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Pump Maintenance Handout

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0% found this document useful (0 votes)
820 views24 pages

Pump Maintenance Handout

Uploaded by

Gerson Ramirez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CORNELL

PUMP MAINTENANCE
HANDOUT

AGRICULTURE FOOD INDUSTRIAL MINING MUNICIPAL OIL & GAS REFRIGERATION RENTAL
CONTENTS
GREASE FRAME LUBRICATION INSTRUCTIONS_________3

OIL FRAME LUBRICATION INSTRUCTIONS______________4

AIR TEST APPARATUS___________________________________5

F16/F18 SHIMMING_____________________________________6

F18DB SHIMMING_______________________________________7

LOCKSCREW TORQUE SPECS___________________________8

CORNELL TOOLS________________________________________8

CRITICAL CLEARANCES__________________________________9

THREADED IMPELLER INSTALLATION_________________ 19

RUN DRY FLUID CHANGE BULLITEN__________________ 20

YOUTUBE VIDEOS_____________________________________ 21

CORNELL CO-PILOT___________________________________ 22

NOTES_________________________________________________ 23

2 CORNELL PUMP COMPANY


GREASE FRAME LUBRICATION INSTRUCTIONS

Bearings in all frames are greased at To lubricate frame bearings, remove plastic cover
the factory before shipment from zerk fittings and be sure the fitting and end of
Lubrication requirements vary with speed, grease gun are clean. Use hand-operated grease gun
power, load, ambient temperatures, exposure only and pump a small amount of grease into each
to contamination and moisture, seasonal or bearing cavity. The surplus grease will go through the
continuous operation, and other factors. The brief bearing and into the center part of the frame. Over
recommendations which follow are general in greasing can cause shortened bearing life.
nature and must be coupled with good judgment
For regreasing periods and approximate quantity,
and consideration of the application conditions. For
refer to table below for the frame size associated with
regreasing periods, refer to table below. When adding
the pump (located on serial number plate).
grease be sure the grease and fittings are absolutely
clean.
Examples: the 4NNT-VF16 uses the frame size 16,
and a 10YB-F18DB uses the frame size 18.
Grease used for these bearings should be equivalent
to one of the following manufacturers’ products:

„ G.E. Long Life Grease No. D682C5


„ Mobil Mobilux No. EP2
„ Shell Gadus S2 V220 2 (formerly Alvania EP2)
„ Texaco Multifak AFB 2

RECOMMENDED REGREASING PERIODS FOR FRAMES


12; 13; 13D; 18;
FRAME SIZE 5 16; 85 18D 20; 24 30

Total Running Time 2,000 hours 1,500 hours 1,000 hours 1,350 hours 2,000 hours

8-Hour Day Service 36 weeks 27 weeks 18 weeks 24 weeks 36 weeks

24-Hour Day Service 12 weeks 9 weeks 6 weeks 8 weeks 12 weeks

Approximate Amount of
.5 cubic inch 1.25 cubic inch 2 cubic inches 3 cubic inches 4 cubic inches
Grease per Line Fitting

Approximately (grease
3 pumps 6 pumps 12 pumps 18 pumps 23 pumps
gun hand operated)

CORNELL PUMP COMPANY 3


OIL FRAME LUBRICATION INSTRUCTIONS

The ball bearings are lubricated by the If checking oil temperature is not feasible,
oil in the frame housing. measure the bearing frame temperature at the
drain connection. In general, the bearing frame
Add oil through the pipe plug opening at the top
temperature will be approximately 100°F lower than
of the housing and fill to the level indicated on the
the oil temperature.
side of the housing. Be careful to keep out dirt and
moisture. The oil level must be maintained; check and Oil recommendation is based on a minimum of 70
fill when pump is not operating. The type and grade SSU at operating temperature.
of oil used is very important for maintenance-free
operation.
Lip Seals (grease)
Oil used should be a turbine oil equivalent to one of
All oil-filled frames will have lip seals in their bearing
the following manufacturers’ products:
covers. All lip seals must be lubricated through the
OIL TEMPERATURE TO OIL TEMPERATURE grease fittings placed in the bearing cover at either
150° F OVER 150° F end of the frame. Lubricate with a small amount
ISO VG32 ISO VG68 of multiple-purpose grease after every two to six
Mobil DTE 797 Mobil DTE Oil Heavy Medium
months, depending upon environment.
Lubriplate HO-0 Lubriplate HO-2
Chevron Turbine Oil GST 32 Chevron Turbine Oil GST 68
Shell Turbo T Oil 32 Shell Turbo T Oil 68

FRAME SIZE CAPACITY OIL RENEWAL


F5k .5 Quart 3-4 Months
F85k/85dbk .8 Quart 3-4 Months
F13k/13dbk 1 Quart 3-4 Months
F16k 2 Quarts 5-6 Months
F18k/18dbk 2 Quarts 5-6 Months
F12k 2 Quarts 5-6 Months
F24dbk 6 Quarts 5-6 Months
F20dbk/Tbk 11.8 Quarts 5-6 Months
F45 .3 Quart 3-4 Months
F55 .4 Quart 3-4 Months
F65 .8 Quart 3-4 Months
F85 .8 Quart 3-4 Months
F170 13.4 Quarts 5-6 Months
Fs120 .5 Quart 5-6 Months
Fs150 1 Quart 5-6 Months
Fs190 1.8 Quarts 5-6 Months
Fs215 2.5 Quarts 5-6 Months
Fs230 5 Quarts 5-6 Months

4 CORNELL PUMP COMPANY


AIR TEST APPARATUS

AIR FITTING

LOW PRESSURE
GAUGE

SHUT-OFF VALVE

FLARED FITTING TO MATCH


RUN-DRY HOSE

Test Procedure
1. Connect run-dry hoses to air test apparatus
2. Verify shut off valve is closed
3. Connect air hose
4. Fill run-dry with 7PSI of air (more than 7PSI pressure can damage seal)
5. Close valve, disconnect air hose.
6. Let sit 5 minutes, rotate shaft by hand a few revolutions.
A. If pressure drops, check hose connections. Spray soapy water around shaft and run-dry lip seal, if
no leak is detected suspect mechanical seal. Carefully remove mechanical seal and inspect/clean all
surfaces. Check o-rings for nicks or tears. Replace seal, spring and impeller. Repeat test.
B. If no leaks detected, release pressure and continue with rebuild.

CORNELL PUMP COMPANY 5


F16/F18 SHIMMING

These instructions apply to: F16, F16K, F16X, F16XK, EM16, VC16, VF16,
F18, F18K, EM18, VC18, and VF18 frames.
Figure 1 - Frame Shim Gap Measuring
Instructions
Review Figure 1 - Frame Shim Gap
Measuring.
1. Push shaft all the way toward
pump end bracket. Place dial
indicator on the frame with probe
on outer race of bearing (Position
A). Zero the indicator.
2. Move indicator to bearing cover
or drive end bracket and measure
dimension B. (If oil lubed frame,
make sure gasket is in place on
bearing cover.) This is the shim
gap. If shim gap is less than .007”
(.005 for F16X (K)), recheck the
measurement. If it is still less
than .007” (.005 for F16X (K), stop
because something is wrong.
3. For the shim gap measured, select
the shims required from the table.

SHIM SIZES
All measurements in inches
4. Install shims and bearing cover or drive end
SHIM SIZE bracket and tighten fasteners.
REQUIRED
SHIM SIZE FOR F16X 5. Verify that total shaft endplay is between .007”
SHIM GAP REQUIRED SHIM GAP (K) ONLY and .012” (.005” and 0.10” for F16X(K)) by pushing
.007 to less
None
.005 to less
None
the shaft in each direction and measuring the
than .012 than .010
travel with a dial indicator. (Mount dial indicator
.012 to less .010 to less base on pump end bracket, not on assembly
0.005 0.005
than .017 than .015
table.) Adjust shim pack, as necessary, to
.017 to less .015 to less
than .022
0.01
than .020
0.01 maintain .007” to .012” (.005” and 0.10” for F16X
(K)) shaft endplay.
.022 to less .020 to less
0.015 0.015
than .027 than .025
.027 to less .025 to less
0.02 0.02
than .032 than .030
.032 to less .030 to less
0.025 0.025
than .037 than .035

6 CORNELL PUMP COMPANY


F18DB SHIMMING

These instructions apply to: F18, F18DB, F18DR, VC18, VC18DB,


VC18DR, F18K, F18DBK, F18DRK, VF18, VF18DB, VF18DR, EM18, SHIM SIZES
EM18DB, and EM18DR frames All measurements in inches
SHIM GAP SHIM SIZE REQUIRED
Instructions .002 to less than .007 None
.007 to less than .012 0.005
Review Figure 2 - Frame Shim Gap Measuring.
.012 to less than .017 0.01
1. Place dial indicator on frame with probe on outer .017 to less than .022 0.015
race of bearing (Position A). Zero indicator.
.022 to less than .027 0.02
2. Move indicator to bearing cover or drive end
bracket and measure distance B. (If oil lubed
frame, make sure gasket is in place on bearing
cover.) This is the shim gap.
3. For the shim gap measured, select the shims
required from the table.

Figure 2 - Frame Shim Gap Measuring

CORNELL PUMP COMPANY 7


LOCKSCREW TORQUE SPECS

The following information applies to all impeller SIZE TORQUE


lockscrews installed at Cornell. .38 -16UNC 20 ft-lb
Instruction .50 - 13UNC 40 ft-lb
.62 - 11UNC 90 ft -lb
Make sure parts are clean and dry. Apply permanent
thread locker to lockscrew threads and shaft threads. .75 - 10UNC 135 ft-lb

Torque to value shown below for appropriate size and 1.00 - 8UNC 260 ft-lb
material of lockscrew. For Lockscrews of 302, 303, 304 Stainless Steel (Material Code:
SD) and 316 Stainless Steel (Material Code: SE)

CORNELL TOOLS
Cornell Pump Company has a number of tools that are designed specifically to be used with Cornell pumps.
These tools are referenced throughout our pump assembly demonstration and can be purchased through your
sales rep.

DESCRIPTION PART NUMBER


3” PACKING SPUD A21452-438-SA
F12 PRESS PLATE A26441-438-SK
F16 PRESS PLATE A22332-438-SK
F18 PRESS PLATE A22333-438-SK
F19 PRESS PLATE A25523-438-SK
F20 PRESS PLATE B25842-51-SK
FS215 PRESS PLATE A25826-438-SK
FS230 PRESS PLATE B35585-430-SK
PACKING INSTALLATION TOOL A24718-438-SP
PACKING SIZING TOOLS B4500-438-SK
F16/18 ASSEMBLY STAND B25673-268-SK
IMPELLER PULLER D5018-438
THREADED IMPELLER REMOVAL WRENCH D6642-438-SK
SAE D SPLINE TO 2.5” SHAFT ADAPTER A56327-438-SK
SAE C SPLINE TO 2.5” SHAFT ADAPTER A56328-438-SK

OTHER TOOLS TO AID PUMP MAINTENANCE


DIAL INDICATOR - END PLAY MEASURE
DEPTH GAUGE
HEAT RESISTANT GLOVES - NOT WELDING
FEELER GAUGE
CLEANING FLUID (FAST DRYING, LEAVES NO RESIDUE)

8 CORNELL PUMP COMPANY


CRITICAL CLEARANCES

BEARING FRAME CLEARANCES


CLEARANCE BETWEEN BRG
FRAMES BEARING CLEARANCE BEARING CAPTURE
COVER & FRAME
F5 (K), EM5 .005”-.010” - -
F12DTR, VF12DTR - .001”-.005” .001”-.005”
F12 (K), VF12, F12DB (K) - .025”-.045” (W/O GSKT) -
EM12, EM12DB .002”-.007” (NO GSKT) - -
EM12DBK .000”-.007” (W/ GSKT) - -
F13DB & F13DBK - -
.002”-.008”
F85DB (K), EM85DB - -
F16 (K), VF16, VC16, EM16 - -
F18 (K), VF18, VC18, EM18, W/O LOCK NUT .007”-.012” -
F85 (K) - -
F18, F18DB, F18DR (K), EM18, EM18DB, EM-
18DR, VF18, VF18DB, VF18DR, VC18, VC18DB, .002”-.007” - -
VC18DR, HS16DB, HS18DB W/LOCK NUT
F18DTR, VC18DTR, EM18DTR, VC18DTB,
NO SHIMS REQUIRED; TORQUE DRIVE END BEARING COVER BOLTS TO 110 FT-LB
VF18DTB
F20DB, F20TB, (VF OR VC) (K) - .001”-.005”
F24DB (K), VF24DB .003”-.010”
F30 (VF OR VC), (DOUBLE TAPER/BALL) .003”-.005”
F30BTB (VF OR VC), (BALL/TAPER/BALL) .010”-.013” (DO NOT CAPTURE BEARINGS)
(CAPTURED TO NET/AXIAL INTERNAL CLEARANCE OF
FS215SS (SPHERICAL, SPHERICAL) -.005”-.000”
BEARING .030”)
FS120TT, FD150TT, FD190TT (TAPER, TAPER) .001”-.005” - -
F45K, F55, F65K, EM45K, EM55K, EM65K .000” - .010” (NO SHIMMING REQUIRED)
C .006” - .010”
D .007” - .011”
E .016” - .024”
R (NO ADJUSTMENT REQUIRED)
.003” - .008”
ST (NO ADJUSTMENT REQUIRED)

CORNELL PUMP COMPANY 9


Cornell Tools

BACKVANE CLEARANCE BACKVANE CLEARANCE


ALL PUMPS WITH BACKVANES SHIM TO .030” +/- ALL PUMPS WITH BACKVANES SHIM TO .030” +/-
.008”CLEARANCE EXCEPT FOR THE FOLLOWING PUMPS .008”CLEARANCE EXCEPT FOR THE FOLLOWING PUMPS

PUMP MODEL BACKVANE CLEARANCE PUMP MODEL BACKVANE CLEARANCE


1DA4 12NHTM >1.00”(Do not shim)
1.25DA1 14NHG28
.020” - .030”
2.5DA1 14NHG34
2.5DA2 16NHG26
.060”
2.5HM 16NHT32
.090”
3517M 18NHFL
3HM .060” 18NHG
4DA2 .020” - .030” 18NHG34 .080”
4HM .055” 20NHF
.060”
6822MX .090” 24NNG
SP, SM NO ADJUSTMENT 30NNT .070”
12NHG24
.060”
12NHG28

10 CORNELL PUMP COMPANY


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
A573 .019” - .023” A16435 .039” - .043”
2.5H - - - - 0.069
A574 SUC.HUB A16436 SUC/HUB
A466 .021” - .025” A13861 .037” - .042”
3HA - - - - 0.067
A467 SUC/HUB A13862 SUC/HUB
3HC A466 .021” - .025” A13861 .037” - .042” - - - - 0.067
4HC A20338 .018” - .022” A20638 .034” - .039” A23827A/B - - - 0.062
A466 .021” - .025” A13861 .037” - .042” A20259A/B .021” - .025”
4HH - - 0.067
A467 SUC/HUB A13862 SUC/HUB A20260A/B SUC/HUB
.041” - .046”
A398 .021” - .025” A13695 SUCTION
5H - - - - 0.074
A399 (SUC/HUB) A16213 .041” - .045”
HUB
.019” - .023” .039” - .043” .020” - .030”
5HH A11952 A14039 A21597A/B 0.069
SUC/HUB SUC/HUB SUC/HUB
5HHC A11952 .019” - .023” A14039 .039” - .043” - - - - 0.069
.021” - .025” .040” - .044”
A8355 SUCTION A16434 SUCTION
6H A16540A/B - - - 0.072
A8356 .019” - .023” A16444 .041” - .045”
HUB HUB
.019” - .023” .039” - .043” .020” - .030” .040” - .050”
6HH A11952 A14039 A21597A/B A21278A/B 0.080
SUC/HUB SUC/HUB SUC/HUB SUC/HUB
CLEAR LIQUID

.020” - .024” .040” - .044” .022” - .026” .038” - .042”


8H A12496 A13694 A20477A/B A20276A/B 0.070
SUC/HUB SUC/HUB SUC/HUB SUC/HUB
.035” - .040”
A657B A15119 SUCTION
2.5RB - - - - 0.075
A4134 .014” - .018” A16432 .042” - .047”
SUCTION HUB
.022” - .026” .038” - .042”
A823 HUB A14409 SUCTION
3RB - - - - 0.067
A528 A13863 .037” - .041”
HUB
.017” - .021” .037” - .042” .029” - .033”
A648 SUCTION A13864 SUCTION A21856A/B SUCTION
4RB - - 0.067
A528 .016” - .020” A13863 .037” - .041” A21855A/B .034” - .038”
HUB HUB HUB
A398 .018” - .022” A13695 .038” - .043”
5RB - - - - 0.069
A21472 SUC/HUB A21531 SUC/HUB
.020” - .024” .039” - .044”
6RB A12169 A12971 - - - - 0.070
SUC/HUB SUC/HUB
.022” - .026” .052” - .057”
A5190 SUCTION A14482 SUCTION .022” - .026” .041” - .045”
10RB A20235A/B A22329A/B 0.091
A12169 .020” - .024” A12971 .039” - .044” SUCTION SUCTION
HUB HUB
A602 A20555 .028” - .030”
1W A20318A/B - - 0.077
A824 .024” - .028” A20415 .044” - .048” SUCTION
1WC A602 A20555 - - - - 0.077
.017” - .021” .037” - .041”
A3219 SUCTION A16638 SUCTION
1.25W - - - - 0.072
A824 .021” - .025” A20416 .041” - .045”
HUB HUB

CORNELL PUMP COMPANY 11


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
.019” - .023” .039” - .043” .025” - .029”
A817 SUCTION A20554 SUCTION A21857A/B SUCTION
1.5W 0.085
A824 .021” - .033” A20416 .041” - .053” A21858A/B .032” - .036”
HUB HUB HUB
1.5WH A817 A20554 - - - - 0.069
.019” - .023” .039” - .043”
2WH A818 A16928 - - - - 0.069
.019” - .023” .039” - .043”
A819 SUCTION A16844 SUCTION
2.5WB - - - - 0.085
A603 .021” - .033” A16845 .041” - .053”
HUB HUB
.021” - .025” .031” - .035”
SUCTION SUCTION
2.5WH A21657 A22537 - - - - 0.056
.019” - .023” .019” - .023”
HUB HUB
.019” - .023” .038” - .043”
3WB A603 A16845 - - - - 0.069
SUC/HUB SUC/HUB
3WH .016” - .020” .040” - .044” - - - -
SUCTION SUCTION
A823 A14409 0.070
3WHA .019” - .023” .019” - .023” - - - -
HUB HUB
A821 .021” - .025” A11981 .035” - .039”
4WB - - - -
A3516 SUCTION A15122 SUCTION
0.072
A821 .019” - .023” A11981 .040” - .045”
CLEAR LIQUID

4WH HUB HUB - - - -


A21838 A25619
.018” - .022” .038” - .042”
A3140 SUCTION A12817 SUCTION
5WB - - - - 0.077
A572 .022” - .026” A15120 .043” - .048”
HUB HUB
5WBH .019” - .023” .041” - .045” - - - -
A8355 SUCTION A16434 SUCTION
0.072
5WBQ A2959 .017” - .021” A13905 .037” - .041” - - - -
HUB HUB
1.25Y .019” - .023” .038” - .042” - - - -
A5625 SUCTION A13445 SUCTION
0.080
1.5Y A788 .019” - .031” A13444 .038” - .050” - - - -
HUB HUB
1.5YH A5625 .019” - .023 A13445 .038” - .042” - - - - 0.067
.016” - .020” .040” - .044”
SUCTION SUCTION
2.5YH A823 A14409 - - - - 0.070
.017” - .021” .017” - .021”
HUB HUB
.040” - .044”
A4133 .020” - .024” A12554 SUCTION
2.5YHB - - - - 0.072
A4134 (SUC/HUB) A16432 .040” - .045”
HUB
.021” - .025” .040” - .044”
A5624 SUCTION A16433 SUCTION
3YB - - - - 0.072
A687 .019” - .023” A15121 .040” - .045”
HUB HUB

3YH .016” - .020” .040” - .044” - - - -


SUCTION SUCTION
A823 A14409 0.070
.017” - .021” .017” - .021”
3YL - - - -
HUB HUB

12 CORNELL PUMP COMPANY


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
.041” - .045” .020” - .024”
4YB A3140 A12817 A14358A/B - - 0.072
.021” - .025” SUC/HUB SUC/HUB
SUC/HUB .037” - .042” .019” - .023”
5YB A466 A13861 A20932A/B - - 0.067
SUC/HUB SUC/HUB
CLEAR LIQUID

A16434
5YBH - - - -
A8355 .021” - .025” A13905 .037” - .042”
0.067
A2959 SUC/HUB A16434 SUC/HUB
5YBQ - - - -
A13905
6YB .030” - .034”
A12971 A21834A/B SUCTION
.020” - .024” .039” - .044” 0.070
6YBQ A16444 A21851A/B .035” - .039” - -
A12169 SUCTION SUCTION
HUB
A8356 .019” - .023” .038” - .042”
10YB HUB A13903 HUB .037” - .041” - -
A22063A/B 0.085
10YBQ A16444 SUCTION - -
1DA4 A602 .014” - .018”
1.25DA1
A22991 .019” - .023” A22992 .039” - .043”
DAF

2.5DA1
2.5DA2 A657B .014” - .018” A15119 .035” - .040”
4DA2 A648 .025” - .029” A13864 .045” - .050”
.018” - .023”
SUCTION
1.5CB - - - - - - - 0.037
.016” - .023”
HUB
.015” - .020”
SUCTION
1.5CBH - - - - - - - 0.032
.012” - .017”
HUB
.019” - .023”
REFRIDGERATION

1.5CLB - - - - - - - 0.037
SUC/HUB
.015” - .022”
SUCTION
2CB - - - - - - - 0.035
.015” - .020”
HUB
2CBSR - .019” - .026” - - - - - - 0.042
SUCTION
2CBS - .019” - .024” - - - - - - 0.042
HUB
.020” - .025”
SUCTION
2.5CBH - - - - - - - 0.040
.018” - .023”
HUB
.021” - .027”
3CB - - - - - - - 0.043
SUC/HUB
.020” - .025”
4CB - - - - - - - 0.043
SUC/HUB
.010” -.020”
2315MP - - - - - - - ADJUST
AXIAL
SOLIDS

3NLP - - - -
A1562 .020” - .024” A12484 .040” - .044” 0.070
3NLT A14322A/B .25” - .32”
3NNTL A20265 .024” - .028” A20490 .044” - .049” A20484A/B .28” - .32” A21546A/B .036” - .040” 0.078
3308T - - - .040” - .044” - - - - 0.070

CORNELL PUMP COMPANY 13


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
4414T
A11265 .027” - .031” A20424 .037” - .041” A14211A/B .028” - .032” A14211A/C .038” - .042” 0.067
4NHTA
4NHTB A20871 A20943 .054” - .058” A20956A/B .028” - .032” A20956A/C .043” - .047” 0.093
.039” - .043”
4NHTR A1540 A16677 .051” - .055” A21746A/B .031” - .035” A21642A/B .041” - .045” 0.088
4NMP A1911 A12048 - - - -
.030” - .034 .049” - .054” 0.086
4NMPP A1237 A12990 - - - -
4NNT A3058 .027” - .031” A12056 .042” - .046” A12887A/B .030” - .034” A14388A/B .040” - .044” 0.074
A22440
A22439
CASE
4NHTB19 - - - - CASE .042” - .046” .064” - .068” 0.109
A22441
A22441 IMP
IMP
4514T A20871 .036” - .043” A20943 .054” - .058” A20956A/B .028” - .032” A20956A/C .043” - .047” 0.093
.025” - .035”
4517MP - - - - - - - ADJUST
AXIAL
4NNTL A20265 .024” - .028” A20490 .044” - .049 A20484A/B .028” - .032” A21546A/B .036” - .040” 0.078
4409T - - - .072” - .076” - - - - 0.122
6NHP - - - -
A1540 .035” - .039” A16677 .058” - .062” 0.099
6NHPP - - - -
A14312A/B
6NHT A1540 .021” - .026” A16677 .044” - .049” .017” - .024” - - 0.078
SOLIDS HANDLING

VOL-D5117
A22297
CASE
6NHTA A1540 .025” - .032” A16677 .051” - .055” A20426A/B .031” - .035” .041” - .045” 0.088
A20426B
IMP
6NHTB A5190 .031” - .035” A14482 .061” - .066” A16439A/B .040” - .044” A22121A/B .051” - .055” 0.106
A22440
A22439
CASE
6NHTB19 A12169 .042” - .046” A12971 .064” - .068” CASE .042” - .046” .064” - .068” 0.109
A22441
A22441 IMP
IMP
A22440
A22439
CASE
6NHTC19 - - - - CASE .042” - .046” .064” - .068” 0.109
A22441
A22441 IMP
IMP
6NHTH A20312 .040” - .044” A20312 .040” - .044” 21187A/B .041” - .045” A21187A/C .051” - .055” 0.088
6NHTR
6NNTL A22297
CASE
6NNT A1540 .028” - .032” A16677 .051” - .055” A20426A/B .031” - .035” .041” - .045” 0.088
A21746B
6611T IMP
6612T
61017MP - - - - - - -
.025” - .035”
6819MP - - - - - - - ADJUST
AXIAL
6819MPC - - - - - - -
8NHGA A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NHPP A2616 .031” - .035” A22234 .051” - .056” - - - - 0.090
8NHT A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NHTA A5190 .031” - .035” A14482 .061” - .066” A16439A/B .040” - .044” A22121A/B .051” - .055” 0.106
8NHTH A6040 .030” - .035” A20359 .055” - .060” A14210A/B .036” - .040” A14210B/C .046” - .050” 0.096

14 CORNELL PUMP COMPANY


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
8NHTR A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NNT A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NNTL A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
A23699
CASE
8NHG19 - - - - - - .041” - .045” 0.072
A15168B
IMP
8NHG22 A6040 .031” - .036” A20359 .056” - .061 A14210A/B .036” - .040” A14210B/C .046” - .050” 0.098
.025” - .035”
81022MP - - - - - - - ADJUST
AXIAL
.040”-.050”
81222SB ADJUST
AXIAL
10NHPP A10180 .044” - .048” A10180A .064” - .071” - - - - 0.114
10NHTA A6040 .030” - .035” A20359 .055” - .060” A14210A/B .036” - .040” A14210B/C .046” - .050” 0.096
10NHTB A21312 .030” - .034” A22104 .061” - .065” A21083A/B .032” - .036” A21083A/C .061” - .065” 0.104
10NHTBH A21312 .030” - .034” A22104 .061” - .065” A21083A/B .032” - .036” A21083A/C .061” - .065” 0.104
10NNT A21911 .035” - .039” A22220 .050” - .054” - - A22562A/B .050” - .054” 0.086
.025” - .035”
101219MPW - - - - - - - ADJUST
AXIAL
SOLIDS HANDLING

12NHPP A21221 .030” - .034” A26209 .065” - .069 - - - - 0.090


12NHTL A2616 .030” - .035” A22234 .050” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
12NHTM A6040 .030” - .035” A20359 .055” - .060” A14210A/B .036” - .040” A14210B/C .046” - .050” 0.096
12NHTB A21312 .030” - .034” A22104 .061” - .065” A21083A/B .032” - .036” A21083A/C .061” - .065” 0.104
12NHTR A21312 .030” - .034” A22104 .061” - .065” A21083A/B .032” - .036” A21083A/C .061” - .065” 0.104
12NNGL A21107 .041” - .045” A21214 .051” - .055” A23133B/C .030” - .034” A23133A/B .042” - .046” 0.088
12NNF A21107 .041” - .045” A21214 .051” - .055” A23133B/C .030” - .034” A23133A/B .042” - .046” 0.088
12NNG A21037 .041” - .045” - - - - - - 0.072
12NNT A2616 .030” - .035” A22234 .050” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
A22479
CASE
12NHG28 A21211 .030” - .034” A22618 .046” - .050” A20976A/B .038” - .048” .048” - .058” 0.093
A20976B
IMP
14NHG A20456 .030” - .034” A20489 .040” - .045” A20685A/B .036” - .040” A21288A/B .053” - .057” 0.091
14NHGH A20586 .030” - .035” A20751 .030” - .035” A21061A/B .041” - .045” A22135A/B .050” - .054” 0.086
14NHG28 A21209 .040” - .045” A23795 .056” - .061” A20824A/B .043” - .047” A21424A/B .053” - .057” 0.098
14NHGA A20456 .030” - .034” A20489 .040” - .045” A20685A/B .036” - .040” A21288A/B .053” - .057” 0.091
14NHG34 A22018 .058’ - .064” - - A22426A/B .071” - .077” A22426A/C .081” - .087” 0.139
16NHG A20456 .030” - .035” A20489 .040” - .045” A20685A/B .036” - .040” A21288A/B .053” - .057” 0.091
16NHG22 A20859 .040” - .045” A21332 .080” - .085” A21849A/B .042” - .047” A21625A/B .050” - .055” 0.136
16NHGH A20586 .030” - .035” A20751 .030” - .035” A21061A/B .041” - .045” A22135A/B .050” - .054” 0.086
16NHG26 A22018 .055” - .065” - - A22426A/B .071” - .077” A22426A/C .081” - .087” 0.139
16NHT32 - - - - A21826A/B .060” - .064” - - 0.102
18NHFL B4456 .055” - .060” A22822 .075” - .080” A21336A/B .057” - .063 A21336A/C .070” - .076” 0.122
18NHG A20814 .050” - .055” A21691 .070” - .075” A20794A/B .053” - .057” - - 0.120
18NHG22 A20859 .040” - .045” A21332 .080” - .085” A21849A/B .042” - .047” A21625A/B .050” - .055” 0.136

CORNELL PUMP COMPANY 15


Cornell Tools

WEAR RING CLEARANCES (UNINSTALLED)


OPEN
WEAR DOUBLE DOUBLE
PUMP WEAR STANDARD RING OPEN WEAR STANDARD WEAR OPEN
MODEL RING CLEARANCE OPEN CLEARANCE RINGS CLEARANCE RINGS CLEARANCE REPLACE
18NHF34 A20814 .050” - .055” A21691 .070” - .075” A20794A/B .053” - .057” - - 0.120
18NHG34 A20814 .050” - .055” A21691 .070” - .075” A20794A/B .053” - .057” - - 0.120
20NHF A20684 .055” - .060” A21692 .075” - .080” A20754A/B .070” - .076” A20754A/C .080” - .086” 0.138
24NNG - - - - A21186A/B .060” - .075” A22387A/B .095” - .117” 0.187
SOLIDS

30NNT - - - - A21163A/B .065” - .080” - - 0.128


MP
SERIES
SM .025” - .035”
- - - - - - - ADJUST
SERIES AXIAL
SP
- - - - - - -
SERIES

16 CORNELL PUMP COMPANY


Cornell Tools

CUTTER WEAR RING CLEARANCES (UNINSTALLED)


IMPELLER IMPELLER
PUMP WEAR CUTTER 1ST CLEARANCE 1ST WEAR CUTTER 3RD CLEARANCE 3RD
MODEL RING GENERATION GENERATION RING GENERATION GENERATION REPLACE
4NHTA A14211A B22728 .038” - .042” - - - 0.067
4414T A14211A B22728 .038” - .042” - - - 0.067
4NNT A12887A B22823 .030” - .034” - - - 0.054
4NNTL A23069 B23000 .028” - .032” - - - 0.051
4NHTB A20956A B22945 .043” - .047” - - - 0.075
4514T A20956A B22797 .028” - .032” - - - 0.051
6NHTA A22723 B23737 .041” - .045 - - - 0.072
6NHTB A22378 B5310 .060” - .064” - - - 0.102
8NHTA A22378 B5310 .060” - .064” - - - 0.102
6NHTB19 A22751 B22741 .030” - .034” - - - 0.054
6NHTC19 A22751 B22741 .030” - .034” - - - 0.054
6NHTH A21187A B22950 .039” - .043” - - - 0.069
6NNT A22077A B22931 .029” - .033” - - - 0.053
8NHTH A14210A B23066 .034” - .038” - - - 0.053
8NHTR A17385A B22941 .040” - .044” - - - 0.070
8NNT A17385A B22941 .040” - .044” - - - 0.070
10NNT A22562A B25323 .050” - .054” - - - 0.086
12NHTR A23717 B23857 .061” - .065” - - - 0.104
14NHG A20685A B22968 .062” - .066” - - - 0.106
16NHG22 A21849A B23037 .042” - .046” - - - 0.074
16NHGH A20745A B24170 .041” - .045” - - - 0.072
18NHG34 A20794A B23563 .068” - .072” - - - 0.115
4NNW - - - A12887A B21907 .039” - .043” 0.069
4NHWB - - - A20956A B23765 .043” - .047’ 0.075
4414W - - - A20424 B21899 .049” - .053” 0.085
6611W - - - A22723 B24308A .041” - .045” 0.072
6NNW - - - A22077A B21486 .047” - .051” 0.082
6NHWA - - - A22723 B24308B .041” - .045” 0.072
6NHWB - - - A14482 B24130 .061” - .066” 0.106
8NNW - - - A17385C B24394 .052” - .056” 0.090
8NHWA - - - A14482 B24130 .061” - .066” 0.106
10NNW - - - A22562A B24323 .050” - .054” 0.086
12NHWR - - - A23717 B24862 .061” - .066” 0.106
12NNW - - - A23032 B21920 .051” - .055” 0.088

CORNELL PUMP COMPANY 17


Cornell Tools

IMPELLER OPEN VANE CLEARANCES +/- .015


VOLUTE/ VOLUTE/
SUCTION VANE SUCTION VANE
PUMP MODEL IMPELLER COVER CLEARANCE PUMP MODEL IMPELLER COVER CLEARANCE
1.25YM B4460 D5815 (1) 2STH D23992 A24008 .020” - .028”
1.25YML B4495 D5815 (1) 3STX D23284 A23331 .020” - .028”
2.5YM B4277 B4249 (1) 3STH D23879 A23900 .020” - .028”
2.5HM B4167 E1136 (1) 4STX D22916 A22977 .020” - .028”
3WM D7128 D6301 (1) 4STH D22930 A22980 .020” - .028”
3HM D5262 E2955 (1) 6STX D22930 A22980 .020” - .028”
3NLA B398 B120 .075” 8STL D23511 A24036 .020” - .028”
3517M D6996 D6943 (1) 8STX D24380 A24382 .020” - .028”
3NLHM D6792 D6795 0.075” 10STX E24801 A24907 .020” - .030”
3308CP D23992 D24570 .030” - .045”
4NHM17 D7182 D6853 .035”
4NHM D6163 D6174 .03”
4NHDH D1951 D2712 .160”
4NLDL D5496 B4121 >.48”
4NLHM D6792 D6795 .075”
4NNDH D3330 D5194 .075”
4NNDL D3331 D1197 >1.00”
4614M D6636 D6625 .049”
4409CP D24582 D23284 .030” - .045”
4410CP D22916 D24350 .030” - .045”
6NHDH B4731 D6608 0.135
6NHM D6576 D5116 0.135
6NHDL B3311 D6608 >.75”
6NNDH D6604 E4529 .143”
6612CP D22930 D24406 .030” - .045”
8NNDH D7222 D6342 .080”
10NHM D6755 D6694 .226”
NOTE: ADD GASKETS UNTIL IMPELLER ROTATES FREELY, GAP SHOULD BE NO MORE THAN .030” OR THE THICKNESS OF A GASKET.

18 CORNELL PUMP COMPANY


THREADED IMPELLER INSTALLATION
These instructions apply to all stainless threaded impellers. 5. When the impeller is against the sleeve (or
thrust washer) the backvane, clearance can now
Instruction be checked and the amount of impeller shims
adjusted if necessary. NOTE: Once the impeller is
1. Before attempting to install a threaded impeller
tightened using the shaft wrench, the backvane
wash the threads with solvent or brake cleaner.
clearance can be reduced .010-.015”.
Be sure the threads in the impeller and on the
shaft are completely clean and free of all burrs or 6. After the shaft is screwed into the impeller and
other debris. the backvane clearance determined to be as
specified, the impeller can be tightened against
2. Before installing the impeller several
the sleeve with the use of a shaft wrench.
measurements need to be taken to determine
if any shims are needed to achieve the proper
backvane clearance. Using an adjustable square,
measure the distance from the end of the sleeve
or thrust washer (if a thrust washer is required)
to the surface of the backplate. Compare this Cornell Shaft Wrench
dimension with a measurement taken from
7. The shaft wrench is designed to be installed on
the impeller hub to the backvane surface to
the drive end of the bearing frame shaft. Tighten
determine how many shims are needed to
the impeller by rotating the impeller and shaft
achieve the proper backvane clearance. If there
counterclockwise and then back clockwise rapidly
is a thrust washer between the impeller and the
until the wrench hits a workbench or other solid
sleeve, the shims are to be installed behind the
surface. This should be done until impeller is
thrust washer in front of the sleeve.
tightened. Make marks on impeller and backplate
until impeller mark doesn’t move more than ¼”
BACKVANE from backplate mark after each hit.
PUMP MODEL CLEARANCE +/-.008”
MOST MODELS .030”
8. After the impeller is installed, be sure to install the
lock screw with a permanent thread locker, such as
4HM .055”
Loctite® 262 or equivalent and tighten to the torque
12NHG28, 14NHG28,18N- listed in the impeller lockscrew torque chart.
HG, 18NHG34, 20NHF, .060”
24NNG, 30NNT, 81026MX
LOCKSCREW SIZE TORQUE
3HC .085”
.38 – 16UNC 20 Ft-lb
6822MX, 2.5HM .090”
.50 – 13UNC 40 Ft-lb
4NLDL .293”
.62 – 11UNC 90 Ft-lb
Additional clearances are listed in the Critical Clearances section.
.75 – 10UNC 135 Ft-lb
3. An alternative method for determining the 1.00 – 8UNC 265 Ft-lb
shim(s) needed is to install the impeller and then 1.12 – 7UNC 360 Ft-lb
measure the backvane clearance. Before installing
1.25 – 7UNC 510 Ft-lb
the impeller apply anti-seize lubricant onto the
shaft and the impeller threads. 1.50 – 6UNC 875 Ft-lb

4. Threaded impellers should not be “spun” onto 9. If the impeller washer contains 2 set screws,
the shaft. Support the impeller from a crane or these should be installed with a removable thread
other means. Be certain that the drive end or locker, such as Loctite® 242 or equivalent.
backside of the impeller is perpendicular and
lined up to the shaft threads. Rotate the shaft by 10. Once installed, rotate pump shaft by hand to
hand to install the impeller paying close attention verify shaft and impeller spin freely.
not to cross thread. It may be beneficial to have 11. To remove the impeller lockscrew, heat the head
a second person assist during this part of the of the screw to at least 400°F (204°C) and let cool
installation. Remember; do not rotate (spin) the to release the thread locker. The two set screws
impeller on to the shaft. should be loosened first and then the lock screw
removed. The impeller can now be removed by
following the installation instructions in reverse.

CORNELL PUMP COMPANY 19


PRODUCT CHANGE BULLETIN

PRODUCT CHANGE BULLETIN


PRODUCT CHANGE BULLETIN
CORNELL PUMP COMPANY
Bulletin #18-102 1/22/2018

RUN-DRY FLUID CHANGE


Purpose Dealer Impact
Prevent freezing of any moisture in run-dry cavity. The run-dry fluid in existing pumps does not need to be
changed.
Provide a more environmentally friendly fluid.
If the customer wishes to change to propylene glycol,
Type of Change the old fluid must be thoroughly flushed out before
Standard run-dry fluid is now Propylene Glycol whereas filling with propylene glycol.
it was previously refrigerant compressor oil.
Do not mix oil or other liquids with propylene glycol.
Pumps Affected
Any pump equipped with run-dry with the exception of
Ordering Information
Part number for 1 gallon container is N10263-415
self-primer pumps.
Note: All Redi-Prime and Venturi-Prime pumps have a Additional Information
Run-Dry seal protection system. For more information regarding this product change,
contact the Cornell Factory directly at 503-653-0330
Timeline
New Redi-Prime® and venturi prime pumps are
currently shipping with propylene glycol as the Run-
Dry™ fluid. 1-gallon refill containers are available for
order.

Cornell Pump Company | Clackamas, OR 97015 USA | www.cornellpump.com| P: +1 (503) 653-0330 | F: +1 (503) 653-0338

20 CORNELL PUMP COMPANY


ACCESS GREAT CORNELL PUMP INFORMATION ON YOUTUBE!

ACCESS GREAT CORNELL PUMP INFORMATION ON YOUTUBE!


Cornell maintains a YouTube® page with dozens of how-to and informational videos. You can visit our page at
https://www.youtube.com/cornellpumpcompany

There you can see:

General pump repair Replacing mechanical seal

Building a 6819MPC pump Tips for threaded impellers

And many many more videos.

CORNELL PUMP COMPANY 21


Wireless Pump Monitoring, Telematics, & Control

WIRELESS PUMP MONITORING, TELEMATICS, & CONTROL

co-pilot.cornellpump.com

Connect via Cell

Bluetooth® Enabled

5 Sensor Inputs

THE POWER OF IIOT MONITORING AT YOUR FINGER TIPS


Cornell Co-Pilot connects to your pump to monitor Monitor via desktop, iOS or Android apps to see pump
temperature, vibration, and location via battery! performance, receive alarms for out of condition
Co-Pilot also works with continuous power to operation, and see last GPS location of pump. Makes it
track additional parameters and interface with easy to see your pump’s performance.
control systems such as SCADA. The Co-Pilot brand
stands for Pumps Industrial Internet of Things and
CORNELL CO-PILOT ALLOWS YOU TO:
represents our commitment to innovative design
„ Cloud monitor single and multiple pumps via IIOT
and customer satisfaction.
„ With battery power, monitor temperature,
vibration, and GPS location
USE THE CO-PILOT TO:
„ Plan maintenance „ Through external power, additionally monitor
pressure, flow, start/stop operations and more*
„ Check operation
„ Track data over time via web-based and
„ Reduce manual inspections
mobile apps
„ Track pump location
„ Real-time pump data for maintenance,
„ Demonstrate run conditions to customers on monitoring performance degredation, and
warranty claims critical conditions
„ Improve run time through maintenance program „ Receive alerts for preset running conditions
*Requires external sensors; contact Cornell for details.

22 CORNELL PUMP COMPANY


Notes

NOTES

CORNELL PUMP COMPANY 23


CORNELL CORNELL PUMP COMPANY
16261 SE 130TH AVE., CLACKAMAS, OREGON 97228-6334
WWW.CORNELLPUMP.COM · +1-503-653-0330
Cornell Pump is an ISO 9001: 2015 registered company. All rights reserved © 2022.

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