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Chiller EM Mapping

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0% found this document useful (0 votes)
21 views

Chiller EM Mapping

Uploaded by

aashishtomer008
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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s

Operating Instructions

Digital Meter
8PU90310BA003AA0
Please read and understand these instructions before installing,
operating, or maintaining the equipment.

DANGER

Hazardous voltage. Will cause death or serious


injury. Turn off and lock out all power supply to
this device before working on this device.

Replace all covers before power supplying this


device is turned on.

Technical Specification

DISPLAY DISPLAY UPDATE TIME


1 row of 6 digits to show electrical parameters 1 sec. for all parameters
7 segment LED display 71 x 24mm DISPLAY SCROLLING
Digit integrated with parameter units Automatic or Manual (Programmable)
LCD INDICATIONS POWER CONSUMPTION
IMP - Import energy Less than 8VA
EXP - Export energy
ENVIRONMENTAL CONDITIONS
- Communication in progress
- Indoor use
k M - Kilo/Mega
- Altitude of up to 2000 meters
WIRING INPUT - Pollution degree II
3 Ø - 4 wire, 3 Ø - 3 wire and Temperature : Operating : -10°C to 55°C
1 Ø - 2 wire system Storage : -20°C to 75°C
RATED INPUT VOLTAGE Humidity : Up to 85% non-condensing
11 to 300V AC (L-N); 19 to 519V AC (L-L); PROTECTION CLASS: II
Installation Category II INSTALLATION CATEGORY: II
FREQUENCY RANGE MOUNTING: Panel mounting
45-65 Hz
WEIGHT: 210 gms
RATED INPUT CURRENT
ORDER CODE INFORMATION
Nominal 5A AC (Min-50mA, Max-6A)
Product Supply
BURDEN 8PU90310BA003AA0 95V to 240V AC, ±10%, 50/60Hz (±5%)
0.5 VA@5A per phase
SERIAL COMMUNICATION
CT PRIMARY
Interface standard and protocol RS485 and MODBUS RTU
1A / 5A to 10, 000A (Programmable for any Value)
Communication address 1 to 255
Note: If CT Secondary: 1A to 10, 000A (CT Primary 1A)
Transmission mode Half duplex
CT Secondary: 5A to 10, 000A (CT Primary 5A)
Data types Float and Integer
CT SECONDARY Transmission distance 500m maximum
1A or 5A (Programmable) Transmission Speed 300, 600, 1200, 2400, 4800, 9600,
PT PRIMARY 19200 (in bps)
100V to 500kV (Programmable for any value) Parity None, Odd, Even
Stop bits 1 or 2
PT SECONDARY
Response Time 100ms Max & Independent, at Baud
100 to 500V AC (L-L)(Programmable for any value) rate
Technical Specification (Continued)

ACCURACY, as per IEC 62053-21


Measurement Accuracy Measurement Accuracy
Voltage V L-N ± 0.5% of Full scale Apparent Power 1%
Voltage V L-L ± 0.5% of Full scale Reactive Power 1%
Current ± 0.5% of Full scale Power factor ± 0.01 Digit
Frequency ± 0.1% Active energy Class 1
For L-N Voltage >20V, MAX / MIN Active Power 1%
For L-L Voltage >35V
MAX / MIN Reactive Power 1%
Active Power 1%
MAX Apparent Power 1%

Contents Required Tools

Terminal Clamps x4 Rubber Gasket x1


Cross recessed Phillips head

Installation

For installing the meter


Prepare the panel cutout with proper dimensions as shown below.

FRONT PANEL DESCRIPTION OUTLINE PANEL CUTOUT


Dimensions (in mm) Dimensions (in mm)
90.5

91.5

99

99 50 91.5
5

1. Insert unit into the panel 2. Assemble the clamp (as shown in 3. Tighten the screw of the clamp.
figure) in their respective slot.

SILDING
2 CLAMP

UNIT
SLIDING
CLAMP

GASKET 3

4
PANEL

Note: For proper sealing, tighten the screws evenly with required torque. Terminal screw tightening
Torque: 0.68 N-m to 0.79 N-m (6.018 In-Lb to 6.992 In-Lb)
Screw clamp tightening torque: 0.1N-m (0.885 In-Lb)

2
Installation Guidelines

1. This equipment, being built-in-type, normally becomes a 4. Before disconnecting the secondary of the external
part of main control panel and in such case the terminals current transformer from the equipment, make sure that
do not remain accessible to the end user after installation the current transformer is short circuited to avoid risk of
and internal wiring. electrical shock and injury.
2. Conductors must not come in contact with the internal 5. The equipment shall not be installed in environmental
circuitry of the equipment or else it may lead to a safety conditions other than those mentioned in this manual.
hazard that may in turn endanger life or cause electrical 6. The equipment does not have a built-in-type fuse.
shock to the operator. Installation of external fuse of rating 275V AC / 0.5Amp for
3. Circuit breaker or mains switch must be installed between electrical circuitry is highly recommended.
power source and supply terminals to facilitate power ‘ON’
or ‘OFF’ function. However this switch or breaker must be
installed in a convenient position normally accessible to
the operator.

Wiring Guidelines

1. To prevent the risk of electric shock, power supply to 5. Layout of connecting cables shall be away from any
the equipment must be kept OFF while doing the wiring internal EMI source.
arrangement. 6. Cable used for connection to power source, must have a
2. Wiring shall be done strictly according to the terminal cross-section of 1mm2 to 2.5mm2.These wires shall have
layout. Confirm that all connections are correct. current carrying capacity of 6A.
3. Use lugged terminals. 7. Copper cable should be used (Stranded or Single core
4. To reduce electromagnetic interference use of wires with cable).
adequate ratings and twists of the same in equal size shall 8. Before attempting work on device, ensure absence of
be made with shortest connections. voltages using appropriate voltage detection device.
9. Recommended CT: Measuring type

Maintenance

1. The equipment should be cleaned regularly to avoid


blockage of ventilating parts. L N

2. Clean the equipment with a clean dry or damp cloth. Do


+

RS485
not use any cleaning agent other than water.
CONNECTIONS DIAGRAM
L1 L
L2 O
L3 A
N D

S1 S2 S1 S2 S1 S2 N V1 V2 V3
I1 I2 I3

Safety Precautions

All safety related codifications, symbols and instructions that


appear in this operating manual or on the equipment must CAUTION:
be strictly followed to ensure the safety of the operating
1. Read complete instructions prior to installation and
personnel as well as the instrument.
operation of the unit.
If the equipment is not used in a manner specified by the
2. Risk of electric shock.
manufacturer it might impair the protection provided by the
equipment. 3. The equipment in its installed state must not come in
close proximity to any heating sources, oils, steam, caustic
• Do not use the equipment if there is any mechanical
vapors or other unwanted process by products.
damage.
• Ensure that the equipment is supplied with correct
voltage.

3
Configuration

There are 2 dedicated keys labelled as F1, F2. Use these 2 For 3P4W
keys to read meter parameters. Simply press these keys to
KEY
read the parameters. PRESS
ONLINE PAGE DESCRIPTION DISPLAY

Note: By default total net kWh page will be displayed and Displays unit of total active
4th
after pressing F1, next page of last accessed page will be F2
screen
power for a second, then
shown. display value.
Displays unit of reactive
If no key is pressed for 60 seconds in Manual mode, display 1st
F1 power of R phase for a
will go the default page i.e. Total kWh screen
second, then display value.
Displays unit of reactive
For 3P4W 2nd
F2 power of Y phase for a
screen
KEY second, then display value.
ONLINE PAGE DESCRIPTION DISPLAY
PRESS
Displays unit of reactive
3rd
1st Displays R phase line to F2 power of B phase for a
F1 screen
screen neutral voltage second, then display value.
2nd Displays Y phase line to Displays unit of total reactive
F2 4th
screen neutral voltage F2 power for a second, then
screen
3rd Displays B phase line to display value.
F2
screen neutral voltage Displays unit of apparent
1st
4th Displays average of three F1 power of R phase for a
F2 screen
screen phase line to neutral voltages second, then display value.

1st Displays R-Y phase line to line Displays unit of apparent


F1 2nd
screen voltage F2 power of Y phase for a
screen
second, then display value.
2nd Displays Y-B phase line to line
F2 Displays unit of apparent
screen voltage 3rd
F2 power of B phase for a
3rd Displays R-B phase line to line screen
F2 second, then display value.
screen voltage
Displays unit of total apparent
4th Displays average of three 4th
F2 F2 power of B phase for a
screen phase line to line voltages screen
second, then display value.
1st Displays unit of old total
F1 Displays R phase current 1st
screen F1 Active energy for a second
screen
2nd then displays value.
F2 Displays Y phase current
screen Displays unit of old total
2nd
3rd F2 Reactive energy for a second
F2 Displays B phase current screen
screen then displays value

4th Displays all three phase Displays unit of old total


F2 3rd
screen average current F2 Apparent energy for a second
screen
then displays value
Displays parameter of R phase
1st Displays unit of import Active
F1 power factor for a second, 1st
screen F1 energy of R phase for a
then displays value. screen
second then displays value
Displays parameter of Y phase
2nd Displays unit of import Active
F2 power factor for a second, 2nd
screen F2 energy of Y phase for a
then displays value. screen
second then displays value
Displays parameter of B phase
3rd Displays unit of import Active
F2 power factor for a second, 3rd
screen F2 energy of B phase for a
then displays value. screen
second then displays value
Displays average of power
4th Displays unit of export Active
F2 factor for a second, then 4th
screen F2 energy of R phase for a
displays value. screen
second then displays value
1st Displays Frequency name for
F1 Displays unit of export Active
screen a second, then displays value. 5th
F2 energy of Y phase for a
Displays unit of active power screen
1st second then displays value
F1 of R phase for a second, then
screen Displays unit of export Active
display value. 6th
F2 energy of B phase for a
Displays unit of active power screen
2nd second then displays value
F2 of Y phase for a second, then
screen Displays unit of total of all
display value.
7th three phase import Active
Displays unit of active power F2
3rd screen energy for a second then
F2 of B phase for a second, then displays value.
screen
display value.

4
Configuration (Continued)

For 3P4W For 3P4W


KEY KEY
ONLINE PAGE DESCRIPTION DISPLAY ONLINE PAGE DESCRIPTION DISPLAY
PRESS PRESS
Displays unit of total of all Displays unit of total max
8th three phase export Active 4th demand of all three phase
F2 F2
screen energy for a second then screen current for a second then
displays value. displays value.
Displays unit of total Active Displays unit of max demand
9th 1st
F2 energy for a second then F1 of total active power for a
screen screen
displays value. second then displays value.
Displays unit of import Displays unit of max demand
1st 2nd
F1 Reactive energy of R phase for F2 of total reactive power for a
screen screen
a second then displays value. second then displays value.
Displays unit of import Displays unit of max demand
2nd 3rd
F2 Reactive energy of Y phase for F2 of total apparent power for a
screen screen
a second then displays value. second then display value.
Displays unit of import 1st
3rd F1 Displays run hour
F2 Reactive energy of B phase for screen
screen
a second then displays value.
Displays unit of export For 3P3W
4th
F2 Reactive energy of R phase for KEY
screen ONLINE PAGE DESCRIPTION DISPLAY
a second then displays value. PRESS
Displays unit of export 1st Displays R-Y phase line to line
5th F1
F2 Reactive energy of Y phase for screen voltage
screen
a second then displays value.
2nd Displays Y-B phase line to line
Displays unit of export F2
6th screen voltage
F2 Reactive energy of B phase for
screen 3rd Displays R-B phase line to line
a second then displays value. F2
screen voltage
Displays unit of total of all
7th three phase import reactive 4th Displays average of all three
F2 F2
screen energy for a second then screen phase line to line voltage
displays value. 1st
F1 Displays R-Y phase current
Displays unit of total of all screen
8th three phase export reactive 2nd
F2 F2 Displays Y-B phase current
screen energy for a second then screen
displays value.
3rd
Displays total Reactive energy F2 Displays R-B phase current
9th screen
F2 for a second then displays
screen 4th Displays average of all three
value. F2
screen phase current
Displays unit of apparent
1st Displays average of power
F1 energy of R phase for a 1st
screen F1 factor for a second, then
second then displays value. screen
displays value.
Displays unit of apparent
2nd 1st Displays Frequency name for
F2 energy of Y phase for a F1
screen screen a second, then displays value.
second then displays value.
Displays unit of total active
Displays unit of apparent 1st
3rd F1 power for a second, then
F2 energy of B phase for a screen
screen display value.
second then displays value.
Displays unit of total reactive
Displays unit of total Apparent 1st
4th F1 power for a second, then
F2 energy for a second then screen
screen display value.
displays value.
Displays unit of total apparent
Displays unit of max demand 1st
1st F1 power of B phase for a
F1 of R phase current for a screen
screen second, then display value.
second then displays value.
Displays unit of old total
Displays unit of max demand 1st
2nd F1 active energy then displays
F2 of Y phase current for a screen
screen value.
second then displays value.
Displays unit of old total
Displays unit of max demand 2nd
3rd F2 reactive energy then displays
F2 of B phase current for a screen
screen value.
second then displays value.

5
Configuration (Continued)

For 3P3W • Use F2 key for 2 sec save the parameter value.
KEY
• Press F1 key for next page.
ONLINE PAGE DESCRIPTION DISPLAY
PRESS Config. Range or Factory
Function DISPLAY
Displays unit of old total page Selection Setting
3rd
F2 apparent energy then displays
screen Password 000 to 998 100
value.
Displays unit of total net
1st 1 Change Password No / Yes No
F1 active energy then displays
screen
value.
1.1 New Password 000 to 998 100
Displays unit of total net
1st
F1 reactive energy then displays 3P4W, 3P3W,
screen
value. Network 1P2W-P1,
2 3P4W
1st Displays unit of total apparent Selection 1P2W-P2 and
F1 1P2W-P3
screen energy then displays value.
Displays unit of total max 3 CT Secondary 1A or 5A 5
1st demand of all three phase
F1
screen current for a second then 1A, 5A to 10,
displays value. 4 CT Primary 5
000A
Displays unit of max demand
1st 5 PT Secondary 100V to 500V 350
F1 of total active power for a
screen
second then displays value.
6 PT primary 100V to 500kV 350
Displays unit of max demand
2nd
F2 of total reactive power for a
screen 7 Slave ID 1 to 255 1
second then display value.
Displays unit of max demand 300, 600,
3rd
F2 of total apparent power for a 1200, 2400,
screen 8 Baud Rate 9600
second then display value. 4800, 9600 and
19200 (bps)
1st
F1 Displays run hour
screen None, Odd,
9 Parity None
Even

AUTOMATIC / MANUAL MODE DESCRIPTION 10 Stop Bit 1 or 2 1


Press F2 key for 3 seconds to toggle between Automatic
Demand interval
and Manual mode. 12
method
Sliding / Fixed Sliding

Note: By default unit operates in automatic mode. Demand interval


13 1 to 30 15
In automatic mode online pages scroll automatically at the duration
rate of 5 seconds per page. Demand interval
14 1 to 30 min 1
In automatic mode when any key is pressed, unit length
temporarily switches to manual mode and the appropriate 15 Factory default No / Yes No
page is displayed, also if any key is not pressed for 5 sec,
unit resumes automatic mode. Reset energy and
16 No / Yes No
MAX demand

SERIAL NUMBER DESCRIPTION 16.1 Password 001 to 999 101


Press F1 key for 10 sec. to display 8 digit serial number only Reset active
for 5 sec. 16.01 No / Yes No
energy
Reset old active
16.02 No / Yes No
CONFIGURATION energy
There are two dedicated keys with symbol F1 & F2. Use these Reset reactive
16.03 No / Yes No
2 keys to enter into configuration menu energy

Note: Setting should be done by professional after going Reset old reactive
16.04 No / Yes No
energy
through this user manual and having understood the
application situation. Reset apparent
16.05 No / Yes No
energy
For the configuration setting mode:
Reset old
• Use F1+ F2 key for 3 sec to enter and exit from 16.06
apparent energy
No / Yes No
configuration menu.
• Use F1 key to increment the configuration pages. 16.07 Reset MAX No / Yes No

• Use F2 key to edit the value and shift the cursor for next
digit to edit. 16.08 Reset ON hour No / Yes No

6
Configuration (Continued)

• For resetting energy parameters user will be prompted


the password. If correct password is entered, the user
will be able to reset all energy parameters. This password
will be value which will be greater than the configuration
password by 1.

MODBUS REGISTER ADDRESSES LIST

Readable Parameters: [Length (Register): 2; Data Structure: Float]

Address Hex Address Parameter Address Hex Address Parameter


30000 0x00 Voltage V1N 30090 0x5A kWh1 (Exp)
30002 0x02 Voltage V2N 30092 0x5B kWh2 (Exp)
30004 0x04 Voltage V3N 30094 0x5E kWh3 (Exp)
30006 0x06 Average Voltage LN 30096 0x60 Total kWh (Imp)
30008 0x08 Voltage V12 30098 0x62 Total kWh (Exp)
30010 0x0A Voltage V23 30100 0x64 kVArh1 (Imp)
30012 0x0C Voltage V31 30102 0x66 kVArh2 (Imp)
30014 0x0E Average Voltage LL 30104 0x68 kVArh3 (Imp)
30016 0x10 Current I1 30106 0x6A kVArh1 (Exp)
30018 0x12 Current I2 30108 0x6C kVArh2 (Exp)
30020 0x14 Current I3 30110 0x6E kVArh3 (Exp)
30022 0x16 Average Current 30112 0x70 Total kVArh (Imp)
30024 0x18 kW1 30114 0x72 Total kVArh (Exp)
30026 0x1A kW2 30116 0x74 kVAh1
30028 0x1C kW3 30118 0x76 kVAh2
30030 0x1E kVAr1 30120 0x78 kVAh3
30032 0x20 kVAr2 30684 0x2AC Serial no. (Data Structure: Hex)
30034 0x22 kVAr3 30692 0x2B4 MAX I1 Demand
30036 0x24 kVA1 30694 0x2B6 MAX I2 Demand
30038 0x26 kVA2 30696 0x2B8 MAX I3 Demand
30040 0x28 kVA3 30698 0x2BA MAX Avg. I Demand
30042 0x2A Total kW 30702 0x2BE Existing KW MAX Active Power
30044 0x2C Total kVA 30706 0x2C2 Existing KVAr MAX Reactive Power
30046 0x2E Total kVAr 30710 0x2C6 Existing KVA MAX Apparent Power
30048 0x30 PF1 30712 0x2C8 Existing MAX I1 Demand
30050 0x32 PF2 30714 0x2CA Existing MAX I2 Demand
30052 0x34 PF3 30716 0x2CC Existing MAX I3 Demand
30054 0x36 Average PF 30718 0x2CE Existing MAX Avg. I Demand
30056 0x38 Frequency 30720 0x2D0 Active energy old
30058 0x3A Total net kWh 30722 0x2D2 Reactive energy old
30060 0x3C Total net kVAh 30724 0x2D4 Apparent energy old
30062 0x3E Total net kVArh
NETWORK SELECTION and WIRING INPUT
30064 0x40 Active Power Max Demand
Network selection in
30068 0x44 Reactive Power Max Demand Wiring
configuration mode
30072 0x48 Apparent Power Max Demand 3P4W 3P4W, 2P3W
30082 0x50 Run Hour 3P3W 3P3W
30084 0x54 kWh1 (imp)
Note: 3P stands for Three Phase
30086 0x56 kWh2 (imp)
30088 0x58 kWh3 (imp)

7
MODBUS REGISTER ADDRESSES LIST (Continued)

Readable / writable parameters: [Data Structure: Integer]


Hex Length
Address Parameter Range
Address (Register)
40000 0x00 Password Min value: 0 Max value: 998 1
40001 0x01 N/W Selection Value: 0 Meaning: 3P4W 1
Value: 1 Meaning: 3P3W
Value: 2 Meaning: 1P2W-R
Value: 3 Meaning: 1P2W-Y
Value: 4 Meaning: 1P2W-B
40002 0x02 CT Secondary Min value: 1 Max value: 5 1
40003 0x03 CT primary (CT Secondary=5) Min value: 5 Max value: 10000 1
CT primary (CT Secondary=1) Min value: 1 Max value: 10000
40004 0x04 PT Secondary Min value: 100 Max value: 500 1
40005 0x05 PT primary Min value: 100 Max value: 500kV 2
40007 0x07 Slave ID Min value: 1 Max value: 255 1
40008 0x08 Baud rate Value: 0x0000 Meaning: 300 1
Value: 0x0001 Meaning: 600
Value: 0x0002 Meaning: 1200
Value: 0x0003 Meaning: 2400
Value: 0x0004 Meaning: 4800
Value: 0x0005 Meaning: 9600
Value: 0x0006 Meaning: 19200
40009 0x09 Parity Value: 0x0000 Meaning: None 1
Value: 0x0001 Meaning: Odd
Value: 0x0002 Meaning: Even
40010 0x0A Stop bit Value: 0x0000 Meaning: 1 1
Value: 0x0001 Meaning: 2
40012 0x0C Factory Default Value: 1 Meaning: Set to factory setting range 1
40013 0x0D Reset Active Energy Value: 1 Meaning: Reset Total Active Energy 1
40014 0x0E Reset old active Energy Value: 1 Meaning: Reset old Total Active Energy 1
40015 0x0F Reset reactive Energy Value: 1 Meaning: Reset Total Reactive Energy 1
40016 0x10 Reset old reactive Energy Value: 1 Meaning: Reset old Total Reactive Energy 1
40017 0x11 Reset Apparent Energy Value: 1 Meaning: Reset Total Apparent Energy 1
40018 0x12 Reset old Apparent Energy Value: 1 Meaning: Reset old Total Apparent Energy 1
40034 0x22 Demand Interval Method Value: 0x0000 Meaning: Sliding 1
Value: 0x0001 Meaning: Fixed
40035 0x23 Demand Interval Duration MIN Value: 1 MAX Value: 30 1
40036 0x24 Demand Interval Length MIN Value: 1 MAX Value: 30 1
40039 0x27 Reset Max demand Value: 1 Meaning: Reset all Max demands 1
40042 0x2A Reset ON Hour Value: 1 Meaning: Reset ON Hour 1

8
Circuit Diagram

3 Phase 4-Wire (commonly used)


3 Ø - 4 Wire, 3 CT’S 3 Ø - 4 Wire, 3 CT’S and 3 PT’S

L N L N

# + #
+

+
+ L N RS485 L N
RS485

8PU90310BA003AA0 8PU90310BA003AA0

I1 I2 I3 I1 I2 I3
S1 S2 S1 S2 S1 S2 N V1 V2 V3 S1 S2 S1 S2 S1 S2 N V1 V2 V3

# #

N N
L3 L3
L2 L2
L1 L1
LINE LOAD LINE LOAD

Connection diagram for communication

CONNECTION DIAGRAM FOR COMMUNICATION

Master

RS485-RS232
Converter Suggested
terminating resistor
(120 ohm, ¼ watt)

# All fuse types: 0.5A fast acting 600V (Specification subject to change as development is a continuous process)

9
Notes

10
Notes

11
These instructions do not purport to cover all details or variations in warranty of Siemens. Any statements contained herein do not create
equipment, or to provide for every possible contingency in connection new warranties or modify the existing warranty.
with installation, operation, or maintenance. Should additional
Trademarks - Unless otherwise noted, all names identified by ® are
information be desired, please contact the local Siemens sales office.
registered trademarks of Siemens AG or Siemens Industry, Inc. The
The contents of this instruction manual shall not become part of or
remaining trademarks in this publication may be trademarks whose
modify any prior or existing agreement, commitment, or relationship.
use by third parties for their own purposes could violate the rights of
The sales contract contains the entire obligation of Siemens. The
the owner.
warranty contained in the contract between the parties is the sole
S17698

Customer Care Toll free no. 1800 209 0987 Email: [email protected] Order No. L1V30617157001A

Siemens Ltd. Product development is a continuous process. Consequently the SACHIN ENTERPRISE
data indicated in this Operating Instructions is subject to change
without prior notice. For latest issue contact our sales offices.

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