Lightweight Body Filler

05800 • 05801 • 05804

Technical Data Sheet November 2017

3M Part No.(s) 3M Part Descriptor(s)

05800 3M™ Lightweight Body Filler - One quart - 25.6 fl oz, 757ml
05801 3M™ Lightweight Body Filler - One gallon - 102 fl oz, 3.0L, 0.80 US gal.
05804 3M™ Lightweight Body Filler - Five gallon air dispensed - 3.75 gallons, 14.2L

Product Description 3M™ Light weight body filler is a two component material that is vacuum processed to
create a smooth texture. 3M™ Lightweight body filler cures tack free in 20 minutes with
good sanding and handling characteristics.

Features • Easy spreading & mixing

• Tack free resin
• Vacuum processed

Typical Physical Note: The following technical information and data should be considered representative or
Properties typical only and should not be used for specification purposes.

Part A - Filler Part B - Cream Hardener

Container PN 05800 - One quart metal can 1.0 oz. plastic tube
PN 05801 - One gallon metal can 2.75 oz. plastic tube

PN 05804 - Five gallon metal can

(Air Pail)

Base Polyester resin with Benzoyl Peroxide

styrene monomer

Density 9.2 lb/gal 10.0 lb/gal

Color Gray Blue

Flash Point 89°F / 32°C N/A

Viscosity @ 77°F (25°C) -

192,000 - 244,000 cps 70,000 - 150,000 cps
Brookfield Viscometer
3M™ Lightweight Body Filler
05800 • 05801 • 05804

Product Uses For professional use only. Not intended for retail sale.
Two component polyester compound used to fill dents, dings, gouges and other
cosmetic imperfections on bare steel, aluminum, and fiberglass reinforced polyester
(FRP). May also be used on many industrial and architectural surfaces needing minor
repairs.

Typical Performance The following times have been determined with ambient air temperature and
Properties substrate temperature @ 77°F (25°C) and are considered typical values.

SHAPE SAND TIME:

8 to 12 minutes when mixed with 2% hardener by weight @ 77°F (25°C)

FINISH SAND TIME:

20 minutes when mixed with 2% hardener by weight @ 77°F (25°C)

RECOMMENDED APPLICATION TEMPERATURE:

Above 45°F (7°C)

SERVICE TEMPERATURE:
Min. -20°F (-29°C) Max. 180°F (82°C)

MINIMUM HARDENER:
1.5%

MAXIMUM HARDENER:
2.75%

Note: The following technical information and data should be considered representative
or typical only and should not be used for specification purposes.

Lap Shear, Steel to Steel: 1,430 psi ASTM D1002

Lap Shear, Aluminum to Aluminum: 1,320 psi ASTM D1002

Tensile Strength: 1,600 psi ASTM D638

Shore D hardness @ 24 hrs: 70 ASTM D2240

Flexural Strength: 2,260 psi ASTM D790 Procedure A

Shrinkage: 0.72% LTM 855.0084

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05800 • 05801 • 05804

Directions for Use 1. Wash surface with soap and water to remove water soluble contaminants. Follow
the soap and water wash with an appropriate VOC compliant product for removal
of surface contaminants.
Sand the surface as needed with grade P40 to P80 3M™ abrasive.
Note: If grinding is required use a grade 50 3M™ grinding disc, blow off the
sanding dust with clean dry air. When repairing galvanized steel, e-coat, primed/
painted surfaces or aluminum, sand with grade P80 3M™ abrasive to remove the
paint/primer. Blow off with clean dry compressed air and re-clean the surface
using a clean paper or cloth towel and a wax & grease remover/surface cleaner.
2. Apply the required amount of body filler to a clean mixing surface. (Do not use
discarded cardboard as a mixing surface as contamination may occur.) The
correct hardener to filler ratio = 3 inch diameter circle 1/2 inch thick of filler to
a 3 inch strip of cream hardener.
3. Mix the body filler and cream hardener thoroughly, to a uniform color.
Gel time/setting time is approximately 3-5 minutes @ 75°F (24°C) using 2%
hardener as prescribed. Spread the filler on the mixing board, being sure to break
any air bubbles that were introduced during mixing.
4. Apply a thin layer using firm pressure to ensure maximum adhesion being sure
to “wet out” the surface completely. Apply additional filler in layers, building up
the damaged area higher than the surrounding surface. Maximum filler thickness
should not exceed 1/4 inch. Allow curing time of 20 minutes.
5. Sand the filler to the proper contour with 3M™ abrasives, using the following
recommended grade sequence: P40, P80, P180. Note: If more filler is needed
blow off with clean dry compressed air and follow steps 2 through 6.
6. Wait approximately 45 minutes before applying primer and paint, always follow
your paint company’s recommended procedures.

Applications Repair of cosmetic surface imperfections in properly prepared auto body, industrial,
and architectural substrates.

Storage and Handling HANDLING

Do not eat, drink or smoke when using this product. Wash exposed areas thoroughly
with soap and water. Keep out of the reach of children. Keep container closed
when not in use. Avoid breathing of dust created by cutting, sanding, grinding or
machining. For industrial or professional use only. Avoid eye contact with dust
or airborne particles.
STORAGE
When stored at the recommended conditions in original, unopened containers, this
product has a shelf life of 16 months from the date of manufacture. Store in a dry
area at 65-80°F (18-27°C) for optimal shelf life.

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3M™ Lightweight Body Filler
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Precautionary Before using this product, please reference Product Label and/or Safety Data Sheet for Health and
Safety Information. Note: Laws controlling the acceptable amounts of Volatile Organic Compounds
Information (VOC’s) vary by state, and in some cases by locality. For surface preparation and clean-up activities,
consult federal, state and local regulations regarding use of products containing VOCs in your area

Technical Information The technical information, recommendations and other statements contained in this document are
based upon tests or experience that 3M believes are reliable, but the accuracy or completeness of
such information is not guaranteed.

Product Use Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use
and performance of a 3M product in a particular application. Given the variety of factors that can affect
the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and
determining whether it is fit for a particular purpose and suitable for user’s method of application.

Warranty, Unless an additional warranty is specifically stated on the applicable 3M product packaging or product
literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time
Limited Remedy, 3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR
and Disclaimer IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY
OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE.
If the 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s
option, replacement of the 3M product or refund of the purchase price.

Limitation of Liability Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product,
whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted,
including warranty, contract, negligence or strict liability.

Automotive Aftermarket Division

3M Center, Building 223-6N-01
St. Paul, MN 55144-1000 3M is a trademark of 3M Company.
1-877-666-2277 (1-877-MMM-CARS) Printed in U.S.A.
www.3M.com/automotive ©3M 2017 All rights reserved. (11/17)

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