active if
DC braking inverse is used for stopping the a stop command has been given (start-disable). Jog
motor by energizing it with a DC voltage for a overrides stop (operating command, group 2).
given time, see parameters 125-127.
Preset reference, on is used for shifting between
Please note that this function is only active if the
external reference and preset reference. It is assumed
value of parameters 126-127 is different from
that External/preset [2] has been selected in parameter
0. Logic ’0’ leads to DC braking.
214. Logic ’0’ = external references active; logic
Stop inverse is activated by interrupting the ’1’ = one of the four preset references is active Programming
voltage to the terminal. This means that if the in accordance with the table below.
terminal has no voltage, the motor cannot run.
Preset reference, lsb and Preset reference, msb
The stop will be effected in accordance with the
enables a choice of one of the four preset references,
selected ramp (parameters 207/208).
in accordance with the table below.
None of the above-mentioned stop Preset ref. msb Preset ref. lsb
commands (start-disable) are to be used Preset ref. 1 0 0
as disconnection switch in connection Preset ref. 2 0 1
with repairs. Cut mains instead. Preset ref. 3 1 0
Preset ref. 4 1 1
NB!:
It must be noted that when the frequency
converter is at the torque limit and has received Freeze reference - freezes the actual reference. The
a stop command, it will only stop if terminal frozen reference is now the point of enable/condition
42, 45, 01 or 04 has been connected to terminal for Speed up and Speed down to be used.
27. The data choice on terminal 42, 45, 01 or
04 must be Torque limit and stop [27].
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Description of choice:
No operation. Is selected if the frequency converter is
not to react to signals connected to the terminal.
Reference. Is selected to enable change of reference
by means of an analogue reference signal. If a motor features a thermal switch instead, this
If other inputs are connected, these are added can also be connected to the input. If motors run
up, taking account of their signs. in parallel, the thermistors/thermal switches can
Feedback-signal. Is selected if closed loop control be connected in series (total resistance < 3 k ).
with an analogue signal is used. Parameter 128 must be programmed for Thermistor Programming
Torque limit. Is used if the torque limit value warning [1] or Thermistor trip [2].
set in parameter 221 is to be changed by Relative reference is selected if a relative adjustment
means of an analogue signal. of the reference sum is required.
Thermistor. Is selected if a motor-integrated thermistor This function is only active if Relative has been selected
(according to DIN44080/81) should stop the frequency (parameter 214). The relative reference on terminal
converter in case of motor overtemperature. The 54/60 is a percentage of the full range of the terminal
cut-out value is > 3 k . The thermistor is connected in question. This will be added to the sum of the other
to terminal 50 and the actual input selected (53 or 54). references. If several relative references have been
selected (preset reference 215-218, 311 and 314),
NB!: these will be added first, following which this sum will
If the temperature of the motor is utilized be added to the sum of the active references.
through a thermistor via the frequency converter,
the following most be noted: NB!:
In case of short circuits between motorwinding If Reference or Feedback signal has been
and thermistor, PELV is not complied with. selected on more than one terminal, these
In order to comply with PELV, the thermistor signals will be added with signs.
must be utilized externally.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Max. torque frequency. This is only used in Torque Scaling of the input signal is effected in
control, open loop (parameter 100) for limiting the parameters 312 and 313.
output frequency. Selected if the max. output
frequency is to be controlled by an analogue input Description of choice:
signal. The frequency range goes from Output See description of parameter 308.
frequency low limit (parameter 201) to Output
frequency high limit (parameter 202).
312 Terminal 54, min. scaling
(AI 54 SCALE LOW)
309 Terminal 53, min. scaling Value:
(AI 53 SCALE LOW) 0.0 - 10.0 Volt ✭ 0.0 Volt
Value:
Function:
0.0 - 10.0 Volt ✭ 0.0 Volt
This parameter is used for setting the scaling
Function: value that corresponds to the minimum reference
This parameter is used for setting the signal value value set in parameter 204.
that corresponds to the maximum reference
Description of choice:
value set in parameter 204.
Set the desired voltage value.
Description of choice: See also section Handling of single references.
Set the desired voltage value.
See also section Handling of single references.
313 Terminal 54, max. scaling
(AI 54 SCALE HIGH)
310 Terminal 53, max. scaling Value:
(AI 53 SCALE HIGH) 0.0 - 10.0 Volt ✭ 10.0 Volt
Value:
Function:
0.0 - 10.0 Volt ✭ 10.0 Volt
This parameter is used for setting the signal value
Function: that corresponds to the maximum reference
This parameter is used for setting the signal value value set in parameter 205.
that corresponds to the maximum reference
Description of choice:
value set in parameter 205.
Set the desired voltage value.
Description of choice: See also section Handling of single references.
Set the desired voltage value.
See also section Handling of single references.
314 Terminal 60, analogue input current
(AI [MA] 60 FUNCT)
311 Terminal 54, analogue input voltage Value:
(AI [V] 54 FUNCT.) See description of parameter 308
Value:
Function:
✭No operation (NO OPERATION) [0]
This parameter allows a choice between the different
Reference (REFERENCE) [1]
functions available for the input, terminal 60.
Torque limit (TORQUE LIMIT CTRL) [2]
Scaling of the input signal is effected in
Thermistor (THERMISTOR INPUT) [3]
parameters 315 and 316.
Relative reference (RELATIVE REFERENCE) [4]
Max. torque frequency (MAX. TORQUE FREQ.) [5] Description of choice:
See description of parameter 308.
Function:
This parameter chooses between the different
functions available for the input, terminal 54.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function: Function:
This parameter determines the value of the reference This parameter allows a choice of the function to
signal that is to correspond to the minimum be activated if the input signal on terminal 60 drops
reference value set in parameter 204. below 2 mA, provided parameter 315 has been
If the Time-out function of parameter 317 is used, set higher than 2 mA and that the preset time for
the value must be set at >2 mA. time-out (parameter 317) has been exceeded.
Description of choice:
Set the desired current value.
See also section Handling of single references .
Function:
If the signal value of the reference signal connected
to the input, terminal 60, falls below 50% of the
value set in parameter 315 for a period longer than
the time set in parameter 317, the function selected
in parameter 318 will be activated.
Description of choice:
Set the desired time.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
Under f high, the output frequency is lower than
This output can act both as a digital and an analogue
the value set in parameter 226.
output. If used as a digital output (data value
[0]-[65]), a 24 V DC signal is transmitted; if used as Out of feedback range, the feedback signal is outside
an analogue output either a 0-20 mA signal, a 4-20 the range programmed in parameters 227 and 228.
mA signal or a pulse output is transmitted.
Over feedback low, the feedback signal is higher
Description of choice: than the value set in parameter 227.
Control ready, the frequency converter is ready for
use; the control card receives supply voltage. Under feedback high, the feedback signal is lower
that the value set in parameter 228.
Ready signal, the frequency converter control card
is receiving a supply signal and the frequency Thermal warning, above the temperature limit
converter is ready for operation. in either the motor, the frequency converter, the
brake resistor or the thermistor.
Ready, remote control, the frequency converter control
card is receiving a supply signal and parameter Ready - no thermal warning, the frequency converter
002 has been set to remote control. is ready for use, the control card receives supply
voltage and there are no control signals on the
Enable, no warning, the frequency converter is inputs. No over-temperature.
ready for use; no start or stop command has been
given (start/disable). No warning. Ready - remote control - no thermal warning
, the frequency converter is ready for use and
Running, a start command has been given. set at remote control, the control card receives
supply voltage. No over-temperature.
Running, no warning , the output frequency
is higher than 0 Hz. A start command has Ready - mains voltage within range, the frequency
been given. No warning. converter is ready for use, the control card receives
supply voltage and there are no control signals
Runs in range, no warning, runs within the programmed on the inputs. The mains voltage is within the
current/frequency ranges set in parameters 223-226. permitted voltage range (see chapter 8).
Runs on reference, no warning, speed according Reversing. Logic ’1’: Not used in AKD.
to reference. No warning.
Bus-ok, active communication (no time-out) via
Fault, output is activated by alarm. the serial communication port.
Fault or warning, the output is activated Torque limit and stop is used in connection with
by alarm or warning. coasting stop (terminal 27), where it is possible to
Torque limit, the torque limit in parameter give a stop even if the frequency converter is at
221 has been exceeded. the torque limit. The signal is inverted, i.e. a logic
‘0’ when the frequency converter has received a
Out of current range, the motor current is outside the stop signal and is at the torque limit.
range programmed in parameters 223 and 224.
Brake, no brake warning: Not used in AKD.
Over I low, the motor current is higher than
set in parameter 223. Brake ready, no fault: Not used in AKD.
Under I high, the motor current is lower than Brake fault: Not used in AKD.
set in parameter 224. Relay 123: Not used in AKD.
Out of frequency range, the output frequency Mechanical brake control: Not used in AKD.
is outside the frequency range programmed
in parameters 225 and 226. Control word bits 11/12, relay controlled via bits 11/12
in serial control word. Bit 11 relates to relay 01 and
Over f low, the output frequency is higher than
the value set in parameter 225.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
bit 12 to relay 04. If parameter 514 Bus time interval 0 - PNOM ⇒ 0-32000 p, 0 - PNOM ⇒ 0-32000
function is active, relays 01 and 04 will be voltage-free. p, an output signal proportional to the rated
motor output is obtained. 20 mA corresponds
Extended mechanical brake control: Not used in AKD. to the value set in parameter 102.
Safety interlock The output is active when 0 - SyncRPM ⇒ 0-20 mA and
Safety interlock has been selected on an input 0 - SyncRPM ⇒ 4-20 mA and
and the input is a logic "1". 0 - SyncRPM ⇒ 0-32000 p, an output
0-100 Hz ⇒ 0-20 mA and signal proportional to the synchronous motor
0-100 Hz ⇒ 4-20 mA and RPM is obtained.
0-100 Hz ⇒ 0-32000 p, a pulse output 0 - RPM at FMAX ⇒ 0-20 mA and
signal proportional to the output frequency 0 - RPM at FMAX ⇒ 4-20 mA and
in the range 0-100 Hz. 0 - RPM at F MAX ⇒ 0-32000 p, n output signal
0-fMAX ⇒ 0-20 mA and proportional to the synchronous motor RPM at
0-fMAX ⇒ 4-20 mA and FMAX (parameter 202) is obtained.
0-fMAX ⇒ 0-32000 p, an output signal proportional
to the output frequency range in the range
0 - fMAX (parameter 202).
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
This parameter sets the X-value of the 2nd break point.
Description of choice:
Function:
This parameter sets the Y-value of the 1st break point.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function: Value:
This parameter sets the X-value of the 3rd break point. par. 430 - 1000 Hz Factory setting of par. 104
Description of choice:
Set the frequency desired at the U4 voltage
set in parameter 429.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Description of choice:
Select the desired time constant (τ). If a time constant
(τ) of 100 ms is programmed, the break frequency
for the lowpass filter will be 1/0.1 = 10 RAD/sec.,
corresponding to (10/2 x π) = 1.6 Hz.
The process regulator will thus only regulate a feedback
signal that varies by a frequency lower than 1.6 Hz.
If the feedback signal varies by a higher frequency
than 1.6 Hz, the Process regulator will not react.
Function:
This function makes it possible to catch spinning motor,
which is spinning freely because of a mains drop-out.
Description of choice:
Select Disable if this function is not required. Select
Enable if the frequency converter is to be able to
‘catch’ and control a spinning motor.
Function:
Choose between two different switching patterns:
60° AVM and SFAVM.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
These parameters can be read out via the serial
Feedback, parameter 517:
communication port and via the display in Display
Indicates the status value of terminals 33/53/60 at the
mode, see also parameters 009 - 012.
unit/scale selected in parameters 414, 416 and 416.
Description of choice:
Frequency, parameter 518:
Reference %, parameter 515: The value shown corresponds to the actual motor
The value shown corresponds to rhe total frequency fM (without resonance dampening).
reference (sum of digital/analogue/preset/bus/freeze
ref./catch-up and slow-down). Motor current, parameter 520:
The value shown corresponds to the given motor
Reference Unit, parameter 516: current measured as a mean value IRMS.
Gives the present value of terminals 17/29/53/54/60 The value is filtered, which means that approx. 1.3
in the unit resulting from the choice of configuration in seconds may pass from an input value changes
parameter 100 (Hz, Nm or rpm) or in parameter 416. until the data read-out changes values.
See also parameters 205 and 416, if required.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
These parameters can be read out via the kWh counter, parameter 602:
serial communication port and via the display States the power consumption from mains in
in the parameters. kWh as a mean value over one hour. Reset
counter: Parameter 618.
Description of choice:
No. of cut-ins, parameter 603:
Operating hours, parameter 600:
States the number of power-ups of the supply
Indicates the number of hours in which the frequency
voltage to the frequency converter.
converter has been in operation.
The value is updated in the frequency converter every No. of overtemps, parameter 604:
hour and saved when the unit is turned off. States the number of temperature faults there has
been on the frequency converter.
Hours run, parameter 601:
Indicates the number of hours in which the No. of overvoltages, parameter 605:
frequency converter has been in operation States the number of overvoltages there has
since reset in parameter 619. been on the frequency converter.
The value is updated in the frequency converter every
hour and saved when the unit is turned off.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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[0] 40
616 Fault log: Time
Control word, parameter 607: (F.LOG: TIME)
The value for the control word is given as a decimal Value:
figure within the range of 0-65535. [Index 1 - 10]
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Function:
In addition to its normal function, this parameter Inialisation [3] is selected if the factory setting of
can be used for two different tests. the unit is desired without resetting parameters
Also, all parameters (except parameters 500, 501 + 600 - 605 + 615 - 617.
603-605) can be initialised.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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Function:
Database identification number, parameter 626:
The key data of the unit can be read out via the
The key data of the unit can be read out via the
display or the serial communication port.
display or the serial communication port.
Description of choice: For example: ID 1,14.
AKD type, parameter 621: Power section identification number,
AKD Type indicates the unit size and basic parameter 627:
function concerned. The key data of the unit can be read out via the
For example: AKD 5008 380-500 V. display or the serial communication port.
Power section, parameter 622: For example: ID 1,15.
The power section states the given power Application option type, parameter 628:
section being used. This gives the type of application options fitted
For example: Extended with brake. with the frequency converter.
AKD ordering number, parameter 623: Application option ordering number,
Ordering number gives the ordering number parameter 629:
of the AKD type in question. This gives the ordering number for the
For example: 175Z0072. application option.
Software version number, parameter 624: Communication option type, parameter 630:
Software version gives the version number. This gives the type of communication options
For example: V 3,10. fitted with the frequency converter
LCP identification number, parameter 625:
The key data of the unit can be read out via the
display or the serial communication port.
For example:ID 1,42 2 kB.
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
Programming
✭ = factory setting. () = display text [] = value for use in communication via serial communication port
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■ Trouble-shooting
3. Motor does not brake Please refer to Control with brake function.
4. No message or backlight in Check if the prefuses for the frequency converter have blown.
display If yes, call Danfoss for assistance.
If no, check if the control card is overloaded.
If so, disconnect all control signal plugs on the control card and
check if the fault disappears.
If yes, make sure that the 24 V supply is not short-circuited.
If no, call Danfoss for assistance.
5. Motor stopped, light in display, Start the frequency converter by pressing [START] on the control
but no fault report panel.
Check if the display is frozen, ie. the display cannot be changed
or is indefineable.
If yes, check if screened cables have been used and are connected
correctly.
If no, check that the motor is connected and that all motor phases
are OK.
The frequency converter must be set to run using local references:
Parameter 002 = Local operation
Parameter 003 = desired reference value
Connect 24 V DC to terminal 27.
The reference is changed by pressing ’+’ or ’-’.
Is the motor running?
If yes, check whether control signals to the control card are OK.
If no, call Danfoss for assistance.
shown when the motor is running. quick-stop signal on terminal 27 (or possibly via
the serial communication port).
Output current high (CURRENT HIGH):
The output current is higher than the value set DC stop, remote control (REM/DC STOP):
in parameter 224. This message is only shown Remote control has been selected in parameter
when the motor is running. 002 and the frequency converter has stopped via
Miscellaneous
NO MOTOR
ALARM:12
TORQUE LIMIT
SETUP
WARN. 3 SETUP
WARNING 1
Under 10 Volts (10 VOLT LOW):
WARNING 6
The 10 Volts voltage from terminal 50 on the
Voltage warning low (DC LINK VOLTAGE LOW):
control card is below 10 Volts.
The intermediate circuit voltage (DC) is below the
Remove some of the load from terminal 50, as the 10
undervoltage limit of the control system. The
Volts supply is overloaded. Max. 17 mA/min. 590 .
frequency converter is still active.
WARNING/ALARM 2
WARNING/ALARM 7
Live zero fault (LIVE ZERO ERROR):
Overvoltage (DC LINK OVERVOLT):
The current signal on terminal 60 is less than 50% of the
If the intermediate circuit voltage (DC) exceeds
value set in parameter 315 Terminal 60,min. scaling.
the inverter overvoltage limit (see table), the
WARNING/ALARM 3 frequency converter will trip after the time set
No motor (NO MOTOR): in parameter 410 has passed.
The motor check function (see parameter 122) Furthermore, the voltage will be stated in the display.
indicates that no motor has been connected to Alarm/warning
the output of the frequency converter. limits:
AKD 5000 Series 3 x 200 - 240 3 x 380 -
WARNING/ALARM 4 V 500 V
Phase fault (MAINS PHASE LOSS):
A phase is missing on the supply side or the [VDC] [VDC]
mains voltage imbalance is too high. Undervoltage 211 402
Voltage warning 222 423
This message can also appear if there is a fault in
low
the input rectifier on the frequency converter. Voltage warning 384/405 801/840
Check the supply voltage and supply currents high
to the frequency converter. Overvoltage 425 855
loop (parameter 100), the warning will be active in the The encoder signal is interrupted from terminal
display. If the frequency converter is in another mode 32 or 33. Check the connections.
than Process control, closed loop, bit 008000 Out of
frequency range in extended status word will be active,
while there will be no warning in the display.
WARNING/ALARM: 36
Mains failure (MAINS FAILURE):
This warning/alarm is only active if the supply voltage
to the frequency converter is lost and if parameter 407
Mains fault has been set to another value than OFF.
If parameter 407 has been set to Contr. ramp-down
trip [2], the frequency converter will first give a warning
and then ramp down and trip, while giving an alarm.
Check the fuses to the frequency converter.
ALARM: 37
Inverter fault (Inverter fault):
IGBT or the power card is defective. Contact
your Danfoss supplier.
Auto-optimisation warnings
Automatic motor adaptation has stopped, since some
parameters have probably been set wrongly, or the
motor used is too big/small for AMA to be carried out.
A choice must thus be made by pressing [CHANGE
DATA] and choosing ‘Continue’ + [OK] or ‘Stop’ + [OK].
If parameters need to be changed, select
‘Stop’; start up AMA all over.
WARNING: 39
CHECK P.104,106
The setting of parameter 102, 104 or 106
is probably wrong. Check the setting and
choose ‘Continue’ or ‘Stop’.
WARNING: 40
CHECK P.103,105
The setting of parameter 102, 103 or 105
is probably wrong. Check the setting and
choose ‘Continue’ or ‘Stop’.
WARNING: 41
MOTOR TOO BIG
The motor used is probably too big for AMA to
be carried out. The setting in parameter 102
may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.
WARNING: 42
MOTOR TOO SMALL
The motor used is probably too small for AMA
to be carried out. The setting in parameter 102
may not match the motor. Check the motor
and choose ‘Continue’ or ‘Stop’.
WARNING/ALARM: 44
Encoder loss (ENCODER FAULT)
■ Warning word 1, Extended status word Bit (Hex) Alarm word 1 (parameter 538)
and Alarm word 000001 Brake test failed
The warning word 1, extended status word and 000002 Trip locked
the alarm word return the different status, warning 000004 AMA tuning not OK
and alarm messages of the frequency converter as 000008 AMA tuning OK
hexdecimal value. If there are more than one warning 000010 Power-up fault
or alarm, a sum of all warnings or alarms will be shown. 000020 ASIC fault
Warning word 1, extended status word and alarm
000040 HPFP bus timeout
000080 Standard bus timeout
word can also be displayed using the serial bus
000100 Short-circuiting
in parameter 540, 541 and 538.
000200 Switchmode fault
Bit (Hex) Warning word 1 (parameter 540) 000400 Earth fault
000002 EE-prom power card fault 000800 Overcurrent
000004 EE-prom control card 001000 Torque limit
000008 HPFP bus timeout 002000 Motor thermistor
000010 Standard bus timeout 004000 Motor overload
000020 Overcurrent 008000 Inverter overload
000040 Torque limit 010000 Undervoltage
000080 Motor thermistor 020000 Overvoltage
000100 Motor overload 040000 Phase fault
000200 Inverter overload 080000 Live zero fault (4 - 20 mA current
000400 Undervoltage signal low)
000800 Overvoltage 100000 Heat sink temperature too high
001000 Voltage warning low 200000 Motor phase W missing
002000 Voltage warning high 400000 Motor phase V missing
004000 Phase fault 800000 Motor phase U missing
008000 No motor 1000000 Quick discharge not ok
010000 Live zero fault 2000000 Fieldbus communication fault
(4-20 mA current signal low) 4000000 Mains failure
020000 10 Volts low 8000000 Inverter fault
040000 20000000 Encoder loss
400000 Out of frequency range 40000000 Safety interlock
800000 Fieldbus communication fault 80000000 Reserved
1000000
2000000 Mains failure
4000000 Motor too small
8000000 Motor too big
10000000 Check P. 103 and P. 105
20000000 Check P. 104 and P. 106
40000000 Encoder loss
PM,N
The rated power delivered by the motor
(nameplate data).
nM,N
ηAKD The rated motor speed (nameplate data).
The efficiency of the frequency converter is
defined as the ratio between the power output TM,N
and the power input. The rated torque (motor).
Input: References:
Control command: preset ref.
By means of LCP and the digital inputs, it is possible A firmly defined reference which can be set
to start and stop the connected motor. from -100% to +100% of the reference range.
Functions are divided into two groups, with There are four preset references, which can be
the following priorities: selected via the digital terminals.
analogue ref.
A signal transmitted to input 53, 54 or 60.
Can be voltage or current.
AWG:
Means American Wire Gauge, i.e. the American
measuring unit for cable cross-section.
Manual initialisation:
Press the [CHANGE DATA] + [MENU] + [OK] keys at
the same time to carry out manual initialisation.
60° AVM
Switching pattern called 60° A synchronous
V ector M odulation.
SFAVM
Switching pattern called Stator Flux oriented
Asynchronous Vector Modulation.
On-line/off-line parameters:
On-line parameters are activated immediately after the
data value is changed. Off-line parameters are not
activated until OK has been entered on the control unit.
VT characteristics:
Variable torque characteristics, used for
pumps and fans.
CT characteristics:
Constant torque characteristics, used for all
applications, such as conveyor belts and cranes. CT
characteristics are not used for pumps and fans.
MCM:
Stands for Mille Circular Mil, an American measuring
unit for cable cross-section. 1 MCM ≡ 0.5067 mm2.
■ Factory Settings
201 Output frequency low limit 30.0 Hz 0.0 - fMAX Yes Yes -1 6
202 Output frequency high limit 60.0 Hz fMIN - par. 200 Yes Yes -1 6
204 Minimum reference 30.0 Hz -100,000.000-RefMAX Yes Yes -3 4
205 Maximum reference 60.0 Hz RefMIN -100,000.000 Yes Yes -3 4
207 Ramp-up time 1 0.7 sec. 0.05 - 3600 Yes Yes -2 7
208 Ramp-down time 1 1.0 sec. 0.05 - 3600 Yes Yes -2 7
209 Ramp-up time 2 Depends on unit 0.05 - 3600 Yes Yes -2 7
210 Ramp-down time 2 Depends on unit 0.05 - 3600 Yes Yes -2 7
211 Jog ramp time Depends on unit 0.05 - 3600 Yes Yes -2 7
213 Jog frequency 10.0 Hz 0.0 - par. 202 Yes Yes -1 6
214 Reference function Sum Yes Yes 0 5
215 Preset reference 1 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
216 Preset reference 2 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
217 Preset reference 3 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
218 Preset reference 4 0.00 % - 100.00 - 100.00 % Yes Yes -2 3
221 Torque limit for motor mode 160 % 0.0 % - xxx % Yes Yes -1 6
223 Warning: Low current 0.0 A 0.0 - par. 224 Yes Yes -1 6
224 Warning: High current IAKD,MAX Par. 223 - IAKD,MAX Yes Yes -1 6
225 Warning: Low frequency 0.0 Hz 0.0 - par. 226 Yes Yes -1 6
226 Warning: High frequency 132.0 Hz Par. 225 - par. 202 Yes Yes -1 6
227 Warning: Low feedback -4000.000 -100,000.000 - par. 228 Yes -3 4
228 Warning: High feedback 4000.000 Par. 227 - 100,000.000 Yes -3 4
229 Frequency bypass, bandwidth OFF 0 - 100 % Yes Yes 0 6
230 Frequency bypass 1 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
231 Frequency bypass 2 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
232 Frequency bypass 3 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
233 Frequency bypass 4 0.0 Hz 0.0 - par. 200 Yes Yes -1 6
234 Motor phase monitor Enable Yes Yes 0 5
Miscellaneous
Conver-
Miscellaneous
Miscellaneous
E
B earthing ...................................................................... 36
Bus time interval ........................................................... 99 Electrical installation ................................................. 28, 44
Electrical installation - brake cable ................................... 41
Electrical installation - bus connection .............................. 42
C Electrical installation - control cables ................................. 42
cable clamps ............................................................... 33 Electrical installation - earthing of control cables .................. 36
control cables .............................................................. 33 Electrical installation - EMC precautions ............................ 33
Cable clamp ............................................................... 36 Electrical installation - external fan supply ........................... 42
Cable lengths .............................................................. 14 Electrical installation - mains supply ................................. 37
Catch spinning motor,.................................................... 98 Electrical installation - motor cables ................................. 40
Catch-up/Slow-down:.................................................... 84 Electrical installation - relay outputs ................................. 41
Change of group of numeric data values ........................... 50 Electrical installation, power cables .................................. 29
Changing a text value .................................................... 49 Electrical installation, selection of EMC-correct cables .......... 35
Changing data ............................................................. 49 Enclosure type ............................................................. 26
Coasting stop .............................................................. 83 Equalising cable, .......................................................... 36
Communication option .................................................. 106 ETR ........................................................................... 74
Configuration ............................................................... 67 External 24 V DC supply ................................................ 14
Connection of motor ..................................................... 40 Externals ..................................................................... 15
Control card test ......................................................... 105
Control card, 24 V DC supply ......................................... 13
Control card, analogue inputs ......................................... 12 F
Control card, digital inputs: ............................................. 12 Factory settings ...........................................................121
Control card, digital/pulse and analogue outputs ................ 13 Fault log ....................................................................104
Control card, pulse/encoder input .................................... 13 Fault log: Time ............................................................104
Control card, RS 485 serial communication ........................ 13 Fault log: Value ...........................................................104
Control characteristics ................................................... 15 Feedback ............................................................... 93, 93
Control key functions ..................................................... 46 Feedback-signal. .......................................................... 85
Control panel (LCP) ....................................................... 45 Field mounting ............................................................. 26
Control panel - control keys ............................................ 46 Flying start ............................................................. 58, 98
Control panel - display ................................................... 45 Freeze output .............................................................. 84
Index
N
H Normal/high overload torque control, open loop .................. 59
High current ................................................................ 80
High feedback.............................................................. 80
High frequency ............................................................. 80 O
High voltage test .......................................................... 37 Operating hours, ......................................................... 103
Output data ................................................................. 12
Outputs ...................................................................... 88
I
IT mains ..................................................................... 37
Indexed parameters ..................................................... 50 P
Infinitely variable change of numericdata value .................... 50 Parallel coupling of motors.............................................. 40
Initialisation to factory setting ........................................... 50 Parameter selection .................................................. 48, 49
Internal current regulator ................................................ 59 Parameter Setup .......................................................... 48
Introduction ................................................................. 10 PID for process control .................................................. 56
PLC ........................................................................... 36
Power up .................................................................... 66
J Pre-heat ..................................................................... 73
Jog ............................................................................ 83 Preset reference, .......................................................... 83
Preset references .......................................................... 78
Process control, closed loop ........................................... 67
K Process PID ................................................................ 96
KWh counter .............................................................. 104
Programming of Torque limit and stop .............................. 60
kWh counter, .............................................................. 103
Programming Setup ...................................................... 62
Pulse feedback: ............................................................ 84
Pulse reference: ........................................................... 84
L
Language ................................................................... 61
Language 001 ............................................................. 61
Q
Latched start ............................................................... 83
Quick discharge ............................................................ 57
LCP copy ................................................................... 62
Quick Setup ................................................................ 48
LCP identification......................................................... 106
Quick-stop .................................................................. 83
Local stop ................................................................... 65
Lon.............................................................................. 8
Low current ................................................................. 79 R
Low feedback .............................................................. 80 Ramp-down time .......................................................... 77
Low frequency ............................................................. 80 Ramp-up time .............................................................. 76
Read out via the serial communication ............................. 100
Reference ................................................................... 61
M Reference function ........................................................ 77
motor phases. .............................................................. 81
Reference. .................................................................. 85
Mains failure ................................................................ 84
Reference/feedback unit ................................................. 94
Mains failure/quick discharge with mains failure inverse ......... 57
Relative reference ......................................................... 85
Mains supply (L1, L2, L3): .............................................. 12
Relay outputs: ......................................................... 14, 14
Mains supply 3 x 200 - 240 V ......................................... 16
S
status word ............................................................... 117
serial communication ..................................................... 36
Safety earthing ............................................................. 37
Safety interlock............................................................. 84
Safety regulations ........................................................... 4
Selection of Setup ........................................................ 99
Selection of Setup, ....................................................... 84
Setting of parameters .................................................... 53
Setup ......................................................................... 62
SFAVM ....................................................................... 98
single references...................................................... 86, 87
Software version .......................................................... 106
Speed down ................................................................ 84
Speed control, open loop ............................................... 67
Speed up .................................................................... 84
Start .......................................................................... 83
Start anti-clockwise only ................................................ 83
Start clockwise only ....................................................... 83
Stator resistance ........................................................... 70
Stop .......................................................................... 83
Switching frequency ...................................................... 93
Switching pattern .......................................................... 98
T
Thermistor ................................................................... 74
Thermistor. .................................................................. 85
Tightening-up torques and screw sizes ............................. 37
Time out ..................................................................... 87
Torque characteristics .................................................... 67
Torque characteristics: ................................................... 12
Torque limit.................................................................. 79
Torque limit. ................................................................. 85
Trip locked ................................................................. 112
Trouble-shooting ......................................................... 108
U
U/f characteristic ......................................................... 95
Unintended start ............................................................. 4
Unit data .................................................................... 106
W
Warning against unintended start ....................................... 4
Warning word ............................................................. 117
Warnings ............................................................ 112, 113
Warnings and alarms .................................................... 112