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CFD 26 3

This service bulletin provides a bench test procedure to verify proper operation of Continuous Fire Detector (CFD) sensing elements. Failed units will be replaced. The bulletin was revised to correct references, remove duplicates, correct wording, and fix typographical errors.

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NANO SANAT
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0% found this document useful (0 votes)
52 views

CFD 26 3

This service bulletin provides a bench test procedure to verify proper operation of Continuous Fire Detector (CFD) sensing elements. Failed units will be replaced. The bulletin was revised to correct references, remove duplicates, correct wording, and fix typographical errors.

Uploaded by

NANO SANAT
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 33

KIDDE AEROSPACE & DEFENSE

SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
Transmittal Sheet
Summary
This service bulletin provides a bench test procedure for Continuous Fire Detector (CFD)
sensing elements to verify proper operation. Failed units will be replaced by Kidde Aerospace
and Defense.

This is revision 1 of Service Bulletin CFD-26-3 for the CFD. This revision corrects references
to Section 2.F, removes a duplicate part number, corrects a logical operator in the text to
match the datasheet, corrects wording for clarification purposes within the service bulletin,
and other typographical errors.

Black bars in the margins indicate the changes.

Replace the Initial Release version with this revision.

NOTE: This Service Bulletin is classified under Chapter 26 due to the initial classification of the
CFD product line. Airbus classifies the Overheat Detection System (OHDS) as Sensing Elements
under Chapter 36. CFD's and OHDS Sensing Elements reference the same product.

Service Bulletin Revision History

REVISION DATE OF RELEASE


Initial Release
January 13, 2022
(IR)
Revision 1 March 29, 2022

Subject to the EAR, ECCN 9E991


.

The data in this document were developed only to maintain systems and/or parts manufactured by or for Collins Aerospace
or approved by Collins Aerospace. The data may not be applicable to any other systems and/or parts, regardless of their
apparent similarity to systems and/or parts manufactured by or fo r Collins Aerospace or approved by Collins Aerospace.
Do not rely in any way on data in this document to maintain or otherwise support systems and/or parts that were not
manufactured by or for Collins Aerospace or approved by Collins Aerospace without evid ence that the Federal Aviation
Administration or other regulatory agency has determined that the data in this document is valid for such use.

Collins Aerospace assumes no liability whatsoever, whether contractual, warranty, tort orotherwise, for unauthorized
alteration or alterations not performed in accordance with Collins Aerospace approved procedures.

March 29/22 CFD-26-3


523-0832622
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
1. PLANNING INFORMATION
A. Effectivity
This Service Bulletin (SB) is applicable for CFD (sensing elements) Units.

PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO


DATE CODE DATE CODE DATE CODE
04-195006-001 Before A2105 04-90014-9186A Before A2105 04-90014-9268A Before A2105
04-195007-001 Before A2105 04-90014-9187A Before A2105 04-90014-9269A Before A2105
04-90014-9088A Before A2105 04-90014-9190A Before A2105 04-90014-9271A Before A2105
04-90014-9098A Before A2105 04-90014-9195A Before A2105 04-90014-9272A Before A2105
04-90014-9099A Before A2105 04-90014-9196A Before A2105 04-90014-9274A Before A2105
04-90014-9102A Before A2105 04-90014-9197A Before A2105 04-90014-9275A Before A2105
04-90014-9113A Before A2105 04-90014-9198A Before A2105 04-90014-9277A Before A2105
04-90014-9115A Before A2105 04-90014-9200A Before A2105 04-90014-9280A Before A2105
04-90014-9117A Before A2105 04-90014-9202A Before A2105 04-90014-9281A Before A2105
04-90014-9119A Before A2105 04-90014-9203A Before A2105 04-90014-9283A Before A2105
04-90014-9120A Before A2105 04-90014-9204A Before A2105 04-90014-9284A Before A2105
04-90014-9121A Before A2105 04-90014-9208A Before A2105 04-90014-9286A Before A2105
04-90014-9122A Before A2105 04-90014-9209A Before A2105 04-90014-9287A Before A2105
04-90014-9126A Before A2105 04-90014-9211A Before A2105 04-90014-9288A Before A2105
04-90014-9130A Before A2105 04-90014-9212A Before A2105 04-90014-9289A Before A2105
04-90014-9134A Before A2105 04-90014-9213A Before A2105 04-90014-9295A Before A2105
04-90014-9136A Before A2105 04-90014-9215A Before A2105 04-90014-9305A Before A2105
04-90014-9137A Before A2105 04-90014-9216A Before A2105 04-90014-9310A Before A2105
04-90014-9140A Before A2105 04-90014-9217A Before A2105 04-90014-9312A Before A2105
04-90014-9142A Before A2105 04-90014-9218A Before A2105 04-90014-9314A Before A2105
04-90014-9143A Before A2105 04-90014-9228A Before A2105 04-90014-9318A Before A2105
04-90014-9145A Before A2105 04-90014-9234A Before A2105 04-90014-9320A Before A2105
04-90014-9147A Before A2105 04-90014-9236A Before A2105 04-90014-9321A Before A2105
04-90014-9148A Before A2105 04-90014-9237A Before A2105 04-90014-9323A Before A2105
04-90014-9149A Before A2105 04-90014-9238A Before A2105 04-90014-9324A Before A2105
04-90014-9150A Before A2105 04-90014-9239A Before A2105 04-90014-9325A Before A2105
04-90014-9151A Before A2105 04-90014-9240A Before A2105 04-90014-9328A Before A2105
04-90014-9152A Before A2105 04-90014-9241A Before A2105 04-90014-9332A Before A2105
04-90014-9155A Before A2105 04-90014-9242A Before A2105 04-90014-9339A Before A2105
04-90014-9158A Before A2105 04-90014-9243A Before A2105 04-90014-9348A Before A2105
04-90014-9165A Before A2105 04-90014-9244A Before A2105 04-90014-9351A Before A2105
04-90014-9166A Before A2105 04-90014-9245A Before A2105 04-90014-9361A Before A2105
04-90014-9167A Before A2105 04-90014-9246A Before A2105 04-90014-9363A Before A2105
04-90014-9168A Before A2105 04-90014-9248A Before A2105 04-90016-901 Before A2105
04-90014-9169A Before A2105 04-90014-9251A Before A2105 04-90016-902 Before A2105
04-90014-9170A Before A2105 04-90014-9252A Before A2105 1002008-051C Before A2105
04-90014-9171A Before A2105 04-90014-9253A Before A2105 1004008-046D Before A2105
04-90014-9172A Before A2105 04-90014-9254A Before A2105 1005008-046D Before A2105
04-90014-9173A Before A2105 04-90014-9256A Before A2105 1070001-217A00 Before A2105
04-90014-9175A Before A2105 04-90014-9257A Before A2105 1070001-221A00 Before A2105
04-90014-9176A Before A2105 04-90014-9258A Before A2105 1072001-041A00 Before A2105
04-90014-9180A Before A2105 04-90014-9259A Before A2105 1072001-041M00 Before A2105
04-90014-9181A Before A2105 04-90014-9263A Before A2105 1072001-044A00 Before A2105
04-90014-9183A Before A2105 04-90014-9264A Before A2105 1072001-044M00 Before A2105
04-90014-9184A Before A2105 04-90014-9267A Before A2105 1072001-046M00 Before A2105

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 1 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO
DATE CODE DATE CODE DATE CODE
1072001-055A00 Before A2105 1072001-173A00 Before A2105 1072001-245A51 Before A2105
1072001-059A00 Before A2105 1072001-173A51 Before A2105 1072001-247A00 Before A2105
1072001-072A00 Before A2105 1072001-185A00 Before A2105 1072001-247A51 Before A2105
1072001-075A51 Before A2105 1072001-186A00 Before A2105 1072001-248A00 Before A2105
1072001-078A00 Before A2105 1072001-186A51 Before A2105 1072001-248A51 Before A2105
1072001-080A00 Before A2105 1072001-188A00 Before A2105 1072001-250A95 Before A2105
1072001-080A51 Before A2105 1072001-191A00 Before A2105 1072001-251A00 Before A2105
1072001-086A00 Before A2105 1072001-197A00 Before A2105 1072001-251A51 Before A2105
1072001-086A51 Before A2105 1072001-197A51 Before A2105 1072001-255A00 Before A2105
1072001-087A00 Before A2105 1072001-200A00 Before A2105 1072001-255A51 Before A2105
1072001-087A51 Before A2105 1072001-200A51 Before A2105 1072001-256A00 Before A2105
1072001-090A00 Before A2105 1072001-201A00 Before A2105 1072001-256A51 Before A2105
1072001-090A51 Before A2105 1072001-205A00 Before A2105 1072001-260A95 Before A2105
1072001-091A00 Before A2105 1072001-205A51 Before A2105 1072001-262A00 Before A2105
1072001-091A51 Before A2105 1072001-206A00 Before A2105 1072001-262A51 Before A2105
1072001-097A51 Before A2105 1072001-206A51 Before A2105 1072001-263A95 Before A2105
1072001-105A51 Before A2105 1072001-209A00 Before A2105 1072001-270A00 Before A2105
1072001-121A00 Before A2105 1072001-209A51 Before A2105 1072001-270A51 Before A2105
1072001-121A51 Before A2105 1072001-210A00 Before A2105 1072001-277A95 Before A2105
1072001-126A95 Before A2105 1072001-210A51 Before A2105 1072001-285A00 Before A2105
1072001-129A00 Before A2105 1072001-212A00 Before A2105 1072001-286A95 Before A2105
1072001-129A51 Before A2105 1072001-212A51 Before A2105 1072001-287A95 Before A2105
1072001-131A00 Before A2105 1072001-213A00 Before A2105 1072001-291A00 Before A2105
1072001-131A51 Before A2105 1072001-213A51 Before A2105 1072001-297A00 Before A2105
1072001-134A00 Before A2105 1072001-215A00 Before A2105 1072001-297A51 Before A2105
1072001-134A51 Before A2105 1072001-215A51 Before A2105 1072001-317A95 Before A2105
1072001-136A95 Before A2105 1072001-217A51 Before A2105 1072001-319A00 Before A2105
1072001-137A00 Before A2105 1072001-218A00 Before A2105 1072001-319A51 Before A2105
1072001-140A00 Before A2105 1072001-218A51 Before A2105 1072001-323A00 Before A2105
1072001-140A51 Before A2105 1072001-219A00 Before A2105 1072001-323A51 Before A2105
1072001-142A00 Before A2105 1072001-219A51 Before A2105 1072001-328A00 Before A2105
1072001-149C00 Before A2105 1072001-221A00 Before A2105 1072001-328A51 Before A2105
1072001-149C01 Before A2105 1072001-221A51 Before A2105 1072001-A049-51 Before A2105
1072001-149C51 Before A2105 1072001-222A00 Before A2105 1072001-A051-51 Before A2105
1072001-151A95 Before A2105 1072001-222A51 Before A2105 1072001-A075-51 Before A2105
1072001-152A00 Before A2105 1072001-223A00 Before A2105 1072001-A098-51 Before A2105
1072001-152A51 Before A2105 1072001-223A51 Before A2105 1072001-A100-51 Before A2105
1072001-152C51 Before A2105 1072001-229A00 Before A2105 1072001-A115-51 Before A2105
1072001-156C01 Before A2105 1072001-229A51 Before A2105 1072001-A120-51 Before A2105
1072001-158A95 Before A2105 1072001-230A00 Before A2105 1072001-A123-51 Before A2105
1072001-159A00 Before A2105 1072001-234A00 Before A2105 1072001-A126-51 Before A2105
1072001-161C00 Before A2105 1072001-234A51 Before A2105 1072001-A136-51 Before A2105
1072001-161C01 Before A2105 1072001-238A00 Before A2105 1072001-A139-51 Before A2105
1072001-161C51 Before A2105 1072001-238A51 Before A2105 1072001-A141-51 Before A2105
1072001-162A00 Before A2105 1072001-240A00 Before A2105 1072001-A151-51 Before A2105
1072001-162A51 Before A2105 1072001-240A51 Before A2105 1072001-A154-51 Before A2105
1072001-163A00 Before A2105 1072001-242A95 Before A2105 1072001-A158-51 Before A2105
1072001-163A51 Before A2105 1072001-243A00 Before A2105 1072001-A162-51 Before A2105
1072001-166A00 Before A2105 1072001-243A51 Before A2105 1072001-A168-51 Before A2105
1072001-166A51 Before A2105 1072001-244A95 Before A2105 1072001-A170-51 Before A2105
1072001-168A95 Before A2105 1072001-245A00 Before A2105 1072001-A171-51 Before A2105

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 2 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO
DATE CODE DATE CODE DATE CODE
1072001-A179-51 Before A2105 35546-2-255 Before A2105 35596-2-310 Before A2105
1072001-A182-51 Before A2105 35546-2-310 Before A2105 35597-2-255 Before A2105
1072001-A183-51 Before A2105 35548-2-255 Before A2105 35597-3-255 Before A2105
1072001-A189-51 Before A2105 35549-2-255 Before A2105 35598-2-255 Before A2105
1072001-A192-51 Before A2105 35551-2-255 Before A2105 35599-2-255 Before A2105
1072001-A195-51 Before A2105 35552-2-255 Before A2105 35599-2-310 Before A2105
1072001-A199-51 Before A2105 35553-2-255 Before A2105 35599-3-255 Before A2105
1072001-A203-51 Before A2105 35554-2-255 Before A2105 35600-2-255 Before A2105
1072001-A215-51 Before A2105 35554-4-255 Before A2105 35601-2-255 Before A2105
1072001-A223-51 Before A2105 35556-2-255 Before A2105 35601-2-310 Before A2105
1072001-A225-51 Before A2105 35557-2-255 Before A2105 35602-2-255 Before A2105
1072001-A233-51 Before A2105 35558-2-255 Before A2105 35603-2-255 Before A2105
1072001-A234-51 Before A2105 35558-2-310 Before A2105 35604-2-255 Before A2105
1072001-A236-51 Before A2105 35560-2-255 Before A2105 35605-2-255 Before A2105
1072001-A237-51 Before A2105 35561-2-255 Before A2105 35606-2-255 Before A2105
1072001-A238-51 Before A2105 35562-2-255 Before A2105 35607-2-255 Before A2105
1072001-A240-51 Before A2105 35563-2-255 Before A2105 35609-2-255 Before A2105
1072001-A241-51 Before A2105 35566-2-255 Before A2105 35610-2-255 Before A2105
1072001-A242-51 Before A2105 35566-2-310 Before A2105 35611-2-255 Before A2105
1072001-A247-51 Before A2105 35567-2-255 Before A2105 35611-3-255 Before A2105
1072001-A250-51 Before A2105 35567-3-255 Before A2105 35612-2-255 Before A2105
1072001-A258-51 Before A2105 35568-2-255 Before A2105 35614-2-255 Before A2105
1072001-A259-51 Before A2105 35568-4-255 Before A2105 35615-2-255 Before A2105
1072001-A260-51 Before A2105 35569-2-255 Before A2105 35616-2-255 Before A2105
1072001-A263-51 Before A2105 35571-2-255 Before A2105 35617-2-255 Before A2105
1072001-A270-51 Before A2105 35572-2-255 Before A2105 35618-2-255 Before A2105
1072001-A286-51 Before A2105 35573-2-255 Before A2105 35619-2-255 Before A2105
1072001-A287-51 Before A2105 35574-2-255 Before A2105 35620-2-255 Before A2105
1072001-A306-51 Before A2105 35575-2-255 Before A2105 35621-2-255 Before A2105
1072001-A308-51 Before A2105 35576-2-255 Before A2105 35622-2-255 Before A2105
1072001-A317-51 Before A2105 35577-2-255 Before A2105 35622-4-310 Before A2105
1072001-A326-51 Before A2105 35579-2-255 Before A2105 35623-2-255 Before A2105
1072001-A342-51 Before A2105 35580-2-255 Before A2105 35624-2-255 Before A2105
1072001-C149-51 Before A2105 35581-2-255 Before A2105 35624-2-310 Before A2105
1072001-C152-51 Before A2105 35582-2-255 Before A2105 35625-2-255 Before A2105
1094006-046 Before A2105 35583-2-255 Before A2105 35626-2-255 Before A2105
1095006-046 Before A2105 35584-2-255 Before A2105 35627-2-255 Before A2105
35518-48-400 Before A2105 35584-3-255 Before A2105 35628-2-255 Before A2105
35522-2-255 Before A2105 35586-2-255 Before A2105 35629-2-255 Before A2105
35523-2-255 Before A2105 35587-2-255 Before A2105 35630-2-255 Before A2105
35524-2-255 Before A2105 35588-2-255 Before A2105 35631-2-255 Before A2105
35525-2-255 Before A2105 35589-2-255 Before A2105 35632-2-255 Before A2105
35526-2-255 Before A2105 35590-2-255 Before A2105 35633-2-255 Before A2105
35527-2-255 Before A2105 35591-2-255 Before A2105 35634-2-255 Before A2105
35528-2-255 Before A2105 35592-2-310 Before A2105 35636-2-255 Before A2105
35532-2-255 Before A2105 35593-2-255 Before A2105 35636-2-310 Before A2105
35532-2-310 Before A2105 35593-3-255 Before A2105 35637-2-310 Before A2105
35535-2-255 Before A2105 35594-2-255 Before A2105 35637-3-255 Before A2105
35535-2-310 Before A2105 35594-2-310 Before A2105 35638-2-255 Before A2105
35537-2-255 Before A2105 35595-2-255 Before A2105 35639-2-255 Before A2105
35545-2-310 Before A2105 35596-2-255 Before A2105 35640-2-255 Before A2105

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 3 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO PART NUMBER APPLICABLE TO
DATE CODE DATE CODE DATE CODE
35641-3-255 Before A2105 35663-2-255 Before A2105 35777-200-255 Before A2105
35642-2-255 Before A2105 35665-2-255 Before A2105 35778-200-255 Before A2105
35643-2-255 Before A2105 35666-3-310 Before A2105 35780-200-255 Before A2105
35647-2-255 Before A2105 35667-2-255 Before A2105 35781-200-255 Before A2105
35650-2-255 Before A2105 35668-2-255 Before A2105 35784-200-255 Before A2105
35654-2-255 Before A2105 35668-2-310 Before A2105 35795-200-255 Before A2105
35655-2-255 Before A2105 35670-2-255 Before A2105 35796-200-255 Before A2105
35658-2-255 Before A2105 35673-2-255 Before A2105 35798-200-255 Before A2105
35658-2-310 Before A2105 35677-2-255 Before A2105 35808-200-255 Before A2105
35659-3-310 Before A2105 35680-2-255 Before A2105 35812-200-255 Before A2105
35660-2-310 Before A2105 35687-2-255 Before A2105
35661-2-310 Before A2105 35774-200-255 Before A2105

NOTE: Numeric Date Code: AYYWW (YY 2-digit year, WW 2-digit Week) Example A2105
(Date of Manufacture 5th week of 2021).

B. Concurrent Requirement
Not applicable.

C. Reason
(1) Description of Existing Condition
(a) CFD sensing elements produced between November 24, 2004 and January 31, 2021
may not properly detect thermal bleed leak events. This specific failure mode is not
detectable by Overheat Detection System.

(2) Extent Condition Encountered


(a) Any CFD sensing elements Part Numbers listed in Section 1.A. may be affected.

(3) Expected Benefits of Modification


(a) Verification that CFD sensing elements will operate per specification.

(4) Safety Intent of Corrective Action


(a) Identify inoperable units by testing for function ality.
(b) Remove inoperable units from the field.

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 4 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
(5) Regulatory Action
(a) To be determined by the governing civil aviation authority.

D. Description
Shop test CFD sensing elements for proper operation. Failed units will be replaced Free Of
Charge (FOC) by Kidde Aerospace and Defense.

E. Compliance
Optional - Service Bulletin for convenience or option.
Desirable - Service Bulletin to introduce improvements.
Recommended - Service Bulletin recommended to be accomplished to prevent
X
significant operational disruptions.
Mandatory - Service Bulletin must be accomplished.

NOTE: Service Bulletin compliance is Highly Recommended per ATA-2200 definition.

F. Approval
(1) The approved design of the CFD sensing element part numbers listed in Section 1.A is in
compliance with the requirements of TSO-C11e. This SB allows you to determine if the
suspect parts conform to the approved design
(2) The inspection procedures described in the SB are reviewed and technically accepted by
Airbus to apply to the Airbus fleet affected. This SB does not contain any change
information that revises the equipment definition covered by Airbus approved
modifications.
NOTE: This statement is only valid for PN certified by Airbus, refer to paragraph Effectivity.
G. Manpower
The total estimated time to accomplish the work in this service bulletin is 0.5 man hours per
unit.
TASK ESTIMATED HOURS
Preparation 0.2
Installation 0.0

Testing 0.3
Total 0.5

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 5 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
H. Weight and Balance
No change.

I. Electrical Load Data


No change.

J. Software Accomplishment Summary


None.

K. References
(1) Abbreviated Component Maintenance Manual (ACMM) for 1070001-XXXXXX, 36-22-16
(2) ACMM for 1072001-XXXXXXX, 36-22-17
(3) ACMM for 1094006-XXXXXX, 1095006-XXX, 04-90014-XXXX, and 04-90016-XXX, 36-
22-05
(4) ACMM for 35518-48-XXX and 35XXX-X-XXX, 26-14-12

L. Other Publications Affected


None.

M. Interchangeability or Intermixability of Parts


N/A

2. MATERIAL INFORMATION
A. Material - Price and Availability
Tooling Kit part number 173948 available.

NOTE: Tooling Kit 173948 contains items from tables in Section 2.E.

NOTE: Order if test equipment is not available.

March 29/22 CFD-26-3


523-0832622
U.S. Export Classification: EAR 9E991
Page 6 of 30
KIDDE AEROSPACE & DEFENSE
SERVICE BULLETIN
FIRE PROTECTION – AIRBUS CONTINUOUS FIRE DETECTOR (CFD) –
AIRBUS SENSING ELEMENT - FIELD TESTING OF CFD FOR PROPER
OPERATION
NOTE: The current charge for Collins to perform this service bulletin is $794.60 United States
Dollars (USD) and may be subject to future price adjustments. Pricing is only valid through
December 31, 2022.

B. Industry Support Information


(1) The modification materials in this service bulletin may be obtained from:
Not Applicable
(2) The tooling kit in this service bulletin may be obtained from:
Rockwell Collins
Rental Exchange
400 Collins Road NE
Cedar Rapids, IA 52498-0001
US Phone: 1.800.713.7693
International Phone: 1.319.295.4361
Email: [email protected]

Include the following:


Email Subject: CFD NOE Kit
Provide FOC PO
Power Requirements: 110V or 220V

NOTE: Please review the commercially available test equipment required in Section 2.F.
(2). Order if test equipment is not available.

(3) Warranty
For units in and out of warranty, Collins Aerospace will reimburse the cost of this service
bulletin or perform this service bulletin at no charge for the materials and labor .

NOTE: Warranty claims will be accepted through December 31, 2028.

(4) Instructions for Warranty Claims can be found at:


https://portal.rockwellcollins.com/web/support-self-service/warranty

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OPERATION
(5) Operators can also forward claims for labor reimbursement to th e e-mail:
[email protected]

C. List of Components
(1) Materials Purchased
None.

(2) Materials Supplied by Customer


SPECIAL INST R U C T IO N /
PART NUMBER KEY WORD DESCRIPTION QUANTITY
DISPOSITION
Customer As Required
Commercially Available* Marking Material Locally Sourced
Preference (AR)
* Part is at the customers discretion based on local availability
D. Subcomponents to be re-identified
CFD sensing element part numbers listed in Section 1.A

E. Tooling
(1) Materials Purchased for Testing Procedure
SPECIAL INST R U C T IO N /
PART NUMBER KEY WORD DESCRIPTION QUANTITY
DISPOSITION
Kit 173948 Contains the items below as well as items in the Table from Section 2.F.(2)
100in, Gold,
1146006-0254-00 Connecting Cable 2 N/A
Pin Connector
100in, Gold,
1148006-0254-00 Connecting Cable 2 N/A
Socket Connector
Shell and Contact Socket -Capable
476232 Gold 20 receiving 0.06 inch (1.52 mm)
Insert Assy
diameter contact pin
Contact Gold Plated 0.06 inch (1.52
349457 Gold 20
Pin mm) diameter

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F. Materials Supplied by Customer for Testing Procedure

PART NUMBER KEY WORD DESCRIPTION QUANTITY RANGE TOLERANCE


1 kHz test frequency
±5%
0.6-1.0 Vrms test level
Not applicable
BK 879B or Electronic Test 0 VDC
LCR Meter 1 ±0.02 VDC
Equivalent Equipment 0-40 kΩ Z impedance
±5%
32-104°F (0-40 °C)
Not applicable
operate temp
Steinel HG2320E or 32-662°F (0-350 °C) (at
Heat Gun Heating Gun 1 ±10 °F (±5 °C)
Equivalent nozzle)
Steinel 07051 or
Heat Gun Shield Heat Shield 1 N/A N/A
Equivalent
Type K input 32- 1100° ±4°F (±2.2°C) or 0.75%
Digital Multimeter F (0-594°C) (whichever is greater)
HH501BJK or Fluke (DMM) or Digital Measures
1
289 or Equivalent Temperature Temperature
Meter (DTM) 32-104°F (0-40 °C) Not applicable
operate temp
Type K input 32- 1100°
KMQSS-062U-12 or Measures ±4°F (±2.2°C) or 0.75%
Thermal Couple 1 F (0-594°C) or
Equivalent Temperature (whichever is greater)
greater
Stopwatch 2 minutes (min) 1 second resolution (±5
4TM11 or Equivalent Stopwatch 1
Time secs over range)

G. Special Tools
None.

3. ACCOMPLISHMENT INSTRUCTIONS

NOTE: Some steps in the accomplishment instructions are identified as Required for Compliance
(RC). If this service bulletin is mandated by an airworthiness directive (AD), the steps identified
as RC must be done to comply with the AD. Steps not identified with RC are recommended and
may be deviated from; done as a part of other actions; or done with accepted methods different
from those given in SB if the RC steps can be done and the airplane returned to a serviceable
condition.

A. General

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(1) RC - Test Environment
Testing may be performed at a room temperature between 55°F (12.8°C) and 85°F
(29.4°C), and relative humidity not exceeding 90%. Test area must be free from flammable
vapors. Work surface used for bench top testing must be made from non-flammable and
non-conductive materials.

WARNING: Hot air tool can produce up to 1300°F (795°C) of flameless heat at the nozzle.
Do not direct airstream at clothing, hair, or other body parts. If the hot air is set above
392°F (200°C), ensure the surroundings are free of fuel vapors and other ignition sources.

WARNING: Do not use near flammable liquids or in an explosive environment (fumes,


gases, or dust). Remove materials or debris that may become ignited from work area.

WARNING: Always hold tool by plastic enclosure. The metal nozzle requires
approximately 20 minutes to cool to where it can be touched. Do not touch nozzle or
accessory tips until cool.

WARNING: Do not store tool until nozzle has cooled to room temperature. Place tool in a
clear area away from combustible materials while cooling.

WARNING: Use shield materials around the heated area to prevent damage or fire.

CAUTION: Do not cut off airflow by placing nozzle too close to work piece. Keep intake
vents clean and clear of obstructions.

WARNING: Do not leave tool unattended while running or cooling down. Otherwise risk of
fire.

CAUTION: Place tool on a level surface when tool is not handheld. Place cord in a position
that won’t cause tipping.
NOTE: Keep a fully charged fire extinguisher nearby.

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(2) RC - Sensing Elements Heating Procedure


The following figures show how to use the heat gun. A heat protection shield must be used
and attached to the end of the heat gun outlet. A heat protection shield (Steinel P/N 07051)
is normally supplied in the referenced kit. If not available, the following dimensions can be
followed to produce an acceptable heat protection shield. The heat protection shield shall
be 1.4±0.2 inch (~3.56 cm ±0.5 cm) in width and rolled in a half circle with a radius of
approximately 0.75 inches (1.91 cm) for optimum testing. The end of the half circle shall
be 1.25-1.5 inches (~3.18 to 3.81 cm) away from the heat gun outlet as shown in Figure 1
and Figure 2.

Figure 1: Heat Protection Shield Side View

Figure 2: Heat gun with heat protection shield top down view

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If a curved heat protection shield is not available place a flat heat protection shield (i.e.
aluminum plate) behind the sensing element being heated and hold the heat gun 1.00 to
1.25 inch (2.54 to 3.18 cm) from the sensing element as shown in Figure 3.

Figure 3: Heat gun using heat protection shield side view

B. RC - Preparation
(1) Heat Gun Temperature Verification at sensing element position :

NOTE: To ensure that the Heat Gun Temperature is consistent during all testing, this
verification procedure must be performed prior to testing the first sensing element of
each alarm set point and repeated after every four hours of testing or when the sensing
element set point changes or when the ambient conditions in the test location change
but not less than once per shift.

(a) Install the heat protection shield on the heat gun as shown in Figure 1.
(b) Connect the thermocouple to the Digital Multimeter (DMM) or Digital Temperature
Meter (DTM) and set the DMM or DTM to measure temperature.
(c) Turn on the heat gun and set airflow rate to maximum on the h eat gun if the setting is
available.

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(d) Place the thermocouple at the center of the heat protection shield, not touching the
shield, at the approximate location the sensing element will be placed as shown in
Figure 1 and Figure 2.
(e) Set the heat gun temperature so that the thermocouple reads the Thermocouple Test
Temperature value specified in Table 1 for the correct Salt Type Letter.

NOTE: It is recommended that the Heat Gun setting temperature be initially set high
enough such to achieve a Thermocouple Test Temperature that uses approximately ½
the allowable temperature tolerance defined in Table 1.

NOTE: For Heat Guns with a digital display, the Heat Gun display temperature will
typically be higher than the temperature at the thermocouple.

NOTE: During Heat Gun Temperature Settings calibration to achieve the Thermocouple
Test Temperature, the thermocouple temperature will slightly vary up and down
according to the thermal regulation of the Heat Gun. The temperature values recorded
should be the average of the observed results.

(f) Verify and record that the center thermocouple temperature value is within the
Thermocouple Test Temperature value tolerance specified in Table 1.
(g) Move and place the thermocouple approximately 0.33 inch (0.85 cm) from the
centerline of the heat protection shield left or right at the approximate location the
sensing element will be placed as shown in Figure 1 and Figure 2.

NOTE: If measuring the 2 nd location right of centerline, route thermocouple from the
right. If measuring the 2 nd location left of centerline, route thermocouple from the left.

NOTE: The Heat Gun 2 nd or off-axis location may be below the lower limit in the
Table 1 as the temperature may reduce near the edges left or right of cent er test
position.

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(h) Record the second or off -axis thermocouple value.
(i) Calculate the two (2) point average temperature of the center point and second or off -
axis thermocouple readings.
EXAMPLE
Step 6 Center Step 2 nd 2 pt Average
Salt Type Letter Thermocouple Thermocouple Thermocouple Test
Temperature (T center) Temperature (T 2 nd) Temperature
A 290 °F / 143 °C 260 °F / 127 °C 275 °F / 135 °C

FORMULA: 2pt Average Thermocouple Test Temperature


= (T center + T 2 nd)/2
= (290 °F + 260 °F)/2
= 275 °F

(j) If the above 2 Point (pt) average Thermocouple Test Temperature value is not within
the tolerance allowed in Table 1 using a Center and Left off axis position or Center and
Right off axis position, attempt steps 4) through 9) trying the opposite side of the tested
Center and Left or Right off axis position until the 2 Point (pt) average Thermocouple
Test Temperature value is within the tolerance limits. This will mitigate some heat gun
variability. If the testing is not successful, replace the heat gun with one with a more
uniform output.

NOTE: It is recommended this value be near or approximately at the mid -point of the
temperature range defined by the tolerance in Table 1.

(k) Record the two (2) point average Thermocouple Test Temperature verification
temperature under the pre-test remarks Data Sheet in Table 2 (Refer Appendix A) for
reference only.

(2) For Center Wire Resistance (CWR) Measurements

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NOTE: CWR Measurements must be taken with an LCR meter and not a DMM. There
are Sensing Element DC offset voltage restrictions that are required to be maintained
as well as electrical connection constraints to prevent Sensing Element polarization
damage risk.

o The LCR meter shall be configured as follows:


▪ Measurement mode: Resistance (R)
▪ Range: 100 Ω or 200 Ω as applicable

o The LCR meter shall be capable of meeting the following requirements:


▪ Frequency: 1 kHz
▪ Bias: 0.6-1.0 Vrms, 0 Vdc offset

NOTE: These settings must be set at the meter if configurable or it must be confirmed
that the meter is capable of these settings if not configurable.

(3) For Salt Core Impedance (SCI) Measurements


o The LCR meter shall be configured as follows:
▪ Measurement mode: Impedance (Z)
▪ Heated range: 10 Ω or 10000 Ω as applicable
▪ Room Temperature Impedance range: 10000 Ω or 10MΩ as applicable
o The LCR meter shall be capable of meeting the following requirements:
▪ Frequency: 1 kHz
▪ Bias: 0.6-1.0 Vrms, 0 Vdc offset

CAUTION: When you do the test, do not use a meter that applies dc voltage. Do not
use insulation resistance "megger" testers or dielectric voltage "hypot" testers. These
will damage the sensing element.

NOTE: These settings must be set at the meter, if configurable or it must be confirmed
that the meter is capable of these settings if not configurable.

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C. RC – Procedure - Bench Top Thermal Test
(1) Test locations
(a) Refer to Figure 4 below for test locations and test sections:

Figure 4. Test Locations for Compartment Overheat

(b) For sensing elements longer than 30 inch (76.2 cm) it shall be tested in three (3)
locations. Testing shall NOT be performed within 1 inch (2.54 cm) of the connectors :
1) The 1 st location shall be from 2-14 inches (5-35 cm) from the beginning of the
sensing element and as close to the end as limits allow. Each location will consist
of 3 test points with a 3-4 inch (7.62 to 10.16 cm) center to center spacing between
each test point. If the “Heated Impedance” Z value is below the Zeq(limit) for test
point 1, test point 2, or test point 3, no additional test points within this test location
are required and can be entered directly on the data sheet as the final Zeq( Calc).
If the “Heated Impedance” Z value is at or above the Zeq(limit) for all 3 test points,
the Zeq(Calc) will have to be calculated.
2) The 2 nd location shall be a location between 33% and 67% of the length of the
sensing element AND at least 10 inches (25 cm) from the 1 st and 3 rd test locations
for sensing elements longer than 60 inches (152.4 cm). Each location will consist
of 3 test points with a 3-4 inch (7.62 to 10.16 cm) center to center spacing between
each test point. If the “Heated Impedance” Z value is below the Zeq(limit) for test
point 1, test point 2, or test point 3, no additional test points within this test location
are required and can be entered directly on the data sheet as the final Zeq(Calc).
If the “Heated Impedance” Z value is at or above the Zeq(limit) for all 3 test points,
the Zeq(Calc) will have to be calculated.

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3) The 3 rd location shall be from 2-14 inches (5-35 cm) from the opposite end of the
sensing element and as close to the end as limits allow. Each location will consist
of 3 test points with a 3-4 inch (7.62 to 10.16 cm) center to center spacing between
each test point. If the “Heated Impedance” Z value is below the Zeq(limit) for test
point 1, test point 2, or test point 3, no additional test points within this test locatio n
are required and can be entered directly on the data sheet as the final Zeq(Calc).
If the “Heated Impedance” Z value is at or above the Zeq(limit) for all 3 test points,
the Zeq(Calc) will have to be calculated.
(c) If the sensing element is between 14 - 30 inches (35 - 76.2 cm) long it shall be tested
in two (2) locations. Testing shall NOT be performed within 1 inch (2.54 cm) of the
connectors:
1) The 1 st location shall be from 2-14 inches (5-35 cm) from the beginning of the
sensing element and as close to the end as limits allow. Each location will consist
of 3 test points with a 3-4 inch (7.62 to 10.16 cm) center to center spacing between
each test point. If the “Heated Impedance” Z value is below the Zeq(limit) for test
point 1, test point 2, or test point 3, no additional test points within this test location
are required and can be entered directly on the data sheet as the final Zeq(Calc).
If the “Heated Impedance” Z value is at or above the Zeq(limit) for all 3 test points,
the Zeq(Calc) will have to be calculated.
2) The 2 nd location shall be from 2-14 inches (5-35 cm) from the end of the sensing
element and as close to the end as limits allow. Each location will consist of 3 test
points with a 3-4 inch (7.62 to 10.16 cm) center to center spacing between each
test point. If the “Heated Impedance” Z value is below the Zeq(limit) for test point
1, test point 2, or test point 3, no additional test points within this test location are
required and can be entered directly on the data sheet as the final Zeq(Calc). If the
“Heated Impedance” Z value is at or above the Zeq(limit) for all 3 test points, the
Zeq(Calc) will have to be calculated.
(d) Preformed and non-preformed sensing elements less than 14 inches (35 cm) shall be
tested in one (1) location and at (1) test point furthermost distance from the connectors.
Testing shall NOT be performed within 1 inch (2.54 cm) of the connectors. Avoid
aiming the heat gun at any grommets used to attach the sensing element if installed

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on a bracket. In some instances, the heat gun flange must be removed in order to
effectively execute the testing of the preformed sensing elements. The preformed
sensing elements shall be tested to the thermocouple test temperature identified in
Table 1 plus 65°F (36°C).
1) The 1st and only (middle) location shall be in the middle area farthest from the
beginning and end of the sensing element that has a width of approximately 1.5 to
2.0 inches (3.81 to 5.08 cm).
(2) Test article preparations
(a) Remove the sensing element from packing material ensuring that the packing material
is stored in a location where it will be shielded from the output of the heat gun.
(b) Uncoil the non-preformed sensing element to ensure access to the necessary start,
middle, and end locations required for testing. Minimize bending to ensure easier re-
coiling and return to packaging. Ensure sensing elements are left straight and not bent
for a minimum of 1 inch (2.54 cm) from rear hex nuts of the sensing element
connectors.

CAUTION: Do not uncoil/straighten preformed sensing elements. They cannot be


easily re-formed without a precision fixture.

(c) Mark the test locations using a permanent ink marker. Refer to Section 3.C.(1) Test
Locations for instructions on test locations.

NOTE: Permanent Marker will not affect sensing element operation. It is not necessary
to remove the markings after testing is complete.

(d) Select test cable (P/N 1146006-0254-00) {Pin Style} or (1148006-0254-00) {Socket
Style}, or test contact pin (P/N 349457), or [test contact pin (P/N 349457) and shell &
insert assembly (P/N 476232)], which best mate with the sensing element under test.
For sensing elements which are terminated with Lugs, the test lead can be clipped to
the lug for the center wire connection and the sensing element sheath for the common
connection.

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CAUTION: Use a connection cable or install a test pin in the socket connector to
prevent damage to the sensing element connectors.

(e) Turn on the LCR meter. If the meter is configurable, set the LCR meter to a test
frequency of 1 kHz, DC bias to 0 VDC, signal amplitude to approximately 0.8 ±0.2
Vrms, and measurement mode of “Z”. If the meter is not configurable, using the meter
specification sheet, ensure theses parameters are met on the LCR meter .
(f) Connect the LCR meter for the appropriate measurement type as described below:
For CWR measurements:
1) Connect the center wire of the connecting cable (P/N 1146006-0254-00) {Pin Style}
or (1148006-0254-00) {Socket Style}, or test contact pin (P/N 349457),or [test
contact pin (P/N 349457) and shell & insert assembly (P/N 476232) ], which best
mate with the sensing element under test on one end of the sensing element to
one terminal on the LCR meter.
2) Connect the center wire of the connecting cable (P/N 1146006-0254-00) {Pin Style}
or (1148006-0254-00) {Socket Style}, or test contact pin (P/N 349457),or [test
contact pin (P/N 349457) and shell & insert assembly (P/N 476232)], which best
mate with the sensing element under test on the other end of the sensing element
to the other terminal on the LCR meter.

NOTE: It is expected that the connecting cable impedance is less than 0.25 Ohms. It
may be necessary to subtract the connecting cable impedance if the tolerances in
Section 2.E.(2) Table are not met.

For SCI measurements:


1) Connect the center wire of the connecting cable (P/N 1146006-0254-00) {Pin Style}
or (1148006-0254-00) {Socket Style}, or test contact pin (P/N 349457),or [test
contact pin (P/N 349457) and shell & insert assembly (P/N 476232) ], which best
mate with the sensing element under test to the plus or positive terminal on the
LCR meter

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2) Connect the negative terminal on the LCR meter to the shield of the connecting
cable (P/N 1146006-0254-00) {Pin Style} or (1148006-0254-00) {Socket Style} or
the sensing element tube near one connector (away from the area or end being
heated).

CAUTION: When connecting the cable to the sensing element, support the cable back
shell with one hand and the sensing element end with the other, then twist the nut until
tight. Do not twist the sensing element or the mating test cable if used.

NOTE: If using a test cable, ensure that when the mating cable is connected from pin
and/or socket connectors, that the mating cable is held so that it does not rotate while
threading and connecting to the sensing element connector. An incremental threading
and engagement pushing while holding the connector is required to ensure the mating
cable is not twisting and damaging the core cables or mating pin contacts or shell and
insert assemblies. Same for disconnecting except in reverse .

(3) Test Set Up


(a) For CWR measurements:
1) Turn on the LCR meter.
2) Refer to the LCR meter operating manual to set the required measurement test
conditions. Typical example would be to set the measurement parameter by
selecting or entering on the applicable meter buttons (example “L/C/R/Z”); settin g
the measurement frequency by selecting or entering on the applicable meter
buttons (example “FREQ”); setting the measurement AC amplitude by selecting or
entering on the applicable meter buttons (example “AC”); and setting the
measurement DC bias to 0 by selecting or entering on the applicable meter buttons
(example “DC”);
3) Set the LCR meter to Measurement parameter mode of “R”.
4) Set the LCR meter measurement frequency to 1 kHz if configurable. If the meter is
not configurable, using the meter specification sheet, ensure these parameters are
met on the LCR meter.

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5) Set the LCR meter measurement AC amplitude to approximately 0.8 +/ - 0.2 Vrms
and DC bias or offset to 0 Vdc. If the meter is not configurable, using the meter
specification sheet, ensure the LCR meter parameters in Section 2.E.(2) Table are
met.
6) Set the measurement range as applicable (100Ω or 200Ω) if applicable.
7) Connect the LCR meter to the sensing element start and the sensing element end.

NOTE: It is expected that the connecting cable impedance is less than 0.25 Ohms. It
may be necessary to subtract the connecting cable impedance if the tolerances in
Section 2.E.(2) Table are not met.

(b) For SCI measurements:


1) If the meter is configurable, set the LCR meter to a test frequency of 1 kHz, ensure
or set DC bias to 0Vdc, AC signal amplitude to approximately 0.8 +/- 0.2 Vrms, and
measurement mode of “Z”. If the meter is not configurable, using the meter
specification sheet, ensure these parameters are met on the LCR meter.
2) Ensure the LCR meter is connected to the sensing element start/end and the
sensing element ground (sensing element tube).

CAUTION: When you do the test, do not use a meter that applies dc voltage. Do not
use insulation resistance "megger" testers or dielectric voltage "hypot" testers. These
will damage the sensing element.

(4) Test Procedure


(a) Enter the top section information (P/N, S/N, date, temperature, Pre Test Remarks, etc.)
and record the results on the applicable Data Sheet in Table 2 (Refer Appendix A).

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Table 1: Heat Gun Temperature Settings
Salt
Thermocouple Test
Type Salt Temp Family PN Zeq ohms
Temperature*
Letter
1070001 148
1072001 148
A 255 °F / 124 °C 275 (-0,+30) °F / 135 (-0,+17) °C
04-90014 148
ALL OTHERS 127
1072001 81
C 310 °F / 154 °C 332 (-0,+30) °F / 167 (-0,+17) °C
ALL OTHERS 68
D 400 °F / 204 °C 427 -0,+30) °F / 219 (-0,+17) °C ALL 97
M 180 °F / 82 °C 196 -0,+30) °F / 91 (-0,+17) °C ALL 128
R 356 °F / 180 °C 381 (-0,+30) °F / 194 (-0,+17) °C ALL 81
* For preformed sensing elements 14” (35 cm) or less, the Thermocouple Test
Temperature will be the value stated in Table 1 plus 65 °F (36 °C)

Note: The Salt Type is designated by the P/N in one of two ways:
The letter in the P/N (i.e. 04-90014-9238A is Salt Type “A”)
The end dash number (i.e. 35535-2-310 is Salt Type “C”)
P/N’s 04-90016-901, 04-90016-902, 1094006-046, & 1095006-046 are
Salt Type “R”

WARNING: If the hot air is set above 392 °F (200 °C), ensure the surroundings are
free of fuel vapors and other ignition sources.

(b) Measure the Center Wire Resistance and log the value in the Data Sheet Table 2
(Refer Appendix A).
(c) Turn on the heat gun and set and verify the temperature at the interval frequency per
Section 3.B. using the thermocouple temperature values specified in Table 1. Allow
the heat gun to preheat for a minimum of 30 seconds (0.5 minutes) and must reach
proper stable test temperature. Ensure that the exhaust of the heat gun is directed in
a safe direction. Refer to individual P/N top level drawings to determine salt type .
(d) Measure and record the “Room Temperature Impedance” using the LCR meter and
SCI Measurement criteria. The value must be ≥ 10 kΩ and < 3MΩ. Log the value on
the Data Sheet Table 2 (Refer Appendix A). Refer to Section 3.C.(5).(b). Post Test for
values that are out of tolerance.

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NOTE: If the “Room Temperature Impedance” is ≥3MΩ check LCR meter lead
continuity by shorting leads together and then verify LCR meter to sensing element
lead connections and retest if necessary.

(e) Heat the 1 st test point in the first test location for a minimum of 60 seconds (1 minute)
and no more than 120 seconds (2 minutes). Refer to Section 3.B.(4).(a) Test Locations
for instructions on test locations.

NOTE: If the “Heated Impedance” is below the Zeq(limit) for five (5) or more seconds
prior to 60 seconds, the full 60 seconds wait time is NOT required (can proceed to next
test location).

NOTE: For optimum test execution it is best to measure the CWR value first, then
calculate the Zeq(limit). Perform the individual heated test points and assess if they
are below the Zeq(limit). If not, continue heating additional local test points up to three
(3) total before advancing to the next test location of the sensing element. Individual
Z readings are not required to be ≤ Zeq(limit). Individual Z readings must be >0.4Ω
and < 3 MΩ (the upper room temperature impedance limit). Repeat the same testing
method until all three (3) test locations of the sensing element are tested. Then go
back and perform the Zeq(Calc) math calculations to assess pass/fail.

(f) Measure and record the “Heated Impedance” using the LCR meter and SCI
Measurement criteria. Repeat Steps e) to g) for a total of three (3) times within this test
location area (3 readings) with a 3 to 4 inch (7.62 to 10.16 cm) spacing.

NOTE: If the “Heated Impedance” Z value is below the Zeq(limit) for test point 1, test point
2, or test point 3, no additional test points within this test location are required and can be
entered directly on the data sheet as the final Zeq(Calc) .

(g) Record each value on the Data Sheet and then use the values to calculate the
Zeq(calc) value using the formula below:

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Zeq(Calc) = 1 / {(1/Z 1 + 1/Z 2 + 1/Z 3 )}

The Zeq(calc) value must be less than or equal to the Zeq(limit) value. Zeq(limit) =
Zeq(snsr) f rom Table 1 for the salt type sensing element + ½ * CWR measured value
in ohms and greater than 0.4Ω.

EXAMPLE: Target Limit = 127 Ω CWR = 4 Ω


Zeq(Calc) < 127 + 4/2 Zeq(Calc) < 129
Z 1 = 170 Ω Z 2 = 400 Ω Z 3 = 1200 Ω
Zeq(Calc) = 1 / {(1/170 + 1/400 + 1/1200)}
Zeq(Calc) = 108 Ω Unit Passes

NOTE: The calculation is derived to account for differencesbetween this test


procedure and the Acceptance Test Procedure (ATP).

(h) Log the Zeq(limit) and Zeq(calc) value on the Data Sheet Table 2 (Refer Appendix A).

NOTE: The Zeq(Calc) value may be calculated once all 3 test points within a test
location are complete. It is not required to calculate Zeq(Calc) before moving on from
a single test location.

(i) Remove the heat gun from sensing element and let it cool for three (3) minutes or until
the “Room Temperature Impedance” is above the limit (see next step). Wipe the
sensing element with a damp cloth to restore it to room temperature.
1) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied, then check the connections and repeat Steps c) thru g)
and if necessary, change the test connection to the sensing element to the end
nearest the test location.
2) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied upon retest, then refer to Section 3.C.(5).(b) Post Test
for values that are out of tolerance.

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NOTE: If the “Room Temperature Impedance” increases above the limit for five (5) or
more seconds prior to three (3) minutes with the damp cloth removed, the full three (3)
minutes wait time is NOT required (can proceed to next test location ).

(j) Measure and record the “Room Temperature Impedance” using the LCR meter and
SCI Measurement criteria. The value must be between 10 kΩ and 3MΩ. Log the value
on the Data Data Sheet Table 2 (Refer Appendix A). Refer to Section 3.C.(5).(b) Post
Test for values that are out of tolerance.
(k) Heat the 1 st test point in the second test location for a minimum of 60 seconds (1
minute) and no more than 120 seconds (2 minutes). Refer to Section 3.B.(4).(a) Test
Locations for instructions on test locations.

NOTE: If the “Heated Impedance” is below the Zeq(limit) for five (5) or more seconds
prior to 60 seconds, the full 60 seconds wait time is NOT required (can proceed to next
test location).

NOTE: For optimum test execution it is best to measure the CWR value first, then
calculate the Zeq(limit). Perform the individual heated test points and assess if they
are below the Zeq(limit). If not, continue heating additional local test points up to three
(3) total before advancing to the next test location of the sensing element. Individual
Z readings are not required to be ≤ Zeq(limit). Individual Z readings must be >0.4Ω
and < 3 MΩ (the upper room temperature impedance limit). Repeat the same testing
method until all three (3) test locations of the sensing element are tested. Then go
back and perform the Zeq(Calc) math calculations to assess pass/fail.

(l) Measure and record the “Heated Impedance” using the LCR meter and SCI
Measurement criteria. Repeat Steps k) thru m) for a total of three (3) times within this
test location area (3 readings) with a 3 to 4 inch (7.62 to 10.16 cm) spacing.

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NOTE: If the “Heated Impedance” Z value is below the Zeq(limit) for test point 1, test
point 2, or test point 3, no additional test points within this test location are required
and can be entered directly on the data sheet as the final Zeq(Calc) .
(m) Record each value on the data sheet and then use the values to calculate the Zeq(calc)
value using the formula below:

Zeq(Calc) = 1 / {(1/Z 1 + 1/Z 2 + 1/Z 3 )}

The Zeq(calc) value must be less than or equal to the Zeq(limit) value. Zeq(limit) =
Zeq(snsr) from Table 2 for the salt type sensing element + ½ * CWR measured value
in ohms and greater than 0.4Ω.
(n) Log the Zeq(limit) and Zeq(calc) value on the Data Sheet Table 2 (Refer Appendix A).

NOTE: The Zeq(Calc) limit may be calculated once all three (3) test points on a sensing
element are complete. It is not required to calculate Zeq(Calc) before moving on from
a test location.

(o) Remove the heat gun from sensing element and let it cool for at least 3 minutes. A
damp cloth can be used to restore sensing element to room temperature.
1) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied, then check the connections and repeat steps j) through
m) and if necessary, change the test connection to the sensing element to the end
nearest the test location.
2) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied upon retest, then refer to Section 3.C.(5).(b) Post Test
for values that are out of tolerance.

NOTE: If the “Room Temperature Impedance” increases above the limit for five (5) or
more seconds prior to three (3) minutes with the damp cloth removed, the full three (3)
minutes wait time is NOT required (can proceed to next test location).

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(p) Measure and record the “Room Temperature Impedance” using the LCR meter and
SCI Measurement criteria. The value must be ≥ 10 kΩ and < 3 MΩ. Log the value on
the Data Sheet Table 2 (Refer Appendix A). Refer to Section 3.C.(5).(b) Post Test for
values that are out of tolerance.
(q) Heat the 1 st test point in the third test location for a minimum of 60 seconds (1 minute)
and no more than 120 seconds (2 minutes). Refer to Section 3.B.(4).(a) Test Locations
for instructions on test locations.

NOTE: If the “Heated Impedance” is below the Zeq limit for 5 or more seconds prior to
60 seconds, the full 60 seconds wait time is NOT required (can proceed to next test
location).

NOTE: For optimum test execution it is best to measure the CWR value first, then
calculate the Zeq(limit). Perform the individual heated test points and assess if they
are below the Zeq(limit). If not, continue heating additional local test points up to three
(3) total before advancing to the next test location of the sensing element. Individual
Z readings are not required to be ≤ Zeq(limit). Individual Z readings must be >0.4Ω
and < 3 MΩ (the upper room temperature impedance limit). Repeat the same testing
method until all three (3) test locations of the sensing element are tested. Then go
back and perform the Zeq(Calc) math calculations to assess pass/fail.

(r) Measure and record the “Heated Impedance” using the LCR meter and SCI
Measurement criteria. Repeat Steps q) thru s) for a total of three (3) times within this
test location area (3 readings) with a 3 to 4 (7.62 to 10.16 cm) inch spacing .

NOTE: If the “Heated Impedance” Z value is below the Zeq(limit) for test point 1, test
point 2, or test point 3, no additional test points within this test location are required
and can be entered directly on the data sheet as the final Zeq(Calc) .

(s) Record each value on the data sheet and then use the values to calculate the Zeq(calc)
value using the formula below:

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Zeq = 1 / {(1/Z 1 + 1/Z 2 + 1/Z 3 )}

The Zeq(calc) value must be less than or equal to the Zeq(limit) value. Zeq(limit) =
Zeq(snsr) from Table 1 for the salt type sensing element + ½ * CWR measured value
in Ohms and greater than 0.4Ω.
(t) Log the Zeq(limit) and Zeq(calc) value on the Data Sheet Table 2 (Refer Appendix A).

NOTE: The Zeq(Calc) limit may be calculated once all 3 test points on a sensing
element are complete. It is not required to calculate Zeq(Calc) before moving on from
a test location .

(u) Remove the heat gun from sensing element and let it cool for at least 3 minutes. A
damp cloth can be used to restore sensing element to room temperature.
1) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied, then check the connections and repeat Steps p) thru s)
and if necessary, change the test connection to the sensing element to the end
nearest the test location.
2) If the sensing element does not result in a Zeq value less than or equal to the limit
with the heat gun applied upon retest, refer to Section 3.C.(5).(b) Post Test for
values that are out of tolerance.
(v) Measure and record the “Room Temperature Impedance” after testing the third sensing
element test location using the LCR meter and SCI Measurement criteria. The value
must be ≥ 10 kΩ and < 3 MΩ. Log the value on the Data Sheet Table 2 (Refer Appendix
A). Refer to Section 3.C.(5).(b) Post Test for values that are out of tolerance.
(w) Run the heat gun on fan only mode for at least five (5) minutes to cool, then turn off
the heat gun.
(x) Ensure all data is logged on the Data Sheet Table 2 (Refer Appendix A).

(5) Post test


(a) Verify that all sensing element impedance (Z and Zeq(Calc)) measurements are within
the applicable value limits listed in the attached Data Sheet Table 2 (Refer Appendix

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OPERATION
A). Verify that all test result entries are completed, passing results for each sensing
element test location or sensing elements tested, and sensing element impedance (Z
and Zeq(Calc)) measurements are within applicable value limits.
(b) Any unit that does not meet all requirements of Section 3.C. Test Procedure, does not
meet the requirements of Federal Aviation Administration (FAA) Technical Standar d
Order (TSO)-C11e, is not airworthy and cannot be installed on an aircraft. Mark the
“Reject” box at the bottom of Table 2 (Refer Appendix A).
(c) Ensure that the sensing element has returned to ambient temperature.
(d) Remove LCR meter test leads. Inspect the connector both ends of the CFD sensing
element for damage. Replace the sensing element connector caps if applicable.
(e) Continue to Step 3.D. Identification Procedure.
D. RC - Re-identification of Equipment
(1) If the element fails any of the tests, continue to Section 3.D.(4).
(2) For conforming material, mark one face of the connector hex nut.
(3) Carefully recoil the sensing element to the same original coil diameter (approximately 7.5
inch), taking minimum bend radius into consideration (no kinks permitted), free from bends
within 1 inch (2.54 cm) of hex nut of sensing element connectors, and replace it in the
original packaging material.

NOTE: Minimum Bend radius is 1 inch (2.54 cm).

(4) Apply a dot to the exterior packaging and insert a copy of the Test Datasheet in the
packaging.

NOTE: The identification procedure must be accomplished in order for the service bulletin
to be complete.

If unit fails testing, send unit to address below with Record of Accomplishment form filled
out. Any unit that fails any portion of the test must not be installed/re -installed on an
aircraft.

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Collins Aerospace
Attn: CFD NOE Return
4200 Airport Dr.
Wilson, NC 27896

TELEPHONE: 1.888.265.5467
INTERNATIONAL: 1.319.295.5467
FAX NO: 1.319.295.4941

Email: [email protected]

(5) Record of Accomplishment


(a) Record the test results on the form in Appendix A.

NOTE: At the discretion of the OEM/customer, send the Record of Accomplishment to:

Email: [email protected]
E. Test
Refer to Section 3.C. RC – Procedure - Bench Top Thermal Test

F. Close-Up
Not Applicable

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APPENDIX A

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Appendix A
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Test Datasheet - Bench Top Thermal Test
P/N: Date: ____________
S/N – Date Code: Pre Test Remarks: ____________________________________________________

Test Site Ambient Conditions: Temperature: °F (°C)


Pre-test sensing element CWR (30 Ω max)

Target Measured Calculated


Location PASS/FAIL
Description Z or Zeq(limit) Z Zeq(Calc)
(PN, MID, SN) (Circle One)
(Ω) (Ω) (Ω)
≥ 10 kΩ & Pass
Pre-Location 1 Room Temperature Impedance (Z) N/A
<3M Ω Fail
> 0.4 Ω & *Z1=
Heated Impedance(Z) / Zeq(Calc)
Location 1 ≤ Zeq(Snsr) + Pass
*Z2=
(Zeq(limit) = Zeq(Snsr) from Table 1 ½ CWRmeas Ω Fail
( )
+ ½*CWRmeas
≤ _______ *Z3=

≥ 10 kΩ & Pass
Pre-Location 2 Room Temperature Impedance (Z) N/A
<3M Ω Fail

> 0.4 Ω & *Z1=


Location 2 Heated Impedance(Z) / Zeq(Calc) ≤ Zeq(Snsr) + Pass
( ) (Zeq(limit) = Zeq(Snsr) from Table 1 ½ CWRmeas Ω *Z2=
+ ½*CWRmeas Fail
≤ _______ *Z3=

≥ 10 kΩ & Pass
Pre-Location 3 Room Temperature Impedance (Z) N/A
<3M Ω Fail

> 0.4 Ω & *Z1=


Location 3 Heated Impedance(Z) / Zeq(Calc) ≤ Zeq(Snsr) + Pass
( ) (Zeq(limit) = Zeq(Snsr) from Table 1 ½ CWRmeas Ω *Z2=
+ ½*CWRmeas Fail
≤ _______ *Z3=

≥ 10 kΩ & Pass
Room Temperature Impedance (Z) N/A
Post Test <3M Ω Fail

Sensing Element Performance: Accept [ ] Reject [ ]

Test Technician: Date:

Test Witness: Date:

*Individual Z readings are not required to be ≤Zeq(limit). Individual Z readings must be >0.4Ω and < 3 MΩ (the upper room
temperature impedance limit).

Table 2: Test Datasheet - Bench Top Thermal Test

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Appendix A

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