ABB Oy REM 610

Substation Automation Technical Presentation

„ Insert
image
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© Company name - 1 -
12/3/2003
 REM 610
Motor Protection Contents…

„ Introduction „ Setting and calculation tool

„ Mechanical design „ Required information

„ Functionality „ Outputs
„ Trip curve animation
„ Ordering
„ Connections
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 REM 610
Motor Protection Introduction

„ REM 610 is a protection relay intended for the

protection of motors against thermal overload.
„ REM 610 also protects the associated feeder circuit
and the motor drive.
„ REM 610 measures and analyses the phase currents
feeding the motor and the zero sequence current to
detect earth (ground) faults.
„ As an option REM 610 can monitor temperatures in
the motor stator (“case”) and bearings via RTDs or
thermistors.
„ Based on the information measured and analysed the
relay starts, generates alarms and eventually trips the
circuit breaker or contactor switch to prevent motor
damage.
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 REM 610
Motor Protection Introduction

„ Area of application
„ Medium.sized and large MV asynchronous (induction)
motors (motors started direct on line, 50 Hz or 60 Hz)
„ Back-up protection of or integrated in protection
schemes for synchronous motors
„ Circuit-breaker and contactor controlled drives
„ Feeder cables, power transformers and other requiring
thermal overload protection and functionality included in
the relay
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 REM 610
Motor Protection Introduction

„ Area of application cont.

„ Low-voltage motors, typical power range 500 kW - 4 MW
„ Drives for ventilation & fans, crushers, conveyors, pumps,
mills, etc. and applications in marine, offshore, mining and
other demanding environments
„ Due to large number of protection functions integrated, the
reliability protects the motor against damage
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 REM 610
Motor Protection Introduction

„ Common causes for motor damage and means of protection

Other protective
functions Thermal overload
protection

Continuous
self-testing
of the relay

Start-up supervision
and thermal
sensor (RTD) unit
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Short-circuit and
earth-fault protection
 REM 610
Motor Protection Mechanical design

„ Withdrawable mechanical design

„ Easy to install and handle
„ Automatic short-circuiting of CT secondaries
„ Communication maintained even when relay unit withdrawn
„ Mechanical coding for identification of plug-in unit
„ Height 4U (~177 mm)
„ Depth behind the panel only about 150 mm (100 mm possible!)
„ Easy mounting - no loose mounting accessories
„ Both compression type connection and ring-lug terminal connection
of CT secondary wires
„ IP 54 degree of protection by enclosure of the relay case when
flush-mounted.
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 REM 610
Motor Protection Mechanical design

„ Basic parts

Metal rear plate

Metal case

Plastic front plate

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 REM 610
Motor Protection Mechanical design

„ Withdrawable relay unit

Plug-in unit
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Case unit
 REM 610
Motor Protection Mechanical design

„ Front plate

2 x 16 character alphanumeric
display (LCD)

3 pre-assigned LEDs

6-button keypad
Local communication port,
wireless or via cable

8 programmable LEDs
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 REM 610
Motor Protection Mechanical design

„ Inputs and outputs

Binary inputs and outputs

RTD/Thermistor inputs
Power supply
etc.
CT secondary current
inputs prepared for ring-
lug and scew-compression
type wire connection.

Remote communication card

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 REM 610
Motor Protection Mechanical design

„ The CT secondaries are automatically short-circuited when the

relay unit is withdrawn from the case
„ No need for separate short-circuiting arrangements
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 REM 610
Motor Protection Mechanical design

„ REM 610 product information under the handle

„ Easy access of type specifications and ratings
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 REM 610
Motor Protection Mechanical design

„ Battery backup of the real-time clock (RTC) and memory circuits,

disturbance recorder (DR), etc.
„ Automatically supervised and easy to change
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 REM 610
Motor Protection Mechanical design

„ Flush, semi-flush or surface mounting using suitable mounting

accessories
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50 mm raising frame for semi-flush mounting

 REM 610
Motor Protection Mechanical design

„ Mounting alternatives in COMBIFLEX equipment frames

2. Left side x 2 + 12c rails

1. Left side + right side+18c rails

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3. Right side x 2 + 24c rails

 REM 610
Motor Protection Mechanical design

„ Flush mounting

Cut-out on cubicle front

19” mounting panel for one or two relays

161,5±1 mm

1 mm
165,5±
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 REM 610
Motor Protection Functionality

„ ABB motor protection from basic to high range solutions

Price

REM 543

REM 610
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SPAM150C

Functionality
 REM 610
Motor Protection Functionality

„ General
„ 50/60 Hz rated frequency
„ Real-time clock (chip) for time stamps
„ Non-volatile memory for settings (EEPROM)
„ Non-volatile memory for recorded fault values (battery back-up)
„ CT inputs for screw-compression or ring-lug type wire connection
„ Signal connectors for screw-compression type wire connection
„ Withdrawable design with automatic short-circuiting of CT secondaries
„ Five fault recordings with time stamps, 100 event codes for SCADA
„ Disturbance recorder, 5 seconds, one recording
„ Self-supervision of hardware and software
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 REM 610
Motor Protection Functionality

„ Inputs
„ 4 analog inputs for current measurement (IL1, IL2, IL3 and I0)
„ 6 RTD inputs in two groups available with optional RTD module
„ RTD types can be mixed in the same module, e.g. Pt-100 and Ni-120
„ 2 thermistor (PTC) inputs can be used instead of RTDs
„ RTDs and PTCs can be mixed, e.g. up to 4 RTDs + 2 PTCs
„ 2 binary inputs (+ 3 additional in the optional RTD module)

„ Output contacts
„ 3 heavy-duty contacts capable of operating a circuit-breaker
„ 2 freely assignable signalling contacts
„ 1 pre-assigned signalling contact for IRF alarm
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 REM 610
Motor Protection Functionality

„ LCD, 2 x 16 characters
„ Built-in support for 7 languages: English, Finnish, Swedish, German,
Spanish, French, Italian
„ IEC symbols / ANSI codes selectable
„ Fault indications
„ 5 fault recordings with time stamp
„ Measurements and displays
„ Currents and temperatures
„ Calculated motor thermal capacity used and cooling time required before
next motor start, etc.
„ Historical data since commissioning, running hours, etc.
„ Settings in units of the motor full load current (FLC), 2 groups
„ Configurations such as protocol settings, etc.
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„ Product information, identification, etc.

 REM 610
Motor Protection Functionality

„ 3 dedicated and 8 user-assignable LEDs + 1 dedicated LED

indicating communication
„ Fast fault location and clearance (20 signals can be freely
associated with 8 user-assignable LEDs), BI status, Restart
Inhibit, Alarms, Trips…
„ 3 dedicated LEDs for Ready, Start and Trip indication
„ 1 dedicated LED for indicating local communication activity
„ Local communication port
„ 6 push buttons
„ Arrow keys, Enter/Edit, Cancel/Clear
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 REM 610
Motor Protection Functionality

„ Self-supervision and alarms

„ Continuous testing of memory circuits, RAM, ROM, EEPROM
„ Supervision of CT secondary circuits, MPX, ADC
„ Watchdog functions for monitoring CPU operation and program
excecution
„ Internal trip path continuity check
„ Internal power supply voltage drop-out check

„ External Trip Circuit Supervision (TCS)

„ Temperature sensor (RTD) circuit open or short-circuited
„ RTD card alarm
„ Communication card alarm
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„ Low memory backup battery alarm

„ Overtemperature alarm of internal power supply
 REM 610
Motor Protection Functionality

„ Protection functions
„ Thermal overload protection (49)
„ Temperature supervision based on RTDs (49/38)
„ Motor startup supervision (48)
„ Cumulative motor start-up time counter (66)
„ Short-circuit protection (50)
„ Overcurrent protection (51)
„ Earth-fault protection (50N/51N)
„ Phase unbalance / phase reversal protection (46)
„ Undercurrent (loss of load) protection (37)
„ Circuit-breaker failure protection (62BF)
„ Electrically latched lockout relay (86)
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„ Emergency restart
 REM 610
Motor Protection Functionality

„ Measurements & Display

„ Phase & residual current (RMS)
„ Negative phase sequence current
„ Display of measured values in primary units
„ Motor stress during start-up
„ Temperature via RTDs
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 REM 610
Motor Protection Functionality

„ Non-volatile memory
„ As many as 100 event codes with time stamps (RAM, battery backup)
„ Relay setting values (EEPROM)
„ Disturbance recorder data (RAM, battery backup)
„ The five most recent events with time stamps and recorded data (RAM,
battery backup)
„ Number of starts of each protection stage (RAM, battery backup)
„ Operation indication messages and LEDs showing the status at the
moment of a power failure (RAM, battery backup)
„ Maximum fault currents (RAM, battery backup)
„ Data to be stored in non-volatile memory user-selectable
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 REM 610
Motor Protection Functionality

„ Communication Protocols
„ SPA bus communication (via front and rear port )
„ IEC 60870-103-5 communication (via rear port only)
„ Modbus communication (via rear port only)
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 REM 610
Motor Protection Ordering

„ Ordering key:
REM610A55HCMP

Communication: P = plastic fibre, R = RS - 485,

N = none

RTD / thermistor card: M = included, N = none

Terminals: C = compression type
Power supply: H = 100-240 Vac / 110-250 Vac
Earth-fault current input: 5 = 5 A, 1 = 1 A
Phase current inputs: 5 = 5 A, 1 = 1 A
Revision
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 REM 610
Motor Protection Connections
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 REM 610
Motor Protection Setting calculation tool
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 REM 610
Motor Protection Required information

Motor settings
„ Motor rated current, starting
current and starting time
„ CT ratings
„ Ambient temperature in
degrees Celsius or
Fahrenheit
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 REM 610
Motor Protection Required information

Relay settings
„ Number of hot/cold starts allowed
„ Type of motor: p and kc settings
„ Protection principles: I>> doubling, use of I2 protection, etc
„ Protection requirements: I>> operation time, E/F sensitivity, etc
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 REM 610
Motor Protection Outputs

„ The software guides the user through the settings and

executes the calculations required
Î Faster and easier calculation and selection of settings
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 REM 610
Motor Protection Outputs

„ The software allows the thermal behaviour of the motor

to be simulated
Î Verification of settings
Î Better understanding of protection and settings
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 REM 610
Motor Protection Outputs

„ Graphical visualization of trip

curves
„ Hardcopy report including
settings and graphs
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 REM 610
Motor Protection Trip curve animation

„ On multimedia CD
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