Quality Changes the World

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sa sa sa
me me me

Crawler Hydraulic
Excavator
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sab2 sab2 sab2

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SY195C9
SY205C9
SY215C9
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SY225C9
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sab sab2 sab2
m e me me
SY245C9
SY265C9

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3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me Safety, Operationmeand me
Maintenance Manual
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 SY195~265C9 Crawler Hydraulic Excavator

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sab2 sa b2 sab2
me me me

SY195~265C9
Crawler Hydraulic Excavator
-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 s ab2
s ab2
me me and Maintenance Manual
Safety, Operation me

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-24 -24
WARNING -2 4
-11 -11 -11
023and follow the safety precautions and2instructions
Read
2 023 023 dec-
in this manual and on the machine
2
e sabals. Failure to do can cause serious injury,
e sab death or property damage. Keep this e sabmanual with
m the machine for reading and future reference.
m m

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

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2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator

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3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me Sany Group me
Shanghai Sany Heavy Machinery (LTD)
Sany Industrial Park, Xinyang Road,
No.1831, Fengxian District, Shanghai, China
Zip code: 201413
Service hotline: 4008 28 2318
Inquiring and Complaint Number: 4008 87 9318

24 4 4
http://www.sanygroup.com
1 - -2 -2
3- 1 3-11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -24 -24
3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

© 2019 by Sany Group. All rights reserved. No part of this publication may be repro-
duced, used,
1 - 24 distributed or disclosed except during
1 - 24 normal operation of the machine as 1 - 24
3-1 herein. All information included0within
described
0 2 2 3-1 this publication was accurate at02the 3-1time
of2publication. Product improvements, brevisions,
2 etc., may result in differences b 2between
e sabyour machine and what is presentedeshere. a e s a
m m Sany Group assumes no liability. m For more in-
formation, contact Sany Group.

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

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2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator

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EXEMPTION CLAUSES
-1 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me Specific Declaration me me

The crawler hydraulic excavator is a multi-purpose construction machine that is primarily used for
digging or loading earth and stones. It can also be used for grading, slope-trimming, lifting, break-
ing, demolishing and trenching applications. The excavator is widely used in road and railway con-
struction, bridge building, city construction, as well as airport, sea port and water conservation
construction. It can also perform the function of bull dozer, loader and crane. Application other than
the specified range are excluded from the scope. Sany assumes no responsibility for any conse-
quence caused by unauthorized applications.

-24 no responsibility for consequences caused

Sany assumes -24 by the following factors: -24
3 -11 3 -11 3 -11
202 of the excavator due to failure bto20observe
•bMisuse 2
b2
02 in this
the information provided hereunder
sa sa sa
me manual; me me
• Unauthorized restructuring or modification to the excavator;
• Use of non-genuine parts, or untested or unapproved parts or tools.
• Use of non-genuine parts, or untested or unapproved parts or tools.

Sany cannot anticipate all potential hazards that may occur on work site. Therefore, excavator op-
erator and owner shall attach great importance to the issue of safety.

Local government may impose higher standards for use of a hydraulic excavator. If local regula-
tions have conflicts to the safety rules described herein, whichever the stricter applies.
4 4 4
1-2of Sany
Obligations
-11
-2
-11
-2
0 2 3-1 0 23 0 23
2
• Offer quality excavators along with correct 2 2
sab sab sab
information.
e
m • Abide by after-sales service commitment e e
m and keep a record for all maintenance
m work and repair
work.
• Provide training for excavator operators and service persons as required.

Obligations of owners or authorized persons

• Only trained personnel who fully understand the Parts Book and the Safety, Operation and Main-
tenance Manual are allowed to operate and service the hydraulic excavator.
• Make sure that the excavator operator and service person are qualified for this job and know
their responsibilities.
• Regularly - 4
2inspect - 24 at work.
the safety awareness of related persons - 24
1 1 1
• Should
0 2 3-1any fault threatening safety occurs, shut
0 2 3-1down the excavator immediately. 023-1
b2 b2 sab
2
m esa• Sany service personnel have the right m esa to carry out safety inspection to theeexcavator
m
when
required.

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

• -24 specified by Sany, local laws and

Besides the1checks 4
1-2regulations on excavator shall also be1-2
4
-1 -1 -1
023
observed.
2 202
3
202
3
sab timely maintenance and repair of the
• eEnsure e sabhydraulic excavator. sa b
m m hydraulic excavator.
• Make a detailed plan for proper use of the me

Obligations of all operating personnel

• Any abnormalities that could bring improper operation of the hydraulic excavator or potential
hazards should be reported to your supervisor. The abnormalities should be corrected timely if
possible.
• All workers around the hydraulic excavator must know and obey all warning signals, and be alert
to safety of oneself and others.
• All operators must know the operating items and procedures.
24
1- hazardous situation and immediately1inform 24
1- operator and signalman of the haz- 24
• Be alert to 1any
3- 3- 11- 3-
02 as high voltage cables, irrelevant people
ards 2such 202 and worse ground condition. 202
sa b sa b sa b
me
Obligations of manager me me

• The operator must have been trained and fully understand the provision of the Safety, Operation
and Maintenance Manual. The operator must be healthy and licensed. Otherwise he/she is not
allowed to operate the hydraulic excavator.
• Make sure that the operator has good sense, cooperation awareness and psychological quality,
or he/she is not allowed to operate or service the hydraulic excavator.
• Make sure that the signal person has good visibility and hearing ability, knows standard com-
mand signals and can give signals clearly and correctly. The signal person shall also have
24 to recognize hazardous factors and
enough experience
- 24 timely tell the operator to avoid the
- -24
hazards.3
2 -11 23 -11 23 -11
• Make 2 0 2 0 2 0
sab sab sab
sure that the assistant person can positively identify the model and working condition of
e
m hydraulic excavator and choose a suitable e
m hydraulic excavator. m e
• Each operating personnel of a project shall bear certain safety responsibilities and is required to
timely report unsafe factors to the supervisor.

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me me me

2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

-2 4 -2 4 -2 4
3 -11 Table of02Contents
3 -11 3 -11
b 202 b2 b2
02
sa sa sa
me me me
1 Introduction........................................................................................................................1-1
1.1 Overview.................................................................................................................................1-5
1.2 Your Documentation Package.............................................................................................1-5
1.2.1 General .........................................................................................................................1-5
1.2.2 CD system requirements.............................................................................................1-6
1.2.3 Recommendations on using the documentation .....................................................1-6
1.2.4 Documentation storage ...............................................................................................1-6
1.2.5 Manual organization.....................................................................................................1-6
1.2.5.1 4General ...................................................................................................................1-6
1 - 2 1 - 24 1 - 24
3-1 Introduction ............................................................................................................1-7
1.2.5.2 3-1 3-1
021.2.5.3 Safety......................................................................................................................1-7
2 202 202
sab sa b sa b
me me me
1.2.5.4 System functions...................................................................................................1-7
1.2.5.5 Operation................................................................................................................1-7
1.2.5.6 Maintenance ..........................................................................................................1-7
1.2.5.7 Troubleshooting.....................................................................................................1-7
1.2.5.8 Specifications.........................................................................................................1-7
1.2.5.9 Optional Equipment ..............................................................................................1-7
1.3 Your Sany Machine...............................................................................................................1-8
1.3.1 Machine applications ...................................................................................................1-8
1.3.2 Machine directions .......................................................................................................1-8
1 -24
1.3.31Breaking 1 - 24
in a new machine .........................................................................................1-81 - 24
0 2
1.3.4 0 3-1 0 2 3-1
3- Machine information.....................................................................................................1-9
2
b 2 2 b 2 b
sa sa sa
me me me
1.3.4.1 General ...................................................................................................................1-9
1.3.4.2 Product identification plate...................................................................................1-9
1.3.4.3 Engine identification plate....................................................................................1-9
1.3.4.4 Drive motors identification plate........................................................................1-11
1.3.4.5 Swing motor identifi cation plate .......................................................................1-11
1.3.4.6 Hydraulic pump identifi cation plate..................................................................1-11
1.3.4.7 Chassis serial number....................................................................................... 1-12
1.3.5 Table for serial number and distributor information .............................................. 1-12
1.4 Correction Request Form - Technical Publications ....................................................... 1-13
4
-2Information
1.5 Contact -24
........................................................................................................... -24
1-14
3-11 3-11 3- 11
2 0 2 2 0 2 2 0 2
sa2bSafety.....................................................................................................................................2-1
sab sab
me m e m e
2.1 Foreword ................................................................................................................................2-5
2.2 Safety Messages...................................................................................................................2-6

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 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

2.2.1 General
1 - 24..........................................................................................................................2-6
1 - 24 1 - 24
2 3-1 alert wording....................................................................................................2-6
2.2.2 Hazard
0 0 2 3-1 0 2 3-1
2 2 2
e ab Other alert wording.......................................................................................................2-7
s2.2.3 e sab e sab
m 2.2.4 Safety decals.................................................................................................................2-7
m m
2.2.4.1 General ...................................................................................................................2-7
2.2.4.2 Textual safety decals ............................................................................................2-8
2.2.4.3 Graphical safety decals........................................................................................2-8
2.2.5 Safety decal locations..................................................................................................2-9
2.3 General Precautions.......................................................................................................... 2-17
2.3.1 Safety rules................................................................................................................. 2-17
2.3.2 Abnormal cases ......................................................................................................... 2-18
2.3.3 Personal protective equipment............................................................................... 2-18
-24
2.3.4 Fire11extinguisher 1 - 24 1 - 24
3-1 3-1
and first aid kit.............................................................................. 2-19
0 2 3- equipment.......................................................................................................
0 2 0 2
2
2.3.5 Safety 2 2 2-20
e ab Machine cleaning ......................................................................................................
s2.3.6 e sab e sab 2-21
m m m
2.3.7 Keeping cab clean..................................................................................................... 2-21
2.3.8 Lock the hydraulic controls before leaving the cab .............................................. 2-22
2.3.9 Hand-holds and steps .............................................................................................. 2-22
2.3.10 Elevated work .......................................................................................................... 2-24
2.3.11 No sitting on attachment ........................................................................................ 2-24
2.3.12 Articulated parts....................................................................................................... 2-25
2.3.13 Prevention of burns and scalds............................................................................. 2-25
2.3.13.1 Hot coolant........................................................................................................ 2-25
2.3.13.2 Hot
1 - 24 oil.................................................................................................................
1 - 24 2-26 24
1-
-1 and explosion hazard......................................................................................
2.3.14 3Fire 3-1 3-1
2-27
b 202 Fire caused by fuel or oils ...............................................................................
2.3.14.1 b 202 b 2022-27
sa sa sa
me 2.3.14.2 Fire caused by flammablemematerials .............................................................
me 2-28
2.3.14.3 Fire caused by electric lines .......................................................................... 2-28
2.3.14.4 Fire caused by hydraulic lines....................................................................... 2-28
2.3.14.5 Fire caused by illumination equipment ......................................................... 2-28
2.3.14.6 Fire caused by heat shield.............................................................................. 2-28
2.3.15 In the event of fire................................................................................................... 2-28
2.3.16 Windshield cleaning detergent .............................................................................. 2-29
2.3.17 Ejecting parts .......................................................................................................... 2-29
2.3.18 Falling object protection ........................................................................................ 2-29
1 -
2.3.19 Attachment 24 1 - 24
installation ........................................................................................... 2-301-2
4
2 -1
3Attachment 2 3-1 2 3-1
2 0
2.3.20 0
combination.........................................................................................
2 2 0 2-30
e ab Cab windows glasses .............................................................................................
s2.3.21 e sab e sab 2-30
m m m
2.3.22 Unauthorized modification ..................................................................................... 2-30
2.3.23 Work-site investigation ........................................................................................... 2-31

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 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

- 24
2.3.24 Operation
1 - 24
on loose ground ....................................................................................
1 -
2-31
1 24
2
2.3.25
0 3-1 Overhead power cables .........................................................................................
0 2 3-1 0 2 3-1 2-32
2 2 2
e sab 2.3.26 Visibility .....................................................................................................................
e sab e sab 2-33
m m m
2.3.27 Ventilation................................................................................................................. 2-33
2.3.28 Asbestos................................................................................................................... 2-34
2.3.29 Alternate exit ............................................................................................................ 2-35
2.4 Safe Operation Precautions ............................................................................................. 2-35
2.4.1 Safe starting ............................................................................................................... 2-35
2.4.1.1 Safe mounting..................................................................................................... 2-35
2.4.1.2 Operator seat...................................................................................................... 2-36
2.4.1.3 Seat belt............................................................................................................... 2-36
2.4.1.4 Before starting the engine................................................................................. 2-36
1 - 24 1 - 24 1 - 24
3 -1
2.4.1.5 Engine starting rules -1 -1
.......................................................................................... 2-37
2 022.4.1.6 2 023 2 023 2-37
Machine starting .................................................................................................
e sab 2.4.1.7 Starting engine in cold season e sab .........................................................................
e sab
m m m 2-38
2.4.1.8 Engine starting aid ............................................................................................. 2-38
2.4.1.9 After starting the engine .................................................................................... 2-39
2.4.2 Operation .................................................................................................................... 2-39
2.4.2.1 Inspection before operation .............................................................................. 2-39
2.4.2.2 Prior-operation precautions ............................................................................. 2-40
2.4.2.3 Travel direction confirmation ............................................................................ 2-40
2.4.2.4 Safety rules for turning ...................................................................................... 2-41
2.4.2.5 Safety rules for traveling ................................................................................... 2-43
1
2.4.2.6- 24Safe traveling .....................................................................................................
1 - 24 1 -
2-4424
1
3- 1 - -1
2 0 2 023
Machine operation on slope2............................................................................
2.4.2.7 2 023 2-46
sa b sab .............................................................................
sab
me 2.4.2.8 Operation in snowy weather
m e m e 2-47
2.4.2.9 Restricted operation........................................................................................... 2-47
2.4.3 Parking the machine ................................................................................................. 2-49
2.4.3.1 Select a parking place ....................................................................................... 2-49
2.4.3.2 Machine shutdown ............................................................................................. 2-50
2.4.4 Transportation............................................................................................................ 2-50
2.4.4.1 Loading and unloading ...................................................................................... 2-50
2.4.4.2 Transportation..................................................................................................... 2-52
2.4.5 Battery......................................................................................................................... 2-53

1 - 24
2.4.6 Operation
1 - 24
.................................................................................................................... 2-54
1 - 24
0 2 3-1 Before Starting the Engine................................................................................
2.4.6.1
0 2 3-1 0 2 3-1 2-54
2 2 2
e sab 2.4.6.1.2 Inspection before starting e sab ..............................................................................
e sab 2-55
m m m
2.4.6.1.3 Adjustment before operation......................................................................... 2-63
2.4.6.2 Engine Startup.................................................................................................... 2-69

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 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-
2.4.6.3 Engine
1 24 Shutdown ...............................................................................................
1 - 24 2-73 -24
2 3
2.4.6.4 -1Machine Operation.............................................................................................
2 3 -1 2 3 -11
2-73
b 20 b 20 b 20
es a 2.4.6.5 Machine es a es a
Turning................................................................................................. 2-77
m m m
2.4.6.6 Work Equipment Control ................................................................................... 2-79
2.4.6.7 Restricted Operations........................................................................................ 2-81
2.4.6.8 Permissible depth of water ............................................................................... 2-85
2.4.6.9 Traveling on a Slope .......................................................................................... 2-86
2.4.6.10 Escaping from Mud.......................................................................................... 2-88
2.4.6.11 Recommended Application............................................................................. 2-89
2.4.6.12 Parking .............................................................................................................. 2-91
2.4.6.13 Post-operation Inspection............................................................................... 2-93
24
2.4.6.14 Locking
- 24
..............................................................................................................
- 2-94
-2 4
-11 -11 -11
023 023 023
2.4.6.15 Operation in Cold Weather ............................................................................. 2-94
2 2 2
e sab2.4.6.16 Long-Term Storage..........................................................................................
e sab e sab 2-96
m 2.4.6.17 Transportation Information m .............................................................................
m 2-98
2.4.6.17.2 Loading and unloading ................................................................................ 2-99
2.4.7 Towing ........................................................................................................................2-110
2.4.8 Lifting objects with the machine .............................................................................2-111
2.5 Precautions for Maintenance...........................................................................................2-112
2.5.1 Pre-maintenance precautions ................................................................................2-112
2.5.2 Select a working area ..............................................................................................2-112
2.5.3 Prepare the machine ..............................................................................................2-113
2.5.4 Prepare yourself .......................................................................................................2-113
2.5.5 Lockout1 - 24and tag-out measures ..............................................................................2-115
1 - 24 1 - 24
2.5.60 2
Use3-1 proper tools .......................................................................................................2-115
0 2 3-1 0 2 3-1
2 b2 2
e ab Maintenance with engine running
s2.5.7 e e sab
sa..........................................................................2-116
m m m
2.5.8 Work under the machine .........................................................................................2-117
2.5.9 Track maintenance...................................................................................................2-117
2.5.10 Track tension adjustment ......................................................................................2-118
2.5.11 Recoil spring............................................................................................................2-118
2.5.12 Welding operation ..................................................................................................2-119
2.5.13 High-pressure hoses..............................................................................................2-119
2.5.14 Pressurized fluid.....................................................................................................2-119
2.5.15 Hot cooling system................................................................................................ 2-120
2.5.16 Air-conditioning system maintenance ................................................................ 2-120
- 4
2voltage - 24 - 24
1 1 1
3-1 3-1 3-1
2.5.17 High precautions...................................................................................... 2-121
2 0
2.5.18 2 Accumulator 2 0 2 2
...........................................................................................................0 2
2-121
e ab Fire and explosion prevention e.............................................................................
s2.5.19 sab e sab 2-122
m m m
2.5.20 Regular replacement of safety-related parts..................................................... 2-122
2.5.21 Maintenance operation ....................................................................................... 2-123

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-24 disposal of wastes....................................................................................

2.5.22 Proper
11 -24 11 -24
2-124
11
0 2 3- 0 2 3- 0 2 3-
2 2 2
e sa3bSystem Functions...........................................................................................................3-1
e sab e sab
m m m
3.1 Machine general drawing.....................................................................................................3-3
3.2 Monitoring System ................................................................................................................3-4
3.2.1 Display ...........................................................................................................................3-4
3.2.2 Operation method of each page of the display ........................................................3-7
3.3 Switches .............................................................................................................................. 3-17
3.3.1 General ....................................................................................................................... 3-17
3.3.2 Start switch ................................................................................................................. 3-17
3.3.3 Fuel control dial.......................................................................................................... 3-18
3.3.4 Work lamp switch ...................................................................................................... 3-19
3.3.5 Head1 - 24 lamp switch ......................................................................................................
1 - 24 1 -
3-2024
0 2
3.3.6 3-1Windshield wiper switch ...........................................................................................
0 2 3-1 0 2 3-1 3-21
2 2 2
e sab 3.3.7 Washer switch............................................................................................................
e sab e sab 3-22
m m m
3.3.8 Horn switch................................................................................................................. 3-22
3.3.9 Cab lamp switch ........................................................................................................ 3-23
3.3.10 Cigarette lighter ....................................................................................................... 3-23
3.3.11 Preheat switch (If equipped) .................................................................................. 3-24
3.3.12 Preheat indicator ..................................................................................................... 3-24
3.3.13 Charging indicator ................................................................................................... 3-25
3.4 Control Levers and Pedals ............................................................................................... 3-25
3.4.1 General ....................................................................................................................... 3-25
3.4.2 Hydraulic lockout control .......................................................................................... 3-26
1
3.4.31Travel-24 control levers..................................................................................................
1 - 24 1 - 24
3-1 3-1 3-27
3-27
0 2 3- Joysticks .....................................................................................................................
0 2 0 2
b2 2 2
3.4.4
e sa3.5 e sab e
Cab Windows and Cab Door ............................................................................................ sab 3-29
m m m
3.5.1 Ceiling window ........................................................................................................... 3-29
3.5.2 Front window.............................................................................................................. 3-30
3.5.3 Cab door window....................................................................................................... 3-37
3.6 Cup Holder .......................................................................................................................... 3-38
3.7 Ash Tray .............................................................................................................................. 3-39
3.8 Manual Pocket.................................................................................................................... 3-39
3.9 Drink Box ............................................................................................................................. 3-40
3.10 Alternate exit..................................................................................................................... 3-40

- 2 4
3.11 Fire Extinguisher
- 2 4
.............................................................................................................. 3-40
- 24
1 1 1
0 2 3-1
3.12 Electronic
0 2 3-1
Control Module ..............................................................................................
0 2 3-1 3-41
b 2 Fusible Link.......................................................................................................................
3.13
sa3.14 s ab
2
s ab
2 3-41
m e m e m e
Air Conditioning System.................................................................................................. 3-42
3.14.1 Control panel............................................................................................................ 3-42
3.14.2 Operation method ................................................................................................... 3-48

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 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

- 24
3.14.3 Air conditioner
1 - 24
operation precautions...................................................................
1 3-50 -24
2 3 -1 2 3 -1
3.15 Radio..................................................................................................................................2 3 -11
3-51
b 20 Control panel............................................................................................................
b 20 b 20 3-51
s a
3.15.1 s a s a
me 3.15.2 Operation..................................................................................................................
me me 3-53
3.16 Cab door catch ................................................................................................................. 3-57
3.17 Lockable Caps and Covers ............................................................................................ 3-58
3.17.1 General ..................................................................................................................... 3-58
3.17.2 Lockable caps.......................................................................................................... 3-59
3.17.3 Lockable covers....................................................................................................... 3-60
3.18 Toolbox .............................................................................................................................. 3-61
3.19 Grease Pump Frame....................................................................................................... 3-61

- 24 - 24
4 Maintenance.......................................................................................................................4-1
1 1 1 - 24
1 - 1 - 1 -
2 023
4.1 Maintenance 023
Information .....................................................................................................4-5
2 2 023
b fuel and coolant ..............................................................................................................4-7
saOil, sab sab
e
4.2 e e
m 4.2.1 Oil....................................................................................................................................4-7
m m
4.2.2 Fuel.................................................................................................................................4-8
4.2.3 Coolant...........................................................................................................................4-8
4.2.4 Grease ...........................................................................................................................4-9
4.2.5 Oil and fuel storage ......................................................................................................4-9
4.2.5.1 General ..................................................................................................................4-9
4.2.5.2 Filter element ...................................................................................................... 4-10
4.2.6 Electrical system........................................................................................................ 4-10
4.3 Wear Parts ..........................................................................................................................
4 4 4-10 4
1 - 2 1 - 2 1-2
-
4.4 Recommended 1 - 1
Fuel, Coolant and Lubricant ................................................................. -
4-121
2
4.4.1 23
0General 2 023 2
.......................................................................................................................
3
024-12
e ab Table of recommended fuel, oil eand
s4.4.2 sab coolant ..........................................................
e sab 4-13
m m m
4.4.3 Table of capacities..................................................................................................... 4-15
4.5 Tightening Torque Table.................................................................................................... 4-15
4.5.1 General ....................................................................................................................... 4-15
4.6 Safety Critical Parts ........................................................................................................... 4-18
4.7 Maintenance Schedule...................................................................................................... 4-19
4.8 Maintenance Procedures.................................................................................................. 4-22
4.8.1 Lockout and tag-out measures................................................................................ 4-22
4.8.2 Initial 50 hours of operation...................................................................................... 4-22
4.8.3 Initial 500
1 - 24 hours of operation....................................................................................
1 - 24 4-23 24
1-
3-1Swing drive oil - change ....................................................................................
4.8.3.1 3-1 3-1
4-23
b 202 Final drive oil - change ......................................................................................
4.8.3.2 b 202 b 2024-24
sa sa sa
me 4.8.4 When Required..........................................................................................................
me me 4-25
4.8.4.1 Track shoe bolts - inspect/tighten .................................................................... 4-25

VI Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

4.8.4.2
1 - 24Track tension - inspect/adjust...........................................................................
1 - 24 1 -
4-2524
0 2 3-1 Bucket - replace..................................................................................................
4.8.4.3 0 2 3-1 0 2 3-1 4-29
b 2 4.8.4.4 Bucket tips - replace ..........................................................................................
b2 b2
m esa esa m esa m
4-30
4.8.4.5 Bucket clearance - adjust.................................................................................. 4-32
4.8.4.6 Window washer fluid level - check/fill ............................................................. 4-34
4.8.4.7 Refrigerant level - check ................................................................................... 4-35
4.8.4.8 Ceiling window gas spring - inspect ............................................................... 4-36
4.8.5 Inspection Prior to Startup........................................................................................ 4-38
4.8.6 Every 100 service hours ........................................................................................... 4-38
4.8.6.1 Lubrication........................................................................................................... 4-38
4.8.7 Every 250 service hours ........................................................................................... 4-41
4.8.7.1 4Air filter element - inspect/clean/replace 4 ........................................................ 4-41 4
-2 -2 -2
2 3 -11 Fan belt tension - inspect/adjust
4.8.7.2
2 3 -11 2 3 -114-45
......................................................................
b 20 4.8.7.3 Compressor belt tension - binspect/adjust
20 b 20
....................................................... 4-46
e s a e s a e s a
m 4.8.7.4 Oil return check valvem- check .........................................................................
m 4-47
4.8.7.5 Pipe clamps of hydraulic system - check........................................................ 4-47
4.8.8 Every 500 service hours ........................................................................................... 4-47
4.8.8.1 Geberal ................................................................................................................ 4-47
4.8.8.2 Swing bearing - lubricate .................................................................................. 4-48
4.8.8.3 Engine pan oil and filter element - change/replace ....................................... 4-49
4.8.8.4 Swing pinion gear grease level - inspect/fill ................................................... 4-51
4.8.8.5 Primary fuel filter element - replace................................................................. 4-52
4.8.8.6 Secondary fuel filter element - replace ........................................................... 4-54
24 24 24
3 - 11- Radiator and oil cooler fins - inspect/clean.....................................................
4.8.8.7
3 - 11- 3 -
-
114-56
b 2024.8.8.8 Air conditioner fresh air/recirculation
b 202 202 4-58
filter - clean .........................................
b
sa esa sa
me 4.8.8.9 Swing drive oil level - m me
check/fill......................................................................... 4-61
4.8.8.10 Final drive oil level - check/fill ........................................................................ 4-62
4.8.9 Every 1000 service hours......................................................................................... 4-63
4.8.9.1 General ................................................................................................................ 4-63
4.8.9.2 Hydraulic oil suction filter element - replace................................................... 4-63
4.8.9.3 Swing drive oil - change .................................................................................... 4-65
4.8.9.4 Cab door lock and front window lock catch - inspect/tighten ....................... 4-66
4.8.9.5 Cab door hinge and front window slide rail - inspect/add grease ............... 4-67
4.8.9.6 Windshield wiper arm nut - Inspect/tighten .................................................... 4-68
4 4 4
4.8.9.7
- 1 1-2 Engine exhaust pipe clamps - check...............................................................
- 1 1-2 - 1 -2
14-68
3
024.8.9.8 023......................................................................
023 4-68
b 2 2
Fan belt tension - check/replace
b b 2
m esa esa
4.8.9.9 Nitrogen pressure in accumulator
m esa
(breaker) - check.....................................
m 4-68
4.8.9.10 Fan belt tension - check/replace.................................................................... 4-68
4.8.9.11 Nitrogen pressure in accumulator (breaker) - check................................... 4-68

Operator Manul-Oct. 2019 VII

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-
4.8.9.12 Swing
1 24 mechanism grease - check and1-add 24 ................................................. 4-691-24
2 3-1 Hydraulic tank breather valve filter
4.8.9.13
0 0 2 -1
3element- replace ................................. 0 2 3-1
4-69
2 2 2
e ab Every 2000 service hours.......................................................................................
s4.8.10 e sab e sab 4-70
m 4.8.10.1 General..............................................................................................................
m m 4-70
4.8.10.2 Final drive oil - change .................................................................................... 4-70
4.8.10.3 Hydraulic oil suction filter element – clean/replace..................................... 4-71
4.8.10.4 Nitrogen pressure in accumulator (control oil circuit) - check.................... 4-73
4.8.10.5 Cooling system interior - clean....................................................................... 4-76
4.8.10.6 Alternator - inspect........................................................................................... 4-78
4.8.10.7 Engine valve clearance - check/adjust ......................................................... 4-78
4.8.11 Every 4000 service hours....................................................................................... 4-78

1 - 24
4.8.11.1 General
1 - 24
.............................................................................................................. 4-78 24
1-
3-1 Water pump - inspect.......................................................................................
4.8.11.2 3-1 3-1
4-79
b 202 Start motor - check...........................................................................................
b 202 b 2024-79
sa 4.8.11.3
sa sa
me 4.8.11.4 Hydraulic tank oil - change..............................................................................
me me 4-79
4.8.11.5 Accumulator - replace...................................................................................... 4-80
4.8.11.6 High-pressure tube clamps and rubber - check........................................... 4-82
4.8.11.7 Compressor working condition - inspect....................................................... 4-82
4.8.12 Every 8000 service hours....................................................................................... 4-82
4.8.12.1 General.............................................................................................................. 4-82
4.8.12.2 High-pressure tube clamps - replace ............................................................ 4-82
4.8.13 Every 10000 service hours .................................................................................... 4-83

-2 4 -2 4 -2 4
-11
5 Troubleshooting
3 -11 -11
..............................................................................................................5-1
3 3
b 202
5.1 Troubleshooting 202 202
Preparation ...............................................................................................5-3
b b
sa sa sa
me 5.1.1 Checks before troubleshooting...................................................................................5-3
me me
5.1.2 Troubleshooting precautions ......................................................................................5-4
5.1.3 Electrical circuits troubleshooting precautions.........................................................5-5
5.1.4 Hydraulic components handling precautions ...........................................................5-6
5.2 Measures Taken When Failure Occurs..............................................................................5-8
5.2.1 Failure-like phenomena ..............................................................................................5-8
5.2.2 Towing the machine ....................................................................................................5-9
5.2.3 Towing hook for light loads........................................................................................5-11
5.3 Engine Failures................................................................................................................... 5-12
5.3.1 Engine 4troubleshooting table ..................................................................................
4 5-12 4
- 2 - 2
1 temperature high ........................................................................................
1 1-2
- 1
5.3.2 Coolant - 1 -
5-161
2
5.3.3
23
0Engine oil pressure low 2 023 2
............................................................................................
3
025-17
e ab
s5.3.4 e sab e sab 5-19
m When fuel runs out m m
...................................................................................................
5.3.5 When engine rotates reversely ............................................................................... 5-21
5.4 Failures of the Electrical System...................................................................................... 5-22

VIII Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

- 24
5.4.1 Electrical
1 - 24
system troubleshooting table .................................................................
1 -
5-22
1 24
2
5.4.2
0 3-1Failure codes..............................................................................................................
0 2 3-1 0 2 3-1 5-25
b 2Battery..................................................................................................................................
sa5.5 sab
2
sab
2 5-27
m e m e m e
5.5.1 general ........................................................................................................................ 5-27
5.5.2 Battery removal and installation ............................................................................. 5-28
5.5.3 Battery charging ........................................................................................................ 5-28
5.5.4 Starting engine with jumper cable........................................................................... 5-29
5.5.4.1 General ................................................................................................................ 5-29
5.5.4.2 Connecting jumper cables ................................................................................ 5-30
5.5.4.3 Starting engine .................................................................................................. 5-31
5.5.4.4 Disconnecting jumper cables ........................................................................... 5-31
5.6 Failures of the Hydraulic System .................................................................................... 5-32
1 - 24 1 - 24 1 - 24
-1
5.7 Other
3
Common Failures -1 -1
...................................................................................................
3
5-36
3
02 02 02
sa b2 sa b2 sa b2
me 6 Specifications ...................................................................................................................6-1
me me
6.1 Machine Dimensions ............................................................................................................6-3
6.2 Working Ranges....................................................................................................................6-4
6.3 Operating Parameters ..........................................................................................................6-5

7 Optional Equipment.......................................................................................................7-1
7.1 Safety Information.................................................................................................................7-3
7.1.1 General ..........................................................................................................................7-3
7.1.2 Optional equipment selection .....................................................................................7-3
7.1.3 Read
1 - 24 equipment instruction ........................................................................................7-3
1 - 24 1 - 24
7.1.4
0 2 3-1Optional equipment removal and 0installation 2 3-1 0 2 3-1
precautions .....................................7-3
b 27.1.5 Optional equipment operationsabprecautions...............................................................7-4
sa7.2
2
s ab
2
m e Hydraulic Control Elements and e e
mOil Circuit .......................................................................7-5
m
7.2.1 Component locations ...................................................................................................7-5
7.2.1.1 General ...................................................................................................................7-5
7.2.1.2 Stop valve...............................................................................................................7-6
7.2.1.3 Selector valve ........................................................................................................7-6
7.2.1.4 Attachment control pedal .....................................................................................7-7
7.2.2 Hydraulic circuit ............................................................................................................7-7
7.2.2.1 General ...................................................................................................................7-7
7.2.2.2 Hydraulic circuit switching....................................................................................7-7
4 4 4
1-2 Switching between breaker and general
7.2.2.3 1-2 attachment.......................................7-8 1-2
0 2 3-1 Connecting hydraulic oil circuit............................................................................7-8
7.2.2.4 0 2 3-1 0 2 3-1
2 2 2
e sab 7.2.2.5 Hydraulic oil path................................................................................................
e sab e sab 7-10
m m m
7.2.3 Attachment removal and installation....................................................................... 7-10
7.2.3.1 Removal .............................................................................................................. 7-10

Operator Manul-Oct. 2019 IX

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

- 24
7.2.3.2 Installation
1 - 24
...........................................................................................................
1 7-12 -24
2 3 -1
7.2.4 Hydraulic -1
oil and filter - change/replace23................................................................. 2 3 -11
7-14
b 20Long-term storage .....................................................................................................
b 20 b 20 7-15
es a
7.2.5 s a s a
m me
7.3 Work equipment combination........................................................................................... me 7-16
7.4 Recommended Operation................................................................................................. 7-17
7.4.1 General ....................................................................................................................... 7-17
7.4.2 Hydraulic breaker ...................................................................................................... 7-18
7.4.3 Hydraulic breaker operation..................................................................................... 7-18
7.4.4 Restricted operations................................................................................................ 7-20
7.4.5 Hydraulic breaker greasing ...................................................................................... 7-23
7.5 Quick Coupler ..................................................................................................................... 7-24
7.5.1 Quick coupler control ................................................................................................ 7-24
1
7.5.2 Precautions- 24 for quick coupler safe operation 1 - 24
........................................................ 7-251-2
4
1 3-1
3-System................................................................................................................... 3-1
7.6 Fueling
2 0 2 2 0 2 2 0 27-27
e ab Introduction.................................................................................................................
s7.6.1 e sab e sab 7-27
m 7.6.2 Fueling system makeup............................................................................................
m m 7-27
7.7 Central Lubrication System .............................................................................................. 7-28
7.7.1 Lubrication scheme and system makeup .............................................................. 7-28
7.7.2 Working principle ....................................................................................................... 7-30
7.7.3 Lubrication time setup............................................................................................... 7-31
7.7.4 Technical description................................................................................................. 7-33
7.7.5 Grease filling .............................................................................................................. 7-33

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

X Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Introduction
1.1 Overview.................................................................................................................................1-5

1 - 24
1.2 Your Documentation
1 - 24
Package.............................................................................................1-5
1 - 24
0 3-1 General ........................................................................................................................1-5
1.2.1
2 0 2 3-1 0 2 3-1
2 2 2
e sab 1.2.2 CD system requirements ...........................................................................................1-6
e sab e sab
m 1.2.3 Recommendations on using m the documentation ....................................................1-6
m
1.2.4 Documentation storage ..............................................................................................1-6
1.2.5 Manual organization ...................................................................................................1-6
1.2.5.1 General..................................................................................................................1-6
1.2.5.2 Introduction ...........................................................................................................1-7
1.2.5.3 Safety.....................................................................................................................1-7
1.2.5.4 System functions..................................................................................................1-7
1.2.5.5 Operation ..............................................................................................................1-7
1.2.5.6 Maintenance .........................................................................................................1-7
-
1.2.5.7
1 24Troubleshooting ...................................................................................................1-7
1 - 24 1 - 24
2 -1
31.2.5.8 2 3-1 2 3-1
Specifications .......................................................................................................1-7
2 0 2 0 2 0
e sab 1.2.5.9 Optional Equipment.............................................................................................1-7
e sab e sab
m 1.3 Your Sany Machine...............................................................................................................1-8
m m
1.3.1 Machine applications ..................................................................................................1-8
1.3.2 Machine directions ......................................................................................................1-8
1.3.3 Breaking in a new machine........................................................................................1-8
1.3.4 Machine information ...................................................................................................1-9
1.3.4.1 General..................................................................................................................1-9
1.3.4.2 Product identification plate .................................................................................1-9
1.3.4.3 Engine identification plate...................................................................................1-9
1.3.4.4 Drive motors identification plate ......................................................................1-11
1 -
1.3.4.5 24Swing motor identifi cation plate......................................................................1-11
1 - 24 1 - 24
2 -1
31.3.4.6 2 3-1 ................................................................1-11
2 3-1
2 0 Hydraulic pump identifi cation2 0 plate 2 0
e sab 1.3.4.7 Chassis serial number......................................................................................
e sab e sab 1-12
m m m
1.3.5 Table for serial number and distributor information............................................. 1-12
1.4 Correction Request Form - Technical Publications ....................................................... 1-13

Operator Manul-Oct. 2019 1-1

 Introduction SY195~265C9 Crawler Hydraulic Excavator

-24
1.5 Contact Information
11 -24
...........................................................................................................
11
1-14 -24
11
0 2 3- 0 2 3- 0 2 3-
b 2 b 2 b 2
sa sa sa
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

1-2 Operator Manul-Oct. 2019

Introduction SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

1-3 Operator Manul-Oct. 2019

Introduction SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

1-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

4 4 4
1-2
1.Introduction
-1 -11
-2
-11
-2
3 3 3
202
b Overview
1.1 b2
02
b2
02
sa sa sa
me me me
This operator’s manual provides safety, operation, maintenance, troubleshooting and technical
specifications. In order to properly use your equipment, it is important to read this manual carefully
before beginning any operations.

Items addressed in this manual are designed

to help you:
• Understand the structure and performance
of your crawler hydraulic excavator.
• Reduce improper operation and point out
-24
possible hazardous situations. -2 4 -2 4
3
• Increase -11 3 -11 3-11
202 02 02
equipment efficiency during

sa boperation. sa b2 sab2
me me
• Prolong the service life of equipment. me
• Reduce maintenance costs. CZ335-1102004

Fig 1-1

Always keep this manual nearby and have all personnel involved with any job-related procedures
read it periodically.

If you sell the machine, be sure to give this manual to the new owner.

1 - 24
Continuing improvements in the design of this model can
1 - 24 lead to changes in details which may1-not
24
0 2 3-1 in this manual. Always consult your
be covered
0 2 -1 dealer for the latest available information
3Sany 0 2 3-1 on
2 machine or if you have questions regarding
your
b 2 information in this manual.
b b 2
sa sa sa
me me me
1.2 Your Documentation Package
1.2.1 General

The documentation for this machine includes the following items:

• Safety, Operation & Maintenance Manual (SOMM) — This manual is in the operator cab seat
pocket.
• Parts Book — This publication consists of parts lists and matching drawings for ordering spare
24
parts as-needed.
1-
4 machine, the parts book for your ma-
If it was not already shipped with2your
1- 24 1-
chine3-is1 available directly from Sany. -1 -1
•
2
20 — Along with this machine you will receive
2 023 2 023
s a bCD
sab sab on safety,
a CD that contains video instructions
me m
operation and maintenance of this machine.
e me

Operator Manul-Oct. 2019 1-5

 Introduction SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 requirements
1.2.2 CD system
3 3 -11 3 -11
02 02 02
b2
sa to use the Sany CD, be sure of the following:b2 b2
me
In order esa m me
sa
Hardware:

• Intel® Pentium II® running at 500 MHz or above

• At least 128 MB RAM
• CD-ROM drive
• Minimum screen resolution of 800 x 600 pixels, high-color depth

Software:

• Windows 2000,4XP, Vista or Windows 7 operating systems

4 4
• - 1 1-2 6.0 or later version (pop-up blocker-1disabled)
Internet Explorer 1-2 -11
-2
3
02Reader 023 02 3
• 2
Acrobat 7.0 or later version 2 b2
e sab e sab sa
m m me
1.2.3 Recommendations on using the documentation

• This documentation applies only to this machine and should not be used with any other
machines.
• Ensure that the documentation is always complete and up to date:
• Keep all pages inside its binder (if shipped loose leaf).
• Insert Sany replacement pages immediately into the appropriate book; destroy old versions of
those pages.
• Replace outdated CDs with new ones; destroy the old ones to prevent any confusion in the
4 4 4
-2 -2 -2
future.
3-11 3 -11 3 -11
02 02 02
b2 b2 b2
esa Documentation storage
1.2.4
m me
sa
me
sa
Always keep the operation manual and load charts with the machine in the operator cab.

The parts book is best left either shelved in the workshop area or office. It should always be avail-
able to the maintenance and service personnel as required.

1.2.5 Manual organization

1.2.5.1 General

1 - 24 is designed for use and maintenance

The operator’s manual
1 - 24 of this machine. Each section of this1-24
3-1 information you should be familiar with
manual provides
02 3-1 before operating this machine.
02 3-1 02
2 2 2
sab
e this manual with the machine for your sab sab
Keep
m me reference at all times. Replace it immediately
me if it is
damaged or lost. Due to improvement and updating of products, some information may differ from

1-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

your machine.
1 - 24If you have any questions on the machine,
1 - 24 contact your Sany dealer before operat-
1 - 24
3-1
ing or2repairing the machine. 23-
1
23-
1
b 20 b 20 b 20
m esa
1.2.5.2 Introduction m esa m esa

This chapter provides an overview of what is covered in the rest of this manual, including machine
label information and Sany contact information.

1.2.5.3 Safety

This chapter covers basic safety information relating to this equipment. Make sure you fully under-
stand all the precautions described in this manual and the safety labels on the machine before op-
erating or maintaining this machine. Failure to do so may result in serious injury or death.

4 4 4
1-2 functions
1.2.5.4 System
-11
-2
-11
-2
0 2 3-1 0 23 0 23
2 2 2
saItb is important to study and becomeesfamiliar
This chapter provides an overview of all thebcontrols, alerts and operating systems onbthe machine.
e a sa
m m me
with all systems before proceeding with any
operations.

1.2.5.5 Operation

This chapter provides some basic operating procedures for this machine. Study and become famil-
iar with all operating procedures before performing any job functions with the machine.

1.2.5.6 Maintenance

This chapter provides all general maintenance and repair procedures. (Detailed rebuild/replace-
- 4
2information - 24 manual.) Study and become familiar1with
- 24
ment/ repair
-1 1 1
are covered in a separate shop
1 -1
all repair
2 23-
023 and maintenance procedures before0performing 023
any repair or maintenance operations.
sab sab2 sa b2
e
m 1.2.5.7 Troubleshooting me me
This chapter includes common malfunctions and fault diagnostics procedures for this crawler hy-
draulic excavator operating system. Basic mechanical, hydraulic and electrical system trouble-
shooting is included.

1.2.5.8 Specifications

This chapter provides general required machine information for this crawler hydraulic excavator.
Some information may vary due to design changes.

2 4 -24 -24
11-
1.2.5.9 Optional
3-
Equipment
-11 -11
202 2 023 2 023
b section provides information regarding
saThis sab optional equipment for the excavatoreas
sabauthorized by
e e
m Sany. If you will be using any optionalmequipment, it is important to read the instruction
m manual for
the optional equipment and the general information related to optional equipment in this manual.

Operator Manul-Oct. 2019 1-7

 Introduction SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2 Machine
1.3 Your Sany
-11
-2
-11
-2
0 2 3-1 02 3 02 3
2
1.3.1bMachine applications b2 b2
e sa sa sa
m me me
Sany hydraulic excavators are designed for the following operations:

• Excavating
• Leveling
• Digging
• Loading
• Demolishing

1.3.2 Machine directions

-24 -2 4 -2 4
3 -11 -11 -11
02 02A3 02 3
sa b2 sab 2
sab2
me me me

C D

-24 -2 4 -24
3-11 3-11 - 1 1
023
B

202 02
CZ335-1101001

b b2 b 2
esa1-2
Fig
m me
sa
m esa
(A) Front In this manual, the front, rear, left or right direc-
(B) Rear tion indicates, when the cab faces the front and
the final drive is behind of the machine, the
(C) Left moving direction that you could see from the
(D) Right cab.
(E) Operator’s seat
(F) Sprocket

- 24 -2 4 -2 4
-11 in a new machine
1.3.3 Breaking
3 3-11 3-11
02 02 02
b2 b2 b2
m esamachine has been thoroughly adjusted
Your
m
sa tested before shipment. However, initial
eand m esa operation
of the machine under severe conditions can adversely affect the performance of the machine or

1-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

1 24
shorten the-machine life. Therefore, Sany recommends
1 - 24that you allow a break-in period of 1001-op-
24
-1 for a new machine.
23hours
erating 23-
1
23-
1
b 20 b 20 b 20
a
es During the break-in period: esa esa
m m m
• Let the machine preheat prior to any operation.
• Avoid operating with severe loads or at high speeds.
• Avoid sudden starts, fast movements or stops.
• Always let the system cool down at the end of the working day.

1.3.4 Machine information

1.3.4.1 General
4
-2 4 4
The serial
- 1 1numbers 1 1-2
and model numbers on the components
- 1-2
are the only numbers that your1Sany
-
023will need when ordering replacement 2parts
dealer
2 023 or requiring assistance for your equipment.
2 023 It is
e saabgood idea to record this information inesthis
ab manual for future use. Below are theeslocations
ab of the
m data plates m m

1.3.4.2 Product identification plate

On the right side of the operator’s cab on the bottom.

-24 -24 -2 4
-11 -11 -11
Hydraulic Excavator

02 3 02 3 MODEL
02 3
sab2 sab2 NUMBER

sa b2
me me me
WEIGHT
RATED POWER
SANY HEAVY MACHINERY LIMITED.

CQ13031501-2

Fig 1-3

1.3.4.3 Engine identification plate

4
SY195/205/215/225C9
-2 -24 -2 4
3-11 3-11 3-11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 1-9

 Introduction SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-24 -24 -24

Fig 1-4
-11 -11 -11
2 023 02 3 023
sab
SY245/265C9
sab2 sab2
m e me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Fig 1-5

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

1-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

24 -24 -2 4
11- motors identification plate
1.3.4.4 -Drive
3 3 -11 3 -11
02 02 02
b2
saOn each drive motor. sa b2 sa b2
me me me
Model:_______________________________

ID No.: ______________________________

CZ235-3100801

-24 4 4
-11 1-21-6
Fig
-1 -11
-2
3 3 3
b 202 202 b2
02
e sa1.3.4.5 ab
Swing motor identifi cationesplate sa
m m me
On top of swing motor.

Model:_______________________________

ID No.: ______________________________

-24 -24 - 24
3-11 3 -11 3-1
1
CZ235-3100802
02 02 0 2
sab2 sa b2 Fig 1-7 sa b2
me me me
1.3.4.6 Hydraulic pump identifi cation plate

On bottom of pump.

Model:_______________________________

ID No.: ______________________________

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me CZ235-3100803

Fig 1-8

Operator Manul-Oct. 2019 1-11

 Introduction SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 serial number
1.3.4.7 Chassis
3 3 -11 3 -11
02 02 02
ab2 b2 b2
Anesadditional
m esa
serial number is stamped on the
m me
sa
front part of the travel carriage frame.

SYJ263038018060480

CZ235-3100804

-24 -24
Fig 1-9 -24
3-11 3 -11 3 -11
02 02 02
b2
sa Table for serial number and distributor b2 b2
1.3.5
me esa m
information
me
sa
This location is for you to record information relating to your machine. It is advised that you keep
this manual with your machine at all times for reference.

Machine Serial No.

Engine Serial No.

Distributor Name:

-24 -2 4 -24
3-11 3 -11 3 -11
02 02 02
b2 b2 b2
esa
mAddress: me
sa
me
sa

Phone Numbers:

-24 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

1-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

4 4 4
1-2
1.4 Correction 1-2 Publications
Request Form - Technical
-11
-2
0 2 3-1 0 2 3-1 023 and
2 find a problem with this manual, please
Ifbyou 2 2
sab See Contact Information on the nextespage. ab
make a copy of this page, fill out the information
e sasend it to us attention Technical Publications.
e
m m m
Date of this request
Your Name
Company Name
Your Department
Street Address
City, State & ZIP
Phone
-2 4 -24 -24
-11 -11 -11
E-mail
023 Model & Serial No.
Machine 023 02 3
sab2 sa b2 sab2
me me me

Description of Problem (Wrong information, unclear or erroneous procedure, etc.)

24 by You (if any)

Corrective Action
- -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 1-13

 Introduction SY195~265C9 Crawler Hydraulic Excavator

24
1.5 Contact1-Information -24 -24
3-1 -11
3 -11
2 0 2 2 02event 2 023rea-
Thank b you
sayou
for purchasing a Sany machine.
sab
In the that you should contact us
sab
for any
m e
son, can reach us as follows: m e m e
Shanghai Sany Heavy Machinery Limited

Sany Industrial Park, Xinyang Road, No.1831, Fengxian District, Shanghai, China

Zip code: 201413

Service hotline: 4008 28 2318

E-mail: [email protected]

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

1-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Safety

2 4 2 4 2 4
11- 11- 11-
2 Safety.....................................................................................................................................2-1
- - -
023
2.12Foreword 023 023
................................................................................................................................2-5
2 2
b Safety Messages...................................................................................................................2-6
sa2.2 sab sab
m e m e m e
2.2.1 General .........................................................................................................................2-6
2.2.2 Hazard alert wording...................................................................................................2-6
2.2.3 Other alert wording .....................................................................................................2-7
2.2.4 Safety decals ...............................................................................................................2-7
2.2.4.1 General..................................................................................................................2-7
2.2.4.2 Textual safety decals ...........................................................................................2-8
2.2.4.3 Graphical safety decals.......................................................................................2-8
2.2.5 Safety decal locations.................................................................................................2-9
2.3 General Precautions.......................................................................................................... 2-17
1 - 24 rules ...............................................................................................................
1 - 24 1 - 24
3-1 3-1 3-1
2.3.1 Safety 2-17
2 0 2
2.3.2 Abnormal 2 0 2 2 0 2
cases........................................................................................................ 2-18
a b
s 2.3.3 Personal protective equipment s a b s a b
me me .............................................................................
me 2-18
2.3.4 Fire extinguisher and first aid kit ............................................................................ 2-19
2.3.5 Safety equipment ..................................................................................................... 2-20
2.3.6 Machine cleaning .................................................................................................... 2-21
2.3.7 Keeping cab clean.................................................................................................... 2-21
2.3.8 Lock the hydraulic controls before leaving the cab ............................................. 2-22
2.3.9 Hand-holds and steps ............................................................................................. 2-22
2.3.10 Elevated work ......................................................................................................... 2-24
2.3.11 No sitting on attachment ...................................................................................... 2-24

1 - 24
2.3.12 Articulated
1 - 24
parts ..................................................................................................... 2-25
1 - 24
0 3-1 Prevention of burns and scalds............................................................................
2.3.13
2 0 2 3-1 0 2 3-1 2-25
2 2.3.13.1 Hot coolant.......................................................................................................
2 2
sab 2.3.13.2 Hot oil ...............................................................................................................
sab sab
2-25
m e m e m e 2-26
2.3.14 Fire and explosion hazard .................................................................................... 2-27
2.3.14.1 Fire caused by fuel or oils.............................................................................. 2-27
Operator Manul-Oct. 2019 2-1
 Safety SY195~265C9 Crawler Hydraulic Excavator

2.3.14.2-Fire
1 24 caused by flammable materials ............................................................
1 - 24 2-28 -24
2 3
2.3.14.3-1 Fire caused by electric lines.........................................................................
2 3 -1 2 3 -11
2-28
b 20 b 20.....................................................................
b 20 2-28
s a 2.3.14.4 Fire caused by hydraulic s a
lines s a
me 2.3.14.5 Fire caused by illumination me equipment ........................................................
me 2-28
2.3.14.6 Fire caused by heat shield ............................................................................ 2-28
2.3.15 In the event of fire ................................................................................................. 2-28
2.3.16 Windshield cleaning detergent............................................................................. 2-29
2.3.17 Ejecting parts ......................................................................................................... 2-29
2.3.18 Falling object protection ....................................................................................... 2-29
2.3.19 Attachment installation.......................................................................................... 2-30
2.3.20 Attachment combination ....................................................................................... 2-30
2.3.21 Cab windows glasses............................................................................................ 2-30
1 -
2.3.22 Unauthorized 24 1 - 24
modification.................................................................................... 2-301-2
4
2 -1
3Work-site 2 3-1 2 3-1
2.3.230 0
investigation .......................................................................................... 0 2-31
b 2 Operation on loose ground ...................................................................................
sa2.3.24 sab
2 2
sab 2-31
e e
m 2.3.25 Overhead power cables ........................................................................................
m m e
2-32
2.3.26 Visibility.................................................................................................................... 2-33
2.3.27 Ventilation................................................................................................................ 2-33
2.3.28 Asbestos.................................................................................................................. 2-34
2.3.29 Alternate exit........................................................................................................... 2-35
2.4 Safe Operation Precautions ............................................................................................. 2-35
2.4.1 Safe starting.............................................................................................................. 2-35
2.4.1.1 Safe mounting ................................................................................................... 2-35
2.4.1.2 Operator seat..................................................................................................... 2-36
2.4.1.311Seat -24 belt .............................................................................................................
1 - 24 1 - 24
3-1 3-1
2-36
0 2 3- Before starting the engine ...............................................................................
0 2 0 2
2
2.4.1.4 2 2 2-36
e sab 2.4.1.5 Engine starting rules.........................................................................................
e sab e sab 2-37
m m m
2.4.1.6 Machine starting................................................................................................ 2-37
2.4.1.7 Starting engine in cold season........................................................................ 2-38
2.4.1.8 Engine starting aid ............................................................................................ 2-38
2.4.1.9 After starting the engine................................................................................... 2-39
2.4.2 Operation................................................................................................................... 2-39
2.4.2.1 Inspection before operation............................................................................. 2-39
2.4.2.2 Prior-operation precautions ............................................................................ 2-40
2.4.2.3 Travel direction confirmation ........................................................................... 2-40
2.4.2.4 Safety
2 4 rules for turning .....................................................................................
2 4 2-41 4
2.4.2.5 - 1 -
- 1 -
1Safety rules for traveling ..................................................................................
1 -
2-43 1 1-2
2 023 Safe traveling ....................................................................................................
2.4.2.6 2 023 2
3
022-44
e sab 2.4.2.7 Machine operation on slope e
b sab 2-46
sa...........................................................................
e
m m m
2.4.2.8 Operation in snowy weather............................................................................ 2-47
2.4.2.9 Restricted operation ......................................................................................... 2-47
2-2 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Safety

-
2.4.3 Parking
1 24 the machine ................................................................................................
1 - 24 1 -
2-4924
2 -1
32.4.3.1 2 3-1
Select a parking place...................................................................................... 2 3-1 2-49
2 0 2 0 2 0
e sab 2.4.3.2 Machine shutdown............................................................................................
e sab e sab 2-50
m m m
2.4.4 Transportation........................................................................................................... 2-50
2.4.4.1 Loading and unloading..................................................................................... 2-50
2.4.4.2 Transportation ................................................................................................... 2-52
2.4.5 Battery........................................................................................................................ 2-53
2.4.6 Operation................................................................................................................... 2-54
2.4.6.1 Before Starting the Engine .............................................................................. 2-54
2.4.6.1.2 Inspection before starting............................................................................. 2-55
2.4.6.1.3 Adjustment before operation........................................................................ 2-63
2.4.6.2 Engine Startup................................................................................................... 2-69
1 -
2.4.6.3 24Engine Shutdown..............................................................................................
1 - 24 1 -
2-7324
2 -1
32.4.6.4 2 3-1 2 3-1 2-73
2 0 0 0
Machine Operation ...........................................................................................
2 2
e sab 2.4.6.5 Machine Turning ...............................................................................................
e sab e sab 2-77
m m m
2.4.6.6 Work Equipment Control.................................................................................. 2-79
2.4.6.7 Restricted Operations ...................................................................................... 2-81
2.4.6.8 Permissible depth of water .............................................................................. 2-85
2.4.6.9 Traveling on a Slope......................................................................................... 2-86
2.4.6.10 Escaping from Mud ........................................................................................ 2-88
2.4.6.11 Recommended Application ........................................................................... 2-89
2.4.6.12 Parking ............................................................................................................. 2-91
2.4.6.13 Post-operation Inspection ............................................................................. 2-93
2.4.6.14 Locking............................................................................................................. 2-94
1 - 24 Operation in Cold Weather............................................................................
1 - 24 1 - 24
2 -1
2.4.6.15
32.4.6.16 2 3-1 2 3-1 2-96
2-94
2 0 Long-Term Storage 2 0 2 0
........................................................................................
e sab 2.4.6.17 Transportation Information e sab ............................................................................
e sab 2-98
m m m
2.4.6.17.2 Loading and unloading ............................................................................... 2-99
2.4.7 Towing.......................................................................................................................2-110
2.4.8 Lifting objects with the machine ............................................................................2-111
2.5 Precautions for Maintenance...........................................................................................2-112
2.5.1 Pre-maintenance precautions ...............................................................................2-112
2.5.2 Select a working area .............................................................................................2-112
2.5.3 Prepare the machine ............................................................................................2-113
2.5.4 Prepare yourself ......................................................................................................2-113
2.5.5 Lockout
- 2 4 24
and tag-out measures .............................................................................2-115
- - 24
1 1 1
0 3-1 Use proper tools ......................................................................................................2-115
2.5.6
2 0 2 3-1 0 2 3-1
22.5.7 Maintenance with engine running.........................................................................2-116
2 2
e sab 2.5.8 Work under the machine ........................................................................................2-117
e sab e sab
m m m
2.5.9 Track maintenance .................................................................................................2-117
2.5.10 Track tension adjustment.....................................................................................2-118
Operator Manul-Oct. 2019 2-3
 Safety SY195~265C9 Crawler Hydraulic Excavator

2.5.11 Recoil
1 - 24spring ..........................................................................................................2-118
1 - 24 1 - 24
2.5.122 -1
3Welding 2 3-1
operation.................................................................................................2-119 2 3-1
0 0 0
b 2 High-pressure hoses ............................................................................................2-119
sa2.5.13 sab
2
sab
2
e e e
m 2.5.14 Pressurized fluid....................................................................................................2-119
m m
2.5.15 Hot cooling system .............................................................................................. 2-120
2.5.16 Air-conditioning system maintenance............................................................... 2-120
2.5.17 High voltage precautions .................................................................................... 2-121
2.5.18 Accumulator.......................................................................................................... 2-121
2.5.19 Fire and explosion prevention............................................................................ 2-122
2.5.20 Regular replacement of safety-related parts.................................................... 2-122
2.5.21 Maintenance operation ..................................................................................... 2-123
2.5.22 Proper disposal of wastes................................................................................... 2-124
-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

2-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4 4 4
1-2
2.Safety
-1 -11
-2
-11
-2
3 3 3
202
b Foreword
2.1 b2
02
b2
02
sa sa sa
me me me
This Operation and Maintenance Manual is a guide for you to operate your machine properly. It
contains technical and safety information necessary for operation of your machine. Please read
and understand each section of the manual.

Only eligible and experienced operators with an official license (according to local laws) are al-
lowed to operate the machine.

Always operate your machine according to national and/or local laws and regulations. The opera-
tion safety information and description in this manual are just suggestive and attentive.

Sany cannot
1 - 24anticipate every possible circumstance1-that24 might involve a potential hazard during
1 - 24
2
operation
0 3-1 and maintenance. The Safety messages 0 2 3-1 in this manual and on the product 0are,
2 3-1there-
b 2 not all inclusive. If a procedure, work
safore,
2
sab method or operating technique that is b 2 specifically
sanot
e e
m recommended in this manual is used,myou must be sure that it is safe for you m e
and for others. You
should also ensure that the product will not be damaged or made unsafe by the operation, lubrica-
tion, maintenance or repair procedures that you choose.

Modifying or abusing the machine according to your own will might impair the machine's perform-
ance, or result in more serious potential hazard. For instance, the specifi c volume of fuel oil ex-
ceeds set limit or the machine is overloaded. Please drive and operate the machine carefully.
Improper operation or application may cause personal injury or damage. Sany assumes no re-
sponsibility for such losses.

1 - 24 by this manual are used for various

Machines covered
1 - 4
2operations under normal conditions. Do not
1 - 24
1
use the3-machine 3-1
in flammable or explosive environment, 3-1
or in areas containing asbestos dust.
b 202 b 202 b 202
saPlease saa configuration sa operation
me when operating in areas 2,000 m above
me sea level. me
select a Sany excavator with suitable for high-plateau

This machine has gone through electromagnetic capacity test according to EN 13309-200C. All
unapproved electronic attachments (such as communication devices) are therefore to be tested
before installation and application. Make sure that the electromagetic attachments will not cause
electromagnetic interference.

The information, specifications, and illustrations in this publication are on the basis of information
that was available at the time that the publication was written. Sany reserves the right to change
these information at any time without prior notice. Please consult your Sany dealer to obtain the
-24 or if you have any question on the information
latest information -24 provided in this manual. -24
2 3 -11 2 3 -11 2 3 -11
20 starting operation and maintenance,
Before
b b
0
2operator 20 following
and maintainer shall observebthe
s a s a s a
me items: me me
• Read and understand the whole manual.

Operator Manul-Oct. 2019 2-5

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 -24 manual and the safety messages on1-24

• 1-2
Read and understand
-1
the safety notices contained in1this
-1 -1
023
the machine.
2 202
3
202
3
e sab e sab e sab
m m any circumstances in a manner thatmis prohibited in
• Do not apply or operate your machine under
this manual.

• If the amount of fuel added, content of particulates ,or latitude is beyond the specification of this
type of machine, damage could occur and the warranty of your machine would become invalid.

The manual should be kept in the cab all the time for operator to refer to at any time.

Please contact your Sany dealer to obtain a new manual if the original one is missing or cannot be
read.

This manual should

1 - 24 be regarded as a permanent component
1 - 24 of your machine. If the machine is1-24
1 1 1
23- party, please give this manual to the new
sold to a third
20 2023- owner. 23-20
a b a b a b
m es machine provided by Sany to its buyermisesin line with all specifications and standards
The s
me of buyer's
country. If the machine is purchased from another country or someone of a third country, it might
be lacking of some safety devices or technical requirements necessary for using the machine in
your country. In case you question whether the machine is in accordance with the standards and
specifi cations of your country, please contact your Sany dealer before operating the machine.

2.2 Safety Messages

2.2.1 General

Safety precautions
1 - 24 are given in this manual and warning1decals,
- 24 both textual and graphical, are ad-1-24
2 3-1 parts on the machine to provide information
hered to various
0 0 2 3-1 0 2 3-1
of hazardous situations and the meth-
2 such situations.
od toabavoid 2 2
s s ab sab
me me me
Before conducting operation and maintenance on the machine, the operator and after-sale service
personnel must understand all warning signs or symbols on the machine decals, strictly follow the
safety rules and precautions in this manual, and take positive actions so as to reduce the risk of
personal injury and death, the damage of machine caused by improper service, and the risk of un-
safe factors, to the minimum.

2.2.2 Hazard alert wording

Hazard alert words are used in this manual and on some of the machine decals to inform the oper-
ator of imminent 2or4 potential hazard that lead to death, personal
24 injury or property damage. 4
- - -2
-11
23 words are used to indicate the degree -11 -11
Different0alert 023of hazard. 023
sa b2 sa b2 sa b2
me me an imminently hazardous situationmwhich,
It indicates e if not
avoided, will result in death or serious injury.

2-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24 - 24 - 24
3-11 1
It indicates3-a1 potentially hazardous situation which, 1
3-1if not
02 0 2 0 2
sa b2 sab
avoided, 2 could result in death or serious injury. b 2
sa
me m e me
It indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It can also
be used to alert unsafe operation as which may cause prop-
erty loss.

It indicates a situation which can cause damage to the ma-

chine, personal property and/or the environment, or cause
the equipment to operate improperly.

-24 This hazard alert symbol appears

- 24 with most DANGER, WARNING 1and - 24
3-11 CAUTION hazard alerts. It means 1
3-1 attention, become alert, your safety 3-1is in-
02 0 2 0 2
sa b2 volved! Please read and
s a b 2 abide by the message that follows the
s a
2
bhazard alert
me symbol. e
m e m
An example alert wording and alert text

WARNING
• The lockout lever must be placed in the locked position before leaving the operator
compartment.
• A free control lever can cause serious injury or death if touched by mistake.

2 4 -24 -2 4
11- alert wording
2.2.3 Other
3- -11 -11
202 2 023 2 023
e saInb addition to the safety-related alert words
e sab above, the following words are usedeinsathis
b manual to
m provide additional information to whichmextra attention shall be paid. m
Note:

It is followed by information on how to avoid reduction of machine service life.

Remark:

It is followed by very useful information.

2.2.4 Safety decals

24 -24 -2 4
11-
2.2.4.1 -General
3 3 -11 3-11
02 02 02
b2 b2
saSafety decals are fixed to the machine etosaalert the operator or maintenance workers b2
me m m esa that potential
danger might be involved when operating or servicing the machine.

Operator Manul-Oct. 2019 2-7

 Safety SY195~265C9 Crawler Hydraulic Excavator

24
1- textual and graphical (or combined) - 24 24
The machine
3 - 1uses 3 - 11decals 3 -
to indicate hazardous situation and11-
202
safety measures.
b 202b 202 b
sa sa sa
me
2.2.4.2 Textual safety decals me me

Textual safety decals use brief text to indicate

hazardous situation and safety measures.

Fig. 2-1 is an example of textual safety

decals.

To release pressure, loosen

only one turn. If the valve is

-2 4 -24 loosened too much, grease

-2 4
-11 -11 -11
under high pressure may
023 023 squirt out.
02 3
sa b2 sa b2 b2
a
sA820601990968
me me me
Fig 2-1

2.2.4.3 Graphical safety decals

Graphical safety decals use images or sym-

bols to indicate a hazardous situation and
how to avoid it.

Fig. 2-2 is an example of graphical safety

decals. 24 - -24 -2 4
-11 -11 -11
The upper
2 023triangle indicates the type of haz- 2023 02 3
sab situation while the lower circle indi- sab sab2
e
ardous
m m e me
cates the way to avoid it.

A820601990973

Fig 2-2

-2 4 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

2-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 decal locations
2.2.5 Safety
3 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me
4 6
5

A-A
A
B

-24 -2 4 -2 4
3 -11 3 -11 B-B
3 -11
02 02 02
b2 b2 b2
A B
sa sa sa
me me me

1 2 3

CA13102101

Fig 2-3
-24 -2 4 -2 4
-11 -11 -11
023 the operation manual
1) Read 023 4) Operating mode 023
b2
sa2) Overhead power cable sa b2 sa b2
me me 5) Lock the front window
me
3) Power OFF 6) Emergency exit

-24 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-9

 Safety SY195~265C9 Crawler Hydraulic Excavator

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

7 9 10 12

8 11
DANGER

STOP

-2 4 -2 4 -24
3 -11 3 -11 3 -11
CAUTION

02 02 02
b2 b2 b2
13

sa sa sa
me me me

DANGER

14

15

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
b2 b2 b2
To release pressure, loosen
only one turn. If the valve is

sa sa sa
loosened too much, grease
under high pressure may

me me me
squirt out.

CA13102102

16 17 18 19

Fig 2-4

7) Falling hazard 12) High pressure fluid 16) Side crushing hazard
1 - 24 1 - 24 17) Track tension adjustment 11-
24
3-1 3-1
8) Rotating fan 13) No stepping on priming
2 2 3-
0
2 belt pump pump 2 0 202
sab sab b
9) Moving 18) Anchoring point
e e sa
m10) Do not step 14) Hot m
surface 19) Hook point me
11) No seating 15) Overhead crushing hazard

2-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
(1) Read
2 3-1the manual first 2 3-1 3-11
2 0 2 0 02
sa•bRead the Operation and MaintenanceesMan-
ab sa b2
e
m ual prior to operation, maintenance,m disas- me
sembly, assembly and transportation of the
machine.

A820601990971

Fig 2-5

-24 -24 -2 4
-11
23 voltage 3 -11 3-11
(2) High
0 02 02
sa b2 sa b2 sa b2
me • Electrocution hazard. me me
• Keep the machine a safe distance away
from overhead power lines.

A820601990974

Fig 2-6
-24 -24 -2 4
-11 -11 -11
023 off
(3) Power 023 02 3
b2
saBefore sa b2 sa b2
me me work
leaving the machine, lower the me
equipment to the ground, secure the lockout
lever in the LOCKED position and remove the
ignition key.

A820699001020

Fig 2-7
4 4 4
-1 1-2 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 2-11

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
-1
(4) Control3pattern
2 2 3-1 3-11
2 0 2 0 02
• eTosabavoid bodily injury or death caused ebysab sa b2
m misunderstanding, the running condition m me
and indicated mode of machine shall be
confirmed during operation.

• When the running condition has been con-

firmed, pay attention to the surrounding and
operate slowly.
A820601990961

Fig 2-8

-2 4 -24 -24
-11
23 front window 3 -11 3-11
(5) Lock the
0 02 02
sa b2 a b2 sa b2
• ePersonal
m injury may occur if the front m es
win- me
dow is not latched in the overhead position.

• When the front window is raised, be sure to

secure it with the lock pin.

A820699001019

Fig 2-9
-24 -24 -24
-11 -11 -11
023 exit
(6) Emergency 023 02 3
sa b2 sa b2 sa b2
me me me

A820601990969

Fig 2-10
4 4 4
-1 1-2 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

2-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
3-1 hazard
(7) Falling
2 2 3-1 3-11
2 0 2 0 02
sa•bStay away from the edge of the machine.
sab sa b2
m e m e me

-24 -24 -2
A820601990926 4
3-11 3 -11 3-11
02 02 02
b2 b2 b2
Fig 2-11
sa sa sa
me me me
(8) Rotating fan

• A rotating fan may cause injury. DANGER

• Stop the fan before maintenance.

-24 -24 -2 4
-11 -11 -11
A820600000002

02 3 02 3 02 3
sab2 sa b2 Fig 2-12
sa b2
me me me
(9) Moving belt

• A rotating belt is dangerous.

• Stop the belt before maintenance.

-24 -24 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 STOP
sa b2
me me me A820699001017

Fig 2-13

Operator Manul-Oct. 2019 2-13

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 -24 -24
-1
(10) Falling3hazard
2 3 -11 3-11
2 0 02 02
sab hazard.
• eFalling sa b2 sa b2
m me me
• Do not step here.

-2 4 -24 A820601990973
-24
3-11 23 -11 3-11
02 0Fig 02
b2 2 b2
2-14
sa sa b sa
me me me
(11) No seating

-2 4 -24 -24
3-11 3 -11 3-11
02 02 02
A820699001023

sab2 sa b2 sa b2
me me me
Fig 2-15

(12) High pressure fluid

• Read the instruction before removing the

cover or cap of any vessel. To prevent
squirting, relieve internal pressure first and
open the cover or cap slowly.

-2 4 -24 -24
3-11 3 -11 3-11
02 02 02
A820699000948

sab2 sa b2 sa b2
me me Fig 2-16 me

2-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
1 step the priming pump
(13) Do3-not
2 2 3-1 3 -11
2 0 2 0 02
sa•bDo not bleed the air in the fuel system
sabby sa b2
e
m stepping on the priming pump. m e me
CAUTION

12728493

Fig 2-17

-2 4 -24 -2 4
-11
23 parts/hot surfaces 3 -11 3 -11
(14) Hot
0 02 02
sa b2 s ab2 sa b2
me • me to
Do not touch hot parts or hot surfaces me
DANGER
avoid burns.

10123433

Fig 2-18
-24 -24 -2 4
-11
23 work equipment 3 -11 3 -11
(15) 0Moving 02 02
sa b2 sa b2 sa b2
me • e
Moving work equipment may causemperson- me
al injury.

• Stay away from an operating machine.

-2 4 -24 -2 4
-11 -11 -11
A820601990963

02 3 023 02 3
sab2 sa b2 Fig 2-19
sa b2
me me me

Operator Manul-Oct. 2019 2-15

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 -2 4 -24
(16) Crushing
2 3-1hazard 3-11 3 -11
2 0 02 02
sab counterweight of b2 b2
• eThe
m may knock you down. esa
a swinging machine
m me
sa

• Do not enter the swing radius of the

machine.

A820699001016

Fig 2-20

-24 -2 4 -24
(17) Track23 -11 3-11 3 -11
0 tension adjustment
02 02
b2
sa NOT loosen the grease fitting for more
sa b2 sab2
• eDo
m me me
than one turn when reducing track tension;
otherwise, the adjustment valve under high
pressure may shoot out and cause injury.
To release pressure, loosen
only one turn. If the valve is
loosened too much, grease
under high pressure may
squirt out.

A820601990968

-24 24
Fig 2-21
- -24
-11 -11 -11
2 023 02 3 02 3
b rope anchoring point
(18)saWire sab2 sab2
m e me me

A820601990934

-24 -24 -24

3 -11 Fig3
1
-12-22 3 -11
02 20 2 02
sa b2 sa b sab2
me me me

2-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 -24 -2 4
3-1 point
(19) Hooking
2 3-11 3 -11
0 02 02
b2 b2 b2
mesa me
sa
me
sa

A820101990552

Fig 2-23

-24 -24 -2 4
3-11 3 -11 3 -11
02 202
WARNING 02
sa b2 sab sab2
me • Be sure to recognize the correctm
e
position and content of the decals. me
• To ensure that the decals can be read and understood easily, they have to be attached to
the right locations and always kept clean. The use of organic solution or gasoline to
clean the decals is not allowed.
• There are also other decals besides those for warning and safety. These messages
should be treated in the same way.
• A new decal should be used for replacement if the old one is broken or missing, or can-
not be read. See the manual or the message for part number of the decal. You may order
a new one from your Sany dealer.
-24 -24 -2 4
23 -11
2.3 General Precautions 3-11 3 -11
0 02 02
b2
sa2.3.1 Safety rules sa b2 sab2
me me me
• Only trained workers can be assigned to operate and maintain the machine.

• All safety rules, precautions and instructions must be followed when operating and servicing the
machine.

• Taking alcohol or drug could seriously impair one's ability in operating or repairing the machine,
and it is hazardous for you and other persons.

• When working with another operator or worksite traffic signalman, be sure to make all people
-24all hand signals to be used.
understand -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 2-17

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 cases
2.3.2 Abnormal
3 3 -11 3 -11
02 02 02
b2
sa of any abnormalities found during operation b2 b2
Inecase
m m esa and maintenance, such as noise,
m esavi- bration,
odor, incorrect gauge display, smoke, or oil leakage, notify your Sany dealer and take necessary
measures. Do not operate the machine before the fault is corrected.

2.3.3 Personal protective equipment

Wear proper work clothes and personal pro-

tective equipment (PPE) suitable for the envi-
ronment of the worksite. You may need:

• Hard hat
1 - 24 1 - 24 -24
3-1
• Safety shoes
2 2 3-1 3 -11
2 0 2 0 02
sab glasses, goggles or face shield esab
• eSafety sa b2
m m me
• Protective gloves
CZ335-1102002

• Hearing protection
Fig 2-24
• Reflective clothing

• Wet weather gear

• Respirator or filter mask

Wear whatever is needed, and other safety

- 4 employer, public service
2the - 24 -24
equipment that 1 1 -11
manage02 3-1
department (or government), rules 0 2 3-1 02 3
b2 b2 b2
esaregulations request. Do not take chances.
and
m esa
m me
sa

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

2-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24 -24 -2 4
3-11 CAUTION 3-11 3 -11
02 02 02
b2
saRisk of serious injury! b2 b2
me m esa me
sa
Wearing accessories and loose clothes may
have the danger of hooking the control lever
or other protruding components. If the hair is
too long and exposed out of the helmet,
there will be the danger of intertwining in the
machine.
• Please please check that all protective
equipment function normally before use.
• Please wear the helmet and safety shoes

-4 If necessary, please wear

all the time.
2 - 24 -2 4
1
safety-1glasses, mask, gloves, earplug and 1 -11
0 2 3 0 2 3-1 02 3
2safety belt when operating or maintaining 2 b2
e sab the machine. e sab sa
m m me

2.3.4 Fire extinguisher and first aid kit

To prevent injury or fire, observe the following

precautions:

• First aid kit and fire extinguisher should be

available nearby.

• Read and 4understand the instruction at- 4 4

tached- 1 1to-2fire extinguisher. Use fire extin- -11
-2
-11
-2
2 023 properly. 02 3 02 3
sa bguisher
sab2 sa b2
me • Regular inspection and
m e
maintenance shall
me CZ335-1102003

be done to ensure proper functioning of fi re

Fig 2-25
extinguisher at any time.

• Check the first aid kit regularly and replen-

ish it when necessary.

• Make emergency scheme to deal with fire

and accidents.

-24 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-19

 Safety SY195~265C9 Crawler Hydraulic Excavator

1- 24 -24 -24
-1equipment
2.3.5 Safety
3 3 -11 3 -11
02 02 02
a b2 b2 b2
Toesprotect
m esa
you and others around you, your
m me
sa
machine may be equipped with the following
safety equipment. Make sure that they are se-
curely in place and in good condition.

• Falling object protective structures (FOPS)

• Front guard

• Lamps
CZ335-1102004
• Safety signs
-2 4 4 4
• Horn -11 1-2
Fig 2-26
-1 -11
-2
3 3 3
202 202 b2
02
sab
• eGuards sa b sa
m me me
• Travel alarm

• Mirrors

• Fire extinguisher

• First aid kit

• Windshield wipers

-2 4CAUTION -24 -24

-11 -11 -11
023
Risk of serious
2
injury!
2 023 02 3
sabdown or disconnect any safety equip-
Take
sab sab2
e
mment could result in serious injury. m e me
• Ensure all protective covers and caps are
in their proper positions. If covers and
caps are damaged, please contact the au-
thorized agent of SANY Heavy Machinery
for repair.
• Understand how to use safety equipment
and use it correctly.
• Do not take down the cab protective guard
-24
without authorization (except machine -24 -24
23 -11 3 -11 3 -11
maintenance).
0 02 02
sa b2 sa b2 sab2
me me me

2-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24
- cleaning -24 -2 4
-11
2.3.6 Machine
3 3 -11 3-11
02 02 02
sa•b2 sa b2 sa b2
me
Clean the windshields, mirrors and elights.
Make sure that the operating
m
area, steps
me
and hand-holds are free from oil, grass,
snow, ice or mud, which can cause you to
slip and fall. Clean the mud on your soles
before getting on the machine.

• If the machine is checked or serviced with

presence of mud or oil dirt, it may cause
CZ335-1102005
you to slip or fall, or dirt may get into your

-24the machine clean all the time.

eyes. Keep 4
1-22-27 -2 4
-11 -11
Fig
23 3-1 3
• If20water
b 202
has penetrated into the electrical
b b2
02
sa esama- sa
me system, do not rush to power on your
m me
chine and start the engine, which can cause
machine failure or cause damage to the
electrical system. Do not flush the electrical
system (including sensors, connectors,
etc.) with water or steam.

2.3.7 Keeping cab clean

• Clean the mud and oil on your soles when getting into the cab. Mud or oil under your shoes can
4 4 4
1-2 foot to slip on the pedal during operation,
cause your 1-2 and serious accident could result. -11
-2
0 2 3-1 0 2 3-1 0 23
2
• Remove all loose personal items or other 2 2
sab sab sab
objects from the operator's area. Secure these items
e e
m in the tool box or remove them frommthe machine. m e

• Do not use cellular phone when operating or driving the machine.

• Do not bring hazardous articles, such as flammable or explosive products, into the cab.

-2 4 -24 -2 4
3-11 3 -11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-21

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
11- hydraulic controls before leaving
2.3.8 Lock-the
3
-
-11the cab 3 3 -11
02 02 02
b2
sa you rise from the operator seat (e.g. b2 b2
• Before esa
meto open or close the front window or tomad- me
sa

just the seat), lower the work equipment to

the ground, move the hydraulic lockout con-
trol lever [1] from F (free) to L (locked) posi-
tion, and then stop the engine. If the
hydraulic control is not locked, accidental
touching of control levers can cause sudden
machine movement and serious injury or
CC13031805
machine damage.
-24 4 4
-11 1-2
Fig 2-28
-1 -11
-2
3 3 3
b 202 b 202 b2
02
sa
• eBefore sa sa
m me
leaving your machine, always lower
me
the work equipment to the ground, place
the hydraulic lockout control lever [1] to the
L (locked) position, and then shut down the
engine. Lock all lockable components and
remove the key.

CZ335-1102074

-24 4 4
-11 1-2
Fig 12-29
- -11
-2
3 3 3
202 202 b2
02
e sab sa b sa
m
2.3.9 Hand-holds and steps me me
To avoid personal injuries due to slipping or falling off the machine, follow the instructions below:

• Before mounting or dismounting the ma-

chine, check the hand-holds and steps (in-
cluding track shoe). If oil, grease or mud is
observed on hand-holds or steps (including
track shoe), remove it immediately. Keep
these components clean. Repair them in
-2 4 -24 -24
case of any11damage.
3- Tighten loosen bolts.
3 -11 3 -11
• Use b 202 b 202 b2
02
sa hand-holds and steps when
sa
mounting
sa
meor dismounting the machine. me me CZ335-1102008
Fig 2-30

2-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -24
1 machine and maintain a three- 3-1
• Face3-the
2 3 -11
b
0 202
2 contact (two feet and one hand or btwo
point b2
02
sa sa sa
me hands and one foot) with the hand-holds
me or me
step (including track shoe).

• Do not use any controls as hand-holds

when you mount or dismount the machine.

• Do not try to mount or dismount the ma-

chine when you carry tools or supplies.

• Do not mount the engine hood or cover

without a non-slip mat.
-24 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-23

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 CAUTION 3 -11 3 -11
02 02 02
b2 b2 b2
esa of serious injury!
Risk
mEntering m esa me
sa
and leaving the machine without
keep three body parts touch the armrests
and ladder could result in serious injury.
• Check the armrest and ladder (including
the track shoe) before entering and leav-
ing the machine. If there is oil, grease or
mud on the armrest or ladder (including
the track shoe), please clean it away at
once and keep all these parts clean. If
24 damaged, please repair
these parts -are -24 -24
-11
23 tighten the loose bolts. 3 -11 3 -11
20 enter or leave the machine with tool b 202 02
them and
• Do
sa bnot sa sab2
mein the hand. me me
• To ensure safety, please face the machine
and keep three body parts (two feet and
one hand or two hands and one foot)
touch the armrests and ladder (including
the track shoe) to support the body.
• Face the machine all the time when enter-
ing and leaving the machine.
• Do not grasp or hold the control lever or
-24 -24 -24
-11 -11 -11
lock lever.
• 023jump up to or down from the ma-
Do not 023 023
sa b2 do not climb it when it travels, andsa b2 sab2
medo not jump up to it to try to stop it. me me
chine,

• Do not climb the engine head or cap with-

out anti-skid mat.
• Before entering and leaving the cab, be
sure to check that it is in the front position.

2.3.10 Elevated work

When working in a high place, use ladders or other supporting devices to ensure safe operation.
-24 -24 -24
-11 -11 -11
023sitting on attachment
2.3.11 2No 023 023
sa b b2 b2
me m esa m esa
To avoid falling hazard, no one is allowed to sit on work equipment or other machine attachments.

2-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11
2.3.12 Articulated
3
parts
3 -11 3-11
02 02 02
b2
saThe space around work equipment changes b2 b2
me m esa with the movement of the linkage.m
sa
eSerious personal
injury will result if one is stuck in be- tween. Nobody is allowed to approach the rotating or retract-
ing/extending components.

2.3.13 Prevention of burns and scalds

2.3.13.1 Hot coolant

• To prevent scalds caused by hot coolant or

steam when checking or discharging the
coolant, always wait for the engine coolant
24
1- before you proceed. -24 -2 4
to cool-1down -11 -11
2 023 2 023 02 3
sa•bDo not open the cap of radiator before
sabthe sab2
e
m engine cools down. Loosen the cap e
m of the me
radiator slowly before removing it. Internal
pressure of radiator must be relieved to
CZ335-1102011
avoid serious scalds.
Fig 2-31

-24 -24 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

-24 -24 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 2-25

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11oil
2.3.13.2 Hot
3 3 -11 3 -11
02 02 02
ab2 b2 b2
Toesprevent
m
scalds caused by hot oil when
m esa me
sa
checking or discharging the oil, always wait
for the engine oil to cool down before you
proceed.

When the engine has cooled down, loosen

the cover or screw plug slowly to relieve inter-
nal pressure.

CZ335-1102012

-24 -24
Fig 2-32 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

CZ335-1102013

Fig 2-33
4 4 4
-1 1-2 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

2-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 and explosion hazard
2.3.14 Fire
3 3-11 3 -11
02 02 02
b2
sa2.3.14.1 Fire caused by fuel or oilsesa b2 sa b2
me m me
• Machine oil or fuel oil must be stored in des-
ignated place, where unauthorized per-
sons cannot enter.

• Do not smoke or use fire near fuel or ma-

chine oil.

• Tighten, repair or replace any missing,

loose or damaged pipe clips, pipelines, ho-
-24 or other flange bolts.
ses, oil coolers -24 -2 4
-11 -11 -11
CZ335-1102014
3 23 3
202
•bRefuel 20
or store oils in a place with good
b Fig 2-34 b2
02
sa sa sa
me ventilation. me me
• Shut down the engine before refueling.

• Do not leave the machine when refilling the

fuel or machine oil.

• Do not let fuel overflow onto overheated

surface or electrical components.

• Remove overflowed fuel or machine oil after

refilling.
-2 4 -24 -2
CZ335-1102015 4
3 -11 -11 -11
oily rags and flammable materials023 Fig 2-35 3
202
• Store
bproperly to keep the job site safe. b2 b2
02
sa sa sa
me me me
• Screw on the caps of fuel tank and oil tank
tightly.

• When oil is used to clean the parts, use

non-flammable oil. Do not use diesel oil or
gasoline as they can easily catch on fi re.

• All flammable materials should be moved to

a safe place before carrying out grinding or
-24
welding operation on the chassis. -24 -2 4
3 -11 3 -11 3 -11
202not weld or flame cut the lines contain-
• Do
b 202b b2
02
sa sa sa
me ing flammable fluid.
me me

Operator Manul-Oct. 2019 2-27

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11caused by flammable materials
2.3.14.2 Fire
3 3-11 3 -11
02 02 02
sa b2 b2
sa paper pieces, dirt and other flammable b2
• Remove
mebuilt up or stuck on engine, exhaust manifold, esa materials
me battery or interior of engine hood tomprevent
at any time dry leaves, wood chips,
fire.

2.3.14.3 Fire caused by electric lines

Short circuit of electrical system can cause fire.

• Keep electric terminals clean and fastened.

• Check power cables and electric lines for looseness, entanglement, hardening or break each
day after operating for 8-10 hours. Check the presence or damage of wiring terminal cover.

• In case of slack4or entangled power cables or electric wires,

4 tighten the connections or wire clips, 4
-2
or1 replace broken wires. 1-2 -2
and repair-1 - 1 -11
2 023 2 023 023
sab Fire caused by hydraulic lines sab sab2
e
2.3.14.4
m m e me
• Check the clips, guards and gaskets of all hoses and pipes to see whether they are tightened in
position.

• In case of loosening, their vibration in operation may lead to friction against other components,
resulting damage of hose, ejection of high-pressure oil, disastrous fire or serious injury.

2.3.14.5 Fire caused by illumination equipment

• Anti-blast illumination equipment shall be used to avoid explosion when checking fuel, oil, elec-
-24cleaning detergent or cooling fluid.
trolyte, window -2 4 -24
3 -11 3-11 3 -11
• 202 in this manual must be followed2when
Instructions 02 power outlet on the machine is used
202 for
e sab sa b sa b
m illumination. me me
2.3.14.6 Fire caused by heat shield

• Damage or missing of heat shield may lead to fire.

• In case of any abnormality, heat shield must be repaired or replaced prior to operation of
machine.

2.3.15 In the event of fire

24 out, leave the machine immediately by 2the

When a fire breaks
- 4 following steps.
- -24
-11 -11 -11
• 023start switch to the OFF position and shut
Turn the 3 the engine.
02down 023
sab2 sa b2 sab2
• eLeave the machine with the help of hand-
m meholds and step. me

2-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11
2.3.16 Windshield
3
cleaning detergent
3-11 3-11
02 02 02
b2 b2 b2
saUse alcohol based detergent. Do not useesamethanol based detergent as it irritates eeyes.
sa
me m m
2.3.17 Ejecting parts

The grease in track tensioner is under high

pressure. Improper handling may result in
serious injury, blindness or death. Observe
the following instructions.

• Do not disassemble grease nozzle or valve

components. These parts may eject. Keep
4 4 4
1-2and face away from the valve.
your body
-11
-2
-11
-2
0 2 3-1 02 3 02 3
2
• Travel b2 b2
sab
reducer is under pressure.
sa sa
me me me
CZ335-1102016

• Gear oil is hot liquid. Wait for it to cool down

Fig 2-36
before loosening the vent plug to release
pressure. Keep your body and face away
from the plug to avoid injury.

2.3.18 Falling object protection

• When the machine is operating in places

where the cab is likely to be hit or invaded
4
by falling-2objects, scattered materials and -24 -2 4
-11 -11 -11
023 bodies, protective covers shall be023
foreign 02 3
sa b2 used to protect the operator. sab2 sab2
me me me
• In demolishing or breaking operation, a
front guard is necessary. In addition, a
transparent glass film shall be applied onto
the front window. CZ335-1102017

• In a coal mine or a quarry where falling ob- Fig 2-37

jects are present, install falling object pro-
tection structures (FOPS) and front guard,
and apply a transparent glass film onto the
4 4 4
1-2 The operator shall wear a
front window.
-1 -11
-2
-11
-2
3 3 3
202 hat and goggles.
hard
b2
02
b2
02
e sab sa sa
mecondi-
m • Keep the front window shut in such me
tions and make sure other people are kept

Operator Manul-Oct. 2019 2-29

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24 away from the operating

a safe distance -24 -24
3 -11 3 -11 3 -11
area.
02 02 02
b2
sa guards may be necessary according
sa b2 sab2
• eOther
m me me
to different working conditions. In this case,
contact your Sany dealer in advance.

2.3.19 Attachment installation

• Installation of optional parts or attachments may involve safety issues or be limited by the law. In
this case, please contact your Sany dealer in advance.

• Sany has no responsibility for the use of unauthorized attachments and parts, hence the injury,

- 4
accidents and 2product failure.
-24 -24
3 -11 3 -11 3 -11
• 202installing and using machine attachments,
Before 202 read related instructions regarding the20attach-
2
e sab and general precautions on attachment
e sabin this manual. sa b
m ment
m me
2.3.20 Attachment combination

Different or combined work equipment may collide with the cab or interfere with other machine
components. Before operating work equipment you are not familiar with, check the clearance be-
tween it and the machine and operate carefully.

2.3.21 Cab windows glasses

• 4 at the side of the work equipment may

Broken cab windows
2 4 expose the operator in direct contact
2 24
1 - 1 - 1 -
0 2 3-1 equipment. In this case, stop operation
with the work
0 2 3-1immediately and replace the glasses.023-1
2 2 2
sab or damaged window provides noesprotection
• eBroken ab e
to the operator. When the roofsabwindow is
m damaged, replace it immediately with am new one.
m

2.3.22 Unauthorized modification

Any modification unauthorized by Sany may lead to safety problems, personal injury or death. Im-
proper modification can affect ma- chine's strength and operator's view. Please contact your Sany
dealer before making any modification. Sany assumes no responsibility for any accidents, failure
or damage caused by unauthorized modification.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

2-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11
2.3.23 Work-site
3
investigation
3-11 3-11
02 02 02
b2
sa• b2 b2
me esa
Machine operation near flammable materi-
m me
sa
als (e. g. dry tree leaves) poses a fire haz-
ard. Be careful during operation.

• Check the terrain and ground condition and

use the safest operating method. Do not op-
erate in areas with the risk of landslide or
falling stones.

• Solidify the ground when operating beside CZ335-1102018

a ditch or on road shoulders. Keep machine
24
1-
4
1-22-38 -2 4
-11
a safe 1distance Fig
3-1
away from the ditch or road
3- 3
b 202
shoulder. 202
Assign a signal man, when nec-
b b2
02
sa sa sa
me essary, to avoid accidental injury.
me me
• When underground water mains, gas lines,
cables or high-voltage electric wires are
available on the work site, inform related
utilities providers and mark the area. Be
careful not to cut or damage any lines.

• Prevent any unauthorized personnel from

CZ335-1102019
entering the work site. Assign a signal man
Fig 2-39
4 work site when operating on
and fence the 4 4
- 1
a highway.1-2 -11
-2
-11
-2
2 023 02 3 02 3
sa•bBe especially b2
sa fro-
alert when operating on sab2
me zen ground. Increase of ambient me
tempera- me
ture may result in soft and slippery ground.

• When traveling or operating in shallow

water or soft ground, check the type and
condition of rock bed as well as the depth
and water flow prior to operation.

2.3.24 Operation on loose ground

24 24 24
• 11-
Avoid traveling
3- 11- road shoulders or trenches. The soft ground
or operating the machine near cliffs,
3- 11-
3-
2 areas plus the machine weight and
20these
in 202vibration may cause the machine to sink
202or tumble
sab s ab ab
after heavy rain, an explosion or anesearthquake.
me down. The ground may become evenesofter
m m

Operator Manul-Oct. 2019 2-31

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 1 - 24
0 2 3-1
• When operating
0 2 3-1 vibration and machine weight may0trigger
on a dam or near an excavated ditch,
2 3-1
2 2 measures to prevent ma- chine fromb tumbling
2
ab ab
a landslide. Prior to operation, take protective
e s e s e s a
m down or falling over. m m

2.3.25 Overhead power cables

Do not travel or operate your machine near

power cables, which may bring electrocution
hazard and cause machine damage, personal
injury or death. The following steps are to be
followed while working at where power cables
could be nearby.
1 - 24 1 - 24 -24
2 3-1
• Prior to operation in the vicinity of power ca-
2 3-1 3 -11
0
2 inform local power company of the b 2 0 02
ab
bles, b2
e s
m coming operation and ask them to take m esa
nec-
sa
me CZ335-1102020
essary measures.
Fig 2-40
• If the machine is too close to power cable,
Cable Voltage Min. Safe Distance
electric shock is most likely to occur and
cause burns or death. A safe distance must 100V-200V 2 m ( 7 ft)
be kept between machine and the cable 6,600V 2 m ( 7 ft)
(See the right table). Prior to operation, 22,000V 3 m ( 10 ft)
communicate with local power company re-
66,000V 4 m ( 14 ft)
garding safety measures.
1 - 24 154,000V
1 - 24 5 m ( 17 ft)
-24
• A signalman
2 3-1 is to be assigned to send sig- 02187,000V
3-1 3 -11
2 0 2
6 m ( 20 ft)
02
sab if the machine is too close to the cable.
sab 275,000V b2
esa
nals
m e m e 7 m ( 23 ft)
m
• Nobody is allowed to approach the ma- 500,000V 12 m ( 36 ft)
chine when operating near high-voltage
cables. Table 2–1

• If the machine is too close to the cable or

touches the cable, to prevent electric shock,
operator shall not leave the cab until power
is surely cut off. In addition, nobody is al-
lowed to approach the machine.
- 24 -2 4 -24
• -11accidents, wear rubber shoes
To prevent
23 3 -11 3 -11
20 02 02
and rubber gloves during operation. Cover
saboperator’s a b2 sab2
m e
the es
seat with rubber sheetmand me
pay attention to exposed part of body that

2-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24touch the lower part of the ma-

should not -2 4 -24
23 -11 3 -11 3 -11
0chine.
02 02
sab2 sa b2 sab2
me 2.3.26 Visibility me me

The machine is equipped with rearview mirrors to improve the visibility of the operator. However,
some areas cannot be seen from the driver’s seat.

When driving or operating the machine in places with poor visibility, uncertainty of work site condi-
tion may cause machine damage and personal injury. Observe the following instructions when op-
erating or driving the machine in a place without a clear view.

• Check rear view mirrors on each workday. Remove debris and adjust the view to en- sure good
visibility.
-2 4 -2 4 -24
-11
3 in a darkened area requires turning
• Working -11
3 work lights and headlights of the machine.
3 Set -11
202 202 202
on
sabup auxiliary illumination in the work sitesaifbnecessary. sab
me me me
• If a clear view cannot be guaranteed in days with fog, snow, rain or sand storm for example, stop
operation.

• Road shoulder or soft ground should be marked. In case of bad vision, a signalman should be
available if necessary. Operator shall especially pay attention to the marks and follow the in-
struction of the signalman.

• Only one signalman is allowed to give signals.

• Prior to operation, make sure all the workers understand the signals and gestures.
-2 4 -2 4 -24
-11 -11 -11
023Ventilation
2.3.27 02 3 02 3
sab2 b2 b2
me esa
mengine must be started, or if fuel, cleaning
Engine exhaust gas can be fatal. If the
esa
m oil or paint must
be handled in an enclosed area, to pre- vent gas poisoning, doors and windows shall be kept open
to ensure sufficient ventilation.

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 2-33

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11
2.3.28 Asbestos
3 3 -11 3-11
02 02 02
b2 b2 b2
esa
Inhalation
m
of asbestos dust can cause lung
m esa me
sa
cancer. There is the danger of inhaling asbes-
tos dust when engaging in tear-down opera-
tion or handling of industrial wastes at work-
site. The following rules must be followed.

• Water, instead of compressed air, shall be

used to clean the dust.

• If the air contains asbestos dust, operate

CZ335-1102022
the machine following the wind. All persons
4 -24 4
1-2
shall wear acceptable filter mask. Fig 2-41
-11 -11
-2
0 2 3-1 023 02 3
2
• Nobody is allowed to approach the machine 2 b2
e sab operation. e sab sa
m during m me
• The regulations, rules and environment cri-
terion at work site shall be observed.

No asbestos is used in this machine. But

aftermarket parts could contain asbestos.
Therefore, use only the parts and components
supplied by Sany.

WARNING
24 4 4
1 - -2 -2
Risk of serious
2
1
3- injury or death! 23 -11 3-11
2 0 do not use asbestos, but coun- b 20 02
The bmachine b2
esa parts may contain asbestos. Vastlymin-
mterfeit esa me
sa
haling asbestos may harm lung or lead to
death.
• To avoid this, please use genuine parts of
Sany Heavy Machinery Co.,Ltd.

-2 4 -2 4 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

2-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11
2.3.29 Alternate
3
exit
3-11 3 -11
02 02 02
b2
sa• sa b2 sa b2
me
If the cab door fails to open in an eemer-
m
gency, use the escape hammer to break the
me
window.

• Remove the pieces of glass from the win-

dow frame before escaping. Be careful with
the broken glass to avoid being cut. Pay at-
tention to the debris on the ground, which
may cause you to slip and fall.
A820601990969

-24 -242-42
Fig -2 4
3 -11 3-11 3 -11
02 02 02
sa b2 sa b2 sa b2
me 2.4 Safe Operation Precautions
me me
2.4.1 Safe starting

2.4.1.1 Safe mounting

When you mount or dismount the machine:

• Always face the machine and maintain a

three-point contact (one hand and two feet
4 and one foot).
or two hands
-2 -2 4 -2 4
3 -11
jump on/off the machine. Do not023
-11 3 -11
202 02
• Never
sabmount a moving machine. sab2 sa b2
me me me
• Do not use any control lever as hand-hold.

• Remove the mud, oil dirt and water from

pedal, hand-holds and your soles at any CA13031506

time. Fig 2-43

• The cab must be aligned with the under-
carriage center line before you enter or exit
the cab.

-24 -2 4 -2 4
3 -11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-35

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 seat
2.4.1.2 Operator
3 3 -11 3-11
02 02 02
sa b2
• Uncomfortable sa b2 sa b2
meto operator fatigue and operating mistakes.
me me
seat position can easily lead

The seat position should be adjusted upon

change of operator.

• The operator seat shall be properly ad-

justed so that the operator can have easy
access to all the control levers and pedals
in a comfortably seated position. Otherwise,
the seat should be readjusted. CZ335-1102026

24
Fore more information,
1 - see "Operator seat
1-2
4 -24
-11
Fig 2-44
3-1 on page 4-17.
adjustment" 3-1 3
b 202 b 202 b2
02
esa Seat belt
2.4.1.3
m me
sa
me
sa

• The operator may get seriously injured or

killed when the machine tips over. Before
operating the machine, examine your seat
belt, the buckles and the anchor point. Re-
place the seat belt if damage or excessive
wear is observed. When the machine is op-
erating, keep your seat belt buckled up.
For more information, see "Seat belt" on
page 4-21. 1-24 -24 -24
3-1 -11 -11
CZ335-1102027

2 0 2 2 023 02 3
• The
sab regardless of its condition.
seat belt shall be replaced every three
sab Fig 2-45
sa b2
m e
years m e me
2.4.1.4 Before starting the engine

Before starting your daily work, the following

items shall be observed prior to start of the
engine.

• Clean the front window and the mirrors to

ensure good visibility.

• -24 lamps, and check if they

Clean the work -24 -24
3-11 3 -11 3-11
work.
02 02 02
sa b2 a
s b2 sa b2
• eCheck
m me
coolant level, fuel level and engine me CZ335-1102028
oil level.
Fig 2-46

2-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 -24 -2 4
• Check
2 3-1for blocked air filter and damaged
3-11 3 -11
2 0 02 02
belectrical wires. b2 b2
esa
m • m esa me
sa
Adjust the seat to a position easy for opera-
tion; check seat belt and buckles for dam-
age and wear.

• Check if the control levers are all in neutral

position. Check if the hydraulic lockout con-
trol lever is in the LOCKED position.

• Adjust the rear view mirrors so as to see

clearly from the driver’s seat what is hap-
4 4 4
1-2 the machine.
pening1behind
- -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa2.4.1.5 Engine starting rules sa sa
me me me
• Before starting the machine, make sure nobody is on, under or around the machine. Sound the
horn to warn people around.

• Always start and operate the machine from the operator seat.

• No one is allowed to stay on the machine except the operator.

• Do not start the engine by shorting the start motor circuit, which is dangerous and may cause
machine damage.

-24 starting
2.4.1.6 Machine -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 WARNING sab2 sab2
me Risk of serious injury or death!
me me
Inhaling too much tail gas could lead to seri-
ous injury or death.
• Please ensure sufficient ventilation, when
it is necessary to start the engine or oper-
ate the machine in a closed environment.
• If you cannot shut down the machine,
please do not start it.
CZ335-1102029

• Adjust the - 4
2position - 242-47 -2 4
1 of the operator seat so
-1 can easily access all controls in a 23-1 1
Fig
-11
0 2 3you 02 3
20
that
b 2 b b2
s a s a sa
me me me
seated position.

• Make sure you are familiar with all the warn-

ing devices, gauges and operation controls.
Operator Manul-Oct. 2019 2-37
 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 -2 4 -2 4
• Place all3-1controls to neutral/ or OFF
3 -11 3 -11
b 202
position. b2
02
b2
02
m esa m esa me
sa
• Make sure nobody is present in the sur-
rounding area of the machine.

2.4.1.7 Starting engine in cold season

• Sufficient warm-up operation is necessary. Incomplete warming up may result in slow reaction
and accidents.

• Before starting, check the battery electrolyte. In case of frozen electrolyte, do not charge the bat-
tery or use alternative power source to start the engine; instead, melt the electrolyte first. Other-
4 4 4
1-2break out on the battery.
wise, fire may
-11
-2
-11
-2
0 2 3-1 02 3 02 3
2Engine starting aid b2 b2
sab
2.4.1.8
e sa sa
m me me
Improper handling may cause battery explosion or loss of machine control, resulting in personal in-
jury and death. Never use jumper cables to start the engine unless necessary. Contact your Sany
dealer before such an attempt.

• Using jumper cables to start the engine needs two persons working together with one seated in
the operator seat and the other handling the battery.

• Wear goggles and rubber gloves before starting the engine with jumper cables.

• When connecting a normal machine with a faulty machine with jumper cables, battery voltage of
-24 shall be the same. Be careful not to-2allow
the two machines
11
4 the two machines to contact with -24
11 11
23-
each other.
20 2 0 2 3-
2 0 2 3-
a b sabwhen connecting the two machines. Otherwise,
s both start switches to the OFF position sab
•meTurn m e m e the
machines may move and cause danger when power is on.

• Start with the positive terminal when connecting the jumper cable. Start with the ground or nega-
tive terminal when disconnecting the jumper cables.

• When disconnecting the jumper cable, take care not to allow the clips of jumper cable to contact
with each other or with the ma- chine.

• Ether is a liquid used for cold start, which is extremely flammable and explosive. Read the in-
structions on the ether container be- fore application.
1 - 24 1 - 24 1-2
4
• Do not use
0 2 3-1 ether if the engine is equipped with
0 2 3-1a spark-plug preheater
023
or other forms - 1
of
2 2 2
sab sab sab
preheater.
m e m e m e

2-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24 -2 4 -2 4
11- starting the engine
2.4.1.9 -After
3 3-11 3-11
02 02 02
b2
saRun the engine at low idle for 3 to 5 minutes b2 b2
me m esa after engine startup, and check the
m
sa
erunning parame-
ters and make sure they are normal and all readings are within normal working range.

2.4.2 Operation

2.4.2.1 Inspection before operation

• When conducting inspection, move the machine to a spacious area without barriers and operate
slowly. Any other person is not allowed to approach the machine.

• Be sure to fasten the seat belt.

4 4 4
• 1-2gauges and machine operation for abnormality;
Check the
-1 1-2 -1 1-2
check the bucket, arm, boom, travel
-1
2 023 swivel system and steering system 0for
system, 23abnormal operation.
2 202
3
e sab e sab e sab
m • Check for abnormal noise, m heating,
vibration, odor or gauge reading; m oil
check or fuel for
leakage.

• When the travel control levers are in neutral position, test the engine's speed control device; op-
erate each control lever and confirm they work properly. Understand the control mode of work
equipment.

• In case of any abnormality, stop operation and take corrective measures immediately.

Operating the machine with Inspection abnormalities could result in serious damage to it.

•
1 -24carefully listen to the machine to check-2for
Observe and
1 1
4 any abnormality. If any, stop the machine
1 1 -24 1
23- Before further operation, please resolve
at once.
20 23- the malfunction at once and report
20 23- to the 20
a b b b
esa esa
superior.
m es m m

-2 4 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-39

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11
2.4.2.2 Prior-operation
3
precautions
3 -11 3 -11
02 02 02
ab2 b2 b2
Toesprevent
m esa
serious injury or death, follow the
m me
sa
items below before moving the machine.

• Sound the horn to warn people around.

• Working range of the machine is 12 m to

the slewing center. It is dangerous to stay in 12
m
the working range during machine
operation.

• Nobody is allowed to stay on or near the CZ215S-1102003

24 the swivel range.

machine, or within
- 1-2
4 -24
-11 -11
Fig 2-48
-1
• 023 the visibility in the travel direc-
To improve
202
3 02 3
b2
sa you may turn the cab if necessary. esa b sa b2
me me
tion,
m
• Assign a signalman where visibility is poor.

CZ335-1102033

Fig 2-49
1 - 24 -24 -24
3- 1 -11 -11
2 0 2 2 023 02 3
2.4.2.3
sab
Travel direction confirmation
sab sa b2
m e m e me
WARNING
Risk of serious injury or death！
Wrong operation of travel control lever/pedal may lead to accident.
• Please ensure correct operation of travel control lever/pedal.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

2-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
• Always
2 3-1 check the position of the travel mo-023-1 3 -11
2 0 2 02
sabtor and the idler in relation to the operator
sab sa b2
e
m cab before you operate the travelmcontrol e me
levers or pedals.

• A direction mark is attached onto the inner

side of track frame. It shows the forward di-
rection when the idlers are before the oper-
ator cab.
CZ335-1102031
• When the idlers are before the opera- tor
cab, push the travel control levers (or press Fig 2-50
the upper-2 4 of the pedal) to move the ma-
part -24 -2 4
-11
23 forward. 3 -11 3 -11
chine
0 02 02
sa b2 s a b2 sa
FRONT b 2
me • me oper-
When the travel motors are before the
Operator Seat me
ator cab, pull the travel control levers (or Idler
press the lower part of the pedals) to move LEFT RIGHT

machine forward.
Sprocket
NOTE:
REAR
In this manual, the front, rear, left or right di- CZ335-1102032

rections are the directions seen from the cab

Fig 2-51
when the cab is straight forward and the driv-
ing wheels are in the rear.
-2 4 -24 -2 4
-11
23 Safety rules for turning 3 -11 3 -11
2.4.2.4
0 02 02
sa b2 sa b2 sa b2
me • me in a
Always drive and operate the machine me
seated position.

• Nobody is allowed in the cab except the

operator.

• Check if the travel alarm works.

• Always secure the cab door or windows, ei-

ther open or closed. At work site where
flying objects may get into the cab, check if CZ335-1102033

1 - 24 windows are properly shut. 1 - 24 -2 4

2 3-1
the doors and
2 3-1Fig 2-52 3 -11
2 0 2 0 02
sab sab sa b2
m e m e me

Operator Manul-Oct. 2019 2-41

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
-1
• Assign 2a3signalman if a blind area exists at
2 3-1 3 -11
2 0 2 0 02
sabrear of the machine. In turning or swivel
the
sab sa b2
e e
m operation, be alert not to hit other machines
m me
or personnel.

• Sound the horn to warn personnel in the

area before traveling.

• Check for the presence of personnel and/

or obstacles again in the machine surround-
CZ335-1102034
ings before traveling.
Fig 2-53

-2 4 -24 -24
• 3 -11
Before02traveling, 3 -11 3 -11
position the machine so 02 02
b2
sa the sprockets are behind the operator b2 b2
that
mecab. If the sprockets are in front of the m esa me
sa
cab,
the machine will move in a direction oppo-
site to the move direction of control levers.
Special attention must be paid to operations
under such circumstances.

CZ335-1102035

Fig 2-54
-24 -24 -24
-11
23 is limited during reverse travel, 3 -11 3 -11
• If your0vision 02 02
b2
sa a signalman and keep him within the b2 b2
me
assign esa m me
sa
range of your vision.

• When a signalman is necessary on some

occasions, use hand signals specified in lo-
cal regulations.

• The machine can only be moved when both

the signalman and the operator understand
CZ335-1102045
the signals.
Fig 2-55
• -24vocal, graphic and flag sig-
Understand all -24 -24
-11
23 in work and decide who is to give 3 -11 3 -11
nals used
20 02 02
a b sa b2 sa b2
es
signals.
m me me
• Keep the windows, rear view mirrors and
work lights clean and intact.

2-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -24
1
• Dust,3-heavy rain and fog may reduce visibil- -1 -11
2 0 2 2 023 02 3
sabcase of low visibility.
ity. Drive slowly and use proper
sab
lights in
sa b2
m e m e me

WARNING
Risk of serious injury or death！
If someone is near the machine during re-
versing or swing of upper structure, he/she
may be knocked down or squashed by the
machine, leading to severe accident.
• To avoid this, please ensure there is no-
body near the machine before reversing or
24 -24 -24
swing-1of1-upper structure. -11 -11
02 3 02 3 02 3
sab2 sab2 sa b2
me 2.4.2.5 Safety rules for traveling m
e me

• To prevent machine breakdown and avoid damage of work equipment, do not operate the ma-
chine beyond its maximum load or rated capacity.

• When driving or operating the machine, keep the machine a safe distance away from people,
building or other machine so as to avoid collision.

• When traveling on a highway, contact re-

lated departments in advance and follow
-24
their instructions. -24 -24
3 -11 3 -11 3 -11
202
•bWhen 202
traveling on flat ground, the work
b2
02
sa es 20-ab sa
me equipment should be retracted andm
kept me
30cm (8-12in) off the ground.
20~30cm
• When traveling on rough ground, the ma- (8~12i n)

chine shall move at a low speed and avoid CZ335-1102036

sudden change of direction, or the machine
may tumble down. If the work equipment Fig 2-56
hits the ground, the machine will lose bal-
ance and get damaged.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-43

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
2 3-1
• When traveling on rough ground or on a
2 3-1 3-11
2 0 2 0 02
sab slope, the auto-deceleration switche(if
steep
sab sab2
e
m equipped) shall be switched off. If auto-midle me
is activated, engine speed and travel speed
may drop suddenly.

• Avoid traveling over a barrier if possible. If

you have to do that, lower the work equip-
ment close to the ground and drive slowly.
Never let the machine travel on a barrier CZ335-1102037

that would make it tilt sharply.

Fig 2-57
• 24 structural strength of a
Check first -the -24 -24
-11
or3 a building before driving the ma-
bridge 2 3 -11 3-11
20on it. 02 02
a b sa b2 sab2
m es
chine
me me
• Operate slowly when working in a tunnel,
under a bridge or power cables. Take care
not to damage anything with work
equipment.

2.4.2.6 Safe traveling

WARNING
- 2 4
Risk of serious injury or death！
- 4
2severe - 24
Traveling on1a1 slope may lead to slip or rollover, causing1 1
3-1 3-1
accident. To avoid this, please
-
follow 2 023 procedures.
below 2 0 2 2 0 2
sab running up a steep slope, pleaseeextend
• eWhen sab the work equipment forward for ekeeping
sab bal-
m m m
ance, keep it 20 cm~30 cm (8 in~12 in) above the ground, and move the machine at a low
speed.
• When running down a slope, please reduce the engine speed, keep the travel control lever
near the neutral position and move the machine at a low speed.

-24 -24 -24

3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sab2
me me me

2-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
• Check
2 3-1the travel direction of the machine023-1 3 -11
2 0 02
sabbefore driving it. Make sure you know b2
sahow sa b2
e
m to operate the control levers and pedals.m e me
• Press the upper part of the control pedal or
push the control lever forward to move the
machine in the direction of the idlers.
20~30cm
• Work equipment should be kept 20-30cm (8~12i n)
(8-12 in) off the ground when moving on a
CZ335-1102038
slope. In case of an emergency, the work
equipment could be lowered to ground im- Fig 2-58
mediately-2to4 help stop the machine. -2 4 -2 4
23 -11 23 -11 3 -11
20 0 02
s b2
a•bWhen driving the machine up a slope, aface s sa b2
me medriving
the cab to the uphill direction; when me
down a slope, face the cab to the downhill
direction.

• Before traveling, always check the hard-

ness of ground before your machine.

CZ335-1102040

24
Fig 4
2-59 4
1 - -2 -2
3 - 1 3 -11 3 -11
• b 202 b 202 b2
02
sa When driving the machine up a
esa
slope, ex-
sa
me tend the work equipment to keep m balance. me
Keep the work equipment 20-30cm (8-
12in) off the ground and drive the machine
slowly.

• When driving down a slope, lower the en-

gine speed, keep the travel control levers
close to "neutral" position and drive slowly.
CZ335-1102039

-2 4 Fig24
-2-60
-2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-45

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
3-1 up and down a steep slope. It 023-1
• Drive straight
2 3-11
2 0 2 02
s b dangerous to turn on or drive across
isavery
sab sa b2
e
m a slope. m e me
• To adjust the position of the machine on a
slope, drive it onto a flat surface, reposition
it and driving the machine to the slope
again.

• Drive at low speed on meadow, fallen

CZ335-1102041
leaves or wet steel plate because even a
small grade could cause the machine to Fig 2-61
slip. -24 -2 4 -24
2 3 -11 3 -11 3-11
• 20engine 02 02
If your
sab
stalls out when traveling on a
sa b2 sa b2
m e
slope, me
place the control levers to "neutral" me
position immediately and restart the engine.

CZ335-1102042

Fig 2-62

2 4 -2 4 -24
11- operation on slope
2.4.2.7 Machine
3- 3 -11 3-11
• Do b 202 b 2 02
b2
02
sa not operate the machine on a slope un-esa sa
meless a flat platform is provided. Extra m
care me
shall be taken when operating the machine
under this condition.

• When the bucket is fully-loaded, do not turn

the work equipment from the higher part to
the lower part of the slope, which is danger-
ous and may cause the machine to tumble
CZ335-1102046
down.

• If you have 1to

4
-2 operate your machine on a -24
Fig 2-63 -24
-1
3 an earth platform that could
slope,02build 3 -11 3-11
02 02
b2
sa the machine as horizontal as possible. b2 b2
me
keep esam me
sa

2-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24 -2 4 -2 4
11-
2.4.2.8 -Operation
3
in snowy weather
3 -11 3 -11
02 02 02
b2
sa• b2 b2
me esaslippery. Do not manipulate the controlesalever suddenly
Snow-covered or frozen surfaces are
m m
when driving or operating the machine. Extra attention should be paid to operation on a slope
because even small inclination could cause the machine to slip.

• The machine may tip over on frozen surface which may become soft upon increase of ambient
temperature.

• Avoid deep snow, which may cause your machine to tip over or to be buried in snow. Be noted
that you shall never be away from road shoulder and avoid being trapped in snow.

• When cleaning the snow, it is hard to see the snow-covered road shoulder and objects near the

1 -24is danger for your machine to tip over -or24hit the covered objects. Therefore, please
road. There
1 11 -24
11
20 23- with extreme caution.
operate
2 0 2 3-
2 0 2 3-
a b sa b sa b
mes 2.4.2.9 Restricted operation me me
• Never dig under an overhang, which may
lead to falling stones, collapse of overhang,
and accidents.

-2 4 -2 4 - 24
3-11 3 -11 3-1
1
02 02 2
CZ335-1102047
0
sab2 sab2 sab2
me me me
Fig 2-64

• Never dig too much under the machine,

which may cause the ground to collapse
due to cave-in, hence the accidents.

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
CZ335-1102048

sab2 sab2 sab2

me me me
Fig 2-65

Operator Manul-Oct. 2019 2-47

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
3-1 down under your machine, 023-1
• Never 2tear 3 -11
2 0 2 02
sab may cause your machine to lose bal-
which
sab sa b2
e
m ance and roll over. m e me
• When operating on building or other struc-
tures, strength of structure must be checked
to avoid collapse of building, thus resulting
injury or death.

CZ335-1102050

Fig 2-66

-2 4 -24 -24
• Never02 -11
3 down any structure over your 3 -11 3 -11
tear 02 02
sa b2 b2 b2
machine.
esa
The falling of broken objects or
mecollapse of building could damage yourmma- me
sa

chine and cause personal injury or death.

CZ335-1102051

Fig 2-67
-24 -24 -24
-11
23 anything with the impact force 3 -11 3 -11
• Never0break 02 02
b2
ofsawork equipment as broken pieces could
b2 b2
me esa m me
sa
lead to personal injury, the work equipment
could be damaged, and the counter-action
of impact force could roll over your
machine.

• Generally speaking, it is easier to tip over

with the work equipment at one side than it
is positioned in the front or rear. CZ335-1102052

Fig 2-68
4 4 4
-1 1-2 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

2-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
3-1moving or swinging the bucket shall023-1
• Lifting,
2 3 -11
2 0 02
sabnever pass over anybody or a truck's b2
sacab. sa b2
e
m The falling of substances from the bucket
m e or me
collision of buckets could result in personal
injury or machine damage.

• The use of crusher or other heavy working

unit could cause your machine to lose bal-
ance and tip over. When operating on a flat
CZ335-1102053
surface or slope:
Never lower, swing or stop the working unit
Fig 2-69
suddenly.
1 -24 or retract the boom cylinder 11-24 -2 4
-11
Never 1extend
0 2 3- as which may cause your ma-023-
suddenly 02 3
b2 b2 b2
m esa chine to tip over due to impact. esa m me
sa
2.4.3 Parking the machine

2.4.3.1 Select a parking place

• Park your machine on a solid and flat

surface.

• Park the machine in an area free of such

hazards as falling stones or landslide. If the
24 park it in a relatively higher
terrain is low,
- -24 -2 4
3
place.-11 3-11 3 -11
02 02 02
sa b2 sa b2 sa b2
me • If you have to park the machine on aeslope,
m me
observe the following instructions: CZ335-1102054

– Position the bucket in the downhill di- Fig 2-70

rection and cut the bucket tips into the
earth.

– Chock the tracks to prevent unexpected

movement.
120°
• Do not park your machine on a road under-
24 -24 -2 4
3 11-
going-construction. If you have to park your
3-11 3 -11
b 202
machine 202
in such a place, flags are to be
b2
02
sa used on daytime and signal lampsmatesnight
ab sa
me me CZ335-1102055
to warn other people or vehicles according
to local regulations. Fig 2-71

Operator Manul-Oct. 2019 2-49

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 shutdown
2.4.3.2 Machine
3 3 -11 3 -11
02 02 02
b2 b2 b2
esa the procedures below to shut downmthe
Follow
m esa me
sa
machine. For detailed information, see "En-
gine Shutdown" on page 4-29.

• Stop the machine.

• Position the machine properly.

• Lower the work equipment to the ground or

place it in a fixed position.
CZ335-1102074
• Slow down the engine and keep it running
4 -24 4
1-52 minutes.
at low idle for Fig 2-72
-11 -11
-2
0 2 3-1 023 02 3
• Turn 2 2 b2
sab sab
the start switch to OFF position to stop
e e sa
m the engine. m me
• Move the lockout lever to the LOCKED
position.

• Remove the key.

• Close the windows and the cab door.

• Lock all access doors, boxes and CZ335-1102028

chambers.
Fig 2-73
When leaving11 -24 machine, face the machine 1 - 24 -24
2 3- a three-point contact with it. Do 023-1
your
3 -11
2 0 2 02
b2
and maintain
e ab off the machine.
sjump e sab sa
me
not
m m
Be careful with slippery track, step and hand-
holds when dismounting the machine.

2.4.4 Transportation

2.4.4.1 Loading and unloading

Improper loading and unloading of the ma- chine may cause it to fall or tip over. Follow the proce-
dures below:

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

2-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
• Load2 3-or1 unload the machine only on a solid023-1 3-11
2 0 2 02
saband flat surface. Keep it a safe distancesab sab2
e
m away from road sides or a cliff. m e me
• Keep on-lookers away.

• Use an access ramp with enough strength.

Make sure that the width, length and thick- Max.15° Chocks

ness of the access ramp is capable of pro-

viding a safe loading/unloading operation
CZ335-1102058
(at an angle ≤15°).
Fig 2-74
• Make sure the access ramp is free from
- 24 -24 -2 4
-11oil, water and debris. Clean the
grease,
3 3 -11 3-11
b 202 if necessary. Be extremely careful
track 202 b2
02
sa s ab sa
me me in
when loading or unloading the machine me
rainy or snowy weather.

• Never load or unload the machine using the

force of work equipment, which may cause
the machine to fall or tip over.

• Run the engine at low speed and drive

CZ335-1102059

slowly.
Fig 2-75
• Place the work equipment straight forward.
1 - 24 1 - 24 -2 4
• Do not
2 3-1operate any control levers other than023-1 3-11
0
2 travel control lever when the machineb 2is 02
sab
the
sa sab2
e
m driving up the ramp. me me
• Do not reposition the machine on the ac-
cess ramp. If necessary, drive it off the
ramp, reposition, and get on the ramp
again.
CZ335-1102060

• Gravity center of the machine may alter

Fig 2-76
when it passes the jointing area between
the ramp and the trailer. The machine may
4
tilt at this-2moment. Travel slowly when the -24 -2 4
-11
23 is on the joint area. 3 -11 3-11
02 02
machine
0
sa b2 b2 b2
me • esa on
When loading or unloading the machine
m me
sa
a platform, make sure the platform has ad-
equate width, strength and a proper grade.

Operator Manul-Oct. 2019 2-51

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
• The trailer
2 3-1may become less stable with the 023-1 3 -11
0
2 on it. Retract the work equipment b 2 02
s ab
machine
sa sab2
m and swing the upper structure slowly. me
e me
• Once the machine is loaded, lock the cab
door. Otherwise, it may swing open during
transportation.

• Secure the machine with chains and

chocks.

• Secure all work equipment, lower the buck-

et, the arm and the boom, and place them
2 4 -24 -24
in position 1
- 1-transport.
for
-11 -11
3 3 3
202 b2
02
b2
02
sab Transportation
2.4.4.2 sa sa
me me me
Observe the following items when transporting the machine:

• Note the dimension of the trailer and the machine, especially the height. Watch out for barriers
overhead and in narrow passages.

• Check the structure and strength of a bridge before crossing it. Obey local traffic regulations and
traffic police directions when transporting the machine on highways.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

2-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11
2.4.5 Battery
3 3 -11 3 -11
02 02 02
b2
sa1. sa b2 sa b2
me
Electrolyte contains sulfuric acid, ewhich
m
gives off flammable and explosive gases. Im- me
proper handling may cause personal injury or
fire. Observe the instructions below when
handling battery:

• Never smoke or use fire near a battery.

• Turn the engine ignition key to the OFF po-

sition before working on the battery.
CZ335-1102061
• 4 glasses and rubber gloves
Wear safety
2 242-77 4
1 - 1 - -2
-11
Fig
0 2 31
when -handling battery.
0 2 3-1 02 3
2 2 b2
e sa•bNever allow tools and other metal parts
e sab to sa
m contact with battery terminals. Keepmtools or me
metal parts away from batteries.

• Stop the engine and wait for one minute be-

fore you proceed. Always disconnect the
grounding terminal (negative (-) ) first. To
connect battery cables, always begin with
the positive (+) terminal, and then connect CZ335-1102062

the negative (-) terminal. Ensure all termi-

Fig 2-78
24
nals are securely connected.
-24 -2 4
3 - 11- 3 -11 3 -11
202 temperature rises when it is being
• Battery
bcharged. 202 b b2
02
sa esa ex- sa
me me
When battery temperature
m
ceeds 45°C, stop charging and wait till it is
at ambient temperature. Reduce the charg-
ing current by half and continue the charg-
ing process.

• A battery being charged may give off flam-

mable gases. Before charging a battery, re-
move it from the undercarriage, put it in
well-ventilated area and remove the cap.
-24 -24 -2 4
• -11squirts out of battery vent during
If acid
3 3 -11 3 -11
b 202
charging, stop charging immediately.
b2
02
b2
02
sa esa sa
me • Never smoke and keep flames m
or sparks me
out when charging.

Operator Manul-Oct. 2019 2-53

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
2
1
• When the3-battery has been fully charged, a
2 3-1 3 -11
0
2 indicator will be on. Stop the charging b 2 0 02
s ab
green
sa sab2
e
m process at this time. me me
• Restore the battery cover after charging.

• Put the battery back to its original position.

2.4.6 Operation

2.4.6.1 Before Starting the Engine

2.4.6.1.1 Walk-around inspection

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 202
CAUTION 02
b2 b b2
esa of burn!
Risk
mThe m esa me
sa
leakage of fuel or oil will cause the machine burning.
• Remove the combustible materials around the battery, engine, muffler, turbocharger or other
high temperature parts.

Check and clean the following items each day before starting the engine:

1. Check the work equipment, cylinders, arms and hoses for cracks, excessive wear or loosening.
Check the O-ring between the bucket and the arm for damage. Repair or replace it in case of any
problem.
4
-2 and debris around the engine, battery1-and
2. Remove the1dirt 2 radiator. 4 -24
2 3-1 2 3-1 23 -11
2 0 2 0 2 0
sab sb
Check the surrounding of engine and radiatorafor buildup of dirt. Check the surroundingabof muffler,
e e e s
m
turbo charger or other hot components formflammable materials like dry leaves andmthin branches.
Remove them if any dirt or flammable materials are found.

For method of removing dirt from radiator, see "Radiator and oil cooler fins - inspect/clean" on page
5-61.

Check for any leaks of coolant or oil around the engine.

Check the engine for leak of oil. Check the cooling system for leak of coolant. Repair it in case of
any problem.

24 unit, hydraulic tank, hoses and joints24for any leaks of oil.

3. Check the hydraulic
- - -24
3 -11 3 -11 3 -11
Check 2 02oil leaks. Repair the leaks if any. 02 02
b2 b2
for
sa b
me m esa m esa
4. Check the undercarriage (track, sprockets, tension rollers and guards) for damage, wear, loose
bolts or roller leakage.

2-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24
Correct the -problem if any. -2 4 -2 4
23-11 23 -11 3 -11
20 the hand holds and step for any problem
20 like loose bolts. 02
5. Check
sab sa b sa b2
me me
Repair it in case of any problem. Tighten the loose bolts. me

6. Check the gauges and monitor.

Check the gauges and monitor in operator compartment. Change the parts or components in case
of any problem. Clean their surfaces.

7. Clean and check rear mirrors

Clean and check the rear mirrors for any damage. Repair it in case of any damage. Clean the mir-
rors and adjust their positions so that the area behind the machine could be seen clearly from op-
4 4 4
1-2
erator’s seat. 1-2 1-2
0 2 3-1 0 2 3-1 0 2 3-1
2
8.b Check 2 or wear. Replace it with a new one in 2case of any
sab sab
the safety belt and holds for damage
e sadamage. e e
m m m
9. Check the bucket with hook (if equipped) for any damage.

10. Check the hoisting hook, guide plate and hook seat for any damage. Contact your Sany dealer
for repair in case of any problem.

2.4.6.1.2 Inspection before starting

2.4.6.1.2.1 General

4 section must be checked every day before

The items in 2this
- 24 starting the engine.
- -2 4
3-11 3 -11 3 -11
202
2.4.6.1.2.2
b 202 - drain
Water and sediment in fuel tank
b b2
02
sa sa sa
me me me
1. Open the right access door of the machine.

2. Place a suitable container under the drain

hose [1].

3. Open the drain valve [2] to drain the sedi-

2
ment, water and fuel from fuel tank.
1
4. When clean fuel is seen, turn off the drain
valve [2].
-2 4 -2 4 -2 4
3-11 3 -11 -11
CZ215-1203001X
3
202 the access door.
5. Shut
b b2
02 Fig 2-79 b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 2-55

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
11- and sediment in water separator
2.4.6.1.2.3 -Water
3
-
-11 - check/drain
3 3-11
02 02 02
b2
sa the access cover on the right sideeof
sa b2 sab2
me me
1. Open
m
the machine.

2. Check water level and volume of sedimen

through the transparent cover [1]. If water or 1

sediment is built up at the bottom, place a

container under drain hose [3] to receive
2
drainage.
3

4 [2] to discharge water.

3. Open drain valve
-2 -24 CC13040701
-24
-11
23 valve [2] once fuel is seen com- -11
3 2-80 3-11
02 02
4. Close0drain Fig
b2
a of drain hose [3]. sab2 sab2
ingesout
m me me
NOTE:

• If cover [2] is dirty and opaque, clean it

when replacing fuel filter element [1].

• When the drain valve [3] has been re-

moved during cleaning, its O-ring [4] must 4

be greased and the valve must be tightened

CC13040702
till it contacts the bottom.
-24 4 4
-11 1-2
Fig 2-81
-1 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sa b2 sab2 sab2
me me me

2-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 Hydraulic oil level - check/refill
2.4.6.1.2.4
3 3-11 3 -11
02 02 02
sa b2 sa b2 sa b2
me WARNING me me
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
scalding.
• Start operation after they are cooled down.
• When the filler cap is removed, slowly ro-
tate it to release the internal pressure and
then remove it.

-2 4 -24 -2
CC13041001-1
4
-11
23 the work equipment to the position 3-11 3 -11
02 02
1. Adjust Fig 2-82
0
b2 b2
sashown in the right illustration. Stop the engine.
sa sa b2
me me me
2. Operate the joysticks and travel control lev-
F
ers in all directions 15 seconds after engine
shutdown to release internal pressure.
G
3. Open the access door on the right side to
check the oil level gauge (G).
P
• Cold state: (Oil temperature: 10~30° C or
50~86°F)
L+12.5~L+32.5
4 4 4
- 2 -2 -2
CZ335-1103126
• -11 (Oil temperature: 55~80° C or
Hot state:
23 3-11 3 -11
20 02 Fig 2-83
02
s a b131~176°F)
sa b2 sa b2
me Higher than the mid-mark. me me
4. If oil level is below the L mark, add oil
through the filler opening (F) on top of the hy-
H
draulic tank.

Recommended oil: Caltex antiwear hydraulic

oil HDZ46 (B420106000036)

Hydraulic tank capacity: 380L L

Note:
-2 4 -24 -2
CZ335-1103127-1 4
-11 -11 -11
023add oil to a level above the H mark. 2If023 Fig 2-84
Do not
2 02 3
b oil level is above the H mark, stop the
sathe saben- sa b2
e e
m gine and wait for the oil to cool down.mPlace a me
container under the drain plug (P) beneath the

Operator Manul-Oct. 2019 2-57

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 discharge excessive oil

hydraulic tank -and
1 -24 -24
1
23- via the drain plug. 3 -11 3-11
from the tank
0 02 02
b2 b2 b2
m esa
2.4.6.1.2.5 me
Coolant level - check/refill s a
me
sa

WARNING
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
1
scalding.
• Start operation after they are cooled down.
• When the filler cap is removed, slowly ro-
tate it to release the internal pressure and
- 24 -24 -24
-11 it.
then remove
3 3 -11 -11
02 02 023
b2
Thesacoolant level must remain between the sa b2 sab 20-13013

me me Fig 2-85 me
upper and lower limits marked on the reserve
tank (2) when the engine is running. If coolant
level is below the lower limit, add coolant to
the radiator as well as to the reserve tank.
2
FULL
1. Open the rear door on the left side of ma- LOW
chine and check the level of coolant in the re-
serve tank [2]. If coolant level is low, add
coolant to FULL position through the filler
-24 tank [2].
opening of the reserve -24 -24
23 -11 3 -11 -11
0 02 023
b 2 the cap after refi lling the tank.
2. Tighten b2 b 20-13014

m esa m esa me
sa
3. An empty reserve tank [2] might be caused Fig 2-86

by coolant leakage. Correct the fault immedi-

ately after inspection. If no problem has been
found, check coolant level in the radiator. Add
coolant to reserve tank [2] if its level is low.

4. If reserve tank [2] is dirty inside and the lev-

el cannot be seen clearly, clean the tank. For
more information, see "Cooling system interior
- 24 -24 -24
-11 5-82.
- clean" on page
3 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

2-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 Oil level in oil pan - check/add
2.4.6.1.2.6
3 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me WARNING me me
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
scalding.
• Relevant operation should be carried out
after they are cooled down.

-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

Fig 2-87

1. 1.Open the engine hood.

2. 2.Take out oil dipstick (G) and wipe the oil off the dipstick with cloth.

3. 3.Insert the dipstick (G) to bottom and then pull it out.

4. 4.Oil level should be between the H and L

-24 (G). Add oil through open- 11-24
marks on11dipstick -2 4
- 3- -11
023if oil level is below the L mark.
ing2(F) 2 0 2 023
sab sab sa b2
e e
m Recommended oil: Caltex CH-4 15W-40
m Fig 2-88
me

-24 -24 -2 4
3 -11 3 -11 -11
3 0-13016
02 02 02
sa b2 sab2 sa b2
me me Fig 2-89 me

Operator Manul-Oct. 2019 2-59

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
- 11- is above H mark, the drain
5. 5. If oil level
3 3 - 11- 3-11
202on the bottom of oil pan is to be b 202
valve (P)
b b2
02
esa to discharge extra oil. Check oil m
opened
m esa
level
me
sa
again.

CZ335S-1103057

Fig 2-90
1 - 24 -24 -24
3-1 -11 -11
2 0
6. 6.Tighten2 2 023 the engine hood if oil level is normal.2023
the filler opening cap and properly close
e sab e sab e sab
m
NOTE: m m
• If you need to check oil level after operation of the engine, shut off the engine and wait at least
for 15 minutes before checking.

• If the machine is on a slope, move it to a level ground prior to inspection.

2.4.6.1.2.7 Electric wires - check

Check wires

-2 4 - 24 -24
CAUTION
23 -11 1 1
3- 3-11
Risk of
b 20damage to battery!
b 202 b2
02
sa battery cap is blocked by dirt or dust, itescould
Ifethe a cause damage to battery. sa
m m me
• If the fuse has been burnt frequently or if there is a short circuit in the wire, please contact the
authorized agent of SANY Heavy Machinery to find the cause and repair it.
• Keep the upper surface of the battery clean, and check the air vent on the battery cap.

Check whether the fuse is damaged; whether the fuse with proper capacity is used; whether any
wire connection is off; whether wire sheath is broken.

Check for loose terminals. Fix it if any.

Moreover, pay special attention to electric wires when checking battery, engine, start motor and al-
- 24 to check for flammable materials around
ternator. Make1sure 1 - 24 battery. Immediately remove them if1-24
-1 -1 -1
any.
2023 2 023 023
sab sab sa b2
m e m
2.4.6.1.2.8 Fuel level - Check and add
e me
Check the fuel level

2-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24 -24 -2 4
3 -11 -11 -11
02 023
WARNING 02 3
b2
saRisk of burn! b2 b2
me m esa me
sa
When filling fuel, do not spill or overflow the fuel. This will cause a fire.
• Fuel is flammable. Do not make open fire close to fuel.
• If the fuel is spilled, clean it thoroughly. If the fuel flows to the ground or sand, remove it.

1. Turn the engine start switch to the ON po-

sition and check the fuel level on the monitor
screen. Turn the switch to the OFF position
after checking.

-24 -24 -2 4
3 -11 3-11 -11
023
E F
02 02
sa b2 sab2 sab 2
me me me
CZ215-1303002

Fig 2-91

2. When fuel level is low, remove the fuel

tank cap (F) and fill the tank till the float meter
F
(G) reaches the highest point.

• Fuel tank capacity: 340L

• 4 tank is full, top (a) of the fl oat

When the-2fuel -24 -2 4
-11
23 meter (G) is positioned at about 3-11 3 -11
02 02
level
20
b50mm. b2 b2
sa sa sa
me me me
• When fuel level is below 10%, alarm on the CZ335-1103134

monitor will sound.

Fig 2-92

-24 -24 -2 4
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-61

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
3. Press down
3 - 11- the float meter (G) with the 3 - 11- 3-11
2 (F). Make sure that the fl oat me- 202
20cap 02
b2
fuel tank
b sab
teresisa not stuck on the cover plate of filler cap. sa
F
m m e me
Screw on the filler cap. a

CZ335-1103135

Fig 2-93
1 - 24 -24 -24
- 1 -11 -11
2 023 023 02 3
sab
NOTE:
sa b2 sa b2
m e me me
• Pressure in the fuel tank may drop if the
vent hole on the cap is blocked, which may
hinder the flow of fuel. Clean the vent when-
ever necessary.

• Lock the filler cap after is has been fully

screwed on; otherwise, the lock may be
damaged.

• 4 sealing in the filler cap

Always keep the 4 4
-2 -2 -2
CZ335-1103136

-11 chips or sands on the sealing

clean. Metal
23 -11
3 2-94 3-11
0 fuel leakage.
may 2cause 02
Fig 02
sa b sa b2 sa b2
me me me
2.4.6.1.2.9 Work lamp switches - check

Check the work lamps for normal functioning.

Check for any dirt or damage.

If any lamp does not work, the bulb may be

burned or broken circuit may be present. Con-
tact your Sany dealer for repair.

1. Turn the start switch

4 to the ON position. 4 4
-2 -2 -2
2. Switch02 -11
3 the work lamp switch and check if 3 -11 3-11
on 02 02
a b2
theslamps sa b2 sa b2
CC13040203

me me me
light up.
Fig 2-95

2-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 Horn - check
2.4.6.1.2.10
3 3-11 3 -11
02 02 02
b2
sa1. Turn the start switch to the ON position.
sa b2 sa b2
me me me
2. The horn sounds immediately when the
horn button is pressed. Make sure that the
horn sounds normally. In case of dead horn or
abnormal sound, contact your Sany dealer for
repair.

CC13040209

-2 4 -242-96
Fig -2 4
3-11 3-11 3 -11
02 02 02
b2
sa2.4.6.1.3 Adjustment before operation
sa b2 sa b2
me me me
2.4.6.1.3.1 Operator seat adjustment

It is necessary to adjust seat position before

D
operating or after changing operator.

Adjust the seat so as to enable the operator to

easily manipulate the control levers, pedals
and switches from the seat.

(A) Forward and backward adjustment

-2 4 -2 4 -2 4
-11 -11 -11
E
• Pull23the lever [1] upward, slide the seat to 3 3
b 20 b 202 b2
02
sa desired position, and release the
sa
lever.
sa
me me A
me
• Adjusting length: 200mm (10mm per step) C

(B) Adjust the seat forward and backward

as a whole

• Pull the lever (2), slide the seat to desired

position, and release the lever. In this case, 1

the operator seat moves along with both

3 2 4
armrest boxes and pilot lockout lever.
B
-24 adjustment (if equipped) 4 4
CZ335-1103139

1-2 -2
(C) Suspension
3 -11 3 -1Fig 2-97 3 -11
202 the lever (3) counterclockwise will
• Turning
b 202 b b2
02
sa bring you a hard suspension which eissasuit- sa
me m me
able for heavy operator; turning the lever

Operator Manul-Oct. 2019 2-63

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 bring you a soft suspen-

(3) clockwise-2will -24 -24
-11
23 is suitable for light operator. 3 -11 3-11
sion which
0 02 02
b2 b2 b2
esa
NOTE:
m me
sa
me
sa
To achieve the best adjustment, adjust the
reading (kg) on dial (4) to weight of operator.

(D) Backrest adjustment

• Lift lever (5), move the backrest to an opti-

mum position at where operation can be
easily conducted, and release the lever.

• 4 backrest to interfere with

Do not allow the
2 24 4
1 - 1 - -2
3 1 of air conditioner behind it. 023-1
the cover -plate
2 3-11
02
5
2 0 with the control levers, which b 2
Bebcareful
s a sa sa b2
e
m shall not be touched by armrest. me me
CZ335-1103140

Fig 2-98

(E) Armrest angle adjustment

• Turning the plate (7) beneath armrest (6)

6
can adjust the angle of armrest to desired
position.
1 - 24 1 - 24 -24
• The armrest
2 3-1 can be placed vertically so that 023-1 3-11
2 0 2 02
b2
7
theboperator
sab
can leave the seat easily.
e sa e sa
m
• Adjustable angle: 40° m me

CC13031516

Fig 2-99

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

2-64 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 Rear view mirrors
2.4.6.1.3.2
3 3 -11 3 -11
02 02 02
b2
saRear view mirror sa b2 sab2
me me me
WARNING B A

Risk of injury!
If no correct adjustment of rearview mirror is
made, the sight line can’t be guaranteed,
and personal injury may be caused.
• Be sure to adjust the rearview mirror be-
fore start.

4
Rear mirror2(A) 24
CZ335-1103142
-2 4
- 11- 1 1
- Fig
-
-11
023installation of rear mirror (A) so that023 3
2-100
Adjust
2 2 02
b
sapeople ab
to rear left of machine can beesseen sab2
e
m clearly. m me
2
• Install rear mirror (A) to the position as
shown in the right illustration.

• Turn the fixing rod [1] around the handrail to 1

a suitable position and fix rod [1].

• If the mirror cannot move smoothly, you

3
may loosen bolt [2] and bolt [3] to release
the mirror.24 24 4
CZ335-1203005G

1 - 1 - -2
Torque
2 3-1of bolt (2): 4.0~5.4 N·m {0.41~0.55023-1Fig 2-101 3 -11
2 0 02
sabkgf·m} b2sa sab2
me me me
• Adjustment of rear mirror is accomplished
when side of machine can be seen in the
mirror, as shown in the right illustration.

-2 4 -2 4 - 24
3 -11 3 -11 3-1
1
CZ335-1203006G
02 02 0 2
sab2 sa b2 sab2
me me me
Fig 2-102

Operator Manul-Oct. 2019 2-65

 Safety SY195~265C9 Crawler Hydraulic Excavator

24 -2 4 -24
11-
Rear mirror-(B)
3 3-11 3-11
02 02 02
b2 b2 b2
esa installation of rear mirror (B) somthat
Adjust
m esa me
sa
people to rear right of machine can be seen
clearly.

• Install rear mirror (B) to the position as

shown in the right illustration.
4

• When adjusting mirror angle, if the mirror

cannot move smoothly, you may loosen bolt
5
[4] and bolt [5] to release the mirror.

4
Torque of bolt2(5): 24
CZ335-1203008G
-24
3- 11- 1 1
Fig- 2-103
3
-
3-11
b 202 4.0~5.4 N·m {0.41~0.55 kgf·m} ab 202 b2
02
sa s sa
me me me
• Adjustment of rear mirror is accomplished
when side of machine can be seen in the
mirror, as shown in the right illustration.

24 24 -24
CZ335-1203009G

1 - 1 -
3- 1 1
3- 2-104 3-11
202 2 02
Fig
2 0
sa b sa b sab2
me me me
2.4.6.1.3.3 Seat belt

Seat belt

-2 4 -2 4 -24
3 -11 3-11 3-11
02 02 02
sa b2 sa b2 sab2
me me me

2-66 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24 -24 -2 4
3 -11 -11 -11
02 023
WARNING 02 3
b2
saRisk of serious injury or death! b2 b2
me m esa m esa
If the seat belt has quality problems or the seat belt is not used correctly, it will cause the driver to
fall or other safety accidents.
• Before using the seat belt, check whether the seat belt and its mounting seat are defective, and
replace them if worn or damaged.
• Even if the seat belt looks normal, it shall be replaced every 3 years. The production date of the
seat belt is marked on its back.
• Wear seat belt during operation.
• The seat belt can’t be twisted when it is fastened.

1 - 24 1 - 24 1 - 24
NOTE：
0 2 3-1 0 2 3-1 0 2 3-1
The2 seat belt is supplied with a winding device,
2 so it is unnecessary to adjust the length.2
e sab e sab e sab
m Buckle up and release m m

The seal belt has a coiler, and belt length

needs no adjustment.

4 3 2 1
SS
PRE

-24 -24 -2 4
3 -11 3 -11 -11
02 02 023
b2 b2 2
CZ335-1103147

sa sa sab
me me Fig 2-105 me

1. Buckle up

• Hold clip [2] and pull the belt out of coiler [1]. Check that there is no twist on the belt and insert
catch [3] into buckle [4].

• Check if the belt has been fastened by pulling it slightly.

2. Release

• -24 on buckle [4] to release catch [3]. The-belt

Press button 24 will retract into the coiler automatically.
-24
2 3 -11 2 3 -11 2 3-11
20 clip [2] so that the belt retract slowlybinto
• Hold
b 20 the coiler. b 2 0
s a s a sa
me me me

Operator Manul-Oct. 2019 2-67

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11
2.4.6.1.4 Operation
3
before engine startup
3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me meWARNING me
Risk of serious injury or death!
If the safety lock control lever is not firmly locked and it knocks with the travel lever or pedal dur-
ing engine start, the machine will move accidentally and cause serious accidents.
• Before engine start, check whether the safety lock control lever is firmly located at the locking
position.
• When standing from the driver’s seat, be sure to set the safety lock control lever to the locking
position regardless of whether the engine is running.

- 2 4
1. Check if the hydraulic lockout lever is in
-2 4 -24
1
the LOCKED-1position. -11 -11
023 02 3 02 3
sa b2 sab2 sab2
me me me

CC13031403

Fig 2-106

2. Check if all control levers and pedals are neutralized. They shall remain in NEU- TRAL position
1 - 24 1 - 24 1 - 24
1
if not operated.
3 - 1
3- 1 3-
202 202 202
ab the start switch to the ON position.
3. Turn
s sab sa b
me me me
ON
OFF
STA
T
HEA

RT

CC13031804

-24 24
Fig 2-107
- -24
-11 -11 -11
2 023 2 023 2 023
sab the condition of the machine through
4. Check
e e
b gauges on the monitor display.
sathe e sab
m m m
NOTE:

2-68 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -24
• When3-a1 fault arises, the alarm indicator will light
2 2
1
3-up. 3 -11
2 0 2 0 02
sa•bIf a fault code is displayed on the monitor,
sab check the fault immediately. sa b2
m e m e me
• If no fault code appears, the alarm indicator may light up because: coolant temperature is too
high; or engine oil pressure is too high or too low.

2.4.6.2 Engine Startup

2.4.6.2.1 General

WARNING
Risk of serious injury or death!
4
Starting the-2engine 4
by short circuit can cause serious-2personal injury or fire. Useing start-assisted- 24
1 1 1
3-1 cause explosions. The exhaust gas0is23poisonous,
liquid2will
0
-1 starting the engine in enclosed
0 2
1
3-space
s b 2 cause serious injury or death.
acan ab
2
ab
2
me • es
mthe driver’s seat.
Start the engine only when sitting in me
s
• Don’t start the engine by short circuiting the engine.
• Ensure that there are no personnel or obstacles in the surrounding area, and then make the
horn sound and start the engine.
• Do not use start-assisted liquid.
• Ensure good ventilation when starting engine in enclosed space.

• Before starting the engine, check if the fuel

control dial is in MIN position for low idling
24
- -24 -24
-1If1 it is in MAX position, starting the
speed. -11 -11
023 can lead to sudden acceleration and 023 3
START X
2 2
MA
02
b2
engine ON
e sabmachine damage. e sab sa
m m me
O FF
AT
HE

NIM

CC13031502

Fig 2-108

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-69

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
1. Check that
2 3-1 the hydraulic lockout lever is in 023-1 3-11
2 0 position. If it is in the FREE posi- b 2 02
s ab
the LOCKED
sa sab2
m e
tion, do not start the engine. me me

CC13031403

Fig 2-109

-24 -24 -24

2. Turn the -11
23 fuel control dial to the MIN 2023 -11 3-11
2 0 02
ab
position.
s ab s sab2
me me MA me
X
MIN

CC13031401

Fig 2-110

-24 -24 -24

-11
23 start switch to the ON position.
3. Turn the 3 -11 3-11
0 02 02
sa b2 sa b2 sab2
me me me
NOTE:
ON
When ambient temperature is below 10° C, OFF
STA
T
HEA

heat the engine before startup.

RT

CC13031804

Fig 2-111

-24 -24 -24

3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sab2
me me me

2-70 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24 24 -2 4
4. Turn-the
3 11-start switch to the START position 3-11- 3 -11
2 the engine.
and20start 202 02
sab sab sa b2
me me ON m
e
OFF

STA
T
HEA

RT
CC13031801

Fig 2-112

1 - 24 -24 -2 4
3-1 the switch
5. Release
2
when the engine is 3 -11 3 -11
0 02 02
b2
started. It returns to ON b2
position b2
m esa me
sa esa
ON m
automatically.
OFF
Note:

STA
T
HEA

RT
• When ambient temperature is low, the en-
gine may fail to start after the start switch is
kept at START position for more than 10
seconds. In this case, wait at least for 1 mi-
CC13031802
nute before restarting the engine.
Fig 2-113

1 - 24 1 - 24 1 - 24
6. When
0 2 3-1the engine is started, do not operate02any
3-1control lever or pedal until oil pressure0 2 3is-1within
2 operating range. 2 2
sab sab sab
normal
e
m Note: m e m e

• If oil pressure remains abnormal after four or five minutes, shut down the engine and check oil
level. Take necessary actions in case of oil leakage.

2.4.6.2.2 Engine Preheating

When ambient temperature is below 10°C, heat the engine before startup.

Preheating procedures are different depending on the engine equipped on the machine.

-24Temperature (°C) - 24 -2 4
-11 1 -11
0~10 -10~0 <-10
3 3-1
02 02 023
sab2 Preheating time
sab2 10s 20s sa
2
b 30s
me me me

Operator Manul-Oct. 2019 2-71

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11
2.4.6.2.3 Warm-up
3
operation
3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me meWARNING me
Risk of serious injury or death!
If no complete warm-up operation is carried out, the machine will have no reaction or sudden and
quick action during operation, resulting in serious accidents. Before warm-up operation is com-
pleted, make the engine suddenly accelerate and run the engine at low speed or high speed for
more than 20 minutes will cause oil leakage of oil supply pipe of the turbocharger, which may lead
to a fire hazard.
• Turn the ignition switch to the OFF position to stop the engine when there is an emergency or
the engine works abnormally or it has other faults.
• When the hydraulic oil temperature is low, do not operate the travel lever or pedal suddenly. Be
4 4 4
1-2out warm-up operation until the hydraulic
sure to carry
-1 1-2 oil temperature reaches the proper1-2
-1 -1
023
temperature.
2 202
3
202
3
sab complete warm-up shall be carried out
• eThe e
b
saespecially in the cold region. e sab
m m m
• Before warm-up operation is completed, do not make the engine suddenly accelerate. Do not
run the engine at low speed or high speed for more than 20 minutes.
• If the engine shall be operated at idle speed, the load shall be always applied to run the engine
at medium speed.

• In case of emergency, abnormal running of engine, or other faults, turn the start switch key to
OFF position and shut off the engine.

• Do not operate any control lever or pedal suddenly when hydraulic oil remains at low tempera-
-24to warm up the machine till temperature-2of4 hydraulic oil rises to a suitable point.
ture. Make sure -24
23-11 23 -11 3 -11
0 machine operation immediately after2engine
Do not 2start 0 02
sa b sa b start. Check the following items:
sab2
me me me
1. Adjust the fuel control dial to run the engine at a low speed (about 1,100 rpm) for about five
minutes.

2. Adjust the fuel control dial to run the engine at a moderate speed (about 1,400 rpm), and then
slowly operate the bucket for five minutes.

3. Adjust the fuel control dial to run the engine at a high speed, and operate the boom, arm and
bucket for 5-10 minutes.

4. Cycle each action of excavator for several times before ending the preheat operation.
4 4 4
- 1 1-2 for normal display after preheating-1the
5. Check all gauges 1-2machine. - 1 1-2
Continue02to3 warm up the machine if coolant temperature
023 (see monitor display) and hydraulic 23
0oil
b 2 2 2
esa
temperature sab
(50~80°C) fail to reach normal evalues. esa
b
m m m
6. Check exhaust color, noise or vibration for abnormality. Repair it if any.

2-72 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24 -24 -2 4
11-
2.4.6.3 -Engine
3
Shutdown
3 -11 3 -11
02 02 02
sab2 b2
sa CAUTION sa b2
me me me
Risk of damage to engine!
If the engine is not stopped under the idle status, its service life will be shortened. The cylinder
head will have fatigue crack and the supercharger bearing will be burnt if emergency stop the en-
gine at high speed.
• Stop the engine under the idle status.
• Do not emergency stop the engine at high speed.

1. Run the engine at idle speed for about five

4
-2 it down gradually. -24 -2 4
11cool
minutes to
3- 3 -11 3 -11
b 202 b 2 02 OFF
ON
b2
02
sa2. Turn the start switch to the OFF position
sa to sa
me shut off the engine. me me

STA
T
HEA

RT
3. Remove the ignition key.

CC13031803

Fig 2-114

2.4.6.4 Machine Operation

1 - 24 -24 -2 4
2.4.6.4.1
2 3-1 General 3 -11 3 -11
0 02 02
b2 b2 b2
m esa me
sa WARNING
me
sa
• Check the area around the machine and sound the horn before moving the machine. No-
body is allowed to enter the area around the machine.
• Remove any barriers from the travel route.
• There is a blind area behind the machine. Take extra care when reversing the machine.

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-73

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

NOTE: 3 -11 3 -11 3 -11
02 02 02
b2 b2 b2
esa operating the travel control levers
Before
m m
sa
eor me
sa
pedals, make sure the idlers (A) are in the
front and sprockets (B) are at the rear (C) of
C
the machine.

A B

CC13031518

-24 4
Fig 2-115
-2 -24
-11 -11 -11
2 023 2 023 02 3
sab Before moving the machine esab
2.4.6.4.2
sa b2
m e m me
1. Adjust the fuel control dial to a desired po-
sition to increase engine speed.
MA
X
MIN

-24 -24 -24

-11 -11 -11
CC13031507

02 3 23
0Fig 02 3
sab2 sa b 2 2-116
sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

2-74 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24
1- hydraulic lockout control to the -11- 24 -2 4
2. Place
3 - 1the -11
2 02 position and retract the work equip- 2 023 023
b2
FREE
b
sament. sabthe sa
m e Keep the bucket 40~50cm off
m e me
ground.

NOTE:

Raise the boom a little if necessary to provide

good visibility to the right side of the operator
cab.
CC13031404

Fig 2-117

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

40~50cm

CC13050601

Fig 2-118

-24 the machine

2.4.6.4.3 1Move -24 -2 4
2 3-1 3 -11 3 -11
0 02 02
b2
Forward moving b2 b2
m esa m esa me
sa
Push both of the travel control levers or press
the upper part of the control pedals at the
same time with equal force to move the ma-
chine forward.

CC13031508

-24 -24 -2 4
3-11 3
1 2-119
-1Fig 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-75

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
-1
Backward3moving
2 2 3-1 3 -11
0 0 02
b 2 of the travel control levers or press
saboth sab
2
sa b2
e
Pull
m e me
the lower part of the control pedals atmthe
same time with equal force to move the ma-
chine backward.

NOTE:

• If the sprockets are in the front of the ma-

chine, the moving direction of the machine
is opposite when the travel control levers CC13031509
(pedals) are operated.

1 - 24 Fig 2-120
1 - 24 -24
• To ensure3-1straight travel, operate the travel
2 2 3-1 3 -11
0
2 levers or pedals at the same with b 2 0 02
control
s ab sa sa b2
e
m equal force. me me
• When ambient temperature is low, travel
speed may become abnormal. In this case,
warm up the machine completely before
operation.

2.4.6.4.4 Stopping the machine

NOTE：
• 4 machine suddenly. -24 4
Avoid stopping the
-2 -2
• -11 the machine, reserve enough space-to
When stopping
3 11leave the machine.
3 3 -11
02 02 02
sa b2
• Release sa b2 sa b2
mevers (or pedals) at the same time to m
the left and right travel control ele-
stop
me
the machine. N

• The control levers or pedals will return to

neutral position (N) once they are released. N

24 24 4
CZ335-1103169

1 - 1 - -2
3- 1 1
3- 2-121 3 -11
202 2 02
Fig
2 0
sa b sa b sa b2
me me me

2-76 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24 -24 -2 4
311-
2.4.6.5 -Machine Turning
3 -11 3 -11
02 02 02
b2
sa2.4.6.5.1 General sab2 sab2
me me me
• Check the direction of the track frame before operating the travel control. If the sprockets are in
front of the cab, when the travel controls are operated, machine movement is opposite to that
when ma- chine direction is normal.

• Avoid sudden change of direction. Stop the machine before turning, especially for a pivot turn.

2.4.6.5.2 Direction change when the ma- chine is stopped

Left turn
4
2 travel control lever, or press -24 -2 4
• 1-right
Push the
-1 -11 -11
3 3 3
202upper part of the right control pedal.
the
bThe 202
b b2
02
sa esaside sa
me me
machine turns left as the right
m
track moves forward;

CC13031510

Fig 2-122

or,
-2 4 -24 -2 4
3 -11 3 -11 3 -11
202the left travel control, or press the lower
• Pull 202
bpart of the left control pedal. The ma- schine b2
02
sa ab sa
me m e me
turns left as the left side track moves
backward.

CC13031511

Fig 2-123

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-77

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

Right turn3 -11 3 -11 3 -11
02 02 02
b2
sa the left travel control lever, or press b2 b2
• Push esa
methe upper part of the left control pedal.mThe me
sa

machine turns right as the left side track

moves forward;

CC13031512

-24 4
Fig 2-124
-2 -24
3 -11 3 -11 3 -11
02 02 02
or,
sab2 sa b2 sab2
me me me
• Pull the right travel control, or press the low-
er part of the right control pedal. The ma-
chine turns right as the right side track
moves backward.

4 4 4
CC13031513

-1 1-2 1-2
Fig-12-125 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

2-78 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -24
-11Pivot turning
2.4.6.5.3
3 3 -11 3 -11
02 02 02
b2
saLeft turn sa b2 sab2
me me me
• Push the right travel control lever and pull
the left control lever at the same time; or

• Press the upper part of the right travel con-

trol pedal and the lower part of the left con-
trol pedal at the same time.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
CC13031514

sa b2 sa b2 sab2
me me Fig 2-126
me

Right turn

• Push the left travel control lever and pull the

right control lever at the same time; or

• Press the upper part of the left travel control

pedal and the lower part of the right control
pedal at the same time.
-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me
CC13031515

Fig 2-127

2.4.6.6 Work Equipment Control

When the engine speed has been reduced by the automatic idle speed function, if the travel lever
is operated, the engine speed will suddenly rise, therefore, the travel lever shall be operated
carefully.
24 24 24
The control
3 - 11-and operation of the work equipment3-will
11- be completed through travel joysticks
3 - 1of1-the
02 right work equipment.
left2and 202 202
e sab e sab e sab
m When the travel joystick is released, m m work equipment
it will return to the neutral position, and the
will also remain in that position.

Operator Manul-Oct. 2019 2-79

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 1 - 24
0 2 3-1
• Work equipment
0 2 3-1
is controlled with the left and right joysticks.
0 2 3-1
2 2 2
sab joysticks will return to the neutral position
• eThe e sab once released, and the work equipment
e sab will hold
m at the same time. m m

Arm control

Move the LEFT joystick forward and backward

to control the movement of the arm.

-24 -24 -24

3-11 3 -11 3-11
02 02 02
b2 b2 b2
CZ335-1103175

sa sa sa
me me Fig 2-128 me

Swing control

Move the LEFT joystick to the left and right to

control the swing of upper structure.

-24 -24 -24

3-11 3 -11 3-11
02 02 02
b2 b2 b2
CZ335-1103176
sa sa sa
me me Fig 2-129 me

Boom control

Move the RIGHT joystick forward and back-

ward to control the movement of the boom.

-24 -24 -24

3-11 3 -11 3-11
02 02 02
sab2 sab2 b2
CZ335-1103177
sa
me me Fig 2-130 me

2-80 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
1
Bucket3-control
2 2 3-1 3 -11
0 0 02
b 2 the RIGHT joystick to the left andsaright
saMove b2 sab2
e
m to control the movement of the bucket.m e me
NOTE:

• An accumulator is installed in the control

circuit of the machine. It enables the opera-
tor to lower the work equipment to the
ground even if the engine has been CZ335-1103178
stopped. Turn the start switch to the ON po-
Fig 2-131
sition and place the lockout lever to the
4 4 4
1-2 within 15 seconds after en-
FREE position
-1 -11
-2
-11
-2
023shutdown, move the joysticks to lower023
gine 02 3
sab2 sab2 sab2
me me me
the work equipment to ground.

• This method can also be used to release

the residual pressure of hydraulic system,
or to lower the boom after the machine has
been loaded onto a trailer.

2.4.6.7 Restricted Operations

2.4.6.7.1 General

-2 4 4 4
-11 1-2
CAUTION
-1 -11
-2
Risk
2 02of3 damage to machine! 2 023 2 023
b
saOperating sab when the machine is traveling could b in dam-
saresult
e e
travel lever of the work equipment
m age to machine and shorten the serive m life. m e
• When the machine is traveling, if it is necessary to operate travel lever of the work equipment,
stop the machine and then operate the travel lever.
• Avoid operate any travel lever at the automatic idle speed, otherwise the engine speed will sud-
denly rise.

-2 4 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-81

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
3-11
2.4.6.7.2 Operation with swinging force
3 -11 3 -11
02 02 02
b2
a use the swinging force to compact the b2 b2
Doesnot
m m esa me
sa
ground or break objects. Doing this is danger-
ous. In addition, the service life of machine
would be reduced considerably.

-24 -24 CZ335-1103181

-24
3 -11 -11
3 2-132 3 -11
02 02 02
Fig
b2 b2 b2
m esa m esa me
sa
2.4.6.7.3 Operation with traveling force

Do not cut your bucket into ground and use

the traveling force to excavate, which could
damage the machine or work equipment.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

CZ335-1103182

Fig 2-133

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

2-82 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 1- 24 -24
-11Operation when hydraulic cylinder-1reaches
2.4.6.7.4
3 3
its stroke end
3 -11
02 02 02
b2
saIf b2 b2
me esa of
the cylinder's piston reaches its end
m me
sa
stroke, using the work equipment under exter-
nal impact could damage hydraulic cylinder
and cause personal injury. Avoid operating
the machine when its hydraulic cylinder is fully
retracted or extended.

-2 4 -24 -24
CZ335-1103183

3-11 3 -11 3 -11

02 02 02
Fig 2-134

sa b2 b2 b2
me m esa me
sa
2.4.6.7.5 Operation with bucket landing force

Do not use the bucket's landing force for ex-

cavating, digging, breaking or pile-driving op-
eration, which may otherwise reduce the
service life of the machine considerably.

To avoid damage of hydraulic cylinders, do

not use the bucket to strike or compact the
ground while its cylinder is fully extended or
retracted. -24 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

CZ335-1103184

Fig 2-135

1 - 24 1 - 24 1 - 24
0 3-1 Hard rocky ground
2.4.6.7.6
2 0 2 3-1 0 2 3-1
b 2not try to directly excavate hard rocky
saDo
2 2
sab ground. Perform excavation after breaking
sab the rocks
e
m through other means. By doing so, dam- e e
m age to the machine could be minimized,min addition to cost
reduction.

Operator Manul-Oct. 2019 2-83

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
3-11
2.4.6.7.7 Operation with machine weight
3 -11 3-11
02 02 02
b2
Doesanot use sa
the weight of machine eto b2 sa b2
m
excavate. m me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

CZ335-1103185

Fig 2-136
-24 -24 -24
-11 -11 -11
023Sudden shift of control levers/ pedals
2.4.6.7.8 023 02 3
b2 b2 b2
m esa esa me
sa
1. Do not maneuver any control lever or m
ped-
al abruptly to change the action of machine.

A 3
2
1
B

-2 4 -24 -24
3 -11 23 -11 -11
CZ335-1103186
3
02 0Fig 02
sab2 sab 2 2-137
sa b2
me me me
2. Do not suddenly change the position of control lever or pedal from forward (A) to reverse (B), or
vice versa.
2-84 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Safety

24
1- the machine by suddenly re- leasing-1the 24
1- control lever or pedal while traveling-at11high
- 24
3. Do not
3 - 1stop 3 3
02
2speed. 202 202
sa b sa b sa b
me 2.4.6.8 Permissible depth of water me me

When driving the machine out of water, an inclination of slope exceeding 15° will have the rear of
the upper structure immersed in water, thus the fan could be damaged due to water.

Be extremely careful when driving the ma-

chine out of water.

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me
CZ335-1103189

Fig 2-138

• Do not drive the machine into water where

water level could reach the center of carrier
roller [1].

• Add grease to parts that have been soaked

4
-2 till old grease is completely
long in 1water, -24 -2 4
-1 -11 -11
023
squeezed out of the bearing (especially the023 02 3
sa b2 sab2 sa b2
me me me
area around the pin of bucket).

• Do not operate the machine in water unless 1

CZ335-1103190
the foundation of worksite is strong enough
so that the level of water could not reach Fig 2-139
the center of carrier roller.

• If the swing bearing, swing gear and central

swing joint are soaked in water, the drain
plug should be opened to remove mud and
water. Clean the swinging area and reinstall
24 -24 -2 4
11- Lubricate the mesh gear and
the plug.
3- 3 -11 3 -11
b 202 bearing inside the swing unit.
swing
b2
02
b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 2-85

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 on a Slope
2.4.6.9 Traveling
3 3 -11 3-11
02 02 02
sa b2
2.4.6.9.1 General sa b2 sa b2
me me me
WARNING
Risk of serious injury or death!
Be sure to operate or drive the machine in
the following correct ways, the machine can
be stopped safely even when the machine is
slipping or becoming unstable. Otherwise it
could result in serious injury or death.
• When working on a slope, turning or oper-
24 equipment will make the
ation of the work
1 - 1 - 24 -24
1 3-1 -11
CZ335-1102046
machine3-unbalanced and tilting, so this op- 3
0 2
2 shall be avoided. 0 2
2 Fig 2-140 02
sab
eration
sab sa b2
e
m• It is very dangerous to slew the loaded m e me
bucket downhill. If this operation is re-
quired, a platform shall be built on the
slope with soil to make the machine re-
main horizontal during operation.
• Do not drive the machine on a steep slope
or downhill, it may turn over.
• Do not turn the machine on a slope or
drive it across a slope. Be sure to carry out
-24 on a flat ground. It may
these operations -24 -24
-11
23 bit further, but it will be safe. 3 -11 3-11
be a little
2 0 2 02 02
b
• When
sa driving the machine uphill, if thesa b sa b2
metrack shoe slips or only the force ofmthee me
track is available, the machine can't be
driven uphill. Do not use the pull of the
arm to help drive the machine uphill.
• When the slope angle is larger than 30°,
the engine lubrication will be insufficient.

-2 4 -24 -24
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

2-86 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
1. Drive
2 3-1the machine very slowly when the023-1 3 -11
0 02
b2
machine
safuel
travels down a steep slope. Use bthe
s a
2
sab2
m e control dial to adjust travel speed.m e me
When driving the machine down a slope with
a grade larger than 15°, adjust the work equip-
ment to an attitude as shown the right illustra-
tion and drive slowly.

CZ335-1103192

Fig 2-141

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

CZ335-1102039

Fig 2-142

- 24 the
2. When 1driving 1 - 24 -2 4
-11
machine up a steep
2 -1 the work
3move equipment to the for-023-
1 3
slope,
0 02
b 2 direction. Keep
saward sab
the work equipment
2
sab2
e
m about 20-30cm above e
m travel me
the ground and
at a low speed.

CZ335-1102040

Fig 2-143

-2 4 -24 -2 4
2.4.6.9.211Traveling
-11 -11
downhill
3-
202 2 023 2 023
sa b
Place the travel control levers to b
the saneutral position, which can make b
thesabrake function
me automatically. m e m e

Operator Manul-Oct. 2019 2-87

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 engine stalls on a slope
2.4.6.9.3 When
3 3 -11 3-11
02 02 02
b2
sa engine stops while traveling on a slope, b2 b2
If ethe
m m esa place the travel control lever to its neutral
m esa position,
lower the bucket to the ground and park the machine before restarting the engine.

2.4.6.9.4 Cab door on a slope

• If the engine stalls out on a slope, do not perform swinging operation with the left joystick. The
upper turntable will swing naturally under its weight.

• When the machine is on a slope, do not open or close your cab door because it would cause
sudden change of force applied on the machine. Always secure the cab door in either open or
closed position.

1 - 24 -24 -24
2 3-1
2.4.6.10 Escaping from Mud 3 -11 3-11
2 0 02 02
sab sab2 sa b2
e
2.4.6.10.1
m
General
me me
Operate the machine carefully on mudd ground and avoid being trapped in mud. If the machine is
trapped in mud, drive it out as pe the following instruction.

2.4.6.10.2 When one track is trapped

When one side of the tracks is trapped in

mud, swing the boom to the side of the
trapped track and use the bucket to lift the
track. Place wood planks or logs under the
24 the machine out of the
track and then1-drive -24 -24
mud. 023-
1 3 -11 3-11
02 02
b2 b2 b2
m esa
Note: me
sa
me
sa
When the boom and arm are used to lift the
machine, use the bottom of the bucket to con-
CZ335-1103195
tact the ground.

Put wood planks under the bucket bottom if Fig 2-144

necessary.

The boom and arm shall form an angle be-

tween 90 and 110°.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

2-88 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 When both tracks are trapped
2.4.6.10.3
3 3 -11 3 -11
02 02 02
b2
saWhen both tracks are trapped in mud,esinsert
a b2 sa b2
me m
wood planks under the tracks using the meth- me
od as described above and cut your bucket in-
to the ground in front of the machine.

Retract the arm as you do in normal excava-

tion and drive the machine out of mud.

24 24 -2 4
CZ335-1103196

1 - 1 -
3- 1 3 1
- Fig 3 -11
202 202 02
2-145

sab sa b sa b2
me 2.4.6.11 Recommended Application
me me

2.4.6.11.1 General

Besides the following applications, the scope of application could be expanded by using various
additional attachments.

2.4.6.11.2 Backhoe operation

Backhoe operation is suitable for digging an

area which is24 4 4
-lower than the machine.
-2 -2
-11 -11 -11
When
2 023the machine is in a state shown in the
2 023 02 3
b illustration, maximum digging forcesabcan
saright sa b2
e
m be obtained through the thrusting mforce e 90°
me
of 90°
each hydraulic cylinder.

Make use of this angle effectively to help you

achieve the maximum working efficiency.
CZ335-1103197

Fig 2-146

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-89

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
The digging
2
1
3-range of arm is from 30 to 45°, as
2 3-1 3-11
0
2to the machine. 2 0 02
sab
relative
sab
45° 30°
sa b2
m e m e me
The angle may vary according to digging
depth, but it is better to keep it within the
above range if possible. Do not operate the
hydraulic cylinders to their full stokes.

CZ335-1103198

Fig 2-147

-2 4 -2 4 -24
-11
23Trenching work 3 -11 3-11
2.4.6.11.3
0 02 02
b2 b2 b2
m esacan dig a trench efficiently by installing
You me a
sa
me
sa
bucket suitable for this job and adjust your
tracks to parallel the to-be-dug trench line.

When digging a wider trench, excavate first

both sides of the trench and then remove the
middle part.

CZ335-1103199
4 4 4
-1 1-2 1-2
Fig-12-148 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me
• In excavating operation, the track should be me me
adjusted vertical to road shoulder or cliff,
with sprockets behind the cab, so that the
machine can retreat easily in case of an
emergency.

24 24 4
CZ335-1102049

1 - 1 - -2
3- 1 1
Fig- 2-149
3 3-11
b 202 b 202 b2
02
sa sa sa
me me me

2-90 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 Loading operation
2.4.6.11.4
3 3 -11 3 -11
02 02 02
b2
saIn a place where the swinging angle isesmall,
sa b2 sab2
me m
working efficiency can be improved by parking me
the dump truck at where the operator could
see easily.

It is more convenient to load more material if

the truck is loaded from rear rather than from
its sides.

CZ335-1103200

-2 4 4 4
-11 -1 1-22-150
Fig
-11
-2
3 3 3
b 202 b 202 b2
02
e sa2.4.6.12 sa sa
me me
Parking
m
WARNING
Risk of serious injury or death!
If accidentally touching the travel lever, the machine may suddenly move, which could cause seri-
ous accidents.
• Before leaving the cab, be sure to turn the safety lock control lever to the “LOCK” position.

Always park the machine on a hard, level and

-24
safe ground. -24 -2 4
3-11 3 -11 3 -11
202 have to park the machine on a slope,
If you
b b 202 b2
02
sachock the tracks with blocks. You cansaalso sa
me thrust the bucket tips into the groundmase addi- 120° me
tional safety measures.

CZ335-1102055

Fig 2-151

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-91

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 -24 -24
1. Place the
2 3-1 travel control levers to neutral 3 -11 3 -11
0
2 to stop the machine. 02 02
sab
position
sa b2 sa b2
m e me me
N

CZ335-1103169

-24 4
Fig 2-152
-2 -24
23 -11 23 -11 3 -11
20the fuel control dial to MIN position b 20 02
2. Turn
s a b sa sa b2
fore low idle to reduce engine speed.
m me me
MA
MIN X

CC13031401

-24 4
Fig 2-153
-2 -24
23 -11 23 -11 3 -11
20 the bucket horizontally till its bottom b 20 02
a b
3. Lower
sa sa b2
m es the ground.
touches me me

CZ335-1103207
4 4 4
-1 1-2 1-2
Fig-12-154 -11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

2-92 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24- hydraulic lockout lever to the 11- 24 -2 4

4. Place
3 - 11the 3- 3-11
2 0 2 2 0 2 02
b2
LOCKED position.
sa b sab sa
me me me

CC13031403

Fig 2-155

1 - 24 1 - 24 -2 4
1 monitor to check the engine cool- 3-1
5. Use3-the
2 3-11
b
ant 0
2temperature and oil pressure. b 202 b2
02
sa sa sa
me • If fault indicator blinks and oil pressure
me is me
abnormal, shut down the engine
immediately.

• If the coolant temperature gauge stays in C H

the red range, wait until the indicator enters
the yellow range before engine shutdown.
CC13050802-1

Fig 2-156

1 - 24 1 - 24 1 - 24
6. Turn 1 start switch from the ON position to the
3-the 3-1OFF position and shut off the engine.023-1
0 2 0 2
b2
sa2.4.6.13 Post-operation Inspectionesa
b2 sab
2
m e m m e
1. Inspect the machine and check the work equipment, the exterior of machine, and the undercar-
riage. Check for leaks of oil or coolant. Repair it in case of any problem.

2. Refill the fuel tank to maximum level.

3. Check the engine compartment for any paper or other debris. Remove them, if any, in order to
prevent fire.

4. Clean the mud on the undercarriage if any.

1 24 temperature is below -35° C, discharge

5. If the ambient
- 1 - 24 the coolant in the radiator and engine
1 - 24
3-1 Heavy Machine uses the type of anti-freeze
(Sany
02 3-1 liquid that freezes at -35°C).
02 3-102
2 2 2
sab sab sab
me me me

Operator Manul-Oct. 2019 2-93

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11
2.4.6.14 Locking
3 3 -11 3 -11
02 02 02
b2 b2 b2
esa sure the following parts are locked prop-
Make
m m esa me
sa
erly when the machine is not used. The igni-
tion key is used to lock and unlock all the lock-
able components on the machine. 3

1) Cab door 4

2) Filler cap of fuel tank 5

7
3) Engine hood
1
4) Battery chamber
-
5) Left access11door
24 -2 4 CZ335-1103208
-24
2 3- -11
3 2-157 3 -11
02 02
Fig
2 0
sab access door
6) Right
sa b2 sa b2
m e me me
7) A/C fresh air cleaner cover

-24 -24 -24

CZ335-1103209

3 -11 -11
3 2-158 3 -11
02 02
Fig
02
sab2 sa b2 sa b2
me me me
2.4.6.15 Operation in Cold Weather

2.4.6.15.1 General

The engine may fails to start and the coolant may freeze under low temperature. In this case, the
following instructions must be followed.

2.4.6.15.2 Fuel and lubricant

Select fuel and lubricant with low viscosity for all components when ambient temperature is low.
24 on viscosity, see "Recommended Fuel,
For more information
- 24 Coolant and Lubricant" on page 5-11.
- -24
3 -11 3 -11 3 -11
202 Coolant
2.4.6.15.3
b b2
02
b2
02
sa sa sa
me
1.
me me

2-94 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-24 - 24 -24
23 -11 3-1
WARNING
2
1
3 -11
2 0Risk 2 0 02
sab of serious injury!
s ab sa b2
me m e
The antifreeze is poisonous and flammable. me could result in
Improper operation with antifreeze
serious injury.
• Be careful not to get it on your eyes or skin. If your eyes or skin are stained with it, rinse with
plenty of water and see the doctor immediately.
• When changing coolant or treating coolant containing antifreeze drained during radiator re-
pair, please contact the dealers authorized by Sany Heavy Machinery Co., Ltd. or profes-
sional company for treatment. Do not drain the antifreeze into the sewer or spill it on the
ground because it is toxic.
• Do not get close to open fire. Do not smoke when dealing with antifreeze.

1 - 24 1 - 24 1 - 24
-1 Sany genuine, efficient TEEC-L35 2antifreeze
Please3use
2 3-1 as the coolant. Choosing any other
2 3-1 type
2 0 2 0 2 0
sab sab sab
of coolant is not recommended.
m e m e m e
2.4.6.15.4 Battery

Battery capacity decreases as the ambient temperature drops. Keep battery capacity at 100% lev-
el. Do not let the battery stay long under low temperature so as to avoid the difficulty in starting the
machine.

Cover the battery or remove it from the machine when ambient temperature is low. Store the bat-
tery in a warm place and reinstall it before operating the machine.

2.4.6.15.5 After operation in cold weather

1 - 24 1 - 24 1 - 24
2 -1
When 3temperature is very low, mud and water 3on
2 -1 the undercarriage may freeze at night, 2 3-1which
0
2 make the machine hard to move the next 0
2 day. Observe the following instructions:b 2 0
sab sab
may
e e sa
m • Remove all mud and water from themma- chine. Clean especially the piston rods me of hydraulic cyl-
inders in order to prevent mud, dirt or water from penetrating the cylinders and spoiling the
seals.

• Park the machine on a hard, level ground. Park it on wood planks if possible, which can prevent
the machine from being frozen unto the ground.
• Open the drain valve to discharge accumulated water of the fuel system so as to prevent it from
freezing.

• Refill the fuel tank to tis maximum level to reduce condensation in the tank when ambient tem-
-2 4 -24 -24
11drops.
perature
3- -11 -11
2 0 2 2 0 23 02 3
sab
To remove the mud and water on the track:b
sa sa b2
m e me me

Operator Manul-Oct. 2019 2-95

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -2 4
-1 at idle speed and swing the
1. Run the 3engine
2 2 3-1 3-11
2 0 2 0 02
sab structure 90º so that the work equip-
upper
sab sa b2
m e m e me
ment is at the track side.

2. Lift one side of the tracks just above the

ground and move the travel control lever to ro-
tate the track.

3. Repeat the steps above and remove the

mud on the other track.
CZ335-1103210

-24WARNING 4
Fig 2-159
-2 -2 4
-11 -11 -11
023
Risk of serious
2
injury or death!
2 023 02 3
b
It isadangerous
s when the track is running idly.ab
sa b2
m• eThe personnel shall keep a certain m
dis-
es me
tance from the track.

2.4.6.15.6 After cold season

When the season changes and the weather gets warm, replace fuel and lubricant with that of spe-
cified viscosity.

For more information see "Recommended Fuel, Coolant and Lubricant" on page 5-11.

-24 Storage
2.4.6.16 Long-Term -24 -2 4
23-11 3 -11 3-11
0 02 02
b 2 Before storage
2.4.6.16.1
sa sa b2 sa b2
me me me
When storing the machine for more than one
month, adjust the machine to the attitude as
shown in the right illustration in order to pro-
tect cylinder piston rod against rusting.

• Clean all parts of the machine and then

store the machine indoors. If you have to
store the machine outdoors, choose a level
ground and cover the machine with can-

-24 -24 4
1-2
vas.
-11 -11 - 1
023 fuel tank to its maximum level in 023 023
CZ335-1103211
• Refill your
b2
sa to avoid accumulation of water. sa b2 b 2
me
order
me
Fig 2-160
m esa

2-96 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 -2 4 -2 4
2 3-1 the machine
• Lubricate and change its oil
3 -11 3 -11
2 0 02 02
bbefore storing it. b2 b2
esa
m • m esa me
sa
Apply grease to the exposed part of the pis-
ton rod of hydraulic cylinder.

• Disconnect the negative terminal of the bat-

tery and reinstall its cover, or remove the
battery from the machine and store it in a
separate place.

• For machines equipped with optional equip-

ment, the control pedal of optional equip-
2 4 -2 4 -2 4
11- be placed to locked position.
ment shall
3- -11 -11
2 0 2 2 0 23 023
sa•bTo prevent rusting, please use Sany’segenu-
sab sa b2
e
m ine TEEC-L35 anti-freeze. m me
2.4.6.16.2 During storage

WARNING
Risk of serious injury or death!
When the machine is indoors and it needs to anti-rust operation, gas poisoning may happen.
• Open doors and windows to improve ventilation.

• 24 operate the machine and drive it for

During storage,
1- 24 a short distance once a month. This can
1- 24 1-
-1 a new oil film on parts and components.
help3apply 3-1 Meanwhile, charge the battery of3the
-1 ma-
b 202 2 02 2 02
sab sab
chine.
sa
me me me
• Before operating the work equipment, wipe off all the grease from the piston rod of hydraulic
cylinder.

• If the machine is equipped with air conditioner, switch on the air conditioner for 3-5 minutes once
a month, which can lubricate all parts of its compressor. The engine shall run at low idle speed
when air conditioner is working. In addition, check its refrigerant twice a year.

2.4.6.16.3 After storage

If the machine has been stored for a long period but no rusting prevention had been made each
1 - 24 your Sany dealer before operating the
1 - 24 1 - 24
31
month, contact
- 13 -
machine again. 1 3 -
b 202 202
operating the machine again after aablong-term storage, observe the followingab 202
saBefore
s instructions:
s
me me me
• Wipe off the grease from the piston rod of hydraulic cylinder.

Operator Manul-Oct. 2019 2-97

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 4 4
• 1-2or grease to all necessary locations.
Apply lubricant
-11
-2
-11
-2
0 2 3-1 3
02when 23
0Check
• Water 2 2 2
sab sab sab
in the air can mix with oils of the machine it has been stored for a long time.
e
m the oils before and after starting the engine.e
m Replace the oil if necessary. m e

2.4.6.16.4 Engine startup after long-term storage

Before starting the engine of the machine that has been stored for a long period of time, it is impor-
tant to fully preheat the machine.

For more information see "Warm-up operation" on page 4-28.

2.4.6.17 Transportation Information

-24
2.4.6.17.1 Transport methods -24 -24
23 -11 23-11 23 -11
0 0 0
• b 2 a method that is suitable for the weight
Choose
sa b 2 and dimensions provided in "Specification"
sa b2 sa
mesection. me me
• The weight and dimensions provided in the Specifications section may vary due to different type
of track shoe, arm or other additional equipment.

• For transport of machines installed with cab protection structures, contact your Sany dealer for
more information.

• Observe local laws and regulations when transporting the machine.

-24 -24 -24

3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

-24 -24 -24

3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

2-98 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 Loading and unloading
2.4.6.17.2
3 3 -11 3 -11
02 02 02
b2
sa2.4.6.17.2.1 General sab2 sa b2
me me me
The following instructions must be followed
when loading/unloading the machine to/from
a trailer.

• Use an access ramp with enough width,

length, thickness and strength. The maxi-
mum loading and unloading angle of the
ramp must not exceed 15 degrees.

• 24 the earth to build a platform,

When piling
- -24 -2 4
3-11
the platform must be fully compacted to pre- 3 -11 3 -11
202 landslide. 02 02
CZ335-1103227

sa bvent sab2 sa b2
me me Fig 2-161 me
• To prevent the machine from skidding on
the ramp, clean its track shoes and the
ramp before loading and unloading.

• The machine is likely to skid when the ac-

cess ramp is contaminated with water,
snow, grease or ice.

-2 4 -24 -2 4
3-11 3 -11 -11
02 02 023
b2 b2 2
CZ335-1103228

sa sa sa b
me me Fig 2-162 me

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-99

 Safety SY195~265C9 Crawler Hydraulic Excavator

1- 24 -2 4 -24
2.4.6.17.2.2-1Loading
3 3 -11 3-11
02 02 02
a b2 b2 b2
1.esChoose
m
a esa
hard and level surface to load
m me
sa
the machine. Keep the machine a safe dis-
tance away from roadside.

1
4
3

1 - 24 1 - 24 CZ335-1103229
-24
3- 1 1
Fig- 2-163
3 3-11
b 202 b 202 b2
02
sa sa sa
me me me
MA
X
MIN

CC13031401

-2 4 4 4
-11 1-2
Fig 2-164
-1 -11
-2
3 3 3
b 202 b 202 b2
02
sa the trailer and put blocks [1] under eitssawheels.
2.eBrake sa
m m me
Place access ramps [2] the left and right sides respectively. The two ramps shall parallel to each
other and have equal distance to the center line [3] of the trailer. Mounting angle [4] shall not ex-
ceed 15º. If the ramps bend too much under the weight of machine, supports must be placed under
the ramps to prevent them from bending.

3. Set the travel speed to LOW speed.

4. Set engine speed to MIN with the fuel control dial.

If the automatic idle speed function is enabled, the speed of the engine will change dramatically,
4 4 4
1-2 in damage to machine.
which could result 1-2 1-2
0 2 3-1 0 2 3-1 0 2 3-1
• When
s a b 2driving the machine up or down the trailer,
s a b 2 the automatic idle function shall be canceled.
s a b2
e
• mWhen driving the machine up or down m e
the trailer, the traveling speed shall be kept e
m in the “Low
Speed” mode. Do not switch the traveling speed randomly.

2-100 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 24 -24
-
5. If work 11equipment is installed on the ma- -11- -11
3
02 placed it in front of the machine. Move 023 023
2
chine,
b 2 b2
e sathe e sab If sa
m machine straight forward up the ramps.
m me
no work equipment is installed, reverse the
machine up the ramps.
90°-11 0°
Lower the bucket onto the trailer to support
the machine immediately after getting aboard.

Follow the instructions and signals from a

commander, especially in reverse travel.
CZ335-1103231

WARNING Fig 2-165

1 - 24 injury or death! 1 - 24 -24
3-1 direction on the access board will 023-1
Risk of serious
2 3 -11
0 02
b 2 the machine over , which could result 2 b2
Adjusting
e saturn e sabin sa
m serious injury. m me
• Do not adjust direction on the access
board.
• Do not operate any control lever other
than the travel lever on the access board.
• If needed, drive the machine to the ground
away from the access board or back to the
trailer before direction adjustment. CZ335-1103232

24
Fig 4
2-166 4
1 - -2 -2
- 1 -11 -11
023 the machine with the ramps before driving
6. Align
2 2 023 up the ramp. The center line of ma-20chine
23 shall
b the center line of trailer.
samatch sab sab
me me me
Align the machine with the ramp and travel slowly.

Lower the work equipment as low as possible.

Once the machine is on the ramps, only the travel control can be maneuvered. Do not operate any
other control levers.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-101

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 24 -24
7. Drive the
3 - 11machine slowly forward till all
3 - 11- 3-11
202 on the trailer and have full contact b 202
tracks are
b b2
02
esatrailer floor.
with
m m esa me
sa

CZ335-1103233

Fig 2-167
1 - 24 -24 -24
3- 1 3 -11 3-11
b 202 b2
02
b2
02
sa sa sa
me me me

CZ335-1102060

Fig 2-168

1 - 24 1 - 24 1 - 24
8. When the
0 2 3-1machine passes the rear wheels of0the 2 3-1trailer, the machine could lean forward.
0 2
1
3-So
2 the machine slowly and carefully in order2 to avoid impact with the trailer. 2
sab sab sab
drive
m e m e m e
9. Slightly raise the bucket, retract the arm and maintain it in lower position, and slowly swing the
upper structure by 180º.

10. Fully extend the bucket cylinder and arm cylinder, and slowly lower the boom.

11. Place a wood block under the end of the bucket cylinder in order to prevent it from touching the
trailer floor, which could result in damage to the cylinder.

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

2-102 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 Securing the machine
2.4.6.17.2.3
3 3 -11 3-11
02 02 02
b2
sa• sa the b2 sab2
me
Place a wood block under the end eof
m
bucket linkage to prevent the bucket cylin-
me
der from touching the trailer floor.

• Locked the engine hood. Unlocked engine

hood may swing open during transit.

Secure the machine to the trailer according to

the following steps:

24 24 -2 4
CZ335-1104086

1 - 1 -
3 - 1 3 1
- Fig 3-11
202 202 02
2-169

sab sab sab2

me me
1. Fully extend the bucket cylinder and arm cylinder, and slowly lower the boom.m
e

2. Place the hydraulic lockout control to the

LOCKED position.

-2 4 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
CC13031403

sab2 sab2 sab2

me me Fig 2-170
me
3. Stop the engine and remove the key from the start switch.

4. Close all doors, windows and covers properly. Lock the covers, caps and doors.

-2 4 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-103

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24 24 -24
5. Chock the
3 - 11tracks on both ends in order to
3 - 11- 3-11
2 machine from moving during 202
prevent20the 02
sa b sab sab2
e
transportation.
m Tie down the machine with
m e me
chains or wire ropes with sufficient strength.

Care must be taken to keep the machine in a

proper position to ensure that the machine will
not slip sideways.

CZ335-1103237

Fig 2-171
1 - 24 -2 4 -24
3- 1 -11 -11
0 2
2 mirror 2 023 02 3
Rearbview
sa sab sab2
m e m e me
The rear view mirror is located in the position
shown in the right illustration. B A

When the rear view mirrors have to be re-

moved and installed afterwards for transporta-
tion purpose, follow the instructions below:

Removal

1. Loosen bolt [2] and remove the rear view

CZ335-1103142
mirror [1] from the4bar [3]. 4 4
-1 1-2 1-2
Fig-12-172 -11
-2
3 [4] and remove the bar [3] and
02bolt
2. Loosen 023 02 3
ab2
thesclamp sa b2 sab2
me me me
[5].

Installation 4
1
1. Install the bar [3] and the clamp [5] to the 5
hand hold, and tighten bolt [4]. 2

2. Install the rear view mirror [1] to the bar [3], 3

and tighten the bolt [2].

Note:
CB13041002-2

- 24 must be readjusted after

The rear view 1mirror 1 - 24 -24
2
1 more information see "Rear
3-For Fig-12-173
23 3-11
installation.
2 0 2 0 02
viewsabmirrors" on page 4-19. sab sab2
m e m e me

2-104 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 Unloading
2.4.6.17.2.4
3 3 -11 3-11
02 02 02
b2
sa1. b2 b2
me esaload
Choose a hard and level surface to
m me
sa
the machine. Keep the machine a safe dis-
tance away from roadside.

1
4
3

24 24 -2 4
CZ335-1103229

1 - 1 -
3- 1 3 1
- Fig 3-11
202 202 02
2-174

sab sab sab2

me me me

CC13031404

-2 4 4 4
-11 -1 1-22-175
Fig
-11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me
MA
X
MIN

CC13031401

Fig 2-176
1 - 24 -2 4 -2 4
3- 1 -11
23 -11
2 0 2
2. Brake 2
the trailer and put blocks [1] under its 0wheels. 2 023
e sab e sab e sab
m • Place access ramps [2] the left andmright sides respectively. The two ramps shall
m parallel to each
other and have equal distance to the center line [3] of the trailer. Mounting angle [4] shall not

Operator Manul-Oct. 2019 2-105

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 ramps bend too much under the weight

exceed 15º. If-2the -24 of machine, supports must be placed -24
11 11 11
23-ramps to prevent them from bending.
under the
20 2 0 2 3-
2 0 2 3-
s a b sabthe machine. sa b
3.eRemove e
m the chains and wire ropes fastening
m me
4. Start the engine and warm it up fully.

5. Place the hydraulic lockout control to FREE position.

6. Set the travel speed to LOW speed.

When driving the machine up or down the trailer, if the automatic idle speed function is enabled,
the speed of the engine will change dramatically. It could result in damage to machine.

• The automatic idle function shall be canceled.

• 24 shall be kept in the “Low Speed” mode.
The traveling speed
- 24 Do not switch the traveling speed
- -2 4
23
randomly. -11 3 -11 3 -11
0 02 02
b2
sa engine speed to MIN with the fuel control b2 b2
me
7. Set esa dial.
m me
sa
8. Raise the work equipment, retract the arm
below the boom, and drive the machine
slowly.

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
b2 b2 b2
CZ335-1103242

sa sa sa
me me Fig 2-177 me

9. Stop the machine when it comes to the rear wheels of the trailer and is positioned horizontally.

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

2-106 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-2 4 -2 4 -24
NOTE: -11 -11 -11
2 023 2 02 3 023
b b b2
m esa• Keep an esa the
angle of 90 - 110° between
m me
sa
arm and the boom when unloading the ma-
chine.

• The machine could be damaged if it is un- 90°-110°

loaded with retracted arm.

• When the machine runs on the access

ramp, do not penetrate the bucket into
ground, which could damage the hydraulic CZ335-1103243

cylinder. Fig 2-178

1 - 24 -2 4 -24
3- 1 -11 -11
0 2
10.2While the machine is on the ramps, keep 2 023 023
b
saan sabthe sa b2
m e e
angle of 90 - 110º between the arm and
m me
boom. Lower the bucket to the ground and
move the machine slowly.

CZ335-1103244

-24 -24 -24

3 -11 3 - 1 2-179
1Fig 3 -11
202
b When the machine is going down thesaramps,
b 202 b2
02
e sa11. e sa
m m me and carefully
slowly operate the boom and arm,
drive the machine off the ramps.

2.4.6.17.2.5 Lifting the machine

1.

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 2-107

 Safety SY195~265C9 Crawler Hydraulic Excavator

-2 4 - 24 -24
23 -11 WARNING
2 3-1
1
3 -11
2 0 0 02
b of serious injury or death! b2 b2
esa esa sa
Risk
m m tools and lifting the machine quickly m
Using damaged or aged cables or lifting e result in
could
serious injury or death.
• Only the qualified and experienced operator holding official licensee (according to local
law) can operate the crane.
• Do not lift a machine when someone stands on the machine.
• Do not allow anyone to enter the lower or surrounding area of the lifted machine.
• Ensure that the wire rope used for lifting is strong enough to bear the weight of the
machine.
• Do not lift the machine when the upper body turns to the side of the machine. Before lifting,
4 equipment to one end of the sprocket
rotate the 2work
- 24 and make the undercarriage parallel
- - 24
1 1 1 1
to the
0 2 3-longitudinal 0 2 3-1
center line of the upper structure.
0 2 3-1
2 safety lock control lever shall be turned
• The 2 to the locking position before lifting tob 2prevent
e sab e sab sa
m the machine from accidentally moving. m me
• Keep the machine level during lifting.
• Do not lift the machine quickly. Otherwise, the lifting cable or lifting tool will be overloaded,
which may lead to fracture.
• Do not lift the machine with any other position except that provided in the following steps,
or use any of the lifting equipment except that provided in the following steps. Otherwise,
the machine will lose its balance.

Lifting instructions
-2 4 -24 -24
-11
23 following table to choose and use proper
23wire ropes.-11 3 -11
02
Refer to the
0 0
b2 b2 b2
m esa ropes
Wire me
sa
me
sa
Use proper wire ropes according to the weight of the load

Wire Ropes
(Z or S laid wire cable, ungalvanized)
Diameter Allowable Load
mm kN t
10 9.8 1.0
11.5 13.7 1.4
1 - 24 1-2
4 -24
-11
12.5 15.7 1.6
3-1 3-1 3
b 202 14 202
21.6 2.2
b2
02
sa sab27.5 sa
me 16
m e 2.8
me
18 35.5 3.6
20 43.1 4.4

2-108 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 2422.4 54.9 1-2

4 -2 4
-11
5.6
3-1 3-1 3
b 202 30
b 2 0 2
98.1 10.0
b2
02
sa sa sa
me me me
40 176.5 18.0
50 274.6 28.0
60 392.2 40.0

Table 4-1

Allowable load is 1/6 or 1/7 of the breaking strength of the wire rope.

When lifting the machine, operate on a level ground according to the following steps.

1. Start the engine and swing the upper

structure to - 4
2position the work equipment at -2 4 -2 4
- 1 1 -11 -11
3
2 of the sprockets [1].
the side
0 02 3 02 3
sab2 sab2 sa b2
me me me

CZ335-1103245

Fig 2-180

-
2. Fully extend
1 24 the bucket cylinder and the arm cylinder,
1 - 24 and lower the work equipment to1-the
24
1 1 1
23- as shown in the right illustration. 23-
ground,
20 20 23- 20
b b b
m esa3.Move the hydraulic lockout s
me to
controla
m esa
LOCKED position.

CC13031403

-24 -24 -2 4
3-11 3 - 1 2-181
1Fig 3-11
202 202 b2
02
e sa4.b Shut off the engine. Check the surrounding
e sab of the cab before leaving the machine.
sa Close the
m m me
cab door and windows properly.

Operator Manul-Oct. 2019 2-109

 Safety SY195~265C9 Crawler Hydraulic Excavator

24
- between the first two track 24 -24
5. Run a wire
3 - 11rope 3 - 11- 3 -11
rollers 2 02 between the last two track rollers. 202 02
b2
and
b sab
A

e samachines installed with roller guard, the

e sa
For
m m me
cable shall go through under the tracks.

CZ335-1103246

Fig 2-182
1 - 24 -24 -24
3- 1 -11
23 lift the machine slowly. -11
2
6. Adjust 0 2 2
the wire rope lifting angle [A] to 30 - 40º, 0and 2 023
e sab e sab e sab
m
7. When the machine is above the ground, mmake sure that the hook condition and the
m lifting condi-
tion are normal, and lift the machine slowly.

2.4.7 Towing

When towing a damaged machine, improper

operation or use of unacceptable wire cable
could lead to serious accident: A

• Do not tow the machine on a slope.

B

• Wear protective
1 - 24 gloves and a hard hat 1 - 24 -24
2 3-1wire ropes. 2 3-1 3 -11
when 0
2 using
2 0 C
02
sab sab sa b2
m e m e
• Check the strength of wire cable and make me
sure it could bear the weight of machine. CZ335-1102063

• Do not use ropes with broken wires (A), re- Fig 2-183
duced diameter (B) and twisting (C). Such
ropes may break when towing.

• Do not stand between the towing machine

and the towed machine during towing
operation.
24 -24 -24
• 11-machine slowly. Do not add
Operate the
3- 3 -11 3 -11
load 2to02the wire cable suddenly. 02 02
sa b sab2 sa b2
me me me

2-110 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11 objects with the machine
2.4.8 Lifting
3 3 -11 3 -11
02 02 02
sa•b2 b2 b2
me • esa
Allow no one to enter the working area.
mpossible me
sa
Before operation, determine all
signals used in operation and assign a
signalman.
• To prevent rollover or falling down, operate
the machine on a flat ground.
• Before lifting, please know the lifting ca-
pacity of the machine, and don’t exceed the
specified lifting load. CZ335-1102064
• Don’t use damaged chain, wire rope, lifting
- 24 4
1-22-184 -2 4
11brace. -11
Fig
3-1
eye and
3 - 3
b 202
• Hang 202
the lifting sling on the lifting point
b b2
02
sa a
specified by the manufacturer. Nevereshang sa
me m me
lifting eye or rope on the bucket teeth. Oth-
erwise, the bucket teeth may fall off, leading
to falling down of lifted object.
• Don’t leave driver's seat during lifting.
• To prevent the lifted objects from contacting
people or construction, check if the sur-
rounding area is safe before swinging or op- CZ335-1102065

erating the work equipment.

• 4 swing or operate the work
Don’t suddenly
2 24
Fig 2-185
4
1 - 1 - -2
3-1 This will lead to the swing of the023-1
equipment.
2 3 -11
0
2 objects, and even machine rollover. 2 02
lifted
sabUse a tow rope to strengthen control sab if sa b2
m e m e me
necessary.
• Don’t tow the load in any directions by the
work equipment or by rotation. Once the lift-
ing hook breaks and load separates from it,
the work equipment will move suddenly and
cause injury.
CZ335-1102066

Fig 2-186

-2 4 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 2-111

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2 for Maintenance
2.5 Precautions
-11
-2
-11
-2
0 2 3-1 023 023
2
2.5.1bPre-maintenance precautions 2 b2
e sa e sab sa
m m me
To prevent accidents:

• Understand maintenance procedure prior to operation.

• Keep a clean and dry working area.

• Do not spray water or steam in the cab.

• Never add lubricant and carry out other maintenance work when your machine is moving.

• Keep your hands, feet and clothing away from rotating parts.
-24 -24 -24
-11
23 a working area 3 -11 3 -11
02 02
2.5.2 Select
0
b2
sa maintenance work, select a clean and
sa b2 b2
• eFor
m esa light and
me flat area with plenty of space, amplemsun-
good ventilation.

• Clean the working area by removing fuel, lubricant and water, and covering slippery ground with
sand or other absorptive mate- rials.

• Do not leave your hammer or other tools at the working area.

• If a clean and tidy working area cannot be guaranteed, there would be danger of tip- ping, thus
resulting in personal injury.

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

2-112 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24
- the machine -24 -2 4
-11
2.5.3 Prepare
3 3 -11 3 -11
02 02 02
b2
saBefore maintaining the machine: sab2 sa b2
me me me
• Park the machine on solid and fl at ground.

• Lower the bucket to the ground.

• Place blocks under the tracks to prevent

movement of the machine.

• Turn the fuel control dial to first gear. Run

the engine at low speed for 5 minutes. CZ335-1102054

• 24 switch to OFF position and

Turn the start
1 - 1 - 242-187 -2 4
-11
Fig
2 -1 engine.
stop3the
2 3-1 3
2 0 2 0 02
sa•bTurn the start switch to ON position.eOper-
sab sa b2
m e m me
ate the control levers 2 or 3 times in all di-
rections to relieve internal pressure of the
hydraulic system.

• Remove the key from the switch.

• Place the hydraulic lockout control to the

LOCKED position.
CZ335-1102074

Fig 2-188
1 - 24 -24 -2 4
3 - 1 3 -11 3 -11
202
b Prepare yourself b2
02
b2
02
sa2.5.4 sa sa
me me me
Only approved personnel can maintain or re-
pair the machine. An observer may be as-
signed if necessary.

• Wear protective clothing and shoes neces-

sary for the job.

• Wear rubber apron and rubber gloves when

handling corrosive materials. Wear heavy
4 handling wooden materials,
gloves when
- 2 - 24 -2 4
1 1 -11
3-1 or sharp-edged metals. 3-1
CZ335-1102069
wire ropes
0 2 0 2 02 3
2 2 Fig 2-189
b2
e sa•bWear a face shield when removing espring
sab sa
m or elastic parts, or adding acid tombattery. me

Operator Manul-Oct. 2019 2-113

 Safety SY195~265C9 Crawler Hydraulic Excavator

4 and goggles when you

Wear a hard-2hat -24 -24
-11
3 with a torch.
weld or2cut 3 -11 3 -11
0 02 02
sa b2 s a b2 sab2
• eDo
m meor
not carry out grinding, flame cutting me
welding without an aspirator and ventilation
equipment.

• Loud noise may impair your hearing perma-

nently or temporarily. When maintaining the
engine, wear ear covers or ear plugs if you
have to work in loud noise for a long time.

• When using a hammer to strike hard metal

parts such as24pin, bucket teeth, cutting 4 4
- -2 -2
-11
edge or23shaft, the flying of parts and metal 3 -11 3 -11
b 20 may cause bodily injury. Therefore, b 202 b2
02
sa
pieces
esa sa
mewear goggles and gloves and ensuremthe me CZ335-1102071
surrounding area is clear of any other Fig 2-190
people.

• When compressed air is used for cleaning,

flying particles may cause personal injury.
In this case, wear goggles, dust-preventive
mask, gloves and other protective gear.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

2-114 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

24
- and tag-out measures -24 -2 4
-11
2.5.5 Lockout
3 3 -11 3 -11
02 02 02
b2
sa• b2 b2
me esa
When maintenance is underway, starting
m me
sa
the engine or moving the control levers or
pedals could lead to serious accident.

• Prior to maintenance, attach a DO NOT

OPERATE tag or similar sign to the ma-
chine's start switch or control levers to warn
others that this machine is under
maintenance.
CZ335-1102067
• Attach other warning tags around the ma-
1- 24 4
1-22-191 -2 4
-11
chine if1necessary. Fig
3- 3-1 3
b 202 b 202 b2
02
sa sa sa
me me me

CZ335-1102068

Fig 2-192
1 - 24 -24 -2 4
3- 1 3 -11 3 -11
202
b Use proper tools b2
02
b2
02
sa2.5.6 sa sa
me me me
Use proper tools and use them correctly. Us-
ing damaged, inferior, defective, temporary
tools or using the tools incorrectly could lead
to serious accidents.

-2 4 -24 -2 4
-11 -11 -11
CZ335-1102072

02 3 02 3 02 3
sab2 sab2 Fig 2-193
sa b2
me me me

Operator Manul-Oct. 2019 2-115

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11
2.5.7 Maintenance
3
with engine running
3 -11 3 -11
02 02 02
a b2
Toesprevent a
injury, no maintenance shall beescarriedb2 a b2
out when the engine is running.esHowever, if
m m m
maintenance has to be done on a running engine, at least two workers are needed to carry out the
maintenance.

• One of the workers shall stay in the opera-

tor seat ready to shut down the engine at
any time. All the workers involved shall
keep in touch.

• Place the hydraulic lockout control lever to

the LOCKED position to prevent movement
24 -24 -24
11-
of work equipment.
3- 3 -11 3 -11
b 202 b2
02
b2
02
sa sa a
sCZ335-1102028
me me me
Fig 2-194

• Pay special attention to rotating parts like

fans and fan belts.

• Do not leave or insert any tool or other ob-

jects in the fan or the fan belt, which may
cause the parts to break or fly.

• 24 control lever. If one of the

Do not touch -any -24 -24
-11
3 must be used, give signals to
control 2levers 3 -11 3 -11
b 20workers b 202 b2
02
a
other
es
and warn them to sa
move sa
me me
CZ335-1102077
m quickly to a safe area.
Fig 2-195

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

2-116 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -2 4 -2 4
-11 under the machine
2.5.8 Work
3 3-11 3 -11
02 02 02
b2
sa• b2 b2
me esa the
Never carry out maintenance before
m me
sa
machine is well supported.

• Lower the work equipment to the ground

before maintaining the machine.

• If the machine or work equipment has to be

lifted for maintenance, blocks or supports
that are strong enough to support the ma-
chine or work equipment should be used. CZ335-1102078

Never use loose bricks, empty tires or

24
- support the machine. These
stands11to -242-196
Fig -2 4
3- 3-11 3 -11
b 202 may collapse under continuing load.
things 202 b b2
02
sa esa the sa
me Never use a single jack to support
m me
machine.

• If the track shoes are lifted and the ma-

chine is solely supported by the work equip-
ment, it is very dangerous to work under the
machine. In case of failure of hydraulic pipe
or accidental touch of control lever, the work
equipment or machine may fall suddenly,
causing injury or death. Never work under
-24 if it is not firmly supported with
the machine -2 4 -2 4
-11 -11 -11
023 or supports.
blocks 02 3 02 3
sab2 sab2 sa b2
me 2.5.9 Track maintenance me me

WARNING
• Do not strike the recoil springs of the track. Recoil springs are under immense pressure
and spring rupture may cause bodily injury. Do not remove any spring when it is
compressed.

• Dry rubbing of pin against bushing may produces extreme heat. Wear protective gloves to avoid
burns.
-2 4 -2 4 -2 4
-11
3 proper track tension. When working
• Maintain -11
3on mud- or snow-covered ground, mud 3or snow -11
202
bmay 202 b 202
sa attach to track components andsacauses sabproperly. For
over tension. Adjust track tension
me more information on track tension m
e m e
adjustment, see "Track tension - inspect/adjust" on page 5-
22.

Operator Manul-Oct. 2019 2-117

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 1 - 24
1
• Check for3-loosened or broken track shoes. Check the
3-1 pins and bushings for wear or damages.3-1
0 2
2 the track rollers and carrier rollers. b 2 0 2 2 0 2
sab sab
Check
e e sa e
m m m
2.5.10 Track tension adjustment

WARNING
Risk of serious injury or damage!
Failure to follow the specified maintenance
process during adjustment will cause flying
off of the grease drain plug , leading to se-
vere injury or damage.
• To avoid this, please follow the specified
- 24 -24 -24
-11 process during adjustment.
maintenance
3
2 face, hands, feet or other parts 3 -11 23-11
20your 02 0
Keep
sabthe body off the drain hole of the greasesa b2 b 2
esa
CZ335-1102080

m eof me m
drain plug. Fig 2-197

• When loosening the grease discharge plug

to reduce track tension, the plug shall be
unscrewed slowly for no more than one
turn.
• Keep your face, hand, foot or any other
body part away from the grease discharge
plug.
-24 -24 -24
23 -11 3 -11 3 -11
0 02 02
b 2Recoil spring
2.5.11
sa sa b2 sab2
me me me
The recoil springs are used to reduce the im-
pact of tension rollers. It includes a high pres-
sure spring, which may fly out and cause
serious injury or death if removed improperly.

If it has to be removed, contact your Sany

dealer.

-24 -24 CZ335-1102081

-24
3 -11 23 -11 3 -11
02 0Fig 2-198 02
sa b2 sa b 2
sab2
me me me

2-118 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

- 24 -24 -2 4
-11
2.5.12 Welding
3
operation
3 -11 3 -11
02 02 02
b2
saWelding operation may lead to fire or electric b2 b2
me m esa shock. Only qualified welders aremallowed
esa to conduct
welding operation using proper equipment.

2.5.13 High-pressure hoses

If oil leaks from high-pressure hose, fault or even fire may occur. If any bolt on the hoses is loose,
stop operation and tighten it to specified torque. In case of hose damage, stop operation immedi-
ately and contact your Sany dealer.

Replace the hose immediately in case of the following problems:

• Damage or leak of hydraulic hose fitting
1 - 24 1 - 24 1 - 24
• Damage
0 2 3-1 or break of outer cover, or ex- posed
0 2 -1 wires of reinforcement layer
3steel 0 2 3-1
2 2 2
e sa•bBallooning outer cover in some placesesab e sab
m m m
• Distortion or crushing of movable parts

• Impurities in outer cover

2.5.14 Pressurized fluid

The hydraulic system is always under pres-

sure. Make sure pressure in hydraulic circuits
has been relieved before checking or replac-
ing the lines.24Residual pressure in the circuit 4 4
1- -2 -2
3-1 serious accidents.
may cause 3 -11 3 -11
02 02 02
b2
sa• b2 b2
me esa
Release system pressure before maintain-
m me
sa
ing the hydraulic system.
For more information, see "How to release
pressure in the hydraulic circuit" on page 5-
38.

• Open fire is not allowed around the hydraul-

ic system. Remove splashed hydraulic oil
as quickly as possible.

• Diesel oil or pressurized hydraulic oil can

4 4 4
1-2skin or eyes, causing serious in-
penetrate
-1 -11
-2
-11
-2
023blindness or death. It is hard to find the023
jury, 02 3
sab2 b2 b2
me esa A
leaking of hydraulic oil with naked eyes.
m me
sa
cardboard or wooden board is necessary CZ335-1102082

for checking for leaks. Do not touch leaking

Fig 2-199

Operator Manul-Oct. 2019 2-119

 Safety SY195~265C9 Crawler Hydraulic Excavator

-24hand. Wear face shield or

liquid with bare -24 -24
23 -11 3 -11 3-11
safety goggles
2 0 to protect your eyes. If any
2 02 02
b
sa penetrates your skin, flush with clean
liquid sa b sab2
mewater immediately and get medical atten-
me me
tion as soon as possible.

• The fuel lines are under high pressure when

the engine is running. When checking or
servicing the fuel system, shut down the en-
gine and wait for 30 seconds till internal
pressure drops prior to operation.

4 system
2.5.15 Hot cooling
-2 -24 -24
3 -11 3 -11 3-11
02 02 02
sa b2 WARNING b2 b2
me m esa me
sa
Risk of serious injury!
Contacting hot high pressure coolant will
cause severe injury.
• To avoid this, don't contact coolant until it
is not hot.

When engine temperature rises, pressure of

the cooling system increases. Before remov- CZ215L-1102001
ing the radiator cover, stop the engine and let
the system cool down. The radiator cover Fig 2-200
-24
could only be11removed -24 -24
2 3 - after the coolant in it
3 -11 3-11
20 down. 02 02
b2 b2
has cooled
sa b sa sa
me me me
2.5.16 Air-conditioning system maintenance

WARNING
• Refrigerant R134 a is a harmless gas under room temperature. It will change into highly
toxic gas when burning.
• Refrigerant getting into eyes may cause blindness. It may cause frostbite if splashed on
your skin.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

2-120 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 -2 4
• Keep 2
1 source away when servicing air- 3-1
3-fire 3-11
b 2 0
b 202 b2
02
sa conditioning system.
sa sa
me me me
• In maintenance of air-conditioning system,
observe the instruction on the refrigerant
cylinder and use it correctly. The type of re-
frigerant is R134a. Use of other refrigerants
may damage the air-conditioning system.

• Obey local material disposal regulations.

CZ335-1102083
Never discharge refrigerant directly into the
air. Fig 2-201

-2 4 -2 4 -2 4
3-11 3 -11 3-11
202 High voltage precautions
2.5.17
b b2
02
b2
02
sa esa sa
me m
When the engine is running or has just been me
shut down, high voltage can occur in fuel in-
jector terminal and engine controller. Since
there is danger of electric shock, do not touch
fuel injector or interior of engine controller.

Please contact your Sany dealer if you have

to access fuel injector terminal or interior of
engine controller.

24 24 4
CZ335-1102084

1 - 1 - -2
3 - 1 3 1
- Fig 3-11
202 202 02
2-202
sab sa b sa b2
me me me
2.5.18 Accumulator

The accumulator contains highly pressurized

nitrogen. Improper operation of the accumula-
tor can cause explosion and serious acci-
dents. Therefore, the following precautions
must be observed:

• Do not disassemble the accumulator.

• -24the accumulator be near a fire

Do not 1let -2 4 -2 4
-1 -11 -11
023 or exposed in flame.
source 02 3 023
sa b2 sab2 sa b 2
CZ335-1102085

me • me on
Do not punch, weld or flame-cut
Fig 2-203 me
accumulator.

Operator Manul-Oct. 2019 2-121

 Safety SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
3-1 or roll the accumulator, or let it 023-1
• Do not strike
2 3-11
0
2any impact. 2 02
sab
bear
sab sab2
m e m e me
• The gas must be released when disposing
of the accumulator. Contact your Sany deal-
er for this disposal.

2.5.19 Fire and explosion prevention

WARNING
Risk of serious injury or death!
Fuel vapor in the empty fuel tank is highly liable to explode，thus may lead to casualties.
24 24 -24
• 11-when handling fuel or maintaining the fuel
Don't smoke
3- 11- system.
3- 3-11
• 202conduct cutting and welding operation
Don't 202on the fuel pipe， fuel tank or other
202 fuel
e sab sab sa b
m containers.
me me
• Then engine must be shut down and electrical equipment must be switched off when refueling
the tank. Be extremely careful when adding fuel to a hot engine. No sparks shall occur around
the grounding nozzle.

• Handle all solvents and dry chemicals in a place with good ventilation according to the instruc-
tions provided on vessel.

• Clean the machine of all dust and residuals. Do not place greasy rag or other flammable materi-
als on the machine.
-2 4 -24 -24
• 23 -11
When cleaning 23
the parts and components, use nonflammable -11 23die-
solvents instead of gasoline, -11
20 20 20
saboil or other flammable fluids.
sel
esa
b
esa
b
me m m
• Store flammable liquids and materials in suitable vessels as required by safety laws and
regulations.

• Check fire extinguishers, fire-fighting system and fire detectors (if equipment) and make sure
they are ready for use.

2.5.20 Regular replacement of safety-related parts

• Safety-related parts such as hoses and seat belt must be replaced regularly for the considera-
24the machine safely in a long term.
tion of operating
- -24 -24
3 -11 3 -11 3 -11
• 202 of some parts may deteriorate naturally
Materials 202 when exceeding specific time limit. Repeated
202
e sab may
use lead to deterioration, wear and
b
esadamage, hence the accidents and serious
esa injury.
b
m m m
Through merely visual inspection or feel it is hard to find out how long the parts could serve.
Therefore, regular replacement is necessary.

2-122 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

1 - 24 1 - 24 1 - 24
• Repair
0 2 3-1or replace any safety parts once found 0 2 -1
3defective regardless of its service time.
0 2 3-1
b2
sa2.5.21 s ab
2
s ab
2
m e Maintenance operation m e m e

• Check all parts and replace the worn, broken and damaged parts during repairing work. Over-
worn and over-damaged parts may fail in operation and cause injury and death. Replace dam-
aged or illegible signs and marks.

• Tighten all fasteners and connectors to specified torques.

• Install all guards, covers and hoods after repair and service. Replace or repair dam- aged
guards. Only the type of hydraulic oil approved or recommended by Sany should be used to refill
the hydraulic system.
-2 4 -2 4 -2 4
-11
3the engine and check for any leaks (check
• Start -11
3 the hydraulic system), and operate0all
3 control -11
202 202
bdevices to be sure of their proper functioning. 2 2
sa sab Make road test if necessary. Shutedown
sab the engine
me e
and check the work you have donem(see if there are missing pins, gaskets and
m nuts). Check hy-
draulic oil level once again prior to operation.

-2 4 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 2-123

 Safety SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 disposal of wastes
2.5.22 Proper
3 3 -11 3-11
02 02 02
b2 b2 b2
esa
Improper
m esa
disposal of wastes harms the envi-
m me
sa
ronment. Consult local environmental protec-
tion department or your Sany dealers for
methods of recycling and waste disposal.

• Potential harmful substances used in Sany

products include hydraulic oil, fuel, engine
coolant, refrigerant, filter and batteries etc..

• Use leak-proof vessels to hold discharged

CZ335-1102086
fluids. Do not use food or beverage
-2 4 4 4
containers.
-11 1-2
Fig 2-204
-1 -11
-2
3 3 3
• Doab 202 drain
not waste fluids directly to the b 202 b2
02
es sa sa
m ground, sewage or water source. me me
• Leaking of refrigerant from air conditioner
can spoil the atmosphere of the earth. Re-
lated laws and regulations must be followed
to recover or recycle the refrigerant.

CZ335-1102087

Fig 2-205
1 - 24 -24 -24
3- 1 3 -11 3-11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

2-124 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-2 4 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

System Functions

2 4 2 4 2 4
11- Functions...........................................................................................................3-1
3 System
- 11- - 11- -
023
3.12Machine 023 023
general drawing.....................................................................................................3-3
2 2
b Monitoring System ................................................................................................................3-4
sa3.2 sab sab
m e m e m e
3.2.1 Display ..........................................................................................................................3-4
3.2.2 Operation method of each page of the display .......................................................3-7
3.3 Switches .............................................................................................................................. 3-17
3.3.1 General ...................................................................................................................... 3-17
3.3.2 Start switch................................................................................................................ 3-17
3.3.3 Fuel control dial ........................................................................................................ 3-18
3.3.4 Work lamp switch ..................................................................................................... 3-19
3.3.5 Head lamp switch..................................................................................................... 3-20
3.3.6 Windshield wiper switch .......................................................................................... 3-21
1 - 24 switch ..........................................................................................................
1 - 24 1 - 24
3-1 3-1 3-1
3.3.7 Washer 3-22
2 0 2
3.3.8 Horn switch 2 0 2 2 0 2
............................................................................................................... 3-22
a b a b
s 3.3.9 Cab lamp switch .......................................................................................................
s s a b
me me me 3-23
3.3.10 Cigarette lighter...................................................................................................... 3-23
3.3.11 Preheat switch (If equipped)................................................................................. 3-24
3.3.12 Preheat indicator.................................................................................................... 3-24
3.3.13 Charging indicator.................................................................................................. 3-25
3.4 Control Levers and Pedals ............................................................................................... 3-25
3.4.1 General ...................................................................................................................... 3-25
3.4.2 Hydraulic lockout control......................................................................................... 3-26
3.4.3 Travel control levers................................................................................................. 3-27

1 - 24
3.4.4 Joysticks
1 - 24
.................................................................................................................... 3-27
1 - 24
3.5 Cab
0 2 3-1Windows and Cab Door ............................................................................................
0 2 3-1 0 2 3-1 3-29
23.5.1 Ceiling window..........................................................................................................
2 2
sab 3.5.2 Front window.............................................................................................................
sab sab
3-29
m e m e m e 3-30
3.5.3 Cab door window...................................................................................................... 3-37
3.6 Cup Holder .......................................................................................................................... 3-38
Operator Manul-Oct. 2019 3-1
 System Functions SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24
3.7 Ash Tray .............................................................................................................................. 3-39 -24
3.8 Manual 2 3 1
2 -1
-Pocket....................................................................................................................
3 2 3 -11
3-39
0 20 20 3-40
b 2 Box .............................................................................................................................
3.9saDrink s a b s a b
m e me me
3.10 Alternate exit..................................................................................................................... 3-40
3.11 Fire Extinguisher .............................................................................................................. 3-40
3.12 Electronic Control Module .............................................................................................. 3-41
3.13 Fusible Link....................................................................................................................... 3-41
3.14 Air Conditioning System.................................................................................................. 3-42
3.14.1 Control panel .......................................................................................................... 3-42
3.14.2 Operation method .................................................................................................. 3-48
3.14.3 Air conditioner operation precautions ................................................................. 3-50
3.15 Radio.................................................................................................................................. 3-51
3.15.1 Control1 - 24 panel ..........................................................................................................
1 - 24 3-511-2
4
2 -1
3Operation 2 3-1 2 3-1
2 0
3.15.2 0 0
................................................................................................................
2 2 3-53
e
3.16sabCab door catch .................................................................................................................
e sab e sab 3-57
m m m
3.17 Lockable Caps and Covers ............................................................................................ 3-58
3.17.1 General.................................................................................................................... 3-58
3.17.2 Lockable caps......................................................................................................... 3-59
3.17.3 Lockable covers ..................................................................................................... 3-60
3.18 Toolbox .............................................................................................................................. 3-61
3.19 Grease Pump Frame....................................................................................................... 3-61

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

3-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4 4 4
1-2 Functions
3.System
-1 -11
-2
-11
-2
3 3 3
202
b Machine general drawing sa
3.1 b2
02
b2
02
sa sa
me e m me

4 5 6

1 - 224 -2 4 -2 4
3 -1 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-2 4 -2 4 7
-2 4
3 -11 3 -11 3 -11
02 02 8
02
sab2 sa b2 sa b2
me me me
9
10
CC13051001-1

Fig 3-1

1) Bucket 6) Boom cylinder

2) Bucket cylinder 7) Sprocket
3) Arm 8) Track frame
4) Arm cylinder 9) Track shoe
5) Boom
-2 4 4 idler
10) Track
-2 -2 4
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-3

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2 System
3.2 Monitoring
-11
-2
-11
-2
0 2 3-1 023 023
2
3.2.1bDisplay b2 b2
e sa sa sa
m me me
CAUTION
• When the alarm indicator lamp comes on,
stop the operation immediately and check
and repair relevant parts.
• The display can’t display the whole work-
ing status of the machine.
• Do not rely on the display completely in
case of maintenance and inspection of the
-24 Fig 3-224
- -24
-11 -11 -11
machine.
023 023 023
b2 b2 b2
esadisplay panel has the functions of moni-
The
m m esa me
sa
toring display, working mode selection and
switching on or off of electrical components.

Alarm and signal indicator area

Fault alarm indicator lamp

The fault alarm indicator will turn on to remind the user of troubleshooting when the excavator is
faulty.

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

3-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-2 4 -2 4 -2 4
3-11 3 -11 3 -14 1
02 02 02
1 2 6 3

sab2 sa b2 sa b2
me me me

5 7

11

12

-2 4 9
-2 4 - 24
-11 -11 1 10

3 3 3 -1
02 02 02
b2 b2 b2
13

sa sa sa
me me me

14 15 16 17 18

Fig 3-3

[1] Date and time

[2] Alarm and signal indicator area
[3] Volume icon

24 4
[4] Machines and tools
1 - 1 - 2 1 - 24
3- 1 3-1 [5] Important alarm fault and regeneration3-1
b 202 2 0 2 2 0 2
sab sab
icon
sa
me m e [6] Video area m e
[7] Important alarm fault and regeneration
icon
[8] Air conditioner control icon
[9] Fuel oil level dial
[10] Engine water temperature dial
[11] Machine working time
[12] Mode and gear position

-2 4 -
[13]24Working time -2 4
3-11 3 -1 1
3 -11
02 02 [14] Shortcut menu 02
sab2 sa b2 sa b2
me me [15] Full idle icon
me
[16] High and low speed icon
[17] Audio icon
Operator Manul-Oct. 2019list
[18] User 3-5
 System Functions SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
11-
Main image-display area -11 -11
2 023 2 023 2 023
When
e sab the excavator ignition switch is turned e satob "ON", the display will be powered and
e sabstarted by
m m full-screen display of the working state m
the battery to enter the initial interface. The is shown in the
right figure. Where:

Num-
Function
ber
1 Date and time : displays the current date and time;
Alarm and signal indicator area : includes GPS signal, lock, maintenance, fault, mode
2
gear, bluetooth, lighting and other signs;
3 Volume icon : displays the current volume, ranging from 0 to 100;
24 24 24
3 - 11-
Machines
3 - 11- according to the choice of different
and tools : displays the different content
3 - 11-
202 tools, including bucket, crushing hammer,202 hydraulic shear, lifting and quick change;
202
4

e sa5b s ab s ab
m me
Important alarm fault and regeneration me icons;
icon : 8 alarm icons and 2 regeneration
6 Video area : 1. displays the rear view screen; 2. clicks to enter the global screen;
7 Important alarm fault and regeneration icon : 9 alarm icons and 1 regeneration icon;
Air conditioner control icon : controls air conditioning，including the icon of tempera-
8 ture, air volume, air outlet mode, air conditioning switch, auto mode, AC switch, inter-
nal and external circulation;
9 Fuel oil level dial : displays fuel oil level, ranging from 0 to 100%;
Engine water temperature dial : displays coolant temperature, ranging from 0 to
10
110℃;
1 - 24 1 - 24 1 - 24
11
2 -1
3Machine 3-1 working time;
working time : displays total engine
2 2 3-1
0
2 Mode and gear position：displays the 2 0 2 0
e sa12b e sab current working mode（S, L, B, C1,eC2,
sab
m m gear，ranging from 1 to 10;
C3）；displays the current working m
13 Working time : displays the working time;
Shortcut menu : clicks to bring up the shortcut menu, contains fault information, main-
14
tenance information, 3D mode, custom and brightness adjustment shortcut keys;
15 Full idle icon : auto idle and full speed switches, default auto idle when powered on;
High and low speed icon : high and low speed switches, default low speed mode after
16
power-on;
Audio icon : clicks to enter the audio interface, the audio interface information is the
17 last or
1 - 24current audio playing status; Power on1-the
24 radio for the first time and the radio 1-24
-1
3information is displayed. 3-1 3-1
2 02 2 02 2 02
s a18b ab
User list : clicks to enter the user interface.
s sab
me me me

3-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 1- 24 -2 4
-11
3.2.2 Operation
3
method of each page of the-1display
3 3 -11
02 02 02
b2
saUser Menu sa b2 sab2
me me me
Click the “User Menu” icon on the home page
to enter the “User Menu” as shown in the fig-
ure. You can select the information to be
queried on the user menu page (The service
assistant function requires service engineers
to use OBD device and apply for online per-
mission to enter).

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

1 2

Fig 3-4

[1] Enter the home [2] Return to the pre-

page vious page
-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 3-7

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -2 4 -24
AC page -11 -11 -11
2 023 2 023 023
b air conditioner icon on the User Func-
Tapsathe sab sab2
m e e
m in me
tions page to enter the AC page, as shown
the figure. On the AC page, you can operate
the air conditioner functions.
10 11
Notice : When the air conditioner is not
started, the A/C function is unavailable, and 2
1 5
the air conditioner cannot be used for more 4
3
than 30 minutes to ensure sufficient battery
7
power. 6 8

-24 9
-2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me Fig 3-5
me

[1] Temperature set value decreases

[2] Temperature set value increases
[3] Air-conditioning switch
[4] Air volume set value decreases
[5] Air volume set value increases
[6] Refrigeration

-24 -24
[7] Automatic mode -24
3 -11 -11
3 Internal and external gas circulation 023 -11
02 02
[8]
sa b2 sa b2 sa b2
me me me
[9] Air blowing mode selection
[10] Temperature value
[11] Air gear

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

3-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -2 4 -2 4
-11
Audio frequency -11 -11
2 023 2 023 02 3
b the “Audio” icon in the home page to
sa.Click saben- sab2
e
m ter the "Audio" interface. m e me
1 3
Note: Do not use the audio function for more 2
than 30 minutes before power-on to ensure 4 7
sufficient battery power. 5 6

12
9
24 4 24
13

- 1 1 -
-1 1-2
10
- 1 1 -
3 3 3
b 202 b 202 11
b 202
sa sa sa
me me me 14

Fig 3-6

[1] Audio frequency

[2] Bluetooth music
[3] USB music
[4] FM frequency increases
[5] Automatic search for adjacent

-2 4 -
[6] 4
2Automatic search for adjacent -2 4
3-11 3 -1 1
3 -11
02 02 [7] FM frequency decreases 02
sab2 sa b2 b2
sa
me me me to play,
[8] Radio favorites list, short press
long press to collect
[9] FM1/FM2/FM3 mode switch
[10] AM1/AM2/AM3 mode switch
[11] Stop/play
[12] Scanning the radio
[13] Displays a list of stations scanned
[14] Volume adjustment

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 3-9

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

1. -11 -11 -11
2 023 023 023
sab Assistant
Service sa b2 sab2
m e me me
Select "Service Assistant" on the "User Menu"
page, and then enter the “Service Assistant”
page.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Fig 3-7

Running Information

Select "Running Information" on the "Service

4 then enter the “Running
Assistant" page,2and
- -24 -24
1 1 -11 -11
3-page.
Information”
02 023 023
sab2 sa b2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me
Fig 3-8

3-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

24 -24 -24
11-
Engine -Information -11 -11
2 023 202
3 023
b b b2
esa esa sa
Select "Engine
Information" on the "Running
m Information" page, and then enter them“Engine me
Information” page.

This page displays the operating parameters

of the engine

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Fig 3-9

2.

Engine Switch Signal

4 4 4
1-2 Switch Signal" on the "Run- -11-2
Select "Engine
- 1 -11
-2
3
ning02Information" page, and then enter the023 023
b 2 b2 b2
m esa“Engine Switch Signal” page. esa
m me
sa
This page displays the operating parameters
of the engine switch

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me
Fig 3-10

Operator Manul-Oct. 2019 3-11

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 Signal
Hydraulic System -11 -11
2 023 2 023 023
sab "Hydraulic System Signal" on the "Run-
Select sab sab2
m e e me
ning Information" page, and then entermthe
“Hydraulic System Signal” page.

This page displays the information about hy-

draulic system parameters.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Fig 3-11

Total Work Time

Select "Total Work Time" on the "Running In-

formation" page,24and then enter the “Total 4 4
11- -2 -2
Work Time”3-page. 3 -11 3 -11
02 02 02
b2 b2 b2
esapage displays the information aboutmma-
This
m esa me
sa
chine working time.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me
Fig 3-12

3-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 24
1- 3-13 -24
-11
GPS Information -1Fig -11
2 023 2 023 023
b
saSelect sabAs-
"GPS Information" on the "Service sa b2
e
m sistant" page, and then enter the “GPS e
m Infor- me
mation” page.

This page displays the GPS monitoring infor-

mation .

3.

Fault History Information

Select "Fault History Information" on the

1 - 24
"Service Assistant" page, and then enter the
-24 -24
-1 Information” page.
“Fault History
3 3 -11 3 -11
02 02 02
b2
saThis page displays the fault code and fault b2 b2
me m esahis- me
sa
tory information.

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me
Fig 3-14

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-13

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

4. -11 -11 -11
2 023 023 023
sab Configuration
Machine sa b2 sab2
m e me me
Select "Machine Configuration" on the "Serv-
ice Assistant" page, and then enter the “Ma-
chine Configuration” page.

This page is used to query the machine

configuration.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Fig 3-15

Language Selection

Select "Language Selection" on the "User

Menu" page, and
1 - 24 then enter the “Language -24 -24
3-1
Selection” page. 3 -11 3 -11
02 02 02
b2 b2 b2
esa page is
This
m m
sa
used to select the language eof
me
sa
the system..

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me
Fig 3-16

3-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

24 -2 4 -24
11- Calibration
System-Clock -11 -11
2 023 202
3 023
b bthe b2
esa
Select "System Clock Calibration" onsa sa
m me “Sys-
"User Menu" page, and then enter the me
tem Clock Calibration” page.

This page is used to set the system clock.

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Fig 3-17

Shortcut Menu
[1] The fault information page is displayed
[2] The maintenance information page is
4 -24 4
-1 1-2 -1 1displayed -11
-2
3 3 3
b 202 b 202 202is
[3] The page for adjusting brightness
b
sa sa esa
me me displayed
m
1 The fault information page is displayed
2 The maintenance information page is displayed
3 The page for adjusting brightness is displayed

Display Brightness Adjustment

[1] Used to control brightness reduction
Select "Display Brightness Adjustment" on the
[2] Brightness progress bar, display current
"Shortcut Menu" page, and then enter the
4 4
brightness, ranging from 0 to 100
24
1-2
“Display Brightness Adjustment” page. 1 - 2 1 -
0 2 3-1 0 2 3-1 [3] Used to control brightness increase
0 2 3-1
b 2 page
This is used to adjust the
sab
background2
sab
2
m esabrightness of the display. m e m e

Operator Manul-Oct. 2019 3-15

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11
System Unlocked -11 -11
2 023 2 023 023
Whensab this page appears on the display sab sab2
m e m e me
screen, the excavator enters the lock state.

If the device is locked, please contact the

manufacturer to release the lock.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Fig 3-18

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

3-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4 4 4
1-2
3.3 Switches
-11
-2
-11
-2
0 2 3-1 02 3 02 3
b 2 General
3.3.1 b2 b2
m esa me
sa
me
sa

1 9
4 4 4
-1 1-2 12 11
-11-2 2 F1

Esc
F2 F3

Enter
F4 F5

-11
-2
3 3 3
202 202 02
24V

sa b sa b 3
sa b2
me me me
4
5
6

10

CC13040207-1

Fig 3-19

1) Start switch 7) Horn switch

2) Fuel control dial 8) Cab lamp switch
1 -24 switch -24
11Cigarette -24
3) Work1lamp
2 3- 2 3-
9) lighter
3 -11
0 0 02
sa b4)2Wiper switch sa b 2 10) Preheat switch* b2
me 5) Washer switch me 11) Charging indicator (Red) m
esa
6) Head lamp switch 12) Preheat indicator (Yellow)

*NOTE: Preheat switch is available on machines equipped with MITSUBISHI 6D34-TL and SANY
D06S2 engines.

3.3.2 Start switch

Start switch is used to start and shut down the engine.

OFF position4 4 4
-2 -2 -2
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-17

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
3 11- for the insertion and re-
This is the -position
3 - 11- 3 -11
moval 2 of02the ignition key. When the key slot 202 02
b sab
sa to OFF position, all devices in the elec- sa b2
e
points
m m e e
trical system are power off. To stop the en- T OF
F ON m
E A
gine, turn the ignition key from ON position to
H

START
OFF position.

ON position

When the ignition key is turned to ON position,

the electrical system is energized. CC13031503

START position Fig 3-20

-
This is engine1start24 position. To start the en- 1 - 24 -24
3-1ignition key to this position. Re- 023-1
gine, turn2the 3 -11
2 0 2 02
leasesabthe key once the engine is started, and sab sa b2
m e e me
it returns to ON position automatically. m

HEAT position

This is engine preheating position. Insert the

ignition key, turn and keep it at the HEAT posi-
tion to preheat the engine. It returns to OFF
position automatically once released, and pre-
heating process ends.

24 dial
3.3.3 Fuel control
- -24 -24
2 3 -11 3 -11 3 -11
20control dial is located below the start 202 02
b2
The fuel
b
sa It is used to adjust engine speed and sab sa
e
switch.
m m e m e
output power. MA
X
Turn the knob clockwise to increase engine
MIN

speed, and counterclockwise to decrease en-

gine speed.

• MIN position: Low idle speed

• MAX position: Full speed
CC13031401

Fig 3-21
4 4 4
-1 1-2 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

3-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11 lamp switch
3.3.4 Work
3 3 -11 3 -11
02 02 02
b2
saWork lamp switch is used to turn on or turn b2 b2
me m esa off me
sa
the work lamp(s).

CC13040203

-24 4 4
-11 -1 1-23-22
Fig
-11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Work lamp locations

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-19

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 on the boom
Two work lamps
3 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

CZ335-1103040

Fig 3-23
1 - 24 -24 -24
2 3- 1 3 -11 3 -11
0
2 lamp on the right platform. 02 02
One work
sab sab2 sab2
m e me me

CZ335-1103041

-24 -24 -24

-11 1 -11
Fig 13-24
3 3- 3
202 202 b2
02
e sab sab sa
m
3.3.5 Head lamp switch me me
Head lamp switch is used to switch on or
switch off the lamps on top of the cab.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
CC13040204

sab2 sab2 sab2

me me Fig 3-25 me

3-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11 on top of the operator cab
Head lamps
3 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

CZ335-1103047

Fig 3-26
1 - 24 -24 -2 4
3- 1 3 -11 3 -11
202
b Windshield wiper switch b2
02
b2
02
e sa3.3.6 sa sa
m me me

When it is raining or when the front window is

1 -24press the switch to activate the 11-24 -2 4
-11
dirty, you1can
- -
023 wiper.
windshield 023 023
sa b2 sa b2 sa b2
me me me

CC13040205

Fig 3-27

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-21

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
b2 b2 b2
Operating range
sa sa sa
me me me

CZ335-1103044

Fig 3-28
1 - 24 -24 -24
3- 1 3 -11 3-11
202 b2
02
b2
02
sabWasher switch
3.3.7 sa sa
me me me

Press this switch to spray cleaning detergent

onto the windshield.

It returns to its original position automatically

-24 spray of detergent stops.
once released,1and -24 -24
-11 -11
CC13040206

3-1 23 3
b 202 b 2 0Fig 3-29
b2
02
sa sa sa
me me me
3.3.8 Horn switch

The horn switch is located on top of the right

joystick. Press the button to sound the horn.

With the button depressed, the horn keeps

hooting.

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 b2
sa CC13040209
me me me
Fig 3-30

3-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -2 4 -2 4
-11lamp switch
3.3.9 Cab
3 3 -11 3 -11
02 02 02
b2 b2
saThe cab lamp is installed inside the cab.esMove
a sa b2
me m
the toggle-switch up and down to turn on and me
off the cab lamp.

Position [a] - ON
a
Position [b] - OFF

NOTE: The cab lamp can be turned on when b

the start switch is in the OFF position.

24 24 -2 4
CC13041501-1

1 - 1 -
3- 1 3 1
- Fig 3 -11
202 202 02
3-31

sa b sa b sa b2
me me me
3.3.10 Cigarette lighter

A cigarette lighter is installed in the cab for op-

erators who smoke.

To light a cigarette, push the lighter inward

first. Take it out of the socket when it springs
back after a few seconds and light a cigarette.
24V
When the lighter removed, its socket can
-24 (24V×10A) power source.
serve as a 240W -2 4 -2 4
3-11 3 -11 23 -11
202 The cigarette lighter is 24V. Do bnot
NOTE:
b 202 b 2 0CC13041502
m esause it to power 12V devices. esa m me
sa
Fig 3-32

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 3-23

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 switch (If equipped)
3.3.11 Preheat
3 3 -11 3 -11
02 02 02
b2 b2 b2
esa switch is designed
Preheat
m esa
on machines
m me
sa
equipped with MITSUBISHI 6D34-TL and
SANY D06S2 engines.

This switch is used in combination with the en-

gine start switch.

• Press the preheat switch and turn the start

switch to the HEAT position to start pre-
heating process.
CC13040208
• Preheating continues when the start key is
4 4 4
- 1-2 position.
hold at the HEAT
1 1-2
Fig 3-33
-1 -11
-2
• 023the start key, and it will return to
Release
202
3 02 3
sa
the b2 sab
OFF position and engine preheating sa b2
me stops. me me
• Turn off the preheat switch.

NOTE: Time needed for preheating may vary

according to ambient temperature. Do not
heat the engine for more than 30 seconds.

Fore more information, see "Engine Preheat-

ing" on page 4-27.

4
3.3.12 Preheat-2indicator -24 -24
23-11 23 -11 3 -11
20 indicator [1] lights up when ambi- b 20 02
Preheating
a b sa sa b2
m estemperature is low and engine preheating
ent me me
is in progress. It goes out when preheating
process is over.
X

START
MA
T OFF ON
HEA

NIM

1 2
CC13040211-1

Fig 3-34
1 - 24 -24 -24
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

3-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11
3.3.13 Charging
3
indicator
3 -11 3 -11
02 02 02
b2
saThe battery charging indicator [2] lightseup b2 b2
sa when the ignition key is turned to ONesposition.
a
me
It goes
m m
out when the engine is started and the alternator is working. Check the alternator if the indicator is
on all the time.

3.4 Control Levers and Pedals

3.4.1 General

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
2

sa b2 sa b2 4
sa b2
me me me
1

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
b2 b2 b2
CC13040210-1

sa sa sa
me Fig 3-35 me me
1) Hydraulic lockout control 3) Travel control
2) Left joystick 4) Right joystick

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-25

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 lockout control
3.4.2 Hydraulic
3 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me meWARNING me
Risk of serious injury or death!
If the safety lock control lever is not at the “LOCK” position, the joystick may move, thus causing
serious accidents.
• When leaving the cab, the safety lock control lever shall be firmly located at the locking
position.
• When pulling or pushing the safety lock control lever, do not touch the left control lever.

The hydraulic lockout control is used to lock

the work equipment
- 2 4 controls, swing and travel -24 -24
1 attachment (if equipped).
systems and-1the -11 -11
2 023 2 023 02 3
sab
• eLOCKED b b2
esa sa
position : Push the lever down-
m ward to apply the m
lock. With the lock- out me
lever in the LOCKED position, the ma-
chine will not move when the joysticks are
operated.
• FREE position : When the lockout lever CC13031504

is at FREE position, the machine will move Fig 3-36

as you operate the joysticks.

When all control levers are neutralized and

the lockout lever 4
24 4
is placed in the FREE posi-
1 - 2 1 - -2
23-
1
tion, any movement of any part of your ma-
3-1 3 -11
chine is20indicative of an error on the machine. 202 02
ab case, place the lockout lever to the sab sab2
Inesthis e
m m me
LOCKED position immediately, and stop the
engine.

CC13030402

Fig 3-37

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

3-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11 control levers
3.4.3 Travel
3 3 -11 3-11
02 02 02
sab2 b2
sa WARNING sa b2
me me me
Risk of serious injury!
If the pedal is stepped down accidentally, the machine will suddenly move and cause a serious
accident.
• Please be cautious when using a pedal for traveling or steering.
• Do not put your feet on the pedal while operating.
• Do not put your feet on the pedal when you do not use the pedal.

The travel control levers and pedals are used

a
to control the movement of the undercarriage
1 - 24direction of the machine. -24 -2 4
-11 -11
N
1
and the travel
3- 3 3
2 0 2 02 a
02
a.b Forward travel: b2 b2
m esa me
sa
me
sa
b
N
Push the control lever forward.

(The pedal tilts forward) b a

a
b. Backward travel:
b

Pull the control lever backward. b

(The pedal tilts backward)

N - (Neutral Position): The machine stops.

CZ335-1103054

NOTE: When
1 - 24the idler wheel is behind the op- 1 - 243-38 -2 4
-1 the travel direction is reversed as 23-1
erator23cab,
Fig
3-11
0
2 operate the travel control levers. 20 02
s a b
you s a b sa b2
me me me
3.4.4 Joysticks

WARNING
Risk of injury!
If you knock into the boom control lever accidentally or for other reasons, you may be hit by the
boom.
• Do not extend any part of your body out of the window.
• If the window is lost or damaged, please contact the authorized agent of SANY Heavy Machi-
-24 or replace.
nery for repair -24 -2 4
-11
3 operation, be familiar with the position
• Before -11
3 and function of each control lever to prevent
3 in- -11
202 202
b jury caused by accidental movement ofsathe
b machine. 202 b
sa sa
me m e me

Operator Manul-Oct. 2019 3-27

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
11- joysticks are used to control
The left and-right
3 3 -11 3 -11
202
work equipment
b
operation.
b2
02
b2
02
sa esa sa
me me
3
m
The joysticks will return to the neutral position 1
once released and work equipment move- 2
ment stops. Combined machine operation can 4
be performed when the joysticks are moved
together or when a joystick is moved
diagonally.

CC13031505

Fig 3-39
1 - 24 -24 -24
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me
Table 3–3 me me
1

3 4

CZ335-1103056

24
Fig 3-404 4
1 - -2 -2
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

3-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-2 4 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me
8
5

6
7

Table 3–4

NOTE:
CC13031506
• When the travel controls and the joysticks
Fig 3-41
-24
are neutralized, engine speed drops to a -24 -2 4
-11
23 level even if the fuel control dial is -11 -11
2
moderate
0 2 023 02 3
sabset at a higher speed. Engine speedesrises
ab sab2
e
m to previous level set by the fuel control
m dial me
when any of the control levers is moved. 5

• If all the control levers are placed in neutral 7 8

position, the engine speed will decrease by
about 100 rpm. After about 4 seconds, the 6
engine will fall to the speed (about 1,400
rpm) set by auto-deceleration.
CZ335-1103058

24
Fig 4
3-42 4
1 - -2 -2
3- 1 3-11 3 -11
b 202 b2
02
b2
02
e sa3.5 sa sa
m me
Cab Windows and Cab Door me
3.5.1 Ceiling window

WARNING
Risk of serious injury!
If the safety lock control lever is in the unlocking position, accidental touching of the travel lever
or pedal can cause serious accident.
• When leaving the driver’s seat, the safety lock control lever shall be firmly located at the locking
position.
-2 4 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 3-29

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

Open
3 -11 3 -11 3-11
02 02 02
b2 b2 b2
m esa
1. Secure
esa
the hydraulic lockout control to the
m me
sa
locked position.

CC13031403

Fig 3-43

1 - 24 1 - 24 -24
2. Push upward
2 3-1 the locks [B] at both sides of 023-1 3-11
0
2 Hold the grip [A] and push upward the b 2 02
s ab
grip [A].
sa sa b2
m e
ceiling window. me
B B
me

Close

1. Hold grip [A] and pull downward the ceiling

window. The locks [B] will be engaged
CZ335-1103060
automatically.
Fig 3-44
- 2 4 - 24 -24
2. If the locks11are not engaged properly, open 1
2 -
3window 2 3-1 3-11
2 0 2 0 02
b2
the ceiling and try again.
e sab e sab sa
m m me
3.5.2 Front window

WARNING
Risk of serious injury!
If the safety lock control lever is in the unlocking position, accidental touching of the travel lever
or control pedal can cause serious accident.
• Turn the safety lock control lever to the locking position when the front windshield, bottom win-
dow or door are opened or closed.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

Raising the front window

3-30 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11 machine on a level ground, lower
1. Park your
23 23 -11 3 -11
0 0 02
sa b 2work equipment to the ground, and stop
the b2 sa sa b2
me the engine. me me
2. Secure the hydraulic lockout control to the
locked position.

CC13031403

Fig 3-45

1 - 24 1 - 24 -2 4
3. Check
2 3-1that the wiper blade is stored in the023-1 3 -11
0
2 bracket. 2 02
sab
right
sab sa b2
m e m e me

CZ335-1103062

Fig 3-46
1 - 24 -24 -2 4
3- 1 3-11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 3-31

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24
- right hand grips [A] and pull 24 -24
4.Hold the left
3 - 11and 3 - 11- 3-11
the two20 2 [B] to release the locks on top 202 02
b2
levers
b
sa front window. b
ofethe
m m esa me
sa

A A

CZ335-1103063

Fig 3-47
1 - 24 -2 4 -24
3- 1 3 -11 3-11
b 202 b2
02
b2
02
sa sa sa
me me me

B
A

CZ335-1103064

24
Fig 3-484 4
1 - -2 -2
3- 1 3 -11 3-11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -2 4 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

3-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

24 24 -2 4
11-lower hand hold [C] with your left 3-11-
5. Hold -the
3 3 -11
hand
b 202and the upper hand hold [D] with your
b 202 b2
02
sa esa sa
me right hand, and push the window mupward. me
Continue to push the window toward the latch
D
[E] in the rear of the cab till it is locked
securely.

CZ335-1103065

Fig 3-49
1 - 24 -24 -2 4
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

CZ335-1103067

24
Fig 4
3-50 4
1 - -2 -2
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

CZ335-1103066

-2 4 Fig 4
3-51
-2 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-33

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24
1- [B], which shall be secured -24 -24
6. Check the-1lever
3 3 -11 3 -11
202
in the LOCKED
b
position.
b2
02
b2
02
sa esa sa
me
• Check the arrow on the catch [F], m
which me
F
shall be aligned with the arrow on lever [B].
The lock is engaged.
• If the arrow on the catch [F] is not aligned
with the arrow on lever [B], the lock is not B

engaged. Repeat step 5 to engage the lock.

CZ335-1103068

Fig 3-52

-24 -24 -24

-11
3 front window
Lowering the 3 -11 3 -11
02 02 02
b2 b2 b2
esa closing the front windshield, slowlymlower
• mWhen esa it down and be careful not to get stuck.
me
sa

1. Park your machine on a level ground, lower the work equipment to the ground, and stop the
engine.

2. Secure the hydraulic lockout control to the

LOCKED position.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me CC13031403

Fig 3-53

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

3-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

24
- and right hand grips [A] and pull 11- 24 -2 4
-
3.Hold the 11left - -11
02 [B] downward to release the lock. 2023
3
the2lever 02 3
sab sa b sa b2
me me me

CZ335-1103069

Fig 3-54
1 - 24 -2 4 -2 4
3-1 -11 -11
2 0 2 2 023 02 3
4. Hold
b
sahand
the lower hand hold [C] with your left
b
saright sa b2
m e and upper hand hold [D] with your
m e me
hand, push the window forward and lower the
window slowly. C

CZ335-1103070

-24 -24 -2 4
3-11 3- 1 3-55
1Fig 3 -11
b 202 b 202 b2
02
sa sa sa
me me me

CZ135B-1103009

-24 -24 -2 4
3-11 3- 1 3-56
1Fig 3 -11
b 202 b 202 b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 3-35

 System Functions SY195~265C9 Crawler Hydraulic Excavator

1- 24 24 -2 4
5. When the-1bottom
3
of the windshield meets
3 - 11- 3-11
the top2of02bottom window, push the top of the 202 02
b sab
sa window to engage both the left and right sab2
e
front
m m e G
me
latches [G] of the locks.

CZ335-1103072

Fig 3-57
1 - 24 -24 -2 4
1
3- 3 -11 3-11
2 0the lever [B], which shall be secured 202
2 02
6.Check
sabLOCKED position. sab sab2
in ethe e
m m me
• Check the arrow on the catch [F], which F
shall be aligned with the arrow on lever [B].
The lock is engaged.
• If the arrow on the catch [F] is not aligned
B
with the arrow on lever [B], the lock is not
engaged. Repeat step 5 to engage the lock.
CZ335-1103068

Fig 3-58
1 - 24 -24 -2 4
2 3- 1 3 -11 3-11
0
2 bottom front window 02 02
sab
Removing
sa b2 sab2
m e me me
1. Raise the front window.

2.Hold the hand grips and pull to remove the

bottom glass of the front window.

-2 4 -24 4
-11 -11 - 1 1-2
02 3 023 023
CZ335-1103077

sa b2 sa
2
b Fig b 2
esa
3-59
me me m

3-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

1 - 24 1 - 24 -24
3-1 of the bottom glass may be diffi -023-1
• Removal
2 3 -11
0
2 if sand or dust if built up at the bottom. 2 02
sabThe sand or dust may be brought into
cult
sabthe sa b2
m e m e me
cab along with the glass when storing the
glass. To avoid this, the area [A] shall be
cleaned before removing the bottom glass.
A

CZ335-1103078

Fig 3-60
1 - 24 -24 -24
3- 1 3 -11 3 -11
202
b Cab door window b2
02
b2
02
e sa3.5.3 sa sa
m me me
1. Release the lock catch before opening the
cab door window.

2. Slide the window glass back and forth to

open and close the window.

3. Make sure the lock catch is engaged after

closing the window.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
CZ335-1103079

sab2 sa b2 sa b2
me me me
Fig 3-61

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-37

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
3.6 Cup Holder
-11
-2
-11
-2
0 2 3-1 23 023
2
A cupb holder is designed and installed below b 20 b2
a
esmachine sa sa
m
the monitor. me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Fig 3-62

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

3-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-24
3.7 Ash1Tray -24 -24
2 3-1 23-11 3 -11
0
2 tray 0 02
• This
sab b2
is located above the cigarette
sa sa b2
me lighter. me me
• Make sure that the cigarette has been extin-
guished before closing the ash tray cover.

-2 4 -24 -24
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Fig 3-63

3.8 Manual Pocket

-2 4 -24 -24
• The -11
3pocket is on the back of the operator023 -11 3 -11
202
bseat. 2 b b2
02
sa sa sa
me • me
The operation manual of the machine can me
be stored in this pocket for reference when
necessary.

CZ335-1103090

-2 4 Fig 4
-2
3-64
-24
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-39

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
3.9 Drink Box
-11
-2
-11
-2
0 2 3-1 023 02 3
• The 2 2 b2
e s ab box is located to the rear right of opera-
e s ab sa
m tor seat. It is used to keep your drink warm m me
in winter and cool in summer.
• Cool or warm air is blown into the box as
per the setting of air conditioner.

0-13005

-24 -24 -24

-11 1 -11
Fig 13-65
3 3- 3
b 202 b 202 b2
02
esa Alternate exit
3.10
m me
sa
me
sa

If the cab door fails to open in an emergency,

you can break the rear window with the es-
cape hammer and take it as an alternate exit.

Note:

Use the escape hammer to break the rear

window ONLY in an emergency.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
b2 b2 b2
CZ215-1103029

sa sa sa
me me Fig 3-66 me

3.11 Fire Extinguisher

NOTE：
• Be sure to prepare a fire extinguisher and read the label, and be familiar with the operation
method in case of emergency.
• Regularly check the fire extinguisher and ensure that it is in the warranty period.
• If the fire extinguisher has expired, please contact the authorized agent of SANY Heavy Machi-
24
nery for replace.
- -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

3-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 24 -2 4
1. A fire- 11extinguisher is installed at the rear -11- -11
3 3 3
202operator cab.
of the
b b 202 b2
02
sa sa sa
me me me

CZ215-1103044

Fig 3-67
1 - 24 -24 -2 4
3- 1 -11 -11
2 0 2 2 023 02 3
3.12
sab
Electronic Control Module
sab sa b2
m e m e me
This machine is equipped with an Electronic
Control Module (ECM).

Note:

Be careful not to get the ECM contaminated

by water, mud or juice, which can cause
failure.

Do not disassemble the ECM in case of any

4 your Sany dealer for repair.
failure. Contact
-2 -24 - 24
3-11 3 -11 3-1
1
CB13041001-1

02 02 0 2
sab2 sa b2 Fig 3-68 sa b2
me me me
3.13 Fusible Link
If the start motor fails to start when the start
switch is turned to the ON position, there may
be a broken circuit in the fusible links. Open
the fuse box behind the operator seat and
check the fusible links.

NOTE:
1 - 24 1 - 24 -2 4
• Fuses
2 3-1 protect electrical equipment and023-1 3 -11
2 0 2 02
sa•bThe fuse should be replaced if it is eroded,
electrical wires from burning.
sab sa b2
m e m e me
CC13032901

produces white powder or becomes loose Fig 3-69

in the fuse panel.
Operator Manul-Oct. 2019 3-41
 System Functions SY195~265C9 Crawler Hydraulic Excavator

4 4 4
• 1-2 fuse with one of the same
Replace a blown
-1 -11
-2
-11
-2
023
capacity. 02 3 02 3
b2
sa the start switch to the b2 b2
• Turn
mewhen replacing a fusible link. esa
OFF position
m me
sa

3.14 Air Conditioning System

3.14.1 Control panel

1 2 3 4 5

-2 4 -2 4 -24
3-11 3-11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

6 7 8
CZ205-1203020G

Fig 3-70

1) OFF switch 5) AUTO switch

2) Fan control switch 6) Air circulation mode switch

1 - 24 2 4
1-panel -24
-11
3) TEMP switch 7) LCD
2 -1
3switch 2 -1
3A/C 3
2 0 2 0 02
b2
4) MODE 8) switch
e sab sa b sa
m me me
1. OFF switch

This switch is used to stop the fan and the

airconditioner.

When the OFF switch is pressed, the temper-

ature and air flow displayed on the LCD panel
disappear, and the indicators above the AUTO
switch and the A/C switch go out, and the op-
OFF
eration stops.
-2 4 -2 4 -24
-11 -11 -11
CZ335-1103094

02 3 23
0Fig 02 3
sa b2 sa b 2 3-71
sa b2
me me me

3-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

2. Fan control switch

This switch is used to regulate the volume of

air flow, which can be set to any of six levels.

The amount of air flow is displayed on the

LCD panel.

• Press to4 increase the air flow. 4 4

• Press-11-2to decrease the air flow. -11
-2
-11
-2
3 3 023
202 air flow changes automatically
•bThe 202
in the
b 2
b CZ335-1103095
sa sa sa
me automatic control mode. me me
Fig 3-72
LCD panel and air flow volume

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
b2 b2 b2
Table 3–5
sa sa sa
me 3. TEMP switch me me
This switch is used to set the temperature in-
side the operator cab.

The temperature can be set between 18° C

(64.4°F) and 32°C (89.6°F).

• Press to increase temperature.

• Press to decrease temperature.
• The temperature is generally set at 25° C
(77°F).11-
24 -24 -2 4
-11 -11
CZ335-1103096

3- 3 3
202
b display and function b2
02 Fig 3-73
b2
02
saLCD
sa sa
me me me

Operator Manul-Oct. 2019 3-43

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -2 4 -24
- 1 1 -11 -11
023 3 3
LCD displa y Set Temperature
2 02 02
b (°C) b2 b2
esa sa sa
18.0 Maximum cooling
m me
Adjust temperature inside opera- me
18.5~31.5 (°C)
tor cab to selected temperature
32.0 (°C) Maximum heating

Table 3–6

4. MODE switch

This switch is used to select air outlet mode.

• When this switch is pressed, the LCD panel

- 2 4
will display the selected air outlet mode and
- 24 -24
1 1 -11
3-1 out from the selected outlet(s).
air will blow 3-1 3
0 2
2 is regulated automatically in auto- b 2
• Airaboutlet 0 2 MODE b2
02
e s sa sa
m matic control mode. me me

CZ335-1103225

Fig 3-74

Air outlet mode

Air Outlet
LCD Displa y Air Outlet Mode Remark
A B C D

-24 Front ○ 1-24 Disabled in auto mode

-24
3 -11 3-1 3 -11
02 Front-Rear ○ ○ 0 2 02
sa b2 2
sab ○ sa b2
me
Front-Rear-Bottom ○
m e ○ me
Bottom ○
Defrost-Bottom ○ ○ Disabled in auto mode

Defrost ○ Disabled in auto mode

Table 3-7

NOTE: Air comes out of the outlet identified with ○.

-24 -2 4 -24
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

3-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Air outlet location

[A]: Rear air outlets.

They are located generally behind the opera- A

tor seat.

-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

0-13010-2

Fig 3-75

[B]: Front air outlet

[C]: Defrosting air outlet

-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me B
me
C

0-13011-3

Fig 3-76

-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-45

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11outlet
[D]: Bottom air
3 3 -11 3-11
b 202 b2
02
b2
02
sa
NOTE: sa sa
me me me
• The number and design of the air outlet (s)
may vary depending on machine models.
• The grill of the front, rear and defrosting out-
D
let is adjustable; whereas, the bottom air
outlet is not adjustable.

CZ335-1103100

Fig 3-77
1 - 24 -24 -24
3- 1 3 -11 3-11
b 202 b2
02
b2
02
sa sa sa
me me me
5. AUTO switch

This switch is used to set air flow, outlets and

fresh air or circulation automatically according
to the preset temperature.

• Press the AUTO switch and the indicator

above it will light up. AUTO
• Press the AUTO switch and press the
- 24 -24 -24
-11 to set a suitable temperature,
TEMP switch
23 3 -11 3-11
2 0the 02 02
and
sa b air conditioner will run
sa b2 b2
CZ335-1103101
sa
meautomatically. me Fig 3-78 me
• When manual control mode, instead of auto
mode, is selected, air flow, air outlet mode
and circulation mode will have to be set
manually with the switches. The indicator
above the AUTO switch goes out.

NOTE:

Under automatic control mode, the air flow

may remain at HIGH 4 if the temperature is set 4 4
- 2 -2 -2
2 3 -11 or 32 °C (89.6°F). This is not
at 18 °C (64.4°F)
3 -11 3-11
a fault. 20 02 02
sa b sa b2 sab2
me
6. Air circulation mode switch me me

3-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

24 24 -2 4
-
This switch
3 11-is used to switch between fresh air 3-11- 3-11
202and air recirculation mode.
intake
b b202 b2
02
sa sa sa
me • me
After the switch is pressed, the indicator me
above the switch lights up to indicate that
fresh air is being taken in.
• Fresh air intake and recirculation modes
toggle automatically in automatic control.
CZ335-1103102

Fig 3-79

24
Mode
- Air recirculation
-2 4 Fresh air intake
-2 4
-11 -11 -11
023Function 3 air recircu- 3
Fresh air inlet is closed2and
2 2 0 02
Take fresh air into the2cab.
sab lates inside the cab.
sa b b
me me Take in clean m
esa
air
Quick heating/Quick cooling
Application
When external air is not clean Defrosting

Table 3-8

7. LCD display

LCD display shows preset temperature [a], air

flow [b] and air outlet mode [c] during c
operation.

• 4 switch is pressed, the LCD

When the-2OFF -2 4 -2 4
-11
23 goes off and the A/C operation 3 -11 3-11
20
display
02 02
b2 b2
a

sabstops. sa sa
me me b me

CZ335-1103103

Fig 3-80

8. A/C switch

-2 4 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 3-47

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24
- to activate and deactivate 24 -24
This switch -is11used
3 3 - 11- 3 -11
202
air conditioner
b
operation (heating, defrosting 202
b b2
02
esacooling).
and
m esa m me
sa
• When the fan is working (LCD displays [b]),
press the A/C switch to activate the air con- A/C
ditioner. The indicator above it will light up.
Press this switch again to deactivate the air
conditioner. The indicator goes out.
CZ335-1103104
• The air conditioner is disabled when the fan
is switched off (air flow symbol on the LCD Fig 3-81
disappears).
-2 4 -24 -24
23 -11 3 -11 3 -11
3.14.2 Operation
0 method
02 02
b2 b2 b2
m esa
Automatic control me
sa
me
sa

1. Press the AUTO

switch.
c
• When the AUTO
switch is pressed, the LCD
panel displays the temperature [a] and air
flow [b]. The indicators above the AUTO
switch
and the A/C
switch [8] will light up. a

2. Use the TEMP

switch to set a desired b

temperature.
1 - 24 1 - 24 -24
2 3-1
• Under automatic control mode, the air con-
2 3-1 3 -11
CZ335-1103103

0 0
2 adjusts air flow volume, air outlet b 2 Fig 3-82 02
sab
ditioner
sa sab2
e
m mode and air circulation mode automati- me me
cally according to the preset temperature.

NOTE:

When air outlet is in Front-Rear-Bottom mode

[d] or Bottom mode [e], and engine coolant
d e
temperature is low, the air flow will be re-
stricted to prevent cool air from blowing out.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me meCZ335-1103107
Fig 3-83

3-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -24 -2 4
-11 operation
Stop AUTO -11 -11
2 023 2 023 02 3
b sab b2
esa• Press the switch to stop automatic operation.
e me
sa
OFF

m m
Manual control
c
1. Press the switch to adjust air flow. Check
the temperature [a] and air fl ow [b] displayed
on the LCD display.

2.Press the A/C

switch. a

3.Press the switch to set the internal temper-

TEMP

b
ature of the operator cab.
4 4 4
4. Press the
- 1 1-2 switch to select an air outlet -11-2
MODE

-11
-2
CZ335-1103103

mode.
2 023The selected mode is displayed at [c]2 023 Fig 3-84 02 3
b b b2
m esaon the LCD panel. esa m me
sa
5.Press the or switch to select the recircu-
lation or fresh air intake mode.

Stop manual operation

Press the OFF

switch to stop the manual operation.

Bi-Level mode

In order to direct cooling air to your face and

warm air to your feet, observe the following
1 - 24 -24 -2 4
1
procedures:
2 3- 3-11 3 -11
b
0
2Press b 202 b2
02
sa
1. the switch to adjust the air
sa
flow.
sa
me Check the temperature and air flow displayed
me me
on the LCD display.

2. Press the switch and select the Front-

MODE

Rear-Bottom outlet mode.

CZ335-1103226

3.Press the A/C

switch.
Fig 3-85
4.Press the switch, the switch and the TEMP

or
switch to set these features as desired.

-2 4 -24 -2 4
3 -11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me
Defrosting operation

Operator Manul-Oct. 2019 3-49

 System Functions SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
1. Press the
2 3-1 switch to set air flow volume. 023-1 3 -11
Check 2 0 02
s a b the temperature [a] and air flow [b] dis-
s a b2 c
sa b2
m e
played on the LCD panel. m e me

CZ335-1103103

Fig 3-86

1 - 24 1 - 24 -24
2. Press the
2 3-1 switch and select the Defrost 023-1
MODE

3 -11
0
2 or Defrost-Bottom mode [g]. 2 02
modeb[f]
sa sab sa b2
m e e mge
switch and select freshm air
f
3. Press the
intake.

4. Press the switch and set the temperature

TEMP

on the LCD panel to maximum (32°C).

CZ335-1103109

Fig 3-87

-2 4 -2 4 -24
-11 -11 -11
023conditioner operation precautions
3.14.3 Air 023 02 3
b2 b2 b2
m esa m esa m esa
• When running the air conditioning system, always start with the engine running at a low speed.
Avoid starting the air conditioner when the engine is running at a high speed, or possible dam-
age to the air conditioner may result .
• If water should get on control panel or sunlight sensor, an unexpected failure may result. Al-
ways keep these components clear and free from water. In addition, keep these components
away from naked flame.
• For the auto function of the air conditioner to work properly, always keep the sunlight sensor
clean and free from debris, or it will influence the function of sunlight sensor.

Ventilation
1 - 24 1 - 24 1 - 24
1 conditioner has been operating for 3hours,
• When the3-air -1 the "fresh air/recirculation mode"2shall
3-1
2 0 2
be bswitched 2 0 2 2 0
ab ab
to "fresh air mode" every hour for ventilation.
e s a e s e s
• If you smoke when air conditioner is running,
m m the smoke may hurt your eyes. Inmthis case, the
"fresh air/recirculation mode" shall be switched to "fresh air mode" in order to eliminate the
smoke through continuous cooling.

3-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-24control
Temperature -2 4 -2 4
3-11 3 -11 3 -11
202 the compressor is working, set the
•bWhen 02 02
b 2temperature (5 or 6° C (9 or 10.8° F) above
b 2 outdoor
sa sa sa
me mecool after entering the cab. This temperature
temperature) that just makes you feel me difference is
considered as the most healthy temperature. Therefore, the temperature shall be adjusted
properly.

Inspection and maintenance of air conditioned machine

• When checking and maintaining the air conditioned machine, follow the instructions in the Main-
tenance section.
• When the air conditioner has not been used for a long time, it is necessary to often run the en-
gine at low speed and conduct cooling, dehumidifying and heating operations for several mi-

-24 to prevent loss of oil film on each component.

nutes in order -24 -2 4
• -11 -11
The23air conditioner will not work if the internal23temperature of cab is low. You can circulate
23 fresh -11
b 20into the cab so as to increase the temperature.
b 20 b 20to make it
s a air
s a a
Switch on the air conditioner again
s
me work. me me

3.15 Radio
3.15.1 Control panel

6 5 4 3 2 1

-2 4 -2 4 -2 4
3-11 PRESET STATION
3 -11 3 -11
202 202 AS/PS 02
SANY

sab sa b AM/FM TIME SEL

sab2
me me TIME ADJ
me
ST TUNING VOL
AM

FM

7 8 9 10
CZ335-1103111

Fig 3-88

1) Power switch 6) Preset buttons

1 - 24 1 - 24 -2 4
2) Sound
2 3-1 effect selector (SEL) 23-
1 LCD display
7)
3 -11
2 0 0 02
sab3) TIME button sa b2 8) Tuning buttons
sab2
me 4) FM/AM selector me 9) Time adjustment buttons me
5) AS/PS button 10) Volume control

Operator Manul-Oct. 2019 3-51

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-24
Power switch [1] -2 4 -2 4
23 -11 23-11 23 -11
0 0 0
• b 2 to turn on the radio. The frequencybis2 shown on the LCD display [7]. Press this
Press
sa sa b 2 switch
sa
meagain to turn off the radio. me me
SEL (sound effect selector) [2]

• Press the button to select a sound effect from VOL (volume), BAS (bass), TRE (treble) and
BAL (balance). Sound effect is displayed on the LCD panel.
• The LCD returns to frequency display when no operation is done within 5 seconds.

TIME button [3]

• When the radio 4is on, the LCD displays system time once4the
2 2 button is pressed. The LCD re- 4
- 1 1 -
turns to frequency display after 5 seconds. - 1 1 -
- 1 1-2
2 023 2 023 2 023
sab the button pressed for more thanesa5bseconds to display the region code. (ASA
• Keep
e e saband EU)
m m m
FM/AM selector [4]

Press the button to switch between FM and AM.

AS/PS button [5]

The button is used for automatic scanning of saved radio stations and automatic searching of
radio stations.

• Automatic scanning:
24
- and press the 24 24
Turn on the
3 - 11radio - 11- starts automatic scanning of the previ-
button. The radio
3 3 - 11-
02 radio stations. Each of the preset 2stations
ously2saved 02 202num-
is tuned in for 10 seconds, with the
b
sa of the radio station displayed on the LCD. b b
m eber m esa mesa
To tune in one of the save stations, press the button.

• Automatic searching of radio stations:

Turn on the radio and press the button for 2 seconds. The radio starts an automatic search-
ing of radio stations within the present wave band. The fi rst 6 radio stations with good reception
are saved in the radio memory.

Preset stations [6]

• Press any of the4 6 preset station buttons to tune in one of4the preset station
2 2 24
1 - 1 - 1 -
• This function
0 2 3-1 is available only when there are saved
0 2
1 stations in the radio memory.
3-radio 0 2 3-1
2 2 2
LCD
e sabdisplay [7] e sab e sab
m m m
Wave band, radio frequency, preset numbers and time are displayed on the LCD display.

3-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-24 [8]
TUNING buttons -24 -24
23-11 23 -11 3 -11
20 20 frequency on the LCD display. 02
Press
sab and to decrease and increase radio
sab sa b2
me TIME ADJ (time adjustment) buttons me me

Radio time is reset using the time adjustment buttons: , and .

: Hour adjustment

: Minute adjustment

: Set to zero.

VOL (volume control)

4 4 4
- 1-2 [10] are used to control radio volume.
• VOL buttons
1 - 1 1-2 - 1 1-2
3 3 023
202
•bPress to raise radio volume up to 40. 202 2
e sa• Press to lower radio volume up to e0.sab e sab
m m m
• The LCD returns to frequency display when no operation is done within 5 seconds.

3.15.2 Operation

Presetting radio station

1. Press to turn on the radio. Radio fre-

quency is displayed on the LCD [7].
6 2 1
2. Press or to locate the desired fre-
4 4 4
1-2 are two tuning ways: manual
quency. There
-11
-2
-11
-2
PRESET STATION SANY

- 1
23 3 3
AS/PS AM/FM TIME SEL

and automatic.
0 02 02
b2 b2 b2
TUNING TIME ADJ VOL
ST
AM

sa s a sa
me 3. When desired frequency is shown eon
me
FM

m the
display [7], depress one of the preset buttons 7 8
for at least 1.5 seconds. The voice will disap-
CZ335-1103112
pear. But the voice will come back when the
presetting operation (storing to the memory) is
Fig 3-89
completed. The preset button number and the
frequency will be dis- played, indicating the
completion of presetting operation. After pre-
setting the stations, press one of the preset
buttons (6) for at least 1.5 seconds in order to
-24 station.
tune in the preset -24 -24
23-11 3 -11 3 -11
b 2
NOTE:
0 The b 202
button can be used to preset b2
02
esa
m the stations automatically. me
sa
me
sa

Operator Manul-Oct. 2019 3-53

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 station
Searching radio -11 -11
2 023 202
3 023
sab
1. Press to turn on the radio. sa
Radio fre- b sab2
m e me me
quency is displayed the LCD [7].

2. Press or to locate the desired fre-

quency. There are two tuning ways: manual
and automatic.

Manual tuning

Press the tuning buttons [8] till the frequency

appears on the display [7].

4 frequency
: Decrease radio
-2 -24 -24
-11 -11 -11
023 radio frequency
: Increase 023 023
b2 b2 b2
m esa the frequency reaches its maximum
When
sa
meor me
sa
minimum limit, it will cycle in the order of max-
min or min -max.

Automatic tuning

Depress one of the tuning buttons [8] will acti-

vate automatic scanning of radio stations.
When any station is found, the tuning stops.
To scan next station, depress one of the tun-
ing buttons [8] again.
1 - 24 -24 -24
: Decrease
2 3-1radio frequency 3 -11 3 -11
2 0 02 02
ab sa b2 sab2
m e:sIncrease radio frequency
me me
If this button is pressed during automatic tun-
ing, automatic tuning will be cancelled. The
setting returns to the previous frequency be-
fore the button is pressed.

Sound effect adjustment

• BAS: Press the button and select BAS.

Within 5 seconds, press or to adjust
BAS value between
1 - 24 +7 and -7. 1 - 24 -24
• TRE: Press
2 3-1 the button and select TRE. 023-1 3 -11
2 0 2 02
sab 5 seconds, press or to adjust
Within sab sab2
e
m TRE value between +7 and -7. m e me

3-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-24
11 the -24 -24
• BAL: -Press
23
button and select BAL.
23 -11 3 -11
20 5 seconds, press 20 02
sab Within or
s
to adjust
ab sa b2
me meBAL.0
BAL value between L9 and R9. me
means that the left and right sound track
are balanced.

NOTE:

Sound effect mode returns to show previous

setting if no operation is done within 5
seconds.

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-55

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
11-
Radio time -adjustment
3 3-11 3-11
02 02 02
b2
sa the sa b2 sa b2
me me me
1. Press button [3] to display radio
time on the LCD. The display will return to ra- 3
dio frequency after 5 seconds.
PRESET STATION SANY

2. When radio time is displayed on the LCD, 1 2 3 4 5 6 AS/PS AM/FM TIME SEL

TIME ADJ

press or to select Hour or Minute. VOL

TUNING
ST
AM

FM
H M ADJ - +

: Hour adjustment
9

(Hour goes up by 1 with each press)

CZ335-1103113
: Minute adjustment

1 - 24 Fig 3-90
1 - 24 -24
(Minute goes-1up by 1 with each press)
2 3 2 3-1 3-11
2 0 2 0 02
Keepsab or sab
pressed, Hour or Minute will sa b2
m e m e me
keep going till the button is released.

is used for precision adjustment:

• Press when Minute reading is be- tween

00 and 05 to decrease Minute to zero.
(Hour reading does not change)
• Press when Minute reading is be- tween
55 and 59 to increase Minute to zero. (Hour
reading increases by 1)
• 4
When Minute-2reading is between 06 and -24 -24
-11 -11 -11
023
54, neither Hour nor Minute reading 02 3 02 3
sa b2
changes when is pressed. sab2 sa b2
meExample: me me
10:05→10:00
10:59→11:00
10:26→10:26

-2 4 -24 -24
3 -11 3-11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

3-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -2 4 -2 4
-11
Antenna -11 -11
2 023 202
3 02 3
Ab fully extended b b2
esa sa sa
radio antenna may collide
m with other overhead objects. To me an-
prevent me
tenna damage, retract it before moving the
machine into or out of a building.
1
1. Loosen the mounting bolt [1] and retract the
antenna to position [A]. A

2. Fasten the bolt [1] after retracting the

antenna.

Radio operation precautions CZ335-1103114

4 4 4
• 1-2
1 volume at a proper level so that
Keep3-radio 1-2
-1Fig 3-91 -11
-2
202 can 2 023 02 3
sa byou hear the outside sound b
during b2
me operation. m esa me
sa
• Water penetration may cause dysfunction
of the loud speaker and the radio. Be care-
ful not to splash water on the radio.
• Do not use benzol, diluent or other solvent
to clean the control panel and the buttons.
Soft dry cloth shall be used for cleaning. If
the device is too dirty, wipe it with alcohol-
soaked cloth.
• 24 and radio time setup will be
Preset stations
- -2 4 -2 4
-11
23 when the battery is disconnected.
cleared 3 -11 3 -11
b 20 setting need to be done once again.
b 202 b2
02
sa Radio
sa sa
me me me
3.16 Cab door catch

CAUTION
Risk of injury!
Releasing the door lock suddenly may cause injury.
• Stop the machine on the level ground before releasing the door lock.
• Do not release the door lock on the slope.
• Do not extend your body or hand out of the door before you release the door lock. Do not put
4 the door frame.
-2on
your hand -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 3-57

 System Functions SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
-
Fasten the door
3 11- to the door catch after open- 3 -11 3-11
ing it. 202 02 02
sa b b2 b2
me m it esa me
sa
1. Move the cab door toward catch [1] until
engages with the catch.

2. When closing the door, press lever [2] to

the left of the operator seat to release the 1

catch [1].
2

CZ335-1103082

Fig 3-92
1 - 24 -24 -24
3 - 1 3 -11 3-11
b 202 b2
02
b2
02
esa Lockable Caps and Covers esa
3.17
m m me
sa
3.17.1 General

The filler caps of the fuel tank, the cab door,

the engine hood and the access covers of the
machine are all lockable. Use the engine igni-
tion key to lock and unlock these places.

• Always insert the key to its shoulder [A].

• The key may break if it is turned before fully
-2 4 -24 -24
-11 -11 -11
inserted.
02 3 023 A
02 3
sab2 sa b2 sa b2
me me me CZ335-1103083
Fig 3-93

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

3-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 24 -2 4 -2 4
-11
3.17.2 Lockable
3
caps
3 -11 3 -11
02 02 02
sa b2 b2
sa CAUTION sa b2
me me me
Risk of damage to lock cap!
Foreign matters in the cap lock will make the switch inflexible or even disabled.If the key is re-
moved when rotation is not completed, the latch bolt will touch on the inner wall of the filler to
damage the lock cylinder. If the sealing ring is stained with impurities including iron chips and
stones, it will be easily damaged during tightening, causing improper sealing of the lock cap.
• After removing the key, be sure to rotate the cap [1] to cover the keyhole.
• When the lock cap is tightened, the stroke is larger. Ensure that the lock cap is rotated properly,
and then turn the key to lock the lock cap.
• It is necessary to ensure the cleanness of the sealing ring in the lock cap.
4 4 4
-2 -2 -2
3 -11 3 -11 3 -11
202
Unlocking
b2
02
b2
02
e sab esa sa
m 1. Slide off cover [1] to expose the keymslot. me
1
2
2. Insert the ignition key into the slot.

3. Turn the key clockwise to mark A on the

cap to unlock the cap [2]. B

Position [A]: Unlock A

Position [B]: Lock

CZ215-1103001

-2 4 -243-94
Fig -2 4
3 -11 3 -11 3 -11
02 02 02
b2
saLocking sab2 sa b2
me me me
1. Screw on the cover [2] tightly and insert the
ignition key into the key slot.
1
2. Turn the key to LOCK position [B], and then
remove the key.

3. Slide cover [1] onto the key slot.

B

1 - 24 1 - 24 -2 4
3- 1 3- 1 3 -11
202 202 02
CZ215-1103002

sa b sab sa b2
me me Fig 3-95 me

Operator Manul-Oct. 2019 3-59

 System Functions SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 covers
3.17.3 Lockable
3 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me
Unlocking

1. Insert the ignition key into the key slot.

A

2. Turn the key counterclockwise to unlock the

cover and open it by the handle.

Position [A]: Unlock

Position [B]: Lock

Locking B

4
-2properly
1. Shut the cover and insert the key. - 24
CZ335-1103085
-24
-11 Fig- 3-96 1 1 -11
023 key clockwise to position (B) and 2023
2. Turn2the 02 3
b b b2
esa the key.
remove
m esa m me
sa

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

3-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4 4 4
1-2
3.18 Toolbox
-11
-2
-11
-2
0 2 3-1 023 02 3
b 2 tools in this box.
Store b2 b2
mesa me
sa
me
sa

CZ205-1203022G

-24 -24 -2 4
3-11 3 - 1 3-97
1Fig 3-11
b 202 202 b2
02
e sa3.19 e sab sa
m Grease Pump Frame m me
The grease pump frame is inside the access
door at the left rear part of the machine. When
the grease pump is not in service, place it on
the frame.

-24 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2CZ335S-1103048

me me Fig 3-98 me

-24 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 3-61

System Functions SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

3-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Maintenance

-24 -24 -24

4 Maintenance.......................................................................................................................4-1
1 1 1
0 2 3-1
4.1 Maintenance
0 2 3-1 0 2 3-1
Information .....................................................................................................4-5
b 2Oil, fuel and coolant ..............................................................................................................4-7
sa4.2 sab
2
sab
2
m e m e m e
4.2.1 Oil ..................................................................................................................................4-7
4.2.2 Fuel ...............................................................................................................................4-8
4.2.3 Coolant .........................................................................................................................4-8
4.2.4 Grease ..........................................................................................................................4-9
4.2.5 Oil and fuel storage.....................................................................................................4-9
4.2.5.1 General .................................................................................................................4-9
4.2.5.2 Filter element..................................................................................................... 4-10
4.2.6 Electrical system ...................................................................................................... 4-10
4.3 Wear Parts .......................................................................................................................... 4-10
4.4 Recommended
1 - 24 - 24
Fuel, Coolant and Lubricant1................................................................. -
4-12
1 24
2 3-1 General ......................................................................................................................
4.4.1
0 0 2 3-1 0 2 3-1 4-12
2 2 2
e sab 4.4.2 Table of recommended fuel,esoil ab and coolant.........................................................
e sab 4-13
m m m
4.4.3 Table of capacities ................................................................................................... 4-15
4.5 Tightening Torque Table.................................................................................................... 4-15
4.5.1 General ...................................................................................................................... 4-15
4.6 Safety Critical Parts ........................................................................................................... 4-18
4.7 Maintenance Schedule...................................................................................................... 4-19
4.8 Maintenance Procedures.................................................................................................. 4-22
4.8.1 Lockout and tag-out measures............................................................................... 4-22
4.8.2 Initial 50 hours of operation .................................................................................... 4-22
4.8.3 Initial 500 hours of operation .................................................................................. 4-23
1 -
4.8.3.1 24Swing drive oil - change...................................................................................
1 - 24 1 -
4-2324
2 -1
34.8.3.2 2 3-1 2 3-1 4-24
2 0 Final drive oil - change 0 0
.....................................................................................
2 2
e sab 4.8.4 When Required.........................................................................................................
e sab e sab 4-25
m m m
4.8.4.1 Track shoe bolts - inspect/tighten................................................................... 4-25
4.8.4.2 Track tension - inspect/adjust ......................................................................... 4-25

Operator Manul-Oct. 2019 4-1

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-
4.8.4.3 Bucket
1 24 - replace ................................................................................................
1 - 24 4-29 -24
2 3
4.8.4.4 -1 Bucket tips - replace .........................................................................................
2 3 -1 2 3 -11
4-30
b 20 b 20 b 20 4-32
s a 4.8.4.5 Bucket clearance - adjust s a s a
................................................................................
me 4.8.4.6 Window washer fluid level me- check/fill ............................................................
me 4-34
4.8.4.7 Refrigerant level - check .................................................................................. 4-35
4.8.4.8 Ceiling window gas spring - inspect .............................................................. 4-36
4.8.5 Inspection Prior to Startup ...................................................................................... 4-38
4.8.6 Every 100 service hours.......................................................................................... 4-38
4.8.6.1 Lubrication ......................................................................................................... 4-38
4.8.7 Every 250 service hours.......................................................................................... 4-41
4.8.7.1 Air filter element - inspect/clean/replace ...................................................... 4-41
4.8.7.2 Fan belt tension - inspect/adjust..................................................................... 4-45
- 24
4.8.7.31Compressor belt tension - inspect/adjust 1 - 4
2...................................................... 4-461-2
4
0 2 3-1 Oil return check valve - check ........................................................................
4.8.7.4 0 2 3-1 0 2 3-1
4-47
2 2 2
e sab 4.8.7.5 Pipe clamps of hydraulic system e sab - check ......................................................
e sab 4-47
m 4.8.8 Every 500 service hours..........................................................................................
m m 4-47
4.8.8.1 Geberal............................................................................................................... 4-47
4.8.8.2 Swing bearing - lubricate ................................................................................ 4-48
4.8.8.3 Engine pan oil and filter element - change/replace...................................... 4-49
4.8.8.4 Swing pinion gear grease level - inspect/fill .................................................. 4-51
4.8.8.5 Primary fuel filter element - replace ............................................................... 4-52
4.8.8.6 Secondary fuel filter element - replace .......................................................... 4-54
4.8.8.7 Radiator and oil cooler fins - inspect/clean ................................................... 4-56
4.8.8.8 Air conditioner fresh air/recirculation filter - clean ........................................ 4-58
-24 drive oil level - check/fill .......................................................................
4.8.8.911Swing 1 - 24 1 - 24
3-1 3-1
4-61
0 2 3- Final drive oil level - check/fill ......................................................................
0 2 0 2
b2 2 2
4.8.8.10 4-62
e sa4.8.9 e sab e sab 4-63
Every 1000 service hours .......................................................................................
m m m
4.8.9.1 General............................................................................................................... 4-63
4.8.9.2 Hydraulic oil suction filter element - replace ................................................. 4-63
4.8.9.3 Swing drive oil - change................................................................................... 4-65
4.8.9.4 Cab door lock and front window lock catch - inspect/tighten...................... 4-66
4.8.9.5 Cab door hinge and front window slide rail - inspect/add grease .............. 4-67
4.8.9.6 Windshield wiper arm nut - Inspect/tighten ................................................... 4-68
4.8.9.7 Engine exhaust pipe clamps - check ............................................................. 4-68
4.8.9.8 Fan belt tension - check/replace..................................................................... 4-68
4.8.9.9 Nitrogen
- 2 4 pressure in accumulator (breaker)
- 2 4 - check ................................... 4-68 -24
4.8.9.10
2 3 -11 Fan belt tension - check/replace2..................................................................
3 -11 2 3 -11
4-68
b 20
4.8.9.11 Nitrogen pressure in accumulator b 20 (breaker) - check ................................. b 20 4-68
s a s a s a
me 4.8.9.12 Swing mechanism grease me - check and add ................................................me 4-69
4.8.9.13 Hydraulic tank breather valve filter element- replace ................................ 4-69
4.8.10 Every 2000 service hours ..................................................................................... 4-70
4-2 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-
4.8.10.1
1 24 General ............................................................................................................
1 - 24 1 -
4-7024
2 -1
34.8.10.2 2 3-1
Final drive oil - change................................................................................... 2 3-1 4-70
2 0 2 0 2 0
e sab 4.8.10.3 Hydraulic oil suction filter e sab element – clean/replace ................................... e sab 4-71
m m
4.8.10.4 Nitrogen pressure in accumulator (control oil circuit) - check .................. 4-73 m
4.8.10.5 Cooling system interior - clean ..................................................................... 4-76
4.8.10.6 Alternator - inspect ......................................................................................... 4-78
4.8.10.7 Engine valve clearance - check/adjust ........................................................ 4-78
4.8.11 Every 4000 service hours ..................................................................................... 4-78
4.8.11.1 General............................................................................................................. 4-78
4.8.11.2 Water pump - inspect ..................................................................................... 4-79
4.8.11.3 Start motor - check ......................................................................................... 4-79
4.8.11.4 Hydraulic tank oil - change ............................................................................ 4-79
1 -
4.8.11.524 Accumulator - replace ....................................................................................
1 - 24 1 -
4-8024
2 -1
34.8.11.6 2 3-1rubber - check ......................................... 2 3-1 4-82
2 0 High-pressure tube clamps 0and
2 2 0
e sab 4.8.11.7 Compressor working econdition sab e sab
- inspect ..................................................... 4-82
m m m
4.8.12 Every 8000 service hours ..................................................................................... 4-82
4.8.12.1 General ............................................................................................................ 4-82
4.8.12.2 High-pressure tube clamps - replace........................................................... 4-82
4.8.13 Every 10000 service hours ................................................................................... 4-83

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-3

Maintenance SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

4-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4 4 4
1-2
4.Maintenance
-1 -11
-2
-11
-2
3 3 3
202
b Maintenance Information sa
4.1 b2
02
b2
02
sa sa
me e m me
Never conduct any inspection and maintenance work other than the scope specified in this
manual.

Service hour meter reading

Check the service hour meter reading on a daily basis and determine whether the machine re-
quires the specified maintenance .

Genuine Sany parts

4
Always use genuine
-2 4 Parts Manual.
Sany replacement parts listed in the
-2 -2 4
-11 -11 -11
023 Sany lubricants
Genuine 02 3 02 3
sa b2 sab2 sab2
me me Select oil and grease of suitable viscosity
Always use genuine Sany oil and grease. me according to
ambient temperature.

Window washer fluid

Use automotive windshield washer fluids only. Make sure it is not contaminated by foreign
substances.

Using clean lubricants

Always use clean oil and grease and keep the container clean. Keep oil and grease free of any
impurities. 24 24 24
3 - 11- 3 - 11- 3 - 11-
202 the drained oil and used filter belements
Checking
b 202 b 202
sa sa esa
me After oil change and filter element replacement,
me m
check the used oil and filter element for signs of
metal particles and foreign material. If large amount of metal particles and/or impurities are ob-
served in the used oil and filter element, take immediate action or inform your boss in time.

Fuel strainer

If a fuel strainer is equipped in the fuel tank filler opening, do not remove it when filling the tank.

Welding instruction

• Disconnect the negative (-) post of the battery one(1) minute after turning off the start switch.
2 4 4 4
• Connect1-grounding
-1 1-2than 1 meter from the welding location.1The
cable in a place where is more
-1
-2
-1
2 023 and gauges will fail if the grounding0cable
meters 23 is connected to the instrument, connectors
023 or
sa bother sa b2 sa b2
me me me
attachments.
• If any sealing part or bearing is present between the welding location and the grounding point,
change the grounding point to avoid such parts .

Operator Manul-Oct. 2019 4-5

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

• -24
Never use a1grounding -24
point in the vicinity of the work 1equipment -24
-11
pin or hydraulic cylinder.
-1
23 more than 200V continuously. 3-1 3
202 02
• Never0apply
sa b2 sab sab2
m e
Preventing me
things from falling into machine me
• When opening the access window or tank filler for inspection, make sure that the nuts, bolts or
tools are not left inside the machine. Failure to do so may result in unexpected failure or damage
to the machine, or accidents. In case that any materials fall into the machine, remove it
immediately.
• Do not carry unnecessary items in your pockets except those necessary for inspection.

Dusty work site

Observe the following items before working in a dusty place.

-24 -24 -24
23 -11 -11 -11
• When0inspecting 023park the machine in a dust-free place in02order
the machine or changing the oil, 3
b 2 dust from getting into the oil. sab 2
tosaprevent sa b2
m e me me
• Clean the air filter cartridge immediately if the filter's alarm indicates clogging.
• Clean the fins and other heat exchanger parts frequently to avoid them being clogged.
• Clean and replace the fuel filter frequently
• Clean the electrical components, especially the start motor and the alternator, to prevent dust
from building up on them.

Lubricants of different brands

Never mix lubricants of different brands and/or grades together. If you need to use the lubricant of
another brand or grade, drain the old lubricant completely and replace with the new brand.
1 - 24 1 - 24 1 - 24
0 3-1 cover
Securing access
2 0 2 3-1 0 2 3-1
2 b 2 open, use a locking lever to secure 2
e
Whensab servicing the machine with the accessesacovers e sabthe cover
m m m
to certain position. Otherwise, the cover can be swung close by wind and cause bodily injury.

Purging air from hydraulic system

When any hydraulic units have been repaired or replaced or any hydraulic lines have been re-
moved or installed, always bleed the air from the system.

Connecting hydraulic hoses

• In removal of parts with O-rings or gaskets, clean the installation surfaces and replace with new
4 to install the O-rings or gaskets.
parts. Remember
- 2 - 24 - 24
1 1 1
0 2 3-1 or bend the hydraulic hoses when assembling.
• Do not twist
0 2 3-1 Failure to do so could cause damage
0 2 3-1
to the2 hoses and considerably reduce their service
2 life. 2
e sab e sab e sab
m
After inspection and maintenance
m m

4-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

If no checks - 4 been made after inspection and maintenance,

2have - 24 -
unexpected failure may occur, 24
1 1 1 1
3-1 must be observed:
23-severe injury or damage. The following2items
causing 23-
1
b 20 b 20 b 20
esa
m • Checks when machine is runningm esa m esa
• For more information, see "Maintenance with engine running" on page 2-70.
• Whether the checked or maintained parts work normally.
• Whether oil leakage occurs when the engine speed increases and the oil is under pressure.
• Checks after the operation (when the engine has been shut down)
• Whether you have missed the items to be checked or maintained.
• Whether all the checks and maintenance have been performed correctly.
• Whether any tools and parts are left in the machine. It is very dangerous to have a foreign object
blocked in the linkage.
• 24 24 bolts have been screwed tightly. 4
-2
Whether leakage of water or oil occurs; whether all the
- -
-11 -11 -11
023 engine hood properly
Closing 02 3 02 3
sa b2 b2 b2
me esa
When the engine hood is closed afterminspection and maintenance, hold the lever
esa
m and lift the en-
gine hood slightly in order to check whether the lock is securely engaged. An unlocked hood may
be opened and cause accidents.

4.2 Oil, fuel and coolant

4.2.1 Oil

• The oils in engine and hydraulic units keep deteriorating when operating the machine under ex-
treme conditions, such as high pressure and high temperature.
- 24 - 24 - 24
• -11use recommended type of oil which shall
Always
3 -11 also be applicable under extreme ambient
3 -11 3
202
temperatures.
b2
02
b2
02
e sa•bWithin the specified oil change interval,
sa sa
m me the oil must be changed even if it is not
medirty.
• Lubricant shall be handled carefully in order to prevent impurities such as water, metal particles
and dust.
• Most troubles of the machine are caused by impurities. Pay special attention to the prevention of
any impurities when storing or filling the oil.
• Fill the amount of oil as specified. Failure to do so could result in abnormality.
• Do not mix oils of different grades or brands tog
• Contact your Sany dealer when the oil in your work equipment has been contaminated by water
or air.
• To know the4 condition of the machine, regular oil quality
4 analysis is recommended. Contact your
4
-2
11 if you need such service. 11 -2 11 -2
Sany -dealer
2 3 23- 23-
•abIn20replacement ab
20acceptable clean oil shall be filled intobthe
of engine oil filter element,
a
20 new filter
s s s
me element prior to installation. me me
• Please use the oils approved by Sany.
• Do not use the hydraulic oil that has not been approved by Sany, which can block filter cartridge.
Operator Manul-Oct. 2019 4-7
 Maintenance SY195~265C9 Crawler Hydraulic Excavator

• -24
Remove the1remaining 4
1-2 lines and cylinders when changing the1-2
oil as much as possible from the 4
-1 -1 -1
023oil. A small amount of different residual02is3acceptable.
hydraulic
202
3
sa b2 sa b2 sab
me
4.2.2 Fuel me me

• To prevent the moisture in air from condensing in the fuel tank, the tank must be fully refueled
after each workday.
• The fuel injection pump is a precise component, which may not work normally if the fuel contains
water or other foreign substances.
• The sediment and water in the fuel tank must be drained before starting the engine or after 10
minutes since injection of oil.
• Flush the fuel tank and the fuel system in case of any impurities found in the fuel tank.
• 4 must be eliminated in case that the-2engine
The air in fuel-2path 4 runs out of fuel or the filter car- -24
11 11 11
2 0 23-been replaced.
tridge has
2 0 2 3-
2 0 2 3-
sab use the type of fuel specified in thees"Maintenance"
• eAlways ab section.
e sab
m
• The fuel can freeze below the specifiedmtemperature (especially lower than -15°Cm(5°F)).
• When the fuel is used above the specified temperature, its viscosity and output power will de-
crease .
• Pay special attention to prevention of impurities when storing or refilling the fuel.

Note:

• Always use diesel oil as the fuel.

• To ensure favorable consumption and exhaust of the fuel, the engine installed to the machine
uses high-pressure oil injection unit with mechanical control. The unit contains high-precision
4
-2 require high-quality lubrication. Therefore, 4 4
components1that
-1 1-2 the use of low-viscosity fuel with low1-2
-1 -1
3 3 3
202 capability will considerably reduce the
lubricating 202service life of the unit. 202
sab content in fuel generates sulfur oxide
• eSulfur b b
esa in combustion, which reacts with wateresaand produ-
m m m
ces dilute sulphuric acid that will impair the engine. To prevent such fault, always use a fuel
whose sulfur content is lower than 0.2%.

4.2.3 Coolant

• The coolant is an important fluid against corrosion and freezing.

Anti-freezing coolant is also necessary in regions where freezing prevention is unnecessary.
• Sany recommends TEEC-L35 antifreeze. This antifreeze has a concentration of 50% and needs
no dilution. TEEC-L35 antifreeze has excellent performance in anticorrosion, antifreezing and
-
cooling, and can
1 24 last for one year or 2000 hours. 1 - 24 1 - 24
2
Sany does
0 3-1not recommend you using coolants other 0 2 3-1than TEEC-L35 antifreeze. The use0of23oth-
-1
b2
sacoolants
er sab
is possible to cause serious problems,
2 such as corrosion of the light metal 2
sab parts of
e
m the engine and cooling system. m e m e

4-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4 -24the antifreeze's concentration is within1-the

24
• 1-2antifreeze from the market, make sure 1that
If you buy
-1 -1 -1
2 023 30-68% in order to ensure its performance
range 023 against corrosion.
2 202
3
e sa•bThe ratio of mixing antifreeze with water
e sabis determined by the minimum ambientestemperature,
ab as
m shown in the following table.
m m

Water-antifreeze mixing ratio

°C -10 -15 -20 -25 -30 -35 -40

Min. temperature
°F 14 5 -4 -13 -22 -31 -40
Mixing ratio (%) 30 36 41 46 50 54 58

Table 5-1

NOTE:
-2 4 -2 4 -2 4
-11 -11 -11
023distilled water or tap water (softened water)
• Use
2 2 023 to dilute anti-freezing coolant. 2 023
•bNatural water, such as river water andeswell
esa ab water (hard water), contains large amount
esa
b of minerals
m (calcium, magnesium, etc.), whichmcan easily scale in the engine and radiator.
m The scale is
hardly removed once formed in the engine and radiator. Overheat can occur due to unfavorable
heat exchange.

4.2.4 Grease

• Grease is used to prevent distortion and noise of joints.

• It is necessary to add grease to any component that appears inflexible or noisy after operation
for a long period.
• 24the recommended greases. Select the grease
Always use
1- 24 according to change interval and am-
1- 24 1-
-1
bient3temperature 3-1 -1
023
recommended in this manual.
2
20 off the used grease that has been bsqueezed
20 2 2
s •
a bWipe
s a out when greasing. Make sureab
s to wipe off the
me e
m by sand or debris, which can otherwise
used grease that has been contaminated m lead to wear ofe
rotating components.

4.2.5 Oil and fuel storage

4.2.5.1 General

• Store the oils and fuel indoors in order to keep them free from water, dust and other foreign
substances.
• To store the barrel of oil or fuel for a long period, it is necessary to place the barrel with its open-
2 4 4 4
ing facing
- 1-2
11- the side in order to prevent intake of1moisture.
-
If you have to place the barrels -2
11out- -
3 23 or take other protective measures. 3
202 cover them properly with waterproof20canvas
doors, 202
e sa•bTo prevent deterioration of oil or fuel eduring
sab long-term storage, use the oil or fuel
e sabthat has been
m m m
stored earlier than others.

Operator Manul-Oct. 2019 4-9

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11element
4.2.5.2 Filter
3 3-11 3 -11
02 02 02
b2
sa element is extremely important for safety. b2 b2
• Filter esa It can prevent failures by keeping m
meces free from impurities coming from oilmpath esa
important devi-
or air path. All filter elements must be replaced reg-
ularly. For more information see related sections in this manual.
• When operating in severe conditions, the filter elements shall be replaced more frequently ac-
cording to the sulfur content in lubricant and fuel.
• In replacement of filter element, check the element for attached metal particles. Contact your
Sany dealer if metal particles are found.
• Do not open the package of a spare element when it is in storage.
• Use genuine Sany elements.

-24system
4.2.6 Electrical -2 4 -24
23 -11 23-11 23 -11
• Humidb 20 electrical devices or damaged wire can
b 20cause short circuit and machine failure.
b 20Do not
es a es a es a
m flush the interior of your cab with water.mWhen flushing the machine, be careful with
m water, which
shall not penetrate into the electrical components.
• Electrical system maintenance correlates to checking the tension, damage or wear of fan belt.
• Do not install any other electrical components except those specified by Sany.
• External electromagnetic interference can cause failure of system controller. Contact your Sany
dealer before installing radio receiver or other wireless devices.
• Operating on beach requires cleaning the electrical system thoroughly in order to prevent
corrosion.
• When installing an electrical device, connect it to dedicated power source. Do not connect other
4 the fuse, start switch or battery relay. -24
-2to
power sources -24
23 -11 3-11 3 -11
2 0 02 02
sb
4.3aWear Parts
sab2 sa b2
m e me me
• Wear parts, such as filter element, bucket tips, etc. are to be replaced at the time of periodic
maintenance or before their abrasion limits.
• The wear parts shall be changed correctly in order to use the machine economically.
• For part change, Sany genuine parts of excellent quality shall be used.
• When ordering parts, please check the part number in the parts book.

Component Part Qty Interval

Fuel Filter assemble
RCFA-5 1
motive power -24 1 1-24 24
Every 500 Hrs or Clogging
11
Diesel Fuel Cleaner 1 -
23- 31-1 Every 500 Hrs or Clogging 3-1
Every 500 Hrs or Clogging
(SY215C9M3KS)
20
2040PM-OR
2 0 2 2 0 2
b sab 1 sab
esa
Fuel Filter
m SRJ110A150 m e m e

4-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-2 4 -2 4 When Main replacing the cartridge 1of-2

4
3-11 Safety cartridge of air 3 -11 1
3-of
202 2 2
air cleaner three,Safety cartridge air
cleaner R002543 20 0
1
2
sab sab cleaner replaced one sab
me me
Main cartridge of air
me
1 Cleaned 6 times or Every 12months
cleaner R002504
Oil Filter P552562 1 Prime 50 Hrs,Every 500 Hrs
Oil Suction Filter PO-
CO-01-01470
Every 1000 Hrs or replacing after
Oil Return Filter PO- 1
attaint
hydraumatic CO-01-01430 1
Every 1000 Hrs
(SY215C9M3KS) Filter PYFL- 1
Every 1000 Hrs
H20×10LS 1
Every 1000 Hrs
-2 4 Breather valve PAG-
-2 4 -24
3-11 005
23 -11 23-11
02 Filter - fresh air b 20 20
b2
saair-condition sa s a b
Every 500 Hrs,Every 6 months,in-
me me me of dust area
1
SG014300-5090 crease clean frequency
(SY215C9M3KS) Inner air fi lter Every 500 Hrs,Every 6 months,in-
1
014520-0890 crease clean frequency of dust area
Lateral pin bucket tips 5
Bucket tips 5
Earth work bucket (Pin) (5)
(SY195/205/215/225/ Left cutter 1 —
245) Right cutter 1
(Bolt) (8)

-24 (Nut) (8)

-2 4 -24
3-11 Lateral pin bucket tips 23 5 -11 3-11
02 20 (5) 02
b2 b2
—
saRockwork bucket
(Pin) ab s sa
me Side cutter me 2 me
(SY225)
(Bolt) (6) —
(Nut) (6)

Lateral pin bucket tips 5

—
(Lateral pin) (5)
Rockwork bucket
(SY235/245/265) Side cutter 2
(Bolt) (6) —
(Nut) (6)

Table 5–2
-2 4 -2 4 -24
3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-11

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
4.4 Recommended 1-2
Fuel, Coolant and Lubricant
-11
-2
2 3-1 3-1 3
2 0
4.4.1bGeneral b 202 b2
02
e sa sa sa
m me me
• Unless specified otherwise, the machine contains the following oils and coolants when delivered
from the factory.

tem Type
Engine Oil Pan Caltex CI-4 15W-30
Swing Drive
Gear oil 85W/140
Final Drive
Hydraulic System Caltex HDZ46

-2 4 Radiator
-2 4 TEEC-L35 antifreeze
-24
Table 5-3023 -11 3 -11 3 -11
02 02
b2
a sa b2 sa b2
• eTos keep the machine at the maximum state
m me for a long period of time, it is necessary
mefollow the oil
instructions described in this manual. Failure to do so can cause overwear and service life re-
duction of the engine, power train, cooling system and other components.
• The additives available in market could benefit the machine, but they could impair the machine
as well. We do not recommend any lubricant additives.
• The specific capacity refers to the overall oil volume in tanks and lines. Supplementary volume
refers to the amount of oil used to make up the system in inspection and maintenance.
• The use of multigrade oils is strongly recommended when starting the engine at temperatures
below 0°C (32°F), even if the daytime temperatures rises above 0°C (32°F).
• 24
Use the recommended
- 24
oils according the ambient temperatures
- given in the following table.
-24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

4-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 - 24 -2 4
-11 of recommended fuel, oil and coolant
4.4.2 Table
3 -11 3 3 -11
02 02 02
sab2 b2 b2
me esa Temperature
Ambient
m
sa
me Recommended
Liquids -22 -4 14 32 50 68 86 104 122 °F liquids
-30 -20 -10 0 10 20 30 40 50°C

5W-30

5W-40

10W-30
Engine oil

-2 4 (Note 1) 1-2
4 15W-40
-2 4
3 -11 3 -1 3 -11
b 202 b 202 b2
02
sa sa sa
me me me
40

HDZ32

(ISO VG32)
Hydraulic
oil
HDZ46

(ISO VG46)

-30# diesel fuel

1 - 24 1 - 24 -2 4
2 3- 1 3 - 1
23 -11
0
b 2 fuel
Diesel b 202 2 0
-10#blight diesel
m esa me
sa
me
sa

0# light diesel

TEEC-L35
Coolant
Antifreeze

Table 5-4

Note: The HTHS (high-temperature high-shear viscosity at 150°C) required by ASTM D4741 must
24more than 3.5 mPa-S. Sany recommends
be equal to or
1- 24use of Caltex15W-40 engine oil.
1- 24 1-
-1 -1 -1
023 023 023
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-13

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4
Recommended-2oils: -2 4 -2 4
23 -11 23 -11 23 -11
b 20 oil
1. Engine b 20 b 20
a a
es the oil of proper viscosity accordingmtoesthe temperature range given in the oil m es a
m
Select change
schedule.
Engine oil grade: Above API CI-4
Recommended engine oil brand and type: Caltex CI-4 15W-40

2. Engine fuel
Light diesel oil (GB252.81)

3. Hydraulic oil
The hydraulic system uses Caltex HDZ46 hydraulic oil (code B420106000036).

-2 4 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sab2 sa b2 sab2
me me me
When operating at low ambient temperatures below 0°C, the following temperature-raising opera-
tions must be performed to ensure the safety of the hydraulic system:

• Start the engine and let it idle for 7 minutes~10 minutes and then increase the speed to 1000
1200 r/min~1200 r/min. Do not perform any operation on the excavator, and allow it to run for 30
minutes~40 minutes or more under no load in order to increase the hydraulic oil temperature to
20°C or more.
• After the above temperature-raising operations are completed, normal construction works can be
4 temperature-raising time shall be appropriately
performed, and-2the -24 adjusted according to the am- -24
11 11 11
23-
bient temperature.
20 23-start, the handle and the foot valve shall
When normal construction works
20 23-be 20
sab operated, and close attention shall besapaid
slowly
e e
b to the operation conditions of the system.
sab Work-
ming me
at the hydraulic oil temperature belowm20°C may damage the hydraulic components.
• Select the appropriate hydraulic oil according to the working area where the machine is located.
Before the machine leaves the factory, our company is responsible for filling the appropriate
brand of hydraulic oil. After the machine leaves the factory, the user is responsible for changing
the oil. The user may consult our company’s after-sales service personnel to obtain the correct
hydraulic oil specifications and brands.

-2 4 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sab2 sa b2 sab2
me me me

4-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -2 4 -2 4
-11 of capacities
4.4.3 Table
3 -11 -11
02 023 023
sab2 Model Engine oil Swing
2
sab drive Final drive Hydraulic Cooling sys-
2
sab Fuel tank
me pan
e
m casing casing system m
tem
e
SY195C9 L 20.5 4 5.5 270 25.2 340
SY205C9 US gal 5.42 1.06 1.45 71.33 6.66 89.82
SY215C9 L 24.5 4 5.5 270 29 340
SY225C9 US gal 6.47 1.06 1.45 71.33 7.66 89.82
SY245C9 L 29 5.3 8 277 30.9 475
SY265C9 US gal 7.66 1.4 2.11 73.18 8.16 125.48

Table 5–5

- 24 -2 4 -2 4
-11
4.5 Tightening
3
Torque Table
3 -11 3-11
02 02 02
b2
sa4.5.1 General sa b2 sa b2
me me me
CAUTION
Risk of damage to machine!
If the nuts, bolts, or other parts are not tightened to the specified torques, the tightened parts may
become loose or damaged, causing the machine faults or problems during operation.
• Be careful when tightening the parts.

Unless specified otherwise, the metric nuts

and bolts shall4 be tightened to the values giv- 4 4
1-2
en in the-1following table. -11
-2
-11
-2
2 023 2 023 02 3
b tightening of torque is determined by
saThe sabthe sa b2
e
m width of screw cap or nut. m e me b

In replacement of the bolts or nuts, use Sany

a
genuine parts of equivalent size.

CZ335-1104001

Fig 4-1

-24 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-15

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4 4 4
Thread 1-2
Square
- 1 -11-2 Torques
Tightening
-11
-2
Diameter
2 023 Size b Tar g et Val u es
202
3 To r q u e L i m i t s 02 3
ab
as(mm) (mm) lbfetsab b2
sa lbft
me me8.7~10.8
N·m kgf· m N·m kgf· m
6 10 13.2 1.35
m9.8 11.8~14.7 1.2~1.5
8 13 31 3.2 23.1 27~34 2.8~3.5 20.3~25.3
10 17 66 6.7 48.5 59~74 6.0~7.5 43.4~54.2
12 19 113 11.5 83.2 98~123 10.0~12.5 72.3~90.4
14 22 177 18 130.2 157~196 16.0~20.0 115.7~144.7
16 24 279 28.5 206.1 245~309 25.0~31.5 180.8~227.8
18 27 382 39 282.1 343~425 35.0~43.5 253.2~314.6
20 30 549 56 405 490~608 50.0~62.0 361.7~448.4
22 32 745 76 549.7 662~829 67.5~84.5 488.2~611.2
1 - 24 1 - 24 607.6~759.5 11-
24
24
3- 1 36 927 94.5 683.5
3-1
824~1030 84.0~105.0
3-
27 202 41 1320 135 976.5 2 0 2
1180~1470 120.0~150.0 202
868.0~1085.0
e sa30b es ab es ab
m 46 1720 175
m
1265.8 1520~1910 155.0~195.0
m
1121.1~1410.4
33 50 2210 225 1627.4 1960~2450 200.0~250.0 1446.6~1808.3
36 55 2750 280 2025.2 2450~3040 250.0~310.0 1808.3~2242.2
39 60 3280 335 2423.1 2890~3630 295.0~370.0 2133.7~2676.2
42 65 4700 480 3478 4250~5150 434.0~525.0 3145~3811

Table 5-6

• Hydraulic hoses are tightened according to

the torques given in the following table.
-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me
b a

CZ335-1104002

Fig 4-2

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

4-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

1 - 24 1 - 4
2Tightening -2 4
-11
Torques
Nominal
0 2 3-1Thread Square Size
023 s
Target Value
-1 Permissible Range 02 3
sab 2Number (a) (b) (mm)
b2
a m
skgf· sab2
me me e
N·m lbf t N·m kgf· m lbft
9/16-18UNF 19 44 4.5 32.5 35~63
m
3.5~6.5 25.3~47
11/16-16UN 22 74 7.5 54.2 54~93 5.5~9.5 39.8~68.7
13/16-16UN 27 103 10.5 75.9 84~132 8.5~13.5 61.5~97.6
1-14UNS 32 157 16.0 115.7 128~186 13.0~19.0 94~137.4
13/16-12UN 36 216 22.0 159.1 177~245 18.0~25.0 130.2~180.8
*1 -7/16 - 12UN
41 215 22.0 159.1 176~234 18.0~24.0 130.2~180.8
- 2B

Note: The item marked with * is used for tightening the hose on top of the swivel joint.
4 4 4
Table 5-711-2 -2 -2
3- 3-11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

-2 4 -2 4 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-2 4 -2 4 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-17

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
4.6 Safety Critical
-1
Parts
-11
-2
-11
-2
3 023 023
202 2 2
ab ensure safety when operating or driving
• sTo
e e sab • If these parts show signs of abnormality
e sab be-
m the machine, the user of the machinemshall fore its scheduled replacement, m they must
carry out regular maintenance. In addition, be repaired or replaced immediately.
the user shall also replace the parts listed in • If the hose clamps show any deterioration,
the table in order to further improve safety such as deforming or cracking, replace the
condition. These parts are closely related to clamps at the same time as the hoses.
safety and fi re prevention.

• Safety critical parts may easily wear or dete- • O-rings, gaskets and other such parts shall
riorate due to material change as time also be replaced when replacing hoses.
passes and it is hard to judge their condi-
4 • Consult4 your Sany dealer to replace the
4
- 2
1 regular maintenance. These safety 1-2critical parts. -2
- 1
tions through
23 be replaced as scheduled regard- 2023 - 1 3-11
2 0shall 02
parts
ab of their conditions, which can effectively
sless sab sab2
m e m e me
guarantee the functions of these parts.

No. Safety critical parts for periodic replacement Quantity Frequency

1 Fuel hose (fuel tank - primary fi lter) 1
2 Fuel return hose (engine - fuel tank) 1
3 Fuel hose (primary fi lter - engine) 1
4 Pump outlet hose (pump - control valve) 2
5
- 2 4
Work equipment hose (boom cylinder oil inlet)
- 24 4
-24
1 1 -11
6 202
3-1 equipment hose (Bucket cylinder line
Work
0 2 3--1boom 02 3
2 2
b2
sab sab
root)
e e Everye2sayears or
m 7 m
Work equipment hose (bucket cylinder oil inlet) 2 m
4000 hours,
8 Work equipment hose (arm cylinder line - boom root) 2 whichever occurs
first.
9 Work equipment hose (arm cylinder oil inlet) 2
10 Swing drive hose (swing motor oil inlet) 2
11 Main oil suction hose 1
12 Travel control hose (control valve - swivel joint) 4
13 Travel control hose (swivel joint - travel motor) 4
14 Pump pressure hose 1
1 - 24 1 - 24 -24
15
2 3 -1
Accumulator (control oil)
3 - 1 1
3-11
16b 20 High-pressure tube clamps b 202 1 b 202
sa sa sa
Every 8000
me 17 Cover - fuel squirt prevention me 1 me
hours

18 Seat belt 1 Every 3 years

4-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

Table 5-8 -2 4 -2 4 -2 4
23 -11 3 -11 3 -11
0 02 02
sa b 2 Maintenance Schedule
4.7
sa b2 sa b2
me me me
If the machine is equipped with hydraulic breaker, the maintenance schedule for some parts may
vary. For more information and proper maintenance, see "Hydraulic oil and filter - change/re-
place" on page 8-15.

Maintenance schedule list

Initial 50 hours of operation ................................................................................................... 5-20

Initial 500 hours of operation ................................................................................................. 5-21

Swing drive oil - change ............................................................................................................ 5-21

-2 4 -2 4 -2 4
-11 -11
3 oil - change ..............................................................................................................
Final 2drive 23 23 5-22 -11
b 20 b 20 b 20
s a s a s a
me When Required ........................................................................................................................
me me 5-23

Track shoe bolts - inspect/tighten .............................................................................................. 5-23

Track tension - inspect/adjust .................................................................................................... 5-24

Bucket - replace......................................................................................................................... 5-27

Bucket tips - replace .................................................................................................................. 5-30

Bucket clearance - adjust .......................................................................................................... 5-32

24 fluid level - check/fill ........................................................................................

Window washer 24 24
5-34
3 - 11- 3 - 11- 3 - 11-
b 202
Refrigerant 202 202 5-35
level - check ..........................................................................................................
b b
sa sa sa
me Ceiling window gas spring - inspect ..........................................................................................
me me 5-37

Inspection Prior to Startup ..................................................................................................... 5-39

Every 100 service hours ......................................................................................................... 5-40

Lubrication ............................................................................................................................... 5-40

Every 250 service hours ......................................................................................................... 5-43

Air filter element - inspect/clean/replace.................................................................................... 5-43

4 4 4
1-2 - inspect/adjust ................................................................................................
Fan belt tension 1-2 -2
15-46
0 2 3-1 0 2 3-1 0 2 3-1
b2
saCompressor sab
2
sab
2
belt tension - inspect/adjust .................................................................................. 5-47
m e m e m e
Oil return check valve - check ................................................................................................... 5-48

Operator Manul-Oct. 2019 4-19

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-24
Pipe clamps of hydraulic -24
system - check................................................................................... 5-49 -2 4
23 -11 23 -11 23 -11
20 service hours .........................................................................................................
Every 500
b 20 b 20 5-50
b
sa sa sa
me me me
Swing bearing - lubricate ........................................................................................................... 5-50

Engine pan oil and filter element - change/replace ................................................................... 5-51

Swing pinion gear grease level - inspect/fill............................................................................... 5-53

Primary fuel filter element - replace ........................................................................................... 5-54

Secondary fuel filter element - replace ...................................................................................... 5-57

Prmiming pump strainer - Clean ................................................................................................ 5-60

24 24
1-cooler fins - inspect/clean ................................................................................ 24
Radiator and1oil
3 - 11- 3 - 11-
5-61
3 -
202 202 202
ab
Air sconditioner sab sab 5-63
fresh air/recirculation filter - clean......................................................................
me me me
Swing drive oil level - check/fill .................................................................................................. 5-65

Final drive oil level - check/fill .................................................................................................... 5-66

Every 1000 service hours ....................................................................................................... 5-67

Hydraulic oil suction filter element - replace .............................................................................. 5-67

Swing drive oil - change ............................................................................................................ 5-69

Cab door lock and front window lock catch - inspect/tighten ..................................................... 5-70
-2 4 -2 4 -2 4
-11
3 and front window slide rail - inspect/add
Cab door hinge -11
3 grease .............................................. 5-71
3 -11
2 02 2 02 2 02
e sab sab sab
Windshield
m me me
wiper arm nut - Inspect/tighten................................................................................ 5-72

Engine exhaust pipe clamps - check ......................................................................................... 5-72

Fan belt tension - check/replace................................................................................................ 5-72

Nitrogen pressure in accumulator (breaker) - check ................................................................. 5-72

Fan belt tension - check/replace................................................................................................ 5-73

Nitrogen pressure in accumulator (breaker) - check ................................................................. 5-73

24grease - check and add ...............................................................................

Swing mechanism
- 24 -
5-73
-2 4
3 -11 3 -11 3 -11
202tank breather valve filter element- replace
Hydraulic 202................................................................
2025-74
e sab e sab e sab
m m m
Every 2000 service hours ....................................................................................................... 5-75

Final drive oil - change .............................................................................................................. 5-75

4-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4
Hydraulic oil-2suction -24
filter element – clean/replace.................................................................... -24
5-77
2 3 -11 2 3 -11 2 3 -11
b 20 pressure in accumulator (control oil
Nitrogen
b
0
2circuit) 20
- check ....................................................
b 5-78
e s a e s a e s a
m Cooling system interior - clean ..................................................................................................
m m 5-82

Alternator - inspect .................................................................................................................... 5-84

Engine valve clearance - check/adjust ...................................................................................... 5-84

Every 4000 service hours ....................................................................................................... 5-85

Water pump - inspect ................................................................................................................ 5-85

Start motor - check .................................................................................................................... 5-85

24 24
1- oil - change ........................................................................................................ 24
Hydraulic1tank
3 - 11- 3 - 3
-
115-86
-
b 202 202 202
saAccumulator sab sab
- replace................................................................................................................ 5-88
me me me
High-pressure tube clamps and rubber - check......................................................................... 5-89

Compressor working condition - inspect.................................................................................... 5-90

Every 8000 service hours ....................................................................................................... 5-90

High-pressure tube clamps - replace......................................................................................... 5-90

Every 10000 service hours ..................................................................................................... 5-90

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-21

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4 Procedures 4 4
1-2
4.8 Maintenance
-11
-2
-11
-2
0 2 3-1 023 02 3
2
4.8.1bLockout and tag-out measures 2 b2
e sa e sab sa
m m me
• When maintenance is underway, starting
the engine or moving the control levers or
pedals could lead to serious accident.
• Prior to maintenance, attach a DO NOT
OPERATE tag or similar sign to the ma-
chine's start switch or control levers to warn
others that this machine is under
maintenance.
• Attach other warning
4 tags around the ma- 4 4
- 2 -2 CZ335-1102067
-2
-11
chine if necessary
3 23 -11 3 -11
02 0Fig 4-3 02
sab2 sa b 2
sab2
me me me

CZ335-1102068

-24 -24 -24

3-11 1
Fig-14-4
3 3 -11
02 02 02
b2 b2 b2
m esa m esa me
sa
4.8.2 Initial 50 hours of operation

The following maintenance is to be conducted after the initial 50 hours of operation on a new
machine.

• Engine oil and engine oil filter element Replace. For detailed information, see "Every 500 service
hours".

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

4-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -2 4
-11 500 hours of operation
4.8.3 Initial
3 3-11 3 -11
02 02 02
b2
sa4.8.3.1 Swing drive oil - change esa b2 sab2
me m me
CAUTION
• When the engine has just been stopped, the parts and oil are still hot and can cause serious
burns. Wait for them to cool down before you proceed.

• Swing drive casing capacity: 4.0 L (1.06 US

gal)

1. Place a container under the drain valve (P)

24
1- gear oil drained. -24 -2 4
-11 -11
P
to collect1the
3 - 3 3
b 202 b 2 02
b2
02
sa2. Loosen the drain valve (P) to drain thesagear sa
me oil. Tighten the drain valve upon completion
me of me
the draining.

NOTE: CB13051401-1

• If the gear oil flows out in a thin thread pat- Fig 4-5
tern, stop draining.
• When ambient temperature is low, you can
swing the work equipment to slightly in-
crease the oil temperature before draining
4 4 4
1-2
the oil. However,
-1
the work equipment shall
-11
-2
-11
F -2
3 3 G
3
202be swung during draining, which may
not
botherwise damage the swing unit. 202 b b2
02
sa sa sa
me me me
3.Remove the filler cap (F) and add oil as re-
quired through the filler opening.

4. Check the oil level. For more information, CB13050901-1

see "Swing drive oil level - check/fill" on Fig 4-6

page 5-65.

5. Apply sealant onto the thread of the filler

opening and tighten the filler cap.

-24 2.7N·m
Tightening torque: -24 -2 4
3-11 3-11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me
NOTE:

Operator Manul-Oct. 2019 4-23

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
- 11- of the filler cap may cause
Improper tightening
3 3 -11 3 -11
2 in the swing drive to leak.
20oil 02 02
b2 b2
the gear
sa b sa sa
me
4.8.3.2 Final drive oil - change me me

WARNING
• When the engine is shut down, the oil is still hot. Wait until the oil is cool enough before
operation.
• Residual pressure in the tank can cause oil to squirt out or the screw plug to fly out. Slowly
loosen the screw plug in order to release the pressure.
• When the screw plug is being loosened, do not stand in front of the screw plug.

1 - 24 1 - 24 -24
-1
• Refilling23capacity: Refer to "Table of capacities" on
2 3-1page 5-14. 3 -11
2 0 2 0 02
sab the machine on a hard and flat ground sab sa b2
1.ePark e
m m me
and adjust position so that the drain plug (D) F

is closest to the ground. Stop the engine and L

D
place the lockout lever to the LOCKED
position. Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

4 under the drain port (D)

3. Place a container
- 2 - 24 CZ235-1104017
-24
1 1 -11
to collect the
0 2 3-1oil. Loosen the level port plug (L) 0Fig
2 3-14-7 02 3
2 2 b2
e s b drain port plug to discharge oil. esab
and athe
sa
m m me
4. When the oil in the final drive is drained,
clean the drain port plug with clear diesel fuel
and install the plug.

5. Remove the fill port plug (F) and add speci-

fied gear oil through the filler opening until oil
flows out from the level port.

4 clear diesel fuel and re-

6. Clean the plug with 4 4
- 1 1-2 -11
-2
-11
-2
023 3 3
install the plug.
2 02 02
sab sa b2 sa b2
e
NOTE:
m me me
Check the O-ring on screw plug and replace
the O-ring if it is damaged.

4-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -2 4
-11 Required
4.8.4 When
3 3 -11 3-11
02 02 02
b2
sa4.8.4.1 Track shoe bolts - inspect/tighten
sa b2 sab2
me me me
If the machine is operated with loose track shoe bolts (1), the bolts can break. Tighten any loose
bolts immediately

Tightening

Three-grouser track shoe

1. Tighten the bolts to torque values of 600 ~

680N · m(61.2~69.4kg for 441~500Ibft). Make
sure that the nuts and track shoe are in close
1 - 24 1 - 24 -2 4
3 1 the link mating surface.
contact -with
2 2 3-1 3-11
2 0 0 02
sa2.bInspect and further tighten the bolts by b2
sa120 sab2
e
m ± 10°. m e me
CZ335-1104014

Tightening sequence Fig 4-8

Tighten the bolts in the sequence shown in
the right illustration. After tightening, make
sure that the nuts and track shoe are in close
contact with the link mating surface.

1 3
-24 -24 -2 4
3-11 3 -11 4 2 3-11
02 02 02
sab2 sab2 sab2
me me me
CZ335-1104015

Fig 4-9

4.8.4.2 Track tension - inspect/adjust

Wear of the undercarriage pins and bushings may vary with operating conditions and soil type.
Therefore, the tracks shall be inspected often so as to maintain a proper track tension.

Park the machine on a hard and level ground before checking and adjusting track tension.
-2 4 -24 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 4-25

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 Inspection
Track Tension
3 3 -11 3 -11
02 02 02
b2 b2 b2
esa the engine at low idle speed. Travelmthe
1. Run
m esa me
sa
machine forward for a distance equivalent to 2
the length of the track on the ground. Then, a

stop the machine slowly.

2. Place a straight piece of wood bar on top of

the track grousers between the idler (1) and
the carrier roller (2). 1
CZ335-1104016
3. Measure the gap (a) between the bottom
Fig 4-10
24the top surface of the track
the wood bar and
-2 4 -24
11- -11 -11
23- below the bar.
grousers just
0 023 02 3
sab2 sa b2 sa b2
me me me
Standard dimension of gap (a):

10~30mm (0.4~1.2in)

Adjustment

If track tension is beyond the standard range,

adjust it as per the following procedures.

WARNING
Risk of serious injury or death!

1 - 24
If the specified maintenance procedures are
1 - 24 -24
not followed
2 3-1 during the adjustment of the 023-1 3 -11
2 0 the grease drain plug may fly b 2 02
trackbtension,
s a sa sa b2
CZ335-1102081

moff, causing serious injury or even death. me

e
Fig 4-11
me
• When adjusting the track tension, keep
your face, hands, feet, or other parts of
your body away from the front of the
grease drain plug.

Increasing track tension

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

4-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-2 4 -24 -2 4
3-11 3 -11 3-11
02 WARNING 02 02
b2
saRisk of serious injury or death! sab2 sa b2
me me me
Loosening the grease drain plug when you
increase the track tension could cause seri-
ous injuries or deaths.
• Never loosen the grease drain plug when
you increase the track tension.

To increase track tension, prepare a grease CZ335-1102080

gun.
Fig 4-12

-2 4 -24 -2 4
-11
23 grease through the grease fitting (2) 3 -11 3-11
1. Inject
0 02 02
b2
sawith b2 b2
me esa (2)
the grease gun. (The grease fitting
m 1
me
sa
and the grease discharge plug (1) form an in- 2
tegral part.)

2. Slowly travel the machine forward (7~8 m

{23 ft~26 ft 3 in}) in order to check whether the
track tension is suitable.

3. Check the track tension again. Make further CZ335-1104020

adjustment if track tension is still beyond the

1 - 24 Fig 4
1 - 24-13 -2 4
standard-1range.
2 3 2 3-1 3-11
0 0 02
b2
sa4.Continue to add grease till the distance
2
sab(S) sa b2
e
m becomes null (0). If the track is still loose,e
m it is me
probably because the pin roll and bushing are
overworn. In this case, the pin rolls or bush-
ings must be swapped or replaced. Contact
Sany dealer for repair.

S
CZ335-1104019

-2 4 -244-14
Fig -2 4
3-11 3 -11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 4-27

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 tension
Reducing track
3 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me WARNING me me
Risk of serious injury!
Grease drain plug may fly off under high
pressure conditions, which could cause seri-
ous injuries or deaths.
• Do not loosen the grease drain plug more
than one turn.
• Do not loosen any part other than the
grease drain plug. CZ335-1102080

24 -24 -24
1-tension,
Fig 4-15
-11 -11
To reduce track prepare a long socket
3 - 1 3 3
wrench. 02 02 02
b2 b2 b2
m esa esa me
sa
1. Slowly turn the grease discharge plugm(1)
counterclockwise with the long socket wrench. 1

Grease will come out from the grease fitting 2

(2).
Do not loosen the plug (1) more than one turn.

2. If the grease does not come out smoothly,

travel the machine back and forth for a short
distance.
-2 4 -2 4 CZ335-1104020
-24
3. When 2 3 -11 23 -11 3 -11
suitable
0 track tension is obtained,
0Fig 02
b2 2 b2
4-16
b
esa the discharge plug (1).
tighten
m m esa me
sa
To check whether proper track tension is
achieved, run the engine at low idle speed,
travel the machine forward (for a distance that
is equivalent to the length of the track on the
ground), and then stop the machine.

4. Check the track tension again. Make further

adjustment if track tension is still beyond the
standard range.
-2 4 -2 4 -24
NOTE: -11 -11 -11
2 023 2 023 02 3
b track tension can not be reduced
• eIfsathe sab sa b2
m through the above procedures, contact m e me
your
Sany dealer for repairs.

4-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 -2 4 -2 4
311-
4.8.4.3 -Bucket - replace
3-11 3 -11
02 02 02
sa b2 b2
sa WARNING sa b2
me me me
Risk of serious injury or death!
When you knock on the pins with a hammer, metal fragments may fly off and cause serious
injuries.
• You must wear goggles, safety helmets, protective gloves, and other protective equipment
when performing such operation.
• The pins, if knocked forcedly, may fly off and injure people surrounding them. Before starting
such operation, make sure that there are no other persons in the surrounding area.
• Do not stand behind the bucket when disassembling the pins. Be careful not to place your feet
4
under the bucket
- 2 when working at one side.
- 24 - 24
1 1 1
• When
0 2 3-1removing or installing the pins, be careful
0 2 3-1not to get your fingers caught. 0 2 3-1
• 2When aligning the pin holes, do not insert 2your fingers into the holes. 2
e sab e sab e sab
m m m
Replacement

1. Park the machine on a hard and level

ground and lower the bucket onto the ground.

-2 4 -2 4 -2 4
3-11 3-11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me CZ335-1103207

Fig 4-17

2.Remove the nuts on the bolts of the retain-

ing plate of arm pin (A) and link pin (B). Re-
move the bolts and take out arm pin (A) and
Arm
link pin (B), and then remove the bucket. Link pin

NOTE: A

• Make sure24the pin roll is free from mud or 4 4

1 - 1 -2 -2
- 1
sand3after removal.
2 23 - 1 3 -11
2 0 2 0 02
sa•bBoth ends of the bushing are installed b
sawith sa b2
e e
m seals against dust. Be careful notmto dam-
B
me
CZ335-1103201
age them.
Fig 4-18
Operator Manul-Oct. 2019 4-29
 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
-
3.Align the arm
3 11-with the pin hole (1) of the re- 3 - 11- 3-11
202 bucket as well as the link rod with b 202
placement
b b2
02
esahole (2). Insert the greased pin rollsm(A)esa sa
1
the
m me
and (B) into hole (1) and hole (2) respectively. 2

CZ335-1103202

Fig 4-19
1 - 24 -24 -24
3- 1 -11 -11
NOTE:2 0 2 2 023 02 3
sab sab sab2
m e m e me
When mounting the bucket, place the O-ring
(3) of bucket to the position, as shown in the
right illustration. After the pin roll is inserted,
align it to the standard notch.

4. Reinstall the nuts and bolts onto the plate

retaining the pin rolls. Add grease to the pin
rolls.
3 3
NOTE: CB13031501

• Inject sufficient
1 - 24 amount of grease till the 1 - 24 -24
-1 3-1 -11
Fig 4-20
grease02is3squeezed out of the end face. 0 2 02 3
2 b2 b2
sab
• eReplace any broken seals when replacingesaa sa
m m me
bucket. The use of broken seals could allow
sand or dust to penetrate through to the pin
roll and cause its abnormal wear.

4.8.4.4 Bucket tips - replace

Replace the bucket tip before the tip adapter is worn.

-2 4 -24 -24
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

4-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-24 -24 -2 4
3 -11 -11 -11
02 023
WARNING 02 3
b2
saRisk of serious injury! b2 b2
me m esa me
sa
When replacing the bucket teeth, fragments may fly off and cause injury.
• Before replacing the bucket teeth, keep the work equipment in a stable state, turn off the en-
gine and lock all travel levers securely. Otherwise, this may cause danger due to misoperation.
• If you knock out the lock pin with excessive force, there is a danger that the pin will fly off.
Check and make sure that there is no person in the surrounding area.
• You must wear safety glasses, gloves and other protective equipment because fragments may
fly off during replacement.

1. Place a block beneath the bucket and

4 4 4
1-2 bottom level.
keep the bucket
-1 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me me

CZ335-1104023

Fig 4-21

2. Make sure
1 - 24 the work equipment is stable 1 - 24 -2 4
and the
2 3-1hydraulic lockout control lever is in023-1 3-11
0 02
sa b 2LOCKED position.
the b2
sa sab2
me me me

CC13031403

Fig 4-22

-24 -24 -2 4
3 -11 3 -11 3-11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 4-31

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
-
3. Place a metal
3 11- stick against one end of the 3 - 11- 3-11
02 hammer the metal stick in order to 202
pin (1) 2and 02
b sab
sa the pin (1) out and remove the bucket etip sab2
m e
drive
m 2 me
(2).
1
NOTE:

• The metal stick shall have a smaller diame-

ter than the pin.
• If the tip cannot be removed safely in this
way, consult your Sany dealer for
CZ335-1104025
replacement.
Fig 4-23
1 - 24 -24 -24
2 3- 1 3 -11 3-11
2 0 the tip and check the retainer for 202 02
4. Remove
b
sadamage. sab sab2
e
any
m e
Replace it if necessary. The re-
m me
tainers and tips worn short must be replaced
with new ones. 2

5.Clean the installation surface. Insert the re-

tainer spring into the mounting hole of the
adapter. Mount the new bucket tip (2) to the
adapter. Push part of the pin (1) into the tip
and hammer it in completely in order to lock 1
the bucket tip onto its adapter. CZ335-1104026

-24 -24 -24

-11 1 -11
Fig 14-24
3 3- 3
202 202 b2
02
ab
es Bucket clearance - adjust sa b sa
4.8.4.5
m me me

WARNING
Risk of injury!
Misoperation of the control lever may let the excavator move, thus could cause injury.
• When adjusting the clearance, keep the work equipment in a stable state, turn off the engine
and lock all travel levers securely.

The bucket clearance must be readjusted after the machine has been operated for a period of

1 - 24
time. When the clearance is excessively large or small, it4is necessary to install or remove the 4
-2 -2
shims. -1 3 -11 3 -11 3
02 02 02
sa b2 sa b2 sab2
me me me

4-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -2 4
-11 machine on a level ground. Lower
1. Park the
23 23-11 3 -11
0 0 02
sa b 2bucket to the ground, in an attitude shown
the b2
sa sab2
me in the right illustration. me me
2. Run the engine at low speed. Fix the bucket
on the ground. Slowly turn the upper structure
counterclockwise till the inside of the left side
of the bucket contacts closely with the left end
surface of the arm.
CZ335-1103207
3. Shut off the engine. Place the lockout con-
Fig 4-25
24 LOCKED position.
trol lever to -the -24 -2 4
23-11 23-11 3 -11
20 the O-ring (1) and measure the clear-
0 02
sa
4.bMove b2 b2
me esa
m result
ance (a). It is easy to obtain accurate me
sa
a 4 3
with a feeler gauge.

5. Loosen the four plate-mounting bolts (2) in

order to detach the plate (3). Each shim has
an opening, so it is unnecessary to remove
the bolt when making adjustment. 1 2

CB13031502-1
6. Remove the spacer equivalent to the meas-
ured clearance- 2 4 (a). Fig 4
- 2
4-26
-2 4
2 3 -11 2 3 -11 3 -11
EXAMPLE:
20 clearance is 3 mm {0.118 in}, remove 20 02
s a
Ifbthe a b sab2
me two 1.0 mm {0.039 in} spacers andmone es me
0.5
mm {0.02 in} spacer, or one 2.0 mm {0.078 in}
spacer and one 0.5 mm {0.02 in} spacer. The
clearance is reduced to 0.5 mm {0.02 in}. The
spacers (4) include three types, 2.0 mm
{0.078 in}, 1.0 mm {0.039 in} and 0.5 mm
{0.02 in}. When the clearance (a) is less than
one spacer, no adjustment shall be made.

7. Tighten the four bolts (2).

-2 4 -24 -2 4
3-11 3-11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-33

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 washer fluid level - check/fill
4.8.4.6 Window
3 3 -11 3 -11
02 02 02
b2 b2 b2
esa the solvent level in the washer reservoir
When
m m esa me
sa
is low, air or foam will be sprayed onto the
front window. Refill the washer reservoir when
solvent level is low.

1. Open the left access door of the machine

and check the solvent level in the washer
reservoir.

2. Open the cap on the reservoir and fill it with CZ335-1104030

washer solvent. Cover the reservoir.

-2 4 -24
Fig 4-27 -24
3. Press 2 -11
3 washer switch and check the 3 -11 3 -11
the
0 02 02
b2
sa of the windshield washer. sa b2 sab2
me me me
function

NOTE: Be careful not to allow dirt or dust get

into the reservoir when adding washer
solvent.

Mixing ratio of pure washer solvent and

water

Select different mixture ratio according to am-

bient temperature. Mix pure washer solvent
and water according the ratios listed below.
-2 4 -2 4 -24
23-11 3 -11 3 -11
02 02
Operating Mixture
2 0
b2 b2
Temperature
sa b
Regions Ratio
sa sa
me General 1:2 me
- 10°C (14°F) me
Cold regions in
1:1 - 20°C (- 4°F)
winter

Extremely cold Pure wash-

- 30°C (- 22°F)
regions in winter er solvent

Table 5-9

There are two types of detergent: one for -10°

C {4°F} (common)4 and one for -30°C {-22°F} 4 4
2
1-which -2 -2
2 3 -
(frigid regions), 1 can be selected accord-
3 -11 3 -11
0
2 operating region. 02 02
ing to the
sa b sa b2 sab2
me me me

4-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 -24 -2 4
311-
4.8.4.7 -Refrigerant level - check
3-11 3 -11
02 02 02
sa b2 b2
sa WARNING sa b2
me me me
Risk of serious injury!
The refrigerant will cause blindness or frostbite after getting into your eyes or dipping on your
hands.
• Do not loosen any part of the refrigerant line.
• Keep any open fire away from the position where the refrigerant gas leaks.

Insufficient refrigerant (R134a) will severely

impair the cooling performance. Running the
air conditioner when refrigerant level is low
1 - 24 -24 -2 4
may cause
3-1 damage to the compressor.
3-11 3 -11
b 202 b 202 b2
02
sa
Operate the air conditioner for strong
sa
refriger-
sa
me ation when the engine is running atmea high 1 me
speed.

Observe through the glass (2) on the con-

denser reservoir (1) in order to inspect the
CZ215-1304001
condition of refrigerant gas flowing to the
tube. Fig 4-28

• Refrigerant flows without foam: OK

• Refrigerant flow contains foam that pass
2 4 -24 -2 4
-11- Insufficient
continuously:
3 and transparent: None 3 -11 2
3 -11
202
• Colorless 202 02
OK

sab sab sa b2
e e
m NOTE: The existence of foams indicates
m low me Insufficient
refrigerant level. Please consult your Sany
dealer to add refrigerant. 1 None

CZ215-1104007

Fig 4-29

Inspection during idle period

4
-2conditioner will not be used for a long1period4 4
When the 1air
- 1 - 1-2 of time, the air conditioner shall be-1oper-
1-2
23 3-4 minutes each month in order to lubricate
ated0for 023 the compressor components. 023
b2
saAir s ab
2
sa b2
m e e
m and maintenance schedule
conditioner components inspection me

Operator Manul-Oct. 2019 4-35

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4 4 4
Co m1p1o-n2en t s 1n-2 -2
-11
Des c r i p t1i o Ser v i c e In t er v al
3- 3 - 23
b 202 b 202 20
Twice a byear
sa Re filling sa a
es autumn)
me
Refrigerant (gas)
me (springmand

Tube connections and internal leakage of

Daily
parts and components

Condenser Radiator fins plugged Every 500 hours

Compressor Function Every 4000 hours

Loose and bent Every 250 hours

V-belt Deterioration, wear, scratch and cracking Every 250 hours

Noise, odd smell or abnormal heat When necessary

1 - 24 1 - 4
2noise) -24
Fan motor and
3-1
fan
3-1
Function (check for abnormal When necessary
-11
2 0 2 0 2
2 and switching function 023
sab
Air conditioner air flow switch
sab
Air flow control switch b2
Daily
e
mControl unit e
m sure the function is normal) m esa
Function (make When necessary

Loose connections and loose or detached

Joining bolts Every 6 months
nuts and bolts

Installation condition, loose connections, air

Connection tubes When necessary
leakage or any damage

Reservoir dryer temperature Temperature difference indicates a blocked

Every year
difference dryer.

Table 5-10
-2 4 -2 4 -24
-11 -11 -11
023
4.8.4.8 Ceiling window gas spring - inspect023 02 3
sab2 sa b2 sa b2
me meWARNING me
Risk of serious injury, damage to machine or even death!
The air springs are filled with high pressure nitrogen. Improper operation may cause explosion,
resulting in damage to the machine and personal casualties.
• The air springs are filled with high-pressure nitrogen. Improper operation may cause explosion,
resulting in damage to the machine and personal casualties.
• Keep away from fire.
• Do not punch or weld them.
• Do not knock them to avoid any impact.
-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

4-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
1- are located on top of the cab -11- 24 -2 4
The gas-1
3
springs
3 3 -11
02 the left and right sides).
(at 2both 202 02
sa b sa b sa b2
me me
Contact your Sany dealer for inspection, re- me
pair and replacement when

• The ceiling window cannot be opened

easily; or when
• Oil or gas leaks from the gas spring.

CZ335-1104036

Fig 4-30
1 - 24 -2 4 -2 4
3- 1 -11 -11
2 0 2 2 023 02 3
sab
How to release pressure in the
sab
hydraulic circuit
sa b2
m e m e me
WARNING
Risk of serious injury!
If the pressure is not released, high pressure oil will be ejected and cause serious personal
injuries.
• When checking or replacing the fittings or the hoses, release the pressure in the hydraulic oil
lines because they are always under pressure.
• After the engine is turned off, the parts and oil are still at high temperatures, which may cause
burns. Be sure to wait for cooling down and then start the operation.
• 4 cap is removed, the oil will be ejected.
When the2filler 24 Therefore, you shall slowly turn the cap
24
1- 1- 1-
3-1 the internal pressure before removing
to release
02 3-1the cap.
02 023
-1
2 2 b2
sab sab sa
me 1. Park the machine on a hard, level m e
ground. me

-2 4 -2 4 -2 4
-11 -11 -11
CZ335-1103207

02 3 02 3 02 3
b2 b2 b2
Fig 4-31
sa sa sa
me me me

Operator Manul-Oct. 2019 4-37

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
3 11- switch to ON position within
2. Turn the-start
3 - 11- 3 -11
202 after engine shutdown and move b 202
15 seconds
b
1
b2
02
a
eshydraulic control lever to FREE position.esa sa
the
m m me
Press
3.Move the joysticks and the travel control lev-
ers in all directions to relieve the internal
pressure.

4.Remove the butterfly nut (1) on the breather

valve of the hydraulic tank and press the air
vent to relieve the internal pressure.
CZ215-1304004

Fig 4-32
1 - 24 -2 4 -24
2 3-1 3 -11 3 -11
2 0 02 02
4.8.5bInspection
sa
Prior to Startup
sa b2 sa b2
m e me me
For more information about the following items, see "Inspection before starting" on page 4-7.

• Drain the water and sediment from the fuel tank.

• Check the water separator for water and sediment. Drain the water.
• Check the oil level in the hydraulic tank. Add oil.
• Check the coolant level. Add coolant.
• Check the oil level in the engine oil pan. Add oil.
• Check the wires.
• Check the fuel level. Add fuel.
• Check the work1 - 24lamp switch. 1 - 24 1 - 24
• Check0the
2 3-1function of the horn. 0 2 3-1 0 2 3-1
2 2 b2
sabvent pipe under the engine. (This itemeshall
• eAir sab be checked all the time when the machine
esa is op-
m erating in muddy places) m m

4.8.6 Every 100 service hours

4.8.6.1 Lubrication

Failure to follow below procedures could result in damage to machine.

• If there is abnormal noise at the lubrication positions, perform other lubrication in addition to the
lubrication during maintenance period.
• After excavating24in water, lubricate the pins that are immersed
24 in water. 4
- - -2
3-11
2 machine to a to-be-greased position,20lower 3 -11
2 the work equipment to the ground 2and 3 -11
20the
1. Adjust 02
ab
es down the engine. sa b sa b
m
shut me me
2. Use a grease gun to inject grease at the greasing points shown in the following illustration.

4-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-24 off the old grease that has been squeezed

3. Finally, wipe -24 out. -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me
2,3,4 1

6 5

-24 7 8 9 10,11
-2
12 4 -2 4
23 -11 3 -11 -11
CZ335-1104046
3
2 0 02 02
b 4-33 b2 b2
esa sa sa
Fig
m me me
(1) Boom cylinder root pin (2 points)

1
1

-24 -2 4 - 24
3-11 3 -11 3-1
1
02 02 2
CZ335-1104047
0
sab2 sab2 sab2
me me me
Fig 4-34

(2) Boom root pin (2 points)

(3) Boom cylinder piston rod end (2 points)

(4) Arm cylinder root pin (1 point)

4 3
3

-24 -2 4 2
-2 4
-11 -11 -11
2

02 3 02 3 023
sab2 sab2 sab 2
CZ335-1104048

me me Fig 4-35 me

Operator Manul-Oct. 2019 4-39

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11joining pin (2 points)
(5) Boom-arm
3 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

CZ335-1104049

Fig 4-36
1 - 24 -2 4 -24
3- 1 -11 -11
0 2
(6) Arm2cylinder piston rod end (1 point) 2 023 02 3
sab sab 6 sab2
m e m e me
(7) Bucket cylinder root pin (1 point)

7
CZ335-1104051

-24 -24 -24

-11 1 -11
Fig 14-37
3 3- 3
b 202 b 202 b2
02
a
(8)esBucket-rod sa sa
m joining pin (1 point)
me me
(9) Arm-Bucket joining pin (1 point)
8

-2 4 -2 4 CZ265-1204001
-24
3 -11 23 -11 3-11
02 0Fig 4-38 02
sab2 sab 2
sab2
me me me

4-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
1- pin (2) -24 -2 4
(10) Rod-1joining -11 -11
2 023 2 023 02 3
b Bucket cylinder piston rod end (1) sab
sa(11) sa b2
m e me 10 me
(12) Bucket-rod joining pin (1)
11
10

12 CZ335-1104053

Fig 4-39
1 - 24 -24 -2 4
2 3- 1 3 -11 3 -11
0 02 02
b 2 Every 250 service hours
4.8.7 b2 b2
m esa me
sa
me
sa
4.8.7.1 Air filter element - inspect/clean/replace

CAUTION
Risk of injury or damage to engine!
If you carry out checking, cleaning or replacement with improper operation, dust may get into the
engine and cause damage to it, and you may suffer from injury.
To avoid this, please follow below procedures:
• Be sure to shut off the engine before performing these operations, keep close matching be-
tween the sealing rubber of the end cover and the filter.
4 4 4
1-2 out the inner filter element for cleaning.
• Never-1take - 1 1-2 - 1 1-2
023inner and outer filter elements must be20replaced
• 2The 23 at the same time. 2 023
e sa•b Wear goggles, dust masks or other protective
e sab e sab air.
devices when cleaning with compressed
m m m
• Do not forcibly pull out the outer filter element. When working at a high place or a place where
footholds are unstable, be careful not to drop the outer filter element under the reaction force
when pulling it out.

Outer filter element - Clean and replace

• Clean: Every 250 service hours or when the air cleaner clogging alarm appears.
• Replace
Every 1000 service hours or when it has been cleaned for six times, whichever occurs first.
-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-41

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
2
1
1. Open the3-rear-left access cover of the ma-
2 3-1 3 -11
2 0 2 0 02
saband loosen the clip or clasp (1) before
chine
sab sa2 b2
m e m e me
removing the cover (2).
T O P
×××××××××××××××××××××××××××××
×××××××××××××××××××××××××××
××××××××××××××××××××××××××
×××××××××××××××××××××××××
××××××××××××××××××××××
××××××××××××××××××

0-13017

-24 Fig 4-404

-2 -24
-11 -11 -11
2 023 2 023 02 3
sab the outer filter element (3), shakeesitab
2. Hold
sa b2
m e m to
slightly and turn it in both directions in order me
pull it out.
4
3.Check the inner filter element (4) to see if it
displaces or tilts. Push it back to position in 3
case of displacement or tilting. 5

4.Cover the inner element (4) with a piece of

clean cloth to avoid entering of dirt.

5. Clean the cover and clear the dust inside CZ335-1104006

the housing (5).-24 4 4
-11 1-2
Fig-14-41 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

4-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

1 - 24 1 - 24 -2 4
6. Blow3-1the outer filter element with com- 3-1 3 -11
b 202 air (less than 0.2MPa) along thebin-
pressed 202 b2
02
sa sa sa
me side and outside pleats. me me
Note:

• Do not tap the air filter element with any ob-

ject when cleaning it.
• Do not use air filter elements with damaged
pleats, gaskets or seals.
CZ335-1104008
• Using a filter element that has been used
for more than a year or an O-ring that has Fig 4-42
4 could result failure. Never
been cleaned
2 -24 -2 4
- 1 1-again. -11 -11
023 3 3
use them
2 02 02
sa7.bUse a light to illuminate b2 b2
me esa
the filter element.
m me
sa
Replace the filter element in case of holes or
reduced thickness found in the filter material.

CZ335-1104107

Fig 4-43

-24 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

-24 -24 -2 4
3-11 3-11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 4-43

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
Replacement
2 3-1 of the inner filter element 2 3-1 3-11
2 0 2 0 02
sab
1.eRemove sab sa b2
m
the outer filter element (3) and
m e me
then the inner filter element (4).

4
2. Cover both ends of the elements with a
piece of clean cloth to prevent dust form en-
3
tering the filter element.

3. Clean the inside of the air cleaner body and

then remove the covering cloth.

-24inner filter element (4) onto 24 4

CZ215-1304005
4. Place the new - -2
-11 1 1
Fig- 4-44 -11
023 side.
the connecting
202
3 02 3
b2 b b2
m esa
5. Install the outer filter element (3). me
sa
me
sa
Push the filter element straight forward into
the air cleaner housing. You can hold and
shake it slightly to make the task easier. 2

6. Install the cover (2). Make sure the arrow

mark points upward. Lock the clip (or clasp)
(1). Check the gap between the housing and 1

the cover. Reinstall the cover if the gap is

-2 4 -2 4 CZ215-1304006
-24
-11 -11 -11
excessive.
02 3 02 3 4-45
Fig
02 3
Note:
b2 b2 b2
m esa m esa me
sa
• Never use the inner filter element after
cleaning it. Replace the inner filter element
when the outer one is replaced.
• When the outer filter element and the cover
have been installed, improper installation of
the inner filter element could damage the
outer element.
• Fake parts will allow dirt to pass through
and damage the engine due to insufficient
4
2 sealing area. Therefore,
precision in1-the -2 4 -24
-1 -11 -11
023 shall not be used under any
fake parts 02 3 02 3
b2
sa sab2 sa b2
me me me
circumstances.

4-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 -24 -2 4
11- belt tension - inspect/adjust
4.8.7.2 -Fan
3 3-11 3-11
02 02 02
sa b2 b2
sa CAUTION sab2
me me me
Risk of injury or damage to belt!
If you carry out inspecting or adjusting fan belt tension with improper operation, it may cause
damage to belt, and you may suffer from injury.
• Stop the engine before inspecting or adjusting fan belt tension.
• Over-tightened fan belt may cause damage to the belt itself or to the bearings.

Inspection

1. Press the middle section of the belt be- Alternator

tween the1 24 belt

-fan -24 -2 4
-11 -11
pulley and the alternator
-1
23 with a force of about 98N {10kgf} 3 3
belt20pulley 202 02
Fan belt pulley
b
sawith sab A
sab2
m e your finger.
me me
2. Measure the deflection (A). Standard value
Crankshaft pulley
of size A shall be 7~10mm {0.28~0.30in}.

WX235-1306002

Fig 4-46

Adjustment
2

24mounting bolt (1) and adjusting

1. Loosen the
- -24 -2 4
-11 -11 -11
3
23
nut (2).
0 02 3 02 3
b2
sa2. Loosen the adjusting bolt (3) and adjust
sa b2 sab2
me me the 1
me
belt tension of the alternator as specified.
Then, tighten the mounting bolt (1) and the
adjusting nut (2).

3. Start and run the engine at low idle for WX235-1306003

about 5 minutes. Stop the engine and check
Fig 4-47
belt tension once again.
The second check if especially necessary
when a new belt is installed. Belt tension may
1 - 24 a new belt seats into the belt 1 - 24 -2 4
3-1
change when
2 2 3-1 3-11
2 0 2 0 02
b2
pulley.
sa b sab sa
me me me

Operator Manul-Oct. 2019 4-45

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 - 24 -24
-11
4.8.7.3 Compressor
3 -11
belt tension - inspect/adjust
3 3-11
02 02 02
sa b2 sa b2 sa b2
me me me
Inspection
Compressor pulley
1. Press the middle of the belt between the
drive pulley and the compressor pulley with
A
your finger (about 58.8N {6kgf}).

2. Measure the deflection (A). Standard value

of size A shall be 5-8mm {0.20-0.31in.}.

Drive pulley

24 24 4
CZ335-1104054

1 - 1 - -2
3- 1 1
Fig- 4-48
3 3-11
b 202 b 202 b2
02
sa sa sa
me
Adjustment me me
1. Loosen the bolts (1) and (2). 4
1
2. Move the compressor (3) and its bracket (4)
in order to adjust belt tension.

3. Tighten the bolt (1) and (2) after positioning

the compressor (3).
2
3
4. Check again 4 the belt tension after 4 4
adjustment. -1 1-2 1-2 -11
-2
3-1
CZ215-1104019
3 3
202 0 2
2 Fig 4-49 b2
02
sab
Note: sa b sa
me me me
• Check for damaged pulleys and worn
Vgroove and V-belt. In addition, make sure
that the V-belt must not rub against the bot-
tom of the V-groove.
• Consult your Sany dealer to replace the belt
timely in case of the following conditions.

– The fan belt has been stretched and lit-

tle margin is left for adjustment.
-2 4 -2 4 -24
-11
– Cuts23or cracks are found in the belt. 3 -11 3-11
0 02 02
sa b2 sa b2 sa b2
me– The belt skids or squeaks. me me

4-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

• -24
A newly1installed -2 4 -24
-11 -11
V-belt shall be readjusted
-1
023one hour of operation.
after 02 3 02 3
sa b2 sa b2 sa b2
me me
4.8.7.4 Oil return check valve - check me

CAUTION
Risk of scald!
When the engine has just stopped, the hot parts and oil may cause burns.
• Be sure to wait for cooling down and then start the operation.

1. Remove the oil return hose (1) and hose

(2).
1 - 24 1 - 24 -24
3-1 the oil return check valve (3) and023-1
2. Remove
2 3 -11
0 02
b 2 it.
sacheck sab
2
sa b2
e
m • Remove the dirt built up in the valve e
m or on me
the screen if any.
• If the valve or the screen is damaged, re-
place then with new ones.

3. Install the oil return check valve (3), return

hose (1) and hose (2) and tighten the pipe Fig 4-50

clip.

4.8.7.5 Pipe24clamps of hydraulic system - check

24 4
- - -2
3 -11 3 -11 -11
202 the hydraulic system for missing, bdeformed
•bCheck 023missing
202 pipe clamps and loose bolts. Replace
2
sa a b sa
me es loosened bolts to specified torques.
or deformed pipe clamps if any. Tighten
m me
• Check if the hoops of the return oil hose and the T-clamp of the main pump suction hose are
loose. Replace these hoops and clamps or tighten them to specified torques if necessary.

4.8.8 Every 500 service hours

4.8.8.1 Geberal

The 100- hour and 250-hour services shall be carried out in the meantime.

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-47

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 bearing - lubricate
4.8.8.2 Swing
3 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me meWARNING me
Risk of serious injury!
It is dangerous to fill grease on the gear ring of the swing bearing.
• It is strictly prohibited to fill grease while it is rotating.

1. Lower the work equipment to the ground

and then shut down the engine. Place the hy-
draulic lockout control lever to the LOCKED
position.
-2 4 -24 -24
-11
23 through the two grease fittings 3 -11 3-11
2. Add grease
0 02 02
b2
sa the upper structure is kept still. sab2 sab2
me me me
while

3. Start the engine, move the lockout control

lever to the FREE position, and raise the CZ335-1104065

bucket 20-30 mm above the ground. Swing Fig 4-51

the upper structure by 90°.

4. Repeat steps 1 through 3 and add grease.

Note:

• The grease -is24used to prevent distortion -24 -24

-11
23 of joints. 3 -11 3-11
and noise
0 02 02
b2
• Itsais necessary to add grease to any compo- b2 b2
menent that appears inflexible or noisy m esa me
sa
after
operation for a long period.
• Wipe off the used grease that has been
squeezed out when greasing.
• Make sure to wipe off all used grease in dif-
ferent locations. Using a grease that has
been contaminated by sand or debris can
lead to wear of rotating components.

-2 4 -24 -24
3-11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

4-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 24 -2 4
11-
4.8.8.3 -Engine
3 -11
-
pan oil and filter element - change/replace
3 3 -11
02 02 02
sa b2 sab2 sa b2
me CAUTION me me
Risk of scald!
When the engine has just stopped, the hot
parts and oil may cause burns.
• Be sure to wait for cooling down and then
start the operation.
P

• For capacity of engine oil pan see "Table of

SY195/205/215/225/235C9 CZ335S-1103057

capacities" on page 5-14. Fig 4-52

• 4 wrench.
Prepare a filter 4 4
-2 -2 -2
-11 -11 -11
023the machine on solid and level ground023
1. Park 02 3
b2
saand b2 b2
me esa the
lower the work equipment onto
m me
sa
ground.

2. Start and run the engine at low idle for 5

minutes.

3. Stop the machine and place the hydraulic

lockout control to the LOCKED position.

4. Remove the bottom cover plate beneath Fig 4-53

the machine and place a container under the
- 24 -24 -2 4
-11 (P) to collect oil. Let the oil pass
drain valve
23 23-11 3 -11
0 a piece of clean cloth before the0 02
b2
through
sacontainer. b2 sa sa b2
me me Oil pan me
5. To prevent oil from splashing onto your
body, slowly move the drain valve handle to clean cloth

discharge oil. Then move the handle back to

close the drain valve.
Container
CZ335-1104057

Fig 4-54

-24 -24 -2 4
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 4-49

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
3 11- access door of the machine
6. Open the -right
3 - 11- 3-11
202the filter element (1) counterclock- b 202
and turn
b b2
02
esawith the filter wrench to remove it.
wise
m esa m me
sa
7.Clean the filter element seat (2). Fill the new
filter element with clean engine oil. Apply en-
2
gine oil (or a film of grease) to the filter sealing
surface and the threads before installing the 1
filter element to its seat.

Remark:
CB13040903-1
Check the filter element seat (2) for presence
of used seal. The 4presence of used seal in the Fig 4-55
4 4
1-2 (2) can cause oil leakage.
filter element-1seat -11
-2
-11
-2
2 023 2 023 02 3
(Thesabfollowing step 8 through step 13 applies
sab 1
sab2
m e m e me
to SY245 and SY265.)
Oil drain valve
8. Loosen the oil drain valve to release oil tightening torque
from the filter element. 40 ± 5 N•m

9. Put a container under the oil filter.

2
10. Use a filter wrench to remove the filter ele-
ment (1).
14092602
11. Prepare a new filter element and make
sure the O-ring24is in the groove of filter Fig 4-564 4
- -2 -2
cartridge. 3-11 3 -11 3-11
02 02 02
b2 b2 b2
m esaTighten the oil drain valve to a torque
12.
m
sa
eof me
sa
40±5Nm before installing filter element.
Fig 4-57
13. Ensure a close contact between seal sur-
face and filter seat (2) and then further tighten
them by 3/4 to 1 turn.

14. Open the engine hood and add oil through

the filler opening until oil level is between the
L and H marks on the dipstick.

15. Run the engine idly for a short time and

- 4
2engine. - 24 -24
then turn off the1 Check again the oil 1 -11
0 2
level, which 3-1shall be between the H and L 023-1 02 3
b2 b2 b2
esa of the dipstick.
marks
m esa
m me
sa
16. Reinstall the bottom cover plate.

4-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 24 -24
11- pinion gear grease level - inspect/fill
4.8.8.4 -Swing
3 -11
-
3 3 -11
02 02 02
b2
sa• sab2 sa b2
me me me
Prepare a dipstick.

1. Remove the two bolts (1) from the swing

frame. Remove the cover (2).
2

-24 -24 -24

CZ335-1104068

3-11 3 -11 3 -11

02 02 02
Fig 4-58

sab2 b2 b2
me m esa me
sa
2. Put the dipstick (3) into the grease through
the inspection hole. Check the grease level
(S). A 3

Height of S: 7 mm {0.3 in} at minimum

3. Check if the grease turns milk-white. Milk- S

white grease indicates that the grease has
been contaminated. Consult your Sany dealer
in order to change the grease.
4 4 4
1-2 15L (3.97 US gal)
Grease capacity:
-11
-2
-11
-2
3-1
CZ335-1104069
3 3
2 the bolts (1) to reinstall the cover (2).b 202
0
4.b Use
2
b2
02
sa sa
Fig 4-59
sa
me me me

-24 -24 -24

3-11 3 -11 -11
CZ335-1104070
3
02 02 02
sab2 sa b2 Fig 4-60
sa b2
me me me

Operator Manul-Oct. 2019 4-51

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 fuel filter element - replace
4.8.8.5 Primary
3 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me meWARNING me
Risk of serious injury!
When the engine is running, high pressure will be generated in the fuel piping system. After the
engine is shut down, all parts are hot. At that time, replacing the filter may cause injury.
To avoid this, please follow below procedures:
• Please replace the filter at least 30 seconds after the engine is shut down when the internal
pressure has been reduced and until these parts are cooled.
• Keep away from fire.

Note:
-24 -24 -24
• 23 -11 3 -11 3-11
Sany genuine
2 0 fuel filter element is a special
2 02 02
b
sa of effective filtration. The filter element
filter sa b sab2
memust be replaced with a genuine one. me me
• The use of other parts may allow dirt or de-
bris to pass through and cause the spray
system failure. Therefore, avoid using any
substitutes.
• Prevent dirt from entering the fuel system
CB13040702
during inspection and service. In case of
any parts contaminated by dust, flush them Fig 4-61
clean with engine oil.
• -2 4
Prepare a 1container -24 -24
-11 -11
to store the fuel
-1
023
drained. 023 02 3
sa b2
• Prepare sa b2 sab2
me me me
a filter spanner.

1. Open the right access cover of the

machine.

2. Place a container under the primary fuel fil-

ter to collect the fuel drained.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

4-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

1 - 24 1 - 24 -24
3-1 the drain valve (5), drain all water023-1
3. Loosen
2 3 -11
0 02
b 2 sediment from the transparent coversab(4),
and
saand
2
sa b2
m e remove the fuel accumulated in m e
the filter me
element (3). 1

40Turn the transparent cover (4) counter- 2

clockwise with a filter spanner to remove it.
This cover can be used repeatedly. 3

5.Remove the old filter element. Clean the fil- 4

ter seat and replace the old filter element with 5
a new one. CB13040701

6.Replace the
1 - 24gasket (3) and install the trans- Fig 4
-2
4-62
-24
-1 (4) onto the filter seat (1).
parent 3cover 3-11 3 -11
02 02 02
b2 b2
sa7.The sealing surface is to be oiled foreinstal-
sa sa b2
me m
lation. The sealing surface shall be in close
me
contact with that of the filter element before
further tightening it by 1/4-1/2 turn.

NOTE:

Overtightened transparent cover will damage

the O-ring and cause oil leakage. Insufficient
tightening will allow oil to leak from the clear-
ance of O-ring. To avoid such problems, the
24 must be tightened to specif-
transparent cover
1 - -24 -24
3-1
ic torque. 3-11 3 -11
02 02 02
b2
sa8. Bleed the air after replacement of the b2 b2
me m esafilter me
sa
element (2).

For the method of air bleeding, see "Secon-

dary fuel filter element - replace" on page
5-57.

9. After replacing the filter element, start and

run the engine at low idle for 10 minutes.

Check the filter-sealing surfaces and the

transparent cover for fuel leakage. Check the
-24 of the filter element when 11-24
tightening11degree -24
23- 2 3- 3 -11
fuel20leaks. 2 0 02
sab sab sa b2
e e
m If the fuel still leaks, repeat the stepsm1-7. Re- me
move the filter element and replace it with a

Operator Manul-Oct. 2019 4-53

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

new filter element

1 - 24 if any damage or foreign -24 -24
1
23- on the sealing surface. 3 -11 3 -11
object is found
0 02 02
b2 b2 b2
m esa Secondary fuel filter elementm-ereplace
4.8.8.6 sa
me
sa

WARNING
Risk of serious injury!
When the engine is running, high pressure will be generated in the fuel piping system. After the
engine is shut down, all parts are hot. At that time, replacing the filter may cause injury.
To avoid this, please follow below procedures:
• Please replace the filter at least 30 seconds after the engine is shut down when the internal
pressure has been reduced and until these parts are cooled.
• 4 fire.
Keep away from 4 4
-2 -2 -2
3-11 3 -11 3 -11
02 02 02
Note:
b2 b2 b2
m esa m esa m esa
• Sany genuine fuel filter element is a special filter of effective filtration. The filter element must be
replaced with a genuine one.
• The use of other parts may allow dirt or debris to pass through and cause the spray system fail-
ure. Therefore, avoid using any substitutes.
• Prevent dirt from entering the fuel system during inspection and service. In case of any parts
contaminated by dust, flush them clean with engine oil.
• Prepare a container to hold the fuel drained.
• Prepare a filter element spanner.

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

4-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 -24 -2 4
11-engine hood.
1. Open-the
3 3 -11 3 -11
02 02 02
b2
sa2. Open the engine hood. sa b2 sab2
me me me
3. Turn counterclockwise the filter cartridge (1)
with the filter element spanner to remove it.

4. Clean the filter element seat. Apply a film of

oil to the surface of the new filter cartridge be- 1

fore mounting it to the filter element seat.

Note: 0-13021

• Do not fill the new filter cartridge with fuel.

Fig 4-63
• 4 cover (B) and install the
Remove -2the -24 -2 4
23 -11 3 -11 3 -11
cartridge.
0 02 02
b2
sa5. Replace sa b2 b 2
esa
A B
me the internal seal (2) withmea new m
one.

6. During installation, tighten the filter car-

tridge until its sealing surface contacts that of
the filter seat. Then, tighten it further by 3/4
turn. CZ335-1104067
If the filter cartridge is over-tightened, the
seals may be broken and oil leakage could re- Fig 4-64

- 24
sult. If the cartridge
1
is too loose, fuel will leak
1 - 24 -2 4
from the
2 3-1sealing location. Therefore, the filter023-1 3 -11
0 02
b2
saelement must be tightened to a suitable
sab
2
sab2
e
m torque. m e me
7. Bleed the air after filter element
replacement.

CZ335-1104090

Fig 4-65

-2 4 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-55

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

1- 24 -24 -24
Air bleeding-1procedure: -11 -11
2 023 202
3 02 3
sab the fuel tank
8. Fill till the float sa
reaches its b 3
sa b2
m e me me
maximum level.

9.Loosen the plug (3) of the fuel filter.

CZ215-1104016

Fig 4-66
1 - 24 -24 -24
1
3- -11 -11
2 0 2 2 023 02 3
sab
4.8.8.7 Radiator and oil cooler fins -
sab
inspect/clean
sa b2
m e m e me
WARNING
Risk of serious injury!
If the compressed air, high pressure water, vapor is directed towards the body or is used to re-
move dust or dirt, there is a risk of personal injury.
• Be sure to wear goggles, dust covers or other protective equipment.

Improper cleaning operations and dusty work-

places may cause damage to the radiator fins.

-24 follow below procedures.

To avoid this, please -24 -24
3 -11 3 -11 3-11
• 02 compressed air is used for clean-
When2the 02 02
b b2 b2
m esa please maintain a certain distance.
ing,
me
sa
me
sa
• In dusty workplaces, inspect the radiator fins
daily irrespective of maintenance period.

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

4-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24 -2 4 -2 4
11-engine hood.
1. Open-the
3 3-11 3 -11
02 02 02
b2
sa2. Open the left access door of the machine.
sa b2 sa b2
me me me
3. Loosen the wing bolts (1) and pull out the
screen (2). 1

2
4. Clean the screens with compressed air
(0.2MPa) or water.

CZ215-1304002

Fig 4-67
1 - 24 -2 4 -2 4
3- 1 3-11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

CZ215-1304003

24
Fig 4
4-68 4
1 - -2 -2
2 3- 1
23 -11 3 -11
2 0 20 02
5.b Inspect the radiator (3), the hydraulicboil b2
m esacooler fins (4), the inter-cooler (5), themair
a
es con- 4 me
sa
ditioner condenser fins (6) and the fuel cooler 3

(if equipped).

If mud, dust or leaves are found on these

5
components, clean them with compressed air 6
or water in the opposite direction of air flow.

Improper cleaning operations may cause

damage to the radiator fins.
0-13022

• Do not use-2hard 4 objects to remove dirt during - 244-69 -2 4

1 1 -11
3-1to avoid damaging the radiator fins. 023-1
Fig
cleaning
0 2 02 3
2 2 b2
e sa6.b Check the radiator fins for deformation,
e sab sa
m m me
holes or cracking after cleaning. Make repairs
or replacement if necessary. Inspect the

Operator Manul-Oct. 2019 4-57

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 hoses in case of cracking

hoses. Replace-the
1 -2 4 -24
1
23- for loose hose clamps. 3 -11 3 -11
or aging. Check
0 02 02
sab2 sa b2 sab2
7.eRemove
m me
the bottom cover (7). Remove the
me
dirt, debris and tree leaves that have been
swept to the external edge.

8. Restore screen (2) that has been cleaned

7
and secure them with wing bolt (1).

9.Install bottom cover (7) and lock the engine

hood and the left access door.

-24 -2 4 CZ335S-1104018
-24
3-11 23 -11 3 -11
02 0Fig 4-70 02
sab2 sa b 2
sab2
me me me
4.8.8.8 Air conditioner fresh air/recirculation filter - clean

WARNING
Risk of injury!
When compressed air is used, the flying dust may cause personal injury.
• Be sure to wear goggles, dust covers or other protective equipment.

Note:

The filter shall be

1 - 24cleaned every 500 hours, but operating
1 - 24the machine in a dusty place requires1-24
1 1 1
23-filter more frequently.
cleaning the
20 23-
20 2023-
s a b s a b the A/C unit to produce noise. es a b
me
A dust-clogged air filter reduces air flow andecauses
m m

Internal air filter - clean

-24 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

4-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -2 4 -2 4
-11the screw (1) from the access cov-
1. Remove
23 23 -11 102 3-11
20the rear of the cab, remove the pressure
erb in b2
0
b2
sa esa sa
me m (3).
plate(2) and remove the internal air filter me
2. Use compressed air to clean the filter. If the 1

filter bears oil or too much dirt, clean it with

moderate detergent. After the filter has been
flushed with water, it must be dried completely
before reuse. This filter shall be replaced
every year with a new one. If a plugged air fil-
Fig 4-71
ter cannot be 4cleaned with compressed air or
1 - 2 1 - 24 -2 4
flushing
2
1
3-water, replace it immediately.
2 3-1 3-11
2 0 2 0 02
sab sab sa b2
m e m e me

3 2

Fig 4-72

-24 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

-24 -2 4 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 4-59

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

-11 - clean
Fresh air filter
3 3 -11 3 -11
02 02 02
b2 b2 b2
m esa
1. Unlock
esa
and open the cover (4) on the left
m me
sa
side of the cab. Remove the locking nut (5)
and take out the fresh air filter (6).

2. Use compressed air to clean the filter. If the

filter bears oil or too much dirt, clean it with
moderate detergent. After the filter has been
flushed with water, it must be dried completely
before reuse. This filter shall be replaced
every year with a new one. If a plugged air fil-
ter cannot be11 - 24 -24 -24
3-
cleaned with compressed air or
2 replace it immediately. 3 -11 3 -11
flushing20water, 02 02
sab b2 b2
me m esa me
sa
3. After cleaning, restore the filter (6), tighten
the nut (5) and lock the cover.

Fig 4-73

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me Fig 4-74
me

4-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-24 -24 -2 4
NOTE: -11 -11 -11
2 023 2 023 02 3
b fresh air filter must be installed correctly.
saThe sab sa b2
e e
m To install the filter, the long end (L) ofmthe filter me
(6) must be inserted first into the filter box. By
inserting the short end (S), the cover (4) will
not be closed.

-24 -24 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

Fig 4-75

4.8.8.9 Swing drive oil level - check/fill

1 - 24 CAUTION 1 - 24 -2 4
Risk of
2
1
3-scald! 2 3-1 3-11
0 0 02
b 2 the engine has just shut off. thesahot
When
saparts b2 sa b2
m e and oil may cause burns. m e me F
G
• Do not operate until they are cooled.

1. Remove the dipstick (G) and wipe off the oil

on it.

CB13050901-1
2. Insert the dipstick (G) back into the tube.
Fig 4-76

-24 -24 -2 4
3-11 3-11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 4-61

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
3.Take out the
3 - 11dipstick (G) and check whether
3 -11 3 -11
2
20 is between the H and L marks. 02 02
b2 b2
the oil level
sa b
me m on esa me
sa
4. If the oil level is lower than the L mark
the dipstick (G), remove the filler cap (F) and
add oil.
H

L
CZ335-1204006

Fig 4-77

1 - 24 1 - 24 -24
-1 goes beyond the H mark on
5. If the oil 3level
2 2 3-1 3 -11
2 0 (G), loosen the drain valve (P) b 2 0 02
s ab
the dipstick
sa sab2
m e
and to drain the excessive oil. me me
• If the oil level is too high, consult your Sany P
dealer for inspection.
• Place a container under the drain valve be-
fore draining engine oil.

6.After checking the oil level or refilling the oil,

insert the dipstick (G) into the tube and restore
CB13051401-1
the filler cap (F).
Fig 4-78
1 - 24 -24 -24
3- 1 -11 -11
2 0 2 2 023 02 3
sab
4.8.8.10 Final drive oil level - check/fill
sab sab2
m e m e me
WARNING
Risk of serious injury!
Failure to follow below procedures could result in serious injury.
• When the engine has just shut off, the hot oil may cause burns. No not operate until it is
cooled.
• If there is residual pressure in the box, the oil or plug will burst out. Slowly loosen the plug to re-
lease pressure.
• When loosening the plug, do not stand in front of it.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

4-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -2 4
-11machine on a hard and flat ground
1. Park the
23 23-11 3 -11
0 20 02
sa b 2 adjust position so that the drain plug b(D)
and b2
me m and
is closest to the ground. Stop the engine
esa mL e
F sa
place the lockout lever to the LOCKED D

position.
Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

3. Remove the screw plug (L) with a spanner.

CZ235-1104017
When oil level is 10 mm {0.4 in} lower than the
Fig 4-79
24 the port (L), the amount of oil
bottom line-of -24 -2 4
-11 -11 -11
023is just perfect.
added 02 3 02 3
sa b2 b2 b2
me esa
4. If the oil level is low, add specifiedmgear oil me
sa
through the fill port.

5. Restore the screw plugs (F) and (L) after

check. Tighten the screw plugs to specified
torques.

6. Check the other final drive using the same

method.

- 24 -24 -2 4
-11 1000 service hours
4.8.9 Every
3 3-11 3 -11
02 02 02
b2
sa4.8.9.1 General sab2 sab2
me me me
The 100-, 250- and 500-hour services shall be carried out in the meantime.

4.8.9.2 Hydraulic oil suction filter element - replace

CAUTION
Risk of burn!
When the engine has just shut off, the hot parts and oil may cause burns.
• Do not operate until they are cooled.

-2 4 -24 -2 4
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 4-63

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-2 4 -24 -24
Note: -11 -11 -11
2 023 202
3 02 3
Forsa bmachines equipped with a hydraulicsa b sa b2
m e me me
breaker, the hydraulic oil deteriorates faster
than that of machines operating with a bucket.

1. Park the machine on a hard and level

ground. Adjust the work equipment to an atti-
tude ready for service. Lower the work equip-
ment to ground and stop the engine.
CZ335-1104086
2. Remove the butterfly nut (1) of the breather
valve on top of the hydraulic tank. Press the Fig 4-80
- 2 4 - 24 -24
1
vent valve to-1release 1 -11
3-1
internal pressure.
0 2 3 0 2 02 3
2 2 1
b2
e sab e sab sa
m m me
Press

CZ215-1304004

24
Fig 4-814 4
1 - -2 -2
1
3- -11 -11
2 0 2 2 023 02 3
b
3. Loosen
saWhen
the four bolts and remove the cap
sab sa b2
m e
(2). the cap is being removed, it m e
may me
eject due to the action of the spring (3). In this 2

case, hold down the cap when removing the 3

bolts. 4

4. Remove the spring (3), valve (4) and 5

strainer (5) before disassembling the filter ele- 6

ment (6).
• Check the bottom of the filter box and re-
move the dirt if any. Keep the hydraulic oil CZ335-1104088

24
free from any-dirt.
1 1 - 24 -24
1 Fig
23-disassembled parts with cleaning 2023-
14-82
3-11
5.Clean20the 02
oil.esa
b sab sa b2
m m e me
6.Install a new filter element.

4-64 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
- valve (4), strainer (5) and spring 11- 24 -2 4
7.Restore
3 - 11the 3- 3 -11
(3).202 2 0 2 02
sa b sab sa b2
me me
8.Install the cap (2) to its position. Hold down me
the cap and tighten the bolts.

9. In order to bleed internal air, start and run

the engine at low idle for 10 minutes.

10.Stop the engine.

4.8.9.3 Swing drive oil - change

CAUTION
1 - 24 4 -2 -2 4
Risk of
2 3-scald!1 3 -11 3 -11
0 202 and oil may cause burns.
2 the engine has just shut off, the hot parts
When
b2
02
e sa•b Do not operate until they are cooled. esab sa
m m me

• Swing drive casing capacity: 4.0 L (1.06 US

gal)

1. Place a container under the drain valve (P)

P
to collect the gear oil drained.

2. Loosen the drain valve (P) to drain the gear

oil. Tighten the drain valve upon completion of

1 - 24 -24 -2 4
-11 -11
the draining.
1
NOTE:
023- 02 3 023
sa•b2 b2
If the gear oil flows out in a thin threadsapat- sa
2
b CB13051401-1
me tern, stop draining. me Fig 4-83
me
• When ambient temperature is low, you can
swing the work equipment to slightly in-
crease the oil temperature before draining
the oil. However, the work equipment shall
not be swung during draining, which may F
G
otherwise damage the swing unit.

3. Remove the filler cap (F) and add oil as re-

-24 the filler opening.

quired through -24 -2 4
3-11 3-11 -11
202 the oil level. 02 023
b2 2
4. Check
sa b b CB13050901-1
me m esa me
sa
5. Apply sealant onto the thread of the filler Fig 4-84
opening and tighten the filler cap.

Operator Manul-Oct. 2019 4-65

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-242.7N·m
Tightening torque: -2 4 -24
3 -11 3 -11 3 -11
NOTE:202 02 02
sab b2 b2
me mesa me
sa
Improper tightening of the filler cap may cause
the gear oil in the swing drive to leak.

4.8.9.4 Cab door lock and front window lock catch - inspect/tighten

1. Check the body of the cab door lock.

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 Cab door lock
sab2
me me me

C13082201

Fig 4-85

2. Check the lock catch of the cab door lock.

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me Lock catch me

C13082202

Fig 4-86

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

4-66 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
- windshield lock catch inside the 11- 24 -2 4
3. Check
3 - 11the 3- 3-11
2 0 2 2 0 2 02
b2
cab. (One at each side)
sa b sa b sa
me me
When the items listed above are found loose, me
tighten them immediately so that the cab door
and windows can be opened and shut
properly.

Windshield lock catch

C13082203

Fig 4-87
1 - 24 -2 4 -2 4
3- 1 3 -11 -11
2 0 2 2 02slide 2 023
sab sab sab
4.8.9.5 Cab door hinge and front window rail - inspect/add grease
m e m e m e
Inject grease through the grease fi tting on top
of the cab door hinge till grease is seen spill-
ing out. Grease fitting

-2 4 -2 4 - 24
3-11 3 -11 3-1
1
02 02 2C13082204
0
sa b2 sa b2 sa b 2
me me me
Fig 4-88

Apply grease onto the slide rails at both sides

of the cab door ceiling.

Slide rail

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02C13082205
sa b2 sa b2 sab 2
me me Fig 4-89 me

Operator Manul-Oct. 2019 4-67

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 - 24 -24
-11
4.8.9.6 Windshield
3 -11
wiper arm nut - Inspect/tighten
3 3-11
02 02 02
b2 b2 b2
esa the nut of the windshield wiper m
Check
m esa
arm.
me
sa
Tighten the nut immediately when it is found
loose so that the wiper can function properly.
Cap
1. Raise the nut cap at the end of the wiper
arm and check if the nut comes loose.

2. Tighten it with a torque wrench or an ordi-

nary wrench if the nut is loose.
Tightening torque: 35~45N·m Nut

-2 4 -2 4 C13082206
-24
3 -11 -11
3 4-90 3-11
02 02 02
Fig
b2 b2 b2
m esa m esa me
sa
4.8.9.7 Engine exhaust pipe clamps - check

Consult your Sany dealer to check the fastening conditions of the air cleaner - turbocharger - post
cooler - engine clamps.

4.8.9.8 Fan belt tension - check/replace

Check the tension of fan belt. Replace the fan belt in case of cracks or damage. Contact your Sany
dealer if you have any troubles.

24pressure in accumulator (breaker)24- check

4.8.9.9 Nitrogen
- - -24
3 -11 3 -11 3-11
202
(If equipped)
b2
02
b2
02
e sab esa sa
m
Special tools will be used in order to checkmthe accumulator and inject nitrogen. me
Please consult your Sany dealer, if possible, to conduct related inspection and infl ating operation.

4.8.9.10 Fan belt tension - check/replace

Check the tension of fan belt. Replace the fan belt in case of cracks or damage. Contact your Sany
dealer if you have any troubles.

4.8.9.11 Nitrogen pressure in accumulator (breaker) - check

(If equipped) -2 4 -2 4 -24

3 -11 3 -11 3-11
02 will be used in order to check the accumulator
Special2tools 202 02
b2
and inject nitrogen.
e sab e sab sa
m me operation.
m to conduct related inspection and infl ating
Please consult your Sany dealer, if possible,

4-68 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

1- 24 24 -2 4
4.8.9.12-1Swing
3 11- add
mechanism grease - check -and
3 3-11
02 02 02
b2
saAdd b2 b2
me
grease through injection port (1)
m esauntil me
sa
grease seeps out from overfl ow port (2).

• Use EP grease (SHELL: Albanian EP2,

etc.)
• Lube oil: Change and add lube oil after
1,000 hours of motor running.
2 1

-24 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me
CZ215-1104013

Fig 4-91

4.8.9.13 Hydraulic tank breather valve filter element- replace

WARNING
Risk of serious 4 injury!
1 - 2 1 - 24 injury. -2 4
1
Failure to follow
- below procedures could result in 1
serious
- -11
023 replacing the breather valve filter element,
• 2Before 2 023 shut off the engine. 2 023
e sa•b The hot parts and oil may cause burns.
e
b
saDo not operate until they are cooled. esa
b
m m m

-24 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-69

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24
1- of the hydraulic tank and re- -24 -24
1. Clean the-1
top
23 23 -11 3 -11
20 contaminants around the breather b 20 02
moveb the b2
m esa
valve. me
sa
me
sa
Disassemble the valve in a place that is free
from fire sources and dust.

2. Remove the butterfly nut (1) on the breather

valve and press the vent valve to release in-
ternal pressure.
CZ335-1104080
3. Remove lock nut (2), cover (3) and take off
Fig 4-92
4
the filter element (4).
2 -24 -24
-11- -11 -11
23 cover (3) with a brush if exces-
4. Clean0the 023 02 3
b2 b2 b2
esadirt is found inside. Replace a new m
sive
m esa
filter
m1e
sa
element if it is broken.
3
2
5. Install the cover (3) and tighten lock nut (2). 4

NOTE:

• When assembling the lock nut (2), tighten it

to the specific torque (10-14 N·m).
CC13031501

24
Fig 4-934 4
1 - -2 -2
2 3- 1 3 -11 3 -11
0
2Every 2000 service hours 02 02
sab
4.8.10
sa b2 sab2
m e me me
4.8.10.1 General

The 100-, 250-, 500- and 1000-hour services will be carried out in the meantime.

4.8.10.2 Final drive oil - change

WARNING
Risk of serious injury!
When the engine has just shut off, the hot oil may cause burns. If there is pressure in the case,

1 24burst out and cause injury.

the oil or plug will
- 1 - 24 1 - 24
3-1 please follow below procedures:
To avoid this,
2 3-1 2 3-1 2
• Do b 20 operate engine until it is cooled.
not b 20 b 20
s a s a s a
m• eBe sure to loosen the plug slowly to release
me pressure and do not stand in front ofmit.e

• .
4-70 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -2 4
-11machine on a hard and flat ground
1. Park the
23 23 -11 3 -11
0 20 02
b 2 adjust position so that the drain plug b(D)
and
sa b2
me m and
is closest to the ground. Stop the engine
esa mL e
F sa
place the lockout lever to the LOCKED D

position.
Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

3. Place a container under the drain port (D)

CZ235-1104017
to collect the oil. Loosen the level port plug (L)
Fig 4-94
-24port plug to discharge oil.
and the drain -24 -2 4
23-11 23 -11 3 -11
20 the oil in the final drive is drained,0 02
4.bWhen
sa b2 b2
me m fuel
clean the drain port plug with clear diesel
esa me
sa
and install the plug.

5. Remove the fill port plug (F) and add speci-

fied gear oil through the filler opening until oil
flows out from the level port.

6. Clean the plug with clear diesel fuel and re-

install the plug.

-2 4 -24 -2 4
23 -11 3 -11 3 -11
2 0 02 02
b b2 b2
esa sa sa
NOTE:
m me me
Check the O-ring on screw plug and replace
the O-ring if it is damaged.

4.8.10.3 Hydraulic oil suction filter element – clean/replace

CAUTION
Risk of scald!
When the engine has just shut off, the hot parts and oil may cause burns.
• Do not operate until they are cooled.
-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 4-71

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
1. Remove -the
3 11-butterfly nut (1) of the breath- 3 - 11- 3-11
2 the hydraulic tank and press the 202
20on 02
b2
er valve 1
b b
esavalve to relieve internal pressure.
vent
m esam me
sa
Press

CZ215-1304004

Fig 4-95
1 - 24 -24 -24
2 3-1 3 -11 3-11
2 0 the four bolts and remove the cap 202 02
2. Loosen
b
saWhen sab sa b2
e
(2).
m the cap is being removed, it may efly
m 2
me
out due to the action of the spring (3). In this
3
case, hold down the cap when removing the
bolts.
4

3. Hold the top end of the rod (4) and pull it up-
5
ward to remove the spring (3) and the suction
filter element (5). 6

4. Clean the suction filter element (5). Flush it

CZ335-1104093
with cleaning oil. Replace the suction filter ele-
4 -24 4
1-2
ment if it is damaged. 1 -11
-2
3-1
Fig 14-96
0 2 0 2 3- 02 3
s a b 2 installation, fix the suction filter ele-
5. During
s a b2 sa b2
m e
ment (5) to the projected part (6) of the oilm e
tank me
before assembling.

6. When assembling, use the bulged part of

the cap (2) to hold the spring (3) before tight-
ening the bolts.

-2 4 -24 -24
3 -11 3-11 3-11
02 02 02
sab2 sab2 sa b2
me me me

4-72 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

1- 24 24 -2 4
4.8.10.4-1Nitrogen
3 11-
pressure in accumulator -(control oil circuit) - check
3 3 -11
02 02 02
sa b2 b2
sa WARNING sa b2
me me me
Risk of serious injury!
As the accumulator is filled with HP nitrogen, improper operation will cause explosion, resulting in
mechanical damage and personal injury.
To avoid this, please follow below procedures:
• Keep away from fire. Do not collide or roll the accumulator to avoid any shock.
• The gas in the accumulator must be released completely during handling. Please contact your
Sany Heavy Machinery authorized dealer for doing this.

Note:
-2 4 -24 -2 4
-11 -11 -11
023 023 023
In continuous operation with low nitrogen pressure in the accumulator, the remaining pressure in
b 2 2
b occurs to the machine. 2
s ahydraulic circuit will not be released once afailure
s ab
s
me me me
Functions of the accumulator

The accumulator stores the pressure of the

control circuit. Even if the engine is turned off,
the control oil circuit allows you to achieve the
following operations:

• Operate the control lever to lower the work

equipment. The work equipment will fall
due to gravity
4 4 4
• 1-2 in hydraulic circuit can be
The pressure
-1 -11
-2
-11
-2
023
released. 02 3 023
sa b2 sa b2 sa
2
b CB13041502-1
me me is
The installation location of the accumulator me
shown in the right illustration. Fig 4-97

Checking the functions of accumulator

During inspection, make sure the surrounding area is clear of personnel or any barriers.

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-73

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
-
Check nitrogen
3 11- pressure in the accumulator 3 -11 3-11
through20 2 following steps: 02 02
b2 b2
the
sab
me m esa me
sa
1. Park the machine on a hard and flat
ground.

2. Keep the work equipment 1.5m (4'11'')

above the ground at maximum reach (with the
1.5m
arm cylinder and the bucket cylinder fully
retracted).
The step 3 through step 5 shall be conducted CZ335-1104095
within 15 seconds.
Fig 4-98
The accumulator’s
- 2 4 pressure drops gradually - 24 -24
1 1 -11
after engine
0 2 3-1shutdown. Check the accumula- 023-1 02 3
b2
tor immediately
sa
after the engine is shut down. b 2
sa sab2
me me me
3. Keep the work equipment at its maximum
operating radius, turn the start switch to the
OFF position and stop the engine.

4. Turn the start switch to the ON position.

5. Place the hydraulic lockout lever to the

FREE position. Operate the joysticks and low-
er the work equipment. Check if the work
equipment touches the ground.
-24 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

CC13031404

Fig 4-99

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

4-74 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
1- equipment fall under its own -11- 24 -2 4
6. If the-1work
3 -11
2 02 to the ground, this shows the accumu- 2 023 02 3
b2
weight
b b
m esalator functions normally. mesa me
sa
If the work equipment fails to fall to the
ground, this shows pressure in the accumula-
tor has dropped.

Consult your Sany dealer for such an

inspection.

7. Place the hydraulic lockout lever to the CZ335-1104099

LOCKED position and turn the start switch to
Fig 4-100
4
the OFF position.
2 -2 4 -2 4
3- 11- -11 -11
2 0 2 2 023 02 3
sab
How to release pressure in hydraulic
sab
circuit
sa b2
m e m e me
1. Low the work equipment to the ground.

2. Place the lockout lever to the LOCKED

position.
The steps 4 through step 6 shall be carried
out within 15 seconds.
Pressure of the accumulator will drop gradu-
ally after the engine is stopped. Therefore, the
pressure can only be released when the en-
gine has just 4 turned off.
-2be -2 4 -2
CC13031403 4
23-11 3 -11 3-11
20 off the engine. 02 Fig 4-101 02
3.bTurn
sa sa b2 sa b2
me me me
4. Turn the start switch to the ON position.

ON
OFF
STA
T
HEA

RT

CC13031804

-24 -24 -2 4
3-11 3- 1 4-102
1Fig 3-11
b 202 b 202 b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 4-75

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
3 11- lever to the FREE position
5.Place the -lockout
3 - 11- 3 -11
and then
b 202cycle the control levers in all direc- b 202 b2
02
esa to release the pressure in control circuit.
tions
m m esa me
sa
6.Place the lockout lever to the LOCKED posi-
tion and then turn the start switch to the OFF
position.

CC13031404

Fig 4-103

-2 4 -2 4 -24
3 -11
4.8.10.5 2Cooling system interior - clean 3 -11 3 -11
0 02 02
sab2 sa b2 sab2
me meWARNING me
Risk of serious injury!
When the engine is just turned off, the high pressure hot coolant in radiator may cause burns if
the radiator cover is removed for discharging.
To avoid this, please follow below procedures.
• After the coolant in radiator is cooled, slowly turn the cover to release pressure.
• When starting the engine for cleaning, set the lock lever to the lock position to prevent the ma-
chine from moving.
• The coolant is flammable and shall be kept away from open flames.
• -24to splash the coolant on your body. If -splashed
Be careful not 24 into eyes, flush with plenty of -24
-11
23 seek for profession treatment immediately.
23 -11 -11
023
water and
2 0 2 0 2
• Itsaisb strictly forbidden to discharge the coolant
sab to sewers or the surface of the earth.
sabWhen re-
e e
m placing the coolant, please contact yourmSany Heavy Machinery authorized dealer. m e

Clean the inside of radiator fins and replace coolant

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

4-76 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
1- machine on a level ground and -11- 24 -2 4
1. Park-1the
3
2 off the engine. 3 3 -11
20shut
then
b 202 b b2
02
sa sa sa
me me
2. Remove slowly the radiator cap (1) to re- me
lieve pressure only when the coolant is cool
enough for you to touch the radiator cap with 1

your bare hand.

0-13018

Fig 4-104
1 - 24 -24 -2 4
3-1 -11 -11
2 0 2 2 023 02 3
3.Remove
b
saand
the bottom cover under the radiator
sab sab2
m e e
place a container to collect the coolant
m me
under the drain valve (2). Open the drain 2

valve (2) to drain the coolant.

4. Close the drain valve (2) after draining the

coolant. Add tap water and cleaning agent in-
to the radiator. When the radiator is full, start
the engine at a low speed in order to heat up
to 90°C (194°F) at minimum. Continue to run
the engine for about 10 minutes. CZ335-1104012

- 4
2engine - 244-105 -2 4
5. Stop the1 and open the drain valve 1 -11
3-1 1
Fig
(2) to2discharge water. Flush the cooling sys- 23- 3
0 0 02
b 2 with clean water till discharged water
satem
2
sab is sab2
e
m clear so as to remove the rust and sedimentm e me
inside the radiator.

6. Close the drain valve (2). Add coolant

slowly into the radiator till it overflows from the
filler opening.

7. Run the engine at low speed for about 5 mi-

nutes and then at high speed for another 3 mi-
nutes to bleed the air from the coolant. (The
radiator cap 4(1) shall be left open at the 4 4
-2 -2 -2
moment.)-11
3 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 4-77

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
- 11- level once again. Add more
8. Check coolant
3 3 -11 3 -11
202
if necessary.
b b2
02
b2
02
sa esa sa
me m
9. Clean the reserve tank (3) after completely 3
me
FULL
draining the coolant inside. Add water till the
LOW
coolant level reaches a level between the high
and the low marks. Replace the reserve tank
with a new one if the old one is hardly
cleaned.

10. Stop the engine. Wait about 3 minutes be-

fore adding water through the filler opening. CB13040901-1

Screw on the radiator cap tightly.

Fig 4-106
- 2 4 - 24 -24
1 1 -11
0 2 3-1bottom cover.
11. Install the
0 2 3-1 02 3
2 2 b2
sab the inside of hydraulic oil cooler esab
Clean
e sa
m m me
1. Remove the hydraulic oil cooler before cleaning. Cleaning shall be performed on a clean wash-
ing table.

2. Rinse the cooler with hydraulic oil of the same grade, plane kerosene, petrol or diesel fuel. Blow
the inside of the cooler with an air pump.

NOTE: Keep the inside of the hydraulic oil cooler clean during the cleaning process. Do not wipe
the cooler with cotton, linen or synthetic fibers.

Recommended cleaning agent: Hydraulic oil of the same grade, plane kerosene, petrol, diesel
4 4 4
fuel. 1-2 -1 1-2 -1 1-2 -1
3 3 3
202 202 202
ab Alternator - inspect
4.8.10.6
s sab sa b
me me me
Contact your Sany dealer to inspect the alternator.

Check the engine every 1000 service hours if the engine is started frequently.

4.8.10.7 Engine valve clearance - check/adjust

Special tools are necessary for inspection and maintenance. Consult your Sany dealer to do this
job.

4.8.11 Every 4000 service hours

1 - 24 1 - 24 1 - 24
0 3-1
4.8.11.1 General
2 0 2 3-1 0 2 3-1
b 2 250-, 500-, 1000- and 2000-hour services
sa100-,
2
sab shall be carried out in the meantime.
sab
2
e
The
m m e m e

4-78 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

24
1- pump - inspect -2 4 -2 4
4.8.11.2-1Water
3 3 -11 3-11
02 02 02
b2
saCheck the water pump for water leakageesor
a oilb2 sab2
me m
leakage. In case of any problem, contact your me
Sany dealer for disassembly, repair or
replacement.

24 24 4
CZ335-1104104

1 - 1 - -2
3- 1 3 1
- Fig 3-11
202 202 02
4-107

sab sa b sab2
me 4.8.11.3 Start motor - check
me me

Consult your Sany dealer to check the start motor. Check it every 1000 service hours if the engine
is started frequently.

4.8.11.4 Hydraulic tank oil - change

CAUTION
Risk of scald!

1 - 24 is shut off, the hot oil and parts may

When the engine
1 - 4 burns.
2cause -2 4
-1
To avoid
3
this, please follow below procedures. -1
3 3-11
02not operate until they are cooled.
•b 2Do 202 202
sa sa b sa b
me • When removing the oil suction cap, mepressure the exhaust button of breather
mevalve to release
the internal pressure.

NOTE:

For machines equipped with a hydraulic breaker, the hydraulic oil deteriorates faster than that of
machines operating with a bucket.

• Prepare a lever (used for 36 mm socket wrenches)

-2 4 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 4-79

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 bolts of the bottom cover plate
1. Unscrew the
23 3 -11 3-11
0 02 02
b 2 the cover plate.
and remove
sa sab2 sa b2
me me me
2. Swing the upper structure in order to posi-
tion the drain plug beneath the hydraulic tank
between the tracks.

3. Retract the arm and bucket cylinders and

lower the boom in order to enable the bucket
tips to touch the ground.
CZ335-1104102

4. Place the lockout lever to the LOCKED po- Fig 4-108

1 - 24 -24 -24
sition and turn
2 3 -1 the engine.
off
3 -11 3-11
20 02 02
s a b sab2 sa b2
me me me
5.Remove the cap of the oil filler (F).
F
6.Place a container under the drain plug. Re-
move the drain plug (P) with the lever to drain
the oil. Check the O-ring on the drain plug (P)
and replace it timely if broken. Tighten the
plug (P) after draining.

NOTE:

Do not get oil on your body when removing

the drain plug (P). P
4 4 4
1-2 1-2 -2
CZ335-1104103-1

3-1 oil as required through the fill- 0Fig

7.Add hydraulic
2 2 3-14-109 3-11
0
2Check the oil level, which shall be be- b 2 02
sab
er (F).
sa sa b2
m e
tween the H and L marks of dipstick. me me
4.8.11.5 Accumulator - replace

Replace the accumulator every two years or 4000 service hours, whichever occurs first.

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

4-80 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-24 -24 -2 4
2 3-11 WARNING
23 -11 3 -11
2 0 2 0 02
b of injury or damage to machine! sab
saRisk sa b2
e me
m As the accumulator is filled with HP nitrogen, me
improper operation will cause explosion, re-
sulting in mechanical damage and personal
injury.
To avoid this, please follow below
procedures.
• Keep away from fire. Do not collide or roll
the accumulator to avoid any shock.
• The gas in the accumulator must be re-
leased completely during handling. Please
4
-2 Sany Heavy Machinery au-
contact1your -24 -2 4
-1 -11 -11
023 dealer to solve it.
thorized 023 02 3
sab2 b2 b2
me m esa me
sa
If the machine is kept operating when the per-
formance of accumulator decreases, the pres-
sure in the hydraulic system will not be
released. Consult your Sany dealer to replace
the accumulator.

The accumulator's installation location is

shown in the right illustration.

-24 -24 -2 4
-11 -11 -11
CB13041502-1

02 3 023 02 3
sab2 sa b2 Fig 4-110
sa b2
me me me

-24 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-81

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

- 24 - 24 -24
-11
4.8.11.6 High-pressure
3 -1-1check
tube clamps and rubber
3 3 -11
02 02 02
sab2 sab2 sa b2
me me me

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me
CZ335-1104106

Fig 4-111

Check, through visual inspection and feel, for any loose bolts on the five mounting clamps of high-
pressure pipe between the supply pump and the spray nozzle. Contact your Sany dealer to replace
the parts in trouble.

4.8.11.7 Compressor working condition - inspect

1 - 24 1 - 24 1 - 24
The following
0 2 3-1two items are to be inspected: 0 2 3-1 0 2 3-1
2 b 2 are switched on/off when switching 2
sab
1.eWhether the compressor and the magnetic e saclutch e sabon/off the
m m m
air conditioner.

2. Whether the clutch or compressor produces abnormal noise.

In case of any problem, contact your Sany dealer for disassembly, repair or replacement of the
parts.

4.8.12 Every 8000 service hours

4.8.12.1 General

24 1000-, 2000- and 4000- hour services24shall be carried out in the meantime.
The 100-, 250-, 500-,
- - -24
3-11 3 -11 3 -11
202High-pressure tube clamps - replace
4.8.12.2
b 202 b b2
02
sa sa sa
me me
Contact your Sany dealer to replace the highpressure tube clamps of the engine. me

4-82 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

- 24 -24 -24
-11 10000 service hours
4.8.13 Every
3 3 -11 3 -11
02 02 02
b2
saContact b2 b2
me esa of the machine reaches 10, 000
your Sany dealer if service hours
m m
sa or overall
ehours
maintenance.

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 4-83

Maintenance SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

4-84 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

-2 4 -2 4 -2 4
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

Troubleshooting

2 4 2 4 2 4
11-
5 Troubleshooting
- 11- 11-
..............................................................................................................5-1
- -
023
5.12Troubleshooting 023 023
Preparation ...............................................................................................5-3
2 2
e sab 5.1.1 Checks before troubleshooting e sab .................................................................................5-3
e sab
m m m
5.1.2 Troubleshooting precautions .....................................................................................5-4
5.1.3 Electrical circuits troubleshooting precautions........................................................5-5
5.1.4 Hydraulic components handling precautions ..........................................................5-6
5.2 Measures Taken When Failure Occurs..............................................................................5-8
5.2.1 Failure-like phenomena .............................................................................................5-8
5.2.2 Towing the machine ...................................................................................................5-9
5.2.3 Towing hook for light loads ......................................................................................5-11
5.3 Engine Failures................................................................................................................... 5-12
5.3.1 Engine troubleshooting table ................................................................................. 5-12
1 - 24 temperature high ......................................................................................
1 - 24 1 - 24
3-1 3-1 3-1
5.3.2 Coolant 5-16
2 0 2
5.3.3 Engine oil pressure low 2 0 2 2 0 2
.......................................................................................... 5-17
a b a b
s 5.3.4 When fuel runs out ..................................................................................................
s s a b
me me me 5-19
5.3.5 When engine rotates reversely ............................................................................. 5-21
5.4 Failures of the Electrical System...................................................................................... 5-22
5.4.1 Electrical system troubleshooting table ............................................................... 5-22
5.4.2 Failure codes ............................................................................................................ 5-25
5.5 Battery.................................................................................................................................. 5-27
5.5.1 general....................................................................................................................... 5-27
5.5.2 Battery removal and installation ............................................................................ 5-28
5.5.3 Battery charging ...................................................................................................... 5-28

1 - 24 engine with jumper cable..........................................................................

5.5.4 Starting
1 - 24 5-29
1 - 24
2 -1
35.5.4.1 3-1 3-1 5-29
General...............................................................................................................
2 2
0 0
2 5.5.4.2 Connecting jumper cables...............................................................................
2 2 0 5-30
e sab 5.5.4.3 Starting engine .................................................................................................
e sab e sab
m m m 5-31
5.5.4.4 Disconnecting jumper cables .......................................................................... 5-31
5.6 Failures of the Hydraulic System .................................................................................... 5-32
Operator Manul-Oct. 2019 5-1
 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

-24 Failures ...................................................................................................

5.7 Other Common
11 -24 11
5-36 -24
11
0 2 3- 0 2 3- 0 2 3-
b 2 b 2 b 2
sa sa sa
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sab2
me me me

5-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
1-2
5.Troubleshooting
-1 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
e sa5.1 sa sa
m me
Troubleshooting Preparation me
5.1.1 Checks before troubleshooting

It em J u d g em en t v al u e Rem ed y

1. Check fuel level and type of fuel — Add fuel

2. Check for impurities in fuel — Clean, drain
3. Check hydraulic oil level — Add oil
4. Check hydraulic oil strainer — Clean, drain
Lubricating
5. Check swing drive oil level — Add oil
oil, coolant
1 - 26.4Check engine oil level (in oil pan) 1 - 24 — Add oil
1 - 24
2 3-1 7. Check coolant level 2 3-1 — Add water -1
3
2 0 8. Check dust indicator for clogging 2 0 — Clean20or2 replace
e sab 9. Check hydraulic filter e sab — e sab
Replace
m m
10. Check final drive oil level —
m Add oil

1. Check for looseness and corrosion of battery termi-

— Tighten or replace
nal and wiring
E l e c t r i c a l 2. Check for looseness and corrosion of alternator ter-
— Tighten or replace
equipment minal and wiring
3. Check for looseness and corrosion of start motor
— Tighten or replace
terminal and wiring

Hydraulic , 1. Check for abnormal noise and smell — Repair

2.4Check for oil leakage
mechanica l-2 - 24 — Repair - 24
1 1 1
3-1 3. Carry out air bleeding
02
equipment 3-1 02
— Bleed air 3-1
02
2 2 2
sab sab sab
me me stopped)
1. Check battery voltage (engine e
20~30V m Replace
2. Check battery electrolyte level — Add or replace
3. Check for discolored, burnt, exposed wiring — Replace
4. Check for missing wiring clamps and hanging wiring — Repair
5. Check for water leaking on wiring (be particularl y —
Electrics , Disconnect con -
careful attention to water leaking on connectors or
electrica l nector and dry
terminals)
equipment —
6. Check for blown or corroded fuses
Replace
7. Check alternator voltage (engine running at 1/2 Aft er running for
Replace
throttle or above) several minutes:
8. Check operating sound of battery relay 27.5~29.5V
4
-2(when switch is turned ON/OFF) -2 4 — Replace
-24
3-11 3-11 3-11
2 0 2 2 0 2 2 0 2
sa b 6-1
Table sa b sa b
me me me

Operator Manul-Oct. 2019 5-3

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11
5.1.2 Troubleshooting
3
precautions
3-11 3 -11
02 02 02
b2
sa the machine on a hard, level ground.esMake
• Park b2
a sure safety pins, blocks and machine
sa brake are b2
mefunctional. m me

• Workers in the same team must use the same signal system. Keep other personnel a safe dis-
tance away from the machine.

• If the radiator cap is removed when the engine is hot. Hot coolant may squirt out and cause
burns, wait for the engine to cool down before troubleshooting.

• Take care not to touch any hot parts or be caught by any rotating parts.

• 24 24 the negative (–) post of battery. 4

-2
Before disconnecting any electrical wiring, always disconnect
- -
3-11 3-11 3 -11
• 202removing the plug or cap from any vessel
Before 202 that contains pressurized oil, water or20air,
2 re-
e sab
lease
b
esa a measuring equipment, be sure etosaconnect it
the internal pressure. When installing
b
m m m
properly.

The aim of troubleshooting is to pinpoint the basic cause of the failure, to carry out repairs swiftly,
and to prevent reoccurrence of the failure.

When carrying out troubleshooting, it is important to understand the structure and function.

However, a short cut to effective troubleshooting is to ask the operator various questions to form
some idea of possible causes of the failure that would produce the reported symptoms.

4 troubleshooting, do not hurry to disassemble

1. When carrying out
-2 4 the components.
-2 -24
23 -11
are disassembled immediately any23 -11 3 -11
1) If components
0 failure occurs:
0 02
b2
•saParts b2
that have no connection withsathe failure or other unnecessary parts
sa will be b2
me disassembled. me me
• It will become impossible to find the cause of the failure.

2) It will also cause a waste of man-hours, parts, or oil or grease, and at the same time, will also
lose the confidence of the user or operator.

3) For this reason, when carrying out troubleshooting, it is necessary to carry out thorough prior in-
vestigation and to carry out troubleshooting in accordance with the fixed procedure.

2. Points to ask user or operator:

-24problems occurred apart from the problem

1) Have any other -24 that has been reported? -24
3-11 3-11 3 -11
02 anything strange about the machine2before
2) Was 2there 02 the failure occurred? 02
sa b sa b b2
me me esa
3) Did the failure occur suddenly, or were there problems with the machine conditionmbefore this?

4) Under what conditions did the failure occur?

5-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

-24 been carried out before the failure?-2When

5) Had any repairs 4 were these repairs carried out? -24
3-11 3-11 3-11
202 the same kind of failure occurred before?
6) Has 202 b2
02
e sab sa b sa
m 3. Check before troubleshooting me me
1) Check the oil level.

2) Check for any external leakage of oil from the piping or hydraulic equipment.

3) Check the travel of the control levers.

4) Check the stroke of the control valve spool.

5) Other maintenance items can be checked externally, so check any item that is considered to be
necessary.
1 - 24 1 - 24 1 - 24
0 3-1 failure
4. Confirming
2 0 2 3-1 0 2 3-1
2 2 2
e sa•bConfirm the extent of the failure yourself,
e saband judge whether to handle it as a real
e sabfailure or as a
m m m
problem with the method of operation, etc.

• When operating the machine to reenact the troubleshooting symptoms, do not carry out any in-
vestigation or measurement that may make the problem worse.

5. Troubleshooting

• Use the results of the investigation and inspection in Items 2 – 4 to narrow down the causes of
failure, then use the troubleshooting flowchart to locate the position of the failure exactly.

• 4
The basic 2procedure
- for troubleshooting is as follows.
- 24 -24
1 1 -11
0 2 3-1 from the simple points.
1) Start
0 2 3-1 02 3
2 Start from the most likely points. 2 b2
sab3) Investigate other related parts or information.
sab
2)
e e sa
m m me
6. Measures to remove root cause of failure

• Even if the failure is repaired, if the root cause of the failure is not repaired, the same failure will
occur again. To prevent this, always investigate why the problem occurred. Then, remove the
root cause.

5.1.3 Electrical circuits troubleshooting precautions

1. Always turn4the power off before disconnecting or connect

4 connectors. 4
-2 -2 -2
-11
23 carrying out troubleshooting, check that
2. Before -11
23 all the related connectors are properly inserted.
23 -11
b 20 b 20 b 20
esa
m • esa
Disconnect and connect the relatedmconnectors several times to check. m esa
3. Always connect any disconnected connectors before going on to the next step.

Operator Manul-Oct. 2019 5-5

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4
-2turned 4 unnecessary abnormality dis-1-24
• If the power1is
-1 1-2
ON with the connectors still disconnected,
-1 -1
023be generated.
plays will
2 202
3
202
3
e s ab e sab (measuring the voltage, resistance, econtinuity,
sab
m
4. When carrying out troubleshooting of m
circuits m or
current), move the related wiring and connectors several times and check that there is no change
in the reading of the tester.

• If there is any change, there is probably defective contact in that circuit.

5.1.4 Hydraulic components handling precautions

With the increase in pressure and precision of hydraulic equipment, the most common cause of
failure is dirt (foreign material) in the hydraulic circuit. When adding hydraulic oil, or when disas-
24
sembling or assembling
- hydraulic equipment, it is necessary24 to be particularly careful.
- -24
3 -11 3 -11 3-11
202 of the operating environment
1. Be careful
b2
02
b2
02
e sab sa sa
m meor
Avoid adding hydraulic oil, replacing filters, me
repairing the machine in rain or high winds, or
places where there is a lot of dust.

ZX215-1000023

Fig 5-1
1 - 24 -2 4 -24
3- 1 3 -11 3-11
202
2. Disassembly 202
and maintenance work in the field
b2
02
e sab e sab sa
m methere is dan-
m out on hydraulic equipment in the field,
If disassembly or maintenance work is carried
ger of dust entering the equipment. It is also difficult to confirm the performance after repairs, so it
is desirable to use unit exchange. Disassembly and maintenance of hydraulic equipment should
be carried out in a specially prepared dust-proof workshop, and the performance should be con-
firmed with special test equipment.

-2 4 -2 4 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sab2 sa b2
me me me

5-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

24 - any dirt or dust get in during re- 11- 24 -2 4

3. Do not
3 - 11let 3- 3 -11
2 0 2 2 0 2 02
b2
filling operations.
sa b sa b sa
me me
Be careful not to let any dirt or dust get in me
when refilling with hydraulic oil. Always keep
the oil filler and the area around it clean, and
also use clean pumps and oil containers. If an
oil cleaning device is used, it is possible to fil-
ter out the dirt that has collected during stor-
age, so this is an even more effective method.
ZX215-1000025

Fig 5-2

1 - 24 1 - 24 1 - 24
0 2 3-1 hydraulic oil when the temperature02is3high.
4. Change -1
0 2 3-1
b 2 hydraulic oil or other oil is warm, itsaflows
saWhen b 2 easily. In addition, the sludge can salso
2
ab be drained
e
m out easily from the circuit together with e e
m the oil, so it is best to change the oil when
m it is still warm.
When changing the oil, as much as possible of the old hydraulic oil must be drained out. (Drain the
oil from the hydraulic tank; also drain the oil from the filter and from the drain plug in the circuit.) If
any old oil is left, the contaminants and sludge in it will mix with the new oil and will shorten the life
of the hydraulic oil.

5. Flushing operations

After disassembling and assembling the

equipment, or changing the oil, use flushing
Flushing oil
oil to remove
1 - 24the contaminants, sludge, and 1 - 24 -2 4
1 the hydraulic circuit. Normally, 3-1
old oil3-from
2 3 -11
b
0
2 is carried out twice: primary flushing
flushing b 202 b2
02
sa sa sa
me is carried out with flushing oil, and secondary
me me
flushing is carried out with the specified hy-
draulic oil.
ZX215-1000026

Fig 5-3

-24 -2 4 -2 4
3-11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 5-7

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

24 -24 -24
11-
6. Cleaning-operations -11 -11
2 023 202
3 02 3
sab repairing the
After hydraulic equipmentsa b sa b2
m e me me
(pump, control valve, etc.) or when running
the machine, carry out oil cleaning to remove
the sludge or contaminants in the hydraulic oil
circuit. The oil cleaning equipment is used to
remove the ultra fine (about 3μ) particles that
the filter built into the hydraulic equipment
cannot remove, so it is an extremely effective
ZX215-1000027
device.
Fig 5-4

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
b2
5.2 Measures b2
Taken When Failure Occurs b2
m esa me
sa
me
sa
5.2.1 Failure-like phenomena

Note that the following phenomena are not

machine failures:

• The arm speed may drop suddenly when

retracting the arm with the work equipment
lowering unloaded and the arm in a nearly
vertical position.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 ab2
sCZ335-1103213
me me me
Fig 5-5

• When the bucket tips are nearly parallel to

the ground, the bucket speed may drop
suddenly

• The brake valve produces noise when start-

ing or stopping swinging operation.

• -24 produces noise when the

The travel motor -24 -24
-11
23travels downhill at low speed. 3 -11 3 -11
machine
0 02 02
sa b2 sa b2 sa b2
me me me CZ335-1103214

Fig 5-6

5-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

- 24 -24 -2 4
-11 the machine
5.2.2 Towing
3 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me WARNING me me
Risk of serious injury!
A
Improper operation of towing may cause
serious injury.
B
To avoid this, please follow below
procedures.
C
• Always check whether the rope for traction
have enough strength to tow the machine,
otherwise accidents may happen. CZ335-1102063
• In the process of towing, do not use rope
24 4
1-25-7 -2 4
11- -11
Fig
3-1
with breakage [A], decreased diameter [B]
3- 3
b 2or02twist [C], in case the rope would be202
b b2
02
sa sa sa
me broken.
me me
• Always wear protective gloves to handle
the rope.
• Don’t tow the machine on a slope.
• In the process of towing, do not stand be-
tween the towing machine and the towed
machine.
• Operate the machine slowly, and do not
apply load suddenly to the rope.

-2 4 -24 -2 4
Note:23 -11 3 -11 3 -11
0 02 02
b2
saThe acceptable towing force of the machine
sa b2 sa b2
me me is: me
SY195C9, SY205C9, SY215C9:

146,000 N (14,900kgf)

SY225C9, SY235C9, SY265C9:

195,000 N (19,900kgf)

The towing operation must be performed within the maximum towing capacity

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 5-9

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
3-1 is trapped in mud and cannot 023-1
• If the machine
2 3-11
2 0 2 02
sab out of the mud with its own force, eor
move
sab sa b2
e
m the towing force of excavator is occupied
m by me
heavy object, wire cables can be used as
shown in the right illustration.

• Place wood blocks or other protective mate-

rials between where the wire cable contacts
the machine in order to prevent friction be-
tween the wire cable and the machine.
CZ335-1103216
• Keep the wire cable parallel to the ground
24
and align its -direction with that of the track
Fig 5-8
-2 4 -24
3 -11 3 -11 3-11
frame.
02 02 02
b2
sa at a speed of 1Km/h when towing the
sa b2 sa b2
• eMove
m me me
machine. Tow the machine to a place suit-
able for repair. Never tow the machine over
a long distance.

• Towing of the machine is only allowed in

case of emergency.

CZ335-1103217

-24 Fig 5-924

- -24
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -2 4 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

5-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

- 24 -24 -2 4
-11 hook for light loads
5.2.3 Towing
3 3 -11 3-11
02 02 02
sab2 b2
sa NOTICE sab2
me me me
• Shackle must be used.
• Keep the wire cable parallel to the ground and align its direction with that of the track
frame.
• Move the machine slowly and avoid imposing sudden load on wire cable.

Two front towing eyes are designed on front

of the lower frame. These two eyes are used
to secure the machine during shipment or
-24
transportation. -24 -2 4
23-11 23 -11 3-11
20rear towing eyes are designed on bthe 20 02
s
Two
a b s a sab2
me rear of the lower frame. These two eyes
me are me
used to tow light loads or to secure the ma-
chine during shipment or transportation.
CZ215-1305219

Fig 5-10

Max. permissible towing force:

SY195/205/215C9:
4 4 4
1-2
58,800 N (6,000kgf)
-11
-2
-11
-2
0 2 3-1 023 02 3
b2
SY225/235/245/265C9: b2 b2
m esa me
sa
me
sa
79,600 N (8,100kgf)

CZ215-1305220

Fig 5-11

-2 4 -24 -2 4
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 5-11

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

-24
5.3 Engine1Failures -2 4 -24
3-1 -11 -11
2 0 2 2 023 02 3
5.3.1bEngine
sa
troubleshooting table
sab sab2
m e m e me
Check the engine according to the following table if any failure occurs to it. Contact your Sany
dealer to repair the engine.

Fai l u r e Cau s es Rem ed y

● Battery dead ● Recharge/replace the battery.

● Battery that has dis conne cted or loo se ● Remove the corroded part.
cable, or is corroded.
Starter failure ● Fuse breaks. ● Replace the fuse.
or reluc tant
● Failure of start switch or start relay. ● Replace the start switch or relay.
rotation.
4
-2 ● Failure of start motor. 4 4
-11 -1 1-2 ● Repair/replace the start motor.
-11
-2
3 3 23
202 202
● Engine oil viscosity high. ● Use engine oil with suitable 0viscos-
2
When the engine fails to start

sa b sa b ity. sab
me ● Fuel exhausted.
me ●
m e
Refill the fuel and purge the air.
● Fuel injector opening pressure low. ● Adjust/replace the fuel injector.
● Failure of fuel delivery valve of injectio n ● Replace the fuel delivery valve.
pump
● Failure of control rack of injection pump ● Repair or replace the control rack.
● Worn or stuck plunger of injection pump ● Replace the plunger assembly.
Starter is OK. ● Improper starting operation ● Start the engine in regular steps.
● Air trapped in the fuel system ● Purge air from the fuel system.
● Fuel filter plugged ● Replace filter element or cartridge.
-24● Air cleaner plugged
-24 ● Clean/replace air cleaner element. -24
3 -11 23 -11 -11
02 023
● Clutch sideslip ● Battery dead
0
sa b2 ● 2
sab loose
Turbocharger intake hose clamp ●
sb
2
Replace filter element oracatridge.
me ●
e
m crack
Turbocharger intake hose ●
e
m element.
Clean or place air cleaner

● Idle speed low. ● Battery dead

Engine shuts ● Fuel filter plugged ● Replace fuel filter element or car-
down immediately
tridge.
after starting.
● Air cleaner plugged ● Clean/replace air cleaner element.

-24 -2 4 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sab2 sab2
me me me

5-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
r e-2
Fai l u 1 -2 -2
-1 -11 -11
Cau s es Rem ed y
3 23 23
b 202 b20
● Failure of low idle controller ● Repair/replace the low20idle contro l
b
sa sa esa
me me system.
m
● Fuel system leaks or is blocked. ● Repair the fuel system.
● Air trapped in the fuel system ● Pure the air from fuel system.
● Fuel system contains water. ● Change the fuel.
● Fuel filter element plugged ● Replace fuel filter element or car-
Low idle speed
tridge.
instable
● Failure of injection pump ● Repair/replace related parts of fuel
injection pump.
● Bad adjustment of air valve clearance ● Readjust air valve clearance.
● Broken cylinder gasket, worn cylinder liner, ● Replace relevant parts.
-24 - 24
stuck or ruptured piston ring, or defective
-24
3 -11 1
-1 seat
contact between air valve and3its -11
02 02 023
sab2 ● Fuel filter plugged
sa b2 ● Replace fuel
sb
2
filter aelement or car-
me me tridge. m e
● Fuel contaminated by water ● Change the fuel.
● Air cleaner plugged ● Clean/replace air cleaner element.
● Failure of fuel delivery pump ● Repair/replace fuel delivery pump
● Fuel injector activating pressure low; injec- ● Readjust/replace fuel injector.
tion effect not good
● Failure of injection pump ● Repair/replace related parts of the
fuel injection pump.
Power insufficient
● Exhaust gas leaks. ● Replace relevant parts.
Air leaks.
4 4 4
-1 1-2 ● Turbocharger assembly damaged1-2
-1
● Replace turbocharge assembly.1-2
-1
3 3 ● Clean the exhaust pipe. 023
202 202
● Exhaust valve blocked
b b clearance 2
sa ● Bad adjustment of airsavalve sab
me me me
● Adjust valve clearance.
● Soft or broken spring of air valve ● Replace gas spring.
● Broken cylinder gasket, worn cylinder liner, ● Replace relevant parts.
stuck or ruptured piston ring, or defective
contact between air valve and its seat

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 5-13

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

-2 4 -2 4 -24
-11 -11 -11
Fai l u r e Cau s es Rem ed y
02 3 02 3 02 3
sab2 ● Insufficiency of coolant
ab2 ● Refill coolant.
sab2
me ● Fan belt skids due to m es
looseness or crack- ● Replace fan belt. me
ing.
● Radiator cap damaged or radiator cor e ● Replace radiator cap or clean radia-
plugged tor core.
Engine overheat- ● Coolant pump damaged ● Repair/replace coolant pump.
ed ● Coolant leaks due to broken cylinder head ● Replace seal cap.
or cylinder block seal cap
● Thermostat damaged ● Replace thermostat.
● Cooling system blocked by foreign object ● Remove foreign objec t from the
● Improper adjustment of fuel injection tim- cooling system.

- 24 ing 24 ● Readjust fuel injection timing.

- -24
3 -11 -11 -11
02 023 202
3
● Fuel contaminated by water ● Change the fuel.

sa b2 ●
sab
Sluggish fuel injection timing 2 ●
sa b
Readjust fuel injection timing.
me ● Broken cylinder gasket,
e
mworn cylinder liner, ● me
Replace relevant parts.
stuck or ruptured piston ring, or defective
contact between air valve and its seat
White exhaust
● Failure of turbocharger ● Repair/replace.
gas
● Defective valve oil seal or worn valve stem ● Repla ce val ve oil seal , valve and
and valve guide tube valve guide tube.
● Wear, rupture or incorrect setup of piston ● Replace the piston or reset it cor-
ring rectly.
● Scratch or wear of cylinder liner ● Replace cylinder liner.
● Air cleaner plugged ● Clean/replace air cleaner element.
4 24 4
-1 1-2 ● Fuel injector activating pressure low or1-bad ● Readjust/replace fuel injector.
-11
-2
3 3-1 3
202 0 2 02
injection effect
2 b2
ab
es exhaust gas ● Improper adjustment of fuel
e sab injection tim- sa
● Readjust fuel injection timing.
m
Black
ing m me
● Fuel drips after injection due to damage of ● Replace fuel delivery valve.
fuel injection pump delivery valve
● Excessive injection of the injection pump ● Readjust fuel injection amount.

-2 4 -2 4 -24
3 -11 3-11 3 -11
02 02 02
sab2 sab2 sab2
me me me

5-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
Fai l u r1e-2 -2 -2
-1 -11 -11
Cau s es Rem e d y
3 3 23
b 202 ● Fuel leaks.
b2
02 0 of the
● Repair/replace related2parts
b
sa sa es a
me me fuel system.
m
● Air cleaner plugged ● Clean/replace air cleaner element.
● Low idle improper ● Readjust low idle.
● Fuel inje ctor activating pressure low, or ● Adjust/replace fuel injector.
bad injection effect
● Fuel injection timing incorrect ● Readjust fuel injection timing.
● Fuel drips after injection due to damage of ● Replace fuel delivery valve.
Excessive con-
fuel injection pump delivery valve.
sumption of fuel
● Air leaks from the intake side of turbo -
charger. ● Repair the in take side of turbo -

-2 4 ● Turbocharger assembly damaged 2 4 charger. 24

-11 -1 1- 1-
023
● Bad valve clearance
023 3-1
● Replace turbocharger assembly.
02
2 2 b2
sab ab ● Readjust valve clearance.
● Soft or broken valve spring
s sa
me me worn cylinder liner, ● Replace valve spring.
● Broken cylinder gasket, me
stuck or ruptured piston ring, or defective ● Replace relevant parts.
contact between air valve and its seat

● Bad oil ● Use suitable oil.

● Excessive oil ● Drain excessive oil.
● Oil leaks through oil seal and/or gasket. ● Replace oil seal and/or gasket.
● No preheating operation
Excessive con- ● Defective valve oil seal, or wear of valve ● Follow the procedure specified
sumption of oil stem and valve guide tube ● Replace related parts.

24 24 24
● Wear, rupture or improper setup of piston
1 1 - 1 1 - 1 -
3 - ring
23-
● Replace piston ring or reset
-1
it prop-

202 ● Scratch or wear of cylinder0liner erly. 023

sab sa b2 b 2
me me esa
● Replace cylinder liner.
m
● Oil insufficient ● Refill oil.
● Bad oil viscosity ● Use lubricant with proper viscosity.
● Oil leaks through oil seal and/or gasket. ● Replace oil seal and/or gasket.
● Oil filter element plugged
● Replace oil filter element or car -
Oil pressure low
● St uck safety val ve and /or soft bypa ss tridge.
valve spring ● Replace spring of safety valve and/
● Oil pump screen plugged or bypass valve.
● Wear of oil pump related parts ● Clean the screen of oil pump.

-2 4 4 ● Replace related parts of oil pump. 4

-2 -2
3 -11 23-
11
23-
11
02 20 20
b2 b b
m esa m esa m esa

Operator Manul-Oct. 2019 5-15

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

-24 -2 4 -24
-11 -11 -11
Fai l u r e Cau s es Rem ed y
02 3 23 23
● Exhaust pipe connector loose20or exhaust ● Tighten exhaus t pipe connec 20 tor or
sa b2 a b a b
me pipe broken es
m replace exhaust pipe. es
m
● Fuel injector loose ● Replace gasket and tighten fuel in-
Strange engine noise

Gas leakin g jector .

noise
● Exhaust manifold connector loose ● Tighten the connector of exhaus t
manifold.
● Cylinder gasket broken ● Replace cylinder gasket.
● Fan belt loose ● Readjust belt tension.
Con t inuou s ● Cooling fan loose ● Tighten the cooling fan.
noise ● Worn or damaged coolant pump bearing ● Replace coolant pump bearing.
● Bad valve clearance ● Readjust valve clearance.
-24 -24 -24
Table 6-2 23 -11 3 -11 3 -11
0 02 02
b2 b2 b2
m esa me
sa
me
sa
5.3.2 Coolant temperature high

WARNING
Risk of scald!
If you open the radiator cap when the coolant is still hot, Hot water or steam may squirt and cause
scald.
• Wait the coolant to cool down before removing the radiator cap.

4 immediately will burn the engine parts. 4

Stopping the engine
-2 -2 -24
-11
23 the engine immediately. -11 -11
• Do not stop
2 0 2 023 2 023
• sab the coolant slowly in several times. Quick
Refill
e e sab filling of low-temperature coolant can
e sabcause en-
mgine cracks. m m
When the coolant temperature gauge shows a temperature higher than 100°C, the coolant temper-
ature alert indicator will be on. Stop operating the machine and keep engine running at a speed a
little higher than idle in order to reduce temperature. When the pointer of coolant temperature
gauge returns to the middle position, the alert indicator is off. Now, stop the engine and perform
the following steps.

-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

5-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

1 - 24 1 - 24 -2 4
1. Check
2 3-1 radiator hoses for coolant leak. 023-1 3-11
2 0 2 02
sab sab sa b2
m e m e m1e

CZ215-1105003

-24 Fig 4
-2
5-12
-2 4
23 -11 23 -11 3-11
20 V-belt for rupture. Check the belt btension.
20 02
sa
2.b Check b2
me m esa me
sa
3. Check coolant level. Refill coolant if necessary.

• Remove the radiator cap (1) and refill coolant to the opening. Tighten the cap properly.

• Open the reservoir (2) and refill coolant to the FULL mark. Tighten the cap properly.

4. Check the front of radiator for any

contaminants.

2
FULL
LOW
4 4 4
-1 1-2 -11-2 -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

0-13014

Fig 5-13

5. If the machine has coolant leak or often encounters higher coolant temperature, the cooling sys-
tem has a problem.

5.3.3 Engine4 oil pressure low 4 4

-2 -2 -2
3 -11 3 -11 3 -11
202 the engine is just started, the oil pressure
• When 202 gauge indicates high pressure before
bgine is preheated. Check oil pressure after 202 the en-
sa sab the engine is fully preheated. sa b
me m e me
• When engine oil pressure is abnormal, which is shown on the monitor, stop operating the ma-
chine, shut down the engine immediately, and proceed as the following.
Operator Manul-Oct. 2019 5-17
 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 1 - 24
• Shut down
0 2 3-1the engine immediately. Keep running02the
3-1engine can cause damage to the engine.
0 2 3-1
2 2 2
ab for oil leak.
1. sCheck
e e sab e sab
m m 1
m

24 24 4
CZ215-1105004

1 - 1 - -2
3- 1 1
Fig- 5-14
3 3 -11
b 202 b 202 b2
02
sa sa sa
me me me

L H

CZ335-1103131

Fig 5-15
4 4 4
1-2 -11
-2
-11
-2
3-1 3 3
202engine oil level. Refill oil if necessary.
2. Check
b b2
02
b2
02
sa esa sa
me
• Remove the dipstick [1]. Wipe off the oilmon it with cloth. me
• Fully insert the dipstick [1] into oil and then slowly pull it out.

• If oil level between the marks L and H, the amount of oil is good.

• If oil level is low, add oil immediately. If engine oil is contaminated, change the oil immediately.

• Replace the dipstick (1) after checking.

3. If engine oil level is normal but the oil pressure gauge reads wrong, the low oil pressure alert in-
dicator and oil filter indicator will be on. Contact your Sany dealer to solve the problem.
-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

5-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

- 24 -24 -2 4
-11 fuel runs out
5.3.4 When
3 3 -11 3 -11
02 02 02
b2
saEngine shuts down when fuel exhaustseor b2
sa air enters the fuel system due to replacementb2
me m m esa of fuel fil-
ter. If you are unable to start the engine after refilling the fuel, purge the air through the following
steps.

WARNING
Risk of serious injury!
Improper operation of bleeding may cause serious injury.
To avoid this, please follow below procedures:
• Neither use lighter nor smoke during bleeding. Otherwise it may lead to fire and cause serious
accident.
4 -24heat source or cause slipping accident,1-so
24
• 1-2engine oil or fuel may catch fire in case1of
Splashed
-1 -1 -1
2023 clean up the splashed engine oil and02fuel
please
2
3 at the exhaust pipe or other places. 023
2
e sa•b Since the operation area is cramped,ebe
sabcareful not to get hurt by the surrounding
e sabparts.
m m m
1. Turn the handle (1) of hand pump counter-
clockwise to unlock it.

-2 4 -24 -2 4
3-11 3 -11 -11
02 02 023
b2 b2 2
CZ215-1105005

sa sa sab
me me Fig 5-16 me

2. Loosen the fuel filter vent plug (2) and cov-

er the vent with cloth.
2

-2 4 -24 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me
CZ215-1105006

Fig 5-17

Operator Manul-Oct. 2019 5-19

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

24 -2 4 -24
11-hand pump to deliver fuel until
3. Operate -the
3 3 -11 3 -11
20is2 seen in the vent.
no foam
b b2
02
b2
02
sa sa sa
me me me

CZ215-1105007

Fig 5-18
1 - 24 -2 4 -24
2 3-1 3 -11 3 -11
2 0 on the vent plug (2) when no foam 202 02
4. Screw
sab sab sa b2
is eobserved. e
m m me
2

CZ215-1105009

-24 -24 -24

-11 1 -11
Fig 15-19
3 3- 3
b 202 b 202 b2
02
a
5.esKeep sa sa
m me
pumping the fuel until high resist-
me
ance is felt.

With the fuel temperature is low, the pressure

of hand pump may not grow. It is important to
operate the hand pump many a time continu-
ously .

-2 4 -2 4 CZ215-1105008
-24
3 -11 23 -11 3 -11
02 0Fig 5-20 02
b2 b 2 b2
m esa m esa m esa
6. After eliminating the air, completely remove the splashed fuel before starting the engine.

7. Make sure that no fuel leaks any more.

5-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

- 24 24 -24
Check the
3 3 11- of fuel is possible to cause fire.
-11fuel filter and its shell for fuel leak. The -leak 3 -11
02 02 02
b2
sa5.3.5 When engine rotates reversely
sa b2 sab2
me me me
WARNING
Risk of burn or damage to engine!
Reverse rotation of engine can burn the engine in a few minutes or cause severe injury. The ex-
haust gas from air cleaner is possible to cause fire.
• To avoid this, please shut down the engine immediately when the engine kicks back.

The following symptoms can be used to identify reverse rotation of engine.

• -24 sound produced after starting

High colliding -24 -24
3-11 3 -11 3 -11
202 smoke coming out air cleaner
•bHeavy b2
02
b2
02
sa esa sa
me • m
Tachometer and oil pressure gauge giving no response me

• Low oil pressure alert indicator on

Check and clean the air cleaner and intake hoses after shutting down the engine. Replace any de-
fective air cleaner or hose immediately.

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -24 -24
3-11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 5-21

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2of the Electrical System
5.4 Failures
-11
-2
-11
-2
0 2 3-1 023 023
2
5.4.1bElectrical 2
system troubleshooting table b2
e sa e sab sa
m m me
Trouble-shoot the electrical system according to the following tables. Contact your Sany distributor
solve the problem.

Fai l u r e Cau s es Rem ed y

● Recharge/replace the bat -

● Battery low
tery.
● Engine start switch internal failure
● Replace
● Pilot switch failure
● Repair/replace
● Start motor failure
● Repair/replace
24 -24 4
● Open circuit of wire harness
-
Engine fails to start
1 ● Check/repair -2
2 3-1
● Fuse failure (F1)
23-11 3 -11
2 0 20
● Replace
02
sab
● Short circuit of wire (grounding
ab
failure)
b2
s esa
● Check/repair
m e ● Alternator internalefailure
m m
● Repair/replace
● Start relay failure
● Replace
● Brake failure
● Repair/replace
● Open circuit of wire harness ● Check/repair
● Sensor internal failure ● Replace
Rough engine speed
● Short circuit of wire (grounding failure) ● Check/repair
● Sensor internal failure ● Replace
Unable to power off the ● Battery relay failure ● Replace
machine ● Breakdown of surge diode ● Replace
-24 -24 -24
-11 -11 -11
● Boom-up signal failure ● Check/repair

02 3 023
● Boom-down signal failure ● Check/repair 023
sab2 sa b2 sa b2
me e e
● Arm-in signal failure ● Check/repair
● Arm-out signal m
failure ● Check/repairm
● Bucket-dig signal failure ● Check/repair
Auto idle fails.
● Bucket-dump signal failure ● Check/repair
● Swing signal failure ● Check/repair
● Travel signal failure ● Check/repair
● Attachment signal failure ● Check/repair
● Controller failure ● Replace
● Preheat fuse failure ● Replace
● Preheat relay failure ● Replace
Preheating function4fails.
-2 ● - 24
Short circuit of wire (grounding failure) ● Check/repair -24
3 -11 Preheat controller failure 23-
1 1
3 -11
02 ●
0 ● Replace
02
sab2 sab
2
sa b2
me m e me

5-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
Fa1i-l u2r e -2 -2
-1 -11 -11
Cau s es Rem ed y
3 23 3
b 202 20 failure
● Hydraulic lockout control ● Repair/replace
b2
02
e saAll s ab s a
m devices fail. mofe wire (grounding failure)
● Short circuit me
● Check/repair
● Failure of internal coil of pilot lockout valve ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Boom slow and weak
● Open circuit of harness ● Check/repair
● Controller failure ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Arm slow and weak
● Open circuit of harness ● Check/repair

-2 4 ● Controller failure
-2 4 ● Replace
-24
3-11 -11 -11
023(grounding failure) 3
● Sensor failure ● Replace
b 202 2 b2
02
e saBucket
●
e s ab
Short circuit of harness ● Check/repair
sa
m slow and weak ● mof harness
Open circuit me
● Check/repair
● Bucket confiuence solenoid valve failure ● Replace
● Controller failure ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Travel slow and weak
● Open circuit of harness ● Check/repair
● Controller failure ● Replace
● Fuse failure ● Replace
● Open circuit of wire ● Check/repair
Monitor black-out
-2 4 24failure)
● Short circuit of wire (grounding
- ● Check/repair
-24
3-11 ● Monitor failure 3 -11 ● Replace 3 -11
02 202 02
sa b2 b b2
esawire esa
● Resistor failure ● Replace
me ● mof
Open circuit m
● Check/repair
Monitor displays nothing.
● Short circuit of wire (grounding failure) ● Check/repair
● Monitor or controller failure ● Replace
● Dual travel speed solenoid valve failure ● Replace
Dual-travel speed failure ● Open circuit of wire ● Check/repair
● Short circuit of wire (grounding failure) ● Check/repair
● Coolant temperature sensor failure ● Replace
Engine coolant tempera- ● Open circuit of wire ● Check/repair
ture reading incorrect ● Short circuit of wire (grounding failure) ● Check/repair
-24 ● Wire short-circuited with 24V - 24 ● Check/repair -24
3-11 3-1
1
3 -11
02 0 2 02
sab2 sab
2
sa b2
me m e me

Operator Manul-Oct. 2019 5-23

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
Fai l u1r e
-
Cau s es
-11
-2 Rem ed y
-11
-2
3 23 3
202 b2
0
● Fuel level sensor failure ● Replace b2
02
ab
es level reading incor- ● Open circuit of m es a ● Check/repairmes
a
m
Fuel wire
rect ● Short circuit of wire (grounding failure) ● Check/repair
● Wire short-circuited with 24V ● Check/repair
● Wiper motor internal failure ● Repair/replace
Wiper failure ● Open circuit of wire ● Check/repair
● Short circuit of wire (grounding failure) ● Check/repair
● 5V power supply failure ● Repair/replace
Arm-in pilot pressure ● Open circuit of signal line ● Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair

-2 4 ● Sensor failure
-2 4 ● Replace
-24
-11 -11 -11
023 23 3
● 5V power supply failure ● Repair/replace
2 2 0 02
sab pilot pressure
Open circuit of signalbline b2
esa esa
Arm-out ● ● Check/repair
m e
reading incorrect ● Short circuit of m
signal line ● Check/repairm
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Boom-up pilot pressur e ● Open circuit of signal line ● Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Boom-down pilot pres - ● Open circuit of signal line ● Check/repair
sure reading incorrect ● Short circuit of signal line ● Check/repair

-24 ● Sensor failure -24 ● Replace -24

3-11 ● 5V power supply failure023
-11 3 -11
02 ● Repair/replace 02
b2 2
sabline b2
esa
Bucket-dig
m
pilot pressure ● Open circuit of signal
e ● Check/repair
esa
reading incorrect ● Short circuit of m
signal line ● Check/repairm
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Bucket-dump pilot pres- ● Open circuit of signal line ● Check/repair
sure reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace

Swing pilot pressur e ● Open circuit of signal line ● Check/repair

reading incorrect 4 4 4
-2 ● Short circuit of signal line -2 ● Check/repair -2
3-11 3-11 3 -11
02 02 02
b2 b2 b2
● Sensor failure ● Replace
sa sa sa
me me me

5-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
Fa1i-l u2r e -2 -2
-1 -11 -11
Cau s es Rem ed y
3 23 3
b 202 20
● 5V power supplyb failure ● Repair/replace
b2
02
e saTravel a
es signal line s a
m mof
pilot pressur e ● Open circuit me
● Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace

Table 6-3

5.4.2 Failure codes

The failure code displayed on the monitor can be used to make failure analysis.

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 5-25

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

Failure -24 -2 4 -24

-11 Sy m p t o m
-11 A l ar m c o n d i t i o n
-11
023 023 023
Code
-b 2 2 2
esa
CPU error
e sab Ambient temperature or noise above speecsiafied
b value.
mLights up Memory error (RAM) m m
Error detected when system is energized using FROM
11 Memory error (FROM) and RAM verification.

Motor current abnormal (above 1.8A) Abnormal motor load circuit detected. Current below
0.1A or above 1.8A lasts for two seconds. Current out-
Motor current abnormal (below 0.1A) put stopped via protection circuit action. Open circuit
12
and ground short circuit. Motor rotation limited.
Motor connection abnormal (short cir- Abnormal motor connection detected. Open circui t
cuit) and ground short circuit.
Motor stop detected. 30 seconds after energizing,
13 4
Motor operation stopped 4 4
1-2 -11
-25%.
bias above
-11
-2
0 2 3-1 023 at min stroke limit below 0.8V or voltage
Voltage 023 at
14b 2 Motor error within operating range 2 2
sa sab max stroke limit above 4.2V last 100 msec.
sab
me 15 Power supply abnormal
me Power supply above 36V
me
Temperature inside controller is above 80°C or below
16 Abnormal temperature inside controller
-30°C and lasts for 10 seconds.
Abnormal sensor power output detected. Short circuit
17 Abnormal sensor power
or over current.
Response signal (RS-422) from controller paused five
18 Abnormal controller communication
times in a row.
19 Backup batter voltage low Abnormal backup battery voltage detected.
20 4 output voltage
From pump
-2 -2 4 -24
- 1 1 -11 -11
023 3 3
21 Rear pump output voltage
2 02 02
22b b2 b2
esa sa sa
Arm IN pilot valve pressure
m 23 Arm OUT pilot valve pressure
me me
24 Boom UP pilot valve pressure
25 Boom DOWN pilot valve pressure Voltage beyond 0.25~4.75V lasts over 200 msec.
26 Bucket DIG pilot valve pressure
27 Bucket DUMP pilot valve pressure
28 Swing pilot valve pressure
29 Travel LEFT pilot valve pressure
30 Travel RIGHT pilot valve pressure
-24 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

5-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

Failure -24 -24 -24

23 -11 Sy m p t o m
-11 A l ar m c o n d i t i o n
-11
023 023
Code
0
sab 231 Potentiometer for motor setting ab
s
2 2
s b msec.
Voltage beyond 0.25~4.75V lasts overa200
me 32 m
Built-in potentiometer of motor
e
Voltage beyond 0.25~4.75V lastsm
e
over 50 msec.
33 Option pilot valve pressure Voltage beyond 0.25~4.75V lasts over 200 msec.
37 Oil temperature sensor Voltage beyond 0.25~4.75V lasts over 200 msec.
Low engine speed detected. Revolution speed below
41 Engine speed
100 rpm. Speed sensor broken wire or short circuit.
50 Front pump Load circuit of proportional solenoid coil abnorma l
51 Rear pump (over current). Current above 1.8A lasts one second.
Bias current occurs on protection circuit. Broken wire
52 Swing priority
or short circuit.
-24 confiuence 4
1-2circuit of proportional solenoid coil abnorma
4
1-2 l
-11Boom priority (1)
53 Bucket Load
-1 current). Current below 0.1A lasts one -1
023
54 0 2 3(under 0 2 3second.
sa b2 2
sab Bias current occurs on protection circuit.
2
sab Broken wire
me 55 Boom priority (2) m e or short circuit. m e
Abnormal ON/OFF solenoid valve coil detected. Bro-
60 Travel speed shift
ken wire or short circuit.

Table 6-4

5.5 Battery
5.5.1 general

-24 - 24 -24
-11 3-1
WARNING 1 -11
2 023 0 2 023
b of serious injury or death! b2 b2
esa esa esa
Risk
m m may cause explosion and personnelmcasualties.
Improper operation of handling the battery
• It is dangerous to charge the battery when the battery is mounted in the machine. Always dis-
assemble the battery from the machine before charging.
• When checking or handling the battery, always turn the ignition key to OFF to shut down the
engine.
• When handling the battery, always wear goggles and rubber gloves.
• When disassembling the battery, disconnect earthing cable (negative terminal [-]) first. When
mounting, first mount the positive terminal [+]. Be careful not get the tool touching the positive
terminal and chassis; otherwise, fire hazard may ensue.
• Loose contact
1 - 24 of terminal may generate sparks, causing
1 - 24 explosion. 1 - 24
• When
0 2 3-1disassembling or assembling terminals,
0 2
1 which is the positive terminal [+], and
3-test 0 2
1
3-which
2
b is the negative terminal[-]. 2 b 2 b
sa sa sa
me me me

Operator Manul-Oct. 2019 5-27

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11removal and installation
5.5.2 Battery
3 3 -11 3 -11
02 02 02
sa b2 b2 b2
• Disconnect esa
methe one in connection with the negativemter-
the grounding cable (generally
me
sa
2
1
minal (-)) before removing the battery.

• Sparks can occur if your tool touches the

positive terminal and the chassis.

• Secure the battery with clamping plates 1

2
when changing the battery.

• Always disconnect the ground cable (nega-

24 first when removing the 24 4
CZ335-1103219
tive terminal -(-)) - -2
battery;23 -11 1 1
Fig- 5-21
3 3 -11
202 02
always connect the positive termi-
20
nalb(+) first when installing the battery. b b2
sa sa sa
me me me
5.5.3 Battery charging

Improper handling can result in explosion

when charging the battery. Follow the instruc-
tions below:

• Regulate the charger to the voltage applica-

ble to the battery. Incorrect voltage can over
heat the charger and cause explosion.

1 - 24 1 - 24 -24
• Connect3the
2 -1 charger's positive clip (+) to 2 3-1 3 -11
2 0 positive terminal (+). Connect 2 0 02
the battery's
s ab sab sa b2
m e
the charger's negative clip (-) to the m e
bat- me CZ335-1103220
tery's negative terminal (-). The wire clips
must be fixed. Fig 5-22

• Regulate the charging current to 1/10 of the

rated capacity of battery. In case of quick
charging, regulate the charging current to a
level below the rated capacity of battery.
Larger charging current may cause leakage
or evaporation of electrolyte, hence fire and
-2 4 -2 4 -24
-11 -11 -11
explosion.

2 0 23 2 0 23 02 3
• If athe
sb
battery electrolyte freezes, do not b
sa sa b2
e
m charge the battery, or use an alternate me me
power supply to start the engine. Charging

5-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

24
a frozen -battery may cause electrolyte to -24 -24
-11
23 on fire and the battery to explode. 3 -11 3 -11
0catch
02 02
sab2 b2 b2
me m esa me
sa
5.5.4 Starting engine with jumper cable

5.5.4.1 General

WARNING
Risk of serious injury or death!
Improper operation of handling the battery
may cause explosion and personnel
casualties.
• When connecting
4 the wires, do no let the 4 4
- 2 -2 -2
-11 terminal [+] contact the negative
positive -11 -11
2 023 [-]. 023 023
sa b terminal
s a b2 sa b2
me • me ma-
Avoid the contact between normal me
chine and failed machine, so as to prevent CZ335-1103221

sparks being generated around the battery

Fig 5-23
igniting the hydrogen released from the
battery.
• Be careful not to make mistakes in con-
necting auxiliary wires. At the end of con-
nection (i. e. connection with upper frame),
sparks will come up, so you need to con-
4 as far away from the battery
nect the wire
- 2 - 24 -24
1 1 -11
3-1
as possible. (But always avoid work equip- 3-1 3
b 2ment since it is not good conductor) b 202
0 2
b2
02
sa esaex- sa
me • When removing the auxiliary wire,mbe me
tremely careful not to let the wire clamps
touch each other or contact the chassis.

Note:

• The start system of the machine is supplied

with a 24V power source. Two 12V batteries
are connected serially to supply power
under normal operating conditions.
1 - 24 1 - 24 -24
-1 of jumper cables and clips shall 23-1
• The 3sizes
2 3 -11
2 0 20 02
s a bmatch the battery.
s a b sa b2
me me me

Operator Manul-Oct. 2019 5-29

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 -24
• The battery
2 3-1 of the starting machine shall 023-1 3 -11
0
2the same capacity as the engine to be b 2 02
have
s ab sa sa b2
e
m started. me me
• Check the cables and clips for damage or
corrosion.

• Make sure that the cables and clips are

connected securely.

• Check if the hydraulic lockout levers of both

machines are in the LOCKED position.

• 24 levers are neutralized.

Check if all control
- -2 4 -24
3-11 3 -11 3 -11
02
5.5.4.22Connecting 02 02
b2 b2
jumper cables
sa b
me m esa me
sa
Turn the start switches of the normal machine
and the faulty one to OFF position.
A
Connect the jumper cables in the numbered
2 1
sequence, as shown in the diagram. 3

1. Connect the clip of jumper cable (A) to the

positive terminal (+) of battery (C) of the faulty D C
machine. 4
B

-24 on the other end of jumper 24 4

E
2. Connect the clip - -2
-11
cable (A) 2to3 the positive terminal (+) of battery 3- 1 1 CZ335-110322211
-
20 202 2 023
abthe normal machine.
(D)sof sa b Fig 5-24
esa
b
me me m
3. Connect the clip of jumper cable (B) to the
negative terminal of battery (D) of the normal
machine.

4. Connect the clip on the other end of jumper

cable (B) to the swivel frame (E) of the faulty
machine.

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

5-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

24 -24 -24
3 11-
5.5.4.3 -Starting engine
3 -11 3-11
02 02 02
sa b2 b2
sa WARNING sa b2
me me me
Risk of injury!
Unexpectedly unlocking the control lever may let the excavator move, thus could cause injury.
• No matter when the machine is operating normally or has failed already, always check the ma-
chine, and keep the safety lock control lever at the “LOCK” position, and check whether all lev-
ers stay at the neutral position.

1. Make sure the clips are securely connected with terminals of the battery.

24 of the good machine and run it at high

2. Start the -engine -24 idle. -24
3 -11 3 -11 3-11
202 the start switch of the faulty machineb 2to02"START" position and start the engine.b 202
3. Turn
b
mesaIf the engine fails to start, wait for two minutes
esa before attempting to restart it.
m mesa
5.5.4.4 Disconnecting jumper cables

After the engine is started, disconnect the jumper cables in steps reversed to their connection.

1. Disconnect the clip of the jumper cable (B)

from the swivel frame (E) of the faulty
machine. A

3 4
2

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sa b2 D
sa b2
C

me me B
m1e E

CZ335-1103223

Fig 5-25

2. Disconnect the clip of the jumper cable (B) from the negative terminal (-) of battery (D) of the
normal machine.

3. Disconnect the clip of jumper cable (A) from the positive terminal (+) of battery (D) of the normal
machine.
-2 4 -24 -24
-11 -11 -11
023 0 3 0 3
4. Disconnect the clip of jumper cable (A) from2the positive terminal (+) of battery (C) of 2the faulty
2 2 2
sab machine. ab s ab s
me me me

Operator Manul-Oct. 2019 5-31

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2of the Hydraulic System
5.6 Failures
-11
-2
-11
-2
0 2 3-1 3
02the 23
0dealer
2
• Trouble-shoot 2 2
sab sab sab
the hydraulic system according to following tables. Contact your Sany
e
m to solve the problem. m e m e

• Set the working mode to S and the fuel control dial to position 10 before troubleshooting

Fai l u r e C au s es Rem ed y

● Bad adjustment or main relief valve failure ● Replace

Work equipment moving
● Pilot relief valve failure ● Replace
slowly, or travel and swing
● Regulator failure ● Repair/replace
speed slow
● Plunger pump failure ● Check/repair

Work equipment, final drive ● Pilot pump relief valve failure ● Replace
4
2function- 4 4
-1 1
or swing drive not- ● Hydraulic pump failure
-1 1-2 ● Check/repair
-11
-2
ing 023 202
3 ● Check/repair023
b2 b2
● Coupling failure
sa b
me esa low
● Hydraulic oil level
m ● Refiill e
m
sa
hydraulic oil
● Bad hydraulic oil ● Use suitable hyd oil
Abnormal noise in hydraulic
● Hydraulic tank cap vent plugged ● Clean/replace
pump
● Hydraulic tank filter screen plugged ● Clean/replace
● Plunger pump failure ● Check/repair
● Sensor failure ● Replace
Auto idle not functioning ● Pilot valve failure ● Replace
● Controller failure ● Repair/replace
● Right pilot valve (boom circuit) failure ● Check/repair

24 24 4
● Pressure sensor failure ● Replace
1 - 1 - -2
3- 1 ●
3-1 failure
Boom control valve (spool) ● Repair/replace
3-11
202 slow
Boom speed
b ● 0 2
Boom control valve2(retaining valve) failure 202
● Repair/replace
sa ab
Boom controles valve (Safety valve and fee d es ab
me ●
m ● Repair/replace
m
valve) seal failure
● Boom cylinder failure ● Check/repair
● Left pilot valve (arm circuit) failure ● Check/repair
● Pressure sensor failure ● Replace
● Arm control valve (spool) failure ● Repair/replace
Arm speed slow ● Arm control valve (regeneration valve) failure ● Repair/replace
● Arm control valve (Safety valve and feed valve) ● Repair/replace
or seal failure
● Arm cylinder failure ● Check/repair
4 24 4
-1 1-2 - 1 1 -
-11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

5-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
F-a2i l u r e
1 s-e2s
Cau1 -2
-1 -1 -11
Rem ed y
3 3 23
b 202 202 20
● Check/repair
sa ab (bucket circuit) failure
● Right pilot svalve
es ab
me me
● Pressure sensor failure
● mReplace
● Repair/replace
● Bucket control valve (spool) failure
● Repair/replace
Bucket speed slow ● Bucket control valve (regeneration valve) failure
● Bucket con trol valve (Safety valve and feed
● Repair/replace
valve) or seal failure
● Bucket cylinder failure
● Check/repair
● Pilot valve failure ● Check/repair
One cylinder of work equip-
● Pressure sensor failure ● Replace
ment not working
24 24 4
● Work equipment control valve (spool) failure ● Repair/replace

- 1 1 - 1
- failure 1 - ● Repair/replace- 1 1-2
3 23
● Work equipment cylinder
023
b 202 ● Retaining valve 0
b 2 (of boom or arm) failure b 2
● Repair/replace
e saWork equipment cylinder
esa control valve (safety valve and esa
m drifting excessively m
● Work equipment ● mRepair/replace
feed valve) seal failure
● Work equipment valve spool failure ● Repair/replace
● Arm regeneration valve failure
● Repair/replace
Work equipment sluggish ● Control valve (safety valve and feed valve) fail-
● Repair/replace
ure
Other work equipmen t
moves when single cylinder ● Control valve seal failure ● Replace
is in relief.
Travel speed drops remark-
24 or trave l ● Straight travel valve fai1lu-r2e4
ably during1-swing ● Repair/replace1-2
4
1 1 -1
23-
20
operation. 23-
20 202
3
sab b b
me esavalve failure
● Travel pilot
m esa
● Repair/replace
m
● Pilot relief valve failure ● Replace
● Regulator failure ● Repair/replace
Machine runs out durin g ● Proportional solenoid valve sluggish ● Repair/replace
travel ● Travel valve spool sluggish ● Repair/replace
● Central swivel joint sluggish ● Repair/replace
● Travel motor failure ● Repair/replace
● Travel pilot pressure sensor failure ● Replace

-2 4 -2 4 -24
3-11 3-11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 5-33

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
Fai l u1r-e2 -2 -2
-1 -11 -11
Cau s es Rem ed y
3 23 23
b 202 20
● Travel pilot valve failure 20
● Repair/replace
sa s ab s ab
me me failure
● Pilot relief valve me
● Replace
● Sensor failure ● Replace
Travel speed slow
● Travel control valve (spool) failure ● Repair/replace
● Travel control valve (feed valve) failure ● Repair/replace
● Travel motor failure ● Check/repair
● Travel pilot valve failure ● Repair/replace
● Travel pilot pressure sensor failure ● Replace
Machine steering difficult or ● Travel control valve (spool) failure ● Repair/replace
power insufficient ● Travel control valve (feed) failure ● Repair/replace
● Travel motor (safety valve) failure ● Repair/replace
1 - 24 Travel motor (check valve)11 -24 -24
3- 1 ●
3-
failure ● Repair/replace
3-11
202 ● 0 2
b 2 shift valve failure
High/low travel speed ● Replace
b2
02
sab to shift travel speed
Unable s a s a
me ● e
mfailure
Travel motor me
● Check/repair
● Travel control pedal valve failure ● Repair/replace
● Travel motor safety valve failure ● Repair/replace
Travel fails (on one side) ● Travel motor balance valve failure ● Repair/replace
● Travel motor failure ● Check/repair
● Pilot pressure sensor failure ● Replace

● Swing motor (parking brake) failure ● Check/repair

● Misadjustment or failure of swing motor (safety ● Adjust/replace
Unable to swing

In both directions valve)

-2 4 ● Swing motor failure -24 ● Check/repair -24

3 -11 3 -11 3-11
02 02 02
● Swing drive failure ● Check/repair

sa b2 ab2 ab2
me m es
● Pilot valve failure
mes
● Repair/replace
In one direction ● Swing control valve (spool) failure ● Repair/replace
● Swing motor (feed valve) seal failure ● Replace
● Swing motor (parking brake) failure ● Check/repair
Swing speed slow

● Misadjustment or failure of swing motor (safety ● Adjust/replace

valve)
Acceleration perfor -
● Swing motor failure ● Check/repair
mance bad
● Brake control line blocked ● Remove obstruction
or replace the pipe-
line.
-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sa b2 sab2 sab2
me me me

5-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4 4 4
F-a2i l u r e
1 s-e2s
Cau1 -2
-1 3-1 -11
Rem ed y
3 023
b 202 ● 2
Pilot valve failure
b
0 2 2
● Repair/replace
b
Swing speed slow

sa esa (pressure compensation valve) fail- ● mRepair/replace

esa
me Bad acceleration per-
● Swing m motor
ure
formance on one side
● Swing motor (feed valve) seal failure ● Replace
or swing speed slow
● Leak on one side the shuttle valve of swing pilot ● Repair/replace
pressure sensor
● Bad adjustment or failure of swing motor (safety ● Adjust/replace
Too much overrun in swing stoppage

In both directions valve)

● Swing motor failure ● Check/repair

-2 4 -2 4 -24
-11 -11 - 1 1
02In3 one direction 23 23
● Pilot valve failure ● Repair/replace
2 2 0 2 0
sab ●
sab valve (spool) failure
Swing control
sab
● Repair/replace
me ● Swing m
e
motor (feed valve) seal failure
e
● mReplace

● Swing pilot valve failure ● Repair/replace

Too much jerk in swing stop-
● Swing anti-jerk valve failure ● Repair/replace
page
● Swing relief valve failure ● Repair/replace
● Back pressure valve failure ● Repair/replace
High abnormal noise i n ● Swing motor (safety valve) failure ● Repair/replace
swing stoppage ● Swing motor (feed valve) failure ● Repair/replace
1 - 24 1 - 24failure ● Check/repair 11-
24
3 - 1 ●
3-1
Swing system mechanical
3-
b 202 2 0 2 202
sa sabcontrol line failure esa
b
Excessive hydraulic drift of swing

me When swing brak e ● e

Swing brake ● Check/repair
engaged
m m
● Swing motor (parking brake) failure ● Repair/replace

● Swing control valve (spool) failure ● Repair/replace

When swing brak e
● Swing motor (relief valve) failure ● Repair/replace
disengaged
● Swing motor (feed valve) failure ● Repair/replace

4 4 4
Table 6-5 - 1 1-2 -11
-2
-11
-2
2 023 02 3 02 3
b b2 b2
m esa me
sa
me
sa

Operator Manul-Oct. 2019 5-35

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
5.7 Other Common Failures
-11
-2
-11
-2
0 2 3-1 023 023
b 2Fai l u r e Cau s es b2 Rem ed y b2
sa sa esa
me ● Loose fastener me m
● Check and retighten.
Structure member
● Bigger clearance between arm and ● Reduce the clearance to a value
noise loud
bucket end faces due to wear that is smaller than 1mm.
● Spring deformed and weak due to re-
Bucket tip falls off dur-
peated use of bucket tip pin ● Replace bucket tip pin
ing operation.
● Bucket tip pin not matching the adaptor
● Loose track ● Tighten the track
Track kinks. ● Traveling at high speed on rough road ● Travel slowly on rough road in the
in the direction of sprocket direction of idler.

-2 4 24
● Improper electrical connection or con-
- -24
23 -11 nector contact -1 1
23 3 -11
0
Fan not2working 0 or tem- ● Repair/replace.
● Air flow control switch, 2relay 02
sab a b sa b2
me es damaged
perature control switch
m me
● Fuse exploded or battery voltage low
● Air intake side blocked
Fan running but pro- ● Evaporator or condenser fin plugged,
● Clean/replace.
ducing less air filow giving ineffective heat conduction
● Fan vane seized or damaged
● Compressor clutch not picking up due ● Repair
to wire break or defective contact of
Compressor not work- electrical circuit ● Adjust the tension of compresso r
ing or working with ● Loose compressor belt belt
difficulty -24 ● Wire break or failure of compresso - 24 r ● Replace clutch coil - 24
3 -11 3-1
1 -1 1
3suit-
02 2 2
clutch coil
0 0
● Refill/drain the refrigerant to a
sab2 ● Insufficient or excessive
s
2
ab refrigerant ab
2
es
able level
me me m point.
● Eliminate the leaking
● Refrigerant leaks.
Refrigerant insufficient ● Refill suitable amount of refriger -
● Insufficient refilling
ant.

High/low pressure ● Ambient temperature: 30~50°C

reading in normal op- ● High pressure gauge: 1.47~1.67MPa (15~17kgf/cm²)
eration ● Low pressure gauge: 0.13~0.20MPa (1.4~2.11kgf/cm²)

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

5-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4
-2r e -2 4 -24
Fai1l u
-1 -11 -11
Cau s es Rem ed y
3 23 23
b 202 20 excessively.
● Expansion valve opening 20
● Replace expansion valve.
sa s ab s ab
me me of expansion valve ● Install thermo-bulb
me correctly.
Low pressure gauge

● Defective contact
Low pressure thermo-bulb ●
reads higher.

tube surface ● Excessive refrigerant in the system ● Drain refrigerant to the specifie d
frosted level.

Both high and

Low pressure gauge reads lower.

low pressure
gauge read- ● Refill refrigeran t to the speci fied
● Refrigerant insufficient
ings lower level.

24 4 4
the standard
1 - -2 -2
3- 1
value.
-11 -11
0 2
2 Low pressure 2 023 2 023
sa b ● Low pressure hose
s ab blocked; expansion ● Repair the system.abReplace reser-
me
gauge could e
mby ice or contaminants.
valve blocked voir in case ofm esblockage.
ice
read negative.
Evaporator
● Thermostat failure ● Replace thermostat.
frozen
Expansion valve inlet
● Expansion valve blocked. ● Clean/replace expansion valve.
felt cool and frosted.
Expansion valve outlet
is not felt cool. Low ● Expansion valve thermo-tube or bulb
● Replace expansion valve.
pressure could be leaks.
negative.
Both24high/ 24
● Air trapped in circulation system. 4
● Empty the system and vacuate2to
- 1- pressure
1low -11
- refill refrigerant. -1 1 -
3 023 23
High pressure gauge reads higher.

b 202 gauges read b 2 refilled.

● Excessive refrigerant b 20 specifie d
● Drain refrigerant to the
sa sa es a
me me
higher than level.
standard
m
value.
● Condenser blocked by dust and debris ● Clean the condenser.
● Condenser fan damaged
Bad condens-
ing effect of ● Check/replace condenser fan.
condenser.

-2 4 -2 4 -24
3-11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

Operator Manul-Oct. 2019 5-37

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4 4 4
Fai l u r e1-2 -2 -2
3-1 -11 -11
C au s es Re m e d y
0 2 02 3 02 3
b 2 Both high and b2 b2
sa sa sa
me low pressure
gauges read
me me
lower.
High
pressure Low pres- ● Refrigerant insufficient ● Refill refrigerant as required.
gauge sure could be ● Low pressure line blocked/damaged ● Clean/replace faulty component.
reads negative. ● Compressor internal failure ● Replace compressor.
lower.
Condenser
and high
pressure tube
hot
24 ● Hot water valve damaged and left1-open
Bad refrigerating-effect
1 24 Replace hot water valve. -24
3-1
due active2heater 23-
1 3-11
0 0 02
b2 b2 b2
m esa
Table 6-6 me
sa
me
sa

-2 4 -24 -24
3-11 3-11 3-11
02 02 02
sab2 sa b2 sab2
me me me

-2 4 -24 -24
3-11 3-11 3-11
02 02 02
sab2 sa b2 sab2
me me me

5-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

-2 4 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

Specifications

2 4 2 4 24
11-
6 Specifications
- 11- 11-
...................................................................................................................6-1
- -
023
6.12Machine 023 023
Dimensions ............................................................................................................6-3
2 2
b Working Ranges....................................................................................................................6-4
sa6.2 sab sab
m e m e m e
6.3 Operating Parameters ..........................................................................................................6-5

-2 4 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3-11
02 02 02
sa b2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 6-1

Specifications SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

6-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

4 4 4
1-2
6.Specifications
-1 -11
-2
-11
-2
3 3 3
202
b Machine Dimensions
6.1 b2
02
b2
02
sa sa sa
me me me
A

D I

E C

L
H

-24 -24 -2 4
-11 -11 -11
G F J

02 3 B
023 K
02 3
sab2 sa b2 b2
saCJ13032601-1
me me me
Fig 6-1

Unit: mm
Item SY195C9 SY205C9 SY215C9 SY225C9 SY245C9 SY265C9
A Overall length (transportation) 9560 9680 9680 9680 10290 10690
B Overall Width 2800 2800 2980 2980 3190 3190
C Overall Height (transportation) 3440 3440 3440 3440 3255 3255
D Upper Width 2875 2875 2875 2875 3045 3045
E Overall Height (top of cab) 3075 3075 3075 3075 3255 3085
F
1 - 24 Track
Standard Width 600 600
1 - 24 2380
600 600 600 600 4
1-2
G
- 1 Track Gauge 2200 2200
- 1 2380 2590 1
2590
-
*H 023Min Ground Clearance 440 3
02440 440 440 470 023 470
2 2 2
e sabJI Track Tai Wwing Radius 2900 ab
e s 2900 2900 2900
s
3103
e ab 3240
m Shoe Grounding Length m
3260 3355 3445 3640 m3640 3830
K Track Length 4060 4160 4250 4445 4445 4635
*L Counterweight Clear-ance 1130 1130 1130 1130 495 495

* Excluding track shoe lug

Table 7-1

-24 -24 -2 4
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 6-3

 Specifications SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2Ranges
6.2 Working
-1 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
sa sa sa
me me f
me

-2 4b -24 -24
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

c d

-2 4 -24 -24
3 -11 3-11 -11
02 02 023
sa b2 sab2 sab
2
CJ13032602-1

me me m e
Fig 6-2

Unit: mm

-2 4 -24 -24
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

6-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

Table 7-2 -24 -2 4 -2 4

23-11 3 -11 3 -11
0 02 02
sa b 2 Operating Parameters
6.3
sa b2 sab2
me me me
Item Unit SY195C9 SY205C9 SY215C9 SY225C9 SY245C9 SY265C9
Working
kg 21,000 21,200 21,800 22,600 24500 26,500
Weight
Bucket
m³ 0.8 0.8 0.9 1.0 1.3 1.3
Capacity
Engine 4HK1XK-
MITSUBISHI 4M50 D06FRC-TAA
Model SC02
Engine
kW/rpm 118/2000 133/2000 147/2100
Power
-24 -24 -2 4
Travel
3 -11 3 -11 -11
20 2
Speed 202 2 023
a b b 5.4/3.4ab 5.4/3.4
esa
km/h 5.4/3.3 5.4/3.3 5.4/3.3 5.4/3.3
s (High/ s
me Low) m me
Swing
rpm 11 11 11 11 10.6 10
Speed

Table 7-3

-24 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-24 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 6-5

Specifications SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

6-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

-2 4 -2 4 -2 4
3 -11 3-11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

Optional Equipment

2 4 2 4 2 4
11- Equipment.......................................................................................................7-1
7 Optional
- 11- - 11- -
023 Information.................................................................................................................7-3
7.12Safety 2 023 2 023
e sab 7.1.1 General .........................................................................................................................7-3
e sab e sab
m m m
7.1.2 Optional equipment selection....................................................................................7-3
7.1.3 Read equipment instruction.......................................................................................7-3
7.1.4 Optional equipment removal and installation precautions ....................................7-3
7.1.5 Optional equipment operation precautions .............................................................7-4
7.2 Hydraulic Control Elements and Oil Circuit .......................................................................7-5
7.2.1 Component locations..................................................................................................7-5
7.2.1.1 General..................................................................................................................7-5
7.2.1.2 Stop valve .............................................................................................................7-6
7.2.1.3 Selector valve.......................................................................................................7-6
1 - 24Attachment control pedal....................................................................................7-7
1 - 24 1 - 24
3-1 3-1 3-1
7.2.1.4
2 0 2
7.2.2 Hydraulic circuit 2 0 2 2 0 2
...........................................................................................................7-7
e sab 7.2.2.1 General..................................................................................................................7-7
e sab e sab
m m m
7.2.2.2 Hydraulic circuit switching ..................................................................................7-7
7.2.2.3 Switching between breaker and general attachment .....................................7-8
7.2.2.4 Connecting hydraulic oil circuit ..........................................................................7-8
7.2.2.5 Hydraulic oil path .............................................................................................. 7-10
7.2.3 Attachment removal and installation ..................................................................... 7-10
7.2.3.1 Removal ............................................................................................................. 7-10
7.2.3.2 Installation.......................................................................................................... 7-12
7.2.4 Hydraulic oil and filter - change/replace................................................................ 7-14

1 - 24
7.2.5 Long-term
1 - 24
storage.................................................................................................... 7-15
1 - 24
7.3 Work
0 2 3-1 equipment combination...........................................................................................
0 2 3-1 0 2 3-1 7-16
7.42Recommended Operation.................................................................................................
2 2 7-17
e sab 7.4.1 General ......................................................................................................................
e sab e sab
m m m 7-17
7.4.2 Hydraulic breaker ..................................................................................................... 7-18
7.4.3 Hydraulic breaker operation ................................................................................... 7-18
Operator Manul-Oct. 2019 7-1
 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

-
7.4.4 Restricted
1 24 operations...............................................................................................
1 - 24 7-20 -24
3 -1
7.4.52Hydraulic 2 3 -1
breaker greasing..................................................................................... 2 3 -11
7-23
0 20 20 7-24
b 2 Coupler .....................................................................................................................
7.5saQuick s a b s a b
me 7.5.1 Quick coupler control...............................................................................................
me me 7-24
7.5.2 Precautions for quick coupler safe operation....................................................... 7-25
7.6 Fueling System................................................................................................................... 7-27
7.6.1 Introduction ............................................................................................................... 7-27
7.6.2 Fueling system makeup .......................................................................................... 7-27
7.7 Central Lubrication System .............................................................................................. 7-28
7.7.1 Lubrication scheme and system makeup ............................................................. 7-28
7.7.2 Working principle...................................................................................................... 7-30
7.7.3 Lubrication time setup ............................................................................................. 7-31
1 -
7.7.4 Technical 24 description ...............................................................................................
1 - 24 7-331-2
4
3-1
02Grease
7.7.5 023
-1 3-1
027-33
filling .............................................................................................................
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

7-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4 4 4
1-2 Equipment
7.Optional
-1 -11
-2
-11
-2
3 3 3
b 202 b2
02
b2
02
e sa7.1 sa sa
m Safety Information me me
7.1.1 General

Observe the following precautions when selecting, installing and operating attachments or optional
equipment of the machine.

7.1.2 Optional equipment selection

• Please consult your Sany dealer before installing any optional equipment to the machine. You
may need to install front guard, top guard or other protective structures to the machine according
24 24 -24
3 - 11- of attachment or other optional equipment
to the type
3 11- selected.
- 3 -11
202 are only allowed to install Sany approved
• You
b 202 optional equipment. Sany assumes no
202responsi-
sa ab
es by any optional equipment not approved ab
es by Sany.
me bility to accidents, loss or failures caused
m m
7.1.3 Read equipment instruction

• Make sure you have read and understand the instruction manuals of the machine as well as the
optional equipment before installing and operating any optional equipment.
• If the instruction manual of the machine and/or the optional equipment is lost, please contact the
maker of the optional equipment or your Sany dealer to obtain a new one.

7.1.4 Optional equipment removal and installation precautions

-2 4 -24 -24
23 -11
The following -11
items must be observed in order to3ensure safety when removing or installing3 the op- -11
b 2 0
b 202 b 202
s a
tional equipment. a s a s
me me me
• The removal or installation operation shall be performed on a hard, level ground.
• When the job is shared by two or more persons, a commander is to be assigned and his/her in-
struction must be followed.
• Crane shall be used when handling heavy object above 25 kg. (Only eligible, experienced per-
sonnel with official license are allowed to operate the crane.)
• Never stand under any lifted objects by the crane.
• Do not operate the machine when an object is being lifted with crane during removal or installa-
tion. Support can be used to prevent falling from the object when necessary.
• 4 part is to be removed, it is necessary 4to consider the impact to machine balance
When a heavy 4
-2 -2 -2
23 -11
after removal. -11 over, support the machine, if necessary,
To prevent the machine from tipping
3 -11 be-
3
20 removing the heavy component. 02 02
fore
sa•bBefore or after the optional equipmenteshas
a b2 b2
m e m been installed or removed, make m esathat it is stable
sure
without the danger to tip.
• For more information about removal and installation please consult your Sany dealer.

Operator Manul-Oct. 2019 7-3

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 - 24 -24
-11 equipment operation precautions
7.1.5 Optional
3 -11 3 3 -11
02 02 02
b2 b2 b2
m esa the following procedures in mind when
Keep
m esainstalling a larger or heavy optional equipment.
m esa Prior
to the operation, move the machine to a safe ground for trial operation. Make sure that you know
very well the movement, center of gravity, and working range of the machine.

• If the machine stays inclined, swinging operation is not allowed in order to prevent tipping of the
machine.
• Keep a safe distance to surrounding barriers during operation.
• Pay attention to the following points when installing a heavy optional equipment.

– Heavy optional equipment probably requires a larger space for swinging operation. There
might be the danger of impacting other objects if the swinging range has not been calculated
1 - 24 1 - 24 1 - 24
0 2 3-1 A larger space must be prepared0before
accurately.
2 3-1 performing the swinging operation.023-1
2 2 2
–sabWhen the lifting of heavy optional equipment
sab is held, the distance moving downward
sab is rela-
m e m e m e
tively longer due to gravity. In this case, it should be lowered to the ground instead of being
held in air.

– Never swing, lower or stop the machine suddenly in order to prevent it from tipping over.

– Never extend or retract the boom cylinder suddenly in order to prevent impact that may
cause the machine to tip.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

7-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4 Control Elements and Oil-Circuit

4 4
1-2
7.2 Hydraulic 12 -11
-2
2 3-1 3-1 3
0
b 2 Component locations
7.2.1 b 202 b2
02
m esa me
sa
me
sa
7.2.1.1 General

-24 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sa b2 1
sa b2 sab2
me me me
1

-24 -2 4 -2 4
-11 -11 -11
CZ335-1105001-1

Fig207-1
23 02 3 02 3
sa b sa b2 sab2
me 1) Stop valve me 3) Control pedal me
2) Selector valve

-24 -2 4 -2 4
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 7-5

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11valve
7.2.1.2 Stop
3 3 -11 3-11
02 02 02
b2 b2 b2
esastop valve is used to stop the flow ofmhy-
The
m esa me
sa
draulic oil.

• FREE position (a) allows flow of the hy-

draulic oil.
• LOCK position (b) stops flow of the hydraul-
A
ic oil.

Switch the valve to LOCK position when re-

moving or installing an attachment. B

-24 -2 4 CZ335-1105002
-24
3-11 -11
3 7-2 3-11
02 02 02
Fig
b2 b2 b2
m esa me
sa
me
sa
7.2.1.3 Selector valve

The selector valve is used to change the flow

direction of hydraulic oil.

The change of direction is made according to

the working mode selected. The working
mode must be applicable to the installed at-
tachment. For more information, see "Hy-
draulic circuit" on page 8-8.
-24 -2 4 -24
3-11 3 -11 3-11
02 02 02
sab2 sa b2 a b2
sCZ335-1105003
me me me
Fig 7-3

-24 -2 4 -24
3-11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

7-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24 -2 4 -2 4
311-
7.2.1.4 -Attachment control pedal
3-11 3 -11
02 02 02
b2 b2
saThis pedal is used to control the attachment.
sa sa b2
me me me
By pressing the front, center, or rear part of A
the pedal, different attachment operation can
be achieved. N

When hydraulic breaker is installed

B
• Front part (A): Actuate
• Center part (N): Stop
• Rear part (B): Stop

24 24 4
NOTE: CZ335-1105004

1 - 1 - -2
2
1
3- method of other attached tools,023- Fig 7-4 1 3 -11
For control
0 02
b 2 the maker of the attachment before
saconsult sab
2
sa b2
e
m installation. m e me
7.2.2 Hydraulic circuit

7.2.2.1 General

• When a breaker is installed on the machine, the return circuit must be connected directly to the
return filter. Therefore, do not use the return circuit except for mode B. For a machine that has
no breaker lines, if customer adds breaker lines personally to the machine, the return line must
have a filter. The breaker lines installation and the filtering system must be agreed by your Sany
-24Failure to do so can cause problems-2and
distributor.
11
4 the customer has to bear the losses
11 -24 11
23-
thereof.
20 2 0 2 3-
2 0 2 3-
s a
• bStandard sab in the service valve was set at the factory
set pressure of the safety valve sab before deliv-
e
m ery. When mode B is selected, this m e m e
pressure is set at 20.6MPa {210kgf/cm², 2980PSI}. When hy-
draulic shear mode is chosen, this pressure is set at 27.4MPa (280 kgf/cm², 3980PSI). Further
adjustment may be needed depending on the type of attachment. In this case, please contact
your Sany dealer for adjustment.

7.2.2.2 Hydraulic circuit switching

• Select a working mode on the monitor according to attachment type as per the following
standards.
• The set pressures
4 of the safety valve in the service valve
4 and for the switch of hydraulic line are
4
- 2 -2 -2
-11 by the working mode selected.
determined
3 23-
11
23-
11
02 20 20
b2 b b
m esa m esa m esa

Operator Manul-Oct. 2019 7-7

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

1 - 24 1 - 24 Safety valve set 1-2

4
0 3-1
Attachment
2
Mode
0 2 3-1 line
Hydraulic
pressure 23 - 1
b 2 b2 b 20
esa
m One-way hydraulic attach- esa path forms auto-
Hydraulic
mmatically m esa
at the control Before delivery: 20.6Mpa
B
ment (e.g. breaker) valve where the return oil {210kgf/ cm² 2980PSI}
does not pass through.
Hydraulic path forms auto-
Dual-action hydraulic attach- matically at the control Before delivery: 27.4MPa
C
ment (e.g. hydraulic shear) valve where the return oil {280kgf/cm², 3980PSI}
passes through.

Table 8-1

-24 between breaker and general attachment

7.2.2.3 Switching -24 -24
23 -11 23 -11 3-11
20an attachment is installed and mode Bbis20selected: 02
• When
s a b sa sa b2
me(1) Breaker hydraulic path (one-way hydraulic
me path) is formed. me
(2) The overflow valve is set to low pressure.
When delivered from the factory: 20.6MPa {210kgf/cm2 , 2980PSI}

• When an attachment is installed and mode S is selected.

(1) Shear hydraulic path (dual-action hydraulic path) is formed.
(2) The overfl ow valve is set to high pressure.
When delivered from the factory: 27.4MPa {280kgf/cm2 , 3980PSI}

7.2.2.4 Connecting hydraulic oil circuit

4 4 4
1-2
Connect the hydraulic
- 1 lines as per the follow-
-11
-2
-11
-2
3
ing steps02when an attachment is installed. 02 3 02 3
sa b2 sa b2 sa b2
1.eCheck the stop valve [1] and make suremiteis
m me
in the locked position (b).

• FREE position (a) allows flow of hydraulic A

oil. (The arrow is parallel to arm).
• LOCK position (b) stops flow of hydraulic
oil. (The arrow is perpendicular to arm). B

CZ335-1105002

Fig 7-5
-24 -2 4 -24
3-11 3 -11 3-11
02 02 02
sab2 sab2 sa b2
me me me

7-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24 24 -2 4
2. Remove
3 - 11-the screw plug [1] from the end of 3-11- 3 -11
02 valve line.
the2stop 202 02
sab sa b sab2
me Note: me me
Do not damage or discard removed parts.
1

CZ335-1105005

Fig 7-6
1 - 24 -2 4 -2 4
3-1 -11 -11
2 0 2 2 023 02 3
3. When
b
samaker
plug [1] is removed, the attachment
ab sab2
e is responsible for the connectionesof at-
m m me
tachment pipelines [2].

Coupler sizes and additional accumulator

2
may vary according to different attachment
makers. Please consult your Sany dealer in
this regard.

CZ335-1105006

-2 4 4 4
-11 - 1-27-7
1Fig -11
-2
3 3 3
b 202 b 202 b2
02
sa sa sa
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 7-9

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 -24 -24
-11 oil path
7.2.2.5 Hydraulic
3 3 -11 3-11
02 02 02
b2 b2
Thesaoperating directions of the pedal and hydraulic b2
me esa path are shown below.
m me
sa

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

CZ335-1105007

Fig 7-8
-24 -24 -24
-11
23 front part of the pedal is pressed, hydraulic -11 -11
• When0the
2 023 oil flows to the pipelines on the left02of3 the
sab equipment. sa b2 sa b2
m e
work
me me
• When the rear part is pressed, hydraulic oil flows to the pipelines on the right side.
• Only the front part of the pedal can be pressed if a hydraulic breaker is equipped.

7.2.3 Attachment removal and installation

7.2.3.1 Removal

1. Lower the work equipment to the ground and shut down the engine.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sab2 sab2
me me me

7-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24
1- start switch to ON position, and -11- 24 -2 4
2. Turn-1the
3 -11
2 02the hydraulic lockout lever to the FREE 2 023 02 3
b2
move
b b
m esaposition. m esa me
sa
3. Move all control levers in all directions and
press the control pedal for 2-3 times within 15
seconds after the lockout lever is moved to
the FREE position in order to relieve the inter-
nal pressure in the hydraulic lines.

CC13031404

Fig 7-9

1 - 24 -24 -2 4
4. Place
2 3-1the hydraulic lockout lever to the 3 -11 3 -11
0 02 02
b2
LOCKED position. b2 b2
m esa me
sa
me
sa

CC13031403

Fig 7-10

1 - 24 1 - 24 -2 4
1
5. The3-breather
2
valve (F) on top of the hy- 3-1 3 -11
b
0
2 tank is used to release the internal
draulic b 202 b2
02
sa sa sa F
me pressure of the hydraulic lines. me me
To release the pressure completely, turn and
open the butterfly nut on the breather valve
(F) and press the relief button to release the
pressure.

CZ335-1105011

Fig 7-11
1 - 24 -24 -2 4
3- 1 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me

Operator Manul-Oct. 2019 7-11

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

1- 24 24 -24
6. When the-1hydraulic
3
oil has cooled down,
3 - 11- 3-11
2 valve (mounted to the inlet and 202
turn the20stop 02
b sab
sa lines to the side of the arm) to LOCK po- sab2
e
outlet
m m e me
sition (b).

• FREE position (a) allows flow of hydraulic

oil. (The arrow is parallel to arm length). A

• LOCK position (b) stops flow of hydraulic

oil. (The arrow is perpendicular to arm
length). B

CZ335-1105012

Fig 7-12
1 - 24 -2 4 -24
2 3- 1 3 -11 3-11
2 0 the hose at the side of the at- 202 02
7. Disconnect
sab Install the screw plugs to the two sab sab2
e
tachment.
m m e me
outlets.

The screw plugs are used to avoid intrusion of

foreign objects. Store the disconnected at-
tachment properly when the screw plugs are
in place.

8. Remove the two retaining pins, remove the

attachment, and install the bucket. For more
information on bucket installation procedures, CZ335-1105013

4 on page 5-27. -24 4

1-2
see "Bucket - replace" 1 -11
-2
3-1
Fig 17-13
0 2 0 2 3- 02 3
9. Check
s a b 2 the oil level in the hydraulic tanks a b2 sab2
m e
when the bucket is installed properly. m e me
7.2.3.2 Installation

1. Remove the bucket.

2. Place the attachment on a flat surface. In-

stall the attachment to the arm with the pin (A)
followed by the pin (B).

3. Lower the equipment to the ground and A

4
shut down the engine.
-2 -2 4 -24
3-11 3 -11 3-11
02 02 02
B

sa b2 sab2 sa b2
me me me CZ335-1105014
Fig 7-14

7-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24 24 -2 4
11- start switch to the ON position, 3-11-
4. Turn -the
3 3 -11
2
and20place 202 02
b2
the hydraulic lockout lever to the
b b
m esaFREE position. esa
m me
sa
5. Move all control levers in all directions and
press the control pedal for 2-3 times within 15
seconds after the lockout lever is moved to
the FREE position in order to relieve the inter-
nal pressure in the hydraulic lines.

CC13031404

Fig 7-15

1 - 24 -24 -2 4
6. Place
2 3-1the hydraulic lockout lever to the 3-11 3 -11
0 02 02
b2
LOCKED position. b2 b2
m esa me
sa
me
sa

CC13031403

Fig 7-16

1 - 24 1 - 24 -2 4
1
7. The3-breather
2
valve (F) on top of the hy- 3-1 3 -11
b
0
2 tank can be used to release the inter-
draulic b 202 b2
02
sa sa sa F
me nal pressure of the hydraulic lines. me me
To release the pressure completely, turn and
open the butterfly nut on the breather valve
(F) and press the relief button to release the
pressure.

8. Check the temperature of the hydraulic oil,

which should be cooled down to a safe tem-
CZ335-1105011
perature. Remove the two screw plugs from
the inlet and outlet. Be careful not to contami- Fig 7-17
- 2 4 connections with any dirt or - 24 -2 4
nate the hose
-1 1 -1 1 -11
soil. 023 023 02 3
b2 b2
saIf the O-ring is broken, replace it with easanew sab2
me m me
one.

Operator Manul-Oct. 2019 7-13

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

24
1- hose to the side of the -2 4 -2 4
9. Connect-1the
3 3 -11 3 -11
202
attachment.
b b2
02
b2
02
sa esa sa
me
When connecting the hose, check the oilm
flow me
direction and be careful not to make any
mistakes.

10. Turn the rotor of the stop valve (mounted

to the inlet and outlet lines to the side of the
arm) to FREE position (a).

• FREE position (a) allows flow of hydraulic

oil. (The arrow is parallel to arm length).
A
• LOCK position24(b) stops flow of hydraulic 4 4
11- -2 -2
oil. (The3-arrow is perpendicular to arm 3 -11 3 -11
b 202 b2
02
b2
02
esa sa sa
length).
m me B
me
11. Check the oil level in hydraulic tank after CZ335-1105012
installation of the attachment.
Fig 7-18

7.2.4 Hydraulic oil and filter - change/replace

• Hydraulic breaker application causes faster contamination of the hydraulic system and deterio-
ration of hydraulic oil.
• As a result, the hydraulic oil and filter shall be replaced in shorter intervals, as compared with
-24 with buckets. Otherwise, damage could
machines installed
11 -24 occur in the hydraulic breaker, hy- -24
11 11
draulic 2
0 3- and other hydraulic components.
pump
0 2 3- 0 2 3-
2 2 2
sab
• eRecommended b aband filter
e a below. For information on hydraulicesoil
replacement intervals are slisted
m replacement, see related items in the Maintenance
m section. m
Hydraulic oil Filter element
Machine with Hydraulic Breaker 600 hr 100 hr
Machine with Common Bucket 1500 or 2500 or 4000 hr 1000 hr
Table 8-2

NOTE:

• The figures in the above table are determined at 100 percent operation with hydraulic breaker.
24 24 24
11- hours of hydraulic breaker reduce,11the
As the operating
3-
- change intervals could be prolonged
3- 11- 3 -
b 202
correspondingly 202
as shown in the following chart.
b b 202
sa filter cartridge must be replaced afterethe
• eThe sa esa
m m breaker has been operated for 100 m
hours.

7-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

-24 -2 4 -2 4
3 -11 3-11 3-11
02 100
02 02
sab2 sa b2 b2
Microglass Cartridge
sa
me me Change interval for me
Paper Cartridge
Hydraulic Breaker Operation Percentage%

80
hydraulic oil of 1,500
hour service life

60
Change interval for
hydraulic oil of 2,500
hour service life
40
Change interval for
hydraulic oil of 4,000

20 hour service life

-24 -2 4 -2 4
0
3 -11 -11 -11
02 023 202
3
sab2 sab
2 b
esa
0 500 1000 1500 2000 2500 3000 3500 4000
me m e
Hydraulic Excavator Operating Hours m CZ335-1105015

Fig 7-19

Table 8–3

7.2.5 Long-term storage

The following procedures shall be followed when the equipment is to be stored for a long period of
time.

1 - 24 1 - 24 -2 4
-1 stop valve to LOCK position.
• Turn3the
2 2 3-1 3-11
2 0 2 0 02
• Screw the plug on the valve.
sa•bPlace the latch pin to LOCK position. esab sa b2
m e m me
Operating the pedal with no breaker or general attachment installed may cause overheating or oth-
er problems.

-24 -2 4 -2 4
3 -11 3-11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

Operator Manul-Oct. 2019 7-15

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
7.3 Work equipment combination
-11
-2
-11
-2
0 2 3-1 023 cab or machine body due to the2type
023 or
• Some 2 2
e s ab work equipment may interfere with
e ab
the
s
operator
e s ab
m combination of work equipment. m m
• Check the machine and the attachment for risks of interference before operating new work
equipment for the first time.
Note:

• An extended arm may interfere with the machine body when it is retracted toward the machine.
Extra care shall be taken when operating a machine equipped with an extended arm.
• In excavation, the boom may intervene with the undercarriage when the boom is fully lowered.
Be careful with the operation of the boom.
• For excavating or loading hard soil or soft soil containing gravels, reinforced rock-digging bucket
1- 24 24 -24
with higher1strength
3- 11-
and abrasion resistance is recommended.
3- 3 -11
202 202 b2
02
sab SY205C9, SY215C9
SY195C9, sa b sa
me me me
Bucket Capacity Outer width Weight Std. arm (1) Short arm Short arm
Type m³ (cu.yd) mm (ft in) Kg (lb) 2.7/2.9 m (8'10"/9'6") 2.5 m (8'2") 1.8 m (5' 11")
0.48 600 574.7
(0.62) (2') (1267.3)
0.7 964 760.6
(0.83) (3'3") (1673.3)
0.8 1,000 783.6
Rockwork (2)
(1.04) (3'4") (1723.9)
0.9 1,154 846.1
(1.18) (3'10") (1692.2)

1 - 24
1.2 1,496 950.9
-2 4 -24
3-1 (1.56) (4'10") (2091.9)
3 -11 3 -11
b 202 0.8 1,084 680
b2
02
b2
02
sa sa sa
me (1.04)
0.9
(3'7")
1,137
(1496)
710.1
m e me
Common
(1.18) (3'9") (1562)
1.0 1,240 777.9
(1.3) (4'1") (1709.4)
1.1 1,370 837.1
Earthwork
(1.43) (4'7") (1841.6)

Table 8–4

Note:1. SY195C9 standard arm length 2.7m; SY205C9 and SY215C9 standard arm length 2.9m.
24
- cutters.
2. Bucket with11side -2 4 -24
3- 3 -11 3 -11
b 202 b2
02
b2
02
sa sa sa
me me me
SY225C9,SY235C9,SY265C9

7-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Table 8-5

- Loading materials of specific gravity ≤1.2 t/m³

4 loading materials of specific gravity ≤1.2

- Digging2or
- 24t/m³
- -24
-11
23 or loading materials of specific gravity -11 -11
-0
2 Digging
2 023 ≤1.5 t/m³ 02 3
sab sab sa b2
m e e
m gravity ≤1.8 t/m³
- Digging or loading materials of specific me
- Inapplicable

7.4 Recommended Operation

7.4.1 General

The following instructions must be followed when operating an excavator with attachment.

Note:
-2 4 -2 4 -24
-11
Select23attachment types that matches the machine
23 best. -11 3 -11
0 0 02
sa b2 s ab2 s ab2
me • me to be installed on the machine may vary
The types and models of attachments meaccording to the
model of the machine.
• Consult your Sany dealer for selection of the most suitable attachment.

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 7-17

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 breaker
7.4.2 Hydraulic
3 3 -11 3 -11
02 02 02
b2
sa applications: sa b2 sa b2
me me me
Major

• Crushing rocks
• Demolition
• Road construction

24 24 4
CZ335-1105016

1 - 1 - -2
3- 1 1
Fig- 7-20
3 3 -11
b 202 b 202 b2
02
sa sa sa
me me me
7.4.3 Hydraulic breaker operation

1. Press the breaker chisel vertically and

firmly onto the object to be broken during
breaking operation.

90°

-2 4 -2 4 90°
-24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me CZ335-1105017
Fig 7-21

-2 4 -2 4 -24
3 -11 3 -11 3 -11
02 02 02
sab2 sa b2 sa b2
me me me

7-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24
- breaker chisel tightly onto the 11- 24 -2 4
2. Press
3 - 11the 3- 3 -11
0 2 0 2 02
b2 2 b2
working surface when striking and slightly
e saraise e sab 5 sa
m the front of the undercarriage about
m me
mm (0.2 in) from the ground, as shown in the
right illustration.

Note:

The excavator shall not be raised too much.

CZ335-1105018

Fig 7-22
1 - 24 -2 4 -2 4
3- 1 -11 -11
0 2
3. 2If the same surface cannot be penetrated2 023 02 3
saorb broken by the chisel within one minute
sab sab2
m e m e me
under continuous striking, change the struck
position and try to break it near the edge.

CZ335-1105019

-2 4 4 4
-11 - 1-27-23
1Fig -11
-2
3 3 3
202 202 b2
02
e sa4.b sa b sa
m me mis-
The chisel's penetrating direction will
me
align gradually to the working direction of
breaking hammer. It is important to align them R

by readjusting the bucket cylinder.

-2 4 -2 4 -2
CZ335-1105020 4
3 -11 3 -11 3 -11
02 02 Fig 7-24 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 7-19

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
-
5. Always press
3 11- the chisel properly on the 3 - 11- 3 -11
2
working20surface in order to prevent striking 202 02
b b b2
esa resistance.
without
m esa
m me
sa

CZ335-1105021

Fig 7-25
1 - 24 -24 -24
3 - 1 3 -11 3 -11
202 b2
02
b2
02
sabRestricted operations
7.4.4 sa sa
me me me
Do not operate the machine in any of the following manners in order to ensure a longer service life
and safe operation.

• Do not operate any of the oil cylinders to its full stroke. A distance of 5 cm (2 in) is to be reserved
for backup.

1. Accumulating rocks with the breaker.

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

CZ335-1105022

Fig 7-26

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

7-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

- 24 -2 4 -2 4
-11 with swinging force.
2. Breaking
3 3 -11 3-11
02 02 02
sa b2 sa b2 sab2
me me me

CZ335-1105023

Fig 7-27
1 - 24 -2 4 -2 4
3- 1 -11 -11
0 2
3. 2Moving the chisel during striking operation2 023 02 3
sab sab sab2
m e m e me

CZ335-1105024

-24 -24 -2 4
3-11 3- 1 7-28
1Fig 3-11
202 202 b2
02
e sa4.b sa
Keep the chisel level or upward eduring
b sa
m m me
striking operation.

-2 4 -2 4 -2
CZ335-1105025 4
3 -11 3 -11 3-11
02 02 Fig 7-29 02
sa b2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 7-21

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
5. Swing the
3 - 11chisel when the rock has been
3 -11 3 -11
20 2 02 02
b2 b2
penetrated.
sab sa sa
me me me

CZ335-1105026

Fig 7-30
1 - 24 -2 4 -24
2 3- 1 3 -11 3 -11
0
2 operation. 02 02
6. Pecking
sab sa b2 sa b2
m e me me

CZ335-1105027

-2 4 4 4
-11 1-2
Fig 17-31
- -11
-2
3 3 3
b 202 b 202 b2
02
a
7.esRaise sa sa
m me
the machine above ground by fully
me
extending the bucket cylinder and by the
pushing force.

-2 4 -2 4 CZ335-1105028
-24
3 -11 23 -11 3 -11
02 0Fig 7-32 02
sab2 sa b 2
sa b2
me me me

7-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

- 24 -2 4 -2 4
-11
7.4.5 Hydraulic
3
breaker greasing
3 -11 3-11
02 02 02
b2
saGrease ab2
specified espoint sab2
me me
the breaker at
correctly. m

24 24 4
CZ335-1105029

1 - 1 - -2
3- 1 3 1
- Fig 3-11
202 202 02
7-33

sa b sa b sab2
me Note: me me
Greasing in an improper manner could add
grease more than desired. As a result, soil
and sand may enter the hydraulic system,
which can damage the hydraulic components
when using the breaker.

-2 4 -2 4 -2 4
3 -11 3 -11 -11
CZ335-1105030
3
02 02 02
sa b2 sa b2 Fig 7-34
sab2
me me me

-2 4 -2 4 -2 4
3 -11 3 -11 -11
CZ335-1105031
3
02 02 02
sa b2 sa b2 Fig 7-35
sab2
me me me

Operator Manul-Oct. 2019 7-23

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4 4 4
1-2
7.5 Quick Coupler
-11
-2
-11
-2
0 2 3-1 023 02 3
2
7.5.1bQuick coupler control b2 b2
e sa sa sa
m me me
1. Remove the safety pin of the quick
coupler.

Safety pin
Jaw

-24 -24 4
-11 -11 - 1 1-2
02 3 023 023
CZ335-1105032

sab2 sa b2 b 2
me me
Fig 7-36
m esa
2. Depress the quick coupler button [1] (auto
reset) on the left joystick to reduce the open- 1
ing of the flexible jaw and the fixed jaw slowly.

-24 -24 -24

3 -11 3 -11 3-11
02 02 02
sab2 sa b2 b2
CZ335-1105033
sa
me me Fig 7-37 me

3. Allow the fixed jaw to slowly grip the sup-

port pin [2] of the bucket, as shown in the right
illustration.

-24 -24 -24

-11 -11 -11
2 3

02 3 023 02 3
sab2 sa b2 sa b2
me me me CZ335-1105034
Fig 7-38

7-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

24
- bucket cylinder to slowly move 11- 24 -2 4
4. Extend
3 - 11the 3- 3-11
02
the2flexible 0 2 02
b2 b2
jaws toward the support pin [3] of
b
m esathe bucket. esa
m me
sa

2
3

CZ335-1105035

Fig 7-39
1 - 24 -2 4 -2 4
1
3- -11 -11
0 2
5. 2Make sure that the jaws of the quick cou- 2 023 02 3
b
sapler sabthe sab2
m e grip completely the support pin [3]eof
m me
bucket.

6. Release the operation button to enable the

quick coupler to grip the bucket's support pin
before conducting other operations.

7. Insert the safety pin after installation.

CZ335-1105036

-24 -24 -2 4
3 -11 3- 1 7-40
1Fig 3-11
202 202 b2
02
e sab e sab sa
m 7.5.2 Precautions for quick coupler
m safe operation me
1. Installation of the quick coupler may con-
tribute to longer swing radius when operation
the bucket of other attachments. As a result,
the work equipment may interfere with the cab
or boom of the machine.

If a quick coupler has been installed, retract

the bucket fully (bucket cylinder fully ex-
tended) before
1 - 24 retracting the arm. To avoid in- 1 - 24 -2 4
3-1 with the boom, never retract the023-1 -11
023
terference
0 2
b 2 fully (arm cylinder fully extended) before
arm
saretracting s ab
2
sa
2
b CZ335-1105037
m e the bucket. m e me
Fig 7-41

Operator Manul-Oct. 2019 7-25

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

24 24 -24
-
2. Overloaded
3 11-operation may impair the ma- 3 - 11- 3 -11
202the attachment, thus reducing their b 202
chine and
b b2
02
esa life.
service
m mesa me
sa

CZ335-1105038

Fig 7-42
1 - 24 -2 4 -24
2 3- 1 3 -11 3 -11
2 0 apply pressure when the quick cou- 202 02
3. Do not
b
satouches sab sa b2
e
pler
m e
the ground. Use the coupler only
m me
when it is connected with the bucket or other
attachment.

CZ335-1105039

-2 4 4 4
-11 1-2
Fig 17-43
- -11
-2
3 3 3
b 202 b 202 b2
02
4.esIta is very dangerous to move a heavy ob- sa sa
m me me
ject with the quick coupler. Meanwhile, the
service life of quick coupler could be reduced.

Note:

Consult your local Sany dealer if you need to

install a quick coupler. Make sure that you are
using an attachment that has been approved
by Sany. Sany assumes no responsibility for
any failure and accident resulted from installa-
-24 unapproved by Sany. -2 4 -24
CZ335-1105040
tion of any attachment
3 -11 23 -11 3 -11
02 0Fig 7-44 02
sab2 sa b 2
sa b2
me me me

7-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4 4 4
1-2 System
7.6 Fueling
-11
-2
-11
-2
0 2 3-1 023 02 3
b 2 Introduction
7.6.1 b2 b2
m esa me
sa
me
sa
SANY large excavators are equipped with a fueling system, which uses a refueling pump assem-
bly. The refueling pump assembly is intended specially for large mobile off-theroad machinery, ve-
hicles and vessels. It uses on-board battery as the power source and is not limited by terrain and
power supply, which makes it very suitable for construction side and field.

For information regarding refueling amount, see "Table of capacities" on page 5-14.

7.6.2 Fueling system makeup

• The fueling system of SANY excavators in-

1- 24 -24 -2 4
-11 -11
1 2
cludes1mainly: a refueling pump assembly
3- 3 3
b 202
(including relevant piping and valves) and 2a02
b b2
02
sa sa sa
me control switch
me me
• Open the battery cover [1] and you can see
3
the control switch [2] and the refueling
pump [3].

CZ335S-1105001

Fig 7-45

2 4 -24 -2 4
• 1-structure
The main
-1
of the refueling pump [3]
-11 -11
23 in the right illustration.
is 0shown 023 02 3
b2
saTechnical specifi cations: sab2 sa b2
me me me
Pump flow rate 46L/min
Rated voltage 24V
Rate speed 2800 rpm
Coupling thread 3/4’G
Weight 3.5kg
CZ335S-1105002
Packing dimension 215×120×160mm
Fig 7-46
-24 -24 -2 4
3 -11 3 -11 3 -11
02 02 02
sab2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 7-27

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

-24
7.7 Central1Lubrication System -24 -24
3-1 -11 -11
2 0 2 2 023 02 3
7.7.1bLubrication
sa
scheme and system makeup
sab sab2
m e m e me

14 12、13 11 10
8、9
15 16 17

18
4、5
3

-2 4 19
- 24 -24
-11 -1 1 -11
20、21 6、7

02 3 023 02 3
b2 b2 b2
1、2
sa sa a
sCF13051001-1
me me me
Fig 7-47

System makeup
1
1. Electric grease pump

The electric grease pump [1] is installed be-

hind the operator cab.

The pump is composed of a mounting base,

an electric pump,4 a pumping unit, a safety 4 4
2 -2 -2
11-
valve and a -filter.
3 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me CZ335-1105042
Fig 7-48

-2 4 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

7-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

- 24 -2 4 -24
-11
2. Distributors -11 -11
023 023 02 3
Boom

b 2 2 b2
e saSystem sab
distributors include a main distributor
e sa
m (MX-F3/3) and 3 secondary distributors m (MX- A me B

F510, MX-F3/5, and MX-F3/4)

• The main distributor (A) and a secondary

distributor (B) installed on the boom root.

CZ335-1105043

Fig 7-49
1 - 24 -2 4 -24
2 3- 1
23 -11 3-11
2 0 20 02
• Secondary
sab
distributor (C) mounted to the
sab sa b2
me arm. me me
Arm
C

CZ335-1105044

-24 -24 -24

3 -11 3- 1 7-50
1Fig 3-11
202 202 b2
02
e sa•bSecondary distributor (D) mounted toethe
sabin- sa
m m me
side of the linkage.

3. Pipelines Linkage

Major pipelines of the system include high

pressure hoses, straight connectors, elbows,
straight expansion core, bent expansion core,
steel wire protection sleeves, hose protection
sleeves, bucket distributor protection plates, D
etc..
-2 4 -2 4 CZ335-1105045
-24
3 -11 3-11 3-11
02 02 Fig 7-51 02
sa b2 sab2 sa b2
me me me

Operator Manul-Oct. 2019 7-29

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

- 24 -2 4 -24
-11 principle
7.7.2 Working
3 3 -11 3 -11
02 02 02
sa b2 b2
sa the electric grease pump is suppliedesto a the b2
m•e Sany me
excavators have a relatively central
m
main distributor via the pumping unit, the
distribution of lubrication points that are
safety valve and the filter. Grease in the main
close to each other. A progressive central lu-
distributor is fed through the pipelines to the 3
brication system is used. secondary distributors and then supplied in
• Working principle: Pressurized grease from turn to the lubrication points.

Electric Grease Pump

24 24 4
Safety Valve
1 - 1 - -2
3 - 1 3 - 1 3 -11
b 202 b 202 b2
02
sa sa Pumping Unit
sa
me me me

Filter

-2 4 -2 4 -24
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me
Secondary Distributor

Secondary Distributor

Main Distributor

Secondary Distributor

24 24 4
CZ335-1105046

1 - 1 - -2
Fig 7-52 23-
1 3 - 1 3 -11
b 20 b 202 b2
02
sa sa sa
me me me

7-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

- 24 -2 4 -2 4
-11
7.7.3 Lubrication
3
time setup
3 -11 3 -11
02 02 02
b2
sa• b2 b2
me esathe
A built-in electronic controller controls
m m esa according to
Subsequent lubrication will start
the preset time schedule. If the engine is shut
lubrication time and interval of the sys-
off during shutdown period or lubrication cycle,
tem. When the machine is energized, the
the cycle will be terminated and the time peri-
central lubrication indicator in the opera- od will be recorded. When the engine is
tor cab will blink and the LED indicator on started again, the lubrication cycle will contin-
the electric controller of the pump will ue counting the time from when the previous
light up. The system is actuated 25 sec- cycle is terminated. For the suspended lubri-
onds after the LED indicator lights up. cation cycle, pressing the forced start button
allows you to activate the lubricant pump.
• Lubrication interval starts when the start
Once the control unit is energized, a lubrica-
key on the4motor casing or on the instru- 4 will be activated.
2
1- is pressed. Upon completion
ment-1panel 11 -2cycle
tion -24
11
0 2 3 0 2 3- 0 2 3-
2of the lubrication cycle, the motor of lubri-
2 2
e sab cating pump stops and the shutdown e sab sab
m m me
cycle begins.

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

-2 4 -2 4 -2 4
3-11 3 -11 3 -11
02 02 02
sab2 sab2 sab2
me me me

Operator Manul-Oct. 2019 7-31

Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

EA/PA Controller Type S-EP 4

Schmierzeit(min.)
Pausenzeit(h) Control Forced start button

4 2
2 6 1 3 LED
1 0.5
16 8 8 4

1 - 2144 10 5
-24 -24
-11 -11
7
3 -1 12 6
23 3
02 0 02
sab2 sa
2
b LED indicator sa b2
me Lubrication time dial
me
Lubrication interval dial
me
CZ335-1105047

Fig 7-53

• Setting the parameters

The interval can be set to 0.5-8 hours; the lubrication cycle can be set to 1-16 minutes, as shown
in the illustration below. If you need to adjust the time, use a fl at-headed screw driver to disas-
semble the red edge frame, loosen the four cross-headed screws, and remove the transparent
covers in turn. If any of the covers is not shut properly, water could penetrate into the control unit
and damage may result in.
-2 4 -24 -24
3 -11 3 -11 3-11
02 02 02
sab2 sa b2 sa b2
me me me

7-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

-24 -24 -2 4
3-11 3-11 3 -11
02 02 02
sa b2 sa b2 sab2
me 2 me 4 me
1 3 2 6
0.5 1
8 4 16 8

7 5 14 10
6 12
Lubrication interval Lubrication time
(0.5~8 hr) (1~16 min)

CZ335-1105048

Fig 7-54
-24 -24 -2 4
3 -11
7.7.42Technical 3-11 3 -11
0 description
02 02
sa b2 sa b2 sab2
me me every half an hour, which was set at the
1. The system will lubricate for 10 minutes me factory before
delivery.

2. After operating for 100 hours, you can adjust (increase or decrease) the lubricating time accord-
ing to actual condition. The lubricating interval, however, shall not be changed.

3. Clean lithium base grease NLG12# is recommended for the lubrication.

4. Electric lubricant pump (24V/DC, 19 kg) with built-in electronic controller is used.

7.7.5 Grease filling

-24 -24 -2 4
-11
23 is fed into the electric grease pump in the
Grease -11
23 following three ways. 3 -11
0 0 02
b2
sa1. Standard Method sa b2 sab2
me me me
Feed grease into the pump through the ball-type nozzle with a manual or pneumatic grease gun.

-24 -24 -2 4
3-11 3-11 Ball-type nozzle
3 -11
02 02 02
sa b2 sa b2 sab2
me me me CZ335-1105049

Fig 7-55

Operator Manul-Oct. 2019 7-33

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

24
2. Feed grease -through an adapter -24 -24
3 -11 3-11 3 -11
02 02 02
sab2 sa b2 sab2
me me me
Remove the nozzle and
install the adapter.

Gasket
CZ335-1105050

-24 -24 -24

-11 -11 -11
Fig 7-56
02 3 02 3 02 3
sab2 sa b2 sab2
me me me

Adapter Gasket
CZ335-1105051

-24 -24 -24

-11 -11 -11
Fig 7-57
2 0 23 02 3 02 3
sab grease with a grease gun
3. Feed
sa b2 sab2
m e me me

Grease gun

Straight coupler

-24 -24 -24

3 -11 3-11 -11
CZ335-1105052
3
2 02 02 02
b
Figsa7-58 sa b2 sab2
me me me

7-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

-24 -24 -24

23-11 3 -11 3 -11
20 02 02
sa
Note:
b b2 b2
me m esa m esa
Consult your Sany dealer if you need to install the central lubrication system. Make sure that you
are using accessories specified by Sany. Sany assumes no responsibility for failures and accidents
caused by the installation of any accessories that have not been approved by Sany.

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

-24 -24 -24

3-11 3 -11 3 -11
02 02 02
sab2 sa b2 sab2
me me me

Operator Manul-Oct. 2019 7-35

Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sab2
me me me

7-36 Operator Manul-Oct. 2019

 -24 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sa b2 sa b2
me me me
 4
www.sanygroup.com
-2 -24 -24
3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me

-24 -24 -24

3 -11 3 -11 3 -11
02 02 02
sa b2 sab2 sa b2
me me me
SANY HEAVY MACHINERY LIMITED
318A, Lianggang Avenue, Lingang Industrial Park, Fengxian District,
Shanghai, P.R. of China 201413
Service hotline:(86) 4008 28 2318
Inquiring and Complaint Number: 4008 87 9318
E-mail: [email protected]

24 24 4
Pub. No.: B06T01ENAO2-SY195/205/215/225/245/
1 - 1 - -2
265C9 -1
3 -1 3 3 -11
02 02 02
sa b2 sab2 sa b2
me me me