Service Manual MD Classic Deck EU 20151001 en 1
Service Manual MD Classic Deck EU 20151001 en 1
Classic Deck Hot Multi Deck 60 Multi Deck 100 Multi Deck 120
- NOTICE -
This manual is prepared for the use of trained Service Technici-
ans and should not be used by those not properly qualified. If
you have attended training for this product, you may be quali-
fied to perform all the procedures in this manual.
WWW.FRIJADO.COM Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
Page 2 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
TABLE OF CONTENTS
Versions
Version Issue date Remarks
dd/mm/yy
10/2015 01/10/2015 Glass front doors added. Various updates.
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 3
INDEX
Index........................................................................................................................................................... 4
General technical data............................................................................................................................... 5
Technical Data ........................................................................................................................................ 5
Removal and replacement of parts ......................................................................................................... 6
Panels bottom side (Multi Deck 60/100/120)......................................................................................... 6
Panels bottom side (Classic Deck).......................................................................................................... 6
Back panel on bottom side (Classic Deck)............................................................................................. 7
Cover plate on field wiring box............................................................................................................. 7
Illumination/tumble switch.................................................................................................................... 7
Electronic ballast/Interference filter...................................................................................................... 8
Roller blind.............................................................................................................................................. 8
back panels.............................................................................................................................................. 9
Thermostat (Danfoss)............................................................................................................................. 9
Sensor Danfoss thermostat.................................................................................................................. 10
Blower air curtain................................................................................................................................. 10
Blower shelf heating............................................................................................................................ 11
Heating element................................................................................................................................... 12
Safety thermostat (reset)...................................................................................................................... 13
Relay...................................................................................................................................................... 13
Replacing side glass.............................................................................................................................. 14
Electrical tests and service procedures................................................................................................... 18
Heating element test............................................................................................................................ 18
Adjusting Danfoss EKC 102A thermostat (New version).................................................................... 18
Adjusting Danfoss EKC 101A thermostat - (Old version)................................................................... 20
Adjusting Danfoss EKC 101A thermostat (continued)........................................................................ 21
Control locations................................................................................................................................... 22
Troubleshooting....................................................................................................................................... 23
Trouble shooting Multi Deck 60/100/120 and Classis Deck Hot......................................................... 23
Exploded views & Partlists...................................................................................................................... 26
Multi Deck 60/100/120 Hot .................................................................................................................. 26
Classic Deck Hot ................................................................................................................................... 30
Electrical Diagrams................................................................................................................................... 33
Circuit diagram MD 60 & Classic deck................................................................................................. 33
Circuit diagram MD 60 & Classic deck till serial number 100047340 ................................................ 34
Circuit diagram Multi deck 100 hot..................................................................................................... 35
Wiring diagram Multi deck 100 hot.................................................................................................... 36
Circuit diagram Multi deck 100 hot till serial number 100040572.................................................... 37
Circuit diagram Multi deck 100 hot .................................................................................................... 38
Circuit diagram Multi deck 120 hot .................................................................................................... 39
Wiring diagram Multi deck 120 hot ................................................................................................... 40
Circuit diagram Multi deck 120 hot till serial number 100041285.................................................... 41
Page 4 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
GENERAL TECHNICAL DATA
All of the information, illustrations and specifications contained in this manual are based on
the latest product information available at the time of printing.
TECHNICAL DATA
Tools
• Standard set of tools.
• Metric wrenches, sockets and hex socket key wrenches.
• Multi-meter and AC current clamp meter.
• Insulation value tester (Megger)
• Temperature tester.
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 5
REMOVAL AND REPLACEMENT OF PARTS
Page 6 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
ILLUMINATION/TUMBLE SWITCH
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 7
REMOVAL AND REPLACEMENT OF PARTS
ROLLER BLIND
1. Remove the 2 socket screws and 3 screws
on the inside and remove the roller blind.
2. Place roller blind on a table and secure
this with a clamp.
3. Loosen the socket screws and slide the
blind upwards. Release the tension on the
blind by turning it anti clockwise until the
tension is low.
4. Place the new blind with the pin in the
holder. Put tension on the blind by tur-
ning this clockwise for 14 rotations.
5. Replace mounting plate and bearing on
the new blind.
6. Reverse the procedure to install.
Page 8 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
BACK PANELS
1. Remove the screws that secure the back
panel and remove this panel.
2. Remove the insulation.
3. Remove the screws that secure the cover
panel and remove this panel.
4. Reverse the procedure to install.
THERMOSTAT (DANFOSS)
1. Remove the honeycomb profile.
2. Remove the socket screws that secure the
fastening plate and remove the fastening
plate.
3. Loosen the blocking clips on the sides of
the thermostat and remove thermostat
from housing.
4. Remove the wiring from the thermostat.
5. Reverse the procedure to install.
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 9
REMOVAL AND REPLACEMENT OF PARTS
Page 10 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 11
REMOVAL AND REPLACEMENT OF PARTS
HEATING ELEMENT
1. Remove the back panels, insulation, cover
plate and the thermostat sensor according
prior procedures.
2. Remove all the panels on the bottom side
side + the back panel on bottom side ac-
cording prior procedures.
3. Remove the bended plate (MD 60/100/120
only) and fastening plate on the back side
according prior procedures.
4. Remove the small cover plate on the back
side.
5. Remove the bolts that hold the cover tray
on the element and remove the tray.
6. Remove the wiring on the heating ele-
ment.
7. Remove the nut that secures the element
and remove the element from the inside.
8. Reverse the procedure to install.
Page 12 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
new version
old version
Reset button
RELAY
safety
thermostat
1. Remove all panels on the bottom side, the
Relay back panel on bottom side and the cover
plate on the field wiring box according
prior procedures.
2. Remove the wiring from the relay.
3. Remove the screws that secure the relay
new version and remove the relay.
4. Reverse procedure to install.
old version
Note: When the Finder relay in the old ve
sion is broken please replace it by the contac-
tor like in the new version (partnr. 3500069).
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 13
REMOVAL AND REPLACEMENT OF PARTS
REPLACING
Replacing a sideSIDE GLASS
glass in the MD
Remove all traces of glass and silicone sealant
past.
Remove the product stopper from the bottom Remove the six screws from the top plate.
plate.
Take out the honeycomb profile and retainer. Remove the top plate.
Remove the bottom plate.
The attachment brackets are visible.
Page 14 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
Thoroughly clean the side and remove any Put the screws in the top plate
traces of fat.
Put the bottom plate in the unit.
Glue a piece of foam of 1/8". (X) on the top
side.
Position the honey comb profile with the
retainer in the opening.
Apply silicone paste following the pattern as
shown in above picture.
Place the product stopper in the channel in
Position the notches which are glued to the the bottom plate.
glass in the holes.
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 15
REMOVAL AND REPLACEMENT OF PARTS
Note: The models MD 100 ans 120 have double glass doors. See also next page.
Page 16 SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015
REMOVAL AND REPLACEMENT OF PARTS
Door ass.
SERVICE MANUAL MULTI DECK 60/100/120 / CLASSIC DECK FORM 9123661 REV. 10/2015 Page 17
ELECTRICAL TESTS AND SERVICE PROCEDURES
Note: In order to adjust the thermostat, first remove the thermostat according prior procedure.
Page 18 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRICAL TESTS AND SERVICE PROCEDURES
Replacing of thermostat
When you install a new thermostat, then always change parameter r05 first to 0 (°C) and
change parameter o07 to HE. Otherwise some other parameters cannot be changed to the
desired value. Otherwise some other parameters cannot be changed to the desired value.
You can run through the parameters with the up or down keys, once you are inside the para-
meter settings.
Options
1. Return to factory settings. Turn the power off. Press and hold the upper and lower button
and switch the power on at the same time.
2. Actual temperature of sensor 1 (Thermostat). Press up key shortly 2 times.
MD 60-100-120
CLD 60
Setpoint °C 80
r01 Differential °C 1
r02 Higher setpoint limit °C 99
r03 Lower setpoint limit °C 0
r04 Off-set temperature indication °C 0
r05 Temperature unit (°C / °F) °C °C
r09 Correction of signal from air output °C 0
r12 Start / stop of temperature control 1
c01 Minimum “ON” time compressor min 0
c02 Minimum “OFF” time compressor min 0
c30 Reversed function of relay contact OFF
d01 Defrost method (0=none) 0
d02 Defrost end temperature °C 6
d03 Defrost interval hour 8
d04 Maximum defrost time min 45
d05 “ON” delay after defrost min 0
d10 Defrost sensor (0=time, 1=air) 0
d13 Defrost at start up no
o01 Output delay after start up sec 0
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 19
ELECTRICAL TESTS AND SERVICE PROCEDURES
MD 60-100-120
CLD 60
o05 Access code all settings 0
o06 Sensor type ptc
o07 Warm (HE) / cold (rE) HE
o15 Step value display (yes = 0.5°C / no = 1°C) no
o65 Store parameters under number 0
o66 Restore parameters as stored 0
o67 Store current parameter as factory default OFF
u58 Status relay 1 -
Note: In order to adjust the thermostat, first remove the thermostat according prior procedure.
Page 20 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRICAL TESTS AND SERVICE PROCEDURES
Replacing of thermostat
When installing a new thermostat, always change parameter o7 first to HE. Otherwise some
other parameters cannot be changed to the desired value.
Setpoint °C 84 80 80 80 80 0
r1 Switching differential °K 2 1 1 1 1 2
r2 Maximum setpoint °C 99 99 99 99 99 50
r3 Minimum setpoint °C 0 0 0 0 0 -60
r4 Off-set temp. sensor °K -10 0 0 0 0 0.0
o7 Function: Cooling/he- rE / HE HE HE HE HE HE rE
ating
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 21
ELECTRICAL TESTS AND SERVICE PROCEDURES
CONTROL LOCATIONS
heating switch
light switch
Page 22 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
TROUBLESHOOTING
TROUBLESHOOTING
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 23
TROUBLESHOOTING
This is an analytic description for servicing and repairing all major parts of the Multi Deck 60, 100 and
120 Hot and Classic Deck Hot. It consists of 4 basic steps to recognize and solve the problems:
1. Symptoms.
2. Possible causes.
3. Solving of the problem: checking/action.
4. Replacing of parts and testing: a. Replacing is described in this service manual.
b. For testing see control locations on page 17 of this manual.
Description of part Symptoms Possible causes Solving: checking / action
Relay K1 (Finder relay in Relay does not come in. Wiring Check the wiring
older models) Coil malfunction Check resistance of coil. This
should be ± 7.0KΩ
Contact burned Check the contacts
Contactor K1 Contactor does not come in. Wiring Check the wiring
Coil malfunction Check resistance of the coil.
This should be ± 525Ω
No tension on one or more Bad contact Check the contacts
phases
Heating element The cabinet is not reaching Wiring Check the wiring
the adjusted temperature Check the power on the
element
Element malfunction Check the current with AC
current tester. See table on
page 15
Tumble switch Light or heating does not Wiring Check the wiring
switch on Contact burned Check the voltage on “in”-
and “output”.
Electronic ballast Light does not switch on Wiring Check the wiring
Ballast malfunction Replace ballast
PL lamp(s) Light does not switch on Wiring Check the wiring
Lamp(s) broken Replace lamp(s)
Security thermostat The cabinet is not reaching Wiring Check the wiring
the adjusted temperature Security thermostat switched Reset thermostat
off
Security thermostat malfunc- Replace thermostat
tion
Electronic thermostat Display does not light up Wiring Check the wiring
The cabinet is not reaching Loose sensor Check sensor
the adjusted temperature or Thermostat malfunction Replace thermostat
does not heat up at all
PTC 1000 sensor The cabinet is not reaching Broken sensor Replace sensor
the adjusted temperature or Loose sensor Check wiring
does not heat up at all
The cabinet becomes too Broken sensor Replace sensor
hot Sensor shorted Check wiring
Blower(s) on heaters Security thermostat swit- Wiring Check wiring
ched off Check voltage on blower
Blower malfunction Check for blockage
Replace blower
Blower(s) air curtain The cabinet is not reaching Wiring Check wiring
the adjusted temperature Check the voltage on blower
Blower malfunction Check for blockage
Replace blower
Page 24 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 25
EXPLODED VIEWS AND PARTLISTS
Page 26 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 27
EXPLODED VIEWS AND PARTLISTS
Page 28 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 29
EXPLODED VIEWS AND PARTLISTS
4 33
5 30 35
3 10
31
7
6
9
1 9-1 70
11 32 3
2
8 11-1 36
40
21
12
59 15
12
13
34
14
38
39
16
39
60
16 41
22
17
24
20
63 62
63-1
63-2 61 25 19
66
42 65 13
45 18
64
48
43
44 81-1
47 81
82
53 83
52 83-1
47
50
46
54 51 53 23
Page 30 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
EXPLODED VIEWS AND PARTLISTS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 31
EXPLODED VIEWS AND PARTLISTS
Page 32 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS
ELECTRICAL DIAGRAMS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 33
ELECTRIC DIAGRAMS
Page 34 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 35
ELECTRIC DIAGRAMS
Page 36 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS
CIRCUIT DIAGRAM MULTI DECK 100 HOT TILL SERIAL NUMBER 100040572
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 37
ELECTRIC DIAGRAMS
Page 38 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS
2200 watt
2200 watt
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 39
ELECTRIC DIAGRAMS
Page 40 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
ELECTRIC DIAGRAMS
CIRCUIT DIAGRAM MULTI DECK 120 HOT TILL SERIAL NUMBER 100041285
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 41
Page 42 Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015
Service Manual Multi Deck 60/100/120 / Classic Deck form 9123661 rev. 10/2015 Page 43
Fri-Jado B.V. • P.O. Box 560 • 4870 AN • Etten-Leur • The Netherlands • tel +31 76 50 85 400 • fax +31 76 50 85 444 • [email protected] • www.frijado.com