Osram Project Report
Osram Project Report
As early as 1925, for example, OSRAM made night time driving much safer with the development of the first twin filament headlight lamp worth high and low beams. These BILUX lamps became famous throughout the world. From filaments to fluorescents - In 1936, OSRAM launched the first fluorescent lamp. Its economical light revolutionized artificial lighting in offices, shops, factories and public buildings. Halogen light, a brilliant idea - By including halogens in the filler gas, lighting specialists as OSRAM set the incandescent lamp on a completely new course in 1960. OSRAM has made constant improvements to the range. We have been able; for example to reduce the tube diameter of fluorescent lamps from 38 mm to 26 mm and less, which saves glass and fluorescent material and at the same time increases luminous efficacy.
Company Profile
Osram profile
Osram is one of the two leading light manufacturers in the world. In the 2010 financial year, it achieved a turnover of 4.7 billion. OSRAM is a high-tech company in the lighting sector and 70 percent of its turnover comes from energy-efficient products. The company, which is very much internationally oriented, has around 40,000 employees worldwide, supplying customers in 150 countries worldwide from its 42 production sites in 16 countries (30 September).
OSRAM AG
Represented by Wolfgang Dehen, Dr. Klaus Patzak and Martin Goetzeler Hellabrunner Strasse 1 81543 Munich Germany
The General Lighting division is our strongest sales performer. Innovative products secure our strong position in all sales channels We are the world market leader in both conventional and semi-conductorbased light sources for vehicles We occupy a leading world market position in electronic control systems Business with opto semiconductors is growing rapidly and has taken on major strategic importance The special display-optic lamp sector is also characterised by a high rate of innovation The Precision Materials & Components division benefits from the know-how gained in using special materials and techniques
Employees
On the cut-off date, September 30, 2008, OSRAM had a work force of 43.556 employees in its consolidated companies worldwide.
Five-Year Overview
Sales figures declined by 1 percent to EUR 4.6 billion in fiscal year 2008. When the 7
figures are adjusted to currency effects, we ultimately achieved sales growth of 4 percent.
INTRODUCTION TO COMPANY
LED
In contrast to incandescent lamps, light-emitting diodes produce light in a certain color. This color varies depending on the materials system used and ranges from yellow, orange, and red to green and blue.
XENARC
A growing number of new car buyers and used car owners are equipping their vehicles with OSRAM Xenon headlights. According to automotive industry experts, nearly 45% of all newly registered cars in Europe have these new safety lights.
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PLANON
PLANON is a new high-performance discharge lamp from OSRAM that looks like a tile. The special shape and constant high light performance of PLANON creates new construction possibilities and applications.
ENDURA
OSRAM developed the ENDURA system especially for application areas where changing lamps is extremely costly and difficult, such as tunnel lighting or lighting for industrial production areas.
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OSRAM India is in a position to supply all products listed in the E-Catalogue with major focus on: Incandescent GLS Lamps both in screw type E 27 and B22d caps Low Voltage and Mains Voltage Halogen Lamps A wide variety of Fluorescent Lamps including the latest generation of TriPhosphor Lumilux plus Lamps. The widest range of Compact Fluorescent Lamps, in particular, the retrofit Dulux EL which meets the Indian conditions of wide fluctuations in voltage, high ambient temperature and high humidity. HID Lamps including high pressure Mercury Vapor Lamps (HQL), Blended lamps (HWL), High Pressure Sodium Vapor Lamps (NAV), Metal Halide Lamps (HQI) and other high discharge lamps for special applications.
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Incandescent lamps Compact fluorescent lamps / Energy saving lamps Fluorescent lamps Special lamps LED systems, Light
Tungsten halogen lamps LED lamps High intensity discharge (HID) lamps Display and signal lamps and lamps for traffic light installations OLED light design Display/Optic Light management systems OSRAM Opto Semiconductors: LED and optical semiconductors
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OUR VISION
The expectations and targets of company are reflected in its policy and Continuous efforts for expanding its share in the market. The OSRAM India Vision 2010 Proves to be the statement of its goals and would shape its future in India. The highlights of OSRAM India.
Vision is: OSRAM No.2 in lamps business in India. OSRAM India sales over INR 3 billion. OSRAM India leader in CFL, FO And ECG. OSRAM the most respected brand name in the country. OSRAM products available in all parts of India. Cost leadership in halogen, T8 Luminous, CFL, NAV Super and HQI.
OUR MISSION
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OUR VALUES
To achieve our vision, we build on:
Speed
We value the opportunities of change We drive performance by speed in processes and projects
Quality
We provide best quality and service to our customers from the beginning We strive for continuous improvement and show zero tolerance to defects
Focus
We set priorities and are consistent in achieving our targets Our focus is driven by our customers` expectations
Trust
We encourage and honor initiative, creativity and commitment We build on the capabilities of each other and value working in teams
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CORPORATE CITIZENSHIP
UN GLOBAL COMPACT
OSRAM is committed to behaving responsibly towards people and the environment. To support this commitment we have signed up to the Global Compact initiated by UN General Secretary Kofi Annan. See our communication on Progress
SOCIAL COMMITMENT
As a global company Osram does business in many cultures and societies and are involved in local activities. For example, around 90 percent of the employees at our factory in New York, USA support the company's charity projects with voluntary work or donations. Employees build houses for the "Habitat for Humanity" scheme; donate clothing and food for needy children and books for the local reading and writing education center.
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DEVELOPMENT PROJECTS
OSRAM works together with NGOs (Non-Governmental Organizations) for projects in developing countries. These projects include lighting for regions without a permanent power supply, and technology for mobile water purification. The African Medical and Research Foundation (AMREF) is currently testing OSRAM water purification lamps for use in Kenya.
EDUCATION
OSRAM China provides support to poor families so that their children can go to school. OSRAM employees provide the children with financial help for day-to-day living.
ART
With our Art Projects at our Munich gallery we promote young artists who take new approaches. The gallery was established 40 years ago. The latest additions are LED lighting masts. On the SEVEN SCREENS in front of OSRAM headquarters in Munich we are displaying digital art in public. Once or twice a year, artists will be invited by OSRAM to develop works of art on a local theme.
ENVIRONMENTAL PROJECTS
The giant tortoises on the Galapagos Islands are threatened with extinction. Scientists at the Darwin Research Station have given the tortoises a lifeline with the help of OSRAM by incubating their eggs under OSRAM lamps.
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V.P. Manufacturing
V.P. HR
Secretary
HR Factory Affairs/Legal
Works Controlling
LampProductio n T-12
QC Lamp
Glass Plant
Safety
Engineering
Security
G.O.E
Purchas e
Training Centre
Medical HR
T-8
Packaging
Mechanical/ Projects
Electronics Maintenance
CFL
Mech. Maintenance T-12, T-8 &CFL Glass Plant Spare Parts Incoming Inspection Workshop/Design
Utilities Mech/Safety
Utility
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Management of Osram
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LABOR FORCE
The total number of people employed or seeking employment in a country or region is called Labor force or Work force.
EFFICIENCY
A level of performance that describes a process that uses the lowest amount of inputs to create the greatest amount of outputs. Efficiency relates to the use of all inputs in producing any given output, including personal time and energy.
[Labor efficiency variance = (Actual hours worked Standard rate) (Standard hours allowed Standard rate)] EXAMPLE:Assume that 1,880 hours are worked at a rate of $6.50 per hour to produce 530 equivalent units of product. The standard labor rate per hour is $6.00 and standard time allowed to produce a unit of product is 3 hours. Required: Calculate direct labor efficiency variance.
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Solution:
Time Actual hours worked at actual rate Actual hours worked at standard rate 1,880 1,590 290 Rate = Amount $6.00 $11,280 standard $6.00 9,540 standard $1,740 unfav.
The standard hours allowed is the result of multiplying 530 units of product by three standard hours per unit. The unfavorable labor efficiency variance of $1,740 is due to the use of 290 hours in excess of standard hours allowed. Rates paid to the workers are usually predictable. Nevertheless, rate variances can arise through the way labor is used. Skill workers with high hourly rates of pay may be given duties that require little skill and call for low hourly rates of pay. This will result in an unfavorable labor rate variance, since the actual hourly rate of pay will exceed the standard rate specified for the particular task. In contrast, a favorable rate variance would result when workers who are paid at a rate lower than specified in the standard are assigned to the task. However, the low pay rate workers may not be as efficient. Finally, overtime work at premium rates can be reason of an unfavorable labor price variance if the overtime premium is charged to the labor account.
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CAUSES
OF UNFAVOURABLE
LABOR EFFICIENCY/USAGE
VARIANCE: Poorly Trained Workers Poor Quality Materials Faulty Equipment Poor Supervision Insufficient Demand For Companys Product
This paper probes the role of labour efficiency in promoting energy efficiency and economic performance with reference to small scale brick enterprises' cluster in Malur, Karnataka State, India. In the bricks industry, the technology in use being similar, labour efficiency has a negative influence on energy cost. Therefore, those enterprises that exhibited higher labour productivities had lower average energy intensity and higher returns to scale as compared to those that had lower labour productivities. Considering this, improvement of labour efficiency can be an alternative approach for energy efficiency improvement in energy intensive small scale industries in developing countries like India, which face the obstacle of financial constraints in up-grading technology as a means of energy efficiency improvement.
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Workforce productivity is the amount of goods and services that a worker produces in a given amount of time. It is one of several types of productivity that economists measure. Workforce productivity can be measured for a firm, a process, an industry, or a country. It was originally (and often still is) called labor productivity because it was originally studied only with respect to the work of laborers as opposed to managers or professionals.
The OECD defines it as "the ratio of a volume measure of output to a volume measure of input".[1] Volume measures of output are normally gross domestic product (GDP) or gross value added (GVA), expressed at constant prices i.e. adjusted for inflation.
The three most commonly used measures of input are: hours worked; workforce jobs; and Number of people in employment.
Measured labour productivity will vary as a function of both other input factors and the efficiency with which the factors of production are used (total factor productivity). So two firms or countries may have equal total factor productivity (productive technologies) but because one has more capital to use, labor productivity will be higher. Output per worker corresponds to the "average product of labour" and can be contrasted with the marginal product of labor, which refers to the increase in output those results from a corresponding (marginal) increase in labor input.
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SOURCE-2: www.deccanherald.com
2 Aug 2011
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SOURCE-3: www.ghananewsagency.org 9 Aug 2011 Official says we will bring efficiency into small-scale mining
Ghana News Agency - 9 Aug 2011 Has said he would bring more efficiency into small-scale mining and reduce child labour, prostitution, drug abuse and growing truancy among school. The policy of the government, he said, was to develop the industry to become as efficient as their large-scale counterparts, adding that it was for this reason that the Natural Resources and Environmental Governance (NREG) Programmed was being implemented.
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Assembly Process(Spiral)
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There are 2 types of direct labour in Osram India Pvt. Ltd.:PermanentLabour through recruitment which is recruited process( HR deptt.),
basically from ITI or internal training center Casual Labour which is recruited on daily basis from three contracting agencies:Bhagwati Pvt. Ltd. Surya Packing Pvt. Ltd. Shivam Pvt. Ltd.
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Man-day A unit of one days work by one person. Actual Production Per Hour The actual number of unit produced by one person in one hour. Actual production per hour = Total output of a day Total number of man hours in a day
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In order to understand the causation of labour efficiency it is essential to know first what the term behavior actually means. Different behavioral scientists have defined Behavior differently. Some observations are as follows; Behavior simply means as a response to certain stimuli which is observable directly and indirectly Behavior is observed directly by studying the responses of people to their work environment indirect observation refers to those people describe decision making processes and attitude verbally. This is seen that human behavior is caused by certain reasons behavior is the result of interaction between individual characteristics and the characteristics of the environment in which behavior occurs. Personal characteristics remain inside the person whereas environmental once outside the person. These personal and environmental characteristics secure as foundation of individual behavior in the efficiency of there work.
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AGE:- the age may influence the efficiency of labour in a physiological as well
as psychological ways
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LEARNED
CHARACTERISTICS:
These
characteristics
involve
individuals attitudes, values and perceptions about the environment in which he/she function. They are a result of parental values and expectation.
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FACTORS AFFECTING LABOUR EFFICIENCY ENVIROMENTAL FACTORS:ECONOMIC FACTORS- the economic environment is an important
determinant of individual behavior. All work is performed with in economic framework .the concept of economic environment is a synthesis of several factors like employment level, wage rate, economic outlook and technological change rate.People work for money but not only for money. However wages satisfied various needs of individuals.
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documentation that limit and shape the behavior. This formal documentation sets standards of acceptable and unacceptable behavior. Almost all organizations differentiate roles horizontally, creating unique jobs and departments. The structure of these jobs allows others to predict behavior in those
roles. Organizations also differentiate roles vertically by creating levels of management So, they create boss employee relationship that constrains employee behavior. When you join an organization, you are expected to adapt its norms of acceptable behavior. The norms are unwritten rules but, they are powerful and controlling. An organization may not have a formal dress code but employees are expected to dress appropriately-which mean adapting to the implied dress norms.
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The different types of assumptions a manager makes about people with greatly determine the actions he takes in motivating and controlling people. In simple rational economic model people can be induced to produce more by providing economic incentives. This works very simply, that is people are engage by the organization for the productive purpose. It will continue to give them incentives till it receiving matching contribution from them. The economic incentives can work till man is not reasonably satisfied by a need of money. Though money is such a factor that its need can never be satisfied because it may purchase many things through which people may satisfy their other needs within organizational context. The role of money is to maintain the people n the organization and beyond that is not able to provide incentives to people. 43
2) SOCIAL MAN:-It is based on the doctrine that man being part of the society, is influenced by a social forces and seeks satisfaction from social relationships. Man is motivated by its social needs. Man is more responsive to group pressure. He will obey managements order as long as these are in conformity with his social needs. Management should organize work in such a way that it provides not belongingness. Social man concept is the invention of researchers which behavioral scientist has carried out from time to time begom hawthorn experiments.
3) ORGANIZATION MAN: - William white who gave this concept believes that value of loyalty to the organization and co-corporation with fellow workers is important for man. The social ethics are guides of organization. The group is a source of creativity. Belongingness is the ultimate need of individual. Generally organization means emphasis that there is no conflict between organization and interpersonal. Even if there is any, it can be overcome by sacrificing the individual interest in favor of organizational interest. Its implications is that management will design its various actions high will satisfy the people. People will not see their interest differently as the organization is to take care of their interest.
Achievement of people to release greater potential for commitment to Organizational goals This model is based on the assumptions that are man is self motivated and controlled. 44
CHAPTER-5 METHODOLOGY
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RESEARCH METHODOLOGY RESEARCH RESEARCH IS SEARCH FOR KNOWLEDGE OR RESEARCH IS SYSTEMATIC EFFORTS TO GAIN KNOWLEDGE.
RESEARCH DESIGN
A RESEARCH DESIGN IS THE FRAMEWORK OR PLAN FOR A STUDY
WHICH IS USED AS A GUIDE IN COLLECTING AND ANALYZING THE DATA COLLECTED. It is the blue print that is followed in completing the study. The basic objective of research cannot be attained without a proper research design. It specifies the methods and procedures for acquiring the information needed to conduct the research effectively. It is the overall operational pattern of the project that stipulates what information needs to be collected, from which sources and by what methods.
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The study of Recruitment & Selection In Danblock Braking India Pvt. Ltd is exploratory in nature. Exploratory research is conducted into an issue or problem where there are few or no earlier studies to refer to. The focus is on gaining insights and familiarity for later investigation. Exploratory studies are typically structured with clearly stated hypothesis. They are more flexible while descriptive studies are those studies, which are concerned with describing the characteristics of particular individual or a group and they follow a more rigid format. These studies are concerned with specific prediction, with narration of facts and characteristics concerns individuals, group or situation. Exploratory research often relies on secondary research such as reviewing available literature and/or data. Or qualitative approaches such as informal discussions with consumers, employees management or competitors, and more formal approaches through in-depth interviews, focus groups, projective methods, case studies or pilot studies. The internet allows for research methods that are more interactive in nature.
RESEARCH DESIGN
Research design facilitates the smoothness of various operations there by making research as efficient as possible, yielding maximal information with minimal expenditure of efforts, time and money
PRIMARY SOURCES
These include the survey or questionnaire method, telephonic interview as well as the personal interview methods of data collection.
SECONDARY SOURCES
These include books, the internet, company brochures, product brochures, the company website, competitors websites etc, newspaper articles etc. In this project I have used internet, company brochures, product brochures, and the company website as a secondary source 47
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LIMITATIONS
I had put my best effort in gathering the data and i have tried my level best that the data provided and the survey done are authentic as they could be, but there are some limitations, which are mentioned below : The study period is limited, the researcher has to collect the necessary and important information within the limited period of time and it is not possible to collect it, due to lack to time. Some consumers give half-hearted response or false information, which may lead to wrong conclusion. It is not possible to carry out the detailed survey due to limited finance. The crew members were hesitates to speak freely as they feared the informations to leak in the head office.
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OUTPU MAN- ACTUAL HOUR OUTPUT/HOU T S RS PRODUC 30021 6804 44.12 TION 6 LINE-1 ASSEMB 41098 9656 42.56 LY 0 LINE-1 SPIRAL 17097 5496 31.11 8 LINE
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INTERPRETATIONS SWOT ANALYSIS STRENGTHS:a) The globally cost competitive b) Adheres to strict quality controls. Has access to latest technology. c) Provides support to critical infrastructure and metal industries.
WEAKNESSES:a) Industry has a lower level of research and development capability. b) Industry is exposed to cyclical downturns in the automotive lamps. Most component companies are dependent on global majors for technology
OPPURTUNITIES:a) May serve as sourcing hub for lamps globally. b) Majors significant export opportunities may be realized through diversification of export basket. c) Implementation of value added tax vat) in fy2004 will negate the cascading impact of price.
THREATS:a) The presence of large counterfeit components market poses a significant threat.
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b) Pressure on prices from gems continues. Imports pose price based competition in the replacement market. Further marginalization of smaller players likely outlook
PESTE ANALYSIS
POLITICAL ENVIRONMENT
The stability of government can affect the employment opportunities; both in quantity and quality .politically unstable environment have difficulty and attracting experience problems in maintaining steady level of employment. The political ideology of a country affects interpersonal behavior primary through relative freedoms available to its citizens. Management structures and philosophies in controlled societies have a significant impact on decisions, strategies, strategies and methods of implementation available to managers .The relative freedoms can affect career choice, job design motivation methods and finally efficiency of the labour.
ECONOMIC ENVIRONMENT
The Economic environment is an important determinant for the efficiency of the labour. All work is perform with in economic framework .the concept of economic environment is a synthesis of several factors, like employment level, wage rates, economic outlook and technological change. People work for money but not only for money. However have wages satisfied various needs of an individual? It is well known that wage attract people to certain organizations and determine their satisfaction on jobs. Inequality in wages will have adverse effect on employees
SOCIAL ENVIRONMENT
People grow up in a particular society that shape their basic beliefs, values and behaviors. Culture varies from country to country and these variation produce different behaviors across the country .culture vary between two regions with in a 57
country too and these variations produce different behaviors across the country. Work ethics, achievement needs, effort reward expectations and values are important factors having behavioral implications as suggested by Stephenss p.robbins.it always desirable for organization effectiveness that direct there must be direct relationship between effort and reward.
TECHNOLOGICAL ENVIRONMENT
It is seen that technological change is included as an economic factor because of potential effects on individual job opportunities Technological change has its strongest effect at lower level jobs although increased automation, computerization and more sophisticated production technologies can affect individuals at all levels.
LEGAL ENVIRONMENT
Rules and laws are formalized and written standards of behavior. Both rules and laws are strictly enforced by the legal system .laws relate to all members of society. Observing laws voluntary allows for predictability of individual behavior which will give a great impact on the efficiency of the labor.
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Actual Production per Man-Hour of Production Line-1 is 44.12.Actual Production per ManHour of Assembly Line-1 is 42.56..Actual Production per Man-Hour of Production of Spiral is 31.11, In the organization most of employees are satisfied with all the facilities provided by company. But there are some employees also who are not satisfied with the company. Management should try to convert unsatisfied employees in to satisfied employees. Because if employee is not satisfied than the he is not able to give his 100% to his work and the productivity of employee decrease. Management should try to satisfy his employees because employees are the assets of the company not a liability.
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RECOMMENDATIONS
On the basis of my findings and conclusion my suggestions to the company are:
Equal opportunities are given to all to express their feelings in the meetings. To realize the employees who are working at godowns that they also have Freedom to take initiative in regard to change in procedure.
Give more importance to the hr department as it plays a key role in an Organization. Mostly recruitments are internally, but there should be external recruitments so that company get more benefitted.
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BIBLIOGRAPHY
S.No. 1 2 Title Financial Management Mgt. Accounting & Financial Mgt. Management Accounting (Principles & Practices) Research Methodology Author Khan & Jain R. K. Mittal Publication Tata McGraw Hill V.K. Publication
Kalyani Publication
4 5 6 7 8 9
Wishwa Prakashan
Personal Discussion with the executives & other staff memberof F&A Dept. of the Company. Magazines & other Records of Company www.osram.com www.google.com www.osramindia.com
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