AC Power Connection SOP

V1.0

June August 8, 2022

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 Material Information and AC Power Connection
Material Description: Energy Meter
- It is smart energy meter suppled by Ethiopian Electric
Utility (EEU) – Not Nokia's scope
- 3-Phase 4-wire energy meter with either 3* C25/1P or 3*
C32/1P breakers
- IN-OUT connection of the wires is as shown in screen shot
of its connection diagram
Power Equivalent IN-OUT
IN OUT Remark
Line Naming Color
A L1 1 2 Same
B L2 3 4 Same OUT (2-L1, 4-L2,
6-L3, 8-N) cables
C L3 5 6 Same are our scope
N N 7 8 Same

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 Material Information and AC Power Connection…
Material Description: MAFI 1-SHARE ACDB
- It is 1-share ACDB supplied by MAFI
- It has two emergency input sockets (Male & Female)
- It has also Acre/AMC-16MA Multifunctional Meter with RS485 but with
no display function
- Supports the following alarms:

Connection Terminals

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 Material Information and AC Power Connection…
Material Description…: MAFI 1-SHARE ACDB…

AC Breaker Distribution CB of Rectifier

Load CB

Manual Switch Incoming C63/4PAC Power Input CB

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 Material Information and AC Power Connection…
Material Description: MAFI 0-SHARE ACDB
- It is 0-share ACDB supplied by MAFI
- All are the same as 1-share MAFI ACDB except
o not consisting of C32/4P share breaker and
o difference in out put connection terminal
numberings due to missing of share CB.

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 Material Information and AC Power Connection…
Material Description: AC Power Cable Requirements
EEU Energy Meter – ATS (optional)- ACDB:

Scenario 1: Total cable Length Requirement of AC Power Cable < = 70m

- 4*16mm2 is to be used
Scenario 2: Total cable Length Requirement of AC Power Cable 70m-100m
- Either 4*25mm2 or 3*25mm2 + 16mm2 is to be used
Scenario 3: Total cable Length Requirement of AC Power Cable 100m-150m
- Either 4*35mm2 or 3*35mm2 + 25mm2 is to be used

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 Material Information and AC Power Connection…
Material Description: Equipment Grounding Cables Requirements

ACDB:
- ACDB stand earthing: YG 16mm2
- ACDB PE Busbar Input: YG 16mm2
Rectifier Bus bar:
- Rectifier System earthing: YG 25mm2
Rectifier PE Connection Terminal :
- Rectifier PE: TBD after 5*10mm2 AC power cable utilization decision is made
with customer

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 Material Information and AC Power Connection…

Material Description: Accessories

- Colligated PVC
- PVC Pipe
- Connector
- Terminal lug
- Heat shrink tube
- Cable gland (If ACDB is not equipped with)
- Plastic ties
- C-clamps

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 AC Power Connection Implementation: Grid Only
VERTIV RECTIFIER ENETEK RECTIFIER
MAFI 1-SHARE ACDB

Follow color code

(If not matching,
use heat shrink)

Connector

EEU’s Cable
(Identify from the
input)
Neutral
(N) PE
PE
Grid Energy
Meter
25mm2 YG cable from busbar AC power cable from ACDB to
ENETEK Rect.
AC cable
(Refer the scenarios for its size) 16mm2 YG cable to busbar

Note: Cable size from ACDB to Rectifier main CB is to be defined and included upon the approval
from customer (Due to challenge on connection terminal size of ACDB)
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 AC Power Connection Implementation of MAFI 1-Share ACDB: Connection
Diagram-Grid Only

Incoming
Supply Vertiv Rect. Main CB ENETEK Rect. C/Terminal
N L1 L2 L3 L1 L2 L3 N
TC-1 TC-2 TC-3 TC-4
TC-9 TC-10 TC-11 TC-12

Outgoing
Supply to
Rect.

AC power cable from ACDB to ENETEK Rect.

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 AC Power Connection Implementation: Grid Only
VERTIV RECTIFIER ENETEK RECTIFIER
MAFI 0-SHARE ACDB

Follow color code

(If not matching,
use heat shrink)

Connector

EEU’s Cable
(Identify from the
input)
Neutral
(N) PE
PE
Grid Energy
Meter
25mm2 YG cable from busbar AC power cable from ACDB to
ENETEK Rect.
AC cable
(Refer the scenarios for its size) 16mm2 YG cable to busbar

Note: Cable size from ACDB to Rectifier main CB is to be defined and included upon the approval
from customer (Due to challenge on connection terminal size of ACDB)
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 AC Power Connection Implementation of MAFI 0-Share ACDB: Connection
Diagram-Grid Only

Vertiv Rect. ENETEK Rect.

Incoming Connection Terminal
Supply Main CB

N L1 L2 L3 L1 L2 L3 N
TC-1 TC-2 TC-3 TC-4
TC-5 TC-6 TC-7 TC-8

Outgoing
Supply to
Rect.

AC power cable from ACDB to

ENETEK Rect.

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 General AC Power Connection Implementation Grid + DG

ACDB

ATS Incoming supply I/P Out going supply to

Incoming
rectifier
Supply
Note: ACDB side AC power connection is
N L1 L2 L3
TC-1 TC-2 TC-3 TC-4
DG the same as done for Grid only scenario

Remarks:
1. For DG and ATS connection cross refer for the
corresponding MoP
2. Though color code of EEU AC power cable may not
match with what we need, corresponding phases
and neutral should be identified carefully
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 Summary of AC Power and Grounding Cables
AC Power Cable Selection
Scenario 1: Total AC power cable length requirement is < =70m  4*16mm2
Scenario 2: Total AC power cable length requirement is 70m - 100m  4*25mm2 or (3*25mm2+16mm2)
Scenario 3: Total AC power cable length requirement is 100m - 150m  4*35mm2 or (3*35mm2+25mm2)

Proposed Cable Color Codes/If not coding with heat shrink tubes

Phase 1
Phase 2
YELLOW
Phase 3
- Unless use RED
the same color
- Unless use BLACK Neutral
heat shrink
the same color - Unless use Y/G
heat shrink the same color BLUE
Yellow/Green
heat shrink - Unless use - General (Not
the same color applicable from EEU
heat shrink meter to ACDB)
Note:
Among four core cables, the smallest core size should be always used for neutral connection whatever the color is but
the proposed color coding is to be maintained using heat shrink tubes of the desired color.

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 Summary of AC Power and Grounding Cables…

GBT AC Power Cable Selection…

• CONCLUSION: For all GBT sites 4*16mm2 is proposed to be used Scenario 1 (< =70m)

Grounding Grounding Cable Requirement

• ACDB Busbar Grounding Connection ->YG 16mm2
ACDB • ACDB Stand Grounding ->YG 16mm2

RECTIFIER BUSBAR • Rectifier Busbar Grounding Connection ->YG 25mm2

• Rectifier PE terminal ->TBD after

RECTIFIER PE POINT 5*10mm2 AC power cable utilization decision is
made with customer

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 AC Power Connection Implementation
1. Refer all material and scenarios of AC power cable requirements
2. Route all the cables securely, AC power and grounding cables, as
specified - “FROM-TO”.
- Use PVC for AC power cable to up walls but flexible conduit on roof
top open areas and bending points shall be used
- Use proper terminal lug and bolt sizes at where needed. (Note:
Check the ACDB is with cable gland at cable entrance unless new is
to be used)

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 AC Power Connection Implementation
3. Identify the ACDB type (MAFI 0-Share
or 1-Share)

4. Put the manual switch to OFF 5. Untighten plastic bolts at all corners of the
position and turn it OFF all breakers ACDB and then remove the cover safely

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 AC Power Connection Implementation
6. Connect 1*16mm2 YG grounding cable at both ends of ACDB and equipment busbars (Also use 1*16mm2 for
ACDB stand grounding)

Equipment
Bus bar
Note: Connect 1*25mm2 YG grounding at both ends of Rectifier and equipment bus bars

7. Connect AC power cable at both ends of Energy

Meter and ACDB input (ACDB I/P:N, L1,L2,L3)

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 AC Power Connection Implementation
Remarks:
Use cable to cable connector at the EEU energy meter side and keep cables color coding uniform at all termination points (Use
L1-Yellow, L2-Red, L3-Black, N- Blue at sides of Energy Meter, ATS, ACDB input and rectifier input).
Note: If purchased cable’s color doesn’t match with the proposed one, use appropriate heat shrink tubes to do so. Always use
the smallest core size of AC power cable for neutral connection.

8. Connect AC power cable at both ends of ACDB output and Rectifier

Vertiv Rect. ENETEK Rect.

From ACDB
From ACDB to Rectifier From ACDB
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 AC Power Connection Implementation
Remarks:
Minimum bending radius of the cables should 8 times of their overall radius or 12 times of individual cable
diameters
9. Make sure that all the connections are tighten well, all the breakers are in OFF position including
rectifier main input CB and then, switch ON the energy meter breakers
10. Measure the voltage readings of incoming supply at input ACDB (Terminal 1-4)

The cable color code used here is not

correct and used to show the voltage
measurement points only
Measure (Note: T1>>N, T2>>L1, T3>>L2, T4>>L3)
1. L1-N, L2-N, L3-N (Single Phase: Nominal Voltage 220V)
2. L1-L2, L2-L3, L1-L3 (Three Phase : Nominal Voltage 380V)

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 AC Power Connection Implementation

10. Turn OFF back the energy meter breakers and then, switch ON ACDB Manual
Switch (No need to cover it at this step and plier can be used carefully but the
actual position looks like as shown below)

ON Position

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 AC Power Connection Implementation

10. Turn ON back the energy meter

11. Turn ON Load and Rectifier Breakers labelled on cover as “LOAD BREAKER” and
“RECTIFIER” respectively.

Remark: ACDB breaker arrangement

for MAFI 1-Share and 0-Share are
different as already mentioned

Load CB

CB of Rectifier

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 AC Power Connection Implementation

12. Measure the voltage readings at output terminal of labeled as “Rectifier” within ACDB
Case 1: MAFI 1-Share ACDB (Terminal 9-12) (T9-L1, T10-L2, T11-L3, T12-N)
Case 2: MAFI 0-Share ACDB (Terminal 5-8)  (T5-L1, T6-L2, T7-L3, T8-N)

The cable color code used here is not

correct and used to show the voltage
measurement points only
Measure
1. L1-N, L2-N, L3-N (Single Phase: Nominal Voltage 220V)
2. L1-L2, L2-L3, L1-L3 (Three Phase : Nominal Voltage 380V)

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 AC Power Connection Implementation

13. Measure the voltage readings at rectifier main CB input (If at step 12, it is Okay)

The cable color code used here is not

correct and used to show the voltage
measurement points only
Measure
1. L1-N, L2-N, L3-N (Single Phase: Nominal Voltage 220V)
2. L1-L2, L2-L3, L1-L3 (Three Phase : Nominal Voltage 380V)

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 AC Power Connection Implementation

14. Now turn OFF back all the breakers including energy meter
breakers and back the ACDB cover and tighten it correctly

15. Now all the breakers starting from energy meter to

rectifier input main CB can be turned ON step by step
16. Finally, check all the rectifiers are working correctly
17. COMPLETED !

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 THANK YOU !

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