NAVAIR 01-H1AAC-6-3

TECHNICAL MANUAL
SPECIAL/CONDITIONAL/PRESERVATION/ASPA
MAINTENANCE REQUIREMENT CARDS
MODEL AH-1W AIRCRAFT
This revision supersedes NAVAIR 01-H1AAC-6-3 dated 1 July 2001 and incorporates IRACs 76 through 83.

DISTRIBUTION STATEMENT C. Distribution authorized to U.S. Government agencies and their contractors to
protect publications required for official use or for administrative or operational purposes only, determined on 1
September 1997. Other requests for this document shall be referred to Commanding Officer, Naval Air Technical
Data and Engineering Service Command, Naval Air Station North Island, P.O. Box 357031, Building 90 Distribution,
San Diego, CA 92135-7031

DESTRUCTION NOTICE – For unclassified limited documents, destroy by any method that will prevent disclosure
of contents or reconstruction of the document.

PUBLISHED BY DIRECTION OF COMMANDER, NAVAL AIR SYSTEMS COMMAND

0801LP1021210 NATEC ELECTRONIC MANUAL 1 JANUARY 2003

 NAVAIR 01-H1AAC-6-3
LIST OF EFFECTIVE CARDS

Insert latest changed cards; dispose of superseded cards in accordance with applicable regulations.

NOTE: That portion of text affected by the change is indicated by a vertical line or other change symbol in the
outer margin of the card.

IRACs 1 through 83 incorporated in this manual.

Dates of issue for original and changed cards

Original ...... 0 ....... 1 January 2003

(Incl IRACs 76 thru 83)

Total number of cards in this manual is 216.

A
 NAVAIR 01-H1AAC-6-3
LIST OF EFFECTIVE CARDS

CARD NO. CHANGE NO. CARD NO. CHANGE NO. CARD NO. CHANGE NO.
Title...........................................0 HMWS-11.................................0 ix...............................................0
A ...............................................0 HMWS-12.................................0 x................................................0
B ...............................................0 HMWS-13.................................0 xi ...............................................0
C...............................................0 HMWS-14.................................0 xii ..............................................0
D...............................................0 HMWS-15.................................0 xiii .............................................0
E ...............................................0 HMWS-16.................................0 xiv .............................................0
TPDR-1 ....................................0 HMWS-17.................................0 xv..............................................0
TPDR-2 Blank ..........................0 HMWS-18 ................................0 xvi .............................................0
HMWS-1...................................0 HMWS-19.................................0 xvii ............................................0
HMWS-2...................................0 HMWS-20 Blank.......................0 xviii ...........................................0
HMWS-3...................................0 i.................................................0 xix .............................................0
HMWS-4...................................0 ii ................................................0 xx..............................................0
HMWS-5...................................0 iii ...............................................0 1 ...............................................0
HMWS-6...................................0 iv...............................................0 1.1 Blank ..................................0
HMWS-7...................................0 v................................................0 2 ...............................................0
HMWS-8...................................0 vi ...............................................0 2.1 ............................................0
HMWS-9...................................0 vii ..............................................0 3 ...............................................0
HMWS-10.................................0 viii .............................................0 3.1 ............................................0

B
 NAVAIR 01-H1AAC-6-3
LIST OF EFFECTIVE CARDS

CARD NO. CHANGE NO. CARD NO. CHANGE NO. CARD NO. CHANGE NO.
3.2 ............................................0 10 .............................................0 14 .............................................0
3.3 ............................................0 10.1 ..........................................0 14.1 ..........................................0
3.4 ............................................0 10.2 ..........................................0 14.2 ..........................................0
3.5 ............................................0 10.3 ..........................................0 14.3 ..........................................0
4 ...............................................0 11 .............................................0 15 .............................................0
4.1 ............................................0 11.1 ..........................................0 15.1 Blank ................................0
5 ...............................................0 11.2 ..........................................0 16 .............................................0
5.1 Blank ..................................0 11.3 ..........................................0 16.1 ..........................................0
6 ...............................................0 11.4 ..........................................0 17 .............................................0
6.1 ............................................0 11.5 ..........................................0 17.1 Blank ................................0
7 ...............................................0 11.6 ..........................................0 18 .............................................0
7.1 Blank ..................................0 11.7 Blank ................................0 18.1 Blank ................................0
8 ...............................................0 12 .............................................0 19 .............................................0
8.1 ............................................0 12.1 Blank ................................0 19.1 ..........................................0
9 ...............................................0 13 .............................................0 20 .............................................0
9.1 ............................................0 13.1 ..........................................0 20.1 Blank ................................0
9.2 ............................................0 13.2 ..........................................0 21 .............................................0
9.3 Blank ..................................0 13.3 Blank ................................0 21.1 ..........................................0

C
 NAVAIR 01-H1AAC-6-3
LIST OF EFFECTIVE CARDS

CARD NO. CHANGE NO. CARD NO. CHANGE NO. CARD NO. CHANGE NO.
22 .............................................0 25.12 ........................................0 30 .............................................0
22.1 Blank ................................0 25.13 ........................................0 30.1 Blank ................................0
23 .............................................0 26 .............................................0 31 .............................................0
23.1 Blank ................................0 26.1 ..........................................0 31.1 Blank ................................0
24 .............................................0 27 .............................................0 32 .............................................0
24.1 ..........................................0 27.1 ..........................................0 32.1 Blank ................................0
25 .............................................0 27.2 ..........................................0 33 .............................................0
25.1 ..........................................0 27.3 ..........................................0 33.1 Blank ................................0
25.2 ..........................................0 27.4 ..........................................0 34 .............................................0
25.3 ..........................................0 27.5 ..........................................0 34.1 Blank ................................0
25.4 ..........................................0 27.6 ..........................................0 35 .............................................0
25.5 ..........................................0 27.7 Blank ................................0 35.1 Blank ................................0
25.6 ..........................................0 28 .............................................0 36 .............................................0
25.7 ..........................................0 28.1 ..........................................0 36.1 Blank ................................0
25.8 ..........................................0 28.2 ..........................................0 37 .............................................0
25.9 ..........................................0 28.3 Blank ................................0 37.1 Blank ................................0
25.10 ........................................0 29 .............................................0 38 .............................................0
25.11 ........................................0 29.1 Blank ................................0 38.1 Blank ................................0

D
 NAVAIR 01-H1AAC-6-3
LIST OF EFFECTIVE CARDS

CARD NO. CHANGE NO. CARD NO. CHANGE NO. CARD NO. CHANGE NO.
39 .............................................0 47 .............................................0 52 .............................................0
39.1 ..........................................0 47.1 Blank ................................0 52.1 Blank ................................0
40 .............................................0 48 .............................................0 53 .............................................0
40.1 Blank ................................0 48.1 ..........................................0 53.1 ..........................................0
41 .............................................0 48.2 ..........................................0 53.2 ..........................................0
41.1 Blank ................................0 48.3 ..........................................0 53.3 ..........................................0
42 .............................................0 49 .............................................0 53.4 ..........................................0
42.1 Blank ................................0 49.1 ..........................................0 53.5 ..........................................0
43 .............................................0 49.2 ..........................................0 54 .............................................0
43.1 ..........................................0 49.3 Blank ................................0 54.1 Blank ................................0
44 .............................................0 50 .............................................0 55 .............................................0
44.1 Blank ................................0 50.1 ..........................................0 55.1 Blank ................................0
45 .............................................0 50.2 ..........................................0 56 .............................................0
45.1 Blank ................................0 50.3 ..........................................0 56.1 Blank ................................0
46 .............................................0 50.4 ..........................................0 57 .............................................0
46.1 ..........................................0 50.5 ..........................................0 57.1 ..........................................0
46.2 ..........................................0 51 .............................................0 58 .............................................0
46.3 Blank ................................0 51.1 Blank ................................0 58.1 Blank ................................0

E
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
19 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6324 NTS/TSU INSPECTION, NTS TSU P/N
R COND AIR NA
ZONE N 0.5 NO. NO. 1 RMS40160001, M65 TSU P/N 3234001-110

CONSUMABLES/REPLACEMENT PARTS
Desiccant MIL-D-3716B, Grade H, Type IV
Tissue, Lens Cleaning TX404
Tissue, Lens Cleaning TX500
Gloves, Approved Rubber -
Water, Distilled -
1. TSU:
a. remove left (large) protective cover.
NOTE: If moisture is present or humidity indicator begins to change color, 40% or more, replace TSU
desiccant and purge IAW NA 01-H1AAC-2-12.3, WP 004 00 for M65 TSU or WP 016 00 for
NTS TSU. Desiccant replacement and purging satisfies Special 56 Day requirement.
b. glass for evidence of moisture (fog).
c. humidity indicator for condition.
d. install protective cover.
e. open gunner door (2).
f. lens assembly for cracks and crazing.
g. close gunner door (2).

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
19.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6324 NTS/TSU INSPECTION, NTS TSU P/N
R COND AIR NA
ZONE N NO. NO. 1 RMS40160001, M65 TSU P/N 3234001-110

2. Inspect TSU FLIR window

a. remove FLIR cover from turret assembly.
b. glass for visible scratches, security, and contamination.

1 3. Clean FLIR window IAW NA 01-H1AAC-2-12.3, WP 016 00.

4. Perform NTS System Test IAW NA 01-H1AAC-2-12.2.2, WP 010 00.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27.6 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N NO. NO. 1 TURRET

NOTE: Gun and feeder may be installed in helicopter using a clean spare as authorized by current
COSAL allowances. Scheduled Removal Component (SRC) cards must reflect the change.

4 3. Install M197 gun and M89 feeder IAW NA 01-H1AAC-2-12.3. (QA)

4 4. Perform Elevation and Azimuth Clutch inspection IAW NA 01-H1AAC-2-12.3, WP 003 00,
Table 1. (QA)

4 5. Turret operational check:

a. perform gun turret system check IAW NA 01-H1AAC-75. (QA)
b. install turret panels (33, 35, 37, 61, and 62).

End of Card
(Card 27.7 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
28 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 RECOIL ADAPTER, SLIDER
R COND AIR NA
ZONE N 1.5 NO. NO. 1 ASSEMBLY, AND GUN DRIVE ASSEMBLY

Assisted by 6531 No. 2 (1.5 Hrs.)

NOTE: Perform tasks every 28 days shipboard, 56 days shore based operations.

SUPPORT EQUIPMENT REQUIRED

Wrench, Torque (100-750 in. lbs) ASME-B107.14M

CONSUMABLES/REPLACEMENT PARTS

Lockwire MS20995C32
Lubricating Oil, Weapons TW-25BCA16EP

1. Remove turret panels (35, 37, and 61).

2. Remove M89E1 feeder IAW NA 01-H1AAC-2-12.3.

3. Remove M197 gun IAW NA 01-H1AAC-2-12.3.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
28.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 RECOIL ADAPTER, SLIDER
R COND AIR NA
ZONE N 1.5 NO. NO. 1 ASSEMBLY, AND GUN DRIVE ASSEMBLY

4. Remove recoil adapter IAW NA 01-H1AAC-2-12.3.

5. Remove slider assembly IAW NA 01-H1AAC-2-12.3.

6. Remove gun drive assembly IAW NA 01-H1AAC-2-12.3.

Weapons Lubricating Oil 12

TW-25BCA16EP

7. Disassemble, clean, inspect, lubricate, and assemble recoil adapter IAW

NA 01-H1AAC-2-12.3.

8. Disassemble, clean, inspect, lubricate, and assemble slider assembly

IAW NA 01-H1AAC-2-12.3.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
28.2 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 RECOIL ADAPTER, SLIDER
R COND AIR NA
ZONE N 1.5 NO. NO. 1 ASSEMBLY, AND GUN DRIVE ASSEMBLY

9. Disassemble, clean, inspect, lubricate, and assemble gun drive assembly

IAW NA 01-H1AAC-2-12.3.

10. Install recoil adapter IAW NA 01-H1AAC-2-12.3. (QA)

11. Install slider assembly IAW NA 01-H1AAC-2-12.3. (QA)

12. Install gun drive assembly IAW NA 01-H1AAC-2-12.3. (QA)

13. Install M197 gun IAW NA 01-H1AAC-2-12.3. (QA)

14. Install M89E1 feeder IAW NA 01-H1AAC-2-12.3. (QA)

15. Clear area of foreign objects.

16. Perform gun turret system check IAW NA 01-H1AAC-75. (QA)

17. Install turret panels (35, 37, and 61.)

End of Card
(Card 28.3 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
29 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324 TSU DESICCANT REPLACEMENT/
R COND AIR NA
ZONE N 2.0 NO. NO. 1 PURGING

SUPPORT EQUIPMENT REQUIRED

Compressor, Air 160DP

CONSUMABLES/REPLACEMENT PARTS

Desiccant MIL-D-3716B, Grade H, Type IV

1 1. M65 TSU P/N 3234001-110 and NTS TSU P/N 40160001:

a. replace TSU desiccant, MIL-D-3716B, Grade H, Type IV.
b. purge IAW NA 01-H1AAC-2-12.3, WP 004 00 for M65 TSU and WP 016 00 for NTS TSU.

End of Card
(Card 29.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 364 DAY
36 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324 GYROSYN COMPASS SYSTEM
R COND AIR NA
ZONE N 5.0 NO. NO. 1 AN/ASN-75B

NOTE: The AN/ASN-75B Gyrosyn Compass System is not installed on helicopters with ECP
1686/AFC 301 System. The compass swing for this system is not required.

1. Accomplish compass swing procedure on the AN/ASN-75B Gyrosyn Compass System on

helicopters not modified by ECP 1686/AFC 301, IAW NA 01-H1AAC-2-14.2, WP 008 00.

2. Accomplish standby magnetic compass swing on helicopters not modified by ECP 1686/AFC
301, IAW NA 01-H1AAC-2-14.2, WP 008 00.

3. Accomplish standby magnetic compass swing on helicopters modified by ECP 1686/AFC 301,
IAW NA 01-H1AAC-2-14.2, WP 008 01.

End of Card
(Card 36.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
CONDITIONAL
54 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324 PRE-DEPLOYMENT AN/ASN-75B GYROSYN
R COND AIR NA
ZONE N 5.0 NO. NO. 1 COMPASS SYSTEM

NOTE: The AN/ASN-75B Gyrosyn Compass System is not installed on helicopters with ECP
1686/AFC 301 system. The compass swing for this system is not required.

1. Avionics:
a. AN/ASN-75B Gyrosyn Compass System:
(1) Within 90 days prior to shipboard deployment of more than 60 days, accomplish compass
swing procedure on the AN/ASN-75B Gyrosyn Compass System on helicopters not
modified by ECP 1686/AFC 301, IAW NA 01-H1AAC-2-14.2, WP 008 00.
(2) Within 90 days prior to shipboard deployment of more than 60 days, accomplish
standby magnetic compass swing on helicopters not modified by ECP 1686/AFC
301, IAW NA 01-H1AAC-2-14.2, WP 008 00.
(3) Within 90 days prior to shipboard deployment of more than 60 days, accomplish
standby magnetic compass swing on helicopters modified by ECP 1686/AFC 301,
IAW NA 01-H1AAC-2-14.2, WP 008 01.

End of Card
(Card 54.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
55A DATE 1 January 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESERT ENVIRONMENT – ENGINE HOT HYD PWR NA
ZONE R 0.5 NO. NO. 1 SECTION CLEANING COND AIR NA
N

NOTE: This card covers the requirements for engine hot section cleaning after the last flight of the day
when operating in a desert/sandy/dusty environment in order to reduce accumulation of sand and dirt internal
deposits and help maintain engine efficiency. Desert operation generally means operation in a very hot, dry,
dusty, often windy atmosphere. These areas are characterized by dry, barren, sandy regions with sparse
vegetation. Operating in these areas will cause erosion of compressor airfoils, sand/dirt buildup in the gas
generator turbine flow path, and clogging of internal cooling passages, which will result in power
deterioration. Hot section cleaning is required after operating in any of the following conditions: (1) takeoffs
or landings from unprepared surfaces that are sandy/dusty/dirty; (2) takeoffs or landings in brown out type
conditions reported by pilot; (3) acft operations conducted nap of the earth over desert type terrain (TERF or
HET); (4) operating in areas of known suspended sand in the atmosphere; (5) operating in the area of a sand
or dust storm.

Continued

(Enclosure 1)
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
55A.1 DATE 1 January 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESERT ENVIRONMENT – ENGINE HOT HYD PWR NA
ZONE R 0.5 NO. NO. 1 SECTION CLEANING COND AIR NA
N

Assisted by 6114 No. 2 (0.5 Hrs)

Assisted by Pilot (0.5 Hrs)
Assisted by 6114 No. 3 (0.5 Hrs)

NOTE: Hot section cleaning shall be performed after the last flight of the day when operating in a
desert/sandy/dusty environment. The rinse portion after performing hot section cleaning meets the
requirements for the desalinization rinse.

SUPPORT EQUIPMENT REQUIRED

Cart, Corrosion Control 65A102-J1-1

Sprayer GE LMT 777 or equivalent

1. Perform hot section cleaning IAW NA 01-H1AAC-2-3.3, WP 028 00.

2. Perform engine start IAW NA 01-H1AAC-1.

End of Card

(Enclosure 1)
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
55B DATE 1 July 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESALINIZATION RINSE (OPERATING HYD PWR OFF
ZONE R 0.5 NO. NO. 1 WITHIN 0.5 MILES OF SALT WATER AFTER COND AIR NA
N LAST FLIGHT OF DAY)

SUPPORT EQUIPMENT REQUIRED

Cart, Corrosion Control 65A102-J1-1

CONSUMABLES/REPLACEMENT PARTS

Alcohol, Methyl or Isopropyl TT-I-735

Methanol O-M-232

NOTE: Desalinization rinse shall be performed after last flight of the day when the aircraft has operated
within 0.5 miles of saltwater. The rinse portion after performing compressor or hot section cleaning meets the
requirements for the desalinization rinse.

1. Perform desalinization rinse (engine waterwash) IAW NA 01-H1AAC-2-3.3, WP 028 00.

End of Card

(Enclosure 2)
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. TECHNICAL PUBLICATION
TPDR-1 DATE 1 January 2003 DEFICIENCY REPORTS

TECHNICAL PUBLICATION DEFICIENCY REPORT INCORPORATION LIST

THE FOLLOWING TPDR’S ARE INCORPORATED AS PART OF THIS CHANGE. THIS CARD SHALL
REMAIN WITH THIS CHANGE; NEXT CHANGE WILL PROVIDE NEW LISTING PAGE WITH THE LATEST
TPDR INCORPORATED.

ORIGINATOR REPORT CONTROL NUMBER

MAG 42 DET C 03017-2002-0013
HMLA-369 09361-2002-0015

End of Card
(Card TPDR-2 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-1 DATE 1 January 2003

WARNINGS APPLICABLE TO HAZARDOUS MATERIALS

Warnings in this manual alert personnel to hazards associated with the use of hazardous materials.
Additional information related to hazardous materials is provided in OPNAVINST 5100.23, Navy
Occupational Safety and Health (NAVOSH) program manual, NAVSUPINST 5100.27, Navy Hazardous
Material Control Program, and the DOD 6050.5, Hazardous Materials Information System (HMIS) series
publications. For each hazardous material used within the Navy, a Material Safety Data Sheet (MSDS) must
be provided and available for review by users. Consult your local safety and health staff concerning any
questions regarding hazardous materials, MSDS, personal protective equipment requirements, appropriate
handling and emergency procedures, and disposal guidance.

Under the heading "HAZARDOUS MATERIALS WARNINGS", complete warnings, including related icon(s)
and a numeric identifier, are provided for hazardous materials used in this manual.

In the text of the manual, the caption "WARNING" is not used for hazardous material warnings. Hazards are
cited with appropriate icon(s), the nomenclature of the hazardous material, and the numeric identifier that
relates to the complete warnings. Users of hazardous materials shall refer to the complete warnings, as
necessary.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-2 DATE 1 January 2003

EXPLANATION OF HAZARDOUS MATERIALS ICONS

Biological

The abstract symbol bug shows that a material may contain bacteria or viruses that present
a danger to life or health.

Chemical

The symbol of a liquid dripping onto a hand shows that the material will cause burns or
irritation to human skin or tissue.

Explosion

This rapidly expanding symbol shows that the material may explode if subjected to high
temperature, sources of ignition, or high pressure.

Eye Protection

The symbol of a person wearing goggles shows that the material will injure the eyes.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-3 DATE 1 January 2003

EXPLANATION OF HAZARDOUS MATERIALS ICONS (Cont'd)

Fire
The symbol of a fire shows that the material may ignite and cause burns.

Poison
The symbol of a skull and crossbones shows that the material is poisonous or is a danger to
life.
Radiation
The symbol of three circular wedges shows that a material emits radioactive energy and can
injure human tissue or organs.
Vapor
The symbol of a human figure in a cloud shows that material vapors present a danger to life
or health.
Cryogenic
The symbol of a hand in a block of ice shows that the material is extremely cold and can
injure human skin or tissue.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-4 DATE 1 January 2003

HAZARDOUS MATERIALS WARNINGS

Index

1 Drycleaning Solvent and Degreasing Solvent

MIL-PRF-680, Type II or Type III

MIL-PRF-680 Drycleaning Solvent may cause eye and skin irritation. Overexposure may cause
dizziness and other central nervous system effects. Wear nitrile gloves and chemical protective
goggles. Consult the applicable Material Safety Data Sheet (MSDS) and local Occupational
Safety and Health (OSH) regulations for additional information.
.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-5 DATE 1 January 2003

2 Corrosion Preventive Compound

MIL-C-81309, Type II

MIL-C-81309 Corrosion Preventive Compound may cause eye and skin irritation. Overexposure
may cause dizziness or other nervous system effects. For safety, use: Chemical splash proof
goggles, gloves, and good ventilation. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for appropriate safety
precautions.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-6 DATE 1 January 2003

3 Methyl Alcohol
O-M-232

Methyl Alcohol is flammable - do not use near open flames, welding areas, or on hot surfaces. Do
not smoke when using it, and do not use it where others are smoking. Prolonged or repeated
inhalation of vapor can cause eye irritation, drowsiness, and headache. Ingestion may be fatal or
may cause eye damage. If vapor contacts eyes, immediately flush eyes with large amounts of
water. Immediately remove solvent-saturated clothing. If vapors cause drowsiness, go to fresh
air. When handling or applying liquid at air exhausted workbench, wear approved goggles. When
handling or applying liquid at unexhausted work bench, wear approved respirator and goggles.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-7 DATE 1 January 2003

4 Isopropyl Alcohol
TT-I-735

TT-I-735 Isopropyl Alcohol is flammable. Do not use near open flame or other sources of ignition.
May irritate skin and eyes. Inhalation may cause dizziness, headaches and irritation to respiratory
tract. Wear chemical splash proof goggles and gloves. Consult the applicable Material Safety Data
Sheet (MSDS) and local Occupational Safety and Health (OSH) regulations for additional
information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-8 DATE 1 January 2003

5 Corrosion Preventive Compound

MIL-DTL-85054
Manufacturer’s hazards may vary. Always consult proper MSDS.

MIL-DTL-85054 Corrosion Preventive Compound is a skin, eye and respiratory tract irritant. High
vapor concentration may cause dizziness, headache, or unconsciousness. Do not use in confined
areas. PPE: Chemical splash proof goggles and nitrile gloves. Consult the applicable Material
Safety Data Sheet (MSDS) and local Occupational Safety and Health (OSH) regulations for
additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-9 DATE 1 January 2003

6 Aircraft Grease
MIL-PRF-81322

MIL-PRF-81322 General Purpose Aircraft Grease is an eye irritant and, upon prolonged exposure,
a skin irritant. May contain chromates, suspected carcinogens. Keep away from oxidizing agents.
Wear: gloves and safety glasses. Manufacturers' hazards may vary. Always consult proper
MSDS.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-10 DATE 1 January 2003

7 A/C Exterior Cleaning Compound

MIL-PRF-85570, Type II
Manufacturer's hazard may vary. Always consult proper MSDS.

MIL-PRF-85570 Aircraft Cleaning Compound is irritating to skin and eyes. Prolonged contact may
cause dermatitis. Wear chemical splash proof goggles and gloves. Use only with adequate
ventilation. Consult the applicable Material Safety Data Sheet (MSDS) and local Occupational
Safety and Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-11 DATE 1 January 2003

8 Lubricating Oil
MIL-PRF-32033
MIL-PRF-32033 (formerly VV-L-800) General purpose lubricatring oil may irritate skin or eyes.
PPE: rubber gloves and saftey goggles. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

9 Corrosion Preventive Compound

MIL-PRF-16173 Grade 4
MIL-PRF-16173 Corrosion Preventive Compound may be flammable. Do not eat or drink while
using this material. May cause skin and eye irritation. Overexposure may cause dizziness and
narcosis. For your safety, use: chemical splash proof goggles, gloves, and good ventilation.
Consult the applicable Material Safety Data Sheet (MSDS) and local Occupational Safety and
Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-12 DATE 1 January 2003

10 Lubricating Oil
MIL-PRF-7870
Lubricating oil may be mildly irritating to the skin and eyes. Do not inhale mist. Wear nitrile gloves
and appropriate eye protection during use. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

11 Potassium Hydroxide
Manufacturer's hazards may vary. Always consult proper MSDS.
Potassium Hydroxide is caustic and may cause minor burns to eyes, skin and respiratory tract.
Avoid contact with eyes, skin, and clothing. Do not inhale vapors. Protection: chemical resistance
gloves, goggles, full faceshield, and local ventilation.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-13 DATE 1 January 2003

12 Weapons Lubricating Oil

TW-25BCA16EP
Manufacturer’s hazards may vary. Always consult proper MSDS.
Use caution to limit exposure to eyes and skin, do not breathe mist. Protection: safety
glasses/goggles. Impervious gloves for prolonged contact.

13 Cleaning Compound
MIL-PRF-29608
Cleaning compound, electrical contact, depending on the type, may be flammable and irritating to
the skin and eyes. PPE: gloves, goggles. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupation Safety and Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-14 DATE 1 January 2003

14 Cleaning Compound
MIL-PRF-85704
MIL-PRF-85704 Engine Gas Path Cleaning Compound may cause skin and eye irritation. Use eye
protection and gloves when handling this material. Consult the applicable Material Safety Data
Sheet (MSDS) and local Occupational Safety and Health (OSH) regulations for additional
information.

15 Aviation Turbine Fuel

MIL-DTL-5624
MIL-DTL-5624 (JP-5, JP-8) Aviation turbine fuel may cause skin and eye irritation. Inhalation can
cause headache, dizziness and nausea. Use chemical splash proof goggles, nitrile rubber gloves,
smock or coveralls, and adequate ventilation. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-15 DATE 1 January 2003

16 Aviation Turbine Fuel

MIL-DTL-83133
Aviation turbine fuel may cause skin and eye irritation. Inhalation can cause headache, dizziness
and nausea. Use chemical splash proof goggles, nitrile rubber gloves, smock or coveralls, and
adequate ventilation. Consult the applicable Material Safety Data Sheet (MSDS) and local
Occupational Safety and Health (OSH) regulations for additional information.

17 Lubricating Oil
MIL-PRF-6081, Grade 1010
Manufacturer’s hazards may vary. Always consult proper MSDS.
MIL-PRF-6081 may cause skin and eye irritation. Avoid contact with skin and eyes. Wear nitrile
gloves and safety glasses. Consult the applicable Material Safety Data Sheet (MSDS) and local
Occupational Safety and Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-16 DATE 1 January 2003

18 Hydraulic Fluid
MIL-PRF-83282

MIL-PRF-83282 Hydraulic fluid may be irritating to the skin and eyes. Keep fluid off skin, eyes and
clothes. Wear eye protection and nitrile gloves. Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

19 Lubricating Oil
SAE J2362, Grade 50
Manufacturer's hazards may vary. Always consult proper MSDS.

Motor Oil, SAE J2362, is a minor eye and skin irritant. Avoid prolonged contact with the skin. Use only
in well ventilated areas. PPE: gloves, goggles; Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-17 DATE 1 January 2003

20 Lubricating Oil
MIL-PRF-46167
Oil is a minor eye and skin irritant. Avoid prolonged contact with the skin. Use only in well
ventilated areas. PPE: gloves, goggles Consult the applicable Material Safety Data Sheet
(MSDS) and local Occupational Safety and Health (OSH) regulations for additional information.

21 Lubricating Oil
MIL-PRF-23699
MIL-PRF-23699 Synthetic Aircraft Turboshaft Lubrication Oil can irritate skin or eyes upon contact.
May contain a neurotoxin that can be absorbed through the intact skin. Symptoms of overexposure
include tingling or numbness in hands or feet. Wear nitrile gloves, chemical protective goggles.
Consult the applicable Material Safety Data Sheet (MSDS) and local Occupational Safety and
Health (OSH) regulations for additional information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-18 DATE 1 January 2003

22 Lubricating Oil
DOD-L-85734
Manufacturer's hazards may vary. Always consult proper MSDS.

Synthetic aircraft lubrication oil, DOD-L-85734, is mildly irritating to the skin and eyes. Avoid
contact. Wear gloves, chemical splash-proof goggles. Consult the applicable Material Safety Data
Sheet (MSDS) and local Occupational Safety and Health (OSH) regulations for additional
information.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HMWS-19 DATE 1 January 2003

23 Lubricating Oil
MIL-PRF-7808
Manufacturer's hazards may vary. Always consult proper MSDS.

MIL-PRF-7808 Lubricating Oil is mildly irritating to skin and eyes. May contain tricresyl phosphate
which is a neurotoxin. Keep away from excessive heat. Wear: Impervious nitrile gloves, chemical
goggles. Consult the applicable Material Safety Data Sheet (MSDS) and local Occupational Safety
and Health (OSH) regulations for additional information.

End of Card
(Card HMWS-20 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
i DATE 1 January 2003

INTRODUCTION

This manual contains the minimum Special/Preservation/Conditional and ASPA requirements necessary
to assure the aircraft is safe for flight. Clearances, pressures, tolerances, illustrations, support equipment
required, and manual references are present where pertinent. These requirements are grouped in the
following order:

SPECIAL Requirements - are developed from task which do not fit in the phased package due to
conflicting interval requirements. Inspection performed during Turnaround or Daily inspections shall not
be duplicated by special inspections.

PRESERVATION Requirements - provide short term preservation procedures, maintenance while

preserved and depreservation procedures.

CONDITIONAL Requirements - are presented in this manual when detailed.

ASPA Requirements - provide special inspection requirements for preparation of the aircraft for ASPA
evaluation and for restoration to a flight ready condition.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ii DATE 1 January 2003

APPLICATION

Special, Preservation, Conditional and ASPA requirements shall be accomplished at the interval or
condition specified on the card.

Level I Preservation shall be applied when the aircraft has been idle/nonflyable in excess of 14 days and
less than 90 days. Level II Preservation is required for 90 days or up to one (1) year.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
iii DATE 1 January 2003

MRC FORMAT DESCRIPTION

CARD - Assigned card number.
TECHNICAL MANUAL NUMBER/CARD SET DATE - Identifies individual manual and basic issue date of
the manual.
CHANGE NO. - Number of change. This block shall be left blank for basic issue and all revisions.
NOMENCLATURE - The Heading used to designate particular card interval/function, such as Special
28-Day Corrosion Inspection, Daily, Post launch Calendar, or Phase.
ELEC/HYD PWR/COND AIR - Power ON or OFF as it pertains to tasks contained on card. NA is placed in
this block when power is not required and its application would not be dangerous to personnel or
damaging to the equipment.
WORK ZONES (S) - Assigned zones (s) in which tasks are to be accomplished.
CORROSION CONTROL INSPECTION - Corrosion inspection requirements are identified by symbol “C”.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
iv DATE 1 January 2003

MRC FORMAT DESCRIPTION (Cont'd)

TIME - Total elapsed time in hours and minutes required to accomplish tasks listed on the basic and
decimal cards.

RTG/MOS and NO. - Rating/Military occupational specialty assigned to accomplished tasks. Each
specialist with same rating is assigned an identifying number.

TASK TITLE - Brief descriptive title identifying tasks on card.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
v DATE 1 January 2003

DEFINITIONS

WARNING - Indicates danger to personnel. The warning precedes the item to which it refers.

CAUTION - Indicates danger to the system. The caution precedes the item to which it refers.

DAMAGE - Harmful condition caused by an abnormal force or object.

EVIDENCE - Indication of existing condition such as hydraulic fluid dripping from lower wing
surface is evidence of leak.

NOTE - An information item. The note precedes or follows the item to which it refers.

OBVIOUS - Easily seen or understood, clear to eye or mind, not to be doubted.

SECURITY - Item firmly, positively, and safely attached in approved manner.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
vi DATE 1 January 2003

DEFINITIONS (Cont’d)

VISIBLE OR - The term applied when inspections requires no further disassembly or movement
EXPOSED of equipment and no removal of doors or panels other than that specifically
detailed.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
vii DATE 1 January 2003

SUPPORT EQUIPMENT REQUIRED

The following support equipment is necessary to accomplish the requirements contained in this manual.

Part No., Type Quantity

Nomenclature or Model No. Required

1.
Adapter, W3 of AN/AWM-54 178AS320 1
2.
Adapter, W42 of AN/AWM-54 178AS850 1
3.
Air Compressor, Portable PMC0168 1
4.
Cable, BNC to Microdot VM99BM-6 2
5.
Cart, Corrosion Control 65A102-J1-1 1
6.
Compressor, Air 160DP 1
7.
Container (5 Gallon) – 1
8.
Container (10 Quart) – 1
9.
Container, Glass or Polyethelene – 2
(1 Quart)
10. Flaw Detector, Eddy Current TTU-507/E PD214 1
11. Gun, Grease 36251-1034 1

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
viii DATE 1 January 2003

SUPPORT EQUIPMENT REQUIRED (Cont'd)

Part No., Type Quantity

Nomenclature or Model No. Required

12. Gun, Spray MIL-G-952, Type 1 1

13. Magnifier, 4 inch Tool Box 12C1-1 1
14. Missile (TSEM), Tow System 11499037 1
Evaluation
15. Multimeter, Digital 77AN 1
16. Nozzle, Grease Adapter MS24203-1 1
17. Platform, Maintenance 47R16420 1
18. Power Cable, TSEM 11499098 1
19. Power Unit, Aircraft AP1500-SM 1
20. Power Unit, Mobile Electric NC-10 or equivalent 1
21. Preservation Unit, Aircraft S831L 1
22. Probe, Shielded Eddy Current VM202A 2
23. Reference Standard Kit, NRK-3AST 1
Eddy Current
24. Sprayer GE LMT777 1
25. Test Set, ACFT Firing Circuit AN/AWM-54 1
26. Test Set (WSTS), Weapon System AN/USM-625B 1
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ix DATE 1 January 2003

27. Test Stand, Hydraulic A/M27T-5/-7 1

28. Wrench, Torque (0 – 35 in. lb.) ASME-B107.14M 1
29. Wrench, Torque (0 - 75 in. lb.) ASME-B107.14M 1
30. Wrench, Torque (0 - 150 in. lb.) ASME-B107.14M 1
31. Wrench, Torque (100 - 750 in. lb.) ASME-B107.14M 1
32. Wrench, Torque (150 - 1000 in. lb.) ASME-B107.14M 1

CONSUMABLE MAINTENANCE MATERIALS LIST

The following consumable maintenance materials are necessary to accomplish the requirements
contained in this manual.

Part No., Type

Nomenclature or Specification No.

1. Alcohol, Isopropyl TT-I-735

2. Barrier Material MIL-PRF-131
3. Brush, Acid Swabbing H-B-643
4. Cloth, Cleaning A-A-59323
5. Cloth, Cheese CCC-C-440
6. Compound, Cleaning MIL-PRF-29608
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
x DATE 1 January 2003

CONSUMABLE MAINTENANCE MATERIALS LIST (Cont'd)

Part No, Type

Nomenclature or Specification No.

7. Compound, Cleaning MIL-PRF-85570, Type II

8. Compound, Cleaning MIL-PRF-85704, Type II or IIA
9. Compound, Corrosion Preventive, MIL-C-6529, Type III
Aircraft Engine
10. Compound, Corrosion Preventive MIL-C-81309, Type II
11. Compound, Corrosion Preventive MIL-DTL-85054
12. Compound, Corrosion Preventive MIL-PRF-16173, Grade 4
13. Compound, Plastic Polish P-P-560
14. Desiccant MIL-D-3716B, Grade H, Type II or IV
15. Fluid, Hydraulic MIL-PRF-83282
16. Fuel, Aviation Turbine MIL-DTL-5624, Grade JP-4/5
MIL-DTL-83133, Grade JP-8
17. Gloves, Rubber –
18. Grease, General Purpose MIL-PRF-81322
19. Lockwire MS20995C32
20. Methyl Alcohol O-M-232
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
xi DATE 1 January 2003

CONSUMABLE MAINTENANCE MATERIALS LIST (Cont'd)

Part No., Type
Nomenclature or Model No.

21. Oil, Lubricating SAE-J2362, Grade 50 (See Note 2)

22. Oil, Lubricating MIL-PRF-6081, Grade 1010
23. Oil, Lubricating DOD-L-85734 (See Note 3)
Aircraft Turbine Engine
24. Oil, Lubricating, Aircraft MIL-PRF-23699/MIL-PRF-7808
Turbine Engine (Synthetic) (ALTERNATE) (See Notes 1 and 3)
25. Oil, Lubricating, General MIL-PRF-7870
Purpose, Low Temperature
26. Oil, Lubricating, General MIL-PRF-32033
Purpose, Preservative
27. Oil, Lubricating, Weapons TW-25BCA16EP
28. Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II and III
29. Tape, Masking MIL-T-21595
30. Tape, Masking SAE-AMS-T-22085
31. Tissue, Lens Cleaning TX404
32. Tissue, Lens Cleaning TX500
33. Water, Distilled –

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
xii DATE 1 January 2003

NOTES

1. Use MIL-PRF-23699 above -25°F (-30°C). Use MIL-PRF-7808 from -25°F to -65°F (-30°C to -55°C). Do
not start below -65°F (-55°C). DO NOT MIX OILS.

2. Above 0°F (-18°C) (Min.): Use SAE-J2362 Grade 50.

Above -20°F (-29°C) (Min.): Use SAE-J2362 Grade 10W30.
Above -65°F (-54°C) (Min.): Use MIL-PRF-46167 Grade Arctic (OEA).

3. Use of DOD-L-85734 at continuous ground temperature above 0 Degrees F. (-18 Degrees C.)
From 0 Degrees F (-18 Degrees C) to -40 Degrees F (-40 Degrees C) use DOD-L-85734 or
MIL-PRF-7808. Use only MIL-PRF-7808 at continuous ground temperatures below -40 Degrees F
(-40 Degrees C). Do not start below -65 Degrees F (-55 Degrees C).

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
xiii DATE 1 January 2003

REPLACEMENT PARTS LIST

The following replacement parts are necessary to accomplish the requirements contained in this manual.

Part No., Type Quantity

Nomenclature or Model No. Required

1. Elbow MS20762-D12 1
2. Element, Filter AC-9985F-30 2
3. Flange MS20756-D12 1
4. Packing J228P226 4
5. Packing J228P238 2
6. Packing J221P110/M83248/1-110 4
7. Packing J228P113 4

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
WORK AREA CHART
xiv DATE 1 January 2003

WORK AREAS

1. NOSE AREA
2. GUNNER AND PILOT AREA
3. LOWER FORWARD FUSELAGE
AREA
4. TURRET AREA
5. PYLON AREA AND MAIN ROTOR
6. ENGINE AREA
7. CENTER FUSELAGE AREA
8. TAILBOOM AREA
9. TAIL ROTOR DRIVE AREA AND
TAIL ROTOR

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ACCESS PANELS
xv DATE 1 January 2003

2. GUNNER DOOR
3. TRANSMISSION PYLON FORWARD FAIRING
4. TRANSMISSION PYLON CENTER FAIRING
5. TRANSMISSION PYLON CENTER FAIRING
DOOR (FORWARD)
8. PYLON AFT FAIRING
9. CENTER ENGINE COWL
10. TAILPIPE FAIRING
11. EXTERIOR FAIRING (LEFT)
12. ENGINE UPPER COWL (LEFT)
14. DRIVESHAFT ACCESS PANEL
15. ENGINE LOWER COWL (LEFT)
16. TRANSMISSION COWL
17. EXTERNAL POWER DOOR
18. DOOR ASSEMBLY
21. MAIN BEAM PANEL (LEFT)
22. FWD FUEL CELL OUTER PANEL
24. ROTOR BRAKE AND ECU DOOR
26. BATTERY ACCESS DOOR 32. TURRET REAR PANEL 45. PYLON AFT FAIRING
27. PANEL 33. TURRET FAIRING 46. PYLON OUTBOARD FAIRING
28. PANEL 34. PANEL 47. GROUND SAFTY PIN DOOR
29. AMMUNITION COMPARTMENT 35. TURRET SIDE PANEL 48. COVER
DOOR (LEFT) 37. TURRET FWD PANEL 49. PYLON NOSE FAIRING
30. PANEL 40. CLOSURE
31. DOOR 42. COVER
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ACCESS PANELS
xvi DATE 1 January 2003

52. TRANSMISSION PYLON CENTER FAIRING

DOOR (AFT)
53. TRANSMISSION PYLON CENTER FAIRING
DOOR (FORWARD)
54. HYDRAULIC, ROTOR BRAKE, AND ECU DOOR
55. PILOT DOOR
56. PANEL
57. INSTRUMENT LIGHTING ACCESS
58. PANEL
60. PANEL
61. TURRET SIDE PANEL
62. TURRET FAIRING
66. AMMUNITION COMPARTMENT DOOR (RIGHT)
69. PANEL
70. BATTERY ACCESS DOOR
72. OUTER PANEL
73. MAIN BEAM PANEL (RIGHT)
77. DOOR ASSEMBLY
79. TRANSMISSION COWL
80. AFT ELECTRICAL COMPARTMENT
81. ENGINE LOWER COWL (RIGHT)
82. DRIVE SHAFT ACCESS PANEL
84. ENGINE UPPER COWL (RIGHT) 94. PYLON FORWARD FAIRING
86. PYLON AFT FAIRING 95. COVER
89. COVER 96. GROUND SAFETY PIN DOOR
91. CLOSURE 97. PYLON OUTBOARD FAIRING

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ACCESS PANELS
xvii DATE 1 January 2003

98. TAILPIPE SPLITTER ASSEMBLY

99. DOOR
100. DRIVESHAFT COVER
101. DRIVESHAFT COVER
102. GEARBOX COVER
103. DRIVESHAFT COVER
104. DOOR
104A. PANEL (After AFC 253 Incorporated)
105. VERTICAL FIN AFT FAIRING
106. TAILBOOM LH POSITION LIGHT
FAIRING
107. TAILBOOM RH POSITION LIGHT
FAIRING
110. ACCESS PANEL
111. ACCESS PANEL
112. CARGO COMPARTMENT DOOR
113. ACCESS PANEL

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
ACCESS PANELS
xviii DATE 1 January 2003

121. TACK POINT COVER

122. ANTENNA, PANEL
127. DOOR
128. AFT CROSSTUBE COVER
131. DOOR
132. DOOR
135. FWD CROSSTUBE COVER
136. JACK POINT COVER

Continued
 SEE IRAC # 85

CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.

ANTENNA LOCATIONS
xix DATE 1 January 2003

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ANTENNA LOCATIONS
xx DATE 1 January 2003 (COMM/NAV UPGRADE)

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/PRIOR ELEC PWR ON
1 DATE 1 January 2003 TO LOADING HYD PWR ON
WORK C TIME RTG MOS 6531 WEAPONS SYSTEM RELEASE AND
R COND AIR NA
ZONE N 2.0 NO. NO. 2 CONTROL CHECK

NOTE: Perform task within the 24 hour period prior to weapon/store loading.

2 1. Perform applicable release and control checks IAW NA 01-H1AAC-75.

2. If stations 2 and/or 3 are to be loaded, perform daily/prior to loading inspection

IAW NA 11-75A-73.

End of Card
(Card 1.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
2 DATE 1 January 2003 FIRING DAY HYD PWR OFF
WORK C TIME RTG MOS 6531
R PYLON EJECTOR RACKS - OUTBOARD COND AIR NA
ZONE N 3.0 NO. NO. 1

Assisted by 6154 No. 1 (1.0 Hrs.)

NOTE: Perform task at end of the firing day or five firings, whichever comes first.

SUPPORT EQUIPMENT REQUIRED

Wrench, Torque (100 - 750 in. lbs.) ASME-B107.14M

Wrench, Torque (150 - 1000 in. lbs.) ASME-B107.14M

CONSUMABLES/REPLACEMENT PARTS

Lockwire MS20995C32

WARNING: Assure no live cartridges are in breech prior to removal.

1. Remove fairings (45, 46, 49, 86, 94, and 97) and open doors (47 and 96):
a. remove ejector rack IAW NA 01-H1AAC-2-12.3, WP 008 00.
b. route to intermediate level maintenance IAW NA 11-5E-19.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/EACH ELEC PWR OFF
2.1 DATE 1 January 2003 FIRING DAY HYD PWR OFF
WORK C TIME RTG MOS 6531
R PYLON EJECTOR RACKS - OUTBOARD COND AIR NA
ZONE N NO. NO. 1

7 2. Install ejector racks IAW NA 01-H1AAC-2-12.3, WP 008 00.

3. Align ejector racks IAW NA 01-H1AAC-2-12.3, WP 008 00.

7 4. Area of foreign objects. (QA)

7 5. Install fairings (45, 46, 49, 86, 94, and 97) and close and secure doors (47 and 96).

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
3 DATE 1 January 2003 FIRING DAY HYD PWR NA
WORK C TIME RTG MOS 6531
R BRU SERIES EJECTOR RACKS COND AIR NA
ZONE N 1.0 NO. NO. 1

NOTE: Perform task at end of firing day or five firings, whichever comes first.

CONSUMABLES/REPLACEMENT PARTS

Compound, Corrosion Preventive MIL-C-81309, Type II

Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II or III

WARNING: Breech cannot be removed or installed with weapon installed on BRU-20/A, BRU-21/A,
BRU-22/A and BRU-23/A ejector racks. If breech is removed with the weapon on
SEE
IRAC # 85 ejector rack, weapon will be released.

1. Remove breech and gun from ejector rack (Card 3.4 and 3.5). Disassemble gun.

Drycleaning Solvent and Degreasing Solvent 1

MIL-PRF-680, Type II or III

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
3.1 DATE 1 January 2003 FIRING DAY HYD PWR NA
WORK C TIME RTG MOS 6531
R BRU SERIES EJECTOR RACKS COND AIR NA
ZONE N NO. NO. 1

CAUTION: Do not use abrasives on ejector components. Use soft brass of plastic scraper if
particles cannot be removed by the following procedure.

2. Clean breech, gun, and piston assembly with stiff-bristle brush and drycleaning and degreasing
solvent. Reclean with detergent and hot fresh water.

3. Breech, gun, and piston assembly for cracks or breaks. Breech and piston assembly for missing
or broken rings. Piston for straightness.

4. Replace breech, gun or piston assembly if defective. Replace missing or broken bearing ring
and pressure ring on piston and form to proper shape using hardwood blocks. (Rings are
properly formed when spring action of rings will retain piston in gun assembly and piston
operates with no binding).

Corrosion Preventive Compound 2

MIL-C-81309, Type II

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
3.2 DATE 1 January 2003 FIRING DAY HYD PWR NA
WORK C TIME RTG MOS 6531
R BRU SERIES EJECTOR RACKS COND AIR NA
ZONE N NO. NO. 1

5. Spray parts with thin coat of corrosion preventive compound.

6. Assemble breech, gun and piston assembly in reverse order of removal. (See card 3.4 thru 3.5).

NOTE: Make certain breech is fully forward and locked. Close hooks and leave latched at all times
ejector unit is not in use.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. BREECH, GUN AND
3.3 DATE 1 January 2003 PISTON REMOVAL

1. PULL MANUAL RELEASE LEVER FORWARD TO DISENGAGE AFT LINK FROM BREECH SLOT.
2. ROTATE BREECH 90° TO ALIGN BREECH LUG WITH GUN SLOT.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. BREECH, GUN AND
3.4 DATE 1 January 2003 PISTON REMOVAL

3. REMOVE BREECH.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. BREECH, GUN AND
3.5 DATE 1 January 2003 PISTON REMOVAL

BRU-20/A, BRU-21/A, and BRU-23/A Ejector Racks-

Breech, Gun, and Piston Removal
End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
4 DATE 1 January 2003 FIRING DAY
HYD PWR NA
M197 GUN, M89E1 FEEDER, GUN DRIVE
WORK C TIME RTG MOS 6531
R ASSEMBLY, RECOIL ADAPTER, SLIDER ASSEMBLY, COND AIR NA
ZONE N
0.5 NO. NO. 1 and REAR SUPPORT ON SADDLE ASSEMBLY

Assisted by 6531 No. 2 (0.5 Hrs.)

NOTE: Perform task at end of firing day or 1500 rounds, whichever comes first.

1. Turret gun:
a. remove feeder connector.

WARNING: Assure that gun chambers, declutching feeder and bores are clear of ammunition.

b. perform live ammo check IAW NA 01-H1AAC-75.

c. rotate gun barrels three complete revolutions counterclockwise as viewed from breech end.
d. remove turret panels (35 and 61) and turret fairing (62).
C e. inspect M197 gun, M89E1 feeder, gun drive assembly, recoil adapter, slider assembly, barrel
clamp assemblies, and feed chute for damaged or missing parts, corrosion and security. (QA)
f. inspect torque striping on gun drive assembly bolts, recoil adapter bolts, and slider
assembly bolts for integrity. If torque stripe is broken, route recoil adapter assembly
to IMA for preload gage check. (QA)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL/END OF ELEC PWR OFF
4.1 DATE 1 January 2003 FIRING DAY
HYD PWR NA
M197 GUN, M89E1 FEEDER, GUN DRIVE
WORK C TIME RTG MOS 6531
R ASSEMBLY, RECOIL ADAPTER, SLIDER ASSEMBLY, COND AIR NA
ZONE N
0.5 NO. NO. 1 and REAR SUPPORT ON SADDLE ASSEMBLY

NOTE: Route recoil adapter to IMA for preload gage check if any damage is visible to the
end plate assembly, coupling clamp, or rear support of the turret saddle assembly.

g. inspect the 12007566 end plate assembly and 7269760 coupling clamp on M197 gun for
any damage due to impact of the gun coupling clamp on the 175F643 rear support of the
turret saddle assembly during gun recoil. If damage is noted, route M197 gun to IMA for
inspection. (QA)
h. inspect rear support on the turret saddle assembly for evidence of contact between the
coupling clamp and the rear support during gun recoil. If damage is visible, route turret
assembly to IMA for inspection. (QA)
i. perform barrel erosion gage inspection IAW NA 11-95M197-1. (QA)
j. perform gun lubrication IAW NA 11-95M197-1. (QA)
k. perform feeder lubrication IAW NA 11-95M89-1. (QA)
l. clear area of foreign objects.
m. install turret panels (35 and 61) and turret fairing (62).

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 7 DAY
5 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6048 CANOPY REMOVAL SYSTEM:
R COND AIR NA
ZONE N 0.5 NO. NO. PILOT SEAT INTERCONNECT LINE

2 1. Pilot seat interconnect line P/N 209-030-711-119: (Refer to NA 01-H1AAC-2-2, WP 036 00

Figure 9, Index NR 105). Inspect rigid tubing at both ends of interconnect line for bending and/or
damage. No bending or damage allowed. Inspect flexible outer rubber covering for tears, cracks
or rips. No damage allowed.

End of Card
(Card 5.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
6 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R APR-39/ALE-39 SYSTEM COND AIR NA
ZONE N 0.5 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Wrench, Torque (0 - 150 in. lbs.) ASME-B107.14M
CONSUMABLES/REPLACEMENT PARTS
Alcohol, Methyl or Isopropyl O-M-232/TT-I-735
Brush, Acid Swabbing H-B-643
Cloth, Cheesecloth CCC-C-440
Compound, Corrosion Preventive MIL-DTL-85054

Methyl Alcohol 3
O-M-232

Isopropyl Alcohol 4
TT-I-735
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
6.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R APR-39/ALE-39 SYSTEM COND AIR NA
ZONE N NO. NO. 1

Corrosion Preventive Compound 5

MIL-DTL-85054
CAUTION: Do not perform 1.a. through 1.d. if dispensers are loaded.
7 1. Dispenser pod:
C a. remove dirt, grease, corrosion, and moisture from exterior surfaces.
C b. remove dirt, grease, corrosion, and moisture from tubes.
c. mounts for loose or missing hardware.
d. D-27/ALE-29A dispenser block screws (50 - 60 in. Ibs.) torque in 10 Ib increments. (QA)
8 2. Remove dirt, grease, and moisture from aft integral spiral antenna radomes; radomes for cracks
and deterioration.
1 3. Remove dirt, grease, and moisture from forward integral spiral antenna radome; radomes for
cracks and deterioration.
3 4. Remove dirt, grease, and moisture from lower integral antenna blade; antenna for cracks and
deterioration.
End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
7 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R AAR-47 SYSTEM COND AIR NA
ZONE N NO. NO. 1

Methyl Alcohol 3
O-M-232

Isopropyl Alcohol 4
TT-I-735

CAUTION: Avoid using excessive force on the window assemblies to avoid cracking, scratching, or
breaking the windows.

1 C 1. Remove dirt, grease, and moisture from forward AAR-47 Optical Sensor Units; inspect for
cracks, deterioration and corrosion.

9 C 2. Remove dirt, grease, and moisture from aft AAR-47 Optical Sensor Units; inspect for cracks,
deterioration and corrosion. End of Card
(Card 7.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
8 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R HSS COND AIR NA
ZONE N 0.3 NO. NO. 1

CONSUMABLES/REPLACEMENT PARTS
Alcohol, Methyl or Isopropyl O-M-233/TT-I-735
Cloth, Cheesecloth CCC-C-440
Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II or Type III
1. Helmet Sight Subsystem (HSS):
a. open pilot door (55) and gunner door (2).
b. linkage assembly for broken or loose parts.

Drycleaning Solvent and Degreasing Solvent 1

MIL-PRF-680, Type II or Type III

Methyl Alcohol 3
O-M-232
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
8.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R HSS COND AIR NA
ZONE N 0.3 NO. NO. 1

Isopropyl Alcohol 4
TT-I-735
c. clean rails with lint and dust free cloth soaked in alcohol or drycleaning solvent.
C d. rails for nicks, dents, or corrosion.
2 2. Electronic interface assembly:
a. cabling for wear and fraying.
b. connectors for security.
c. close pilot door (55) and gunner door (2).

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
9 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R PREWASH LUBRICATION-TAIL ROTOR COND AIR NA
ZONE N 0.3 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Gun, Grease 36251-1034

Nozzle, Grease Adapter MS24203-1
Platform, Maintenance 47R16420

CONSUMABLES/REPLACEMENT PARTS

Aircraft Grease, General Purpose MIL-PRF-81322

Cloth, Cleaning A-A-59323

Aircraft Grease 6
MIL-PRF-81322

CAUTION: Apply only two shots of grease to crosshead. Purge other bearings slowly to avoid damage
to bearing seals and retainers.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
9.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R PREWASH LUBRICATION-TAIL ROTOR COND AIR NA
ZONE N NO. NO. 1

NOTE: Clean all lubrication points and surfaces prior to application of lubricant: wipe off excess
lubricant upon completion.

9 1. Lubricate tail rotor:

ITEM NOMENCLATURE NO. OF POINTS SPECIFICATION

1. Crosshead 1 MIL-PRF-81322
2. Lever and idler 4 MIL-PRF-81322
3. Trunnion 2 MIL-PRF-81322
4. Bellcrank 2 MIL-PRF-81322

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. PREWASH LUBRICATION
9.2 DATE 1 January 2003 -TAIL ROTOR

End of Card
(Card 9.3 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
10 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 PREWASH LUBRICATION-MAIN ROTOR
R COND AIR NA
ZONE N 0.5 NO. NO. 1 CONTROLS

SUPPORT EQUIPMENT REQUIRED

Gun, Grease 36251-1034

Nozzle, Grease Adapter MS24203-1

CONSUMABLES/REPLACEMENT PARTS

Aircraft Grease, General Purpose MIL-PRF-81322

Cloth, Cleaning A-A-59323

Aircraft Grease 6
MIL-PRF-81322

CAUTION: Purge bearings slowly to avoid damage to bearing seals and retainers.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
10.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 PREWASH LUBRICATION-MAIN ROTOR
R COND AIR NA
ZONE N NO. NO. 1 CONTROLS

NOTE: Clean all lubrication points and surfaces prior to application of lubricant: wipe off excess
lubricant upon completion.

5 1. Lubricate swashplate, scissors, sleeve, and collective lever using general purpose grease:
a. open transmission pylon center fairing (4).
b. rotate M/R, lubricate swashplate assembly (2) bearings at 30 degree intervals through full
360 degrees to assure thorough purging of bearings.
c. rotate main rotor by hand and lubricate collective sleeve bearings (4) at 30 degree intervals
through full 360 degrees to assure thorough purging of bearings.
d. lubricate (purge) bearings (1, 3 and 5 through 8).
e. lubricate (purge) collective lever pins (9).
f. close transmission pylon center fairing (4).

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
10.2 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 PREWASH LUBRICATION-MAIN ROTOR
R COND AIR NA
ZONE N NO. NO. 1 CONTROLS

ITEM NOMENCLATURE NO. OF POINTS SPECIFICATION

1. Collective Lever Bearings 1 MIL-PRF-81322

2. Swashplate Assembly 2 MIL-PRF-81322
3. Scissors Bearings 4 MIL-PRF-81322
4. Collective Sleeve Bearings 1 MIL-PRF-81322
5. Pitch Link Universal Bearing 2 MIL-PRF-81322
6. Pitch Link Universal Bearing 2 MIL-PRF-81322
7. Drive Link Bearing (Upper) 2 MIL-PRF-81322
8. Drive Link Bearing Housing 4 MIL-PRF-81322
9. Collective Lever Pin 2 MIL-PRF-81322
10. Trunnion Bearing 2 MIL-PRF-81322

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. PREWASH LUBRICATION
10.3 DATE 1 January 2003 MAIN ROTOR CONTROLS

NOTE:
….. DASH LINE INDICATES
POINT ON OPPOSITE SIDE

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N 4.0 NO. NO. 1

Assisted by 6114 No. 2 (4.0 Hrs.)

6324 No. 3 (0.5 Hrs.)
SUPPORT EQUIPMENT REQUIRED
Air Compressor, Portable PMC0168
Container (10 Quart) –
Gun, Spray MIL-G-952, Type 1
Platform, Maintenance 47LR16420
CONSUMABLES/REPLACEMENT PARTS
Cloth, Cheesecloth CCC-C-440
Cloth, Cleaning A-A-59323
Compound, Cleaning, Aircraft MIL-PRF-85570, Type II
Exterior
Compound, Corrosion Preventive MIL-PRF-16173, Grade 4
Oil, Lubricating, General Purpose, MIL-PRF-32033
Preservative
Tape, Masking MIL-T-21595

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N NO. NO. 1

NOTE: The primary method for cleaning is the water detergent method, the alternates being
limited water detergent and waterless wipedown. Refer to NA 01-1A-509.

1. Prepare helicopter:
a. seal static vents with masking tape.
b. install pitot cover.
c. secure open doors (18, 24, 54, and 77).
d. seal both starter and generator openings with masking tape.
e. cover ends of fire extinguisher discharge tubes with masking tape.
f. cover both fan vents of NTS TSU (upper nose fairing, port and starboard sides) with masking
tape.
g. cover edges of port and starboard ammunition compartment doors (access panels 29 and 66)
with masking tape.
h. cover NTS TSU humidity indicator with masking tape. Do not spray water directly on TSU during
washing or rinsing.
i. cover transmission breather vent with masking tape.

2. Prepare engine:
a. ensure all electrical connectors on the Engine Electrical Control Unit, engine and firewall are
firmly secured per applicable manual. If connectors are loose, remove connector and inspect
for contaminants (moisture, oil, etc.). Perform maintenance as required.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11.2 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N NO. NO. 1

3. Wash main rotor blades.

A/C Exterior Cleaning Compound 7

MIL-PRF-85570, Type II

NOTE: Mix one part of cleaning compound MIL-PRF-85570, Type II with nine parts of water for
cleaning.

a. clean main rotor blade grip area with cleaning compound MIL-PRF-85570, Type II.
b. wash main rotor blades with cleaning compound MIL-PRF-85570, Type II mixture.
c. dry blades with cleaning cloths.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11.3 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N NO. NO. 1

4. Clean helicopter. Refer to NA 01-1A-509.

a. clean engine and combining gearbox using cleaning cloth dampened with cleaning
compound MIL-PRF-85570, Type II.
b. clean transmission using cleaning cloth dampened with cleaning compound MIL-PRF-85570,
Type II.

Lubricating Oil 8
MIL-PRF-32033

NOTE: Do not spray lubricating oil directly on the Engine Electrical Control Unit, mating electrical
connectors, or the compressor variable geometry. Wipe off any over spray from these
components.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11.4 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N NO. NO. 1

c. spray a light coat of lubricating oil, MIL-PRF-32033, on engine exterior cases.

CAUTION: When washing tail rotor avoid spraying tail rotor hub with direct stream of water.

NOTE: Avoid applying cleaning compound to cockpit acrylic plastic surfaces, tail rotor driveshaft
hanger bearings, and main transmission, intermediate, and tail rotor gearbox quills.

5. Remove protective enclosures/covers and tape.

Corrosion Preventive Compound 9

MIL-PRF-16173, Grade 4

NOTE: Assure all drain holes are clear by inserting a probe, such as a pipe cleaner, except where
pressurized flapper valve is located.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
11.5 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R HELICOPTER WASHING/CLEANING COND AIR OFF
ZONE N NO. NO. 1

6. Area of foreign objects. (QA)

5,7 7. Close doors (18, 24, 54, and 77) and secure.

2,3,5 8. Pitot-static system:

a. pitot-static system for moisture. Refer to NAVAIR 01-H1AAC-2-10.3, WP 013 00.
C b. instrument static ports (2) for cleanness, corrosion, and freedom from obstructions.
c. pitot and static lines for cracks and security.
d. open drain valves (3 and 4) and drain moisture drain valves.
C e. drain valves (3 and 4) for corrosion and cracks.
C f. pitot tube (1) for security and corrosion.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HELICOPTER WASHING/CLEANING
11.6 DATE 1 January 2003

1. PITOT TUBE
2. STATIC PORT
3. PITOT SYSTEM DRAIN VALVE
4. STATIC SYSTEM DRAIN VALVE

End of Card
(Card 11.7 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
12 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R BLADE INSPECTION COND AIR OFF
ZONE N 1.0 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Platform, Maintenance 47LR16420
CONSUMABLES/REPLACEMENT PARTS
Cloth, Cheesecloth CCC-C-440
Compound, Cleaning Aircraft MIL-PRF-85570, Type II
Exterior

A/C Exterior Cleaning Compound 7

MIL-PRF-85570, Type II
1. Wipe surfaces of blades using cheese cloth, CCC-C-440, dampened with cleaning compound, MIL-
PRF-85570, Type II.
C 2. Entire blade assembly, upper and lower surfaces, closely for skin cracks, corrosion, punctures and
dents.
C 3. Blade area adjacent to leading edge abrasion strip scarf joint for corrosion.
End of Card
(Card 12.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
13 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R POSTWASH LUBRICATION-TAIL ROTOR COND AIR NA
ZONE N 0.3 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Gun, Grease 36251-1034

Nozzle, Grease Adapter MS24203-1
Platform, Maintenance 47R16420

CONSUMABLES/REPLACEMENT PARTS

Aircraft Grease, General Purpose MIL-PRF-81322

Cloth, Cleaning A-A-59323

Aircraft Grease 6
MIL-PRF-81322

CAUTION: Apply only two shots of grease to crosshead. Purge other bearings slowly to avoid damage
to bearing seals and retainers.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
13.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R POSTWASH LUBRICATION-TAIL ROTOR COND AIR NA
ZONE N NO. NO. 1

NOTE: Clean all lubrication points and surfaces prior to application of lubricants: wipe off excess
lubricant upon completion.

9 1. Lubricate tail rotor:

ITEM NOMENCLATURE NO. OF POINTS SPECIFICATION

1. Crosshead 1 MIL-PRF-81322
2. Lever and Idler 4 MIL-PRF-81322
3. Trunnion 2 MIL-PRF-81322
4. Bellcrank 2 MIL-PRF-81322

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. POSTWASH LUBRICATION -
13.2 DATE 1 January 2003 TAIL ROTOR CONTROLS

End of Card
(Card 13.3 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
14 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 POSTWASH LUBRICATION-MAIN
R COND AIR NA
ZONE N 0.5 NO. NO. 1 ROTOR CONTROLS

SUPPORT EQUIPMENT REQUIRED

Gun, Grease 36251-1034

Nozzle, Grease Adapter MS24203-1

CONSUMABLES/REPLACEMENT PARTS

Aircraft Grease, General Purpose MIL-PRF-81322

Cloth, Cleaning A-A-59323

Aircraft Grease 6
MIL-PRF-81322
CAUTION: Purge bearings slowly to avoid damage to bearing seals and retainers.
NOTE: Clean all lubrication points and surfaces prior to application of lubricants. Wipe off excess
lubrication upon completion.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
14.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 POSTWASH LUBRICATION-MAIN
R COND AIR NA
ZONE N NO. NO. 1 ROTOR CONTROLS

5 1. Lubricate swashplate, scissors, sleeve, and collective lever:

a. open RH transmission cowling (79) and transmission pylon center fairing (4).
b. rotate main rotor by hand, lubricate swashplate assembly (2) bearings at 30 degree intervals
through full 360 degrees to assure through purging of bearings.
c. rotate main rotor by hand and lubricate collective sleeve bearings (4) at 30 degree intervals
through full 360 degrees to assure thorough purging of bearings.
d. lubricate (purge) bearings (1, 3 and 5 through 8).
e. lubricate (purge) collective lever pins (9).
f. area clear of foreign objects. (QA)
g. close RH transmission cowling (79) and transmission pylon center fairing (4). (QA)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
14.2 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 POSTWASH LUBRICATION-MAIN
R COND AIR NA
ZONE N NO. NO. 1 ROTOR CONTROLS

ITEM NOMENCLATURE NO. OF POINTS SPECIFICATION

1. Collective Lever Bearings 1 MIL-PRF-81322

2. Swashplate Assembly 2 MIL-PRF-81322
3. Scissors Bearings 4 MIL-PRF-81322
4. Collective Sleeve Bearings 1 MIL-PRF-81322
5. Pitch Link Universal Bearing 2 MIL-PRF-81322
6. Pitch Link Universal Bearing 2 MIL-PRF-81322
7. Drive Link Bearing (Upper) 2 MIL-PRF-81322
8. Drive Link Bearing Housing 4 MIL-PRF-81322
9. Collective Lever Pin 2 MIL-PRF-81322
10. Trunnion Bearing 2 MIL-PRF-81322

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO.
HELICOPTER WASHING/CLEANING
14.3 DATE 1 January 2003

NOTE:
….. DASH LINE INDICATES
POINT ON OPPOSITE SIDE.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 14 DAY
15 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 POSTWASH/CLEANING MAIN
R COND AIR NA
ZONE N 0.5 NO. NO. 1 DRIVESHAFT

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Compound, Corrosion Preventive MIL-C-81309, Type II
1. Clean and dry main driveshaft female couplings and seal plates with cloth, cleaning
A-A-59323.

Corrosion Preventive Compound 2

MIL-C-81309, Type II

2. Apply MIL-C-81309, Type II corrosion preventive compound, water, displacing (aerosol) to exterior
of female coupling/seal plate interface for main driveshaft couplings.

3. Rotate main driveshaft 180 degrees and repeat steps 1 and 2.

4. Wipe off excess compound upon completion.

End of Card
(Card 15.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
16 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R POST WASH/LUBRICATION COND AIR NA
ZONE N 0.4 NO. NO. 1

NOTE: This card to be performed every 7 days deployed at sea.

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Compound, Corrosion Preventive MIL-C-81309, Type II
Oil, Lubricating, General Purpose MIL-PRF-7870

3,5,6 C 1. Inspect all piano hinges for corrosion.

9

Corrosion Preventive Compound 2

MIL-C-81309, Type II

3,5,6 C 2. Spray all piano hinges with corrosion preventive compound and wipe clean.
9

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
16.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R POST WASH/LUBRICATION COND AIR NA
ZONE N NO. NO. 1

Lubricating Oil 10
MIL-PRF-7870

3,5,6 3. Lubricate piano hinges with lubricating oil and wipe off excess lubricant.
9

4. Spray pilot and copilots jettison handles and hinges with lubricating oil and wipe off excess
lubricant.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
17 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R POSTWASH/LUBRICATION COND AIR NA
ZONE N 0.4 NO. NO. 1

Assisted by 6114 No. 1 (0.4 Hrs)

NOTE: This card to be performed every 7 days deployed at sea.

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Oil, Lubricating, General Purpose MIL-PRF-7870

Lubricating Oil 10
MIL-PRF-7870

1. Spray pilot and copilots jettison handles and hinges with lubricating oil and wipe off excess
lubricant.

End of Card
(Card 17.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
18 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6324
R HUD HUMIDITY INSPECTION COND AIR NA
ZONE N 0.3 NO. NO. 1

CONSUMABLES/REPLACEMENT PARTS

Desiccant MIL-D-3716B, Grade H, Type IV

NOTE: If moisture is present or humidity indicator is pink, HUD dehumidifier desiccant replacement is
required, IAW NA 01-H1AAC-2-12.3, WP 011 00.

2 1. HUD:
a. open gunner door (2).
b. glass for evidence of moisture (fog).
c. humidity indicator for condition.
d. close gunner door (2).

End of Card
(Card 18.1 Blank)
This card intentionally left blank.
SEE IRAC # 85
SEE IRAC # 85
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
20 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R TOW/HMS/AIM-9 MISSLE LAUNCHER COND AIR NA
ZONE N 0.5 NO. NO. 1

NOTE: Perform tasks every 7 days shipboard operations, 14 days shore based operations.
1. TOW missile launcher (if installed).
a. remove covers (49 and 94).
b. inspect launcher IAW NA 11-75A-90, WP 004 00, Table 1. (QA)
c. install covers (49 and 94). (QA)
d. area clear of foreign objects. (QA)
2. HMS missile launcher (if installed).
a. remove covers (48 and 95).
C b. launcher for corrosion.
C c. electrical harness and connectors for corrosion.
d. install covers (48 and 95). (QA)
e. area clear of foreign objects. (QA)
3. LAU-7/ADU-299 launcher/adaptor (if installed).
a. LAU-7 launcher inspect and treat launcher IAW NA 11-75A-54.
C b. ADU-299 adaptor for corrosion.
C c. connectors for corrosion.
d. area clear of foreign objects. (QA)
End of Card
(Card 20.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
21 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R NICKEL CADMIUM BATTERY (19 CELL) COND AIR NA
ZONE N 0.3 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Multimeter, Digital 77AN

Potassium Hydroxide 11

WARNING: No attempt shall be made to adjust electrolyte or charge battery while it is installed in
the helicopter.

NOTE: Procedures apply to both left and right batteries.

3 1. Open battery access doors (26 and 70).

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 14 DAY
21.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R NICKEL CADMIUM BATTERY (19 CELL) COND AIR NA
ZONE N NO. NO. 1

2. Disconnect all connections from battery but do not remove from tray. Refer to NA 01-H1AAC-2-11.3,
WP 003 00.
3. Check battery for voltage (22 to 26 Vdc).
3 4. Perform electrical leak test:
a. Place ammeter between positive terminal and case, then negative terminal and case. If reading is
more than 26.25 milliamps (0.75 milliampere/ampere-hour rated capacity of the battery) route
battery to authorized battery shop for disassembly and cleaning.
5. Battery case for cracks, dents, and bare metal.
6. Vent lines and hoses for crimps, cracks, obstructions, and serviceability.
7. Battery tray for proper operation.
3 8. Reconnect battery. Refer to NA 01-H1AAC-2-11.3, WP 003 00.
9. Perform operational check. Refer to NA 01-H1AAC-2-11.2.1, WP 003 00. (QA)
10. Area free of foreign objects. (QA)
11. Close battery doors (26 and 70). (QA)
End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 28 DAY
22 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531
R BRU SERIES EJECTOR RACKS COND AIR NA
ZONE N 1.0 NO. NO. 1

Assisted by 6531 No. 2 (1.0 Hrs.)

NOTE: Perform task every 14 days shipboard operations, 28 days shore based operations.

1. Perform BRU 28 day inspection IAW NA 11-75A-73. (QA)

2. Perform the NARCADS rocket firing test and NARCADS jettison system test, stations 2 and 3
IAW NA 01-H1AAC-2-12.2.2. (QA)

End of Card
(Card 22.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 28 DAY
23 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531 PYLON AND EJECTOR RACK –
R COND AIR NA
ZONE N NO. NO. 1 OUTBOARD

1. Perform 28 day inspection IAW NA 11-5E-19. (QA)

2. Perform NARCADS rocket firing test and NARCADS jettison system test, stations 1 and 4 IAW
NA 01-H1AAC-2-12.2.2. (QA)

3. Align ejector racks IAW NA 01-H1AAC-2-12.3, if required. (QA)

End of Card
(Card 23.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 28 DAY
24 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R PILOT JETTISON PUSH SWITCH COND AIR OFF
ZONE N 1.0 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Adapter, W3 of AN/AWM-54 178AS320

Adapter, W42 of AN/AWM-54 178AS850
Power Unit, Mobile Electric NC-10
Test Set, ACFT Firing Circuit AN/AWM-54
Magnifier, 4 inch Tool Box 12C1-1

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Brush, Acid Swabbing H-B-643

2 1. Pilot jettison push switch.

a. remove 1995067-1 switch guard (NA01-H1AAC-2-11.3, WP 027 00, fig 61, item 21)
securing MS16712-1 jettison push switch to the DSK-9-01455-501 switch bracket.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 28 DAY
24.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R PILOT JETTISON PUSH SWITCH COND AIR OFF
ZONE N NO. NO. 1

NOTE: Do not use any cleaning compounds on the jettison push switch. The push switch is
an unsealed unit. Chemical cleaners may cause damage to switch components.

b. clean pilot jettison push switch with A-A-59323 cleaning cloth or H-B-643 brush.

NOTE: If there is any question as to the serviceability of the pilot jettison push switch or
cracking of the plastic collar/button, replace the jettison push switch.

c. Inspect pilot jettison push switch for damage utilizing a magnifier, four inch diameter,
(NSN 6650-00-514-3531) (located in tool box 12C1-1). Inspect the button and the
plastic collar that retains the button in the switch for any cracks or chipped areas.
If any damage is discovered, replace pilot jettison switch IAW NA 01-H1AAC-2-12.3,
WP 007 00. (QA)
d. install pilot jettison push switch on switch bracket and secure by screwing switch
guard onto pilot jettison push switch.
e. perform jettison system check IAW NA 01-H1AAC-75. (QA)

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N 6.0 NO. NO. 1

Assisted by 6060 No. 1 (1.0 Hrs.)

6114 No. 1 (4.0 Hrs.)
6154 No. 2 (As Reqd)
6154 No. 3 (As Reqd)
6324 No. 1 (1.0 Hrs.)
6534 No. 1 (1.0 Hrs.)

SUPPORT EQUIPMENT REQUIRED

Wrench, Torque (0 - 150 in. lbs.) ASME-B107.14M

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cheesecloth CCC-C-440

Cloth, Cleaning A-A-59323
Oil, Lubricating MIL-PRF-32033
Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II or III

NOTE: Aircraft must be washed IAW NA 01-H1AAC-6-3 prior to corrosion inspection.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

NOTE: All steps and substeps described below will be inspected for corrosion, nicks, scratches,
gouges, bare metal, chipped paint, mold, missing weather stripping cracks. If any of the above
conditions are present; clean, treat, and repair as required only with approved methods and
materials.

4 C 1. Turret Area:
a. open ammo bay doors (29 and 66).
(1) tow missile control boxes.
(2) ammo bay floor.
(3) ammo bay doors.
b. close ammo bay doors (29 and 66).
c. left, center, and right turret cowling.

2 C 2. Gunner's area:
a. open gunner's canopy door (2)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.2 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

(1) gas cartridge and rod ends.

Lubricating Oil 8
MIL-PRF-32033

(2) latching mechanism. Oil sides and exterior handle and keyway with MIL-PRF-
32033. Wipe excessive oil.
(3) gunner's console and deck
(4) tail rotor pedals.
(5) hand held fire extinguisher.
b. close gunner's door (2).

C 3. Pilot's area:
a. open pilot's door (55).
(1) gas cartridge and rod ends.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.3 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

Lubricating Oil 8
MIL-PRF-32033

(2) latching mechanism. Oil sides and exterior handle and keyway with MIL-PRF-32033.
Wipe excessive oil.
(3) pilot's console and deck.
(4) tail rotor pedals.
b. oil pilot's seat slides.
c. close pilot's door (55).

3 C 4. LH and RH lower forward fuselage and landing gear:

a. fore and aft crosstubes.
b. skid shoe attachment points.

C 5. LH and RH battery area:

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.4 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

Potassium Hydroxide 11
a. open LH battery door (26).
(1) terminals and connectors.
(2) battery compartment.
(3) control tubes.
b. close LH battery door (26).
c. open RH battery door (70).
(1) terminals and connectors.
(2) battery compartment.
(3) control tubes.
d. close RH battery door (70).
5 C 6. Main rotor hub and blade assembly:
a. main rotor hub.
b. both blades upper and lower surfaces.
c. rotating controls.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.5 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

d. grip and spindle assembly.

C 7. LH and RH transmission plyon and engine area:
a. open LH transmission pylon center fairing door (5).
(1) cowling.
(2) swashplate assembly and scissors assembly.
(3) control tubes.
b. close LH transmission pylon center fairing door (5).
c. open LH rotor brake and ECU door (24).
(1) environmental control unit and avionics equipment.
(2) deck.
d. close LH rotor brake and ECU door.(24).
e. open RH rotor brake and ECU door (54).
(1) environmental control unit and avionics equipment.
(2) deck.
f. close RH rotor brake and ECU door (54).
g. open LH transmission pylon door (16).
(1) pylon area flight controls.
(2) collective controls and servo actuators.
(3) cyclic controls and servo actuators.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.6 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

(4) engine mounts.

(5) combining gearbox accessories.
(6) rotor brake assembly.
(7) generator ground termination.

Drycleaning and Degreasing Solvent 1

MIL-PRF-680, Type II or III

(8) tail rotor driveshaft NR1:

(a) wipe tail rotor driveshaft end adapter and adjacent tube with drycleaning and
degreasing solvent.
C (b) riveted end adapter and adjacent tube for bulges, cracks, and corrosion products.
h. close LH transmission pylon door (16).
i. open LH upper and lower engine cowlings (12 and 15).
(1) firewalls, engine hardware, and decks.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.7 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

(2) open driveshaft access panel (14).

Drycleaning and Degreasing Solvent 1

MIL-PRF-680, Type II or III

(3) tail rotor driveshaft NR1 and 2:

(a) wipe tail rotor driveshaft end adapters and adjacent tubes with drycleaning and
degreasing solvent.
C (b) riveted end adapters and adjacent tubes for bulges, cracks, and corrosion
products.
(4) Close drive shaft access panel (14).
j. close LH upper and lower engine cowlings (12 and 15).
k. open RH upper and lower engine cowlings (81 and 84).
(1) firewalls, engine hardware, and decks.
(2) gas producer turbine case.
(3) combining gearbox accessories.
(4) engine mounts.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.8 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

l. close RH upper and lower engine cowling (81 and 84).

m. open RH transmission pylon center fairing door (53).
(1) swashplate assembly and scissors assembly.
(2) control tubes.
(3) rotating controls.
n. close RH transmission pylon center fairing door (53).
o. open RH transmission cowling (79).
(1) hydraulic pump and monopole sensor.
(2) pylon area flight controls.
(3) cyclic controls and servo actuators.
(4) transmission.
(5) rotor brake assembly.
(6) main drive shaft.
(7) generator ground termination.
p. close RH transmission cowling (79).

C 8. Top of aircraft:
a. roof of aircraft.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.9 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

C 9. LH and RH stubwings.
a. bottom of stubwing skin.
b. top of stubwing skin and ALE-29 pods.
c. fuel lines and hydraulic lines fittings.
d. remove bucket from pod.
e. install bucket, torque screws to 50 - 60 in. Ibs. in 10 in. lb. increments. (QA)

7 C 10. LH and RH center fuselage area:

a. open LH main beam panel under stubwing (hellhole) (21).
(1) lines and deck.
b. close LH main beam panel under stubwing (hellhole) (21).
c. open access door (18).
(1) engine fire bottle and mount.
(2) oil cooler and oil cooler lines.
d. close access door (18).
e. open external power door (17).
(1) receptacle area.
f. close external power door (17).
g. LH fuselage skin.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.10 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

h. open RH main beam panel under stubwing (hellhole) (73).

(1) lines and decks.
i. close RH main beam panel under stubwing (hellhole) (73).
j. open aft electrical compartment access door (80).
(1) equipment mounting structure.
(2) elevator control tubes.
(3) tail rotor control tubes.
(4) avionics gear and decking.
(5) directional actuator and SCAS actuator.
(6) starter ground terminations.
k. close aft electrical compartment access door (80).
l. open panel (77).
(1) utility hydraulic module and differential pressure indicator.
(2) oil cooler fans.
C (3) microbiological corrosion (mold).
m. close panel (77).

C 11. Belly of aircraft:

a. belly of panels and lower skin.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.11 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

C 12. LH and RH modex panels (22, 27, 28, 34, 56, 57, 58, and 72).

1 C 13. Nose area of aircraft and TSU:

a. nose of aircraft.
b. TSU.
c. azimuth indicator.

9 C 14. LH and RH tailboom area, tail rotor, tail rotor hub and blade assembly.
a. driveshaft covers.
b. open driveshaft covers (99, 100, 101, 102, and 103).

Drycleaning and Degreasing Solvent 1

MIL-PRF-680, Type II or III
(1) tail rotor driveshafts:
(a) wipe tail rotor driveshaft end adapter with drycleaning and degreasing solvent.
(b) riveted end adapter and adjacent tube for bulges, cracks, and corrosion products.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.12 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

(2) laminated flex disks.

(3) dzus fasteners.
(4) driveshaft couplings.
(5) 42 and 90 degree gearboxes.

Lubricating Oil 8
MIL-PRF-32033
(6) lubricate piano hinges of driveshaft covers with MIL-PRF-32033. Wipe excessive oil.
c. close driveshaft covers (99, 100, 101, 102, and 103).
d. tailboom.
(1) skin.
(2) all antennas and antenna mounts.
e. open equipment/cargo compartment door (112).
f. close equipment/cargo compartment door (112)
g. synchronized elevator.
h. open three tailboom belly panels.
(1) inside tailboom area.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
25.13 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R CORROSION INSPECTION COND AIR NA
ZONE N NO. NO. 1

i. close tailboom belly panels.

j. tail rotor blades.
k. tail rotor hub assembly.
I. tail rotor pitch horn.
m. vertical fin area and skin.
n. tailskid.

15. Do all touch up on exterior of aircraft at this time.

16. Inspect aircraft. (QA)

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
26 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324 CORROSION INSPECTION
R COND AIR NA
ZONE N 1.0 NO. NO. 1 AN/ALQ-144 TRANSMITTER

WARNING: Do not touch ALQ-144 Transmitter until it has cooled. May cause severe burns.

6 1. Remove the ALQ-144 Transmitter. Refer to NA 01-H1AAC-2-14.3.

C 2. Inspect mounting surface and hardware for corrosion.

C 3. Open access door on Transmitter and inspect for corrosion. If corrosion is observed route to
IMA.

4. Note times on Scheduled Maintenance Label located on the inside of access door, and compare
them to the elapsed time indicator. If any of the following components are within ± 20 hours of
replacement time, route to IMA for component replacement.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 28 DAY
26.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324 CORROSION INSPECTION
R COND AIR NA
ZONE N NO. 1 NO. 1 AN/ALQ-144 TRANSMITTER

a. Infrared Light Source – 200 hours

b. High-Speed Bearing Assembly – 200 hours
c. Lower Low-Speed Bearing and Gear Assembly – 400 hours
d. Upper Low-Speed Bearing Assembly – 400 hours
e. High-Speed Motor – 400 hours
f. Low-Speed Motor – 400 hours

5. Close access door.

6 6. Install ALQ-144 Transmitter. Refer to NA 01-H1AAC-2-14.3.

NOTE: If no times are noted on the Scheduled Maintenance Label and the Elapsed Time Indicator
is greater than 180 hours, route transmitter to IMA for scheduled component replacement.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N 3.0 NO. NO. 1 TURRET

Assisted by 6531 No. 2 (1.0 Hrs)

NOTE: Perform task every 28 days shipboard operations, 56 days shore based operations.

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Compound, Corrosion Preventive MIL-C-81309, Type III
Compound, Corrosion Preventive MIL-PRF-16173, Grade 4
Lubricating Oil, Weapons TW-25BCA16EP
Lockwire MS20995C32
Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II or III

WARNING: Assure chambers, declutching feeder and bores area clear of ammunition.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N NO. NO. 1 TURRET

4 1. M197 gun and M89 feeder:

a. remove turret panels (33, 35, 37, 61 and 62.)
b. remove M197 gun and M89 feeder IAW NA 01-H1AAC-2-12.3.

NOTE: Organizational maintenance shall perform the 56 day inspection when intermediate level
maintenance is not available IAW NA 11-95M197-1.

C c. route M197 to IMA IAW NA 11-95M197-1.

C d. route M89E1 feeder to IMA IAW NA 11-95M89-1.

Drycleaning and Degreasing Solvent 1

MIL-PRF-680, Type II or Type III

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27.2 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N NO. NO. 1 TURRET

Corrosion Preventive Compound 2

MIL-C-81309, Type II

Corrosion Preventive Compound 9

MIL-PRF-16173 Grade 4
C 2. Turret Assembly:
a. clean with drycleaning and degreasing solvent, MIL-PRF-680, Type II or III, then treat all exposed
metal surfaces with corrosion preventive compound, MIL-PRF-16173, clean, then treat electrical
connections with corrosion preventive compound MIL-C-81309.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27.3 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N NO. NO. 1 TURRET

Weapons Lubricating Oil 12

TW-25BCA16EP

NOTE: Clean all lubrication points and surfaces prior to application of lubricant. Wipe off
excess lubrication upon completion.

NOTE: Do not disassemble resolver to lubricate the Anti-Backlash Gear.

b. lubricate turret at points specified on card 27.4.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
27.4 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6531 M197 GUN AND M89 FEEDER AND GUN
R COND AIR NA
ZONE N NO. NO. 1 TURRET

GTU-1/A TURRET LUBRICATION

ITEM NOMENCLATURE NO. OF POINTS SPECIFICATION

1. Quick-Release Pins 2 TW-25BCA16EP

2. Azimuth Cam 1 TW-25BCA16EP
3. Anti-backlash Gear 1 TW-25BCA16EP
4. All Exposed Gear Teeth 1 TW-25BCA16EP
(Include Gun Drive Gear)
5. Roller and Shaft 1 TW-25BCA16EP
6. Lever and Mating Block 1 TW-25BCA16EP
7. Link Cam and Mating Block 1 TW-25BCA16EP
8. Roller and Shaft Elevation Sector Gear 1 TW-25BCA16EP
9. Azimuth Emergency Stow Switch Lever 1 TW-25BCA16EP
10. Rear Ball Mount 1 TW-25BCA16EP

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. GTU/1A - GUN TURRET
27.5 DATE 1 January 2003

Continued
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
SEE IRAC # 85
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 56 DAY
30 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R NICKEL CADMIUM BATTERY COND AIR NA
ZONE N 0.7 NO. NO. 1

NOTE: Perform this task on EPI-18164-6 Nickel Cadmium battery.

3 1. Battery removal:
a. open battery access doors (26 and 70).

Potassium Hydroxide 11

b. remove batteries. Refer to NA 01-H1AAC-2-11.3, WP 003 00.

c. route to authorized battery shop for servicing.

3 2. Battery installation:
a. install batteries. Refer to NA 01-H1AAC-2-11.3, WP 003 00.
b. area of foreign objects. (QA)
c. close and secure battery access doors (26 and 70).

End of Card
(Card 30.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 56 DAY
31 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG AT MOS 6324
R
NO. UNDERWATER ACOUSTIC LOCATOR COND AIR NA
ZONE N 1.0 NO. 1

CONSUMABLES/REPLACEMENT PARTS

Cloth, Clean A-A-59323

Compound, Cleaning MIL-PRF-29608

Cleaning Compound 13
MIL-PRF-29608

1. Underwater acoustic locator:

C a. mounting bracket for corrosion.
b. clean water-switch with avionics cleaner and dry with clean cloth.
c. replace pinger prior to expiration of service life.

End of Card
(Card 31.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 56 DAY
32 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG AT MOS 6324 AN/APX-100
R COND AIR NA
ZONE N 1.0 NO. 1 NO. 2 OPERATIONAL TEST

2 1. Perform operational test of AN/APX-100 IFF system to include Mode 4 IAW

NA 01-H1AAC-2-14.2.

End of Card
(Card 32.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 91 DAY
33 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R NICKEL CADMIUM BATTERY COND AIR NA
ZONE N 0.7 NO. NO. 1

NOTE: Perform this task on SAFT 023686-000 Nickel Cadmium battery.

CONSUMABLES/REPLACEMENT PARTS

Lockwire MS20995C32

3 1. Battery removal:
a. open battery access doors (26 and 70).
b. remove batteries. Refer to NA 01-H1AAC-2-11.3, WP 003 00.
c. route batteries to authorized battery shop for servicing.

3 2. Battery installation:
a. install batteries. Refer to NA 01-H1AAC-2-11.3, WP 003 00.
b. area clear of foreign objects. (QA)
c. close and secure battery access doors (26 and 70).

End of Card
(Card 33.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 182 DAY
34 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6060
R HAND FIRE EXTINGUISHER COND AIR NA
ZONE N 0.1 NO. NO. 1

2 1. Hand fire extinguisher:

a. open gunner door (2).
b. remove extinguisher.
c. route to IMA.
d. install extinguisher.
e. close gunner door (2).

End of Card
(Card 34.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 364 DAY
35 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6060
R FIRST AID KIT COND AIR NA
ZONE N 0.1 NO. NO. 1

2 1. First aid kit:

a. open pilot door (55).
b. remove kit.
c. first aid kit for completeness, IAW NA 13-1-6.5.
d. install kit.
e. close pilot door (55).

End of Card
(Card 35.1 Blank)
This card intentionally left blank.
SEE IRAC # 85
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 364 DAY
37 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6060
R FIRE EXTINGUISHER CONTAINER, ENGINE COND AIR NA
ZONE N 1.0 NO. NO. 1

7 1. Fire extinguisher containers, engine:

a. open doors (18 and 77).
b. remove main and/or reserve fire extinguisher containers. Refer to NA 01-H1AAC-2-9,
WP 006 00.
c. route to IMA for external inspection and weight check only IAW NA 03-45-4.
d. test electrical system. Refer to NA 01-H1AAC-2-11.2.3, WP 015 00. (QA)
e. install fire extinguisher containers. Assure container has proper charge indication. Refer to
NA 01-H1AAC-2-9, WP 006 00. (QA)
f. connect electrical wiring.
g. area of foreign objects.
h. close doors (18 and 77).

End of Card
(Card 37.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 364 DAY
38 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6324
R UNDERWATER ACOUSTIC LOCATOR COND AIR NA
ZONE N 1.0 NO. NO. 1

1. Remove the beacon from mounting bracket if installed in aircraft. If beacon is within 12 months
of its expiration date, replace beacon before performing the following test.

NOTE: Test set PL-1 or PL-3 will be used for the following test, steps 2 through 6 as an
operational check.

2. Ensure battery cover assembly (610-423) is installed on beacon.

3. Place shorting tab assembly from center contact water switch to the case of the beacon.

4. Place end of test set approximately 1 inch from switch end of beacon.

5. Depress and hold operation button on test set.

6. Light on test set will flash with each output pulse of beacon indicating that it is operating. If light
does not flash, replace beacon and repeat steps 2 through 6.

NOTE: QA (card 38) shall witness step 7.

7. Reinstall underwater acoustic beacon upon completion of successful test. End of Card
(Card 38.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
4 HOUR
39 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R TAIL ROTOR BLADE COND AIR NA
ZONE N 0.3 NO. NO. 1

NOTE: Perform this task on tail rotor blade assemblies with serial number A-1588 and prior, or with
serial number prefix "ATR". Blade assemblies with serial number A-1589 and subsequent or
serial numbers with the suffix "R" do not require this inspection.

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cleaning A-A-59323

Compound, Cleaning, Aircraft MIL-PRF-85570, Type II
Exterior

A/C Exterior Cleaning Compound 7

MIL-PRF-85570, Type II

9 1. Clean surfaces of blade using aircraft exterior cleaning compound MIL-PRF-85570, Type II
IAW NA 01-1A-509.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
4 HOUR
39.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R TAIL ROTOR BLADE COND AIR NA
ZONE N NO. NO. 1

2. Lightly push the blade tip, by hand, away from the surface being inspected until the hub flapping
stops are contacted. This will enhance the ability to detect a crack.

3. Closely examine the complete surface of the blade for cracks, particularly chordwise from the
bondlines of the spar-to-skin and doubler-to-skin.
a. if no crack is found in the paint, the inspection is complete until next inspection.
b. if a crack is noted in the paint, a depot level inspection is required. Remove the blade from
service and contact NAVAVNDEPOT CHERRY PT H1-ISST.1, TEL: 252-464-8629 or 8630
(DSN451) FAX 252-464-8627 (DSN451), E-MAIL: [email protected] for
disposition instructions.

End of Card
 SEE IRAC # 84

CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON

SPECIAL 25 HOUR
40 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 DESERT ENVIRONMENT – ENGINE
R COND AIR NA
ZONE N 0.5 NO. NO. 1 HOT SECTION CLEANING

Assisted by 6114 No. 2 (0.5 Hrs)

Assisted by Pilot (0.5 Hrs)
Assisted by 6114 No. 3 (0.5 Hrs)

NOTE: Perform this card in conjunction with Card 43, Engine Recovery Wash.

SUPPORT EQUIPMENT REQUIRED

Sprayer GE LMT777

1. Perform installed hot section cleaning when engine is operating in a sandy or desert environment.
Refer to NA 01-H1AAC-2-3.3, WP 028 00.

2. Perform engine start IAW NA 01-H1AAC-1.

End of Card
(Card 40.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. SPECIAL 36 HOUR ELEC PWR ON
41 DATE 1 January 2003 BEFORE FIRING DAY HYD PWR ON
WORK C TIME RTG MOS 6531 TESTING AND TROUBLESHOOTING
R COND AIR NA
ZONE N 2.0 NO. NO. 2 OF TOW MISSILE SYSTEM

2 1. Perform testing and troubleshooting of Tow Missile System, IAW NA 01-H1AAC-2-12.2.1, WP 005 00,
during the 36 hours before firing of a Tow Missile unless prior Tow Missile launch was successful and
occurred within the previous 36 hours.

NOTE: It is preferred that the system be tested as close in time to missile launch as scheduling permits
to reduce the chance of a problem manifesting itself.

End of Card
(Card 41.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 50 HOUR
42 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114
R ENGINE FUEL FILTER COND AIR NA
ZONE N 1.5 NO. NO. 1

CONSUMABLES/REPLACEMENT PARTS
Element, Filter (2) AC-9985F-30
Packing (2) J228P238
Packing (4) J228P226
Packing (4) J228P113
NOTE: For removal, inspection, and installation of fuel bowls and filter elements, refer to NA 01-
H1AAC-2-3.3, WP 025 00.
6 1. Remove filter bowls and filter elements.
2. Inspect for visible filter contamination in filter bowls and on filter elements. Spread the folds of the
filter elements apart and inspect for contamination. (QA)
NOTE: If contamination is present, clean and purge the helicopter fuel system and install new
filter elements, otherwise use original elements. Refer to NA 01-H1AAC-2-3.2 and
NA 01-H1AAC-2-3.3.
3. Clean filter bowls.
4. Install filter elements, filter bowls and new packings. (QA)
5. Pressurize fuel system and perform leak check on filter bowls. (QA) End of Card
(Card 42.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 50 HOUR
43 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R ENGINE RECOVERY WASH COND AIR NA
ZONE N 2.0 NO. NO. 1
SEE IRAC # 84
Assisted by Pilot (2.0 Hrs)
6114 No. 2 (2.0 Hrs)
6114 No. 3 (2.0 Hrs)

NOTE: Wash engine every 25 hours in desert environment.

SEE IRAC # 84
SUPPORT EQUIPMENT REQUIRED

Cart, Corrosion Control 65A102-J1-1

CONSUMABLES/REPLACEMENT PARTS

Alcohol, Methyl or Isopropyl O-M-232/TT-I-735

Compound, Cleaning MIL-PRF-85704, Type II & IIA
NOTE: Procedures are the same for both engines.
6 1. Compressor wash procedure for performance recovery:
a. open lower engine cowling (12, 15, 81 and 84).

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
SPECIAL 50 HOUR
43.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R ENGINE RECOVERY WASH COND AIR NA
ZONE N NO. NO. 1
SEE IRAC # 84

SEE IRAC # 84
Isopropyl Alcohol 4
TT-I-735

Methyl Alcohol 3
O-M-232

Cleaning Compound 14
MIL-PRF-85704
b. wash engine. Refer to NA 01-H1AAC-2.3.3, WP 028 00. (QA)
c. area of foreign objects.
d. close lower engine cowlings (12, 15, 81 and 84).
End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 50 HOUR
44 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154 LANDING GEAR SADDLES-
R COND AIR NA
ZONE N 2.0 NO. NO. 1 NDI INSPECTION

NOTE: Inspection applies to HMT-303 aircraft only.

SUPPORT EQUIPMENT REQUIRED

Flaw Detector, Eddy Current TTU-507/E PD214

Probe, Shielded Eddy Current (Qty 2) VM202A
Cable, BNC to Microdot (Qty 2) VM99BM-6
Reference Standard Kit, NRK-3AST
Eddy Current

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cheese CCC-C-440

3 1. Perform eddy current inspection. Refer to NA 01-H1AAC-3.3, WP 037 00.

End of Card
(Card 44.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 100 HOUR
45 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R NTS BALLAST WEIGHT COND AIR NA
ZONE N 2.0 NO. NO. 1

8 1. NTS Ballast weight channels: refer to NA 01-H1AAC-3.3, WP 039 00, for damage limits.
a. remove the NTS Ballast weights from weight channels.
b. inspect the channels for cracks. Pay particular attention to the upper area of the AFT SPAR
attachment flange and all RADII at the AFT end of the channels.
C c. AFT SPAR for cracks, corrosion, loose, and/or missing fasteners.
d. install the Ballast weights.

End of Card
(Card 45.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 100 HOUR
46 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R TAIL ROTOR CONTROL SYSTEM COND AIR NA
ZONE N 2.0 NO. NO. 2

CONSUMABLES/REPLACEMENT PARTS

Compound, Corrosion Preventive MIL-PRF-16173, Grade 4

8 1. Tail Rotor Control System: Refer to NA 01-H1AAC-2-5, WP 010 00 for damage limits.
C a. remove access panels, 104, 105, 106, 107, 110, 111, 113.
C b. control tubes (2, 5 and 7) for nicks, dents, distortion, wear and security. (QA)
c. clevis and rod end bearings for nicks, wear, corrosion, and security. (QA)
d. nylatron sleeves on control tubes (2, 5 and 7) for wear, looseness, and distortion. (QA)
e. grommets (1, 4 and 8) for nicks, cracks, wear and security. (QA)
C f. bellcrank and support (6) for nicks, cracks, corrosion, security, and excessive play in
bearings. (QA)
C g. idler assembly (3) for nicks, cracks, corrosion, security, and excessive play in bearings. (QA)
C h. bellcrank for nicks, cracks, corrosion, wear and security. (QA)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR NA
SPECIAL 100 HOUR
46.1 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154
R TAIL ROTOR CONTROL SYSTEM COND AIR NA
ZONE N NO. NO. 2

Compound, Corrosion Preventive 9

MIL-PRF-16173, Grade 4

NOTE: Dip or spray all removable screws and fasteners with corrosion preventive compound prior to
installation.

i. install access panels 104, 105, 106, 107, 110, 111 and 113.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. TAIL ROTOR CONTROL SYSTEM
46.2 DATE 1 January 2003

1. GROMMET (4 REQUIRED)
2. CONTROL TUBE
3. IDLER ASSEMBLY
4. GROMMET (5 REQUIRED)
5. CONTROL TUBE
6. BELLCRANK AND SUPPORT
7. CONTROL TUBE
8. GROMMET (1 REQUIRED)
9. BELLCRANK

End of Card
(Card 46.3 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 100 HOUR
47 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6114 ENGINE EXHAUST DUCT DESWIRLER
R COND AIR NA
ZONE N 1.0 NO. NO. 2 V-BAND CLAMP

NOTE: This task does not apply to V-band couplings P/N 580-0016-1568 or NH1008601-10.

1. Loosen deswirler V-band clamp and remove duct. Refer to NA 01-H1AAC-2-3.3, WP 003 00.

2. Clamp welds and T-bolt retaining straps for cracks.

3. Clamp interior pressure surfaces for wear and condition.

4. Alignment pin and alignment holes in deswirler duct and power turbine module flange for wear and
elongation.

5. Install duct and tighten deswirler V-band clamp. Refer to NA 01-H1AAC-2-3.3, WP 003 00.

End of Card
(Card 47.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 400 HOUR
48 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R NO. 1 AND NO. 2 ENGINE INSPECTION COND AIR NA
ZONE N 1.5 NO. NO. 1

SUPPORT EQUIPMENT REQUIRED

Wrench, Torque (0 - 75 in. lbs.) ASME-B107.14M

CONSUMABLES/REPLACEMENT PARTS

Packing, Performed (2) J221P110/M83248/1-110

Solvent, Drycleaning and Degreasing MIL-PRF-680, Type II or III

NOTE: This inspection will be performed based on engine flight hours and may be accomplished in
conjunction with the nearest aircraft phase inspection if desired.

1. Open No. 1 and No. 2 engine access cowling, IAW NA 01-H1AAC-2-1, WP 008 00.

2. No. 1 and No. 2 engine for:

a. swirl frame for cracks. (QA)
b. main frame for cracks. (QA)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 400 HOUR
48.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R NO. 1 AND NO. 2 ENGINE INSPECTION COND AIR NA
ZONE N NO. NO. 1

c. scroll case for cracks. (QA)

d. compressor case for cracks. (QA)
e. diffuser case for cracks. (QA)
f. midframe assembly outer casing for cracks. (QA)
g. turbine case for cracks. (QA)
h. exhaust frame for cracks. (QA)
i. accessory gearbox for cracks and leakage. (QA)
j. oil pressure transmitter for cracks and leakage. (QA)
k. oil temperature detector for cracks and leakage. (QA)
I. fuel filter head for cracks and leakage. (QA)
m. alternator stator casing for cracks. (QA)
n. overspeed and drain valve manifold for cracks. (QA)
o. P3 tube for wear/chafing and security. (QA)
p. security of engine mounted accessories. (QA)

3. No. 1 engine turbine case stage 3 turbine nozzle mounting bolts, for loose, broken or missing
bolts (until T700 PPC No. 12 is incorporated). (QA)

4. No. 1 engine inlet particle separator (IPS) blower:

a. remove IPS blower, IAW NA 01-H1AAC-2-3.3, WP 026 00.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 400 HOUR
48.2 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R NO. 1 AND NO. 2 ENGINE INSPECTION COND AIR NA
ZONE N NO. NO. 1

b. blower impeller vanes for erosion damage, cracks, nicks, scratches, tip rubs and dents.
c. impeller shroud for erosion damage, nicks, scratches, dents and rubs. (QA)

Drycleaning and Degreasing Solvent 1

MIL-PRF-680, Type II or III

CAUTION: Do not immerse particle separator blower in drycleaning and degreasing solvent; grease
packed bearings will be damaged.

d. clean particle separator blower by using lint free towel saturated with MIL-PRF-680 to remove
grease, oil and dirt from impeller and shroud.
e. install IPS blower, IAW NA 01-H1AAC-2-3.3, WP 026 00. (QA)

5. No. 1 engine variable geometry actuating system linkage assembly for security, chafing and missing
hardware. Check variable geometry actuating system for binding, IAW NA 01-H1AAC-2-3.2. (QA)

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
SPECIAL 400 HOUR
48.3 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R NO. 1 AND NO. 2 ENGINE INSPECTION COND AIR NA
ZONE N NO. NO. 1

6. No. 1 engine quick disconnect pins in HMU and anti-ice/start bleed valve linkage for full engagement
and security of pins.

7. Engine Igniter Plugs

a. remove igniter plugs from No. 1 engine per NA 01-H1AAC-2-3.3, WP 027 00.
b. inspect igniter plugs per NA 01-H1AAC-2-3.3, WP 027 00. (QA)
c. reject/replace igniter plugs that fail inspection.
d. install igniter plugs per NA 01-H1AAC-2-3.3, WP 027 00. (QA)

8. Repeat steps 3 through 7 for No. 2 engine.

9. Engine bay area for FOD. Secure No. 1 and No. 2 engine access cowling, IAW NA 01-H1AAC-2-1,
WP 008 00. (QA)

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
49 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R LEVEL I PRESERVATION COND AIR NA
ZONE N 11.0 NO. NO. 1

Assisted by 6154 No 2 (11.0 Hrs)

NOTE: Level 1 preservation shall be applied if aircraft is expected to be idle in excess of 14 days and
less than 90 days.

This card shall be accomplished first in the preservation cycle.

SUPPORT EQUIPMENT REQUIRED

Container, Glass or Polyethylene (1 Quart) –

Container (5 Gallon) –
Power Unit, Mobile Electric NC-10
Preservation Unit Aircraft S831L
Wrench, Torque (0 - 35 in. lbs.) ASME-B107.14M
Wrench, Torque (0 - 150 in. lbs.) ASME-B107.14M

CONSUMABLES/REPLACEMENT PARTS

Barrier Material MIL-PRF-131, Class 1

Cloth, Cleaning A-A-59323
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
49.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
R LEVEL I PRESERVATION COND AIR NA
ZONE N NO. NO. 1

CONSUMABLES/REPLACEMENT PARTS (Cont'd)

Compound, Corrosion Preventive, MIL-C-6529, Type III
Aircraft Engine
Compound, Corrosion Preventive MIL-C-81309, Type II
Compound, Corrosion Preventive MIL-DTL-85054
Compound, Corrosion Preventive MIL-PRF-16173, Grade 2
Elbow MS20762-D12
Element, Filter AC-9985F-30
Flange MS20756-D12
Fuel, Aviation Turbine MIL-DTL-5624
Fuel, Aviation Turbine MIL-DTL-83133
Lockwire MS20995C32
Oil, Lubricating MIL-PRF-6081, Grade 1010
Oil, Lubricating, Aircraft Turbine MIL-PRF-23699
Oil, Lubricating, Aircraft Turbine Engine DOD-L-85734
Packing J228P226
Packing J228P238
Solvent, Drycleaning MIL-PRF-680, Type II or III
Tape, Masking SAE AMS-T-22085

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
49.2 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114
ZONE
R
NO. NO. 1
LEVEL I PRESERVATION COND AIR NA
N
1. Compressor Wash Requirements card 43.

2. Comply with Prewash Lubrication Requirements Cards 9 and 10.

3. Comply with Washing/Cleaning Requirements Card 11.

4. Comply with Post Wash Lubrication Cards 13, 14, 15 and 16.

5. Comply with Corrosion Control Requirements Card 25.

6. Comply with Main Rotor Blade Requirements Card 12.

NOTE: During Level I preservation, fuel system samples shall be taken each day IAW NAVAIRINST
10340.3, until satisfactory samples are obtained on two consecutive days. The periodic
sampling may then be extended to 3 calendar days. Fuel system sampling is not required
during Level II and Level III preservation.

7. Fuel samples, examine for contamination.

NOTE: Refer to NA 15-01-500 for daily, 7 and 28 day inspection requirements.

8. Apply barrier material and seal helicopter as required.

End of Card
(Card 49.3 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
PRESERVATION
50 DATE 1 January 2003 HYD PWR ON
WORK C TIME RTG MOS 6114
R LEVEL II PRESERVATION COND AIR NA
ZONE N 2.0 NO. NO. 1

Assisted by Pilot (0.5 Hrs)

6154 No. 1 (0.5 Hrs)

CONSUMABLES/REPLACEMENT PARTS

Fuel, Aviation Turbine MIL-DTL-5624

Fuel, Aviation Turbine MIL-DTL-83133
Oil, Lubricating MIL-PRF-6081, Grade 1010

NOTE: This card shall be accomplished in addition to Card 49.

Level II Preservation is required for 90 days or up to 1 year.
If engine remains in storage for more than 90 days, the engine shall be preserved.

NOTE: Pilot will be required to motor engine.

1. Power Plant
a. open engine cowls (9, 12, 15, 81 and 84).
b. engine for removed or disconnected parts. Be sure that all discrepancies are recorded in engine
records.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
PRESERVATION
50.1 DATE 1 January 2003 HYD PWR ON
WORK C TIME RTG MOS 6114
R LEVEL II PRESERVATION COND AIR NA
ZONE N NO. NO. 1

C c. be sure that engines, accessories, and inlet area are clean and free from corrosion and from
foreign material.
d. perform compressor cleaning for performance recovery. Refer to NA 01-H1AAC-2-3.3,
WP 028 00.
e. allow engine to cool to prevent automatic ignition; the preserve fuel system as follows:
(1) ensure that ignition switch is OFF.

Aviation Turbine Fuel 15

MIL-DTL-5624

Aviation Turbine Fuel 16

MIL-DTL-83133
(2) disconnect fuel supply inlet hose from engine driven fuel boost pump and drain all fuel.
Refer to NA 01-H1AAC-2-3.3, WP 025 00.
Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
PRESERVATION
50.2 DATE 1 January 2003 HYD PWR ON
WORK C TIME RTG MOS 6114
R LEVEL II PRESERVATION COND AIR NA
ZONE N NO. NO. 1

Lubricating Oil 17
MIL-PRF-6081, Grade 1010

(3) using flange and elbow connect a hose between a clean, vented, 5-gallon container and
engine driven boost pump inlet. Fill container with lubricating oil MIL-PRF-6081, Grade 1010.
Place container above engine fuel inlet.
(4) place throttle lever in EECU lockout position.

CAUTION: Do not exceed starter duty cycle. Motoring time can be broken up into shorter periods.
Observe required starter cooling time intervals between duty cycles.

NOTE: As engine is motored, fuel and oil will be discharged from engine overboard drain.

(5) motor engine at maximum starter speed for one complete duty cycle or until oil is
ejected from exhaust.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
PRESERVATION
50.3 DATE 1 January 2003 HYD PWR ON
WORK C TIME RTG MOS 6114
R LEVEL II PRESERVATION COND AIR NA
ZONE N NO. NO. 1

(6) remove flange, elbow, and hose from boost pump inlet.
(7) reconnect fuel supply inlet hose to engine driven fuel boost pump.
Refer to NA 01-H1AAC-2-3.3, WP 025 00. (QA)
(8) tag engine and cyclic stick with following information: ENGINE FUEL SYSTEM HAS
BEEN PRESERVED WITH LUBRICATING OIL MIL-PRF-6081, Grade 1010.
FLUSHING IS REQUIRED BEFORE OPERATION.
f. install protective covers on engine inlet and exhaust. If covers are not available, seal
openings with barrier material, and secure with masking tape.
g. area of foreign objects.
h. close engine cowls (9, 12, 15, 81, and 84).
i. record date and extent of engine preservation in engine records.
j. preserve engine driven pumps, oil system components, and ignition system.
Refer to NA 15-01-500.
k. clean coolers and heat exchanger air passages. Refer to NA 15-01-500; drain.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
50.4 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R LEVEL II PRESERVATION COND AIR NA
ZONE N 1.0 NO. NO. 1

6,7 2. Fuel system:

Aviation Turbine Fuel 15

MIL-DTL-5624

Aviation Turbine Fuel 16

MIL-DTL-83133
a. drain IAW NA 01-H1ACC-2-1, WP 007 00.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
50.5 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R LEVEL II PRESERVATION COND AIR NA
ZONE N 1.0 NO. NO. 1

Lubricating Oil 17
MIL-PRF-6081, Grade 1010

b. flush system with lubricating oil MIL-PRF-6081, Grade 1010 IAW NA 15-01-500.
c. ensure vents are open.
d. install warning tags on engine and cyclic stick with following information:
ENGINE FUEL SYSTEM HAS BEEN PRESERVED WITH LUBRICATING OIL
MIL-PRF-6081, GRADE 1010. FLUSHING IS REQUIRED BEFORE OPERATION.
e. ensure vents are open.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
51 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6531
R LEVEL I PRESERVATION COND AIR NA
ZONE N 1.0 NO. NO. 1

NOTE: This card shall be accomplished following preservation Card 49.

4,7 1. Armament:
a. remove and dispose of ammunition and pyrotechnics. Refer to applicable ordnance instructions.
b. remove explosive devices from pylons; retain or route to IMA. Refer to NA 11-100-1.
c. guns:
(1) remove guns.
(2) package feed mechanisms using method II. Refer to MIL-STD-2073.

End of Card
(Card 51.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
PRESERVATION
52 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6114 AIRCRAFT MAINTENANCE WHILE
R COND AIR NA
ZONE N 1.5 NO. NO. 1 PRESERVED

NOTE: Refer to NA 15-01-500 for Periodic Aircraft Maintenance Requirements.

End of Card
(Card 52.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N 4.0 NO. NO. 2

Assisted by 6531 No. 3 (3.5 Hrs)

6324 No. 2 (1.0 Hrs)
6114 No. 2 (1.0 Hrs)
6060 No. 2 (1.0 Hrs)
NOTE: This card shall be accomplished first in the depreservation cycle.
SUPPORT EQUIPMENT REQUIRED
Platform, Maintenance 47R16420
Power Unit, Mobile Electric NC-10
CONSUMABLES/REPLACEMENT PARTS
Cloth, Cleaning A-A-59323
Compound, Plastic Polish P-P-560
Fluid, Hydraulic MIL-PRF-83282
Fuel, Aircraft, Turbine and MIL-DTL-83133
Jet Engine
Fuel, Aircraft, Turbine and Jet MIL-DTL-5624
Engine (Grade JP-4/5)
Oil, Lubricating DOD-L-85734
Oil, Lubricating MIL-PRF-23699
Oil, Lubricating MIL-PRF-46167

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N NO. NO. 2

CONSUMABLES/REPLACEMENT PARTS (Cont’d)

Oil, Lubricating MIL-PRF-6081

Oil, Lubricating MIL-PRF-7808
Oil, Lubricating SAE-J2362, Grade 50

1. Airframe:
a. remove barrier material and tape.
b. remove warning/caution tags as systems are depreserved.
4,7 2. Armament:
a. install pyrotechnics and explosive devices as required.
b. install gun and feeder mechanism.
3. Electrical/Electronic equipment: perform functional test of all equipment.

1,3,4 4. Hydraulic system:

5,6,7,
8

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53.2 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N NO. NO. 2

Hydraulic Fluid 18
MIL-PRF-83282
a. service. Refer to NA 01-H1AAC-2-8, WP 007 00.
b. for contamination. Refer to NA 01-1A-17.
c. lubricate actuating piston rods with hydraulic fluid.

6,7 5. Fuel system:

Lubricating Oil 17
MIL-PRF-6081, Grade 1010

a. drain residual oil.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53.3 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N NO. NO. 2

Aviation Turbine Fuel 15

MIL-DTL-5624

Aviation Turbine Fuel 16

MIL-DTL-83133

b. perform fuel integrity check.

c. fill system to maximum permissible level.
C d. treat lines and fittings for corrosion. Refer to NA 01-1A-509.

6 6. Power plant:
a. remove barrier materials and preservations.
C b. treat corrosion. Refer to NA 01-1A-509.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53.4 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N NO. NO. 2

Lubricating Oil 19
SAE J2362, Grade 50

Lubricating Oil 20
MIL-PRF-46167

c. service rotor and hub. Refer to NA 01-H1AAC-2-1, WP 007 00.

d. remove blades from containers (if stored). Remove preservation, install blades.

Lubricating Oil 21
MIL-PRF-23699

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
DEPRESERVATION
53.5 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS 6154
R DEPRESERVATION COND AIR NA
ZONE N NO. NO. 2

e. service engine oil reservoirs and lines. Refer to NA 01-H1AAC-2-1, WP 007 00.
f. flush engine fuel system using procedures in NA 01-H1AAC-2-3.2, WP 008 00.
6,9 7. Gearboxes:
a. remove barrier material, tape, and external preservative coating.

Lubricating Oil 22
DOD-L-85734

Lubricating Oil 23
MIL-PRF-7808

b. service to normal operating level. Refer to NA 01-H1AAC-2-1, WP 007 00.

C c. treat corrosion. Refer to NA 01-1A-509.

End of Card
SEE IRAC # 85
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
CONDITIONAL
55 DATE 1 January 2003 HYD PWR NA
WORK C TIME RTG MOS 6154 LANDING GEAR SADDLES -
R COND AIR NA
ZONE N 2.0 NO. NO. 1 NDI INSPECTION

NOTE: Inspection applies to aircraft transferred from HMT-303 only.

SUPPORT EQUIPMENT REQUIRED

Cable, BNC to Microdot (Qty 2) VM99BM-6

Flaw Detector, Eddy Current TTU-507/E, PD214
Probe, Shielded Eddy Current (Qty 2) VM202A
Reference Standard Kit, Eddy NRK-3AST
Current

CONSUMABLES/REPLACEMENT PARTS

Cloth, Cheese CCC-C-440

3 1. Perform eddy current inspection. Refer to NA01-H1AAC-3.3, WP 037 00.

End of Card
(Card 55.1 Blank)
This card intentionally left blank.
 SEE IRAC # 84

CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON

55A DATE 1 January 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESERT ENVIRONMENT – ENGINE HOT HYD PWR NA
ZONE R 0.5 NO. NO. 1 SECTION CLEANING COND AIR NA
N

NOTE: This card covers the requirements for engine hot section cleaning after the last flight of the day
when operating in a desert/sandy/dusty environment in order to reduce accumulation of sand and dirt internal
deposits and help maintain engine efficiency. Desert operation generally means operation in a very hot, dry,
dusty, often windy atmosphere. These areas are characterized by dry, barren, sandy regions with sparse
vegetation. Operating in these areas will cause erosion of compressor airfoils, sand/dirt buildup in the gas
generator turbine flow path, and clogging of internal cooling passages, which will result in power
deterioration. Hot section cleaning is required after operating in any of the following conditions: (1) takeoffs
or landings from unprepared surfaces that are sandy/dusty/dirty; (2) takeoffs or landings in brown out type
conditions reported by pilot; (3) acft operations conducted nap of the earth over desert type terrain (TERF or
HET); (4) operating in areas of known suspended sand in the atmosphere; (5) operating in the area of a sand
or dust storm.

Continued

(Enclosure 1)
 SEE IRAC # 84

CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON

55A.1 DATE 1 January 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESERT ENVIRONMENT – ENGINE HOT HYD PWR NA
ZONE R 0.5 NO. NO. 1 SECTION CLEANING COND AIR NA
N

Assisted by 6114 No. 2 (0.5 Hrs)

Assisted by Pilot (0.5 Hrs)
Assisted by 6114 No. 3 (0.5 Hrs)

NOTE: Hot section cleaning shall be performed after the last flight of the day when operating in a
desert/sandy/dusty environment. The rinse portion after performing hot section cleaning meets the
requirements for the desalinization rinse.

SUPPORT EQUIPMENT REQUIRED

Cart, Corrosion Control 65A102-J1-1

Sprayer GE LMT 777 or equivalent

1. Perform hot section cleaning IAW NA 01-H1AAC-2-3.3, WP 028 00.

2. Perform engine start IAW NA 01-H1AAC-1.

End of Card

(Enclosure 1)
 SEE IRAC # 84
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
55B DATE 1 July 2003 IRAC 84 CONDITIONAL
WORK C TIME RTG MOS 6114 DESALINIZATION RINSE (OPERATING HYD PWR OFF
ZONE R 0.5 NO. NO. 1 WITHIN 0.5 MILES OF SALT WATER AFTER COND AIR NA
N LAST FLIGHT OF DAY)

SUPPORT EQUIPMENT REQUIRED

Cart, Corrosion Control 65A102-J1-1

CONSUMABLES/REPLACEMENT PARTS

Alcohol, Methyl or Isopropyl TT-I-735

Methanol O-M-232

NOTE: Desalinization rinse shall be performed after last flight of the day when the aircraft has operated
within 0.5 miles of saltwater. The rinse portion after performing compressor or hot section cleaning meets the
requirements for the desalinization rinse.

1. Perform desalinization rinse (engine waterwash) IAW NA 01-H1AAC-2-3.3, WP 028 00.

End of Card

(Enclosure 2)
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR ON
CONDITIONAL
56 DATE 1 January 2003 HYD PWR ON
WORK C TIME RTG MOS 6531 PRE-DEPLOYMENT TOW MISSILE
R COND AIR NA
ZONE N 2.0 NO. NO. 2 SYSTEM TESTING

SUPPORT EQUIPMENT REQUIRED

Test Set (WSTS), Weapon System AN/USM-625B

Power Unit, Aircraft AP1500-SM
Power Unit, External Electric NC-8, NC-10
Test Stand, Portable Hydraulic A/M27T-5
Missile (TSEM), TOW System 11499037
Evaluation
Power Cable, TSEM 11499098

1. Within 30 days prior to shipboard deployment of more than 60 days, perform testing and
troubleshooting of TOW Missile System, IAW NA 01-H1AAC-2-12.2.1, WP 005 00.

End of Card
(Card 56.1 Blank)
This card intentionally left blank.
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
ASPA
57 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS PC
R AIRCRAFT PREPARATION COND AIR NA
ZONE N 3.0 NO. NO. 1

Assisted by: As Required

1. Wash aircraft and perform pre and post wash lubrication.

2. Clean and polish all glass panels.

3. Remove/disable explosive cartridges or other explosive devices, if applicable.

4. Defuel and pencil drain aircraft.

5. Position aircraft in environment suitable for performance of evaluation.

NOTE: Panel locations IAW NA 01-H1AAC-2-1, WP 008 00.

6. Remove/open access panels and doors: 3, 4, 8, 9, 11, 12, 15, 16, 18, 20, 21, 24, 26, 27, 28, 29, 32,
34, 39, 55, 56, 57, 58, 59, 60, 63, 67, 68, 69, 70, 75, 76, 77, 78, 82, 85, 88, 96, 97, 98, 99, 100, 101,
102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 113, 118, 121, 123, 124, 125, 127, 128, 129, 130,
132, and 135.

Continued
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
ASPA
57.1 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS PC
R AIRCRAFT PREPARATION COND AIR NA
ZONE N NO. NO. 1

7. Remove RH and LH stub wings.

8. Remove M197 gun, M89 feeder and gun turret.

9. Provide updated Aircraft Log Book and maintenance action forms to evaluation team.

End of Card
CARD NAVAIR 01-H1AAC-6-3 CHANGE NO. ELEC PWR OFF
ASPA
58 DATE 1 January 2003 HYD PWR OFF
WORK C TIME RTG MOS PC
R AIRCRAFT RESTORATION COND AIR NA
ZONE N 3.0 NO. NO. 1

Assisted by: As Required

1. Install M197 gun, M89 feeder and gun turret. (QA)

2. Install RH and LH stub wings. (QA)

NOTE: Panel locations IAW NA 01-H1AAC-2-1, WP 008 00. (QA)

3 Install/close access panels and doors: 3, 4, 8, 9, 11, 12, 15, 16, 18, 20, 21, 24, 26, 27, 28, 29, 32, 34,
39, 55, 56, 57, 58, 59, 60, 63, 67, 68, 69, 70, 75, 76, 77, 78, 82, 85, 88, 96, 97, 98, 99, 100, 101, 102,
103, 104, 105, 106, 107, 108, 109, 110, 111, 113, 118, 121, 123, 124, 125, 127, 128, 129, 130, 132,
and 135.

4. Fuel aircraft.

5. Install explosive cartridges or other explosive devices, if applicable. (QA)

End of Card
(Card 58.1 Blank)
This card intentionally left blank.