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SECTION

ISOMETRIC VIEW

56
SECTION

ISOMETRIC VIEW

PLAN

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 ‫‪1110199232‬‬

‫رﻗﻢ اﻟﺸﻬﺎدة ‪١١١٠١٩٩٢٣٢ :‬‬

‫اﻟﺘﺎرﻳﺦ ‪ ١٤٤٣/٠٩/١٦ :‬ﻫـ‬
‫اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ‪٣٠٠٠٥٤٥٠٩٨ :‬‬

‫ﺷﻬﺎدة‬
‫‪CERTIFICATE‬‬

‫ﺗﺸﻬﺪ اﻟﻬﻴﺌﺔ اﻟﻌﺎﻣﺔ ﻟﻠﺰﻛﺎة واﻟﺪﺧﻞ ﺑﺄن اﻟﻤﻜﻠﻒ ‪ /‬اﻟﻤﻮﺳﺴﻪ اﻟﻤﺘﺤﺪه ﻟﻠﺘﺠﺎره واﻟﻤﻘﺎوﻻت ﻟﺼﺎﺣﺒﻬﺎ‬

‫ﻃﺎرق ﻣﺤﻤﺪ ﻧﻘﺎدي‬

‫ﺳﺠﻞ ﻣﺪﻧﻲ رﻗﻢ ‪ ١٠٥٣٤٩٦٣١٩‬وﺳﺠﻞ ﺗﺠﺎري رﻗﻢ ‪١٠١٠١٥٢٤٠٩‬‬

‫ﻗﺪم إﻗﺮاره ﻋﻦ اﻟﻔﺘﺮة اﻟﻤﻨﺘﻬﻴﻪ ﻓﻲ ‪٢٠٢١/١٢/٣١‬م‬

‫وﻗﺪ ﻣﻨﺢ ﻫﺬه اﻟﺸﻬﺎده ﻟﺘﻤﻜﻴﻨﻪ ﻣﻦ إﻧﻬﺎء ﺟﻤﻴﻊ ﻣﻌﺎﻣﻼﺗﻪ ﺑﻤﺎ ﻓﻲ ذﻟﻚ ﺻﺮف ﻣﺴﺘﺤﻘﺎﺗﻪ‬

‫اﻟﻨﻬﺎﺋﻴﺔ ﻋﻦ اﻟﻌﻘﻮد‪.‬‬

‫ﻳﺴﺮي ﻣﻔﻌﻮل ﻫﺬه اﻟﺸﻬﺎدة ﺣﺘﻰ ﺗﺎرﻳﺦ ‪ ١٤٤٤/١٠/١٠‬ﻫـ اﻟﻤﻮاﻓﻖ ‪ ٢٠٢٣/٠٤/٣٠‬م‪.‬‬

‫)اﻟﻌﺎﺷﺮ ﻣﻦ ﺷﻮال أﻟﻒ و أرﺑﻌﻤﺎﺋﺔ و أرﺑﻌﺔ و أرﺑﻌﻮن ﻫﺠﺮي(‬

‫اﻟﻔﺮوع ) ‪ ( ١٢‬ﻓﻲ اﻟﻨﻤﻮذج اﻟﻤﺮﻓﻖ‬

 ‫‪1110199232‬‬

‫رﻗﻢ اﻟﺸﻬﺎدة ‪١١١٠١٩٩٢٣٢ :‬‬

‫اﻟﺘﺎرﻳﺦ ‪ ١٤٤٣/٠٩/١٦ :‬ﻫـ‬
‫اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ‪٣٠٠٠٥٤٥٠٩٨ :‬‬

‫ﻗﺎﺋﻤﺔ ﻓﺮوع اﻟﻤﻜﻠﻒ اﻟﻤﻮﺳﺴﻪ اﻟﻤﺘﺤﺪه ﻟﻠﺘﺠﺎره واﻟﻤﻘﺎوﻻت ﻟﺼﺎﺣﺒﻬﺎ ﻃﺎرق ﻣﺤﻤﺪ ﻧﻘﺎدي‬

‫اﻟﻤﺪﻳﻨﺔ‬ ‫إﺳﻢ اﻟﻔﺮع‬ ‫اﻟﺮﺧﺼﺔ‬ ‫رﻗﻢ اﻟﺴﺠﻞ‬

‫اﻟﺮﻳﺎض‬ ‫ﻓﺮع اﻟﻤﻮﺳﺴﻪ اﻟﻤﺘﺤﺪه ﻟﻠﺘﺠﺎره واﻟﻤﻘﺎوﻻت‬ ‫‪٤٠٣٠١٣٢١٥٨‬‬

‫ﻳﻨﺒﻊ‬ ‫ﻣﻜﺘﺐ ﻃﺎرق ﻣﺤﻤﺪﻧﻘﺎدي ﻟﻠﻌﻘﺎر‬ ‫‪٤٧٠٠٠٠٧٠٢٢‬‬
‫ﻳﻨﺒﻊ‬ ‫ﻓﺮع ﻣﺆﺳﺴﺔ اﻟﻤﺘﺤﺪة ﻟﻠﺘﺠﺎره واﻟﻤﻘﺎوﻻت‬ ‫‪٤٧٠٠٠٠١٨٦٠‬‬
‫اﻟﺮﻳﺎض‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻧﻘﺎدي ﻟﻠﻤﻨﺘﺠﺎت اﻻﺳﻤﻨﺘﻴﻪ‬ ‫‪١٩٧٠‬‬ ‫‪١٠١٠١٥٢٤٠٨‬‬
‫ﻣﺼﻨﻊ ﻃﺎرق ﻧﻘﺎدي ﻟﻠﺨﺮﺳﺎﻧﻪ اﻟﺠﺎﻫﺰه واﻟﻤﻨﺘﺠﺎت‬
‫ﻳﻨﺒﻊ‬ ‫‪٤٧٠٠٠٠٦٢٩١‬‬
‫اﻻﺳﻤﻨﺘﻴﻪ‬
‫ﻳﻨﺒﻊ‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻧﻘﺎدي ﻟﻠﻤﻨﺴﻮﺟﺎت وﻣﻨﺸﻘﺎﺗﻬﺎ‬ ‫‪٤٠٣٠٢٢٩٨٩٢‬‬
‫اﻟﺮﻳﺎض‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻣﺤﻤﺪ ﻧﻘﺎدي ﻟﻠﻤﻨﺘﺠﺎت اﻻﺳﻤﻨﺘﻴﻪ‬ ‫‪١٠١١٠٢٣٦٦٧‬‬
‫اﻟﺮﻳﺎض‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻣﺤﻤﺪ ﻧﻘﺎدي ﻟﻤﻮاد اﻟﺘﺒﻄﻴﻦ‬ ‫‪١٠١١٠٢٣٦٦٦‬‬
‫اﻟﺮﻳﺎض‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻧﻘﺎدري ﻟﻠﻤﻨﺴﻮﺟﺎت وﻣﺸﺘﻘﺎﺗﻬﺎ‬ ‫‪١٠١١٠٢٣٥٠٢‬‬
‫ﻣﺼﻨﻊ ‪ /‬ﻃﺎرق ﻧﻘﺎدي ﻟﻠﺨﺮﺳﺎﻧﺔ اﻟﺠﺎﻫﺰة واﻟﻤﻨﺘﺠﺎت‬
‫ﻳﻨﺒﻊ‬ ‫‪٣٥٥٠٠٣٤٥٥٦‬‬
‫اﻹﺳﻤﻨﺘﻴﺔ‬
 ‫‪1110199232‬‬

‫رﻗﻢ اﻟﺸﻬﺎدة ‪١١١٠١٩٩٢٣٢ :‬‬

‫اﻟﺘﺎرﻳﺦ ‪ ١٤٤٣/٠٩/١٦ :‬ﻫـ‬
‫اﻟﺮﻗﻢ اﻟﻤﻤﻴﺰ‪٣٠٠٠٥٤٥٠٩٨ :‬‬

‫اﻟﻤﺪﻳﻨﺔ‬ ‫إﺳﻢ اﻟﻔﺮع‬ ‫اﻟﺮﺧﺼﺔ‬ ‫رﻗﻢ اﻟﺴﺠﻞ‬

‫اﻟﺨﺮج‬ ‫ﻣﺼﻨﻊ ﻃﺎرق ﻧﻘﺎدي ﻻﻧﺎﺑﻴﺐ اﻟﻔﻴﺒﺮ ﺟﻼس‬ ‫‪٤٠٦٠٠١٢١٢٥‬‬ ‫‪١٠١١١٤١٤١١‬‬

‫ﻣﺰرﻋﺔ ﻃﺎرق ﻣﺤﻤﺪ اﺑﺮاﻫﻴﻢ ﻧﻘﺎدي ﻟﻠﺨﻀﺎر‬
‫ﺗﺒﻮك‬ ‫‪٣٥٥٠٠٣٧٨٦٧‬‬
‫وﻟﻠﻔﻮاﻛﻬﺔ‬
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 ‫‪١٤٤٣/١١/٣٠‬‬ ‫ﺍﻟﺘﺎﺭﻳﺦ‬
‫‪٢٩/٠٦/٢٠٢٢‬‬ ‫ﺍﻟﻤﻮﺍﻓﻖ‬
‫ﺭﻣﺰ ﺍﻟﺸﻬﺎﺩﺓ ‪٤٧٣١٣٤٤١‬‬

‫ﺷﻬﺎﺩﺓ‬

‫ﺇﺳﻢ ﺍﻟﻤﻨﺸﺄﺓ ‪ :‬ﻣﺼﻨﻊ ﻃﺎﺭﻕ ﻧﻘﺎﺩﻱ ﻟﻠﻤﻨﺘﺠﺎﺕ ﺍﻻﺳﻤﻨﺘﻴﻪ‬

‫ﻃﺎﺭﻕ ﻣﺤﻤﺪ ﺍﺑﺮﺍﻫﻴﻢ ﻧﻘﺎﺩﻱ‬ ‫ﺇﺳﻢ ﺻﺎﺣﺐ ﺍﻟﻌﻤﻞ ‪:‬‬
‫ﺹ‪.‬ﺏ ‪ ٢٠٢٢ :‬ﺍﻟﺮﻓﺎﻳﻊ ‪١١٩٤٢‬‬
‫ﺍﻟﺴﻌﻮﺩﻳﺔ‬
‫‪٥٢٩١٦٩٥٢٣‬‬ ‫ﺭﻗﻢ ﺍﻹﺷﺘﺮﺍﻙ ‪:‬‬
‫ﻣﺼﺪﺭﻩ ‪:‬‬ ‫ﺭﻗﻢ ﺍﻟﺴﺠﻞ ﺍﻟﺘﺠﺎﺭﻱ‪١٠١١٠٢٣٦٦٧ :‬‬

‫ﻛﺘﺎﺑﺔ‬ ‫ﺭﻗﻤﺎ‬
‫ﺧﻤﺴﺔ ﻋﺸﺮﻩ ﻣﺸﺘﺮﻛﺎ‬ ‫‪١٥‬‬ ‫ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ‬
‫ﺳﺘﺔ ﻭ ﺳﺒﻌﻮﻥ ﻣﺸﺘﺮﻛﺎ‬ ‫‪٧٦‬‬ ‫ﻋﺪﺩ ﺍﻟﻤﺸﺘﺮﻛﻴﻦ ﻏﻴﺮ ﺍﻟﺴﻌﻮﺩﻳﻴﻦ‬
‫ﻭﺍﺣﺪ ﻭ ﺗﺴﻌﻮﻥ ﻣﺸﺘﺮﻛﺎ‬ ‫‪٩١‬‬ ‫ﺍﻟﻤﺠﻤﻮﻉ‬

‫ﺗﺸﻬﺪ ﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﺑﺄﻥ ﺍﻟﻤﻨﺸﺄﺓ ﺍﻟﻤﺬﻛﻮﺭﺓ ﺃﻋﻼﻩ ﻗﺪ ﺃﻭﻓﺖ ﺑﺈﻟﺘﺰﺍﻣﺎﺗﻬﺎ ﺗﺠﺎﻩ ﺍﻟﻤﺆﺳﺴﺔ‬
‫ﻭﻓﻖ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻤﻘﺪﻣﺔ ﻣﻨﻬﺎ ﺣﺘﻰ ﺗﺎﺭﻳﺦ ﺇﺻﺪﺍﺭ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ‪ ،‬ﻭﺍﻟﺘﻲ ﺗﻢ ﻣﻨﺤﻬﺎ ﻟﺘﻘﺪﻳﻤﻬﺎ ﻷﻳﺔ ﺟﻬﺔ ﺗﻄﻠﺒﻬﺎ ‪ ،‬ﻭﻫﻲ‬
‫ﺻﺎﻟﺤﺔ ﻟﺠﻤﻴﻊ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ ﻧﺺ ﻋﻠﻴﻬﺎ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ ﻓﻲ ﺍﻟﻤﺎﺩﺓ )‪ (١٩/٦‬ﻣﻨﻪ‪.‬‬
‫ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﺳﺎﺭﻳﺔ ﺍﻟﻤﻔﻌﻮﻝ ﺣﺘﻰ ‪ ١٤٤٣/١٢/٢٩‬ﻫـ‪.‬‬
‫ﻋﻦ ﻃﺮﻳﻖ ﺍﺳﺘﺨﺪﺍﻡ‬ ‫ﺃﻭ‬ ‫ﻳﻠﺰﻡ ﺍﻟﺘﺤﻘﻖ ﻣﻦ ﺻﺤﺔ ﻭﺻﻼﺣﻴﺔ ﺍﻟﺸﻬﺎﺩﺓ ﻋﺒﺮ ﺯﻳﺎﺭﺓ ﺍﻟﺮﺍﺑﻂ‬
‫ﺍﻟﺮﻣﺰ ﺍﻟﻤﻌﺮﻑ ﺍﻟﺘﺎﻟﻲ ‪:‬‬ ‫ﺃﺩﻧﺎﻩ ﻓﻲ ﺍﻟﻤﻮﻗﻊ ﺍﻹﻟﻜﺘﺮﻭﻧﻲ ﻟﻠﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻹﺟﺘﻤﺎﻋﻴﺔ‬

‫‪www.gosi.gov.sa/vc‬‬

‫) ﺍﻟﺸﻬﺎﺩﺓ ﻣﻌﺘﻤﺪﺓ ﻣﻦ ﺻﺎﺣﺐ ﺍﻟﺼﻼﺣﻴﺔ ﻭﻻ ﺗﺤﺘﺎﺝ ﺇﻟﻰ ﺗﻮﻗﻴﻊ ﺃﻭ ﺧﺘﻢ (‬

‫ﺗﻌﺪ ﻫﺬﻩ ﺍﻟﺸﻬﺎﺩﺓ ﻣﻦ ﺍﻟﻮﺛﺎﺋﻖ ﺍﻻﻟﻜﺘﺮﻭﻧﻴﺔ ﺍﻟﺤﻜﻮﻣﻴﺔ ﺍﻟﺮﺳﻤﻴﺔ ‪ ،‬ﻭﻳﺤﻈﺮ ﻗﻄﻌﻴﺎ ﺗﻘﻠﻴﺪﻫﺎ ﺃﻭ ﺇﺩﺧﺎﻝ ﺃﻱ ﺗﻌﺪﻳﻼﺕ ﻋﻠﻴﻬﺎ ﺳﻮﺍﺀ ﺑﺎﻹﺿﺎﻓﺔ ﺃﻭ ﺍﻟﺤﺬﻑ‬
‫ﺃﻭ ﺍﻟﺘﻐﻴﻴﺮ ﻓﻲ ﺑﻴﺎﻧﺎﺗﻬﺎ ﺃﻭ ﻏﻴﺮ ﺫﻟﻚ ﻣﻦ ﺍﻧﻮﺍﻉ ﺍﻟﺘﻌﺪﻳﻞ ‪ ،‬ﻭﺗﻌﺪ ﺍﻟﺸﻬﺎﺩﺓ ﻻﻏﻴﺔ ﺇﺫﺍ ﺷﺎﺑﻬﺎ ﺷﻲﺀ ﻣﻦ ﺫﻟﻚ ‪ ،‬ﻛﻤﺎ ﺗﻌﺮﺽ ﺻﺎﺣﺒﻬﺎ ﻟﻠﻤﻼﺣﻘﺔ ﺍﻟﻨﻈﺎﻣﻴﺔ‬
‫ﺃﻣﺎﻡ ﺍﻟﺠﻬﺎﺕ ﺍﻟﻤﺨﺘﺼﺔ ﺑﺎﻹﺿﺎﻓﺔ ﺇﻟﻰ ﻣﺎﻳﻔﺮﺿﻪ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻣﻦ ﻋﻘﻮﺑﺎﺕ ‪ ،‬ﻭﻻﻳﺠﻮﺯ ﺗﺪﺍﻭﻝ ﺍﻟﺸﻬﺎﺩﺓ ﺇﻻ ﻓﻲ ﺍﻷﻏﺮﺍﺽ ﺍﻟﺘﻲ‬
‫ﺃﺻﺪﺭﺕ ﻷﺟﻠﻬﺎ ﻭﻓﻘﺎ ﻷﺣﻜﺎﻡ ﻧﻈﺎﻡ ﺍﻟﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ‪ ،‬ﻭﺍﻟﻤﺆﺳﺴﺔ ﺍﻟﻌﺎﻣﺔ ﻟﻠﺘﺄﻣﻴﻨﺎﺕ ﺍﻻﺟﺘﻤﺎﻋﻴﺔ ﻏﻴﺮ ﻣﺴﺆﻭﻟﻪ ﻋﻦ ﺃﻱ ﺁﺛﺎﺭ ﺃﺧﺮﻯ ﻣﺘﺮﺗﺒﺔ‬
‫ﻗﺒﻞ ﺍﻟﻐﻴﺮ ﻋﻦ ﺍﻟﺸﻬﺎﺩﺓ ﻭﻏﻴﺮ ﻣﺴﺆﻭﻟﺔ ﻋﻦ ﺃﻱ ﻋﻤﻠﻴﺔ ﺗﺰﻭﻳﺮ ﺃﻭ ﺗﻌﺪﻳﻞ ﺗﺘﻢ ﻋﻠﻰ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺍﻟﻮﺍﺭﺩﺓ ﻓﻴﻬﺎ ‪.‬‬
 T.NAGADI PREFORMED CONCRETE FACTORY

PREQUALIFICATION OF THE FACTORY

T. Nagadi Preformed Concrete Factory (Group of Factories) is one of the

Largest CONCRETE PRODUCTS manufacturing factories in the Kingdom of Saudi
Arabia. This is a 100% Saudi Factory owned by Sheikh Tarik Nagadi. The Factory
was founded on 12th of October 1976 by His Royal Highness Prince Mamdouh Bin
Saud and Nagadi Preformed Concrete Co. took over the business on 3 rd May,
1979.*The Chairman of T. Nagadi P.C.F. Mr. T. Nagadi purchased on 3/14/1419H
(1998) and it is now under the sole proprietorship of Mr. Tarik Nagadi.

T. Nagadi Factory has been licensed under the Saudi Arabian National
Industries Protection and Encouragement regulation. The Saudi Arabian Commercial
Registration Nos. are 1010152408 / 4700006291/ 1010152409 / 4700001860 and the
Industrial License No.379 & 385 dated 3/4/1419H. We are fully equipped with the
System of Automatic Concrete Production Plants and supporting facilities as listed
below, also with highly qualified and experienced professional management &
employees:
1. PEDERSHAAB MASTERMATIC XT 150 1 EACH
2. PEDERSHAAB MULTI CAST XL BC 450 1 EACH
3. PEDERSHAAB SIMPLEX 250 4 EACH
4. PEDERSHAAB MULTIFLEX 3 EACH
5. PEDERSHAAB MULTICAST 4 EACH
6. PEDERSHAAB MULITCAST 300 1 EACH
7. PEDERSHAAB CULVERT PLANT V60 2 EACH
8. PEDERSHAAB EXCEL MACHINE 3 EACH
9. MBK CAGE MACHINE 9 EACH

Qualified and experienced technicians are ensuring the smooth running of these
machineries with high quality of concrete output. All products are steam cured and
made in accordance with the Saudi Arabian and International Standards. T. Nagadi
Factories has been awarded with ISO 9001certification since 2002 and it is being
improved & maintained till now, keeping up the proper system implemented in the
day to day activities maintaining the quality of products.
Our experience since 1979 in the field of Concrete Technology and servicing for
hundreds of satisfied customers made us to stand in the top among the industry.
We have established our own Transportation Division to cater the market demands for
our products. The production of HDPE liner is expected shortly to become
independent for the raw materials we require in our production. Hollow core plant is
under the installation stage, and expected to be in production shortly.
Our main products and capacity is listed as follows:

R. C. Pipes (Lined / Non Lined / Jacking etc.,) 4,250 LM of average Size per day (2 shift)
Circular Manholes 400 Units of Manhole Components
Box Culvert (2500x3000x2500mm) 1000 M3 of Single / Double Cell Culverts
Telecommunication Manholes (Type A+B+C+D) 15 PCs per day
Other Precast Elements 300 M3 Per Day

T NAGADI FACTORY manufacture, R. C. Pipes from ID 300mm up to ID 3600mm

in compliance with International Standards, Jacking Pipes for the micro tunneling,
meeting the required strength and properties meeting the jacking forces applicable.
Our biggest cage making machine can produce Pipe Cages / Culvert Cages up to
5000mm diameter.
T. Nagadi industrial complex spread over an area of 160,000 m² is in the final stage,
which includes HDPE plant and modern textile factory, in addition to precast plants.
Our factories are in Riyadh, Yanbu, Al Kharj and Tabouk and apart from our factory
offices, we have sales office in Jeddah and Jizan.

PROJECTS SUPPLIED AND COMPLETED Exceeding 1 Million SR

From the date of inception, T NAGADI FACTORIES have supplied to various
prestigious projects, and being proud to become active contributor for the national
growth since 1976, participating in the infrastructural development of the Kingdom of
Saudi Arabia, and the GCC States to the turnover exceeding 2.5 Billion Saudi Riyals.
T NAGADI GROUP is proud to be participant in the development with many projects
of Riyadh King Khaled International Airport, Riyadh Diplomatic Quarters, Ministry
of Post & Telegraph, Ministry of Interior, Royal Commission of Jubail & Yanbu,
Ministry of Transportation, National Guard Projects, Ministry of Water Electricity
(National Water Company), Saudi Electric Company, Saudi Telecom Co – STC,
Mobily Communication, Zain Communication etc.,
Some of the customers / contractors are named below, whose turnover has exceeded 1
Million Saudi Riyals and above.

VALUE
SL# CUSTOMER NAME PROJECT NAME
SAR.000
1 AL FAHAD CO QASSIM STORM PROJ. (BOX CULVERT) 7,000
 ARAB SUPPLY&TRADING CO-
2 ASTRA CONSTRUCTION TABOUK STORM PROJ. ( BOX CULVERT) 5,000
3 MASARRAT AL WOSTA EST TABOUK STORM PROJ. ( BOX CULVERT) 15,000
RIYADAH HOUSING PROJ. JEDDAH
4 MOHD. ALI AL SWAILEM ( BOX CULVERT) 9,000
NAJD AL KHUZAMA
5 CONTRACTING EST TABOUK STORM PROJ. ( BOX CULVERT) 3,700
PEAKS CONSTRUCTION & MAINT
6 CO LTD. TABOUK STORM PROJ. ( BOX CULVERT) 11,600
RAF AL SHAMAL CONTRACTING
7 EST. ARAR STOM PROJECT ( BOX CULVERT) 3,700
SAUDI AL TERAIS TRADING &
8 CONT TABOUK STORM PROJ. ( BOX CULVERT) 6,500
9 ABDUL AZIZ AL KHODAIRY TAIF/MAKKAH/JEDDAH PROJECT 1,000
10 ABULJADAYEL EST SEWERAGE JEDDAH 15.000
11 ADHAHAMAIN MOC PROJECT 3.700
12 ADVANCED VISION KSU PROJECTS 7.300
13 AIED DAHIM BALADIYA- AR’AR 7.500
14 AL BUSHAIER STC, SCECO 4,500
15 AL FAHD MOC PROJECT 2.000
16 AL HIJAZ STC 4,000
17 AL JABER ENGG-QATAR MINISTRY OF AGRICULTURE 5.100
18 AL MASAD ROAD MOC 8.000
19 AL MASHRIK CONT AT & T TEP 6 GSM 2,000
20 AL MAZOON CONT AT & T 2,000
21 AL MOBTI CONT AT & T TEP 6 GSM 5,500
22 AL OJAIMI CONT SCECO 2.500
23 AL RASHID TRADING SEWERAGE JEDDAH 8.500
24 ARABIAN BECHTEL INTERNATIONAL AIRPORT, RIYADH 3,000
25 ARABIAN BEMCO QURQYYAH POWER PLANT 2.700
26 ARABIAN SPECIALIZED CO DOHA – QATAR 6.500
27 AZIZ MAPA SWCC PROJECT 33.000
28 B.E.S. ENGG N R I A EXPRESS WAY 1,400
29 BINJARALLA EST SEWER AUTHORITY NAJRAN 7.500
30 BINSAMMAR EST MOWE PROJECTS 28.000
31 CERCON SEWER AUTHORITY RIYADH 23.500
32 CHINA ELECTRONICS STC 1,500
33 CHINHUNG R.G.B. PROJECT 1,500
34 CHUNGWHA CO RIYADH SPORTS CITY 1,200
35 CIVIL WORKS CO SEWERAGE JEDDAH 14,000
36 CONSOLIDATED CONT ARAMCO PROJECT 2.000
37 CONTINENTAL ENG P.T.T. PROJECT 1,700
38 DONGAH SAUDIA STC 10,000
39 DONGSAN CONST KAMA RIYADH 3,000
40 E.P.I. ADMA OIL CO, ABU DHABI, UAE 1,000
41 EASTERN PROJECTS MOWE TAIF 17.000
42 ELECTRIC COMPANY SCECIO PROJECT 2,000
43 FAAL CO MECHANICAL KAEC RABIGH 1.750
44 FIRST TELECOM STC 6,000
45 HANIL DEVELOPMENT KAMA PROJECT 1,000
46 HANOO CONT PTT, AT & T 9.000
47 HANYANG CORPN SANCST PROJECT 6,000
48 HARBI TRADING SEWER AUTHORITY RIYADH 5.000
49 HARBI TRADING RIYADH MUNICIPALITY 8.000
50 HASHIM ISMAIL SEWERAGE JEDDAH 11.500
51 HENAKI TRADING SEWERAGE JEDDAH, STC, SCECO 4.000
52 HOUSSAM CONT EST AT & T 2,000
53 HYUNDAI HOSPITAL PROJECT 1,500
54 IJZALA CONT MOC 16.500
55 IMPREGILO SPA NATIONAL GARD HASA, DAMMAM 1,500
56 INFRASTRUCTURE DEV CO RIYADH WATER & SEWERAG 1,500
57 INTERNATIONAL FEDAK MOWE RIYADH 14.000
58 KANAL TRADING SEWERAGE JEDDAH 4.500
59 KASMET YUVACO SEWERAGE JEDDAH 4,000
60 KHORAYEF AMANA RIYADH 12.500
61 KRIMLEY SEWERAGE JEDDAH 8.500
62 KUKDONG CONST DIPLOMATIC QUARTERS 2,500
63 KUKDONG CONST MOFA STAFF HOUSE 3,500
64 KIFA CONTRACTING JUBAIL ROYAL COMMISSION 3,000
65 LUCENT TECHNOLOGIES PTT TEP 6 GSM 22.500
66 LUCKY DEVELOPMENT IMAM UNIVERSITY RIYADH 1,500
67 M.A AL KHARAFI MINISTRY OF INDUSTRY 1.500
68 M.A AL KHARAFI SEWER AUTHORITY 3.500
MABANI GURIS DALLAH JOINT
69 VENTURE SEWERAGE JEDDAH 90,000
70 MAHER AL MARZOOKI PTT, AT & T 10.000
71 MANWA CO MOC PROJECT 18.000
RIYADH WATER & SEWERAGE (LINED
72 MARAFIK CO PIPE & JACKING PIPES) 16.000
73 MASHAEL AL ROWAD RIYADH WATER & SEWERAGE 5.000
74 MASHARIQ STC 8. 000
75 MASTOURA TRADING STC/SCECO 14.000
76 MIDDLE EAST ENG CO IRAQ PIPE LINE PROJECT II 9,500
77 MINISTRY OF WATER-MADINA WATER & ELECT (JACK PIPE) 45,000
78 MIRYUNG CONST MODA BUILDING 1,500
79 MODERN TRADING JUBAIL ROYAL COMMISSION 2,000
80 MOHAIDIB CONT MOWE JEDDAH 21.800
81 MOHD A.AL SWAILEM MOC PROJECT 10.000
82 MOHD ALI AL SWAILEM ARAMCO PROJECT 9.600
83 MUTALAQ AL GUWAIRI MOC 3.000
84 NAJDAIN CONT MODA, AT & T 5,000
85 NAMKWANG CONST JUSTICE PALACE, RIYADH 1,900
86 NAMKWANG CONST VOTRAKON PROJECT 3,000
87 NASSAMAH EASTERN STC-MoPTT PROJECTS 1,000
88 NASSER AL HAZZA CO JUBAIL ROYAL COMMISSION 4,000
89 NATIONAL GROUP PTT, AT & T 1,800
90 NATIONAL TELECOM CO PTT, AT & T 15,000
91 NESCO PTT, AT & T 12,500
92 NOUR COMMUNICATION MOBILY PROJECT 10.000
93 NUROL CONST CO RIYADH SEWERAGE PROJECT 1,200
94 OHADIAH AMANA RIYADH 4.600
95 OMAR BIN ATEK EST MOC 4,100
96 OSAIS CONT MOBILY/ ARAMCO PROJECTS 4.000
97 PHILLIPS HOLZMAN RIYADH INT’L STADIUM 3,000
98 RABIA & NASSER CO NRIA 2,000
99 REDEC DAELIM ROYAL SAUDI N.F. 1,300
100 SALEH AL KE;EWI MOC 2.000
101 SALEH AL OMAR GPT, STC 3.000
102 SANG YONG CO VASIA VILLAGE PROJECT 1,500
103 SAUD OMER HIDARIS SEWER AUTHORITY 9.000
104 SAUDI BINLADEN GROUP RIYADH 6.000
105 SAUDI BINLADEN GROUP KAEC RABIGH 10.000
106 SAUDI BINLADEN GROUP KEC RABIGH PROJECT 13.000
107 SAUDI PAN KINGDOM MOC 10,000
108 SHARQ OFFICE STC/ MOBILY PROJECTS 5.700
109 SHIB AL JAZEERA EST RIYADH, MADINA 7, 000
110 SITAF SAUDIA CO LTD PTT, MODA, ARAMCO 5,500
111 STS TAAUFUF CO SEWERAGE JEDDAH 16.000
112 TAQADUM ROYAL COMMISSION YANBU 3,000*
113 TARAIFI MINISTRY OF AGRICULTURE 3.000
114 TCIL SAUDIA STC 2,000
115 TECHNICAL BIDDING SEWER AUTHORITY RIYADH 1.500
116 WWE HOLDING BHD SEWERAGE JEDDAH 17.000
117 YAMAMA CO RIYADH AMANAH PROJECT 2,100
Please feel free to contact us for any of your requirements for concrete products. We
will be glad to provide you with all the possible assistance and cooperation in this
regard.

Our address is a follows:

RIYADH YANBU
POST BOX NO. 630 POST BOX NO. 24
RIYADH 11421 YANBU
SAUDI ARABIA SAUDI ARABIA
TELEPHONE: 011 495 0111 TELEPHONE: 014 322 3022
011 495 3675 322 5043
495 3455 322 6647
TELEFAX: 011 495 4376 TELEFAX: 014 322 5425

AL KHARJ TABOUK
EXIT 7,
AL RIFAA, AL–KHARJ MODON ZONE
RIYADH, SAUDI ARABIA TABOUK, SAUDI ARABIA
TELEPHONE : 011 545 9512
5459516

SALES OFFICE
JEDDAH JIZAN
POST BOX NO 14890 POST BOX NO.2324
JEDDAH 21434 JIZAN 4542
SAUDI ARABIA SAUDI ARABIA
TELEPHONE: 012 2681699 TELEPHONE: 017 3238691
TELEFAX: 2681997 TELEFAX : 3228949
 T.NAGADI PREFORMED CONCRETE FACTORY

PROJECTS SUPPLIED AND COMPLETED Exceeding 1 Million SR

From the date of inception, T NAGADI FACTORIES have supplied to various
prestigious projects, and being proud to become active contributor for the national
growth since 1976, participating in the infrastructural development of the Kingdom of
Saudi Arabia, and the GCC States to the turnover exceeding 2.5 Billion Saudi Riyals.
T NAGADI GROUP is proud to be participant in the development with many projects
of Riyadh King Khaled International Airport, Riyadh Diplomatic Quarters, Ministry
of Post & Telegraph, Ministry of Interior, Royal Commission of Jubail & Yanbu,
Ministry of Transportation, National Guard Projects, Ministry of Water Electricity
(National Water Company), Saudi Electric Company, Saudi Telecom Co – STC,
Mobily Communication, Zain Communication etc.,
Some of the customers / contractors are named below, whose turnover has exceeded 1
Million Saudi Riyals and above.

VALUE
SL# CUSTOMER NAME PROJECT NAME
SAR.000
1 EL HERAFI CONTRACTING CO RIYADH SWEAGE LINE(BOX CULVERT) 2,0000
2 AL FAHAD CO QASSIM STORM PROJ. (BOX CULVERT) 7,000
ARAB SUPPLY&TRADING CO-
3 ASTRA CONSTRUCTION TABOUK STORM PROJ. ( BOX CULVERT) 5,000
4 MASARRAT AL WOSTA EST TABOUK STORM PROJ. ( BOX CULVERT) 15,000
RIYADAH HOUSING PROJ. JEDDAH
5 MOHD. ALI AL SWAILEM ( BOX CULVERT) 9,000
NAJD AL KHUZAMA
6 CONTRACTING EST TABOUK STORM PROJ. ( BOX CULVERT) 3,700
PEAKS CONSTRUCTION & MAINT
7 CO LTD. TABOUK STORM PROJ. ( BOX CULVERT) 11,600
RAF AL SHAMAL CONTRACTING
8 EST. ARAR STOM PROJECT ( BOX CULVERT) 3,700
SAUDI AL TERAIS TRADING &
9 CONT TABOUK STORM PROJ. ( BOX CULVERT) 6,500
10 ABDUL AZIZ AL KHODAIRY TAIF/MAKKAH/JEDDAH PROJECT 1,000
11 ABULJADAYEL EST SEWERAGE JEDDAH 15.000
12 ADHAHAMAIN MOC PROJECT 3.700
13 ADVANCED VISION KSU PROJECTS 7.300
14 AIED DAHIM BALADIYA- AR’AR 7.500
15 AL BUSHAIER STC, SCECO 4,500
16 AL FAHD MOC PROJECT 2.000
17 AL HIJAZ STC 4,000
18 AL JABER ENGG-QATAR MINISTRY OF AGRICULTURE 5.100
19 AL MASAD ROAD MOC 8.000
20 AL MASHRIK CONT AT & T TEP 6 GSM 2,000
21 AL MAZOON CONT AT & T 2,000
22 AL MOBTI CONT AT & T TEP 6 GSM 5,500
23 AL OJAIMI CONT SCECO 2.500
24 AL RASHID TRADING SEWERAGE JEDDAH 8.500
25 ARABIAN BECHTEL INTERNATIONAL AIRPORT, RIYADH 3,000
26 ARABIAN BEMCO QURQYYAH POWER PLANT 2.700
27 ARABIAN SPECIALIZED CO DOHA – QATAR 6.500
28 AZIZ MAPA SWCC PROJECT 33.000
29 B.E.S. ENGG N R I A EXPRESS WAY 1,400
30 BINJARALLA EST SEWER AUTHORITY NAJRAN 7.500
31 BINSAMMAR EST MOWE PROJECTS 28.000
32 CERCON SEWER AUTHORITY RIYADH 23.500
33 CHINA ELECTRONICS STC 1,500
34 CHINHUNG R.G.B. PROJECT 1,500
35 CHUNGWHA CO RIYADH SPORTS CITY 1,200
36 CIVIL WORKS CO SEWERAGE JEDDAH 14,000
37 CONSOLIDATED CONT ARAMCO PROJECT 2.000
38 CONTINENTAL ENG P.T.T. PROJECT 1,700
39 DONGAH SAUDIA STC 10,000
40 DONGSAN CONST KAMA RIYADH 3,000
41 E.P.I. ADMA OIL CO, ABU DHABI, UAE 1,000
42 EASTERN PROJECTS MOWE TAIF 17.000
43 ELECTRIC COMPANY SCECIO PROJECT 2,000
44 FAAL CO MECHANICAL KAEC RABIGH 1.750
45 FIRST TELECOM STC 6,000
46 HANIL DEVELOPMENT KAMA PROJECT 1,000
47 HANOO CONT PTT, AT & T 9.000
48 HANYANG CORPN SANCST PROJECT 6,000
49 HARBI TRADING SEWER AUTHORITY RIYADH 5.000
50 HARBI TRADING RIYADH MUNICIPALITY 8.000
51 HASHIM ISMAIL SEWERAGE JEDDAH 11.500
52 HENAKI TRADING SEWERAGE JEDDAH, STC, SCECO 4.000
53 HOUSSAM CONT EST AT & T 2,000
54 HYUNDAI HOSPITAL PROJECT 1,500
55 IJZALA CONT MOC 16.500
56 IMPREGILO SPA NATIONAL GARD HASA, DAMMAM 1,500
57 INFRASTRUCTURE DEV CO RIYADH WATER & SEWERAG 1,500
58 INTERNATIONAL FEDAK MOWE RIYADH 14.000
59 KANAL TRADING SEWERAGE JEDDAH 4.500
60 KASMET YUVACO SEWERAGE JEDDAH 4,000
61 KHORAYEF AMANA RIYADH 12.500
62 KRIMLEY SEWERAGE JEDDAH 8.500
63 KUKDONG CONST DIPLOMATIC QUARTERS 2,500
64 KUKDONG CONST MOFA STAFF HOUSE 3,500
65 KIFA CONTRACTING JUBAIL ROYAL COMMISSION 3,000
66 LUCENT TECHNOLOGIES PTT TEP 6 GSM 22.500
67 LUCKY DEVELOPMENT IMAM UNIVERSITY RIYADH 1,500
68 M.A AL KHARAFI MINISTRY OF INDUSTRY 1.500
69 M.A AL KHARAFI SEWER AUTHORITY 3.500
MABANI GURIS DALLAH JOINT
70 VENTURE SEWERAGE JEDDAH 90,000
71 MAHER AL MARZOOKI PTT, AT & T 10.000
72 MANWA CO MOC PROJECT 18.000
RIYADH WATER & SEWERAGE (LINED
73 MARAFIK CO PIPE & JACKING PIPES) 16.000
74 MASHAEL AL ROWAD RIYADH WATER & SEWERAGE 5.000
75 MASHARIQ STC 8. 000
76 MASTOURA TRADING STC/SCECO 14.000
77 MIDDLE EAST ENG CO IRAQ PIPE LINE PROJECT II 9,500
78 MINISTRY OF WATER-MADINA WATER & ELECT (JACK PIPE) 45,000
79 MIRYUNG CONST MODA BUILDING 1,500
80 MODERN TRADING JUBAIL ROYAL COMMISSION 2,000
81 MOHAIDIB CONT MOWE JEDDAH 21.800
82 MOHD A.AL SWAILEM MOC PROJECT 10.000
83 MOHD ALI AL SWAILEM ARAMCO PROJECT 9.600
84 MUTALAQ AL GUWAIRI MOC 3.000
85 NAJDAIN CONT MODA, AT & T 5,000
86 NAMKWANG CONST JUSTICE PALACE, RIYADH 1,900
87 NAMKWANG CONST VOTRAKON PROJECT 3,000
88 NASSAMAH EASTERN STC-MoPTT PROJECTS 1,000
89 NASSER AL HAZZA CO JUBAIL ROYAL COMMISSION 4,000
90 NATIONAL GROUP PTT, AT & T 1,800
91 NATIONAL TELECOM CO PTT, AT & T 15,000
92 NESCO PTT, AT & T 12,500
93 NOUR COMMUNICATION MOBILY PROJECT 10.000
94 NUROL CONST CO RIYADH SEWERAGE PROJECT 1,200
95 OHADIAH AMANA RIYADH 4.600
96 OMAR BIN ATEK EST MOC 4,100
97 OSAIS CONT MOBILY/ ARAMCO PROJECTS 4.000
98 PHILLIPS HOLZMAN RIYADH INT’L STADIUM 3,000
99 RABIA & NASSER CO NRIA 2,000
100 REDEC DAELIM ROYAL SAUDI N.F. 1,300
101 SALEH AL KE;EWI MOC 2.000
102 SALEH AL OMAR GPT, STC 3.000
103 SANG YONG CO VASIA VILLAGE PROJECT 1,500
104 SAUD OMER HIDARIS SEWER AUTHORITY 9.000
105 SAUDI BINLADEN GROUP RIYADH 6.000
106 SAUDI BINLADEN GROUP KAEC RABIGH 10.000
107 SAUDI BINLADEN GROUP KEC RABIGH PROJECT 13.000
108 SAUDI PAN KINGDOM MOC 10,000
109 SHARQ OFFICE STC/ MOBILY PROJECTS 5.700
110 SHIB AL JAZEERA EST RIYADH, MADINA 7, 000
111 SITAF SAUDIA CO LTD PTT, MODA, ARAMCO 5,500
112 STS TAAUFUF CO SEWERAGE JEDDAH 16.000
113 TAQADUM ROYAL COMMISSION YANBU 3,000*
114 TARAIFI MINISTRY OF AGRICULTURE 3.000
115 TCIL SAUDIA STC 2,000
116 TECHNICAL BIDDING SEWER AUTHORITY RIYADH 1.500
117 WWE HOLDING BHD SEWERAGE JEDDAH 17.000
118 YAMAMA CO RIYADH AMANAH PROJECT 2,100
QUALITY CONTROL MANUAL
QP 8.2.4
QC PLAN INPROCESS PRODUCTION / FINAL
PRODUCT
QUALITY PLAN BOX CULVERT

Activity Test required Method Frequency Responsibility QR No.

DURING
PRODUCTION
Reinforcement - Diameter Measuring Tape Daily at random QC QR 8.2.4/1
Cages - Length Measuring Tape Daily at random QC QR 8.2.4/1
- Pitch Measuring Tape Daily at random QC QR 8.2.4/1
- Wire (thick) Measuring Tape Daily at random QC QR 8.2.4/1
- Spacers Visual Daily at random QC QR 8.2.4/1
Concrete - Temperature thermometer Weekly QC QR 8.2.4/2
- Workablity Slump cone Weekly QC Log Book
- Strength Comp ression Daily QC Log Book
PE / PVC Lining - Perimeter of Measuring and Daily at random QC QR 8.2.4/1
jacket fitting on core
- Cut-back T Visual Daily at random QC QR 8.2.4/1
Appearance - Check Visual Daily at random QC QR 8.2.4/1
Cosmetic Repair
Transportation - Use of set rings Visual Daily at random QC QR 8.2.4/1
Steam Curing - Temperature Thermometer Daily Production / QC QR 8.2.4/3
FINAL
PRODUCT
Measurements - Dimensions Measuring Tape Daily 4 Pcs at QC QR 8.2.4/4
random
Appearance - Straightness Level rod If required QC QR 8.2.4/4
- Surface void Stand void ball If required QC QR 8.2.4/4
- PVC lining visual Daily at random QC QR 8.2.4/4
- Repair visual Daily, each QC QR 8.2.4/4
repair
Routine Tests - Water Ph meter 2% of the order QC QR 8.2.4/5
absorption ASTM C497
- Hydrostatic ASTM C497 2% of the order QC QR 8.2.4/5
- Conc Comp ASTM C 39 2% of the order QC QR 8.2.4/5
- Max. Load ASTM C 497 2% of the order QR 8.2.4/5

Marking - Pipe diam. Visual Daily at random QC QR 8.2.4/6

- Prod. Date Visual Daily at random QC QR 8.2.4/6
- Type of Visual Daily at random QC QR 8.2.4/6
Culvert Visual Daily at random QC QR 8.2.4/6
- Tests
PE/PVC Lining - Spart Test Spark Tester Daily at random QC QR 8.2.4/1
- Cut-back T Visual Daily at random QC QR 8.2.4/1
Epoxy Coating - Thickness Elco meter Weekly at QC QR 8.2.4/6
random
- Appearance Visual Daily at random QC QR 8.2.4/6
Quality Control - All above Check Records Daily QC QR 8.2.4/6
Checked Tag
 QUALITY PLAN BOX CULVERT
Activity Test required Method Frequency Responsibility QR No.
DURING
PRODUCTION
Reinforcement - Diameter Measuring Tape Daily at random QC QR 8.2.4/1
Cages - Length Measuring Tape Daily at random QC QR 8.2.4/1
- Pitch Measuring Tape Daily at random QC QR 8.2.4/1
- Wire (thick) Measuring Tape Daily at random QC QR 8.2.4/1
- Spacers Visual Daily at random QC QR 8.2.4/1
Concrete - Temperature thermometer Weekly QC QR 8.2.4/2
- Workablity Slump cone Weekly QC Log Book
- Strength Comp ression Daily QC Log Book
PE / PVC Lining - Perimeter of Measuring and Daily at random QC QR 8.2.4/1
jacket fitting on core
- Cut-back T Visual Daily at random QC QR 8.2.4/1
Appearance - Check Visual Daily at random QC QR 8.2.4/1
Cosmetic Repair
Transportation - Use of set rings Visual Daily at random QC QR 8.2.4/1
Steam Curing - Temperature Thermometer Daily Production / QC QR 8.2.4/3
FINAL
PRODUCT
Measurements - Dimensions Measuring Tape Daily 4 Pcs at QC QR 8.2.4/4
random
Appearance - Straightness Level rod If required QC QR 8.2.4/4
- Surface void Stand void ball If required QC QR 8.2.4/4
- PVC lining visual Daily at random QC QR 8.2.4/4
- Repair visual Daily, each QC QR 8.2.4/4
repair
Routine Tests - Water Ph meter 2% of the order QC QR 8.2.4/5
absorption ASTM C497
- Hydrostatic ASTM C497 2% of the order QC QR 8.2.4/5
- Conc Comp ASTM C 39 2% of the order QC QR 8.2.4/5
- Max. Load ASTM C 497 2% of the order QR 8.2.4/5

Marking - Pipe diam. Visual Daily at random QC QR 8.2.4/6

- Prod. Date Visual Daily at random QC QR 8.2.4/6
- Type of Visual Daily at random QC QR 8.2.4/6
Culvert Visual Daily at random QC QR 8.2.4/6
- Tests
PE/PVC Lining - Spart Test Spark Tester Daily at random QC QR 8.2.4/1
- Cut-back T Visual Daily at random QC QR 8.2.4/1
Epoxy Coating - Thickness Elco meter Weekly at QC QR 8.2.4/6
random
- Appearance Visual Daily at random QC QR 8.2.4/6
Quality Control - All above Check Records Daily QC QR 8.2.4/6
Checked Tag
 MANHOLES
Activity Test required Method Frequency Responsibility QR No.
DURING
PRODUCTION
Reinforcement - Dimension Measuring Tape Daily at random QC QR 8.2.4/7
Cages - Pitch Measuring Tape Daily at random QC QR 8.2.4/7
- Wire (thick) Measuring Tape Daily at random QC QR 8.2.4/7
- Spacers Visual Daily at random QC QR 8.2.4/7
Concrete Mix - Temperature Thermometer Weekly QC QR 8.2.4/2
- Workablity Slump Cone Weekly QC Log Book
- Strength Compression Daily QC Log Book
PE / PVC Lining - Diameter Measuring and Daily at random QC QR 8.2.4/7
jacket fitting on core
- Cut-back T Visual Daily at random QC QR 8.2.4/7
Appearance - Check Visual Daily at random QC QR 8.2.4/7
Cosmetic Repair
Steam Curing - Temperature Thermometer Daily Production / QC QR 8.2.4/3
FINAL
PRODUCT
Measurements - Dimensions Measuring tape Daily 4 Pcs at QC QR 8.2.4/8
random
Marking - Manhole No Visual Daily at random QC QR 8.2.4/8
- Prod. Dat. Visual Daily at random QC QR 8.2.4/8
PE/PVC Lining - Spark Test Spark Tester Daily at Random QC QR 8.2.4/1
- Cut-back T Visual Daily at Random QC QR 8.2.4/1
Epoxy Coating - Thickness Elcometer Weekly at QC QR 8.2.4/8
random
- Appearance Visual Daily at random QC QR 8.2.4/8
Quality Control - All above Check Records Daily QC QR 8.2.4/8
Checked Tag
 BLOCKS

Activity Test required Method Frequency Responsibility QR No.

DURING
PRODUCTION
Reinforcement - Dimension Measuring Tape Daily at random QC QR 8.2.4/9
(if required) - Wire (thick) Measuring Tape Daily at random QC QR 8.2.4/9
Concrete Mix - Temperature Thermometer Weekly QC QR 8.2.4/2
- Workablity Slump Cone Weekly QC Log Book
- Strength Compression Daily QC Log Book
Color - Dosing Measuring Daily at random QC QR 8.2.4/9
Appearance - Check Visual Daily at random QC QR 8.2.4/9
Cosmetic Repair
Steam Curing - Temperature Thermomter Daily Production / QC QR 8.2.4/3
FINAL
PRODUCT
Strength - Compression ASTM C140 test Daily 5 Pcs at QC QR 8.2.4/10
method random
Weekly 15 Pcs at
random
Measurements - Dimensions Measuring tape Daily 5 Pcs at QC QR 8.2.4/10
random
Weekly 15 Pcs at
random
Marking - Prod. Dat. Visual Daily at random QC QR 8.2.4/10
Quality Control - All above Check records Daily QC QR 8.2.4/10
Check Tag
QC PLAN INCOMING MATERIALS
Material What to Test How to Test Frequency Source of Test QR No.
Reinforcement - Quantity Calculation At delivery Nagadi QR 8.2.4/11
- Diameter Measure/Galiper At delivery Nagadi
- Appearance Visual At delivery Nagadi
- Label Visual At delivery Nagadi
- Quality ASTM A615 Evey 3 Months Supplier
PE / PVC Lining - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Appearance Visual At delivery Nagadi
- Quality ASTM D412 Every 3 Months Supplier
Rubber rings - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Thickness Measure/Galiper At delivery Nagadi
- Appearance Visual At delivery Nagadi
- Quality ASTM D412 Every 3 Months Supplier
D2240
Additives - Quantity Reading meter At delivery Nagadi QR 8.2.4/11
- s.g. Test At delivery Nagadi
- Color Visual At delivery Nagadi
- Quality ASTM C494 Every 3 Months Supplier
Water - Quality ASTM C94 Annual Supplier QR 8.2.4/11
Color Pigment - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Quality BSI 6617 Every delivery Supplier
Mould oil - Quantity Counting drums At delivery Nagadi QR 8.2.4/11
- Label Visual At delivery Nagadi
- Quality Description At delivery Nagadi
Coal tar Epoxy - Quantity Counting drums At delivery Nagadi QR 8.2.4/11
- Label Visual At delivery Nagadi
- Quality Test report Every 3 Months Supplier
Cement - Quantity Delivery ticket At delivery Nagadi QR 8.2.4/11
- Quality ASTM C 150 Every 3 Months Supplier
Washed Sand - Quantity Measuring At delivery Nagadi QR 8.2.4/11
- Composition Sieve analysis Weekly Nagadi
- Appearance Visual At delivery Nagadi
- Quality ASTM C33 Every 3 Months Supplier
White sand - Quantity Measuring At delivery Nagadi QR 8.2.4/11
- Composition Sieve analysis Weekly Nagadi
- Appearance Visual At delivery Nagadi
- Quality ASTM C33 Every 3 Months Supplier
Gravel 3/8” - Quantity Measuring At delivery Nagadi QR 8.2.4/11
- Composition Sieve analysis Weekly Nagadi
- Appearance Visual At delivery Nagadi
- Quality ASTM C33 Every 3 Months Supplier
Gravel ¾ “ - Quantity Measuring At delivery Nagadi QR 8.2.4/11
- Composition Sieve analysis Weekly Nagadi
- Appearance Visual At delivery Nagadi
- Quality ASTM C33 Every 3 Months Supplier
Manhole frames - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Size Measuring At delivery Nagadi
- Galvanizing Test thickness At delivery Nagadi
Accessories - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Appearance Visual At delivery Nagadi
- Quality Visual At delivery Nagadi
Others - Quantity Counting At delivery Nagadi QR 8.2.4/11
- Appearance Visual At delivery Nagadi
- Quality Visual At delivery Nagadi
QUALITY CONTROL PROCEDURES /
REINFORCED CONCRETE PIPES
 SCOPE

This procedure is concerned with reinforced concrete pipes, used for sewage, water and
others,in accordance with ASTM C 76 and the relevant Standards.

1. MATERIALS

2.1. Prior to production, all materials have to be tested and approved.

2.2. Materials for the manufacturing of reinforced concrete pipes shall be conform
the following standards ;
Cement Type V ASTM C 150
Fine Aggregate ASTM C 33
Coarse Aggregate ASTM C 33
Water ASTM C 94
Admixtures ASTM C 494
Reinforcement Steel ASTM A 497/ASTM A615

3. MACHINES AND MOULD EQUIPMENT

3.1. Machines have to be maintained in good and reliable condition.

3.2. Machine and mould equipment shall be aligned properly
3.3. The mould equipment shall be clean, and mould oil shall be applied.
3.4. Inspection shall be made prior to each usage, to assure smooth surfaces.

4. PROPORTIONING AND MIX DESIGNS.

4.1. The QC Engineer, as specified in ACI 318 shall prepare mix designs.
4.2. No changes shall be made without approval of the QC Engineer.
4.3. The concrete shall be tested according the related standards.

5. PRODUCTION

5.1 The production process shall be in accordance to “Production Process” below.

Brief description of Production Process hereunder;

5.1.1 Set machine in starting position

5.1.2 Place pallet ring
5.1.3 Oil pallet ring
5.1.4 Place reinforcement on oiled pallet ring
5.1.5 Place concrete spacer at designated points
5.1.6 Lower outer mould over pallet ring with reinforcement
5.1.7 Place concrete feeding belt above mould, and start filling concrete
5.1.8 Start vibration
5.1.9 When mould is filled, draw back concrete feeding belt
5.1.10 Continue vibrations until concrete is compacted
5.1.11 Form spigot
 5.1.12 Demould pipe
5.1.13 Place inner and outer set ring
5.1.14 Transport pipe to curing area
5.1.15 Continuous water spraying for the first two hours
5.1.16 Steam curing of pipe
5.1.17 Transport pipe to stock yard
5.1.18 Water curing for two weeks ( Sprinklers )
5.1.19 Apply coating if coating required by client
5.2 Curing of precast units shall be low-pressure steam by steam vapor, by radiant heat and
moisture, or other method which accelerates the concrete hardening, in order to reduce
curing time.
5.2.1 Initial delay period to steaming, at least 2 hours, to allow the initial hardening
(setting) of the concrete.
5.2.2 Increase the temperature during a period of 2 to 2.5 hours. The steam
temperature shall not reach 80 degrees Celsius, and above, as this may result in
reduction of ultimate strength. As much as possible, the temperature shall be
maintained at 65 degrees Celsius. The temperature should not increase by more
than 20 degrees Celsius per hour.
5.2.3 Minumum advisable duration of steam curing under a constant temperature of
65 degrees Celsius shall be 6 to 8 hours.
5.2.4 Temperature decrease during 2 hours, shall not be more than 20 degrees Celsius
per hour, until the temperature reach the range of 10 degrees Celsius compared
to the outside temperature.

6 MARKING

Every pipe shall be marked on the exterior of the pipe by the following;

6.1 The manufacturer’s name, or his trade mark or both.

6.2 The production date.
6.3 The pipe diameter
6.4 The class of pipe

7 TESTING AND INSPECTION

7.1 Testing, sampling

7.1.1 The consignment shall be devided into groups of 150 nos., having the same
class, and size, the remaining part shall be considered a separate group.
7.1.2 Three numbers of pipes shall be selected at random from each group.
7.1.3 Methods of tests according ASTM C76 shall be performed

7.2 Appearance Test

The pipes shall be visually inspected. The surface shall be smooth, free of local dents,
bulges, cracks and other visible defects.

7.3 Measuring of Dimensions

 7.3.1 The following dimensions shall be measured, socket, spigot, internal dimension,
wall thickness and length. The measurements shall be registered in the “Pipe
Production, Dimensional Checking”form, and have to be within the tolerances
given in the “Standard Pipe Measurements” list.
7.3.2 Compression of rubber sealing ring shall be calculated from measuring results
of socket and spigot.
7.3.3 Measurement of reinforcement cover shall be executed 1:150 pipes. The
measurement shall be registered in the “Pipe Production, Dimensional
Checking”form, under the item Remarks.

7.4 Straightness Test

Straightness test shall conformed according ASTM C76 tolerances. The result shall be
registered in the “Pipe Production, Dimensional Checking”form, under the item
Remarks

7.5 Water Absorption Test

Water Absorption test shall be executed, according ASTM C497. The result shall be
registered in the “Pipe Production, Dimensional Checking”form, under the item
Remarks

7.6 External Load Test

External Load test shall be executed, according ASTM C497. The result shall be
registered in the “Pipe Production, Dimensional Checking”form, under the item
Remarks

7.7 Hydrostatic Test

Hydrostatic test shall be executed, according ASTM C497. The result shall be
registered in the “Pipe Production, Dimensional Checking”form, under the item
Remarks

8 CRITERION FOR TECHNICAL CONFORMITY

8.1 Each consignment shall be accompanied with the certificate, indicating its compliance with
the standard
8.2 The consignment shall be considered complying with the standard, if the sample pass all
the tests.
8.3 If one sample or more do not pass, one or more tests, the test / tests shall be repeated on
another sample, double the number of the first sample. If all the units of the second sample
pass the repeated test, the sample shall be considered complying with the standard, and non
complying otherwise.
9 FREQUENCY OF MATERIAL TESTING OR TEST CERTIFICATE

Item Description Frequency of Requirement

Testing

Cement Certificate Monthly ASTM C150

CoarseAggregate Sieve Analysis Fortnightly ASTM C33
Fine Aggregate Sieve Analysis Fortnightly ASTM C33
Water ChemicalAnalysis Yearly ASTM C94
Additive Certificate Per Delivery ASTM C494

Reinforcement steel Certificate Per Delivery ASTM A497/A615

10 CALIBRATION

All Testing equipment shall be calibrated every 6 Months.

11 APPLICABLE CODES AND STANDARDS

11.1 American Society for Testing Materials (ASTM)

11.2 American Concrete Institute (ACI)
11.3 Precast Concrete Indstitute: MNL 116, Manual for Quality Control
11.4 American Welding Society (AWS)
11.5 Other Standard Specification(BSI/DIN/SASO) where applicable

12 TRANSPORT AND DELIVERY

Before Delivery, the pipes shall undergo final inspection from the Quality Control Department.
Approval for delivery shall be in writing to the Transport Department or a Quality Control
Checked Tag fixed to pipe before shipment.
QUALITY CONTROL PROCEDURES / REINFORCED
CONCRETE TELECOM & DRAINAGE
MANHOLES/CATCHBASIN & GULLEYS
1. SCOPE

This procedure is concerned with reinforced concrete manholes, used for sewage, water and
others.

2. MATERIALS

2.1. Prior to production, all materials have to be tested and approved.

2.2. Materials for the manufacturing of reinforced concrete pipes shall be conform
the following standards ;
Cement Type V ASTM C 150
Fine Aggregate ASTM C 33
Coarse Aggregate ASTM C 33
Water ASTM C 94
Admixtures ASTM C 494
Reinforcement Steel ASTM A 497/A615

3. MACHINES AND MOULD EQUIPMENT

3.1 Mould equipment have to be maintained in good and reliable condition

3.2 Mould equipment shall be alligned properly
3.3 The mould equipment shall be clean, and mould oil shall be applied.
3.4 Inspection shall be made prior to each usage, to assure smooth surfaces.

4. PROPORTIONING AND MIX DESIGNS.

4.1 The QC Engineer, as specified in ACI 318 shall prepare mix designs.
4.2 No changes shall be made without approval of the QC Engineer.
4.3 The concrete shall be tested according to related standards.

5. PRODUCTION

5.1 All precast concrete units shall be fabricated in accordance with the requirements
and recommendation of PCI MNL 116.
5.2 Concrete placement shall be performed in accordance with the section for cast in
place concrete in addition to the following;
5.2.1 Inspection prior to concrete placement is the sole responsibility of
the QC Engineer.
5.2.2 Concrete shall be thoroughly consolidated in the form by
sufficient vibration, and shall be carried out, so that it not
dislocate or damage the reinforcement and built-in or embedded
items.
5.2.3 Curing of precast units shall be low-pressure steam by steam
vapor, radiant heat and moisture, or other method which
accelerates the concrete hardening, in order to reduce curing time.
5.2.3.1 Initial delay period to steaming, at least 2 hours, to
allow the initial hardening (setting) of the concrete.
 5.2.3.2 Increase the temperature during a period of 2 to 2.5
hours. The steam temperature shall not reach 80
degrees Celsius, and above, as this may result in
reduction of ultimate strength. As much as
possible, the temperature shall be maintained at 65
degrees Celsius. The temperature should not
increase by more than 20 degrees Celsius per hour.
5.2.3.3 Minimum advisable duration of steam curing
under a constant temperature of 65 degrees Celsius
shall be 6 to 8 hours.
5.2.3.4 Temperature decrease during 2 hours, shall not be
more than 20 degrees Celsius per hour, until the
temperature reach the range of 10 degrees Celsius
compared to the outside temperature.

5.3 The production process shall be in accordance to “Production Process” below.

Brief description of Production Process hereunder;

5.3.1 Install the outer mould, check alignment and apply oil
5.3.2 Place reinforcements,embedded parts and secure
5.3.3 Install inner mould. Careful if with PVE lining
5.3.4 Pour concrete and vibrate until completion
5.3.5 Place the top pressing cap to form the joint
5.3.6 Remove mould and start steam curing
5.3.7 Apply water curing and transport to stock area
5.3.8 Apply bitucure and epoxy coating if needed

6. MARKING

Every manhole shall be marked on the exterior of each unit by the following;

6.1 The manufacturer’s name, or his trade mark or both.

6.2 The production date.
6.3 The manhole number
6.4 Quality Control Checked Tag

7. TESTING AND INSPECTION

7.1 Inspection and Testing of precast units shall be in accordance with PCI MNL 116,
and the methods outlined in this testing and inspection program
7.1.1 Cube Testing/ Cylinder Testing
Each day 6 cubes test shall be produced for compression test after
3,7 and 28 days. The result shall be registered in the form
“Concrete Cube Testing “.

7.2 Appearance Inspection

 The manhole shall be visually inspected. The surface shall be smooth,
free of local dents, bulges, cracks and other visible defects.
7.3 Measuring of Dimensions
The manholes shall be checked for compliance with the designated
drawings.
7.4 Copies of test reports, and certification of materials shall be available for
the Client at his request.
7.5 If required, the Client shall employ an independent testing laboratory ( at his own
expenses) to perform additional test.
8. CRITERION FOR TECHNICAL CONFORMITY

8.1 Each consignment shall be accompanied with the certificate, indicating its
compliance with the Standard
8.2 Any manhole or manhole unit, not fulfilling the appearance and
dimensional test shall be rejected.
9. FREQUENCY OF MATERIAL TESTING OR TEST CERTIFICATE

Item Description Frequency of Testing Requirement

Cement Certificate Monthly ASTM C150

Coarse Aggregate Sieve Analysis Fortnightly ASTM C33
Fine Aggregate Sieve Analysis Fortnightly ASTM C33
Water Chemical Analysis Yearly ASTM C94
Additive Certificate Per Delivery ASTM C494
Reinforcement steel Certificate Per Delivery ASTM A497/A615

10 CALIBRATION

All Testing equipment shall be calibrated every 6 Months.

11 APPLICABLE CODES AND STANDARDS

11.1 American Society for Testing Materials (ASTM)

11.2 American Concrete Institute (ACI)
11.3 Precast Concrete Indstitute: MNL 116, Manual for Quality Control
11.4 American Welding Society (AWS)
11.5 Other applicable standards (BSI/DIN/SASO)

12 TRANSPORT AND DELIVERY

Before Delivery, each manhole shall undergo final inspection from the Quality Control
Department. Approval for delivery shall be in writing to the Transport Department or a Quality
Control Checked Tag shall be fixed.
PRECASTED CONCRETE ELEMENTS
1. SCOPE

This procedure is concerned with Precasted Concrete Elements

2. MATERIALS

2.1. Prior to production, all materials have to be tested and approved.

2.2. Materials for the manufacturing of reinforced concrete pipes shall be conform
the following standards ;
Cement Type V ASTM C 150
Fine Aggregate ASTM C 33
Coarse Aggregate ASTM C 33
Water ASTM C 94
Admixtures ASTM C 494
Reinforcement Steel ASTM A496/A615

3. MACHINES AND MOULD EQUIPMENT

3.1 Mould equipment have to be maintained in good and reliable condition.

3.2 Mould equipment shall be alligned properly
3.3 The mould equipment shall be clean, and mould oil shall be applied.
3.4 Inspection shall be made prior to each usage, to assure smooth surfaces.

4. PROPORTIONING AND MIX DESIGNS.

4.1 The QC Engineer, as specified in ACI 318 shall prepare mix designs.
4.2 No changes shall be made without approval of the QC Engineer.
4.3 The concrete shall be tested according the related standards.

5. PRODUCTION
5.1 All precast concrete units shall be fabricated in accordance with the requirements and
recommendation of PCI MNL 116.
5.2 Concrete placement shall be performed in accordance with the section for cast in place
concrete in exception of the following;
5.2.1 Inspection prior to concrete placement is the sole responsibility of the
QC Engineer.
5.2.2 Concrete shall be thoroughly consolidated in the form by sufficient
vibration, and shall be carried out, so that it will not dislocate or damage
the reinforcement and built-in or embedded items.
5.2.3 Curing of precast units shall be low-pressure steam by steam vapor, by
radiant heat and moisture, or other method which accelerates the
concrete hardening, in order to reduce curing time.
5.2.3.1 Initial delay period to steaming at least 2 hours to allow the
initial hardening(setting) of the concrete while water
spraying should take place
5.2.3.2 Increase the temperature during a period of 2 to 2.5 hours.
The steam temperature shall not reach 80 degrees Celsius,
and above as this may result in reduction of ultimate strength.
 As much as possible the temperature shall be maintained at
65 degrees Celsius. The temperature should not increase by
more than 20 degrees Celsius per hour.
5.2.3.3 Minimum advisable duration of steam curing under a
constant temperature of 65 degrees Celsius shall be 6 to 8
hours.
5.2.3.4 Temperature decrease during 2 hours shall not be more than
20 degrees Celsius per hour until the temperature reach the
range of 10 degrees Celsius compared to the outside
temperature
5.3 The production process shall be in accordanceto“Production Process” below.

Brief description of “Production Process” hereunder;

5.3.1 Cleaning the mould
5.3.2 Apply mould oil
5.3.3 Check allignment
5.3.4 Place reinforcement
5.3.5 Place the required half products (when required) as described in section
5.2.
5.3.6 Secure mould equipment for moving during pouring of concrete
5.3.7 Start filling
5.3.8 Vibrate during filling
5.3.9 Continue vibrations until concrete is compacted
5.3.10 Demoulding after sufficient curing
5.3.11 Finishing
5.3.12 Curing (water & steam curing + Bitucure coating)
5.3.13 Transport element to stock area
6 MARKING
Every element shall be marked according requirements of the Client;

6.1 The manufacturer’s name, or his trade mark or both.

6.2 The production date.
6.3 The Type of element
6.4 Quality Control Checked Tag

7 TESTING AND INSPECTION

7.1 Inspection and testing of precast units shall be in accordance with PCI MNL 116, and
the methods outlined in this testing and inspection program
7.2 Cube testing
Each day, 4test cubes/cylinder shall be produced, for compression test, after 7, and 28
Days. The result shall be registered in the form “Concrete Compressive Testing”.
7.3 Appearance Test
The element shall be inspected visually. The surface shall be smooth, free of local
dents, bulges, cracks and other visible defects.
7.4 Measuring of Dimensions
The elements shall be checked for complience with the designated drawings.
 7.5.Copies of test reports, and certification of materials shall be available for the Client

7.6.If required, the Client shall employ an independent testing laboratory (on his own
expences), to perform additional tests to his produced elements.

8 CRITERION FOR TECHNICAL CONFORMITY

8.1 Each consignment shall be accompanied with the certificate, indicating its compliance
with the standard
8.2 Any element, not fulfilling the appearance and dimensional test, shall be rejected.

9 FREQUENCY OF MATERIAL TESTING OR TEST CERTIFICATE

Item Description Frequency of Testing Requirement

Cement Certificate Monthly ASTM C150

Coarse Aggregate Sieve Analysis Fortnightly ASTM C33
Fine Aggregate Sieve Analysis Fortnightly ASTM C33
Water Chemical Analysis Yearly ASTM C94
Additive Certificate Per Delivery ASTM C494
Reinforcement steel Certificate Per Delivery ASTM C496/A615

10 CALIBRATION
All Testing equipment shall be calibrated every 6 Months.

11 APPLICABLE CODES AND STANDARDS

11.1 American Society for Testing Materials (ASTM)

11.2 American Concrete Institute (ACI)
11.3 Precast Concrete Indstitute: MNL 116, Manual for Quality Control
11.4 American Welding Society (AWS)
11.5 Other applicable Standards (BSI/DIN/SASO)

12 TRANSPORT AND DELIVERY

Before Delivery, each element shall undergo final inspection from the Quality Control
Department. &Approval for delivery shall be in writing to the Transport Department or Quality
control checked Tag shall be fixed on it.
CONCRETE MASONRY BLOCKS AND PAVERS
1. SCOPE

This procedure is concerned with Concrete Masonry Blocks and Pavers

2. MATERIALS

2.1. Prior to production, all materials have to be tested and approved.

2.2. Materials for the manufacturing of concrete masonry blocks and pavers shall be
conform the following standards ;
Cement Type I ASTM C 150
Fine Aggregate ASTM C 33
Coarse Aggregate ASTM C 33
Water ASTM C 94
Admixtures ASTM C 494
Load bearing units ASTM C 90
Non-load bearing units ASTM C 129

3. MACHINES AND MOULD EQUIPMENT

3.1 Machines have to be maintained in good and reliable condition.

3.2 Machine and mould equipment shall be alligned properly
3.3 The mould equipment shall be clean.
3.4 The wooden pallets shall be clean and tight
3.5 Inspection shall be made prior to each usage, to assure smooth surfaces.

4. PROPORTIONING AND MIX DESIGNS.

4.1 The QC Engineer, as specified in ACI 318 shall prepare mix designs.
4.2 No changes shall be made without approval of the QC Engineer.
4.3 The concrete shall be tested according the related standards.

5. PRODUCTION

5.1 The production process of masonry blocks and pavers is full automatic, with manual
operated finger car to transport the pallets with products from the lift to the curing
chambers and back from curing chamber to lowerator rack.

Brief description of production process hereunder;

5.1.1 The wooden pallet is transported into the machine

5.1.2 The form is lowered onto the wooden pallet
5.1.3 The feeding box fill the mould with concrete
5.1.4 When required there shall be pre-vibrated during filling
5.1.5 Feeding box back
5.1.6 Temperhead down and main vobrations shall be applied
5.1.7 Stop vibrations
 5.1.8 Demould block / paver, during demoulding the mould go up, while the
temperhead remain on block / paver.
5.1.9 When mould in top position, move temperhead up
5.1.10 The pallet with product shall be transported automaticly to the lift
5.1.11 When lift is full, the finger car take pallets with the produced items to the curing
chamber
5.1.12 When the finger car returns from placing newly produced items in curing
chamber, the finger car will take from another chamber having set of pallets
with cured finished products. The products will be taken out, and placed in the
rack going to the cuber machine.
5.1.13 The pallets will be mechanically transported to the packing area
5.1.14 The products will be clamped and stacked on transportation pallet
5.1.15 The wooden pallet will be cleaned by turning, stacked, and automatic
transported to the stacking-lowering device in front of the machine
5.1.16 Pallets will be transported one by one to the machine, just before entering the
machine, the pallet will be sprayed with mould oil (emulsion oil)

6. MARKING

Every pack shall be marked on the exterior (side, non visible when in place) of the block /
paver by the following;

6.1 The manufacturer’s name, or his trade mark or both.

6.2 The production date.
6.3 The production code
6.4 Quality Control Checked Tag for each batch of delivery.

7. TESTING AND INSPECTION

7.1 Testing, sampling

7.1.1 During production, 5 times per day, a fresh block will be taken from the
pallet, and the weight of compacted concrete shall be determined, by
calculation or weighing under water
7.1.2 One sample of 5 units will be taken from the hardened product, each
day, for dimesional checking and bending strength, after 7 days.
7.1.3 One sample of 15 units will be taken from the hardened product each
day for dimesional checking and bending strength, after 28 days.

7.2 Appearance
7.2.1 Blocks / pavers shall be of a uniform shade with plane faces
7.2.2 Block / paver surfaces shal be free from cracks and flaws. Blocks for
masonry shall be aggregated to facilitate bonding of mortar and renders
7.2.3 Blocks / pavers shall be in proper sizes and special shapes, indicated on
the drawings and shall be conform the Clients specification.
8 CRITERION FOR TECHNICAL CONFORMITY

8.1 Each consignment shall be accompanied with the certificate, indicating its compliance
with the standard
8.2 Every consignment, not fulfilling the appearance and dimensional test, shall be
rejected.
8.3 The consignment shall be considered complying with the standard, if the sample pass
all the tests.
8.4 If one sample or more do not pass, one or more tests, the test / tests shall be repeated on
another sample, double the number of the first sample. If all the units of the second
sample pass the repeated test, the sample shall be considered complying with the
standard, and non complying otherwise.

9 FREQUENCY OF MATERIAL TESTING OR TEST CERTIFICATE

Item Description Frequency of Testing Requirement

Cement Type I Certificate Monthly ASTM C150

Coarse Aggregate Sieve Analysis Fortnightly ASTM C33
Fine Aggregate Sieve Analysis Fortnightly ASTM C33
Water Chemical Analysis Yearly ASTM C94
Additive Certificate Per Delivery ASTM C494
10 CALIBRATION

All Testing equipment shall be calibrated every 6 Months.

11 APPLICABLE CODES AND STANDARDS

11.1 American Society for Testing Materials (ASTM) or Clients requirements.

12 TRANSPORT AND DELIVERY

Before Delivery, the blocks / pavers shall undergo final inspection from the Quality Control
Department. &Approval for delivery shall be in writing to the Transport Department or a
Quality Control Checked Tag shall be fixed on each shipments.
 QUALITYCONTROLPROCEDURES/
REINFORCED CONCRETE PVC/HDPE LINING
PIPES & PVC/HDPE LINING MANHOLES
1. SCOPE

This procedure is concerned with reinforced concrete pvc lining pipes & manholes used
for sewage, water and others, conform to ASTM D412.

2. MATERIALS

2.1 Prior to production, all materials have to be tested and approved.

2.2 Materials for the manufacturing of reinforced pvc lining concrete pipes shall be
conform the following standards.

Cement Type V ASTM C 150

Fine Aggregate ASTM C 33
Coarse Aggregate ASCM C 33
Water ASTM C 94
Admixtures ASTM C 494
Reinforcement Steel ASTM A 497/A615
T Grip Pvc liner ASTM D 412

3. MACHINES AND MOULD EQUIPMENT & T GRIP LINER STORAGE

3.1 Machine have to be maintained good and in operational condition.

3.2 Machine and mould equipment shall be aligned properly
3.3 The Mould equipment shall be clean, and mould oil shall be applied.
3.4 Inspection shall be made prior to each usage, to assure smooth surfaces.
3.5 T Grip liner material should be kept in an air conditioning store (cold)

4. PROPORTIONING AND MIX DESIGNS.

4.1 The QC Engineer, as specified in ACI 318 shall prepare mix designs.
4.2 No changes shall be made without approval of the QC Engineer.
4.3 The concrete shall be tested according to the related standards.

5. PRODUCTION

5.1 The production process shall be in accordance with attachement “Production Process”

Brief description of production process hereunder,

5.1.1 Set machine in starting position
5.1.2 Place pallet ring
5.1.3 Oil pallet ring
5.1.4 Place reinforcement on oiled pallet ring
5.1.5 Place concrete spacer at designated points
5.1.6 Raise inner mould. Fix the T Grip liner on it
5.1.7 Lower outer mould over pallet ring with reinforcement
 5.1.8 Place concrete feeding belt above mould, and start filling concrete
5.1.9 Start vibration
5.1.10 When mould is filled, remove concrete feeding belt
5.1.11 Continue vibrations until concrete is compacted
5.1.12 Place top pressing head to form the spigot
5.1.13 Demould pipe
5.1.14 Place inner and outer set ring
5.1.15 Transport pipe to curing area
5.1.16 Finishing will be done for the manholes only
5.1.17 Water spraying ( hardening time)
5.1.18 Water curing ( sprinklers )
5.1.19 Transport pipe to stock yard & continuous water curing should take place
5.1.20 Apply coating if required by client (Bitucure coating)

6. MARKING

Every pipe & manhole shall be marked on the exterior surface by the following

6.1 The manufacturer’s name, or his trade mark or both

6.2 The production date
6.3 The pipe diameter or manhole
6.4 The class of pipe or manhole

7. TESTING AND INSPECTION

7.1 Testing, Sampling

7.1.1 The consignment shall be divided into groups of 150 nos.,having the same class,
and size, the remaining part shall be considered a separate group.
7.1.2 Three numbers of pipes shall be selected at random from each group.
7.1.3 Methods of tests according ASTM C76 shall be followed

7.2 Appearance Test

The pipes shall b e inspected visually. The surface shall be smooth, free of local dents,
bulges, cracks and other visible defects.

7.3 Measuring of Dimensions

7.3.1 The following dimensions shall be measured, socket,spigot,internal dimension,

wall thickness and length. The measurements shall be registered in the “Pipe &
manhole Production, Dimensional Checking” form, and have to be within the
tolerances given in the “Pipe Measurements” list.
7.3.2 Compression of rubber sealing ring shall be calculated from measuring results of
socket and spigot.
 7.3.3 Measurement of reinforcement cover shall be executed 1:150 pipes. The
measurement shall be registered in the “Pipe Production, Dimensional
Checking” form, under the item Remarks.
7.3.4 Measurement of T Grip liner for every pipe should be done and must have good
welding.

7.4 Straightness Test

Straightness test shall conformed according to ASTM C76 tolerances. The result shall
be registered in the “Pipe Production, Dimensional Checking “ form, under the item
Remarks

7.5 Water Absorption Test

Water absorption test shall be executed according to ASTM C 497. The result shall be
registered in the “Pipe Production,Dimensional Checking”form, under the item
Remarks

7.6 External Load Test

External Load test shall be executed according to ASTM C497. The result shall be
registered in the “Pipe Production,Dimensional Checking”form, under the item
Remarks.

7.7 Hydrostatic Test

Hydrostatic test shall be executed according to ASTM C497. The Result shall be registered
in the “Pipe Production, Dimensional Checking “form, under the item Remarks.

8. CRITERION FOR TECHNICAL CONFORMITY

8.1 Each consignment shall be accompanied with the certificate, indicating its compliance with the
standard.
8.2 Any pipe, not fulfilling the appearance and dimensional test, shall be rejected.
8.3 The consignment shall be considered complying with the standard, if the sample pass all the
test.
8.4 If one sample or more do not pass, one or more test, the test/tests shall be repeated on another
sample, double the number of the first sample. If all the units of the second sample pass the
repeated test, the sample shall be considered complying with the standard, and non complying
otherwise.
 9. FREQUENCY OF MATERIAL TESTING OR TEST CERTIFICATE

ITEM DESCRIPTION FREQUENCY OF REQUIREMENTS

TESTING
Cement Certificate Monthly ASTM C150
Coarse Aggregate Sieve Analysis Forthnightly ASTM C33
Fine Aggregate Sieve Analysis Forthnightly ASTM C33
Water Chemical Analysis Yearly ASTM C94
Addditive Certificate Per Delivery ASTM C494
Reinforcement Steel Certificate Per Delivery ASTM C497/A615
T Grip liner(PVC) Certificate Per Delivery ASTM D412

10. CALIBRATION

All testing equipments shall be calibrated every six (6) months.

11. APPLICABLE CODES AND STANDARDS

11.1 American Society for Testing Materials (ASTM )

11.2 American Concrete Institute (ACI )
11.3 Precast Concrete Institute :MNL 116, Manual for Quality Control
11.4 American Welding Society(AWS)
11.5 Other applicable standards (BSI/DIN/SASO)

12. TRANSPORT AND DELIVERY

Before Delivery, the pipes shall undergo a final inspection from the Quality Control Department
and Approval for delivery shall be in writing to the Transport Department or a Quality Control
Checked Tag shall be fixed on each batch of pipe shipments.