Pump Maintenance Handout
Pump Maintenance Handout
PUMP MAINTENANCE
HANDOUT
AGRICULTURE FOOD INDUSTRIAL MINING MUNICIPAL OIL & GAS REFRIGERATION RENTAL
CONTENTS
GREASE FRAME LUBRICATION INSTRUCTIONS_________3
F16/F18 SHIMMING_____________________________________6
F18DB SHIMMING_______________________________________7
CORNELL TOOLS________________________________________8
CRITICAL CLEARANCES__________________________________9
YOUTUBE VIDEOS_____________________________________ 21
CORNELL CO-PILOT___________________________________ 22
NOTES_________________________________________________ 23
Bearings in all frames are greased at To lubricate frame bearings, remove plastic cover
the factory before shipment from zerk fittings and be sure the fitting and end of
Lubrication requirements vary with speed, grease gun are clean. Use hand-operated grease gun
power, load, ambient temperatures, exposure only and pump a small amount of grease into each
to contamination and moisture, seasonal or bearing cavity. The surplus grease will go through the
continuous operation, and other factors. The brief bearing and into the center part of the frame. Over
recommendations which follow are general in greasing can cause shortened bearing life.
nature and must be coupled with good judgment
For regreasing periods and approximate quantity,
and consideration of the application conditions. For
refer to table below for the frame size associated with
regreasing periods, refer to table below. When adding
the pump (located on serial number plate).
grease be sure the grease and fittings are absolutely
clean.
Examples: the 4NNT-VF16 uses the frame size 16,
and a 10YB-F18DB uses the frame size 18.
Grease used for these bearings should be equivalent
to one of the following manufacturers’ products:
Total Running Time 2,000 hours 1,500 hours 1,000 hours 1,350 hours 2,000 hours
Approximate Amount of
.5 cubic inch 1.25 cubic inch 2 cubic inches 3 cubic inches 4 cubic inches
Grease per Line Fitting
Approximately (grease
3 pumps 6 pumps 12 pumps 18 pumps 23 pumps
gun hand operated)
The ball bearings are lubricated by the If checking oil temperature is not feasible,
oil in the frame housing. measure the bearing frame temperature at the
drain connection. In general, the bearing frame
Add oil through the pipe plug opening at the top
temperature will be approximately 100°F lower than
of the housing and fill to the level indicated on the
the oil temperature.
side of the housing. Be careful to keep out dirt and
moisture. The oil level must be maintained; check and Oil recommendation is based on a minimum of 70
fill when pump is not operating. The type and grade SSU at operating temperature.
of oil used is very important for maintenance-free
operation.
Lip Seals (grease)
Oil used should be a turbine oil equivalent to one of
All oil-filled frames will have lip seals in their bearing
the following manufacturers’ products:
covers. All lip seals must be lubricated through the
OIL TEMPERATURE TO OIL TEMPERATURE grease fittings placed in the bearing cover at either
150° F OVER 150° F end of the frame. Lubricate with a small amount
ISO VG32 ISO VG68 of multiple-purpose grease after every two to six
Mobil DTE 797 Mobil DTE Oil Heavy Medium
months, depending upon environment.
Lubriplate HO-0 Lubriplate HO-2
Chevron Turbine Oil GST 32 Chevron Turbine Oil GST 68
Shell Turbo T Oil 32 Shell Turbo T Oil 68
AIR FITTING
LOW PRESSURE
GAUGE
SHUT-OFF VALVE
Test Procedure
1. Connect run-dry hoses to air test apparatus
2. Verify shut off valve is closed
3. Connect air hose
4. Fill run-dry with 7PSI of air (more than 7PSI pressure can damage seal)
5. Close valve, disconnect air hose.
6. Let sit 5 minutes, rotate shaft by hand a few revolutions.
A. If pressure drops, check hose connections. Spray soapy water around shaft and run-dry lip seal, if
no leak is detected suspect mechanical seal. Carefully remove mechanical seal and inspect/clean all
surfaces. Check o-rings for nicks or tears. Replace seal, spring and impeller. Repeat test.
B. If no leaks detected, release pressure and continue with rebuild.
These instructions apply to: F16, F16K, F16X, F16XK, EM16, VC16, VF16,
F18, F18K, EM18, VC18, and VF18 frames.
Figure 1 - Frame Shim Gap Measuring
Instructions
Review Figure 1 - Frame Shim Gap
Measuring.
1. Push shaft all the way toward
pump end bracket. Place dial
indicator on the frame with probe
on outer race of bearing (Position
A). Zero the indicator.
2. Move indicator to bearing cover
or drive end bracket and measure
dimension B. (If oil lubed frame,
make sure gasket is in place on
bearing cover.) This is the shim
gap. If shim gap is less than .007”
(.005 for F16X (K)), recheck the
measurement. If it is still less
than .007” (.005 for F16X (K), stop
because something is wrong.
3. For the shim gap measured, select
the shims required from the table.
SHIM SIZES
All measurements in inches
4. Install shims and bearing cover or drive end
SHIM SIZE bracket and tighten fasteners.
REQUIRED
SHIM SIZE FOR F16X 5. Verify that total shaft endplay is between .007”
SHIM GAP REQUIRED SHIM GAP (K) ONLY and .012” (.005” and 0.10” for F16X(K)) by pushing
.007 to less
None
.005 to less
None
the shaft in each direction and measuring the
than .012 than .010
travel with a dial indicator. (Mount dial indicator
.012 to less .010 to less base on pump end bracket, not on assembly
0.005 0.005
than .017 than .015
table.) Adjust shim pack, as necessary, to
.017 to less .015 to less
than .022
0.01
than .020
0.01 maintain .007” to .012” (.005” and 0.10” for F16X
(K)) shaft endplay.
.022 to less .020 to less
0.015 0.015
than .027 than .025
.027 to less .025 to less
0.02 0.02
than .032 than .030
.032 to less .030 to less
0.025 0.025
than .037 than .035
Torque to value shown below for appropriate size and 1.00 - 8UNC 260 ft-lb
material of lockscrew. For Lockscrews of 302, 303, 304 Stainless Steel (Material Code:
SD) and 316 Stainless Steel (Material Code: SE)
CORNELL TOOLS
Cornell Pump Company has a number of tools that are designed specifically to be used with Cornell pumps.
These tools are referenced throughout our pump assembly demonstration and can be purchased through your
sales rep.
A16434
5YBH - - - -
A8355 .021” - .025” A13905 .037” - .042”
0.067
A2959 SUC/HUB A16434 SUC/HUB
5YBQ - - - -
A13905
6YB .030” - .034”
A12971 A21834A/B SUCTION
.020” - .024” .039” - .044” 0.070
6YBQ A16444 A21851A/B .035” - .039” - -
A12169 SUCTION SUCTION
HUB
A8356 .019” - .023” .038” - .042”
10YB HUB A13903 HUB .037” - .041” - -
A22063A/B 0.085
10YBQ A16444 SUCTION - -
1DA4 A602 .014” - .018”
1.25DA1
A22991 .019” - .023” A22992 .039” - .043”
DAF
2.5DA1
2.5DA2 A657B .014” - .018” A15119 .035” - .040”
4DA2 A648 .025” - .029” A13864 .045” - .050”
.018” - .023”
SUCTION
1.5CB - - - - - - - 0.037
.016” - .023”
HUB
.015” - .020”
SUCTION
1.5CBH - - - - - - - 0.032
.012” - .017”
HUB
.019” - .023”
REFRIDGERATION
1.5CLB - - - - - - - 0.037
SUC/HUB
.015” - .022”
SUCTION
2CB - - - - - - - 0.035
.015” - .020”
HUB
2CBSR - .019” - .026” - - - - - - 0.042
SUCTION
2CBS - .019” - .024” - - - - - - 0.042
HUB
.020” - .025”
SUCTION
2.5CBH - - - - - - - 0.040
.018” - .023”
HUB
.021” - .027”
3CB - - - - - - - 0.043
SUC/HUB
.020” - .025”
4CB - - - - - - - 0.043
SUC/HUB
.010” -.020”
2315MP - - - - - - - ADJUST
AXIAL
SOLIDS
3NLP - - - -
A1562 .020” - .024” A12484 .040” - .044” 0.070
3NLT A14322A/B .25” - .32”
3NNTL A20265 .024” - .028” A20490 .044” - .049” A20484A/B .28” - .32” A21546A/B .036” - .040” 0.078
3308T - - - .040” - .044” - - - - 0.070
VOL-D5117
A22297
CASE
6NHTA A1540 .025” - .032” A16677 .051” - .055” A20426A/B .031” - .035” .041” - .045” 0.088
A20426B
IMP
6NHTB A5190 .031” - .035” A14482 .061” - .066” A16439A/B .040” - .044” A22121A/B .051” - .055” 0.106
A22440
A22439
CASE
6NHTB19 A12169 .042” - .046” A12971 .064” - .068” CASE .042” - .046” .064” - .068” 0.109
A22441
A22441 IMP
IMP
A22440
A22439
CASE
6NHTC19 - - - - CASE .042” - .046” .064” - .068” 0.109
A22441
A22441 IMP
IMP
6NHTH A20312 .040” - .044” A20312 .040” - .044” 21187A/B .041” - .045” A21187A/C .051” - .055” 0.088
6NHTR
6NNTL A22297
CASE
6NNT A1540 .028” - .032” A16677 .051” - .055” A20426A/B .031” - .035” .041” - .045” 0.088
A21746B
6611T IMP
6612T
61017MP - - - - - - -
.025” - .035”
6819MP - - - - - - - ADJUST
AXIAL
6819MPC - - - - - - -
8NHGA A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NHPP A2616 .031” - .035” A22234 .051” - .056” - - - - 0.090
8NHT A2616 .031” - .035” A22234 .051” - .056” A17385A/B .040” - .044” A17385B/C .052” - .056” 0.090
8NHTA A5190 .031” - .035” A14482 .061” - .066” A16439A/B .040” - .044” A22121A/B .051” - .055” 0.106
8NHTH A6040 .030” - .035” A20359 .055” - .060” A14210A/B .036” - .040” A14210B/C .046” - .050” 0.096
4. Threaded impellers should not be “spun” onto 9. If the impeller washer contains 2 set screws,
the shaft. Support the impeller from a crane or these should be installed with a removable thread
other means. Be certain that the drive end or locker, such as Loctite® 242 or equivalent.
backside of the impeller is perpendicular and
lined up to the shaft threads. Rotate the shaft by 10. Once installed, rotate pump shaft by hand to
hand to install the impeller paying close attention verify shaft and impeller spin freely.
not to cross thread. It may be beneficial to have 11. To remove the impeller lockscrew, heat the head
a second person assist during this part of the of the screw to at least 400°F (204°C) and let cool
installation. Remember; do not rotate (spin) the to release the thread locker. The two set screws
impeller on to the shaft. should be loosened first and then the lock screw
removed. The impeller can now be removed by
following the installation instructions in reverse.
Cornell Pump Company | Clackamas, OR 97015 USA | www.cornellpump.com| P: +1 (503) 653-0330 | F: +1 (503) 653-0338
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5 Sensor Inputs
NOTES