CPAN-XHE 3

Size1 - Size6

MANUEL
Dear Customer,

Congratula ons for having chosen this product.

Clivet has been working for years to offer the market systems able to assure maxi-
mum and long-las ng wellbeing with high reliability, efficiency, quality and safety.
The company aim is that to offer its customers developed systems that assure the
best comfort, reduce energy consump ons and installa on and maintenance costs
for the en re life-span of the system.

With this manual, we intend giving informa on useful throughout all phases: from
recep on, to installa on, to use and even disposal, so that such a developed system
meets the best installa on and use methods.

With kind regards and... good reading!

CLIVET Spa
 TABLE OF CONTENTS

1 Generality ......................................... 4

2 Receipt .............................................. 6

3 Positioning ....................................... 7

4 Hydraulic connections .................... 9

5 Aeraulic connections ...................... 11

6 Electric connections ....................... 13

7 Start-up ............................................ 19

8 Control ..................................... 28

9 Maintenance ................................... 39

10 Residue risks ................................... 45

11 Disposal .......................................... 46

12 Technical information ..................... 47

The data contained in this manual is not binding and may be changed
by the manufacturer without prior notice.
Reproduction, even is part, is FORBIDDEN © Copyright - CLIVET
S.p.A. - Feltre (BL) - Italia

3
 1 - GENERALITY

1.1 General warnings Fault – Malfunctioning

Purpose of the manual Disconnect the equipment in case of fault or
This manual has been realised to enable a correct installation, malfunctioning.
adjustment and maintenance of the unit. Repair
Manual instructions For any repairs, only contact an after-sales technical
It is of fundamental importance that the manual is carefully assistance centre authorised by the manufacturer and request
read. the use of original spare parts. The non-compliance with the
Pay particular attention to: above can jeopardise the safety of the equipment.
Modifications
PROHIBITIONS
indicate operations that cannot be carried out as they Every liability is declined by the manufacturer with voiding of
jeopardise the machine operation or can cause personal the warranty in the event of electrical and/or mechanical
injuries or damage things. modifications. Tampering in general, not expressly authorised
and not respecting that reported in this manual, void the
WARNINGS warranty.
indicate potentially dangerous or damaging situations. Destination of use
The unit must only be intended to be used for that it was
INFORMATION expressly conceived:
indicate particularly useful information.
CIVIL AIR CONDITIONING
Keep to the limits foreseen in the technical schedule and in
The manufacturing company declines every liability for any
this manual.
damages, directly or indirectly, to persons or things, following
Any use different to that specified does not entail any kind of
the non-compliance with these instructions.
commitment or obligation by the manufacturer.
Preserving the manual
Safety integration principles
This manual and the wiring diagram of the unit must be
The unit is designed and manufactured so as not to expose
carefully kept and be available to the operator for future
the personal health and safety to risk.
consultation.
In this regard, project solutions have been adopted act at
Systems designing
eliminating, where possible, the possible causes of risk or
Installation, electric, hydraulic system, etc., must be defined significantly reduce the probability of the event-risk. Should it
by enabled designers in accordance with the current not have been possible to intervene during designing to
standards. prevent and/or eliminate the risk, refer to the behavioural
Qualified personnel prescriptions reported in the residue risks section.
The unit must be installed, tested and assisted by qualified Data update
personnel having the legal requisites. The continuous improvements made to the product can
Installation determine variations to data, even without prior notice by the
The installation must be carried out in accordance with the manufacturer.
local safety standards. User training
Electric network The installer must train the user, particularly on:
Check that the features of the electrical network are conform  Switch-on/off
with the data on the unit matriculation plate, found on the
 Setpoint modification
inside of the main electric control board.
 Stand-by
Packaging
The packaging material (plastic bags, expanded polystyrene,
 Maintenance
nails, etc.) must be kept out of the reach of children as it is a  What to do/not to do in case of fault.
potential source of danger and must be correctly recycled in
accordance with the local standards in force.
Maintenance
Disconnect the electric power supply to the unit before
carrying out any maintenance. The operations must be carried
out in accordance with the local safety
standards.
Periodical checks
Carry out periodical checks to identify any loose, damaged or
broken parts. The lack in repair
entails the risk of damages to things and personal injuries.

4
 1 - GENERALITY

1.2 Machine identification MCHSX Steam-powered humidifying module

FEL Electronic filters std
Matriculation plate
ELECTRIC CIRCUIT
The matriculation plate is found on the unit and indicates all
CRC Remote control with user interface std
machine features.
NCRC Remote control with user interface: not required
The matriculation plate must never be removed.
MOB Serial port RS485 with MODBUS protocol
The matriculation plate shows the indications foreseen by the
standards, in particular: LON Serial port RS485 with LONWORKS protocol
BAC Serial port RS485 with BACnet protocol
 the type of machine
CTU Temperature and humidity control std
range → CSNX-XHE
RE Electric heaters std
size → 82 or 102 or ….
DESM Smoke detector
 the serial number
PM Phase monitor std
12 characters → Axxxxxxxxxxx
INSTALLATION
 the year of manufacture
II Indoor installation
 the wiring diagram number
IO Outdoor installation std
 electrical data AMRX Rubber antivibration mounts
 manufacturer logo and address
Serial number
Unambiguously identifies each machine.
1.4 Example referred on Size 2
Enables identifying the specific spare parts for the machine.
Intervention requests
From the matriculation plate, take note of the characteristic G
data on the table so they are easily available if required.
For request of intervention, always give the following data. F

Range

Size E
D
Serial number
B A
Year of manufacture
C

Wiring diagram

1.3 Versions - Options Main components:

VERSIONS A Electronic filters

RTA Active thermodynamic recovery standard (std) B Outdoor air exchanger

REFRIGERANT CIRCUIT C Hot gas re-heating coil with capacity modulation

CCSTD Standard exchanger on exhaust air std D Capacity modulating compressors

CESTD Standard exchanger on outdoor air std E Variable air flow fan on supply air

EVE Electronic expansion valves std F Variable air flow fan on exhaust air

CPHGM Hot gas re-heating coil with capacity modulation G Exhaust air exchanger
std
AIR SIDE FEATURES
PCOSME Air flow constant in delivery and expulsion std
PVARC Variable air flow on supply and exhaust with CO2
probe
PVARCV Variable air flow on supply and exhaust with
CO2+VOC probe
FG4EE G4 class air filters on outdoor and exhaust air std
PSTAF Filters dirty differential pressure switch on extract
and delivery std
MHSEX Immersed electrodes steam humidifying module

5
 2 - RECEIPT

2.1 Preliminary information 2.5 Handling

Work respecting the current safety standards. Check the weight of the unit (TECHNICAL INFORMATION
For detailed information (dimensions, weights, technical features, chapter) and capacity of the lifting mean.
etc.) refer to the TECHNICAL INFORMATION chapter. Identify the critical points in the handling path (holy paths,
To perform the operations use the protective equipment: ramps, steps, doors).
gloves, goggles, etc. Check the position of the centre of gravity in the TECHNICAL
INFORMATIONS—DIMENSIONS section.
2.2 Check upon arrival Ensure the unit is stably balanced before starting handling.

Before accepting delivery, check:

The unit has not been damaged during tran sport. That the
delivered material corresponds to that indicated on the transport
document, comparing data with the matriculation plate positioned
on the pack.
In case of damages or anomalies:

 immediately make a note of the found damage on the

transport document and write the wording: "Collection
with reserve for evident shortages/damages due to
transport".
 notices via fax and with registered letter with
acknowledgement receipt to carrier and supplier.
The notifications must be made within 8 days from receipt, after
this date they will not be accepted. Use protections to avoid damaging the unit.

2.3 Storage
Respect the indications on the outside of the pack.

2.4 Removal of packaging

Attention not to damage the unit.
Recycle and dispose of the packaging material according to
local standards.

Size1, size2 - lifting holes

insert safety pins (1) and split pins (2)

Size3....size6
lifting bracket

6
 3 - POSITIONING

3.1 Preliminary information  difficulty of exchange

Work respecting the current safety standards.  leaves or other bodies that can obstruct the exchange
For detailed information (dimensions, weights, technical coils
features, etc.) refer to the TECHNICAL INFORMATION
 winds contrasting or favouring the air flow
chapter.
To perform the operations use the protective equipment:
 heat sources near the unit (chimneys, extractors, etc.)

gloves, goggles, etc.  sources of dust or pollutants

 stratification (cold air that stagnates at the bottom)
3.2 Functional spaces  recirculation (ejected air that is taken back via suction)

The functional spaces have the aim of:  positioning underneath the ground level, near very
high walls, underneath roofs or in corners (can give
 guarantee good operation of the unit
rise to stratification or recirculation phenomena).
 allow maintenance operations Neglecting the previous indications can lead to:
 protect the authorised operators and exposed  worsening of the energy efficiency.
persons.
 blocks due to HIGH PRESSURE (in summer) or LOW
Respect the functional spaces indicated in the TECHNICAL
PRESSURE (in winter).
INFORMATION chapter
Avoid snow and ice accumulation in front of the external air
Double the functional spaces if more units are aligned.
outlets and of the exhaust air ejection.

3.3 Positioning
Positioning on concrete floor
The units have been designed to be installed :
 OUTDOORS
 INDOORS (OPTION)
 in permanent position.
Choose the place of installation depending on the following
criteria:
 level of sound emissions admitted by the local
standards
 Customer approval
 safely accessible position
 technical spaces requested by the unit
 maximum distance admitted from the electric 1 strisce in neoprene di spessore 2 cm
connections 2 platea in calcestruzzo
 support points with adequate capacity for the unit 3 solaio
weight
 spaces for air ejection and suction
 disposal of condensate water
Prefer places where the unit does not disturb neighbours. Positioning on steel structure
Avoid snow accumulating obstructing the coils
Avoid places that may be subject to floodings
Install the unit lifted from the ground.
Protect the unit with suitable fence in order to avoid
access to unauthorised personnel (children, vandals, etc.)
Limit the transmission of vibrations:
 use anti-vibration devices or neoprene strips on the
unit support points
 install flexible joints on the hydraulic connections
 install flexible joints on the aeraulic connections.
A correct air circulation on the coil is essential to guarantee the
good operation of the machine.
Avoid:
1 anti-vibration devices
 obstacles to air flow (strong prevailing winds, hedges,
2 steel structure
fences, etc.)
3 steel structure

7
 3 - POSITIONING
Avoid snow and ice accumulating in front of the exhaust air 3.6 STEAM HUMIDIFICATION MODULE - OPTION
ejection.
IMMERSED ELECTRODE STEAM HUMIDIFICATION
MODULE
This accessory requires connection to a water supply network
and discharge water circuit with adeguate frost protection.
Requires its own power supply and have to be connected to
the unit. Installation and wiring to customer care.
CENTRALISED STEAM HUMIDIFICATION MODULE
A shut-off valve in the unit’s steam input line is to be provided
(responsibility of the customer). Install the steam line in a
position higher to the unit.
If the available steam supply exceeds the pressure operating
range indicated, the required de-pressurization must take
place outside the unit (responsibility of the customer).
Operating pressure: 1 bar
3.4 INDOOR INSTALLATION SET-UP Risk of freezing: see par. 4.2

A Rain-proof protection
B Safety and anti-intrusion for small animals grille
C Rain drain
D Condensate drain

3.5 ELECTRONIC FILTER - OPTION

The most common contaminants for which the filter is desi- (1) Power input
gned, are : air pollution by PM10, PM 2,5 and PM1 (2) Steam inlet / Water inlet
Contaminants that can be filtered: (3) Condensate discharge
 Dry smokes
 powder (up to 0.3 microns)
 Smoke electrostatically charged
SIZE SIZE 1 SIZE 2 SIZE 3 SIZE 4 SIZE 5 SIZE 6
Contaminants that can NOT be filtered:
 Water vapors also in low concentrazione A mm 640 640 760 760 760 760
 Oil vapors B mm 800 800 835 1060 1060 1060
 large amounts of dust
 Metal shavings,iron filing dusts and waste generally C mm 905 905 1630 1630 1920 2225
 gas
Absolutely to avoid:
 Metal dusts also fine
 fumes produced by combustion of organic and not
materials (wood, coal, gasoline, etc.)

8
 4 - HYDRAULIC CONNECTIONS

4.1 Condensate drain 4.2 Risk of freezing

The condensate must be disposed of in order to avoid Adopt measures to prevent risk of freezing if the unit or
damaging things and persons. relative hydraulic connections can be subject to temperatures
near 0°C.
 Unit drain coupling: the connection must not transmit
mechanical stresses and must be carried out paying  isolate the piping
attention not to damage the unit drain coupling.  protect the piping with heating cables laid underneath
 Foresee a siphon that, by eliminating the depression the insulation
caused by the fan, prevents suction of air from the drain
piping.
4.3 Hydronic recovery - option
 The piping must have adequate slope to allow out flow.
The device is shipped filled with water and glycol.
 Anchor the piping with an adequate number of supports.

 On the contrary, cracking in the piping and air pockets

obstructing the outflow, are generated.

 Isolate piping and siphon to avoid condensate dripping.

 Connect the condensate drain to a rain drain network.

 DO NOT use white waters or sewage drains to avoid

possible inhaling of odours in case of evaporation of the
water contained in the si phon.

 At work end, check the regular outflow of the condensate

by pouring water in the bowl.

A. vent
B. filling glycol
C. water filling tap

Siphon height calculation

T = 2P
S = T/2
P is the pressure determined by the fan in correspondence of
the condensate collection bowl (approx. 1 mm = 9.81 Pa)

Example :

P = 300 Pa = 30 mm
T = 2P = 60 mm
S = T/2 = 30 mm

9
 4 - HYDRAULIC CONNECTIONS

4.4 Immersed electrodes humidifier - option Limit values for the supply water with medium-high conductivity in an
immersed electrode humidifier
SUPPLY WATER min max
The humidifier must be supplied with mains water having the Hydrogen ions pH 7 8,5
following features:
Specific conductivity at 20°C μS/cm 300 1250
 pressure between 0.1 and 0.8 Mpa (1 – 8 bar)
(1) (1)
Total dissolved solids TDS mg/l
 temperature between 1 and 40°C
(1) (1)
Do not use : Dry residue at 180°C R 180 mg/l

 water treated with softeners: it can corrode the Total hardness TH mg/l CaCO3 100 (2) 400
electrodes and form foam with possible faults/ (3)
Temporary hardness mg/l CaCO3 60 300
malfunctionings
Iron + Manganese mg/l Fe+Mn 0 0,2
 pit, industrial or potentially polluted (chemically or
bacteriologically) water Chlorides ppm Cl 0 30

 disinfectants or anti-corrosive substances mixed with Silica mg/l SIO2 0 20

water, as potentially irritating -
Residual chlorine mg/l Cl 0 0,2
Supplying the humidifier with water treated with reverse
osmosis filtering system gives the following advantages: Calcium sulphate mg/l CaSO4 0 100

 reduces limescale deposits Metallic impurities mg/l 0 0

 reduces energy consumptions Solvents, diluents, soaps, mg/l 0 0

lubricants
 reduces maintenance costs
 increases humidifier duration.
Limit values for the supply water with medium-low conductivity in an
Check that the filter guarantees a water flow rate higher than immersed electrode Humidifier
the flow rate of the installed humidifier.
min max
DRAINAGE WATER
Hydrogen ions pH 7 8,5
It can reach a temperature of 100°C.
It contains the same substances of the supply water but in Specific conductivity at 20°C μS/cm 125 500
higher concentration. (1) (1)
Total dissolved solids TDS mg/l
As it is not toxic, it can be disposed of with white waters.
(1) (1)
Dry residue at 180°C R 180 mg/l

Total hardness TH mg/l CaCO3 50 (2) 250

(3)
Temporary hardness mg/l CaCO3 30 150

Iron + Manganese mg/l Fe+Mn 0 0,2

Chlorides ppm Cl 0 20

Silica mg/l SIO2 0 20

-
Residual chlorine mg/l Cl 0 0,2

Calcium sulphate mg/l CaSO4 0 60

Metallic impurities mg/l 0 0

Solvents, diluents, soaps, mg/l 0 0

lubricants

(1) Values depending on specific conductivity; in general:

(2) not lower than 200% of the chloride content in mg/l of Cl-
(3) not lower than 300% of the chloride content in mg/l of Cl-

No relation can be demonstrated between water

hardness and conductivity.

10
 5 - AERAULIC CONNECTIONS

5.1 Generality 5.2 Treated air channelling

The dimensioning and correct execution of the aeraulic The internal surface of the channel must be smooth, enable
connections are fundamental to guarantee good unit operation its washing and must not contaminate the air
and adequate level of silence in the room. Thermally isolate the channels and the flanges to avoid
When designing and manufacturing the channels, consider energy losses and forming of condensation
LOAD LOSSES, AIR FLOW AND SPEED that must be DIFFUSERS INLETS GRILLES
consistent with the unit features. A correct diffusion of the air in the room is determining for the
Particularly consider that load losses higher than the unit level of comfort.
useful prevalence, lead to reduction in flow rate, with When choosing and positioning the grilles, inlets and
consequent unit blocks. diffusers, avoid:
 the weight of the channels must not burden on the  excessive air speed
connection flanges
 forming of stagnant and stratification areas
 place anti-vibration joints between channels and unit
 cold air delivery in room
 connection to the flanges and between the various
sections of the channels must guarantee air seal, avoiding
 forming of localised currents (also due to uneven
distribution of air)
dispersions penalising the overall efficiency of the system

 limit the load losses by optimising the path, the type and  excessive room temperature variations, vertically and
horizontally
number of bends and junctions

 use wide bends evaluating the opportunity of equipping

 short circuits of the supply air towards the return air.
them with deflectors (in particular with high air speed or For sound comfort, consider that :
bends with reduced radius).  the air diffusers must be chosen verifying the sound power
generated at nominal flow rate conditions

 the cut-off to diffusers must be carried out with flexible

elements

 the return grilles must be widely dimensioned.

Thermally isolate the channels and the flanges to avoid energy losses and forming of condensation

11
 5 - AERAULIC CONNECTIONS

Remote supply air sensor (standard size 3, 4, 5, 6)

1 2

1. Probe kit position

2. Probe cable outlet

12
 6 - ELECTRIC CONNECTIONS

6.1 Preliminary information 6.4 Data-signal lines

The features of the lines must be determined by personnel Do not exceed the maximum admitted distance, that varies
enabled to the designing of electric systems, complying with based on the type of cable and signal.
the standards in force. Lay the cables away from the power lines, with different
The protective equipment of the unit supply line must be able voltage, or that emit interferences of electromagnetic origin.
to shut-off the presumed short circuit current, which value Avoid laying the cables near the equipment that can create
must be determined in accordance with the system features. electromagnetic interferences.
The section of the power supply cables and of the protective Avoid laying in parallel with other cables, any intersection with
cable must be determined in accordance with the features of other cables is admitted only if at 90°C.
the used protections.
The screen must be connected to earth without interferences.
All electrical operations must be carried out by personnel
Guarantee screen continuity for the entire extension of the
having the legal requisites, trained on the risks related to
cable.
these operations.
Respect the indications on impedance, capacity, attenuation.
Work respecting the current safety standards.

6.2 Electric data 6.5 Electric line input

The matriculation plate shows the electric data specific of the

unit, including any electric accessories.
The electric data indicated in the technical schedule and in the
manual refer to the standard unit, excluding accessories.
Refer to the data reported in the matriculation plate.

Matriculation
plate
VOLTAGE
FLA (A)
FLI (kW)

F.L.A. Full load ampere

absorbed current at maximum admitted conditions
F.L.I. Full load input
Power absorbed with full load
(at maximum admitted conditions)

6.3 Connections
Refer to the wiring diagram of the unit (the number of the
wiring diagram is indicated in the matriculation plate)
Check the mains have features conform with the data reported
on the matriculation plate
Before starting work, check the isolation device at unit power
supply line start is open, blocked and provided with sign
First carry out the earth connection
Protect the cables using adequately sized cable glands
Before electrically powering the unit, ensure all protections QS1 main isolator
removed during electric connection are restored. AUX Customer connections terminal box

Fix the cables: if left free they may be subject to tears.

The cables must not touch the compressors or cooling piping

(they reach high temperatures)

13
 6 - ELECTRIC CONNECTIONS

6.6 Connections by the Customer - XC

HA1 fire alarm

SA1 remote ON-OFF selector
SA5 remote SUMMER - WINTER selector

HLC1 compressor status signal lamp

HLM supply fan status
HLE indicating light of the return and/or supply fan status
ALM remote alarm signal

6.7 STEAM HUMIDIFICATION MODULE - OPTION

14
 6 - ELECTRIC CONNECTIONS

6.8 P.C. - not supplied 6.9 SERVICE KEYPAD - OPTION

RJ45 : standard connection Shift RJ45 from T-IP to T-HI

15
 6 - ELECTRIC CONNECTIONS

6.10 Room keypad

Distance up to 350 mt Connections

Distance up to 700 mt

A user interface
B = B1 KNX bus, max 350 mt
twisted pair with shield, Ø 0,8 mm
EIB/KNX cable marking recommended
C power supply unit N125/11 5WG1 125-1AB11
C1 AC 120...230 V, 50...60 Hz

16
 6 - ELECTRIC CONNECTIONS

6.11 VRF gateway

The CCM-270A/WS controller has 6 ports; one port can be

connected to 8 systems, VRF or CPAN-XHE3, therefore
max 48 CPAN-XHE3.

ENC2: from 0 to 7
address of the units connected to the same port, max 8

ENC1 + SW7: from 1 to 63

address of the Modbus network
It must be the same with which the unit is addressed on
the Modbus network.
Settings on CPAN-XHE3:

 Baudrate = 9600

 Parity = none

 Stop bit = 1

 Address = 1 ~ 63

CPAN address ENC1 SW7 - 1 SW7 - 2

1 .. 15 1 .. F OFF OFF

16 .. 31 1 .. F ON OFF

32 .. 47 1 .. F OFF ON

48 .. 63 1 .. F ON ON

17
 6 - ELECTRIC CONNECTIONS

6.12 MODBUS - RS485

 Every RS485 serial line must be set up using the 'In/

Out' bus system. Other types of networks are not
allowed, such as Star or Ring networks

 The difference in potential between the earth of the

two RS485 devices that the cable shielding needs to
be connected to must be lower than 7 V
 Suitable arresters must be set up to protect the serial
lines from the effects of the atmospheric discharges
 A 120 ohm resistance must be located on the end of
the serial line. Alternatively, when the last serial
board is equipped with an internal terminator, it must
be enabled using the specific jumper, dip switch or
LED BSP communication with AP1 module link
green communication ok  The cable must have insulation features and non-
yellow software ok but communication with AP1 flame propagation in accordance with applicable
down regulations
red flashing : software error  The RS485 serial line must be kept as far away as
fixed : hardware error possible from sources of electromagnetic
LED BUS communication with MODBUS interference.

green communication ok
yellow startup / channel not communicating
red communication down

CABLE MODBUS, BACNET, LONWORK REQUIREMENTS

Couple of conductors twisted and shielded
Section of conductor 0.22mm2…0,35mm2
Nominal capacity between conductors < 50 pF/m
nominal impedance 120 Ω
Recommended cable BELDEN 3105A

A metal conduit
B metal septums
C metal-lined sheath (sleeve)
D unit

18
 6 - ELECTRIC CONNECTIONS

6.13 BACNET 6.14 LONWORK

LED BSP communication with AP1 module LED BSP communication with AP1 module
green communication ok green communication ok
yellow software ok but communication with AP1 yellow software ok but communication with AP1
down down
red flashing : software error red flashing : software error
fixed : hardware error fixed : hardware error
LED BUS communication with BACNET LED BUS communication with LONWORK
green ready for communication green communication ok
yellow startup yellow startup
red BACnet server down flashing: communicating not possible
restart after 3 sec. red communication down

19
 7 - START-UP

Preliminary checks Start-up sequence

Checks with machine in OFF, before start-up . Machine start-up operations.

For details refer to the various chapters in the manual. For details refer to the various chapters in the manual.

√ Unit OFF power supply √ unit ON power supply

 safe access  Powered unit

 integrity of structure  compressor carter heaters ON from at least 8 hours

 functional spaces  phases sequence control

 fresh air intake: grille free  vacuum voltage measurement

 air expulsion: grille free  unit ON

 unit on anti-vibration devices  load voltage measurement and absorptions

 air filters present and clean  fans operation check

 completed aeraulic system  set type reg.

 steam humidification module connections  set air flow rate

 cooling circuit visual control  temperature set-point customisation

 earth connection  humidity set-point customisation

 unit powered by fixed network or by electrogen group  treated air flow rate measurement

 electric connections by customer  supply, return and outdoor air temperature measurement

 subcooling and overheating measurement

 no anomalous vibrations check

 set date and time

 fire alarm configuration *

 heater humidifier calibration *

 available machine documentation

* only if present

20
 7 - START-UP

7.1 Preliminary information 7.5 Electric circuit

The indicated operations must be carried out by qualified Check the unit is connected to the earth system. Check
technicians and specifically trained on the product. fastening of the conductors: the vibrations caused by handling
and transport may cause loosening.
Upon request, the after-sales assistance centres execute start-
up. Power the unit by closing the isolation device but leave in
OFF.
The electric, hydraulic connections and the other work of the
system are the responsibility of the installer. Check the network frequency and voltage values, that are
within the limits:
Agree the start-up date with the after-sales assistance centre
with sufficient advance 400/3/50 +/- 10%
Check the unbalancing of the phases:

7.2 Preliminary checks must be below 2% .

Example :
Before starting any check, verify that :

 the unit is perfectly installed and in compliance with that

reported in this manual

 the electric power supply line of the unit is isolated at start-

up

 the isolation device of the line is open, blocked and

equipped with relative signal.

7.3 Cooling circuit

1. Visually check the cooling circuit: any oil stains can be
symptom of leaks (caused by, for example, transport,
handling or other).
2. Check the cooling circuit is pressurised: use the machine
pressure gauges, if present, or service pressure gauges.
3. Check all service sockets are closed with relative plugs;
their absence may determine coolant leaks

7.4 Hydraulic circuit Operation outside the limits can entail irreversible damages.

Only with hot water coil - humidifier options

1. Find out if, before connecting the unit, the hydraulic
7.6 Compressor carter resistors
system has been washed and the washing water drained.
2. Check the hydraulic circuit has been loaded and Power the compressor oil heating resistors for at least 8 hours
pressurised. before starting the compressor itself:
3. Check the shut-off valves on the circuit are in "OPEN"  upon unit commissioning
position.
 after every prolonged stop period with unit not
powered
Power the resistors by closing the unit isolator.
Check electric absorption of the resistors to be sure they are
working.
Execute start only if the temperature of the compressor casing
on the lower side is at least 10°C higher than the outdoor
temperature.
Do not start the compressor with carter oil not in temperature.

21
 7 - START-UP

7.7 Voltages 7.14 Start-up report

Check the air and water temperatures are within the
To detect the objective operational conditions is useful to
operational limits.
control the unit over time.
Start the unit; refer to the "Adjustment" section for indications
With the unit running, meaning in stable conditions and near
on the control system.
the work ones, detect the following data:
With the unit running, meaning in stable conditions and near
the work ones, check:  Overall absorptions and voltages with unit in full load

 power supply voltage  Absorptions of the various electric loads

(compressors, fans, pumps etc)
 unit overall absorption
 Temperatures and flow rates of the various fluids
 absorption of the individual electric loads.
(water, air) at input and output of the unit
 Temperatures and pressures in the feature points of
7.8 Scroll compressors (size 2, 3, 4, 5, 6)
the cooling circuit (compressor, liquid, suction drain/
The Scroll compressors have only one direction of rotation. unload)
In the event that the direction is reversed, the compressor will The detections must be kept and made available during
not be damaged, but its noisiness will increase and pumping maintenance interventions.
will be negatively affected.
After a few minutes, the compressor will stop because of the
activation of the thermal protection. 7.15 EC Directive 97/23 PED
In this event, cut the power and reverse the 2 phases on the
From Directive 97/23 EC PED derive the prescriptions for the
machine power.
installers, the users and the maintenance operators of the unit
Prevent the compressor from working with in reverse rotation: also.
more than 2-3 anomalous starts up can damage it.
Refer to the local implemented standards; in synthesis and for
Make sure the direction of rotation is correct, measure the merely indicative purposes:
condensation and suction pressure.
 Compulsory check of first system:
Pressure must clearly differ: at the start, the suction pressure
only for units assembled on site by the installer (e.g.
decreases whilst the condensation pressure increases.
condensing + direct expansion unit)
 Declaration of start-up:
for all units

7.9 Remote consents  Periodical checks:

to be carried out as frequently as defined by the
Check the remote controls (ON-OFF, etc.) are connected Manufacturer
and, if necessary, enabled with relative parameters (see MAINTENANCE section) .
(ELECTRIC CONNECTIONS sections and following pages)
Check the probes or optional components are connected and
enabled with the relative parameters.

7.10 Operation type setting

Refer to 7.11, 7.12, 7.13.

1. Define operation type
- maximum capacity available (MC)
- constant supply control (CS)
- high air flow (HA)
2. set air flow setpoint
3. set temperature setpoint
4. set humidity setpoint
5. confirm setting

22
 7 - START-UP

7.11 Maximum capacity available (MC)

In this operating mode, the supply air temperature (T_SA) can vary in accordance with the temperature of the air extracted from the
room (T_RA) and their deviation from the set value.
Therefore, there is feedback from the room.
In cooling mode the humidity control of the supply air is standard and a priority.

Type of adjustment
Main index \ Parameter machine \ Plant config

 set P0001 TypeReg = MC

Air flow rate
The air flow rate control depends on the device connected to the X2 input
Constant air flow rate, X2 input not used:

 set P0032 X2Config = None (Main index \ Parameter machine \ configure machine)

 set rated air flow rate P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)
Variable air flow rate, CO2 probe connected to the X2 input:

 set P0032 X2Config = CO2 (Main index \ Parameter machine \ configure machine)

 set air flow rate with quality NOT met: P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)

 set air flow rate with quality met: P0004SetQAirCO2Ok (P0004<P0002) (Main index \ Parameter machine \ Plant config)
Constant supply pressure, pressure detector connected to the X2 input:

 set P0032 X2Config = Supply (Main index \ Parameter machine \ configure machine)

 set the supply pressure setpoint: P0003 SetPSupplyPlant (Main index \ Parameter machine \ Plant config)
Temperature setpoint
Set the values related to the SPR return air setpoint in relation to the T_OA external temperature:
(Main index \ Parameter machine \ plant config)

 P0005 SetCool

 P0006 SetHeat

 P0008 MC_TExtCool

 P0009 MC_TExtHeat

23
 7 - START-UP

The T_SA supply setpoint is calculated in relation to the SPR return setpoint.
Set the values related to the T_SA supply air setpoint in relation to the T_RA return temperature:
Main index \ Parameter machine \ Thermoregulator

 P0070 LimMinSupplyT

 P0071 LimMaxSupplyT

 P0072 MC_BandPr

 P0073 MC_DeadBand

Humidity setpoint
Main index \ Parameter machine \ Plant config

 set the specific supply humidity setpoint in cooling mode: P0017 SetXSA

 set the specific return humidity setpoint in heating mode: P0018 SetXSR
Confirm configuration
Main index \ Parameter machine \ Plant config

 set P0020 ConfirmConf = Yes

24
 7 - START-UP

7.12 Constant supply control (CS)

In this operating mode the external air is treated based on the supply conditions set in accordance with one of the following two
criteria:

 with two fixed seasonal setpoints, for operation in cooling and heating mode

 with two dynamic seasonal setpoints, in which the supply temperature is offset automatically in accordance with the external dry
bulb temperature T_OA, with climatic regulation.
There is no feedback from the room.
In cooling mode the humidity control of the supply air is standard and a priority.

Type of adjustment
Main index \ Parameter machine \ Plant config

 set P0001 TypeReg = CS

Air flow rate
The air flow rate control depends on the device connected to the X2 input
Constant air flow rate, X2 input not used:

 set P0032 X2Config = None (Main index \ Parameter machine \ configure machine)

 set rated air flow rate P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)
Variable air flow rate, CO2 probe connected to the X2 input:

 set P0032 X2Config = CO2 (Main index \ Parameter machine \ configure machine)

 set air flow rate with quality NOT met: P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)

 set air flow rate with quality met: P0004SetQAirCO2Ok (P0004<P0002) (Main index \ Parameter machine \ Plant config)
Constant supply pressure, pressure detector connected to the X2 input:

 set P0032 X2Config = Supply (Main index \ Parameter machine \ configure machine)

 set the supply pressure setpoint: P0003 SetPSupplyPlant (Main index \ Parameter machine \ Plant config)

25
 7 - START-UP

Temperature setpoint
Set the values related to the T_SA supply air setpoint in relation to the T_OA external temperature:
(Main index \ Parameter machine \ plant config)

 P0005 SetCool

 P0006 SetHeat

 P0010 CS_TExtCool

 P0011 CS_TExtHeat

 P0012 CS_GainCool (Ycool/Xcool)

 P0013 CS_GainHeat (Yheat/Xheat)

Humidity setpoint
Main index \ Parameter machine \ Plant config

 set the specific supply humidity setpoint in cooling mode: P0017 SetXSA

 set the specific return humidity setpoint in heating mode: P0018 SetXSR
Confirm configuration
Main index \ Parameter machine \ Plant config

 set P0020 ConfirmConf = Yes

26
 7 - START-UP

7.13 High air flow (HA)

In this operating mode the external air T_OA is treated until it reaches the value of the supply air temperature T_SA).
There is no feedback from the room.
The humidity control of the supply air is running only in heating mode.

x_Sa* solo con umidificatore

Type of adjustment
Main index \ Parameter machine \ Plant config

 set P0001 TypeReg = HA

Air flow rate
The air flow rate control depends on the device connected to the X2 input
Constant air flow rate, X2 input not used:

 set P0032 X2Config = None (Main index \ Parameter machine \ configure machine)

 set rated air flow rate P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)
Variable air flow rate, CO2 probe connected to the X2 input:

 set P0032 X2Config = CO2 (Main index \ Parameter machine \ configure machine)

 set air flow rate with quality NOT met: P0002 SetQAirPlant (Main index \ Parameter machine \ Plant config)

 set air flow rate with quality met: P0004SetQAirCO2Ok (P0004<P0002) (Main index \ Parameter machine \ Plant
config)
Constant supply pressure, pressure detector connected to the X2 input:

 set P0032 X2Config = Supply (Main index \ Parameter machine \ configure machine)

 set the supply pressure setpoint: P0003 SetPSupplyPlant (Main index \ Parameter machine \ Plant config)
Temperature setpoint
Set the values related to the T_SA supply setpoint in relation to the T_OA external temperature:
(Main index \ Parameter machine \ Plant config)

 P0014 HA_SetHeat

 P0015 HA_TExtLg

 P0016 HA_GainExtLg (Yt_sa/Xt_oa)

27
 7 - START-UP

Humidity setpoint
Main index \ Parameter machine \ Plant config

 set the specific return humidity setpoint in heating mode: P0018 SetXSR
Confirm configuration
Main index \ Parameter machine \ Plant config

 set P0020 ConfirmConf = Yes

28
 8 - CONTROL

Keypad Keys and function

change of status:
OFF, ON, FAN

ALARMS menu access (if available)

set TIME and DATE

set SCHEDULER (prolonged pressure)

to browse through the menus

to set values

to browse through the menus

to set values

access to the STATUS menu

to confirm your selection

to access the PARAMETERS menu (password)

KEYPAD LOCK menu (password)

HEAT - COOL mode change

CLEAN function (prolonged pressure)

Symbols

ON / OFF
OFF status. On the top field of the thermostat, the Humidifier / Dehumidifier mode
temperature and OFF indication are alternated The Humidifier mode is active
every 2 seconds. If flashing, it means the Dehumidifier mode is
When the status is OFF, changes to the active
SETPOINT and schedule are blocked.

Defrosting Mode: Compressor ON:

The machine is defrosting. At least one compressor is active

Scheduling Mode: Alarm:

The scheduling is active. There is at least one alarm

29
 8 - CONTROL

8.1 PARAMETERS MENU

press

16.3 C°
the access by password is reserved to
qualified personnel, the parameters
17:00
changes can cause malfunctions.

enter password (0047)

COD
confirm 47

scroll the parameters

P1
0
enable the parameter change
P1 starts flashing

change the value of the parameter

P1
1
confirm the new value

select
to enable the new value and exit ESC

when the time is displayed

it is possible to carry out other
operations

code Short description Description

0 PriorityCmd Priority commands On/change mode (0=keyboard, 1=BMS)

1 Enscheduler Enable schedular (0=disable, 1=enable)

30
 8 - CONTROL

8.2 STATA MENU

Press

16.3 C°
17:00

scroll the statuses

50
011.6
exit

wait for 3 sec

16.3 C°
:

when the time is displayed

it is possible to carry out other
operations 16.3 C°
17:00

Code Description

0 Operating return temperature

1 Outdoor temperature

2 Supply temperature

3 Return specific humidity

4 Outdoor specific humidity

5 Supply specific humidity

6 Air quality (option)

7 Active compressors number

8 Compressors fuctioning mode: 0= off; 1=cool; 2=heat

9 Active cooling capacity

10 Active cooling capacity circuit 1

11 Active cooling capacity circuit 2 (only size 3, 4, 5, 6)

12 Capacity control circuit1 status: 0=off; 1=on

13 Postheating valve circuit 1 opening

14 Postheating valve circuit 2 status (only size 3, 4, 5, 6): 0=off, 1=on

31
 8 - CONTROL

8.3 DATE AND HOUR 8.4 BUTTON LOCK

Press Press for 4 sec.

16.3 C° 16.3 C°
17:00 17:00

HOUR digits start flashing enter password

confirm
COD
edit
17:00 ____
confirm

MINUTE digits start flashing example:

T0 = "-" key
edit ON = active key
T0
17:00 see codes-key table ON
confirm

HOUR - MINUTE digits start flashing scroll the keys

T1
choose format OFF
17:00
24h / am - pm

select the key

(ALL starts flashing)
set
16.3 C° ALL
year, month, day set active-ON / disabled-OFF
17:00 OFF
example:
main menu ALL = OFF
all keys disabled

select to confirm
ESC
exit

Key-code table
16.3 C°
n. key key n. key key
17:00
T0 T5

T1 T6

T2 T7

T3 ALL All keys

T4

32
 8 - CONTROL

8.5 TO VISUALIZE ALARM IN PROGRESS

Before resetting an alarm identify and remove its cause.

Repeated resets can cause irreversible damage.

press
only if the ALARM symbol is flashing 16.3 C°
17:00

ee type of alarm (see table)

0 generic alarm (1 circuit1 alarm, ee

etc.) 0030
030 progressive alarm number

press

007
7 days since the alarm was 17:00
triggered
17:00 alarm time

previous menu
ee
0030
scroll the alarms

exit without alarms RESET ee

0030

exit with alarms RESET:

RES
scroll and select RES

33
 8 - CONTROL

8.6 SCHEDULER Press 2 sec

(only if the unit is not OFF)
16.3 C°
Enable scheduler ( 8.1 menu parametres)
17:00
It is possible to set up to 7 schedules (1 for every day of the
week)
It is possible to set up to 6 status changes for each day (On, Off, day 1 starts flashing
Eco, Fan).
In the days not included in the schedule, the unit maintains the to schedule day 1 press
most recent status defined in the schedule. Example: (1 stays steady = day 1 scheduled)
to go to day 2 press 1
 Monday scheduled, 23h unit in ECO mode
(2 starts flashing)
 Tuesday not scheduled, the unit remains in ECO mode
to schedule day 2 press
Scheduling example:

3
Time Event 1 2 Wedne-
4 5 6 7 12
Monday Tuesday Thursday Friday Saturday Sunday
sday

05:30 1 FAN - FAN FAN - - -

to schedule day 3 press
08:00 2 ON - ON ON - - - (3 starts flashing)

13:00 3 FAN - ON FAN - - -

15:00 4 ON - ON ON - - -
press 1 3
18:00 5 ECO - ECO ECO - - -

21:00 6 OFF - OFF OFF - - - to schedule day 4 press

(4 starts flashing)
Sequence of operations.:
Chose the days
(e.g. 1 = Monday, 3 = Wednesday, 4 = Thursday) press 1 34
1. set event 1 time
2. set event 1 7 starts flashing
3. set event 2 time
4. set event 2 to confirm selected days press
5. repeat for the other events (max. 6)
6. to insert other scheduling (max. 7) repeat from step 1 to 6 1 34 7

The most recent schedule saved overrides the existing one. For 1 3 4 starts flashing
instance, if a day is included in two different schedules, the most
recent one saved prevails.

press 1 34

press
(ref. A)
-- starts flashing
000
--:--
1 34

set
- time of the event
000
05:--
press
1 34

34
 8 - CONTROL

set Modify day 3 day scheduling

- minutes of the event (ref. scheduling example)
000
05:30
Press 2 sec
press 1 34
16.3 C°
17:00
set
- desired event
0 = null, 1 = OFF, 2 = ON,
003
press
3 = Fan 05:30
to schedule day 3 press (Wednesday)
1 34
press

press 3
example: 5:30 o'clock unit in FAN mode
(3 stays steady)
(003)

press
003 7 starts flashing
press
05:30
to set altri the events 2,3,…..6
press
1 34
to confirm selected days 3 7
Ripeat from (ref. A)

press

press 2 times to exit 16.3 C° 003

17:00 13:00
select the event 3 (h.13:00) 3

press 3 times
starts flashing 003 (= FAN)
002
P flashing, active scheduling
press 13:00
P 3
16.3 C° set
- desired event 002 (= ON)
17:00
4
press

press 2 times to exit

16.3 C°
17:00

35
 8 - CONTROL

8.7 SERVICE KEYPAD

Function keys

Main menu
1/7

27.03.2013 10:15:30 Alarm display

Supply T. Setpoint 22.0°C

Supply X. Setpoint 10.0 g/kg

Exit
Previous level
Keyboard settings
StatoAttuale ON
Up
Increases value
Cmp:23% Res: Off Battery:Off
Down
Decreases value

Confirm
Password

8.8 COMMON OPERATIONS

main menu

ON, OFF, ECO → cmd local status

→ scegliere OFF - ON - FAN

main menu

change MODE → cmd local mode

→ select COOL - HEAT

main menu

change SETPOINT → unit parameters

→ setpoint

36
 8 - CONTROL

8.9 SCHEDULER 8.10 KEYBOARD SETTINGS

It is possible to set 6 events (Off, Eco, On, Recirculating) for Press 3 sec
each week day.
Scheduler must be enabled: HMI settings
display : actual value = On Select

pag xy : unit parameters service-maintenance, P0500=1 local connection

Confirm

Select Main index

Cmd Local state On
Cmd Local mode Cool
exit : HMI settings
Confirm Unit stata
V9.08 B0024
Unit parameters
Backlight color Blue
System Objects Backlight turn off time 0
Schedulatore Contrast 60
Brightness 100
Firmware Update No

Select Main index

Actual value On
01 : Monday Off To exit :
Confirm 01 : Tuesday Off
01 : Wednesday Off Select HMI settings
01 : Thursday Off
01 : Friday Off local connection
Confirm

Select d01 : Monday

Scheduled day Active
Time 1 00:00
Confirm Value 1 ECO
Time 2 5:00
Value 2 ON
Setting
Time 3 17:00
Value 3 ECO
Time 4 20:00
Exit
Value 4 OFF

Select d01 : Monday

Scheduled day Active
Time 1 xx:yy
Confirm Value 1 Eco
Time 2
Value 2
Setting
Time 3
Value 3
Exit

37
 8 - CONTROL

8.11 ALARMS

Before resetting an alarm identify and remove its cause.

Repeated resets can cause irreversible damage.

Press alarm log detail

+ eE001 : Phase monitor : Fault
Last alarm

1 Critico (A)

14.02.2012 11.30.10

Press Alarm list

Acknowledge (*) 3
alarm list

(*) + eE001 : Monitore fase : Fault

reset alarms
- EE003 : Guasto P1 Util : Ok
access
+ EE003 : Guasto P1 Util : Fault

Press alarm log

Acknowledge (*) Passivo
alarm log
10
(*) + eE001 : Monitore fase : Fault
reset alarms - EE003 : Guasto P1 Util : Ok
access
+ EE003 : Guasto P1 Util : Fault

Fault = active alarm

Ok = resetted alarm

Press alarm ing

----------
----------
Reset alarm log : ----------
Reset
select
RESET

select
EXECUTED

38
 8 - CONTROL

Alarms encoding Alarms encoding

Code Type Reset Code Type Reset

eE Electrical From Auto to Man fF refr. circuit From Auto to Man

EE Electrical Manual FF refr. circuit Manual

ee Electrical Automatic ff refr. circuit Automatic

iI Hydraulics From Auto to Man aA Air From Auto to Man

II Hydraulics Manual AA Air Manual

ii Hydraulics Automatic aa Air Automatic

From Auto to Man: automatic reset , after N alarm → manual reset

ALARMS - Tab 1

Code Short description description

AA003 Fire Units on alert for fire alarm in progress

aa004 DirtyFilter Air dirty filter

eE001 Phase monitor Fault on the network power supply

EE002 Opening Vain Access compartments open

EE005 Electrical Filter Electrical Filter fault

ee006 PlantConfig Absence of a configuration of the type of unit operation upon starting

eE007 SupplyFan Intervention of the protections of air supply fan

eE009 Exhaust Fan Intervention of the protections of return / exaust fan

EE010 High Temp. Integration Protection of maximum temperature on the auxiliary heater

EE011 Ovl Integration Intervention of the protection of the auxiliary heater

ee020 Offline thermostat. User POL822 interface module not responding

ee027 ReturnTemp Return temperature probe fault

ee028 SupplyTemp Supply temperature probe fault

ee029 AirExtTemp External air temperature probe fault

ee030 RHSupply Supply RH probe fault

ee031 RHReturn Return RH probe fault

ee032 RHOutdoor Outdoor air RH probe fault

ee033 QualityAir Room air quality probe fault

ee035 SupplyPDiff Differential pressure trasducer supply fan fault

ee037 ExhaustPDiff Differential pressure trasducer exaust fan fault

ee039 PSupply Pressure trasducer suply fan fault

ee044 Humidifier alarm Humidifier board disconnected

ee050 H2O plant temp Plant water temperature probe fault

ee051 H2O freeze temp Heating water coil temperature probe fault

ee052 Recover temp Recovery temperature probe fault

ee059 PostRiscMod HwError Post-heating control board fault

ee060 PostRiscMod BlkError Post-heating control board fault

ee061 PostRiscMod FailSaveState Post-heating control board fault

ee062 PostRiscMod UpsNotAv Post-heating UPS board fault

ee063 PostRiscMod PBTime Post-heating control board not responding

ee064 Pump recover Recovery pump fault

ee065 PostRiscMod HW-FailSaveState Post-heating control board fault

ee068 ExhaustPDiff 2nd Differential pressure trasducer exaust 2nd fan fault

ee069 Exhaust Fan 2nd Intervention of the protections of return / exaust 2nd fan

ee090 SafeMode SafeMode

39
 8 - CONTROL

ALARMS - Tab 2

Code Short description description

ee101 TimeOutModCirc Circuit board not responding

ee102 TimeOutDriver Expansion valve module not responding

ee104 EEVBlockedOut Expansion valve blocked

EE106 Comp 1 protections C1 compressor protection intervention

EE107 Comp 2 protections C2 compressor protection intervention

EE108 Comp 3 protections C3 compressor protection intervention

ee122 Discharge temp. C1 Refrigerant discharge temperature probe fault - C1

ee125 Source 1 temp. Source side coil temperature probe fault

ee126 DFR temperature Defrost temperature probe fault

ee127 Suction temperature Refrigerant suction temperature probe fault

ee128 Discharge pressure High pressure probe fault

ee129 Suction pressure Low pressure probe fault

ee201 Timoeout comm. Module circuit Control circuit board not responding

ee202 Timeout comm. Driver Expansion valve control board not responding

ee204 EEV blocked Expansion valve blocked

EE206 Comp 1 protections C1 compressor protection intervention

EE207 Comp 2 protections C2 compressor protection intervention

EE208 Comp 3 protections C3 compressor protection intervention

ee222 Discharge temp. C2 Refrigerant supply temperature probe fault - C2

ee226 DFR temperature Defrost temperature probe fault

ee227 Suction temperature Refrigerant suction temperature probe fault - C2

ee228 Discharge pressure High pressure probe fault

ee229 Suction pressure Low pressure probe fault

ff055 Room condition Heat mode Heat mode - room temperature too low (outside operating limits).

ff056 Outdoor condition Heat mode Heat mode - outdoor temperature too low (outside operating limits).

ff057 Room condition Cool mode Cool mode - room temperature too high (outside operating limits)

ff058 Outdoor condition Cool mode Cool mode - Outdoor temperature too high (outside operating limits)

ff066 Freeze Extrapower Freeze Extrapower

FF067 Gas Alarm Gas Alarm

ff105 Min overheating Overheating too low

fF109 Low pressure from DI low pressure, digital input

fF112 Low pressure from AI low pressure alarm, analogic input

fF113 High pressure from DI high pressure, digital input

fF115 High pressure from AI high pressure, analogic input

FF134 VacuumCirc vacuum circuit (refrigerant )

FF137 Alarm Inverter 1 on Circuit 1 compressor 1 inverter alarm

FF138 Alarm missing comunication inv1 - C1 Missing comunication compressor 1 inverter

FF139 Timeout comunication inv1 - C1 Missing comunication compressor 1 inverter

FF140 Alarm Inverter 2 on Circuit 1 compressor 2 inverter alarm

FF141 Alarm missing comunication inv2 - C1 Missing comunication compressor 2 inverter

FF142 Timeout comunication inv2 - C1 Missing comunication compressor 2 inverter

FF143 Alarm Inverter 3 on Circuit 1 compressor 3 inverter alarm

FF144 Alarm missing comunication inv3 - C1 Missing comunication compressor 3 inverter

FF145 Timeout comunication inv3 - C1 Missing comunication compressor 3 inverter

40
 8 - CONTROL

ALARMS - Tab 3

Code Short description description

FF147 Alarm Envelop Comp1 - C1 Compressor 1 outside operating limits

FF148 Alarm Envelop Comp2 - C1 Compressor 2 outside operating limits

FF149 Alarm Envelop Comp3 - C1 Compressor 3 outside operating limits

ff205 Min overheating Overheating too low

fF209 Low pressure from DI low pressure, digital input

fF212 Low pressure from AI low pressure alarm, analogic input

fF213 High pressure from DI high pressure, digital input

fF215 High pressure from AI high pressure, analogic input

FF234 VacuumCirc vacuum circuit (refrigerant )

FF237 Alarm Inverter 1 on Circuit 2 compressor 1 inverter alarm - circuit 2

FF238 Alarm missing comunication inv1 - C2 Missing comunication compressor 1 inverter - circuit 2

FF239 Timeout comunication inv1 - C2 Missing comunication compressor 1 inverter - circuit 2

FF240 Alarm Inverter 2 on Circuit 2 compressor 2 inverter alarm - circuit 2

FF241 Alarm missing comunication inv2 - C2 Missing comunication compressor 2 inverter - circuit 2

FF242 Timeout comunication inv2 - C2 Missing comunication compressor 2 inverter - circuit 2

FF243 Alarm Inverter 3 on Circuit 2 compressor 3 inverter alarm - circuit 2

FF244 Alarm missing comunication inv3 - C2 Missing comunication compressor 3 inverter - circuit 2

FF245 Timeout comunication inv3 - C2 Missing comunication compressor 3 inverter - circuit 2

FF247 Alarm Envelop Comp1 - C2 Compressor 1 outside operating limits

FF248 Alarm Envelop Comp2 - C2 Compressor 2 outside operating limits

FF249 Alarm Envelop Comp3 - C2 Compressor 3 outside operating limits

41
 8 - CONTROL

P.C. CONNECTION

1 connect P.C. and main module with LAN cable

2 check in the taskbar that the connection is active

3 Open Control panel and select Network and sharing center

4 Select Modify board setting

5 Select Local area connection (LAN)

6 Select Internet protocol version 4 (TPC) IPV4 and enter Property

7 Set the IP address 192.168.1.100

8 Set Subnet mask as 255.255.255.0

9 confirm (OK)

10 Enter Start (Windows button).

11 Write the command cmd and enter/do it

12 Write and run the command Ping 192.168.1.42

13 if will appear dawn an answer string, the connection is ok

14 enter the browser and the address 192.168.1.42

15 Userid = WEB

16 Password = SBTAdmin!

42
 9 - MAINTENANCE

9.1 Recommended periodical checks sheet

Checks carried out on…………………….......by……………………………...………….company…..............…………………………………………….

√ intervention frequency (months) 1 6 12

□ presence corrosion

□ panel fixing

□ fans fixing

□ coil cleaning

□ bowl cleaning + sanitisation

□ outflow test

□ air filters cleaning/inspection

□ air flow rate measurement

□ channelling: anti-vibration devices and fastenings check

□ power supply cable isolation and fastening check

□ earth cable check

□ electric control board cleaning

□ power remote controls state

□ clamps closure, cables isolation integrity

□ phases unbalancing and power supply voltage (vacuum and loaded)

□ absorption of the individual electric loads

□ compressors carter heaters test

□ leaks control *

□ cooling circuit work parameters detection

□ four-way valve exchange check

□ safety valves *
□ protective equipment test: pressure switches, thermostats, flow meters, etc.

□ protective equipment test: setpoint, climatic compensations, power slicing, air flow rate variations

□ control devices test: alarms signal, thermometers, probes, pressure gauges, etc.

□ electrical heaters check - option

□ water coil check - option

Notes/interventions recommended to Owner

* Refer to the local implemented standards.

Companies and technicians carrying out installation, maintenance/repair interventions, leaks check and recovery must be CERTIFIED as
foreseen by the local standards.
The leaks check must be carried out on a yearly basis

43
 9 - MAINTENANCE

9.2 Generality 9.7 G4 Folded air filters

Maintenance must be carried out authorised after-sales
It is very important for the air treatment coil to offer maximum
assistance centres or by specialised personnel.
thermal exchange: the unit must always work with clean and
Maintenance allows: installed filters. Cleaning and replacement of filters are very
 maintaining the unit efficient important from an hygienic-sanitary point of view.

 reduce deterioration speed to which each equipment Operation with clogged filters leads to a reduction in the air
is subject in time flow rate with malfunctionings and block, up to possible breaks
in the unit.
 collect information and data to understand the
The frequency with which the filters must be checked depends
efficiency state of the unit and prevent possible faults
on the quality of the outdoor air, the unit operation hours, the
dustiness and crowding of rooms.
9.3 Frequency of interventions Frequency can indicatively vary from WEEKLY to MONTHLY.
It is advised to start with frequent checks, subsequently
Frequency of the inspections must be at least six-monthly
adjusting frequency to degree of detected dirt.
However, frequency depends on the type of use.
1. Remove the closing panels
 heavy (continuous or highly intermittent, near to 2. Delicately remove the filter avoiding dirtying the area
operation limits, etc.) below
 critical (essential service). 3. Wash the filtering jacket in warm water with common
detergent
4. Accurately rinse in running water avoiding spilling in
9.4 Machine schedule the room
Foresee a machine schedule to keep trace of the 5. Dry the filter
interventions made on the unit. 6. Insert it back in its seat
In this way, it will be easier to adequately schedule the various 7. Remount the closing panels
interventions and facilitate any troubleshooting. Old filters, washing wastewater and residues must be
On the schedule note: disposed of according to the current standards.
 date

 type of intervention made

 description of intervention

 measurements taken, etc. .

9.5 Stand-by
If foreseen a long period of inactivity:

 disconnect voltage to avoid electric risks or damages

following lightning

 prevent the risk of freezing (empty or glycol the

sections of the system exposed to negative
temperatures, keep any antifreeze heaters powered)
It is advised that start-up after a period of inactivity be carried
out by a qualified technician, in particular after seasonal stops
or for seasonal switch-over.
Upon start-up, follow that indicated in the START-UP section.
Plan in advance the technician intervention to prevent
misunderstandings and be able to use the system when
required

9.6 Structure
Check the state of the parts constituting the structure.
Treat those parts of the unit subject to oxidation, with paints
act at eliminating or reducing the oxidation phenomena.
Check fastening of the unit external panelling.
Bad fastening give rise to anomalous noises and vibrations.

44
 9 - MAINTENANCE

9.8 Filtri elettronici - opzione Remove the pre-filter by lifting it of about 1 cm and remove it
as shown in figure.

1. Position the filter to be washed on a support to facilitate

work.
2. Prepare a tank with a solution of B01212 detergent and
water at 1÷20.Do not use galvanised steel sheet or
aluminium tanks.
3. Immerse the filter in this solution
4. Ensure the solution covers the entire filter
5. Immerse it for about 5-7 minutes. A slight chemical
reaction is noticed within 2÷3 minutes with the
development of foam indicating the occurred elimination of
residues.
La regolazione elettronica è integrata nel filtro; la
6. Rinse the filter with a jet of water or using a low-pressure
manutenzione può essere effettuata senza rimuoverla .
water jet machine.
7. Leave the electrostatic cells to dry in a hot room or directly
in the sun for a few hours.Keep the cells lifted from the
ground using two metal or wooden laths.
Check the ionisation wires before remounting the filter.
The cleaner can be used to clean about 20 filters.
Can be recovered and placed in plastic containers closed; the
air oxidizes the cleaner and reduces its effectiveness.
IONISATION WIRES
The impurities can determine oxidation or scaling on the
wires, which can be removed using a cloth soaked in alcohol
or an abrasive scourer with very fine grain.
Due to the high voltage powering them, the ionisation wires
are subject to wear.
MATERIALS NECESSARY FOR MAINTENANCE To foresee a yearly replacement OF ALL WIRES avoids
1. Acid detergent B01212 (code CLIVET C6460316) unexpected breaks.
2. plastic or steel tank (750x750x310 mm) with settling In case of break: :
bottom 1. remove all wire pieces present in the cell and remove the
springs stretching the wire;
3. Protective gloves and goggles
4. Graduated jug; 2. hook the spring to the wire eyelet;
5. Pump for manual or pneumatic spraying. 3. grip the ionisation wire with curved beaks pliers;
Do not use aluminum tanks or galvanized. 4. hook the top of the spring with the open eyelet to the wire
Foresee a stainless steel frame that keeps the filters lifted stretcher rod of the electrostatic cell;
from the tank base to have a settling bottom for the muds. 5. keeping the ionisation wire stretched, with the other hand
hook it to the other wire stretching rod, always by means
of the curved beaks pliers.

750
750

310

45
 9 - MAINTENANCE

9.9 F7 filters - option 9.11 Indoor air coil

The pocket filters are not renewable, once dirty they must be Accidental contact with the exchanger flaps can cause injuries
replaced from cut: use protective gloves.
1. open the access panel The finned surfaces of the cooling coils and, in particular, the
2. delicately remove the filter avoiding dirtying the area condensate collection bowls constitute places where
below microorganisms and moulds greatly flourish. It is very
3. insert the new filters, with the pockets vertically important to foresee periodical cleaning with suitable
4. close the panel detergents and, eventually, disinfect with sanitising products.

5. dispose of the old filters sending them to specialised

recycling or collection centres (keep to the standards
in force)

9.10 Condensate collection bowl

Dirt or scale can give rise to clogging.
Also, microorganisms and mould can flourish in the bowl. It is
very important to foresee periodical cleaning with suitable
detergents and, eventually, disinfect with sanitising products.
Once cleaning is completed, pour water inside the bowl to
check the regular outflow.

46
 9 - MAINTENANCE

9.11 Immerged electrodes humidifier- option  check the seal gasket between the cylinder and the drain
unit
Do not use solvents or detergents to clean the plastic compo-
nents.  remount the cylinder repeating the operations in reverse
order
For descaling use a vinegar or acetic acid solution at 20%,
subsequently rinsing with water

PERIODICAL CHECKS

Cylinder:
15
not over 300 hours of work
days
checking operation, general state, no leaks

Cylinder:
90 not over 1000 hours of work
days checking operation, general state, no leaks, any
replacement

Cylinder:
not over 2500 hours of work (disposable cylinders)
Load solenoid valve replacement: disconnect
electric power supply, dismantle valve, clean the
1 year drain solenoid valve filter:
disconnect electric power supply, remove reel and
dismantle valve body and any impurity and rinse
the power supply bowl, piping:
check they are free and without impurities

Cylinder:
not over 10000 hours of work (inspectional
5 years
cylinders)
replacement

HUMIDIFIER CYLINDER DRAINAGE

Cylinder must be drained in these situations:
 cleaning of the cylinder 1. pipe fixing spring
 emptying of the cylinder to avoid ice forming 2. vapour pipe
 replacement of the cylinder 3. load pipe
The manual drainage is carried out by means of selector SA7: 4. vapour cylinder
see ELECTRIC CONNECTIONS chapter. 5. seal O-rings
REPLACEMENT OF THE CYLINDER 6. load valve
To remove the cylinder: : 7. valves support
8. drain valve
 completely drain the water
9. bottom tank
 Interrupt power supply voltage of humidifier by means of 10. pipe fixing spring
the unit isolator 11. load pipe
 remove the vapour pipe from the cylinder 12. too full pipe
 disconnect the electric connections of the electrodes and
remove the pins from the high level electrodes.
 loosen the ring nut to remove the pipe unions and the filter
(when filter is outside the cylinder)
 lift the cylinder to remove it
Before mounting it :
 the filter body does not require replacing, wash it with
water and remount it on the new cylinder, using the new
gasket provided with the latter

47
 10 - RESIDUE RISKS

Generality Carry out all work on the electric system with reference to the wiring
The most common situations, as they cannot be controlled by the diagram and this manual, assuring use of a dedicated system.
manufacturer, that may give rise to risk situations for things or persons An incorrect fastening of the lid of the electric components can favour
are found in this section. entry of dust, water, etc. inside and consequently cause electric shocks,
Dangerous area damages to the unit or fires.

It is the area in which only an authorised operator can act. The Always securely fasten the lid to the unit.
dangerous area is the area inside the unit, accessible only via removal of The metal masses of the unit, when powered and not correctly
the cowling or parts of it. connected to the earth system, can cause electric shocks or death for
Handling electrocution.

The handling operations, if carried out without all the necessary safety Carefully execute connection to the earth system.
devices and without the due caution, can cause the falling or overturning Contact with the accessible powered parts inside the unit after the
of the unit with consequent damages, even serious, to things, persons removal of guards can cause electric shocks, burns or death for
and the unit itself. electrocution.
Handle the unit following the instructions on the packaging, in this Open and padlock the main isolator before removing the guards and
manual and according to the local standards in force. signal the works in progress with relative sign.
In case of coolant gas leak, refer to the coolant "Safety sheet". Contact with parts that may power due to unit start-up, can cause electric
Installation shocks, burns or death for electrocution.

An incorrect installation of the unit can cause water leaks, condense When not necessary.
storage coolant leaks, electric shocks, fires, malfunctioning or damages Moving parts
to the unit itself. Contact with the transmissions or suction of the fans can cause injuries.
Check installation is carried out only by qualified technical personnel and Before accessing inside the unit, open the isolator on the unit connection
that the instructions in this manual and the local standards in force are line, padlock it and expose appropriate sign.
complied with. Contact with the fans can cause injuries.
The unit installation in a place where, even occasionally, the flammable Before removing the protective grilles or fans, open the isolator on the
gas leaks and consequent storage of these gases in the area around the unit connection line, padlock it and expose relative sign.
unit itself, can cause explosions and fires.
Coolant
Installation of the unit in an unsuitable place to support the weight and/or
The intervention of the safety valves and the consequent coolant gas
guarantee an adequate anchoring, can cause the falling and/or
expulsion can cause injuries and intoxication. Always wear adequate
overturning, with consequent damages to things, persons or the unit
clothing and protective goggles for operations inside the dangerous area.
itself.
In case of coolant gas leak, refer to the coolant "Safety sheet".
Carefully check positioning and anchoring of the unit.
Contact between naked flames or sources of heat with coolant, or the
The easy access to the unit by children, unauthorised persons or
heating of the pressurised gas circuit (e.g. during welding), can cause
animals, may give rise to accidents and injuries, even serious.
explosions or fires.
Install the unit in places accessible only by authorised personnel and/or
Do not place any source of heat inside the dangerous area.
foresee protections against intrusions in the dangerous area.
The maintenance or repair interventions requiring welding must be done
General risks
with system drained.
Burnt odour, smoke or other signs of serious anomalies may show the
Hydraulic part
arising of situations that can cause damages to things, persons or the
unit itself. Defects in the piping, in the connections or in the shut-off parts, can
cause water leaks or projections, with consequent damages to things or
Electrically isolate the unit (yellow-red isolator).
short circuits of the unit.
Contact the after-sales authorised assistance centre to identify and
resolve the problem at origin of the anomaly.
The accidental contact with exchange coils, compressors, supply piping
or other components can cause injuries and/or burns.
Always wear adequate clothing that includes protective gloves for
operations inside the dangerous area.
Maintenance and repair operations carried out by unqualified personnel
can cause damages to things, persons or the unit itself.
Always contact a qualified after-sales assistance centre.
The lack in closing the unit panels, or lack in checking the correct
fastening of all fastening screws of the panelling, can cause damages to
things, persons or the unit itself.
Periodically check closing of all panels and their correct fastening.
In the event of fire, the coolant temperature can reach values such to
bring the pressure over the safety value, with consequent possible
projection of coolant or explosions of the circuit that remain isolated from
closure of the cocks.
Do not stand near the safety valve and never leave the cooling system
cocks closed.
Electrical part
An incomplete connection line to the electric mains and/or with
incorrectly dimensioned cables, and/or with inadequate protective
equipment, can cause electric shocks, intoxication, damages to the unit
or fires.

48
 11 - DISPOSAL

11.1 Disconnection • mechanical and electrical parts to be separated and

disposed of as authorised.
The disconnection operations must be carried out by qualified
technicians. When machine components to be replaced for maintenance
purposes are removed or when the entire unit reaches the
 Avoid pouring or leaking in room. end of its life and needs to be removed from the installation,
 Before disconnecting the unit recover, if present: : waste should be separated by its nature and disposed of by
- the coolant gas authorised personnel at existing collection centres.
- solutions to be cooled present inside the hydraulic circuits
 While awaiting dismantling and disposal, the unit can be
stored, even outdoor, as bad weather and temperature
changes do not cause damaging effects for the
environment, as long as the unit has the electric, cooling
and hydraulic circuits intact and closed.

11.2 Dismantling
FOR DISMANTLING AND DISPOSING THE UNIT MUST
ALWAYS BE DELIVERED TO AUTHORISED CENTRES.
During dismantling, the fan, the motor and the coil, if working,
may be recovered by the specialised centres for an eventual
reuse.
All materials must be recovered or disposed or in compliance
with the relative national standards in force.
For further information on the dismissal of the unit, contact the
manufacturing company.

11.3 EC WEEE Directive

The manufacturer is registered on the EEE National Register,
in compliance with implementation of Directive 2012/19/EU
and relevant national regulations on waste electrical and
electronic equipment.
This Directive requires electrical and electronic equipment to
be disposed of properly.
Equipment bearing the crossed-out wheelie bin mark must be
disposed of separately at the end of its life cycle to prevent
damage to human health and to the environment.
Electrical and electronic equipment must be disposed of
together with all of its parts.
To dispose of “household” electrical and electronic equipment,
the manufacturer recommends you contact an authorised
dealer or an authorised ecological area.
“Professional” electrical and electronic equipment must be
disposed of by authorised personnel through established
waste disposal authorities around the country.
In this regard, here is the definition of household WEEE and
professional WEEE:
WEEE from private households: WEEE originating from
private households and WEEE which comes from commercial,
industrial, institutional and other sources which, because of its
nature and quantity, is similar to that from private households.
Subject to the nature and quantity, where the waste from EEE
was likely to have been by both a private household and users
of other than private households, it will be classed as private
household WEEE;
Professional WEEE: all WEEE which comes from users other
than private households.
This equipment may contain:
refrigerant gas, the entire contents of which must be
recovered in suitable containers by specialised personnel with
the necessary qualifications;
• lubrication oil contained in compressors and in the cooling
circuit to be collected;
• mixtures with antifreeze in the water circuit, the contents of
which are to be collected;

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51
 FOR OVER 30 YEARS, WE HAVE BEEN
OFFERING SOLUTIONS TO ENSURE
SUSTAINABLE COMFORT AND THE
WELL-BEING OF PEOPLE AND THE
ENVIRONMENT

sales and assistance

www.clivet.com

M05G40L12-76– 23/01/2020

CLIVET SPA
Via Camp Lonc 25, Z.I. Villapaiera
32032 Feltre (BL) ‐ Italy
Tel. +39 0439 3131 ‐ Fax +39 0439 313300
[email protected]