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SERVICE MANUAL

MC9500

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TABLE OF CONTENTS

MECHANICAL ADJUSTMENT
Changing External Parts (1) Face Cover/Top Cover ................................................................1
Changing External Parts (2) Belt Cover ...................................................................................2
Changing External Parts (3) Base Cover .................................................................................3
Changing External Parts (4) Bed Cover/ Base Lid (2) .............................................................4
Changing External Parts (5) Base Unit ....................................................................................5
Changing External Parts (6) Front Cover .................................................................................6
Changing External Parts (7) Rear Cover ................................................................................7
Adjusting Needle Drop Position ...............................................................................................8
Adjusting Presser Foot Position and Height .............................................................................9
Adjusting Hook Timing ............................................................................................................10
Adjusting Needle Bar Height ................................................................................................... 11
Adjusting Clearance between Needle and Hook .................................................................... 12
Adjusting Backlash between Hook Drive Gear and Lower Shaft Gear ................................... 13
Adjusting Feed Dog Height .....................................................................................................14
Adjusting Upper Shaft Shield Plate Position ........................................................................... 15
Adjusting Needle Thread Tension ........................................................................................... 16
Adjusting Tension Release Mechanism ..................................................................................17
Changing Thread Tension Unit ................................................................................................ 18
Adjusting Stretch Stitch Balance ............................................................................................. 19
Replacing Threader Plate and Adjustment ............................................................................. 20
Adjusting Height of Embroidery Foot P .................................................................................. 21

ADJUSTMENT FOR ELECTRICAL COMPONENTS

Connector Connection Diagram .............................................................................................. 22
Replacing Printed Circuit Board A ..........................................................................................23
Replacing Touch Panel (LCD) .................................................................................................24
Replacing Printed Circuit Board F ..........................................................................................25
TTP Adjusting Mode ................................................................................................................ 26
Adjusting Solenoid ..................................................................................................................27
Adjusting Buttonhole Lever .....................................................................................................28
Adjusting Presser Foot Sensor ...............................................................................................29
Adjusting Presser Foot Lifter Sensor ...................................................................................... 30
Adjusting Remaining Bobbin Thread Sensor .......................................................................... 31
Replacing DC Motor and Motor Belt Tension Adjustment ....................................................... 32
Replacing Carriage Plate (Unit) .............................................................................................. 33
Adjusting Feed Dog Up/Down Position ...................................................................................34
Adjusting X and Y Sensors ......................................................................................................35
Adjusting X and Y Sensors (Simple Adjustment) .................................................................... 36
Adjusting X Motor Gear ...........................................................................................................37
Replacing Switching Power Supply .........................................................................................38

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MC 9500

Changing External Parts (1) Face Cover/Top Cover

3

Replacing the face cover

To remove:
1. Remove the Cap 1 and Screw (A) 2 and remove
the Face Cover 3 .
1 Cap
2 Screw (A)
3 Face cover

To attach:
2. Attach the Face Cover 3 and tighten Screw (A) 2 ,
then attach the Cap 1 .
1
2

Replacing the top cover

To remove:
1 Open the Top cover 1 and remove Screw (B) 2 .

2
2 Raise the carrying handle and remove Screw (C) 3 .

3 Pull out the Top cover 1 to the rear side.

To attach:
4 Raise the carrying handle, insert the Top cover 1 from
rear side to toward you and tighten Screws (B) 2 ,
(C) 3 to attach the Top cover 1 .

1 Top cover
2 Screw (B)
1 3 Screw (C)

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MC 9500

Changing External Parts (2) Belt Cover

1

Replacing the belt cover

To remove:
1 Raise the carrying handle and remove Screw (A) 1 .
2 Remove the Cap 2 and remove Screw (B) 3 .
3 Lay the machine down on its back and remove Screws
C 4 and D 5 , then remove the Belt cover 6 .

1 Screw (A)
2 Cap
3 Screw (B)
4 Screw (C)
5 Screw (D)
6 Belt cover

To attach:
4 Match the Belt cover 6 position with the front cover.
5 Attach the Belt Cover with Screws (A - D) 2 - 5 .
5. Attach the Cap 1 .

6 2 3

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MC 9500

Changing External Parts (3) Base Cover

Replacing the base cover

To remove:

1 Remove Screws 1 (4 pieces) to remove the base

cover 2 .

1 Screw
2 Base cover

1
2 1

To attach:
1 1 2 Follow the above procedure in reverse.

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MC 9500

Changing External Parts (4) Bed Cover / Base Lid (2)

Replacing the bed cover

To remove:
1 Remove the base cover.
2 Remove Screws (A) 1 (2 pcs.), and remove the
Base Lid (1) 2 .
3 Remove Screws (B) 3 (2 pcs.), and remove the Bed
cover 4 .
4 Disconnect the connectors 6 .

1 Screws (A)
2 Base lid (1)
3 1
4 3 Screws (B)
2 4 Bed cover
5 Drop feed lever
6 Connectors
6
To attach:
5 5 Follow the above procedure in reverse.
* Set the Drop feed lever 5 as shown, place the mated
connectors 6 in the bed cover.

Replacing the base lid (2)

1 To remove:

1 Remove Screws 1 (4 pieces), and remove the Base

lid (2) 2 .

2 1 Screw
2 Base lid (2)

To attach:
2 Follow the above procedure in reverse.

1
1

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MC 9500

Changing External Parts (5) Base Unit

1
Base
To remove:
1 Remove the Belt cover. (See page 2)

2 Remove Screw (A) 1 (4 pcs.), and remove

the base unit .
3 Disconnect the X Motor 2 and Y Motor 3 Connectors
from the printed circuit board A.

1 Screws (A)
2 X-motor connector (Blue)
3 Y- motor connector (White)
4 Extension table (Accessory)

3 To attach:
2

4 Connect the X, Y-Motor connectors 2 , 3 to the printed

circuit board A.

5 Insert the X,Y-Motor cords between the printed circuit board

A and Arm.
Make sure that the cords should not be caught between
the arm and base unit when attaching it, then tighten Screw
1 (4 pieces) temporarily.

6 Attach the Extension (Accessory) table 4 .

4
7 Tighten Screws (A) 1 while aligning the extension
table, base unit and free Arm.

8 Attach the belt cover.

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MC 9500

Changing External Parts (6) Front Cover

Front cover
To remove:
2
1 Remove the top cover, base cover and bed cover.
(See page 1 - 4).
1 6 2 Remove Screw (A) 1 and remove the Arm thread
guide (lower) 2 .
3 Remove Screw (B) 3 .
4 Loosen Screw (C) 4 , (D) 5 .

5 Disconnect the each connector and remove the front

cover.

Note: Unlock the Hooks before removing the front cover.

1 Screw (A)
4 2 Arm thread guide (Lower)
3 Screw (B)
4 Screw (C)
3
5 Screw (D)
6 Hooks (2 spots)

To attach:
6 Follow the above procedure in reverse.

Note: See page 22 (Diagram) for “Connectors

Connection”.

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MC 9500

Changing External Parts (7) Rear Cover

Rear cover

To remove:
1 Remove the top cover and belt cover.

2 Loosen Screws (A) 1 , (B) 2 , (C) 3 (D) 4 and

remove the Rear cover 5 .

1 Screw (A)
1
2 Screw (B)
3 Screw (C)
4 Screw (D)
5 Rear cover

2
5
3

To attach:
3 Follow the above procedure in reverse.

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MC 9500

Adjusting Needle Drop Position

When the straight stitch is selected on the touch panel, the needle should be positioned in
the center of the needle plate hole.
When the zigzag stitch is selected with the zigzag width set to the maximum (7.0 ), the
clearance between the side of the needle and the edge of hole of the needle plate at the left
and right needle position should be 0.2 mm or more.

1 Remove the top cover and slect the pattern No. 1 (Straight
stitch).
Lower the needle to its lowest position by turning the
handwheel toward you.

1
2 Loosen the Screw 1 .
Move the Zigzag rod 2 left or right to set the needle
3 in the center of the Hole of the needle plate 4 , then
tighten Screw 1 .

3 Select the pattern No.6 (Zigzag).

Set the zigzag width to maximum (7.0).
2
4 Turn the handwheel toward you to check if the
clearance between the side of the needle and the
edge of the Hole of the needle plate 4 , at the left
and right needle position, is 0.2 mm or more 5 .
3
5 Attach the top cover.

1 Screw
2 Zigzag rod
3 Needle
4 Needle plate hole
5 5 5 0.2 mm or more

A=B

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MC 9500

Adjusting Presser Foot Position and Height

When the presser foot is raised, the clearance between the presser foot and the needle
plate should be 0.6 mm.
When the presser foot is lowered, the edge of the foot and the feed dog window on the
needle plate should be parallel.

1 Remove the face cover.

2 Raise the presser foot, loosen Screw 1 to adjust the

presser foot position and presser foot height, then
tighten screw 1 .

3 Attach the face cover.

1 Screw
2 Presser foot
1 3 6.0 mm
4 Feed dog window
5 Should be parallel

2
3

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MC 9500

Adjusting Hook Timing

When the pattern No.2 is selected, the amount of ascending travel of the needle bar from its
lowest position to the position where the tip of the rotary hook exactly meets the right side
of the needle should be 3.25 to 3.55 mm.
1 Remove the belt cover, bed cover, base cover, base lid
(1) and base lid (2).
6
2 Turn the power switch “ON” and select the pattern
No.2.
3 Press the “ADJUST” key and set the zigzag width at
“0” by manual adjustment, then turn the power switch
“OFF”.
4 Remove the presser foot, needle plate and bobbin
holder.
5 Lower the needle 9 to its lowest position 1 by
turning the handwheel toward you.
3 6 6 In this condition, if the convex of the feed lifting cam 6
is in the lowest position, loosen screws 6 of the
lower shaft gear (G) 3 .
5
If not, loosen screws 5 (2 pieces) of the lower shaft
timing gear 4 .
4 7 Raise the needle bar further 3.4 mm 7 from the
lowest position 1 .
8 Turn the lower shaft gear 3 until the tip of rotary
hook meets with the right side of the needle 8 .
Tighten the screws of the lower shaft gear or the lower
shaft timing gear 5 , 6 .
9 Reattach the bobbin holder, needle plate and presser
foot.
10 Reattach the base lid, base lid (1) base cover, bed
cover and belt cover.

1 Lowest needle position

2 Convex of feed lifting cam
3 Lower shaft gear (G)
4 Lower shaft timing gear
2
5 Screws (2 pieces)
6 Screw (F)
7 3.25 to 3.55 mm
9 8 8 The tip of rotary hook meets with the right side of
the needle.
9 Needle #14
7

1
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MC 9500

Adjusting Needle Bar Height

The standard distance between the upper edge of the needle eye and the tip of the rotary
hook should be in the range of 1.6 - 2.0 mm when the rotary hook meets the right side of the
needle in ascending travel of needle from its lowest position.

1
1 Remove the presser foot, Needle plate 1 and
Bobbin holder 2 .
2
2 Turn the power switch “ON” and select the pattern No.2.

3 Press “ADJUST” key and set the zigzag width at “0”,

then turn the power switch “OFF”.

4 Turn the handwheel to raise the needle bar from the

lowest position until the tip of the rotary hook meets
with the right side of the needle 11 .
5 Remove the face cover and loosen Screw 3 as shown.

3 6 Move the Needle bar 4 up or down to adjust the

needle bar height.

4 7 Tighten the Screw 3 . Be sure that the groove 5 on the

needle bar facing right in the front.
8 Attach the face cover.

9 Reattach the Bobbin holder 2 , Needle plate (A) 1 ,

presser foot.

5
1 Needle plate (A)
2 Bobbin holder (B)
3 Screw
4 Needle bar
5 Groove
6 Surface of hook race
7 1.6 to 2.0 mm
6 8 Top of needle eye
10 7 9 Rotary hook race
10 Needle #14

8
9

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MC 9500

Adjusting Clearance between Needle and Hook

The clearance between needle and rotary hook should be -0.10 to + 0.05 mm.
1 Remove the needle plate, bobbin holder, base cover
2 3 and bed cover (See page 3 - 4), and attach the Test
pin 1 .

2 Turn the power switch “ON” and select the pattern

No. 6, then set the zigzag width at “ 7.0 ” by pressing
“ADJUST” key.

3 Loosen Screws (A) 2 , (B) 3 , (C) 4 and tighten

Screw (C) 4 temporarily.
4
5
4 Turn the handwheel toward you and adjust the
clearance between the Test pin 1 and the Tip of
rotary hook 7 to - 0.10 to + 0.05 mm 6 by moving
the Rotary hook set plate 5 up or down.

5 Tighten the screws (A) 2 ,(B) 3 , (C) 4 firmly.

6 Check the rotary hook driver gear and the lower shaft
gear backlash.
1 If gears mesh or engage tightly or loosely, check
“Adjusting Backlash between Hook Drive and Lower
Shaft Gear”. (See page 13 )
7
6
7 Reattach the bed cover, base cover, base lid, needle
plate, bobbin holder and needle.

1 Test pin
2 Screw (A)
3 Screw (B)
4 Screw (C)
5 Rotary hook set plate
6 - 0.10 to +0.05 mm
7 Tip of rotary hook

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MC 9500

Adjusting Backlash between Hook Drive Gear and Lower

Shaft Gear
The rotary play of the hook should be 0.8 mm or less when the tip of the rotary hook is
within the width of the feed dog as shown below.
Adjust the backlash after the adjustment of the clearance between needle and rotary hook.

To check:
1 Turn the power switch “OFF”
2 Remove the base cover and bed cover. (See page 3 - 4)
2 3 Loosen the Hexagonal socket screw 1 .
Jog the hook race with fingers to check the rotary play.
“If the play is larger than 0.8 mm or the gears do not turn
smoothly, adjust the backlash as follows”

Adjustment procedure:
B
1 Turn the Lower shaft bushing 2 (Eccentric), in th
direction of “A” when the play at rotary hook tip is too
A large.
2 Turn the Lower shaft bushing 2 (Eccentric), in the
direction of “B” when the play at rotary hook tip is too
small.

1
3 Tighten the Hexagonal socket screw 1 .

4 Reattach the bed cover and base cover.

1 Hexagonal socket screw

2 Lower shaft bushing
3
3 The rotary hook play should be 0.8 mm or less.
4 4 Tip of rotary hook

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MC 9500

Adjusting Feed Dog Height

When the pressure adjusting dial is set at “3” and the presser foot is lowered, the highest
position of the feed dog should be 0.80 to 0.90 mm from the surface of the needle plate.

To adjust feed dog height

1 Remove the base cover, base lid (1) and bed cover.
2 Set the pressure dial at “3” and lower the presser bar
lifter, then turn the power switch “ON”.
3 Turn the handwheel toward you until the feed dog
comes to its highest position.
4 Loosen Screw (A) 1 .
5 Loosen Nut 2 and adjust the feed dog height to 0.8
to 0.90 mm 6 by turning the adjusting screw (B) 3 .
6 Tighten Nut 2 .
1 7 Tighten Screw (A) 1 .
3
2
To adjust the feed dog position parallel to
needle plate
4
6
Turn the handwheel toward you until the feed dog
comes to its highest position, the feed dog 5 and the
needle plate should be parallel. If not, follow the
instructions below.
5 7 8 Prepare the hexagonal socket screw 8 and insert it
to the Threaded hole (C) 9 and screw it until the tip
of threaded screw reaches the bottom.
9 Loosen Screw (D) 10 .
10 Turn the hexagonal socket screw 8 and adjust the
feed dog 5 parallel to the needle plate.
11 Tighten Screw (D) 10 .
8
12 Loosen the hexagonal socket screw 8 and remove
it.

13 Reattach the bed cover, base cover and base lid (1)

1 Screw (A)
2 Nut
3 Screw (B)
4 Presser foot
5 Feed dog
6 0.80 to 0.90 mm
9
7 Needle plate serface
8 Hexagonal socket screw (4 x 6)
10
9 Threaded hole (C)
10 Screw (D) (Left hand screw)

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MC 9500

Adjusting Upper Shaft Shield Plate Position

When the machine is set for zigzag stitch, the needle should start to swing 8.3 to 8.7 mm
above the surface of the needle plate.

1 Remove the top cover (See page 1) and turn the power
switch “ON”, then select the pattern No.6 (Zigzag).

2 Turn the handwheel toward you slowly, with your hand,

until the needle starts to swing.
5
6 (A) If the needle stops higher than 8.7 mm, loosen
Screw 1 and turn the Upper shaft shield plate
2 in the direction of (A).
(B) If the needle stops lower than 8.3 mm, loosen
3 Screw 1 and turn the Upper shaft shield plate
2 in the direction of (B).

3 Position the right face of the Upper shaft shield plate

2 in the center of slit of the Upper shaft sensor 4
4
and tighten Screw 1 .

(B)
1 Screw
2 Upper shaft shield plate
3 8.3 to 8.7 mm
4 Upper shaft sensor
(A)
5 Needle #14
2
1

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MC 9500

Adjusting Needle Thread Tension

The standard upper thread tension should be 75 to 90 grams when the tension dial is set at
“AUTO”, measured with a #50 polyester thread being pulled at approximately 110 mm/sec.
in the direction of arrow.

1 1 Set the Thread tension dial at “AUTO”.

2 Lower the presser foot.

3 Remove the face cover and adjust the thread tension.

(A) If the thread tension is less than 75 g,

(+) .................turn the screw in the direction of “ + ”.
(B) If the thread tension is more than 90 g,
...............turn the screw in the direction of “ - ”

( )
1 Pulling direction: (pulling speed 110 mm/sec.)

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MC 9500

Adjusting Tension Release Mechanism

When the presser foot lifter is raised, the tension release mechanism should work correctly.
If not, adjust as follows.

1 Remove the top cover unit. (see page 1)

2 Lower the presser foot lifter, set the thread tension dial
at “9” and loosen the Screw (A) 1 .

3 Press the tension release plate (1) 3 lightly against

the Disc holder 4 while pushing the tension release
plate (2) 2 in the direction of arrow, then tighten
Screw (A) 1 .

4 Set the thread tension dial at “9”. Raise the presser

foot lifter to check the tension release mechanism.

5. Set the thread tension dial at “0”.

Lower the presser foot lifter.
Make sure the tension disc should not move
when the tension release plate (2) 2 is moved within
3 4
its play.
1

6 Reattach the top cover.

2
1 Screw (A)
2 Tension release plate (2)
1 3 Tension release plate (1)
4 Disc holder
5 Tension disc

5 3

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MC 9500

Changing Thread Tension Unit

1 To remove:

1 Remove the front cover. (See page 6)

2 Remove Screws (A) 1 , (B) 2 and thread tension

unit.

To attach:

3 Follow the above procedure in reverse.

Note: After changing the thread tension, check the

tension release mechanism and solenoid.

1 Screw (A)
2 Screw (B)

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MC 9500

Adjusting Stretch Stitch Balance

When a stretch pattern is sewn with the feed balancing dial 1 set at the standard setting
mark “ “, the pattern should be as indicated with the “ “ mark in the following figure.
If not (If the forward feeding and backward feeding are out of balance), make an adjustment
as follows:

Main
Slave DC1

Brightness Foot UD Sensor Off

Read Card PH Sensor Aging

Solenoid BH Sensor Sew Test SET

Bobbin Foot Sensor 8 Adjust

Main
Slave DC1

8 Adjust
88888888

SET
OK

1 Set up the machine in “Adjust Mode”. Turn the power

switch “ON” while pressing the Start/Stop button (Keep
1 pressing button until the LCD shows the Adjusting
window.)
2 2 Press “8 Adjust” on the touch panel.
3 Set the feed balancing dial 1 at the standard setting
mark “ “ 2 .
4 Check the sewing results.
3 (The standard length of the five pieces of figure 8 is
33 - 39 mm 5 .)
5 Remove the base lid (3) .
6 If the length of the stitch pattern is extended more than
the standard length, turn the Adjusting screw 4 in the
direction of A.
If the length of the stitch pattern is shorter than the
standard length, turn the Adjusting screw 4 in the
direction of B.
4 7 Check the sewing results.
8 Press OK key and turn the power “OFF”.
9 Reattach the base lid (3) 3 .
A B

1 Feed adjusting dial

2 Setting mark
3 Base lid (3)
(B) (A)
4 Adjusting screw
5 5 33 to 39 mm

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MC 9500

Replacing Threader Plate and Adjustment

If the hook on the threader plate is damaged, replace it as follows.

To replace:
Fig. 1 1 Remove the foot holder.

2 Pry out the Threader plate holder 1 with screwdriver

while pushing and holding the Threader knob 1
(See Fig.1).
3 Align the groove on the new Threader plate holder 1
with the Pin 2 on the threader shaft. Push the
Threader plate holder 1 up until it snaps in place.

4 1 Threader plate holder

2 Pin
3 Hook
4 Threader knob

3
2
1

Fig. 2 Adjustment procedure:

1. If the threader hook thrusts or hits against either left
2
or right edge of the needle eye: Loosen Screw (A) 1
and adjust the position of the threader plate (2). (See
X Fig. 2).
2. If the threader hook thrusts against either top or
bottom edge of the needle eye, or misses the needle
eye:
VIEW-X 1
Remove the face cover and loosen Screw (B) 3 .
Move the Threader position adjusting holder (G) 4
up or down to adjust the hook position.
Fig. 3
1 Screw (A)
4
2 Threader plate
3 Screw (B)
4 Threader position adjusting holder
5 Needle bar

3
5
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MC 9500

Adjusting Height of Embroidery Foot P

Space between the needle plate and the bottom surface of the Foot (P) should be
1.0 to 1.6 mm, when the needle bar is at its lowest position.

1 Set the pressure dial 1 at “2” and remove the

top cover.

1 2 Lower the needle bar and lower the presser bar

lifter.

3 Insert the 1.2 mm Thickness gauge 2 between

7
the Embroidery Foot (P) 3 and the needle plate.

4 While pressing the Pressure bar actuator 4 down

against the upper shaft cam, loosen the Screw (A)
5 and push it down to the direction of arrow, then
4
4 tighten Screw (A) 5 again.

5 Reattach the rear cover.

(Set the Pressure dial 1 at “3”.)

1 Pressure dial
2 Thickness gauge
3 Embroidery foot (P)
4 Pressure bar actuator
5 Screw (A)
6 Needle
7 Upper shaft
5

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MC 9500

Connector Connection Diagaram

Please see the following connector connection diagram for the printed circuit board A.

2 3

23
5
22

21

20
7

19 8

9
18

10

11

17

16 15 14 13 12

1 TTP 13 Y-Motor (White)

2 LCD 14 Thread tension solenoid (Red)
3 Printed circuit board F (Black) 15 Remaining bobbin thread solenoid (Blue)
4 Buttonhole sensor (Black) 16 Lamp (White)
5 Needle thread detection sensor (Red) 17 Inverter (White)
6 Embroidery foot P sensor (White) 18 DC Motor (White)
7 Presser foot lifter sensor (Red) 19 Switching regulator (White)
8 Slide volume (White) 20 Foot controller (White)
9 Remaining bobbin thread sensor (Blue) 21 Upper shaft sensor (White)
10 Zigzag width motor (Black) 22 U/D Feed dog (Black)
11 Feed motor (Red) 23 Bobbin winder sensor (Blue)
12 X-Motor (Blue)
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MC 9500

Replacing Printed Circuit Board A

1 2 3 4 1

To remove:
1 Remove the front cover. (See page 6)

2 Pull out the printed circuit board F 4 , TTP 2 ,

LCD 3 , Inverter 6 and Slide volume 7 connectors.

3. Remove Screws 1 (6 pieces) and remove the printed

circuit board A with the Card guide 5 .

To remove:
4 Follow the above procedure in reverse.

1 Screws (6 pieces)
2 TTP connector
3 LCD connector
4 Printed circuit board F connector
5 Card guide
6 Inverter connector
7 Slide volume connector

5 1 6 7 1

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MC 9500

Replacing Touch Panel (LCD)

1 (F) To remove:
2 2

(C) (B) 1 Remove the front cover. (See page 6)

2 Pull out the Printed circuit board F 4 , LCD Harness

(G) 5 and Inverter 6 and Touch panel 7 connectors.

(A) 3 Remove Screws 2 (4 pieces) and remove the touch

panel 8 .

(E)

2 2
3
(D)

To attach:

7 6 1 3 5 Place the Touch panel 8 and press it against the ribs

(A), (B), (C), press the (D) and (E) of the LCD fixing
plate bottom) 3 to the Touch panel 8 and tighten
8
screws 2 .

6 Place the (F) and (G) of LCD Fixing plate (Top) 1 to

the LCD, then tighten the screws.

7 Connect the connectors into the machine and attach the

5 front cover.

1 Fixing plate (Top)

2 Screw
4 3 Fixing plate (Bottom)
4 Printed circuit board F connector
5 LCD Harness
6 Inverter connector
7 Touch panel connector
8 Touch panel (Rear side)

6
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MC 9500

Replacing Printed Circuit Board F/Slide Volume

Printed circuit board F
To remove:
3
2
1 1 Remove the front cover. (See page 6)
2 Pull out the Connector 1 from the printed circuit
board A.
3 Remove Screws 2 (2 pieces) and remove
the Printed circuit board F 3 .

To attach:
4 Follow the above procedure in reverse.
(Pass the cords under the ribs 4 as shown.)

4 1 Printed circuit bord connector

2 Screws (2 pieces)
3 Printed circuit board F
4 Ribs

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Slide volume
To remove:
6

1 Remove the front cover. (See page 6)

2 Pull out the Slide volume connector 5 from the

printed circuit board A.

3 Remove the CS ring 6 (2 pieces) and remove the

slide volume.

5 Slide volume connector

6 CS ring

To attach:
4

5 4 Follow the above procedure in reverse.

(Pass the cords under the ribs 4 as shown.)

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MC 9500
TTP Adjusting Mode

if a different pattern appears on the touch panel when you pressed the touch panel for
selecting a desired pattern, follow the instructions below.

To adjust touch panel:

1 While pressing the Needle Up/Down button 1 , turn

the power switch “ON” 2 .
(Keep pressing the Needle Up/Down button until the
“PRESS MARK” and ” + “ mark appears.)

1 Needle Up/Down button

2 Power switch
3 3 Touch panel
4

PRESS MARK 2 Press “+ “ mark with the tip of the additional spool pin.
(Press 1 to 5 in order.)

1 3 When you press the fifth “ + “, “ADJUSTMENT END”

will appear on the touch panel.
2 3
SET
4 Turn the power switch 2 “OFF”.

5 Turn the power switch “ON” and check the Touch panel
3 again.
5

ADJUSTMENT END

OK
SET

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MC 9500
Adjusting Solenoid

To adjust:
1. Remove the top cover. (See page 1)

2. Loosen Screws 1 (2 pieces).

3. Slide the Solenoid 2 to the right most position.

4. Tighten Screws 1 .

1
1 Screw
2 Solenoid
3 Tension disc
4 Tension disc holder
2 5 Plunger
6 Slide to the right
4

3
5 6

5 To check tension release function

a. Lower the presser bar.
Turn the power switch “ON” while pressing the Start/
Stop button. Touch panel indicates the Self Check
function keys as shown.

b. Press “Solenoid “ key on the touch panel and it will

indicate Solenoid “Key”.

c. Press the Solenoid “Key” several times to check if the

Tension disc 3 and Tension disc holder 4 open
when the solenoid is activated.
Main
Slave DC1 d. Press “ OK “ key.

Solenoid e. Turn the power “OFF”.

Key
f. Attach the top cover.
SET
OK

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MC 9500

Adjusting Buttonhole Lever

To adjust buttonhole lever:

1 Start up the machine in “Adjust Mode”. Turn the
power switch “ON” while pressing the Start/Stop button.
(Keep pressing the button until the LCD shows Adjusting
window.)

2 Press “BH Sensor” key on the touch panel.

3 Loosen screw (A) 1 and move the BH lever guide 2 ,

so that the screen shows “L” when the BH lever 3 is
Main
Slave DC1 lowered. Then tighten Screw (A) 1 .

Brightness Foot UD Sensor Off 4 Attach the BH Foot (R) and lower the BH lever 3 .

Read Card PH Sensor Aging

5 Insert the 1.6 mm thickness gauge 4 between the
Solenoid BH Sensor Sew Test SET slider and the spring holder to set the space at 1.6 mm.

Bobbin Foot Sensor 8 Adjust

6. Loosen Screw 5 until the touch panel shows “H”.

Main 7 Screw in the screw until the screen indication changes

Slave DC1 from “H” to “L”.

BH Sensor 8 Press “OK” key and turn the power switch “OFF”.
H
1 Screw (A)
SET 2 Buttonhole lever guide
OK
3 Buttonhole lever
4 Clearance: 1.6 mm
5 Screw

5
1

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MC 9500

Adjusting Presser Foot Sensor

To adjust foot sensor position

1 Start the machine in “Adjust Mode”. Turn the power

switch “ON” while pressing the Start/Stop button at the
same time. (Keep pressing both buttons until LCD shows
Adjust Mode.)
2. Press the “Foot Sensor” key on the touch panel.
3 Attach the Standard presser foot 4 , set the pressure
dial at “3” , lower the feed dog and the presser foot 5 .
4. Lower the needle bar to the lowest position 5 .
5 Loosen the Foot sensor shield plate screw 1 .
Main
6 Move the foot sensor shield plate 2 to the left most
Slave DC1
until it touches the sensor 3 lightly.
Brightness Foot UD Sensor Off (“L” will appear on the touch panel.)
7. Remove the standard foot 4 and lower the presser bar.
Read Card PH Sensor Aging
(H will appear on the touch panel.)
Solenoid BH Sensor Sew Test SET
To check:
Bobbin Foot Sensor 8 Adjust
8 Set the pressure dial at “2”.

9 Change the foot to Embroidery foot P and slowly lower

Main the presser foot lifter.
Slave DC1

10 Turn the handwheel to raise the needle bar to its

Check Foot Sensor highest position.
H
11 When slightly moving the foot sensor shield plate 2
SET
OK within its play, check the indication on the touch panel.

If the screen shows “H”: The foot sensor is properly

adjusted. Press the “OK”
key and turn the power
switch “OFF”.
If the screen shows “L”: Readjust the height of
3
Embroidery foot P and
2
proceed with the adjusting
steps again from step 1 to
1 7.

1 Screw
2 Foot sensor shield plate
3 Sensor
4 5
4 Standard foot
5 Lowest needle position

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MC 9500

Adjusting Presser Foot Lifter Sensor

To adjust the presser foot sensor

1 Start the machine in “Adjust Mode”. Turn the power

switch “ON” while pressing the Start/Stop button at the
same time. (Keep pressing both buttons until LCD
shows “Adjust Mode”.)

2. Press the “Foot UD” key on the touch panel.

Main
3 Remove the top cover.
Slave DC1

Brightness Foot UD Sensor Off 4. Loosen Screw (A) 1 and adjust the Switch fixing plate
2 and make sure the screen shows “H” when the
Read Card PH Sensor Aging presser foot is raised and screen shows “L” when the
Solenoid BH Sensor Sew Test SET presser foot is lowered, then tighten the Screw (A) 1 .

Bobbin Foot Sensor 8 Adjust

* After turning the power switch “ON”, in this condition,
the Tension release plate 3 should be pushed by the
Tension release lever 4 .
Main
Slave DC1
5 Press “OK” key and turn the power switch “OFF”.

Foot UD
6 Attach the top cover.
H

SET * Turn the power switch “ON” and check if the sensor
OK works properly when the patternNo.16 is selected.

1 Screw (A)
2 Switch fixing plate
3 Tension release plate
4 Tension release lever

4
1

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MC 9500

Adjusting Remaining Bobbin Thread Sensor

To adjust buttonhole lever:
1 Start up the machine in “Adjust Mode”.
Turn the power switch “ON” while pressing the Start/
Stop button.
(Keep pressing the button until the LCD shows
Adjusting window.)

2 Press “Bobbin” key on the touch panel.

3 Insert the gauge bobbin (9.2 mm in diameter) in the

bobbin holder and press the “Key” button.
Main
(The numbers will appear under the “Key” button.
Slave DC1
Press the “Key” button several times and check if the
Brightness Foot UD Sensor Off same number appears each time.)

Read Card PH Sensor Aging

Note: Wind a bobbin to 9.2 mm in diameter (use
Solenoid BH Sensor Sew Test SET calipers to measure) and use it as a substitute for
gauge bobbin.
Bobbin Foot Sensor 8 Adjust

4 Press “MEM1” button. (The data for step 3 is registered

in “MEM 1”.)
Main
Slave DC1 5 Insert the gauge bobbin (10.3 mm in diameter) in the
bobbin holder and press the “Key” button.
Bobbin Thread (The numbers will appear under the “Key” button.
Key Press the “Key” button several times and check if the
MEM1 MEM2 same number appears each time.)
SET
OK
6. Press “MEM 2“ button. (The data for “Step 5” is
registered in “MEM 2”.)

7 Make sure the difference of numbers for “MEM 1” and

“MEM 2” is 6 or more. (The mean number of “MEM 1”
and “MEM 2” will be the standard data.)

8 Press “OK” button.

9 Turn the power switch “OFF”.

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MC 9500

Replacing DC Motor and Motor Belt Tension Adjustment

Replacing DC Motor
1 To remove:
3 1 Remove the belt cover. (See page 2)

2 Remove the motor belt.

3 Disconnect the Motor connector from the printed circuit

board A.

4 Remove Screw (A) 1 .

5 Remove Screws (B) 2 (2 pieces) and replace the

motor.

To attach:
6 Follow the above procedure in reverse.

2 Adjusting motor belt tension

1. Tighten Screws (B) 2 (2 pieces) temporarily.

2. Adjust the Belt deflection to about 5.0 mm 4 by

pressing the middle of the motor belt with your
finger with approximately 200 grams of pressure 5 .
3. Tighten Screw 2 securely.

4 1 Screws (A)
2 Screws (B)
3 Screw (C)
4 Deflection
5 Pressure 200 grams

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MC 9500

Replacing Carriage Plate (Unit)

Replace the carriage plate

2
1 To remove:

1 Turn the power switch “ON” and select the Embroidery

Mode and select the pattern No.1.

2 Turn the power switch “OFF” and remove the Cover

cap 1 .
(Unlock the Hook 2 from the inside.)

3 Turn the power switch “ON” and return the carriage

to the home position.

4 Remove Screws 3 (3 pieces) and remove the carriage

plate.

To attach:

5 Attach the carriage plate (unit) and tighten Screws 3

3
3 temporarily.

6 Adjust the carriage plate position so that its top surface

is parallel and the same level with the Bed surface 4 .
Tighten the Screws 3 securely.
4

7 Attach the Cover cap 1 .

1 Cover cap
2 Hook
3 Screws
4 Bed surface

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MC 9500

Adjusting Feed Dog Up/Down Position

The carriage moves to drop the feed dog when selecting the Embroidery Mode.
It raises the feed dog when selecting the Utility Stitches.
Note: The feed dog also automatically drops when selecting button sewing, basting stitches
and free quilting.

To adjust:
1 Turn the power switch “ON” and select the “Embroidery
Mode” and select the pattern No.1.
2
1 3 2 Turn the power switch “OFF” and remove the Carriage
cover cap 1 . (Unlock the Hook 2 from the inside.)

3 Turn the power switch “ON” and return the carriage to

the home position.

4 Loosen the Drop plate screws 4 (2 pieces).

5 Adjust the Drop plate 3 moving it to the left or right if

4
the feed dog does not drop when selecting the
“Embroidery Mode“ or does not rise (the drop plate 3
does not set in to the recess) when selecting the
“Utility Stitches”.

6 Tighten the Drop plate screws 4 .

7 Reattach the Carriage cover cap 1 .

8 Check the feed dog drops 5 or raises 6 properly.

7
1 Carriage cover cap
3 5 6
2 Screws
3 Drop plate
4 Hook
5 Feed dog down
6 Feed dog up
7 Recess

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MC 9500

Adjusting X and Y Sensors

To adjust X and Y sensors:

5 1 Turn the power switch “ON”.

(The carriage is automatically set at initial position).

2 Turn the power switch “OFF” and then remove the

base unit.
4

3 Loosen Screw A 1 and move the Y-Sensor fixing plate

3 to adjust the carriage position.
7
Turn the power switch “ON” again to check if the
Distance (Y) 2 is 2.5 mm.
Tighten Screw (A) 1 .

4 Loosen screw (B) 4 and move the X-shield plate 7 to

adjust the carriage position (X-1) 5 and (X-2) 6 .
Turn the power switch “ON” again to check if the
1 distance (X-1) 5 is 69 mm and (X-2) 6 is 2.5 mm.

5 Tighten Screw 4 .
3
6. Attach the base.

1 Screw (A)
2 Y (2.5 mm)
2 3 Y sensor attaching plate
4 Screw (B)
5 X-1 (69 mm)
6 X-2 (2.5 mm) between the edge of carriage
and Arm
7 X- Shield plate

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MC 9500

Adjusting X and Y Sensors (Simple Adjustment)

To adjust X and Y sensor (without removing the base unit):

1 Remove the base cover.

2 Remove the presser foot holder and place the fabric
on the Embroidery hoop (A) 1 .
Attach the Embroidery foop (A) 1 on the carriage.
1 (Place the Template 2 on the Embroidery hoop as
shown.)

3 Turn the power switch “ON” and select the Embroidery

Mode, then select the pattern No.1 on the touch panel.
Y 4 Check if the Needle 3 goes into the Hole 4 in the
Template 2 .
11
2 3 5 Turn the power switch “OFF”.
10 X 4

6 If the needle drop position is slightly out of position in

8 the Y-direction, loosen the Screw (A) 5 and move
the Y-sensor fixing plate 6 to adjust.
If the needle drop position is slightly out of position in
the X direction, loosen the Screw (B) 7 through the
hole of the Sheet cover fixing plate hole 8 , and
move the X shield plate 9 to adjust.

9
7 7 Turn the power switch “ON”
Select the Embroidery Mode and select the pattern
No.1 on the touch panel, then check if the needle goes
into the center of the Hole in the
template 4 .

8 Return the carriage to the stored pposition, then turn

8 the power switch “OFF”.

9. Remove the Template 2 and the Embroidery hoop

1 , then install the base cover.

1 Embroidry hoop
2 Template
3 Needle
4 Hole in the template
5 Screw (A)
6 Y-Sensor fixing plate
7 Screw (B)
8 Hole of the sheet cover fixing plate
5 6 9 X- Shield plate
10 X- direction
11 Y- direction

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MC 9500

Adjusting X Motor Gear

If the machine is noisy when sewing an embroidery design, adjust the X-Motor as follows.

To remove:

1 Remove the base unit (See page 5).

2 Remove the presser foot.
3 Remove Screw (A) 1 and Nylon clip 2 from the
cords.
3

Adjustment procedure:

4 Connect the X and Y motor connectors to printed

circuit board A.
5 Turn the power switch “ON” and select the 3 large “A”s
of Gothic of the monogramming.

4
6 5 6 Lower the presser foot after the carriage moves to the
sewing position.

7 To unable the needle thread sensor, insert a piece of

paper 3 into the channel as shown.
8 Run the machine and loosen Screws (B) 4 (2 pieces).
While the carriage is moving in the direction of arrows
6 , adjust the X-Motor position where the lowest noise
is obtained and tighten Screws (B) 4 firmly.
9 Return the carriage to the stored position and turn
the power switch “OFF”.
10 Pull the X and Y motor connectors out from the printed
circuit board (A), then tighten screw (A) to place the
nylon clip 2 .

1 11 Connect the X, Y motor connectors to the printed circuit

2
board A again.

12 Reattach the base unit.

1 Screw (A)
2 Nylon clip
3 Insert a piece of paper
4 Screw (B)
5 X-Motor
6 Carriage moving in lateral direction

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MC 9500

Replacing Switching Power Supply

To remove:
1 Remove face cover, belt cover, front cover and rear
1 cover.
2 Remove Screws (A) 1 , (B) 2 and remove the
machine socket and fixing plate.
3 Pull out the Machine socket unit connector 3 .
4 Remove Screw (C) 4 and remove the Idler 5 .
5 Remove Screws (D) 6 (2 pieces) and Switching
6
power supply 7 to the handwheel side.

To attach:
6 Follow the above procedure in reverse.

5 1 Screw (A)
2 Screw (B)
3 Machine socket unit connector (primary circuit)
4 Screw (C)
5 Idler
6 Screw (D)
7 Switching power supply

4 2

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