tm1529 - 544G, 544G LL, 544G TC, 624G, 644G 4WD Loader Operation and

Test - Wiring And Schematic Diagrams Legend

NOTE:
A1—Transmission Controller (SE5,W5)
A1 indicates component identification number.
Transmission Controller indicates component name.
SE5 indicates section number of system functional schematic where
component is located.
W5 indicates harness wiring diagram and harness component location
drawings where component is located.
K1—Accessory Relay (SE2,W5)
K1 indicates component identification number.
Accessory Relay indicates component name.
SE2 indicates section number of system functional schematic where
component is located.
W5 indicates harness wiring diagram and harness component location
drawings where component is located.
W1—Antenna (Cab machines only) (SE23,W7)
W1 indicates component identification number.
Antenna indicates component name.
SE23 indicates section number of system functional schematic where
component is located.
W7 indicates harness wiring diagram and harness component location
drawings where component is located.

A1—Transmission Controller (SE5,W5)

A2—Secondary Steering Controller (SE8,W5)
A3—Pilot Controller (SE13,W5)
A4—Radio (Cab machines only) (SE23,W7)
B1—Park Brake Pressure Switch (Closed when park brake is on) (SE4,W9)
B2—Magnetic Pickup (SE5,W4)
B3—Secondary Steering Pressure Switch (SE8,W5)
B5—Hydraulic Oil Filter Restriction Switch (Closed when restricted) (SE10,W9)
B6—Air Filter Restriction Switch (Closed when restricted) (SE10,W10)
B7—Service Brake Pressure Switch (Closed when pressure low) (SE10,W5)
B8—Engine Oil Pressure Switch (Closed when pressure low) (SE10,W10)
B9—Transmission Oil Pressure Switch (Closed when pressure low) (SE10,W4)
B10—Engine Coolant Level Switch (In radiator) (Closed when level low) (SE10,W9)
B11—Transmission Oil Temperature Sender (SE12,W4)
B12—Engine Coolant Temperature Sender (SE12,W10)
B13—Fuel Level Sender (SE12,W9)
B14—Brake Light Pressure Switch (SE15,W5)
B15—Freeze Control Temperature Cycling Switch (Opens when freezing) (SE17,W8)
B16—A/C Low Pressure Switch (Opens when pressure below minimum) (SE17,W8)
B17—A/C High Pressure Switch (Opens when pressure above maximum) (SE17,W12)
B18—Speaker (Cab machines only) (SE23,W7)
B19—Hi Note Horn (SE23,W3)
B20—Low Note Horn (SE23,W3)
F1—Alternator Excitation Fuse (10 Amp) (SE2,W5)
F2—Start Aid Fuse (10 Amp) (SE3,W5)
F3—Fuel Shutoff Fuse (5 Amp) (SE3,W5)
F4—Transmission Controller Fuse (5 Amp) (SE4,W5)
F5—Park Brake and Backup Alarm Fuse (5 Amp) (SE4,W5)
F6—Neutral Start Fuse (5 Amp) (SE6,W5)
F7—Secondary Steering Fuse (5 Amp) (SE8,W5)
F8—Differential Lock Fuse (5 Amp) (SE9,W5)
F9—Boom Down Fuse (5 Amp) (SE9,W5)
F10—Unswitched Monitor Fuse (5 Amp) (SE10,W5)
F11—Switched Monitor Fuse (5 Amp) (SE10,W5)
F12—Return-to-Dig and Breakout Fuse (5 Amp) (SE13,W5)
F13—Front Wiper Circuit Breaker (10 Amp) (SE14,W5)
F14—Rear Wiper Circuit Breaker (10 Amp) (SE14,W5)
F15—Brake Light Fuse (15 Amp) (SE15,W5)
F16—Heater/Pressurizer Fan Fuse (30 Amp) (SE16,W5)
F18—A/C Condenser Motor Circuit Breaker (20 Amp) (SE17,W5)
F19—Defroster Fan Fuse (20 Amp) (SE18,W5)
F20—Flasher Fuse (15 Amp) (SE19,W5)
F21—Cab Work Light Circuit Breaker (25 Amp) (SE21,W5)
F22—Drive and Cab Work Light Switch Fuse (5 Amp) (SE21,W5)
F23—Drive Light Circuit Breaker (20 Amp) (SE22,W5)
F24—Unswitched Radio, Dome Light and Door Release Circuit Breaker (10 Amp)
(SE22,W5)
F25—Switched Radio Fuse (5 Amp) (SE23,W5)
F26—Horn Fuse (15 Amp) (SE23,W5)
F27—Rotary Beacon Fuse (10 Amp) (SE24,W5)
F28—Spare (SE24,W5)
F29—Pin Disconnect Fuse (5 Amp) (SE24,W5)
F30—Ride Control Fuse (5 Amp) (SE24,W5)
F31—Fuse Block (W5)
G1—Battery (SE1,W10)
G2—Emergency Starting Terminal (SE1,W10)
G3—Alternator (95 Amp-12 Volt) (SE2,W10)
G4—Alternator (135 Amp-12 Volt) (SE2,W10)
H1—Backup Alarm (SE4,W9)
H2—Display Monitor (SE11,W5)
H3—Monitor Alarm (SE12,W5)
H4—Right Brake Light (SE15,W11)
H5—Left Brake Light (SE15,W11)
H6—Left Front Turn Signal Light (SE20,W3)
H7—Left Rear Turn Signal Light (SE20,W11)
H8—Right Front Turn Signal Light (SE20,W3)
H9—Right Rear Turn Signal Light (SE20,W11)
H10—Left Front Work Light (SE21,W6,W7)
H11—Right Front Work Light (SE21,W6,W7)
H12—Left Rear Work Light (SE21,W6,W7)
H13—Right Rear Work Light (SE21,W6,W7)
H14—Left Front Drive Light (SE22,W3)
H15—Right Front Drive Light (SE22,W3)
H16—Left Tail Light (SE22,W11)
H17—Right Tail Light (SE22,W11)
H18—License Plate Light (Optional) (SE22,W11)
H19—Dome Light (Cab machines only) (SE22,W7)
H20—Map Light (Cab machines only) (SE22,W7)
H21—Rotary Beacon Light (If equipped) (SE24,W6,W7)
K1—Accessory Relay (SE2,W5)
K2—Accessory Relay (SE2,W5)
K3—Backup Alarm Relay (SE4,W5)
K4—Neutral Start Circuit Relay (SE6,W5)
K5—Neutral Start Circuit Relay (SE6,W5)
K6—Start Relay (SE6,W5)
K7—Park Brake Reset Relay (SE7,W5)
K8—Brake Light Relay (SE15,W5)
K9—Defroster Pressurization Relay (SE16,W5)
K10—A/C Condenser Motor Relay (SE17,W5)
K11—Flasher (SE19,W5)
K12—Cab Work Light Relay (SE21,W5)
K13—Drive Light Relay (SE22,W5)
K14—Ride Control Reset Relay (SE24,W15)
M1—Starter Motor (SE1,W10)
M2—Secondary Steering Pump Motor (SE8,W13)
M3—Front Wiper Motor (SE14,W5)
M4—Front Washer Pump Motor (SE14,W10)
M5—Rear Wiper Motor (SE14,W8)
M6—Rear Washer Pump Motor (SE14,W10)
M7—Pressurizer Fan Motor (SE16,W8)
M8—Condenser Motor (SE17,W5)
M9—Condenser Motor (SE17,W5)
M10—Defroster Fan Motor (SE18,W5)
R1—Heater/Pressurizer Resistor (SE16,W8)
R2—Defroster Resistor (SE18,W8)
S1—Key Switch (SE1,W5)
S2—Manual Battery Disconnect (Optional) (SE1,W9,W10)
S3—Start Aid Push Button Switch (SE3,W5)
S4—Quickshift Switch (SE4,W5)
S5—Clutch Cutoff Pedal Switch (SE4,W5)
S6—Clutch Cutoff Enable Switch (SE4,W5)
S7—Shifter Switch (SE5,W5)
S8—Park Brake Switch (SE7,W5)
S9—Differential Lock Pedal Switch (SE9,W5)
S10—Boom Down Switch (SE9,W5)
S11—Boom Height Kickout Switch (SE13,W3)
S12—Return-to-Dig Switch (SE13,W3)
S13—Front Wiper/Washer Switch (SE14,W5)
S14—Rear Wiper/Washer Switch (SE14,W5)
S15—A/C Shutoff Switch (SE17,W8)
S16—Heater/Pressurizer Fan Switch (SE16,W8)
S17—Defroster Fan Switch (SE18,W8)
S18—Turn Signal Switch (SE19,W2)
S19—4-Way Flasher Switch (SE19,W5)
S20—Cab Work Light Switch (SE21,W5)
S21—Drive Light Switch (SE22,W5)
S22—Dome Light Switch (Cab machines only) (SE22,W7)
S23—Map Light Switch (Cab machines only) (SE22,W7)
S24—Door Release Switch (SE23,W8)
S25—Horn (Push button switch) (SE23,W2)
S26—Rotary Beacon Switch (SE24,W5)
S27—Pin Disconnect Switch (SE24,W16)
S28—Ride Control Switch (SE24,W15)
V1—Alternator Excitation Diode (5 Amp) (SE2,W10)
V2—Load Dump Suppression Zener Diode (Limits peak voltage of system) (SE2,W5)
V3—Reverse Voltage Protection Diode (5 Amp) (SE2,W5)
V4—Start Aid Diode (1 Amp) (SE3,W10)
V5—Engine Fuel Shutoff Hold-In Diode (1 Amp) (SE3,W10)
V6—Park Brake Clutch Cutoff Diode (5 Amp) (SE4,W5)
V7—Clutch Cutoff Diode (5 Amp) (SE4,W5)
V8—Start Relay Coil Suppression Diode (1 Amp) (SE6,W5)
V9—Engine Starter Coil Suppression Diode (5 Amp) (SE6,W5)
V10—Park Brake Diode (5 Amp) (SE7,W5)
V11—Park Brake Release Diode (1 Amp) (SE7,W9)
V12—Differential Lock Diode (1 Amp) (SE9,W9)
V13—Boom Down Diode (1 Amp) (SE9,W9)
V14—A/C Clutch Diode (1 Amp) (SE17,W10)
V15—4-Way Flasher Diode (5 Amp) (SE20,W5)
V16—4-Way Flasher Diode (5 Amp) (SE20,W5)
V17—Door Release Diode (Cab machines only) (1 Amp) (SE23,W7)
V18—Pin Disconnect Diode (1 Amp) (SE24,W16)
V19—Ride Control Diode (1 Amp) (SE24,W15)
V20—Fuel Shutoff Pull-In Diode (5 Amp) (644G) (SE3,W10)
W1—Antenna (Cab machines only) (SE23,W7)
W2—Steering Column Harness
W3—Loader Frame Harness
W4—Transmission Harness
W5—Load Center Harness
W6—Canopy Work Lights Harness
W7—Cab Work Lights Harness
W8—Left Panel Temperature Control Harness
W9—Engine Frame Harness
W10—Engine Harness
W11—Rear Frame Harness
W12—A/C Compressor Harness
W13—Secondary Steering Harness
W14—Start Aid Lead
W15—Engine Frame Ground for EMI
W16—Cab Leg Ground
W17—Front Console Ground
W18—Front of Cab Ground
W19—Right Rear Cab Leg Ground
W20—Right Rear Cab Leg Ground (Transmission Controller)
W21—Cab Ground (Transmission Controller Case)
W22—Cab Leg Ground
W23—Cab Leg Ground
W24—Canopy Roof Ground
W25—Cab Roof Ground
W26—Left Panel Temperature Control Ground
W27—Right Side Engine Frame Ground
W28—Engine Frame Ground From Starter Motor
W29—Engine Frame in Battery Box ground
W30—Engine Ground From A/C Compressor Clutch
X1—Steering Column Harness to Load Center Harness Connector
X2—Load Frame Harness to Load Center Harness Connector
X3—Load Frame Harness to Load Center Harness Connector
X4—Transmission Harness to Load Center Harness Connector
X5—Transmission Harness to Load Center Harness Connector
X6—Canopy/Cab Work Lights Harness to Load Center Harness Connector
X7—Rotary Beacon to Load Center Harness Connector
X8—Left Panel Temperature Control Harness to Load Center Harness Connector
X9—Left Panel Temperature Control Harness to Load Center Harness Connector
X10—Engine Frame Harness to Load Center Harness Connector
X11—Engine Frame Harness to Load Center Harness Connector
X12—Engine Frame Harness to Load Center Harness Connector
X13—Engine Frame Harness to Load Center Harness Connector
X14—Engine Frame Harness to Load Center Harness Connector
X15—Engine Frame Harness to Load Center Harness Connector
X16—Engine Frame Harness to Load Center Harness Connector
X17—Engine Frame Harness to Engine Harness Connector
X18—Engine Frame Harness to Engine Harness Connector
X19—Engine Frame Harness to Rear Frame Harness Connector
X20—Engine Frame Harness to Engine Harness Connector
X21—Engine Frame Harness to Engine Harness Connector
X22—Engine Frame Harness to Engine Harness Connector
X23—Engine Harness to A/C Compressor Harness Connector
X24—Engine Harness to Secondary Steering Harness Connector
X25—Engine Harness to Start Aid Lead
X26—Ride Control Harness to Loader Frame Harness Connector
X27—Ride Control Harness to Load Center Harness Connector
X28—Ride Control Harness to Load Center Harness Connector
X29—Pin Disconnect Harness to Load Center Harness Connector
X30—Transmission Harness to Load Cntr Harness Connector*
Y1—Start Aid Solenoid (SE3,W14)
Y2—Fuel Shutoff Solenoid (For 544/624) (SE3,W10)
Y3—Fuel Shutoff Solenoid (For 644) (SE3,W10)
Y4—Transmission Control Valve Solenoid (M1) (SE5,W4)
Y5—Transmission Control Valve Solenoid (M2) (SE5,W4)
Y6—Transmission Control Valve Solenoid (M3) (SE5,W4)
Y7—Transmission Control Valve Solenoid (M4) (SE5,W4)
Y8—Transmission Control Valve Solenoid (M5) (SE5,W4)
Y9—Park Brake Release Solenoid (SE7,W9)
Y10—Differential Lock Solenoid (SE9,W9)
Y11—Boom Down Solenoid (SE9,W9)
Y12—A/C Compressor Clutch (SE17,W12)
Y13—Door Release Solenoid (Cab machines only) (SE23,W7)
Y14—Pin Disconnect Solenoid (If equipped) (SE24,W16)
Y15—Ride Control Solenoid (If equipped) (SE24,W15)
Y16—Ride Control Solenoid (SE24,W15)
[Y17—Transmission Control Valve Solenoid (M6) (SE5,W4)544G (S.N. 548219—), 624G
(S.N. 548398—), 644G (S.N. 548303—).]

TX,9015,DU1669-19-19931012
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