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PT868 User's Manual

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0% found this document useful (0 votes)
415 views246 pages

PT868 User's Manual

Uploaded by

shankymaniram
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 246

TransPort™

PT868 Portable
Flowmeter
December 2003

Process Control Instruments

TransPort™ PT868 Portable


Liquid Flowmeter
User’s Manual 910-122C
December 2003

Warranty

Each instrument manufactured by GE Panametrics is warranted to


be free from defects in material and workmanship. Liability under
this warranty is limited to restoring the instrument to normal
operation or replacing the instrument, at the sole discretion of GE
Panametrics. Fuses and batteries are specifically excluded from
any liability. This warranty is effective from the date of delivery
to the original purchaser. If GE Panametrics determines that the
equipment was defective, the warranty period is:

• one year from delivery for electronic or mechanical failures

• one year from delivery for sensor shelf life

If GE Panametrics determines that the equipment was damaged


by misuse, improper installation, the use of unauthorized
replacement parts, or operating conditions outside the guidelines
specified by GE Panametrics, the repairs are not covered under
this warranty.

The warranties set forth herein are exclusive and are in


lieu of all other warranties whether statutory, express
or implied (including warranties or merchantability and
fitness for a particular purpose, and warranties arising
from course of dealing or usage or trade).

iii
December 2003

Return Policy

If a GE Panametrics instrument malfunctions within the warranty


period, the following procedure must be completed:

1. Notify GE Panametrics, giving full details of the problem, and


provide the model number and serial number of the
instrument. If the nature of the problem indicates the need for
factory service, GE Panametrics will issue a RETURN
AUTHORIZATION NUMBER (RAN), and shipping
instructions for the return of the instrument to a service center
will be provided.
2. If GE Panametrics instructs you to send your instrument to a
service center, it must be shipped prepaid to the authorized
repair station indicated in the shipping instructions.
3. Upon receipt, GE Panametrics will evaluate the instrument to
determine the cause of the malfunction.

Then, one of the following courses of action will then be taken:

• If the damage is covered under the terms of the warranty, the


instrument will be repaired at no cost to the owner and
returned.
• If GE Panametrics determines that the damage is not covered
under the terms of the warranty, or if the warranty has expired,
an estimate for the cost of the repairs at standard rates will be
provided. Upon receipt of the owner’s approval to proceed, the
instrument will be repaired and returned.

iv
December 2003

Table of Contents
Chapter 1: Features and Capabilities
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
System Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Chapter 2: Initial Setup


Making Electrical Connections. . . . . . . . . . . . . . . . . . . . . .2-1
Charging and/or Replacing Batteries . . . . . . . . . . . . . . . . .2-4
Powering On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Using the Screen and Keypad. . . . . . . . . . . . . . . . . . . . . . .2-9
Obtaining On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Adjusting the Contrast and Audio Alarm Volume . . . . . .2-13
Using the Backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

Chapter 3: Programming Site Data


Entering the Program Menu . . . . . . . . . . . . . . . . . . . . . . . .3-2
Entering the ACTIV Mode . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Entering System Parameters . . . . . . . . . . . . . . . . . . . . . . . .3-5
Entering Pipe Parameters . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Entering Input/Output Parameters - I/O . . . . . . . . . . . . . .3-27
Saving Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Recalling Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Setting Up RS232 Communications Port . . . . . . . . . . . . .3-35
Entering Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . .3-39

Chapter 4: Displaying Data


Big Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Dual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Graph Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Log Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Displaying the Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

v
December 2003

Table of Contents (cont.)


Chapter 5: Printing Data
Setting Up the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Printing “Live” Measurements . . . . . . . . . . . . . . . . . . . . . .5-3
Printing Logged Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Printing Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
To Stop Printing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Examples of Printed Data . . . . . . . . . . . . . . . . . . . . . . . . . .5-7

Chapter 6: Logging Data


Entering the Log Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Entering Data Log Parameters . . . . . . . . . . . . . . . . . . . . . .6-4
Checking the Data Logger Memory . . . . . . . . . . . . . . . . .6-10
To Stop Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
Error Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12

Chapter 7: Clearing Data


Clearing Totals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Clearing Site Parameter Files . . . . . . . . . . . . . . . . . . . . . . .7-2
Clearing Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

Chapter 8: Calibrating Analog Outputs and Inputs


Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5

Chapter 9: Using the Ultrasonic Thickness Gage


Connecting the Ultrasonic Thickness Transducer . . . . . . .9-2
Measuring Pipe Thickness . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Calibrating the Thickness Gage . . . . . . . . . . . . . . . . . . . . .9-8
Programming the Ultrasonic Thickness Gage . . . . . . . . .9-10

Chapter 10: Diagnostics and Troubleshooting


Error Code Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2
Displaying Diagnostic Parameters . . . . . . . . . . . . . . . . . .10-5
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-8
Transducer Problems . . . . . . . . . . . . . . . . . . . . . . . . . . .10-12

vi
December 2003

Table of Contents (cont.)


Chapter 11: Specifications
Overall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-3
Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-6
Pipe Size and Material . . . . . . . . . . . . . . . . . . . . . . . . . . .11-7
Available Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-8

Appendix A: Entering Special Transducer Pipe


Parameters

Appendix B: Calculating P and L Dimensions

Appendix C: Serial Connections

Appendix D: Menu Maps

Appendix E: Temperature Transmitter Installation


Guidelines for RTD Installation . . . . . . . . . . . . . . . . . . . . E-2
Mounting RTDs on the Pipe . . . . . . . . . . . . . . . . . . . . . . . E-2
Making Electrical Connections. . . . . . . . . . . . . . . . . . . . . E-4

Appendix F: Ultrasonic Thickness Gage Theory of


Operation
Factors Affecting Performance and Accuracy . . . . . . . . . F-2

Appendix G: Screen and Error Messages

Appendix H: RTD Temperature vs. Resistance Table

Appendix I: Material Safety Data Sheet for Couplant


Material Safety Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . I-2
Section 1— Product Identification . . . . . . . . . . . . . . . . . . . I-2
Section 2 — Hazardous Ingredients . . . . . . . . . . . . . . . . . . I-2
Section 3 — Physical Data (nominal) . . . . . . . . . . . . . . . . I-3
Section 4 —Fire and Explosion Hazard Data. . . . . . . . . . . I-3
Section 5 — Reactivity Data . . . . . . . . . . . . . . . . . . . . . . . I-3
Section 6 — Health Hazard and First Aid Data . . . . . . . . . I-4
Section 7 —Storage and Handling Information . . . . . . . . . I-4
Section 8 — Control Measures. . . . . . . . . . . . . . . . . . . . . . I-5

vii
December 2003

Chapter 1

Features and Capabilities

The TransPort™ Model PT868 is a transit-time flowmeter which


combines all the features of a full-size flowmeter with the
advantages of a portable instrument.

This section describes the TransPort features and general system,


and explains the theory of operation.

Overview
The TransPort measures acoustically conductive single-phase
fluids, which may have a second phase present. This includes
most clean liquids, sewage, some slurries, some oil/water
mixtures, and liquids with a small percentage of entrained gas
bubbles. The flowmeter provides two linear (4-20 mA or 0-20
mA) analog outputs of flow velocities or volumetric flow rate of
these fluids, measuring velocities from ±0.03 to ± 12 m/s (±0.1 to
±40 ft/s).

The TransPort also provides two 4 to 20-mA analog inputs in


order to connect temperature transmitters to measure energy flow
rate of liquids. Energy flow rate may be calculated for water,
glycol, and water/glycol mixtures.

Features and Capabilities 1-1


December 2003

The TransPort has the ability to store site data for up to 20 sites
into files which can be accessed at a later time. A menu-driven
user program asks you all the necessary setup questions for a
particular site. Once you complete answering the necessary
questions, you simply save the information into a file.

The TransPort stores these files and other data in non-volatile


memory, which retains the information even if power is off. The
flowmeter itself runs on a rechargeable battery (for 8 to 10 hours)
or line power.

This small lightweight flowmeter displays measurements in both


numeric and graphical form on a 64 × 128 pixel screen. The
TransPort also has the capability of logging over 40,000 flow
data points internally.

Using the RS232 communications port, the TransPort can


transmit or print logged data, as well as real time data and other
stored data. Units with software version 3C or higher are also
computer-programmable via GE Panametrics’ Instrument Data
Manager (IDM) software.

To assist you, the TransPort is fully equipped with on-line help


which is accessible at any time by simply pressing the Help key.
The TransPort also has internal diagnostic and troubleshooting
features to help isolate and remedy common flowcell and
transducer problems.

The TransPort operates with all standard GE Panametrics


transducers - wetted, clamp-on, hybrids (Pan-Adapta® plug), and
buffered styles, as well as with all standard GE Panametrics
flowcells: axial path, zigzag, tilted diameter, and midradius.

The TransPort also has built-in ultrasonic thickness gage


capability to determine the pipe wall thickness when used with
the optional thickness transducer.

1-2 Features and Capabilities


December 2003

System Description
The TransPort is one part of the flowmeter system. The
flowmeter system consists of two essential subsystems: the
flowcell and the electronics package (the TransPort).

The Flowcell
The flowcell is that part of the system that uses ultrasonic pulses
to interrogate the flow. It consists of the flowcell pipe and the
transducers.

A. FLOWCELL PIPING - The flowcell can either be created in


the existing piping (for example, by inserting wetted
transducers into the pipe, or clamping non-wetted transducers
onto the pipe), or inserted as a substitute pipe section
(spoolpiece). The flowcell must provide mechanical support
for the transducers and assure stable fluid conditions for
accurate flow measurement.
B. TRANSDUCERS - The transducers convert electrical energy
into ultrasonic pulses when in a transmit cycle, and convert
the ultrasonic pulses back to electrical energy when in a
receive cycle. In other words, they act like loudspeakers when
transmitting the signal and microphones when receiving it. In
the TransPort system, each transducer acts as a receiver and
transmitter since a series of ultrasonic pulses are alternately
sent upstream and then downstream through the flowcell.

Features and Capabilities 1-3


December 2003

Electronics Package
The TransPort consists of circuits that generate, receive, and
measure the travel time of the ultrasonic pulses. It also contains a
microcomputer that controls operation and calculates flow
measurement parameters. Specific circuits function as follows:

A.TRANSMIT SIGNAL GENERATOR - The transmit signal


generator, under control of the microcomputer and timing
circuit, synthesizes the signal that drives the transmitter.
B.TRANSMITTER - The transmitter amplifies the signals from
the transmit signal generator to a signal that drives the
transmit transducer.
C. RECEIVER - The receiver amplifies the received signals to a
level suitable for the data acquisition circuitry.
D. DATA ACQUISITION - The data acquisition circuitry
digitizes the received signal and stores it in a buffer for
processing by the microcomputer.
E. TIMING CIRCUIT - The timing circuit generates the
transmitter frequency, receive window, controls the data
acquisition circuit and the direction of the transmission.
F. MICROCOMPUTER - The microcomputer controls the
TransPort flowmeter’s operation and calculates flow
measurements derived from the transmitted and digitized
received signals. Also, the microcomputer continually checks
for faults and allows the use of built-in diagnostics for
troubleshooting.
G. INPUT/OUTPUT - The input/output circuitry allows the
flowmeter to indicate the measured flow with the <N>two 4 to
20-mA or 0 to 20-mA current loops, and to output to a printer
or a remote device.

1-4 Features and Capabilities


December 2003

Theory of Operation
The TransPort is a transit-time ultrasonic flowmeter. When
ultrasonic pulses are transmitted through a moving liquid, the
pulses that travel in the same direction as the fluid flow
(downstream), travel slightly faster than the pulses that travel
against the flow (upstream). The TransPort uses various digital
signal processing techniques, including cross-correlation, to
determine transit times and then uses the transit times to calculate
flow velocity.

During operation, two transducers serve as both ultrasonic signal


generators and receivers. When mounted on a pipe, they are in
acoustic communication with each other, so that each transducer
can receive ultrasonic signals transmitted by the other transducer.
Each transducer thus functions as a transmitter generating a
certain number of acoustic pulses, and as a receiver for an
identical number of pulses.

The flowmeter measures the time interval between transmission


and reception of the ultrasonic signals in both directions. When
the liquid in the pipe is not flowing, the transit-time downstream
equals the transit-time upstream. When the liquid is flowing, the
transit-time downstream is less than the transit-time upstream.
The difference between the downstream and upstream transit-
times is proportional to the velocity of the flowing liquid, and its
sign indicates the direction of flow.

Features and Capabilities 1-5


December 2003

Chapter 2

Initial Setup

Before making measurements, you must prepare the TransPort


for operation. This includes the following procedures:

• Making Electrical Connections

• Charging and/or Replacing Batteries

• Powering On and Off

• Using the Screen and Keypad

• Obtaining On-Line Help

• Adjusting the Screen Contrast and Audio Alarm Volume

• Using the Backlight

Making Electrical Connections


Before making measurements with the TransPort, you must make
all the necessary connections to the unit. This section describes
how to connect the following:

• Power
• Transducer
• Analog Input/Output
• RS232 Communications Port
Make all connections to the top of the TransPort unit as shown in
Figure 2-1. Please note that you only need to make the proper
power and transducer connections. The other connections are
required for particular functions, but are not necessary for basic
operation.

Initial Setup 2-1


December 2003

PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4

6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)

Figure 2-1: Connection Locations

Power Connections
The TransPort is powered by either a 100-120/200-260 VAC wall
mount plug-in module, or 4 internal C-size NiCad high- energy
rechargeable batteries. When you receive the TransPort, the
batteries are not charged; therefore, to make remote
measurements using the batteries, follow the instructions on page
2-4 to charge the batteries. In either case, you must connect the
power cord to the appropriate terminal as shown in Figure 2-1.

!WARNING!
To ensure the safe operation of the TransPort,
you must install and operate it as described in
this manual. In addition, be sure to follow all
applicable safety codes and regulations for
installing electrical equipment in your area.

Transducer Connections
The transducer cables connect to the TransPort with LEMO®
coaxial type connectors. Each color-coded cable should have a
collar labeled UPSTREAM or DOWNSTREAM. Make
transducer cable connections to the top of the flowmeter as shown
in Figure 2-1. Because there are various types of transducers and
installations, transducer installation is discussed separately in the
Transducer Installation Guide.
2-2 Initial Setup
December 2003

Analog Input/Output Connections


The TransPort provides one 4-20 mA or 0-20 mA current output
and two 4 to 20-mA analog inputs with switchable 16-V supply
for loop powered temperature transmitters. Connect the inputs/
outputs using a LEMO® multi-pin connector as shown in Figure
2-1. The pin numbers for the connector and the color code for the
standard input/output cable are shown in Table 2-1.

Table 2-1: Cable Assembly for Analog Inputs/Outputs

Wire
Pin Number Color Description
1 Black Analog Out 1
2 Red 16 V (switched)
3 White Supply Temperature
4 Yellow Return Temperature
5 Green Ground
6 Orange Analog Out 2 (available for
models with serial numbers 1800 and
higher)
7 Blue Ground (available for models with
serial numbers 1800 and higher)
8 Violet No Connection

Note: If your unit has a 5-pin connector instead of an 8-pin


connector, use pins 1-5 in Table 2-1 above for cable
assembly.
RS232 Communication Connections
The RS232 communications port provides a serial interface in
order to connect a printer, terminal, computer, or other
monitoring device. The RS232 cable connects to the TransPort
with a 6-pin phone-type jack. Connect the RS232 cable to the
appropriate location as shown in Figure 2-1. GE Panametrics
supplies the appropriate cable; however, this does not guarantee
compatibility between the device and the TransPort. To verify
that a particular device is compatible, compare the serial port
wiring information in Appendix C to the information given in the
operator’s manual for the serial device. If there is a wiring
compatibility problem, contact the factory for a special cable.
Initial Setup 2-3
December 2003

Charging and/or Replacing Batteries


The TransPort comes with self-contained, built-in rechargeable
batteries to support portable operation. For optimum
performance, these batteries require a minimum of maintenance.

Charging the Batteries


When you receive the TransPort, you will need to initially charge
the batteries. When fully charged, the batteries provide 6 to 8
hours of continuous operation.

To recharge the batteries, simply plug the AC power module cord


into the power jack as shown in Figure 2-1. When the TransPort
is plugged into line voltage, the internal battery charger
automatically recharges the batteries while simultaneously
powering the flowmeter. The internal battery charger continues to
recharge batteries, even after the flowmeter has been turned off.

Recharging usually takes between 16 to 20 hours from complete


depletion. The TransPort will not overcharge batteries. When
batteries are low a “LOW BATTERY”message appears on the top
of the screen. You should recharge the batteries immediately;
otherwise, the TransPort will display a “VERY LOW
BATTERY” message, beep 10 times, and automatically shut off
in order to preserve the remaining battery energy. Recharge the
battery immediately.

Checking Battery Status


An internal battery gage indicates the remaining power in the
batteries. To view the gage, press the [ENTER] key in the upper
left corner of the flowmeter when the flowmeter is operating in
Run mode (that is, taking measurements). If the meter has
software version 4A or higher, [Ç] will display the battery gage.

2-4 Initial Setup


December 2003

Replacing the Batteries


If for any reason you need to replace the rechargeable batteries,
replace with 4-C size NiCad high energy rechargeable batteries
(GE Panametrics Part Number 200-044). To replace the batteries,
open the panel located on the back of the TransPort unit,
disconnect the batteries, and replace with new ones (see Figure
2-2).

Slide to Remove

Battery Location
(behind panel)

Figure 2-2: NiCad Battery Location

Initial Setup 2-5


December 2003

Replacing the Batteries (cont.)

Caution!
Replace batteries only with the specified
rechargeable NiCd batteries. The battery charges
when the unit is off. Do not attempt to recharge
non-rechargeable batteries.

2-6 Initial Setup


December 2003

Powering On and Off


To operate the TransPort, the power cord must be plugged into
line voltage or the battery must be charged as described
previously.

To turn the TransPort on, press [ON] which is in the upper-right-


hand corner of the keypad. Immediately upon power up the
TransPort displays the GE Panametrics logo and the software
version. The meter will then perform the following self checks
and displays their conditions:

• EPROM checksum

• RAM test

• NOVRAM test

• Backup battery test

• Time and date test


If the meter fails any of these tests, contact GE Panametrics.

!WARNING!
If the meter fails the backup battery test, you
must send the unit back to the factory for a
battery replacement. Make sure you keep the
NICAD batteries charged until you are ready to
ship the unit back to the factory. Before
shipping, print out all the log and site data.

Initial Setup 2-7


December 2003

Powering On and Off (cont.)


After the meter conducts all the self checks, the screen then
appears similar to the one shown in Figure 2-3. To turn the
TransPort off, press [SHIFT] (red key) and [ON].

SITE 1 *

VELOCITY Ft/s

12.50
VEL VOLUM +TOTL -TOTL

Figure 2-3: Screen After Powering On

2-8 Initial Setup


December 2003

Using the Screen and Keypad


The essential features for operating the TransPort are the screen
and keypad. Although these features are common, there are
characteristics about each feature that need to be explained.

Screen
The primary function of the screen is to display information in
order for you to accurately and easily make measurements. To do
this, the TransPort screen is broken into three parts (see Figure 2-
4):

The top line of the screen, which appears in reverse video, is the
indicator box. The indicator box indicates which task you are
performing. For example, when you press [PROG] you enter the
Program Menu and the indicator box displays “PROGRAM.”
When you are not performing a task, the indicator box shows the
site file name.

Note: The indicator box also lets you know when the battery is
low. See page 2-4 for recharging the battery.

At times, the indicator box also displays one of three symbols.


The most common is the right arrow (see Figure 2-4). This arrow
indicates that there are more options for the feature keys (see
page 2-9), which are the four boxes on the bottom of the screen.

The other symbol is an asterisk (*). When the asterisk appears, it


indicates that the TransPort is currently logging information
(Data Logging is described in Section 6, Logging Data).

The third symbol is either an “S” or “SL” which indicates the


status of the [SHIFT] (red) key. “S” indicates the shift function is
activated (for one key stroke) and “SL” indicates the shift
function is locked.

The indicator box also displays other messages that will be


explained in the appropriate sections.

Initial Setup 2-9


December 2003

Screen (cont.)
The middle of the screen is the work area, which displays
measurements, graphs, menu prompts, etc. In addition, this area
also displays error code messages, which are described in more
detail in Chapter 10, Diagnostics and Troubleshooting.

Indicator Box
SITE 1 *

VELOCITY Ft/s

Work Area 12.50 Feature


Key Options
VEL VOLUM +TOTL -TOTL

Figure 2-4: The TransPort Screen

The bottom of the screen also displays the four feature key
options. The four feature keys have different functions,
depending on the task you are performing.

2-10 Initial Setup


December 2003

Keypad
The TransPort keypad has 30 keys and each key has a second
function. The functions for each key are as follows (see Figure
2-5 on the next page):

• 4 feature keys ([F1], [F2], [F3], [F4]) - enable you to select the
special functions or parameters which appear at the bottom of
the screen.
• 12 numeric keys (including - and .) - enable you to enter
numeric data.
• Arrow Keys>4 arrow keys ([← ], [→], [↑ ], [↓ ]) - enable you
to move through the menu options.
• 6 task keys (PROG, PRNT, LOG, DISP, CLR, and CAL) -
perform specific tasks for flowmeter operation. Each task key
is described in its corresponding section in this manual.
• [ENT] - enters selected values into the TransPort memory.

• [EXIT]- enables you to exit menus or menu options at any


time.
• [ON] - turns the power on.

• Shift key (red key) - enables you to use the second functions of
each key which are described below.
Each of these keys has a second shift function printed in red
above the key. For example, OFF is the shifted function of the
[ON] key. Most of the second functions are used for entering text.
However, two keys have special second functions:

• [SHIFT] [ENT] - enters the on-line help function which is


described in the following section.
• [SHIFT] [DISP] - acts as a space key when entering
alphanumeric information.

Initial Setup 2-11


December 2003

Keypad (cont.)
To execute a shift function, press [SHIFT] (notice an “S” appears
in the indicator box to show the shift key is activated), then the
desired key. When a key is pressed after shift is activated, the
shift function is canceled. When you press the shift key twice, it
locks and an “SL” appears in the indicator box. To unlock the
[SHIFT] key, press it once more (the “SL” symbol disappears).

The arrow keys also have a third function that enables you to
adjust the screen contrast and the volume as described on page 2-
13.

Figure 2-5: The TransPort PT868

2-12 Initial Setup


December 2003

Obtaining On-Line Help


The TransPort offers on-line help screens that describe various
features. You can access on-line help at any time by pressing
[SHIFT] and [HELP].

When you enter help, the screen displays on-line help pertaining
to the task you are performing. For example, if you enter help
while setting up the data logger, help for the data logger appears.
Use the four feature key options to view on-line help details.

Adjusting the Contrast and Audio Alarm


Volume
The TransPort enables you to adjust the screen contrast and the
audio alarm volume using the keypad. Refer to the appropriate
section that follows to make adjustments.

To adjust the contrast:

Hold down the [ON] key and simultaneously press one of the
following keys:

• Press the [↑ ] key to increase the contrast, or

• Press the [↓ ] to decrease the contrast.


Hold down either key for large changes or press repeatedly for
small changes.

To adjust the volume:

Hold down the [ON] key and simultaneously press one of the
following keys:
• Press the [→ ] key to increase the volume, or
• Press the [← ] key to decrease the volume.
Hold down either key for large changes or press repeatedly for
small changes.
Initial Setup 2-13
December 2003

Using the Backlight


To provide more visibility for the display, the TransPort can be
equipped with a backlight. If your unit has a backlight, you can
operate it as described below.

To turn on the backlight:


Press and hold down the [ON] key, then press the [7] key. To
brighten the back light, press the [7] key repeatedly.

To turn the backlight off:


Press and hold down the [ON] key, then press the [4] key.

Note: If the backlight is set to its brightest setting, you may have
to press the [4] key more than one time to turn the back
light off.

Setting Backlight Timeout


Using the Backlight Timeout function, you can set a specified
time that the backlight will remain on before turning itself off.
The final prompt in the Display Menu, BACKL, enables users to
conserve battery power by adjusting the period of time the
backlight remains on before automatically shutting off.

After pressing [DISP], press the [←] [→] keys until BACKL
appears, then press [F2]. A prompt asks for a number of minutes
(over a range from 0 to 60). Use the numeric keys to select a
value, and press [ENT].

2-14 Initial Setup


December 2003

Chapter 3

Programming Site Data

The TransPort has a Program Menu that enables you to enter


information that is specific to each site, such as transducer types,
installation configurations, pipe material, etc.

The TransPort requires that you enter only the system and pipe
data in order to make measurements (shown in the Quick Start
Flow Measurement Guide). Although this is all that is necessary,
the TransPort Program Menu also enables you to set up the
analog inputs and outputs, RS232 communications device, and
set up checks and limits particular to your application in order to
detect problems.

Once you have entered the necessary data, you can save it in files
and recall them for later use. The TransPort can store up to 20 sets
of site data. To clear site data, refer to Chapter 7, Clearing Data.

Note: The TransPort will not allow you to save more than 20
sets of site data.

This chapter describes how to:

• Enter the Program Menu.

• Enter system, pipe, input/output, communication, and setup


parameters using the user program.
• Save files.

• Recall files.

• Set up checks and limits for your application.

Programming Site Data 3-1


December 2003

Entering the Program Menu


To enter the Program Menu, press the [PROG] key on the keypad.
The screen should appear similar to that shown in Figure 3-1.
Refer to Appendix D, Menu Maps, Figure D-1 for a flow diagram
of the Program Menu.

Indicates Top of Menu Pointer

Task PROGRAM Start

Menu Name
PROGRAM
status
Default
Selection ACTIV SYSTM PIPE I/O

Menu Options

Figure 3-1: Screen After Pressing PROG Key


The indicator box displays three things: the task you are
performing, which is PROGRAM; “Start”, which indicates you
are at the beginning of the Program Menu; and the pointer, which
indicates more selections. Use the [←] [→] keys to view all the
menu options in the Program Menu. The menu options are as
follows:
• ACTIVe - enables you to select the Transit Time mode.

• SYSTeM - enables you to enter time, date, measurement units,


and the energy option for each site
• PIPE - enables you to enter pipe geometry, transducer, and
fluid information.
• Input/Output - lets you enter data to set up the analog inputs
and outputs.
• SAVE - enables you to save data for each site in a file.

• RECaLL - lets you recall a particular site file.

3-2 Programming Site Data


December 2003

Entering the Program Menu (cont.)


• COMMunication - enables you to choose the baud rate and
stop bits for a monitoring device.
• SETUP - enables you to set signal limits, response time, and
decimal digits for each site.
Use the following sections to program the desired information
into the TransPort. Remember, after you enter the desired
information, refer to page 3-32 to save the site data.

Programming Site Data 3-3


December 2003

Entering the ACTIV Mode


Note: It is not necessary to enter the ACTIV menu to operate the
PT868, as the flowmeter automatically runs in Transit-
Time mode.

The first option in the Program Menu is ACTIV, which enables


you to select the Transit-Time mode of measurement. (On a
PT868-R flowmeter, the option enables you to choose between
the Transit-Time and Transflection modes. The Transflection
option is not available for the PT868.) Refer to Appendix D,
Menu Maps, Figure D1-A for a flow diagram of the ACTIV
option. To enter the ACTIV option, press [F1]. The screen
appears similar to Figure 3-2.

PROGRAM Start
PROGRAM
status

SITE STATUS
Transit
TRANS

Figure 3-2: Screen After Pressing ACTIV Key

Press [F1] to select Transit-Time, or your may at this time do one


of the following:

• Continue to enter data using other Program Menu options as


described in this section.
• Save the entered parameters as described on page 3-32.

• Press the [EXIT] key to begin taking measurements. If you


press [EXIT] without saving, the TransPort gives you the
opportunity to save. Refer to page 3-32 to save the site data.

3-4 Programming Site Data


December 2003

Entering System Parameters


The second option in the Program Menu is SYSTeM, that enables
you to select and enter global information for TransPort
operation. You must enter these parameters in order to make flow
measurements. (These parameters were also discussed briefly in
the Quick Start Flow Measurement Guide.) To enter the SYSTeM
option, press [F2]. The screen appears similar to Figure 3-3. The
indicator box indicates you are at the beginning of the SYSTeM
option. Refer to Appendix D, Menu Maps, Figure D-1B for a
flow diagram of the SYSTeM option.

SYSTEM PROGRAM Start


PROGRAM
system

ENERGY OPTION
OFF
OFF ON

Figure 3-3: Screen After Pressing SYSTM Key


Once you enter this menu, the following prompts will appear:

• Energy Option
• Site Message
• System Units
• Stopwatch Totalizer
• Volumetric Units
• Totalizer Units
• Power (for energy only)
• Total Energy (for energy only)
• Heating or Cooling System (for energy only)
• Flow Measurement Location (for energy only)
• Date
• Time

Programming Site Data 3-5


December 2003

Entering System Parameters (cont.)


Use the steps that follow to enter the system parameters.

1. Choosing the Energy Option


The first prompt asks you if you want to measure energy. Use the
appropriate feature key to respond:

• Press [F1] if you do not want to measure energy flow rate, or

• Press [F2] if you do want to measure energy flow rate.


If you choose to measure energy flow rate, the TransPort will ask
additional questions within this menu.

Note: To measure energy you must have either two temperature


inputs connected to the analog inputs or you must enter
two fixed temperatures into the TransPort as described on
page 3-29.

2. Entering the Site Message


Use the alphanumeric keys to enter a brief description of the site
location, and then press the [ENT] key.

Because the TransPort can store up to 20 sets of site location data,


this message provides a space to enter a description as long as 21
characters to help you distinguish one file from another.

3. Choosing the System Units


Use the proper feature key to choose the system units which
determine whether the TransPort will display subsequent
parameters or flow measurements in English or metric units.

• Press [F1] for English Units, or

• Press [F2] for Metric Units.

3-6 Programming Site Data


December 2003

Entering System Parameters (cont.)


4. Turning the Stopwatch Totalizer On or Off
The Stopwatch Totalizer function enables you to either totalize all
liquid flow continuously, or to manually start and stop totalizing
liquid flow.

• Press [F1] to select automatic totalizing, or

• Press [F2] to select manual control.


If you select manual control, a”T” appears in the upper right
corner of the screen. To stop the totalizer in manual mode during
operation, press [ON] and the digit 1. To resume totalizing, press
[ON] and the digit 0.

5. Choosing Volumetric Units


To select the units for volumetric flow rate:

a. Use the [←] [→] keys to view all the options available. See
Table 3-1 for a list of available volumetric units.

b. Press the appropriate feature key to make a selection.

Table 3-1: Volumetric Unit Options

English Volumetric Units Metric Volumetric Units


GAL/S - U.S. Gallons per L/S- Liter per Second
Second
GAL/M - U.S. Gallons per L/M - Liters per Minute
Minute
GAL/H - U.S. Gallons per L/H - Liters per Hour
Hour
MGD - Millions of U.S. Gal- ML/D - Millions of Liters per
lons per Day Day
ft3/s - Cubic Feet per Second m3/s - Cubic Meters per Sec-
ond

Programming Site Data 3-7


December 2003

Table 3-1: Volumetric Unit Options (Continued)

English Volumetric Units Metric Volumetric Units


ft3/m - Cubic Feet per Minute m3/m- Cubic Meters per
Minute
ft3/h- Cubic Feet per Hour Mm3/h - Millions of Cubic
Meters per Hour
Mft3/d- Millions of Cubic Mm3/d - Millions of Cubic
Feet per Day Meters per Day
BBL/S - Barrels per Second BBL/S - Barrels per Second
BBL/M - Barrels per Minute BBL/M - Barrels per Minute
BBL/H - Barrels per Hour BBL/H - Barrels per Hour
MBBL/D - Millions of Bar- MBBL/D - Millions of Barrels
rels per Day per Day
Acre-inch/sec -Acre-inches N/A
per second
Acre-inch/min -Acre-inches N/A
per minute
Acre-inch/hr -Acre-inches N/A
per hour
Acre-inch/day -Acre-inches N/A
per day
Acre-foot/sec -Acre-feet per N/A
second
Acre-foot/min -Acre-feet per N/A
minute
Acre-foot/shr -Acre-feet per N/A
hour
Acre-foot/day -Acre-feet per N/A
day

3-8 Programming Site Data


December 2003

Entering System Parameters (cont.)


6. Choosing Totalizer Units
To select the units for totalized flow:

a. Use the [←] [→] keys to view all the options available. See
Table 3-2 for a list of available totalizer units.

b. Press the appropriate feature key to make a selection.

Table 3-2: Totalizer Units Options

English Totalizer Units Metric Totalizer Units


Gal - U.S. Gallons L - Liters
MGAL - Mega U.S. gallons ML - Megaliters
3
ft - Cubic Feet m3- Cubic Meters
Mft3 - Mega Cubic Feet Mm3- Mega Cubic Meters
BBL - Barrels BBL - Barrels
MBBL - Megabarrels MBBL - Megabarrels
Acre-inches
Acre-feet
7. Choosing Power Units
If you chose to measure energy earlier in SYSTeM, the TransPort
will now prompt you to choose the units for energy. If you chose
not to measure energy, skip to Step 11, Setting the Date.

Use the appropriate feature key to respond.

• Press [F1] for kBTU - Thousands of British Thermal Units per


Hour
• Press [F2] for MMBTU - Millions of British Thermal Units
per Hour
• Press [F3] for kW - Kilowatts
• Press [F4] for Tons - Tons.

Programming Site Data 3-9


December 2003

Entering System Parameters (cont.)


8. Choosing Total Energy Units
Use the appropriate feature key to select the units for total energy.
• Press [F1] for kBTU - Thousands of British Thermal Units

• Press [F2] for MMBTU - Millions of British Thermal Units

• Press [F3] for kWHr - Kilowatts-Hours

• Press [F4] for Tons - Tons.


9. Choosing Heating or Cooling System
Use the appropriate key to select whether you are making
measurements in a heating or cooling system.
• Press [F1] for Cooling, or

• Press [F2] for Heating.


10. Selecting Flow Measurement Location
This prompt asks whether you wish to measure flow at the point
of return (where the liquid exits) or at the point of supply (where
the liquid enters).
• Press [F1] for return or

• Press [F2] for supply.


11. Setting the Date
The next prompt asks you to set the date. You can accept the
currently displayed date by pressing [F1], or correct it as
described below.
a. Press [F2] to edit the date.

b. Use the numeric keys to enter the year. Press [ENT].

c. Use the appropriate feature key to select the desired month.


Use the [←] [→] keys to view all the options.

d. Use the numeric keys to enter the day, then press [ENT].
3-10 Programming Site Data
December 2003

Entering System Parameters (cont.)


12.Setting the Time
The last prompt in SYSTeM asks you to set the time. You can
accept the currently displayed time by pressing [F1], or change it
as described below:

a. Press [F2] to edit the time.

b. Use the numeric keys to enter the hour.

c. Press the appropriate feature key to select AM or PM, and


press [ENT].

d. Use the numeric keys to enter the minutes, and press


[ENT].

e. Use the numeric keys to enter the seconds, and press


[ENT].

You have completed entering system parameters. You may now


do one of the following:

• Use the [↑ ] and [↓ ] arrow keys to verify or change data.

• Continue to enter data using other Program Menu options as


described in this section.
• Save the entered parameters as described on page 3-32.

• Press the [EXIT] key to begin taking measurements. If you


press [EXIT] without saving, the TransPort gives you the
opportunity to save. Refer to page 3-32 to save the site data.

If you decide to exit, you must have already programmed the pipe
parameters in order to make flow measurements.

Programming Site Data 3-11


December 2003

Entering Pipe Parameters


The third option in the Program Menu is PIPE, that enables you
to enter information for the pipe characteristics and the
transducers. You must enter these parameters in order to operate
the TransPort. These parameters were also discussed briefly in
the Quick Start Flow Measurement Guide supplied separately.

The series of prompts that appear depend on the type of


transducers you are using. The first prompt asks you to enter the
transducer number that is engraved on the head of the transducer.
This number signifies the type of transducer: wetted or clamp-on
(standard or medium/high temperature). When you enter the
transducer number, the TransPort recognizes the type of
transducer and proceeds to ask you for the needed pipe
information for that transducer type.

This section describes how to enter pipe parameters for all


standard transducer types. If you are using a special transducer
and need to enter pipe parameters, refer to Appendix A. Use the
steps that follow to program your unit.

To enter the PIPE option, press [F3]. The screen appears similar
to Figure 3-4. The indicator box indicates you are at the
beginning of the PIPE option. Refer to Appendix D, Menu Maps,
Figures D-1C and D1-D for flow diagrams of the PIPE option.

Note: Refer to the Liquid Transducer Installation Guide (916-


055) for additional information about transducers and
configurations.

3-12 Programming Site Data


December 2003

Entering Pipe Parameters (cont.)

PIPE PROGRAM Start


PROGRAM
Pipe parameters

TRANSDUCER NUMBER
40
TRANS

Figure 3-4: Screen After Pressing PIPE Key

1. Entering the Transducer Number


Transducer numbers are broken down into the following
categories:
• 1-3 indicates Rayleigh-wave type clamp-on transducers
• 10-39 indicates Shear wave clamp-on transducers
• 40-74 indicates wetted transducers
• 91-99 indicates special application transducers
• 112-139 indicates medium and high temperature clamp-on
transducers.
Note: Not all transducer numbers are valid. Invalid transducer
numbers will be rejected.
Use the numeric keys to enter the transducer number and press
[ENT].
Depending on the transducer, do one of the following:
• If you are using clamp-on transducers (#1-3, 10-39, or 112-
139), follow the instructions in Entering Parameters for
Clamp-On Transducers, page 3-14.
• If you are using wetted transducers (#40-74), follow the
instructions in Entering Parameters for Wetted Transducers on
page 3-22.
• If you are using special transducers (#91-99), refer to
Appendix A for instructions for entering pipe parameters.
Programming Site Data 3-13
December 2003

Entering Parameters for Clamp-On Transducers


If you are using clamp-on transducers, the following prompts will
appear:

• Wedge Temperature Input (for medium or high temperature)


• Pipe Material
• Pipe O.D. (pipe outside diameter)
• Pipe Wall Thickness
• Lining (material and thickness)
• Tracking Windows
• Fluid Type
• Reynolds Correction Factor (and Kinematic Viscosity)
• Calibration Factor
• # of Traverses
• Transducer Spacing
2C. Entering the Input Temperature
If you are using medium to high temperature transducers, you
must select whether the input is active or fixed. If not, proceed to
Step 3C: Entering the Pipe Material on the next page. Use the
appropriate feature key to respond.

• Press [F1] for an active input, or

• Press [F2] for a fixed input.


If you choose to have a fixed input, the TransPort prompts you to
enter a temperature for the transducer wedge that allows
correction of the wedge sound speed for temperature. Enter the
approximate temperature and press [ENT].

3-14 Programming Site Data


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
3C.Entering the Pipe Material
Since clamp-on transducers send their ultrasonic signals through
the pipe wall, the sound speed of the pipe material must be
factored in to obtain an accurate flow measurement. Clamp-on
transducers are applicable on a variety of pipe materials, only a
few of which are among the options for this prompt. If your pipe
material is not among the options, select “OTHER” and enter the
sound speed of your pipe material from the tables in Sound
Speeds and Pipe Size Data (914-004).

Use the following steps to enter the pipe material:

a. Use the [←] [→] keys to view all the pipe material choices.
See Table 3-3 on the next page or the available materials.

b. Press the appropriate feature key to choose the desired


materials.

c. Depending on the pipe material choice, the TransPort may


ask for further information. See Table 3-3 on the next page
for the various pipe materials available. If required, press
the appropriate feature key to choose the desired material.

Programming Site Data 3-15


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)

Table 3-3: Pipe Materials

Pipe Material
Category Specific Material
Steel Carbon Steel or Stainless Steel
Iron Ductile Iron or Cast Iron
Cu - Copper None
Al - Aluminum None
Brass None
CuNi - Copper/Nickel 70% Cu 30% Ni or 90% Cu 10% Ni
Glass Pyrex, Flint, or Crown
Plastic Nylon, Polyester, Polypropylene,
PVC (CPVC), or Acrylic
Other* Any material

*If you select “OTHER,” the TransPort prompts you to enter the
sound speed of the pipe material.

3-16 Programming Site Data


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
4C.Entering the Outside Diameter of the Pipe
If you do not know the outside diameter (OD) of your pipe, use
either the on-line help or consult Sound Speeds and Pipe Size
Data that contains some standard pipe sizes with their
corresponding outside diameters. For greater accuracy, measure
the pipe OD at the location where the transducers will be
mounted. The PT868 can also calculate the outside diameter from
the pipe circumference.

To enter the outside diameter or circumference:

a. Press the appropriate feature key to select the units. You


can enter the outside diameter in inches (F1) or feet (F2),
or the circumference in inches (F3) or feet (F4).

b. Use the numeric keys to enter the outside diameter or


circumference.

c. Press [ENT].

5C.Entering the Pipe Wall Thickness


If you are not sure of the pipe wall thickness, use either the on-
line help or consult Sound Speeds and Pipe Size Data that
contains some standard pipe sizes with their corresponding wall
thicknesses. For greater accuracy, the pipe wall thickness can be
determined by using the optional internal ultrasonic thickness
gage as described in Chapter 9, Using the Ultrasonic Thickness
Gage.

Use the numeric keys to enter the pipe wall thickness and press
[ENT].

Programming Site Data 3-17


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
6C.Entering Pipe Lining
The next prompt asks you to enter the pipe lining material.
Clamp-on transducers can be used on pipes with a variety of pipe
linings; however, only a few are among the available options. If
your lining is not among the options, select “OTHER” and enter
the sound speed of your lining material from the tables in Sound
Speeds and Pipe Size Data.

a. Press:

• [F1] to respond no if your pipe does not have a lining and


the TransPort proceeds to Step 7C.
• [F2] if your pipe does have a lining. Use the appropriate
feature key to choose the lining material.

Note: If you choose “OTHER,” the TransPort then asks you to


enter the lining sound speed. If you do not know the lining
sound speed, Sound Speeds and Pipe Size Data lists some
standard materials and their corresponding sound speeds.

b. Use the numeric keys to enter the lining thickness. Press


[ENT].

7C. Selecting Tracking Windows


Tracking windows are used to detect the receive signal when you
are unsure of the fluid soundspeed.

• Press [F1] if you do not want a tracking window, or

• Press [F2] if you want to enable the windows.

Note: Consult GE Panametrics before using this feature.

3-18 Programming Site Data


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
8C.Entering the Fluid Type
The next prompt asks you to enter the fluid type. You may choose
one of the following:

• water

• water, glycol mixture (for energy option only)

• oil (lube or crude)

• methanol

• ethanol

• LN2

• freon

• other
If you have enabled the tracking windows, you may choose the
following:

• Water, 0-100°C

• Water, 0-260°C

• Oil

• Other — Enter sound speed limits


Use the appropriate feature key to make a choice. Depending on
the fluid type you choose, the TransPort may ask you for
additional information (for example, soundspeed limits for
“Other”.)

Note: If you have selected the energy option, only three fluid
types will appear on the menu: water, mixed (water, glycol
mixture) and other.

Programming Site Data 3-19


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
9C. Entering the Reynolds Correction Factor
The Reynolds Correction Factor is a number based on the
Kinematic Viscosity and flow rate of the fluid. Generally, it
should only be enabled when using transducers mounted in a
diametrical path (such as clamp-on or tilted diameter).

If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.

a. Press:

• [F1] to disable the Reynolds Factor.

• [F2] to enable it.


b. Enter the Kinematic Viscosity. The default value is for
water at 20°C. Press [ENT].

10C. Entering the Calibration Factor


The Calibration Factor is used as a reference for the flowmeter
electronics to ensure accurate readings. Generally, if you enable
the Reynolds Correction Factor, the calibration factor should be
set to 1.00. Otherwise the typical factor is between .90 and 1.00.
Use the numeric keys to enter a value and press [ENT].

11C. Entering the Number of Traverses


Enter the number of times the ultrasonic signal traverses the pipe
(see the Transducer Installation Guide for more details).

Use the [←] [→] keys to view all the options and press the
appropriate feature key to respond.

3-20 Programming Site Data


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
12C. Display of Transducer Spacing
The next prompt displays the suggested spacing of the
transducers calculated from the information entered. Record this
number and use it to properly space transducers. Use the Liquid
Transducer Installation Guide as a guide to installing the
transducers on the pipe.

Note: The spacing calculated by the meter can be overwritten


(using the numeric keys) if necessary to match the actual
physical spacing of the transducers. Do not change the
spacing by more than ±10% from the S calculated by the
meter.

You have completed entering data into the PIPE option. You may
at this time do one of the following:

• Use the [↑ ] and [↓] arrow keys to verify or change data.

• Continue to enter data using other Program Menu options as


described in this section.
• Save the entered parameters as described on page 3-32.

• Press the [EXIT] key to begin taking measurements. If you


press [EXIT] without saving, the TransPort gives you the
opportunity to save. Refer to page 3-32 to save the site data.

If you decide to exit, you must have already programmed the


system parameters in order to make flow measurements.

Programming Site Data 3-21


December 2003

Entering Parameters for Wetted Transducers


If you are using wetted transducers, you will get the following
prompts:

• Pipe OD (pipe outside diameter)


• Pipe Wall
• Path Length (P)
• Axial Dimension (L)
• Tracking Windows
• Fluid Type
• Reynolds Correction Factor (and Kinematic Viscosity)
• Calibration Factor
2W. Entering the Outside Diameter of the Pipe
The first prompt for wetted transducers is pipe outside diameter
(OD). If you do not know the outside diameter of your pipe, use
either the on-line help or consult Sound Speeds and Pipe Size
Data that contains some standard pipe sizes with their
corresponding outside diameters. For greater accuracy, measure
the pipe OD at the location where the transducers will be
mounted. Always enter the exact OD dimension and not the
nominal value. The PT868 can also calculate the outside diameter
from the pipe circumference.

To enter the outside diameter or circumference:

a. Press the appropriate feature key to select the units. You


can enter the outside diameter in inches (F1) or feet (F2),
or the circumference in inches (F3) or feet (F4).

b. Use the numeric keys to enter the outside diameter or


circumference.

c. Press [ENT].

3-22 Programming Site Data


December 2003

Entering Parameters for Wetted Transducers (cont.)


3W. Entering the Pipe Wall Thickness
Enter the thickness of the pipe wall. If you are not sure of the pipe
wall thickness, use either the on-line help or consult the brochure
Sound Speeds and Pipe Size Data that contains some standard
pipe sizes with their corresponding wall thicknesses. For higher
accuracy, the pipe wall thickness can be determined by using the
optional internal ultrasonic thickness gage as described in
Chapter 9.

Use the numeric keys to enter the pipe wall thickness and press
[ENT].

4W. Entering the Path Length (P)


Enter the path length (P) of the ultrasonic signal. GE Panametrics
has calculated the path length based on the transducer
configuration for your particular application. Find the path length
on the flowcell or on other supplied documentation.

a. Press the appropriate feature key to select the desired units.


b. Use the numeric keys to enter the path length.
c. Press [ENT].
Note: If the path length is not supplied, refer to Appendix B to
measure the path length.

Programming Site Data 3-23


December 2003

Entering Parameters for Wetted Transducers (cont.)


5W.Enter the Axial Length (L)
Enter the axial length (L) of the ultrasonic signal. GE
Panametrics has calculated the axial dimension based on the
transducer configuration for your particular application. Find the
axial dimension on the flowcell or from other supplied
documentation.

a. Press the appropriate feature key to select the desired units.


b. Use the numeric keys to enter the axial length. Press
[ENT].
Note: If the axial length (L) is not supplied, refer to Appendix B
to measure the axial length.

6W.Selecting Tracking Windows


Tracking windows are used to detect the signal when you are
unsure of the fluid sound speed.
• Press [F1] if you do not want a tracking window, or

• Press [F2] if you want to enable the windows.


Note: Consult GE Panametrics before using this feature.

7W.Entering the Fluid Type


The next prompt asks you to enter the fluid type. You may choose
one of the following:
• water (normal or sea 25°C)
• water, glycol mixture (for energy option only)
• oil (lube or crude)
• methanol
• ethanol
• LN2
• freon
• other
3-24 Programming Site Data
December 2003

Entering Parameters for Wetted Transducers (cont.)


Note: If you have selected the energy option, only three fluid
types will appear on the menu: water, mixed (water, glycol
mixture) and other. If you select “OTHER,” the TransPort
prompts you to enter the sound speed of the fluid.

If you have enabled the tracking windows, you may choose the
following:

• Water, 0-100° C

• Water, 0-260° C

• Oil

• Other — Enter sound speed (c3) limits


Use the appropriate feature key to make a choice. Depending on
the fluid type you choose, the TransPort may ask you for
additional information.

8W. Entering the Reynolds Correction Factor


The Reynolds Correction Factor is a number based on the
Kinematic Viscosity and flow rate of the fluid. Generally, it
should only be enabled when using transducers mounted in a
diametrical path (such as clamp-on or tilted diameter).

If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.

a. Press:

• [F1] to disable the Reynolds Factor.

• [F2] to enable it.


b. Enter the Kinematic Viscosity. The default value is for
water at 20°C. Press [ENT].

Programming Site Data 3-25


December 2003

Entering Parameters for Wetted Transducers (cont.)


9W. Entering the Calibration Factor
The Calibration Factor is used as a reference for the flowmeter
electronics to ensure accurate readings. Generally, if you enable
the Reynolds Correction Factor, the calibration factor should be
set to 1.00. Otherwise the typical factor is between .90 and 1.00.

Use the numeric keys to enter a value and press [ENT].

You have completed entering data into the Pipe Menu. You may
at this time do one of the following:

• Use the [↑] and [↓ ] arrow keys to verify or change data.

• Continue to enter data using other Program Menu options as


described in this section.
• Save the entered parameters as described on page 3-32.

• Press the [EXIT] key to begin taking measurements. If you


press [EXIT] without saving, the TransPort gives you the
opportunity to save. Refer to page 3-32 to save the site data.

If you decide to exit, you must have already programmed the


system parameters in order to make flow measurements.

3-26 Programming Site Data


December 2003

Entering Input/Output Parameters — I/O


The fourth option in the Program Menu is Input/Output. This
menu enables you to enter information to set up the analog inputs
and outputs. In addition, this menu enables you to select how the
TransPort will handle the outputs during error and low flow
conditions.

To enter the Input/Output option, press [F4]. The screen appears


similar to Figure 3-5. Refer to Appendix D, Menu Maps, Figures
D-1E, D1-F, D1-G and D1-H, for flow diagrams of the I/O
option.

I/O

Global I/O
Error Handling
ERROR IN1 IN2 OUT1

Figure 3-5: Screen After Pressing I/O Key

Once you enter this menu, the following prompts will appear:

• Error Handling

• IN1

• IN2

• OUT1

• OUT2
Use the steps that follow to enter the input/output parameters.

Programming Site Data 3-27


December 2003

Selecting Error Handling


The first setting, ERROR, asks you to select how the flowmeter
will handle the analog outputs in the event of a fault condition.
Use the appropriate feature key to select one of the following:
• HOLD - which holds the last good reading
• LOW - which forces the reading low (0 mA or 4 mA)
• HIGH - which forces the reading high (20 mA)
The next prompt asks you to set the zero cutoff. Near “zero” flow,
the TransPort may have fluctuating readings due to small offsets
(caused by such things as thermal drift in the fluid). The zero
cutoff allows you to force the analog output reading to zero when
there is such a minimal amount of flow. You can set it anywhere
from 0 to 0.30 m/sec (0 to 1 ft/sec).
To set the zero cutoff:
1. Use the numeric keys to enter the zero cutoff.
2. Press [ENT].

Setting Input Parameters


If you chose to measure energy, you can program information
regarding the analog temperature inputs with the IN1 [F2] and
IN2 [F3] keys.
The TransPort can have up to two active or fixed temperature
inputs. On each input, you should select ACTVE if you are using
factory-supplied temperature sensors. Select FIXED if the fluid
temperature remains constant and if no temperature sensors are
being used.
The following prompts ask you to enter which type of input you
are using for the supply(inlet) and return (outlet). If you choose to
use a fixed input, the TransPort will also ask you to enter the
desired temperature. If you choose to use an active input, the
TransPort will ask you to enter two calibration points — base and
full —for both the supply and the return.
If you are using an active temperature input, the two active inputs
must be connected to the analog input/output port as described on
page 2-3.
3-28 Programming Site Data
December 2003

To Set Up for Active Temperature Inputs:

1. Press [F2] to select IN 1, the supply input.


2. Select [F1] for ACTVE.
3. Enter the temperature for the supply input (base) that
corresponds to a 4 mA signal, then press [ENT].
4. Enter the temperature for the supply input (full) that
corresponds to a 20 mA signal, then press [ENT].
5. Press [F2] to select IN2, the active temperature return input.
6. Select [F1] for ACTVE.
7. Enter the temperature for the return input (base) that
corresponds to a 4 mA signal, then press [ENT].
8. Then enter the temperature for the return input (full) that
corresponds to a 20 mA signal, and press [ENT].

To Set Up for Fixed Temperature Inputs:

1. Press [F2] to select IN1.


2. Press [F2] again to select FIXED.
3. Enter a value for the temperature supply input, and then press
[ENT].
4. Press [F3] to select IN2.
5. Press [F2] to select FIXED.
6. Enter a value for the temperature return input and press
[ENT].

Programming Site Data 3-29


December 2003

Setting Up Analog Outputs


The TransPort can send a current signal to your recording device
in different ranges. The first prompt for the analog outputs, OUT1
and OUT2, asks you to select the type of range you want to
output. Press [F4] to select OUT 1 or scroll to the next screen to
select OUT 2 ([F1]).

Use the appropriate feature key to select one of the following:

• OFF (Disable Analog Output)

• 0-20m (0-20 mA)

• 4-20m (4-20 mA)


Note: If you are not using the analog outputs, select [F1] to turn
them off.

The next series of prompts enables you to set up the analog output
by selecting the units and entering base and full scale values. Use
the following steps to set up the analog output:

1. Select the analog output type. Use the appropriate feature key
to select one of the following:
• VELocity
• VOLUMetric
• +TOTaL(Forward)
• -TOTaL (Reverse)
• TIME
• POWER (only with the energy option on)
• +ENeRGy (only with the energy option on)
• -ENeRGy (only with the energy option on)
• DIAGnostics
Note: Units for analog output are the same as those available in
the Run mode.

3-30 Programming Site Data


December 2003

Setting Up Analog Outputs (cont.)


2. Enter the base (zero) value for the analog output. This value
represents the 4 mA/0 mA output (in flow units). Use the numeric
keys to enter a value.
3. Press [ENT].
4. Enter the full scale value for the analog output. This value
represents the 20 mA output (in flow units). Use the numeric keys
to enter a value.
5. Press [ENT].
6. If necessary, repeat this procedure for OUT2.

You have completed entering data into the Input/Output option.


You may at this time do one of the following:

• Use the [↑] and [↓] arrow keys to verify or change data.

• Continue to enter data in other menus as described in this


section.
• Save the entered parameters as described on page 3-32.

• Press the [EXIT] key to begin taking measurements. If you


press [EXIT] without saving, the TransPort gives you the
opportunity to save. Refer to page 3-32 to save the site data.

If you decide to exit, you must have already programmed the


system and pipe parameters in order to make flow measurements.

Programming Site Data 3-31


December 2003

Saving Site Data


The fifth option in the Program Menu is SAVE, which enables
you to save the entered site data in non-volatile memory. The
TransPort can store up to 20 sets of site data in files. File names
can be up to five characters.

To enter the SAVE option, use the [←] [→] keys to scroll until
“SAVE” appears on the screen and press [F1]. The screen appears
similar to Figure 3-6. Refer to Appendix D, Menu Maps, Figure
D-1I for a flow diagram of the SAVE option.

SAVE
PROGRAM
SAVE

NAME
SITE1
SITE1 SITE2 SITE3 SITE4

Figure 3-6: Screen After Pressing SAVE Key

If you try to exit the Program Menu without saving the new site
data, the TransPort will ask you “Do you want to SAVE?” Use the
appropriate feature key to respond. If you do not save the new site
data, when you exit the Program Menu the new site data may be
lost.

3-32 Programming Site Data


December 2003

Saving Site Data (cont.)


To save site data:

1. Use the alphanumeric keys to enter a file name (up to five


characters) or use a feature key to select a file to overwrite.
2. If you entered a new file name, press [ENT].
Your file is now stored in memory and remains resident until you
retrieve another file. To check if the file is stored, use the [↑] key
to scroll back to the “NAME” prompt, notice your file is assigned
a feature key. You may have to use the [←] [→] to see your file.
Every time you save a file, the TransPort automatically assigns it
the next available feature key.

To retrieve a stored file, refer to the following section, Recalling


Files. To exit the User Program, press [EXIT].

If you have just saved the system and pipe parameters, you may
exit to RUN where the TransPort makes flow measurements.

Programming Site Data 3-33


December 2003

Recalling Files
The sixth option in the Program Menu is RECaLL, which enables
you to retrieve files that you saved earlier.

To enter the RECaLL option, use the [←] [→] keys to scroll until
“RECLL” appears on the screen and press [F2]. The screen
appears similar to Figure 3-7. Refer to Appendix D, Menu Maps,
Figure D-1J for a flow diagram of the RECaLL option.

RECALL
PROGRAM
RECALL

NAME
SITE1
SITE1 SITE2 SITE3 SITE4

Figure 3-7: Screen After Pressing RECLL Key

To recall a file:

1. After you save a file, the TransPort assigns the file a feature
key. Files are stored chronologically. Use the [←] [→] keys to
view all the files available.
2. Press the appropriate feature key to select the desired file.
The TransPort recalls the file. To exit the Program Menu, press
[EXIT].

3-34 Programming Site Data


December 2003

Setting Up RS232 Communications Port


The TransPort can transmit stored data and displayed readings
using the RS232 communications port. The TransPort can also
receive and execute commands remotely using a serial interface
device such as a personal computer.

To use the communications port, make connections as described


in Chapter 2, Initial Setup (refer to Appendix C for more
information on cables). Once you have connected the serial
device, you must select the proper settings using the
COMMunication option. The default settings for communications
are as follows:

• Baud Rate: 9600

• Word Length: 8 bits

• Parity: None
To change these settings, use the [←] [→] keys to scroll until
“COMM” appears on the screen and press [F2]. The screen
appears similar to Figure 3-8. The indicator box shows you are at
the beginning of the COMMunication option. Refer to Appendix
D, Menu Maps, Figure D-1K for a flow diagram of the
COMMunication option.

COMM PROGRAM Start


PROGRAM
Comm Port

BAUD RATE
9600
4800 9600 19200

Figure 3-8: Screen After Pressing COMM Key

Programming Site Data 3-35


December 2003

Setting Up RS232 Communications Port


(cont.)
To set up communications parameters:

1. Choose the baud rate. Use the [←] [→] keys to view all the
options. Then press the appropriate feature key to select the
desired baud rate.
2. Enter the UART bits. Use the [←] [→] keys to view all the
options.
3. Press the appropriate feature key to select the desired data and
parity.
The communications settings have now been selected. To exit the
Program Menu, press [EXIT]. Remember, after you enter the
desired information, refer to page 3-32 to save the site data.

Windows 3.X Systems


To set up serial communications with a personal computer
running under Windows 3.X, make sure the PT868 is powered on
and complete the following steps:
1. In Windows 3.X, select the Terminal Function, which is
usually located in the Accessories window.
2. The Terminal Screen appears, with six menus located at the
top of the screen. Using the Settings Menu, select the
Communications option.
3. When the Communications Screen appears, make the
following selections:
• Baud Rate - set to the same value as the PT868 setting
• Data Bits - 8
• Stop Bits - 1
• Parity - None
• Flow Control - Xon/Xoff
• Connector - select the correct communications port
• Parity Check - not checked
• Carrier Detect - not checked
3-36 Programming Site Data
December 2003

Windows 3.X Systems (cont.)


4. Using the Transfer Menu, select the Receive Text File option.
5. A window appears asking for a file name. Select the desired
directory and file name (with .prt extension) and then click on
OK.
6. From the keypad on the PT868, enter the PRINT menu and
select the log file to be uploaded to the computer in numeric
format. See Chapter 4, Printing Data, for detailed instructions on
this procedure.
The logged data will begin appearing on the computer screen.
After the transfer has been completed, the uploaded file may be
used in any software program, just like any other text file.

Windows 9X/NT Systems


Windows 9X/NT systems use a program called Hyperterminal to
access the serial ports. To set up serial communications with a
personal computer running under Windows 95, Windows 98 or
Windows NT, make sure the PT868 is powered on and complete
the following steps:

1. From the Windows START menu, select


PROGRAMS>ACCESSORIES>HYPERTERMINAL>
HYPERTERMINAL.
2. The NEW CONNECTION window should appear (if it does
not, select it from the FILE menu). After entering the desired
CONNECTION NAME and selecting an ICON, click on OK.
3. When the CONNECT TO window appears, select the serial
communications port (COM1 or COM2) to which the PT868 is
connected and click on OK.
4. When the COMx PROPERTIES window appears, make sure
the settings are as follows:
• Bits per Second: 9600 (must match the PT868 setting)
• Data Bits: 8
• Parity: None
• Stop Bits: 1
• Flow Control: Xon/Xoff
Programming Site Data 3-37
December 2003

Windows 9X/NT Systems (cont.)


5. After making any necessary changes, click on OK.
6. Open the TRANSFER menu and select CAPTURE TEXT.
Enter the desired DRIVE:\DIRECTORY\FILENAME for the file
about to be transmitted, and click on OK.
7. From the keypad on the PT868, enter the PRINT menu and
select the log file to be uploaded to the computer in numeric
format. See Chapter 4, Printing Data, for detailed instructions on
this procedure.
8. The logged data will begin appearing on the computer screen.
When the transfer has been completed, open the TRANSFER
menu and select CAPTURE TEXT>STOP. The uploaded file may
now be used in any software program, just like any other text file.

3-38 Programming Site Data


December 2003

Entering Setup Parameters


The SETUP option contains four sub-options that enable you to
set signal limits, response time, and decimal digits for each site,
or to initialize the setup parameters to their default values.

To enter the SETUP option, use the [←] [→] keys to scroll until
“SETUP” appears on the screen, then press [F3]. The screen
appears similar to Figure 3-9. Refer to Appendix D, Menu Maps,
Figure D-1L for a flow diagram of the SETUP option.

SET UP
PROGRAM
SET UP

SET UP
signal
SIGNL AVRG DIGIT INIT

Figure 3-9: Screen After Pressing SETUP Key

The Setup Menu has the following four sub-options:

• SIGNaL - enables you to set the limits and other parameters


that are used to evaluate the transducer signal.
• AVeRaGe - lets you select a response time.

• DIGIT - allows you to select the digits to the right of the


decimal point for volumetric, total, power, and energy
measurements.
• INITial - lets you set all the setup parameters to their default
values.
Use the sections that follow to enter setup parameters.

Programming Site Data 3-39


December 2003

Entering Signal Limits


The SIGNaL sub-option enables you to set the limits for the
incoming signal and other parameters that affect the transducer
signal. For example, you can adjust the low and high limits of the
transducer signal strength. When the signal falls outside the
programmed limits, the TransPort alarm sounds.

To enter the SIGNaL sub-option, press [F1]. The indicator box


shows you are at the beginning of the SIGNaL sub-option. The
SIGNaL sub-option enables you to set the following:

• low and high limits for the transducer signal strength


• limit for the transducer signal quality
• low and high limits for the sound speed of your fluid
• negative and positive velocity limits
• acceleration limits
• low and high limits of the amplitude discriminator
• Delta T offset
• percent of peak
• transmitter voltage
• transmitter sample size
• number of errors allowed before the flowmeter shows an error
message
• the minimum and maximum percentage of peak value of a
signal that the TransPort uses to register a signal
When the reading is outside the acceptable programmed limits,
the TransPort trips the alarm. Use these steps to set limits.

1. Setting the Transducer Signal Low Limit


At this prompt enter the low limit for the transducer signal
coming into the TransPort. This value is set to 25 by default.
• Press [ENT] to accept the current setting, or
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between -20 and 100.
The E1: LOW SIGNAL error message comes on when the signal
strength falls below the low limit that you set.
3-40 Programming Site Data
December 2003

Entering Signal Limits (cont.)


2. Setting the Transducer Signal High Limit
Enter the high limit for the transducer signal coming into the
TransPort. This value is set to 85 by default.

• Press [ENT] to accept the current setting, or

• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 25 to 100.
3. Setting the Correlation Peak
This prompt asks you to select the acceptable low limit for the
transducer signal quality. This value is set to 100 by default.

• Press [ENT] to accept the current value, or

• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 0 to 500.
The E4: SIGNAL QUALITY error message appears if the signal
quality falls outside the set limit.

4. Entering the Sound Speed Limit


Enter the acceptable limits for the sound speed based on the
conditions in your system. This value is set to 20% by default.

• Press [ENT] to accept the current value, or

• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 1 to 50 percent.
The E2: SOUND SPEED ERROR message appears if the
calculated fluid sound speed exceeds the fluid sound speed
entered in the SYSTeM menu by more than this limit.

Programming Site Data 3-41


December 2003

Entering Signal Limits (cont.)


5. Entering the Low Limit for Velocity
Enter the acceptable low limit for the velocity.
• Press [ENT] to accept the current value (the default is
-40.0 ft/s), or
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are from -100 to 100 ft/s.
6. Entering the High Limit for Velocity
Enter the acceptable high limit for the velocity.

• To accept the current value, press [ENT]. The default is 40.0


ft/s.
• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are from -100 to 100 ft/s.
The E3: VELOCITY RANGE error message appears if the
calculated velocity exceeds either of these limits.

7. Entering the Acceleration Limit


Enter the acceptable acceleration limit for detecting cycle
skipping. The default is 15.0 ft/s.

• Press [ENT] to accept the current value, or

• Use the numeric keys to enter a new value and press [ENT].
Acceptable values are between 0 and 100 ft/s.
The E6: AMPLITUDE ERROR message appears if the velocity
changes by more than this limit from one reading to the next.

3-42 Programming Site Data


December 2003

Entering Signal Limits (cont.)


8. Setting the Low Limit for the Amplitude
Discriminator
The next prompt asks you to enter the acceptable low limit for the
amplitude discriminator. The amplitude discriminator measures
the size of the transducer signal sent from the TransPort. This
value is set to 14 by default. Acceptable values are between 0 and
100.

• Press [ENT] to accept the current value, or,

• Use the numeric keys to enter a new value and press [ENT].
The E5: AMPLITUDE ERROR message appears if the amplitude
discriminator fall outside this limit.

9. Setting the High Limit for the Amplitude


Discriminator
Consult GE Panametrics before performing this step.

The next prompt asks you to enter the acceptable high limit for
the amplitude discriminator. This value is set to 34 by default.
Acceptable values are between 0 and 100.

• Press [ENT] to accept the current value, or,

• Use the numeric keys to enter a new value and press [ENT].
The E5: AMPLITUDE ERROR message appears if the amplitude
discriminator falls outside this limit.

Programming Site Data 3-43


December 2003

Entering Signal Limits (cont.)


10. Setting the Delta-T Offset
Consult GE Panametrics before performing this step.

Delta-T is the difference between the upstream and downstream


transit time of the transducers. You usually need to enter a Delta-
T offset when you are using a test flowcell provided by GE
Panametrics. Acceptable values are between -1000 and 1000
nsec.

To enter an offset, use the numeric keys to enter a value and press
[ENT].

11. Setting the Percent of Peak


The TransPort uses the percent of peak to calculate the transit
times and Delta T. This value is set to -40 percent by default.
Acceptable values are between -100 to 100 percent.

Note: The setting here is really a starting point for detecting the
signal. The meter will automatically adjust this value if
the calculated transit time is unacceptable. See Step 15 for
how to set the limits on this value.

To change the current value, use the numeric keys to enter a new
value and press [ENT].

12. Selecting the Transmitter Voltage


The transmitter voltage has the following two settings:

• LOW - (default) which is used for smaller pipes with a single-


phase fluid. (This setting prolongs the life of the battery.)
• HIGH - which is used on large pipes or pipes with one or more
phase.
Use the appropriate feature key to respond.

3-44 Programming Site Data


December 2003

Entering Signal Limits (cont.)


13. Setting the Transmitter Sample Size
Consult GE Panametrics before performing this step.

The transmitter sample size is the number of pulses each


transducer (upstream and downstream) emits. This number is set
to 8 by default.

Use the appropriate feature key to respond.

14. Entering the Number of Errors Allowed


The TransPort needs to know the number of errors it can record
before it displays an error message. To enter a value (over a range
from 0 to 16, with a default of 8), use the numeric keys and press
[ENT].

15. Entering the Minimum and Maximum Peak % Limits


Users can select the minimum and maximum percent of peak
(step 11) that the TransPort can use to measure transit time, over a
range of -100 to +100. Use the numeric keys to enter a value and
press [ENT].

Programming Site Data 3-45


December 2003

Entering Averaging Parameters


The AVeRaGe sub-option enables you to select the response time.
The TransPort enables you to select a response time for the unit to
respond to a step change in flow rate. In general, the faster the
response time, the less steady the reading will appear. Normally,
use statistics for the best results. Statistics increases the averaging
under steady flow conditions, but allows for a rapid response to
step changes in flow rate.

It is important to note that response times are approximate, since


response time can be affected by such factors as pipe geometry.

To enter the AVeRaGe sub-option, press [F2]. The indicator box


indicates you are at the beginning of the AVeRaGe sub-option.
Use the [←] [→] to view all the selections, then use the
appropriate feature key to respond.

Selecting the Decimal Digits


This sub-option enables you to select the digits to the right of the
decimal for volumetric, total, power, and energy flow rate.

To enter the DIGIT sub-option, press [F3]. The indicator box


indicates that you are at the beginning of the DIGIT sub-option.
Use the appropriate feature key to choose a number from 0 to 3
for the desired digits for the following:

• Volumetric

• Totals

• Power

• Energy

Initializing Setup Parameters


This sub-option lets you set all the setup parameters to their
default values. To initialize setup parameters, press [F4]. Press
[F1] to cancel or [F2] to initialize. The TransPort re-initializes the
setup parameters when you exit the Program Menu.
3-46 Programming Site Data
December 2003

Chapter 4

Displaying Data

The TransPort enables you to display data in various formats in


order for you to compare and manipulate information. The
TransPort has the following six options for the display format:

• Big - shows one measurement at a time (see Figure 4-1).

• Dual - shows two measurements simultaneously (see Figure 4-


2).
• Graph - shows one measurement at a time on an X/Y type line
chart (see Figures 4-3 and 4-4).
• Log - shows up to three logged measurements at a time in
numeric or graph form (see Figures 4-5 and 4-6).
• Signal - shows a graphical representation of the transducer
signal (see Figure 4-7).
• Backl - indicates how long the backlight will remain on before
automatically shutting itself off.
Refer to Appendix D, Menu Maps, Figure D-4 for a flow diagram
of the Display Menu. Use the appropriate section that follows to
display data as desired.

Displaying Data 4-1


December 2003

Big Format
When you first power up, the TransPort automatically displays
data using the Big Format as shown in Figure 4-1 below.

SITE 1
VELOCITY Ft/s

12.50
VEL VOLUM +TOTL -TOTL

Figure 4-1: Big Format

Use the following steps to return to the Big Format from another
display format:
1. Press the [DISP] key.
2. Press [F1] to select “BIG”.
The TransPort automatically exits the Display Menu and displays
the velocity. To display other measurements:
1. Use the [←] [→] keys to view the available measurement
options:
• Velocity
• Volumetric
• Forward Totals
• Reverse Totals
• Time
• Power (for energy only)
• Forward Energy (for energy only)
• Reverse Energy (for energy only)
• Diagnostic (refer to Diagnostics on page 10-5 for more details)
2. Use the appropriate feature key to select a measurement.

4-2 Displaying Data


December 2003

Dual Format
The Dual Format enables you to show two measurements
simultaneously as shown in Figure 4-2 below.

SITE1

VELOCITY Ft/s
12.5
VOLUMETRIC GAL/M
33.7
VEL VOLUM +TOTL -TOTL

Figure 4-2: Dual Format


To select the Dual Format, press the [DISP] key, and press [F2] to
select Dual. The TransPort automatically exits the Display Menu
and displays two measurements. If you want to change the
measurement displayed do the following:

1. Use the [←] [→] keys to view the following measurement


options:
• Velocity
• Volumetric
• Forward Totals
• Reverse Totals
• Time
• Power (for energy only)
• Forward Energy (for energy only)
• Reverse Energy (for energy only)
• Diagnostic (refer to Diagnostics on page 10-5 for more details)
2. Use the appropriate feature key to select a measurement.
The newly selected measurement appears on the top line of the
screen and the previous measurement is moved to the bottom line
of the screen.
Displaying Data 4-3
December 2003

Graph Format
The Graph Format enables you to show velocity or volumetric
flow on an X and Y line graph at specified time intervals as
shown in Figure 4-3. The Graph Format is useful for indicating
trends and changes in flow measurements. Use the sections below
to set up and use the Graph Format.

15.2 GAL/M 09:00


V
O
L
U
M ST:10 NOV 92 09:34
<CURS CURS> START END

Figure 4-3: Graph Format

Setting Up the Graph Format


Use the following steps to set up the Graph Format:

1. Press the [DISP] key.


2. Press [F3] to select “GRAPH”.
3. At the next prompt select the “Graph Variable”, which is the
measurement you want to display: either velocity, volumetric
or power (with the energy option). Use the appropriate feature
key to respond.

4-4 Displaying Data


December 2003

Graph Format (cont.)


4. Select the time increment for the X axis. Use the [←] [→]
keys to view the following options:
• 5 seconds
• 10 seconds
• 30 seconds
• 1 minute
• 3 minutes
• 6 minutes
• 12 minutes
Press the appropriate feature key to make a selection.

5. At the next prompt, use the numeric keys to enter a value for
the Y (vertical) axis maximum for the graph and press [ENT].
Note: Enter a Y axis value that is larger than the maximum
expected flow.

6. At the next prompt, use the appropriate feature key to select


either forward only or bi-directional flow for the Y axis.
The TransPort automatically exits the Display Menu and displays
the desired measurement in graph form. Use the following
section in order to use the graph format.

Note: You may press the [EXIT] key to return to the Big
Format.

Displaying Data 4-5


December 2003

Using the Graph Format


Figure 4-4 below shows an example of a bidirectional flow
graph.The Y axis represents the measurement value and the X
axis represents the time.

Note: The X axis for Positive only flow graphs is the bottom line
of the graph.

Status Line 15.2 GAL/M 09:38


V
O Y Axis Cursor
L
U X Axis
M ST:10 NOV 92 09:34
<CURS CURS> START END
Message Line

Figure 4-4: Graph Format

The TransPort displays 120 points of data at a time. To view


measurement values, use the [<CURS] and [CURS>] feature
keys to move the cursor left and right. The Status Line (see
Figure 4-4 above) displays the new measurement value, units,
and the time the measurement was taken. As you move the
cursor, the measurement value and the time change.

4-6 Displaying Data


December 2003

Using the Graph Format (cont.)


Note: Since the time displayed on the status line will only show
whole minutes and not seconds, if you selected a time
increment of less than 1 minute, the time will not change
every time you press the cursor key. For example, if you
chose a 5-second increment, you will have to press the
cursor key 12 times before the time changes.

Use the [←] [→] keys to access the other feature key options for
viewing the data in the graph format. Each option is described
below.

• START - This feature key automatically moves the cursor to


the beginning of the page. In addition, the TransPort displays
the start date and time on the message line (see Figure 4-4).
• END - Contrary to the [START] key , this feature key
automatically moves the cursor to the end of the page and
displays the end date and time on the message line.
• YMAX - This feature key displays the Y axis maximum (full
scale) chosen when setting up the graph (as described on the
previous page). The TransPort displays the Y axis maximum
on the message line.
• T INC - This feature key displays the time increment chosen
when setting up the graph (as described in the previous
section). The TransPort displays the time increment on the
message line.
• EXIT - This feature key lets you exit the Graph Format and
return to the default Big Format.
Note: To reenter the graph format on exiting, press
[DISP],[GRAPH] and [EXIT] to return to the former
graph.

Displaying Data 4-7


December 2003

Log Format
The Log Format enables you to display logged data graphically or
numerically. The TransPort displays all of the data in the log file;
however, because of the limited space on the screen, the
TransPort cannot display all data on the screen simultaneously.
Therefore, you must use the feature key options to view the
remaining data.

Note: Before viewing a log, you must create a log. This process
is described in Chapter 6, Logging Data.

Use the appropriate section below to set up and use the graph or
numeric format to display logs.

Displaying Logs in the Numeric Format


1. Press the [DISP] key.
2. Press [F4] to select “LOG.”
3. Use the [←] [→] keys to view all the log file names. Use the
appropriate feature key to select the desired file.
4. Press [F1] to select “NUM”.

The TransPort automatically exits the Display Menu and displays


the desired log data in numeric form. Use the following section to
view data.

4-8 Displaying Data


December 2003

Using the Numeric Log Format


Figure 4-5 below shows an example of a log displayed in the
numeric format. The screen displays the measurement values
numerically, including the time and date the measurement was
taken. Each set of measurement values is called a record. The
TransPort is capable of storing up to 120 pages of records. Each
page consists of 120 records. The last line of the screen displays
any error messages.

Record
Number
Page
Number PAGE# 1 REC #1
02:39:47 AM 1 JUN 94

-0.02 Ft/s
17934.2 GAL
15.0 GAL
E2: Soundspeed
<CURS CURS> <PAGE PAGE>
Log
Measurements Error Messages

Figure 4-5: Log Numeric Format

To view measurement values, use the [<CURS] and [CURS>]


feature keys to move from record to record. Use the [<PAGE]
and [PAGE>] feature keys to move from one page to the next.

Displaying Data 4-9


December 2003

Displaying Logs in the Graphical Plot Format


1. Press the [DISP] key.
2. Press [F4] to select “LOG.”
3. Use the [←] [→] keys to view all the log file names. Use the
appropriate feature key to select the desired file.
4. Press [F2] to select “PLOT.”
5. Enter a value for the Y (vertical) axis maximum (full scale)
for the graph, then press [ENT].
Note: Enter a Y axis value that is larger than the maximum
expected full scale.

6. Use the appropriate feature key to select either forward only


or bi-directional flow for the Y axis.

The TransPort automatically exits the Display Menu and displays


the desired log data in graph form. Use the following section to
view data.

4-10 Displaying Data


December 2003

Using the Graph Log Format


Figure 4-6 shows an example of a bidirectional log graph. The Y
axis represents the measurement value; the X axis represents
time.

Note: The X axis for Positive Only flow graphs is the bottom line
of the graph.

Status 12.5 Ft/s 09:00


Line V
Y Axis Cursor
E
L
X Axis
ST:10 NOV 92 09:34
<CURS CURS> <PAGE PAGE>

Message Line

Figure 4-6: Log Graph Format

The TransPort displays 120 data points on a page. Each data point
represents one measurement taken at the selected logging time
interval. Therefore, if you selected a 5-second increment when
setting up the log, each page would show 10 minutes of data
(5 × 120 = 600 seconds, or 10 minutes).

To view measurement values, use the [<CURS] and [CURS>]


feature keys to move the cursor left and right within the current
page. When you move the cursor, the Status Line (see Figure 4-6
above) displays the measurement value, units, and the time the
measurement was taken. To move quickly, use the [<PAGE] and
[PAGE>] feature keys to move from one page to the next.

Displaying Data 4-11


December 2003

Using the Graph Log Format (cont.)


Note: Since the time displayed on the status line will only show
whole minutes and not seconds, if you selected a time
increment less than 1 minute, the time will not change
every time you press the cursor key. For example, if you
chose a 5-second increment, you will have to press the
cursor key 12 times before the time changes.

Use the [←] [→] keys to access the other viewing options. Each
option is described below.

• START - This feature key automatically moves the cursor to


the beginning of the page. In addition, the TransPort displays
the start date and time of that page on the message line (see
Figure 4-6).
• END - Conversely, this feature key automatically moves the
cursor to the end of the page and displays the end date and time
on the message line.
• YMAX - This feature key displays the Y axis maximum (full
scale) chosen when setting up the graph (as described in the
previous section). The TransPort displays the Y axis maximum
on the message line.
• T INC - This feature key displays the time increment chosen
when setting up the log (as described in the previous section).
The TransPort displays the time increment on the message
line.
• EXIT - This feature key lets you exit the Log Format and
return to the default Big Format. When you exit to the Big
Format, the TransPort displays site measurements, not logged
data.
Note: To re-enter the log format on exiting, you must set up the
graph as described on page 4-10.

4-12 Displaying Data


December 2003

Displaying the Signal


The TransPort has a feature in the Display Menu that enables you
to graphically display the transducer signal. This feature aids in
troubleshooting transducer and other problems.

To display the transducer signal, do the following:

1. Press the [DISP] key.


2. Press the [←] [→] keys until “SIGNL” appears, then press
[F1].
The screen appears similar to that shown in Figure 4-7. The Y
axis represents the amplitude of the signal; the X axis represents
the time in microseconds.

Status
Line 51 36.750 us

S Cursor
Y Axis
U
P X Axis
ST:33.000 micro
<CURS CURS> <PAGE PAGE>

Message Line

Figure 4-7: Signal Format

Displaying Data 4-13


December 2003

Displaying the Signal (cont.)


To view the signal, use the [<CURS] and [CURS>] feature keys
to move the cursor left and right within the current page. Use the
[<PAGE] and [PAGE>] feature keys to move quickly from page
to page of the signal. When you move the cursor, the Status Line
(see Figure 4-7 on the previous page) displays the signal
amplitude and the time.

Use the [←] [→] keys to access the other viewing options. Each
option is described below.

• START - This feature key automatically moves the cursor to


the beginning of the page. In addition, the TransPort displays
the start date and time of that page on the message line (see
Figure 4-7).
• END - Conversely, this feature key automatically moves the
cursor to the end of the page and displays the end date and time
of that page on the message line.
• YMAX - This feature key displays the Y axis maximum,
which is 512 divisions in arbitrary units. The TransPort
displays the Y axis maximum on the message line.
• T INC - This feature key displays the time increment, which is
based on the sampling rate (frequency of the transducers). For
example, for 1 MHz transducers, it is 0.125 microseconds. The
TransPort displays the time increment on the message line.
• EXIT - This feature key lets you exit the Signal Format and
return to the default Big Format. When you exit to the Big
Format, the TransPort displays site measurements, not the
signal.

4-14 Displaying Data


December 2003

Displaying the Signal (cont.)


When displaying the signal, the TransPort can display the
following :

• Upstream signal (Sup)

• Downstream signal (Sdown)

• Upstream Correlation (Cup)

• Downstream Correlation (Cdown)

• Cross-correlation (CC)
You can toggle between the above displays using the [1] and [2]
keys. [1] toggles up, and [2] toggles down. Additionally, [4]
vertically enlarges the signal, and [5] reverts it to the original
size. [7] horizontally compresses the display, while [8] reverts it
to the original size.

Note: To re-enter this format on exiting, you must set up the


display again as described on page 4-13.

Displaying Data 4-15


December 2003

Chapter 6

Logging Data

A powerful and flexible feature of the TransPort is data logging.


The TransPort enables you to choose from up to six sets of
parameters to log. You can also select the start time and date, end
time and date, and time interval. Logs can run one at a time or
simultaneously. Error and circular logs are also available.

Logged data is internally stored in battery backed up memory.


The TransPort stores logged data in pages, allocating 120 pages
of memory for data logging. Each page can hold up to 120
records. The TransPort assigns each page a header and uses the
header to distinguish one page from another. The header contains
the log name, start time and date, end time and date, log
parameters, and the selected time interval (these parameters are
selected in the Log Menu in the STD option). Each record
contains three parameters, as well as the log name, start and end
times, and the time interval. For example, if you chose to log
velocity, forward totals, and reverse totals every 5 minutes, at
each 5 minute interval the values for the selected parameters
represent one record.

Note: Each log uses at least one page. Pages cannot be shared
by logs.

Since a fixed amount of memory is assigned to data logging, the


frequency of the time interval, the length of the log run, and the
number of logs affect the amount of memory. For example, a log
that records every 5 seconds will use up more memory than a log
that records every 5 minutes for a given amount of time.

Logging Data 6-1


December 2003

Once you make your data logging selections, the TransPort


enables you to view the amount of memory left. You may also
stop logging or view logged data while or after data is logged as
described in Chapter 4, Displaying Data.

This section describes:

• How to enter the Log Menu.

• How to setup the data logger.

• How to view the data logger memory.

• How to stop logging.

6-2 Logging Data


December 2003

Entering the Log Menu


To access the Log Menu, press the [LOG] key. The screen should
appear similar to that shown in Figure 6-1 below. The indicator
box shows you are at the beginning of the Log Menu. Refer to
Appendix D, Menu Maps, Figure D-3 for a flow diagram of the
LOG Menu.

LOG Start

LOGGING
Standard Log
STD MEM STOP ERROR

Figure 6-1: Screen After Pressing the LOG Key

The Log Menu consists of the following options:

• STD - which enables you to enter parameters for the data


logger.
• MEM - which enables you to view how much memory is
available and how much memory is needed for the current
programmed logs.
• STOP - which enables you to stop logging data.

• ERROR - which enables you to log error data.


Use the appropriate section that follows to set up and use the data
logger.

Logging Data 6-3


December 2003

Entering Data Log Parameters


The first option in the Log Menu is STD. This option enables you
to select the log parameters such as the measurements to log, how
frequently to log them, and when to begin and end logging.

To enter STD, press [F1]. The screen should appear similar to


Figure 6-2 below. The indicator box shows that you are at the
beginning of this option.

NAME, MESSAGE, etc.


LOGGING
Standard Log

NAME

Figure 6-2: Screen After Pressing the STD Key

Once you enter this option the following prompts appear:

• Name
• Log Message
• Log Units
• Is Log Circular?
• Start Time
• Start Date
• End Time
• End Date
• Time Increment
Us the steps that follow to enter the data logger parameters.

6-4 Logging Data


December 2003

Entering Data Log Parameters (cont.)


1. Entering a Log Name
At this prompt, you may enter a new log name or choose to
overwrite an existing log.

• To set up a new log entry, use the alphanumeric keys to enter a


file name (up to five characters) and press [ENT].
• To view or alter an existing log, use the [←] [→] keys to view
all the log names and press the appropriate feature key to make
a selection.
2. Entering a Log Message
Enter a brief description (up to 21 characters) of the log. Since the
TransPort can run up to 20 logs, this message in conjunction with
the log name helps you distinguish one log from another.

3. Selecting Log Units


Use the appropriate feature key to select the measurements to log.
You can select any three measurements available on the display,
including diagnostic parameters. Use the [←] [→] keys to view
the options. At the prompt, “1st value logged,” press the
appropriate key to enter a particular measurement. Follow the
same procedure for the second and third values logged.

4. Selecting a Circular Log


The next prompt will ask “Is log circular?”

• Press [F1] to answer no, or

• Press [F2] to answer yes.

Logging Data 6-5


December 2003

Entering Data Log Parameters (cont.)


5. Entering the Log Start Time
Enter the time you want to begin logging.

• Press [F1] to accept the displayed time and proceed to Step 6.

• Press [F3] to start the log immediately and proceed to Step 7.

• To enter a new time :


a. Press [F2] to edit the start time.

b. Press the appropriate feature key to select AM or PM.

c. Use the numeric keys to enter the hour. Press [ENT].

d. Use the numeric key to enter the minutes. Press [ENT].

e. Use the numeric keys to enter the seconds.Press [ENT].

The TransPort proceeds to the next prompt.

6. Entering the Log Start Date


Enter the date you want to begin logging.

• Press [F1] to accept the displayed date.

• Press [F3] to start the log today.

• To enter a new date:


a. Press [F2] to edit the start date.
b. Use the numeric keys to enter the year. Press [ENT].
c. Use the appropriate feature key to select the desired month.
Use the [←] [→] keys to view all the options.
d. Use the numeric keys to enter the day. Press [ENT].
The TransPort proceeds to the next prompt.

6-6 Logging Data


December 2003

Entering Data Log Parameters (cont.)


7. Entering the Log End Time
Enter the time you want to end the log.

• Press [F1] to accept the current end time, and proceed to


Step 8.
Note: The log end time must exceed the start time by at least 5
minutes.If the log is circular, it will prompt you for a
duration of the log, rather than an end time.

• To enter a new end time:


a. Press [F2] to edit the end time.

b. Press the appropriate feature key to select AM or PM.

c. Use the numeric keys to enter the hour. Press [ENT].

d. Use the numeric keys to enter the minutes. Press [ENT].

e. Use the numeric keys to enter the seconds. Press [ENT].

Proceed to Step 8.

• To end the log in a specified period of time:


a. Press [F3] to select “TIMED.”

b. Press the appropriate feature key to select a log time. Use


the [←] [→] keys to view all the selections.

Proceed to Step 8 to complete entering the log parameters.

Note: The longer the log runs the more memory it uses.

Logging Data 6-7


December 2003

Entering Data Log Parameters (cont.)


8. Entering the Log End Date
The next prompt asks you to enter the date you want to end
logging.

• Press [F1] to accept the displayed date.

• Press [F3] to end the log today.

• To enter a new date:


a. Press [F2] to edit the end date.
b. Use the numeric keys to enter the year. Press [ENT].
c. Use the appropriate feature key to select the desired month.
Use the [←] [→] keys to view all the options.
d. Use the numeric keys to enter the day. Press [ENT].
The TransPort proceeds to the next prompt.

Note: The longer the log runs the more memory it uses.

9. Selecting the Time Increment


Select the time between each log update. Use the [←] [→] keys to
view the following options:
• 5 seconds
• 10 seconds
• 30 seconds
• 1 minute
• 3 minutes
• 6 minutes
• 12 minutes
• 30 minutes
• 60 minutes
Note: The more frequently you update the log, the more memory
it uses.
6-8 Logging Data
December 2003

Entering Data Log Parameters (cont.)


Once you have completed entering the log parameters, the
TransPort returns you to the beginning of the Log Menu. You
should now check if there is enough memory available to store
the parameters you desire to log as described in the following
section.

To exit, press the [EXIT] key. The “*” in the indicator box
indicates the TransPort is currently logging.

Logging Data 6-9


December 2003

Checking the Data Logger Memory


Although the TransPort has 120 pages for logger memory, it is a
good practice to check the availability of logger memory after
setting up a log to see if the amount of data you want to log
exceeds the amount of available memory. To check the memory
do the following:

1. If you have not, access the Log Menu by pressing the [LOG]
key.
2. Press [F2] to select memory.

LOG MEMORY LEFT *


LOGGING
Memory

118/120 Pages FREE


7 Pages PENDING

Figure 6-3: Viewing Data Logger Memory

The screen displays the number of pages available out of 120


pages (see Figure 6-3). In addition, the number of pages pending
is also shown. The pages pending is the amount of memory which
will be used by all programmed logs.

If the amount of memory pending exceeds the available memory,


you must either clear old logs as described in Chapter 7, Clearing
Data, or return to the previous section, Entering Data Logger
Parameters, and switch to a less frequent time increment and/or
shorten the log time.

3. When you are finished viewing, press [ENT].


The TransPort returns to the beginning of the Log Menu. To exit,
press [EXIT].

6-10 Logging Data


December 2003

Checking the Data Logger Memory (cont.)


Use the following formula to figure out how many pages a log
will use:

length of log × no. of readings/unit time = no. of records then,


no. of records ÷ 120 = no. of pages

For example, if you select a log to run for 24 hours with a time
increment of 1 minute this log will use 12 pages of memory
because:

24 × 60 = 1440 records
1440 ÷ 120 = 12 pages

To Stop Logging
To stop logging:

1. Press the [LOG] key to access the Log Menu.


2. Press [F3] to select “STOP.”
3. Use the appropriate feature key to select the name of the log.
Use the [←] [→] keys to view all the available logs.
4. At the next prompt:

• Press [F1] to continue to log and exit the Log Menu.

• Press [F2] to stop logging and exit to the Log Menu.


To exit the Log Menu, press [EXIT].

Logging Data 6-11


December 2003

Error Logging
To compile a log of up to three specified error parameters, follow
this procedure:

1. Press the [LOG] key to access the Log Menu.


2. Press [F4] to select “ERROR.”
3. Select a name for the log. Use the shift key and the numeric
keys to enter the desired name.
4. Enter the log message (if desired) to help identify the
particular log. Again, use the shift key and the numeric keys to
enter the desired message.
5. The prompt will ask for the first value logged. Use the [←]
[→] keys to scroll through the available choices, which
include all the parameters on the display (except Time) and on
the Diagnostics menu. Press the appropriate key to select the
first parameter, and then press [ENT].
6. Repeat the procedure for the second and third values logged.
7. The prompt will ask, “Is LOG Circular?” Press [F1] for no, or
[F2] for yes.
8. Enter the time you want to begin logging.
• Press [F1] to accept the displayed time.

• Press [F3] to start the log immediately.

• Follow the steps listed on page 6-6 to enter a new time.


9. Enter the date you want to begin logging.

• Press [F1] to accept the displayed date.

• Press [F3] to start the log today.

• Follow the steps listed on page 6-6 to enter a new date.


The TransPort returns to the beginning of the Log Menu. To exit,
press [EXIT].

6-12 Logging Data


December 2003

Chapter 7

Clearing Data

On the TransPort, a Clear Menu enables you to delete old logs,


site parameter files, and reset totals. To clear parameters, press
the [CLR] key. The screen appears similar to that shown in
Figure 7-1 below. The indicator box shows you are at the
beginning of the Clear Menu. Refer to Appendix D, Menu Maps,
Figure D-5 for a flow diagram of the Clear Menu.

CLEAR Start

CLEAR
Clear Total
TOTAL SITE LOG

Figure 7-1: Screen After Pressing the CLR Key

The Clear Menu has three options:

• Total

• Site

• Log
Use the appropriate section that follows to clear the desired
parameters.

Clearing Data 7-1


December 2003

!WARNING!
There is no way to retrieve files once they have
been cleared. Be sure you no longer need the
information before clearing.

Clearing Totals
To clear totals:

1. Press [F1] to choose “TOTAL.”


2. Press:
• [F1] if you do not want to clear totals.

• [F2] to clear totals.


The TransPort automatically returns to making measurements.

Clearing Site Parameter Files


To clear site parameter files:

1. Press [F2] to select “SITE.”


2. Select the site parameter file name you want to clear by
pressing the appropriate feature key. Use the [←] [→] keys to
view all the file names.
3. Press:
• [F1] if you do not want to clear the selected site parameter file.

• [F2] to clear the site parameter file.


If you have one or more sites left, the TransPort returns to the
beginning of the Clear Site option. You may now clear another
site or press the [EXIT] key to return to making measurements.

7-2 Clearing Data


December 2003

Clearing Logs
To clear logs:

1. Press [F3] to select “LOG.”


2. Select the log you want to clear by pressing the appropriate
feature key. Use the [←] [→] keys to view all the file names.
3. Press:
• [F1] if you do not want to clear the log.

• [F2] to clear the log.


If you have one or more logs left, the TransPort returns to the
beginning of the Clear Log option. You may now clear another
log or press the [EXIT] key to return to making measurements.

Clearing Data 7-3


December 2003

Chapter 8

Calibrating Analog Outputs


and Inputs

To calibrate the analog outputs and inputs, or use the optional


ultrasonic thickness gage, you must enter the Calibration Menu
by pressing the [CAL] key. When you enter the Calibration Menu
the screen appears similar to that in Figure 8-1 below. The
Calibration Menu has the three following options (refer to
Appendix D, Menu Maps, Figure D-6 for a flow diagram of the
Calibration Menu):

• A/OUT - enables you to calibrate the analog outputs.

• A/IN - enables you to calibrate the analog inputs.

• WALL - enables you to calibrate and use the optional


ultrasonic thickness gage. Refer to Chapter 9, Using the
Ultrasonic Thickness Gage.

CALIBRATION

CALIBRATE
cal analog output
A/OUT A/IN WALL

Figure 8-1: Screen After Pressing CAL Key

This chapter discusses how to calibrate the analog outputs and


inputs. Use the appropriate section that follows in order to
calibrate the desired output or input.
Calibrating Analog Outputs and Inputs 8-1
December 2003

Analog Outputs
To calibrate the TransPort 4-20 or 0-20 mA output, you need to
connect a multimeter or ammeter to the analog output connector
shown in Figure 8-2 below (refer to page 2-3 for more
information for connecting the analog output).

PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4

6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)

Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.

Figure 8-2: Analog Output Connections

The calibration procedure consists of calibrating the analog


output zero and then calibrating the full scale as described in the
following steps. The resolution of the analog outputs is 5.0 µA
(.03% full scale).

1. Press the [CAL] key to access the Calibration Menu.


2. Press [F1] to select “A/OUT”.
3. Select Output 1 or Output 2.
• Press [F1] for Output 1 or

• Press [F2] for Output 2.

8-2 Calibrating Analog Outputs and Inputs


December 2003

Analog Outputs (cont.)


4. The screen will display four choices: 4 mA, 20 mA, TEST and
EXIT. Press [F1] to select “4 mA”. You must calibrate the low
end to 4 mA regardless of the type of output you are using. (If
you are using a 0-20 mA output, the TransPort extrapolates
the 0 mA point from the 4 mA calibration.)
5. Check the mA reading on the multimeter or ammeter. It
should read close to 4 mA. If it does not, use one of the
following keys to adjust the reading to 4 mA.
• Press [F1] to adjust the reading up or

• Press [F2] to adjust the reading down.


Note: If you cannot adjust the readings close enough to 4 mA,
contact the factory.

6. When you have adjusted the reading to 4 mA, press [F3] to


select “STORE.” The prompt returns you to the main CAL
menu.
7. Press [F2] to select “20 mA.”
8. Check the mA reading on the multimeter or ammeter. It
should read close to 20 mA. If it does not, use one of the
following keys to adjust the reading to 20 mA.
• Press [F1] to adjust the reading up or

• Press [F2] to adjust the reading down.


9. When you have adjusted the reading to 20 mA, press [F3] to
select “STORE.”
10. If desired, repeat the calibration procedure for Output 2.
Note: If you cannot adjust the readings close enough to 20 mA,
contact the factory.

Calibrating Analog Outputs and Inputs 8-3


December 2003

Testing the Analog Output Linearity


If you select Test in Step 4, the PT868 automatically sets the
output to 50%. The resulting mA reading should read close to 12
mA on a 4-20 mA scale (10 mA on a 0-20 mA scale).

1. At the % FULL SCALE prompt, enter a value from 0 to 100


% and press [ENT].
2. Check the resulting mA reading again. If the reading is off, go
back and recalibrate the analog output zero and full scale. If
the linearity check remains unsatisfactory, check your
multimeter or ammeter. If your multimeter or ammeter is
working properly, contact the factory.
3. To recalibrate, press [EXIT] to return to the Output prompt.
4. Press [EXIT] twice to exit the Calibration menu.
You have completed calibrating the analog outputs. You may
now do one of the following:

• If you have finished calibrating, press [F3] and then the


[EXIT] key to exit the Calibration Menu.
• If you want to calibrate analog inputs, press [F3] and refer to
the next section for instructions.

8-4 Calibrating Analog Outputs and Inputs


December 2003

Analog Inputs
The TransPort enables you to calibrate the analog inputs using a
temperature range or a 4 to 20-mA current. To calibrate the
temperature input, you need to connect a low and high
temperature reference (or calibrated current source) to the
temperature input connector shown in Figure 8-3 below.

PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4

6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)

Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.

Figure 8-3: Analog Input Connections

The calibration procedure consists of calibrating the low and high


inputs. Use the section that follows to properly calibrate the
TransPort.

Note: The two temperature inputs may be calibrated in any


order.

Calibrating Analog Outputs and Inputs 8-5


December 2003

Low and High Calibration


Use the following steps to calibrate the inputs:

Calibrating the Low Input

1. Connect the low temperature reference (or current source) to


the temperature input (see Figure 8-3 on the previous page).
2. If you have not already, enter the Calibration Menu by
pressing the [CAL] key.
3. Press [F2] to select “A/IN.”
4. The prompt will ask you to select Input 1 or Input 2. Press
[F1] to select Input 1 or [F2] to select Input 2.
5. Depending on your calibration reference, press [F1] to select
“LOW” or [F3] to select “4mA.”
6. If you selected “LOW,” enter the low temperature reference
value (in either °F or °C depending on the units selected), then
press [ENT].
7. Press [F1] to select STORE or [F2] to select ABORT. The
prompt returns you to the start of the A/IN menu.

Calibrating the High Input

1. Connect the high temperature reference (or current source) to


the temperature input for supply (see Figure 8-3).
2. Depending on your calibration reference, press [F2] to select
“HIGH” or [F4] to select “20mA.”
3. If you selected “HIGH,” enter the high temperature reference
value (in either °F or °C depending on the units selected), then
press [ENT].
4. Press [F1] to select STORE or [F2] to select ABORT. The
prompt returns you to the start of the A/IN menu.
Note: If you cannot adjust the low and high reading, repeat the
procedures. If you still cannot successfully calibrate,
contact the factory.

8-6 Calibrating Analog Outputs and Inputs


December 2003

Low and High Calibration (cont.)


You have completed calibrating the analog inputs. You may now
do one of the following:

• If you are finished calibrating inputs/outputs, press [EXIT]


twice and the TransPort begins taking measurements.
• If you want to calibrate the analog output, press [EXIT] and
refer to page 8-2 for instructions.

To reconnect the analog outputs and inputs, refer to Chapter 2,


Initial Setup.

Calibrating Analog Outputs and Inputs 8-7


December 2003

Chapter 9

Using the Ultrasonic Thickness


Gage

The TransPort can measure thickness when equipped with the


optional ultrasonic thickness transducer (supplied separately).
The ultrasonic thickness transducer connects to the transducer
connectors. The internal thickness gage not only measures the
thickness of a pipe, but can also measure the sound speed of a
substance if the thickness is known.

The Thickness Gage is factory calibrated and programmed. You


do not need to calibrate or re-program the Thickness Gage unless
you receive new transducers or have a reason to question
readings.

Use the following section to set up the ultrasonic thickness gage.


Refer to Appendix D, Menu Maps, Figure D-7 for a flow diagram
of the Ultrasonic Thickness Gage Program Menu.

See Appendix F for the theory of operation and application notes


for the Thickness Gage.

Using the Ultrasonic Thickness Gage 9-1


December 2003

Connecting the Ultrasonic Thickness


Transducer
Plug the ultrasonic thickness transducer into the transducer
connectors located on the top of the TransPort (see Figure 9-1).
Note that the transducer cable plug must be oriented with the
center pin down.

Thickness Transducer

PWR
1 ANALOG I/O
RS232 1 7
XDCR
2 6
3 5 8
2 4

6 1

Figure 9-1: Ultrasonic Thickness Transducer


Connections

!WARNING!
When unplugging the transducer, pull on the
molded plug only. Do not pull on the cable.

9-2 Using the Ultrasonic Thickness Gage


December 2003

Measuring Pipe Thickness


The TransPort displays thickness measurements numerically.
You may also view the signal and thickness measurements
graphically.

The graph format displays the signal for as long as you hold the
transducer to the pipe. The graph format also has a special feature
that enables you to find the signal zero crossing used to calculate
the thickness. Use the following sections to make thickness
measurements.

Making Measurements
To measure the pipe wall thickness:

1. Press the [CAL] key to enter the Calibration Menu and then
press [F3] to select “WALL.” The screen should appear
similar to that shown in Figure 9-2.
2. Press [F2] to select “MAT’L.”

THICKNESS GAGE

THICKNESS inches

GRAPH MAT’L SNDSP

Figure 9-2: Ultrasonic Thickness Gage Screen

Using the Ultrasonic Thickness Gage 9-3


December 2003

Making Measurements (cont.)


3. Use the [←] [→] keys to view all the selections for pipe
material. Use the appropriate feature key to make a selection.
If your pipe material is not listed, choose the “OTHER” option
and enter the longitudinal sound speed of the pipe material.
Sound Speeds and Pipe Size Data contains a list of common
pipe materials and the corresponding longitudinal sound
speeds. If you know the length of the material you are
measuring, you can measure the sound speed with the
thickness gage as described on page 9-5.
Note: The TransPort may prompt you for additional information
depending on your selection. Use the appropriate feature
key to respond.

4. Apply couplant to the pipe at the spot where you will be


making the measurement. In general, the smoother the pipe
surface, the thinner the couplant should be applied. Rough
surfaces require a more viscous couplant such as a gel or a
grease. Special couplants are required for high temperature
applications.
5. Place the tip of the transducer on the pipe surface over the
couplant. Use moderate to firm pressure and keep the
transducer face as flat as possible. The line on the transducer
face should be positioned perpendicular to the pipe axis as
shown in Figure 9-3 below.

Transducer

Figure 9-3: Proper Alignment of Thickness Transducer


on Cylindrical Surfaces

The TransPort displays thickness readings numerically. Use the


following section to view readings graphically.

9-4 Using the Ultrasonic Thickness Gage


December 2003

Measuring the Sound Speed


The Thickness Gage is capable of measuring the sound speed of a
material if the thickness of the material is known (at a flange, for
example). Use the steps below to measure the sound speed:

1. Press the [CAL] key to enter the Calibration Menu, and then
press [F3] to select “WALL”. The screen should appear
similar to that shown in Figure 9-4.
2. Press [F3] to select “SNDSP.”

THICKNESS GAGE

THICKNESS inches

GRAPH MAT’L SNDSP

Figure 9-4: Ultrasonic Thickness Gage Screen

3. Use the numeric keys to enter the length (thickness) of the


sample material and press [ENT]. The TransPort displays the
sound speed.
4. Press [F1] to exit.

Using the Ultrasonic Thickness Gage 9-5


December 2003

Graphically Displaying Thickness Transducer Signal


To troubleshoot the unit or verify thickness readings, the
TransPort enables you to view the thickness transducer signal. To
display the thickness gage signal, press the [F1] key to select
“GRAPH.”

Note: If you are not in the Calibration Menu, press the following
keys: [CAL]; [F3] to select “WALL”; [F1] to select
“GRAPH.”

Figure 9-5 below shows an example of thickness signal. The Y


axis represents the amplitude of the signal (in arbitrary units).
The X axis represents the time expressed as samples. A sample is
taken every 31.25 nsec (32 MHz). The message line displays the
start time (in µsec) of the current page and the measured
thickness of the pipe.

Signal Amplitude Time

Status Line
-53 samp#420
Y Axis

Cursor X Axis

18.5 µsecs 1.514 in Message


<CURS CURS> <PAGE PAGE> Line

Figure 9-5: Graph Format for Thickness Measurement

9-6 Using the Ultrasonic Thickness Gage


December 2003

Graphically Displaying Thickness Transducer Signal


(cont.)
The TransPort displays 120 samples per page. Since there is a
limited amount of space to display readings, use the feature key
options to view the remaining data. The following options are
available (use the [←] [→] keys to view all the options):

• [<CURS] and [CURS>] keys - to move one sample at a time.

• [<PAGE] and [PAGE>] keys - to pan an entire page. Each


page is 3.75 msec.
• [FIND] key - moves the cursor to the zero crossing, which is
used to calculate the sample thickness.
Note: Depending on the thickness of the pipe material, you may
not get a signal on the first page. Press the [PAGE>] key
until the signal appears, or press the [FIND] key once.

Using the Ultrasonic Thickness Gage 9-7


December 2003

Calibrating the Thickness Gage


The ultrasonic thickness gage is factory calibrated; therefore, you
only need to perform calibration if you receive new transducers
or have a reason to doubt the accuracy of the readings.

To calibrate you will need:

• a test block, which is shipped with the thickness transducer (or


test block of known sound speed and length)
• ultrasonic couplant
To calibrate the thickness gage, you must enter the Calibration
Menu and then enter the appropriate data.

Entering the Calibration Menu

1. Press the [CAL] key to enter the Calibration Menu.


2. Press [F3] to select “WALL.”
3. Press the [CAL] key.

Enter Calibration Data

1. Use the numeric keys to enter either one of the test block
lengths, then press [ENT]. If you are using a GE Panametrics
supplied test block, the length is printed on the block.
2. Use the numeric keys to enter the other test block length, then
press [ENT]. If you are using a GE Panametrics supplied test
block, the length is printed on the block.
Note: To perform a one point calibration, enter the same
number for both lengths.

9-8 Using the Ultrasonic Thickness Gage


December 2003

Calibrating the Thickness Gage (cont.)


3. The TransPort displays one of the test block lengths. This is
the end you should use to calibrate first. Apply couplant to the
appropriate end of the test block and place the thickness
transducer on the block. The transducer face should be flat
against the surface of the test block.
4. The screen should display approximately the correct thickness
of the test block. Press the [F1] key to select “CAL.” The
TransPort locks in the calibration.
5. Repeat steps 3 and 4 for the other end of the test block.
6. Press [F2] (or [EXIT]) to exit.
The TransPort returns to the thickness gage display. You are now
ready to make pipe thickness measurements.

If you do not wish to make thickness measurements, press the


[EXIT] key until the TransPort returns to making flow
measurements.

Using the Ultrasonic Thickness Gage 9-9


December 2003

Programming the Ultrasonic Thickness


Gage
Once you access the Thickness Gage option, the TransPort
converts from an ultrasonic flowmeter to an ultrasonic thickness
gage. The thickness gage has a Program Menu that enables you to
view or change the following parameters:

• Low Signal Threshold

• Detection Threshold

• Transducer Delay

• Gain Level

• Signal Inversion
The thickness gage settings are entered at the factory. You should
not change them unless instructed by the factory. The only setting
you may change without affecting the thickness gage operation is
the system units.

To enter the Thickness Gage Program Menu:

1. Press the [CAL] key to enter the Calibration Menu.


2. Press [F3] to select “WALL.”
3. Press the [PROG] key.
The screen appears similar to the one shown in Figure 9-6 below.
The indicator box shows you are at the beginning of the Program
Menu for the ultrasonic thickness gage.

If you only want to change the System Units, press the [ENT] key
until the “System Units” prompt appears, then follow the
instruction in the corresponding section.

9-10 Using the Ultrasonic Thickness Gage


December 2003

Programming the Ultrasonic Thickness


Gage (cont.)

PROGRAM Start

LOW SIGNAL THRESHOLD


45

Figure 9-6: Thickness Gage Program Screen

Low Signal Threshold


This parameter sets the signal strength alarm. If the signal
strength falls below this value, a “Low Signal” message appears
on the screen. This number should be set to 45 unless otherwise
instructed by the factory. To change this number:

1. Use the numeric keys to enter the new number.


2. Press [ENT].
The TransPort proceeds to the next prompt.

Detection Threshold
This number represents the percent of peak the TransPort uses to
make measurements. The TransPort will consider anything above
the entered percentage as part of the signal. Consult the factory
before changing this number. If you are instructed to change this
number, use the steps below:

1. Use the numeric keys to enter the new number.


2. Press [ENT].
The TransPort proceeds to the next prompt.

Using the Ultrasonic Thickness Gage 9-11


December 2003

Transducer Delay
This number represents the time the ultrasonic signal takes to
travel from the TransPort to the pipe material surface. This
number should be set to 7.0 microseconds unless otherwise
instructed by the factory. To change this number:

1. Use the numeric keys to enter the new number.


2. Press [ENT].
The TransPort proceeds to the next prompt.

System Units
System Units are identical to the system units in the Flowmeter
Program Menu; however, these system units apply to the
thickness gage. This is the only parameter you should change
without consulting the factory.

To change the System Units, use one of the following keys to


respond:

• Press [F1] for English units or

• Press [F2] for Metric units.


The TransPort automatically proceeds to the next prompt.

Gain Level
The gain level is set at the factory and should not need to be reset;
however, if you are instructed to change the gain level:

• Press [F1] for Low Gain or

• Press [F2] for High Gain.

9-12 Using the Ultrasonic Thickness Gage


December 2003

Signal Inversion
This prompt enables you to invert the thickness transducer signal.
Signal inversion may be required if your thickness readings are
showing excessive jitter or for certain unusual combinations of
pipe and fluid or pipe and lining. Consult the factory before
measuring the thickness of lined pipes. Also, when measuring the
thickness of certain pipe materials (Teflon in particular), it may
be necessary to drain the pipe before measuring the pipe wall,
because certain pipe/liquid combinations muffle the ultrasonic
echo.

This option should be on unless otherwise instructed. To change


the signal inversion status:

• Press [F1] to turn the signal inversion ON or

• Press [F2] to turn the signal inversion OFF.


To exit the Thickness Gage Program Menu, press [EXIT].

Using the Ultrasonic Thickness Gage 9-13


December 2003

Chapter 10

Diagnostics and Troubleshooting

The TransPort is a reliable instrument that is easy to maintain. It


will provide accurate flow measurement readings as long as it is
operated as described in this manual. If problems do arise with
the electronics, transducers or the flowcell, the TransPort displays
an error message specifying the possible problem. The TransPort
also has a set of diagnostic parameters to help you find and
remedy the problem.

In general, troubleshooting may be necessary if the TransPort


displays an error message, the flow readings are erratic, or you
have other reasons to doubt the accuracy of readings (for
example, readings do not agree with other flow measuring
devices connected to the same process).

This section describes error messages, diagnostic parameters, and


shows you how to isolate problems to one of the following areas:

• Electronics, including programmed values

• Flowcell, which includes the pipe and fluid

• Transducers and cables.

Diagnosis and Troubleshooting 10-1


December 2003

Error Code Messages


Error Code messages appear on the screen while you are
displaying measurements. Error Codes do not appear when you
are displaying measurements in graph form, or when displaying
logged data. The Error Code messages are only general
descriptions of the possible problems. Use Table 10-1 on the next
page to isolate and remedy the problem. If you are unable to
remedy the problem, contact GE Panametrics.

Note: We suggest that, in order to isolate the indicated problem


more easily, you obtain a test flowcell. Contact GE
Panametrics.

10-2 Diagnosis and Troubleshooting


December 2003

Table 10-1: Error Messages

Error Possible
Message Problem Cause Action
E0 No error. Displays briefly None required.
after the display
of another error
message
E1 Low Signal - Broken cable. Check transducer
Poor ultra- Flowcell prob- cable. See Flowcell
sonic signal lem. Transducer Problems on page
strength. problem. Elec- 10-8 and Transducer
tronic failure. Problems on page
10-12. Check pro-
gramming and
transducer spacing.
Contact the factory
if problem persists.
E2 Sound Speed Poor flow condi- Check sound speed
Error (Sound tions. Incorrect against nominal
speed is pro- programming. sound speed. See
grammed Bad transducer Flowcell Problems
using the Pro- spacing. Mea- on page 10-8 and
gram Menu surement is very Transducer Prob-
PIPE option. different from the lems on page 10-12.
as described programmed Check programming
in Chapter 3) sound speed. and transducer spac-
ing.
E3 Velocity Programming Make sure flow rate
Range - error, poor flow is within ±12 m/s
Velocity conditions, or bad (±40 ft/s). Check
exceeds pro- transducer spac- programming and
grammed lim- ing. transducer spacing.
its. (Velocity If programmed
limit is pro- value is outside of
grammed limit, change the
using the Pro- limits as described
gram Menu in Chapter 3 on
SETUP pages 37 and 38.
option as See Flowcell Prob-
described in lems on page 10-8
Chapter 3.) and Transducer
Problems on page
10-12.

Diagnosis and Troubleshooting 10-3


December 2003

Table 10-1: Error Messages (Continued)

Error Possible
Message Problem Cause Action
E4 Signal If too high - elec- Check for source of
Quality tronic failure. If electrical interfer-
too low - flow- ence. Check elec-
cell, electrical tronics with a test
problem. flowcell. If unit still
fails to operate, con-
tact the factory
E5 Amplitude Excessive parti- See Flowcell Prob-
Error cles or bubbles lems on page 10-8.
present in fluid. A
lot of second
phase present
E6 Cycle skip, Poor flow condi- Check transducer
Acceleration tions or bad trans- spacing as pro-
ducer spacing. grammed and as set
on pipe.See Flow-
cell Problems on
page 10-8 and
Transducer Prob-
lems on page 10-12.
E7 Analog Out Under current Check that output
Error output. load is within speci-
fication <550 ohm.
E8 Temperature Supply tempera- Check cable and
Input Supply ture input out of transmitter.
range.
E9 Temperature Return tempera- Check cable and
Input Return ture input out of transmitter.
range.

10-4 Diagnosis and Troubleshooting


December 2003

Displaying Diagnostic Parameters


The TransPort provides a Diagnostic Menu to aid in
troubleshooting in the event of flowcell, transducer, or electrical
problems.

Note: The TransPort must be displaying measurements in the


Big or Dual Formats as discussed in Chapter 4,
Displaying Data, on pages 4-2 and 4-3 to view diagnostic
parameters.

You can enter the Diagnostic Menu two ways:

• Use the right arrow key until “DIAG” appears and then press
[F4] to select, or
• Press the [EXIT] key.
Use the [←] [→] keys to view all the options and then press the
appropriate feature key to make a selection. The diagnostic
parameter is displayed on the screen until you choose another
feature key option. Table 10-2 on the next page shows all the
available diagnostic parameters and ranges.

You can exit the Diagnostic Menu two ways:

• Use the [←] [→] keys until “EXIT” appears and then press
[F1] to select, or
• Press the [EXIT] key.

Diagnosis and Troubleshooting 10-5


December 2003

Table 10-2: Diagnostic Parameters

Diagnostic
Parameter Displays Good Bad
SS up Displays the signal strength for 50-80 <50
the upstream transducer.
SS do Displays the signal strength for 50-80 <50
the downstream transducer.
SNDSP Displays the measured sound Check the sound speed
speed of the fluid. of fluid in Sound
Speeds and Pipe Size
Data.
Tup Displays the upstream transit N/A N/A
time of the ultrasonic signal in
micro seconds.
Tdown Displays the downstream transit N/A N/A
time of the ultrasonic signal in
micro seconds.
DELTA Displays Delta T, or the differ- N/A Continu-
ence between the upstream and ous large
downstream transit times. fluctua-
tions of 1
micro sec-
ond or
more.
REYN# Displays the Reynolds Number. N/A N/A

K(RE) Displays the K Factor, based on N/A N/A


the Reynolds Number.
PEAK% Displays the Percent of Peak. Set N/A N/A
to -40 by default. To change see
Section 3, page 3-39.
THETA Displays the THETA 3 angle, N/A N/A
calculated from the measured
transit time and the clamp-on
parameters. THETA 3 is the
angle between the ultrasonic
beam and the normal to the pipe
wall (clamp-ons only).
Qup Displays the signal quality for ±300 or between
the upstream transducer. higher ±100
Qdown Displays the signal quality for ±300 or between
the downstream transducer. higher ±100

10-6 Diagnosis and Troubleshooting


December 2003

Table 10-2: Diagnostic Parameters (Continued)

Diagnostic
Parameter Displays Good Bad
AMPup Displays the value for the ampli- 20-28 less than 20
tude discriminator of the or greater
upstream transducer. than 28.
AMPdn Displays the value for the ampli- 20-28 less than 20
tude discriminator of the down- fluctua- or greater
stream transducer. tions than 28
fluctuations
P#up Displays signal peaks for the 100- <100 >900
upstream transducer. 900
P#dn Displays signal peaks for the 100- <100 >900
downstream transducer. 900
NFup Displays the normalization factor 0.85 - <0.85
for the upstream transducer. 1.0
NFdn Displays the normalization factor 0.85 - <0.85
for the downstream transducer. 1.0
Cxdcr Displays the velocity of sound in N/A N/A
the transducer (clamp-on only).
TEMPs Displays the temperature for the N/A N/A
supply input (energy measure-
ment).
TEMPr Displays the temperature for the N/A N/A
return input (energy measure-
ment).
Ts - Tr Displays the difference between N/A N/A
the temperature for the supply
input and the temperature for the
return input (energy measure-
ment).
DENSs Displays the density for the sup- N/A N/A
ply input. (Energy measure-
ment.)
DENSr Displays the density for the N/A N/A
return input. (Energy measure-
ment.)
DELTh Displays the delta enthalpy, or N/A N/A
difference between the supply
and return enthalpy (enthalpy is a
measure of energy contained in
the fluid.) (Energy measure-
ment.)
Diagnosis and Troubleshooting 10-7
December 2003

Flowcell Problems
Flowcell problems fall into two categories: fluid problems and
pipe problems. Read the following sections carefully to determine
if such problems exist.

Fluid Problems
Most fluid-related problems can be solved by proper design of the
flowmeter installation and the proper choice of transducer
frequency. Contact GE Panametrics if you cannot solve a fluid-
related problem.

Certain fluid properties may prevent proper flow measurement.


Some fluid properties that cause problems are listed below.

1. THE FLUID MUST BE HOMOGENOUS, SINGLE PHASE,


RELATIVELY CLEAN, and FLOWING STEADILY. Solid
particles and gas bubbles absorb and disperse ultrasound.
Although, in some cases, solids and gases have little effect on
the operation of the TransPort, excessive amounts will prevent
ultrasound transmission through the fluid and interfere with
proper flow measurement. Temperature gradients may also
cause a problem.
2. THE FLUID MUST NOT CAVITATE NEAR THE
FLOWCELL. Fluids with a high vapor pressure may cavitate
near or in the flowcell. This causes problems resulting from
gas bubbles in the fluid. Cavitation can usually be controlled
through proper installation design.
3. THE FLUID MUST NOT ATTENUATE ULTRASOUND
EXCESSIVELY. Some fluids, particularly those that are very
viscous, absorb ultrasound energy. In these cases an “E1” will
display on the screen to indicate that the ultrasonic signal is
not of sufficient strength for reliable measurements.

10-8 Diagnosis and Troubleshooting


December 2003

Fluid Problems (cont.)


4. THE FLUID SOUND SPEED MUST NOT VARY
EXCESSIVELY. The TransPort will tolerate relatively wide,
but slow, changes in fluid sound speed due to changes in fluid
composition and temperature. However, if you are measuring
a fluid that is considerably different from the fluid
programmed into the TransPort, you may have to adjust the
meter for the new fluid. Refer to Chapter 3, page 3-10,
Entering Pipe Parameters.

Diagnosis and Troubleshooting 10-9


December 2003

Pipe Problems
Improper pipe conditions and/or flowcell installation can cause
problems with measurement of the fluid flow. Check the items
below if you suspect this class of problem. Contact GE
Panametrics if you cannot solve pipe-related problems.

1. THE INSIDE OF THE PIPE OR FLOWCELL MUST BE


RELATIVELY CLEAN. Excessive build up of scale, rust, or
debris will interfere with flow measurement. Generally, a thin
coating or a solid well-adhered buildup on the pipe wall will
not cause problems. Loose scale and thick coatings (such as
tar or oil) will interfere with ultrasound transmission and may
result in incorrect or unreliable measurements.
2. THE FLOWCELL ORIENTATION MUST NOT ALLOW
SEDIMENT OR GAS ENTRAPMENT AT THE
TRANSDUCER LOCATIONS. Sediment or gas trapped in
the transducer ports for wetted transducers, or at the
transducer locations for clamp-on transducers, will interfere
with flow measurement. Realignment of the flowcell or
transducers often cures these problems. In some cases
different transducers may be used that protrude into the flow
stream.
3. THE PIPE OR FLOWCELL DIMENSIONS MUST BE
ACCURATE. The accuracy of your flow measurements will
be no better than the accuracy of your programmed pipe or
flowcell dimensions. If GE Panametrics did not supply your
flow cell, the dimensions you program must be consistent with
the required flow accuracy. Check your pipe for wall
thickness, diameter, dents, eccentricity, weld deformity, and
straightness.

10-10 Diagnosis and Troubleshooting


December 2003

Pipe Problems (cont.)


4. THE PIPE SURFACES SHOULD BE SMOOTH (FOR
CLAMP-ON). When using clamp-on transducers, both the
inside and the outside of the pipe at the transducer locations
must be smooth. If the pipe is extremely rough, the ultrasonic
signal will be scattered by the rough surface, and will not be
received by the flowmeter, preventing flow measurement.
5. THE PIPE MUST ALLOW ULTRASOUND TO PASS
THROUGH (FOR CLAMP-ON). Some pipe materials or
linings such as Fiberglass (or generic fiber reinforced pipe),
Teflon, and polyethylene, absorb ultrasound and may cause
problems in clamp-on applications. Pipes with extremely thick
walls or high OD to ID ratios may also present difficulties.

Diagnosis and Troubleshooting 10-11


December 2003

Transducer Problems
Ultrasonic transducers are rugged. However, they are subject to
physical damage due to mishandling and chemical attack. Clamp-
on transducers are also subject to installation variables such as
physical misalignment and faulty coupling to the pipe on which
they are mounted.

Because transducer problems are largely dependent on the type of


transducer used, wetted or clamp-on, the following list of
potential problems is grouped according to transducer type.
Contact GE Panametrics if you cannot solve a transducer-related
problem.

Wetted Transducer Problems


1. LEAKS
Leaks may occur around the transducer and in the fittings of the
flow cell. Repair as you would any other leak. Check the
transducer and cables for damage if the leaking fluid is corrosive.

2. CORROSION DAMAGE
Wetted transducers may be damaged by corrosive fluids if the
transducer material does not match the application. Most often,
corrosion damage occurs at the electrical connector. To check for
damage, remove the transducer from the flow cell. If the wetted
end of the transducer is rough and pitted, the transducer may have
to be replaced. GE Panametrics can supply suitable transducer
materials for most fluids. Contact GE Panametrics for
information on special transducers.

10-12 Diagnosis and Troubleshooting


December 2003

Wetted Transducer Problems (cont.)


3. INTERNAL DAMAGE
An ultrasonic transducer consists of a ceramic “crystal” bonded
to the transducer case. The bond between the crystal and the case
may be damaged by extreme mechanical shock and by
temperature extremes. The crystal itself can also be damaged by
the same conditions. The internal wiring can be corroded or
shorted if contaminants enter the transducer housing.

4. PHYSICAL DAMAGE
Transducers may be physically damaged by dropping them onto a
hard surface or striking them against another object. Usually the
connector on the transducer is the part that is damaged, as it is the
most fragile. Minor damage may be repaired by carefully bending
the connector back into shape. If the connector cannot be
repaired, replace the transducers. Note that transducers must be
replaced in pairs. Before replacement, make sure that the
transducer number in the programmed parameters is the one
engraved on the new transducers (see Chapter 3, Programming
Site Data).

Diagnosis and Troubleshooting 10-13


December 2003

Clamp-on Transducer Problems


1. POOR COUPLING TO PIPE
Clamp-on transducers must be in intimate contact with the pipe.
The pipe wall must be smooth and generally free of paint. The
couplant material must fill voids between the transducer and the
pipe, and must be firmly coupled or bonded to both the pipe and
the transducer. The pipe and transducer must be clean and dry for
permanent couplant, such as grease or epoxy, to adhere properly.
Enough pressure must be applied to the transducer by its clamp to
hold it firmly against the pipe.

2. MISALIGNMENT
The transducer transmits relatively narrow beams of ultrasound,
and therefore transducer alignment is critical to assure that the
beam can travel from one transducer to the other without undue
attenuation. Be sure to exactly follow the instructions that came
with your transducers and clamping fixtures. Also, be sure that
the transducer spacing agrees with the calculated spacing (S).

3. INTERNAL DAMAGE
Ultrasonic transducers consist of a ceramic “crystal” bonded to
the transducer case. The bond between the crystal and the case
may be damaged by extreme shock and by temperature extremes.
The crystal itself can also be damaged by the same conditions.
The internal wiring can be corroded or shorted if contaminants
enter the transducer housing.

10-14 Diagnosis and Troubleshooting


December 2003

Clamp-on Transducer Problems (cont.)


4. PHYSICAL DAMAGE
Transducers may be physically damaged by dropping them onto a
hard surface or striking them against another object. Usually the
connector on the transducer is the part that is damaged, as it is the
most fragile. Minor damage may be repaired by carefully bending
the connector back into shape. If the connector cannot be
repaired, replace the transducers. Note that transducers must be
replaced in pairs, and that after replacement the flowmeter
parameters should be checked (see Chapter 3, Programming Site
Data).

5. CYCLE SKIP CONDITION


A cycle skip is usually caused by a distorted or altered signal due
to poor couplant, bad wall, or unusual fluid disturbances. To
resolve a cycle skip, recouple both transducers with proper
couplant. Try standard CPL-1 couplant that is good to 212°F or
CPL-2 for up to 500 °F. In addition, make sure the pipe wall is
free of paint and rust.

Contact GE Panametrics if you cannot solve a transducer-related


problem.

Diagnosis and Troubleshooting 10-15


December 2003

Clamp-on Transducer Problems (cont.)


If the coupling or pipe wall are not the problem, try relocating the
transducers using the following method. However, before
beginning, make sure the transducers are not located on or near
pipe welds or seams:

• Move the upstream transducer about 1/2 inch (12.7 mm) closer
to the downstream transducer. If this resolves the problem, you
must modify the “S” dimension programmed into the
TransPort by using the following steps:
1. Press [PROG] .
2. Press [F2] to select “PIPE.”
3. Press the up arrow key [↑] until the transducer spacing
appears.
4. Use the numeric keys to enter the transducer spacing Subtract
0.5 in. (12.7 mm) from the original “S” and enter the new “S”
dimension.
5. Press [ENT].
• Move the downstream transducer about 1/2 inch (12.7 mm)
closer to the upstream transducer. If this resolves the problem
you must modify the “S” dimension programmed into the
TransPort by using the following steps:
1. Press [PROG].
2. Press [F2] to select “PIPE.”
3. Press the up arrow key [↑] until the transducer spacing
appears.
4. Use the numeric keys to enter the transducer spacing Subtract
0.5 in. (12.7 mm) from the original “S” and enter the new “S”
dimension.
5. Press [ENT] .

If these methods do not resolve the problem, contact GE


Panametrics.

10-16 Diagnosis and Troubleshooting


December 2003

Chapter 11

Specifications

This chapter contains specifications for the following:

• Overall

• Electrical

• Transducer

• Fluid Types

• Pipe Size and Materials

• Available Options

Specifications 11-1
December 2003

Overall
Flow Accuracy (% of reading):

Clamp-on Transducers: Pipe Diameter > 150 mm (6 in.)

Velocity >0.3 m/s (>1 ft/s): 2 % typical


(1% with calibration)

Velocity ≤0.3 m/s (≤1 ft/s): ±0.01 m/s


±0.03 ft/s) typical

Pipe Diameter ≤ 150 mm (6 in.)

Velocity >0.3 m/s (>1 ft/s): 2-5% typical

Velocity <0.3 m/s (<1 ft/s): ±0.05 m/s


typical (±0.15 ft/s)

Range: 0.03 to 12.2 m/s (0.1 to 40 ft/s)

Repeatability: 0.2% to 0.5% clamp-on transducers.

Note: Above specifications require a straight run of 10 pipe


diameters upstream and 5 pipe diameters downstream.

Energy Accuracy
(% of reading): The accuracy of the energy measurement
is a combination of the accuracy of the flow
and temperature measurement. Accuracy of
1% is typical for calibrated systems.

Low Voltage
Directive
Compliance: This unit complies with European Standard
EN61010.Installation Category II, Pollution
Degree II.

11-2 Specifications
December 2003

Electrical
Meter
Operating Power: 6 W, maximum.
Fuses: One 250 mA, 32V.
Two 1 A, 125V, Slo-Blo.
Internal Batteries
Size: 4 C NiCad high-energy rechargeable batteries.
Battery Life: 8-10 hours of continuous operation is typical.
The battery life will be reduced if you use the
4-20 mA output and/or loop powered
temperature inputs, or the printer output.
Recharge Time: 16-20 hours using the internal charger.
External DC Power/Charger
Voltage: 10 VDC to 28 VDC
Power: 4 Watts maximum
External AC Charger/Supply Module:
Input: 100/120 VAC or 200/260 VAC, 50/60 Hz,
5 W, maximum
Output: 12 VDC unregulated
Size/Weight
Size: 12.7 mm × 22.9 mm × 5.8 cm
(5 × 9 × 2.3 inches)
Weight: 1.0 kg (2.2 lb)
Environmental
Operating
Temperature: -10 to 50°C (14 to 122° F)
Storage
Temperature: -10 to 50 °C (-4 to 122° F)
Note: To ensure maximum battery life storage, do not exceed
35 °C (95° F) for long periods.

Specifications 11-3
December 2003

Operating Modes

Flow
Measurement: Transit-time clamp-on or wetted
transducers

Energy: Two loop-powered temperature


transmitter inputs to calculate energy flow

Input/Output

Keypad: 30-key tactile feedback membrane keypad

Display: 64 × 128 pixel LCD graphic display

Printer/Terminal: One RS232 port for printer, terminal,


or PC

Analog Output: One 4-20 mA or 0-20 mA current output


(550 Ω maximum load):Two outputs for
models with serial numbers of 1800 or
higher

Analog Input: Two 4-20 mA analog inputs with


switchable 16 V supply for loop-powered
temperature transmitters.

Acoustic: One pair of LEMO coaxial transducer


connectors. Cable length 8 m (25 ft)
standard. Up to 305 m (1000 ft) optional.

11-4 Specifications
December 2003

Operational Specifications

Site Parameter
Programming: Menu-driven operator interface using a
keypad and “soft” function keys.On-line help
functions including pipe tables. Storage for
saving parameters for up to 20 sites.

Data Logging: Memory capacity to log up to 43,200 flow


data points. Keypad programmable for log
units, update times and start and stop times.

Display Functions: Graphic displays shows flow in numeric or


graphical format. Also displays logged data.

Printer Output: Supports several thermal or impact printers.


Output data in numeric or graphical (“strip
chart”) format.

Specifications 11-5
December 2003

Transducer
Clamp-On

Standard: GE Panametrics’ clamp-on and wetted


transducers

Standard
Temperature Range: -40 to 100° C (-40 to 212° F)

Standard
Frequency: 1 MHz

Note: Transducers for wetted and special applications are


available. Flowcells are also available. Consult the
factory for details.

Optional Materials: Stainless steel, high-temperature plastics,


Hastelloy, Monel, Titanium, etc.

Optional
Temperature Range: -200 to 260° C (-328 to 500° F)

Optional
Frequencies: 500 kHz, 2 MHz, 4 MHz

Mounting: Slide track mounting fixture

Temperature Transducers

Loop-powered 3-wire platinum RTD’s; clamp-on and wetted


(thermowell) types are available.

Accuracy: 0.1° C (0.2° F), wetted RTD’s (matched pairs)

Range: -20 to 260° C (-4 to 500° F)

11-6 Specifications
December 2003

Pipe Size and Material


Clamp-On
Transducers: Materials:
All metals, most plastics; consult GE
Panametrics for concrete, wood, and composite
materials for highly corroded, or lined pipes.

Pipe Sizes:
12.7 mm to 5 m outside (OD) (1/2 to 200 in.)

Pipe Wall Thickness:


Up to 75 mm (3 in.)

Wetted
Transducers: Materials:
All metals, most plastics; consult GE
Panametrics for concrete, glass, and cement.

Pipe Sizes:
3 mm to 5 m inside diameter (ID)
(0.125 to 200 in.).

Specifications 11-7
December 2003

Available Options
Thickness Gage

Standard
Transducer: GE Panametrics dual element transducer

Pipe Wall
Thickness Range: 1.3 to 76.2 mm (0.05 to 3.0 in.)

Pipe Materials: Most standard metal and plastic pipe


materials

Accuracy: 1% typical or ±0.05 mm (±0.002 in.)

Display
Resolution: 0.01 mm (0.001 in.)

Thermal
Exposure: Continuous operation to 37°C (100°F).
Intermittent operation to 260° C (500° F) for 10
seconds followed by air cooling for 2 minutes.

11-8 Specifications
December 2003

Appendix A

Entering Special Transducer Pipe


Parameters

If you are using special transducers, the TransPort should be


completely programmed when you receive your unit. However, in
the unlikely event that data is lost, use this appendix to properly
program pipe parameters.

The series of prompts that appear in this menu depend on the type
of special transducers you are using: wetted or clamp-on. (Refer
to the Liquid Transducer Installation Guide (916-055) for
additional information about transducers and configurations.) The
first prompt asks you to enter the transducer number. Since
special transducers do not have a number engraved on the head
(like standard transducers), you must specify it as a special and
then assign it a number between 91 and 99. Refer to Appendix D,
Menu Maps, Figure D-1D for a flow diagram of the PIPE option.

Before beginning this section, you should have entered the proper
system parameters in the SYSTeM option as described in Chapter
3, Programming Site Data.

To enter the Pipe Menu, press [F2]. The screen appears similar to
Figure A-1. The indicator box shows that you are at the beginning
of the PIPE option.

Note: If you are in RUN, press [PROG] and then [F2].

Entering Special Transducer Pipe Parameters A-1


December 2003

PROGRAM
Pipe parameters

TRANSDUCER NUMBER
91

Figure A-1: Screen After Pressing PIPE Key

1. Entering the Transducer Number

Enter the transducer number. Because you are using a special


transducer, do the following:

1. Press [F1] to tell the TransPort you are using a special


transducer.
2. Enter a number. The TransPort allows you to use more than
one set of special transducers, therefore, assign a number from
91-99.
3. Press [ENT].
2. Selecting the Wedge Type

The next prompt asks you to select the wedge type. The TransPort
gives you three choices: Rayleigh wave, Shear wave, or wetted
transducers. Use the appropriate function key to make your
choice.

Depending on the type of transducers you are using, do one of the


following:

• If you are using Rayleigh or Shear wave clamp-on transducers,


follow Steps 3C through 15C on pages A-3 to A-11.
• If you are using wetted transducers, follow Steps 3W through
11W on pages A-12 to A-17.
A-2 Entering Special Transducer Pipe Parameters
December 2003

Entering Parameters for Clamp-On Transducers


If you are using Rayleigh or Shear wave clamp-on transducers,
you will get the following prompts:
• Frequency
• Tw (time delay)
• Wedge Angle
• Wedge Sound Speed
• Pipe Material
• Pipe Sound Speed
• Pipe O.D. (pipe outside diameter)
• Pipe Wall Thickness
• Lining (material and thickness)
• Tracking Windows
• Fluid Type
• Reynolds Correction Factor
• Calibration Factor
• Number of Traverses
• Transducer Spacing
Some of the above parameters are supplied by GE Panametrics on
a sheet of paper inside the transducer case. Refer to this sheet
when instructed.
3C. Entering the Frequency
Enter the transducer frequency. The TransPort needs to know the
frequency in order to transmit a voltage at a rate to which the
transducer can respond.
Use the appropriate feature key to select one of the following
choices:
• 500 k
• 1 MHz
• 2 MHz
• 4 MHz
Entering Special Transducer Pipe Parameters A-3
December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
4C. Entering the Time Delay

Tw, the time delay, is actually the time the transducer signal
spends travelling through the transducer and cable. This time
must be taken into consideration since the TransPort calculates
the flow rate by subtracting the time of the upstream and
downstream signals. Therefore, the time delay must be subtracted
out for an accurate measurement.

Use the numeric keys to enter the GE Panametrics supplied time


delay (in microseconds) and press [ENT].

5C. Entering the Transducer Wedge Angle

The wedge angle for clamp-ons is the next prompt. The angle of
the ultrasonic transmission must be taken into account when
calculating the flow rate.

Use the numeric keys to enter the GE Panametrics supplied


transducer wedge angle (in degrees) and press [ENT].

6C. Entering the Transducer Wedge Sound Speed

In addition to the angle, clamp-on transducers require that you


enter the sound speed of the wedge.

Use the numeric keys to enter the GE Panametrics supplied


wedge sound speed (in ft/sec or m/sec) and press [ENT].

A-4 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
7C. Entering the Pipe Material

Enter the pipe material. Since clamp-on transducers send their


ultrasonic signals through the pipe wall, the sound speed of the
pipe material must be factored in to obtain an accurate flow
measurement. Clamp-on transducers are applicable on a variety
of pipe materials, only a few of which are among the options for
this prompt. If your pipe material is not among the options, select
“OTHER” and enter the sound speed of your pipe material from
the tables in Sound Speeds and Pipe Size Data (914-004).

Use the following steps to enter the pipe material:

1. Use the [←] [→] keys to view all the pipe material categories.
See Table A-1 for the available categories.
2. Press the appropriate feature key to choose the desired
category.
3. Depending on the pipe material choice, the TransPort asks you
to choose a specific material. Use the arrow keys to view all
the pipe materials. See Table A-1 for available options.
Note: If you choose brass, copper, or aluminum, skip to the next
step, Entering the Outside Diameter of the Pipe.

4. Press the appropriate feature key to choose the desired


material.

Entering Special Transducer Pipe Parameters A-5


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)

Table A-1: Pipe Materials

Pipe Material Category Specific Material


Steel Carbon Steel or Stainless Steel
Iron Ductile Iron or Cast Iron
Cu - Copper None
Al - Aluminum None
Brass None
CuNi - Copper/Nickel 70% Cu 30% Ni or
90% Cu 10% Ni
Glass Pyrex, Flint, or Crown
Plastic Nylon, Polyester, PVC (CPVC),
or Acrylic
Other* Material Sound Speed

*If you select “OTHER,” the TransPort prompts you to enter the
sound speed of the pipe material.

A-6 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
8C. Entering the Outside Diameter of the Pipe

If you do not know the outside diameter (OD) of your pipe,


Sound Speeds and Pipe Size Data contains some standard pipe
sizes with their corresponding outside diameters, otherwise
measure it.

To enter the outside diameter:

1. Press the appropriate feature key to select the units.


2. Use the numeric keys to enter the outside diameter.
3. Press [ENT].
9C. Entering the Pipe Wall Thickness

If you are not sure of the pipe wall thickness, Sound Speeds and
Pipe Size Data contains some standard pipe sizes with their
corresponding wall thicknesses. Also, the pipe wall thickness can
be determined by using the optional internal ultrasonic thickness
gage as described in Chapter 9, Using the Ultrasonic Thickness
Gage.

Use the numeric keys to enter the pipe wall thickness. Notice the
units are the same as selected in the SYSTeM option. Press
[ENT].

Entering Special Transducer Pipe Parameters A-7


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
10C. Entering Pipe Lining

Clamp-on transducers can be used on pipe with a variety of pipe


linings; however, the options list only a few types. If your lining
is not among the options, select “OTHER” and enter the sound
speed of your lining material from the tables in Sound Speeds and
Pipe Size Data.

If your pipe does not have a lining, press [F1] to respond no and
the TransPort proceeds to the next prompt.

If your pipe does have a lining, use the following steps to enter
lining information:

1. Press [F2].
2. Use the appropriate feature key to choose the lining material.
Note: If you choose “OTHER,” the TransPort then asks you to
enter the lining sound speed. If you do not know the lining
sound speed, Sound Speeds and Pipe Size Data lists some
standard materials and their corresponding sound speeds.

3. Use the numeric keys to enter the lining thickness. Press


[ENT].

A-8 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
11C. Selecting Tracking Windows

The next prompt asks if you want tracking windows.

• Press [F1] for no or

• Press [F2] for yes.


12C. Entering the Fluid Type

The next prompt asks you to enter the fluid type. You may choose
one of the following:
• water
• oil
• methanol
• ethanol
• LN2
• freon
• other
If you have enabled the tracking windows, you may choose one
of the following:
• Water, 0-10° C
• Water, 0-260° C
• Oil
• Other — Enter sound speed (c3) limits
Use the [←] [→] keys to view all the available options. Then use
the appropriate function key to make a choice. Depending on the
fluid type you choose, the TransPort may ask you for additional
information such as fluid temperature or sound speed.

Entering Special Transducer Pipe Parameters A-9


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
13C. Entering the Reynolds Correction Factor
The Reynolds Correction Factor is a number based on the
viscosity and flow rate of the fluid. Generally, it should only be
enabled when using transducers mounted in a diametrical path
(such as clamp-on or tilted diameter).

If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.

• Press [F1] to disable the Reynolds Factor .

• Press [F2] to enable it. Then use the numeric keys to enter the
Kinematic Viscosity, and press [ENT].
14C. Entering the Calibration Factor

The Calibration Factor is used as a reference for the flowmeter


electronics to ensure accurate readings. Generally, if you enable
the Reynolds Correction Factor, the correction factor should be
set to 1.00. Otherwise the typical factor is between .50 and 2.00.

Use the numeric keys to enter a value and press [ENT].


15C. Entering the Number of Traverses
The next prompt asks you to enter the number of times the
ultrasonic signal will traverse the pipe (accomplished by
configuring the transducers in such a way as to bounce the signal
off the inside pipe walls, as discussed in the Transducer
Installation Guide). The number of traverses is determined by
such factors as pipe sizes, pipe wall absorption properties, and
accuracy desired.
Use the [←] [→] keys to view all the options and press the
appropriate feature key to respond.

A-10 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Clamp-On Transducers


(cont.)
16C. Display of Transducer Spacing
The next prompt shows the suggested spacing of the transducers
calculated from the information entered. Use the Liquid
Transducer Installation Guide as a guide to installing the
transducers on the pipe with the spacing dimension (S) given
here.
Set the transducers to the spacing shown at this prompt.
Note: The spacing calculated by the unit can be overwritten
(using the numeric keys) if necessary to match the actual
physical spacing of the transducers.

You have completed entering data into the PIPE option. You may
at this time do one of the following:

• Use the [↑] and [↓] arrow keys to verify or change data.

• Continue to enter data in other menus as described in Chapter


3, Programming Site Data.
• Press [EXIT] to exit the Program Menu and begin taking
measurements.

If you decide to exit, you must have already programmed the


system parameters in order to make flow measurements.

Entering Special Transducer Pipe Parameters A-11


December 2003

Entering Parameters for Wetted Transducers


If you are using wetted transducers, you will see the following
prompts:

• Frequency

• Tw (time delay)

• Pipe OD (pipe outside diameter)

• Pipe Wall

• Path Length (P)

• Axial Dimension (L)

• Tracking Windows

• Fluid Type

• Reynolds Correction Factor

• Calibration Factor
3W. Entering the Frequency

Enter the transducer frequency. The TransPort needs to know the


frequency in order to transmit a voltage at a rate to which the
transducer can respond.

Use the appropriate feature key to select one of the following


choices:

• 500 k

• 1 MHz

• 2 MHz

• 4 MHz

A-12 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Wetted Transducers (cont.)


4W. Entering the Time Delay

Tw, the time delay, is actually the time the transducer signal
spends travelling through the transducer and cable. This time
must be taken into consideration since the TransPort calculates
the flow rate by subtracting the time of the upstream and
downstream signals. Therefore, the time delay must be subtracted
out for an accurate measurement.

Use the numeric keys to enter the time delay (in microseconds).
The time delay is supplied by GE Panametrics on a sheet of paper
inside the transducer case. Press [ENT].

5W. Entering the Outside Diameter of the Pipe

If you do not know the outside diameter of your pipe, you can
measure it, or Sound Speeds and Pipe Size Data contains some
standard pipe sizes with their corresponding outside diameters.

To enter the outside diameter:

1. Press the appropriate feature key to select the units.


2. Use the numeric keys to enter the outside diameter. Press
[ENT].

Entering Special Transducer Pipe Parameters A-13


December 2003

Entering Parameters for Wetted Transducers (cont.)


6W. Entering the Pipe Wall Thickness

If you are not sure of the pipe wall thickness, Sound Speeds and
Pipe Size Data contains some standard pipe sizes with their
corresponding wall thicknesses. Also, the pipe wall thickness can
be determined by using the optional internal ultrasonic thickness
gage as described in Chapter 9, Using the Ultrasonic Thickness
Gage.

Use the numeric keys to enter the pipe wall thickness. Press
[ENT].

7W. Entering the Path Length (P)

GE Panametrics has calculated the path length (P) of the


ultrasonic signal based on the transducer configuration for your
particular application. Find the path length on the flowcell or on
other supplied documentation.

1. Press the appropriate feature key to select the desired units.


2. Use the numeric keys to enter the path length. Press [ENT].
Note: If the path length is not supplied, refer to Appendix B to
measure the path length.

A-14 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Wetted Transducers (cont.)


8W. Enter the Axial Length (L)

GE Panametrics has calculated the axial length (L) of the


ultrasonic signal based on the transducer configuration for your
particular application. Find the axial dimension on the flowcell or
from other supplied documentation.

1. Press the appropriate feature key to select the desired units.


2. Use the numeric keys to enter the axial length. Press [ENT].
Note: If the axial length is not supplied, refer to Appendix B to
measure the axial length.

9W. Selecting Tracking Windows

If you want tracking windows:

• Press [F1] for no or

• Press [F2] for yes.


10W. Entering the Fluid Type

Enter the fluid type. You may choose one of the following:

• water

• oil

• methanol

• ethanol

• LN2

• freon

• other

Entering Special Transducer Pipe Parameters A-15


December 2003

Entering Parameters for Wetted Transducers (cont.)


If you have enabled the tracking windows,you may choose one of
the following:
• Water, 0-100° C

• Water, 0-260° C

• Oil

• Other — Enter sound speed (c3) limits


Use the [←] [→] keys to view all the available options. Then use
the appropriate feature key to make a choice. Depending on the
fluid type you choose, the TransPort may ask you for additional
information such as fluid temperature or sound speed.

11W. Entering the Reynolds Correction Factor

The Reynolds Correction Factor is a number based on the


viscosity of the fluid. Generally, it should only be enabled when
using transducers mounted in a diametrical path (such as clamp-
on or tilted diameter).

If you enable the Reynolds Correction Factor, you will also need
to enter the Kinematic Viscosity of the fluid (units are in ft2/sec or
m2/sec depending on the units selected). Refer to Sound Speeds
and Pipe Size Data for the Kinematic Viscosity of your fluid.

• Press [F1] to disable the Reynolds Factor.

• Press [F2] to enable it. Then use the numeric keys to enter the
Kinematic Viscosity, and press [ENT].
12W. Entering the Calibration Factor

The Calibration Factor is used as a reference for the flowmeter


electronics to ensure accurate readings. Generally, if you enable
the Reynolds Correction Factor, the correction factor should be
set to 1.00. Otherwise the typical factor is between .50 and 2.00.
Use the numeric keys to enter a value and press [ENT].

A-16 Entering Special Transducer Pipe Parameters


December 2003

Entering Parameters for Wetted Transducers (cont.)


You have completed entering data into the PIPE option. You may
at this time do one of the following:

• Use the [↑] and [↓] arrow keys to verify or change data.

• Continue to enter data in other menus as described in Chapter


3, Programming Site Data.
• Press [EXIT] to exit the Program Menu and begin taking
measurements.

If you decide to exit, you must have already programmed the


system parameters in order to make flow measurements.

Entering Special Transducer Pipe Parameters A-17


December 2003

Appendix B

Calculating P and L Dimensions

If you are using wetted transducers, the TransPort requires that


you enter the path length and the axial dimension. These
dimensions are referred to as P and L. P is the transducer face to
face distance and L is the axial projection of P in the flow stream.

To determine L, physically measure the distance between the


center of the transducer ports at the inside wall as shown in
Figure B-1, if possible. If not, consult the factory.

Figure B-1: P and L Dimension

Calculating P and L Dimensions B-1


December 2003

To determine P, you need the following:

• the pipe inside diameter (ID)

• the wall thickness (WT)

• the installed pipe coupling length (CL)

• the transducer face depth (FD)

• the mounting angle (MA)


Use Figure B-2 to properly measure the coupling length.
Typically, the transducer face is positioned just outside the inside
diameter (ID) of the pipe, or slightly retracted inside the coupling.

FD

45°
MA

CL
Pipe Coupling Length
(along center, OD to face)

Figure B-2: Determining the Pipe Coupling Length

B-2 Calculating P and L Dimensions


December 2003

Use the following formula to determine the P dimension:


[ID + 2(WT)]/(cos MA) + 2(CL - FD) = P Dimension

For example, given the following:

• a stack inside diameter of 48 in.

• wall thickness of 3/8 in.

• installed coupling length of 2.0 in.

• a transducer face depth of 1.75 in.

• 45 degree mounting angle


The P dimension would be
[48 in. + 2(3/8 in.)]/(0.7071) + 2(2.0 in. - 1.75 in.) = 69.4 in.

Calculating P and L Dimensions B-3


December 2003

Appendix C
Serial Connections

The TransPort can transmit stored data and displayed readings


using the RS232 communication port. In order to enable the
TransPort to communicate properly, you must use the proper
cable. Panametrics provides the following cables which are
compatible with most computer or serial devices (see Table C-1).

Table C-1: Serial Port Cables

Cable Connector Cable Typical


Part # Description Length Device
26DLC/9F-6 “D” Type, 9 1.8 m (6 IBM or
pin female ft) 3.6 m compatible AT
contacts (12 ft) or PS2-30
optional computer
26DLC/25F-6 “D” Type, 25 1.8 m (6 PC, PC-XT,and
pin female ft) 3.6 m PS-2 type
contacts (12 ft) computers,
optional some serial
printers
26DLC/25M-6 “D” Type, 25 1.8 m (6 Other computer
male ft) 3.6 m (socket)
(12 ft) contacts and
optional serial printer
26DLC/X-12 Cable has no 3.6 m For custom do-
connector (12 ft) it-yourself
cables

Serial Connections C-1


December 2003

If you wish to construct a suitable cable, use the information in


Table C-2 to make the RS232 pin connections.

Table C-2: RS232 Connection to DCE or DTE Device

DCE Device DTE Device DTE Device


PT868 RS232 DB25 DB25 DB25
Connector Pin Connector Connector Connector
Number Pin Number Pin Number Pin Number
1 7 7 5
(RTN)- Return
2 2 3 3
(TX) - Transmit
3 3 2 2
(RX) - Receive
4 20 5 4
(DTR) - Data
Terminal Ready
5 5 20 8
(CTS) - Clear to
Send

C-2 Serial Connections


December 2003

Appendix D
Menu Maps

This appendix contains menu maps for each of the TransPort


functions, which are as follows:

• PROG - enter site location data into the Program Menu.

• PRINT - print stored and displayed data.

• LOG - log data.

• DISP - set up the screen to display measurements in text or


graph form.
• CLR - clear log, site and totals.

• CAL - calibrate the analog inputs and outputs, as well as use


the optional ultrasonic thickness gage.
Use these flow diagrams as a guide to entering each menu and
then exiting to the normal operating mode.

Menu Maps D-1


December 2003

Program Menu

ACTIV Refer to D-1A

SYSTM Refer to D-1B

PIPE Refer to D-1C


and D-1D

I/O Refer to D-1E, D-1F,


D-1G and D-1H
PROG
SAVE Refer to D-1I

RECLL Refer to D-1J

COMM Refer to D-1K

SETUP Refer to D-1L

Figure D-1: PROGRAM Menu

D-2 Menu Maps


December 2003

PROG ACTIV Trans

EXIT

Figure D-1A: ACTIV Option in the PROGRAM Menu

Menu Maps D-3


December 2003

PROG SYSTM Energy Option

Site Message

System Units

Stopwatch Totalizer

Volumetric Units

Totalizer Units

If the Energy Option


is ON
Power
If the Energy Option
is OFF
Energy (Total)

Heat or Cool Sys

Flow Measurement

Date

Time

EXIT

Figure D-1B: SYSTeM Option in the PROGRAM Menu

D-4 Menu Maps


December 2003

PROG PIPE Transducer #

If you are using


Wedge Temp Input clamp-on or
(or med + high temp) wetted
Active or Fixed

Pipe Material

Pipe O.D.

Pipe Wall
If you are using
clamp-on or
wetted
Lining

Path Length P
Lining Material
Axial Length L
Lining Thickness
Tracking Windows

Fluid Type

Reynolds Correction

If you are using


Kin. Viscosity clamp-on or
wetted
Only appears if Reynolds
Correction is enabled
Kin. Viscosity
Cal. Factor
Only appears if Reynolds
# of Traverses Correction is enabled

Transducer Spacing Calibration Factor

EXIT

Figure D-1C: PIPE Option in the PROGRAM Menu for


Standard Clamp-On and Wetted Transducers

Menu Maps D-5


December 2003

PROG PIPE Transducer #

Press [F1] to
select SPEC.
Special Transducer #

Wedge Type

Frequency

Tw
If you are using
Wedge Angle clamp-on
or wetted
Wedge Sound Speed

Pipe Material

Pipe Sound Speed

Pipe OD

Pipe Wall
If you are using
Lining clamp-on
or wetted Path Length P
Lining Material
Axial Length L
Lining Thickness

Tracking Windows

Fluid Type

Reynolds Correction

Kin. Viscosity

Wetted
Calibration Factor
If you are using
# of Traverses clamp-on

Transducer Spacing EXIT

Figure D-1D: PIPE Option in the PROGRAM Menu for


Special Clamp-on and Wetted Transducers

D-6 Menu Maps


December 2003

PROG I/O Error Handling

IN1

IN2

OUT1

OUT2

Figure D-1E: Input/Output Option in the PROGRAM


Menu

Menu Maps D-7


December 2003

PROG

I/O
Error Handling

Hold Low High

Zero Cutoff

EXIT

Figure D-1F: Error Handling in the Input/Output Option

D-8 Menu Maps


December 2003

PROG

I/O

If Energy IN1 IN2


Option Off: If Energy
If Energy Option Off: If Energy
Option On: Option On:
Temp Input Supply Temp Input Return

Fixed or Active Fixed or Active


Supply Base Return Base
Supply Full Return Full
Return Temperature
Supply Temperature
Analog Input 2
Analog Input 1
Off Other
Off Other

Input Name Input Name

Input Units Input Units

Base (4 mA) Base (4 mA)

Full (20 mA) Full (20 mA)

EXIT

Figure D-1G: Inputs in the Input/Output Option

Menu Maps D-9


December 2003

PROG

I/O

OUT1 OUT2

Off 0-20 mA 4-20 mA Off 0-20 mA 4-20 mA

Output Measurement Output Measurement

Base Base
Full Full

EXIT

Figure D-1H: Outputs in the Input/Output Option

D-10 Menu Maps


December 2003

PROG SAVE Name


Enter a new name
and press [ENT],
or
use a feature key
to select a file to
overwrite.

EXIT

Figure D-1I: SAVE Option in the PROGRAM Menu

Menu Maps D-11


December 2003

PROG RECLL Name

EXIT

Figure D-1J: RECaLL Option in the PROGRAM Menu

D-12 Menu Maps


December 2003

PROG COMM Baud Rate

UART bits

Network ID?

EXIT

Figure D-1K: COMMunication Option in the PROGRAM


Menu

Menu Maps D-13


December 2003

PROG SETUP

SIGNL AVRG DIGIT INIT


Signal Low Limit Response Time Vol. Decimal Digits
Signal High Limit Total Decimal Digits
Cor. Peak Limit
Power Decimal Digits
Soundspeed
+-Limit
Energy Decimal
Velocity Low Limit Digits

Velocity High Limit For Energy


Option
Acceleration Limit
Amp. Discrim. Low
Amp. Discrim. High
Delta T Offset

% of Peak

Transmitter Voltage
Xmit Sample Size
# Errors Allowed
Min. Peak % Limit

Max. Peak % Limit

EXIT EXIT

Figure D-1L: SETUP Option in the PROGRAM Menu

D-14 Menu Maps


December 2003

Print Menu

DATA Refer to D-2A

LOG Refer to D-2B

PROG Refer to D-2C

PRNT
STOP Refer to D-2D

PRNTR Refer to D-2E

Figure D-2: PRiNT Menu

Menu Maps D-15


December 2003

PRNT DATA Format


Num
or
Plot
Time Increment Graph Variable

Y Axis Max.

Y Range

Time Increment

The TransPort sends information to the


printer and returns to making measurements.

Figure D-2A: DATA Option in the PRiNT Menu

D-16 Menu Maps


December 2003

PRNT LOG Format

Num
or
Plot

Name Name

Y Axis Max.

Y Range

The TransPort sends the log to the printer


and returns to making measurements.

Figure D-2B: LOG Option in the PRiNT Menu

Menu Maps D-17


December 2003

PRNT PROG Name

The TransPort sends the selected site


location file to the printer and returns to
making measurements.

Figure D-2C: PROGRAM Option in the PRiNT Menu

D-18 Menu Maps


December 2003

PRNT STOP Stop Printing


No
or
Yes

The TransPort continues printing the current


file and returns to making measurements.

The TransPort stops printing the current


file and returns to making measurements.

Figure D-2D: STOP Option in the PRiNT Menu

Menu Maps D-19


December 2003

PRNT PRNTR Printer Type

The TransPort returns to making


measurements.

Figure D-2E: PRiNTeR Option in the PRiNT Menu

D-20 Menu Maps


December 2003

LOG STOP

STD MEM STOP ERROR


Name X/X Pages FREE
X Pages PENDING Name Name
Log Message Stop Logging Log Message
Press [ENT]
1st Value No 1st Value
Logged or Logged
Yes
2nd Value
Logged The TransPort 2nd Value
continues Logged
3rd Value
Logged logging.
3rd Value
Is Log Logged
Circular? The TransPort
Starttime Now stops logging the
selected file.
Start Date
Is Log
If Yes Circular?
End Time

End Date Starttime


Duration
Start Date
Time Increment

EXIT

Figure D-3: LOG Menu

Menu Maps D-21


December 2003

BIG

DUAL
Display Menu GRAPH Graph Variable

Time Increment

Y Axis Max.

Y Range
DISP

LOG Name

NUM PLOT
Y Axis Max.
Y Range

SIGNL

BACKL Backlight Timeout

The new display appears on the


TransPort screen.

Figure D-4: DISPlay Menu

D-22 Menu Maps


December 2003

CLR

TOTAL SITE LOG

Clear Total? Name Name


No
or Clear Site? Clear Log Name?
Yes
No No
or or
Yes Yes

The TransPort
The TransPort clears clears the
the totals and returns selected site.
to making The TransPort
measurements. clears the log
and returns to
making
measurements.

The TransPort returns to making


measurements. EXIT

Figure D-5: CLeaR Menu

Menu Maps D-23


December 2003

CAL

A/OUT A/IN WALL


Graph
Output 1 Output 2 Mat’l
Connect temp. Sndsp
4 mA 20 mA Test Exit input
The TransPort
Up Down displays the
Input 1 Input 2 soundspeed.
Store Abort
EXIT
Low High 4 mA 20 mA The TransPort
EXIT displays the
thickness
transducer
Low Reference signal.
Temp
High Reference EXIT
Temp
The TransPort
displays the
sample thickness.

Store Abort
EXIT
EXIT
EXIT

Figure D-6: CALibration Menu

D-24 Menu Maps


December 2003

CAL WALL PROG Low Signal Threshold

CAL Detection Threshold

Block #1 Transducer Delay


Length
System Units
CAL EXIT

The PT868
calibrates Signal Inversion
block #1.
Gain Level

Block #2
Length
EXIT

CAL EXIT
EXIT

The PT868
calibrates
block #2. EXIT

Figure D-7: Ultrasonic Thickness Gage PROG

Menu Maps D-25


December 2003

Appendix E
Temperature Transmitter
Installation

The TransPort requires a supply and return temperature input to


measure energy rate and consumption. You must connect the
temperature sensors to a 4 to 20 mA transmitter (powered by the
TransPort or externally) and then from the transmitter to the
TransPort (a special GE Panametrics cable is required to make
transmitter to TransPort connections).

GE Panametrics can supply the Resistive Temperature Device


(RTD) and a Dual Transmitter (DTR) or you may supply your
own. If you supply your own equipment, you will need to order a
special GE Panametrics cable with a LEMO connector to make
connections from the transmitter to the TransPort.

To install the RTDs, you need to do the following:

• find a suitable installation site

• mount RTDs on the pipe

• make electrical connections


Use the instructions that follow to install the RTDs.

Temperature Transmitter Installation E-1


December 2003

Guidelines for RTD Installation


You should have discussed possible installation sites with an
applications engineer or field sales person by the time you receive
the RTDs. However, you should follow these guidelines to ensure
accurate temperature measurement:

• Do not install the RTD on a pipe seam.

• Clean the pipe at the installation location.

• Do not install the RTD on the top or the bottom of the pipe.

• Apply thermal couplant to the RTD before mounting it to the


pipe.
• Insulate the pipe and RTD after installation.
If you have a GE Panametrics RTD, use the instructions in the
next section to properly mount the RTD on the pipe.

Mounting RTDs on the Pipe


GE Panametrics supplies a clamping fixture to mount the RTDs
to the pipe; however, you must assemble the clamping fixture
before you can mount the RTDs to the pipe. Use the following
instructions below to mount the RTDs.
Assembling the Clamping Fixture
The clamping fixture consists of the following parts:
• one strap (length depends on the pipe size)
• a screw buckle
• a feeder buckle
To assemble the clamping fixture:
1. Cut the strap equal to the circumference of the pipe.
2. Fold 1/2 inch of one end of the strap into a hook shape.
3. Secure the screw buckle to one end of the strap by placing the
strap through the buckle and folding the strap.
4. Crimp the strap closed to secure the screw buckle in place.
E-2 Temperature Transmitter Installation
December 2003

Assembling the Clamping Fixture (cont.)


5. Each RTD has a securing post (located on the rounded portion
of the RTD) that secures the RTD in place when it is mounted
on the pipe. Place the RTD on the strap by sliding the strap
under the securing post.
IMPORTANT: Make sure you place the RTD on the strap so
when the strap is wrapped around the pipe, the
flat surface of the RTD sits against the pipe.

6. Secure the feeder buckle to the other end of the strap by


placing the strap through the buckle and folding the strap (the
folded section should be approximately 1/2 inch).
7. Crimp the strap closed to secure the feeder buckle in place.
Repeat steps 1 through 7 for the remaining RTD and clamping
fixture. When you have completed assembly, proceed to the next
section to fasten the RTD to the pipe.

Mounting the RTD to the Pipe


Use the steps below to fasten the RTD to the pipe:

1. Prepare the pipe where you intend to place the RTD. The area
should be clean and free of loose material.
2. Apply couplant (GE Panametrics part number 401-001) to the
copper face of the RTD. Use enough couplant to cover the
face of the RTD, but not so much that the couplant oozes out
from underneath.
3. Position the RTD on the pipe and wrap the clamping fixture
around the pipe.
4. To secure the RTD, you place the feeder buckle into the screw
buckle and use a screwdriver to tighten. Turn the screw
clockwise until the strap is set securely against the RTD.
Proceed to the following section to make electrical connections.

Temperature Transmitter Installation E-3


December 2003

Making Electrical Connections


The TransPort will not accept a signal directly from the RTD;
therefore, you must have some type of 4 to 20-mA transmitter.
GE Panametrics supplies a dual transmitter (DTR) with a special
LEMO connector that attaches to the TransPort. The TransPort
supplies power to the DTR using an internal 16 V supply. If you
decide to supply your own transmitter, you can use the 16 V
supply to power your transmitter; however, you will need to order
the special LEMO connector cable to connect your transmitter to
the TransPort.

To make electrical connections, you must connect the RTD


sensor to the 4 to 20-mA transmitter, and then connect the DTR
to the TransPort. Use the following sections to make electrical
connections.

Connecting the RTD to the 4 to 20-mA Transmitter


RTDs should have two common leads and one signal lead. If you
are using a GE Panametrics RTD, the wire colors may vary;
however, two of the RTD wires will be the same color. The wires
that are the same color are the common leads and the remaining
wire is the signal lead.

If you are using your own transmitter, make the necessary


connections. If you are using the GE Panametrics DTR, connect
the RTD wires to the terminal block labeled RTD Inputs. Connect
the common and signal wires to the appropriate pins as
designated on the terminal block label.

IMPORTANT: The supply and return RTD cables must be the


same length in order to make accurate
temperature measurements.

When you have completed supply and return connections,


proceed to the next section.

E-4 Temperature Transmitter Installation


December 2003

Connecting the Transmitter to the TransPort


If you are using the GE Panametrics DTR, simply plug the
LEMO connector into the ANALOG I/O connector as shown in
Figure E-1.

PWR
XDCR 1
UP- DOWN- ANALOG I/O
STREAM STREAM RS232 1 7
2 6
3 5 8
2 4

6 1 ANALOG I/O
1. 4-20mA/0-10V
ANALOG OUT
PWR RS232 2. 16V (switched)
FLOW
1. 12VDC-28VDC 1. GND(BROWN) 3. SUPPLY TEMP
6W MAX. 2. TX(RED) 4. RETURN TEMP
2. RETURN 3. RX(ORANGE) 5. GND
4. DTR(YELLOW) 6. AOUT2
5. No Connection 7. GND
. (GREEN) 8. No Connection
6. CTS(BLUE)

Note: If your unit has a 5-pin analog I/O connector, your unit only uses pins 1-5.

Figure E-1: Connection Locations

Temperature Transmitter Installation E-5


December 2003

Connecting the Transmitter to the TransPort (cont.)


If you are using your own transmitter, you must connect the
special GE Panametrics cable to your transmitter as shown in
Table E-1.

Table E-1: Cable Connections from GE Panametrics


Cable to Customer-Supplied Transmitter

Pin Number on Wire Color on


GE Panametrics GE Panametrics
Cable Cable Description
2 Red 16 V (for
unpowered
transmitters
only)
3 White Supply
Temperature
4 Yellow Return
Temperature
5 Green Ground (for
both supply and
return)

Once you complete making the above connection, plug the


LEMO connector into the ANALOG I/O connector as shown in
Figure E-1. You have completed RTD installation.

E-6 Temperature Transmitter Installation


December 2003

Appendix F
Ultrasonic Thickness Gage
Theory of Operation

All ultrasonic thickness gaging involves timing the round trip of a


sound pulse in a test material. Because solid metal has an acoustic
impedance that differs from that of gasses, liquids, or corrosion
products such as scale or rust, the sound pulse will reflect from
the far surface of the remaining metal. The test instrument is
programmed with the velocity of sound in the test material, and
computes the wall thickness from the simple formula

Distance = Velocity × Time

Single element transducers use one element as both transmitter


and receiver. Dual element transducers incorporate separate
transmitting and receiving elements. These elements are mounted
on delay lines that are usually cut at an angle to the horizontal
plane (the roof angle), so that the transmitting and receiving beam
paths cross beneath the surface of the test piece. This crossed-
beam design of duals provides a pseudo - focussing effect that
optimizes measurement of minimum wall thickness in corrosion
applications. Duals will be more sensitive than single element
transducers to echoes from the base of pits that represent
minimum remaining wall thickness. Also, duals may often be
used more effectively on rough outside surfaces. Couplant
trapped in pockets on rough sound entry surfaces can produce
long, ringing interface echoes that interfere with the near surface
resolution of single element transducers. With a dual, the receiver
element is unlikely to pick up this false echo. Finally, duals may
be designed for high temperature measurements that would
damage single element contact transducers.

Ultrasonic Thickness Gage Theory of Operation F-1


December 2003

Factors Affecting Performance and


Accuracy
A. Surface Condition - Loose or flaking scale, rust, corrosion or
dirt on the outside surface of a test piece will interfere with the
coupling of sound energy from the transducer into the test
material. Thus, any loose debris of this sort should be cleaned
from the specimen with a wire brush or file before measurements
are attempted. Generally it is possible to make corrosion
measurements through thin layers of rust, as long as the rust is
smooth and well bonded to the metal below. Some very rough
cast or corroded surfaces may have to be filed or sanded smooth
in order to insure proper sound coupling. It may also be necessary
to remove paint if it has been applied in thick coats, or if it is
flaking off the metal. While it is often possible to make corrosion
measurements through thin coats of paint (on the order of a few
thousandths of an inch or 0.1 - 0.2mm), thick paint will attenuate
signals or possibly create false echoes, causing inaccurate
measurements.

Severe pitting on the outside surface of a pipe or tank can be a


problem. On some rough surfaces, the use of a gel or grease
rather than a liquid couplant will help transmit sound energy into
the test piece. In extreme cases it will be necessary to file or grind
the surface sufficiently flat to permit contact with the face of the
transducer. In applications where deep pitting occurs on the
outside of a pipe or tank it is usually necessary to measure
remaining metal thickness from the base of the pits to the inside
wall. There are sophisticated ultrasonic techniques utilizing
focussed immersion transducers that can measure directly from
the base of the pit to the inside wall, but this is generally not
practical for field work. The conventional technique is to measure
unpitted metal thickness ultrasonically, measure pit depth
mechanically, and subtract the pit depth from the measured wall
thickness. Alternately, one can file or grind the surface down to
the base of the pits and measure normally.

F-2 Ultrasonic Thickness Gage Theory of Operation


December 2003

Factors Affecting Performance and


Accuracy (cont.)
As with any difficult application, experimentation with actual
product samples is the best way to determine the limits of a
particular gage/transducer combination on a given surface.

B. Transducer Positioning/Alignment - For proper sound


coupling the transducer must be pressed firmly against the test
surface. On small diameter cylindrical surfaces such as pipes,
hold the transducer so that the sound barrier material visible on
the probe face is aligned perpendicular to the center axis of the
pipe. See the illustration below.

Transducer

Figure F-1: Proper Alignment of Transducers for


Cylindrical Surfaces

While firm hand pressure on the transducer is necessary for good


readings, the probe should never be scraped along or twisted
against a rough metal surface. This will scratch the face of the
transducer and eventually degrade performance. The safest
technique for moving a transducer along a rough surface is to
pick it up and reposition it for each measurement, not to slide it
along.

Ultrasonic Thickness Gage Theory of Operation F-3


December 2003

Factors Affecting Performance and


Accuracy (cont.)
Remember that an ultrasonic test measures thickness at only one
point within the beam of the transducer, and that in corrosion
situations wall thicknesses often vary considerably. Test
procedures usually call for making a number of measurements
within a defined area and establishing a minimum and/or average
thickness. Ideally, data should be taken at increments no greater
than half the diameter of the transducer, to insure that no pits or
other local variations in wall thickness are missed. It is up to the
user to define a pattern of data collection appropriate to the needs
of a given application.

It is possible that on some severely corroded or pitted materials


there will be spots where readings cannot be obtained. This can
happen when the inside surface of the material is so irregular that
the sound energy is scattered rather than being reflected back to
the transducer. The lack of a reading may also indicate a
thickness outside the range of the transducer and instrument
being used. Generally, an inability to obtain a valid thickness
reading at a particular point on a test specimen could be a sign of
a seriously degraded wall which may warrant investigation by
other means.

C. Calibration - The accuracy of measurements are only as good


as the accuracy and care with which the gage has been calibrated.
There are no internal calibration adjustments in the TransPort.
However, it is essential that the velocity and zero calibrations
described in Chapter 9, Using the Ultrasonic Thickness Gage, be
performed whenever the transducer is changed or you have a
reason to doubt the accuracy of the readings. Periodic checks
with samples of known thicknesses are recommended to verify
that the gage is operating properly.

F-4 Ultrasonic Thickness Gage Theory of Operation


December 2003

Factors Affecting Performance and


Accuracy (cont.)
D. Taper or Eccentricity - If the contact surface and the back
surface are tapered or eccentric with respect to each other, the
return echo again becomes distorted and the accuracy of
measurement is diminished.

E. Acoustic Properties of the Material - There are several


conditions found in engineering materials that can severely limit
the accuracy and thickness range that can be measured.

1. Sound Scattering
In some materials, notably certain types of cast stainless steel,
cast irons, and composites, the sound energy is scattered from
individual crystallites in the casting or from dissimilar
materials within the composite. This effect reduces the ability
to discriminate a valid return echo from the back side of the
material and limits the ability to gage the material
ultrasonically.
2. Velocity Variations
A number of materials exhibit significant variations in sound
velocity from point-to-point within the material. Certain types
of cast stainless steels and brass exhibit this effect due to a
relatively large grain size and the anisotropy of sound velocity
with respect to grain orientation. Other materials show a rapid
change in sound velocity with temperature. This is
characteristic of plastic materials where temperature must be
controlled in order to obtain maximum precision in the
measurement.
3. Sound Attenuation or Absorption
In many organic materials, such as low density plastics and
rubber, sound is attenuated very rapidly at the frequencies
used in normal ultrasonic thickness gaging. Therefore, the
maximum thickness that can be measured in these materials is
often limited by sound attenuation.

Ultrasonic Thickness Gage Theory of Operation F-5


December 2003

Appendix G
Screen and Error Messages

This appendix contains the common screen and error messages


that may appear on the TransPort screen either while the unit is
making measurements or while you are performing a task. The
table below lists the messages alphabetically. If the message
begins with a number, use the second word in the message when
looking it up. Symbols are listed first in the table in random order.

Message Description/Action
* Indicates the TransPort is logging data.
→ Indicates that there are more menu
options available. Use the [←][→] keys
to view the options.
All Logs Cleared! This message may appear while per-
hit key forming the following:
• clearing a log - there are no more logs
to delete;
• logging data - user has hit [ENT]
instead of selecting an old log, or enter-
ing a new name;
• printing a log - there are no logs to
print;
•displaying a log - there are no logs to
display.
Hit any key and the TransPort returns to
making measurements.

Screen and Error Messages G-1


December 2003

Message Description/Action
All Sites Cleared! This message may appear while per-
hit key forming the following:
•saving a new site - the user did not
enter a new name or select to overwrite
an existing site;
•recalling a site - there are no site files
to recall;
•clearing a site - there are no sites to
delete;
•printing a site - there are no sites to
print;
•displaying a site - there are no sites to
display.
Hit any key and the TransPort returns to
making measurements.
Backup Battery This message appears at power up.
FAIL This message indicates the backup bat-
tery, which stores the non-volatile
RAM, has failed. Contact the factory.
Backup Battery OK This message appears at power up. This
message indicates the backup battery,
which stores the non-volatile RAM, has
passed.
Do you want to This message appears when you try to
SAVE exit the PROGRAM Menu without sav-
ing the new site parameters. Use the
appropriate feature key to respond. If
you choose not to save the new site
parameters, the TransPort will keep the
newly entered parameters in RAM. The
new parameters will be lost the next
time you recall or change parameters.
E0: No Error This message appears on the message
line on the screen. This indicates there
is no error (may appear briefly after
another error message). See page 10-3
for more information.
G-2 Screen and Error Messages
December 2003

Message Description/Action
E1: Low Signal This message appears on the message
line on the screen. This indicates that
the ultrasonic signal is poor and
exceeds the limits programmed in the
PROGRAM Menu SETUP option.
Check the transducer as described on
page 10-12.
E2: Sound Speed This message appears on the message
Error line on the screen. This indicates that
the sound speed for your fluid exceeds
the limits programmed in the PRO-
GRAM Menu SETUP option. Refer to
Sound Speeds and Pipe Size Data to
look up the sound speed. Also, refer to
page 10-3.
E3: Velocity Range This message appears on the message
line on the screen. The velocity exceeds
the programmed limits (velocity limits
are programmed using the PROGRAM
Menu SETUP option). Refer to page
10-3.
E4: Signal Quality This message appears on the message
line on the screen. This indicates the
signal quality exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Check transducer and
couplant as described on page 10-12.
Relocate transducers of possible. Also,
refer to page 10-3 for more information.
E5: Amplitude This message appears on the message
Error line on the screen. This indicates the
amplitude exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Refer to page 10-4.

Screen and Error Messages G-3


December 2003

Message Description/Action
E6: Cycle Skip, This message appears on the message
Accel line on the screen. This indicates that
the acceleration exceeds the limits pro-
grammed in the PROGRAM Menu
SETUP option. Refer to page 10-4.
E7: Analog Out This message appears on the message
Error line on the screen. Current or voltage is
over the limit. Refer to page 10-4.
E8: TEMPerature This message appears on the message
INput SUPPLY line on the screen. Supply temperature
input is out of range. Check cable and
transmitter. Also, refer to page 10-4.
E9: TEMPerature This message appears on the message
INput RETURN line on the screen. Return temperature
input is out of range. Check cable and
transmitter. Also, refer to page 10-4.
End Time must This message appears when in the LOG
exceed Start Time Menu. Enter an end time that is at least
by 5 min. 5 minutes later than the start time.
EPROM sum = This message appears at power-up. It is
XXXX a good idea to record the EPROM sum
periodically just in case problems arise.
We recommend that you record the
EPROM sum the first time you power
up the TransPort.
FRIGID_INIT The NVR was automatically initialized
Executed due to memory fault. Consult the fac-
tory
Illegal Pipe C This message appears while in the
Enter Bulk C PROGRAM Menu PIPE option. Pipe
wall will not support Rayleigh wave
transducers. Enter the pipe sound speed.

G-4 Screen and Error Messages


December 2003

Message Description/Action
Log Active, END This message appears when in the LOG
only Menu. This indicates the Log is still
hit any key compiling data. You may only edit the
End Time
Log DONE, to This message appears when in the LOG
inspect Menu. This indicates the Log is com-
hit any key plete. Hit any key and the TransPort
displays the log on the screen.
Low Signal This message appears while using the
thickness gage. This indicates the input
device signal is poor.
NVR FAIL This message appears at power up. This
message indicates that the non-volatile
RAM has failed. Contact the factory.
NVR O.K. This message appears at power up. This
message indicates that the non-volatile
RAM has passed.
Outside limits, This messages appears when in the
value rejected. CAL Menu. This message indicates that
the calibration for the analog output is
invalid. Hit any key to clear this mes-
sage. The TransPort defaults to the last
valid calibration for the analog output.
This message also appears if you do not
have an ammeter or a multimeter con-
nected to the TransPort while trying to
calibrate the analog output
__ range is X.XX This message appears while in the
to X.XX PROGRAM Menu. This indicates the
entered number is unacceptable. Hit
any key and enter a number within
range.
S This message appears in the indicator
box. S indicates the shift key function is
activated. Press a key or the shift key
twice to deactivate the shift function.
Screen and Error Messages G-5
December 2003

Message Description/Action
S This message appears in the indicator
L
box. SL indicates the shift key function
is locked. Press the shift key to unlock.
Start This message appears in the indicator
box. This message appears frequently
when performing all tasks. Start indi-
cates that you are at the beginning of a
task menu or option.
Starting time must This message appears while in the LOG
exceed current menu STD option. This message indi-
time! cates that the programmed start time for
the log is earlier than the current time.
Enter a later time

G-6 Screen and Error Messages


December 2003

Appendix H
RTD Temperature vs. Resistance
Table

Table H-1: RTD Temperature Vs. Resistance

For European Curve, Alpha = 0.00385


1° Celsius Increments

°C Ohm Diff. °C Ohm Diff.


-200 18.49 -184 25.37 0.43
-199 18.93 0.44 -183 25.80 0.43
-198 19.36 0.43 -182 26.23 0.43
-197 19.79 0.43 -181 26.65 0.42
-196 20.22 0.43 -180 27.08 0.43
-195 20.65 0.43 -179 27.50 0.42
-194 21.08 0.43 -178 27.93 0.43
-193 21.51 0.43 -177 28.35 0.42
-192 21.94 0.43 -176 28.78 0.43
-191 22.37 0.43 -175 29.20 0.42
-190 22.80 0.43 -174 29.63 0.43
-189 23.23 0.43 -173 30.05 0.42
-188 23.66 0.43 -172 30.47 0.42
-187 24.09 0.43 -171 30.90 0.43
-186 24.52 0.43 -170 31.32 0.42
-185 24.94 0.42 -169 31.74 0.42
-168 32.16 0.42 -146 41.38 0.42
RTD Temperature vs. Resistance Table H-1
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


-167 32.59 0.42 -145 41.79 0.41
-166 33.01 0.42 -144 42.21 0.42
-165 33.43 0.42 -143 42.63 0.42
-164 33.85 0.42 -142 43.04 0.41
-163 34.27 0.42 -141 43.45 0.41
-162 34.69 0.42 -140 43.87 0.42
-161 35.11 0.42 -139 44.28 0.41
-160 35.53 0.42 -138 44.70 0.42
-159 35.95 0.42 -137 45.11 0.41
-158 36.37 0.42 -136 45.52 0.41
-157 36.79 0.42 -135 45.94 0.42
-156 37.21 0.42 -134 46.35 0.41
-155 37.63 0.42 -133 46.76 0.41
-154 38.04 0.41 -132 47.18 0.42
-153 38.46 0.42 -131 47.59 0.41
-152 38.88 0.42 -130 48.00 0.41
-151 39.30 0.42 -129 48.41 0.41
-150 39.71 0.41 -128 48.82 0.41
-149 40.13 0.42 -127 49.23 0.41
-148 40.55 0.42 -126 49.64 0.41
-147 40.96 0.41 -125 50.06 0.42
-124 50.47 0.41 -102 59.44 0.40
H-2 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


-123 50.88 0.41 -101 59.85 0.41
-122 51.29 0.41 -100 60.25 0.40
-121 51.70 0.41 -99 60.66 0.41
-120 52.11 0.41 -98 61.06 0.40
-119 52.52 0.41 -97 61.47 0.41
-118 52.92 0.40 -96 61.87 0.40
-117 53.33 0.41 -95 62.28 0.41
-116 53.74 0.41 -94 62.68 0.40
-115 54.15 0.41 -93 63.09 0.41
-114 54.56 0.41 -92 63.49 0.40
-113 54.97 0.41 -91 63.90 0.41
-112 55.38 0.41 -90 64.30 0.40
-111 55.78 0.40 -89 64.70 0.40
-110 56.19 0.41 -88 65.11 0.41
-109 56.60 0.41 -87 65.51 0.40
-108 57.00 0.40 -86 65.91 0.40
-107 57.41 0.41 -85 66.31 0.40
-106 57.82 0.41 -84 66.72 0.41
-105 58.22 0.40 -83 67.12 0.40
-104 58.63 0.41 -82 67.52 0.40
-103 59.04 0.41 -81 67.92 0.40
-80 68.33 0.41 -58 77.13 0.40
RTD Temperature vs. Resistance Table H-3
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


-79 68.73 0.40 -57 77.52 0.39
-78 69.13 0.40 -56 77.92 0.40
-77 69.53 0.40 -55 78.32 0.40
-76 69.93 0.40 -54 78.72 0.40
-75 70.33 0.40 -53 79.11 0.39
-74 70.73 0.40 -52 79.51 0.40
-73 71.13 0.40 -51 79.91 0.40
-72 71.53 0.40 -50 80.31 0.40
-71 71.93 0.40 -49 80.70 0.39
-70 72.33 0.40 -48 81.10 0.40
-69 72.73 0.40 -47 81.50 0.40
-68 73.13 0.40 -46 81.89 0.39
-67 73.53 0.40 -45 82.29 0.40
-66 73.93 0.40 -44 82.69 0.40
-65 74.33 0.40 -43 83.08 0.39
-64 74.73 0.40 -42 83.48 0.40
-63 75.13 0.40 -41 83.88 0.40
-62 75.53 0.40 -40 84.27 0.39
-61 75.93 0.40 -39 84.67 0.40
-60 76.33 0.40 -38 85.06 0.39
-59 76.73 0.40 -37 85.46 0.40
-36 85.85 0.39 -14 94.52 0.40
H-4 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


-35 86.25 0.40 -13 94.91 0.39
-34 86.64 0.39 -12 95.30 0.39
-33 87.04 0.40 -11 95.69 0.39
-32 87.43 0.39 -10 96.09 0.40
-31 87.83 0.40 -9 96.48 0.39
-30 88.22 0.39 -8 96.87 0.39
-29 88.62 0.40 -7 97.26 0.39
-28 89.01 0.39 -6 97.65 0.39
-27 89.40 0.39 -5 98.04 0.39
-26 89.80 0.40 -4 98.44 0.40
-25 90.19 0.39 -3 98.83 0.39
-24 90.59 0.40 -2 99.22 0.39
-23 90.98 0.39 -1 99.61 0.39
-22 91.37 0.39 ±0 100.00 0.39
-21 91.77 0.40 +1 100.39 0.39
-20 92.16 0.39 2 100.78 0.39
-19 92.55 0.39 3 101.17 0.39
-18 92.95 0.40 4 101.56 0.39
-17 93.34 0.39 5 101.95 0.39
-16 93.73 0.39 6 102.34 0.39
-15 94.12 0.39 7 102.73 0.39
8 103.12 0.39 30 111.67 0.39
RTD Temperature vs. Resistance Table H-5
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


9 103.51 0.39 31 112.06 0.39
10 103.90 0.39 32 112.45 0.39
11 104.29 0.39 33 112.83 0.38
12 104.68 0.39 34 113.22 0.39
13 105.07 0.39 35 113.61 0.39
14 105.46 0.39 36 113.99 0.38
15 105.85 0.39 37 114.38 0.39
16 106.24 0.39 38 114.77 0.39
17 106.63 0.39 39 115.15 0.38
18 107.02 0.39 40 115.54 0.39
19 107.40 0.38 41 115.93 0.39
20 107.79 0.39 42 116.31 0.38
21 108.18 0.39 43 116.70 0.39
22 108.57 0.39 44 117.08 0.38
23 108.96 0.39 45 117.47 0.39
24 109.35 0.39 46 117.85 0.38
25 109.73 0.38 47 118.24 0.39
26 110.12 0.39 48 118.62 0.38
27 110.51 0.39 49 119.01 0.39
28 110.90 0.39 50 119.40 0.39
29 111.28 0.38 51 119.78 0.38
52 120.16 0.38 74 128.60 0.38
H-6 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


53 120.55 0.39 75 128.98 0.38
54 120.93 0.38 76 129.37 0.39
55 121.32 0.39 77 129.75 0.38
56 121.70 0.38 78 130.13 0.38
57 122.09 0.39 79 130.51 0.38
58 122.47 0.38 80 130.89 0.38
59 122.86 0.39 81 131.27 0.38
60 123.24 0.38 82 131.66 0.39
61 123.62 0.38 83 132.04 0.38
62 124.01 0.39 84 132.42 0.38
63 124.39 0.38 85 132.80 0.38
64 124.77 0.38 86 133.18 0.38
65 125.16 0.39 87 133.56 0.38
66 125.54 0.38 88 133.94 0.38
67 125.92 0.38 89 134.32 0.38
68 126.31 0.39 90 134.70 0.38
69 126.69 0.38 91 135.08 0.38
70 127.07 0.38 92 135.46 0.38
71 127.45 0.38 93 135.84 0.38
72 127.84 0.39 94 136.22 0.38
73 128.22 0.38 95 136.60 0.38
96 136.98 0.38 118 145.31 0.38
RTD Temperature vs. Resistance Table H-7
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


97 137.36 0.38 119 145.68 0.37
98 137.74 0.38 120 146.06 0.38
99 138.12 0.38 121 146.44 0.38
100 138.50 0.38 122 146.81 0.37
101 138.88 0.38 123 147.19 0.38
102 139.26 0.38 124 147.57 0.38
103 139.64 0.38 125 147.94 0.37
104 140.02 0.38 126 148.32 0.38
105 140.39 0.37 127 148.70 0.38
106 140.77 0.38 128 149.07 0.37
107 141.15 0.38 129 149.45 0.38
108 141.53 0.38 130 149.82 0.37
109 141.91 0.38 131 150.20 0.38
110 142.29 0.38 132 150.57 0.37
111 142.66 0.37 133 150.95 0.38
112 143.04 0.38 134 151.33 0.38
113 143.42 0.38 135 151.70 0.37
114 143.80 0.38 136 152.08 0.38
115 144.17 0.37 137 152.45 0.37
116 144.55 0.38 138 152.83 0.38
117 144.93 0.38 139 153.20 0.37
140 153.58 0.38 162 161.79 0.37
H-8 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


141 153.95 0.37 163 162.16 0.37
142 154.32 0.37 164 162.53 0.37
143 154.70 0.38 165 162.90 0.37
144 155.07 0.37 166 163.27 0.37
145 155.45 0.38 167 163.65 0.38
146 155.82 0.37 168 164.02 0.37
147 156.19 0.37 169 164.39 0.37
148 156.57 0.38 170 164.76 0.37
149 156.94 0.37 171 165.13 0.37
150 157.31 0.37 172 165.50 0.37
151 157.69 0.38 173 165.87 0.37
152 158.06 0.37 174 166.24 0.37
153 158.43 0.37 175 166.61 0.37
154 158.81 0.38 176 166.98 0.37
155 159.18 0.37 177 167.35 0.37
156 159.55 0.37 178 167.72 0.37
157 159.93 0.38 179 168.09 0.37
158 160.30 0.37 180 168.46 0.37
159 160.67 0.37 181 168.83 0.37
160 161.04 0.37 182 169.20 0.37
161 161.42 0.38 183 169.57 0.37
184 169.94 0.37 206 178.04 0.36
RTD Temperature vs. Resistance Table H-9
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


185 170.31 0.37 207 178.41 0.37
186 170.68 0.37 208 178.78 0.37
187 171.05 0.37 209 179.14 0.36
188 171.42 0.37 210 179.51 0.37
189 171.79 0.37 211 179.88 0.37
190 172.16 0.37 212 180.24 0.36
191 172.53 0.37 213 180.61 0.37
192 172.90 0.37 214 180.97 0.36
193 173.26 0.36 215 181.34 0.37
194 173.63 0.37 216 181.71 0.37
195 174.00 0.37 217 182.07 0.36
196 174.37 0.37 218 182.44 0.37
197 174.74 0.37 219 182.80 0.36
198 175.10 0.36 220 183.17 0.37
199 175.47 0.37 221 183.53 0.36
200 175.84 0.37 222 183.90 0.37
201 176.21 0.37 223 184.26 0.36
202 176.57 0.36 224 184.63 0.37
203 176.94 0.37 225 184.99 0.36
204 177.31 0.37 226 185.36 0.37
205 177.68 0.37 227 185.72 0.36
228 186.09 0.37 250 194.07 0.36
H-10 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


229 186.45 0.36 251 194.44 0.37
230 186.82 0.37 252 194.80 0.36
231 187.18 0.36 253 195.16 0.36
232 187.54 0.36 254 195.52 0.36
233 187.91 0.37 255 195.88 0.36
234 188.27 0.36 256 196.24 0.36
235 188.63 0.36 257 196.60 0.36
236 189.00 0.37 258 196.96 0.36
237 189.36 0.36 259 197.33 0.37
238 189.72 0.36 260 197.69 0.36
239 190.09 0.37 261 198.05 0.36
240 190.45 0.36 262 198.41 0.36
241 190.81 0.36 263 198.77 0.36
242 191.18 0.37 264 199.13 0.36
243 191.54 0.36 265 199.49 0.36
244 191.90 0.36 266 199.85 0.36
245 192.26 0.36 267 200.21 0.36
246 192.63 0.37 268 200.57 0.36
247 192.99 0.36 269 200.93 0.36
248 193.35 0.36 270 201.29 0.36
249 193.71 0.36 271 201.65 0.36
272 202.01 0.36 294 209.88 0.36
RTD Temperature vs. Resistance Table H-11
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


273 202.36 0.35 295 210.24 0.36
274 202.72 0.36 296 210.59 0.35
275 203.08 0.36 297 210.95 0.36
276 203.44 0.36 298 211.31 0.36
277 203.80 0.36 299 211.66 0.35
278 204.16 0.36 300 212.02 0.36
279 204.52 0.36 301 212.37 0.35
280 204.88 0.36 302 212.73 0.36
281 205.23 0.35 303 213.09 0.36
282 205.59 0.36 304 213.44 0.35
283 205.95 0.36 305 213.80 0.36
284 206.31 0.36 306 214.15 0.35
285 206.67 0.36 307 214.51 0.36
286 207.02 0.35 308 214.86 0.35
287 207.38 0.36 309 215.22 0.36
288 207.74 0.36 310 215.57 0.35
289 208.10 0.36 311 215.93 0.36
290 208.45 0.35 312 216.28 0.35
291 208.81 0.36 313 216.64 0.36
292 209.17 0.36 314 216.99 0.35
293 209.52 0.35 315 217.35 0.36
316 217.70 0.35 338 225.46 0.35
H-12 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


317 218.05 0.35 339 225.81 0.35
318 218.41 0.36 340 226.17 0.36
319 218.76 0.35 341 226.52 0.35
320 219.12 0.36 342 226.87 0.35
321 219.47 0.35 343 227.22 0.35
322 219.82 0.35 344 227.57 0.35
323 220.18 0.36 345 227.92 0.35
324 220.53 0.35 346 228.27 0.35
325 220.88 0.35 347 228.62 0.35
326 221.24 0.36 348 228.97 0.35
327 221.59 0.35 349 229.32 0.35
328 221.94 0.35 350 229.67 0.35
329 222.29 0.35 351 230.02 0.35
330 222.65 0.36 352 230.37 0.35
331 223.00 0.35 353 230.72 0.35
332 223.35 0.35 354 231.07 0.35
333 223.70 0.35 355 231.42 0.35
334 224.06 0.36 356 231.77 0.35
335 224.41 0.35 357 232.12 0.35
336 224.76 0.35 358 232.47 0.35
337 225.11 0.35 359 232.82 0.35
360 233.17 0.35 382 240.82 0.35
RTD Temperature vs. Resistance Table H-13
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


361 233.52 0.35 383 241.17 0.35
362 233.87 0.35 384 241.51 0.34
363 234.22 0.35 385 241.86 0.35
364 234.56 0.34 386 242.20 0.34
365 234.91 0.35 387 242.55 0.35
366 235.26 0.35 388 242.90 0.35
367 235.61 0.35 389 243.24 0.34
368 235.96 0.35 390 243.59 0.35
369 236.91 0.35 391 243.93 0.34
370 236.65 0.34 392 244.28 0.35
371 237.00 0.35 393 244.62 0.34
372 237.35 0.35 394 244.97 0.35
373 237.70 0.35 395 245.31 0.34
374 238.04 0.34 396 245.66 0.35
375 238.39 0.35 397 246.00 0.34
376 238.74 0.35 398 246.35 0.35
377 239.09 0.35 399 246.69 0.34
378 239.43 0.34 400 247.04 0.35
379 239.78 0.35 401 247.38 0.34
380 240.13 0.35 402 247.73 0.35
381 240.47 0.34 403 248.07 0.34
404 248.41 0.34 426 255.95 0.34
H-14 RTD Temperature vs. Resistance Table
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


405 248.76 0.35 427 256.29 0.34
406 249.10 0.34 428 256.64 0.35
407 249.45 0.35 429 256.98 0.34
408 249.79 0.34 430 257.32 0.34
409 250.13 0.34 431 257.66 0.34
410 250.48 0.35 432 258.00 0.34
411 250.82 0.34 433 258.34 0.34
412 251.16 0.34 434 258.68 0.34
413 251.50 0.34 435 259.02 0.34
414 251.85 0.35 436 259.36 0.34
415 252.19 0.34 437 259.70 0.34
416 252.53 0.34 438 260.04 0.34
417 252.88 0.35 439 260.38 0.34
418 253.22 0.34 440 260.72 0.34
419 253.56 0.34 441 261.06 0.34
420 253.90 0.34 442 261.40 0.34
421 254.24 0.34 443 261.74 0.34
422 254.59 0.35 444 262.08 0.34
423 254.93 0.34 445 262.42 0.34
424 255.27 0.34 446 262.76 0.34
425 255.61 0.34 447 263.10 0.34
448 263.43 0.33 464 268.84 0.34
RTD Temperature vs. Resistance Table H-15
December 2003

Table H-1: RTD Temperature Vs. Resistance


(Continued)

For European Curve, Alpha = 0.00385

°C Ohm Diff. °C Ohm Diff.


449 263.87 0.34 465 269.18 0.34
450 264.11 0.34 466 269.51 0.33
451 264.45 0.34 467 269.85 0.34
452 264.79 0.34 468 270.19 0.34
453 265.13 0.34 469 270.52 0.33
454 265.47 0.34 470 270.86 0.34
455 265.80 0.33 471 271.20 0.34
456 266.14 0.34 472 271.53 0.33
457 266.48 0.34 473 271.87 0.34
458 266.82 0.34 474 272.20 0.33
459 267.15 0.33 475 272.54 0.34
460 267.49 0.34 476 272.88 0.34
461 267.83 0.34 477 273.21 0.33
462 268.17 0.34 478 273.55 0.34
463 268.50 0.34 479 273.88 0.33

H-16 RTD Temperature vs. Resistance Table


December 2003

Appendix I
Material Safety Data Sheet for
Couplant

Material Safety Data Sheet for Couplant I-1


December 2003

Material Safety Data Sheet


(To comply with 29 CFR 1910.1200)
Effective Date 4/1/98

Note: N/A = not applicable or not available

Section 1— Product Identification


Product Name: SOUNDSAFE®
Generic Name: Ultrasonic Couplant
Manufacturer: Sonotech, Inc.
774 Marine Dr., Bellingham, WA 98225
360-671-9121
FAX: 360-671-9024
E-mail: [email protected]
http://www.sonotech-inc.com

NFPA Hazardous Materials Identification System (est)

Health...................................0
Flammability .......................0
Reactivity ..............................0

Section 2 — Hazardous Ingredients


This material does not contain any ingredients having known
health hazards in concentrations greater than 1%.

This material does not contain any known or suspected


carcinogens.

I-2 Material Safety Data Sheet for Couplant


December 2003

Section 3 — Physical Data (nominal)


Boiling Point: >220°F
Freezing Point: <20°F
Vapor Pressure: N/A
Evaporation Rate: N/A
Solubility in Water: complete
Appearance and Odor: water white, opaque gel; bland odor
pH: 7.35 — 7.9
Acoustic Imp.: 1.726 X 106
Vapor Density: N/A
Specific Gravity: 1.05

Section 4 —Fire and Explosion Hazard Data


Flash Point: none
Upper Exposure Limit: none
Lower Exposure Limit: none
Special Fire Fighting Procedures: N/A
Extinguishing media: N/A
Unusual Fire and Explosion Hazards: none

Section 5 — Reactivity Data


Stability: stable
Conditions to Avoid: none
Incompatibility (Materials to Avoid): none known
Hazardous Polymerization: will not occur
Hazardous decomposition or Byproducts: none known

Material Safety Data Sheet for Couplant I-3


December 2003

Section 6 — Health Hazard and


First Aid Data
Routes of Entry: 1
Skin: not likely
Eyes: not normally
Ingestion: not normally
Inhalation: no

1
SOUNDSAFE® contains only food grade and cosmetic grade
ingredients.

Effects of Overexposure:
Acute: May cause temporary eye irritation.
Chronic: None expected.

First Aid Procedures:


Skin: Remove with water if desired.
Eyes: Flush with water for 15 minutes.
Ingestion: For large quantities, induce vomiting and call a
physician.
Inhalation: N/A

Section 7 —Storage and Handling


Information
Precaution to be taken in handling and storage:
Store between 20°F and 120°F. Spills are slippery and should be
cleaned up immediately.

Steps to be taken in case material is released or spilled: Pick up


excess for disposal. Clean with water.

Waste disposal method: Dispose of in accordance with federal,


state, and local regulations.

I-4 Material Safety Data Sheet for Couplant


December 2003

Section 8 — Control Measures


Respiratory Protection: not required
Ventilation: not required
Protective Gloves: on individuals demonstrating sensitivity to
SOUNDSAFE®
Eye Protection: as required by working conditions
Other Protective Equipment: not required

Material Safety Data Sheet for Couplant I-5


December 2003

Index
A
Acceleration Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
ACTIV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Adjustments
Screen Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Amplitude Discriminator
Enter High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Enter Low Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Analog Inputs
Calibrate Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Analog Output
Select Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Analog Outputs
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Print. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Arrow Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Axial Length
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

B
Batteries
Charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

1
December 2003

Index (cont.)
C
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Temperature Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Calibration Factor
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Enter for Wetted Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Checks
Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Clamp-On Transducers . . . . . . . . . . . . . . . . . . . . . . . . . 3-14, 3-15, 3-19
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Enter Parameters for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Enter Parameters for Special Types . . . . . . . . . . . . . . . . . . . . . . . A-3
Number of Traverses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Pipe Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Transducer Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Clearing Data
Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Clock
Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Communication
Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Setting Up Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Communication Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Serial Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contrast
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Correlation Peak
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41

2
December 2003

Index (cont.)
D
Date
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Decimal Digits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Description
Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1, 10-6
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Digits
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Dimensions
Calculate P and L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Display
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Dual Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

E
Electrical
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Electronics
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Energy
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Select Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Energy Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
ENT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
EXIT Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

3
December 2003

Index (cont.)
F
Feature Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Flowcell
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Fluid Problems
Flowcell Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Enter for Wetted Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
Dual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Graph. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Formats,Big
Big Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

G
Graph Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
for Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6

H
Help
On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13

I
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Input/Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Select Output Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Inputs
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

K
Keypad
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Key Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Keys
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

4
December 2003

Index (cont.)
L
L Dimension
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Limits
Signal Limits Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Lining
Enter Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Log End
Start Date. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Log Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8, 4-10
Numeric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Check Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
End Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
End Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Enter Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Log Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Log Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Start Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
Time Increment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Log Name
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Log Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Logs
Check Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Log Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Print. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
To Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

M
Memory
Check Log Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

N
Numeric Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

5
December 2003

Index (cont.)
O
On-Line Help
Getting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Outputs
Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Outside Diameter
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-22

P
P and L Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
P Dimension
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Path Length
Calculate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Pipe Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Pipe Option
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Axial Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20, 3-26
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19, 3-24
Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Pipe Lining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Pipe Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Pipe Outside Diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Transducer Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Traverses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Wedge Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Pipe Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Pipe Wall Thickness
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Select Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Turn On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Print . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Live Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Logs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
To Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6
December 2003

Index (cont.)
Problems
Flowcell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Program
Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Program Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
ACTIV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Initialize Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Input/Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Pipe Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
System Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

7
December 2003

Index (cont.)
R
Recall Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
Resetting Setup Parameters
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Response Time
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Retrieve Site Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34
RS232
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

S
Save Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Save Site Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
Screen
Adjust Contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Big Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Display Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
Display Transducer Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Displaying Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Dual Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-1
Graph Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Log Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
On-Line Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Serial Port
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Setup Menu
Signal Limits Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-40
Setup Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-39
Averaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Initializing Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Shift Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Signal
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Signal Limits Option
Acceleration Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Amplitude Discriminator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43
Correlation Peak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
High. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Sound Speed Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Velocity High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Sound Speed
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5

8
December 2003

Index (cont.)
Sound Speed Limit
Enter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Specifications
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
Overall. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Pipe Size and Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-7
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Transducer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
System
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
System Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Energy Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Heating or Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Power Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Set Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
System Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Volumetric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
System Units
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

T
Task Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Temperature
Calibrate Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Transmitter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Wedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Thickness
Connecting Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Enter Pipe Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 3-23
Measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3
Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1, 9-6
Calibrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
Connect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Measure Sound Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
Program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F-1
Time
Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Totalizer
Clear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Totalizer Units
Decimal Digits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6
Transducer Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3, 3-14
9
December 2003

Index (cont.)
Connecting Thickness Gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Display Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Enter Clamp-On Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Enter Parameters for Special Transducers . . . . . . . . . . . . . . . . . . A-1
Enter Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Enter Wetted Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
Signal High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Traverses
Enter Number of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-2, G-1

V
Velocity
Enter High Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Volume
Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Volumetric Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Select. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

W
Wall Thickness
Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Wedge Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Wetted Transducers
Axial Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Calibration Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26
Enter Parameters for . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Enter Parameters for Special Types . . . . . . . . . . . . . . . . . . . . . . A-12
Fluid Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
Pipe Wall Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Z
Zero Cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

10
DECLARATION OF
CONFORMITY

We, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland

declare under our sole responsibility that the

TransPort® PT878 Portable Ultrasonic Flowmeter


TransPort® PT878GC Clamp-On Portable Ultrasonic Flowmeter
TransPort® 2PT868 2-Channel Portable Ultrasonic Flowmeter
TransPort® PT868 Portable Ultrasonic Flowmeter
TransPort® PT868-L Portable Ultrasonic Flowmeter
TransPort® PT868-R Portable Ultrasonic Flowmeter
with TransFlection® Mode

to which this declaration relates, are in conformity with the following standards:

• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation

following the provisions of the 89/336/EEC EMC Directive.

The units listed above and any transducers supplied with them (spoolpieces are
addressed under a separate declaration of conformity) do not bear CE marking
for the Pressure Equipment Directive, as they are supplied in accordance with
Article 3, Section 3 (sound engineering practices and codes of good
workmanship) of the Pressure Equipment Directive 97/23/EC for DN<25.

Shannon - June 1, 2002


Mr. James Gibson
GENERAL MANAGER

TÜV
TÜV ESSEN
ISO 9001
U.S.

CERT-DOC Rev G5 5/28/02


DECLARATION DE
CONFORMITE

Nous, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland

déclarons sous notre propre responsabilité que les

TransPort® PT878 Portable Ultrasonic Flowmeter


TransPort® PT878GC Clamp-On Portable Ultrasonic Flowmeter
TransPort® 2PT868 2-Channel Portable Ultrasonic Flowmeter
TransPort® PT868 Portable Ultrasonic Flowmeter
TransPort® PT868-L Portable Ultrasonic Flowmeter
TransPort® PT868-R Portable Ultrasonic Flowmeter
with TransFlection® Mode

rélatif á cette déclaration, sont en conformité avec les documents suivants:

• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation

suivant les régles de la Directive de Compatibilité Electromagnétique


89/336/EEC.

Les matériels listés ci-dessus ainsi que les transducteurs pouvant être livrés
avec (les manchettes faisant l'objet d'une déclaration de conformité séparée) ne
portent pas le marquage CE de la directive des équipements sous pression, car
ils sont fournis en accord avec la directive 97/23/EC des équipements sous
pression pour les DN<25, Article 3, section 3 qui concerne les pratiques et les
codes de bonne fabrication pour l'ingénierie du son.

Shannon - June 1, 2002


Mr. James Gibson
DIRECTEUR GÉNÉRAL

TÜV
TÜV ESSEN
ISO 9001
U.S.

CERT-DOC Rev G5 5/28/02


KONFORMITÄTS-
ERKLÄRUNG

Wir, GE Panametrics
Shannon Industrial Estate
Shannon, Co. Clare
Ireland

erklären, in alleiniger Verantwortung, daß die Produkte

TransPort® PT878 Portable Ultrasonic Flowmeter


TransPort® PT878GC Clamp-On Portable Ultrasonic Flowmeter
TransPort® 2PT868 2-Channel Portable Ultrasonic Flowmeter
TransPort® PT868 Portable Ultrasonic Flowmeter
TransPort® PT868-L Portable Ultrasonic Flowmeter
TransPort® PT868-R Portable Ultrasonic Flowmeter
with TransFlection® Mode

folgende Normen erfüllen:

• EN 61326:1998, Class A, Annex C, Continuous Unmonitored Operation

gemäß den Europäischen Richtlinien, Niederspannungsrichtlinie


EMV-Richtlinie Nr.: 89/336/EG.

Die oben aufgeführten Geräte und zugehörige, mitgelieferte Schallwandler


(Messrohre werden in einer separaten Konformitätserklärung behandelt)
tragen keine CE-Kennzeichnung gemäß der Druckgeräte-Richtlinie, da sie in
Übereinstimmung mit Artikel 3, Absatz 3 (gute Ingenieurpraxis) der
Druckgeräte-Richtlinie 97/23/EG für DN<25 geliefert werden.

Shannon - June 1, 2002


Mr. James Gibson
GENERALDIREKTOR

TÜV
TÜV ESSEN
ISO 9001
U.S.

CERT-DOC Rev G5 5/28/02


WORLDWIDE
OFFICES

MAIN OFFICES: GE PANAMETRICS INTERNATIONAL OFFICES:


USA Australia Japan
GE Panametrics P.O. Box 234 2F, Sumitomo Bldg.
221 Crescent St., Suite 1 Gymea N.S.W. 2227 5-41-10, Koishikawa, Bunkyo-Ku
Waltham, MA 02453-3497 Australia Tokyo 112-0002
USA Telephone 61 (02) 9525 4055 Japan
Telephone: 781-899-2719 Fax 61 (02) 9526 2776 Telephone 81 (03) 5802-8701
Toll-Free: 800-833-9438 E-mail [email protected] Fax 81 (03) 5802-8706
Fax: 781-894-8582 E-mail [email protected]
E-mail: [email protected]
Web: www.gepower.com/panametrics Austria Korea
ISO 9001 Certified Waldgasse 39 Kwanghee Bldg., 201, 644-2
A-1100 Wien Ilwon-dong, Kangnam-Ku
Ireland Austria Seoul 135-945
GE Panametrics Telephone +43-1-602 25 34 Korea
Shannon Industrial Estate Fax +43-1-602 25 34 11 Telephone 82-2-445-9512
Shannon, Co. Clare E-mail [email protected] Fax 82-2-445-9540
Ireland E-mail [email protected]
Telephone 353-61-470200
Fax 353-61-471359 Benelux Spain
E-mail [email protected] Postbus 111 Diamante 42
ISO 9002 Certified 3870 CC Hoevelaken 28224 Pozuelo de Alarcon
The Netherlands Madrid
Telephone +31 (0) 33 253 64 44 Spain
Fax +31 (0) 33 253 72 69 Telephone 34 (91) 351.82.60
E-mail [email protected] Fax 34 (91) 351.13.70
E-mail [email protected]

France Sweden
BP 106 Box 160
11 Rue du Renard S147 23 Tumba
92253 La Garenne Colombes Cedex Sweden
France Telephone +46-(0)8-530 685 00
Telephone 33 (0) 1 47-82-42-81 Fax +46-(0)8-530 357 57
Fax 33 (0) 1 47-86-74-90 E-mail [email protected]
E-mail [email protected]

Germany Taiwan
Mess-und Pruftechnik 7th Fl 52, Sec 3 Nan-Kang Road
Robert-Bosch-Straße 20a Taipei, Taiwan
65719 Hofheim ROC
Germany Telephone 02-2788-3656
Telephone +49-6122-8090 Fax 02-2782-7369
Fax +49-6122-8147 E-mail [email protected]
E-mail [email protected]

Italy United Kingdom


Via Feltre, 19/A Unit 2, Villiers Court
20132 Milano 40 Upper Mulgrave Road
Italy Cheam
Telephone 02-2642131 Surrey SM2 7AJ
Fax 02-26414454 England
E-mail [email protected] Telephone 020-8643-5150
Fax 020-8643-4225
E-mail [email protected]

July 2003
USA
GE Panametrics
221 Crescent Street, Suite 1
Waltham, MA 02453-3497
Telephone: (781) 899-2719
Toll-free: (800) 833-9438
Fax: (781) 894-8582
E-Mail: [email protected]
Web: www.gepower.com/panametrics

Ireland
GE Panametrics
Shannon Industrial Estate
Shannon, County Clare
Ireland
Telephone: 353-61-470200
Fax: 353-61-471359
E-Mail: [email protected]

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