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Process Audit Checksheet

The audit checklist is used to evaluate a manufacturing process across multiple areas. It includes checking that processes follow documented requirements, operators are properly trained and qualified, inspection equipment is available and used correctly, nonconforming product is identified and contained, and process monitoring and improvement activities are performed.

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254 views2 pages

Process Audit Checksheet

The audit checklist is used to evaluate a manufacturing process across multiple areas. It includes checking that processes follow documented requirements, operators are properly trained and qualified, inspection equipment is available and used correctly, nonconforming product is identified and contained, and process monitoring and improvement activities are performed.

Uploaded by

MR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Format no.

: FRM/MR/16
Rev. No.: 00

PROCESS AUDIT CHECK SHEET


Rev. Date: 01.01.2022
Page: 1 of 1

Area: Date of Audit:


Auditee: Part Name :
Auditor : Part No :
S.No. Check Point Observations Status (OK/NG) Action, If Found NG REMARKS

1 Is FIFO System follows?

2 Check Process Flow as per PFC

Check every process stage as per control plan for compliance


3
of Product & process characterstics

Check machine check sheet is being filled by operator on


5
daily basis

6 Physically verify machine check sheet parameters

Check operator working as per SOP (Are checks carried out


7
as per WI)

Check Limit Sample sample are referred to take decision on


8
acceptance/rejection of parts

9 Check validation status of Limit samples & comparators

10 Are NC part identified for defect

11 Are the rejected part is kept at Red Bin

12 Are the Hold parts is kept at yellow Bin

13 Check the measuring equipments are caliberated with status

Check operators are deployed as per the defined Man


14
Machine matrix

15 Are countermeasures taken for customer complaint

16 Are countermeasures taken for in-house rejection

Does the operator know the effect of Abnormal Handling


17
Situation

Verify The Countermeasure Taken Against Any NC Raised


18
In Last Process Audit

Verify The Effectiveness Of Countermeasures taken against


19
any Inhouse/Customer Complaint of last 01 month.

Verify The Effectiveness Of Countermeasures taken against


20
previous audit NC, sould remain effective and closed.

Verify The ergonomic condition related to work environment


21
i.e lux level, humidity, noise level & smoke free.

Auditee signature: Auditor signature:


FRM/MR/16,
00,01.01.2020

Manufacturing Process Audit


Audit Date Performed by: EXTRUSION BRAIDIG INJECTION MOULDING
Part no Operator #:
Machine no Customer Name: Indicate shift audited: 1st 2nd
Score
Rating: G = Green - No nonconformances identified.
Y = Yellow - Overall being followed - isolated instance/minor oversight observed and corrected immediately
R = Red - Nonconformance Identified.
N/A = Not applicable to process being audited. Rating:
G Y R n/a
ITEM# OBSERVE OPERATOR MEASURE PARTS REQUIRED ACTION/NOTES

Is the control plan being followed by the operator?


1
Audit the operator performing control plan checks (product audit).

Is the control plan adequate to assure a quality product?


2
(If no, what changes are required?)

Does operator understand how to use the gages and perform all
3
required checks correctly?

4 Are all gages available as specified on control plan?

5 Are gages adequate for features being measured?

Is the operator properly identifying product and segregating good


6 material from bad material?

STATISTICAL PROCESS CONTROL


Is SPC required at this process?
Yes No
If "no" mark mark questions 7 - 10 as "n/a".

Is Data available and functioning properly?


7
(If "no" mark this question "Red" and mark questions 8, 9, & 10 as "n/a")

Does operator know how to use?


8
(Can Operator enter data and display charts?)

Is operator entering data into the at the required frequency?


9
(See control plan)

Is operator recording significant process events (ex. Tool change,


10 machine repair)? Assignable cause codes should be entered into Data
when appropriate.
EMPLOYEE COMPETENCE & AWARENESS
Is the operator familiar with the Reaction to Abnormal Conditions?
11 Do they know it's o.k. to shut the machine down?

Is operator trained & competent to operate equipment being audited?


12
(Verify through HR or Employee Versatility Matrix)
Does operator know and understand Quality Policy?
13
Quality Policy " "

Does operator know the customer and application that uses the parts?
14
(If no, advise the operator.)
Does the operator know what is critical to the customer and what the
15
effects are to the customer if the critical items are not met?
Does the operator know whether or not customer is satisfied and why?
16 (ex. PPM, On-time delivery) If customer is not satisfied, is operator
aware of and involved with actions being taken?
Does the operator know the company quality objectives and goals?
Knows if objectives are being achieved? Knows how they impact the
17
objectives? Note: Operators may refer to handout cards and posted graphs to
answer this question.

Notes: To Compute Score: 0 0 0 0


Number of G + Y Items X 100 = Score
Auditor: Place an "X" in the corresponding box for each item. Number of Applicable Items
For each item marked "Red", record the actual nonconformance 0.0%
either under "Required Action/Notes" or on a separate sheet.
# items OK (G + Y): 0
# Applicable Items: 0
Action Required: 0

F0376 Rev. G 4/14/05

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