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Combined Operator Manual

The document provides an overview of an owner's handbook for an Eicher vehicle. It discusses six sections of the handbook covering vehicle features, warranty terms, maintenance procedures, guidelines, and service center locations. It emphasizes the importance of reading and following the handbook to properly operate and maintain the vehicle.

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yembadiprashanth
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© © All Rights Reserved
Available Formats
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0% found this document useful (0 votes)
52 views

Combined Operator Manual

The document provides an overview of an owner's handbook for an Eicher vehicle. It discusses six sections of the handbook covering vehicle features, warranty terms, maintenance procedures, guidelines, and service center locations. It emphasizes the importance of reading and following the handbook to properly operate and maintain the vehicle.

Uploaded by

yembadiprashanth
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 112

FOREWORD

Thank you for buying an EICHER Vehicle.


This owner’s handbook comprises of 6 sections.
l The first section contains salient features of your EICHER vehicle.
l The second section contains the details of free service scheme offered by EML, warranty terms and conditions,
service recommendations and inspection/maintenance schedule.
l The third section contains the procedures for correct operation and simple maintenance of the vehicle.
l The fourth section contains CMVR Guidelines
l The fifth section contains Guidelines for 'U' Bolt & Stiffner mounting
l The sixth section contains a list of our Authorised Representatives & Service Centres Nationwide.
To keep the vehicle in top operating condition at all times and use it for an extended period of time, make sure that
this handbook is read through, carefully.
Keep this handbook as well as the ‘Service Coupons’ in your vehicle for ready reference.
Should any questions arise concerning the contents of the handbook, please contact our Authorised Representative
for clarifications.

Note : The explanations and photographs may contain some differences from your vehicle because of change in
specifications incorporated from time to time as a result of continuous innovation and research.

Pollution control - You too can help .....


LETS

ION
UT
TO

LL

GE
Dear Customer, TH
ER FIGHT
PO

You would be well aware that environmental pollution is one of the most serious problems facing humanity today. Air
pollution owing to emissions from automobiles is a major component of the same. The emission consists of toxic gases
such as Carbon monoxide, Carbon dioxide, Nitrogen oxides and Hydrocarbons. These have very bad effects on human
health, such as headaches, dizziness, eye irritation, brain damages, oxygen starvation and lung diseases too.
At EICHER MOTORS, our Research & Development has always aimed at bringing out significant product
improvements in order to meet the user and environmental requirements. The Engine which powers your vehicle is very
eco-friendly, fuel efficient and meets the present emission norms. In fact, every vehicle produced by us is checked and
certified as ‘‘NON POLLUTING VEHICLE’’ as per norms prescribed by Government of India.
While we, at manufacturing and testing have taken due care in preventing emissions, as a vehicle owner and user, you
would be required to help in addressing this social concern by maintaining the vehicle in good operating condition.
The following tips would be of immense use to you to derive the best out of your vehicle, at the same time serving a cause
for the environment.
l Keep your Air Filter clean (Refer page 3-81)
l Electronic ejectors / small plays must be in good condition.
l Proper tuning of engine
l Correct fuel supply
l Use genuine parts only (page 2-8)
l Use recommended engine oils & lubricants only (page 2-10)
l Strict adherence to recommended maintenance schedule (page 2-11 to 2-15)
ALWAYS ENSURE THAT YOUR VEHICLE IS SERVICED AT OUR AUTHORISED REPRESENTATIVES ONLY.
Let us together fight pollution.
THANK YOU
SECTION - 1

SALIENT FEATURES

OF EICHER

1-1

1 Fresh, attractive new cab styling

2 Aerodynamic design resulting in sharply


enhanced fuel economy

1-2
3
Spacious, conveniently appointed interior

l Large glove box, Instrument panel tray

l Easier entry and exit

1-3

4Ergonomic design and easy handling to prevent driver fatigue

For Air brake model

4
3 5
RESSUR
60 80 E F RP E
AI
2
40 100 10 Rear Bar Front 10
8 8
20 120 6 6
4 4
1
0 140 2
0 0
2
C H Low Low
Km/h
P 3
4
5
60 80 C H
2 40 100
20 120
1
0 140
C H
Km/h

L LO OFF

EICHER
For Hydraulic brake model

4
3 5
E F
60 80
2
40 100
20 120
1
0 140
C H
Km/h
P

l Easy view meters l Full function checklamp system


Thanks to our human engineering The easy - to - read check lamp panel includes a
study, moderate bright orange - complete range of pilot and warning lamps which
transparent illuminated instrument permit quick checks on all vehicle operating
panel give best visibility at night and conditions.
day.

1-4
Ergonomic design and easy handling to prevent driver fatigue (Contd..)

l Multi - use lever

L LO F
HI OF
S
PAS
R

F
OF ON
OFF
INT

LO

Frequently used switches (turn signals, passing lights, head lights) are all integrated
into a single lever conveniently located on the steering coloum for fast and effortless
operation.

1-5

Ergonomic design and easy handling to prevent driver fatigue (Contd..)

l Tilt & telescopic steering

The 2 spoke type steering wheel has height 30mm


adjustments by Tilt and Telescopic Tilt 50 mm

mechanism which provides the ideal


driving position for any driver. 3
4

60 80
5
C H
2 40 10 0
20 120
1
0 14 0 2
C 0
H Low Low
Km/h

Steering Lock
P

Lever

l Adjustable seat

The longer 140mm fore-and-aft seat


adjustment ensures the ideal driving
position for the driver.

1-6
5Panoramic visibility and full complement
of safety features

l Deep-cut safety door windows for


improved visibility

They vastly improve lateral downward


visibility which prevents accidents with
motorcycles, bicycles and/or pedestrians
at corners and results in a brighter and
more airy interior with the glasses
lowered.

1-7

6 Innovative, high-performance aggregates

l Engine

The EICHER is Powered 61Kw at 3200 rpm


with E483 NA and 70 Kw at 3200 rpm with
E483 TCI and fuel efficient engine producing
a maximum torque of 206 N m at 1920 rpm
with E483 NA, 285 Nm at 1400 rpm with
E483 TCI and 260Nm at 1500 rpm with
E483EDC Engine

l Clutch

The 275 x 175mm clutch disc transmits


higher torque and is designed for longer life.

A special toggle spring is provided in the


clutch pedal to prevent clutch wear against
careless footrest pressure.

1-8
Innovative, high-performance aggregates (Contd..)

l Gear Box

The gear box is capable of transmitting


torque of - higher than that developed by
the engine which means better
reliability and longer life.

l Brake (Hydraulic)

A dual-circuit hydraulic brake system


control the front and rear wheels
independently and ensures a fail-safe
brake system

A large-caliber master vac. is provided


which acts with great force even with
light pedal action.

A warning lamp is also provided to warn


the driver of a shortage of brake fluid.

1-9

Innovative, high-performance aggregates (Contd..)

l Exhaust Brake
A Unique fully automatic exhaust brake
system in addition to normal brake
ensures safe driving and longer life of the
brake liners

l Brake (Air)
A dual circuit full air brake system control
the front and rear wheels independently
and ensure a fail-safe brake system.

A compact air dryer prevents corroison


thus enhancing the life of braking
components. Warning lamp and buzzer is
also provided to warn the driver in case of
any leakage in the system.

1-10
Innovative, high-performance aggregates (Contd..)

l Suspension
1200mm long-span leaf springs for front
suspension ensure better riding comfort

High-rigidity rear suspension springs prevents


rolling, increases durability and enhances the
EICHER's ability to glide over rough roads.

All Models except 11.10 11.10


l Chassis
The unique ladder type reinforced "C"
channel chassis increases the load bearing
strength while fully retaining flexibility to
absorb shocks.

1-11

7 Enhanced durability and greater


reliability for longer service life

8 Easier inspection and maintenance

1-12
Easier inspection and maintenance (Contd..)

l Tilt Cabin
The tilt cabin makes the inspection and
maintenance jobs not only easier but also
safer to perform.

l Integrated fuse and relay unit


The fuse box and realy box are located as a
single unit to the left of the glove box.
For BS III

1-13

Easier inspection and maintenance (Contd..)

l Brake & Clutch Fluid Reservoir tank Max


The brake fluid reservoir tank is
conviniently located to one side of Min
the instrument panel - making it
easier to check on the brake fluid
reserve.

l Radiator cooling condenser tank

The closed loop cooling system with


condenser tank enables easier
checking and convenient topping up
of coolant.

1-14
9 Wide range of models

1-15
SECTION - 2
INSPECTION AND MAINTENANCE
SCHEDULES

2-1

IMPORTANT
MEMORANDUM OF REGISTRATION
(FOR OWNER’S USE) EICHER MOTORS offers you a unique SERVICE
SCHEME covering Labour with the purchase of your
Name : ______________________________________________ EICHER vehicle! This scheme covers the first 5000, 15000
Address : ______________________________________________ & 25000 kms. of your EICHER vehicle!
Pin __________________Tel. no. ____________________
EML offers THREE YEARS WARRANTY ON ENGINE
& GEARBOX & ONE YEAR WARRANTY FOR REST
Chassis No. ________________Model ___________________ OF THE AGGREGATES OF THE VEHICLE
Engine No. ________________Veh. Reg.No ___________________ IRRESPECTIVE OF KILOMETERAGE!
Alternator No. _______________Starter No. ___________________ (Refer page 2-5 for details)
Battery make _______________Battery No. ___________________ All you have to do is to take your EICHER vehicle to your
Gear box No. _______________FIP No. ___________________ nearest authorised Service Centre when your vehicle is due
Front Axle No. ______________Rear Axle No.___________________ for routine service and ask for SERVICE.
Bus body No. _______________Veh. Key No. ___________________
Note:
(in case of company built buses)
Date of vehicle installation _________Cargo body No.____________
1. For the vehicles supplied to defence indentors, Civil
indentors and certain specific customers, the above
Authorised Representative : Service scheme will not be applicable. The service
scheme in such case will be governed by the terms &
Name ____________________________________________ conditions of the respective contracts under which the
Address ____________________________________________ vehicles are supplied.
Pin ______________________ Tel. no. ____________________
2 Be sure to carry this booklet with you for the service
AR’s sign & seal ________________________________________

Note : AR to fill all the above details before handing over the vehicle to
the customer

2-2
VEHICLE INSTALLATION AND WARRANTY REGISTRATION CERTIFICATE

HEAD - CUSTOMER SERVICE


EICHER MOTORS
22/2, YESHWANT NIWAS ROAD INDORE - 452 003
Owner’s Name AR's Name
Owner’s Address Location
Record of Vehicles Owned by Customer
Make of Vehicle
Model
No. of vehicles Owned
Chassis Number Engine Number Model No.

Installation Date Repeat buyer Yes No


ODO Reading

Owner’s Contact Address Please tick


Route Type Ownership Type Funding Type
RT1 City to City OT1 Single Truck Owner F01 Centurion Bank
City RT2 With in City OT2 1~5 nosTruck Owner F02 Cholamandalam
District RT3 State to State OT3 >10 Truck Fleet Owner F03 Citicorp
F04 Cooperative Bank
State Road Type Purpose of use (Pls. Specify)
RD1 Normal PU1 Goods Transportation F05 ICICI
Pin Code RD2 Hilly PU2 Passenger Transportation F06 Kotak Mahindra
RD1 Kuchha PU3 Other Application Finance
STD Code Tel. No. Pls. Specify F07 Nationalised Bank
Fax Customer Type (Pls. Specify)
CT1 Private Drive Type F09 Self Financed
E mail CT2 Government DT1 Owner Driven F10 Sundaram Finance
CT3 Corporate DT2 Driver F11 Others
(Pls. Specify)

2-3

LOAD TYPE
LT1 Beverages Coffee LT19 Food grains Rice LT37 Processed Food
LT2 Beverages Liquor LT20 Food grains Sugar LT38 Sand
LT3 Beverages Others LT21 Food grains Wheat LT39 Soft Drink
LT4 Beverages Tea LT22 Logistics LT40 Textiles
LT5 Chemical LT23 LPG Cylinders LT41 Others (pls. specify)
LT6 Cigarettes LT24 Marine Products Fish
LT7 Coal LT25 Marine Products Others
LT8 Construction Material Bricks LT26 Market Load
LT9 Construction Material Cement LT27 Metals Iron
LT10 Courier/Parcel LT28 Metals Non-
LT11 Dye Stuff Ferrous
LT12 Edible Oil LT29 Metals Steel
LT13 Electrical Goods LT30 Milk
LT14 Farm Products Eggs LT31 Mineral Water
LT15 Farm Products Poultry LT32 Movers & Products
LT16 Farm Products Vegetable LT33 Paper Products
Fruits LT34 Petrochemical Products
LT17 Food grains Others LT35 Pharmaceutical Products
LT18 Food grains Pulses LT36 Plastic Products

To be filled for CBC & CWC models only


Intended Application Bus / Truck / Others .................

I have checked the vehicle bearing above chassis and engine nos. and found it in complete and good condition to my satisfaction.
Your Authorised Representative has explained to me the following :
-Salient features of EICHER vehicle.
- Operation & maintenance of EICHER (along with demonstration)
- My responsibilities for pre operational checks and periodic maintenance.
- The terms and conditions of warranty as applicable to my EICHER vehicle.
I acknowledge that I have read through EICHER’s warranty and understood the following :
(a) Terms and conditions of warranty
(b) Importance of pre operational checks and routine maintenance of EICHER vehicle.
(c) Completeness of vehicle.

AUTHORISED DISTRIBUTOR’S SIGNATURE & SEAL : OWNER’S SIGNATURE & DATE :


CONTENTS

1. Warranty 2-5
2. Service Recommendation 2-7
3. EICHER Vehicle Genuine Parts 2-8
4. Periodic Replacement Parts 2-9
5. Oils & Lubricants-Recommendations 2-10
6. Lubrication Schedule 2-11
7. Inspection and Maintenance Schedule 2-13
8. Service and Maintenance Record for
Owner’s Reference 2-17

2-4

WARRANTY : (d) Damage due to lack of proper maintenance as described in the


EICHER MOTORS warrants each EICHER vehicle and its owner’s handbook. Damage due to services not carried out by
aggregates and components thereof, supplied by EICHER authorised service centres.
MOTORS to be free from defects in material and workmanship (e) Damage due to use of parts other than EICHER genuine parts.
under normal use subject to the following conditions : (f) Damage due to the use of lubricants/oils/grease, etc. other than
1. Warranty shall be in force until the expiry of a period of 36 that specified herein after or otherwise approved by EICHER
months from the date of installation for engine and gear MOTORS
box and 12 months from the date of installation for rest of (g) Damage due to unauthorised alterations on the vehicle, misuse,
the aggregates of the vehicle irrespective of kilometerage overloading, involvement in races, rallies and places not meant
covered during this period. Date of installation is as for vehicular traffic.
entered in the Warranty Registration & Installation (h) Incidental or consequential damages such as loss of use of the
Certificate. vehicle, loss of time, inconvenience or damage to personal
2. Warranty shall be applicable to the first registered owner property, commercial loss such as loss of revenue, etc during the
only. period when the vehicle is undergoing service/warranty repairs.
3. During the period of warranty, EICHER MOTORS ’s (i) Damage due to traffic accident, fire, floods, earthquakes,
obligation shall be limited to repairing or replacing free of chemical pollution and other such natural calamities.
charge such part or parts of the supplied EICHER vehicle, (j) Irregularities not recognised as affecting quality or function of
which, on examination shall be deemed defective in the the vehicle or its constituent parts such as slight noise, vibrations,
opinion of EICHER MOTORS or its Authorised oil ooze, etc.
Representative. Such defective part or parts which have 6. This warranty is expressly in lieu of all other warranties
been replaced shall become the property of EICHER expressed or implied and all other obligations or liabilities on its
MOTORS part.
4. Parts not manufactured by EICHER MOTORS but 7. EICHER MOTORS reserves the right to make changes in
supplied by other firms, such as tyres, tubes and batteries design of the vehicle without any obligation to install these
shall be governed by the warranty terms and conditions changes on all previously supplied vehicles
offered by these firms. Warranty of these items are to be 8. EICHER MOTORS's decision on all warranty claims shall be
referred to the respective manufacturer through our final and binding.
Authorised Representative. 9. Please note that for availing warranty the vehicle has to be
5. Warranty shall not apply to : maintained at our Authorised Representative point only.
(a) Normal ageing, deterioration or rusting of plated parts, 10. For obtaining warranty services, the owner must return the
paint coat, rubber parts, upholstry, soft trim etc. vehicle to the Authorised Representative at his place of business
(b) Parts replaced as a result of normal wear & tear such as where such services will be performed without any charge for
bulbs, fuses, motor brushes, clutch facing, brake lining, parts or labour.
fuel filter, oil filter etc.
(c) Normal periodic replacement parts and routine
maintenance services.
EICHER MOTORS
2-5
SPARES WARRANTY : 4. Damage due to use of parts other than EICHER
EICHER MOTORS warrants each Eicher Genuine spare GENUINE SPARE PARTS.
parts bt EICHER MOTORS to be free from defects in 5. Damage due to lack lubricants/oils/greaseetc. other than
material and membershipunder use subject to the following specified in the Operator's manual or otherwise approved
conditions : by EICHER MOTORS
6. Damage due to unauthorised alterations in the vehicle,
a) Warranty shall be in force until the expiry of a period of misuse, overloading, involvement in races, rallies and
six months or 20,000km. whichever is earlier, from the places not meant for vehicular traffic.
date of fitment on the vehicles as entered in the job card / 7. Incidental or consequential damages such as loss of use of
repair order of the vehicle. the vehicle, loss of time, inconvenience or damage to
b) Warranty shall be applicable only for cases where parts personal property, commercial loss such as loss of
are fitted at any of EICHER AUTHORISED revenue, etc. during the period of spares warranty.
SERVICE POINT and subsequent servicing of vehicle 8. Damage due to traffic accident, fire floods, earthquakes,
after fitment of any such part(s), is done at EICHER chemical pollution and other such natural calamities.
AUTHORISED SERVICE POINT only at regular 9. Irregularities not recongnised as affecting quality of
intervals. function of the vehicle or its consitituent parts such as
c) Warranty is applicable to EICHER GENUINE slight noise, vibrations, oil ooze etc.
10.Proprietory parts which are not manufactured by
SPARE PARTS only.
EICHER MOTORS but supplied by other firms such as
d) Replacement of EICHER GENUINE SPARE
tyres, tubes and batteries shall be governed by the
PARTS as applicable under spares warranty shall be warranty terms and conditions offered by these firms.
carried out on free of charge basis. Such defective parts Warranty of these items are to be referred to the respective
which have been replaced shall become property of manufacturer through our authorised representative
EICHER MOTORS
e) Spares warranty shall not apply to : f) EICHER MOTORS's decision on all warranty claims shall
1. Normal ageing deterioration or rusting of plated parts, be final and binding.
paint coat, rubber parts, upholstery, soft trim etc. g) `For obtaining spares warranty services, the owner must the
2. Parts replaced as a result of normal wear such as bulbs,
vehicle to any of our EICHER's AUTHORISED
fuses, motor brushes, clutch facing, brake lining, fuel
SERVICE POINT bring alongwith Operator's Manual the
filter, oil filter etc.
3. Damage due to lack of proper maintenance as copy of bill through which the spares has been purchased,
described in the Operator's Manual or services not where such services will be performed without any charge
for parts or labour.
carried out at EICHER AUTHORISED SERVICE
POINT.

2-6

SERVICE RECOMMENDATIONS
Pre-operational / Periodic Inspections
I. Pre-operational checks
These checks are mentioned in the maintenance schedule of this book (Pg-2-13). Make it a habit to perform these
inspections daily before using your Vehicle. These simple easy checks will provide you trouble free service and ensure that
the vehicle gives you the very best in performance, that it is designed for. By performing these simple daily checks your
EICHER vehicle will always be in top condition all the time, as it is meant to be.
II. Periodical Inspection (New Vehicle)
New vehicle inspection is particularly important to maintain your vehicle in top condition to give you high performance,
and prolongs the life of your EICHER Vehicle.
These inspection and service is a must on completion of the first 5000 Kms, of your EICHER Vehicle.
These service is available at your nearest Authorised Service Centres.
III Periodic Service
Periodic service is essential for all vehicles to ensure safety, reliability and efficiency. Further it reduces breakdowns. These
services are at every 5,000 Kms interval after the new vehicle inspection and service of 5000 Kms.

Note :
All services must be availed at your nearest Authorised Service Centres.For detailed procedures, refer to your
OPERATOR’S MANUAL.

During all services, insist on use of recommended oils and greases only.

2-7
EICHER Genuine Parts
Spare Parts
l Always use EICHER “ GENUINE PARTS ’’
l All EICHER GENUINE SPARES come in special packaging. Please look for the following identification on the
packaging for genuine spares. TS INE
A R NU T S
EP E R S S
IN TSG PA RT RT
NU AR INE A TS PA TS
GE E P NU EP AR E AR TS TS S
R TS UIN SGE NUIN E P NUINNE P AR TS PAR TS R3T S
I P
PA GEN ART SGE NUIN SGE NU INE AR INE PAR E PA R3T S
S P T E T E U P U E A T
RT E AR SG AR TSG EN INE EN IN UIN EP R3 S
PA NUINNEP ART E P AR TSG ENU TSG ENU GEN UIN E PA R3T S
IN A T
GE NUI E P NU INEP PAR TSG PAR TSG RTS GEN UIN E P R3 S
A T
GE NUIN SGE NU INE PAR INE PAR E PA RTS GEN UIN E P R3 S
A T
GE ART SGE NU INE ENU INE UIN EP A RTS GEN UIN EP R3 S
T E S N A T
E P R G U G NU EN IN PA T E IN P 3
IN P A TS EN TS GE SG NU E AR SG NU INE AR 3TS
NU NE AR TSG AR TS RT GE UIN EP RT GE NU EP AR TS
GE NUI E P AR INEP PAR PA RTS GEN UIN E PA RTS GE NUIN E P AR3 TS
E IN P E S N
G NU E N INE UIN P RT GE UIN E P R G NU E P AR3 TS
U A A TS E IN
GE NUIN SGE NU EN UINE PA RTS GEN UIN E PA RTS GE NUIN E P AR3 TS
G
GE ART SGE TS EN UINE PA RTS GEN UIN EP A RTS GE NUIN EP AR3 TS
T R G E N A S
E P R A S EN IN PA TS E IN P T E UIN P R3 S
IN PA E P RT SG NU E AR SG NU E AR TSG EN INE PA 3T
NU E UIN PA RT GE UIN EP RT GE UIN E P AR SG NU E AR TS
GE NUIN EN UINE PA RTS GEN UIN E PA RTS GEN UIN E P RT SGE NUIN E P AR3 TS
A
GE PAG EN UINE PA RTS GEN UIN E PA RTS GEN UIN E P RT SGE NUIN E P AR3 TS
E G E S N A S N N A E IN P 3
IN PA EN UIN PA RT GE UIN E P RT GE UI E P RT SG NU E AR TS
NU NE AG EN INE PA TS EN IN P A TS EN UIN P A RT GE UIN E P R3 S
GE NUI E P AG ENU INE PAR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN E PA R3T S
GE NUIN E P AG ENU INE AR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN E PA R3T S
GE NUIN E P AG ENU INEP PAR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN EP A R3T S
GE NUIN EP AG ENU INE PAR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN E PA R3T S
GE NUIN E P AG ENU INE PAR TSG ENU INE PAR TSG EN UINE P A RTS GEN UIN EP A R3T S
GE NUIN EP AG ENU INE PAR TSG ENU INE P AR TSG EN UINE PA RTS GEN UIN E PA R3T
GE NUIN E P AG ENU INE PAR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN E PA
GE NUINNE P AG ENU INE PAR TSG ENU INE PAR TSG EN UINE PA RTS GEN UIN
GE NUI E P AG ENU INE PAR TSG ENU INE PAR TSG EN UINE P A RTS GEN
GE NUINNEP AG ENU INE PAR TSG ENU INE PAR TSG EN UINE PA RTS
GE NUI E P AG ENU INE PAR TSG ENU INE P AR TSG EN UINE P A
GE NUIN E P AG ENU INE AR TSG ENU INE PAR TSG EN UINE
GE NUIN E P AG ENU INEP PAR TSG ENU INE PAR TSG EN
GENUINE PARTS
GE NUIN E P AG ENU INE PAR TSG ENU INE PAR TSG
GE NUINNE P AG ENU INE AR TSG ENU INE P AR
GE NUI EP AG ENU INEP PAR TSG ENU INE
GE NUIN E P AG ENU INE AR TSG ENU
GE NUIN E P AG ENU INEP PAR TSG
Photo of Raju with Genuine Parts &
GE NUINNEP AG ENU INE PAR
GE NUI E P AG ENU INE
GE NUIN EP AG ENU
GE NUIN E P AG
Eicher Logo In Hologram GE NUINNE P
GE NUI
GE

is the proof of EICHER Genuine Spare.


Please note.

l Every part supplied by EICHER MOTORS is thoroughly tested and certified for assured quality.
l Rubber parts deteriorate with time and usually become hard and loose their effectiveness. Therefore, for safety, critical
parts are required to be replaced periodically. Refer recommended parts change (p 2-9). Have these parts replaced at your
nearest Authorised Service Centre.
Note : a) Any trouble arising in the vehicle due to use of parts other than EICHER “ GENUINE PARTS ’’ may not be
warranted.
b) To guard against spurious spares, packaging is subject to change without notice.

2-8

PERIODICAL REPLACEMENT PARTS


Time of replacement
Parts to be replaced periodically
Every Year Every 2 years Every 4 years
1 Brake master cylinder piston cup and dust seal
2 Wheel cylinder piston cup and dust seal
3 Brake booster packing, cup and rubber parts
4 Exhaust brake vacuum chamber diaphragm
5 Brake hose
6 Vacuum hose
7 Oil hose of the engine lubricating system
8 Fuel hose in engine compartment
9 Brake fluid reservoir tank tube
10 Fuel hose out of engine compartment
11 Air brake rubber parts & hoses
12 Air compressor inlet pipe
13 Air compressor outlet pipe
14 Brake chamber diaphragm kit
15 Dual brake valve seals & ‘O’ rings
16 Graduated hand control valve seals and ‘O’ rings
17 Air dryer ‘O’ rings
18 Spring brake actuator ram seals
19 Coolant hose of compressor
20 Clutch fluid resorvoir tank tube
21 Fuel hose out of engine compartment

2-9
OILS & LUBRICANTS - RECOMMENDATIONS
LUBRICANTS ENGINE OIL TRANS. STEERING DIFFERENTIAL CLUTCH/ BRAKE CHASSIS WHEEL
OIL OIL FLUID GREASE BRG GREASE

SPECIFICATION API-CC OR API-CD OR API SG CF4 API-GL4 OR DEXRON II D/F API-GL5 SAE J1703 LITHUM BASE LITHUM BASE
MIL-L-2104B MIL-L-2104C GL5 SAE OR ATF TYPE ‘A’ SAE 140 DOT3 NLGI 2 NLGI 3
INDIAN OIL Servo Super Servo Gear 90 Servo gear Trans. HP Servo Gear Servo Brake Servo Grease Servo Gem
CORPORATION Multigrade20W40 Fluid type A Super 140 Fluid Super HD MP RR3
BHARAT Bharat Actuma Mak Bharat Spirol Bharat Auto. Bharat Spirol Bharat Heavy Duty Bharat Univex A
PETROLEUM Multigrade 20W40 90EP Trans. Fluid Type A HD140 Brake Fluid
HINDUSTAN HP Super Engine Oil HP gear oil HP Auto. Trans. HP Gear oil Hp Super Duty HP Multipurpose
PETROLEUM Multigrade 20W40 EP 90 Fluid type A XP 140 Brake Fluid Grease
CASTROL Castrol CRB Castrol Hypoy Castrol TQAuto Hypoy B 140 . Castrol all Castrol AP3
INDIA LTD. 20W40 C80W/90 Trans. Fluid Type A Purpose Grease Grease
ELF LUBRICANTS Super HDB Ultra
INDIA LTD. 20W40
TIDE WATER OIL Veedol HDC Veedol HDC 30 Veedol Multigear Veedol Multigear
CO. INDIA LTD. 20W40 F90 HD140
BHARAT SHELL EICHER GenuineOil
SHELL RIMULA
INDIA LTD. D 20W 40
VALVOLINE All fleet Multi
CUMMINS LTD 20W 40
GULF OIL INDIA Gulf XHD 40
LTD
BRAKES INDIA TVS Girling
LTD. Brake Fluid
MEGUIN OIL Meguin Diesel
INDIA Special 15W40

* 5,000 Kms in case of hilly operation. Both Main oil filter element and by pass oil filter to be replaced whenever oil is changed.
** In case of manual steering, only topping up required - Refer lubrication schedule (Page 2-11)
*** Air cleaner oil should be same as engine oil & to be replaced at every 5000 Kms. In case of dusty operation, replacement interval should be 3000 kms or less
- Do not mixup different brands or grades while topping up.
- If brand or grade is to be changed flush out existing oil & clean with the type of oil to be used.
- Temperature range for use of engine oil SAE 30 is -50 C to 40OC, SAE 40 is 40OC & Above
- For Tipper, Hydraulic fluid to be used is INDAL 32 of Indian oil corporation or equivalent.

2-10

LUBRICATION SCHEDULE
SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
1 Engine oil contamination & level l
Engine oil replacement Normal Eicher Genuine oil l l l l l l
Other recomd. Oils l l l l l l l l l l l
Hill Eicher Genuine oil l l l l l l l l l l l
Other recomd. Oils l Every 5000 kms thereafter
2 Air cleaner oil level (Wet type) l
Air cleaner cleaning and oil replacement (Wet type)* Every 5000 kms
3 Transmission oil level Every 15,000 kms
Transmission oil replacement l l l l
4 Differential oil level Every 15,000 kms
Differential oil replacement l l l l
5 Steering gear oil level (Manual) ** l l
Power steering oil level Every 5000 kms.
Power steering oil Replacement l
6 Brake reservoir tank fluid level check l
Brake fluid replacement l 30000 kms. thereafter
7 Greasing of joints & bearings:
Propeller shaft U-joints
Steering linkages
Front & Rear spring pins Every 5000 kms.
King pins
'S' Cam shaft front & rear
Slack adjuster front & rear

2-11
LUBRICATION SCHEDULE
SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
8 Steering shaft lubrication l l l l l
9 Replacement of wheel bearing grease l l l
10 Lubrication of chassis
Accelerator cable ball end
Parking brake rachet bar l l l
Gear shift lever pin
Brake shoe back plate
11 Lubrication of body
Door hinge l l l
Door lock

l “EICHER Genuine Engine” oil is specially manufactured and supplied by Bharat Shell India Ltd. for EICHER vehicles.
l In case of hilly operations replace engine oil at every 5000 kms. replace both mail oil filter element and by pass filter whenever engine oil
is replaced
* In case of dusty operation, replacement interval should be every 3000 kms or less as required
** In case of manual steering only topping up is required.

2-12

INSPECTION & MAINTENANCE SCHEDULE


SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
1 Oil filter replacement Main Normal l l l l l l
Bypass l l l l l l
Oil filter replacement Main Hill l l l l l l l l l l l
Bypass l Every 5000 kms thereafter
2 Fuel filter replacement Stage I l l l l l l l l l l l
Fuel filter replacement Stage II l l l l l
3 Restriction indicator inspection l
4 Air cleaner element (primary) cleaning When red band on restriction indicator appears
Air cleaner element (primary) replacement Replace after two cleaning intervals of primary cartridge
Air cleaner safety cartridge (secondary) Replace after two years or at the time of 3rd replacement of
replacement * primary cartridge whichever is earlier
5 Cracks / damage on V-belt l
V-belt tension Every 5000 kms.
6 Fuel feed pump gauze filter Cleaning l l l
7 Engine operating condition
Starting performance l l l l l l l l l l l
Abnormal noise
8 Retightening of :
Cylinder head bolts l l
Manifold nuts l l l
Engine support bolts l l l
9 Valve clearance l l l l l l l l l l l l
10 Fuel injection pressure and spray pattern of l l l
injection nozzles
11 Fuel injection timing l l l

2-13
INSPECTION & MAINTENANCE SCHEDULE
SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
12 Engine compression pressure l l
13 Discharge of water from water separator l l Every 5000 kms.
14 Coolant level l
Coolant replacement ** l
15 Radiator cap condition l l l l l l
16 Check for tightness of radiator hoses l Every 5000 kms.
17 Check for condition of all rubber hoses (e.g. air
intake, alternator, turbocharger, Intercooler, etc.) l Every 5000 kms.
18 Turbocharger:
Axial play of turbine shaft l
Smooth rotation of turbine wheel l
19 Propeller shaft bolts retightening l l l l l l
20 Clutch pedal play l l l l l
21 Differential
Check & adjust backlash of crown wheel & pinion l
Check & adjust pinion height
22 Check steering system l l l l l l l l l l l
23 Front wheel alignment Every 25000 kms.
24 Power steering oil filter replacement l
25 Check front & rear suspension l l l l l l l l l l l
26 Front & Rear suspension 'U' bolt retightening l l l l l l l l l l l
27 Check master vac. valve function l l l l l
28 Check service brake operation l Every 5000 kms.
29 Check brake drum and lining l l l
30 Check parking brake operation l Every 5000 kms.

2-14

INSPECTION & MAINTENANCE SCHEDULE


SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
31 Air compressor
Clean compressor fins from oil, sludge & dust l l l l l l
Check for oil leak through lubricating pipes l
Check for compressor inlet hose deterioration l l l l l l
Check and remove excessive carbon deposit l l
from reed valves
Check and clean carbon deposit in inlet & l
delivery pipe
Retightening of:
Compressor Cyl. head bolts
Compressor end cover bolts l l
Compressor mounting bolts
Cracks / damage on compressor V-belts l
Compressor V-belt tension l l l l l l l l l l l l
32 Air reservoir
Drain condensate l l l l l l l l l l
Check drain plug & replace if required l l l l l l l l l l
Check for leakage through safety valve l l
33 Dual brake valve
Lubricate mounting plate & plunger with l l l l l l l l l l l l
engine oil
Check boot for deterioration l l
Check ON / OFF leakage l l
34 System protection valve
Check for internal leakage l l
35 Hand Control valve
Check rubber condition

2-15
INSPECTION & MAINTENANCE SCHEDULE
SL. Place of Inspection Dly. Maintenance Schedule (Odo. reading x 1000 Kms.)
No. & Maintenance Chk PDI 05 15 25 35 45 55 65 75 85 95 105
Check for proper locking l l
Check for leakage
36 Brake actuators & Brake chambers
Tighten mounting bolts l l l l l l l l l l l l
37 Front & Rear wheel nut retightening l l l l l l l l l l l l
38 Check wheel and tyres l l l l l l l l l l l l l
Check air pressure of the tyres l
Tyre rotation l l l l l l l l l l l
39 Front and rear wheel bearing l l l l
play and damage
40 Battery electrolyte level *** l l l l l l l l l l l
41 Switch function l l l l l l l l l l l l l
42 Lamp & instrument function l l l l l l l l l l l l
43 Retightening bolts of chassis and cargo body l l l l l l
44 Door lock function l
45 Rear view mirror looseness &
reflecting condition l
46 Water, oil and fuel leaks l l l l l l l l l l l l l
47 Check defects found out in
previous operation l

* Secondary filter should be cleaned


** 75000 kms. or one year. Whichever is earlier
*** Not required in case of “MAINTENANCE FREE” Batteries

2-16

PRE-DELIVERY INSPECTION
CHECKS TO BE CARRIED DURING PDI
CABIN EXTERIOR OPERATION OF HORN ELECTRICAL EQUIPMENT
q Check distortion and damage of body panels. q Check the operation of horn.
q Check painting, rusting and flaws on body panels REFLECTION OF MIRRORS
q Check all doors, hood and other parts for proper spacing at top and q Check the mirrors for reflection and stain.
bottom, front and rear. BRAKE & CLUTCH RESERVOIR TANK FLUID LEVEL
q Check for all doors and mirrors installed properly. q Check the fluid level in the reservoir tank. The fluid level should
q Check for security of the cab mounting. be between the Min. and Max. levels.
CABIN INTERIOR If the level is too low, check for fluid leaks.
q Check seats, interior trims and head lining are installed properly. ENGINE COMPARTMENT
q Check seats, interior trims and head lining for damage and abrasion. (IN ENGINE OFF CONDITION)
q Check painting, rusting and flaws. RADIATOR COOLANT LEVEL
q Check for drip and seepage of adhesive. q Check the coolant level in the reservoir tank. If the level is too low,
q Connect Palm top and read error if any rectifying and read error check for coolant leaks.
to cross check for BS-III vehicles ENGINE OIL LEVEL
LOCK OPERATION OF REAR GATE AND SIDE GATE (TRUCK q Check the oil level. The oil should be in the specified range.
APPLICATION) Note: when the check is made, the front wheels should be placed in
q Check to see if the rear gate and side gate hooks properly lock. straight-ahead position.
OPERATION OF DOORS, LOCKS AND WINDOWS POWER STEERING OIL LEVEL (VEHICLES WITH POWER
q Check door operation for closing and opening. STEERING)
q Check operation of the door lock from both inside and outside the q Check the oil level in the oil tank
vehicle. Note: when the check is made, the front wheels should be placed in
q Check the windows for ease of operation and tight fit against weather straight-ahead position.
strip. FUEL LEAKS FROM FUEL SYSTEM
OPERATION OF LAMPS AND SWITCHES q Check the fuel system for leakage from Fuel feed pump, Fuel filter,
q Check operation of all lamps and switches. Injection pump, Injection nozzle, Piping.
l Headlamps AIR INTAKE LINE
l Turn signal and hazard warning. q Check tightness of Turbocharger / Intercooler air hoses.
l Tail, clearance lamps, stop, backup and licence plate lamps. q Check tightness of Turbocharger / Intercooler air pipes.
l Other warning lamps and switches. q Check tightness of Intercooler mounting bolts.
OPERATION OF WINDSHIELD WIPER AND WASHER EXHAUST MANIFOLD TIGHTNESS
q Check operation of the wiper in all ranges. q Check that the exhaust manifold is correctly tightened. If the
mounting nuts are loose, tighten them to specification.
q Check the washer for operation and the nozzle for clogging.
q Check the tightness of turbocharger mounting bolts
q Check the water level in the washer tank.
q Check for oil leakage at turbocharger in and out
PRE-DELIVERY INSPECTION (Contd..)
CHECKS TO BE CARRIED DURING PDI
q Check tightness of oil supply pipe bolts. q Tighten them to specifications as specified in Operators Manual.
q Check leakage of wastegate hose. FLUID LEAKS FROM CLUTCH & BRAKE LINES
INSTALLED CONDITION OF ELECTRICAL EQUIPMENT q Check that the pipes and hoses are not in contact with other parts.
q Check that the starter and alternator are installed properly. AIR LEAKS FROM BRAKE LINES
q Check the wiring connections for tightness. If the wiring is in q Check the brake pipe lines for leakage
contact with other parts, correct it by proper clamping. q Check the pipes and hoses are not in contact with other parts.
DRY TYPE AIR CLEANER OIL LEVEL IN STEERING GEAR BOX, TRANSMISSION AND
q Check the indicator for choking. Clean the elements if found choked. REAR AXLE HOUSING
WET TYPE AIR CLEANER q Remove the inspection plug (filler plug) and check that the oil is at
q Check air cleaner oil level. the brim.
ENGINE COMPARTMENT · Steering gear box
(IN ENGINE OPERATING CONDITION) · Transmission
ENGINE STARTING PERFORMANCE · Axle housing
q Check to see if the engine starts smoothly. FLUID LEAKS FROM SHOCK ABSORBER
q Check operation of the key switch and starter. q Check the shock absorbers for fluid leaks.
COOLANT, AIR AND OIL LEAKS FROM CYLINDER HEAD AND FUEL LEAKS FROM FUEL TANK
ROCKER CASE q Check for fuel leaks from the drain plug of the fuel tank and the
q Check for coolant and air leaks from the cylinder head. pipe connections.
q Check for oil leaks from the rocker case or cylinder head cover. SUSPENSION SHACKLE PIN LOCK BOLTS AND U-BOLT NUTS
OPERATION OF ACCELERATOR LINKAGE TIGHTNESS
q Check the accelerator pedal for sticking, binding and full return. q Check that the shackle pin lock bolts and U-bolt nuts are correctly
q Check for abnormal engine noise. tightened.
EXHAUST GAS CONDITION AND NOISE PROPELLER SHAFT FLANGE YOKE BOLTS TIGHTNESS
q After the engine has warmed up, check that black smoking is not q Check the flange yoke bolts for tightness.
emitted at idling, medium and high speeds. DIFFERENTIAL CARRIER ATTACHING BOLTS TIGHTNESS
q Check for abnormal noise. q Check the bolts attaching differential carrier to axle housing for
UNDER VEHICLE tightness.
ENGINE OIL LEAKS FROM OIL PAN AND OIL COOLER ELECTRICAL CONNECTIONS AND ROUTING
q Check for oil leaks from the engine oil pan, oil cooler and oil filter q Check the battery cable and other electrical connections for
mounting area. tightness.
ENGINE SUPPORT BOLTS TIGHTNESS BODY MOUNTING BOLTS AND NUTS TIGHTNESS
q Check that the engine mounting bolts are tightened to specifications. q Check the body mounting bolts and nuts for tightness.

PRE-DELIVERY INSPECTION (Contd..)


CHECKS TO BE CARRIED DURING PDI
TYRE (INCLUDING SPARE TYRE) STEERING WHEEL PLAY AND OPERATION
q Check the tyre pressures while the tyres are cold. q Place the steering wheel in straight-ahead position and check for the
q Check for stone, pebbles and other foreign objects caught in the play.
tread grooves, remove them. q Check the steering wheel for ease of operation, stability and
q Check that the spare tyre is installed properly. returnability.
q Front and Rear wheel nuts tightness GAUGES AND WARNING LAMPS FUNCTION
q Check the exhaust pipe and muffler installation and connection for q Inspect that all gauges and warning lamps are functioning properly.
looseness. Speedometer, Air pressure gauge, Fuel gauge, Water Temperature gauge
ROAD TEST and warning lamps.
ENGINE STOPPING CONDITION NOISE
q Turn the starter switch to “ACC” and check stopping of engine q Check for noise in each of the brakes, clutch, engine, transmission,
smoothly. steering system, propeller shaft, differential and others.
SERVICE BRAKE OPERATION FINAL STEPS
q Inspect pedal play and stroke. VEHICLE WASHING
q Check that brake operation is smooth and positive. q Clean the vehicle exterior and interior. Then wash the body exterior
q Check vacuum leakage from vacuum pipes with water.
q Check oil leakage from supply pipe of compressor. q Lubricate all greasing points.
q Check water leakage at inlet / outlet hoses of compressor. JACK AND TOOL SET
PARKING BRAKE OPERATION q Verify that the jack and tool sets are on the vehicle.
q Inspect the operation of graduated hand control valve, braking effect, INSTALLATION OF LICENCE PLATES
return and buzzer. q Install the licence plates.
q Check for wind-off nut of spring brake actuator. ACCESSORIES
q Inspect the operation of parking brake lever, braking effect, return q Head lamp bulbs – two
and indicator Warning triangle – one (two in case of 10.90 Model)
q Check for parkingbrake lever locking operation First Aid kit – one
CLUTCH OPERATION Chock - one (two in case of 10.90 Model)
q Check the operation of clutch in all driving ranges.
q Check clutch pedal play. Note: Ensure cabin tilt mechanism is locked after PDI.
TRANSMISSION OPERATION
q Check the operation of transmission and gearshift lever in all
ranges.
q Check the control linkage for looseness.
EICHER MOTORS Job Card No. :
Details of 5,000 km service : 5,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS
Lubrication
Servicing AR’s Name : 1 Replace engine oil 1 Check condition of all rubber
1 Replace air cleaner oil hoses (e.g. air intake, alternator,
1 Replace transmission oil turbocharger, Intercooler, etc.)
1 Replace differential oil 1 Check steering system
Address : 1 Check power steering oil level 1 Check front & rear suspension
1 Lubricate propeller shaft U-joints 1 Check front & Rear suspension
1 Lubricate steering linkages 'U' bolt
1 Lubricate front & rear spring pins 1 Check service brake operation
1 Lubricate Kingpins 1 Check parking brake operation
1 Lubricate front & rear slack 1 Check and adjust compressor V-
Pin Tel no. adjuster belt tension
1 Lubricate front & rear 'S' cam 1 Lubricate mounting plate &
Total running (odometer reading) shaft plunger of dual brake valve with
engine oil
Inspection and Maintenance 1 Tighten mounting bolts of Brake
1 Replace oil filter element and actuators & Brake chambers
Coupon no. bypass filter 1 Check front & rear wheel nuts
1 Replace fuel filter-Stage I 1 Check wheel and tyres
Date of service 1 Check and adjust V-belt tension 1 Carry out tyre rotation
1 Clean fuel feed pump gauze filter 1 Check battery electrolyte level
1 Check engine-operating 1 Check switch function
condition 1 Check lamp & instrument function
I hereby declare that the 5,000 km Service has 1 Check & adjust valve clearance 1 Check water, oil and fuel leaks
been carried out to my fullest satisfaction. 1 Discharge water from water 1 Clean dust & oil sludge from
separator compressor fins.
1 Check tightness of radiator hoses 1 Connect Palm top and read error
if any rectifying and read error to
cross check for BS-III vehicles
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.

EICHER MOTORS Job Card No. :


Details of 15,000 km service : 15,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS
Lubrication
Servicing AR’s Name : 1 Replace engine oil (incase of hilly 1 Check clutch pedal play
operation & if Eicher genuine oil is not 1 Check steering system
used) 1 Check front & rear suspension
1 Replace air cleaner oil 1 Tighten front & rear suspension 'U'
Address : 1 Check transmission oil level bolt
1 Check differential oil level 1 Check master vac. valve function
1 Check power steering oil level 1 Check service brake operation
1 Lubricate Propeller shaft U-joints 1 Check parking brake operation
1 Lubricate Steering linkages 1 Check and adjust compressor V-
1 Lubricate Front & Rear spring pins belt tension
1 Lubricate Kingpins 1 Lubricate mounting plate &
Pin Tel no. 1 Lubricate steering shaft lubrication plunger of dual brake valve with
1 Lubricate front & rear slack adjuster engine oil
Total running (odometer reading) 1 Lubricate front & rear 'S' cam shaft 1 Tighten mounting bolts of Brake
1 actuators & Brake chambers
Inspection and Maintenance 1 Tighten front & rear wheel nuts
1 Replace oil filter element and bypass 1 Check wheel and tyres
Coupon no. filter (incase of hilly operation or if 1 Carry out tyre rotation
Eicher Genuine oil is not used) 1 Check battery electrolyte level
1 Replace fuel filter-Stage I & II 1 Check front and rear wheel
Date of service 1 Check & adjust V-belt tension bearing play and damage
1 Check engine-operating condition 1 Check switch function
1 Check & adjust valve clearance 1 Check lamp & instrument function
1 Discharge water from water separator 1 Retighten bolts of chassis and
I hereby declare that the 15,000 km Service has 1 Check radiator cap condition cargo body
been carried out to my fullest satisfaction. 1 Check tightness of radiator hoses 1 Check water, oil and fuel leaks
1 Check condition of all rubber hoses 1 Clean dust & oil sludge from
( e . g . a i r i n t a k e , a l t e r n a t o r, compressor fins.
turbocharger, Intercooler, etc.) 1 Connect Palm top and read error if
1 Tighten propeller shaft bolts any rectifying and read error to
Remarks : cross check for BS-III vehicles

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
EICHER MOTORS Job Card No. :
Details of 25,000 km service : 25,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Replace engine oil 1 Check tightness of radiator hoses
1 Replace air cleaner oil 1 Check condition of all rubber hoses
1 Check transmission oil level ( e . g . a i r i n t a k e , a l t e r n a t o r,
1 Check differential oil level turbocharger, Intercooler, etc.)
Address : 1 Check power steering oil level 1 Check steering system
1 Replace brake fluid 1 Check & adjust front wheel
1 Lubricate Propeller shaft U-joints alignment
1 Lubricate Steering linkages 1 Check front & rear suspension
1 Lubricate Front & Rear spring pins 1 Tighten front & rear suspension 'U'
1 Lubricate Kingpins bolt
1 Lubricate steering shaft lubrication 1 Check service brake operation
Pin Tel no. 1 Lubricate accelerator cable ball end 1 Check parking brake operation
1 Lubricate gearshift lever pin 1 Check and adjust compressor V-belt
Total running (odometer reading) 1 Lubricate parking brake rachet bar tension
1 Lubricate brake shoe back plate 1 Lubricate mounting plate & plunger
1 Lubricate door hinge of dual brake valve with engine oil
1 Lubricate door lock 1 Tighten mounting bolts of Brake
actuators & Brake chambers
1 Lubricate front & rear slack adjuster
Coupon no. 1 Lubricate front & rear 'S' cam shaft
1 Check brake drum & lining condition
1 Tighten front & rear wheel nuts
Date of service Inspection and Maintenance 1 Check wheels & tyres
1 Replace oil filter element and bypass filter 1 Carry out tyre rotation
1 Replace fuel filter Stage I 1 Check battery electrolyte level
1 Check V-belt tension 1 Check switch function
1 Clean fuel filter pump gauze filter 1 Check lamp & instrument function
I hereby declare that the 25,000 km Service has 1 Check engine-operating condition 1 Check water, oil & fuel leaks
been carried out to my fullest satisfaction. 1 Check & adjust valve clearance 1 Clean dust & oil sludge from
1 Check fuel injection pressure and spray compressor fins.
pattern of injection nozzle 1 Connect Palm top and read error if
1 Check fuel injection timing any rectifying and read error to cross
check for BS-III vehicles
1 Discharge water from water separator
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.

EICHER MOTORS Job Card No. :


Details of 35,000 km service : 35,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS
Lubrication
Servicing AR’s Name : 1 Replace engine oil (incase of hilly 1 Check condition of all rubber hoses
operation & if Eicher genuine oil is ( e . g . a i r i n t a k e , a l t e r n a t o r,
not used) turbocharger, Intercooler, etc.)
1 Replace air cleaner oil 1 Tighten propeller shaft bolts
Address : 1 Change transmission oil 1 Check clutch pedal play
1 Change differential oil 1 Check steering system
1 Check power steering oil level 1 Check front & rear suspension
1 Lubricate propeller shaft U-joints 1 Tighten front & rear suspension 'U' bolt
1 Lubricate steering linkages 1 Check master vac.valve function
1 Lubricate front & rear spring pins 1 Check service brake operation
1 Lubricate Kingpins 1 Check parking brake operation
Pin Tel no.
1 Lubricate steering shaft 1 Check and adjust compressor V-belt
1 Replace wheel-bearing grease tension
Total running (odometer reading) 1 Lubricate front & rear slack adjuster 1 Lubricate mounting plate & plunger of
1 Lubricate front & rear 'S' cam shaft dual brake valve with engine oil
1 Tighten mounting bolts of Brake
Inspection and Maintenance actuators & Brake chambers
Coupon no. 1 Replace oil filter element & bypass 1 Tighten front & rear wheel nuts
filter (incase of hilly operation or if 1 Check wheels and tyres
Date of service Eicher Genuine oil is not used) 1 Carry out tyre rotation
1 Replace fuel filter-Stage I & II 1 Check battery electrolyte level
1 Check & adjust V-belt tension 1 Check switch function
1 Check engine-operating condition 1 Check lamp & instrument function
1 Retighten exhaust manifold nuts 1 Retighten bolts of chassis and cargo
I hereby declare that the 35,000 km Service has 1 Check & adjust valve clearance body
been carried out to my fullest satisfaction. 1 Discharge water from water 1 Check water, oil and fuel leaks
separator 1 Clean dust & oil sludge from
1 Check radiator cap condition compressor fins.
1 Check tightness of radiator hoses 1 Connect Palm top and read error if any
rectifying and read error to cross check
Remarks : for BS-III vehicles

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
EICHER MOTORS Job Card No. :
Details of 45,000 km service : 45,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Engine oil replacement 1 Check steering system
1 Replace air cleaner oil 1 Check front & rear suspension
1 Check steering gear oil level 1 Tighten front & rear suspension 'U'
(manual) bolt
Address : 1 Check power steering oil level 1 Check service brake operation
1 Lubricate propeller shaft U-joints 1 Check parking brake operation
1 Lubricate steering linkages 1 Check and adjust compressor V-belt
1 Lubricate front & rear spring pins tension
1 Lubricate Kingpins 1 Lubricate mounting plate & plunger of
1 Lubricate steering shaft lubrication dual brake valve with engine oil
Pin Tel no. 1 Replace wheel-bearing grease 1 Tighten mounting bolts of Brake
1 Lubricate front & rear slack adjuster actuators & Brake chambers
1 Lubricate front & rear 'S' cam shaft 1 Check brake drum & lining condition
Total running (odometer reading) 1 Check & remove excessive carbon
Inspection and Maintenance deposit from reed valves of air
1 Replace oil filter element and bypass compressor
filter 1 Tighten front & rear wheel nuts
Coupon no. 1 Replace fuel filter Stage I 1 Check wheels & tyres
1 Check V-belt tension 1 Carry out tyre rotation
Date of service 1 Check engine-operating condition 1 Check front & rear wheel bearing play
1 Tighten engine support bolts & damage
1 Check & adjust valve clearance 1 Check battery electrolyte level
1 Check engine compression pressure 1 Check switch function
1 Discharge water from water 1 Check lamp & instrument function
I hereby declare that the 45,000 km Service has separator 1 Check water, oil & fuel leaks
been carried out to my fullest satisfaction. 1 Check tightness of radiator hoses 1 Clean dust & oil sludge from
1 Check condition of all rubber hoses compressor fins.
( e . g . a i r i n t a k e , a l t e r n a t o r, 1 Connect Palm top and read error if
turbocharger, Intercooler, etc.) any rectifying and read error to cross
check for BS-III vehicles
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.

EICHER MOTORS Job Card No. :


Details of 55,000 km service : 55,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS
Lubrication
Servicing AR’s Name : 1 Replace engine oil (incase of hilly operation & 1 Check tightness of radiator hoses
if Eicher genuine oil is not used) 1 Check condition of all rubber hoses (e.g. air
1 Replace air cleaner oil intake, alternator, turbocharger, Intercooler,
1 Check transmission oil level etc.)
1 Check differential oil level 1 Tighten propeller shaft bolts
Address : 1 Replace power steering oil level 1 Check clutch pedal play
1 Lubricate propeller shaft U-joints 1 Check & adjust backlash of crown wheel &
1 Lubricate steering linkages pinion and adjust pinion height
1 Lubricate front & rear spring pins 1 Check steering system
1 Lubricate Kingpins 1 Check & adjust front wheel alignment (if not
1 Lubricate steering shaft done at 50000 kms.)
1 Lubricate accelerator cable ball end 1 Replace power steering oil filter
1 Lubricate gearshift lever pin 1 Check front & rear suspension
Pin Tel no. 1 Lubricate parking brake rachet bar 1 Tighten front & rear suspension 'U' bolt
1 Lubricate brake shoe back plate 1 Check dual brake valve function
Total running (odometer reading) 1 Lubricate door hinge 1 Check service brake operation
1 Lubricate door locks 1 Check parking brake operation
1 Lubricate front & rear slack adjuster 1 Check and adjust compressor V-belt
1 Lubricate front & rear 'S' cam shaft tension
1 Lubricate mounting plate & plunger of dual
Coupon no. Inspection and Maintenance brake valve with engine oil
1 Replace oil filter element & bypass filter 1 Tighten mounting bolts of Brake actuators &
(incase of hilly operation or if Eicher Genuine Brake chambers
Date of service oil is not used) 1 Tighten front & rear wheel nuts
1 Replace fuel filter-Stage I & II 1 Check wheels and tyres
1 Check & adjust V-belt tension 1 Carry out tyre rotation
1 Check engine-operating condition 1 Check battery electrolyte level
1 Retighten cylinder head bolts 1 Check switch function
I hereby declare that the 55,000 km Service has 1 Check & adjust valve clearance 1 Check lamp & instrument function
1 Check fuel injection pressure & spray pattern 1 Retighten bolts of chassis and cargo body
been carried out to my fullest satisfaction. of injection nozzles 1 Check water, oil and fuel leaks
1 Check fuel injection timing 1 Clean dust & oil sludge from compressor
1 Discharge water from water separator fins.
1 Replace coolant 1 Connect Palm top and read error if any
1 Check radiator cap condition rectifying and read error to cross check for
BS-III vehicles
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
EICHER MOTORS Job Card No. :
Details of 65,000 km service : 65,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Replace engine oil 1 Check condition of all rubber hoses
1 Replace air cleaner oil (e.g. air intake, alternator,
1 Replace transmission oil turbocharger, Intercooler, etc.)
Address : 1 Replace differential oil 1 Check steering system
1 Check power steering oil level 1 Check front & rear suspension
1 Replace brake fluid (if not 1 Tighten front & rear suspension 'U'
replaced at 60000 kms.) bolt
1 Lubricate propeller shaft U-joints 1 Check service brake operation
1 Replace wheel-bearing grease 1 Check parking brake operation
Pin Tel no. 1 Lubricate steering linkages 1 Check and adjust compressor V-
1 Lubricate front & rear spring pins belt tension
Total running (odometer reading) 1 Lubricate Kingpins 1 Lubricate mounting plate & plunger
1 Lubricate front & rear slack of dual brake valve with engine oil
adjuster 1 Tighten mounting bolts of Brake
1 Lubricate front & rear 'S' cam shaft actuators & Brake chambers
Coupon no. 1 Tighten front & rear wheel nuts
Inspection and Maintenance 1 Check wheels & tyres
Date of service 1 Replace oil filter element & 1 Carry out tyre rotation
bypass filter 1 Check battery electrolyte level
1 Replace fuel filter Stage I 1 Check switch function
1 Check V-belt tension 1 Check lamp & instrument function
I hereby declare that the 65,000 km Service has 1 Check engine-operating 1 Check water, oil & fuel leaks
condition 1 Clean dust & oil sludge from
been carried out to my fullest satisfaction.
1 Check & adjust valve clearance compressor fins.
1 Discharge water from water 1 Connect Palm top and read error if
separator any rectifying and read error to
1 Check tightness of radiator hoses cross check for BS-III vehicles
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.

EICHER MOTORS Job Card No. :


Details of 75,000 km service : 75,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Replace engine oil (incase of hilly 1 Tighten propeller shaft bolts
operation & if Eicher genuine oil is 1 Check clutch pedal play
not used) 1 Check steering system
Address : 1 Replace air cleaner oil 1 Check & adjust front wheel alignment
1 Check transmission oil level 1 Check front & rear suspension\
1 Check differential oil level 1 Tighten front & rear suspension 'U'
1 Replace power steering oil level bolt
1 Lubricate propeller shaft U-joints 1 Check dual brake valve function
1 Lubricate steering linkages 1 Check service brake operation
1 Lubricate front & rear spring pins 1 Check parking brake operation
Pin Tel no. 1 Lubricate Kingpins 1 Check and adjust compressor V-belt
1 Lubricate front & rear slack adjuster tension
Total running (odometer reading) 1 Lubricate front & rear 'S' cam shaft 1 Lubricate mounting plate & plunger of
dual brake valve with engine oil
Inspection and Maintenance 1 Tighten mounting bolts of Brake
1 Replace oil filter element & bypass actuators & Brake chambers
Coupon no. filter (incase of hilly operation or if 1 Tighten front & rear wheel nuts
Eicher Genuine oil is not used) 1 Check wheels and tyres
1 Replace fuel filter-Stage I & II 1 Carry out tyre rotation
Date of service 1 Check & adjust V-belt tension 1 Check battery electrolyte level
1 Clean fuel feed pump gauze filter 1 Check switch function
1 Check engine-operating condition 1 Check lamp & instrument function
1 Discharge water from water 1 Retighten bolts of chassis and cargo
I hereby declare that the 75,000 km Service has separator body
been carried out to my fullest satisfaction. 1 Check radiator cap condition 1 Check water, oil and fuel leaks
1 Check tightness of radiator hoses 1 Clean dust & oil sludge from
1 Check condition of all rubber hoses compressor fins.
(e.g. air intake, alternator, 1 Connect Palm top and read error if any
turbocharger, Intercooler, etc.) rectifying and read error to cross
Remarks : check for BS-III vehicles

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
EICHER MOTORS Job Card No. :
Details of 85,000 km service : 85,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS
Lubrication
Servicing AR’s Name : 1 Replace engine oil 1 Check tightness of radiator hoses
1 Replace air cleaner oil 1 Check condition of all rubber hoses
1 Check transmission oil level ( e . g . a i r i n t a k e , a l t e r n a t o r,
1 Check differential oil level turbocharger, Intercooler, etc.)
Address : 1 Check power steering oil level 1 Check steering system
1 Lubricate Propeller shaft U-joints 1 Check front & rear suspension
1 Lubricate Steering linkages 1 Tighten front & rear suspension 'U'
1 Lubricate Front & Rear spring pins bolt
1 Lubricate Kingpins 1 Check service brake operation
1 Lubricate accelerator cable ball end 1 Check parking brake operation
1 Lubricate gearshift lever pin 1 Check and adjust compressor V-belt
Pin Tel no.
1 Lubricate parking brake rachet bar tension
1 Lubricate brake shoe back plate 1 Lubricate mounting plate & plunger of
Total running (odometer reading) 1 Lubricate door hinge dual brake valve with engine oil
1 Lubricate door locks 1 Tighten mounting bolts of Brake
1 Lubricate front & rear slack adjuster actuators & Brake chambers
1 Lubricate front & rear 'S' cam shaft 1 Check brake drum & lining
Coupon no. 1 Tighten front & rear wheel nuts
Inspection and Maintenance 1 Check wheels and tyres
Date of service 1 Replace oil filter element & bypass 1 Carry out tyre rotation
filter 1 Check battery electrolyte level
1 Replace fuel filter-Stage I 1 Check switch function
1 Check & adjust V-belt tension 1 Check lamp & instrument function
1 Check engine-operating condition 1 Check water, oil and fuel leaks
I hereby declare that the 85,000 km Service has 1 Check & adjust valve clearance 1 Clean dust & oil sludge from
been carried out to my fullest satisfaction. 1 Check fuel injection pressure & compressor fins.
spray pattern of injection nozzles 1 Connect Palm top and read error if
1 Check fuel injection timing any rectifying and read error to cross
1 Discharge water from water check for BS-III vehicles
separator
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.

EICHER MOTORS Job Card No. :


Details of 95,000 km service : 95,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Replace engine oil (incase of hilly 1 Check tightness of radiator hoses
operation & if Eicher genuine oil is not 1 Check condition of all rubber hoses (e.g.
used) air intake, alternator, turbocharger,
1 Replace air cleaner oil Intercooler, etc.)
Address : 1 Replace transmission oil 1 Tighten propeller shaft bolts
1 Replace differential oil 1 Check clutch pedal play
1 Check steering gear oil level (manual) 1 Check steering system
1 Check power steering oil level 1 Check front & rear suspension
1 Replace brake fluid (if not replaced at 1 Tighten front & rear suspension 'U' bolt
90000 kms.) 1 Check master vac. valve function
1 Lubricate propeller shaft U-joints 1 Check service brake operation
Pin Tel no. 1 Lubricate Steering linkages 1 Check parking brake operation
1 Replace wheel-bearing grease 1 Check and adjust compressor V-belt
Total running (odometer reading) 1 Lubricate front & rear spring pins tension
1 Lubricate Kingpins 1 Lubricate mounting plate & plunger of
1 Lubricate steering shaft dual brake valve with engine oil
1 Lubricate front & rear slack adjuster 1 Tighten mounting bolts of Brake
1 Lubricate front & rear 'S' cam shaft actuators & Brake chambers
Coupon no. 1 Tighten front & rear wheel nuts
Inspection and Maintenance 1 Check wheels & tyres
Date of service 1 Replace oil filter element & bypass 1 Carry out tyre rotation
filter (incase of hilly operation or if 1 Check battery electrolyte level
Eicher Genuine oil is not used)
1 Check switch function
1 Replace fuel filter-Stage I & II
1 Check lamp & instrument function
1 Check & adjust V-belt tension
1 Retighten bolts of chassis and cargo
I hereby declare that the 95,000 km Service has 1 Check engine-operating condition body
1 Tighten exhaust manifold nuts 1 Check water, oil and fuel leaks
been carried out to my fullest satisfaction. 1 Tighten engine support bolts 1 Clean dust & oil sludge from compressor
1 Check & adjust valve clearance fins.
1 Check engine compression pressure 1 Connect Palm top and read error if any
1 Discharge water from water separator rectifying and read error to cross check
1 Check radiator cap condition for BS-III vehicles
Remarks :

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
EICHER MOTORS Job Card No. :
Details of 1,05,000 km service : 1,05,000 KM PERIODIC SERVICE
Chassis No. Engine No. Date
SERVICE OPERATIONS

Servicing AR’s Name : Lubrication


1 Replace engine oil 1 Check steering system
1 Replace air cleaner oil 1 Check & adjust front wheel
1 Replace transmission oil alignment (if not done at 100000
Address : 1 Replace differential oil kms.)
1 Check power steering oil level 1 Check front & rear suspension
1 Lubricate propeller shaft U-joints 1 Check front & Rear suspension 'U'
1 Lubricate steering linkages bolt
1 Lubricate front & rear spring pins 1 Check service brake operation
1 Lubricate Kingpins 1 Check parking brake operation
Pin Tel no. 1 Lubricate front & rear slack 1 Check and adjust compressor V-
adjuster belt tension
1 Lubricate front & rear 'S' cam shaft 1 Lubricate mounting plate & plunger
Total running (odometer reading) of dual brake valve with engine oil
Inspection and Maintenance 1 Tighten mounting bolts of Brake
1 Replace oil filter element and actuators & Brake chambers
bypass filter 1 Check front & rear wheel nuts
Coupon no. 1 Replace fuel filter-Stage I 1 Check wheel and tyres
1 Check and adjust V-belt tension 1 Carry out tyre rotation
Date of service 1 Check engine-operating 1 Check front & rear wheel bearing
condition play and damage
1 Check & adjust valve clearance 1 Check battery electrolyte level
1 Discharge water from water 1 Check switch function
I hereby declare that the 1,05,000 km Service has separator 1 Check lamp & instrument function
been carried out to my fullest satisfaction. 1 Check tightness of radiator hoses 1 Check water, oil and fuel leaks
1 Check condition of all rubber 1 Clean dust & oil sludge from
hoses (e.g. air intake, alternator, compressor fins.
turbocharger, Intercooler, etc.) 1 Connect Palm top and read error if
any rectifying and read error to
Remarks : cross check for BS-III vehicles

AR to tear this portion and staple with Job Card for carrying out the service accordingly.
AR’s signature & seal Owner’s signature & Date. Note : Please record all values / observations on the job card.
SERVICE & MAINTENANCE RECORD
(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

10

2-17

SERVICE & MAINTENANCE RECORD


(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

11

12

13

14

15

16

17

18

19

20

2-18
SERVICE & MAINTENANCE RECORD
(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

21

22

23

24

25

26

27

28

29

30

2-19

SERVICE & MAINTENANCE RECORD


(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

31

32

33

34

35

36

37

38

39

40

2-20
SERVICE & MAINTENANCE RECORD
(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

41

42

43

44

45

46

47

48

49

50

2-21

SERVICE & MAINTENANCE RECORD


(Owners must ensure that this record is maintained & made available to EML Dealer/Service Representative,
whenever asked for. Deficiency/Non-availability may lead to rejection of warranty claims.)

SL. Recommended Date of Actual Serviced by Job Remarks Signature


No. Kms. Service Kms. (Name of Authorised) No. of Works
Service Centre, Location Manager

51

52

53

54

55

56

57

58

59

60

2-22
SECTION - 3

GETTING TO KNOW YOUR EICHER VEHICLE

3-1

CONTENTS
- Instruments and Controls 3-3
- Minimum essentials for the driver 3-4
- Opening and closing of doors, cabin tilting, 3-15
engine inspection port & fuel tank cap
- Before starting the engine 3-19
- Starting and stopping the engine 3-22
- Basic driving controls 3-24
- Switches and Controls 3-28
- Making friends with the dashboard equipments 3-30
- Ventilation 3-34
- Enjoying the amenities 3-35
- In emergencies 3-38
- Driving it economically 3-48
- Operating in cold areas 3-52
- Daily inspection 3-55
- Simple servicing 3-70
- Specifications 3-102
- Service data 3-106
- Trouble shooting & correction 3-107

3-2
INSTRUMENTS AND CONTROLS
1. Brake fluid reservoir tank---------------------- 3-59
2. Side ventilator----------------------------------- 3-34
3. Lighting switch, turn signal, dimmer,
passing and lane change switch--------------- 3-28
4. Meter---------------------------------------------- 3-30
5. Wiper & Washer--------------------------------- 3-29
6. Steering wheel----------------------------------- 3-20
7. Throttle button----------------------------------- -
8. Clutch pedal-------------------------------------- -
9. Brake pedal--------------------------------------- - 18 16 15 5 4 6 3
10. Telescopic tilt steering wheel
lock lever---------------------------------------- 3-20
11. Starter switch------------------------------------ 3-20 2
3

20
40
4

60 80
80
100
5

120
C H 2
1
0 140
C H
Km/h
Km/h

12. Accelerator pedal------------------------------- - 1


7
L LO OFF

13. Parking brake lever----------------------------- 3-27


14. Gearshift lever---------------------------------- 3-24
15. Ash tray------------------------------------------ 3-35
16. Pocket-------------------------------------------- -
17. Center console---------------------------------- 3-36
18. Glove box----------------------------------------- 3-36
20 19
19. Window washer tank---------------------------- 3-36 17 14 13 8 10 9 11 12
20. Fuse box------------------------------------------ 3-95

3-3

MINIMUM ESSENTIALS FOR THE DRIVER

l l Quick look up (Pg 3-40) l When a fuse is blown (Pg 3-95)

EICHER

l Tools and Jack (Pg 3-39) l Replacing lamps (Pg 3-94)

10.70

l Fixing a flat tyre (Pg 3-72)

3-4
MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)

l Doors and windows (Pg 3-15)


Make sure your doors are locked while the vehicle is in
motion

l Adjusting the seat (Pg 3-16)


- Are the pedals within easy reach for full depressing
strokes ?
- Is the steering wheel in the optimum driving position ?

l Fastening seat belts

For safety it is mandatory that you as well as the co-driver


fasten seat belts before driving.

l Tilting the cab (Pg 3-16)


The cab can be tilted forward easily and safely. It makes
your engine service job a lot easier.

l Adjusting mirrors (Pg 3-37)


Before getting the vehicle started, adjust rearview mirrors
so that you can see into the rear and sides.

3-5

MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)

l Adjusting the steering wheel position (Pg 3-20)

The telescopic tilt steering wheel allows you to change its


position, horizontally and vertically, to suit your stature.
Adjust the wheel to the best driving position before starting
the vehicle.

l Multipurpose levers (Pg 3-28)


The steering column is mounted with two multipurpose
levers. The right lever switch control lightning and the left
lever controls the wipers, washers and hazard warning
lights.

l Starting the engine (Pg 3-20)


- Before starting the engine, be sure to apply the parking
brake
- Make sure that the gearshift lever is in neutral.

ON S
C
CK AC

TA
O

3-6
MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)

l Check for warning lamps (Pg 3-32)


- All warning lamps come on when the starter switch is placed in ON
position before starting the engine.
- Your vehicle is in good condition if all lamps go off soon after the
engine has started.
- The warning lamp for parking brake goes off when the parking brake
lever is released.
- The warning lamp and buzzer for parking brake goes off when the
parking brake lever is released.
- The low pressure indicators & buzzers come on only if the pressure
drops beyond the specified value & goes off after the engine starts
and the required pressure is built up into the system.

l Do not keep your foot on clutch pedal when not operating it.
- Use of clutch in half-engaged position will not only result in loss of
power but will also reduce the life of the clutch. .
- If you feel higher resistance when you start depressing the clutch
pedal it means the clutch disc has reached the limit of its service life.
Have the clutch disc replaced at your nearest Eicher Authorized
Service point.
l Make sure that the cab interior is clear of obstructions.
- Personal effects and other articles near the driver’s seat can be
dangerous.
- These may fall down onto the floor and get under the brake pedal
thereby hindering normal operation.
3-7

MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)


l Be sure the area around your vehicle is clear.
Inflammable foreign material getting entangled in the
exhaust pipe can be dangerous
l Ensure that the cargo is securely loaded in position

For Safe Driving


l Warning lamps (Pg 3-32)
Should a warning lamp come on, immediately pull your
vehicle into a safe location.

It is dangerous to keep your vehicle going with any of the


warning lamps staying lit.

l Starting switch (Pg 3-20)


Never turn off the starter switch while the vehicle is in
motion. If the starter switch is placed in the ACC or
LOCK position while you are on the road,
- Extremely poor braking action will result.
- If the key is in the LOCK position, it can come off
thereby locking the steering wheel & making it
impossible to steer the vehicle.
- The warning lamps will become inoperative, thereby
making driving extremely dangerous

3-8
MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)
l Observe the following precautions when allowing
children into your vehicle
- Never allow them to tamper with the steering wheel,
gearshift lever, controls and other switches.
- Close the door and lock it in position.
- Never let them open or close the doors.
- When you leave your vehicle, never leave them behind
in the vehicle.

l Use of cellular phones


It is strictly prohibited use of cellular phones during
driving the vehicles. Should you need to use cellular
phone, pull up your vehicle to a safe location.

Some tips for better driving technique


l On long downhill roads
- Use the same gear which is used when coming uphill.
- Automatic exhaust brake system provides assistance in
speed control. However, use service brakes properly
to keep the speed within limits.
- Limit for each gear are shown on the speedometer
- Non-adherence may lead to engine over-running &
severe damage. (Also refer page 3-24)

l Flat tyre
When you get a flat tyre while driving at high speeds grip
the steering wheel and depress the brake pedal gently until
your vehicle slows down.
If you brake suddenly, you will loose directional control.

3-9

MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)


l While Washing
Be sure to switch off the engine before washing. This is essential to ensure
that water is not sucked inside the engine which may lead to seizure of the
engine.
l After washing
After washing your vehicle or moving out of puddled road, lightly depress
the brake pedal to test the brake. Brakes may not be very effective after the
vehicle has been washed or driven on puddled road due to entry of water
into the brake assembly. In such a case, dry the brake linings by driving at WET TYPE
slow speeds for a while with light foot pressure on brake pedal, while
making sure that you are clear of vehicles ahead and behind.
l While crossing puddled road, be sure that water level does not reach the air Snorkel

box hole in the air cleaner. If it happens, it may lead to engine seizure
(hydrostatic lock). To avoid this, remove the hose clamp & detach the hose
of the air cleaner & fill it with fresh engine oil as per recommendation in wet DRY TYPE
type air cleaner & remove the hose clamp & dismantle the air cleaner &
replace air cleaner element & safety cartridge dry type air cleaner. Also
check the differential oil for any signs of water entry. In case the oil is found
contaminated, same should be replaced with recommended grade of fresh
oil immediately.
To ensure best performance for a long time
To ensure comfortable drives at all times, perform the following
inspections.
l Daily inspection (Pg 3-56)
Before a day’s operation, make the daily inspection to prevent troubles
from developing into a serious breakdown.
3-10
MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)
00 Km
l Periodic inspection 50 00 Km
Be sure to have your vehicle inspected at regular intervals
according to the instructions given in the service schedule
150
- Take your vehicle to your nearest authorized service
station for inspection as specified in the service booklet.
- In addition, inspections must be made for lubricants and
elements according to specific distances driven.

l Parts requiring periodic replacement


Make sure that these parts are replaced at the specified
intervals for safe driving.

l Replacement parts and accessories


Use genuine EICHER parts and accessories. They are your
reliable partners offering the quality guaranteed by
EICHER MOTORS Get them at your nearest Eicher
Authorised Service Station.

3-11

MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)

Inspection and adjustments


l For inspection and adjustment not covered in “Simple
servicing” of this manual, contact your local authorized
service station.
CAUTION !
Your vehicle has been factory-adjusted to the best operating
performance. Never attempt to make further adjustments,
or to remove or remodel parts.

l Condition of Battery
Check the battery condition regularly and keep the battery
in a healthy condition.

l Jump start (Pg 3-42) 24V


When making a jump start, make sure that the helper battery
is of the same voltage rating as the discharged or weak
battery. For details, see “Run-down battery” on pages 3-42.
12V
l Vehicle jack up point (Pg 3-73)
When using a jack, ensure that it is set properly in position.
For jack up points, see Page 3-73
CAUTION !
Never under any circumstances remove the radiator cap
when it is hot.
The gush of steam and coolant that will spurt out can cause
serious injury to you.

3-12
MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)
l When Loading cargo
- Ensure that the maximum cargo carrying capacity is not
exceeded
- Ensure that your cargo is evenly distributed
- When loading long objects, minimize protrusion from
the rear end of the body.
- Place a sheet over the cargo and fasten ropes securely.
- Avoid loading to an excessive height.

l About warranty
Troubles and accidents caused by careless handling or
abuse of the vehicle beyond the limits of its specifications
are out of the scope of warranty

Make sure that daily inspection and maintenance are not


neglected.

Should trouble occur, consult your local authorised


representative. For further details refer to our warranty
policies in section-2 of this handbook.

3-13

MINIMUM ESSENTIALS FOR THE DRIVER (Contd..)

l Chassis and engine numbers


When ordering parts, specify these numbers to ensure correct 91
00
order processing. 10
4A
BC
20
l Chassis number
Example:20BC 4A 100091
Stamped on the left side of the frame, at the position
shown in illustration.

NA - E483 N D 4 A 100000 TCI - E483 C D 4 A 100001


l Engine number
Example: E483 N D 4 A 100000
Stamped on the crankcase, at the position shown in
illustration.

l Name plate
Attached inside the cab showing the vehicle model and chassis
number.
EICHER MOTORS
MODEL BRAND :
CHASSIS NO : 20BC 4A 100091
ENGINE NO : E483 N D 4 A 100000
MAX GVW : 10400 KGS
MAX AXLE LOAD :
FRONT KGS
REAR KGS

3-14
OPENING AND CLOSING OF DOORS
l Locking, opening and closing of doors From outside.
- Locking and unlocking with key.
Insert the key and turn towards the front of the vehicle to
lock, or towards the rear to unlock.
- Locking without key.
With the lock button pushed in, and the outer handle
pulled up, close the door.
From Inside
- Locking
Push the lock button in and the door is locked.
- With the lock button pulled up, pull the inner handle, and
the door opens.
CAUTION!
- When you leave your vehicle, stop the engine and lock
the doors.
- Before opening the door from inside, ensure that the rear
area of your vehicle is clear.
- A door left slightly open is very dangerous. Ensure that
the door is fully closed.

l Make sure that you have removed the key before


leaving your vehicle.

3-15

OPENING AND CLOSING OF DOORS (Contd..)


l Opening and closing door glasses
-To open or close the door glass, turn the regulator handle. Open

Close
TILTING THE CAB

l Raising the cab (Best done at your Authorised Service


Centre)
1. With the lever 1 pulled, raise the handle 2. 2

2. Hold the grip 3 and, while pressing it down, pull the hook 4.
This causes the cab to go up. While holding the cab by hand
to prevent abrupt motion, let it go up slowly.

1
3. As the cab goes up all the way, it is held in position by the
cab stay 5.
4. Insert the safety pin 6.
CAUTION ! 3

To ensure safety, make sure the safety pin is inserted.


Do not tilt the cab while holding the handle 2. 4

3-16
TILTING THE CAB (Contd..)

l Lowering the cab


1. With the grip held by hand and safety pin removed from the
cab stay, push up the lever 7 to fold the cab stay 5 and slowly 6
lower the cab. The hook engages as the cab is lowered in 7
position.
2. Push the handle slowly back until it is locked in its original
position, Check to ensure that it has been locked in position.

Note: If the handle is not locked, tilt back and relock the handle.
5

CAUTION !
PRECAUTIONS FOR TILTING THE CAB
- Select a flat, level ground.
- Apply parking brake and chock up the wheels.
- Ensure that the engine is stationary.
- Keep the gearshift lever in neutral.
- Clear personal effects and other articles from the seat
and floor. They can slide & break the windshield when
the cab is tilted.

3-17

TILTING THE CAB (Contd...)


- Make sure that the doors are in closed position.
- Ensure a clearance of 1 meter or more in front of the cab.
- Before lowering the cab, make sure that there is no waste
cloth or tools left behind in the engine compartment.
- Unless absolutely necessary DO NOT tilt the cab. Better
leave this to your Authorised Service Centre.

ENGINE INSPECTION PORT


l Accessing the engine
The engine inspection port is located under the assistant’s
seat. To inspect the engine, release the clamp and raise the
front end of the seat. Support the seat in folded position with
the help of the belt provided.
To hold the raised assistant seat a support belt is provided.
After swinging up the assistant’s seat hold it by putting the
support belt end on the clamping hook of the seat.
CAUTION !
When closing the port ensure that the clamps are engaged
properly.

FUEL TANK COCK


l To remove the cap, turn it counter clockwise.
N
OP E

3-18
BEFORE STARTING THE ENGINE
l Adjusting the driver’s seat
When adjusting the seat, make sure the following
conditions are met to ensure best possible driving position.
- Pedals are within easy reach for their entire stroke.
- The steering wheel and controls / switches are within
easy reach for sure operation.
- During adjustment, keep your back fully resting on the
setback.
l Fore-aft positions
Adjust the seat to the position by operating the adjusting
lever. After positioning the seat in the fore-aft-direction,
gently lock the seat to ensure that it has been locked in
position.
l Reclining
After the adjustment gently lock the seat back to ensure that
it has been locked in position.
l Folding down the seatback
The seatback folds down to facilitate accessing the vehicle-
borne tools which are placed just behind the driver’s seat.

3-19

BEFORE STARTING THE ENGINE (Contd...)


l Adjusting the telescopic tilt steering wheel
Position the steering wheel by moving it in the up-and-down
and fore-and-aft directions. Ensure the best possible driving
position, together with the adjustment of the driver’s seat.
Turn the lever counterclockwise (1), and the steering wheel
becomes loose. After adjustment, tighten the lever securely
in position (2) to prevent it from becoming loose during 2
driving.
CAUTION ! 1
Never attempt to adjust the steering wheel while the vehicle is
in motion.

STARTER SWITCH
l Starter switch positions
LOCK In this position the key can be inserted and removed.
Remove the key and turn the steering wheel until it locks in
position.
Turn the key from LOCK to ACC to unlock the steering
wheel. If key is hard to turn to ACC, lightly turn the steering
wheel so as to turn the key with ease.

C ON
AC
START
LOCK

3-20
BEFORE STARTING THE ENGINE (Contd...)
ACC When the key is placed to this position, the engine
will shutdown. With the engine shutdown and the key
n ACC position, the electrical system for assessories is
switched on.
ON Keep the key in this position during operation.
START Place the key in this position to start the engine. After
the engine has started, release the key and it will return ON ST

K ACC

ART
to ON position on its own.

CAUTION!
Never under any circumstances place the key in any LOC
position other than ON while you are on road. If it is placed
in ACC position, the engine stops and the brake booster
becomes inoperative resulting in extremely poor braking
performance.
In addition, with the key in ACC position, while the vehicle
is in motion, all warning lamps, instruments, and exhaust
brake also become inoperative, which is extremely
dangerous. This can also lead to troubles in the electrical
system.
If the key is moved to the LOCK position with the vehicle in
motion, the steering wheel will lock and you may lose
directional control.

3-21

STARTING AND STOPPING THE ENGINE


l Starting the engine
Place the gearshift lever in neutral and apply parking brake.
1. Place the starter switch in ‘On’ position.
2. Turn the starter switch to ‘START’ position to start the engine.
3. Keep the accelerator pedal depressed until the engine turns over and starts.
4. Engine should not be put under full acceleration immediately after start. It is recommended running the engine at idling
speed for a short time (min. 3 minutes). Warm up the engine under medium speed.
5. If the engine does not start, wait for a while (about one minute) and start from the beginning. Do not operate the starter
continuously for more than 30 seconds.
6. When attempting to start the engine after the vehicle has been parked for a long period or after the engine oil or oil filter
element has been replaced, crank the engine first. See Page 3-23 for engine cranking procedure.
7. If the engine does not start, check the solenoid switch for the actuation of plunger. if plunger does not function, disassemble
the switch, remove the plunger and fit back the switch ensuring proper tightening.

l Stopping the engine


After running the engine at idling speed for a while place the starter switch in the ACC position to stop the engine. If the
engine does not stop when the starter switch is placed in ACC position, turn the stop lever 1 of the fuel injection pump in the
direction of the arrow. Release the lever after the engine has completely stopped. An elongated cable is suspected, so take
your vehicle to the nearest authorised service station for inspection and adjustment.
CAUTION!
- Do not accelerate the engine with throttle wire, always accelerate by depressing pedal.
- To ensure utmost safety, apply the parking brake lever and choke up the wheels.
- Engine should not be put under full acceleration immediately after start. It is recommended, running the engine at
idling speed for a short time (min. 3 minutes). Warm up the engine under medium speed.
- Engine should not be stopped immediately after vehicle operation, it is recommended for a short idling time before
switching off (min. 3 minutes).

3-22
STARTING AND STOPPING THE ENGINE (Contd...)
CAUTION !
l If the engine is slightly overheating as after ascending a slope or after high speed
operation, keep the engine running at idling speed for a while to cool the engine
before stopping it.
Stopping the engine while it is running at high speed could cause failure of the
governor.

l Starting and stopping the engine for inspection


1. Place the starter switch in “ON” position.
2. Make sure that the gearshift lever is in neutral.
3. Turn the starter switch to ‘‘START” position to start the engine.
4. To stop the engine, place the starter switch in “ACC” position or pull the stop lever of
the fuel injection pump.
CAUTION!
- Do not accelerate the engine with throttle wire, always accelerate by depressing
pedal.
- To ensure utmost safety, apply the parking brake lever and choke up the wheels.
- Engine should not be put under full acceleration immediately after start. It is
recommended, running the engine at idling speed for a short time (min. 3 minutes).
Warm up the engine under medium speed.
- Engine should not be stopped immediately after vehicle operation, it is
recommended for a short idling time before switching off (min. 3 minutes).

l Cranking the engine


After the vehicle has heen parked for a long period or the engine oil and oil filter element
have been replaced, use the following procedure to crank the engine before starting.
Crank the engine for 15 seconds with the accelerator pedal released and starter switch in
“START” position.
The engine may start but, do not depress the accelerator pedal for around 3 minutes.

3-23

STARTING AND STOPPING THE ENGINE


(Contd...)

CAUTION !
- Cranking is necessary to let the engine oil circulate through R
the engine parts. 2
4

BASIC DRIVING CONTROLS


l Gearshift lever
- On uphill 1
Make it a rule to downshift as soon as possible before an
3
5
excessive load is applied to the engine.
- On downhill
Shift into a gear which you use for uphill and use engine
braking to keep a safe speed. Take care not to overuse the
foot brake.

CAUTION !
CAUTION
Observe following precautions to prevent engine overrun. FOR SAFETY OF ENGINE
- Sufficiently slow down your vehicle before shifting down 1. On down hill operation never exceed
through gears. Sticker as shown in the sketch is provided speed indicated in the speed range band
on the Right hand side roof rail above the driver seat. on speedometer.
- The engine overrun refers to a condition of the engine 2. On plains never down shift gears at
speeds indicated below.
when it runs at speeds higher than its maximum rpm.
The engine can be severely damaged by overrunning. SPEED GEARS
ABOVE 80 KMS 5TH -X®4 TH
ABOVE 60 KMS 5TH -X®3RD
ABOVE 50 KMS 4TH -X®3RD
ABOVE 35 KMS 4TH -X®2ND

3-24
BASIC DRIVING CONTROLS
l Using the brakes
- To ensure stable braking performance, depress
the brake pedal gently two to three times well in
advance.
- On a steep or long downhill road, test the brakes
in advance to ensure that you have sure braking
performance.
CAUTION !
- Excessive use of brakes will result in overheated
brake drums and linings, causing brake fading
(which reduces brake effectiveness) and vapor
lock incase the brake fluid vaporizes, thereby
impending normal braking action.
- When road surface is slippery with rain or snow,
avoid abrupt braking, as slipping could occur.
- When a puncture or burst occurs during
operation hold the steering wheel firmly and
apply brakes gradually combined use of engine
brake and service brake to slow down the
vehicle. Sudden braking is dangerous as the
vehicle will pull to one side.

3-25

BASIC DRIVING CONTROLS (Cont’d.)


l Using the clutch
- When shifting gears depress the clutch pedal all
the way.
- Do not keep your foot on the clutch pedal when
not operating it. This puts the clutch in a half
engaged position, which not only results in loss
of power but also reduces the life of the clutch.
- A change in clutch pedal resistance can be sensed
when the clutch disc reaches the limit of its
service life. If a higher resistance than usual is
sensed while begining to depress the clutch, the
clutch disc is worn to limit and calls for
replacement.
CAUTION !
- A higher clutch pedal resistance will be felt only
at the begining of depression. The resistance will
return to normal when the pedal is further
depressed.
- Avoid engaging the clutch abruptly as this
stresses the parts unduly, shortening clutch life.

3-26
BASIC DRIVING CONTROLS (Cont’d.)
Mechanical Brake
l Parking brake lever (Mechanical Brake)
1. When you park your vehicle, pull the parking brake lever
fully.
2. To release the brake, turn the lever counterclockwise and
gently release it back into its original position.
l Parking brake lever (Air Brake)
1. When you park your vehicle, turn the parking brake lever
fully to ON position.
Air Brake
2. To release the brake, lift the spring loaded sleeve and
gently release it back to OFF position.
CAUTION !
- When the lever is pulled the parking brake indicator lamp
comes on. Make sure that the lever is released (lamp is off)
before you move the vehicle.
- The parking brake lever must be released gently. Harsh and
sudden release can result in failure of the mechanism.
l Lighting switch
Turning the lever causes the following lamps to turn "on".

Lever position
L
Lamp name PASS HI LO
R OFF
Tail lamp 4 4
License lamp 4 4
Clearance plate 4 4
Meter illumination 4 4
Head lamps 4

3-27

SWITCHES AND CONTROLS


CAUTION!
Lamps left ON will result in run-down battery, making it
difficult to start the engine. Ensure that lights are turned
OFF when not required.
l Turn signal, dimmer, passing, and lane change switches. 1
- Turn signal switch 2
Move the lever forward or backward, and the turn signal
lamps will flash. With the lever in the position 2, returning EICHER
the steering wheel to its normal position brings the lever 1
automatically back to its original position. If it does not
return back, say, on a mild curve, return the lever back to 2
position by hand.
If the lever is kept in position (1) by hand, the turn signal
lamps will stay flashing, Turn signal lamp switch is turned
off when the lever is released. The position (1) can be used
for lane changing which involves a small steering angle.
4
- Dimmer Switch
With the headlamps in ON Position, if the lever, is pushed
down, the headlamps will switch to upper beam. If the lever PASS 2
is brought to neutral position the headlamps will be in low OFF

beam.
When the lever is taken up, the upper beam (passing) will
light, regardless of the lighting switch, and will go out as 3
1
soon as the lever is released.

1-Passing, 2-Upperbeam, 3-Right Turn, 4-Left Turn.

3-28
SWITCHES AND CONTROLS (Contd...)
l Wiper & washer switch
- Wiper switch
Turning the lever operates the wipers.
INT (turned one step) : Wipers operate once in every 4 to 6
seconds.
F
OF ON
LO (turned two steps) : Wipers operate at low speed. INT
OFF

HI (turned three steps) : Wipers operate at high speed. LO

- Washer switch
Pushing the center of the lever causes washer fluid to spray over the
windshield.
CAUTION!
l. If the wipers are operated over dry windshield which is contaminated
with dust and dirt, damage to the glass could result. Make sure that the
washer fluid is sprayed before operating the wipers.
2. If the washer is operated continuously for more than 60 seconds or
when there is no washer fluid in the tank, the motor could burn out.
3. If wipers do not operate when the lever is turned, immediately turn off
the switch and identify the cause of trouble. If the switch is left on, it
could cause the motor to burn out.

3-29

SWITCHES AND CONTROLS (Cont’d.)


ON
l Hazard warning switch
F
OF ON
Use this switch when the vehicle is parked on the road in case of INT
OFF

emergency. LO

When the left hand multifunction lever is moved up, all turn signal
lamps will start flashing. Lift the lever and release it to switch off 10.50/10.59
the lamps.
4
3 5
C H E F
60 80
2
40 100
20 120

MAKING FRIENDS WITH THE DASHBOARD 1


0
Km/h
140

Arrangements of meters and indicator lamps


For Hydraulic brake model
l Speedometer
Indicates the vehicle speed. 3

40
4

60 80
100
5
E F
2
20 120
1
0 140
C H
Km/h
P

l Odometer (1)
Indicates the total distance driven in kms. For Air brake model

4
3 5
RESSUR
60 80 E F RP E
AI
2
40 100 10 Rear Bar Front 10
8 8
20 120 6 6
4 4
1
0 140 2
0 0
2
C H Low Low
Km/h
P

l Trip meter (2)


1
Used to note the distance driven during trips or between fuel
fillups. Pressing the knob (3) resets the zero position.
60 80
40 100
20 120
0 140

Km/h
2 3

3-30
MAKING FRIENDS WITH THE DASHBOARD
l Fuel gauge
Indicates the fuel quantity in the fuel tank. The pointer continues indicating the fuel E F
level even when the starter switch is placed in the OFF position.

CAUTION !
1. Develop a habit of refueling as soon as the pointer nears E.
2. Before getting your vehicle started, make sure that the fuel is sufficient for the trip
you are undertaking.

l Water Temperature gauge


Indicates the temperature of engine coolant.
1. It operates when the starter switch is in ON position.
2. The pointer should register below the red zone (850C) during driving.
CAUTION ! C H
When the pointer is in the red zone, it indicates that the engine is overheating.
Immediately pull your vehicle to a safe location and take corrective action. See page 3-
108 for actions to be taken in case of engine overheating.

l Air pressure gauges


Separate gauges provided for front & rear wheels which indicates the air
pressure.
1. Available in respective circuits. It operates when the starter switch is in
ON position.
2. The pointer should register between 7 & 8 bar for graduations. RESSUR
RP E
AI
CAUTION ! : 10 Rear Bar Front 10
Pressure gauges shows full reading when sensor connection on service air tanks are 8 8
loose 6 6
Air pressure gauge needles may fluctuate if the battery is weak / loose terminals / 4 4
2 2
disconnected battery cables & faulty alternators. 0 0
Low pressure indicator (Red LED) These come ON when the sytem /pressure Low Low
drops below 4.5 bar. It operates when starter switch is in ON position.

3-31

MAKING FRIENDS WITH THE DASHBOARD


(Cont’d.)
l Warning lamps
These lamps are provided to warn the driver about any
failure or unusual condition in different systems. If any
warning lamp comes on while driving immediately pull
your vehicle to a safe location & check for probable causes
and take corrective action. Let us go through each and every
lamp individually.

- Brake
Lights when the parking brake lever is pulled. If it
lights when the parking brake lever is released or
during vehicle operation, the brake fluid level is low.
Since fluid leakage is suspected, stop the vehicle
immediately and take corrective action.

- Oil Pressure
Lights when the engine oil pressure falls abnormally or
the oil filter element is clogged. If the lamp lights
during operation, stop the engine & check the engine
oil level immediately. If the oil level is O.K. the oil
filter element is clogged or the oil system is defective.
Replace the element or have the oil system checked.

3-32
MAKING FRIENDS WITH THE DASHBOARD
(Cont’d)
- Charge
Lights when a fault occurs in the charging system,
Check for improper V-belt tension or broken belt. When
engine speed is low, the lamp may light. If it goes off as the
engine speed is raised the system is performing well.
Otherwise, get your charging system checked thoroughly.
- Vacuum (except 10.50 & 10.59)
Lights when the vacuum pressure for the brake booster
drops below the safe limit. Since it results in an extremely
poor braking performance, stop the vehicle immediately
and get the vehicle attended by your local authorised
service station.

l Indicator lamps
- Turn
Flashes in unision with the turn signal lamps when the turn RP
RESSUR
E
signal switch or hazard warning switch is set to ON. AI
10 Rear Bar Front 10
If it continues to light, the turn Signal lamp bulb is 8 8
6 6
defective. 4 4
- Beam 2 2
0 0
Lights when the headlamps are on upper beam or when the Low Low
passing switch lever is raised.
- Low pressure indicators
Low pressure indicators glows whenever system pressure
goes below safe operating pressure of 4.5 bar.
- Exhaust Brake (except 10.50 & 10.59)
Lights when the exhaust brake is in action.

3-33

VENTILATION

l Ventilators
Fresh outside air is let in during operation by adjusting the
ventilator grill. The direction of air flow can he changed by 1
shifting the louvre (1). To shut of the air turn louvre (1) up or
down.

4
3 5
60 80 C H
2 40 100
100
20 120
1
0 140
C H
Km/h

L LO OFF

3-34
ENJOYING THE AMENITIES
l Ash tray
To remove the ash tray for cleaning, push its front end down
and pull the tray out.
CAUTION !
- Make sure that the cigarette light is put out so as to prevent
risk of fire.
- Close the tray after use. Do not put paper or other readily
inflammable material into the ash tray.

l Room lamp
OFF The lamp goes off
ON The lamp lights.

CAUTION !
Be sure to put off your room lamp when you leave the vehicle.

Off On

3-35

ENJOYING THE AMENITIES (Cont’d.)

l Glove Box

l Centre Console

l Parcel Tray

3-36
ENJOYING THE AMENITIES (Cont’d.)
l Sun visor
Use the sun visor to prevent sun glare. Remove the inboard
end and turn the visor to your side, and it serves as a side
visor.

l Inside rearview mirror


With the seat position properly adjusted, sit in the right
position and adjust the mirror so as to gain the maximum
rearward visibility.

CAUTION !
From a safety viewpoint, the inside rearview mirror is designed
to drop off its position upon strong impact. Use care not to give
it strong shock.

l Side view mirrors


Adjust the seat, sit in the right position and adjust the side
view mirrors for maximum visibility.

3-37

IN EMERGENCIES
Always be prepared for emergencies. Know where the tools are and
what kind of tools you have. Also check for proper operation of the
jack.

(Pg. No)
- Location of vehicle-borne tools 3-40
- Should trouble occur 3-40
- Engine stalls while the vehicle is in motion 3-41
- You feel a bump at the underbody 3-41
- Engine stalls and does not start 3-42
- Run-down battery 3-42
- Overheating 3-44
- Towing 3-45
- Running out of fuel 3-46
- Brake failure 3-47
- Getting stuck in mud 3-47

3-38
IN EMERGENCIES
Tools supplied along with the vehicle

1. Tool Bag
7
1
2. Spanner 10 x 12 mm.
8
3. Spanner 14 x 17 mm 2

4. Spanner 19 x 22 mm. 9
3
5. Screwdriver
10
6. Adjustable angle wrench
4

7. Pliers
5
8. Wheel nut wrench
11
9. Wrench handle
6
10. Spare tyre cranking handle .

11. Mechanical jack. 12

12. Warning Triangle

3-39

IN EMERGENCIES (Cont’d.)
l Location of vehicle-borne tools
The vehicle-borne tools are stored behind the driver’s seat,
whereas the jack is bolted with the LH side long member of
the vehicle.

l Should trouble occur


1. Pull your vehicle to the roadside first.
2. Warn other drivers about the failure of your vehicle
by using the hazard warning lamps.
3. Also apply chocks to the wheels so as to take care of any
possibility of parking brake failure.
CAUTION !
If the trouble is so minor that you can fix it yourself take
remedial action while paying attention to the traffic.

If the repair work involves technique beyond your capability,


call the nearest authorised service station for help.

R
EICHE

3-40
IN EMERGENCIES (Cont’d.)
l Engine stalls while the vehicle is in motion.
The brake booster may become inoperative due to engine
stalling. Depress the brake pedal hard to bring your vehicle
to a stop at a safe place.
Contact the nearest authorised service station for help.

l You feel a bump at the underbody


Immediately stop your vehicle and check for brake fluid
leaks and damages on body. If the underbody is seriously
damaged, ask the nearest authorised service station for
inspection.

3-41

IN EMERGENCIES (Cont’d)
l Engine stalls and does not start
1.If there are people around, ask them to push your vehicle
to a safe place.
2. Contact the nearest authorised service station for help.
l Check for sufficient quantity of diesel in the fuel tank.
l Check the voltage between the FIP solenoid switch
terminals. It should be the same as that of the battery
voltage.
l Check battery voltage.
Note :
Do not crank the engine repeatedly if engine is not starting. It
will damage the Fuel Injection Pump.
This is applicable only in the case of solenoid operated fuel
stop mechanism.
If air is present in the fuel lines, bleed the system as per
service procedure given.
l Run-down battery
If you have booster cables, your engine can be started by
using a charged or helper battery in another vehicle.

3-42
IN EMERGENCIES (Cont’d.)
Procedure.
1. Stop the engine of the helper vehicle
2. Connect the booster cables in the sequence shown. Make
sure that the positive and negative terminals are connected
to the right positions.
3. Ensure that the booster cables are connected securely and
properly.
4. Start the helper engine and keep the speed slightly higher
than idle.
5. After your engine has started, remove the booster cables by
reversing the order of installation.
6. Have your battery fully charged at the nearest service
station.
CAUTION !
1. Make sure that the helper battery is of the same voltage
rating as the discharged or weak battery.
2. Never connect the positive to negative terminals.
3. Never disconnect cables from the battery terminals with the
engine running. If disconnected, a failure in electrical
system will result. .
4. Avoid starting by towing or pushing wherever possible. It
can be dangerous.
5. Check fan belt for looseness and damage. Adjust or replace
if necessary.
6. If the battery fluid and fan belt seen intact, have your vehicle
checked at the nearest authorised service station.

3-43

IN EMERGENCIES (Contd...)

l Overheating
If the water temperature gauge pointer nears the red zone,
stop the vehicle as soon as possible and take the following
actions:
l. Pull up your vehicle to a safe location.
2. Keep engine running at idle until the engine cools down.
3. Stop the engine as the pointer nears down to the middle.
4. Allow the engine to cool down for some more time.
Then, remove the radiator cap (1) and add water up to
the trim.
Also pour water into the reservoir tank (2) upto the full
mark. Pour water gradually.
5. Check the fan belt. If the belt is broken or worn out
excessively replace it.
Precaution! 2
l. Run the engine while adding water in radiator if engine
is hot.
1
2. Ensure radiator cap is fitted back properly.
3. Ensure that the radiator cap is examined by Authorised
Workshop at the earliest after over-heating is noticed. It
must be replaced if required.

3-44
IN EMERGENCIES (Contd...)
l Towing
Towing hooks are provided in front and rear for fastening
tow rope.
CAUTION !
1. When your vehicle is being towed, observe following
precautions
- Keep the gearshift lever in neutral.
- Place the starter switch in ACC or ON position.
- Keep your vehicle speed below 30 km/h.
- Wherever possible keep your engine running while you
are being towed. If your engine is stationary, poor
braking performance will result.
2. If your trip involves a long downhill road, brakes can
overheat resulting in failure. Ask for a towing van.
3. If the trouble is in transmission or differential, get a towing
van to tow your vehicle with the rear wheels off the ground.
4. Never attempt to tow a failed vehicle heavier than the dead
weight of your vehicle or a vehicle which has landed in a
ditch on the roadside. Oblique towing should also be
avoided. It can break the towrope and may also damage the
hooks.

3-45

IN EMERGENCIES (Cont’d.)
l Running out of fuel
When you have run out of fuel, air enters the fuel system and
you cannot start the engine simply by refueling. Bleed the
system as follows: Priming pump
l. Loosen the priming pump of the dual filter by turning
anticlockwise.
2. Operate the priming pump up & down by hand until the
hand primer becomes hard
3. When the hand primer becomes hard, with the priming
pump held down, turn it clockwise until it is securely
held in position. The air in the fuel injection pump will
get bled automatically when the engine is started.
4. Run the engine & check for fuel leaks.
CAUTION!
Wipe/ clean if any split diesel fuel, as it could start a fire.
Do not remove any other component while bleeding the system.

3-46
IN EMERGENCIES (Contd...)
l Brake failure
Should the brakes fail, shift down to 1st gear in order (5th,
4th, 3rd, 2nd, 1st ) and pull the parking brake lever to bring
the vehicle to a stop.
Do not pull the parking brake lever all the way during high
speed operation, as there is a danger of overturning.

l Getting stuck in mud


If your vehicle is stuck in mud, do not accelerate
excessively, as this will make the hole deeper and thereby
make it harder to get out of it.
Put gravel under the wheels to prevent slipping of tires and
move your vehicle back and forth by alternatively shifting
gears into 1st and reverse.

3-47

DRIVING IT ECONOMICALLY
Drive at moderate speeds and always care for your vehicle,
that’s the knack for economical driving.

l Running - in period
Running in period for the new vehicle is the first 1,000 kms. The
way the vehicle is handled during this period determines its future
life and overall performance. Keep moderate speeds during
breaking operation by observing the following maximum speeds
set for each gear position.

lst 2nd 3rd 4th 5th


10km/h 20km/h 35km/h 50km/h 60km/h

3-48
DRIVING IT ECONOMICALLY (Contd...)

l In addition observe the following points.


- After the first 5000 kms be sure to take your vehicle to an
Authorized Service Shop for inspection.
- Continue warm-up operation until the pointer of the
temperature gauge begins to move.
- Avoid racing the engine
- Avoid abrupt fast starts, sudden acceleration and
brake application except when unavoidable.
- During the initial running-in period the oils and fluids
are contaminated rapidly. Make sure that the engine oil,
transmission fluid and the differential gear oil are
replaced after first 5000 kms.

3-49

DRIVING IT ECONOMICALLY (Contd...)

l Driving economically
Drive your vehicle properly to extend its life and to save fuel
and oil.
Make sure that the daily pre-operational checks and periodic
inspections are not neglected.
For daily inspection procedure, see page 3-55

l Do not Neglect Warm-up operation.


If the engine is operated before it is hot, a large amount of
fuel will be consumed. Also avoid racing the engine or high
speed operation before the engine is hot. Get your vehicle
started as soon as the water temperature gauge starts
deflecting

l Do not race the engine


Avoid quick starts, sudden acceleration and overloading.
These not only cause consumption of a large amount of fuel,
seizure of turbocharger but also adversely affects the
vehicle.

NOTE:
Keep the engine in start condition for minimum 3 minutes.

3-50
DRIVING IT ECONOMICALLY (Contd...)

l Use the clutch effectively to extend its life.


1. Depress the clutch pedal fully before shifting gears.
If your pedal effort is not sufficient, it could cause
damage to the clutch and transmission gears.
2. Keep your foot off the clutch pedal while the vehicle is
in motion.
3. When starting your vehicle in motion, use the1st
gear. Starting with the gearshift lever in 2nd could
cause clutch slipping and thereby wear the clutch
rapidly.

l When shifting to a higher speed try to make an early


shift without accelerating the engine to the maximum
speed.
- Avoid high speed operation in low speed gear. Use
proper gear suitable for the operating speed.
- After the vehicle has attained the required speed , keep
the accelerator pedal at the same position as far as
possible.

3-51

OPERATING IN COLD AREAS

l Operating in Cold Areas


The following precautions should be taken while handling
the vehicle in cold areas.
1. Adding antifreeze to the coolant is essential. Also get your
nearest authorized service shop to measure the specific
gravity of coolant so as to determine whether the percentage
of antifreeze in the coolant is adequate.
2. Check the battery fluid for proper level and specific
gravity*
3. Change the engine oil with the one suitable for ambient
temperature.

l Fuel
While operating in cold areas ensure that your fuel tank is
atleast half-full.
By ensuring this, possibility of fuel freezing is reduced.

* Not Required in case of "Maintenance Free" Battery

3-52
OPERATING IN COLD AREAS (Contd...)
-20 -10 9 10 20 30 40 50 OC

l Engine Oil SAE 10 W -30


Engine oils with different viscosity numbers are used
with different operating conditions. Use this table showing SAE 20 W -30
different viscosity numbers according to outside
SAE 30
temperatures.
SAE 40

l Inspection before operation (Daily inspection)


Add the following check items to the daily inspection in
cold weather.
1. Remove snow and ice from wheels, inside the fenders, and
underbody with care not to damage parts.
2. When starting the engine, check the accelerator pedal for
smooth operation.
3. Ensure that the wiper blades are not frozen to the wind
shield.

l Special handling precautions


Doors freezing up
Incase door freezing occurs, do not try to open the doors by
force, this could separate and crack rubbers around the
doors. Instead, pour hot water to remove the ice. Be sure to
remove water later and apply silicone oil to prevent freeze
up.

3-53

OPERATING IN COLD AREAS (Contd...)


l Parking
If the atmospheric temperature is too low do not apply
parking brake. If left applied, the brake system may freeze
up. Instead, place the gearshift lever in lst or reverse position
& apply chocks to the wheels.
P

l Braking performance
With the vehicle in motion, check for braking performance
by depressing the brake pedal for tests when you are clear of
other traffic. If the braking performance is poor, keep low
speeds and depress the pedal several times until good
braking action is regained.

3-54
DAILY INSPECTION
For comfortable and safe driving your vehicle must be kept
in top operating condition at all times.
To ensure this, carry out the daily inspection recommended
here.
These are just a series of simple inspections performed,
while sitting behind the steering wheel and while walking
around the vehicle before a day’s operations.
If anything wrong is noticed during this inspection, call
your nearest authorized service station.

l Behind the wheel


- Steering wheel play
- Parking brake lever stroke
- Brake fluid level
- Brake pedal operation
- Engine operating state
- Operation of gauges and warning/indicator lamps
- Rearview mirror
- Function check of switches
- Wiper operation
- Door lock

3-55

DAILY INSPECTION (Contd...)


l Looking into the engine compartment
- Coolant level
- Engine oil level
- V-belt tension

l Color of exhaust gases

l Around the vehicle


- Checking lamps
- Tyre inflation pressure
- Depth of tyre treads, foreign objects, cracks
- Broken chassis spring
- Removing condensate from water separator
liter oil
- Licence plate and reflector stains & damage 1.75
- Rear body cargo loading state
- Water and oil leaks Full
A B

3-56
DAILY INSPECTION
l While driving at crawling speed
- Steering wheel
- Brakes
CAUTION!
When checking the engine compartment.
- Make sure that the engine is stationary.
- Use care to prevent injury by sharp body edges.
- Ensure that the engine is cool before touching, by hand.
- Make sure that no waste cloth or tools are left behind
in the engine compartment when you have completed
the inspection procedure.
l Remedial actions on old problems
Check the troubles and failures noted on the preceding day
or during your previous trip. Rectify the defects.

3-57

DAILY INSPECTION (Contd...)


l Behind the wheel
Steering wheel play
Place the steering wheel with front wheels in straight ahead
position on the wheel rim and lightly turn the wheel to check
for free play. The steering wheel rim should move less than EICHER
50 mm before the front wheels begin to move.
Move the wheel up and down, fore and aft, and to the right
and left to check for looseness.
If the wheel is excessively loose, adjustment or repair is
required.

l Parking brake lever stroke (Mechanical Brake)


The stroke must be 80 to 120 mm when pulled with a force
of 30 kg. If the stroke is out of the specification, get it
adjusted at an authorised service station.
Also check to ensure that when the lever is pulled and held,
the lever is securely locked in position.

l Parking brake lever operation (Air Brake)


Apply the parking brake & ensure smooth & complete
operation of the spring brake actuator push rod.

3-58
DAILY INSPECTION (Contd...)

l Brake fluid level


The brake fluid level in the brake reservoir tank should be
between MAX and MIN lines. If the level is below MIN,
raise the cover and remove the cap from the tank, and add
brake fluid up to the MAX line.
Make sure that the MAX line is not exceeded.
CAUTION ! Max

- Use care not to spill the brake fluid while replenishing.


Min
- The fluid, if spilt on body and resin parts, must be wiped off
immediately so as to avoid any chances of discoloration and
crack formation
- Do not use a mixture of different brands of brake fluid
because mixing changes the properties of the fluid. Make
sure that brake fluid under no circumstances is mixed with
mineral oils such as engine oil.
- Make sure that the oil tank is protected from contamination.
If there are foreign objects deposited in the tank, the tank
requires inspection and cleaning.
- If the brake fluid level is excessively low, leakage is
suspected. Get the vehicle inspected and repaired by an
authorised service centre.

3-59

DAILY INSPECTION (Contd...)

l Brake pedal operation


- Push the brake pedal by finger to ensure that there is a play
of 10 to 15 mm. After starting the engine depress the pedal
with a force of about 50 kg and check for clearance between
the pedal and floor-board. This clearance should be 45 mm
or more. If the clearance is smaller than that, or pedal action
is spongy, chances are that the brake fluid leaks or there is
air in the system. This may result in poor braking
performance or vehicle pulling to one side. The system
requires inspection and repair.

CAUTION !
After full application of brake pedal the angle between the
pushrod and the slack adjuster should not be less than 90 If it is
0.
10-15mm
less than 90 then take the vehicle to the nearest authorised
0
45
service centre for necessary brake adjustment mm

l Engine operating state


Check engine start up and check for abnormal noise.

3-60
DAILY INSPECTION (Contd...)
l Operation of gauges and warning/indicator lamps 10.50/10.59
Does the fuel gauge register the level enough for the trip
being undertaken? 3

40
4

60 80
5
C H E F
2 100
20 120

Does the water temperature gauge give a rising indication as 1


0
Km/h
140

the engine warms up?


Check the warning and indicator lamp by the following
procedure: For Hydraulic brake model
1. Check if the warning lamp comes on when the vacuum
in the brake system is disturbed by depressing the brake 3
4
5
E F
60 80
pedal several times. 2
20
40 100
120
1
0 140

2. With the starter switch in ON position and the engine Km/h


C H

stationary check if warning lamps are lit.


Start the engine and these lamps should go OFF
For Air brake model
3. Other indicator lamps are operational if they come on
when the respective switches and levers are operated.
After inspection, set all switches and levers to OFF 2
3

40
4

60 80
100
5
C H
AI
RP
RESSUR
E
10 Rear Bar Front 10
8 8
20 120 6 6
4 4
1
0 140 2
0 0
2
C H Low Low
Km/h
P

l Rearview mirror
Take the correct position on the driver’s seat and adjust the
mirror to obtain the best visibility. Wipe off dirt from the
mirror surface.

3-61

DAILY INSPECTION (Contd...)


INT

l Functional check of switches OF


F
ON

Operate each switch and ensure it operates normally. LO INT

LO
OFF

L
PASS HI LO
R OFF

HI

l Wiper Operation
- Push in the knob to check if the window washer
fluid is sprayed in the correct direction.
- Turn the lever to check wiper operation.
Be sure to spray washer fluid before operating the wiper.

l Door lock
Push the inner lock knob and operate the inner handle to
make sure that the door does not open.

l Horn
Press the horn button to make sure that the horn sounds.

3-62
DAILY INSPECTION (Contd...)

l Looking into the engine compartment 2

l Coolant level
The coolant level is OK if it exceeds the LOW level mark. If
coolant level is lower than that, remove the cap (2) from
1
the reservoir tank and add coolant up to the FULL level.
CAUTION !
Do not remove the radiator cap (1) except when replacing
the coolant.
Do not use hard water from well and river, as it causes scale
and adds dust.

l Engine oil level


Withdraw the oil level gauge (dipstick) and wipe away the
oil from the tip of the gauge and reinsert it all the way.
Slowly withdraw the level gauge once again and check the
position of oil on the gauge. The oil level on the gauge
should be within the range shown in the illustration.
CAUTION !
- Check the oil level before starting the engine with the
vehicle on a level surface.

3-63

DAILY INSPECTION (Contd...)


- When the oil level is to be checked after operation, allow
more than 30 minutes after shut down.
- Clean the filler port and its vicinity to prevent entry of dust
liter oil
when oil is added. 1.75
- When the oil level is to be checked after addition of oil,
allow more than six minutes. If the level is checked
immediately after addition of oil, a wrong reading will be
reflected.
Full
A B
- Wipe away all oil spilt at the time of addition.
- Select the proper type of oil considering the ambient
temperature. This should be on the basis of the tables shown
on page no 3-53.

CAUTION !
Do not mix different grade oil while topping up.

10-15 mm

l V-belt tension and damage


Check for the deflection of the V-belt when it is pressed at its
center with a force of about 10 Kg. The V-belt should deflect
by about 10 to 15 mm.
If the deflection does not lie within the specified range it
calls for adjustment. Insufficient tension will result in
undercharging or overheating whereas, excessive tension
could cause damage to alternator or V-belt itself.

3-64
DAILY INSPECTION (Contd...)
l Adjustment of V-belt tension by alternator
Slightly back off the mounting bolts at the top and bottom of
the alternator (indicated by arrows) and move the alternator
to adjust tension. Tighten the bolts after adjustment.

l Adjustment of V-belt tension by compressor


Tighten or loosen the adjusting bolt of the compressor to
tighten or loosen the v-belt respectively as required.

CAUTION !
To ensure safety, disconnect the negative cable from the
battery before adjustment.

Colour of exhaust gases.


Check for colour of exhaust gases after the engine has been
warmed up.
The colour of exhaust indicates the condition of the engine.

Colour of exhaust: Engine condition


Colour less or faint blue Good
Black Wrong, indicating
incomplete combustion

White Wrong, indicating


combustion of engine
oil with fuel.
CAUTION !
When the atmospheric temperature is low, the exhaust gases
will appear white because of the low temperature. Use care
not to confuse it with white exhaust gas.

3-65

DAILY INSPECTION (Contd...)

Around the vehicle


- Checking lamps
Operate each switch to make sure that the corresponding
lamp comes on or flashes :

Headlamps
Parking lamps
Turn signal lamp
Clearance lamps
Tail lamps
Licence plate lamps
Meter illumination
Hazard Warning lamps
Room lamp

Note :
When the turn signal lamps flash, the indicator lamp in the
meter also flashes.

Depress the brake pedal to check that the stop lamps come
on. Place the gearshift lever in “R” position to ensure that
the backup lamps come on.
Check lens of each lamp for contamination, damage and
water entry

3-66
DAILY INSPECTION (Contd...)
l Tyre inflation pressure
Check the inflation pressure when the tyres are
cold before a trip.

Model Front Rear


PSI (Kgf/cm2) PSI (Kgf/cm2)
10.50 60 105
10.59 60 95
10.60 G 60 60
10.70 75 75
10.75 60 100
10.80 105 105
10.90 110 110
10.95 70 85
11.10 85 100

CAUTION !
On rear tyres, make sure that there is no
difference in inflation pressure between the
inside and outside tyre. This will result in faster
wear on the tyre with higher inflation pressure.
Do not use both the radial and bias-ply tyres on a
vehicle.
Make sure that the air valves are capped.

3-67

DAILY INSPECTION (Contd...)

Depth of tyre treads, foreign objects, cracks


Check to ensure that the tyre treads have a depth of more than
1.6 mm.
Check also for stones, nails and other foreign objects
embedded in the tyres and also check for cracks and
abnormal wear.
* Worn tyres could cause slipping and burst.
l Broken chassis spring
Check leaf springs for breakage. Check also the vehicle
position for unusual tilt.

l Removing condensate from water separator


For the proper functioning of the fuel injection Pump and to
get longlasting performance from the same, the Fuel should
be free from water content. Please check the water separator
daily for water content and drain if required when the water
level ring reaches the mark.
CAUTION !
l Do not disconnect the water separator from the fuel system
l Drain water from water separator daily
- Ref Daily inspection for draining procedure

Spare tyre installed state


Check the spare tyre carrier for damage and check that the
spare tyre is fixed securely.

3-68
DAILY INSPECTION (Contd...)

l Licence plate and reflector stains and damage


Check for stains and damage and check installed state.
l Rear Body cargo loading state
Check that cargo is loaded uniformly and check that cargo is
secured by canvas or rope when necessary.
l Water and oil leaks
Check the underbody for possible leaks of water and oil.
l While driving at crawling speed
Drive the vehicle at 20 km/h or lower speeds on a safe road
to check for the following
- Steering wheel
Check if you feel steering shock or loose directional
control.
Check also for hard steering.
- Brakes
Make sure that you have good braking performance.
Ensure also that the vehicle does not pull to one side
during braking.

3-69

SIMPLE SERVICING
The following pages cover simple maintenance and
servicing procedures that you can perform yourself.
After the service job, make sure that waste cloth or tools are
not left behind on or around the engine. Inflammable objects
left in the engine compartment could start a fire.

Observe following precautions when performing the service


job.
- Select a safe location for the job.
- Remember, safety must come first.
- Use the right tools.
- Make sure that the engine is stationary.
- Take necessary measure to prevent the vehicle from moving
during the work. Use parking brake lever and chocks for
wheels.

3-70
SIMPLE SERVICING (Contd...)

Pg. No.
1. When a tyre blows out
a) Spare tyre 3-72
b) Jack-up points 3-73
c) Replacing tyres 3-74
d) Tyre rotation 3-78
2. Inspecting and topping up the battery 3-79 .
3. Cleaning battery terminals 3-80
4. Cleaning and replacing air cleaner element 3-80
5. Replacing oil filter element 3-82
6. Replacing fuel filter element 3-83
7. Checking & replacing transmission gear oil 3-86
8. Checking & replacing rear axle gear oil 3-87
9. Replacing engine oil 3-88
10. Replacing coolant 3-90
11. Replacing lamp bulbs 3-93
12. Blown fuse 3-95
13. Caring for your vehicle 3-98

3-71

SIMPLE SERVICING (Contd...)

l When a tyre blows out


1. Spare tyre
Remove the spare tyre upper bolt & bracket from spare tyre
carrier bracket.
Insert the spare tyre cranking handle into the hole in the
spare tyre carrier and turn handle counterclockwise, and the
spare tyre comes down.
To install, place the tyre with the convex side of disc wheel
upward, mount the hanger (1) in the disc wheel hole, and
turn the cranking handle clockwise to wind up the chain.
After the tyre has been brought up a little make sure that the
hanger fit into the disc wheel hole and the chain is not 1
twisted.
After the tyre has been fully raised, tighten by hand to about
30 kgf & remove the cranking handle taking care not to turn
the handle in the reverse direction. Check to ensure that the
tyre is secured in position firmly.
Fix the upper spare tyre bracket & bolt along with spare tyre
carrier.
If spare tyre (LUG) has to be used in front, it should be
replaced by the repaired rib tyre at the front at the earliest
occasion to avoid relatively inferior steering performance.
CAUTION !
If you cannot mount the removed tyre in position (spare tyre
hanger), load it on the cargo deck or in cabin and ask your
nearest authorised service centre for inspection and
correction

3-72
SIMPLE SERVICING (Contd...)

l Jack-up Points
The jack-up points are as follows:
Front wheels-Under leaf springs
Rear wheels-Under rear axle housing
To raise
If the jack-up point is too high, extend the jack by turning
the jack head counter-clockwise. Having located the jack
head use the wrench handle provided for turning the jack nut
by fixing the handle on the holes provided on the periphery
of the jack nut.
To lower
Turn the jack nut in opposite direction with the help of
wrench handle.

CAUTION !
Use only the jack provided for the vehicle
Use the jack only when replacing tyres.

3-73

SIMPLE SERVICING (Contd...)


Use the jack on a flat, solid ground, Avoid extending more than
necessary.
Strictly observe the specified jack-up point. The vehicle must
not be raised with the jack installed at any other position.
Apply chocks to the wheels
If the jack gets out of position, it could be extremely dangerous.
When you are using the jack, never get under the vehicle or
shake the vehicle when it is jacked up.
If the vehicle needs to be raised on the jack for long, use wooden
blocks or square bars to support the vehicle.
l Replacing tyres
Preparation
l. Pull up your vehicle to road side to prevent hindrance to
other traffic on road and use a red flag or hazard warning
lamp to warn drivers of other vehicles behind you.
2. Pull the parking brake lever all the way.
3. Take out the tools, jack and spare tyre.
4. Apply chocks before and behind the tyre diagonally
opposite to the one to be replaced.
( e.g.: Chock the left front wheel to replace the right rear tyre)

3-74
SIMPLE SERVICING (Contd...)

Jacking up
1 . Set the jack at the jack-up point. See “Jack-up points”.
2. Slightly back off wheel nuts with the wheel nut wrench. Do
not remove them completely.
3. Raise the vehicle on the jack until the tyre is just off ground.
Ensure that the vehicle “is securely” held on the jack.
CAUTION !
1. Ensure that the wrench handle is fully inserted into the Double Nut Type
wheel nut wrench and that the wheel nut wrench is installed
on to the nut all the way so that it does not slip while
working .
1

Double Nut Type


2. Note that the wheel nuts (2) (with marking R) on the right
hand tyres have right-hand threads & wheel nuts ( 1 ) (with
marking L) on the left tyres have left-hand threads. To 2
loosen the nuts, turn counterclockwise for the right-hand
side and clockwise for the left-hand side.
Single Nut Type
Single Nut Type
3. Loosen the nut anticlockwise direction to remove the wheel

3-75

SIMPLE SERVICING (Contd...)

l Removing the tyre


1. With the wheel nuts removed, remove the tyre.
2. On a double-tyre vehicle, first remove the outside tyre, then
temporarily lower the vehicle. Using the opposite en (square
hole) of the wheel nut wrench, loosen the inner wheel nuts to
remove the inner in the same way.
l Installing the tyre (Double Nut Type)
1. Dual tyres should be installed as follows:
After the inside tyre ( 1 ) has been completely mounted with the
inner wheel nuts (3) jack up the vehicle again and install the
outside tyre ( 2 ). Double Nut Type
2. Even when only the outside tyre ( 2 ) is to be replaced, make sure 1 2
that the inner wheel nuts ( 3 ) are tightened to specified torque
before installation of outside tyre (2).
When the outside tyre ( 2 ) is installed make sure that the air plug
is at a different position from that of the inside tyre.
3. Clean the tyre mounting surface of the brake drum and the
inside of disc wheel before installation of a tyre.
* Take care not to damage the threaded portions of wheel nuts. 3
3
l Installing the tyre (Single Nut Type)
1. Dual tyres should be installed as follows: Single Nut Type
After the inside tyre ( 1 ) has been completely mounted inner
install the outside tyre ( 2 ). 1 2
2. When the outside tyre ( 2 ) is installed make sure that the air plug is
at a different position from that of the inside tyre.
3. Clean the tyre mounting surface of the brake drum and the inside
of disc wheel before installation of a tyre.
* Take care not to damage the threaded portions of wheel nuts.
4. Tighten the wheel nuts in clockwise direction in the specified
sequence as below.
3-76
SIMPLE SERVICING (Contd...)
4 Partially tighten the wheel nuts with the taper portion
facing the disc wheel. At the same time, align each bolt
with the bolt hole in the disc wheel so as to prevent
eccentricity.
5. Lower the jack
6. Tighten the wheel nuts in two to three stages in the 3
sequence shown. In the final step, tighten the wheel nuts 1
2
to the specified torque. (45~55Kgm)
CAUTION! 5 4
- Make sure the wheel nut wrench is inserted all the way
into the wheel nuts. If the wrench does not fit deep
enough it could result in accident due to slippage.
- As an additional precaution when you apply your body
weight to tighten the wheel nuts, hold on to the vehicle
body for support and take care that you do not fall down.
7. Store the tools and removed tyre and remove the chocks.
8. After a short trip, check for loose wheel nuts. Also
adjust tyre inflation pressure as early as possible.

3-77

SIMPLE SERVICING (Contd...)


(Double Nut Type) (Single Nut Type)
l Retightening wheel nuts (Double Nut Type)
R
Retighten the wheel nuts at regular intervals to the specified
torque.
See page 3-77 for proper tightening procedure. Wheel nuts on
R
dual tyre should be tightened in the following sequence. R
Wheel Nut
l. Loosen the outer wheel nuts (1).
2. Tighten the inner wheel nuts (2) to the specified torque.*
R
3. Tighten the outer wheel nuts (1) to the specified torque.*

* Specified torque = 45~55 Kgm


l Retightening wheel nuts (Single Nut Type)
Retighten the wheel nuts at regular intervals to the specified
torque. 10.70, 10.75
See page 3-77 for proper tightening procedure.
* Specified torque = 35~45 Kgfm
l Tyre Rotation
Due to use of rib tyres in the front and higher PR lug tyres in
the rear and spare wheel, tyre rotation pattern is
recommended as shown on the right.

10.50, 10.59 10.80, 10.90, 10.95, 11.10

3-78
SIMPLE SERVICING (Contd...)
l Inspecting and topping up the battery.
The battery fluid level should be between the UPPER (1)
and LOWER (2) levels or 10 to 15 mm above the plates. If
the level is low, remove the caps and add distilled water upto
the UPPER level or 15 mm above the plates. There are six
caps installed on a battery.
CAUTION !
1. The battery generates hydrogen gas, therefore, any fire
or sparks in the vicinity of the battery should be avoided.
2. When a metal tool is used near the battery, disconnect
the cable from the (-ve) terminal before hand for the
sake of safety.
3. In case of skin contact with the battery fluid, wash the
fluid away, immediately. If the fluid gets in the eyes,
thoroughly wash away with a large amount of clean
water and get medical attention immediately.
4. After addition of distilled water, operate the vehicle to 1
charge the battery, as there is danger of freezing when
the atmospheric temperature low. 2
5. If there is a loose terminal, tighten it firmly. If there is
white powder on the terminals, wash away with hot
water and then apply a thin coat of petroleum jelly.
6. When the battery needs charging, disconnect the battery
cable from the (+ ve) terminal, remove all the caps, and
charge the battery in a well-ventilated place.
Note : Keep the ignition switch "off" while removing Battery
terminal

3-79

SIMPLE SERVICING (Contd...)


l Cleaning battery terminals
Clean battery terminals if corroded, if white powder builds
up at the terminals, use hot water to wash it off. If the
corrosion is very heavy, use wire brush and sand paper for
cleaning.
Apply petroleum jelly to the terminals after cleaning.
* Be sure to close all filler ports while cleaning so as to
prevent entry of foreign matter into the cells.

l Cleaning of air cleaner element

Cleaning intervals 5,000 Kms.

Note : ECU must be connected or disconnected to the wiring


harness only when ignition switch is in "off" condition.

3-80
SIMPLE SERVICING (Contd...)
Procedure for cleaning of wet type air cleaner:
1. Loosen the three wing nuts ( 1 ) and remove the oil pan ( 2 ).
2. Remove the wing nut (4) holding the element (3) and withdraw the element
(3).
3. Soak the element in diesel and clean dust, oil etc.. After cleaning blow air
against the steel wool to remove dust as well as oil.
The oil should be replaced and the inside of the oil pan cleaned when the 1
element is cleaned.
4. After the oil pan has been cleaned, supply engine oil up to the level mark.
5. Install by reversing the order of removal. 3

CAUTION !
The element may be washed and reused as many times as you want but a
4
damaged or clogged element should be immediately replaced.

Procedure for cleaning of dry type air cleaner: 2


1. Loosen the wing nut (1) and remove the cover (2).
2. Remove the element (3) by removing the nut )4)
3. Remove the nut (5) holding the safety cartridge (6)
4. Remove the safety cartridge (6)
5. Remove the cyclone (7) 3
6. Clean both air cleaner element (3) & safety cartridge (6) y blowing te air
inside out
4
7. By squeezing and manipulating action remove dust deposit evacuator cap 2
(8).
8. After cleaning the air cleaner assemble all the parts by reversing the order 1
removal
CAUTION !
Both the element & safety cartridge should be cleaned when red band on
8
restriction indicator appears. Air cleaner element (primary) should be 7
replaced after two cleaning intervals of primary cartridge & Air cleaner 6
safety cartridge (secondary) should be replaced after two years or at the
time of 3rd replacement of primary cartridge whichever is earlier. 5

3-81

SIMPLE SERVICING (Contd...)


Replacing oil filter element
! Main oil Filter : First replacement at 5,000 then every
20,000 kms.
! Bypass oil Filter : First replacement at 5,000 then every
20,000 kms.
If the oil pressure warning lamp goes on, the oil filter element Oil pump
may be clogged.
CAUTION !
The element cannot be cleaned and reused. Always replace the
element with new one if it has become clogged. Filter head

Replacement procedure:
O-ring
1. Place a suitable container under the drain plug and remove
the plug to drain engine oil from inside the filter. After
draining tighten the drain plug. Element
2. Loosen the Centre bolt and remove the filter case containing
the element
3. Wash all the parts, except the element and reassemble the
filter.
- Replace O-rings and element with new ones. Coat O-
Spring
rings with engine oil before installation. Make sure they
arc not twisted.
- First insert the centre bolt on the filter case then put the
spring and element on the centre bolt.
Make sure that the spring is installed with its seat
Filter case
towards the element. Byepass
- Install the O-ring on the filter case and secure the centre Filter
bolt to the filter head.
Tightening torque: 3.0 to 3.5 kg fm.
Drain plug Centre bolt

3-82
SIMPLE SERVICING (Contd...)

4. Replenish the engine oil.


If only the oil filter has been replaced, add oil
( approx. 1.5 ... liters.).
5. Wipe any spilt oil.
6. Run the engine at idle to check for oil leaks. As a final check,
check level. Centre bolt
7. Using filter wrench (special tool) loosen the bypass filter.
Replace the bypass filter with a new one. Filter head

Replacing fuel filter element


Stage I - Every 10,000 kms.
Stage II - Every 20,000 kms. O-ring

CAUTION ! Element
The element cannot be cleaned and reused. Be sure to replace it
with a new one.

Replacement procedure: Filter case

1. Connect vinyl pipe to the drain cock and put a suitable


Gasket
container under it.
2. Loosen the air plug and then loosen the drain cock to drain Drain cock
fuel in the fuel filter. Tighten the drain cock.
3. Loosen the center bolt and remove the element together
with filter case.

3-83

SIMPLE SERVICING (Contd...)

4. Other than the element, wash parts in petrol and reassemble


them as they were before.
- Replace the O-ring and gasket of the element with new
ones.
When fitting the O-ring make sure it is not twisted.
- Insert the centre bolt into the filter case and fit the spring
washer and element onto the centre bolt in the order
shown.
5. Operate the fuel feed pump to feed fuel. Bleed air from the
fuel system using the procedure outlined on page 3-46.
6. Wipe out any spilt fuel.
7. Start the engine and check for fuel leaks.
CAUTION !
Wipe clean any spilt diesel fuel, as it could start a fire.

3-84
MAINTENANCE RECOMMENDATIONS FOR
TURBOCHARGER

Turbochargers and boost pressure control valves do not


require any maintenance.
Engine oil has to be changed regularly as recommended.
Regular replacement of oil filters & air filter has to be carried
out as per recommendation.
Checks have to be made on the oil, air and exhaust piping, as
well as, on all other connections and seals, to ensure that they
are tight and no damage is seen.
When carrying out maintenance work on the engine (e.g.
adjusting engine valves), openings in pipe and turbocharger
should be closed.
When fitting the turbocharger to the engine, fill the central DON'TS
housing with clean oil and ensure that all piping to the
turbocharger is cleaned thoroughly before fitment. l Don't run the engine with low oil pressure. switch
off the engine when the oil pressure-warning
DO'S AND DON'TS FOR SATISFACTORY lamp starts glowing. Contact nearest Eicher
FUNCTIONING OF TURBOCHARGER Authorised Service Center.
l Don't put the engine under full acceleration
DO'S immediately after starting.
l Regular change of engine oil/oil filters as per l Don't switch off the engine under full
recommendation. acceleration.
l Regular change/cleaning of air filter element as per l Don't run with damaged / faulty connections from
recommendation. the air cleaner to the turbocharger / turbocharger
l Check for oil pressure at engine idling condition. Minimum to the inlet manifold.
oil pressure to be as per recommendation. l Don't run with damaged / faulty connections to
l Idle the engine for 3 minutes after starting the engine. the turbocharger turbine inlet and from turbine
l Idle the engine for 3 minutes before switching off the engine. outlet.
l Regularly check all air, oil and exhaust connections for leaks l Don't lift the turbocharger by holding the waste
and abnormal dust / oil / carbon build up. gate actuator control rod.

3-85

SIMPLE SERVICING (Contd...)


l Checking and replacing transmission gear oil

Checking interval 15,000 kms.


Replacing interval After initial 5000 kms.
Thereafter, every 30,000 kms.

l Inspection and Replenishment


Remove Inspection plug and check to see that oil is full to
the brim. If it is not so, top up gear oil up to the mouth of the
Inspection plug hole and check for leakages.
Replacement
- While the oil is still hot after driving, remove drain plug
and drain the gear oil.
- The drain plug has a magnet. Fit the plug securely after
removing iron particles.
- Pour gear oil until it overflows from the Inspection plug
hole.

CAUTION
Do not check or replace transmission gear oil immediately
after driving.

Park the vehicle on a level ground while checking oil level.

3-86
SIMPLE SERVICING (Contd...)

l Checking and replacing Rear axle gear oil

Checking intervals 15,000 kms.


Replacing intervals After initial 5000 kms.
Thereafter, every 30,000 kms.

l Inspection and Replenishment


Remove Inspection plug and check to see that oil is full to
the brim. If it is not so, top up differential oil until it
overflows from the Inspection plug hole.
l Replacement
- While the oil is still hot after driving, remove drain plug
and drain the differential oil.
- After fitting the drain plug securely, remove the
inspection plug and pour differential oil until it
overflows from the plug hole.

CAUTION !
Do not check or replace differential oil immediately after
driving.

Park the vehicle on a level ground while checking oil level.

3-87

SIMPLE SERVICING (Contd...)


l Replacing engine oil
Every 20,000 kms with Eicher Genuine Engine oil. Every
10000 kms with other recommended engine oils.
Please refer Page No 2-10 for recomended grades of oils.
Total capacity: 11 liters (This also includes oil in the oil
filter ).

To prolong the life of your vehicle, make sure that an oil of


proper viscosity suitable to the ambient temperature is added.
For details refer (Pg 3-53).
The procedure for oil change is as follows:
l. Park the vehicle on a level ground.
2. Place an oil receiver or can under the oil pan.
3. With the engine warmed up stop the engine and remove the
drain plug from the oil pan to discharge the oil.
4. Securely mount the drain plug and pour in engine oil
through the oil filler of the rocker cover on the top of the
engine.
5. Run the engine gently for a few minutes and check for oil
leaks. In about 30 minutes after the engine has been
stopped, check the oil level with oil level gauge.
If the oil level is checked immediately ofter shutdown of the
engine, the level will show a lower oil level.

3-88
SIMPLE SERVICING (Contd...)
CAUTION !
- When the temperature of the engine is high take care to
prevent burns.
- Make sure that all spilt oil is thoroughly cleaned.
- High speed and high load operations deteriorate engine oil
faster. In such application, oil needs to be changed earlier
than
specified.
l Replacing coolant
Replacement intervals Every 75,000 kms. or one year
Coolant Soft water mixed with
antifreeze/ antitrust.

Coolant Capacity 14 litres


(including 1 litre in reservoir tank).
Recommended coolant: Golden cruiser 1200
( 15 % by volume ).

3-89

SIMPLE SERVICING (Contd...)

CAUTION !
- Clean the cooling system and replace the coolant at the
specified intervals.
l Procedure for replacing coolant
1. After the radiator cap has been removed, loosen the drain
plugs at the bottom of radiator and at the engine to
discharge the coolant.
2. With drain plugs refitted, pour in soft water (preferably hot
water) from the radiator filler port.Start the engine and let it
run at high idle until the coolant temperature becomes 85° C
or higher. Keep running the engine for another ten minutes,
and then discharge the water. Repeat this procedure until
the drained water runs completely clean.
3. Pour the required amount of antifreeze/antirust into the
radiator and add soft water to the brim of the radiator cap.

3-90
SIMPLE SERVICING (Contd...)

4. With the radiator cap removed, run the engine for a while to
bleed air from the cooling system.
5. Stop the engine and check for the coolant level. If the level is
low, add coolant to the brim of the radiator cap.
6. Reinstall the radiator cap in position.
7. Pour the required amount of antifreeze into the reservoir
tank and add soft water to the FULL mark and replace the
cap in position.

CAUTION !
If the radiator gets clogged or coolant is seriously
contaminated, get your vehicle inspected.

CHECKING AND REPLACING POWER


STEERING OIL.
l Inspection and replenishment
(Applicable for vehicles fitted with power steering)
With the front wheels placed in straight ahead position, stop
the engine. Remove the oil filler cap along with the oil level
gauge from the reservoir. Wipe clean the oil level gauge.
Reinsert the oil level gauge all the way inside the reservoir
and tighten the cap. Remove the cap, slowly withdraw the
oil level gauge once again. Check the oil level mark on the
gauge.

3-91

SIMPLE SERVICING (Contd...)

The oil level should be between MAX. and MIN. level marks
as, indicated on the oil level gauge. If the level is low, add
Automatic Transmission Fluid (DEXRON II D/F) up to the
MAX. level mark.
Check the oil level with the vehicle on flat, level ground.

CAUTION !
- Oil level should not go below the MIN. level mark. If the
Max
oil level is low, hard steering or unusual noise will result.
For oil change, take your vehicle to the nearest Authorised
Service Centre.
Min
l Replacement
Ask your nearest Authorised Service Representative to
replace power steering oil.

3-92
SIMPLE SERVICING (Contd...)

l Replacing lamp bulbs


Make sure that the lamp bulbs are replaced with those of the specified voltage
and wattage.
Before replacement, ensure that the starter switch is in “LOCK” and all other
switches are in “OFF” positions.

l Lamp bulb details

Lamp name Bulb wattage 1


Model 10.50, 10.59 10.70, 10.75, 10.80, 10.90, 10.95 3
1. Head lamps Inner type 45/40W 55/60W
Outer Type 55/60W 2
2. Front and side turn signal lamps 21W
3. Clearance lamps 5W
4. Rear turn signal, Rear turn signal 21W
stop tail & backup lamps
lamps Stop & tail lamps 21/5W
Back up lamps 21W 4
5. Number Plate Lamp 10W 5
6. Room lamp 8W

3-93

SIMPLE SERVICING (Contd...)


l Headlamps
1. Remove the decoration plate.
2. With the attaching screws loosened remove the lamp
unit.
3. Remove the rubber cover, bulb retaining ring and bulb.
Replace the bulb.
4. Reinstall lamp unit ‘TOP’ mark facing upwards.

CAUTION !
If you replace headlamps yourself, take your vehicle to the
nearest authorised service centre for focus setting.
l Room lamp
lnsert a screwdriver into the groove on top of the lens and
pry it to detach the lens. To remove the bulb, turn it
counterclockwise while pushing it in. To reinstall, turn the
bulb clockwise.

3-94
SIMPLE SERVICING (Contd...)
l Other Lamps
For replacement of bulbs of warning lamps, indicator lamps
and other lamps, replace the bulb after removing the lens.

l Blown fuse
If a lamp does not come on or an electrical device is
inoperative, the fuse has probably blown. Know the
location of the fuse box and the names of circuits protected
by each fuse so that you can fix a blown fuse yourself, page
No 3-96.

l Replacing a blown fuse


The fuse box is located at the left-most end of the instrument
panel.
Opening the glove box will help make the removal of the
fuse box cover easier.
To replace the fuse, proceed as follows:
1. Place the starter switch in LOCK position.
2. Remove the blown fuse.
3. The fuse shown in the illustration is blown. Replace it
with a spare fuse.

3-95

SIMPLE SERVICING (Contd...)


l Fuse details
No. Capacity Devices protected
l. l0A Left headlamp
2. 15A Horn, stop lamp
3. l0A Right headlamp
4. I 5A Tail lamp, license lamp, clearance lamp
5. 15A Room lamp
6. 15A Turn signal lamp, backup lamp
7. l0A Wiper, windshield washer,
exhaust brake

CAUTION !
l Make sure that a blown fuse is replaced with a good one of
the same capacity.
l When the cause of blown fuse cannot be identified or when
the fuse blows frequently, get your vehicle inspected at the 15 10
nearest authorised service center.
15 15
10

10

10
10

15

3-96
SIMPLE SERVICING (Contd...)
Replacing fusible link
For additional protection the vehicle has a fusible link in the
power circuit that functions also as a fuse. A blown fusible link
can be easily identified; its insulation cover is bubbled or burnt
because of the heat. If the cover stretches when pulled between
fingers, it means that the link is blown.
If the fusible link is blown, isolate and repair the cause before
attempting replacement.

CAUTION !
- Before replacing a blown fusible link, make sure that the
negative battery cable is disconnected from the battery so as
to ensure safety.
- Use genuine fusible links for replacement.

3-97

SIMPLE SERVICING (Contd...)

l Caring for your vehicle


Be sure to wash your vehicle when :
- Your vehicle has traveled a coastal area.

- You have driven on road which are muddy

3-98
SIMPLE SERVICING (Contd...)

- Coal tar, soot, sap, and bird droppings are deposited on your
vehicle.

- Your vehicle is fouled with dust and mud.

l. Wash the underbody and the inside of the fender by


increasing the pressure of water.
2. Completely shut all portions and clean deposits with a
sponge.
3. Use car shampoo if the body is seriously dirty.
4. After deposits and dust have been thoroughly washed away,
wipe with soft cloth etc., in such a way so that no spots are
left behind.

3-99

SIMPLE SERVICING (Contd...)

CAUTION !
- Take care not to splash water over the electrical parts in the
engine compartment.
- When washing the underbody, be careful not to get hurt by
sharp edges of metal parts.
- In cold areas, carefully wipe off moisture from doors and
key slots after the vehicle has been washed. Key slots and
rubbers can freeze up if there is water left on them.
- Do not wash plastic and resin parts in thinner or gasoline as
discoloration or cracks will result.

l Waxing
Wax the vehicle once a month or when the coating does not
repel water well. Do the waxing in shade after the vehicle
body temperature has fallen below your body temperature.

3-100
GREASING POINTS

Propeller shaft Rear spring Rear spring


Drag link front end Drag link rear end (Universal Joint) front end rear end

Steering shaft

Door hinges
King pin bearing portion Tie rod Slack adjuster Propeller shaft ‘S’ Camshaft
(right & left) (Both end) (Front & Rear) (Slip joints) (Front & Rear)

3-101

SPECIFICATIONS
MODEL 10.50 10.59 10.75 10.80 10.90 10.95 11.10
Wheel base C E E C E F H C E F H E F H *K E F H G H
Pay Load (FSD) (Kg) 2995 2895 3680 4810 4700 4595 5610 5500 5395 5910 5815 5720 5620 5530 6595 6500 6400 6498 6980
Pay Load (HSD) (Kg) 2885 2730 3580 4635 4475 4310 5367 5207 5062 5504 5590 5455 5355 5205 6550 6235 6135 6566 6770
DIMENTIONS AND WEIGHTS
Overall length (FSD) (mm) 4875 5490 5130 6030 6645 7080 5130 6030 6645 7080 6030 6545 7080 8276 6030 6545 7080 7693
Overall width (FSD) (mm) 2146 2270
Overall Height (FSD) (mm) 2340 2360 2340 3100 2340 3100 2340 2360 2370
Overall length (HSD) (mm) 4875 5490 5130 6030 6645 7080 5130 6030 6645 7080 6030 6520 7080 8275 6030 6520 7080 7693
Overall width (HSD) (mm) 2146 2150 2146 2266
Overall Height (HSD) (mm) 2678 2680 2678 2340 3365 2680 2678 2340 3365 2678 2790 2873 2370
Wheel base (mm) 2750 3350 2750 3350 3760 4050 2750 3350 3760 4050 3350 3760 4050 4800 3350 3760 4050 3800 4300
Track - Hydraullic brake Front (mm) 1615
Track - Hydraullic brake Rear (mm) 1595 1495
Track - Air Brakes Front (mm) 1645 1800
Track - Air Brakes Rear (mm) 1525 1680
Ground Clearance (mm) 210 230 210 230 220
Cargo Deck (FSD) :Inside length (mm) 2530 3750 3658 4298 4938 4938 3658 4298 4938 5334 4298 4938 5334 6523 4298 4938 5334 5242 5791
:Inside Width (mm) 2012 2134 2134
:Inside Height (mm) 580
Cargo Deck (HSD) :Inside length (mm) 2530 3750 3658 4298 4938 4938 3658 4298 4938 5334 4298 4938 5334 6523 5242
:Inside Width (mm) 2012 2134
:Inside Height (mm) 1585 1585
ULW (FSD) (Kg) 2405 2505 2570 2640 2750 2855 2340 2640 2750 2855 2340 2905 3000 3100 3190 2905 3000 3100 3520
ULW (HSD) (Kg) 2575 2670 2815 2975 3120 2678 2815 2975 3120 2678 3130 3265 3365 3515 2950 3265 3365 3370
GVW (FSD) (Kg) 5400 6250 7450 8250 8720 9500 10500
GVW (HSD) (Kg) 5400 6250 7450 8250 8720 9500 10500
Note * Supply condition : Cowl & chassis. Other dimensions are for Cab and FSD
Specifications are subject to change, without notice.
3-102
SPECIFICATIONS (Contd...)
MODEL 10.50 10.59 10.75 10.80 10.90 10.95 11.10
Wheel base C E E C E F H C E F H E F H *K E F H G H
Max. Gradiability E483 NA (%) 28 27 25.5 27.5 21.5 18 17
Max. Gradiability E483 TCI (%) 37 31 29 29.5 24 21 17
Max. Gradiability E483 EDC (%) 25.5 29.5 25.4 17
ENGINE
Model BS I E483 NA
Type BS I Diesel 4 cyl. Direct Injection
Cooling system BS I Water cooled
Displacement (cc) BS I (mm) 3298
Max Power Kw/ rpm(DIN) BS I 61/3200
Max Torque Nm/rpm (DIN) BS I 206/1920
Model BS I I E483 TCI
Type BS I I Diesel 4 cyl. Direct Injection Turbo charged
Cooling system BS I I Water cooled
Displacement BS I I 3298
Max Power Kw/ rpm(DIN) BS I I 70/3200
Max Torque Nm/rpm (DIN) BS I I 285/1400
Model BS I I I E483 EDC
Type BS I I I Diesel, 4 Cylinder, Direct injection, Turbo charged , Electronically controlled
Cooling system BS I I I Water cooled
Displacement BS I I I 3298
Max Power Kw/ rpm(DIN) BS I I I 68/2800
Max Torque Nm/rpm (DIN) BS I I I 260/1500
ELECTRIC SYSTEM
Battery 12V - 70 Amp hr
Alternator 12v - 50A
Note: Specifications are subject to change.
3-103

SPECIFICATIONS (Contd...)
LUBRICANT & COOLANT CAPACITY
Engine 11 litres
Transmission 3.4 litres
Differential
Overhang type 4 litres
Straddle Mtg. type 4.5 litres
Steering gear Manual steering 0.8 litres
Power steering 2.0 litres
Air Cleaner 1.5 litres (E483 NA)
Fuel tank 10.50 / 10.59 : 60 litres 10.70/10.75 : 100 litres
10.90/10.95/11.10 : 190 litres
Coolant Recommended coolant : 14 litres
Golden Cruiser 1200 (15 % by volume)
Brake oil ( Dry filling) 0.5 litres
Hub greasing Front 340 gms (each hub)
Rear 270 gms (each hub)
DRIVE TRAIN
Clutch Single dry plate diaTelragm hydraulic assisted
Transmission 5 forward synchromesh; 1 Reverse
Final drive Hypoid gears
CHASSIS & SUSPENSION
Frame LCV Ladder type ‘C’ Channel
MCV Ladder type straight chassis
Suspension (Front) Semi elliptical leaf spring with double acting shock absorbers.
Suspension (Rear) Semi elliptical leaf spring & helper leaf spring with double
acting shock absorbers.
Note: Specifications are subject to change.
3-104
SPECIFICATIONS (Contd...)
STEERING
Type Manual Recirculating ball nut
Variable gear ratio 26.5-30.5
Power Steering Integral ball & nut
Gear ratio 18.8:1
BRAKES
System Dual circuit hydraulic vacuum assisted
Front - 2 leading, Rear- Dual 2 leading shoes
10.90 : Double Diaphragm Master V ac Dia : 9”
10.50, 10.70, 10.75 : Single Diaphragm Master V ac Dia : 10.5”
10.75, 10.90, 10.95, 11.10 : Dual circuit full air brakes
Front - 2 leading, Rear (For air brakes vehicle)

Note : Specifications are subject to change without notice.

3-105

SERVICE DATA

Inspection Item Specification


Steering wheel play
(with front wheels in straight ahead position, on the wheel rim) 0 to 50 mm
Brake pedal Play 10 to 50 mm
Stroke margin 45mm or more (aprox.50-kg pedal pressure)
Clutch pedal Play 10 to 15 mm
Clearance from 35mm or more
floorboard when depressed
Parking brake lever stroke 80 to 120mm (30-kg operating force)
Depth of tread groove 1.6 mm or more
Battery fluid level * Approx. 10mm above plates
Engine idle speed 600 to 650rpm
Fan belt tension (deflection when depressed with a 10-kg force at the center) 10 to 15mm
Coolant 14 lit
* Not required for “Maintenance Free” battery

3-106
TROUBLE SHOOTING AND CORRECTION
Should trouble occur, take corrective action according to the following table. If it is not possible for you to correct the
defect,take your vehicle to the nearest authorised service centre for inspection and repair.
Defect Probable Cause Corrective action
1. Engine does not start when starting - Run down battery Recharge or replace
switch is turned on
- Starter does not rotate or - Disconnected, loose or corroded Clean the terminals and securely
rotates at slow speed battery terminal mount them
- Disconnected earth Connect securely
- High engine oil viscosity Replace oil with proper viscosity
- Starter turns but engine - Low/no fuel Replenish
does not start - Water in fuel Replace
- Air in the fuel system Bleed the system
- Diesel filter clogged Replace
- Air cleaner element clogged Clean
- No current / Defectivesolenoid switch Rectify / Replace

3-107

TROUBLE SHOOTING AND CORRECTION (Contd...)


Defect Probable Cause Corrective action
2. Engine Stalls when speed is reduced - Idling speed too low Adjust by throttle button
- Engine too cold Allow engine to warm up fully
- Diesel filter clogged Replace
- Air cleaner element clogged Clean
3. Engine does not stop - Defective starting switch or cable Stop the engine by operating the fuel
injection pumps stop lever. Replace
defective parts
4. Loss of power - Parking brake not released Release
- Diesel filter clogged Replace
- Air cleaner element clogged Clean
5. Black exhaust smoke - Improper fuel Replace
- Air cleaner element clogged Clean
- Overload Avoid overloading
6. Engine overheating - Low coolant level Replenish, Check for water leaks and
proper installation of radiator cap.
- Defective radiator cap Replace
- Broken or loose fan belt Correct
- Rust or scale in radiator Clean radiator and replace coolant
7. Excess fuel consumption - Fuel leaks Correct
- Air cleaner element clogged Clean
- Improper tyre inflation pressure Correct
8. Excess engine oil consumption - Improper engine oil Replace
- High oil level Correct
- Oil leaks Correct
- Insufficient warm up Allow engine to warm up fully

3-108
TROUBLE SHOOTING AND CORRECTION (Contd...)
Defect Probable Cause Corrective action
TURBO CHARGER
9. Engine lacks power - Valve defective Check & Replace
- Dirty air cleaner Clean
- Restricted air duct from compressor Rectify
to intake manifold
- Restricted air duct from air cleaner to Rectify
Turbocharger
- Air leak in feed from compressor to Check and replace hoses if puncture
intake manifold Tighten clamps.Check Turbocharger
for leakage
- Air leak between intake manifold and Retighten manifold nuts
engine
- Foreign object in exhaust manifold Clean
(from engine)
- Restricted exhaust system Check muffer for choking. Check
exhaust brake valve operation.
- Exhaust manifold cracked, gaskets Replace
blown or missing
- Gas leak at turbine inlet / exhaust Retighten mounting nuts
manifold joint
- Fuel system / injection feed system Repair
defective or incorrectly adjusted
- Engine valve timing incorrect Adjust
- Worn engine piston rings or liners Rectify

3-109

TROUBLE SHOOTING AND CORRECTION (Contd...)


Defect Probable Cause Corrective action
- Burnt valves and / or pistons Replace
- Excessive dirt build up on compressor Overhaul at Authorised
wheel and / or diffuser vanes Service Center
- Boost pressure control swing valve / Overhaul at Authorised
poppet valve doesn’t close Service Center
- Pipe assembly to swing valve / poppet Overhaul at Authorised
valve defective Service Center
- Turbocharger bearing defective Overhaul at Authorised
Service Center
- Foreign body damage on compressor Find out the cause of entry of
or turbine foreign particles & rectify the same
Overhaul the Turbocharger at
Authorised Service Center
- Turbine housing / flap damaged Find out the cause of entry of
foreign particles & rectify the same
Overhaul the Turbocharger at
Authorised Service Center.
- Insufficient oil supply of turbocharger Clean
Black smoke - Dirty air cleaner Clean
- Restricted air duct from compresso Rectify
to intake manifold
- Restricted air duct from air cleaner to Rectify
Turbocharger
- Air leak in feed from compressor to Check and replace hoses if
intake manifold punctured . Tighten clamps .
Check Turbocharger for leakage

3-110
TROUBLE SHOOTING AND CORRECTION (Contd...)
Defect Probable Cause Corrective action
- Air leak between intake manifold and Retighten manifold nuts
engine
- Foreign object in exhaust manifold Clean
(from engine)
- Restricted exhaust system Check muffler for choking.
Check exhaust brake valve Operation
- Exhaust manifold cracked, gaskets Replace
blown or missing
- Gas leak at turbine inlet / exhaust Retighten mounting nuts
manifold joint
- Fuel system / injection feed system Repair
defective or incorrectly adjusted
- Engine valve timing incorrect Adjust
- Worn engine piston rings or liners Rectify
- Burnt valves and / or pistons Repaire
- Excessive dirt build up on compressor Overhaul at Authorised
wheel and / or diffuser vanes Service Center
- Boost pressure control swing valve / Overhaul the Turbocharger at
poppet valve doesn’t close Authorised Service Center
- Turbocharger bearing defective Overhaul the Turbocharger at
Authorised Service Center
- Foreign body damage on compressor Find out the cause of entry of
or turbine forgein particles & rectify the same
Overhaul the Turbocharger a
Authorised Service Center
3-111

TROUBLE SHOOTING AND CORRECTION (Contd...)


Defect Probable Cause Corrective action
- Turbine housing / flap damaged Find out the cause of entry of foreign
particles & rectify the same Overhaul
the Turbocharger at
Authorised Service Center
-Insufficient oil supply of turbocharger Check & rectify
Blue smoke - Dirty air cleaner Clean
- Restricted compressor intake duct Rectify
- Air leak in feed from compressor Check and replace hoses
to intake manifold if punctured . Tighten claps.
- Air leak between intake manifold Check Turbocharger for leakage
and engine
- Foreign object in exhaust manifold Clean
(from engine)
- Restricted turbocharger oil drain line Rectify. Check quality of oil & Rectify
- Restricted engine crankcase breather Rectify
/ leaking or distorted
- Turbocharger bearing housing sludged Overhaul Turbochager at
or coked Authorised Service Center
- Worn engine piston rings or liners Rectify
- Burnt valves and / or pistons Replace
- Excessive dirt build up on compressor Overhaul Turbocharger at
wheel and / or diffuser vanes Authorised Service Center
- Turbocharger Piston ring sealing Overhaul Turbocharger at
defective Authorised Service Center
- Turbocharger bearing defective Overhaul Turbocharger at
Authorised Service Center
3-112
TROUBLE SHOOTING AND CORRECTION (Contd...)
Defect Probable Cause Corrective action
Turbocharger noisy - Restricted compressor intake duct Rectify
- Restricted air duct from compressor to Rectify
intake manifold
- Restricted air duct from compressor to Rectify
intake manifold
- Air leak in feed from air cleaner to Rectify
compressor
- Air leak in feed from compressor to Check and replace hoses if punctured .
intake manifold Tighten clamp Check Turbocharger
for leakage
- Air leak between intake manifold and Retighten manifold nuts
engine
- Foreign object in exhaust manifold Clean
(from engine)
- Exhaust manifold cracked, gaskets blown Replace
or missing
- Gas leak at turbine inlet / exhaust Rectify
manifold joint
- Excessive dirt build up on compressor Overhaul Turbocharger at
wheel and / or diffuser vanes at Authorised Service Center
- Turbocharger bearing defective Overhaul Turbocharger
at Authorised Service Center
- Foreign body damage on compressor Overhaul Turbocharger at
or turbine Authorised Service Center
- Turbine housing / flap damaged Find out the cause of entry
3-113

TROUBLE SHOOTING AND CORRECTION (Contd...)


Defect Probable Cause Corrective action
of foreign particles & rectify the
same .Overhaul Turbocharger at
Authorised Service Center
- Insufficient oil supply of turbocharger Check & rectify
Oil leak from rutbine seal - Restricted turbocharger oil drain line Rectify Check quality
of oil & rectify
- Restricted engine crankcase breather / Check & rectify
leaking or distorted
- Turbocharger bearing housing sludged Overhaul Turbocharger at
or coked Authorised Service Center
- Worn engine piston rings or liners Rectify
- Burnt valves and / or pistons Replace
- Excessive dirt build up on compressor Overhaul Turbocharger at
wheel and / or diffuser vanes Authorised Service Center
- Piston ring sealing defective Overhaul Turbocharger at Authorised
Service Center
- Turbocharger bearing defective Overhaul Turbocharger at
Authorised Service Center
Oil leak from compressor seal - Dirty air cleaner Clean
- Restricted compressor intake duct Rectify
- Foreign object in exhaust manifold Clean
(from engine)
- Restricted turbocharger oil drain line Check reason for chocking
& rectify
- Restricted engine crankcase breather Check & rectify

3-114
TROUBLE SHOOTING AND CORRECTION (Contd...)
Defect Probable Cause Corrective action
- Turbocharger bearing housing Overhaul Turbocharger at
sludged or coked Authorised Service Center
- Worn engine piston rings or liners Rectify
- Burnt valves and / or pistons Replace
- Excessive dirt build up on compressor Overhaul at Authorised
wheel and / or diffuser vanes Service Center
- Piston ring sealing defective Overhaul at Authorised
Service Center
- Turbocharger bearing defective Overhaul at Authorised Service Center
High engine oil consupution - Dirty air cleaner Clean air cleaner element & cartridge
at every 5000Km.
- Restricted compressor intake duct Rectify
- Air leak in feed from compressor to Check and replace hoses if
intake manifold punctured . Tighten clamps.
Check Turbocharger for leakage
- Air leak between intake manifold Retighten manifold nuts
and engine
- Foreign object in exhaust manifold Retighten manifold nuts
(from engine)
- Restricted turbocharger oil drain line Clean
- Restricted engine crankcase breather / Check reason for choking &
leaking or distorted rectify
- Turbocharger bearing housing
sludged or coked Overhaul Turbocharger at
Authorised Service Center

3-115

TROUBLE SHOOTING AND CORRECTION (Contd...)


Defect Probable Cause Corrective action
- Burnt valves and / or pistons Rectify
- Excessive dirt build up on compressor Replace
wheel and / or diffuser vanes
- Piston ring sealing defective Overhaul Turbocharger at Authorised
Service Center
- Turbocharger bearing defective Overhaul Turbocharger at
Authorised Service Center
10. Vehicle vibrate during operation - Badly worn tyres Replace
- Loose wheel nuts Retighten
- Vibration occurs immediately after Flat spot phenomenon which returns
operation to normal when tyres warm up.
11. Clutch hard to disengage - Low clutch fluid Replenish
12. Hard steering - Worn tyres Replace
- Flat or burst tyre Replace/Repair
- Low tyre inflation pressure Correct
- Lack of grease in kingpin and Lubricate
steering linkage
13. Steering wheel shimmy - Loose wheel nuts Retighten
- Unequal tyre inflation pressure Adjust
- Unequal worn tyres Replace
14. Vehicle pulls to one side while - Left and right tyres of different size Correct
Steering
- Unequal tyre inflation pressure Adjust
- Loose wheelnuts Retighten
- Load on one side Correct
- Broken spring leaf Replace

3-116
TROUBLE SHOOTING AND CORRECTION (Contd...)
Defect Probable Cause Corrective action
15. Excessive noise - Foreign substance embedded in tyres Remove
- Unevenly worn tyres Replace
- Lack of lubrication in moving parts Lubricate
- Loose wheel nuts Retighten
- Loose or worn ‘V’ belt Correct/replace
- Broken chasis spring Replace
16. Poor braking action - Over inflated tyre Correct
- Ingress of water into brake assembly Dry the brakes
- Excessive use of brakes Stop the vehicle and apply brake
17. Vehicle pulls to one side when - Unequal tyre inflation pressure Adjust
braking - Wear on one side of tyre Replace
- Loose wheelnuts Retighten
- Load on one side Correct
18. Battery runs down frequently - Disconnected, loose or corroded Correct
terminal.
- Low battery fluid level Correct
- Loose or slipping ‘V’ belt Correct
- Battery out of life Replace
- Lamps or switches left in ON Switch off wherever not required
position
18. Lamps do not light - Defective bulb Replace
- Fuse blown out Replace if defect repeats, get the
vehicle examined by the
Authorised service center
- Incomplete earthing Correct

3-117
SECTION - 4
CMVR GUIDELINES

4-1

BODY BUILDING INSTRUCTIONS.


l GENERAL
The robust frame design of EICHER vehicles is ladder type with reinforced cross members, the strength and flexibility of
frame structure ensures uniform distribution of load through out the frame. At the time of body building it is vital to
maintain some flexibility between body structure and frame to prevent it from severe damages. Also the standard
practice of maintaining working gaps between chassis and body parts should be followed. Any modification to a system
on the chassis should only be made on advice from Eicher motors limited.

l BODY POSITIONING
Consideration and pre-calculations to be done while designing body in terms of weight to ensure rated axle weights.
A care should be taken to position center of gravity of body, which should inline on the centerline of the chassis for
optimum axle loading and operational stability. It can be achieved by proper positioning of the body and its parts on
the chassis.

l PRECAUTIONS DURING BODY BUILDING


MAINTENANCE AND SERVICE.
The servicing and maintenance of various aggregates should not be impaired by improper bodybuilding and easy
access should be provided for the followings:-
- Removal of air cleaner, filters and its elements.
- Checking and topping up of different lubricants and oils.
- Greasing of various points like spraying eye bush, propeller shaft and u joints.
- Access to brake pipes and hoses.
- Battery and electrical terminals etc.

4-2
l GENERAL CAUTIONS
To ensure vehicle safety and reliability and maintenance, do not perform any of the following modifications and
alterations to the chassis while bodybuilding: -
- Do not weld or drill frame.
- Do not modify any part related to the axle steering, brake or propeller shaft.
- Do not modify brake lines (pipes, hoses, tubes and valves)
- Make effort to minimize the weight of the body and body mounting parts so that it will not jeopardize the
strength or rigidity of the frame.
- Be sure to install a sub frame on the chassis frame, to evenly distribute the load on the frame.
- Do not modify engine cooling system components, such as blocking the air intakes in the front bumper, or
removing the radiator seal rubber as this activities may result in engine performance or in damage
- Always observe applicable laws for the body construction and customization (e.g. std no 29 for external body
projections of CMVR).
- Do not use spring assembly as an earthing terminal while welding or to check the continuity of welding currents
on the spring. This welding spatter may cause the spring leaf breakage on the later stage.
- Always prefer to place seasoned saal wood (as per IS-399-1963) between the sub-frame and chassis to enable
absorbing shock loads on the chassis. Also maintain a taper cut at the front of the log to reduce stress concentration
on chassis.
- Do not cut any part of the cab or weld any thing to the cab.

4-3

SAFETY STANDARDS (No. 29)


[Central Motor Vehicle (Amendment) Rules, 1993, Notification S.O. No.201(E) dtd. 26.3.1993, item No. 19. of Min. of
Surface Transport].
The External Projection on all Motor Vehicles other than Three Wheelers of Engine Capacity less than 500cc and Motorcycles
1. Scope
This standard specifies the requirement and test for the external projection of the vehicle.
2.0 Purpose
The purpose of this standard is to reduce the risk of seriousness of body injury to a person hit by the body work or
crushing against it in the event of a collision. Also there is a likelihood of injury to the passenger if some parts are
projected out more than specified. This can happen while taking turn at the corner.
3.0 Application
This standard applies to all class of vehicle on the road except for three wheeled vehicles of engine capacity less than
500cc and two wheelers.
4.0 Definition
4.1 Vehicle : Means any motor vehicle designed for use on the road having 2 and morewheels and a maximum
designed speed exceeding 25 km/h powered by an engine.
4.2 External surface : Means the outside of the vehicle including the bonnet, the lid of the luggage compartment, the
doors, the wings, the roof, the lighting and light-signalling devices and the visible strengthening components.
4.3 Floor line : The procedure to be followed to find out the floor line is as follows -
(1) A Cone is selected (the height of which shall be convenient to handle) which has its side at an angle of 15
deg. to the vehicle vertical.
(2) The vehicle of which floor line is to be established shall he laden to its rated GVW.

4-4
SAFETY STANDARDS (No. 29)
[Central Motor Vehicle (Amendment) Rules, 1993, Notification S.O. No.201(E) dtd. 26.3.1993, item No. 19. of Min. of
Surface Transport].
The External Projection on all Motor Vehicles other than Three Wheelers of Engine Capacity less than 500cc and Motorcycles
1. Scope
This standard specifies the requirement and test for the external projection of the vehicle.
2.0 Purpose
The purpose of this standard is to reduce the risk of seriousness of body injury to a person hit by the body work or
crushing against it in the event of a collision. Also there is a likelihood of injury to the passenger if some parts are
projected out more than specified. This can happen while taking turn at the corner.
3.0 Application
This standard applies to all class of vehicle on the road except for three wheeled vehicles of engine capacity less than
500cc and two wheelers.
4.0 Definition
4.1 Vehicle : Means any motor vehicle designed for use on the road having 2 and morewheels and a maximum
designed speed exceeding 25 km/h powered by an engine.
4.2 External surface : Means the outside of the vehicle including the bonnet, the lid of the luggage compartment, the
doors, the wings, the roof, the lighting and light-signalling devices and the visible strengthening components.
4.3 Floor line : The procedure to be followed to find out the floor line is as follows -
(1) A Cone is selected (the height of which shall be convenient to handle) which has its side at an angle of 15
deg. to the vehicle vertical.
(2) The vehicle of which floor line is to be established shall he laden to its rated GVW.

4-5

SAFETY STANDARDS (No. 29)


[Central Motor Vehicle (Amendment) Rules, 1993, Notification S.O. No.201(E) dtd. 26.3.1993, item No. 19. of Min. of
Surface Transport].
The External Projection on all Motor Vehicles other than Three Wheelers of Engine Capacity less than 500cc and Motorcycles
1. Scope
This standard specifies the requirement and test for the external projection of the vehicle.
2.0 Purpose
The purpose of this standard is to reduce the risk of seriousness of body injury to a person hit by the body work or
crushing against it in the event of a collision. Also there is a likelihood of injury to the passenger if some parts are
projected out more than specified. This can happen while taking turn at the corner.
3.0 Application
This standard applies to all class of vehicle on the road except for three wheeled vehicles of engine capacity less than
500cc and two wheelers.
4.0 Definition
4.1 Vehicle : Means any motor vehicle designed for use on the road having 2 and morewheels and a maximum
designed speed exceeding 25 km/h powered by an engine.
4.2 External surface : Means the outside of the vehicle including the bonnet, the lid of the luggage compartment, the
doors, the wings, the roof, the lighting and light-signalling devices and the visible strengthening components.
4.3 Floor line : The procedure to be followed to find out the floor line is as follows -
(1) A Cone is selected (the height of which shall be convenient to handle) which has its side at an angle of 15
deg. to the vehicle vertical.
(2) The vehicle of which floor line is to be established shall he laden to its rated GVW.

4-6
SAFETY STANDARDS (No. 29)
[Central Motor Vehicle (Amendment) Rules, 1993, Notification S.O. No.201(E) dtd. 26.3.1993, item No. 19. of Min. of
Surface Transport].
The External Projection on all Motor Vehicles other than Three Wheelers of Engine Capacity less than 500cc and Motorcycles
1. Scope
This standard specifies the requirement and test for the external projection of the vehicle.
2.0 Purpose
The purpose of this standard is to reduce the risk of seriousness of body injury to a person hit by the body work or
crushing against it in the event of a collision. Also there is a likelihood of injury to the passenger if some parts are
projected out more than specified. This can happen while taking turn at the corner.
3.0 Application
This standard applies to all class of vehicle on the road except for three wheeled vehicles of engine capacity less than
500cc and two wheelers.
4.0 Definition
4.1 Vehicle : Means any motor vehicle designed for use on the road having 2 and morewheels and a maximum
designed speed exceeding 25 km/h powered by an engine.
4.2 External surface : Means the outside of the vehicle including the bonnet, the lid of the luggage compartment, the
doors, the wings, the roof, the lighting and light-signalling devices and the visible strengthening components.
4.3 Floor line : The procedure to be followed to find out the floor line is as follows -
(1) A Cone is selected (the height of which shall be convenient to handle) which has its side at an angle of 15
deg. to the vehicle vertical.
(2) The vehicle of which floor line is to be established shall he laden to its rated GVW.

4-7

(3) Now, the Cone, in its vertical position, shall be brought near the lowest possible position of the laden vehicle's
external surface.
(4) Now, the cone shall be moved round the vehicle so that the cone comes in contact with its lowest point.
(5) These points of contact are then geometrically traced to find the floor line.
(6) In determining the floor line, no account shall be taken of the following :-
(a) Exhaust pipes
(b) Wheels
(c) Functional mechanical features attached to the under body such as jacking points, suspension mountings
(d) Attachments for use in towing or in case of breakdown.
In the spaces at the outside of wheel arches an imaginary surface extending as if continuous, the adjacent external
surface without change of position shall be assumed.
(7) The front bumpers shall be taken into account in determining the floor line. Depending on the type of
vehicles, the trace of the floor line will be at either the outer edge of the bumper or at the body panel below
the bumper.
(8) where two or more points of contact are observed at the same time, the lowest point of contact shall be used
to determine the floor line.
4.4 Radius of curvature : Means the radius of the arc of a circle which comes closest to the rounded form of the
component under consideration.
5. Design Requirement :
5.1 The provisions of this standard shall not apply to those parts of the external surface which, with the vehicle in
the laden condition, with all doors, windows and access lids etc., in the closed position, are either :-
- at a height of more than 2m; or
- below the floor line; or

4-8
APPENDIX

1. The height 'H' of a projection is determined graphically by reference to the circumference of a 165 mm diameter circle,
internally tangential to the external outline of the external surface at the section to be checked.
2. H is the maximum value of the distance, measured along a straight line passing through the centre of the 165 mm
diameter circle, between the circumference of the aforesaid circle and the external contour of the projection (see
fig. 1).
3. In case where it is not possible for a 100 mm diameter circle to contact externally part of the external outline of the
external surface at the section under consideration, the surface outline in this area will be assumed to be that
formed by the circumference of the 100 mm diameter circle between its tangent points with the external outline
(see fig.2).
4. Drawings of the necessary sections through the external surface shall be provided by the manufacturer to allow the
height of the projections referred above to be measured.

4-9

SPRAY SUPPURATION SYSTEM


FRONT
Spray suppuration system intended to reduce the pulverization
of water thrown upwards by the tyres of a vehicle in motion.
The spray-suppression system is made up of a mudguard, rain
flaps and valances equipped with a spray-suppression device.

Mudguard
'Mudguard' means a rigid or semi-rigid component intended to Mudguard
trap the water thrown up by tyres in motion and to direct it
towards the ground.
Mudflap
Rain flap Noise
A flexible component mounted vertically behind the wheel, on Suppuration
the lower part of the chassis or the loading surface, or on the Device
mudguard. The rain flap shall also reduce the risk of small
objects, in particular pebbles, being picked up from the ground
by the tyres and thrown upwards or side wards towards other
REAR
road users.
Side flap Cover tyre top
Spray-suppression device
This is a component forming part of the mudguard and / or
valance and /or rain flap which absorbs the energy of water
spray, thus reducing pulverized water spray.

Outer valance Mudguard


Component located approximately within a vertical plane that
is parallel to the longitudinal plane of the vehicle. It may form
part of a mudguard or of the vehicle bodywork. Mudflap

Noise
Suppuration
Device
4-10
VISCOUS FAN DRIVE
· It is a mechanical device to engage and disengage the cooling fan to optimize engine cooling.
· Viscous fan assembly is rotating only when it reached to particular temperature , resulting rotation of fan only 5 to 10 % of
the total running. There is no noise of fan until it doesn't reach the desired temperature.

WATER PUMP ASSEMBLY

NUT

VISCOUS FAN
PULLEY FAN
DRIVE ASSEMBLY

SPACER VISCOUS FAN

STUD

4-11

GUIDE LINES TO BODY BUILDERS FOR FITMENT OFEND OUTLINE MARKER LAMPS SIDE MARKER
LAMPS / SIDE RETRO REFLECTORS, SIDE INDICATOR LAMPS, FRONT & REAR FOG LAMPS, HEAD
LAMPS & TAIL LAMP ASSEMBLIES ON LCVs / MCVs

TYPICAL LOAD BODY(OF DIFFERENT HEIGHTS)


MAX. UPTO HEAD LAMP TOP SURFACE

B C
x
1500(MAX)
« 2100(MAX)

Y A
250(MIN)
2300(MAX)
« 1500(MAX)
*

UP TO1200
500 (MIN)

1000 (MAX)

EICHER EICHER

* UP TO 1800
* 1500(MAX)
« 2000(MAX)
1000 (MAX)
250 (MIN)
350 (MIN)

« UP TO 2500
250 (MIN)

3000 (MAX) 3000 (MAX) 3000 (MAX)


400
(MAX)

VIEW 'Y'

VIEW 'X'

I J K

U A.B.C.D.E. - End of line marker lamp


Note - If vehicle structure dose P
A
B
G.H. - Side indicator lamp
R
not permaintain dimension I.J.K.L.M.N. - Side marker lamp /
marked with '* ', it may be - Side retro reflector
increased to respective P.O. - Front Fog lamp
dimension marked with '« '. R. - Rear Fog lamp
S.T. - Head lamp
Q D V
U.V. - Tail lamp assembly
L M N

1) This is a typical truck with load body. The fitment requirment for the various lamps are applicable for bus body applications also.
2) Refer attached notes.

4-12
LIGHTING INSTALLATION GUIDE LINES FOR LCVS

EICHER EICHER

4-13

LIGHTING INSTALLATION GUIDE LINES FOR MCV

4-14
GUIDELINES FOR LATERAL PROTECTION DEVICE INSTALLATION ON LCV / MCV
Rear View

A
Side View

SPEC <350
325
R
52
SPEC <550
A
50 MIN
520

260
SPEC <300 EICHER EICHER

WB

QTY.
LPD INST. (H-W/B)

LPD INST. (C-W/B)


LPD INST. (H-W/B) MCV
LPD INST. (G-W/B) MCV
LPD INST. (E-W/B)
LPD INST. (F-W/B)

SYM. PART NO. DESCRIPTION


1 IB009934 BRACKET, MTG. LPD LCV 8 8 8 6 1.7 ~ 2.6 kgfm 1
(TYP)
2 IB009925 ANGLE, SUPPORT 8 8 8 6 8 4 5 3 4 5
IB009932 ANGLE, VERT LPD (40X22) 2 2 2 7
3 IB009878 PLATE BOLT 8 8 8 6 4 5 6
11 9
4 IB001474 NUT, SELF LOCK (8) M8 X 1.25 30 30 30 24 10 12 7 1.7 ~ 2.6 kgfm
(TYP)
5 MF450005 PLAIN WASHER (8) 30 30 30 24 13
SEC A-A
6 MF140225 BOLT FLANGE (M8 X 1.25 X 20) 8 8 8 6
(SCALE - 1:10)
7 MF140221 BOLT FLANGE (8X12) 8 8 8 6
8 MF140239 BOLT, FLANGE (8X70) 8 8 8 6
M8 X 1.25 X 70
9 IB009939 FRAME LPD LCV C-W/B 2
10 IB 009940 FRAME LPD LCV E-W/B 2
11 IB 009941 FRAME LPD LCV F-W/B 2
12 IB009941 FRAME LPD LCV H-W/B 2 Note : Sectional details overleaf
13 IB 009927 FRAME LPD MCV H-W/B 2
14 IB 009944 FRAME LPD MCV G-W/B 2
4-15

SECTIONAL DETAILS FOR LATERAL PROTECTION DEVICE ON LCV / MCV


Frame LPD
L2 Chanel

1.5
NUT, WELD (8)
L5
102

2 TYP. 2
2 Tack Weld at
0
3-Places 120 apart
=40=
25
40

+1 L4
R5

-0
75 L1 1.5 TACK WELD

2 TYP. A
R2

1 3
=65=
70

2
32.5

25
A
1 7
3 4 5 6 8
L3

QTY.
PART NO. L1 L2 L3 L4 L5
FRAME LPD ‘H’ W/B

FRAME LPD ‘H’ W/B

FRAME LPD ‘G’ W/B


FRAME LPD ‘C’ W/B
FRAME LPD ‘E’ W/B
FRAME LPD ‘F’ W/B

IB 009942 2530 2856 1331 1199 391


(MCV) IB 009927

(MCV) IB 009944

IB 009941 2256 2533 1338 918 420


IB 009940 1847 2077 1379 468 453
IB 009942

IB 009941

IB 009940

IB 009939

IB 009939 1303 1532 - - 453

S.NO. PART NO. DESCRIPTION MATERIAL SIZE


1 IB 009943 BRKT, REINF LPD (65 X 25) GRILL IS : 10748-1995 65X25X2X40 3 3 3 3
IB 009933 BRKT, REINF LPD GRILL IS : 10748-1995 46X40X25X2 6 6
2 MS440114 NUT, WELD (M8) 8T (M8 X 1.25P) 4 4 4 4
MS440114 NUT, WELD (M8) 8T (M8 X 1.25P) 8 8
3 IB009935 CHANNEL, HORZ LPD (70X25) C-W/B GRILL IS : 10748-1995 70X25X1.6X1670 1
4 IB009936 CHANNEL, HORZ LPD (70X25) E-W/B GRILL IS : 10748-1995 70X25X1.6X2215 1
5 IB009837 CHANNEL, HORZ LPD (70X25) F-W/B GRILL IS : 10748-1995 70X25X1.6X2670 1
IB009931 CHANNEL, HORZ LPD GRILL IS : 10748-1995 50X25X1.6X2950 2
IB009930 CHANNEL, HORZ LPD GRILL IS : 10748-1995 50X25X1.6X2950 2
6 IB009938 CHANNEL, HORZ LPD (70X25) H-W/B GRILL IS : 10748-1995 70X25X1.6X2995 1
IB009945 CHANNEL, REINF LPD MCV GRILL IS : 10748-1995 250X46X25X2 2 2
7 IB009991 CHANNEL REINFORCEMENT GRILL IS : 10748-1995 66X25X2X140 1 1
8 IB009992 CHANNEL REINFORCEMENT GRILL IS : 10748-1995 66X25X200 1 1
4-16
GUIDELINES FOR REAR UNDER RUN PROTECTION DEVICE INSTALLATION ON LCV
Top View Rear View
'W' (Max. Tire Width)
(Max. Permissible Width of RUPD)

2 'W1' 3
MF106142 (M14x1.5)-4Nos 6
IF000406 (M14x1.5)-4Nos 4
Torque - 13-18 Kgf.m
'D'

P1 P2 P2 P1
P3

'LP2'
'LP1'

'L'
ROH

IF000406 (M14x1.5)-4Nos 4
Torque - 13-18 Kgf.m
Side View 50

REAR C/MBR
SYM. PART NO. DESCRIPTION SIZE QTY
M12X1.25-4Nos. (FLANGE NUT) 5 1 IB003878 BAR ASSY. 1
TORQUE-8 TO 11 Kgfm.
2 IB003876 BRACKET ASSY. LH 1
1 3 IB003877 BRACKET ASSY. RH 1
4 IF000406 NUT FLANGE M14X1.5P 8
5 MF434106 NUT FLANGE M12X1.25 4
6 MF106142 BOLT FLANGE M14X1.5X35 4

MODEL GVW (KG) W' L' D' H' H1' W1' LP1' LP2' ROH
10.5 5400 1825 1800 12.5 460 100 700 1225 700 C & E-W/B=915
10.59 5900 1850 1800 25 480 100 700 1250 700 915
10.75P 6750 1953 1800 76 470 100 700 1353 700 C-W/B=1303, E-W/B=1523,
10.75 7450 1953 1800 76 470 100 700 1353 700 F-W/B=1743, H-W/B=1873
10.9 8800 1953 1800 76 470 100 700 1353 700
10.90K 8800 1953 1800 76 530 100 700 1353 700 2450
10.95 9450 1990 1800 95 490 100 700 1390 700

4-17

GUIDELINES FOR REAR UNDER RUN PROTECTION DEVICE INSTALLATION ON MCV


Rear View
Top View
'W' (Max. Tire Width)
(Max. Permissible Width of RUPD)

'W1'
2 3
M14x1.5Px35-4Nos 6
(M14x1.5P) -4Nos (Flange Nut) 4 (300)
Torque - 13-18 Kgf.m
'D'

P1 P2 P3 P2 P1
'LP2'
'LP1'
'L'

ROH

Side View
REAR C/MBR (M14x1.5P) -4Nos (Flange Nut) 4
Torque - 8-11 Kgf.m

M12x1.25-4Nos (Flange Nut) 5


Torque - 8-11 Kgf.m
1 SYM. PART NO. DESCRIPTION SIZE QTY
1 IB003881 BAR ASSY. 1
'H'

2 IB003879 BRACKET ASSY. LH 1


3 IB003880 BRACKET ASSY. RH 1
INSTALLATION ON 11.10
4 IF000406 NUT FLANGE M14X1.5P 8
5 MF434106 NUT FLANGE M12X1.25 4
6 Mf106142 BOLT FLANGE M14X1.5X35 4

MODEL GVW (KG) W' L' D' H' H1' W1' LP1' LP2' ROH
11.10 10500 2151 2000 75 460 100 840 1551 770 G-W/B=1670, H-W/B=285

4-18
SECTION - 5
GUIDE LINES FOR
'U' BOLT & STIFFNER MOUNTING
&
POINTS TO BE FOLLOWED WHILE
BODY BUILDING

5-1

GUIDELINES FOR ‘U’ BOLT & STIFFNER MOUNTING ON ‘C’ WHEEL BASE - LCV
U-BOLT & STIFFNER LOCATION
W/B MODEL DISTANCE STIFFNER U-BOLT
2750 CHASSIS
TL. VALUE FROM S/MBR PART NO.
2260 REAR END PART NO.
1725
1090 C 10.50 802 2750 IB 000732 IB 001571
450 1292 LH 2260 IB 000732 IB 001571
1827 RH 1725 IB 000732 IB 001571
2462 1090 IB 000732 IB 001571
3552TL 3102 450 IB 001653 IB 001571
10.60 G 1230 2772.5 IB 000732 IB 001571
802TL 1292TL
1827 TL
10.70 1855 2147.5 IB 000732 IB 001571
(LH) 2462TL 3102TL
(RH) 10.75 3120 882.5 IB 001653 IB 001571
2682TL
0TL 2587TL 3725 277.5 IA 203129 IB 001572
10.50 C W/B

2772.5
2147.5
882.5
277.5

4002.5TL

2112.5TL 3880TL

2032.5TL 3800TL
3120TL
1855TL 3725TL
0TL 2750TL

10.60, 10.70, 10.75 C W/B

5-2
GUIDELINES FOR ‘U’ BOLT & STIFFNER MOUNTING ON ‘C’ WHEEL BASE - LCV

QTY.
6

10.75 C WB
10.60, 10.70
10.50 C WB
TIGHTENING TORQUE 9 10 11
7 4 0.5 Kgf.m 8

12 12
TIGHTENING TORQUE SYM. PART NO. DESCRIPTION
8.5~11 Kgfm
1 IB 001571 U-BOLT (365L) 6 8
3 4 5 2 IB 001572 U-BOLT (350L) 2
3 IB 000732 STIFFNER, CHASSIS (170) 4 5
4 IB 001653 STIFFNER, CHASSIS (167) 2 2
5 IA 203129 STIFFNER, CHASSIS (150) 2
6 IB 001575 PLATE, SHOE 8 8
7 IB 001477 NUT NYLOC (14) 16 16
8 IB 001641 STAY 4 2
SEC A-A SEC C-C 9 IB 001247 NUT, HEX (12) 8 4
(SCALE 1:5) (SCALE 1:5) 10 IB 001207 WASHER SRPING (12) 8 4
11 IB 01227 WAHSER PLAIN (12) 8 4
12 IB 00092 BOLT, HEX (12 x40) 8 4

5-3

GUIDELINES FOR ‘U’ BOLT & STIFFNER MOUNTING ON ‘E’ WHEEL BASE - LCV
U-BOLT & STIFFNER LOCATION
4042.5 STIFFNER
3907.5 W/B MODEL DISTANCE CHASSIS U-BOLT
2625.5 TL. VALUE FROM S/MBR PART NO. PART NO.
1717.5
490
REAR END
B C A E 10.60 G 780 LH 4042.5 IB 000678 IB 001571
10.70 915 RH 3907.5 IB 000687 IB 001571
4822.5TL 10.75 2197 2625.5 IB 000732 IB 001571
A
915TL C 3105 1717.5 IB 001653 IB 001571
(RH) 2197TL 4477.5TL
(B) 2300TL
4367.5TL 4332.5 490.0 IB 001556 IB 001574
780TL 4332.5TL
(LH)
2410TL 3105TL
3350TL
10.90 780 LH 4042.5 IB 000678 IB 001571
0TL
915 RH 3907.5 IB 000678 IB 001571
10.60, 10.70, 10.75, 10.90 E W/B 2197 2625.5 IB 000732 IB 001571
3105 1717.5 IB 001653 IB 001571
4332.5 490.0 IB 001556 IB 001574

QTY.
10.70, 10.75

7 2 34
10.90

6 TIGHTENING TORQUE
10.60 G,

4 0.5 Kgf.m 5

14 1 SYM. PART NO. DESCRIPTION


13 TIGHTENING
TORQUE 1 IB 000902 BOLT, HEX (12 x40) 8 8
8.5~11 kgfm
2 IB 001227 WAHSER PLAIN (12) 8 8
10 9 8 12 11
3 IB 001207 WASHER SRPING (12) 8 8
4 IB 001247 NUT, HEX (12) 8 8
5 IB 001641 STAY 4 4
6 IB 001477 NUT NYLOC (14) 16 16
7 IB 001575 PLATE, SHOE 8 8
8 IB 001556 STIFFNER, CHASSIS (132) 2 2
9 IB 001653 STIFFNER, CHASSIS (167) 2 2
SEC A-A SEC B-B SEC C-C
(SCALE 1:5) (SCALE 1:5) (SCALE 1:5) 10 IB 000732 STIFFNER, CHASSIS (170) 2 2
11 IB 000678 STIFFNER, CHASSIS (163) 2 1
12 IB 000687 STIFFNER, CHASSIS (170) 1
13 IB 001574 U-BOLT (330L) 2 2
14 IB 001571 U-BOLT (365L) 6 6
5-4
GUIDELINES FOR ‘U’ BOLT & STIFFNER MOUNTING ON ‘F ’ WHEEL BASE - LCV
4672.5
4537.5 U-BOLT & STIFFNER LOCATION
DISTANCE STIFFNER U-BOLT
4222.5
3642.5 W/B MODEL
3572.5
TL. VALUE FROM S/MBR CHASSIS PART NO.
REAR END PART NO.
2652.5
1422.5
B C A 650.5
F 10.60 G 780 LH 4672.5 IB 000678 IB 001571
10.70 915 RH 4537.5 IB 000687 IB 001571
5452.5TL
5353TL
10.75 1230 4222.5 IB 000732 IB 001571
915TL 1880 2800TL
(RH) (RH) 2640TL 4802TL
5343TL 10.90 1810 3642.5 IB 000732 IB 001571
780TL 1230TL 1810 2532.5TL 1880 3572.5 IB 000732 IB 001571
(LH) (LH) 4030TL
0TL 3760TL
2800 2652.5 IB 000732 IB 001571
10.60, 10.70, 10.75, 10.90 F W/B 4030 1422.5 9219596 IB 001574
4802 650.5 9219614 IB 001573

QTY.

10.90 F W/B

10.60, 10.70
7

F W/B
TIGHTENING TORQUE 2 3 4
6 4 0.5 Kgf.m 5
SYM. PART NO. DESCRIPTION
15 14 13 1 1 IB 00092 BOLT, HEX (12 x40) 8 8
TIGHTENING
TORQUE 2 IB 001227 WAHSER PLAIN (12) 8 8
8.5~11 kgfm
3 IB 001207 WASHER SRPING (12) 8 8
10 9 8 12 11
4 IB 001247 NUT, HEX (12) 8 8
5 IB 001641 STAY 4 4
6 IB 001477 NUT NYLOC (14) 24 24
7 IB 001575 PLATE, SHOE 12 12
8 9219814 STIFFNER, CHASSIS (118) 2 2
9 9219596 STIFFNER, CHASSIS (140) 2 2
10 IB 000732 STIFFNER, CHASSIS (170) 6 6
SEC A-A SEC B-B SEC C-C 11 IB 000678 STIFFNER, CHASSIS (163) 2 1
(SCALE 1:5) (SCALE 1:5) (SCALE 1:5) 12 IB 000687 STIFFNER, CHASSIS (170) 1
13 IB 001573 U-BOLT (315L) 2
14 IB 001574 U-BOLT (330L) 6
15 IB 001571 U-BOLT (365L) 12 8

5-5

HINTS DURING THE BODY BUILDING PHASE :


Extreme care while assembling the body on the chassis with respect to the ECU should be
employed.

1.1. The ECU should be disconnected from the harness and a dummy cap should be put on the ECU connector. There should be
no ingress of water through the wiring harness on the ECU.

1.2. The ECU as such should be covered in a box so that if any washing is done, the ECU will be protected.

1.3. Maximum cleanliness in the work area and the tools should be employed . Check to see if the ECU has become dirty
during the body building phase.

1.4. For connecting and disconnecting the ECU from the wiring harness, only the specified force in the TCS should be
applied.

1.5. ECUs must be connected or disconnected to the wiring harness only when the ignition is OFF.

1.6. No undue pressure should be applied on the ECU during the assembly process.

5-6
SECTION - 6
LIST OF AUTHORISED REPRESENTATIVE &
SERVICE CENTERS

(PLEASE CONTACT REGIONAL OFFICES FOR UPDATED LIST)

6-1

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

ANDMAN

Portblair S.S. Motors Phone : 244409, 237422


SPD Junglighat, Porblair, Andaman-744 103 [email protected]
S 6038 Sonu Agarwal

ANDHRA PRADESH

Ananthpur Sri Sai Lakshmi Agencies Phone : 08554-271009 Phone : 08554-271009


EASC 8/7, M.R.S.M. Complex, N.H. 7, By-Pass Road, [email protected] Srinivasulu
S 6035 Ananthapur-515 001 M 9849592016
B. Partha Saradhi / J. Damodar Naidu [email protected]
M 9849021333 / M 9866110044

Chittoor Hitech Motors Phone : 08572-242735, 242736 Tulasi Ram M 9849492623


AR Bangalore By pass Road, Near Iruvaram [email protected] [email protected]
S 6007 Check Post, Chittoor - 517128
Chandrea Sekhar M 9849492620

Cuddapah Standard Automotives Phone : 08562-274728 Phone : 08562-274728


EASC Plot No.14, Beside Sri Durga Devi Temple [email protected] Chand Basha M 98494 40708
S 6032 N.H.18 Road, Cuddapah [email protected]
Syed F. Bhasha M 94402 80745

Hyderabad M/s LPF Systems (P) Ltd. Phone : 040-55782320, 55782321 Mallikarjun M 98481 20924
SPD Survey No. 180, Syed Brigadier Road E-mail: [email protected]
S 6030 Tadbund, Secundarabad
Venu Vinod M 98490 32009

Hyderabad Talwar Auto Garages Pvt. Ltd. Phone : 040-23390917, 23397777 C-51,Industrial Estate, Bala Nagar,
AR 6 - 3 - 658, Concorde Apartment Fax : 040 - 23302264 Opp. IDPL Research
V 6001 Opp. Eram Manzil, Somajigudda, [email protected] Hyderabad-500 037, Dt. Rangareddy
Hyderabad - 500 082 Phone 040-23770210, 23774318
Sunil Talwar M 98480 30700 Fax : 040-23773478
Karunaker Rao M 98481 37106
[email protected]

6-2
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Karimangar Talwar Auto Garages (P) Ltd. Phone : 08782-2260777 Vipin Kumar M 98481-85511
AR BR D. No. 8-5-379, Survey No. 416, Kothi Rampur,
V 6001 Hyderabad Main Road, Karimanagar-505 001
Sunil Talwar

Kurnool M/s Shivani Automobiles Phone : 08518 - 252729 Phone : 08518 - 252729
EASC Plot No.127, Nehru Auto Nagar, [email protected] K. Veerabhadrappa M 98854 67369
S 6031 N.H.7 Kurnool - 3 [email protected]
K. Veerabhadrappa M 98854 67369

Mehdipatnam Talwar Auto Garages Pvt. Ltd Phone : 040 - 23526605, 23522543 Phone : 040 - 23526605, 23522543
AR BR 9-4-81 Nanal Nagar, Langar House Road Fax 23526605 Fax 23526605
S 6001 Adjacent to Andhra Floor Mills [email protected] V S N Murthy M 98481 70730
Mehdipatnam- 500 008 [email protected]
Sunil Talwar M 98481 70730

Ongole Shankar Auto Stores Phone : 08592-246655/56 Beside NS Canal, NH-5,


EASC SBT Building, Beside Throvagunta Company, Throvagunta-523 002
S 6028 N.H.5 Road, Ongole, Dt. Prakasam - 523 002 Phone : 08592-246655/56
Shiva Mohan Reddy M 98481 25025 Chandrasekhar M 98483 04275

Rajahmundry Srinivasa Automobile Phone : 0883 - 2438162 Phone : 0883-2468858, 2428162


AR Door No. 41-2-196, Tadithota, Fax 0883-2467117 K. Shankar M 98495 63553
V 6005 Rajahmundry - 533103 [email protected] [email protected]
B Pullam Raju M 98481 69292

Srikakulam Jeelani Automobiles Phone : 08942 - 278917 Phone : 08942 - 278917


EASC Kotha Road Junction, Near Telephone Tower, M 98482 74432
S 6029 N.H.5 Road, Srikakulam
A.K.M. Jeelani M 0891-3102352

Tirupati Hitech Motors Phone : 0877-2239616 Phone : 0877-2239616


AR Near Vertha, Renigunta Road, Tirupati [email protected] Madhusudan M 98494 92625
V 6007 Jagannath Reddy M 98495 39616 [email protected]

6-3

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Vijaywada Ramcor Phone : 0866-2431334, 2431333 D.No. 48-16-17, Mahanadu Road,


AR Door No. 33-21-33, Sitaram Puram, [email protected] Autongar, Vijayawada-520 007.
V6060 Eluru Road, Vijayawada-520 002 Phone: 0866-5578855
K.V.S. Prakash Rao M 98490 86242 Ramu M 9866111075

Vishaka- Srinivasa Automobiles (Vishaka) Pvt. Ltd. Phone : 0891-2515376, 2515677 Phone : 0891-2511839, 2515676-77
patnam A - 6, APIE, Autonagar, Fax 0891 - 2511182 R.C.V.R. Krishna M 98495 63773
AR Dt. Vishakapatnam - 530 012 [email protected] [email protected]
V 6006 Pullam Raju M 98481 69292

Warrangal Talwar Auto Garages Pvt Limited Phone : 0870-2431043, 2446401 Phone : 0870-2431043, 2446401
AR BR 1-1-1/1, Chaitanyapuri, Opposite R.E.C. Fax 0870-2431043 P. Sirish Reddy
V 6001 Petrol Pump, Hanamkonda, M 98480 72073
Dt. Warrangal-506 004
Sunil Talwar

ASSAM

Dibrugarh Kamal & Co. Phone : 0373-2244713,


SPD Khemka Market, Dibrugarh 786 001 2324471, 2322871
S 2022 Kamal Surekha

Guwahati Goodwill Motors 0361-2544219, 2663044 Heliped Road, Beltola NH-37


AR 1, KKB Road, Chenikutni, Guwahati - 781 003 Fax 2639115, 2669073 Bypass, Guwahati 781 029
S 2031 S.K. Barua , Sanjoy Barua [email protected] Phone : 0361-2302822
M 98640 10047, 94350-19993 Manash Nair M 94350 41469
[email protected]

Rangapara Sahil Automobiles Phone : 03714-250310, 250067 G.N.B. Road, P.O. Rangapara,
EASC M. G. Road, Rangpara, Dt. Sonitpur Fax 250017 Dist. Sonitpur, Assam
S 2026 Rajesh Patodia [email protected] Phone : 07314-250200, 251126
M 94350-80554 [email protected]

6-4
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

BHUTAN
Phuentsholing State Trading Corp. of Bhutan Phone : 009755-252745 Sanghey Rabten
AR/SPD P.O.Box No-76, Phuentsholing, Bhutan 252514, 253616
V 2006 Dorjee Namgyea Fax 009755-252619
009755-252286 (R) [email protected]

Phuentsholing Rabten Engg. Workshop Phone : 009755-252238, 252669 B. Das


EASC P.O. Box No-258, Phuentsholing Fax 009755-252908 Damber Shrestha
S 2021 Sonam Tobgay [email protected]
Phone : 009755-252047(R)

BIHAR
Patna United Motors World Phone : 0612-2590507 S. Kumar
EASC Lohiya Marg, Jagdapath, Near Nitibag Colony [email protected] Phone : 0612-2590507
S 7003 Baily Road, Patna-14 [email protected]
Surendra Kumar Roy M 98352 75728
2522575 (R)

CHANDIGARH
Chandigarh Jaeco Motors (P) Ltd. Phone : 0172-2732933, 2733570 B. B. Garg M 98151 71286
SPD SCF-344-345, New Motor Complex, Fax : 0172-2734843
S 1088 Manimanjara - 160 101
Pradeep Chowdhury M 98151 71285

Chandigarh Modern Motors Phone : 0172-2656633, 2740000


AR 122, Industrial Area Phase 1, Fax 2653444
V 1008 Chandigarh-124 001 [email protected]
Madhu Sudan Vij M 98140 88400

CHHATTISGARH
Raipur Dynamic Motors Phone : 0771-5076096, 2573041 Mr. Anant Agrawal M 94252-36028
AR Near MP Dhaba, GE Road, Tatibandh, Raipur [email protected] Phone : 0771-5076096
V 5025 Ashwini Mahendru M 98261-42028
6-5

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

DELHI
Delhi R.S. Ajit Singh & Co. (Automotive) Pvt. Ltd. Phone : 011-27373341, 4700 93, Sarai Peepalthalla, Near
AR C-91/10, Wazirpur Industrial Area , Ring Road, 27375188, 27376324 Azadpur, Fruit Mandi, G.T. Karnal
S 1079 Delhi - 52 Fax 011-27371916 Road, New Delhi-110 033
B.S. Khurana M 98110 51063 [email protected] Phone : 011-27639402 / 542,
27638483
Yogesh Tomar M 98110 94035

Delhi Sincere Marketing Services Pvt. Ltd. Phone 011-29222799 / 467


AR E-5 Masjid Moth, Outer Ring Road, Greater Fax 011- 29212347
V1004 Kailash - 3, New Delhi - 48. [email protected]
Anil Dhingra M 98101 17191

Delhi Swarna Motors Phone : 011-23970524, 23990873 Pradeep Bajaj


SPD 3691/1, Gupta Tractor Market, 27134244
S 1072 Mori Gate, Delhi - 110006, Fax 23912439
Sunil Kapoor M 98103 74244 [email protected]

GOA
Madagaon V.S. Dempo & Company Ltd. 0832-715177 Felis Barreto
SPD Eicher Genuine Spares Shop, Ashok Building
S 3022 Station Road, Margaon

Panjim Dempo Mktg. Co. Pvt. Ltd. Phone : 0832-2422794, 2226281-86 NH-17, Parxet, Gurim, Bardez, Goa
AR Dempo House, Automobile Divn. Campal, Fax : 0832-2225098 Phone : 0832 - 22260771, 2261116
V 3008 Panjim, Goa - 403 001 [email protected] Fax 2261116
Subhash V. Dempo M 98221 29012 Thomas Fernandes M 98221 04552
Dhilip Mondkar [email protected]
[email protected]

GUJARAT
Ahmedabad Aarohi Motors Pvt. Ltd. Phone : 079 - 25716761, 25710836 Tulshi Avenue, Behind Tulshi Hotel
AR 1, Laxmi Estate, N.h. No. 8, Narol, Fax 079-25713412 Aslali, Ahmedabad
V 3001 Ahmedabad-382 405 [email protected] Uttam Leauva M 98253 29300
Shah Shashank J M 98792 11522 Phone 027182-262913, 261895
6-6
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Ahmedabad Apco Motors India Pvt. Ltd. Phone : 079-25506868, 25509246 Block No. 451, Near Kenal Sarkhej
EASC / SPD Apco House, 1st Floor, Opp. Dinbal Tower, Fax 079-2506793 Bawla Road, PO Sanathal, Sanand,
S 3044 Mirzapur, Dt. Ahmedabad [email protected] Dt. Ahmedabad
Mehul Dholakiya M 98240 23890 Phone : 02717-250946, 251462
Fax 251463
Majbut Singh Gohil

Anand Aarohi Motors Pvt. Ltd. Phone : 02692-255349, 255530 Phone : 02692-255349
AR N.H. 08, Opp. J.K. Park, Near Gin Compound, Fax 255689 Fax 255689
S 3002 Vaghashi, Dt. Anand 388011, [email protected] Hitesh Patel M 98792 12288
Hitesh Patel M 98792 12288 [email protected]

Ankleshwar V. G . Automobiles Phone : 02646-233456


AR BR Opp. Varsha Hotel, Rajpipla Chowkdi, NH 8,
S 3003 Ankleshwar
Piyush Patel / Daval Shah
M 98250-32468

Baroda Madhav Motors Phone : 0265-2570332, 2502087 J. D. Patel


EASC 10, Anand Indl. Complex, Opp. Yamuna mill, Fax 2527089
S 3033 Dabhoi Road, Pratap Nagar-390 004
J.P. Dharamdas Patel

Baroda V.G. Automobiles Phone : 0265-2642432, 2647654 Parag K. Shah


AR Opp. SRP Group No. 9, Makarpura Road, [email protected] Phone : 0265-2642432, 2647654
S 3003 Baroda 390010
Piyush Patel M 98240 10952

Navsari Aradhana Automobiles Phone : 02637-258419 A.R. Mehta


SPD Adarsh Nagar Society, Kabilporem, Fax 258419 Phone : 02637-258419
S 3006 Navsari-390 424 [email protected]
Bharat K. Patel M 98241 14447

Rajkot Navnit Motors Pvt. Ltd. Phone : 0281-2375313, 14 Phone : 0281-2375313, 14, 15, 16
AR Gondal-Ahmedabad Bye Pass Circle, Gondal 2375315, 16 Fax : 2375311
V 3007 Road, National Highway No 8-B, Vavadi, Fax : 2375311 Viren V. Marvania M 98243 29072
Rajkot-360004 [email protected] [email protected]
Vijay Kachalia M 98211 06000
6-7

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Surat Trishul Motors Phone : 0261-2547961 N. Surendran


AR Opp. Sadhna Society, Mini Bazar, Varachha Fax 0261-2552884 Phone : 0261-2551504
V 3004 Road, Surat 395 006 [email protected] [email protected]
Bharat K. Patel M 98241 14447

Vapi Ashish Automobiles Phone : 0260-2421934 Suresh Rathore


SPD B/2, Advance Complex, Kaparli Road, NH-8, Fax : 2421934
S 3005 Near Hotel Green View
Bharat K. Patel M 98241 14447

HARYANA
Ambala Modern Automobiles Phone : 0171-2521881 Satish K. Vij
AR BR Adjoining Model Town Crossing, Near Hotel Fax 2520255 Phone : 0171-2521881
V 1091 Amarpali, GT Road, Ambala, Haryana. [email protected] Fax 2520255
Madhu Sudan Vij M 98140 88400 [email protected]

Faridabad Shree Motors Pvt. Ltd. Phone : 0129-2419546, 5029547 Plot No. 1, Northern India Complex,
AR 1A-240-243, Neelam Bata Road, N.I.T. Fax 0129-5029547 20 / 3, Mathura Road, Faridabad
V 1007 Faridabad, Haryana -121001. [email protected] Phone : 0129 - 5066678
S. B. Mittal M 98107 44169 Vimal Singh M 98112 67624
[email protected]

Gurgaon Sincere Marketing Service Pvt Ltd. Phone : 0124-2372852, 2215620 Gyan P. Saxena
AR BR 38 Km Stone, Village - Khandsa, Delhi Jaipur Fax 011- 26472467 Phone : 0124-2372852, 2215620
S 1006 Highway, Gurgaon. [email protected] Fax 011- 26472467
Anil Dhingra M 98101 17191 [email protected]

Hisar Mohan Trucks, Mohan Tractors Pvt. Ltd. Phone : 01662 - 322449, 220133 Major D. P. Kadyan
AR 9th Km Milestone, Delhi - Hisar Road, Near Fax 220133 M 98963 52013
S 1096 Janak Tubes, Haryana. [email protected] [email protected]
Gopal Mittal M 98110 64515

Karnal Bansal Motors Phone : 0184-2221400 / 1200 21/3, HIDC, G.T. Road,
AR G.T. Road, Near Namaste Chowk, Fax 2221001 Karnal - 132 001
V 1092 Karnal - 132 001 Phone : 0184-2221428
R.L. Bansal M 98963 28130 [email protected] Om Paul Kamboj M 98963 27130
[email protected]
6-8
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Panipat Swarna Motors Phone : 0180-2635140 Mr. Sonu (W)


SPD 25 Subhash Colony, Near Tehsil, G.T Road, [email protected]
S 1047 Panipat - 1
Sunil Kapoor M 98103 74244

Rangapuri Sincere Marketing Services Pvt. Ltd.. K-628, Rangapuri, Near Radisson
Work Shop Anil Dhingra Hotel Rangapuri-37
Ph.: 011-30911561, 33111923
Sunderashan / Gulshan Dhal
M 98116 34763
[email protected]

Rohtak P. L. Agencies Pvt. Ltd. 01262-248005, 309842 23, J.P. Nagar, Shamlal Motor
AR 51, Shamlal Motor Market, Hissar Road, Fax : 248005 Market, Hisar Road
V 1012 Rohtak 124001 [email protected] Rohtak 124001
Ravin Kumar Jain Sushil Kumar
M 94160 10777, M 98963 00713 M 94162 55671, M 98130 49842
[email protected]

HIMACHAL PRADESH

Gaggal Unique Motors Phone : 01892-233455 Vijay Kumar


EASC Pathankot Road, Sanoran, Gaggal, [email protected] M 9816368218
S 1101 Dist. Kangra
Kulbhushan Rajoria M 9417014693

Mandi Behl Motors Phone : 01905-235102, 237567 Bimalkant


AR Plot No. 6-7, Indl. Area, Phase III, Fax 237567 Phone : 01905-235102
V 1009 Sauli Khad, Mandi-175001 [email protected] Fax 237567
Somnath Behl M 98160 36436 [email protected]
Deepak Dhawan M 98160 75919

Shimla Behl Motors Phone : 0177-2841930 Sanjeev Behl


AR Opp. Himachal Filling Station, Sanjauli Fax 2647610
V 1010 Dhalli Road, Shimla [email protected]
Mr. Sanjeev Behl M 98170 64300
6-9

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Solan Behl Motors Phone : 01792 - 227435 Vikas Handa


AR BR Village Kailer, PO Saproon, Sabghtu Road, [email protected] Phone : 01792 - 227435
S 1055 Solan [email protected]
Sanjeev Behl M 98170 64300

JAMMU & KASHMIR

Jammu Nav Bharat Motors Phone : 0191-2544148, 2532219 Sidara Bye Pass Road, Jammu
AR 8 Palace Road, Jammu Fax 2662007 Phone : 0191-2662007
V 1064 Ashok Sharma, Subhash Gandotra Motilal
M 94191 87381, M 94191 97373

JHARKHAND

Ranchi Apee Automobile (P) Ltd Phone : 0651-2280284, 2284785 Anupam Dasgupta
AR Near State Bank Indrapuri Branch Fax 0651-2284785
V 2025 Ratu Road, Ranchi, Jharkhand - 834001 [email protected]
Sharad Poddar [email protected]
M 94311 15969, 0651 3100326

KARNATAKA

Bangalore Bangalore Mopeds Sales & Service Pvt. Ltd. Phone : 080 - 51146403-4 Canter Automobile Service Pvt. Ltd.
AR 130, Lalbagh Road, Bangalore - 560 027 Fax 080 - 2290213 No. 53/2, 53/3, 9th MIle, MBT
V 6009 District : Bangalore, Karnataka [email protected] Compound, Hosur Road,
Ravi M. Reddy M 98450 14414 Bommanahalli, Bangalore 560 068
Phone : 080-25720588, 51108287
Vivek M. Reddy M 98450 08806
Sunil Paul S. M 98452 23285
[email protected]

Bangalore Sri Lakshmi Motors Service (P) Ltd. Phone : 080 23574450 / 51 / 52 Phone : 080 23574450
EASC No.21, 2nd Stage, Industrial Suburb, Fax 23574350 Nagaraj
S 6027 Yeshwantpur, Opp. CMTI Tumkur Road, [email protected] M 080 36970260
Bangalore 560 022 Mr. Nagaraj (W)
M. Shankar M 98440 07641
6-10
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Bangalore Varsha Automotive Agency Phone : 080 22220420, 22242915


SPD No. 3, 2nd Main Road, Sudha Nagar, [email protected]
S 6002 Lalbagh Rd. Cross, Bangalore 560 027.
K. Manjunatha Gupta M 98440 80803

Belgaum Bharat Auto Enterprises Phone : 0831-2489535, 3090725 Plot No. 16, Besides NH 4,
AR 371/1-2B, PB Road, Belgaum 560 016 Fax 2489535 Kamkaratti Village,
V 6016 Dilip M. Patil M 98454 70326 [email protected] P.B. Road., Belgaum
Phone : 0831-3090726
Tele fax : 2489535
Deepak Wadekar M 98455 35153
[email protected]

Bijapur Maruthi Automobiles Phone : 08352-244137, 212221


EASC Plot No. 4-6, KSSIDC, Opp. IOC Depot, NH 13,
S 6037 Bijapur 586 101
J.M. Badiger M 94482 45535

Davangere Vijaya Motors Sales & Service Phone : 08192-270098 Phone : 08192-270098
AR BR No. 1947/1,2,3, PB Road, Opp. Hotel Pooja Fax 270098 Fax 270098
S 6018 International, Davangere 577006 [email protected] Mr. R. S. Hosagoudar
K. Venkatesh M 94480 70098 M 94483 52848
[email protected]
Hassan Ballal Motors Sales & Service Phone : 08172-256715 Somashekar
AR BR Behind Venkateshwar Garage, Thanirhalla, Phone : 08172-256715
S 6011 Hassan-573 201
ShivakumarM 98454 58247

Hospet Nandi Automotives Phone : 08394-465270 Phone : 08394-465270


AR BR T M A E Polytechnic Society's Compound Fax 465270 Surya Prakash M 94480 06422
S 6015 Bellary Road, Hospet - 583201 [email protected] [email protected]
T.H.M. Gurumurthy, T.H.M. Mallinath
M 08394-381864

Hubli M/s Manjunath Motors Phone : 0836-2243005, 2272356


EASC Plot No. 120/1-2, Hubli Dharwad, Bypass Road
S 6036 Near Toll Naka, NH 4, Gabbar, Hubli 580 028
Manjunath U. Kalol, Chandrakanth U. Kalol
M 0836-685035
6-11

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Kundapur Ballal Motor Sales & Service M 98455 44907 Anand


AR BR D. No. KGP 2/40, Halady Road, Koteshwara M 98455 44907
S 6012 Kundapur - 576 222
Surendra M 98454 54487

Kushalnagar Ballal Motor Sales & Service Phone : 08276-272539 Dinesh


AR BR Opp. Somashwara Temple, Somawar Pet Road Phone : 08276-272539
S 6013 Kushal Nagar, Coorg
Dinesh

Mangalore Ballal Motors Sales & Service Phone : 0824-2215777, 2428330 Phone : 0824-2215777
AR BR BMS Garage Building, Kadri, Fax 2217667 Fax 2217667
V 6011 Dilip Ballal M 98451 96177 [email protected] Janardhan Salian M 98452 47477
[email protected]

Mysore Rashica Motors Phone : 0821-2482931, 2481462 Davegowda


AR 436/C, Hebbal Industrial Area, Metagalli, Fax 2487766 M 98452 71045
V 6010 KRS Ring Road Corner, Mysore - 570016 [email protected]
Ananth Padmanabha M 98451 13930

Shimoga Vijaya Motors Sales & Service Phone : 08182- 240534/242727 Phone : 08182- 240534
AR Vijaya Complex, Byepass Road, Urgodur, Fax 242747 Fax 242747
V 6017 Shimoga-577203 [email protected] K. M. Radhakrishna
Umesh Shenoy M 94481 28577 M 94481 41077
[email protected]

KERALA
Allapuza P S N Automobiles P. Ltd Phone : 0477 - 2288822, 2287928 R.A.P. Pillai M 98950 60122
AR VII / 48 A, Punnapra North [email protected] Jimmy Joseph M 98950 20288
S 4027 NH 47, Allapuza Phone : 0477 - 2288822, 2287928
P. K. Ananthanarayanan M 98460 31146 [email protected]
Siju Alias M 98954 24122

Calicut Automotive Marketing P Ltd Phone : 0495-2390025-26, Jaikish K.


AR 39/1405-A, Kannur Road, NH17, Pavangad, Fax 0495 - 2390025 M 93874 25940
V 4010 Puthiangadi (PO), Calicut - 637 021 [email protected] Phone : 0495-2390025-26
P. K. Ananthanarayanan M 98460 31146 Web site : www.psnmotors.com [email protected]

6-12
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Cochin Automotive Marketing P Ltd. Phone : 0484-2343754, 2343661,


SPD P O Box:2270,35/189 Palarivattom, NH-47 2348299, 2349520, 2342368
V 4025 Cochin - 682025. Fax : 2340898
P.K. Ananthanarayanan, Mr. Anil Kumar [email protected]
M 98460 31146, M 98470 47345

Cochin P S N Automobiles P. Ltd Phone : 0484 - 2343754 -55 32 / 203, Sree Parvathi,
AR P O Box : 2270, Fax 2340898 Pookattupadi Road, Unchera
V 4027 35 / 189, Palarivattom, NH - 47, [email protected] Cochin - 682 024
Cochin - 682 025 Website : www.psnmotors.com Phone : 0484-2576527/41, 2577072
P.K. Ananthanarayanan M 98460 31146 Jimmy K Joseph M 98950 20288
[email protected]

Kannur Automotive Marketing P Ltd Phone : 0497 -2727053, 2729896 T.V. Madhu
AR BR Melechowa, N H - 17, Chowa (PO), [email protected] Phone : 0497 -2727053, 2729896
S 1040 Kannur-670006, [email protected]
Madhu T.V. M 93880 12329

Kollam Grand Motors Sales Corporation Phone : 0474 - 2740848 Near Yatri Niwas, Asranmam,
EASC Leyland Buildings, Kadapakkada Fax 2740848 Kollam-691001
S 4001 Kollam - 691 008 [email protected] Phone : 0474 2761409, 3090642
Stanley Babu M 94470 62267 Fax 2740848
Abdul Jaleel M 94470 62290
[email protected]

Kottayam AVG Vehicles Sales & Service P. Ltd Phone : 0481 - 2560471/3291 AVG EICHER Workshop
AR Post Box No : 1, Ancheril Buildings Baker Fax 2564658 Gandhinagar, Kottayam - 686 006
V 4034 Junction, Kottayam - 686 011 [email protected] Phone : 0481 - 2594734
George Idiculla M 94470 11141 Ramesh Babu M 94470 94734
[email protected]

Manjeri Automotive Marketing P Ltd Phone : 04983 - 2764940 4th Stage, Byepass, Turakkal,
AR BR Malapuram Public Road, Near Co-operative [email protected] Manjeri-676 121
S 4010 College, Manjeri-676 121, Phone : 04983-2764940
P.K. Ananthanarayanan Sujith Ambadi
[email protected]

6-13

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Palakkad M/s P S N Automobiles P. Ltd Phone : 0491 - 2525025, 2880888 Jimy Joseph
AR BR 17/140, Parangattu Metro, Opp. Cosmopolitan [email protected] M 98950 20288
S 4027 Club, Kadankodu, Kunnathurmedu (PO) Phone : 0491 - 2525025, 2880888
Palakkad - 678 013 [email protected]
Jimmy Joseph M 98950 20288

Thrissur P S N Automobiles P. Ltd Phone : 0487 - 2371174, 2375894 Jimmy Joseph M 98950 20288
AR BR T C - 22 / 1034 / 1, NH - 47 - Bye Pass [email protected] Phone : 0487 - 2371174, 2375894
S 4027 Nadathara, Thrissur [email protected]
Jimmy Joseph M 98950 20288

Tiruvalla Grand Motors Sales Corporation Phone : 0469 - 2602941 Charivu Purayidom, Thukalassery
AR BR Renjith Buildings,Near R T O Office, [email protected] P.O., M.C. Road, Tiruvalla
S 4001 M C Road, Tiruvalla, Thukalasserry Phone : 0469-2602941, 2706146
Suresh Kumar M 94470 62270 M. E. Kuriakose M 94470 62274
[email protected]

Trivandrum Grand Motors Sales Corporation Phone : 0471-2506622, 2506633 Plot No : 73 / 84, Industrial
AR TC 31/1398 (2) Bye-Pass Road, Fax : 0471-250662 Development Area, Opp. Kochuveli
V 4001 Chakkai, Tivandrum-695 024 [email protected] railway Station, Veli - 695 021
V. Ashok Kumar M 98470-62266 Phone : 0471 - 2501660, 2507651
Fax 2342971
T S Santhosh M 94470 62282

Wynad Automotive Marketing P Ltd Phone : 04936-223030 Charles Mathew


AR BR Dottappankulam, Calicut road, Sulthan Bathery [email protected] Phone : 04936-223030
S 4010 Wynad-673592, [email protected]
P.K. Ananthanarayan

MADHYA PRADESH

Bhopal Jeewan Motors Pvt. Ltd. Phone : 0755 - 5261268 Mukesh Dixit M 98260 99260
AR 8 Industrial Estate, Govindpura, Fax 2786884 Phone : 0755-2600930
V 5021 Bhopal [email protected] [email protected]
Pawandeep S. Chhatwal
S.K. Sharma
M 98260 47581, M 98263-98912
6-14
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Chhindwada Vasant Works Phone : 07162 225350-225204 Sandip Chawak


EASC Civil Lines, Nagpur Road, Chhindwada, Fax 225204 M 98261-36533
S 5011 Vasant Chawak M 0716 2203263 [email protected] Phone : 07162-225351
[email protected]

Gwalior Velocity Automobiles Pvt. Ltd. Phone : 0751-2631015, 5012116 2 A, Industrial Area, Maharajpur,
AR Shivaji Marg, Near Chhapperwala pul, Fax 2331015 Gwalior - 474 011
S 5002 Lashakar, Gwalior-474 009 [email protected] Phone : 0751-2369177, 5041206
A. Abhijeet Atray M 98270 63643 S.K. Bose M 98262 36918
[email protected]

Indore Patel Motors (Indore) Pvt. Ltd. Phone : 0731-5033341-42 K.D.Nair M 98266 42154
AR / SPD 13/19 Pipliya Kumar Chouraha, Ring Road, 5033344-46 Phone : 0731-5033347,
V 5005 Indore - 452010 Fax : 5033341 Fax : 5033341
Arvind Patel M 98930-31399 [email protected] [email protected]
Pravin Patel M 98933-32299

Jabalpur Dynamech Automobiles Phone : 0761-5039084 29, Industrial Area, Richhai, Jabalpur
AR 208, Rajul Arcade, Russel Chowk, Jabalpur dynamech_automobiles@ Phone : 0761-2332927
S 5027 Alok Gupta M 98272-37334 rediffmail.com Mahesh Dharmjan M 98931 61013

Julwania M/s Swastik Sales Agencies Phone : 07284 - 266235 Mahesh Verma
EASC A.B.Road, Julwania, Dt. Barwani Fax 266435
S 5015 Arun Sahu M 94250 89309 [email protected]

Rau Triya Motors Phone : 0731- 2856116, 2857363 Shailendra Singh M 98263 47551
EASC Opposite Ram - Rahim Colony, Station Road, [email protected] [email protected]
S 5023 Rau, Dist.- Indore 453331
Naresh Das M 98262 82058

MAHARASHTRA

Ahmednagar Girija Motors 0241-2551246 S. Toshniwal


EASC Pune Nagar, Highway Jedgaon Devi,
S 3043 Opp. Ambika Nagar Bus Stop,
Ahmednagar-414 005
Gajraj M. Rondhe
6-15

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Akola Vidarbha Tractors Phone : 0724-2458308, 2459443 M 49, Akola Growth Centre,
AR Murtizapur Road, NH 6, Akola, 2459874, Fax 2459443 MIDC , Phase - IV , Akola.
S 5028 Vidarbha - 444001 [email protected] Phone : 0724-2458308, 2459874
Shiv Shankar Khemka, Ajay Khemka Fax 2459443
M 98225 31390 Hemant Kasera M 98503 88252
[email protected]

Aurangabad Kailash Agencies Pvt. Ltd. Phone : 0240-2352051 Plot A1/A2, MIDC Industrial Area,
AR PB No. 7, Jalna Road, Opp. Akashwani 2350091, 2324692 Near Lupin, Chikalthana,
V 3010 Aurangabad 431 005. Fax 0240 - 2333270 Aurangabad
Mr. Prakash S. Bafna M 98231 89663 [email protected] Phone : 0240-2482770/894, 24,
652, 489, 608 Fax : 2482529
Prashant M. Sakhare
M 98232 29001
[email protected]

Aurangabad Kohli Motors Stores Phone : 0240 - 2333376


SPD Kohli Shopping Complex, 7 Hills, Corporation. 2336485, 2320339
S 3024 Jalna Road, Kohil Shopping Complex, Fax 2333376
Aurangabad 431 005 [email protected]
Amarjeet Singh Kohli

Bhiwandi Navnit Motors Pvt. Ltd Navnit Motors Pvt Ltd.


EASC Opp. Gupta Compound
S3009 Behind Navnit Warehouse,
Dapoda Village, Bhiwandi, Dt. Thane
AKP Arjunan M 9821911237
Phone : 05252-2276524, 276568
[email protected]

Jalgaon Prabha Motors & Service Industry 02572 - 272470


EASC Plot No. M 202 - A, MIDC Area, Near [email protected]
S 3042 Godavari Engineering College, NH 6,
Jalgaon - 425 003
Kiran Kasar M 98231 61167

6-16
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Kolhapur S.S. Mirje & Co. Phone : 0231-2656812, 2656491 11B/1, Nagaonphata, Pune -
AR 1243/56, Udyam Chambers, Rajaram Road, Fax 0231 -2657214 Bangalore Highway, NH 4, Opp.
V 3013 Kolhapur 8 [email protected] Kolhapur Steel, Shiroli,
Deepak Mirje M 98231 63099 Tal-Hatkanagale, Kolhapur-416 122
Phone : 0231 - 2469619
Abhijeet Joshi M 94225 82001

Mumbai Navnit Motors Pvt. Ltd. Phone : 022-25434430, 25435956


AR Gokul Nagar, Mumbai-Agra Road, Fax 25331507
V 3009 Thane (West) 400 601. [email protected]
Vijay L. Kachalia M 98211 06000

Mumbai Ratan Motors Phone : 022-55975353, 25287720 Phone : 022- 25555365, 55975354
AR Behind Lakme Factory, Govandi Station Road, Fax 022 -25229779 Fax 022-25558619
S 3012 Deonar, Mumbai 400 088 [email protected] Santosh Padhye M 98209 02627
B. S. Chandok M 98210 56679 [email protected]

agpur Rajind Motors (P) Ltd Phone : 0712-5658538 Ravi Kumar


AR C-5/1,MIDC Hingana, Fax 5612591 M 98222 03707
V 3014 Hingana Main Estate Road, M 98222 03696, 98225-63696 Phone : 0712 - 5658537
Nagpur - 440 028 [email protected] [email protected]
Rajnesh Naidu M 98222 28902

Nanded Sai Motors Phone : 02462-431605 Kishan Pardeshi M 98905 84472


AR Janki Nagar, Hanuman Garh, Phone : 02462-224749
S 3052 Airport Road, Fax : 244460
Nanded - 431 605
Ganesh Keshatwar Phone : 02462-312606

Nasik Pawar Automobiles Phone : 0253-2621831, 2511799 Devendra Aherrao


AR Plot No. 4, Hanuman Nagar, Opp. Rasbihari Fax 2621831 Phone : 0253-3111744
V 3039 School, Mumbai - Agra Highway, [email protected] [email protected]
Adgaon Naka, Nasik.
Mohan T. Pawar M 98230 74094

6-17

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Pune Excel Motors Phone : 020- 6835385, 6833259 Gate No. 33, Opp. Khondwa,
AR Mohit Plaza, Plot No. 43, Sahaney Sujan Park, Fax : 6833259 Bk Exchange Khondwa, Pune-48
V 3032 Off. Kandhawa Road, Pune-411 040 [email protected] Phone : 020-6932429, 4001831
S.S. Asnani M 98230 56830 Arvind Patil

Pune Ratan Motors Phone : 020-26959114 Phone : 020-26959114


AR Survey No. 55/1/1, Pune - Bangalore Highway, Fax 26959114 Arvind Patil M 020 31091365
S 3045 NH 4, Katrej-46 [email protected]
B.S. Chandok M 98210-56679

Pune Shree Automobiles Phone : 020 - 22934060 / 22934010 Kasuhik Datta M 98231 72277
EASC Survey No.81/8,Tathawade, Near Shirole Fax 020 - 22934010
S 3016 Petrol Pump, Tal.Mulshi, Dist.Pune - 411 033 [email protected]
A.V. Chalke M 98230 57191, M 98231 72277

Pune Parts Paradise Phone : 20-26123874, 26125509


SPD Head Office : 6-A, Tadiwala Road,
S 3047 Divadkar Apartments, Pune-411 001
Jitesh Patodia M 31005335

ORISSA

BhubaneshwarOricon Equipments Pvt. Ltd. Phone : 0674 - 2530844 K. N. Samal M 93382 33979
AR Plot No 6D, Sec. A, Zone B, Fax 2530999 Phone : 0674-2582657
V 2024 Mancheswar Industrial Estate, [email protected] Fax : 2585740
Bhubanehswar 750010. [email protected]
Tutul Das M 98610 27777

Jeypore Bisswakarma Automotives 06854-231623


EASC Bye Pass Road, Near NH 1B, Fax: 231823 (PP)
S2035 NH 43, Jeypore, Orissa – 764001 [email protected]
Manoranjan Chowdhury M 9437207322

Rourkella Utkal Automotive Pvt. Ltd. Phone: 0661- 2600654 Samir Nayak
AR Post Box No. 50, Ring Road, Rourkella, Fax:2600143
S2036 Orissa - 769004 [email protected]
Sunil Chowdhury M 9437041810
6-18
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

PUNJAB

Bathinda Padam Motors Private Limited Phone : 0164-2760153, 2760111 8th Milestone, Goniana Road,
AR 8th Milestone, Goniana Road, Village Gill Patti Fax 0164-2223122 PP Village Gill Patti
S 1097 Near Govt. School, Bhatinda [email protected] Near Govt. School, Bhatinda
Amarjeet Mehta M 9814000909 [email protected] Roshan Lal M 9814521482

Jalandhar Gagan Automobiles Phone : 0181-2420902, Vijay Kumar


AR BR Guru complex, Near I.O.C. Terminal, Byepass 2421901, 3095904 M 98140 53053
S 1019 Road, P.O. Chogite, Jalandhar-144 004 Fax 2240283 (PP) Phone : 0181-2420902, 2421901
Deepak Prakash M 94172 23353 [email protected]

Ludhiana Uttam Sales & Service Phone : 0161-2667011 Opp. Airport, G.T. Road, Ludhiana
AR Ambala Bye Pass Road, Opp. Transport Nagar, Fax 2669116 Phone : 0161-2667011
V 1016 Ludhiana. [email protected] Fax 2669116
Gurmeet Singh M 9814153125 Mahinderpaul Sharma
[email protected]

Nawanshahr Parmar Enterprises Phone : 01823-225454, 309654 Tekchand Gopal


AR Banga Road, Near Focal Point , Fax 01823-225454 M 9417194592
S 1094 Nawanshahr-144 514 [email protected] [email protected]
Jaskarn Parmar, Harjasbir S. Parmar [email protected]
M 98150-09754

Pathankot Gagan Automobiles Phone : 0186-2241234, 3090404 Capt. Mohan Singh


AR Jalandhar- Jammu Bye Pass Road, Pathankot Fax 2241234 M 98145 09453
V 1018 C.S Lyallpuri, Gagandeep Singh [email protected] Phone : 0186-2241234, 3090404
M 98140 53053, M 98145 09453 [email protected]

RAJASTHAN

Alwar Shri Krishna Motor Company Phone : 0144-2372090 Jitendra Gupta


AR Near Jhankar Hotel, Delhi Road, Alwar-301001 Fax 2372090, 2333499 M 94142 16192, 94140 18403
V 1053 Pramod Agarwal [email protected] [email protected]
M 98290 96610, 94142 15839

6-19

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Bhilwara Ruchi Motors Phone : 01482-309270 Sharda Complex, Near Shahpura


AR Ambaji Textile Market, Shop No.-G 51,52, Fax : 510270 Circle, NH 79, Bhilwara
S 1095 Ajmer Road, Bhilwara Nitesh Joshi
Vikas Sharda M 98292 46232 Phone : 01486-266870
Vikas Sharda M 98292-46232

Jodhpur Chandra Singh & Sons Phone : 0291-2745919, 5120549 A-40, II Phase, Basni Indl. Area,
AR 28-29, Pratap Nagar, Jodhpur-04 Jodhpur
V 1068 Lal Singh Kachwaha M 98290-23989 Phone : 0291-2745919, 5120549
Phone : 2545591 (R) [email protected]

Jaipur Basant Motors Phone : 0141-2641228


SPD B-2, Near LIC Office, Transport Nagar, [email protected]
S 5019 Jaipur-302 003
Subodh Agrawal M 94140 57807

Jaipur Tambi Automobiles 0141-2360981


SPD Tambi Tower, Sansar Chandra Road, [email protected]
S 1093 Jaipur 302 001.
Mr. Satish Tambi M 98290 52492

Jaipur Tambi Motors Phone : 0141-2370189, 2204208 B-145, Road No. 9, Vishvakarma
AR Tambi Tower, Sansar Chandra Road, [email protected] Industrial Area, Jaipur
S 1087 Jaipur-302001 Phone : 0141-5178316
Satish Tambi M 98290 52492 Fax 5072121
Aditya Banerjee
[email protected]

Kota Medatwal Motors Phone : 0744-2364092 Anil Gupta


EASC Chawani Chauraha, Jhalawar Road, NH 12, [email protected]
S 1089 Kota-324007
Dharmendra Gupta M 9414188877

Udaipur Modern Automobiles & Mechanical Engineers Phone : 0294-3090899, 2421452 Madri Eklingpura Road, NH-8,
AR Opp. Suraj Pole, Udaipur 313 001 Fax 2421452 Manwakhera, Udaipur
V 5003 M.P.S. Lekhari M 98290 44125 [email protected] Phone : 0294-3090762
Narayan Jannawat
6-20
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

TAMIL NADU
Chennai Hex Mobiles Pvt. Ltd. Phone : 044 - 22351825 / 81 New No. 4/121 (Old No. 61/4A)
AR / SPD 192, Mount Road, Saidapet, Mount Road Fax : 044 - 52027508 Goparasanallur, Poonamallee
V 4031 Chennai-600015 [email protected] High Road, Chennai - 600 056
Franklin M 98841 00203 Phone : 044-26272776, 26274776
Sathi Prabhakar Fax : 044 - 26273776
D. Shankar
M 98841 00202, 98841 00201
[email protected]

Chennai Shree Motors Phone : 044 - 55492678, 26322355 G. Subramanian


EASC No. 55, G.N.T. Raod, ThandalKozhani, M : 94440 74050
S 4030 Village Puzzhal, Chennai - 600066
P. Sundaramurthy M : 94440 44050

Chennai Shree Motors (Unit II) Phone : 044 - 55492678, Phone : 044 - 55492678, 26322355,
EASC No.55, Thandalkazhari, Village, G.N.T. Rd, 26322355, 25025209 25025209
S 4030 Pozhal, Chennai [email protected] G.S. Manian M : 94440 74050
P. Sundaramurthy, Hrishikesh [email protected]
M : 94440 44050, 94440 54050

Chennai Susee Cars & Trucks P Ltd. Phone : 044-28341072, 52024008


SPD New No. 43, North Usman Road, T.Nagar, Fax : 502024008
S 4036 Chennai - 600 017 [email protected]
Rajasekaran

Coimbatore Anamallais Agencies (Stadium) Phone : 0422-2529700, 2526800 SF No.634, Pollachi Main Road,
AR Krishha Swamy Tower, 172 Dr. Rajendra Fax : 0422 - 2526800 Eachanari PO.
V 4011 Prasad Rd., Tata Bad, Coimbatore - 641 012 [email protected] Coimbatore - 641 021
P.K. Doraisamy Phone : 0422-2675500, 2676600
Fax : 0422-2611900
R. Rajamani M : 98422 51600
[email protected]

Erode Anamallais Agencies (Stadium) Phone : 0424 - 2529700 Phone : 0424 - 2271640
AR BR 315/3, Chinnakadu Thottam, Fax 2527400 Fax : 2272360, 2271040
V 4026 Veerappampalayam Bye pass Road V.N. Sivakumari
Perundurai Road, Erode - 638 009 [email protected]
P.K. Duraisamy [email protected]
6-21

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Karur Jailaxmi Auto Works & Agencies Phone : 04324 - 225814 Karur Salem Byepass Road
AR Karur Salem New Byepass Raod, Fax : 04324-225814 Vennamalai Post, Karur
V 4016 Roundana Lns, Post Karur - 639002 [email protected] Phone : 04324 - 222083
A. Subramani M : 98430 95814 Fax : 225814
P. Anandhan M: 98430 57470
[email protected]

Madurai Susee Cars & Trucks P Ltd. Phone : 0452-2380438, 2380919 Phone : 0452-2380438, 2380919
AR 117/3, Theni Road, Madurai - 625 00 Fax :2380919, 2381011 Fax :2380919, 2381011
V 4012 (Next to Susee Petrol Bunk) [email protected] G.J. Raghavan M : 98423 06102
S.Rajasekaran M : 98421 22144 [email protected] [email protected]
[email protected]

Nagercoil Susee Motors Phone : 04652 - 2241793 Harri


AR BR 90/A, Ethamoozhi Road, Nagercoil-629 002 M : 98421-41793
S 4017 Harry M : 98432 27307

Salem Jailaxmi Auto Works & Agencies Pvt. Ltd. Phone : 0427 - 2280504 / 805 Saravanan
AR Pinangukarar Thottam, Salem Attur Byepass [email protected] M 98430 77470
V 4028 Road, Seelanaikanpati, Salem - 636 202 Phone : 0427 - 2280504 / 805
A. Subramani, Sivakumar [email protected]
M : 98430 27470, 98430 67470

Tirunelveli Hari Bala Krishna Automobiles Phone : 0461 - 2345943 Subramani


AR No. 156, Polepettai (West),Tuticorin - 628002 [email protected]
V4039 Tirunelveli
C. Jeyaraj M 9443100999 / 9842996969

Trichy Aarthi Motors Limited Phone : 0431-2301239, 2300688 K.Pasupathy


AR 2/15, Classic Towers [email protected] M 94437 09022
V 4029 Chennai Byepass Road, [email protected]
Senthaneer Puram, Trichy-620 014
Mr. E.A. Jeyapandian M 98424-71790

Vellore Sai Auto


EASC No. 3047/2A1, Chennai Bangalore Highway,
V 4018 New Bye Pass Road,
Vellore
Jeya Seelan M 9842328112
6-22
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Villupuram Sri Sabari Motors Phone : 04146-251521 Phone : 04146-339433, 9345639433


AR SF. No. 27/4, Chennai Trunk Road, Opp. [email protected] [email protected]
S 4038 Warehouse, Villupuram - 605602
M. Saravanan, M 9345450159
S. Govindarajulu M 98423-35577

UTTAR PRADESH

Agra Prem Auto Enterprises Phone : 0562-2522824, 2150612 4, Neeraj Nagar, (Near Asopa
AR Nangla Jawahar, Agra-Mathura Bye-Pass Fax 2522824 Hospital), Gailana Rd., Agra
S 1022 Road, Agra. [email protected] Phone : 0562-3093314
Paras Agrawal Dinesh Chahar M 3093314
[email protected]

Allahabad Khurana Auto Pvt. Ltd. Phone : 2622972, Fax 2623276 Rajeev Tiwari M 94153 51240
AR 23, P.D. Tandon Marg, Kanpur Road, Allahbad. [email protected] Phone : 0532 - 2420589
V 1023 Harish Khurana [email protected]
M 94152 35882, 0532-3153453

Bareilly Bhargava Motors Phone : 05946-245340, 245133 Rakesh Pandey M 98370 16608
AR BR Swaleh Nagar, Rampur Road, Bareilly Fax 245340 Phone : 0581-2561074
V 1025 O.P. Bhargava M 98370 45366 Fax 2550125

Faizabad Narveda Motors Pvt. Ltd. 05278-225251, 224837 Vill. Godhapur, In Front of HCI
AR BR 9/3/124, Janana Hospital Road, Rekabgunj. Godown, Faizabad
V 1049 Faizabad- 224 001 Phone : 05278-224837
Ved Prakash Gupta M 94150 48050 Ram Tirath M 98930 91654

Gorakhpur M/s. Green Field Auto Pvt. Ltd. Phone : 0551-2201695 Barhi House Compound, Opp. Govt.
AR Golghar, Gorakhpur-273 001 Fax 2209242 Garden, Kasia Road, Gorakhpur
V 1030 Bhupendra Vikram Singh M 94152-10650 [email protected] Phone : 0551-2200118, 3091614
Fax 2209242
S. Roy M 0551-3115502

Lucknow Beekay Distributors Phone : 0522-2438115, 2426040 Narendra Kumar M 98394 48697
SPD B-8, Industrial Area, Nadargunj, Amousi, Fax 2439198 Phone : 0522-2436040
S 1074 Lucknow [email protected] Fax 2439198
B. Mehdiratta M 98390 16191 [email protected]
6-23

AUTHORISED REPRESENTATIVES & SERVICE CENTERS


City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Lucknow B.K. Motors Phone : 0522-2436040 Narendra Kumar M 98394 48697


EASC B-8, Industrial Area, Nadargunj, Amousi, Fax 2439198 Phone : 0522-2436040
S 1045 Lucknow [email protected] [email protected]
B. Mehdiratta M 98390 16191

Lucknow Narvada Motors Pvt. Ltd. Phone : 0522-2365222, 2360744 Narender Singh
AR 13th, K.M., Near Sewa Hospital, [email protected] Phone : 0522-2365222, 2360744
V 1049 Sitapur Rd. Lucknow [email protected]
Vishal Gupta M 94150 39135

Meerut Punjab Motors Works LCV Division Phone : 0121-2518112, 2511481 31, Hirara Godown, Baghpet Road.
AR Delhi Road, Old Chungi, Meerut. Fax 2520471 Meerut
V 1026 Rupinder Singh M 98370 37466 [email protected] Phone : 0121-2520948
Mr. S.S. Tomar M 94121 04888
[email protected]

Noida Ajit Automotive Services Pvt. Ltd. Phone : 0120 - 2548593, 2554769 Phone : 2554769
AR D-24, Sector 2, Gautam Buddh Nagar, Fax 2548693 M 98102 22105
V 1003 Noida 201301. [email protected]
Sanjay Mehra M 98100 12307
Varanasi M.R. Airwheels Pvt. Ltd. Phone : 0542 3104207 Phone : 0542-2372635 (W)
AR Plot No. 4, Haritionpur, Rohania, Varanasi [email protected]
V 7001 Ranjeet Jaiswal

UTTARANCHAL
Dehradun Bhargava Motors Phone : 0135-2669746 Nitin Bouhiyal (W)
AR Jogiwala Haridwar Road, Dehradun M 94120 63667
V 1024 Pradeep Bhargava
M 98370 22043, M 94120 51756

Garhwal Sanjeev Motors Phone : 01382 - 2222400


AR Naziabad Road, Kotdwar, Garhwal-346 149
V 1028 Bajrang Lal Garg M 94121 81301

Haldwani Bhargava Motors Phone : 05946 -245340, 245339 Mukesh Thakur M 98373 18909
AR Industrial Estate, Bareily Road, Haldwani Fax 245340 Phone : 05946-245133
V 1024 O.P. Bhargava M 98370 45366 [email protected] [email protected]
6-24
AUTHORISED REPRESENTATIVES & SERVICE CENTERS
City / Status / Dealership Name / Address / Contact Person / Show Room Phone / Fax / E-mail Workshop Address / Phone / Fax /
Dealer Code Contact No. Works Manager / Mobile No. / E-mail

Haldwani Beekay Distributors Phone : 05946-312938


SPD MP-A 20, Transport Nagar, Rampur Road
S 7006 Haldwani, Nainital
Girish Pandey

WEST BENGAL

Durgapur Jayshree Automobiles 0343-2547903, 2547951 Andal More, G.T. Road, NH-2
AR Near Gandhi More, A.S.P. Road, Faridpur Fax 0343-2547951 P.O. Andal, Dt - Burdwan
V 2030 Durgapur-713 213 [email protected] Phone : 0341-2373122
Utpal Basu M 94340 02677 Fax : 0341-2373122
Rajtilak Seth
M 94332 36526
[email protected]

Howrah Bakultala Body Builders Phone : 033-26586065


EASC 15A, Andul Road, Howrah - 711109
S 2027 Gurjeet Singh M 98311 85824
Kolkata Bharadwaj Auto Distributor Pvt Ltd Phone : 033-22485142, 22482165
SPD 21, Bentinck Street, Kolkatta - 700001 22434448, Fax : 22486871 (PP)
S 2019 Ajay Bharadwaj M 98310 28400 [email protected]

Kolkata Crystal Automobiles Phone : 033-22217727-28, Alampur More, New Kolarah


AR 121, Chittaranjan Avenue 22351768, Fax 22153770 NH 6, Howrah - 711302
S 2029 Kolkata - 700073 [email protected] Phone : 033-26691909, 30960795
Naresh Aggrawal M 98310 20330 Susanta Chakraborty
Ragesh Aggrawal M 9831040277 M 98312 88595

Kolkata Monaco Sales Pvt Ltd Phone : 033-24484361-2


AR 25/1, Chetla Central Road Fax 033-24795992
S 2002 Kolkatta - 700027 [email protected]
K.L.Dewan M 98300 56514
Monish Dewan M 98310 42107

Silliguri Allied Automotive Industries Phone : 2545227, 2543392 Manojit Mondal


AR Sevoke Road, 2nd Mile, Silliguri - 734401 2544120, Fax 2543358 M 98320 32330
S 2027 A.S.Mahalanobish M 94340 74174 [email protected]
6-25

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