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Service Manual MD Classic Deck EU 20151001 en 1

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0% found this document useful (0 votes)
62 views44 pages

Service Manual MD Classic Deck EU 20151001 en 1

Uploaded by

pradeep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE MANUAL

MODELS FROM 2004 UNTIL 2008

MULTI DECK 60 HOT MERCHANDISER


MULTI DECK 100 HOT MERCHANDISER
MULTI DECK 120 HOT MERCHANDISER
CLASSIC DECK HOT MERCHANDISER

Classic Deck Hot Multi Deck 60 Multi Deck 100 Multi Deck 120

- NOTICE -
This manual is prepared for the use of trained Service Technici-
ans and should not be used by those not properly qualified. If
you have attended training for this product, you may be quali-
fied to perform all the procedures in this manual.

This manual is not intended to be all encompassing. If you have


not attended training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required
to perform the procedure. Procedures for which you do not have
the necessary tools, instruments and skills should be performed
by a trained technician.

Reproduction or other use of this Manual, without the express


written consent of Fri-Jado, is prohibited.

WWW.FRIJADO.COM Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
Page 2 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
TABLE OF CONTENTS

Versions
Version Issue date Remarks
dd/mm/yy
10/2015 01/10/2015 Glass front doors added. Various updates.

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 3
INDEX

Index........................................................................................................................................................... 4
General technical data............................................................................................................................... 5
Technical Data ........................................................................................................................................ 5
Removal and replacement of parts ......................................................................................................... 6
Panels bottom side (Multi Deck 60/100/120)......................................................................................... 6
Panels bottom side (Classic Deck).......................................................................................................... 6
Back panel on bottom side (Classic Deck)............................................................................................. 7
Cover plate on field wiring box............................................................................................................. 7
Illumination/tumble switch.................................................................................................................... 7
Electronic ballast/Interference filter...................................................................................................... 8
Roller blind.............................................................................................................................................. 8
back panels.............................................................................................................................................. 9
Thermostat (Danfoss)............................................................................................................................. 9
Sensor Danfoss thermostat.................................................................................................................. 10
Blower air curtain................................................................................................................................. 10
Blower shelf heating............................................................................................................................ 11
Heating element................................................................................................................................... 12
Safety thermostat (reset)...................................................................................................................... 13
Relay...................................................................................................................................................... 13
Replacing side glass.............................................................................................................................. 14
Electrical tests and service procedures................................................................................................... 18
Heating element test............................................................................................................................ 18
Adjusting Danfoss EKC 102A thermostat (New version).................................................................... 18
Adjusting Danfoss EKC 101A thermostat - (Old version)................................................................... 20
Adjusting Danfoss EKC 101A thermostat (continued)........................................................................ 21
Control locations................................................................................................................................... 22
Troubleshooting....................................................................................................................................... 23
Trouble shooting Multi Deck 60/100/120 and Classis Deck Hot......................................................... 23
Exploded views & Partlists...................................................................................................................... 26
Multi Deck 60/100/120 Hot .................................................................................................................. 26
Classic Deck Hot ................................................................................................................................... 30
Electrical Diagrams................................................................................................................................... 33
Circuit diagram MD 60 & Classic deck................................................................................................. 33
Circuit diagram MD 60 & Classic deck till serial number 100047340 ................................................ 34
Circuit diagram Multi deck 100 hot..................................................................................................... 35
Wiring diagram Multi deck 100 hot.................................................................................................... 36
Circuit diagram Multi deck 100 hot till serial number 100040572.................................................... 37
Circuit diagram Multi deck 100 hot .................................................................................................... 38
Circuit diagram Multi deck 120 hot .................................................................................................... 39
Wiring diagram Multi deck 120 hot ................................................................................................... 40
Circuit diagram Multi deck 120 hot till serial number 100041285.................................................... 41

Page 4 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
GENERAL TECHNICAL DATA

GENERAL TECHNICAL DATA


This manual covers the Multi Deck 60, 100 and 120 Hot and the Classic Deck Hot series mer-
chandiser cabinets. The cabinets come in three sizes, 60, 100 and 120 centimeter.
• Multi Deck 60 Hot - Merchandiser 620 mm wide.
• Classic Deck Hot - Merchandiser 620 mm wide.
• Multi Deck 100 Hot – Merchandiser 1000 mm wide.
• Multi Deck 120 Hot – Merchandiser 1240 mm wide.

All of the information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of printing.

TECHNICAL DATA

Type MD 60 Classic Deck MD 100 MD 120 MD 120


Hot Hot Hot Hot Hot till ser.nr.
100041285
Power (W) 3200 3200 3700 4700 3800
Fuses needed with power
connection 230V, 1N ~ 1x 16 A 1x 16 A 1x 20 A _ 1x 20 A
50Hz ( 1 phase with zero )
Fuses needed with power
connection 400V, 3N ~ _ _ 3x 16 A 3x 16 A 3x 16 A
50Hz ( 3 phases with zero )
Fuses needed with power
connection 400V, 3 ~ 50Hz _ _ 3x 16 A 3x 16 A 3x 16 A
( 3 phases without zero )
Standard plug from fac- 2-pole earthed 2-pole earthed _ _ _
tory single pole plug 16 A plug 16 A
Standard plug from fac- _ _ 16 A 16 A 16 A
tory 5- pole 3P+N+E 3P+N+E 3P+N+E
Acc IEC309 and CEE-form
Net weight (kg) 250 250 310 345 345
Gross weight (kg) 325 325 390 430 430
Height (mm) 1912 1912 1912 1912 1912
Width (mm) 620 620 1000 1240 1240
Depth (mm) 948 1035 948 948 948

Tools
• Standard set of tools.
• Metric wrenches, sockets and hex socket key wrenches.
• Multi-meter and AC current clamp meter.
• Insulation value tester (Megger)
• Temperature tester.

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 5
REMOVAL AND REPLACEMENT OF PARTS

REMOVAL AND REPLACEMENT OF PARTS

WARNING: Disconnect the electrical power to the machine


at the main circuit box. Place a tag on the circuit box indica-
ting the circuit is being serviced.

PANELS BOTTOM SIDE (MULTI DECK 60/100/120)


1. Remove panel on the front side by lifting
it up with a screwdriver.
2. Slide the side panels backwards and re-
move these panels.
3. Loosen the screws from the back panel
(see arrow) and lift this panel out.
4. Reverse the procedure to install.

PANELS BOTTOM SIDE (CLASSIC DECK)


1. Slide stainless steel bottom panel to-
wards yourself and remove this.
2. Loosen the screws on the backside for
the side panel and remove both panels.
3. Remove the screws from the front panel
and remove the panel.
4. Reverse the procedure to install.

Page 6 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

BACK PANEL ON BOTTOM SIDE (CLASSIC DECK)

1. Remove the panels on bottom side accor-


ding prior procedure.
2. Loosen the screws that secure the back
panel and remove this panel.
3. Reverse the procedure to install.

COVER PLATE ON FIELD WIRING BOX

1. Remove all panels on the bottom side


and the back panel on bottom side accor-
ding prior procedures.
2. Remove the screws that secure the box
and remove the cover plate.
3. Reverse the procedure to install.

ILLUMINATION/TUMBLE SWITCH

1. Remove the socket screws on the top side


and turn light fixture towards yourself.
2. Replace lamp.
3. Remove wiring from switch and remove
the switch by pushing the clamps on both
sides.
4. Reverse the procedure to install.

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 7
REMOVAL AND REPLACEMENT OF PARTS

ELECTRONIC BALLAST/INTERFERENCE FILTER


1. Remove the screws on the top side and
remove cover panel.
2. Remove the nuts on the ballast and re-
move the wiring.
2a. Remove the screws on the filter and re-
move this filter.
3. Reverse the procedure to install.

ROLLER BLIND
1. Remove the 2 socket screws and 3 screws
on the inside and remove the roller blind.
2. Place roller blind on a table and secure
this with a clamp.
3. Loosen the socket screws and slide the
blind upwards. Release the tension on the
blind by turning it anti clockwise until the
tension is low.
4. Place the new blind with the pin in the
holder. Put tension on the blind by tur-
ning this clockwise for 14 rotations.
5. Replace mounting plate and bearing on
the new blind.
6. Reverse the procedure to install.

Page 8 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

BACK PANELS
1. Remove the screws that secure the back
panel and remove this panel.
2. Remove the insulation.
3. Remove the screws that secure the cover
panel and remove this panel.
4. Reverse the procedure to install.

THERMOSTAT (DANFOSS)
1. Remove the honeycomb profile.
2. Remove the socket screws that secure the
fastening plate and remove the fastening
plate.
3. Loosen the blocking clips on the sides of
the thermostat and remove thermostat
from housing.
4. Remove the wiring from the thermostat.
5. Reverse the procedure to install.

Note: When changing the thermostat, first


always change parameter 07 to heating HE.

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 9
REMOVAL AND REPLACEMENT OF PARTS

SENSOR DANFOSS THERMOSTAT


1. Remove the thermostat according prior
procedure.
2. Remove the back panels + insulation +
cover panel.
3. Remove the panels on the bottom side.
4. New version: Remove the holder with sen-
sor (use a drill of 3.2 mm.)
Old version: Remove the clip on the sen-
sor and remove the sensor.
5. Remove the screws on the front panel and
remove this panel.
6. Lead sensor through the grommet and
lead the sensor to the back side.
7. Reverse the procedure to install.

Note: See to it that the sensor is placed


straight inside the chamber.

BLOWER AIR CURTAIN


1. Remove honeycomb profile and bottom
shelf.
2. Remove the electric panel according prior
procedure.
3. Remove all panels on the bottom side +
the back panel on bottom side and the
cover plate on the field wiring box accor-
ding prior procedures.
4. Remove the wiring on the connection
block.
5. Remove the bolts on the inside and remo-
ve the blower.
6. Reverse the procedure to install.

Page 10 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

BLOWER SHELF HEATING


1. Remove the electric panel and all panels
on the bottom side according prior proce-
dures.
2. Remove the socket screws from the ben-
ded plate (MD60/100/120 only) and faste-
ning plate and remove these plates.
3. Remove the wiring from the blower.
4. Remove the bolts on the round mounting
plate and remove the blower.
5. Remove the nut on the fan blade and
remove fan blade. (Left handed threads).
6. Remove the screws that hold the blower
and remove the blower from the round
mounting plate.
7. Reverse the procedure to install.

Turning direction anti-clockwise

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 11
REMOVAL AND REPLACEMENT OF PARTS

HEATING ELEMENT
1. Remove the back panels, insulation, cover
plate and the thermostat sensor according
prior procedures.
2. Remove all the panels on the bottom side
side + the back panel on bottom side ac-
cording prior procedures.
3. Remove the bended plate (MD 60/100/120
only) and fastening plate on the back side
according prior procedures.
4. Remove the small cover plate on the back
side.
5. Remove the bolts that hold the cover tray
on the element and remove the tray.
6. Remove the wiring on the heating ele-
ment.
7. Remove the nut that secures the element
and remove the element from the inside.
8. Reverse the procedure to install.

Page 12 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

SAFETY THERMOSTAT (RESET)


1. Remove the electric panel, back panels,
insulation and cover plate, and the cover
plate on the field wiring box according
prior procedures.
2. Remove the clip on the sensor and remo-
ve the sensor.
3. Remove the wiring on the thermostat.
4. Remove the screws that secure the ther-
mostat and remove the thermostat.
5. Reverse procedure to install.

Note: Set the thermostat on 175°C.

new version
old version

Reset button

RELAY
safety
thermostat
1. Remove all panels on the bottom side, the
Relay back panel on bottom side and the cover
plate on the field wiring box according
prior procedures.
2. Remove the wiring from the relay.
3. Remove the screws that secure the relay
new version and remove the relay.
4. Reverse procedure to install.

old version
Note: When the Finder relay in the old ve
sion is broken please replace it by the contac-
tor like in the new version (partnr. 3500069).

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 13
REMOVAL AND REPLACEMENT OF PARTS

REPLACING
Replacing a sideSIDE GLASS
glass in the MD
 Remove all traces of glass and silicone sealant
past.

 Remove the product stopper from the bottom  Remove the six screws from the top plate.
plate.
 Take out the honeycomb profile and retainer.  Remove the top plate.
 Remove the bottom plate.
The attachment brackets are visible.

 Remove the insulation plates. The attachment brackets are visible.

Remove the old notches that were glued to the


glass by taking them from the attachment
brackets.

Use two spanners to proceed as follows:

 Hold nut B with one spanner.

 Detach nut A with the other spanner.

 Remove the brackets and the old notches.

Page 14 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

Putting the new glass in place

 Attach all nuts B by hand.

 Hold nut B in position using a spanner.


X  Tighten nut A firmly using a spanner.

 Put the insulation plates in the top !

 Apply the top plate.

 Thoroughly clean the side and remove any  Put the screws in the top plate
traces of fat.
  Put the bottom plate in the unit.
 Glue a piece of foam of 1/8". (X) on the top
side.
 Position the honey comb profile with the
retainer in the opening.
 Apply silicone paste following the pattern as
shown in above picture.
 Place the product stopper in the channel in
 Position the notches which are glued to the the bottom plate.
glass in the holes.

 Put the brackets on the threaded studs.

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 15
REMOVAL AND REPLACEMENT OF PARTS

MOUNTING INSTRUCTION GLASS DOOR(S)

Note: The models MD 100 ans 120 have double glass doors. See also next page.

Page 16 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS

Part nr. Description


9220084S Front door ass. MD 60
9220085S Front door ass. MD 100
9220086S Front door ass. MD 120

9220078S Door ass. MD 60


9220077S L or R door ass. MD 100
9220076S L or R door ass. MD 120

Front door ass. Front door ass.

Door ass.

SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 17
ELECTRICAL TESTS AND SERVICE PROCEDURES

ELECTRICAL TESTS AND SERVICE PROCEDURES

WARNING: Disconnect the electrical power to the machine


at the main circuit box. Place a tag on the circuit box indica-
ting the circuit is being serviced.

HEATING ELEMENT TEST


Note: When testing the resistance of the element remove the wiring.

Type Wattage/Vol- Resistance Ω -5% + Current A


tage 10%
MD 60 +Classic Deck 1500 / 230 35.3 6.5
MD 100 1750 / 230 30.2 7.6
MD 120 2200 / 230 24.1 9.5
MD 120 till serial nr. 100041285 1750 / 230 30.2 7.6

ADJUSTING DANFOSS EKC 102A THERMOSTAT (NEW VERSION)

Note: In order to adjust the thermostat, first remove the thermostat according prior procedure.

Changing set point


1. Press the middle button until the temperature value is shown.
2. Change value with upper or lower button.
3. Press the middle button to confirm.

Setting internal parameters


1. Press the upper button for 3 seconds. In display the first parameter appears (ro1).
2. Press the middle button to read out value.
3. Change value with upper or lower button.
4. Press the middle button to confirm.
5. Press the lower button for the next parameter. Follow instructions 2 to 4.
When no key is pressed after last confirmation, system goes back to normal operation
mode after 20 seconds.

Page 18 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRICAL TESTS AND SERVICE PROCEDURES

Replacing of thermostat
When you install a new thermostat, then always change parameter r05 first to 0 (°C) and
change parameter o07 to HE. Otherwise some other parameters cannot be changed to the
desired value. Otherwise some other parameters cannot be changed to the desired value.
You can run through the parameters with the up or down keys, once you are inside the para-
meter settings.

Options
1. Return to factory settings. Turn the power off. Press and hold the upper and lower button
and switch the power on at the same time.
2. Actual temperature of sensor 1 (Thermostat). Press up key shortly 2 times.

Error codes on display


E1: Fault in controller.
E29: Cabinet sensor broken or wiring problem sensor.

Parameters Danfoss EKC 102A thermostat

MD 60-100-120
CLD 60

Setpoint °C 80
r01 Differential °C 1
r02 Higher setpoint limit °C 99
r03 Lower setpoint limit °C 0
r04 Off-set temperature indication °C 0
r05 Temperature unit (°C / °F) °C °C
r09 Correction of signal from air output °C 0
r12 Start / stop of temperature control 1
c01 Minimum “ON” time compressor min 0
c02 Minimum “OFF” time compressor min 0
c30 Reversed function of relay contact OFF
d01 Defrost method (0=none) 0
d02 Defrost end temperature °C 6
d03 Defrost interval hour 8
d04 Maximum defrost time min 45
d05 “ON” delay after defrost min 0
d10 Defrost sensor (0=time, 1=air) 0
d13 Defrost at start up no
o01 Output delay after start up sec 0

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 19
ELECTRICAL TESTS AND SERVICE PROCEDURES

MD 60-100-120
CLD 60
o05 Access code all settings 0
o06 Sensor type ptc
o07 Warm (HE) / cold (rE) HE
o15 Step value display (yes = 0.5°C / no = 1°C) no
o65 Store parameters under number 0
o66 Restore parameters as stored 0
o67 Store current parameter as factory default OFF
u58 Status relay 1 -

ADJUSTING DANFOSS EKC 101A THERMOSTAT - (OLD VERSION)

Note: In order to adjust the thermostat, first remove the thermostat according prior procedure.

Changing set point


1. Press both keys together. Set point appears in display and is blinking.
2. Change value with top or bottom key.
3. Press both keys again to confirm. When no key is pressed after last confirmation,
system goes back to normal operation mode after 25 seconds.

Page 20 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRICAL TESTS AND SERVICE PROCEDURES

ADJUSTING DANFOSS EKC 101A THERMOSTAT (CONTINUED)


Setting internal parameters
1. Press top key for 2 seconds. In display the first parameter appears.
2. Select parameter with bottom or top key.
3. Press both keys together to read out value.
4. Change value with top or bottom key.
5. Press both keys again to confirm. When no key is pressed after last confirmation,
system goes back to normal operation mode after 25 seconds.

Replacing of thermostat
When installing a new thermostat, always change parameter o7 first to HE. Otherwise some
other parameters cannot be changed to the desired value.

Error message on display


Er: Temperature sensor broken or wiring problem sensor.

Parameters Danfoss EKC 101A thermostat


Multi Deck MD 60, with closed shelfs

Multi Deck MD60 Cuisine de France


Multi Deck MD 60 + Classic Deck

Standaard value from supplier


Multi Deck MD 100

Multi Deck MD 120


Description
Parameter

Setpoint °C 84 80 80 80 80 0
r1 Switching differential °K 2 1 1 1 1 2
r2 Maximum setpoint °C 99 99 99 99 99 50
r3 Minimum setpoint °C 0 0 0 0 0 -60
r4 Off-set temp. sensor °K -10 0 0 0 0 0.0
o7 Function: Cooling/he- rE / HE HE HE HE HE HE rE
ating

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 21
ELECTRICAL TESTS AND SERVICE PROCEDURES

CONTROL LOCATIONS

heating switch

light switch

thermostat EKC 102A

thermostat EKC 101A (old version)

Page 22 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
TROUBLESHOOTING

TROUBLESHOOTING

TROUBLE SHOOTING MULTI DECK 60/100/120 AND CLASSIS DECK HOT

Symptom Possible causes


No power to cabinet controls. 1. Main breaker open.
2. Wiring loose.
Main fuse or breaker blows. 1. Wiring incorrectly.
2. Heating element shorted.
3. Wiring shorted.
Illumination does not work. 1. Lamp malfunction.
Note: On MD 100 + 120 single phase, till serial 2. Tumble switch malfunction.
number 100041396, lamps are connected in 3. Electronic ballast malfuction.
series. 4. Wiring loose.
No heating. 1. Wiring loose.
2. Heating element malfunction.
3. Relay K1 malfunction.
4. Security thermostat tripped.
5. Thermostat malfunction.
6. Sensor wiring loose.
Security thermostat tripped. 1. Blower for heating malfunction.
2. Setting of thermostat.
3. Thermostat malfunction.
No indication on electronic thermostat. 1. Electronic thermostat malfunction.
2. Wiring loose.
Blower motor does not run. 1. Wiring loose.
2. Motor inoperative.

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 23
TROUBLESHOOTING

This is an analytic description for servicing and repairing all major parts of the Multi Deck 60, 100 and
120 Hot and Classic Deck Hot. It consists of 4 basic steps to recognize and solve the problems:
1. Symptoms.
2. Possible causes.
3. Solving of the problem: checking/action.
4. Replacing of parts and testing: a. Replacing is described in this service manual.
b. For testing see control locations on page 17 of this manual.
Description of part Symptoms Possible causes Solving: checking / action
Relay K1 (Finder relay in Relay does not come in. Wiring Check the wiring
older models) Coil malfunction Check resistance of coil. This
should be ± 7.0KΩ
Contact burned Check the contacts
Contactor K1 Contactor does not come in. Wiring Check the wiring
Coil malfunction Check resistance of the coil.
This should be ± 525Ω
No tension on one or more Bad contact Check the contacts
phases
Heating element The cabinet is not reaching Wiring Check the wiring
the adjusted temperature Check the power on the
element
Element malfunction Check the current with AC
current tester. See table on
page 15
Tumble switch Light or heating does not Wiring Check the wiring
switch on Contact burned Check the voltage on “in”-
and “output”.
Electronic ballast Light does not switch on Wiring Check the wiring
Ballast malfunction Replace ballast
PL lamp(s) Light does not switch on Wiring Check the wiring
Lamp(s) broken Replace lamp(s)
Security thermostat The cabinet is not reaching Wiring Check the wiring
the adjusted temperature Security thermostat switched Reset thermostat
off
Security thermostat malfunc- Replace thermostat
tion
Electronic thermostat Display does not light up Wiring Check the wiring
The cabinet is not reaching Loose sensor Check sensor
the adjusted temperature or Thermostat malfunction Replace thermostat
does not heat up at all

PTC 1000 sensor The cabinet is not reaching Broken sensor Replace sensor
the adjusted temperature or Loose sensor Check wiring
does not heat up at all
The cabinet becomes too Broken sensor Replace sensor
hot Sensor shorted Check wiring
Blower(s) on heaters Security thermostat swit- Wiring Check wiring
ched off Check voltage on blower
Blower malfunction Check for blockage
Replace blower
Blower(s) air curtain The cabinet is not reaching Wiring Check wiring
the adjusted temperature Check the voltage on blower
Blower malfunction Check for blockage
Replace blower

Page 24 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 25
EXPLODED VIEWS AND PARTLISTS

EXPLODED VIEWS & PARTLISTS


MULTI DECK 60/100/120 HOT

Page 26 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS

ITEM PART NO MODEL QTY Description


1 9222012 MD60 1 Protection plate dia, transparent
1 9222033 MD100 1 Protection plate dia, transparent
1 9222007 MD120 1 Protection plate dia, transparent
2 9222011 MD60 1 Protection plate, illumination inside
2 9222032 MD100 1 Protection plate, illumination inside
2 9222006 MD120 1 Protection plate, illumination inside
3 9181008 All models 2 Switch, tumble
4 9221013 All models 1 Interference filter
5 9181071 All models 1 Sticker, light
6 9181072 All models 1 Sticker, heat
7 9082897 MD60 1 Lamp holder
7 9082897 MD100-120 2 Lamp holder
8 9160019 MD60 1 Lamp, PLL 55 W
8 9221006 MD100 2 Lamp, PLL 36 W
8 9160019 MD120 2 Lamp, PLL 55 W
9 9222036S MD60 1 Night roller-blind 9222036S = 9222036 + 9224085 + 9225084 Mounting brackets
9 9222037 MD100 1 Night roller-blind
9 9222070 MD120 1 Night roller-blind
9A 9222038 MD120 1 Night roller-blind (till 01-06-2006)
10 9221015 MD60 1 Ballast, 1x 55 W
10 9221014 MD100 1 Ballast, 2x 36 W
10 9181009 MD120 1 Ballast, 2x 55 W
11 9222013 MD60 1 Protection plate, dia, opal
11 9222034 MD100 1 Protection plate, dia, opal
11 9222008 MD120 1 Protection plate, dia, opal
11-1 9223010 MD60 1 Diastrip
11-1 9223012 MD100 1 Diastrip
11-1 9223013 MD120 1 Diastrip
12 9222000 MD60 2 Heating element, 1500 W
12 9222014 MD100 2 Heating element, 1750 W
12 9222054 MD 120 2 Heating element 2200 W
12A 9222014 MD 120 2 Heating element 1750 W (till serial number 100041285)
13 3500037 All models 1 Thermostat with reset, 100-320 °C
14 9221011 All models 1 Temperature sensor
15 9073181 All models 1 Cable clamp
16 9221000 All models 2 Blower
17 9221001 MD60 1 Blower
17 9221001 MD100/120 2 Blower
18 8033659 All models 1 Connecting block, 9-pol.
19 3500069 All models 1 Contactor
19A 3500187 MD 60 1 Relay (till serial number 100047340)
19A 3500187 MD 100-120 1 Relay (till serial number 100040572)
20 9221009 All models 1 Thermostat, Danfoss
21 9222210 MD 60 1 Support, lamp PLL
21 9222210 MD 100-120 2 Support, lamp PLL
22 8031364 MD60 1 Grid, blower
22 8031364 MD100-120 2 Grid, blower
23 9091383 MD 60 1 Connecting cable with plug
23 9070028 MD 100-120 1 Connecting cable with plug
24 9222015 All models 1 Protection plate, thermostat
25 9224089 All models 1 Bracket, thermostat
30 9225086 MD60 1 Light box

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 27
EXPLODED VIEWS AND PARTLISTS

ITEM PART NO MODEL QTY Description


30 9224586 MD100 1 Light box
30 9224086 MD120 1 Light box
31 9224067 MD60 1 Bracket, lampholder
31 9224067 MD100-120 2 Bracket, lampholder
32 9224113 MD 60 1 Bracket, lamp
32A 9225089 MD60 1 Bracket, lamp (till 01.07.2008)
32 9224114 MD 100-120 2 Bracket, lamp
32A 9224068 MD100-120 1 Bracket, lamp (till 01.07.2008)
33 9225087 MD60 1 Top plate
33 9224587 MD100 1 Top plate
33 9224087 MD120 1 Top plate
34 9224121 All models 1 Sensor holder
35 9225070 MD60 1 Top plate, bended
35 9224570 MD100 1 Top plate, bended
35 9224070 MD120 1 Top plate, bended
36 9225076 MD60 1 Panel
36 9224577 MD100 1 Panel
36 9224076 MD120 1 Panel
37 9225071 MD60 1 Bottom plate, bended
37 9224571 MD100 1 Bottom plate, bended
37 9224071 MD120 1 Bottom plate, bended
38 9224097 All models 1 Bracket, temperature probe
39 9222048 All models 8 Rubber gasket
40 9220048 All models 1 Glass panel, left, ass.
41 9220049 All models 1 Glass panel, right, ass.
42 9225029 MD60 1 Front plate bottom
42 9224529 MD100 1 Front plate bottom
42 9224029 MD120 1 Front plate bottom
43 9223053 MD60 1 Bumper
43 9223064 MD100 1 Bumper
43 9223003 MD120 1 Bumper
44 9171014 All models 2 Plug
45 9223054 All models 3 Spacer
46 9225025 MD60 1 Front panel underframe
46 9224525 MD100 1 Front panel underframe
46 9224025 MD120 1 Front panel underframe
47 9224028 All models 1 Right side panel underframe
48 9225026 MD60 1 Rear panel underframe
48 9224526 MD100 1 Rear panel underframe
48 9224026 MD120 1 Rear panel underframe
49 9224027 All models 1 Left side panel underframe
50 9172066 All models 2 Castor with brake
51 9172125 MD60 2 Castor without brake
51 9172065 MD100-120 2 Castor without brake
52 9224092 All models 2 Protection plate electricity
59 9224005 All models 6 Shelf support
60 9220011 MD60 3 Shelf
60 9220015 MD100 3 Shelf
60 9220005 MD120 3 Shelf
61 9220010 MD60 1 Bottom shelf

Page 28 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS

ITEM PART NO MODEL QTY Description


61 9220016 MD100 1 Bottom shelf
61 9220006 MD120 1 Bottom shelf
62 9070793 All models 9 Spacing pin, 3D nut M6
63 9226023 MD60 3 Holder, price rail
63 9227023 MD100 3 Holder, price rail
63 9224099 MD120 3 Holder, price rail
63-1 9223024 MD60 3 Price rail, transparent
63-1 9223025 MD100 3 Price rail, transparent
63-1 9223026 MD120 3 Price rail, transparent
63-2 9223014 MD60 3 Dia strip, price rail
63-2 9223016 MD100 3 Dia strip, price rail
63-2 9223017 MD120 3 Dia strip, price rail
64 9222010 MD60 1 Productstopper , bottom, perspex
64 9222030 MD100 1 Productstopper , bottom, perspex
64 9222002 MD120 1 Productstopper , bottom, perspex
65 9222044 MD60 1 Air divider, honeycomb
65 9222045 MD100 1 Air divider, honeycomb
65 9222046 MD120 1 Air divider, honeycomb
66 9225090 MD60 1 Bracket, honeycomb
66 9224589 MD100 1 Bracket, honeycomb
66 9224090 MD120 1 Bracket, honeycomb
70 9225077 MD60 1 Rear plate
70 9224578 MD100 1 Rear plate
70 9224077 MD120 1 Rear plate
81 9224101 All models 1 Connection box
81-1 9224102 All models 1 Cover, box
82 9070840 All models 1 Grommet
83 9222076 MD 60 1 Strain relief M 20
83-1 9222077 MD 60 1 Nut for strain relief M 20
83 9261022 MD 100-120 1 Strain relief M 25
83-1 9261023 MD 100-120 1 Nut for strain relief M 25
84 9044564 MD 100-120 1 Connecting block, 1,2,3
85 9044572 MD 100-120 1 Connecting block, 4,5,6

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 29
EXPLODED VIEWS AND PARTLISTS

CLASSIC DECK HOT

4 33

5 30 35
3 10

31

7
6
9
1 9-1 70
11 32 3
2
8 11-1 36
40
21
12

59 15
12
13
34
14
38
39

16
39

60
16 41
22
17
24
20
63 62
63-1
63-2 61 25 19
66
42 65 13
45 18
64
48
43

44 81-1
47 81
82
53 83
52 83-1

47
50
46

54 51 53 23

Page 30 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS

ITEM PART NO QTY Description


1 9222109 1 Protection plate dia, transparent
2 9222011 1 Protection plate, illumination inside
3 9181008 2 Switch, tumble
4 9221013 1 Interference filter
5 9181071 1 Sticker, light
6 9181072 1 Sticker, heat
7 9082897 1 Lamp holder
8 9160019 1 Lamp, PLL 55 W
9 9222036 1 Night roller-blind
9-1 9221049 1 Handle
10 9221015 1 Ballast, 1x 55 W
11 9222110 1 Protection plate, dia, opal
11-1 9223011 1 Diastrip
12 9222000 2 Heating element, 1500 W
13 3500037 1 Thermostat with reset, 100-320 °C
14 9221011 1 Temperature sensor
15 9073181 1 Cable clamp
16 9221000 2 Blower
17 9221001 1 Blower
18 8033659 1 Connecting block, 9-pol.
19 3500069 1 Contactor
19A 3500187 1 Relay (till serial number 100047340)
20 9221009 1 Thermostat, Danfoss
21 9222210 1 Support, lamp PLL
22 8031364 1 Grid, blower
23 9091383 1 Connecting cable with plug
24 9222015 1 Protection plate, thermostat
25 9224089 1 Bracket, thermostat
30 9226030 1 Light box
31 9224067 1 Bracket, lampholder
32 9225089 1 Bracket, lamp
33 9225087 1 Top plate
34 9224121 1 Sensor holder
35 9225070 1 Top plate, bended
36 9225076 1 Panel
38 9224097 1 Bracket, temperature probe
39 9222048 8 Rubber gasket
40 9220044s 1 Glass panel, left, ass.
41 9220045s 1 Glass panel, right, ass.
42 9226029 1 Front plate bottom
43 9223053 1 Bumper
44 9171014 2 Plug
45 9223054 3 Spacer
46 9226027 1 Front panel underframe
47 9226024 2 Side panel underframe
48 9226026 1 Rear panel underframe
50 9172066 2 Castor with brake
51 9172125 2 Castor without brake
52 9224092 2 Protection plate electricity
53 9226025 2 Plinth
54 9226028 1 Plinth
59 9224005 6 Shelf support

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 31
EXPLODED VIEWS AND PARTLISTS

ITEM PART NO QTY Description


60 9220011 3 Shelf
61 9220010 1 Bottom shelf
62 9070793 9 Spacing pin, 3D nut M6
63 9226023 3 Holder, price rail
63-1 9223024 3 Price rail, transparent
63-2 9223014 3 Dia strip, price rail
64 9222010 1 Productstopper , bottom, perspex
65 9222044 1 Air divider, honeycomb
66 9225090 1 Bracket, honeycomb
70 9225077 1 Rear plate
81 9224101 1 Connection box
81-1 9224102 1 Cover, box
82 9070840 1 Grommet
83 9222076 1 Strain relief M 20
83-1 9222077 1 Nut for strain relief M 20

Page 32 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS

ELECTRICAL DIAGRAMS

CIRCUIT DIAGRAM MD 60 & CLASSIC DECK

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 33
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MD 60 & CLASSIC DECK TILL SERIAL NUMBER 100047340

Page 34 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MULTI DECK 100 HOT

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 35
ELECTRIC DIAGRAMS

WIRING DIAGRAM MULTI DECK 100 HOT

Page 36 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MULTI DECK 100 HOT TILL SERIAL NUMBER 100040572

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 37
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MULTI DECK 100 HOT

Page 38 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MULTI DECK 120 HOT

2200 watt

2200 watt

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 39
ELECTRIC DIAGRAMS

WIRING DIAGRAM MULTI DECK 120 HOT

Page 40 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS

CIRCUIT DIAGRAM MULTI DECK 120 HOT TILL SERIAL NUMBER 100041285

Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 41
Page 42 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 43
Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444 • [email protected] • www.frijado.com

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