RUMAILA PROJECT

Document

Number: 0279STX-N-WM-PW01-QA-ITP-0001 Rev B01

Document
NR PWRI PHASE 1 – CONSTRUCTION INSPECTION & TEST PLAN
Title:

ProjectTitle: ENGINEERING, PROCUREMENT AND CONSTRUCTION FOR THE

PROVISION OF PRODUCED WATER RE-INJECTION PHASE 1 FACILITY

Tag No’s

(if applicable)

Contractor: Sae-A STX Entech Co., Ltd.

Contractor
H19201-PW01-QA-ITP-0001 Rev 01
Document No:

Seon 디지털 서명
자Seongjae Jo
DN: cn=Seongjae Jo,
o=Sae-A STX Entech,

gjae ou=BP PWRI Phase.1

PJT,
email=wangza1009@s

Jo
ae-a.com, c=<없
날짜: 2022.07.25
09:51:48 +03'00'

B01 Issued for Use 21/07/2022 Eswar reddy SJ JO BS CHUNG

A01 Issued for Review 25/03/2022 Eswar reddy SJ JO BS CHUNG

Rev. Revision Description Date Originated Reviewed Approved
 NR PWRI PHASE 1 – CONSTRUCTION
INSPECTION & TEST PLAN

Doc. No. 0279STX-N-WM-PW01-QA-ITP-0001 Rev B01

REVISION DESCRIPTION SHEET

Rev.
Para. Reason for Revision
No.
A01 All Issued for Review

Hold
Para. Description of Hold
No.
 NR PWRI PHASE 1 – CONSTRUCTION INSPECTION
& TEST PLAN

Rev A01

Doc. No. 0279STX-N-WM-PW01-QA-ITP-0001 Rev B01

DEFINITION OF INSPECTION AND TEST PLAN SYMBOLS

BP Iraq NV
COMPANY

Sae-A STX Entech Co., Ltd.

CONTRACTOR

GCMC General Construction and Management Contract

Points beyond which work shall not Proceed without formal approval
"H" – HOLD: by the appropriate Inspectorate .Achievement “H” point shall be
notified to the COMPANY by STX.

Points beyond which work may be proceed without formal document

"W" – WITNESS: approval by any of the inspectorate. Achievement of “W” points shall
be notified to the COMPANY by STX.

A point where STX or COMPANY may carry out surveillance of work in

"S" – SUREVEILLANCE: progress and documentation with no notification required by any party
and without amendment to the scheduled production program.

At this point a document shall be submitted to the appropriate

"R" – REVIEW:
inspectorate for review and approval.

Remarks:

Page 1 of 17
0279STX-N-WM-PW01-QA-ITP-0001 .
 NR PWRI PHASE 1 – CONSTRUCTION INSPECTION & TEST PLAN

ITP No. 0279STX-N-WM-PW01-QA-

Discipline: Mechanical Description of Work: ITP of Fabrication and Erection of Tank
ITP-0001-B01

Inspection and Acceptance

Activity Reference Document Signed/dated
Activity Description Inspection/Test Requirements Acceptance Criteria
No. (Specification/Procedure) STX STX ROO/ Quality Verification-
Construction QA/QC GCMC Drg/Checklist/GOC/ITR
0000BF-C-G0-G000-
• Check the Status of the drawing 0000BF-C-G0-G000-ME-SPC-0007
ME-SPC-0007 Approved
Drawing Register
1.0 Construction Drawings • Check the Latest Revision of Drawing API-650 H W R Documents/Drawings
API-650
• Visual Inspection of Received materials& API 650
Equipment Purchase Order & MIT Manufacturer or Lab Test
• Physical checking if required 0279STX-N-WM-PW01- Manufacturer or Lab
W R R/W certificates
2.0 Materials & Equipment • Review MTC-Data sheet & manufacturer QA-PRO-0010 (Material test certificates
Purchase order or MIT
Instruction catalogue. Control &Traceability
Procedure)
• Check the identification of Electrodes 0279STX-N-WM-PW01-QA-
Welding Consumable • Check the storage (Room Temp/Heating PRO-0011 (Welding Manufacturer’s Welding Consumable
tem/Holding etc.) ConsumableHandling W R R
3.0 Control Certificate Test Certificates
• Check & Monitor of Handling Electrodes procedure)
API 650/ASME SECIX/Approved
• Review and Check WPS Drawings API 650/ASME SEC
WPS & PQR.Witness for
4.0 Approved WPS • Review and Check Supporting PQR 0000BF-C-G0-G000-ME-SPC-0007 IX/Approved Drawing H W R/W
new Qualification.
• Check Qualified/Approved welder Approved Welder Qualification
Welder Certificates & ID certificate Procedure /API 650/ASME Sec IX API 650/ASME Sec IX H W H Qualified welder list
5.0 cards • Check Validity of certificates
• Check the Validity of Certification ASNT,SNT-TC-
• Check the Certificate approval Board as per API 650
1A/ASNT LEVEL II H R R Qualification certificates
6.0 NDE Operator Qualification Company spec ASME SEC V
AP1 650
Method of statements
--0279STX-N-WM-
API650
• Visual Inspection of weld seams PW01 -CM-MET-0001 Inspection Reports
000BF-C-G0-G000-
• Vacuum Box Testing of bottom welding API 650- Vacuum Box Test report
7.0 Tank Bottom Erection ME-SPC-0007
seams & sump weld Vacuum Box Procedure (0279STX- H W W RT Test Report
ASME Sec VIII UW51
• RT for Annular Butt weld joints N-WM-PW01-QA-PRO-0012) PT/MT Test Report
ASME sec VIII
• PT / MT for fillet Joints NDE Procedure (0279STX-N-WM- VB Test Report
Appendix 6 & 8
PW01-QA-PRO-0007)

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0279STX-N-WM-PW01-QA-ITP-0001 .B01
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 NR PWRI PHASE 1 – CONSTRUCTION INSPECTION & TEST PLAN

ITP No. 0279STX-N-WM-PW01-QA-

Discipline: Mechanical Description of Work: ITP of Fabrication and Erection of Tank
ITP-0001-B01

• Check the Plumb ness & Roundness Method of statement

• Check the peaking & banding Inspection Drawings API650
• Check the Vertical & Horizontal welding 0000BF-C-G0-G000-ME-SPC-0007 000BF-C-G0-G000- Inspection Reports
Top most 6TH & 7TH inspection NDE Procedure (0279STX-N-WM- ME-SPC-0007
8.0 shell Courseplate • RT of Horizontal Weld Joints between Top PW01-QA-PRO-0007) ASME Sec VIII H
Erection W S
most & immediate below course (including UW51(b)
Vertical seam intersection) ASME sec VIII
• PT/MT inspection of fillet weld of Top most Appendix 6 & 8
Course to Roof structures
9.0 The Tank Roof Cone • Check the Roof plate erection & welding Method of statement
Installation • Check Roof Nozzle Orientation, Fit up API 650 API 650
Drawings 0000BF-C-G0-G000-
&welding H W S Inspection Reports
0000BF-C-G0-G000-ME-SPC-0007 ME-SPC-0007
• Check the structure welding seam
• Check The Roof plate erection & weld
seams API 650
Method of statement
• Check Roof Nozzle orientation & fit up and 0000BF-C-G0-G000- Inspection Report
Drawings H W R
welding ME-SPC-0007
0000BF-C-G0-G000-ME-SPC-0007
• Check the Structure Weld seams
• Check the platform erection & welding
• Leak Test of Roof Seam Weld Vacuum Box Test procedure
(0279STX-N-WM-PW01-QA-PRO- API 650 , 8.6 H H H Leak Test report
0012)
10.0 Jacking system installation • Verify the capacity of Hydraulic pumps ,cylinders Method of statements --0279STX-N- Manufacturer
• Number of hydraulic cylinders required WM-PW01 -CM-MET-0001 Instructions H W S Manufacturer Instructions
• PLC programming Manufacturer Instructions
• Check the Plumb ness & Roundness
Tank Dimensional
• Check the peaking & banding Inspection Method of statement API650
Balance Shell course Report(Plumb ness &
• Check the Vertical & Horizontal welding Drawings 000BF-C-G0-G000-
Erection up to 2nd shell Roundness)
inspection 0000BF-C-G0-G000-ME-SPC-0007 ME-SPC-0007
course using jacking H W W Welding Inspection
• RT of Horizontal Weld Joints between 5 th NDE Procedure (0279STX-N-WM- ASME Sec VIII
11.0 method Report
Shell course (including Vertical seam PW01-QA-PRO-0007 UW51(b)
RT Inspection Report
intersection)
• Check the Plumb ness & Roundness Method of statement
• Check the peaking & banding Inspection Drawings API650 Tank Dimensional
• Check the Vertical & Horizontal welding 0000BF-C-G0-G000-ME-SPC-0007 000BF-C-G0-G000- Report(Plumb ness &
inspection NDE Procedure (0279STX-N-WM- ME-SPC-0007 Roundness)
• RT for Vertical welding seam PW01-QA-PRO—0007) ASME Sec VIII H W W Welding Inspection
First Shell Course plate • Check inside & outside fillet welding with UW51(b) Report
12.0
Erection bottom plate in all stages ASME sec VIII RT Inspection Report
• PT/MT of inside & outside fillet weld with Appendix 6 & 8 PT/MT Inspection Report
bottom plate
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 NR PWRI PHASE 1 – CONSTRUCTION INSPECTION & TEST PLAN

ITP No. 0279STX-N-WM-PW01-QA-

Discipline: Mechanical Description of Work: ITP of Fabrication and Erection of Tank
ITP-0001-B01

• Check Nozzle Fit up & Orientation Method of statement

API650
• RT Inspection of Butt Joints Drawings
000BF-C-G0-G000-
• Check the Bolt Hole direction 0000BF-C-G0-G000-ME-SPC-0007
ME-SPC-0007
Inspection Report
13.0 Shell Nozzles Erection • Check the Flange face & Gaskets are free NDE Procedure (0279STX-N-WM-
ASME Sec VIII UW51
H W R/W RT film & Report
from any damage & weld spatters PW01-QA-PRO-0007 Pneumatic Test Report
ASME sec VIII
• Pneumatic test of Reinforced Pad plate Pneumatic Test Procedure(0279STX-
Appendix 6 & 8
N-WM-PW01-QA-PRO-0013)
• No.of thermocouples & location. Post Weld Heat Treatment
API650 , 5.7.4
• Temperature recorder Procedure (0279STX-N-
000BF-C-G0-G000- PWHT Report
14.0 Post Weld Heat Treatment • Holding time. WM-PW01-QA-PRO-0014)
ME-SPC-0007
H W R
Chart Recorder.
• Calibration / Certificates. 0000BF-C-G0-G000-ME-SPC-0007

• Visual Inspection of Weld seams Method of statement

• Check the position as per drawing Drawings API650
• PT / MT for removed temporary 0000BF-C-G0-G000-ME-SPC-0007 0000BF-C-G0-G000-
Inspection report
Structural Attachments attachments NDE Procedure (0279STX-N-WM- ME-SPC-0007 H W R
15.0 PT/MT Report
PW01-QA-PRO-0007) ASME Sec VIII
,Appendix 6 &8

• Visual Inspection (pressure gauge, Liquid of PT/vacuum Box Testing (0279STX-

API650
soap, tell-tale hole etc. N-WM-PW01-QA-PRO-0007)/
ASME Sec VIII
Leak Testing of Shell to • Penetrant / Oil leak testing after root pass (0279STX-N-WM-PW01-QA-PRO-
,Appendix 6 &8
bottom Plate welding. 0012) H H W Leak Test Report
16.0 0000BF-C-G0-G000-
and reinforcement pad • Temperature / Time duration Leak Test Procedure (0279STX-N-
ME-SPC-0007
• Calibration / Certificates WM-PW01-QA-PRO-0015)
0000BF-C-G0-G000-ME-SPC-0007
• Check the Installation as per approved 0000BF-C-G0-G000-ME-SPC-0007
drawings and fit up Approved Drawing API650
• Visual Inspection of weld Joints API 650 0000BF-C-G0-G000-
Drain Sump &Internal Pipe Inspection Report
17.0 • PT/MT Checking for all sump flange welds PT/MT Procedure (0279STX-N- ME-SPC-0007 H H W
Installation PT/MT Report
at different weld steps. WM-PW01-QA-PRO-0007) ASME Sec VIII
,Appendix 6 &8

0000BF-C-G0-G000-ME-SPC-0007
• Ensure all welded lugs and brackets for
Approved Drawing
erection purpose has been removed. API650
API 650
Ensure PT applied after Temporary 0000BF-C-G0-G000-
Internal Mechanical PT/MT Procedure (0279STX-N- Check List
attachment Removal ME-SPC-0007 H H S
18.0 Completion WM-PW01-QA-PRO-0007) PT/MT Report
• Ensure all the internal work has been ASME Sec VIII
completed as per approved drawings ,Appendix 6 &8

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 NR PWRI PHASE 1 – CONSTRUCTION INSPECTION & TEST PLAN

ITP No. 0279STX-N-WM-PW01-QA-

Discipline: Mechanical Description of Work: ITP of Fabrication and Erection of Tank
ITP-0001-B01

• Check all the A punch Items are closed Method of Statement

API650
• Check all the NDT are completed and Check list Master Punch list
0000BF-C-G0-G000-
Pre Test Walk Down Approved Drawing H H H NDT clearance
19.0 ME-SPC-0007
• All Pre Test ITRs are completed & approved 0000BF-C-G0-G000-ME-SPC-0007 Check List
• Check Tank inside cleaned “ Broom Clean”
• Leak Test Inspection Hydro Test Procedure (0279STX- API650
Leak Test Report
• Internal Bottom Elevation Inspection N-WM-PW01-QA-PRO-0006) 0000BF-C-G0-G000-
H H W Settlement Reading
20.0 Hydro Static Testing of Tank
• Foundation Settlement Survey Drawing ME-SPC-0007
Observation Report
• Verify Draining & draying has been API650
completed as per Procedure Hydro Test Procedure (0279STX- 0000BF-C-G0-G000-
Draining water H H S Check List
21.0 • Final Inspection N-WM-PW01-QA-PRO-0006) ME-SPC-0007

• Verify All GOC Completed API650

• GOC Hand over 0000BF-C-G0-G000-ME-SPC-0007 0000BF-C-G0-G000-
H H H GOC Documents
22.0 Documentation
• Tank is Ready for Commissioning ME-SPC-0007

Page 5 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

Nozzle Orientation Check List

Tank No: Location: Form No: QCR-ITP-10-01

Nozzle No Size Drawing (Required) Inspection (Actual) Remarks

Location Height Length Location Height Length

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 6 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

WELD SUMMARY SHEET FOR TANK

Tank No: Location: Form No: QCR- ITP-10-02

Drawing Joint NDE WPS No Welder Visual Inspection UT MPI/DPI RAD PWHT Comments
No Report No
No ACC REJ ACC REJ ACC REJ ACC REJ ACC REJ

Weld Categories P-Shop Weld F- Fillet Weld R1- First Repair R2- 2nd Repair RW-Re weld
STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 7 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

VISUAL INSPECTION FOR INSTALLATION

Tank No: Location: Form No: QCR-ITP-10-03

Drawing No: WPS

Description:

Plate No: Peaking & Banding Tolerance Actual Deviation Plate No: Peaking & Banding Tolerance Actual Deviation

1st Plate 7th Plate

2nd Plate
3rd Plate
4th Plate
5th Plate
6th Plate
Comments:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 8 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

DIMENSIONAL INSPECTION REPORT

Tank No: Location: Form No: QCR-ITP-10-04

No Check Tank height Not Exceed Tank Plumb ness Tank Tank Roundness Remarks
Points Course Up Point Down Deviation Radius Radius Actual Value
Point Tolerance Actual Radius Deviation

Observation/Comments:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 9 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

VACUUM BOX TEST REPORT

Tank No: Location: Form No: QCR-ITP-10-05

Drawing No Test location

Gauge Pressure (Kpa) Welding process
Holding Time (S) Operator Name
Description:

Repair Defects, If Any:

Observation/Comments:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 10 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

PNEUMATIC TEST REPORT

Tank No: Location: Form No: QCR- ITP-10-06

Test Medium

Test Pressure Range Duration (Minute)

Inspection:

The Following Weld joints are inspected by injecting air and applying soap solution on weld

Nozzle Name & No Date of Test Result Remarks

Observation/Comments

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

TANK ROOF INSPECTION REPORT

Tank No: Location: Form No: QCR- ITP-10-07

Test Medium

Test Pressure Range Duration (Minute)

Inspection:

Observation/Comments:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

LEAK TESTING AND SETTLEMENT OBSERVATION

Tank No: Location: Form No: QCR-ITP-10-08

Test Medium Type of Test

Start Time Finish Time Duration (Minute)

Inspection:
No Water Leve Observed Settlement Value for Each position (mm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 0% Height
2 25% Height
3 50% Height
4 75% Height
5 100% Height
6 Full of water
after 24 Hour
7 Empty of Test
water

Observation/Comments:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 13 of 17
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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

INTERNAL BOTTOM ELEVATION MEASUREMENT INSPECTION REORT

Tank No: Location: Report Number: QCR-ITP-10-09

Drawing No: Inspection Date

Diametrical line Inspection Position

no ( Measurement are made intervals of 3m (10ft) measured on diametrical lines across the Tank)
1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
2
3
4
5
6
7
Remarks:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

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 INSPECTION TEST PLAN FOR FABRICATION AND ERECTION OF TANKS

SHELL NOZZLE FIT UP INSPECTION REPORT

Tank No: Location: Report Number: QCR-ITP-10-10

Drawing Number

Nozzle Name Nozzle No Date of Result Remarks

Inspection

Remarks:

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

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 INSPECTIONTEST PLAN FOR FABRICATION AND ERECTION OF TANKS

CHECK LIST (RELEASE FOR HYDRO TEST)

Tank No: Location: Report No: QCR-ITP-10-11

Sl. No Examination Content Yes/No N/A Remarks

01 VE for Bottom & Annular Plate Welding

02 VE for Shell plate Horizontal & vertical welding

03 NDT has been completed of all welding works

04 Plumpness and roundness have been inspected

05 Deviation ( peaking & Banding) have been inspected for shell

plate welding

06 Leak Test (oil Test) have been completed inside root welding
of first course fillet joints
07 PT for finished welding 1st Course fillet joints

08 Dimension and Orientation of shell nozzles have been

inspected

09 RT have been done and ACC for shell Nozzles

10 Pneumatic Testing for Reinforcement pad plates of shell

Nozzles

11 Dimension & Orientation of Roof nozzles have been

inspected
12 Inside of all Roof and fittings down up to 1.5 m below top of
upper shell strike painting have been inspected and ACC

13 VB Test for Bottom plates welding have been Done and

accepted.

14 RT for Butt weld joints of Annular welding have been done

and completed

15 100% RT of Butt weld Joints of Draw off sump have been

Done and Accepted

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 INSPECTIONTEST PLAN FOR FABRICATION AND ERECTION OF TANKS

16 100% PT of Fillet welds of Draw off sumps have been and

Accepted

17 Base plate of Flare Line Supports have been Done and ACC

18 Base Plates of Stair way have been with Shell Plates

19 Base Plates of Foam chamber plat form and ladder have

been welding with shell plates
20 Anchor Bolts Mounting chair have been welding with shell
plates

21 Base Plates of foam piping and fire water piping have been
welding with shell plates

22 Grounding Leg have been installed and welded with shell

plates
23 Base plate of floating suction of piping have been welding
with bottom plates
24 Walk way have been installed and welding completed

25 Inside of Tank have been completed

26 Temporary water filling pipe line have installed completely

27 All the Punch Points “ A” completed B/F hydro test

28 All the punch points “ B” completed A/F hydro test
29 Water draining Arrangements are completed
30 All the Pre-test ITRs are completed & Sign off by Client

STX REPRESENTATIVE: ROO/GCMC REPRESENTATIVE:

Name: Name:

Signature: Signature:

Date: Date:

Page 17 of 17
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