DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSME

DEPARTMENT BOILER MAINTENANCE DEPT.

TITLE BOILER TUBE LE
Location BOILER NORMAL-NON ROUTINE
VER. NO : 02 REV. NO : 01 Date: 25.11.2020
Hazard Identification Existing Risk Assessment

Risk Score= S*P

Hazard No.

No. of
Existing Control Existing
ACTIVITY Hazard Persons

P
Measures Potential harm
involved

1. PPE's (Nose
1- Respiratory
2.51 Exposure to Dust mask, safety 3 2 2 4
problem
goggles)

1-PTW
2-SMP & HIRA Dec
3-Job specific TBT.
2.52 Sharp edge Cut injury 3 2 3 6
4- Mandatory PPEs
5-Awareness
Training

1. Mandatory PPE's
2. Job specific
2.53 Slip & Trip PPE's (cut Body injury 3 2 2 4
resistance hand
gloves)

1-PTW
2-SMP & HIRA Dec
3-Job specific TBT.
8. NDT Work (SR &
RT) Height Work 4- Mandatory PPEs
Injury to body
2.54 (Person fall from 3 4 3 12
height) part
5-Awareness
Training
6-Height Pass
 1-PTW
2-SMP & HIRA Dec
3-Job specific TBT.
1-Rediation
2.55 Radiation 4- Mandatory PPEs 3 4 3 12
5- Certified & Injury
authorized persons
for RT

Reviewed By Reviewed By Reviewed By Reviewed By

(HOD, PMPL) (HOD, VL) (HOD-Safety, PMPL) (HOD-Safety, VL)

1-PTW
Hot work (SR) 2-SMP & HIRA Dec
3-Job specific TBT.
2.56 Electrocution & 4- Mandatory PPEs
Burn injury 3 4 3 12
short circuit. 5- Authorized persons
for SR

8. NDT Work (RT &

SR)
8. NDT Work (RT &
SR)

1-PTW
2-SMP & HIRA Dec
3-Job specific TBT.
1-Injury To Body
4- Mandatory PPEs
Parts
2.57 Suffocation 5-Awareness
2-Breathing
3 4 3 12
6-Confined Space
problem
Pass
7-Calibrated Multi gas
Detector

Reviewed By Reviewed By Reviewed By Reviewed By

(HOD, PMPL) (HOD, VL) (HOD-Safety, PMPL) (HOD-Safety, VL)

Note-1. Mandatory PPEs :- Safety helmet, Safety shoes, Safety goggles, Nose mask, Job specific PPEs :- Cotton dotted han
Full body leather apron, leg guard, hand sleeve, welding face shield, Heat resistance hand gloves ( Hot work), Full body
FORM:MRJ/HIRA/01-00 Note: S= Severity, P= Probability, BC=Business concern, S/NS- Significant/ Non-significant
ENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)
DOC. NO. : IPP/HIR-BMD/NROU/02
BOILER TUBE LEAKAGE ARRESTING
NORMAL-NON ROUTINE
Date: 25.11.2020 PAGE 1 OF 2
Residual Risk Assessment

Score= S*P
Risk level

Risk level
Ref :Proposed controls (Elimination, Substitution, Engg,
BC S/NS
Sign/Admin & PPE)

P
1-Working area must be cleaned before executation of work.
Acceptable Acceptable
NL NS 2-Awareness Training for using Area Specific PPEs (Nose 2 1 2
Risk Mask, Safety Goggles). Risk

1. Ensure proper housekeeping.

2. Direct contact of body parts with sharp edge to be

Adequate Acceptable
NL NS avoided. 2 2 4
Risk Risk
3. Safety awareness training.
4. Cut resistance hand gloves to be used.
5- Only good condition material to be shifted

1-Ensure safe access & good housekeeping of work place

Acceptable 2-All unwanted material should be removed from work place. Acceptable
NL NS 2 1 2
Risk 3.Extra light to be provided if required. Risk
4.Area to be barricaded.

1- Persons having height pass are only allowed to work

2-Person must use safety belt/ fall arrestor/ life line while
working at height
Substantial Acceptable
NL S 3- Scaffolding must be approved by an authorized person 4 1 4
Risk Risk
4- Scaffolding checklist must be filled & safety tag be provided
before use
5-Strict supervision to be ensured.
 1- Adequate monitoring of work place.
2-Boiler 0mtr, 13 Mtr stair case to be barricaded & No
person is allowed to go in boiler area.
3-Radiation Detector must be kept with RT performing
person.
4- All Job specific PPE's to be used as per BARC norms.
Substantial Acceptable
Risk
L S 5- Communication to be done with CCR for unauthorized 4 1 4
Risk
movement during RT
6- Source must be stored at designated place
7- Before doing RT special permission must be taken
from maintenance head & communication must be given
to all area in charges/ HOD/CCR.
8-Strict supervision to be ensured.

Reviewed By Approved by Approved By

(HOD-Safety, VL) (Maintenance Head, PMPL) (Maintenance Head, VL)

1- Power source to be carried from 30mA ELCB point

only
2- Do not touch hot surface in naked hand
3- Do not touch any work piece during live power source
4- Cable condition must be checked before use
Substantial 5- Authorized electrician must engage for cable Acceptable
NL S 4 1 4
Risk connection work Risk
6- Area must be barricaded during SR
7- Work piece to be touched only after it is cooled to
ambient temp
8- SR to be done as per QC standard.
9-Strict supervision to be ensured.
 1-Ensure proper Confined space & Isolation certificate.
2-Before starting inside work O2 & other toxic gases level
should be measured by authorized gas tester.
3-Job specific Tool box Talk should be conducted before
starting of work.
4-The worker must be medically fit & must have a valid
confined space pass.
5-Confined space entry & exit register should be
followed.
Substantial 6-Confined space stand by person must available near Acceptable
L S 4 1 4
Risk the entrance of Manhole. Risk
7-24 volt illumination should be provide for lighting
purpose.
8-Periodically rest to be given to worker.
9-Gas testing to be done periodically.
10-Safety watcher to be deputed & Ensure close
supervision.
11- Emergency rescue plan must be attached
12- Rescue team must be informed before start of work
13-Strict supervision to be ensured.

Reviewed By Approved by Approved By

(HOD-Safety, VL) (Maintenance Head, PMPL) (Maintenance Head, VL)

pecific PPEs :- Cotton dotted hand gloves (manual material handling), ear plug (Noisy area)
es ( Hot work), Full body harness. (Height work)
cant/ Non-significant
IPP/WI-MM/BMD-02 & IPP/WI-MM/BMD-09

Refer
SOP/WI
 proved By

ance Head, VL)

IPP/WI-MM/BMD-02 & IPP/WI-MM/BMD-09 IPP/WI-MM/BM
 proved By

ance Head, VL)

IPP/WI-MM/BMD-02 & IPP/WI-MM/BMD-09