ATS Product Overview
ATS Product Overview
Contents
Single components............................................................ 1
Communication controllers....................................................................1
Series 62.........................................................................................................................1
Configuration overview bus interfaces Series 62.................................................1
basic CAN · PCI · USB · PXI 6153.................................................................................1
basic CAN 61 PLUS.......................................................................................................2
basic LIN · PCI · USB · PXI 6173...................................................................................2
basic CAR · PCI · USB · PXI 6181.................................................................................2
basic Flex · PCI · USB · PXI 6191..................................................................................2
PXI 6141..........................................................................................................................2
basic MOST · PXI 6161..................................................................................................3
Configuration overview · expansion capability of Series 61 modules..............3
Expansion modules for Series 61 controllers........................................................3
Easy CON 1000Base-T1...............................................................................................3
basic CON 4055.............................................................................................................4
LVDS.............................................................................................................4
basic CON 6222 Video Dragon ..................................................................................4
basic CON 4121 Video Dragon...................................................................................4
Resistance simulation....................................................... 4
basic CON · PCI · PXI 4009...........................................................................................4
Compact systems............................................................... 5
Communication systems.........................................................................5
Magic CAR compact ....................................................................................................5
Network tester...........................................................................................5
Network tester .............................................................................................................5
Magic CAR compact NET ...........................................................................................5
Sample point system .................................................................................................5
Acoustic analysis................................................................ 6
SoundChecker™.......................................................................................................... 6
CARoLINE ......................................................................................................................6
System solutions................................................................ 6
Haptic testers.............................................................................................6
Haptik EK.......................................................................................................................6
Haptik IA ........................................................................................................................6
Electric motor test.....................................................................................7
CARMEN RD one Track................................................................................................7
CARMEN RD multi Track.............................................................................................7
CARMEN DL-endurance Test .....................................................................................7
Screening tester · Run-in test systems · Endurance test systems....8
Seat test systems.......................................................................................9
Configuration overview OsCAR ................................................................................9
OsCAR advanced G4.................................................................................................10
OsCAR smart G4........................................................................................................10
OsCAR nano G4 .........................................................................................................10
OsCAR Force Application Machine (FAM)..............................................................10
Configuration overview FAM...................................................................................11
Cobot............................................................................................................................11
Contents
Electromobility.................................................................12
Powertrain electric vehicle .................................................................. 12
Test systems for battery junction boxes and
battery management controllers (BMC)...............................................................12
Test systems for high-voltage batteries................................................................12
Single Components
Communication controller
Series 62
Flexible multibus controller for CAN/CAN FD/FlexRay/
Automotive Ethernet/LIN
• available as stand-alone boxes in a range of
performance classes and as PCIe/PXIe cards
• up to 18 independent bus interfaces
• additional digital and analogue I/O channels as well as SENT Tx/
Rx interfaces available
• execution of user applications directly on the hardware within a
real-time operating system
• rest bus simulations and testing of complex control units
• transport and diagnostic protocols, network management, XCP, SecOC,
etc. provided directly on the hardware
• ideal for high-performance flashing of control units
basicCAN 61 PLUS
CAN Bus Controller
• feed-in option for the power supply under test via two 4 mm banana
sockets on the rear of the device
• breakout panel with separate 9-pin D-Sub connector for each
communication interface
• four 4 mm banana sockets on the front of the unit (2x Terminal 30,
1x Terminal 31, 1x Terminal 15 - can be switched on/off using relay
with max. 5 A)
• 9 status LEDs on the front of the unit
PXI 6141
Ethernet Controller
• Ethernet applications in the automotive industry
• up to four interfaces
• 100/1000 Base-T1, 10/100/1000 Base-T
• Test Acces Point (TAP) on all interfaces via TAP-Matrix
• high-performance Power PC as simulation processor
• log data acquisition on all interfaces with precise hardware time stamp
• supports Diagnostics over IP (DoIP)
3 Automotive Test Solutions Single components
Option 1: additional CAN or LIN/K-Line port / Option 2: additional FlexRay port / Option 3: four additional digital inputs; four additional digital outputs; six ana-
logue inputs; six analogue outputs / Option 4: four additional digital inputs; four additional digital outputs; four analogue inputs; four analogue outputs
LVDS
6222 Video Dragon
Generation and evaluation of video data
• capture and generation of video data on one device
• testing of display and/or camera systems with LVDS interface
• modular design consisting of base board and media interface
• easy adaptation to different serialisers/ deserialisers
• supports GMSL, FPD Link and APIX standards for image data
• sideband communication via UART, I²C, SPI or MII, depending on the
media interface
• configurable resolution depending on frame rate
• transmission of data streams (insertion into existing systems without
influencing them)
• available as stand-alone box as well as PCIe and PXIe variants
*G-Patch-6222 variants available on request to adapt Video Dragon to the unit under
test.
Resistance simulation
basic CON · PXI 4009
Resistance simulator / resistor box
• general measurement and test systems
• simulation of resistors and potentiometers with centre tap
• resistors from 1 Ω to 1 M Ω
• ±1% accuracy
• max. load 0.5 W
5 Automotive Test Solutions Compact systems
Compact systems
Communication systems
MagicCAR compact
Compact test platform for automotive control units
• compact, scalable automotive stand-alone platform with a focus on:
• Network compliance tests
• Infotainment test
• Customer-specific function and quality tests
• internal Ethernet architecture based on GÖPEL electronic standard
products
• programmable power supply and integrated current measurement
• supports CAN FD, LIN, FlexRay, Automotive Ethernet and K-Line
• supports infotainment interfaces such a MOST and LVDS e. g. APIX,
GMSL and FPD-Link
• stress and disturbance functions for CAN FD and FlexRay
• connectors for additional external hardware (e.g. oscilloscopes, loggers,
multimeters)
• interactive display for user and system information
Network tester
GÖPEL electronic has specialised in the area of network characteristics of the interfaces, verify communication
testing systems for automotive control devices for many years characteristics and simulate transmission errors for in-vehicle
and is the leading provider of network testers. This years networks. The combination of measurement technology and
of experience have lead to the creation of a modular and diagnostic functions within the network test system allow
OEM-independent system, which can be used across bus- special network tests to be realised. Until now, these were
systems and has a focus on CAN, CAN FD, LIN, Ethernet and often complex and could not be carried out in an automated
FlexRay. The system enables use to determine the physical way.
Sound Checker ™
Acoustic analysis
• areas of use:
• affordable analysis of structure-borne and airborne noise
• detection of interfering noises and assembly errors in mechanical
systems via frequency analysis
• for laboratory and end-of-line solutions
• supported sensors:
• various structure-borne noise sensors
• all common types of industrial microphones
• with optional AI connection interfaces
CARoLINE
Acoustic tester
• ideal for use during development, prototyping and series production in
end-of-line (EoL) testing
• synchronised recording of up to eight acoustic measurement channels
• I/O resources for triggering, gate control and synchronisation
• standard interfaces for integration into complex production lines/end-
of-line test systems
• extensive visualisation and analysis functions with optional AI
connection
• listen-in option of the acoustic data recording using headphones
System solutions
Haptic testers
No life without tactile sense! As early as the development In addition to the actual functions, it is obvious to test these
of life on Earth, single-cell organisms had receptors that product properties. For this purpose, we offer test solutions
equate to a kind of sense of touch. There are up to 600 from evaluation and small series to high-throughput EoL
million tactile receptors in the human body, which play a systems.
key role in determining our sensation of our surroundings.
Haptik EK
Compact stand-alone system with one measuring section
• xy table for positioning
• 15 mm z-axis travel with force and displacement measurement
• intuitive user interface for parameterisation of test points and force-
controlled slide movements
• automatic curve sketching for button and touch inputs
• pass/fail evaluation based on definable limits
• Raw data logging
• force/displacement measurement for switch-point determination,
expandedable with additional analogue, digital and bus channels
• optional measurement technology for electrical function test with
reaction-free of sleep current
Haptik IA
Integration into production lines
• single or multi-station systems
• for integration into a production line
• 15 mm z-axis travel with force and displacement measurement
• automatic curve sketching for communication of button and touch
inputs
• pass/fail evaluation based on definable limits
• Raw data logging
• diverse database and traceability interfaces
• force/displacement measurement for switch-point determination,
expandedable with additional analogue, digital and bus channels
7 Automotive Test Solutions Engine testing systems
CARMEN continuous operation systems are designed in such time, several units usually have to be tested at the same
a way that a seamless and time-synchronous recording of all time in continuous operation. CARMEN therefore controls up
measurement data over a long period of time is guaranteed to 4 several measurement channels in parallel and logs the
and subsequent analysis is possible. To decrease testing results.
Electrics (voltage/current/resistance)
• airbag
• seatbelt tensioner
• buckle
• seat occupancy sensors
Pneumatics • heater
Mechanics (force/pressure/flow)
• lumbar support • footwell light
• seat occupancy sensors
• massage bladder • travel
• seat ventilation
• dynamic driving systems
OsCAR advanced G4
• ideal for use during development, testing and series production
• modular and scalable EOL testing platform
• configurable to customer specifications
• intuitive operating concept
• high test coverage
• mechanical and electrical function test
• pneumatic test
• optical test/contour measurement
• protection class IP54 – external IP54-protected signal allocation unit
(SAU) for customer-specific testing configuration
• various seat classes can be combined in one production line - one test
system for all seat types
• independent, parallel testing of two seats – double tester
OsCAR smart G4
• ideal for use during development, testing and series production
• modular and scalable EOL testing platform
• configurable to customer specifications
• intuitive operating concept
• high test coverage
• mechanical and electrical function test
• optical test/contour measurement
• available as a 1-channel solution
• can be used as a desktop solution
• compact design, only 10U
OsCAR nano G4
• use in development, testing and series production
• modular and scalable EOL testing platform
• configurable to customer specifications
• intuitive operating concept
Cobot
Many monotonous, recurring, manual activities can be
completed with a cobot to significantly increase the
degree of automation. Coby complements the OsCAR test
system and can also be integrated into test systems from
other suppliers.
• the following tasks can be automated:
• constant force actuation of buttons (lordosis, massage, seat
adjustment switch)
• adjustment of electric and manual seats to all end points
• application on occupancy detection tools (e.g. Body Sense, SBR
weight)
• insertion and detachment of belt buckle
*GÖPEL electronic takes care of all steps for integration into your production and
test environment.
Seat test systems Automotive Test Solutions 12
Electromobility
As experienced specialists in automotive electronics, we GÖPEL Electronic Test Solutions for Electromobility:
support you in your developments in the field of electric • Powertrain - power supply and battery in high-voltage range (400 - 800 V)
vehicles. Our testing systems and solutions are tailored to • Interior - dashboard, instrumentation, seats, power windows, tailgate, etc.
your specific requirements, both for prototypes and series • In-vehicle networks, LVDS applications and driver assistance systems
production.
Function test
• voltage range up to 1000 V DC
• current range up to 800 A DC
• battery simulation 800 V DC up to 30 kW
• 1400µF capacitive load as load connection
• switching matrix for insulation test
• rest bus simulation over all vehicle bus systems
• crash shutdown simulation
Calibration function
• current comparison +/- 1 A to +/- 600 A with an accuracy of 0.002 %
Function test
• voltage range up to 1000 V DC
• current range up to 800 A DC
• battery charging and discharging
• power pulse test
• equipotential bonding measurements
• crash shutdown simulation
• HV Interlock test
• Insulation monitoring device test
• voltage measurement
• verify state of charge (SOC)
Software
Net2Run Configurator
Creation of restbus simulations
• efficient tool for creating complex restbus simulations for
heterogeneous vehicle networks
• supports automotive bus systems CAN/CAN FD, LIN, FlexRay and
Ethernet based on signals and PDUs in accordance with AUTOSAR
• configuration based on vehicle databases (*.dbc, *.ldf, *.xml, *.arxml)
• enables easy routing of signals or complete PDUs between buses
(gateway function) and simple rest bus simulations on individual bus
systems
• user-friendly user interface offers numerous functions for working with
conventional signals and special signals such as counters, checksums,
E2E protection and secure on-board communication (SecOC)
• supports Series 61 and Series 62 communication controllers
Net2Run IDE
Creation of on-board programs)