Information

Terminal operation
for G 6200 version 870 201 016
Terminal version 870 217 X16 /
870 227 X16

Contents Page

General hints on operation 2

Generic terms

– 1 Statistics 13
R D F 7 8 9 F1
– 2 Piece length 17
4 5 6
1 2 3 O – 3 Warp change 25
C 0 I
– 4 Style / style change 29

– 5 Fabric optimization 41

– 6 Machine setting 49

Operating philosophy – 7 Warp let-off / warp 57

The generic terms were selected to enable normal – 8 Weft 65

weaving sequences to be easily imagined.
– 9 Cloth take-up 75
Generic term 1 is allocated to the mill manager, the
weaveroom foreman and the group foreman. – 10 Shedding 81

In normal weaving operations, generic terms 2, 4 and – 11 Terry 85

5 are assigned to the foreman.
– 12 Machine equipment 91
Generic terms 3 and 4 are allocated to the warp
gaiter. Machine messages 97

In generic terms 6 to 12, the weaving machine is sub-

divided into units and functions.

The customer must make sure that

only trained personnel operate the ter-
minal.

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G 6200 e 26.03.01 Page 1

 Overview – Pick counter Direct setting Reset functions Display functions Input functions
1x current shift and function /P. 0.5
weaving machine terminal total no. of picks

Page 2
2x other shifts

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Terminal display

List of generic terms

(with new deliveries,
Shift selection
located in control cabinet)

Shift display/Message
in message buffer

Freely definable
F1 key /P. 0.7
I declarations, display
of information from
production manage-

G 6200 e 26.03.01
ment system /P. 0.9
Weaving data
R D F 7 8 9 F1 functions /P. 0.9

4 5 6
"OFF"
A declarations, input of
1 2 3 O for switching off
personnel-related machine functions
data /P. 0.8 C 0 I
"ON"
for switching on
Key switch, locks func- machine functions
tions which must not
be tampered with

Plus/minus, Cancel, Enter,

Foreman call, tension/slacken and interrupts input, confirms input,
manual signalization change prefixes for Cursor or Menu key/P. 0.6 skips to previous clears machine
of a malfunction input values scrolling key/P. 0.4 menu message
 Data exchange

Production management system network

Production
Patterns: management system
– Colour
– Special functions
– Ground/weave
– etc.
CAD Machine station Machine station CAD
system (parallel) (bidirectional) Production data system
parameters (option)
Production Parallel interface Serial interface
Patterns events

G 6200 e 26.03.01
Jacquard BDE (option)
machine Jacquard
control unit serial SR weaving machine
(option)

R D F 7 8 9 F1
4 5 6
1 2 3 O
Parameters and C 0 I

patterns:
– Colour PAS
– Special functions DC 1 (see section 9)
– etc. Memory card
SULZER RÜTI DC/1

Parameters and
C
patterns:
DC
– Colour
– Special functions
– Weft density – Patterning
– Pile height – Parameter setting
– Ground / weave – Archiving

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Page 3
Overview of generic terms

Menu

7 8 9
4 5 6
1 2 3 C
0

Generic term 1
Statistics

Generic term 2
Piece length

Generic term 3
Warp change

Generic term 4
Style/style change

Generic term 5
Fabric optimization F functions
C
Generic term 6
Machine setting F F D
7 8 9
4 5 6
Generic term 7 D
1 2 3
Warp let-off/warp D functions
0
R
Generic term 8
D R
Weft

Generic term 9
Cloth take-up R functions

Generic term 10
Shedding

Generic term 11
Terry

Generic term 12
Machine equipment

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Page 4 G 6200 e 26.03.01

Direct setting functions

Storing a selected function

This function can later be activated

C directly with .

V03 Tension/slacken pile warp

-1-

V05 Tension/slacken warp let-off 1

-1-

V06 Tension/slacken warp let-off 2

-1-
+ Activating a selected function
V07 Tension/slacken warp let-offs 1+2 –
-1-

V08 Stopped: Pull-through fowards/reverse

Running: Reduced weft density -1-

V09 Tension/slacken cloth take-up

-1-

Activating selected function

I with/without key
O -1- Function can be activated without a key
-0- Function can only be activated with a key

Note: The functions V03, V06, V07 and V08 are dynamically configured and appear only when the
machine is appropriately equipped.
The warp tension and speed can be selected for V08 in 3F34.

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G 6200 e 26.03.01 Page 5

Freely definable menu key

7 each D, F and R functions can be allocated to the

menu key. These can then be called up at any time
with . The hierarchy (with/without key) remains un-
changed.

Allocating functions Calling up functions

1. Selecting function F51 in generic term 6

6 Menu bar position: 1 01D12

F51

2. Entering desired function

Menu
Machine running for 1h 11min
6 Menu bar position: 2 03F02
F51

R D F
Procedure:

– Select menu position (1…7) with numerical or

cursor keys .
7 8 9
– Select the function type with or or . 4 5 6
1 2 3
– Select the function number with numerical or cursor 0
keys.
C
– Define further functions or exit function with .

F functions

F D

D functions

D R

R functions

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Page 6 G 6200 e 26.03.01

Freely definable F1 key

One D, F and R function each can be allocated to the

F1 key.
This can be called up at any time with .

Allocating functions:

1. Select function F50 6 F1 key: 00F00 (0:without key)

in generic term 6 F50 00D00 00R00 (0:without key

2. Enter desired generic terms and func- 6 F1 key: 02F25 (0:without key)
tions. F50 04D20 02R15 (0:without key
The F and R functions can be enabled
either with or without key.
(0 means no function selected)

3. Terminate function with .

Calling up a function:
F1
1. Press

2. Press or or F1 key: Select R, D or F

Machine running for 1h 10 min

R
D
F

3. Selected function is called up.

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Permanent functions

Up to four D functions can be defined as permanent

functions. These are then displayed one after the
other at intervals of 10 seconds one minute after the
last key has been pressed.

Allocating functions
6 Permanent functions
1. Select function F52 in generic term 6.
F52 00D00 00D00 00D00 00D00

2. Enter desired generic terms and D functions 6 Permanent functions

(0 means no function selected). F52 04D84 02D14 01D01 00D00

3. Terminate selection with .

Calling up permanent functions

– refrain from pressing a key for a minute.

4 Machine speed: 000 rpm

– first defined D function is displayed. D84

– the next defined D function is displayed after 10 2 Main piece length reached after
seconds. D14 0000 partial pieces 0000 h 00 min

etc.

A declaration (personnel-related data)

Input of personnel-related data, e.g. the personnel number of the weaver, to the production management
system. The text belonging to the function number entered is customer-specific and is supplied by the produc-
tion management system.

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Page 8 G 6200 e 26.03.01

I declaration

With this function information, e.g. error declarations, can be sent directly to the production management
system from the terminal.

Operation
This function is selected by pressing .
Up to four declaration numbers (1 main and 3 sub-declarations) can be entered in the relevant fields.
The individual input fields are selected with the cursor keys HDEK = main declaration
DEK 1 = declaration 1 (to 3)
Text request :
When you press , The production management system transmits the texts belonging to the numbers enter-
ed. The text of the main declaration is displayed at once, the other texts can be displayed by means of the
scroll keys.
– A confirmation is sent to the production management system by pressing .

Weaving data programming (W function)

The shaft, colour and special function data of the pattern can be displayed and modified with . The function
is only accessible via key switch.

Procedure:

1. Press .

2. Enter pick number Weaving data programming

and terminate with . Please enter pick number # 00010

3. The pick data are now displayed and can

C
be modified with or.
The input position can be selected with
or and or . # 00010 Colour: : Spec:
The modification is completed and the Shaft:
previous/next pick displayed with or
or .

Key:
# = pick number
Colour = colour 1…12; on: or off:
Note: Max. 2 colours can be set per
pick.
Spec = Special function tracks 1…8; on:
oder off:
Shaft = Shafts 1…28; high: or low: _

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Special function pattern

The special function pattern is active only when 8F04 = 0 or 8 has been programmed.

Track no. Meaning Remark

1 KSS (warp blocking device) The warp let-off remains stationary.
2 WSS Is active only when in 9F01 weft density pattern is switched off. When
(cloth take-up blocking WSS is programmed on a weaving machine without terry, KSS will
device) automatically take place as well.
3 FLOR 2 Is active only when 11F08 = 2, 3, 4 or 5 has been set and controls
(pile height switchover) switching between the first and second pile heights. If weft density
pattern (9F01) is switched off, it will switch between weft densities 1
and 2 (9F03) unless fringing has been set at the same time.
Note: Should be programmed from the first loose pick of the rele-
vant pick group.
4 FA/GLATT Is only active when 11F08 = 2, 3, 4 or 5 has been set. The reed per-
(pile type recognition/plain) forms a full beat-up.
5 FLSP 2 Controls switching between 1st and 2nd pile warp tension (11F11
(2nd pile warp tension) and 11F12).
6 FRANSEN (fringing motion or When weft density pattern (9F01) is switched off and FRANSEN = 1,
2nd weft density) weaving is effected with the weft density of 9F04.
7 GDSP 2 Controls switching between normal warp tension and 2nd ground
(2nd ground warp tension) warp tension (7F11), or warp tension increased (7F12).
8 DRZ 2 When speed pattern (4F85) is switched off, controls switching bet-
(2nd speed) ween 1st and 2nd speed (4F84/4F85) when controlled main drive is
used.

Machine messages

A distinction is made between: error messages, F... or E..., textile messages T... and user hints M... The M and
T messages are described in the appendix to the operating instructions, the error messages are described in
chapter "S05".
The terminal can store up to 8 machine messages. The most recent message appears in the display, the rest
can be scrolled with .

The displayed message is acknowledged with . Non-acknowledged machine messages disappear during
further operation into the background. If a message is entered in the message buffer, an "E" blinks in the shift display.

Note: If there is at least one message which has to be acknowledged, the machine cannot be started up and the
message is displayed once more.

The machine message buffer is generally automatically cleared at each weaving machine start-up.

If a 9th machine message occurs, the message "Error buffer full" appears in its place. This message is
acknowledged with the key and the 8th machine message appears.

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Page 10 G 6200 e 26.03.01

Explanation of the individual columns in the generic term tables

Some functions appear only for a specific machine configuration, as they are otherwise of no importance

Reset functions which can only be performed while the weaving machine is at standstill are masked out during
machine operation.

1. Terminal function D Specific current weaving machine values can be called up with the aid of the
display functions.
F These functions are used for setting the weaving machine parameters, i.e. pro-
cessor-controlled settings can be modified by entering new data (parameters) in
the F functions.
R The reset functions are used for resetting internal counters and for resetting all
machine parameters to the standard setting.

3. Machine function This text appears on the VFD display for the relevant function.

4. min. / max. This column contains the highest and lowest values which can be entered.

5. Default value These values are set with the reset function 6R99.

Explanation of display configuration in the operating instructions

General: If an additional value cannot be displayed owing to its length or size, "x" appears instead of the
value.

Number of generic term Name of function Direct access to other

function type(s)

R D
Type and number of 2 Weft density at "Weft density Selected subtext
function in generic term F02 pattern = off": 20.0 F/cm : 1 number

1 = F/cm
2 = F/in

Subtext of a function with Input value or actual value Selected subtext

number and plain text with F and D functions in plain text
( F functions only)

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G 6200 e 26.03.01 Page 11

Generic term: 1 Statistics

All production data are coordinated under this generic term.

(R functions accessible only with key)
Fct. Machine function min. max. default value
D01 Shift overview (current shift)
D02 Stoppage counter: total
D03 warp
D04 weft
D11 Shift overview (shift 1)
D12 Stoppage counter: total
D13 warp
D14 weft
D21 Shift overview (shift 2)
D22 Stoppage counter: total
D23 warp
D24 weft
D31 Shift overview (shift 3)
D32 Stoppage counter: total
D33 warp
D34 weft
D41 Shift overview (shift 4)
D42 Stoppage counter: total
D43 warp
D44 weft
D51 Shift overview (shift 5)
D52 Stoppage counter: total
D53 warp
D54 weft
D62 Machine running time / downtime
D63 Last machine running time / downtime
D64 Total stoppages: Warp / weft / package / manual / leno / general
D80 Efficiency / period

R01 Clear counter of current shift

R02 Reset efficiency of current shift
R11 Clear counter of shift 1
R21 Clear counter of shift 2
R31 Clear counter of shift 3
R41 Clear counter of shift 4
R51 Clear counter of shift 5
R60 Clear counters of all shifts
R62 Reset time registration
R64 Clear total number of stops
R70 Clear pick counter totalizator for shifts 1–5
R71 Clear pick counter totalizator for shift 1
R72 Clear pick counter totalizator for shift 2
R73 Clear pick counter totalizator for shift 3
R74 Clear pick counter totalizator for shift 4
R75 Clear pick counter totalizator for shift 5
R80 Reset efficiency and period

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Shift-related statistic functions

Functions D01 to D54 are reserved for shift-related

statistics. Below, a typical example with three shifts
with the shift sequence 1-2-3.
Shift overview
Note:
P: Production
If there is no shift change within a 24 hour operating
%: Efficiency
period, a shift change is automatically carried out, but
Duration: Time since shift change
the number of the current shift is retained. 2nd line: Results in the shift
(max. the last 9h, defined in 15')
– : Pause
General
I : Machine running
" : Warp stop
#: Shift
= : Weft (filling)stop
@#: Current shift
o : Manual stop
xx.x: Value not yet defined
q : Stop by feeder
? : General stops
Reset functions * :Several different stops

All values of the displayed shift can be reset with . Total stoppage counter

TW: Number of warp stops

W: Warp stops per 100'000 picks*
TF: Number of weft (filling) stops
R F: Weft (filling) stops per 100'000 picks*
TPF:Number of stops originating from weft feeder signals
1 @#1 P:060 %:097,5 Duration: 02:05 (package empty or break before feeder)
D01 I"I=IIII PF: Number of stops originating from weft feeder signals *
TG: Number of general stops
1 @#1 TW: 02 TF:01 TPF:00 TG: 00 G: General stops per 100'000 picks*
D02 W:03.3 F: 01.6 PF: 00.0 G:00.0 *) after 50'000 picks the number of stops per 100'000 picks
are displayed
1 @#1 L: 00
D03 AWL:01 GWL:01 GWR:00 AWR:00
Stoppage counter warp
1 @#1TPF: 00 C1 -12: 01 00 00 00 00 00
L: Leno break stops
D04 TFWS: 02 00 00 00 00 00 00
AWL:Stops by auxiliary, fancy or pile warp stop motion
Current shift 1 on the left
Shift 3 GWL:Stops by ground warp stop motion on the left
GWR:Stops by ground warp stop motion on the right
Shift 2 AWR:Stops by auxiliary, fancy or pile warp stop motion on
Shift 1 the right

Stoppage counter weft

TPF: Number of stops originating from weft feeder

signals (package empty or break before feeder)
TFWS: Number of weft (filling) feeder signals where a
machine stoppage was prevented by the
automatic weft feed backup
C1…12: Weft stops per colour finger

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Page 14 G 6200 e 26.03.01

Display functions (D functions)
R
1 Machine running time: 0140:25:10 The running and downtime since the last reset are displayed.
D62 Machine downtime : 0002:31:20 The time is recorded only when the weaving machine is switched
on and independent of the shift.

1 Last machine running time:002 h 43min The duration of the last running and downtime periods is display-
D63 Downtime: 000 h 12min ed.

R
1 Total stops: TW:00000 TF:00000 All stoppages since the last reset are recorded, irrespective of the
D64 TPF:00000 TM:00000 TL:00000 TG:00000 shift set.
Stops which have occurred within the last 200 picks since the last
TW = Total of warp stops
TF = Total of weft (filling) stops stop are counted as follow-on stops and are not recorded.
TPF = Total of stops caused by empty feeders
TM = Total of hand stops
TL = Total of leno stops
TG = Total of other stops

R
1 Efficiency: 099.8 % Efficiency irrespective of shift can be reset with the function 1R80.
D80 Period: 001 h 02 min

Reset functions (R functions)

D
1 Reset efficiency of current shift Reset of efficiency of current shift.
R02

1 Clear counters of all shifts Reset of all statistical data of all shifts.
R60

D
1 Reset time registration Reset of "Machine running and downtime".
R62

D
1 Clear total number of stops Reset of stoppage counter
R64

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G 6200 e 26.03.01 Page 15

1 Clear pick counter totalizator for Reset of pick counter ( ) of all shifts.
R70 shifts 1–5

1 Clear pick counter totalizator for The pick counters ( ) can be reset with reset functions R71–R75
Rn shift m

D
1 Reset efficiency Reset of efficiency irrespective of shift.
R80 and period

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Page 16 G 6200 e 26.03.01

Generic term: 2 Piece length

This generic term contains all piece length parameters.

(F and R functions accessible with/without key depending on 6F43)
Fct. Machine function min. max. Default value
F01 Weft density pattern off
Weft density at "weft density pattern = off": Unit 1 2 1
F02 Density 2.0 315.0 20.0
Weft density: Unit 1 2 1
F03 1st pile height / 2nd pile height 6.0 60.0 18.0
Weft density fringes: Unit 1 2 1
F04 Density 2.0 315.0 20.0
F10 Length correction 10.0 1000.0 100.0
Block monitoring: Unit 1 8 1
Tolerance + 0 99 4
F11 Tolerance - 0 99 4
Block length 0 32767 0
F14 Automatic machine stop 0 4 0
Partial piece and main piece: Unit 0 8 0
F15 Partial piece 0 9999 1
Main piece: … partial pieces 0 9999 0
Separating piece: Unit 1 2 1
Separating piece position 1 4 1
F16 Colour 1 12 1
Density 2.0 315.0 10.0
Cutting point: Colour 1 12 1
F19 Pick/shed 1 9 4
Number of sheds 1 9 2
Separating piece and piece overrun: Unit 0 8 0
F22 Separating piece/ piece overrun 0 9999 0
Weave separating piece imm.: off
F25 Length 2 50
Unit 1 1
Warp length : KA1 / KA2 0 65535 00000
F30 Contraction fact. KA1 / KA2 0 99.9 25.0

D01 Info weft density

D10 Length of repeat (tensioned)
D11 Last proposed length correction
D14 Main piece length reached after …partial pieces / h min
D15 Current piece length (without separating piece) / partial pieces
D30 Residual warp length : KA1 / KA2
D50 Current piece
D51 Last piece

R11 Transfer proposed length correction to 2F10

R15 Reset total piece length

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G 6200 e 26.03.01 Page 17

Explanation of piece length terms

Start of total piece

after overrun

Overrun

 End of repeat

Start of main piece

Main piece (starting with pick number 1)

Cutting point after end

of sample weaving


Total piece

Cutting point after partial piece

(sample weaving)

Separating piece after each partial piece

Partial piece 2

Separating piece 1

Separating piece before/after main piece

selectable: length, colour, density, position

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Page 18 G 6200 e 26.03.01

Input functions (F functions)

D
2 Weft density pattern: on_ off: on: Weaving with density repeat when "Colour sequence = 0 or
F01 8" (8F04). Weft density 0.0 results in standstill of cloth take-up
and warp let-off.
off: See "Weft density" (2F02) for plain weaving machines and
"Weft density" (2F03) for terry weaving machines.

2 Weft density at "weft density Active only when "Weft density pattern: off" (2F01).
F02 pattern = off": 020.0 F/cm : 1 The weft density is also affected by the special functions cloth
take-up blocking device and fringing motion.
1 =picks/cm
2 =picks/inch

2 Weft density in F/cm for : 1 Active only on terry weaving machines.

F03 1st pile height: 18.0 2nd pile height: 18.0 This parameter must be taken into account when "Weft density
pattern: off" (2F01) has been selected . The machine switches to
1 = picks / cm for: the weft density of "2nd pile height" as soon as special function
2 = picks / in for:
"FLOR 2" (track no. 3) has been set.

2 Weft density This function permits quicker processing of specific weft sections,
F04 fringes: 020.0 F/ cm :1 e.g. for fringes (= empty picks).
The machine weaves with this weft density during the special
1 = picks / cm function "FRANSEN" (track no. 6).
2 = picks / in

D
2 Length correction: 0100.0 % For description, refer to 9F07.
F10

R D
2 Block length monitoring : +04 -04 Active only with jacquard machine
F11 Block length tensioned : 00000 mm :1 Block length = 0: monitoring switched off.
If the block length is exceeded or not reached, the message "T084"
1 = mm is displayed. This message also contains the new value for "Length
2 = in/10
correction" (2F10), with which the block length can be corrected.
7 = cm
8 = in
Note: Enter the length of the tensioned fabric!

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G 6200 e 26.03.01 Page 19

 D 0 = Piece length reset switches off signalization.
2 Automatic machine stop: 0 1 = Machine stop after the piece length has been reached. Weav-
F14 None: none, signal only ing cannot be resumed until the piece lengths have been
reset.
0 = none, signalization only 2 = The machine stops only at the end of the repeat after the
1 = after total piece end
piece length has been reached. Weaving cannot be resumed
2 = after total piece end and
repeat end until the piece lengths have been reset.
3 = after cutting point (patterning) 3 = Special setting for sample weaving.
4 = as per ASE 4 = The weaving machine is instructed to weave partial pieces
with a defined warp consumption over the entire warp.
ASE = automatic piece mark registration
Pre-condition: A production management system which can
transmit the data (piece length repeat) from the warping
machine to the weaving machine. The partial pieces are
registered by the number of warp beam revolutions (1/100
resolution) and a cutting point is woven in accordance with
2F 19 as a partial piece mark while the machine is running.

Events 9 and 10 signalize that the piece length has been reached.

-Event 9 signalizes the end of the main piece without machine

stop (e.g. a separating piece or an overrun). In the case of "as
per ASE" the end of the cloth beam is signalized.

-Event 10 signalizes the end of the total piece.

If 2F14≠0 , the weaving machine stops.
If "as per ASE" has been selected, end of warp is signal-
ized.

R D A main piece comprising one or more partial pieces can be

2 Partial piece: 0001 dm : 0 defined with this function.
F15 Main piece: 0000 Partial pieces Example:
Partial piece = 1 dm
0 = dm Main piece = 100 partial pieces
1 = mm 5 = >>
Main piece length = partial piece length x number of partial
2 = in/10 6 = repeats
3=m 7 = cm pieces = 10 m
4 = yd 8 = in Note: If partial piece=0 or main piece =0 is set, there is no autom-
tic partial piece length registration.

2 Separating piece after main piece :1 The colour and weft density of the separating piece can be defined
F16 colour: 01 density: 010.0 F/cm :1 with this function. This is then woven in accordance with the
selected option "after/before main piece", "after each partial piece"
1 = after main piece or "at once" (2F25).
2 = before main piece
3 = after each partial piece
4 = before and after main piece

1 = F/cm
2 = F/in

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Page 20 G 6200 e 26.03.01

2 Cutting point: colour 01 The function is active only when when "Automatic machine stop: 3"
F19 picks per shed: 4 no. of sheds: 2 (2F14) has been selected. After each partial piece, before the
machine stops, a cutting point is woven (e.g. two sheds with 4
picks per shed, colour finger 1). A double cutting point is woven at
the end of the total piece.

2 Separating piece length: 0000 The length of the separating piece and of the overrun can be
F22 Piece overrun: 0000 dm :0 defined with this function. The length of the overrun is added to
the length of the next main piece when a separating piece is
0 = dm woven after the main piece. The length of the overrun should be
1 = mm 5 = >>
selected to ensure that the separating piece ends up below the
2 = in/10 6 = repeats
3=m 7 = cm draw-off roller.
4 = yd 8 = in

2 Weave separating piece imm. off: 0 If the function is set at "on", a separating piece with the length
F25 length: 050 mm : 1 defined here will be woven after machine start-up. Then the weav-
ing machine stops with the message "M230 Piece length record-
1 = mm 0 = off ing: separating piece reached" and the function is switched to "off".
2 = in/10 1 = on
5 = >>

D To register the residual warp length, the initial warp length must be
2 Warp length [m] : KA1 00000 KA2 00000 entered here.
F30 Contraction fact [%] : 25.0 25.0 The residual warp length, displayed in 2D30, is calculated as fol-
lows:
Residual warp length = warp length - woven piece length x
(1+contraction factor/100)
If "Warp length" is set at "0", warp length registration is inactive.

Display functions (D functions)

F
2 Info density in F/cm WSS: For description refer to 9D01.
D01 min :0006.0 max : 0300.0 mean: 0021.2

F
2 Length of The length of the last woven repeat is displayed. As long as no
D10 repeat (tensioned) : 0012.3 cm measurement has been made (for instance after a pattern change
on a jacquard machine), xxx appears. Unit according to "Block
length monitoring" (2F11) or density settings (2F02/2F03).

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G 6200 e 26.03.01 Page 21

 R F
2 Last proposed If block length monitoring (2F11) responds, the message T084 is
D11 length correction: 0100.0 % displayed with a correction value. This correction value can sub-
sequently be called up here. It gives the value for the length
correction (2F10) which has to be set to reach the preset block
length.

F
2 Main piece length reached after Here the number of partial pieces until the piece length has been
D14 0010 partial pieces 0001 h 30 min reached as well as the time needed to weave the selected piece
length with the machine running without any stops is displayed,
as defined by "Main piece length" (2F15).

R F
2 Current piece length (w/o sep. piece) Unit according to "Main piece length" (2F15).
D15 0000006 repeats = 00000 partial pieces

2 Residual KA1 00820.0 For description refer to 2F30.

D30 warp length [m] KA2 01040.0

2 Current piece : 003 of 010 Progress display of automatic piece mark registration (ASE):
D50 0010.2 m 01100.00 of 06750.00 KBU Length of current partial piece in metres, warp beam revolutions in
(1/100 revs) since beginning of this partial piece, total number of
warp beam revolutions of this partial piece.

2 Last piece : 2 of 10 Description same as 2D50 however for the last piece woven.
D51 0060.0 m 6500.00 KBU

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Page 22 G 6200 e 26.03.01

Reset functions (R functions)
D F
2 Transfer proposed length If block length monitoring (2F11) responds, the message T084 with
R11 correction to 2F10 a correction value is displayed. When this reset is selected, this
correction value is transferred to the length correction (2F10).

D F
2 Reset total piece length Used for resetting piece lengths.
R15

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G 6200 e 26.03.01 Page 23

Generic term: 3 Warp change

This generic term contains all the relevant parameters for a warp change.
(F and R functions accessible with/without key depending on 6F43)

Fct. Machine function min. max. Default value

F01 Quick style change off
F02 Valve shaft lock opener off
F03 Valve warp beam uncoupler off
F06 Let-off operating modes 0 11 5
Warp beam diameter: Warp 1 / warp 2 150 1250 840
F09 Unit 1 2 1
F12 Pile warp operating modes 0 8 0
Pile warp beam diameter 15 125 0
F15 Unit: 7 8 7
F18 Pile position sensor monitoring on
F21 Warp end break monitoring 0 9 0
F24 Fixed weave 0 3 0
F27 Auxiliary shaft position 0 6 0
F28 Single shaft control off
F31 EM: Activate shaft levelling off
Warp pull-through: Speed 1 10 4
F34 Warp tension 1 3 1
F37 Creep speed operating modes 0 3 0
Partial piece and main piece: Unit 0 8 0
F40 Partial piece 0 9999 1
Main piece: … partial pieces 0 9999 0
Separating piece and piece overrun: Unit 0 8 0
F41 Separating piece length/ 0 9999 0
piece overrun

D04 Current piece length (without separating piece) / partial pieces

D09 Current warp beam diameter

R04 Reset total piece length

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G 6200 e 26.03.01 Page 25

Input functions (F functions)

3 Quick When this function is activated, all shafts (and jacks) are brought
F01 style change on:_ off: into shed levelling position, the warp slackened and the main
motor switched off. Various phases of the SAW control are run
through and the relevant commands displayed on the terminal.
SAW = quick style change In the event of serious errors, the SAW operating mode is automati-
cally quitted: it can also be quitted by manual deactivation.
If the weaving machine is switched off while it is in SAW operating
Note: The SAW operating mode mode, the SAW control will continue where it left off when the
should not be activated with the weaving machine is switched on again.
warp slackened as the creep Warp let-off and cloth take-up can be tensioned and slackened
speed is still active. while the machine is in SAW operating mode.

3 Valve While the machine is in "Quick style change" operating mode, the
F02 shaft lock opener on:_ off: shaft lock openers can be controlled manually.

3 Valve The operating mode "Warp change" can be activated with this
F03 warp beam uncoupler on:_ off: function. Before uncoupling, the warp is automatically slackened,
during coupling the operating mode "Warp change" is exited.
While the machine is in "Quick style change" operating mode, the
warp beam uncoupler can be controlled manually.

3 Let-off operating modes: 5 For description, see 7F01.

F06 warp drawing-in / warp start-up

3 Warp beam diameter in mm :1 If the warp tensioning system is equipped with force sensors,
F09 warp 1: 0840 warp 2: 0840 "Warp start-up" can be activated by entering the current warp
beam diameter.
1 = mm
2 = in/10

3 Pile warp operating modes 0 For description see 11F01.

F12 normal operation

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Page 26 G 6200 e 26.03.01

 3 Pile warp beam diameter: 000 cm When the pile warp is changed, the new pile warp beam diameter
:7 must be entered here.

7 = cm
8 = in

3 Pile position sensor monitoring When the pile warp is changed, the pile warp beam control must
F18 on: off:_ be switched off for creep speed and pick finding, whereby the
operating modes "Warp pull-through" and "Speed governor test"
are suppressed. At machine start-up the monitoring function is
automatically switched to "on".

3 Fixed weave 0 Up to 2000 picks can be woven with the setting 1, 2 or 3.

F24 Program Only the shafts controlled by the weave pattern react to this
function.
0 = Program
1 = 1 / 1 plain
2 = 2 / 2 weft rep
3 = 2 / 2 weft rep offset

3 Warp end break monitoring: 0 The warp end break monitoring function is activated after the
F21 with stop weaving machine is started up as follows:
0 = at once
0 = with stop 1 = after the first pick
1 = with stop (monitoring aft. 1 rev.)
2 = after the second pick
2 = with stop (monitoring aft. 2 rev.)
3 = selective (at open shed) 3 = no monitoring in angle range {shed closure -90° -
9 = without stop shed closure +90°}
9 = monitoring off: signal column event 12 is set.

3 Auxiliary shaft position: 0 For description see 10F16.

F27 Auxiliary function off

3 Single shaft control For description see 10F17.

F28

3 EM: Activate shaft levelling Used for shaft levelling when the weaving machine is equipped
F31 on:_ off: with an automatic shed levelling device.

EM = tappet motion

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3 Warp warp tension: low:1 With direction function activated.
F34 pull-through speed: 04 mm/s Here the warp tension and warp pull-through speed can be selec-
ted for the warp pull-through.
1 = low
2 = normal
3 = increased

3 Creep speed operating modes: 0 For description refer to 6F09.

F37 with weft insertion, stop at 6F10

3 Partial piece: 0001 dm : 0 For description refer to 2F15.

F40 Main piece: 0000 partial pieces

3 Separating piece length: 0000 For description refer to 2F22.

F41 Piece overrun: 0000 dm :0

Display functions (D functions)

R
3 Current piece length (w/o sep. piece) Unit according to "Main piece length" (3F40).
D04 0000006 repeats = 00000 part. pieces

F
3 Current warp beam diameter: 234mm For description refer to 7D04
D09

Reset functions(R functions)

D
3 Reset total piece length Used for resetting the piece length
R04

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Page 28 G 6200 e 26.03.01

Generic term: 4 Style / style change

This generic term contains all style data and all the relevant parameters for a style change with the exception of
the warp changing activities.
(F and R functions accessible only with a key, with the exception of 4R54)

Fct. Machine function min. max. Default value

F01 Number of ends: Warp 1 / warp 2 10 32000 10000
Warp beam diameter: Warp1 / warp 2 150 1250 840
F02 Unit 1 2 1
Warp density in: Warp1 / warp 2 1.0 218.7 20.0
F03 Unit 1 2 1
F05 2nd ground warp tension 20 200 128
Warp tension warp 1: Normal / increased 0 500 20
F06 Maximum 10 500 40
Warp tension warp 2: Normal / higher 0 500 20
F07 Maximum 10 500 40
Warp let-off gear ground warp : Ratio 6 99/255 33 : 58
F10 Type 0 2 0
Warp let-off gear warp 2 : Ratio 6 99/255 33 : 58
F11 Type 0 2 0
F12 Operating position warp tensioner -15 34 0
Back rest roller: Spring rate 1.0 300.0 2.5
F14 Start of extension 0 500.0 0
F15 Spring mounting point warp tension system 2 4 2
F17 Ground and pile warp monitoring 0 1 0
F20 Shed closure 280 358 310
F21 Shed closure difference between SM / EM and JM / NJM -78 78 0
F24 Repeat length of EM weave 2 6 4

F28 Terry type 0 5 3

F30 Loose pick distance (VD) 1st pile height 1st VD / other VD 0 20.0 10.0
F31 Loose pick distance (VD) 2nd pile height 1st VD / other VD 0 20.0 12.0
F33 Loose pick distance correction -10.0 10.0 0
F34 Reduction value 1st loose pick distance 0 10.0 0
F37 Synchronization loose pick group 0 3 0
F39 off
Weft density at "weft density pattern = off": Unit 1 2 1
F40 Density 2.0 315.0 20.0
Weft density: Unit 1 2 1
F41 1st pile height / 2nd pile height 6.0 60.0 18.0
Weft density fringes: Unit 1 2 1
F42 Density 2.0 315.0 20.0
F44 Length correction 10.0 1000.0 100.0
Pattern generation: Weave 1 3 1
F46 Length 2 16000 0
Number of shafts 0 28 0
F48 Colour sequence 0 8 0
F50 Automatic weft feed backup 0 4 0
F51 Colour allocation 0 12 1…12
F52 Finger allocation for weft feed backup ( ASS) 0 12 0
TKS number of picks after knots: Unit 1 2 1
F54 Number of picks 0 20 0
Unwinding length 0 30 0
F56 Double pick mode per weft finger off
F61 Weft brake: Colour 1
bis to see page 69 off
F68 colour 8
Setting EFB: Status 0 3 0
F77 EFB no. 0 8 0

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Generic term: 4 Style / style change (continued)

Fct. Machine function min. max. Default value

F78 Weft detector sensitivity 1 4 2
F79 EFB cutout after n mm takeoff length 0; 6 99 6
F80 Waste saver lubricating interval 1 40 40
F81 Waste saver clamp position 0 11 0
SVR parameter: Trigger time 0.1 3.1 0.5
Operation 10 99 50
F82 Creep speed 10 50 25
Standstill 10 30 15
F84 Controlled main drive 1st set speed 150 700 500
Speed pattern off
F85 Pattern or 2nd set speed 0 700 400
F87 Controlled main drive Pulley change yes
GHA ramp: Acceleration 20 999 999
F89 Reduction 20 999 400

D02 Current warp beam diameter

D20 Current WM angle / (shed angle)*
D39 Info weft density
D44 Length of last repeat (tensioned)
D84 Machine speed
D85 GHA: Set value according to pattern / Min. possible set speed
D87 Controlled main drive (GHA) / converter activation
D90 Configuration identification
D91 Shaft pattern identification / length
D92 Colour pattern identification / length
D93 Special function pattern identification / length
D94 Weft density pattern identification / length
D96 Loose pick distance pattern identification / length
D98 JM pattern length identification

R54 Reset knot stop

R61 Copy EFB values colour 2 (to following)?
bis to
R67 Copy EFB values colour 7 (to following)?
R80 Test waste saver lubrication
R91 Clear shaft pattern
R92 Delete colour pattern
R93 Delete special function pattern
R94 Delete weft density pattern
R96 Delete loose pick distance pattern

* During operation, the stroboscope trigger timing is displayed instead of the current machine angle.

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Page 30 G 6200 e 26.03.01

 Input functions (F functions)

4 Number of ends Enter the number of ends for calculating the T-bar preloading or
F01 warp 1: 10000 warp 2: 10000 warp tension control.

4 Warp beam diameter in mm: 1 With warp tensioning system with force sensor, "Warp start-up" can
F02 warp 1: 0840 warp 2: 0840 be initiated by entering the current warp beam diameter.

1 = mm
2 = in / 10

4 Warp density in F/cm : 1 With the setting "Warp tensioning system 2" (12F25):
F03 warp 1: 020.0 warp 2: 020.0 Indicates the number of warp ends on the beam sensor per length
unit.
1 = ends/cm
1 = ends/in

4 2nd ground warp tension: 128 For description refer to 7F11.

F05

4 Warp tension warp 1 [cN/F] For description refer to 7F12.

F06 normal: 020 increased: 020 max: 040

4 Warp tension warp 2 [cN/F] For description refer to 7F12.

F07 normal: 020 increased: 020 max: 040

4 KA gear ground warp ratio For description refer to 7F16

F10 33 : 058 Type : normal : 0

0 = normal
1 = coarse
2 = special

KA= Warp let-of

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G 6200 e 26.03.01 Page 31

4 KA gear warp 2 ratio For description refer to 7F17
F11 33 : 058 Type : normal : 0

0 = normal
1 = coarse
2 = special
KA= Warp let-of

4 Operating position The input must correspond to the scale value on the control
F12 warp tensioner ± 00 ° flag support.

4 Back r.roll.: spring rate: 0002.5N/m With the setting "Warp tensioning system 7" (12F25) the spring
F14 Start of extension at: 000.0 N rate must be entered based on the wire thickness of the springs
used.
Start of extension: the force at which the
the spring starts to lengthen. Wire thickness 4.75 5.6 6.3 7 8
Spring rate [N/mm] 2.5 4.8 6.9 11.4 25.0
Start of extension [N] 0 57 136 193 300

4 Spring mounting point warp tension With the setting "Warp tensioning system: 7" (12F25), there are
F15 system 2: hole x o o three options for attaching the springs to the lever. The spring
mounting point must be entered here so that the software can de-
2= xoo fine the necessary warp tension.
3= oxo
4 = o o x (above)

4 Ground and pile warp monitoring: 0 The monitoring becomes active after 3 full beat-ups in succession,
F17 selective (70–130°) with the first loose pick, switching is again selective.

0 = selective (70–130°)
1 = permanently active

D
4 Shed closure: 310° The mechanical shed closure of the dobby must be entered here.
F20

4 Shed closure difference For description refer to 10F05.

F21 between SM/EM and JM/NJM : ±00°

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Page 32 G 6200 e 26.03.01

4 Repeat length of EM weave: 4 This repeat length must match the repeat length of the cam assem-
F24 bly. This setting is compared with the signals of the cam assembly
only when "Colour-weave synchronization: on" is set (10F21).
EM = tappet motion

4 Terry type: 3 For description refer to 11F08.

F28 3-pick terry

4 Loose pick distance 1st pile height Needed only when "Terry type: 2 to 5" (4F28) has been set.
F30 1st VD: 10.0 other VD: 10.0 It defines the loose pick distance when track 3 (FLOR 2) in the
special function pattern has not been programmed.
VD = loose pick distance

4 Loose pick distance 2nd pile height Needed only when "Terry type: 2 to 5" (4F28) has been set.
F31 1st VD: 12.0 other VD: 12.0 It defines the loose pick distance when track 3 (FLOR 2) in the
special function pattern has been programmed.
VD = loose pick distance

4 Loose pick distance correction: ±00.0 For description refer to 11F19.

F33

4 Reduction value For description refer to 11F20.

F34 1st loose pick distance: 00.0

4 Synchronization loose pick group For description refer to 11F23.

F37 0 >> forwards

D
4 Weft density pattern on:_ off: on: Weaving with the density pattern when "Colour sequence: 0 or
F39 8" (4F48). When weft density is 0.0 the cloth take-up and warp
let-off are at standstill.
off: See "Weft density" (4F40) for plain weaving machines and
"Weft density" (4F41) for terry weaving machines.

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G 6200 e 26.03.01 Page 33

4 Weft density at "Weft density Active only when "Weft density pattern: off" (4F39) has been selected.
F40 pattern = off": 020.0 F/cm : 1 The weft density is also influenced by the special functions cloth
take-up blocking device (cramming motion) and fringing motion.
1 = picks / cm
2 = picks / in

4 Weft density in F/cm for: 1 Active only on terry weaving machines.

F41 1st pile height: 18.0 2nd pile height: 18.0 This parameter must be taken into account when "Weft density
pattern: off" (4F39) has been selected. The machine switches to
1 = picks / cm for the weft density of "2nd pile height" as soon as special function
2 = picks / in for:
"FLOR 2" (track no. 3) has been set.

4 Weft density This function permits quicker weaving of specific weft sections,
F42 fringes: 020.0 F/ cm :1 e.g. for fringes (= empty picks).
The machine weaves with this weft density during the special func-
1 = picks / cm tion "FRANSEN" (track no. 6).
2 = picks / in

D
4 Length correction: 0100.0 % For description refer to 9F07.
F44

4 Pattern generation: length: 00000 A new weave, colour and special function pattern is defined with
F46 no. of shafts: 00 weave: 1 1 / 1 this function. The colour 1 is set everywhere in the colour pattern,
the special function pattern is "empty". The contents of the pattern
1=1/1 can then be modified with , but not the lengths. The pattern
2 = 2 / 2 (weft rep)
names are given the designation "-TER-".
3 = 2 / 2 (weft rep offset)
If the weaving machine is not equipped with an electronic dobby,
only one colour and special function pattern are generated. The
inputs at "no. of shafts" and "weave" then have no significance.

4 Colour sequence: 0 For description refer to 8F04.

F48 Program

4 Automatic weft feed backup: 0 For description refer to 8F07.

F50 out of operation

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Page 34 G 6200 e 26.03.01

4 Colour allocation For description refer to 8F08.
F51 01 02 03 04 05 06 07 08 09 10 11 12

4 Finger alloc. for weft feed backup For description refer to 8F09.
F52 00 00 00 00 00 00 00 00 00 00 00 00

R
4 TKS number of picks after knots: 00 For description refer to 8F12.
F54 Unwinding length: 00 m : 1

For description refer to 8F14.

4 Double pick mode 123456789012
F56 per weft finger

R
4 Weft brake colour m off : 0 S: 50% These functions (F61-F68) control the weft brakes.
Fn A:50% 55° M:50% 160° 185° E:50% 290° For description refer to 8F31-8F38.

4 Setting EFB: EFB no: 00 and 00 Up to 2 brakes can be individually brought to a desired tension for
F77 State: 0 normal two minutes.
This parameter is automatically reset to "0" when the two minutes
0 = normal have elapsed or the machine is moved.
1 = all brakes off
2 = selected brakes release
3 = selected brakes on

EFB = electronic weft brake

This function is active only in conjunction with the new single head
4 SFW sensitivity 123456789012
weft detector. The sensitivity can be set between 0 and 3 for each
F78 per weft finger 222222222222
weft colour.

0 = non-sensitive (off)
3 = max. sensitivity

SFW = weft detector

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G 6200 e 26.03.01 Page 35

4 EFB cutout after 06 mm takeoff The unwinding length after which the EFB of a colour which is no
F79 length (0 = no cutout) longer being inserted can be switched off, can be programmed in
this function.
The EFBs are not switched off on weaving machines with waste
EFB = electronic weft brake
saver.

4 Waste saver Automatic waste saver clamp lubrication

F80 lubricating interval [*1000>>] 40

R
4 Waste saver clamp position: 0 Used to adjust the waste saver.
F81 normal (pos. acc. to colour sequence8 F4) For description refer to 8F51.

4 SVR parameters trigger time: 0.5 s Trigger time: At weaving machine start-up, the selvedge sealing
F82 op: 50% creep sp: 25% standstill: 15% device is heated to 100% for this period of time to compensate the
thermal inertia.
SVR = selvedge sealing device Other values: heating value in % of maximum possible heating
effect.

D
4 Controlled main drive (GHA) If a controlled main drive is connected to the weaving machine,
F84 1st set speed: 500 rpm and no "Speed pattern" (4F85) has been activated, the speed at
which the weaving machine should run is entered here.
If the machine switches between two set speeds via the special
function, this is the first set speed.

D
4 Speed pattern: 0 (0 = off, 1 = on) Used for weaving with a speed pattern as well as for switching
F85 pattern or 2nd set speed: 400 rpm between set speeds via the special functions.
– Weaving with speed pattern (possible only with JM):
JM = jacquard machine Set speed pattern at "on" and enter the set pattern speed. This
defines the speed at which the weaving machine should run
when the value 100% occurs in the speed pattern. The speed
pattern gives only relative speeds within a range of 50% to
100%. The absolute speed pattern is obtained only in conjunc-
tion with the set pattern speed.
– Weaving with two different speeds:
Switch speed pattern to "off" and enter the desired 2nd set
speed. It is activated as soon as the special function "DRZ2"
(track no. 8) has been set.

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Page 36 G 6200 e 26.03.01

 D
4 Controlled main drive (GHA) Used for measuring the machine speed at commissioning and at
F87 change pulley yes: no: _ pulley change (at the next start), so as to reach the set speed as
quickly as possible.
If "Pulley change" is The ratio of machine to motor speed is redefined wth a very low
Caution!
not programmed, speed control of 60% for 24 empty picks and the machine immedi-
problems could occur: if the actual ately brought up to the set speed.
speed is too high, gripper heads could After this recalculation of the speed ratio, "Pulley change" is auto-
clash in the middle of the shed. If matically switched back to "no".
the actual speed is too low, yarn trans-
fer errors could result.

4 GHA ramp: acceleration : 999 If when weaving with GHA, a speed modification is made or a pulley
F89 reduction : 400 changed, the new speed is reached with a pre-defined acceleration
or braking delay, so as not to overload the GHA. The settings for
accelerating and braking are made in this terminal input.
GHA = controlled main drive

Unit: 0.16 rpm/s

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 Display functions (D functions)

F
4 Current warp beam diameter=234mm For description refer to 7D04
D02

F
4 Current angle When the machine is at standstill, the current machine angle or
D20 WM angle: 316° (shed angle: 006°) shed angle (zero point = shed closure) is displayed. When the
machine is running, the troboscope flash timing is displayed.
WM = weaving machine

F
4 Info density in F/cm WSS: For description refer to 9D01.
D39 min :0006.0 max : 0300.0 mean : 0021.2

F
4 Length of The length of the last repeat woven is displayed. In the absence
D44 repeat (tensioned): 0012.3 cm of a measurement (e.g. after a pattern change on a jacquard
machine), xxx appears. Unit in accordance with "Block length
monitoring" (2F11) or density settings (2F02/2F03).

F
4 Machine speed: 550 rpm The current machine speed is displayed.
D84

GHA = Controlled main drive

F
4 GHA: Set val. acc. pattern: 100% 500rpm The following appears
D85 Min. possible set speed: 050% 250rpm – the set speed defined by the pattern or the special functions as
a percentage as well as the set speed. Switching between two
speeds: 100% - value = "1st set speed" (4F84). Using a speed
pattern: 100% - value = "Pattern speed" (4F85).
– the minimum possible set speed limited by the lowest converter
activation as a percentage and in revolutions per minute.

F
4 Controlled main drive (GHA): With controlled main drive, the control percentage of the nominal
D87 Converter activation: 091 % speed is displayed here.

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Page 38 G 6200 e 26.03.01

4 Configuration identification Displays the first 36 characters of the name of the loaded configu-
D90 Demo_name of configuration ration.

R
4 Pattern The name given to the pattern when created (PAS/1) and the
Dn identification : length : length are displayed.
The pattern options are:
4D91 = shaft patterns
4D92 = colour patterns
4D93 = special function patterns
4D94 = weft density patterns
4D96 = loose pick distance patterns (on terry machines only)

4 JM pattern length: … The length and name of the current weave pattern transmitted from
D98 identification: … the jacquard machine (JM) are displayed.

Reset functions (R functions)

F
4 Knot stop reset For description see 8R12.
R54

F
4 Copy EFB values colour m The setting values of EFB m can be copied to EFB m +1 to EFB 8
Rn (to following) ? with functions R61–R67.

EFB = electronic weft brake

F
4 Waste saver lubrication test Proper functioning of the clamp lubricating system can be tested
R80 here.

D The loaded patterns can be individually cleared with reset

4 Clear pattern functions R91–R96.
Rn The pattern options are:
4R91 = shaft patterns
4R92 = colour patterns
4R93 = special function patterns
4R94 = weft density patterns
4R96 = loose pick distance patterns (on terry machines only)

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Generic term: 5 Fabric optimization

This generic term contains all the parameters needed for optimizing the running properties or the fabric quality.
(F and R functions accessible only with key)
Fct. Machine function min. max. Default value
Empty pick mode 0 3 2
F01 Number after weft break / other stops 0 20 4
F03 Automatic reverse: 0 4 3
F04 Negative correction full beat-up position after weft break 0 1.0 0
F05 Negative correction full beat-up position after other stops 0 1.0 0
F08 Slacken pile warp at: Pile / ground warp break 0 20 0
F11 Loose pick distance correction -10.0 10.0 0
F12 Reduction value for 1st loose pick distance 0 10.0 0
1st pile warp tension: Operation 102 152 128 / ∆
F15 Standstill 6 128 50 / ∆
F16 2nd pile warp tension 128 200 200 / ∆
Density correction at start after weft break: Number of picks 0 9 0
F19 Density correction -75 99 0
Density correction at start after other stops: Number of picks 0 9 0
F20 Density correction -75 99 0
Dynamic cloth fell correction: After weft stops 0 2000 0
After other stops 0 2000 0
F23 Rest after weft stops 0 999 0
Rest after other stops 0 999 0
F26 Cloth fell correction after weft stop -9999 9999 0
F27 Cloth fell correction after other stops -9999 9999 0
F28 Electronic cloth take-up, position correction at weft stop -999 999 0
F29 Electronic cloth take-up, position correction at other stops -999 999 0
F34 Warp let-off correction after warp stops -2000 2000 0
F35 Warp let-off correction after other stops -2000 2000 0
F36 Warp let-off position correction at weft stop -999 999 0
F37 Warp let-off position correction at other stops -999 999 0
F43 Start delay warp let-off 1 0 50 0
F44 Start delay warp let-off 2 0 50 0
Reaction speed of warp let-off control: KA 1/ KA 2 1 255 100/ 150
F47 Mode 0 1 1
F50 2nd ground warp tension 20 200 128 / ∆
F53 Controlled main drive: overspeed at start 0 40 15
F56 Controlled main drive: duration of overspeed 0 500 40

D02 Current WM angle / (shed angle)*

D60 Warp let-off 1: position / force
D61 Warp let-off 2: position / force
D65 Braking angle

R99 Standard setting fabric optimization

* During operation, the stroboscope trigger timing is displayed instead of the current machine angle.
"∆" set value is not reset by 5R03; reset possible with 6R99.

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Fabric optimization sequence

The following diagram is a check list enabling you to optimize the fabric selectively step by step.

Defined initial conditions Reset optimization parameters (5R99)

Bridging WM start-up Preset empty picks (5F01)

ok

terry

Extremely precise correc- Density correction EWA (5F19), (5F20)

tion options to prevent
starting marks

Cloth fell correction at start (5F23)

Preventing / compensating Cloth fell correction after stop and Negative correction full beat-up (5F04,
fabric stretch during stand- before start (5F28, 5F29) 5F05)
stills

Warp tension correction Relax pile warp at pile and/or ground

(5F34, 5F35) warp break (5F08)

KA Let-off position correction at start

(5F36, 5F37)

ok
KA start delay KA 1 and KA 2
(5F43, 5F44)

Amplification factor KA control Terry optimization

FGL = shed levelling
GHA = controlled main drive 2nd warp tension 11F15, 11F16
EWA = electronic cloth take-up Autom. reverse with/without FGL 11F11, 11F12
KA = warp let-off
KS = warp tension GHA optimization
DWK = dynamic cloth fell correction
Stroboscope

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Page 42 G 6200 e 26.03.01

Input functions (F functions)

5 Empty pick with FSt: 2 Start with empty picks takes place only when "Automatic start-up:
F01 no. after SB: 04 other stops: 04 on" (6F04) has been set.
Mode 2 and 3 can only be used with electronic dobby, jacquard or
0 =w/o FSt/WA before start name jacquard machine.
1 =w/o FSt/WA after start
In modes 0 and 2 (unlike modes 1 and 3) the first pick after start-
2 =with FSt/WA before start
3 =with FSt/WA after start up is subtracted. The cloth take-up does not therefore start until
the beginning of the second (not first) pick, after completion of the
FSt = shed dwell empty picks.
KGV = forward creep speed
SB = weft break
WA = cloth take-up Caution! If startup is terminated in the empty pick phase,
never set the number of empty picks to zero nor
enter a pick with forward creep speed. This
would result in an interlacing fault.

5 Automatc reverse: 3 For description see 6F05

F03 at SFB, in shed level. pos. at KFB

00 = switched off
01 = at weft break
02 = weft and warp breaks
03 = at SFB, in shed level. pos. at KFB
04 = (as 2) with shed levelling

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5 Neg. corr. full beat-up 0.0 0.0 0.0 On terry weaving machines the position of the first 6 full beat-ups
F04 pos. after weft break : 0.0 0.0 0.0 can be corrected to prevent thin places after positioned stops, i.e.
the first full beat-up is beaten up closer to the cloth fell by the 1st
input value (in millimeters).
5 Neg. corr. full beat-up 0.0 0.0 0.0 The excess lift of the sley can be compensated to zero in small
F05 pos. after other stops : 0.0 0.0 0.0 steps with the next 5 beat-ups.
Negative correction
at full beat-up = 0.0 mm

Note: The following values have proved

successful in preventing thin places:
0.4 0.1 0.0 1 2 3 1 2 3 1 2 3

0.0 0.0 0.0

max. 1.0 mm

1 2 3 1 2 3 1 2 3

5 Pile warp at pile warp break : 00 The pile warp can be automatically slackened - for pile and ground
F08 slacken at ground warp break: 00 warp break separately - with this function.
Input values define the warp length in cm which is let off via "Warp
slacken position" (position sensor value = 50).
After the start buttons have been pressed, the slackened warp is
automatically tensioned to working position.

5 Loose pick distance correction: ±00.0 For description see 11F19.

F11

5 Reduction value for For description see 11F20.

F12 1st loose pick distance: 00.0

5 1st pile warp tension Input of normal pile warp tension.

F15 during operat: 128 at standstill: 050

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5 2nd pile warp tension: 200 Input of the pile warp tension in the border, i.e. when the special
F16 function "FLSP 2", track no. 5, has been set.

5 Density correction at start after SB Here you can define how the weft density should be corrected
F19 no. of picks: 0 density corr: ±00 % during the first few picks (linear density correction).

+99%
Example 1: 6 picks, +60% correction
+80
5 Dens.corr.at start after other stops

Density correction
+60
F20 no. of picks: 0 density corr: ±00 %
+40
SB = weft break +20

1 2 3 4 5 6 7 8 9 10 11 12
-20
Number of picks
-40
-60
-80
Example. 2: 9 picks, -40% correction
-99%

5 DWK: after weft stop : 0000 Rest : 000 For description see 9F13
F23 after other stops: 0000

DWK = dynamic cloth fell correction

5 Cloth fell corr. after weft stop Helps to reduce starting marks when the machine is stopped in a
F26 stop: ±0000 start: ±0000 specific position.
After a positioned machine stop, the fell of the fabric is drawn back
by the amount entered under "stop" (in 1/100 mm) and when the
5 Cloth fell corr. after other stops start button is pressed, moved back into the weaving position by
F27 stop: ±0000 start: ±0000 the amount entered under "start" (in 1/100 mm).

Stop correction (-)

Start correction (+)

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5 EWA pos- corr. ±000 ±000 ±000 ±000 To prevent starting marks, the position of the cloth fell can be
F28 at weft stop ±000 ±000 ±000 ±000 corrected to suit the weaving machine downtime, (same as in
5F36 and 5F37).

5 EWA pos. corr. ±000 ±000 ±000 ±000 Values Downtime

F29 at other stops ±000 ±000 ±000 ±000 1…4 0 min. 3 min. 6 m in. 12 min.
5…8 30 m in. 8 hrs 24 hrs 64 hrs
EWA =electronic cloth take-up

5 Warp let-off correction after weft stop When the weaving machine is stopped, the warp is slackened or
F34 Stop: ±000 Start: ±000 tensioned in accordance with the "Stop" input (in 1/100 mm).
When the start buttons are pressed, the warp is tensioned or
slackened in accordance with the "Start" input (in 1/100 mm), then
5 Warp let-off correction after other stops the machine starts up. Negative values signify "slacken", positive
F35 Stop: ±000 Start: ±000 values "tension". The time needed for the correction at start-up is
limited to 5 seconds.

5 KA position corr. at ±000 ±000 ±000 ±000 The warp let-off takes up the warp when the value is positive and
F36 weft stop ±000 ±000 ±000 ±000 slackens it when the value is negative (value 100 = approx.1 mm
correction).
Depending on the weaving machine downtime, a position correc-
5 KA position corr. at ±000 ±000 ±000 ±000 tion of the warp let-off can be carried out to compensate any
F37 other stops ±000 ±000 ±000 ±000 stretching or shrinking of the warp yarn.

KA = warp let-off
Note:
If there is no clock on the CPU board, the 8th value is used the first
time after "Main switch ON" (clock available from CPU board
number 881 232 000 onwards).

Values Downtime
1…4 0 min. 5 min. 10 min. 20 min.
5…8 40 min. 2 hrs 24 hrs 64 hrs

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 5 Start delay KA1 To reduce thin places, start-up of the warp let-off motors can be
F43 :00 x 100ms delayed with respect to the main weaving machine drive.

5 Start delay KA2

F44 :00 x 100ms

KA = warp let-off

5 Reaction speed KA controller The reaction speed of the warp let-off control can be set with this
F47 KA1:100 KA2:150 Mode normal : 1 function. If the control is too sluggish increase the value, if
vibrations occur, set it lower. To assure a similar effect on the
tensioning systems 2, 6 and 7, a reduced value is entered in the
0 = dynamic
internal program of the roller sensor from CPU release 12 onwards.
1 = normal
To ensure that the warp let-off motor runs as smoothly as possible,
KA = warp let-off the mode should be set to "normal". If owing to the demands of the
weave (quick change from first to second warp tension, significant
density modifications etc.) the motor needs to react rapidly to
changes, the "dynamic" mode should be selected.

5 2nd ground warp tension: 128 This function concerns the ground warp tension.
F50 Values over 128 mean increased, values below 128 reduced warp
tension.
KA = warp let-off Switching between the 1st and 2nd warp tensions is controlled by
the special function repeat (GDSP2, track no. 7).
When weaving with increased warp tension, the "+" input values at
"KA position corrections" (5F36/5F37) should not be too high, as
otherwise the limit switch of the warp safeguard is triggered and
shuts off the machine.

5 Controlled main drive (GHA) With over speed at start it is possible to bridge the weaving
F53 overspeed at start: 15 % machine start-up (up to 140% of normal operating speed is admis-
sible).

5 Controlled main drive (GHA) Enter the length of time after machine start-up after which the
F56 duration of overspeed: 040 ms machine should switch from overspeed to normal speed control.

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Display functions (D functions)

5 Current angle When the machine is at a standstill, the current machine angle or
D02 WM angle: 316° (shed angle: 006°) shed angle (zero point = shed closure) is displayed. While the
machine is running, the stroboscope flash timing is displayed.

5 KA1: 020-230, act.: 131 (06.0/field) Digital and analog display of the let-off set and actual values:
D60 < ……… ……… > In the second line, the display range limit < …… > is shown for
KA1 and KA2 respectively (in the example: 20-230). Next to it is
the last recorded actual value (131) and the code (6/field) for the
5 KA2: 020-230, act.: 131 (06.0/field) measuring range displayed in the 2nd line. The empty boxes
D61 < ……… ……… > show the measured values of the last second, the filled-in box
shows the set value.
KA = warp let-off If "Warp tension system : 5" has been entered (12F25), values
(without unit) from 0-255 are displayed in accordance with a
0-100% damping of the position sensors.
For the other warp tensioning systems, the values measured by the
force sensor are displayed in cN/end.

5 Braking angle: 0330° The braking angle of the last machine stop is displayed. The brak-
D65 ing angle is the angular value between initiation of the braking
process and the weaving machine coming to a halt.

Reset functions (R functions)

5 Standard setting fabric optimization Resets most setting parameters of "Generic term 5" to their default
R01 values. The exceptions are marked with "∆" in the overview table in
the column "Default value".

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Generic term: 6 Machine settings

This generic term contains all parameters affecting machine behaviour.

(F and R functions accessible only with key)
Fct. Machine function min. max. Default value
F01 Select language see page 50
F04 Automatic start-up 0 1 1
F05 Automatic reverse 0 4 3
F06 Stopping point for automatic positioning after machine stop 316 354 340
F09 Creep speed operating modes 0 3 0
F10 Stopping point for creep speed forward with manual operation 2 358 340
F11 Main brake braking force 1 10 1
Rapier cleaning valve: Starting angle 2 358 300
F13 Duration 0 20 10
Every nth pick 0 99 1
F16 Fine adjustment pick finding Lead angle at engagement 0 20 8
F19 Remote control warp pull-through 1 2 1
F20 Warp let-off slacken / tension keys 0 2 0
F23 Safety light barrier on
F24 Adjusting light barrier 0 4 0
F27 Main motor off after: 0 99 20
See
F30 Signal lamp programming continuous light L1 (white) 0 50 page 53
See
F31 Signal lamp programming flashing light L1 (white) 0 50 page 53
See
F32 Signal lamp programming continuous light L2 (red) 0 50 page 53
See
F33 Signal lamp programming flashing light L2 (red) 0 50 page 53
See
F34 Signal lamp programming continuous light L3 (blue) 0 50 page 53
See
F35 Signal lamp programming flashing light L3 (blue) 0 50 page 53
See
F36 Signal lamp programming continuous light L4 (yellow) 0 50 page 53
See
F37 Signal lamp programming flashing light L4 (yellow) 0 50 page 53
F40 Number of shifts 1 5 3
F43 Operation generic terms 2 and 3 0 3 3
F44 Error message acknowledgement 0 1 0
F47 Synchr. dark connection active after : … min. 0 9 2
2F25 (0)
F50 F1 key See page 54 4D20
2R15 (0)
F51 Menu bar See page 54 –
F52 Permanent functions See page 54 –

D02 Current WM angle / (shed angle)*

D07 Machine speed
D11 Braking angle

R99 Standard setting 0

* During operation, the stroboscope trigger timing is displayed instead of the current machine angle.

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Input functions (F functions)

6 Select language One of the two languages stored in the terminal can be selected
F01 language 1: language 2:_ with this function. When the option is selected, the terminal swit-
ches to the newly selected language.
The language remains unchanged after 6R99.

6 Automatic start-up: 1 The automatic start-up functions only when the machine stopping
F04 switched on point is outside the cutoff zone for reverse creep speed (240° to
ca. 310°). Otherwise an error message is triggered.
0 = switched off When 1 is entered, the weaving machine automatically goes to
1 = switched on starting angle 316° and starts up.

6 Automatic reverse: 3 After weft break stops:

F05 at SFB, in shed level. pos. at KFB* 1…3 WM opens the shed with the broken pick.
4 WM goes into shed levelling position. The shed is opened
0 = switched off and the pick exposed by pressing the creep speed or pick
1 = at weft break finding button.
2 = at weft and warp breaks* Other positioned stops:
3 = at SFB, in shed level. pos. at KFB* 0+1 No automatic stop sequence
4 = (as 2) with shed levelling 2 WM operates reverse pick finding without shed levelling
3+4 WM operates reverse pick finding and goes into shed level-
* and also at all positioned stops ling position

Note: Menus 3 and 4 may be selected only if the machine is

SFB = weft break equipped with an electronic dobby, a jacquard machine
KFB = warp break
WM = weaving machine
or a tappet motion.

6 Stopping point for aut. positioning This is the angle position after a positioned machine stop as a
F06 after machine stops: 340 ° function of "Automatic reverse" (6F05).

6 Creep speed operating modes: 0 The behaviour of the weaving machine when the forward creep
F09 with weft insertion, stop at 6F10 speed buttons are pressed is defined in this function.
Weft monitoring is switched off. Warp monitoring is switched off
0 = with weft insertion, stop at 6F10 except in operating mode 2.
1 = with weft ins. without stop at KGV
2 = weaving at creep speed 3 = is automatically reset to the previously set operating mode
3 = KGV after HS without weft insertion when the weaving machine starts up (0 or 1).

KGV = forward creep speed

SE = weft insertion
HS = hand stop

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6 Stopping point for forward creep Stops if "Creep speed operating mode: 0" (6F09) has been set or if the
F10 speed with manual operation: 340 ° machine has not been run in reverse creep speed beyond the
weft finger adjusting angle (approx. 320°) since the last machine
stop.

6 Main brake braking force : 01 If the brake-clutch unit PCB is mounted, the braking force can be
F11 stage 1 preset with this parameter.

01…10 : stages 1…10

1 = min. braking force
10 = max. braking force

6 Rapier cleaning Duration: 10 ms The starting angle for cleaning the rapier gripper can be seen in
F13 Start angle: 300 ° Every 01. >> the diagram as a function of the system pressure. The duration of
10 ms should be observed to ensure that the blowing operation
does not take place during weft detector monitoring (44°). The
blow-off frequency can also be pre-set.
System pressure 4 bar «Every 02 >>» means that blow off occurs at every second pick.
System pressure 5 bar
System pressure 6 bar 350°
340°

Example: System pressure 6 bar 330°

Machine speed 550 rpm 320°

Starting angle

Starting angle = 295° 310°

300°
290°
280°
270°
260°
350 400 450 500 550 600 650 [rpm]

6 Fine adjustment pick finding To ensure that the main and rear shafts can engage properly at the
F16 Lead angle at engagement: 08 ° end of a pick finding operation, the driving force on the rear shaft
should be reduced by a few angular degrees before this engage-
ment point. This lead angle is defined here and can be corrected
if engagement is faulty.

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6 Remote control warp pull-through: 1 When the warp is pulled through, it is drawn off by the cloth take-up.
F19 without warp let-off In the case of 1, uncouple the warp beam and brake by hand while
pulling the warp through.
1 = without warp let-off In the case of 2, the warp is let off by the warp let-off in accordance
2 = synchronized with warp let-off
with the position monitoring.

6 Warp tension slacken/tension keys: 0 With this function these keys can be blocked against inadvertent
F20 ground warp keys active operation or released.

0 = ground warp keys active

1 = ground warp keys passive
2 = active only for 2000 >>

6 Safety light barrier The safety light barrier is automatically switched on at mains on.
F23 on: off 2s after start:_ off:_ The key switch must be operated to switch off the light barrier, and
the latter remains switched off only while it is kept turned.
When the light barrier is switched off:
The safety barrier may be
– the red lamp flashes; this event indication cannot be reset at the
switched off only if the safety
terminal.
rules are strictly adhered to.
– the weaving machine can only be operated with "two-finger ope-
ration" (permissive switch pressed as well).

6 Adjusting light barrier 0 The light barriers can be adjusted individually with this function.
F24

6 Main motor off after: 20 min The main motor can be switched off after the weaving machine has
F27 (0 = immediate. off >40 =permanent. on) been stopped for a specific time. Creep speed and pick finding
can however still be operated.
The main motor is switched on again by acknowledging the mes-
sage "M032 Main motor not turning".
After the main switch has been turned to "On", the main motor runs
uninterruptedly; the function is activated only after the creep speed
or start buttons have been pressed.

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6 Sign. col. progr. cont. light: L1–L4 The four lamps on the signal column are actuated by occurring
Fn events (e.g. warp and weft breaks). Allocation of the lamps to
specific events can be programmed, with the options lamp colour,
continuous light and flashing light. The events are numbered. Up
6 Sign. col. progr. flashing light: L1–L4 to 12 numbers can be allocated to each lamp mode (see table).
Fn

White L1 Red L2 Blue L3 Yellow L4

No. Event D B D B D B D B
6F30 6F31 6F32 6F33 6F34 6F35 6F36 6F37
01 Foreman call •
02 Restart (power on) •
03 Manual stop •
04 Emergency stop • •
05 Stop actuated by production management system •
06 Quick style change • •
07 Machine operating error •
08 Electrical / mechanical fault •
09 Piece length 1 reached •
10 Piece length 2 reached • •
11 Weft monitoring off •
12 Warp monitoring off •
13 Leno yarn monitoring off •
14 Glass monitoring (SAU), without stop • •
16 Weft break, with stop •
17 Glass monitoring (SAU), with stop • •
18 Ground warp end break, with stop •
19 Warp end break, without stop • •
20 Leno yarn break, with stop •
21 Leno yarn break, without stop • •
22 Weft package break, with stop • •
23 Weft package break, without stop • •
24 Safety light barrier broken • •
25 Manual pick finder •
26 Automatic start / stop sequence Running light
27 Automatic pick finding •
28 Automatic reverse creep speed at warp break • •
29 Pile / fancy warp beam break, with stop • •
30 Autom. weft feed backup, one feeder stopped, WM continues •
31 Jacquard machine is in cut-off zone • •
32 Handwheel operation •
33 Stop by external equipment •
34 Cloth take-up remote control = "ON" • • • •
35 Main motor does not move (with Message M32)
41 TKS: WM recognizes knot, with stop • •
45 Calculating, data transmission mode •
46 Automatic warp pull-through, weaving start-up •
50 Light check
D = continuous light; B = flashing light
TKS = weft insertion without transfer knot; WM = weaving machine

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6 Number of shifts: 3 This input defines the number of shifts between 1 and max. 5.
F40

6 Operation generic terms 2 and 3: 3 With this function, the F and R functions in generic terms 2 and 3
F43 2 and 3 need key can be made accessible to the personnel without a key (e.g. for
warp change).
0 = 2 and 3 freely operable
1 = 2: freely operable; 3: key
2 = 2: key; 3: freely operable
3 = 2 and 3 need key

6 Error message acknowledgement : 0 The relevant error messages are listed in the trouble shooting
F44 all can be ackn. without key schedule.

0 = all can be ackn. without key

1 = some can be ackn. with key

6 Synch.-dark connection This function is used to spare the terminal display.

F47 active after: 2 min (0 = inactive)

6 F1 key 2F25 (without key: 0) The function defined here can be called up with .
F50 4D20 2R15 (without key: 0) For procedure see page 7.

0 = without key
1 = with key

6 Menu bar position: 1 OB00F00 The functions defined here can be activated with .
F51 For procedure see page 6.

6 Permanent functions Up to 4 D functions can be defined with this key, which are auto-
F52 00D00 00D00 00D00 00D00 matically called up and displayed by the terminal. For procedure
see page 8.

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Display functions (D functions)

6 Current angle When the machine is at a standstill, the current machine angle or
D02 WM angle: 316° (shed angle: 006°) shed angle (zero = closed shed) is displayed. When the machine
is running, the flash point timing of the stroboscope is displayed.

6 Machine speed: 550 rpm The current machine speed is displayed.

D07

6 Braking angle: 0330° The braking angle of the last machine stop is displayed. The brak-
D11 ing angle is the angular value between between initiation of the
braking process and the moment the machine comes to a halt.

Reset functions (R functions)

6 Standard setting 0 Reset of all parameters deviating from the standard setting.
R99

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Generic term: 7 Warp let-off / warp

This generic term contains all the parameters for the lengthwise motion of the warp and appears only when no
external warp let-off has been selected.
(F functions accessible only with key)
Fct. Machine function min. max. Default value
F01 Let-off operating modes 0 13 5
Warp beam diameter: Warp 1 / warp 2 150 1250 840
F04 Unit 1 2 1
F07 Number of ends: Warp 1 / warp 2 10 32000 10000
Warp density Warp1 / warp 2 1.0 218.7 20.0
F09 Unit 1 2 1
F11 2nd ground warp tension 20 200 128
Warp tension warp 1: Normal / increased 0 500 20
F12 Maximum 10 500 40
Warp tension warp 2: Normal/increased 0 500 20
F13 Maximum 10 500 40
Warp let-off sensor sensing: Angle 2 358 xxx
F15 Sensing 0 1 0
Warp let-off gear ground warp: Ratio 6 99/255 33 : 58
F16 Type 0 2 0
Warp let-off gear warp 2 : Ratio 6 99/255 33 : 58
F17 Type 0 2 0
F20 Operating position warp tensioner -15 34 0
F22 Warp tensioner with / without crescent disc 0 1 0
T-bar dimensions on warp tensioner: Length 700 4000 1995
F25 Thickness 1 50 10
Back rest roller position: Shed length 800 1400 1000
F28 Height of back rest roller -90 150 0
Back rest roller: Spring rate 1.0 300.0 2.5
F31 Start of extension 0 500.0 0
F32 Spring mounting point warp tension system 2 4 2
F35 Diameter back rest roller / deflecting roller with/without 70/0 200/1 76/0
F38 Ground and pile warp monitoring 0 1 0
F41 Warp stop motion sensitivity: ground / pile rec.
F44 Warp end break monitoring 0 9 0
F47 Leno break monitoring with stop
F50 Adjustment at warp tension system 0 12 0
F57 Warp let-off correction after weft stop -2000 2000 0
F58 Warp let-off correction after other stops -2000 2000 0
F59 Warp let-off position correction at weft stop -999 999 0
F60 Warp let-off position correction at other stops -999 999 0
F64 Start delay warp let-off 1 0 50 0
F65 Start delay warp let-off 2 0 50 0
Reaction speed warp let-off control: KA1 / KA2 1 255 100/150
F67 Mode 0 1 1
F70 Warp let-off reference value monitoring: Maximum admissible deviation 0 99 25
Warp length: KA1 / KA2 0 65535 00000
F75 Contraction factor KA1 / KA2 0 99.9 25.0/25.0
D04 Currentl warp beam diameter
D12 Warp let-off 1: position / force
D13 Warp let-off 2: position / force
D15 Mean KA1 sensor value [cN]
D18 Measuring range for yarn tension KA1
D19 Measuring range for yarn tension KA2
D23 Warp let-off speed actual (ref. speed) warp let-off 1 / warp let-off 2
D25 Calculated preload for torsion bar on warp tensioner
D30 Warp let-off hardware recognition
D75 Residual warp length: KA1 / KA2

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Input functions (F functions)

7 Let-off operating modes: 5 Operation with the following keys, without pressing the key.
F01 warp drawing in, weaving start-up

0 = normal mode
(no manual operation)
1 = tension/slacken warp
2 = tension/slacken warp key = tension, key = slacken
4 = tension/slacken warp
5 = warp drawing in, weaving start-up
6 = KA1 speed governor test forward key = switch on
7 = KA1 speed governor test reverse
key = switch off
10 = KA2 speed governor test forward
11 = KA2 speed governor test reverse The toothed belt should be removed for the test run. The
warp let-off motor must run at approx. 100 rpm.
KA = warp let-of

7 Warp beam diameter in mm :1 For a warp tensioning system with force sensors, "Warp start-up"
F04 warp 1: 0840 warp 2: 0840 can be activated by entering the current warp beam diameter.

1 = mm
2 = in/10

7 Number of ends Enter the number of ends for calculating the T-bar preload or warp
F07 warp 1: 10000 warp 2: 10000 tension control.

7 Warp density in F/cm : 1 When "Warp tensioning system: 2" is used (12F25):
F09 warp 1: 020.0 warp 2: 020.0 Shows the number of warp ends on the R- sensor per length unit.

1 = ends/cm
2 = ends/in

7 2nd ground warp tension: 128 The function refers to the ground warp tension.
F11 Values over 128 mean increased, values below 128 reduced warp
tension.
Switching between 1st and 2nd warp tension is controlled by the
special function repeat (GDSP2, track no. 7).
When weaving with increased warp tension, the "+" input values at
"Warp let-off position corrections" should not be too high, as other-
wise the warp safeguard limit switch is triggered and shuts off the
weaving machine.

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Page 58 G 6200 e 26.03.01

 D
7 Warp tension warp 1 [cN/F] In the case of setting 12F25 = 5:
F12 normal: 020 increased: 020 max: 040 – enter the set warp tension for weaving at "normal". The T-bar
preload calculated from this can be seen in 7D25.
D In the case of setting 12F25 = 2, 6 and 7:
7 Warp tension warp 2 [cN/F] – at "normal" enter the set warp tension for weaving (1st set warp
F13 normal: 020 increased: 020 max: 040 speed).
– at "increased" enter the set warp speed for the 2nd set warp
tension , it may be lower than the first.
– at "max", enter the maximum warp tension which may be entered
as the first or second preset warp tension. This input acts as a
warp tension monitoring function.

D
7 KA sensor active : 0 0 = The KA sensor value is registered at regular intervals, irre-
F15 continuously xxx° spective of the machine angle.
1 = The KA sensor value is registered once per pick at the pre-set
0 = continuously angle.
1 = angle-related at

7 KA gear ground warp ratio Enter the toothed belt gear xx:yyy. The motor pinion is defined with
F16 33 : 058 Type: Normal: 0 xx and the gear pinion with yyy.
The type display shows the fitted gear ratio with respect to spur
wheel and the pinion.
7 KA gear warp 2 gear ratio 00 = normal (fine and medium weft density)
F17 33 : 058 Type: Normal: 0 01 = coarse
02 = for WM with an ”Ergotron” frame outside the machine.

00 = normal Note: To determine the type of gear ratio fitted, the number of
01 = coarse teeth of the spur wheel or pinion must be known.
02 = special For normal weft density, a spur wheel with 114 teeth and a
KA = warp let-of pinion with 12 teeth is used.
WM = weaving machine
For coarse weft density a spur wheel with 100 teeth and a
pinion with 26 teeth is used.

5 1

1 Pinion
2 Spur wheel
3 Gear pinion 6
4 Motor pinion
5 Worm gear
6 Spur wheel gear
7 Toothed belt gear
7
4 3 2

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7 Operating position The input must correspond to the scale value on the control
F20 warp tensioner ± 00 ° flag support.

7 Warp tensioner without: 0 The crescent disc is fitted under the deflection roller for heavy
F22 crescent disc fabrics.

0 = without
1 = with

D
7 T-bar dimensions on warp tensioner The inputs must correspond with the dimensions of the T-bar
F25 in mm length: 1995 thickness: 10 mounted.

7 Back rest roller pos: shed lgth:1000 The inputs must correspond with the position of the back rest
F28 height of back rest roller ±0000 mm roller.

7 Back r. roll. : spring rate: 0002.5 N/mm With the setting "Warp tensioning system: 7" (12F25) the spring
F31 Start of extension at: 000.0 N rate must be expressed based on the wire thickness of the springs
used.
Start of extension: the force at which the
spring starts to lengthen. Wire thickness 4.75 5.6 6.3 7 8
Spring rate [N/mm] 2.5 4.8 6.9 11.4 25.0
Start of extension [N] 0 57 136 193 300

7 Spring mounting point warp tension With the setting "Warp tensioning system: 7" there are three op-
F32 system 2: hole o x o o tions for attaching the springs to the lever. The spring mounting point
must be entered here so that the software can define the necessary
1 = x o o o (below) warp tension.
2=oxoo
3=ooxo
4 = o o o x (above)

7 Diameter: back rest roller: 076 mm With the setting 12F25 = 7 the diameter for defining the actual
F35 deflection roller: 076 mm warp tension must be entered here.

0 = with For the adjustment 12F25=6, it must be entered here whether wea-
1 = without
ving will be carried out or without the deflecting roller. The diame-
ter will not be taken into account in this version.

Note: Ergotron without deflection roller is only approved for prototyp trials,
and only refers to warp-1.

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Page 60 G 6200 e 26.03.01

7 Ground and pile warp monitoring: 0 Monitoring becomes active after 3 full beat-ups in succession, with
F38 selective (70–130 °) the first loose pick switching is again selective.

0 = selective (70–130°)
1 = permanently active

7 Sensitivity warp ground 1: sens. – sensitive: for warp yarns with poor separation
F41 stop motion pile 1: sens. – normal: all other warp yarns

1 = sens.
2 = normal

7 Warp end break monitoring: 0 Warp end break monitoring becomes active after the machine start
F44 with stop as follows:
0 = immediately
0 = with stop 1 = after the 1st pick
1 = with stop (monitoring aft. 1 rev.)
3 = no monitoring in angle range {shed closure -90° to
2 = with stop (monitoring aft. 2 rev.)
3 = selective (at open shed)
shed closure +90°}
9 = without stop 2 = after the 2nd pick
9 = Monitoring off: signal column event 12 is set

7 Leno break monitoring This function is used for monitoring the leno ends.
F47 with stop: without stop:_

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7 Adjustment at warp tension system: 0 After setting the sensor, enter "Weaving in creep speed" or Warp
F50 out of operation start-up", so that the warp let-off can readjust itself.

0 = out of operation After selecting the menu number, switch on the function with the ....
*1 = warp sensor 1 with warp tensioner
*2 = warp sensor 2 with warp tensioner
key (signal column display) without pressing the ...... key. When the
3 = spare adjustment is completed, switch off the function with the .... key.
4 = position sensor 1
5 = position sensor 2 In menus 1…5 the signal column is activated as follows:
6 = spare L1 (white) illuminated during entire adjustment
7 = force sensors
L2 (red) = voltage of sensor too low
8 = spare
9 = pile warp position sensor L3 (blue) = voltage of sensor correct
*10 = pile force sensor zero point measur. L4 (yellow) = voltage of sensor too high
*11 = T-bar preload KA1 at R sensor
*12 = T-bar preload KA2 at R sensor In menu 7 (used if 12F25 warp tension system = 6 or 7, with 1 or 2
warps) lamps L1, L2 and L4 light up during the zero point adjust-
* Not supported in this version.
ment then (after approx. 4 sec.) go out.
T-bar = torsion bar
KA = warp let-off The zero point for the the geometry calculation is calculated in
12F25 = 2 roller sensors, depending on the sensor type (12F36). It
is however also possible to perform a zero point adjustment to
compensate sensor deviations.

The sensor value in 11D11 is displayed in menu 9, and the signal

column activated as follows:
Sensor value Signal lamp
000 – 123 L1 (white)
124 – 132 L2 (red)
133 – 195 L2 (red ) and L3 (blue)
196 – 204 L3 (blue)
205 – 255 L4 (yellow)

7 Warp let-off correction after weft stop For description see 5F34/35.
F57 Stopp: ±000 Start: ±000

7 Warp let-off correction after other stops

F58 Stopp: ±000 Start: ±000

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7 KA Position corr. at ±000 ±000 ±000 ±000 For description see 5F36/37.
F59 weft stop ±000 ±000 ±000 ±000
Values Downtime
1…4 0 min. 5 min. 10 min. 20 min.
7 KA Position corr. at ±000 ±000 ±000 ±000
F60 other stops ±000 ±000 ±000 ±000
5…8 40 min. 2 hrs 24 hrs 64 hrs

KA = warp let-off

7 Start delay KA1 For description see 5F43/44.

F64 :00 x 100ms

7 Start delay KA2

F65 :00 x 100ms

KA = warp let-off

7 Reaction speed KA controller For description see 5F47.

F67 KA1:100 KA2:150 Mode normal : 1

0 = dynamic
1 = normal

KA = warp let-off

7 Monitoring KA reference value To prevent fabric faults caused by a malfunction in the mechanical
F70 Max. admissible deviation : 25% or electronic systems, the actual conductance output can be per-
manently monitored. The monitoring tolerance can be defined by
the user via this parameter.
Monitoring covers weft density, speed and changes in warp ten-
sion.
Set output value [V]
System fault causing
10V change in conductance

N+N*AA% Monitoring bandwidth

NV

N-N*AA%

WM stop KA motor speed (=100%)

WM run
0V t
Machine status

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G 6200 e 26.03.01 Page 63

 D
7 Warp length [m] : KA1 00000 KA2 00000 For description refer to 2F30.
F75 Contraction fact. [%] : 25.0 25.0

Display functions (D functions)

F
7 Current warp beam diameter=234mm Only for thr Ergotron warp tensioning system (12F=6) if 7F35= is
D04 set without the deflecting roller.

7 KA1: 020-230, act.: 131 (06.0/field) Digital and analog display of the let-off set and actual values:
D12 < ……… ……… > In the second line, the display range limit < …… > is shown for
KA1 and KA2 respectively (in the example: 20-230). Next to it is
the last recorded actual value (131) and the code (6/field) for the
7 KA2: 020-230, act.: 131 (06.0/field) measuring range displayed in the 2nd line. The empty boxes
D13 < ……… ……… > show the measured values of the last second, the filled-in box
shows the set value.
KA = warp let-off If "Warp tension system : 5" (12F25) has been set, values (without
unit) from 0-255 are displayed in accordance with a 0-100% damp-
ing of the position sensors.
For the other warp tensioning systems, the values measured by the
force sensor are displayed in cN/end.

F
7 Mean Mean KA1 sensor value with angle-related sensing of the KA
D15 KA1 sensor value : 18 cN sensor.

F
7 Measuring range for yarn strength The measuring range is defined by the force measurement and the
D18 KA1 from 010 cN to 022 cN warp tension geometry. The three values of "Warp tension" (7F12
or 7F15) must be within this range.
F
7 Measuring range for yarn strength
D19 KA2 from 010 cN to 022 cN

KA = warp let-off

7 KA speed [rpm]: actual (ref. value) The actual speed of the warp let-off motor as well as the speed de-
D23 KA1: 0000 (0000) KA2: 0000 (0000) fined by the control are displayed. A significant difference between
actual and set speed indicates a defect in the warp let-off drive
KA = warp let-off unit (AKA or BRU), warp let-off control (RKA) or warp let-off motor.

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 F
7 Calculated preload for torsion bar The calculated preload of the T-bar and the scale value on the
D25 on warp tensioner: ±020 ° warp tensioner must match.

T-bar = torsion bar Note: A negative value means that the warp tension cannot be
reached with the built-in T-bar or with the warp tension
geometry.

F
7 KA hardware recognition: 04 Three different warp let-off drive units are designated with AKA,
D30 BRU105 with new wiring BRU105, BRU200, DDM 19 and DDM 30.
If the recognition is incorrect or undefined (00), a hardware or
00 = undefined wiring fault can be assumed.
01 = AKA with old wiring
02 = AKA with new wiring Note: New wiring" from machine no. 716 onwards
03 = BRU105 with old wiring DDM 19 from machine no. 4738 onwards
04 = BRU105 with new wiring DDM 30 from machine no. 4847 onwards
05 = BRU200 with old wiring
06 = BRU200 with new wiring* KA = warp let-off
AKA = warp let-off drive
07 = BRU105 as KA1, BRU200 as KA2
BRU = servo drive
08 = BRU200 as KA1, BRU105 as KA2

* same display at DDM 19

7 Residual KA1 00820.0 For description refer to 2F30.

D75 warp length [m] KA2 01040.0

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Generic term: 8 Weft

This generic term contains all parameters for the weft insertion.
(F and R functions accessible only with key, with the exception of 8R12)

Fct. Machine function min. max. Default value

F01 Pick number 1 16000 1
F04 Colour sequence 0 8 0
F07 Automatic weft feed backup 0 4 0
F08 Colour allocation 0 12 1…12
F09 Finger allocation for weft feed backup ( ASS) 0 12 0
TKS number of picks after knots: Unit 1 2 1
F12 Number of picks 0 20 0
Unwinding length 0 30 0
F14 Double pick mode per weft finger off
F31 Weft brake: Colour 1
to to See p. 69 off
F38 colour 8
F45 EFB (electronic weft brake) control
Setting EFB: Status 0 3 0
F47 EFB no. 0 8 0
F49 EFB cutout after n mm takeoff length 0; 6 99 6
F50 Waste saver lubricating interval 1 40 40
F51 Waste saver clamp position 0 11 0
F52 Weft detector mode per weft finger 0 1 0
F53 Start of weft monitoring 72 100 90
F54 End of weft monitoring 280 320 302
F55 Weft break monitoring on
F56 Anti 2 / weft detector monitoring 0 3 0
F57 Weft detector sensitivity 1 4 2
F58 Package monitoring 0 1 0
F61 Safety light barrier on
F64 Trigger for stroboscope. Start of trigger phase shift 2 358 24
F66 Stroboscope trigger 0 12 0

D02 Current WM angle / (shed angle)*

R12 Reset knot stop

R31 Copy EFB values colour 1 (to following)?
to to
R37 Copy EFB values colour 7 (to following)?
R51 Test waste saver lubrication

* During operation, the stroboscope trigger timing is displayed instead of the current machine angle.

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Input functions (F functions)

8 Pick number: 00001 This function displays the current pick number.
F01 By entering a pick number you can skip to any position within the
weft repeat.

8 Colour sequence: 0 When working with "Automatic weft feed backup" (8F07) only
F04 Program inputs 0, 1, 2, and 8 are admissible.
If the jacquard machine special functions "Job end" or "Repeat
0 = Program end" are used, the colour sequence must be set at 0 or 8.
1 = mono without special function
The functions of a loaded special function pattern are not activated
2 = 1 - 1 without special function
3 = 2 - 1 without special function in settings 1…7.
4 = 2 - 2 without special function
5 = 1 - 2 without special function JM = jacquard machine
6 = 3 - 1 without special function
7 = 1 - 3 without special function
8 = mono with special function

8 Automatic weft feed backup : 0 This function is associated with "Automatic weft feed backup"
F07 out of operation (8F09). It is also needed for "Weft insertion without transfer knot"
(8F12).
0 = out of operation
1 = multi-colour ins; ≥1 pack. / colour 4 = Use only with a jacquard machine. Converts older colour pat-
2 = weft mixing; ≥ 2 pack. / colour terns which already contain colour mixing into a pattern
3 = standby; ≥ 1 package / colour suitable for automatic weft feed backup. The tracks of the
4 = colour reduction; ≥ 1 pack. / colour colour pattern can be defined in (8F08). The result of this
colour reduction is used as in mode 1.
1 = In the event of a weft break or knot
before the feeder, the weft insertion is Ex. colour reduction with multi-finger insertion, JM only
taken over from another supply pack- Colour pattern
age as long as at least 1 pack- via JM F07=4
age/colour is intact.
Colour channel: 12345678
2 = As 1, however 2 packages / colour
8F04=0 8F08=11225678 8F09=11225678
have to be intact, otherwise the 8
7
machine stops. 4
5
6
3
3 = Does not switch to the next package 1
2
12344444 Colour
in the same group until the current
package is empty.
Finger

8th pick
JM = jacquard machine
to
1st pick

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8 Colour allocation Example of colour allocation without weft feed backup
F08 01 02 03 04 05 06 07 08 09 10 11 12
Colour pattern 8F07=0
This function is disregarded when working
with "ASS: 1…3" (8F07). Otherwise the
colours can be assigned to any fingers.
8F04=0 8F08=52341678
8
7
6
5
4
ASS = automatic weft feed backup 2
3
1
5 2 3 4 1 6 7 8
Colour

Finger

8th pick

to
1st pick

8 Finger alloc. for weft feed backup Example of weft mixing with weft feed backup
F09 00 00 00 00 00 00 00 00 00 00 00 00
Colour pattern
This function is only needed when working intern. fixed 8F07=1 or 2
with "ASS" (8F07).
A colour can be allocated to every weft
finger (lever ) 1…12. 8F04=2 8F09=11112222
8
– up to 8 weft fingers can be allocated to 5
6
7
4
the same colour. 2
3
1
11112222 Colour
– up to 4 colour groups can be defined.
– weft fingers 9 to 12 may not be used for
Finger
colours occurring more than once.
– Groups with 2 weft fingers each always
8th pick
have type 1 irrespective of whether
ASS = 1 or 2, except where there are to
two-finger groups only. 1st pick
– Groups with more than 2 weft fingers
have the function type preset in ASS.

ASS = automatic weft feed backup

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 R
8 TKS number of picks after knots: 00 This function should be used only in conjunction with "Automatic
F12 Unwinding length: 00 m : 1 weft feed backup" (8F07) and "Finger allocation for weft feed back-
up ASS" (8F09).
1=m If "Number of picks" or "Unwinding length" ≠ 0, a knot monitoring
2 = yd
operation is performed in addition to "Automatic weft feed backup".
TKS = weft insertion without transfer knot If a knot is recognized at the entry to the feeder the exact number
of preset picks is drawn off the appropriate weft finger. This is
Dragged in weft yarn!
followed by the knot drawing-off phase with the pre-set unwinding
Risk of inuring your fingers
length. Set the number of picks and the unwinding length so that
– Never touch a sagging weft
the knot ends up in the auxiliary selveldge.
thread with your hand
The knot unwinding phase can be terminated prematurely by
acknowledging the message "T216 Pull through knot colour "F". But
first draw off the weft yarn lying in the auxiliary selvedge (weft
insertion side) as far as the knot.

With this function you can define "DS with one weft finger, without
8 Double pick mode 123456789012
identification in colour repeat" In addition to "Double pick insertion
F14 per weft finger
(DS) with two weft fingers according to colour repeat".
Functions only when using so-called TMT weft brakes.
The weft brake of the additional pick is switched parallel to the first.
DS = double pick
Both DS options can be used in the same repeat as long as not
more than 2 picks are inserted simultaneously.

Example :

TMT Löpfe SW

6+ 08 Double pick mode 12345678912

F14 per weft finger 10000100000
6
FWA
5

1+

1
Finger with Selvedge
Parallel switched TMT double pick
Fingers with single pick

Parallel switching of weft brakes is possible only with TMT !

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 R Off On Off On
8 Weft brake colour m off 0 S: 50%
Fn A:50% 55° M:50% 160° 185° E:50% 290°

1. EFB brakes 1…8 (F31…F38) S A M E S

L L
The weft brake is automatically switched
on when the relevant colour is selected
from the repeat. Switching on and off is
followed up at the terminal and displayed
if the function is selected again. Braking phase: A (start)
There are three main braking phases: A, Holds the weft yarn when the pick is presented.
M and E, the braking force of which can
be set between 0…99% (default value Switch-on angle:
50%).
always at 0° (fixed)
Release: L Switch-off angle 20…70° (6R99: 55°)
For gentle handling of the yarn at its high-
est unwinding speed, the weft brake is Braking phase: M (middle)
automatically released after braking Brakes the weft yarn at yarn transfer.
phases A and M.

Braking phase: S (stand by) Switch-on angle 80…180° (6R99: 160°)

Holds the weft yarn taut until the next weft Switch-off angle 180…200° (6R99: 185°)
insertion and at machine standstill.
Braking phase: E (end)
Switch-on angle: always at 330° (fixed) Brakes the weft yarn at shed closure.
Switch-off angle: always at 0° (fixed)
Braking force 0…99% (6R99: 50%), corre- Switch-on angle 230…320° (6R99: 290°)
sponds to half the braking force of the Switch-off angle always at 330° (fixed)
other braking phases.

2. TMT brakes 1…8 (F31…F38)

Approx. 6 ms are needed for the rotary

motion of the pin. This delay must be
taken into account when programming the
A, M and E phases. There should be at
least 30° between opening and closing of
S A Off On M Off On E S
the brakes, otherwise braking will be im- ≥ 30° ≥ 30° ≥ 30°
perfect.

Braking phase: S
The braking force should always be pro-
grammed at 99%.

Braking phases: A, M and E

The braking force should always be pro-
grammed at 40%.

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8 EFB-control The desired braking function for the electronically controlled weft
F45 Ramp: 00 aus Release: 00 aus brake EFB can be defined in generic term 8 F45.
Braking of the pick to be inserted can be effected with or without
brake release as well as with or without braking ramp (braking
00 = off
force is built up in 8 steps up to the pre- set braking value).
01 = on
The selected braking function affects all brakes, i.e. if ramp = off
EFB =electronic weft brake and release = on is selected, all the brakes will be controlled with-
out ramp but with release.
The ramp function may not be implemented when TMT brakes are
used. TMT brakes can function correctly only with the ramp func-
tion switched off!
For a detailed description, refer to chapter i10.1 of the operating
instruction.

8 Setting EFB: EFB -No : 00 and 00 With this function up to 2 brakes can be individually set to the re-
F47 status: 0 normal quired yarn tension for a period of 2 minutes.
This parameter is automatically reset to "0" status when the 2 mi-
0 = normal nutes have elapsed or the weaving machine is moved.
1 = all brakes off
2 = selected brakes release
3 = selected brakes on

EFB =electronic weft brake

8 EFB cutout after 06 mm takeoff In this function the unwinding length can be programmed after
F49 length (0 = no cutout) which the EFB of a colour which is no longer being inserted is swit-
ched off.
The EFBs are not switched off on weaving machines equipped with
EFB = electronic weft brake
a waste saver.

Automatic waste saver clamp lubrication

8 Waste Saver
F50 lubricating interval [*1000>>] 40

R
8 Waste saver clamp position: 00 Used for adjusting the waste saver.
F51 normal (pos. acc. to colour sequence 8F4) First position the weaving machine so that the clamp opener can
not hinder this operation.
0= normal (pos. acc. to colour seq. 8F4) When "Start" or "Creep speed" are activated, the function switches
1= imm. in position of colour 1 back to mode 0.
. In settings 9 to 11 a test colour sequence is activated with which
. the clamp position can be checked in creep speed. When "Start"
8= imm. in position of colour 8 is pressed, the function switches back to mode 0.
9= colour sequence "1-4" (only in KG)
10 = colour sequence "1-6" (only in KG)
11= colour sequence "1-8" (only in KG)

KG = creep speed

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8 SFW mode 123456789012 You can choose between modes 0 and 1 depending on the weft
F52 per colour finger yarn. Weft yarn monitoring as per 8F53 and/or 8F54.

SFW = weft detector

8F52 = mode 0:
8 Start of weft monitoring : 90 ° For standard weft yarns, weft monitoring is effected via two
F53 windows. The start of the 1st window and the end of the 2nd can
be pre-set. No monitoring takes place at yarn transfer.

8 End of weft monitoring : 302 °

8F52 = mode 1:
F54
For elastic weft yarns, weft monitoring is always activated 20°
before the end of the 2nd window; the first window is not used.

0° 72° 100° 140° 180° 250° 280° 320° 360°

Mode 0

0° 180° 280° 320° 360°

20°
Mode 1

8 Weft break monitoring Used for switching the weft break monitoring on and off.
F55 on: off:_

8 Anti 2 / weft detector monitoring: 0 With this function, the machine control system detects when a
F56 both on neighbouring thread is being dragged along at the sensing head
or when the weft detector has a too sensitive setting.
0 = both on
1 = both off
2 = Anti 2 on / weft detector mon. off
3 = Anti 2 off / weft detector mon. on

Description see 4F78

8 SFW sensitivity 123456789012
F57 per weft finger 222222222222

0 = non-sensitive (off)
3 = max. sensitivity

SFW = weft detector

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G 6200 e 26.03.01 Page 73

8 Weft package monitoring: 0 When working with "Automatic weft feed backup (8F07), this func-
F58 with stop tion must be set "with stop".

0 = with stop
1 = without stop

8 Safety light barrier The light barrier is automatically switched on at mains "on".
F61 on: 2 s after start off:_ off:_ The key switch must be operated to switch off the light barrier, and
it remains switched off only while the key switch is turned.
When the light barrier is switched off:
The safety light barrier may
– the red lamp flashes. The event indication cannot be reset at the
be switched off only if the
terminal.
safety rules are strictly ob-
– the weaving machine can only be operated with "two-finger
served.
operation" (permissive switch pressed as well).

8 Trigger for stroboscope. Start of The flash interval is entered at function (8F66) in "Stroboscope
F64 trigger phase shift: 024 ° trigger".

8 Stroboscope trigger: 0 Input of flash interval.The trigger signal is entered in "Stroboscope

F66 every colour trigger" (8F64).

0 = every colour
1 = colour 1
etc.
12 = colour 12

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Display functions (D functions)

8 Current angle When the machine is at standstill, the current machine angle or shed
D02 WM angle: 316° (shed angle: 006°) angle (zero point = shed closure) is displayed. When the machine
is running, the flash timing of the stroboscope is displayed.

Reset functions (R functions)

F
8 Knot stop reset If there are not enough usable weft fingers after a knot stop, the
R12 machine stops with the message "T217 Knotstop: pull weft yarn
through to knot detector and 8R12". The machine cannot restart
until 8R12 has been carried out.

Never forget to pull through the knot!

F
8 Copy EFB values colour m The set values of EFB m can be copied to EFB m+1 to EFB 8 with
Rn (to following) ? the functions R31-R37.

EFB = electronic weft brake

F
8 Waste saver lubrication test Proper functioning of the clamp lubricating system can be
R51 checked here.

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Generic term: 9 Cloth take-up

This generic term contains all the parameters for the cloth take-up.
(F functions accessible only with key)

Fct. Machine function min. max. Default value

F01 Weft density pattern off
Weft density at "weft density pattern = off": Unit 1 2 1
F02 Density 2.0 315.0 20.0
Weft density: Unit 1 2 1
F03 1st pile height / 2nd pile height 6.0 60.0 18.0
Weft density fringes: Unit 1 2 1
F04 Density 2.0 315.0 20.0
F07 Length correction 10.0 1000.0 100.0
Density correction at start after weft break: Number of picks 0 9 0
F09 Density correction -75 99 0
Density correction at start after other stops: Number of picks 0 9 0
F10 Density correction -75 99 0
Dynamic cloth fell correction: After weft stops 0 2000 0
After other stops 0 2000 0
F13 Rest after weft stop 0 999 0
Rest after other stops 0 999 0
F15 Cloth fell correction after weft stop -9999 9999 0
F16 Cloth fell correction after other stops -9999 9999 0
F17 Electronically controlled cloth take-up position correction after weft stop -999 999 0
F18 Electronically controlled cloth take-up position correction after other stops -999 999 0
See
F19 Electronic cloth take-up gear (EWA) ratio 550 65535 page 80
Warp pull-through: Speed 1 10 4
F22 Warp tension 1 3 1

D01 Info density

D07 Length of last repeat (tensioned)

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Input functions (F functions)
D
9 Weft density pattern on:_ off: on: Weaving with density repeat when "Colour sequence" has
F01 been set at 0 or 8 (8F04). Weft density 0.0 results in standstill
of cloth take-up and warp let-off.
off: see "Weft density" (9F02) for plain weaving machines and
"Weft density" (9F03) for terry weaving machines.

9 Weft density at "Weft density Active only when "Weft density pattern" (9F01) has been set at "off".
F02 pattern = off": 020.0 F/cm : 1 The weft density is also affected by the special functions cloth
take-up blocking device and fringing motion.
1 = picks/ cm
2 = picks / in

9 Weft density in F/cm for : 1 Active only on terry weaving machines.

F03 1st pile height: 18.0 2nd pile height: 18.0 This parameter must be taken into account when "Weft density pat-
tern: off" (9F01) has been selected. The machine switches to the
1 = picks / cm for weft density of "2nd pile height" as soon as special function
2 = picks/ in for
"FLOR 2" (track no. 3) has been set.

9 Weft density This function permits quicker weaving of specific weft sections,
F04 fringes: 020.0 F / cm :1 e.g. for fringes (= empty picks).
The machine weaves with this weft density during the special func-
1 = picks / cm tion "FRANSEN" (track no. 6).
2 = picks / in

D
9 Length correction: 0100.0 % If the block length does not correspond to the desired length, a
F07 correction factor can be superimposed on the density pattern or
constant density to obtain the desired length:
set block length
New correction = x old correction
actual block length

Note: The weft density resulting from the length correction

must be within the mechanically set weft density range.

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9 Density correction at start after weft break Here you can define how the weft density should be corrected
F09 no. of picks: 0 density corr: ±00 % during the first few picks (linear density correction).

+99%
Example. 1: 6 picks, +60% correction
+80
9 Density corr. at start after other breaks

Density correction
+60
F10 no. of picks: 0 density corr: ±00 %
+40
SB = weft break +20

1 2 3 4 5 6 7 8 9 10 11 12
-20
Number of picks
-40
-60
-80
Example 2: 9 picks, -40% correction
-99%

9 DWK: after weft stop : 0000 Rest : 0000 The "Dynamic cloth fell correction" is used to reduce starting marks
F13 after other stops: 0000 Rest : 0000 when "Start with "n" empty picks" (5F01) has been programmed.
At machine start-up, the cloth fell is first drawn back by the amount
entered (in 1/100 mm) and brought back into position just before
DWK = dynamic cloth fell correction
the end of the empty picks. This ensures that the cloth fell is not
touched by the reed during the start-up phase.
Rest = 0
If rest is not equal to 0, the cloth fell is not brought back completely
into its original position. The "Rest" distance is not compensated
until during insertion of the second pick. This method is recom-
mended after weft breaks with densely woven fabrics.
Corr. before start

Correction during Note: Select the number of empty picks so that the correction
empty picks can be carried out during the empty pick phase. Other-
wise the machine stops with the error message "E238/8
Not enough empty picks for DWK".

Rest ≠ 0

Corr. before start

Correction during
empty picks
Rest

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9 Cloth fell corr. after weft stop Used for reducing starting marks at positioned machine stops.
F15 stop: ±0000 start: ±0000 After a positioned machine stop, the cloth fell is first drawn back by
the amount (in 1/100 mm) entered under "stop" and when the start
button is pressed, brought back into weaving position by the
9 Cloth fell corr. after other stops amount (in 1/100 mm) entered under "start".
F16 stop: ±0000 start: ±0000

Stop correction (-)

Start correction (+)

9 EWA pos- corr. ±000 ±000 ±000 ±000 For description see 5F28/29.
F17 at weft stop ±000 ±000 ±000 ±000

Values Downtime
9 EWA pos- corr. ±000 ±000 ±000 ±000 1…4 0 min. 3 min. 6 min. 12 min.
F18 at other stops ±000 ±000 ±000 ±000 5…8 30 min. 8 hrs. 24 hrs. 64 hrs.
EWA =electronic cloth take-up

9 El. cloth take-up gear The gear ratio of the cloth take-up gear must be entered in this
F19 ratio 1:xxxxx function, based on the toothed belts fitted.
Normally: with BRU 200 = 1:1921
with BRU 105 = 1:1081
with DDM 019, SD fine / medium (51/19) =1:1531
with DDM 019, SD coarse (25/19 =1:0751
with DDM 019, SD extra coarse (21/19) =1:0630

See also chapter 311 of the operating instructions.

9 Warp: warp tension: low: 1 With direct function activated.

F22 pull-through speed: 04 mm/s The warp tension and the pulling speed for the warp pull-through
can be entered here.
1 = low
2 = normal
3 = increased

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Display functions (D functions)

F
9 Info density in F/cm WSS: The minimum, maximum and mean weft densities are displayed.
D01 min :0006.0 max : 0300.0 mean: 0021.2 When "Weft density: off" (9F01) has been set and the special func-
tion pattern is active, the functions of the cloth take-up blocking
WSS = cloth take-up blocking device device, fringing motion and FLOR 2 (pile height switchover) over-
lay the constant weft density.
Note: When working with a jacquard If the cloth take-up blocking device is set in the weft density or
machine, the mean value after special function pattern, this is indicated in the WSS field with " ".
each repeat is calculated. In the Unit as per: – 9F02 for plain weaving machines
absence of a measurement (for – 9F03 for terry weaving machines
instance after a change of pat-
tern) xxx.x is displayed.

F
9 Length of The length of the last repeat woven is displayed. In the absence of
D07 repeat (tensioned) : 0012.3 cm a measurement (e.g. after a pattern on a jacquard machine) xxx
appears. Unit as set in "Block length monitoring (2F11) or density
settings (9F02/9F03).

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Generic term: 10 Shedding

This generic term contains all the parameters for shedding.

(F functions accessible only with key)

Fct. Machine function min. max. Default value

F01 Pick number 1 16000 1
F04 Shed closure 280 358 310
F05 Shed closure difference between SM / EM and JM / NJM -78 78 0
F07 Fixed weave 0 3 0
F10 Invertible shafts normal
F13 EM: Activate shaft levelling off
F16 Auxiliary shaft position 0 6 0
F17 Single shaft control off
F20 Repeat length for EM weave 2 6 4
F21 Colour / weave synchronization with JM, NJM or EM off

D04 Current WM angle / (shed angle)*

* During operation, the stroboscope trigger timing is displayed instead of the current machine angle

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Input functions (F functions)

10 Pick number: 00001 This function displays the current pick number.
F01 You can skip to any position by entering a pick number within the
weft repeat.

D
10 Shed closure: 310° The mechanical shed closure of the dobby must be entered here.
F04

10 Shed closure difference Enter the difference between shed closure of the dobby or tappet
F05 between SM/EM and JM/NJM : ±00 motion and the shed closure of the jacquard machine or name jac-
quard machine.
SM = dobby E.g.: mechanical shed closure of JM = 290°
EM = tappet motion mechanical shed closure of SM = 310°
JM = jacquard machine
Input value = -20°
NJM = name jacquard machine

10 Fixed weave: 0 Up to 2000 picks can be woven with the settings 1, 2 or 3.

F07 Program Only shafts controlled by the weave pattern react to this function.

0 = Program
1 = 1 / 1 plain
2 = 2 / 2 weft rep
3 = 2 / 2 weft rep offset

10 Invertible shafts The shafts can be inverted with this function.

F10 This means: Segment empty = shaft not inverted
Segment filled in = shaft inverted

Operation same as 10F17.

10 EM:Activate shaft levelling Activates shaft levelling when the tappet motion is equipped with
F13 on:_ off: an automatic shed levelling device.

EM = tappet motion

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10 Auxiliary shaft position: 0 For dobby, jacquard or name jacquard machine
F16 auxiliary function off SM JM NJM Procedure:
0 = auxiliary function off 0 x* x x
1 = one shaft after the other 1** x* – – operate pick finding
2 = lower shed 2** x* x x twice in reverse
3 = upper shed
4 = closed shed 3** x* – –
5 = all shafts low, aut. without 4 x x x Operate pick finding once
SF upto 170° 5 x* x x forwards or in reverse
6 = all shafts low, aut. with
6 x* x x
SF upto180°

Note As soon as the creep speed or x Possible; – not possible

start button is pressed, this * Only shafts controlled by the weave pattern respond to this func-
function switches back to "0". tion.
** You can continue to weave (press creep speed or start button),
SF = weft yarn
SM = dobby but you must expect an interlacing fault.
JM = jacquard machine
NJM = name jacquard machine

10 Single shaft control A shaft is set high with .... and low with . The function is acti-
F17 vated only after operating reverse pick finding twice.
The function automatically becomes inactive at creep speed or
start.

Note: Use the function "Auxiliary shaft position" (10F16) to lower

all the shafts into the lower shed.

10 Repeat length of EM weave: 4 This repeat length must correspond to the repeat length of the cam
F20 assembly mounted. This setting is only compared with the signals
of the cam assembly when "Colour weave synchronization" is set at
"on" (10F21).
EM = tappet motion

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10 Colour- weave synchronization with "Off" mode.
F21 JM, NJM or EM on:_ off: EM: the weave can be produced with any desired offset in
relation to the weft colour.
JM = jacquard machine NJM: the name selvedge can be produced with any desired offset
NJM = name jacquard machine in relation to the weft colour and the weave.
EM = tappet motion
JM: piece length reset 2R15 does not result in a reset of the jac-
quard machine pick number to the beginning of the repeat.

"On" mode
Changes in the pick number always affect both colour and weave.
During weaving, the system monitors whether the colour repeat
and the weave repeat are synchronized.
Changes in the pick number entered at the terminal are transmitted
to the JM/NJM and vice versa.

Display functions (D functions)

F
10 Current angle When the machine is at a standstill, the current angle or shed
D04 WM angle: 316° (shed angle: 006°) angle (zero point = shed closure) is displayed. If the machine is
running, the flash time for the stroboscope is displayed.

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Generic term: 11 Terry

This generic term contains all terry-related parameters and is active only when terry equipment is fitted.
(F functions accessible only with key)

Fct. Machine function min. max. Default value

F01 Pile warp operating modes 0 8 0
Pile warp beam diameter 15 125 0
F04 Unit: 7 8 7
F08 Terry type 0 5 3
1st pile warp tension: Operation 102 152 128
F11 Standstill 6 128 50
F12 2nd pile warp tension 128 200 200
F15 Loose pick distance (VD) 1st pile height 1st VD / other VD 0 20.0 10.0
F16 Loose pick distance (VD) 2nd pile height 1st VD / other VD 0 20.0 12.0
F19 Loose pick distance correction -10.0 10.0 0
F20 Reduction value for 1st loose pick distance 0 10.0 0
F23 Synchronization loose pick group 0 3 0
Weft density: Unit 1 2 1
F26 1st pile height / 2nd pile height 6.0 60.0 18.0
F29 Negative correction full beat-up position after weft break 0 1.0 0
F30 Negative correction full beat-up position after other stops 0 1.0 0
F33 Slacken pile warp at: pile / ground warp break 0 20 0
F39 Ground and pile warp monitoring 0 1 0
F41 Pile position sensor monitoring on

D11 Pile warp: speed and position sensor

D35 Warp let-off 1: position / force
D36 Warp let-off 2: position / force

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Input functions (F functions)

11 Pile warp operating modes: 0 Operated with the following keys, without pressing the key.
F01 normal operation

0 = normal operation
1 = tension / slacken pile warp
Tension with ..... key, slacken with key.
5 = automatic WKS positioning
6 = pulling off remaining warp
*7 = forward speed governor test 60 rpm Key = switch on.
*8 = reverse speed governor test 60 rpm Key = switch off.
WKS = warp tensioner
* Remove toothed belts for the test run!

11 Pile warp beam diameter: 000 cm :7 When the pile warp is changed, the new pile warp beam diameter
F04 must be entered here.

7 = cm
8 = in

11 Terry type: 3 Input 2:

F08 3-pick terry The type of terry, i.e. the loose pick or pick group can be defined
via track 4 (FA/GLATT) in the special function pattern. So-called
0 = plain weaving intermediate picks are then possible. You only have to program
1 = acc. loose pick distance pattern
the appropriate full beat-up in the special function pattern (setting
2 = terry type recognition
3 = 3-pick terry FA/GLATT means full beat-up).
4 = 4-pick terry
5 = 4-pick terry special Inputs 3, 4 and 5:
Indicates the number of picks per terry group. The entire cloth
length is woven with the terry type selected. The individual num-
Note: "4-pick terry special" consists of bers of picks in the plain, border and fringe sections as well as the
2 loose picks and two full beat- total number of picks must be divisible by the selected terry type.
ups. You can switch from plain to pile via special function "FA/GLATT".
When working with a jacquard machine, use this function only at
weaving start-up.

D
11 1st pile warp tension Here you should enter the normal pile warp tension.
F11 during operat:128 at standstill: 050

11 2nd pile warp tension: 200 Here you should enter the pile warp tension in the border, i.e. when
F12 special function "FLSP2" track no. 5 has been set.

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11 Loose pick distance 1st pile height Necessary only when "Terry type: 2 to 5" (11F08) has been set.
F15 1st VD: 10.0 other VD: 10.0 It defines the loose pick distance when track 3 (FLOR 2) has not
been programmed in the special function pattern.
VD = loose pick distance

11 Loose pick distance 2nd pile height Necessary only when "Terry type: 2 to 5" (11F08) has been set.
F16 1st VD: 12.0 other VD: 12.0 It defines the loose pick distance when the special function pattern
is active and track 3 (FLOR 2) has been programmed.
VD = loose pick distance

11 Loose pick distance correction: ±00.0 This correction value is applied to all programmed loose pick
F19 distances.

VD correction So for all loose pick distances you have:

0…-10.0 0…+10.0 Loose pick distance = loose pick distance ± K
VD
Note: The calculated loose pick distance is limited to between
1 2 3 1 2 3 1 2 3
0 and 20.0 mm.
positive VD correction
VD = loose pick distance
K = correction value

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

negative VD correction

1 2 3 1 2 3 1 2 3 1 2 3 1 2 3

11 Reduction value for The reduction value is needed to advance the first loose pick
F20 1st loose pick distance: 00.0 between pick group and cloth fell. It affects the first loose pick of
all pick groups.

So for the first loose pick you have:

VD Loose pick distance = loose pick distance ± K - R

1 2 3 1 2 3 1 2 3 Note: The calculated loose pick distance (VD) is limited to

between 0 and 20.0 mm.
K

VD = VD + K - R R VD = loose pick distance

K = correction value
R = reduction value
1 2 3 1 2 3 1 2 3

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11 Synchronization loose pick group If "Terry type" is set at 3, 4 or 5 (11F08), the loose pick group is
F23 0 >> forwards offset pick by pick compared with the fabric pattern.
When weaving with a jacquard machine, the weaving machine
does not know the pick number. Synchronization is therefore only
assured when weaving with "Terry type: 1 or 2" (11F08).

11 Weft density in F/cm for : 1 Active only when weaving with a jacquard machine.
F26 1st pile height: 18.0 2nd pile height: 18.0 This parameter must be taken into account when "Weft density pat-
tern: off" (9F01) has been set. The function switches to the weft
1 = picks / cm for: density of "2nd pile height" once special function "FLOR 2" (track
2 = picks / in for:
no. 3) has been entered.

11 Neg. corr. full beat-up 0.0 0.0 0.0 On terry weaving machines the position of the first 6 full beat-ups
F29 pos. after weft break: 0.0 0.0 0.0 can be corrected to prevent thin places after positioned stops.
This means that the first full beat-up is beaten up closer to the cloth
fell by the amount of the 1st input value (in millimetres).
11 Neg. corr. full beat-up 0.0 0.0 0.0 The excess lift of the sley can be compensated in small steps to
F30 pos. after other stops: 0.0 0.0 0.0 zero with the next 5 full beat-ups.
negative correction at
full beat-up = 0.0 mm

Note: The following values have proved

successful in preventing thin places:
0.4 0.1 0.0 1 2 3 1 2 3 1 2 3

0.0 0.0 0.0

max. 1.0 mm

1 2 3 1 2 3 1 2 3

11 Pile warp at pile warp break : 00 With this function the pile warp can be automatically slackened for
F33 slacken at ground warp break: 00 pile and ground warp breaks separately.
The input values define the warp length in cm which is slackened
via "Warp slacken position" (position sensor value = 50).
After the start buttons have been pressed, the slackened warp is
automatically tensioned to the working position.

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11 Ground and pile warp monitoring: 0 From 3 full beat-ups in succession, monitoring is permanently
F39 selective (70–130°) active; with the 1st loose pick the warp stop motion is switched to
selective.
0 = selective (70–130°)
1 = permanently active

11 Pile position sensor monitoring When the pile warp is changed, the pile warp beam control in
F41 on: off:_ creep speed and pick finding must be switched off, thereby sup-
pressing the operating modes "Warp drawing-in" and "Speed
governor test".
The monitoring function is automatically switched to "on" at
machine start-up.

Display functions (D functions)

F
11 Pile warp: speed: 0060 rpm The reference (set) value for the pile warp tension can be entered
D11 position sensor act: 125 ref: 128 in 11F11 and 11F12.
The reference speed of the pile warp motor is displayed.

11 KA1: 020-230, act.: 131 (06.0/field) Digital and analog display of the let-off set and actual values:
D35 < ……… ……… > In the second line, the display range limit < …… > is shown for
KA1 and KA2 respectively (in the example: 20-230). Next to it is
the last recorded actual value (131) and the code (6/field) for the
11 KA2: 020-230, act.: 131 (06.0/field) measuring range displayed in the 2nd line. The empty boxes
D36 < ……… ……… > show the measured values of the last second, the filled-in box
shows the set value.
KA = warp let-off If "Warp tension system: 5" (12F25) has been set, values (without
unit) from 0-255 are displayed in accordance with a 0-100%
damping of the position sensors.
For the other warp tensioning systems, the values measured by the
force sensor are displayed in cN/end.

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Generic term: 12 Machine equipment

The machine equipment including the options are defined in this generic term.
(F functions accessible only with key)

Fct. Machine function min. max. Default value

F01 EFB, EWA, FWA, GHA, EKA, SVR on/off See page 94
F07 Electrical weft cutter on/off 0 1 0
F09 Shedding machine 0 4 *
F10 Staubli dobby variant 0 4 0
F12 Jacquard machine type 0 2 *
F13 Terry equipment with DFR **
F16 Waste saver *
F19 Quick style change 0 2 0
F22 Monitor output 0 2 1
Plant data logging : Warp 0 13 1
F23 Pile 0 13 10
Leno 0 13 9
F25 Warp tensioning system 2 7 2
F26 Warp let-off: Ground / fancy 1 4 1
F27 weave start-up mode 0 1 0
Warp let-off gear ground warp : Ratio 6 99/255 33 : 58
F29 Type 0 1 0
Warp let-off gear warp 2 : Ratio 6 99/255 33 : 58
F30 Type 0 1 0
F32 Warp tensioner with / without crescent disc 0 1 0
F35 Sensor type 1 2 2
F36 Sensor type 1 6 3
F37 Sensor type 1 3 2
F38 Electronic cloth take-up gear (EWA) ratio 550 65535 See Page 95
F41 Number of light barriers operated 1 4 *
F44 Number of installed holding brakes 1 2 *

D01 Software version CPU / TER

D02 Software version EFB controller
D03 Software version EWA controller
D04 Software version FWA controller
D05 Software version SVR controller
D09 Software version SMS controller
D10 Software version SM controller
D12 Software version jacquard interface
D13 Software version DFR controller
D25 Warp let-off hardware recognition

* Is recognized by the weaving machine (in standard setting) and automatically configured.
** Like (*), however no automatic recognition of "YES, plissé"

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Input functions (F funktionen)
D
12 EFB:* EWA: 1 FWA: 1 The ground, fancy and pile warp let-offs are switched off for test
F01 GHA:* EKA: 0 SVR:* (1=on, 0=off) purposes by switching on EKA. The pile and ground warp let-off F
and D functions are masked out at the terminal.
Default value
EFB =* EWA = 1 EFB = electronic weft brake
FWA =1 GHA = * EKA = external warp let-off
EKA =0 SVR = * EWA = electronic cloth take-up
FWA = colour selector
GHA = controlled main drive
* recognized by weaving
automatically configured
machine and
SVR = selvedge sealing device.

F
12 Electrical weft cutter The electric weft cutter can be obtained as an option from
F07 on: _ off: WM-Nr. 4738

D
12 Shedding machine: 3 The input must match the shedding unit fitted.
F09 electronic dobby

0 = none, or mech. dobby Caution! If the weaving machine is equipped with a tap-
1 = tappet motion without AFHV pet motion with AFHV, you should never enter
3 = electronic dobby 0, 1 or 3, as otherwise the position of the roller
4 = tappet motion AFHV levers will not be monitored.
AFHV = automatic shed levelling device

12 Staubli SM variant : 0 The dobby type can be verified from the dobby type plate. Set pa-
F10 SM 2672/2662 rameters 1…4 depending on the number of jacks:

0 = SM 2672/2662 Type 12 L = 12 jacks

1 = type 12 L
Type 16 L = 16 jacks
2 = type 16 L
2600/2622/2670/2861 Type 20 L = 20 jacks
3 = type 20 L
4 = type 24 L Type 24 L = 24 jacks
SM = dobby

D
12 Jacquard machine type: 0 With input 2, the weaving machine recognizes, among other para-
F12 off or mechanical jacquard machine meters, the type and make of the jacquard machine mounted via
the serial connection.
0 = off or mechanical
jacquard machine
2 = electronic jacquard machine

D
12 Terry equipment (DFR) The dynamic pile regulation incorporates the loose pick distance
F13 yes:_ yes (plissé):_ no: control as well as the pile let-off control.

DFR = dynamic pile regulation Caution! On a terry weaving machine this function
must be set at "yes" or "yes (plissé)

A special dynamic pile regulation software must be used for plissé.

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12 Waste saver If the weaving machine is equipped with a waste saver, this func-
F16 on:_ off: tion must be set at "on".

12 Quick style change: 0 The SAW equipment on the weaving machine must be defined in
F19 no SAW equipment this function.

0 = no SAW equipment SAW = quick style change

1 = without warp beam uncoupler
2 = with warp beam uncoupler

12 Monitor output: 1 1 = The number of picks woven and the number and type of stop-
F22 plant data logging system pages are transmitted to the BDE interface (unidirectional
communication).
0 = off 2 = Contains the plant data logging functions (see above). Serial
1 = plant data logging system
connection to a production management system also be-
2 = production management system
comes operational (bidirectional communication).

D
12 BDE Warp: 01 Pile: 10 Leno : 09 This function permits freely selectable allocation of specific stop-
F23 =KG+HK =pileL+R = D page causes on three BDE outputs.
Freely selectable stoppage causes can be allocated to the three
00 = none BDE relays, used in the standard setting for signalizing auxiliary
01 = GW+AW
selvedge, ground and fancy warp breaks (warp), pile warp breaks
02 = AWL+AWR
03 = GWL+GWR (pile) and leno end breaks (leno).
04 = GWL
05 = GWR L = Leno break stops
06 = AWL HK = Auxiliary selvedge
07 = AWR
AWL = auxiliary stop motion on the left
08 = PFWS
AWR = auxiliary stop motion on the right
09 = L
10 = pile L+R GW = Ground warp
11 = pile L GWL = Ground warp on the left
12 = pile R GWR = Ground warp on the right
13 = malfunc. L = left
R = right
BDE = Plant data logging
TFWS = Number of weft (filling) feeder signals where a machine stoppage was
prevented by the automatic weft feed backup.

D
12 Warp tensioning system : 5 The input must correspond to the warp tensioning system fitted.
F25 warp tensioner with pos. measurement On systems with a ground and a fancy warp, the warp tensioning
system of the ground warp should be given. (With a fancy warp,
02 = warp tensioner with R sensor warp tension control is always via position sensor).
05 = warp tensioner with pos. measurement
06 = Ergotron
07 = back r.roller with defl.rol,Z sensor

WKS = warp tensioner

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12 Warp let-off ground / fancy: 1 Enter warp let-off version mounted.
F26 one ground warp

1 = one ground warp

3 = one ground warp + one fancy warp
4 = two separate ground warps

12 weave start-up mode When using the "WKSwith R-sensor" warp tensioning system, this
F27 normal :0 influences the behaviour of the warp tension regulating system in
the weaving start-up phase.
00 = normal "weaving with limited extensibility" is, for example, to be set for
01 = fabric with limited extensibility
warp materials made from glass or kevlar.

12 KA gear ground warp ratio Refer to generic term 7 F 16 for a description.

F29 19 : 67 Type : normal : 0

00 = normal
01 = coarse
02 = special

12 KA gear warp 2 gear ratio Refer to generic term 7 F 17 for a description.

F30 19 : 67 Type:normal : 0

0 = normal
1 = coarse
2 = special
KA= warp let-off

12 Warp tensioner without: 0 The crescent disc is fitted under the deflection roller for heavy
F32 crescent disc fabrics.

0 = without
1 = with

12 Sensor type: 2 When «Warp tensioning system: 7» (12F25) has been entered, the
F35 Z sensor - 500 Kp input must match the sensor type fitted.

1 = Z sensor - 200 Kp
2 = Z sensor - 500 Kp

12 Sensor type: 3 When «Warp tensioning system: 2» (12F25) has been entered, the
F36 R-Sensor - 300 N/cm input must match the sensor type fitted.

1 = R Sensor 100 N/cm

2 = R Sensor 200 N/cm
3 = R Sensor 300 N/cm
4 = R Sensor 530 N/cm
5 = R Sensor 600 N/cm
6 = R Sensor 1100 N/cm

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12 Sensor type: 2 When «Warp tensioning system: 6» (12F25) has been entered, the
F37 Ergotron 330 Kp input must match the sensor type fitted.

1 = Ergotron 220 Kp
2 = Ergotron 330 Kp
3 = Ergotron 550 Kp

12 El. cloth take-up gear For description refer to 9F19

F38 ratio 1:xxxxx

EWA = electronic cloth take-up

12 Number of light barriers operated: If the number of light barriers differs from the number which can
F41 (defined by WAS board) be supported by the safety (WAS) board, error message E168
appears.
Light barrier out of
operation!
Risk of injury!
– Remove light barriers not
in use.

The number of installedholding brakes usually = 1. Sometimes a second holding

12 Number of installed
brake is used in conjunction with Jacquard machines and heavy lifting shaft.
F44 holding brakes :1
(Only possible from WM-Nr. 4738).

Display functions (D functions)

F
The versions of the CPU and terminal software are displayed
12 Software version CPU: 870 201 012 here.
D01 (G6200) TER: 870 2X7 …

EFB = electronic weft brake

12 Software version EFB controller:
D02 870 210 …

EWA = electronic cloth take-up

12 Software version EWA controller:
D03 870 625 …

12 Software version FWA controller: You will need version 870 225 … for coarse yarn.
FWA = colour selector
D04 870 211 …

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 SVR = selvedge sealing device
12 Software version SVR controller:
D05 870 624 …

F
SMS = dobby control
12 Software version SMS controller:
D09 870 221 …

SM = dobby
12 Software version SM controller:
D10 3543

F
12 Software version
D12 jacquard interface: 870 220 …

F
DFR = dynamic pile control
12 Software version DFR controller:
D13 870 216 …

F
12 KA hardware recognition: 04 Three different warp let-off drive units are designated with AKA,
D25 BRU105 with new wiring BRU105, BRU200, DDM 19 and DDM 30.
If the recognition is incorrect or undefined (00), a hardware or
00 = undefined wiring fault can be assumed.
01 = AKA with old wiring
02 = AKA with new wiring Note: New wiring" from machine no. 716 onwards
03 = BRU105 with old wiring DDM 19 from machine no. 4738 onwards
04 = BRU105 with new wiring DDM 30 from machine no. 4847 onwards
05 = BRU200 with old wiring
06 = BRU200 with new wiring* KA = warp let-off
AKA = warp let-off drive
07 = BRU105 as KA1, BRU200 as KA2
BRU = servo drive
08 = BRU200 as KA1, BRU105 as KA2

* same display at DDM 19

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Machine messages

M000 Message buffer full Message generated by the terminal.

please confirm with enter key The terminal can store up to 8 machine messages. If a 9th messa-
ge occurs, M000 appears in its place. Acknowledge M000 with
… , the 8th message is displayed again.

M016 Mains failure Note: Only on weaving machine without "Control cabinet
without "Main switch off" 98 (SK 98)"
In the event of an external current failure, this message appears as
soon as the power failure has been repaired.

M018 Please wait! : WM not ready to start:

0: Main motor has not yet reached nominal speed.
1: Calculating geometry, as the warp tension system parameters
00: main motor starting up have changed.
01: calculating geometry
2: Parameter blocks are being transferred from the WM to the
02: WM sending data
03: pattern transfer production management system or JM.
04: main motor changing speed 3: Pattern being transferred.
05: waiting for JM ready signal 4: Speed reduction on GHA after speed input (can take 30
06: calculating weft density seconds until the set speed has been reached).
07: WM receiving data
5: The (name) jacquard machine tells the WM with its "JM ready"
08: adjusting light barrier
09: calculating EPROM checksum digital signal (JAS D/7) that its control system is not yet ready.
6: The average density of the repeat is being calculated. The time
needed depends on the contents and length of the density
WM = weaving machine repeat.
JM = jacquard machine 7: Parameter blocks are being transferred from the production
GHA = controlled main drive
management system or JM to the WM.
8: Light barrier adjusting mode must be switched off in 6F24.
9: This message does not appear until after the faulty CPU-EPROM
has been replaced. The weaving machine cannot start until the
checksum of the new EPROM has been calculated. Calculation
time: 2 - 4 minutes.

M019 "Cold start" occurred! Occurs:

– the first time a CPU board is used
– when a new CPU software is loaded
– when the battery on the CPU board is dead

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M020 Waiting for WM ready signal It can take approx. 30 seconds for the machine to establish a con-
nection with the terminal. As soon as the terminal is linked to the
machine, this message disappears.
WM = weaving machine

M032 Main motor at standstill – If the machine is left at standstill for a specific length of time
To start push Enter button without being operated, (can be set in 6F27, standard setting =
20 Min.), the main motor switches off. After "Main switch "ON" the
main motor runs continuously; the function does not become
active until the creep speed or start buttons have been pressed.
– The main motor is also shut off when the crank angle transmitter
reports "Motion instead of stoppage" or the oil monitoring (circu-
lation lubrication system) reacts. An additional error message
then gives the cause.
– The main motor remains shut off with this message even after
EMERGENCY STOP has been unblocked.
The main motor is switched on again by acknowledging the error
message.

M035 Perform reverse pick finding At start-up with DWK (5F23), The "Rest" (residual) distance is not
and remove pick compensated until during insertion the 2nd pick. If the weaving
machine stops before that, the 1st pick must be removed, to
DWK = dynamic cloth fell control prevent a fabric defect.

M036 Close main power circuit After the main switch has been turned on or a power failure, the sa-
with safety button fety circuit must be closed with the safety button .

M042 WM in dobby cut-off zone The dobbies have cut-off (no-go) zones in which the direction of
rotation may not be changed.

WM = weaving machine

M053 Emergency stop button actuated This message appears after either the emergency stop button or
the service switch on the jacquard machine or batch winder has
been operated.

M054 Stop by warp safeguard The warp safeguard limit switch has been triggered. The warp can
be slackened on machines with the new warp safeguard wiring.

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M056 Light barrier broken The light barrier has been interrupted; the machine stops at a
1: _ 2: _ random position or else it does not start.

M057 Hand wheel switch operated The hand wheel sensor is monitored after the main switch has
stop by hand wheel sensor been turned on and during machine running, creep speed and
pick finding. If the machine recognizes "Handwheel" during a
machine operation, either "Stop by hand wheel sensor" or "Hand
wheel switch operated" will be displayed.

M077 Wm synchronization: rapier out of shed If the machine establishes, either via the pick finding sensor, the
with hand wheel, then SS button current angle or the triple sensor, that the main and rear shafts are
not synchronized, an attempt will be made to synchronize the
SS = pick finding shafts the next time a pick finding button is operated. To prevent
the rapiers from being woven in, they must first be moved out the
shed with the hand wheel.

M080 Colour pattern length does not The repeat length of the cam assembly entered in 4F24 does not
match preset EM weave match the length of the colour pattern.
Remedy:
EM = tappet motion – Set the repeat length in 4F24 according to the cam assembly fitted.
– If you want to work without monitoring, set 10F21 at "off".

M082 Please activate SS to synchronize If the weaving machine notes that the colour pattern and weave
EM weave with colour repeat are not synchronized, an appropriate message is displayed, then
this one. After the pick finding buttons have been operated, the
SS = pick finding machine moves the shafts with the pattern on hold to effect syn-
EM = tappet motion
chronization.
Monitoring can be deactivated with 10F21.

M083 Please press SS button: Forward creep speed is prohibited when the tappet motion auto-
EM is still in FGL position matic shed levelling function is active.
After the pick finding button has been operated, the tappet motion
SS = pick finding is brought into weaving position. Forward creep speed is now
EM = tappet motion
possible.
FGL = shed levelling

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T084 Block length ±… mm outside Weaving machine with jacquard machine: block length monitoring
tolerance. Correct. (2F10): … % can be activated with 2F11. The block length is measured between
two repeat end signals of the jacquard machine and can then be
called up at any time in 4D44.
This message is triggered when the block length monitored in
2F11 is either exceeded or not reached.
The correct block length can be obtained by entering a correction
value in 2F10. The last length correction proposed can be
checked at any time in 2D11.

M085 Parameter setting error : 1: Set either separating piece length (2F22) at 0 or "Automatic
machine stop" (2F14) at > 0.
2: Set either "Automatic machine stop" (2F14) at ≠ 2 or colour
1 = no stop but sep. piece after manual stop sequence (8F04) = 0.
2 = repeat end stop only with colour pattern
3: The main piece length (2F15) must be at least two picks.
3 = partial/main piece too small
4 = sep. piece with JM only after main piece 4: The separating piece length (2F22) must be set at 0 or the
5 = separating piece length too small separating piece must follow the main piece (2F16).
7 = overrun bigger than separating piece 5: The separating piece length (2F22) must be at least four
8 = overrun length too small picks.
9 = overrun and sep. piece before m. piece
7: The piece overrun (2F22) may not be longer than the separa-
10 = overrun bigger than main piece
11 = no KBU data received from LS ting piece (2F15).
12 = ASE not switched on by LS 8: The piece overrun (2F22) must be at least two picks.
9: Set separating piece length or piece overrun (2F22) at 0 or
JM = jacquard machine select separating piece mode (2F16) ≠ 2.
HS = main piece 10: The main piece (2F15) must be set longer than the overrun
ASE = automatic piece mark registration
(2F22).
LS = production management system
KBU = warp beam revolutions 11: "4 = according to ASE" is programmed in 2F 14. However
no or no new K data has been received from the production
management system. V
Remedy: Transmit data or switch off ASE mode in 2F14.
12: KBU data are available, but "4 = according to ASE" is not
programmed in 2F14.
Remedy (possible only via production management system):
clear data or switch on ASE mode in 2F14.

M087 When loading a new pattern or fabric style there is a risk that some
Please confirm with Enter key! parameters have not been adjusted. At the next machine start the
weaver is therefore reminded of the possibility and the relevant
00 = length correction (2F10) active messages must be acknowledged.
01 = inverse weaving (10F10) active
02 = colour allocation (4F51) valid ?
03 = density pattern (2F01) not active 0: Length correction 2F10 not equal to 100%.
04 = colour pattern (4F48) not active 1: Some shafts in 10F10 are inverted.
2: Colour allocation in 4F51 deviates from basic setting.
3: Density pattern loaded but not activated.
4: Colour pattern loaded but not activated.

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M088 2R15 Please perform 2R15 (piece length If the separating piece mode (2F16) or (2F14) has been altered,
parameters have changed)! the piece length has to be reset.

M089 Incorrect ASS parameter setting: 0: 8F09: Only weft fingers 1-8 may be used in ASS groups.
1-12: There are colours in the colour repeat which are not assigned
to a weft finger in 8F09.
00 = weft fingers 9–12 inadmiss. for group 14: When working with ASS, only inputs 0, 1, 2 and 8 are allo-
01 = no weft finger allocation for colour 1
wed in function 8F04.
etc.
12 = no weft finger allocation for colour 12
13 = 8F7 = 4 permissible only for JM
14 = incorrect colour sequence

ASS = automatic weft feed backup

JM = jacquard machine

M090 Invalid input value Input value outside permitted range.

M092 Pattern not active: You have tried to change a pattern which is not active: for instance
a fixed weave or a fixed colour sequence.

2 = loose pick distance pattern

3 = weft density pattern
4 = weave pattern
5 = colour pattern
6 = special function pattern

M093 Same angle already You have tried to enter an angular value where another function is
occupied in … already stored. 10F04 "Shed closure" is not tested for double occu-
pation, but the angular values derived from it.
SM = dobby SM trigger angle = shed closure -32°
JM = jacquard machine
JM lead monitoring = shed closure -182°

M094 Transfer parameter: When a style parameter record (block transfer) is sent to the CPU
from the production management system or the jacquard machine,
every parameter it contains is checked for "Valid values", "Availabi-
0 = invalid value in… lity" and "Angular value already occupied".
1 = parameter not available…
2 = same angle occupied…

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M096 Block length error: too long no Normally the jacquard machine sends a signal to the weaving
end of repeat signal from JM machine after the end of each repeat. If this is missing for more
than two block lengths (set in 2F22), the weaving machine shuts
JM = jacquard machine off.
The block length entered was too short, or the jacquard machine
did not send the signal.

M098 Input allowed only in operating Some parameters may only be change in the operating mode
mode "Machine stopped" "Machine stopped".

M101 Confirm "Pick finding" to Because of a fault or because the stop button has been operated,
continue automatic positioning the machine has interrupted its automatic positioning sequence. It
will be resumed as soon as the fault has been remedied and "Pick
finding" activated.
If "Pick finding" is activated although the fault has not been
remedied, the fault and M101 will be displayed once more. After
the third unsuccessful attempt, M101 is no longer displayed and
"Pick finding" no longer required.
Forward/reverse creep speed etc. are again possible.

M102 Press creep speed or pick Only with parameter setting 6F5 = 4 (shed levelling after weft
finding button and remove pick break). After a weft break the start buttons were operated without
first pressing the creep speed or pick finding keys to repair the
weft break in the open shed.

M103 Unpositioned stop: press pick After an unpositioned stop (rapier tape fault, emergency stop) a
finding button and remove pick pick may have been inserted in the last shed, depending on the
stop initiation angle. If (after the cause of the stop has been reme-
died) pick finding is activated, the machine moves so that this last
shed is opened. Any pick lying in the shed must be removed.
Then the weaving machine is ready for starting up.

M104 End of lower shed zone In automatic lower shed mode (10F16 = 5 or 6) creep speed is
possible only inside a shed.

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M105 Press pick finding button to The start button was pressed in automatic lower shed mode
leave lower shed (10F16 = 5 oder 6). You have to press "Pick finding" to leave this
lower shed mode.

M108 Weaving with fixed weave is invalid A fixed weave has been selected in 3F24. After 2000 picks the
Please load a pattern! machine shuts off with this message, as it is not possible to assure
synchronized colour and weave in this mode.

M109 KA reference value deviation Fault in mechanical or electronic system or inadmissible input has
too big (7F70) caused a reference value deviation. Please check KA sensor,
warp tension system and RKA board.
00 = KA1
01 = KA2
Monitoring tolerance can be set in 7F70.
02 = KA1+KA2

KA = warp let-off

M117 Set zero point (7F50)! Only on machines with "Back rest roller with deflecting roller and Z
Attach spring on sensor side only sensor" (12F25 = 6 and 7).
The message appears when parameters have been changed in
12F35, 7F35, 7F31 or 7F32 to remind you that the zero point has to
be reset. To do this, detach the spring on the side opposite to the
force sensor and adjust the remaining spring to back rest roller
centre position with the warp completely slackened.

M118 Adjust warp tension mechanism Only on machines with "Back rest roller with deflecting roller and Z
Same tension for each spring! sensor" (12F25 = 7).
Appears if the zero point position of the first sensor has been set
(7F50 = 7) and reminds you that both springs have to be reatta-
ched to tension the warp tension system.

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M119 Set T bar preload on Only on machines with warp tensioning system " Warp tensioner
warp tensioner to ±…° with position measurement (12F25 = 5). Appears after modifica-
tions to parameters 12F26, 7F19, 7F22, 12F25, 7F12, 7F07, 7F35
or 7F28.
Displays the angle by which the torsion bar should be preloaded to
obtain the required warp tension. This angle can then be checked
in 7D25.–.

Caution! If the angle has a negative prefix, use a harder

torsion bar.

M120 Warp tension outside range: If the warp tension value at (12F25 = 5) relative to 7D17 exceeds
250, this message appears.
If with force sensors (12F25 = 2, 6 or 7) the value of 7F12 or
1 = warp let-off 1 7F13/max is exceeded, this message appears.
2 = warp let-off 2
3 = warp let-offs 1 and 2

M126 "Warp start-up": values in 7F4 and Only with warp tensioning system "Back rest roller with deflection
7F16 are taken into account! roller and Z sensor (12F25 = 7):
This message appears if you try to enter "Weaving start-up" (7F01
WKS = warp tensioner = 5) although this is not possible with the preset tension, warp
tension geometry and tension springs for mechanical reasons.
Before starting up, make sure that the warp beam diameter has
been correctly entered in 7F04 warp 1 and the gear ratio in 7F16.

M127 Repeat "Weaving start-up" for ground This message prompts the weaver to enter "Weaving start-up". It
(fancy) warp (7F1)! can appear if after changes have been made in the warp tension
geometry or after a cold start, no start-up command has been
given.

M128 Value in 7F12/13 "increased" not Appears when a warp tensioning system with Z sensor (12F25 = 7)
admissible (see 7D12/13) is used, the tension entered in 7F12/max is too high and has been
activated via the special functions "GDSP2".

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M129 "Max" warp tension in 7F12 The set values in 7F12 or 7F13 should not exceed the maximum
must be lower than 40 cN/F warp tension which can be measured by the force sensor used.

M138 WM in DFS cut-off zone (335 -25 °) Appears when the machine is within this zone during initializing.
Please leave cut-off zone! A reference run of the DFS motor could cause a fabric fault.
Leave the cut-off zone by operating the creep speed or turning the
WM = weaving machine hand wheel.
DFS = dynamic pile control

M140 LS and DC1 cannot access pattern This message appears when both the production management
data simultaneously system and the DC1 try to call up or transfer the same pattern
data simultaneously.
LS = Production management system
DC1 = data carrier

M141 Start inhibited by production The production management system has inhibited the start of the
management system weaving machine and you pressed the start button.

M142 Stop actuated by production The machine has been stopped owing to a stop message from the
management system production management system.

M145 KA parameter allocation error 0: Check warp let-off parameters, KA1 not ready for pull-
through.
1: The pre-set warp tensioning system requires input of the for-
00 = warp pull-through: KA1 not ready ce sensor used in 12F35.
01 = 12F35 : force sensor type
2: Check warp let-off parameters, KA2 not ready for pull-
02 = warp pull-through: KA2 not ready
03 = 7F7: no. of warp ends through.
04 = 7F12 : warp tension KA1 3: Appears when an invalid number of warp ends has been set
05 = 7F13 : warp tension KA2 in 7F7 (fewer than 10).
06 = 7F28 : back rest roller position 4, 5: Appears when the calculated preload angle for the torsion
07 = warp tens.KA2 too low/spring too hard
bar is > 200° or < 0°.
08 = warp tens.KA1 too low/spring too hard
09 = 12F26/12F25 : invalid combination 6: The shed length or height of back rest roller in 7F28 is out-
side the ranges 800 - 1400 mm and -90 to 150 mm respec-
KA = warp let-off tively.
7, 8: When force sensors are fitted, if you are trying to activate
"Warp pull-through" with the warp set too slack.
Either increase the set warp tension in 7F12 or select a more
resilient spring.
9: The option 12F26 = 4 and 12F26 = 2 is not permitted.

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M150 Differing pattern lengths The weave, colour, special function, weft density and loose pick
distance repeats must be of the same length.

M156 Handwheel=OFF without emerg. stop: In these machine states the machine remains blocked despite
"Handwheel" until:
0: front and rear shafts have been synchronized (briefly activate
0 = WM in SS position: -> KG creep speed)
1 = end of lower shed:-> KG or SS
1: the machine is moved away from the end of the lower shed or
3 = parameter transmission ongoing
the lower shed is left with pick finding.
WM = weaving machine 3: the transmission of a parameter block between the weaving
KG = creep speed machine and the jacquard machine or production manage-
SS = pick finding ment system has been completed.

M157 Please do not use handwheel! : The blocked weaving machine can be released with EMERGENCY
STOP.
When handwheel and EMERGENCY STOP are engaged, the brake
0 = WM SS position: -> KG is released. In the situations mentioned, it should not however be
1 = end of lower shed:-> KG oder SS
moved, as otherwise a rapier weaves in, interlacing faults occur or
3 = parameter transmission ongoing
the transmission of weaving data is terminated.
WM = weaving machine
KG = creep speed
SS = pick finding

T160 Stop by glass monitoring Note: Only on weaving machine without "Control cabinet 98
(SK 98)"
The "Package end monitoring" sensor has signalled a machine
stop. A new package must be loaded.
This sensor is generally used only for glass cones.

M171 Press safety button as well For safety reasons, the weaving machine only runs with the permis-
or activate light barrier sive switch pressed when the light barrier is switched off.

M183 Hand wheel operation in SAW mode: Instruction during "Quick style change".
end with SS key

SS = pick finding
SAW = quick style change

M184 Unused shafts in parking position? Instruction during "Quick style change".
Confirm with Enter key

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M185 Opener module shaft lock not in Only monitored on machines with SAW equipment. Either "Opener
parking position or not secured module shaft locks open" or "No locking bolt" has been detected.

SAW = quick style change

M186 Quick style change: Instruction during "Quick style change".

Error 2 is also monitored in operating modes other than "Quick
style change".
0 = start with SS key
1 = shaft locks not open
2 = warp beam not coupled
3 = warp beam not uncoupled
4 = shaft locks open
5 = end with SS key

SS = pick finding

M187 Remove locking bolt and Instruction during "Quick style change".
confirm with Enter key

M188 Change style and then Instruction during "Quick style change".
operate SS key

SS = pick finding

M189 Insert locking bolt and Instruction during "Quick style change".
confirm with Enter key

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M198 Parameter setting error: Operating or parameter setting error:
0: Dynamic cloth fell correction (9F13) possible only with empty
picks (5F01).
00 = DWK without empty pick 1: Double pick mode in 8F14 and at the same time double picks
01 = DS mode + DS in colour repeat
in the pattern not allowed. More than two picks can never be
02 = VD patt. only with weft density pattern
03 = "weaving in KG" not switched off inserted simultaneously.
04 = inexistent shafts used in weave 2: Loose pick distance pattern (4F28 = 1) requires active weft
05 = weft density pattern only with col. patt. density pattern (4F39 = on).
06 = DFR allowed only with colour pattern 3: 6F09 ≠ 2 must be entered at start-up. You must then remem-
08 = incompatible with 8F7
ber to adjust the rapier (excess travel).
09 = no waste saver hardware recognized
10 = JM design requires "const. density"" 4: Monitoring active only with Staubli software variants "Type
11 = speed pattern only with col. pattern 12L", "Type 16L", "Type 20L", "Type 24L" (12F09 = 3, 12F10
12 = link to prod. managem. syst. not active ≥ 1).
13 = enter pile warp beam diameter 5, 6: You cannot weave with weft density, pile height or speed pat-
tern but without colour pattern. (Exception: 8F04 = 8 "Mono
KG = creep speed
with special function")
JM = jacquard machine
VD = loose pick distance 8: 8F7 or 8F58 must be changed.
FWA = colour selector 9: 12F16 = on is not possible, as the waste saver has not
DWK = dynamic cloth fell correction been recognized by the FWA controller.
DFR = dynamic pile control 10: Either change JM pattern to "with density pattern" or set 4F39
DS = double pick
to "without density pattern".
11: Either set "speed pattern = off" in 4F85 or "colour sequence
= 0 or 8" in 4F48 .
12: 12F22 must be set at 2.
13: Enter pile warp beam diameter in 11F04 .

T201 Weft fault Weft break, indicating the break angle and relevant weft colour.
angle: …° colour: … If the break angle is 180°, the weft break occured between the
end of the first and beginning of the second monitoring window.
If the break angle is a value in 8F53 (90°), tthe weft break occurred
before the beginning of the first monitoring window.

T203 Weft fault double pick The fault occurs only when a double pick is inserted (= hopsack).
angle: …° colour: … It means that one or both weft yarns are broken. Info same as
T201.

T204 Thread entrainment The weft break monitoring function reports "one pick too many".
This monitoring function can be suppressed: set "Anti 2" in 8F56 at
"off".

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M205 Pattern missing: The pattern which should have been activated according to the
machine setting is missing.
Remedy:
01 = speed pattern a) Enter pattern via DC1/PAS1/ production management system /
02 = loose pick distance pattern
jacquard machine or directly at the terminal (4F46).
03 = weft density pattern
04 = weave pattern b) Set pattern "passively".
05 = colour pattern
06 = specal function pattern

M206 Pattern reception error: The maximum admissible length of the various patterns is 16000
picks.
Exception: The shaft pattern for the dobby PCM may not exceed
01 = pattern too long (max. 12000) 12000 picks.
02 = pattern too long (max. 16000)

T210 Ground warp or auxiliary selvedge break: Ground warp or auxiliary selvedge end break.
warp L: _ warp R: _ HK-L: _ HK-R: _

HK = auxiliary selvedge
L = left
R = right

T211 Warp fault pile/fancy Sector : Pile or fancy warp end break.
S1: _ S2: _

S = sector

T212 Leno fault The leno input is not normally used.

The control system monitors it in the same way as the warp stop
motion when 7F47 is set at "with stop".

T213 Weft package fault Either a weft break before the feeder or the weft package is empty.

T216 Pull through knot colour n then This message indicates that the knot pull-through phase can be
confirm with Enter key. terminated by acknowledging this display. This is however possi-
ble only if the weft yarn lying in the auxiliary selvedge has first
been drawn off as far as the knot.

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T217 Knot stop: pull weft yarn through An inadmissible pulse frequence has occurred at one of the pack-
to knot detector and 8R12 age monitoring outputs, or all the packages of an ASS group are
blocked by knots or package empty.
ASS = automatic weft feed backup

M220 Incorrect starting position: Machine start is prohibited within a specific angle range, or the
end of the permitted zone for KGV or KGR has been reached.

01 = start poss. only between 300-316° KGR = reverse creep speed

02 = KGR locked (cut-off zone: 240-316°) KGV = forward creep speed
03 = WS locking KGR, free from 15° WS = waste saver
04 = automatic positioning error
05 = KGV locked, rapier without weft yarn
06 = KGV end reached (6F10)

M223 Error code received from JM: The weaving machine displays the error reported by the jacquard
machine / name jacquard machine:
01: The angle last sent by the weaving machine differs by
01 = WM and JM not synchronized more than 10° from that of the jacquard machine.
02 = JM pattern missing
Cause: shed closure parameter 10F04 or jacquard
03 = hook magnets were switched off
04 = invalid density value in pattern machine sensor system incorrectly set.
02: Jacquard machine reports lack of pattern.
03: Jacquard machine "magnet switchoff" (activated after
WM = weaving machine timeout in cut-off zone) cancelled.
JM = jacquard machine
Press "Start" anew.
04: The jacquard machine (not name jacquard machine) has
registered values in the density pattern outside 0.0 and
0.5-317.1 picks/cm.
Correct the pattern or set weaving machine at "Constant
density" (9F01).

M225 Minimum weft density in limit Weft densities lower than 6 picks/cm are only allowed when warp
range: if necessary reduce speed let-off drive BRU200 is fitted.
If another drive is fitted or you are operating a fancy weaving
machine, it can be started in spite of a lower density. The messa-
ge is displayed only for the first 10 seconds of operation.

M229 Message EWA (WM): In expert mode only (15F04 = on), weaving machine is only giving
out a warning, does not stop.
02: Please note error message with supplementary code and soft-
02 = CPU - EWA communication error ware configuration and report to SR technical service dept.
08 = min./max.density outside range
08: The minimum/maximum values given by the jacquard machine
EWA = electronic cloth take-up in the "Header", the density pattern or in "Uniform density"
WM = weaving machine cannot be reliably implemented with the existing gear ratio.
DM = density pattern

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T230 Piece length recording: End of piece message:
2: The weaving machine can only be restarted after 2R15.
3: "Imm. sep. piece" has been woven. At the next start-up the
0 = end of main piece, WM weaving overrun weaving machine continues weaving with the main pattern.
1 = end main piece, WM weaving sep. piece
4: ASE (see 2F14): A cloth beam change is signalled. The wea-
2 = total piece length reached
3 = separating piece length reached ving machine can only be started after 2R15.
4 = cloth beam change

WM = weaving machine

T231 JM signalizing end of piece length Weaving machine stops, triggered by the end of piece signal from
the jacquard machine.

JM = jacquard machine

T232 Piece end 002 reached ASE (see 2F14): Appears at end of every piece. However the
Machine weaving cutting piece weaving machine continues weaving. After the cutting point has
been completed, (see 2F19) T232 is automatically cleared.

T235 Partial piece 002 of 010 reached If the parameter "Automatic machine stop" 2F14 has been set to 3
Change weft package! (patterning): the machine stops after every partial piece so that the
weft package can be changed. The message must be acknow-
ledged with ….. .

T236 Partial piece 010 of 010 reached If the parameter "Automatic machine stop" 2F14 has been set to 3
Change pattern! (patterning), all partial pieces have been completed. The weaving
machine can be restarted only after 2R15.

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