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Riser Calculations

This document contains calculations for determining riser sizes and weights for castings of different shapes including cylinders, bars, and plates. It provides formulas and values used to calculate modulus, diameters, heights, feed distances, and riser weights.

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manishsahu
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© © All Rights Reserved
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103 views

Riser Calculations

This document contains calculations for determining riser sizes and weights for castings of different shapes including cylinders, bars, and plates. It provides formulas and values used to calculate modulus, diameters, heights, feed distances, and riser weights.

Uploaded by

manishsahu
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Riser Calculation

Part Name- Pattern No-


Casting Weight(k.g) 88 Riser Weight 2357.7

Modulus of cylinder (For thickness(h) less then 25mm no riser is req)


Modulus calculation for Value of Pie 3.1415926536 MEF of sleeve 1.5
cylinder casting Formula for cylinder
Volume π r² h Horizontal F.D 3.6√T
Surface Area 2π r h +π r² Vertical F.D 7.15√T
Riser Modulus 1.2*Casting Modulus End Effect 2.5√T
Sand riser Modulus 5.66 1.69
Sections
Modulus-1 Modulus-2 Modulus-3 Modulus-4 Modulus-5
1.692 BAR 0 BAR 0 BAR 0 BAR 0 BAR
D 110 4.33 0.00 0.00 0.00 0.00
H(T) 65 2.56 0.00 0.00 0.00 0.00
Volume 37.70 0.00 0.00 0.00 0.00
S.A 49.55 0.00 0.00 0.00 0.00
Casting Modulus 0.76 0.00 0.00 0.00 0.00
Riser Modulus 0.91 0.00 0.00 0.00 0.00
Riser Diameter 3.50 0.00 0.00 0.00 0.00
Riser Height 5.50 0.00 0.00 0.00 0.00
Horizontal F.D(mm) 146.28 0.00 0.00 0.00 0.00
Vertical F.D(mm) 290.52 0.00 0.00 0.00 0.00
End Effect(mm) 101.58 0.00 0.00 0.00 0.00
Total feeding radi. 190.7 0.0 0.0 0.0 0.0
Total feeding Dia. 381.5 0.0 0.0 0.0 0.0
Non Feeding Zone® -373.04 0.00 0.00 0.00 0.00
Riser weight 6.7375 0 0 0 0
Riser Calculation Sheet
Project & Channage-
Gating system Wt. 5 Casting Yield 3.6%

Modulus of Bar (i.e W<5T)


Modulus calculation for Value of Pie 3.1415926536 MEF of sleeve 1.5
bar casting Formula for cylinder
Volume L*W Horizontal F.D 3.6√T
Surface Area 2(L+W) Vertical F.D 7.15√T
Riser Modulus 1.2*Casting Modulus End Effect 2.5√T
Sand riser Modulus 5.66
Sections
Modulus-1 Modulus-2 Modulus-3 Modulus-4 Modulus-5
1.692 BAR 0 BAR 0 BAR 0 BAR 0 BAR
H 110 4.33 0.00 0.00 0.00 0.00
W 65 2.56 0.00 0.00 0.00 0.00
L 422 16.61 0.00 0.00 0.00 0.00
Volume 11.08 0.00 0.00 0.00 0.00
S.A 13.78 0.00 0.00 0.00 0.00
Casting Modulus 0.80 0.00 0.00 0.00 0.00
Riser Modulus 0.97 0.00 0.00 0.00 0.00
Riser Diameter 4.00 0.00 0.00 0.00 0.00
Riser Height 6.00 0.00 0.00 0.00 0.00
Horizontal F.D(mm) 146.28 0.00 0.00 0.00 0.00
Vertical F.D(mm) 290.52 0.00 0.00 0.00 0.00
End Effect(mm) 101.58 0.00 0.00 0.00 0.00
Total feeding radi. 197.08 0.00 0.00 0.00 0.00
Total feeding Dia. 394.15 0.00 0.00 0.00 0.00
Riser Qty 2.00 0.00 0.00 0.00 0.00
Riser weight 19.20 0.00 0.00 0.00 0.00
Non Feeding Zone® -366.31 0.00 0.00 0.00 0.00
Drawing no Customer-Deevin

Modulus of Plate (i.e W>5T)


Modulus calculation for bar Value of Pie 3.1415926536 MEF of sleeve 1.5
casting Formula for cylinder
Volume N/A Horizontal F.D 3.6√T
Surface Area N/A Vertical F.D 7.15√T
Riser Modulus 1.2*Casting Modulus End Effect 2.5√T
Sand riser Modulus 5.66
Sections
Modulus-1 Modulus-2 Modulus-3 Modulus-4 Modulus-5
8.75 PLATE 0 BAR 0 BAR 0 BAR 0 BAR
W 280 11.02 0.00 0.00 0.00 0.00
T 32 1.26 0.00 0.00 0.00 0.00
L 280 11.02 0.00 0.00 0.00 0.00

Casting Modulus 5.51 0.00 0.00 0.00 0.00


Riser Modulus 6.61 0.00 0.00 0.00 0.00
Riser Diameter 24.96 0.00 0.00 0.00 0.00
Riser Height 37.44 0.00 0.00 0.00 0.00
Horizontal F.D(mm) 102.63 0.00 0.00 0.00 0.00
Vertical F.D(mm) 203.84 0.00 0.00 0.00 0.00
End Effect(mm) 71.27 0.00 0.00 0.00 0.00
Total feeding radi. 419.59 0.00 0.00 0.00 0.00
Total feeding Dia. 839.19 0.00 0.00 0.00 0.00
Riser Qty 1.00 0.00 0.00 0.00 0.00
Riser weight 2331.81 0.00 0.00 0.00 0.00
Non Feeding Zone® -559.19 0.00 0.00 0.00 0.00
Riser Calculation
Casting Weight(k.g) 10 Riser Weight 231.4

Modulus calculation for Value of Pie 3.1415926536 MEF of sleeve 1.5


cylinder casting Formula for cylinder
Volume π r² h Horizontal F.D 3.6√T
Surface Area 2π r h +π r² Vertical F.D 7.15√T
Riser Modulus 1.2*Casting Modulus End Effect 2.5√T
Sand riser Modulus 5.66 #DIV/0!
Modulus-1 Modulus-2 Modulus-3 Modulus-4 Modulus-5
0 BAR 0 BAR 0 BAR 0 BAR 0 BAR
D 0.00 0.00 0.00 0.00 0.00
H(T) 0.00 0.00 0.00 0.00 0.00
Volume 0.00 0.00 0.00 0.00 0.00
S.A 0.00 0.00 0.00 0.00 0.00
Casting Modulus 0.00 0.00 0.00 0.00 0.00
Riser Modulus 0.00 0.00 0.00 0.00 0.00
Riser Diameter 0.00 0.00 0.00 0.00 0.00
Riser Height 0.00 0.00 0.00 0.00 0.00
Horizontal F.D(mm) 0.00 0.00 0.00 0.00 0.00
Vertical F.D(mm) 0.00 0.00 0.00 0.00 0.00
End Effect(mm) 0.00 0.00 0.00 0.00 0.00
Total feeding radi. 0.0 0.0 0.0 0.0 0.0
Total feeding Dia. 0.0 0.0 0.0 0.0 0.0
Non Feeding Zone® 0.00 0.00 0.00 0.00 0.00
Riser weight 0 0 0 0 0
Riser Calculation Sheet
Runner Weight 2 Casting Yield 4.1%

Modulus calculation for Value of Pie 3.1415926536 MEF of sleeve 1.5


bar casting Formula for cylinder
Volume L*W Horizontal F.D 3.6√T
Surface Area 2(L+W) Vertical F.D 7.15√T
Riser Modulus 1.2*Casting Modulus End Effect 2.5√T
Sand riser Modulus 5.66
Modulus-1 Modulus-2 Modulus-3 Modulus-4 Modulus-5
5.145 PLATE 0 BAR 0 BAR 0 BAR 0 BAR
H 152 5.98 0.00 0.00 0.00 0.00
W 782 30.79 0.00 0.00 0.00 0.00
L 1017 40.04 0.00 0.00 0.00 0.00
Volume 184.24 0.00 0.00 0.00 0.00
S.A 73.54 0.00 0.00 0.00 0.00
Casting Modulus 2.51 0.00 0.00 0.00 0.00
Riser Modulus 3.01 0.00 0.00 0.00 0.00
Riser Diameter 11.50 0.00 0.00 0.00 0.00
Riser Height 17.50 0.00 0.00 0.00 0.00
Horizontal F.D(mm) 507.37 0.00 0.00 0.00 0.00
Vertical F.D(mm) 1007.69 0.00 0.00 0.00 0.00
End Effect(mm) 352.34 0.00 0.00 0.00 0.00
Total feeding radi. 653.42 0.00 0.00 0.00 0.00
Total feeding Dia. 1306.84 0.00 0.00 0.00 0.00
Riser Qty 1.00 0.00 0.00 0.00 0.00
Riser weight 231.44 0.00 0.00 0.00 0.00
Non Feeding Zone® -289.84 0.00 0.00 0.00 0.00

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