Valves - Vessels - Systems - Controls: H. A. Phillips & Co. - Valves & Accessories Catalog - VB-22E-01
Valves - Vessels - Systems - Controls: H. A. Phillips & Co. - Valves & Accessories Catalog - VB-22E-01
PHILLIPS REFRIGERATION
VALVES & ACCESSORIES
Intro
H. A. Phillips & Co. employs engineers with relevant refrigeration education and experience. We take pride in the abil-
ity of our applications engineers to service our customer base at a high level, and we feel this technical acumen helps
separate us from our competitors. Allow our applications and sales engineers to answer your questions about the ap-
plication or design of our products.
2 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Table of Contents
[email protected] 630.377.0050 3
VALVES • VESSELS • SYSTEMS • CONTROLS
Compressor
produced. Ideally, the HEV is set to the smallest opening degree pos- Expansion
Control
modulating liquid level regulation provides liquid injection that is load levels out again
Time Increase in cooling demand
proportional to the actual capacity. This gives a steady amount of Volume of Flash Gas Generated as a Function of Time and Load
flash gas, thus ensuring stable regulation and economic operation
because variations in pressure and temperature are held to a mini-
S
mum. To Compressor Suction
To Compressor Suction
HPL
from Solenoid and HEV
HPR
HPL
from
HPR
Flooded Chilled product
or secondary
Chilled product
or secondary
Flooded
Evaporator chiller fluid
(glycol)
chiller fluid
(glycol)
Evaporator
Typical Phillips’ Modulating Liquid Makeup Low Side Control Typical Non-Modulating (HEV) Liquid Makeup
Condenser
(shell and tube type)
FLASH
INTERCOOLER EQ Line
(NC)
S
THERMOSYPHON
PILOT RECEIVER
S
275AP
Desired liquid level Desired liquid level
301E
LOW PRESSURE LIQUID LEAVING IS
CONTROLLED
ACCUMULATOR 701S Series Valve
Simplified Single Temperature, two Stage Compression, and two Stage Modulated Liquid Expansion System
4 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Sizing Expansion Valves by Cooling Capacity per Valve Flow Coefficient (Cv)
The beneath graph shows the expected tons of refrigeration (TR) that can be obtained per Cv at ten different constant
inlet pressures to the valve over a range of outlet pressures. The point/values at which the bold lines meet the horizon-
tal axis are that line’s constant inlet pressure. The dashed red line can be used to determine the corre-
sponding saturated pressure for given temperatures (or vice versa).
The beneath graph is to be used for sizing valves experiencing a phase change (valves used for expan-
sion service) across their metering device. The liquid entering valve is assumed to be saturated. Ad-
justments for subcooled inlet conditions can be made via the table listed beneath. If needed, please
contact engineering support for sizing valves with two phase flow conditions at inlet of valve. For Cv
Values of
The beneath curves already have a small factor of safety applied to them. Avoid oversizing valves by Different
too much if possible. Grossly oversized valves are subject to poorer modulation characteristics, and Valve
potential wire drawing of components. That being said, Phillips valves generally operate well with Options See
minimal loss in performance down to 30% of the values obtained from the TR/Cv curves. Pages 10 & 16
50
60
50 35
40 20
30 5
20 -10
10 -25
0 -40
90
80
80
65 For 95°F (corresponding
70 saturated pressure is
TR/C v
50
60
35 181.2 psig) inlet to valve,
50
20 and 95 psig downstream
40
30 5 pressure, the expected
20 -10 capacity per Cv is 80 TR
10 -25 per Cv. This means that a
0 -40 valve with a Cv value of
0.5 is good for about 40
TR R717 at the stated
Pressure at Outlet of Expansion Valve (psig) conditions.
[email protected] 630.377.0050 5
VALVES • VESSELS • SYSTEMS • CONTROLS
50
10
35
20
5 5
-10
-25
0 -40
14 125
Tons of Saturated R134a per Cv
12 110
95
50
6 35
20
4 5
-10
2
-25
0 -40
50
6 35
20
4
5
2 -10
-25
0 -40
6 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
50
35
10
20
5
5 -10
-25
0 -40
14 125
Tons of Saturated R507a per Cv
12 110
95
50
6 35
20
4 5
-10
2
-25
0 -40
14 80
12 65
TR/C v
10 50
35
8
20
6
5
4 -10
2 -25
0 -40
[email protected] 630.377.0050 7
VALVES • VESSELS • SYSTEMS • CONTROLS
Assumptions:
The pressure losses due to friction and restrictions in piping and components can be neglected for this application.
The liquid is assumed to be entering the expansion valve at a saturated state.
120 Tons of Saturated Ammonia per Cv 125
Step 1: Determine required Cv value (valve flow 110
110
100
coefficient): 95
50
60
tial pressure available). In this case, we will size for 50 35
40 20
470TR with 75°F SCT and 36°F SST. From the TR/Cv 30 5
graph we read that we should get about 70TR/Cv 20 -10
-25
at these conditions. Thus we need valve(s) with a 10
0 -40
sum total Cv value of 6.71 (Cv required = TR/value
from cart). Pressure at Outlet of Expansion Valve (psig)
Step 4: Select pilot valve orifice size and 700AXH valve spring
The standard 275AP pilot orifice size when piloting a 700AXH valve is 5/64” as read from one of the tables on page 15.
We can also see on page 15 that the recommended spring selection for the minimum differential pressure expected
(125 psig - 53 psig = 72 psid) is a 705A-30L spring. Part
Description
Number
275AP- Float Valve, 5/64" Orifice,
Step 5: Determine desired assembly part number(s) BZB with Steel Chamber
275AP pilot valve: From the assembly part number nomenclature on page 13: 275AP-BZB Pilot Operated Valve, 705A
700H series valve: From the assembly part number nomenclature on page 15: 700AXH- -30L Spring, 8 Deg Meter-
ZRFRA ing Plug, 2" Socket Weld
700AXH-ZRFRA Flanges, with Strainer
8 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Step 1: Determine Line Sizes and pressure losses up to low side control valves.
We can use Danfoss’ Coolselector®2 program for this. We will size a liquid line
that will keep the velocity upstream of the expansion valve between 3-8 ft./s,
and keep the pressure losses/saturation temperature beneath a reasonable
level. Using Coolselector®2, (see example on previous page for download link) ,
we come up with a selection of 1-1/4” line size as being reasonable; which
yields a total pressure loss of 15.5 psid and a corresponding decrease in satura-
tion temperature of 6.2°F.
120 Tons of Saturated Ammonia per Cv
Step 2: Determine required Cv value (valve flow coefficient): 110
From step 1, we know that the liquid should reach the low side valves 100
90
at an inlet state of 122 psig with 23.8°F of subcooling remaining. From 80
the TR/Cv graph we can read that the TR/Cv for saturated conditions at 70
TR/C v
60
these pressure should be about 70 TR/Cv. The subcooling correction 50
table on page 5 shows an increase in capacity of about 8% due to the 40
30
subcooling remaining by the time we reach the valve, thus we can ex- 20
pect about 75.6 TR/Cv (1.08 x 70TR = 75.6TR). Therefore we need a 10
0
valve with a Cv value of about 2.65.
Pressure at Outlet of Expansion Valve (psig)
Step 3: Select Valve(s) that give required Cv and line size
From the low side valve overview, see page 16, we see that a 701S valve with a 9/16” port and 445.25 metering plug
will exceed the required Cv value as well as provide the desired line size. Alternatively, if we wanted to use direct
acting valves, (2) 101A valves with 3/8” orifices operating in parallel would also suffice.
Step 4: Select pilot valve orifice size and 701S series valve spring
From the table at the bottom of page 22 we can see that either a 101VP18 or a 301E with a 3/32” orifice is used to pilot
a 701S valve with a 9/16” port. For this example we will use a 101 valve to pilot since the liquid level in the surge drum
can be adjusted with a 101 series valve. From the table just above that one, we must select the spring for the available
pressure differential across the valve of 106 psid: thus we will select the 705-60R spring.
Part
Description
Step 5: Determine desired assembly part number(s) Number
101VP18 pilot valve: From the assembly part number nomenclature on 101VP18-CRB
Float Valve, 3/32" Orifice, Right Hand
page 17: 101VP18-CRB Flow, with Chamber
701S series valve: From the assembly part number nomenclature on page Pilot Operated Valve, 9/16" Port, 705-
701S-TJSJA 60R Spring, 445.25 Metering Plug, 1-
21: 701S-TJSJA 1/4" Socket Weld Flanges, with Strainer
[email protected] 630.377.0050 9
VALVES • VESSELS • SYSTEMS • CONTROLS
4.04 0° 344
15.1 5° 1287
I.P.S., Thd. or Socket Weld
21.9 10° 1867 3
28.2 15° 2404 Metering Plug From
Weld Neck (AKA Butt Weld) 700H Series
700BXH 35.0 20° 2984
3
39.6 25° 3376 We can machine a
44.0 30° 3751 O.D. Copper custom angle on the
3-3/8 metering plug as
51.0 45° 4348
needed. Options
54.0 60° 4604
listed in the table
* 'F' suffix on valve model number indicates use with halocarbon refrigerants. are only the most
** Nominal TR of R717 calculated for 95°F saturated liquid at inlet to valve, and feed into a 20°F ves- common sizes.
sel. Pressure losses upstream and downstream are not considered.
10 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
LEVEL EYE ®
LEVEL EYE ®
270A Series Valve, Low Capacity High Side Control, Condenser Application
[email protected] 630.377.0050 11
VALVES • VESSELS • SYSTEMS • CONTROLS
270A Series Float Control Valves for Defrost and Reheat Condensate Relief
Phillips’ 270A series valves (open on a rise in liquid level) make for excellent condensate drainers. The valves will open
only once enough liquid has condensed to fill up the chamber about halfway and cover the outlet of the valve. The
valve will then open and drain the liquid to a lower pressure location, such as a protected suction line, while preventing
most of the higher pressure vapor from flowing downstream which could otherwise create an artificial load on the
compressor.
When using a float valve as a defrost and/or
reheat coil drain, it is imperative that the
hot gas supply feed is regulated via an out-
let (aka downstream) regulator. When siz-
ing a high side valve for a defrost conden-
sate drain application, it is typical to size the
valve for a tonnage rating 2 to 4 times the
nominal tonnage of the evaporator. Size for
double the nominal rating for evaporators
that run warmer, and will not have much ice -
270A Series Condensate Drain Application
accumulation. Size for 3 to 4 times for evapora-
tors that run at low temperatures and are subject to larger amounts of ice accumulation. It is estimated that an opti-
mized defrost control, which includes a float drainer, can result in savings in excess of 5% of the total system energy
consumption when compared to traditional hot gas arrangements. Click here to read the white paper (or request a
copy from Phillips).
270A Series Float Control Valves for Drainage of Hot Gas Mains
Phillips’ 270A series valves (open on a rise in liquid level) also make for excellent condensate drainers in hot gas main
lines. Pressure losses and heat losses (hot gas lines on a roof in the winter is an example of where heat losses can oc-
cur) can result in some of the vapor in the hot gas mains condensing and accumulate in the horizontal piping runs. If
this condensate is not drained, then there is a risk of sending a liquid propelled slug down the line when there is a sud-
den rush of volume in the hot gas main (such as when an evaporator goes into defrost mode).
Assembly Part Number Nomenclature
270AX F -J Z B
Drain valves for hot gas mains should be installed in the low portions of the Base Valve Model
piping so that liquid drains into the valve chamber which is mounted beneath REFRIGERANT TYPE
the piping. The drain line should mount to the bottom of the chamber, and the (BLANK) = Ammonia
upper connection on the chamber should be connected to the top of the main F = Halocarbon
piping so that the chamber can easily equalize and not get vapor locked. P = Propane
ORIFICE
A = 1/16” I = 3/16”
B = 5/64” J = 13/64” *
The condensed liquid can then be relieved to a lower pressure location such as C = 3/32” P = 3/8” **
a protected suction line. F = 1/8”
ZINC Z (PLACE HOLDER)
CHAMBER
All Valve Bodies
& Cast Chambers A = Cast Iron Chamber
Come Clear Zinc
Plated Standard! B = Welded Steel Chamber
Z = No Chamber
270A Valve Series Includes: 270A, 270AX*, 270AY**
12 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
The 275A series valves are direct feed valves that 0C10576.5C
[email protected] 630.377.0050 13
VALVES • VESSELS • SYSTEMS • CONTROLS
SPRING
Purge
Solenoid
VALVE PORT
Vapor Balance Line
~2 ft.
To LPR
1.5 ft.
(MIN)
Pilot
Balance Leg
Line
Liquid
ANGLE
14 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
A = “Zero” F = #8 K = #30
recommended
B = #1 G = #10 L = #45
C = #2 H = #15 M = #60
D = #3 I = #20 Z9 =Special
E = #5 J = #25
FLANGES
A=1/2" FPT J=1-1/4” SW R=2” SW
B=1/2” SW K=1-1/4” WN S=2” WN
C=3/4" FPT L=1-1/2” FPT T=2-1/8”
D=3/4" SW M=1-1/2” SW ODC
E=1” FPT N=1-1/2” WN U=3” FPT
F=1” SW O=1-3/8” ODC V=3” SW
G=1” WN P=1-5/8” ODC W=3” WN
H=1-1/8” ODC Q=2” FPT X=3-1/8”
I=1-1/4” FPT ODC
Z=None
700H Series High Side Arrangement for Single Condenser System STRAINER
A = Strainer Included Z = No Strainer
[email protected] 630.377.0050 15
VALVES • VESSELS • SYSTEMS • CONTROLS
Flow through
0.22 1/8 6.5 245.50 I.P.S., Thd. or SW
valve
0.26 9/64 11.0 445.50 3
Weld Neck/BW
300A 0.35 5/32 701BS 1-1/4 14.1 645.50
3
300AM 0.40 3/16 22.5 845.50 O.D. Copper
1” FPT on 0.056 5/64 23.9 1045.50 3-3/8
chamber 0.11 3/32 701BXS 1-9/16 35 60° 4” BW
301E 0.18 7/64 701S Series Metering plug Nomenclature
1/2” FPT in/out Second Number = 30°
0.26 1/8
(301E) Example: 230.25
0.31 9/64
301E
16 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
UPPER
ADJUSTING NUT
LOWER
ADJUSTING NUT LEVER
LEVER
PIN "ARM" OF
CARTRIDGE ASM CHAMBER
(NEEDLE STYLE)
[email protected] 630.377.0050 17
VALVES • VESSELS • SYSTEMS • CONTROLS
LIQUID INLET
CRN CAM NEEDLE CHAMBER
See Page 5 0C10576.5C BOSS
CARTRIDGE
for Sizing Info PUSHER
1
2" LIQUID SUPPLY
ACCESS PLUG
SUCTION
GASKET
HAND EXPANSION
VALVE THROTTLING DISC
SURGE (300HD, HMD-3/32 ONLY)
DRUM PUSHER
CARTRIDGE
ZINC CHAMBER
(PLACE HOLDER)
All Valve Bodies
Come Clear Zinc B = Welded Steel Chamber
Plated Standard! Z = No Chamber
300H Valve Series Includes: 300HM, 300A, 300AM
18 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
INLET CAVITY
FLOAT BALL
PUSHER
ZINC
All Valve Bodies
FLOAT ROD Come Clear Zinc
Plated Standard!
CAM NEEDLE
GUIDE
BOSS
363 PLUG
ALUMINUM WASHER
355 CARTRIDGE
CARTRIDGE SIZE
CHAMBER GAS 301J STAMPED ON
HEX PLUG
EQUALIZING LINE 301K
USE SQUARE SHANK
TO UNSCREW CARTRIDGE
LIQUID SUPPLY FROM BODY
365 GASKET
363 PLUG
SURGE
DRUM Easily Serviceable Cartridge Design
[email protected] 630.377.0050 19
VALVES • VESSELS • SYSTEMS • CONTROLS
MANUAL STEM
FLOAT 3" SOCKET WELD 3" FPT
FLOAT ROD LIQUID INLET CAVITY
(343H) CARTRIDGE
CONNECTION CONNECTION
355 CARTRIDGE
CARTRIDGE SIZE
SUCTION STAMPED ON
HEX PLUG
USE SQUARE SHANK
TO UNSCREW CARTRIDGE
3 FROM BODY
4" LIQUID SUPPLY
See Page 5 365 GASKET
301H Series Typical Application 301H Valve Series Includes: 301H, 301A
*A 398B chamber can be used if desired, but
may require adjustment of float
20 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
[email protected] 630.377.0050 21
VALVES • VESSELS • SYSTEMS • CONTROLS
General Application for 701S Series Pilot Operated General Application for 701S Series Pilot Operated
Valve with 101 Series Adjustable Level Pilot Float Valve Valve with 301E Series Fixed Level Pilot Float Valve
ZINC
All Valve Bodies Come Clear Zinc Plated
701S SERIES VALVE SPRING SELECTION TABLE
1
Standard! 4" NPT
S701, S701A, & S701B strainers are painted. Pressure Differential Available Across Valve (PSID)
Valve Number
10-20 20-40 40-60 60-100 100-160
701JRS & 701S 705-5L 705-10L 705-20L 705-35R 705-60R
701AS 705A-10L 705A-20L 705A-30L 705A-60L 705A-110L
701BS & 701BXS 705B-10L 705B-30L 705B-60L 705B-100L 705B-160L
Pilot Pressure
Differential to Open 5-6 10-12 16-20 30-40 50-70
701S Series Valve With Strainer (PSID)
101VP18 16 25 85
3/8 3/32 1/2
301E 1/2 1-1/8 16 25 65
701JRS S701JR 3/4
101VP18 3/32 3/4 1-3/8 16 25 85
9/16 1
301E 1/8 16 25 65
101VP18 20 30 90
9/16 3/32
301E 1 1 20 30 70
701S S701 1-5/8
101VP18 3/32 1-1/4 1-1/4 20 30 90
23/32
301E 1/8 20 30 70
101VP26 1/8 40 70 150
23/32
301E 9/64 1-1/2 1-1/2 40 70 110
701AS S701A 2-1/8
101VP26 1/8 2 2 40 70 150
7/8
301E 9/64 40 70 110
101VP26 78 154 234
701BS 1-1/4 5/32 3 3 3-1/8
301G 78 154 195
S701B
101VP26 3/16 86 162 242
701BXS 1-9/16 - 4 -
301J 9/32 86 162 203
* 'F' suffix on valve model number indicates use with halocarbon refrigerants.
22 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
600AK S Z M
1/2"
Base Valve Model 3/4"
5970 5972
600JR 1 <1 psid 2 5/8 5
SPRING 5974
Cast 1"
(BLANK) = Standard Spring Ductile 1-1/4"
S = Heavy Spring 600J 1-1/2 <1 psid 4 1/2 10 5975 5976
(Not Suitable For Gravity Drain) Iron 1-1/2"
(PLACE HOLDER) 1-1/2"
600AJ 2 <1 psid 4 5/8 12 5978
2"
FLANGES
600K* <0.2 psid 1" -
A=1/2" FPT 1-5/16 4 1/2 7
Ma- 1-1/4"
B=1/2” SW O=1-3/8” ODC 600KS* 2 psid -
Square
[email protected] 630.377.0050 23
VALVES • VESSELS • SYSTEMS • CONTROLS
differential spring to suit your application. They have a manual lifting stem
and replaceable PTFE seat disc. The 700X Series check valves prevent reverse
flow of refrigerant in suction, hot gas and liquid lines. These valves are applica-
ble for reciprocating compressor discharge line service, refrigerant pump dis-
charge, suction line service, and can be applied as a hot defrost relief valve.
These valves can also be applied as the outlet check valve for various liquid
transfer systems. The 700X Series check valve is spring actuated and normally
closed. When the differential pressure across the valve is enough to overcome
the force of the spring, holding the check valve in the closed position, the disc
is forced away from its seat and permits flow. As the differential pressure
VALVE OPEN
across the check valve decreases, the disc will be forced back against its seat
by the closing spring. All Phillips’ check valves may be installed upright in a 700X Series Piston Type Check
horizontal line, or vertically in a vertical line.
Optional Strainer
Direct Mount Strainers are Available
24 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
series valves are normally open; and are closed by SPRING SEAT DISC
SPRING CONE
gas pressure from a remote source by energizing a FLUSH PLUG
pilot solenoid valve. The gas entering the valve, PACKING RING
through the 1/4” FPT connection in the top of the ALUMINUM GASKET
valve bonnet, acts upon the top of the piston; forc- SEAL CAP PIN
GLAND (INSERTED THROUGH
ing the seat disc down on the main valve seat bed. MANUAL STEM)
This stops the refrigerant flow through the main MANUAL STEM
valve. In order for the valve to close in normal flow
700S Series Gas Powered Normally Open Check Valve
direction, the inlet pilot pressure on top of the pis-
ton must be a minimum of 7 psi higher than the inlet pressure to the
valve. Flow in the direction opposite of the arrow is not permissible. For
the valve to open, the solenoid in the remote pilot line must be de-
energized. The higher pressure above the piston then vents around the
piston and approaches the lower pressure at the outlet of the valve. The
spring under the piston forces the piston up, opening the valve fully to
allow refrigerant flow.
The 700S Series valve is designed to be applied to liquid legs and gas re-
turn legs on flooded evaporators and liquid drain lines in transfer systems.
Since the valve is spring opening, no pressure is required to open the
valve; thus for gravity drain applications, flow is unrestricted. Due to the
fail open feature of this valve, it is not recommended as a suction stop
700S Series Permissible Flow Direction
valve on larger suction lines (over 3/4”). All Phillips’ check valves may be
installed upright in a horizontal line, or vertically in a vertical line.
Assembly Part Number Nomenclature
700BXS Z V
700S SERIES CHECK VALVE DATA Base Valve Model
Nom. Flanges
Valve Port Bolts Weight (PLACE HOLDER)
Model Size Flange Flange Sizes
Type (in.) Size (lbs.)
(in.) No. FLANGES
(in.)
A=1/2" FPT J=1-1/4” SW S=2” WN
1/2, 3/4, 1 (FPT, SW) B=1/2” SW K=1-1/4” WN T=2-1/8”
700JRS 3/4 Oval 1-1/8, 1-3/8 (ODC) 2 1/2 14
C=3/4" FPT L=1-1/2” FPT ODC
D=3/4" SW M=1-1/2” SW U=3” FPT
1, 1-1/4 (FPT, SW, WN)
700XS 1 Oval 1-5/8 (ODC) 2 5/8 20 E=1” FPT N=1-1/2” WN V=3” SW
F=1” SW O=1-3/8” ODC W=3” WN
G=1” WN P=1-5/8” ODC X=3-1/8”
700AXS 1-1/2 Square 1-1/2, 2 (FPT, SW, WN)
2-1/8 (ODC) 4 5/8 40 H=1-1/8” Q=2” FPT ODC
ODC R=2” SW Z=None
700BXS 2-1/4 Square 33-1/8
(SW, WN)
(ODC) 4 3/4 75 I=1-1/4” FPT
[email protected] 630.377.0050 25
VALVES • VESSELS • SYSTEMS • CONTROLS
Optional Strainer
Direct Mount Strainers are Available
ZINC ADJUSTING STEM
GLAND
SEAL CAP
All Valve Bodies ALUMINUM GASKET
Come Clear Zinc
Plated Standard! PACKING RING
UPPER BONNET
GASKET
¼” GASKET ADAPTER
NPT (700AP ONLY) (700AP ONLY)
GASKET
PISTON
PACKING RING
GLAND SEAL CAP
700AP Gas Powered Adjustable Cracking Pressure Check Valve Assembly and Internals
26 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
3-Way Valves
ZINC
All Valve Bodies
3000 Series Three Way Valves Come Clear Zinc
Plated Standard! CRN 3000AN
The 3000N (3/4”) and 3000AN (1-1/4”) Automatic 3-Way valves are is registered
0C10576.5C
under CRN
configured with three external ports. The high pressure port
“0C10576.5C
(marked “HP”) is the inlet for pressurized gas. The low pressure
ADD3”
port (marked “LP”) is the vent port. The center “common” port is
open to either the HP or LP port, depending on the position of the
internal pistons, as described below.
The 3-Way valves are typically used on gas-pumped liquid transfer
or recirculating systems. The valve’s common port is connected to
the top of the pumper drum (dump trap). The LP port is connected
to the suction accumulator, above the level of the liquid but below
the suction connection on the accumulator. High pressure gas is
fed to the HP port. 3000 Series 3-Way Valves
With the 3-Way valve connected as described above and the sole- HP/Gas
Supply
noid de-energized, the pathway between the common and LP Port
(vent) ports is held open. This is accomplished by high pressure gas
and an internal spring which hold the smaller (HP) piston closed
against the HP seat. The LP port is open. This “vent” position allows
the pumper drum to vent to the suction accumulator while it fills
with liquid.
When the solenoid is energized, high pressure gas is directed inter- Common/
Transfer
nally to the space above the larger (LP) piston. This causes the pis- LP/Vent Port Tank Port
tons to move in unison, closing the LP seat and the path between
3000AN 3-Way Valve Section View
the LP and common ports while simultaneously opening the HP
seat and the path between the HP and common ports. This is the 3000 Series 3-Way Valve Data
Cv Vent Cv HG
“high pressure” position. The high pressure gas, now flowing into
Model Connections (flow coeffi- (flow coefficient (lbs)
Wt.
the pumper drum through the common port, can push the liquid to cient for vent for hot gas to
to common) common)
another location in the system. Typically, the high pressure gas 3000N 3/4” FPT 6.8 5.1 20
3000AN 1-1/4” FPT 18 11 45
should be regulated to 10 to 20 psi above the liquid destination
pressure. This may need to be increased for long pipe distances. Assembly Part Number Nomenclature
However, unnecessarily high pressure can lead to premature valve 3000AN -120 -PL
wear. Base Valve Model
Coil Voltage
The 3000N Series valves incorporate a manual opening stem below 120 = 115/120 Volt AC 60 Hz Coil
240 = 208-240 Volt AC 60 Hz Coil
the solenoid. When this stem is screwed in completely, the valve Z9 = Special Request
will automatically switch from the vent to the high pressure posi- PILOT LIGHT
(Blank) = No Pilot Light
tion when the solenoid coil is energized. Opening the stem ½-turn PL = With Green Pilot Light
(GREEN pilot light for blue Danfoss coils
will manually cause the valve to switch from vent to high pressure. good for 24 to 250 VAC or 48 to 220
VDC)
[email protected] 630.377.0050 27
VALVES • VESSELS • SYSTEMS • CONTROLS
270A High Side (Used For Oil) 275AF Low Side (Used For Oil)
The 270A High Side Float Valve, opening on a rise in The 275AF Low Side Float valve can be used to maintain
level, will transfer oil from a discharge line oil separator the oil level in the crankcase of a compressor. For multi-
to the crankcase of the compressor or to an oil reser- ple compressor applications, a 275AF valve should be
voir. This valve is used for oil in ammonia and halocar- installed on each compressor. In this application, the
bon systems. The standard orifice supplied in the valve 275AF is fed from an oil reservoir at an equal or greater
is 3/32” and will operate to a pressure differential pressure than the compressor crankcase. If the oil res-
across seat of 250 psi maximum. The capacity of the ervoir is at a pressure equal to the compressor crank-
valve with oil, when fitted with the standard 3/32” ori- case, it must be elevated at least two feet above the
fice, is approximately 1-1/2 GPM at 100 psi pressure desired compressor crankcase oil level so that gravity
differential. feed can take place. When the oil reservoir is at a
greater pressure than the crankcase, it may be mount-
DISCHARGE OIL
SEPARATOR ed low. Consult the table below for the maximum ori-
fice size that can be used with various reservoir pres-
270A VALVE WITHOUT CHAMBER
¾” NPT INLET
FOR INTERNAL MOUNTING,
USING MOUNTING FLANGE CONNECTION sures.
OIL RECEIVER / STILL:
270A VALVE WITH CAST
½” NPT DISCHARGE
IRON CHAMBER FOR AT LEAST 2 FT HIGHER
CONNECTION ELEVATION THAN CRANK
EXTERNAL MOUNTING
CASE FOR GRAVITY FEED;
CAN BE AT SAME ELEVATION
½” NPT DISCHARGE AS CRANKCASE IF SEPARATOR
¾” NPT INLET CONNECTION IS AT A HIGHER PRESSURE.
CONNECTION
2 FT.
270A VALVE WITH CAST 275AF: CHAMBER
IRON CHAMBER FOR ¾” NPT PLU EQUALIZED TO
EXTERNAL MOUNTING CRANKCASE
½” NPT DISCHARGE
CONNECTION
¾” NPT PLU
275AF: CHAMBER
270A High Side Oil Drain Valve Application EQUALIZED TO
(3 different mounting options shown) CRANKCASE
275AF Low Side Float Valve Application
(maintaining oil level in compressor crankcase feeding from oil reservoir)
28 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
1-1/2 12-MS, 12-FS 12-MT, 12-FT 12-MW, 12-FW U-12S U-12T U-12W 63W 57 721B KF150
Square
2 16-MS, 16-FS 16-MT, 16-FT 16-MW, 16-FW U-16S U-16T U-16W 73 58 72 KF200
4-Bolt
2-1/2 20-MS, 20-FS --- 20-MW, 20-FW U-20S --- U-20W 74 59 24A KF250
3 24-MS, 24-FS --- 24-MW, 24-FW U-24S --- U-24W 326Y 59 24A KF300
4 32-MS, 32-FS --- 32-MW, 32-FW U-32S --- U-32W 326YA 60 24D KF400
5 40-MS, 40-FS --- 40-MW, 40-FW U-40S --- U-40W 5G 59 24A KF500
5*, 40-MSY, 40-FSY --- 40-MWY U-40SY --- --- 5GY 59 24A KF500Y
Round
6 48-MS, 48-FS --- 48-MW, 48-FW U-48S --- U-48W 6G 59 24A KF600
8-Bolt
6*, 48-MSY, 48-FSY --- 48-MWY U-48SY --- --- 6GY 59 24A KF600Y
8 64-MS, 64-FS --- 64-MW, 64-FW U-64S --- U-64W 8G 60 24E KF800
12-Bolt 10 80-MS, 80-FS --- 80-MW, 80-FW U-80S --- U-80W 10G 60 24E KF1000
Besides the flanges that are machined to York flange dimensions (denoted with a single
star in the above table), and ODS flanges, all other flanges are machined to Wolf - Linde Please consult our factory for
dimensions. In 1998, Phillips acquired the manufacturing rights to the flanges and check specialty flange inquiries such
valves formerly sold by Wolf-Linde, Inc. For more infor- as reducing flanges, and flanges
mation, please click on the Wolf-Linde logo to the right to
with copper connections.
be directed to an old Wolf-Linde catalog:
[email protected] 630.377.0050 29
VALVES • VESSELS • SYSTEMS • CONTROLS
CRN
1100AH 3” long housing, square end
Weld 0F00829.2C 1100LH
1100CH 2” long housing, saddle milled
SA36
1100LH 4” long housing, square end or
1100LCH 4” long housing, saddle milled Level Eye 1100AH
assemblies 1100H 1100LSH
Weld 1100SH 2” long housing, square end
or
304SS 1100LSH 4” long housing, square end made with
1100SH
1100ATH 3” long housing, 1-1/2” MPT non-threaded
SA36
Threaded
Housing
30 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
SSLLLE
Hantemp SSLL with Phillips
Stainless Steel Combo ¾”-14 FPT/1” + =
1100SCH SS Level Eye® DIN plug butt weld side and
Phillips
SSLL Hantemp SSLL Stainless Steel with 36” bottom connections.
wire leads 1100SCH
Replacement Switch Head [1]
SSLLSW N/A N/A Section view of Phillips
(fits most manufacturers)
Hantemp SSLL SSLLLE
[1] A DIN quick disconnect connector with 36” wire leads is standard; 1/2” conduit connection is available
[email protected] 630.377.0050 31
VALVES • VESSELS • SYSTEMS • CONTROLS
32 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
Critically Charged System Diagram Bulk Tank Ex. (critically charged) Multi. Chiller Sections (crit. charge)
[email protected] 630.377.0050 33
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
HIGH PRESSURE
For this application we will size
WARM LIQUID
When applying injectors to evaporator(s) the Phillip’s low side float for 5
with non-steady loads, it is recommended times the minimum expected
to use (2) or more injectors possibly even load. If 5 times the Min. load
in conjunction with a Phillip's low side exceeds 1/3 of the Max. load,
float control for makeup liquid feed to the then size float for half way be-
surge drum. A good example of a cooling tween minimum expected load
load that widely varies is using an injector S1 Level Sensor/Switch
and 1/3 maximum expected
(HLCO/S1) load.
to quickly cool a big tank of milk, and then
Float Level
hold it at a given temperature for storage. Level Switch (controls S4)
In this sort of application the cooling de- Level Switch (controls S2,S3)
Injector Selections
Injector selection is a three-step process: (1) select the nozzle, (2) select the throat, and (3) select a body
style. For Injector sections for oil syphoning (see page 38) assume a TR load equal to 1/25 of the flooded
evaporator.
Step 1: Nozzle Sizing
The effects of an undersized nozzle are an increase in the amount of liquid recirculation, and a decrease in See Page 5
the injector discharge energy. Avoid under sizing the nozzle, as this reduces the system capacity and rais- for Sizing Info
es the head pressure. Based off of test data, systems generally find their optimal heat transfer rate with nozzles se-
lected based off of Cv values as determined on the TR/Cv charts on page 5 (no multipliers required).
Nozzle Cv Values and Nominal Capacities* (Tons)
Nozzle # 59 56 54 52 50 48 44 40 36 31 29 23 16 7 1 1/4" 5/16"
Orifice Dia .041” .047” .055” .064” .070” .076” .086” .098” .107” .120” .136” .154” .177” .201” .228” .250” .313”
Approx. Cv 0.046 0.059 0.083 0.11 0.13 0.16 0.2 0.26 0.31 0.4 0.51 0.65 0.86 1.1 1.4 1.7 2.7
R-22 0.9 1.2 1.6 2.2 2.7 3.1 4 5.2 6.1 7.8 10 13 17 22 28 33 50
34 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
Correction Factors for
Injector Selections Continued... Halocarbon Refrigerants
Capacity
Refrigerant
Step 2: Throat Selection Factor
The effects of an oversized throat are an increase in the amount of liquid recirculation and a re- R22 1
duction in the injector discharge head. The reverse applies to an undersized throat. Select the R134a 0.82
throat from the beneath tables for the TR that is equal to, or the next higher value, cooling load. R404a 0.74
R410a 1.10
If using a halocarbon refrigerant other than R22, a correction factor must be applied. Divide your
R507A 0.82
TR by the “capacity factor” found in the table to the right, and use that value with the throat se-
lection table.
Ammonia Throat Capacities (Tons, 2:1 Recirculation Rate) Halocarbon Throat Capacities (Tons, 2:1 Recirculation Rate)
Suction Throat Size (in.) Suction Throat Size (in.)
Temp. 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 Temp. 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4
40ºF 4.8 12 20 28 50 78 110 200 310 449 40ºF 2 3.6 5.7 8.2 15 23 33 57 -
30 ºF 4.2 10 17 24 42 66 94 170 270 378 30 ºF 1.8 3.1 4.9 7.1 13 20 28 49 -
20 ºF 3.4 8.8 14 20 35 54 79 140 220 315 20 ºF 1.5 2.6 4.1 5.9 11 16 24 42 -
10 ºF 2.8 7 11 16 28 43 63 110 180 260 10 ºF 1.2 2.2 3.4 4.9 8.8 14 20 35 54
0 ºF 2.2 5.6 9 13 23 35 51 90 140 210 0 ºF 1.1 1.9 3 4.3 7.7 12 17 30 45
-10 ºF 1.8 4.6 7.4 11 19 29 42 75 120 170 -10 ºF 0.9 1.6 2.5 3.6 6.4 10 14 25 37
-20 ºF 1.4 3.6 5.4 8 14 22 32 57 90 130 -20 ºF 0.8 1.3 2.1 3 5.4 8.4 12 21 32
-30 ºF 1.1 2.6 4.2 6.2 11 17 24 43 69 100 -30 ºF 0.6 1 1.6 2.3 4.2 6.5 9.4 17 26
-40 ºF 0.8 2 3.4 4.6 8.2 13 19 33 53 80 -40 ºF 0.5 0.8 1.3 1.8 3.2 5.1 7.4 13 20
Common Injector Nozzle & Throat Sizes Available For Injector Bodies*
Nozzle Throat Diameter (in.)
Size 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2
59
56
54 2100SL 2100SL
2020SL 2100WCB 2100WCB 2100SL
52 2100WCBA 2100WCBA
50 2020SL 2100SL
2020SL 2020SL
2100SL 2075WCB
48 2075WCB 2075WCB 2075WCB 2100WCB
44 2100WCBA 2100SL
40 2125WA
36 2100SL 2100SL
31 2100WCB 2100WCB
2100WCBA 2100WCBA 2100SL
29 2100SL 2125WA
2125WA 2125WA
23 2075WCB 2075WCB 2100SL 2075WCB 2150WA 2150WA
2075WCB 2100 WCB
16 2100WCBA
7 2125WA 2125WA 2125WA
1 2150WA 2150WA 2150WA
2150WA
1/4" 2150WA 2150WA 2150WA 2200WA 2200WA
2200WA
5/16" 2200WA 2250WA 2250WA
*This table lists only the most common nozzle and throat sizes. Contact Phillips if the size or combination of sizes you need is not listed.
[email protected] 630.377.0050 35
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
Injector Selection Example
An injector is required for a critically charged plate freezer application. The refrigerant load and operating conditions
are expected to be fairly constant and steady. Carbon steel connections are desired.
16 TR R404a
104°F SCT
-31°F SST
ZINC
All non-Brass
Injector Bodies
Come Clear Zinc
Plated Standard!
Assembly Part Number Nomenclature
Injector Families, Model Numbers and Connection Sizes 2100SLD -B T E
Base Valve Model
High NOZZLE
Body Low Pressure Mixed Liquid
Family Model Pressure
Material Liquid Inlet Outlet A=#1 M=#54 Y=#46
Liquid Inlet
B=#7 N=#56 Z=None
3/8" OD 3/4" OD 3/4"OD C=#16 O=#59 Z9=Special
2020SL Copper Copper Copper D=#23 P=#64 A1=#47
Forged (1/4” Nominal) (5/8” Nominal) (5/8” Nominal) E=#29 Q=#67 A2=#70
2000SL Brass F=#31 R=3/16” A3=11/64”
(do not use with
R717)
5/8" OD 1-3/8" OD 1-3/8"OD G=#36 S=7/32” A4=9/64”
2100SL Copper Copper Copper H=#40 T=1/4” A5=11/32”
(1/2” Nominal) (1-1/4” Nominal) (1-1/4” Nominal) I=#44 U=9/32” A6=15/32”
2075WCB 3/8" FPT 3/4” FPT 3/4” Butt Weld J=#48 V=5/16” A7=13/32”
1/2” FPT K=#50 W=3/8”
2100WCB 2100WCB 1” FPT L=#52 X=7/16”
5/8” OD 1” Butt Weld
2100WCBA Copper 1” MPT THROAT/DISTRIBUTOR
1/2” FPT A=3/16” M=6-3-8 X=11-8-12
2125WA 5/8” OD 1-1/4” Butt Weld 1-1/4” Butt Weld B=1/4” N=11-6-7 Y=11-8-11
Copper C=5/16” O=11-6-8 Z=None
D=3/8” P=11-6-9 Z9=Special
2100WA 3/4” FPT E=1/2” Q=11-8-5 A1=13-8-9
Welded 1” Butt Weld
2150WA 1-1/2” Butt Weld 1-1/2” Butt Weld F=5/8” R=11-8-6 A2=7-4-8
Carbon 7/8” OD G=3/4” S=11-8-7 A3=7-5-4
Steel Copper H=1” T=13-8-8 A4=11-8-4
I=1-1/4” U=11-8-9 A5=13-8-12
1/2” FPT
J=1-1/2” V=13-8-10
3/4” FPT
2200WA 2” Butt Weld 2” Butt Weld K=1-3/4” W=13-8-11
1-1/8” OD
2200WA Copper HIGH PRESSURE INLET
1” FPT A=3/8" FPT D=1” FPT G=1-1/8” ODC
2250WA 1-3/8” OD 2-1/2” Butt Weld 2-1/2” Butt Weld B=1/2” FPT E=5/8” ODC J=1” Weld
Copper C=3/4" FPT F=7/8” ODC K=3/8” ODC
36 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
3
4" FPT (2075WCB)
1" FPT (2100WCB)
1" MPT (2100WCBA)
5
8" ODC SHOWN
1-1 4" NOMINAL PIPE (2125WA)
1-1 2" NOMINAL PIPE (2150WA)
3
4 " NOMINAL PIPE (2075WCB)
1" BUTT-WELD 1" NOMINAL PIPE (2100WCB, WCBA)
(2150WA)
0H20397.5627890YTN
3/4 ODC (2020SL)
1-3/8 ODC (2100SL)
1-1 8 ODC
2200WA 1
2" FPT, 3
4"FPT
2250WA
2020SL & 2100SL Injectors
2200WA & 2250WA Injectors
[email protected] 630.377.0050 37
VALVES • VESSELS • SYSTEMS • CONTROLS
Accessories - Injectors
Compo- G
Manufacturer
nent Component Description
& Model/Type
Letter
EVR NC Solenoid with manual stem Danfoss, EVR
Note E
A
and ODF solder connections. -NC
2020SL brass injector assembly, #???
Phillips, Compressor Suction Line
Nozzle, ???" Throat. 3/8" ODC high
2020SL (or
B pressure gas Inlet; 3/4" OD copper oil
larger
mixture inlet; 3/4" OD copper mixed
2100SL)
outlet. Compressor
Tube-in-tube counter-flow heat ex-
C changer with finned inner tube for max- Danfoss, HE
imized heat transfer.
SGN (no moister indicator) or SGI (with
Danfoss, SGI
D moister indicator) Low Pressure Sight
(or SGN)
Glass, solder connections.
E
Thermostat safety switch with automatic Danfoss, UT D Note C
reset and copper capillary tube. 72 Note D
DCR, housing with copper connectors
Danfoss,
F and 48-F strainer insert for dirt reten-
DCR
tion. F H
G, H, I, Shut-off ball valve with solder ODF Danfoss,
& J connections with Schrader access port. GBC
KVD adjustable outlet pressure regula-
tor with 44-290 psig range. Opens on
K Danfoss, KDV
falling downstream pressure independ-
ent of fluctuations in upstream pressure. E Condenser
C
(shell and tube type)
Evaporator
J
Note A B K
A
Low Side Control Valve
Note A: Install injector just beneath lowest syphon connection on evaporator, but no lower than 2-3” beneath for maximum effi-
ciency (otherwise liquid and oil will flood the injector and the high pressure discharge gas will have to lift against liquid head). Note
B: The coil feeding HG to the inlet of the injector should only be energized (thus allowing high pressure gas to flow through the
valve) when the compressor is running. A thermostat switch is recommended to ensure that there is enough heat to vaporize any
refrigerant in the oil mixture. Note C: The pressure regulating valve should be set so a small, steady stream of oil can be seen in the
liquid indicator. Note that using an outlet pressure regulator ensures a steady and repeatable syphoning effect from the injector.
Note D: Use the highest pressure/temperature gas that the components can handle to help lift the oil mixture back to the crank-
case (or oil reservoir), and to vaporize any refrigerant in the oil mixture as it passes through the heat exchanger. Insulate all lines
and the heat exchanger to prevent superheated refrigerant from condensing. Note E: In addition to the heat exchanger (or possibly
in lieu of) the copper line can be coiled around the discharge line to help vaporize any possible refrigerant left in the oil mixture.
38 630.377.0050 [email protected]
VALVES • VESSELS • SYSTEMS • CONTROLS
500 & 510 Series Assemblies Part Number Nomenclature S701JRP Assemblies Part Number Nomenclature
[email protected] 630.377.0050 39
Be Sure to Check Out Our Welded Product Catalog!
CRN
Many Products
Registered
ASME "U" National Board ASME "R" Bureau Veritas ISO 9001: 2015