Battery sizing Calculation

Load rating : 10 KVA

Load Power Factor : 0.8
Type of Battery : 12V SMFB
Back-up time : 60 min
Inverter Efficiency : 90%
End cell voltage : 1.75 v / Cell
Number of Cells : 180 Cells

Idc = KVA Rating X 1000 X Load PF

Inverter Efficiency X No. of cells X End cell voltage

Idc = 10 x 1000.00 x 0.8

90% x 1.75 x 180

= 28.22 Amp.

*** Referring battery manufacturer data for 60 min. backup time;

Selected Nearest Highest rating for the Battery Bank is as per below;

1 Bank of 65 AH, 30 nos., 12V SMF Battery Bank.

Revision: 0 Page:- 1 of 1
Client INGERSOLL-RAND (I) LTD.
Project JINDAL STEEL & POWER LTD.
Rating 10 KVA PARALLEL REDUNDANT UPS SYSTEM
Supplier Hi-Rel Electronics Pvt.Ltd.

Page 1
Page 2
 Hi-Rel Electronics Pvt.Ltd.(Unit-2)

TECHNICAL DATA FROM MANUFACTURER

1.0 MAINS SUPPLY
1.1 VOLTAGE : 415V AC 3ph. 4 Wire, +10% , – 15%
1.2 FREQUENCY : 50Hz,+/-6%
1.3 POWER FACTOR(APPROX. AT RATED : 0.8
LOAD)
1.4 RECOMMENDED FEEDER KVA : 1.5 TIMES RATED KVA WITH HRC
FUSELINKS.
1.5 MODEL : I4 PLUS I
2.0 ALTERNATE I/P / BYPASS I/P SUPPLY
2.1 VOLTAGE : 415VAC,+10%,-15%
2.2 FREQUENCY : 50Hz,+/-6%
3.0 BATTERY / DC LINK
3.1 DC LINK VOLTAGE RANGE : 315V TO 405V
3.2 NUMBER OF BATTERIES / RATING / TYPE / : 12V,30NOS,65AH,SMFB,
MAKE MAKE:EXIDE/ARBL
3.3 BATTERY BACK UP TIME : 60 MIN
4.0 OUTPUT
4.1 VOLTAGE : 240V ,1Ph.
4.2 REGULATION : +/-1% -FOR 100% STEADY STATE LOAD
+/-5% FOR 100% STEP LOADING
RECOVERY TIME AFTER : <20 ms FOR RECOVERY UPTO 98%
100% - 0 –100% LOAD CHANGE
4.3 FREQUENCY : 50Hz,+/-0.1% FREE RUNNING
50Hz,+/- S%-BYPASS SYNC.(S=1 TO 6)
4.4 SLEW RATE : 0.1Hz/SEC OR 1Hz/SEC PRE-SELECTED
4.5 WAVEFORM : SINUSOIDAL
-THD<2.5% LINEARLOAD
- CREST FATOR 3:1
4.6 LOAD POWER FACTOR RANGE : 0.6 PF TO UNITY WITHIN KVA & kW
4.7 UPS RATING : 10 KVA(8KW)
4.8 OVER LOAD : 150% FOR 1 MINUTES, 125% FOR
10 MINUTES - 20 MINUTES Spacing
between subsequent Over Load’s.

Revision: 0 Page:-1 of 2
Client INGERSOLL-RAND (I) LTD.
Project JINDAL STEEL & POWER LTD.
Rating 10 KVA PARALLEL REDUNDANT UPS SYSTEM
Supplier Hi-Rel Electronics Pvt.Ltd.
 Hi-Rel Electronics Pvt.Ltd.(Unit-2)

4.9 FUSE CLEARING(<1/4'TH CYCLE) : 30 % RATED SEMICONDUCTOR TYPE

10% RATED HIGH SPEED TYPE
4.10 INVERTER DC-AC CONVERSION : 90%
EFFICIENCY

5.0 CABLING
5.1 CABLE ENTRY : BOTTOM
6.0 ENCLOSURE

6.1 DEGREE OF PROTECTION : IP-41 AS PER IS 13947

6.2 FINISH : RAL-7032
7.0 OPERATING CONDITIONS
7.1 MAX. AMBIENT TEMPERATURE : 0-50 deg C
7.2 ATMOSPHERE : NON CORROSIVE,DUST FREE
FREELY VENTILATED –CAPABLE OF
MAINTAINING AMBIENT TEMPERA-
TURE WITHIN SPECIFIED LIMITS.
7.3 ALTITUDE : UP TO 1000 METERS FROM MSL
7.4 HUMIDITY : 95% RH-NON CONDENSING
7.5 AUDIBLE NOISE @ 1 Mts. dbA : <65dbA

8.0 GANG BOX WITH BULB FOR ILLUMINATION PURPOSE-PROVIDED

Revision: 0 Page:-2 of 2
Client INGERSOLL-RAND (I) LTD.
Project JINDAL STEEL & POWER LTD.
Rating 10 KVA PARALLEL REDUNDANT UPS SYSTEM
Supplier Hi-Rel Electronics Pvt.Ltd.
MECON LIMITED Hirel QAP# A1012328(0) CLIENT M/s Ingersoll-Rand (I) Ltd., Naroda
GIDC, Ahmedabad
CONTRACTOR MECON LIMITED PROJECT Jindal Steel & Power
WORKORDER NO A-1012-328 QUALITY ASSURANCE PLAN Limited, Angul (Orissa),
Compressed Air station for
FOR PLATE MILL
ELECTRICAL EQUIPMENT
.
SUB-CONTRACTOR HIREL ELECTRONICS P. LTD. PACKAGE NO. Nil
PO NO & DATE Denishr/POC3347 PACKAGE NAME Nil
DATED 8.12.2010

INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS:
1. QAP shall not be submitted for each of the equipment separately with break up of assembly / sub- Code Description Code Description Code Description Code Description
assembly & part / component or for group of equip-ment having same specification. 1. Visual 12. Routine Test as per 23. Short time rating D1 Approved GA drawings
2. Use numerical code as indicated for extent of inspection & test and submission of test certificates & 2. Dimensional relevant IS / Hirel standard 24. Operational & Functional D2 Approved single line /
3. Fitment & Alignment 13. Type Test as per relevant check. schematic diagram
documents. Additional codes & description for extent of inspection & tests may be added as 4. Physical Test (Sample) IS / other standard 25. Overspeed Test D3 Catalogues / Approved
applicable for the plant & equipment. 5. Chemical Test ( Sample) 14. Impulse Test 26. Flame proof Test data sheet
3. Separate indication number with quantity for equipment shall be indicated wherever equipment 6. Ultrasonic Test 15. Partial Discharge Test 27. Clearance & Creepage D4 Approved bill of materials
7. Magnetic Particle Test (MPI) 16. Heat run test/Temp. rise distance D5 Un-priced P.O. copy
having same specifications belonging to different facilities are grouped together. 8. Radiography Test Test 28. Light Load Test D6 Calibration Certificates
4. Weight in tons (T) must be indicated under coloumn 5 for each item. Estimated weight may be 9. Dye Penetration Test 17. Enclosure protection Test 29. Charging/discharging
indicated where actual weights are not available 10. Measurement of IR Value : 18. Calibration Test
a) Before HV Test 19. Noise(dB level) 30. Verification of Test
b) After HV Test 20. Test Certificate for bought Reports
11. High Voltage Test / Dielectric Test out components 31. FAT for Panel
Note: 21. Tank pressure Test 32. Acceptance Test
22. Paint shade verification 33. Leakage Test
.

ABBREVIATIONS USED :

CONTR : CONTRACTOR
MFR : MANFACTURER
Consul. : CONSULTANT
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates Acceptance Criteria REMARKS /
& documents to Standards?IS/BS/ASME/ SAMPLING PLAN
Sr. Description (with equipment Idenfication Quantity Manufacturer’s Expected Raw Material and Inprocess stage Final Inspection / Test by be submitted to Norms and Documents
No. heading, place of use and No. Name and Address Schedule of Final inspection MECON
brief specifications) NO./M T Inspection MFR Contr. Client Consul. MFR Contr. Client Consul

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 10kva,PR,UPS(I/P=415v 3ph, UPS-1 Each -- - 1,2,20 1,2,4,10,11 1,2,20,22 20,22,30 -- 1,2,3,10,11, 1,2,3,11,12, 20,22,30 D1, D2,D6, IEC-62040-3 and
O/P=240V-1ph) . & 1 No. 12,20,24. 12, 20,22,24 HIREL SPECS
16,24.
- UPS-2

2 AUXILLARY EQUIPMENT AUXILIARY 1 No. -- Hirel Electronics P. Ltd. - 1,2,20 1,2,4,10,11 1,2,20,22 20,22,30 -- 1,2,3,10,11, 1,2,3,11,12, 20,22,30 D1, D2,D6, IEC-62040-3 and
B-14/1,GIDC,Sector#25 12,20,24 12, 20,22,24 HIREL SPECS
Gandhinagar – 382 044 16,24.
(CVCF WITH ISO.X’MER)
( QAP. NO. TO BE ALLOTTED BY MECON )
NO. 11.20.Q492.E04. REV. 0
For Consultant For Client For Contractor/Sub-contractor SHEET 01 OF 01

( Stamp & Signature ) ( Stamp & Signature ) ( Stamp & Signature )