FABRICATION SHOP FACILITIES

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NAME OF MACHINE CAPACITY / RANGE MODEL / MAKE FUNCTIONS / JOB HANDLED PICTURE
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Special Welding Equipment

360 Amps at 60% duty cycle

Welding Range : Tube to tube sheet welding is performed
Orbital Welding Machine Capacity: PS - 406 automatically. TTS welding of Carbamate
1 Max. Tube OD 19mm - 27mm Polysoude France Condenser, Urea Stripper and other exchangers
(Automatic)
Available Mandrel Sizes : performed successfully.
D-21.1, D-14.85, D-20

250 Amps at 100% duty cycle

Welding Range : 13.4 to 15.75 mm
Orbital Welding Machine M/C Capacity: PS - 254 Tube to tube sheet welding of standard heat
2 Max. Tube OD 10mm - 60mm Polysoude France exchangers are carried out.
(Automatic)
Available Mandrel Sizes :
D-21.1, D-14.85, D-20

ESAB Submerged Arc A2 Multi-Track ESAB Automatic continuous welding can be performed
3 1000 Amp at 60% duty cycle
Sweden on plates.
Welding Machine

ESAB Column & boom Column & Boom: 4M x 4M Column & Boom:
Maximum current 1500 A 300M Welding Head: SAW welding of exchangers / vessels up to 4 m
4 Submerged Arc Welding Wire feed speed = 0.2-4 m/min A6 dia. from inside and outside.
Machine Welding speed 0.2-2 m/min Sweden

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Control of current and switching On / Off during

welding with remote. TIG welding with
High frequency TIG Welding 600 Amp at 60% duty cycle Dynasty 700
5 Square wave latest technology MILLER USA
programmable parameters for precise welding
Machine especially for furnace, boiler and exchanger
tubes.

Duty cycle: 150A at 35%

130A at 60%, Welding current
Portable Welding regulation 50-100 A, Welding Mobile welding unit used for SMAW jobs at plant
TSECO-HBS
6 Generator current regulation 90-150 A
MOSA Italy
and off-site locations like Gas Line, Raw Water
(Petrol engine driven) Welding voltage 45-70 V Line, APL, etc.
Electrode Dia I-Scale 2-3.25 mm,
Electrode Dia II-Scale 3.25-4 mm

Duty cycle 115 V 60%

This machine can be connected with 220 V power
Stick 90 Output Amps
Invertec V-205 T supply. Light weight, can be hand carried, used to
High frequency Portable TIG 120 Output Amps
7 Duty Cycle 230 V 60%
AC/DC carry out pulsed GTAW and SMAW. Due to its
Welding Machine Lincoln, USA light weight and small size, welding inside vessels
Stick 150 Output Amps
etc. can easily be performed.
TIG 170 Amps

Sheet Cutting Machines

Current range:100-400 Amp

PK-45
Plasma: Nitrogen Used for cutting of SS, CS & Al. sheets,
8 Plasma Cutting Machine Secondary gas: CO2
Thermal Dynamic
Thk range: 76 mm
Corporation USA
Max.sheet thickness 76 mm

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Duty cycle: 100%/60%/40%

(Based on a 10 minutes periods)
Plasma Cutting Machine Tomahawk 1025 Used for cutting of SS, CS & Al. sheets,
9 Output current: 40A/50A/60A
Lincoln Electric Italia Thk: 10-25 mm
Plasma Air Output voltage:
96 VDC/100 VDC/104 VDC

Automatic Copying Plate Sheet thickness: 3-100 mm

IK54D
Cutting Speed 100-1000mm/min Used for cutting of CS regular / irregular /
10 Cutting Machine Circular cutting Ø600 ~ Ø1700mm
K01KE SANSO KOGY,
intricate shapes.
(Oxy Acetyline gas cutting) Japan
For square: 30 ~ 600

Sheet thickness: 3- 100 mm

Portable Gas Cutting Cutting speed: 150-1000 mm/min IK WEASEL Automatically cuts and bevels CS plates in
11 Min. dia cut 60 mm - 1-1/2" ID Koike Sanso Japan straight and circular shapes for fabrication jobs.
Machine
OD 23" (600 mm)

VICTORY
Sheet thickness: 3-150mm
VIC-10
Gas Cutting Machine Also cuts bevel of 45º at sheet, Used for cutting / beveling of carbon steel sheets
12 Cuts circles 75 to 1140 mm dia,
CHIYODA SEIKI CO.
for straight and circular shapes.
(VIC-10) LTD
Cutting speed: 100-1000 mm/min
JAPAN

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Exchanger Retubing Machines

Max. Tube ID: 08-30.2 mm
Air motor: 0.5 HP Light weight and very handy machine. Can
Air intake: 6 bar perform seal weld cutting, tube facing / beveling
Tube beveling machine SM-8
13 Air Flow: 350 Ltr /Min
Protem, France
jobs at narrow spaces like adjacent to pass
(Protem SM-8) Off load motor speed: 360 RPM partition plate and channel head walls. Beveling
Nominal motor speed: 169 RPM all tubes & pipes
Weight: 1.7 Kg

Tube ID: 7.5 - 43.75 mm Medium size

Tube beveling machine S-18
14 Air motor: 0.5 HP (370 W)
Protem, France
Seal weld cutting, tube facing beveling jobs for
(Protem S-18) Weight: 2 Kg exchangers and condenser

Tube ID: 12 - 83 mm Large size

Tube beveling machine S-28
15 Air motor: 0.6 HP
Protem, France
Seal Weld Cutting, tube facing beveling jobs for
(Protem S-28) Weight: 6 Kg exchangers and condenser

Tube ID: 12 - 42 mm
Tube beveling machine Weight: 4.5 Kg Seal Weld Cutting, Tube Facing / Trimming /
MINI-C - 60
16 (GBC) Air working pressure 90 PSI Or
MAUS, ITALY
Beveling jobs in Urea Strippers and other
Mini-C 6 BAR exchangers
Idle speed 210 RPM

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Tube ID: 20 - 42 mm
Tube beveling machine Weight: 5.8 Kg
MINI-K Seal weld cutting, tube Facing ,beveling jobs in
17 (GBC) Air working pressure 90 PSI OR 6
MAUS, ITALY Urea Strippers and other exchangers
Mini-K BAR
Idle speed: 210 RPM

Tube beveling machine Tube ID: 20 - 42 mm

MINI-AUTO
Weight: 4.5 Kg Seal weld cutting, tube Facing ,beveling jobs in
18 (GBC) Air working pressure 90 PSI or 6 bar
MAUS, ITALY
Urea Strippers and other exchangers
Mini Auto Idle speed 210 RPM

Locking tube range: 22-108 mm

Boiler maker Tube OD 1" - 4" standred Seal weld cutting, tube facing / trimming /
19 working range: OD 0.87"-4.25"
G B C/ Maus, Italy
beveling jobs in boilers.
(GBC)
Ideal speed: 70 RPM

Tube OD: 1"-1-1/2" GTS - 4

20 Tube facing machine Air Operated Spitnaz
E-208 tubes repair jobs

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Tube OD: 3/4" to 1-1/2"

Motor-OF-20R
(Pneumatic)
21 Inside Tube Cutter Motor: RPM 470
F/794 Heat Exchanger retubbing
MAUS, Italy
Drive: Air 6 PSI

Tube OD: 1/2" to 1-1/2"

(Pneumatic)
Extraction power 10,000 KGf
Tube Stub Extraction Jaws Expansion power: 1000-4000 Grippul 10 Reclamation of tube sheets for retubing of heat
22 KG MAUS, Italy exchanger
Machine (Grippul 10)
Extraction length: 120 mm
Max. Pressure 350 Bar
Power Supply 24 V DC

Automatic Tube Puller TP Tube OD: 1/2" - 1-1/2"

TP 30P Reclamation of tube sheets for retubing of heat
23 30/P Extraction force 30,000 Kgs
MAUS, Italy exchanger
(Pneumatic) Pressure Max. 330 Kg/CM2

Tube OD: 1/2" - 1-1/2"

Max Pressure 350 bars
Automatic Tube Puller Extraction force 60,000 Kg
TP 60E Reclamation of tube sheets for retubing of heat
24 machine TP 60/E Voltage: 440-380 -220 V
MAUS, Italy exchanger
(Electric driven)(Qty 02) 50-60 Hz 3 phase
Control Voltage: 24 V
Power absorbed: 4 KW

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Tube ID: 8 - 37 mm
Tube Rolling Machine 1000
25 RPM-700
Airetool, USA
Heat Exchanger fabrication
(Pneumatic) Operating pressure 90-125 PSI

Tube size :1/2"-4"

V- 220/380, 50-60 HZ Three phase
Tube rolling machine Voltage motor 26-42 V F/90/V2 Electronic tube rolling machine for Heat
26 Voltage at pedal: 12 Volt MAUS Italy Exchanger fabrication
(electric)
Power Delivered:
1600 VA to 2300 VA

Power 1100 W,
Voltage: 3-42 V BQ 140-IK
Rolling of Boiler Tubes (Steam Drum) Job to be
27 Tube Rolling Machine Frequency: 50 Hrz W.Homberger,
B-601,602,605
Speed 55 RMP Germany
Rolling capacity 1-1/2" to 6"

Operating Range 10-20 mm Precise measuring device to measure tubes ID

EDC-112B-5BW
28 Digital dial Bore Gauge hole ID
Holematic
and tube sheet hole ID for heat exchanger
Measuring Depth 1 m fabrication

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Operating range: 20-50 mm Precise measuring device to measure tubes ID

F/703
29 Digital dial bore gauge hole ID
XTPG03 75562
and tube sheet hole ID for heat exchanger
Measurement depth: 2.5 m fabrication

Pipe/Shell Beveling and Cutting Machines

Wall thickness up to 30 mm
Chuck on: 3.780" ID through 12" ID pipe or
tube,
Machined double extra heavy 5"-8" (1.25"
Pipe Cutting / Beveling / wall thk max.)
SDB 412A Pipe beveling jobs, Flange facing / grooving jobs.
30 Facing Machine (Pneumatic) 10" pipe Sch. 160 (1.25" wall thk max.)
WACHS, USA Counter bore etc.
12" pipe Sch. 120 (1" wall thk max.)
SDB 412A Air requirement 70 CFM at 90 PSI
Total RPM 0-30
Max. Axial Feed: .80" per revolation
Total usable travel: 3"

Pipe dia: 6"(168.27 mm)

Pipe Beveling Machine Pipe dia: 8" (219.07 mm)
284A -01/03 Cutting / Beveling of medium size pipes for
31 (Manual Oxy, Acetylene gas Pipe dia: 14" (355.60 mm)
H&M, USA fabrication jobs.
cutting) Pipe dia: 20" (508.0 mm)
Thickness range: 6-50 mm

Pipe Beveling Machine Pipe dia: 24" (609.60 mm)

GEORGE WISCH Beveling/cutting of large size pipes for fabrication
32 (Motorized, Oxy Acetylene Pipe dia: 30" (762.0 mm)
USA jobs
gas cutting) Thickness range: 10-50 mm

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No.

Air Powered Panel Saw

Pneumatic shell cutting Shell dia = 3000 mm Used for heat exchangers shell cutting and large
33 Thickness = 30 mm
APS-438
size pipes cutting with cutting disc.
machine ESSCO, USA

Shearing and Punching Machines

Cut sheets up to 25 mm Thk

Round bar of 50 mm dia
HILL ACME # 5
Universal Shearing Machine Square bar of 47 mm Sheet, angle iron, T iron, round bar, sequar bar
34 Punch hole dia. up to 36 mm.
METAL WORKER
and hole punch
HILL ACME # 5 PUNCH USA
Cut flat profiled sections

Cuts sheets up to 13 mm,

Round bar of 30 mm dia,
Square bar of 28 mm punch
Universal Shearing Machine 130 SL Sheet, angle iron, T iron, round bar, sequar bar
35 Hole dia Up to 11 mm
OMS Italy and hole punch
Portable Mat'l max thk. 30 mm
Hole dia Up to 13 mm
Mat'l max thk. 25 mm

Cut sheets from 2 to 6 mm thk

Maximum width 2500 mm
Guillotine Sheet Shearing Q11-6 X 2500
36 Strokes per minute: 10
Made in China
Cutting of CS, SS and AL sheets
Machine Motor power 7.5 kw
Speed 1000 RPM

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Hole dia - 1-5/16 " (33.3 mm)

W-A Whitney Portable
Max thik: 1-3/32" (27.78 mm) Portable punching machine for punching holes in
37 Hydraulic Punch Machine Die and punch size:
Presses
structures and sheets.
Model # 790-084 USA.
22.04mm - 27.59mm

HP Jetting Machines
Flow rate 62 L/Min
Operating Pressure 1000 bar
Motor speed 1500 RPM
Crankshaft speed 380 RPM
Piston Dia 30 MM
HD P-163
High Pressure Jetting Motor rating: 132 KW
38 Voltage: 380
Hammelmann, Cleaning of Heat Exchanger, Condensers tubes
Machine-I (Motor driven) Germany
Frequency: 50 Hz
No. of lances: 04
(Usually two lances work
simultaneously due to less flow
rate), Shell-Omala-320
Flow rate 118 L/Min
Operating Pressure 600 bar
Motor speed 1500 RPM
Crankshaft speed 380 RPM
Piston Dia 40 MM HD P-162
High Pressure Jetting Motor rating: 132 KW
39 Hammelmann, Cleaning of Heat Exchanger, Condensers tubes
Machine-II (Motor driven) Voltage: 400 Germany
Frequency: 50 Hrz
No. of lances: 04
(All 04 lances can work
simultaneously due to high flow
rate), Shell-Omala-320

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Jacks and Skid rollers

Pump PE-55
Hydraulic Jack, pump and Capacity up to 100 ton/jack 100 Ton
40 Single action (Push) spring return Power Team, USA
Load lifting / jacking
accessories
Cylinder travel - 50 mm

Capacity up to 109/36 ton/jack

Hydraulic Jack, pump and HDA 1006 Load lifting / jacking
41 Double action: Push and Pull
Hi-Force, USA Channel head separation of Strippers
accessories Cylinder Stroke- 152mm

Capacity up to 203/94 ton/jack

Hydraulic Jack, pump and HDA-2006 Load lifting / jacking
42 Double action: Push and Pull
High force USA Channel head separation of Strippers
accessories (High Force) Cylinder travel - 152mm

100 Tones: 04
Hillman Incorporated
43 Skid Rollers (Dollies) 50 Tones: 04
USA
Heavy load sliding (exchangers, vessels etc)
10 Tones: 08

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Hot Tapping Machines

Hot Tapping / Drilling T-101

44 Off take size: 1/2" to 4"
TDW, USA
To take on stream off takes
Machine

Drilling Machine
Hot Tapping / Drilling Off take size: 3" to 12"
45 Drive ;pneumatic / Air
C1-36 To take on stream off takes
Machine Mueller Co, USA

Hydraulic Testing Pumps

Hydraulic pressure in bar

LC 80
Air Driven Pressure Testing LC 80x1 Bar Air pressure = 80 Bar Pressure Testing of valves, exchangers, vessel,
46 LC 80x3 Bar Air pressure = 240 Bar
Trouvay & Cauvin,
etc.
Pump France
Capacity up to 600 bars

LC 100 x 1 Bar Air pressure = 100 Bar

LC 100
Air Driven Pressure Testing LC 100 x 2 Bar Air pressure = 200 Bar Pressure Testing of valves, exchangers, vessel,
47 LC 100 x 6 Bar Air pressure = 600 Bar
Trouvay & Cauvin,
etc.
Pump France
Capacity up to 600 bars

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Piston dia 30 mm PEM-300

Hand Operated Pressure Pressure Testing of valves, exchangers, vessel,
48 Piston stroke 40 mm Trove & Cauvin
etc.
Testing Pump Capacity up to 60 bars France

Piston dia 50 and 16 mm PEM-500

Hand Operated Pressure Pressure Testing of valves, exchangers, vessel,
49 Piston Stroke 40 mm Trove & Cauvin
etc.
Testing Pump Capacity up to 200 bars France

Plate Rolling Machines

Length of rollers: 2050 mm
Width of plate: 2000 mm
Smallest possible bending dia
Hydraulic 4 Plate Bending meter on top roller: 400 mm
VRM-hy-2000/29 Rolling of sheets for fabrication of medium size
50 (sheet rolling) Machine. mini. Bending dia meter: 400 mm
Max thickness 29 mm at 2 m Plate HAEUSLER Switzerland shells
(HAEUSLER) width and dia after rolling
For thickness more than 29 mm,
refer to capacity chart.

Max thickness 10 mm Bending Rolls

51 Plate rolling machine Max. Length of plate 1800 mm RME-2 Rolling of sheets for misc fabrication jobs
Mini. Rolling dia 300 mm Goteneds-Sweden

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Hydraulic Bolt Tensioner

Hydraulic bolt tensioning SC 10 500 Air driven Hydratight UK

To operate hyd bolt tensioners for Tightening /
52 pump Hydraulic SPS pump unit GKN SPS
loosening of stud bolts of HP equipment
(Pneumatic) Pump max pressure: 0-1700 bar GKN

Bolt Tensioners (threaded

Bolt size: 2-1/2", 2-3/4", 3-3/4", Tightening / loosening of stud bolts of HP
53 insert, bridge etc; complete M-76, M 80, M-120
Hydratight UK
equipment
set)

Sand Blasting Machines

Clemco Abrasive Blast

Sand mesh size range: Equip.
Portable sand blasting machine for sand blasting
54 Sand Blasting Machine 14-20 Silica sand Washington, MO
of structure, vessels, tanks and pipe lines etc.
30-60 Garnet 63090
USA/

Sand mesh size range:

Fabricated by Fab Portable sand blasting machine for sand blasting
55 Sand Blasting Machine 14-20 Silica sand
Shop of structure, vessels, tanks and pipe lines etc.
30-60 Garnet

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Air Compressors

Air compressor Screw compressor out put 8.6-bar Xams - 286 CD Atlas Compressor used for pneumatic tools and sand
56 air flow - 610.cfm. Copco Belgium blasting machine operation
(Diesel driven)

Threading Machine

Threading Capacity 1/8" to 2" pipe

Portable Power Driver ends Model 700
57 Motor 1/2 HP Rigid UK
In-situe pipe threading
(Threading Machine)
Volts 115, AC

Threading Capacity 1/8" to 2" pipe

ends
Threading Machine (Pipe & Ridgid-802
58 Motor 1/2 HP
USA
In-situe pipe threading
Bolts) Volts 115 V
Speed: 54 RPM

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Misc. Machines

LPR-4 weight 49 LBS

Cylinder size: 3-1/2"
Torque System Int'l, Nut tightening / loosening by applying hyd. Force
59 Low Profile Ratchets Device Cylinder Capacity: 23 300 Ft, lbs
USA through remote control.
Spanner Size: 115 MM
Model: 1500 A

Magnetic Base Drill Drilling capacity: 2-13 mm ART 313 In-situe drilling of holes in structure and plate
60 Capacity upto 30mm thick sheet ELMAS cutting jobs
Machine

GW4/GW7 Hanging of machines / tools during exchanger

61 Balancer (Qty 02 Ea) Capacity: 10-15 Kg , 45-60 Kg
Ingersoll, Rand, USA fabrication and welding jobs

Mechanical Cleaning Capacity 1/2" to 1 1/2" CC-375

62 Air Driven AIR TOOL USA
Inside tube cleaning of exchangers & condenser
Machine

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Work Space 3ft X 3ft X 3ft, (27 cft) GRIEVE

Heat Treatment Oven Preat heat, post heat valve bodies and Heat
63 Max temperature 1250 F, (685 MODEL AB-1250 ,
Treatment jobs
(GRIEVE) deg C ) USA

To induce vibration to help releasing tubes from

Centrifugal Force : 58899 KN,
External Pneumatic tube sheet
64 Air Consumption : 1800 NL/1, SOMAI, Italy
Channel head relieving - Urea Strippers
Vibrator Working Pressure 6 Bars
rehabilitation jobs

Valves reclamation tools for tefline and AZ valves

65 Sleeve Insertion Tools Capacity 2", 3", 4", 6", 8" Tufline
Tuflone sleeve replacement

Hole dia Min. 14 mm

Hole Dia Max. 50 mm.
Portable Megnetic Make holes in structure
Drill Machine (Magnetic Max Thickness. 75 mm.
66 RPM: 500 / 800 V
Drill Also being utilized for enhancement of
base) AO-5000 JAPAN fabrication facilities structure
110 - 120 V / 220 - 240 V
Cutting size: 18mm - 32mm

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ST-80 X B - 1S
67 Infrared Thermometer Temp range: 32-760 deg C
RAYTEK USA
Sleeve Insertion welding and heat treatment jobs

Rotating capacity 120 tones

Supporting capacity 60 SCR-120SL Rotation of heavy equipment during fabrication
68 Welding Rotator 60 Ton tones/rotator Cotec Islamabad and welding
Supporting dia.500-6200 mm

Rotating capacity 60 tones

Supporting capacity 20 Rotation of heavy equipment during fabrication
69 Welding Rotator 40 Ton tones/rotator
40 TNA
and welding
Supporting dia.300-4500 mm

Rotating capacity 37.5 tones

Supporting capacity 12.5 Pema 25 TA Rotation of heavy equipment during fabrication
70 Welding rotators 25 Ton tones/rotator Roller Bed and welding
Supporting dia.150-4500 mm

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