THERMOSYSTEMS PVT. LTD.
PROJECT NO: P-419
REVISION
Title: BRANCH REINFORCEMENT CALULATION
CLIENT:
PLANT: DOC. NO: 24X20
1) DETAILS OF RUN PIPE AND BRANCH PIPE :
DESCRIPTION RUN PIPE (h) BRANCH PIPE (b)
LINE NUMBER
OUTSIDE DIAMETER (inch) D
SCHEDULE
USER DEFINED THICKNESS (mm) 9.53 9.53
ALLOWABLE STRESS (PSI) 20000 20000
MATERIAL
CORROSION ALLOW.(mm) 1.5 1.5
MANUFACTURING TYPE 3
ANGLE OF INTERSECTION (DEG ° ) ß 45
2) DESIGN CONDITIONS :
a) Design Pressure (P) : 3.50 kg/cm2 b) Design Temperature : 95 °c
c) Temperature coefficient (Y) : 0.4 d) Pipe to Pipe Weld Size (tc) : 6 mm
3) Conditions:
CONDITIONS :
1) If Dh / h < 100, Then Db / Dh <= 1
2) If Dh / h >= 100, Then Db / Dh < 0.5 CONDITIONS ARE :
3) Angle of Intersection , ß > = 45 ° SATISFIED
4) BRANCH CONNECTION DIAGRAM :
Dh:Outside Diameter of Run Pipe Db:Outside Diameter of Branch Pipe
th: Minimum Design Thickness of Run Pipe tb:Minimum Design Thickness of Branch Pipe
Th:Thickness Without Mill Toll. of Run Pipe Tb:Thickness Without Mill Toll.of Branch Pipe
h:Schedule Thickness of Run Pipe b :Schedule Thickness of Branch Pipe
ß:Angle of Intersection c :Corrosion Allowance
Approved by
FORM NO.
Checked by
Made by
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THERMOSYSTEMS PVT. LTD.
PROJECT NO: P-419
REVISION
Title: BRANCH REINFORCEMENT CALULATION
CLIENT:
PLANT: DOC. NO: 24X20
5) OUTPUT :
DESCRIPTION RUN PIPE (h) BRANCH PIPE (b)
OUTSIDE DIA (mm) D 609.60 508.00
THICHNESS (mm) 9.53 9.53
ALLOWABLE STRESS (KG/mm2) S 14.07 14.07
JOINT EFFICIENCY E 0.85 0.85
THICKNESS WITHOUT M.T.(mm) T 8.34 8.34
MINIMUM DESIGN THICK.(mm) t 0.89 0.74
6) CALCULATIONS :
1. Effective length removed from Pipe (d1) : 488.66 mm
2. Half Width of reinforcement zone (d2) : 488.66 mm
3. Height of Reinf. Zone Outside Run Pipe (L4) : 17.10 mm
4. Required Reinforced Area (A1) : 562.62 mm2
5. Area lying Within Reinforc. Zone at Header (A2) : 2906.57 mm2
6. Area lying Within Reinforc. Zone at Branch (A3) : 290.35 mm2
7. Weld Area (A4) : 72.00 mm2
REINFORCEMENT IS : NOT REQUIRED
7) PAD DETAILS : (N/A)
a) Pad Material :
a) Pad thickness (Tr) : N/A mm b) Pad O.D. : N/A mm
d) Weld Size : 1. Pad To Header (tp) : N/A mm c) Allowable Stress : N/A psi
2. Pad To Branch (tc) : N/A mm
8) REVISED CALCULATION : (N/A)
1. Reinforcement Area (A4) : N/A mm2
2. New Ht. of Reinf. Zone Outside Run Pipe (L4) : N/A mm
(With Reinforcement Pad)
3. New Area Within Reinf. Zone at Branch (A3) : N/A mm2
(With Reinforcement Pad)
9) COMMENT :
DESIGN IS SAFE WITHOUT REINFORCEMENT
Approved by
Checked by
Made by
Rev. No./ Date
Page 2