TECHNICAL SPECIFICATIONS FOR 40 KVA TO 45 KVA, 4 CYLINDER

MAHINDRA POWEROL DIESEL GENERATOR SET PACKAGED BY

ENGINE:

Mahindra Powerol Internal Combustion (IC)

Diesel Engine conforming to BS5514
Standards CPCB Emission Norms, Standard
Design, Inline, 4 Stroke, Direct Injection
type, Liquid Cooled Naturally Aspirated /
Turbo charged inter-cooled engine rated
at 1500 RPM, 12 VOLT DC Electric Start type.

SCOPE OF SUPPLY FOR DIESEL GENERATING SET PACKAGE

FUEL SYSTEM: FLY WHEEL & HOUSING:

 Fuel injectors with fuel lift pump  Fly wheel SAE 10

 Fuel injection pump  Fly wheel housing SAE 3
 Mechanical Governor A1 Class type  Starter Ring gear
 Full flow fuel filter/s
EXHAUST SYSTEM :
COOLING SYSTEM:
 Exhaust manifold
 Radiator with set of hose pipes  Flexible steel exhaust Bellow
 Coolant circulating pump  Residential Silencer
 Pusher type fan  Exhaust driven turbo charger*
 Thermostat *For turbo charged engines
 Crank shaft pulley for fan belt
 Set of fan belt ELECTRICAL SYSTEM – 12 VOLT DC:

LUBRICATION SYSTEM:  12 Volts Starter Motor and 12 Volts

Battery charging alternator with integral
 Wet sump with filler and dipstick regulator for DC output
 Full flow spin-on lube oil filter  12 Volts high coolant temperature trip
 Gear driven lube oil pump with strainer switch
 12 Volts low lube oil pressure trip switch
AIR SYSTEM:  12 Volts fuel shut off solenoid
 Starter key / Starter Push
 Air Inlet manifold

 Air filter assembly with dry type filter ACOUSTIC ENCLOSURE:

element

It is made out of CRCA steel sheet fabricated

ALTERNATOR: with the following features:
 Design to meet CPCB norms of 75 dB (A) at
Synchronous Alternator suitable for close 1 Mtr. Distance in free field condition as per
coupling with engine, rated for 3 Phase / 1 testing procedure of ISO: 8528 (Part 10) –
Phase supply at 415 V / 240 V, 50 Hz, 0.8 Pf 1998.
 It is made on sophisticated / special
(lag) @ 1500 RPM with ±0.5% voltage
purpose CNC machines for consistency in
regulation, Class H insulation conforming to quality and workmanship.
IS 13364 / IS 4722 / BS 4999-5000 standards,  Powder coated with superior finish with UV
Self excited, self regulated, screen resistance powder coating.
protected and drip proof enclosure of IP  Insulation materials used are the best in the
23. industry for better sound attenuation
 GENERAL DATA OF THE DIESEL ENGINE
CONTROL PANEL:
Sl.
No
Description 40 - 45 KVA
Manually operated Standard Running Control
1 No. of cylinders 4 Panel located within the Acoustic Enclosure,
Engine Model cubical type; powder coated with hinged
2 4575 TCI GMC2
doors, undrilled bottom gland plate made out
Bore x Stroke
3 88.9 x 110 of 18 / 16 gauge CRCA sheet provided with the
(in mm)
following:
Displacement (in
4 2730 2730
cc)
5 Aspiration  MCB (3 Pole / 1 Pole)
Naturally Aspirated
 Multi-data Digital Meter (MDM) to read
6 Compression ratio 19.5+/-0.5 : 1 the following parameters:
7 Firing Order 1-3-4-2  ALTERNATOR OUTPUT / ELECTRICALS:
Voltage, Current, Frequency, kwh
Anti-clock wise when viewed
8 Rotation  ENGINE GAUGING: Lube oil pressure,
from fly wheel end
Liquid Cooled type coolant temperature, engine speed in
9 Cooling System
rpm, engine run hours, DC voltage,
Lube oil grade to engine service hour etc.
10 APICF 4 SAE 15W40
be used  Current Transformers:
 Aluminium busbar of suitable capacity
BATTERY: with incoming and outgoing
termination
 Indicating lamp for ‘DG Set ON’ & ‘LOAD ON’
12 Volts DC x 1 no. dry uncharged / pre-
charged low maintenance lead acid type  Set of instruments, fuses / MCBs duly
battery wired and ferruled

MCB RATING
FUEL TANK: Amps
KVA
3 Ph 1 Ph
Integral / Sub-base fuel tank for 8 hours
operation 40-45 63 63
FUEL TANK CAPACITY 50
100 100
(MCCB)
No. of
KVA
Ltrs.
40-45 100

DG SET FOUNDATION PLATFORM REQUIRED:

Note to the End-User:
DG SET Rating Length x Width x Height
in KVA L X W X H (IN mm) At the DG set installation site, following to
be made available:
40-45 2850 x 1200 x 150  Minimum 60% ventilation for free flow of
fresh air has to be made available.
 Adequate ventilation for fresh air entry
and hot air exit for the D. G. set has to
be made available.
 All around space of 3 feet should be
maintained.