Product Selector

Industrial Adhesive, Sealant and

Functional Coating Solutions

Issue 3
 Introduction

Henkel – your expert for industrial adhesive, sealant and functional coating solutions
Nowadays, if you want to create added value, an excellent product portfolio simply is not good enough. You need a
partner who understands your business and your products, who develops new production techniques, optimises your
processes together with you and designs tailor-made system solutions.
A partner who can make a real contribution to long-lasting value creation for you
Henkel – the worldwide market leader in adhesives, sealants and functional coatings. Get access to our unique and
comprehensive product portfolio, benefit from our expertise and guarantee your highest process reliability. The General
Industry Business fulfils specific industry and maintenance needs from one source.

Henkel’s LOCTITE is the trusted choice Henkel’s TECHNOMELT is the leading

for engineering, high-performance adhesive, choice for hot melt adhesives designed for
sealant and coating solutions. optimum results in our customers’ production
processes and finished products.

Henkel’s BONDERITE is the premier Henkel’s TEROSON is the driving brand for
brand for surface technology and process bonding, sealing, coating and reinforcing
solutions that creates competitive in automotive body, vehicle repair and
advantage across the industrial maintenance (VRM) applications and industrial
manufacturing marketplace. assemblies.

Partner Innovation
šExperienced sales and technical engineers available šAdvanced solutions to increase your innovation power,
around the clock reduce your costs and improve your processes
šExtensive technical support and certified testing šNew industry standards in sustainability and health and
methods to provide the most effective and reliable safety in your processes
solutions šConstant flow of new product design opportunities
šAdvanced training programmes tailored to your specific šOngoing optimisation of development and production
needs to help you become the expert processes
šStrong distribution network ensuring a high level of
worldwide product availability
šCost savings and process improvements for your
operations

2
 Henkel’s product portfolio across the entire value chain
Henkel offers you more than state-of-the-art adhesive, sealant and functional coating products. We give you access
to our unique expertise covering the entire value chain. So whatever you build, assemble, repair and maintain, you
can count on our engineering solutions, complemented by expert technical advice and training, to deliver the best
results for your industry needs:
šImprove overall manufacturing processes
šReduce costs
šEnhance product performance
šIncrease reliability

Technical
Cleaning Pre-Treatment Bonding
Consultancy

Filling
Sealing Coating Lubricating Expert Training
& Protecting

Technology Brands
šAccess to a complete product portfolio delivering šThe preferred global brands for high-performance
superior performance across a wide range of adhesive, sealant and functional coating solutions in
applications industrial manufacturing and maintenance
šProducts designed and tested to meet the specific šTrusted Henkel brands are known all over the world for
challenges of your industry proven high reliability and performance
šState-of-the-art technologies and sustainable products
delivering more value at a reduced ecological footprint
šEverything from standard to customised equipment
offering fast, precise and cost-effective system solutions

3
 Table of Contents

Engineering Applications

6 Threadlocking Adhesives

12 Thread Sealants

18 Gasketing Products

24 Retaining Compounds

Bonding

30 Instant Adhesives

38 Light Cure Adhesives

46 Hotmelt Adhesives

52 Solvent-Based / Water-Based Adhesives

Structural Bonding

54 Structural Bonding

56 Epoxies

60 Acrylics

64 Polyurethanes

70 Industrial Sealants / Adhesives

72 Silicones

76 Silane Modified Polymers

80 Butyls

Filling & Protecting and Coating

84 Casting Resins

90 Acoustic Coatings

92 Metal-Filled Compounds

96 Concrete Repair and Chocking

100 Surface Coatings

4
Cleaning

108 Cleaning

110 Parts and Hand Cleaning

112 Industrial Cleaners

114 Cleaning, Protecting and Specialities

116 Cleaners – Heavy-Duty Maintenance Cleaners

Lubricating

120 Lubrication

122 Anti-Seizes

124 Greases

126 Dry Films and Oils

Pre-Treatment

128 Surface Preparation and Emergency Repair

130 Surface Preparation

134 Emergency Repair

136 Metal Pre-Treatment and Functional Coatings

144 Mould Release Agents

Equipment

152 Equipment

152 Manual Hand-Held Applicators

154 Manual Dispensers

156 Semi-Automatic Dispensing Systems

158 Hand-Held Dispensing Systems

160 Light Curing Equipment

162 Accessories

164 Index

5
 Threadlocking Adhesives
Locking of Threaded Fasteners

Why use a LOCTITE threadlocker?

LOCTITE threadlocking products prevent self-loosening and secure any threaded fastener against
vibration and shock loads. They are easy-flowing liquids which completely fill the gaps between
mating threads. When used to assemble threaded fasteners, LOCTITE threadlockers permanently
secure threaded assemblies and eliminate fretting corrosion.

LOCTITE Threadlockers are superior to traditional mechanical

locking methods
šMechanical devices, e.g. split pins and tab washers; Only used to prevent the loss of nuts and bolts
from loosening.
šFriction devices: Add to absolute elasticity and/or increase friction; but will not ensure permanent
threadlocking under dynamic loads
šLocking devices, like tooth flanged and ribbed flanged bolts, nuts and washers: prevent
self-loosening, but are expensive and need larger flange-bearing surfaces which may lead to
surface damage.
LOCTITE threadlockers are single-component liquid and semi-solid adhesives. They cure at room
temperature to a hard solid thermoset plastic when applied between steel, aluminium, brass and
most other metal surfaces. They cure in the absence of air. The adhesive completely fills the gaps
between mating threads to lock threads and joints.

Advantages of LOCTITE threadlockers as compared to traditional mechanical locking devices

šPrevent unwanted movement, loosening, leaks and corrosion
šResist vibration
šSingle-component – clean and easy to apply
šCan be used on all sizes of fasteners – reduce inventory costs
šSeal threads – allow through-hole tapping

Low Strength Medium Strength

Choose the right LOCTITE

threadlocker for your
application
LOCTITE threadlockers are available in Removable with standard hand tools, good Removable with hand tools, but more difficult
varying viscosities and strengths and can be for adjustment screws, calibration screws, to disassemble; good for machine tools and
used for a wide range of applications. meters and gauges, for thread size up to presses, pumps and compressors, mounting
M80. bolts, gear boxes, for thread size up to M80.

6
 Bonding

Surface Preparation
Correct surface preparation is the most important factor to ensure the total success of any adhesive
performance.
šDegrease, clean and dry threads prior to applying the adhesive – use LOCTITE SF 7063 (see
Cleaning on page 110)
šIf the parts were in contact with aqueous washing solutions or cutting fluids which leave a
protective layer on the surface, wash with hot water
šIf the adhesive is applied below 5°C, pre-treatment with LOCTITE SF 7240 or LOCTITE SF 7649 is
advised (see Surface Preparation on page 133)
šFor locking of plastic fasteners: see Instant Adhesives on pages 30 – 37

Dispensing Equipment
Semi-Automatic Dispensing Equipment
LOCTITE 97009 / 97121 / 97201
LOCTITE Semi-Automatic Dispensing Equipment combines a controller and reservoir into a single
unit for valve dispensing of many LOCTITE Threadlockers it provides digital timing control and is
equipped with low level sensing. Pinch Valve is suitable for stationary or hand-held mode. The
reservoirs are large enough to accept up to 250ml bottles.

97009 / 97121 / 97201

Hand-Held Applicator
LOCTITE 98414 Peristaltic Hand Pump, 50ml bottle
LOCTITE 97001 Peristaltic Hand Pump, 250ml bottle
These hand-held applicators mount easily on any anaerobic LOCTITE 50ml or 250ml bottle
converting the bottle into a portable dispenser. They are designed to dispense at any angle in
drop sizes from 0.01 to 0.04ml, without leaks or product waste (suitable for viscosities up to
2,500 mPa·s).

97001 / 98414

For information on semi or fully automatic dispensing equipment, available valves, spare parts, accessories and dispensing tips, please
refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

High Strength Wicking Non-Liquids (Semi Solid)

Very difficult to disassemble with standard Very difficult to disassemble with standard Medium and high strength semi-solid
hand tools; may require localised heat for hand tools; may require localised heat Threadlocker Sticks that can be used on
removal. Good for permanent assemblies on for removal. For preassembled fasteners, thread size up to M50. Removable with
heavy equipment, studs, motor and pump instrumentation or carburettor screws. standard hand tools.
mounts, for thread size up M80.

7
 Threadlocking Adhesives
Product Table

Are the metal parts already assembled?

Yes

Wicking grade

Medium / High Low

Liquid Liquid

LOCTITE LOCTITE
Solution
290 222

Functional strength after1 3 hr 6 hr

Breakaway torque M10 bolts 10 Nm 6 Nm

Service temperature range -55°C to +150°C -55°C to +150°C

Pack sizes 10ml, 50ml, 250ml, 2 ltr 10ml, 50ml, 250ml

Equipment2 97001, 98414 97001, 98414

LOCTITE 290 LOCTITE 222

Handy Hints šIdeal for locking preassembled šIdeal for low-strength
šDegrease, clean and dry surfaces prior to applying the fasteners, e.g. instrumentation threadlocking of adjusting
adhesive – use LOCTITE SF 7063 (see Cleaning on page 110) screws, electrical connectors screws, countersunk head
šIf the adhesive is applied below 5°C, pre-treatment with and set screws screws and set screws
LOCTITE SF 7240 or LOCTITE SF 7649 is advised (see Surface šGood on low-strength metals
Preparation on page 133) which could break during
šFor plastic part(s) please refer to Instant Adhesives on pages 30 – 37 disassembly, e.g. aluminium
or brass
P1 NSF Reg. No.: 123002

1 Typical value at 22°C

8 2 For detailed information see pages 152 – 163
 Bonding

No

What strength do you require?

Medium High

Liquid Liquid Liquid Liquid

LOCTITE LOCTITE LOCTITE LOCTITE

243 2400 270 2700

2 hr 2 hr 3 hr 3 hr

26 Nm 20 Nm 33 Nm 20 Nm

-55°C to +180°C -55°C to +150°C -55°C to +180°C -55°C to +150°C

10ml, 50ml, 250ml, 2 ltr 5ml, 50ml, 250ml 10ml, 50ml, 250ml 5ml, 50ml, 250ml

97001, 98414 97001, 98414 97001, 98414 97001, 98414

LOCTITE 243 LOCTITE 2400 LOCTITE 270 LOCTITE 2700

šWorks on all metals, including šLeading in health and safety šSuitable for all metal šLeading in health and safety
passive substrates (e.g. šNo hazard symbols, risk or fasteners, including stainless šNo hazard symbols, risk or
stainless steel, aluminium, safety phrases steel, aluminium, plated safety phrases.
plated surfaces) š“White” Material Safety Data surfaces and chrome-free š“White” Material Safety Data
šTolerates slight contamination Sheet – no entries in sections coatings Sheet – no entries in sections
of industrial oils, e.g. engine 2, 3, 15 and 16 of MSDS acc. šTolerates slight 2, 3, 15 and 16 of MSDS acc.
oils, corrosion prevention oils to (EC) No. 1907/2006 – contaminations of industrial to (EC) No. 1907/2006 –
and cutting fluids ISO 11014-1 oils, e.g. engine oils, corrosion ISO 11014-1
šPrevents loosening on šExcellent chemical and prevention oils, cutting fluids šExcellent chemical and
vibrating parts, e.g. pumps, thermal resistance of cured šIdeal for permanently locking thermal resistance of cured
gear boxes or presses product studs on engine blocks and product
šPermits disassembly with šTo be used where regular pump housings šFor applications where
hand tools for servicing disassembly with hand tools šTo be used if regular removal disassembly is not required
P1 NSF Reg. No.: 123000 for servicing is required for maintenance is not WRAS Approval (BS 6920):
WRAS Approval (BS 6920): required 1104508
1104507 P1 NSF Reg. No.: 123006

9
 Threadlocking Adhesives
Product List

Max. Service
Chemical Breakaway
Product Colour Fluorescence thread temperature Strength Thixotropy
basis torque
size range

LOCTITE 221 Purple Yes M12 -55°C to +150°C Low 8.5 Nm No

LOCTITE 222 Purple Yes M36 -55°C to +150°C Low 6 Nm Yes

LOCTITE 241 Blue opaque Yes M12 -55°C to +150°C Medium 11.5 Nm No

LOCTITE 242 Blue Yes M36 -55°C to +150°C Medium 11.5 Nm Yes

LOCTITE 243 Blue Yes M36 -55°C to +180°C Medium 26 Nm Yes

LOCTITE 245 Blue Yes M80 -55°C to +150°C Medium 13 Nm Yes

LOCTITE 248 Stick Blue Yes M50 -55°C to +150°C Medium 17 Nm –

LOCTITE 262 Red Yes M36 -55°C to +150°C Medium/high 22 Nm Yes

LOCTITE 268 Stick Red Yes M50 -55°C to +150°C High 17 Nm –

LOCTITE 270 Green Yes M20 -55°C to +180°C High 33 Nm No

Methacrylate
LOCTITE 271 Red Yes M20 -55°C to +150°C High 26 Nm No

LOCTITE 272 Red-orange No M36 -55°C to +200°C High 23 Nm Yes

LOCTITE 275 Green Yes M80 -55°C to +150°C High 25 Nm Yes

LOCTITE 276 Green Yes M20 -55°C to +150°C High 60 Nm No

LOCTITE 277 Red Yes M36 -55°C to +150°C High 32 Nm Yes

LOCTITE 278 Green No M36 -55°C to +200°C High 42 Nm No

LOCTITE 290 Green Yes M6 -55°C to +150°C Medium/high 10 Nm No

LOCTITE 2400 Blue Yes M36 -55°C to +150°C Medium 20 Nm Yes

LOCTITE 2700 Green Yes M20 -55°C to +150°C High 20 Nm No

LOCTITE 2701 Green Yes M20 -55°C to +150°C High 38 Nm No

10
 Bonding

Fixture time
Fixture time Fixture time
Viscosity stainless Pack sizes Comments
steel brass
steel

100 – 150 mPa·s 25 min. 20 min. 210 min. 250ml Low strength, low viscosity, small threads

10ml, 50ml,
900 – 1,500 mPa·s 15 min. 8 min. 360 min. Low strength, general purpose
250ml

100 – 150 mPa·s 35 min. 12 min. 240 min. 250ml Medium strength, low viscosity, small threads

800 – 1,600 mPa·s 5 min. 15 min. 20 min. 250ml Medium strength, medium viscosity, general purpose

10ml, 50ml,
1,300 – 3,000 mPa·s 10 min. 5 min. 10 min. Medium strength, general purpose
250ml, 2 ltr

5,600 – 10,000 mPa·s 20 min. 12 min. 240 min. 50ml, 250ml Medium strength, medium viscosity, large threads

Medium strength, positioning; maintenance, repair and

Semi-solid 5 min. – 20 min. 19g
overhaul

1,200 – 2,400 mPa·s 15 min. 8 min. 180 min. 250ml Medium/high strength, general purpose

Semi-solid 5 min. – 5 min. 9g, 19g High strength, positioning; maintenance, repair and overhaul

10ml, 50ml,
400 – 600 mPa·s 10 min. 10 min. 150 min. High strength, general purpose
250ml
Not available in
400 – 600 mPa·s 10 min. 5 min. 15 min. High strength, low viscosity
the U.K.

4,000 – 15,000 mPa·s 40 min. – – 50ml, 250ml High strength, high temperature resistant

50ml, 250ml,
5,000 – 10,000 mPa·s 15 min. 7 min. 180 min. High viscosity, high strength, large threads
2 ltr

380 – 620 mPa·s 3 min. 3 min. 5 min. 50ml High strength, especially for nickel surfaces

6,000 – 8,000 mPa·s 30 min. 25 min. 270 min. 50ml High viscosity, high strength, large threads

2,400 – 3,600 mPa·s 20 min. 20 min. 60 min. 50ml, 250ml High strength, high temperature resistant

10ml, 50ml,
20 – 55 mPa·s 20 min. 20 min. 60 min. Medium/high strength, wicking grade
250ml, 2 ltr
5ml, 50ml,
225 – 475 mPa·s 10 min. 8 min. 10 min. Medium strength, no labelling, white MSDS
250ml
5ml, 50ml,
350 – 550 mPa·s 5 min. 4 min. 5 min. High strength, no labelling, white MSDS
250ml
10ml, 50ml,
500 – 900 mPa·s 10 min. 4 min. 25 min. High strength, especially for chromated surfaces
250ml, 1 ltr, 2 ltr

11
 Thread Sealants
Sealing of Threaded Components

Why use a LOCTITE thread sealant?

LOCTITE thread sealants, available in liquid form or as sealing cord, prevent leakage of gases and
liquids. Designed for low and high pressure applications, they fill the space between threaded parts
and provide an instant, low pressure seal. When fully cured, they seal to the burst strength of most
pipe systems.

LOCTITE sealants are much superior to traditional sealant types

šSolvent-based sealing compounds: Shrink during cure as solvents evaporate. Fittings must be
re-torqued to minimise voids. They lock the assembly by a combination of friction and deformation.
šPTFE tape: Lubricates, allowing fittings to loosen under dynamic loads and resulting in loss of
clamping force and leakage. Dynamic loads may accelerate creep, causing leakage over time.
The lubricating effect of PTFE frequently results in over-tightening of fasteners, adding stress or
causing breakage of parts. Application requires good professional skills to avoid stressing fittings
or castings.
šHemp & Paste: Slow to apply and require a lot of expertise, messy to use, and interfere with the
torque needed to obtain the correct pre-stress. Frequently require re-work to achieve a 100% seal
of the assembly.

Advantages of LOCTITE thread sealants as compared to traditional sealant types

šSingle component – clean and easy to apply
šDo not creep, shrink or block systems
šCan be used on any size of pipe fitting
šReplace all types of tape and hemp/paste sealants
šThe seal resists vibration and shock loads
šGrades with several approvals, e.g. LOCTITE 55 Sealing Cord: Potable water (KTW) and Gas (DVGW) approvals
šProtect mated threaded areas against corrosion

Anaerobic
Technology
Choose the right LOCTITE thread sealants for your LOCTITE anaerobic thread
application sealants cure in the absence of
air and by contact with metals
Sealants must be chosen for reliable long term sealing
when confined within the threads
performance. Pipes must remain leak free under the severest
of pipe connections.
vibration, chemical attack, heat or pressure surges. When choosing
a thread sealant, the substrates to be sealed are a key criterion. Are Application area
we dealing with plastic threads, metal threads or a combination of Any type of metal fittings.
both? Plastic threads usually require a different sealant than metal
threads. The following explanations should help you identify which
technology should be selected for each type of pipe fitting material:

12
 Sealing

Surface Preparation
Correct surface preparation is the most important factor to assure the total success of any sealant performance.
Without suitable surface preparation, LOCTITE thread sealing applications can fail.
šDegrease, clean and dry surfaces prior to applying the sealant – use LOCTITE SF 7063 (See Cleaning – page
110)
šIf anaerobic sealants are applied below 5°C, pre-treatment with Activator LOCTITE SF 7240, LOCTITE SF 7471
or LOCTITE SF 7649 is required
šFor Sealing Cord LOCTITE 55: Clean parts with LOCTITE SF 7063 and roughen smooth threads

Dispensing Equipment
Anaerobic Sealants
LOCTITE anaerobic sealants can be applied by hand or with automatic or semi-automatic equipment. Excess
material can be wiped away.

Hand-Held Applicator
LOCTITE 98414 Peristaltic Hand Pump with stand for the LOCTITE 50ml bottle, and LOCTITE 97001 Peristaltic
Hand Pump for the LOCTITE 250ml bottle. They are designed to dispense at any angle in drop sizes from 0.01 to
0.04 ml with viscosities up to 2,500 mPa·s, without dripping or product waste.

97001 / 98414
LOCTITE 97002 Pneumatic Cartridge Dispenser
Hand-held unit for 300ml cartridges and 250ml squeeze tubes. With integrated pressure regulator and quick
pressure relief valve. No run-on.

For information on semi- or fully automatic dispensing equipment, available valves, spare parts,
accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

97002

Silicone Sealing Cord – LOCTITE 55

Technology Technology
LOCTITE silicone thread sealant LOCTITE 55 sealing cord is a
polymerises at room temperature, non-curing, coated multifilament
reacting with ambient moisture cord that seals out water, gas
(RTV = Room Temperature and most industrial oils. (Potable
Vulcanising). water (KTW) and gas (DVGW)
Application area approvals).
Ideal for use on threaded plastic Application area
or plastic/metal substrate Recommended for sealing metal
combinations. and plastic tapered threads.
LOCTITE 55 allows for post assembly adjustments.

13
 Thread Sealants
Product Table

Are the parts metal or plastic?

Metal, plastic or a combination of both

Do you need to make post assembly adjustments?

Yes No Fine

Cord Gel Liquid

LOCTITE LOCTITE LOCTITE

Solution
55 SI 5331 542

Substrate to be sealed Metal, plastic or both Metal, plastic or both Metal

Maximum pipe size Tested to 4" 3" 3/4"

Disassembly strength Low Low Medium

Instant low pressure seal Yes (full pressure) Yes No

Service temperature range -55°C to +130°C -50°C to +150°C -55°C to +150°C

Pack sizes 50m, 150m cord 100ml 10ml, 50ml, 250ml

Equipment1 – – 97001, 98414

LOCTITE 55 LOCTITE SI 5331 LOCTITE 542

Handy Hints šGeneral purpose, threaded šIdeal for use on threaded šIdeal for fine threads as used
šDegrease, clean and dry pipe and fitting sealant plastic or plastic/metal fittings in hydraulic, pneumatic &
surfaces prior to applying šNon-curing, immediate, full carrying hot or cold water general fittings
the adhesive – use pressure seal e.g. industrial and agricultural DVGW approval (EN 751-1):
LOCTITE SF 7063 (see šFor a quick, easy and reliable plastic water pipe systems or NG-5146AR0855
Cleaning on page 110) seal drainage systems
šIf the anaerobic sealant WRAS listed, meets BS 6920 WRAS listed, meets BS 6920
(LOCTITE 542, 561, for potable water: 0808533 for potable water: 0706521
572, 577 or 586) is applied DVGW/KTW approval for gas DVGW approval, tested in
below 5°C, pre-treatment and potable water accordance with EN 751-1
with LOCTITE SF 7240 or Tested in accordance with P1 NSF Reg. No.: 123620
LOCTITE SF 7649 is advised EN 751-2 Class ARp and DIN
(see Surface Preparation on 30660 Certified to NSF/ANSI,
page 133) Standard 61

1 For detailed information see pages

14 152 – 163
 Sealing

Metal

Are the threads fine or coarse?

Medium Coarse

Gel Gel Gel Gel

LOCTITE LOCTITE LOCTITE LOCTITE

586 577 5776 5400

Metal Metal Metal Metal

2" 3" 3" 3"

High Medium Medium Medium

No Yes Yes Yes

-55°C to +150°C -55°C to +150°C -55°C to +150°C -55°C to +150°C

Not available in the U.K. 50ml, 250ml, 2 ltr 50ml, 250ml 50ml, 250ml

97001, 98414 97002 97002 97002

LOCTITE 586 LOCTITE 577 LOCTITE 5776 LOCTITE 5400

šSlow curing, high strength šGeneral purpose sealant for all šGeneral purpose sealant for all šLeading in health and safety
sealant coarse metal threads coarse metal threads šNo hazard symbols, risk or
šEspecially suitable for copper šSuitable where a fast šSuitable where a fast cure safety phrases.
and brass fittings cure is required or at low is required or at low tem- š“White” Material Safety Data
temperatures, e.g. outdoor peratures, e.g. outdoor plant Sheet – no entries in sections
plant maintenance. maintenance. 2, 3, 15 and 16 of MSDS acc.
P1 NSF Reg. No.: 123001 šIdeal for drinking water to (EC) No. 1907/2006 – ISO
DVGW Approval (EN 751-1): applications up to 60 °C 11014-1
NG-5146AR0621 DVGW Approval (EN 751-1): šSlow curing, medium strength
WRAS Approval (BS 6920): NG-5146BU0527 thread sealant
0711506 WRAS Approval šExcellent chemical and
(BS 6920-1-2000) Reg. thermal resistance of cured
No.: 1208532 product
NSF/ANSI Standard 61

15
 Thread Sealants
Product List

Service
Fluores- Max. thread Disassembly Breakaway
Product Chemical basis Colour temperature
cence size strength torque
range

LOCTITE 55 PA Multifilament White No R4" -55°C to +130°C – –

LOCTITE 511 Methacrylate White to off-white No M80/R3" -55°C to +150°C Low 6 Nm

LOCTITE 542 Methacrylate Brown No M26/R3/4" -55°C to +150°C Medium 15 Nm

LOCTITE 549 Methacrylate Orange No M80/R3" -55°C to +150°C High 20 Nm

LOCTITE 561 Stick Methacrylate Orange No M80/R3" -55°C to +150°C Low 2 Nm

LOCTITE 567 Methacrylate Off-white No M80/R3" -55°C to +150°C Low 1.7 Nm

Opaque
LOCTITE 570 Methacrylate No M80/R3" -55°C to +150°C Low 5.5 Nm
silver brown

LOCTITE 572 Methacrylate White to off-white No M80/R3" -55°C to +150°C Medium 7 Nm

LOCTITE 577 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 11 Nm

LOCTITE 582 Methacrylate Blue Yes M56/R2" -55°C to +150°C Medium 8.5 Nm

LOCTITE 586 Methacrylate Red Yes M56/R2" -55°C to +150°C High 15 Nm

LOCTITE 5400 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 19 Nm

LOCTITE 5772 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 11 Nm

LOCTITE 5776 Methacrylate Yellow Yes M80/R3" -55°C to +150°C Medium 9 Nm

LOCTITE SI 5331 Silicone White No M80/R3" -55°C to +150°C Low 1.5 Nm

* For detailed information see www.loctite.co.uk

16 ** Measured with cone and plate equipment – corresponds with viscosity of LOCTITE 577 (based on Brookfield)
 Sealing

Viscosity Thixotropy Approval* Pack sizes Comments

Cord – DVGW, KTW, NSF 50m, 150m cord For plastic and metal, especially, gas and water pipes, non-curing

9,000 – 22,000 mPa·s Yes DVGW 50ml, 250ml For metal, low strength, general purpose

400 – 800 mPa·s No DVGW, WRAS 10ml, 50ml, 250ml For metal, especially hydraulic pipes

20,000 mPa·s Yes – 250ml For metal, high strength, slow curing

Semi-solid – NSF 19g Stick, for metal threads; maintenance, repair and overhaul

280,000 – 800,000 mPa·s Yes UL 50ml, 250ml, 2 ltr For metal, low strength, coarse threads

16,000 – 24,000 mPa·s Yes – Not available in the U.K. For metal, low strength, very slow curing

14,400 – 28,600 mPa·s Yes – 50ml, 250ml For metal, slow curing

16,000 – 33,000 mPa·s Yes DVGW, NSF, BAM 50ml, 250ml, 2 ltr For metal, general purpose

4,500 – 5,500 mPa·s No – Not available in the U.K. For metal, medium strength, fast curing

4,000 – 6,000 mPa·s Yes BAM Not available in the U.K. For metal, high strength, excellent on brass

5,000 – 20,000 mPa·s Yes – 50ml, 250ml For metal, no labelling, white MSDS

16,000 – 33,000 mPa·s Yes PMUC 50ml For metal, especially for nuclear power plants

1,000 – 6,000 mPa·s** Yes DVGW 50ml, 250ml For metal, especially gas and water pipes, fast curing

50,000 mPa·s Yes DVGW, WRAS, NSF 100ml For plastic and metal

17
 Gasketing Products
Sealing of Flanges

Why use a LOCTITE gasketing product?

Gaskets are used to prevent leakage of fluids or gases by forming impervious barriers. For successful
gasketing, the seal must remain intact and leak-free over a long period of time. The gasket must be
resistant to fluids and/or gases, and withstand the operating temperatures and pressures to which it is
subjected. LOCTITE gasketing products are self-forming gaskets that provide a perfect seal between
components, with maximum face-to-face contact, eliminating flange face corrosion. A low-pressure seal
is formed immediately on assembly, with full cure in 24 hours giving a joint that will not shrink, crack or
relax.

LOCTITE Gasketing products offer a much higher performance and provide

numerous benefits over traditional sealing systems such as pre-cut gaskets
The major causes of failure and leakage of compression gaskets are:
šSurface contact: Compression gaskets do not provide total contact between the gasket and the flange
surfaces. Therefore minor leakages may always occur (weeping rate)
šCompression set: Compression gaskets relax under dynamic loads and decrease in thickness, with
subsequent loss of bolt tension in the flange joint resulting in leakage
šExtrusion: Gaskets can be squeezed out between flanges
šBolt hole distortion: High stresses are transferred to the gasket material under the bolt head, causing
the gasket to crack, tear, rupture or extrude

Advantages of LOCTITE gasketing products as compared to conventional pre-cut compression gaskets

šSingle component – easy and clean to apply
šReplace conventional gaskets – reduce inventory
šFill all voids
šNo need for retorquing
šExcellent instant seal
šHigh resistance to solvents
šResist high pressure when fully cured

Anaerobic Products for Rigid Flanges

They remain liquid when exposed
to air, but cure when confined
between mating flanges. LOCTITE
Choose the right LOCTITE gasket for your anaerobic gasketing products
application are best suited for rigid metal-
to-metal assemblies where the
Many factors influence gasket choice. Henkel offers a variety of
sealing gap is zero or small.
gasketing materials:

18
 Sealing

Surface Preparation
Components should be clean and free from contamination such as grease, oil, gasket and sealant residues, etc.
šDegrease, clean and dry surfaces prior to applying the sealant – use LOCTITE SF 7063 (See Cleaning on page
110)
šFor maintenance and repair, remove residues of old gaskets with LOCTITE SF 7200 Gasket Remover and clean
surfaces with LOCTITE SF 7063 (see Cleaning on page 110)
šIf the anaerobic sealant is applied below 5°C, pre-treatment with LOCTITE SF 7240, LOCTITE SF 7471 or
LOCTITE SF 7649 is advised (see Surface Preparation on page 133)

Dispensing Equipment
LOCTITE Cartridge Dispensers are ergonomically designed for the hand delivery of LOCTITE sealants. Whether
manual or pneumatic, each item is designed for simple, clean, hand-held dispensing of LOCTITE Gasketing
Products:

Cartridge Gun
Staku 142240
šHand-held, manually operated dispenser for all standard 300ml cartridges
šRapid loading system to make cartridge changes clean and easy

142240

Cartridge Gun
LOCTITE 97002 Pneumatic Cartridge Dispenser
šHand held unit for 300ml cartridges and 250ml squeeze tubes
šIntegrated pressure regulator
šQuick pressure relief to minimise run-on effect

For information on semi- or fully automated dispensing equipment, available valves, spare parts,
accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.
97002

Silicone Products for Flexible Flanges LOCTITE Gasketing Products

LOCTITE silicone gasketing LOCTITE gasketing products can
materials include products with be used on almost every flange
specific properties including type. They are applied as a liquid
excellent fluid resistance and sealant to one of the flange
formulations for high operating surfaces before the parts are
temperatures. They are best assembled. After the assembly
suited for large gap applications the gasketing products spreads
and assemblies where flange and cure between the flange,
movement occurs. filling gaps, scratches, and
surface irregularities to provide
a durable seal.

19
 Gasketing Products
Product Table

Which gap must the sealant fill?

Up to 0.25 mm

Metals

Paste Gel Paste

LOCTITE LOCTITE LOCTITE

Solution
574 518 5188

Flange type Rigid Rigid Rigid

Cure method Anaerobic Anaerobic Anaerobic

Oil resistance Excellent Excellent Excellent

Water/Glycol resistance Excellent Excellent Excellent

Service temperature range -55°C to +150°C -55°C to +150°C -55°C to +150°C

50ml, 160ml cartridge, 50ml, 65ml, 300ml, 50ml, 300ml cartridge,

Pack size
250ml, 2 ltr 850ml, 2 ltr 850ml, 2 ltr

Equipment1 97002, 91124 142240, 97002 142240, 97002

LOCTITE 574 LOCTITE 518 LOCTITE 5188

Handy Hints šIdeal for use on rigid šIdeal for use on šIdeal for sealing all
šRemove residues of old gaskets with metal parts, e.g. cast rigid iron, steel and kinds of rigid metal
LOCTITE SF 7200 gasket remover iron components and aluminium flanges flanges, especially
šDegrease, clean and dry surfaces prior to applying pump housings P1 NSF Reg. No.: aluminium flanges
the adhesive – use LOCTITE SF 7063 (See Cleaning 123758 šExcellent in demanding
on page 110) applications
šIf the anaerobic sealant is applied below šExcellent chemical
5°C, pre-treatment with LOCTITE SF 7240 or resistance, highly
LOCTITE SF 7649 is advised (See Surface Preparation flexible
on page 133) šSuperior adhesion,
can tolerate slight oil
contamination on the
flange surface

20 | 1 For detailed information see page 152 – 163

 Sealing

Greater than 0.25 mm

Plastic, metals or combination of both

Gel Paste Paste Paste Paste

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

5800 510 SI 5926 SI 5699 SI 5970

Rigid Rigid Flexible Flexible Flexible

Anaerobic Anaerobic Moisture Moisture Moisture

Excellent Excellent Good Good Excellent

Excellent Excellent Good Excellent Good

-55°C to +180°C -55°C to +200°C -55°C to +200°C -55°C to +200°C -50°C to +200°C

50ml, 300ml cartridge 50ml, 160ml, 250ml 40ml tube, 310ml 300ml cartridge, 20 ltr 300ml cartridge, 20 ltr

142240, 97002 142240, 97002 – 142240, 97002 142240, 97002

LOCTITE 5800 LOCTITE 510 LOCTITE SI 5926 LOCTITE SI 5699 LOCTITE SI 5970
šLeading in health and šIdeal for use on rigid šMulti-purpose flexible šIdeal for sealing šReplacement for cork
safety: No hazard flanges where high silicone sealant. Can all types of flanges and paper cut gaskets
symbols, risk or safety temperature and be used on metal, including stamped on flanges and
phrases chemical resistance plastic and painted sheet metal where stamped sheet metal
š“White” Material are necessary parts water glycol resistance covers
Safety Data Sheet – no P1 NSF Reg. No.: šResists vibration, is required šIdeal for use where
entries in sections 2, 123007 thermal expansion and šTack-free after 10 min. high vibration or
3, 15 and 16 of MSDS contraction P1 NSF Reg. No.: flexing occurs
šExcellent chemical and 122998 šCan be used with
thermal resistance of plastic and painted
cured product parts
šTack-free after 25 min.

| 21
 Gasketing Products
Product List

Service
Chemical Fluores- Tensile shear
Product Colour temperature Strength Viscosity
basis cence strength
range

LOCTITE 510 Pink No -55°C to +200°C Medium 40,000 – 140,000 mPa·s 5 N/mm2

LOCTITE 515 Dark purple Yes -55°C to +150°C Medium 150,000 – 375,000 mPa·s 6 N/mm2

500,000 - 1,000,000
LOCTITE 518 Red Yes -55°C to +150°C Medium 7.5 N/mm2
mPa·s

LOCTITE 573 Green Yes -55°C to +150°C Low 13,500 – 33,000 mPa·s 1.3 N/mm2

LOCTITE 574 Orange Yes -55°C to +150°C Medium 23,000 – 35,000 mPa·s 8.5 N/mm2

LOCTITE 5188 Methacrylate Red Yes -55°C to +150°C Medium 11,000 – 32,000 mPa·s 7 N/mm2

LOCTITE 5203 Red Yes -55°C to +150°C Very low 50,000 - 100,000 mPa·s 1 N/mm2

LOCTITE 5205 Red Yes -55°C to +150°C Medium 30,000 – 75,000 mPa·s 3 N/mm2

LOCTITE 5208 Red Yes -55°C to +150°C Medium 12,000 – 27,000 mPa·s 6 N/mm2

LOCTITE 5800 Red Yes -55°C to +180°C Medium 11,000 – 32,000 mPa·s 5 N/mm2

300,000 - 1,000,000
LOCTITE 128068 Dark purple Yes -55°C to +150°C Medium 6 N/mm2
mPa·s

Extrusion rate

LOCTITE SI 5699 Grey No -55°C to +200°C Low 200 g/min 1.7 N/mm2

LOCTITE SI 5900 Black No -55°C to +200°C Low 20 – 50 g/min 1.2 N/mm2

LOCTITE SI 5910 Black No -55°C to +200°C Low 300 g/min 1.2 N/mm2

Silicone
LOCTITE SI 5920 Copper No -55°C to +350°C Low 275 g/min 1.4 N/mm2

LOCTITE SI 5926 Blue No -55°C to +200°C Low 550 g/min –

LOCTITE SI 5970 Black No -50°C to +200°C Low 40 – 80 g/min 1.5 N/mm2

LOCTITE SI 5980 Black No -55°C to +200°C Low 120 – 325 g/min 1.5 N/mm2

22
 Sealing

Fixture time Fixture time

Max. gap Pack sizes Comments
steel aluminium

0.25 mm 25 min. 45 min. 50ml, 160ml, 250ml For machined, rigid metal flanges – high temperature resistance

0.25 mm 30 min. 30 min. 50ml, 300ml For machined, rigid metal flanges – medium cure speed

50ml, 65ml, 300ml

0.3 mm 25 min. 20 min. For machined, rigid metal flanges – semi-flexible
cartridge, 850ml, 2 ltr

0.1 mm 9 hr 12 hr 250ml For machined, rigid metal flanges – slow curing

50ml, 160ml cartridge,

0.25 mm 15 min. 45 min. For machined, rigid metal flanges – general purpose
250ml, 2 ltr

0.25 mm 25 min. 10 min. 50ml, 300ml, 850ml, 2 ltr For machined, rigid metal flanges – highly flexible

0.125 mm 10 min. 20 min. 300ml For machined, rigid metal flanges – easy disassembly

0.25 mm 25 min. 25 min. 50ml, 300ml, 850ml For machined, rigid metal flanges – semi-flexible

0.125 mm 12 min. 30 min. 250ml For machined, rigid metal flanges – semi-flexible

0.25 mm 25 min. 20 min. 50ml, 300ml cartridge For machined, rigid metal flanges – no labelling, white MSDS

0.1 mm 1 hr 3 hr 300ml, 850ml, 2kg For machined, rigid metal flanges – semi-flexible, very slow curing

Cure through
Skin-over time
volume in 24 hr

For flexible flanges, machined or cast surfaces, metal or plastic,

1 mm 30 min. 2.5 mm 300ml, 20 ltr
excellent in water/glycol

1 mm 15 min. 2.5 mm 50ml, 300ml, 20 ltr Thixotropic paste, black, excellent in engine oils

300ml cartridge, 20 ltr,

1 mm 40 min. 2.75 mm For flexible flanges, machined or cast surfaces, metal or plastic
200 ltr

For flexible flanges, machined or cast surfaces, high temperature

1 mm 40 min. 2.5 mm 80ml tube, 300ml cartridge
resistant

1 mm 60 min. 2.5 mm 40ml tube, 310ml For flexible flanges, machined or cast surfaces, metal or plastic

1 mm 25 min. 2.5 mm 300ml cartridge, 20 ltr For flexible flanges, machined or cast surfaces, metal or plastic

40ml, 100ml, 300ml 200ml

1 mm 30 min. 1 mm Flange sealant, black, big gaps, label-free
rocep can

23
 Retaining Compounds
Cylindrical Assemblies

Why use a LOCTITE retaining compound?

LOCTITE retaining compounds secure bearings, bushes and cylindrical parts into housings or onto
shafts. They achieve maximum load transmission capability and uniform stress distribution and
eliminate fretting corrosion. Applied as a liquid, they form a 100% contact between mating metal
surfaces, eliminating the need for expensive replacement parts, time consuming machining or the
use of mechanical methods. LOCTITE retaining compounds fill the inner space between components
and cure to form a strong precision assembly.

LOCTITE retaining compounds are much superior to conventional assembly

methods
šPins, key/keyway assemblies; Have an uneven distribution of mass and an imbalance that can lead
to vibration at high speeds.
šSplines and serrations: They cause high stresses due to the “notch effect” that occurs in the area
of a key. High machining costs.
šClamp rings, press fits, shrink fits, and taper fits: They rely on friction alone to transmit torque,
therefore they are limited by material, surfaces and design. Close tolerances are needed to obtain
specific load capacities, leading to high production costs. Interference fitting creates stresses in the
components that can lead to failure, particularly when combined with operational stresses.
šWelding and soldering: Only compatible metals can be joined, the parts can be distorted by the
high temperatures required. Heating of the material can lead to residual stresses and structural
degradation. Disassembly can also be difficult or impossible.

Advantages of LOCTITE retaining compounds as compared to conventional assembly methods

šHigh-strength products can carry high loads
šFill all voids to prevent corrosion and fretting
š100% contact – load and stress is distributed evenly over the joint

Advantages of LOCTITE retaining compounds in combination with shrink fits or press fits
šHigher load transmission and performance with existing design and geometry solutions
šEqual performance with lower interference/lighter construction

Advantages of LOCTITE retaining compounds in combination with shrink fits or press fits
1. Gap Size Between Parts 2. Temperature Resistance
Typically, low viscosity retaining Most LOCTITE retaining compounds are
compounds (125 to 2,000 mPa·s) are used capable of withstanding temperatures up
for gaps up to 0.15 mm. For gaps greater to 150°C. For applications that require
than 0.15 mm, retaining compounds with resistance to higher temperatures, Henkel
higher viscosities (>2,000 mPa·s) should has developed a special range of retaining
be used. products that can withstand up to 230°C.

24
 Bonding

Surface Preparation
Components should be clean and free from contamination such as grease, oil, cutting fluids,
protective coatings, etc.
šDegrease, clean and dry surfaces prior to applying the retaining compound – use
LOCTITE SF 7063 (See Cleaning on page 110)
šIf the retaining compound is applied below 5°C, pre-treatment with Activator LOCTITE SF 7240 or
LOCTITE SF 7649 is advised (see Surface Preparation on page 133)
šThe cure speed of the retaining compound can be increased by use of Activator LOCTITE SF 7649
or LOCTITE SF 7240 (see Surface Preparation on page 133).

Dispensing Equipment
Semi-Automatic Dispensing Equipment
LOCTITE 97009 / 97121 / 97201
LOCTITE Semi-Automatic Dispensing Equipment combines a controller and reservoir into a single
unit for valve dispensing of many LOCTITE products. It provides digital timing control and an empty
and end-of-cycle signal. Pinch Valve are suitable for stationary or hand-held setup mode. The
reservoirs are large enough to accept 2kg bottles and units can be equipped with low level
sensing.
97009 / 97121 / 97201

Hand-Held Applicator
LOCTITE 98414 Peristaltic Hand Pump, 50ml bottle
LOCTITE 97001 Peristaltic Hand Pump, 250ml bottle
These hand-held applicators mount easily on any anaerobic LOCTITE 50ml or 250ml bottle,
converting the bottle into a portable dispenser. They are designed to dispense at any angle in
drop sizes from 0.01 to 0.04 ml, without leaks or product waste (suitable for viscosities up to
2,500 mPa·s).

97001 / 98414

For information on semi- or fully automatic dispensing equipment, available valves, spare parts, accessories and dispensing tips, please
refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

3. Bond Strength 4. Cure Speed

A high strength retaining compound is Many production applications require
recommended for applications that require a retaining compounds with fast cure speed
permanent bond. If parts will need to be taken to optimise production rates. On the other
apart for maintenance, it is better to use a hand, some applications call for a slower
medium strength product because shear cure so that adjustments can be made after
strength is lower. the parts have been assembled. Our range
of LOCTITE retaining compounds offers a
wide choice of cure speed options.

25
 Retaining Compounds
Product Table

Is assembly badly worn?

Yes
Gaps < 0.5 mm

Yes

LOCTITE 660 LOCTITE

Solution (with activator LOCTITE SF 7240 or
LOCTITE SF 7649)
641

Diametrical clearance Up to 0.5 mm Up to 0.1 mm

Strength required High Medium

Handling strength after1 15 min. 25 min.

Service temperature range -55°C to +150°C -55°C to +150°C

Pack size 50ml 10ml, 50ml, 250ml

Equipment2 142240 97001, 98414

LOCTITE 660 LOCTITE 641

Handy Hints šIdeal for repairing worn coaxial šIdeal for parts that need
parts without remachining subsequent dismantling, e.g.
šDegrease, clean and dry surfaces prior to applying the retaining
šEnables re-use of worn retention of bearings onto
compound – use LOCTITE SF 7063 (See Cleaning on page 110)
bearing seats, keys, splines shafts and into housings
šIf the retaining compound is applied below +5°C, pre-treatment
or tapers
with LOCTITE SF 7240 or LOCTITE SF 7649 is advised (See Surface
Preparation on page 133) šSuitable for retaining shims
šUse in conjunction with existing designs to increase their strength P1 NSF Reg. No.: 123704

1 At room temperature on steel joints.

26 2 For detailed information see page 152 – 163
* After heat cure +180°C for 30 min.
 Bonding

No
Gaps < 0.25 mm

Is disassembly required?

No

What service temperature is required?

Up to 230°C Up to 180°C

Gap < 0.25 mm Gap < 0.15 mm

LOCTITE LOCTITE LOCTITE LOCTITE

620 638 6300 648
NEW NEW

Up to 0.2 mm Up to 0.25 mm Up to 0.15 mm Up to 0.15 mm

High High High High

80 min. 4 min. 10 min. 3 min.

-55°C to +230°C * -55°C to +180°C -55°C to +180°C -55°C to +200°C

250ml 10ml, 50ml, 250ml,1 ltr, 2 ltr 50ml, 250ml 10ml, 50ml, 250ml,1 ltr, 2 ltr
97001, 97009, 97121, 97201,
97001, 98414 97001, 97121, 97201, 98414 97001, 98414
98414

LOCTITE 620 LOCTITE 638 LOCTITE 6300 LOCTITE 648

šHigh temperature resistance šHigh temperature resistance šLeading in health and safety šHigh temperature resistance
šIdeal for retaining pins in šBonds through contamination šNo hazard symbols, risk or šBonds through contamination
high temperature assemblies, including industrial oils safety phrases including industrial oils
sleeves in pump housings and šHigh strength on all metals, š“White” Material Safety Data šHigh strength on all metals,
bearings in auto transmissions including passive substrates Sheet (no entries in sections 2, including passive substrates
DVGW approval (EN 751-1): (e.g. stainless steel) 3, 15 and 16 of MSDS) (e.g. stainless steel)
NG-5146AR0622 šIdeal for shafts, gears, pulleys šGood thermal resistance šIdeal for retaining of parts with
and similar cylindrical parts a clearance or interference fit
Approvals: P1 NSF Reg. No. Approvals: P1 NSF Reg. No.:
123010, DVGW (EN 751-1): 148350, DVGW (EN 751-1):
NG 5146AR0619, WRAS NG 5146CO0236, WRAS
(BS 6920): 0511518 (BS 6920): 0808532

27
 Retaining Compounds
Product List

Service
Chemical Tensile shear
Product Colour Fluorescence temperature Thixotropy Viscosity
basis strength
range

LOCTITE 601 Green Yes -55°C to +150°C > 15 N/mm2 No 100 – 150 mPa·s

LOCTITE 603 Green Yes -55°C to +150°C > 22.5 N/mm2 No 100 – 150 mPa·s

-55°C to
LOCTITE 620 Green No > 24.1 N/mm2 Yes 5,000 – 12,000 mPa·s
+230°C**

NEW LOCTITE 638 Green Yes -55°C to +180°C > 25 N/mm2 No 2,000 – 3,000 mPa·s

LOCTITE 640 Green Yes -55°C to +175°C 22 N/mm2 No 450 – 750 mPa·s

LOCTITE 641 Yellow No -55°C to +150°C > 6.5 N/mm2 No 400 – 800 mPa·s

NEW LOCTITE 648 Green Yes -55°C to +180°C > 25 N/mm2 No 400 – 600 mPa·s
Methacrylate
LOCTITE 649 Green Yes -55°C to +175°C > 15 N/mm2 No 550 – 950 mPa·s

LOCTITE 660 Silver No -55°C to +150°C > 17.2 N/mm2 Yes 150,000 – 350,000 mPa·s

LOCTITE 661 Amber No -55°C to +175°C > 15 N/mm2 No 400 – 600 mPa·s

LOCTITE 662 Amber No -55°C to +150°C > 25 N/mm2 No 1,750 – 3,250 mPa·s

LOCTITE 675 Green No -55°C to +150°C 20 N/mm2 No 100 – 150 mPa·s

LOCTITE 6300 Green Yes -55°C to +180°C > 15 N/mm2 No 250 – 550 mPa·s

LOCTITE 121078 Green Yes -55°C to +175°C > 20 N/mm2 Yes 3,000 – 5,000 mPa·s

* In combination with activator

28 ** After heat cure +180 °C for 30 min.
 Bonding

Maximum
Fixture time
diametrical Pack sizes Comments
on steel
clearance

25 min. 0.1 mm 250ml High strength, low viscosity, small gaps

8 min. 0.1 mm 10ml, 50ml, 250ml, 1 ltr High strength, oil tolerant

80 min. 0.2 mm 250ml High strength, high temperature resistance

10ml, 50ml, 250ml,

4 min. 0.25 mm High strength, high temperature resistance, oil tolerant
1 ltr, 2 ltr

2 hr 0.1 mm 250ml High strength, good temperature resistance, slow curing

25 min. 0.1 mm 10ml, 50ml, 250ml Medium strength, if disassembly is required

10ml, 50ml, 250ml,

3 min. 0.15 mm High strength, high temperature resistance, oil tolerant
1 ltr, 2 ltr

10 min. 0.1 mm 250ml High strength, no acrylic acid

15 min. 0.5 mm* 50ml High strength, gap fill for repair

4 min. 0.15 mm 250ml High strength, low viscosity, also UV-curing

7 min. 0.25 mm Not available in the U.K. High strength, medium viscosity, also UV-curing

45 min. 0.1 mm 250ml High strength, slow curing

10 min. 0.15 mm 50ml, 250ml High strength, white MSDS, good temperature resistance

3 min. 0.25 mm 250ml, 1 ltr, 2 ltr High strength, good temperature resistance, high viscosity

29
 Instant Adhesives
From Small Size Parts to Structural Applications

Why Use a LOCTITE Instant Adhesive?

Instant adhesives, or cyanoacrylates, cure very quickly when confined between surfaces. Surface
humidity on the substrates triggers the cure reaction, which moves from the substrate surfaces towards
the middle of the adhesive joint. Cyanoacrylates are typically chosen for bonding small to medium-size
parts to achieve extremely fast curing. Due to their limited gap-filling capacity they require close-fitting
surfaces. Their adhesion to most substrates is excellent and the bonding strength in shear and tensile
mode is very good. They should not be used on float glass or glazed ceramics, but can be used on GRP.
Bonds continuously exposed to water need proper adhesive selection and ageing evaluation.

Advantages of LOCTITE Instant Adhesives

šClean and easy to apply
šVery fast positioning and fixturing of parts
šJoin a wide variety of dissimilar materials
šExcellent adhesion on a wide range of substrates, especially plastics and rubbers. Special formulations are available for bonding metals
or porous substrates. Primer LOCTITE SF 770 is offered to improve adhesion on difficult-to-bond materials such as PP, PE, POM, PTFE or
silicone
šHigh strength on very small bond faces
šFree of solvents
šDo not require complex part geometries, e.g. for snap-fits

Bonding Porous or Shock and Impact Flexible Instant

Acidic Substrates Resistant Adhesives
Choosing the right These formulations are Elastomer-modified instant Where bonded components are
LOCTITE Instant specially tailored for porous and adhesives achieve very good shock subjected to bending loads, flexible
Adhesive acidic substrates, e.g. paper and impact resistance. In addition, instant adhesives will reduce
LOCTITE instant adhesives or galvanised metals, to achieve they offer improved thermal localised stress concentrations or
come in a variety of types fast cure and fixturing. performance and resistance on encourage a more homogeneous
optimised for specific metal bonds in humid environments. deformation.
application requirements,
e.g. the parts to be bonded,
the loads to be resisted, the
joint geometry, the process
parameters etc.
The following explanations
should help you identify which
technology is best suited for
any particular application.

30
 Bonding

NEW - LOCTITE 4090 - A New Generation of Hybrid Instant Adhesives for Structural Bonding
The new hybrid technology of LOCTITE 4090 opens completely new application areas for cyanoacrylates in structural bonding – for the very first
time combining instant adhesive properties with more striking benefits. For optimal processing of structural parts, the fast fixture time and excellent
adhesion on various substrates have been enriched by:
šHigh moisture resistance
šImpact resistance
šTemperature resistance up to 150°C
šGap filling up to 5mm
šUV resistance, allowing outdoor applications

Surface Preparation
Correct surface preparation is a key factor in assuring the total success of any adhesive performance.
šThe surfaces to be bonded should be clean, dry and free of grease. If necessary, clean the parts with
LOCTITE SF 7063 or LOCTITE SF 7070 and allow to dry (see Cleaning on page 110)
šFor faster fixture time, apply LOCTITE activator to one of the mating surfaces (see Surface Preparation on
page 128)
šTo improve adhesion to difficult-to-bond materials (PP, PE, PTFE etc.), coat these bond faces completely with
primer LOCTITE SF 770 (see Surface Preparation on page 132)

Low Bloom, Low Odour, Gap Filling Structural Light Curing

Health and Safety Innovative, 2K technology provides Innovative, hybrid technology Light curing formulations are
Specially formulated low-bloom fast cure independent of gap. This allows the combination of classic recommended for bonding clear
low odour instant adhesives are applies especially for assemblies cyanoacrylate benefits with and transparent substrates with
recommended for cosmetically which are not a perfect fit, or where high temperature and moisture a good aesthetic finish, or for
sensitive applications. Additionally, excess adhesive may be present. resistance, impact resistance curing of excess fillets (see Light
these products do not carry any and gap filling, allowing optimal Cure Adhesives on page 38).
hazard symbol or Health & Safety processing of structural parts, even
related risk phrases. in outdoor environments.

For information on dispensing equipment, see pages 152 – 163. 31

 Instant Adhesives
Product Table

What type of materials are you bonding?

“Difficult-to-bond”
rubbers or plastics,
e.g. PE, PP, PTFE,
silicones?

Defined small gaps

Universal Impact resistant
< 0.15mm

LOCTITE 406 LOCTITE LOCTITE LOCTITE

Solution (with primer SF 770) 401 435 480

Fixture time 2 – 10 sec. 3 – 10 sec. 10 – 20 sec. 20 – 50 sec.

Viscosity 20 mPa·s 100 mPa·s 200 mPa·s 150 mPa·s

Colour Colourless Colourless Colourless Black

Service temperature
-40°C to +120°C -40°C to +120°C -40°C to +100°C -40°C to +100°C
range
Pack sizes 20g, 50g, 500g, 2kg 3g, 20g, 50g, 500g 20g, 500g 20g, 500g

LOCTITE 406 LOCTITE 401 LOCTITE 435 LOCTITE 480

Handy Hints šRapid bonding of šGeneral purpose šHigh resistance to šFor applications where
šIn combination with plastics, rubbers, šFor acidic surfaces impact and shock shock resistance is
LOCTITE instant including EPDM, and such as chromated loads, high peel required or shock or
adhesives: a) to elastomers or galvanised surfaces strength peel loads are present
improve adhesion š LOCTITE SF 770 šFor porous substrates šBonding of plastics, šIdeal for bonding metal
of difficult-to-bond Polyolefin primer such as wood, paper, rubbers, metals, to metal, rubber or
materials, use primer improves bonding leather, cork and fabric porous and absorbent magnets
LOCTITE SF 770 on difficult-to-bond P1 NSF Reg. No.: substrates and acidic šGood resistance in
b) to increase cure substrates 123011 surfaces humid environments
speed, use activator šGood resistance in
LOCTITE SF 7458, humid environments
SF 7452 or SF 7457
(see Surface
Preparation on
page 132)
šFor difficult-to-bond
plastics (PE and PP)
see also
LOCTITE AA 3038 on
page 61

32
 Bonding

All other materials (except glass)

Defined small gaps < 0.15mm Gaps up to 5mm

Structural
Low bloom, low
Bendable joints Gel / Non-drip Gap filling applications /
odour
Impact resistant

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

4850 454 460 3090 4090

3 – 10 sec. 5 – 10 sec. 5 – 20 sec. 90 – 120 sec. 90 – 150 sec.

400 mPa·s Gel 40 mPa·s Gel High-viscosity/Non-drip

Colourless Colourless Colourless Colourless Off-white to light yellow

-40°C to +80°C -40°C to +120°C -40°C to +80°C -40°C to +80°C -40°C to +150°C

20g, 500g 10g, 20g, 300g 20g, 50g, 500g 10g 50g

LOCTITE 4850 LOCTITE 454 LOCTITE 460 LOCTITE 3090 LOCTITE 4090
šFor bonding materials šGeneral-purpose gel šFor applications where šFor applications šFor structural
subjected to bending šIdeal use on vertical or cosmetic appearance with gaps up to 5mm applications where
or distortion, as well as overhead surfaces and low bloom are šFor applications where speed, gap filling and
flexible components šBonding paper, wood, required cosmetic appearance high temperature
šFor porous and cork, foam, leather, šFor low odour during and low bloom are resistance are required
absorbent substrates card, metals and use required šFor outdoor
and acidic surfaces plastics šFor porous substrates šFor porous substrates applications and
P1 NSF Reg. No.: such as wood, paper, such as wood, paper, environments where
123009 leather, cork and fabric leather, cork and fabric excellent humidity
resistance is required
šFor bonding materials
subjected to impact,
vibrations and shock
loads

33
 Instant Adhesives
Product List
Substrates
Chemical
Product Viscosity Colour Fixture time
basis Plastics /
Rubbers Metals
Polyolefins

LOCTITE 382 Ethyl 5,000 mPa·s Colourless transparent 20 – 40 sec. šš š š

LOCTITE 401 Ethyl 100 mPa·s Colourless transparent 3 – 10 sec. šš š š
LOCTITE 403 Alkoxy ethyl 1,200 mPa·s Colourless transparent 5 – 20 sec. šš š š
LOCTITE 406 Ethyl 20 mPa·s Colourless transparent 2 – 10 sec. šššš šš š
LOCTITE 407 Ethyl 30 mPa·s Colourless transparent 5 – 20 sec. šš š šš
LOCTITE 408 Alkoxy ethyl 5 mPa·s Colourless transparent 5 – 10 sec. šš š š
LOCTITE 409 Ethyl Gel Colourless transparent 20 – 60 sec. šš š š
LOCTITE 410 Ethyl 3,000 mPa·s Black 30 – 60 sec. šš š š
LOCTITE 414 Ethyl 90 mPa·s Colourless transparent 2 – 10 sec. šš š š
LOCTITE 415 Methyl 1,200 mPa·s Colourless transparent 20 – 40 sec. šš š šš
LOCTITE 416 Ethyl 1,200 mPa·s Colourless transparent 20 – 40 sec. šš š š
LOCTITE 420 Ethyl 2 mPa·s Colourless transparent 5 – 20 sec. ššš š š
LOCTITE 422 Ethyl 2,300 mPa·s Colourless transparent 20 – 40 sec. šš š š
LOCTITE 424 Ethyl 100 mPa·s Colourless transparent 2 – 10 sec. šššš šš š
LOCTITE 431 Ethyl 1,000 mPa·s Colourless transparent 5 – 10 sec. šš š š
LOCTITE 435 Ethyl 200 mPa·s Colourless transparent 10 – 20 sec. ššš šš šš
LOCTITE 438 Ethyl 200 mPa·s Black 10 – 20 sec. šš š šš
LOCTITE 454 Ethyl Gel Colourless transparent 5 – 10 sec. šš š š
LOCTITE 460 Alkoxy ethyl 40 mPa·s Colourless transparent 5 – 20 sec. šš š š
LOCTITE 480 Ethyl 200 mPa·s Black 20 – 50 sec. šš šš šš
LOCTITE 493 Methyl 3 mPa·s Colourless transparent 10 – 30 sec. šš š šš
LOCTITE 495 Ethyl 30 mPa·s Colourless transparent 5 – 20 sec. šš š š
LOCTITE 496 Methyl 125 mPa·s Colourless transparent 10 – 30 sec. šš š šš
LOCTITE 3090 Ethyl Gel Colourless transparent 90 – 150 sec. šš šš š
Cyanoacrylate
LOCTITE 4090
-epoxy hybrid
High Off-white to light yellow 180 sec. ššş š šš

34 šš:HOOVXLWHGIRU š6XLWHGIRU * In combination with primer LOCTITE SF 770

 Bonding

Properties
Service
temperature Pack sizes Comments
Low odour
Porous and / or range Flexible / impact
/ cosmetic
acidic surfaces resistance
appearance

-40°C to +80°C şš 20g, 500g General purpose, gel

šš -40°C to +120°C 3g, 20g, 50g, 500g Universal, low viscosity

Low bloom, low odour, medium viscosity, Health and

šš -40°C to +80°C šššš 50g, 500g
Safety labelling free

-40°C to +120°C 20g, 50g, 500g, 2kg Plastics and rubber, low viscosity

-40°C to +100°C 50g High temperature, low viscosity

Low bloom, low odour, capillary, Health and Safety

šš -40°C to +80°C šššš 20g, 500g
labelling free

-40°C to +80°C 20g General purpose, gel

-40°C to +80°C ššš 20g Toughened, black, high viscosity

-40°C to +80°C 20g General purpose, high viscosity

-40°C to +80°C 20g, 50g, 500g Metals, high viscosity

-40°C to +80°C 20g, 50g, 500g General purpose, high viscosity

-40°C to +80°C 20g, 50g, 2kg General purpose, capillary

-40°C to +80°C 20g, 50g General purpose, high viscosity

-40°C to +80°C 20g, 500g Plastics and rubber, low viscosity

šš -40°C to +80°C 20g, 500g Universal, medium viscosity

šš -40°C to +100°C ššš 20g, 500g Toughened, clear

šš -40°C to +100°C ššš 20g Toughened, black, fast

šš -40°C to +120°C 10g, 20g, 300g Universal, gel

Low bloom, low odour, low viscosity, Health and

šš -40°C to +80°C šššš 20g, 50g, 500g
Safety labelling free

-40°C to +100°C ššš 20g, 500g Toughened, black, slow

-40°C to +80°C 50g Metals, capillary

-40°C to +120°C 20g, 50g, 100g, 500g General purpose, low viscosity

-40°C to +80°C 20g, 50g, 500g Metals, low viscosity

šš -40°C to +80°C ššš 10g Gap filling, 2K, low bloom

Structural applications, high temperature and

– -40°C to +150°C ššš şšš 50g
moisture resistance, gap filling

35
 Instant Adhesives
Product List
Substrates
Chemical
Product Viscosity Colour Fixture time
basis Plastics /
Rubbers Metals
Polyolefins

LOCTITE 4011Med Ethyl 100 mPa·s Colourless transparent 3 – 10 sec. šš š š

LOCTITE 4014Med Ethyl 2 mPa·s Colourless transparent 10 – 30 sec. ššš š š
LOCTITE 4031Med Alkoxy ethyl 1,200 mPa·s Colourless transparent 20 – 60 sec. šš š š
LOCTITE 4061Med Ethyl 20 mPa·s Colourless transparent 2 – 10 sec. šššš šš š
LOCTITE 4062 Ethyl 2 mPa·s Colourless transparent 2 – 5 sec. šššš šš š
LOCTITE 4204 Ethyl 4,000 mPa·s Colourless transparent 10 – 30 sec. šš š šš
LOCTITE 4601Med Alkoxy ethyl 40 mPa·s Colourless transparent 20 – 60 sec. šš š š
LOCTITE 4850 Ethyl 400 mPa·s Colourless transparent 3 – 10 sec. ššš šš š
LOCTITE 4860 Ethyl 4,000 mPa·s Colourless transparent 3 – 10 sec. šš š š
šš:HOOVXLWHGIRU š6XLWHGIRU * In combination with primer LOCTITE SF 770

Dispensing Equipment
LOCTITE instant adhesives are used for a wide variety of bonding applications. For some jobs it is sufficient to dispense the product manually from
bottles designed specifically for easy and accurate dispensing.
In other cases, however, more precise hand-held or stationary automated dispensing is required. LOCTITE dispensing equipment is designed to make
application and use of our products fast, precise, clean and economical:

Manual Hand-Held Applicator LOCTITE 96001

This standard LOCTITE hand gun enables manual application of LOCTITE 4090, as well as other products
provided in a 50ml syringe, with the mixing ratio of 1:1 or 2:1.

96001

Volumetric Hand Pump LOCTITE 98810

This hand pump provides repeatable dispensing of cyanoacrylate adhesives. LOCTITE 20 gram bottles can be
directly inserted. The sealed bottle design greatly increases the product life of the adhesive in the bottle and
reduces waste. This volumetric hand pump has six pre-set shot size settings that can be changed by a simple
stroke adjustment mechanism in the range of 0.009 – 0.02 grams.

98810

36
 Bonding

Properties
Service
temperature Pack sizes Comments
Low odour
Porous and / or range Flexible / impact
/ cosmetic
acidic surfaces resistance
appearance

šš -40°C to +80°C 20g, 454g Universal, low viscosity

-40°C to +80°C 20g, 454g Plastics and rubber, capillary

-40°C to +80°C šššš 454g Low bloom, low odour, medium viscosity

-40°C to +80°C 20g, 454g Plastics and rubber, low viscosity

-40°C to +80°C 20g, 50g, 500g Plastics and rubber, capillary

-40°C to +120°C ššš 20g High temperature, good impact resistance

-40°C to +80°C šššš 454g Low bloom, low odour, low viscosity

šš -40°C to +80°C ššş 20g, 500g Flexible, bendable, low viscosity

šš -40°C to +80°C ššş 20g, 500g Flexible, bendable, high viscosity

Med = Certified according to ISO 10993 for medical device manufacturing

Peristaltic Dispenser LOCTITE 98548

The peristaltic motion of the rotor assists volumetric dispensing of the adhesive directly from the bottle. The unit
is designed mainly for manual workstations but can also be integrated into automatic production lines. A precise
amount of product can be set and high repetition accuracy is ensured.

98548

Semi-Automatic Dispensing System LOCTITE 97152 / 97108 / 98013

This system is suitable for dispensing dots or beads of low to medium-viscosity LOCTITE instant adhesives. It
is designed for integration into automated assembly lines. The diaphragm valve allows high-resolution stroke
adjustment and promotes no-drip dispensing. The controller actuates the valve, reservoir and operation via
footswitch, keyboard or higher-level PLC.

97152 / 97108 / 98013

For information on semi- or fully automatic dispensing equipment, available valves, spare parts,
accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE Equipment Sourcebook.

37
 Light Cure Adhesives
For Fast Processing

Why use a LOCTITE Light Cure Adhesive?

In addition to their excellent bonding characteristics and transparency, light cure adhesives also
provide unique processing advantages and process cost reduction benefits. When exposed to
sufficient light of the appropriate wavelength, they cure very rapidly and allow fast production cycles,
in-line quality control and fast cycling to subsequent process steps.
LOCTITE light cure equipment is engineered to match the adhesives with respect to intensity and
radiation spectrum, and suits specific part size and manufacturing process requirements.

Advantages of LOCTITE Light Cure Adhesives

Cure on demand High speed of cure Optical clarity Quality assurance One part systems
šMaterial remains liquid šAchieves high process šIdeal for bonding šProduct presence šAutomated accurate
until exposed to light speeds for maximum clear and transparent monitoring by dispensing
systems, then cures in throughput substrates with perfect fluorescence šNo need to measure
seconds šFast cycling to aesthetic finish šFast-snap cure allows or mix, no working life
šAllows time to align subsequent process šGreatly expands the 100% in-line inspection concerns
parts precisely prior to steps design options šMonitoring functions for šSolvent-free
cure cure parameters
šChoice of cure system
determines cure time

Choosing the Right LOCTITE Light Cure Adhesive

To ensure reliable curing, it is essential that the light reaches the adhesive. At least one of the bonded parts must be transparent to the curing
wavelength of the adhesive selected. For UV-stabilised plastics, for example, visible light cure adhesives should be selected.
Dual cure capability, triggered by heat or activator, or as moisture or anaerobic cure, can also be provided to cure adhesives in shaded areas. Dual
cure expands the benefits of light cure technology to non-transparent substrates and other application areas.
The targeted radiation wavelength is another key factor. Visible light offers a safer working environment. Light cure adhesives are designed to cure
solely with low-energy light in the visible spectrum. This eliminates the need for ventilation, reduces energy usage, and saves money due to fewer
replacement parts, as well as reduced maintenance and repair.

38
 Bonding

Last but not least, adhesive performance is an important factor to consider. LOCTITE light cure adhesives cover the broadest range of adhesive
technologies:

LOCTITE Light Cure Adhesive Technologies

šLight cure acrylics offer the most extensive variety of properties of all light cure chemistries.
A transparency equal to glass and clear plastics, as well as versatile adhesion characteristics are
among their most notable properties
šLight cure silicones, which cure into soft, flexible thermoset elastomers, are excellent for elastic
bonding, sealing and leak-proofing
šLight cure cyanoacrylates offer outstanding plastic bonding capabilities combined with rapid cure
at low-intensity light irradiation
šLight cure anaerobics show excellent metal-bonding capabilities and offer outstanding chemical
resistance combined with shadow cure

Surface Preparation
Correct surface preparation is a key factor in ensuring the total success of any adhesive performance.
šThe surfaces to be bonded should be clean, dry and free of grease. If necessary, clean the parts with LOCTITE SF 7063 or LOCTITE SF 7070 and
allow to dry (see Cleaning on page 110)

Dispensing Equipment and Light Cure Systems

For some jobs it is sufficient to dispense the product manually from the bottle onto the parts to be bonded. In other cases, however, more precise
hand-held or stationary automated dispensing equipment is required. LOCTITE dispensing equipment is specially designed to make application and
use of our products fast, precise, clean and economical:

Semi-Automatic Dispensing System LOCTITE 97152 / 97108 / 98009

The system is suitable for dispensing dots or beads of low to medium-viscosity LOCTITE light cure
adhesives, and is designed for integration into automated assembly lines. The valve is of modular
design to facilitate field repairs. The reservoir holds up to 1 litre LOCTITE bottles. The controller
interfaces with a reservoir and dispense value to provide all the controls required for accurate and
repeatable dispensing.

97152 / 97108 / 98009

Light Cure Systems
LOCTITE light cure systems are available for manual workstations as well as for production line
integration. Various bulb and LED technologies ensure the proper wavelength adapted to the
adhesive selected and the transparency of the parts to be bonded (for more details, see Light Cure
Equipment on page 160).

For information on semi- or fully automatic dispensing equipment, available valves, spare
parts, accessories and dispensing tips, please refer to pages 152 – 163 or the LOCTITE
Equipment Sourcebook. 97055

39
 Light Cure Adhesives
Product Table

Is a shaded area created by a non-transparent substrate? Is a secondary cure needed for

shaded areas?

No

Are you bonding glass?

Glass and other substrates

High strength &

Capillary Ultra clear Fast cure Low viscosity

LOCTITE LOCTITE LOCTITE LOCTITE

Solution
AA 3081 AA 3491 AA 3494 AA 3922

Chemistry Acrylic Acrylic Acrylic Acrylic

Viscosity 100 mPa·s 1,100 mPa·s 6,000 mPa·s 300 mPa·s

Colour Clear Clear Clear Transparent, colourless

Fluorescence Yes No No Yes

Service temperature
-40°C to +120°C -40°C to +130°C -40°C to +120°C -40°C to +130°C
range
Pack sizes 1 ltr 25ml, 1 ltr 25ml, 1 ltr 25ml, 1 ltr

LOCTITE AA 3081 LOCTITE AA 3491 LOCTITE AA 3494 LOCTITE AA 3922

šUV-light curing acrylic šUV-light curing acrylic šUV-light and/or visible šUV-light and/or visible
šLow viscosity, šLow yellowing in light curing acrylic light curing acrylic
wicking grade for sunlight environment šLow yellowing in šLow yellowing in
post-assembly šFor bonding glass, sunlight environment sunlight environment
applications plastics, metals etc. šFor bonding glass, šFor bonding plastics,
šFor bonding glass, plastics, metals etc. metals etc.
plastics, metals, etc.

* For more products with a

secondary cure mechanism,
40 please see table on page 42
 Bonding

Yes*

No glass

bendable / deformable High strength High strength Highly elastic

High viscosity Toughened Very fast Instant adhesive Silicone

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

AA 3926 AA 3525 AA 3556 4304 SI 5091

Acrylic Acrylic Acrylic Cyanoacrylate Silicone

5,500 mPa·s 15,000 mPa·s 5,000 mPa·s 20 mPa·s 5,000 mPa·s

Transparent, colourless Clear Transparent, yellow Transparent, pale green Translucent, slightly milky

Yes No Yes No No

-40°C to +150°C -40°C to +140°C -40°C to +100°C -40°C to +100°C -60°C to +180°C

25ml, 1 ltr 25ml, 1 ltr 1 ltr 28g 300ml

LOCTITE AA 3926 LOCTITE AA 3525 LOCTITE AA 3556 LOCTITE 4304 LOCTITE SI 5091
šUV-light and/or visible šUV-light and/or visible šVery fast light cure šUV-light and/or šUV-light curing silicone
light curing acrylic light curing acrylic acrylic visible light curing with secondary RTV
šLow yellowing in šLow yellowing in šCures with UV-light cyanoacrylate cure
sunlight environment sunlight environment and visible light šCures in bond gaps by šFor elastic sealing and
šFor bonding plastics, šFor bonding plastics, šFor bonding plastics, surface humidity bonding applications
metals etc. metals etc. metals etc. šFor bonding plastics, šGood adhesion on
metals, paper etc. metals, glass and most
plastics

41
 Light Cure Adhesives
Product List

Suitable Secondary Service

Chemical Depth of
Product / grade wavelengths cure Viscosity temperature Colour Fluorescence
basis cure
for cure system range

Transparent,
LOCTITE AA 322 Acrylic UV No 5,500 mPa·s -40°C to +100°C 4 mm No
light amber

Transparent,
LOCTITE AA 350 Acrylic UV No 4,500 mPa·s -40°C to +120°C 4 mm No
light amber

Activator Transparent,
LOCTITE AA 352 Acrylic UV 15,000 mPa·s -40°C to +150°C 4 mm No
7075 amber

Transparent,
LOCTITE AA 3011Med Acrylic UV No 110 mPa·s -40°C to +100°C 4 mm No
light amber

LOCTITE AA 3081Med Acrylic UV No 100 mPa·s -40°C to +120°C 4 mm Clear Yes

10,000 mPa·s Transparent,

LOCTITE AA 3211Med Acrylic UV/VIS No -40°C to +140°C > 13 mm No
thixotropic amber

Transparent,
LOCTITE AA 3301Med Acrylic UV/VIS No 160 mPa·s -40°C to +130°C > 13 mm No
colourless

Transparent,
LOCTITE AA 3311Med Acrylic UV/VIS No 300 mPa·s -40°C to +130°C > 13 mm No
colourless

LOCTITE AA 3321Med Transparent,

Acrylic UV/VIS No 5,500 mPa·s -40°C to +150°C > 13 mm No
LOCTITE AA 3106 light yellow

Transparent,
LOCTITE AA 3341Med Acrylic UV/VIS No 500 mPa·s -40°C to +100°C > 13 mm Yes
light yellow

Transparent,
LOCTITE AA 3345Med Acrylic UV No 1,500 mPa·s -40°C to +120°C 4 mm No
light amber

Translucent,
LOCTITE AA 3381Med Acrylic UV No 5,100 mPa·s -40°C to +130°C 4 mm No
colourless

LOCTITE AA 3491 Acrylic UV No 1,100 mPa·s -40°C to +130°C 4 mm Clear No

LOCTITE AA 3494 Acrylic UV/VIS No 6,000 mPa·s -40°C to +120°C > 13 mm Clear No

LOCTITE AA 3525 Acrylic UV/VIS No 15,000 mPa·s -40°C to +140°C > 13 mm Clear Yes

Med = Certified according to ISO 10993 for medical device manufacturing

* Cured with LOCTITE 97055, 100 mW/cm² at 365 nm

42 ** Irradiated with 6 mW/cm² at 365 nm
 Bonding

Substrates
Tack-free time* Fixturing time** Shore hardness Pack sizes Comments
Glass Plastics Metals Ceramics

4 sec. 10 sec. D 68 š šš š š 250ml, 1 ltr Fast surface cure

50ml, 250ml, High humidity and chemical

20 sec. 15 sec. D 70 šš š šš š 1 ltr resistance

50ml, 250ml, High humidity and chemical

17 sec. 10 sec. D 60 šš šš šš 1 ltr resistance, toughened

Not available in
8 sec. 10 sec. D 68 šš š š the U.K.
Fast surface cure

8 sec. 10 sec. D 74 šš šš š š 1 ltr Fast surface cure

> 30 sec. 12 sec. D 51 š šš šš š 25ml, 1 ltr For stress-sensitive plastics

> 30 sec. 12 sec. D 69 š šš šš š 25ml For stress-sensitive plastics

> 30 sec. 12 sec. D 64 š šš šš š 25ml, 1 ltr For stress-sensitive plastics

> 30 sec. 12 sec. D 53 š šš šš š 25ml, 1 ltr For stress-sensitive plastics

15 sec. 8 sec. D 27 šš š š 25ml, 1 ltr Highly flexible, for soft PVC

Not available in High humidity and chemical

30 sec. 15 sec. D 70 šš š šš š the U.K. resistance

Highly flexible, high thermal cycle

> 30 sec. 30 sec. A 72 š šš š š 25ml, 1 ltr
resistance

15 sec. 12 sec. D 75 šš šš šš š 25ml, 1 ltr High transparency, low yellowing

> 30 sec. 8 sec. D 65 šš šš šš š 25ml, 1 ltr High transparency, low yellowing

10 sec. 5 sec. D 60 š šš šš š 25ml, 1 ltr High strength, toughened

šš:HOOVXLWHGIRU
š6XLWHGIRU

43
 Light Cure Adhesives
Product List

Suitable Secondary Service

Chemical Depth of
Product / grade wavelengths cure Viscosity temperature Colour Fluorescence
basis cure
for cure system range

Cyano- Surface Transparent,

LOCTITE 4304Med UV/VIS 20 mPa·s -40°C to +100°C > 13 mm No
acrylate moisture pale green

Cyano- Surface Transparent,

LOCTITE 4305Med UV/VIS 900 mPa·s -40°C to +100°C > 13 mm No
acrylate moisture pale green

Transparent,
LOCTITE AA 3556Med Acrylic UV/VIS No 5,000 mPa·s -40°C to +100°C > 13 mm Yes
yellow

Transparent,
LOCTITE AA 3921Med Acrylic UV/VIS No 150 mPa·s -40°C to +130°C > 13 mm Yes
colourless

Transparent,
LOCTITE AA 3922Med Acrylic UV/VIS No 300 mPa·s -40°C to +130°C > 13 mm Yes
colourless

Transparent,
LOCTITE AA 3926Med Acrylic UV/VIS No 5,500 mPa·s -40°C to +150°C > 13 mm Yes
colourless

Transparent,
LOCTITE AA 3936Med Acrylic UV/VIS No 11,000 mPa·s -40°C to +140°C > 13 mm Yes
colourless

Transparent,
LOCTITE AA 3972 Acrylic UV/VIS No 4,600 mPa·s -40°C to +100°C > 13 mm Yes
light amber

Atmospheric Thixotropic Translucent,

LOCTITE SI 5083 Silicone UV -60°C to +200°C 5 mm No
moisture paste slightly milky

LOCTITE SI 5088 / Atmospheric Translucent,

Silicone UV 65,000 mPa·s -60°C to +200°C 1.5 mm No
LOCTITE SI 5248Med moisture straw coloured

Atmospheric Translucent,
LOCTITE SI 5091 Silicone UV 5,000 mPa·s -60°C to +180°C 4 mm No
moisture slightly milky

Med = Certified according to ISO 10993 for medical device manufacturing

* Cured with LOCTITE 97055, 100 mW/cm² at 365 nm

44 ** Irradiated with 6 mW/cm² at 365 nm
 Bonding

Substrates
Tack-free time* Fixturing time** Shore hardness Pack sizes Comments
Glass Plastics Metals Ceramics

High plastic adhesion, low-intensity

< 5 sec 2 sec D 72 šš š š 28.3g
cure

High plastic adhesion, low-intensity

< 5 sec 2 sec D 77 šš š š 28g, 454g
cure

Fast cure, for coloured transparent

10 sec 5 sec D 68 šš š š 1 ltr
substrates

> 30 sec 3 sec D 67 š šš š š 25ml, 1 ltr For stress-sensitive plastics

> 30 sec 5 sec D 66 š šš š š 25ml, 1 ltr For stress-sensitive plastics

> 30 sec 3 sec D 57 š šš š š 25ml, 1 ltr For stress-sensitive plastics

> 30 sec 12 sec D 55 š šš š š 25ml, 1 ltr For stress-sensitive plastics

5 sec 5 sec D 68 šš šš 15 ltr Fast cure, high adhesion to soft PVC

20 sec > 30 sec A 55 šš š šš šš 300ml, 18kg Highly flexible, acetoxy silicone

Not available in
> 30 sec > 30 sec A 30 šš š šš šš the U.K.
Highly flexible, alkoxy silicone

30 sec > 30 sec A 34 šš š šš šš 300ml Highly flexible, acetoxy silicone

šš:HOOVXLWHGIRU
š6XLWHGIRU

45
 Hotmelt Adhesives
Solutions for Fast Processing Applications

Why use a Henkel Hotmelt Adhesive?

Hotmelt adhesives are available in solid form as granules, cubes or sticks. They are based on various
raw material groups, such as ethylene vinyl acetate copolymer (EVA), polyamide (PA), polyolefin
copolymer (PO).
Reactive hotmelt adhesives based on polyurethane (PU hotmelt) undergo an additional crosslinking
reaction after cooling.
šHotmelts achieve rapid initial strength
šThey are applied by means of special equipment or hot melt guns
Hotmelt adhesives were developed to bond a variety of substrates, including difficult-to-bond
plastics. These adhesives can handle today’s toughest applications in a broad range of industries.
Hotmelts are ideal for applications that require high-speed manufacturing, bonding versatility, very
large gap filling, fast green strength, and minimal shrinkage.
Hotmelt adhesives offer many benefits – from open times ranging from seconds to minutes,
eliminating the need for clamps or fixtures, to long-term durability and excellent resistance to
moisture, chemicals, oils, and temperature extremes.
Hotmelt products are solvent-free.

Advantages: Hotmelts in General Advantages: Polyamide Hotmelts (PA)

šHigh manufacturing speed (short setting time) šGood resistance against oils
šProcess can be easily automated šHigh temperature resistance
šCombination of adhesives and sealants šGood flexibility at lower temperatures

Advantages: Polyolefin Hotmelts (PO) Advantages: Polyurethane Hotmelts (PU)

šGood adhesion to PP (without corona or similar pretreatment) šLow application temperature
šGood chemical resistance against acids, alcohols šLong open time
šHigher temperature resistance than EVA šMicroEmission products available

Advantages: Pressure-Sensitive Hotmelts (PSA) Advantages: Ethylene Vinyl Acetate Hotmelts (EVA)
šPermanently tacky šLow viscosity
šSelf-adhesive coating šFast melting
šCoating and assembly can be separated šHigh application speed

46
 Bonding

Key factors to consider for choosing thr right product

Temperature Resistance
Different hotmelt systems cover different service temperature ranges. Temperature resistance up
to +150°C can be achieved.
Adhesion to Different Substrates
There are hotmelt systems providing adhesion to polar and/or non-polar substrates. They will
bond different plastics, metals, wood and paper.
Chemical Resistance
Hotmelt systems also differ with respect to chemical resistance. Products are available for use in
contact with oils, cleaners and even battery acid.
Strengths
Thermoplastic hotmelts reach their final strength immediately after cooling. At elevated
temperatures they soften again. In addition, they can be used as resins in hotmelt moulding
processes. Polyurethane hotmelts are crosslinked with moisture to form a thermoset plastic that
cannot be melted and re-shaped after it is cured.
Product Safety of Reactive Hotmelts
TECHNOMELT PUR ME (MicroEmission) is a PU hotmelt adhesive innovation. These products do not need to be labelled as hazardous material.
They contain less than 0.1% of monomeric isocyanate. This is below the limit currently specified as harmful to human health under legislation of the
EU member states.
TECHNOMELT PUR ME is a new PU hotmelt adhesive product line.

Surface Preparation
Surfaces should be clean and free from grease. Corona or plasma pre-treatment will improve adhesion to plastic substrates. Metal substrates can be
preheated to improve adhesion.

Equipment
Glue guns for processing sticks, cartridges or granules offer simple hand-held application
solutions. A wide range of different melting units are available for semi- or fully automated
production environments. Drum unloaders and adhesive extruders are recommended for very
high-volume applications. Roller coaters are suitable for applying hotmelt coatings.
Equipment cleaning
šPU and PO: TECHNOMELT PUR Cleaner (2, 3 or 4) for inside cleaning of equipment
šTECHNOMELT PA 62 for inside cleaning of equipment
šTECHNOMELT Cleaner Melt-O-Clean (PU, PO and PA) for cleaning machine surfaces, application
units and general machinery

47
 Hotmelt Adhesives
Product Table

Thermoplastic setting

Chemical base

Rubber Polyamide Polyolefin

Wide range of Low-pressure Primerless PP

Pressure-sensitive
adhesion moulding adhesion

TECHNOMELT TECHNOMELT TECHNOMELT TECHNOMELT

Solution
PS 8707 PA 6238 PA 657 BLACK AS 5374
TECHNOMELT AS 5374

TECHNOMELT PS 8707 TECHNOMELT PA 6238 TECHNOMELT PA 657 BLACK

Density 1.0 g/cm³ 0.98 g/cm³ 0.98 g/cm³ 0.95 g/cm³

Softening temperature +105°C to +115°C +133°C to +145°C +150°C to +165°C +92°C to +104°C

Application temperature
+150°C to +180°C +180°C to +220°C +180°C to +230°C +160°C to +200°C
range
Open time Pressure-sensitive Short Short Long

Melt viscosity at +130°C – – – –

Melt viscosity at +160°C – 21,000 – 33,000 mPa·s – –

Melt viscosity at +180°C 3,200 – 4,800 mPa·s 10,000 – 16,000 mPa·s 8,600 mPa·s 2,250 – 2,950 mPa·s

Approx. 15kg carton Approx. 13.5 kg carton

Pack sizes 20kg bag (granules) 20kg bag (granules)
(cushions) (cushions)

TECHNOMELT PS 8707 TECHNOMELT PA 6238 TECHNOMELT TECHNOMELT AS 5374

Handy Hints šSolvent-free šSolvent-free PA 657 BLACK šSolvent-free
šPermanently tacky šGood adhesion to šSolvent-free šPP bonder
To improve adhesion on metal
substrates we recommend to šGood adhesion to a metals and plastics šTechnomelt moulding šLong open time
preheat surfaces. For further variety of substrates šSuitable for plasticised šOil resistance
information please refer to šGood temperature PVC šHigh service
the TDS. resistance šOil resistance temperature
šBased on renewable šBased on renewable
raw materials raw materials

* MicroEmission (ME) contains less

than 0.1% isocyanate monomer and
reduces isocyanate vapours by up
48 to 90%.
 Bonding

Thermoplastic setting + Chemical post cure

Chemical base

Ethylene vinyl acetate Polyurethane

Long open time Short open time

MicroEmission Standard

Granules Sticks Multi-purpose Multi-purpose Fast-setting

TECHNOMELT TECHNOMELT TECHNOMELT TECHNOMELT TECHNOMELT

AS 3113 AS 9268 H PUR 4671 ME PUR 4663 PUR 3460
TECHNOMELT AS 9268 H

TECHNOMELT AS 3113 TECHNOMELT PUR 4671 ME TECHNOMELT PUR 4663 TECHNOMELT PUR 3460
1.0 g/cm³ 1.0 g/cm³ 1.15 g/cm³ 1.13 – 1.23 g/cm³ 1.18 g/cm³

+99°C to +109°C +82°C to +90°C – – –

+160°C to +180°C +170°C to +190°C – +110°C to +140°C +100°C to +140°C

Very short Short Long 4 – 8 min. 1 min.

17,000 – 23,000 mPa·s – 6,000 – 12,000 mPa·s 6,000 – 12,000 mPa·s 6,000 – 15,000 mPa·s

6,600 – 8,800 mPa·s 24,000 – 30,000 mPa·s – – –

3,800 – 5,800 mPa·s – – – –

10kg carton 2kg candle, 20kg pail, 300g cartridge,

25kg Not available in the U.K.
(stick 11.3mm diameter) 190kg drum 20kg pail

TECHNOMELT AS 3113 TECHNOMELT TECHNOMELT TECHNOMELT PUR 4663 TECHNOMELT PUR 3460
šSolvent-free AS 9268 H PUR 4671 ME šSolvent-free šSolvent-free
šBHT-free šSolvent-free šMicro Emission šLong open time šMedium open time
šLow fogging šHotmelt sticks šGood water resistance šLow application šLow application
šShort setting time šWide range of šGood adhesion on temperature temperature
šLow shrinkage on adhesion steel and stainless šHigh temperature šHigh temperature
cooling šShort open time steel resistance resistance
šGood impact strength šFlame retardant
(IMO FTCP Part 5)

49
 Hotmelt Adhesives
Product List

Product Chemical basis Colour Density (approx.) Viscosity Open time

25,000 – 45,000 mPa·s

TECHNOMELT 8783 Pressure-sensitive Amber 1 g/cm3 Permanently tacky
at +180°C
3,800 – 5,800 mPa·s
TECHNOMELT AS 3113 Ethylene vinyl acetate White 1 g/cm3 Very short
at +180°C
850 – 1,200 mPa·s
TECHNOMELT AS 3188 Ethylene vinyl acetate White 1 g/cm3 Short
at +160°C
32,000 – 44,000 mPa·s
TECHNOMELT AS 4203 Polyolefin Opaque 0.89 g/cm3 Short
at +180°C
27,000 – 39,000 mPa·s
TECHNOMELT AS 4209 Polyolefin Opaque 0.89 g/cm3 Short
at +180°C
2,250 – 2,950 mPa·s
TECHNOMELT AS 5374 Polyolefin Amber 0.95 g/cm3 Long
at +170°C
24,000 – 30,000 mPa·s
TECHNOMELT AS 9268 H Ethylene vinyl acetate White 1 g/cm3 Short
at +160°C

TECHNOMELT PA 652 Polyamide Amber 0.98 g/cm3 9,500 mPa·s at +180°C Very short

TECHNOMELT
Polyamide Black 0.98 g/cm3 8,600 mPa·s at +180°C Very short
PA 657 BLACK

TECHNOMELT PA 673 Polyamide Amber 0.98 g/cm3 3,000 mPa·s at +210°C Very short

TECHNOMELT
Polyamide Black 0.98 g/cm3 3,300 mPa·s at +210°C Very short
PA 678 BLACK
TECHNOMELT
Polyamide Black 0.98 g/cm3 3,500 mPa·s at +210°C Very short
PA 6208 BLACK

TECHNOMELT PA 6238 Polyamide Amber 0.98 g/cm3 7,000 mPa·s at +200°C Short

3,200 – 4,800 mPa·s at

TECHNOMELT PS 8707 Pressure-sensitive Amber 1 g/cm3 Permanently tacky
+180°C

7,000 – 13,000 mPa·s

TECHNOMELT PUR 3460 Polyurethane (reactive) Light ivory 1.18 g/cm3 Short
at +130°C

5,000 – 13,000 mPa·s

TECHNOMELT PUR 4661 Polyurethane (reactive) Yellowish 1.15 g/cm3 Long
at +130°C

6,000 – 12,000 mPa·s

TECHNOMELT PUR 4663 Polyurethane (reactive) Light ivory 1.13 – 1.23 g/cm3 Long
at +130°C

TECHNOMELT PUR 4665 ME Polyurethane (reactive) Yellowish 1.15 g/cm3 10,000 mPa·s at +130°C Long

6,000 – 12,000 mPa·s

TECHNOMELT PUR 4671 ME Polyurethane (reactive) Light opaque 1.15 g/cm3 –
at +130°C

50
 Bonding

Application
Softening point Pack sizes Comments
temperature

+132°C to +142°C +160°C to +180°C Not available in U.K. Pressure-sensitive adhesive, high temperature resistance

+99°C to +109°C +160°C to +180°C 25kg bag Filtration, pleat stabilisation, sealing

+100°C to +120°C +150°C to +180°C Not available in the U.K. Filtration, sealing

+160°C to +170°C +180°C to +200°C 20kg bag Filtration, high temperature resistance

+155°C to +165°C +180°C to +200°C 25kg bag Filtration, high temperature resistance

+99°C to +109°C +160°C to +200°C Approx. 13.5kg carton General assembly, good adhesion to polypropylene

10kg carton
+82°C to +90°C +170°C to +190°C Hotmelt sticks
(stick 11.3 mm diameter)

+155°C +180°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+155°C +180°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+185°C +210°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+185°C +210°C to +230°C 20kg bag Low-pressure moulding, UL-listing (V-O)

+155°C +180°C to +230°C 20kg bag Wide range of adhesion

+139°C +180°C to +220°C 20kg bag Wide range of adhesion

+105°C to +115°C +150°C to +180°C Approx. 15kg carton Pressure-sensitive adhesive, good adhesion to rigid PVC

– +100°C to +140°C 300g cartridge, 20kg pail General assembly, short open time

– +110°C to +140°C Not available in the U.K. Good adhesion to metal

– +110°C to +140°C 2kg candle, 20kg pail, 190kg drum Panel bonding, long open time, IMO approval 653 part 5

– +130°C to +150°C Not available in U.K. Panel bonding, MicroEmission, long open time

+110°C to +140°C – Not available in U.K. Good adhesion to metal, white goods applications

51
 Solvent-Based / Water-Based Adhesives
Contact Adhesives with Good Initial Strength

Solvent-Based Adhesives
Solvent-based adhesives (polychloroprene) are formulated with different raw material groups including natural and synthetic rubbers and suitable
resin combinations (naphthas, ketones, esters or aromatics). Adhesive films are formed upon evaporation of the solvents. Assemblies may be made
by contact bonding (adhesive application to both surfaces) or wet bonding (applied to one of the bond faces).
Most the contact adhesives are based on polychloroprene rubber. They exhibit good initial strength and achieve high strengths on various substrates.

TEROSON SB 2444
TEROSON SB 2444 can be applied by brush and spatula. It is used to bond rubber to different
surfaces e.g. metal, wood, and to itself. TEROSON SB 2444 offers high initial bond strength and
contactability. The bondline is flexible and provides good heat resistance.

TEROSON SB 2140
TEROSON SB 2140 is a solvent-based contact adhesive based on polychloroprene. The product
exhibits good high-temperature strength and the ability to bond various substrates to one
another. TEROSON SB 2140 is suitable for spray application and is particularly effective when
bonds have to withstand temperatures up to 120°C.

Water-based products with improved bonding characteristics

Water-based or “dispersion” adhesives contain insoluble resins which are finely distributed as solid particles in water. These adhesives cure on
evaporation of the water. Crosslinking of the dispersed particles is achieved as a result of added mainly basic catalysts. This greatly improves the
resistance of the bonded joint to water and heat.
As a rule, dispersion adhesives do not contain solvents or other problematic chemicals, they are not harmful to the environment and are less critical
with regard to health and safety at work. Dispersion adhesives are applied by means of rollers or hand guns. The curing speed of the adhesives can
be accelerated through the application of heat and air ventilation.

AQUENCE FB 7088
AQUENCE FB 7088 is a water-based dispersion. It is used for bonding plasticised PVC films and
painted surfaces to paper and cardboard. It also exhibits good bonding properties on aluminium
coated PVDC-coated surfaces and polystyrene films.

AQUENCE ENV 1626

AQUENCE ENV 1626 is a water-based dispersion based on acrylic ester. It is a highly
concentrated, fast-setting dispersion adhesive and therefore suitable for high line speeds.
AQUENCE ENV 1626 is a pressure-sensitive adhesive suitable for paper, fabric and plastics
films/sheets, for coating aluminium and plastic signboards, screens and indicating dials for the
electrical/recording industries, and for bonding aluminium foil to aluminium sheet.

52
 Bonding

Solvent-based adhesive Water-based adhesive

Hand application Spray application Tack-free Pressure-sensitive

High strength

TEROSON TEROSON AQUENCE AQUENCE

Solution
SB 2444 SB 2140 FB 7088 ENV 1626
TEROSON SB 2444 AQUENCE ENV 1626
AQUENCE FB 7088

TEROSON SB 2140 Polystyrene foam

Bonding of insulating honeycombs

to galvanised steel sheet Laminating of paper to polystyrene

Chemical base Polychloroprene Polychloroprene Dispersion Acrylic dispersion

Solids contents Approx. 30% 15 – 18% 57 – 61% 65.5 – 68.5%

Viscosity Approx. 3,000 mPa·s Approx. 140 – 300 mPa·s 4,000 – 6,000 mPa·s 2,000 – 3,400 mPa·s

ph value – – 3–5 6–8

Service temperature
-30°C to +90°C (100°C) -30°C to +120°C (130°C) – –
range

Usage 150 – 300 g/m2 150 – 250 g/m2 – –

Density Approx. 0.89 g/cm3 0.78 – 0.88 g/cm3 – Approx. 1.0 g/cm3

Colour Beige Beige White White

Pack sizes 340g, 5kg Not available in U.K. Not available in U.K. 28kg

TEROSON SB 2444 TEROSON SB 2140 AQUENCE FB 7088 AQUENCE ENV 1626

Handy Hints šGood adhesion to šGood sprayability šGood adhesion to šGood surface
rubber šHigh temperature plasticised PVC and tackiness
Solvent-based polystyrene foils
šHigh strength resistance šHigh cohesion
šTo improve adhesion
šHigh contactability šSoft elastic dry film
on rubber, it’s
recommended to bond
on roughened surfaces.
Water-based
šTools can be cleaned
with water.

53
 Structural Bonding
For Demanding Requirements

Why use a Henkel adhesive for structural bonding?

The Henkel range of structural bonding products offers a wide choice of solutions to meet the
different requirements and conditions that apply to industrial design and construction.

Bonding
Adhesive bonding is a process in which two similar or dissimilar materials are solidly and
permanently assembled using an adhesive.
Adhesives build ”bridges“ between the surfaces of substrates to be joined.
To achieve the optimal bonding result, the following prerequisites must be met:
šCompatibility of the adhesive with the materials to be bonded
šCompatibility of the adhesive with the specified requirements
šCorrect application of the adhesive

Advantages of bonding compared to conventional joining methods

More uniform stress distribution over the entire bond face
This has a very positive effect on the static and dynamic strength achieved. Where welding and riveting result in localised stress peaks,
adhesive bonding achieves uniform distribution and absorption of stress loads.
No change in surface and structure of the joined materials
Welding temperatures may change the structure and therefore the mechanical properties of materials. In addition, welding, riveting and bolting
all affect the visual appearance of the parts.
Weight saving
Adhesives are particularly popular for light-weight constructions, where thin-walled parts (wall thickness < 0.5mm) must be joined.
Sealed joints
Adhesives also act as sealants, preventing loss of pressure or liquids, blocking the penetration of condensation water and protecting against
corrosion.
Joining dissimilar materials and reducing the risk of corrosion
The adhesive forms an insulating film to prevent contact corrosion when different types of metals are joined. It also acts as an electrical and
thermal insulator.

54
 Bonding

Surface preparation
The following key points should be observed for the design of bonded joints:
šThe surfaces to be joined should be as large as possible for maximum load transmission capability
šForces acting on the joint should be distributed across the entire bond line

Joint designs suitable for adhesive bonding Joint designs unfavourable for adhesive bonding
All designs involving a shear, tensile or compressive load e.g. single Butt joint, cleavage loading and peel loading.
and double lap joint, single and double cover plate, tapered overlap and
double overlapping.

Rigid bonding
Rigid adhesives are mainly used for high load transmission to replace common mechanical joining methods. Two parts bonded with such an adhesive
could be considered as structurally linked. Mechanical characteristics like high strength, high modulus and high adhesion have proven to be effective
for customer applications, particularly in demanding industries like aerospace and automotive.

Rigid bonding offers significant benefits for users:

šSimplifies construction by increasing strength/rigidity for load transmission
šPrevents material fatigue and failure by achieving uniform transmission of loads (stress
distribution) and by maintaining structural integrity (no thermal or mechanical weakening of parts)
šSaves production costs by replacing conventional mechanical fasteners (screws, rivets or welding)
šSaves material cost and saves weight by reducing material thickness while maintaining load
transmission characteristics
šAllows the most varied substrate combinations, e.g. metal/plastics, metal/glass, metal/wood etc
Stress analysis of bonded pipe joint

Available technologies
Epoxies Acrylics Polyurethanes
šRigid bonding šRigid to slightly flexible bonding šSlightly flexible bonding
š1K or 2K solutions š1K or 2K solutions š2K solution
šCapability to fill large gap šFor small surface areas šCapability to fill large gaps
šVery high strength šVery high strength šHigh strength
šFor small to medium surface areas šGood chemical resistance šFor medium to large surface areas
šVery good chemical resistance šGood chemical resistance

55
 Structural Bonding – Epoxies
Product Table

What is your focus?

General bonding Fast curing

High viscosity Flowable Clear

Solution LOCTITE EA 3423 LOCTITE EA 9483 LOCTITE EA 3430

Description 2K Epoxy 2K Epoxy 2K Epoxy

Mix ratio by volume (A:B) 1:1 2:1 1:1

Mix ratio by weight (A:B) 100:70 100:46 1:1

Working life 45 min. 30 min. 7 min.

Fixture time 180 min. 210 min. 15 min.

Colour Grey Ultra clear Ultra clear

Viscosity 300 Pa·s 7 Pa·s 23 Pa·s

Shear strength (GBMS) 17 N/mm2 23 N/mm2 22 N/mm2

Peel strength (GBMS) 2.7 N/mm 1.5 N/mm 3 N/mm

Service temperature range -55°C to +120°C -55°C to +150°C -55°C to +100°C

LOCTITE EA 3423 LOCTITE EA 9483 LOCTITE EA 3430

šNon-sag paste šFlowable šMedium viscosity
šMedium working life šUltra-clear šUltra-clear
šExcellent chemical resistance šLow moisture absorption šToughened
LOCTITE EA 3423 is a general LOCTITE EA 9483 is a general šWater resistant
purpose 2K epoxy adhesive, purpose 2K epoxy adhesive, LOCTITE EA 3430 is a five
suitable for gap filling and suitable for bonding and potting minute 2K epoxy adhesive
vertical applications. Ideal for where optical clarity and high suitable for applications
bonding metal components. strength are required. Ideal for requiring an optically clear bond
bonding decorative panels and line. Ideal for bonding glass,
displays. decorative panels and displays,
and general repair.

* Gel time at +120°C

** Cure time at +120°C or higher: see
56 technical data sheet
 Bonding

Food contact High technical performance

Food approved Toughened High temperature resistant

LOCTITE EA 9480 LOCTITE EA 9466 LOCTITE EA 9514 LOCTITE EA 9497

2K Epoxy 2K Epoxy 1K Epoxy 2K Epoxy

2:1 2:1 – 2:1

100:46.5 100:50 – 100:50

110 min. 60 min. 5 min.* 3 hr

270 min. 180 min. 30 min.** 8 hr

Off-white Yellowish Grey Grey

8.7 Pa·s 35 Pa·s 45 Pa·s 12 Pa·s

24 N/mm2 37 N/mm2 46 N/mm2 20 N/mm2

0.4 N/mm 8 N/mm 9.5 N/mm –

-55°C to +120°C -55°C to +120°C -55°C to +200°C -55°C to +180°C

LOCTITE EA 9480 LOCTITE EA 9466 LOCTITE EA 9514 LOCTITE EA 9497

šGood chemical resistance šMedium viscosity šSuitable for induction curing šMedium viscosity
šToughened šLow density – SG = 1.0 šHigh shear and peel strength šHigh thermal conductivity
šGood adhesion on stainless šHigh strength šExcellent chemical resistance šHigh compressive strength
steel LOCTITE EA 9466 is a toughened šHigh temperature resistance šHigh temperature resistance
LOCTITE EA 9480 is a food 2K epoxy adhesive suitable (+200°C) (+180°C)
approved 2K epoxy adhesive for multi-purpose applications LOCTITE EA 9514 is a toughened LOCTITE EA 9497 is a thermally
suitable for bonding metals and requiring a long open time and 1K epoxy adhesive suitable for conductive 2K epoxy adhesive
most plastic parts in and around high bonding strength. Ideal for gap filling and resistant to high for high temperature filling and
food processing areas. a wide variety of substrates such operating temperatures. Ideal for bonding applications. Ideal for
KTW approval for potable as metals, ceramics and most applications requiring toughness heat dissipation.
water, Fraunhofer approval for plastics. such as filter and magnet
incidental food contact bonding.

57
 Structural Bonding – Epoxies
Product List

Service
Mixed Mix ratio by
Product Technology Colour mix Working life Fixture time temperature
viscosity volume
range

LOCTITE
2K Epoxy Clear 35 Pa·s 1:1 3 min. 5 min. -55°C to +100°C
EA Double Bubble

LOCTITE EA 3032 2K Epoxy Grey 80 Pa·s 1:1 120 min. 480 min. -55°C to +80°C

LOCTITE EA 3421 2K Epoxy Clear amber 37 Pa·s 1:1 30 – 150 min. 240 min. -55°C to +120°C

LOCTITE EA 3423 2K Epoxy Grey 300 Pa·s 1:1 30 – 60 min. 180 min. -55°C to +120°C

LOCTITE EA 3425 2K Epoxy Yellow/white 1350 Pa·s 1:1 55 – 105 min. 240 min. -55°C to +120°C

LOCTITE EA 3430 2K Epoxy Ultra-clear 23 Pa·s 1:1 5 – 10 min. 15 min. -55°C to +100°C

LOCTITE EA 3450 2K Epoxy Grey 35 Pa·s 1:1 4 – 6 min. 15 min. -55°C to +100°C

LOCTITE EA 3455 2K Epoxy Grey Pasty 1:1 40 min. 120 min. -55°C to +100°C

LOCTITE EA 4108 1K Epoxy Silver 170 Pa·s – – Heat curing -55°C to +180°C

LOCTITE EA 9250 2K Epoxy White 45 Pa·s 3:1 9 min. 12 min. -55°C to +150°C

LOCTITE EA 9450 2K Epoxy Translucent 200 Pa·s 1:1 2 – 7 min. 13 min. -55°C to +100°C

LOCTITE EA 9461 2K Epoxy Grey 72 Pa·s 1:1 40 min. 240 min. -55°C to +120°C

LOCTITE EA 9464 2K Epoxy Grey 96 Pa·s 1:1 10 – 20 min. 180 min. -55°C to +120°C

LOCTITE EA 9466 2K Epoxy Yellowish 35 Pa·s 2:1 60 min. 180 min. -55°C to +120°C

LOCTITE EA 9480 2K Epoxy Off-white 8.7 Pa·s 2:1 110 – 190 min. 270 min. -55°C to +120°C

LOCTITE EA 9483 2K Epoxy Ultra-clear 7 Pa·s 2:1 25 – 60 min. 210 min. -55°C to +150°C

LOCTITE EA 9489 2K Epoxy Grey 45 Pa·s 1:1 60 – 120 min. 300 min. -55°C to +120°C

LOCTITE EA 9492 2K Epoxy White 30 Pa·s 2:1 15 min. 75 min. -55°C to +180°C

LOCTITE EA 9497 2K Epoxy Grey 12 Pa·s 2:1 165 – 255 min. 480 min. -55°C to +180°C

LOCTITE EA 9514 1K Epoxy Grey 45 Pa·s – – Heat curing -55°C to +200°C

A: 145 Pa·s;
TEROSON EP 5055 2K Epoxy Grey 1:1 75 min. 270 min. -55°C to +100°C
B: 75 Pa·s

58
 Bonding

Tensile
Peel strength Pack sizes Comments
strength

– – 3g For small and quick repairs, fast curing

Multiple purpose bonder, suitable for contact with potable water (approved to the
– – Not available in the U.K.
Waters Byelaws Scheme)

28 N/mm2 2 – 3 N/mm 50ml, 200ml, 1kg Structural adhesive, general purpose, long open time

24 N/mm2 2 – 3 N/mm 50ml, 1kg Multiple purpose bonder, excellent for metals, good humidity resistance

1.5 –
27 N/mm2 50ml, 200ml Multiple purpose bonder, excellent for metals, for large surfaces, thixotropic
2.5 N/mm

36 N/mm2 3 N/mm 24ml, 50ml, 200ml Multiple purpose bonder, fast cure, ultra-clear

– – 25ml Structural adhesive, fast cure, ideal for metal repair

– – Not available in the U.K. Structural adhesive, fast cure, high viscosity

– – Not available in the U.K. Free flowing, high chemical resistance, looks like silver solder

Thixotropic, high temperature resistance, good chemical resistance, cream coloured,

– – Not available in the U.K.
fast set

17 N/mm2 0.6 N/mm 50ml, 200ml, 1kg Multiple purpose bonder, fast cure (5 min.), gap filling, translucent

30 N/mm2 10 N/mm 50ml, 400ml, 20kg Structural adhesive, toughened, gap filling

– 7 – 10 N/mm 50ml, 400ml Structural adhesive, toughened, gap filling, fast cure

32 N/mm2 8 N/mm 50ml, 400ml, 1kg Toughened multiple purpose bonder, high bond strength for all substrates

47 N/mm2 0.4 N/mm 50ml, 400ml Multiple purpose bonder, approved for incidental food contact and potable water

47 N/mm2 1.5 N/mm 50ml, 400ml, 1kg Multiple purpose bonder, ultra-clear, excellent for panels and displays

14 N/mm2 2.2 N/mm 50ml Structural adhesive, general purpose, extended working life

31 N/mm2 1.6 N/mm 50ml, 400ml High temperature resistance, high chemical resistance

High temperature resistance, thermally conductive, excellent for bonding metal

52.6 N/mm2 – 50ml, 400ml
components (thixotropic)

High temperature resistance, heat resistant bonding, toughened, high mechanical

44 N/mm2 9.5 N/mm 300ml, 1kg
resistance

23 N/mm2 4 N/mm 250ml Crash resistant structural bonder for car panels

59
 Structural Bonding – Acrylics
Product Table

No-mix

General purpose High temperature Glass bonding

Solution LOCTITE AA 330 LOCTITE AA 3342 LOCTITE AA 3298

Activator 7388 7386 7386

Mix ratio by volume (A:B) – – –

Colour Pale yellow Yellow opaque Green-grey

Viscosity 67,500 mPa·s 90,000 mPa·s 29,000 mPa·s

Working life – – –

Fixture time 3 min. 1 – 1.5 min. 3 min.

Shear strength (GBMS) 15 – 30 N/mm2 15 – 30 N/mm2 26 – 32 N/mm2

Service temperature (up to) +100°C +180°C +120°C

Pack sizes 1 ltr, 5 ltr 300ml 300ml

LOCTITE AA 330 LOCTITE AA 3342 LOCTITE AA 3298

šGeneral purpose product šHigh temperature resistance šVery good adhesion on glass
šGood impact resistance šGood impact resistance šHigh strength
šIdeal for bonding dissimilar šGood humidity resistance šGood impact resistance
substrates like PVC, phenolic šUse with activator šUse with activator
and acrylic compounds LOCTITE SF 7386 LOCTITE SF 7386
šUse with activator
LOCTITE SF 7386 or LOCTITE SF
7388

60
 Bonding

Pre-mix

Magnet bonding General purpose Clear bond line Polyolefin bonder

LOCTITE AA 326 LOCTITE AA 3295 LOCTITE AA V5004 LOCTITE AA 3038

7649 – – –

– 1:1 1:1 1:10

Yellow to amber Green Pale mauve, clear Yellow

18,000 mPa·s 17,000 mPa·s 18,000 mPa·s 12,000 mPa·s

– 4 min. 0.5 min. 4 min.

3 min. 5 – 10 min. 3 min. > 40 min.

15 N/mm2 25 N/mm2 21 N/mm2 13 N/mm2 (PBT)

+120°C +120°C +80°C +100°C

50ml, 250ml 50ml, 600ml 50ml 50ml, 490ml, 15kg, 18kg

LOCTITE AA 326 LOCTITE AA 3295 LOCTITE AA V5004 LOCTITE AA 3038

šProduct for magnet bonding š2K general purpose product šClear bond line after curing šVery good adhesion to polyolefin
šMedium viscosity (thixotropic) šGood impact resistance šFast curing substrates (PP, PE)
šGood adhesion to different types šBonding of metals, ceramics šMedium strength šGood impact resistance
of ferrite and plastics šGood adhesion to metals and šGood adhesion to e-coated
šUse with activator plastics metals
LOCTITE SF 7649

61
 Structural Bonding – Acrylics
Product List

Mix ratio by
Product Activator Colour Viscosity Working life
volume (A:B)

LOCTITE AA 319 LOCTITE SF 7649 – Light amber 2,750 mPa·s –

LOCTITE AA 326 LOCTITE SF 7649 – Yellow to amber 18,000 mPa·s –

LOCTITE AA 329 LOCTITE SF 7386 – Light straw 26,500 mPa·s –

LOCTITE AA 330 LOCTITE SF 7388 – Pale yellow 67,500 mPa·s –

LOCTITE AA 366 LOCTITE SF 7649 – Yellow to amber 7,500 mPa·s –

LOCTITE AA 3038 – 1:10 Yellow 12,000 mPa·s 4 min.

LOCTITE AA 3295 – 1:1 Green 17,000 mPa·s 4 min.

LOCTITE AA 3298 LOCTITE SF 7386 – Green-grey 29,000 mPa·s –

LOCTITE AA 3342 LOCTITE SF 7386 – Yellow opaque 90,000 mPa·s –

LOCTITE AA 3504 LOCTITE SF 7649 – Amber 1,050 mPa·s –

LOCTITE AA V1315 – 1:1 Off-white Thixotropic –

LOCTITE AA V5004 – 1:1 Pale mauve, clear 18,000 mPa·s 0.5 min.

62
 Bonding

Service
Shear strength
Fixture time temperature Pack sizes Comments
(GBMS)
(up to)

1 min. 10 N/mm2 +120°C 0.5g kit Glass-metal bonder

3 min. 15 N/mm2 +120°C 50ml, 250ml Magnet bonder

1 min. 20 N/mm2 +100°C 315ml, 1 ltr Fast fixture

3 min. 15 – 30 N/mm2 +100°C 1 ltr, 5 ltr General purpose

– 13.5 N/mm2 +120°C 250ml Additional UV cure

> 40 min. 13 (PBT) N/mm2 +100°C 50ml, 490ml, 15kg, 18kg PO bonder

5 – 10 min. 25 N/mm2 +120°C 50ml, 600ml General purpose

3 min. 26 – 32 N/mm2 +120°C 300ml Glass bonding

1 – 1.5 min. 15 – 30 N/mm2 +180°C 300ml High temperature

– 22 N/mm2 +120°C Not available in the U.K. Additional UV cure

15 min. 15 N/mm2 +120°C 50ml Composite/plastic bonding

3 min. 21 N/mm2 +80°C 50ml Clear bond line

63
 Structural Bonding – Polyurethanes
Product Table

Large surface bonding

Gap variation tolerance

1K 2K

General purpose Fast curing General purpose

LOCTITE LOCTITE LOCTITE

Solution
UR 7221 UR 7228 UK 8103

Technology 1K PU 1K PU 2K PU

Viscosity 5,500 – 10,500 mPa·s 5,500 – 10,500 mPa·s 8,000 – 10,000 mPa·s

Initial strength 2 – 4 hr 10 – 15 min. 5 – 8 hr

Working life at 20°C – – 40 – 70 min.

Tensile shear strength > 6 N/mm2 > 6 N/mm2 > 6 N/mm2

Service temperature range (short exposure) -40°C to +80 (+100)°C -40°C to +80 (+100)°C -40°C to +80 (+120)°C

Pack sizes 11lb kit 1kg, 30kg 250kg

LOCTITE UR 7221 LOCTITE UR 7228 LOCTITE UK 8103

Handy Hints šLong open time šShort fixture time šMulti-purpose
šLOCTITE SF 8040 is used for cleaning tanks, pumps, šMulti-purpose šFoaming šDifferent acceleration
hoses and mixing heads of metering equipment šFoaming šIMO approval levels available
šLOCTITE SF 7515 can be used to increase ageing šIMO approval A 1K PU adhesive šGood flow properties
resistant of polyurethane adhesives on metals in A 1K PU adhesive which which cures with šIMO approval
humid conditions. For further information please refer cures with humidity humidity from the air A general purpose 2K PU
to the TDS. from the air or fine or fine water spray to adhesive, easy to spread
šRefill working packs into new buckets to prevent water spray to bond bond PVC and PU rigid over large surface
applying unmixed adhesive from the bottom of the PVC and PU rigid foams foams to lacquered or areas for bonding
working pack to lacquered or (epoxy (epoxy primer) coated coated metals and PU
primer) coated metal metal sheets. Very fast foams, especially in the
sheets. Good ratio of application for panel shipbuilding industry.
open time to press time. bonding.

64 | * Drive away time

 Bonding

Structural bonding

Gap filling

1K 2K

Low temperature Good adhesion to

Elastic bonding Primerless adhesion High strength
resistance plastics

LOCTITE TEROSON LOCTITE LOCTITE LOCTITE

UK 8202 PU 8597 HMLC UK 8326 B30 UK 1366 B10 UK 1351 B25

2K PU 1K PU 2K PU 2K PU 2K PU

8,000 – 10,000 mPa·s Pasty 250,000 – 310,000 mPa·s 400,000 – 500,000 mPa·s 400,000 – 500,000 mPa·s

8 – 10 hr 1 h/4 hr* 3 – 4 hr 40 – 60 min. 1 – 2 hr

80 – 120 min. – 25 – 35 min. 7 – 13 min. 20 – 30 min.

> 12 N/mm2 > 5 N/mm2 at 5 mm layer > 12 N/mm2 > 10 N/mm2 > 20 N/mm2

-190°C to +80 (+150)°C -40°C to +90 (+120)°C -40°C to +80 (+150)°C -40°C to +80 (+100)°C -40°C to +120 (+150)°C

310ml cartridge, 415ml twin cartridge,

24kg pail 3.6kg combi pack 400ml twin cartridge
400ml foil, 570ml foil, set 25kg

LOCTITE UK 8202 TEROSON PU 8597 LOCTITE UK 8326 B30 LOCTITE UK 1366 B10 LOCTITE UK 1351 B25
šGood flexibility at low HMLC šPrimerless metal šShort fixture time šGL approved
temperatures šHigh modulus adhesion šGood adhesion to šHigh strength
šHigh strength šLow conductivity šGood ageing stability plastics and metal šNo tempering required
A low viscous 2K PU šElastic šSag resistant šShock absorbent A cartridge grade 2K PU
adhesive suitable for the šStress compensation A sag resistant 2K PU A multi purpose, sag adhesive with high
construction of panels An elastic 1K PU adhesive which is resistant cartridge grade strength and stiffness
for LNG/LPG tankers adhesive which cures suitable for vertical 2K PU adhesive with and good compressive
complying with the by moisture from the air. application combining a very good extrusion strength. It is certified by
regulations of American Used for direct glazing in primerless metal rate and outstanding Germanischer Lloyd for
Bureau of Shipping automotive industry and adhesion with good adhesion to metals bonding in wind power
(ABS). in joints where tension elastic and shock and plastics. Slightly applications.
should be leveraged by absorption properties for elastic for good shock
the adhesive (elastic use in trailer production. absorption.
bonding).

| 65
 Structural Bonding – Polyurethanes
Product List (2K)

Mix ratio by Working life at Initial Tensile

Product Technology Viscosity
weight 20°C strength strength

400,000 –
LOCTITE UK 1351 B25 2:1 vol. 20 – 30 min. 1 – 2 hr > 20 N/mm2
500,000 mPa·s

400,000 –
LOCTITE UK 1366 B10 4:1 vol. 7 – 13 min. 40 – 60 min. > 10 N/mm2
500,000 mPa·s

LOCTITE UK 8101* Liquid 4:1 50 – 70 min. 5 – 8 hr > 9 N/mm2

LOCTITE UK 8103* 8,000 – 10,000 mPa·s 5:1 40 – 70 min. 5 – 8 hr > 6 N/mm2

LOCTITE UK 8126* 300 – 900 mPa·s 100:65 45 – 70 min. – > 15 N/mm2

LOCTITE UK 8160* Pasty 5:1 60 – 90 min. 5 – 8 hr > 7 N/mm2

LOCTITE UK 8202* 8,000 – 10,000 mPa·s 4:1 80 – 120 min. 8 – 10 hr > 12 N/mm2

200,000 –
LOCTITE UK 8303 B60* 6:1 60 – 75 min. 4 – 5 hr > 12 N/mm2
300,000 mPa·s
2K PU
250,000 –
LOCTITE UK 8306 B60* 5:1 55 – 65 min. 4 – 5 hr > 12 N/mm2
310,000 mPa·s

LOCTITE UK 8309* 850,000 mPa·s 5:1 40 – 60 min. 3.5 – 4 hr > 9 N/mm2

250,000 –
LOCTITE UK 8326 B30* 5:1 25 – 35 min. 3 – 4 hr > 12 N/mm2
310,000 mPa·s

LOCTITE UK 8436* 500 – 900 mPa·s 2:1 90 – 130 sec 50 – 60 min. –

LOCTITE UK 8445 B1 W* Liquid 100:22 70 – 74 sec – > 6 N/mm2

TEROSON PU 6700 Pasty 1:1 vol. 10 min. 30 min. > 12 N/mm2

> 4 N/mm2
TEROSON PU 8630 2K HMLC Pasty 100:0.3 vol. 25 min. 2 hr***
at 5 mm layer

TEROSON PU 9225 SF ME Pasty 1:1 vol. ~150 sec 6 min 13 N/mm2

66 * LOCTITE UK 8XXX resins are generally used with hardener component LOCTITE UK 5400. For more information, please refer to the TDS.
 Bonding

Service
Consumption
temperature range Pack sizes Comments
per m2
(short exposure)

Pasty/sag resistant, high strength, high compressive strength, no tempering

-40°C to +120
– 400ml twin cartridge necessary, GL approved as Duromeric Adhesive according to Rules for
(+150)°C
Classification and Construction, II, Part 2

Pasty/sag resistant, short fixture time, cartridge grade, good adhesion to

– -40°C to +80 (+100)°C 415ml twin cartridge, 25kg
plastics and metal, shock absorbent

200 – 400g -40°C to +80 (+120)°C Not available in the U.K. Low viscosity

Low viscosity, multi-purpose, different acceleration levels available, good flow

200 – 400g -40°C to +80 (+120)°C 250kg drum
properties, IMO approval for shipbuilding (wheel mark, low spread of flame)

Low viscosity, good penetration properties for laminates e.g. in the ski and
– -40°C to +80 (+150)°C Not available in the U.K.
snowboard industry

-190°C to +80
200 – 500g 3.6kg combi pack**, Very pasty, IMO approval for shipbuilding (wheel mark, low spread of flame)
(+150)°C

-190°C to +80 Liquid, good flexibility at low temperatures, high strength, ABS type approval
200 – 400g 24kg pail
(+150)°C (shipbuilding), Bureau Veritas (type approval liquefied Gas Tanks)

Multi purpose, pasty/sag resistant, DIN 4102 B1, IMO approval for
200 – 500g -40°C to +80 (+150)°C 24kg pail, 300kg drum
shipbuilding (wheel mark, low spread of flame)

Pasty/sag resistant, high strength and good elasticity, different working life
200 – 500g -40°C to +80 (+150)°C Not available in the U.K.
versions available

200 – 500g -40°C to +80 (+150)°C 30kg pail Pasty/sag resistant, good workability, used for truck body assembly

200 – 500g -40°C to +80 (+150)°C 3.6kg combi pack** Pasty/sag resistant, primerless metal adhesion, good ageing stability

– -40°C to +80 (+120)°C Not available in the U.K. Good adhesion properties and excellent flowability

– -40°C to +80 (+150)°C Not available in the U.K. Liquid, fast setting for top lid bonding

50ml (2 x 25ml) cartridge,

– -40°C to +80 (+140)°C 250ml (2 x 125ml) cartridge, Easy to use
620ml (2 x 310ml) cartridge

Warm applied, high modulus, low conductivity, 2K material, 2 hours drive

– -40°C to +90 (+120)°C 310ml cartridge
away time acc. to European standard

– -40°C to +80 (+140)°C 50ml (2 x 25ml) cartridge Developed for plastic repairs

** Combi packs include hardener component LOCTITE UK 5400

*** Drive away time 67
 Structural Bonding – Polyurethanes
Product List (1K)

Open time at Tensile shear

Product Technology Viscosity Initial strength Curing time
23°C, 50% RH strength

LOCTITE UR 7220 5,500 – 10,500 mPa·s 4 – 6 hr 6 – 10 hr 3 days > 6 N/mm2

LOCTITE UR 7221 5,500 – 10,500 mPa·s 40 – 60 min. 2 – 4 hr 2 days > 6 N/mm2

LOCTITE UR 7225 5,500 – 10,500 mPa·s 20 – 25 min. 50 – 70 min. 1 day > 6 N/mm2

LOCTITE UR 7228 5,500 – 10,500 mPa·s 7 – 9 min. 10 – 15 min. 1 day > 6 N/mm2

LOCTITE UR 7388 3.000 – 5.000 mPa·s 7 – 9 min. 10 – 15 min. 1 day > 6 N/mm2

LOCTITE UR 7396 1K PU 2,000 – 4,000 mPa·s 25 – 35 min. 60 – 90 min. 1 day > 7 N/mm2

LOCTITE UR 7398 3,000 – 6,000 mPa·s 5 – 7 min. 7.5 – 9.5 min. 5 – 7 days > 4 N/mm2

> 5 N/mm2
TEROSON PU 8596 Pasty 25 min. 6 hr* 5 – 7 days with 5 mm
layer

> 5 N/mm2
TEROSON PU 8597 HMLC Pasty 20 min. 1 hr / 4 hr* 5 – 7 days with 5 mm
layer

> 4 N/mm2
TEROSON PU 8599 HMLC Pasty 15 min. 15 min.* 5 – 7 days with 5 mm
layer

> 5 N/mm2
TEROSON PU 9097 PL HMLC Pasty 25 min. 1 hr* 5 – 7 days with 5 mm
layer

Cleaner:
LOCTITE SF 8040 (viscosity – 3 mPa·s) in 30kg pack. Rinsing and cleaning agent for 1K and
2K polyurethane adhesives / high dissolving capacity / low evaporation rate.
For further information, please refer to the TDS and MSDS.

68 * Drive away time

 Bonding

Consumption Service temperature range

Pack sizes Comments
per m2 (short exposure)

100 – 200g -40°C to +80 (+100)°C Not available in the U.K. Very long open time for large panel applications, foaming

Long open time, foaming, IMO approval for shipbuilding (wheel mark, low
100 – 200g -40°C to +80 (+100)°C 11 lb
spread of flame)

Medium open time, foaming, IMO approval for shipbuilding (wheel mark,
100 – 200g -40°C to +80 (+100)°C 1,000kg container
low spread of flame)

Short fixture time, foaming, IMO approval for shipbuilding (wheel mark, low
100 – 200g -40°C to +80 (+100)°C 1kg, 30kg jerry can
spread of flame)

100 – 200g -40°C to +80 (+100)°C 1,000 kg container Low viscosity, fast setting

100 – 200g -40°C to +80 (+100)°C Not available in the U.K. Low viscosity, thermally accelerated, medium open time

Low viscosity, thermally accelerated, IMO approval for shipbuilding

120 – 150g -40°C to +80 (+100)°C Not available in the U.K.
(wheel mark, low spread of flame)

– -40°C to +90 (+120)°C 310ml cartridge, set 6 hours drive away time acc. to FMVSS

310ml cartridge, 400ml foil, High modulus, low conductivity, 4 hours drive away time acc. to European
– -40°C to +90 (+120)°C
570ml foil, set standard (frontal crash test at 64 km/h with 40% overlap)

Warm applied, high modulus, low conductivity, 15 minutes drive away time
– -40°C to +90 (+120)°C 310ml cartridge, 400ml, set
acc. to FMVSS

Primerless adhesion, high modulus, low conductivity, 1 hour drive away

– -40°C to +90 (+120)°C 310ml cartridge, set
time acc. to FMVSS

69
 Industrial Sealants / Adhesives
Elastic / Plastic Bonding and Sealing

Why use Henkel products for elastic / plastic bonding and sealing?
The Henkel portfolio of industrial elastic / plastic bonding and sealing products offers a wide range of solutions to meet the different requirements
and conditions that apply to industrial design and construction.

p0
Elastic Sealing
Elastic sealing involves applying an appropriate product in the joint in order to prevent
the penetration of moisture/or the passage of air between elements, components and
p1 > p0 assemblies made of the same or dissimilar materials. The elastic sealing material seals
by adhesion to the substrates. The elastic behaviour of the sealant acts as a media barrier
p0 while relative part movements are tolerated.

p0

elastic plastic Plastic Sealing

neutral position Plastic sealing involves applying an a appropriate product in the joint in order to act as a
compressed media barrier. The primary criterion for selection of a plastic sealant (besides the sealing/
media barrier performance) is its mechanical behaviour under deformation. When exposed
relieved
to forces, each sealant shows both a plastic (deformable) and an elastic (e.g. rubber like)
slightly elongated reaction. If the plastic response is dominant, the sealant is referred to as plastic.
relieved

heavily elongated

T0 T2 < T0 T1 > T0
Elastic Bonding
Elastic bonding is a process in which two similar or dissimilar materials are joined with
an elastic adhesive. Elastic bonding adhesives are selected mainly for their capability to
tolerate relative movements of the parts while the parts are bonded by adhesion to the
substrates. Besides their elastic properties, many elastic adhesives from Henkel exhibit
high inherent strength (cohesion) and a relatively high modulus, producing friction-locked
joints which, at the same time, have elastic properties.

Advantages of Elastic / Plastic Bonding and Sealing

šImproved aesthetic aspects
šNew designs
šUse of new materials incl. advanced composites
šFewer parts
šIncreased reliability & durability
šHigher quality
šWeight reduction, light weight design
šEfficient production process, fewer production steps
šCost reduction

70
 Bonding Sealing

Choosing the right Henkel Industrial Elastic / Plastic Adhesive or Sealant

Technical aspects/considerations of elastic/plastic bonding and sealing
šElastic bonding and sealing assembly needs a gap for elasticity to achieve more even stress distribution and higher elasticity (figure 1 and 2)
šAdhesion to the substrates enables elongation of the product during relative movements without loosening surface contact (figure 3)
šJoint design needs to take into account service conditions, environmental factors and specific durability, compatibility and aesthetic requirements

Figure 1: Larger gap Figure 2: Smaller gap Figure 3: Adhesive & sealant

Silicones Silane Modified Polymers Butyls

The LOCTITE Silicones are based on silicon – The TEROSON MS line is based on The TEROSON RB line is based on butyl
oxygen backbones with organic side groups. silane-modified polymers (SMP). Products rubber and/or polyisobutylene. Due to their
Products incorporating this technology incorporating this technology undergo inherent tackiness, butyl and PIB sealants
undergo moisture curing (1K, RTV*), after moisture curing and react to form high- adhere to metals, glass, ceramics, mineral
mixing (2K) or by temperature (1K, heat cure) performance elastomers. SMP products substrates, wood, PS, EPDM and other
to a high performance rubber-like elastomer. contain an adhesion promoter (primer) as plastics.
šElastic bonding and sealing with high part of the formulation. šPlastic sealing
flexibility š1K or 2K solution š1K solution
š1K or 2K solution šExcellent adhesion on almost all šFinal properties directly upon application
šOutstanding temperature resistance substrates šHigh flexibility even at low temperatures
šExcellent UV and chemical resistance - e.g. šExcellent weathering and ageing šExcellent adhesion to almost all
in the presence of oil, water and glycol resistance substrates
šPrimerless adhesion to many substrates šElastic bonding, sealing and coating šGood resistance to water and ageing
šLow permeability to water vapour and
gases
šSelf-welding

*Room Temperature Vulcanization

Henkel classification of plastic sealants

Flat, Round, Pre-Cut Profiles Hotmelt Butyls
šWound on reels or cut to length šHighly viscous and very tacky at room temperature
šNo application equipment required šMust be heated to 80°C to 120°C (or even higher) for application
Putties šApplied from hobbocks (pails) or drums

šEasily shapeable kneading mass Gun Grade Butyl Sealants

šShaped by hand and pressed into gaps, joints or openings šCold processable sealants applied at room temperature
šExcellent seal against water, moisture, gases and dust šApplied from cartridges or foil cartridges

71
 Industrial Sealants / Adhesives – Silicones
Product Table

2K

General purpose Fast cure Medium cure

LOCTITE LOCTITE LOCTITE

Solution
Sl 5615 SI 5616 SI 5607

Description 2K alkoxy silicone 2K alkoxy silicone 2K alkoxy silicone

Mix ratio by volume (A:B) 2:1 2:1 2:1

Colour Black White Grey

Mix tip working life (static mixer) 3 – 5 min. 3 – 5 min. 5 – 7 min.

Skin formation time – – –

Fixture time 10 – 15 min. 10 – 15 min. 50 min.

Elongation at break 230% 200% 140%

Shore A hardness 34 30 43

Shear strength (GBALU*) 1.7 N/mm2 1.7 N/mm2 1.6 N/mm2

Service temperature range -50°C to +180°C -50°C to +180°C -50°C to +180°C

Pack sizes 400ml, 17 ltr Not available in the U.K. 400ml

LOCTITE SI 5615 LOCTITE SI 5616 LOCTITE SI 5607

Handy Hints šFast cure 2K silicone šFast cure 2K silicone šMedium cure
šGood adhesion to šSealing/bonding 2K silicone
šTo improve adhesion on difficult-to-bond materials,
a wide range of applications
we recommend cleaner/adhesion promoter
substrates
TEROSON SB 450 or Corona/Plasma treatment
šUsing 2K silicones with mixing nozzle:
1. After opening the cartridge, press gun until both
components come out of the cartridge. Do this
without mixer nozzle attached.
2. Mount the mixer and discard the first 5cm of mixed
product.
3. Pay attention to the “mix tip pot life”. Make sure
that the applied bead is smooth. If you see crumbs on
the bead surface, the product is already partly cured
and the final properties will not be reached.
4. Change the mixer if you have not used the product
for some time.

72 | *GBALU = Grit Blasted Aluminium

 Bonding Sealing

1K

Self-levelling

Electrical High temperature

Fast cure Ultra clear General purpose
components resistance

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

SI 5611 SI 5700 SI 5366 SI 5145 SI 5399

2K alkoxy silicone 2K polyaddition silicone 1K acetoxy silicone 1K alkoxy silicone 1K acetoxy silicone

10:1 1:1 – – –

Grey Clear Clear Clear Red

2 – 3 min. 15 min. – – –

– – 5 min. 70 min. 5 min.

6 – 10 min. 220 min. – – –

60% 190% 530% 500% 500%

50 39 25 25 33

0.9 N/mm2 – 2 N/mm2 3.5 N/mm2 2.5 N/mm2

-50°C to +180°C -50°C to +150°C -50°C to +200°C -50°C to +200°C -50°C to +300°C

400ml 400ml 310ml 40ml 310ml

LOCTITE SI 5611 LOCTITE SI 5700 LOCTITE SI 5366 LOCTITE SI 5145 LOCTITE SI 5399
šVery fast cure šTransparent 2K šGeneral purpose šNeutral curing šHigh temperature
2K silicone polyaddition silicone 1K silicone 1K silicone resistant 1K silicone
šSelf-levelling (no by-product) šSuitable for glass, šNon-corrosive šFor bonding and
šPotting/sealing šSelf-levelling metal, ceramics etc. šEspecially for sealing sealing glass, metal
applications šPotting/sealing and protecting and ceramics, e.g.
šLighting elements, applications electrical components industrial ovens, stove
switches, electronic šLighting applications flues, etc.
connectors šElectrical & optical,
e.g. connectors,
switches

| 73
 Industrial Sealants / Adhesives – Silicones
Product List

Mix ratio by Mix tip

Skin formation
Product Description volume Colour working life Fixture time
time
A:B (static mixer)

Transparent, grey, black,

TEROSON SI 33 1K amine silicone – – 10 min. –
white

TEROSON SI 111 1K alkoxy silicone – Grey, black, white – 25 min. –

LOCTITE Sl 5145 1K alkoxy silicone – Clear – 5 min. –

LOCTITE SI 5366 1K acetoxy silicone – Clear – 5 min. –

LOCTITE Sl 5367 1K acetoxy silicone – White – 5 min. –

LOCTITE Sl 5368 1K acetoxy silicone – Black – 5 min. –

LOCTITE Sl 5398 1K acetoxy silicone – Red – 8 min. –

LOCTITE Sl 5399 1K acetoxy silicone – Red – 5 min. –

LOCTITE Sl 5404 1K heat curing silicone – White to grey – – –

LOCTITE Sl 5607 2K alkoxy silicone 2:1 Grey 5 – 7 min. – 10 – 20 min.

LOCTITE Sl 5610 2K alkoxy silicone 2:1 Black 2 – 3 min. – 4 – 6 min.

LOCTITE Sl 5611 2K alkoxy silicone 10:1 Grey 2 – 3 min. – 6 – 10 min.

LOCTITE Sl 5612 2K alkoxy silicone 4:1 Red 4 – 6 min. – 25 – 30 min.

LOCTITE Sl 5615 2K alkoxy silicone 2:1 Black 3 – 5 min. – 10 – 15 min.

LOCTITE Sl 5616 2K alkoxy silicone 2:1 White 3 – 5 min. – 10 – 15 min.

LOCTITE Sl 5660 1K oxime silicone – Grey – < 60 min. –

LOCTITE Sl 5700 2K polyaddition silicone 1:1 Clear 15 min. –* 220 min.

LOCTITE Sl 5970 1K alkoxy silicone – Black – 25 min. –

LOCTITE Sl 5980 1K alkoxy silicone – Black – 30 min. –

LOCTITE Sl 5990 1K oxime silicone – Copper – 25 min. –

*Tack-free time = approx. 220 min

74
 Bonding Sealing

Service
Elongation at Shore A Shear strength
temperature Pack sizes Comments
break hardness GB ALU
range

250% 22 1.2 N/mm2 -50°C to +150°C Not available in the U.K. General purpose sealing

590% 23 1.4 N/mm2 -50°C to +150°C Not available in the U.K. High elongation

500% 25 3.5 N/mm2 -50°C to +200°C 40ml For electrical components

530% 25 2 N/mm2 -50°C to +200°C 310ml General purpose

500% 20 2 N/mm2 -50°C to +200°C 310ml General purpose

435% 26 2 N/mm2 -50°C to +200°C 310ml General purpose

200% 35 0.7 N/mm2 -50°C to +300°C 310ml Flowable

500% 33 2.5 N/mm2 -50°C to +300°C 310ml High temperature resistance

65% 60 1.6 N/mm2 – Not available in the U.K. Thermally conductive

180 % 40 1.5 N/mm2 -50°C to +180°C 400ml Medium curing speed

210% 40 1.8 N/mm2 -50°C to +180°C 400ml Very fast curing

60% 50 0.9 N/mm2 -50°C to +180°C 400ml Very fast curing

180% 45 2.5 N/mm2 -50°C to +220°C 400ml High temperature resistance

230% 34 1.7 N/mm2 -50°C to +180°C 400ml, 17 ltr Fast curing

200% 30 1.7 N/mm2 -50°C to +180°C Not available in the U.K. White version of LOCTITE SI 5615

100% 45 to 75 1.8 N/mm2 -50°C to +200°C 40ml, 100ml, 200ml, 300ml Excellent water/glycol resistance

Ultra-transparent polyaddition curing silicone for

190% 39 – -50°C to +200°C 400ml
potting

200% 44 1.5 N/mm2 -50°C to +200°C 300ml, 20 ltr Excellent oil resistance

Excellent oil resistance, pressurised can for direct

290% 27 1.4 N/mm2 -50°C to +200°C 40ml, 100ml, 200ml, 300ml
application

270% 27 1 N/mm2 -50°C to +300°C 40ml, 100ml, 200ml, 300ml High temperature resistance

Cleaner
TERSON SB 450 – alcoholic solution designed for cleaning and to improve adhesion (thin fluid, colourless)

75
 Industrial Sealants / Adhesives – Silane Modified Polymers
Product Table

What main function are you looking for?

Elastic sealing

High / medium
General purpose Self-levelling
strength

TEROSON TEROSON TEROSON

Solution
MS 930 MS 935 MS 931

Colour White, grey, black White, grey, black White, grey, black

Consistency Pasty, thixotropic Pasty, thixotropic Self-levelling

Shore A hardness (DIN EN ISO 868) 30 50 30

Depth of cure after 24 hr 4 mm 3 mm 3 mm

Skin formation time 18 min. 8 min. 20 min.

Tensile strength (DIN 53504) 0.9 MPa 2.8 MPa 0.8 MPa

Elongation at break (DIN 53504) 250% 230% 100%

Service temperature range -50°C to +80°C -40°C to +100°C -40°C to +80°C

290ml, 310ml, 570ml,

Pack sizes 290ml, 310ml, 570ml 290ml
27kg

TEROSON MS 930 TEROSON MS 935 TEROSON MS 931

Handy Hints šFor sealing and šElastic sealant/ šSelf-levelling/ pourable
bonding of plastics adhesive šFor the coating of
šTo improve adhesion on materials difficult to bond and metals šBroad adhesion range surfaces
please use cleaner/adhesion promoter TEROSON šUniversal range of without use of primer šBroad adhesion range
SB 450 or Corona/Plasma treatment applications šExcellent UV and without use of primers
šTo increase cure speed, all TEROSON MS products šBroad adhesion range weathering resistance šGood overpaintability
(except MS 9399 and MS 500) can be accelerated by without use of primers šGood overpaintability šUniversal range of
using the B-component TEROSON MS 9371B with a
šExcellent UV and applications
mix ratio of 10:1
weathering resistance
šApplication of TEROSON MS products on plastics
such as PMMA or PC may cause stress cracking of
the plastic - suitability for these materials should be
tested prior to use
šBonding of transparent materials such as glass, PC
or PMMA may require additional UV protection of the
bond line where it is directly exposed to intense UV
light through the transparent material

76 |
 Bonding Sealing

Elastic bonding Coating

High / medium
General purpose Flame retardant 2K rapid cure Fast cure
strength

TEROSON TEROSON TEROSON TEROSON TEROSON

MS 650 MS 939 MS 939 FR MS 9399 MS 9320 SF

White, off-white, grey,

Black Black, grey White, grey, black Grey, ochre, black
black

Pasty, thixotropic Pasty, thixotropic Pasty, thixotropic Pasty, thixotropic Pasty, thixotropic

55 55 55 55 30

3 mm 3 mm 3 mm 2K system 4.5 mm

5 min. 5 min. 20 min. 35 min. 12 min.

3 MPa 3.0 MPa 3.5 MPa 3.0 MPa –

200% 250% 180% 150% –

-40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +100°C

290ml, 570ml, 25kg,

Not available in the U.K. 290ml, 570ml, 25kg 2 x 25ml*, 2 x 200ml** 300ml
280kg

TEROSON MS 650 TEROSON MS 939 TEROSON MS 939 FR TEROSON MS 9399 TEROSON MS 9320 SF
šFast skin formation šBroad adhesion range šGood fire resistance šCuring Independent of šSag resistant
šHigh green strength without use of primers and low smoke air/ humidity šSprayable and
šExcellent UV and emission šEasy handling brushable
weathering resistance šHigh strength 2K system šOverpaintable
šUniversal range of assembly and vibration šShort tack-free time šFast curing
applications damping šHigh initial strength
šBroad adhesion range
without use of primers
šExcellent UV and
weathering resistance

*Only available in white

**Available in white, grey, | 77
black
 Industrial Sealants / Adhesives – Silane Modified Polymers
Product List

Tensile
Shore A hardness Depth of cure
Product Colour Consistency Skin formation time strength
(DIN EN ISO 868) after 24 hr
(DIN 53504)

Pasty, high
TEROSON MS 500 White, black 63 3 mm 12 min. 3 MPa
holding force

TEROSON MS 647 White, black Pasty, thixotropic 50 3 mm 15 min. 2.8 MPa

TEROSON MS 650 Black Pasty, thixotropic 55 3 mm 5 min. 3 MPa

TEROSON MS 930 White, grey, black Pasty, thixotropic 30 4 mm 18 min. 0.9 MPa

TEROSON MS 931 White, grey, black Self-levelling 30 3 mm 20 min. 0.8 MPa

TEROSON MS 935 White, grey, black Pasty, thixotropic 50 3 mm 8 min. 2.8 MPa

TEROSON MS 937 White, grey, black Pasty, thixotropic 50 4 mm 8 min. 3.0 MPa

White, off-white, grey,

TEROSON MS 939 Pasty, thixotropic 55 3 mm 5 min. 3.0 MPa
black

TEROSON MS 939 FR Black, grey Pasty, thixotropic 55 3 mm 20 min. 3.5 MPa

TEROSON MS 9302 Grey, brown Thixotropic 30 3 mm 10 min. 1.1 MPa

TEROSON MS 9320 SF Grey, ochre, black Pasty, thixotropic 30 4.5 mm 12 min. –

TEROSON MS 9360 Black Pasty, thixotropic 60 3 mm 5 min. 3.5 MPa

TEROSON MS 9380 White, grey Pasty, thixotropic 70 3 mm 5 min. 3.5 MPa

TEROSON MS 9399 White, grey, black Pasty, thixotropic 55 2K system 35 min. 3.0 MPa

Cleaner
TEROSON SB 450 – alcoholic solution designed for cleaning and to improve adhesion (thin fluid, colourless)
B-Component (Hardener) for 2K Curing
TEROSON MS 9371 B – accelerator paste for TEROSON MS adhesives and sealants (pasty, thixotropic, white)

78
 Bonding Sealing

Elongation Service
at break temperature Pack sizes Comments / special features
(DIN 53504) range

200% -40°C to +100°C 310ml, 25kg UL QMFZ2 electrical safety, hot applicable

Not available in the

200% -40°C to +100°C 2K / UL QOQW2 mechanical safety
U.K.
Not available in the
200% -40°C to +100°C Unique ultra-fast curing as 2K
U.K.
290ml, 310ml,
250% -50°C to +80°C 2K / UL QMFZ2 electrical safety
570ml, 27kg

100% -40°C to +80°C 290ml Sensory analysis acc. to DIN 10955

290ml, 310ml,
230% -40°C to +100°C 1K/2K / UL QMFZ2 electrical safety
570ml

290ml, 570ml,
220% -40°C to +100°C ILH fungus resistance to DIN EN ISO 864 (VDI 6022)
27kg

290ml, 570ml,
250% -40°C to +100°C 1K/2K / UL QOQW2 mechanical safety
25kg, 280kg

290ml, 570ml, Flame retardant approvals: Flammability + smoke DIN 5510-2, ASTM E162 + E 662, NF F,
180% -40°C to +100°C
25kg 16-101 M1/F0
Not available in the
250% -40°C to +80°C ILH fungus resistance to DIN EN ISO 864 (VDI 6022)
U.K.

– -40°C to +100°C 300ml Fast curing, no cracks, no rust penetration

290ml, 25kg,
200% -40°C to +100°C High strength
250kg

120% -40°C to +100°C 290ml, 25kg GL (Germanischer Lloyd) approved elastomeric adhesive

2 x 25ml*,
150% -40°C to +100°C ILH fungus resistance to DIN EN ISO 864 (VDI 6022), ASTM E 162 + E 662
2 x 200ml**

*Only available in white

**Available in white, grey, black

79
 Industrial Sealants / Adhesives – Butyls
Product Table

How do you want to apply the product?

Manual application

Pre-formed

Cold applied

Can be applied after the release paper / foil has been pulled off

Low tackiness High tackiness

Medium cohesion High cohesion

Solution TEROSON RB VII TEROSON RB 276 TEROSON RB 81

Density 1.69 g/cm3 1.41 g/cm3 1.26 g/cm3

Solids content 100% 100% 100%

Adhesion strength Low High Very high

Room temperature Room temperature

Processing temperature Room temperature
(hot applied: +120°C to +140°C) (hot applied: +80°C to +160°C)

Service temperature range -40°C to +80°C -40°C to +80°C -40°C to +80°C

Pack sizes on request TEROSON RB VII TEROSON RB 276 TEROSON RB 81

šEasy to remove šHigh tackiness šHigh quality sealing tape
šVery good water and ageing šVery good ageing resistance šHigh tackiness and
resistance šPumpable at elevated self-welding
šGood for spacing temperatures šVery good water and ageing
resistance
šNo corrosive constituents

80
 Sealing

Automated application

Formed in place

Cold applied Hot applied

Gun grade butyls Hotmelt butyls

Kneadable Heat conductive

TEROSON RB IX TEROSON RB 2759 TEROSON RB 6814 TEROSON RB 301

1.8 g/cm3 1.48 g/cm3 1.3 g/cm3 1.25 g/cm3

100% 87% 100% 100%

Low Medium Very high Very high

Room temperature Room temperature +80°C to +150°C +80°C to +160°C

-30°C to +80°C -30°C to +80°C -40°C to +80°C -40°C to +80°C

TEROSON RB IX TEROSON RB 2759 TEROSON RB 6814 TEROSON RB 301

šSlight tackiness šEasy to dab off šHigh tackiness šHigh thermal conductivity
šVery good water and ageing šVery good water and ageing šPumpable šPumpable and hot extrudable
resistance resistance šSoft plastic šAlso available as profiled
šGood for spacing grade

81
 Industrial Sealants / Adhesives – Butyls
Product List

Adhesion Processing
Product Characteristic Colour Density Solid content
strength temperature

TEROSON RB IX Putty Light grey 1.80 g/cm3 100% Low Room temperature*

TEROSON RB VII Putty Light grey 1.69 g/cm3 100% Low Room temperature*

Room temperature*
Pre-formed and hot
TEROSON RB 81 Black 1.26 g/cm3 100% Very high hot applied**:
applied butyl
+80°C to +160°C

Room temperature*
Pre-formed and hot
TEROSON RB 276 Grey and black 1.41 g/cm3 100% High hot applied**:
applied butyl
+120°C to +140°C

TEROSON RB 276 Alu Composite Silver black 1.41 g/cm3 100% High Room temperature*

TEROSON RB 279 Hot applied butyl Black 1.40 g/cm3 100% Very high +80°C to +160°C

TEROSON RB 285 Hot applied butyl Grey 1.33 g/cm3 100% Very high +80°C to +160°C

TEROSON RB 301 Hot applied butyl Anthracite 1.25 g/cm3 100% Very high +80°C to +160°C

TEROSON RB 302 Hot applied butyl Anthracite 1.25 g/cm3 100% High +80°C to +160°C

Cartridge grade, room

TEROSON RB 2759 Grey 1.48 g/cm3 87% Medium Room temperature*
temperature extrudable

TEROSON RB 2761 Pre-formed butyl Black 1.30 g/cm3 100% High Room temperature*

Room temperature*
TEROSON RB 2785 Hot applied butyl Black 1.05 g/cm3 > 98% Very high hot applied**:
+90°C to +130°C

TEROSON RB 3631 FR Pre-formed parts Black 1.40 g/cm3 100% Medium Room temperature*

Cartridge grade, room

TEROSON RB 4006 Grey 1.40 g/cm3 85% Low Room temperature***
temperature extrudable

TEROSON RB 6814 Hot applied butyl Black 1.30 g/cm3 100% Very high +80°C to +150°C

* Pack size: tape

** Pack size: drum or hobbock
82 *** Pack size: cartridge or sausage
 Sealing

Service temperature Penetration

Comments
range 1/10 mm

-30°C to +80°C 75 Kneadable sealant for gap and breakthrough filling

-40°C to +80°C 56 Sealing of metal sheet overlap

-40°C to +80°C 71 Very high tackiness, improved performance

-40°C to +80°C 55 Multi-purpose, high strength

Laminated with an aluminium composite foil for excellent weathering and UV resistance, water vapour
-40°C to +80°C –
diffusion (DIN 53 122): μ = 645,000

-40°C to +80°C 85 Excellent pumpable hot butyl with high adhesion strength

-40°C to +80°C 160 Fungus resistant pumpable hot butyl

-40°C to +80°C 70 High thermal conductivity, pumpable hot butyl

-40°C to +80°C 85 Very high thermal conductivity, pumpable and hot extrudable, also available as profiled grade

-30°C to +80°C – Solvent-based gun grade

-40°C to +80°C 50 Vacuum bagging tape for infusion processes up to +80°C mould temperature

-40°C to +100°C 55 Good adhesion, high temperature resistance

-40°C to +105°C 48 Flame retardant tape, high temperature resistance

-20°C to +80°C – Gun grade, solvent-based sag resistant sealant

-40°C to +80°C 105 High performance hot butyl

83
 Casting Resins
Product Table

What kind of application are you looking at?

Air Food / Water

Liquid Thixotropic Dry substrates

LOCTITE LOCTITE LOCTITE LOCTITE

Solution
UK 8439-21 UK 8180 N CR 3525 UK 178 A

Technology 2K PU 2K PU 2K PU 2K PU
Recommended hardener
LOCTITE UK 5400 LOCTITE UK 5400 LOCTITE CR 4200 LOCTITE UK 178 B
(Part B)
Mixed colour Light beige Beige Yellowish Yellowish

Mix ratio by weight* 5:2 5:3 100:75 1:1

Working life** 4 – 5 min. 4 – 6 min. 20 – 26 min. 40 – 60 min.

Mixture viscosity** 400 – 1,000 mPa·s Thixotropic 900 – 1,700 mPa·s 18,000 – 30,000 mPa·s

Service temperature
-40°C to +80°C -40°C to +80°C 80°C in process +50°C in process
range
Short exposure (1hr) +150°C +150°C +120°C +120°C

Pack sizes Not available in the U.K. Not available in the U.K. Not available in the U.K. Not available in the U.K.

LOCTITE UK 8439-21 LOCTITE UK 8180 N LOCTITE CR 3525 LOCTITE UK 178 A

šSelf-levelling šFast built-in thixotropy šFast setting šNSF approval,
šFast setting šShort processing time šEasy processability especially for spiral
šBroad adhesion šGood penetration into LOCTITE CR 3525 wound filters (RO)
spectrum filter media undergoes a low
LOCTITE UK 8439-21 has LOCTITE UK 8180 N exothermic reaction and
very good workability forms a chemical therefore allows fast
and self-levelling thixotropy which processing.
properties. It is designed allows very fast in KTW approval
for the manufacture of line processing for EG 1935 2004, direct
particulate air filters. the assembly of filter food contact
The product meets the elements. The product is 2002/72/EC approval
requirements of the HEPA suitable for clean room for the plastics
filter industry. applications. industry

84
 Filling
& Protecting

Filter application
Electrical
application
Medical Oil

Wet substrates

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

EA 9299 A CR 5103 CR 3502 EA 9430 A CR 6127

2K EP 2K PU 2K PU 2K EP 2K PU

LOCTITE EA 9299 B LOCTITE CR 4100 LOCTITE CR 4100 LOCTITE EA 9430 B LOCTITE CR 4300

Yellowish Yellowish Yellowish Yellowish Light beige

100:35 100:72 100:62 10:1 85:15

6 hr 5.5 – 7.5 min. 330 – 430 sec. 16 hr 70 – 110 min.

Liquid 700 – 1,500 mPa·s 600 – 1,400 mPa·s 8,000 mPa·s 2,600 mPa·s

+80°C in process +45°C in process +40°C in process -55°C to +100°C -40°C to +80°C

+200°C +120°C +120°C +200°C +150°C

Not available in the U.K. Not available in the U.K. Not available in the U.K. Not available in the U.K. 35kg

LOCTITE EA 9299 A LOCTITE CR 5103 LOCTITE CR 3502 LOCTITE EA 9430 A LOCTITE CR 6127
šGood adhesion šAllows steam, ETO šAllows steam, ETO šLong working life šFlame retardant acc.
properties or gamma ray or gamma ray šHigh temperature to UL 94 VO
šHigh processing sterilisation sterilisation stability šElastic properties
temperature šVery good adhesion šVery good adhesion šLow shrinkage šVery good electrical
resistance LOCTITE CR 5103 has LOCTITE CR 3502 has LOCTITE EA 9430 A properties e.g.
LOCTITE EA 9299 A has very good penetration very good penetration exhibits very good dielectric strength or
a very good chemical properties during properties during resistance to hydraulic permittivity
resistance and offers centrifugation. The centrifugation. The fluids, fuel and LOCTITE CR 6127 is
good adhesion to wet product is ISO 10993 product is ISO 10993 chemicals. Due to its qualified for the casting
fibres in the production compliant for medical compliant for medical long open time it can of telecommunication
process. equipment and approved equipment and approved also be used for large components,
for dialysers. for dialysers. potting applications e.g. transformers or other
in gas separation filters. electrical/electronic
devices.

85
 Casting Resins
Product List
Mixed data
Can be
used with
Product Technology Application Colour Viscosity
hardener Mix ratio
part B Viscosity**
by weight*

800 – LOCTITE 600 –

LOCTITE CR 3502 2K PU Resin Medical Yellowish 100:62
1,600 mPa·s CR 4100 1,400 mPa·s

7,000 – LOCTITE 3,800 –

LOCTITE CR 3507 2K PU Resin Medical Yellowish 100:44
8,500 mPa·s CR 4100 5,000 mPa·s

1,600 – LOCTITE 200 –

LOCTITE CR 3510 2K PU Resin Water Beige 100:60
2,400 mPa·s CR 4300 600 mPa·s

2,600 – LOCTITE 1,100 –

LOCTITE CR 3519 2K PU Resin Water White 100:80
3,800 mPa·s CR 4200 1,900 mPa·s

1,000 – LOCTITE 900 –

LOCTITE CR 3525 2K PU Resin Food/water Yellowish 100:75
1,600 mPa·s CR 4200 1,700 mPa·s

900 – LOCTITE 900 –

LOCTITE CR 3528 2K PU Resin Water Yellowish 100:82
1,700 mPa·s CR 4200 1,700 mPa·s

1,000 – LOCTITE 700 –

LOCTITE CR 5103 2K PU Resin Medical Yellowish 100:72
1,400 mPa·s CR 4100 1,500 mPa·s

8,000 – LOCTITE 2,200 –

LOCTITE CR 6127 2K PU Resin Electrical White 85:15
14,000 mPa·s CR 4300 3,000 mPa·s

3,000 – LOCTITE 800 –

LOCTITE CR 6130 2K PU Resin Electrical White 100:28
4,600 mPa·s CR 4300 1,400 mPa·s

LOCTITE 4,000 – LOCTITE

2K Epoxy End cap/water Beige 10:2,9 –
EA 1623986 A 7,000 mPa·s EA 1623986 B

Amber LOCTITE
LOCTITE EA 9299 A 2K Epoxy Food/water – 100:35 Liquid
(mixture) EA 9299 B

LOCTITE Approx.
LOCTITE EA 9430 A 2K Epoxy Oil – – 10:1
EA 9430 B 8,000 mPa·s

Yellowish 18,000 – LOCTITE 18,000 –

LOCTITE UK 178 A 2K PU Resin Food/water 1:1
(mixture) 26,000 mPa·s UK 178 B 30,000 mPa·s

Air/waste 6,000 – LOCTITE 2,500 –

LOCTITE UK 8101 2K PU Resin Beige 4:1
water 10,000 mPa·s UK 5400 2,800 mPa·s

Air/waste 24,000 – LOCTITE 8,000 –

LOCTITE UK 8103 2K PU Resin Beige 5:1
water/oil 30,000 mPa·s UK 5400 10,000 mPa·s

Oil/waste 4,000 – LOCTITE 800 –

LOCTITE UK 8121 B11 2K PU Resin Beige 100:35
water 7,000 mPa·s CR 4120 1,400 mPa·s

* Mix ratio by weight depends on used hardener. For further details please refer to the TDS or contact your sales representative
86 ** Viscosity and working life data are linked to the standard hardener (the first in the range)
 Filling
& Protecting

Mixed data

Pack size Comments

Shore A/D Short exposure Service
Pot life
hardness (1hr) temperature

+40°C Not available in

330 – 430 sec. 87 – 97 (D) +120°C Biologically compatible casting resin for dialysers
in process the U.K.

+40°C Not available in

8 – 10.5 min. 80 – 90 (A) +120°C Biologically compatible casting adhesives for medical devices
in process the U.K.

+50°C Not available

25 – 35 min. 65 – 75 (D) +120°C KTW approval
in process in the U.K.

+40°C Not available in

30 – 40 min. 60 – 70 (D) +120°C KTW approval, casting resin for filters
in process the U.K.

+80°C Not available

20 – 26 min. 58 – 68 (D) +120°C Fast setting, KTW approval
in process in the U.K.

-40°C to Not available in

15 – 20 min. 70 – 80 (D) +120°C Casting resin for water and food filters, KTW approval
+80°C the U.K.

+40°C Not available in

5.5 – 7.5 min. 58 – 68 (D) +120°C Biologically compatible for dialyser end caps
in process the U.K.

-40°C to
70 – 110 min. 79 – 89 (A) +150°C 35kg Low viscosity, good elasticity, long open time, UL-94 approval
+80°C

-40°C to
135 – 225 sec. 65 – 75 (A) +120°C 250kg Low viscosity, good elasticity, short open time
+80°C

Not available in Especially suited for the spiral winding and binding of glass yarns
800 – 1.200 sec. – – –
the U.K. used during the production of reverse osmosis filter elements

+80°C Not available KTW approval, good adhesion properties, for wet fibres, high
6 hr 80 (D) +200°C
in process in the U.K. processing temperature resistance

-55°C to Not available

16 min. – +200°C Long working life, high temperature stability
+100°C in the U.K.

+50°C Not available in

40 – 60 min. 80 – 90 (A) +120°C NSF approval, for spiral wound filters
in process the U.K.

-40°C to Not available

50 – 70 min. – +150°C Low viscosity, for air filter casting
+80°C in the U.K.

-40°C to
40 – 70 min. – +150°C 24kg For air filter casting, IMO approval
+80°C

-40°C to Not available

9.5 – 12.5 min. 75 – 85 (D) +120°C Especially for gravel filters, KTW approval
+80°C in the U.K.

87
 Casting Resins
Product List
Mixed data
Can be
used with
Product Technology Application Colour Viscosity
hardener Mix ratio
part B Viscosity**
by weight*

700 – LOCTITE
LOCTITE UK 8180 N 2K PU Resin Air Beige 5:3 Thixotropic
1,000 mPa·s UK 5400

750 – LOCTITE 400 –

LOCTITE UK 8439-21 2K PU Resin Air White 5:2
1,250 mPa·s UK 5400 1,000 mPa·s

5,000 – LOCTITE 3,000 –

LOCTITE UK 8630 2K PU Resin Oil Beige 100:57.5
9,000 mPa·s UK 5400 5,000 mPa·s

700 –
LOCTITE CR 4100 2K PU Hardener – Yellowish – – –
1,500 mPa·s

3,000 –
LOCTITE CR 4200 2K PU Hardener – Yellowish – – –
4,400 mPa·s

LOCTITE CR 4300 2K PU Hardener – Clear brown 40 – 70 mPa·s – – –

250 –
LOCTITE UK 5400 2K PU Hardener – Brown – – –
300 mPa·s

Casting Resins Based on Epoxy and Polyurethane Technology

Possessing versatile characteristics, casting resins based on epoxy and polyurethane technology have been steadily gaining ground over the past
decades. They can be chemically engineered to be very hard and impact resistant or soft and elastic. A casting resin usually consists of two basic
components which are mixed and react with each other to form a cross-linked product. Systems of this kind generally display high strength, are
easy to apply, and have very good gap filling properties. Polyurethane casting resins are compatible with a broad range of materials and withstand
temperatures of up to 120°C (with brief peaks up to 150°C). If higher temperatures are required (up to 180°C), epoxy casting resins are used.

* Mix ratio by weight depends on used hardener. For further details please refer to the TDS or contact your sales representative
88 ** Viscosity and working life data are linked to the standard hardener (the first in the range)
 Filling
& Protecting

Mixed data

Pack size Comments

Shore A/D Short exposure Service
Pot life
hardness (1hr) temperature

-40°C to Not available

4 – 6 min. – +120°C Thixotropic, good penetration into filter media
+80°C in the U.K.

-40°C to Not available in

4 – 5 min. – +120°C For HEPA filters, self-levelling
+80°C the U.K.

-40°C to Not available

35 – 55 min. – +150°C For air filter casting, low viscosity
+80°C in the U.K.

Not available in
– – – – Temperature sensitive, do not store at lower than 20°C
the U.K.

Not available in
– – – – Temperature sensitive, do not store at lower than 20°C
the U.K.

– – – – 6kg Temperature sensitive, do not store at lower than 20°C

6kg, 30kg,
– – – – Temperature sensitive, do not store at lower than 20°C
250kg

89
 Acoustic Coatings
Soundproofing

Why use TEROSON acoustic coatings?

Basically, there are two options for controlling noise: insulation or absorption. As both options can
be applied to airborne and to structure-borne sound, there are in fact four different types of noise
control:
1. Absorption of structure-borne sound
Absorption of structure-borne sound is achieved by converting part of the sound energy into thermal
energy while the sound travels through homogeneous materials attached or bonded to a solid body.
In this way, the structure-borne sound is absorbed before it generates air-borne sound. The better the
absorption properties of such damping materials, the better the structure-borne sound absorption.
The “loss factor” is a parameter for measuring this effect.
2. Insulation against structure-borne sound
Insulation against structure-borne sound is achieved by attenuating the propagation of sound by
using a flexible material for sound insulation. The softer and more voluminous this material, the
better the structure-borne sound insulation.
3. Absorption of air-borne sound
Absorption of air-borne sound is achieved by converting part of the air-borne sound energy into
thermal energy as the sound penetrates into fibrous or foam materials. The thicker the fibrous or
foam materials, the better the air-borne sound absorption.
4. Insulation against air-borne sound
Insulation against air-borne sound is achieved when part of the sound energy is reflected by a wall.
The remaining sound energy is transmitted through the wall and re-radiated on the opposite side in
the form of air-borne sound. The heavier and more flexible the partitioning wall, the better the air-
borne sound insulation.

Sound Measurement and Evaluation Loss Factor “d” Air-Borne Sound Absorption
Coefficient _
The pressure of air-borne sound waves is The acoustic loss factor “d” is used as a
measured by means of a sound level meter with measure of the noise absorption capability of a The absorption capability of a material is
a microphone. Sound levels are measured in material. This factor indicates how much of the expressed as an air-borne sound absorption
units of decibels (dB). As the subjective response sound energy propagated in the form of flexural coefficient _. It describes the percentage of
to noise as perceived by the human ear is largely waves will be absorbed and converted into heat incident sound energy which is absorbed and
dependent on the frequency or the frequency energy. The loss factor of a material depends on converted into heat energy. The absorption
spectrum of a sound, level meters are provided frequency and temperature. It does not, however, coefficient _ depends to a great extent on
with weighting filters for equalisation. The provide a meaningful indication of the actual frequency. The lower (deeper) the frequency, the
A-weighted sound level, expressed as dBA, will reduction of noise level which can be achieved. thicker the absorbent material that needs to be
be sufficiently accurate for most comparative It must therefore be measured on site. Striking used!
noise measurements. a reasonable compromise between economic
cost and benefit, a loss factor of approx. 0.1
has been found acceptable for a wide range of
applications.

90
 Coating

Soundproofing
šHighly efficient paste-type soundproofing materials
šOffer outstanding absorption capabilities
šReduction of structure-borne noise
šCan be coated in any thickness to meet the most exacting requirements for universal structure-borne sound absorption
šCan be applied by spatula or spray gun
šApproved according DIN 5510 Part 2, class S4-SR2-ST2 (Fire Behaviour)

Solution TEROSON WT 112 DB TEROSON WT 129

Chemical base Aqueous synthetic resin dispersion Aqueous synthetic resin dispersion

Density wet/dry 1.4 g/cm3 / 1.2 g/cm3 1.35 g/cm3 / 1.15 g/cm3

Solids content 65% 70%

Drying time (4 mm wet film)

24 hr 20 hr
(DIN EN ISO 291)

Temperature resistance -50°C to +120°C -50°C to +120°C

Pack size 40kg, 250kg drum Not available in the U.K.

TEROSON WT 112 DB TEROSON WT 129

šSolvent-free šSolvent-free
Handy Hints
šReady to apply from spray guns šReady to apply from spray guns
šNever apply TEROSON water-based šExcellent fire resistance šMoisture resistant
products to bare steel sheets because šLow flammability šLow flammability
there is serious risk of corrosion
šGood thermal insulation properties šGood thermal insulation properties
šThe Henkel range includes other
TEROSON WT 112 DB is used for damping TEROSON WT 129 is used for damping of
soundproofing products which are
vibrating planar surfaces. Examples are thin walled metal structures. Examples are
available on request
rail coaches, ships, plant and equipment, similar to TEROSON WT 112 DB. TEROSON
buildings, ventilation ducts, fan housings, WT 129 can be exposed to standing water
lifts, waste disposal units, facade elements for a longer period of time.
or containers. TEROSON WT 112 DB coatings
must not be directly exposed to water.

91
 Metal-Filled Compounds
To Repair Metal Parts

Why use a LOCTITE metal-filled compound?

LOCTITE metal-filled compounds offer maintenance solutions to the problems caused by
impingement and mechanical damage, including cracks in housings, worn keyways in shafts and
collars, worn cylindrical shafts etc.
LOCTITE metal-filled compounds repair, rebuild and restore damaged machinery and equipment
permanently and without the need for heating or welding.

Traditional Methods vs Modern Solutions

Traditional repair methods such as hard face welding are time consuming and expensive.
Alternatively, LOCTITE metal-filled compounds are easily applied and offer superior compressive
strength and protection qualities.
LOCTITE metal-filled compounds and LOCTITE protective coatings and compounds help you restore
and rebuild a wide variety of worn parts and return them to a serviceable condition.

Key benefits of LOCTITE metal-filled compounds

šFast repair
šLow shrinkage to reduce stress on components
šEasy to apply
šNo need to heat parts
šSuitable for production line repairs
šMatch metal colour
šCan be drilled, tapped or machined after cure
šSuperior adhesion to metal, ceramic, wood, glass and some plastics
šExcellent resistance to aggressive chemicals to increase part life
šChoice of mild steel, aluminium or non-metallic fillers for metal colour matching
šCreate durable repairs
šHigh compression strength for mechanical applications

92
 Filling
& Protecting

Key factors to consider when choosing the right LOCTITE metal-filled compound
Metal Repair Consistency Special Requirements
LOCTITE products for metal repair use steel or The range of LOCTITE metal-filled compounds As some applications are extremely
aluminium fillers to obtain properties as close as includes pourable, putty or kneadable products demanding, Henkel has developed special
possible to the part being repaired. Non metal to meet all requirements. products to resist high compression loads,
filled products can be used to rebuild worn areas high temperatures and highly abrasive
constantly subjected to cavitation and wear. environments.

Surface Preparation
Correct surface preparation is vital for the successful application of these products.
Good surface preparation will:
šImprove adhesion of LOCTITE metal-filled compounds to parts
šPrevent corrosion between the metal surface and the LOCTITE metal-filled compound
šExtend part life
After surface preparation, parts must be:
šClean and dry
šWithout surface or internal chemical contamination
šWithout corrosion
šLeft with a surface profile of 75 μm minimum

Product Application
LOCTITE metal-filled compounds are two-component epoxies. Products must be mixed thoroughly
before application, using the correct mixing ratio, until a uniform colour is achieved.
Putty products should be applied in thin layers. Press in place firmly and build up to the required
thickness to fill the gap. Particular care must be taken to prevent air bubbles forming.

Shaft Repair
Use LOCTITE EA 3478 for this special application. This product is particularly suitable for rebuilding
bearing seats. Please contact your local Technical Support to obtain specific recommendations for
shaft repair solutions.

93
 Metal-Filled Compounds
Product Table

Repair or rebuild damaged metal parts?

Steel

High compressive
Kneadable Putty
strength

LOCTITE LOCTITE LOCTITE

Solution EA 3463 EA 3478 EA 3471
(Metal Magic Steel™ stick) (Superior Metal) (Metal Set S1)

Description 2K Epoxy 2K Epoxy 2K Epoxy

Mix ratio by weight – 7.25:1 1:1

Working life 3 min. 20 min. 45 min.

Fixture time 10 min. 180 min. 180 min.

Shear strength (GBMS) ≥ 6 N/mm2 17 N/mm2 20 N/mm2

Compressive strength 83 N/mm2 125 N/mm2 70 N/mm2

Service temperature range -30°C to +120°C -30°C to +120°C -20°C to +120°C

Pack sizes 114g 453g, 3.5kg tub kit 500g tub kit

LOCTITE EA 3463 LOCTITE EA 3478 LOCTITE EA 3471

šEmergency sealing šRebuilds keyways and šSeals cracks in tanks,
of leaks in pipes and spline assemblies castings, vessels and
tanks šRebuilding of bearings, valves
šSmoothes welds clamp connections, šPatches non structural
šRepairs small cracks tensioning elements, defects in steel
in castings gear wheels or bearing casings
Sets in 10 minutes. seats šResurfaces worn air
Steel-filled kneadable Ferro-silicon-filled, seals
stick. Adheres to damp with outstanding šRepairs pitting caused
surfaces and cures compression strength. by cavitation and/or
under water. Chemical Ideal for renewing corrosion
and corrosion resistant. surfaces subjected to General purpose steel
Can be drilled, filed and compressive, thrust, filled, non sagging two
painted. impact and harsh component epoxy. Used
environments. to rebuild worn metal
parts.

94 |
 Filling
& Protecting

What material are you filling?

Metallic
Aluminium components
exposed to friction

High temperature
Pourable Fast cure Multi-purpose Wear resistant
resistance

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

EA 3472 EA 3473 EA 3475 EA 3479 EA 3474
(Metal Set S2) (Metal Set S3) (Metal Set A1) (Metal Set HTA) (Metal Set M)

2K Epoxy 2K Epoxy 2K Epoxy 2K Epoxy 2K Epoxy

1:1 1:1 1:1 1:1 1:1

45 min. 6 min. 45 min. 40 min. 45 min.

180 min. 15 min. 180 min. 150 min. 180 min.

25 N/mm2 20 N/mm2 20 N/mm2 20 N/mm2 20 N/mm2

70 N/mm2 60 N/mm2 70 N/mm2 90 N/mm2 70 N/mm2

-20°C to +120°C -20°C to +120°C -20°C to +120°C -20°C to +190°C -20°C to +120°C

500g tub kit 500g tub kit 500g tub kit 500g tub kit Not available in the U.K.

LOCTITE EA 3472 LOCTITE EA 3473 LOCTITE EA 3475 LOCTITE EA 3479 LOCTITE EA 3474
šForms moulds, fixtures šRepairs holes in tanks, šRepairs aluminium šRebuilds and repairs šIdeal for repairing
and prototypes leaks in pipes and castings, cracked worn metal parts in high metallic surfaces
šRepairs threaded elbows or worn aluminium operating temperature under friction
parts, pipes and tanks šRenews stripped parts and stripped applications Steel putty, high wear
Pourable, steel filled, self threads aluminium threads A non sagging, heavily resistant. Forms a self
levelling. Recommended šRebuilds worn steel A non sagging, heavily reinforced, aluminium lubricating surface to
for casting into hard to parts reinforced, aluminium powder filled two reduce sliding wear on
reach areas, anchoring Fast curing, steel filled, powder filled two component epoxy. Easily moving parts.
and levelling, forming non sagging. Ideal component epoxy. Easily mixed and moulded
moulds and parts. for emergency repair mixed and moulded to form odd shapes if
and repairing worn to form odd shapes if required. Cures to a non-
metal parts to prevent required. Cures to a non- rusting, aluminium like
downtime. rusting, aluminium like finish.
finish.

| 95
 Concrete Repair and Chocking
Rebuilding and Protection of Concrete / Chocking of Machinery

Why use LOCTITE concrete repair compounds?

Our concrete repair products are designed to rebuild, repair and protect concrete structures and floors from mechanical damage and chemical
attack. They bond to concrete, wood, glass, steel and other construction materials and guarantee fast, reliable and long lasting repairs.
Typical applications include ramps and loading areas, support beam and footer repairs, bridge decking and supports, concrete bunds and walls,
floor and tank protection etc.

Rebuild and Repair

Use LOCTITE PC 7257 or LOCTITE PC 7204 to restore concrete.

Both products can be applied horizontally, vertically and overhead.

Damaged Restored

Protection

Use LOCTITE PC 7277 to protect concrete against chemical attack.

Easy to apply by brush, roller or spray equipment.

Unprotected Protected

Traditional repair methods such as repairing floors or walls with conventional concrete need extensive time for curing.
Alternatively, LOCTITE concrete repair products are easily mixed, applied and cured on the same day.

Key Benefits
šEasy to apply
šChemical resistant
šQuick drying time compared to traditional methods
šReduces repair time, labour costs and downtime
šCan be applied at temperatures even below 0°C
šCan be applied on damp surfaces
šDoes not shrink or crack
šCan be coloured with standard cement colouring powders

96
 Filling
& Protecting

Why use LOCTITE marine chocking?

LOCTITE marine chocking is a two-component epoxy system recommended for the installation of main engines and other equipment in the marine
industry. It is used to build a foundation for devices like engines, gear boxes, winches etc. not only in ships, but also in general industrial plants.
The product achieves:
š100% surface coverage
šEquipment alignment
šHigh compressive strength
šLong term durability

It is specifically developed for chocking marine main propulsion and auxiliary machinery. Other shipboard applications include: stern tube and strut
bearings, pintle and rudder bearings, pedestal bearings, steering gears, stern winches, engine room pumps, cargo pumps, cable penetrations, large
ball or roller bearings, bow thrusters and anchor windlasses.

Key Benefits Approved By

šSelf levelling, fast curing, non shrinking šBUREAU VERITAS
šExcellent chemical and vibration resistance šGL/DNV
šExcellent compressive strength šLloyd’s Register
šEliminates need for precise preparation of machine surface šABS
šDecreases shock induced noise of machinery šRINA
šRussian Maritime Register of Shipping
šPRS
šMAN

Traditional Method vs. Modern Solution

Concrete LOCTITE PC 7202 Marine Chocking

Compressive strength Low High

Tensile strength Low High

Chemical resistance Low High

Cure time 7 – 21 days 24 hr @ 25°C

Drying time 28 days 24 hr

Adhesion to steel / metal None Very good

Layer thickness – 10 – 100 mm

97
 Concrete Repair and Chocking
Product Table

What is your application?

Rapid setting grout

Solution LOCTITE PC 7257

Colour Grey

Service temperature range -26°C to +1,090°C

Mix ratio by volume / weight (A:B) 1:5/100:500

Working time 3 – 11 min.

Surface drying time 15 – 22 min.

Recommended layer thickness Min. 64mm

Pack sizes 5.54 kg, 25.7 kg

LOCTITE PC 7257
Rapid setting concrete repair and grouting
system for
šRepair/rebuilding of ramps and loading
areas
šSupport beam and footer repairs
šBridge decking and supports
šConcrete bunds and walls
šGrouting bedplates and soleplates
šAnchoring bolts and handrails

98
 Filling
& Protecting

Concrete repair and protection Chocking

Chemical resistant grout Protective coating

LOCTITE PC 7204 LOCTITE PC 7277 LOCTITE PC 7202

Grey Blue Green

-29°C to + 65°C -30°C to +95°C -40°C to 121°C

Refer to TDS 2.8:1/100:28 100:11.6/100:6.9

60 min. 20 min. 10 – 15 min.

5 hr 2.8 hr 24 hr

Min. 6mm Refer to TDS 10 – 100 mm

Not available in the U.K. 5kg, 30kg Not available in the U.K.

LOCTITE PC 7204 LOCTITE PC 7277 LOCTITE PC 7202

Chemical resistant quartz filled epoxy for Chemical resistant brushable non filled two Self levelling, fast curing, non shrinking two
šFloor protection in chemical containment component epoxy for component epoxy for installation of main
areas (bunds) šTanks, reservoirs and pipes propulsion and auxiliary machinery like
šProtection of concrete support areas šFlooring šStern tube and strut bearings
against high dynamic loads šPintle and rudder bearings
šResurfacing ramps and stairs šStern winches

99
 Surface Coatings
Protection of Parts Against External Attack

Why use a LOCTITE surface coating?

LOCTITE surface coatings offer maintenance solutions to problems caused by wear, abrasion,
erosion, chemical attack and corrosion. They are available in trowelable, brushable and sprayable
formulations with special fillers for tough conditions and are ideal for all those large scale repairs that
have to last. Typical applications for this product range include air ducts, pumps, heat exchangers,
centrifuges, impellers, fan blades, cyclones, pipes, tanks, retention areas etc.
LOCTITE surface coatings provide excellent wear resistance and superior adhesion. Filled with
ceramic particles, specific to the different service conditions, they protect against abrasion and
therefore extend the service life of a wide range of plant areas and equipment. Their key advantage
is their capability to create a sacrificial and renewable working surface, protecting the structural
integrity of the original substrate.
One grade has specifically been developed to protect against corrosion and chemical attack. This
grade does not contain any ceramic filler and therefore allows a very smooth surface to be created.
Traditional Methods vs Modern Solutions
Traditional repair methods such as hard metal welding or flame spraying are expensive and difficult
to use for large surfaces. Alternatively, LOCTITE surface coatings are easily applied on all surface
sizes and offer the extra benefit of corrosion protection. In addition they do not create heat stress
during their application.

Key Benefits
šRestore worn surfaces and extend part life of new as well as old parts
šIncrease part efficiency
šSave costs by avoiding part replacement and reducing spare part inventories
šProtect parts against abrasion, erosion, chemical attack and corrosion
šExcellent chemical resistance for effective protection of assemblies

Key factors to consider when choosing the right LOCTITE surface coating
Temperature Resistance
Operating temperatures of LOCTITE surface coatings range from -30°C to +120°C. Some special grades, such as LOCTITE PC 7230 or
LOCTITE PC 7229, can be used up to 230°C. These special grades require post curing to achieve their ultimate high temperature performance.

100
 Coating

Particle Size
To improve abrasion resistance, the particle sizes of the abrasive materials and of the LOCTITE surface coatings should be similar.
The range of LOCTITE surface coatings offers grades for coarse particles as well as fine particle protection.

Small fillers knocked out by large particles Large fillers undermined by small particles Fillers of similar size provide best protection

Chemical and Corrosion Resistance

Thanks to the special epoxy matrix, this range of products is resistant to most types of chemical
attack. All our products offer good protection against fresh water and sea water, ammonium
sulphate and sodium hydroxide. Specific products also resist strong chemicals such as sulphuric
acid and urea. A comprehensive overview for the chemical resistance of LOCTITE surface coatings
is available – please contact your local Henkel Technical Support team for further information.

Product Application
LOCTITE surface coatings are two component epoxies. Products must be mixed correctly before
application, using the proper mixing ratio, until a uniform colour is achieved.
To ensure good wettability, it is recommended that you apply a brushable product like
LOCTITE PC 7117 as a primer prior to using coarse particle reinforced coatings. For coatings thicker
than 25mm, apply material in layers of 25mm at a time, allowing the layer to cool before applying
the next layer.

Surface Preparation
Correct surface preparation is vital for the successful application of these products.
Good surface preparation will:
šImprove adhesion of the LOCTITE surface coating to parts
šPrevent corrosion between the metal surface and the LOCTITE surface coating
šExtend maintenance intervals
After surface preparation parts must be:
šClean and dry
šWithout surface or internal chemical contamination
šWithout corrosion
šLeft with a surface profile of 75 μm minimum
šLeft with a blast profile of class 2.5
For large surfaces LOCTITE SF 7515 should be applied to avoid flash rusting.

101
 Surface Coatings
Product Table

What is your application?

Pure chemical
attack or corrosion
on metal

Non-filled

Sprayable ceramic Brushable ceramic

LOCTITE LOCTITE LOCTITE

Solution
PC 7266 PC 7255 PC 7117

Colour Blue Green, grey Black

Service temperature range (dry) -30°C to + 100°C -30°C to +95°C -30°C to +95°C

Mix ratio by volume (A:B) 2.8:1 2:1 3.33:1

Mix ratio by weight (A:B) 100:22 100:50 100:16

Working time 30 min. 40 min. 60 min.

Surface drying time 3.5 hr 4 hr 3.5 hr

Recommended total layer thickness* Min. 0.2 mm Min. 0.5 mm Min. 0.6 mm

Pack sizes 1kg, 10kg 900ml, 30kg 1kg, 6kg

LOCTITE PC 7266 LOCTITE PC 7255 LOCTITE PC 7117

Handy Hints Sprayable non filled two Ultra smooth, ceramic Brushable ceramic filled
1. Apply LOCTITE SF 7515 at the end of surface component epoxy for reinforced two two component epoxy
preparation and before applying the final coating/ šPumps, centrifuges component epoxy for for
compound. Benefit: Temporary corrosion protection and pipes šLining tanks and šImpellers, butterfly
which prolongs the working time of the surface to up chutes valves
šGearboxes, engines
to 48 hr.
and compressors šRudders and pintle šPump housings
2. Badly worn surfaces are rebuilt using šHeat exchangers, fans housings šCyclones
LOCTITE PC 7222 wear resistant putty or and casings šHeat exchangers šLining tanks
LOCTITE PC 7230 high temperature wear resistant
šTanks and reservoirs šCondensers
putty, prior to applying protective LOCTITE PC surface
coatings. šCooling pump
impellers
Ask your Henkel engineer for further information.
WRAS approved

*It is recommended for sprayable and brushable products to

102 | apply minimum two layers to achieve total layer thickness.
 Coating

Abrasion or erosion on metal with or without chemical attack

Fine particle Coarse particle

High temperature KTW approved High impact

Pneu-wear ceramic Trowelable ceramic
brushable ceramic brushable ceramic trowelable ceramic

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

PC 7234 PC 7226 PC 7118 PC 7218 PC 7219

Grey Grey Black Grey Grey

-30°C to +205°C -30°C to +120°C - 30°C to + 95°C -30°C to +120°C -30°C to +120°C

2.75:1 4:1 3.33:1 2:1 2:1

100:21 100:25 100:16 100:50 100:50

30 min. 30 min. 35 min. 30 min. 30 min.

8 hr + 3 hr post-cure 6 hr 2.5 hr 7 hr 6 hr

Min. 0.5 mm Min. 6 mm Min. 0.6 mm Min. 6 mm Min. 6 mm

1kg 1kg, 10kg 1kg, 6kg 1kg, 6kg 1kg, 10kg

LOCTITE PC 7234 LOCTITE PC 7226 LOCTITE PC 7118 LOCTITE PC 7218 LOCTITE PC 7219
Brushable ceramic filled Ceramic filled two Brushable ceramic filled Trowelable, ceramic Rubber modified,
two component epoxy component epoxy for two component epoxy filled two component ceramic filled two
for šDredge pump liners for epoxy for component epoxy for
šExhausts šFlumes and troughs šImpellers, butterfly šCyclone and separator šDredge pump liners
šHeat exchangers and šPump impellers valves bodies šFlumes and troughs
condensers šVibrating feeders šPump housings šDust collectors and šPump impellers
šLining tanks and šChutes/hoppers šCyclones exhausters šVibrating feeders
chutes šLining tanks šPump liners and šChutes/hoppers
šButterfly valves KTW approved impellers
šFan blades and
housings
šChutes and hoppers
šElbows and transition
points

| 103
 Surface Coatings
Product List

Mix ratio by Mix ratio by Surface

Product Product description Particle size Colour Working time
volume (A:B) weight (A:B) drying time

LOCTITE PC 7117 Brushable ceramic coating Fine Black 3.33:1 100:16 60 min. 3.5 hr

KTW approved brushable

LOCTITE PC 7118 Fine Black 3.33:1 100:16 35 min. 2.5 hr
ceramic coating

LOCTITE PC 7218 Trowelable ceramic coating Large Grey 2:1 100:50 30 min. 7 hr

High impact resistant

LOCTITE PC 7219 Large Grey 2:1 100:50 30 min. 6 hr
trowelable ceramic coating

High chemical. resistant

LOCTITE PC 7221 Fine Grey 2.3:1 100:29.4 20 min. 16 hr
brushable ceramic coating

LOCTITE PC 7222 Trowelable ceramic coating Small Grey 2:1 100:50 30 min. 6 hr

LOCTITE PC 7226 Pneu-wear ceramic coating Fine Grey 4:1 100:25 30 min. 6 hr

LOCTITE PC 7227 Brushable ceramic coating Fine Grey 2.75:1 100:20.8 30 min. 6 hr

104
 Coating

Service
Recommended Shore D Compressive Shear
temperature Pack sizes Comments
layer thickness hardness strength strength
range

Brushable two component epoxy that

provides a high gloss, low friction coating to
Min. 0.6 mm 87 105 N/mm² 23.2 N/mm² -30°C to +95°C 1kg, 6kg
protect equipment from wear, abrasion and
corrosion.

Brushable ceramic filled two component

epoxy specifically developed and approved
Min. 0.6 mm 80 114 N/mm² 26 N/mm² -30°C to + 95°C 1kg, 6kg
to be used on devices carrying cold potable
water.

Trowelable, ceramic filled epoxy designed

to protect, rebuild and repair high wear
Min. 6 mm 90 110.3 N/mm² – -30°C to +120°C 1kg, 6kg areas of processing equipment; suitable
for overhead applications and irregular
surfaces.

Rubber modified, ceramic filled epoxy that

offers high impact resistance; ideal for
Min. 6 mm 85 82.7 N/mm² – -30°C to +120°C 1kg, 10kg areas exposed to abrasion and impact;
non-sagging and suitable for overhead
applications and irregular surfaces.

Brushable ceramic filled two component

chemical resistant epoxy to protect
Min. 0.5 mm 83 69 N/mm² 17.2 N/mm² -30°C to + 65°C 5kg
equipment against extreme corrosion
caused by chemical exposure.

Trowelable ceramic filled two component

– 85 72 N/mm² 16.8 N/mm² -30°C to +105°C 3lb epoxy putty for badly worn surfaces
exposed to wear, erosion and cavitation.

Carbide-filled epoxy for protecting

processing equipment from fine particle
Min. 6 mm 85 103.4 N/mm² 34.5 N/mm² -30°C to +120°C 1kg, 10kg abrasion; this trowelable and non-sagging
epoxy is suitable for overhead and vertical
surfaces.

Brushable ceramic filled two component

epoxy with self-levelling properties,
Min. 0.5 mm 85 86.2 N/mm² 24.2 N/mm² -30°C to +95°C 1kg
providing a high gloss and low friction
surface.

105
 Surface Coatings
Product List

Mix ratio by Mix ratio by Surface

Product Product description Particle size Colour Working time
volume (A:B) weight (A:B) drying time

LOCTITE PC 7228 Brushable ceramic coating Fine White 2.8:1 100:22.2 15 min. 5 hr

High temperature resistant 6 hr + 2 hr

LOCTITE PC 7229 Small Grey 4:1 100:25 30 min.
trowelable ceramic coating post-cure

High temperature resistant 7 hr + 2 hr

LOCTITE PC 7230 Large Grey 4:1 100:25.6 30 min.
trowelable ceramic coating post-cure

High temperature resistant 8 hr + 3 hr

LOCTITE PC 7234 Fine Grey 2.75:1 100:21 30 min.
brushable ceramic coating post-cure

LOCTITE PC 7255 Sprayable ceramic coating Fine Green/grey 2:1 100:50 40 min. 4 hr

LOCTITE PC 7266 Non-filled sprayable coating – Blue 2.8:1 100:22 30 min. 3.5 hr

106
 Coating

Service
Recommended Shore D Compressive Shear
temperature Pack sizes Comments
layer thickness hardness strength strength
range

Brushable ceramic filled two component

Min. 0.5 mm 85 86 N/mm² 24 N/mm² -30°C to +95°C 1kg epoxy with self levelling properties,
providing a high gloss and low friction
surface.

Trowelable ceramic filled two component

epoxy putty with high temperature
Min. 6 mm 85 103.4 N/mm² 34.5 N/mm² -30°C to +230°C 10kg resistance to protect against small
particles; suitable for overhead and vertical
surfaces.

High temperature resistant two component

Min. 6 mm 90 103.4 N/mm² – -30°C to +230°C 10kg ceramic filled epoxy compound to protect
against large particles, suitable for
overhead and vertical surfaces.

Brushable two component epoxy designed

Min. 0.5 mm – – – -30°C to +205°C 1kg to protect against turbulence and abrasion
under extreme heat.

Ultra smooth, ceramic reinforced epoxy

that provides a high gloss, low friction
Min. 0.5 mm 86 106 N/mm² 31 N/mm² -30°C to +95°C 900ml, 30kg coating to protect against turbulence and
abrasion; seals and protects equipment
from corrosion and wear.

Sprayable non filled two component epoxy

Min. 0.2 mm 83 110 N/mm² 21 N/mm² -30°C to +100°C 1kg, 30kg that provides corrosion protection and high
chemical resistance; easy to spray with
standard airless spray gun.

107
 Cleaning
Parts, Hands and Maintenance Cleaning

Why use LOCTITE cleaners prior to bonding?

LOCTITE cleaners and degreasers are highly effective and are available in both water based and
solvent based formulations. When choosing a cleaner or degreaser, the major factors to consider are
drying time, residue, odour, and substrate compatibility. Residue is a particularly important concern: if
there is any secondary processing of the part, e.g. painting or bonding, a residue could interfere with
that process. Substrate compatibility is a common concern when dealing with plastics and solvent
based cleaners.

The LOCTITE cleaner portfolio offers products for:

šCleaning components before applying LOCTITE adhesives/sealants
šCleaning and degreasing worktops and parts
šRemoving cured sealant residue
šCleaning harsh dirt on hands

The product line includes:

šThree highly effective gentle and biodegradable hand cleaners
šElectrical contact cleaner
šFood grade cleaner (NSF A7)

Why choose BONDERITE?

BONDERITE offers you a cleaner for every step in your production chain (one stop supplier):
šOver 80 years of experience in cleaning
šHigh sustainability
šHighest quality
šState of the art technologies
šContinuous development and innovation

108
 Cleaning

Why use BONDERITE for maintenance cleaning?

Vehicles, industrial facilities and equipment require professional maintenance and safety of
the operator. Maintenance extends equipment service lifetimes and avoids long and costly
downtimes. In recent years, maintenance has taken on a new dimension, with such work being
frequently outsourced to companies offering specific experience and know-how, and using
technical and environmentally compatible products from Henkel.
Henkel develops innovative products aligned to the demanding specifications and the latest
regulations encountered in modern maintenance work.
Key industries and application areas
Public transport (rail, road), automotive, energy, cleaning companies, petrochemical plants,
defense engineering, aeronautic and marine.
Some key applications
Vehicle interior and exterior cleaning, tank and pipe cleaning, floor cleaning, parts cleaning
prior to inspection, paint stripping, graffiti removal and anti-graffiti protection, heat exchanger
descaling, reodourising, hand cleaning.

Key advantages of using BONDERITE for maintenance cleaning

šSpecific products for maintenance in industrial environments
šEquipment compatible
šRecycling possibilities
šEasy to dispense and use
šEasy waste treatment

Why use BONDERITE for industrial cleaning?

Industrial Cleaners
At each phase of their transformation, the surfaces of all metal parts must be oil and stain-free.
With its years of experience in surfactant chemistry, Henkel offers high performance cleaners for
all processes. The products are formulated to meet all specifications for each phase, application
method, environment, temperature or substrate while respecting environmental norms.
The high quality and efficiency of Henkel products substantially increase production quality and
help to decrease operating costs.
Key Industries
Metal forming, pulp and paper, steel, automotive, appliance manufacturing, wind power,
aluminium, rail, agriculture, vehicle construction, weapon, electrical, medical.
Key Applications
Inter-operational and final neutral degreasing with temporary corrosion protection, water and oil-
based corrosion protection, heavy-duty degreasing prior to surface treatment and painting, paint
stripping, paint detack, acid descaling and pickling.

109
 Parts and Hand Cleaning
Product Table

Do you need a parts or a hand cleaner?

Parts cleaner

General purpose Plastic parts Low VOC

Solution LOCTITE LOCTITE LOCTITE LOCTITE

SF 7061 SF 7063 SF 7070 SF 7066

Description Cleaner & degreaser Cleaner & degreaser Cleaner & degreaser Cleaner & degreaser

400ml aerosol, pump,

Pack sizes 400ml aerosol 400ml aerosol, 10 ltr Not available in the U.K.
10 ltr can, 200 ltr

LOCTITE SF 7061 LOCTITE SF 7063 LOCTITE SF 7070 LOCTITE SF 7066

šSolvent-based šSolvent-based general šSolvent-based general šWater-based emulsion
Handy Hints
(acetone) general parts parts cleaner parts cleaner with low VOC
šIf cleaning tissues cleaner šLeaves no residue šUsable as spray or in šUse for metals and
are required, use šVery fast evaporation šIdeal for use prior to immersion cleaning plastics
LOCTITE SF 7852. šRemoves dirt, resins, adhesive bonding and process at room A7 NSF Reg.No.:
Parts and hand cleaner lacquer, oils and sealing applications temperature 142646
for use without water. greases šRemoves special
šRemoves most
Available in a bucket heavy oils
greases, oils,
containing 70 wipes.
lubrication fluids, šFor most plastic parts
metal cuttings and without the risk of
fines from all surfaces stress cracks

110
 Cleaning

Hand cleaner

Gasket remover Electrical contacts Without abrasives With abrasives

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

SF 7200 SF 7039 SF 7830 Manuvo SF 7850 SF 7855

Gasket remover Contact cleaner spray Hand cleaner Hand cleaner Hand cleaner

400ml bottle,
400ml bottle,
400ml aerosol 400ml aerosol Not available in the U.K. 3 ltr pump dispenser,
1.75 ltr pump dispenser
10 ltr

LOCTITE SF 7200 LOCTITE SF 7039 LOCTITE SF 7830 Manuvo LOCTITE SF 7850 LOCTITE SF 7855
šRemoves cured šFor cleaning electrical šHighly efficient šFree of mineral oils šNon-toxic
gasket sealants and contacts exposed šDoes not contain šWith abrasives šWith abrasives
traditional gaskets in to moisture or other abrasives šRemoves ground-in šRemoves paint, resin
10 to 15 minutes contamination šWorks with or without dirt, grease, grime, and adhesives
šMinimal scraping šDoes not affect water and oil šWorks with or without
šUsable on most types insulating varnishes šBiodegradable šContains premium skin water
of surface šTypical application: conditioners šBiodegradable
šDo not use on plastic cleaning of electrical šWorks with or without
or painted surfaces contacts, relays, water
switchgear, etc. šBiodegradable

111
 Industrial Cleaners
Product Table

General dip General spray High pressure

BONDERITE BONDERITE BONDERITE

Solution
C-NE 20 C-NE FA C-MC 80

Application Dip Spray Spray or high pressure

Appearance Yellow to light brown liquid Clear, red-brown liquid Clear liquid

Application concentration 2 – 8% 3 – 10% 0.5 – 5%

Working temperature +40°C to +90°C +20°C to +50°C +20°C to +90°C

BONDERITE C-NE 20 BONDERITE C-NE FA BONDERITE C-MC 80

All-purpose neutral dip All-round spray cleaner Alkaline high pressure
cleaner for heavy soiling cleaner
šSalts of organic acids, šContains corrosion šContains alkalis,
non-ionic surfactants, protection agent surfactants, silicates
alkanolamines šAlso usable with other šAll-round alkaline
šNeutral cleaner cleaning methods (dip, cleaner
šMulti-metal HP, manual, etc.) šContains inhibitors for
šDewatering properties šFor use on all use on aluminium
šVery good corrosion substrates šHigh degreasing
protection šEnvironmentally performance
šFor final as well as for compatible alternative šIdeal tank cleaning
intermediate cleaning to solvent cleaners product

112
 Cleaning

Parts cleaning

Alkaline Corrosion protection Neutral Acid

BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-AK 5800 C-AK 5520 S-PR 6776 C-NE 3300 C-IC 3500

Spray Spray Dip/spray All Dip/spray

Clear, yellow-brownish
Clear colourless liquid Clear liquid Clear, yellowish liquid Clear, light yellowish liquid
liquid

4 – 8% 2 – 6% 1 – 5% 1 – 3% 10 – 30%, 1 – 5%

+40°C to +80°C +50°C to +80°C +40°C to +80°C +30°C to +80°C +50°C to +90°C

BONDERITE C-AK 5800 BONDERITE C-AK 5520 BONDERITE S-PR 6776 BONDERITE C-NE 3300 BONDERITE C-IC 3500
Liquid spray cleaner Liquid spray cleaner Cleaning before Water-based neutral Pickling and derusting
for degreasing of steel for all metals machining and cleaner agent for immersion
parts and plastic šContains silicates, corrosion protection šOrganic corrosion and spray processes
šContains alkalis, surfactants after machining inhibitors šContains phosphoric
phosphates, salts of šContains inhibitor for šOrganic corrosion šVery good acid, sulphuric acid,
organic acids, non- use on aluminium protectors of demulsifying behaviour inhibitor
ionic surfactants šLow foaming solubilisers, mineral oil šMulti-metal šFast pickling
šHigh degreasing fractions šApplicable in all kinds šContains inhibitor
performance šApplicable in of processes šIdeal for equipment
šUsable in all water immersion and spray šSalt-free cleanouts
qualities process
šAll metals
šCorrosion protection
for long term storage

113
 Cleaning, Protecting and Specialities
Product Table

Paint removing

Paint stripping Paint detack

Hot Cold Solvent-based paints

BONDERITE BONDERITE BONDERITE

Solution
S-ST 9210 S-ST 6776 LO / THIN S-PD 810

Application Spray Brushing/dip –

Application concentration 30 – 50% Ready-to-use 10 – 20%

Working temperature > +80°C Room temperature up to +35°C Room temperature

BONDERITE S-ST 9210 BONDERITE BONDERITE S-PD 810

Highly alkaline paint stripper S-ST 6776 LO / THIN Neutral paint coagulant
(for use on steel only) Acid paint stripper šAll-rounder for solvent-based
šAmine-free šMethylene chloride-free paints
šSolvent-free šBONDERITE S-ST 6776 LO: šNeutral
Thickened for good adherence šContains corrosion inhibitor
šBONDERITE S-ST 6776 THIN:
For dip application
šAll metals (incl. aluminium)
šLow odour

114
 Cleaning

Protecting Cleaning
specialities

Corrosion protection Reodoursing

Water-based paints Water-based Oil-based

BONDERITE BONDERITE BONDERITE BONDERITE

S-PD 828 S-FN 7400 S-PR 3 S-OT WP

– Spray/dip Spray/dip Spray

0.5 – 2% (steel), 1.5 – 3%

4 – 5% Ready-to-use > 2%
(cast iron)

Room temperature +15°C to +80°C Room temperature Room temperature

BONDERITE S-PD 828 BONDERITE S-FN 7400 BONDERITE S-PR 3 BONDERITE S-OT WP
Neutral paint coagulant for Passivation of steel and cast Passivation of steel and cast Deodourant
solvent- and water-based iron for subsequent temporary iron for subsequent storage or šSpecial technology to
paints storage in closed warehouses transport neutralise unpleasant smells
šContains special silicates, dust šContains organic corrosion šContains organic corrosion šLow consumption / high
binding agents protection components protection components performance
šNeutral šOrganic corrosion protection šOrganic corrosion protection
šFor both solvent- and water- components components mineral oil
based paints šWater-based fractions
šNo disturbance of following šFlashpoint > +100°C
process steps (painting, š3 – 6 months corrosion
bonding, etc.) protection in closed
warehouse

115
 Cleaners – Heavy-Duty Maintenance Cleaners
Product Table

Which type of heavy-duty maintenance cleaner is required?

General cleaning Heat exchanger & pipes

Lime scale and

Universal cleaner Heavy-duty cleaner Degreaser
corrosion removal

LOCTITE BONDERITE BONDERITE BONDERITE

Solution
SF 7840 C-MC 3000 C-IC 146 C-AK 187 U

pH at 10 g/l pH 10 pH 12.5 – 13.5 pH 1.3 – 1.9 pH 12 – 13

Service temperature
+10°C to +50°C +10°C to +50°C +60°C to +70°C +60°C to +70°C
range

Heavy Cleaning: 25 - 50%

Application
Medium Cleaning: 3 - 6% 2 – 20% 8 – 16% –
concentration
Light Cleaning: 1 - 2%

LOCTITE SF 7840 BONDERITE C-MC 3000 BONDERITE C-IC 146 BONDERITE C-AK 187 U
Cleaner & degreaser High pressure cleaner šAll metals šFor steel surfaces
šBiodegradable šEconomical in use šContains inhibitor to šStrong degreasing
šSolvent-free, non- šPhosphate, EDTA-and avoid over-pickling action on very oiled
toxic, non-flammable NTA-free šDegreasing action steel surfaces
šCan be diluted with šExcellent degreasing šHighly concentrated šHighly concentrated
water properties šDescaling – derusting šSilicate and phosphate
šRemoval of grease, šHighly efficient mainly used in free
oil, cutting fluids and all-round alkaline circulation applicators šAddition of cleaning
workshop grime cleaner booster if necessary
šIdeal vehicle cleaner šNon-foaming
šDerusting action
šDegreasing in
circulation applicators

116
 Cleaning

Floor cleaning Cleaning of mechanical parts Paint removing

Low-foam floor Fountain cleaner /

Washing machine Dip cleaning Paint cleaner
cleaner Washing table

BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-MC 20100 C-MC 1030 C-MC 352 C-MC 1204 C-MC 21130

pH 10.5 neat: pH 9.5 pH 11.5 pH 11.3 neat: pH 9 – 10

Room temperature, Room temperature,

Room temperature Room temperature +50°C to +75°C
up to +40°C up to +40°C

2 – 10% Ready-to-use 2 – 6% 1 – 50% 8 – 10%

BONDERITE BONDERITE C-MC 1030 BONDERITE C-MC 352 BONDERITE C-MC 1204 BONDERITE
C-MC 20100 Industrial cleaner for Spray cleaner Dip cleaner C-MC 21130
Floor cleaner for fountain applications šEfficient metal cleaner šGeneral cleaner and Painting equipment
automatic & manual šWater-based cleaner and degreaser used degreaser for heavy cleaner
cleaning to replace solvents in spray cleaning soils šFor cleaning solvent-
šNeutral šProvides temporary machines šExcellent penetrating based and water-
šLow-foaming for rust protection šStrong detergent action on dirt and easy soluble paints
use in floor cleaning šSolvent-free efficiency dissolution of grease šFree of chlorinated,
equipment šFor cleaning šContains inhibitor for šCan be applied by petroleum-based or
šSlightly perfumed mechanical parts light metals spraying, dipping or oxygenated solvents
šLeaves soil-repellent using cleaning tables šSolvent-free manually šNon-flammable
protection layer šEfficient metal cleaner šSolvent-free šFor cleaning all kinds
and degreaser used Applications: of painting equipment
in spray cleaning Cleaning of all metal
machines mechanical parts,
with or without high
pressure. Also suitable
on synthetic substances,
rubbers and painted
surfaces.

117
 Cleaners – Heavy-Duty Maintenance Cleaners
Product Table

Which type of heavy-duty maintenance cleaner is required?

Vehicle exterior cleaning

Multi-purpose
Acid cleaner Neutral cleaner Cleaning paste
cleaner

BONDERITE BONDERITE BONDERITE BONDERITE

Solution
C-MC 3100 C-MC CS C-MC N DB C-MC 10130

pH at 10 g/l pH 10.6 pH 1.6 – 2.2 pH 7 –

Service temperature
Room temperature Room temperature Room temperature Room temperature
range

Application
3 – 5% 1 – 20% 3 – 5% Ready-to-use
concentration

BONDERITE C-MC 3100 BONDERITE C-MC CS BONDERITE C-MC N DB BONDERITE C-MC 10130
High pressure cleaner šFor exterior cleaning Neutral cleaning product Renovation paste – for
šFor the exteriors of all of railway vehicles and for general cleaning cleaning und polishing
kinds of vehicles/vehicle trucks operations šRemoving lime scale
parts šIdeal for removing flash šSpecifically for cleaning and soap residues
šSpecial low odour rust, particularly on vehicles, especially from glass and metal
properties, specifically trains railway but also wheeled surfaces
for manual high and water vehicles šHigh detergent efficiency
pressure cleaning and šOutstanding surface
especially for all indoor compatibility
cleaning operations
šFree of phosphates,
EDTA and NTA
šLow pH level
šNo attack on painted or
plastic surfaces
šEfficient exterior alkaline
cleaner for vehicles

118
 Cleaning

Vehicle interior cleaning Graffiti cleaning Tank cleaning

General interior Exterior / General tank

Glass cleaner Interior
cleaner metal-paint cleaner

BONDERITE BONDERITE BONDERITE BONDERITE BONDERITE

C-MC 12300 C-MC 17120 C-MC 400 S-ST 1302 C-MC 60

Neat: pH 9.5 – 10.5 Neat: pH 10.3 Neat: pH 3.7 pH 9.8 – 10.8 pH 12.0 – 13.0

+10°C to +49°C Room temperature +10°C to +40°C Room temperature +20°C to +90°C

3 – 50% Ready-to-use Ready-to-use Ready-to-use 5 – 20%

BONDERITE C-MC 12300 BONDERITE C-MC 17120 BONDERITE C-MC 400 BONDERITE S-ST 1302 BONDERITE C-MC 60
Universal liquid cleaner šSelf drying Graffiti and marking Ink and graffiti remover Strong alkaline high
šAll substrates šAlso ideal for cleaning of remover šRemoval of graffiti, pressure cleaner
šPerfumed plastics šVery efficient on almost grease, rubber tracks, šEfficient heavy duty
šHigh degreasing any type of graffiti on glass and ceramics cleaner for concrete
properties šParticularly active on šSuitable for synthetic floors
šAll application methods bitumen containing leather surfaces, as šSolvent-free
spray paints well as metal surfaces šWater-based strong
šCan be used on vertical without damaging the alkaline cleaning agent
surfaces base material šCleans steel, copper,
šLabel free šFree of CFC, mineral copper alloys, stainless
šFor the removal of oil, acid and caustic steel and most plastic
graffiti and markings substances surfaces
from all common šFor the removal of šRemoves oil, fats
substrates graffiti and grease on (vegetable, animal,
glass and ceramics mineral), fatty acids,
mineral contaminants
and additives, even if
hardened, oxidized or
burned
šLeaves a temporary
rust protection film after
drying

119
 Lubrication
Lubrication and Protection

Why Use a LOCTITE lubricant?

LOCTITE lubricants offer superior protection for industrial plants and equipment. The range
includes organic, mineral and synthetic based products meeting the requirements of
industrial applications.

What is the function of a lubricant?

The typical function of a lubricant is to protect against friction and wear. Lubricants are also used to
protect against corrosion by displacing moisture and leaving a continuous coating on the part.

What considerations are important when choosing a lubricant?

When choosing a lubricant, it is important to consider the intended application as well as the
environmental conditions to which the assembly will be exposed. Environmental conditions are
critical to the successful selection of the right lubricant product. Factors including high temperature,
harsh chemicals and contaminants may have an adverse effect on the expected lubricant
performance.

LOCTITE anti-seize products LOCTITE greases

LOCTITE anti-seize products LOCTITE lubricating greases
provide protection in harsh have been designed to offer the
environments and operating following performance benefits:
conditions, e.g. extreme šProtect against friction
temperatures and corrosive šReduce wear and corrosion
attack. They prevent fretting šPrevent overheating
and galvanic corrosion. They To match specific requirements,
can also be used as a running LOCTITE greases are made of
in lubricant for new equipment. mineral or synthetic base oils
combined with a thickening
agent, e.g. lithium soap or
inorganic material such as silica gel.

120
 Lubricating

Application areas of oils, greases and anti-seizes

A lubricant needs to be chosen based on the speed, temperature and boundary friction encountered in the application concerned.

Oils and Greases Anti-Seizes

Speed of movement Medium to high Low to zero

Temperature Up to 250°C Up to 1,300°C

Load Low to medium High

A
Level of friction

Speed

Anti-seize (boundary friction)

Grease (mixed friction)

Oil (fluid friction)

A Starting friction

B Translation speed to fluid friction

LOCTITE oils LOCTITE dry film lubricants

LOCTITE lubricating oils have MoS2 and PTFE based LOCTITE
been designed for moving parts dry film lubricants reduce
in equipment ranging from major friction, prevent seizing, ensure
plants to mini machines. Flowability protection against corrosion
and surface adhesion ensure and enhance the performance
good lubrication at both high and of oils and greases.
low speeds within the specified
temperature range.

121
 Anti-Seizes
Product Table

What type of Anti-Seize do you require?

General purpose

Aluminium anti-seize Copper anti-seize Heavy duty

LOCTITE LOCTITE LOCTITE

Solution
LB 8150/8151 LB 8007/8008 No
LB 8009
metal

Colour Silver Copper Black

Aluminium, graphite, extreme

Solid lubricating agent Copper & graphite Graphite & calcium fluoride
pressure (EP) additives

NLGI class 1 0 1

Service temperature range -30°C to +900°C -30°C to +980°C -30°C to +1,315°C

LB 8150: 500g, LB 8007: 400ml aerosol

Pack sizes 454g brush top
LB 8151: 400ml aerosol LB 8008: 454g brush top

LOCTITE LB 8150 can LOCTITE LB 8007 aerosol LOCTITE LB 8009 brush top
Handy Hints LOCTITE LB 8151 aerosol LOCTITE LB 8008 brush top šMetal-free
šHeavy duty, temperature šExclusive formula with copper šExcellent lubricity
šLook for this icon
No resistant, petroleum-based and graphite suspended in a šProvides outstanding lubrication
for metal-free metal lubricant compound fortified high quality grease to all metals including stainless
anti-seize products
with graphite and metallic flake šProtects metal parts from rust, steel, aluminium and soft metals
šLOCTITE LB 8065 offers the
šInert and will not evaporate or corrosion, galling and seizing at up to 1,315°C
same trusted performance
harden in extreme cold or heat temperatures up to 980°C
in a semi-solid stick product
that is clean, fast and easy šFor use in assemblies up to
to apply 900°C

122
 Lubricating

High performance Speciality

Water resistant High load High purity Incidental food contact

LOCTITE LOCTITE LOCTITE LOCTITE

No LB 8023 No
LB 8012 No
LB 8013 No LB 8014
metal metal metal metal

Black Black Dark grey White

Graphite, calcium, boron nitride & White oil and extreme pressure
MoS2 & rust inhibitors Graphite & calcium oxide
rust inhibitors (EP) additives

1 2 – 0

-30°C to +1,315°C -30°C to +400°C -30°C to +1,315°C -30°C to +400°C

454g brush top 454g brush top 454g brush top 907g can

LOCTITE LB 8023 brush top LOCTITE LB 8012 brush top LOCTITE LB 8013 brush top LOCTITE LB 8014
šMetal-free šMetal-free šMetal-free šMetal-free
šFormulated to protect šFormulated to protect šHigh purity formula with šPrevents seizure, galling and
assemblies exposed directly or assemblies during running-in excellent chemical resistance friction in stainless steel and
indirectly to fresh water and salt period šFor stainless steel other metal parts up to 400°C
water, this anti-seize product šResists high static loads and šIdeal for use in the nuclear H1 NSF Reg. No.: 123004
works especially well in high MoS2 paste ensures maximum industry
humidity conditions lubricity PMUC approved
šIt has excellent lubricity,
superior water wash-out
spray resistance and prevents
galvanic corrosion
ABS approved

123
 Greases
Product Table

General purpose

Neutral appearance Corrosion protection

LOCTITE LOCTITE
Solution
LB 8105 LB 8106

Appearance Colourless Light brown

Base oil and additives Mineral Mineral

Thickener Inorganic gel Lithium soap

Drop point None > +230°C

NLGI class 2 2

Service temperature range -20°C to +150°C -30°C to +160°C

Load test 4 ball N (weld load) 1,300 2,400

Pack sizes Not available in the U.K. Not available in the U.K.

LOCTITE LB 8105 LOCTITE LB 8106

šMineral grease šMulti-purpose grease
šLubricates moving parts šLubricates moving parts
šColourless šProvides corrosion protection
šOdourless šFor rolling/plain bearings and
šIdeal for bearings, cams, slideways
valves and conveyors
H1 NSF Reg. No.: 122979

124
 Lubricating

High performance Special purpose

High temperature
Heavy load applications Plastic part applications Chains, gears
resistance

LOCTITE LOCTITE LOCTITE LOCTITE

LB 8102 LB 8103 LB 8104 LB 8101

Light brown Black Colourless Amber

Mineral, EP Mineral oil, MoS2 Silicone Mineral oil, EP

Lithium soap complex Lithium soap Silica gel Lithium soap

> +250°C > +250°C – > +250°C

2 2 2/3 2

-30°C to +200°C -30°C to +160°C -50°C to +200°C -30°C to +170°C

3,300 3,600 – 3,900

Not available in the U.K. Not available in the U.K. 75ml tube, 1 ltr can Not available in the U.K.

LOCTITE LB 8102 LOCTITE LB 8103 LOCTITE LB 8104 LOCTITE LB 8101

šHigh-temperature grease šMoS2 grease šSilicone grease šChain lubricant
šPrevents wear and corrosion šFor moving parts at all speeds šValve and packing grease šAdhesive grease for open
šSuitable in humid šWithstands vibration and šWide temperature range mechanical systems with
environmental conditions heavy loads šLubricates most plastic and anti-fling properties
šWithstands heavy loads at šFor highly stressed joints, plain elastomeric components šProtects against water ingress
medium and high speeds and roller bearings, socket H1 NSF Reg. No.: 122981 šExcellent wear and high
šLubricates rolling/plain joints and slideways pressure resistance
bearings, open gears and šLubricates chains, open gears
slideways and worm screws

125
 Dry Films and Oils
Product Table

Dry film lubricant

General purpose Non-metal surface Penetrating oil Chain lubricant

LOCTITE LOCTITE LOCTITE LOCTITE

Solution
LB 8191 LB 8192 LB 8001 LB 8011

Appearance Black White Colourless Yellow

Base MoS2 PTFE Mineral oil Synthetic oil

Viscosity 11 s (Cup 4) 11 s (Cup 4) 4 cSt 11.5 cSt

Service temperature
-40°C to +340°C -180°C to +260°C -20°C to +120°C -20°C to +250°C
range
Load test 4 ball N
– – 1,200 2,450
(weld load)

Pack sizes 400ml aerosol Not available in the U.K. Not available in the U.K. Not available in the U.K.

LOCTITE LB 8191 LOCTITE LB 8192 LOCTITE LB 8001 LOCTITE LB 8011

šMoS2 anti-friction šPTFE coating šPenetrating mineral oil šHigh-temperature chain
coating – aerosol šFor non-metal and metal spray oil spray
šQuick drying surfaces šMulti-purpose šOxidation resistance
šSurface protection šCreates sliding surface penetrating oil for prolongs lubricant
against corrosion for free movement micro-mechanisms service life
šEnhances the šPrevents dust/dirt šPenetrates inaccessible šLubricates open
performance of oils and accumulation mechanisms mechanisms, conveyors
greases šProtection against šLubricates valve seats, and chains at elevated
corrosion collars, chains, hinges temperatures up to
šFor conveyor belts, and cutting blades 250°C
slideways and cams H1 NSF Reg. No.: 122999 H2 NSF Reg. No.: 122978
H2 NSF Reg. No.: 122980

126
 Lubricating

Oil

All-round cutting
Silicone oil Cutting oil General purpose Special purpose
fluid

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

LB 8021 LB 8030/8031 LB 8035 LB 8201 LB LM416

Colourless Dark yellow Brownish liquid Light yellow Green

Silicone oil Mineral oil Emulsifier Mineral oil Mineral oil

350 mPa·s 170 cSt Low 17.5 cSt (+50°C) –

-30°C to +150°C -20°C to +160°C – -20°C to +120°C -10°C to +60°C

– 8,000 – – –

Not available in U.K. Not available in the U.K. 5 ltr / 20 ltr bucket 400ml aerosol 400ml aerosol, 4kg pail

LOCTITE LB 8021 LOCTITE LB 8030 bottle LOCTITE LB 8035 LOCTITE LB 8201 LOCTITE LB LM 416
šSilicone oil LOCTITE LB 8031 aerosol šWater-miscible and šFive-way spray šBiodegradable track
šLubricates metal and šCutting oil bactericide-free šFrees assemblies lubricant
non-metal surfaces šProtects cutting tools in šWith patented emulsifier šLubricates metal šSuperior corrosion
šSuitable as release operation system šCleans parts protection
agent šImproves surface finish šVery good corrosion šDisplaces moisture šApplicable in any season
H1 NSF Reg. No.: 141642 šIncreases tool life protection and high šPrevents corrosion šLong intervals between
šFor drilling, sawing process economy applications
or tapping steel, šFor drilling, turning, šMainly used for slide
stainless steel and most sawing, milling, chair lubrication
non-ferrous metals threading, grinding Approved by Network
šSuitable for a broad Rail, UK
range of materials: steel,
high-alloy steel, cast
iron and non-ferrous
metals, including brass
and aluminium alloys

127
 Surface Preparation and Emergency Repair
Preparation, Protection and Repair

Why Use a LOCTITE activator or primer?

Henkel offers a complete range of activators and primers providing solutions for the following LOCTITE
adhesive technologies:
1. LOCTITE activators / primers for instant bonding (cyanoacrylates)
LOCTITE primers are used for improving adhesion to substrates. They are applied before the adhesive.
For low surface energy plastic substrates, e.g. polyolefin, PP, PE, best adhesion will be achieved with
LOCTITE 770 / 7701.
LOCTITE activators are used to increase cure speed. Loctite activators are mostly applied before
the adhesive. Heptane-based activators have good “on-part life” and provide for a good aesthetic
appearance of the bondline. They are also suitable for use on plastics which are sensitive to stress
cracking. Activators can also be applied after the adhesive, e.g. for curing residual adhesive. They
provide for an excellent cosmetic appearance by avoiding white staining of instant adhesives.
2. LOCTITE activators for modified acrylics
LOCTITE activators for modified acrylics are needed to initiate the curing process. Usually, the activator
is applied to one surface and the modified acrylic to the other surface. The curing process starts when
the two parts are assembled. Fixture time is dependent on the adhesive, on the substrate and on the
cleanliness of the surfaces.
3. LOCTITE activators for threadlocking, pipe and thread Sealing, gasketing, retaining and
anaerobic acrylics
LOCTITE activators for this group of adhesives are used to increase the cure speed of the products.
They are recommended for applications on passive metals such as stainless steel, plated or passivated
surfaces. Activators are available as solvent-based or solvent-free formulations.

128
Pre-Treatment

Why use a LOCTITE surface preparation product?

The LOCTITE portfolio of surface preparation products offers solutions for all types of surface
treatments or preparations. All products are easy to use and thus ideal for maintenance and line
production.
1. Protection of Welding Equipment
Protect shroud and contact tip from welding spatter and ensure uninterrupted welding for a
complete shift.
2. Belt Dressing
Prevent slippage and increase friction for all types of belts.
3. Rust Treatment
Conversion of rust into a stable base – treated surface can be overpainted.
4. Corrosion Protection
Protect surfaces against corrosion – drying and non-drying product available.
5. Tamper Proofing
Visually detect movements in adjusted parts.

Why use a LOCTITE emergency repair product?

Whatever your working environment, unpredictable and emergency situations can happen and in
most of the cases need to be sorted out within a very short timeframe. Our range of emergency
repair products helps you to avoid unnecessary downtime and costs. All of them are easy to apply,
enabling you to deal with emergencies quickly. More than this, some will also help you to increase
the reliability of your industrial equipment.
1. O-Ring Replacement
O-rings can be made as and when required, avoiding the need to stock.
2. Freeing of Corroded Parts
Releasing rusted, corroded and seized components using the shock freeze effect.
3. Detection of Pipe Leaks
Easy-to-apply system for location of small leaks in iron, copper and plastic pipes.
4. Sealing of Leaks
For emergency sealing of tanks, pipes and castings without the need to replace components.
5. Taping
For immediate fixing and protection of various materials.

129
 Surface Protection
Product Table

Rust treatment Corrosion protection

Short-term Long-term

Flash rust
Ferrous metals
prevention

Finish

LOCTITE LOCTITE LOCTITE

Solution
SF 7500 SF 7515 SF 7800

Description Rust treatment Flash rust prevention Zinc spray

Colour Matt black Amber liquid Grey

Service temperature range – – -50°C to +550°C

Pack sizes 1 ltr can 5 ltr, 20 ltr Not available in the U.K.

LOCTITE SF 7500 LOCTITE SF 7515 LOCTITE SF 7800

Rust treatment šPre-treatment on Zinc spray
šConverts existing rust large surfaces, giving šExcellent cathodic
into a stable base protection against corrosion protection on
šProtects surfaces from flash rust for up to 48 ferrous metals
corrosion hours šRestores protection to
šCured product acts galvanised parts
as a primer ready for šTypical applications:
painting Touching-up of metal
šFor metal pipes, parts after welding,
valves, fittings, storage long-term protection of
tanks, fences, guard metal assemblies
rails, conveyors,
construction and
agricultural equipment

130 |
 Pre-Treatment

Protection Tamper proofing Belt dressing

of welding
equipment
Long-term

Electronic
General purpose General purpose
components

Non-drying

LOCTITE LOCTITE SF 7900 LOCTITE LOCTITE LOCTITE

SF 7803 Ceramic Shield SF 7414 SF 7400 SF 8005

Ceramic, silicone-free Detect movements of Detect movements of

Metal protection coating Liquid spray
protective coating parts parts

White White Blue Red Clear yellow

-30°C to +60°C – -35°C to +145°C -35°C to +145°C –

Not available in the U.K. 400ml aerosol 50ml 20ml, 500ml Not available in the U.K.

LOCTITE SF 7803 LOCTITE SF 7900 LOCTITE SF 7414 LOCTITE SF 7400 LOCTITE SF 8005
Metal protection Ceramic Shield Tamper proofing Tamper proofing Belt dressing
coating spray šPrevents adhesion of šVisually detect šVisually detect šPrevents slippage
šNon drying, tack free welding spatter movement of adjusted movement of šIncreases friction for
coating šProvides long term parts adjusted parts, mark all types of belts
šProvides long term protection to welding šUse for fittings, studs, adjustment points, šExtends belt life
corrosion protection equipment and nuts, etc. or mark components
šFor iron, steel, sheet ensures reliable, šGood adhesion to that have been set or
steel, pipes, moulds, uninterrupted metals tested
machines and processes šNon corrosive šUse for electronic
installations that have šExcellent adhesion to šAlso for outdoor equipment
to be stored outdoors the surface applications šGood adhesion to
šEliminates the need for a wide range of
cleaning processes substrates

| 131
 Surface Preparation
Product Table

What is your application?

Instant bonding

What do you want to do?

Improve adhesion Accelerate

General purpose

LOCTITE LOCTITE LOCTITE LOCTITE

Solution
SF 7239 SF 770/7701* SF 7458 SF 7455

Description Primer Primer Activator Activator

Colour Colourless Colourless Colourless Colourless

Solvent Heptane Heptane Heptane Heptane

Application method Pre-applied Pre-applied Pre or post applied Post applied

SF 770: 10g, 300g
Pack sizes Not available in the U.K. 500ml 25ml, 150ml, 500ml
SF 7701: 454 g

LOCTITE SF 7239 LOCTITE SF 770 LOCTITE SF 7458 LOCTITE SF 7455

šPlastic Primer LOCTITE SF 7701* šGeneral purpose šGeneral purpose
šGeneral purpose šPolyolefin primer šFor all substrates šFor all substrates
šSuitable for use on all šOnly for difficult to bond šGood onpart life can be šFast fixturing between
industrial plastics plastics pre or post applied close fitting parts
šImproves the adhesion šProvides (best) adhesion šLow odour šFor post application
of instant adhesives on of instant adhesives to šMinimises post cure
polyolefins and other polyolefins and other white discolouring
low surface energy low surface energy šProvides good aesthetic
plastics plastics appearance of the
bondline

132 | *For medical applications

 Pre-Treatment

Modified acrylics
Threadlocking, pipe and thread sealing,
(329, 3298, 330,
gasketing, retaining and anaerobic acrylics
3342)

What activator is preferred?

Ideal for plastics

Best cosmetic
prone to stress Solvent-based Solvent-based Solvent-free
appearance
cracking

LOCTITE LOCTITE LOCTITE LOCTITE LOCTITE

SF 7452 SF 7457 SF 7386 SF 7471/7649 SF 7240

Activator Activator Activator Activator Activator

Transparent, light amber Colourless Transparent Transparent, green Blue-green

Acetone Heptane Heptane Acetone Solvent-free

Post-applied Pre or post applied Pre-applied Pre-applied Pre-applied

500ml 150ml, 500ml 500ml 150ml, 500ml, 15.8kg 90ml

LOCTITE SF 7452 LOCTITE SF 7457 LOCTITE SF 7386 LOCTITE SF 7471 LOCTITE SF 7240
šCures excess adhesive šGood on part life – can šInitiate the cure of LOCTITE SF 7649 šIncrease cure speed on
šProvides excellent be pre or post applied modified acrylic šSpeed up cure on passive and inactive
cosmetic appearance šRecommended for use adhesives passive and inactive surfaces
avoiding white on plastics prone to šFixture time and surfaces šFor large bond gaps
discolouring of instant stress cracking cure speed depend šFor large bond gaps šFor low (< 5°C)
adhesive on adhesive, bonded šOn-part life of: temperature curing
šNot recommended on substrate and surface LOCTITE 7649:
plastics prone to stress cleanliness ≤ 30 days,
cracking LOCTITE 7471: ≤ 7 days

| 133
 Emergency Repair
Product Table

What is your application?

Free corroded parts Leak detector O-ring replacement

LOCTITE LOCTITE LOCTITE

Solution LB 8040 SF 7100 O-RING KIT

Colour Amber Colourless –

Base Mineral Oil Mixture of surfactants –

Viscosity cup 4 5 mPa·s 10 mPa·s –

Service temperature range – +10°C to +50°C –

Set containing 20g LOCTITE 406

Pack sizes 400ml aerosol 400ml aerosol
and tools

LOCTITE LB 8040 LOCTITE SF 7100 LOCTITE O-RING KIT

šShock freezing (-40°C) šProduces bubbles at leakages šReplacement of stationary
šReleases rusted, corroded and šFor all gases and gas mixtures O-rings
seized components except oxygen šEliminates the need for an
šWicks directly into the rust by šNon toxic / non flammable inventory of different sized
capillary action šSuitable for iron, copper and O-rings
šReleased parts remain plastic pipework šWater and oil resistant
lubricated and protected from
corrosion

134 |
 Pre-Treatment

Seal pipe leaks Taping

LOCTITE LOCTITE LOCTITE TEROSON

EA 3463 PC 5070 Sl 5075 VR 5080

Grey – Red, black Silver

Epoxy Epoxy, GRP Silicone –

– – – –

-30°C to +120°C – -54°C to +260°C up to +70°C

Set containing LOCTITE EA 3643

114g 2.5 cm x 4.27 m 25m
and GRP tape

LOCTITE EA 3463 LOCTITE PC 5070 LOCTITE SI 5075 TEROSON VR 5080

šSteel filled kneadable stick šEasy to use repair kit for šNon sticky, self fusing multi šFabric reinforced tape
šIdeal for emergency sealing of temporary repair of weak purpose wrap šEasy to tear by hand
tanks and pipes areas on pipes šResistant to salt water, fuels šRepair, reinforce, fix, seal and
and acids protect
šStretches to three times its
length
šSeals instantly
šTensile shear strength
50kg/cm²
šUV resistant
šDielectric strength up to 400
volts per mil

| 135
 Metal Pre-Treatment and Functional Coatings
Corrosion Protection

Why use BONDERITE pre-treatment or functional coating

solutions?
The BONDERITE M-NT and M-PP product ranges comprise innovative corrosion protection products
for metal pre-treatment and coating.

Technology Features
New generation BONDERITE M-NT solutions solve your specific metal pre-treatment challenges
beyond your expectations.
šBroader operation window
šFew process steps
šShort contact times
šLess maintenance
BONDERITE M-PP is the only organic coating solution able to provide outstanding steel corrosion
protection on sharp metal edges and inside tubes or box sections. Unlike electrocoating and powder
coating, BONDERITE M-PP has no throwing power limitations.
šCoats fully assembled parts
šInside and outside part protection
šNo electrical contacts required
šNo special rack stripping required

Process Cost Reduction

By using BONDERITE, you will generate significant process cost savings derived from both low
investment costs (shorter processes than conventional methods) and low running costs (reduced
energy, manpower, maintenance, waste disposal and water consumption). Capitalising on recognised
values such as reliability and high quality standards, our know-how will help you to optimise your
individual metal pre-treatment processes. We will support you in utilising the advantages of the
BONDERITE solutions and integrating them into your own production facility. These solutions are
supported by advanced equipment technologies.

Advantages of using BONDERITE metal pre-treatment and functional coating solutions at a glance

Expertise Partnership

Reliability Quality

Sustainability Success

Innovation Efficiency

136
 Pre-Treatment

Process management systems

Henkel can provide you with a customised multi-channel process control system for exact dosing of cleaners and surface treatment
products:
šFully automated handling of different chemical measurements and dosages
šOne computer to control all the data
šTransfer of all data for the documentation to an internet-based database
For more information please contact your local sales engineer.

Data flow

Multi-channel process control Dosage systems

Lineguard Supervisor Lineguard 97 Lineguard LiquidDos Lineguard PowderDos

Control flow

Benefits
šExternal communication and control
šDeep knowledge of your process parameters
šAssurance of consistently high quality
šDetailed documentation with regard to standards and specifications

Service Design Minimum Ecological Impact

Profit from Henkel’s market expertise and We are keen to share our extensive experience All our products are solvent free, water based
extensive support capability, which allow you to with you – whenever processes have to be and free from regulated heavy metals. Gas
capitalise on complete solutions that go beyond re-engineered, optimised or adapted to new and electricity resources are conserved since
the mere supply of chemicals for the pre- materials, machine equipment, specifications less equipment is needed and bath and oven
treatment process. Henkel laboratories carry out or legislation. Our R&D team is permanently curing temperatures are lower. As a result,
all kinds of analytical services or corrosion tests engaged in developing cutting edge technologies our products deliver more value at a reduced
to guarantee that your process always meets to take the efficiency and profitability of our ecological footprint.
the highest quality standards should you need metal pre-treatment processes to the next level.
personal assistance, we are always available at
the local level via our recognised international
technical and sales service team.

137
 Metal Pre-Treatment and Functional Coatings
Product Table

PVDC coating

Solution BONDERITE M-PP 866

Application Dip

Appearance Black

Process temperature +20°C

All BONDERITE M-PP products mentioned exhibit significant saving opportunities in greenfield BONDERITE M-PP 866
versus traditional processes, plus uniform coating thickness without Faraday cage effect. šOutstanding barrier properties
šLow temperature curing (+90°C)
šFlexible coating with high impact resistance
šWater based
šTop coatable with liquid paints

138 For more information, please contact our technical service people.
 Pre-Treatment

Corrosion protection, auto-deposition coating

Epoxy-acrylic coating

BONDERITE M-PP 930 BONDERITE M-PP 935G BONDERITE M-PP 930C

Dip Dip Dip

Black Grey Black

+20°C +20°C +20°C

BONDERITE M-PP 930 BONDERITE M-PP 935G BONDERITE M-PP 930C

šTough and chemical resistant šTough and chemical resistant šTough and chemical resistant
šCuring at 180°C šCuring at 180°C šCuring at 180°C
šEnergy efficient process šEnergy efficient process šDesigned to coat cast iron
šWater based šWater based šEnergy efficient process
šHard coating šHard coating šWater based
šHeat stability šHeat stability šHard coating
šTop coatable with liquid or powder paint šTop coatable with liquid or powder paint šHeat stability
šTop coatable with liquid or powder paint

139
 Metal Pre-Treatment and Functional Coatings
Product Table

Multi-metal phosphating

Tricationic zinc phosphate Manganese phosphate

BONDERITE BONDERITE
Solution M-ZN 952/958 M-MN 117

Application Spray/dip Dip

Appearance Clear liquid, green Clear liquid, green

Concentration – –

Process temperature +48°C to +55°C +50°C to +60°C

BONDERITE M-ZN 952/958 BONDERITE M-MN 117

šGenerates a fine crystalline šBlack manganese phosphate
coating as excellent layers on iron and steel
foundation for subsequent šReduces frictional resistance
paint coatings and shortens the running-in
šProvides excellent adhesion period of machine parts
and corrosion resistance šLow temperature application
properties šCombined with anticorrosion
šRobust process oils and waxes, the phosphate
šSuitable for multi-metals and layers provide excellent
automatic control corrosion protection
šNickel free conversion coating

For traditional processes and special applications, please contact our sales staff or
140 our technical service people.
 Pre-Treatment

New generation coating

Cleaner-coater Standard lines High performance

BONDERITE BONDERITE M-NT BONDERITE M-NT BONDERITE

M-NT 40043* 20120/2011 1200 M-NT 30001/30002

Spray/dip Spray/dip Spray/dip Spray/dip

Colourless with golden hues Colourless with golden hues Colourless with golden hues Colourless

5 – 25 g/l – – –

+20°C to +55°C +20°C to +40°C +20°C to +40°C +20°C to +40°C

BONDERITE M-NT 40043* BONDERITE M-NT 20120/2011 BONDERITE M-NT 1200 BONDERITE
šSubstitute for iron phosphating šSubstitute for iron phosphating šSubstitute for zinc M-NT 30001/30002
šGood compatibility with šFree of phosphates, COD, BOD phosphating šFree of phosphates, COD, BOD
powder and liquid paints and toxic regulated heavy šFree of phosphates, COD, BOD and toxic heavy metals
šSimple, robust, short process metals and toxic regulated heavy šLow temperature application
šFree of toxic, regulated heavy šExtremely fast process with metals šGood compatibility with liquid,
metals very little chemical sludge šVery fast process with very powder and electropaints
šZirconium based chemical šLow temperature application little chemical sludge šConversion coating for zinc,
conversion for steel, šGood compatibility with šLow temperature application steel and aluminium surfaces.
galvanised steel and powder and liquid paints šConversion treatment for
aluminium šEfficient flash-rust inhibition steel, galvanised steel and
šNo frost sensitive material aluminium
š2 years shelf life
šConversion coating for steel,
zinc and aluminium surfaces

141
*Part of the cleaner-coater range
 Metal Pre-Treatment and Functional Coatings
Product Table

Electro ceramic coating

Solution BONDERITE M-ED ECC

Application Dip

Appearance Light to dark grey

Concentration –

Process temperature +15°C to +50°C

BONDERITE M-ED ECC

šExceptional protection against corrosion,
extreme temperatures and abrasion
šWeight reduction – allows replacement of
steel with protected aluminium, magnesium
and titanium
šLow coefficient of friction

142 For traditional processes and special applications, please contact our sales staff or our technical service people.
 Pre-Treatment

Light metal finishing

Conversion coating Anodising

BONDERITE M-NT 4XXX BONDERITE M-NT 5XXX BONDERITE M-ED 11002

Spray/dip Spray/dip Spray/dip

Liquid, translucent, light yellow Changes from colourless to light green Colourless, clear liquid

5 – 10 g/l 30 – 250 g/l 1 – 3 g/l

+20°C to +35°C +30°C to +50°C > +96°C

BONDERITE M-NT 4XXX BONDERITE M-NT 5XXX BONDERITE M-ED 11002

šExcellent corrosion resistance and adhesion šCoating and pre-treatment solution free of šGenerates a slight buffering effect
properties for subsequent paint coatings Cr6+ šProduces an outstanding optical finish on
šLow temperature application šInorganic chemistry, COD-free electrolytically coloured parts
šRinse and no rinse process šHigh corrosion protection on bare metal šSubstantially extends sealing bath life
šTi/Zr based system šLow electrical contact resistance šFulfils all required short-time tests
šGenerates colourless conversion coating šCoating colour depends on alloy and šZr-based system
layer on aluminium and its alloys application parameters šPrevention of sealing smut during the hot
šAluminium substrates and multi-metal šEcological alternative to MIL–C–5541 water sealing of anodised aluminium
substrates in lower share applications Approval: Qualanod
Chrome free conversion of light metals and Approval: GSB and Qualicoat
post passivation of phosphate layers
One product, two applications

143
 Mould Release Agents
Semi-Permanent Mould Release Technology

World class products for release applications

Henkel offers highly effective solutions for tough moulding and application challenges. Customers
worldwide turn to FREKOTE not just for our unique mould release products, but also for our expertise
in developing customised solutions. We take pride in our knowledge, experience and responsiveness
in providing the best technical service to our customers around the globe.
The FREKOTE line offers the broadest range of semi-permanent release agents, mould
sealers and cleaners in the industry. FREKOTE mould release agents, backed by over 50 years of
research and development, are the global industry standard for performance, quality and value.
Having pioneered release solutions for many of the world’s largest manufacturing organisations,
Henkel understands what it takes to release the most complex materials in the most demanding
applications.
Lowest cost per release – FREKOTE semi-permanent release agents minimise fouling and ensure
the highest number of releases per application. Our customers realise higher productivity and
profitability through reduced downtime, lower reject rates, and higher quality products. FREKOTE
products are the industry standard replacement for sacrificial release agents. Unlike sacrificial waxes
or silicones, FREKOTE semi-permanent mould release agents do not transfer to your parts; instead
they chemically bond with the mould surface, enabling multiple releases. The parts release cleanly
and will not stick to low energy film. A touch-up coat is all that is necessary to refresh the mould
after multiple releases. FREKOTE products are designed to save you money.
Henkel has designed mould release agents for virtually all composite, plastic and rubber
moulding operations. From jumbo jets to tennis rackets, truck tyres to O-rings, bathtubs to custom
yachts, we have the release agent to fulfil your requirements.

Markets Served
A brief overview:

Thermoset Plastics Thermoplastics Rubbers

Advanced Composite Epoxy GRP Composite Polyester, Vinyl Rotational Moulding Rubber Industry
Systems Ester šRecreational: Kayaks, pedal šTyres: Treads / side walls
šRenewable energies: Wind šMarine GRP: Boats, yachts, boats, etc. šTechnical rubber products:
rotor blades jet-skis, etc. šConstruction: Containers, tanks, Vibration dampers, roller blade
šAerospace : Aircraft, šTransportation GRP: Panels, chairs, waste bins, etc. wheels, footwear, custom
helicopters, etc. roofs, spoilers, etc. moulding, etc.
šRecreational: Bicycles, skis, šConstruction GRP: Wind rotor
rackets, etc. blades, cultured marble sinks
šSpecial: Racing parts, and countertops, bathtubs, etc.
medicals, electronics,
filament windings, etc.

144
 Pre-Treatment

How FREKOTE release agents work Cured part

Solvent based semi permanent FREKOTE products are moisture curing, while the resins used in
the Aqualine range are heat cured or cured at room temperature. FREKOTE release agents can
be wiped on or sprayed on. Cured FREKOTE release coatings form a solid, non greasy, durable
film which withstands the shear forces encountered in moulding and demoulding operations. The
maximum film thickness is 5μm. This prevents mould build up to minimise costly mould cleaning Mould
while achieving excellent part detail and mould geometry retention. Special FREKOTE release agents
are available that allow post-mould painting or bonding without the need for any cleaning of the FREKOTE molecules
released parts. Adhesion
Cohesion

Semi-permanent technology as applied in coating

the mould with a low energy film.

Sealing
FREKOTE sealers are used prior to application of mould release coats to seal mould microporosities
and provide a uniform, stable base coat for the release agent. Sealers also improve the durability of Sealer Release agent
the FREKOTE film, ensuring the maximum number of releases per application. Some release agents
contain a mould sealer, for example the water-based FREKOTE Aqualine C-600. Previous release
contamination, e.g. sacrificial or semi-permanent release agents, should be removed before the
sealer coat is applied.
Sealed mould with release
agent

Sealers seal microporosities to achieve a uniform

release coating

Cleaning Part
For maximum performance, FREKOTE release agents should be applied to a completely cleaned
mould. Therefore, mould cleaning is an important preparatory step to ensure that all cured release
agents and other unwanted contaminants left on the mould are removed. FREKOTE water based and
solvent based cleaners remove all contaminants from composite and metal moulds. Mould

Contaminant
FREKOTE molecules
Adhesion
Cohesion
Unwanted contaminants may impair adhesion of the
FREKOTE release agent to the mould.

FREKOTE Features and Benefits

šSemi-permanent technology – multiple release performance
šQuick room temperature cure, heat accelerated cure – reduces process downtime
šSpray on, wipe on – easy to apply with cloth or spray gun
šLow or no transfer – reduces part post cleaning
š5 μm film ensures low mould build up – reduces mould post cleaning
šForms a hard durable and dry thermoset film – extended mould life
šReduced cleaning and application time – lower cost per part

145
 Mould Release Agents
Product Table

Are you releasing composites or rubber?

Epoxy

High gloss Matt

Sealer FMS, CS125 Sealer B15, CS125

Post bonding /
Fast cure at RT Water-based Wipe-on-leave-on
painting

FREKOTE FREKOTE FREKOTE FREKOTE

Solution
770 NC 55 NC C 600 WOLO

Description Release agent Release agent Release agent Release agent

Appearance Clear, liquid Clear, liquid White emulsion Clear, liquid

Application temperature +15°C to +60°C +15°C to +60°C +20°C to +40°C +15°C to +45°C

Drying time between

5 min. / RT 5 min. / RT 15 min. / RT 5 min. / RT
coats

Cure time after final coat 10 min. / RT 30 min. / RT 40 min. / RT 15 min. / RT

Thermal stability Up to +400°C Up to +400°C Up to +315°C Up to +400°C

FREKOTE 770 NC FREKOTE 55 NC FREKOTE C 600 FREKOTE WOLO

šFast RT cure šNo mould build up šFast RT application šEasy application
šHigh gloss and high šNo contaminating and cure šMultiple releases
slip transfer šLarge parts šHigh gloss finish
šReleases most šHigh thermal stability šNon-flammable
polymers

146 |
 Pre-Treatment

FRP polyester Rubber Cleaner

Plastic & metal

High gloss Water-based
moulds

Sealer FMS Sealer RS100 Polishing liquid

Rubber to metal Highly filled

bonding elastomers

Highest slip / Heavy

Spray-on-leave-on Water based General purpose
special rubbers contamination

FREKOTE FREKOTE FREKOTE FREKOTE FREKOTE

1 Step C 400 R 120 R 220 915 WB

Release agent Release agent Release agent Release agent Pre-cleaning

Clear, liquid White emulsion White emulsion White emulsion Beige, liquid

+15°C to +45°C +15°C to +40°C +60°C to +205°C +60°C to +205°C +10°C to +40°C

Immediate RT 5 min. / RT Immediate at +60°C Immediate at +60°C 5 min. / RT

10 min. at +90°C 10 min. at +90°C

30 min. / RT 30 min. / RT –
4 min. at +150°C 4 min. at +150°C

Up to +400°C Up to +315°C Up to +315°C Up to +315°C –

FREKOTE 1 Step FREKOTE C 400 FREKOTE R 120 FREKOTE R 220 FREKOTE 915WB
šEasy to use šWater based system šFast cure šFast cure šWater-based
šHigh gloss finish šFast RT application šGeneral purpose šHigh slip šPolishing liquid
šMinimal mould build and cure šLow transfer šFor difficult to release šRemoves cured
up šHigh gloss finish rubbers release agents

| 147
 Mould Release Agents
Product List

Drying time
Product Chemical Mould Cure time after final coat
Description Cure system between coats at
FREKOTE basis temperature
20°C 60°C 20°C 60°C 100°C 150°C

+10°C to
909 WB Pre-cleaner Water – 1 hr – – – – –
+40°C

+10°C to
913 WB Post-cleaner Water – * – – – – –
+40°C

+10°C to
915 WB Pre-cleaner Water – 5 min. – – – – –
+40°C

+15°C to
PMC Post-cleaner Solvent – * – – – – –
+40°C

+15°C to
B 15 Mould preparation Solvent Moisture 30 min. 5 min. 24 hr 2 hr – –
+60°C

+13°C to
CS 125 Mould preparation Solvent Moisture 5 min. – 2 hr – – –
+40°C

+15°C to
FMS Mould preparation Solvent Moisture 15 min. – 20 min. – – –
+35°C

+90°C to
RS 100 Mould preparation Water Heat – – – – 30 min. 12 min.
+200°C

+15°C to
1 Step FRP polyester parts Solvent Moisture * – 30 min. – – –
+40°C

+20°C to
44 NC Advanced composites Solvent Moisture 15 min. 5 min. 3 hr 30 min. 15 min. –
+60°C

Advanced composites, +15°C to

55 NC Solvent Moisture 5 min. 3 min. 30 min. 10 min. – –
FRP polyester parts +60°C

+15°C to
700 NC Advanced composites Solvent Moisture 5 min. 3 min. 20 min. 8 min. 5 min. –
+135°C

Advanced composites, +15°C to

770 NC Solvent Moisture 5 min. 1 min. 10 min. 5 min. – –
FRP polyester parts +60°C

+60°C to
C 200 Advanced composites Water Heat – * – 30 min. 10 min. 4 min.
+205°C

+14°C to 2K, room

C 400 FRP polyester parts Water 5 min – 30 min. – – –
+40°C temperature

+20°C to
C 600 Advanced composites Water Evaporation 15 min. 1 min. 40 min. 10 min. – –
+40°C

148 Release agent Mould sealer Mould cleaner * Immediate

 Pre-Treatment

Resulting Type of polymer / Application Pack sizes

Comments
surface elastomer technique
1 ltr 3.7 ltr 5 ltr 10 ltr 25 ltr 208 ltr 210 ltr

Steel, nickel, stainless Alkaline foam cleaner, removes cured release agents and
All Wipe-on
steel other contamination

Polyesters, epoxies, Antistatic mould cleaner, prevents dust re-contamination,

All Wipe-on
steel, nickel, aluminium removes fingerprints

Polyesters, epoxies,
All Wipe-on š Removes cured release agents and other contamination
steel, nickel

Polyesters, epoxies,
All Wipe-on š š Removes dust, dirt, fingerprints, oil
steel, nickel, aluminium

Seals microporosities, provides uniform release agent

Matt Epoxies Wipe-on š š
coating

Seals large porosities, provides uniform release agent

High gloss Epoxies Wipe-on š š š
coating, low odour, thicker coating, for tooling blocks

Seals microporosities, provides uniform release agent

High gloss Polyesters, vinyl ester Wipe-on š š
coating

NR, SBR, HNBR, CR, Seals microporosities, provides uniform release agent
All Spray-on š
EPDM coating

Spray-on-leave-on, no sealer required, high gloss gel-coat

High gloss Polyester gel-coats Spray-on š
parts

Wipe-on, No mould build up, non-contaminating transfer, minimised

Matt Epoxies, PA š š
spray-on cleaning before bonding and painting

Epoxies, polyester resin, Wipe-on,

Satin matt š š š No mould build up, non-contaminating transfer
PA spray-on

Wipe-on, High slip, universal for most composites, also for polyester
Gloss Epoxies š š š
spray-on resins

Epoxies, polyester resin, Wipe-on, High slip, high gloss, fast curing, universal for most
High gloss š š
PE spray-on composites

Matt Epoxies, PA, PP, PE Spray-on Low mould build up, non contaminating transfer

Polyester gel-coats, Wipe-on, Room temperature curing, high gloss gel-coat parts, 2K
High gloss
polyester resins spray-on system

Wipe-on,
Matt Epoxies š Integrated sealer, room-temperature curing
spray-on

149
 Mould Release Agents
Product List

Drying time
Product Chemical Mould Cure time after final coat
Description Cure system between coats at
FREKOTE basis temperature
20°C 60°C 20°C 60°C 100°C 150°C

+60°C to
PUR 100 Polyurethane releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C
+60°C to
R 100 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C
+60°C to
R 110 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C
+60°C to
R 120 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C

+60°C to
R 150 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C

+60°C to
R 180 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C

+60°C to
R 220 Rubber releasing Water Heat – * – 30 min. 10 min. 4 min.
+205°C

+15°C to
Frewax FRP polyester parts Solvent Moisture 5 min. – 10 min. – – –
+35°C

+15°C to
FRP NC FRP polyester parts Solvent Moisture 15 min. – 20 min. – – –
+40°C
+100°C to
S50 E Special product Water Heat – – – – * *
+205°C

+15°C to
WOLO FRP polyester parts Solvent Moisture 5 min. – 15 min. – – –
+40°C

150 Release agent Mould sealer Mould cleaner * Immediate

 Pre-Treatment

Resulting Type of polymer / Application Pack sizes

Comments
surface elastomer technique
1 ltr 3.7 ltr 5 ltr 10 ltr 25 ltr 208 ltr 210 ltr

Matt Rigid PUR Spray-on š For rigid PUR materials

Matt NR, SBR, HNBR, CR Spray-on High slip, difficult to release rubbers, synthetic rubbers

Matt NR, SBR, HNBR Spray-on Low transfer, low mould build up, standard rubbers

Matt NR, SBR, HNBR Spray-on š š General purpose, standard rubbers, low mould build up

Low slip, low mould build up, standard rubbers, rubber to

Matt NR, SBR, HNBR, CR Spray-on
metal

NR, SBR, HNBR, CR,

Satin matt Spray-on š š š High slip, difficult to release rubbers
EPDM

NR, SBR, HNBR, CR, High slip, most difficult to release rubbers, for highly filled
Gloss Spray-on š
EPDM elastomers, synthetic rubbers

Easy to use, visible, no sealer required, high gloss gel-coat

High gloss Polyester gel-coat resins Wipe-on š š
parts

High gloss Polyester gel-coat resins Wipe-on š Low mould build-up, high gloss gel-coat parts

Matt Silicone rubber Spray-on For silicone elastomers

Wipe-on-leave-on, no sealer required, high gloss gel-coat

High gloss Polyester gel-coats Wipe-on š š
parts

151
 Equipment
Manual Hand-Held Applicators

Manual Hand-Held Applicators for 1K Cartridges

Cartridge Size Technology Mechanical Applicator Pneumatic Applicator

All, including acrylics and 98815

30ml see Syringe Dispensers page 154
light cure adhesives (IDH 1544934)

Elastic adhesives and 96005

50ml
sealants, gasketing products (IDH 363544)

Elastic adhesives and 97002

300ml
sealants, gasketing products (IDH 88632)

290ml, Elastic adhesives and 97046

142240
300ml, sealants, e.g. silicones, (IDH 1047326)
(IDH 142240)
310ml silane modified polymers electrical

Very high viscosity elastic

PowerLine II
310ml adhesives and sealants, e.g.
(IDH 960304)
TEROSON 1K PU

Spraying of TEROSON
290ml, Multi-Press
MS 9320 SF* or TEROSON
310ml (IDH 142241)
MS 9302*

Foilpack Silane modified polymers, Softpress

400ml, 570ml polyurethanes (IDH 250052)

152 * Special spray nozzle set IDH 1395025

Manual Hand-Held Applicators for 2K Cartridges
Cartridge
Mix Ratio Technology Mechanical Applicator Pneumatic Applicator
Size

Epoxies,
polyurethanes,
96001 97042
50ml 1:1, 2:1 acrylics, silane
(IDH 267452) (IDH 476898)
modified polymers,
cyanoacrylates

97047
50ml 10:1 Acrylics IDH 1034026
(IDH 1493310)

96003 983437
200ml 1:1, 2:1 Epoxies
(IDH 267453) (IDH 218315)

Epoxies, acrylics,
400ml, 983438 983439
1:1, 2:1 silicones,
415ml (IDH 218312) (IDH 218311)
polyurethanes

4:1 Polyurethanes + Conversion Kit 984211 (IDH 478553) + Conversion Kit 984210 (IDH 478552)

Silane modified
400ml 1:1 IDH 1279011**
polymers

985246 985249
490ml 10:1 Acrylics
(IDH 478600) (IDH 470572)

1911001
2 x 300ml 1:1 LOCTITE AA 3295
(IDH 307418)

2 x 310ml 1:1 TEROSON PU 6700

97048***
900ml 2:1 LOCTITE PC 7255*
(IDH 1175530)

* For spray application with hand-held applicator, preheat product to T= 50°C. Use heating box IDH 796993
** Available on request ***For spray application use spray nozzle IDH 1248606 153
 Equipment
Manual Dispensers

Peristaltic Dispensers

Pack Size Technology Mechanical Electrical / Pneumatic

98810
20g Cyanoacrylates
(IDH 1506477)

Anaerobic threadlockers and

98414
50ml thread sealants, retaining
(IDH 608966)
compounds

Anaerobic threadlockers and

97001
250ml thread sealants, retaining
(IDH 88631)
compounds

98548
All low viscous products of
All pack sizes (IDH 769914)
1K technology*
(electrical)

Syringe Dispensers
97006
All low viscous products of See hand-held applicators for 1K cartridges, page (IDH 88633)
10ml or 30ml
1K technologies* 152 (electrical/
pneumatic)

Accessories – Syringes

Pack Size Item No. Product Description

10ml 97207 (IDH 88656)

Clear Syringe Barrel Kit
30ml 97244 (IDH 88677)

10ml 97263 (IDH 218287) Black Syringe Barrel Kit for UV and
30ml 97264 (IDH 218286) INDIGO adhesives

10ml 97208 (IDH 88657)

Syringe Airline Adapter
30ml 97245 (IDH 88678)

154 * Anaerobic Threadlockers, Anaerobic Thread Sealants, Retaining Compounds, Cyanoacrylates, Acrylics, Light Cure Adhesives
Accessories – Mixers and Nozzles

Pack Size Mix Technology Item No. Product

10ml 10:1 Cyanoacrylates IDH 1453183

50ml 1:1 Acrylics IDH 1467955

Epoxies, polyurethanes,
50ml 1:1, 2:1 984569 (IDH 1487440)
silane modified polymers

50ml 1:1 Acrylics 8958234 (IDH 1646832)

50ml 1:1 Cyanoacrylates IDH 1826921

50ml 10:1 Acrylics IDH 1034575

2 x 125ml 1:1 Polyurethanes IDH 780805

200ml 1:1
Epoxies 984570 (IDH 1487439)
400ml 2:1

400ml 1:1, 2:1, 4:1 Silicones 98457 (IDH 720174)

400ml 1:1 Silane modified polymers IDH 367545

400ml 2:1
Polyurethanes IDH 639381**
415ml 4:1

490ml 10:1 Acrylics 8953187 (IDH 1104047)

2 x 300ml 1:1 Acrylics 8958238 (IDH 1669495)*

2 x 310ml 1:1 Polyurethanes Not available in the U.K.

900ml 2:1 Epoxies IDH 1248606

IDH 1395025
310ml Silane modified polymers
(for spraying)

310ml Silane modified polymers, polyurethanes IDH 581582

310ml 1K silicone IDH 546017**

IDH 648894
310ml Silane modified polymers, polyurethanes
(triangle nozzle)

Foilpack 400ml,
Silane modified polymers, polyurethanes IDH 582416
570ml

* Y-adapter Manifold (IDH 398158) can be ordered separately

** Available on request 155
 Equipment
Semi-Automatic Dispensing Systems

The systems are designed for integration into automated assembly lines and can be externally triggered by a PLC or robot control. They are suitable
for dispensing microdots, dots, drops or beads of low to high viscosity products.

Time Pressure Dispensing Systems

Each system is equipped with Controller 97152 (IDH 1275665), Reservoir 97108 (IDH 135555) accommodating up to 1 Ltr LOCTITE bottles and
Footswitch 97201 (IDH 88653) for combination with the appropriate valve. The valve is selected to suit the viscosity of the product and the amount to
be dispensed. Please see table below.

Valve Description Cat. No. IDH No.

Stationary Applicator Valve 1/4˝ 97113 88644

Stationary Applicator Valve 3/8˝ 97114 88645

Light Cure Dispensing Valve 98009 218280

Cyanoacrylate Dispensing Valve 98013 318654

Diaphragm Valve 97135 215846

Diaphragm Valve 97136 215848

Volumetric Dispensing Systems

The systems are designed for dispensing 1K or 2K adhesives with high. The volumetric design minimises any application variations caused by
changes in adhesive viscosity due to temperature changes.

Dispenser Description Cat. No. IDH No.

Volumetric Rotor Dispenser 8953494 1197319

Dual Rotor Pump** MM25 1774437

* For other technologies or higher viscosities, please contact us

156 ** For appropriate controller and product feeding system, please contact us
 Suitable for Adhesive Technologies* Viscosity* Amount to Dispense

Low Medium High Microdot Dot

Anaero- Cyano- Light Cure Drop
Acrylics (up to (2.500 – (7.500 – Micro Medium
bics acrylates Acrylics 2.500 mPa·s) 7.500 mPa·s) 50.000 mPa·s) Bead
Bead Bead

š š š š š š š

š š š š š š

š š š š š š

š š š š š

š š š š š š š

š š š š š

Suitable for Adhesive Technologies* Viscosity* Amount to Dispense

Low Medium High Microdot Dot

Anaero- Light Cure Drop
Acrylics Epoxies (up to (2.500 – (7.500 – Micro Medium
bics Acrylics 2.500 mPa·s) 7.500 mPa·s) 50.000 mPa·s) Bead
Bead Bead

1K 1K 1K 1K š š š š š

2K 2K š š š š

157
 Equipment
Hand-Held Dispensing Systems

The systems are designed for single-user manual workstations. They are suitable for dispensing dots, drops or beads of low to medium viscosity
products. The systems comprise an integrated Controller & Reservoir 97009 (IDH 215845) and Footswitch 97201 (IDH 88653) for combination with
the appropriate valve. The valve is selected to suit the viscosity of the product and the amount to be dispensed. Please see table below.

Valve Description Cat. No. IDH No.

Pinch Valve 97121 88650

LV Hand-Held Applicator 97130 444643

Customised Systems

Henkel offers a wide range of customised equipment solutions to suit specific customer needs. The equipment solutions are designed based on
combining Henkel’s proven dispensing and curing systems with bespoke fixtures, enclosures and associated hardware. The customised solutions can
incorporate 1k or 2k dispense systems, benchtop robots and UV cure systems. For further information please contact us.

158 * For other technologies or higher viscosities please contact us

 Suitable for Adhesive Technologies* Viscosity* Amount to Dispense

Low Medium High Microdot Dot

Anaero- Cyano- Light Cure Drop
Acrylics (up to (2,500 – (7,500 – Micro Medium
bics acrylates Acrylics 2,500 mPa·s) 7,500 mPa·s) 50,000 mPa·s) Bead
Bead Bead

š š š š š š š š

š š š š š š š š

159
 Equipment
Light Curing Equipment

Four major factors must be taken into consideration when designing a successful light cure application: emission spectrum of the cure system, light
intensity, transmission properties of substrate and required cure characteristics. As a manufacturer of both the chemistry and the curing equipment,
Henkel knows how to match light cure adhesives to the correct dispensing and curing system.

Flood Cure Systems

Bulb Technology
1000 W

LOCTITE 97055 / 97056

šLOCTITE 97055 (IDH 805741) high intensity light cure chamber system for manual loading
šLOCTITE 97056 (IDH 838778) tunnel version designed for integration into automated lines
Three different bulbs are available for appropriate emission spectrums

Bulb IDH No. UV C UV A UV VIS

LOCTITE 97346 870098

LOCTITE 97347 870097
LOCTITE 97348 870096

LED Technology

LED

LOCTITE 97070 / 97071

šLOCTITE 97070 high intensity, cool radiation LED system, designed to emit UV A light
šLOCTITE 97071 high intensity, cool radiation LED system, designed to emit UV VIS light
Mounting stand available on request.

LED Head IDH No. UV C UV A UV VIS

LOCTITE 97070 1427234 – –

LOCTITE 97071 1427233 – –

Accessories
LOCTITE 97360
LOCTITE 97360 (IDH 1511839) Light Cure Chamber for LED Flood Cure System 97070 / 97071. This
chamber can accomodate up to two LED systems.

160
 Spot Cure Systems
Bulb Technology

LOCTITE 97057 II (IDH 1465612)

High intensity light guide system emitting UV A and UV VIS. To be combined with appropriate light
guide.
LOCTITE 97323 (IDH 376720): Ø 5 x 1,500 mm, LOCTITE 97324 (IDH 298849): Ø 8 x 1,500 mm,
LOCTITE 97318 (IDH 951637): 2x Ø 3 x 1,500 mm
LOCTITE 97034 (IDH 331219)
High intensity light guide system emitting UV C, UV A and UV VIS. To be combined with appropriate
light guide.
LOCTITE 97326 (IDH 329278): Ø 5 x 1,000 mm, LOCTITE 97327 (IDH 376721): Ø 8 x 1,000 mm,
LOCTITE 97328 (IDH 352194): 2x Ø 3 x 1,000 mm

LED Technology
LED

LOCTITE 97079 (IDH 1473952)

High intensity, long lifetime system designed for curing LOCTITE UV adhesives and coatings with UV
light. Modern LED technology provides “cool” radiation in narrow bandwidth.

LED

LOCTITE 98794 / 98793

LOCTITE 98794 (IDH 1427232) LED light pen, mains operated
LOCTITE 98793 (IDH 1427231) LED light pen, re-chargeable

LED

LOCTITE 97067 / 97068

LOCTITE 97067 (IDH 1484215) LED line array, designed to emit UVA-light
LOCTITE 97068 (IDH 1523713) LED line array, designed to emit UV VIS light

Medium intensity High intensity Very high intensity

1000 W Energy consumption of bulb LED LED system

Emission spectrum contains UV C light Exposure timer Spot cure system

Interface for PLC connection, e.g. external

Emission spectrum contains UV A light start

Emission spectrum contains UV VIS light Internal intensity monitoring Flood cure system
161
 Equipment
Accessories

For Light-Curing Equipment

Product Item No. IDH No. Description

The Dosimeter-Radiometer measures light dose (energy) and light

LOCTITE 98787 1390323
intensity of the UV curing equipment and is a self-contained one channel
LOCTITE 98770 1265282
device. LOCTITE 98787 for UV A light, LOCTITE 98770 for UV VIS light.

The LOCTITE Spot Radiometer is a self-contained, electro-optical

LOCTITE 98002 1406024 instrument designed to measure and display the UV intensity emitted by
a UV light guide. For light guides Ø 3 mm, Ø 5 mm and Ø 8 mm.

UV protection glasses
LOCTITE 8953426 1175127 LOCTITE 8953426: protection glasses grey, best suited to UV A and UV C
LOCTITE 8953427 1175128 light
LOCTITE 8953427: protection glasses orange, best suited to UV VIS light.

162
Dispensing Needles

Dispensing tips are colour coded to indicate the inner diameter of the needle. All dispensing tips have a helical thread and can be attached to all
LOCTITE valves via 97233 (IDH 88672) Luer-Lock® Adapter. They can also be attached to most LOCTITE adhesive bottles and syringes to improve
control of adhesive dispense.

Flexible Dispensing Tips Stainless Steel Dispensing

Needle Size Tapered Dispensing Tips (PPC)
Polypropylene (PPF) Tips Standard (SSS)

15 (= Amber) ID 1.37 mm 97229 (IDH 142640) 97225 (IDH 88664)

16 (= Grey) ID 1.19 mm 97221 (IDH 88660)

18 (= Green) ID 0.84 mm 97230 (IDH 142641) 97222 (IDH 88661) 97226 (IDH 88665)

20 (= Pink) ID 0.61 mm 97231 (IDH 142642) 97223 (IDH 88662) 97227 (IDH 88666)

22 (= Blue) ID 0.41 mm 97224 (IDH 88663)

25 (= Red) ID 0.25 mm 97232 (IDH 142643) 97228 (IDH 88667)

Kit containing 2 each of the

97262 (IDH 218288)
above tips

For light cure products:

97513 (IDH 1382816)
16 (=Black) ID 1.19 mm

163
 Index
By Product Name

Product name Pack size Page Product name Pack size Page

AQUENCE ENV 1626 28kg 53 BONDERITE M-NT 30002 25kg, 1,000kg 141

AQUENCE FB 7088 Not sold in the U.K. 53 BONDERITE M-NT 40043 Not sold in the U.K. 141

BONDERITE C-AK 187 U 1kg, 1130kg 116 BONDERITE M-NT 4XXX Not sold in the U.K. 143

BONDERITE C-AK 5520 Not sold in the U.K. 113 BONDERITE M-NT 5XXX Not sold in the U.K. 143

BONDERITE C-AK 5800 36kg 113 BONDERITE M-PP 866 250kg, 1,000kg 138

BONDERITE C-IC 146 Not sold in the U.K. 116 BONDERITE M-PP 930 Not sold in the U.K. 139

BONDERITE C-IC 3500 Not sold in the U.K. 113 BONDERITE M-PP 930C Not sold in the U.K. 139

BONDERITE C-MC 10130 Not sold in the U.K. 118 BONDERITE M-PP 935G Not sold in the U.K. 139

BONDERITE C-MC 1030 20 ltr 117 BONDERITE M-ZN 952 1,350kg 140

BONDERITE C-MC 1204 20 ltr 117 BONDERITE M-ZN 958 1kg, 300kg, 1,360kg, 1,400kg 140

BONDERITE C-MC 12300 10kg, 20 ltr 119 BONDERITE S-FN 7400 Not sold in the U.K. 115

BONDERITE C-MC 17120 Not sold in the U.K. 119 BONDERITE S-OT WP Not sold in the U.K. 115

BONDERITE C-MC 20100 10.5kg, 20 ltr 117 BONDERITE S-PD 810 Not sold in the U.K. 114

BONDERITE C-MC 21130 5kg, 25kg, 1040kg 117 BONDERITE S-PD 828 900kg, 1,000kg 115

BONDERITE C-MC 3000 20kg, 1040kg 116 BONDERITE S-PR 3 155kg 115

BONDERITE C-MC 3100 Not sold in the U.K. 118 BONDERITE S-PR 6776 190kg 113

BONDERITE C-MC 352 20 ltr 117 BONDERITE S-ST 1302 Not sold in the U.K. 119

BONDERITE C-MC 400 9kg, 10.5kg, 20 ltr 119 BONDERITE

20kg, 190kg, Aerosol 114
S-ST 6776 LO / THIN
BONDERITE C-MC 60 Not sold in the U.K. 119

BONDERITE C-MC 80 20 ltr 112

BONDERITE S-ST 9210 Not sold in the U.K. 114
BONDERITE C-MC CS Not sold in the U.K. 118

BONDERITE C-MC N DB 31kg, 1,000kg 118 FREKOTE 1 Step 5 ltr 148

BONDERITE C-NE 20 Not sold in the U.K. 112 FREKOTE 44 NC 5 ltr, 25 ltr 148

BONDERITE C-NE 3300 26kg 113 FREKOTE 55 NC 1 ltr, 25 ltr, 208 ltr 148

BONDERITE C-NE FA Not sold in the U.K. 112 FREKOTE 700 NC 5 ltr, 25 ltr, 208 ltr 148

BONDERITE M-ED 11002 26kg, 990kg 143 FREKOTE 770 NC 1 ltr, 5 ltr, 25 ltr 148

BONDERITE M-ED ECC Not sold in the U.K. 142 FREKOTE 909 WB Not sold in the U.K. 148

BONDERITE M-MN 117 1,110kg 140 FREKOTE 913 WB Not sold in the U.K. 148

BONDERITE M-NT 1200 29kg 141 FREKOTE 915 WB 1 ltr 148

FREKOTE B 15 1 ltr, 5 ltr 148

BONDERITE M-NT 2011 24kg, 200kg, 970kg 141 FREKOTE C 200 Not sold in the U.K. 148

BONDERITE M-NT 20120 25kg, 200kg, 970kg 141 FREKOTE C 400 Not sold in the U.K. 148

BONDERITE M-NT 30001 25kg, 1,000kg 141 FREKOTE C 600 5 ltr 148

164
Product name Pack size Page Product name Pack size Page

FREKOTE CS 125 210ml, 1 ltr, 5 ltr 148 LOCTITE 276 50ml 10

FREKOTE FMS 1 ltr, 5 ltr 148 LOCTITE 277 50ml 10

FREKOTE Frewax 1 ltr, 5 ltr 150 LOCTITE 278 50ml, 250ml 10

FREKOTE FRP NC 5 ltr 150 LOCTITE 290 10ml, 50ml, 250ml, 2 ltr 10

FREKOTE PMC 1 ltr, 5 ltr 148 LOCTITE 3090 10g 34

FREKOTE PUR 100 3.7 ltr 150 LOCTITE 382 Kit, 500g 34

FREKOTE R 100 Not sold in the U.K. 150 LOCTITE 401 20g, 50g, 500g 34

FREKOTE R 110 5 ltr, 20 ltr, 210 ltr 150 LOCTITE 4011Med 20g, 454g 36

FREKOTE R 120 5 ltr, 20 ltr 150 LOCTITE 4014Med 20g, 454g 36

FREKOTE R 150 Not sold in the U.K. 150 LOCTITE 403 50g, 500g 34

FREKOTE R 180 5 ltr, 10 ltr, 210 ltr 150 LOCTITE 4031Med 454g 36

FREKOTE R 220 208 ltr 150 LOCTITE 406 20g, 50g, 500g, 2kg 34

FREKOTE RS 100 5 ltr 148 LOCTITE 4061Med 20g, 454g 36

FREKOTE S50 E Not sold in the U.K. 150 LOCTITE 4062 20g, 50g, 500g 36

FREKOTE WOLO 1 ltr, 5 ltr 150 LOCTITE 407 50g 34

LOCTITE 121078 250ml, 1 ltr, 2ltr 28 LOCTITE 408 20g, 500g 34

LOCTITE 128068 300ml, 850ml, 2kg 22 LOCTITE 409 20g 34

LOCTITE 221 250ml 10 LOCTITE 4090 50g 34

LOCTITE 222 10ml, 50ml, 250ml 10 LOCTITE 410 20g 34

LOCTITE 2400 5ml, 50ml, 250ml 10 LOCTITE 414 20g 34

LOCTITE 241 250ml 10 LOCTITE 415 20g, 50g, 500g 34

LOCTITE 242 250ml 10 LOCTITE 416 20g, 50g, 500g 34

LOCTITE 243 10ml, 50ml, 250ml, 2 ltr 10 LOCTITE 420 20, 50g, 2kg 34

LOCTITE 245 50ml, 250ml 10 LOCTITE 4204 20g 36

LOCTITE 248 Stick 19g 10 LOCTITE 422 20g, 50g 34

LOCTITE 262 250ml 10 LOCTITE 424 20g, 500g 34

LOCTITE 268 Stick 9g, 19g 10 LOCTITE 4304Med 1 oz 44

LOCTITE 270 10ml, 50ml, 250ml 10 LOCTITE 4305Med 28g, 454g 44

LOCTITE 2700 5ml, 50ml, 250ml 10 LOCTITE 431 20g, 500g 34

LOCTITE 2701 10ml, 50ml, 250ml, 2 ltr 10 LOCTITE 435 20g, 500g 34

LOCTITE 271 Not sold in the U.K. 10 LOCTITE 438 20g 34

LOCTITE 272 50ml, 250ml 10 LOCTITE 454 10g, 20g, 300g 34

LOCTITE 275 50ml, 250ml, 2 ltr 10 LOCTITE 460 20g, 50g, 500g 34

165
 Index
By Product Name

Product name Pack size Page Product name Pack size Page

LOCTITE 4601Med 454g 36 LOCTITE 586 Not sold in the U.K. 16

LOCTITE 480 20g, 500g 34 LOCTITE 601 250ml 28

LOCTITE 4850 20g, 500g 36 LOCTITE 603 10ml, 50ml, 250ml, 1 ltr 28

LOCTITE 4860 20g, 500g 36 LOCTITE 620 250ml 28

LOCTITE 493 50g 34 LOCTITE 6300 50ml, 250ml 28

LOCTITE 495 20g, 50g, 100g, 500g 34 LOCTITE 638 10ml, 50ml, 250ml, 1 ltr , 2 ltr 28

LOCTITE 496 20g, 50g, 500g 34 LOCTITE 640 250ml 28

LOCTITE 641 10ml, 50ml, 250ml 28

LOCTITE 510 50ml, 160ml, 250ml 22
LOCTITE 648 10ml, 50ml, 250ml, 1 ltr , 2 ltr 28

LOCTITE 511 50ml, 250ml 16 LOCTITE 649 250ml 28

LOCTITE 515 50ml, 300ml 22 LOCTITE 660 50ml 28

50ml, 65ml, 300ml, 850ml, LOCTITE 661 250ml 28

LOCTITE 518 22
2 ltr
LOCTITE 662 Not sold in the U.K. 28

LOCTITE 5188 50ml, 300ml, 850ml, 2 ltr 22 LOCTITE 675 250ml 28

LOCTITE 5203 300ml 22 LOCTITE AA 3011Med Not sold in the U.K. 42

LOCTITE 5205 50ml, 300ml, 850ml 22 LOCTITE AA 3038 50ml, 490ml 62

LOCTITE 5208 250ml 22 LOCTITE AA 3081Med 1 ltr 42

LOCTITE 5400 50ml, 250ml 16 LOCTITE AA 3103 Not sold in the U.K. –

LOCTITE 542 10ml, 50ml, 250ml 16 LOCTITE AA 3105 Not sold in the U.K. –

LOCTITE 549 250ml 16 LOCTITE AA 3106 1 ltr 42

LOCTITE 55 50 mtr, 150 mtr cord 16 LOCTITE AA 319 0.5g kit 62

LOCTITE 561 Stick 19g 16 LOCTITE AA 3211Med 25ml, 1 ltr 42

LOCTITE 567 50ml, 250ml 16 LOCTITE AA 322 250ml, 1 ltr 42

LOCTITE 570 Not sold in the U.K. 16 LOCTITE AA 326 50ml, 250ml 62

LOCTITE 572 50ml, 250ml 16 LOCTITE AA 329 315ml, 1 ltr 62

LOCTITE 573 250ml 22 LOCTITE AA 3295 50ml, 600ml 62

LOCTITE AA 3298 300ml 62

50ml, 160ml cartridge, 250ml,
LOCTITE 574 22
2 ltr LOCTITE AA 330 1 ltr, 5ltr 62

LOCTITE 577 50ml, 250ml, 2 ltr 16 LOCTITE AA 3301Med 25ml 42

LOCTITE 5772 50ml 16 LOCTITE AA 3311Med 25ml, 1 ltr 42

LOCTITE 5776 50ml, 250ml 16 LOCTITE AA 3321Med 25ml, 1 ltr 42

LOCTITE 5800 50ml, 300ml cartridge 22 LOCTITE AA 3341Med 25ml, 1 ltr 42

LOCTITE 582 Not sold in the U.K. 16 LOCTITE AA 3342 300ml 62

166
Product name Pack size Page Product name Pack size Page

LOCTITE AA 3345Med Not sold in the U.K. 42 LOCTITE EA 3423 50ml, 1kg 58

LOCTITE AA 3381Med 25ml, 1 ltr 42 LOCTITE EA 3425 50ml, 200ml 58

LOCTITE AA 3491 25ml, 1 ltr 42 LOCTITE EA 3430 24ml, 50ml, 200ml 58

LOCTITE AA 3494 25ml, 1 ltr 42 LOCTITE EA 3450 25ml 58

LOCTITE AA 350 50ml, 250ml, 1 ltr 42 LOCTITE EA 3455 Not sold in the U.K. 58

LOCTITE AA 3504 Not sold in the U.K. 62 LOCTITE EA 3463 114g 94, 135

LOCTITE AA 352 50ml, 250ml, 1 ltr 42 LOCTITE EA 3471 500g tub kit 94

LOCTITE AA 3525 25ml, 1 ltr 42 LOCTITE EA 3472 500g tub kit 95

LOCTITE AA 3556Med 1 ltr 44 LOCTITE EA 3473 500g tub kit 95

LOCTITE AA 366 250ml 62 LOCTITE EA 3474 Not sold in the U.K. 95

LOCTITE AA 3921Med 25ml, 1 ltr 44 LOCTITE EA 3475 500g tub kit 95

LOCTITE AA 3922Med 25ml, 1 ltr 44 LOCTITE EA 3478 453g, 3.5kg tub kit 94

LOCTITE AA 3926Med 25ml, 1 ltr 44 LOCTITE EA 3479 500g tub kit 95

LOCTITE AA 3936Med 25ml, 1 ltr 44 LOCTITE EA 4108 Not sold in the U.K. 58

LOCTITE AA 3972 15 ltr 44 LOCTITE EA 9250 Not sold in the U.K. 58

LOCTITE AA V1315 50ml 62 LOCTITE EA 9299 A Not sold in the U.K. 86

LOCTITE AA V5004 50ml 62 LOCTITE EA 9299 B Not sold in the U.K. 86

LOCTITE CR 3502 Not sold in the U.K. 86 LOCTITE EA 9430 A Not sold in the U.K. 86

LOCTITE CR 3507 Not sold in the U.K. 86 LOCTITE EA 9430 B Not sold in the U.K. 86

LOCTITE CR 3510 Not sold in the U.K. 86 LOCTITE EA 9450 50ml, 200ml, 1kg 58

LOCTITE CR 3519 Not sold in the U.K. 86 LOCTITE EA 9461 50ml, 400ml, 20kg 58

LOCTITE CR 3525 Not sold in the U.K. 86 LOCTITE EA 9464 50ml, 400ml, 20kg 58

LOCTITE CR 3528 Not sold in the U.K. 86 LOCTITE EA 9466 50ml, 400ml, 1kg 58

LOCTITE CR 4100 Not sold in the U.K. 88 LOCTITE EA 9480 50ml, 400ml 58

LOCTITE CR 4200 Not sold in the U.K. 88 LOCTITE EA 9483 50ml, 400ml, 1kg 58

LOCTITE CR 4300 6kg 88 LOCTITE EA 9489 50ml 58

LOCTITE CR 5103 Not sold in the U.K. 86 LOCTITE EA 9492 50ml, 400ml 58

LOCTITE CR 6127 35kg 86 LOCTITE EA 9497 50ml, 400ml 58

LOCTITE CR 6130 250kg 86 LOCTITE EA 9514 300ml, 1kg 58

LOCTITE EA 1623986 A Not sold in the U.K. 86

LOCTITE
3g 58
LOCTITE EA 1623986 B Not sold in the U.K. 86 EA Double Bubble

LOCTITE EA 3032 Not sold in the U.K. 58 LOCTITE LB 8001 Not sold in the U.K. 126

LOCTITE EA 3421 50ml, 200ml, 1kg 58 LOCTITE LB 8007 400ml aerosol 122

167
 Index
By Product Name

Product name Pack size Page Product name Pack size Page

LOCTITE PC 7218 1kg, 6kg 104

LOCTITE LB 8008 454g brush top 122
LOCTITE PC 7219 1kg, 10kg 104

LOCTITE LB 8009 454g brush top 122 LOCTITE PC 7221 5.4kg 104

LOCTITE LB 8011 Not sold in the U.K. 126 LOCTITE PC 7222 3lb 104

LOCTITE LB 8012 454g brush top 123 LOCTITE PC 7226 1kg, 10kg 104

LOCTITE LB 8013 454g brush top 123 LOCTITE PC 7227 1kg 104

LOCTITE LB 8014 907g can 123 LOCTITE PC 7228 1kg 106

LOCTITE LB 8021 Not sold in the U.K. 127 LOCTITE PC 7229 10kg 106

LOCTITE LB 8023 454g brush top 123 LOCTITE PC 7230 10kg 106

LOCTITE LB 8030 Not sold in the U.K. 127 LOCTITE PC 7234 1kg 106

LOCTITE LB 8031 Not sold in the U.K. 127 LOCTITE PC 7255 900ml, 30kg 106

LOCTITE LB 8035 5 ltr, 20 ltr bucket 127 LOCTITE PC 7257 5.54kg, 25.7kg 98

LOCTITE LB 8040 400ml aerosol 134 LOCTITE PC 7266 1kg, 30kg 106

LOCTITE LB 8101 Not sold in the U.K. 125 LOCTITE PC 7277 5kg, 6.6kg, 23.4kg 99

LOCTITE LB 8102 Not sold in the U.K. 125 LOCTITE SF 7039 400ml aerosol 111

LOCTITE LB 8103 Not sold in the U.K. 125 LOCTITE SF 7061 400ml aerosol 110

LOCTITE LB 8104 75ml tube, 1 ltr can 125

400ml aerosol, pump,
LOCTITE SF 7063 110
LOCTITE LB 8105 Not sold in the U.K. 124 10 ltr can, 200 ltr

LOCTITE LB 8106 Not sold in the U.K. 124 LOCTITE SF 7066 Not sold in the U.K. 110

LOCTITE LB 8150 500g 122 LOCTITE SF 7070 400ml aerosol, 10 ltr 110

LOCTITE LB 8151 400ml aerosol 122 LOCTITE SF 7091 Not sold in the U.K. –

LOCTITE LB 8191 400ml aerosol 126 LOCTITE SF 7100 400ml aerosol 134

LOCTITE LB 8192 Not sold in the U.K. 126 LOCTITE SF 7200 400ml aerosol 111

LOCTITE LB 8201 400ml aerosol 127 LOCTITE SF 7239 Not sold in the U.K. 132

LOCTITE LB LM 416 400ml aerosol, 2kg pail 127 LOCTITE SF 7240 90ml 133

Set containing 20g LOCTITE SF 7386 500ml 133

LOCTITE O-RING KIT 134
LOCTITE 406 and tools
LOCTITE SF 7388 1,000kg 133

LOCTITE SF 7400 20ml, 500ml 131

LOCTITE PC 5070 Not sold in the U.K. 135
LOCTITE SF 7414 50ml 131

LOCTITE PC 7117 1kg, 6kg 104 LOCTITE SF 7452 500ml 133

LOCTITE PC 7118 1kg, 6kg 104 LOCTITE SF 7455 25ml, 150ml, 500ml 132

LOCTITE PC 7202 Not sold in the U.K. 99 LOCTITE SF 7457 150ml, 500ml 133

LOCTITE PC 7204 Not sold in the U.K. 99 LOCTITE SF 7458 500ml 132

168
Product name Pack size Page Product name Pack size Page

LOCTITE SF 7471 150ml, 500ml 133 LOCTITE SI 5611 400ml 74

LOCTITE SF 7500 1 ltr can 130 LOCTITE SI 5612 400ml 74

LOCTITE SF 7515 5 ltr, 20 ltr 130 LOCTITE SI 5615 400ml, 17 ltr 74

LOCTITE SF 7649 150ml, 500ml, 15.8kg 133 LOCTITE SI 5616 Not sold in the U.K. 74

LOCTITE SF 770 10g, 300g 132 LOCTITE SI 5660 40ml, 100ml, 200ml, 300ml 74

LOCTITE SF 7701 454g 132 LOCTITE SI 5699 300ml, 20 ltr 22

LOCTITE SF 7800 Not sold in the U.K. 130 LOCTITE SI 5700 400ml 74

LOCTITE SF 7803 Not sold in the U.K. 131 LOCTITE SI 5900 50ml. 300ml, 20 ltr 22

LOCTITE
Not sold in the U.K. 111 LOCTITE SI 5910 300ml cartridge, 20 ltr, 200 ltr 22
SF 7830 Manuvo

LOCTITE SF 7840 750ml, 5 ltr, 200 ltr 116 LOCTITE SI 5920 80ml tube, 300ml cartridge 22

400ml bottle, LOCTITE SI 5926 40ml tube, 310ml 22

LOCTITE SF 7850 111
3 ltr pump dispenser, 10 ltr
LOCTITE SI 5970 300ml, 20 ltr 22, 74
40ml, 100ml, 200ml, 300ml,
400ml bottle, LOCTITE SI 5980 22, 74
400ml
LOCTITE SF 7855 111
1.75 ltr pump dispenser
LOCTITE SI 5990 40ml, 100ml, 200ml, 300ml 74

LOCTITE SF 7900 LOCTITE UK 1351 B25 400ml twin cartridge 66

400ml aerosol 131
Ceramic Shield
LOCTITE UK 1366 B10 415ml twin cartridge, 25kg 66

LOCTITE SF 8005 Not sold in the U.K. 131 LOCTITE UK 178 A Not sold in the U.K. 86

LOCTITE SI 5075 2.5cm x 4.27mtr 135 LOCTITE UK 178 B Not sold in the U.K. 86

LOCTITE SI 5083 300ml, 18kg 44 LOCTITE UK 5400 6kg, 30kg, 250kg 88

LOCTITE SI 5088 Not sold in the U.K. 44

LOCTITE UK 8101 Not sold in the U.K. 66, 86
LOCTITE SI 5091 300ml 44

LOCTITE SI 5145 40ml 74

LOCTITE UK 8103 24kg pail 66, 86
LOCTITE SI 5248Med Not sold in the U.K. 44

LOCTITE SI 5331 100ml 16 LOCTITE UK 8121 B11 Not sold in the U.K. 86

LOCTITE SI 5366 310ml 74 LOCTITE UK 8126 Not sold in the U.K. 66

LOCTITE SI 5367 310ml 74

LOCTITE UK 8160 3.6kg combi pack 66
LOCTITE SI 5368 310ml 74

LOCTITE SI 5398 310ml 74 LOCTITE UK 8180 N Not sold in the U.K. 88

LOCTITE SI 5399 310ml, 20 ltr 74

LOCTITE UK 8202 24kg pail 66
LOCTITE SI 5404 Not sold in the U.K. 74

LOCTITE SI 5607 400ml 74

LOCTITE UK 8303 B60 24kg pail 66
LOCTITE SI 5610 400ml 74

169
 Index
By Product Name

Product name Pack size Page Product name Pack size Page

LOCTITE UK 8306 B60 Not sold in the U.K. 66 TECHNOMELT PA 652 20kg bag 50

TECHNOMELT
LOCTITE UK 8309 30kg 66 20kg bag 50
PA 657 BLACK

TECHNOMELT PA 673 20kg bag 50

LOCTITE UK 8326 B30 3.6 kg combi pack 66
TECHNOMELT
20kg bag 50
PA 678 BLACK
LOCTITE UK 8436 Not sold in the U.K. 66

LOCTITE UK 8439-21 Not sold in the U.K. 88 TECHNOMELT PS 8707 Approx. 15kg carton 50

LOCTITE UK 8445 B1 W Not sold in the U.K. 66 TECHNOMELT PUR 3460 300g cartridge, 20kg pail 50

LOCTITE UK 8630 Not sold in the U.K. 88

TECHNOMELT PUR 4661 Not sold in the U.K. 50

LOCTITE UR 7220 Not sold in the U.K. 68

2kg candle, 20kg pail,
TECHNOMELT PUR 4663 50
190kg drum
LOCTITE UR 7221 11lb 68
TECHNOMELT
Not sold in the U.K. 50
PUR 4665 ME
30kg jerry can,
LOCTITE UR 7225 68
1,000kg container
TECHNOMELT
Not sold in the U.K. 50
PUR 4671 ME
LOCTITE UR 7228 1kg, 30kg jerry can 68
TEROSON EP 5055 250ml 58

LOCTITE UR 7388 1,000kg container 68 TEROSON MS 500 310ml, 25kg 78

LOCTITE UR 7396 Not sold in the U.K. 68 TEROSON MS 647 Not sold in the U.K. 78

LOCTITE UR 7398 Not sold in the U.K. 68 TEROSON MS 650 Not sold in the U.K. 78
290ml, 310ml, 350ml 570ml,
TECHNOMELT 8783 Not sold in the U.K. 50 TEROSON MS 930 78
27kg
TECHNOMELT AS 3113 25kg bag 50 TEROSON MS 9302 Not sold in the U.K. 78

TECHNOMELT AS 3188 Not sold in the U.K. 50 TEROSON MS 931 290ml 78

TECHNOMELT AS 4203 20kg bag 50 TEROSON MS 9320 SF 300ml 78

TECHNOMELT AS 4209 20kg 50 TEROSON MS 935 290ml, 310ml, 570ml 78

TECHNOMELT AS 5374 Approx. 13.5kg carton 50 TEROSON MS 9360 290ml, 25kg, 250kg 78

TEROSON MS 937 290ml, 570 ml, 27kg 78

10kg carton
TECHNOMELT AS 9268 H 50
(stick 11.3mm diameter)
TEROSON MS 9380 290ml, 25kg 78

TEROSON MS 939 290ml, 570ml, 25kg, 280kg 78

TECHNOMELT
20kg bag 50
PA 6208 BLACK
TEROSON MS 939 FR 290ml, 570ml, 25kg 78

TECHNOMELT PA 6238 20kg bag 50 TEROSON MS 9399 2 x 25ml, 2 x 200ml 78

170
Product name Pack size Page Product name Pack size Page

TEROSON SI 33 Not sold in the U.K. 74

50ml (2 x 25ml) cartridge,
TEROSON PU 6700 250ml (2 x 125ml) cartridge, 66 TEROSON VR 5080 25mtr 135
620ml (2 x 310ml) cartridge
TEROSON WT 112 DB 40kg pail, 250kg drum 91

TEROSON PU 8596 310ml cartridge 68 TEROSON WT 129 Not sold in the U.K. 91

310ml cartridge, 400ml foil,

TEROSON PU 8597 HMLC 68
570ml foil, set
Equipment Page
TEROSON PU 8599 HMLC 310ml cartridge, 400ml, set 68
Manual Hand-Held Applicators
TEROSON
310ml cartridge, set 66
PU 8630 2K HMLC Manual Hand-Held Applicators for 1K Cartridges 152

TEROSON
310ml cartridge, set 68
PU 9097 PL HMLC Manual Hand-Held Applicators for 2K Cartridges 153

TEROSON
50ml (2 x 25ml) cartridge 66 Manual Dispensers
PU 9225 SF ME
Peristaltic Dispensers 154
TEROSON RB 2759 Not sold in the U.K. 82
Syringe Dispensers 154
TEROSON RB 276 Not sold in the U.K. 82
Accessories – Syringes 154
TEROSON RB 276 Alu Not sold in the U.K. 82
Accessories – Mixers and Nozzles 155
TEROSON RB 2761 Not sold in the U.K. 82
Semi-Automatic Dispensing Systems
TEROSON RB 2785 Not sold in the U.K. 82
Hand-Held Dispensing Systems
TEROSON RB 279 Not sold in the U.K. 82
Customised Systems
TEROSON RB 285 Not sold in the U.K. 82
Light Curing Equipment
TEROSON RB 301 201kg 82
Flood Cure Systems 160
TEROSON RB 302 Not sold in the U.K. 82
Spot Cure Systems 161
TEROSON RB 3631 FR Not sold in the U.K. 82
Accessories
TEROSON RB 4006 570ml 82
For Light-Curing Equipment 162
TEROSON RB 6814 Not sold in the U.K. 82
Dispensing Needles 163
25x1.5mm, 25x2mm,
TEROSON RB 81 82
35x2.5mm, 15x2mm, 40x2mm
TEROSON RB IX 16kg 82

TEROSON RB VII 60m, 96m, 10m 82

TEROSON SB 2140 Not sold in the U.K. 53

TEROSON SB 2444 5kg, 340kg 53

TEROSON SI 111 Not sold in the U.K. 74

171
Henkel Ltd
Wood Lane End, Hemel Hempstead,
Hertfordshire
HP2 4RQ

Tel.: (+44) 1442 278000

Fax: (+49) 1442 278071
www.loctite.co.uk

The data contained herein are intended as reference only. Please contact Henkel Technical Support Group for assistance and recommendation on specifications for these
products.
Except as otherwise noted, all marks used above in this printed material are trademarks and/or registered trademarks of Henkel and/or its affiliates in the US, Germany,
and elsewhere. © Henkel AG & Co. KGaA, 2014