DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)

DEPARTMENT BOILER MAINTENANCE DEPT. DOC. NO. : IPP/HIR-BMD/NROU/01

TITLE VALVE SERVICING & REPLACEMENT
Location BOILER/ MILL/ FAN NORMAL-NON ROUTINE
VER. NO : 02 REV. NO : 01 PAGE 1 OF 5
Hazard Identification Existing Risk Assessment Residual Risk Assessment

Risk Score= S*P

Score= S*P
Hazard No.

Risk level

Risk level
Existing No. of Ref :Proposed controls (Elimination, Substitution, Refer
Existing Control BC S/NS
ACTIVITY Hazard Potential Persons Engg, Sign/Admin & PPE) SOP/WI

P
Measures
harm involved

1-PTW 1-Ensure proper PTW with isolation before execution of

2-SMP & HIRA Dec work.
3-Job specific TBT. 2-Work to be started minimum 1 hr after isolation.
Contact with hot 4- Mandatory PPEs 1-Burn injury 3-Residual steam to be drained after line isolation.
Adequate Acceptable
1.1 surface 5-Awareness 2-Injusy to 4 4 2 8 NL NS 4-All job specific PPEs & Heat resistance hand gloves to 4 1 4
Training body parts Risk be used. Risk
6-Equipment isolation, 5.Signage and caution board to be provided.
steam/ oil isolation 6.Area to be barricaded.
before start of work

1. PPE's (Ear plug 1-Hearing Acceptable 1. In case of high noise (>80 Db) ear plug to be used. Acceptable
1.2 Exposure to Noise 4 2 2 4 NL NS 2 1 2
must be used) Problem Risk 2. Noise exposer time table to be followed as per SMP. Risk

1. PPE's (Nose 1- 1-Working area must be cleaned before executation of

Acceptable work. Acceptable
1.3 Exposure to Dust mask, safety Respiratory 4 2 2 4 NL NS
2-Awareness Training for using Area Specific PPEs
2 1 2
Risk Risk
1. Valve servicing goggles) problem (Nose Mask, Safety Goggles).
(Gland
replacement, 1. Ensure proper housekeeping.
Jamming clear, 1. PTW system (SMP,
Lapping) HIRADeC). 2. Direct contact of body parts with sharp edge to
Adequate Acceptable
1.4 Sharp edge 2.Job specific Cut injury 4 2 3 6 NL NS be avoided. 2 2 4
PPE'S Risk Risk
3. Safety awareness training.
3. Job specific TBT 4. Cut resistance hand gloves with full sleeve
dress to be used.
1. Mandatory PPE's
(Safety helmet, 1-Ensure safe access & good housekeeping of work
shoes) place
Acceptable 2-All unwanted material should be removed from work Acceptable
1.5 Slip & Trip 2. Job specific Body injury 4 2 2 4 NL NS
place.
2 1 2
Risk Risk
PPE's (cut 3.Extra light to be provided if required.
resistance hand 4.Area to be barricaded.
gloves)

1. Physical condition of hammer to be checked prior to

1. PTW,SMP & work start.
HIRADeC 2. No one shall present near the area during hammering.
Adequate Acceptable
1.6 Hit by hammer 2. Job specific Body injury 4 3 3 9 NL NS 3. Permission to be taken for hammering tools before 3 1 3
PPE'S Risk used Risk
3. Job specific TBT. 4. Pneumatic tools to be used to reduce hammering
work or elimination hit object
 DOCUMENT HAZARD IDENTIFICATION, RISK ASSESSMENT AND DETERMINING CONTROLS (HIRADeC)
DEPARTMENT
TITLE PIPE LINE REPAIR & REPLACEMENT
Location BOILER/ MILL/ FAN NORMAL-NON ROUTINE
VER. NO : 02 PAGE 1 OF 3
Hazard Identification Existing Risk Assessment Residual Risk Assessment

Risk Score= S*P

Score= S*P
Hazard No.

Risk level

Risk level
Existing No. of Ref :Proposed controls (Elimination, Substitution, Refer
Existing Control BC S/NS
ACTIVITY Hazard Potential Persons Engg, Sign/Admin & PPE) SOP/WI

P
Measures
harm involved

1-PTW 1-Ensure proper PTW with isolation before execution of

2-SMP & HIRA Dec work.
3-Job specific TBT. 2-Work to be started minimum 1 hr after isolation.
1-Burn
Contact with hot 4- Mandatory PPEs 3-Residual energy to be drained after line isolation.
injury Adequate Acceptable
1.25 surface 5-Awareness 4 4 2 8 NL NS 4-All job specific PPEs & Heat resistance hand gloves to 4 1 4
2-Injusy to Risk Risk
Training be used.
body parts
6-Equipment isolation, 5.Signage and caution board to be provided.
steam/ oil isolation 6.Area to be barricaded.
before start of work

PPE's (Ear plug must Hearing Acceptable 1. In case of high noise (>80 Db) ear plug to be used. Acceptable
1.26 Exposure to Noise 4 2 2 4 NL NS 2 1 2
be used) Problem Risk 2. Noise exposer time table to be followed as per SMP. Risk

Pipe line 1-Working area must be cleaned before executation of

replacement PPE's (Nose mask, Respiratory Acceptable work. Acceptable
1.27 Exposure to Dust 4 2 2 4 NL NS 2 1 2
safety goggles) problem Risk 2-Awareness Training for using Area Specific PPEs Risk
(Nose Mask, Safety Goggles).

1. Ensure proper housekeeping.

1. PTW system (SMP,
HIRADeC).
Adequate 2. Direct contact of body parts with sharp edge to be Acceptable
1.28 Sharp edge 2.Job specific Cut injury 4 2 3 6 NL NS 2 2 4
Risk avoided. Risk
PPE'S
3. Safety awareness training.
3. Job specific TBT
4. Cut resistance hand gloves to be used.

1. Mandatory PPE's 1-Ensure safe access & good housekeeping of work

(Safety helmet, place
shoes) Acceptable 2-All unwanted material should be removed from work Acceptable
1.29 Slip & Trip Body injury 4 2 2 4 NL NS 2 1 2
2. Job specific PPE's Risk place. Risk
(cut resistance hand 3.Extra light to be provided if required.
gloves) 4.Area to be barricaded.