MUD

PUMPS

Bentec MUD PUMPS stand for new technology,

enhanced reliability and reduced maintenance.
History and techical integration Key components and options

Bentec AC-Motors
Bentec provides own designed AC-Motors dedicated for continuous Mud
Pump operation. These motors provide best-in class electrical perfor-
mance and insulation classes with superior mechanical durability.
High-end quality materials, state of the art technology and design accor-
ding to ISO 9001 standards ensure the highest degree of performance
and uptime in harshest environment.

Bentec Gearboxes
Every Mud Pump has its unique designed Gearbox. The transmission has
been simplified to the natural purpose and all unnecessary components
have been removed to simplify the Mud Pump and to remove the inter-
nal gear with all associated reaction forces reducing lifetime of the Mud
Pump components.

Bentec Smart Fluid Ends

Since the development of the Bentec Mud Pump back in 2009, Bentec
has continuously improved the AC Gearbox-Driven Mud Pump in terms
of increasing reliability and reducing its total cost of ownership. With
the latest development Bentec designed a new leading edge techno-
logy using a Smart Fluid End to reduce the total cost of ownership of
Mud Pumps. In principle Bentec designed out of the 2-piece fluid end a
3-piece fluid end. The fluid end body is divided from the valve body it-
self and can be used as a suction or discharge module. These modules
Bentec completely redeveloped the concept of Mud Pumps. Being equipped its Mud Pumps with a direct-driven gearbox, Bentec
are identical and mounted on one carrier unit. Both, the suction and the
AC-Motors and a state of the art pump housing. This is no need for an internal gear coming with many disadvantages and no more
discharge module are mounted on the carrier unit. This enables drilling
belt tensioning. Bentec Mud Pumps are reduced to the task they are actually intended for: pump operations.
contractors and operators to reduce significantly the need of Mud Pump
spare parts as well as overhaul costs.
Bentec Mud Pumps provide a light weight and a small footprint. The Bentec AC-Motor is top or rear mounted – suitable for any
drilling rig arrangement. The pump is available with 5,000 or 7,500 PSI fluid ends and all of its parts meet latest API standards and
are available worldwide.
A jib crane makes it easy to handle the liner and fluid end components. Furthermore, Bentec uses a patented liner and valve clam- Bentec Quick Liner Clamping System
ping technology to reduce the maintenance time significantly. A quick-change liner and piston system serves for easy maintenance.
Changing liners at Mud Pumps is always a time consuming task, should
A special feature of the Bentec Mud Pump is the side-mounted gear drive. This design eliminates the need for chain or belt tensio-
be well planned and also requires special tools at other Mud Pumps.
ning systems. The two stage helical gear feeds directly into a forged/welded crankshaft, which is balanced and provides quiet and
Bentec has designed a patented and simplified Quick Liner Clamping
vibration reduced operation.
System to eliminate the requirement of special tools and keeping the
same accuracy of tightening the liner clamp bolts.
Liner cooling and gear lubrication systems are included; a supercharge pump and a noise reduction package can be installed upon
The system requires only a manual torque wrench. Each liner clamp bolt
request.
contains two mechanical check rings to indicate visually if the connection
The Bentec Mud Pump is the right choice especially when it comes to noise-sensitive environments such as offshore or densely
is under- or overtorqued or in the right range.
populated environments. Beyond the supply of Mud Pumps, Bentec acts as system supplier.
This system is the most simplified solution to clamp a liner in a safest
The pumps can be delivered together with a Bentec Variable Frequency Drive.
and quickest way with most reliable torque precision.
The Bentec Quick Liner Clamping System enables therefore frequent
Furthermore the efficiency of Bentec Pumps can be improved by adding available Bentec Drilling Enhancement Software.
tightening torque checks at no additional time consumption and enabling
For example Bentec Soft Pump System de-syncronizes stokes of multiple Mud Pumps in order to reduce wear and tear on high
extended liner lifetime.
pressure equipment and improves response time for MWD tools.

[email protected] www.bentec.com www.bentec.com [email protected]

Technical Data

1300hp - 2200hp Mud Pump

Technical Data MP-T-1300-AC-R MP-T-1600-DC-R MP-T-1600-AC MP-T-1600-AC-R MP-T-2200-AC

Power Rating 1,300 hp / 970 kW 1,600 hp / 1,200 kW 1,600 hp / 1,200 kW 1,600 hp / 1,200 kW 2,200 hp / 1,641 kW

Single AC, Double DC, Single AC, Single AC, Double AC,
Number of Motors
forced ventilated forced ventilated forced ventilated forced ventilated forced ventilated

Motor Orientation Rear Mount Rear Mount Top Mount Rear Mount Top Mount

Transmission External Gearbox External Gearbox External Gearbox External Gearbox External Gearbox

Max. Pressure 5,000 PSI / 345 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar 7,500 PSI / 517 bar

Stroke 12” / 304.8 mm 12” / 304.8 mm 12” / 304.8 mm 12” / 304.8 mm 14” / 355.6 mm

Max. Stroke Speed 120 spm 120 spm 120 spm 120 spm 110 spm

Min. Liner Size 5” / 127 mm 4-1/2” / 114.3 mm 4-1/2” / 114.3 mm 4-1/2” / 114.3 mm 5” / 127 mm

Max. Liner Size 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 7-1/2” / 190.5 mm 9” / 228.6 mm

Max. Discharge Flow 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 826 gpm / 3,127 l/min 1,272 gpm / 4,816 l/min

Length 241” / 6,121 mm 275” / 7,000 mm 196” / 5,050 mm 241” / 6,110 mm 204” / 5,180 mm

Width 100” / 2,530 mm 118” / 2,991 mm 116” / 2,950 mm 100” / 2,530 mm 125” / 3,170 mm

Height 1159” / 4,040 mm 154” / 3,930 mm 169” / 4,290 mm 159” / 4,040 mm 163” / 4,130 mm

Weight (dry)* 76,059 lbs / 34.5 t 87,082 lbs / 39.5 t 97,003 lbs / 44 t 81,571 lbs / 37 t 101,854 lbs / 46.2 t

*Weight is based on 5,000 PSI fluid ends

Key Features Benefits

• direct-driven external gearbox • extended crankshaft lifetime due to no internal reaction forces
• no internal gear • extended lifetime of main bearings
• patented simplified liner clamping • shorter duration for liner change
• compact footprint • safer liner change
• main motor cooling is VFD-controlled • less special transport permits required
• fast change valve cover • extended lifetime of main motors
• patented smart fluid ends • shorter duration for valve change
• further fluid end solutions available • smart fluid ends enable significant savings in stocking less fluid
• available drilling enhancement software: ends
• Soft Pump System

[email protected] www.bentec.com www.bentec.com [email protected]

Mud Pump Technical Data Technical Data Mud Pump
Performance Chart PERFORMANCE CHART
Performance Chart MP-T-1300-AC T-1300-AC MUD PUMP T-1600-AC-7½”x12”-HP
Performance Chart MP-T-1600-AC/DC
inch 7½** 7,0 6½ 6¼ 6,0 5¾ 5½ 5,0
Liner size
mm 190,5 177,8 165,1 158,8 152,4 146,1 139,7 127,0
Fluid End size 7500 PSI FLUID END
Max. discharge psi 2428 2787 3232 3496 3793 4130 4514 5000* inch 7½** 7,0 6¾** 6½ 6¼** 6,0 5¾** 5½ 5,0 4½
Liner size
pressure bar 167 192 223 241 262 285 311 344 mm 190,5 177,8 171,5 165,1 158,8 152,4 146,1 139,7 127,0 114,3
gal (US) 6,88 6,00 5,17 4,78 4,41 4,05 3,70 3,06 Max. discharge psi 2988 3430 3689 3978 4303 4669 5083 5556 6723 7500*
Volume per stroke
litre 26,1 22,7 19,6 18,1 16,7 15,3 14,0 11,6 pressure bar 206 236 254 274 297 322 350 383 464 517
Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min Volume per gal (US) 6,88 6,00 5,58 5,17 4,78 4,41 4,05 3,70 3,06 2,48
Max Input Max Input
Speed
HP kW l / min l / min l / min l / min l / min l / min l / min l / min stroke litre 26,1 22,7 21,1 19,6 18,1 16,7 15,3 14,0 11,6 9,4
SPM
1300 826 720 621 574 529 486 444 367 Speed Max input Max input gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min
120
969 3127 2724 2349 2172 2002 1838 1682 1390 SPM HP kW l / min l / min l / min l / min l / min l / min l / min l / min l / min l / min
1192 757 660 569 526 485 445 407 337 1600 826 720 669 621 574 529 486 444 367 297
110 120
889 2867 2497 2153 1991 1835 1685 1542 1274 1193 3127 2724 2533 2349 2172 2002 1838 1682 1390 1126
1083 688 600 517 478 441 405 370 306
100 1467 757 660 613 569 526 485 445 407 337 273
808 2606 2270 1958 1810 1668 1532 1402 1158 110
1094 2867 2497 2322 2153 1991 1835 1685 1542 1274 1032
975 620 540 465 430 397 364 333 275
90 1333 688 600 558 517 478 441 405 370 306 248
727 2346 2043 1762 1629 1501 1379 1261 1042 100
867 551 480 414 382 353 324 296 245 994 2606 2270 2111 1958 1810 1668 1532 1402 1158 938
80
646 2085 1816 1566 1448 1334 1226 1121 927 1200 620 540 502 465 430 397 364 333 275 223
90
758 482 420 362 335 308 283 259 214 895 2346 2043 1900 1762 1629 1501 1379 1261 1042 844
70
565 1824 1589 1370 1267 1168 1072 981 811 1067 551 480 446 414 382 353 324 296 245 198
650 413 360 310 287 264 243 222 184
80
60 795 2085 1816 1689 1566 1448 1334 1226 1121 927 751
485 1564 1362 1175 1086 1001 919 841 695 933 482 420 390 362 335 308 283 259 214 174
542 344 300 259 239 220 202 185 153 70
50 696 1824 1589 1478 1370 1267 1168 1072 981 811 657
404 1303 1135 979 905 834 766 701 579
433
800 413 360 335 310 287 264 243 222 184 149
275 240 207 191 176 162 148 122 60
40 597 1564 1362 1267 1175 1086 1001 919 841 695 563
323 1042 908 783 724 667 613 561 463
Stroke 12" (304,8mm) based on 90% mechanical efficiency SPM = strokes per minute * max working pressure 667 344 300 279 259 239 220 202 185 153 124
50
based on 100% volumetric efficiency gal = US standard ** not prefered size 497 1303 1135 1056 979 905 834 766 701 579 469
533 275 240 223 207 191 176 162 148 122 99
40
Performance Chart Stroke 12" (304,8mm)
398 1042 908
based on 90% mechanical efficiency
844 783 724
SPM = strokes per minute
667 613 561
* max working pressure
463 375

MUD PUMP T-1600-AC R-7½"x12"

Performance Chart MP-T-1600-AC/DC Performance Chart
based on 100% volumetric efficiency
gal = US standard ** not prefered size

Mud Pump T-2200-AC T-9"x14"-HP

Performance Chart MP-T-2200-AC
5000 PSI FLUID END
inch 7½ 7,0 6¾** 6½ 6¼** 6,0 5¾** 5½
Liner size inch 9* 8,0 7,0 6½ 6,0 5½ 5,0
mm 190,5 177,8 171,5 165,1 158,8 152,4 146,1 139,7 Liner size
mm 228,6 203,2 177,8 165,1 152,4 139,7 127,0
psi 2988 3430 3689 3978 4303 4669 5000* 5000*
Max. discharge pressure Max. discharge psi 2668 3376 4410 5114 6002 7143 7500*
bar 206 236 254 274 297 322 345 345 pressure bar 184 233 304 353 414 493 517
gal (US) 6,88 6,00 5,58 5,17 4,78 4,41 4,05 3,70
Volume per stroke gal (US) 11,57 9,14 7,00 6,03 5,14 4,32 3,57
litre 26,1 22,7 21,1 19,6 18,1 16,7 15,3 14,0 Volume per stroke
litre 43,8 34,6 26,5 22,8 19,5 16,4 13,5
Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min gal / min
Max Input Max Input Pump gal / min gal / min gal / min gal / min gal / min gal / min gal / min
Speed Max Input Max Input
HP kW l / min l / min l / min l / min l / min l / min l / min l / min Speed
SPM HP kW
SPM l / min l / min l / min l / min l / min l / min l / min
1600 826 720 669 621 574 529 486 444
120 2200 1272 1005 770 664 565 475 393
1193 3127 2724 2533 2349 2172 2002 1838 1682 110
1467 1641 4816 3806 2914 2512 2141 1799 1487
757 660 613 569 526 485 445 407
110 2000 1157 914 700 603 514 432 357
1094 2867 2497 2322 2153 1991 1835 1685 1542 100
1333 688 600 558 517 478 441 405 370 1491 4378 3460 2649 2284 1946 1635 1351
100 1800 1041 823 630 543 463 389 321
994 2606 2270 2111 1958 1810 1668 1532 1402 90
1200 620 540 502 465 430 397 364 333 1342 3941 3114 2384 2055 1751 1472 1216
90
895 2346 2043 1900 1762 1629 1501 1379 1261 1600 925 731 560 483 411 346 286
80
1067 551 480 446 414 382 353 324 296 1193 3503 2768 2119 1827 1557 1308 1081
80
795 2085 1816 1689 1566 1448 1334 1226 1121 1400 810 640 490 422 360 302 250
70
933 482 420 390 362 335 308 283 259 1044 3065 2422 1854 1599 1362 1145 946
70
696 1824 1589 1478 1370 1267 1168 1072 981 1200 694 548 420 362 308 259 214
60
800 413 360 335 310 287 264 243 222 895 2627 2076 1589 1370 1168 981 811
60
597 1564 1362 1267 1175 1086 1001 919 841 1000 578 457 350 302 257 216 178
667 344 300 279 259 239 220 202 185 50
50 746 2189 1730 1324 1142 973 818 676
497 1303 1135 1056 979 905 834 766 701 800 463 366 280 241 206 173 143
533 275 240 223 207 191 176 162 148 40
40 597 1751 1384 1059 914 778 654 541
398 1042 908 844 783 724 667 613 561
based on 90% mechanical efficieny based on 100% voumetric efficiency
Stroke 12" (304,8mm) based on 90% mechanical efficieny SPM= strokes/min *Max PSI
SPM= strokes/min gal= US standard
based on 100% voumetric efficiency gal= US standard ** not prefered Liner size
* 9" Liners special arrangement ** max. discharge pressure

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