PT868 User's Manual
PT868 User's Manual
PT868 Portable
Flowmeter
December 2003
Warranty
iii
December 2003
Return Policy
iv
December 2003
Table of Contents
Chapter 1: Features and Capabilities
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
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December 2003
vi
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vii
December 2003
Chapter 1
Overview
The TransPort measures acoustically conductive single-phase
fluids, which may have a second phase present. This includes
most clean liquids, sewage, some slurries, some oil/water
mixtures, and liquids with a small percentage of entrained gas
bubbles. The flowmeter provides two linear (4-20 mA or 0-20
mA) analog outputs of flow velocities or volumetric flow rate of
these fluids, measuring velocities from ±0.03 to ± 12 m/s (±0.1 to
±40 ft/s).
The TransPort has the ability to store site data for up to 20 sites
into files which can be accessed at a later time. A menu-driven
user program asks you all the necessary setup questions for a
particular site. Once you complete answering the necessary
questions, you simply save the information into a file.
System Description
The TransPort is one part of the flowmeter system. The
flowmeter system consists of two essential subsystems: the
flowcell and the electronics package (the TransPort).
The Flowcell
The flowcell is that part of the system that uses ultrasonic pulses
to interrogate the flow. It consists of the flowcell pipe and the
transducers.
Electronics Package
The TransPort consists of circuits that generate, receive, and
measure the travel time of the ultrasonic pulses. It also contains a
microcomputer that controls operation and calculates flow
measurement parameters. Specific circuits function as follows:
Theory of Operation
The TransPort is a transit-time ultrasonic flowmeter. When
ultrasonic pulses are transmitted through a moving liquid, the
pulses that travel in the same direction as the fluid flow
(downstream), travel slightly faster than the pulses that travel
against the flow (upstream). The TransPort uses various digital
signal processing techniques, including cross-correlation, to
determine transit times and then uses the transit times to calculate
flow velocity.
Chapter 2
Initial Setup
• Power
• Transducer
• Analog Input/Output
• RS232 Communications Port
Make all connections to the top of the TransPort unit as shown in
Figure 2-1. Please note that you only need to make the proper
power and transducer connections. The other connections are
required for particular functions, but are not necessary for basic
operation.
PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4
6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)
Power Connections
The TransPort is powered by either a 100-120/200-260 VAC wall
mount plug-in module, or 4 internal C-size NiCad high- energy
rechargeable batteries. When you receive the TransPort, the
batteries are not charged; therefore, to make remote
measurements using the batteries, follow the instructions on page
2-4 to charge the batteries. In either case, you must connect the
power cord to the appropriate terminal as shown in Figure 2-1.
!WARNING!
To ensure the safe operation of the TransPort,
you must install and operate it as described in
this manual. In addition, be sure to follow all
applicable safety codes and regulations for
installing electrical equipment in your area.
Transducer Connections
The transducer cables connect to the TransPort with LEMO®
coaxial type connectors. Each color-coded cable should have a
collar labeled UPSTREAM or DOWNSTREAM. Make
transducer cable connections to the top of the flowmeter as shown
in Figure 2-1. Because there are various types of transducers and
installations, transducer installation is discussed separately in the
Transducer Installation Guide.
2-2 Initial Setup
December 2003
Wire
Pin Number Color Description
1 Black Analog Out 1
2 Red 16 V (switched)
3 White Supply Temperature
4 Yellow Return Temperature
5 Green Ground
6 Orange Analog Out 2 (available for
models with serial numbers 1800 and
higher)
7 Blue Ground (available for models with
serial numbers 1800 and higher)
8 Violet No Connection
Slide to Remove
Battery Location
(behind panel)
Caution!
Replace batteries only with the specified
rechargeable NiCd batteries. The battery charges
when the unit is off. Do not attempt to recharge
non-rechargeable batteries.
• EPROM checksum
• RAM test
• NOVRAM test
!WARNING!
If the meter fails the backup battery test, you
must send the unit back to the factory for a
battery replacement. Make sure you keep the
NICAD batteries charged until you are ready to
ship the unit back to the factory. Before
shipping, print out all the log and site data.
SITE 1 *
VELOCITY Ft/s
12.50
VEL VOLUM +TOTL -TOTL
Screen
The primary function of the screen is to display information in
order for you to accurately and easily make measurements. To do
this, the TransPort screen is broken into three parts (see Figure 2-
4):
The top line of the screen, which appears in reverse video, is the
indicator box. The indicator box indicates which task you are
performing. For example, when you press [PROG] you enter the
Program Menu and the indicator box displays “PROGRAM.”
When you are not performing a task, the indicator box shows the
site file name.
Note: The indicator box also lets you know when the battery is
low. See page 2-4 for recharging the battery.
Screen (cont.)
The middle of the screen is the work area, which displays
measurements, graphs, menu prompts, etc. In addition, this area
also displays error code messages, which are described in more
detail in Chapter 10, Diagnostics and Troubleshooting.
Indicator Box
SITE 1 *
VELOCITY Ft/s
The bottom of the screen also displays the four feature key
options. The four feature keys have different functions,
depending on the task you are performing.
Keypad
The TransPort keypad has 30 keys and each key has a second
function. The functions for each key are as follows (see Figure
2-5 on the next page):
• 4 feature keys ([F1], [F2], [F3], [F4]) - enable you to select the
special functions or parameters which appear at the bottom of
the screen.
• 12 numeric keys (including - and .) - enable you to enter
numeric data.
• Arrow Keys>4 arrow keys ([← ], [→], [↑ ], [↓ ]) - enable you
to move through the menu options.
• 6 task keys (PROG, PRNT, LOG, DISP, CLR, and CAL) -
perform specific tasks for flowmeter operation. Each task key
is described in its corresponding section in this manual.
• [ENT] - enters selected values into the TransPort memory.
• Shift key (red key) - enables you to use the second functions of
each key which are described below.
Each of these keys has a second shift function printed in red
above the key. For example, OFF is the shifted function of the
[ON] key. Most of the second functions are used for entering text.
However, two keys have special second functions:
Keypad (cont.)
To execute a shift function, press [SHIFT] (notice an “S” appears
in the indicator box to show the shift key is activated), then the
desired key. When a key is pressed after shift is activated, the
shift function is canceled. When you press the shift key twice, it
locks and an “SL” appears in the indicator box. To unlock the
[SHIFT] key, press it once more (the “SL” symbol disappears).
The arrow keys also have a third function that enables you to
adjust the screen contrast and the volume as described on page 2-
13.
When you enter help, the screen displays on-line help pertaining
to the task you are performing. For example, if you enter help
while setting up the data logger, help for the data logger appears.
Use the four feature key options to view on-line help details.
Hold down the [ON] key and simultaneously press one of the
following keys:
Hold down the [ON] key and simultaneously press one of the
following keys:
• Press the [→ ] key to increase the volume, or
• Press the [← ] key to decrease the volume.
Hold down either key for large changes or press repeatedly for
small changes.
Initial Setup 2-13
December 2003
Note: If the backlight is set to its brightest setting, you may have
to press the [4] key more than one time to turn the back
light off.
After pressing [DISP], press the [←] [→] keys until BACKL
appears, then press [F2]. A prompt asks for a number of minutes
(over a range from 0 to 60). Use the numeric keys to select a
value, and press [ENT].
Chapter 3
The TransPort requires that you enter only the system and pipe
data in order to make measurements (shown in the Quick Start
Flow Measurement Guide). Although this is all that is necessary,
the TransPort Program Menu also enables you to set up the
analog inputs and outputs, RS232 communications device, and
set up checks and limits particular to your application in order to
detect problems.
Once you have entered the necessary data, you can save it in files
and recall them for later use. The TransPort can store up to 20 sets
of site data. To clear site data, refer to Chapter 7, Clearing Data.
Note: The TransPort will not allow you to save more than 20
sets of site data.
• Recall files.
Menu Name
PROGRAM
status
Default
Selection ACTIV SYSTM PIPE I/O
Menu Options
PROGRAM Start
PROGRAM
status
SITE STATUS
Transit
TRANS
ENERGY OPTION
OFF
OFF ON
• Energy Option
• Site Message
• System Units
• Stopwatch Totalizer
• Volumetric Units
• Totalizer Units
• Power (for energy only)
• Total Energy (for energy only)
• Heating or Cooling System (for energy only)
• Flow Measurement Location (for energy only)
• Date
• Time
a. Use the [←] [→] keys to view all the options available. See
Table 3-1 for a list of available volumetric units.
a. Use the [←] [→] keys to view all the options available. See
Table 3-2 for a list of available totalizer units.
d. Use the numeric keys to enter the day, then press [ENT].
3-10 Programming Site Data
December 2003
If you decide to exit, you must have already programmed the pipe
parameters in order to make flow measurements.
To enter the PIPE option, press [F3]. The screen appears similar
to Figure 3-4. The indicator box indicates you are at the
beginning of the PIPE option. Refer to Appendix D, Menu Maps,
Figures D-1C and D1-D for flow diagrams of the PIPE option.
TRANSDUCER NUMBER
40
TRANS
a. Use the [←] [→] keys to view all the pipe material choices.
See Table 3-3 on the next page or the available materials.
Pipe Material
Category Specific Material
Steel Carbon Steel or Stainless Steel
Iron Ductile Iron or Cast Iron
Cu - Copper None
Al - Aluminum None
Brass None
CuNi - Copper/Nickel 70% Cu 30% Ni or 90% Cu 10% Ni
Glass Pyrex, Flint, or Crown
Plastic Nylon, Polyester, Polypropylene,
PVC (CPVC), or Acrylic
Other* Any material
*If you select “OTHER,” the TransPort prompts you to enter the
sound speed of the pipe material.
c. Press [ENT].
Use the numeric keys to enter the pipe wall thickness and press
[ENT].
a. Press:
• water
• methanol
• ethanol
• LN2
• freon
• other
If you have enabled the tracking windows, you may choose the
following:
• Water, 0-100°C
• Water, 0-260°C
• Oil
Note: If you have selected the energy option, only three fluid
types will appear on the menu: water, mixed (water, glycol
mixture) and other.
If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.
a. Press:
Use the [←] [→] keys to view all the options and press the
appropriate feature key to respond.
You have completed entering data into the PIPE option. You may
at this time do one of the following:
c. Press [ENT].
Use the numeric keys to enter the pipe wall thickness and press
[ENT].
If you have enabled the tracking windows, you may choose the
following:
• Water, 0-100° C
• Water, 0-260° C
• Oil
If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.
a. Press:
You have completed entering data into the Pipe Menu. You may
at this time do one of the following:
I/O
Global I/O
Error Handling
ERROR IN1 IN2 OUT1
Once you enter this menu, the following prompts will appear:
• Error Handling
• IN1
• IN2
• OUT1
• OUT2
Use the steps that follow to enter the input/output parameters.
The next series of prompts enables you to set up the analog output
by selecting the units and entering base and full scale values. Use
the following steps to set up the analog output:
1. Select the analog output type. Use the appropriate feature key
to select one of the following:
• VELocity
• VOLUMetric
• +TOTaL(Forward)
• -TOTaL (Reverse)
• TIME
• POWER (only with the energy option on)
• +ENeRGy (only with the energy option on)
• -ENeRGy (only with the energy option on)
• DIAGnostics
Note: Units for analog output are the same as those available in
the Run mode.
• Use the [↑] and [↓] arrow keys to verify or change data.
To enter the SAVE option, use the [←] [→] keys to scroll until
“SAVE” appears on the screen and press [F1]. The screen appears
similar to Figure 3-6. Refer to Appendix D, Menu Maps, Figure
D-1I for a flow diagram of the SAVE option.
SAVE
PROGRAM
SAVE
NAME
SITE1
SITE1 SITE2 SITE3 SITE4
If you try to exit the Program Menu without saving the new site
data, the TransPort will ask you “Do you want to SAVE?” Use the
appropriate feature key to respond. If you do not save the new site
data, when you exit the Program Menu the new site data may be
lost.
If you have just saved the system and pipe parameters, you may
exit to RUN where the TransPort makes flow measurements.
Recalling Files
The sixth option in the Program Menu is RECaLL, which enables
you to retrieve files that you saved earlier.
To enter the RECaLL option, use the [←] [→] keys to scroll until
“RECLL” appears on the screen and press [F2]. The screen
appears similar to Figure 3-7. Refer to Appendix D, Menu Maps,
Figure D-1J for a flow diagram of the RECaLL option.
RECALL
PROGRAM
RECALL
NAME
SITE1
SITE1 SITE2 SITE3 SITE4
To recall a file:
1. After you save a file, the TransPort assigns the file a feature
key. Files are stored chronologically. Use the [←] [→] keys to
view all the files available.
2. Press the appropriate feature key to select the desired file.
The TransPort recalls the file. To exit the Program Menu, press
[EXIT].
• Parity: None
To change these settings, use the [←] [→] keys to scroll until
“COMM” appears on the screen and press [F2]. The screen
appears similar to Figure 3-8. The indicator box shows you are at
the beginning of the COMMunication option. Refer to Appendix
D, Menu Maps, Figure D-1K for a flow diagram of the
COMMunication option.
BAUD RATE
9600
4800 9600 19200
1. Choose the baud rate. Use the [←] [→] keys to view all the
options. Then press the appropriate feature key to select the
desired baud rate.
2. Enter the UART bits. Use the [←] [→] keys to view all the
options.
3. Press the appropriate feature key to select the desired data and
parity.
The communications settings have now been selected. To exit the
Program Menu, press [EXIT]. Remember, after you enter the
desired information, refer to page 3-32 to save the site data.
To enter the SETUP option, use the [←] [→] keys to scroll until
“SETUP” appears on the screen, then press [F3]. The screen
appears similar to Figure 3-9. Refer to Appendix D, Menu Maps,
Figure D-1L for a flow diagram of the SETUP option.
SET UP
PROGRAM
SET UP
SET UP
signal
SIGNL AVRG DIGIT INIT
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 25 to 100.
3. Setting the Correlation Peak
This prompt asks you to select the acceptable low limit for the
transducer signal quality. This value is set to 100 by default.
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 0 to 500.
The E4: SIGNAL QUALITY error message appears if the signal
quality falls outside the set limit.
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 1 to 50 percent.
The E2: SOUND SPEED ERROR message appears if the
calculated fluid sound speed exceeds the fluid sound speed
entered in the SYSTeM menu by more than this limit.
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 0 and 100 ft/s.
The E6: AMPLITUDE ERROR message appears if the velocity
changes by more than this limit from one reading to the next.
• Use the numeric keys to enter a new value and press [ENT].
The E5: AMPLITUDE ERROR message appears if the amplitude
discriminator fall outside this limit.
The next prompt asks you to enter the acceptable high limit for
the amplitude discriminator. This value is set to 34 by default.
Acceptable values are between 0 and 100.
• Use the numeric keys to enter a new value and press [ENT].
The E5: AMPLITUDE ERROR message appears if the amplitude
discriminator falls outside this limit.
To enter an offset, use the numeric keys to enter a value and press
[ENT].
Note: The setting here is really a starting point for detecting the
signal. The meter will automatically adjust this value if
the calculated transit time is unacceptable. See Step 15 for
how to set the limits on this value.
To change the current value, use the numeric keys to enter a new
value and press [ENT].
• Volumetric
• Totals
• Power
• Energy
Chapter 4
Displaying Data
Big Format
When you first power up, the TransPort automatically displays
data using the Big Format as shown in Figure 4-1 below.
SITE 1
VELOCITY Ft/s
12.50
VEL VOLUM +TOTL -TOTL
Use the following steps to return to the Big Format from another
display format:
1. Press the [DISP] key.
2. Press [F1] to select “BIG”.
The TransPort automatically exits the Display Menu and displays
the velocity. To display other measurements:
1. Use the [←] [→] keys to view the available measurement
options:
• Velocity
• Volumetric
• Forward Totals
• Reverse Totals
• Time
• Power (for energy only)
• Forward Energy (for energy only)
• Reverse Energy (for energy only)
• Diagnostic (refer to Diagnostics on page 10-5 for more details)
2. Use the appropriate feature key to select a measurement.
Dual Format
The Dual Format enables you to show two measurements
simultaneously as shown in Figure 4-2 below.
SITE1
VELOCITY Ft/s
12.5
VOLUMETRIC GAL/M
33.7
VEL VOLUM +TOTL -TOTL
Graph Format
The Graph Format enables you to show velocity or volumetric
flow on an X and Y line graph at specified time intervals as
shown in Figure 4-3. The Graph Format is useful for indicating
trends and changes in flow measurements. Use the sections below
to set up and use the Graph Format.
5. At the next prompt, use the numeric keys to enter a value for
the Y (vertical) axis maximum for the graph and press [ENT].
Note: Enter a Y axis value that is larger than the maximum
expected flow.
Note: You may press the [EXIT] key to return to the Big
Format.
Note: The X axis for Positive only flow graphs is the bottom line
of the graph.
Use the [←] [→] keys to access the other feature key options for
viewing the data in the graph format. Each option is described
below.
Log Format
The Log Format enables you to display logged data graphically or
numerically. The TransPort displays all of the data in the log file;
however, because of the limited space on the screen, the
TransPort cannot display all data on the screen simultaneously.
Therefore, you must use the feature key options to view the
remaining data.
Note: Before viewing a log, you must create a log. This process
is described in Chapter 6, Logging Data.
Use the appropriate section below to set up and use the graph or
numeric format to display logs.
Record
Number
Page
Number PAGE# 1 REC #1
02:39:47 AM 1 JUN 94
-0.02 Ft/s
17934.2 GAL
15.0 GAL
E2: Soundspeed
<CURS CURS> <PAGE PAGE>
Log
Measurements Error Messages
Note: The X axis for Positive Only flow graphs is the bottom line
of the graph.
Message Line
The TransPort displays 120 data points on a page. Each data point
represents one measurement taken at the selected logging time
interval. Therefore, if you selected a 5-second increment when
setting up the log, each page would show 10 minutes of data
(5 × 120 = 600 seconds, or 10 minutes).
Use the [←] [→] keys to access the other viewing options. Each
option is described below.
Status
Line 51 36.750 us
S Cursor
Y Axis
U
P X Axis
ST:33.000 micro
<CURS CURS> <PAGE PAGE>
Message Line
Use the [←] [→] keys to access the other viewing options. Each
option is described below.
• Cross-correlation (CC)
You can toggle between the above displays using the [1] and [2]
keys. [1] toggles up, and [2] toggles down. Additionally, [4]
vertically enlarges the signal, and [5] reverts it to the original
size. [7] horizontally compresses the display, while [8] reverts it
to the original size.
Chapter 6
Logging Data
Note: Each log uses at least one page. Pages cannot be shared
by logs.
LOG Start
LOGGING
Standard Log
STD MEM STOP ERROR
NAME
• Name
• Log Message
• Log Units
• Is Log Circular?
• Start Time
• Start Date
• End Time
• End Date
• Time Increment
Us the steps that follow to enter the data logger parameters.
Proceed to Step 8.
Note: The longer the log runs the more memory it uses.
Note: The longer the log runs the more memory it uses.
To exit, press the [EXIT] key. The “*” in the indicator box
indicates the TransPort is currently logging.
1. If you have not, access the Log Menu by pressing the [LOG]
key.
2. Press [F2] to select memory.
For example, if you select a log to run for 24 hours with a time
increment of 1 minute this log will use 12 pages of memory
because:
24 × 60 = 1440 records
1440 ÷ 120 = 12 pages
To Stop Logging
To stop logging:
Error Logging
To compile a log of up to three specified error parameters, follow
this procedure:
Chapter 7
Clearing Data
CLEAR Start
CLEAR
Clear Total
TOTAL SITE LOG
• Total
• Site
• Log
Use the appropriate section that follows to clear the desired
parameters.
!WARNING!
There is no way to retrieve files once they have
been cleared. Be sure you no longer need the
information before clearing.
Clearing Totals
To clear totals:
Clearing Logs
To clear logs:
Chapter 8
CALIBRATION
CALIBRATE
cal analog output
A/OUT A/IN WALL
Analog Outputs
To calibrate the TransPort 4-20 or 0-20 mA output, you need to
connect a multimeter or ammeter to the analog output connector
shown in Figure 8-2 below (refer to page 2-3 for more
information for connecting the analog output).
PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4
6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)
Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.
Analog Inputs
The TransPort enables you to calibrate the analog inputs using a
temperature range or a 4 to 20-mA current. To calibrate the
temperature input, you need to connect a low and high
temperature reference (or calibrated current source) to the
temperature input connector shown in Figure 8-3 below.
PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4
6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)
Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.
Chapter 9
Thickness Transducer
PWR
1 ANALOG I/O
RS232 1 7
XDCR
2 6
3 5 8
2 4
6 1
!WARNING!
When unplugging the transducer, pull on the
molded plug only. Do not pull on the cable.
The graph format displays the signal for as long as you hold the
transducer to the pipe. The graph format also has a special feature
that enables you to find the signal zero crossing used to calculate
the thickness. Use the following sections to make thickness
measurements.
Making Measurements
To measure the pipe wall thickness:
1. Press the [CAL] key to enter the Calibration Menu and then
press [F3] to select “WALL.” The screen should appear
similar to that shown in Figure 9-2.
2. Press [F2] to select “MAT’L.”
THICKNESS GAGE
THICKNESS inches
Transducer
1. Press the [CAL] key to enter the Calibration Menu, and then
press [F3] to select “WALL”. The screen should appear
similar to that shown in Figure 9-4.
2. Press [F3] to select “SNDSP.”
THICKNESS GAGE
THICKNESS inches
Note: If you are not in the Calibration Menu, press the following
keys: [CAL]; [F3] to select “WALL”; [F1] to select
“GRAPH.”
Status Line
-53 samp#420
Y Axis
Cursor X Axis
1. Use the numeric keys to enter either one of the test block
lengths, then press [ENT]. If you are using a GE Panametrics
supplied test block, the length is printed on the block.
2. Use the numeric keys to enter the other test block length, then
press [ENT]. If you are using a GE Panametrics supplied test
block, the length is printed on the block.
Note: To perform a one point calibration, enter the same
number for both lengths.
• Detection Threshold
• Transducer Delay
• Gain Level
• Signal Inversion
The thickness gage settings are entered at the factory. You should
not change them unless instructed by the factory. The only setting
you may change without affecting the thickness gage operation is
the system units.
If you only want to change the System Units, press the [ENT] key
until the “System Units” prompt appears, then follow the
instruction in the corresponding section.
PROGRAM Start
Detection Threshold
This number represents the percent of peak the TransPort uses to
make measurements. The TransPort will consider anything above
the entered percentage as part of the signal. Consult the factory
before changing this number. If you are instructed to change this
number, use the steps below:
Transducer Delay
This number represents the time the ultrasonic signal takes to
travel from the TransPort to the pipe material surface. This
number should be set to 7.0 microseconds unless otherwise
instructed by the factory. To change this number:
System Units
System Units are identical to the system units in the Flowmeter
Program Menu; however, these system units apply to the
thickness gage. This is the only parameter you should change
without consulting the factory.
Gain Level
The gain level is set at the factory and should not need to be reset;
however, if you are instructed to change the gain level:
Signal Inversion
This prompt enables you to invert the thickness transducer signal.
Signal inversion may be required if your thickness readings are
showing excessive jitter or for certain unusual combinations of
pipe and fluid or pipe and lining. Consult the factory before
measuring the thickness of lined pipes. Also, when measuring the
thickness of certain pipe materials (Teflon in particular), it may
be necessary to drain the pipe before measuring the pipe wall,
because certain pipe/liquid combinations muffle the ultrasonic
echo.
Chapter 10
Error Possible
Message Problem Cause Action
E0 No error. Displays briefly None required.
after the display
of another error
message
E1 Low Signal - Broken cable. Check transducer
Poor ultra- Flowcell prob- cable. See Flowcell
sonic signal lem. Transducer Problems on page
strength. problem. Elec- 10-8 and Transducer
tronic failure. Problems on page
10-12. Check pro-
gramming and
transducer spacing.
Contact the factory
if problem persists.
E2 Sound Speed Poor flow condi- Check sound speed
Error (Sound tions. Incorrect against nominal
speed is pro- programming. sound speed. See
grammed Bad transducer Flowcell Problems
using the Pro- spacing. Mea- on page 10-8 and
gram Menu surement is very Transducer Prob-
PIPE option. different from the lems on page 10-12.
as described programmed Check programming
in Chapter 3) sound speed. and transducer spac-
ing.
E3 Velocity Programming Make sure flow rate
Range - error, poor flow is within ±12 m/s
Velocity conditions, or bad (±40 ft/s). Check
exceeds pro- transducer spac- programming and
grammed lim- ing. transducer spacing.
its. (Velocity If programmed
limit is pro- value is outside of
grammed limit, change the
using the Pro- limits as described
gram Menu in Chapter 3 on
SETUP pages 37 and 38.
option as See Flowcell Prob-
described in lems on page 10-8
Chapter 3.) and Transducer
Problems on page
10-12.
Error Possible
Message Problem Cause Action
E4 Signal If too high - elec- Check for source of
Quality tronic failure. If electrical interfer-
too low - flow- ence. Check elec-
cell, electrical tronics with a test
problem. flowcell. If unit still
fails to operate, con-
tact the factory
E5 Amplitude Excessive parti- See Flowcell Prob-
Error cles or bubbles lems on page 10-8.
present in fluid. A
lot of second
phase present
E6 Cycle skip, Poor flow condi- Check transducer
Acceleration tions or bad trans- spacing as pro-
ducer spacing. grammed and as set
on pipe.See Flow-
cell Problems on
page 10-8 and
Transducer Prob-
lems on page 10-12.
E7 Analog Out Under current Check that output
Error output. load is within speci-
fication <550 ohm.
E8 Temperature Supply tempera- Check cable and
Input Supply ture input out of transmitter.
range.
E9 Temperature Return tempera- Check cable and
Input Return ture input out of transmitter.
range.
• Use the right arrow key until “DIAG” appears and then press
[F4] to select, or
• Press the [EXIT] key.
Use the [←] [→] keys to view all the options and then press the
appropriate feature key to make a selection. The diagnostic
parameter is displayed on the screen until you choose another
feature key option. Table 10-2 on the next page shows all the
available diagnostic parameters and ranges.
• Use the [←] [→] keys until “EXIT” appears and then press
[F1] to select, or
• Press the [EXIT] key.
Diagnostic
Parameter Displays Good Bad
SS up Displays the signal strength for 50-80 <50
the upstream transducer.
SS do Displays the signal strength for 50-80 <50
the downstream transducer.
SNDSP Displays the measured sound Check the sound speed
speed of the fluid. of fluid in Sound
Speeds and Pipe Size
Data.
Tup Displays the upstream transit N/A N/A
time of the ultrasonic signal in
micro seconds.
Tdown Displays the downstream transit N/A N/A
time of the ultrasonic signal in
micro seconds.
DELTA Displays Delta T, or the differ- N/A Continu-
ence between the upstream and ous large
downstream transit times. fluctua-
tions of 1
micro sec-
ond or
more.
REYN# Displays the Reynolds Number. N/A N/A
Diagnostic
Parameter Displays Good Bad
AMPup Displays the value for the ampli- 20-28 less than 20
tude discriminator of the or greater
upstream transducer. than 28.
AMPdn Displays the value for the ampli- 20-28 less than 20
tude discriminator of the down- fluctua- or greater
stream transducer. tions than 28
fluctuations
P#up Displays signal peaks for the 100- <100 >900
upstream transducer. 900
P#dn Displays signal peaks for the 100- <100 >900
downstream transducer. 900
NFup Displays the normalization factor 0.85 - <0.85
for the upstream transducer. 1.0
NFdn Displays the normalization factor 0.85 - <0.85
for the downstream transducer. 1.0
Cxdcr Displays the velocity of sound in N/A N/A
the transducer (clamp-on only).
TEMPs Displays the temperature for the N/A N/A
supply input (energy measure-
ment).
TEMPr Displays the temperature for the N/A N/A
return input (energy measure-
ment).
Ts - Tr Displays the difference between N/A N/A
the temperature for the supply
input and the temperature for the
return input (energy measure-
ment).
DENSs Displays the density for the sup- N/A N/A
ply input. (Energy measure-
ment.)
DENSr Displays the density for the N/A N/A
return input. (Energy measure-
ment.)
DELTh Displays the delta enthalpy, or N/A N/A
difference between the supply
and return enthalpy (enthalpy is a
measure of energy contained in
the fluid.) (Energy measure-
ment.)
Diagnosis and Troubleshooting 10-7
December 2003
Flowcell Problems
Flowcell problems fall into two categories: fluid problems and
pipe problems. Read the following sections carefully to determine
if such problems exist.
Fluid Problems
Most fluid-related problems can be solved by proper design of the
flowmeter installation and the proper choice of transducer
frequency. Contact GE Panametrics if you cannot solve a fluid-
related problem.
Pipe Problems
Improper pipe conditions and/or flowcell installation can cause
problems with measurement of the fluid flow. Check the items
below if you suspect this class of problem. Contact GE
Panametrics if you cannot solve pipe-related problems.
Transducer Problems
Ultrasonic transducers are rugged. However, they are subject to
physical damage due to mishandling and chemical attack. Clamp-
on transducers are also subject to installation variables such as
physical misalignment and faulty coupling to the pipe on which
they are mounted.
2. CORROSION DAMAGE
Wetted transducers may be damaged by corrosive fluids if the
transducer material does not match the application. Most often,
corrosion damage occurs at the electrical connector. To check for
damage, remove the transducer from the flow cell. If the wetted
end of the transducer is rough and pitted, the transducer may have
to be replaced. GE Panametrics can supply suitable transducer
materials for most fluids. Contact GE Panametrics for
information on special transducers.
4. PHYSICAL DAMAGE
Transducers may be physically damaged by dropping them onto a
hard surface or striking them against another object. Usually the
connector on the transducer is the part that is damaged, as it is the
most fragile. Minor damage may be repaired by carefully bending
the connector back into shape. If the connector cannot be
repaired, replace the transducers. Note that transducers must be
replaced in pairs. Before replacement, make sure that the
transducer number in the programmed parameters is the one
engraved on the new transducers (see Chapter 3, Programming
Site Data).
2. MISALIGNMENT
The transducer transmits relatively narrow beams of ultrasound,
and therefore transducer alignment is critical to assure that the
beam can travel from one transducer to the other without undue
attenuation. Be sure to exactly follow the instructions that came
with your transducers and clamping fixtures. Also, be sure that
the transducer spacing agrees with the calculated spacing (S).
3. INTERNAL DAMAGE
Ultrasonic transducers consist of a ceramic “crystal” bonded to
the transducer case. The bond between the crystal and the case
may be damaged by extreme shock and by temperature extremes.
The crystal itself can also be damaged by the same conditions.
The internal wiring can be corroded or shorted if contaminants
enter the transducer housing.
• Move the upstream transducer about 1/2 inch (12.7 mm) closer
to the downstream transducer. If this resolves the problem, you
must modify the “S” dimension programmed into the
TransPort by using the following steps:
1. Press [PROG] .
2. Press [F2] to select “PIPE.”
3. Press the up arrow key [↑] until the transducer spacing
appears.
4. Use the numeric keys to enter the transducer spacing Subtract
0.5 in. (12.7 mm) from the original “S” and enter the new “S”
dimension.
5. Press [ENT].
• Move the downstream transducer about 1/2 inch (12.7 mm)
closer to the upstream transducer. If this resolves the problem
you must modify the “S” dimension programmed into the
TransPort by using the following steps:
1. Press [PROG].
2. Press [F2] to select “PIPE.”
3. Press the up arrow key [↑] until the transducer spacing
appears.
4. Use the numeric keys to enter the transducer spacing Subtract
0.5 in. (12.7 mm) from the original “S” and enter the new “S”
dimension.
5. Press [ENT] .
Chapter 11
Specifications
• Overall
• Electrical
• Transducer
• Fluid Types
• Available Options
Specifications 11-1
December 2003
Overall
Flow Accuracy (% of reading):
Energy Accuracy
(% of reading): The accuracy of the energy measurement
is a combination of the accuracy of the flow
and temperature measurement. Accuracy of
1% is typical for calibrated systems.
Low Voltage
Directive
Compliance: This unit complies with European Standard
EN61010.Installation Category II, Pollution
Degree II.
11-2 Specifications
December 2003
Electrical
Meter
Operating Power: 6 W, maximum.
Fuses: One 250 mA, 32V.
Two 1 A, 125V, Slo-Blo.
Internal Batteries
Size: 4 C NiCad high-energy rechargeable batteries.
Battery Life: 8-10 hours of continuous operation is typical.
The battery life will be reduced if you use the
4-20 mA output and/or loop powered
temperature inputs, or the printer output.
Recharge Time: 16-20 hours using the internal charger.
External DC Power/Charger
Voltage: 10 VDC to 28 VDC
Power: 4 Watts maximum
External AC Charger/Supply Module:
Input: 100/120 VAC or 200/260 VAC, 50/60 Hz,
5 W, maximum
Output: 12 VDC unregulated
Size/Weight
Size: 12.7 mm × 22.9 mm × 5.8 cm
(5 × 9 × 2.3 inches)
Weight: 1.0 kg (2.2 lb)
Environmental
Operating
Temperature: -10 to 50°C (14 to 122° F)
Storage
Temperature: -10 to 50 °C (-4 to 122° F)
Note: To ensure maximum battery life storage, do not exceed
35 °C (95° F) for long periods.
Specifications 11-3
December 2003
Operating Modes
Flow
Measurement: Transit-time clamp-on or wetted
transducers
Input/Output
11-4 Specifications
December 2003
Operational Specifications
Site Parameter
Programming: Menu-driven operator interface using a
keypad and “soft” function keys.On-line help
functions including pipe tables. Storage for
saving parameters for up to 20 sites.
Specifications 11-5
December 2003
Transducer
Clamp-On
Standard
Temperature Range: -40 to 100° C (-40 to 212° F)
Standard
Frequency: 1 MHz
Optional
Temperature Range: -200 to 260° C (-328 to 500° F)
Optional
Frequencies: 500 kHz, 2 MHz, 4 MHz
Temperature Transducers
11-6 Specifications
December 2003
Pipe Sizes:
12.7 mm to 5 m outside (OD) (1/2 to 200 in.)
Wetted
Transducers: Materials:
All metals, most plastics; consult GE
Panametrics for concrete, glass, and cement.
Pipe Sizes:
3 mm to 5 m inside diameter (ID)
(0.125 to 200 in.).
Specifications 11-7
December 2003
Available Options
Thickness Gage
Standard
Transducer: GE Panametrics dual element transducer
Pipe Wall
Thickness Range: 1.3 to 76.2 mm (0.05 to 3.0 in.)
Display
Resolution: 0.01 mm (0.001 in.)
Thermal
Exposure: Continuous operation to 37°C (100°F).
Intermittent operation to 260° C (500° F) for 10
seconds followed by air cooling for 2 minutes.
11-8 Specifications
December 2003
Appendix A
The series of prompts that appear in this menu depend on the type
of special transducers you are using: wetted or clamp-on. (Refer
to the Liquid Transducer Installation Guide (916-055) for
additional information about transducers and configurations.) The
first prompt asks you to enter the transducer number. Since
special transducers do not have a number engraved on the head
(like standard transducers), you must specify it as a special and
then assign it a number between 91 and 99. Refer to Appendix D,
Menu Maps, Figure D-1D for a flow diagram of the PIPE option.
Before beginning this section, you should have entered the proper
system parameters in the SYSTeM option as described in Chapter
3, Programming Site Data.
To enter the Pipe Menu, press [F2]. The screen appears similar to
Figure A-1. The indicator box shows that you are at the beginning
of the PIPE option.
PROGRAM
Pipe parameters
TRANSDUCER NUMBER
91
The next prompt asks you to select the wedge type. The TransPort
gives you three choices: Rayleigh wave, Shear wave, or wetted
transducers. Use the appropriate function key to make your
choice.
Tw, the time delay, is actually the time the transducer signal
spends travelling through the transducer and cable. This time
must be taken into consideration since the TransPort calculates
the flow rate by subtracting the time of the upstream and
downstream signals. Therefore, the time delay must be subtracted
out for an accurate measurement.
The wedge angle for clamp-ons is the next prompt. The angle of
the ultrasonic transmission must be taken into account when
calculating the flow rate.
1. Use the [←] [→] keys to view all the pipe material categories.
See Table A-1 for the available categories.
2. Press the appropriate feature key to choose the desired
category.
3. Depending on the pipe material choice, the TransPort asks you
to choose a specific material. Use the arrow keys to view all
the pipe materials. See Table A-1 for available options.
Note: If you choose brass, copper, or aluminum, skip to the next
step, Entering the Outside Diameter of the Pipe.
*If you select “OTHER,” the TransPort prompts you to enter the
sound speed of the pipe material.
If you are not sure of the pipe wall thickness, Sound Speeds and
Pipe Size Data contains some standard pipe sizes with their
corresponding wall thicknesses. Also, the pipe wall thickness can
be determined by using the optional internal ultrasonic thickness
gage as described in Chapter 9, Using the Ultrasonic Thickness
Gage.
Use the numeric keys to enter the pipe wall thickness. Notice the
units are the same as selected in the SYSTeM option. Press
[ENT].
If your pipe does not have a lining, press [F1] to respond no and
the TransPort proceeds to the next prompt.
If your pipe does have a lining, use the following steps to enter
lining information:
1. Press [F2].
2. Use the appropriate feature key to choose the lining material.
Note: If you choose “OTHER,” the TransPort then asks you to
enter the lining sound speed. If you do not know the lining
sound speed, Sound Speeds and Pipe Size Data lists some
standard materials and their corresponding sound speeds.
The next prompt asks you to enter the fluid type. You may choose
one of the following:
• water
• oil
• methanol
• ethanol
• LN2
• freon
• other
If you have enabled the tracking windows, you may choose one
of the following:
• Water, 0-10° C
• Water, 0-260° C
• Oil
• Other — Enter sound speed (c3) limits
Use the [←] [→] keys to view all the available options. Then use
the appropriate function key to make a choice. Depending on the
fluid type you choose, the TransPort may ask you for additional
information such as fluid temperature or sound speed.
If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.
• Press [F2] to enable it. Then use the numeric keys to enter the
Kinematic Viscosity, and press [ENT].
14C. Entering the Calibration Factor
You have completed entering data into the PIPE option. You may
at this time do one of the following:
• Use the [↑] and [↓] arrow keys to verify or change data.
• Frequency
• Tw (time delay)
• Pipe Wall
• Tracking Windows
• Fluid Type
• Calibration Factor
3W. Entering the Frequency
• 500 k
• 1 MHz
• 2 MHz
• 4 MHz
Tw, the time delay, is actually the time the transducer signal
spends travelling through the transducer and cable. This time
must be taken into consideration since the TransPort calculates
the flow rate by subtracting the time of the upstream and
downstream signals. Therefore, the time delay must be subtracted
out for an accurate measurement.
Use the numeric keys to enter the time delay (in microseconds).
The time delay is supplied by GE Panametrics on a sheet of paper
inside the transducer case. Press [ENT].
If you do not know the outside diameter of your pipe, you can
measure it, or Sound Speeds and Pipe Size Data contains some
standard pipe sizes with their corresponding outside diameters.
If you are not sure of the pipe wall thickness, Sound Speeds and
Pipe Size Data contains some standard pipe sizes with their
corresponding wall thicknesses. Also, the pipe wall thickness can
be determined by using the optional internal ultrasonic thickness
gage as described in Chapter 9, Using the Ultrasonic Thickness
Gage.
Use the numeric keys to enter the pipe wall thickness. Press
[ENT].
Enter the fluid type. You may choose one of the following:
• water
• oil
• methanol
• ethanol
• LN2
• freon
• other
• Water, 0-260° C
• Oil
If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are in ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.
• Press [F2] to enable it. Then use the numeric keys to enter the
Kinematic Viscosity, and press [ENT].
12W. Entering the Calibration Factor
• Use the [↑] and [↓] arrow keys to verify or change data.
Appendix B
FD
45°
MA
CL
Pipe Coupling Length
(along center, OD to face)
Appendix C
Serial Connections
Appendix D
Menu Maps
Program Menu
EXIT
Site Message
System Units
Stopwatch Totalizer
Volumetric Units
Totalizer Units
Flow Measurement
Date
Time
EXIT
Pipe Material
Pipe O.D.
Pipe Wall
If you are using
clamp-on or
wetted
Lining
Path Length P
Lining Material
Axial Length L
Lining Thickness
Tracking Windows
Fluid Type
Reynolds Correction
EXIT
Press [F1] to
select SPEC.
Special Transducer #
Wedge Type
Frequency
Tw
If you are using
Wedge Angle clamp-on
or wetted
Wedge Sound Speed
Pipe Material
Pipe OD
Pipe Wall
If you are using
Lining clamp-on
or wetted Path Length P
Lining Material
Axial Length L
Lining Thickness
Tracking Windows
Fluid Type
Reynolds Correction
Kin. Viscosity
Wetted
Calibration Factor
If you are using
# of Traverses clamp-on
IN1
IN2
OUT1
OUT2
PROG
I/O
Error Handling
Zero Cutoff
EXIT
PROG
I/O
EXIT
PROG
I/O
OUT1 OUT2
Base Base
Full Full
EXIT
EXIT
EXIT
UART bits
Network ID?
EXIT
PROG SETUP
% of Peak
Transmitter Voltage
Xmit Sample Size
# Errors Allowed
Min. Peak % Limit
EXIT EXIT
Print Menu
PRNT
STOP Refer to D-2D
Y Axis Max.
Y Range
Time Increment
Num
or
Plot
Name Name
Y Axis Max.
Y Range
LOG STOP
EXIT
BIG
DUAL
Display Menu GRAPH Graph Variable
Time Increment
Y Axis Max.
Y Range
DISP
LOG Name
NUM PLOT
Y Axis Max.
Y Range
SIGNL
CLR
The TransPort
The TransPort clears clears the
the totals and returns selected site.
to making The TransPort
measurements. clears the log
and returns to
making
measurements.
CAL
Store Abort
EXIT
EXIT
EXIT
The PT868
calibrates Signal Inversion
block #1.
Gain Level
Block #2
Length
EXIT
CAL EXIT
EXIT
The PT868
calibrates
block #2. EXIT
Appendix E
Temperature Transmitter
Installation
• Do not install the RTD on the top or the bottom of the pipe.
1. Prepare the pipe where you intend to place the RTD. The area
should be clean and free of loose material.
2. Apply couplant (GE Panametrics part number 401-001) to the
copper face of the RTD. Use enough couplant to cover the
face of the RTD, but not so much that the couplant oozes out
from underneath.
3. Position the RTD on the pipe and wrap the clamping fixture
around the pipe.
4. To secure the RTD, you place the feeder buckle into the screw
buckle and use a screwdriver to tighten. Turn the screw
clockwise until the strap is set securely against the RTD.
Proceed to the following section to make electrical connections.
PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4
6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)
Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.
Appendix F
Ultrasonic Thickness Gage
Theory of Operation
Transducer
1. Sound Scattering
In some materials, notably certain types of cast stainless steel,
cast irons, and composites, the sound energy is scattered from
individual crystallites in the casting or from dissimilar
materials within the composite. This effect reduces the ability
to discriminate a valid return echo from the back side of the
material and limits the ability to gage the material
ultrasonically.
2. Velocity Variations
A number of materials exhibit significant variations in sound
velocity from point-to-point within the material. Certain types
of cast stainless steels and brass exhibit this effect due to a
relatively large grain size and the anisotropy of sound velocity
with respect to grain orientation. Other materials show a rapid
change in sound velocity with temperature. This is
characteristic of plastic materials where temperature must be
controlled in order to obtain maximum precision in the
measurement.
3. Sound Attenuation or Absorption
In many organic materials, such as low density plastics and
rubber, sound is attenuated very rapidly at the frequencies
used in normal ultrasonic thickness gaging. Therefore, the
maximum thickness that can be measured in these materials is
often limited by sound attenuation.
Appendix G
Screen and Error Messages
Message Description/Action
* Indicates the TransPort is logging data.
→ Indicates that there are more menu
options available. Use the [←][→] keys
to view the options.
All Logs Cleared! This message may appear while per-
hit key forming the following:
• clearing a log - there are no more logs
to delete;
• logging data - user has hit [ENT]
instead of selecting an old log, or enter-
ing a new name;
• printing a log - there are no logs to
print;
•displaying a log - there are no logs to
display.
Hit any key and the TransPort returns to
making measurements.
Message Description/Action
All Sites Cleared! This message may appear while per-
hit key forming the following:
•saving a new site - the user did not
enter a new name or select to overwrite
an existing site;
•recalling a site - there are no site files
to recall;
•clearing a site - there are no sites to
delete;
•printing a site - there are no sites to
print;
•displaying a site - there are no sites to
display.
Hit any key and the TransPort returns to
making measurements.
Backup Battery This message appears at power up.
FAIL This message indicates the backup bat-
tery, which stores the non-volatile
RAM, has failed. Contact the factory.
Backup Battery OK This message appears at power up. This
message indicates the backup battery,
which stores the non-volatile RAM, has
passed.
Do you want to This message appears when you try to
SAVE exit the PROGRAM Menu without sav-
ing the new site parameters. Use the
appropriate feature key to respond. If
you choose not to save the new site
parameters, the TransPort will keep the
newly entered parameters in RAM. The
new parameters will be lost the next
time you recall or change parameters.
E0: No Error This message appears on the message
line on the screen. This indicates there
is no error (may appear briefly after
another error message). See page 10-3
for more information.
G-2 Screen and Error Messages
December 2003
Message Description/Action
E1: Low Signal This message appears on the message
line on the screen. This indicates that
the ultrasonic signal is poor and
exceeds the limits programmed in the
PROGRAM Menu SETUP option.
Check the transducer as described on
page 10-12.
E2: Sound Speed This message appears on the message
Error line on the screen. This indicates that
the sound speed for your fluid exceeds
the limits programmed in the PRO-
GRAM Menu SETUP option. Refer to
Sound Speeds and Pipe Size Data to
look up the sound speed. Also, refer to
page 10-3.
E3: Velocity Range This message appears on the message
line on the screen. The velocity exceeds
the programmed limits (velocity limits
are programmed using the PROGRAM
Menu SETUP option). Refer to page
10-3.
E4: Signal Quality This message appears on the message
line on the screen. This indicates the
signal quality exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Check transducer and
couplant as described on page 10-12.
Relocate transducers of possible. Also,
refer to page 10-3 for more information.
E5: Amplitude This message appears on the message
Error line on the screen. This indicates the
amplitude exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Refer to page 10-4.
Message Description/Action
E6: Cycle Skip, This message appears on the message
Accel line on the screen. This indicates that
the acceleration exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Refer to page 10-4.
E7: Analog Out This message appears on the message
Error line on the screen. Current or voltage is
over the limit. Refer to page 10-4.
E8: TEMPerature This message appears on the message
INput SUPPLY line on the screen. Supply temperature
input is out of range. Check cable and
transmitter. Also, refer to page 10-4.
E9: TEMPerature This message appears on the message
INput RETURN line on the screen. Return temperature
input is out of range. Check cable and
transmitter. Also, refer to page 10-4.
End Time must This message appears when in the LOG
exceed Start Time Menu. Enter an end time that is at least
by 5 min. 5 minutes later than the start time.
EPROM sum = This message appears at power-up. It is
XXXX a good idea to record the EPROM sum
periodically just in case problems arise.
We recommend that you record the
EPROM sum the first time you power
up the TransPort.
FRIGID_INIT The NVR was automatically initialized
Executed due to memory fault. Consult the fac-
tory
Illegal Pipe C This message appears while in the
Enter Bulk C PROGRAM Menu PIPE option. Pipe
wall will not support Rayleigh wave
transducers. Enter the pipe sound speed.
Message Description/Action
Log Active, END This message appears when in the LOG
only Menu. This indicates the Log is still
hit any key compiling data. You may only edit the
End Time
Log DONE, to This message appears when in the LOG
inspect Menu. This indicates the Log is com-
hit any key plete. Hit any key and the TransPort
displays the log on the screen.
Low Signal This message appears while using the
thickness gage. This indicates the input
device signal is poor.
NVR FAIL This message appears at power up. This
message indicates that the non-volatile
RAM has failed. Contact the factory.
NVR O.K. This message appears at power up. This
message indicates that the non-volatile
RAM has passed.
Outside limits, This messages appears when in the
value rejected. CAL Menu. This message indicates that
the calibration for the analog output is
invalid. Hit any key to clear this mes-
sage. The TransPort defaults to the last
valid calibration for the analog output.
This message also appears if you do not
have an ammeter or a multimeter con-
nected to the TransPort while trying to
calibrate the analog output
__ range is X.XX This message appears while in the
to X.XX PROGRAM Menu. This indicates the
entered number is unacceptable. Hit
any key and enter a number within
range.
S This message appears in the indicator
box. S indicates the shift key function is
activated. Press a key or the shift key
twice to deactivate the shift function.
Screen and Error Messages G-5
December 2003
Message Description/Action
S This message appears in the indicator
L
box. SL indicates the shift key function
is locked. Press the shift key to unlock.
Start This message appears in the indicator
box. This message appears frequently
when performing all tasks. Start indi-
cates that you are at the beginning of a
task menu or option.
Starting time must This message appears while in the LOG
exceed current menu STD option. This message indi-
time! cates that the programmed start time for
the log is earlier than the current time.
Enter a later time
Appendix H
RTD Temperature vs. Resistance
Table
Appendix I
Material Safety Data Sheet for
Couplant
Health...................................0
Flammability .......................0
Reactivity ..............................0
1
SOUNDSAFE® contains only food grade and cosmetic grade
ingredients.
Effects of Overexposure:
Acute: May cause temporary eye irritation.
Chronic: None expected.
Index
A
Acceleration Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
ACTIV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Adjustments
Screen Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Amplitude Discriminator
Enter High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Enter Low Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Analog Inputs
Calibrate Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Analog Output
Select Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Analog Outputs
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Print. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Arrow Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Axial Length
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
B
Batteries
Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
1
December 2003
Index (cont.)
C
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Calibration Factor
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Enter for Wetted Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Checks
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Clamp-On Transducers . . . . . . . . . . . . . . . . . . . . . . . . . 3-14, 3-15, 3-19
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Enter Parameters for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Enter Parameters for Special Types . . . . . . . . . . . . . . . . . . . . . . . A-3
Number of Traverses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Pipe Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Transducer Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Clearing Data
Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Clock
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Communication
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Setting Up Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Communication Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contrast
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Correlation Peak
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
2
December 2003
Index (cont.)
D
Date
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Decimal Digits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Description
Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1, 10-6
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Digits
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Dimensions
Calculate P and L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Display
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Dual Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
E
Electrical
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electronics
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Energy
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Select Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Energy Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
ENT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
EXIT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3
December 2003
Index (cont.)
F
Feature Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Flowcell
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Fluid Problems
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Enter for Wetted Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Graph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Formats,Big
Big Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
G
Graph Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
for Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
H
Help
On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
I
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Input/Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Select Output Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Inputs
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
K
Keypad
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Key Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Keys
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
4
December 2003
Index (cont.)
L
L Dimension
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Limits
Signal Limits Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Lining
Enter Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Log End
Start Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Log Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8, 4-10
Numeric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Check Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
End Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
End Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Log Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Log Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Start Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Time Increment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Log Name
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Log Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Logs
Check Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Print. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
To Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
M
Memory
Check Log Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
N
Numeric Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
5
December 2003
Index (cont.)
O
On-Line Help
Getting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Outputs
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Outside Diameter
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-22
P
P and L Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
P Dimension
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Path Length
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Pipe Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Pipe Option
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Axial Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20, 3-26
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19, 3-24
Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Pipe Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pipe Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Pipe Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Transducer Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Traverses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Wedge Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Pipe Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Pipe Wall Thickness
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Select Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Turn On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Live Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
To Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
6
December 2003
Index (cont.)
Problems
Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Program
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Program Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
ACTIV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Initialize Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Input/Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Pipe Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
System Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
7
December 2003
Index (cont.)
R
Recall Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Resetting Setup Parameters
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Response Time
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Retrieve Site Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
RS232
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
S
Save Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Save Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Screen
Adjust Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Big Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Display Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Display Transducer Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Displaying Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Dual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Graph Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Log Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Serial Port
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Setup Menu
Signal Limits Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Setup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Shift Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Signal
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Signal Limits Option
Acceleration Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Amplitude Discriminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Correlation Peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Sound Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Velocity High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Sound Speed
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
8
December 2003
Index (cont.)
Sound Speed Limit
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Specifications
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Overall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Pipe Size and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
System
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Energy Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Power Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Set Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
System Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Volumetric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
System Units
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
T
Task Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Temperature
Calibrate Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Transmitter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Thickness
Connecting Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Enter Pipe Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-23
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1, 9-6
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Measure Sound Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
Time
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Totalizer
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Totalizer Units
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Transducer Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3, 3-14
9
December 2003
Index (cont.)
Connecting Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Display Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Enter Clamp-On Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Enter Parameters for Special Transducers . . . . . . . . . . . . . . . . . . A-1
Enter Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Enter Wetted Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Signal High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Traverses
Enter Number of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2, G-1
V
Velocity
Enter High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Volume
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Volumetric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
W
Wall Thickness
Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Wedge Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Wetted Transducers
Axial Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Enter Parameters for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Enter Parameters for Special Types . . . . . . . . . . . . . . . . . . . . . . A-12
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Z
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
10
DECLARATION OF
CONFORMITY
We, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
to which this declaration relates, are in conformity with the following standards:
The units listed above and any transducers supplied with them (spoolpieces are
addressed under a separate declaration of conformity) do not bear CE marking
for the Pressure Equipment Directive, as they are supplied in accordance with
Article 3, Section 3 (sound engineering practices and codes of good
workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.
TÜV
TÜV ESSEN
ISO 9001
U.S.
Nous, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
Les matériels listés ci-dessus ainsi que les transducteurs pouvant être livrés
avec (les manchettes faisant l'objet d'une déclaration de conformité séparée) ne
portent pas le marquage CE de la directive des équipements sous pression, car
ils sont fournis en accord avec la directive 97/23/EC des équipements sous
pression pour les DN<25, Article 3, section 3 qui concerne les pratiques et les
codes de bonne fabrication pour l'ingénierie du son.
TÜV
TÜV ESSEN
ISO 9001
U.S.
Wir, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland
TÜV
TÜV ESSEN
ISO 9001
U.S.
France Sweden
BP 106 Box 160
11 Rue du Renard S147 23 Tumba
92253 La Garenne Colombes Cedex Sweden
France Telephone +46-(0)8-530 685 00
Telephone 33 (0) 1 47-82-42-81 Fax +46-(0)8-530 357 57
Fax 33 (0) 1 47-86-74-90 E-mail [email protected]
E-mail [email protected]
Germany Taiwan
Mess-und Pruftechnik 7th Fl 52, Sec 3 Nan-Kang Road
Robert-Bosch-Straße 20a Taipei, Taiwan
65719 Hofheim ROC
Germany Telephone 02-2788-3656
Telephone +49-6122-8090 Fax 02-2782-7369
Fax +49-6122-8147 E-mail [email protected]
E-mail [email protected]
July 2003
USA
GE Panametrics
221 Crescent Street, Suite 1
Waltham, MA 02453-3497
Telephone: (781) 899-2719
Toll-free: (800) 833-9438
Fax: (781) 894-8582
E-Mail: [email protected]
Web: www.gepower.com/panametrics
Ireland
GE Panametrics
Shannon Industrial Estate
Shannon, County Clare
Ireland
Telephone: 353-61-470200
Fax: 353-61-471359
E-Mail: [email protected]