Astm E2021-15 (2023)
Astm E2021-15 (2023)
for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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4.2 The sample temperature is monitored to determine NOTE 1—Much of the literature data for layer ignition is actually from
temperature rise due to oxidative reactions or decomposition a basket in a heated furnace (4), known as the modified Godbert-
Greenwald furnace test. Other data are from nonstandardized hot plates
reactions, or both. (5-9).
4.3 Ignition is considered to have taken place when either of 5.6 Additional information on the significance and use of
the following occurs: this test method may be found in Ref. (10).
4.3.1 Temperature in the dust layer at position of thermo-
couple rises at least 50 °C above the hot plate temperature, or 6. Limitations and Interferences
4.3.2 Visible evidence of combustion is apparent, such as
red glow or flame. 6.1 This test method should not be used with materials
having explosive or highly reactive properties.
4.4 Hot plate surface temperature is varied from test to test,
as necessary, until the hot-surface ignition temperature is 6.2 If the metal (for example, aluminum) plate or ring reacts
determined. with the test material, choose another type of metal that does
not react.
5. Significance and Use
5.1 This test method is applicable to dusts and powders, and 7. Apparatus
provides a procedure for performing laboratory tests to evalu- 7.1 The complete apparatus, shown in Fig. 1, consists of a
ate hot-surface ignition temperatures of dust layers. circular metal (for example, aluminum) plate centrally posi-
5.2 The test data can be of value in determining safe tioned on top of a hot plate. The dust layer is confined within
operating conditions in industrial plants, mines, manufacturing a metal ring on top of the metal plate. An example of an
processes, and locations of material usage and storage. apparatus that has been found suitable is given in Appendix
X2.
5.3 Due to variation of ignition temperature with layer
7.1.1 Heated Surface, consisting of a metal plate of approxi-
thickness, the test data at one thickness may not be applicable
mately 200 mm diameter and at least 20 mm thick. This plate
to all industrial situations (see Appendix X1). Tests at various
is centrally placed on top of a commercial hotplate. A thermo-
layer thicknesses may provide a means for extrapolation to
couple is mounted radially in the metal plate, with its junction
thicker layers, as listed in the following for pulverized Pitts-
in contact with the plate within 1.0 mm 6 0.5 mm of the upper
burgh bituminous coal dust (2). Mathematical modeling of
surface. This thermocouple is connected to a temperature
layer ignition at various layer thicknesses is described in Ref.
controller. The plate and its thermocouple-controller assembly,
(3).
in conjunction with the commercial hotplate, should satisfy the
Layer Thickness, mm Hot-Surface Ignition Temperature, °C
6.4 300
following requirements:
9.4 260 7.1.1.1 The plate should be capable of attaining a maximum
12.7 240 temperature of 450 °C without a dust layer in position,
25.4 210
7.1.1.2 The temperature controller must be capable of main-
5.4 This hot plate test method allows for loss of heat from taining the temperature of the plate constant to within 65 °C
the top surface of the dust layer, and therefore generally gives throughout the time period of the test,
a higher ignition temperature for a material than Test Method 7.1.1.3 When the temperature of the plate has reached a
E771, which is a more adiabatic system. constant value, the temperature across the plate should be
5.5 This test method for dust layers generally will give a uniform to within 65 °C, as shown in Fig. 2,
lower ignition temperature than Test Method E1491, which is 7.1.1.4 The temperature control should be such that the
for dust clouds. The layer ignition temperature is determined recorded plate temperature will not change by more than
while monitoring for periods of minutes to hours, while the 65 °C during the placing of the dust layer and will be restored
dust cloud is only exposed to the furnace for a period of to within 2 °C of the previous value within 5 min of placing the
seconds. dust layer, and
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8.4 The user should use due caution around the hot surfaces
present on the test apparatus.
8.5 Tests should be conducted in a ventilated hood or other
area having adequate ventilation to remove any smoke or
fumes.
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distribution with 100 % minus 200 mesh and mass median 11.2.3 Continuously monitor the temperatures of the hot
diameter of ;28 µm. This is the reticulate form Lycopodium plate and of the dust layer as a function of time to the end of
clavatum. The Pittsburgh seam bituminous coal has ;80 % the test. A typical test period is two hours. Continue the test if
minus 200 mesh, a mass median diameter of ;45 µm, and any self-heating is evident. Self-heating may be indicated by
36 % volatility. Additional data that can be used for calibration localized heavy smoke, or increasing temperature. Terminate
are those listed in 5.3 for different layer thicknesses of this coal the test if the layer has completely melted, ignited, or reached
dust. a maximum temperature without igniting and is cooling down.
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FIG. 4 Test Data Showing Nonignition at Set Temperature of 280 °C and Ignition at Set Temperature of 290 °C
11.3.3 Confirm the temperature at which ignition does not 12.1.2 The volatility, initial moisture, bulk density, and so
occur (10 °C lower than ignition temperature) by at least one forth, of the material, if known,
duplicate test. Record this temperature. 12.1.3 Hot surface ignition temperature of the dust layer,
11.3.4 Discontinue the test series if ignition of a dust layer rounded to the nearest integral multiple of 10 °C,
does not occur at a set temperature of 450 °C. Report this fact 12.1.4 Any observations of flame, smoke, etc.,
and the maximum duration of the test. 12.1.5 The highest temperature at which the dust layer did
11.3.5 If melting occurs, report this fact and the melting not ignite,
temperature, and discontinue the test series.8 NOTE 7—Repeatability and reproducibility sometimes may be very
11.3.6 If flames appear above the surface of the dust but the poor for reasons associated with the physical nature of the dusts and the
dust itself does not ignite, consider the temperature at which behavior of the dust layers during the test. When this occurs, it should be
the flames appear to be the ignition temperature.9 reported and all results should be accepted as equally valid. The test report
11.3.7 If foaming10 of the dust layer occurs, record this fact should include a brief description of the nature of the combustion
following ignition, especially noting behavior such as unusually rapid
and continue the testing until ignition, flaming, or melting is combustion or violent decomposition. Factors likely to affect the signifi-
observed, or until the sample cools. cance of the results also should be reported; these include difficulties in the
preparation of layers, distortion of layers during heating, decrepitation,
NOTE 6—With organic dusts, combustion usually takes the form of
and melting.
charring followed by smoldering and glowing that will progress through
the layer and leave a residue of ash. Sugars, starches, and some other dusts 12.1.6 Ignition time,
turn dark, melt, expand, foam, and sometimes char with or without 12.1.7 Depth of dust layer,
ignition. With dust layers composed of certain fine size metal powders,
12.1.8 If the material does not ignite, report this fact and list
ignition may be characterized by the relatively sudden appearance of
highly incandescent smoldering combustion progressing rapidly through the highest test temperature,
the layer. Other fine metal powders may burn at a high temperature. 12.1.9 If the material melts before it ignites, report that
melting occurred above the highest hot plate temperature at
12. Report which no ignition was observed,
12.1 Report the following information: 12.1.10 A complete table of test data should be included, an
12.1.1 Complete identification of the sample including example of which is shown in Appendix X3, listing results in
name, source, and description (if not implicit in the name) of descending order of temperature rather than in the order in
the material tested, which the tests were performed,
12.1.11 Temperature-time curves for the tests may illustrate
8
Some materials, such as sulfur, melt prior to ignition.
the results, and illuminate specific types of behavior, as shown
9
This phenomenon may occur with some hydrides, for example. in Fig. 4, and
10
Some dusts, such as starch, may foam when heated. 12.1.12 Any changes from the standard test procedures.
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13. Precision and Bias 13.2 Bias—Because the values obtained are relative mea-
13.1 Precision: sures of ignition temperature, no statement on bias can be
13.1.1 Repeatability—Duplicate results for the same dust made.
obtained by the same operator with the same apparatus should
agree to within 10 °C. 14. Keywords
13.1.2 Reproducibility—Results obtained for the same dust 14.1 dust layer ignition; hot surface ignition; ignition tem-
in different laboratories should agree to within 20 °C. perature
APPENDIXES
(Nonmandatory Information)
X1.1 The occurrence of ignition in a layer of dust on a justification. More elaborate treatment based on thermal igni-
surface at a given temperature depends critically on the balance tion theory (3) will permit estimates of the ignition tempera-
between the rate of heat generation (self-heating) in the layer tures of layers in other configurations (for example, layers on
and the rate of heat loss to the surroundings. The temperature curved surfaces). However, if accurate predictions of ignition
at which ignition of a given material occurs therefore depends temperature under widely different conditions of exposure (in
on the thickness of the layer. It is beneficial to conduct tests at particular, exposure to a symmetrical high-temperature envi-
two or more layer thicknesses, especially at greater ronment rather than to an unsymmetrical environment like that
thicknesses, and to determine the hot-surface ignition tempera- on a hot plate) are desired, it is preferable to use results
tures for these thicker layers (2, 6). It is then possible to obtained for an experimental procedure matching the different
estimate hot-surface ignition temperatures for other layer environment more closely (for example, ignition in an oven, as
thicknesses by interpolation or extrapolation of the experimen- in Test Method E771). When extensive prediction is intended,
tal results, when plotted as the logarithm of the thickness it is recommended that ignition temperatures be determined for
versus the reciprocal of the ignition temperature in K. This is at least three layer thicknesses and that thicker layers be
the simplest predictive procedure that has some theoretical emphasized.
X2.1 Construction of Heater Surface—Provided the re- choice of which depends primarily on the heating device
quirements presented in 7.1 describing the heated surface available. If the hot plate heater consists, for example, of
(metal plate) are satisfied, the detailed construction of the exposed coiled filaments intended to run at red heat, there
heated surface is not critical. An example is shown in Figs. should be an air gap of about 10 mm between the heater and the
X2.1 and X2.2. The heated surface consists of a circular metal plate so that heat transfer occurs by radiation and convection.
plate (aluminum or stainless steel) of approximately 200 mm If, however, the heater is designed for direct contact and heat
diameter, at least 20 mm thick, and with a smooth surface. It transfer occurs mainly by conduction, the plate needs to be
should be provided with an insulating skirt or cover (G in Fig. thicker so that hot spots are avoided. A thickness of not less
X2.1). The metal plate may be mounted on any suitable than 20 mm is recommended.
electrically heated hot plate, as is commercially available. X2.1.2 The general arrangement is shown in Figs. X2.1-
Ordinary steel is not recommended for the heated surface X2.3. It is preferable to insert indicating and controlling
because of the potential for corrosion problems. thermocouples in holes drilled radially from the edge of the
X2.1.1 There are two ways of achieving a sufficiently plate and parallel to the surface at a depth of 1 mm from the
uniform temperature distribution across the heated plate, the surface.
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X2.2 Measurement of Temperature Distribution on Heated X2.2.2 The measured surface temperature usually will be
Metal Surface—Apparatus suitable for measuring the tempera- lower than the set point temperature of the plate depending on
ture distribution across the hot plate is illustrated in Fig. X2.3. the detailed construction of the thermocouple. This is immate-
The measuring element should consist of a fine thermocouple rial and can be ignored. The essential requirement is an
with the junction flattened and brazed to a disc of copper or accurate measurement of temperature differences rather than of
brass foil 5 mm in diameter. This should be placed at a absolute values.
measuring point and covered with a piece of insulating material X2.2.3 An alternate approach uses a handheld surface
5 mm in thickness and 10 mm to 15 mm in diameter, held by thermocouple probe fitted with insulation.
a vertical glass rod that moves freely in a tubular guide and to
which a fixed load is applied (see Fig. X2.3). X2.3 Measuring Thermocouple—The measuring thermo-
couple in the center of the dust layer is held in place by two
X2.2.1 Temperature measurements should be made along threaded metal rods, each supplied with a spring coil and a
two diameters at right angles and at points 20 mm apart and wingnut as shown in Fig. X2.3. This thermocouple can be
recorded as in Fig. 2. The thermocouple must be allowed to lowered or raised, depending on layer thickness, using the
reach a steady temperature at each point. wingnuts.
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FIG. X2.2 Top View and Side View of Hot-Surface Layer Ignition Apparatus
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X3. TYPICAL TEST DATA FOR DETERMINING THE HOT-SURFACE IGNITION TEMPERATURE OF A DUST LAYER
X3.1 Examples of the temperature versus time data for two TABLE X3.1 Surface Temperature
of these tests (at 240 °C and at 250 °C) are shown in Fig. X3.1. Surface Set Tmax, ∆T,
Time to
The test at 240 °C is a nonignition, and the test at 250 °C is an Tmax, Result of Trial Comments
Temperature,°C °C °C
min
ignition. See Table X3.1.
300 457 +157 60 Ignition smoke, charring
250 520 +270 65 Ignition smoke, charring
240 174 –66 35 Nonignition no change
240 180 –60 35 Nonignition no change
230 138 –92 35 Nonignition no change
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REFERENCES
(1) National Academy of Sciences, National Materials Advisory Board, Burgess, D., “Practical Ignition Problems Related to Intrinsic Safety
Committee on Evaluation of Industrial Hazards, Classification of in Mine Equipment,” Report of Investigations 8464, U.S. Bureau of
Combustible Dusts Relative to Electrical Equipment in Class II Mines, Pittsburgh, Pennsylvania, 1980.
Hazardous Locations, NMAB 353-4, National Academy Press, (6) Bowes, P.C., and Townsend, S.E., “Ignition of Combustible Dusts on
Washington, DC, Appendix B: Layer Ignition Temperature, pp. Hot Surfaces,” British Journal of Applied Physics, Vol 13 , pp.
29–42, 1982. 105–114, 1962.
(2) Miron, Y., and Lazzara, C.P., “Hot-Surface Ignition Temperatures of (7) Bowes, P.C., Self-Heating: Evaluating and Controlling Hazards,
Dust Layers,” Fire and Materials, Vol 12, pp. 115–126, 1988. Elsevier, New York, pp. 211–217, 1984.
(3) Hensel, W., Krause, U., John, W., and Machnow, K., “Critical (8) Bowes, P.C., and Cameron, A., “Self-Heating and Ignition of Chemi-
Parameters for the Ignition of Dust Layers at Constant Heat Flux cally Activated Carbon,” Journal of Applied Chemistry and Biotech-
Boundary Conditions,” Paper 13f in Proceedings of the 28th Annual nology , Vol 21, pp. 244–250, 1971.
Loss Prevention Symposium, AIChE and ASTM, Atlanta, GA, April (9) Beever, P.F., and Thorne, P.F., “Isothermal Methods for Assessing
17–21, 1994. Combustible Powders, Part I—Theoretical and Experimental
(4) Dorsett, H.G., Jr., Jacobson, M., Nagy, J., and Williams, R.P., Approach,” Current Paper CP 5/82, Building Research Establishment,
“Laboratory Equipment and Test Procedures for Evaluating Explosi- Borehamwood, Hertfordshire, England, July 1982.
bility of Dusts,” Report of Investigations 5624, U.S. Bureau of Mines, (10) Guidelines for Engineering Design for Process Safety, Center for
Pittsburgh, Pennsylvania, 1960. Chemical Process Safety of the American Institute of Chemical
(5) Litchfield, E.L., Kubala, T.A., Schellinger, T., Perzak, F.J., and Engineers, New York, Cap 11.4.3, p. 325, 1993.
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