PARTS MANUAL

PUB NO. 1731

SERIAL NUMBER 490054

MODEL SV-11-H-30 SCALER WITH:

CUMMINS QSB4.5 160HP TIER 3 DIESEL ENGINE
FULL REVERSING POWERSHIFT TRANSMISSION
HEAVY DUTY KESSLER AXLES WITH SAHR EMERGENCY BRAKE
SAE ROPS/FOPS CAB WITH LEXGUARD WINDOW PROTECTION
ANSUL FIRE SUPPRESSION SYSTEM OPTION
ATLAS COPCO SB-302 HAMMER OPTION
SPRAY WATER SYSTEM
PUSH BLADE OPTION

© 2014 All rights reserved.

 SERIAL NUMBERS
for
Machine 490054

Manufacturer / Component Model Number Serial Number

Cummins Diesel Engine QSB4.5 73656146

Dana-Clark Transmission 13.7HR32460-638 TBEA008950

Indiana Heat Transfer Corp. 200-CAC1316R1 WO99707

Radiator

Kessler Front Axle 72.7392.3 531120

Kessler Rear Axle 72.7393.3B 531164

Eaton Pump “A” RH 4219K01583B 140326RC2010

Eaton Pump “B” LH 4219K01584B 120707RC2003

Lincoln Lube Pump P203-8XNBQ-1K6-24-1 094824C

Kaydon Rot. Bearing 14826-001 M-78-1G3

Helac 25772 599366

PLEASE HAVE UNIT AND COMPONENT SERIAL NUMBERS WHEN ORDERING

SERIAL NUMBERS
 INTRODUCTION

IMPORTANT NOTE TO THE USER: The electronic copy of this manual has been prepared using the software
Adobe® Acrobat® (pdf format). The user is encouraged to become familiar with the features of Adobe Acrobat
Reader to facilitate navigating the manual electronically. The electronic manual has incorporated such features
as bookmarks, hypertext links, text search capabilities, etc to enable the user to quickly locate the desired
information. Hypertext links allow the reader to click on the text and go to the desired location. Navigating the
document is made easier by opening the bookmarks and thumbnails option. Using text search allows the user to
quickly locate instances in the manual for a word or phrase.

The Original Equipment Manufacturer (OEM) manuals for certain components are located in the Appendix section
of the Operation and Maintenance Manual. In addition to the hard copies, your electronic copy contains pdf
format copies. To access the pdf copies, select “Appendix” in the bookmarks. A window (“attachments”) will
open displaying the available manuals. If the component you are looking for is not on the list, that manufacturer
only offers a hard copy and an electronic copy is not available.

The parts manual is presented in functional groups (i.e. Drive Train, Cab, Boom, etc.). Refer to the Table of
Contents for an overview of how this manual is structured.

The following pages provide an explanation of how to use this manual.

When ordering replacement parts for your equipment, provide the following information:

1. Model Number.

2. Serial Number.

3. Part Number.

4. Part Name.

5. Index Number.

6. Any information provided in remarks column.

7. Quantity required.

8. Address to which parts are to be delivered.

9. Method of shipment.
Refer to the Group Name to identify the section required for parts identification. At the beginning of that section
will be an index of the subgroups (i.e. Boom Lift Cylinder, Boom Assembly, etc.) within that section.

Group
Name

Subgroup
name
The blue text
indicates a
hypertext link.
Selecting the
blue text with Page
the computer Numbers
mouse will take
the user to the
page.
Once the part subgroup is identified, go to that page number for an illustration and parts listing. The parts
identified in the illustration correspond with the Index Number column of the parts listing.

Illustration
Visual
depiction of
the parts. Item Numbers
Figure and
parts list
corresponding
index numbers

Special notes
such as torque values,
maintenance
instructions, etc.

Figure Title
Blue text indicates hypertext link. Selecting the blue text with the
computer mouse will take the user to the corresponding parts list.
While the appearance of the parts list may vary from one group to another, the information contained provides the
user the necessary information to order parts. This information normally contained in the parts list is; the index
number (corresponds to the figure), name of the part, the part number, brief description of the part, quantify
required for that assembly.

Parts List Title

Blue text indicates hypertext link. Selecting the blue text with the
computer mouse will take the user to the corresponding figure.

Nomenclature
Part Name

Item Numbers
Figure and
parts list
corresponding
index numbers

Quantity
Quantity per
next higher
assembly References are provided if
an item has repair parts that
are identified in another
Part Numbers figure and parts list.
Identifying part Selecting the blue text with
number the computer mouse will
take the user to the
corresponding figure.
The part number for this
assembly is listed under the
next higher assembly.
Selecting the blue text with
the computer mouse will
take the user to the
corresponding figure.
 TABLE OF CONTENTS
GROUP PART NO. DESCRIPTION

ENGINE END 710255 FRAME

FRAME 710403 TANK, FUEL, 80 GAL
710456 TANK, HYD, 60 GAL
710689 COVER, ENGINE END
710469 MOVING ASSEMBLY

BOOM END 712030 BOOM END FRAME

FRAME 712072 BOOM END COVERS
710455 SWING LOCK
712369 COUNTER WEIGHT

DRIVE TRAIN 712518 ENGINE & TRANSMISSION

712725 COOLING SYSTEM
710793 DRIVESHAFT
712359 AIR CLEANER
710471 AXLE, KESSLER
710641 EXHAUST

CAB 712402 CAB, W/ RISER

712395 RISER,12"

BOOM 712270 BOOM

712222 HAMMER
712182 YOKE ASSEMBLY

HYDRAULIC 712398 CAB

712539 ENGINE END HYDRAULICS INSTALL
712745 HOSE KIT, CAB
712397 HOSE KIT, BULK
710519 HOSE KIT, BOOM
- HOSE KIT, ENGINE END

ELECTRICAL 712427 ELECTRICAL

712491 LIGHT, LED
707990 STROBE LIGHT
712593 SPOT LIGHT OPTION

OPTIONS 710171 PUSH BLADE, 8'

711511 FIRE SUPPRESSION
712392 FINAL FINISH
710541 WHEEL/TIRE ASSEMBLY
710534 LUBRICATION SYSTEM
712629 WATER SPRAY OPTION
709777 CAB LIGHTING
712394 DOOR LINKAGE
711360 WINDOW GUARD OPTION
711507 CAMERA KIT OPTION
 PARTS MANUAL
FUEL TANK INSTALLATION

FUEL TANK INSTALLATION

710403
GROUP NAME PAGE NUMBER

FUEL TANK INSTALLATION (PART NO. 710403, REV. G) ................................................................................ 2

PAGE 1
PARTS MANUAL
FUEL TANK INSTALLATION

Note:
1. Items 22-25 Not Shown.

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 1 OF 5).

PAGE 2
 PARTS MANUAL
FUEL TANK INSTALLATION

38

B B

See Section B on
Sheet 4 See Section C on
Sheet 5

See Side View on

Sheet 3

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 2 OF 5).

PAGE 3
PARTS MANUAL
FUEL TANK INSTALLATION

Side View
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 3 OF 5).

PAGE 4
 PARTS MANUAL
FUEL TANK INSTALLATION

Section B
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 4 OF 5).

PAGE 5
PARTS MANUAL
FUEL TANK INSTALLATION

Section C
(From Sheet 2)

FIGURE FOR FUEL TANK INSTALLATION (PART NO. 710403) (SHEET 5 OF 5).

PAGE 6
 PARTS MANUAL
FUEL TANK INSTALLATION

PARTS LIST FOR FUEL TANK INSTALLATION (PART NO. 710403).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L
1 1 EA 710402 WELDMENT, FUEL TANK SV-11 - FAB STL
2 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD - STL
FITTING, 3/8 M-NPTX3/8HOSE
3 1 EA 702985 0606BAPMSTRXXBR - Brass
BARB
4 2 EA 703644 FTG, BARB, 90~ ELBOW 0608BAPM90EXXBR - BRASS
5 2 EA 700368 FTG, PIPE, NPTF, MALE 3232BAPMSTRXXST - ASTM A36
RA9516-
6 1 EA 710416 SENDER, FUEL 16" COML
ISS
7 1 EA 710419 PLATE, FUEL TANK STRAP .25 X 14.46 X 51.81 - ASTM A36
8 12 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
9 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
10 12 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2/2013 - GR 8
11 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
12 1 EA 711301 ELBOW, PIPE, 45 3232PFPF45EXXST - STL
13 1 EA 711292 STRAINER, FUEL - - COML
14 1 EA 703643 FTG,ADAPTER,ELBOW BAPM060690EXXBR - Brass
15 1 EA UV007892 CAP, FUEL 2.00 NPT - COML
16 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
17 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
18 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8
19 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
20 4 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
21 4 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
22 8 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA - SST
23 2 EA 34644 CLAMP, WORM DRIVE, #32 2.313 - 3.250 DIA - SST
24 25 FT 708368 FUEL LINE 3/8" - COML
CUT TO
25 1 FT 710744 FUEL HOSE 2" ID X 12.00" COML
LENGTH
26 - - - NOT USED - - -
27 - - - NOT USED - - -
28 20 EA PWWA050XXXXXXMC WASHER, TYPE A WIDE 1/2" - MIL-CARB
29 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
PLATE, FUEL TANK GUARD
30 1 EA 712094 0.25 X 22.07 X 39.00 - ASTM A36
MID
PLATE, FUEL TANK MNT
31 1 EA 712081 0.25 X 18.41 X 37.00 - ASTM A36
FRONT
32 1 EA 712093 PLATE, FUEL TANK SPACER 0.75 X 1.50 X 8.00 - ASTM A36
33 8 EA HHCS050130200Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.00 - GR 8
CUT TO
34 1 FT 711480 FUEL HOSE 2" ID X 12.00" COML
LENGTH
35 1 EA 402602 BREATHER, JOHN DEERE 3/8 NPT - COML
36 2 EA 702774 FTG., FUEL, BARBED - - COML
37 2 EA 702775 WASHER, SEALING - - COML
38 1 EA 711810 FITTING, ELBOW, 45 DEG 3232PFPM45EXXST - GALV

PAGE 7
PARTS MANUAL
FUEL TANK INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 8
 PARTS MANUAL
HYDRAULIC TANK INSTALLATION

HYDRAULIC TANK INSTALLATION

710456
GROUP NAME PAGE NUMBER

HYDRAULIC TANK INSTALLATION (PART NO. 710456, REV. D)................................................................... 2

PAGE 1
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 710456) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
HYDRAULIC TANK INSTALLATION

Bottom View

FIGURE FOR HYDRAULIC TANK INSTALLATION (PART NO. 710456) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
HYDRAULIC TANK INSTALLATION

PARTS LIST FOR HYDRAULIC TANK INSTALLATION (PART NO. 710456)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710457 WELD, TANK, HYDRAULIC SV-11 FAB STL
2 1 EA 700235 FTG,CONNECTOR,LONG,STR, 1212JMOMSTRLGST STL
THR
3 1 EA 401983 FTG,PLUG,MAGNETIC 1.00 NPT, SQHD STL
4 1 EA 712473 FTG, UNION, STRAIGHT, MALE 3232OMOMSTRXXST STL
5 2 EA 700147 FTG,ADAPTOR 1216JMOMSTRXXST STL
6 2 EA 700224 FTG, STR 0808JMOMSTRXXST STL
7 2 EA 700239 FTG, STR 0608JMOMSTRXXST STL
8 2 EA 701015 FTG, FLANGE, STRAIGHT STL
9 1 EA 401929 WELD, COVER, HYD OIL COML
10 1 EA 401935 GASKET, OIL TANK .06 X 12.00 X 18.00 GORE-TEX
11 1 EA 404640 SENDER, OIL LEVEL, 2" NPT COML
HYD/ELECT.
12 1 EA 49530 CAP, RESERVOIR FILLER, BREATHER COML
13 1 EA 35502 VALVE, CHECK 1/2" NPT COML
14 1 EA 701128 FTG,ELBOW 1212PFPM90EXXST STL
15 1 EA 34290 FTG, REDUCER 0812PMPMSTRXXST STL
16 1 EA 404355 PLUG, PIPE, 3/4 NPT HD 12P, LENZ COML
17 1 EA 404356 MAGNET 30.6" LONG COML
18 1 EA 402422 GAUGE, LEVEL, TEMP 50-300 DEGREES COML
19 14 EA PWRB050XXXXXXSS WASHER, PLAIN, REG 1/2 NOM, TYPE B SST
20 14 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
21 8 EA LNUT06311XXXXZ8 NUT, HEX SLFLKG 5/8/2011 GR 8
22 16 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8 MIL CARB
23 6 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 GR 8
24 2 EA HHCS063110225Z8 CAPSCREW, HEX HEAD 5/8-11 X 2.25 GR 8
25 1 EA 401939 GUARD, OIL TANK .38 X 10.00 X 21.82 ASTM A36
26 4 EA UV602657 HOSE CLAMP T-BOLT BAND COML
27 1 EA UV401884 HOSE, SUCTION 2" I.D. X 29" COML
28 1 EA UV401443 HOSE, SUCTION 2" I.D. X 38" COML
29 2 EA 13461 KIT, Ø2.00" SPLIT FLANGE STL
30 1 EA 703177 FTG, ELBOW, STR, THREAD 3232JMOM90EXXST STL
31 1 EA 710928 ADAPTER, EXTENSION 3232OFOFSTRXXST ASTM A36
#320ORB
32 1 EA 706618 FTG, STRAIGHT, BARB 3232BAJSSTRXXST COML
33 1 EA 700408 FTG, ELBOW, STR, THRD 1216JMOM90EXXST STL

PAGE 4
 PARTS MANUAL
ENGINE END COVER INSTALLATION

ENGINE END COVER INSTALLATION

710689
GROUP NAME PAGE NUMBER

ENGINE END COVER INSTALLATION (PART NO. 710689, REV. E) ................................................................ 2

HOOD CENTER SECTION ASSEMBLY (PART NO. 710756, REV. B) ............................................................... 7

PAGE 1
PARTS MANUAL
ENGINE END COVER INSTALLATION

NOTE:

1. LOCATE AND DRILL HOLES FOR ITEMS 10, 12, 39, 40, 41, 42.

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 1 OF 4).

PAGE 2
 PARTS MANUAL
ENGINE END COVER INSTALLATION

SEE SECTION A ON SEE SECTION B ON

SHEET 3 SHEET 3

SEE SECTION C ON
SHEET 4

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION A
(FROM SHEET 2)

SECTION B
(FROM SHEET 2)

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 3 OF 4).

PAGE 4
 PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION C
(FROM SHEET 2)

FIGURE FOR ENGINE END COVER INSTALLATION (PART NO. 710689) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ASSY, HOOD CENTER SECTION
[See HOOD CENTER SECTION
1 1 EA 710756 - - STL
ASSEMBLY (PART NO. 710756) for
repair parts.]
2 1 EA 710797 PL, COVERS SIDE RAIL LH 0.19 X 16.84 X 60.04 - ASTM A36
3 1 EA 710739 WLDMNT, HOOD, REAR - - FAB STL
4 1 EA 710812 WLDMT, COVER FRONT - - STL
5 1 710800 WLDMT, COVER SIDE RAIL RH - - -
6 1 A 711896 WELD, COVER - - FAB STL
7 1 710722 WELD, DOOR, REAR HOOD - - -
8 1 710785 WLDMNT, DOOR LH WLDMNT, DOOR LH - -
9 4 EA 400707 PIN, SHEET METAL A - ASTM A36
10 4 EA 90 648 103 HANDLE ASSIST - COML
11 3 EA 90 306 001 LATCH DOOR - COML
12 4 EA 400674 LATCH, LEVER ASSISTED - - COML
13 1 EA 706297 LATCH, COMPRESSION - - COML
14 1 EA 710795 HINGE, CONTINUOUS - - 304SS
15 2 EA 710709 PLATE, COVER, JCT BOX .19 X 10.88 X 20.00 - ASTM A36
16 1 EA 711685 PLATE, VALVE ACCESS COVER 15.00 X 17.25 X 0.25 - ASTM A36
17 1 EA 711868 PLATE, COVER, VALVE ACCESS 0.25 X 6.00 X 21.27 - ASTM A36
18 4 EA 710818 PLATE, HOOD LINKAGE 0.31 X 3.80 X 9.75 - ASTM A36
19 4 EA 401092 - - - -
20 5 EA 401093 - - - -
21 38 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
23 14 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8
24 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
25 28 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
26 44 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
27 28 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
28 8 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
29 55 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
30 39 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
31 16 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
32 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
302 SS, 1.110 DIA,
33 3 EA 710949 SPRING, TORSION, RH WOUND - 302SS
90º ANGLE
SPRING, TORSION 90, LH 302 SS, 1.110 DIA,
34 1 EA 710945 - 302 SS
WOUND 90º ANGLE
35 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
SHOULDER SCREW, HEX 0.62 -
36 4 EA SHSS075XX0063ST 0.75 X 0.063 STL
SOCKET 11UNC

PAGE 6
 PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR ENGINE END COVER INSTALLATION (PART NO. 710689) - Continued

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

SHOULDER SCREW, HEX
37 4 EA SHSS075XX0125ST 0.75 X 1.25 - STL
SOCKET
38 8 EA HNUT06311XXXXZ8 NUT, HEX 5/8/2011 - GR 8
39 1 EA 712333 SHEET COVER 0.12 X 41.00 X 25.88 - A1011
40 1 EA 712334 SHEET, COVER 0.12 X 19.35 X 32.29 - A1011
41 1 EA 712335 SHEET, COVER 0.12 X 19.20 X 38.04 - A1011
42 1 EA 712336 SHEET, COVER 0.12 X 17.15 X 22.93 - A1011

PAGE 7
PARTS MANUAL
ENGINE END COVER INSTALLATION

SEE SECTION B ON
SHEET 2

SEE SECTION A ON
SHEET 2

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 1 OF 2).

PAGE 8
 PARTS MANUAL
ENGINE END COVER INSTALLATION

SECTION A
FROM SHEET 1

SECTION B
FROM SHEET 1

FIGURE FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756) (SHEET 2 OF 2).

PAGE 9
PARTS MANUAL
ENGINE END COVER INSTALLATION

PARTS LIST FOR HOOD CENTER SECTION ASSEMBLY (PART NO. 710756)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710754 WELD, FLIP UP DOOR, LH - - FAB STL
2 3 EA 710755 WELD, FLIP UP DOOR - - FAB STL
3 1 EA 710750 WELD, HOOD CENTER BEAM - - FAB STL
4 40 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
5 20 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
6 20 EA HNUT03816XXXXZ8 NUT, HEX 3/8/2016 - GR 8

The Next Higher Assembly is ENGINE END COVER INSTALLATION (PART NO. 710689).

PAGE 10
 PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

MOVING ASSEMBLY INSTALLATION

710469
GROUP NAME PAGE NUMBER

MOVING ASSEMBLY INSTALLATION (PART NO. 710469, REV. D) ............................................................... 2

STEERING CYLINDER (PART NO. 402203, REV. B) ........................................................................................... 7

PAGE 1
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

SEE SECTION D-D

ON SHEET 3

SEE SECTION A-A

ON SHEET 2

SEE SECTION C-C

ON SHEET 3

SEE SECTION B-B

ON SHEET 4

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 1 OF 4).

PAGE 2
 PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

SEE DETAIL K ON
SHEET 3

SEE 4 NOTES ON
SHEET 3
SECTION A-A
(FROM SHEET 1)

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

NOTES (FROM SHEET 3)

DETAIL K
(FROM SHEET 2)

SECTION D-D
(FROM SHEET 1)
SECTION C-C
(FROM SHEET 2)
TYPICAL BOTH
CYLINDERS

NOTE: INSTALL SEALS (5) WITH THE LIP AWAY FROM THE BEARINGS.
SEALS ARE TO KEEP DIRT OUT, AND ALLOW GREASE TO SEEP THROUGH.
PLACING SEALS THE OPPOSITE WAY WILL CAUSE THEM TO BE FORCED OUT
WHEN GREASING WITH PRESSURE GUN.

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 3 OF 4).

PAGE 4
 PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON STEERING CYLINDER.

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH
SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400FT-LBS.

SECTION B-B
(FROM SHEET 1)

FIGURE FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 400091 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
2 1 EA 400092 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM A36
ASTM A331
3 1 EA 400093 BUSHING, MOVING ASSY Ø4.38 X 3.25 - GRADE
8620
4 4 EA 400096 BEARING, TAPERED, CUP Ø6.00 ID X 1.19 WIDE - STL
5 2 EA 400995 SEAL - - COML
6 2 EA 401044 SHIM 0.005 SHIM 0.005 - STEEL
7 2 EA 401045 SHIM 0.007 SHIM 0.007 - STEEL
8 2 EA 401046 SHIM 0.020 SHIM 0.020 - STEEL
ARTICULA ASTM A331
BUSHING, THRUST SV26 Ø5.00 O.D. X Ø3.50
9 1 EA 708191 TION GRADE
ARTICULATION JOINT I.D. X 1.25
JOINT 8620
BUSHING, SPACER SV26 Ø4.25 O.D. X Ø3.50
10 3 EA 708192 - SEE NOTE
ARTICULATION JOINT I.D. X 1.88
ASTM A331
11 1 EA 710472 BUSHING, MOVING ASSY THRUST BUSHING - GRADE
8620
12 2 EA 710473 PIN, MOVING ASSY Ø7.00 X 10.19 - SEE NOTE
13 1 EA 710500 PLATE, RETAINER, THRUST MOVING ASSY - ASTM A36
14 10 EA SHCS063110375ST CAPSCR, SOC HEAD 5/8-11UNC X 3.75 - STL
15 15 EA SHCS050130175ST CAPSCR, SOC HEAD 1/2-13UNC X 1.75 - STL
16 1 EA HHCS075100450Z8 CAPSCREW, HEX HEAD 3/4-10 X 4.50 - GR 8
17 9 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
HOSE
18 1 EA 402909 POLY, PROTECTION 1.00 X 7.12 X 21.11 POLY 810
&CABLE
CYL, STEERING [See
19 2 EA 402203 STEERING CYLINDER (PART - - COML
NO. 402203) for repair parts.]
20 4 EA 401598 PIN,STEER CYL 1.75 DIA - 4150 HR
21 8 EA 401591 BUSHING, TAPERED Ø1.75 ETD-150
22 4 EA HHCS075100700Z8 CAPSCREW,HEX HEAD 3/4-10 X 7.00 - SAE GR 8
23 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4"-10 - GR 8
24 2 EA 700079 FTG, GREASE 1/8-27NPT STL
25 4 EA 404886 FTG, GREASE 1/4-27NPT STL
26 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
27 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD 1/2-13 X 2.50 - GR 8
28 4 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC - GR 8
29 NOT USED
30 4 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
31 - - - NOT USED - - -
FTG, HYD, 90 DEG STREET
32 2 EA 701289 0402PFPM90EXXST - STL
ELBOW
(CONTINUED ON NEXT PAGE)

PAGE 6
 PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

PARTS LIST FOR MOVING ASSEMBLY INSTALLATION (PART NO. 710469) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

33 4 EA 700273 FTG,CONNECTOR, STR 0604JMPMSTRXXST - STL
34 - - - NOT USED - - -
35 10 FT 401604 SPIRAL WRAP - - COML
36 25 FT 401833 HOSE, GREASE FILLED - - COML
37 2 EA 401003 ASSY, HOSE - - COML
38 4 EA 400095 BEARING, TAPERED, CONE Ø3.50 ID X 1.43 WIDE - STL
39 1 EA 711520 COVER, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
40 1 EA 711522 CAP, MOVING ASSY Ø9.00 X 1.00 - ASTM 1018
Ø3.50 SHAFT x Ø4.50
41 2 EA 711521 SEAL, RADIAL SHAFT - -
BORE x 0.44 W
42 1 EA 712054 BAR, ROLER GUIDE Ø0.75 X 26.50 - 1018 CR
Polyethylene
43 5 EA 401430 POLY, ROLLER Ø1.56 X 4.00 -
Cross-Linked
Polyethylene
44 1 EA 712055 POLY, ROLLER Ø1.56 X 2.25 -
Cross-Linked
45 2 EA 700805 PIN, COTTER .187 X 1.50 - STL

PAGE 7
 PARTS MANUAL
MOVING ASSEMBLY INSTALLATION

1
1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

1 2 EA 402482 BEARING, SPHERICAL
2 1 EA 402418 SEAL KIT, CYLINDER

The Next Higher Assembly is MOVING ASSEMBLY INSTALLATION (PART NO. 710469).

FIGURE AND PARTS LIST FOR STEERING CYLINDER (PART NO. 402203).

PAGE 8
 PARTS MANUAL
BOOM END COVERS INSTALLATION

BOOM END COVERS INSTALLATION

712072
GROUP NAME PAGE NUMBER

BOOM END COVERS INSTALLATION (PART NO. 712072, REV. A) ................................................................ 2

PAGE 1
PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
BOOM END COVERS INSTALLATION

FIGURE FOR BOOM END COVERS INSTALLATION (PART NO. 712072) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
BOOM END COVERS INSTALLATION

PARTS LIST FOR BOOM END COVERS INSTALLATION (PART NO. 712072).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 3 EA 710761 WELD, COVER FRONT FRAME - FAB, STL
2 1 EA 712068 COVER ASSY, FRONT FRAME - - FAB STL
3 1 EA 712070 COVER ASSY, FRONT FRAME - - FAB STL
4 1 EA 712061 COVER, LIGHT, LH - - FAB STL
5 1 EA 712062 COVER, LIGHT, RH - - FAB STL
6 2 EA 712071 COVER, FRONT FRAME 0.25 X 14.00 X 17.50 - ASTM A36
7 20 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
8 20 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW ½” - MIL CARB
9 4 EA HHCS038240075Z8 CAPSCREW, HEX HEAD 3/8-24 x 3/4" - GR 8
10 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
CAPSCREW, SOCKET FLAT
11 8 EA SFCS050130100Z8 1/2-13 UNC X 1.00 - STL
COUNTERSUNK HEAD

PAGE 4
 PARTS MANUAL
SWING LOCK INSTALLATION

SWING LOCK INSTALLATION

710455
GROUP NAME PAGE NUMBER

SWING LOCK INSTALLATION (PART NO. 710455, REV A) .............................................................................. 2

PAGE 1
PARTS MANUAL
SWING LOCK INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710454 PLATE, SWING LOCK ASTM A572
2 2 EA 402483 PIN, HITCH FAB STL

FIGURE AND PARTS LIST FOR SWING LOCK INSTALLATION (PART NO. 710455)

PAGE 2
 PARTS MANUAL
COUNTER WEIGHT INSTALLATION

COUNTER WEIGHT INSTALLATION

712369
GROUP NAME PAGE NUMBER

COUNTER WEIGHT INSTALLATION (PART NO. 712369, REV A).................................................................... 2

PAGE 1
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
COUNTER WEIGHT INSTALLATION

FIGURE FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
COUNTER WEIGHT INSTALLATION

PARTS LIST FOR COUNTER WEIGHT INSTALLATION (PART NO. 712369).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 10 EA 711561 PLATE, BOOM END FRAME 1.00 X 12.00 X 32.00 - ASTM A36
2 8 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 REG - MIL CARB
3 4 EA HHCS100081000Z8 CAPSCREW, HEXHD 1-8 UNC X 10.00 - GR8
4 4 EA LNUT10008XXXXZ8 NUT, HEX SLFLKG 1-8 UNC - GR 8

PAGE 4
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

ENGINE AND TRANSMISSION

INSTALLATION
712518
GROUP NAME PAGE NUMBER

ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518, REV. B) ..................................... 2

TIER 3 DIESEL ENGINE (PART NO. 710442, REV. -) ................................................................................. 13
TRANSMISSION WITH YOKES (PART NO. 404712, REV. A)................................................................... 14
TRANSMISSION (PART NO. 401845, REV. -) .............................................................................................. 16

PAGE 1
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See View A on
Sheet 2

See Section B
on Sheet 3

See Section D
on Sheet 4

See View F on
Sheet 6

See View G on
Sheet 5

See View K on
Sheet 5

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 1 OF 9).

PAGE 2
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

H H
See View H on
Sheet 5

VIEW A
(From Sheet 1)

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 2 OF 9).

PAGE 3
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION B
(From Sheet 1)

ENGINE MOUNT

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 3 OF 9).

PAGE 4
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

SECTION D
(From Sheet 1)

1. REMOVE ALL BURRS FROM FLYWHEEL MOUNTING FACE AND NOSE PILOT BORE. CLEAN DRIVE PLATE SURFACE
WITH SOLVENT.

2. CHECK ENGINE FLYWHEEL AND HOUSING FOR CONFORMANCE TO STANDARD SAE 3-SAE J-927 J-1033 TOLERANCE
SPECIFICATIONS FOR PILOT BORE SIZE. PILOT BORE RUNOUT AND MOUNTING FACE FLATNESS. MEASURE AND
RECORD ENGINE CRANKSHAFT END PLAY.

3. INSTALL TWO 3.50 (88.9) LONG TRANSMISSION TO FLYWHEEL HOUSING GUIDE STUDS IN THE ENGINE FLYWHEEL
HOUSING AS SHOWN. ROTATE THE ENGINE FLYWHEEL TO ALIGN A DRIVE PLATE MOUNTING SCREW HOLE WITH
THE FLYWHEEL HOUSING ACCESS HOLE.

4. LOCATE TRANSMISSION ON FLYWHEEL HOUSING ALIGNING DRIVE PLATE TO FLYWHEEL AND TRANSMISSION TO
FLYWHEEL HOUSING.

5. INSTALL TRANSMISSION TO FLYWHEEL HOUSING SCREWS. TIGHTEN SCREWS TO SPECIFIED TORQUE. REMOVE
TRANSMISSION TO ENGINE GUIDE STUDS. INSTALL REMAINING SCREWS AND TIGHTEN TO SPECIFIED TORQUE.

6. INSTALL DRIVE PLATE ATTACHING SCREW AND WASHER. SNUG SCREW BUT DO NOT TIGHTEN. SOME ENGINE
FLYWHEEEL HOUSINGS HAVE A HOLE LOCATED ON THE FLYWHEEL HOUSING CIRCUMFERANCE IN LINE WITH
THE DRIVE PLATE SCREW ACCESS HOLE. A SCREWDRIVER OR PRY BAR USED TO HOLD THE DRIVE PLATE
AGAINST THE FLYWHEEL WILL FACILITATE INSTALLATION OF THE DRIVE PLATE SCREW. ROTATE THE ENGINE
FLYWHEEL AND INSTALL THE REMAINING SEVEN DRIVE PLATE SCREWS TO THE FLYWHEEL. SNUG SCREWS BUT
DO NOT TIGHTEN. AFTER ALL EIGHT SCREWS ARE INSTALLED TORQUE EACH ONE 25-30 FT-LBS (33.9-40.6 N.m).
THIS WILL REQUIRE TORQUING EACH SCREW AND ROTATING THE ENGINE FLYWHEEL UNTIL THE FULL AMOUNT
OF EIGHT SCREWS HAVE BEEN TIGHTENED.

7. MEASURE ENGINE CRANKSHAFT END PLAY AFTER TRANSMISSION HAS BEEN COMPLETELY INSTALLED ON
ENGINE FLYWHEEL. THIS VALUE MUST BE WITHIN .001 (.025) OF THE END PLAY RECORDED IN STEP #2.

8. THE PERMISSABLE ENGINE CRANKSHAFT END PLAY TOLERANCE FOR THE CUMMINS ENGINE (710442) IS 0.005-
0.010.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 4 OF 9).

PAGE 5
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

VIEW G
(From Sheet 1)

VIEW K
VIEW H (From Sheet 2) (From Sheet 1)
FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 5 OF 9).

PAGE 6
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

J J

VIEW F
(From Sheet 1)

VIEW J (From this Sheet, Above)

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 6 OF 9).

PAGE 7
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

37

46

38

Fitting w/
orifice
called out
on cooling
package.

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 7 OF 9).

PAGE 8
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

40

39

40

43

See Note 3, This

Sheet 44

41
43

Oil Out

Oil In

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 8 OF 9).

PAGE 9
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

See Note 1 on Sheet 8

45

See Note 2 on Sheet 8

45

Serpentine Belt Configuration

FIGURE FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) (SHEET 9 OF 9).

PAGE 10
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 710442 ENGINE,DIESEL, CUMMINS, TIER QSB 4.5 160HP,
3 CUMMINS
[See TIER 3 DIESEL ENGINE
(PART NO. 710442) for repair parts.] COML
2 1 EA UV404712 TRANSMISSION, W/BRAKE [See ALTERED TO 6C
TRANSMISSION WITH YOKES YOKES
(PART NO. 404712) for repair parts.] COML
3 1 EA 710503 WELD,MOUNT,TRANS - STL
4 1 EA 708832 DIPSTICK,TRANSMISSION - STL
5 2 EA 710502 PLATE,MOUNT,FRAME ENGINE END STL
SEND FULL SIZE
6 1 EA 402478 CHART,ENG END PLAY PRINT -
7 10 EA HHCSM1015005010 FSR,HHCS M10 X 1.50 X 50MM GR10.9
8 2 EA CTSTM1015008088 FSR,STUD,FULL THREAD M10 X 1.50 X 80MM GR8.8
9 2 EA HNUTM10150XXX88 FSR,HNUT M10 X 1.50 GR8.8
MIL-
10 16 EA PWRMM10XXXXXXMC FSR,PWRB M10 NOM, TYPE B CARB
11 4 EA HHCS075100200Z8 FSR,HHCS 3/4-10UNC X 2.00 GR8
MIL-
12 4 EA PWNA075XXXXXXMC FSR,PLAIN WASHER 3/4 NARROW, TYPE A CARB
MIL-
13 9 EA PWNA063XXXXXXMC FSR,PLAIN WASHER 5/8 NARROW, TYPE A CARB
12MJIC-12MOB-
14 1 EA 011552 FTG,TEE 04FNPT STL
15 1 EA 400724 SENDER,TEMPERATURE - COML
16 5 EA 013859 MOUNT,CENTER,BONDED - COML
17 5 EA 013860 WASHER,HEAD - COML
18 5 EA 013861 WASHER,TAIL - COML
19 4 EA HHCS063110400Z8 FSR,HHCS 5/8-11 UNC X 4.00 GR8
20 4 EA HNUT06311XXXXZ8 FSR,HNUT 5/8-11 UNC GR8
21 2 EA HHCS044140175Z8 FSR,HHCS 7/16-14 UNC X 1.75 GR8
22 4 EA HHCS038160100Z8 FSR,HHCS 3/8-16 UNC X 1.00 GR8
23 4 EA 700147 FTG,CONNECTOR 1216JMOMSTRXXST STL
24 3 EA 700220 FTG,ELBOW,45%%D 1212JMJS45EXXST STL
MIL-
25 15 EA PWNA038XXXXXXMC FSR,PLAIN WASHER 3/8 NARROW, TYPE A CARB
26 1 EA 700187 FTG,ELBOW 0808JMJS90EXXST STL
27 1 EA 700300 FTG,ELBOW 1212JMOM90EXXST STL
28 1 EA 700226 FTG,TEE,RUN 1212JMJSTERXXST STL
29 1 EA 700568 FTG,REDUCER 0812JMJFSTRXXST STL
30 1 EA 700350 FTG,CONNECTOR 0812JMOMSTRXXST STL
31 1 EA 700151 FTG,ADAPTER 0402PMPMSTRXXST STL
32 1 EA 700153 FTG,TEE,RUN 0404PFPMTERXXST STL
33 1 EA 712501 TRANDUCER,PRESSURE 0-750 PSI COML
34 8 EA HHCS038240175Z8 FSR,HHCS 3/8-24UNF X 1.75 GR8
35 4 EA HHCSM1015010088 FSR,HHCS M10 X 1.50 X 100MM GR8.8
36 1 EA HHCSM1620008010 FSR,HHCS M16 X 2.00 X 80MM GR10.9
37 1 EA 602864 SWITCH, PRESSURE, OIL 1/4" NPT MALE COML
38 1 EA 702384 FTG, ADAPTER, METRIC 1406MMOFSTRXXST STL

PAGE 11
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518) – (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

39 1 EA 711956 SWITCH, TEMP, COOLANT ½” NPT MALE COML
40 2 EA 701201 FTG, BUSHING, HEX 0812PFPMSTRXXST STL
41 1 EA 707206 FTG, ADAPTER, MALE 1212BAPMSTRXXBR BRASS
42 1 EA 703257 FAN, 12” BLADE - COML
43 2 EA 701721 FITTING, VALVE SHUTOFF VALVE STL
44 1 EA 480570010 FTG, 45 DEG, ELBOW 1212PFPM45EXXST STL
45 2 EA 701231 FTG, PLUG, HEX HD 08XXPMXXPLGHXST STL
46 1 EA 710622 FTG, COUPLING 06040MPFSTRXXST STL
47 1 EA 707391 DIPSTICK, ENGINE - COML
48 2 EA 0902905-0001 CLAMP, VINYL COATED ½” COML
49 1 EA 700770 FTG, ELBOW, SWIVEL, NUT 1616JMJS90EXXST COML
50 1 EA 701222 FTG, ELBOW, MALE 1616JMPM90EXXST COML
51 1 EA 709281 BRACKET, OIL FILTER - STL
52 4 EA 709282 SPACER, BRACKET, OIL -
FILTER STL
53 4 EA HHCSM0812503088 CAPSCREW, HEX HEAD M8-1.25X30MM,GR8.8 GR 8
54 2 EA HHCSM0812505088 CAPSCREW, HEX HEAD M8-1.25X50MM,GR8.8 GR 8
55 6 EA PWRMM08XXXXXXMC WASHER, PLAIN REGULAR M8, NOM, TYPE B MIL CARB
56 1 EA HHCS038160200Z8 CAPSCREW, HEX HEAD .375-16 UNC X 2.00 GR 8
57 1 EA HNUT03816XXXXZ8 NUT, HEX .375-16 UNC GR 8
58 1 EA 707844 SPACER 7/8” OD X ½” ID X ¾” LG STL
59 1 EA 0905794-0051 CORD GRIP ½” COML
60 1 EA 0901402-0001 NUT ½” COML
61 1 EA 0602121-0008 WASHER ½” COML
62 1 EA 701052 FTG, PLUG 12XXJMXXPLGHXST STL
63 1 EA UV402230 ASSY, HOSE 12FJ-12FJ COML
64 1 EA 701237 FTG, ELBOW, MALE 1216JMPM90EXXST STL
65 1 EA 709182 FTG, CONNECTOR, MALE 2210MMJMSTRXXST STL
66 1 EA 702149 FTG, ELBOW, SWIVEL, NUT 1010JMJS45EXXST STL
(AP)
67 1 EA 705570 FTG, REDUCER, TUBE,END 0810JMJFSTRXXST STL
68 1 EA 705573 FITTING, BULKHEAD 0808JMPMBSTXXST STL
69 1 EA 06 840 016 VALVE, BALL ½” NPT COML
70 1 EA 701505 SWITCH, PRESSURE 120 PSI COML

PAGE 12
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TIER 3 DIESEL ENGINE (PART NO. 710442).

NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 710637 TUBE, EXHAUST OUTLET - -
2 1 EA 710036 FUEL FILTER - -
3 1 EA 702509 FUEL FILTER - -
4 1 EA 709579 FILTER BRACKET - -
5 1 EA 710057 FILTER GASKET - -
6 1 EA 710164 FUEL FILTER HEAD - -
7 1 EA 703030 FUEL FILTER HEAD - -
8 1 EA 710293 FILTER HEAD ADAPTER - -
9 1 EA 703031 FILTER HEAD ADAPTER - -
10 1 EA 710735 OIL FILTER CART - -
11 2 EA 700554 METRIC CAPSCREWS - -
12 1 EA 703943 METRIC CAPSCREW - -
13 3 EA 710117 PLUG, THREADED - -
14 2 EA 50 031 030-04 O-RING SEAL - -
15 4 EA 710294 BANJO SCREW - -
16 6 EA 702775 SEALING WASHER - -
17 2 EA 710727 FLEXIBLE HOSE - -
18 1 EA 710728 CONNECTOR, MALE - -
19 1 EA 710729 FLEXIBLE HOSE - -
20 1 EA 710733 CONNECTOR, MALE - -
21 1 EA 710734 FLEXIBLE HOSE - -
22 2 EA 702941 BANJO SCREW - -
23 2 EA 702943 BANJO CONNECTOR - -
24 1 EA 710736 WIRING HARNESS - -
25 4 EA 702942 SEALING WASHER - -
26 1 EA 710737 FAN PILOT SPACER - -
27 1 EA 700549 CLAMP, V BAND - -
28 4 EA 50933 HUMP HOSE - -
29 8 EA 50934 CLAMP, SPRING HOSE - -
30 1 EA 707935 STARTER - -
31 1 EA 703961 BELT - -

The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

PAGE 13
PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

FIGURE FOR TRANSMISSION WITH YOKES (PART NO. 404712).

PAGE 14
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

PARTS LIST FOR TRANSMISSION WITH YOKES (PART NO. 404712).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

Transmission, With Brake [See
TRANSMISSION (PART NO.
1 1 EA 401845 401845) for repair parts.] - COML -
2 2 EA 403474 Flange, 6C - STL -

The Next Higher Assembly is ENGINE AND TRANSMISSION INSTALLATION (PART NO. 712518).

PAGE 15
 PARTS MANUAL
ENGINE AND TRANSMISSION INSTALLATION

Note:
Items 3 through 8 not shown.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

1 1 EA 401726 Gasket, Valve Body to Converter Housing - - -
2 1 EA 401730 Gasket, Valve Body to Pump - - -
3 1 EA 602579 Converter Section Sealing Kit - - -
4 1 EA 602580 Transmission Section Sealing Kit - - -
5 1 EA UV008797 Filter Assembly -
6 1 EA UV401734 Charge Pump Assembly -
7 1 EA 712440 Electro Control Valve -
8 1 EA 703025 Fwd & Rev Solenoids -

The Next Higher Assembly is TRANSMISSION WITH YOKES (PART NO. 404712).

FIGURE AND PARTS LIST FOR TRANSMISSION (PART NO. 401845).

PAGE 16
 PARTS MANUAL
COOLING SYSTEM INSTALLATION

COOLING SYSTEM INSTALLATION

712725
GROUP NAME PAGE NUMBER

COOLING SYSTEM INSTALLATION (PART NO. 712725, REV. A) ................................................................... 2

PAGE 1
PARTS MANUAL
COOLING SYSTEM INSTALLATION

40
41
56
57
View Showing Hose Barb Fitting (Item 40) with Orifice (Item 41)

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 1 OF 5).

PAGE 2
 PARTS MANUAL
COOLING SYSTEM INSTALLATION

Bottom View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 2 OF 5).

PAGE 3
PARTS MANUAL
COOLING SYSTEM INSTALLATION

Side View

Detail A
FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 3 OF 5).

PAGE 4
 PARTS MANUAL
COOLING SYSTEM INSTALLATION

Top View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 4 OF 5).

PAGE 5
PARTS MANUAL
COOLING SYSTEM INSTALLATION

7 PLCS

4 PLCS

14 PLCS

Front View

FIGURE FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) (SHEET 5 OF 5).

PAGE 6
 PARTS MANUAL
COOLING SYSTEM INSTALLATION

PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 712725).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710105 COOLING PACKAGE - - COML
2 1 EA 710140 TUBE, ENGINE WATER INLET - COML
3 1 EA 710141 TUBE, ENGINE WATER OUTLET - COML
4 1 EA 710142 TUBE, ENGINE AIR OUTLET - COML
5 1 EA 710143 TUBE, ENGINE AIR INTAKE - COML
6 4 EA 8330 MOUNT, CENTER BONDED 75 LB LOAD - COML
7 4 EA 8335 WASHER, TAIL 1.13" O.D. X 0.40" I.D. - STL
8 4 EA 8336 WASHER, HEAD 1.25" O.D. X 0.40" I.D. - COML
9 4 EA 710649 PLATE, RADIATOR MNT .31 X 2.00 X 3.50 - ASTM A36
10 4 EA 50933 HOSE, HUMP Ø3.00" I.D. X 6.50" LG - -
11 2 EA 703177 FTG,ELBOW,STR,THREAD 3232JMOM90EXXST - STL
RADIATOR HOSE, ENG
12 2 EA 710699 Ø1.75" ID X 4.00" LG - 710697
OUTLET
13 2 EA 710700 RADIATOR HOSE, ENG INLET Ø2.00" ID X 4.00" LG - 710698
2.37" -
14 6 EA UV602657 HOSE CLAMP T-BOLT BAND COML
2.68"
15 4 EA 701582 CLAMP, T-BOLT 1 15/16 - 2 1/4 - COML
2.37"-
16 8 EA 50934 HOSE CLAMP T-BOLT BAND COML
2.68"
17 1 FT 703085 HOSE, HEATER 3/4 ID - Rubber
18 2 EA 700737 CLAMP, HOSE - - COML
19 13 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" - MIL CARB
20 2 EA HNUT03816XXXXZ8 NUT, HEX 3/8"-16 - GR 8
21 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
22 4 EA HHCS050130088Z8 CAPSCREW, HEX HD 1/2-13 X .88 - GR 8
23 2 EA 700348 FTG, TEE, SWIVEL, NUT, RUN 1616JMJSTERXXST - STL
24 1 EA 706316 VALVE, OIL COOLER BYPASS 40 PSI - COML
25 1 EA 701018 STRAIGHT, SWVL 1616JSOMSTRXXST - STL
FTG, CONNECTOR, STR,
26 2 EA 700761 1616JMOMSTRXXST - STL
THRD
27 2 EA 701242 FTG, REDUCER, TUBE, END 0816JMJFSTRXXST - STL
28 2 EA 706618 FTG,STRAIGHT,BARB 3232BAJSSTRXXST - COML
SAE 32, CODE 61,
29 1 EA 700154 FTG, ADAPTER, 90 - STL
HOSE BARB
30 1 EA 711356 OVERFLOW TANK 4 QUART - PLASTIC
31 1 EA 701068 FTG, SWIVEL, FEMALE -16FJIC-16HOSE - ASTM A36
W/ 1/8NPT INTERNAL
32 1 EA 711859 FITTING, HOSE BARB - Brass
THREADS
33 1 EA 1139417-0207 ORIFICE 1/8 NPT X .062 - STL
34 53 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
35 31 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
36 15 EA HNUT02520XXXXZ8 NUT, HEX 1/4"-20 - GR 8
(CONTINUED NEXT PAGE)

PAGE 7
PARTS MANUAL
COOLING SYSTEM INSTALLATION

PARTS LIST FOR COOLING SYSTEM INSTALLATION (PART NO. 712725) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ASTM A572
37 2 EA 712033 PLATE, RADIATOR MNT SIDE .19 X 2.50 X 10.14 -
GRADE 50
RUBBER, RADIATOR SEAL
38 2 EA 712019 0.13 X 2.25 X 24.25 - Rubber
SIDE
RUBBER, RADIATOR SEAL
39 1 EA 712059 0.13 X 5.50 X 33.50 - Rubber
TOP
RUBBER, RADIATOR SEAL
40 2 EA 712060 TOP 0.13 X 2.25 X 13.00 - Rubber
SIDES
41 6 EA HHCS038160175Z8 CAPSCREW, HEX HD 3/8-16 X 1.75 - GR 8
42 6 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
43 10 EA PWWA038XXXXXXMC WASHER, TYPE A WIDE 3/8 WIDE WASHER - MIL CARB
44 4 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
45 4 EA HHCS050130075Z8 CAPSCREW, HEX HEAD 1/2-13 X 0.75 - GR 8
46 7 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
47 1 EA 14247 HOSE, HEATER 3/8 ID - RUBBER
48 2 EA 35859 CLAMP, WORM DRIVE, #6 .437 - .781 DIA - SST
49 1 EA 700362 FTG, ADAPTER 0604BAPMSTRXXBR - Brass
ASTM A572
50 2 EA 712710 PLATE, MOUNT, RADIATOR 0.31 X 4.94 X 10.00 -
GRADE 50
RUBBER, RADIATOR SEAL
51 3 EA 712719 0.13 X 3.00 X 13.25 - Rubber
BOT.

PAGE 8
 PARTS MANUAL
DRIVESHAFT INSTALLATION

DRIVESHAFT INSTALLATION
710793
GROUP NAME PAGE NUMBER

DRIVESHAFT INSTALLATION (PART NO. 710793, REV. A) ............................................................................. 2

ENGINE END DRIVE SHAFT (PART NO. 710497, REV. B) ................................................................................. 3
MIDDLE DRIVE SHAFT (PART NO. 710498, REV. B).......................................................................................... 5
FRONT DRIVE SHAFT (PART NO. 710499, REV. B) ............................................................................................ 7

PAGE 1
PARTS MANUAL
DRIVESHAFT INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP ADD’L MAT’L

1 1 EA 710497 DRIVE SHAFT [See Engine End Drive ENGINE END COML
Shaft (Part No. 710497) for repair parts.]
2 1 EA 710498 DRIVE SHAFT [See Middle Drive Shaft MIDDLE COML
(Part No. 710498) for repair parts.]
3 1 EA 710499 DRIVE SHAFT [See Front Drive Shaft FRONT COML
(Part No. 710499) for repair parts.]
4 1 EA 710724 PLATE, MOUNTING ASTM A36
5 2 EA HHCS075100250Z8 CAPSCREW,HEX HEAD 3/4-10 X 2.50 GR 8
6 4 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4 MIL CARB
7 2 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4-10 GR 8
8 2 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 GR 8
9 4 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2 MIL CARB
10 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2-13 GR 8

FIGURE AND PARTS LIST FOR DRIVESHAFT INSTALLATION (PART NO. 710793)

PAGE 2
 PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

PAGE 3
 PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR ENGINE END DRIVE SHAFT (PART NO. 710497).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 2 EA 401209 U-JOINT
2 1 EA 710829 SLIP YOKE

The Next Higher Assembly is Driveshaft Installation (Part No. 710793).

PAGE 4
 PARTS MANUAL
DRIVESHAFT INSTALLATION

FIGURE FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

PAGE 5
 PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR MIDDLE DRIVE SHAFT (PART NO. 710498).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 2 EA 401209 U-JOINT
2 1 EA 710828 SLIP YOKE

The Next Higher Assembly is Driveshaft Installation (Part No. 710793).

PAGE 6
 PARTS MANUAL
DRIVESHAFT INSTALLATION

1
4

2
5

FIGURE FOR FRONT DRIVE SHAFT (PART NO. 710499).

PAGE 7
 PARTS MANUAL
DRIVESHAFT INSTALLATION

PARTS LIST FOR FRONT DRIVE SHAFT (PART NO. 710499).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 404739 YOKE, END - COML -
ASSEMBLY, BEARING,
2 1 EA 401210 PILLOW BLOCK - STL -
3 1 EA 401209 U-JOINT - COML -
4 1 EA 404740 NUT, DRIVE SHAFT - STL -
5 1 EA 710827 BEARING INCLUDED WITH ITEM 2

The Next Higher Assembly is Driveshaft Installation (Part No. 710793).

PAGE 8
 PARTS MANUAL
AIR CLEANER INSTALLATION

AIR CLEANER INSTALLATION

712359
GROUP NAME PAGE NUMBER

AIR CLEANER INSTALLATION (PART NO. 712359, REV A)............................................................................. 2

AIR CLEANER (PART NO. 400201, REV. A).......................................................................................................... 3

PAGE 1
PARTS MANUAL
AIR CLEANER INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

AIR CLEANER ASSEMBLY
1 1 EA 400201 [See AIR CLEANER (PART - - COML
NO. 400201) for repair parts.]
2 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST - COML
3 1 EA 7835 T-CLAMP, HOSE Ø 5.31 - Ø 5.59 - COML
4 2 EA 400550 CLAMP, BAND, 13.0 DIA - - STEEL
5 1 EA 400553 FILTER, PRECLEANER 350-700 CFM - COML
6 1 EA 703692 ELBOW, REDUCER 90° Ø 4.00" – Ø 3.00" - Rubber
7 1 EA 7822 ELBOW, REDUCER 90° Ø 5.00" – Ø 4.00" - Rubber
8 2 EA 7834 CLAMP, T-BOLT Ø 4.31 - Ø 4.59" - COML
9 1 EA 8300 T-CLAMP, HOSE Ø 3.31 - Ø 3.59 - COML
10 1 EA 402054 SWITCH, VACUUM 1/8 NPT - COML
11 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
12 8 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 4 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
ALUMINIZED
14 1 EA 712358 TUBE, AIR INTAKE - -
STL

FIGURE AND PARTS LIST FOR AIR CLEANER INSTALLATION (PART NO. 710623).

PAGE 2
 PARTS MANUAL
AIR CLEANER INSTALLATION

PARTS LIST FOR AIR CLEANER (PART NO. 400201).

(NO FIGURE AVAILABLE)

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 50 072 049-01 ACCESS COVER ASSEMBLY INCLUDES LATCHES (ITEM 5)
BUT NO VACUATOR VALVE
(ITEM 6)
2 1 EA 401162 PRIMARY FILTER
3 1 EA 401163 SAFETY FILTER
4 1 EA 401164 COVER GASKET (USED ON
SOME MODELS)
5 3 EA 403697 LATCH
6 1 EA 401165 VACUATOR VALVE

The Next Higher Assembly is AIR CLEANER INSTALLATION (PART NO. 712359).

PAGE 3
PARTS MANUAL
AIR CLEANER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
 PARTS MANUAL
AXLE INSTALLATION

AXLE INSTALLATION
710471
GROUP NAME PAGE NUMBER

AXLE INSTALLATION (PART NO. 710471, REV. F) ............................................................................................ 2

REAR AXLE ASSEMBLY (PART NO. 709700, REV. C)........................................................................................ 11
FRONT AXLE ASSEMBLY (PART NO. 709699, REV. B) ..................................................................................... 14
COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 710487, REV. B)....................................................... 16
COOLER FAN SUPPLY VALVE (PART NO. 703745, REV. -) .............................................................................. 17
RELIEF VALVE ASSEMBLY (PART NO. 710488, REV. A).................................................................................. 20
PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489, REV. B)................................................................... 21
BRAKE COOLING ASSEMBLY (PART NO. 709136, REV. B).............................................................................. 22
OIL FILTER ASSEMBLY (PART NO. 710491, REV. A)......................................................................................... 23
FLOW DIVIDER ASSEMBLY (PART NO. 710492, REV. A) ................................................................................. 24

PAGE 1
PARTS MANUAL
AXLE INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
 PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
AXLE INSTALLATION

DETAIL A

SECTION B-B
SECTION C-C

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
AXLE INSTALLATION

SECTION D-D SECTION E-E

FIGURE FOR AXLE INSTALLATION (PART NO. 710471) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK

 PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 710471).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ASSY, REAR AXLE [See REAR
1 1 EA 709700 AXLE ASSEMBLY (PART NO. REAR AXLE - -
709700) for repair parts.]
ASSY, FRONT AXLE [See FRONT
2 1 EA 709699 AXLE ASSEMBLY (PART NO. FRONT AXLE - STEEL
709699) for repair parts.]
PBT
3 1 EA 709527 RESERVIOR, HYD - - General
Purpose
ASSY, COOLER FAN SUPPLY
VALVE [See COOLER FAN SUPPLY
4 1 EA 710487 - - COML
VALVE ASSEMBLY (PART NO.
710487) for repair parts.]
ASSY, RELIEF VALVE [See RELIEF
5 1 EA 710488 VALVE ASSEMBLY (PART NO. - - COML
710488) for repair parts.]
ASSY, PUMP/MOTOR/T DRIVE
[See PUMP/MOTOR/T-DRIVE
6 1 EA 710489 - - COML
ASSEMBLY (PART NO. 710489) for
repair parts.]
ASSY, OIL FILTER [See OIL FILTER
7 1 EA 710491 ASSEMBLY (PART NO. 710491) for - - COML
repair parts.]
ASSY, FLOW DIVIDER [See FLOW
8 1 EA 710492 DIVIDER ASSEMBLY (PART NO. - - COML
710492) for repair parts.]
9 12 EA SHCS075100275ST CAPSCREW, SOCKET HEAD 3/4-10 X 2.75 - STL
10 48 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW 7/8" - MIL CARB
11 8 EA HHCS088091200Z8 CAPSCREW, HEX HEAD 7/8-9UNC X 12.00 - GR 8
12 16 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
13 8 EA HNUT07510XXXXZ8 NUT, HEX 3/4-10 UNC - GR 8
14 8 EA HHCS075100375Z8 CAPSCREW,HEX HEAD 3/4-10 X 3.75 - Z8
Cast Alloy
15 40 EA HNUTM22150XXX10 HEX NUT M22 x 1.5mm -
Steel
16 1 EA 401295 ASSY,HOSE 1/4" ID X 36.00 LG - COML
17 1 EA 401526 ASSY,HOSE 1/4" ID X 70.00 LG - COML
18 2 EA 710064 CYLINDER, AXLE LOCK - - COML
19 4 EA 710541 ASSY,WHEEL/TIRE - - COML
20 1 EA 711862 WELD, CAP, AXLE RESERVOIR - - FAB STL
RANGE
21 2 EA UV014076 HOSE CLAMP T-BOLT BAND 1.87" TO COML
2.12"
22 1 EA 712509 HOSE, RESERVOIR TANK 1.50 ID X 3.00 LG - Rubber
0606JMPMSTRXXS
23 2 EA 700237 FTG,CONNECTOR,MALE - STL
T
24 1 EA HHCS025200200Z8 CAPSCREW, HEX HEAD 1/4-20 X 2.00 - GR 8
25 2 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
(CONTINUED ON NEXT PAGE)

PAGE 9
PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR AXLE INSTALLATION (PART NO. 710471) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

26 1 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG 1/4"-20 - GR 8
27 4 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
28 8 EA HHCS038160125Z8 CAPSCREW, HEX HEAD 3/8-16 UNC X 1.25 - GR 8
29 2 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
30 24 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
31 10 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
32 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 - GR 8
33 4 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
34 2 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG 1/2"-13 - GR 8
35 1 FT 708794 HOSE, BULK SAE 100R4-12 - COML
36 1 FT 103977 HOSE, BULK SAE 100R4-16 - COML
37 4 EA 602652 CLAMP, HOSE 13/16" TO 1 3/4" - SS
38 2 EA 710901 FTG,CONNECTOR,METRIC,STR 1808MMJMSTRXXST - STL

PAGE 10
 PARTS MANUAL
AXLE INSTALLATION

See Sheet 2

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
AXLE INSTALLATION

SECTION A-A

NOTE: All axle fittings to be

located opposite of driveshafts.

SECTION B-B

FIGURE FOR REAR AXLE ASSEMBLY (PART NO. 709700) (SHEET 2 OF 2).

PAGE 12
 PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR REAR AXLE ASSEMBLY (PART NO. 709700).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709560 AXLE, REAR, OSCILLATING 67" TRACK WIDTH - -
2 1 EA 710079 PLATE, TRUNNION, FRONT 3.25 X 18.50 X 27.19 - ASTM A36
3 1 EA 710081 CARRIER, SEAL 1.25 X 17.50 X 17.50 ASTM A36
4 1 EA 710082 SHAFT, TRUNNION 14.00 X DIA. X 4.00 AISI 1018 HR
5 1 EA 710083 BUSHING, FRONT 14.50 DIA. X 2.00 - SAE 660
6 1 EA 710085 SHAFT, TRUNNION 10.50 DIA X 3.13 AISI 1018 HR
7 1 EA 710086 BUSHING, REAR 11.00 DIA X 2.00 - SAE 660
8 1 EA 710087 PLATE, TRUNNION, REAR 3.50 X 16.50 X 27.19 - ASTM A36
9 2 EA 710088 THRUST BEARING 0.38 X 12.50 DIA - SAE 660
10 1 EA 710089 RETAINER, BUSHING 0.75 X 12.5 DIA. ASTM A36
11 1 EA 710090 CAP, END 1.38 X 16.00 DIA. ASTM A36
10.00 I.D. X 11.50
12 1 EA 710514 SEAL, LIP - COML
O.D. X 0.75
13.50 I.D. X 15.00
13 2 EA 710515 SEAL, LIP - COML
O.D. X 0.75
14 12 EA HHCSM1620007010 CAPSCREW, HEX HEAD M16 x 2.0 x 70mm - GR 10.9
15 12 EA HHCSM1620006010 CAPSCREW, HEX HEAD M16 x 2.0 x 60mm - GR 10.9
SAE J429
16 16 EA SFCS025200050ST CAPSCREW, FLAT HD SOC 1/4-20UNCx0.50
Grade 5
1.00 ID X 1.25 OD X
17 4 EA 0903347-0014 BUSHING - COMP
1.26 W
18 2 EA 710106 PLATE, AXLE STOP WEAR .50 X 5.50 X 8.06 - ASTM A36
19 12 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
20 12 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 - GR 8
21 12 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
22 12 EA HHCS038160150Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.50 - GR 8
23 20 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" - MIL CARB
M16-2.0 X 30mm SAE J429
24 8 EA HHCSM1620003010 CAPSCREW, HEX HEAD
CLASS 10.9 Grade 8
25 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
26 2 EA 709182 FTG,CONNECTOR,MALE 2210MMJMSTRXXST STL
27 2 EA 705570 FTG, REDUCER, TUBE, END 0810JMJFSTRXXST - STL
28 2 EA 703411 FTG,REDUCER,TUBE,END 0610JMJFSTRXXST STL
29 2 EA 708846 FTG,ELBOW,90 DEG 2210MMJM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

PAGE 13
PARTS MANUAL
AXLE INSTALLATION

NOTE: All axle fittings to be

located opposite of driveshafts. SECTION A-A

FIGURE FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

PAGE 14
 PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR FRONT AXLE ASSEMBLY (PART NO. 709699).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709559 AXLE, FRONT 67" TRACK WIDTH - -
AXLE BREATHER/BRAKE
2 3 EA 701153 FTG, STRAIGHT ADAPTER 1406MMJMSTRXXST COML
PRESSURE PORT FRONT
AXLE BRAKE COOLING OIL
3 4 EA 709182 FTG,CONNECTOR,MALE 2210MMJMSTRXXST STL
PORTS FRONT
FTG, REDUCER, TUBE,
4 2 EA 705570 0810JMJFSTRXXST - STL
END
5 2 EA 703411 FTG,REDUCER,TUBE,END 0610JMJFSTRXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

PAGE 15
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 703745 VALVE, COOLER FAN SUPPLY [See - - COML
COOLER FAN SUPPLY VALVE
(PART NO. 703745) for repair parts.]
2 1 EA 700758 FITTING,PLUG,HEX,HD 12XXOMXXPLGHXST - COML
3 3 EA 701261 FTG, UNION, MALE 0612JMOMSTRXXST - STL
4 - - - NOT USED - - -
5 3 EA 700238 FTG,ELBOW,SWIVEL,NUT 0606JMJS90EXXST - STL
6 1 EA 700247 FTG,PLUG,HEXHD 04XXOMXXPLGHXST - STL
7 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 710487)

PAGE 16
 PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 703745) (SHEET 1 OF 2).

PAGE 17
PARTS MANUAL
AXLE INSTALLATION

FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 703745) (SHEET 2 OF 2).

PAGE 18
 PARTS MANUAL
AXLE INSTALLATION

PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 703745).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 703381 PRESSURE REDUCING VALVE
2 1 EA SV12-3N-BM PRESSURE RED. VALVE SEAL KIT
3 1 EA 402190 FLOW REGULATOR
4 1 EA 402200 FLOW REG. SEAL KIT
5 1 EA 205090901-40 (05-0598) MANIFOLD BLOCK
6 1 EA 704684 SOLENOID VALVE
7 1 EA 402198 SOLENOID VALVE SEAL KIT
8 1 EA 704686 COIL NUT
9 1 EA 402199 COIL

The Next Higher Assembly is COOLER FAN SUPPLY VALVE ASSEMBLY (PART NO. 710487).

PAGE 19
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709029 CARTRIDGE, RELIEF VALVE ASSY 12 GPM, 100-400 PSI -
2 1 EA 703450 FTG,CONNECTOR,STR,THREAD 1608JMOMSTRXXST STL
3 1 EA 700348 FTG, TEE, SWIVEL, NUT, RUN 1616JMJSTERXXST STL
4 1 EA 708949 FTG,ADAPTER.37DEG SWIV,STR 1616BAJSSTRXXST BRASS
5 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR RELIEF VALVE ASSEMBLY (PART NO. 710488)

PAGE 20
 PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709136 ASSY, BRAKE COOLING PUMP/DRIVE/FLUID MOTOR UNIT
[See BRAKE COOLING
ASSEMBLY (PART NO.
709136) for repair parts.]
2 1 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST STL
3 1 EA 701207 FTG, ELBOW 0806JMOM90EXXST ST
4 1 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST STL
5 1 EA 0907254-0812 FTG, ELBOW 0812JMPM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489)

PAGE 21
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709071 T-DRIVE PUMP/MOTOR W/ HYTREL COUPLING SPIDER -
SAE A-A MOUNT W/ SAE 4-BOLT KEY ASTM
2 1 EA 709039 PUMP, GEAR, 1.01 CIR, CW
SHAFT A36
NPTF, 4F17 MNT W/ SAE 4-BOLT KEY
3 1 EA 711778 MOTOR, GEAR, 0.468 CIR, BI-DIR -
SHAFT
4 1 EA 711811 COUPLING, Ø7/16" BORE 3/32x3/64 KEYWAY - STL
5 1 EA 711813 SPIDER, HYTREL L070 JAW TYPE - HYTREL
6 1 EA 711812 COUPLING, Ø1/2" BORE 3/16x3/32 KEYWAY - STL
SSCA02520
7 2 EA SET SCREW 1/4-20UNC X 5/16 LG - STL
0031ST

The Next Higher Assembly is PUMP/MOTOR/T-DRIVE ASSEMBLY (PART NO. 710489).

FIGURE AND PARTS LIST FOR BRAKE COOLING ASSEMBLY (PART NO. 709136).

PAGE 22
 PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 706319 FILTER ELEMENT - -
2 1 EA 706320 FILTER HEAD 50 PSI BY-PASS SAE #16 O-RING PORTS COML
3 2 EA 710490 FTG, ADAPTER.90° 0816JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR OIL FILTER ASSEMBLY (PART NO. 710491)

PAGE 23
PARTS MANUAL
AXLE INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 708889 FLOW DIVIDER, GEAR TYPE 0.388 CIR/SECTION COML
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST COML
3 2 EA 700080 FTG, ELBOW 0608JMOM90EXXST STL

The Next Higher Assembly is AXLE INSTALLATION (PART NO. 710471).

FIGURE AND PARTS LIST FOR FLOW DIVIDER ASSEMBLY (PART NO. 710492)

PAGE 24
 PARTS MANUAL
EXHAUST INSTALLATION

EXHAUST INSTALLATION
710641
GROUP NAME PAGE NUMBER

EXHAUST INSTALLATION (PART NO. 710641, REV A) .................................................................................... 2

PAGE 1
PARTS MANUAL
EXHAUST INSTALLATION

FIGURE FOR EXHAUST INSTALLATION (PART NO. 710641)

PAGE 2
 PARTS MANUAL
EXHAUST INSTALLATION

PARTS LIST FOR EXHAUST INSTALLATION (PART NO. 710641)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 007838 ASSY, EXHAUST 4" PIPE

Repair Parts:
Catalytic Convertor-UV007874
Silencer-UV007875
Clamp-710897
Gasket-710898
Cone-710899
2 1 EA 400388 WELDMENT, SPK ARSTR STL
3 2 EA 400608 BAR, CLAMP, EXHAUST Ø.50 X 23.73 ASTM A36
4 1 EA 710640 WELD, ELBOW, 90° W/ HALF FLANGE FAB, STL
5 1 EA 710406 WELDMENT, CAGE - FAB STL
6 1 EA 44615K471 FTG, NIPPLE 0202PMPMSTRXXST STL
7 1 EA 700192 FTG, COUPLING, PIPE 0202PFPFSTRXXST COML
8 1 EA 007844 ELBOW, 4", 4.5 RADIUS - STL
9 1 EA 710670 TUBING, FLEX, EXH 4.00 ID X .019 WALL LCS
10 2 EA 404049 CLAMP, 4" EXHAUST COML
11 4 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
12 12 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2 MIL CARB
13 8 EA HNUT05013XXXXZ8 NUT, HEX 1/2-13 UNC GR 8
14 4 EA MTDS010XX0075ST SCREW, SELF TAPPING #10 X 3/4 STL
15 2 EA 007845 CLAMP, FLAT BAND 4.00 OD PIPE COML
16 40 FT 007847 WRAP, FIBERGLASS NOT SHWN FIBERGLS
17 40 FT 007848 WRAP, SILICONE NOT SHWN SILICONE
18 1 EA 007849 TUBE, SILICONE NOT SHWN SILICONE

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EXHAUST INSTALLATION

THIS PAGE INTENTIONALLY BLANK.

PAGE 4
 PARTS MANUAL
CAB INSTALLATION

CAB INSTALLATION
712402
GROUP NAME PAGE NUMBER

CAB INSTALLATION (PART NO. 712402, REV. B) .............................................................................................. 2

SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403, REV. D) .......................................................................... 4
INSULATION INSTALLATION (PART NO. 400206, REV. D) ............................................................................. 9
WINDOWS INSTALLATION (PART NO. 712404, REV. C) .................................................................................. 14
EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237, REV. D) ............................................................ 17
DOOR LATCH INSTALLATION (PART NO. 400407, REV. E) ............................................................................ 20
WIPER MOTOR INSTALLATION (PART NO. 400408, REV. E) .......................................................................... 24
OPERATOR SEAT ASSEMBLY (PART NO. 401503, REV. A) ............................................................................ 29
OPERATOR SEAT (PART NO. 400033, REV. B) .................................................................................................... 32
CAB HVAC ASSEMBLY (PART NO. 712489, REV. B) ........................................................................................ 34
AIR CONDITIONER/HEATER (PART NO. 50 048 015, REV. B) .......................................................................... 39
CONDENSOR INSTALLATION (PART NO. 711106, REV. A).............................................................................. 41
REAR WIPER INSTALLATION (PART NO. 712525, REV. B) .............................................................................. 43

PAGE 1
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB INSTALLATION (PART NO. 712402).

PAGE 2
 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB INSTALLATION (PART NO. 712402)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ASSY, CAB, SWIVEL SEAT [See
SWIVEL SEAT CAB ASSEMBLY (PART
1 1 EA 712403 NO. 712403) for repair parts.] - - COML
2 4 EA 36655 CAPSCREW, HEX HEAD 1.00-8 UNC X 3.00 - DURA-TORQ
3 4 EA 33772 NUT, HEX 1.00-8 UNC - DURA-TORQ
4 8 EA 35278 WASHER, TYPE A NARROW 1.00 NOM - DURA-TORQ
5 4 EA 31272 LOCKWASHER, SPRING 1.00 NOM - DURA-TORQ

PAGE 3
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403) (SHEET 1 OF 4).

PAGE 4
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403) (SHEET 2 OF 4).

PAGE 5
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403) (SHEET 3 OF 4).

PAGE 6
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403) (SHEET 4 OF 4).

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CAB INSTALLATION

PARTS LIST FOR SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

INST, INSULATION
[See INSULATION
INSTALLATION (PART NO.
1 1 EA 400206 400206) for repair parts.] - COML
INST,WINDOWS
[See WINDOWS INSTALLATION
(PART NO. 712404) for repair
2 1 EA 712404 parts.] - COML
INST, LATCH, DOOR
[See DOOR LATCH
INSTALLATION (PART NO.
3 1 EA 400407 400407) for repair parts.] - COML
INST,MOTOR,WIPER
[See WIPER MOTOR
INSTALLATION (PART NO.
4 1 EA 400408 400408) for repair parts.] - COML
SEAT,OPERATOR
[See OPERATOR SEAT (PART
5 1 EA 401503 NO. 401503) for repair parts.] - COML
6 2 EA 403963 MIRROR, CHROMED - COML
7 2 EA 404862 PLATE, COVER, DRAIN 0.19 THK STL
8 4 EA 401026 WELD, GRAB-HANDLE - STL
9 1 EA 401016 WELD, GRAB-HANDLE - STL
10 1 EA 710791 PLATE, OLDENBURG - COML
11 4 EA FHMS025200063SS FSR, FHMS 1/4-20 UNC X 0.63 SST
12 1 EA 712464 WELD, CAB, SWIVEL SEAT - STL
13 1 EA 50 429 010 MOUNT, SEAT, SWIVEL - COML
14 1 EA 712465 MOUNT, SEAT, RH - STL
15 1 EA 712466 MOUNT, SEAT, LH - STL
ASSY, CAB, HVAC
[See CAB HVAC ASSEMBLY
(PART NO. 712489) for repair
16 1 EA 712489 parts.] - COML
17 1 EA 712496 PLATE, COVER - STL
INST, REAR WIPER
[See REAR WIPER
INSTALLATION (PART NO.
18 1 EA 712525 712525) for repair parts.] - VARIOUS
19 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
20 4 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
21 4 EA HHCS025200050Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.50 - GR 8
22 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
23 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
24 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
25 16 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB

The Next Higher Assembly is CAB INSTALLATION (PART NO. 712402).

PAGE 8
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 1 OF 4).

PAGE 9
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 2 OF 4).

PAGE 10
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 3 OF 4).

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PARTS MANUAL
CAB INSTALLATION

Notes:

1. Cut each item to size prior to installation.

2. Attach ceiling upholstery as shown using 3M spray on adhesive P/N 36316.

3. Attach floor mat to the floor first, cutting holes as shown.

Attach upholstery to the walls and cockpit areas.
Attach floor mat to the ledge in four separate pieces overlapping.
Side wall upholstery as shown. LH-RH sides should be the same.

FIGURE FOR INSULATION INSTALLATION (PART NO. 400206) (SHEET 4 OF 4).

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 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR INSULATION INSTALLATION (PART NO. 400206).

ITEM QTY U/M PART NO. NOMENCLATURE REMARKS

1 18 SF 36052 MAT, CAB FLOOR, BLACK TEXTURED
2 1 EA 46646 SHURSTEP, NON-SKID, 2.00 X 39.00
3 NOT USED
4 NOT USED
5 40 SF 701576 INSULATION, FOAM, PERFORATED, BLACK
6 1 EA UV400959 PLATE, THRESHOLD
7 4 EA 47398 SCREW, MACHINE, FLAT HEAD, 0.25”-20 UNC X 1.00” LG,
STAINLESS
8 18 OZ 36316 ADHESIVE, 3M, SUPER TRIM, SPRAY CAN

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 13
PARTS MANUAL
CAB INSTALLATION

Note for Item 11

See Sheet 2

Rear View

RH Side View

FIGURE FOR WINDOWS INSTALLATION (PART NO. 712404) (SHEET 1 OF 2).

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 PARTS MANUAL
CAB INSTALLATION

Assembly Detail
(From Sheet 1)

FIGURE FOR WINDOWS INSTALLATION (PART NO. 712404) (SHEET 2 OF 2).

PAGE 15
 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR WINDOWS INSTALLATION (PART NO. 712404).

ITEM QTY U/M PART NO. NOMENCLATURE REMARKS

1 1 EA UV400954 WINDOW, LEXGARD 1.00 X 39.5 X 42.0
2 2 EA UV400326 WINDOW, SIDE,SLIDER SAFETY GLASS W/FRAME
3 2 EA UV400327 WINDOW, SIDE, FWD, 45 DEG SAFETY GLASS
4 13 EA UV400328 MOLDING, WINDOW
5 14 EA 47389 WEATHERSTRIP, 0.125 X 1.00
6 18 EA UV400859 MOLDING, WINDOW
7 1 EA UV400334 PLATE, FRAME, WINDOW, LEXGARD A36
8 16 EA HHCS050130125SS CAPSCREW, HEX HEAD, 0.50-13 x 1.25 SST
9 16 EA PWRB050XXXXXXSS WASHER, TYPE B REGULAR, 0.50 SST
10 16 EA HSLW050XXXXXXSS WASHER, SLFLKG, 0.50 SST
11 1 EA UV401225 STRIP, RUBBER, MADE FROM 35753 CUT TO 0.25 X 0.50 X 39.0”
12 1 EA UV401237 ASSY, CAB, HATCH, EMERGENCY
[See EMERGENCY CAB HATCH
ASSEMBLY (PART NO. 401237) for repair
parts.]

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 16
 PARTS MANUAL
CAB INSTALLATION

See Section A on Sheet 2. A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 1 OF 2).

PAGE 17
PARTS MANUAL
CAB INSTALLATION

View B

Section A

FIGURE FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237) (SHEET 2 OF 2).

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 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR EMERGENCY CAB HATCH ASSEMBLY (PART NO. 401237).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 401697 WELD, PANEL, HATCH 1.50 X 1.50 X .19 THK FAB STL -
2 1 EA 401698 WINDOW, ESCAPE, REAR .25 X 17.50 X 35.50 COML -
3 9 FT 400328 MOLDING, WINDOW SELF-LOCKING COML "H" TYPE
4 12 FT UV008004 WEATHERSTRIP 0.125 X 1.00 COML -
5 4 EA 35353 SCREW, MACH, RDH #10-24 UNC X 0.75 STL -
6 2 EA 49048 SCREW, MACH, FLTHD, PHIL #10-24 UNC X 0.75 ZINC PLT -
7 1 EA 48424 LATCH, NON-LOCKING - STL -
8 1 EA 401817 LOCK, CAB, LEFT HAND - STL -
9 1 EA 401818 HANDLE, L, CHROME - STL -

The Next Higher Assembly is WINDOWS INSTALLATION (PART NO. 712404).

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PARTS MANUAL
CAB INSTALLATION

9 9

14

1
10
11
12

9 Outside View

8 Inside View
13 7
Cab Door

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 1 OF 3).

PAGE 20
 PARTS MANUAL
CAB INSTALLATION

Latch Cover
Latch Assembly Detail

3.00 x 3.00 Tube Cab Frame

Set Screw

Use shimplates, Items 3

4-6 as needed. 11 Inside Handle
15
Top View Section

Side View Section

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 2 OF 3).

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PARTS MANUAL
CAB INSTALLATION

Outside Of Cab

Threshold Bar

Verify that cab door and weatherstrip

Weatherstrip Detail seal properly.

FIGURE FOR DOOR LATCH INSTALLATION (PART NO. 400407) (SHEET 3 OF 3).

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CAB INSTALLATION

PARTS LIST FOR DOOR LATCH INSTALLATION (PART NO. 400407).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 400322 HANDLE, DOOR, D-RING, NON-LOCKING, - SST
2 1 EA 42534 LATCH, DOOR, ROTARY - COML
3 1 EA 42533 STRIKER, LATCH - COML
4 1 EA 42555 SHIMPLATE, STRIKER, 0.25 THICK STL
5 1 EA 42554 SHIMPLATE, STRIKER 12 GA, 0.105 THICK STL
6 1 EA 49298 SHIMPLATE, STRIKER 16 GA, 0.060 THICK STL
7 1 EA 400364 HANDLE, DOOR, INSIDE, CHROME INCLUDES -
PLATED SETSCREWS
8 1 EA 400452 COVER, LATCH - FAB
STL
9 11 FT 404211 WEATHERSTRIP, “TRIMSEAL” - COML
10 4 EA S100470 CAPSCREW, HEX HEAD, 0.25-20UNC X 2.50” LG SST
11 10 EA S100353 WASHER, PLAIN 0.25” NOM SST
12 4 EA S100436 LOCKNUT, HEX HEAD 0.25-20UNC SST
13 6 EA 400632 SCREW, MACHINE, FLAT HEAD #10-32UNF X .50”LG SST
14 5 FT UV008004 WEATHERSTRIP - COML
15 2 EA S100107 CAPSCREW, HEX HEAD 0.25-20UNC X .75LG SST

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

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PARTS MANUAL
CAB INSTALLATION

Note: Wire CA13 (Wiper Motor) per drawing

400955, Sheet 5.

See Assembly
Detail on Sheet 3.

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 1 OF 4).

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 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 2 OF 4).

PAGE 25
PARTS MANUAL
CAB INSTALLATION

Align hole in window with wiper motor shaft.

Reference drawing 400207, Window Installation

See Machining
Detail on Sheet 4.

Assembly Detail
(From Sheet 1)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 3 OF 4).

PAGE 26
 PARTS MANUAL
CAB INSTALLATION

Machining Detail
(From Sheet 3)

FIGURE FOR WIPER MOTOR INSTALLATION (PART NO. 400408) (SHEET 4 OF 4).

PAGE 27
 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR WIPER MOTOR INSTALLATION (PART NO. 400408).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA UV400570 MOTOR, WIPER 44 N.M. TORQUE COML
2 1 EA UV400571 ASSY, ARM, WIPER - COML
3 1 EA UV400574 BLADE, WIPER - COML
4 1 EA UV400573 RESERVOIR, WASHER 1 GALLON CAPACITY, W/PUMP COML
5 1 EA UV401232 FITTING, ADAPTER, NOZZLE BARB-BARB COML
6 10 FT UV400576 TUBING, WASHER FLUID LINE RUBBER
7 2 EA UV400858 CAPSCREW, HEX HD .375-16UNC X .75 SST
8 3 EA S100293 WASHER, PL 0.38 NOM SST
9 - EA - - - -
10 1 EA UV400757 NUT, HEXHD 1.125-18UNF PLASTIC
11 2 EA UV400755 O-RING 0.19 X 1.125 X 1.50 BUNA-N
12 4 EA UV400756 WASHER, WAVE 0.020 X 1.201 X 1.543 SST
13 1 EA 36561 NUT, HEXHD, SLFLKG .375-24UNF SST
14 2 EA S100107 CAPSCREW, HEXHD .250-20UNC X .75 SST
15 10 EA S100353 WASHER, PL 0.25 NOM SST
16 - EA - - - -
17 1 EA UV400768 PLUG, MOTOR, WIPER - COML
18 1 EA UV400769 PLUG, PUMP, RESERVOIR - COML
19 5 EA UV400770 CONNECTOR, ELECTRICAL FOR PUMP / MOTOR PLUGS COML
20 1 EA UV400209 WELD, COVER, MOTOR - FAB, STL
21 1.7 FT 35321 WEATHERSTRIP 0.20 X 1.00 COML
22 1 EA 45442 KIT, MOUNT, EPOXY KIT INCLUDES 3 MOUNTS. COML
23 6 EA 36317 TIE WRAP 6.00 LG, BLACK COML
24 15 FT S000594 CABLE 14 AWG, 3 COND COML
25 4 EA S100043 NUT, HEX ¼-20 UNC SST
26 4 EA S100005 CAPSCREW, HEX HEAD ¼-20UNC X 1.00 SST

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 28
 PARTS MANUAL
CAB INSTALLATION

See Detail A on Sheet 2.

FIGURE FOR OPERATOR SEAT ASSEMBLY (PART NO. 401503) (SHEET 1 OF 2).

PAGE 29
PARTS MANUAL
CAB INSTALLATION

Detail A
(From Sheet 1)

FIGURE FOR OPERATOR SEAT ASSEMBLY (PART NO. 401503) (SHEET 2 OF 2).

PAGE 30
 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR OPERATOR SEAT ASSEMBLY (PART NO. 401503).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 400033 SEAT, OPERATOR - COML -
[See OPERATOR SEAT (PART
NO. 400033) for repair parts.]
2 8 EA S100075 WASHER, PLAIN, REGULAR 5/16, TYPE B STL -
3 2 EA S100133 NUT, HEX 5/16-18 UNC STL -

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 31
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR OPERATOR SEAT (PART NO. 400033).

PAGE 32
 PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR OPERATOR SEAT (PART NO. 400033).

ITEM QTY U/M PART NO. NOMENCLATURE DETAILS

1 ONLY AVAILABLE ON S/N M2X6251
EA 1 103117PS LUMBAR KNOB (NOT SHOWN) & BELOW
ONLY AVAILABLE ON S/N M2X6252
EA 1 105678PS LUMBAR KNOB & ABOVE
2 EA 1 306963ZN-* BACK COVER
EA 1 178399ZN-* BACK ASSEMBLY
HEADREST ASS’Y W/BRKT &
3
EA 1 167547ZN-* HDWR
EA 1 105933ZN-* HEADREST PAD/COVER
4 EA 1 104444PS 4 POINT BELT SET
5 EA 1 104088PS BACK ADJ. KNOW W/HDWR
6 EA 1 167413ZN-* CUSHION ASSEMBLY
7 EA 1 176442VN-* SKIRT W/ATTACHING HDWR
8 EA 2 167545ZN-* ARM PAD W/COVER
VERTICAL ADJ. SCREW 3/8-16 X
9 EA 4 707195PS 1”
CONTROL CARR LOCKING
10 EA 2 104089PS KNOB W/HDWR
VERTICAL ADJ. MTG. BRKT
11 EA 1 104332PS W/HDWR (LH)
12 EA 8 708369PS ¼-20 U-NUT
13 EA 8 708490PS ¼-20 X 5/8” PPHS
14 EA 2 104099PS GAS SPRING W/(2) BALL STUDS
SHOCK ABSORBER W/BEARING
15 EA 2 100441PS & SPACER
16 EA 1 104607PS HEIGHT ADJ. LEVER W/HDWR
TRACK SET 2 LKG 13” X 11”
17 EA 1 104073PS MTG
18 EA 1 104509PS TETHER SET W/HDWR
FOR SEATS WITH AN “X” IN THE
19 EA 1 105800PS** EXTREME DUTY CHASSIS SERIAL NUMBER
20 EA 1 101196PS RIDE ADJUST KNOB
VERTICAL ADJ. MTG. BRKT
21 EA 1 105443PS W/HDWR (RH)
22 EA 1 104238FN-* CONTROL CARR COVER (RH) NOT SHOWN
23 EA 1 104239FN-* CONTROL CARR COVER (LH) NOT SHOWN

Notes:
●The seat serial number must be available when ordering service parts.
●Service part numbers consist of only one item each. Order multiples when applicable.
*Contact OGI service for color options on cover materials.
**For chassis service on seats with an “x” in the serial number the following part numbers will need to be ordered:
105800PS & 104073PS. (Track sets must always be ordered in addition to the chassis kit.)

The Next Higher Assembly is OPERATOR SEAT ASSEMBLY (PART NO. 401503).

PAGE 33
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712489) (SHEET 1 OF 4).

PAGE 34
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712489) (SHEET 2 OF 4).

PAGE 35
PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712489) (SHEET 3 OF 4).

PAGE 36
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CAB HVAC ASSEMBLY (PART NO. 712489) (SHEET 4 OF 4).

PAGE 37
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CAB HVAC ASSEMBLY (PART NO. 712489).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 50 048 015 AIR COND-HEATER,PANEL DPH - COML
MT [See AIR
CONDITIONER/HEATER
(PART NO. 50 048 015) for
repair parts.]
2 1 EA 400507 ASSY,FILTER,HVAC,REMOTE - - COML
3 2 EA 400722 BAND,MOUNT,FILTER - - COML
4 1 EA 400733 WELD,INTAKE,HVAC - - FAB-STL
5 2 EA 013889 ELBOW 4.00 DIA X 45 DEG - RUBBER
6 4 EA 007834 CLAMP,T-BOLT 4.00 DIA - COML
SEE
7 40 FT 400792 HOSE,HEATER 5/8 ID NOTE 3 COML
8 16 EA 700737 CLAMP,HOSE 11/16 - 1 1/4 - SST
W/ MOISTURE
9 1 EA 46189 DRIER,HVAC INDICATOR - COML
10 1 EA 46188 SWITCH,BINARY - - COML
11 1 EA 35298 BRACKET,DRIER W/HOSE CLAMPS - COML
12 2 EA 400849 CLAMP,HOSE,#48 2.56 - 3.50 RANGE - STL
13 1 EA 400509 HOOD,FILTER,HVAC - - COML
14 1 EA 400851 ASSY,HOSE,HVAC,#6 HVAC BULKHEAD-DRIER - COML
15 1 EA 701747 ASSY,HOSE,HVAC,#6 DRIER-CONDENSER - COML
COMPRESSOR-
16 1 EA 400853 ASSY,HOSE,HVAC,#8 CONDENSER - COML
17 1 EA 712782 ASSY,HOSE,HVAC,#10 COMPRESSOR-HVAC BH - COML
18 1 EA 712787 ASSY,HOSE,HVAC,#6 HVAC UNIT-BULKHEAD - COML
19 1 EA 712786 ASSY,HOSE,HVAC,#10 HVAC UNIT-BULKHEAD - COML
20 - - - NOT USED - - -
21 2.3 FT 008058 WEATHERSTRIP 0.13 X 0.50 - COML
22 2 EA HHCS0025200063Z8 FSR,HHCS 1/4-20 UNC X 0.63 - GR8
23 2 EA PWNA025XXXXXXMC FSR,PWNA 1/4 NARROW, TYPE A - MIL-CARB
24 13 EA HHCS038160050Z8 FSR,HHCS 3/8-16 UNC X 0.50 - GR8
25 - - - NOT USED - - -
26 17 EA PWNA038XXXXXXMC FSR,PWNA 3/8 NARROW, TYPE A - MIL-CARB
27 1 EA 702499 COMPRESSOR,AC,POLY V 24V - COML
28 1 EA 711106 INST, CONDENSOR - - COML
[See CONDENSOR
INSTALLATION (PART NO.
711106) for repair parts.]
29 1 EA UV400740 TUBE, AIR-INTAKE, HVAC TB RND 4.0 X 0.25 X 4.25 - 1026DOM
30 4 EA HHCS038160063Z8 CAPSCREW, HEX HEAD .375-16 X .63 - GR 8

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 38
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

PAGE 39
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR AIR CONDITIONER/HEATER (PART NO. 50 048 015).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA UV402056 HOUSING ASSEMBLY - - -
2 1 EA UV402057 PLENUM ASSEMBLY - - -
3 2 EA RD-5-5223-1 AIR DIFFUSER ASSEMBLY - - -
4 2 EA RD-5-5223-0 AIR DIFFUSER ASSEMBLY - - -
5 1 EA RD-4427-24 THERMOSTAT - - -
6 1 EA UV402061 COVER ASSEMBLY - - -
7 1 EA RD-5-7760-1 WATER VALVE - - -
8 1 EA RD-5-6868-0 EXPANSION VALVE - - -
9 1 EA RD-5-3647-0 RESISTOR - - -
10 1 EA RD-1-0771-1 HEATER CORE ASSEMBLY - - -
11 1 EA 50 048 015-09 EVAPORATOR ASSEMBLY - - -
12 1 EA UV014641 FILTER - - -
13 2 EA UV402067 DRAIN HOSE - - -
14 2 EA UV402068 SNAP FASTENER - - -
15 - - - NOT USED - - -
MOTOR BLOWER
16 1 EA UV402069 ASSEMBLY - - -
17 1 EA UV402070 BLOWER ASSEMBLY - - -
18 1 EA UV402071 BLOWER ASSEMBLY - - -
19 1 EA RD-5-7311-0 BLOWER WHEEL - - -
20 1 EA RD-5-7312-0 BLOWER WHEEL - - -
21 2 EA UV402074 ENTRY RINGS - - -
22 NOT USED - - -
23 1 EA RD-5-5121-24 MOTOR – 24 VOLT - - -
24 1 EA UV402076 RETAINER - MOTOR - - -
25 1 EA RD-5-3816-18 TUBE, 5/32” I.D. NOT SHOWN - -
26 1 EA RD-3-5277-0 CONTROL PANEL ASSY. - - -
27 - - - NOT USED - - -
28 1 EA RD-3-5413-0 LABEL – CONTROL PANEL NOT SHOWN - -
29 NOT USED - -
30 1 EA UV402078 LEVER – CONTROL NOT SHOWN - -
31 1 EA RD-5-4694-1 SWITCH – SPEED, FAN NOT SHOWN - -
32 1 EA RD-5-3748-0 SWITCH – TOGGLE, SPST NOT SHOWN - -
33 1 EA RD-5-4450-0 KNOB NOT SHOWN - -
34 1 EA RD-4180-24 CONTROL CABLE NOT SHOWN - -

The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712489).

PAGE 40
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR CONDENSOR INSTALLATION (PART NO. 711106).

PAGE 41
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR CONDENSOR INSTALLATION (PART NO. 711106).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 403056 CONDENSER, AC BT7-0115 - ALUM
2 1 EA 710905 MOUNT, CONDENSER 0.25 X 2.75 X 21.05 - ASTM A36
3 1 EA 710907 MOUNT, CONDENSER 0.25 X 2.75 X 28.05 - ASTM A36
4 4 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8
5 4 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16" - MIL CARB
6 5 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
WASHER, TYPE A
7 10 EA PWNA025XXXXXXMC 1/4" - MIL CARB
NARROW
8 5 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG ¼-20 - GR 8

The Next Higher Assembly is CAB HVAC ASSEMBLY (PART NO. 712489).

PAGE 42
 PARTS MANUAL
CAB INSTALLATION

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 1 OF 3).

PAGE 43
PARTS MANUAL
CAB INSTALLATION

(See Below)

REAR VIEW

DETAIL A

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 2 OF 3).

PAGE 44
 PARTS MANUAL
CAB INSTALLATION

(See Below)

DETAIL B

FIGURE FOR REAR WIPER INSTALLATION (PART NO. 712525) (SHEET 3 OF 3).

PAGE 45
PARTS MANUAL
CAB INSTALLATION

PARTS LIST FOR REAR WIPER INSTALLATION (PART NO. 712525).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 11 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
2 3 EA BHCS025200050SS CAPSCREW, BUTTON HEAD 1/4-20 X .50 - SST
3 3 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
4 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
5 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
6 1 EA 712513 BLADE, WIPER, 15" - - COML
7 1 EA 712507 ENCLOSURE, WIPER MOTOR - - FAB STL
8 1 EA 712512 ARM, WIPER, 12" - - COML
9 1 EA 712511 MOTOR, WIPER 24V - COML
1 GALLON
10 1 EA 400573 RESERVOIR, WASHER CAPACITY, - COML
W/PUMP
11 10 FT 400576 TUBING, WASHER FLUID LINE - COML
12 1 EA 400769 PLUG, PUMP, RESERVOIR - - COML
FOR PUMP /
13 5 EA 400770 CONNECTOR, ELECTRICAL MOTOR - COML
PLUGS
14 4 EA HNUT02520XXXXSS FSR,HNUT 1/4/20 UNC - SST
1/4-20 UNC
15 4 EA HHCS025200100SS FSR, HHCS - SST
X 1.00

The Next Higher Assembly is SWIVEL SEAT CAB ASSEMBLY (PART NO. 712403).

PAGE 46
 PARTS MANUAL
12 INCH RISER INSTALLATION

12 INCH RISER INSTALLATION

712395
GROUP NAME PAGE NUMBER

12 INCH RISER INSTALLATION (PART NO. 712395, REV. A) ................................................................. 2

PAGE 1
PARTS MANUAL
12 INCH RISER INSTALLATION

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 1 OF 3).

PAGE 2
 PARTS MANUAL
12 INCH RISER INSTALLATION

Section B
(See Sheet 3)

Section A
(See Sheet 3)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
12 INCH RISER INSTALLATION

Section A
(From Sheet 2)

Section B
(From Sheet 2)

FIGURE FOR 12 INCH RISER INSTALLATION (PART NO. 712395) (SHEET 3 OF 3).

PAGE 4
 PARTS MANUAL
12 INCH RISER INSTALLATION

PARTS LIST FOR 12 INCH RISER INSTALLATION (PART NO. 712395).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 712305 WELDMENT, RISER - -
2 4 EA 710542 PLATE, CAB MNT, ENG PLT, 1.50 X 5.50 X 8.00 A572
END
3 4 EA UV008000 MOUNT, ISOLATION SAME AS 35890 (OBS) -
4 16 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 0.625-11 X 1.75 GR 8
5 16 EA PWNA063XXXXXXMC WASHER, TYPE A 0.625 MIL CARB
NARROW
6 8 EA 35891 WASHER, MOUNT, CAB 0.375 X 5.25, GR.50, A572, PLT
7 4 EA 45143 CAPSCREW, HEX HD 1.00 -8 X 7.00 GR 8
8 8 EA 35278 WASHER, PL 1.00, HARDENED ZINC PLT
9 4 EA 33772 NUT, HEX HD 1.00 -8, DURA-TORQ -
10 4 EA 31272 LOCKWASHER, SPRING 1.00, DURA-TORQ -

PAGE 5
PARTS MANUAL
12 INCH RISER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 6
 PARTS MANUAL
SV-11 BOOM INSTALLATION

SV-11 BOOM INSTALLATION

712270
GROUP NAME PAGE NUMBER

SV-11 BOOM INSTALLATION (PART NO. 712270, REV. A)............................................................................... 2

BOOM LIFT CYLINDER (PART NO. 711153, REV. A) ......................................................................................... 7
BOOM ASSEMBLY (PART NO. 710043, REV. D) ................................................................................................. 9
CYLINDER ASSEMBLY (PART NO. 710533, REV. A) ......................................................................................... 29
5” BOOM ROLLER ASSEMBLY (PART NO. 712341, REV. A) ............................................................................ 30
5” BOOM ROLLER ASSEMBLY (PART NO. 712364, REV. A) ............................................................................ 33
7” BOOM ROLLER ASSEMBLY (PART NO. 400672, REV. F) ............................................................................ 35
TOOL EXTEND CYLINDER (PART NO. 404800, REV. C) ................................................................................... 37
CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230, REV. D) .......................................... 38

PAGE 1
PARTS MANUAL
SV-11 BOOM INSTALLATION

See Section A
on Sheet 4

A A See Section B
on Sheet 4

See Detail C on
Sheet 3
C C
B B

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 712270) (SHEET 1 OF 4).

PAGE 2
 PARTS MANUAL
SV-11 BOOM INSTALLATION

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 712270) (SHEET 2 OF 4).

PAGE 3
PARTS MANUAL
SV-11 BOOM INSTALLATION

DETAIL C
From Sheet 1

FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 712270) (SHEET 3 OF 4).

PAGE 4
 PARTS MANUAL
SV-11 BOOM INSTALLATION

Section A
(From Sheet 1)

Section B
(From Sheet 1)
FIGURE FOR SV-11 BOOM INSTALLATION (PART NO. 712270) (SHEET 4 OF 4).

PAGE 5
PARTS MANUAL
SV-11 BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM INSTALLATION (PART NO. 712270)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

CYLINDER, BOOM LIFT
[See BOOM LIFT CYLINDER 5.50 BORE X 3.50
1 2 EA 711153 - COML
(PART NO. 711153) for repair ROD X 29.00 STROKE
parts.]
2 1 EA 400524 WELD, PIN PIVOT, BOOM - - FAB STL
BUSHING, BOOM PIVOT, 4.00 O.D. X 3.50 I.D. X 1026 HRS,
3 2 EA 401807 -
BOOM 6.00 ASTM A106
BUSHING, BOOM PIVOT, 4.00 O.D. X 3.50 I.D. X 1026 HRS,
4 2 EA 401808 -
FRAME 3.75 ASTM A106
ASTM A572
5 2 EA 400527 PLATE, KEEPER, PIN - -
GR 50
6 2 EA 400130 PIN, BOOM LIFT CYL. 2.00 DIA. X 5.44 - 4150
2.50 O.D. X 2.00 I.D.
7 4 EA 710347 BUSHING - COML
1.25
8 2 EA 400131 COVER, BOOM LIFT CYL. PIN - - ASTM A36
9 2 EA 400132 COVER, BOOM LIFT CYL. PIN - - ASTM A36
10 2 EA 400533 PIN, CYL, BOOM LIFT, UPPER - - FAB STL
11 4 EA 711748 PIN, CYLINDER - - FAB STL
CYLINDER, BOOM SWING

Seal Kit: 711779 5.00 BORE X 2.50

12 2 EA 712263 - COML
ROD X 10.00 STROKE
Spherical Bushing: 0904594-
0024
13 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4" - MIL CARB
14 8 EA PWNA063XXXXXXMC WASHER, TYPE A NARROW 5/8" - MIL CARB
15 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 - GR 8
16 8 EA HHCS063110175Z8 CAPSCREW, HEX HEAD 5/8-11 X 1.75 - GR 8
17 8 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
18 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.75 - GR 8
19 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
ASSY, BOOM, SV-11
20 1 EA 710043 [See BOOM ASSEMBLY (PART - - STL
NO. 710043) for repair parts.]
21 4 EA 701211 FTG,ELBOW,45 DEG 1212JMOM45EXXST - STL
22 4 EA 700300 FTG, 90~ ELBOW 1212JMOM90EXXST - STL
23 1 EA 90 437 001 BINDER HOSE - COML
24 2 EA 0902044-0022 SHACKLE Ø 5/16 , GALVANIZED - COML
25 1 EA 711860 BOLT, EYE 1/2 - 12 UNC X 1.50 - STL

PAGE 6
 PARTS MANUAL
SV-11 BOOM INSTALLATION

1 1

Items 3 and 4 Not Shown

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

1 2 EA UV402358 BUSHING, CYLINDER - - -
2 1 EA 50 109 063 COUNTERBALANCE 3:1 PILOT RATIO - -
VALVE
3 1 EA UV402364 PISTON SEAL KIT NOT SHOWN - -
4 1 EA UV402365 HEAD SEAL KIT NOT SHOWN - -
- - -
- - -
- - -

The Next Higher Assembly is BOOM INSTALLATION (PART NO. 712270).

FIGURE AND PARTS LIST FOR BOOM LIFT CYLINDER (PART NO. 711153).

PAGE 7
PARTS MANUAL
SV-11 BOOM INSTALLATION

THIS PAGE INTENTIONALLY BLANK.

PAGE 8
 PARTS MANUAL
BOOM INSTALLATION

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE

1. INSTALL BOTTOM ROLLER #1, ITEM #12.

2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4.
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117, & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 1 OF 8).

PAGE 9/PAGE 10 BLANK

 PARTS MANUAL
BOOM INSTALLATION

BOOM ROLLER INSTALLATION & ADJUSTMENT PROCEDURE

1. INSTALL BOTTOM ROLLER #1, ITEM #12.

2. INSTALL BOTTOM ROLLER #2, ITEM #9.
3. INSTALL EXTENSION CYLINDER, ITEM #3, INTO THE INNER BOOM, ITEM #4.
4. INSTALL INNER BOOM ASSEMBLY INTO THE OUTER BOOM, ITEM #6, AND INSTALL INNER BOOM GUIDE WELDMENTS, ITEM #75.
5. CENTER BOOM AND INSTALL ROLLERS #3, #5 & #6, ITEMS #11, 117 & 118. SHIM TO APPROXIMATELY 1/16" GAP ON TOP AND SIDES.
6. CHECK HEIGHT OF INNER BOOM GUIDE WELDMENTS TO LOWER OUTER BOOM WEAR BARS. SHIM ROLLER #2 AS REQUIRED TO RAISE/LOWER GUIDE PLATE
WELDMENT TO APPROXIMATELY 1/4"-3/8" ABOVE BOTTOM WEAR BARS.
7. INSTALL ROLLER #4, ITEM #9. SHIM TO APPROXIMATELY 1/16" GAP BETWEEN THE ROLLER AND THE INNER BOOM.
8. CENTER INNER BOOM GUIDE WELDMENTS BETWEEN SIDE WEAR BARS. INSTALL ROLLERS #7 & #8, ITEMS #9, TO APPROXIMATELY 1/16" GAP TO INNER BOOM.
9. INSTALL REAR EXTENSION CYLINDER PIN, ITEM # 7.
10. TO TIGHTEN ROLLER TO BOOM FIT - REMOVE SHIM(S).
11. TO LOOSEN ROLLER TO BOOM FIT - ADD SHIM(S).

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 2 OF 8).

PAGE 11/PAGE 12 BLANK

 PARTS MANUAL
BOOM INSTALLATION

Note: Rollers should be no more than .13

from inner boom (typical).

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 3 OF 8).

PAGE 13/PAGE 14 BLANK

 PARTS MANUAL
BOOM INSTALLATION

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 4 OF 8).

PAGE 15/PAGE 16 BLANK

 PARTS MANUAL
BOOM INSTALLATION

NOTES:
1. CLEAN MANUFACTURER'S OIL FROM BOLTS BEFORE
INSTALLING.
2. APPLY LOCTITE 277 & IMMEDIATELY (WITHIN 5 MIN)
TORQUE TO 900 FT LBS USING AN ALTERNATING
CROSS SEQUENCE.
3. MARK WITH YELLOW PAINT.
4. IMMEDIATELY RETORQUE TO 900 FT LBS USING A
CLOCKWISE OR A COUNTERCLOCKWISE SEQUENCE.
5. MARK WITH RED PAINT MARK.
6. ITEM #31 MUST BE BOLTED ON BEFORE LOCATING
ITEM #30.
7. AFTER BOLTING IN ITEM #31, ROTATE THE BARREL
CLOCKWISE UNTIL THE HELAC STOPS THE
ROTATION. ROTATE THE BARREL
COUNTERCLOCKWISE 3/4" AND LOCATE ITEM #30 SO
THAT ITEM #30 LIMITS THE ROTATION OF THE
BARREL NOT THE HELAC. REPEAT THE PROCEDURE
IN THE COUNTERCLOCKWISE DIRECTION. FILL THE
BEVEL WELD AND ADD A 5/16" FILLET WELD WHERE
POSSIBLE.

(Shown With Items #81 & #82 Removed)

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 5 OF 8).

PAGE 17/PAGE 18 BLANK

 PARTS MANUAL
BOOM INSTALLATION

NOTES:

1. WELD ITEM #89 TO ITEM #10 WITH A 5/16 FILLET WELD AFTER BOTH
ITEMS HAVE BEEN BOLTED TO ITEM #4.

2. WHEN INSTALLING ITEMS #81 & #82, APPLY SILICONE CAULK ON THE
INSIDE EDGES OF THE GUARDS WHERE THEY MEET THE BARREL, PLUS
AT THE SEAMS BETWEEN THE TWO COVERS.

3. THREAD ITEM #111 INTO MOUNTING PLATE AS FAR AS POSSIBLE AND

THEN THREAD ITEM #112 ON TO REMAINING THREADS OF ITEM #111.

4. ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON TOOL EXTEND

CYLINDER.

A. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO

BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.

B. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.

C. DO NOT FLAPPER BORES.

D. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED

HOLES IN PINS BEFORE INSTALLING.

E. APPLY LOCTITE 277 TO BOLTS.

F. TORQUE BOLTS TO 300 FT-LBS.

G. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND

THEN RETORQUE.

H. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.

I. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 6 OF 8).

PAGE 19/PAGE 20 BLANK

 PARTS MANUAL
BOOM INSTALLATION

ASSEMBLY INSTRUCTIONS FOR

TAPERED BUSHINGS ON BOOM &
TOOL EXTEND CYL.

1. INSTALL BUSHINGS ON BOTH

ENDS AND CENTER PIN SO
BUSHINGS PROTRUDE EQUALLY
ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON
BORES, PINS, BUSHINGS OR
BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL
FROM BOLTS AND THREADED
HOLES IN PINS BEFORE
INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE
BUSHING SEVERAL TIMES AND
THEN RETORQUE.
8. REPEAT TORQUE AND HAMMER
PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE
400 FT-LBS.

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 7 OF 8).

PAGE 21/PAGE 22 BLANK

 PARTS MANUAL
BOOM INSTALLATION

FIGURE FOR BOOM ASSEMBLY (PART NO. 710043) (SHEET 8 OF 8).

PAGE 23/PAGE 24 BLANK

 PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L

1 1 EA 400116 ACTUATOR, ROTARY Seal Kit: 705671
2 1 EA UV401838 BEARING, ROTATOR, TOOL -
3 1 EA 710533 CYL, BOOM, EXTEND [See 4.50 X 3.50 X 38.50
CYLINDER ASSEMBLY (PART NO.
710533) for repair parts.]
4 1 EA 709945 MACHINING, BOOM, INNER, SV-11 -
5 12 EA UV400381 BUSHING, 1.50 OD X 1.00 ID X 0.75 -
LG
6 1 EA 709998 MACHINING, BOOM, OUTER SV-11
7 1 EA UV400537 PIN, BOOM -
8 12 EA SHCS050130200ST CAPSCREW, SOCKET HEAD .50-13 X 2.00 STL
9 4 EA 712341 ASSY, ROLLER, BOOM, 5"[See 5” -
BOOM ROLLER ASSEMBLY (PART
NO. 712341) for repair parts.]
10 1 EA UV401514 WELDMENT, SUPPORT, PIPE, SCALER
INNER
11 1 EA 712364 ASSY, ROLLER, BOOM, 5" [See 5” -
BOOM ROLLER ASSEMBLY (PART
NO. 712364) for repair parts.]
12 1 EA 400672 ASSY, ROLLER, BOOM, 7" [See 7” SCALER
BOOM ROLLER ASSEMBLY (PART
NO. 400672) for repair parts.]
13 12 EA 701713 PIN, LINCH 0.188 X 1.563 - ZN
14 18 EA HHCS050130175Z8 CAPSCREW, HEX HEAD .50-13 X 1.75 GR 8
15 83 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW .50 MIL CARB
16 6 EA HHCS100080200Z8 CAPSCREW, HEX HEAD 1.00-8 X 2.00 GR 8
17 36 EA HHCS100080250Z8 CAPSCREW, HEX HEAD 1.00-8 X 2.50,G8 GR 8
18 100 EA PWNA100XXXXXXMC WASHER, TYPE A NARROW 1.00 MIL CARB
19 25 EA SHCS100080650UN CAPSCREW, SOCKET HEAD 1.00-8 X 6.50
20 3 EA SHCS100081000UN CAPSCREW, SOCKET HEAD 1.00-8 X 10.00
21 27 EA SHCS100080450UN CAPSCREW, SOCKET HEAD 1.00-8 X 4.50
22 1 EA UV400449 MACHINING, BARREL, SCALER -
23 1 EA UV404800 CYL, TOOL, EXTEND [See TOOL 5.50 X 2.50 X 20.00
EXTEND CYLINDER (PART NO.
404800) for repair parts.]
24 4 EA UV401592 BUSHING, TAPERED, 2.00 DIA. -
25 1 EA UV401599 PIN, TAPERED, DIA, 2.00 X 5.00 LG -
26 8 EA 700682 FTG, UNION 8 WTX-S
27 2 EA UV401445 PLATE, BOOM PLT, 0.375 X 2.00 X 19.130 A572
28 8 EA 700686 FTG, ELBOW, UNION, BULKHEAD 8 WETX-WLN-S
29 2 EA UV402031 RUBBER, BOOM
30 2 EA UV400804 PLATE, BOOM STOP PLT, 1.50 X 2.47 X 5.300 A514
31 1 EA UV400805 PLATE, BOOM STOP PLT, 2.50 X 2.40 X 7.730 A514
CONTINUED

PAGE 25
 PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L

32 2 EA UV400538 PLATE, PIN KEEPER PLT,00.750X04.000X04.000 A572
33 1 EA UV402022 WELDMENT, LIGHT, BOOM SCALER
34 1 EA UV402023 WELDMENT, LIGHT, BOOM SCALER
35 20 EA UV400606 SHEET, SHIM, ROLLER SHT,00.125X8.690X19.750 A569
36 16 EA UV400607 SHEET, SHIM, ROLLER SHT,00.125X6.690X20.380 A569
37 16 EA HHCS050130100Z8 CAPSCREW, HEX HEAD .50-13X1.00 GR 8
38 2 EA UV402027 WELD, COVER, LIGHT, BOOM SCALER
39 1 EA 700186 FTG, ELBOW, STR, THRD 8 C50X-S
40 17 EA HHCS050130150Z8 CAPSCREW, HEX HEAD .50-13X1.50 GR 8
41 2 EA 700224 FTG, CONNECTOR, STR, THRD 8 F50X-S
42 2 EA 710054 COVER, INNER BOOM PLT, 0.19X 6.25 X 64.50 A36
43 1 EA 701212 FTG, CONN, LONG, STR, THR 8 FF50X-S
44 29 EA HNUT10008XXXXZ8 NUT, HEX 1.00-8 GR 8
45 8 EA 701711 OBSOLETE USE BHCS050130100ST .50-13X1.00 STL
46 8 EA UV401049 SHEET, SHIM, ROLLER SHT, 0.062 X 8.69 X 19.75 A569
47 6 EA UV401050 SHEET, SHIM, ROLLER SHT, 0.062 X 6.69 X 20.38 A1011
48 3 EA 700187 FITTING, ELBOW, SWIVEL, NUT 8 C6X-S
49 32 EA HHCS050130125Z8 CAPSCREW, HEX HEAD .50-13 X 1.25 GR 8
50 1 EA UV402178 RUBBER, BARREL, BOOM -
51 2 EA 700593 FTG, ELBOW, SWIVEL, NUT 6 V6X-S
52 1 EA UV401118 ASSY, HOSE CMP04 6030-06FJ-06FJ
53 3 EA UV404886 GREASE FITTING 1/4"-NPT -
54 3 EA 701275 FTG, ADAPTER, 90 ELBOW -
55 1 EA UV401289 COVER, BOOM, OUTER PLT, 0.250 X 19.34 X 25.00 A36
56 1 EA UV401290 RUBBER, BOOM -
57 1 EA UV401291 PLATE, BOOM PLT, 0.375 X 2.00 X 12.380 A572
58 1 EA UV401384 RUBBER, BOOM -
59 1 EA UV401864 PLATE, COVER, SCRAPER PLT, 0.50 X 9.260 X 19.920 A572
60 1 EA 700408 FTG, ELBOW, STR, THRD 12-16 C50X-S
61 3 EA 700273 FTG, CONNECTOR 6 FTX-S
62 4 EA UV401501 BAR, BOOM BR, 0.25 X 2.25 X 15.00 A36
63 3 EA UV401500 RUBBER, BOOM -
64 4 EA HHCS075100225Z9 CAPSCREW, HEX HEAD .75-10 X 2.25 F-911
65 12 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW .75 MIL CARB
66 1 EA UV401600 PIN, TAPERED, DIA, 2.0 X 5.25 LG -
67 6 EA UV401917 SPRING, COMPRESSION 9657K136
68 2 EA UV402035 ASSY, HOSE CMP04 60045-06FJ-06FJ
69 1 EA 710391 WELDMENT, OUTER PIPE -
CONTINUED

PAGE 26
 PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L

70 1 EA 710393 WELDMENT, INNER PIPE -
71 1 EA 710395 PLATE, SUPPORT, PIPE PLT,00.50X06.00X09.00 A36
72 1.5 EA UV404922 CHAIN, CUT-RESISTANT, 3/8" 8949T34
73 2 EA 49259 LINK, CONNECTOR, THREADED 3/8 DIA
74 1 EA 711942 ASSY, BULKHEAD -
75 2 EA UV401940 WELD, STOP, BOOM, INNER SCALER
76 1 EA UV401550 PLATE, GUARD, HOSE PLT, 0.13 X 7.70 X 34.38 A1011
77 4 EA HHCS025200200Z8 CAPSCREW, HEX HEAD .25-20 X 2.00 GR 8
78 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW .25 MIL CARB
79 4 EA HNUT02520XXXXZ8 NUT, HEX .25-20 GR 8
80 12 EA HHCS088090300Z8 CAPSCREW, HEX HEAD .88-09 X 3.00 GR 8
81 1 EA UV401819 WELD, GUARD, ROTEK, UPPER SCALER
82 1 EA UV401820 WELD, GUARD, ROTEK, LOWER SCALER
83 4 EA UV402033 PLATE, BLOCK, CYL. PLT, 2.25 X 2.750 X 6.00 A572
84 1 EA UV401922 PLATE.BOOM, SCRAPER PLT, 1.75 X 4.38 X 10.340 A514
85 1 EA UV401921 PLATE, BOOM, SCRAPER PLT, 1.75 X 4.38 X 10.34 A514
86 8 EA HHCS075100200Z8 CAPSCREW, HEX HEAD .75-10 X 2.00 GR 8
87 1 EA 700081 SWIVEL, INLINE, #06 JIC MALE SS4MJ6XMJ6
88 4 EA UV402037 WRAP, SPIRAL, #04 HOSE 1708-95
89 2 EA UV402048 WELD, SUPPORT, BRACKET SCALER
90 2 EA UV400376 RUBBER, GUARD, LIGHT, BOOM -
91 1 EA UV401230 ASSY, CUSHION, VALVE [See SCALER HYD SUB-ASSY
CUSHION ROTATOR RELIEF
VALVE ASSEMBLY (PART NO.
401230) for repair parts.]
92 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW .312 MIL CARB
93 2 EA HHCS031180175Z8 CAPSCREW, HEX HEAD .312-18X1.75,G8 GR 8
94 1 EA UV402177 PLATE, COVER, BARREL PLT, 0.25 X 7.25 X 9.00 A36
95 1 EA SHCS100080600UN CAPSCREW, SOCKET HEAD 1.00-8 X 6.00
96 - - - NOT USED -
97 - - - NOT USED -
98 1 EA UV402446 RUBBER,BOOM SCALER
99 1 EA 38287 SILICONE, RTV, CLEAR, 732 -
100 1 EA UV007670 HORN, 24VDC -
101 2 EA HHCS025200050SS CAPSCREW, HEX HEAD .25-20 X .50 SST
102 2 EA PWRB025XXXXXXSS WASHER, TYPE B REGULAR 1/4" SST
103 1 EA 700220 FTG, ELBOW, SWIVEL, NUT 12 V6X-S
104 1 EA UV400777 COVER, BOOM ROLLER PLT, 0.25 X 20.35 X 25.25 A572
105 1 EA 700589 FTG, COUPLING, PIPE 1/4GG-S
106 - - - NOT USED -
CONTINUED

PAGE 27
 PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR SV-11 BOOM ASSEMBLY (PART NO. 710043) CONTINUED

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIP. MAT’L

107 1 EA UV401475 ASSY, HOSE CMP06 6014-06FJ-06FJ
108 1 EA 700192 FTG, COUPLING, PIPE 1/8 GG-S
109 1 EA 700196 FTG, NIPPLE, MALE PIPE 02 NPT M - 02 NPT M X 2.50 LG
110 12 EA PWNA088XXXXXXMC WASHER, TYPE A NARROW .875 MIL CARB
111 4 EA HHCS050130250Z8 CAPSCREW, HEX HEAD .50-13 X 2.50 GR 8
112 4 EA HNUT05013XXXXZ8 NUT, HEX .50-13 GR 8
113 4 EA UV401093 FTG, BULKHEAD, SWIVEL, 08MJ- SS8MJB8XMJ8
08MJX
114 4 EA 50888 FTG, SWIVEL, 08MJ-08FJX SS8MJ8XFJ8
115 2 EA UV401091 FTG, SWIVEL, 12MJ-12FJX SS12MJ12XFJ12
116 4 EA 711742 FTG, UNION, BULKHEAD, ELBOW 8 WNTX-WLN-S
117 1 EA 712365 ASSY, ROLLER, BOOM, 5" -
118 1 EA 712366 ASSY, ROLLER, BOOM, 5" -

The Next Higher Assembly is BOOM INSTALLATION (PART NO. 712270).

PAGE 28
 PARTS MANUAL
BOOM INSTALLATION

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709592 CYLINDER,HYDRAULIC,EXTEND 4.50 X 3.50 X 68.50 COML
2 1 EA 710535 ASSY, HOSE DCM4D3JS12X-72.50 COML
3 1 EA 700147 FTG,CONNECTOR,STR,THRD 1216JMOMSTRXXST COML
4 1 EA 701010 FTG,UNION, BULKHEAD 1212JMJMBSTXXST COML

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR CYLINDER ASSEMBLY (PART NO. 710533)

PAGE 29
PARTS MANUAL
BOOM INSTALLATION

NOTES:

1. INSTALL THE BUSHING, ITEM

#3, WITH THE GROOVE OPENING
TOWARDS THE INSIDE.

2. INSTALL THE THRUST

WASHER, ITEM #5, WITH THE
GROOVES TOWARDS THE
BUSHING.

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 1 OF 2).

PAGE 30
 PARTS MANUAL
BOOM INSTALLATION

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341) (SHEET 2 OF 2).

PAGE 31
PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712341).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 712340 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM 4150
4 2 EA 400547 5.00 DIA. X 3.06 -
Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

PAGE 32
 PARTS MANUAL
BOOM INSTALLATION

NOTES:

1. INSTALL THE BUSHING, ITEM #3, WITH THE GROOVE

OPENING TOWARDS THE INSIDE.

2. INSTALL THE THRUST WASHER, ITEM #5, WITH THE

GROOVES TOWARDS THE BUSHING.

FIGURE FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

PAGE 33
 PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR 5” BOOM ROLLER ASSEMBLY (PART NO. 712364).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L. MAT’L

1 1 EA 712361 WELD, ROLLER, BOOM - FAB STL
2 1 EA 400530 BAR, PIN, 5" ROLLER 2.50 DIA. X 13.00 AISI 8620
Manganese
3 2 EA 403762 BUSHING 3.25 O.D. X 2.50 I.D. X 1.74 -
Bronze
ASTM
4 2 EA 400547 5.00 DIA. X 3.06 -
4150 Q&T
Aluminum
5 2 EA 400715 WASHER, THRUST 4.50 DIA. X 0.25 Bronze
C95400
6 2 EA RPIN050XX0400ST PIN, SPRING, SLOTTED 0.50 DIA. X 4.00 STL
7 1 EA 700079 FTG, GREASE 1/8-27NPT STL

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

PAGE 34
 PARTS MANUAL
BOOM INSTALLATION

5 3 4 1 4 3 2 5

FIGURE FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

PAGE 35
PARTS MANUAL
BOOM INSTALLATION

PARTS LIST FOR 7” BOOM ROLLER ASSEMBLY (PART NO. 400672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 400505 ROLLER, BOOM, LOWER Ø7.00 X 16.00 - FAB STL
2 1 EA 400529 PIN, ROLLER, 7" Ø3.00 X 27.50 LG - 4140 QT
3 2 EA 400776 WASHER, THRUST 4.63 OD X 3.12 ID X 0.25 - COML
4 2 EA 402738 BUSHING, ROLLER 4.88OD X 3.00ID SUPER-OILITE BRONZE
5 2 EA S200054 GREASE FITTING 1/8 NPT - STL

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

PAGE 36
 PARTS MANUAL
BOOM INSTALLATION

1
1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 2 EA 402408 BEARING, SPHERICAL 2.00 ID X 3.19 OD X 2.50 LG - STL
2 1 EA 402108 SEAL KIT, CYLINDER, PISTON NOT SHOWN - COML
3 1 EA 700425 KIT, HEAD SEAL NOT SHOWN - COML

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR TOOL EXTEND CYLINDER (PART NO. 404800)

PAGE 37
 PARTS MANUAL
BOOM INSTALLATION

6
7

6
7

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 401254 VALVE, CUSHION, HELAC - - COML
2 1 EA 700773 FTG, ELBOW, STR, THRD 0810JMOM90EXXST - COML
3 2 EA 700763 FTG, CONNECTOR, STR, THD 0810JMOMSTRXXST - STL
4 1 EA 700775 FTG, ELBOW, 45°, STR, THD 0810JMOM45EXXST - STL
5 1 EA 700187 FTG, ELBOW, SWIVEL, 90~ 0808JMJS90EXXST - STL
6 2 EA 402207 CARTRIDGE, VALVE, RELIEF 1600 PSI - COML
7 2 EA 45967 SEAL KIT CROSS PORT RELIEF APP - COML

The Next Higher Assembly is BOOM ASSEMBLY (PART NO. 710043).

FIGURE AND PARTS LIST FOR CUSHION ROTATOR RELIEF VALVE ASSEMBLY (PART NO. 401230).

PAGE 38
 PARTS MANUAL
HAMMER INSTALLATION

HAMMER INSTALLATION
712222
GROUP NAME PAGE NUMBER

HAMMER INSTALLATION (PART NO. 712222, REV. B) .................................................................................... 2

HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903, REV. B)................................................ 11
HAMMER MANIFOLD ASSEMBLY (PART NO. 710830, REV. A)...................................................................... 14

PAGE 1
PARTS MANUAL
HAMMER INSTALLATION

D
C

See Section C
on Sheet 2

Notes

1: Filter bracket, Item 23, is to be used with

filter assembly, P/N 708008 to filter the
return oil from the hammer.

2. When mounting hammer, use permanent

Loctite on Items 41 & 42.
View D
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 1 OF 7).

PAGE 2
 PARTS MANUAL
HAMMER INSTALLATION

Section C
(From Sheet 1)

Hammer Lubrication Detail

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 2 OF 7).

PAGE 3
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 3 OF 7).

PAGE 4
 PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS & BUSHINGS ON HAMMER/BARREL PIVOT

1. INSTALL BUSHINGS IN THE HAMMER SO THAT THE OPEN END OF THE GREASE GROOVES ARE FACING TOWARDS THE
MIDDLE.
2. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
3. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
4. DO NOT FLAPPER BORES.
5. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
6. APPLY LOCTITE 277 TO BOLTS.
7. TORQUE BOLTS TO 1600 FT-LBS.
8. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
9. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
10. FINAL TORQUE OF BOLTS TO BE 1700 FT-LBS.
FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 4 OF 7).

PAGE 5
PARTS MANUAL
HAMMER INSTALLATION

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS ON HAMMER EXTEND CYLINDER

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.
2. DO NOT USE NEVER-SEIZE ON BORES, PINS, BUSHINGS OR BOLTS.
3. DO NOT FLAPPER BORES.
4. CLEAN MANUFACTURER'S OIL FROM BOLTS AND THREADED HOLES IN PINS BEFORE INSTALLING.
5. APPLY LOCTITE 277 TO BOLTS.
6. TORQUE BOLTS TO 300 FT-LBS.
7. HAMMER ON THE ENDS OF THE BUSHING SEVERAL TIMES AND THEN
8. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE TIMES.
9. FINAL TORQUE OF BOLTS TO BE 400 FT-LBS.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 5 OF 7).

PAGE 6
 PARTS MANUAL
HAMMER INSTALLATION

J-BOX 4
(LEFT SIDE VIEW)

NOTE:

1. USE ITEM 29 FOR WIRE HOOK-UP TO TERMINAL BOARDS.

2. REMOVE HOLE PLUG FROM J-BOX # 4, AND INSTALL ITEM #26, #27 & #31 AS SHOWN.
3. INSTALL ITEM 51 IN CONSOLE RIGHT SIDE PER CONSOLE ASSEMBLY.

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 6 OF 7).

PAGE 7
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER INSTALLATION (PART NO. 712222) (SHEET 7 OF 7).

PAGE 8
 PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 2 EA PWNA125XXXXXXMC WASHER, TYPE A NARROW 1.25 MIL CARB
2 2 EA HHCS125070350Z9 CAPSCREW, HEX HEAD 1.25-7 X 3.50 F-911
3 2 EA UV401593 BUSHING, TAPERED, 3.50 DIA. -
4 1 EA UV401597 PIN, TAPERED, DIA, 3.50X12.00 LG -
5 2 EA UV401596 BUSHING, TOOL PIVOT -
6 2 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW .75 MIL CARB
7 2 EA HHCS075100225Z9 CAPSCREW, HEX HEAD .75-10 X 2.25 F-911
8 1 EA UV401599 PIN, TAPERED, DIA,2.0 X 5.0 LG
9 2 EA UV401592 BUSHING, TAPERED, 2.0 DIA. -
10 1 EA 711666 MACHINING, MOUNT, HAMMER -
11 1 EA 709528 HAMMER, SCALER BREAKER -
12 4 EA UV401092 FTG, BULKHEAD, SWIVEL, 12MJ- SS12MJB12XMJ12
12MJX
13 4 EA 701010 FTG, UNION, BULKHEAD 12 WTX-S
14 1 EA UV404914 ASSY, HOSE CMP-12 6077-12FJ-
12FJ
15 1 EA UV404913 ASSY, HOSE CMP-12 6076-12FJ-
12FJ
16 2 EA 712201 ASSY, HOSE CMP12 6112-12FJ-
12FJ
17 4 EA UV403681 ASSY, HOSE CMP-12 6060-12FJ-
12FJ
18 1 EA 700079 FTG, GREASE, 1/8"NPT 1/8-27 NPT
19 1 EA UV400586 CABLE, W/DIN 9-P5193-002
20 1 EA UV400647 CONNECTOR, CORD 00.250-00.375,1/2 NPT
21 5 EA S011460 TERMINAL, BLADE, #22-18AWG -
INS.
22 1 EA UV400763 LOCKNUT, SEALING, 1/2NPT -
23 1 EA 709319 BRACKET, FILTER MOUNTING PLT, 0.25 X 5.0 X 7.9 A36
24 2 EA 709317 FTG, ADAPTER 12F42EDMX-S
25 1 EA 711453 LUBE SYSTEM, AUTOMATIC -
26 1 EA 711530 PLATE, ADAPTER PLT, 0.38 X 4.0 X 6.5 A36
27 1 EA 711531 PLATE, MOUNTING PLT, 0.5 X 4.0 X 6.5 A36
28 1 EA 711532 CARTRIDGE, GREASE 150G -
29 2 EA 702427 FTG, CONNECTOR, STR, THRD 848FSO-06X05
30 4 EA SHCSM1217506010 CAPSCREW, SOCKET HEAD M12-1.75-60 CL 10.9
31 4 EA HHCS050130088Z8 CAPSCREW, HEX HEAD .50-13 X. 875 GR 8
32 3 EA 700228 FTG, CONNECTOR, STR, THD. 6 F40MX-S
33 1 EA 700889 FTG,GREASE, 90 1/8-27 NPT-90 DEG
34 4 EA 711806 SPACER TB, RND, 1.0 X 0.19 X A513
1.38
35 1 EA 711801 ASSY,HOSE

- CONTINUED ON NEXT PAGE -

PAGE 9
PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER INSTALLATION (PART NO. 712222) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

36 1 EA 711802 ASSY,HOSE HFS2-06 3039-06FJ-
06FJ90T
37 1 EA 711803 ASSY,HOSE,SPRING HFS2-06 3076-06FJ-06FJ
GUARD
38 1 EA 711804 ASSY,HOSE,SPRING HFS2-06 3093-06FJ-06FJ
GUARD
39 1 EA 711807 GUARD,LUBE -
40 1 EA 711903 INST, HAMMER MFLD -
FILTER [See HAMMER
MANIFOLD FILTER
INSTALLATION (PART NO.
711903) for repair parts.]
41 2 EA HHCS063110275Z8 CAPSCREW,HEX HEAD .625-11 X 2.75 GR 8
42 6 EA HHCS063110350Z8 CAPSCREW,HEX HEAD .625-11 X 3.50 GR 8
(AP)
43 14 EA PWNA063XXXXXXMC WASHER,TYPE A .625 MIL CARB
NARROW
44 2 EA HNUT06311XXXXZ8 NUT,HEX .625-11 GR 8
45 2 EA 712200 ASSY,HOSE CMP12 6070-12FJ-12FJ
46 2 EA 712203 ASSY,HOSE HTB12 3031-12FJ-
12FJ90T
47 2 EA UV401091 FTG,SWIVEL,12MJ-12FJX SS12MJ12XFJ12
48 2 EA 712221 FTG,BULKHEAD,SWIVEL, SS4MJB6XMJ6
#06 JIC M
49 4 EA PWNA050XXXXXXMC WASHER,TYPE A .50 MIL CARB
NARROW
50 2 EA 701266 FTG,ELBOW,BULKHEAD,4 854BH-FS-12
5DEG (AP)

PAGE 10
 PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 1 OF 2).

PAGE 11
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903) (SHEET 2 OF 2).

PAGE 12
 PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710830 MANIFOLD ASSY, SCALER -
HAMMER [See HAMMER
MANIFOLD ASSEMBLY
(PART NO. 710830) for
repair parts.]
2 1 EA 708008 FILTER, SPIN ON 175 PSI, 26.4 GPM - -
3 2 EA 710281 FTG, ELBOW, STR, THRD 2016OMJM90EXXST STL
4 1 EA 700767 FTG, ELBOW, STR, THRD 1616JMOM90EXXST STL
5 1 EA 700300 FTG, 90° ELBOW 1212JMOM90EXXST - STL
6 1 EA 701211 FTG, ELBOW, 45 DEG 1212JMOM45EXXST STL
7 1 EA 701189 90° LONG ELBOW 1212JMOM90ELGST PLAIN
CARBON
STEEL
8 1 EA 700232 FTG, 90° ELBOW 0604JMOM90EXXST - STL
9 4 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16 - MIL CARB
10 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
11 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16-18 - GR 8
12 2 EA SHCS031180500ST CAPSCREW, SOC HD 5/16-18UNC X 5.00 SHCS03118 STL
0500ST

The Next Higher Assembly is HAMMER INSTALLATION (PART NO. 712222).

PAGE 13
PARTS MANUAL
HAMMER INSTALLATION

FIGURE FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

PAGE 14
 PARTS MANUAL
HAMMER INSTALLATION

PARTS LIST FOR HAMMER MANIFOLD ASSEMBLY (PART NO. 710830).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

6061-T6 w/ CLEAR 6061-T6
1 1 EA 711440 MANIFOLD BLOCK, HAMMER -
ANODIZING (SS)
2 1 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
3 1 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN 43650 -
4 1 EA 13885 VALVE, CARTRIDGE, RELIEF 50 GPM, 100-3000 PSI SEAL KIT # 45577 STL
FLOW CONTROL, PRESS
5 1 EA 50 109 153 VALVE, CARTRIDGE SEAL KIT # 51408 STL
COMP
SEAL KIT # 4140275-
6 1 EA 709416 CARTRIDGE, POPPET 2-WAY 2-POS STL
0241
DIRECTIONAL, 2 WAY, SEAL KIT #: VALVE 90
7 1 EA 709417 CARTRIDGE-SOL. OPERATED STL
N.C. 039 020, COIL 711227

The Next Higher Assembly is HAMMER MANIFOLD FILTER INSTALLATION (PART NO. 711903).

PAGE 15
PARTS MANUAL
HAMMER INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 16
 PARTS MANUAL
YOKE ASSEMBLY

YOKE ASSEMBLY
712182
GROUP NAME PAGE NUMBER

YOKE ASSEMBLY (PART NO. 712182, REV. B)................................................................................................... 2

PAGE 1
PARTS MANUAL
YOKE ASSEMBLY

See Section A on Sheet 2

FIGURE FOR YOKE ASSEMBLY (PART NO. 712182) (SHEET 1 OF 3).

PAGE 2
 PARTS MANUAL
YOKE ASSEMBLY

See Section B
on Sheet 3

Section A
(From Sheet 1)

FIGURE FOR YOKE ASSEMBLY (PART NO. 712182) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
YOKE ASSEMBLY

Section B
(From Sheet 2)

FIGURE FOR YOKE ASSEMBLY (PART NO. 712182) (SHEET 3 OF 3).

PAGE 4
 PARTS MANUAL
YOKE ASSEMBLY

PARTS LIST FOR YOKE ASSEMBLY (PART NO. 712182).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 712183 YOKE - - FAB STL
2 1 EA 712186 BASE, YOKE, MACHINING - - FAB STL
MANGANESE
15.50 ID. X 17.00 O.D. X
3 1 EA 709814 BUSHING, BOOM PIVOT - BRONZE
15.00
86300
4 24 EA SHCS088090500UN CAPSCREW, SOCKET HEAD 7/8 - 9 X 5.00 - UN
5 24 EA 712271 WASHER, HARDENED 7/8 Rc 40 - STL
6 1 EA 710134 PLATE, MOUNTING 11 GA. X 3.75 X 8.53 - AISI A 1011
7 1 EA 711180 GUARD, PROX SWITCH BOOM SWING - FAB STL
8 2 EA 35703 SWITCH,PROXIMITY 5/8-18UNF THREADS - COML
9 10 EA HHCS050130300Z8 CAPSCREW, HEX HEAD 1/2-13 X 3.00 - GR 8
10 10 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
11 1 EA 711732 GUARD, PROX SWITCH BOOM SWING - FAB STL
0.275 X 15.50 I.D X 16.00
12 1 EA 712069 O RING 2-460 Rubber
O.D.

PAGE 5
PARTS MANUAL
YOKE ASSEMBLY

THIS PAGE INTENTIONALLY BLANK

PAGE 6
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

CAB HYDRAULIC INSTALLATION

712398
GROUP NAME PAGE NUMBER

CAB HYDRAULIC INSTALLATION (PART NO. 712398, REV. C)...................................................................... 2

FOOT PEDAL ASSEMBLY (PART NO. 712399, REV. A) .................................................................................... 5
HAND PUMP VALVE ASSEMBLY (PART NO. 708991, REV. C) ....................................................................... 7
HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536, REV. A) ................................................................. 9

PAGE 1
PARTS MANUAL
CAB HYDRAULIC INSTALLATION

SECTION A-A

See Sheet 2 for

SECTION C-C and
SECTION D-D

SECTION B-B
FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 1 of 2).

PAGE 2
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

SECTION C-C
From Sheet 1

SECTION D-D
From Sheet 1

FIGURE FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398) (SHEET 2 of 2).

PAGE 3
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR CAB HYDRAULIC INSTALLATION (PART NO. 712398).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ASSY, FOOT PEDALS
[See FOOT PEDAL ASSEMBLY (PART
1 1 EA 712399 NO. 712399) for repair parts.] - - COML
ASSY, VALVE, HAND PUMP
[See HAND PUMP VALVE ASSEMBLY
2 1 EA 708991 (PART NO. 708991) for repair parts.] - - COML
VALVE, CONTROL JOYSTICK

Repair Items:
Boot Cover - 403502
3 2 EA 400293 Seal Kit - 36703 W/O HANDLE - COML
4 5 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
5 7 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
6 2 EA LNUT03816XXXXZ8 NUT, HEX SLFLKG 3/8-16 UNC - GR 8
7 12 EA HHCS050130100Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 1.00 - GR 8
8 11 EA PWNA050XXXXXXMC WASHER,TYPE A NARROW 1/2" - MIL CARB
9 8 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
10 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
11 8 EA LNUT02520XXXXSS NUT,HEX SLFLKG 1/4"-20 - SST
12 12 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST - STL
13 1 EA 404867 WELD, HANDLE MOUNT - - FAB STL
14 1 EA 404376 KIT,TAGS H1-H190 * COML
15 180 EA 600771 SLEEVE,TRANSPARENT #4 HOSE * COML
16 36 EA 600772 SLEEVE,TRANSPARENT #6 HOSE * COML
17 102 EA 600773 SLEEVE,TRANSPARENT #8 HOSE * COML
18 32 EA 600774 SLEEVE,TRANSPARENT #12 HOSE * COML
19 28 EA 600775 SLEEVE,TRANSPARENT #16 HOSE * COML
ASSY, BULKHEAD, HYD/HVAC [See
20 1 EA 712536 HYD/HVAC BULKHEAD ASSEMBLY - - VARIOUS
(PART NO. 712536) for repair parts.]
21 1 EA 712528 LABEL,BULKHEAD,LOWER,SPANISH 0.06 X 6.75 X 16.54 - ASTM A36
0.1196 (11 GA) X 5.88 ASTM A
22 2 EA 712522 PLATE, BULKHEAD, SEAT -
X 7.25 1011
23 8 EA 700685 FTG, 90° EL, BULKHEAD 0606JMJMB90XXST - STL
24 2 EA 701722 FTG,TEE 0404PFPFTEEXXST - STL
25 2 EA 700273 FTG,CONNENCTOR, STR 0604JMPMSTRXXST - STL
0604JM
26 4 EA 701750 FTG, UNION, BULKHEAD 1/4" - 3/8" PMBSTX STL
XST
27 1 EA 404859 HEX, PUMP, HANDLE - - FAB STL
28 6 EA 600928 STRAP W/PVC SLEEVE #20 HOSE * COML
29 2 FT 603500 SLEEVE, HOSE - * COML
* Not Shown in Figure

PAGE 4
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR FOOT PEDAL ASSEMBLY (PART NO. 712399).

PAGE 5
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR FOOT PEDAL ASSEMBLY (PART NO. 712399).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 712400 WELD, BRAKE PEDAL SUPPORT - - FAB STL
BRAKE VALVE, REVERSE
2 1 EA 708847 - - COML
MODULATING
3 1 EA 602735 FOOT PEDAL, ELECTRONIC - - COML
4 1 EA 402371 WELD, FOOT REST - - FAB STL
5 2 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 1/2" - MIL CARB
6 2 EA HHCS050130125Z8 CAPSCREW, HEX HEAD 1/2-13 X 1.25 - GR 8
7 3 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
8 3 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
9 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
10 4 EA HHCS031180075Z8 CAPSCREW, HEX HEAD 5/16-18 x 0.75 - GR 8

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 6
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

FIGURE FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

PAGE 7
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HAND PUMP VALVE ASSEMBLY (PART NO. 708991)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 708881 PUMP, MANUAL HYDRAULIC - - COML
2 1 EA 700237 FTG, CONNECTOR, MALE 0606JMPMSTRXXST - STL
3 1 EA 701243 FTG, TEE, SWIVEL, NUT, BRANCH 0606JMJSTEBXXST - STL
4 1 EA 700387 FTG, ELBOW 0606JMPM90EXXST - STL
5 1 EA 700234 FTG, CAP 06XXJFXXCAPXXST - STL
6 - - - NOT USED - - -

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 8
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

NOTES:

1. ATTACH WEATHERSTRIP ON THE BOTTOM

ALONG THE PERIMETER OF THE BULKHEAD.

2. AFTER INSTALLATION OF FITTINGS AS

SHOWN, OPEN FITTING CONNECTING ENDS
SHALL BE PLUGGED TO PREVENT
CONTAMINATION OF THE HYDRAULIC
COMPONENTS.

FIGURE FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

PAGE 9
 PARTS MANUAL
CAB HYDRAULIC INSTALLATION

PARTS LIST FOR HYD/HVAC BULKHEAD ASSEMBLY (PART NO. 712536).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L

1 1 EA 712498 PLATE, MOUNT, BULKHEAD 0.19 X 8.75 X 21.84 ASTM A36
Acrylic
2 1 EA 712527 LABEL, BULKHEAD, UPPER, SPANISH 0.063 X 8.75 X 21.84 (Medium-high
impact)
3 3 EA 701232 FTG, UNION 0606JMJMBSTXXST STL
4 2 EA 400510 FTG, BLKHD, HVAC 08MO-08MO STL
5 1 EA 400511 FTG, BLKHD, HVAC 06MO-06MO STL
6 1 EA 400512 FTG, BLKHD, HVAC 10MO-10MO STL
7 12 EA 712221 FTG, BULKHEAD, SWIVEL SS4MJB6XMJ6 COML
8 4 EA 400514 FTG, HOSE FOR 5/8 ID HOSE COML
9 3.5 FT 8058 WEATHERSTRIP 0.125 X 0.50 COML

The Next Higher Assembly is CAB HYDRAULIC INSTALLATION (PART NO. 712398).

PAGE 10
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

ENGINE END HYDRAULIC INSTALLATION

712539
GROUP NAME PAGE NUMBER

ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539, REV. A)...................................................... 2

HIGH PRESSURE FILTER INSTALLATION (PART NO. 710662, REV. B) ......................................................... 10
RETURN FILTER INSTALLATION (PART NO. 710668, REV. B)........................................................................ 12
DUAL ELEMENT RETURN FILTER (PART NO. 400296, REV. A) ...................................................................... 15
ACCUMULATOR INSTALLATION (PART NO. 710672, REV. A) ....................................................................... 16
PUMP ASSEMBLY (PART NO. 710717, REV. A) .................................................................................................. 19
PUMP ASSEMBLY (PART NO. 710718, REV. A) .................................................................................................. 21
TEST BULKHEAD INSTALLATION (PART NO. 710822, REV. B)...................................................................... 23
MAIN CONTROL VALVE INSTALLATION (PART NO. 711288, REV. A) ......................................................... 26
VALVE BANK ASSEMBLY (PART NO. 711290, REV. B) .................................................................................... 28
MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224, REV. B) ................................................................. 33
MID INLET MANIFOLD ASSEMBLY (PART NO. 711203, REV. A).................................................................... 40
BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825, REV. A)..................................................... 42
BRAKE MANIFOLD INSTALLATION (PART NO. 712538, REV. A)................................................................... 44
BRAKE MANIFOLD ASSEMBLY (PART NO. 712519, REV. B) .......................................................................... 46
BRAKE MANIFOLD (PART NO. 711274, REV. A) ................................................................................................ 48

PAGE 1
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539) (SHEET 3 OF 3).

PAGE 7
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

INST, FILTER, HIGH
PRESSURE
1 1 EA 710662 [See HIGH PRESSURE 10 MICRON - -
FILTER INSTALLATION (PART
NO. 710662) for repair parts.]
INST, RETURN FILTER
[See RETURN FILTER
2 1 EA 710668 ENGINE END - -
INSTALLATION (PART NO.
710668) for repair parts.]
INST, ACCUMULATOR
[See ACCUMULATOR
3 1 EA 710672 - - -
INSTALLATION (PART NO.
710672) for repair parts.]
PUMP ASSY
4 1 EA 710717 [See PUMP ASSEMBLY (PART PUMP A - COML
NO. 710717) for repair parts.]
PUMP ASSY
5 1 EA 710718 [See PUMP ASSEMBLY (PART PUMP A - COML
NO. 710718) for repair parts.]
INST, TEST BULKHEAD
[See TEST BULKHEAD
6 1 EA 710822 - - STL
INSTALLATION (PART NO.
710822) for repair parts.]
INST, MAIN CONTROL VALVE
[See MAIN CONTROL VALVE
7 1 EA 711288 CMX100 W/ MID INLET -
INSTALLATION (PART NO.
710822) for repair parts.]
PUMP PRESS A TO
8 1 - 711327 TUBE ASSY, Ø1.00" - STL
FILTER
PUMP PRESS B TO
9 1 - 711328 TUBE ASSY, Ø1.00" - STL
FILTER
10 2 EA 701068 FTG, SWIVEL, FEMALE -16FJIC-16HOSE - ASTM A36
INST, BRAKE MANIFOLD
[See BRAKE MANIFOLD SAHR BRAKES,
11 1 EA 712538 - -
INSTALLATION (PART NO. REVERSE MODULATED
712538) for repair parts.]
12 4 707112 CLAMP SINGLE Ø1.00 - -
13 2 707113 COVER PLATE SINGLE SIZE 3 - -
DIN 3015 STANDARD
14 2 711342 WELD PLATE SINGLE - STL
GROUP 3
SAE J429
15 4 EA HHCS025200325Z8 CAPSCREW, HEX HEAD 1/4-20UNCx3.25 LG. -
Grade 8
16 2 EA 701255 FTG,UNION 1616JMJMSTRXXST -
SAE 32, CODE 61, HOSE
17 2 EA 700154 FTG, ADAPTER, 90 - STL
BARB
TUBE, RETURN FILTER TO Ø2-1/4" OD X #32 CODE
18 1 EA 711351 -
COOLER 61 ENDS
SAE J525
TUBE, RETURN COOLER Ø2-1/4 OD X #32 CODE
19 1 EA 711353 DOM
BYPASS 61 FLANGE
WELDED
-CONTINUED ON NEXT PAGE-

PAGE 8
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

BLOCK, JCT TEE - Ø2" CODE
20 1 EA 711299 -32FLG-32FLG-32FLG STL
61
CLAMP, TUBE , SINGLE, DIN 3015, PART 2,
21 6 EA 711302 COML
Ø2.00" HEAVY SERIES
0.39 T X 4.53 W X 1.77
22 6 EA 711303 COVER PLATE DIN GROUP 4 STL
LG
23 12 EA 711326 RAIL NUT, 7/16-14UNC DIN SIZE 4 STL
24 12 EA HHCS044140450Z8 CAPSCR, HEX HEAD GR.8 7/16-14UNC X 7.00 ASTM A36
32 HOSE BARB-32
25 3 EA 701015 FTG, FLANGE, STRAIGHT STL
CODE 61
26 4 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 STL
SAE J525
TUBE, RETURN TO Ø2-1/4 OD X #32 CODE
27 1 EA 711352 DOM
RESERVOIR 61 FLANGE
WELDED
RANGE
28 5 EA UV602657 HOSE CLAMP T-BOLT BAND 2.37" TO COML
2.68"

PAGE 9
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See below for Detail A.

DETAIL A

FIGURE FOR HIGH PRESSURE FILTER INSTALLATION (PART NO. 710662).

PAGE 10
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR HIGH PRESSURE FILTER INSTALLATION (PART NO. 710662).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

FILTER, HIGH PRESSURE

Repair Parts:
87 PSI
1 2 EA 402010 10 MICRON COML
10 Micron Filter Element – P/N BYPASS
402011
Visual Pressure Switch –
P/N 402122
2 4 EA 710281 FTG, ELBOW, STR, THRD 2016OMJM90EXXST STL
3 2 EA 402122 PRESSURE INDICATOR POP UP VISUAL -
4 8 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
5 8 EA HHCS038240075Z8 CAPSCREW, HEX HEAD 3/8-24 x 3/4" - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 11
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See below for Detail A.

See Sheet 2 for Detail B.

DETAIL A

FIGURE FOR RETURN FILTER INSTALLATION (PART NO. 710668) (SHEET 1 OF 2).

PAGE 12
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

DETAIL B

FIGURE FOR RETURN FILTER INSTALLATION (PART NO. 710668) (SHEET 2 OF 2).

PAGE 13
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR RETURN FILTER INSTALLATION (PART NO. 710668).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

RETURN FILTER ASSY
[See RETURN FILTER
1 1 EA 400296 DUAL ELEMENT - -
ASSEMBLY (PART NO 400296)
for repair parts.}
2 1 EA 703175 FTG, PLUG, HEX HD 32XXOMXXPLGHXST - STL
BRACKET, MOUNT,
3 1 EA 401323 0.25 X 8.86 X 8.58 - ASTM A36
MANIFOLD
4 3 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 - STL
5 1 EA 401148 NOM, Ø2.25 ID X Ø1/8 ORING, AS-228BN90 - Rubber
PWNA050X
6 8 EA WASHER, TYPE A NARROW 1/2" - MIL CARB
XXXXXMC
HHCS0501
7 4 EA CAPSCREW, HEX HEAD 1/2-13 X 5.00 - GR 8
30500Z8
HHCS0501
8 2 EA CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
30150Z8
LNUT05013
9 2 EA NUT, HEX SLFLKG 1/2/2013 - GR 8
XXXXZ8
PWNA038X
10 4 EA WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
XXXXXMC
HHCS0381
11 4 EA CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
60075Z8
32 HOSE BARB -32
12 3 EA 701270 COUPLING, CODE 61, 45 DEG. - STL
FLANGE
13 1 EA 404261 SWITCH, TEMP SPST 180 RISING - COML
14 1 EA 711333 ASSY, RETURN MANIFOLD COOLER BYPASS - -
RANGE
15 3 EA UV602657 HOSE CLAMP T-BOLT BAND 2.37" TO COML
2.68"
38 PSI RISING, SPDT, DIN
16 1 EA 401768 SWITCH, PRESSURE, 1/8" NPT - -
43650A

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 14
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

1 1

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL

1 2 EA 401172 FILTER, SPIN-ON 10 MICRON COML -
2 1 EA 401768 SWITCH, PRESSURE 38 PSI COML -

The Next Higher Assembly is RETURN FILTER INSTALLATION (PART NO. 710668).

FIGURE AND PARTS LIST FOR DUAL ELEMENT RETURN FILTER (PART NO. 400296).

PAGE 15
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See below for Detail A.

See Sheet 2 for Detail B.

DETAIL A

FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672) (SHEET 1 OF 2).

PAGE 16
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

DETAIL B

FIGURE FOR ACCUMULATOR INSTALLATION (PART NO. 710672) (SHEET 2 OF 2).

PAGE 17
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR ACCUMULATOR INSTALLATION (PART NO. 710672).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

ACCUMULATOR, 2 LITER PRECHARGE TO 135
1 1 EA 708884 - STL
(1/2GAL) BAR (1958PSI)
BRACKET, MTG,
2 1 EA 403158 HYRAC 160-167 ST - ASTM A36
ACCUMULATOR
3 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
4 4 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
5 2 EA LNUT03118XXXXZ8 NUT, SLFLKG 5/16/2018 - GR 8
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 18
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 710717).

PAGE 19
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 710717).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709898 PUMP, PISTON, PRESS COMP, LS - - STL
2 2 EA 0909753-0032 SPLIT FLANGE 2" ID 2 REQUIRED - STL
3 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW .50 - MIL CARB
4 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD .50-13 X 1.75 - GR 8
5 2 EA 700757 FTG, KIT, FLANGE, CODE 61 5151HK-16 - COML
6 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW .38 - MIL CARB
7 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD .375-16 X 1.25 - GR 8
8 1 EA 700154 FTG, HOSE END, 90 DEG, CODE 61 - - STL

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 20
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR PUMP ASSEMBLY (PART NO. 710718).

PAGE 21
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR PUMP ASSEMBLY (PART NO. 710718).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709899 PUMP, PISTON, PRESS COMP, - STL
LS
2 2 EA 0909753-0032 SPLIT FLANGE 2" ID 2 REQUIRED STL
3 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW .50 MIL CARB
4 4 EA HHCS050130175Z8 CAPSCREW, HEX HEAD .50-13 X 1.75 GR 8
5 2 EA 700757 FTG, KIT, FLANGE, CODE 61 5151HK-16 COML
6 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW .38 MIL CARB
7 4 EA HHCS038160125Z8 CAPSCREW, HEX HEAD .375-16 X GR 8
1.25
8 1 EA 700154 FTG, HOSE END, 90 DEG, CODE - STL
61

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 22
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 710822) (SHEET 1 OF 2).

PAGE 23
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR TEST BULKHEAD INSTALLATION (PART NO. 710822) (SHEET 2 OF 2).

PAGE 24
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR TEST BULKHEAD INSTALLATION (PART NO. 710822).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

FITTING, BULKHEAD, TEST
1 8 EA 400783 - - COML
PORT
ASTM
SHEET, MOUNTING TEST A240 Type
2 1 EA 400798 20 GA. X 6.00 X 10.00 -
FITTINGS 304 HR
Annealed
SHEET, MOUNTING TEST ASTM
3 1 EA 400799 11 GA. X 6.00 X 10.00 -
FITTINGS A569
4 8 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
5 2 EA HHCS025200100Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.00 - GR 8
6 2 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
7 4 EA HNUT02520XXXXZ8 NUT, HEX 1/4/2020 - GR 8
8 2 EA 0602119-0134 PLUG ELECTRICAL, PANEL - COML

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 25
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 711288).

PAGE 26
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE INSTALLATION (PART NO. 711288).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL

INST, VALVE BANK ASSY
1 1 EA 711290 [See VALVE BANK ASSEMBLY - - COML
(PART NO. 711290) for repair parts.]
2 4 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
3 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 27
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY (PART NO. 711290) (SHEET 1 OF 2).

PAGE 28
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR VALVE BANK ASSEMBLY (PART NO. 711290) (SHEET 2 OF 2).

PAGE 29/PAGE 30 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY (PART NO. 711290).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL

ASSY, MAIN CONTROL VALVE
[See MAIN CONTROL VALVE
1 1 EA 711224 CMX100 W/ MID INLET - STL
ASSEMBLY (PART NO. 711224) for
repair parts.]
2 1 EA 13461 KIT, Ø2.00" SPLIT FLANGE CODE 61 - STL
3 1 EA 402145 VALVE, CHECK, INLINE 3/4 NPT FEMALE - AL
4 1 EA 0602115-0037 CONNECTOR,DIN 43650 W/24V - COML
5 1 EA 709038 SWITCH, PRESSURE 80 PSI RISING - COML
6 3 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
7 9 EA 700190 FTG, 90~ ELBOW 0606JMOM90EXXST - STL
8 9 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
9 1 EA 700225 FTG, CONNECTOR 1212JMOMSTRXXST - STL
10 1 EA 701270 COUPLING,CODE 61,45 DEG. 32 HOSE BARB -32 FLANGE - STL
11 1 EA 710702 FTG,CONECTOR, STR THRD 1216PMOMSTRXXST - STL
PLAIN
12 1 EA 700606 FTG, PLG HEX HEAD 12XXPMXXPLGHXST - CARBON
STEEL
13 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
14 1 EA 701013 FTG, ELBOW, STR, THRD 0404JMOM90EXXST - STL
15 1 EA 701214 FTG, TEE, STR, THRD, RUN 0606JMOMTERXXST - STL
16 3 EA 700300 FTG, 90~ ELBOW 1212JMOM90EXXST - STL
17 1 EA 701269 FTG,CONNECTOR,STR,THD 0816JMOMSTRXXST - STL
18 22 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST - STL
TUBE ASSY, BOOM SWING
19 2 EA 711306 TUBE ASSY, BOOM SWING PILOT - STL
PILOT
TUBE ASSY, BOOM EXTEND PILOT
20 1 EA 711307 - - STL
REGEN
21 2 EA 711308 TUBE ASSY, TOOL ROTATE TUBE ASSY, TOOL ROTATE - STL
22 1 EA 711309 TUBE ASSY, CASE DRAIN TUBE ASSY, CASE DRAIN - STL
23 1 EA 711311 TUBE ASSY, BOOM EXTEND PILOT A SIDE - STL
24 1 EA 711313 TUBE ASSY, STEER A SIDE TUBE ASSY, STEER A SIDE - STL
25 1 EA 711314 TUBE ASSY, STEER B SIDE TUBE ASSY, STEER B SIDE - STL
26 1 EA 711320 TUBE ASSY, BOOM EXTEND PILOT B SIDE - STL
27 3 EA 701225 FTG,PLUG,HOLLOW HEX 06XXOMXXPLGHHST - STL
28 3 EA 603738 PLUG,HEXSOCH 08XXOMXXPLGHHST - STL
29 1 EA 701128 FTG,ELBOW 1212PFPM90EXXST - STL
30 2 EA 700235 FTG,CONNECTOR,LONG,STR,THR 1212JMOMSTRLGST - STL
RANGE
31 1 EA UV602657 HOSE CLAMP T-BOLT BAND 2.37" TO COML
2.68"
32 1 EA 700220 FTG,ELBOW,45 1212JMJS45EXXST - STL
33 1 EA 700614 FTG, ELBOW, SWIVEL, NUT 0404JMJS90EXXST - STL
-CONTINUED ON NEXT PAGE-

PAGE 31
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR VALVE BANK ASSEMBLY (PART NO. 711290) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL

34 2 EA 700680 FTG, ELBOW, LONG 0606JMOM90EXLST - STL
35 3 EA 700187 FTG, ELBOW, SWIVEL, 90~ 0808JMJS90EXXST - STL
36 1 EA 402100 SWITCH, PRESSURE, 1500 PSI - - COML

The Next Higher Assembly is MAIN CONTROL VALVE INSTALLATION (PART NO. 711288).

PAGE 32
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224) (SHEET 1 OF 3).

PAGE 33/PAGE 34 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 3.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224) (SHEET 2 OF 3).

PAGE 35/PAGE 36 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Continued
on Sheet 2.

FIGURE FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224) (SHEET 3 OF 3).

PAGE 37/PAGE 38 BLANK

 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 711218 INLET COVER CMX100 VALVE STL
2 1 EA 711217 VALVE SECTION, BOOM EXTEND CMX100 SECTION STL
3 1 EA 710909 VALVE SECTION - STEER CMX100 SECTION STL
4 1 EA 711216 VALVE SECTION - TOOL CMX100 SECTION STL
5 1 EA 711203 ASSY, MANIFOLD, MID INLET [See MAIN CONTROL COML
MID INLET MANIFOLD ASSEMBLY VALVE
(PART NO. 711203) for repair parts.]
6 1 EA 711766 VALVE SECTION, BOOM LIFT CMX100 SECTION STL
7 1 EA 711767 VALVE SECTION, BOOM SWING CMX100 SECTION STL
8 1 EA 711899 VALVE SECTION, TOOL ROTATE CMX100 SECTION STL
9 1 EA 709480 END COVER CMX100 VALVE STL
10 1 EA 709825 MANIFOLD ASSY [See BOOM EXT BOOM EXT AL
REGEN MANIFOLD ASSEMBLY REGEN
(PART NO. 709825) for repair parts.]
11 9 EA 711210 KIT, FACE SEAL O-RINGS CMX100 VALVE RUBBER
SECTIONS
12 2 EA 711223 O-RING, Ø3/32 X Ø5/8 I.D. 70 D AS-114BN70 Rubber
13 8 EA SHCS031180325ST CAPSCREW, SOC HD 5/16-18 X 3.25 STL
14 1 EA 711784 PLATE, ORIFICE, CMX100 0.31 X 4.56 X 5.38 - ASTM A572
Grade 50
15 1 EA 06 460 021 PLUG, 1/16 NPT .125 ORIFICE - STL
16 3 EA TROD038160800G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X - ASTM A354
8.00" LG. BD
17 3 EA TROD038160850G8 THREADED ROD, ASTM A354 BD 3/8-16UNC-2A X - ASTM A354
8.50" LG. BD
18 6 EA HNUT03816XXXXZ8 NUT, HEX 3/8-16 - GR 8

The Next Higher Assembly is VALVE BANK ASSEMBLY (PART NO. 711290).

PAGE 39
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 711203).

PAGE 40
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR MID INLET MANIFOLD ASSEMBLY (PART NO. 711203).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 711202 MANIFOLD, MID INLET MAIN CONTROL VALVE - ALUM
SEAL KIT # 90 610
2-POS, 3-WAY,
2 2 EA 710849 VALVE, CARTRIDGE 025 CART, STL
SOLENOID OPERATED
711227 COIL
24 VDC, W/ ISO/DIN
3 2 EA 90 459 020 COIL - -
43650
4 2 EA 711204 CARTRIDGE VALVE, CHECK 120 GPM, 5000 PSI SEAL KIT # 51408 STL
ASTM
5 4 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR -
A36
6 4 EA 709213 CARTRIDGE VALVE, SOL, SPOOL 4-WAY, 2-POSITION SEAL KIT # 709214 COML
7 1 EA 711207 CARTRIDGE VALVE, SHUTTLE 1.25 GPM, 500 PSI, SEAL KIT # 51624 COML
8 5 EA 603548 FITTING, PLUG, HOLLOW, HEX 04XXOMXXPLGHHST - STL
9 2 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL
10 9 EA 708743 PLUG, HOLLOW HEX #2 SAE ORB 02XXOMXXPLGHHST - STL

The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224).

PAGE 41
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

PAGE 42
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BOOM EXT REGEN MANIFOLD ASSEMBLY (PART NO. 709825).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 711219 MANIFOLD BLOCK EXTEND REGEN STL
2 1 EA 711220 CARTRIDGE VALVE, 2-POS, 3-WAY PILOT OPP, 40 GPM, SEAL KIT # 711226 ASTM
4000 PSI A36
3 1 EA 711221 CARTRIDGE VALVE, SEQUENCE 100-600 PSI, 250 SET SEAL KIT # 35008 STL
4 1 EA 711222 CARTRIDGE VALVE, SOLENOID 3-WAY, 2-POS SEAL KIT # 711225 STL
5 1 EA 709222 COIL, 24VDC DIN 43650 CONNECTOR ASTM
A36
6 1 EA 701225 FTG, PLUG, HOLLOW HEX 06XXOMXXPLGHHST - STL

The Next Higher Assembly is MAIN CONTROL VALVE ASSEMBLY (PART NO. 711224).

PAGE 43
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

PAGE 44
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MATERIAL

ASSY, BRAKE MANIFOLD
1 1 EA 712519 [See BRAKE MANIFOLD ASSEMBLY SV11 - -
(PART NO. 712519) for repair parts.]
2 5 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 5/16" - MIL CARB
3 5 EA HHCS031180125Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.25 - GR 8

The Next Higher Assembly is ENGINE END HYDRAULIC INSTALLATION (PART NO. 712539).

PAGE 45
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

FIGURE FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

PAGE 46
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

BRAKE MANIFOLD
1 1 EA 711274 [See BRAKE MANIFOLD (PART NO. SV11 - -
711274) for repair parts.]
2 2 EA 708887 SWITCH, PRESSURE 1900 PSI FALL - COML
3 1 EA 403159 SWITCH, PRESSURE 1000 PSI - COML
4 13 EA 700592 FTG,CONNECTOR 0606JMOMSTRXXST - STL
5 5 EA 700190 FTG, 90~ ELBOW 0606JMOM90EXXST - STL
6 1 EA 700761 FTG, CONNECTOR, STR, THRD 1616JMOMSTRXXST - STL
7 1 EA 700224 FTG, STR 0808JMOMSTRXXST - STL
8 3 EA 701225 FTG,PLUG,HOLLOW HEX 06XXOMXXPLGHHST - STL
9 1 EA 712500 TRANSDUCER, PRESSURE 0-6000 PSI - COML
Plain
10 1 EA 705808 - - - Carbon
Steel
11 1 EA 701603 FTG,ELBOW,90 DEG,ADAPTER 6-1/4 AOEG-S - STL
12 1 EA 712736 FTG,STR 0606OMOFSTRXXST - STL
13 1 EA 712735 FTG, ELBOW 90~ 0404JSOM90EXXST - STL

The Next Higher Assembly is BRAKE MANIFOLD INSTALLATION (PART NO. 712538).

PAGE 47
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

See Port Designations on

Sheet 2.

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 1 OF 2).

PAGE 48
 PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

Port Designations

FIGURE FOR BRAKE MANIFOLD (PART NO. 711274) (SHEET 2 OF 2).

PAGE 49
PARTS MANUAL
ENGINE END HYDRAULIC INSTALLATION

PARTS LIST FOR BRAKE MANIFOLD (PART NO. 711274).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 711277 MANIFOLD, BRAKE - 6061-T6
(SS)
2 2 EA 50 109 097 CARTRIDGE, SOLENOID, 2 N.O.; INCLUDES COIL SEAL KIT # 90 610 024 COML
POS/2 WAY 90 459 020
3 1 EA 711275 VALVE, CARTRIDGE, FLOW FIXED ORIFICE, SEAL KIT # 51624 COML
CONTROL, 0.20 GPM PRESSURE
COMPENSATED
4 1 EA 011406 CARTRIDGE VALVE, CHECK NOSE TO SIDE SEAL KIT # 51228 -
5 2 EA 711254 CARTRIDGE VALVE, CHECK 5 GPM, 5000 PSI SEAL KIT # 711255 STL
6 1 EA 711273 VALVE, CARTRIDGE, PUMP 46 IN3/MIN, 5000 PSI SEAL KIT # 50 109 STL
UNLOADING 184-01
7 1 EA 711276 VALVE, CARTRIDGE, 2-POS 2- WAY POPPET, SEAL KIT # 90 610 024 STL
WAY SOLENOID, MAN
OVERIDE
8 2 EA 709221 VALVE, PRESSURE REDUCING SUN PRDB-LBN SEAL KIT # 50 109 COML
184-01
9 3 EA 710849 VALVE, CARTRIDGE 2-POS, 3-WAY, SEAL KIT # 90 610 025 STL
SOLENOID CART, 711227 COIL
OPERATED
10 4 EA 90 459 020 COIL 24 VDC, W/ ISO/DIN -
43650
11 1 EA 711875 CAVITY PLUG, CHECK ALLOWS FREE FLOW SEAL KIT # 711255 -
REMOVED
12 3 EA 01 460 010 FTG, PLUG, ORFICE 1/16" NPT X Ø.062" STL
13 4 EA 711486 FTG, PLUG, HOLLOW HEX 05XXOMXXPLGHHST - STL

The Next Higher Assembly is BRAKE MANIFOLD ASSEMBLY (PART NO. 712519).

PAGE 50
 PARTS MANUAL
CAB HOSE KIT

CAB HOSE KIT

712745
GROUP NUMBER / NAME PAGE NUMBER

CAB HOSE KIT (PART NO. 712745, REV. A)............................................................................................... 3

PAGE 1
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 2
 PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 1 OF 2).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
CAB HOSE KIT

FIGURE FOR CAB HOSE KIT (PART NO. 712745) (SHEET 2 OF 2).

PAGE 5
PARTS MANUAL
CAB HOSE KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 6
 PARTS MANUAL
BOOM HOSE KIT

BOOM HOSE KIT

710519
GROUP NAME PAGE NUMBER

BOOM HOSE KIT (PART NO. 710519, REV. B) ..................................................................................................... 2

PAGE 1
PARTS MANUAL
BOOM HOSE KIT

NOTES:

1. SPIRAL WRAP ALL OUTSIDE BOOM HOSE LOOPS WITH 402039.

2. SPIRAL WRAP ALL #08 HOSES INSIDE BOOM WITH 401604.

3. HOSE LABELS & SLEEVES ARE CALLED OUT ON GROUP HOSE

KIT OR ENGINE END FRAME HOSE KIT. MAKE SURE HOSES
HAVE BEEN APPROPRIATELY LABELED PRIOR TO
INSTALLATION.

FIGURE FOR BOOM HOSE KIT (PART NO. 710519).

PAGE 2
 PARTS MANUAL
BOOM HOSE KIT

PARTS LIST FOR BOOM HOSE KIT (PART NO. 710519).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 - - - NOT USED - - -
2 - - - NOT USED - - -
3 - - - NOT USED - - -
4 8 EA 402307 ASSY,HOSE #8 X 60.00 08JF-08JF COML
5 2 EA 402310 ASSY,HOSE #8 X 57.00 08JF-08JF COML
6 1 EA 402301 ASSY,HOSE #8 X 51.00 08JF-08JF COML
7 - - - NOT USED - - -
8 1 EA 402302 ASSY,HOSE #8 X 29.00 08JF-08JF COML
9 1 EA 404717 ASSY,HOSE #8 X 28.00 08JF-08JF COML
10 1 EA 402303 ASSY,HOSE #8 X 27.00 08JF-08JF COML
11 1 EA 402304 ASSY,HOSE #8 X 47.00 08JF-08JF COML
12 2 EA 401244 FTG,SWIVEL SS8MJ8XMJ8 - COML
13 68 FT 402039 WRAP,SPIRAL 1.50 - 2.50 - COML
14 40 FT 401604 WRAP,SPIRAL #8 HOSE - COML
15 2 EA 404720 ASSY,HOSE #8 X 59.00 08JF-08JF COML
16 1 EA 402712 ASSY,HOSE #8 X 50.00 08JF-08JF COML
17 2 EA 402285 ASSY,HOSE #8 X 18.00 08JF-08JF COML
18 2 EA 712204 ASSY, HOSE #12 X 65.00 12JF-12JF COML
19 4 EA 404693 ASSY, HOSE #8 X 70.00 08JF-08JF COML
20 4 EA 601825 ASSY, HOSE #8 X 31.00 08JF-08JF COML
21 4 EA 712202 ASSY, HOSE #8 X 112.00 08JF-08JF COML

PAGE 3
PARTS MANUAL
BOOM HOSE KIT

THIS PAGE INTENTIONALLY BLANK.

PAGE 4
 PARTS MANUAL
ELECTRICAL INSTALLATION

ELECTRICAL INSTALLATION
712427
GROUP NUMBER / NAME PAGE NUMBER

ELECTRICAL INSTALLATION (PART NO. 712427, REV. B).................................................................... 2

CAB ELECTRICAL ASSEMBLY (PART NO. 712428, REV. C) .................................................................. 6
DASH ENCLOSURE ASSEMBLY (PART NO. 712457, REV. E)................................................................. 9
CONTROL CONSOLE ENCLOSURE (PART NO. 712418, REV. A) ........................................................... 21
LEFT HAND CONTROL HANDLE (PART NO. 404754, REV. A)............................................................... 24
RIGHT HAND CONTROL HANDLE (PART NO. 403050, REV. C) ............................................................ 26
ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453, REV. C)........................................... 28
JUNCTION BOX #2 ASSEMBLY (PART NO. 712433, REV. B) .................................................................. 33
JUNCTION BOX #3 ASSEMBLY (PART NO. 712627, REV. B) .................................................................. 38
JUNCTION BOX #1 ASSEMBLY (PART NO. 710661, REV. D).................................................................. 43
ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182, REV. A)............................................................ 48
JUNCTION BOX #5 ASSEMBLY (PART NO. 712454, REV. D).................................................................. 50
BOOM END ELECTRICAL INSTALLATION (PART NO. 711975, REV. B).............................................. 55
JUNCTION BOX #4 ASSEMBLY (PART NO. 710760, REV. F) .................................................................. 57
JUNCTION BOX #6 ASSEMBLY (PART NO. 712789, REV. A).................................................................. 62
WIRE LIST (PART NO. 712430, REV. D) ...................................................................................................... 65
MISCELLANEOUS CABLING (PART NO. 712597, REV. A)...................................................................... 76

PAGE 1
PARTS MANUAL
ELECTRICAL INSTALLATION

THIS PAGE INTENTIONALLY BLANK

PAGE 2
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL INSTALLATION (PART NO. 712427).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
ASSY, CAB, ELECTRICAL
[See CAB ELECTRICAL
ASSEMBLY (PART NO. 712428)
1 1 EA 712428 for repair parts.] - - -
INST, ENGINE END, ELECT.
[See ENGINE END ELECTRICAL
INSTALLATION (PART NO.
2 1 EA 712453 712453) for repair parts.] - - -
INST, BOOM END, ELECT.
[See BOOM END ELECTRICAL
INSTALLATION (PART NO.
3 1 EA 711975 711975) for repair parts.] - - -
4 150 EA 401229 TIE, CABLE 0.270 X 18.00 - COML
5 100 EA 401228 TIE, CABLE 0.270 X 13.00 - COML
6 100 EA 36317 TIE, CABLE 0.184 X 7.31 - COML
7 50 EA 45442 KIT, MOUNT, EPOXY PANDUIT, CABLE TIE - COML
8 100 FT 46954 SPIRAL WRAP 0.50 - COML
9 2 EA 34760 NEOPRENE 0.12 X 36.00 X 51.00 - COML
10 1 EA AC46 VARNISH 20 OZ SPRAY - COML
WIRE LIST
[See WIRE LIST (PART NO
11 1 EA 712430 712430) for repair parts.] SV11 - -
CABLING, MISC
[See MISC CABLING (PART NO.
12 1 EA 712597 712597) for repair parts.] - - -

PAGE 5
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 1 OF 2).

PAGE 6
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428) (SHEET 2 OF 2).

PAGE 7
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
ASSY, ENCL
[See DASH ENCLOSURE ASSEMBLY
1 1 EA 712457 (PART NO. 712457) for repair parts.] CONTROL CONSOLE - -
2 - - - NOT USED - - -
HANDLE, CONTROL [See LEFT
HAND CONTROL HANDLE (PART
3 1 EA 404754 NO. 404754) for repair parts.] LEFT HAND - COML
HANDLE, CONTROL [See RIGHT
HAND CONTROL HANDLE (PART
4 1 EA 403050 NO. 403050) for repair parts.] RIGHT HAND - COML
5 1 EA 400316 FAN, 6.00 DIA 24VDC - COML
6 1 EA 400431 LAMP, DOME - - COML
7 1 EA 400432 BULB 24 VDC - COML
8 - - - NOT USED - - -
9 1 EA 400850 PLATE, MOUNT, FAN 0.25 X 6.25 X 14.50 - ASTM A36
10 1 EA HHCS050130100Z8 FSR, HHCS 1/2-13UNC X 1.00 700070 GR8
11 1 EA HHCS050130075Z8 FSR, HHCS 1/2-13 X 0.75 700197 GR8
12 1 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A 700074 MILCARB
13 1 EA PHMS010240050ST FSR, PHMS #10-24UNC X 0.50 700691 STL
14 1 EA PWRB010XXXXXXST FSR, PLAIN WASHER #10 REGULAR,TYPE B 700693 STL
15 1 EA 007671 ALARM, BACK-UP 24VDC - COML
16 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375 1/2 NPT 400647 COML
17 1 EA 45442 KIT, MOUNT, EPOXY BLACK 45442 COML
18 1 EA 36317 TIE, CABLE 0.184 X 7.31 36317 COML
19 1 FT 46954 SPIRAL WRAP 0.50 DIA, BLACK 46954 COML
20 1 EA PHMS010240100ST FSR, PHMS #10-24UNC X 1.00 602763 STL
21 1 EA HNUT01024XXXXST FSR, HNUT #10-24UNC 700772 STL
22 1 EA PHMS008320175ST FSR, PHMS #8-32UNC X 1.75 602772 GR5
23 1 EA PHMS008320050ST FSR, PHMS #8-32UNC X 0.50 700695 GR5
24 1 EA PWRB008XXXXXXST FSR, WASHER #8 REGULAR,TYPE B 700084 STL
25 1 EA 403871 CONVERTER 24VDC - 12VDC - COML
ASTM
26 1 EA 403949 PLATE, MOUNT 0.13 X 8.00 X 8.00 - A569
27 1 EA HHCS031180075Z8 FSR, HHCS 5/16-18 UNC X 0.75 700783 GR8
5/16 NARROW, TYPE
28 1 EA PWNA031XXXXXXMC FSR, PLAIN WASHER A 700086 MILCARB
29 1 EA 703183 STANDOFF, TUBE .5 OD X 3/4",.065 703183 304

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 8
 PARTS MANUAL
ELECTRICAL INSTALLATION

3 5
4 3
6 97 72 6 2 x10 2

61

5
3
2

69

98 100

12 10 2
3
62

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 1 OF 8).

PAGE 9
PARTS MANUAL
ELECTRICAL INSTALLATION

106
95, 90, 76
103
71, 70
CONTROL COMES
WITH OPTION
712593
104
105 102
80, 58, 59, 72
109 71, 70
7, 9, 8

69

101

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 2 OF 8).

PAGE 10
 PARTS MANUAL
ELECTRICAL INSTALLATION

115
84 20 84
86 113 86
85 51 85

75 74 75 74 74 75 75 75 75 75 74 84 84 75 75
99 87 87 87 86 86 86 85 86 86
86 86 86 86 86 86
85 85 85 85 85 85 85 85 85 85 86 85 85 85 85
84 84 84 84 84 84 84 84 84 84 84 84 84

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 3 OF 8).

PAGE 11
PARTS MANUAL
ELECTRICAL INSTALLATION

SEE SHEET 8
FOR RELAY
PANEL
MOUNTING
DETAIL

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 4 OF 8).

PAGE 12
 PARTS MANUAL
ELECTRICAL INSTALLATION

78, 82

78, 82
81, 77

78, 82

78, 82

89 81
81 77

81
77

81
89

81
77
81
77

91
78, 82

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 5 OF 8).

PAGE 13
PARTS MANUAL
ELECTRICAL INSTALLATION

80, 83
79, 83
79
83 78, 82

80 79, 83
83
91
79, 83 82, 111
91
80, 83 82, 111
91
112, 82
81, 77
89, 81
96, 81

77, 81

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 6 OF 8).

PAGE 14
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 7 OF 8).

PAGE 15
PARTS MANUAL
ELECTRICAL INSTALLATION

SEE NOTE 2 ON
SHEET 1

SEE NOTE 1 ON
SHEET 1

FIGURE FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (SHEET 8 OF 8).

PAGE 16
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
ENCLOSURE [See
CONTROL CONSOLE
ENCLOSURE (PART NO
1 1 EA 712418 712418) for repair parts.] CONTROL CONSOLE - STL
2 13 EA 007476 INDICATOR, HOUSING - - COML
3 13 EA 007479 LAMP, INDICATOR T3 1/4, 28VDC - COML
4 9 EA 007477 LENS, HOUSING RED - COML
5 3 EA 007478 LENS, HOUSING YELLOW - COML
6 2 EA 007499 SWITCH, PUSHBUTTON MOMENTARY - COML
7 1 EA 400428 SWITCH, PUSH/PULL 3-POSITION - COML
8 1 EA 400987 CONTACT BLOCK NCLB CONTACTS - COML
9 1 EA 400986 CONTACTS, BLOCK N/O & N/C CONTACTS - COML
10 1 EA 007465 GAUGE, FUEL 24VDC - COML
11 1 EA 400398 SWITCH, IGNITION 3-POSITION - COML
12 1 EA 007469 GAUGE, TEMP, CONV 140-320F, 24VDC - COML
13 7 EA FHMS010320050SS FSR, FHMS #10-32UNF X 0.50 - SST
14 6 EA PHMS010320038SS FSR, PHMS #10-32UNF X 0.38 - SST
15 6 EA 400634 STANDOFF, THREADED #10-32UNF X 0.63 - SST
16 21 EA PWRB010XXXXXXSS FSR, PLAIN WASHER #10 NOM - SST
17 1 EA 402520 LAMP WEDGE TYPE, 28VDC - COML
18 - - - NOT USED - - -
19 16 EA HSLW010XXXXXXSS FSR, LOCKWASHER #10 - SST
20 18 EA PWRB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG,TYPE B - SST
21 1 EA 400629 PANEL, DIODE 0.125 X 3.75 X 10.00 - PHENOLIC
22 20 EA 007743 DIODE 400VDC, 1 AMP - COML
23 4 EA 400591 TERMINAL BLOCK 10 POSITION - COML
24 8 EA PHMS006320100SS FSR, PHMS #6-32UNC X 1.00 - SST
25 8 EA PWRB006XXXXXXSS FSR, PLAIN WASHER #6 NOM - SST
26 8 EA HNUT00632XXXXSS FSR, HNUT #6-32UNC - SST
27 8 EA UV603569 TERMINAL BLOCK 12 POSITION - COML
28 15 EA PHMS006320063SS FSR, PHMS #6-32UNC X 0.63 - SST
29 15 EA 007485 RELAY, SPDT 24VDC - COML
30 15 EA 007486 MOUNT, RELAY FOR 007485 RELAY - COML
31 58 EA 007487 SLEEVE, W/CATCH FOR, 007485 RELAY - COML
32 49 EA PHMS010240050SS FSR, PHMS #10-24UNC X 0.50 - SST
33 1 EA 007498 SOLENOID, RELAY 24VDC - COML
34 4 EA PHMS025200050SS FSR, PHMS 1/4-20UNC X 0.50 - SST
35 4 EA HSLW025XXXXXXSS FSR, LOCK WASHER 1/4 NOM - SST
24VDC, DPDT, DUEL
36 1 EA 007482 RELAY, LATCHING COIL - COML
37 1 EA 007483 SOCKET, RELAY FOR 007482, RELAY - COML
38 1.5 FT 401304 CABLE, VINYL COATED 3/32 DIA - COML
(CONTINUED ON NEXT PAGE)

PAGE 17
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
39 1 EA 400613 BASE MICROLOGIX - COML
40 1 EA 702256 ASSY, PROCESSOR MICROLOGIX - COML

Includes:
(1) Micrologix 150
Processor, Part No.
404882
(1) Programmed Memory
Module, Part No. 702257
41 1.5 FT 701606 TRIM VINYL,PROTECTIVE - COML
42 1 EA 404883 ENDCAP MICROLOGIC - COML
43 0.5 FT 45227 SHRINK TUBE GLUE LINED, 0.50 ID - COML
44 REF EA 400519 PANEL, RELAY 0.25 X 18.00 X 26.00 - ASTM A36
(10GA) ASTM
45 REF EA 400518 PANEL, ACCESS 0.14X11.52X28.00 - A569
46 1 EA 400721 SOLENOID, IGNITION 24VDC - COML
47 100 EA 401227 TIE, CABLE 0.091 X 7.00 - COML
48 10 EA 45442 KIT, MOUNTING EPOXY - COML
49 1 EA 600596 RESISTOR 120 OHM, 1 WATT - COML
50 2 EA 602642 LUG, RING TONGUE 12-10 AWG, #10 STUD - COML
FSR, WASHER,
51 2 EA 401155 SEALING 1/4 NOM - COML
52 2 EA 602613 SOCKET, RELAY 8 PIN OCTAL - -
53 2 EA 012347 RELAY, TIME DELAY 24VDC - -
54 1 EA 013904 CONNECTOR, 9-WAY DEUTSCH - COML
55 6 EA 013905 CONTACT, PIN #16, 14-18 AWG - COML
56 1 EA 013906 PROTECTIVE CAP DEUTSCH - COML
57 4 EA PHMS004400050SS FSR, PHMS #4-40UNC X 0.50 - SST
58 8 EA PWNA004XXXXXXSS FSR, PLAIN WASHER #4 NARROW TYPE A - SST
59 8 EA HSLW004XXXXXXSS FSR, LOCK WASHER #4 NOM - SST
60 8 EA HNUT00440XXXXSS FSR, NUT, HEX #4-40UNC - SST
61 1 EA UV013881 POWERVIEW GUAGE DIGITAL - COML
62 1 EA 007733 GREEN LENS -
63 1 EA 600592 DEUTSCH 6 PIN CONNECTOR - COML
64 1 EA 404749 LOCK WEDGE - COML
65 6 EA 403190 SOCKET TERMINAL - COML
11 PIN
66 1 EA 0602125-0055 RELAY TIMER PROGRAMMABLE -
67 1 EA 0602125-0062 BASE 11 PIN RAIL MOUNT - COML
68 - - - NOT USED - - -
TRANSMISSION
69 1 EA 400610 SWITCH, ROTARY CONTROL - COML
70 4 EA 400396 SWITCH, TOGGLE - - COML
71 4 EA 400397 BOOT, SWITCH - - COML
72 2 EA 400572 SWITCH, WIPER WINDSHEILD - COML
(CONTINUED ON NEXT PAGE)

PAGE 18
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
73 1 EA 400874 ALARM, AUDIBLE 60-70DB - COML
74 4 EA 400758 CIRCUIT BREAKER 10 AMP - COML
75 9 EA 0602114-0081 CIRCUIT BREAKER 20 AMP - COML
76 1 EA 007492 CIRCUIT BREAKER 60 AMP - COML
77 10 EA 400647 CONNECTOR, CORD .250-.375 1/2NPT - COML
78 5 EA 0905794-0010 CONNECTOR, CORD .500-.625 3/4NPT - COML
79 4 EA 400649 CONNECTOR, CORD .750-.875 1.00 NPT - COML
80 3 EA 602656 CONNECTOR, CORD .875-985 1.00NPT - COML
81 14 EA 400763 LOCKNUT, SEALING 1/2NPT - COML
82 8 EA 400764 LOCKNUT, SEALING 3/4NPT - COML
83 7 EA 400765 LOCKNUT, SEALING 1.00NPT - COML
84 30 EA PHMS008320100SS FSR, PHMS #8-32UNC X 1.00 - SST
FSR, WASHER,
85 34 EA 401153 SEALING #8 NOM - SST/EPOM
86 30 EA LNUT00832XXXXSS FSR, LOCKNUT #8-32UNC - SST
87 4 EA PHMS006320050SS FSR, PHMS #6-32UNC X 0.50 - SST
88 - - - NOT USED - - -
89 3 EA 0905794-0051 CONNECTOR, CORD .450-.560 1/2NPT - COML
FSR, WASHER,
90 5 EA 401154 SEALING #10 NOM - COML
91 5 EA 0602119-0178 PLUG, SEALING UP TO 1.38 HOLE - COML
92 - - - NOT USED - - -
93 4 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
94 1 EA 0602119-0179 HOLE SEAL 1.00NPT - COML
95 2 EA PHMS010320100SS FSR, PHMS #10-32UNC X 1.00 - COML
96 1 EA 0905794-0008 CONNECT, CORD .375-.500, 1/2NPT - COML
97 2 EA 712502 DISPLAY, DIGITAL RED LION - COML
98 1 EA 712436 LABEL, GAUGES SPANISH - -
LABEL, CIRCUIT
99 1 EA 712540 BREAKER SPANISH - -
LABEL, CONTROL
100 1 EA 712541 HANDELS SPANISH - -
101 1 EA 712542 LABEL, CONTROLS SPANISH - -
102 1 EA 712557 LABEL, SPANISH REAR LIGHTS - COML
103 1 EA 712558 LABEL, SPANISH FRONT LIGHTS - COML
104 1 EA 712559 LABEL, SPANISH SCALE LIGHTS - COML
105 1 EA 712560 LABEL, SPANISH STROBE LIGHT - COML
106 1 EA 712574 LABEL CB13 - COML
107 2 EA SHCS004400125SS FSR,SHCS #4-40UNC x 1.25 - COML
108 34 EA PHMS010240038SS FSR, PHMS - - SST
109 4 EA PHMS004400075SS FSR, PHMS #4-40UNC X 0.75 - SST
110 20 FT 47389 WEATHER STRIP FOAM - COML
(CONTINUED ON NEXT PAGE)

PAGE 19
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR DASH ENCLOSURE ASSEMBLY (PART NO. 712457) (CONTINUED) .

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
111 2 EA 602621 CONNECTOR, CORD .250-.375 3/4 HUB - COML
112 1 EA 400648 CONNECTOR, CORD .375-500 3/4 HUB - COML
113 2 EA LNUT02520XXXXSS LOCK NUT 1/4-20 - SST
114 1 EA 007868 TERMINAL BLOCK 10 POS - COML
115 2 EA PHMS025200075SS FSR, PHMS 1/4-20 X 0.75 - SST

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 20
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 1 OF 2).

PAGE 21
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR CONTROL CONSOLE ENCLOSURE (PART NO. 712418) (SHEET 2 OF 2).

PAGE 22
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR CONTROL CONSOLE ENCLOSURE (PART NO 712418).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 712371 WELD, CONSOLE - FAB STL
2 1 EA 712388 COVER, ACCESS 11 GA. (0.1196) X 10.02 X 27.25 AISI A 1011
3 21 EA 401155 WASHER, SEALING #14/0.250 COML
CAPSCREW, BUTTON
4 21 EA BHCS025200050SS 1/4-20 X .50 SST
HEAD
5 1 EA 712389 COVER, ACCESS 11 GA. (0.1196) X 5.00 X 7.50 AISI A 1011

The Next Higher Assembly is DASH ENCLOSURE ASSEMBLY (Part No. 712457).

PAGE 23
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

PAGE 24
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR LEFT HAND CONTROL HANDLE (PART NO. 404754).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 403320 PLATE, FACE - COML -
2 1 EA 403315 CASE, HANDLE,LEFT, BLACK - COML -
3 1 EA 403319 CASE, HANDLE, RIGHT, BLACK - COML -
4 1 EA 403321 CABLE, HARNESS - COML -
5 3 EA 403366 SWITCH, SEALED, 3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING, TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 2 EA 403323 NUT, JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR, SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR, SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR, CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY, FACEPLATE 1 ROCKER,2 BUTTON COML -
16 2 EA 403448 SWITCH, SEALED MAINTAINED ROCKER COML -
17 1 EA 403455 PIN, MOUNTING - COML -

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 25
PARTS MANUAL
ELECTRICAL INSTALLATION

WIRE DIAGRAM

FIGURE FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

PAGE 26
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR RIGHT HAND CONTROL HANDLE (PART NO. 403050).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L ADD’L

1 1 EA 403320 PLATE,FACE - COML -
2 1 EA 403315 CASE,HANDLE,LEFT,BLACK - COML -
3 1 EA 403319 CASE,HANDLE,RIGHT,BLACK - COML -
4 1 EA 403321 CABLE,HARNESS - COML -
5 5 EA 403366 SWITCH,SEALED,3 AMP - COML -
6 1 EA 403316 SINGLE TRIGGER - COML -
7 1 EA 403317 LEAF SPRING,TRIGGER - COML -
8 1 EA 404235 STUD 12MM - COML -
9 1 EA 403323 NUT,JAM 12MM - COML -
10 1 EA 403322 BUSHING ADAPTER - COML -
11 1 EA 403325 GROMMET .375 X .250 - COML -
12 2 EA 403202 FSR,SCREW,TAPPING TRIGGER SWITCH COML -
13 10 EA 403201 FSR,SCREW,TAPPING FACEPLATE SWITCH COML -
14 5 EA 403200 FSR,CSBH,10-32X.375 - COML -
15 1 EA 403446 OVERLAY,FACEPLATE 1 ROCKER,2 BUTTON COML -
16 1 EA 403455 PIN,MOUNTING - COML -

The Next Higher Assembly is CAB ELECTRICAL ASSEMBLY (PART NO. 712428).

PAGE 27
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
1. 2, 3, 15, 16, 17, 25, 26, AND 27 TO ASSY IN-LINE FUSE (F1), ALONG
WITH CABLE CALLED OUT ON MISC CABLING DWG.

View A-A
On Sheet 3

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 1 OF 3).

PAGE 28
 PARTS MANUAL
ELECTRICAL INSTALLATION

NOTE:
REFERENCE DWG 710182 FOR DETAIL
ENG. J-BOX INSTALLATION.

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 2 OF 3).

PAGE 29
PARTS MANUAL
ELECTRICAL INSTALLATION

View A-A
From Sheet 1

FIGURE FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (SHEET 3 OF 3).

PAGE 30
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 2 EA 007901 BATTERY, 12V, 1100A - - COML
2 1 EA 402556 FUSE, AMP TRAP 150 AMP, 500VDC - COML
3 1 EA 404885 SHRINK, COLD 0.25 X 16.00 X 19.00 - NEOPRENE
4 1 EA 401638 COVER, BATTERY NEOPRENE - COML
5 1 EA 401639 RETAINER, BATTERY - - COML
6 1 EA 48000 PLAQUE, ON/OFF - - COML
7 1 EA 007497 SWITCH, DISCONNECT - - COML
8 1 EA 007493 CIRCUIT BREAKER 80 AMP - COML
ASSY, J-BOX-2 [See J-BOX
#2 ASSEMBLY (PART NO.
9 1 EA 712433 712433) for repair parts.] - - SST
ASSY, J-BOX-3 [See J-BOX
#3 ASSEMBLY (PART NO.
10 1 EA 712627 712627) for repair parts.] - - SST
ASSY, J-BOX-1 [See J-BOX
#1 ASSEMBLY (PART NO.
11 1 EA 710661 710661) for repair parts.] - - SST
12 14 EA HHCS025200050SS FSR, HHCS 1/4-20 UNC X 0.50 - SST
13 18 EA HSLW025XXXXXXSS FSR, LOCKWASHER 1/4 NOM - SST
14 18 EA PWRB025XXXXXXSS FSR, WASHER, PLAIN 1/4 REGULAR, TYPE B - SST
15 10 FT 602659 TAPE, FIBERGLASS - - COML
16 10 FT 404887 TAPE, SPLICE, RUBBER 67KV - COML
17 10 EA 404888 TAPE, 33 - - COML
18 2 EA PHMS010320100ST FSR, PHMS #10-32 UNF X 1.00 - STL
19 2 EA HSLW010XXXXXXST FSR, LOCKWASHER #10 NOM - STL
20 2 EA PWNB010XXXXXXST FSR, WASHER, PLAIN #10 NARROW, TYPE B - STL
21 2 EA PWNA038XXXXXXMC FSR, WASHER, PLAIN 3/8 NARROW, TYPE A - MILCARB
22 2 EA HSLW038XXXXXXST FSR, WASHER, LOCK 3/8 NOM - STL
23 2 EA HNUT03819XXXXZ8 FSR, HNUT 3/8-16 UNC - GR8
24 1 EA 401637 PADDING, BATTERY 0.25 X 13.00 X 13.50 - NEOPRENE
25 2 EA HHCS025200063Z8 FSR, HHCS 1/4-20 UNC X 5/8 - GR8
26 4 EA PWNB025XXXXXXMC FSR, WASHER, PLAIN 1/4 NARROW, TYPE B - STL
27 2 EA HNUT02520XXXXZ8 FSR, HNUT 1/4-20 UNC - STL
28 4 EA HHCS050130125Z8 FSR,HHCS 1/2-13 UNC X 1.25 - GR8
29 10 EA PWNA050XXXXXXMC FSR, PLAIN WASHER 1/2 NARROW, TYPE A - MILCARB
30 4 EA HNUT05013XXXXZ8 FSR,HNUT 1/2-13 UNC - GR8
31 2 EA HHCS050130150Z8 FSR,HHCS 1/2-13 UNC X 1.50 - GR8
32 1 EA 013956 RELAY,24VDC - COML
ASSY, ELEC MOUNT [See
ELECTRICAL MOUNT
ASSEMBLY (PART NO.
33 1 EA 710182 710182) for repair parts.] - COML
(CONTINUED ON NEXT PAGE)

PAGE 31
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453) (CONTINUED).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
ASSY J-BOX-5
[See JUNCTION BOX #5
ASSEMBLY (PART NO.
34 1 EA 712454 712454) for repair parts.] 8.0 X 6.0 X 4.0 - SS
35 1 EA 712762 MOUNT, ELECTRICAL 0.25 X 8.50 X 9.75 - A572 GR 50
36 4 EA HHCS025200075SS FSR, HHCS 1/4-20 UNC X 0.75 - SST
37 4 EA HNUT02520XXXXSS FSR, HNUT 1/4-20 UNC - SST

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 32
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 1 OF 4).

PAGE 33
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 2 OF 4).

PAGE 34
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 3 OF 4).

PAGE 35
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433) (SHEET 4 OF 4).

PAGE 36
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #2 ASSEMBLY (PART NO. 712433).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 712434 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 2 EA 603569 TERMINAL BLOCK 12 POS - COML
4 16 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 602656 GRIP, CABLE 0.875-1.000, 1" NPT 602656 COML
6 320 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 27 FT 603535 CABLE 14 COND., 14 AWG 008599 COML
8 4 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
9 1 EA 401143 LABEL "J-BOX" #2" - COML
10 16 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
11 1 EA 400765 SEALING, LOCKNUT 1.00 NPT 400765 COML
12 2 EA 402529 CONNECTOR, DIN N/C W/CABLE, 25FT - COML
13 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
14 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
15 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
16 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
17 16 EA 402428 SEAL, WEATHERPACK 18-16 GA, GREEN 402428 COML
18 1 EA 0905794-0051 CORD GRIP - - COML
19 6 EA 0602115-0037 CONNECTOR, DIN 24V DC SUPPRESSED - COML
20 4 EA 0602115-0048 CONNECTOR DIN UNSUPRESSED - COML
21 4 EA 701176 GASKET FOR UNSUPRESSED DINS - -
22 1 EA 0602119-0134 HOLE SEAL 1/2" NPT - COML
23 10 FT UV602665 CABLE 1 COND 10 GA - COML

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 37
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 1 OF 4).

PAGE 38
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 2 OF 4).

PAGE 39
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 3 OF 4).

PAGE 40
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627) (SHEET 4 OF 4).

PAGE 41
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #3 ASSEMBLY (PART NO. 712627).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L
DESC.
1 1 EA 700322 MACH, ENCLOSURE 10.00 x 8.00 x 4.00 - -
2 1 EA 600377 PANEL 8.75 X 6.88 - -
3 2 EA 007868 TERMINAL BLOCK 10 POS. 8-24 AWG. 50A - COML
4 6 EA 400647 CONNECTOR, CORD .250-.375, 1/2 NPT - COML
5 2 EA 400649 CONNECTOR, CORD .750-.880 1.00 NPT - COML
6 75 FT 400618 CABLE 16 AWG, 2 COND - COML
7 50 FT 404880 CABLE 14 AWG, 10 COND - COML
8 4 EA PHMS06320063SS FSR, PHMS #6-32UNC X 0.63 - SST
9 10 EA 008328 SOCKET, FEMALE 12AWG, WEATHERPACK - COML
10 5 EA 008200 CONNECTOR, TOWER 2 PIN, WEATHERPACK - COML
11 1 EA 401144 LABEL J-BOX # 3 - COML
12 6 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
13 3 EA 404865 SEAL, HOLE 3/4 NPT - COML
14 2 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
15 1 EA 402537 CONNECTOR, DIN N/O, W/CABLE, 25FT - COML
16 10 EA 402429 SEAL, WEATHERPACK BLUE, 12 AWG - COML
17 1 EA 0905794-0010 CONNECTOR, CORD 0.500-0625, 3/4 HUB - COML
18 1 EA 602757 BLOCK, FUSE 30 AMP - COML
19 1 EA 602756 FUSE TIME DELAY, 30 AMP - COML
20 25 FT 700624 CABLE 16 AWG, 10 COND - COML
21 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML
22 10 FT 602665 CABLE 10 AWG, 1 COND - COML
23 5 EA 007743 DIODE 400V, 1AMP - COML
24 2 EA PHMS08320038SS FSR, PHMS #8-32UNC X 0.38 - SST
25 1 EA 702406 CONNECTOR 4 PIN, DEUTSCH - COML
26 4 EA 702407 CONTACT, SOCKET #12 DEUTSCH - COML
27 1 EA 702408 WEDGE DEUTSCH - COML
LED, CLEARANCE,
28 1 EA 712796 WHITE W/GROMMET - COML
29 1 EA 0602114-0102 FUSE 2A - COML

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 42
 PARTS MANUAL
ELECTRICAL INSTALLATION

See View A
B See View B on Sheet 2. on Sheet 2.
A

B
A

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 1 OF 4).

PAGE 43
PARTS MANUAL
ELECTRICAL INSTALLATION

View B
(From Sheet 1)

View A
(From Sheet 1)

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 2 OF 4).

PAGE 44
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 3 OF 4).

PAGE 45
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661) (SHEET 4 OF 4).

PAGE 46
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #1 ASSEMBLY (PART NO. 710661).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 700320 ENCLOSURE 10.00 X 8.00 X 4.00 - SST
2 1 EA 600377 PANEL 8.75 X 6.88 - STL
3 3 EA 007868 TERMINAL BLOCK 10 POS. 8-24AWG. 50A - COML
4 11 EA 400647 GRIP,CABLE .250-.375,1/2" NPT - COML
5 120 FT 400618 CABLE 2 COND., 16AWG - COML
6 10 FT 602666 CABLE 3 COND., 18AWG - COML
7 15 FT 602665 CABLE 1 COND., 10AWG - COML
8 81 FT 404880 CABLE 10 COND., 14AWG - COML
9 6 EA PHMS006320063ST FSR, PHMS #6-32 UNC X 0.63 - SST
10 1 EA 401142 LABEL "J-BOX #1" - COML
11 3 EA 400649 GRIP,CABLE .750-.880 ,1" NPT - COML
12 - - - NOT USED - - -
13 11 EA 400763 SEALING LOCKNUT 1/2NPT - COML
14 1 EA 400764 SEALING LOCKNUT 3/4NPT - COML
15 3 EA 400765 SEALING LOCKNUT 1.00NPT - COML
16 2 EA 402174 PLUG,HOLE,SEALING FOR 1/2"NPT - COML
17 3 EA 0602115-0048 CONNECTOR,DIN UNSUPPRESED - COML
18 - - - NOT USED - - -
19 1 EA 402537 CONNECTOR,DIN N/O W/CABLE, 25 FT - COML
20 1 EA 400648 GRIP,CABLE 0.375-0.500, 3/4 NPT - COML
21 15 FT 700624 CABLE 10 COND, 16 AWG - COML
22 1 EA 0602115-0037 CONNECTOR,DIN SUPPRESED - COML
23 1 EA 0602115-0042 GASKET,SEAL RUBBER - COML
24 1 EA 014126 ADAPTER FOR DRC50 - COML
25 1 EA 013900 SOCKET,GOLD 16-22 GA. - COML
26 3 EA 701176 RUBBER SEAL GASKET - COML
27 1 EA UV600392 SWITCH, MOUNT ELBOW COML
28 1 EA 0602129-0053 SWITCH TOGGLE SPST ON, ON COML
29 1 EA PHMS025200050SS PAN HEAD SCREW 1/4-2- X .50 COML
30 1 EA PWNB025XXXXXXSS WASHER 1/4" COML
31 1 EA UV401155 WASHER SEALING 1/4" COML
32 1 EA HNUT02520XXXXSS HEXNUT 1/4-20 SS

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 47
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182).

PAGE 48
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR ELECTRICAL MOUNT ASSEMBLY (PART NO. 710182).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

PLATE, ELECTRICAL
1 1 EA 710180 .25 X 11.94 X 22.25 - ASTM A36
MOUNT
2 1 EA 710183 PLATE, HEAT SHIELD 11 GA X 13.54 X 15.00 - 304 SST
3 16 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4" - MIL CARB
4 4 EA HNUT03816XXXXZ8 NUT, HEX 3/8"-16 - GR 8
5 4 EA LNUT02520XXXXZ8 NUT, HEX SLFLKG 1/4"-20 - GR 8
6 4 EA HHCS025200150Z8 CAPSCREW, HEX HEAD 1/4-20 X 1.50 - GR 8
7 4 EA PWNAM12XXXXXXMC WASHER, PLAIN M12 - MIL-CARB
8 4 EA HHCSM1217504010 CAPSCREW, HEX HEAD M12-1.75 x 40MM - Alloy Steel

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 49
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:
1. LOCATE, DRILL AND TAP QTY 4 HOLES IN BACK
PANEL (ITEM 2) FOR ITEM 3 MOUNTING.
2. USE BLADE TERMINALS ON TB CONNECTIONS.
3. USE 16AWG BLACK FOR GND JUMPERS AND BACK TO
GND STUD ON BACK PANEL.
FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 1 OF 4).

PAGE 50
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 2 OF 4).

PAGE 51
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 3 OF 4).

PAGE 52
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454) (SHEET 4 OF 4).

PAGE 53
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #5 ASSEMBLY (PART NO. 712454).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 712456 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
4 13 EA 400647 GRIP, CABLE .250-.375 CABLE, 1/2" NPT - COML
5 1 EA 602656 GRIP, CABLE .750-880, 1" NPT - COML
6 240 FT 400618 CABLE 2 COND., 16 AWG - COML
7 25 FT 602668 CABLE 12 COND., 12 AWG - COML
8 4 EA PHMS006320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
9 1 EA 711535 LABEL "J-BOX #5" - COML
10 11 EA 0901402-0001 LOCKNUT 1/2 NPT - COML
11 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
12 11 EA 0602121-0008 WASHER, SEALING 1/2" NPT - COML
13 1 EA UV603569 TERMINAL STRIP 12-POLE - COML
14 9 EA 0602115-0037 CONNECTOR, DIN 24 VDC SUPRESSED - COML
15 9 EA 0602115-0042 GASKET FOR 0037 DINS - COML
16 1 EA 0602115-0048 DIN CONNECTOR UNSUPRESSED - COML
17 1 EA 701176 GASKET FOR 701176 DIN - COML
18 - - - NOT USED - - -
19 - - - NOT USED - - -
M12, 5M, FEMALE,
20 2 EA 712503 CABLE, YELLOW, PVC STRAIGHT - -

The Next Higher Assembly is ENGINE END ELECTRICAL INSTALLATION (PART NO. 712453).

PAGE 54
 PARTS MANUAL
ELECTRICAL INSTALLATION

See Detail A

FIGURE FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 55
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 4 EA PWNB025XXXXXXSS FSR, PLAIN WASHER 1/4 REG, TYPE B - SS
2 4 EA HHCS025000050SS FSR, HHCS 1/4-20 UNC X 0.50 - SS
ASSY J-BOX #4
[See JUNCTION BOX
ASSEMBLY #4 (PART
NO. 710760) for repair
3 1 EA 710760 parts.] 8.00 X 6.00 X 4.00 - SS
ASSY J-BOX #6
[See JUNCTION BOX
ASSEMBLY #6 (PART
NO. 712789) for repair
4 1 EA 712789 parts.] - - -

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 56
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 1 OF 4).

PAGE 57
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 2 OF 4).

PAGE 58
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 3 OF 4).

PAGE 59
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760) (SHEET 4 OF 4).

PAGE 60
 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #4 ASSEMBLY (PART NO. 710760).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 710757 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS., 8-24 AWG, 50A - COML
4 9 EA 400647 GRIP, CABLE .250-.375 CABLE, 1/2" NPT - COML
5 4 EA 402174 PLUG, HOLE, SEALING FOR 1/2" NPT - COML
6 1 EA 602656 GRIP, CABLE .750-880, 1" NPT - COML
7 128 FT 400618 CABLE 2 COND., 16 AWG - COML
8 42 FT 602668 CABLE 12 COND., 12 AWG - COML
9 4 EA PHMS006320063SS FSR, PHMS #6-32 UNC X 0.63 - SST
10 - - - NOT USED - - -
11 9 EA 400763 LOCKNUT, SEALING 1/2 NPT - COML
12 1 EA 400765 LOCKNUT, SEALING 1.00 NPT - COML
13 1 EA 402509 CABLE & DIN CONN. 3 COND. 18 AWG, 25' - COML
14 8 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
15 8 EA 008326 CONNECTOR, SHROUD WEATHERPACK - COML
16 16 EA 401134 PLUG, CONNECTOR MALE - COML
17 16 EA 401135 SOCKET, CONNECTOR FEMALE - COML
18 - - - NOT USED - - -
19 8 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
20 1 EA 402529 CONNECTOR, DIN N/C, W/CABLE, 25 FT - COML
21 6 EA 007743 DIODE 400VDC, 1AMP - COML
22 2 EA 35703 SWITCH PROXIMITY - COML
23 1 EA UV603569 TERMINAL STRIP 12-POLE - COML
24 10 FT UV602665 CABLE 1 COND 10 GA - COML
25 - - - NOT USED - - -
26 1 EA 400764 LOCKNUT, SEALING 3/4 NPT - COML

The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 61
PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 1 OF 2).

PAGE 62
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789) (SHEET 2 OF 2).

PAGE 63
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR JUNCTION BOX #6 ASSEMBLY (PART NO. 712789).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 712788 ENCLOSURE 8X6X4 - SST
2 1 EA 007871 PANEL 6.75 X 4.88 - STL
3 1 EA 007868 TERMINAL BLOCK 10 POS - COML
4 5 EA 400647 GRIP, CABLE 0.250-0.375, 1/2" NPT 400647 COML
5 1 EA 404686 GRIP, CABLE 0.625-750, 3/4 NPT 404686 COML
6 60 FT 400618 CABLE 2 COND., 16 AWG 400618 COML
7 2 EA PHMS006320038SS FSR, PHMS #6-32 UNC X 038 - SST
8 1 EA 401143 LABEL "J-BOX" #6" - COML
9 5 EA 400763 SEALING, LOCKNUT 1/2" NPT 400763 COML
10 4 EA 008200 CONNECTOR, TOWER WEATHERPACK 008200 COML
11 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK 008326 COML
12 8 EA 401134 PLUG, CONNECTOR MALE 401134 COML
13 8 EA 401135 SOCKET, CONNECTOR FEMALE 401135 COML
14 1 EA 400764 SEALING LOCKNUT 3/4 NPT - COML
15 30 FT 602651 CABLE 5 COND, 12 AWG - COML

The Next Higher Assembly is BOOM END ELECTRICAL INSTALLATION (PART NO. 711975).

PAGE 64
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 1 OF 5).

PAGE 65/PAGE 66 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 2 OF 5).

PAGE 67/PAGE 68 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 3 OF 5).

PAGE 69/PAGE 70 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 4 OF 5).

PAGE 71/PAGE 72 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR WIRE LIST (PART NO. 712430) (SHEET 5 OF 5).

PAGE 73/PAGE 74 BLANK

 PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR WIRE LIST (PART NO. 712430).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC.
1 20 FT 700671 CABLE 5 COND, 16 AWG 700671 COML
2 40 FT 404876 CABLE 3 COND, 14 AWG 404876 COML
3 40 FT 105049 CABLE 3 COND, 16 AWG 105049 COML
4 60 FT 400618 CABLE 2 COND, 16 AWG 400618 COML
5 - - - NOT USED - - -
6 - - - NOT USED - - -
7 1 EA 013912 PLUG - - COML
8 3 FT 010925 CABLE 1 PR 22,1 PR 24,W/SHD - COML

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 75
PARTS MANUAL
ELECTRICAL INSTALLATION

NOTES:

1. HEAT SHRINK ITEM 14 ON LUG AND CABLE AS POS I.D. ON CA70 AND CA71.

2. WRAP LIGHT BAR HARNESS WITH PROTECTIVE WRAP.

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 1 OF 2).

PAGE 76
 PARTS MANUAL
ELECTRICAL INSTALLATION

FIGURE FOR MISCELLANEOUS CABLING (PART NO. 712597) (SHEET 2 OF 2).

PAGE 77
PARTS MANUAL
ELECTRICAL INSTALLATION

PARTS LIST FOR MISCELLANEOUS CABLING (PART NO. 712597).

ADD'L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT'L
DESC
1 56 FT 007863 CABLE 1 COND., 2/0 AWG - COML
2 46 FT 007864 CABLE 1 COND., 4 AWG - COML
3 26 FT 007865 CABLE 1 COND., 6 AWG - COML
4 20 FT 008596 CABLE 8 COND., 16 AWG - COML
5 87 FT 400618 CABLE 2 COND., 16 AWG - COML
6 2 EA 401356 CAP, POST, BATTERY POS. & NEG. CAPS - COML
7 2 EA 401357 TERMINAL, BATTERY POS. POST, 2/0 AWG - COML
8 2 EA 401358 TEMINAL, BATTERY NEG. POST, 2/0 AWG - COML
9 4 EA 008200 CONNECTOR, TOWER WEATHERPACK - COML
10 4 EA 008326 CONNECTOR, SHROUD WEATHERPACK - COML
11 8 EA 401134 PLUG, CONNECTOR MALE - COML
12 8 EA 401135 SOCKET, CONNECTOR FEMALE - COML
0.50 - .0625 CABLE, 3/4
13 1 EA 0905794-0010 CORD GRIP NPT - COML
POLYO
14 0.5 FT 401691 TUBING, SHRINK, HEAT RED 1" DIA X 3.00" - LEFIN
15 1 EA 400764 LOCKNUT, SEALING 3/4" - COML
16 16 EA 402428 SEAL, WEATHERPACK 18-16 GA GREEN - COML
17 1 EA 32311 FSR, HHCS 12MM-1.75 X 30MM - STL
18 6 FT 404875 HOSE, PROTECTIVE RUBBER, 1" ID - COML
19 6 EA HNUT05013XXXXSS FSR, HNUT 1/2-13UNC - SST
20 12 EA PWRB050XXXXXXSS FSR, PLAIN WASHER 1/2 REGULAR TYPE B - SST
21 1 EA 013956 RELAY 24VDC - COML
22 25 FT 010925 CABLE TYPE3084A - COML

The Next Higher Assembly is ELECTRICAL INSTALLATION (PART NO. 712427).

PAGE 78
 PARTS MANUAL
LED LIGHT KIT

LED LIGHT KIT

712491
GROUP NAME PAGE NUMBER

LED LIGHT KIT (PART NO. 712491, REV. A)........................................................................................................ 2

CAB LIGHTING INSTALLATION (PART NO. 709782, REV. A) ......................................................................... 4
BOOM LIGHTING INSTALLATION (PART NO. 709783, REV. A) ..................................................................... 6
ENGINE END LIGHTING INSTALLATION (PART NO. 712490, REV. A) ......................................................... 8
BOOM END LIGHTING INSTALLATION (PART NO. 709785, REV. A) ............................................................ 11

PAGE 1
PARTS MANUAL
LED LIGHT KIT

FIGURE FOR LED LIGHT KIT (PART NO. 712491)

PAGE 2
 PARTS MANUAL
LED LIGHT KIT

PARTS LIST FOR LED LIGHT KIT (PART NO. 712491).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 709782 INST, LIGHTING CAB COML
[See CAB LIGHTING INSTALLATION (PART
NO. 709782) for repair parts.]
2 1 EA 709783 INST, LIGHTING BOOM COML
[See BOOM LIGHTING INSTALLATION
(PART NO. 709783) for repair parts.]
3 1 EA 712490 INST, LIGHTING ENGINE END COML
[See ENGINE END LIGHTING
INSTALLATION (PART NO. 712490) for
repair parts.]
4 1 EA 709785 INST, LIGHTING BOOM END COML
[See BOOM END LIGHTING INSTALLATION
(PART NO. 709785) for repair parts.]

PAGE 3
PARTS MANUAL
LED LIGHT KIT

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 709782).

PAGE 4
 PARTS MANUAL
LED LIGHT KIT

PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 709782).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 4 EA 706119 LIGHT, LED, FLOOD - COML
2 1 EA 402111 WELD,MOUNT,LIGHTS,CAB - FAB-STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 GR8
4 4 EA PWNA050XXXXXXMC WASHER,PLAIN,TYPE A 1/2 NOM MIL CARB
5 8 EA UV403190 SOCKET CONTACT COML
6 4 EA UV403472 WEDGE LOCK COML
7 4 EA UV403473 DEUTSCH PLUG, 2 PIN COML

The Next Higher Assembly is LED LIGHT KIT (PART NO. 712491).

PAGE 5
PARTS MANUAL
LED LIGHT KIT

FIGURE FOR BOOM LIGHTING INSTALLATION (PART NO. 709783).

PAGE 6
 PARTS MANUAL
LED LIGHT KIT

PARTS LIST FOR BOOM LIGHTING INSTALLATION (PART NO. 709783).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 4 EA 706119 LED, LIGHT, FLOOD COML
2 8 EA UV403190 SOCKET CONTACT COML
3 4 EA UV403472 WEDGE, LOCK COML
4 4 EA UV403473 PLUG, 2 PIN DEUTSCH COML
5 4 EA 705565 BACKSHELL, 90 DEG COML

The Next Higher Assembly is LED LIGHT KIT (PART NO. 712491).

PAGE 7
PARTS MANUAL
LED LIGHT KIT

FIGURE FOR ENGINE END LIGHTING INSTALLATION (PART NO. 712490) (SHEET 1 OF 2).

PAGE 8
 PARTS MANUAL
LED LIGHT KIT

9
10
11
12

FIGURE FOR ENGINE END LIGHTING INSTALLATION (PART NO. 712490) (SHEET 2 OF 2).

PAGE 9
PARTS MANUAL
LED LIGHT KIT

PARTS LIST FOR ENGINE END LIGHTING INSTALLATION (PART NO. 712490).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 2 EA 706119 LIGHT, FLOOD, LED - - COML
2 10 EA PWNA050XXXXXXMC WASHER, PLAIN,TYPE A 1/2 NOM - MIL CARB
3 8 EA HHCS050130075Z8 CAP SCREW, HEX HEAD 1/2-13 UNC X 0.75 - GR8
4 6 EA PHMS008320050ST SCREW, MACHINE, PAN, HD #8-32 UNC X 0.50 - STL
5 2 EA 402136 LIGHT, SCALER - - COML
6 1 EA 711795 WELD, LIGHTS, ENGINE END - - FAB-STL
7 1 EA 711798 WELD, LIGHTS, ENGINE END - - FAB-STL
8 2 EA 402150 BULB, 24V - - COML
9 2 EA UV403473 PLUG, 2 PIN - - COML
10 2 EA UV403472 WEDGE, LOCK - - COML
11 4 EA UV403190 SOCKET, CONTACT - - COML
12 2 EA 705565 BACKSHELL, 90, DEG - - COML

The Next Higher Assembly is LED LIGHT KIT (PART NO. 712491).

PAGE 10
 PARTS MANUAL
LED LIGHT KIT

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 4 EA 706119 LIGHTS, FLOOD, LED COML
2 4 EA UV403473 PLUG, 2 PIN COML
3 4 EA UV403472 WEDGE, LOCK COML
4 8 EA UV403190 SOCKET, CONTACT COML
5 4 EA 705565 BACKSHELL, 90, DEG COML

The Next Higher Assembly is LED LIGHT KIT (PART NO. 712491).

FIGURE AND PARTS LIST FOR BOOM END LIGHTING INSTALLATION (PART NO. 709785).

PAGE 11
PARTS MANUAL
LED LIGHT KIT

THIS PAGE INTENTIONALLY BLANK

PAGE 12
 PARTS MANUAL
STROBE LIGHT KIT

STROBE LIGHT KIT

707990
GROUP NUMBER / NAME PAGE NUMBER

STROBE LIGHT KIT (PART NO. 707990, REV. E) ...................................................................................... 2

PAGE 1
PARTS MANUAL
STROBE LIGHT KIT

FIGURE FOR STROBE LIGHT KIT (PART NO. 707990).

PAGE 2
 PARTS MANUAL
STROBE LIGHT KIT

PARTS LIST FOR STROBE LIGHT KIT (PART NO. 707990).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L. MAT'L

1 1 EA 400396 SWITCH, TOGGLE SPST - COML
2 1 EA 705868 LIGHT, LED, STROBE 24VDC, AMBER - COML
3 30 FT 400618 CABLE, SOOW 2COND, 16AWG - COML
4 1 EA 400647 CONNECTOR, CORD 0.250 - 0.375, 1/2NPT COML
5 1 EA 400763 SEALING LOCKNUT 1/2NPT COML
6 1 EA 400397 BOOT, SWITCH - - -
7 1 EA 709308 GUARD, STROBE LIGHT - A36
8 1 EA 007669 STROBE, SINGLE FLASH 24VDC, AMBER COML
9 1 EA 600382 WELD, GUARD LIGHT UTILITY VEHICLE COML

PAGE 3
PARTS MANUAL
STROBE LIGHT KIT

THIS PAGE INTENTIONALLY BLANK.

PAGE 4
 PARTS MANUAL
SPOT LIGHT OPTION

SPOT LIGHT OPTION

712593
GROUP NAME PAGE NUMBER

SPOT LIGHT OPTION (PART NO. 712593, REV. A).............................................................................................. 2

PAGE 1
PARTS MANUAL
SPOT LIGHT OPTION

PARTS LIST FOR SPOT LIGHT OPTION (PART NO. 712593)

NO FIGURE AVAILABLE

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 712510 SEARCH LIGHT 24VDC - COML

PAGE 2
 PARTS MANUAL
PUSH BLADE INSTALLATION

PUSH BLADE INSTALLATION

710171
GROUP NAME PAGE NUMBER

PUSH BLADE INSTALLATION (PART NO. 710171, REV. C).............................................................................. 2

CYLINDER ASSEMBLY (PART NO. 701579, REV. -) ........................................................................................... 6
PUSH BLADE VALVE INSTALLATION (PART NO. 711493, REV. B) ............................................................... 7
PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298, REV. C)................................................................ 9

PAGE 1
PARTS MANUAL
PUSH BLADE INSTALLATION

Items Typical 4 Places

FIGURE FOR PUSH BLADE INSTALLATION (PART NO. 710171) (SHEET 1 OF 3).

PAGE 2
 PARTS MANUAL
PUSH BLADE INSTALLATION

J-Box 4
Right Side View

ASSEMBLY INSTRUCTIONS FOR TAPERED BUSHINGS

1. INSTALL BUSHINGS ON BOTH ENDS AND CENTER PIN SO

BUSHINGS PROTRUDE EQUALLY ON BOTH SIDES.

2. DO NOT FLAPPER BORES, FREEZE BUSHINGS TO INSTALL

THEM IN THE BORES.

3. TORQUE BOLTS TO 300 FT-LBS.

4. HAMMER ON THE ENDS OF THE BUSHING SEVERAL

TIMES AND THEN RETORQUE.

5. REPEAT TORQUE AND HAMMER PROCEDURE TWO MORE

TIMES.

6. FINAL TORQUE OF BOLT TO BE 400 FT-LBS

FIGURE FOR PUSH BLADE INSTALLATION (PART NO. 710171) (SHEET 2 OF 3).

PAGE 3
PARTS MANUAL
PUSH BLADE INSTALLATION

FIGURE FOR PUSH BLADE INSTALLATION (PART NO. 710171) (SHEET 3 OF 3).

PAGE 4
 PARTS MANUAL
PUSH BLADE INSTALLATION

PARTS LIST FOR PUSH BLADE INSTALLATION (PART NO. 710171)

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 2 EA 710373 WELD, PUSH BLADE - FAB STL
2 1 EA 402005 SUB WELD, PUSH BLADE - FAB STL
3 1 EA 710093 WELD, PUSH BLADE - FAB STL
4 1 EA 701579 CYLINDER ASSY [See Ø4.13 X Ø3.50 X 10.00 -
CYLINDER ASSEMBLY
(PART NO. 701579) for
repair parts.]
5 1 EA 710376 SUB WELD, PUSH BLADE - FAB STL
6 2 EA 400133 WELDMENT, CYL. PIN - FAB STL
7 8 EA 401600 PIN, TAPERED 2.00 DIA X 5.25 8620
8 16 EA 401592 BUSHING,TAPPERED 2.00 DIA ETD-150
9 8 EA 401919 BEARING, SPHERICAL 2.00 ID COML
10 8 EA 401920 RING, SNAP INTERNAL 3.25 DIA BORE COML
11 68 EA PWNA075XXXXXXMC WASHER, TYPE A 3/4 MIL CARB
12 44 EA HHCS075100300Z8 CAPSCREW, HEX HEAD 3/4-10 X 3.00 GR 8
13 10 EA PWNA050XXXXXXMC WASHER, TYPE A 1/2 MIL CARB
NARROW
14 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 GR 8
15 24 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG 3/4-10 GR 8
16 2 EA 400586 CABLE WITH DIN CON. 3 CONDUCTOR, 18 AWG COML
17 2 EA 400647 CORD GRIP 1/2 NPT X 0.250 - 0.375 COML
18 2 EA 400763 LOCKNUT,SEALING 1/2NPT COML
19 - - - - - - -
20 2 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST STL
21 1 EA 402290 ASSY,HOSE SAE-08 114.00 LG COML
22 1 EA 402449 ASSY,HOSE SAE-08 105.00 LG COML
23 2 EA 402237 ASSY,HOSE SAE-08 36.00 LG COML
24 1 EA 402279 ASSY,HOSE SAE-04 40.00 LG COML
25 1 EA 701040 ASSY, VALVE, CHECK 4 PSI COML
Repair Parts:

Valve Body: 705395

Check Valve: 402166
Check Valve Seal kit:
SK08-2X-T
26 1 EA 711984 SUB WELD, PUSH BLADE FAB STL
27 1 EA 711980 GUARD, ROCK .25 X 25.00 X 43.98 ASTM A572
GRAE 50
28 8 EA HHCS050130100Z8 CAPSCREW, HEX HEAD ½-13 UNC X 1.00 GR 8
29 4 EA 711981 SHIM .06 (16 GA) X 1.00 X 4.00 AISI A 1011
30 1 EA 711493 INST, PUSH BLADE SV11 -
VALVE [See PUSH BLADE
VALVE INSTALLATION
(PART NO. 711493) for
repair parts.]

PAGE 5
 PARTS MANUAL
PUSH BLADE INSTALLATION

2
2

5 4 6 7 1

3 3

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADDITIONAL MAT’L

1 1 EA 33833 SEAL KIT, CYLINDER - - -
2 2 EA 31352 BEARING, SPHERICAL - - -
3 2 EA 35622 RING, SNAP - - -
4 1 EA 34942 PISTON, CYLINDER - - -
5 1 EA 34962 NUT, ROD END - - -
6 1 EA 35762 BARREL ASSEMBLY - - -
7 1 EA 35808 HEAD, CYLINDER - - -

Next Higher Assembly is PUSH BLADE INSTALLATION (PART NO. 710171).

FIGURE AND PARTS LIST FOR OSCILLATION LOCK CYLINDER (PART NO. 701579).

PAGE 6
 PARTS MANUAL
PUSH BLADE INSTALLATION

FIGURE FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

PAGE 7
PARTS MANUAL
PUSH BLADE INSTALLATION

PARTS LIST FOR PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 400298 MANIFOLD ASSY, PUSH BLADE - -
[See PUSH BLADE MANIFOLD
ASSEMBLY (PART NO. 400298)
for repair parts.]
2 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
3 1 EA 701265 FTG, 90° ELBOW 0808JMOM90EXLST - STL
4 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
5 2 EA PWWA031XXXXXXMC WASHER, TYPE A WIDE 5/16 - MIL
CARB
6 2 EA HHCS031180100Z8 CAPSCREW, HEX HEAD 5/16-18 X 1.00 - GR 8
7 2 EA 700774 FTG, ELBOW, 45°, #8 JIC TO #8 ORB ST
0808JMOM45EXXST

Next Higher Assembly is PUSH BLADE INSTALLATION (PART NO. 710171).

PAGE 8
 PARTS MANUAL
PUSH BLADE INSTALLATION

FIGURE FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).

PAGE 9
PARTS MANUAL
PUSH BLADE INSTALLATION

PARTS LIST FOR PUSH BLADE MANIFOLD ASSEMBLY (PART NO. 400298).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD'L MAT'L

1 1 EA 711458 MANIFOLD BLOCK, PUSH SCALER - 6061-
BLADE T6 (SS)
2 1 EA 402186 VALVE, CARTRIDGE, 4-WAY, 3-POS, MOTOR SEAL KIT # 401412 STL
SOLENOID SPOOL
3 2 EA 402199 COIL, 24VDC, DIN 43650 SIZE 10 - COML
4 1 EA 47070 VALVE, CARTRIDGE, SHUTTLE DOWN THE HOLE MNT SEAL KIT # 402193 STL
5 2 EA 50 109 048 VALVE, CARTRIDGE, CHECK PILOT TO OPEN, 4:1 SEAL KIT # 402194 STL
6 1 EA 402188 FTG, ORIFICE, Ø.109" 1/16" NPT - STL
7 1 EA 603548 04XXOMXXPLGHHST FITTING, PLUG, STL
HOLLOW, HEX

Next Higher Assembly is PUSH BLADE VALVE INSTALLATION (PART NO. 711493).

PAGE 10
 PARTS MANUAL
FIRE SUPPRESSION

FIRE SUPPRESSION
711511
GROUP NAME PAGE NUMBER

FIRE SUPPRESSION (PART NO. 711511, REV. B) ................................................................................................ 2

ANSUL TANK ASSEMBLY (PART NO. 90 490 001, REV. A) .............................................................................. 19

PAGE 1
PARTS MANUAL
FIRE SUPPRESSION

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PAGE 2
 PARTS MANUAL
FIRE SUPPRESSION

See View M on Sheet 3. NOZZLE #5

See View N on Sheet 3.

See View A on Sheet 2.

See Detail G on Sheet 3.

NOZZLE #2

See View D NOZZLE #3

NOZZLE #6
on Sheet 3.

See View F on
Sheet 3.

NOTE:
NOZZLE #4
1. SEE SHEETS 2 AND 3 FOR SECTIONAL VIEWS.
2. SEE SHEET 4 FOR HOSES.
See View K on Sheet 3. 3. NOZZLES SHOULD BE TURNED AS SHOWN ABOVE FOR
THE CORRECT SPRAY DIRECTION.
4. FIRE SUPPRESSION SYSTEM SHOULD BE INSTALLED
See View D on Sheet 3. See View B on Sheet 2. BEFORE THE HYDRAULIC COMPONENTS.
See View E on Sheet 2.
NOZZLE #1
FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 1 OF 7).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

Cab Tube Frame

VIEW E
(From Sheet 1)

To Manual
Actuator

REMOVE THE BOTTOM OF THE TANK

VIEW B (CAB MANUAL ACTUATOR)
VIEW A BRACKET SO THE TANK SITS ON THE
Mounted to the Tap Block Just Inside of the Cab Door
(From Sheet 1) (From Sheet 1)
FRAME FLOOR
FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 2 OF 7).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

VIEW C VIEW D
(From Sheet 1)
(From Sheet 1)

DETAIL G
(From Sheet 1)

VIEW K
(From Sheet 1)

VIEW F
(From Sheet 1)

VIEW N VIEW M
(From Sheet 1) (From Sheet 1)
FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 3 OF 7).

PAGE 7/PAGE 8 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

Check Valve (Arrow Points Toward the

Actuator)

Outside Manual Actuator

30 LB Tank W/Cartridge Nozzle #6

Nozzle #1

Nozzle #2

Distribution Tee

Nozzle #3
Bulkhead, Cab Nozzle #5

Cab Manual
Actuator
Nozzle #4

Checkfire System
Monitor

FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 4 OF 7).

PAGE 9/PAGE 10 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

Exposed Detection Wire in This

Approximate Area

Exposed Detection Wire in This

Approximate Area
Exposed Detection Wire in This
Approximate Area

Exposed Detection Wire in This

Approximate Area

Exposed Detection Wire in This

Exposed Detection Wire in This Approximate Area
Connects to Checkfire System Approximate Area
in Cab

FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 5 OF 7).

PAGE 11/PAGE 12 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

*NOTES:

1) ATTACH BLK & WHT WIRES TO TERM 3-4, ROUTE CABLE AROUND ENGINE
COMPARTMENT, USE TIE WRAPS TO SECURE CABLE TO ENGINE HOUSE TUBES. AT THE
OPPOSITE END, CONNECT THE TWO ENDS OF THE CABLE TOGETHER USING A WATER
TIGHT RESISTOR (ITEM #36).

2) AVOID WELDING NEAR THE DETECTION CABLE ONCE OPERATIONAL. THIS COULD
PREMATURELY ACTIVATE THE SYSTEM.

3) USE 4.7K OHM RESISITOR (ITEM #41) AND JUMPER BETWEEN TERMINALS 5-6.

4) DO NOT SHIP MACHINE WITH BATTERY CONNECTED, UNPLUG BATTERY AFTER

SYSTEM TEST.

Outside View of Control

Module Inside View of Control Module
Back Box Inside View of Control Module
Circuit Board

CIRCUIT BOARD CONNECTIONS

*INTERNAL BATTERY CONNECTION:

INSERT PLUG FROM BATTERY INTO "INT BATT" SOCKET
ON CONTROL MODULE CIRCUIT BOARD

SERIAL INTERFACE CABLE CONNECTION:

"SERIAL PROGRAM" SOCKET NOT USED

PROGRAM DIP SWITCHES

1 - ON [ENABLES MANUAL PROGRAMMING]
2 - OFF [DISABLES PRESSURE SWITCH FEEDBACK]
[ENABLES ELECTRIC MANUAL PULL]
3 - ON [ENABLES SHUTDOWN/TIME DELAY/RELEASE SEQUENCE]
4 - ON [SWITCH 4-5 SET CYCLE TIME FOR TIME DELAY SEQ 1]
5 - ON [ALARM TO SHUTDOWN = 5 SECONDS]
6 - ON [SWITCH 6-7 SET CYCLE TIME FOR TIME DELAY SEQ 2]
7 - OFF [SHUTDOWN TO RELEASE = 20 SECONDS]

FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 6 OF 7).

PAGE 13/PAGE 14 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

FIGURE FOR FIRE SUPPRESSION (PART NO. 711511) (SHEET 7 OF 7).

PAGE 15/PAGE 16 BLANK

 PARTS MANUAL
FIRE SUPPRESSION

PARTS LIST FOR FIRE SUPPRESSION (PART NO. 711511).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 90 490 001 SYSTEM, FIRE SUPPRESSION - - COML
[See ANSUL Tank Assembly
(Part No. 90 490 001) for repair
parts.]
2 1 EA 90 490 005 VALVE, SAFETY - - COML
3 2 EA 709295 CARTRIDGE - - COML
4 1 EA 602645 ACTUATOR, MANUAL - - COML
5 2 EA 602650 VALVE, CHECK 1/4 NPT - COML
6 6 EA 709299 CAP, BLOW-OFF - - RUBBER
7 12 EA 602663 LOCKWASHER, NOZZLE - - COML
8 6 EA 602660 NOZZLE - - COML
9 1 EA 404418 WELD, MOUNT, ACTUATOR - - FAB-STL
10 1 EA 400588 SWITCH, PRESSURE 60 PSI SWITCH - COML
11 2 EA HHCS038160100Z8 FSR, HHCS 3/8-16 UNC X 1.00 - GRADE 8
12 2 EA HHCS050130100Z8 FSR, HHCS 1/2-13 UNC X 1.00 - GRADE 8
13 2 EA PWNA050XXXXXXMC FSR, PWNA 1/2 NARROW TYPE A - MIL-CARB
14 4 EA HHCS038160075Z8 FSR, HHCS 3/8-16 UNC X 0.75 - GRADE 8
15 8 EA PWNA038XXXXXXMC FSR, PWNA 3/8 NARROW TYPE A - MIL-CARB
16 1 EA 700508 FTG, ELBOW, MALE 1212JMPM90EXXST - STL
17 6 EA 701223 FTG, CONNECTOR, FEMALE 0808JMPFSTRXXST - STL
18 4 EA 700273 FTG, CONNECTOR, MALE 0604JMPMSTRXXST - STL
19 2 EA 701252 FTG, TEE, PIPE, MALE 0404PMPMTEEXXST - STL
20 1 EA 701254 FTG, ELBOW, PIPE, FEMALE 0404PFPF90EXXST - STL
21 1 EA 700589 FTG, COUPLING, PIP, FEMALE 0404PFPFSTRXXST - STL
22 1 EA 702443 WELD, BRACKET - - FAB-STL
23 2 EA HNUT03816XXXXZ8 FSR, HNUT 3/8-16 UNC - GRADE 8
24 1 EA 700220 FTG, ELBOW, SWIVEL, NUT 1212JMJS45EXXST - STL
25 1 EA 400647 GRIP, CABLE 0.250-0.38,1/2"HUB - COML
26 1 EA 402537 CONNECTOR, DIN N/O, W/CABLE, 25FT - COML
27 1 EA 400763 SEALING, LOCKNUT 1/2" NPT - COML
28 1 EA 700427 PLATE, INSPECTION - - COML
29 1 EA 602637 TAG, MONTHLY INSPECT - - COML
30 1 EA 50950 DETECTION SYSTEM - - COML
31 1 EA 50955 MODULE, BATTERY - - COML
32 100 FT 404878 WIRE, DETECTION - - COML
33 100 FT 404879 HOSE, CONDUIT 3/4" ID - COML
34 1 EA 46294 CABLE, AUTO-DETECTION - - COML
35 1 EA 50952 HARDWARE, MTG, MODULE - - COML
36 1 EA 50957 RESISTOR, WATER TIGHT - - COML
37 1 EA 46299 LABEL, SHUT OFF POWER - - COML

PAGE 17
PARTS MANUAL
FIRE SUPPRESSION

PARTS LIST FOR FIRE SUPPRESSION (PART NO. 711511) - CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

38 1 EA 47471 LABEL, WHEN FIRE ALARM - - COML
39 1 EA 707616 ASSY, SHIPPING, PAD ACTUATOR - COML
40 1 EA 707617 ADAPTER, CABLE, SCN - - COML
41 1 EA 51047 RESISTOR, 4.7K - - COML
FTG, ELBOW, STREET, 90
42 1 EA 701108 DEG 0404PFPM90EXXST - STL
43 2 EA 700238 FTG, ELBOW, SWIVEL, NUT 0606JMJS90EXXST - COML
44 1 EA 710692 KIT, BULK HOSE FIRE SUPPRESSION - COML
45 2 EA 711806 SPACER 1.00" DIA. X 1.38" - STL
46 2 EA 711836 ASSY, HOSE 1/2" ID X 48" - COML
47 1 EA 711837 ASSY, HOSE 1/2" ID X 102" - COML
48 1 EA 711838 ASSY, HOSE 1/2" ID X 138" - COML
49 2 EA 711839 ASSY, HOSE 1/2" ID X 174" - COML
50 3 EA 702442 FTG, PIPE, BRANCH, TEE 0808JMPMTEBXXST - STL
51 1 EA 602632 FTG, BULKHEAD, P/JIC 1212JMPMBSTXXST - STL
52 1 EA 401007 ASSY, HOSE 0.25 ID X 91.00 - COML
53 1 EA 401564 ASSY, HOSE 0.25 ID X 48.00 - COML

PAGE 18
 PARTS MANUAL
FIRE SUPPRESSION

FIGURE FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).

PAGE 19
PARTS MANUAL
FIRE SUPPRESSION

PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL

1 EA 30494 BRACKET ASSEMBLY INCLUDES ITEMS 2-9
INCLUDED WITH
2 EA 428767 CLAMP ARM PAD ITEM 1
INCLUDED WITH
3 EA 53542 HEX HD CAP SCREW ITEM 1
INCLUDED WITH
4 EA 30506 WASHER ITEM 1
INCLUDED WITH
5 EA 30491 LOCK NUT ITEM 1
INCLUDED WITH
6 EA 24224 BUMPER PAD ITEM 1
INCLUDED WITH
7 EA 24915 BASE PAD ITEM 1
INCLUDED WITH
8 EA 31164 CLAMP BAND ITEM 1
INCLUDED WITH
9 EA 31165 CLAMP BAND PAD ITEM 1
INCLUDES ITEMS 11
10 EA 31280 FILL CAP ASSEMBLY AND 12
INCLUDED WITH
11 EA 6190 GASKET ITEM 10
INCLUDED WITH
12 EA 6273 QUAD RING ITEM 10
13 EA 29516 NAMEPLATE
14 EA 12045 ADAPTER
BURSTING DISC
15 EA 428271 ASSEMBLY INCLUDES ITEM 16
INCLUDED WITH
16 EA 4677/25959 UNION RING/TAIL PIECE ITEM 15
17 EA 6320 GAS TUBE ASSEMBLY NOT SHOWN
CARRIAGE BRACKET
18 EA 29193 ASSEMBLY INCLUDES ITEMS 19-22
INCLUDED WITH
19 EA 24122 CARRIAGE BOLT ITEM 18
INCLUDED WITH
20 EA 30491 LOCK NUT ITEM 18
INCLUDED WITH
21 EA 32966 CLAMP ARM ITEM 18
INCLUDED WITH
22 EA 428766 CLAMP ARM PAD ITEM 18
CARTRIDGE ASSEMBLY,
23 EA 423491 LT-A-101-30 INCLUDES ITEM 24
INCLUDED WITH
24 EA 77251 SHIPPING CAP ITEM 23
PNEUMATIC ACTUATOR
25 EA 430221 SHIPPING ASSEMBLY INCLUDES ITEMS 26-37
INCLUDED WITH
26 EA 430210 SWIVEL NUT ITEM 25
INCLUDED WITH
27 EA 430209 SWIVEL ADAPTOR ITEM 25

PAGE 20
 PARTS MANUAL
FIRE SUPPRESSION

PARTS LIST FOR PARTS LIST FOR ANSUL TANK ASSEMBLY (PART NO. 90 490 001) (CONTINUED).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL

INCLUDED WITH
28 EA 42899 SWIVEL ADAPTOR O-RING ITEM 25
INCLUDED WITH
29 EA 56749 PNEUMATIC PISTON ITEM 25
INCLUDED WITH
30 EA 56104 PUNCTURE PIN ITEM 25
PNEUMATIC PISTON O- INCLUDED WITH
31 EA 5151 RING ITEM 25
INCLUDED WITH
32 EA 56105 COMPRESSION SPRING ITEM 25
INCLUDED WITH
33 EA 430215 BODY ITEM 25
BODY U-CUP (NOT INCLUDED WITH
34 EA 17229 SHOWN) ITEM 25
BODY GUIDE (NOT INCLUDED WITH
35 EA 430212 SHOWN) ITEM 25
BODY RETAINING RING INCLUDED WITH
36 EA 1239 (NOT SHOWN) ITEM 25
INCLUDED WITH
37 EA 181 BODY GASKET ITEM 25

The Next Higher Assembly is FIRE SUPPRESSION (PART NO. 711511).

PAGE 21
PARTS MANUAL
FIRE SUPPRESSION

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PAGE 22
 PARTS MANUAL
FINAL FINISH INSTALLATION

FINAL FINISH INSTALLATION

712392
GROUP NAME PAGE NUMBER

FINAL FINISH INSTALLATION (PART NO. 712392, REV. A) ............................................................................ 3

PAGE 1
PARTS MANUAL
FINAL FINISH INSTALLATION

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PAGE 2
 PARTS MANUAL
FINAL FINISH INSTALLATION

For Views A-F and J, see Sheet 2.

For Views M and N, see Sheet 3.

For Details G and L, see Sheet 2.

For Sections H and K, see Sheet 2.

O LDENBURG

SV11

FIGURE FOR FINAL FINISH INSTALLATION (PART NO. 712392) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
FINAL FINISH INSTALLATION

FIGURE FOR FINAL FINISH INSTALLATION (PART NO. 712392) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
FINAL FINISH INSTALLATION

SV11

FIGURE FOR FINAL FINISH INSTALLATION (PART NO. 712392) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK

 PARTS MANUAL
FINAL FINISH INSTALLATION

PARTS LIST FOR FINAL FINISH INSTALLATION (PART NO. 712392).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 602296 DECAL,DIESEL - - COML
2 6 EA 600814 TAG,WARNING,PINCH PT - - SST
3 1 EA 404621 LABEL,WARNING - - SST
4 1 EA 404622 LABEL,HAND PUMP - - SST
5 1 EA 404630 LABEL,BRAKE TEST - - SST
6 1 EA 404623 LABEL,CERTIFICATION - - SST
7 1 EA 401307 LABEL,SERIAL NUMBER - - SST
8 1 EA 404624 LABEL,WARNING,TILT - - SST
9 36 EA 602669 FSR,METAL-TACK - - STL
10 16 EA PWNA031XXXXXXMC FSR, PWNA 5/16, TYPE A - MIL-CARB
11 8 EA HHCS031180100Z8 FSR,HHCS 5/16-18UNC X 1.00 - GRADE 8
12 8 EA HNUT03118XXXXZ8 FSR,HNUT 5/16-18UNC - GRADE 8
13 1 EA 702509 ELEMENT,FILTER FUEL - COML
14 2 EA 401350 CHOCKS,WHEEL - - -
15 2 EA 401354 EXTINGUISHER,FIRE,10# - - COML
16 2 EA 401355 BRACKET FIRE EXTINGUISHER - COML
17 16 EA 700595 SCREW,SELF-TAPPING - - STL
18 58 FT 602670 TAPE,RED REFLECTIVE 2" X 150FT - -
19 1 EA 711501 TAG,OIL SPRAY HAZARD SPANISH - SST
20 1 EA 601138 DECAL,HYD OIL - - COML
21 5 EA 710704 DECAL,OLDENBURG MINING - - COML
22 1 EA 404626 LABEL,CAUTION 4.50 X 2.63 X 20GA - SST
23 1 EA 709742 ELEMENT,FILTER TRANSMISSION - COML
24 2 EA 401172 FILTER,SPIN-ON RETURN - COML
25 2 EA 402011 ELEMENT,FILTER HIGH PRESSURE - COML
26 2 EA 401846 ASSY,HOSE,TEST PORT - - COML
27 40 EA 401707 STRAP,BUCKLE 1.00 X 24.00 - COML
28 2 EA 710705 DECAL,SV11 - - COML
29 1.2 SF 15693 SHURSTEP,NONSKID 6.00 X 28.00 - COML
30 1 EA 404627 TAG,WARNING,CYBERSTICK - - COML
31 1 EA 706319 FILTER,OIL AXLE COOLING - COML
32 1 EA 712198 ELEMENT,FILTER HAMMER - COML

PAGE 9
PARTS MANUAL
FINAL FINISH INSTALLATION

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PAGE 10
 PARTS MANUAL
LUBRICATION SYSTEM

LUBRICATION SYSTEM
710534
GROUP NAME PAGE NUMBER

LUBRICATION SYSTEM (PART NO. 710534, REV. C) ........................................................................................ 3

PAGE 1
PARTS MANUAL
LUBRICATION SYSTEM

THIS PAGE INTENTIONALLY BLANK.

PAGE 2
 PARTS MANUAL
LUBRICATION SYSTEM

NOTES:
1. SEE SHEET 3 FOR WELD REWORK.
2. SEE SHEETS 2-8 FOR ASSEMBLY.
3. SEE SHEET 8 FOR ELECTRICAL INFORMATION.
4. SEE SHEET 9 FOR GREASE DIAGRAM.
5. PURGE ALL GREASE POINTS PRIOR TO REMOVING GREASE FITTINGS (FILL WITH GREASE UNTIL GREASE IS COMING OUT OF SEALS).
6. REMOVE ALL GREASE FITTINGS AND INSTALL QUICKLINC FITTINGS (ITEMS #26, 39 AND 40).
7. WELD IN ACCORDANCE WITH ANSI/AWS D14.3 SPECIFICATION.
8. TOUCH UP PAINT AFTER WELDING IS COMPLETE.
9. FILL ALL #4 HOSES WITH GREASE.
10. INSTALL AND ROUTE HOSES LAST.

FOR DETAIL H, SEE SHEET 6

FOR DETAIL J, SEE SHEET 3

FOR DETAIL N, SEE SHEET 6

FOR DETAIL Q, SEE SHEET 6

FOR DETIAL S, SEE SHEET 5

FOR DETAIL T, SEE SHEET 6

FOR DETAIL U, SEE SHEET 4

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 1 OF 9).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 2 OF 11).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

DETAIL J
FROM SHEET 1
DETAIL J
FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 3 OF 9).

PAGE 7/PAGE 8 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

VIEW U-U
FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 4 OF 9).

PAGE 9/PAGE 10 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 5 OF 9).

PAGE 11/PAGE 12 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FROM SHEET 1

FROM SHEET 1

FROM SHEET 1

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 6 OF 9).

PAGE 13/PAGE 14 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 7 OF 9).

PAGE 15/PAGE 16 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 8 OF 9).

PAGE 17/PAGE 18 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

FIGURE FOR LUBRICATION SYSTEM (PART NO. 710534) (SHEET 9 OF 9).

PAGE 19/PAGE 20 BLANK

 PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 - - - NOT USED
2 - - - NOT USED
3 2 EA UV401668 VALVE, DIVIDER,W/INDICATOR
4 - - - NOT USED
5 18 EA UV401268 PLUG, GREASE PORT
6 18 EA UV401269 GASKET, COPPER, GREASE
PORT
7 14 EA HHCS025200150Z8 CAPSCREW, HEX HEAD .25-20 X 1.50 GR 8
8 33 EA HHCS050130100Z8 CAPSCREW, HEX HEAD .50-13 X 1.00 GR 8
9 14 EA PWRB025XXXXXXMC WASHER, TYPE B REGULAR .25 MIL CARB
10 33 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW .50 MIL CARB
11 2 EA HNUT03118XXXXZ8 NUT, HEX .312-18 GR 8
12 6 EA 701275 FTG, ADAPTER, 90 ELBOW
13 11 EA 701276 FTG, ADAPTER, STR
14 5 EA UV400999 ADAPTER, VALVE OUTLET
W/CHECK
15 5 EA UV400998 FERRULE, U-CLAMP
16 - - - NOT USED
17 - - - NOT USED
18 - - - NOT USED
19 2 EA 712343 WELD, CHANNEL, GUARD,
GREASE
20 1 EA 711968 WELD, CHANNEL, GUARD,
GREASE
21 2 EA UV401372 TUBING, GUARD, GREASE TB, RND, 4.00 X 0.25 X 2.00 1026
22 2 EA 711964 CHANNEL, GUARD, GREASE CH, C, 3 X #04.1 X 6.00 A36
23 - - - NOT USED
24 - - - NOT USED
25 3 EA UV401344 BUSHING, 0.25 NPTM TO 0.13
NPTF
26 23 EA UV401816 ADAPTER, QUICKLINC, 90,
SWIVEL
27 4 EA 701712 FTG, NIPPLE, MALE PIPE 02 NPT M - 02 NPT M X 0.75
LG
28 5 EA UV401345 NIPPLE, PIPE, 0.13 NPTM X1.50
29 9 EA UV401343 UNION, ELBOW, 90, 1/8 NPTF
30 2 EA UV401025 ASSY, HOSE CMP04 6062-06FJ-06FJ
31 1 EA UV401295 ASSY, HOSE CMP04 6036-06FJ-06FJ
32 1 EA UV401469 ASSY, HOSE CMP04 60230-06FJ-06FJ
33 2 EA UV404910 ASSY, HOSE CMP04 6090-06FJ-06FJ
34 1 EA UV401670 VALVE, DIVIDER, W/O IND. PIN
35 2 EA UV401669 VALVE, DIVIDER, W/O IND. PIN
CONTINUED

PAGE 21
PARTS MANUAL
LUBRICATION SYSTEM

PARTS LIST FOR LUBRICATION SYSTEM (PART NO. 710534) CONTINUED.

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

36 350 FT UV401833 HOSE, GREASE, TUBING 0.25
O.D.
37 3 EA UV401702 VALVE, PRESSURE, RELIEF,
GREASE
38 2 EA UV401770 PUMP, ELEMENT, GREASE,
6MM
39 19 EA UV401815 ADAPTER, QUICKLINC,
STRAIGHT
40 41 EA UV401814 ADAPTER, QUICKLINC
W/CHECK
41 1 EA UV402486 PUMP, GREASE, 24VDC, 8
LITER
42 1 EA UV400647 CONNECTOR, CORD 0.250-0.375,1/2NPT
43 1 EA UV400763 LOCKNUT, SEALING, 1/2NPT
44 2 EA PWNA031XXXXXXMC WASHER, TYPE A NARROW 0.312 MIL CARB
45 1 EA UV402406 LABEL, GREASE BLOCKS
46 3 EA 700615 FTG, ELBOW, STREET
47 - - - NOT USED
48 2 EA UV402414 VALVE, DIVIDER,
W/INDICATOR PIN
49 3 EA 700238 FTG, ELBOW, SWIVEL, NUT
50 1 EA 700385 FTG, UNION
51 2 EA UV402569 ADAPTER, OUTLET
52 1 EA UV401464 ASSY, HOSE CMP04 6017-06FJ-06FJ
53 1 EA UV402312 ASSY, HOSE CMP04 6007.5-06FJ-06FJ
54 1 EA 701220 FTG, TEE, SWIVEL, NUT, RUN
55 4 EA 701281 FTG, ADAPTER, STRAIGHT
56 1 EA UV404911 ASSY, HOSE CMP04 60144-06FJ-06FJ
57 1 EA 711972 WELD, CHANNEL, GUARD,
GREASE
58 2 EA 712344 SPACER TB, RND, 1.00 X 0.19 X 4.75 1026
59 1 EA 701108 FITTING, ELB, STR, 90DEG
60 1 EA 701254 FTG, ELBOW, FEMALE, PIPE
61 1 EA 700589 FTG, COUPLING, PIPE
62 1 EA 712575 NIPPLE, PIPE, 1/4NPT X 3"
63 1 EA 712576 NIPPLE, PIPE 1/4NPT X 4"

PAGE 22
 PARTS MANUAL
WATER SPRAY

WATER SPRAY
712629
GROUP NAME PAGE NUMBER

WATER SPRAY (PART NO. 712629, REV. E) ........................................................................................................ 3

WATER TANK ASSEMBLY (PART NO. 710624, REV. C).................................................................................... 11
WATER SPRAY HOSE KIT (PART NO. 711794, REV. D) ..................................................................................... 14
WATER MIST PUMP ASSEMBLY (PART NO. 711790, REV. B) ......................................................................... 15
WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792, REV. A) .............................................. 17
COOLER FAN SUPPLY VALVE (PART NO. 601960, REV. -) .............................................................................. 19

PAGE 1
PARTS MANUAL
WATER SPRAY

THIS PAGE INTENTIONALLY BLANK

PAGE 2
 PARTS MANUAL
WATER SPRAY

SWIVEL ON THIS SIDE

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 1 OF 3).

PAGE 3/PAGE 4 BLANK

 PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 2 OF 3).

PAGE 5/PAGE 6 BLANK

 PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER SPRAY (PART NO. 712629) (SHEET 3 OF 3).

PAGE 7/PAGE 8 BLANK

 PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER SPRAY (PART NO. 712629).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MAT’L

1 1 EA 712628 LABEL CONTROL CONSOLE, SPANISH VINYL
2 1 EA 400397 SWITCH SPST COML
3 1 EA 400396 BOOT TOGGLE COML
4 1 EA 007476 HOUSING INDICATOR COML
5 1 EA 007478 LENS, INDICATOR YELLOW COML
6 1 EA 007479 LAMP, INDICATOR 24V COML
7 50 FT 400618 CABLE W/DIN COML
ASSY, WATER TANK
[See WATER TANK ASSEMBLY
8 1 EA 710624 (PART NO. 710624) for repair parts.] 120 GAL. CAP. STL
9 2 EA 700682 FTG, UNION, BULKHEAD 0808JMJMBSTXXST STL
10 1 EA 711742 FTG, UNION, BULKHEAD, ELBOW 0808JMJMB45XXST STL
11 2 EA 709228 NOZZLE, SPRAY FLAT,90DEG SPRAY COML
HOSE KIT, WATER SPRAY
[See WATER SPRAY HOSE KIT
12 1 EA 711794 (PART NO. 711794) for repair parts.] COML
13 3 EA 401093 FTG, BULKHEAD, SWIVEL SS8MJB8XMJ8 STL
14 1 EA 701224 FTG, REDUCER, TUBE END 0608JMJFSTRXXST STL
15 1 EA 50888 FTG,SWIVEL SS8MJ8XFJ8 STL
16 1 EA 711280 LABEL CONTROL HANDEL COML
17 2 EA 0602115-0037 CONNECTOR, DIN FOR SOLENOIDS COML
18 2 EA 701176 GASKET FOR DIN CONNECTOR COML

PAGE 9
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 1 OF 3).

PAGE 10
 PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 2 OF 3).

PAGE 11
PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER TANK ASSEMBLY (PART NO. 710624) (SHEET 3 OF 3).

PAGE 12
 PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER TANK ASSEMBLY (PART NO. 710624).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 710625 TANK, WATER 120 GAL. FAB STL
2 1 EA 710630 SUPPORT, TANK, RH - FAB STL
3 1 EA 710631 SUPPORT, TANK, LH - FAB STL
4 1 EA 401026 WELD, GRAB-HANDLE 0.75 DIA, FORMED FAB,STL
5 1 EA 700189 FTG, PLUG, HEXHD 16XXPMXXPLGHXST STL
6 1 EA 90 207 002 CAP, FUEL - - COML
7 1 EA 706270 COVER, HYD TANK ACCESS 8 INCH - COML
8 1 EA 90 207 003 STRAINER - - COML
9 1 EA 705567 HOSE, PLASTIC, 3/8 ID 21.5" LENGTH - PLASTIC
10 2 EA 701559 FTG, ADAPTER 0606BAJSSTRXXBR - Brass
11 26 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
12 4 EA HHCS050130100Z8 CAPSCREW, HEX HEAD ½-13 UNC X 1.00 - GR 8
13 2 EA 700190 FTG, 90° ELBOW 0606JMOM90EXXST - STL
14 14 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
15 1 EA 700632 FTG, PLUG, SQHD 32XXPMXXPLGSQST STL
16 1 EA 701222 FTG, 90° ELBOW 1616JMPM90EXXST - STL
06XXPM Plain
17 2 EA 700386 PLUG, 3/8 NPT PLUG, 3/8 NPT XXPLGH Carbon
HST Steel
18 8 EA PWNA075XXXXXXMC WASHER, TYPE A NARROW 3/4 - MIL CARB
19 4 EA LNUT07510XXXXZ8 NUT, HEX SLFLKG ¾-10 - GR 8
20 4 EA HHCS075100200Z8 CAPSCREW, HEX HEAD 3/4-10 X 2.00 - GR 8
21 1 EA 50 072 028 FILTER, WTR/DIRT SEP 3/4 NPT, 304 SS COM
22 1 EA 711449 ELEMENT, FILTER, WATER - COML
23 4 EA PWNA025XXXXXXMC WASHER, TYPE A NARROW 1/4 - MIL CARB
24 4 EA HHCS025200075Z8 CAPSCREW, HEX HEAD 1/4-20 X 0.75 - GR 8
25 2 EA 700508 FTG, 90° ELBOW 1212JMPM90EXXST - STL
26 1 EA 711790 PUMP ASSY, WATER MIST - COML
[See WATER MIST PUMP
ASSEMBLY (PART NO.
711790) for repair parts.]
27 1 EA 711791 BRACKET, FILTER 0.25 X 4.00 X 7.17 ASTM A36
28 1 EA 711792 MANIFOLD ASSY, SUPPLY WATER PUMP COML
[See WATER PUMP SUPPLY
MANIFOLD ASSEMBLY (PART
NO. 711792) for repair parts.]
29 4 EA LNUT05013XXXXZ8 NUT, HEX SLFLKG ½-13 - GR 8
30 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD 1/2-13 x 1.50 - GR 8
31 2 EA HHCS050130550Z8 CAPSCREW, HEX HEAD 1/2-13 UNC X 5.50 GR 8
32 1 EA 0910751-0064 ELBOW, ADAPTER 90 DEG 0406JMOM90EXXST - STL

The Next Higher Assembly is WATER SPRAY (PART NO. 712629).

PAGE 13
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER SPRAY HOSE KIT (PART NO. 711794).
NO FIGURE AVAILABLE

HOSE KIT, WATER SPRAY

FITTING DESCRIPTION
TYPE CODE
6 STRAIGHT FEMALE JIC SWIVEL
39 90 DEG JIC FEMALE SWIVEL (SHORT)
19 CODE 61 90 DEG ELBOW
41 90 DEG JIC FEMALE SWIVEL (LONG)

Hose Hose Hose Fitting Fitting Fitting Fitting SPRING

Hose Label
Size Length Type A A Size B B Size GUARD
WS1 12 47 7268 6 12 6 12
WS2 12 66 7268 6 12 6 12
WS3 8 232 7268 6 8 6 8
WS4 8 70 7268 6 8 6 8
WS5 8 31 7268 6 8 39 8
WS6 8 112 7268 6 8 6 8
WS7 8 58 7268 6 8 6 8
WS8 8 58 7268 6 8 6 8
WS9 6 76 7268 6 6 6 6 X
WS10 4 35 7268 6 4 6 4 X
H501 6 14 HFS2 6 6 6 6
H502 6 35 HFS2 6 6 39 6
H503 6 35 HFS2 6 6 6 6
H504 4 44 HFS2 6 4 39 4
H505 6 35 HFS2 6 6 6 6

PAGE 14
 PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER MIST PUMP ASSEMBLY (PART NO. 711790).

PAGE 15
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER MIST PUMP ASSEMBLY (PART NO. 711790).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

PUMP, CENTRIFUGAL,
1 1 EA 709088 HYD MOTOR DRIVEN - STL
WATER
2 - - - NOT USED - - -
3 1 EA 50 016 007 VALVE, 2 WAY N.C. - COML
4 1 EA 701237 FTG, 90 DEG ELBOW 1216JMPM90EXXST - STL
5 1 EA 700226 FTG,TEE,RUN 1212JMJSTERXXST - STL
6 1 EA 700607 FTG,CONNECTOR,SWVL 1212JSPMSTRXXST - STL
7 1 EA 703414 FTG, CONNECTOR, MALE 1620JMPMSTRXXST - STL
8 1 EA 701163 FTG, ADAPTOR 0812JMPMSTRXXST - STL
CENTER BACK
9 1 EA 90 727 008 GAUGE, 300 PSI - COML
MOUNT
PLAIN
FTG, ADAPTER, STRAIGHT,
10 1 EA 701274 0604JSPFSTRXXST - CARBON
SWVL
STEEL
11 1 EA 700227 FTG, REDUCER 0612JMJFSTRXXST - STL
12 2 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
13 - - - NOT USED - - -
14 2 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
15 1 EA 700186 FTG, ELBOW, STR, THRD 0808JMOM90EXXST - STL
16 1 EA 701212 FTG, CONN, LONG, STR 0808JMOMSTRLGST - STL
17 1 EA 701236 FTG, ELBOW MALE 0402JMPM90EXXST - STL
FTG, ELBOW, SWIVEL, 90
18 1 EA 700187 0808JMJS90EXXST - STL
DEG

The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).

PAGE 16
 PARTS MANUAL
WATER SPRAY

FIGURE FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

PAGE 17
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

VALVE, COOLER FAN SUPPLY
1 1 EA 601960 [See COOLER FAN SUPPLY VALVE - - COML
(PART NO 601960) for repair parts.]
2 1 EA 701259 FTG, PLUG, HOLLOW HEX 16XXOMXXPLGHHST STL
3 1 EA 711495 CHECK VALVE FTG, 5 PSI 0404JMOMSTRXXST - STL
4 2 EA 700078 FTG, ELBOW, STR, THRD 0812JMOM90EXXST STL
5 1 EA 700350 FTG, CONNECTOR, STR, THRD 0812JMOMSTRXXST - STL
FITTING, PLUG,
6 1 EA 603548 04XXOMXXPLGHHST STL
HOLLOW, HEX

The Next Higher Assembly is WATER TANK ASSEMBLY (PART NO. 710624).

PAGE 18
 PARTS MANUAL
WATER SPRAY

FIGURE FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

PAGE 19
PARTS MANUAL
WATER SPRAY

PARTS LIST FOR COOLER FAN SUPPLY VALVE (PART NO. 601960).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 1 EA 705455 MANIFOLD BLOCK - - AL
2 1 EA 703379 VALVE, SOLENOID SEAL KIT # 402198 - COML
3 1 EA 703381 VALVE, PRESSURE REDUCING SEAL KIT # 711789 - COML
4 1 EA 703380 CONTROL, FLOW, COMPENSATED SEAL KIT # 402200 - COML

The Next Higher Assembly is WATER PUMP SUPPLY MANIFOLD ASSEMBLY (PART NO. 711792).

PAGE 20
 PARTS MANUAL
CAB LIGHTING INSTALLATION

CAB LIGHTING INSTALLATION

709777
GROUP NAME PAGE NUMBER

CAB LIGHTING INSTALLATION (PART NO. 709777, REV B) ........................................................................... 2

PAGE 1
PARTS MANUAL
CAB LIGHTING INSTALLATION

MOUNTING
DETAIL

RH SIDE VIEW

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 709777) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
CAB LIGHTING INSTALLATION

CABLE HOOK-UP

WIRE TROUGH

L.H. SIDE CAB VIEW

FIGURE FOR CAB LIGHTING INSTALLATION (PART NO. 709777) (SHEET 2 OF 2).

PAGE 3
PARTS MANUAL
CAB LIGHTING INSTALLATION

PARTS LIST FOR CAB LIGHTING INSTALLATION (PART NO. 709777).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 4 EA 706119 LAMP,FLOOD,LED - COML
2 1 EA 402111 WELD,MOUNT,LIGHTS,CAB - FAB-STL
3 4 EA HHCS050130100Z8 CAPSCREW,HEX HD 1/2-13 UNC X 1.00 GR5
4 4 EA PWNB050XXXXXXMC WASHER,PLAIN,TYPE B 1/2 NOM -
5 4 EA 705565 BACKSHELL, 90 DEG - COML
6 4 EA 403473 CONNECTOR, PLUG 2 PIN DEUTSCH COML
7 8 EA 403190 CONTACT, SOCKET 16-18 AWG COML
8 4 EA 403472 WEDGE LOCK - COML
9 25 FT 008596 CABLE 8 COND, 16-AWG COML
10 2 EA 0905794-0010 CORD GRIP, 3/4 NPT 0.50-0.625 CABLE COML
11 2 EA 400764 LOCKNUT, SEALING 3/4" COML
12 1 EA 007486 FOR 007485 RELAY MOUNT COML
13 1 EA 007485 RELAY 24VDC COML
14 1 EA PHMS010240050SS 10-24X0.50 - SS
15 1 EA HSLW010XXXXXXSS #10 LOCK WASHER - SS
16 1 EA PWRB010XXXXXXSS #10 FLAT WASHER - SS

PAGE 4
 PARTS MANUAL
DOOR LINKAGE INSTALLATION

DOOR LINKAGE INSTALLATION

712394
GROUP NUMBER / NAME PAGE NUMBER

DOOR LINKAGE INSTALLATION (PART NO. 712394, REV. A) .............................................................. 2

PAGE 1
PARTS MANUAL
DOOR LINKAGE INSTALLATION

B
See Sheet 2 for
Detail B.

SECTION A-A

C
See Sheet 2 for
Detail C.

FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
DOOR LINKAGE INSTALLATION

DETAIL B
(from Sheet 1).

DETAIL C
(from Sheet 1).
FIGURE FOR DOOR LINKAGE INSTALLATION (PART NO. 712394) (SHEET 2 OF 2).

PAGE 3
 PARTS MANUAL
DOOR LINKAGE INSTALLATION

PARTS LIST FOR DOOR LINKAGE INSTALLATION (PART NO. 712394).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L MAT’L

1 2 EA 711907 PLATE, DOOR LINKAGE 0.31 X 2.00 X 10.00 - ASTM A36
SHOULDER SCREW, HEX
2 2 EA SHSS075XX0175ST 0.75 X 1.75 0.62 - 11 STL
SOCKET
3 2 EA HNUT06311XXXXZ8 NUT, HEX 5/8"-11 - GR 8
WASHER, TYPE A
4 4 EA PWNA075XXXXXXMC 3/4" - MIL CARB
NARROW
SPRING, TORSION, RH 302 SS, 1.110 DIA, 90º
5 1 EA 710949 - 302SS
WOUND ANGLE

PAGE 4
 PARTS MANUAL
WINDOW GUARD OPTION

WINDOW GUARD OPTION

711360
GROUP NAME PAGE NUMBER

WINDOW GUARD OPTION (PART NO. 711360, REV. B) .......................................................................... 2

PAGE 1
PARTS MANUAL
WINDOW GUARD OPTION

See View A on
Sheet 2

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 1 OF 2).

PAGE 2
 PARTS MANUAL
WINDOW GUARD OPTION

View A
(From Sheet 1)

FIGURE FOR WINDOW GUARD OPTION (PART NO. 711360) (SHEET 2 OF 2).

PAGE 3
 PARTS MANUAL
WINDOW GUARD OPTION

PARTS LIST FOR WINDOW GUARD OPTION (PART NO. 711360).

ADD’L
ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION MATERIAL
DESC.
1 1 EA 711357 FRAME, WINDOW 0.50 X 42.25 X 44.75 ASTM A36
2 1 EA 711358 RETAINER, WINDOW, OUTER 0.25 X 40.25 X 42.75 ASTM A36
3 1 EA 711359 WINDOW, OUTER 0.25 X 37.50 X 40.00 Glass
4 25 FT 8004 WEATHERSTRIP - Rubber
5 16 EA HHCS050130125Z8 CAPSCREW, HEX HEAD ½-13 X 1.25 - GR 8
6 16 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW ½ - MIL CARB
7 16 EA HHCS038160075Z8 CAPSCREW, HEX HEAD 3/8-16 X 0.75 - GR 8
8 20 EA PWNA038XXXXXXMC WASHER, TYPE A NARROW 3/8 NOM - MIL CARB
9 4 EA HHCS038160100Z8 CAPSCREW, HEX HEAD 3/8-16 X 1.00 - GR 8
10 1 EA 711481 GUARD, WINDSHIELD SV SCALER CABS - FAB,STL

PAGE 4
 PARTS MANUAL
CAMERA KIT OPTION

CAMERA KIT OPTION

711507
GROUP NAME PAGE NUMBER

CAMERA KIT OPTION (PART NO. 711507, REV. C).................................................................................. 2

PAGE 1
PARTS MANUAL
CAMERA KIT OPTION

FIGURE FOR CAMERA KIT OPTION (PART NO. 711507).

PAGE 2
 PARTS MANUAL
CAMERA KIT OPTION

PARTS LIST FOR CAMERA KIT OPTION (PART NO. 711507).

ITEM QTY U/M PART NO. NOMENCLATURE DESCRIPTION ADD’L DESC. MATERIAL
1 1 EA 708796 KIT, CAMERA, REARVIEW - -
COMPLETE -
2 2 EA UV400647 CONNECTOR, CORD 0.250-0.375, 1/2NPT - -
3 2 EA 0901402-0001 LOCK NUT, ELECTRICAL 1/2" GALVANIZED, BONDED - -
4 2 EA 0602121-0008 SEALING RING, 1/2" - - -
5 1 EA 708797 CAMERA - - -
6 2 EA 709523 WELD, CAMERA COVER - - -
7 2 EA UV008326 CONNECTOR 2-WIRE SEE NOTE 1 -
8 2 EA UV008200 CONNECTOR 2-WIRE SEE NOTE 1 -
9 8 EA UV402428 SEAL, WEATHER PACK 18-16 GA SEE NOTE 1 -
10 4 EA UV402524 TERMINAL, WEATHER PACK - SEE NOTE 1 -
11 4 EA UV401134 TERMINAL, MALE 16-14AWG SEE NOTE 1 -
12 1 EA 712058 COVER, EXPANDED METAL SHT, .75#9 X 4.38 X 6.00 - A36
13 3 EA SHCS010320050ST CAPSCREW, SOCKET HEAD #10-32 X.50 - STL
14 7 EA PWNA010XXXXXXST WASHER, TYPE A NARROW #10 - STL
15 4 EA PHMS010320025ST MACHINE SCREW, PAN HEAD #10-32 X.25 - STL
16 2 EA PHMS010320100ST MACHINE SCREW, PAN HEAD #10-32 X1.00 - STL
17 2 EA HNUT01032XXXXST NUT, HEX #10-32 - STL
18 2 EA HHCS050130150Z8 CAPSCREW, HEX HEAD .50-13 X1.50 - GR 8
19 4 EA PWNA050XXXXXXMC WASHER, TYPE A NARROW 0.5 - MIL CARB
20 2 EA HNUT05013XXXXZ8 NUT, HEX .50-13 - GR 8
21 1 EA 712688 CABLE CAMERA, 66 FT - COML

NOTE 1: Use Items 7-11 for termination to camera pigtail.

PAGE 3
PARTS MANUAL
CAMERA KIT OPTION

THIS PAGE INTENTIONALLY BLANK

PAGE 4
 REGIONAL SALES AND SERVICE CONTACTS
For all Mining Equipment Parts, call (877) 243-7455

UNITED STATES
General Manager Office: (906) 265-5414

Service Manager Stefan Gierko Office: (603) 542-9548

Cell: (603) 738-2255
Parts Manager Debbie Borey Office: (603) 542-9548
Cell: (313) 559-7375
Marketing & Inside Sales Aaron Kadish Office: (906) 774-1500
Cell: (906) 280-1519
Northeast Sales & Service Donald Miller Cell: (443) 975-9091
Southeast Sales & Service Matt Jacobs Cell: (309) 533-3134
Southeast Service Jim Smith Cell: (931) 267-8646
Bill Debord Cell: (931) 239-9926
Midwest Sales & Service Mike Grant Cell: (636) 575-5755
Midwest Service Toby Crawford Cell: (603) 289-0047
Lorne Bellofatto Cell: (740) 416-1894
John Nekhay Cell: (906) 271-0053
Western Sales & Service Earth Booth Cell: (775) 304-2982

CANADA
Resource Equipment Sales Bob Ray Cell: (705) 542-5080
(RES)
Ontario Perry Neal Office: (807) 221-4670
Cell: (705) 542-7210
Torrox International Ltd. Carter Kosick Office: (902) 468-7666
Nova Scotia & Maritimes Cell: (902) 497-1334

LATIN AMERICA
General Manager-Sales Marcos Rosiles Office: +52 (492) 925 1668
Office: +52 (492) 925 1679
Office: +52 (492) 998 1979
Mexico: 01 800 831 0565
Cell: +52 (464) 645 1333
Service Manager Rafael Saucedo Office: +52 (492) 925 1668
Office: +52 (492) 925 1679
Cell: +52 (492) 146 3277
Business and Sales Gabriel Rodriguez Cell: +52 (614) 394 3850
Service Coordinator Jesus Fernandez Office: +52 (492) 126 1151
Service Manuel Reyes Cell: +52 (492) 105 2172
Eduardo Castañeda Cell: +52 (492) 145 2374
Juan Rivera Cell: +52 (492) 103 2656
Eladio Velazquez Cell: +52 (492) 130 8065
Parts Specialist Juan Mena Office: +52 (492) 925 1668
Parts Specialist Octavio Lara Office: +52 (492) 925 1679
Cell: +52 (492) 145 1872

Effective May 9, 2014