ABB industrial drives

Supplement
Flange mounting kit installation
List of related manuals
Drive hardware manuals and guides Code (English)
Flange mounting kit installation supplement 3AXD50000019100
Flange mounting kit quick installation guide for 3AXD50000019099
ACS880-01 and ACS580-01, ACH580-01 frames R6
to R9
ACS880-01 hardware manual 3AUA0000078093
ACS880-01 +P940 drives for cabinet installation 3AUA0000145446
supplement
ACS580-01 hardware manual 3AXD50000018826
ACS580-01 quick installation and start-up guide for 3AXD50000009286
frames R6 to R9

You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
The QR code below opens an on-line listing of the manuals applicable to the product.

ACS880-01 manuals

ACS580-01 manuals
 Supplement
Flange mounting kit installation

Table of contents

3. Mechanical installation

 2015 ABB Oy. All Rights Reserved. 3AXD50000019100 Rev A

EN
EFFECTIVE: 2015-01-20
 Table of contents 5

Table of contents
List of related manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1. Introduction to the supplement

Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purpose of the supplement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Examining the installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Additional requirements for cabinet installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Necessary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Moving the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Unpacking and examining the delivery (frames R6 to R9) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Transport package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Flange mounting kit package contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Example mounting template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Free space requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing drives above one another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4. Dimension drawings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Flange mounting kit for frame R6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6 Table of contents
 Introduction to the supplement 7

1
Introduction to the
supplement
Contents of this chapter
This chapter describes the supplement.

Applicability
This supplement applies to ACS880-01 drive flange mounting kit (option +C135) and
to ACS580-01 and ACH580-01 drive flange mounting kits.

Safety instructions
Obey the general safety instructions in the hardware manual and the task specific
instructions in this supplement.

Target audience
This supplement is intended for people who plan the installation and install the drive
with the flange mounting kit. Read the supplement before you work on the drive. You
are expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols.
The supplement is written for readers worldwide. Both SI and imperial units are
shown.

Purpose of the supplement

This supplement tells you how to install the drive mechanically onto an opening in a
mounting plate with the flange mounting kit.
8 Introduction to the supplement

Contents of the manual

The chapters of the supplement are briefly described below.
Introduction to the supplement introduces the supplement.
Hardware description describes the flange mounting kit.
Mechanical installation describes how to install the drive with the flange mounting kit
mechanically.
Dimension drawings contains dimension drawings of the flange mounting kit.

Related documents
See List of related manuals on the inside of the front cover.
 Hardware description 9

2
Hardware description
Contents of this chapter
This chapter describes the flange mounting kit.

Product overview
The flange mounting kit contains brackets for attaching the drive onto a mounting
plate so that the heat sink of the drive is in the cooling air channel and the front part
on the other side of the mounting plate.
The flange mounting kit is a plus code option (+C135) or can be ordered with these
ordering codes also as retrofit.
Frame size Ordering code
R6 3AXD50000018852
R7 3AXD50000018853
R8 3AXD50000018854
R9 3AXD50000018855

The kit parts can be attached to the drive module with no front cover (option +P940)
or to the drive with front cover but without the cable entry box. With option +C135, the
drive is always delivered without the cable entry box.
10 Hardware description

 Layout

1 2 3

4
4
1 Hood (for UL type 12)
2 Top flange bracket
5 3 Mounting plate
4 Lifting hole
6 5 Drive heat sink in the cooling
air channel
7
6 Side flange bracket
7 Drive front side
8 Bottom flange bracket

4
4

8 Flange mounted – Drive with front cover

Flange mounted – Drive module without

front cover and cable entry box
 Mechanical installation 11

3
Mechanical installation
Contents of this chapter
This chapter describes how to install the drive with the flange mounting kit
mechanically.

Safety

WARNING! For frame sizes R6 to R9: Use the lifting eyes of the drive when
you lift the drive. Do not tilt the drive. The drive is heavy and its center of
gravity is high. An overturning drive can cause physical injury.
12 Mechanical installation

Examining the installation site

Make sure that the installation site agrees with these requirements:
• The installation site has sufficient ventilation to prevent overheating of the drive.
See section Losses, cooling data and noise in the hardware manual for the
required air flow in the cooling air channel and in the front part of the drive.
• The operation conditions of the drive agree with the specifications in section
Ambient conditions in the hardware manual.
• The mounting plate is vertical, not flammable and strong enough to hold the
weight of the drive module.
• The material below the installation is not flammable.
• There is enough free space above and below the drive for cooling air flow, service
and maintenance. There is enough free space in front of the drive for operation,
service and maintenance. See section Dimensions, weights and free space
requirements in the hardware manual.

Additional requirements for cabinet installations

Make sure that the cooling air gratings of the drive will not be covered. Make sure that
the required cooling air change is achieved. In totally closed cabinet with no forced
ventilation, a fan for cycling the air inside the cabinet may be needed.

Necessary tools
• Drill and drill bits
• Screwdriver (T20, T25, T30) and/or wrench with bits (10 mm)

Moving the drive

Move the transport package by pallet truck to the installation site.
 Mechanical installation 13

Unpacking and examining the delivery (frames R6 to R9)

 Transport package contents
This illustration shows the layout of the drive module package with option +C135. In
other deliveries, the kit package is tied with straps onto the drive package or sent
separately. Examine that all items are present and there are no signs of damage.
Read the data on the type designation label of the drive to make sure that the drive is
of the correct type.

3
2
7
4

5
6

Item Description Item Description

1 Drive with factory installed options 5 Pallet tray
2 Flange mounting kit 6 Pallet
3 Cardboard cover 7 Straps
4 Pallet stopper 8 Printed manuals and quick guides
and manuals CD and multilingual
residual voltage warning sticker

To unpack:
• Cut the straps.
• Remove the top cardboard cover.
• Attach lifting hooks to the lifting eyes of the drive. Lift the drive with a hoist.
14 Mechanical installation

 Flange mounting kit package contents

1 Screw package:
• M6 nut (15 pcs)
8
3 • M6×10 T30 (12 pcs)
4 • M6×25 T25 (18 pcs)
2
• K40×12 (3 pcs used for frames
6 R4 and R5 only)
1
7 2 Mounting template
3 Quick guide
5 4 Option kit package label
5 Side bracket
6 Top bracket
7 Bottom bracket
8 Top cardboard cover
9 Cardboard tray
10 Hood

 Example mounting template

The flange mounting kit package includes a template in actual size for drilling the
attaching holes and cutting the hole in the mounting plate. Remove the template after
the holes have been made. An example template is shown below.
 Mechanical installation 15

Installing the drive

 Free space requirements
The flange-mounted drives can be installed side by side. 200 mm (7.87 in.) free
space is required at the top of the drive and 300 mm (11.81 in.) at the bottom of the
drive.

200 mm (7.87 in.)

300 mm (11.81 in.)

16 Mechanical installation

 Installing drives above one another

Make sure that the outlet cooling air flows away from the drive above.

200 mm
(7.87 in.)

200 mm
(7.87 in.)
500 mm
(19.68 in.)

200 mm
(7.87 in.)

200 mm
(7.87 in.)
 Mechanical installation 17

Installation procedure
1. Attach the side brackets of the flange to the drive.

12 × M6×12 T30
6 N·m

2. Attach the top and bottom brackets.

8 × M6 nut
6 N·m
18 Mechanical installation

3. See chapter Dimension drawings for the dimensions of the flange and the
required opening in the mounting plate. Attach the mounting template from the
flange mounting kit package onto the mounting plate. Make the opening and drill
the holes for the mounting screws. Remove the mounting template.
 Mechanical installation 19

4. For UL Type 12 drives, attach hood.

Top
3 × M6 nut
6 N·m

Bottom
Back

5. Attach chains to the drive lifting holes and lift the drive with a lifting device onto
the opening in the mounting plate.
20 Mechanical installation

6. Attach the top bracket with one screw.

1 × M6×25
6 N·m

7. Attach the bottom bracket with one screw.

1 × M6×25
6 N·m
 Mechanical installation 21

8. Attach the rest of the mounting screws. Remove the chains.

14 × M6×25
6 N·m
22 Mechanical installation
 Dimension drawings 23

4
Dimension drawings
Contents of this chapter
This chapter contains the dimension drawings of the flange mounting kits and
required openings in the mounting plate.
24 Dimension drawings

Flange mounting kit for frame R6

3AXD50000021919
 Dimension drawings 25

Hood is needed for UL Type 12 drives

3AXD50000021919
26 Dimension drawings

Attaching points and hole dimensions for frame R6

 Dimension drawings 27

Flange mounting kit for frame R7

3AXD50000021920
28 Dimension drawings

Hood is needed for UL Type 12 drives

3AXD50000021920
 Dimension drawings 29

Attaching points and hole dimensions for frame R7

30 Dimension drawings

Flange mounting kit for frame R8

3AXD50000021921
 Dimension drawings 31

Hood is needed for UL Type 12 drives

3AXD50000021921
32 Dimension drawings

Attaching points and hole dimensions for frame R8

 Dimension drawings 33

Flange mounting kit for frame R9

3AXD50000021922
34 Dimension drawings

Hood is needed for UL Type 12 drives

3AXD50000021922
 Dimension drawings 35

Attaching points and hole dimensions for frame R9

36 Dimension drawings
Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting
the type designation and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to
www.abb.com/searchchannels.

Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library – Manuals feedback form (LV AC drives).

Document library on the Internet

You can find manuals and other product documents in PDF format on the Internet.
Go to www.abb.com/drives and select Document Library. You can browse the library
or enter selection criteria, for example a document code, in the search field.
Contact us

www.abb.com/drives
www.abb.com/drivespartners

3AXD50000019099 Rev A (EN) 2015-01-20