758 & 758S

Weight Indicating Instrument

Operation Manual

8555-M021-O1 Rev I 10/00

PO BOX 151 WEBB CITY, MO 64870 PH 417-673-4631 FAX 417-673-5001 http://www.cardinalscale.com

Printed in USA

INTRODUCTION
Thank you for your purchase of our Cardinal 758 Weight Indicating Instrument. It was built with Cardinal quality and reliability at our factory in Webb City, Missouri. This manual will guide you through installation, operation and calibration of your indicator. Please read it thoroughly before attempting to install or operate the weight indicator and keep it handy for future reference.

TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Load Cell Connection . . . . . . . . . . . . . . . . . . . 4 Serial I/O Connection . . . . . . . . . . . . . . . . . . . 5 Serial Interface Specifications . . . . . . . . . . . . . . . 5 Serial Data Formats . . . . . . . . . . . . . . . . . . . . . . . . 5 Setup and Calibration . . . . . . . . . . . . . . . . . . . . . . 7 Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Error and Status Displays . . . . . . . . . . . . . . . . . . . 13 Before You Call For Service . . . . . . . . . . . . . . . . . 14 Care and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 14 Calibration Seal Installation . . . . . . . . . . . . . . . . . 15 NEMA 4X Enclosure . . . . . . . . . . . . . . . . . . . . . . . 16 758 Parts Identification . . . . . . . . . . . . . . . . . . . . . 20 758S Parts Identification . . . . . . . . . . . . . . . . . . . . 21

FCC COMPLIANCE STATEMENT

WARNING! This equipment generates, uses and can radiate radio frequency and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits for a Class A computing device pursuant to Subpart J of Part 15 of FCC rules, which are designed to provide reasonable protection against such interference when operated in a commercial environment. Operation of this equipment in a residential area may cause interference in which case the user will be responsible to take whatever measures necessary to correct the interference.
You may find the booklet "How to Identify and Resolve Radio TV Interference Problems" prepared by the Federal Communications Commission helpful. It is available from the U.S. Government Printing Office, Washington, D.C. 20402. Stock No. 001-000-00315-4.

LIST OF FIGURES
Figure No. 1 . . . . 758 Mounting Bracket Figure No. 2 . . . . Connector Identification Figure No. 3 . . . . Battery Installation Figure No. 4 . . . . Load Cell Connections

All rights reserved. Reproduction or use, without expressed written permission, of editorial or pictorial content, in any manner, is prohibited. No patent liability is assumed with respect to the use of the information contained herein. While every precaution has been taken in the preparation of this manual, the Seller assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from use of the information contained herein. All instructions and diagrams have been checked for accuracy and ease of application; however, success and safety in working with tools depend to a great extent upon the individual accuracy, skill and caution. For this reason the Seller is not able to guarantee the result of any procedure contained herein. Nor can they assume responsibility for any damage to property or injury to persons occasioned from the procedures. Persons engaging the procedures do so entirely at their own risk.

... Figure No. 6 . . . . Figure No. 7 . . . Figure No. 8 . . . Figure No. 9 . . . Figure No. 10 . . Figure No. 11 . . .
Figure No. 5

PC Board Layout Serial I/O Connections Calibration Jumper Keypad Layout Security Seal Installation Security Seal (End view) NEMA 4X Gimbal Mounting Hole Layout

Figure No. 12 . . . Gland Connector Layout Figure No. 13 . . . NEMA 4X Circuit Board Layout Figure No. 14 . . . Terminal Block Connector Figure No. 15 . . . Terminal Block Locations Figure No. 16 . . . Cable Preparation Figure No. 17 . . . (P6) AC Power Wiring Figure No. 18 . . . NEMA 4X Security Seal Installation Figure No. 19 . . . 758 Parts Identification

SERIAL NUMBER __________________________ DATE OF PURCHASE ______________________ PURCHASED FROM _______________________ _________________________________________ _________________________________________
RETAIN THIS INFORMATION FOR FUTURE USE

Figure No. 20 . . . 758S Parts Identification

PRECAUTIONS Before using this instrument, read this manual and pay special attention to all "WARNING" symbols:
IMPORTANT WARNING

ELECTRICAL

SPECIFICATIONS
Power Requirements . . . . . . . . . . . . . 115 VAC 50/60Hz (optional 230 VAC 50/60 Hz) powering a 12 VDC 300 mA wall plug-in UL/CSA listed power supply or six (6) C cell Alkaline, NICAD or NiMH batteries (not included). Enclosure Size . . . . . . . . . . . . . . . . . . . 7 7/8" W x 4" H x 3" D (194 x 102 x 76mm) Operating Temperature . . . . . . . . . . . 14 F (-10 C) to 104 F (+40 C) Display . . . . . . . . . . . . . . . . . . . . . . . . . . Five digit, seven segment 0.7" high LCD Sensitivity . . . . . . . . . . . . . . . . . . . . . . . 0.8 uV/division (0-3.3 mV/V), Class III Signal Input Range . . . . . . . . . . . . . . . 0.2mV to 17mV max. Transducer Excitation . . . . . . . . . . . . 5.2 VDC Number of Load Cells . . . . . . . . . . . . up to 4 each 350 Load Cell Cable Length . . . . . . . . . . 150' max.; 30' max w/o sense lines Resolution . . . . . . . . . . . . . . . . . . . . . . . 5,000 divisions Capacities . . . . . . . . . . . . . . . . . . . . . . . 1,000 to 5,000 divisions commercial up to 10,000 divisions noncommercial Division Value . . . . . . . . . . . . . . . . . . . 1, 2 or 5 x 1, 0.1, 0.01, 0.001 Sample Rate . . . . . . . . . . . . . . . . . . . . 1 to 8 samples per second selectable Auto Zero Range . . . . . . . . . . . . . . . . 0.5 or 1 through 9 divisions Weighing Units . . . . . . . . . . . . . . . . . . Pounds, kilograms, ounces or grams Keyboard . . . . . . . . . . . . . . . . . . . . . . . Membrane type with 4 keys

Standard Features:
Metric Conversion RS-232 I/O Serial Interface Selectable baud rate Auto Shut-Off Feature Selectable Sleep -Mode Selectable Filtering

INSTALLATION
Before beginning installation of your 758 weight indicator, make certain that the instrument has been received in good condition. Carefully remove the instrument from the shipping carton and inspect it for any evidence of damage (such as exterior dents or scratches) that may have taken place during shipment. Keep the carton and packing material for return shipment if it should become necessary. It is the responsibility of the purchaser to file all claims for any damages or loss incurred during transit, unless this responsibility has been accepted by the seller in its proposal. Should your 758 come already installed on a scale, the following information describing the installation of the instrument does not apply to you. Begin the installation by deciding where the instrument is to be mounted. The 758 may come mounted on a column or you may choose to mount it on a desktop or wall. Refer to Figure No. 1 for illustrations of the mounting brackets. Two (2) holes are located in the mounting bracket for attachment to the wall. This bracket may be removed or left in place for desktop use. Regardless of how and where you mount your 758, it should be in a safe area where it will not be in the way of normal traffic. The location chosen should be free of temperature extremes and water. It should be in a location where the display is easily viewed and is not subject to direct sunlight. The indicator should be mounted such that it is within easy reach of the operator. If wall mounted, make certain that the structure and mounting bolts are of sufficient strength to support the 758. The mounting bracket should be securely fastened to the wall or column top so that it cannot break loose from the mounting surface. After the 758 has been mounted, it may be connected to the plug-in power supply or the batteries may be installed. 2

Mounting
The Model 758 Weight Indicating Instrument may be mounted on a desktop or other smooth, flat, horizontal surface or it may be mounted on a wall using two (2) #10 screws placed 6.00 inches apart on the wall. Refer to Figure No. 1. All Input, Output and power connections to the Model 758 are made at the rear panel of the instrument. Connections for the Load Cell input and the RS-232 Serial I/0 are all made via 9 pin "D" shaped subminiature connectors. The 12VDC 300 mA wall plug-in UL/CSA listed power supply is connected using a power jack. Figure No. 2 illustrates the layout of the rear connector panel. 6.00"

Figure No. 1

12 VDC

LOAD CELL

SERIAL

+
(-)

Figure No. 2

(+)

GROUND LUG

Batteries
The 758 can use six (6) "C" size Alkaline, Ni-Cad or Nimh batteries (not included). If you wish to operate the 758 from batteries, you must first obtain and install batteries before operations can begin. The batteries are contained in a battery holder inside the instrument. Access is via a removable panel on the back of the indicator. All six (6) batteries must be of the same type. They must all be Alkaline, all Ni-Cad or all NiMH. DO NOT mix Alkaline and Ni-Cad or NiMH batteries. DO NOT connect the plug-in power supply with batteries installed in the instrument!

+ -

Figure No. 3 3

Batteries, Cont.
To install the batteries, turn the indicator so that the display is facing down (away from you) and resting on the keypad. Locate the rectangular panel on the back of the indicator and remove the two (2) screws retaining it (see Figure 3). Remove the panel (lift straight up and slide it out from under the end cap) exposing the battery holder. Install six (6) "C" size batteries in the holder, making certain that they are positioned in accordance with the polarity markings located in the battery holder. Refer to Figure No. 3 for illustration of battery installation. After placing all six (6) of the batteries in the holder, replace the panel on the back of the 758 (slide under the end cap) and install the two (2) screws. Make sure the wall plug-in power supply is unplugged, then turn the indicator over (display facing up) and press the ON | OFF key. If the display turns on, the batteries have been installed correctly. If not, remove the panel and check for one (1) or more improperly positioned batteries. The 758 does not have a battery charging circuit. Should you wish to use Ni-Cad or NiMH batteries, they must be fully charged before installing. When discharged, the Ni-Cad or NiMH batteries must be removed and placed in an external charger to recharge. DO NOT connect the plug-in power supply with batteries installed in the instrument!

Load Cell Connection

The load cell cable connects to the 758 via a 9-pin "D" connector on the rear panel of the indicator. Figure No. 4 shows the pin identification for the load cell connector. Make certain that the pins are correctly identified before soldering a wire to them. If you use load cells with sense leads (6 wire load cells) in your installation, jumpers J2 and J3, located on the printed circuit board (see Figure No. 5) should be disconnected or placed on one pin only. If you do not use load cells with sense leads (4 wire load cells), jumpers J2 and J3 must be installed on the printed circuit board (refer to Figure No. 5), for proper operation. Make certain that the connector retaining screws are used to hold the load cell cable connector securely to the rear panel. PIN NO. 1 9 7 2 4 6 5 FUNCTION +EXCITATION +SENSE +SIGNAL -SIGNAL -SENSE -EXCITATION SHIELD 5

LOAD CELL
4 3 2
2

Figure No. 4

Mating Connector Information

DESCRIPTION CONNECTOR CONNECTOR SHELL ITEM DE9-P C883010001 Cardinal Part # 6610-2379 6610-1131

Load Cell Connection With Over 30 Feet Of Cable

For installations with over 30' of cable between the indicator and the load cells, sense wires should be used. The sense wires must be connected between the +SENS and the -SENS terminals on the indicator and the +EXCITATION and the -EXCITATION wires of the load cells or the +SENS and -SENS terminals of the load cell trim board or the section seal trim board. For the indicator to utilize the sense wires, the +SENS jumper J2 and the -SENS jumper J3 must be open (see Figure No. 5). 4

PC Board Layout

Figure No. 5 - Main PCB NOTE: P1, P2, P3, J2 and J3 are on solder side of board.

Serial I/0 Connection

Your Model 758 has a RS-232 serial port that may be connected to a printer to record weight and associated data or it may be connected to a remote display (like the SB-80) or to a computer for transmission of weight data. The weight data may be transmitted on demand (pressing the PRINT key or on receipt of a command from the computer) or continuously. Figure No. 6 shows the Serial I/0 connector along with the identity of the pins used.

PIN NO. 2 3 5 7 8

FUNCTION DATA INPUT (RXD) DATA OUTPUT (TXD) SIGNAL GR OUND (GND) REQUEST TO SEND (RTS) CLEAR TO SEND (CTS)

SERIAL
5 4 3 2
2

Figure No. 6

SERIAL INTERFACE SPECIFICATIONS

The 758 RS-232 serial interface can be configured during the setup and calibration procedure or during the setup review operation. Using either method, it is possible to select the operation of the serial interface as well as select the baud rate. The baud rates supported are: 1200, 2400, 4800, 9600 and 19.2K baud. The data format is fixed at 8 bits, No parity, and 1 stop bit. The indicators are shipped from the factory with the baud rate set to 9600 baud. The serial interface can be configured to operate with a printer, remote display (SB-80) or a computer. The mode of operation is made during the setup and calibration of the instrument. Refer to the applicable section of this manual for detailed information. When configured for a printer, weight data is sent when the PRINT key is pressed or the 758 can send data on receipt of a command from the computer. If configured for a remote display, weight data is sent continuously. 5

SERIAL DATA FORMATS

Printer Data Format
If the Printer Continuous output was not selected, PC=0 (0=NO) during setup and calibration of the instrument, pressing the PRINT key will cause the 758 to transmit weight data to a printer. The transmitted data will be gross weight only and will include the units of measure. The data format for this operation is as follows: Gross Weight PXXXXX^lb^G CRLF where: P XXXXX

= Polarity (space if positive, - if negative) = Five (5) numeric digits of weight with decimal point if required and leading zeros suppressed ^ = Space (hex 20) lb = ASCII letters "I" and "b" to identify weighing units as pounds kg = ASCII letters "k" and "g" to identify weighing units as kilograms oz = ASCII letters "o" and "z" to identify weighing units as ounces ^g = Space (hex 20) and ASCII letter "g" to identify weighing units as grams G = ASCII letter "G" for Gross weight CRLF = Carriage Return and Line Feed commands (can be CR only if selected during the setup and calibration of the 758)

Weight-On-Demand
If the Printer Continuous output was not selected, PC=0 (0=NO) during setup and calibration of the instrument, and the 758 is connected to a computer, it will transmit a single set of weight data each time the computer sends an ENQ (hex 05). This is known as Weight-On-Demand. An example and explanation of the data format transmitted is shown below.

Continuous Output
If the Printer Continuous output was selected PC=1 (1=YES) during setup and calibration, the 758 will transmit weight data continuously. If connected to a remote display, the display will continuously show weight data. An example and explanation of the data format transmitted is shown below.

Weight-On-Demand and Continuous Output Data Format Example

The data format transmitted for both Weight-On-Demand and Continuous Output will be GROSS weight only. The weight data always includes the units of measure. An example of the data output (with and without a decimal point) is shown below: Pxxxxx^UU^M^SS^CR (no decimal point in weight display) PxxxxxD^UU^M^SS^CR (decimal point in weight display) where: P xxxxx ^ D UU M SS CR

polarity (space if positive, - if negative) weight with leading spaces space decimal point (embedded where necessary) units, upper case (LB, KG, OZ, ^G) mode, upper case (G=gross) status, upper case (CZ=center-of-zero, MO=motion, BZ=below zero and OC=over capacity) carriage return (hex OD)

SETUP AND CALIBRATION

Your 758 indicator has been thoroughly tested and calibrated before being shipped to you. If you receive the indicator attached to a scale, calibration is not necessary. If the 758 is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated. Calibration Calibration of the 758 Weight Indicating Instrument is Jumper accomplished entirely by the keypad. To enter the J1 setup and calibration mode, the calibration jumper (J1), must be removed before turning on the indicator. To gain access to the calibration jumper, first remove the instrument from the gimbal mounting by removing the two large knobs and sliding the enclosure from the bracket. Remove the two (2) screws from the left end cap (as viewed from the indicator front) and remove the end cap. Locate the calibration jumper J1 on the circuit board and remove it. See Figure No. 7. With the calibration jumper removed, press the ON / OFF key. The display will show int=. The 758 is now ready for setup and calibration. int

Figure No. 7

During the setup and calibration process it will be necessary to enter operational parameters via the 758's keyboard. Pressing the PRINT key will cause the data entered or displayed to be retained and the 758 will advance to the next prompt. The cursor location is identified by the blinking character and can be advanced to the right to the next position by pressing the UNITS key. Pressing the ZERO key will change the blinking character to the next value.

Scale Interval
With the display showing int= press the UNITS key to show the current setting. Press the ZERO key until the proper scale interval (1, 2 or 5) is displayed, then press the PRINT key to store the displayed value and proceed to the next prompt.

Decimal Point Location

With the display showing dP= press the UNITS key to show the current setting. Press the ZERO key until the number corresponding to the desired decimal point position is displayed. Press the PRINT key to store this setting and proceed to the next step. 0 = XXXXX 1 = XXXX.X 2 = XXX.XX 3 =X X.XXX

Scale Capacity
With the display showing CAP= press the UNITS key to show the current setting. Press the ZERO key to enter the proper digit at the blinking location. Press the UNITS key to step to the right and the next digit location. Repeat the process until all five (5) digits of the capacity have been entered. Should you make a mistake and press the UNITS key with an incorrect digit entered, it will be necessary to press the UNITS key until the blinking character returns to the proper location, then use the ZERO key to enter the correct digit. After all digits have been correctly entered, press the PRINT key to store the capacity and advance to the next step.

Weighing Units
With the display showing Unt= press the UNITS key to show the current setting. If the value shown is acceptable, press the PRINT key again to save it, otherwise press the ZERO key to enter the new weighing units and press the PRINT key to save the new setting. 1 = Pounds Only 2 = Kilograms Only 3 = Pounds/Kilograms 7 4=Kilograms/Pounds 5=Ounces Only 6=Grams Only

SETUP AND CALIBRATION, Cont.

If the scale has been previously calibrated and you do not wish to change the calibration setting, simply press the PRINT key twice and the internal calibration factor will be retained and you will proceed to the Zero Tracking Range.

Load Calibration Weight

The display will now indicate Load= which is a prompt for the entry of the calibration weight value and placement of this amount of test weights on the scale platform. 1 . Make certain the scale platform is empty and free of debris, then place the desired amount of calibrated test weights on the scale platform. It is recommended that a minimum of 50% of the scale's capacity be used but 70% to 100% is preferred. 2. Press the PRINT key. 3. Determine the exact amount of test weights to be placed on the scale platform and enter this value into the 758 by using the ZERO and UNITS keys in the same manner used to enter the scale's capacity. Verify that the numbers entered are the same as the total weight of test weights, and the least significant digit agrees with the scale interval. 4. Press the PRINT key. After a moment the display will indicate the message unLoAd which is a request that the test weights be removed from the scale platform. Remove the weights then press the PRINT key. The calculated calibration factor is now stored in the 758's nonvolatile memory.

Zero Tracking Range

The display will now indicate trA=. Press the UNITS key to show the value assigned to the trA= Automatic Zero Tracking Range. This is the value in scale divisions that will be automatically zeroed off. For example, if the scale divisions are 0.5 and the zero tracking is set to 3, the 758 will automatically zero weights of 1.5 or less. Values of one (1) through nine (9) divisions are available for the zero tracking range, or select ten (10) if 0.5 division zero tracking range is desired. Entry of two (2) zeros (00) will disable the zero tracking feature. Use the ZERO key to step through these available values. Once the proper value is shown press the PRINT key to store the value.

Four Percent Zero Tracking Range Limit

The display will next indicate trL=. This is the prompt to select whether a 4% limit be placed on trL= the zero tracking and the push button zero. Press the UNITS key to show current setting, then press the ZERO key to select 1 (1=YES, enable) or 0 (0=NO, disable). If enabled (1), the zero tracking and the push button zero is limited to 4 % of the scale capacity. If disabled (0), zero tracking and the push button zero will operate up to the full capacity of the scale. Press the PRINT key to save the setting.

Digital Filter Level Selection

The display will now show FLt= which is the prompt for the selection of the digital filtering level. Your 758 will arrive with the factory filter setting (1=minimal) already entered. Please check with your scale service technician should you wish to change the programmed filter level and break range. Four (4) levels of filtering (0, 1, 2 and 3) are available. They are as follows: 0 = NO FILTERING 1 = MINIMAL FILTERING 2 = MODERATE FILTERING 3 = CUSTOM FILTERING

NOTE: Three (3), custom filtering is used when zero (0), one (1) or two (2) are inadequate. Press the UNITS key to show the current setting. Then press the ZERO key to select the desired level of filtering. Press the PRINT key to save the setting. 8

SETUP AND CALIBRATION, Cont.

If you select 3, (Custom Filtering), the 758 will display F=. Press the UNITS key to show the F= current setting for the filter level. The filter level is a number from 1 to 16 that corresponds to the level of filtering with 16 being the greatest filtering and 1 the least. Use the ZERO and UNITS keys to select the filter level, then press the PRINT key to save the setting. Next, the 758 will display br= . Press the UNITS key to show the current setting for the break range. The break range is a number from 1 to 64 that corresponds to the number of division change to break out of filtering. Use the ZERO and UNITS keys to select the break range value, then press the PRINT key to save the setting.

Motion (Unstable) Range

The display will now show Un5=. Press the UNITS key to show the current setting. Changes in Un5= weight exceeding the selected number of divisions will cause the STABLE weight annunciator to turn off. Values from zero (0) to nine (9) divisions may be selected by pressing the ZERO key. Once the correct value is shown press the PRINT key to save the setting.

Sample Rate
The display will now show Sr=. Press the UNITS key to show the current setting. The sample Sr= rate may be set from a minimum of one (1) sample per second to a maximum of eight (8) samples per second in one (1) sample per second intervals. Press the ZERO key until the desired sample rate is displayed. Press the PRINT key to save the setting.

Power Up Zero
With the display showing PUO= press the UNITS key to show current setting, then press ZERO to select 1 (1=YES, enable) or 0 (0=NO, disable). Press the PRINT key to save the setting. If 1=YES is selected, the weight display will be reset to zero automatically on power up. If 0=NO is selected, the weight display will not be reset to zero.

Automatic Shutoff
The display will now show ASH=. This Automatic Shutoff feature will automatically turn the 758 ASH= off after a predetermined period of inactivity to prolong battery life. To turn the instrument back on you must press the ON / OFF key. Press the UNITS key to show the current setting. Use the ZERO key to select the number (1 through 9) of minutes (time approximate) of inactivity before turning the 758 off. A zero (0) disables the Automatic Shutoff feature. Press the PRINT key to save the setting. Note: This setting may be revised without having to enter the calibration mode.

Sleep Mode
The display will now show SLP=. The Sleep Mode feature also conserves battery power when SLP= the indicator remains unused for a selected period of time. With the feature enabled, the load cell excitation will be reduced and the display will show SLEEP. The Sleep feature requires that SLEEP the indicator remain at the center of zero (0) to activate, unlike the Automatic Shutoff feature which only requires no motion to activate. Placing weight on the platform will activate the indicator and return it to the weight mode. Press the UNITS key to show the current setting. To enable, use the ZERO key to select the number (1 to 9) of minutes (time approximate) of inactivity at zero (0) before the indicator will enter the Sleep mode. Press the PRINT key to save the setting. Enter a zero (0) to disable the Sleep mode. Note: This setting may be revised without having to enter the calibration mode.

Baud Rate Selection

The display will now show bAUd. Press the UNITS key to show the current setting. If bAUd acceptable, press the PRINT key to save it. Otherwise use the ZERO key to select the desired baud rate and press the PRINT key to save the setting. Note: The FACTORY setting is 4 (9600 baud) and may be revised without having to enter the calibration mode. The following baud rates are available: 1 = 1200 2= 2400 3 = 4800 9 4 = 9600 5 = 19,200

SETUP AND CALIBRATION, Cont.

Printer Continuous Output
The display will now show PC=. Press the UNITS key to view the current setting. If a 1 (1=YES) PC= is displayed, the feature has been enabled and the 758 will send a continuous output of weight data to the serial I/0 connector. If a 0 (0=NO) is displayed the data will only be transmitted when the PRINT key is pressed or on receipt of an ENQ command from a computer. Press the ZERO key to change between 1 (YES) and 0 (NO). Once the proper setting is displayed, press the PRINT key to save the setting. Note: This setting may be revised without having to enter the calibration mode.

Carriage Return/Line Feed Selection

The display will now show CrLF. This feature determines if the data transmitted from the serial CrLF I/0 port (when the PRINT key is pressed) will be terminated with a carriage return and a line feed or a carriage return only. Press the UNITS key to view the current setting. If a 1 (1=ON) is displayed, the data will be terminated with a carriage return and a line feed. If a 0 (0=OFF) is displayed, the data will be terminated with a carriage return only. Press the ZERO key to change the setting between 1 (YES) and 0 (NO). Once the proper setting is displayed, press the PRINT key to save the setting. Note: This setting may be revised without having to enter the calibration mode.

End-Of-Print Line Feeds

The display will now show EoP=. At the end of a data transmission to a printer, the 758 can send EoP= a number of line feed commands to space the paper in the printer to the desired position for withdrawal or for the next print. Press the UNITS key to view the current setting. If the setting shown is acceptable, press the PRINT key to save it. Otherwise, use the ZERO and UNITS keys to select the desired number of line feeds (0 to 99). With the desired number displayed, press the PRINT key to save the setting. Note: This setting may be revised without having to enter the calibration mode. The indicator will display donE. The setup and calibration process has been completed. Remove donE the power from the indicator, re-install the calibration jumper J1 and re-assemble for use.

SETUP REVIEW
The 758 allows several operational parameters to be reviewed and changed as necessary without having to enter the setup and calibration mode. The parameters in the setup review will be processed in the following sequence: POWER UP ZERO AUTOMATIC SHUTOFF TIME SLEEP MODE TIME BAUD RATE PRINTER CONTINUOUS OUTPUT CARRIAGE RETURN/LINE FEED SELECTION END-OF-PRINT LINE FEEDS To enter the setup review mode, simply turn the 758 off then press and hold the PRINT key then press the ON key. The display will then prompt for entry of the power up zero feature PUO=. PUO= Refer to the instructions listed in the Setup and Calibration section of this manual for information on how to change these parameters. For a quick reference, the following chart shows a summary of the setup and calibration steps.

10

SETUP and CALIBRATION, Cont.

1. Press ON | OFF key to turn off. 2. Remove calibration jumper J1. 3. Press ON | OFF key to turn on. Interval 1,2 or 5 If Filtering=0, 1 or 2 then If Filtering=3 then Filter Level 1 to 16

int=

F=

dp=

Decimal Point Location 0,1,2 or 3 0 = XXXXX 1 = XXXX.X 2 = XXX.XX 3 = XX.XXX

br=

Break Range 1 to 64

Uns=

Motion Range 1 through 9

CAP=

Scale Capacity up to 99,999

sr=

Sample Rate 1 to 8

Unt=
1 = lb only 4 = kg / lb

Weighing Units

puo=
2 = kg only 5 = oz only 3 = lb / kg 6 = grams only

Power Up Zero

load=

Calibration Weight

asH=

Auto Shutoff 0=Disable 1 to 9 Minutes

Press PRINT twice to bypass or once and enter test weight value and load scale. Press PRINT again.

sLp=

Sleep Mode 0=Disable 1 to 9 Minutes BAUD Rate

unload

Remove Test Weights

bAUd

1=1200 2=2400 3=4800 4=9600 5=19,200 Printer Continuous Output

tra=

Zero Tracking Range 1,2,3,4,5,6,7, 8,9 or 10=(.5) 0 to disable 4% Zero Tracking Limit 1=Yes 0=No

PC=

trl=

Crlf

Carriage Return Line Feed

flt=

Filtering? 0,1, 2 or 3

eop= done
11

End-of-Print Line Feeds

0 = No Filtering 1 = Minimal

2 = Moderate 3 = Custom

CALIBRATION COMPLETE

KEYPAD FUNCTIONS

Figure No. 8 The membrane keyboard is not to be operated with pointed objects (pencils, pens, fingernails, etc). Damage to keyboard resulting from this practice will NOT be covered under warranty.

( I ) ON

(O) OFF KEY

With the 758 off, pressing this key will apply power to the instrument and turn on the display. If the 758 is already on, pressing this key will display OFF and remove power from the instrument.

ZERO

This key is used to reset the display to zero up to the selected limit of either 4% or 100% of the scale capacity. The zero limit is set during setup and calibration of the 758. It also used to step through the available values during setup and calibration.

UNITS
This key is used to change the weighing units to the alternate units of measurement if selected during setup of the instrument (WEIGHTING UNITS = 3 or 4). For example, with pounds displayed (lb annunciator turned on) pressing this key will change the weighting units to kilograms (kg annunciator will turn on). NOTE: This feature must be enabled during setup and calibration for this key to be operational. This key is also used to display the current setting during setup and calibration.

PRINT
Pressing this key will initiate the transmission of weight data via the serial I/O port unless the continous data output feature was enabled during setup and calibration or setup review. NOTE: If the continuous data output feature was selected, this key will be disabled. This key is also used to save the current setting during setup and calibration.

ANNUNCIATORS
The annunciators are turned on to indicate that the display is in the mode corresponding to the annunciator label or that the status indicated by the label is active. (ZERO) The (ZERO) annunciator is located to the left of the weight display and is turned on to indicate that the weight is within +/- 1/4 division of the center of zero. 12

ANNUNCIATORS, Cont.
(STABLE) The STABLE annunciator is located to the right of the weight display and is turned on when the weight display is stable. When off, it means that the change in successive weight samples is greater than the motion limits selected during setup and calibration of the 758. lb The lb annunciator is located to the left of the weight display and is turned on to show that the displayed weight units is pounds. kg The kg annunciator is located to the left of the weight display and is used to indicate that the displayed units of weight measurement is kilograms. oz The oz annunciator is located to the right of the weight display and is turned on to show that the displayed weight units is ounces. g The g (gram) annunciator is located to the right of the weight display and is used to indicate that the displayed units of weight measurement is grams.

ERROR AND STATUS DISPLAYS

The 758 is equipped with a diagnostic software program that tests various portions of the instrument's circuitry and verifies proper operation. Should a problem be detected, an error or status message will be displayed alerting the operator to that condition. The following lists these errors and status displays and their meaning: Display UNS Meaning Motion is present when the 758 is attempting to perform one of the following operations: Power Up Zero Weight Display Attempting to display a negative number greater than -9,999 or a positive number greater than 99,999. Scale weight exceeds scale capacity. Indicates improper stored calibration data, calibration is necessary. The analog to digital circuit has failed. Consult scale serviceman. The microprocessor has stopped receiving the signal from the analog circuit. To correct, remove the load from the scale platform and power the indicator off and back on. Indicates an attempt to zero a weight outside the scale zero range. (See Four Percent Zero Tracking Range Limit). This indicates the batteries are low. Replace if using alkaline batteries or if using Ni-Cad or NiMH batteries, remove and recharge. 13

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BEFORE YOU CALL FOR SERVICE

The 758 has been designed to provide you with years of trouble-free operation. In spite of this, troubles sometimes happen. Before calling for service assistance you should make some initial checks to verify that a problem does exist. The following describes several types of symptoms along with suggested remedies. Problem Display does not turn on Possible Solutions Batteries discharged - replace if Alkaline or recharge if NI-CAD or NiMH. Batteries not installed or not installed correctly. Is DC power supply cable plugged into 758? Is AC power adapter plugged into wall receptacle? Check wall receptacle for proper AC power. Try another electrical appliance in the same receptacle, does it work? Check the circuit breaker. Has there been a power failure of any kind? Has the instrument been calibrated? Insure that the scale platform isn't touching an adjacent object. Check the load cell connector wiring. If using four (4) wire load cells, insure the sense lead jumpers (J2 & J3) are installed. Have proper operation procedures been followed? Refer to Error and Status Display section and make certain that the O CAP message is displayed. If so, and scale is not loaded, perform the calibration sequence.

Incorrect weight displayed

Indicator will not display weight

CARE AND CLEANING

1. 2. 3. 4. 5. 6. 7. 8. DO NOT submerge indicator in water, pour or spray water directly on instrument. DO NOT use acetone, thinner or other volatile solvents for cleaning. DO NOT expose equipment to temperature extremes. DO NOT place equipment in front of heating/cooling vents. DO clean the indicator with a damp soft cloth and mild non-abrasive detergent. DO remove power before cleaning with a damp cloth. DO provide clean AC power and adequate protection against lightning damage. DO keep the surroundings clear to provide clean and adequate air circulation.

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CALIBRATION SEAL INSTALLATION

If your Model 758 Weight Indicating Instrument is used in a commercial application it must be tested and sealed by your local weights and measurement official. The 758 is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to the Figures No. 9 and 10 for details on the installation of the seal.

Figure No. 9

Bend tab over screw head and secure with wire seal.

Figure No. 10

15

NEMA 4X ENCLOSURE
Installation Instructions
The Model 758 in a NEMA 4X enclosure can be mounted on either a horizontal or vertical surface. The enclosure is attached to the wall using the gimbal stand. Refer to Figure No. 11 for the hole layout for the gimbal stand. 8.00"

First make certain that the location is free from sudden changes in temperature and that the Figure No. 11 - NEMA 4X mounting surface is strong enough to support Gimbal Stand Mounting Hole Layout the enclosure while being close enough to provide the operator easy access to the keyboard. Carefully lay out the mounting hole locations, then drill and install the anchor bolts. Attach the enclosure to the wall and securely tighten the retaining bolts.

Two (2) #10 screws should be used for wall mounting

AC Power

Load Cell

RS-232 Serial

Ground Lug Figure No. 12 Continue by removing the back cover on the instrument enclosure. Referring to Figure No. 12, remove all ten (10) retaining screws and set aside. Fully open the back cover of instrument exposing the internal circuit boards. See Figure No. 13. Main Board Power Cable Load Cell Cable Calibration Switch Serial Connection Load Cell Connection Figure No. 13 16

Power Supply AC Power Connection

Please note, for ease of wiring, the terminal blocks can be removed from the mating connector, then replaced after the wiring has been completed. See Figure No. 14. Figure No. 14

Voltage Selection
The 758 in a NEMA 4X enclosure is shipped from the factory configured for 115 VAC 50/60 Hz operation with a 1/10 ASB fuse installed and the Voltage Selection jumpers (J1) installed on pins 1 & 2 and 3 & 4. On installations requiring 230 VAC 50/60 Hz, a Voltage Selection jumper must be moved to pins 2 & 3 on J1 and the 1/10 ASB fuse must be replaced with a 1/16 ASB fuse. (See Figure No. 15) J1 (Voltage Selection)

Fuse 1/10 ASB (115V) 1/16 ASB (230V)

AC Power Input

Scale Input Figure No. 15

RS-232 Serial

Load Cell Connection

CAUTION! Disconnect any external load cell power supply before connecting load cells to the instrument. Failure to do so, will result in permanent damage to the instrument. 1. Loosen the cable gland connector for the load cell. This gland connector is located on the back of the enclosure. Refer to Figure No. 12 for an illustration of the gland connector layout. 2. Slip the single cable from the load cell or load cell junction box through the gland connector and into the enclosure. 3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the four (4) wires and shield without sense leads or six (6) wires and shield with sense leads (refer to Figure No. 16). 4. Connect each of the wires to the terminal block for scale input referring to the labels on the circuit board for terminal connections. Refer to Figure No. 15 for terminal block locations. 5. To terminate, insert the wire into the opening then tighten the cage clamp screw locking the wire in place. Repeat the procedure until all of the wires are in place. 17 2" 1/4" Figure No. 16

RS-232 Serial Cable Installation

1. Loosen the cable gland connector(s) for the RS-232 serial cable. The gland connector(s) for the RS-232 serial data are located on the back of the enclosure. Refer to Figure No. 12 for an illustration of the gland connector layout. 2. Slip the serial cable throught the gland connector and into the enclosure. 3. Remove 2" of the outer insulation jacket then remove 1/4" of insulation from each of the wires (refer to Figure No. 16). 4. Connect each of the wires to the RS-232 Serial Data terminal block referring to the labels on the circuit board for terminal connections. Refer to Figure No. 15 for terminal block locations. 5. To terminate, insert the wire into the opening then tighten the cage clamp screw, locking the wire in place. Repeat the procedure until all of the wires are in place.

AC Power Connection
It is the responsibility of the customer to have a qualified electrician install the proper power cord plug which conforms to the national electrical codes and local codes and ordinances. Referring to Figure No. 12 for an illustration of the gland connector and conduit hole layout, use the 1/2" conduit hole to bring the AC power into the enclosure. Use a seal-tite or rigid conduit fitting to make a water-tight connection. NOTE! 18AWG copper wire should be used to connect the AC power to the instrument. 1. With the AC wiring in the enclosure, remove 1/4" of insulation from each of the wires (refer to Figure No. 16). 2. Connect each of the wires to the AC power terminal block (P6) referring to Figure No. 17, the color code wiring table below and the labels on the circuit board for terminal connections. Refer to Figure No. 15 for terminal block locations. 3. To terminate, remove the terminal block from the mating connector, insert the wire into the opening, then tighten the cage clamp screw, locking the wire in place. 4. Repeat the procedure until all of the wires are in place. 5. Reconnect the terminal block to the (P6) mating connector. Figure No. 17

P6

L1 Ground L2 Power Cord

6. Tighten all gland connectors, replace the rear panel and secure with the ten (10) screws removed earlier. P6 WIRING COLOR CODE TABLE U.S. Code Black White Green International Code Brown Blue Green/Yellow Function L1 (Hot) L2 (Neutral) Ground

IMPORTANT! Do not completely tighten the screws untill all neoprene washers are touching the surface rear panel. Follow a diagonal pattern when tightening the screws and neoprene washers. When completely tight, the neoprene washer will protrude beyond the outside edge of the stainless steel part of the washer

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SETUP AND CALIBRATION

Your 758 indicator in a NEMA 4X enclosure has been thoroughly tested and calibrated before being shipped to you. If you receive the indicator attached to a scale, calibration is not necessary. If the 758 is being connected to a scale for the first time or recalibration is necessary for other reasons, proceed as indicated. The calibration switch is located on the enclosure rear panel. To gain access to this switch, first remove the calibration access screw on the rear panel. (See Figure No. 18) Once you have located the calibration switch, with a screwdriver or other tool inserted through the calibration switch access hole on the rear panel, press the push button calibration switch, then press ON / OFF and release. When int= is displayed, release the push button switch. The int 758 is now ready for setup and calibration. Proceed with the calibration instructions on page 7.

CALIBRATION SEAL INSTALLATION

If your Model 758 Weight Indicating Instrument in the NEMA 4X enclosure is used in a commercial application it must be tested and sealed by your local weights and measurement official. The 758 NEMA 4X enclosure is designed to accept a lead and wire security seal to prevent unauthorized access to the calibration adjustments. Refer to the Figure No. 18 for details on the installation of the seal.

Calibration Seal

Calibration Access Screw

Figure No. 18

19

758 PARTS IDENTIFICATION

16 23 3 22 4 9 13 5

27 14 21 24 28 17
18

10

20 12 2

26 7 4 19

25

Figure No. 19

16
ITEM 2 3 4 5 6 7 8 9 10 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 not shown PART NO. 6013-0039 6013-0245 6021-0661 6021-0665 6540-0001 6540-1052 6610-2000 6610-5002 6610-5119 6680-0004 6680-0040 6680-0052 6680-0201 6680-1006 6680-1008 8530-B159-08 8539-B014-0A 8555-B014-0A 8555-B015-08 8555-C143-0A 8555-C144-08 8555-C146-08 8555-C147-08 8555-D001-08 8555-D031-0A 8555-C107-08 QTY DESCRIPTION 4 2 6 1 4 2 4 1 1 4 1 4 4 4 2 2 1 1 1 1 1 1 2 1 1 1 #6-32 HEX NUT #4-40 HEX NUT #6-32 X .25 SS PAN HEAD METAL SCREW #6-32 X 3/8 PAN HEAD METAL SCREW RUBBER FOOT 1.18 DIA. X .44 ENCLOSURE KNOB JACK SOCKET GROUND LUG 6 C-CELL BATTERY HOLDER #6 ZP INT TOOTH LOCK WASHER #6 ZP EXT TOOTH LOCK WASHER #4 ZP LOCK WASHER #6 X .5 SPACER (PCB) #6 SS INT TOOTH LOCK WASHER #10 X .155 SPACER SEALING TAB LOAD CELL CABLE POWER CORD CABLE ANALOG & SERIAL CABLE FRONT COVER REAR PANEL DISPLAY STAND END CAP KEYPAD MAIN PCB BOARD ASSEMBLY 758 INDICATOR VINYL COVER

20

758S PARTS IDENTIFICATION

3 Figure No. 20 6 8

3 11 6 14

13

11 5 9 2 10 12 8

7 14

18 16 17

21

22

19

20

15

21

758S PARTS IDENTIFICATION

ITEM 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. 6013-0039 6021-1142 6021-1143 6024-0083 6024-1081 6540-1004 6540-1053 6650-0087 6680-0004 6680-1008 8555-D066-0A 8555-D067-0A 8558-D010-08 8555-C063-0A 8555-D031-1A 8555-D055-08 8555-B064-08 8555-C050-0A 8555-C060-0A 8555-B053-0A 8555-B062-08 8555-B051-0A 8555-B052-0A

QTY DESCRIPTION 1 9 1 2 10 4 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 NUT HEX #6-32 SCW ROUND HEAD #10-32 x 0.625 RHMS SCW FILLISTER #10-32 x .625 S.S. WASHER FLAT 3/16 NEOPRENE, 70 DURO. WASHER FLAT #10 NEOPRENE BACKING S.S. RUBBER FOOT ENCLOSURE KNOB 1.25 DIA., 10-32 INSERT LABEL: MADE IN USA WASHER LOCK INT. TOOTH #6 Z/P SPACER #10 x .155 ASSEMBLY: ENCLOSURE, REAR ASSEMBLY: ENCLOSURE, FRONT GIMBAL FOR 708 / 758S BEZEL FOR 758S BOARD ASSEMBLY - 758 * 758S KEYPAD GASKET FOR 758S ENCLOSURE POWER SUPPLY BOARD ASSEMBLY * ENCLOSURE FRONT ASSEMBLY CABLE, CALIBRATION SWITCH CALIBRATION SWITCH BRACKET POWER CABLE ** LOAD CELL CABLE **

Refer to Figure No. 13 for a additional view of part location. Not shown in Figure No. 20. Refer to Figure No. 13 for part location.

22